EPA-450/3-78-004
March 1978
                     ASSESSMENT
        OF ORGANIC EMISSION
                         FACTORS
 U.S. ENVIRONMENTAL PROTECTION AGENCY
     Office of Air and Waste Management
  Office of Air Quality Planning and Standards
  Research Triangle Park, North Carolina 27711

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                                     EPA-450/3-78-004
              ASSESSMENT
                      OF
ORGANIC EMISSION  FACTORS
                        In

            (Catherine W. Wilson and Naomi l.evcnson

              Pacific Environmental Scr\ices, inc.
                    1930 14th Street
               Santa Monica, California 90404
                 Contract No. 68-02-258.1
                 Work Assignment No. 2
               Program Element No. 2AA635
            EPA Project Officer: James Southerland
                     Prepared for

         U.S. ENVIRONMENTAL PROTECTION AGENCY
             Offire of Air and Waste Management
           Office of Air Quality Planning and Standards
           Research Triangle Park, North Carolina 2771]

                     March 1978

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This report is issued by the Environmental Protection Agency to report
current technical data of interest to a limited number of readers. Copies
are available free of charge to Federal employees, current contractors
and grantees, and nonprofit organizations - in limited quantities - from
the Library Services Office (MD-35) , U.S. Environmental Protection
Agency, Research Triangle Park, North Carolina 27711; or, for a fee,
from the National Technical Information Service, 5285 Port Royal Road,
Springfield, Virginia 22161.
This report was furnished to the Environmental Protection Agency by
Pacific Environmental Services, Inc. , Santa Monica, California 90404.
The contents of this report are  reproduced herein as received from
the contractor.  The opinions, findings, and conclusions expressed
are tho^e of the author and not  necessarily those of the Environmental
Protection Agency.  Mention of company or product names is not to be
considered as an endorsement by the Environmental Protection Agency.
                     Publication No.  EPA-450/3-78-004

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                         TABLE OF CONTENTS

Section                                                      Page
LIST OF TABLES 	 ill
SUMMARY 	 iv
CONVERSION FACTORS FOR METRIC UNITS 	 v
1.0  INTRODUCTION 	 1-1
2.0  IDENTIFICATION OF DEFICIENCIES AND OMISSIONS 	 2-1
3.0  ASSIGNMENT OF PRIORITY RATINGS 	 3-1
4.0  ACCOMPLISHED AND CURRENT RESEARCH 	 4-1
     4.1   Oil and Gas Production 	 4-1
     4.2   Industrial Surface Coating 	 4-4
     4.3   Petrol euro Tank Storage 	 4-6
     4.4   Petroleum Refining	 4-8
     4.5   Degreasing 	 4-9
     4.6   Leakage From Gas Distribution 	 4-10
     4.7   Boilers, Fossil Fuel  	 4-12
     4.8   Refueling Motor Vehicles 	 4-14
     4.9   Plastics Frbrication and Forming 	 4-15
     4.10  Stationary Internal Combustion Engines 	 4-16
     4.11  Graphic Arts 	 4-17
     4.12  Gasoline Service Stations 	 4-17
     4.13  Byproduct Coke Ovens 	 4-18
     4.14  Synthetic Resin Manufacture 	 4-19
     4.15  Ethylene Dichloride Manufacture, Ethylene Oxide
           Manufacture 	 4-20
     4.16  Drycleaning 	 4-21
     4.17  Nonpipeline Transfer of Petroleum 	 4-21
     4.18  Charcoal Manufacture 	 4-23
     4.19  Vegetable Oil  Manufacture 	 4-23

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                         TABLE OF CONTENTS (concluded)

Section                                                      Page

5.0  NEEDS NOT CURRENTLY BEING ADDRESSED 	  5-1
6.0  PLAN FOR UPDATING AP-42 	  6-1
     6.1   Tasks for January Through June 1978 	  6-1
     6.2   Tasks for July Through December 1978 	  6-5
     6.3   Tasks for January Through June 1979 	6-6
     6.4   Tasks for July Through December 1979 	  6-8
     6.5   Continuing Tasks Throughout the Period 	  6-8
APPENDIX A 	.-	  A-l
APPENDIX B 	  B-l
REFERENCES
                                ii

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                          LIST OF TABLES

Table                                                       Page
3-1   National Hydrocarbon Emissions By Source Category ... 3-2
3-2   VOC Source Categories,-With Total Annual Emissions
      Greater Than 200 x 10  Pounds 	 3-11
3-3   VOC Source Categories Arranged In Order Of Air
      Quality Impact 	 3-12
3-4   Timetable And Manpower Estimates For AP-42 Update ... 6-2
                               iii

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                            SUMMARY

     This report presents the results of a survey of selected users
of AP-42 to determine the deficiencies of this publication with
respect to volatile organic emission factors.   A priority listing of
source categories was developed based on (1) mass of volatile organics
emitted nationally, (2) number of individual  sources, (3) population
affected, (4) quality of existing emission factors, (5)  needs as
perceived by users, and (6) work underway to  lead to improved
emission factors.  The highest priority categories were  found to
be:
     Oil and gas production
     Industrial surface coating
     Petroleum tank storage
     Petroleum refining
     Degreasing
     Leakage from gas distribution
     Boilers, fossil fuel
Accomplished and current research is summarized for each of the
top 19 priority categories.  A plan is presented for January 1978
through December 1979, detailing an orderly sequence for preparing
improved and updated sections for AP-42 based on the priority list-
ing and the availability of new information.
                                 iv

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               CONVERSION FACTORS FOR METRIC UNITS
                                                         Equivalent
Metric Unit                 Metric Name                 English Unit
Kg                    kilogram (103grams)                 2.2046 Ib
liter                 liter                              0.0353 ft3
dscm                  dry standard cubic meter          35.31  ft
                                                               2
scmm                  standard cubic meter per min.      35.31  ft
Mg                    megagram (10 grams)                2,204.6 Ib
metric ton            metric ton (10 grams)             2,204.6 Ib
     In keeping with U.S. Environmental  Protection  Agency policy, metric
units are used in this report.   These units may be  converted  to common
English units by using the above conversion factors.
     Temperature in degrees Celsius (C°) can be converted to  temperature
in degrees Farenheit (°F) by the following formula:
     t°f • 1.8 (t°c) + 32
     t°f = temperature in degrees Farenheit
     t°  = temperature in degrees Celsius or degrees  Centigrade
       c

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                         1.0  INTRODUCTION

     The estimation of pollutant emission rates from each of the
numerous sources found in typical communities is an essential step
1n the understanding of and amelioration of air pollution problems.
These emissions are frequently estimated by applying an emission
factor (emission rate per unit activity) to some measure of activity
(production capacity, fuel usage, etc.).  The most comprehensive
Information on emission factors is found in a document published by
EPA, "Compilation of Air Pollutant Emission Factors," AP-42.  This
material was first published in 1972 and has been updated and expanded
each year, or more often, since that time.  This report deals with a
plan for updating the AP-42 emission factors for volatile organic
compounds (VOC)* and for expanding the coverage of AP-42 to Include
additional sources of VOC.
     Originally, VOC emission factors were used in compilation of
total hydrocarbon inventories that were used by control officials
in implementation planning.  The control of VOC emissions was undertaken'
as the most realistic way of controlling ambient levels of oxidant
which exceeds the air quality standard in a majority of the air quality
control regions (AQCR).  As methods for predicting oxidant control
requirements have become more sophisticated, the specifications for
VOC Inventories have become more exacting.  At a minimum, present
 The emission factors in AP-42 are labeled "hydrocarbons" even
 though they include organic compounds that contain oxygen, nitro-
 gen, and halogens as well as hydrogen and carbon.  An attempt is
 currently being made to substitute "volatile organic compoundstt(VOC)
 as a more accurate term; hence, this terminology is used throughout
 this report.  The term "nonreactive organics" is used to indicate
 methane, ethane, 1,1 ,l-,trichloroethane and trichlorotrifluoroethane
 (Table 1, page 35314, Federal Register, July 8, 1977); all other
 compounds are classified as "reactive organics."
                                1-1

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Inventories must be designed to differentiate between methane and
other organics, and if the inventory must serve as input for photo-
chemical modeling exercises, the inventory must be broken down even
further Into paraffins, aromatics, olefins, aldehydes, or other
groupings.  The emission factors in AP-42 were developed before
these special needs existed and in many cases, therefore, the
factors do not fulfill 411 the user needs.
     Section 2.0 of this report summarizes the deficiencies and
omissions of present AP-42 VOC factors as identified by numerous
users of the volume.  The following sections include an assignment
of priority ratings to each source category, a summary of work
recently completed or underway related to VOC emission factors, and
a proposed plan for expediting the expansion and update of AP-42.
This report does not Include an evaluation of mobile source emission
factors because these are the responsibility of a separate group
within EPA and are outside the scope of this work assignment.
                               1-2

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   2.0  IDENTIFICATION OF DEFICIENCIES AND OMISSIONS IN AP-42


     Users of AP-42 were interviewed to obtain their opinions on

the adequacy of the VOC factors for their needs,   A list
of interviews is given in Appendix A.  Their comments are summarized

in the following paragraphs, and for convenience they are listed

according to the applicable section numbers in AP-42.

     • Section 1 ~ External Combustion Sources

       There is a need for reactive VOC factors for powerplants,
       large boilers, and large incinerators.  This information
       Is required for new source review to determine whether
       these sources may be subject to the emissions offset
       policy.  Factors (total and reactive VOC)  are lacking
       for sources that burn mixed fuel such as coal/refuse
       or oil/refuse.  Factors for residential heaters — hand-
       fired coal and oil fired — appear to be based on old
       test data and may not be applicable to modern heaters
       of Improved design.  It would be useful to have all
       factors for residential heating put in a separate sub-
       section rather than including them with the factors
       for larger combustion sources.  One agency indicated
       a need for VOC factors for military fire-fighting
       schools.

     • Section 2 - Solid Waste Disposal

       No specific comments were received except for those
       related to fuel/refuse combustion as noted above.

     • Section 3 - Internal Combustion Engine Sources

       Comments were made about the difficulties  of using the
       factors for stationary internal combustion engines when
       duty cycles are not well defined.  In addition, it is
       unclear whether the factors include evaporative emissions
       when these are not broken out separately or whether the
       factors are for exhaust emissions only.

     • Section 4 - Evaporation Loss Sources

       Users of AP-42 differed in their opinions  of the adequacy
       of emission factors for surface coating.  Some wanted
       factors based on the number of units coated; others pre-
       ferred factors based on the quantity of coating material
       used; and others were satisfied with factors of 2,000
                                  2-1

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  pounds per ton based on the amount of solvent used.
  Some users wanted a discussion of the effect of heating
  on solvent emissions.
  Many individuals expressed dissatisfaction with the
  factors for petroleum storage, transportation, and
  marketing, but most of these individuals ha*l not
  studied the revisions of these sections tha|, yejrg pub-
  lished in Supplement 7 to AP-42.  Those v^io were'
  familiar with Supplement 7 were still dissatisfied
 "with the treatment of vapor balance systems.  The system
  needs to be considered as an entity (see Figure 3-2 in
  EPA-450/2-77-035 for example) because the storage tanks
  and delivery trucks are interconnected.  This cannot
  readily be done in the present format of AP-42 with
  storage and transportation in two separate subsections.
  A need was expressed for factors for solvent extraction
  operations -- cottonseed oil, for example -- where the
  factors were based on the amount of material extracted
  or the amount of the final product.  Factors for solvent
  reclamation were also requested.

  Comments were made about the difficulties of estimating
  emissions from tank truck, gasoline loading  terminals
  where part of the emission factors are in Section 4.3
  and part are in Section 4.4.  It was suggested that a
  section that treated loading terminals as an entity
  would be valuable.  The situation is similar with re-
  spect to bulk plants except that Section 4.3 does not
  contain emission factors that are applicable to storage
  tanks as small as those commonly found at bulk plants.
  There is an even greater need, therefore, for a section
  that treats bulk plants as an entity.

• Section 5 - Chemical Process Industry
  No specific suggestions were received for expansion or
  modification of this section.  Several agencies commented
  on the difficulty of inventorying this industry because
  many plants change their processes on a monthly or
  seasonal basis as the demand for particular products
  changes.

• Section 6 - Food and Agricultural Industry

  A general concern was expressed that VOC may be emitted
  in many operations for which only particulate factors
  are given in AP-42.  These include alfalfa dehydrating
  and drying of various grains.  Tobacco drying should also
                          2-2

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be included in AP-42.  Factors for coffee roasting
and fish processing are given in terms of specific
chemical species and are difficult to transform
into total VOC factors.  Large amounts of VOC are
used as carriers for pesticides, and factors should
be derived for pesticide usage preferably by acre-
age, crop and growing season.  VOC emission factors
for wine making should be reevaluated to verify
that the present listing of "negligible" is accurate.

Section 7 - Metallurgical Industry

No real deficiencies were identified in this section
possibly because no VOC factors are given for any
operation other than coke manufacturing.  There is
a general feeling that VOC may be emitted during
secondary smelting, but the amounts are believed
to be small.  A need was expressed for information
on organic species — particularly benzene — from
byproduct coking.

Section 8 - Mineral Products Industry

Most operations in this category do not involve VOC
emissions except for those associated with fuel
combustion to heat kilns and dryers.  A question
was raised about the inconsistencies in reporting
In-process fuel emissions where VOC factors are
given for brick manufacturing but not for cement
or lime manufacturing.  Most users felt that VOC
would be emitted from all in-process fuel combustion
regardless of the nature of the manufactured pro-
ducts.  VOC emissions from coal storage piles were
of some concern since there have been reports of
5-percent losses during storage of several months
duration.

Section 9 - Petroleum Industry

Many comments were received about the lack of VOC
emission factors for oil and gas production.
Specifically, the following operations were mentioned:

   Pumps and compressors used in gas processing
   Sweetening of natural gas

   Dehydration of natural gas

   Stationary generators (diesel and gas fueled)
                        2-3

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     Flares
     Steam generators (crude oil fueled)

     Seepage from fields
     Fugitive emissions at well heads

  Suggestions were made that separate factors be
  developed for onshore and offshore operations and
  that activities be separated into drilling, pro-
  duction* and processing categories.

  Many comments were also received about the VOC
  factors for refineries.  Several individuals questioned
  the validity of the factors given for fluid coking
  units, for FCCU's with CO boilers, and the factor
  designated as miscellaneous (air blowing, sampling, etc.),
  No factors are listed for oil-water separators, so
  some users have assumed that these emissions are in-
  cluded in the factor labeled "process drain."  Some
  explanation should be provided.  Currently, there is
  a debate about the appropriateness of basing fugitive
  emissions estimates on refinery throughput rather than
  on the number of valves, pump seals, flanges, etc.
  An attempt should be made to resolve this issue.

• Section 10 - Wood Processing

  No comments were recieved concerning this section.

• Section 11 - Miscellaneous Sources
  There was little concern about the validity of the
  VOC factors for forest wildfires and other accidental
  occurrences because, apparently, little use is made
  of these factors.  There was considerable interest
  in developing reliable factors for emissions from
  natural sources such as forests, vegetation, fossil
  fuel deposits, and quasi-natural sources such as
  sanitary landfills and cattle feedlots.  These
  natural and quasi-natural emissions are of concern
  to those who are attempting to predict ambient oxi-
  dant levels from precursor levels and, thus, must be
  concerned with all VOC emissions whether or not they
  originate from man's activities.
                            2-4

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     In addition to the specific comments previously listed,
AP-42 users made some general comments about the organization and
content of the volume.  Several users wanted information that would
allow them to inventory separately methane, ethane, 1,1,1-trl-
chloroethane, and trichlorotrifluoroethane according to the re-
commended policy on control of VOC as presented in the July 8, 1977
Federal Register.  One agency wanted emission factors for benzene.
Several users suggested that a listing of trade names of solvents
would be helpful.  Some users wanted estimates of uncertainties 1n
emission factors and, in addition, wanted estimates of uncertainties
in the overall emissions computation including uncertainties in
activity factors as well as emission  factors.  Several users com-
mented about inconsistencies in factors listed in Appendix C of
AP-42 and those listed in the main body of the document.
     It Is believed that many more deficiencies and Inconsistencies
would have been Identified if it had been possible to Interview
AP-42 users repeatedly during a prolonged period of using the docu-
ment.  The volume contains too many data items for any Individual
to recall during one interview.  The comments that were received
generally dealt with the section of AP-42 that the individual was
using at the time of the interview.
     In general, users had four reasons for dissatisfaction with the
present edition of AP-42.
     1.  They were attempting to compile an inventory and
         needed information on a source category that
         was not listed in AP-42.  Examples are tobacco
         drying, pesticide usage,  and combustion of coal/
         refuse or oil/refuse.
     2.  They were attempting to evaluate proposals for
         accomplishing emissions offset, and the proposer
         had suggested the elimination of emissions from
         some source  such as cutback asphalt paving or
         vegetation, which was not adequately treated in
         AP-42.
                                  2-5

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     3.  They were not sure that they were correctly
         Interpreting the information given in AP-42.
         Examples of this are in-process fuel emissions
         in brick, cement, and lime manufacturing which
         seem to be inconsistently listed, and evaporative
         emissions from stationary 1C engines which are
         listed for some engines and not for others.  In
         both instances the users had difficulty in
         determining whether these emissions had been
         Ignored or whether they, when not listed, were
         included with other emissions.

     4.  They were attempting to carry out a new source
         review and needed to estimate uncontrolled
         emissions from new equipment.  The present
         edition of AP-42 contains data on existing (or
         even old) equipment but does not discuss new
         equipment which may have lower emissions.

     No one who was interviewed expected that AP-42 would serve

as a primary source of information about control technology
and the efficiencies of control devices.  Other documents were
used as sources of this information.  Individuals who were
compiling specialized inventories for modeling purposes, also

did not expect that AP-42 should provide the information that

they require on organic species breakdowns.  In fact, such

information, if it were included in AP-42 for each source type,

would be more detailed than some modelers need or desire.
No attempt was made to determine whether these kinds of users
would turn to AP-42 as a primary source of information if the
necessary data were added to the existing volume.
                                2-6

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             3.0  ASSIGNMENT OF PRIORITY RATINGS

     Volatile organic compound sources were prioritized to
select source categories that should be added to AP-42 or most
urgently require updating.  The first stratification was based
on the nationwide annual emissions of VOC from each source
category.  Additional stratifications were based on the popula-
tion affected by the source and the number of individual sources.
These factors were compiled for the nation as a whole to give a
ranking of sources based on air quality impact.  No consideration
was given to the reactivity or toxicity of the emitted organics
or to the air quality attainment rating in the affected area
because it was believed that these factors have little influence
on the adequacy of AP-42 as perceived by its users.  Computations
made by others were used whenever possible because the scope
of this study was too limited to permit the compilation of a
new data base for nationwide VOC emissions.
      The starting point for the prioritization exercise was the
 priority rating system used by The Research Corporation (TRC)  1n
 their analysis  of the impact of new source performance standards
 (NSPS) on emissions  from stationary sources.    The source classi-
 fication scheme and  emissions calculations were taken from this
 report and augmented, as necessary, to include other source cate-
 gories that were identified as being of interest.   Selected natural
 and quasi-natural sources were also added to the listing.  The
 final  tabulation of  107 categories is given in Table 3-1.  Thirty-
 two of these categories that emit more than 200 x  10  pounds per
 year are listed in Table 3-2.   Emissions  from sources located  in
 rural  or unpopulated areas were adjusted  by dividing by 500 — a
 number chosen to represent the ratio of population densities 1n
 *
  Higher priorities  were  given  to multiple  sources of moderate size than
  to a  single,  very  large source because  1t is believed that emissions
  estimates for the  very  large  source would be based on actual tests
  rather than emission factors  taken from AP-42.
                                3-1

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urban and rural  areas.   These adjusted  emissions  are  also  listed
in Table 3-2.   Additional  adjustments were made in certain source
categories as  follows:
     1.   Ammonia manufacture was  deleted  from the list  because
         the hydrocarbon emissions  consist entirely of  methane
         and also because  an AP-42  section will be prepared  by
         the Monsanto Research Corporation under  contract  to
         EPA.
     2.   Acrylonitrile  and carbon black were  deleted  from  the
         list  because AP-42 sections for  these sources  will  be
         prepared by Monsanto Research  Corporation under con-
         tract to EPA.
     3.   Ethylene oxide and ethylene dichloride were  flagged
         to indicate that  their priority  rating should  be
         lowered because of a relatively  small number of
         sources — 16  for ethylene dichloride2 and n similar
         (but  uncertain) number for ethylene  oxide.
This final adjusted listing of source categories  in  given  in
Table 3-3 prioritized according to air quality impact as
determined by total VOC emissions.   Sources  that  emit primarily
methane are listed according to their emissions  of VOC other
than methane.   Sources were also rated according to  (1) quality
and applicability of existing emission factors.  (2)  needs  as
perceived by users, and (3) work underway or recently completed
that could lead to new or improved emission factors.   These
factors were combined with the air quality impact ranking  to
give a final priority ranking as shown in Table 3-3.   Source
categories of lesser air quality impact than those listed  in
Table 3-3 were evaluated similarly but in a qualitative rather
than a formal quantitative manner.   This is discussed further
in Section 4.0 as part of the explanation of the work plan.
                                  3-10

-------
       Table 3-2.  VOC SOURCE  CATEGORIES WITH TOTAL ANNUAL
                     EMISSIONS GREATER THAN 200 x 10° POUNDS
Swire* Categories
Softwood forests
Hardwood forests
Grasslands
Oil' and gas production
(011,4.100; gas. 3.800)
Agricultural open burning
Industrial surface coating
(sheet, strip, and coll, 1,723;
paper and paperboard, 1,723;
fabric treatment. 699;
autonblle and truck finishing. 373;
Miscellaneous. 139)
Petroleum tank storage
Petroleum refining
Leakage fro* gas distribution
Degrtaslng
Ammonia Manufacture
Refueling motor vehicles
Stationary Internal contention engine!1.
Plastics fabrication and forming
Boilers, fossil fuel
Gasoline service stations
Graphic arts
Carbon black, furnace process
Forest fires
Drycleanlng
Ethylene oxide manufacture
Orchard heaters
UoodMaste boilers
Synthetic resin Manufacture
Byproduct coke ovens
Charcoal Manufacture
Ethylene di chloride Manufacture
Nonplpellne transfer of petroleuM
Acrylonltrlle Manufacture
Vegetable oil Manufacture
Pesticide usage
Annual Emissions
(ID* lb)
24,920
12,628
12.386
7,900.
5.600b
4,657
4.573
3.125
2.400°
2.000
1.620
1.277
1.265
1.016
1.008
953
936
855
772
619
588
S52
470
393
324
307
280
277
231
228
225
Annual Emissions
Adjusted for-Population Exposed9
(106 Ib)
598
253
248
7.900
112
4,657
4.S73
3.125
2.400C
2.000
1.620
1,277
1.265
1.016
1.008
953
936
855
2
619
588
1
1
393
324
307
280
277
231
228
1
aSee text, pages 3-1 and 3-10. for explanation.
Another source (flef. 5) gives 300 x 106 Ib/yr as an
C0oes not Include Methane.
missions estimate-
                                   3-11

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      The highest priority source categories for revised AP-42
 sections were found to be:
      Oil and gas production
      Industrial surface coating
      Petroleum tank storage
      Petroleum refining

For these sources the final priority rankings were identical to
the rankings based on air quality impact alone.  Industrial sur-
face coating receives a high priority ranking because the diverse
operations in this category are considered collectively rather
than individually.  Prioritization of 268 individual surface
coating operations has been performed by the Monsanto Research
Corporation  so it is possible to consider individual subcategories,
if desired, in formulating a plan to update AP-42.
     The final  priority ratings from Table 3-3 are used  in the
organization of Section 4.0 which summarizes work recently com-
pleted or underway and in the formulation of the workplan that
is presented in Section 6sO.   The availability of information  on
reactive and nonreactive VOC is discussed in Section 4.0, but
was not considered explicitly in deriving priority ratings.
                                 3-13

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             4.0  ACCOMPLISHED AND CURRENT RESEARCH


     Research that has recently been accomplished or 1s currently
underway that could lead to new and Improved emission factors 1s

summarized 1n Paragraphs 4.1 through 4.19 for each of the highest

priority source categories.  A more complete listing that Includes
all source categories 1s given In Appendix B.


4.1  OIL AND GAS PRODUCTION

     In general, no comprehensive field studies have been completed
to provide a data base for formulating emission factors.  Emission

factors have been developed by extrapolation of factors developed
for similar source categories, such as petroleum refining and
stationary Internal combustion.  Field studies are underway that
relate specifically to oil and gas production.

     • "Atmospheric Emissions from Offshore Oil and Gas Deve-
       lopment," EPA-450/3-77-026, June 1977.  A report prepared
       by Energy Resources Company, Inc., for EPA under Contract
       No. 68-02-2512.

      This report  includes  no  field studies,  but  it contains
      suggested  emission  factors  developed from existing litera-
      ture.   It  presents  detailed process descriptions  including
      drilling,  oil  and gas processing,  and waste treating, and
      identifies emission sources which  require further study ~
      specifically gas vents,  oil  storage vents,  water  separa-
      tors,  compressor seals and  thrust  bearing vents and
      well completion, blowouts,  and oil spills.  Qualitative
      comments are made about  the relative amounts of methane
      and total  hydrocarbons.

    • "Control of Hydrocarbon Emissions  From Stationary Sources
      in the South Coast Air Basin."  A report prepared for the
      California Air Resources Board by KVB, Inc., which is to
      be Issued  in draft form in January  1978, and in final
      form later in the spring.

      This report includes field testing of 54 sources at two
      oil fields in the Los Angeles area.  Detailed hydrocarbon
      species analysis were performed by gas chromatography-mass
      spectrometry (GC-mass spec.) techniques.  Since the pur-
      pose of the study was to develop an emission inventory
      rather than to formulate emission factors, no detailed
                               4-1

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  descriptions of the oil field operations are Included.
  Detailed test results may not be Included in the study
  report but will be available from a data tape that will
  be submitted to the California Air Resources Board with
,  the report.

• "Multimedia Assessment of Environmental Effect of
  Natural Gas Processing Plants."  A study in progress
  by TRC for the Chemical Processes Branch of IERL and
  scheduled to be compteted in the spring of 1978.

  This work does not involve any field  testing, but it
  will provide a summary of the state of knowledge with
  particular emphasis on reactive organics.

• "Evaluations of Emissions From Onshore Drilling, Pro-
  ducing, and Storing of Oil and Gas."  A study in progress
  by PES for the Chemicals and Petroleum Branch, ESED,
  OAQPS, to be completed by the summer  of 1978.
  This study will not include field testing, but it wtll
  provide detailed descriptions of process operations
  and sources of emissions.  The best possible emissions
  factors will be derived from existing literature.  Re-
  presentative oil fields from the entire United States
  will be studied.

• "Fugitive Emissions From Oil Field Producing Operations."
  A study 1n progress by Rockwell International for the
  American Petroleum Institute.  Draft  report to be sub-
  mitted In July 1978, and final report issued later in
  1978.
  This is expected to provide the definitive data base
  for evaluating emissions from oil and gas production.
  The field tests have been designed to provide statis-
  tically valid data for onshore and offshore production
  in the major United States producing  areas.  Fixed roof
  storage tanks are included in the study.  Hydrocarbons
  will be analyzed by gas chromatography to provide a
  species breakdown.

• "Determination of Air  Pollutant Emission Factors for
  Thermal Tertiary Oil Recovery Operations in California."
  A study to be conducted by KVB, Inc., for the California
  Air Resources Board.   Probable issue  date fs the spring
  of 1979.
                            4-2

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       This study will Include,assembly of all  existing informa-
       tion on tertiary recovery steam generators (36 known tests)
       and development of emission factors if existing test data
       are sufficient; otherwise, field tests will  be done to
       fill data gaps.  Tests will be conducted to  measure fugitive
       emissions, and hydrocarbon species will  be measured by GC-
       mass spec, analysis for all tests performed  by the contractor.

       "Natural Gas and Crude Oil Production."  A document bearing
       this title is proposed for the series of Control Technology
       Documents for Stationary Sources of VOC.

       There is no scheduled date for issuing this  document.
       Apparently there is no firm assurance that it will be
       issued.

       Miscellaneous unpublished tests conducted by the California
       A1r Resources Board and local California agencies, tests
       conducted by oil producing companies and reported in environ-
       mental impact reports (EIR's) or permit applications, and
       miscellaneous tests conducted by EPA.  No attempt was made
       to collect detailed information about these  because source
       test results usually do not contain any breakdown of gaseous
       hydrocarbon species, although some tests may include measure-
       ments of condensible hydrocarbons.*  Source  test results
       are not usually accompanied by sufficient information to
       characterize the activity level of the source (production
       rates, fuel consumption, rates, etc.), and unless this
       Information can be obtained independently, the test data
       are not useful in the development of emission factors.  In
       the particular case of oil and gas production, where well-
       planned studies are in progress for the purpose of developing
       emission factors, it is believed that collection of a number
       of miscellaneous test results would not be useful enough to
       justify the effort.
*
 This term is commonly used to mean organic materials that are
 trapped 1n an impinger and subsequently recovered by extraction
 with chloroform or other organic solvent.
                                 4-3

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4.2  INDUSTRIAL SURFACE COATING

     The existing Section 4.2-1 of AP-42 does not meet the needs
of; users primarily because it does not describe the types of data
that should be gathered to define the level of activity for these

operations and does not deal with the problems of handling the

multiplicity of trade names that are applied to solvents.  These
needs can be met by organizing and summarizing existing material;

field testing is not required except possibly 1n instances where

sufficient heat 1s applied to cause changes in the chemical com-
position of the solvent.  Most of the relevant research summarized
herein deals with the organization of material on surface coating
rather than field testing.

     • "Source Assessment:  Pr1or1tization of Air Pollution From
      , Industrial Surface Coating Operations," EPA-650/2-75-019-8,
       February 1975.  A report prepared by Monsanto Research
       Corporation for EPA under Contract No. 68-02-1320.

       The report prioritizes surface coating operations according
       to type of product coated -- 268 in all.  Solvent composi-
       tion, surface area of each unit coated, and coverage per
       unit volume of coating material are listed for each type
       of product.  Priority lists were generated according to
       four options:  (1) toxicity of emitted organic species,
       (2) toxiclty of photochemical oxidant, (3) worst-case
       toxicity, and (4) total mass of organic emissions.
             ' i
     •9 "Control Technology Guidance Documents for Stationary
       Sources of Volatile Organic Compounds, Vol. 1, General;
       Coll, Paper and Fabric Products; Vol. Ill, Surface Coat-
       Ing of Metal Furniture; Vol. IV, Surface Coating for
       Insulation of Magnet Wire; Vol. V, Large Appliance
       Manufacture."  OAQPS Guideline Series published 1n
       December 1977 (some volumes issued earlier).

       These documents emphasize control technology and, as a
       rule, do not include any results of field tests unless
       they were done to evaluate control devices.  They contain
       no detailed information on chemical composition of
       coatings or solvents, but they do include useful process
       descriptions.

     • "Control Technology Guidance Documents for Stationary
       Sources of Volatile Organic Compounds; Surface Coating
                                4-4

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  of Other Metal Products - Industrial; Flat Wood Products."
  OAQPS Guideline Series scheduled for publication in June
  1978.
  The format and content of these is expected to be similar
  to other volumes 1n this series and emphasize control
  technology rather than emission factors.

• "Control Technology Guidance Documents for Stationary
  Sources of Volatile Organic Compounds; Wood Fumtture
  Manufacture; Architectural and Miscellaneous Coatings."
  OAQPS Guideline Series scheduled for publication tn
  December 1978.
  These documents are expected to be similar to others in
  the series.  It 1s not known whether the wpod furniture
  document will emphasize surface coating, but it 1$ assumed
  that it will because the process has not been treated in
  other volumes in the series.

• "Control Technology Guidance Documents for Stationary
  Sources of Volatile Organic Compounds; Other Industrial
  Surface Coatings; Auto Refinishing; Other Solvent Usage."
  OAQPS Guideline Series that are listed without any proposed
  date of issuance.

  No comments can be made about the contents of these docu-
  ments at this time.  Apparently, there is no certainty
  that they will ever actually be Issued.

• "Control of Hydrocarbon Emissions From Stationary Sources
  1n the South Coast Air Basin."  Report prepared by KVB,
  Inc., for the California Air Resources Board — to be
  issued in draft form in January 1978, and in final form
  later in the spring.
  Fifty field tests were performed on various kinds of
  surface coating operatings.  Detailed hydrocarbon species
  analyses were performed by GC-mass spec., but no detailed
  descriptions of the processes are given since the purpose
  of the study was to compile an inventory rather than to
  develop emission factors.

• "Procedures for the Preparation of Emission Inventories
  for Volatile Organic Compounds," EPA-450/2-77-028,
  December 1977.

  This report describes the information that should be
  collected as part of an emission inventory that includes
  surface coating operations.  It gives guidance on using
  this information to calculate emissions.
                           4-5

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4.3  PETROLEUM TANK STORAGE

     The existing section in AP-42 was revised in April 1977, and
might be expected to contain very recent test data; however, this
1s not the case.  The section is based on information contained

1n bulletins issued by the American Petroleum Institute between
1959 and 1969.  Many users of AP-42 believe that this information
is outdated.  Work 1s in progress to remedy this situation.

     • "Floating Roof Emission Test Program Report," prepared
       by Chicago Bridge and Iron for Standard Oil of Ohio,
       November 18, 1976.

       Studies were conducted on 8- and 20-foot-diameter scale
       model tanks.  The following variables were studied:
       (1) organic liquid vapor pressure and temperature, (2)
       seal type, (3) secondary seal, and (4) gap size and loca-
       tion.  No field tests were done, and an octaine-propane
       blend was used as a surrogate for petroleum distillate.
       Total hydrocarbons were measured with a flame ionization
       detector.

     • "Metallic Seating Ring Emission Test Program Report,"
       prepared by Chicago Bridge and Iron for the Western Oil
       and Gas Association, January 19, 1977.

       Studies were conducted on 8- and 20-foot-diameter scale
       model tanks.  Evaluations included the effects of wind
       sweeping hydrocarbon gases out of the vapor space and
       into the atmosphere.  The quality of ring installation,
       gap sizes and locations, and secondary seals were varied
       systematically as part of the experimental design.  Total
       hydrocarbons were measured with a flame ionization detector.

     • "Hydrocarbon Emissions From Floating Roof Petroleum Tanks."
       Report prepared by Engineering Science, Inc., for the
       Western Oil and Gas Association, January 19, 1977.
       Field tests were conducted to measure evaporative losses
       for 13 tanks storing petroleum distillate and three tanks
       storing crude oil.  Emissions were evaluated indirectly
       by measuring the change in the density of the stored
       liquid.  The program was hampered by numerous experimen-
       tal difficulties, but a workable test procedure was
       finally devised.
                                4-6

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• "Floaring Roof Tank Evaporative Loss Study."  Statement
  by the Mobil Oil Corporation, Princeton, N.J., to the
  California Air Resources Board Workshop, December 17,
  1976.
  This study, which is still in progress, involves a 4,000
  gallon square test tank.  The effects of wind speed,
  temperature, vapor pressure, and various seal combinations
  are being evaluated.

• "Hydrocarbon Emissions From Fixed Roof Petroleum Tanks."
  A report prepared by Engineering Science, Inc., for the
  Western Oil and Gas Association, July 1977.

  This study included 46 tanks ranging in size from less
  than 2,000 barrels to more than 100,000 barrels which were
  used to store crude oil (37 tanks), distillate (six tanks),
  and fuel oil (three tanks).  Measured emissions were
  compared with those calculated from API Bulletin 2518, and
  differences were found.  Hydrocarbon species were measured
  and are reported according to molecular weight categories.

• "Petroleum Liquid Storage, Fixed Roof Tanks."  OAQPS Guide-
  line Series published in December 1977.

  This report contains no original test data but does summarize
  some interim results from studies in progres.

• "Petroleum Liquid Storage, Floating Roof Tanks."  OAQPS
  Guideline Series scheduled for publication in June 1978.
  This report is expected to contain summaries of data from
  other studies but will not include original test data.

• "Floating Roof Tank Emission Study."  A study in progress
  by Engineering Science, Inc., for the American Petroleum
  Institute.  Report is due in the spring of 1979.
  This study will provide field test data that will serve
  as a basis for updating and revising API Bulletins 2517
  and 2519.

• "Control of Hydrocarbon Emissions From Stationary Sources
  in the South Coast Air Basin."  Report prepared by KVB,
  Inc., for the California Air Resources Board — to be
  issued in draft form in January 1978, and in final form
  later in the spring.

  Field tests were performed on three oil field tanks
  (with vapor recovery systems) and on seven refinery
  tanks.  Detailed hydrocarbon species analyses were per-
  formed by GC-mass spec., but no detailed descriptions of
  the tanks are given since the purpose of the study was to
  compile an  inventory rather than to develop emission
  factors.

                           4-7

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4.4  PETROLEUM REFINING

     The present information in AP-42 on petroleum refining is

derived almost entirely from a study conducted by the Los Angeles
County Air Pollution Control District in the late 1950's.  This

study was extensive and used the most advanced techniques that
were available at that time; however, many users of AP-42 feel

that It 1s no long adequate.  Work is presently underway to pro-

vide an updated data base.

     • "Development of Improved Emission Factors and Process
       Descriptions for Petroleum Refining."  Report prepared
       for EPA by Radian Corporation under Contract No. 68-02-
       1886, April 15, 1977.
       The contract did not include any field testing.  The
       report is a corrected version of the material in AP-42
       with some improvements in stationary source factors.
       As a part of the contract, the material is written in
       a format suitable for inclusion in AP-42, and will be
       Included in a forthcoming AP-42 supplement.

     • "Assessment of the Environmental Emissions From Oil
       Refining."  A study in progress by Radian Corporation
       for the Chemical Processes Branch of IERL and scheduled
       for completion in the spring of 1979.

       This includes sampling for hydrocarbons at fugitive and
       point emission sources at 14 refineries.  No emissions from
       storage are included.  One of the purposes of this con-
       tract is to provide improved emission factors for petro-
       leum refineries accompanied by information on the distri-
       bution of hydrocarbon species in the various emissions.
       Suitable sections in AP-42 format are expected to be
       Included with the final report.

     • "Control of Hydrocarbon Emissions From Stationary Sources
       In the South Coast Basins."  Report prepared for the Cali-
       fornia Air Resources Board by KVB, Inc., which is to be
       issued in draft form in January 1978, and in final form
       later in the spring.

       This report includes results of 66 field tests at three
       refineries in the Los Angeles area.  Stationary and fugi-
       tive sources are included, and storage tanks were tested
       at two of the refineries.  Detailed hydrocarbon species
                                4-8

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       analyses were performed by GC-mass spec,  techniques.   Since
       the purpose of this study was to develop  an emission  inven-
       tory rather than to formulate emission factors, no detailed
       descriptions of refinary operations are included.   Detailed
       results of all the tests may not be contained in the  study
       report but will be available from a data  tape that will  be
       submitted to the California Air Resources Board with  the
       report.

     • "Survey of Compliance Analysis and Study  of Air Pollution
       Problems and Controls at Petroleum Refineries."  Report pre-
       pared for EPA by PES under Contract No. 68-02-1378, April
       1977.
       This study was a compliance evaluation of every refinery
       in the United States.  One result of this evaluation  was
       the compilation of a comprehensive file of refinery source
       tests, believed to include most of the tests ever performed
       on all refineries in the United States.  Normally, source
       test reports include so little process information that they
       are not well-suited for emission factor development;  however,
       since these test results are already compiled, it might be
       worthwhile to scrutinize them to see if any useful conclusions
       can be drawn relative to emission factors.

     • "Petroleum Refinery Vacuum Systems, Waste Water Separators
       and Process Unit Turnaround."  OAQPS Guideline Series pub-
       lished in October 1977.
       This document includes summaries of existing data that
       relate to control technology.  No original test results
       are presented.

     • "Petroleum Refinery Fugitive Emissions (Leaks)."  OAQPS
       Guideline Series scheduled for publication in June 1978.

       This document is expected to emphasize control technology
       rather than the estimation of emissions from leakage.
4.5  DECREASING

     There is no section in the present edition of AP-42 that is

devoted to degreasing.  The situation is similar to that previously

discussed for industrial surface coating; organization of data is

required rather than field testing because, in this operation, the

solvent consumed essentially equals the solvent emitted to the

atmosphere.  Two reports have been published and may be helpful

organizing this material.

                                4-9

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       "Source Assessment:   Solvent Evaporation-Degreasing,"
       EPA-600/2-76-032d, June 1976.   A report prepared  by
       Monsanto Research Corporation  for EPA under Contract
       No. 68-02-1874.

       This report describes various  kinds  of degreasing pro-
       cesses and lists the number of plants of each type.
       Emissions are estimated for the entire United States1
       by defining a representative source  for each solvent
       type based on information contained  in the NEDS data
       base.  Emission factors of 1,000 grams per kilogram are
       applied to solvent consumption data  for the entire
       nation.  No information is presented that can be  used
       to relate solvent consumption  to the amount of material
       cleaned or degreased.  Some of the material in this
       report would be useful for AP-42, but, it does not address
       the problem of estimating emissions  from a single plant
       or even a single urban area.

       "Control of Volatile Organic Emissions From Solvent Metal
       Cleaning,"  EPA-450/2-77-022.   OAQPS Guideline Series
       published in October 1977.

       This report deals primarily with the performance  of con-
       trols, but a few tests of uncontrolled units are  included.
       Emphasis is placed on estimated average, nationwide
       emissions rather than evaluating single degreasing units.
4.6  LEAKAGE FROM GAS DISTRIBUTION

     This source has been identified as a major one in the Los

Angeles area by using specialized analytical techniques that have
not been implemented elsewhere.  The basic technique is described
tn the publication discussed herein.

     • "Source Reconciliation of Atmospheric Hydrocarbons."  This
       report, dated March 1975, was prepared by Henry Mayrsohn
       and James Crabtree of the California Air Resources Board
       Laboratory, El Monte, California.
       The source recondiliation technique involves measurement
       of atmosphere C2 - C§ hydrocarbons and developing profiles
       for various locations, times of day, and seasons.  Source
       profiles were determined for major sources of atmospheric
       hydrocarbons in the Los Angeles area, including automotive
       exhaust, gasoline, gasoline vapor, commercial natural gas,
       geogenic natural gas, and liquefied petroleum gas.  Multi-
                                4-10

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       varlate regression analysis was used to determine the
       contribution of each source category to the atmospheric
       mix.
       The contribution of each category varies with location and
       time of day, but the average distribution of nonmethane
       hydrocarbon emissions was found to be automotive exhaust,
       47 percent; gasoline, 31 percent; commercial natural gas,
       8 percent; geogenlc natural gas, 14 percent; and liquefied
       petroleum gas,  1 percent.  Commercial  natural gas in the
       Los Angeles area contained 83-percent methane, 11-percent
       ethane, and 6-percent higher hydrocarbons.
Based on the aforementioned Los Angeles data,  the quantity of non-
methane hydrocarbons from commercial natural gas is 8 percent of the
total 720,000 tons per year of organic emissions in the South Coast
A1r Shed or 115 x 10  pounds per year.  This is approximately 0.3
percent of all gas distributed to customers.  Assuming that emissions
are proportional to quantities of natural gas  delivered to the cus-
tomer* we can calculate that nationally the nonmethane hydrocarbons
from this source are 2,400 x 10  pounds per year, which can be broken
down Into 1,600 x 10  pounds per year of ethane and 800 x 10  pounds
per year of higher hydrocarbons.  No similar studies have been con-
ducted in other geographic areas, so it is impossible to tell whether
the Los Angeles results are typical.  Possibly source reconciliation
studies may be carried out as part of the Tulsa Field Study.  Accord-
Ing to the Project Officer, Norman Possiel of AMTD, a decision will
be made by June 1978, whether source reconciliation will be attempted.
If so, they plan to use the same source categories that were developed
for Los Angeles and thus might obtain results  that could be compared
with the Los Angeles results.  It is reasonable to assume that many
leaks exist in natural gas distribution systems, and it is important
to realize that reactive organics from this source may contribute
appreciably to the total reactive organics burden.
                                4-11

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4.7  BOILERS. FOSSIL FUEL

     Until recently there was little concern about hydrocarbon
emission factors for boilers because VOC emissions were thought

to be small and unimportant.  There is now a growing realization

that large boilers may emit appreciable amounts of VOC.  The
current state of knowledge has been summarized recently in several

internal EPA documents.

     • "Appropriate NMVOC Emission Factors for Use in Evaluating
       Offset Emissions From New Powerplants and Incinerators."
       Memo dated June 3, 1977, from Robert E. Neligan, Director
       MDAD to William S. Baker, Chief of the Air Branch of EPA
       Region I".

       This memo includes four enclosures that summarize the data
       on which the present AP-42 factors are based.  The need for
       additional systematic comprehensive work is pointed out.

     • "Organic Emissions From Conventional Stationary Combustion
       Sources," Smith, N.D.  An internal report prepared in August
       1977 by lERL's Special Studies Staff.

       This report summarizes all published tests on organic
       emissions from conventional boilers.  Emissions are reported
       as total hydrocarbons (HC), benzene soluble organics (BSO),
       and benzo(a')pyrene (BaP).  The author concludes that "What
       emerges from this compilation is that our present knowledge
       of organic pollutants in the flue gas of conventional
       stationary combustion sources is very incomplete.  It is
       clear that most of the data compiled here already existed
       10 or 15 years ago.  While these early results may still
       provide a good comparison of emissions from several diverse
       sources, the individual values must now be held suspect in
       view of recent improvements in emission control devices and
       sampling-analysis methods."

     • "Data on Organic Emissions From Combustion Equipment."
       Memo dated October 7, 1977, from Wade H. Ponder, Manager
       Combustion Pollution Assessment Program/IERL to Robert
       T. Walsh, Chief, Chemical and Petroleum Branch.

       This memo summarizes work that is in progress that will
       provide information on organic emissions from combustion
       sources.  The relevant individual projects are discussed
       herein.
                                4-12

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• "Combustion Studies" in progress by Ex>con for the Com-
  bustion Research Branch of IERL-RTP.

  Test data for three coal-fired utility boilers -- includ-
  ing gaseous hydrocarbon measurements -- are scheduled to be
  reported to CRB/IERL around December 1977.

• "Environmental Assessment of Stationary Source NOx Control
  Technologies."  Work in progress by Aerotherm under a 3-
  year contract to the Combustion Research Branch of IERL-
  RTP.  Field testing is scheduled to continue through the
  sunnier of 1978.
  Some data on volatile organics will be accumulated during
  these field tests; however, this is not a major objective
  of the program.  Some of these tests will probably include
  organic particulate matter but will not include gaseous
  organics.

• "Emissions Characterization of Conventional Combustion
  Processes."  Work in progress by TRW/GCA for the Chemical
  Processes Branch of IERL-RTP.
  This is a comprehensive program that will provide a defi-
  nitive data base on VOC from combustion processes.  Indivi-
  dual hydrocarbon species will be reported as well as total
  hydrocarbons.  A draft report on residential oil-fired and
  coal-fired furnaces was submitted in October 1977, and
  is now undergoing revision prior to publication.  A report
  on internal combustion oil and gas turbines and diesel
  engines is now being prepared.  Reports on oil- and coal-
  fired industrial boilers and lignite-fired powerplants are
  scheduled for April 1978.  Reports on coal-fired powerplants
  and commercial/institutional sources are anticipated for the
  future.

• "Control of Hydrocarbon Emissions From Stationary Sources
  in the South Coast Air Basin."  Report prepared for the
  California Air Resources Board by KVB, Inc., which is to
  be issued in draft form in January 1978, and in final form
  later in the spring.
  This report includes field tests of two oil-fired steam
  plants, two oil-fired powerplant boilers, and one residen-
  tial gas-fired heater.  Detailed hydrocarbon species
  analyses were performed by GC-mass spec, techniques.  Since
  the purpose of the study was to develop an emission inven-
  tory rather than to formulate emission factors, no detailed
  descriptions of the boilers are included.
                           4-13

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     • "Field Testing:  Application of Combustion Modifications
       to Control Pollutant Emission From Industrial  Boilers -
       Phase II," EPA-600/2-76-086a, April 1976.  Cato, G.A. et
       al.  Report prepared by KVB, Inc., for EPA under Contract
       No.  68-02-1074.

       Measurement of total hydrocarbons were made as an inci-
       dental part of this overall study.  No species breakdown
       was  attempted.  Four coal-fired, four oil-fired, and five
       gas-fired boilers were tested.  This work was  completed
       after the most recent version of the corresponding AP-42
       section was prepared.

     • "Source Assessment: Industrial External Combustion Using
       Bituminous Coal in Dry Bottom Boilers, Furnaces, Etc."
       A multimedia report prepared by Monsanto Research Corpora-
       tion that is scheduled for completion in January 1978.
       This report will include analytical data on hydrocarbon
       species, a summary of all published data, and  will also
       be written in AP-42 format.

     • "Source Assessment: Pulverized Bituminous Coal Firing Dry
       Bottom Utility Boilers."  A multimedia report  prepared by
       Monsanto Research Corporation that is scheduled for com-
       pletion in January 1978.

       This report will include analytical data on hydrocarbon
       species, a summary of all published data, and  will also be
       written in AP-42 format.
4.8  REFUELING MOTOR VEHICLES

     The existing section in AP-42 was revised in April 1977, and

as a result is relatively current.  However, the motor vehicle
refueling process is undergoing rapid changes as Stage II Vapor
Recovery Regulations are implemented in California and other areas
with severe air quality problems, and AP-42 will require frequent

revisions to incorporate new data as they become available.  The

following documents include relevant information, but a thorough,

definitive study of emissions has not yet been made because control

systems are still under development.
                                4-14

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     • "Proposal  of Stage II Vapor Recovery Regulations and Test
       Procedures," Federal  Register, Vol.  41, No.  211, November
       1976.  U.S. Environmental  Protection Agency.

     • "Public Hearing on Vapor Recovery Regulations and Test
       Procedures, Phase II," held in San Francisco, California,
       April 1977.  U.S. Environmental Protection Agency,
       Region  IX.
       Most of the material  presented at these hearings was not
       relevant to the development of emission factors, since it
       dealt with costs, testing procedures, and safety con-
       siderations.  Reference was made to in-house tests con-
       ducted by Exxon, Texaco, Mobil, and the American Petroleum
       Institute, but no test results were presented.

     • "Status Report on the California Program for Gasoline Vapor
       Recovery During Gasoline Marketing Operations."  Staff
       report dated May 26,  1977.  California Air Resources Board.
       This report contains  good descriptions of vapor balance
       systems, and a status report on the California program for
       certification of devices with efficiency data for three of
       the 15 devices under consideration.   A discussion is also
       given of problems associated with gasoline vapor recovery
       systems at service stations.  Presumably at some future
       date a report of the  completed California program will be
       issued, but such reports are not scheduled very far in
       advance.

     • "Service Stations, State II."  OAQPS Guideline Series
       scheduled for publication in December 1978.

       This report is expected to include a summary of all
       available data on performance of control systems but will
       not be a report of original field studies.

     No discussion of total  versus reactive organics has been pre-
sented, but factors can be estimated in a straightforward way from
• knowledge of the gasoline  composition.
4.9  PLASTICS FABRICATION AND FORMING

     The factors listed in AP-42 are rated E since they are based

on engineering analysis rather than field test data.   This is a

very diverse category that includes many kinds of plastics and
                                4-15

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fabrication and forming operations, and as a result, would require
a series of emission factors rather than a single factor.  The

following document provides a review of the industry.

     • "Source Assessment:  Plastics Processing - State of the
       Art."  A report prepared by the Monsanto Research
       Corporation for EPA (lERL-Cincinnati) under contract.
       The draft version was issued in November 1977.
       In this assessment, no field tests were conducted.
       Emission factors were derived from information in the
       NEDS data base, and the numerical values are higher
       than those given in AP-42.


4.10  STATIONARY INTERNAL COMBUSTION ENGINES

     This is a diverse category that includes diesel, gasoline, and
gas-fired engines -- reciprocating and turbines — in a wide range
of sizes.  Emission factors in AP-42 are rated A, B, or C depending
on the type of engine, but VOC emissions are comparatively small

and VOC emission factors are of secondary importance in determining

the overall ratings.  Reactive organics are estimated for gas-fired

engines.  A recent revision to Section 3.3.1 prepared by PES did

not Include any additions or changes in the hydrocarbon factors.

As indicated herein, some work is in progress that will provide
additional test data, but no comprehensive investigation of this
varied source category is underway.

     • "Emissions Characterization of Conventional Combustion
       Processes."  Work in progress by TRW/GCA for the
       Chemical Processes Branch of IERL-RTP.
       As part of this comprehensive program, testing has been
       performed on internal combustion oil and gas turbines
       and diesel engines, and the report on these tests is now
       being prepared.  Individual hydrocarbon species will be
       reported as well as total hydrocarbons.

     • "Emissions From Ships, Ship Operations, and Transfer of
       Oil in the South Coast Air Basin."  Work in progress by
       Scott Environmental Technology,  Inc., for the California
       Air Resources Board.  The report will probably be issued
       late in 1978.


                                 4-16

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        In this report, the test program will include total hydro-
        carbon emissions from diesel-powered generators and a
        variety of engine types that are used for propulsion as
        well as pumping.  At the present time there are no plans
        to analyze combustion exhausts for individual hydrocarbon
        species.
4.11  GRAPHIC ARTS
     The prioritization scheme that was used in this report is based
on a source classification system that categorizes graphic arts
separately rather than including it as a subcategory under surface
coating.  There are many similarities between graphic arts and other
types of surface coating processes, and the general remarks made in
the Industrial Surface Coating Section of this report also apply to
graphic arts.  Estimation of emissions is a little more difficult
since It requires knowledge of the composition of printing inks and
similar coatings which are frequently considered proprietary.  One
report 1s being prepared in-house by EPA that may be useful.
     • "Graphic Arts (Printing)."  OAQPS Guideline Series
       scheduled for publication in June 1978.
       This report will emphasize control technology, but it
       will include a summary of some field test data that may
       be useful in developing emission factors.
In addition, two printing presses and one rotogravure press were
tested In the KVB study on "Control of Hydrocarbon Emissions From
Stationary Sources in the South Coast Basin."

4.12  GASOLINE SERVICE STATIONS
     The current section in AP-42 was revised in April 1977, and
Includes an estimate of uncontrolled and controlled emissions.
Stage I controls are relatively simple, and a substantial body of
performance data has been accumulated in field situations, so this
section should remain current for several years.  Estimates of total
versus nonmethane hydrocarbons can be made by the same techniques
                                4-17

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that are used for other losses that result from volatilization of

gasoline.  The California Air Resources Board has conducted some
tasting of total hydrocarbon emissions from vents on underground

Storage tanks, but they are not engaged in a large, systematic

•valuation.  The control technology guideline document on Stage
It controls has already been listed under Section 4.8 of this

report.


4.13  BYPRODUCT COKE OVENS

     The current section in AP-42 is based on reports published

In 1967 and 1968, and the factors are rated C.  Since that time,

a limited number of studies have been carried out, but none for
the purpose o'f developing emission factors.  These are summarized

herein.  Laboratory and pilot plant studies are not included since,

1n the opinion of N. Plaks, they may not be representative of a
full-scale coke oven operated under plant conditions.

     • "Emission Testing of Ford-Koppers Coke Pushing System."
       Work recently completed by Ford Motor Company under con-
       tract with the Metallurgical Processes Branch of IERL.
       Testing was done by a subcontractor, Clayton Environ-
       mental Consultants.  The report was published November
       1977.

       This report deals primarily with the performance of a
       control system.  A limited number of tests were done
       for low molecular weight organics, but no details of
       testing procedures are given.

     • "Sampling and Analysis of Emissions From Coke Oven
       Doors."  Study recently completed by Battelle Memorial
       Institute under contract to the Metallurgical Processes
       Branch of IERL.  The report is now being prepared.

       The results of this report include species breakdown
       for condensable and noncondensable hydrocarbons.  There
       is some question about the representativeness of the coke
       oven and the sampling technique.  Battelle is continuing
       to work on coke oven door seals and may conduct full-
       scale tests on a demonstration system in late 1979.
                                4-18

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       "Coke Quench Tower Emission Testing Programs."   Work in
       progress by York Research under contract to the  Metallur-
       gical Processes Branch of IERL.
       Testing is underway and includes noncondensable  and con-
       densable hydrocarbons.  The work is scheduled for com-
       pletion early in 1978.

       Multi-Media Environmental Assessment of Ferrous  Metallur-
       gical Processes."  Work in progress by Research  Triangle
       Institute under contract to the Metallurgical Processes
       Branch of IERL (R. Hendriks).
       Sampling has been carried out on byproduct coke ovens for
       noncondensable and condensable hydrocarbons. The final
       report will presumably include a summary of test results
       from all sources including those done especially for this
       study.  The contract continues until March 1980, with
       individual process reports issued from time to  time.
4.14  SYNTHETIC RESIN MANUFACTURE

     In the prioritization scheme used for this report, all syn-
thetic resins were placed in a single category which received a
final priority ranking of 14.  If the various resin types had

been prioritized individually, the following would have ranked
highest:

     Acrylic

     Polyethylene

     Polyvinyl chloride

     Polystyrene

None of these, if listed separately, would have been included in

the 20 highest priority sources.   No work is in progress that
treats the whole group of resins  as a class, but some helpful
reports have been published.
                                4-19

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     • "Special  Project Report on Petrochemical  Plant Sites."
       Report prepared by Monsanto Research Corporation for
       lERL-Cincinnati and issued on April  15,  1976.

       This report contains no text and is  simply a computer-
       generated listing of (1) petrochemical  plant sites,
       (2) material emitted and emission factors for each
       source type, and (3) an estimate of the data quality.
       Factors are given for each individual hydrocarbon spec-
       ies.  This report includes the following synthetic resins:

             Acrylonitri1e-butadiene-styrene resin

             Polycarbonate  resins

             Polyethylene resin -   low density

             Polyethylene resin -   high density

             Polyvinyl alcohol resins

       In most  instances,  sufficient information is given to indi-
       cate  whether any methane  is  produced or whether all organics
       are reactive.  There are  less than  20 plant sites for each
       of the resins  previously  listed, so an elaborate study to
       develop  emission factors  is  not justified.

     • "Source  Assessment:  Polyvinyl Chloride."  Report prepared
       by Monsanto Research Corporation under contract to IERL-
       Cincinnati.

       The draft  version of the  report was  issued in August 1977.
       Emission factors for vinyl  chloride and polyvinyl chloride
       are given  on an  individual  plant basis for 35 plants.
       Emission factors for 13 separate hydrocarbon species are
       given for  a representative  plant.
4.15 ETHYLENE DICHLORIDE MANUFACTURE. ETHYLENE OXIDE MANUFACTURE

     These two industries are discussed together because they

have identical priority rankings according to the system used.

Both industries have a relatively small number of individual

plant sites and might be ranked even lower because actual source

test results could be used instead of emission factors for com-

puting emissions.  Ethylene dichloride manufacture is included
                                4-20

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1n the Monsanto report on Petrochemical Plant Sites previously
discussed, and process study reports are scheduled to be issued
under the Hydroscience contract during 1978.

4.16 DRYCLEANING
     The current section in AP-42 was revised in April 1977, and
is based on reports published in 1976 and 1977.  Emission factors
are rated B.  No current studies have been identified, although
two drycleaning plants were among the sources tested by KVB, Inc.,
in their emission inventory of the South Coast Air Basin for the
California Air Resources Board.

4.17 NONPIPELINE TRANSFER OF PETROLEUM
     The current section in AP-42 was revised in April 1977, and
includes reports published late in 1976.  Factors are given for
loading of tank cars, trucks, tankers, and barges under a variety
of conditions.  In addition, factors are given for ballasting of
tankers and for transit losses from tankers.  No information is
given on reactive versus nonreactive organics, but these esti-
mations could be made by techniques applicable to any process
involving evaporative losses of petroleum.  Some work is in pro-
gress that could lead to improvement in some of these factors.

    • "Emissions  From Ships,  Ship  Operation,  and Transfer of
       Oil  in  the  South  Coast  Air Basin."  Study  in  progress by
       Scott Environmental Technology,  Inc.,  for  the California
       Air Resources  Board.  The report will  probably be issued
       late in 1978.
       In  this report, the testing  program is scheduled  to  in-
       clude marine oil  terminals,  ship fuel  docks,  and  marina
       fuel  docks.  The study  will  include a detailed survey
       of  ship activities  and  movements with special  emphasis
       on  loading  and unloading operations.   Hydrocarbon species
                               4-21

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will be measured, but the report will probably include
only the three reactivity classes as defined by the
California Air Resources Board.  Probably the actual ana-
lytical results will be submitted also, so it should be
possible to calculate the factors for reactive and non-
reactive organics.

"Hydrocarbon  Emissions From Tanker Loading Operations."
A study conducted by Chevron Research, Inc., for the
Western Oil and Gas Association.
This was a field study of eight tanker loading operations
with total hydrocarbons measured in all tests and indivi-
dual hydrocarbon species measured in selected tests.  The
final report is still undergoing final review prior to
publication.

"Background Information on National and Regional Hydro-
carbon Emissions From Marine Terminal Transfer Operations,"
EPA-450/3-77-024, August 1977.
This report is concerned primarily with movements of
crude oil and gasoline on a national and regional scale.
It may contain information that is useful to someone
who is attempting to estimate emissions, but it does
not deal directly with emissions factors.

"Emissions From Ballasting."  A study in progress by
ESED and scheduled for completion in 1978.

This study is monitored by the 831 committee and involves
testing carried out by industry in response to 114  letters.
It  is not known whether a formal report will be issued,
but test data on hydrocarbons can be obtained by contact-
ing Dave Markwordt of ESED.
 "Ship and Barge Transport of Gasoline and Crude Oil."
 OAQPS Guideline Series scheduled for publication in
 December 1978.

 This is expected to be a summary of existing information
 and may include tests that are in various files at EPA
 but have not been formally published.  The author of the
 report will be Dave Markwordt, but there is a possibility
 that plans may be changed and the report will not be pub-
 lished.
                         4-22

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4.18 CHARCOAL MANUFACTURE
     The current section in AP-42 was revised in April  1977, but
it is based on data published in 1967.  The factors are rated C.
One relevant report has been issued since that time.
     • "Source Assessment:  Charcoal Manufacturing, State of the
       Art."  This was prepared by Monsanto Research Corporation,
       under contract to lERL-Cincinnati.
       This report is said to contain no new test results, but it
       appears to include data that are not incorporated into
       AP-42.  The report also implies that the organic emissions
       are 100-percent methane, but no description is given of
       any tests or methods.

4.19 VEGETABLE OIL MANUFACTURE
   .  The current edition of AP-42 does not include a section on
vegetable oil manufacturing, and no recent or current studies of
the industry have been identified.  The emission factor that was
used to estimate emissions for prioritization purposes  is based
on a draft version of a 1971 document entitled "Background Infor-
mation for Establishment of National Standards of Performance
for New Sources, Vegetable Oil Industry."  Apparently,  a final
version of the report was never published.  A report on vegetable
oil processing is scheduled for publication.

     • "Vegetable Oil  Processing."  A control  technology guide-
       line document scheduled for publication by OAQPS in June
       1978.
       This report is expected to emphasize control technology
       rather than emission factors.
                               4-23

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             5.0  NEEDS NOT CURRENTLY BEING ADDRESSED


     In this section of the report the deficiencies and omissions
discussed in Section 2.0 are compared with the accomplished and

current research summarized in Section 4.0 to determine whether

there are needs that are not currently being addressed.  General

needs are listed first and are followed by specific needs arranged

by AP-42 section numbers.

     • General Needs
       There appears to be no systematic effort to present
       hydrocarbon emission factors in a uniform format through-
       out the entire volume.  Emission factors for methane,
       ethane, 1,1,1-trichloroethane, trichlorotrifluroethane,
       and possibly benzene should be given along with factors
       for total organics for each source type, and when such
       information is unavailable some statement to that effect
       should be made.
       Although AP-42 users did not seem particularly concerned,
       it was evident that the rating scheme for emission factors
       (A, B, C, D, or E) was frequently confusing.  The rating
       seldom applies uniformly to factors for all pollutants,
       and it would be more meaningful if each factor were given
       a rating rather than applying a single rating to'an entire
       table of factors.  There seems to be no systematic effort
       underway to change this practice.

     • Section 1 - External Combustion Sources
       None of the accomplished or current research will apparent-
       ly provide emission factors for boilers that burn mixed
       fuel such as coal/refuse or oil/refuse.  No studies are
       underway to provide factors for military fire-fighting
       schools, but there may not be enough need for these factors
       to justify a special study.  It fs uncertain whether resi-
       dential heaters of modern design will be tested 1n any of the
       current research studies.  There is certainly no large effort
       underway to compare older and modern heaters.
                                5-1

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• Section 2 - Solid Waste Disposal

  No needs were identified by AP-42 users so no gaps exist.
  In the judgment of the authors of this report the practice
  of labeling hydrocarbon factors as (CHj and (CgH..) in
  some of the tables is not only unnecessary but also con-
  fusing and should be discontinued.

• Section 3 - Internal Combustion Engine Sources
  There may still be gaps left after the work in progress
  by TRW/GCA for CPB, IERL-RTP is completed.  At the time
  of this writing, insufficient information was available
  to tell, but needs exist for more information on duty
  cycles as well as exhaust gas composition.

• Section 4 - Evaporation Loss Sources
  There appears to be no systematic research in progress
  to characterize the organic species emitted from after-
  burners or incinerators used to control solvent emissions.
  There may be sufficient data in widely scattered locations,
  but a substantial effort would be required to collect all
  of ft, and no such effort is in progress.  Apparently no
  changes in organization of this section of AP-42 are
  contemplated that would facilitate discussion of vapor
  balance systems as an integrated unit.  Emissions from
  small storage tanks found at bulk plants may not be
  adequately addressed, but this cannot be determined
  until reports of ongoing studies are issued.

• Section 5 - Chemical Process Industry
  This area seems to be unique in that no needs were identi-
  fied by AP-42 users, yet extensive studies are in progress
  to furnish improved data.

• Section 6 - Food and Agricultural Industry
  No work is underway to provide organic emission factors
  for various agricultural drying operations or to provide
  an AP-42 section on tobacco drying.  No work was identi-
  fied that would verify the existing factors for wine
  making.
                            5-2

-------
     • Section 7 - Metallurgical Industry

       No work is in progress to develop organic emission factors
       for secondary smelting operations, but these emissions
       are believed to be very small and not of major concern
       to AP-42 users.

     • Section 8 - Mineral Products Industry

       There appears to be no effort underway to correct the
       apparent inconsistencies in the treatment of in-process
       fuel in the brick, cement, and lime manufacturing sections.

     • Section 9 - Petroleum Industry
       The definitive field studies for this industry are still
       in progress, so it is impossible to determine whether
       gaps will still remain when these studies are completed.
       Because of the importance of this industry, these study
       results should be monitored carefully and incorporated
       into revised AP-42 sections as soon as possible.

     • Section 10 - Mood Processing
       No needs were identified by AP-42 users, although it is
       apparent that one cannot readily derive an emission
       factor for total or reactive VOC from the factors as
       listed for RSH, RSR, and RSSR, and the note which states
       that these are usually expressed as sulfur.

     • Section 11 - Miscellaneous Sources
       Since the needs with respect to natural and quasi-natural
       emissions have been evaluated elsewhere (Reference 6)
       they are not summarized here.  No other needs were
       identified except possibly those related to military
       firefighting schools which have already been mentioned
       under Section 1 - External Combustion Sources.

     The aforementioned listing is based on the assumption that
those who are engaged in preparing inventories for modeling pur-
poses do not wish to use AP-42 to obtain organic species break-

downs for each individual source type.  It is anticipated that

Vol. II, "Emission Inventory Input for Photochemical Modeling,"
which is being prepared by PES as a companion to Vol. I,
                               5-3

-------
"Preparation of Emission Inventories for Volatile Organic
Compounds," will contain instructions for the modeler to start
with total organic emissions as calculated from AP-42 and
accomplish the required species breakdown from data provided in
Volume II.
                               5-4

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                 6.0  PLAN FOR UPDATING AP-42

     The survey of current and accomplished research (Section 4.0)
indicated that several definitive field studies are underway and
will be completed between the spring of 1978 and the fall of 1979.
In addition, the>e are a number of AP-42 source categories that
require improved organization rather than additional field test
results to remedy their deficiencies.  Finally, there are a num-
ber of AP-42 sections that are to be prepared by contractors as
part of their reporting requirements.  Even though some of these
sources have low priority rankings, they should be added to AP-42
since minimal effort is required to do so.  A plan is presented
in thfs section for accomplishing these tasks in an orderly man-
ner and is shown in tabular form in Table 6-1.  Rough man-hour
estimates are also given in Table 6-1.  It is assumed that addi-
tional literature searches will be made as a part of each of the
tasJcs listed herein.

6.1  TASKS FOR JANUARY THROUGH JUNE 1978
     The following tasks are outlined for January through June
1978:
     1.  Start to prepare the following new sections of AP-42
         a.  Industrial Surface Coating (major revision and
             expansion)
         b.  Degreasing
                                6-1


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2.  Check on the following new sections that are to be
    written as part of contract reporting requirements:
    a.  Petroleum Refining (prepared by Radian,  now being
        printed)

    b.  Acrylonitrile Manufacture (draft issued  July 1977,
        Atley Jefcoat)
    c.  Carbon Black Manufacture (draft issued August 1977,
        Atley Jefcoat)
    d.  Synthetic Ammonia Manufacture (draft issued
        September 1977, Ron Venesia)
    e.  Urea Manufacture (draft issued September 1977,
        Ron Venesia)
    f.  Chlorinated Hydrocarbon Manufacture (draft due
        January 1978, Atley Jefcoat)
    g.  Acetone and Phenol From Cumene (draft due
        January 1978, Atley Jefcoat)
    h.  Residential External Combustion (draft due
        January 1978, Ron Venesia)

    i.  Industrial External Combustion (draft due
        January 1978, Ron Venesia)
    j.  Textile Finishing (draft due December 1977,
        Max Samfield)
    k.  Cutback Asphalt Paving (draft due December 1977,
        Tom Lahre)

3.  Examine the following reports and source assessment
    documents (final versions only) to see whether they
    contain material that should be incorporated into
    AP-42.  Arrange for writeups when appropriate.
    a.  Phthalic Anhydride (EPA 600/2-76-032d, December
        1976)
    b.  Rubber Processing (draft issued August 1977,
        Ron Turner)

    c.  Asphalt Hot Mix (report being printed, Ron Turner).
        The recent AP-42 update did not incorporate factors
        for organics.
    d.  Flat Glass Manufacturing (EPA 600/2-76-032b,
        March 1976)

                           6-4

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         e.  Cost and Engineering Study - Control of VOC From
             Whiskey Warehousing (report available from David
             Mascone, ESED).
         f.  Any reports that have been issued on the TRW/GCA
             Combustion contract (W. Ponder).

     4.  Examine the following source assessment documents
         (final versions only) and decide whether the content
         warrants the addition of new sections to AP-42:

         a.  Reclaiming of Waste Solvents (draft issued
             September 1977, Ron Turner)

         b.  Rail Tank Car, Tank Trucks, and Drum Cleaning
             (draft issued January 1978, Ron Turner)

         c.  Coal Refuse Piles (draft issued August 1977,
             Gene Harris and Ron Hill)

     5.  Prepare a subsection that lists the proportion of
         reactive and nonreactive organics for various kinds
         of petroleum fractions.  Incorporate this into the
         AP-42 sections dealing with evaporative losses and
         fugitive emissions from petroleum.

     6.  Decide on a uniform system for listing hydrocarbon
         emission factors — preferably omitting all references
         such as "as methane," "as hexane,"  "as C" which are
         unnecessary and confusing ~ and adopt a uniform
         format for indicating the amounts of reactive and
         nonreactive organics.
6.2  TASKS FOR JULY THROUGH DECEMBER 1978

     The following tasks are outlined for July through December

1978:

     1.  Obtain the following reports and augment and update
         the corresponding AP-42 sections:

         a.  "Hydrocarbon Emissions From Fixed Roof Tanks,"
             published by Western Oil and Gas Association
             and revisions, if any, to API Bulletin 2518
             made as a result of this study.
                               6-5

-------
         b.   "Emissions Assessment of Conventional  Combustion
             Systems," as many interim reports as have been
             published by TRW/GCA.   Check with Wade Ponder
             for progress.

         c.   "Sampling and Analysis of Emissions From Coke
             Oven Doors," by Battelle Memorial Institute and
             "Coke Quench Tower Emission Testing Program," by
             York Research.  Obtain these reports from R. Hendriks
             and R. McCrillis.

     2.   Obtain the following report and backup data tape and
         use the data to specify the proportions of methane
         and nonmethane hydrocarbons for 24 source categories:
         1.   "Control of Hydrocarbon Emissions From Stationary
             Sources in the South Coast Air Basin," prepared
             by KVB, Inc., for the California Air Resources
             Board.  Contact Jack Paskind in the Research
             Division of the California Air Resources Board
             for the report.

     3.   Start to prepare the following new sections of AP-42:
         a.   Plastics Fabrication and Forming (major revision
             and expansion)  Refer to polyvinyl chloride source
             assessment document by Monsanto.

         b.   Graphic Arts
         c.   Synthetic Resin Manufacture

     4.   Establish a procedure with R. Hendriks for receiving
         process reports from the RTI Ferrous Metallurgy
         contract as they are issued.
6.3. TASKS FOR JANUARY THROUGH JUNE 1979

     Perform the following tasks for the aforementioned period:

     1.  Obtain the following reports and augment and update
         the corresponding AP-42 sections:
         a.  "Emissions From Ships, Ship Operations, and
             Transfer of Oil in the South Coast Air Basin,"
             prepared by Scott Environmental Technology, Inc.,
                                6-6

-------
        for the California Air Resources Board.  Contact
        Jack Paskind in the Research Division of the
        California Air Resources Board for the report.
    b.  "Fugitive Emissions From Oilfield Producing
        Operations," prepared by Rockwell International
        for the American Petroleum Institute.  Contact API
        headquarters for the report.
    c.  "Evaluation of Emissions From Onshore Drilling
        Producing, and Storing of Oil and Gas," prepared
        by Pacific Environmental Services for EPA (David
        Markwordt).
    d.  "Emissions Assessment of Conventional Combustion
        Systems."  Any additional interim reports (refer
        to Section 5.2)

2.  Obtain the following reports and examine them to deter-
    mine whether new sections of AP-42 are warranted:
    a.  "Air Pollution Emissions Associated With Pesticide
        Applications in Fresno County," prepared by Eureka
        Laboratories for the California Air Resources
        Board.  Contact the Research Division of the
        California Air Resources Board.
    b.  "Evaluation of Emissions From Agricultural and
        Solid Waste Resource Recovery Units," proposed
        by the California Air Resources Board.  Check
        with the Research Division of the California
        Air Resources Board for progress.  This is scheduled
        for funding in 1978/79.

3.  If appropriate, initiate literature and field studies
    that will provide VOC data for the following new sec-
    tions of AP-42:
    a.  Mixed fuel boilers
    b.  Alfalfa drying
    c.  Grain drying
    d.  Tobacco drying
    e.  Wine making
    f.  Secondary smelting
                           6-7

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     4.  Check with C.C. Masser about the progress of the Radian
         contract on emissions from oil  refining.   Make sure that
         the proposed writeup for AP-42  is in the  most acceptable
         format.
6.4. TASKS FOR JULY THROUGH DECEMBER 1979

     Perform the following tasks during the period July through

December 1979:

     1.  Obtain a copy of the "Floating Roof Tank Emission Study"
         from the American Petroleum Institute and update AP-42
         if necessary.

     2.  Continue to check with Wade Ponder for results from the
         TRW/GCA, "Emissions Assessment of Conventional Combus-
         tion Systems."  Update AP-42 as required.
6.5. CONTINUING TASKS THROUGHOUT THE PERIOD

     The following tasks should be continued throughout the period:

     1.  Monitor on-going research on natural and quasi-natural
         emissions -- especially softwood and hardwood forests,
         sewage treatment, commercial gas leakage, and sanitary
         landfills, and revise AP-42 as indicated.

     2.  Monitor Hydroscience contract (D, Patrick) and review
         reports as they are issued.
     3.  Monitor development of Stage II vapor recovery controls
         and revise Section 4.4 as required.

     4.  Check results of studies that develop detailed listings
         of hydrocarbon species measured in ambient air, especi-
         ally the Tulsa study.  Perform source reconciliation
         studies, if possible, to identify pollutants from area
         sources, such as leaking gas distribution systems,
         seepage from oil fields, and other natural sources.
         Try to develop emission factors for these natural and
         quasi-natural sources.

     5.  Maintain contact within EPA regions to learn of new needs
         for emission factors.  It is anticipated that needs will
         arise in connection with new source review — particu-
         larly where sources are subject to the emissions offset
                                6-8

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policy.  There have already been instances where a de-
veloper proposed to cut down a certain number of trees
to offset hydrocarbon emissions from a new source.
Proposals of this kind are expected to continue and may
require better emission factors for trees and other
natural sources.
                         6-9

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                           APPENDIX A

     The following PES personnel, who are all  engaged in emission
inventory projects, were interviewed to obtain their personal
comments on AP-42.  They, in turn, contacted individuals in the
agencies with whom they are working to obtain  additional comments
in some instances.
     Paradeep S. Bakshi (Petroleum storage and marketing)
     Keith Duval (inventories for Washington,  Oregon, Idaho)
     Peter Kochis (inventory for Florida)
     Robert Missen (inventories for Montana, Arizona, Hawaii)
     Leslie Norton (petroleum production and refining)
     Paul R. Peterson (petroleum storage)
     Roy Sakaida (petroleum production, surface coating)
     Joseph Trapasso (inventories for Kentucky, Illinois, Indiana,
                      Michigan, Minnesota, Ohio, Wisconsin)
Thr following agencies were contacted directly:
     Maryland Bureau of Air Quality and Noise  Control (E. Carter)
     Illinois Environmental Protection Agency  (Steve Tamplin)
     Texas Air Control Board (Joe Pennington and staff)
     California Air Resources Board (Frank Perry, Rich Bradley and staff)
     South Coast Air Quality Management District (Wayne Zweicher)
     Bay Area Air Pollution Control District (Dario Levaggi)
     Monsanto Research Corporation (R.E. Opferkuch and staff)
     EPA Region VI (0. Cabra)
     Denver PACD (Thomas Peabody)
     Dayton Regional Air Pollution Control Agency (G.C. Selnick)
                                A-l

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                          APPENDIX B


     This appendix lists current and recently  completed work  that

was investigated during the course of this  study  and was  not  dis-

cussed in Sections 4.0 or 6.0.   This listing includes  all work

(except individual source tests) regardless of its  applicability

to emission factors or the priority rating  of  the source  category.
For convenience, these studies  are grouped  according to the or-

ganization of AP-42.

1.  External Combustion Sources

     "Emissions From Residential and Small  Commercial  Stoker-Coal-
     Fired Boilers Under Smokeless Operation," EPA-600/7-76-029,
     October 1976.  Contains measurements of polycyclic organic
     matter but does not include gaseous hydrocarbons.

     "Field Testing:  Trace Element and Organic Emissions From
     Industrial Boilers," EPA-600/2-76-086b, October 1976.  Con-
     tains measurements of three polycyclic organic compounds
     but does not include gaseous hydrocarbons.

     "Preliminary Emissions Assessment of Conventional Stationary
     Combustion Systems, Volume II - Final  Report," EPA-600/2-76-0466,
     March 1976.  Paper study that summarizes  existing data.

     "Coal-Fired Stoker Industrial Boilers," in progress  by American
     Boiler Manufacturing Association under contract to IERL-RTP
     (joint with ERDA).  Expected to include polynuclear  organic
     matter but not gaseous hydrocarbons.  Report due  in  the  fall
     of 1978.

     "Survey of Environmental Assessment of Conventional  Combustion
     Processes," in progress by Research Triangle Institute under
     contract to IERL-RTP.  Paper study to summarize current
     activities and plan additional efforts.   Report due  March 1978.

     "Emission Estimates of NO? and Organic Compounds  From Coal-
     Fired Fluidized-Bed Combustion," pp. 1015-1023 in EPA-600/
     3-77-OOlb, January 1977.  Contains data on concentrations
     of several hydrocarbon species including  methane.

     "Characterization of Discharges From Coal-Fired Utility
     Boilers," in progress by TVA under an interagency agreement
     with IERL-RTP.  A multimedia study that is expected  to
     include some measurements of gaseous emissions.

                               B-l

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     "Evaluation of Wood-Fired Boilers  in  the  State of Vermont,"
     in progress by GCA under contract  to  IERL-RTP.  Major emphasis
     is on particulates rather than hydrocarbons.

     "Hydrocarbon Characterization of Agricultural Waste  Burning,"
     in progress by the University of California, Riverside,  for
     the California Air Resources  Board.   This is a test  program,
     but burning will  be done in a test facility — not in the
     field.

2.  Solid Waste Disposal

     "Source Assessment:  Agricultural  Open Burning, State of the
     Art," EPA-600/2-77-107a, July 1977.   Paper study  that relies
     heavily on AP-42.

     "Source Assessment:  Prescribed Burning,  State of the Art,"
     EPA-600/2-76-032, May 1977.  Paper study  that  includes  several
     recent references that are not listed in  AP-42, and  also
     includes data on hydrocarbon species.

3.  Internal Combustion Sources

     All work was discussed in Paragraph 4.10.


4.  Evaporation Loss Sources

     "Source Assessment:  Rail Tank Car, Tank  Truck, and  Drum
     Cleaning, State of the Art,"  draft report prepared by Monsanto
     Research Corporation for lERL-Cincinnati, September  1977.
     Includes a few exploratory field tests.

     "Source Assessment:  Reclaiming of Waste  Solvents, State of
     the Art," draft report prepared by Monsanto  Research Corpora-
     tion for lERL-Cincinnati, January  1978.  Includes  some
     exploratory field tests.

     "Fugitive Emissions From Stock Tanks," in-house study  in
     progress by the Texas Air Control  Board.   Does not  include
     field testing but is merely a tank inventory.

     "Evaluation of Methods for Controlling and Measuring Emissions
     From Petroleum Storage Tanks," EPA-450/3-76-036,  July  1977.
     Does not include any test data.
                               B-2

-------
     "Evaluation of Hydrocarbon Emission  Control  Strategies  for
     Gasoline Marketing Operations,"  draft report prepared by
     Pacific Environmental  Services  under contract to  EPA, OTLUP,
     December 1977.  Paper study that does not  include emissions
     testing.

     "Development of Control  Techniques Document  for Factory
     Surface Coating of Flat  Wood Products,"  in progress  by  Pacific
     Environmental Services for ESED.  Paper  study that does not
     include emissions testing.

5.  Chemical Process Industry

     "Industrial Process Profiles for Environmental Use:  Chapter  5
     Basic Petrochemicals Industry,"  EPA-600/2-77-023e, January  1977.
     Paper study that emphasizes process  descriptions  rather than
     emissions.

     "Source Assessment:  Polychloroprene, State  of the Art,"  draft
     report prepared by Monsanto Research Corporation  for IERL-
     Cincinnati, July 1977.  Includes emission  factors for individual
     hydrocarbon species obtained from personal communications with
     several industry representatives.

     "Source Assessment:  Maleic Anhydride, State of the  Art," in
     preparation by Monsanto  Research Corporation for  lERL-Cincinnati,
     due December 1977.  Will include few, if any, field  tests.

     "Source Assessment:  Acrylic Acid Manufacture, State of the Art,"
     in preparation by Monsanto Research  Corporation for  IERL-
     Cincinnati.  Due January 1978.   Will include few, if any,
     field tests.

     "Overview of Textile Manufacture,"  special report prepared
     by Monsanto Research Corporation for IERL-RTP, August 1977.
     Multimedia report with very little field testing.

     "Pollutants From Synthetic Fuels Production," work in progress
     by Research Triangle Institute  for IERL-RTP.   Paper  study with
     no field tests.

     "Rubber Products Manufacture," control technology  guidance
     document scheduled for publication by OAQPS  in June  1978.
     Paper study with emphasis  on control  technology.

     "Paint Manufacture," control  technology  guidance  document
     scheduled for publication  by OAQPS in June 1978.   Paper
     study with  emphasis on control  technology.

                                B-3

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    "Synthetic Organic Chemical  Manufacturing Industry Study,"
    in progress by Hydroscience, Inc., for ESED (Dave Patrick).
    Multimillion dollar, multimedia study to be conducted be-
    tween March 1977 and March 1980, to gather data necessary
    to develop NSPS and CTG's for VOC emissions from organic
    chemical manufacturing.  The data would also support devel-
    opment of NESHAPS for benzene and other organic hazardous
    pollutants.  Reports on 73 processes are scheduled during
    1978 with 200 - 300 processes scheduled for the two follow-
    ing years.  A year-end report on the study was prepared by
    Dave Patrick in December 1977.

6.  Food and Agricultural Industry

    "Source Assessment:  Beef Cattle Feedlots," report prepared
    by Monsanto Research Corporation for IERL-RTP, July 1977.
    Contains no information on hydrocarbons.

    "Source Assessment:  Defoliation of Cotton," report prepared
    by Monsanto Research Corporation for IERL-RTP, July 1977.
    Contains no information on hydrocarbons.

    "Source Assessment:  Pollution Potential for Chemical and
    Fertilizer Industry," report prepared by Monsanto Research
    Corporation for lERL-Cincinnati, January 1978.  Contains
    no information on hydrocarbons.

    "A Study to Determine Air Pollution Emissions Associated With
    Pesticide Applications in Fresno County," in progress by
    Eureka Laboratories for the California Air Resources Board.
    Report expected in summer 1978.  Will include as much field
    testing as is necessary to compile an emission inventory.

    "Cost and Engineering Study - Control of VOC Emissions From
    Whiskey Warehousing," a report  prepared by ESED (David Mascone)
    in 1978.  Essentially a material balance study using data
    from whiskey tax records.

7.  Metallurgical Industry

    "Enclosed Coke Pushing and Quenching System Demonstration,"
    now being completed  by National  Steel Corporation under  con-
    tract to  IERL-RTP.   Attempts  were made  to measure some hydro-
    carbon  emissions,  but  little  useful data were produced.
                               B-4

-------
"Development of Technology for Controlling  BOP Charging
Enissions," now being completed by National Steel  Corporation
ufder contract to JEHi,-RTP.   Some attempts  were ma
-------
8.  Mineral Products Industry

     "Source Assessment:  Asphalt Hot Mix," prepared by Monsanto'
     Research Corporation for lERL-Cincinnati, July 1977,  Includes
     limited test data on total gaseous hydrocarbons and aldehydes,
     and more test data on polycyclic organic matter.

     "Source Assessment:   Flat Glass  Manufacturing  Plants,"
     EPA-600/2-76-032b,  March  1976.   Includes  no  original test
     data,  but lists  emission  factors derived  from  existing data.

     "Source Assessment:   Coal Refuse Piles, Abandoned  Mfnes  and
     Outcrops, State  of  the Art,"  prepared by  Monsanto  Research
     Corporation for  lERL-Cincinnati, August  1977.   |nclydes
     exploratory tests  for total  hydrocarbons  and pefycyclic
     organic materials.
     "
      Source Assessment:  Brick Kilns," prepared by Monsanto
     Research Corporation for lERL-Cincinnati ,  October 1977.  Does
     not include any original test data for hydrocarbons.


9.  Petroleum Industry

     "Survey of Compliance Status and Study of  Air Pollution
     Problems and Controls at Petroleum Refineries," prepared by
     Pacific Environmental Services for EPA, DSSE, April  1977.
     Does not include any field testing.

     "Offshore Oil  and Gas Development:  Southern California,"
     prepared by Environmental Research and Technology, Inc.,
     for the State of California Office of Planning and Research
     end the Santa Barbara County Department of Environmental
     Quality, March 1977. Does  not  include  any  field  testing.

     "Multimedia Assessment of Environmental Effect of Natural
     Gas Processing Plants," in progress by TRC under contract
     to IERL-RTP.  Report due March 1978.  A paper study that
     emphasizes control of nonmethane hydrocarbon emissions.
                                 B-6

-------
10.  Wood Processing

     "Measurement of Volatile Emissions  From Wastewater  Basins,"
     grant from lERL-Cincinnati  to the University of Arkansas.
     Expected completion September 1979.   This  study emphasizes
     odors and does not deal  with total  hydrocarbons.


11.  Miscellaneous

     "Vegetation Hydrocarbon  Emission Inventory for Tampa  Bay,"
     performed by Washington  State University under contract to
     EPA Region IV.  Report is now being prepared.
                                 B-7

-------
                          REFERENCES
1.  Hopper, G, and Marrone W. A., "Impact of New Source  Performance
    Standards on 1985 National Emissions From Stationary Sources,"
    Vol. 1, Final Report, Main Text and Appendixes  I  through  III,
    TRC Project No. 32391, EPA Contract No.  68-02-1382,  Task  3,
    The Research Corporation of New England, Wethersfield,  Connec-
    ticut, October 24, 1975, pp. 52-100

2.  Delaney, J.L., "Petrochemical Plant Sites,"Special Project
    Report, EPA Contract No. 68-02-1874, Monsanto Research  Corpora-
    tion, Dayton, Ohio, April 15, 1976

3.  Hughes, T.W., Horn, D.A., Sandy, C.W., and Serth, R.W., "Source
    Assessment:  Prloritization of Air Pollution From Industrial
    Surface Coating Operations," EPA-650/2-75-019a, U.S. Environ-
    mental Protection Agency, Research Triangle Park, North
    Carolina, February 1975, pp. 3, 45-46, 58, 59,  118,  131

4,  Compilation of Air Pollutant Emission Factors,  2nd Ed., AP-42,
    U.S. Environmental Protection Agency, Research  Triangle Park,
    North Carolina (revisions through supplement 7)

                                                               v
5,  Chi, C.T., and Zanders,  D.L., "Source Assessment:  Agricul-
    tural  Open Burning, State-of-the-Art," EPA-600/2-77-107a, EPA
    Contract No.  68-02-1874, U.S.  Environmental  Protection Agency,
    Research Triangle Park,  North Carolina,  July 1977, p. 46

6.  Keller, Ralph, M., and Cowherd,  Chatten,  Jr., "Identification
    and Measurement of Atmospheric Organic Emissions  From Natural
    and Quasi-Natural Sources,"  Work Assignment  1-Source Identifi-
    cation and Prloritization, EPA Contract  No.  68-02-2524, Task 1,
    MRI Project No. 4305-L(1), Midwest Research  Institute,  Kansas
    City,  Missouri, 1977

7.  1974 Minerals Yearbook,  Vol.  1:   Metals,  Minerals, and  Fuels,
    U.S. Department of the Interior, Bureau  of the  Mines, 1977,
    pp. 252, 742, 833,850,  985

8.  Synthetic Organic Chemicals.  1975 U.S. Production and Sales,
    USITC Pub. 804, U.S. International  Trade Commission,  1977,
    p. 47

9.  Serth, R.W.,  and Hughes, T.W., "Source Assessment:   Phthalic
    Anhydride (A1r Emissions),"  EPA-600/2-76-032d,  U.S.  Environmental
    Protection Agency, Research Triangle Park,  North  Carolina,
    December 1976, pp. 14, 93, 124

-------
10.  Hughes, T.W., Boland,  R.F.,  and  Rinaldi, G.M.,  "Source Assess-
     ment:  Plastics Processing,  State-of-the-Art,"  Preliminary
     Report EPA Contract No.  68-02-1874,  U.S. Environmental Protection
     Agency, Research Triangle Park,  North Carolina, November 1977,
     pp. 2, 33

11.  "Poultry and Egg Situation,"  PES  Report No.  293, U.S. Depart-
     ment of Agriculture, Economic  Research  Service, March 1977, p. 35

12.  Business Statistics. 1975, U.S.  Department of Commerce, p. 142

13.  Livestock Slaughter, Annual  1976,  MtAn  1-2-1  (77), U.S. Depart-
     ment of Agriculture, Statistical Reporting Service, April 1977,
     p. 3

14.  U.S. Industrial Outlook. 1977  Annual, U.S. Department of
     Commerce, pp. 254-255, 284

15.  Mineral Industry Survey: Asphalt Sales, 1976 Annual, U.S.
     Department of the Interior,  Bureau of the Mines, 1977

16.  Current Industrial  Reports:   Inorganic  Chemicals, 1976, M28A
     (76)-14, U.S. Department of  Commerce, Bureau of the Census,
     1977, p. 11

17.  1977 Commodity Yearbook, Commodity Research Bureau, Inc., New
     York, New York, 1977,  p. 118

18.  Current Industrial  Reports:  Lumber  Production  and Mill Stocks,
     1975, M24T(75)-1, U.S. Department  of Commerce,  Bureau of the
     Census

19.  Mayrsohn, H., and Crabtree,  J.H.,  "Source Reconciliation of
     Atmospheric Hydrocarbons," California Air Resources Board,
     El Monte, California,  March  1975

20.  Chalekode, P.K., and Blackwood,  T.R., "Source Assessment:
     Coal Refuse Piles,  Abandoned Mines and  Outcrops - State-of-the-
     Art," Preliminary Report, EPA  Contract  No. 68-02-1874, U.S.
     Environmental Protection Agency, Research Triangle Park,
     North Carolina, August 1977

21.  Reznik, R.B., "Source  Assessment:  Flat Glass Manufacturing
     Plants," EPA-600/2-76-032b,  U.S. Environmental  Protection
     Agency, Research Triangle Park,  North Carolina, March 1976

22.  "Standards Support and Environmental Impact Statement, An
     Investigation of the Best Systems  of Emission Reduction for
     Sinter Plants in the Iron and  Steel  Industry,"  Draft Version,
     U.S. Environmental  Protection  Agency, Research Triangle Park,
     North Carolina, May 1977

-------
                                   TECHNICAL REPORT DATA
                            (Please read Instructions on the reverse before completing)
1. REPORT NO.
       EPA-450/3-78-004
                              2.
                                                            3. RECIPIENT'S ACCESSION NO.
4. TITLE AND SUBTITLE

      Assessment of Organic Emission Factors
                                                            5. REPORT DATE
               March,1978  (date of preparati
                   n)
                                                            6. PERFORMING ORGANIZATION CODE
7. AUTHOR(S)
      (Catherine W.  Wilson
      Naomi  Levenson
                                                            8. PERFORMING ORGANIZATION REPORT NO.
9. PERFORMING ORGANIZATION NAME AND ADDRESS
      Pacific  Environmental Services,  Inc.
      1930  14th  Street
      Santa Monica, California  90404
             10. PROGRAM ELEMENT NO.

                   2AA635
             11. CONTRACT/GRANT NO.
                68-02-2583
                Work Assignment No. 2
12. SPONSORING AGENCY NAME AND ADDRESS
                                                             13. TYPE OF REPORT AND PERIOD COVERED
      EPA, Office of Air Quality  Planning & Standards
      Monitoring  and Data Analysis  Division
      Air Management Technology Branch
      Research  Triangle Park, N.C.  27711        	
                Final
              14. SPONSORING AGENCY CODE
                     200/04
15. SUPPLEMENTARY NOTES
16. ABSTRACT
      This report was developed  to  provide a prioritized listing of needs  for improved
      organic emission factors and  a synopsis of  known projects underway,  both within
      EPA and externally, which  will  provide basic  data resources to  support such
      improvements.   A suggested outline of activities needed to accomplish these
      improvements is also provided.   The report  is  expected to be utilized as an
      internal  management tool,  but also provides information which may  be useful
      to persons  with specific interest in organic  emissions.
17.
                                KEY WORDS AND DOCUMENT ANALYSIS
                  DESCRIPTORS
b. IDENTIFIERS/OPEN ENDED TERMS  C.  COSATI I;ield/Group
      Emission  Factors
      Organics
      Prioritization
      Emission  Sources
18. DISTRIBUTION STATEMENT

      Release Unlimited
19. SECURITY CLASS (This Report)

    Unclassified	
21. NO. OF PAGES

 	56 	
                                               20. SECURITY CLASS (Thispage)
                                                   Unclassified
                                                                           22. PRICE
EPA Form 2220-1 (Rev. 4-77)   PREVIOUS EDITION is OBSOLETE

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