905R91102 HEALTH AND SAFETY MANUAL REGION 5 UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 5 1991 EDITION R51440 ------- I *-!•>, 1--J I-C ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) TABLE OF CONTENTS Page t- Number 1. POLICY AND RESPONSIBILITY 1-1 1.1 Policy 1-1 1.2 Purpose 1-1 1.3 Program Policy Goal 1-2 1.4 Responsibilities 1-2 2. PROGRAM ADMINISTRATION 2-1 2.1 Regional Program Goals 2-1 2.2 Program Budget and Resources 2-1 2.3 Dissemination of Occupational Health 2-2 and Safety Program Information 2.4 Contracts and Contractor Responsibility 2-2 for Safety 3. ACCIDENT AND COMPLAINT PROCEDURES 3-1 3.1 Workers Complaints 3-1 3.2 Injury and Illness 3-1 4. ANNUAL INSPECTIONS AND SURVEYS 4-1 4.1 Standards 4-1 4.2 Annual Safety Inspections 4-1 4.3 Annual Industrial Hygiene Surveys 4-2 4.4 Annual Environmental Compliance Audits 4-2 4.5 Special Studies 4-2 4.6 Deficiency Abatement Procedures 4-3 And Tracking 5. TRAINING AND CERTIFICATION 5-1 5.1 Required Training Policy 5-1 5.2 40-Hour Field Safety Course 5-1 (Superfund) 5.3 24-Hour Field Safety Course 5-3 (RCRA And Field Inspection) 5.4 8-Hour Refresher Course For All 5-3 Field Personnel 5.5 Safety Training For Laboratory Employees 5-4 5.6 Field Certification Procedures 5-6 5.7 Documentation 5-7 5.8 Other Health And Safety courses 5-8 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) c - I-8 _J .., "3 „ "1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) TABLE OF CONTENTS Page «'. Number 6. SAFETY COMMITTEE AND ORGANIZATION 6-1 6.1 Safety Committee Policy 6-1 6.2 Safety Committee Organization 6-1 6.3 Committee Operations 6-2 6.4 Regional Safety Organization 6-2 7. COMPLIANCE REVIEW 7-1 7.1 Overall Policy 7-1 7.2 Safety And Health Review Of New 7-1 Construction/Repairs And Alterations 7.3 Safety And Health Reviews Of Marine 7-1 Construction/Repairs And Alterations 7.4 Review Of PPE Procurement 7-2 7.5 Review of Hazardous Materials And 7-2 Hazardous Waste Disposal Procurement 7.6 Health And Safety Review Of Contracts 7-2 7.7 Review Of Miscellaneous Procurement 7-2 Impacting Safety, Health or Environmental Compliance 8. ANNUAL SAFETY AWARD 8-1 8.1 Policy 8-1 8.2 Selection Procedures 8-1 8.3 Other Awards 8-1 9. STANDARD OPERATING PROCEDURES 9-1 9.1 Policy 9-1 9.2 Field SOPs 9-1 9.3 Laboratory SOPs 9-2 9.4 Marine SOPs 9-2 10. MEDICAL MONITORING PROGRAMS 10-1 10.1 Medical Monitoring Selection Policy 10-1 10.2 Medical Monitoring Program Procedures 10-2 10.3 Employee Health Maintenance Exams (EHMEs) 10-5 10.4 Other Health Services Provided To EPA 10-5 Employees ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) TABLE OF CONTENTS Page *• Number 11. FIELD SITE SAFETY PROGRAM 11-1 11.1 Guidance and Procedures For 11-1 Site Activities And Investigations 11.2 Program Requirements 11-6 11.3 Work Practice Requirements 11-10 12. PERSONAL PROTECTIVE EQUIPMENT 12-1 12.1 Policy and Responsibility 12-1 12.2 Protective Clothing and 12-4 Equipment Requirements 12.3 Issuance and Training In The Use Of 12-10 Protective Clothing And Safety Equipment 13. RESPIRATORS 13-1 13.1 Purpose 13-1 13.2 Background 13-1 13.3 Selection Of Respiratory Protective Devices 13-2 13.4 Use Of Respiratory Protective Devices 13-7 13.5 Inspection, Maintenance, Repair, And 13-12 Storage Of Respiratory Protective Devices Attachments 13-15 14. CONFINED SPACES 14-1 14.1 Purposes 14-1 14.2 Confined Space Defined 14-1 14.3 References 14-4 Attachments 14-5 15. HAZARDOUS WASTE SITES 15-1 15.1 Requirements 15-1 15.2 Safety Plans 15-2 16. LAB SAFETY 16-1 16.1 General Lab Safety Rules 16-1 16.2 Hazard Communication And Identification 16-2 16.3 Contingency Plans 16-3 16.4 Ventilation Requirements 16-3 16.5 Storage Requirements 16-4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) TABLE OF CONTENTS Page « Number 17. ENVIRONMENTAL COMPLIANCE 17-1 17.1 Responsibilities 17-1 17.2 Air 17-1 17.3 Drinking Water 17-2 17.4 Water Pollution 17-2 17.5 Nonhazardous Solid Waste 17-2 17.6 Hazardous Waste 17-3 17.7 Asbestos 17-4 17.8 Polychlorinated Biphenyls (PCBs) 17-4 18. MARINE SURVEY SAFETY 18-1 18.1 Research Vessel 18-1 18.2 Small Boats 18-2 18.3 Diving Operations 18-2 18.4 Helicopter Operations 18-3 19. RADIATION SAFETY 19-1 19.1 Department of Energy Plants 19-1 19.2 Laboratories 19-3 19.3 Waste Sites 19-4 20. OFFICE AND TRAFFIC SAFETY 20-1 20.1 Office Safety 20-1 20.2 Fire Evacuation Plans 20-1 20.3 Defensive Driving 20-2 APPENDIX A - ACRONYMS A-l ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 1 - POLICY AND RESPONSIBILITIES 1.1 POLICY U.S. EPA REGION 5 - HEALTH AND SAFETY POLICY STATEMENT It is the policy of EPA, Region 5, that all EPA employees working in offices, laboratories, field activities, and special programs are entitled to a comprehensive health and safety program. The goals of the program are to ensure that each employee work in an environment free of recognized hazards and to eliminate and/or mitigate occupational accidents as much as possible. These goals shall be accomplished through: 1. Training employees in the proper techniques for field investigations, proper use of and access to safety equipment, and proper protocol for inspections; 2. Development of standard operating procedures for routine and non-routine work environments; 3. Enabling employees to identify those work situations where they believe a hazard exists without any adverse action taken against the employee; 4. Medical monitoring of employees in risk situations. Through the above steps, it is hoped that all EPA employees (management and staff) can mutually share the responsibility to reduce work place hazards and that the Agency can provide the environment for that to occur. This policy shall be coordinated by the Regional Safety Manager. In addition to the above stated steps, this policy shall meet the applicable requirements of the Occupational Safety and Health Administration, the provisions of Executive Order 12196 and other relevant statutes, laws, policies and guidance of the Federal Government regarding occupational health and safety. 1.2 PURPOSE This manual establishes policies, responsibilities, procedures, rules, and guidelines for all Regional Occupational Safety & Health and Environmental Compliance Programs. 1-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 1.3 PROGRAM POLICY GOAL It is the goal of Region 5 to administer its programs in a manner that will assure that its employees are free from recognized hazards. 1.4 RESPONSIBILITIES The responsibilities of relevant EPA personnel are detailed in the following paragraphs, separated by title. 1.4.1 Assistant Regional Administrator The Assistant Regional Administrator (ARA) for Planning and Management is the Designated Regional Occupational Safety and Health Official. This ARA is responsible for establishing Regional Health and Safety and Environmental Compliance policies, programs, standards, goals, objectives, and priorities. The ARA is also responsible for establishing an organization including the designation of a Regional Health and Safety Manager with an adequate budget and staff to implement occupational health and safety and environmental compliance programs at all levels throughout Region 5. 1.4.2 Occupational Health and Safety Manager The Occupational Health and Safety Manager, under the direction of the ARA for Planning and Management, is responsible for developing Regional occupational health and safety and environmental compliance policies, programs, standards, goals, and objectives for evaluating the effectiveness of the Region's occupational health and safety and environmental compliance programs at all levels. He/she must also provide technical and management support, direction, and services to all Regional occupational health and safety and environmental compliance programs. 1.4.3 Division. Office, and Laboratory Directors Division, Office, and Laboratory Directors are responsible for implementing the Region's Occupational Health and Safety and Environmental Compliance Programs in their reporting unit and work places within their area of jurisdiction. 1.4.4. Occupational Health and Safety Representatives Occupational Health and Safety Representatives are to be appointed by each Division and Office Director for each Division and Office in the Region. The number of Safety Representatives to be appointed will be determined by each 1-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Division and Office Director based on need. Occupational Health and Safety Representatives are responsible for assisting the management of their Division or Office in directing health and safety activities within their Division or Office and for coordinating such activities with the Regional Safety Manager. Divisional or Office Safety Representatives will also serve on the Regional Health and Safety Committee. (Safety Representatives may also be appointed at the Branch, Section, and/or Unit level.) 1.4.5 Supervisors and Managers Supervisors and managers are responsible, to the extent of their authority, for the health and safety of their employees. Supervisors and managers are also responsible for providing employees with working conditions free from recognized hazards that are likely to cause death or serious harm (i.e., equipment, place of employment, etc.). Supervisors and managers shall comply with the Region's Occupational Health and Safety and Environmental Compliance Standards, along with all safety rules, regulations, and orders issued by the Region. Furthermore, they are responsible for enforcing these correct work practices. 1.4.6 Employee Rights and Duties EPA employees are expected to follow all health and safety rules and to perform duties in order to protect their own well being and that of their fellow employees. 1.4.6.1 Employee Compliance Employees are obliged to follow the Region's Occupational Health and Safety and Environmental Compliance Standards, rules, regulations, and orders which are applicable to their own job duties, actions, and conduct. Employees are also required to use safety equipment, personal protective equipment (PPE), and other safety devices and, moreover, to follow safety procedures as provided and directed, that the Region deems necessary for their protection. 1.4.6.2 Employee Rights and Responsibilities The rights and responsibilities of EPA personnel with regard to occupational health and safety are detailed in the "Occupational Health and Safety for Environmental Protection Agency Employees" poster. (Attachment 1.1) 1-3 ------- Region 5 Health and Safety Manual Attachment 1.1 R5 1440 (9/29/91) Occupational Health and Safety for Environmental Protection Agency Employees Occupational Health and Safety Policy The Environmental Protection Agency shall administer its programs in a manner that will assure its employees places and conditions of employment free from recognized hazards which are likely to cause death or serious harm. Agency Responsibilities Designate an Occupational Health and Safety Official to administer EPA's health and safety programs. This Official is Harm fiSe • Furnish employment and a place of employment free from recognized hazards. • Comply with OSHA standards or develop more stringent alternate standards. • Ensure that the performance evaluation of all managers and supervisors measures his her performance in meeting requirements of EPA's Occupational Health and Safety Programs. • Acquire, maintain, and require the use of approved personal protective equipment and approved safety equipment. • Authorize Agency health and safety personnel to utilize expertise from other agencies, professional groups. consultants, universities, labor organizations, health and safety committees, and other appropriate sources. • Ensure appropriate resources to effectively implement and administer the Agency's Occupational Health and Safety Programs Occupational Health and Safety Responsibilities • Develop an Agency Occupational Health and Safely Program thai includes policies, programs standards, goals and objectives • Ev.ihi.ne 'hf 5'**i\-t'\fnoas of the Ayuncv i Gu mm: ,»..i >-*. <)!:' .mO Satotv prOT-iU's •' .i' . ,I''I.I|IM<| li'v/t'li • ProvuK' ti Supervisor Responsibilities To the extent of their authority. Supervisors shall: • Provide his/her employees with employment and places of employment free from recognized hazards. • Comply with all health and safety standards and with all rules, regulations and orders issued by the Agency. • Enforce safe work practices. Employee Responsibilities • Comply with the Agency's Occupational Health and Safety standards, rules, regulations, and orders applicable to their own actions and conduct. • Use the safety equipment personal protective equipment and other health and safety devices provided by the Agency. • Follow the procedures, provided or as directed, that the Agency deems necessary for their protection. • Report all work-related property and personal accidents, and illnesses to their supervisor. Employee and Employee Representative Rights • Access to copies of the Agency's standards, injury and illness statistics. and procedures. • Comment on standards proposed by the Agency. • Participate or assist in inspections and tell inspectors about unsafe or unhealthful working conditions. • Authorized official time to participate in the Agency's Occupational Health and Safety Program activities • May derlinc to perform assigned usks bc'CeiiiiC' of a reasonable belief that under the circumstances the task poses jr, imminent risk of death or serious bodily harm and that there is not time to go through established reporting and abatement procedures. • Report unsafe or unhealthful working conditions to appropriate officials. (See Chapter 4 of the Agency's Occupational Health and Safety Manual for detailed procedures.) • Appeal if you disagree with the Agency's disposition of an unsafe or unhealthful working condition. Write appeal to: OHIO* c* F*d«tf AMDCV Stfaty and Health US.D* IS. DOMHIIHIU o> Ubof 0X120210 Discrimination If you exercise your rights under the Agency's Occupational Health and Safety Programs, you are protected from any discrimination, restraint interference, coercion or reprisal. Occupational Health and Safety Committee EPA requires that an Occupational Health and Safety Committee be established at each Agency Reporting Unit and Establishment. Membership of these committees must be determined to provide for effective representation of all employees. Your Occupational Health and Safety Committee Chairperson is: Name and Title Location and Telephone Number Further Information Further information regarding EPA's Occupational Health and Safety Programs, its standards and procedures. the Federal law. or any other information on health and safety is on file and can be reviewed in the Office of tne Occupational Health and Safety Designe" 1-4 SEPA v> ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 2 - PROGRAM ADMINISTRATION 2.1 REGIONAL PROGRAM GOALS The Safety Manager is responsible for preparing an annual workplan for submittal to the Assistant Regional Administrator (ARA). The workplan should outline Regional Safety, Health, and Environmental Compliance Program goals for the coming fiscal year and their proposed method of implementation. Time frames for implementations should also be included. The goals and their implementation should be proactive in nature and designed to build and improve the Regions already highly proactive Safety, Health, and Environmental Compliance Programs. 2.2 PROGRAM BUDGET AND RESOURCES The Regional Safety Manager shall ensure that all Safety, Health, and Environmental Compliance submissions include proposed funding and resources for implementation. He/she will administer effectively the Regional Occupational Safety, Health, and Environmental Compliance Programs for all Offices and Divisions in the Region and all other Agency organizations serviced by the Regional Safety, Health & Environmental Compliance personnel. Appropriate funds and other resources for administering the programs shall provide for, but not be limited to: 1. Sufficient personnel resources (including contract resources) to implement and administer the overall program at all levels; 2. Necessary administrative costs for such services as training, personal protective equipment, etc.; 3. Contracts and lAGs for medical monitoring, complete hygiene, and environmental compliance services including laboratory analysis and hazardous waste disposal services; 4. Safety and health sampling, testing, and diagnostic and analytical supplies and equipment; 5. Program training and promotion materials such as posters, slides, films, and video tapes, and; 6. Technical information, documents, books, standards, codes, and publications. 2-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 2.3 DISSEMINATION OF OCCUPATIONAL HEALTH AND SAFETY PROGRAM INFORMATION The Regional Safety Manager shall promote employee awareness of Regional Occupational Safety, Health, and Environmental Compliance Programs through: ». 1. Upon request, providing copies of Executive Order 12196, 29 CFR 1910, and the Region's Occupational Health and Safety Program to all employees. Also, copies of Agency and Regional standards and other applicable occupational health and safety standards shall be available to all employees for review upon request. 2. Posting a copy of the Agency's Policy poster in an observable place in each Agency facility. 3. Bringing Occupational Health and Safety issues to the attention of employees through in-house publications, forums, and promotional materials. 2.4 CONTRACTS AND CONTRACTOR RESPONSIBILITY FOR SAFETY All contracts for contractors performing work for Region 5 or for any EPA activity or organization serviced by Regional Safety personnel shall contain provisions in writing which require contractors and contract personnel to follow the same rules and requirements as U.S. EPA personnel performing similar work. Wherever possible, contractual provisions should require that all safety equipment and services (e.g. personal protective equipment, medical monitoring, training, etc.) shall be equivalent to that provided for EPA personnel in the Region. Enforcement of the above provisions shall be made through the appropriate Project and Contracting Officers. Unresolved conflicts should be reported to the Regional Safety Manager for resolution. 2-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 3 - ACCIDENT & COMPLAINT PROCEDURES 3.1 WORKER'S COMPLAINTS f. If an employee considers a situation or a work condition to be a safety hazard, it is his/her responsibility to report it directly to the Safety Manager or his/her Divisional Safety Designee. It is an employee's responsibi1ity to report potential safety hazards. (No one can take action against an individual who reports a safety problem.) 3.1.1 Reporting Potential safety hazards should be reported in writing to the Regional Health and Safety Office as soon as they are recognized. The Health and Safety Manager or his/her staff will investigate the situation and recommend corrective actions, if deemed necessary. The Health and Safety Office will either make these corrections or pass the recommendations to a more appropriate party, i.e. the General Services Administration, building management, etc. 3.1.2 Recordkeepinq Copies of all employee complaints, as well as documentation of corrective actions, are kept on file in the Regional Health and Safety Office. 3.2 INJURY & ILLNESS When an EPA employee suffers an injury, whether traumatic or nontraumatic, or is stricken ill while on the job, there are necessary procedures to be followed in order to protect the employee's interests and well being. These procedures are set forth below. 3.2.1 Injury and Illness Defined Injuries are considered either "traumatic" or "nontraumatic." (a) A "traumatic injury" is defined as a wound or other condition of the body caused by an external force, including stress or strain. (b) A "nontraumatic injury," also referred to as an "occupational disease or illness," is a condition caused or aggravated by working in a job environment over an extended period. This includes injuries and illnesses caused by repeated stress or strain, systemic infection, and those caused by continuous or repeated exposure to toxins, poisons, fumes, etc. 3-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 3.2.1.1 Reporting Procedures Employees must report all accident or incidents, which may result in an injury, to their immediate supervisor and may do so without fear of reprisals. Moreover, it is in the employee's best interest to report all injuries sustained on the job, regardless of how minor they may appear, because a slight injury could develop into something more serious. Specific forms are used for reporting an injury. When reporting a traumatic injury, complete Form CA-1, "Federal Employee's Notice of Traumatic Injury and Claim for Continuation of Pay/Compensation." When reporting a nontraumatic injury, complete Form CA-2, "Federal Employee's Notice of Occupational Disease and Claim for Compensation." (These forms are available through the Human Resources Department.) If an employee is incapacitated and is unable to complete these forms, another person (coworker, supervisor, etc.) may complete them. All forms should be signed by this other person and forwarded to the employee's supervisor. Five steps should be followed by the employee in the in the event of a traumatic injury, in the order given: 1. Report the injury or incident to your supervisor as soon as possible. 2. Obtain medical attention. Emergency treatment does not require prior authorization. In case of non-emergency treatment, your supervisor must first complete a CA-16 form (within four hours of an employee's request) in order to authorize medical treatment. (This form is valid for 60 days from date of issue unless canceled by the OWCP.) Choose a local Federal medical officer/hospital, if available, or a local private physician/ hospital, and schedule a consultation. Bring the CA-16 form and form HCFA 1500 (standard billing form) with you to your appointment. 3. File an official written notice of a traumatic injury within two working days, using form CA-1. (Continuation of Pay cannot be authorized if this form is filed more than 30 days of the injury. Compensation may be paid if form is filed within 3 years of the injury.) Form CA-2 is filed instead of form CA-1 if disability results from an occupational disease or illness. 4. Retain a "receipt" of Notice of Injury from your supervisor for your own personal records. It is attached to Forms CA-1 and CA-2. 3-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 5. If disabled as a result of the traumatic injury, the employee may choose to take leave or request Continuation of Pay (maximum of 45 calendar days.) If disability is a result of an occupational disease, an employee may use leave or request compensation using Form CA-7. To reiterate, six claim forms must be completed in order to document your injury/incident and initiate a worker's compensation claim with the Department of Labor. These forms are to be completed in the following order by the corresponding party: Employee: CA-1 (front) CA-2 (front) complete your portion and forward to your supervisor, or complete your portion and forward to your supervisor Supervisor: CA-1 (back) CA-2 (back) CA-16 (front) CA-17 (front) EPA-1440-9, or and complete section before employee goes to doctor, return to employee; or a complete section before employee goes to doctor, return to employee; and an distribute copies as follows: original to EPA, Occupational Health and Safety Staff (PM- 273), Washington, D.C. 20460; goldenrod copy to employee; pink copy for supervisor's files; and green copy (along with original CA-l or CA-2) to Personnel Office or Employee Compensation Coordinator; and a 3-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Supervisor: CA-3 complete when employee (continued) returns to work if they have lost time from work Physician: <•. CA-16 (back) or a CA-17 (back) and an HCFA 1500 (standard billing form) NOTE; For the employee's own protection, copies of all forms and documents should be made for his/her personal files. 3.2.1.2 Investigation Investigation of an accident or illness is necessary to prevent similar occurrences and does not attempt to prove guilt or innocence, but, attempting to identify and abate hazards. Investigations should be conducted promptly by both the employee's supervisor and the Occupational Health and Safety Designee. Both parties should gather and document all facts and statements surrounding an incident, make recommendations for resolution, and provide copies of findings to each other, as well as to the employee involved. Further details of investigative procedures are available in the Occupational Health and Safety Manual. 3.2.1.3 Recordkeeping Under OSHA regulations, it is the responsibility of the Safety Office to maintain and keep current two OSHA Forms. "The Log of Federal Occupational Injuries and Illnesses" is used for compiling data and statistics on injuries and illnesses. "The Annual Summary of Federal Occupational Injuries and Illnesses" is a questionnaire completed by each Region for Headquarters in order to help them prepare the annual health and safety summary of the Agency for submission to the Department of Labor. 3-4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 4 - ANNUAL INSPECTIONS AND SURVEYS 4.1 STANDARDS Standards or regulations to be used for all types of inspections or surveys conducted in Region 5 will be applied as follows in descending order: EPA regulations either in CFR form or as EPA Orders or as other EPA regulations; OSHA regulations contained in various CFR regulations (e.g. 29 CFR 1910, 29 CFR 1926); other laws and regulations as applicable (e.g. DOT, Coast Guard Regulations, State and local environmental laws and regulations) ; consensus standards such as NFPA (National Fire Protection Association) and ANSI (American National Standards Institute.) All these standards and regulations are used as appropriate to assess and evaluate hazardous conditions during the inspection. If there is a conflict in the application of various standards and regulations, the Regional Health and Safety Manager will decide which standard or regulation applies, using professional judgement and risk assessment techniques. 4.2 ANNUAL SAFETY INSPECTIONS Safety inspections or evaluations are conducted annually by the Regional Health and Safety Manager of all Region 5 occupied facilities, space, vehicles, vessels, and other equipment. The only exceptions are Regional laboratories which are required by EPA Order 1440 to be inspected semi- annually. The purpose of these inspections is to assess and reduce hazards and evaluate the Safety Program throughout the Region. 4.2.1 Safety Inspection Deficiency Notice and Report All inspections will be followed by a written Safety Inspection Deficiency Notice and Report, stating hazards observed, the regulation or standard which applies, the risk assessment of the hazard (serious, non-serious, etc.,) the required abatement measure, the location, division, branch, type of occupancy, and so on. See Exhibit 4.1 - Safety Inspection Deficiency Notice and Report. 4.2.2 Required Abatement Request and Reports A cover letter to the Division or Office Director of the area inspected will accompany the report and will require a first abatement report in 45 days and subsequent reports every 4-1 -------OCR error (C:\Conversion\JobRoot\Region 5\00000B97\tiff\2000YWZZ.tif): Unspecified error ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) coordinate such abatement with the division or office concerned. 4.6 DEFICIENCY ABATEMENT PROCEDURES AND TRACKING Deficiency or hazard abatement was previously discussed under Annual Safety Inspections. All deficiencies or hazards contained in an Annual Inspection Report must be reported on every 45 days from receipt of the report until all deficiencies are corrected or abated. Each abatement report from the Division or Office Director need only refer to those deficiencies or hazards which were uncovered in the previous abatement report. Once deficiencies are reported to the Regional Health and Safety Manager in an abatement report from a division or office, each individual deficiency or hazard, its cost, expected time of abatement and other related factors are tracked via an automated Deficiency or Hazard Abatement System. This tracking system will cause a letter to be sent to the appropriate division or office every 45 days if Abatement Reports are not received. Also, this system will enable the Regional Health and Safety Manager to inform senior management of abatement status and percentage of hazards abated and other related factors relative to a given division or office or the Region overall. 4-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 4-4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 5 - TRAINING AND CERTIFICATION 5.1 REQUIRED* TRAINING POLICY All required courses will be provided by the EPA Safety Manager, with the exception of Superfund training. (Superfund training will be provided by the Office of Superfund.) Training will be offered on at least a yearly basis and in a quantity sufficient to train all individuals required to take an individual course. 5.1.1 Training for Field and Lab Personnel Health and Safety training is required for EPA Field and Lab personnel. This training consists of the following: initially, a 40-Hour Superfund Hazardous Waste Site Training course for all OSCs, RPMs, and related personnel, and a similar 8-Hour Refresher Course yearly. All other field personnel, including inspectors, are required to take the EPA 24-Hour Field Safety Training course initially and the 8-Hour Refresher Field Safety Training course yearly thereafter, per EPA Order 1440.2. Also, a 24-Hour Lab Safety Course must be taken initially by all lab personnel and a 4-Hour Lab Safety Refresher course thereafter. Further, supervisors must receive Safety Management Training yearly. (The requirements for Lab Safety and Supervisor Training can be found in EPA Order 1440.2.) 5.1.2 Training for Waste Site Workers All waste site workers are required by 29 CFR 1910.120 to receive initial 24- or 40- Hour Safety Training and 8-Hour Refresher Training yearly. 5.2 40 HOUR FIELD SAFETY COURSE (SUPERFUND) EPA Order 1440.2 and OSHA 29 CFR 1910.120, Hazardous Waste Operations and Emergency Response require that employees working on sites exposed to hazardous substances, health hazards or safety hazards, and their supervisors and management responsible for the site, must receive a minimum of 40 hours instruction off the site. Employees shall not be permitted to participate in or supervise field activities until they have been trained to a level required by their job function and responsibility. 5-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 5.2.1 Initial Training Requirements Prior to engaging in any work at hazardous waste sites where a possible exposure to hazardous substances, health hazards, or safety hazards exist, employees must receive a minimum of 40 hours of off-site instruction. Elements to be covered must include: 1. Response organization; 2. Safety, health, and other hazards likely to be associated with work; 3. Use of personal protective equipment; 4. Work practices by which the employees can minimize risks from hazards; 5. Safe use of engineering controls and equipment on the site; 6. Medical surveillance requirements including symptoms and signs which might indicate overexposure to hazards; 7. All required elements of a site safety and health plan ; 8. Site control; 9. Safe use of specialized sampling equipment; 10. Respiratory protection; 11. Field monitoring instruments; 12. Hazard analysis; 13. Toxicology; and 14. Standard operating safety guidelines. 5.2.2 Additional Initial Training Requirements In addition to classroom instruction, the employee shall receive a minimum of three days actual field experience under the direct supervision of a trained, experienced supervisor. Field experience should be provided within three months after receiving classroom instruction. 5-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 5.2.3 Management and Supervisor Training OSHA requires that all on-site management and supervisors directly responsible for, or who supervise employees engaged in hazardous waste operations shall receive 40 hours initial training, and three days of supervised field experience, and at least eight additional hours of specialized training on such topics as, the employer's safety and health program and the associated employee training program, personal protective equipment program, spill containment program, and health hazard monitoring procedure and techniques. 5.2.4 Recordkeepinq and Certification Employees and supervisors that have received and successfully completed the training and field experience requirements shall be certified by their instructor and trained supervisor as having successfully completed the necessary training. A written certificate shall be given to each person so certified. A record of the training and the certification shall be maintained in the employee's personnel file. Employees engaging in field activities shall carry proof of certification with them. 5.3 24 HOUR FIELD SAFETY COURSE fRCRA AND FIELD INSPECTIONS The employee must have successfully completed the minimum classroom and field training required for the specified level of training and must hold certification issued by the Agency attesting that the employee met these requirements. Since protection cannot be engineered into the field working situation, the protection of personnel engaged in field activities involves training employees in safe operational procedures and the proper use of personal protection clothing and equipment. Employees shall not be permitted to engage in routine field activities until they have been trained and certified to a level commensurate with the degree of anticipated hazards. Supervisors and employees are responsible for complying with the requirements for employee training and certification. 5.4 8-HOUR REFRESHER COURSE FOR ALL FIELD PERSONNEL Employees at the basic, intermediate, and advanced levels shall complete a minimum of 8 hours of refresher classroom instructions annually consisting of a review of all subject areas to maintain their certification. In addition to the 5-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) classroom instruction, employees shall have demonstrated by having performed actual field tasks that they have sufficient practical experience to perform their assigned duties in a safe and healthful manner. For further details on this subject, refer to EPA Order 1440.2 Transmittal- July 12, 1981. 5.5 SAFETY TRAINING FOR LABORATORY EMPLOYEES All EPA and Contractor personnel who work in EPA owned or leased laboratory space (this includes laboratories on research vessels, and all field locations) must meet the safety training requirements specified in EPA Order 1440 and Regional Safety Manuals. Chapter eight of EPA Order 1440 specifically addresses working with toxic substances in Laboratories. Regional and laboratory safety regulations are designed to comply with the OSHA regulations 29 CFR Part 1910 "Occupational Exposures to Hazardous Chemicals in Laboratories". Each laboratory may have site-specific safety manuals and rules including fire escape plans, emergency plans, and environmental compliance rules. 5.5.1 24 Hour Lab Safety Course The 24-Hour Lab Safety Course must be completed by all EPA and contractor personnel who work in any EPA laboratory part-time or full time. The course is completed once during the working career of the employee. New employees must take the course as soon as possible after being hired. Usually the course will be offered once per year. New employees must receive training before working in the laboratory. This training should include the fire escape plan and any site-specific safety rules. The supervisor is responsible for providing this safety orientation or arranging for another qualified person to do so. The 24-hour lab safety course is designed to cover all aspects of laboratory safety. Topics include: possible sources of exposure; adverse health effects; work practice and engineering controls; environmental and medical monitoring procedures; personal protective equipment; and storage of incompatible materials. For further information, refer to EPA Headquarters Order 3500.1 titled "Training and Development for Compliance Inspectors/Field Investigators." 5.5.2 4-Hour Lab Safety Refresher Course The 4-Hour Lab Safety Refresher Course is mandatory training for all EPA and contractor personnel who work in the 5-4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) laboratory. The refresher course must be completed each year. This course is designed to cover safety topics with personnel who already have a basic understanding of safety rules. Recent advances in safety and safety regulations should be included along with a basic refresher. 5.5.3 Laboratory Safety Orientation New employees in a laboratory setting require an immediate safety orientation. The specific safety rules of the laboratory such as: fire plans, waste disposal procedures, protective equipment, location of eyewashes, fire alarms, spill control stations, etc., must be reviewed. A formal short course is sometimes appropriate and recommended until the formal 2 4-hour course can be provided. The orientation can be provided by their supervisor, a safety designee or other qualified person. New employees must receive on-the-job training as specified in Order 1440, chapter eight. The supervisor or other qualified person must instruct new employees in basic safety regulations and any specific hazards involved in the analysis procedures. 5.5.4 Emergency Response Team Training In some laboratories, it is necessary or desirable to have a designated emergency response team. The team shall be trained in spill response and respiratory protection (including SCBA). The team members should be trained in CPR and first aid. Practice drills are required on an annual basis. 5.5.5 Radiation Safety Training In some laboratories, radiation sources are used in equipment such as Gas Chromatographs/Mass Spectrometers (GCMS) or may be used in the actual analysis process. Personnel who work with radiation must receive training on radiation safety. Safety Procedures are contained in the Central Regional Laboratory Radiation Safety Manual. 5.5.6 Environmental Compliance Training All laboratories generate waste and some wastes are hazardous under the RCRA regulations. All laboratory personnel must receive training on the basics of environmental compliance so they can understand their role in assuring compliance with the RCRA regulations. This training can be included in the 24-hour training and/or 4-hour training courses. 5-5 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 5.6 FIELD CERTIFICATION PROCEDURES 5.6.1 Certification For Hazardous Waste Site Workers All EPA employees who work at or inspect hazardous waste sites (Superfvmd or RCRA remedial action sites) must meet the requirements of <29 CFR Part 1910.120 "Hazardous Waste Operations and Emergency Response." Fulfillment of these requirements will entitle an employee to be field certified to enter and work at a Hazardous Waste site. A certification card issued by an authorized EPA representative shall demonstrate that the employee has fulfilled these requirements for the applicable year. The certification requirements are summarized below: 1. Attend 40 hours of approved hazardous waste site field safety training; 2. Completion of a baseline physical and certification of fitness by the examining physician; 3. Satisfactory completion of a respirator quantitative fit test and issuance of a proper size and fit respirator; 4. Completion of three days of field experience at a hazardous waste site with an experienced, certified senior inspector. When these requirements have been met the employee will be issued a wallet sized card certifying that these requirements have been completed. The certification must be updated on an annual basis. To maintain field certification an employee must complete the following requirements: 1. Completion of an annual medical monitoring physical and certification of fitness by the examining physician; 2. Completion of an approved eight hour field safety refresher course; 3. Satisfactory completion of a respirator quantitative fit test. The certification card will be reissued on an annual basis. 5.6.2 Field Certification For Other Field Inspectors Any employee who conducts audits or inspections at field locations must meet requirements in EPA Order 1440.2. As previously described, a certification card issued by an 5-6 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) authorized EPA representative shall demonstrate that the employee has fulfilled these requirements for the applicable year. The basic certification requirements are listed below: 1. Completion of 24 hours of approved field safety training; r, 2. Completion of a baseline physical and certification of fitness by the examining physician; 3. Completion of three days of field experience with an experienced, certified senior inspector. When these requirements have been met the employee will be issued a wallet sized card certifying that the employee has completed the basic requirements. The certification must be updated on an annual basis. To maintain basic field certification an employee must complete the following requirements: 1. Completion of an annual medical monitoring physical and certification of fitness by the examining physician; 2. Completion of an approved eight hour field safety refresher course. The certification card will be reissued on an annual basis. Any employee who must be certified to wear a respirator must also complete an annual quantitative fit test. 5.7 DOCUMENTATION Documentation for all EPA required training courses and field certification must be maintained by the employee's immediate supervisor, the Branch or Division Safety Representative, the EPA Safety Manager, and the EPA Training Officer. In all cases, each attender of an EPA required safety course is to fill out a Standard Form 182 prior to training and send it to the Regional Training Officer in order that a permanent record can be maintained in the Human Resources Branch Training Data Management System. Required training courses and field certification will be further recorded and certified by the Safety Manager yearly, along with certification of yearly medical monitoring and respirator fit testing, if required. A card will then be issued to each field inspector or other field personnel certifying the above information. 5-7 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 5.8 OTHER HEALTH AND SAFETY COURSES In addition to courses that are required for field and lab personnel, other courses will be offered that are intended for all employees, including office workers who do not routinely work in unsafe situations. In addition to courses for non-field/lab^ personnel, courses will be offered that address potentially serious health risks. Some courses will be offered consistently throughout the year while others will be offered occasionally. 5.8.1 Defensive Driving Courses in defensive driving will be taught. The course will be taught every year by qualified instructors, such as members of the National Safety Council. Given the number of fatalities in the United States resulting from automobile accidents, a course taken in defensive driving can be a wise investment. 5.8.2 Courses in Cardio Pulmonary Resuscitation (CPR) will be taught throughout the year. Instructors may be fellow employees who have had proper training, or instructors from an outside agency. Presuming that "someone else" will know CPR is a dangerous assumption. 5.8.3 First Aid First Aid, like CPR, will be taught throughout the year. This course is valuable to all, but especially important to personnel who are engaged in potentially hazardous activities. Like CPR, knowledge of First Aid is something that can be valuable outside of the work place. 5.8.4 Safety Management for Supervisors and Managers A course designed to teach supervisors and managers how to play an active role in the safety of their employees will be taught on a yearly basis. Unlike the other courses in this section, this course is mandatory for supervisors and managers. 5.8.5 Office Safety Courses offered in office safety will be offered on a yearly basis. These courses are valuable considering the number of injuries that occur in "safe" office environments. 5-8 ------- Region 5 Health and Safety Manual RS 1440 (9/29/91) Chapter 6 - SAFETY COMMITTEE AND ORGANIZATION 6.1 SAFETY COMMITTEE POLICY The Occupational Health and Safety Committee is the medium for achieving the participation of employees in the Region's Occupational Health and Safety Programs. A well organized, balanced health and safety committee will have the diversified knowledge of all job operations and activities in the Region. The committee is an advisory, not policy making group. Committee members ascertain facts and render recommendations so management can make intelligent policy decisions in the area of health and safety matters affecting employees. The Regional Occupational Health and Safety Committees shall: 1. Be effectively supported by management. 2. Be given specific tasks to accomplish, not general topics of consideration. 3. Include personnel from the program areas which committee decisions will effect. 4. Provide effective representation of all Regional employees. 5. Include a cross-section of experts who have an intimate knowledge of pertinent work conditions and practices. 6.2 SAFETY COMMITTEE ORGANIZATION Per the Safety Committee Bylaws and as set forth in EPA Order 1440, the Regional Occupational Health and Safety Committee is operational in nature and consists of personnel from Divisions or Offices which the committee's recommendations will effect. The committee currently consists of the committee elected chairperson and members of each Division and Office, appointed by their Division or Office Director. The number of members is not strictly set, nor is the term for which each member serves on the committee. The Regional Safety Member provides organizational and technical guidelines for the committee including providing an agenda for each meeting and, recording and distributing the meeting's minutes. 6-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 6.3 COMMITTEE OPERATIONS The Regional Occupational Health and Safety Committee meets every two months, normally on the second Wednesday of that month. Issues and subjects covered at committee meetings include: Annual Safety Inspection and Industrial Hygiene Survey results, the Medical Monitoring Program, the Annual Safety Budget, the Radiation Protection Program, the Lab Safety Program, Personal Protective Equipment (PPE) Subcommittee, the Safety Training Subcommittee and Program, and other organizational and technical issues effecting EPA personnel. Additionally, three subcommittees, each led by a chairperson, study issues raised in committee meetings in greater detail. Subcommittees then make recommendations to the Regional Occupational Health and Safety Committee for consideration and possible action. At present, three subcommittees exist: the Personal Protective Equipment (PPE) Subcommittee, the Safety Training Subcommittee, and the Regionwide Safety Issues Subcommittee. Safety Committee Bylaws, adopted in June 1988, are currently in effect and govern all activities of the committee. 6.4 REGIONAL SAFETY ORGANIZATION The Regional Safety Organization consists of Regional Occupational Health and Safety Committee members and others designated as Safety Representatives by their Division Directors. These Safety Representatives make up the overall operational Regional Safety Organization as compared to the Advisory Regional Safety Committee. The Regional Safety Organization, which is operational in nature, is managed by the Regional Safety Manager. Safety Representatives may serve at the Regional, Branch or section level and assist the Safety Manager in the overall management of the Health and Safety Program. Specific duties of Safety Representatives include coordinating safety inspections and surveys, and scheduling required training, respirator fit testing, medical monitoring exams, and related matters for personnel in their organization. 6-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) All Safety Representatives are required to report medical monitoring, required training, field certification, respirator fit testing, medical monitoring exams, and related matters to the Office of Health and Safety for entry into the Region's Automated Tracking System. These reports should be prepared using the designated forms and are to be reported to the Regional Safety Manager on the first day of each quarter. In addition, Safety Representatives are expected to assist their Division Management in reporting abatement status of health and safety hazards or deficiencies found and cited during Annual and Semi-Annual Occupational Health and Safety and Environmental Compliance Surveys and Inspections. These reports are to be delivered to the Safety Manager every 30 days until all citations are abated. 6-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 6-4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 7 - COMPLIANCE REVIEW 7.1 OVERALL POLICY All construction, safety related procurements, and safety related contract activity must be reviewed initially, and while in process if appropriate, by the Regional Safety Manager or other professionals working under the direction of the Regional Safety Manager. This should include any of the above activities which in any significant manner impact on the Safety, Occupational Health or Environmental Compliance (Hazardous Waste handling, transportation or disposal) relative to Region 5 employees, contractors or the public. Supervisors, managers, property control personnel, and procurement personnel all have a responsibility to assist the Regional Safety Manager in the maintenance or enforcement of Health and Safety Office policies. 7.2 SAFETY & HEALTH REVIEW OF NEW CONSTRUCTION/REPAIRS AND ALTERATIONS All new facility construction activity and significant repairs and alterations must be reviewed by the Regional Safety Manager or other professionals working under his/her direction. The review shall be initiated at the planning and design phases and continue throughout construction. The Safety Manager will recommend design changes or design applications relative to safety, occupational health, fire prevention & protection, hazardous waste handling & disposal, and related program areas. As necessary, the Safety Manager may enlist and coordinate the services of specialized experts in such fields as fire protection engineering, ventilation, hazardous waste, and other related fields. All facility activity impacting life safety must have the approval of the Regional Safety Manager before it can be undertaken. 7.3 SAFETY & HEALTH REVIEWS OF MARINE REPAIRS AND ALTERATIONS All construction, repairs or alterations to Region 5 or GLNPO vessels, labs or other marine equipment in any way impacting safety, sanitation, occupational health, fire prevention and protection, environmental compliance or related issues must have the approval of the Regional Safety Manager before such activity can be initiated. All design and planning activity relative to major shipbuilding or alteration activity must include adequate input from the Regional Safety Manager. 7-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) The Safety Manager will coordinate, assist or oversee the activity of specialized experts such as fire protection and ventilation engineers and others as needed. 7.4 REVIEW OF PPE PROCUREMENT i'. All PPE purchases must be reviewed and approved by the Safety Manager. The signature of the Safety Manager is mandatory on all purchase requests before final processing for procurement. Additional information relative to PPE procurement is contained in Chapter 12 (PPE.) 7.5 REVIEW OF HAZARDOUS MATERIALS AND HAZARDOUS WASTE DISPOSAL PROCUREMENT Procurement requests for hazardous materials and hazardous waste disposal at Region 5 and GLNPO facilities must be signed off by the Safety Manager or someone designated by the Safety Manager. This procedure is necessary due to the complexity of regulations dealing with both hazardous materials and hazardous waste and the subsequent potential agency liability. 7.6 HEALTH AND SAFETY REVIEW OF CONTRACTS Any contracts which involve field or lab work or otherwise appear to impact health and safety must be received by the Regional Safety Manager while in the initial planning stage. All EPA contracts in Region 5 must contain provisions which require that the contract employee follow all regional and other safety, health, and environmental compliance rules and regulations. Final determinations on which rules apply will be made by the Regional Health and Safety Manager. 7.7 REVIEW OF MISCELLANEOUS PROCUREMENT. IMPACTING SAFETY. HEALTH OR ENVIRONMENTAL COMPLIANCE Any procurement issue which has not been addressed in this chapter but appears to impact safety, health or hazardous material or waste handling or disposal, should be brought to the attention of the Regional Safety Manager. The Regional Safety Manager will then determine what action if any needs to be taken. 7-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) chapter 8 - ANNUAL SAFETY AWARD 8.1 POLICY This awajrd is to be granted to an individual or group of the U.S. EPA Region 5 employees who have demonstrated noteworthy contributions relative to the Regional Occupational Safety and Health or Environmental Compliance programs that year. This award is to be given to an individual or group of employees for significant achievements which affect the overall success of the Regional Occupational Safety and Health or Environmental Compliance Program. This award is a non-monetary honor award to be granted once yearly by the Regional Administrator. All award procedures will be in accordance with EPA #3130 - Awards Manual - 1983 Edition. 8.2 SELECTION PROCEDURES The Regional Safety Committee will nominate one or more candidates or groups meeting specific criteria for this award and forward the name or names to senior management for final selection. Specific criteria and the process for selection of candidates will be developed and distributed by the Regional Safety Committee. 8.3 OTHER AWARDS The Annual Safety Award is not intended to exclude the use of monetary or other non-monetary awards to honor individuals or groups for significant contributions to Health & Safety . (In fact, supervisors and managers are encouraged to do so.) 8-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 8-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 9 - STANDARD OPERATING PROCEDURES 9.1 POLICY Written«Health & Safety Standard Operating Procedures (SOP) must be developed for each distinct activity (eg. pesticide inspections, PCB inspections, RCRA permit inspections, RCRA enforcement of TSDs, etc.) related to field or lab activity. All safety, occupational health and environmental compliance (hazardous waste transport and disposal) issues should be addressed in these SOPs. Further when new SOPs are written, they should only address these Safety and Health issues and not unrelated operational issues. Division or Office management has the final responsibility for the development of safety SOPs and each newly developed SOP should be reviewed by the appropriate Division or Office Safety Representative. All SOPs should be readily available for examination by the Regional Safety Manager during the Annual Safety Inspection or Survey. All issues of non- compliance with the policies contained in this chapter will be addressed in the Safety Manager's Annual Safety Inspection. No specific format is required for SOPs. However, each safety SOP should address issues such as Safety Procedures to be followed, personal protective equipment needed, all training requirements (formal and on the job), medical monitoring and respirator fit testing requirements, and special requirements, such as type of respirator required, confined space entry requirements, etc. Division or office management will need to determine the amount of detail in each SOP (eg. confined space entry issues relative to the specific hazards encountered may be included, but then the Regional Confined Space Entry Policy referenced for further information.) If questions arise as to what should be written or any other questions relative to a specific SOP, contact the Regional Safety Manager. 9.2 FIELD SOPs A safety SOP is required for each type of field activity, not each task (eg. only one SOP is needed for all pesticide inspection activity and not a separate SOP for each type of different sampling technique or method. Field activities are defined to include all Superfund and RCRA hazardous waste site activities, all air, waste, and other inspection and sampling activities by Regional personnel. 9-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Special emphasis when writing a field safety SOP needs to be placed on such issues as PPE (personal protective equipment), required types of respirators to be used and under what circumstances, and specific safety procedures to be followed relative to work being performed, etc. Division and office management has the responsibility to see that once SOPs are developed, they are followed by employees and supervisors alike. Employee and supervisor compliance with a division or office's safety SOPs will be monitored by the Regional Safety Manager via the Annual Safety Survey or Inspection process. 9.3 LABORATORY SOPs SOPs for laboratory operations are required. Two types of laboratory SOPs are generally recommended: the first should be a more general SOP addressing issues related to a specific lab (such as metals labs.) Examples of issues which should be addressed are general requirements of PPE use in the area, safety procedures to be followed specific to that lab, etc. The second type of SOP would, unlike other SOPs mentioned in this chapter, be included in the specific written sampling method or technique. That is the specific safety procedures or Safety SOP is normally included as a part of the total written sampling method or technique. Compliance with laboratory safety SOPS by all laboratory personnel is the responsibility of laboratory and Division or Office management. Monitoring of SOP compliance will be performed as part of the required Semi-Annual Regional Safety Inspections of all laboratories. These SOPs must be incorporated into an overall Chemical Hygiene Plan for each laboratory, as required by the most current OSHA regulations. 9.4 MARINE SOPs All marine sampling, recovery, and operational activities are required to have SOPs or the equivalent for each specific activity which impacts safety, health or environmental compliance. Specific examples of SOPs relative to marine activity could include lock out - tag out procedures on research vessels, chain, sling, and rope inspection procedures, small boat operation procedures, etc. Any questions relative to the need for specific SOPs for a given activity should be addressed to the Safety Manager; Division or Office management has the final responsibility to determine whether specific SOPs are needed and to obtain compliance with all SOPs by all personnel involved. Compliance will be monitored by the Safety Manager during the Annual or Semi- Annual Safety Inspection Surveys. 9-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 10 - MEDICAL MONITORING PROGRAMS 10.1 MEDICAL MONITORING SELECTION POLICY I* The Regional Medical Monitoring Selection Policy is detailed in Regional Order 3130 and is to be followed by all EPA Region 5 employees to which it applies. 10.1.1 Purpose The purpose of the Regional policy is to insure consistency in our approach to mandatory participation in Medical Monitoring and to ensure that we provide the most comprehensive health protection possible for our employees. Baseline and subsequent yearly periodic medical monitoring exams are required for three categories of Regional employees. 10.1.2 Policy The three categories for which Medical Monitoring is mandatory are Hazardous Waste Site Workers, Laboratory Personnel, and Other Field Personnel or Inspectors who are exposed to toxic materials. These categories are detailed within the Procedure section below. 10.1.3 Procedure The first category of employees, Hazardous Waste Site Workers, are those who are engaged or involved in clean-up operations, investigations, inspections, corrective actions or similar activities at hazardous waste sites, (TSDs) treatment, storage, and disposal facilities or emergency response operations involving hazardous substances. Regulations relative to Medical Monitoring requirements which apply to Hazardous Waste Site Workers can be found in both 29 CFR 1910.120, Hazardous Waste Operations and Emergency Response, Final Rule, dated March 6, 1989, and EPA Order 1440.2. The second category of employees required to participate in the Regional Medical Monitoring Program is Laboratory Personnel who regularly work with toxic substances or in the area of toxic substances which have a risk of impairing the health of the employee. The regulations covering Medical Monitoring for Laboratory Personnel are set out in the EPA Order 1440, Chapter 8. The third group of employees covered by mandatory Medical Monitoring consists of Field Personnel who are routinely engaged in field activities (other than Hazardous Waste Site 10-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) activities) that might expose them to toxic substances or involve significant physical exertion. These employees are field inspectors and other personnel who work with toxic substances, or in the area of toxic substances to the degree that there is a risk of health impairment, or who frequently engage in arduous or physically taxing activity, or who use respiratory protective equipment. All other personnel who may be exposed to some or all of the hazards and conditions described in this Order, but to a lesser degree than the three categories of employees described herein, are encouraged to enroll in the Regional Medical Monitoring Program. Final determination, if a question arises relative to individual participation or application of other related requirements relative to Medical Monitoring, will be made by the Regional Safety Manager who will consult with U.S. PHS Personnel, as appropriate. The determinations made in this regard are important. A determination that an employee is in the mandatory category of Medical Monitoring is also a determination that Medical Monitoring is a condition of employment in that position. Refusal to comply with this requirement could represent grounds for disciplinary action up to removal. 10.1.4 Further References The regulations relative to Medical Monitoring for the personnel mentioned in this Order are to be found in EPA Order 1440.2. 10.2 MEDICAL MONITORING PROGRAM PROCEDURES U.S. EPA, Region 5, has established an agency-wide medical surveillance program to reduce insofar as possible the health risks of its employees who may be exposed to toxic substances or similar hazardous materials. This program is designed to monitor the health of employees whose work regularly or periodically poses the possibility of exposure to hazardous materials. Representative job categories that have health monitoring made available to them include laboratory workers. Generally, administrative, fiscal, secretarial, and other support personnel who have only indirect, infrequent, or inconsequential incidental exposures are not included. All personnel who work (regularly or periodically) at Super fund or RCRA waste sites are required, by law, to participate in the medical surveillance program as a condition of employment. (29 CFR 1910.120) Other employees whose jobs justify inclusion in the program are free to participate or not as they choose, although EPA recommends participation by all employees who are referred for an examination. 10-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Health monitoring is an employer responsibility and EPA bears the entire cost. When a preexisting or non-job related condition is detected in the course of a health monitoring examination, the employee is referred to his/her private physician for further evaluation, treatment, and follow-up. The employee must bear these costs. If the condition is later determined t» have resulted from employment, the employee may seek compensation and recovery of medical expenses from the Department of Labor, Office of Workers' Compensation Programs. The health provider source for EPA employees is the U.S. Public Health Service (PHS), Division of Federal Employee Occupational Health (DFEOH) by contractual arrangements. The PHS/DFEOH health units are located in the Dirksen Federal Building at 219 S. Dearborn Street and the Federal Office Building at 536 S. Clark Street (Chicago); in the McNamara Building (Detroit); and the Federal Office Building (Akron). Consultation is available with the Regional Occupational Medicine Officer when a job-related illness is detected or suspected. 10.2.1 Content of Medical Surveillance Examinations Medical surveillance consists of a series of blood chemistry tests, urine tests, and electrocardiogram, pulmonary function testing, vision tests, hearing testing when there has been or might be exposure to noise, cervical cytology (Pap smear test) and pelvic examination (females) , medical and work history, and a complete hands-on examination by a physician. Chest x-rays and other special tests may also be included as necessary. The physician is responsible for explaining the significance of all findings - no employee should leave the health unit with unanswered questions or concerns. 10.2.2 Frequency of Medical Surveillance Examinations - Baseline or preplacement examinations are conducted prior to a job assignment where exposure to toxic substances or similar hazardous materials may be possible. - Annual examinations are conducted for all persons in the job categories previously described. - Termination examinations are conducted at the termination of employment or before reassignment to an area where medical examinations are not required, if an employee has not had an examination within the last six months. - Crisis monitoring will be provided to EPA employees who have experienced acute exposures or other work related 10-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) health hazards, or who report aggravated pre-existing medical conditions as a result of adverse work activities, on an emergency basis. Under these conditions, the employee may report directly to the PHS health unit for special tests as necessary. For life threatening emergencies and for non emergencies occurring outside of normal working hours, the nearest hospital-based emergency center is the most appropriate provider of the required services. Prior EPA approval for medical testing is not required under emergency circumstances; however, an application for EPA approval must be submitted promptly to the EPA. 10.2.3 Access to Medical Surveillance Examinations The EPA Regional Health and Safety Officer develops a list of employees who are to be examined and provides these names to the PHS health units. The decision as to whom is recommended for the program often rests with the Branch Chief or supervisor most familiar with the possible hazards involved for employees under their supervision. If you have not been included in the medical surveillance program and believe you may be exposed to toxic substances or hazardous materials, please contact your supervisor. Upon enrollment in the medical surveillance program, you will be contacted by the PHS health unit nurse to schedule your appointment. You will also need to pick up various forms from the Health and Safety Office to be completed before your exam - a medical and work history (Baseline or Interim), Privacy Act Statement, Authorization for Disclosure of Information (to EPA Regional Health and Safety Officer for occupationally related findings only), and a medical questionnaire for respirator users. It is requested that your supervisor complete two forms - a "Request for Medical Clearance for Respirator Use" (top portion) and a "Report of Employee Exposure to Hazardous Substance or Conditions". All forms will be provided to you by an EPA liaison person or the PHS health unit nurse. The medical surveillance examination is normally accomplished in two visits to the health unit. On your first visit, basic tests are administered and samples of blood and urine are submitted to the laboratory. (NOTE: NO DRUG TESTING OR A.I.D.S. TESTING IS DONE.) A return visit is scheduled with the physician when all test results have been received. 10-4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 10.3 EMPLOYEE HEALTH MAINTENANCE EXAMINATION PROGRAM fEHMEs1 EPA's policies on employee health maintenance are described in a Regional Order titled "Employees Health Maintenance Policy and Procedures." The order describes the available services under the Employee Health Maintenance Program. The program provides periodic examinations to evaluate the health of employees who are not clinically ill. It is designed to discover previously undiagnosed diseases and to assist employees and organizations in maintaining optimum on-the-job health for their employees. EPA, Region 5 participates in this program through the Department of Health and Human Services, Division of Federal Employee Occupational Health. The order also describes the process for selecting candidates for inclusion in the program and the criteria used in determining eligibility. The examination consists of blood tests, hearing tests, vision screening and glaucoma tests, spirometry (a test for evaluating the condition of the lungs) , an EKG (a test to evaluate the condition of the heart), a pap smear (for women), a proctoscopy of the colon (optional), and a full body physical examination. An employee may not receive an EHME exam more often than ever two years. 10.4 OTHER HEALTH SERVICES PROVIDED TO EPA EMPLOYEES Occasionally, there is confusion between the medical surveillance examination and the EHME-Employee Health Maintenance Examination. EHMEs are routine general medical exams, not related specific work exposures. As a participating agency in the PHS/DFEOH program, EPA is allotted a certain number of EHMEs per year. EPA, in turn, provides names of employees who are to receive EHMEs to PHS based on a set of criteria developed by EPA. The EHME and the medical surveillance examinations are performed for different reasons and should be viewed as two separate programs. 10-5 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 10-6 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 11 - FIELD SITE SAFETY PROGRAM 11.1 GUIDANCE AND PROCEDURES FOR SITE ACTIVITIES AND INVESTIGATIONS This document establishes policy and requirements, and assigns responsibility for the Region 5 Occupational Health and Safety Program for EPA employees engaged in hazardous substance responses and other work at uncontrolled waste sites and where applicable to other field activities. (If a question of applicability arises, contact the Regional Health and Safety Manager for clarification.) Personnel performing field work must deal with the risks associated with such activities. Field personnel cannot anticipate every hazard, so precautions must be taken to prevent illness or injury to themselves, other workers, and to the public. Since personnel performing field work cannot eliminate risk, they must reduce it to the lowest feasible level; no set of rules can be uniformly applied to every situation. All field personnel must conscientiously apply the requirements of this chapter at each hazardous substance response or other uncontrolled waste sites and where applicable to other field activities. 11.1.1 Responsibilities 11.1.1.1 Assistant Regional Administrator for Planning and Management (ARA) and Division Directors (DD) 1. Implementing the requirements of this document for field work performed by Region 5 employees; 2. As appropriate, budgeting the necessary funds for employee training and certification, personal protective clothing and equipment, and occupational medical monitoring programs; and 3. Assuring completion of annual program evaluations. 11.1.1.2 Regional Health and Safety Manager (HSM) 1. Developing, organizing, directing, and evaluating the Regional Occupational Health & Safety Program; 2. Identifying program areas that require training and certification, and occupational medical monitoring; 11-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 3. Recommending or providing training and certification resources to meet the requirements specified in Section 11.2.5 of the chapter; 4. Coordinating the investigation of all incidents involving injury or exposure to hazardous material*, the resultant accident reporting and recordkeeping, and the medical monitoring program; 5. Coordinating reports of potential Occupational Safety and Health Administration (OSHA) violations for referral to the Regional OSHA office; 6. Coordinating approval of site-specific safety plans; and 7. Performing an annual evaluation of the Region 5 Field Health and Safety Program by Division. 11.1.1.3 Supervisors 1. Assuring that all field staff and other involved programs and support staff who are involved in field work, or conduct a response or investigation, are qualified by training or experience and are certified at the appropriate level as specified in Section 11.2.5, and have the necessary equipment to conduct the work safely; 2. Assuring that EPA employees are included in the EPA Occupational Medical Monitoring Program and have undergone a baseline medical examination before they are allowed to work on-site (in compliance with EPA Order 1440.2.); 3. Assuring that a site-specific Site Safety Plan is prepared and approved prior to the start of on- site activities for all uncontrolled waste sites. 4. Oversight of review of site-specific site safety plans prior to submittal to Health and Safety Personnel for approval; 5. For non-uncontrolled waste site inspections, assuring that adequate SOPs are in place and that preinspection planning has occurred prior to an inspection (see Chapter 9 discussing SOPs). 6. Assuring that requirements for training, certification, and medical monitoring are properly contained in position descriptions and vacancy announcements. 11-2 ------- Region 5 Health and Safety Manual RS 1440 (9/29/91) 11.1.1.4 Project Team Leader (PTL) One member of the field response team assigned as the lead member on a project team to whom other EPA personnel would refer for site information or guidance. Examples may include On-Scene Coordinator (OSC), Remedial Project Manager (RPM), or Supervisor. The PTL is responsible for: 1. Selecting the level of personnel protection needed for use at a site and assuring that the necessary personal protective equipment is available before EPA employees are allowed to work on-site; 2. Selecting safe work practices and other controls at sites; 3. Preparing the site-specific safety plan and any needed detailed procedures for uncontrolled waste sites when required; 4. Submitting the site-specific Site Safety Plan to the Supervisor, the Safety Specialist, or the Health and Safety Manager for review and approval well in advance of field work dates. Site specific safety plans are only required for uncontrolled RCRA and Superfund waste sites. 5. Submitting the site-specific Post-Visit Summary and Documentation for Hazardous Duty Pay (when applicable) to the Health and Safety Program Personnel promptly after site work is completed; 6. Ensuring copies of the approved safety plan or SOPs are available to all affected program and supporting EPA personnel, and providing copies to those employees participating in specific responses or site related activities; 7. Assuring that EPA employees are trained and certified in the work practices required to ensure safety, and are informed of the hazards associated with site activities before they are allowed to work on-site (in compliance with EPA Order 1440.2, Paragraph 9); 8. Designating, if support is needed, one member of the field response team as the site Safety Officer, and assuring that the designated person fulfills all responsibilities necessary for safe operations on- site; 11-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 9. Supervising the safety performance of the staff to ensure that the required work practices are used; 10. Arranging for immediate medical attention for any incident that results in injury or over exposure of personnel to hazardous substances; and reporting the incident to the Regional Health and Safety Manager; 11. Report all accidents and incidents of over exposure to hazardous materials, and assisting in investigating accidents; 12. Investigating and reporting in writing any problem pertaining to operation and implementation of safe work practices; 13. Correcting work errors and conditions that may result in injury or exposure to hazardous substances; 14. Assuring safe and healthful working conditions for all EPA employees at the site; and 15. Informing non-EPA employees of the hazards and appropriate measures to assure safe and healthful working conditions for these individuals. 11.1.1.5 Site Safety Officer This category is only necessary if one is designated by the PTL, is responsible for implementing the Safety Plan at the site. The Site Safety Officer advises the PTL on all aspects of health and safety on site, and may recommend stopping work or activities on site, if any operation threatens employee or public health and safety. Responsibilities include, but are not limited to, the following: 1. Participating in the preparation and implementation of the Site Safety Plan; 2. Selection of appropriate protective clothing and equipment; 3. Ensuring periodic inspection of protective clothing and equipment for integrity and proper maintenance; 4. Ensuring that protective clothing and equipment are properly stored, maintained, decontaminated, and/or disposed; 11-4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 5. Controlling entry and exit at the Access Control Points; 6. Coordinating safety and health program activities with technical, scientific, and support personnel; 7. Confirming each team member's suitability for work based on a physician's recommendation, and ensuring each team member has had the appropriate training; 8. Monitoring the work parties for signs of stress, such as cold exposure, heat stress, and fatigue; 9. Monitoring on-site hazards and conditions; 10. Conducting periodic inspections to determine if the Site Safety Plan is being followed; 11. Enforcing the "buddy" system; 12. Knowing emergency procedures, evacuation routes, and the telephone numbers of the ambulance, local hospital poison control center, fire department, and police department; 13. Notifying, when necessary, local emergency officials; 14. Coordinating emergency medical care; and 15. Ensuring that a safety meeting is conducted with all employees prior to the initiation of site activity, and before each work day begins. 11.1.1.6 Employees 1. Complying with the occupational health and safety program established by this chapter and this Health and Safety Manual; 2. Reporting to the Site Safety Officer and their supervisor any unsafe conditions and all facts pertaining to incidents which resulted in employee injury or exposure to hazardous substances; 3. Reading, understanding, and complying with the site-specific safety plan; 4. Carrying out responses in accordance with site- specific safety plan; and 11-5 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 5. Participating in the safety training and occupational medical monitoring programs as prescribed in EPA Orders 1440.2 and 1440.3. 11.2 PROGRAM REQUIREMENTS f» Safety Plans, Standard Operating Procedures (SOPs), safety inspections, training, certification, and medical monitoring are all considered requirements of a Regional Health and Safety Program. 11.2.1 Site Safety Plan Adequate planning is the first and the most critical element of performing potentially hazardous field activities. By anticipating and taking precautionary measures to prevent potential hazards to health and safety, field activities can proceed with a minimum of risk to employees and to the public. There are three necessary aspects of planning: (l) developing an overall structure for site operations; (2) establishing comprehensive Work and Sampling Plans (including information for proper shipping and handling of all hazardous materials and hazardous wastes generated) ; and (3) developing and implementing a Site Safety Plan. The Site Safety Plan (SSP) establishes policies and procedures to protect on-site employees and the public from the potential hazards associated with uncontrolled waste site activities. To be effective, the SSP must be developed and implemented before site activities begin. The SSP must provide measures to minimize accidents and injuries that may occur during normal activities, during adverse conditions, and during site emergencies. Development of a written SSP will help to ensure that all safety aspects of site operations are thoroughly examined prior to commencing field work. However, the SSP should be amended whenever necessary to reflect changed site conditions and/or new information. Only one Site Safety Plan is required for each site, even if there will be several visits to the site over a period of time. Each time an employee visits the site, the SSP should be reviewed to ensure that there are no changes. If there are none, the signature page should be submitted to the supervisor as a record that the employee will be visiting the site and the SSP has been reviewed. Upon returning from each visit to the site, a Post-Visit Summary must be completed and submitted. 11-6 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Any time changes are made to the plan, it must be reviewed by the supervisor and approved. When it is necessary to make changes to the SSP in the field, or develop a SSP while in the field, the PTL must contact the HSM for approval. Detailed Guidance for development of a SSP can be found in NIOSH/OSHA/USCG/EPA Occupational Safety and Health Guidance Manual for Hazardous Waste Site Activities. October 1985; and EPA-OERR/ERT Standard Operating Safety Guides. July 1988. At a minimum, the plan should: A. Name key personnel and alternates responsible for site safety and response operations; B. Describe the risks associated with the field work and with each operation conducted; C. Specify the training required for personnel to perform their job responsibilities and to handle the specific hazardous situations they may encounter; D. Describe the protective clothing and equipment to be worn by personnel during various site operations and for each work zone of the site; E. Describe site-specific medical surveillance requirements; F. Describe the program for periodic air monitoring, personnel monitoring, and environmental sampling, if needed; G. Describe the actions to be taken to mitigate existing hazards (e.g., containment of contaminated materials) to make the work environment less hazardous; H. Define site control measures and include a site map; I. Establish decontamination procedures for personnel and equipment; J. Describe proper disposal of hazardous materials and hazardous wastes generated on-site; K. Set forth a Contingency Plan for safe and effective response to emergencies; and L. Set forth the site's Operating Procedures. Operating Procedures should be developed for those activities that can be standardized (e.g., decontamination procedures, respirator cleaning/sanitizing procedures, and emergency procedures). 11-7 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) These procedures must be prepared in advance and may include checklists. These procedures must be: 1. Based on the best available information, operational principles, and technical guidance; 2. Field-tested or reviewed by qualified health and safety professional, and revised as appropriate; 3. Appropriate to the types of risk at that site; 4. Formulated to be easily understood and practiced; 5. Provided in writing to all site personnel, who must be briefed on their use; and 6. Included in training programs for site personnel. 11.2.2 Site Specific Safety Plan A. Appendix A contains an example of a Site-Specific Safety Plan that can be adapted for field activities. The Site Specific SSP is intended primarily for low-to-moderate hazard situations and is suitable for most Level B/C/D inspection and sampling activities. Level A activities require additional documentation to support the added requirements. Appendix B contains an example of a Post-Visit Summary which must be forwarded to the Superfund Safety Specialist or HSM as soon as possible after returning to the Regional Office. The Post-Visit Summary provides feedback and serves as documentation of hazards actually present on the site and the procedures used to mitigate the hazards. B. Site Specific Safety Plans are generally required for any uncontrolled hazardous waste site including emergency response situations involving hazardous materials or waste. Field SOPs can be used for all other field activities. 11.2.3 Safety Meetings To ensure that the site Safety Plan is being followed, a safety meeting will be conducted prior to initiating any site activity and before each work day. The purpose of these safety meetings is to: A. Describe the assigned tasks and their potential hazards; B. Coordinate activities; C. Identify methods and precautions to prevent injuries; 11-8 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) D. Describe any changes in the Site Safety Plan; E. Obtain employee feedback on how well the Site Safety Plan is working; and F. Discuss actions to be taken during emergency situations. f» 11.2.4 Safety Inspections The Site Safety Officer should conduct frequent inspections of site conditions, facilities, equipment, and activities to determine whether the Site Safety Plan is adequate and being followed. At hazardous sites, risks to workers can change quickly and dramatically when there are changes in: A. Work and other site activities; B. State of degradation of containers and containment structures; C. State of equipment maintenance; and D. Weather conditions. The minimum frequency at which to make inspections varies with the characteristics of the site and the equipment used on the site. 11.2.5 Training and Certification Before participating in any non-administrative field activity, all EPA employees must have received training commensurate with the degree of anticipated hazard; as appropriate, hold valid Certification at the Basic Level; and have completed a minimum of three days of field training with experienced field personnel. (40 hours field training is required for uncontrolled waste sites.) In addition, in order to remain current in certification, employees are required to attend recertification training (8 hours minimum/year) on an annual basis, provided by Region 5 11.2.6 Medical Monitoring All EPA employees routinely engaged in field activities which present the probability of exposure to hazardous or toxic substances, which are arduous or physically taxing, or which require the use of respiratory protective equipment must be included in the EPA Occupational Medical Monitoring Program. 11-9 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 11.3 WORK PRACTICES REQUIREMENTS The work practices specified in this section must be used by all personnel at all responses. 11.3.1 Personnel Practices & 11.3.1.1 Protective Clothing Appropriate protective clothing must be worn by all personnel while on-site unless sufficient information has been acquired to enable the PTL to make an informed judgement that protective clothing is not needed. 11.3.1.2 Emergency Procedures After obvious skin contact with a hazardous substance, all personnel must initially flush the affected area with a copious amount of water. Seek medical attention if necessary. Record a Post-Visit Summary. If a hazardous substance should contact the eye, immediate action is necessary. Both eyes should be held open and flushed with a copious amount of water. Seek medical attention if necessary. If water is not available for these procedures, alternate procedures must be explained in the SSP. Emergency eye-washes must be available within 100 feet of the hazard, or within a 10-second access time. 11.3.1.3 Personal Hygiene Whenever possible, all personnel, except for observers must shower before entering clean areas after having been in contaminated areas. If it is not feasible to have shower facilities available at the site, personnel must shower at their first opportunity. Prior to rest breaks, eating, drinking, smoking, applying cosmetics, or departing from the site, all personnel must wash their hands and face. 11.3.2 Additional Operational Practices 11.3.2.1 Sampling Procedures Sampling procedures must minimize the risk of personal exposure to hazardous materials during sampling, packaging, shipping, unpacking, and analysis and the exposure of others to spilled or residual waste materials. Specific procedures 11-10 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) can be found in the Sample Plan, including shipping and handling requirements. 11.3.2.2 Sampling Equipment Sampling equipment used on a response should be disposable ifr possible. Sampling instruments and other non- disposal equipment should be kept clean with disposable protective covers. Scoops, sampling tubes, and similar devices should be placed in plastic bags for disposal or later decontamination. 11.3.2.3 Decontamination of Personnel and Equipment Decontamination protects employees from hazardous substances to which they have been exposed while working on the job, and prevents the spread of contamination to clean areas. Personnel decontamination will usually occur in a contamination reduction area and may consist of decontaminating protective clothing and/or proper removal of contaminated clothing for disposal. Equipment should be decontaminated prior to leaving the site whenever possible. Equipment which cannot be decontaminated at the site must be double bagged and transported to another area for eventual decontamination. When possible, verify completeness of decontamination (e.g., with sniffers, wipe tests or other appropriate methods.) 11.3.2.4 Packaging and Shipping Hazardous substances must be packaged to withstand shocks, pressure changes, and any other conditions which might cause the leakage of contents incident to ordinary handling during transportation. Shipments of hazardous substance must be in accordance with DOT regulations, and 49 CFR. 11.3.2.5 Leaving the Site Procedures for leaving the suspect contaminated area must be planned before entry. Provision must be made for: decontamination and safe packing of protective samples and preparation of samples for shipment; transfer of equipment, gear, and samples for shipment; transfer of equipment, gear, and samples from the "contaminated" area to the "clean" area; etc. Sequences will depend on several variables and must be worked out in advance. 11.3.2.6 Site Monitoring Equipment Use direct reading instruments (e.g., portable combustible gas and oxygen meter, photo-ionization meter, gas 11-11 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) chromatograph, infrared spectrometer, radiation survey meter, and colorimetric detector tubes) for immediate evaluation of potential hazards. The limitation of these instruments for characterizing the hazardous substances at the sites must be remembered. 11-12 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) LIST OF REFERENCES United States Environmental Protection Agency Occupational Health and Safety Manual (3/18/86) NIOSH/OSHA/USCG/EPA, Occupational Safety and Health Guidance Manual for Hazardous Waste Site Activities. October 1985. EPA-OERR/ERT, Standard Operating Safety Guides. July 1988. Title 29, Code of Federal Regulations, Part 1910.120 (29 CFR 1910.120). Title 49, Code of Federal Regulations (49 CFR). 11-13 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 11-14 ------- Region S Health and Safety Manual R5 1440 (9/29/91) APPENDIX A 11-15 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 11-16 ------- R5 1440 (9/29/91) Region 5 Health and Safety Manual APPENDIX A U.S. ENVIRONMENTAL PROTECTION AGENCY, REGION 9 OFFICE OF POLICY AND MANAGEMENT HEALTH AND SAFETY OFFICE SITE SAFETY PLAN FOR HAZARDOUS SUBSTANCES RESPONSE AND FIELD INVESTIGATIONS I. DESCRIPTION OF FIELD ACTIVITY: Site: • ___ Site Phone: ( )_ Location: ; Superfund : Yes No SSP Prepared By: Mail Code ( ) Phone -_ Proposed Date of Response/Investigation: Purpose/Ob j ective: Background Review: Complete Preliminary Background Material Attached: Yes No Indicate which of the following information source(s) were consulted: State and/or Local Agency, State and/or Federal OSHA, NIOSH, EPA files, Site Operator and Local Fire Department. Overall Hazard Summary: Low High Medium Unknown Route of Exposure: Inhalation Skin Contact Ingestion Map or Sketch Attached: Yes No EPA-9 FORM HS0003 !/89 BLG.007 11-17 ------- R5 1440 (9/29/91) Region 5 Health and Safety Manual II. SITE CHARACTERISTICS; A. Facility Description: B. Hazardous Substance(s) Description: C. Disposal/Storage Methods: D. Status: Active Inactive Unknown E. History: (Include accidents or injuries on-site, complaints from public, previous releases and agency reports): F. Is personal protective equipment required by Facility/Site Manage- ment? List equipment and specific areas where required: G. Are employees working at the facility/site monitored for exposure to airborne contaminants? If so, describe situation: H. Do employees working at the facility/site participate in an oc- cupational medical monitoring program? If so, are special biological tests performed or Biologic Limit Values (BLVs) used? I. Describe medical monitoring procedures for evidence of personnel exposure: J. Is there an on-site emergency alarm system? If so, describe alarm: K. Is there an eyewash/safety shower available on site? If not, ex- plain alternate procedures (where applicable): EPA-9 FORM HS0003 1/89 BLG.007 11-18 ------- R5 1440 (9/29/9D Region 5 Health and Safety Manual III. HEALTH AND SAFETY CONSIDERATIONS: Hazard Assessment1 (Toxic effects, TLV, odor threshold, reactivity, stability, flamnability, and operational hazards with sampling, decon- tamination, etc.): __ . Areas of Concern2' Hazard Potential^ Precautions Explosion: Oxygen Deficiency: (e.g. Confined Spaces) ; Radiation: Toxic Gases: a. General (HNU meter) b. Specific: (e.g., Sorbent or Detector Tube) Skin/Eye Contact:. Heat Stress: Falling Objects: (e.g. stacked barrels, ' etc.) Falls: (e.g. pits, ponds, ele- vated work places, etc.) Confined Spaces: (e.g. manholes, vaults, ~~~ ~ closed rooms, trenches, etc.) _i: Attach copy of Hazardous Substance Information Form (Appendix C) , Material Safety Data Sheet (MSDS), OHMTADS, Hazardline printouts, etc.. Not:e 2: See Chapter 2, FHSM, "Atmospheric Hazard Action Guides" Kote 3: Subjective evaluation (e.g., low, moderate, high, unknown or not applicable. EPA-9 FORM HS0003 1/89 BLG.007 / 11-19 ------- Region 5 Health and Safety Manual *5 1440 (9/29/91, IV. WORK PLAN INSTRUCTIOHS: hazardous Substance Sampling and Field Investigations A. Level of Protection: A B C D Modifications: Surveillance Equipment and Materials: B. Entry Procedures: C. Field Investigation and Decontamination Procedures: Perimeter Establishment: Zones of Contamination Identified? Public Perimeter Identified? Map/Sfcetch Attached? Notes: ________________ Team MaXe-Op: EPA FIT TAT CG STATE OTHER Station Designation (Name/responsibility) : 1. 4. 2. 5. 3. 6. Work Schedule/Limitations: Hot Line Location (initial) : Command Post - Location (initial): - Radio Call Sign: - Frequency/Channel: Equipment and Materials/Special Facilities: Decontamination Procedures (contaminated protective clothing, in- struments, equipment, etc.): _ Disposal Procedures (contaminated equipment, supplies, disposal items, wash water, etc.): EPA-9 FORM HSO003 1/89 BLG.007 11-20 ------- R5 1440 (9/29/91) Region 5 Health and Safety Manual V. EMERGENCY PRECAUTIONS: Acute Exposure Symptoms Agent Symptom First Aid A. Nearest Hospital Emergency ROOD. Note: for remote loca- tions, give directions to hospital and attach nap. Name: Address: _ Telephone: B. Emergency Services (Telephone Numbers) 1. Fire: 2. Police: 3. Ambulance C. Poison Control Center of San Francisco Toxic and Hazardous Chemicals: 415-476-6600 (24-Hr.) D. Regional Health and Safety Office: 415-974-7422 or -8377 E. Regional Radiation Representative: 415-974-8378 F. Office of Radiation Programs, Las Vegas Facility (ORP-LVF): 702-798-2476 FTS 545-2476 APPROVALS: Project Team Leader: Supervisor: Date: Health and Safety Office: EPA-9 FORM HSO003 BLG.OO7 1/89 11-21 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 11-22 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Appendix B 11-23 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 11-24 ------- Region 5 Health and Safety Manual R5 14« <9/29/91) APPENDIX B U.S. ENVIRONMENTAL PROTECTION AGENCY, REGION 9 OFFICE OF POLICY AND MANAGEMENT HEALTH AND SAFETY OFFICE POST-VISIT SUMMARY r Field Employee (s): ___________ Activity Datc(s) Site: _ City/State: If Superfund, list Site Number: 1. Protection Level Used: A 8_ a. Level B/C - SJcin protection: Tyvek Tyvek/Saranex Acid/Rain- Other b. Level C - Identify Cartridge/Canister. c. Level D - Provide Justification for Hazard Pay Differential. 2. Monitoring Instruments Used: On-Site Levels a. Combustible gas indicator * LEL b. Oxygen concentration meter * Oxygen c- Radiation survey meter (Type: ) mR/hr d. Organic vapor survey meter (Type: e. Colorimetric tubes (Type: ) ppm f. Other ( ) Did any of the above—mentioned employees experience respirator cartridge breakthrough? If yes, explain. Yes No 4. Equipment Decontamination: a. Clothing b. Respirator c. Monitoring Disposed: Cleaned: No Action: 5. Approximate time in hot zone/exclusion area: 6. Was Medical attention/exam required for this response: Yes No If Yes, explain: 7~IDate Supervisor's Prepared: Signature: Date: For additional comments use reverse, or additional pages. EPA-9 FORM HS0004 i/gg BLG.008 11-25 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 11-26 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 12 - PERSONAL PROTECTIVE CLOTHING & EQUIPMENT 12.1 POLICY AND RESPONSIBILITY This section establishes policy, responsibilities, and practices for the procurement, issue, control, and use of protective clothing and equipment by Region 5 employees engaged in laboratory and field activities. 12.1.1 Policy It is the policy of the Environmental Protection Agency: 1. To administer its programs in a manner that will assure the protection of the health and safety of all personnel in routine field and laboratory work. 2. To assure personnel engaged in field or laboratory work of a hazardous or toxic nature additional levels of protection by providing and requiring the use of specified protective clothing and equipment. 12.1.2 References 1. Occupational Safety and Health Act, P.L. 91-596. 2. 29 CFR 1910, Subpart I. Sections 132, 133, 134, 135, 136, 137, and 139. 3. EPA Order 1440.2 Health and Safety Requirements for Employees engaged in Field Activities, EPA Order 1440.3 Respiratory Protection. 12.1.3 Definitions The applicable terms used in this chapter are defined in the following paragraphs. 12.1.3.1 Field Activities The term field activities as used in this chapter means EPA program activities that are conducted by EPA employees outside of EPA administered facilities. These activities include, but are not limited to, environmental and pesticides sampling, field analysis, inspection of water and wastewater treatment plants, hazardous material spills and waste site investigations, inspections, and sampling. 12-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 12.1.3.2 Routine Laboratory Activities The term routine laboratory activities means EPA program activities that are conducted by EPA employees in an EPA administered laboratory facility. 12.1.4 Applicability The provisions of this chapter are applicable to all Region 5 EPA employees at all operational levels. They are also applicable to employees of EPA contractors and are to be specified by contract established to perform the work. 12.1.5 Background Field and laboratory activities are a critical part of EPA Region 5 program operations. Therefore, it is the responsibility of the Agency to establish safety rules, practices, and procedures for the use of personal protective clothing and equipment. 12.1.6 Responsibilities The duties assigned Regional personnel with regard to Personal Protective Equipment (PPE), are detailed in the following paragraphs, broken down by individual title. 12.1.6.1 Regional Administrator The Regional Administrator is responsible for implementing the regional safety program of which the requirements of this chapter are a part. It is the responsibility of the Regional Administrator to require Division and Office Directors to budget the funds necessary to procure personal protective clothing and equipment. 12.1.6.2 Division and Office Directors The Division and Office Directors are responsible for assigning staff to field and laboratory work which may require the use of personal protective clothing and safety equipment. 12.1.6.3 Supervisors In accordance with the procedures of this manual, the supervisor is responsible for determining the level of protection required (in consultation with the Health and Safety Officer). He/she is responsible for controlling, issuing, and inspecting the protective clothing/equipment in their section. He/she is responsible for identifying employees who require protective prescription lenses and for having these employees provide current prescription. He/she 12-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) is responsible for keeping an accurate inventory and for maintaining the protective clothing/equipment in a functional condition. He/she is responsible for identifying employees who require training and certification; for assuring those employees receive training and certification in compliance with the provisions of EPA Orders 1440.2, 1440.3, and OSHA 29 CFR 1910.120<; and for ensuring these requirements are contained in their position description. He/she is responsible for recommending appropriate correction and/or disciplinary action of employees who violate or neglect safety requirements. 12.1.6.4 Regional Health and Safety Manager The Regional Health and Safety Manager (RHSM) is responsible for assisting supervisors select, procure, issue, and maintain protective clothing and equipment. He/she reviews every procurement request related to safety, health or personal security, to assure that the request is justified and the requested item is appropriate. He/she will determine if the item, or an acceptable alternative, is available in the Region, based on the Regional inventory of all protective clothing/equipment that he/she maintains. He/she will annually perform a review and audit of the condition inventory, and use of protective clothing/equipment for each Division and Office. A report of this annual review/audit will be distributed to all Division/Office Directors. He/she is responsible for identifying program areas that require training and certification. As a member of the Region 5 training committee, he/she advises the Office of Personnel on the Health and Safety training requirements of EPA 1440.2, 1440.3, and OSHA 29 CFR 1910.120 and recommends the funding needed to accomplish task. The Regional Health and Safety manager shall be responsible for administering the Respiratory Protection Program in Region 5. He/she is responsible for negotiating and determining the Regions requirement and for preparing the consolidated Procurement Requests (and individual PR's) for Regional protective clothing/equipment. 12.1.6.5 Employee Employees are responsible for the protective clothing and/or equipment issued to them and are required to wear and use the clothing and equipment as prescribed in this chapter. Employees are responsible for reporting any damage and/or malfunction of the clothing/equipment issued to them. Employees are responsible for providing a current prescription at their own expense if the supervisor has determined that the government will provide protective prescription eyewear. 12-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Employees assigned protective clothing and/or equipment are required to sign a receipt for such items to include the following statement: 1. They have received proper training in the use and maintenance of these items; «» 2. They have read the safety procedures and agree to accept the responsibilities provided therein. 3. Each person is responsible for the maintenance and use of the protective clothing and equipment assigned to him or her. Cleaning, sanitizing and maintaining the respirators is included in his responsibility. Any damage, excessive wear, or malfunction of the equipment must be reported immediately to the individual's supervisor. Individuals are also responsible for the cost of replacing items of protective clothing or equipment lost, damaged, or stolen through their own negligence. 4. Items provided from a general supply will be maintained by the organizational unit responsible for its supply and issuance. 12.1.6.6 Organizational Units Engaged in Hazardous Field Work Each organizational unit regularly engaged in hazardous or potentially hazardous field work will be responsible for maintaining an adequate supply of disposable coveralls and gloves, and replacement filter cartridges for respiratory protective devices. In addition, lockable cabinets will be provided for storage of these items. For organizational units that are engaged in frequent hazardous or potentially hazardous field work, a general supply of respirators, pull-on rubber boots and disposable coveralls and gloves will be made available. 12.2 PROTECTIVE CLOTHING AND EQUIPMENT REQUIREMENTS It is a policy of the Agency to determine the level of protection required for employees assigned specific duties, to provide the protective clothing/equipment and to enforce its correct use. Specific information on the appropriate material for protection against a particular chemical exposure is available by consulting the Regional Health and Safety Manager. The Agency requires the use of protective clothing and/or safety equipment when there is a probability of injury that can be prevented by the use of such equipment. No unprotected 12-4 ------- Region 5 Health and Safety Manual RS 1440 (9/29/91) person shall knowingly be subjected to hazardous environmental conditions. All laboratory and field operations should be employed to ensure that adequate protective clothing/equipment is required and used. 12.2.1 Eye and Face Protection *» Descriptions of the protective equipment available specifically for the eyes and face are included in the following paragraphs. 12.2.1.1 Protective Eye Wear Protective eye wear, including plain and prescription lenses, shall be provided to all field and laboratory employees. They must be worn when the danger of eye injury exists. No one may enter a controlled location where eye protection is mandatory without such equipment. Areas in a laboratory, or on-site locations may be designated as controlled areas by the person in charge. It is his responsibility to determine the level of protection required and to enforce its use. 12.2.1.2 Safety Glasses Safety glasses that comply with the standard for Occupational and Educational Eye and Face Protection (OSHA Regulation) shall be the minimum eye protection required for regular use in EPA Region 5. This standard requires that the glasses pass a flammability test, consist of lens retaining frames, contain a minimum lens thickness of 3mm and are impact resistant. Safety glasses meeting this standard will be suitably marked with the manufacturer's identification. 12.2.1.3 Face Shields Safety glasses or goggles offer little protection to the face and neck. Full face shields that protect the face and neck shall be worn when the maximum protection from flying particles and splashes from harmful liquids is needed. Face shields are not a primary eye protection device and are designed for use over the protective eyewear identified for the operation. 12.2.1.4 Contact Lenses Contact lenses are not protective eyewear. In situations where protective eyewear is required, the person in charge will determine if contact lenses may be worn, and if so, they must be worn with appropriate eye protection as determined by 29 CFR 1910.134. Contact lenses may not be worn where there 12-5 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) is a risk of exposure to: intense heat; molten metals; high particulate containing atmospheres; chemical fumes, vapors or splashes; or while wearing a respirator. 12.2.2 Head Protection All head protection must meet the requirements of current OSHA requirements. Head protection will be worn by all Region 5 employees where there is danger of injury from limited electric shock or from falling or flying objects. Head protection is required at waste-clean up sites where injury may result from operating equipment. Employees are required to wear head protection during all inspections of industrial and chemical plants, waste disposal operations, and sites where any of the above hazards exist. 12.2.3 Protective Apparel Protective apparel is required for most field and laboratory work performed in the Region. It should resist physical hazards while allowing the wearer to easily perform manual tasks. It should be strong, resistant to chemical and thermal penetration, flexible, and easy to clean. The performance requirements are to be determined by the substances being handled. It is the responsibility of the supervisor to determine the choice of garment to be worn (laboratory coat, coveralls, rubber or plastic aprons, splash suits, fully encapsulating disposable coveralls, etc.) 12.2.3.1 Aprons, Coveralls, Splash Suits Plastic or rubber aprons, coveralls or splash suits provide protection from corrosive or irritating liquids; however, they can accumulate a charge of static electricity and in the case of fire can complicate injuries. Therefore, they should not be worn in areas where flammable solvents or other materials could be ignited by a static charge. 12.2.3.2 Flame Resistant Garments Pants, jackets and hardhat liners with appropriate chemical treatment and of proper design provide protection from fire hazards such as unexpected furnace flames and from the potential hazard of splashing molten metal. Jackets with pockets only on the inside help to prevent injury in the presence of high temperature airborne particles. Similarly, properly fitted jackets and pants, which are not rolled up, can also prevent injury. Employees are required to wear chemically treated jackets and pants during all coke oven battery and blast furnace casthouse inspections. Employees are required to wear chemically treated jackets, at a minimum, during inspections at basic oxygen furnace shops, electric arc 12-6 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) furnace shops and facilities with electric arc furnaces and cupolas. It is important that this type of clothing be chemically treated after each washing. 12.2.3.3 Disposable Outer Garments Disposable outer garments (e.g. Polyethylene, Saran Coated or Tyvek) may, in some cases, be preferable to reusable ones. Examples include the handling of quantities of highly toxic or carcinogenic materials. Disposable full length suits are recommended for high risk situations; however, many disposable garments offer limited protection from vapor penetration and their use should be determined by the supervisor. 12.2.3.4 Disposal of Contaminated Garments Garments should be disposed of in accordance with disposal and decontamination procedures provided by the provisions of the Specific Site Safety Plan or SOP or similar rule. 12.2.4 Gloves Gloves will be worn when it is necessary to handle corrosive materials, sharp or rough objects, hot or cold materials, or when there is a possibility of exposure to chemicals. Gloves will not be worn near machinery if they may cause bodily injury as a result of being caught in the machine. The following additional requirements will be met: 1. Gloves will be selected based on their intended use, the hazard involved and their suitability for the job. 2. Before use, gloves will be inspected for punctures, tears or discoloration. 3. Gloves will be appropriately cleaned before removal. 4. Leather gloves will be used for handling broken glassware, for inserting rubber stoppers into glass tubes, and for similar operations where protection from chemicals is not needed. Leather gloves will be used for protection against rough or sharp-edged objects, hot or cold materials, or when there is a possibility of exposure to chemicals. Gloves will not be worn near machinery if they may cause bodily injury as a result of being caught in the machine. 12-7 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 5. Specialized gloves are manufactured for specialized activities. These activities include: A. Electrical operations or fish shocking activities where the use of rubber insulated gloves meet OSHA regulations. *< B. Working at temperature extremes where the use of gloves made with such materials as Nomex or Kevler or in combination with other materials is required. 12.2.5 Foot Protection All safety footwear must meet the requirements of OSHA regulations. Shoes must be worn at all times in areas where chemicals are stored or used. Perforated shoes, sandals or cloth sneakers must not be worn in laboratories or during any field work. Safety-toe shoes must be worn by all Region 5 employees who regularly engage in moving, lifting, handling or carrying supplies, materials, equipment, furniture, or other objects of such weight, that accidental injury to the toes from falling or shifting of such objects may result. Foot protection other than ordinary shoes may be required in special cases. Safety-toe shoes or safety-toe boots are required for most field activities. Rubber boots or plastic shoe covers are to be worn over safety-toe shoes to avoid possible exposure to corrosive chemicals or to large quantities of solvents or water that may penetrate normal foot gear (e.g., during clean-up operations.) Because these types of boots and covers may increase the risk of static spark, precautions should be taken in their use in hazardous locations. 12.2.6 Respiratory Protection Approved respirator protection will be worn by Region 5 employees when they are working in, or when they encounter hazardous atmospheres exceeding the Permissible Exposure Limits in suspected oxygen deficient atmospheres, or where there is imminent danger of release of airborne toxic substances. The selection and use of respiratory protection will be made in accordance with the requirements of EPA Order 1440.3 Respirator Protection with other EPA SHEMD guidelines (HQ) and With OSHA 29 CFR 1910.134. 12.2.6.1 General Requirements As a general requirement, respirators should be selected based on toxicity, maximum expected concentration, oxygen 12-8 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) percentage (possible deficiency), immediate danger to life and health (IDLH), warning properties (adequate or not), sorbent limitations, face piece fit, mobility requirements and type of use (routine, escape, or emergency entry). 12.2.6.2 Basic Criteria Specific selection of respirators is based on a decision logic system using basic criteria: skin absorption, sorbent efficiency, eye irritation, IDLH assessment, etc. Specific respirator selection will be made in accordance with Region 5 Respirator Protection Program. 12.2.6.3 Full Face Piece Protection Full face piece respirators are required for Remedial and Spill Response personnel. At present, half mask chemical cartridge respirators are approved for industrial inspections when skin and eye irritants are not present. Proposed OSHA standards will not approve the use of half mask chemical cartridge respirators. 12.2.6.4 Air Purifying Respirators Air purifying respirators shall not be worn: 1. In oxygen deficient atmospheres. 2. If the substance involved in the contaminated atmosphere has poor warning properties. Warning properties are odor, taste, eye irritation, and respiratory irritation. Warning properties may be assumed to be adequate when odor, taste or irritation effects of substance can be detected and are persistent at concentrations at or below the permissible exposure limit (PEL). 12.2.6.5 Self Contained Breathing Apparatus Only approved pressure demand Self-Contained Breathing Apparatus (SCBAs) are allowed. An airline is an appropriate equipment item in addition to a SCBA provided that it is equipped with an appropriate self-contained emergency escape air supply. 12.2.7 Non-Personal Protective/Safety Equipment In Laboratories Emergency alarm systems, safety showers, eye wash fountains, fire extinguishers, and other such equipment will be provided as part of the laboratory work place. The requirements and technical standards are set forth in 29 CFR 1910. 12-9 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 12.2.8 Emergency Equipment The following equipment is required for laboratory emergencies. The equipment should be stored together in a central location or located closest to the laboratory operation having the highest risk of an emergency situation. it Quantity Description 2 Positive pressure (pressure demand) self contained breathing apparatus (SCBA) (MSHA, NIOSH approved) 2 Fully encapsulated suits* 2 Hooded, chemical splash suits 2 Chemical resistant disposable coveralls 1 Spill control cart with spill control equipment 1 Thin window geiger counter (o-5mr/hr) minimum* *Optional Several pairs of gloves are also required. The gloves should be selected to protect against a variety of corrosive or toxic materials. Leather and insulated gloves should also be included in the selection. All of the above equipment should be inspected periodically (at least every six months.) The SCBAs should be inspected after each use or at least once a month. 12.2.9 Additional Protective Requirements To prevent injury and protect the skin, laboratory personnel may not wear loose, ragged or torn clothing or laboratory coats, meager or insufficient clothes (e.g., shorts and/or halter tops) or unrestrained hair. 12.3 ISSUANCE AND TRAINING IN THE USE OF PROTECTIVE CLOTHING AND SAFETY EQUIPMENT All of the protective clothing/equipment listed in this manual for specified use for laboratory work or field operations must be issued to the employee or must be available. If PPE is required for the task, it must be taken to the point of operation. It must be worn and/or utilized as 12-10 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) necessary in performing the activity. For laboratory work, clothing/equipment available on site satisfies the intent of this manual. 12.3.1 Issuance of Protective Clothing/Equipment 12.3.1.1 Standard Level of Protection Provided The Agency will provide each employee substantially and regularly engaged in field work as appropriate with the following: safety toe shoes; or toe caps, safety glasses/goggles and face shield (prescription safety glasses will be provided when safety goggles do not fit over regular prescription glasses), and an approved hard hat. 12.3.1.2 Field Work of a Hazardous Nature In addition to the above, the Agency will provide each employee assigned to field work of a hazardous or potentially hazardous nature the following items: disposable coveralls, disposable gloves, pull on safety toe rubber boots (knee high), and a respirator (as appropriate.) 12.3.1.3 Specialized Field Work The Agency will provide personnel assigned to specialized field work (e.g., GLNPO and CERCLA personnel) work clothing/equipment as necessary. This may include: life preserver; exposure suit; waders, or fully encapsulated protective suit. Employees assigned to field work, when there is the potential of fire, will be issued fire resistant coveralls and jackets (e.g., Nomex.) Employees who need respiratory protection and prescription lenses will be provided prescription lenses mounted in a special frame to fit the respiratory equipment. 12.3.2 Training All employees engaged in field work will receive training and certification in compliance with the provisions of EPA Order 1440.2 and 1440.3. Employees shall not be permitted to engage in routine field activities unless they have been trained and certified to a level commensurate with the degree of anticipated hazards. All employees shall be provided with a minimum of 24 hours of health and safety training prior to their becoming involved in normal routine field activities. In addition, employees engaged in field activity requiring the use of respiratory protective devices must be properly trained in the selection and use of such devices and certified that he/she is physically capable of wearing such equipment. 12-11 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 12-12 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 13 - RESPIRATORS 13.1 PURPOSE f * The purpose of this program description is to provide written standard operating procedures governing the selection and use of respirators as required by EPA Order 1440.3, Respiratory Protection and by the Occupational Safety and Health Administration (OSHA) Regulations 29 CFR 1910.134. 13.2 BACKGROUND OSHA has set permissible exposure limits for many workplace airborne toxic materials. If employee exposure to the substances exceeds these limits, the regulations require that feasible engineering controls and/or administrative controls be installed/instituted. If engineering/ administrative controls cannot be implemented, the Agency is required to provide appropriate, approved respiratory protection for its employees. Respirators are the least acceptable means for reducing personnel exposures; they only provide good protection if properly selected and fitted, worn by employees when needed, and replaced when their service life is over. Despite these difficulties, respiratory protective devices are the only means of protection available to employees when engineering and work practice controls are not feasible or inadequate. EPA Order 1440.3, Respiratory Protection, sets out the Agency policy, responsibilities, and basic requirements for a respiratory protection program to protect its employees whose jobs require the use of respiratory protective devices. EPA Management is required to establish and implement a respiratory protection program for the Region and its employees, who engage in activities that may cause them to encounter atmospheres that contain or are suspected of containing unhealthy quantities of airborne contaminants or atmospheres with insufficient oxygen content, or where there is the threat of imminent release of toxic agents. Respiratory protection may also be necessary for routine but infrequent operations and for non-routine operations in which the employee is exposed briefly to high concentrations of a hazardous substance. 13-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 13.3 SELECTION OF RESPIRATORY PROTECTIVE DEVICES The proper selection of respiratory protective devices basically involves three steps: 1. Identification of the hazard. f. 2. Evaluation of the hazard. 3. Selection of the appropriate approved respiratory protective device based on the first two considerations. 13.3.1 Identification of the Hazard To identify respiratory hazards, it is important to know something about the different kinds of hazardous atmospheres which may require the use of respirators. Contaminated atmospheres and oxygen-deficient atmospheres are the two types of atmospheres which present respiratory hazards. 13.3.1.1 Contaminated Atmospheres Toxic materials can enter the body primarily in three ways: (l) by ingestion, through the gastro-intestinal tract, (2) by absorption through the skin or through cuts and punctures, and (3) by inhalation through the respiratory system. The respiratory system not only presents the quickest and most direct avenue of entry into the body, but for many agents the lungs are also the critical target. Airborne contaminants include solid and liquid particulate matter and gaseous material, whether a true gas or vapor, or a combination of these. 1. Gaseous Contaminants: These contaminants are of two types: A. Gases are aeriform fluids which are in the gaseous state at ordinary temperature and pressure, e.g., carbon dioxide. Such substances are solids or liquids only at much lower temperature or much higher pressures than are commonly found in the work environment. Carbon dioxide, is a gas at room temperature, but it occurs as solid "dry ice" at low temperature, or as a liquid in a pressurized tank. B. Vapors are a gaseous state of a substance that is solid or liquid at ordinary temperature and pressure. Vapors are formed by the evaporation of substances, i.e., acetone or trichloroethylene, which ordinarily occur as liquid. 13-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 2. Particulate Contaminants: Particulate contaminants are suspended particles or droplets of a substance. Many of these particles can remain suspended in air indefinitely and are easily inhaled: There are three types of particulates: A. Dusts are solid particles produced by such processes as grinding, crushing, and mixing of powder compounds. B. Mists are tiny liquid droplets suspended whenever a liquid is sprayed, vigorously mixed, or otherwise agitated. C. Fumes are solid condensation particles of extremely small particle size. 3. Combination Contaminants: The two basic forms of contaminated atmospheres - gaseous and particulate frequently occur together. 13.3.1.2 Oxygen Deficient Atmospheres In an oxygen deficient atmosphere, the problem is not the presence of something harmful, but the absence of something essential. These atmospheres are most commonly found in confined and usually poorly ventilated spaces. Oxygen deficient atmospheres are classified as either immediately dangerous to life or health (IDLH) or not immediately dangerous to life or health depending on the oxygen concentration in the atmosphere. (An oxygen deficient atmosphere that contains less than 16 volume percent of oxygen in the atmosphere at sea level is IDLH. An oxygen deficient atmosphere not immediately dangerous to life and health is an atmosphere having an oxygen concentration between 16 and 19.5 volume percent of oxygen in the atmosphere at sea level. Normal oxygen content is 20.9 volume percent in the atmosphere.) Oxygen deficient atmospheres occur in two different ways: (1) Oxygen may be "used up" by a chemical reaction, and (2) Oxygen is displaced by another gas. There is no definition of oxygen deficient atmosphere that has been universally accepted. OSHA has adopted and EPA accepts an oxygen deficient atmosphere as one that contains less than 19.5 volume percent of oxygen in the atmosphere at sea level. 13-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Effects of Oxygen Deficiency O2 Vol % at Sea Level Physiological Effect 16-12 Increased breathing volume. f. Accelerated heartbeat. Impaired attention and thinking. Impaired coordination. 14-10 Very faulty judgement. Very poor muscular coordination. Muscular exertion causes rapid fatigue that may cause permanent heart damage. Intermittent respiration. 10-6 Nausea. Vomiting. Inability to perform rigorous movement, or loss of all movement. Unconsciousness, followed by death. Less than 6 Spasmatic breathing. Convulsive movements. Death in minutes. 13.3.2 Evaluation of the Hazard Respiratory protective devices, according to Agency policy and OSHA regulations shall be required in the following types of situations: 1. When there is a high potential for sudden release of toxic airborne substances or there has been such a release. 2. When making entries into environments or locations where it is known that there is a reasonable belief that a hazardous environment is present; e.g., entering hazardous waste or spill sites and manholes. 3. During infrequent, but routine operations, where engineering controls are not feasible or adequate for the toxicity of the material involved. It is important to assess the potential hazards and the degree of control that can be exercised over each situation. Responsibility resides with the project leader /inspector. The 13-4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) respiratory protective device selected in each situation will depend on the information from the qualitative and quantitative determination of the hazard. The person who evaluates the respiratory hazard must have the cooperation of others in obtaining information on the work area, work activities and other materials to properly evaluate and determine the appropriate respiratory protective device that will provide the best protection. Consideration of these questions will help in the selection of the correct equipment: 1. Does the atmosphere oxygen level meet with standards? Is the atmosphere oxygen level expected to remain constant or decrease? 2. What is the contaminant? Is it a gas, vapor, mist dust, or fume? 3. What is the estimated concentration of the contaminant? Have measurements been taken? 4. Could the contaminant be considered immediately dangerous to life or health? 5. Is the contaminant flammable? Does the concentration approach the lower explosive limit? Do dust concentrations create a potential explosion problem? 6. Does the contaminant have adequate warning properties, e.g., smell, irritation? 7. Will the contaminant irritate the eyes at estimated concentration? Is eye protection also needed? 8. What type(s) of respirators will provide the required degree of employee protection? 9. Is the recognized contaminant the only contaminant present? 10. If the contaminant is a gas or vapor, is there an effective sorbent for the respirator canister? 11. Can the contaminant be absorbed through the skin? If it can, will it result in a serious injury? 12. Does the facility require use of respiratory protection? Is there a facility/site specific safety plan available? Does it specify respiratory protection requirements? 13-5 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 13. Is there any on site screening or test data available? 14. Are OSHA respiratory protection requirements applicable to the facility, site or activity? 13.3.3 Selection **of Approved Respiratory Protective Devices The selection of approved respiratory protective devices shall be based on these considerations: 1. The nature of the hazardous operation or process. 2. The type of respiratory hazard. 3. The location of the hazardous area in relation to the nearest area having respirable air. 4. The period of time the respiratory protection will be needed. 5. The employee's activities in the hazardous area. 6. The physical characteristics, functional capabilities, protection factors and limitations of the respiratory protection devices. The NIOSH approval on a respirator has the following information: - An assigned identification number placed on each unit. - A label identifying the type of hazard for which the respirator is approved. - Additional information on the label which give limitations and identifies the component parts for use with the basic unit. Attachment A to EPA Order 1440.3 (Appendix B) provides a "Decision Logic Table for Respiratory Protective Device Selection." These are general guidelines. Written standard operating procedures governing the selection and use of respiratory protective devices shall be established for specific situations, where necessary. These may be in the form of facility/site specific plans or program-specific safety plans, such as for NESHAP-Asbestos inspections (Appendix C) . Types of respiratory protective devices are summarized in Appendix D. 13-6 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 13.4 USE OF RESPIRATORY PROTECTIVE DEVICES Selecting the respirator appropriate for a given hazard is important, but equally important is using the selected device properly. Proper use can be ensured by training users in selection, use, and maintenance of respiratory devices. *• 13.4.1 Training and Fit Testing 13.4.1.1 Training EPA Order 1440.3 requires that employees receive a minimum of six hours of training initially, and two to four hours annually, thereafter in respiratory protection. Training will be provided initially as part of Region 5's "24 Hour Health and Safety Training for Field Personnel" course, and subsequent training will be provided as part of Region 5's required annual "8 Hour Refresher Training" course, and recorded via Region 5's normal safety record keeping and tracking system. 13.4.1.2 Fit Testing The proper fitting of respiratory protective devices requires the use of some type of fit test. The fit test is needed to determine the proper match between the facepiece of the respirator and the face of the user. Two types of tests are necessary, qualitative tests and quantitative tests. 1. Qualitative Tests: Fast, requiring no complicated expensive equipment, and are easily performed. Qualitative fit tests may be used, but are not a substitute for annual quantitative fit tests which are required for all respirator users. There are five types of qualitative tests: A. Isoamyl acetate, a low toxicity substance with a banana oil like odor, is used widely in testing the facepiece fit of organic vapor cartridge/canister respirators. The substance is applied to a cotton wad inside an enclosure. The enclosure can be put together by the use of a plastic bag, several hangers, and some cotton. The user should put on the respiratory protective device in some area away from the test enclosure so that there is no prior contamination of the cartridge or "pre-exposure" to the isoamyl acetate. 13-7 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) The user should perform the following steps in order: Normal breathing. —•' Deep breathing, as during heavy exertion. This should not be done long enough to cause hyperventilation. Side-to-side and up-and-down head movements. These movements should not be exaggerated, but should approximate those that take place on the job. Talking. This is most easily accomplished by reading a prepared text loudly enough to be understood by someone standing nearby. Other exercises may be added depending upon the need. The major drawback of the isoamyl test is that the odor threshold varies widely among individuals. Also, the sense of smell is easily dulled and may deteriorate during the test so that the use can detect only high vapor concentrations. Another disadvantage is that isoamyl acetate smells pleasant, even in high concentrations; therefore, a user may say that the respirator fits although it has a leak. A user may say that a respirator fits because he/she likes the fit of a particular respirator or is following the respirator selection of another employee. Conversely, a user may claim that a particular respirator leaks if it is uncomfortable, etc. Therefore, unless the employee is highly motivated toward wearing respirators, the results of the test must sometimes be suspect. B. Irritant Smoke Test - The irritant smoke test, similar to the isoamyl acetate test in concept, is used widely in testing the facepiece fit of high efficiency particulate filter respirators. This test can be used for both air-purifying and atmosphere supplying respirators, but an air purifying respirator must have a high-efficiency filter. The test substance is an irritant (stannic chloride or titanium tetrachloride) which is available commercially in sealed glass tubes. When the tube ends are broken and air passes through them, a dense irritating smoke is emitted. If the 13-8 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) user detects any of the irritant smoke, it means a defective fit, and adjustment or replacement if the respirator is required. The irritant smoke test must be performed with caution because the aerosol is highly irritating to the eyes, skin, and mucous membrane. As a qualitative means of determining respirator fit, this test has a distinct advantage in that the wearer usually reacts involuntarily to leakage by coughing or sneezing. The likelihood of giving a false indication of proper fit is reduced. Irritant smoke tests are ineffective for positive pressure respirators operating in the demand and continuous mode. C. Taste Test - Utilizing sodium saccharin and placing hood over wearers head is an acceptable method for Atmosphere Supplying Respirator. (Normally for single use respirators.) D. Negative Pressure Test - This test (and the positive pressure test) should be used only as a very gross determination of fit. The wearer should use this test just before entering the hazardous atmosphere. In this test, the user closes off the inlet of the canister, cartridge(s) or filter(s) by covering with the palm(s) or squeezing the breathing tube so that it does not pass air; inhales gently so that the facepiece collapses slightly; and holds his/her breath for about ten seconds. If the facepiece remains slightly collapsed and no inward leakage is detected, the respirator has been properly donned and the exhalation valve and facepiece are not leaking. This test, of course, can only be used on respirators with tight-fitting facepieces. Although this test is simple, it has severe drawbacks; primarily that the wearer must handle the respirator after it has supposedly been positioned on his/her face. This handling can modify the facepiece seal. A second drawback is that with a negative pressure in a facepiece, a leaking facepiece may be drawn tightly to the face to form a good seal, giving a false reading of a good seal. E. Positive Pressure Test - This test, similar to the negative pressure test, is conducted by closing if the exhalation valve or breathing tube and exhaling gently into the facepiece. The fit is considered satisfactory if slight positive pressure can be built up inside the facepiece without any evidence of outward leakage. For some respirators, this 13-9 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) method requires that the wearer remove the exhalation valve cover; this often disturbs the fit of the respirator to the wearer. Therefore, this test should be used sparingly if it requires removing and replacing a valve cover. The test is easy for respirators whose valve cover has a single small pert that can be closed by the palm or a finger. 2. Quantitative Tests - Quantitative respirator performance tests involve placing the user wearing the device in an atmosphere containing an easily detectable, relatively non-toxic gas, vapor or aerosol. The atmosphere inside the respirator is sampled continuously through a probe in the respiratory inlet covering. The leakage is expressed as a percentage of the test atmosphere outside the respirator, called "percentage of penetration," or simply "penetration." The greatest advantage of a quantitative test is that it indicates respirator fit numerically, and does not rely on a subjective response. Employees are required to receive an annual quantitative fit test as arranged by the Regional Safety Officer. The irritant smoke qualitative test will be used as an interim measure. (This method is less subjective than the isoamyl acetate method.) Either the negative or positive pressure test will be used by the employee when donning a respirator to check the seal. Blue certification cards must be signed by the individual performing the fit test. 13.4.2 Medical Monitoring Employees performing tasks requiring the use of respiratory protective devices must be certified physically capable of performing the work while wearing the devices as part of the annual medical monitoring examination. A blue certification card will be issued to employees by a physician certifying that the employee is physically able to wear a respirator. The certification card must be available at the time of the respirator fit test and signed by the fit test operator. 13.4.3 Inventory and Personal Issuance 13.4.3.1 Inventory The Regional Safety Manager shall maintain a general inventory of respiratory equipment and supplies in his/her custody, and administer the regional budget for equipment purchases, for non-CERCLA activities. Part of the Regional Safety Manager's budget is administering funds for all personal protective equipment including purchase for all 13-10 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) respiratory equipment and respiratory equipment supplies. When additional respirators or respiratory equipment are needed, those needs should be transmitted to the Regional Safety Manager as soon as possible and the procurement should be coordinated with him/her. Additionally, in each Branch where employees use respiratory protection devices, a general inventory of respiratory equipment and supplies may be kept by the Branch Safety Officer or other appropriate individuals, but if kept shall be the responsibility of the Branch Supervisor. This inventory shall be available to the Regional Safety Manager for his/her annual inspection. 13.4.3.2 Personal Issuance Field and laboratory personnel subject to contaminated atmospheres (as previously defined) will be issued an appropriate respirator with an initial supply of filters. Other equipment may be personally issued as needed. The immediate supervisor of his/her designee, is responsible for issuing equipment and maintaining records of the issuances. Respirators should be the full face type whenever possible. 13.4.4 Special Considerations in Respirator Use l. Respiratory protective devices shall not be worn when any condition prevents a good seal. Specific conditions not permitted are as follows: A. Any facial hair lying between the sealing surface of a respirator facepiece and the wearer's skin that will prevent a good seal shall not be allowed. This includes stubble, a moustache, sideburns or a beard that extends outward between the face and the sealing surface of the respirator. B. Spectacle temple bars or straps that pass between the sealing surface of a facepiece and the wearer's face prevent a good seal and, therefore, shall not be permitted with a full-face respiratory protective device. Individualized eye glasses mounted to the facepiece will be furnished. 2. Employees with perforated eardrums shall not wear respirators. 3. Contact lenses shall not be permitted while wearing a respirator. 4. Gum and tobacco chewing shall not be permitted while wearing a respirator. 13-11 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 13.5 INSPECTION. MAINTENANCE. REPAIR. AND STORAGE OF RESPIRATORY PROTECTIVE DEVICES Proper inspection, maintenance, storage, and repair of respiratory devices are mandatory to insure that these devices protect the health and safety of the employees when in use. <• 13.5.1 Inspection An important part of respirator maintenance program is the inspection of the devices. If performed carefully, inspections will identify damage or malfunctioning respirators and help to maintain their state of readiness. All respiratory protective devices must be inspected monthly or before each use. A record must be kept of inspection dates and findings. Responsibility for inspection and record keeping resides with the supervisor (who may delegate the responsibility to the Branch Safety Officer) , for equipment in general inventory and the employee for personally issued equipment. Inspection guidelines for various respiratory protection devices are provided in Appendix E. 13.5.2 Maintenance All respiratory protective devices shall be cleaned and disinfected after each use by the user. The actual cleaning methods may be done in a variety of ways: 1. The respiratory protective device should be washed with detergent in warm water using a brush , thoroughly rinsed in clean water, and then air dried in a clean place. Care should be taken to prevent damage from rough handling. This method is an accepted procedure for a small group or unit of employees where each employee cleans his/her own respirator. 2. A standard domestic type dish or clothes washer may be used if a rack is installed to hold the facepieces in a fixed position. (If the facepieces are placed loose in the washer, they may be damaged.) This method is especially useful in a large unit or group where respirator usage is extensive. *Handy-wipe disinfectants may be used as a substitute for the above methods. Detergents and disinfectants: If possible, detergents containing a bactericide should be used. Organic solvents should not be used, as they can deteriorate the rubber facepiece. If the above combination is not available, a detergent may be used, followed by a disinfecting rinse. Reliable disinfectants may be made from some available household solutions. 13-12 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 1. Hypochlorite solution [50 parts per million (ppm) of chlorine] made by adding approximately two tablespoons of chlorine bleach per gallon of water. A two-minute immersion is sufficient to disinfect the respirator. 2. Aqiaeous solution of iodine (0.8ml tincture of iodine in one liter. The iodine 7% ammonium and potassium iodine, 45% alcohol and 48% water.) Again, a two-minute immersion is sufficient and will not damage the rubber and plastic in the respirator facepieces. Check with the manufacturer to find out the proper temperature for the solutions. If the respirators are washed by hand, a separate disinfecting rinse may be provided. If a dish or clothes washing machine is used, the disinfectant must be added to the rinse cycle, and the amount of water in the machine at the time will have to be measured to determine the correct amount of disinfectant to be added. Rinsing: The cleaned and disinfected respirators should be rinsed thoroughly in clean water (120 F maximum) to remove all traces of detergent, cleaner and sanitizer, and disinfectant. This is very important to prevent dermatitis. Drying: The respirators may be allowed to dry by themselves on a clean surface. They may also be hung from a horizontal wire, like drying clothes, but care must be taken not to damage the facepieces. 13.5.3 Repair Continued usage of respiratory protective devices may require periodic repair or replacement of component parts of the equipment. Such repairs and parts replacement must be done by a qualified individual(s). Equipment in need of repair will be given to the Supervisor or Safety Officer designee, who will either arrange for the repair of the equipment or its disposal if it is not repairable. Replacement of parts and repair of air-purifying respirators, in most cases, present little problem. Most equipment manufacturers supply literature which details the component parts of their respirator and include servicing information. The manufacturer will also provide replacement parts. Replacement parts for respiratory protective devices must be those of the manufacturer of the equipment. Substitution of parts from a different brand or type of respirator will invalidate the approval of the respirator. (All respirators and parts shall be NIOSH or MSHA approved with the appropriate TC number.) 13-13 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Defective air-supplying respiratory equipment, with the exception of the SCBA, can be repaired and worn if broken parts are replaced by a qualified individual - again with the aid of the manufacturer's literature and parts. Maintenance of SCBA equipment is more difficult, primarily because of the valve and regulator assembly. Because of this, regulations require that SCBA equipment be returned to the manufacturer or certified repair person for adjustment or repair. 13.5.4 Storage All the care that has gone into repair and maintenance of a respirator can be negated by improper storage. Respiratory protective equipment must be stored to protect it from dust, sunlight, heat, extreme cold, excessive moisture, and damaging chemicals. Leaving a respirator unprotected can lead to damage of the working parts or permanent distortion of the facepiece, thus making it ineffective. After cleaning and disinfecting the respirators, they should be placed individually in plastic bags capable of being sealed until reissue. They should be stored in a single layer with the facepiece and exhalation valve in a more or less normal position to prevent the rubber or plastic from taking a permanent distorted "set." Equipment in general inventory will be stored in designated lockers or chests provided with the equipment. Personally issued equipment when not in use will be stored in a personally issued equipment locker. In the field, the equipment will be transported in the chests provided with the equipment or in a duffle bag. 13-14 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) ATTACHMENTS 13-15 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 13-16 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) ADMINISTRATIVE RESPIRATORY PROTECTION PROGRAM (To be Distributed to Employees When Issued Respirators) GENERAL The OSHA General Industry standard for respiratory protection 2» CFR 1910.134 requires that a written respiratory protection program be established by an employer. The following procedures are based on the nine commandments as established by the Occupational Health and Safety Administration. GUIDELINES 1. The guidelines in this program are designed to help reduce employee exposures against occupational dust, fumes, mists, radionuclides, gasses, and vapors. 2. The primary objective is to prevent excessive exposure to these contaminants. 3. Where feasible, exposure to contaminants will be eliminated by engineering controls (example, general and local ventilation, enclosure or isolation, and substitution of a less hazardous process or material.) 4. When effective engineering controls are not feasible, use of personal respiratory protective equipment may be required to achieve the goal. RESPONSIBILITIES l. Management It is management's responsibility to determine what specific applications require use of respiratory equipment. Management must also provide proper respiratory equipment to meet the needs of each specific application. Employees must be provided with adequate training and instruction on all equipment. 2. Management/Supervisory Superintendents, supervisors, foremen, or group leaders of each area are responsible for insuring that all personnel under their control are completely knowledgeable of the respiratory protection requirements for the areas in which they work. They are also responsible for insuring that their subordinates comply with all facets of this respiratory program, including respirator inspection and maintenance. 13-17 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 3. Employees It is the responsibility of the employee to have an awareness of the respiratory protection requirements for their work areas (as explained by management.) Employees are also responsible for wearing the appropriate respiratory equipment according to proper instructions and for maintaining the equipment in a clean and operable condition. ADMINISTRATION 1. Name: Signature: Regional Health & Safety Hanager is responsible for overall program administration. 2. Name: Signature: Physician, Occupational Health Nurse is responsible for monitoring the health of company employees via a comprehensive medical and health program, including physical examinations. 3. Name: signature: Either Regional Health 6 Safety Manager or Supervisor is responsible for selection of issuance, training, and fit testing of all respirators used in this Agency including recordkeeping of the "Respirator Issuance and Training" card and "Job Description - Respirator Specification" form. RECOMMENDED RESPIRATORY PROTECTION PROGRAM WORK AREA MONITORING Although it is not specifically discussed in the nine commandments, to assure the adequacy of a respiratory protection program, monitoring should be conducted on a periodic basis to provide a continuing healthful environment for employees. Personal sampling equipment may be used in accordance with accepted industrial hygiene standards to sample each work area. Results of these samples will pinpoint areas where respiratory protection is required. A "Job Description - Respirator Specification" From will also document what type of equipment should be worn for specific hazards present. EMPLOYEE MEDICAL MONITORING 1. Pre-employment physical examinations are conducted on all employees to assure that they are in adequate healthy 13-18 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) condition (physically able to perform their work and can use respiratory equipment as required.) 2. Yearly physical examinations will be given to regular employees in order to assist them in maintaining their health. (At option of employer/physician or where such exams are required by Local, State, and/or Federal Regulations.) 3. Biological monitoring in the form of blood and/or urinary analysis will be conducted on a yearly basis for all employees if appropriate (Employer/Physician determination.) RESPIRATOR SELECTION Respirators are selected and approved by management. The selection is based upon the physical and chemical properties of air contaminants and the concentration level likely to be encountered by the employee. A "Respirator Issuance and Training" card (see attached) is available for each job where respirators are required. This card specifies what respirator is required for each application. The respirator program administrator will make a respirator available immediately to each employee who is placed as a new hire or as a transferee in a job that requires respiratory protection. Replacement respirators/pre-filters will be made available as required. EMPLOYEE FIT TESTING Employees required to wear a respirator must be fitted properly and tested for a face seal prior to use of the respirator in a contaminated area. Manufacturers provide fitting instructions and limitations on the product packaging. Qualitative fit testing is acceptable for most hazards in the workplace. (Refer to OSHA standards for specific direction.) In addition, we require quantitative fit testing of all employees issued respirators. NOTE: Include the fit test method used on the "Respirator Issuance and Training" card. If it is an adequate fit or face seal with any negative pressure respirator, a powered air purifying or air supplied respirator may be required instead. RESPIRATOR INSPECTION AND MAINTENANCE The following points should be considered for respirator inspection and maintenance: 1. The wearer of the respirator should inspect it daily whenever it is in use. 13-19 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 2. Respirators not discarded after one shift use, will be cleaned on a daily basis, according to the manufacturer's instructions, by the assigned employee or other person designated by the respirator program coordinator. 3. Respirators not discarded after one shift use, will be stored in a suitable container away from areas of contamination. 4. Whenever feasible, respirators not discarded after one shift use, will be marked or stored in such a manner to assure that they are worn only by the assigned employee. If use by more than one employee is required, the respirator must be cleaned between uses. EMERGENCY RESPIRATORY EQUIPMENT Self contained breathing apparatus may be required in specific areas for emergency use. This equipment will be used only by trained personnel when it is necessary to enter hazardous atmospheres. The following points should be considered. 1. All potential users will be fully trained in the use of this equipment. 2. When the equipment is used, it will be tested in an uncontaminated atmosphere prior to entering the hazardous area if possible. 3. An employee will not work with this apparatus in a hazardous atmosphere on an individual basis. At least one additional employee suitably equipped with a similar breathing apparatus must be in contact with the first employee and must be available to render assistance if necessary. 4. This equipment will be inspected monthly and trained department or group personnel. Inspection and maintenance information will be maintained by the Branch Supervisor Safety Officer. 13-20 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) OSHA'S REQUIREMENTS FOR A MINIMAL RESPIRATOR PROGRAM 1. "Written standard operating procedures (S.O.P.) governing the selection and use of respirators shall be established." 2. "Respirators shall be selected on the basis of hazards to which the worker is exposed." 3. "The user shall be instructed and trained in the proper use of respirators and their limitations." 4. (RESERVED) "where practicable, the respirators should be assigned to individual workers for their exclusive use." (OSHA recommended only.) 5. "Respirators shall be regularly cleaned and disinfected. Those used by more than one worker shall be thoroughly cleaned and disinfected after each use." 6. "Respirators shall be stored in convenient, clean, and sanitary location." 7. "Respirators used routinely shall be inspected during cleaning. Worn or deteriorated parts shall be replaced. Respirators for emergency use, such as self-contained breathing devices, shall be thoroughly inspected at least once a month and after each use." 8. "Persons should not be assigned to tasks requiring use of respirators unless it has been determined that they are physically able to perform the work and use the equipment. The local physician shall determine what health and physical conditions are pertinent. The respirator user's medical status should be reviewed annually." 9. "Approved or accepted respirators shall always be used." 13-21 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 13-22 ------- Region 5 Health and Safety Manual RS 1440 (9/29/91) JOB DESCRIPTION - RESPIRATOR SPECIFICATION FORM JOB DESCRIPTION ContaminantConcentration X.ppmmg/m3 Recommended Respiratory Protection First Choice Second Choice NIOSH Approval Numbers OSHA Standard for Contaminant This form and the "blue cards" should be presented by the employee at the time of the fit testing. The form should also be filled out by the Public Health Service and by the person conducting the fit test and forwarded to the Regional Health and Safety Manager. RESPIRATOR ISSUANCE AND TRAINING EmployeeEmployee #TitleDate Respirator: Self-Contained Supplied Air Powered Air HEPA Filter Dust/Mist Filter Chemical Cartridge Dust/Fume/Mist Filter Chemical Cartridge w/pre-filter ModelApplicationNIOSH Approval # Limitations: Beard Denture Glasses None Explain: 13-23 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Fitting: Satisfactory Satisfactory Positive Pressure Isoamyl Acetate Test Test Satisfactory Satisfactory Negative Pressure Sweetener Test Test Maintenance:Cleaning; DailyWeeklyOther Disposal: Daily Weekly Other Individual Plant Other Indicator Employee Signature Date Approved Date 13-24 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) FIT TESTING POLICY The OSHA Respiratory Protection Standard addresses the issue of respirator use and facial hair [29 CFR 1910.134 (e)(5)(i)]. The actual wording of this standard is often a point of confusion. OSHA's intent and their enforcement position may«be helpful. A number of letters from OSHA help define their position. For example, a letter to Melodye Turek from Ed Baier dated December 13, 1983 states that it is OSHA's interpretation that it is a "...violation of the standard if employees are allowed to wear respirators over facial hair at the sealing surface of the respirator." Letters to Congressman Field and Robert Elswick, dated August 23, 1982 and August 20, 1984, respectively stated that "a respirator user's face must be clean shaven where the respirator seals against it." The American National Standards Institute (ANSI) position in Practices for Respiratory Protection. Z88.2-1980. and its proposed revision is straightforward. ANSI .declares that "a person who has hair (stubble, moustache, sideburns, beard, low hairline, bangs) which pass between the face and the sealing surface of the facepiece of the respirator shall not be permitted to wear such a respirator." They further state that "a person who has hair (moustache, beard) which interferes with the function of a respirator valve(s) shall not be permitted to wear the respirator." The more recent OSHA health standards for asbestos, benzene, and formaldehyde, prohibit fit testing of employees if any hair growth, such as stubble beard growth, beard or long sideburns, between the skin and facepiece sealing surface (1910.1001 and 1920.58, Appendix C; 1910.1028 Appendix E; 1910.1048 Appendix E, respectively.) We are in full agreement with OSHA and ANSI that facial hair should not be permitted in the sealing area of a respirator or allowed to interfere with respirator valve function and that respirator fit testing should not be conducted on these people. Therefore, EPA adopts the following policy of not conducting either qualitative or quantitative fit tests on workers with any facial hair that extends under the respirator seal or interferes with valve function. This includes all negative pressure respirators (half and full face air purifying respirators) and positive pressure tight fitting respirators [e.g. Easi-Air 7800 Airline and Whitecap Powered Air Purifying Respirator (PAPR) with 7800 full facepiece.] Similarly, these respirators should not be used on such workers. 13-25 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 13-26 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 14 - CONFINED SPACE ENTRY; REGIONAL POLICY 14.1 PURPOSES The U.S. EPA Personnel will comply with all rules and policies of the host company unless the rule conflicts with the U.S. EPA Regional policy or office Standard Operating Procedures (SOP). Each Division office or other unit of U.S. EPA is responsible for establishing a specific SOP for each area of potential confined space entry and reflecting all activities, specific needs, and exposure possibilities. 14.2 CONFINED SPACE DEFINED A tank, vessel, silo, vault, pit, open topped space, pipeline, duct, sewer, tunnel, or any other spaces having limited means of egress, not designed for continuous employee occupancy and contains a hazardous atmosphere or the potential for such. 14.2.1 Hazardous Environment or Atmosphere An atmosphere presenting a potential for death, disablement, injury, or acute illness from one or more of the following causes: 1. Less than 19.5 percent or more than 23.5% oxygen; 2. A flammable gas, or vapor, in excess of 10% of its lower flammable limit (LFL) or lower explosive limit (LEL); 3. An airborne combustible dust at a concentration that obscures vision at a distance of five feet or less; 4. An atmospheric concentration that exceeds the listed numerical value of any toxic, corrosive, or asphyxiant substance listed in the TLV booklet (ACGIH) or the PEL (OSHA) that can reasonably be expected to be present. 5. Electrical, thermal or mechanical hazards. 14.2.2 Requ i reroent s 1. All confined spaces are considered Immediately Dangerous to Life or Health (IDLH) until proven otherwise. IDLH means any condition which poses an immediate threat of loss of life; may result in irreversible or immediate-severe 14-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) health effects; may results in eye damage; irritation or other conditions which could impair escape from the permit space. 2. All entry into confined spaces requires a permit of entry. (Appendix A) 3. Prior to*«ntry into any confined space, the U.S.EPA inspector will contact the Region to provide an individual competent of issuing a permit. 4. The U.S. EPA's permit issuer responsible for issuing the permit can use the company's data, as long as the EPA's PI considers it valid. 5. Neither the U.S. EPA inspector, nor the individual who will sign off on the EPA permit will sign off on the company's permit. 6. All confined spaces will be identified by a sign, placard, or other equally effective means. 7. Confined spaces that have been identified as needing a permit will be guarded against unauthorized entry and positive lockout procedures will be ensured when entering. Positive lockout will include but not limited to mechanical: (prevent all mechanical movement, such as rotating gears, mixing blades, shaft rotation, etc.); hydraulic: (all pressurized fluid lines leading to space are positively locked out or bled to prevent accidental energy release) ; electrical: (all power to space are positively controlled not to present a hazard); pneumatic: (all air lines controlling rotating parts connected to the space are bled, locked, or controlled by other means not to create a hazard). 8. An entry permit will be a written authorization by a qualified person that provides for safe work practices in a confined space. 9. No entry will be allowed by EPA Personnel into a confined space without assuring adequate training. A question and answer sheet has been provided to assess adequate training requirements of employees (See Appendix B). 10. Permit issuers are qualified persons and require written certification by the Director of the Region or their designated representative. A question and answer sheet has been provided to assess qualified permit issuers (See Appendix C) . Qualified person is a person designated in writing as capable of anticipating confined space hazards and recommending controls, by virtue of their education, training, experience or combination to assure safe entry. 14-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) It will be the Regional Health and Safety Manager's responsibility to assure adequate training is provided and to assure enough permit issuers are certified to carry out the mission of the agency. 11. All personal protective equipment must be approved for the hazards of the space. See Health and Safety Manager for approved equipment. 12. Entry will be made only with a backup person. Suitable PPE varies with the work to be performed and the type of atmosphere present. At a minimum, EPA Personnel's PPE will include: - approved safety glasses ANSI Z-87.1 - approved steel toed shoes ANSI Z-41 - approved hard hat ANSI Z-89.1 - approved flashlight FM-UL Class I, Div. 1, Group A, B, C, D - additionally, approved escape SCBA (ELSA) (North) may be required. 13. All U.S. EPA personnel entering the confined space will have a portable direct reading monitor or combination of monitors calibrated prior to entering that test for: - Oxygen content by percent volume - Flammables & combustibles reading percent LEL (Lower Explosive Limit) - Toxics - carbon monoxide, hydrogen sulfide, chlorine, chlorinated solvents, phosgene,etc. (Whatever is present and appropriate) Readings will be taken at several levels of elevation. 14. Any U.S. EPA Personnel entering concentrations above the PEL or entering any oxygen deficient atmosphere will receive written permission from the Branch Chief or equivalent for continued entry. If written approval is granted, the EPA Personnel will be protected by the appropriate approved respiratory protective devices, harness life lines, rescue equipment, and attendant. 15. Do not enter radioactive areas without consulting with the Regional Health and Safety Manager and following EPA's radiation policy. 16. All entries will cease and all U.S. EPA Personnel will immediately leave the confined space should a non- permitted condition exist. This would include alarm signal(s) or other warnings such as employee symptoms of over exposure or sudden leaks of liquid or gas. An alarm would be an 14-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) individual being warned of an unsafe condition such as an audible warning indicating an oxygen deficient atmosphere (less than 19.5% (O2); or a potential flammable hazard (greater than 10% LEL); or toxic gas alarm greater that 35 parts per million (ppm) Carbon Monoxide (CO) or 10 ppm Hydrogen Sulfide (H2S) or any other means of warning the EPA Personnel of a non»rpennitted condition. (Other examples may be a signal line, siren, commercial radio, etc.) 17. All permits will be filled out completely by the qualified person and kept in the local U.S. EPA office for a period of five years. 18. All training and calibration records will be kept in the local EPA office for a period of five years. 19. All EPA Personnel entering confined spaces will receive and pass a physical assuring they are physically able to perform the activities and use the monitoring, rescue and respiratory equipment. 20. All respirator users will be fit-tested and trained on the devices they will use during normal confined space activities and during emergencies. 21. All entrants will be briefed to the hazards of the space and the purpose of the entry. 22. All entrants' PPE will be decontaminated, discarded or otherwise treated to assure no hazards are removed from the confined space. 23. Rescue provisions will be ensured by the permit issuer prior to entry. 14.3 REFERENCES Safety Requirements for Working in Tanks and Other Confined Spaces, American National Standards Institute, Z117.1.1977 Safety Requirements for Confined Spaces, American National Standards Institute, Z117.1.1989 Criteria for a Recommended Standard..Working in Confined Space, National Institute for Occupational Safety and Health, December, 1979 Permit Required for Confined Spaces, Federal Register, 29 CFR 1910.146, Vol. 54, No. 106 14-4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) APPENDIX A 14-5 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 14-6 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) CONFINED SPACE ENTRY PERMIT (Check or fill in all blanks that apply) Today's Date:. Time of Entry: Date Time Safety Permit No.. Purpose of Entry: Inspection Other Brief Description of Purpose. Location of Entry (Be specific) The US EPA Personnel or SUB CONTRACTORS ENTERING Name Time In Time Out Name Time In Time Out Have all personnel gone through a pre-entry briefing? Yes No_ space Tested by (Name/Title) Date Time Type & S/N of Sampling Eguip-Make SN Calib.Date Type & S/N of Sampling Eguip-Make SN Calib.Date Pre Entry Reading Taken? Yes No Document later readings on back. % Oxycren-Openinq Middle Bottom Other All % LEL-Ooenincr Middle Bottom Other All Toxic Readincr-CO HoS Other All Are all power sources intrinsically safe? Yes Have all personnel been criven the proper PPE? Yes 19.5% 10% LEL PEL No No Have all personnel been trained to work safely and use equipment? Yes No Is a rescue plan in place? Yes No Why Not? Has area been secured & all energy sources locked & Tagged? Yes No Is there any possibility of entrapment or engulfment by Particulate Matter? Yes No If yes, has provision been made to work safely in such an area? Yes No . Is O2, LEL, and toxics within safe limits? Yes No I certify the above conditions are accurate and validate the entry only for the stated purpose, time and identified employees not to exceed work for one shift. If any question was answered no and a satisfactory answer was not give DO NOT ISSUE PERMIT. DATE SIGNATURE TITLE 14-7 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 14-8 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) APPENDIX B 14-0 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 14 - i 0 ------- Region 5 Health and Safety Manual . R5 1440 (9/29/91) CONFINED SPACE ENTRY *1 W. KRUG, CIH 1. NORMAL ATMOSPHERIC AIR CONTAINS WHAT PERCENTAGE OF OXYGEN? 2. 3. 4. A. 21.9% B. 22.0% C. 19.5% D. 20.9% OXYGEN'S CHEMICAL SYMBOL IS: A. OX B. 02 C. 0 D. OA OXYGEN AND NITROGEN MAKE UP THE HIGHEST PERCENT OF OUR ATMOSPHERE. WHAT IS THE NEXT LARGEST PERCENT MEMBER? A. ARGON B. CO2 C. HYDROGEN D. CO HOW MANY PARTS PER MILLION IS A. 1,000 B. 400 C. 9,000 D. 10,000 THE THIRD HIGHEST % ELEMENT? A FIRE CAN SUSTAIN COMBUSTION AT 12% OXYGEN? A. YES B. - NO C. NOT VERY LIKELY D. YES, VIOLENTLY THE MINIMUM % OF OXYGEN NEEDED TO SUSTAIN LIFE AT REST IS: A. 8% B. 12% C. 16% D. 19.5% 14-11 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 7. CANDLE WILL GO OUT AT BELOW WHAT % 02? A. 12% B. 19.5% f C. 21% D. 16% 8. GASES THAT ARE CONSIDERED SIMPLE ASPHYXIANT ARE? A. N2 B. CO C. CO2 D. A AND C 9. WE EXHALE % OF OXYGEN? A. 16 B. 19.5 C. 21 D. <5 10. WE EXHALE PARTS PER MILLION OF CARBON DIOXIDE? A. 20,000 B. 50,000 C. 400 D. 1000 11. WHAT PERCENTAGE OF NORMAL ATMOSPHERIC NITROGEN WOULD BE LEFT AFTER AN INFLUX OF 10% ARGON? A. 10 B. 68 C. 78 D. 70 12. AFTER A FIRE, WHAT TYPE OF TOXIC GASES ARE LEFT? A. CO B. C02 C. CH4 D. 02 13. WHICH OF THE FOLLOWING COULD CAUSE AN OXYGEN DEFICIENT ATMOSPHERE? A. INCREASE IN C02 B. INCREASE IN CH4 C. DRYING OF PAINTS D. ALL OF THE ABOVE 14-12 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 14. WHICH WOULD NOT CAUSE AN OXYGEN DEFICIENT ATMOSPHERE? A. FIRE « B. LEAKING OXYGEN CYLINDER C. CURING OF CEMENT D. BACTERIAL ACTION OF FERMENTATION 15. WHAT PERCENT OF ATMOSPHERIC OXYGEN IS THERE AT 10,000 FEET? A. 19.5% B. 16.0 C. 20.9 D. 12.0 16. WHICH OF THE FOLLOWING IS CONSIDERED A CHEMICAL ASPHYXIANT? A. HCN B. C02 C. CO D. A AND C 17. GRADE D BREATHING AIR IS COMPOSED OF WHAT RANGE OF OXYGEN PERCENT? A. 20-21 B. 19.5-22.5 C. 19.5-23.5 D. 16-21 18. IN FLAMMABLE SPRAY PAINTING OPERATIONS, THE OXYGEN CONTENT IS USUALLY? A. 20.9% B. 16.0% C. 19.5% D. 25% 19. AN AIR LINE RESPIRATOR SHOULD BE USED FOR OXYGEN DEFICIENT ATMOSPHERES. A. YES B. NO C. DON'T KNOW D. ONLY IF YOU HAVE AN ESCAPE RESPIRATOR WITH YOU 20. ACGIH OXYGEN DEFICIENT ATMOSPHERE IS CONSIDERED? A. 16% B. 18% C. 19.5% 14-13 D. 21% ------- Region 5 Health and Safety Manual . R5 1440 (9/29/91) CONFINED SPACE ENTRY T. W. KRDG, CIH 21. A FIRE OR EXPLOSION CAN EXIST BELOW THE LEL? A. NO B. YES « C. YES, ONLY IF ABOVE 19% OXYGEN D. YES, ONLY IF THE RATE OF COMBUSTION EQUALS THE FLASH POINT 22. THE MINIMUM TEMPERATURE AT WHICH A FIRE CAN EXIST IS CALLED? A. SPONTANEOUS IGNITION B. HEAT OR FUSION C. FLASH POINT D. A AND C 23. MOST FLAMMABLE GASES AND VAPORS ARE AT THEIR LEL WHEN THE PERCENT BY VOL IN AIR EQUALS ? A. 1-5% B. 40-50% C. .01% OF THE UEL D. THE VAPOR PRESSURE 24. THE THREE COMPONENTS NECESSARY TO HAVE A FIRE ARE? A. 8%O2 - FUEL - SPARK B. 19.5%02 - TEMP ABOVE 100CF - HEAT C. AIR - FUEL - HEAT D. IGNITION SOURCE - OXYGEN - 10% LEL 25. HOW MANY PARTS PER MILLION IS 10% BY VOLUME? A. 1000 B. 10,000 C. - 100,000 D. 1,000,000 26. IF THE LEL OF A FLAMMABLE VAPOR IS 1% BY VOL, HOW MANY PARTS PER MILLION IS 1% OF THE LEL? A. 10 PPM B. 100 PPM C. 1,000 PPM D. 10,000 PPM 14-14 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 27. ACCORDING TO THE PROPOSED 1910.146 CONFINED SPACE STANDARD, WHAT IS THE UPPER LIMIT OF PERCENT LEL OF FLAMMABLE GAS OR VAPOR ALLOWED? A. 50% B. 1% C. 10% D. 20% 28. WHICH OF THE FOLLOWING IS A FLAMMABLE GAS? A. C02 B. C. CCL4 D. NH4 29. WHICH OF THE FOLLOWING IS N^T A FLAMMABLE GAS? A. DIESEL FUEL B. GASOLINE C. CARBON MONOXIDE D. A AND B 30. A COMBUSTIBLE GAS METER READS IN A. % LEL B. % UEL C. % VOLUME D. % OXYGEN 31. MOST COMBUSTIBLE GAS METERS MEASURE ONLY PURE GASES? A. TRUE B. FALSE 32. THE PRINCIPLE OF OPERATION OF THE COMBUSTIBLE GAS METER IS? A. ELECTRIC ARC B. OXIDATION/REDUCTION C . ELECTRO-OXIDATION D. WHEAT STONE BRIDGE 33. IF THE LEL OF A CERTAIN GAS IS 5% BY VOLUME AND THE UEL IS 15% BY VOLUME, THEORETICALLY, WHAT READING SHOULD YOU GET ON A CGM WHEN YOU USE A 2% VOLUME MIXTURE WITH A BALANCE OF NITROGEN? A. 10,000 PPM B. 40% LEL C. ZERO 14-15 D. 80% OF FLASH POINT ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 34. THE PRECEEDING QUESTION USING 2% VOLUME MIXTURE WITH A BALANCE OF AIR? A. 10,000 t>PM B. 40% LEL C. ZERO D. 80% OF FLASH POINT 35. COMBUSTIBLE GAS METERS CAN MEASURE ALL TYPES OF GAS? A. TRUE B. FALSE 36. COMBUSTIBLE GAS METERS WILL INDICATE THE LOWER EXPLOSIVE LIMIT FOR EXPLOSIVE DUSTS? A. TRUE B. FALSE 37. THE PERCENT OF OXYGEN WILL NOT AFFECT THE OPERATION OF CGM. A. TRUE B. FALSE 38. AN ORDINARY CLEAN RUBBER HOSE CAN BE USED TO EXTEND THE SAMPLING DISTANCE WITH A CGM? A. TRUE B. FALSE 39. THE ACCURACY OF A CGM CAN BE 50% INACCURATE? A. TRUE B. FALSE 40. PRE-CALIBRATION ISN'T NECESSARY FOR A CGM BECAUSE IT'S DONE AT THE FACTORY? A. TRUE B. FALSE 14-16 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) CONFINED SPACE ENTRY T. W. KRUG, CIH 41. CARBON MONOXIDE (CO) IS A TOXIC GAS THAT CAN KILL A HUMAN IN LESS THAN ONE HALF HOUR AT HOW MANY PART PER MILLION? A. 400 B. 35 C. 1000 D. 2000 42. HYDROGEN SULFIDE'S (H2S) IDLH (IMMEDIATELY DANGEROUS TO LIFE OR HEALTH) AIR LEVEL IS USUALLY CONSIDERED TO BE ? A. 100 PPM B. 20 PPM C. 400 PPM D. 1000 PPM 43. CARBON DIOXIDE IS FOUND AS A BY PRODUCT OF? A. FIRE B. CEMENTING C. HUMANS D. TWO OF ABOVE 44. CARBON DIOXIDE IS EXHALED AT WHAT PERCENT BY VOLUME? A. 3-5% B. .04% C. 16% D. 12% 45. METHANE IS A TOXIC GAS TO HUMANS? A. - TRUE B. FALSE 46. METHANE SMELLS LIKE ?_ A. NATURAL GAS B. ROTTEN EGGS C. SWEET VIOLETS D. NO SMELL AT ALL 14-17 ------- Region 5 Health and Safety Manual K5 1440 (9/29/91) 47. OXYGEN DEFICIENCY CAN OCCUR FROM THE FOLLOWING? A. INFLUX OF SIMPLE ASPHYXIANT GASES IE., CO2/ N2, ARGON, B. ROTTING OR DECOMPOSITION OF ORGANIC MATERIAL C. THE RUSTING OF IRON OR DRYING OF PAINTS D. THE CURING OF CEMENT E. ALL OF THE ABOVE 48. HALO AROUND LIGHTS AND A BROWN COPPER TINT TO SILVER COINS IS AN INDICATION OF WHAT TOXIC GAS? A. CHLORINE B. BROMINE C. HYDROGEN SULFIDE D. SULFUR DIOXIDE 49. BLUING OF THE LIPS AND FINGERNAIL BEDS IS INDICATIVE OF WHAT TYPE EXPOSURE? A. CARBON MONOXIDE B. HYDROGEN SULFIDE C. HYPOXIA D. FROSTBITE E. TWO OF THE ABOVE 50. CARBON MONOXIDE POISONING SYMPTOMS ARE? A. HALOS AROUND LIGHTS YELLOW COPPER TINT TO SILVER COINS B. REDDENING OF THE EYES AND DILATION OF THE PUPILS C. CHERRY RED LIPS AND FINGERNAIL BEDS D. TWO OF THE ABOVE 51. CARBON MONOXIDE IS LIGHTER THAN AIR? A. TRUE B. - FALSE C. SAME 52. METHANE IS HEAVIER THAN AIR? A. TRUE B. FALSE C. DEPENDS ON AIR DENSITY 53. WHICH OF THE FOLLOWING ARE CHEMICAL ASPHYXIANTS? A. CARBON MONOXIDE B. HYDROGEN CYANIDE C. HYDROGEN SULFIDE D. ALL OF THE ABOVE 14-18 ------- Region 5 Health and Safety Manual - R5 1440 (9/29/91) 54. DETECTOR TUBE SAMPLING HAS WHAT PERCENT ERROR? A. 1-2% B. 5-10% C. 25-35% D. OVER 50% 55. PRESENTLY THE GUIDELINES TO FOLLOW WHEN ASSESSING TOXICS IN CONFINED SPACES DEPENDS ON? A. THE MATERIAL STORED PREVIOUSLY AND PRESENTLY B. THE SPECIFIC GRAVITY OF THE GAS OR VAPOR C. THE IDLH LEVELS AND PEL OR TLV LEVELS D. ALL OF THE ABOVE E. NONE OF THE ABOVE 56. AFTER THE INITIAL ASSESSMENT FOR TOXICS THE AIR CONTAMINANT LEVELS MUST BE DOCUMENTED AND FURTHER TESTS NEED NOT BE DONE UNTIL THE ENTRY PERMIT IS REVOKED? A. TRUE B. FALSE 57. WHICH CURRENT FEDERAL STANDARD STATES THE EMPLOYEES MUST HAVE A WRITTEN CONFINED SPACE PROGRAM? A. 29CFR 1926.21 B. 29CFR 1910.146 C. 29CFR 1910.134(E)(3) D. 29CFR 1910.94(D) E. TWO OF THE ABOVE 58. WHICH FEDERAL REGULATION DOES NOT REQUIRE TRAINING OF EMPLOYEE REGARDING THE POTENTIAL HAZARD OF THEIR JOB AND MEANS OF ASSURING PROTECTION? A. - 29CFR 1926.21 B. 29CFR 1910.67 C. 29CFR 1910.1200 D. 29CFR 1910.94 E. TWO OF THE ABOVE 59. THE SENSE OF SMELL CAN BE RELIED ON TO ASSESS TOXICS IN CONFINED SPACES BECAUSE ALL TOXIC GASES HAVE A UNIQUE IRRITANT SMELL THAT ADEQUATELY WARNS THE ENTRANT? A. TRUE B. FALSE C. SOMETIMES D. DON'T EVEN THINK OF USING YOUR SENSES TO ACCESS A CONFINED SPACE 14-19 ------- Region 5 Health and Safety Manual R5 144Q <9/29/91) 60. WET CARDBOARD IN A CONFINED SPACE WILL? A. INCREASE OXYGEN LEVELS B. DECREASE OXYGEN LEVELS C. INCREASE HUMIDITY D. INCREASE FUNGAL SPORE PRODUCTION E. TWO OF THE ABOVE 14-20 ------- Region 5 Health and Safety Manual _ R5 1440 (9/29/91) CONFINED SPACE ENTRY T. W. KRUG, CIH 61. RESPIRATORS ARE REQUIRED FOR ALL CS (CONFINED SPACE WORK? A. TRUE B. FALSE C. DEPENDS ON THE HAZARDS D. ONLY IF DIRECTED BY YOUR SUPERVISOR 62. RESPIRATORS ALLOWED FOR ENTRY INTO AND ESCAPE FROM IDLH ATMOSPHERES ARE? A. AIRLINE B. SCBA C. GAS MASK D. AIR PURIFYING E. B AND C 63. RESPIRATORS THAT ARE NIOSH APPROVED FOR ESCAPE FROM IDLH ATMOSPHERES ARE ___ ? A. SCBA B. AIR PURIFYING MOUTH PIECE RESPIRATORS C. GAS MASK WITH CANISTER D. ALL OF THE ABOVE 64. RESPIRATORS KEPT FOR EMERGENCY ESCAPE MUST BE CHECKED? A. DAILY B . WEEKLY C. MONTHLY D. BIMONTHLY 65. THE PROTECTION FACTOR ASSIGNED TO A HALF MASK RESPIRATOR IS A. 2 B. 5 C. 10 D. 100 14-21 ------- Region 5 Health and Safety Manual ^5 1440 (9/29/91) 66. THE NUMBER TC-23C- ASSIGNED_TO A RESPIRATOR INDICATES ITS APPROVED FOR? A. IDLH ENTRY ' B. ANY Alff CONTAMINANT C. GASES OR VAPORS D. DUSTS, MISTS, FUMES 67. ALL RESPIRATORS MUST BE INSPECTED BY THE USER PRIOR TO DONNING? A. TRUE B. FALSE C. DEPENDS, IF ITS AN ESCAPE RESPIRATOR THEN NO 68. ALL RESPIRATORS MUST BE FIT TESTED PRIOR TO USE? A. TRUE B. FALSE C. I DON'T KNOW D. I DON'T CARE 69. WHICH OF THE FOLLOWING RESPIRATORS MUST THE USER BE TRAINED ON TO ASSURE PROPER USAGE? A. SCBA B. AIRLINE C. AIR PURIFYING D. ALL OF THE ABOVE 70. HOW DO YOU KNOW WHEN TO CHANGE THE FILTER ON A DUST MIST FUME TYPE RESPIRATOR? A. THE FILTER MUST BE CHANGED DAILY B. WHEN THE FILTER TURNS COLOR C. WHEN THE USER SMELLS THE CONTAMINANT INSIDE THE RESPIR- . ATOR D. WHEN BREATHING BECOMES DIFFICULT 71. WHEN DO YOU CHANGE A CHEMICAL CARTRIDGE ON A RESPIRATOR? A. WHEN THE CARTRIDGE CHANGES COLOR B. WHEN BREATHING BECOMES DIFFICULT C. WHEN YOU SMELL OR TASTE THE CONTAMINANT INSIDE D. WHEN YOUR SUPERVISOR ADVISES YOU TO CHANGE THEM 14-22 ------- Region 5 Health-and Safety Manual - R5 1440 (9/29/91) 72. WHAT IS THE BEST GLOVE FOR CHLORINATED SOLVENTS LIKE . TRICHLORETHYLENE? A. COTTON B. LEATHER C. BUTYL RUBBER D. NITRILE 73. WHAT IS REQUIRED PPE FOR ENTRY INTO IDLH ATMOSPHERE? A. SCBA RESPIRATOR B. AIRLINE RESPIRATOR C. LIFE LINE AND HARNESS D. TWO OF THE ABOVE 74. A GOOD GLOVE FOR PROTECTION AGAINST ACIDS SUCH AS 10% SULFURIC OR 10% HYDROCHLORIC IS ? A. RUBBER B. NROPHRENE C. NITRILE D. LEATHER E. A, B & C 75. WHEN WORKING WITH CAUSTICS OR ACIDS THERE MUST BE IN THE AREA FOR IMMEDIATE USE? A. AN EYE WASH AND SHOWER B. A FIRST AID KIT WITH 3% BORIC ACID SOLUTION C. AN ANSI APPROVED EYE OINTMENT D. A COPY OF THE OSHA 1910.STD 76. NON SLIP FOOTWEAR IS RECOMMENDED FOR ALL ENTRANTS IN A CONFINED SPACE. WHAT ANSI STD COVERS TESTING AND CERTIFYING FOOT PROTECTION? A. . ANSI Z1117.1 B. ANSI Z89.1 C. ANSI Z41.1 1967 D. ANSI Z87.1 77. THE ANSI STD THAT ADDRESSED CONFINED SPACES BEING HAZARDOUS UNTIL PROVEN OTHERWISE IS? A. Z49.2 B. Z117.1 C. Z89.2 1980 D. Z88.2 1980 E. B AND D 14-23 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 78. THE NIOSH DOCUMENT THAT ADDRESSES HAZARDS OF CONFINED SPACES AND CLASSIFIES THEM AS A, B OR C IS? A. 80-104 1980 B. . 80-106 ''1979 C. 90-104 1990 D. 60-210 1987 79. THE MAIN PROBLEM GAS WITH SUPPLIED AIR RESPIRATORS USING A COMPRESSOR IS? A. HYDROGEN B. HYDROGEN CYANIDE C. CARBON MONOXIDE D. CARBON DIOXIDE 80. AN AIR LINE RESPIRATOR CAN BE USED FOR PROTECTION AGAINST AIR-BORNE CARBON MONOXIDE? A. YES B. NO C. YES, IF GRADE D AIR IS ASSURED D. YES, IF AMBIENT AIR IS BELOW IDLH LEVELS FOR CO E. C AND D 81. THE PROPER TESTING SEQUENCE FOR CONFINED SPACES IS THE FOLLOWING? A. TOXICS, FLAMMABLE, OXYGEN B. FLAMMABLES, TOXICS, OXYGEN C. OXYGEN, TOXICS, FLAMMABLES D. OXYGEN, FLAMMABLES, TOXICS 82. SCBA'S WITH ALUMINUM TANKS MUST BE HYDROSTATICALLY TESTED AT WHAT INTERVAL? A. EVERY THREE YEARS B. EVERY FIVE YEARS C. EVERY YEAR D. ONCE AT THE FACTORY UNLESS DAMAGED 83. SCBA REGULATORS CAN BE INSPECTED AND REPAIRED BY THE USER TO ASSURE PROPER AIR FLOW. A. TRUE, IF THE DIAPHRAGM IS DAMAGED B. FALSE C. TRUE, IF AUTHORIZED BY YOUR SUPERVISOR D. A AND C 14-24 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 84. THE MAXIMUM AIR PRESSURE ALLOWED FOR A 2015 PSI RATED SCBA TANK IS? A. 2015 B. 2070 t- C. 2216 D. 3000 85. HOW MANY CU. FEET OF AIR IS IN AN AVERAGE SCBA TANK (30 MINUTE)? A. 40-45 B. 200 C. 100 D. 80 -•*»* 86. THE MAXIMUM WEIGHT OF AN SCBA IS? A. 25LBS B. 35LBS C. 50LBS D. 15LBS 87. THE NORMAL HUMAN USES HOW MANY CUBIC FEET OF AIR PER HOUR (AVERAGE WORK RATE)? A. 10 B. 35 C. 85 D. 125 E. 5 88. BEFORE ENTERING A CONFINED SPACE FOR WORK, WHAT IS NEEDED TO ASSURE A SAFE CONFINED SPACE ENTRY? A. HAZARD PAY B. _ A PERMIT C. TRAINING CLASS D. RESCUE EQUIPMENT AND PPE E. B, C AND D 89. IN IDLH ENTRIES, WHAT IS THE MINIMUM NUMBER OF SCBA'S REQUIRED? A. 1 B. 2 C. 3 D. 4 E. NONE 14-25 ------- Region 5 Health and Safety Manual , R5 1440 (9/29/91) 90. WHEN INITIAL TESTING SHOWS 16% OXYGEN ON YOUR MONITOR WHAT IS THE RECOMMENDED PRACTICE? A. GET OUT AND VENTILATE B. IF IN, ,GET bUT, INVESTIGATE WHY, THEN MAKE RECOMMENDATIONS C. CHECK MONITOR FOR ERROR THEN RECHECK D. GET OUT AND CALL THE FIRE DEPARTMENT E. A AND C 91. INERTING A SPACE WITH CO2 IS A GOOD PRACTICE? A. WHEN HOT WORK IS NEEDED B. AS LONG AS THE OXYGEN LEVEL IS KEPT BELOW 19.5% C. AS LONG AS THE OXYGEN LEVEL IS KEPT BELOW 8% D. PROVIDING EMPLOYEES IN THE SPACE WEAR SCBA'S E. A, C AND D 92. THE FOLLOWING CAN BE USED FOR INERTING SUBSTANCES. A. CO B. STEAM C. CO, 2 E. ALL BUT ONE OF THE ABOVE D. N2 93. LIGHTING IN A CONFINED SPACE CONTAINING FLAMMABLES NEED TO CONFORM TO? A. OSHA APPROVAL STATUS B. CLASS II, DIVISION I, GROUP C ATMOSPHERE C. CLASS I, DIVISION I, GROUP D ATMOSPHERE D. ILLUMINATION ANSI PAMPHLET 205-10 94. THE AMOUNT OF OXYGEN LEFT AFTER AN EXPLOSION OR FIRE IS APPROXIMATELY? A. " 8% B. 16% C. 19.5% D. 21% 95. TP=SP+VP IS A TOXIC METABOLIC FORMULA. A. TRUE B. FALSE C. TRUE IF TOXIC PRODUCT IS GREATER THAN 1 D. FALSE, ITS A BREAK HORSEPOWER FORMULA 14-26 I 4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 96. IN THE VENTILATION FORMULA Q=VA, THE Q STANDS FOR ? A. QUOTANT B. QUIET AIR - C. CUBIC FEET PER MINUTE D. CUBIC FEET 97. VELOCITY PRESSURE IS ALWAYS NEGATIVE. A. TRUE B. FALSE C. I DON'T KNOW D, I DON'T CARE 98. ONE PERCENT BY VOLUME OF ANY GAS IS EQUAL TO HOW MANY PARTS PER MILLION? A. 10 PPM B. 100 PPM C. 1,000 PPM D. 10,000 PPM 99. AIR CONCENTRATION CAN BE EXPRESSED IN PARTS PER MILLION OR A. FT/MIN B, MG/M3 C. CUBIC FEET PER MIN. CFM D. B OR E E. MPPCF 100. THE ANSI STD FOR REQUIREMENTS FOR WORKING IN CONFINED SPACES IS ? A. ANSI Z117.7 B. ANSI Z80-106 C. 1910.134 D. ' Z117.1 14-27 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) APPENDIX C 14-28 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) CONFINED SPACE ENTRY T. W. KRUQ, CIH <• 1. NORMAL ATMOSPHERIC AIR CONTAINS WHAT PERCENTAGE OF OXYGEN? 2. 3. 4. A. 21.9% B. 22.0% C. 19.5% D. 20.9% OXYGEN'S CHEMICAL SYMBOL IS: A. OX B. 02 C. 0 D. 0^ — OXYGEN AND NITROGEN MAKE UP THE HIGHEST PERCENT OF OUR ATMOSPHERE. WHAT IS THE NEXT LARGEST PERCENT MEMBER? A. ARGON B. CO2 C. HYDROGEN D. CO HOW MANY PARTS PER MILLION IS THE THIRD A. 1,000 B. 400 C. 9,000 D. 10,000 HIGHEST % ELEMENT? 5. A FIKE CAN SUSTAIN COMBUSTION AT 12% OXYGEN? A. YES B. - NO C. NOT VERY LIKELY D. YES, VIOLENTLY 6. THE MINIMUM % OF OXYGEN NEEDED TO SUSTAIN LIFE AT REST IS: A. 8% B, 12% C. 16% D. 19.5% 14-29 ------- Region 5 Health and Safety Manual . R5 144Q ,9/29m) 7. CANDLE WILL GO OUT AT BELOW WHAT % 02? A. 12% B. 19.5% C. 21% « D. 16% 8. GASES THAT ARE CONSIDERED SIMPLE ASPHYXIANT ARE? A. H- B. CO C. CO, D. A AND C 9. WE EXHALE % OF OXYGEN? A. 16 B. 19.5 C. 21 D. <5 10. WE EXHALE PARTS PER KILLION OF CARBON DIOXIDE? A. 20,000 B. 50,000 C. 400 D. 1000 11. WHAT PERCENTAGE OF NORMAL ATMOSPHERIC NITROGEN WODLD BE LEFT AFTER AN INFLUX OF 10% ARGON? A. 10 B. 68 C. 78 D. 70 12. AFTER A PIRE, WHAT TYPE OF TOXIC GASES ARE LEFT? A. CO B, CO- C. CH4 D. O2 13. WHICH OF THE FOLLOWING COULD CAUSE AN OXYGEN DEFICIENT ATMOSPHERE? A. INCREASE IN CO2 B. INCREASE IN CH4 C. DRYING OF PAINTS D. ALL OF THE ABOVE 14-30 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91; 14. WHICH WOULD NOT CAUSE AN OXYGEN DEFICIENT ATMOSPHERE? A. FIRE B. LEAKING OXYGEN CYLINDER C. CORING*OF CEMENT D. BACTERIAL ACTION OF FERMENTATION 15. WHAT PERCENT OF ATMOSPHERIC OXYGEN IS THERE AT 10,000 FEET? A. 19.5% B. 16,0' C. 20,9 D. 12.0 16. WHICH. OF THE FOLLOWING IS CONSIDERED A CHEMICAL ASPHYXIANT? A. HCN B.. CO2 C. CO D. A AND C 17. GRADE D BREATHING AIR IS COMPOSED OF WHAT RANGE OF OXYGEN PERCENT? A. 20-21 B. 19.5-22.5 C. 19.5-23.5 D. 16-21 18. IN FLAMMABLE SPRAY PAINTING OPERATIONS, TrtJC UAX^rtfl CONTENT IS USUALLY? A. 20.9% B. 16.0% C. 19.5% D. c 25% 19. AN AIR LINE RESPIRATOR SHOULD BE USED FOR OXYGEN DEFICIENT ATMOSPHERES. A. YES B. NO C. DON'T KNOW D. ONLY IF YOU HAVE AN ESCAPE RESPIRATOR WITH YOU 20. ACGIH OXYGEN DEFICIENT ATMOSPHERE IS CONSIDERED? A. 16% B. 18% C. 19.5% D. 21% .14-31 ------- Region 5 Health and Safety Manual RS 1440 (9/29/9l) CON7HTED SPACE EHTRY T. W* KRUQ, CZE 21. A FIRE OR EXPLOSION CAN EXIST BELOW THE LEL? «• A. HO B. YES C. YES, ONLY IF ABOVE 19* OXYGEN D. YES, ONLY IF THE RATE OF COMBUSTION EQUALS THE FLASH POINT 22. THE MINIMUM TEMPERATURE AT WHICH A FIRE CAN EXIST ^LS CALLED? A. SPONTANEOUS IGNITION B. HEAT OR FUSION C. FLASH POINT D. A AND C 23. MOST" FLAMMABLE GASES AND VAPORS ARE AT THEIR LEL WHEN TEE PERCENT BY VOL IN AIR EQUALS ? A. 1-5* B. 40-50% C. '.01% OF THE UEL D. THE VAPOR PRESSURE 24. THE THREE COMPONENTS NECESSARY TO HAVE A FIRE ARE? A. 8%0- - FUEL - SPARK B. 19..5%O2 - TEMP ABOVE 100"F - HEAT C. AIR - FUEL - HEAT D. IGNITION SOURCE - OXYGEN - 10% LEL 25, HOW MANY PARTS PER MILLION IS 10% BY VOLUME? A. 1000 B. ' 10/000 C. 100,000 D. 1,000,000 26. IF THE LEL OF A FLAMMABLE VAPOR IS 1% BY VOL, HOW MANY PARTS PER MILLION IS 1% OF THE LEL? A. 10 PPM B. 100 PPM C. 1,000 PPM D. 10,000 PPM 14-32 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 27. ACCORDING TO THE PROPOSED 1910.146 CONFINED SPACE STANDARD, WHAT IS THE UPPER LIMIT OF PERCENT LET. OF FLAMMABLE GAS OR VAPOR ALLOWED? A. 50% B. 1% C. 10% D. 20% 28. WHICH OF THE FOLLOWING IS A FLAMMABLE GAS? A. C02 C. CCL4 B. C. D. 29. WHICH OF THE FOLLOWING IS NOT A FLAMMABLE GAS? A. DIESEL FUEL B. GASOLINE C. CARBON MONOXIDE D. A AND B 30. A COMBUSTIBLE GAS METER READS IN A. % LEL B. % UEL C. % VOLUME D. % OXYGEN 31. MOST COMBUSTIBLE GAS METERS MEASURE ONLY PURE GASES? A- TRUE B. FALSE 32. THE PRINCIPLE OF OPERATION OF THE COMBUSTIBLE GAS METER IS? A. ELECTRIC ARC B. OXIDATION /REDUCTION C. ELECTRO-OXIDATION D. WHEAT STONE BRIDGE 33. IF THE LEL OF A CERTAIN GAS IS 5% BY VOLUME AND THE UEL IS 15% BY VOLUME, THEORETICALLY, WHAT READING SHOULD YOU GET ON A CGM WHEN YOU USE A 2% VOLUME MIXTURE WITH A BALANCE OF NITROGEN? A. 10,000 PPM B. 40% LEL 14_ C. ZERO JJ D. 80% OF FLASH POINT ------- Region 5 Health and Safety Manual R5 144Q <9/29/91) 34. THE FRECEED±NG. QUESTION USIHG 2% VOLUME MIXTURE WITH A BALANCE OF AIR? A. 10,000 PPM B. 40* LEL C •ZERO D! 80% OF FLASH POINT 35. COMBUSTIBLE GAS METERS CAN MEASURE ALL TYPES OF GAS? A. TRUE B. FALSE 36. COMBUSTIBLE GAS MhTERS WILL INDICATE THE LOWER EXPLOSIVE LIMIT FOR EXPLOSIVE DUSTS? A, TRUE B. FALSE 37. THE PERCENT OF OXYGEN WILL NOT AFFECT THE OPERATION OF CGM. A, TRUE B. FALSE 38. AN ORDINARY CLEAN RUBBER HOSE CAN BE USED TO EXTEND THE SAMPLING DISTANCE WITH A CGM? A. TRUE B, FALSE 39. THE ACCURACY OF A CGM CAN BE 50% INACCURATE? A. TRUE B. FALSE 40. PRE-CALIBRATION ISN'T NECESSARY FOR A CGM BECAUSE IT'S DONE AT THE FACTORY? A. TRUE B. FALSE 14-34 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) CONFUTED SPACE ENTRY T. W. KRUG, CZE 41. CARBON MONOXIDE (CO) IS A TOXIC GAS THAT CAN KILL A HUMAN IK LESS THAN ONE HALF HOUR AT HOW MANY PART PER KILLION? A. 400 B. 35 C. 1000 D. 2000 42. HYDROGEN SULFIDE'S (H-S) IDLH (IMMEDIATELY DANGEROUS TO LIFE OR HEALTH) AIR LEVEL IS USUALLY CONSIDERED TO BE ? A. 100 PPM B. 20 PPM C. 400 PPM D. 1000 PPM 43. CARBON DIOXIDE IS FOUND AS A BY PRODUCT OF? A. FIRE B. CEMENTING C. HUMANS D. TWO OF ABOVE 44. CARBON DIOXIDE IS EXHALED AT WHAT PERCENT BY VOLUME? A. 3-5% B. .04% C. 16% D. 12% 45. METHANE IS A TOXIC GAS TO HUMANS? A.. TRUE B. FALSE 46. METHANE SMELLS LIKE A. NATURAL GAS B. ROTTEN EGGS C. SWEET VIOLETS D. NO SMELL AT ALL 14-35 ------- Region 5 Health and Safety Manual - R5 1440 (9/29/91) 47. OXYGEN DEFICIENCY CAN OCCUR FROM THE FOLLOWING? A. INFLUX OF SIMPLE ASPHYXIANT GASES IE., CO2, N2, ARGON, CH. "•• B. ROTTING OR DECOMPOSITION OF ORGANIC MATERIAL C. THE RUSTING OF IRON OR DRYING OF PAINTS D. THE CURING OF CEMENT E. ALL OF THE ABOVE 48. HALO AROUND LIGHTS AND A BROWN COPPER TINT TO SILVER COINS IS AN INDICATION OF WHAT TOXIC GAS? A. CHLORINE B. BROMINE C. HYDROGEN SULFIDE D. SULFUR DIOXIDE 49. BLUING OF THE LIPS AND FINGERNAIL BEDS IS INDICATIVE OF WHAT TYPE EXPOSURE? A. CARBON MONOXIDE B. HYDROGEN SULFIDE C. HYPOXIA D. FROSTBITE E. TWO OF THE ABOVE 50. CARBON MONOXIDE POISONING SYMPTOMS ARE? A. HALOS AROUND LIGHTS YELLOW COPPER TINT TO SILVER COINS B. REDDENING OF THE EYES AND DILATION OF THE PUPILS C. CHERRY RED LIPS AND FINGERNAIL BEDS D. TWO OF THE ABOVE 51. CARBON MONOXIDE IS LIGHTER THAN AIR? A. ' TRUE B. FALSE C. SAME 52. METHANE IS HEAVIER THAN AIR? A. TRUE B. FALSE C. DEPENDS ON AIR DENSITY 53. WHICH OF THE FOLLOWING ARE CHEMICAL ASPHYXIANTS? A. CARBON MONOXIDE B. HYDROGEN CYANIDE C. HYDROGEN SULFIDE D. ALL OF THE ABOVE 14-36 ------- Region 5 Health and Safety Manual . R5 144Q (9/29/91) 54. DETECTOR TUBE SAMPLING HAS WHAT PERCENT ERROR? A. 1-2% B. 5-10% C. 25-35% D. OVER 50% 55. PRESENTLY THE GUIDELINES TO FOLLOW WHEN ASSESSING TOXICS IN CONFINED SPACES DEPENDS ON? A. THE MATERIAL STORED PREVIOUSLY AND PRESENTLY B. THE SPECIFIC GRAVITY OF THE GAS OR VAPOR C. THE IDLH LEVELS AND PEL OR TLV LEVELS D. ALL OF THE ABOVE E. NONE OF THE ABOVE 56. AFTER THE INITIAL ASSESSMENT FOR TOXICS THE AIR CONTAMINANT LEVELS MUST BE DOCUMENTED AND FURTHER TESTS NEED NOT BE DONE UNTIL THE ENTRY PERMIT IS REVOKED? A. TRUE B. FALSE 57. WHICH -CURRENT FEDERAL STANDARD STATES THE EMPLOYEES MUST HAVE A WRITTEN CONFINED SPACE PROGRAM? A. 29CFR 1926.21 B. 29CFR 1910.146 C. 29CFR 1910.134(E)(3) D. 29CFR 1910.94(D) E. TWO OF THE ABOVE 58. WHICH FEDERAL REGULATION DOES NOT REQUIRE TRAINING OF EMPLOYEE REGARDING THE POTENTIAL HAZARD OF THEIR JOB AND MEANS OF ASSURING PROTECTION? A. 29CFR 1926.21 B. 29CFR 1910.67 C. 29CFR 1910.1200 D. 29CFR 1910.94 E. TWO OF THE ABOVE 59. THE SENSE OF SMELL CAN BE RELIED ON TO ASSESS TOXICS IN CONFINED SPACES BECAUSE ALL TOXIC GASES HAVE A UNIQUE IRRITANT SMELL THAT ADEQUATELY WARNS THE ENTRANT? A. TRUE B. FALSE C. SOMETIMES ... -_ D. DON'T EVEN THINK OF USING YOUR SENSES TO ACCESS A CONFINED SPACE ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 60. WET CARDBOARD IN A CONFINED SPACE WILi? A. INCREASE OXYGEN LEVELS B» DECREASE OXYGEN LEVELS C. INCREASE HUMIDITY D. INCREASE FUNGAL SPORE PRODUCTION E. TWO OF THE ABOVE . 14-38 ------- Region 5 Health and Safety Manual R5 1M(J (9/29/gl) COKPIXSD 8P*CK KNTRT T. W. KRUG, CIS. 1*. 61. RESPIRATORS ARE REQUIRED FOR ALL CS (CONFINED SPACE WORK? A. TRUE B. FALSE C. DEPENDS ON THE HAZARDS D. ONLY IF DIRECTED BY YOUR SUPERVISOR 62. RESPIRATORS ALLOWED FOR ENTRY INTO AND ESCAPE FROM IDLH ATMOSPHERES ARE? A. ' AIRLINE B. SCBA C. GAS MASK D. AIR PURIFYING E. B AND C 63. RESPIRATORS THAT ARE NIOSH APPROVED FOR ESCAPE FROM TDT.H ATMOSPHERES ARE ? A. SCBA B. AIR PURIFYING MOUTH PIECE RESPIRATORS C. GAS MASK WITH CANISTER D. ALL OF THE ABOVE 64. RESPIRATORS KEPT FOR EMERGENCY ESCAPE MUST BE CHECKED? A. DAILY B. WEEKLY C. MONTHLY D. BIMONTHLY 65. THE" PROTECTION FACTOR ASSIGNED TO A HALF MASK RESPIRATOR IS A. 2 B, 5 C. 10 D. 100 .14-39 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 66. THE NUMBER TC-23C- ASSIGNED TO A RESPIRATOR INDICATES ITS APPROVED FOR? f. A. IDLH ENTRY B. ANY AIR CONTAMINANT C. GASES OR VAPORS D. DUSTS/ MISTS, FUMES 67. ALL RESPIRATORS MOST BE INSPECTED BY THE USER PRIOR TO DONNING? A. TRUE B. FALSE C. DEPENDS, IF ITS AN ESCAPE RESPIRATOR THEN NO 68. ALL RESPIRATORS MUST BE FIT TESTED PRIOR TO USE? A. TRUE B. FALSE C. I DON'T KNOW D. I DON'T CARE 69. WHICH OF THE FOLLOWING RESPIRATORS MUST THE USER BE TRAINED ON TO ASSURE PROPER USAGE? A. SCBA B. AIRLINE C. AIR PURIFYING D. ALL OF THE ABOVE 70. HOW DO YOU KNOW WHEN TO CHANGE THE FILTER ON A DUST MIST FUME TYPE RESPIRATOR? A. THE FILTER MUST BE CHANGED DAILY B. WHEN THE FILTER TURNS COLOR C. - WHEN THE USER SMELLS THE CONTAMINANT INSIDE THE RESPIR- ATOR D. WHEN BREATHING BECOMES DIFFICULT 71. WHEN DO YOU CHANGE A CHEMICAL CARTRIDGE ON A RESPIRATOR? A. WHEN THE CARTRIDGE CHANGES COLOR B. WHEN BREATHING BECOMES DIFFICULT C. WHEN YOU SMELL OR TASTE THE CONTAMINANT INSIDE D. WHEN YOUR SUPERVISOR ADVISES YOU TO CHANGE THEM 14-40 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 72. WHAT IS THE BEST GLOVE FOR CHLORINATED SOLVENTS LIKE TRICHLORETHYLENE? A. COTTON f, B. LEATHER C. BUTYL RUBBER D. NITRILE 73. WHAT IS REQUIRED PPE FOR ENTRY INTO IDLH ATMOSPHERE? A. SCBA RESPIRATOR B. AIRLINE RESPIRATOR C. LIFE LINE AND HARNESS D. TWO OF THE ABOVE 74. A GOOD GLOVE FOR PROTECTION AGAINST ACIDS SUCH AS 10% SULFURIC OR 10% HYDROCHLORIC IS ? A. RUBBER B. NROPHRENE C. NITRILE D. LEATHER E. A, B & C 75. WHEN WORKING WITH CAUSTICS OR ACIDS THERE MUST BE IN THE AREA FOR IMMEDIATE USE? A. AN EYE WASH AND SHOWER B. A FIRST AID KIT WITH 3% BORIC ACID SOLUTION C. AN ANSI APPROVED EYE OINTMENT D. A COPY OF THE OSHA 1910.STD 76. WON SLIP FOOTWEAR IS RECOMMENDED FOR ALL ENTRANTS IN A CONFINED SPACE. WHAT ANSI STD COVERS TESTING AND CERTIFYING FOOT PROTECTION? A. " ANSI 21117.1 B. ANSI 289.1 C. ANSI Z41.1 1967 D. ANSI 287.1 77. THE ANSI STD THAT ADDRESSED CONFINED SPACES BEING HAZARDOUS UNTIL PROVEN OTHERWISE IS? A. Z49.2 B. Z117.1 C. Z89.2 1980 D. Z88.2 1980 E. B AND D 14-41 ------- Region 5 Health and Safety Manual " R5 ^440 (g/29/91) 78. THE NIOSH DOCt3KENT THAT ADDRESSES HAZARDS OF CONFINED SPACES AND CLASSIFIES THEM AS A, B OR C IS? A. 80-104 1980 B.. 80-106 1979 C. 90-104 1990 D. 60-210 1987 79. THE MAIN PROBLEM GAS WITH SUPPLIED AIR RESPIRATORS USING A COMPRESSOR IS? A. HYDROGEN B. HYDROGEN CYANIDE C. CARBON MONOXIDE D. CARBON DIOXIDE 80. AN AIR LINE RESPIRATOR CAN BE USED FOR PROTECTION AGAINST AIR-BORNE CARBON MONOXIDE? A. YES B. NO C. YES, IF GRADE D AIR IS ASSURED D. YES, IF 'AMBIENT AIR IS BELOW IDLH LEVELS FOR CO E. C AND D 81. THE PROPER TESTING SEQUENCE FOR CONFINED SPACES IS THE FOLLOWING? A, 'TOXICS, FLAMMABLE, OXYGEN B. FLAMMABLES, TOXICS, OXYGEN C. OXYGEN, TOXICS, FLAMMABLES D. OXYGEN, FLAMMABLES, TOXICS 82. SCBA'S WITS ALUMINUM TANKS MUST BE HYDROSTATICALLY TESTED AT WHAT INTERVAL? A. EVERY THREE YEARS B, EVERY FIVE YEARS C, EVERY YEAR D. ONCE AT THE FACTORY UNLESS DAMAGED 83. SCBA REGULATORS CAN BE INSPECTED AND REPAIRED BY THE USER TO ASSURE PROPER AIR FLOW. A. '. TRUE, IF THE DIAPHRAGM IS DAMAGED B. FALSE C. TRUE, IF AUTHORIZED BY YOUR SUPERVISOR D. A AND C 14-42 ------- Region 5 Health and Safety Manual - R5 1440 (g/29/91) 84. THE MAXIMUM AIR PRESSURE ALLOWED FOR A 2015 PSI RATED SCBA TANK IS? A. 2015 B. 2070 C. 2216 D. 3000 85. HOW MANY CU. FEET OF AIR IS IN AN AVERAGE SCBA TANK (30 MINUTE)? A. 40-45 B. 200 C. 100 D. 80 86. THE MAXIMUM WEIGHT OF AN SCBA IS? A. 25LBS B. 35LBS C. 50LBS D. 15LBS 87. THE NORMAL HUMAN USES HOW MANY CUBIC FEET OF AIR PER HOUR (AVERAGE WORK RATE)? A. 10 B. 35 C. 85 D. 125 E. 5 88. BEFORE ENTERING A CONFINED SPACE FOR WORK, WHAT IS NEEDED TO ASSURE A SAFE CONFINED SPACE ENTRY? A. HAZARD PAY B. - A PERMIT C. TRAINING CIASS D. RESCUE EQUIPMENT AND PPE E. B, C AND D 89. IN IDLE ENTRIES, WHAT IS THE MINIMUM NUMBER OF SCBA'S REQUIRED? A. 1 B. 2 C. 3 D. 4 E. HONE 14-43 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 90. WHEN INITIAL TESTING SHOWS 16% OXYGEN ON YOUR MONITOR WHAT IS THE RECOMMENDED PRACTICE? A. GET OUT AND VENTILATE B. 'IF IN, GET OUT, INVESTIGATE WHY, THEN MAKE RECOMMENDATIONS C. CHECK MONITOR FOR ERROR THEN RECHECK D. GET OUT AND CALL THE FIRE DEPARTMENT E. A AND C 91. INERTING A SPACE WITH COj IS A GOOD PRACTICE? A. .WHEN HOT WORK IS NEEDED B. AS LONG AS THE OXYGEN LEVEL IS KEPT BELOW 19.5% C". AS LONG AS THE OXYGEN LEVEL IS KEPT BELOW 8% D. PROVIDING EMPLOYEES IN THE SPACE WEAR SCBA'S E. A, C AND D 92. THE FOLLOWING CAN BE USED FOR INERTING SUBSTANCES. A. CO B. STEAM C. CO- D. N2 E. ALL BUT ONE OF THE ABOVE 93. LIGHTING IN A CONFINED SPACE CONTAINING FLAMMABLES NEED TO CONFORM TO? A« OSHA APPROVAL STATUS B. CLASS II, DIVISION I, GROUP C ATMOSPHERE C. CLASS I, DIVISION I, GROUP D ATMOSPHERE D, ILLUMINATION ANSI PAMPHLET 205-10 94. THE AMOUNT OF OXYGEN LEFT AFTER AN EXPLOSION OR FIRE IS APPROXIMATELY? A. 8% B. 16% C. 19.5% D. 21% 95. TP=SIN-VP IS A TOXIC METABOLIC FORMULA. A. TRUE B. FALSE C. TRUE IF TOXIC PRODUCT IS GRFATER THAN 1 D. FALSE, ITS A BREAK HORSEPOWER FORMULA 14-44 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 15 - HAZARDOUS WASTE SITES 15.1 GENERAL REQUIREMENTS i> Primary guidance for personnel working at all Hazardous Waste Sites and incidents is provided in 29 CFR 1910.120, EPA 540/G-89/004 OSWER Directive 9355.3-01 dated October 1988, EPA Order 1440.2, and numerous additional EPA regulations and guidances. All Hazardous Waste Sites (including uncontrolled Superfund/RCRA Waste Sites, and permitted Waste Sites such as TSDs and all others) are required to have a written health and safety program for all personnel involved in hazardous waste operations. This program must be designed to identify, evaluate, and control safety and health hazards, and provide for emergency response for hazardous waste operations. This safety and health program must incorporate the following: an organizational structure, a comprehensive workplan, a site- specific health and safety plan, a health and safety program, a medical surveillance or monitoring program, standard operating procedures for health and safety, and any necessary interface between the general program and site-specific activities. The previous paragraph provides an overall summary of Hazardous Waste Safety Requirements; more specific guidance can be found in 29 CFR 1910.120 and related EPA regulations previously referenced. Furthermore, it should be noted that Superfund site personnel are required to take the 40 Hour Superfund Field Safety Training Course and a yearly 8 Hour Refresher Course; and RCRA personnel must take the 24 Hour Field Safety Training Course and a yearly 8 Hour Refresher Course. All field certification by a supervisor both initially and yearly is required for all Superfund and RCRA Waste Site personnel (training requirements are covered in more detail in Chapter 5 of this manual or contact the Health and Safety Manager for further details.) Additionally, baseline and yearly (every 12 months) medical monitoring physical exams are required for all Superfund and RCRA waste site personnel in addition to quantitative and qualitative respirator fit testing (for further information, see Chapter 10 of this manual on Medical Monitoring and Chapter 13 on Respirators.) All of the referenced training and medical monitoring programs are administered by the Regional Health and Safety Manager. 15-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 15.2 SAFETY PLANS In addition to site Health and Safety Programs, specific site safety plans are required at hazardous waste sites where regional personnel are present. The principal elements of a site safety plan are: «» 1. The name of a Site Health and Safety Officer and the names of key personnel and alternates responsible for site safety and health 2. A health and safety risk analysis for existing site conditions, and for each site task and operation 3. Employee training assignments 4. A description of personal protective equipment to be used by employees for each of the site tasks and operations being conducted 5. Medical surveillance requirements 6. A description of the frequency and types of air monitoring, personnel monitoring, and environmental sampling techniques and instrumentation to be used 7. Site control measures 8. Decontamination procedures 9. Standard operating procedures for the site 10. A contingency plan that meets the requirements of 29 CFR 1910.120(1)(1) and (1)(2) 11. Entry procedures for confined spaces. For more specific information on site safety plans, consult 29 CFR 1910.120 or previously referenced EPA regulations and guidelines or contact the Regional Health and Safety Manager or Division or Branch Safety Officer. 15-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 16 - LABORATORY SAFETY 16.1 GENERAL- LABORATORY SAFETY RULES All laboratories and analytical procedures have certain dangers in common. Almost all analytical procedures use chemicals that are considered toxic or hazardous; examples include acids, bases, and organic solvents. The samples for analysis often contain unknown biological hazards or hazardous and toxic chemicals. For these reasons, certain safety precautions are necessary throughout all laboratories and whenever handling an unknown sample. Each laboratory and test procedure will have safety rules specified in the Laboratory Safety manual or Standard Operating Procedure for the test. These manuals and procedures are in addition and add specifics to the general lab rules listed in this chapter. There are certain safety rules that will apply in all laboratories in Region 5. These basic rules are listed below: 1. All exits and passageways must be unobstructed and allow free exit. 2. Eating, drinking or smoking in the laboratory is prohibited. 3. Appropriate personal protective equipment must be worn for each procedure. This includes lab coats, gloves, safety glasses, goggles, and occasionally respirators. 4. Pipetting by mouth is prohibited. 5. All safety signs should be observed and obeyed. 6. All toxic waste must be properly disposed according to RCRA regulations. 7. Flammable, toxic or radioactive material must be stored in approved containers. 8. All containers of chemicals and samples shall be labeled clearly and correctly. 9. All gas cylinders must be firmly secured to prevent falling. 10. All electrical equipment should be properly grounded and electrical cords inspected periodically to ensure that they are in good working condition. ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 11. Floors and surface working areas are to be kept clean, dry and free from corrosive chemicals. Spills must be cleaned up immediately. 12. Initiation of a laboratory analysis or experiment, not fully described in Standard Methods, AQC Manual or other procedural source^must be preceded by a survey of existing literature. The toxicity and other hazards connected with the reactants and products should be investigated thoroughly before starting any laboratory reaction. 16.2 HAZARD COMMUNICATION AND IDENTIFICATION All EPA Region 5 laboratories will comply with the OSHA Hazard Communication Standard 29 CFR 1910.1200. Compliance with this standard includes training of employees, proper labeling of chemicals and availability of Material Safety Data Sheets (MSDS) to all employees. It is important that any hazards are identified and communicated to any and all personnel who might encounter them in the laboratory. This would include all personnel who work in the laboratory, all maintenance personnel, and any visitors. Most hazards are identified through the use of signs. All areas with radiation, PCBs greater than 50 ppm, biological hazards, etc. should be posted with the appropriate signs to alert personnel. The laboratory area should be posted as a nonsmoking, no eating or drinking area. Proper signs are the first step in hazard communication. All labels on incoming containers are not to be removed or defaced. The labels contain important information on the hazards of the substance and identify the substance in the container. Material Data Safety Sheets (MSDS) for any chemicals used by the laboratory must be accessible to all personnel. The MSDS contains valuable information on toxicity, first aid, fire prevention etc. The safety training provided to all employees is an important part of the hazard communication process. Safety training for laboratory employees is detailed in Chapter 5 on Safety Training. Maintenance personnel must be trained to look for and spot hazards in the laboratory or be accompanied by a laboratory representative. The Chemical Hygiene Plan, safety manual, standard operating procedure, and toxic substance safety plan are all used in planning a safe operation. Always have safety documents available to the employees. 16-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 16.3 CONTINGENCY PLANS Contingency plans are used in cases of accidents or emergency. A spill contingency plan is necessary whenever toxic or hazardous substances are on site. Personnel must be trained in spill cleanup procedures. Depending on the size of the laboratory and the operations performed in the laboratory, a special team may be needed for emergencies. At smaller installations, the local fire department or emergency response team can be relied on for any emergencies. Emergency response teams may require training in respiratory protection, first aid, and spill cleanup. The duties of the team should be clearly delineated. Evacuation plans should be distributed, posted and updated yearly. 16.4 VENTILATION REQUIREMENTS Proper ventilation must be provided for the analytical process used. Whenever hazardous or toxic substances will be used, proper ventilation must be provided. In most cases, this will be primary containment equipment such as a laboratory fume hood. Fume hoods must be tested at least annually to assure proper flow rates and containment. Maintenance must be provided on a regular basis to assure proper functioning. A mechanical exhaust ventilation system must be provided for controlling laboratory room air movement. The movement of air must be from areas of lower contamination potential to areas of higher contamination potential (i.e. from entry corridors to the laboratory). The exhaust air from laboratory areas must be discharged outdoors in a way that entry into a buildings air supply is minimized. Exhaust air from laboratory areas which is not derived from primary containment equipment can be discharged to the outdoors without being treated. The exhaust air from glove boxes must be treated by filtration, reaction, absorption, adsorption, electrostatic precipitation or incineration, as appropriate, depending on the nature of the compound. The need for, and type of, treatment for other primary containment equipment, including laboratory fume hoods and biological safety cabinets, must be determined by the OHSD. All exhaust air from primary containment equipment must be discharged by roof mounted blowers to the outdoors so that such air is dispersed clear of occupied buildings and air intakes. 16-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Other facility safety equipment must include a handwashing facility, eye wash facility and shower facility. This equipment is necessary whenever hazardous or toxic materials (including unknown samples) may be used in the analysis. 16.5 STORAGE REQUIREMENTS Proper storage techniques must be followed and are detailed in the following paragraphs. 16.5.1 Storage of Compressed Gas Cylinders Only the cylinders required for immediate use are to remain in the laboratory work area. Separate storage areas should be provided for gas cylinders. Empty and full cylinders should not be stored together. Oxygen cylinders must not be stored near flammable gas cylinders. Cylinders of compressed gases must be stored valve end up securely fastened to a wall or otherwise immovable storage to prevent the cylinder from falling. At all times, whether in use or storage, cylinders will be securely fastened (strapped or chained) to prevent falls. Cylinders should always be kept away from sources of heat. 16.5.2 Storage of Chemicals When dealing with any chemical or waste chemicals, whether in the laboratory, in the stockroom, or in bulk storage, incompatible chemicals must be stored separately. Storage control will minimize the consequences of accidental mixing by spillage, breakage, or fire. In general, four major areas are needed: flammable solvents, corrosive liquids, strong oxidizers, and main bulk of chemicals. Other groupings that might be needed would include radioactive materials, biological hazards, highly toxic materials and compressed gases . In the main laboratory work areas, only a working amount of the chemical should be stored. Separate storage areas (stockrooms) should be provided for the main bulk of chemicals. In the laboratory, incompatible chemicals should be stored in separate safety storage cabinets, or be divided by a wall or enclosed by a tray to prevent accidental mixture. These should always be properly labeled. The main storage areas should be divided to accommodate incompatible chemicals. Depending on the amount of chemicals in storage, separate approved safety storage cabinets can be used or separate rooms can be provided. 16-4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) No more than five one-liter containers of Class I and II material should be stored in glass in the open laboratory areas. Open areas include open reagent shelves and bench tops. All glass containers must be inside of a protective outer sheath or be made of the unbreakable glass. Separate* areas for waste collection should be provided and properly labeled. Proper dikes and separation of incompatible waste must be considered. 16-5 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 16-6 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 17 - ENVIRONMENTAL COMPLIANCE Executive Order 12088, signed by President Jimmy Carter in 1978, requires Federal Agencies to comply with all requirements of Federal, State, and local environmental regulations. EPA Region 5 is subject to a variety of regulations concerning air, water, hazardous and nonhazardous waste, toxic substance control, emergency planning, and community right-to-know. Region 5 is committed to complying with all applicable regulations and serving as a model to other regions in the areas of environmental health and safety. The body of applicable regulations is quite voluminous. Not only does the Federal government promote regulations pursuant to Federal statutes, but it also allows and encourages State and local agencies to adopt additional regulations which may often be more stringent. State and local agencies have responded to this encouragement by promulgating a series of environmental laws and regulations that must be complied with in addition to the Federal regulations. This chapter is intended to orient Regional employees to the existence of environmental regulations that may apply to their work activities. Each Division is required to establish procedures to comply with regulations that impact their operations. If compliance assistance is required, the Division is encouraged to contact the appropriate authorities. 17.1 RESPONSIBILITIES All EPA employees, contractors, and their representatives are required to act in an environmentally responsible manner to protect themselves, the public, and the environment from harm. 17.2 AIR The Clean Air Act (CAA) , as amended, is a Federal statute mandating the prevention and control of air pollution from both stationary and mobile sources. The CAA specifies that states must enforce pollution abatement requirements for existing and new sources. State and local agencies have the option of developing more stringent standards than those set by the Federal government. Regulated entities must comply 17-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) with the most stringent emission standards, whether the standards are Federal, State or local. National Emission Standards for Hazardous Air Pollutants are found in 40 CFR, Part 61. Employees must never "dispose" of chemicals by allowing them to evaporate* This would be a violation of Resource Conservation and Recovery Act regulations as well as a poor work practice. Bottles of reagents and solvents should be kept closed when not in use. In the case of solvents with high volatility, a great deal of solvent may enter the room atmosphere potentially exposing employees to harmful levels of the solvent and also allowing the release of unnecessary guantities of a particular chemical. Substances whose vapors have a potential for toxicity, corrosivity, reactivity or other hazards must be used with caution and be properly stored. 17.3 DRINKING WATER EPA policies require that EPA facilities monitor drinking water for lead and take appropriate action if lead levels reach or exceed the action level. Region 5 complies with this policy through the monitoring of drinking fountains and sink faucets used as sources of drinking water. 17.4 WATER POLLUTION U.S. EPA Regulations under the Clean Water Act (CWA), as amended, set forth limits for the discharge of pollutants to waterways. States and localities typically promulgate additional regulations to be complied with in addition to the Clean Water Act. Employees must never dispose of chemicals via disposal to drain without receiving authorization from a supervisor who is familiar with State and local requirements. 17.5 NONHAZARDOUS SOLID WASTE Subtitle D of the Resource Conservation and Recovery Act (RCRA) established Federal standards for managing nonhazardous solid wastes. Section 6001 of RCRA requires Federal Agencies to comply with the guidelines set forth in the Act. The guidelines apply to all nonhazardous solid waste generated by Federal Agencies, regardless of whether it is processed or disposed of on Federal property. Nonhazardous solid waste regulations applicable to Federal facilities are set out at 40 CFR Parts 240-249. These regulations relate to the 17-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) nonhazardous waste disposal facility's compliance and to recycling. Region 5 generates three types of nonhazardous solid waste: trash designated for a land disposal facility, broken glassware, and recyclable cans and paper. A brief discussion of each type follows. 17.5.1 Trash Designated for a Land Disposal Facility Trash that cannot be recycled is placed in garbage cans located throughout office and laboratory areas. Examples of such trash include laboratory towels, labware (excluding glass) that is not contaminated, and solid samples that are not designated as hazardous waste. 17.5.2 Recyclable Waste Region 5 operates a recycling program for newspapers, white paper, uncontaminated glassware and aluminum cans. Recycling containers are located throughout offices and laboratories for employee use. 17.6 HAZARDOUS WASTE The Resource Conservation and Recovery Act (RCRA), as amended, regulates the generation, treatment, storage, and disposal of hazardous waste from "cradle to grave." Section 6001 of RCRA mandates that Federal facilities comply with all applicable Federal, State, and local requirements dealing with hazardous waste. Hazardous waste regulations are found at 40 CFR Parts 260-272. States are encouraged under RCRA to promote regulation. Therefore, Region 5 employees must be familiar with State regulations when disposing of hazardous wastes. 17.6.1 Waste Minimization Region 5 encourages minimizing hazardous waste generation where possible. Minimizing wastes reduces potential hazards to employees, the public and the environment. In addition, in most instances, disposing of a chemical is much more expensive than the original cost of the waste chemical. 17.6.2 Training Federal and State regulations require that workers be provided with annual training relating to waste generation, handling, and disposal. Initial training is provided to new employees who work directly with hazardous waste and on an 17-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) annual basis thereafter. The training is designed to familiarize the employees with the waste handling procedures in place at Region 5 and emergency response procedures. 17.6.3 Emergency Response The Region 5,, laboratories and research vessel have a program for responding to fires, explosions, and releases to the environment involving hazardous wastes and materials. Lab and boat employees are responsible for knowing whom to contact in the event of an emergency in order to implement this contingency plan. Furthermore, phone numbers for these points-of-contact should be readily available. 17.7 ASBESTOS Requirements pertaining to asbestos are included in regulations promulgated pursuant to the Clean Air Act (CAA) and the Toxic Substances Control Act (TSCA) . For the most part Federal and State environmental regulations pertain to asbestos contained within a building structure. For example, the regulations require notification of asbestos-containing materials in the building, such as pipe lagging, and of removal projects. Region 5 tests for asbestos materials on an "as-needed" basis and works with the General Services Administration (GSA) to ensure that EPA employees are protected from potential exposure to asbestos located within buildings. The Central Regional Laboratory processes asbestos- containing samples as part of its support of EPA programs. Therefore, CRL is required to comply with the TSCA regulations that relate to sample receiving, labeling, storage, and disposal. 17.8 POLYCHLORINATED BIPHENYLS (PCBs) PCB management is governed under Section 6 of TSCA and the regulations are codified at 40 CFR Part 761. TSCA primarily applies to manufacturers, distributors, processors, and importers of chemicals. All Federal facilities, however, who use or dispose of any PCB items are subject to TSCA regulations. CRL uses and disposes of samples, standards, and stock solutions containing PCBs, so is subject to those regulations relating to PCB labeling, storage, dilution, spill cleanup, and disposal. 17-4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 18 - MARINE SURVEY SAFETY 18.1 RESEARCH VESSEL i', Standards for research vessel safety are outlined in the Occupational Safety and Health Program For Employees Working Aboard the R/V Roger R. Simons and R/V Lake Guardian, a document developed for the EPA by Seaward Services, Inc. in June of 1990. (A copy of this document is on file in the Regional Health and Safety Office.) Research vessel operations must adhere to OSHA standards outlined in 29 CFR 1910 and 29 CFR 1926. (Also available in the Regional Health and Safety Office.) 18.1.1 Training Research vessel employees will be trained continuously from the time of hire in elements of health, safety, and fire prevention. Areas covered will include: types of equipment to be used, modes of safe operation, general safety rules, standard of expected performance, reporting of injuries and unsafe conditions, etc. 18.1.2 Inspections Research vessels should be inspected on a regular basis in order to keep hazards at the lowest possible working level. On a monthly basis, a formal inspection should be conducted by an employee who is well versed in OSHA standards for research vessels. Twice a year, the research vessel will be inspected by the Regional Health and Safety Manager. 18.1.3 Safety A safety committee should be formed for each vessel and monthly committee meetings should be held to address concerns. These concerns might include accidents, investigations, complaints, etc. Meeting minutes should be taken and maintained on file for future reference. 18.1.4 Personal Protective Equipment Employees will be provided with personal protective equipment and trained on the use and care of this equipment, i.e., safety shoes, hearing protection, eye protection, respiratory protection, etc. In compliance with OSHA 1910 standards, vessel employees are required to adhere to any and all policies regarding personal protective equipment for their own well being. 18-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 18.2 SMALL BOATS 1. Boats will be operated only by EPA employees certified as completing U.S. Power Squadron Safe Boating Course or its equivalent. This certification shall be documented in the personnel file. Boat operators must also complete emergency; first aid training. 2. The boat operator is responsible for the safety of all persons and the integrity of all equipment on board, and must provide a boat-safety briefing for all occupants prior to entering the water. 3. During boat operations, life jackets are to be worn at all times by the occupants. Minimum personal protective equipment (i.e., non-skid, soft soled footwear, water repellent clothing, etc.) should be brought on board in order to assure safe working conditions. 4. For night operations, night lights must be operated according to established regulations. 5. At least the minimum safety equipment, as prescribed by the U.S. Coast Guard, will be on board at all times. 6. Fueling of boats is to be done with extreme caution. Auxiliary fuel should be stored in safety cans, secured to prevent spillage, away from sources of heat and sparks. (Every motorboat shall have a fire extinguisher approved for righting electrical fires or burning liquid, e.g., gasoline fires.) 7. The load capacity should be displayed on a plate mounted in the boat. A certificate of compliance for an outboard motorboat shows the manufacturer's rating of maximum horsepower of an engine that can be safely used on the boat. A combination capacity plate will also list the maximum number of persons and the maximum weight of persons that can be carried safely, as well as the maximum weight (of persons, motor, and gear) which can be carried safely by the boat. For more detailed information, refer to U.S. EPA Office of Enforcement and Compliance Monitoring. Boating Safety Guidelines, November 1987, on file in the Health and Safety Office. 18.3 DIVING OPERATIONS EPA's Region 5 Diving Policy is detailed in the following paragraphs. 18-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 18.3.1 Purpose EPA Region 5's diving operations will comply with Chapter 10 of the EPA's Occupational Health and Safety Manual. This chapter establishes the Agency's policy regarding diving operations in accordance with the U.S. Department of Labor, OSHA Regulations 29 CFR 1910, Subpart T. Its purpose is to assure that all diving operations, including contractors, performed under the auspices of EPA are conducted in a safe manner, according to uniform procedures, and by sufficiently trained personnel. 18.3.2 Scope The requirements and procedures specified in Chapter 10 shall apply to all diving operations involving any project of the Agency and carried out by any employee or contractor of the Agency. A dive plan detailing all dive procedures and associated requirements for each dive operation shall be reviewed and approved by an EPA Unit Diving Officer. EPA's Region 5 Unit Dive Officer is Walter Nied and he can be reached at (312) 886-4466. Chapter 10 shall apply to any type of diving operations, including, but not limited to: 1) research projects, 2) monitoring projects, 3) sample collections, 4) emergency response/removal actions regarding hazardous substances, and 5) equipment maintenance. For specific details on diving requirements, refer to Chapter 10 of the Occupational Health and Safety Manual, entitled "EPA Diving Safety Policy," dated September 1988 (EPA 1440.) 18.4 HELICOPTER OPERATIONS EPA's policies with regard to helicopter operations and safety are detailed in the following paragraphs. 18.4.1 Purpose The purpose of EPA Region 5's safety policies specific to helicopter operations is to ensure the use of correct and safe techniques during helicopter use. Helicopter surveillance is often necessary during winter operations and therefore, specific guidelines have been developed to prevent accidents. 18.4.2 Overview During the winter months, helicopters are used for Great Lakes surveillance and sampling in lieu of ships. (The water is often impassable due to ice and wave conditions. 18-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) The three essential elements factoring into a safe helicopter sampling operation are the aircraft itself, the ice conditions, and wave heights. First, in cooperation with the U.S. Coast Guard and the Department of the Interior Office of Air Craft Services, a seven passenger Sikorski 61 or HH3-f twin engine helicopter or equivalent equipped with pontoons, will be used tow sample water during winter ice cover. Pontoons are necessary for an ice or water landing. Second, the ice must be thick enough to support the helicopter, four to eight inches thick, depending on ice cover. Third, flying over open water, wave heights must be two feet or less for safe operation of a single engine helicopter. More specific helicopter guidelines are available through the Occupational Health and Safety Office. 18-4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 19 - RADIATION SAFETY 19.1 DEPARTMENT OF ENERGY PLANTS Radiation Plans differ from one Department of Energy (DOE) Plant to the next. Chapter 19 overviews radiation safety plans for Region 5 facilities. 19.1.1 Portsmouth Gaseous Diffusion Plant (PORTS) The PORTS facility is operated by Martin Marietta Energy Systems under a management and operation contract with the United States Department of Energy (DOE). The principal process at the plant is the separation of uranium isotopes via gaseous diffusion. Because of the nature of the process at the plant, the types of wastes generated include: low level radioactive wastes, PCB contaminated oils, heavy metals (nickel, chromium, cadmium, etc.) and various types of spent solvents (volatile organic compounds). Support operations include the feed and withdrawal of materials from the primary process, treatment of water for both sanitary and cooling purposes, decontamination of equipment removed from the plant for maintenance or replacement, treatment of sewage wastes and cooling water blowdown. 19.1.2 Mound Facility The early Mound Plant programs investigated polonium-210 and its applications, such as the fabrication of neutron and alpha sources for weapon and nonweapon use. Investigations were also performed from 1950 to 1963 involving uranium, protactinium-231 and plutonium-239. In 1954, separation of the stable isotopes of noble gases was begun. Mound Plant now is an integrated research, development and production facility that operates in support of the DOE weapons and energy programs. The Mound facility currently processes two radioisotopes: plutonium-238 (used for compact power sources) , and tritium (used in the weapons program). Access to the process area is highly restricted for security reasons as well as for radiation protection. 19.1.3 Feed Materials Production Center (FMPC) The U.S. Atomic Energy Commission (AEC), predecessor to DOE, established FMPC for processing uranium metal from natural uranium ore concentrations for U.S. Government military needs. The production facility began operations in the early 1950's. In 1986, Westinghouse Electric Corporation, assumed management of the site for a minimum 5-year period. 19-1 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Many areas on-site have radiation levels which are elevated above background radiation levels. A few areas (e.g. near the K-65 silos and thorium storage areas) have levels which are sufficiently high as to require posting of warning signs and restriction of access by a physical barrier. Off-site environments are known to have contaminated soils. External radiation exposure may also arise through contamination of skin or clothing, with radiation dust, soils or other material. Airborne radioactive material, predominately uranium with a uranium-235 content, is present in the process area and may be present in resuspended dusts in the waste pit areas and other areas on site. To a much lesser extent there may be a potential for resuspended dusts and other airborne particulates in off-site affected environments. Thorium is present in substantial quantities in certain areas of the plant. Materials contaminated with trace quantities of fission products may be present periodically. 19.1.4 Site Health And Safety Each of these DOE facilities has their own site specific Radiological Health and Safety Plan that has been developed by U.S. EPA Region 5 Radiation Staff. The provisions of each plan applies to all U.S. EPA staff and U.S. EPA contractors and visitors who visit any DOE facility. U.S. EPA staff, such as field inspectors or health physics staff, and USEPA contractors who enter on-site Controlled Areas or Radiological Areas or who engage in field surveillance at off-site affected areas will be classified as occupationally exposed while other U.S. EPA staff who visit Uncontrolled Areas will be classified depending on their activities on site. Visitors to controlled areas will not be reclassified as occupationally exposed. Visitors will not be allowed to enter Radiological Areas. The determination will be made by the Regional Health and Safety Manager. The provisions of all Radiological Health and Safety Plans will be implemented to maintain exposures to all staff As Low As Reasonably Achievable (ALARA) (in general conformance with U.S. Nuclear Regulatory Commission (NRC) Regulatory Guide 8.8 and DOE publication PNL-6577). 19.1.5 Training All U.S. EPA staff, USEPA contractors and visitors must receive basic radiation training, provided by or approved by U.S. EPA Regional Radiation staff, before being allowed access to any DOE facility. In addition, all site field workers 19-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) shall be required to attend site specific training provided by the desired DOE facility. Any U.S. EPA staff member who may have to visit a DOE facility must contact the Regional Health and Safety Manager. V. All other requirements needed before entering a DOE' facility (e.g. personnel monitoring, protective clothing, bioassay) will be covered in the site specific health and safety plans. 19.2 LABORATORIES ( Radiation plans specific to U.S. EPA laboratories are '• • detailed in the following paragraphs. :o i'3q 19.2.1 Central Regional Laboratory -.a ,' .. -4 Central Regional Laboratory (CRL), Region 5 is a service « laboratory operated by the U.S. EPA. CRL provides analytical services in support of enforcement of the Clean Water Act,- Safe Drinking Water Act, Clean Air Act, Resource Conservation and Recovery Act, CERCLA, the Toxic Substances Control Act, NPDES, and the Great Lakes Water Quality Agreement between U.S l and Canada. In order to perform analyses, the laboratory T maintains toxic chemicals and sophisticated electronic f.q equipment on-site. Some of these chemicals used and/or stored"17 at CRL include minute quantities of radioisotopes, primarily £ Carbon-14. Also sealed radiation source devices are present:- for use with Gas Chromatographs and on rare occasions where i-* samples containing low levels of radioisotopes are analyzed by:K CRL.. ,: . J CRL works in conjunction with the Great Lakes National!- Program Office (GLNPO) to support the Great Lakes Water Quality Agreement. GLNPO operates the R.V. Roger R. Simons;'-^ a research vessel, on the Great Lakes for research and i development purposes. The vessel carries small quantities oft0. Carbon-14 and sealed radiation sources for analytical A purposes. . , ;: ,* *.*"" 19.2.2 Radiation Safety <~ . ' ^ ! Activities involving radioisotopes at either the CRL or GLNPO are governed under their current NRC license. CRL'has established, as part of its overall safety program, a-1- radiation safety manual, to provide guidelines for safety and ;< well-being of personnel involved in radiation work. All 19-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) persons performing laboratory procedures involving radioisotopes must adhere to these guidelines in order to prevent unnecessary radiation exposure and/or contamination. 19.3 WASTE SITES All waste sites whose radiation potential has been characterized have their own site specific health and safety plans which must be followed at all times while on the premises. U.S. EPA contractors working at waste sites that have a potential for radiation exposure and have not been characterized must follow the Safety Plan for Initial Site Investigations developed by the Radiation Program Staff. These contractors will be developing health and safety plans which will be reviewed by the Radiation Program Staff. 19-4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) Chapter 20 - OFFICE AND TRAFFIC SAFETY 20.1 OFFICE SAFETY fi> It is the policy of EPA Region 5 to provide employees j, with a safe and healthful working environment. Total support is expected of each employee in complying with applicable OSHA, EPA, and related health and safety standards and requirements. , Employees are responsible for detecting and .,\ promptly reporting work hazards, risks or unhealthful -and.q unsafe working conditions. EPA management is responsible for rf promptly correcting these reported conditions. Further j,, : employees are responsible for maintaining an uncluttered and^i safe office work space. Such areas must meet applicable: 3 health and safety standards. r Li* The following is a list of common office hazards which can lead to injury and should be reported to the immediate supervisor in the area: 1. Litter or spilled liquid on the floor; 2. Tripping hazards such as floor holes, electrical cords and the like; 3. Overloaded and frayed extension cords; 4. Table and floor fans with broken guards; 5. Open electrical outlet boxes and other exposed electrical equipment; 6. Excessive amounts of paper or boxes in a work area; 7. Poor lighting; 8. More than one file drawer open at on time; 9. Unguarded hand paper cutters; and 10. Improperly stored flammable and combustible materials and liquids. 20.2 FIRE EVACUATION PLANS All employees will participate in building fire safety training exercises or drills. All employees are expected to be familiar with the operational procedures identified in the 20-1 ------- Region 5 Health and Safety Manual « "« O/29/91) Occupant Emergency Plan for their building. Furthermore, they are expected to cooperate fully with the instructions provided by the fire wardens, quickly exiting the area or building as instructed at the initial sounding of the fire alarm. In case of fire or other emergency, every employee is responsible for knowing: . . <'. 1. Two escape exits other than the elevator (which of course will not be used); 2. How to sound the alarm; " -3. The difference between the sound of the fire alarm and other signals in the building; 4. Safe areas in your building; and 5. Who is the designated floor warden for your area. , Further, it should be noted that the Occupant Emergency Plan is updated yearly by the Regional Health and Safety Manager, for each building occupied by Regional personnel as required by GSA regulations. This includes yearly revisions of agency Fire Evacuation Personnel rosters (which include flooifwardens, handicap assistants, etc.) and related matters. 20.3 DEFENSIVE DRIVING Driving a car, van or truck need not be a dangerous or frustrating experience. It will be, however, if you don't keep your wits about you. If you have to drive a GSA-owned, EPA-owned, rental or privately owned vehicle in the performance of your duties, keep in mind the points listed below. 20.3.1 Seat Belts Drivers and passengers are required to use seat belts while a vehicle is moving. Many States now have mandatory seat belt laws. EPA definitely has one. A seat belt or other restraining device must be adjusted properly if it is to provide the protection for which it was designed. 20.3.2 Accidents If you have a vehicle accident while on official duty, you must report it to your supervisor and the appropriate fleet management or rental office. Your first responsibility in the event of an accident is to care for the injured. 20-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) 20.3.3 Operating Conditions .r, •: - , • r *.' ."' Do not depend on anyone other than yourself to, makerr certain that the vehicle you are about to drive is in good operating order -and safe for driving. Check tires, brakes, wipers, fluid levels, and lights. Move the vehicle a few-,feet-•-... and check the? pavement for leaks. Your life could depend on it. .. . -•--..jr-rj f.o 20.3.4 Laws •- >,, All states have traffic laws, and you must obey these laws while you are driving on official duty. If you do not have a license to drive issued by your State of residence or:,: •:> State of employment (including the District of Columbia), you are not permitted to drive a GSA motor vehicle. Penalties for violations of traffic or parking laws are the responsibility of the, offender. ... Finally, never drive under the influence of alcohol or drugs, including some prescription drugs. The Federal Af Government may refuse to accept responsibility where grossisM negligence is established. . _L DO : Driving.a motor vehicle is a privilege granted by the?I r State - and by the EPA if you are on official duty. This privilege can be revoked at any time if you do not follow the rules of safe driving. T~:; ;.c; .-.:/: 73 J^ uf 20-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) .= V 20-4 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) ACRONYMS AA AEC ALARA ANSI AO CFR CERCLA CO DD DFEOH DOE DOL DOT EC EDO EPA FIT FY GLNPO HASH HRS IA6 IDLE LEL Assistant Administrator Atomic Energy Commission As Low As Reasonably Achievable American National Standards Institute Administrative Officer Code of Federal Regulations Comprehensive Environmental Response, Compensation, and Liability Act of 1980 Contracting Officer Division Director Division of Federal Employee Occupational Health Department of Energy Department of Labor Department of Transportation Environmental Compliance Eastern District Office Environmental Protection Agency Field Investigation Team Fiscal Year Great Lakes National Program Office Health And Safety Manager Hazard Ranking System Interagency Agreement Immediate Danger to Life and Health Lower Explosive Limit A-l ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) O f'O _" .' r .^ ._ ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) LFL MARSEA-14 M8D8 MSHA NESHAP NFPA NIO8H NOAEL NPDES NRC OEP OERR O8HA PCB PEL PH8 PPE PR RA RCRA RH8N RV SCBA SOP T8D Lower Flammable Limit (Now called "The Lake Guardian") Material Safety Data Sheets Mine Safety and Health Association (DOL) National Emissions Standards for Hazardous Air Pollutants (CAA) National Fire Prevention Association National Institute of Occupational Safety and Health No Observed Adverse Effect Level National Pollutant Discharge Elimination System National Regulatory Commission Occupant Emergency Plan Office of Emergency and Remedial Response Occupational Health and Safety Administration Polychlorinated Biphenyls Permissible Exposure Limit Public Health Service Personal Protective Equipment Procurement Request Regional Administrator Resource Conservation and Recovery Act of 1976 Regional Health and Safety Manager Research Vessel Self-contained Breathing Apparatus Standard Operating Procedures Technical Support Document A-2 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) ------- - Si Region 5 Health and Safety Manual R5 1440 (9/29/91) US United States U8T Underground Storage Tank VOC Volatile Organic Compound VSI »« Visual Site Inspection YTD Year To Date ZRL Zero Risk Level *** For further reference, see EPA Document 19K-1002, "Glossary Of Environmental Terms And Acronym List" (December 1989). A-3 ------- Region 5 Health and Safety Manual R5 1440 (9/29/91) ------- |