"DESIGNING TO REMOVE PHOSPHORUS BY USING
              METAL SALTS AND POLYMERS IN CONVENTIONAL PLANTS"
                            James E. Laughlin, P.E.
       Note:  This discussion guide supplements material in "Process
              Design Manual For Phosphorus Removal".  That manual is
              listed (1) among references cited here.
1.  What is covered here - and why?

    a.  Discussion covers use of metal salts and polymers in otherwise conventional

        plants.  Tertiary systems are not included.

    b.  Recent reports (2)  (3) (4) (5) (6) (7)  show progress has occurred.

    c.  Designers can - and must - proceed with positive pragmatism.

    d.  Material is based on fundamentals proven in plant scale operations.

    e.  Operational aspects are included, and deserve design emphasis.

    f.  Designers must be part of startup and initial operations.

2.  Should you use these processes?  When and Where:

    a.  Ignoring "the great P debate" (8) (9) (10), are these processes attractive?

        Local quality standards yield the answer.  Concurrent improvement

        in BOD and suspended solids may be key factors.

    b.  Modification of existing plants is usually simple, and inclusion in new

        plants is minor.   Capital costs are quite low.

    c.  Degree of treatment dilemma:   going from 80% to 95% phosphorus

        removal may increase operation costs 50% or more.  However, the physical

        facilities are identical in either case and operational flexibility

        allows choice at later time.


    d.  Owner's decision should be carefully made.   Reduction in suspended solids

        and BOD may be pivotal.  Success demands his commitment to:
                                       - 1 -

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           ...intelligent 24-hr,  operation (does not mean 3  meii)




           ...lab support beyond  conventional plant operations




           ...total cost increase of 1$ or 8C/1000 gal   (chemicals  are  5C  of  this).






3.   Points of  application:  several possibilities lead  to one clear choice




    a.   Primary clarifier  ...greatest sludge yield of  any variation, but




                              substantial reduction of  subsequent biological




                              sludge




                           ...escaping colloids  are reduced  in  following units




                           ...lowest ortho-P  fraction




                           ...50% BOD reduction  appeals in overloaded plant.




    b.   Biological unit    ...trickling filter may blotch and slough but won't




                              plug.   However,  not an effective  point of




                              application.  Offers no advantages over other choices.




                           ...contact stabilization modification proposed  (11)




                           ...MLSS provide great sorptive area  and  biofloc-




                              culation reduces amount of chemical required




                           ...aeration tanks  afford flocculation and detention;




                              can add at middle  or near end, but enroute to final




                              clarifier is most  popular




                           ...effect of metals on MLSS  biota still  unclear (12)




                              but apparently  not detrimental




                           ...large  MLSS floe may agglomerate and this  could  reduce




                              exposure of active biota  and impede transfer of




                              oxygen,  offgases,  and substrate




                           ...nitrification may  be suppressed by pH shock.
                                      -  2  -

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    c.  Final Clarifier    ...loss of control here means poor effluent in a hurry;




                              but quite effective and reliable in practice




                           ...stearic hindrance of detergents reduced here




                           ...ortho-P predominates, and is desired form




                           ...underflow stimulates primary settling if




                              returned there in trickling filter plant




                           ...activated sludge unit has far more solids




                              handling capacity, but has more load too




                           ...fairly high chemical demand because must add




                              enough to complete precipitation,  coagulation




                              and glue suspended solids together.




    d.  Multipoint facilities:  inexpensive approach to effective performance




                           ...allows total feed to any of several points




                           ...permits split feed, a popular approach at




                              several plants.




4.   Trial efforts:  How big and how long?  A bold approach is justified




    a.  Jar test (13)       ...a vital but treacherous ally




                           ...auxiliary flash mix for thorough dispersal




                           ...stator is key accessory, an assembly of plastic




                              fins




                           ...hydraulic similitude by eyeball (stare at plant




                              unit then adjust jar turbulence to match)




                           ...assume plug flow in setting agitation times




                              in jars




                           	dynamic "settling" is a must (5-8 rpm)




                           ...practice, practice, practice.
                                       - 3 -

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    b.   Other lab tests work (14)  (15)  but dawn comes slowly at "the sewer




        plant".




    c.   Pilot facilities:  an exercise  in futility due to cost, operational




        vagaries, and the perfidious scale factor.




    d.   Full plant (or isolated module)  trial:   going in style, with confidence,




        without  going broke.  Fig. 1:  typical  1.6 MGD plant in Richardson,




        Texas (16) .




5.   Chemicals:  who  are they, what do they do,  and how?




    a.   Available forms  (17)




        Metal salts:        FeCl ,  pickle liquor, alum, and sodium aluminate




                            (which also  provides alkalinity)...  liquids are best




                            (cost,  effectiveness, flexibility,  ease of handling)




        Polymers:          most come dry; no universal choice;  3 categories




    b.   Technical Details on Coagulants




                            ...alum (48.5% soln  of filter alum is 8.25% aluminum




                              oxide)  weighs 11.1 Ib/gal, and 4.37% of this is




                              available aluminum




                           ...sodium aluminate  (46% soln) is 15.1% Al by weight,




                              but different suppliers offer different




                              concentrations




                           ...ferric chloride varies from 35% to 45% soln,




                              according to weather (agitated 45% soln freezes




                              at 45°F,  and 37%  soln at 15°F);  40% soln




                              weighs 11.9 Ib/gal, and 16.4% of that is iron




                           ...see  manufacturers' technical bulletins for




                              complete  details  on all coagulants and polymers.
                                       - 4 -

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                                      »LUO«C a *CCI*CU.ATIO«
                                                                               EFFLUENT
                                                          JUNCTION    FINAL
                                                            •OK     CLARIFIED
                       J&'
                     ^^    (UHNMTCD)
                   DRYINO 	
                   I   I  I   I
                                               TMKKLINC
                                                FILTERS
    Primary Clarifier  No. 1
                         2
                         3
    All Primary Clarifiers

    Final Clarifier

    Filter No.  1
               2
    Filters Combined

    Digester No.  1
                 2
                 3
    Digesters Combined
Diam
(Ft)
40
40
40
—
70
84
120
	
40
40
40
—
Depth
(Ft)
8
10
10
—
6
6.5
6.5
	
14.3(2)
14.3(2)
14.3(2)
	
Circum
(Ft)
126
126
126
378
220
	
	
	
	
	
	
	
Area
(Sq Ft)
1257
1257
1257
3771
3848
5542(D
1131od)
16852(]-)
1257
1257
1257
	
Volume
(Cu Ft)
10,054
12,570
12,570
35,194
23,088
36,000
73,500
109,500
13,000
13,000
13,000
39,000
(Gal)
75,200
94,000
94,000
263,200
173,000
	
	
	
135,000
135,000
135,000
404,000
    Sludge Drying  Beds   12,000 Square Feet

    (1)   Area in acres:  0.127, 0.260 and 0.387, respectively
    (2)   14.3 Effecitve, 18.0 SWD, 15.8 Clear @ Center
I  TREATMENT  PLANT   WITH CHEMICAL  PRECIPITATION  FACILITIES (REF 12)

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c.  Three key functions involved in mineral addition:




                       ...Precipitation of ortho-P to insoluble colloid




                       ...coagulation (destabilization)  of all colloids




                       ...flocculation (agglomeration)  of destabilized




                          colloids




d.  Precipitation:  reactions and kinetics (18)




                       ...solely by metal salts




                       ...produces metal phosphates, of some sort (19) (20)




                       ...fast, essentially complete in one second




                       ...pH will be depressed;  6.5 good value, but watch




                          to see alkalinity in effluent is 50 mg/1




                       ...polyelectrolytes not involved, defer their addition.




e.  Coagulation:  reactions and kinetics (21)




                       ...key developments in coagulation:  reduction of




                          surface charge on hydrophobes, dehydration of




                          water layer on hydrophyls (same as water treatment)




                       ...coagulation competes with P-precipitation for metal




                          species




                       ...metal coagulation very rapid:   one second




                       ...metal radicals are complicated, probably




                          polymerize into complicated transient forms (22)




                       ...polymer coagulation less rapid:  seconds to minutes,




                          and it should not be started until metal reaction is




                          through; allow lag time of 2 to 5 minutes




                       ...homegrown polymers have obscure role (23)  (24)




                          they are generated during biological treatment.
                                   - 5 -

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    f.  Flocculation:  reactions and kinetics




                            ...flocculation proceeds languidly thru decreasing




                              energy levels over a period of minutes; involves




                              both metals and polys; we can see it occur




                            ...key developments in flocculation:  glue colloids




                              together at moment of collision/ provide skeleton




                              for dense floe, act as broomstraws for sweeping




                              up surviving colloids.







    g.  Physical arrangments inferred:




                            ...flash mix intensely for 1-30 seconds (adding metal




                              salt)




                            ...high energy flocculation 1-5 minutes (add polys




                              near midpoint)




                            ...low energy flocculation 5-20 minutes




                            ...facility requirements are modest, largely inherent




                              in conventional existing plant.




6.  Hardware:  type, size, location and use (25)




    a.  Storage tanks




                            ...fiberglass (filament wound or layup) from good




                              supplier, exceeding minimum standards  (26)  (27)




                            ...natural amber, or colored tanks are attractive




                            ...coagulant:  size for 7-10 day supply on 2/1




                              mole ratio; approx 400 gal/MGD/day for alum




                              (equals 3 weeks for FeCl  or aluminate); 6000




                              gal tank will accept 5000 gal tank truck lots
                                       ~ 6 -

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                        ...tank hardware:  strip or float gauge, mansized




                          manhole,  fill inlet with snap coupling, pump




                          suction,  vent,  flush-bottom drain




                        ...use one-inch thick polyurethane pad between slab




                          and tank, unless weather dictates heated pad to




                          keep coagulant  warm




                        ...polymer:  size  for 2-3 day supply of 0.5%  soln;




                          this is 400 gal/MGD at 2 mg/1 dose.  Can always




                          dilute below 0.5% and will probably want to




                        ...same tank fittings as coagulant, plus overpowered




                          mixer for 1000  cp viscosity; fill inlet connects




                          to water; disperser funnel also requires water




                        ..consider shelter for polymer units; operators




                          appreciate this




                        ...auto poly dispersers available and have been




                          successfully used at two dozen plants; check with




                          equipment vendors (28) (29)  (30)  (31)




b.  Piping




                        ...PVC or FRP, protected from freezing as required




                        ...provide flushing tees following pumps




                        ...accumulators not necessary; manual air blowoffs




                          recommended at  high points in line  (using  3-way




                          valve, these make good sampling-calibrating ports)




                        ...put strainers on pump suctions, and make lines




                          big and we11-reinforced against physical abuse
                                   - 7 -

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                       ...dilute poly pump  discharge with about 20 gpm water,




                          followed by at  least  50-ft run of -pipe; use jet or




                          turbulence  section  if pipe run is too short.




c.  Feeding equipment




                       ...many types  of variable discharge positive dis-




                          placement pumps can serve:  diaphram, plunger,




                          gear,  progressing cavity




                       ...proper selection  of pump materials allows inter-




                          change between  coagulant and polymer service




                       ...use  pumps designed  for 500 psi service, put in a




                          40 psi backpressure valve and neglect head loss




                          in piping that  follows




                       ...backpressure seats  check valves to improve




                          accuracy; double  check valves are good




                       ...don't  select too  large a pump:  low-range control




                          difficult;  some pumps have interchangeable heads




                          of different sizes




                       ...ratio  control helpful, in addition to percent out-




                          put  control




                       ...no problems in  calibration and recalibration;




                          pump water  for  original curve, then chemical solution




                       ...pumpage record  often  based on operator's log




                       ...Fig  2:   another approach:  gravity flow; use mag




                          meter,  T-I-R and  air  or electric throttling valve




                       ...Fig  3:   any system  should include or adapt to auto




                          control;  can go as  far as compound loop system—
                                  - 8 -

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     STORAGE
      TANK
                      T-hR
  SETPOWT
CONTROLLER
                                                    FEED
                                                    POINT
                    MAG METER
         FIG2  GRAVITY  CHEMICAL FEED  SYSTEM
             CHEMICAL PUMP CONTROLLER
                       I
          INTEGRATOR B SET POINT SELECTOR
           I
           I
       FLOW METER
P ANALYZER
FIG 3  CHEMICAL FEED  CONTROL  BY COMPOUND  LOOP

-------
                          if reliable P-analyzer is included; figure shows




                          "feed forward" system where effluent monitoring




                          can be used to trim base dose.




                        ...include hose stations for washdown of spillage,




                          plus service as emergency shower and eye fountain




d.  Chemical injection:  two chemicals and two exhortations




                        ...Coagulant:  inject full strength (to prevent pre-




                          mature hydrolysis) into intense dispersion zone,




                          with one inlet pipe per mixing unit up to 8-10 MGD;




                          current unpublished work may open trend to




                          controlled predilution to enhance flash mix




                          operation (32)  but this practice not yet established




                        ...Polymer:  have several inlet points available,




                          injecting a diluted stream  (multiport or header




                          device above 3 MGD).  Aim for thorough dispersion




                          at moderate energy levels.




e.  Flash mixing:      our most grevious shortcoming  (33) (34)




                       ...raw inflow requires hydraulic jump, drop box, drop




                          manhole, air agitation, or pump discharge; all




                          relatively unsatisfactory due to low energy levels




                       ...with treated flow, use propeller or turbine




                          mixer, vortex unit, jet, or other devices  (35)




                          (36)  (37).  Inline approach is excellent.  Baffled




                          basin is poor choice




                       ...Gt has little value; G is suspect because it does




                          not measure local intensity but use it anyway,
                                   - 9 -

-------
  supplying an input of 800-1000 for up to 30




  seconds.   Be prepared to adjust hardware (baffles,




  etc.)




..for  electrically driven mechanical mixer,  calculate:




  G = >/(WHP)(550)  / (u)  (V)     ,  where




         (WHP)  is  delivered water horsepower or




        (KVA)  (Mtr Eff)  (Pwr Factor)/(0.746)




  (u)  is  absolute  viscosity,  (2  x 10)  (exp-5)




  at 70°F




  (V)  is  mixed volume in cubic feet




.analyzing  a  baffled basin (or  other head loss




 unit) for  G:
 G = \/(62.4)  (H) /  (T)  (u)    ,  where




        H = head loss thru basin;  one  foot for




        example




        T = detention time; 31.2 seconds  for




        example




        u = absolute viscosity;  (2 x 10)  (exp-5)




   -V(62.4)   (1.0) / (31.2)  (0.2 x 10)  (exp-5)




   =  (316 sec) (exp-1)




 but (1) G value of 316 less than 800-1000 recommended




     (2) Introduction of energy  over a 31-second




         period is inefficient when chemical reactions




         are complete in 5% of that time




     (3) In a drop box detaining flow for  3.12




         seconds,  G becomes 1000.  Required volume
         - 10 -

-------
                                      of 4.5 Cu Ft/MGD (a cube with 20-inch edges)




                                      presents design challenge.




                           ...proper mix in aeration basin is problematical;




                              just put chemical in and see how it works.  Cannot




                              analyze for G value because bubble energy not totally




                              spent within the hydraulic system




                           ...in an open flash mix box, mix at front end and




                              •leave at least threefold following volume for




                              future needs (e.g. controlled high energy flocculation);




                              Fig. 4:  junction box can be modified to serve.




    f.  Flocculation:      Special mechanisms and tankage not needed; use water




        plant technology for analysis (38)  (39) (40)




                           ...high energy flocculation occurs in effluent end of




                              mix unit,  pipe, and clarifier centerwell  (or




                              equivalent);  energy level is declining; clarifier




                              inlet hydraulics are critical




                           ...low energy flocculation occurs in blanket near




                              clarifier inlet; donut may be extensive with




                              activated sludge; extra baffle may be needed




                           ...can flocculate in last section of activated sludge




                              aeration tank, and in pipe and clarifier inlet




                              which follow.




7.  Dosage selection and control:  key to success




    a.  Coagulant:  here is where the money and performance are




                           ...key parameters:  mole ratio fed, and effluent P




                           ...generally primary addition requires more than final
                                      - 11 -

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  Flow Rates
MGD

 1
 1.5
 2
 2.5
 3
  GPM

  700
1,050
1,400
1,750
2,100
Coagulation
 (Minutes)

    1.42
    0.95
    0.71
    0.57
    0.48
                                          Flocculation Time  (Minutes)
High Energy   Low Energy
     71
     81
     86
     28
   1.91
28.6
19.1
14.3
11.4
 9.5
Total

34.3
22.8
17.1
13.7
11.4
FIG 4  JUNCTION  BOX  MODIFIED TO  FLASH  MIX  (REFI2)

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 clarifier,  which requires more than aeration tank;




 these variations in demand relate to coagulation




 because precipitation demand is relatively constant




.Fig.  5:  assess P income both on hourly and daily




 composite basis; if serving urban or suburban




 areas, expect high P income on Saturday,  low on




 Sunday, typical on weekdays




.convert Ib/day to Ib-mole/day; set mole ratio at




 2/1 or 1.5/1; factors are 31 for P, 27 for Al, and




 56 for Fe;  typical calculation would be:




 If Phosphorus Income (As P) is 310 Ib/day:




     310/31 = 10 Ib-moles/day




 If Desired Mole Ratio (M/P) is 2/1:




     (2/1)  (10)  = 20 Ib-moles metal required




 Using Liquid Alum:




     (20)  (27) = 540 Ib Al required




     (540)  / (11.1 Ib/gal)  (4.37% Al)




     = 1100 gal liquid alum required




.dose  rate should be varied 3-5 times per day to




 meet  P income at point of feeding; this is critical




.cam regulated feed control is attractive  (41) (42)




.Figs.  6-7:   plot effluent P to see if peaks occur,




 adjust feed to correct;  don't overcompensate




.Fig.  8:  keep varying coagulant feed until reaching




 desired P removal; stay on a given schedule at




 least 5 days (giving scant weight to the first).
          - 12 -

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 18
9
to
^
o
(C
o

Q.
tf)
o.|0

I
          13.8 COMPOSITE
                  TOTAL PHOSPHOROUS

                  IN PLANT INFLUENT
   IDA  NOON
6P
 MID-
NIGHT
6A
                                                          9A
                                        PHOSPHOROUS  LOAD

                                        IN PLANT INFLUENT
                            SOLUBLE
                            X 70% TOTAL
                                        MID-
                                        NIGHT
    FIGS  PHOSPHOROUS   INCOME PLOTS   (REF 12)

-------
          3.0
         ,2.0
         V)

         o
         K
         O
         X
         Q.
         OT
         O
          1.0
        •S
        o
                  PLANT INFLUENT
                  8.9 COMPOSITE
  1               I        T

  EFFLUENT PHOSPHOROUS

   ALUM IN FINAL  AI/P - 1.9/1

     MONDAY,  SEPT 21. 1970
                   LIQUID  ALUM  FED AT 20.5 6PH
           IOA  NOON
            15.5 GPH    120.5
 MID-
NIGHT
9A
FIG6  TOO  FEW CHEMICAL PUMP SETTINGS  GIVE POOR  CONTROL (REF 12)

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    3.0
   e
    2.0
             PLANT  INFLUENT

             8.5 COMPOSITE
               20.5 6PH
                          EFFLUENT PHOSPHOROUS

                           ALUM IN FINAL  AI/P - 2.1/1


                            TUESDAY, SEPT  22, 1970
                22.5 6PH
    15.5
13.5 8PH
.20.
  to

  o
  
-------
           EFFLUENT  PHOSPHOROUS VS IRON DOSAGE
 E 6
   4
V)

§  3
K
O

O.
w
o  -
<
o
              TREATMENT  IN

              FINAL CLARIFIER
           I 	I
               TREATMENT OF
               PLANT INFLOW


                   o

                   o
              8
               I	I
             MOLE RATIO
         I             2

IRON (Iff)    TO  PHOSPHOROUS (P)
FIG. 8 STUDY OF RESULTS ALLOWS SELECTION OF DESIRED MOLE  RATIO

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    b.  Polymer:  usually improves solids capture; may reduce metal salt




        demand enough to be economically attractive




                           ...jar test several, then try in plant




                           ...typical dose is less than one mg/1




                           ...proper dose and dispersion:  "slick fingers"




                              test (slippery feel to effluent) means overdose




                              or poor dispersion or both




                           ...turbidity, by eye or instrument, is good test






                           ...feed rate is sometimes constant, perhaps reduced




                              at night or interlocked with rate of wastewater




                              flow.




    c.  Sampling and analysis:  clear some space in the lab, Fig. 9




                           ...analyses for conventional treatment are continued




                           ...coagulant analysis involves both anion and cation




                           ...alkalinity is optional, unless effluent level drops




                              to 50 mg/1




                           ...turbidity of final effluent is good test; lab




                              unit or submerged disc




                           ...observation of clarifier blanket is good control




                              tool




                           ...P analysis can be automated;- daily composite also




                              required, and is main test in stable operation.




8.  Sludge harvesting and disposal




    a.  Clarifiers:  make it drop like a rock—and stay there




                           ...be conservative in design:  min 9-ft SWD for




                              trickling filter plant, 12-ft for activated
                                       - 13 -

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                     ANALYSES FOR
                CONVENTIONAL TREATMENT

FLOW
TTVT QfM

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                 ADDITIONAL ANALYSES  FOR
                  CHEMICAL TREATMENT







PHOS
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FIG 9 CHEMICAL PRECIPITATION INVOLVES ADDED LABORATORY ANALYSES

-------
                          sludge, 500 or 600 gpd/SF based on average flow;

                          900 to 1100 gpd/SF on peak flow; good inlet system

                          is important (try reaction jets or energy

                          dissipating centerwells); tube settlers are working

                          well

                       ...preserve blanket, if possible, to serve as solids

                          contact process; keep recirculation low in

                          trickling filter plant; in activated sludge, have

                          rapid sludge removal capability but throttle down

                          as much as possible.

                       ...floe is a good tracer, can indicate modifications

                       ...modification can improve existing units (43).

b.  Sludge treatment and disposal:  the ever-present residue, but twice
    as much?

                       ...expect good digestion, good gas production

                       ...amt additional sludge depends on operation

                          percent solids should be higher than conventional;

                          will probably gravity thicken better, but treat

                          thickner overflow with suspicion; sludge volume

                          can vary from slightly less than to double previous

                          volume

                       ...typical weight  (Ib/million gal) when treating in

                          aeration tank or final clarifier:

                                                     Act.SI.   HRTF   SRTF

                             Primary Sludge          1000      1000   1000

                             Biological Sludge       1000       500    100

                             Chemical Sludge          500       500    500
                             Increase from chemical    25%       33%    50%
                                   - 14 -

-------
                           ...when treating in primary clarifier expect:




                              50% more total pounds in activated sludge




                              (with less secondary sludge),  and 75% more




                              total pounds in trickling filter plant




                           ...be courageous with digesters (often over-




                              designed or underoperated anyway); provide




                              heat and mix; consider thickening but treat




                              overflow suspiciously;  P will stay bound in




                              sludge but supernatant will include colloidal




                              P; consider operation toward high-rate range




                           ...chemical cost for vacuum filter or centrifuge




                              should be reduced in raw or digested sludge




                              dewatering




                           ...on drying beds:  Fe sludge does better than Al




                              which does better than conventional; drying time




                              may be halved; don't draw beds too deep, and




                              replace sand attrition for clear sweet underflow




9.  Supernatant, Rogue Pollution, and other happy thoughts




    a.  Simple supernatant system—that works




                           ...fill-and-draw tanks; can be modified for




                              continuous service




                           ...Al/P dosage of 2/1, plus 20 minutes air, then




                              settle




                           ...draw sludge to beds or digesters; return clear




                              water to head of plant
                                      - 15 -

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                           ...coagulant costs 0.2C/1QOO gal total plant flow

                           ...lime may permit some ammonia stripping.

    b.  Iron leakage:  a new form of pollution, especially in trickling filter

        plants

                           ...Fig. 10:  treating in final is worst

                           ...polymer reduces escaping colloids

                           ...Figs. 11-12:  iron is reduced thru plant, when

                              added in primary.

    c.  Other radicals may be pollutants too; impact depends on local

        situation
                           ...one pound Al (III) as alum adds 5.35 Ib sulfate

                           ...one pound Al (III) as aluminate adds 0.85 Ib

                              sodium

                           ...one pound Fe (II) as chloride adds 1.26 Ib

                              chloride

                           ...one pound Fe (III) as chloride adds 1.91 Ib

                              chloride

                           ...one pound Fe (II) as sulfate adds 1.72 Ib sulfate

                           ...one pound Fe (III) as sulfate adds 2.58 Ib sulfate

10. Costs

    a.  Capital investment: $3 to $5 to $7/capita, or about 2C/1000 gal

                           ...FRP tanks: $l/gal up to 1000; 60
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   10




e

~  8
I-

u

_i

It  6
Ul

z


§  4
                    IRON LEAKAGE  IN  PLANT  EFFLUENT
                                WHEN TREATING IN

                                FINAL CLARIFIER
                                                     WHEN TREATING
                                                    'PLANT  INFLOW
      Q8     1.0     1.2     1.4     16     IS      2.0     2.2    2.4
                         MOLE  RATIO- Fe (ED/P
I-
z
UJ
   UJ
  P I
               IRON  LEAKAGE WHEN TREATING PLANT INFLOW

                                                 o
                                                     IRON LOST IN

                                                     EFFLUENT

                                                     W/0 POLYMER
                                                     o
                                              IRON LOST IN EFFLUENT

                                             "W/POLYMER IN FINAL

                                              CLARIFIER
      0.8     1.0     1.2     1.4     1.6     1.8     2.0     2.2     2.4
                         MOLE  RATIO- Fe (IH)/P
FIG  10  IRON  LEAKAGE  MAY  BE A  PROBLEM, POLYMER CAN  HELP

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           PRIMARY
           EFFLUENT

           8.9 mg/l
                                    35% REMOVAL
                           FILTER
                          EFFLUENT

                           5.8 mg/l
                                           64% REMOVAL
                                   FINAL
                                 EFFLUENT

                                  3.2 mg/l
               IRON (TJI) LEVELS WITHIN  PLANT
              DURING TREATMENTS PRIMARY CLARIFIERS
               PLANT IN FLOW-0.85 mg/l  Feb 10-Mar 9,1971
FIG
IRON REMOVAL WHEN  FEEDING  Fe Cl,  TO  PRIMARY  (REF 12)

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 to
I"
ui
o
o
o
UI
111
                                          EFFECT OF IRON
                                         FED TO FINAL    Ft/P-233
                                              TUE.2FEB.I97I
        LIQUID
IRON AT IIGPH
I46PH
IIGPH
8 6PH
                               PHOSPHOROUS (P)

                                    1131
           NOON
              6P
          MID-
         NIGHT
      6A
                                          EFFECT OF IRON (HI)
                                         FED TO PRIMARY   F«/P- 1.9
                                             THURS.4 MAR, 1971
           NOON
                             MID-
                             NIGHT
  FIG 12  IRON MAY  PERFORM  BEST IN  PRIMARY (REF 12)

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                          controls, electric gear, shelter, etc.:




                          estimate according to situation




                       ...ratio of material/labor is high in these facilities




                       ...capital costs are small part of total




b.  Chemical costs:  here's where the money is




                       ...liquid alum (48.5% soln) at 24<=/lb Al; add




                          freight (12
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                                  REFERENCES
 1.    "Process Design Manual  For Phosphorus  Removal," Black  Si Veatch, Consulting
     Engineers,  sponsored  and published  by U.  S.  Environmental Protection Agency,
     Oct.,  1971.

 2.   "Phosphorus  Removal - The State  of  the  Art," Nesbitt, J. B.,  Jour. WPCF,
     May 1969, p.  701-13.

 3.   "Phosphorus  Removal - Past,  Present, and  Future," Hall, M. W., and
     Engelbrecht,  R.  S., Water and  Wastes Engrg., Aug. 1969, p. 50-3.

 4.   "Phosphate  Removal:   Summary of  Papers,"  Scalf, M.  R.,  et al,  Jour. SED,
     ASCE,  Oct.  1969,  p. 817-27.

 5.   "Wastewater  Treatment and Renovation—status of Process Development,"
     Stephan,  D.  G.,  and Schaffer,  R. B., Jour. WPCF, Mar. 1970, p. 399-410.

 6.   "Soluble  Phosphate Removal in  the Activated  Sludge  Process—A Two Year
     Plant  Scale  Study," Long,  D. A., et al, 26th Purdue Ind. Waste Conf., 1971.

 7.   "Phosphate  Removal by Mineral  Addition  to Secondary and Tertiary Treatment
     Systems," Directo, L.  S.,  Miele, R. P., and  Masse,  A. N., 27th Purdue Ind.
     Waste  Conf.,  1972.

 8.   "ABCs  of  Cultural Eutrophication and its  Control,"  Sawyer, C.  N., Water  &
     Sewage Works,  Sept. 1971,  p. 278 et seq.

 9.   "Listen!  Phosphate Removal  Isn't the Answer," Kappe, S., Water and
     Wastes Engrng, April  1972,  p.  38.

 10.  "Mr. Kappe is  Wrong,"  Gulp,  R., Water and Wastes Engrng., Aug. 1972, p.  40.

 11.  "Chemical Flocculation of  Microoorganisms in Biological Waste  Treatment,"
     Tenney, M. W., and Stumm,  W.,  Jour. WPCF,  Oct. 1965, p. 1320.

 12.  "The Microbiology of  an  Activated Sludge  Waste-Water Treatment Plant
     Chemically Treated for Phosphorus Removal,"  Ung, R.  F., and Davis, J. A.,
     26th Purdue  Ind.  Waste Conf.,  1971.

 13.  "Floe Volume Concentration," Camp,  T. R.,  Jour. AWWA, June 1968,
     p. 656-673.

 14.  "Coagulation Testing:  A Comparison of  Techniques - Part I,"   Te Kippe,
     R. J., and Ham, R. K., Jour. AWWA,  Sept.  1970, p. 594-602.

15. op. cit., "...-Part 2,"  Oct. 1970,  p. 620-628.

16.  "Modification  of  a Trickling Filter Plant to Allow  Chemical Precipitation,"
    Laughlin, J.,  Proc. Adv. VJaste Treat, and Water Reuse Symp.,  EPA, Dallas,
    Texas, Jan. 1971.

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17.  "Coagulants for Waste Water Treatment," Chem. Engrg. Prog., Jan. 1970, p. 36.

18.  "Kinetics and Mechanism of Precipitation and Nature of the Precipitate
     Obtained in Phosphate Removal from Wastewater using Aluminum  (III) and Iron
     (III) Salts,"  Recht, H. L., and Ghassemi, M., Water Poll. Control Res.
     Rep. 17010EKI 04/70, FWQA, April 1970.

19.  "Chemistry of Nitrogen and Phosphorous in Water," AWWA Committee, Jour.
     AWWA, Feb. 1970, p. 127-140.

20.  "Phosphate Removal:  Summary of Papers," discussion by Theis, T. L., et al,
     Jour. SED ASCE, Aug. 1970, p. 1004-9.

21.  "State of the Art of Coagulation," AWWA Committee, Jour. AWWA, Feb. 1971,
     p. 99-108.

22.  "Aluminum and Iron  (III) Hydrolysis," Bilinski, H., and Tyree, S. Y.,
     Jr., Jour. AWWA, June 1971, p. 391-2.

23.  "Colloids Complicate Treatment Processes," Dean, R. B., Envir. Sc. and
     Technol., Sept. 1969, p. 820-4.

24.  "Chemical Interations in the Aggregation of Bacteria Bioflocculation in
    Wastewater," Busch, P. L., and Stumm, W., Envir. Sc. and Technol.,
     Jan. 1968, p. 49-53.

25.  "Water Quality and Treatment," AWWA, 3rd ed., McGraw-Hill Book Co.,
     New York, 1971, p. 66-159.

26.  "Custom Contact-Molded Reinforced-Polyester Chemical-Resistant
    Process Equipment," NBS Voluntary Product Standard PS 15-69, U.S. Dept.
     of Commerce, Govt. Printing Office, Cat. No. C 13.20 2:15-69.

27. NBS Voluntary Product Standard, PS 15-69 Series, covering filament
    wound fiberglass products, scheduled for release fall 1972.

28.  "Automatic Volumetric Chemical Mixer," chemix Corp., Troy, Mich., 1969.

29.  "Series 85.600 Polyelectrolyte Feeding System," Wallace & Tiernan, Inc.,
    Belleville,  N. J., 1971.

30.  "Polypak Packaged System for Dry Polymers," Ref. 28.20-1, BIF, A Unit of
    General Signal Corp., Providence, R. I., 1972.

31.  "Polymer Feeder Handbook," Calgon Corp., Subsidiary of Merck & Co., Inc.,
    Pittsburgh,  PA., 1972.

32. Private communications with David Griffith of Phoenix, Ariz, and Don
    Walker of Aurora, 111.  Publication of their work due in 1972.

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33. "Rapid Mixing in Water Treatment," Vrale, L., and Jorden, R. M., Jour.
    AWWA, Jan. 1971, p. 52-8.

34. "Turbulence in Aeration Basins," Kalinske, A. W., Ind. Water Engrg.,
    March 1971, p. 35-8.

35. "Mixing Theory and Practice," ed. by Uhl, Vincent W., and Gray, Jos. B.,
    Vol. 1 (1966), Vol. 2  (1967), Academic Press, New York, 1966-7.

36. "Liquid Mixing and Processing in Stirred Tanks," Holland, F. A., and
    Chapman, F. S., Reinhold, New York, 1966.

37. "Guide to Trouble-Free Mixers," Penney, W. Roy, Chem. Engrg., June 1,
    1970, p. 171-180.

38. "Design of Mixing and Flocculating Basins," Hudson, H. E., Jr., and
    Wolfner, J. P., Jour. AWWA, Oct. 1967, p. 1257-67.

39. "Determination of Optimum Velocity Gradients for Water Coagulated with
    Polyelectrolytes," Hemenway, D. R., and Keshaven, K., Water & Sewage
    Works, Dec. 1968, p. 554-9.

40. "Turbulence and Flocculation," Argaman, Y., and Kaufman, W. J., Jour.
    SED ASCE, Apr. 1970, p. 223-241.

41. "Phosphate Removal from Municipal Sewage," McAchran, G. E., and Hogue,
    R. D., Water & Sewage Works, Feb., 1971, p. 36-9.

42. "Model 40 Programmed Controllers," Bull. D-12A, The Foxboro Co., Foxboro,
    Mass., 1968.

43. "Improved Settling Tank Efficiency by Upflow Clarification," Sparham,
    V. R., Jour. WPCF, May 1970, p. 801-11.

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