600J87998
                            ASSESSMENT OF I/A FACILITIES SEEKING
                            100 PERCENT MODIFICATION/REPLACEMENT
                                  FUNDING - CASE HISTORIES
                                             by
                                      Arthur J. Condren
                       James M. Montgomery Consulting Engineers,  Inc.
                                    Pasadena, California

                                         Bob A. Hegg
 1                                Process Applications, Inc.
                                   Fort Collins,  Colorado
X>
^v                                      Jon H. Bender
••                           U.S. Environmental Protection Agency
i.                                     Cincinnati, Ohio

                                       Madan L. Arora
                       James M. Montgomery Consulting Engineers,  Inc.
                                    Pasadena, California
                                             for
                                   59th Annual Conference
                                           of the
                             Water Pollution Control Federation
                                  Los Angeles, California

                                        October 1986

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INTRODUCTION

The 1977 Amendments to  the Clean  Water  Act  (P.L.  95-217)  provide incen-
tives  to  municipalities  for  selecting  innovative and/or  alternative
(I/A) technologies for treating their wastewaters.  I/A technologies, by
definition, are less expensive to construct or operate than conventional
systems, but have a risk associated with their capability to provide the
required performance.   To offset  this  risk,  Section 202(a)(3)  of  P.L.
95-217 provides for the U.S.  EPA to pay for  100  percent  of  the cost of
modification or replacement of an I/A system which fails  to achieve its
anticipated performance.  Modification  or replacement of the I/A system
is  undertaken  to  ensure  treatment system  performance  goals  will  be
realized.

The request for a  100  percent  modification/replacement  (100% M/R) grant
must be initiated by the municipality.   The  guidelines  that  the munici-
pality must pursue to obtain such  a  grant  are presented in Section  15.2
of  the  U.S. EPA's   Construction  Grants guidance  document  (CG-85).  '
Part of these guidelines  requires the  U.S.  EPA to  confirm that  the I/A
technology has been in  operation  for at least two years,  has   not  been
hydraulically or organically overloaded, and  has  been  adequately  oper-
ated and  maintained.    At  some  point,  the  agency  must  also  establish
that:     the I/A portion of  the  wastewater treatment system has caused
the claimed  failure  or has  significantly  increased the  capital and/or
0 & M costs of the facility, and   the claimed I/A technology failure is
not attributable to negligence on the part of any individual.

Once an  initial  screening  of  available  information  has  indicated  the
claimed failure of the I/A technology is  probable,  CG-85  recommends the
preparation of a performance evaluation  report which includes:
                                         i
          A description of the claimed  failure.

          A quality assurance  review of environmental  data  utilized  to
          document  the  claimed  failure.

     -     An assessment of  the  facility's 0 & M program.

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     -    An evaluation of the entire wastewater facility design.

          The identification  and evaluation  of any construction  defi-
          ciencies contributing to the claimed failure.

     -    An evaluation of equipment performance and warranties.

     -    An evaluation  of process  warranties and  performance  guaran-
          tees.

     -    A description  of  any outstanding claims and issues  of  negli-
          gence.

Because the Comprehensive Performance Evaluation (CPE)  analyzes all fac-
tors contributing to facility  non-compliance,  the  technique   was  evalu-
ated  to  determine  if  it was  suitable  for  meeting some  of  the  CG-85
requirements.   The CPE  technique is  part  of the  Composite  Correction
Program  (CCP)   procedure^  '  which  was  developed  by  the U.S.  EPA  to
address discharge  permit non-compliance  at publically  owned  treatment
works (POTWs).   A CPE identifies the unique combination of design,  oper-
ational, maintenance and administrative factors responsible for facility
non-compliance,  and interprets whether a  follow-up  CCP could  be  used  as
the most expedient  and  cost-effective alternative  for  achieving  compli-
ance.  A CCP is  a site specific program which, when implemented,  system-
atically addresses  the  factors  identified  in a  CPE.   Typically  CCP
activities would not include major modifications or construction.

The CPE portion of  the CCP approach  (CPE)  addresses many of  the  CG-85
requirements for  assessing  100% M/R  requests.   To  formally  assess  the
applicability of the approach, a project was initiated  whereby a  limited
number of facilities that had requested 100% M/R funding would be evalu-
ated  using  CPE  procedures.   This  paper presents  the  results of  this
effort.
APPROACH

Five facilities that had claimed failures  of installed I/A systems were
evaluated.    The  evaluations at each facility were  typically  conducted
                                  -2-

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during a  one  week period by  a  two-person CPE team.   Activities  during
the CPE included:

-     A kick-off  meeting  to  inform  the  City  administration and  plant
     staff of  the CPE  activities and  goals  as well  as  what would  be
     required of them during the site visit.

-    A detailed  tour of the  entire wastewater  treatment  plant conducted
     by the facility's process control decision-maker(s).

     A review of  the 0 & M Manual,  specifications,  equipment literature
     and record  drawings  to  obtain design  information on  all installed
     unit processes.

-    A review  of operational records  to  allow for development of  flow
     and mass  balances  associated with each major  unit  process at  the
     wastewater  treatment  plant.   This  step  also  allowed   some  veri-
     fication of laboratory results.

     The development  of a unit process potential capacity  graph  to  allow
     for a comparison of unit process  estimated  capacity with both  cur-
     rent and design  loadings.

     The conduct of individual interviews  with  the  treatment  plant  oper-
     ations,  maintenance  and laboratory  staff  members,  City  adminis-
     trators,  the  facility  design engineer, and  in certain  cases,  the
     manufacturer of  the I/A system equipment.   Interview  questions  cen-
     ter on each  individual's general  role in and understanding of  the
     overall    facility design,  operation,  maintenance and  administra-
     tion.   In  addition,  specific questioning was  oriented  toward  the
     claimed  I/A technology  failure.

     The identification and  ranking in order of priority  by the  CPE  team
     members   of  design,  operational,  maintenance  and   administrative
     factors  currently limiting, or potentially  limiting in  the  future,
     the overall performance of  the POTW.   This  comprehensive identifi-
     cation/ranking was undertaken  without  regard  to interaction  with
     conventional or  I/A treatment system  components.
                                  -3-

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     An exit  meeting attended by  the  CPE team  members  as well as  the
     individuals interviewed  by  the CPE team.   Staff members  from  the
     State regulatory, .agency. ,aad from  the U.S. EPA  regional  office were
     also invited  to this  meeting.  The purpose of the meeting was  to
     verbally present the preliminary findings of the week-long CPE.

-    A written report which was  subsequently  distributed  to  the munici-
     pality and involved regulatory agencies for  their use in addressing
     the claimed failure and the request for a 100% M/R grant.

Limited changes were made in the CPE approach  for  the  evaluation of  the
facilities requesting 100% M/R  funding.   Additional effort was made  to
determine which portion of the facility had been  constructed  with an I/A
grant and additional investigation of the I/A facilities occurred during
the personnel interviews.

FIELD ACTIVITIES

The results of the CPEs undertaken  at  five POTWs that  had claimed  fail-
ures of  installed I/A  systems  are  discussed  in this  section.    It  is
noted that this paper avoids the discussion of specific I/A technologies
since the purpose  of the evaluations  was  to  assess the use  of  the  CPE
procedures.    Substantial  information  is  presented on  the   first  case
study.   This  has  been done to  provide the reader  with a  better  under-
standing of the methodologies involved in the CPE procedure.   Case  stud-
ies two through five are much more succinct  in presentation,  highlight-
ing just the findings of the investigative efforts.

Site Visit 1
                            o
Facility  1  was  a  3,785  mj/day  (1.0  mgd)  secondary  treatment  plant
                                         i
designed for nitrification as  well  as removal of  the  more conventional
parameters,  BOD  and TSS.   The municipality received I/A  funding  for a
high efficiency  aeration system,  and for  the  aeration  basin,  secondary
clarifier and  waste secondary  sludge holding  tank based  primarily  on
their common-wall construction.  A schematic of the facility is shown in
                                   -4-

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Figure  1.   Two claims  of  I/A technology failures were  declared by the
municipality:   1)  the aeration  system was  inadequate  to  provide for
proper  wastewater treatment  at  greater than  the current— f-l«w--r-ate of
        o
1,514 m /day  (0.4 mgd), and  2)  the secondary clarifier was subject to
freeze-up during  periods  of cold weather.   A  100% M/R request for sup-
plemental aeration  equipment  and a secondary clarifier cover were being
pursued.

In an attempt to  provide better definition to  the first claimed failure,
facility performance data  over  the past year were reviewed and compared
to the  limitations  stipulated in  the facility's  NPDES permit.   The out-
come of this effort is  summarized  in Table 1.

               TABLE 1.  Evaluation of  Data for Plant  1
CONDITION
PARAMETER
Flow
m-Vday
mgd
Influent
BOD mg/L
TSS, mg/L
NH.-N, mg/L
TO, mg/L
Effluent**
BOD mg/L
TSS, mg/L
NH -N, mg/L
TKN, mg/L
CURRENT

1,514
0.4

250
210
26
43

18/17
30/24
8.0/-
-/20.6
PERMIT

3,785
1.0

200*
200*
20*
30*

20/30
30/30
2.37-
-/8.0
            *  - Design values
            ** - Summer/winter values
It appeared that the claimed  failure  was  probable since the I/A facili-
ties  had  been  operating  at  loadings  significantly  less  than  design
capacity  and  had  still  failed  to consistently  meet  desired  effluent
standards.  However,  further data  and information  analysis 'during the
CPE  field activities  indicated  a  projected  loss  of  about  58,050  kg
(128,000  Ib) of TSS  from the treatment system during the previous one-
year period.  Probable cause of this TSS loss was inadequate sludge mass
                                   -5-

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control in  the system coupled  with  solids washout due  to a collection
system  inflow problem during  periods of  precipitation.   Assuming this
mass  of TSS  was  uniformly di-scharged  over the  year,- -effluent- quality-
would more closely approximate  that  shown  in Table 2.
   TABLE 2.  Comparison of Reported Versus Projected Effluent Quality
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Based  on  the sludge  accountability analysis, it  appeared  that factors
other  than the I/A facilities needed to be carefully scrutinized.

The  unit  process potential  capacity graph  was  completed,  as  shown in
Figure  2,  as were  the individual  interviews with  the  treatment  plant
staff,  the City  administrators and the facility  design  engineer.   Sup-
plemental information was obtained  from the  aeration system manufacturer
by telephone.  Design,  operational, maintenance and administrative fac-
tors potentially  limiting  facility  performance were next identified and
ranked  by the CPE team.   "A" factors were  felt  to  have a  major impact
on performance  on a  continuous basis,  while  "B" factors were  felt  to
have either a minor impact on a continuous basis or a major impact on an
intermittent basis.  The twelve factors identified as potentially limit-
ing  facility  performance,  in  descending  order of  importance,  are dis-
cussed below.

Factor A-l:   Sludge Dewatering—  The conventional sand drying beds were
found to have an  assessed  capacity equivalent to  an  influent  flow rate
of 568  nrVday (0.15 mgd),  based on year-round utilization of  the  beds.
Without alternatives  or additional  facilities  to overcome this  sludge
dewatering limitation, it  was  projected that the  facility could  not  be
expected to meet its NPDES permit requirements, even at current flows.
                                   -7-

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Factor A-2:  Aeration System—  The I/A-funded aeration system was found
to have  an estimated  capacity equivalent to  2,460  nrVday (0.65 mgd) at
present  organic 'loadings^-   Supplemental  aeration  would -be  required.-!©
properly treat the wastewater when the daily  influent flow exceeded this
value.

Factor A-3:  Sludge Wasting  Capability—    The I/A-funded 54 m3 (14,200
gal.) waste sludge holding tank was estimated to have a capacity equiva-
lent to  an influent flow  rate  of  about  1,325 nr/day (0.35 mgd).  Capac-
ity  of  this  fill-and-draw  system was  based on  the mass of  MLSS  that
could be concentrated  and stored in the  tank during an eight-hour  work
day.  Due  to system design and operation, the source of waste sludge had
to be  the MLSS in  the aeration  tank,  and  not  return sludge  from the
secondary  clarifier.   Without adequate removal  of  excess sludge solids
from the treatment  plant, it  was felt that  NPDES  permit  limits  would
continue to be violated.

Factor A-4:  Bond Indebtedness—   Over 50 percent  of the plant's budget
was allocated  to  bond payment.   In  addition, there was  essentially no
allocation in the budget  for facility capital improvements.  A number of
the  performance  limiting factors  identified would require  substantial
capital expenditure to correct, but the capital was not available.

Factor A-5:  Performance Monitoring—   Collection  of effluent composite
samples appeared to have  been biased,  since  it did not  include days on
which precipitation  occurred.   Data  from  days  when samples  were  col-
lected  indicated  adequate  removal  of  pollutants  except for  nitrogen
components.   Since monitoring data was  not  indicative  of  plant  per-
formance,  the  plant  staff had  no incentive  to  change  operating condi-
tions or strategies.   A review of operational control  parameters  indi-
cated that a number of changes  were warranted to effect better effluent
quality.

Factor A-6:   Operator Application of Concepts  and Testing  to Process
Control—   The  operators  had received formal "classroom" training, but
seemed  to   have  a  difficult  time applying  activated  sludge  process
                                   -9-

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control parameters  to  their own  facility.   This lack of  understanding
was especially  apparent in  the area  of  adequate mass  control  in  the
activated sludge portion of the plant.          -••	        •

Factor A-7:   Technical Guidance—     The  plant  staff sought  technical
guidance  from three primary  sources:   manufacturer's  literature,  the
facility's 0  & M  Manual,  and the operator of  a neighboring  community's
trickling filter  secondary treatment  plant.    Information contained  in
these  sources often conflicted and  often was  not  appropriate  for  the
time dependent  variables  that occur  in  biological  systems.    Long  term
on-site training could be utilized to overcome this  factor.

Factor B-l:   Administrative Policies—  The plant administrators  devoted
essentially all  of  their time  and  effort to  bond indebtedness  issues,
development of  budgets,  insuring  the prompt connection  of users to  the
collection system, and pursuing corrective actions for claimed treatment
plant  unit  process  failures.   Although  the above were  acknowledged  as
being  important,  primary focus of  the administrators should  have  been
assurance that the treatment plant was in continuous  compliance with its
NPDES permit.

Factor B-2:   Number of Staff—  Current plant  staffing was judged  to be
adequate  in all  areas  except sludge dewatering;  where it  was estimated
to  be  marginal.   If  the  amount of  sludge  projected to be  produced  at
current loadings  were  to be adequately handled it  was  felt  that  addi-
tional staff  would  be  required to dewater  the anticipated sludge  quan-
tity.

Factor  B-3:    Plant Inoperability  Due to  Weather—    Abnormally  cold
weather,  coupled  with  low night-time wastewater  flow  rates,  caused  the
                                         i
secondary clarifier to  freeze up during the initial  year  of operation.
Normal weather patterns, coupled with increased wastewater flow rates as
a result  of completion of trunk sewage lines, should  negate this  problem
in  future years.
                                  -10-

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Factor B-4:  Inflow—   Peak  flow  to  the  plant  was  reported to be 7,949
m^/day (2.1 mgd) which  exceeded the design peak day  flow.   To minimize
system washout  because, of stormwater inflow, improvements  must  be made
to the collection system.

Factor B-5:    Process  Controllability—   The  secondary clarifier  was
designed  to  operate without  return  sludge  pumps.    This  clarification
system worked, but positive control of  return sludge rates  could not be
effected, which was felt to yield less-than-optimum process control.

The results of  the  CPE as applied to Facility  1 indicated  a variety of
results.   The claimed  aeration failure *was  confirmed while  the claim
associated with  the  secondary clarifier was deemed  inappropriate.   The
primary reason for performance  problems was  determined to  be the sludge
dewatering capacity  (sand  drying  beds).     Integral  to  this  was  the
limited capacity of the I/A-funded waste  sludge holding tank,  a  failure
not claimed by the City.

In summary, twelve  factors were identified  as  potentially  limiting  the
performance of  this facility.   The  comprehensive  approach of  the  CPE
efforts was necessary to identify these multiple factors.  A clear find-
ing of the failure of the I/A technology was not indicated and a follow-
up CCP to systematically  address the  factors  identified was deemed war-
ranted.   Findings did  indicate that at  current  loadings  and  without
major modification to the I/A facilities  the  plant  could be expected to
be in compliance if an alternative ultimate sludge  disposal  method could
be utilized  (i.e.,  sludge  hauling  to a  land disposal  site).  However,
unless all  twelve  factors  are  addressed and  corrected,  NPDES  permit
compliance could not be expected as plant  flows increased  above  present
levels.

Site Visit 2

Staff at Facility 2 claimed their I/A-funded aeration system was  consum-
ing excessive power and were  seeking relief from excessive  power costs
                                  -11-

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associated with  this equipment.   The conduct of  a CPE  identified  the
following performance limiting factors and their level of impact.

      Factor A-l:  Aeration equipment.
      Factor B-l:  Sludge holding capacity during the winter.
      Factor B-2:  Operator  application  of  concepts  and  testing  to
                   process control.

The conclusion of the CPE activities was that claimed failure of the I/A
technology was  justified,  as evidenced  by the  aeration system  being
noted as the highest ranking  factor.    The two other factors identified
also had a detrimental effect on plant performance and action to correct
these factors was recommended.

In Facility  2,  the  CPE  more clearly  indicated  the failure of the  I/A
technology.   In addition,  the comprehensive  nature of  the  evaluation
also identified  factors that  degraded plant  performance but were  not
related to the I/A technology.

Site Visit 3

Facility   3 was  designed  to treat  combined  municipal  and  Industrial
wastewater.  An  innovative secondary  treatment system  was  installed in
the existing activated sludge facility to allow  treatment of wastewater
that varied substantially in strength  and to allow removal of color from
the wastewater being treated.  The  City  claimed that  operation  of  the
I/A-funded system caused two failures  within the plant.   First, the sys-
tem allowed  secondary  sludge solids  to settle in  the  aeration  basins;
second, the  system  was causing massive scum formation  to occur  on  the
final clarifiers.    As  a consequence,  the Gity  was pursuing 100%  M/R
funding for an aeration system which would provide better aeration basin
mixing and for secondary clarifier scum removal equipment.
                                                             i
The CPE efforts  identified  the following  potential performance limiting
factors in order of severity.
                                  -12-

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      Factor A-l:  The I/A technology.
      Factor A-2:  Administrative policies.
      Factor A-3:  Sludge treatment/ultimate disposal.
      Factor A-4:  Operator  application  of  concepts  and  testing  to
                   process control.
      Factor B-l:  Process controllability.
      Factor B-2:  Aeration system.
      Factor B-3:  Industrial loading.

The I/A-funded technology produced  a  poorer effluent quality than would
result  from  conventional activated sludge  treatment (Factor A-l).   An
administrative policy  of operating the  I/A-funded  system,  even  though
the operation resulted in NPDES  permit  violations,  was  in effect  at the
facility  (Factor  A-2).   The  sludge digestion process  yielded  a  poorly
stabilized  sludge;  the  disposal of  which was  to  be  limited by  more
stringent regulations in the  near  future  (Factor A-3).   Staff operators
were not  utilizing  daily field  measurements and analytical  results  to
optimize a number of  the plant's unit processes  (Factor  A-4).   Valving
and piping  did  not allow  for equal  distribution of loads  to  parallel
treatment trains.  In  addition,  a majority of the  flow rate monitoring
equipment was  either out  of calibration  or inoperative  (Factor  B-l).
Even with conventional  activated sludge operation,  the mixing  provided
by the  existing  aeration equipment was  deemed   limiting (Factor  B-2).
Shock industrial loads were felt to have the potential for plant upsets,
even though none had occurred over the recent past (Factor B-3).

With respect to  the  claimed failures,  the  CPE team  found  the  aeration
system mixing capacity to be  limiting.   The claim  associated with scum
formation was  not  felt  to  be  appropriate;  scum  formed  because  of
hydraulic conditions between the aeration tanks and the secondary  clari-
                                                             t
fiers,  which resulted in massive levels of air entrainment.

                                         i
The CPE effort  identified the I/A technology as the highest ranking fac-
tor limiting performance at Facility 3.   However, numerous other factors
                                  -13-

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were  identified.   It  was projected  that  addressing the  other  factors
during  the  systematic  approach of  a  CCP would have  allowed compliance
with NPDES .permit criteria to be achieved.  It was-f-eLt--thati.-the- claorii^
provided  by  the listing  of the  multiple factors  limiting  performance
provided much needed insight into the complex plant performance problem.

Site Visit A

Designers  of  Facility 4,  because  of  changes  in  the  NPDES 'permit,
selected  an  innovative  process  for  the  achievement  of  wastewater
nitrification within  the facility's existing aeration basins.  The City
claimed that  operation of the I/A-funded process  resulted  in two fail-
ures.   The  first was  NPDES permit violations  for selected inorganics;
the  second  was  an excessive  rate of  corrosion  to  certain  pieces  of
treatment plant  equipment.   A 100% M/R grant  request was being pursued
to rectify these claimed failures.       ,

The CPE yielded  the  following potential  performance limiting factors in
order of severity:

      Factor A-l:  The I/A technology.
      Factor A-2:  Industrial loading.
      Factor B-l:  Operator  application  of  concepts  and  testing  to
                   process control.
      Factor B-2:  Flow proportioning to units.
      Factor B-3:  Inflow.

The I/A-funded  system was  ineffective  in removing inorganics  from the
wastewater,  a  function which it  was  designed  to  accomplish (A-l).   A
review  of treatment  plant  influent  characteristics showed abnormally
high concentrations of  selected  inorganics,  which indicated the lack of
a fully implemented  pretreatment program.   These  high  influent concen-
trations were  felt  to contribute  to  effluent  quality excursions  (A-2).
Normal  operational  parameters  were measured  by  the plant  staff,  but
utilization of  the amassed  information  to optimize  the  performance  of
the  facility  appeared  to  be  lacking  in  certain  areas (B-l).  Equal
                                  -14-

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 flow/mass  distribution  to parallel  unit  processes  was  not  being  achieved
 at  the  plant  (B-2).   Due to stormwater inflow, recorded peak  flow rates
• had exceeded  by a  factor of-four  the average daily--flew--design- value*
 When such  high rates  occurred,  unit  processes  were  bypassed, which
 resulted in the discharge of  partially treated wastewater  (B-3).

 The CPE results indicated that  the  I/A-funded  system was contributory  to
 the two claimed failures.   However, other  factors  also contributed  to
 limiting  system performance.   Implementation  of  a CCP  to  address the
 Identified factors  exclusive  of  the I/A technology  would  have led  to
 improved performance. As  with Facility 3, the CPE provided much  clarity
 to  the  complex  performance problem  at this facility.

 Site Visit 5

 An  I/A-funded process to effect an effluent total phosphorus  concentra-
 tion of 1.0 mg/L was utilized at Facility 5.  The City claimed  that the
 process failed  to  yield an effluent  phosphorus  of such quality  and was
 pursuing  alternatives  to  meet their NPDES  permit  limitation for that
 parameter.

 The CPE team identified  the  following   potential  performance  limiting
 factors at this facility:

      Factor  A-l:  Application   of   concepts  and   testing  to   process
                   control.
      Factor  A-2:  Industrial  loading.
      Factor  B-l:  Process  return streams.
      Factor  B-3:  Flow proportioning to  units.
      Factor  B-4:  Administrative policies.

A review of operational control parameters utilized  for most of  the unit
processes  at  the plant  indicated operational strategies which were felt
to  inhibit  the  achievement  of optimum performance  (A-l).  Influent total
phosphorus  concentrations  ranged  from 8  to 27  mg/L on a daily composite
                                  -15-

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 basis.   This range was felt to contribute to effluent quality variabil-
 ity (A-2).   Return streams from certain  ancillary  unit processes con-
-tributed.. measurable-mass ,.loadings of~BOD5>.  TSS and total phosphorus to
 the plant's  mainstream major unit processes, which impacted overall sys-
 tem performance (B-l).   There was  inadequate mixing  in the activated
 sludge  aeration tanks to  keep  all  of  the  MLSS in  suspension  and,  as
 such,  capacity of  this system was diminished  (B-2).   Return secondary
 sludge  solids could not consistently  be  distributed  equally between par-
 allel activated sludge treatment  trains  (B-3).   Shift  operators were not
 involved in  establishing  operation  control  parameters  set-points; the
 plant  superintendent made  all  process decisions on his own (B-4).
                                         i
 The CPE results could  not  be used to   confirm  the claimed failure of the
 I/A-funded phosphorus   removal system.   As such, funding of  a 100% M/R
 grant  was  not clearly indicated.    Other  factors  were  identified  as
 involved in  the less-than-optimum performance  of this  process.  A CCP to
 address the identified factors was recommended to utilize the projected
 capacity of  the existing treatment  processes.

 DISCUSSION OF RESULTS

 Five facilities which  had  claimed failure  of their I/A technologies were
 evaluated using the CPE portion of  the CCP approach.   Although the eval-
 uations had  many  facets, the main objective was  the assessment   of the
 CPE for evaluation of  poorly performing  I/A  technologies.  Of  particular
 interest was the ability of the  CPE to meet the requirements of the CG-
 85  guidance  document  for a  performance evaluation  report prior  to
 approval of a  100% M/R grant.  Relative  to  these  requirements, it was
 demonstrated that   the CPE could  be   used to  describe  the  claimed I/A
 technology failure; evaluate the  facility's  current  operational, mainte-
 nance   and  administrative  programs;   assess  system  treatment capacity
 relative to current and  design  loadings;  indicate design/ construction
 deficiencies;  and identify   design,  operational,   maintenance  and/or
 administrative factors limiting current  system performance.
                                   -16-

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The major  unit  process evaluation, as outlined  in  the EPA Handbook^',
was also modified,  since  I/A technologies are not  included  in  the pub-
lished major unit process evaluation forms.  The-•I/A---an-i-t processes-must
be evaluated based on experience gained working with other processes and
by analyzing available plant operating data.

Additionally, the CPE did not  provide  for a quality assurance review of
laboratory data, but did allow some  assessment  of data to occur through
use of comparisons  of  projected versus actual  loadings  and  through  the
use of system mass  balances.  The CPE  approach did  not provide for an
analysis of  equipment  warranties,  but did  provide  for an evaluation of
equipment performance, at least as it related to current plant loadings.
The CPE evaluations did not  include  an evaluation of process warranties
or performance guarantees, nor did they assess blame for a claimed fail-
ure, address  issues of negligence, provide  specific  recommendations to
correct identified failures, or ascertain the facility's eligibility for
100% M/R grant funding.  These latter activities must be resolved by the
municipality, the State regulatory agency, and the U.S. EPA.

The limitations   described  did not  preclude the  value of  the  CPE in
assessing  facilities  with claimed failures of  their  I/A technologies.
The CPE provided a detailed prioritized list of  the factors limiting the
facilities performance.   Performance  in this  context was  the  overall
performance of the plant as  it related  to its design objective  of meet-
ing certain  water  quality  standards, and not performance  solely  of  the
I/A technology.  As  shown  in the case studies,  the  majority of  factors
identified were extraneous to  the  I/A  technology,  and many had  signifi-
cant impact on facility performance.   The findings indicated  whether M/R
funding was  clearly established or  whether a comprehensive  program to
address multiple factors (CCP) was necessary prior  to or during activi-
ties to  ultimately  achieve  the desired  consistent  performance  and/or
capability.  It was concluded  that the CPE  allowed  insight into  a typi-
cally  complex situation and provided direction for follow-up  action that
could  not  have  been accomplished with a  less thorough  effort.    It  was
concluded  that  the  clarity  provided by  the approach  was  the  necessary
first  step to assessment of any 100% M/R request.
                                  -17-

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SUMMARY
The CPE procedure is  a  valuable tool for assessing claimed  failures  of
I/A-funded technologies  since it allows  a  comprehensive evaluation  of
system deficiencies.  Utilization  of the procedure at  the  five  reported
facilities often indicated deficiencies other than the innovative facil-
ity design.  These findings had a direct effect on priorities for pursu-
ing corrective actions.  The CPE did not always result in a clear direc-
tion for  the  implementation of a  100%  M/R  grant, but  the  approach  was
very effective for evaluating the complex set of circumstances surround-
ing a claimed failure of  an I/A technology.   Because of these benefits,
the CPE  evaluation should  be  considered for inclusion as  an  integral
part of  the activities implemented to  meet  the regulatory requirements
for assessing the need  for  a  100% M/R grant.

REFERENCES
1.   Construction  Grants - 1985:   Municipal  Wastewater Treatment, U.S.
     Environmental  Protection  Agency,  Office  of Water  Program Opera-
     tions, EPA  Report  No.  430/9-84-004,  July 1984.

2.   Hegg,  B.A.,   J.R.  Schultz,   and  K.L.  Rakness,  EPA  Handbook:
     "Improving   POTW   Performance  Using   the  Composite  Correction
     Approach,"  U.S.  EPA Center for Environmental Research  Information,
     EPA Report  No. 625/6-84-008,  October 1984.

  "Although the research described  in this article has  been funded wholly or .
   in oart by the United States  Environmental  Protection Agency through
   Contract 68-03-1821 to  James -M.  Montgomery  Engineers, Inc., it has  not
   been subjected to Agency  review  and therefore, does'not necessarily  reflect
   the  views of the Agency and no  official endorsement  should  be  inferred.
                                   -18-

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                                     TECHNICAL REPORT DATA
                              (fti-ase read [iiunictiuns on lite reverse before completing)
  i. REPORT NO.
                               2.
                                                             3. RECIPIENT'S ACCESSIG.VNO.
  •t. TITLE AND SUBTITLE
                                                             5. REPORT DATE
    Assessment of I/A Facilities  Seeking 100% Modification/
    Replacement Funding - Case  Histories
                                                  6. PERFORMING ORGANIZATION CODE
  7. AUTHOR1S)
    Arthur J. Condren, Bob A.  Hegg,  Jon H. Bender,
    Madan L. Arora
                                                             8. PERFORMING ORGANIZATION REPORT NO.
  9. PERFORMING ORGANIZATION NAME ANO ADDRESS '
    1.  & 4. James M. Montgomery Engineers, Inc.
            Pasadena, CA 91109-7009
    2.  Process Applications     3.  U.S. EPA, WERL
       Fort Collins, CO 80525      Cincinnati, OH 45268
                                                             10. PROGRAM ELEMENT NO.
                                                  11. CONTRACT/GRANT NO.
                                                     68-03-1821
  12. SPONSORING AGENCY NAME AND ADDRESS              .  •
    Water Engineering Research  Laboratory-Cincinnati,  OH
    Office of Research and Development
    U.S. Environmental Protection Agency
    Cincinnati, OH 45268            • '
                                                  13. TYPE OF REPORT AND PERIOD COVERED

                                                     Journal Article	
                                                  14. SPONSORING AGENCY CODE
                                                         EPA/600/14
 15' P*!*"ject"Officer?5 Jon  Bender (513)569-7620.   Presented  at WPCF 59th Annual Conference
    Los AngeleS, CA, October  6-9, 1986.  Submitted  to  Journal  Water Pollution Control
   dft
lion
 16,
           Before U.S. EPA  can  pay 100 percent" of-the  costs  of modification or
      replacement (100% M/R)  of any I/A process which  failed to meet their design
      performance specifications,  a determination must be  made that the I/A portion
      caused the failure or has significantly  increased expenditures at the facility
      and that the failure  is not  attributable to negligence.  . The U.S. EPA also
      developed the composite correcton program (CCP)  approach which identifies the
      unique combination of factors preventing compliance  at a particular POTW.  As
      such, the CCP approach  was felt to be well suited to meet certain requirements
      for the determination prior  to the awarding a  100% M/R Grant.

           Five POTW's that had claimed failure of installed innovative technologies
      were evaluated using  the  CCP approach.  Multiple factors limiting performance
      were identified at each POTW.  The factors often included deficiencies not
      related to the M/R grant  request.  These findings demonstrated that the CCP
      approach was a viable and necessary first step in implementing solutions for
      facilities requesting 100% M/R funding.
 17.
                                KEY WORDS ANO DOCUMENT ANALYSIS
 a.
                  DESCRIPTORS
                                    b.lOENTIFIERS/CPSN ENDED TERMS  C. COSATI Field/Group
13. OISTHI8UTION5TATEMENT

    RELEASE TO  PUBLIC
                                    19. SECURITY CLASS (TliaReport)

                                      UNCLASSIFIED
                                                                         21. NO. Of PAGES
                                               20. SECURITY CLASS (Thispage)

                                                 UNCLASSIFIED	
                                                                         22. PRICE
EPA Form 2220-1 (3-73)

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