EPA 600/7-86-035
                                                NTIS PB87-120507
LEACHING AND HYDRAULIC PROPERTIES OF RETORTED OIL SHALE
    INCLUDING EFFECTS FROM CODISPOSAL OF WASTEWATER
                   David B.  McWhorter
                   Deanna S. Durnford
    Agricultural  and Chemical  Engineering Department
              Engineering Research Center
               Colorado State  University
             Fort Collins, Colorado 80523
            Cooperative Agreement CR-807668
                    Project Officer

                    Edward  R.  Bates
     Air and Energy Engineering  Research  Laboratory
          U.S.  Environmental  Protection Agency
           Research Triangle Park,  NC  27711
                     Prepared  for:
          U.S.  Environmental  Protection Agency
           Office  of  Research  and  Development
                Washington,  DC  20460

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                                    NOTICE
     The information in this document has been funded wholly or in part by the
United  states  Environmental  Protection  Agency  under cooperative agreement
CR80766S to Colorado state University,  it has been subject  to  the  Agency's
peer and administrative review, and it has been approved for publication as an
EPA document.   Mention  of  trade  names  or  commercial  products  does  not
constitute endorsement or recommendation for use.
                                      ii

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                                    FOREWORD


     When energy and material resources are extracted, processed, converted,
and used, the related pollutional impacts on our environment and even on our
health often require that new and increasingly more efficient pollution
control methods be used.  The Air and Energy Engineering Research Laboratory,
Research Triangle Park, assists in developing and demonstrating new and
improved methodologies that will meet these needs both efficiently and
economically.  This study investigated the nature and quantity of potential
leachates from retorted (spent) oil shale disposal sites.  Synergetic effects
from codisposal  of wastewater with retorted shales were investigated.  Leachate
quality along with hydraulic propeties were determined for retorted shale from
six retorting processes.  Two new laboratory methods were developed which have
application beyond retorted shale characterization.  An Equilibrated Soluble
Mass (ESM) column leaching test was developed to characterize the chemical
quality of the first leachate that would issue from a large disposal pile.
A new method was also developed utilizing iodine solution and a dual source
of gamma rays to assess moisture that moves by vapor diffusion from that which
moves as bulk liquid flow.                                      ;

                                Frank Princiotta
                                Director
                                Air and Energy Engineering Research Laboratory
                                      iii

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                                   ABSTRACT


     The purpose of this project was  to  develop  methods  and  data  on  the
leaching  and  hydraulic  properties  of  solid  residues  resulting  from the
processing of oil shale.  A column test, called the ESM (Equilibrated  Soluble
Mass)  test,  was  developed  as  an  aid  to characterization of the chemical
quality of the first leachate that would issue from a disposal pile  of  spent
oil shale.  Water added for cooling, compaction, and dust control will develop
a chemical composition dictated by chemical reaction between the solution  and
solid  phases.   In  the  ESM  column  test,  this  process  is  simulated  by
moisturizing the solid to the expected field water  content,  followed  by  an
equilibration period.  After packing the moistened material into a column, the
antecedent pore solution is displaced by injection of distilled  water.   Both
theoretical and experimental results indicate that the first effluent from the
column is displaced antecedent pore water, the chemical composition  of  which
has been unaffected by the displacement process.  The chemical characteristics
of the first effluent are expected to be a reasonable index to the quality  of
first leachate generated from a disposal pile.                   ',

     The ESM test was used  to  assess  the  effect  on  leachate  quality  of
cociisposal  of  process  water  with  the  solids.   This  was accomplished by
conducting one set of tests with distilled water as the moisturizing fluid and
one  set  of tests with process waters as the moisturizing fluid.  These tests
indicate an overall negative effect on leachate quality as a result of  adding
process  water  to  the solids.  This is particularly true with respect to the
concentrations of organics in the column effluent.  However, the data indicate
significant  adsorption  of  organics  on  the  solid and the leachate did not
contaj-n as much organic carbon as was present in the process waters.   Organic
carbon  in  the  leachate  from  tests utilizing process water was observed at
higher concentrations than in leachate from  the  same  materials  moisturized
with distilled water.

     A variety of hydraulic properties were measured in addition : to  leachate
quality  for  the  spent  shales tested,  spent shales tested included samples
from the Lurgi-Ruhrgas, TOSOO II, Allis Chalmers Roller Grate,  Paraho  Direct
Mode,  Chevron STB, and EXTORT retorting processes.  A comprehensive data set,
including measurements of the vapor diffusion coefficient, was developed for a
Lurgi  spent shale.  This was accomplished by a new technique that utilizes an
iodine solution  together  with  a  dual  source  of  gamma  rays  to  measure
simultaneously  the  iodine and water distributions.  These data permit one to
distinguish water that has been transported by vapor diffusion from that which
moves as bulk liquid flux.
                                      IV

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1.   INTRODUCTION
                                   CONTENTS
NOTICE     ...............                               i:L
FOREWORD   .........  .  .........  "!"."'.".*."."    iii
ABSTRACT   . ....... ......            "      ......     iv
FIGURES;    ....  ............  !  1  *.  I '.  !  !  !  '.  '.  '  !   viii
TABLES     ......... ......
SYMBOLS;    . . ............ .*''''"
2.   SUMMARY AND CONCLUSIONS ................. .  :     5
     2..1  Solid Leaching .............. !!!!!!       5
     2,,2  Hydraulic Properties ............ ! ! ! ! !       7
     2.3  Codisposal ................ .!!!!!       9

3.   SAMPLE SOURCES AND IDENTIFICATION ..... . . ..... .      n
     3,,1  Lurgi  .......... ............. \  '.    ±1
     3,2  Paraho ...............           *            12
     3 ,,3  TOSCO  ........... ....... I I I I !! I      12
     3«,4  Chevron  .................. . . ! " !      13
     3 ,,5  Allis Chalmers ........ ...... ...!'"      13
     3. ,6  H2TORT ... ........... .....!!!!!  l    14

4.   TEST PROCEDURES AND ANALYTICAL METHODS  . .........      15
     4.1  Physical and Hydraulic Properties Test Procedures  . .      15
          4.1.1  Particle Size and Density ...... .....  '    15
          4.1.2  water Retention Characteristics ........      15
          4.1.3  Saturated Hydraulic Conductivity  .......      17
          4.1.4  Unsaturated Hydraulic Properties  . ......      19
     4.2  Leaching Test Procedures   ....... .......      22
          4.2.1  The Equilibrated soluble Mass (ESM) Test* '. '. '.  •    23
                 4.2.1.1  The ESM Procedure  ..........      23
                 4.2.1.2  ESM Theory   . . . ........ . .      25
          4.2.2  The Codisposal ESM Test Procedure .......      28
          4.2.3  The Instantaneously Soluble Mass (ISM) Test . .      29
                 4.2.3.1  The ISM Procedure  ..........      29
                 4.2.3.2  ISM Theory ... .......  ....      29
          4.2.4  ASTM Water Shake Test .........  ! ! ! !  '    31
          4.2.5  RCRA Extraction Tests ....... !!""*.*      31
                                      v

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      4.3  Analytical Methods  .................. :     32
          4.3.1  inorganic Analysis  ......... !!!!"'     32
          4.3.2  Organic Analyses  ........... ! I ! !      32
                 4.3.2.1  Total Organic Carbon .....!!"*;     32
                 4.3.2.2  Volatile Organic Analysis  ......      32
                 4.3.2.3  Semi-Volatile Analysis ......   |      36

 5.    TEST RESULTS   ............                            40
                                               ***
       -          ;  •  ?  •  •  •  ......... ...                4o
          5.1.1  Physical and Hydraulic Properties .....          40
          5.1.2  ESM Test Results  ............. \ "      50
          5.1.3  ISM Test Results  .......... !!!!!'     53
          5.1.4  Codisposal Test Results .......!] 1 '. *      53
                 5.1.4.1  Inorganic Analyses ......  ! ! ! !      53
                 5.1.4.2  Organic Analyses   ....... .          $2
        .  5.1.5  ASTM and RCRA Test Results  .......            <<
     5.2  TOSOO II   ........ . ........  !!.;.*.*      69
          5.2.1 , Physical and Hydraulic Properties !!!!!**      69
          5.2.2  ESM Test Results  .......  .                    75
          5.2.3  ISM Test Results  .... ...... !  ! ! ! !      75
          5.2.4  ASTM and RCRA Test Results  . .  . .  ! ..... :     77
     5.3  paraho ............. . ....... ! ! !      79
          5.3.1  Physical and Hydraulic Properties ....!!*•     79
          5.3.2  ISM Test Results  . ........... . .        81
          5.3.3  Codisposal ESM Test Results ........ " .*      83
                 5.3.3.1  Inorganic Analysis Results  ......'     83
                 5.3.3.2  Organic Analyses Results ,  ......       33
          5.3.4  ASTM and RCRA Test Results  ......  ....       89
     5.4  Allis Chalmers ............. .....! I       89
          5.4.1  Physical Properties .  ...... !!!!!"*       89
          5.4.2  ESM Test Results  ....  .....            *  •     9t
     5.5  HYTORT .....................  !  ! !       92
          5.5.1  Physical and Hydraulic Properties .....!*       92
          5.5.2  ASTM and RCRA Test Results  .....          *       92
     5.6  Cheyron  ..........  . ..........  [ *       94
          5.6.1  Physical and Hydraulic Properties ....!!!       94
          5.6.2  Codisposal ESM Test Results ..........       98
                .5.6.2.1  Inorganic Analysis ...  .....  '.  '.       99
                 5.6.2.2  organic Analysis  ...........       99

6.   DISCUSSION AND VERIFICATION OP THE ESM AND ISM
     COLUMN LEACH TESTS   .............                   103
     6.1  The ESM Test   ..............  i ."  [  \  ]  [     103
          6.1.1 Reproducibility of the ESM Test  ...!!!!!     103
          6.1.2 Results as Support for the ESM Theory .!!!!-
     6,2  The ISM Test    .....                                :

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     GOALZPY ASSURANCE AND QUALITY CONTROL ....               ;    119
     7.1  Inorganic Tests  . . . ............ Ill*1    119
     7.2  Organic Tests  ....... ........ I I I I I     124
          7.2.1  Calibration and standards .. I I I I I I I "I I' '    124
          7.2.2  Duplicate Analyses  ...... ....... I     125
REFERENCES
APPENDICES
     A    CODISPOSAL ESM RESULTS   .............         132
     B    ASTM AND RCRA. RESULTS    ........ I I I I I I I 'I   149
                                     Vll

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                                    FIGURES                   •    :


Figure                                                            ;


4.1       Schematic of permeameter	    13

4.2       Schematic diagram of sectioned column used in
          hydraulic diffusivity measurement	± .          21

4.3       Schematic of leaching column	        ;    24

4.4       Schematic representation of the location of the         :
          solute plane z*	    26


5.1       Particle size distribution for Lurgi OLG retorted
          shale	    41


5.2       Particle size distribution for Lurgi RB-II retorted     ;
          shale	    41
                                                                  i

5.3       Particle size distribution for Lurgi RB-I retorted
          shale	    42

5.4       Pressure-saturation data for Lurgi OLG   ........    46

5.5       Hydraulic diffusivity for Lurgi ULG  	  .    46

5.6       Hydraulic conductivity for Lurgi OLG ..........    48

5.7       Water retention characteristics for Lurgi RB-II
          spent shale	    49


5.8       Diffusivity for Lurgi RB-II retorted shale	;    51

5.9       Hydraulic conductivity for Lurgi RB-ii                  :
          retorted shale	    51

5.10      Normalized EC for Lurgi ISM tests	    58



5.11      Major ion composition of effluent - Run 2 (ISM)
          (Lurgi OLG)   	
                                     Vlll

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 Figure
 5.12      Particle size distribution for TOSCO II retorted
                  ........................ . ,     70
 5.13      Pressure saturation data for TOSCO II  .......  ...   73
 5.14      Hydraulic diffusivity for TOSCO II ....  ...... :.     73
 5.15      Hydraulic conductivity for TOSCO II  ...  ...... '.     74
 5.16      Particle size distribution for Paraho II .  ...... .     so
 5.17      Particle size distribution f or Allis Chalmers retorted
           shale  ............ ....  ........ .     90
 5.18      Particle size distribution for Chevron retorted shale  .     95
 5.19      Water retention characteristics for Chevron retorted
           shale  ...
 5.20      Diffusivity  for Chevron retorted shale  .  .......  .     97
 5.21      Hydraulic conductivity for Chevron retorted
          shale   ............  .   ..........  <     97
 6.1       Electrical conductivity of Lurgi ULG effluent samples   .   104
 6.2       Chloride concentration in Lurgi ULG effluent samples .  .   104
 6.3       Sulfate concentration  in Lurgi ULG effluent samples . .    105
 6.4       Relative concentrations in initial effluent samples  .  .   106
 6.5       Theoretical breakthrough curve compared to Cl
          data (Lurgi RB-I)   ..............  .....   m
 6.6       Theoretical breakthrough curve compared to Na and       '
          SO4 data (ISM) leach of Lurgi RB-I) ..........  .   113
 6.7       Electrical conductivity breakthrough curves for
          Runs 4 and 7  (ISM leach of TOSCO II)  ..........   H4
 6.8       Electrical conductivity breakthrough curves for
          Run 6  ' •' .......................   116
 6.9       Electrical conductivity breakthrough curves for         ;
          Run 8 (ISM leach of Paraho)
6.10      Comparison of sulfate breakthrough curves for
          Runs 5 and 6 .....................  ;   11?
                                      ix

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                                    TABLES


TABLE                                                             ;  page

1.1       LOCATION OP TEST RESULTS FOR EACH SPENT SHALE  . . . .       4

2.1       FIRST EFFLUENT CONCENTRATIONS FOR ESM TESTS	     8

2.2       SUMMARY OF RESULTS OF CODISPOSAL TESTS	    10

4.1       METHODS USED FOR INORGANIC ANALYSES IN ISM AND
          BATCH TESTS	    33

4.2       METHODS USED FOR INORGANIC ANALYSES IN ESM
          LEACH TESTS	.'    34

4.3       METHODS USED FOR INORGANIC ANALYSES IN                  I
          CODISPOSAL TESTS	    37

4.4       VOLATILE ORGANIC HAZARDOUS SUBSTANCE LIST AND
          PRIORITY POLLUTANT COMPOUNDS, GC/MS DETECTION LIMITS . .    37

4.5       SEMI-VOLATILE ORGANIC HAZARDOUS SUBSTANCELIST ANDd
          PRIORITY POLLUTANT COMPOUNDS, GC/MS DETECTION LIMITS . .    38

5.1       SUMMARY OF HYDRAULIC CONDUCTIVITY MEASUREMENTS FOR
          LURGI SPENT SHALES (m/s)	    44

5.2       WATER RETENTION CHARACTERISTICS OF LURGI SPENT
          SHALES DURING DESATURATION	    45

5.3       ESM TEST PARAMETERS FOR LURGI ULG	    50

5.4       EFFLUENT CONCENTRATIONS FOR RUN NO. 33 (LURGI ULG) ...    52

5.5       EFFLUENT CONCENTRATIONS FOR RUN NO. 34 (LURGI ULG) . . .    52

5.6       SUMMARY OF LURGI ISM TEST PARAMETERS	    54

5.7       MAJOR ION COMPOSITION OF LURGI (ULG) EFFLUENT -
          RUN NO. 2 (ISM)	    54
                                      X.

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TABLE                                                               Page

5.8       CONCENTRATION OP SELECTED TRACE ELEMENTS IN
          LURGI (UD3) - RUN ED. 2 (ISM)	    55

5.9       MAJOR ION COMPOSITION OF LURGI (DIG) EFFLUENT -
          RUN NO. 3 (ISM)  . .	 .    56

5.10     . SELECTED MAJOR ION CONCENTRATION IN LURGI (RB-I) - '
          RON NO. 5 (ISM) . .  .	   57

5.11      PARAMETERS FOR LURGI RB-II CODISPOSAL TESTS	.    60

5.12      RESULTS OF THE INORGANIC ANALYSES FOR THE LURGI RB-II
          CODISPOSAL ESM TESTS	    61

5.13      MAJOR ION COMPOSITION OF LURGI RB-II EFFLUENT  .... .    63

5.14      AVERAGE TOTAL ORGANIC CARBON FOR LURGI RB-II           '•
          CODISPOSAL TESTS	    64

5.15      RESULTS OF VOLATILE ORGANIC ANALYSIS FOR LURGI TESTS  . '•.    65
          (EPA Method 624)

5.16      RESULTS OF SEMI-VOLATILE ANALYSIS FOR LURGI TESTS  .  . .    67
          (EPA Method 625)

5.17      ESTIMATED CONCENTRATIONS FROM LIBRARY SE2RCH	    68
          (Base Neutral compounds)

5.18      ASTM BATCH LEECHING TEST-LURGI	  . .    69

5.19      LURGI RCRA TEST RESULTS	    69
                                                                 !

5.20      WATER RETENTION CHARACTERISTICS OF TOSCO II SPENT      :
          SHALES DURING DESATURATION		:.    71

5.21      SUMMARY OF HYDRAULIC CENEQCTIVIH  (m/sec) FOR
          TOSCO II	    72

5.22      ESM TEST PARAMETERS  FOR TOSCO II	    75

5.23      EFFLUENT CONCENTRATICNS FOR RUN NO. 29  (TOSCO II)  .  .  .    76

5.24      EFFLUENT CONCENTRATIONS FOR RUN NO. 35  (TOSCO II)  ....    76
                                                                 !
5.25      TOSCO II  ISM TEST PARAMETERS	    77

5.26      EFFLUENT CONCENTRATIONS IN  TOSCO II - RUN NO. 7   ....    78

5.27      TOSCO II ASTM AND RCRA TEST RESULTS	;.    79
                                      xi

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TABL%                                   .              •     .       ;

5.28      SUMMARY OP HYDRAULIC ODMSJCTI7ITY  (m/sec) FOR
          PARAHO-I	    81

5.29      PARAEO ISM TEST.PARAMETERS	    81

5.30      EFFLUENT CCiNCENTRATIQNS FOR PARAHO (0.4-1.2nm) -
          Run No. 6	  .  i    82

5.31      PARAMETERS FOR PARAHO-II CODlSPOSAL TESTS	*    84

5.32      RESULTS OF THE INORGANIC ANALYSIS  FOR THE PARAHO-II     :
          CODlSPOSAL ESM TESTS    	    85

5.33      MAJOR ION COMPOSITION OF PARAHO-II EFFLUENT  .....  1    86

5.34      AVERAGE TOTAL ORGANIC CARBON  FOR PARAHO-II
          CODlSPOSAL TESTS	    87

5.35      RESULTS OF VOLATILE ORGANIC ANALYSIS  FOR PARAHO-II TESTS
           (EPA Method  624)  .	    88

5.36      PARAHO-I ASTM AND RCRA TEST RESULTS	    89

5.37      MAJOR ION COMPOSITION OF ALLIS CHALMERS  EFFLUENT  ....    92

5.38      HYDRAULIC AND MOISTURE RETENTION CHARACTERISTICS OF     :
          HYTORT RETORTED SHALE     	.    93

5.39      HYTORT ASTM  AND RCRA TEST RESULTS	  ;    94

5.40      PARAMETERS FOR CHEVRON CODlSPOSAL  TESTS	    98

5.41      RESULTS OF THE INORGANIC ANALYSES  FOR THE CHEVRON
          ESM TESTS	i    100

5.42      AVERAGE TOTAL ORGANIC CARBON  FOR CHEVRON
          CODlSPOSAL TESTS	  .  .  .    101

5.43      RESULTS OF VOLATILE ORGANIC ANALYSIS  FOR CHEVRON  ....    102
           (EPA METHOD  624)  Concentrations (ng/1)

6.1      INITIAL EFFLUENT  O^CENTRAT3DNS (mg/L)	    106

6.2      MASS OF SPECIES LEACHED PER UNIT MASS OF POROUS
          MEDIUM  (mg/g)	    109

- 6.3      ANTECEDENT MOISTURE VOLUME  AND CUMULATIVE LEACHATE
          VOLUME AT 0.5 RELATIVE  CHLORIDE CONCENTRATION OmL)    .  .    110
                                      Xll

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TABLE

7.1       WATER POLLUTION STUDY NUMBER WP013 .......... ,.,   120

7.2       WATER POLLUTION STUDY NUMBER WP013 .......... .   121

7.3     •  WATER POLLUTION STUDY NUMBER wpoi4 ...... .....   122

7.4       WATER POLLUTION STUDY NUMBER WP014 .......... ..   123

7.5       SURROGATE SPIKE PERCENT RECOVERY - METHOD 624  .....   126

7.6       RESULTS OF DUPLICATE ANALYSIS, VOLATILE ORGANICS . . . ,   127

7.7       RESULTS OF DUPLICATE ANALYSIS, SEMI-VOLATILE ORGANICS  ;.   129
                                                                 j
A.I       SAMPLE IDENTIFICATION  ................ i.   133

A.2       CODISPOSAL ESM TESTS:  INORGANIC CONSTITUENTS  ....;.   135

A. 3       LIBRARY SEARCH RESULTS FOR SEMI-VOLATILE, BASE
          NEUTRAL COMPOUNDS  ..... . ............ '.   144

B.I       CONCENTRATIONS IN ASTM WATER SHAKE TEST EXTRACTS -     '
          SPENT SHALES ...........
                                                                 .
B.2       CONCENTRATIONS IN RCRA TEST EXTRACTS - SPENT SHALES  . .   149
                                    Xi'll

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a'

A
cum.V
C
Ceq
Ci
D
D,
D^
D_
h
                        SYMBOLS
                    Description
unsaturated-flcw parameter in  breakthrough
equation,  
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S          mass of a solute species leached during the             MM""1
           test per unit mass of dry material
t          time, usually since injection began                  '•   T
v          interstitial pore-solution velocity or                  Li"1
           seepage velocity
vm         v at 8 = 6m or saturated seepage velocity        '       laT1
x          horizontal coordinate                                   L
z          vertical coordinate                                     L
z*         elevation of solute plane for conservative species      L
0          volumetric solution content of porous medium
0£         antecedent volumetric solution content
9m         solution content at maximum saturation
PJ.J         dry bulk density of the porous medium                   ML~3
PS         particle density of the porous.medium                   ML~3

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                                  Chapter 1
     'Ehe total identified  shale  oil  resources  in  the  United States  are
estimated by the United States Geological Survey to be over 270 billion metric
tons, with a major source in the Green River formation  of   Colorado,   Wyoming
and  Utah.   Possible  future  commercial  exploitation  of this  vast  resource
warrants careful consideration of the effects  that  a  commercial   oil shale
operation  might  have  on the other natural resources of an oil ; shale region.
Ihe purpose of  this  report  is  to  provide  information   pertinent   to  the
estimation of the quantity and quality of leachate from a spent shale  disposal
pile.

     Oil shale facilities will produce large volumes of solid wastes  and  the
potential  for  recycling  these  wastes  is  small.   Therefore* establishing
environmentally acceptable methods for disposing of spent shale residues is an
important objective for the oil shale industry.  Agarwal (1985) estimates that
if even one half of the planned oil shale  production  in  the  U.S.    occurs,
approximately  245  million  metric tons of retorted shale  will be disposed of
each year.  Mong the options  for  disposal  are  construction ' of  compacted
embankments  as  valley  fills,  side-hill  fills,  contoured  mounds  and mine
backfills.  Ihe size of individual disposal piles may cover many  hectares  and
extend hundreds of meters in depth.

     In addition to the solid wastes, there will be a  significant   amount  of
liquid  waste  generated  by  the various retorting processes.  One  method for
disposing of this liquid waste is to codispose it with the  solid  waste. Spent
shale  leaves  the  retort  at  elevated temperatures and various liquid waste
streams could be used for cooling.  Moisture is also needed for compaction  at
the  disposal  site  and for dust control.  Oodisposal of the liquid and solid
wastes, however, may change the impact of the disposal pile  on '. the  environs
compared to using higher quality water for moisturization.

     A particular concern in the proper disposal  of  the  oil  shale   process
residues  is  the  potential  for  the  spent  shale  disposal  pile  to release
chemical species that might adversely affect the quality of the surface  or
subsurface  waters  receiving the leachates.  Ihe potential for degradation of
the receiving waters depends on both the quantity and quality of  the leachate.
Hie  movement  of  the  moisture  within the disposal pile  and  the quantity of
leachate generated depend on the initial moisture content  at  placement,  the
hydraulic properties of the spent shale, the storage capacity of; the material,
and the quantity of net infiltration.  The quality of the leachate depends  on
the  chemical-miner alological  composition  of  the  retorted  shales   and the
hydrogeochemical  environment  in  the  disposal  pile.  Hence,   the  natural

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environment  is  extremely complex and the leaching phenomenon is difficult,  to
replicate in a laboratory.  Yet a laboratory procedure capable of providing  at
least  an  index  of  the  quality of leachate is imperative if ajy reasonable
planning or comparisons are to be made for the disposal  of  the ; spent   shale
residues.  Data on the hydraulic and physical properties of retorted shales  is
also needed for predicting the quantity of leachate.             ;

     The project reported in this paper addresses the  components  needed for
the  prediction  of  disposal pile leachate quality and quantity.  The primary
objectives of the research are to provide a column  leaching  methodology and
laboratory  data  base  that  will  contribute  to the eventual prediction and
assessment of the quantity  and  quality  of  leachates  from  retorted   shale
disposal piles.  Specific objectives are to:

          l.  Develop a viable column leaching test for spent shales,

          2.  Develop and verify the theory for the column leaching test
              so that results can be compared and generalized,
                                                                 i
          3.  Compare the chemistry of leachate from the column test with
              the results from batch tests using the water shake test pro-
              posed by the ASTM and the RCRA. test acetic acid test of
              the OSEPA,

          4.  Conduct a study of the hydraulic and physical properties of
              spent shales, including both its saturated and unsaturated
              properties,

          5.  Quantify the effects on leachate quality of codispqsing the
              wastewaters from the retort process with the solid wastes.

     This report describes (a) two  column  leach  test  procedures,  (b) the
mathematical  theory  required  for interpretation of the leach test data, (c)
the results of chemical analyses of column leachate and  comparison  of   these
with  the results of batch tests, (d) the hydraulic and physical properties  of
retorted shales and (e)  the  chemical  differences  in  leachate  quality  if
process waters, instead of higher quality water, are used for moisturizing the
retorted shales.

     It is emphasized the major purpose of this work was to develop laboratory
procedures  for  the  measurement  of  leaching  and  hydraulic  iproperties  of
retorted shale.  As a consequence, our methods and procedures changed as the
work  progressed.   During  the course of the project, the retort residues and
process waters available to us also changed.   For  example,  column  leaching
studies  utilizing  saturated  columns  were attempted at the beginning  of the
project  (Bryant, 1982).  Oiais procedure was abandoned eventually in favor of a
leaching  test  for  which the salient feature was injection into an initially
dry column  (the ISM test) (McWhorter and Nazareth,  1984a).   Finally  the  ISM
test  was  replaced  by  column  test  in  which  an antecedent pore solution,
equilibrated at an appropriate liquid-to-solid ratio,  was  displaced by  the
injected leachant (the ESM test) (Nazareth, 1984).

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     Similarly, the measursnent .of hydraulic  properties  evolved  during  the
course  of  the  project.   2he  objective,  initially,  was to measure only the
hydraulic conductivity at saturation and the water holding capacity (McWhorter
and  Nazareth,  I984b).   it  became apparent that the hydraulic properties at
water contents less than saturation were  the  more  important  data  and  the
emphasis  was  shifted  to  those  measurements (Nazareth, 1984; :McWhorter and
Brown, 1985a).
                                                                 \
     The evolution of the laboratory procedures,   coupled  with  ,the  changing
availcibility  of residues on which to make the tests, resulted in a distinctly
nonuhiform coverage for any particular material  or  test.   For '. convenience,
Table l.l summarizes the tests performed and gives the location of the results
in this report.  No single material was subjected to  all  the  tests  and  no
single  test  was performed on all of the materials.  Thus, it is not possible
to draw general comparisons of the leaching and  hydraulic  properties  across
all  materials.   It is believed that such a comparison would not be warranted
in any case.  All of the materials tested in this work came from , experimental
or  pilot  retorting  operations.   Little or no information on feed source or
retorting conditions was available.  We know that the leaching  and  hydraulic
properties  of the solid residues are sensitive to such conditions.  While the
date reported herein are believed valid for the  particular  material  tested,
the  relationship  of  those  data  to that for materials produced by the same
process under different operating condition (e.g., at a different  temperature
or at commercial scale) remain largely unknown.

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                                   Chapter 2
                                                                 i
                            SUMMARY AND CONCLUSIONS              !
                                                 . _               .

      This report summarizes the development of   methods  for  determining  the
 leaching  and  hydraulic  properties  of  solid  residues  resulting  fron the
 processing of oil shale.    The activities,  results,and  conclusions  can  be
 divided_  into  three  major categories:    l)  solid  leaching,  2)  hydraulic
 properties, and 3) codisposal  of solid and  liquid wastes.  The third of  these
 categories is  actually  an   application   of the methodology developed in the
 first category.

 2.1   iSolid Leaching

      33oth column leaching   and batch  leaching  tests  were  conducted.   Tbe
 production of  chemicals into the pore solution and, hence, into the leachate
 from  a disposal  pile, is a  highly  complex process  that  will  occur  in  a
 hydrogeochemical environment  that  cannot be  rigorously  simulated  in the
 laboratory.   Thus, a laboratory test  will  be,  at  best,  an  index  to  the
 chemical  composition of the field generated leachate.  A column test will be a
 usefuIL index  only if it is  reproducible and if the effect on test  results  of
 experimental   parameters  such as flow rate and column length can be assessed
 quantitatively.   Any features  of the field  evolution of leachate ^quality  that
 can be simulated in the column test will, of course, enhance its'usefulness.

      Based on the above thinking, three different types of column  tests  were
 perfonned.  The  first test  involved saturating a column of spent shale, a long
 period of equilibration, and   finally,  displacement  of  the  pore  fluid  by
 injection  of distilled  water.  This test was attempted first because of the
 availability  of  mathematical models  that   could  be  used  to  quantitatively
 assess  the  effect  of  column  length and injection rate on the shape of the
 breakthrough  curve.  However,   a condition for the applicability of the  models
was   a  uniform   chemical composition of pore fluid prior to initiation of the
 displacement  process.  Such a  condition was not satisfactorily achieved in the
 experiments,   even  after  many - weeks  of  equilibration.   In the process of
 establishing  the initial saturated condition,  a degree of nonuniform  leaching
 invariably  occurred.   Results  from this initial work are reported by Bryant
 (1982) but are not included herein.

     The difficulty in establishing an initially saturated  condition  without
 causing  some leaching to occur led to a test in which the leachant (distilled
water) was injected at a constant rate into the bottom  of  an  initially  dry
 column  of solid.  The salient feature of this test is incorporation of easily
dissolved chemicals into the advancing  wetting  front  upon  contact  by  the
leachant.   An approximate mathematical  model  for this test was developed,

-------
applicable for conservative species instantaneously dissolved at  the  wetting
front.,   For this reason, the test was called the ISM (Instantaneously" Soluble
Mass) test.                                                     ;

     Several data sets collected from the  ISM  test  are  presented  in  this
report.   While  it was determined that the test was reproducible and amenable
to a reasonably  simple  mathematical  analysis  (for  conservative  species),
important  shortcomings  remained.   First,  the injection of leachant into an
initially dry medium did not simulate the expected field conditions  in  which
the material would be disposed in a moist condition.  Also,  the results of the
test were highly sensitive to the length of the column,  an undesirable feature
given  that  it  was  not possible to construct the columns at any length that
approached the depth of a field pile.

     Ihese shortcomings were eliminated in the  third  type  of :column  test,
called the ESM (Equilibrated Soluble Mass) test.  In this procedure,  the solid
was moistened by distilled water (process water  in  the  case  of  codisposal
tests)  until the water content was that expected to be a reasonable value for
disposal under commercial operations.  Ohe moisturizing  process  was  carried
out  by  sprinkling the solid, spread on a plastic sheet, with frequent mixing
and re-spreading,  The moisturized  material  was  then  placed  in  a  closed
container  and  allowed  to approach chsnical equilibrium.  Ihe material,  thus
prepared, was packed into the leach column and constant  rate  injection  into
the bottom was performed.                                       :

     Both theoretical and experimental evidence was developed  that  indicates
the  pore solution existing in the column antecedent to injection is  displaced
ahead of the invading solution.  Iliis is the salient  feature  of   this  test.
Because of the displacement process, the first effluent from the •column is the
antecedent pore  solution  and  exhibits  the  chemical  composition  thereof.
Because the chemical composition resulted from equilibration of the water with
the solid at a liquid-to-solid ratio approximately that expected ;  under  field
disposal  operations, the quality of the first effluent should be a reasonable
index to the quality of the pore solution  in  the  field.   Furthermore,   the
first  leachate  generated  in the field will be the antecedent pore  solution,
regardless  of  whether  the  leachate  results  from  drainage  or  from  net
infiltration.   Net infiltration will displace the antecedent pore solution in
the field, just as does the injected water in the column test.

     3her-e exists a degree of  mixing  between  the  injected  water   and  the
displaced  antecedent  water due to hydrodynamic dispersion.   When this mixing
zone reaches the outflow end of the column, the chenical  composition  of  the
effluent  is  no  longer that of the antecedent pore solution.   Ihe subsequent
breakthrough curve is affected  by  such  experimental  parameters as  column
length, injection rate, particle size,  and initial moisture content.   Nazareth
(1984) gives a detailed development that permits  quantitative  assessment  of
these parameters.  Nazareth's analysis permits one to reduce breakthrough data
from ESM tests to a common basis so that data from two or more  tests  can  be
realistically compared.  We emphasize,  however,  that the breakthrough data are
not ejcpected to closely approximate that which will be observed in the  field
because  of  such considerations as residence time, column length etc.   On the
other hand, the chemical composition of the first effluent from the column  is
independent  of  column  length and -injection rate, provided a certain minimum

-------
column length is achieved.  It is largely for this reason that the ESM  column
test has a much greater practical utility than other types of column tests.

     Examples of the chemical composition of first effluent  from  ESM  column
tests  are  summarized  in Table 2.1.  Such data are expected to be reasonable
indices to the quality of the first  leachate  that  would  occur  from  these
materials.   The  two  experiments  on  Lurgi DLG and on TOSCO II indicate the
reproducibility of the test.  Additional data relating to the  assertion  that
the antecedent pore solution is displaced and to reproducibility are contained
in the text of this report.                                      ;

     Batch leaching tests, the details of which are  presented  later  in the
report,  were  also  performed.  The salient features of the batch tests,  both
RCRA and ASTM, are the very  large  liquid-to-sol id  ratios  and ; the  violent
agitation that are utilized.  Neither of these conditions are remotely similar
to field conditions.  Nevertheless, batch tests can  be  used  to  assess the
quantity  of  extractable  chemicals  in  a  given quantity of raw or retorted
shale,.  Concentrations of most chemical components of leachate  from  disposal
piles  are expected to greatly exceed the concentrations observed in the batch
tests..  This is because the liquid-to-sol id ratios  that  will  exist  in the
waste piles will be much smaller than in the batch tests.

2.2  Hydraulic Properties                                        ;

     The permeability at saturation,  the  moisture  characteristic,  and the
permeability  as  a  function  of  water content were measured on materials  by
well-known and recognized methods.  These data are presented in  ;the  body  of
the  report.   During the course of the project, it became apparent that water
transport at very low water contents would be an  important  consideration  in
the  question of leachate generation.  Extensive measurements of the hydraulic
properties were made for  one  Lurgi  retorted  shale  provided  by  the  Gulf
Research  and  Technology  Company (McWhorter and Brown, I985a). : A method was
developed for measuring the hydraulic diffusivity  down  to  practically  zero
water  content.,   In  this  method,  a horizontal column of the spent shale  is
injected at  a  very  low  rate  with  a  syringe  pump.   The  water  content
distribution  is  measured  as  a  function of time and position ;in the column
using gamma attenuation.  These data permit  the  direct  calculation  of the
hydraulic diffusivity.

     As expected, the data indicated a range of water contents or> the dry end
of  the  water-content  scale  in which flow was doninated by vapor transport.
The measurements were repeated using an iodine solution for  injection  and   a
dual  source of gamma rays which permitted the simultaneous measiirement of the
concentration distribution of iodine and the water content  distribution.   It
was  observed  that  iodine-free  water indeed moved ahead of water containing
iodine.  The iodine-free water moved by  vapor  diffusion.   Further,  it was
observed  that  the  plane  separating  the  iodine-free  water from the other
liquid, while moving progressively farther into the medium, always occurred  at
a  constant,  characteristic water content.  This characteristic;water content
was interpreted as being the value below  which  bulk,  Darcian-type  flow  of
liquid water could not occur.  It is likely that liquid water at or below this
characteristic value existed in  adsorbed  films  not  capable  of  bulk  flow
(McWhorter and Brown, I985a).                                    ;

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     In the particular material on which these  measurements  were  made,   the
critical  water  content  was  about  7  percent (by volume) .   This means,  for
example, that water contents up to about 7 percent in  this material  can  be
regarded  as  being  nondrainable.   Other  materials  are  expected  to have
different  values.   Detection  of  the  critical  water   content   permitted
separation  of  the  diffusivity  data  into  regions  of  vapor dominated and,
liquid dominated contributions.   Hie  method  permits  measurement  of vapor
diffusion coefficients.
                                                                \
2.3  Codisppsal                                                 :
         ESM column test was used to assess the effect of codisposing  process
water  with  the solid.  This was accomplished by utilizing distilled water as
the moisturizing  fluid  in  ore  set  of  tests  and  process  Water  as  the
moisturizing fluid in an otherwise identical set of tests.      '.
                                                                             £>
     Table 2.2 summarizes the results  of  these  codisposal  trials.    It  is
evident  that  moisturizing  these  particular materials with these particular
waters tended to result in greater IDS concentration in the first effluent  as
compared  to  the  tests  in which the material was moisturized with distilled
water..  Even in  the  tests  with  distilled  water  moisturization,   the TDS
concentrations  were  quite large and, therefore,  the additional increment due
to the process water may not be too significant.                 •

     Hie total  organic  carbon  concentration  in  the  first  effluent  from
materials  moisturized  with  process  water  is  markedly  greater than f ran
materials moisturized with distilled water.   Olie  data  indicate  significant
adsorption of organic carbon by the solid,  but adsorption is not sufficient  to
reduce the TOG in the first effluent to that observed in tests with distilled
water moisturization.

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                                  Chapter 3                    • ',

                       SAMPLE SOURCES AND IDENTIFICATION      '   ;


     The spsnt shale samples used in this study are  f ran  the  Lurgi-Ruhrgas,
Paraho-Direct,  1DSCO> Allis Chalmers Roller Grate, Chevron SOB and HXTORT oil
shale retorting processes.  Fox (1983)  and Agarwal (1985) discuss  details  of
the  processes  and summarize the physical and chemical properties of retorted
shales determined in other studies.   In this chapter,  the  designations  used
for the various samples from the processes above are listed and the origins of
the particular spent  shales  are  given  when  possible.   The ;physical  and
hydraulic properties determined during this project are given in:Chapter 5 and
will not be repeated here.                                      ;

3.1  Lurgi

     Several Lurgi combusted shales are  used  in  different  phases  of  this
project.   All  of  these  spent  shales were retorted using the Lurgi-Ruhrgas
process initially developed in Frankfurt,  Germany but the  samples  differ  in
particle  size  distribution and other characteristics.  In. the Lurgi process,
the retorted shales are combusted to remove residual, carbon  compounds.    Ihis
produces a gray colored residue that is a characteristic of the Lurgi samples.

     A sample of a fine grained Lurgi combusted shale, similar to a flyash was
used  early  in the project and is designated Lurgi KB-I.  No reference  number
is available for this sample.   It was acquired fran the Rio Blanco  Oil   Shale
Corporation-.

     A second Lurgi sample containing approximately two-thirds  fine  material
and  one-third coarse material is a retorted shale from a pilot plant operated
by Gulf Research and Development Corporation at Hamerville, Pennsylvania.  The
material  was obtained from Gulf with the designation 10/31/83-2100-Run  108.9C
indicating the date and run when the sample  was  pulled.   The  specif ication
used  in  this  study for this sample is Lurgi RB-II.  The larger particles in
this sample were slightly darker in color than the smaller particles, because
of  either different mineralogy or a different amount of residual kerogen.  In
the pilot plant, the raw shale was crushed to about  -3  mm  and  retorted  to
remove the kerogen.  It was then combusted to remove the residual- carbon.

     Because of the high process temperatures that the Lurgi retorted shale is
subjected  to,  the  combusted shale is chemically active.  When. hydra ted in a
closed environment, a strong ammonia odor is evident and  cementation occurs.
Cements  are,  in  general,  formed by the burning of natural material at high
temperatures to produce a clinker which  is  ground  to  a  powder  and,  when
wetted,  first  becomes  a paste and then sets or becomes rigid.,  This process
                                      11

-------
occurs to some  degree  with  the  Lurgi  combusted  shales.   When hydrated,
cementation  occurs,  apparently more than in other combusted shales that also
exhibit this same property.   McWhorter and Brown U985a)  discuss'the chsnistry
of  the  cenenting  property  of  the  Lurgi  KB-II  sample  and  discuss  the
implications for hydraulic  testing  of  this material.    Their'  results  are
important  in  terms of the leaching tests conducted in this  study.  McWhorter
and Brown (1985a) also investigated the physical and hydraulic  properties  of
this  retorted  shale  in  detail.   Some  of their results  are: summarized in
Chapter 5.  Two Lurgi process  waters,  one  steam  stripped   and  the  second
unstripped, were used in the codisposal tests with the Lurgi  RB-II sample.

     Two other Lurgi spent shale samples were used in the ISM and  ESM  colcsm
tests.   These  are  designated  by  RG-I  and  ULG.   The Lurgi ULG  was used
extensively 'in the development of the leaching tests.  Reference'  numbers  for
these  samples are not available but the hydraulic and physical  properties are
summarized in Chapter 5 for these materials.  The Lurgi ULG  is  ; a  relatively
uniform  material  with  almost  all  particle  sizes  between 0.1 and 5 mi in
diameter.        •

3.2  Paraho

     TWo samples of shales retorted using the Paraho-Direct process were used
in  this  study.   The  Paraho-i  sample  is  from  a  pilot  plant operated by
Development Engineering, Inc. at Anvil Points, Colorado.    This   Anvil  Points
facility is a direct-mode 23 m high semiworks retort.  The Parah0-I sample was
separated by sieving into three size fractions (0.420-1.190 mm,  1.190-2.00  ESS
and 2.362-3.327 mm) and the hydraulic and physical properties of each fraction
were determined separately.  The results are given in Chapter 5.'  One property
of the Paraho-l material which affected results  from the ISM tests is that the
Paraho material has a large microspace which affects the shape of the effluent
breakthrough curves.                                            ;

     A second Paraho sample, Paraho-ll, was obtained later in the project frcm
Battelle  Pacific  Northwest Labs in Richland, Washington. This second sample
had been retorted at the Anvil Points semiworks  plant and stored by  Battelle.
Two process waters, a gas condensate and a retort water,  were also obtained at
the same time as the spent shale sample.  The Paraho-II spent shale and these
waters  were  used in the codisposal tests.  The water samples were sealed but
some degradation of the samples occurred.

3.3  TQ&&                                                      :

     The TOSCO II material is frcm TOSCO's retort at Rocky Flats, Colorado and
was obtained under an agreenent with TOSCO, Inc. in November, 1981.  The TOSCO
reference number is 30049 under TOSCO project number 18320.  The TOSCO  sample
is  a.  black,  carbonaceous  retorted shale that is hydrophobic and produces a
pungent odor during wetting.  The black color results  from  residual  carbon.
The TOSCO sample was used in the development of the ESM test.  Nazareth (19S4)
reports the physical and hydraulic properties of this sample in detail.
                                      12

-------
 3.4  Chevron

      A sample of Chevron  STB  spent  shale was obtained from: the Che/ron
 Research  Company,   Salt  Lake  City,  Utah in July,   1985.    This  sample is
 representative of Chevron's Salt Lake City Shale Oil  Semiworks. : Plant,  which
 uses  Staged  Turbulent  Bed technology.   The  retort  is  a fluidized-bed system
 where pyrolysis is  achieved through direct contact between the  hot spent shale
 and the raw shale.

      The Chevron spent shale sample is from a  nominal 26-27  gallon/ton  fresh
 shale  feed  run.    The  material  is representative of that disposed  of at the
 semiworks plant but is expected to vary   somewhat  from   that   obtained  in  a
 commercial  operation.   Two expected differences are  that the sehiworks sample
 is higher in organic content (l percent by weight versus 0.2 percent  by weight
 expected   for   a   commercial  operation)   and finer   in size, distribution
 (approximately 80 percent from the  semiworks   operation  passes, a   400  mesh
 sieve).                        •

      A sample of a  moisturizing fluid was also obtained  f ran  Chevron at  the.
 same  time as the spent shale sample and  this  fluid was  used in the codisposai
 tests,.   The moisturizing fluid was not chemically fixed  and therefore degraded
 between the time the sample was taken and when it was analyzed.  'The  water had
 been stripped in a  recoiled stripper column.   Commercially, it would  also  be
 treated  with  Chevron's  WWT  process.   The stripper feed water also contains
 spent S02 scrubber  liquor that  would not   be  present   commercially.   Other
 species   such   as  ammonia  and   hydrogen sulfide  could  be  in   different
 concentrations for  a commercial operation  because  fractionator reflux  drain
 partial  pressures and steam balances could  be  different.         ,

      The hydraulic  and physical properties  of   the  Chevron  STB spent  shale
 sample  are  given   in  Chapter 5.    This   sample, with the process water for
 moisturizing,  was used in the codisposai  tests.                  '

 3.5  Allis Chalmers
                                                                 r

      The Allis Chalmers combusted  shale used in this  study  was, obtained  in
 March,   1985  from   the  Oak Creek, Wisconsin  Advanced Technology Center.  The
 material is typical of  that produced in Roller Grate  pilot  plant  tests  and
 should  be  similar  to  the  spent  shales expected from the  Allis Chalmers
 commercial Roller Grate process.
                                                                 j
      The original raw shale was a New  Albany eastern  shale from  Clark County,
'Indiana.   It has a  Fischer assay of 12.5  gallons/ton  and contained 4.9 percent
 total sulfur of which approximately 80 percent was   in   the' form  of  pyrite
 (FeS2).    Carbon dioxide contained in mineral carbonates was 2  percent of the
 raw shale weight and the original organic carbon content of the  shale was 11.5
 percent.    The combusted shale sample  used  in  this project was not analyzed by
 Allis Chalmers.   However,  similar combusted shales tested by  Allis  Chalmers
 contained  about 3.5  percent residual  carbon and 2.8  percent sulfur,  primarily
 in the form of FeS.
                                      13

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     The only expected difference between the pilot plant spent shale and that
expected from the conmercial Roller Grate process is that the spent shale fran
titie commercial process will be more fully combusted and,  hence, the levels  of
contained  carbon and sulfur will be lower.  The reason for this difference is
that eastern shale has a higher residual carbon  content  and  lower  porosity
than western shale.  Therefore, a more controlled combustion including recycle
of gases is required.  In the batch process development unit,  recycle of gases
was not possible.                                               :

3.6  HHQQBI                                                     :

     A sample of HYTORT retorted  shale  was  otained  from  IGT;  in  Chicago,
Illinois.   This  sample  is  from process development unit (PDU)  run 81 HYC-3
conducted in June of 1981.  The shale used in this  run  was  a  Kentucky  Kew
Albany Shale.                                                   :

     'Che FDD is a two-stage 1 ton/hr unit developed to examine  the  potential
for shale gasification.  As such, run 81 HYC-3 developed temperatures of up to
1240°P in stage 2 of the FDD which is the gas producing range for  the  EXTORT
process.   The  currently  envisaged HYTORT process will operate1 in the 1000CF
range,.  Therefore, these results may not accurately reflect the leachate to be
expected  from  a  commercial  HYTORT  operation.  The sample is: a very black,
carbonaceous spent shale with granular particles, the largest approximately 12
mm in size.
                                       14

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                                  Chapter 4

                    TEST PROCEDURES AND ANALYTICAL METHODS


                                       Test Procedures          :

     4.1.1  Particle^Size and Density

     Particle size analyses for all samples follow the procedure given in ASTM
D422.   This standard describes a method for the quantitative determination of
soil particle sizes by dry sieving of the larger fraction  and  tjy  hydrometer
analysis  of  the smaller fraction.  Samples used in this study were subjected
to the dry sieving analysis or to both components of the  procedure  depending
on the characteristics of the sample.

     The apparent particle density was determined by  standard  methods  (ASTM
D854)  using 500 ml volume flasks.  A sample of at least 25 grams is placed in
the volumetric flask which is then filled three-fourths  full  with  distilled
water.   Mr  is  removed  from  the solid-water mixture by subjecting it to a
partial vacuum.  The vacuum is left on the sample for at least 24 hours,  after
which the flask is filled and. the mixture weighed.  Prom the weight of an oven
dried sample, weight of the mixture, weight of distilled water  in  the  flask
and  temperature,  the  apparent  particle  density  is  determined.  The term
 "apparent"  is used because the micro-porosity of some of the  retorted  shale
samples is high and, therefore, the specific value determined for a particular
sample may not be unique but depend on how long the  vacuum  was:  applied  and
whether the material was crushed before testing.                i

     4.1.2  Water Retention Characteristics

     Water retention characteristics were determined for most of 'the  retorted
shale  samples  used  in  this  study.   The  procedure  for  determining  the
desaturation pressure-water retention curve is an extension of  the  procedure
given  in  ASTM  D2325.   Duplicate  or  triplicate  samples  are  packed to a
specified dry bulk density in small sample rings.  These samples!are saturated
and  placed  on a saturated porous ceramic plate (bubbling pressure = 15  bars)
which is then placed in a pressure chamber.    A  neoprene  bladder  under  the
plate  is  sealed  along the circumference of the plate with'the;space between
the bottom of the plate and the bladder connected to  the  atmosphere  with  a
drain line.  The samples on the porous plate are put in a pressure chamber  and
the chamber is sealed.  As the air pressure in the chamber is increased,  part
of  the  water  is displaced and passes from the sample, through'the plate'and
out the drain line.  After mechanical equilibrium is reached,  the pressure   is
released  and  the  samples  are  removed  and  weighed to determine the  water
content corresponding to the applied pressure.  The samples are then  replaced


                                      15                        :

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on  the  plate  and a higher air pressure applied.   In this study,  the process
was repeated over a range of pressures,  usually  from l to 14.2 bars (10.33 to
145 m of water) to determine the desaturation curves.            ;

     Additional water retention information was obtained for  the  Lurgi ULG,
TOSGO  II  and  Lurgi KB-II samples.   The procedure described above determines
water holding capacity during desaturation of the sample.  However,  hysteretic
effects  occur  in the relationship between the moisture content and capillary
pressure.  In the column leach test and, similarly  in  the  field  case,  the
shale  has  an initially low moisture content.  This is increased by injecting
moisture in the leach column or by precipitation or irrigation in  the  field.
therefore,  knowing  the relationship between pressure and moisture content on
the wetting curve is as important as knowing this relationship for the  drying
or desaturation curve.

     The test cell used for the pressure-saturation experiments for Lurgi  ULG
and  TOSGO II is a brass ring 53.8 mm in diameter and 30.2 mm deep.  This ring
rests on a small ceramic plate and is sealed in the end fixture  by  a  rul±ser
0-ring.   The ceramic plate is saturated with water and is placed in hydraulic
contact with a pressure transducer.  Hie ceramic plate acts as  a  tensiometer
measuring  the  pressure  potential  of  the solution in contact;with it.  The
pressure in the system  is  shown  on  the  transducer  indicator.    Pressure-
saturation  data  is  obtained by adding distilled water to the sample using  a
syringe via holes provided for this purpose in the retainer plate,   The added
moisture  is  allowed  to  redistribute in the sample and equilibrate with the
ceramic plate.  Equilibrium between the ceramic  plate  and  the;  sample pore
solution  can be detected by watching the transducer indicator needle drop and
remain steady at a lower suction.  Moisture content is then measured by noting
the  change  in  weight  of the test cell - transducer system.  The process of
wetting is continued until the sample attains a  maximum  saturation  at zero
pressure.

     The water retention characteristics were measured for  both:  the  wetting
and   drying   processes   for   Lurgi  EB-II   (McWhorter  and  Brown,  1985).
Desaturation  (drying) data were obtained as described using the large pressure
plate  apparatus  above. Saturation (wetting) data was obtained using the same
pressure plate apparatus but water was added directly to the samples  and the
air  pressure  was  decreased  in  increments  to  obtain  the  wetting  curve
characteristics.

     Water vapor adsorption and desorption were used to  determine  the water
holding  capacity  at large values of apparent capillary tension for the Lurgi
HB-II sample.  Capillary tension is approximated using the relationship

          h_ = -1.39 x 106 In RH                                '         (4-1)
           c
                                                                i

    where h_ = capillary water tension  in cm  of water
           C
         • RH = relative humidity                                '
                                       16

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This  relationship is only approximate because  the  dissolved  salts  are  not
accounted for but values reported are adjusted for the osmotic potential. -

      In the vapor adsorption tests, approximately five grams  of  oven  dried,
hydrated  and  processed  Lurgi  retorted shale were weighed into sample cans.
Duplicate samples were then  equilibrated  in  closed  chambers  over  various
saturated salt  solutions with known vapor pressures.  The chambers were kept
at atmospheric pressure and were maintained  at  22°C  ±  l°C  by  a  constant
temperature  bath.   Qice  a  day,  the samples were weighed to an accuraqf of
0.0001  gm.   The  sample  cans  were  covered  during  weighing1 to  minimize
evaporation or condensation.  The samples were considered to reach equilibrium
if their weight did not change by more than o.ooi grams over 24 hours.

     Vapor desorption tests were conducted as above, but a  "wetv  sample  was
used  initially.   Water was removed from the samples by evaporation until the
vapor pressure of the adsorbed water was equal to that of the  salt  solution.
To speed the desorption process, the samples were placed in vacuum desiccators
between weighings.  The vacuum in the chambers was about 20 in.  of  Hg.    The
chambers were kept in a constant temperature room at 23.5 ± l°C. '

     4.1.3  Saturated Hydraulic Conductivity

     The saturated hydraulic conductivity of a sample  can  be  measured with
either  a  falling head or constant head permeameter.  The sample is carefully
packed into a column to a bulk density similar to  that  used  in  the  column
leaching  tests.  The size of the column depends on the characteristics of  the
sample but is large enough so that edge effects are minimized.   Upflow through
the  sample  occurs because of a differential head across the sample.   Filters
at ^ the top and bottom prevent the movement of fines and the flow • gradient   is
maintciined  at  a  value low enough to prevent the possibility of piping.  The
saturated hydraulic conductivity is calculated by application of  Darcy's  law
with  boundary conditions appropriate for each test.  In these standard tests,
no overburden loads are applied.

     Tests for the hydraulic conductivity of some spent shales as  a  function
of  moisture  content  arid  bulk  density  were  also  completed  with various
overburden  loads.   This  procedure  for   measurement   of   the   hydraulic
conductivity  at  saturation  is  given  in  Designation E-13  in ;the Bureau of
Reclamation^Earth Manual (DSDI, 1974).  The test is a constant head test using
a  203 mm diameter permeameter with an overburden load simulated by applying a
load to the top plate.   Figure  (4.1)   is  a  schematic  of  the  experimental
apparatus.

     In commercial,  full scale operations,  the initial moisture content of  the
spent  shale  disposal  piles  will  depend  on the amount of water needed  for
compaction,  cooling  and  dust  control.    In  the  test  procedure  used  for
determination  of  the  hydraulic conductivity,  both this moisture content  and
the dry bulk density at which the permeability is desired  are  specified.    A
sample  of  the  material  is brought to the prescribed moisture ;content using
standard procedures and the quantity of material required for   the  prescribed
bulk  density  is weighed  out.  The permeameter is packed in lifts to form a


                              '        17

-------
                                           Tension rods
 Dial gage
 indicator
Inflow
        Top load
          plate
       Bottom load
         plate
    Load  spring


    Gage  arm
                                               Load cell
Hydraulic jack
       Permeameter
        b!ody
         i
      Overflow

      Piston
                                                 Porous stone
                                                  Sample
          Bottom plate
      Figure 4.1.   Schematic of  permeameter.
                          18

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test thickness of 100 mm, using a standard  weight  hammer.    For  the  Paraho
material,  the sample was packed inside an inner sleeve that was j raised as the
material was packed.  In the annular space between the inner cylinder and- the
wall  of  the  permeameter, minus 10 material was vigorously packed to prevent
channeling adjacent to the wall, a potential problem with the  coarser  grained
Paraho residue.                                                . •

     Af ter packing is complete, the top plates are placed and  the  simulated
overburden load applied.  A load cell is attached to an extension of the shaft
of the jack and is calibrated  to  indicate  the  total  force  applied.  She
desired  force  is maintained by a large spring compressed during the loading.
Upward flow slowly saturates  the  material.   A  gradient  of  about  one  is
maintained  during  saturation  to  minimize  the  possibility  of  piping.  A
calibrated Mariotte siphon is used to determine the  flow rates  through the
sample  and  also to maintain a constant head on the inflow  side.   The testing
continues for periods of up to several weeks.   The  hydraulic  conductivities
were  also  determined  by  the  falling head method with overburden loads for
comparison.  In this later case,  the  difference  in  elevation;  between the
falling  water  level  in  the  head  tank  and  the constant  outflow level  is
monitored with time.                                            ;
                                                                I
     4.1.4  Unsaturated hydraulic Properties

     Partially saturated flow prior to effluent production affects  the  shape
of  the breakthrough curves in the column tests and, in the  field, affects the
beginning of leachate production.  In order  to  quantify these  effects and
assess  their  importance, the hydraulic conductivity, K(6) , and the hydraulic
diffusivity, D(6) , functions need to be determined.

     The hydraulic conductivity function can be derived for  unsaturated  flew
by assuming a unique, equilibrium relationship between the water pressure head
and the water content so that

                                            ^c                          (4-2)
                               DO) = -KO) -
where  D  (0) = the liquid phase dif fusivity (L /L - T)
            0 = the volumetric solution content (L /L )
         K(6) = the hydraulic conductivity as a function of water content
                (L/T)
           hc = capillary pressure head (L) .

      From  the diffusivity function and slope of the  water  retention  curves,
the  hydraulic  conductivity  as  a  function of 0 can be calculated from Eqn.
 (4-2).

      The hydraulic diffusivity function was obtained for Lurgi DLG . and  TGSGQ
II  by  the  Bruce  and  Klute  (1956)  method.  In this method, the nonlinear
diffusion  equation for horizontal flow is transformed to an ordinary nonl jnear
differential  equation  by  introducing  the  Boltzman variable a. = xt     and
integrating to get the following equation for diffusivity       ;


                                       19                       '•

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attentuation is that water .contents can be  measured  without  destroying  the
sample and hence more data can be obtained from the same sample. :  'Sao separate
tests were performed.  In each test, an oven dried sample  is  packed  into  a
lucite  column  with an internal diameter of, 38 mm and a length of 150 mm to a
dry bulk density of 1400 kg/m .  Hie column  is  placed  between  a  gammarray
detector  and two different energy gamma ray sources ( 4M,  60. ipsv and   7Cs,
600- KEV).  A 0.1% by weight sodium iodine solution is injected by  syringe pump
into one end and traced by attenuation of the two energy gamma rays.

     Since attenuation coefficients for the water and iodine are,different for
each  ganma  source,  it  is  possible  to calculate both the water and iodine
concentrations along the column as the water moves through it.  Ab  intervals
ranging  from  12 to 48 hours over a seven day period, the columns are scanned
and  the  water  content  and  iodine  concentrations  determined   at  several
positions.   Between  scans, the injection rate is held constant but this rate
is adjusted at the end of scans if necessary  to  produce  adequate  profiles.
Data  are read from the ganma system into a computer where they are stored and
reduced.  After the second scan,  the  combined  liquid-vapor  diffusivity  is
calculated  by  a  central finite difference approximation of the  equation for
the combined liquid-vapor diffusivity function (Eqn.  4-4).   Hie   unsaturated
hydraulic  conductivity  as a function of water content can then be calculated
from the water retention curve and Eqn. (4-2).

4.2  Leaching Test Procedures

     An ideal leach test would yield data that are directly translatable  into
predictions   of  the  chemical  constituents  in  field  generated  leachate.
However, given that the chemistry of field, leachate will depend on the complex
interactions  of  flow  rate,  moisture  content, residence time,  temperature,
weathering,  and  pore-gas  composition,  it  seems  unrealistic  to  try   to
rigorously  simulate  the field hydrogeochemical conditions in the laboratory.
Rather, tests were developed that retained  certain  features  thought  to  be
particularly  relevant  to  field  conditions  and  that  provide   consistent,
reproducible data so that comparisons of different materials can.be made.

     A characteristic feature of field leachate generation is the  invasion  of
a  leachant  into  a  body  of  porous  medium that may contain some degree of
moisture content.  Shis antecedent moisture content may range from practically
zero  to  perhaps  20  percent  by  weight.   For  nonzero antecedent moisture
content, the chemical composition of leachate will be  strongly • dependent  on
the  ^chemical  composition  of  the antecedent moisture.  Hie chemistry of the
antecedent moisture, in turn, is expected to reflect chemical equilibrium with
the solid material achieved at small liquid-to-solid ratios.    '

     The mechanics of leaching initially dry retorted shales are fundamentally
different  from  the mechanics of leaching initially moist shales  and invasion
of leachant into a dry body of shale does not appear to  be  analyzable  as  a
limiting  condition of invasion into moist material.  Instead, it  is necessary
to treat leaching  of  dry  material  by  a  completely  different,  and  more
approximate, procedure.  Therefore, tests using these two different conditions
are given different names. Hie column leach test using initially;dry  retorted
shale  is  referred  to  as the Instantaneously Soluble Mass  (ISM) test.  Hiis


                                      22

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name was selected because  the  concentration  of  dissolved  species  in  the
initial  effluent  from the column is largely dependent on the mass of- species
capable of being rapidly  (instantaneously)  dissolved  on  contact  with  the
wetting front of the invading leachant.

     Tests  in  which  the  retorted  shale  is  initially  moist  are  called
Equilibrated  Soluble  Mass  (ESM)  tests.   This  name  is  used  because the
concentration of dissolved species in the initial effluent is that achieved in.
the  antecedent  moisture under equilibrium conditions.  The oil ; shales tested
during this study were moisturized with distilled water in the development  of
the ESM tests and with distilled and process waters in the Codisposal tests.

     4.2.1  The Equilibrated Soluble Mass (ESM) Test

            4.2.1.1  The ESM Procedure                           '•

            This test is conducted by injecting distilled water at a  constant
rate into the bottom of the vertical column shown in Figure (4.3).   The column
is chosen large enough so that  leachate  sample  volumes  are  only  a  small
fraction  of  a pore volume.  This assures that individual samples of effluent
can be regarded as  "point"  data and edge effects  during  leaching  will  be
negligible.   The  bottom  and top end-plates have 2 mm conical disks machined
onto the surfaces that promote uniform flow over  the  cross  section  of  the
column  and  insure  mixing of the effluent as it enters and exits the column.
The bottom end-plate is glued to the  column  body  while  the  top  plate  is
fastened  with  screws after packing.  The perforated rigid plates support the
material and filter  disks  (Kendall,  non-gauze  milk  filters)  prevent  the
movement  of fines through these plates.  A rubber ring seals the top plate to
the column body.

     Preparation of the sample includes first mixing the material to be tested
on  a  plastic  sheet  and  then  adding  moisturizing fluid while maintaining
thorough mixing.   When  enough  moisture  has  been  added  to  result  in  a
predetermined  desired  water  content, the moist sample is placed in a double
plastic bag and closed.  An equilibration time of 24 to 72  hours  is  allowed
before  the  column  is  packed  with  the  equilibrated  sample and moisture.
Careful packing is required so that the porous media does not .free  fall  and
particle  segregation  does not occur.  Columns are packed in layers to assure
uniformity to a specified dry bulk density, usually about 1400 kg/m .

     The leaching test is conducted using a positive displacement pump so that
the injection rate remains constant under the conditions of a variable pumping
head that prevails before the beginning of effluent production.   ;Inflow at the
bottom  of  the column minimizes air entrapment and piping.  Effluent from the
top of the column is routed through an electrical conductivity  probe  and  pH
meter  and  into  a  graduated cylinder.  A record of the cumulative volume of
effluent,  flow  rate,  electrical  conductivity,  pH,  and   taiiperature   is
maintained  and  effluent  is saved at predetermined intervals for analysis of
the chemical constituents.   Handling  and  storing  of  the  effluent  varies
depending on the type of chemical analyses to be performed.      :
                                      23

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               outflow
                                  .column top  plate
                         ^S__ perforated top plate
                              •filter disk
                              .column  body
                              .filter disk
                               perforated bottom piate
                                             inflow
Figure 4.3.  Schematic  of  leaching column.
                  24

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            4.2.1.2 ESM Theory                                  :

            The mechanics of  the  invasion of  leachant  into  la  previously
moistened  porous medium are important in establishing the salient features of
the ESM test.  The velocity of fluid parcels on a  cross section, :averaged over
the cross section, is the familiar seepage velocity
           --                                                  •          (4-5)
                                   v = q/e                      :

where q is the volume flux, and e is the  volumetric  moisture  content.   She
seepage velocity v, is also the average time rate  of displacement of all fluid
particles on the cross section.  Thus,
                                                  _            ...
                                                                \        (4-7)
                               qdt-6dz = 0      " -          .
                                                                i
where z is the position of the fluid particles and t is time.

     liquation (4-7) can be integrated  (Nazareth,  1984;  Wilson; and  Gelhar,
1981; and Smiles, et al. , 1981) to find                         ''
                                fz*                                      (4~8)
                               £  6dz=qot.                  :

In Eqn. (4-8), z* is the average distance from the bottom of the column to the
plane  of  fluid parcels that entered the column at  t=o.  The parameter q   is
the volume flux at the bottom of the column (i.e.  the  injection rate  divided
by  the  cross-sectional area of the column)  and is  a  constant  in the leaching
experiments.

     The physical interpretation of Egn.  (4-8) is  that the volume of Ijquid in
the  column  up to position z* at time t is equal  to the  total  volume injected
to time t.  It also shows that z* is the maximum distance to   which  leachant
has  penetrated the column at time t.  Any increase  in moisture content beyond
z* (iie. for z > z*) .must result from  displacement  of   antecedent  moisture.
Note  that  the  right  side  of  Bgn.  (4-8)  is  the  total volume of injected
leachant and must equal the volume of leachant in  the  column minus the  volume
of antecedent moisture.  Therefore,

        jj* e dz » jr (e - e^dz =  j£ * e  dz - £*  e^ + /z*  (e -je^az   (4-9)


                         r2*         L                           •        (4-10)
or                      £  ejdz = /z»(6  - e^dz

in which 6-  is the antecedent moisture content and L  is  the   length  of  the
column.   The  physical  interpretation  of  Bgns.  (4-8)  and (4-10) is shown
graphically in Figure  (4.4).  The variable  6m    is  the maximum  obtainable
moisture content or  "natural" saturation.    '                 ,
                                      25

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                          •CO
                                   CD
o
•H
                                   rH
               -k

                N
                                   O

                                   g
                                   
-------
     The significance of Bjn. (4-10)  is important  to  the  interpretation of
leaching  data.  The left side is the volume of antecedent moisture originally
existing between the bottom of the column and position z*.   The tight side is
the  volume  of moisture in excess of the antecedent volume  that exists beyond
position z*.  These two volumes are equal in Bqn. (4-10).  Since  the masciaasa
distance  to  which  leachant  has  penetrated  is  z*,  it   is concluded that
antecedent moisture has been displaced by the invading  leachant.   Mixing of
the leachant and the antecedent moisture occurs only in a  narrow zone near the
interface at z*.-  Beyond this zone, the moving front  contains  the  displaced
and undiluted antecedent moisture only.

     Based on the above analysis, the first effluent from  the column  consists
entirely of antecedent moisture.  Thus, the test provides  a  means of measuring
the chemical composition of the antecedent moisture that has been equilibrated,
with  the  solid  at a liquid-to-solid ratio corresponding to that expected in
the field.  Furthermore, the assumption that the invading  liquid: displaces tbe
antecedent  moisture  is  also valid in the field situation.  The displacement
mechanism is a general phenomenon.  If the mixing zone  at  the  interface is
sufficiently  small,  the first leachate generated in the  field is expected to
be undiluted antecedent moisture  and  the  ESM  test  provides |a  means for
assessing  the  chsnical  composition of this antecedent moisture equilibrated
under conditions reasonably similar to field conditions.
                                                                i
     The theory given above is extended by  Nazareth  (1984)  to  include the
effects   of   hydrodynamic  dispersion,  linear  equilibrium  adsorption and
unsaturated flow on the shape of the effluent breakthrough curves.   Based on
the same antecedent moisture displacement assumption, Nazareth develops theory
that predicts that the  relative  concentration  of  a  species  in  the   test
effluent is given by
               C,
                  = 1 - 1/2 erfc I
                                        LV4Dsn,
(4-11)
where C.  is the concentration of the species in the  initial  effluent.
parameter  L  is  the  column length, t is time from the beginning of leachant
injection,  D     is  the  hydrodynamic  diffusion  coefficient '  at   maximsa
saturation  am vm  is the seepage velocity at the maximum volumetric moistare
content.  The term v t/L  is, therefore, a time variable that  represents  the
number  of  pore  volumes  injected.   The term Lvm/4D_  is called the colusn
Feclet number and  represents  the  relative  importance  of  convection  over
dispersion  for  the  length  of  the  column.  The parameters af and It   are,
respectively, a constant that accounts for the effects of partially  saturated
flow on the breakthrough curves and a retardation factor at maximum saturation
that accounts for the retarding effect of adsorption/desorption  processes  on
the advance of the center of mass of a reactive species.        !

     Equation (4-11) provides a means  of  normalizing  observed  breakthrough
data  that,  in  turn, permits assessment of the effects of the column length,
injection rate and hydraulic properties of the retorted shale on the  observed


                                      27

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results.   Thus,   it  is possible to compare data from different materials and
tests.  Because the derivation of Eqn.  (5-7),  the analysis of  its  terms  and
the procedures for determination of the variables are extensive, the  reader is
referred to the  original  publication  (Nazareth,  1984)   for  more  details.
Howevesr,  data  presented in Chapter 6  of this report will be compared to Eqn.
(4-11) as evidence that the assumptions used in its  development,  particularly
the   antecedent   moisture   displacement   assumption,   are  valid.   For  a
conservative species,  the equation simplifies considerably because K^  equals
unity.   therefore, the theory predicts that the 0.5 relative concentration of
a conservative species will occur after one pore volume of liquid is  injected.
Comparison  of  this  theory  and effluent data for  a species such as chloride
will be used as evidence for support of the theory.

     4.2.2  The Codisposal ESM Test Procedure                   !

     Ihe ESM test provides a convenient procedure to study the  effects  of  a
codisposal  scenario  on the quality of leachate that would be expected from a
commercial spent shale disposal pile  moisturized with  process | water.   Bie
procedure  described for the ESM test is the same as that used in this section
except that the moisturizing fluid is  process  water  rather  than   distilled
water.  Distilled water is still used as the leachant, however.  Since, as the
theory earlier in this chapter suggests, the first effluent from ;the  column is
undiluted,  equilibrated,  moisturizing  fluid,  the  ESM  test  .will provide
information about the chemical composition of the fluid in  a retorted  shale
disposal  pile.   The  quality of the first leachate from the column  simulates
the quality of the first leachate from a disposal pile.   Subsequent  leaching
with  distilled  water' is  similar  to  the  infiltration and flow of  rain or
irrigation water into and through the disposal pile.  However, the flow  rates
and  residences  times  in  the  field  are not approximated by the laboratory
tests,, and, therefore, the ESM breakthrough curve is not expected to  simulate
the  field  breakthrough.   In  addition,  the  effects of differences  such as
compaction effort and length of time until placement are  not  known at   this
time.

      In all cases, the moisturizing fluid and  spent  shale  were  allowed to
equilibrate for 72 hours in a closed environment.  Columns were then packed in
lifts to minimize particle segregation.   Antecedent  moisture  contents were
determined  from  weighing,  oven  drying  and reweighing at least three  shale
samples collected during packing.

      In each  series of codisposal tests, distilled water was also used for the
moisturizing  fluid in one test.' This is included for two reasons.   First,  the
tests that use distilled water for moisturizing provide a base  for  comparing
the   codisposal leachate composition with the leachate composition expected if
higher  quality waters are  used  for  initial  moisturizing  of ; the  disposed
retorted  shales.   Secondly,  leachate  quality  from this test should provide
insight into  the origin of chemical constituents  found in  the  leachate  f roa
the   other  tests  that  use process waters for moisturizing.  In other words,
comparison of leachate constituency from the Codisposal ESM tests with the ESM
test  using distilled water for moisturizing should provide seme; insight as to
whether compounds  that appear in the leachate are from the shale; or  from  the
moisturizing  water.


                                       28  '

-------
     During the Codisposal column leach tests, a record of  cumulative  volume
of leachate, time, electrical conductivity (EC), pH, flow rate and temperature
is maintained.  Effluent is saved at intervals corresponding approximately  to
O.l,  0.5, 1.0, 1.5 and 2.5 pore volumes for analysis of the mineral and trace
metal constituents.  Alkalinity, ammonia,  pH,  EC  and  the  Total  Dissolved
Solids   (IDS)  are  also determined.  Ihe analyses of inorganic compounds were
performed by the Colorado State University Soil Testing  Laboratory.   In  all
cases,   the  values of pH and EC determined from the lab samples compared well
with the values determined during the column test.

     Samples of the leachates were also  subjected  to  analyses; for  organic
constituents.   The  organic  analyses  were performed by the Western Research
Institute in Laramie, Wyoming.  Samples of the first and  last  effluent  frou
the  leaching  columns  were  saved  for  analysis,  as well as samples of the
process waters used for moisturizing the spent  shales.   A  blank  sample  of
distilled  water  that was routed through an empty column was subjected to all
testing procedures to ensure the integrity of the columns and  make  sure  the
leaching columns were uncontaminated.

     The average  Total  Organic  Carbon  (TOG)  was   determined   for   the
moisturizing  waters  and  the first and last effluents using EPA method 415.1
for all column tests.  These samples were also analyzed using EPA  method  624
for  volatile  Organic  Priority  Pollutants.   In  addition  to, the volatile
organics listed on the EPA Hazardous Substance and Priority Pollutant Compound
List,   some   additional  compounds  were  checked.   The  list \ of  priority
pollutants, along with these additional compounds, is given in Section 4.3,2.

     The Lurgi column leachates were also analyzed for  Semi-Volatile  Organic
Priority  Pollutants  using EPA method 625.  Because of high concentrations of
some organic compounds found, a computerized library search was used to screen
the samples.  First and last effluents, as well as the unstripped and stripped
process waters, were analyzed by these procedures for  all  the  Lurgi  column
tests.  A sample of the distilled water used in the tests was also checked for
contamination.

     4.2.3  The Instantaneously Soluble Mass (ISM) Test

            4.2.3.1  The ISM Procedure

            The experimental procedures used in the ISM test are Identical  to
those used in the ESM test except for the moisturizing step,  in :the ISM test,
dry material is initially placed in the column.  Readily soluble  species  are
incorporated into the flowing liquid phase on contact with the invading fluid.

            4.2.3.2  ISM Theory

            The mathematical analysis of  the  ESM  leaching  test  cannot  be
extended  to  the  limiting  condition  of  zero  antecedent moisture content.
Nevertheless,  a more approximate analysis can be used to assess the  influeixs
of the experimental variables.
                                      29

-------
     •33ie invasion of the leachant is idealized in the ISM test as plug flow in
which a sharp wetting front moves into the dry retorted shale.  Ihe volumetric
moisture content at the front is 6    the maximum value obtainable  consistent
with   air   entrapment.    Chemical   species   that  are   capable  of  being
 "instantaneously"  solubilized on contact with the leachant  are considered.
It  is  assumed  that  such species have no further interaction with the solid
phase or other species in solutions.

     Let S be the mass of an  "instantaneously"  soluble species  per unit mass
of  porous  medium.   Ihen  the mass of solubilized species per unit volume of
pore solution is Sp^/e^   where p^  is the dry  bulk  density of the packed
column.  As the wetting'f ront moves into the column, the rate that the species
come into solution is controlled by the rate of  advancement  of  : the  wetting
front and is given by

                                                                       (4-12)
                                      em
where z* is  the  position  of  the  wetting  front.    Once  solubilized,  the
convective-dispersion  equation  for  a  conservative  species  describes  the
concentration of the species in solution.  Solution of this equation,  subject
to  the  boundary  condition given by Bgn. (4-12)  applied at the moving front,
gives (McWhorter, 1982)                                         j
where                       a
and

                                   1 e*«
                                                                        (4-14)
In the above equations, C.  is the species concentration in  the  effluent  at
the  moment  effluent  production  begins,  L  .is  the column length,  v is the
seepage  velocity  and  D  is  the  effective  coefficient   of   hydrodynauic
dispersion.

     'Che  above  equations  permit  one  to  approximately  assess  how   such
parameters  as  the  length  of  the  column  and  the flow rate, influence the
observed concentrations in the ISM  test.   Chloride  is  again  probably  the
species  that  comes  closest  to  the  idealization inherent in the analysis.
These equations can also be used to provide sane insight into the  differences
between results of the ESM and ISM tests.
                                      30

-------
     4.2.4  ASTM Water Shake Test

     The water shake test described in this section is a procedure proposed by
the  Merican  Society  for  Testing  and  Materials for the leaching of waste
materials (ASTM, 1978).  The  ASTM  tests  for  leaching  of waste  materials
include  both  a water shake extraction procedure and an acid shake extraction
procedure.  Oily the water shake extraction procedure was used  in this study.
This  test  is  intended   "to  determine  collectively  the .immediate surface
washing and time-independent, diffusion-controlled contributions  to  leaching
f ran the waste"  (ASTM, 1978).                                  :

     A known dry weight of each material to be tested (700 g in  these tests)
is  placed  in  a  glass  vessel with 2800 cm  of distilled water.   A modified
paint-shaker apparatus that imparts both lateral  and  vertical  reciprocating
motion to the vessel agitates the closed vessel for 48 hrs (±0.5 hrs).   After
agitation, the solid-liquid mixture is allowed  to  separate by'  gravity   for
about  l  hr.   The  solution  is  decanted  into a compressed  nitrogen barrel
filtering apparatus and filtered through a 0.45 micron filter.   |The  filtered
solution  is  preserved  for  chemical  analysis.   All  tests   reported  were
conducted at 2l-23°C,                                           ;

     4.2.5  RCRA Extraction Tests

     The fourth type of test performed on the  retorted  shales 'is  the  RCRA
extraction test as detailed in the Federal Register, Dec. 18, 1978.
                                                    1  .          i
     The RCRA test procedure calls for agitation of the waste  material by a
stirring  mechanism.  An agitator was constructed to the specifications in  the
test procedure referenced above.  The agitator stirs a mixture   of  100 g  of
solid  in  1600  ml  of deionized water for 24 hrs (±0.5 hrs).   !The pH of  the
solution is measured after 15 minutes of agitation and adjusted ;to  5.0+0.2
with  0.5  N  acetic acid.  If more than 400 ml of acid are required to adjust
the pH to 5.0 ±0.2, then only 400 ml are added and no further  pH  control  is
exercised.

     Agitation is continued for  another  3 0  minutes  and  the i pH  is again
measured.   If the pH changes by more than 0.5 units,  the pH is again adjusted
to 5.0 ± 0.2 by the addition of more acetic acid.  This process :is  continued
for  a  period  of  6  hrs or until a total of 400 ml of acid have been added.
Agitation is then continued for 24 hrs.  At the end of the 24  hour  agitation
period,  the  pH is checked.  If the pH is in the range 4.8 - 5.2 or 400 ml of
acid have been added, the extraction is complete.  Otherwise, additional  acid
is  added to adjust the pH to 5.0 ± 0.2 on an hourly basis for  a period of  not
less than 4 hrs.

     Once extraction is complete, the liquid-solid mixture is filtered through
a 0.45 micron filter using a compressed nitrogen barrel filter  apparatus.   The
volume of filtrate is brought to 2000 ml by addition of  deionized  water   and
split for appropriate preservation.
                                      31

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4.3  Analytical Methods:                                        :

     4.3.1  Inorganic Analysis•  •

     'Hie inorganic  constituency  of  the  leachates  was  determined  by  the
Colorado  State  University  Soil  Testing Laboratory.  Samples'of the process
waters or the leachates from the  column  leach  tests  or  batch  tests  were
analyzed  for  a  number  of different parameters by standard methods.  PH was
measured using a Sensorex pH electrode (5200C) and an Orion (701A)  pH  meter.
Electrical  conductivity  was  determined using a Beckman probe (Cel-Gl) and a
Wheatstone Bridge (YSI Model 31).  Total alkalinity  was  measured  by  manual
titration.   This  value  was  used  with  pH to determine H2C03,  HC03 and C03
concentrations.                                                 :

     Anions like F, Cl, N03  and  S04  were  measured  by  ion  chromatography
(Dionex,  System 10).  Concentrations of metal ions were usually determined by
the inductively coupled plasma instrument  (Plasma-Therm)  although,  in  some
cases,  atomic  absorption spectroscopy (Varian,  275) was used. : Tables (4.1),
(4.2) and (4.3) show the specific parameters tested and the  specific  methods
used  for the inorganic analysis of leachates from the ISM,  ESM and Codisposal
tests, respectively.  The batch tests were also analyzed by the methods  given
in Table (4.1).                                                 :

     4.3.2  Organic Analyses

            4.3.2.1  Tot^l Organic Carbon

            The average total organic carbon (TOC) content in ppm was measured
for each process water and each first and last effluent sample from the column
tests.  Carbon is a major element of organic matter and it is easily  measured
and  quantified.   Therefore,  it  is  often used as an indicator of the total
organic matter in a sample.  The procedure  used  for  determining  TOC  is  a
modification  of  EPA  method  415.1.   The organic carbon is measured using a
carbonaceous analyzer.  Organic carbon in the sample is converted to  C02  and
titrated  in  a  coulometer  cell.   Inorganic  carbonate  is first removai by
acidification of the sample with 5N HC1 and purged with nitrogen.

           4.3.2.2  Volatile Organic Analysis

           First leachate effluents, last effluents and process water  samples
were  also  subjected to analysis for the Volatile Organic Priority Pollutants
using EPA method 624.  This is  a  purge  and  trap  gas  chromatographic/mass
spectrometer  method.   An  inert  gas  is  bubbled through a 5 ml sample in a
purging chamber.  The puirgeables are transferred from the aqueous to the vapor
phase.   The  vapor is swept through a sorbent column where the purgeables are
trappad.  After purging, the sorbent column is heated and back flushed with an
inert  gas  to desorb the purgeables into a gas chromatograph column.  The gas
chromatograph is temperature programmed to separate the purgeables.

     No major problems were encountered in the Volatile Organic Analysis (VOA)
determinations.   However,  nine  samples  required  dilutions of from 1:10 to
                                      32

-------
TABLE 4.1.  METHODS USED FOR INORGANIC ANALYSES IN ISM AND BATCH TESTS
     Parameter                                   Method

pH                                 Electrode
EC                                 Wheatstone Bridge
Alkalinity as Ca ^               Titration
TDS                                At 1800 gravimetric
F                                  Ion chromatography
Cl                                 Ion selective electrode
H03                                Ion chronatography      ;
SO,                                Ion chromatography      ;
Zn                                 Atonic absorption       ;
Fe                                 Atomic absorption       i
Co        -                         Atomic absorption
Li                                 Atonic absorption       '•
V                                  Flameless atomic absorption
NH3                                Ion selective electrode i
B                                  Inductively coupled plasma
Cd                                 Atonic absorption
Be                                 Inductively coupled plasma
Mg                                 Atonic absorption       ;
p                                  Inductively coupled plasma
Si                                 Inductively coupled plasma
Mo                                 Inductively coupled plasma
M                                 Inductively coupled plasma
Ni                                 Atomic absorption
Na                                 Atonic absorption
Cu                                 Atomic absorption
Al                                 Inductively coupled plasma
Ca                                 Atonic absorption
Ba                                 Inductively coupled plasma
K                                  Inductively coupled plasma
Cr                                 Atonic absorption
Sr                                 Inductively coupled plasma
:pb                                 Atonic absorption
Ag                                 Atomic absorption
Tl                                 Flameless atonic absorption
Se                                 Hydride generation
.as                                 Hydride generation
Hg                                 Cold vapor cell
                                  33

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 TABLE 4.2.  METHODS USED FOR INOK3ANIC ANALYSES IN ESM LEACH TESTS


 pH                               pH Electrode
 EC                               Wheatstone Bridge
 Alkalinity as CaC03              Manual Titration
 F                                Ion chronatography  .    ;
 Cl                               Ion chronatography
 S04                              Ion chromatography      ;
 Na                               Atonic absorption       '
 Ca                               Atonic absorption
 Mg                               Inductively coupled plasma1
 B                                Inductively coupled plasma1
 M0                               Inductively coupled plasma1
 K                                Inductively coupled plasma
 Al                               Inductively coupled plasma2
. Be                               Inductively coupled plasma2
 P                                Inductively coupled plas(na
 Si                               Inductively coupled plasma
 Mn                               Inductively coupled plasma
 Ba                               Inductively coupled plasma
 Sr                               Inductively coupled plasma


  Atonic Absorption Spectroscopy used for TOSCO II, run 29;
2
  Atonic Absorption Spectroscopy used for TOSCO II, run 35:
                                34

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TABLE 4.3.  ME1HCDS USED FOR INOEGANIC ANALYSES IN CODISPOSAL !TESTS


pH                 Electrode
EC                 Wheatstone Bridge                      l
CaG03              titration
CL                 ion selective electrode            ..   ;
S04                Turbidimetric method
^4    	Automated sal icy late (colorimetric)

Ca                 Inductively coupled plasma
Mg                 Inductively coupled plasma             ;
Na                 Inductively coupled plasma
K                  Inductively coupled plasma
P                  Inductively coupled plasma
Al                 Inductively coupled plasma             ;
Fe                 Inductively coupled plasma             ;
&}                 Inductively coupled plasma
Ti                 Inductively coupled plasma
Cu                 Inductively coupled plasma
Zn                 Inductively coupled plasma
Ni                 Inductively coupled plasma
Mo                 Inductively coupled plasma
Cd                 Inductively coupled plasma             i
Cr                 Inductively coupled plasma
Sr                 Inductively coupled plasma             ;
B                  Inductively coupled plasma
Ba                 Inductively coupled plasma             ]
Pa                 Inductively coupled plasma

Hg                 Cold vapor cell
As                 Hydride generation
Se                 Hydride generation
                   Summation of dissolved constituents
                               35

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1:100 before analysis.    After  a  highly  concentrated  sample  is  analyzed,
contamination of the column can occur.   To verify that the column is  clean and
no carryover takes place between samples, a reagent blank is  analyzed.    This
blank  is  a  volume of deionized,  distilled water that is carried through the
entire analytical process.  For the volatile analysis,  a blank wa;s analyzed at
least  every  day if the column was used less than 12 hours and every 12 hours
if the column was used more.                                   •  '-

     Table  (4.4)  lists  the  Hazardous  Substance  and  Priority   Pollutant
Compounds  and  detection  limits for the volatile organics.  Detection limits
for each compound are also shown.  In the results given in Chapter 5,  if  the
concentration  found is near these detection limits, the value given  should be
viewed as an approximation.  In addition to the compounds shown in Table  (4.4)
which  are  priority  pollutants, there are several that are added but are not
priority pollutant compounds.  These compounds were found in a previous study
and  were included in the analyses made during this study to determine if  they
would again appear in column leachate.                  ,

          4.3'.2.3  Semi-Volatile Analysis                        '

          The Lurgi samples were analyzed for semi-volatile organics  using EPA
method  625,  a  gas  chronatographic/mass  spectrometer  (GS/MS)  method.   A
measured volume of sample (approximately one liter) is serially extracted  with
methylene chloride at a pH greater than ll and again at a pH less than 2 using
a separatory funnel.  In method 625, the methylene chloride extract  is dried
and  concentrated  to a volume of 1 ml*  Mass spectrometry is used to separate
and measure parameters in this extract.  Semi-Volatile  Organics ! included in
this analysis with their detection, limits are shown in Table (4.5).
                                      36

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 TABLE 4.4.  VOLATILE ORGANIC HAZARDOUS SUBSTANCE LIST AND PRIORITY
             POLLDTANT COMPOUNDS, GC/MS DETECTION LIMITS

Volatile Organics
Chloronethane
Brononethane
Vinyl Chloride
Chloroethane
Methylene Chloride
Acetone
Carbon Disulfide
1 , l-Dichloroethene
trans-l ,2-Dichloroethene
Chloroform
l ,2-Dichloroethane
2-Butanone
1 ,1 , l-Trichloroethane
Carbon Tetrachloride
Vinyl Acetate
Brcmodichloromethane
1,1,2, 2-Tetrachloroethane
1 , 2-Dichloropropane
trans-l , 3-Dichloropropene
Trichloroethene
Dibronochloromethane
1,1, 2-Trichloroethane
Benzene
cis-1 , 3-Dichloropropene
2-chloroethyl Vinyl Ether
Bronoform
2-Hexanone
4-Methyl-2-pentanone
Tetrachloroethene
Toluene
Chlorobenz ene
Ethyl Benzene
Styrene
Total Xylenes1
Thiophene
Tetrahydrothiophene
Trimethylborane
Detection l^imits*
Low Water
CAS Number ng/L • ,
74-87-3
74-83-9
75-01-4
75-00-3
75-09-2
67-64-1
75-15-0
75-35-4
156-60-5
67-66-3
107-06-2
78-93-3
71-55-6
56-23-5
108-05-4
75-27-4
79-34-5
78-87-5
10061-02-6
79-01-6
124-48-1
79-00-5
71-43-2
10061-01-5
110-75-8
75-25-2
591-78-6
108-10-1
127-18-4
108-88-3
108-90-7
100-41-4
100-42-5
110-02-01
110-01-0
10.
10
10
10
5
10
5
5 ;
5
5
5
10
5 ;
5
10
5 :
5 ;
5
5
5
5
5
5 :
5
10
5
10
10
5 ;
5
5
5 :'
5 • '•
5
10
10 :
25 J

   not Priority Pollutant Compound
J  estimated value, no standard available
                                37

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TABLE 4.5.  SEMI-VOLATILE ORGANIC HAZARDOUS SUBSTANCE LIST AND

            PRIORITY POLLUTANT COMPOUNDS,  GC/MS DETECTION' LIMITS



Semi-volatile Organics
2 , 6-Dinitrotoluene
Diethylphthalate
4-Chlorophenyl Phenyl
ether
Fluorene
4-Nitroaniline
4 , 6-Dinitro-2-methylphenol
EhnitroscxSiphenylamine
4-Bromophenyi Phenyl ether
Hexachlorobenz ene
Pentachlorophenol
Penanthrene
Anthracene
Di-n-butylphthalate
Fluoranthene
Benzidine
Pyrene
Butyl Benzyl Phthalate
3 ,3 '-Dichlorobenzidine
Benzo ( a ) anthracene
bis (2-ethylhexyDphthalate
Chrysene
Di-n-octyl Phthalate
Benzo (b ) f luoranthene
Benzo ( k ) f luoranthene
Benzo ( a ) py r ene
Indeno (l,2,3-cd)pyrene
Dibenz ( a, h) anthracene
Benzo (g , h, i ) perylene
(continued)
l not a Priority Pollutant
*• fif!/MR detection limits fc


CAS Number
606-20-2
84-66-2
7005-72-3
86-73-7
100-01-6
534-52-1
86-30-6
101-55-3
118-74-1
87-86-5
85-01-8
120-12-7
84-74-2
206-44-0
92-87-5
129-00-0
85-68-7
91-94-1
56-55-3
117-81-7
218-01-9
117-84-0
205-99-2
207-08-9
50-32-8
193-39-5
53-70-3
191-24-2

Compound
5r water are ha serf <
Detection Limits*
Low Water
ng/L i
10
10 i
i
10 ;
10
50 :
so ;
10
10
10
50 ;
10
10
10 .
10
80
10 !
10 !
20
10
10
10
10
10
10
10
10
10
10 .


in a one liter
  sample, extracted and concentrated to a volume of 1 ml.;
                                                         i

  Specific detection limits are highly matrix dependent.  ; The
  detection limits listed herein are provided for guidance
  and may not always be achievable.                      :
                              38

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.  TABLE 4.5.   (continued)
Semi-volatile Organics
N-Nitrosodmethylamine
Phenol
Aniline
bis (2-Chloroethyl) ether
2-chlorophenol
l ,3-Dichlorobenzene
1 ,4-Dichlorobenzene
benzyl alcohol
1,2, -Dichlorobenzene
2-Methylphenol
bis (2-Chloroisoprophyl)
ether
4-Methylphenol
N-Nistroso-Dipropylamine
Hexachloroethane
Nitrobenzene
Isophorone
2-Nitrophenol
2,4-Dimethylphenol
Benzoic Acldi
bis (2-chloroethoxy)
methane
2 , 4-Dichlorophenol
1 , 2 , 4-Trichlorobenzene
Naphthalene
4-Chloroanil ine1
Hexachlorobut adi ene
4-Chloro-3 -methy Iphenol
( para-chloro-meta-cr esol )
2-Methylnapthalene1
Hexachlorocyclopentadiene
2,4, 6-Trichlorophenol
2,4, 5-Trichlorophenol1
2-Chloronaphthalene1
2-Nitroaniline1
Dimethyl Phthalate
Acenphythylene
3 -Nitroaniline1
Acenaphthene
2 , 4-Dinitrophenol
4-Nitrophenol
Dibenzofuran
2 , 4-Dinitrotoluene
Detection ! Limits*
Low Water
CAS Number ng/L
62-75-9
108-95-2
62-53-3
111-44-4
95-57-8
541-73-1
106-46-7
100-51-6
95-50-1
95-48-7

39638-32-9
106-44-5
621-64-7
67-72-1
98-95-3
78-59-1
88-75-5
105-67-9
65-85-0

111-91-1
120-83-2
120-82-1
91-20-3
106-47-8
87-68-3

59-50-7
91-57-6
77-47-4
88-06-2
95-95-4
91-58-7
88-74-4
131-11-3
208-96-8
99-09-2
83-32-9
51-28-5
100-02-7
132-64-9
121-14-2
10;
10
10
10
10
10
10
10 '. .
10
10

10
10!
10
10 :
10^
10;
10
10
50
1
10 ;
10
10
10
10
10

10 :
10
10 :
10
so ;
10
50
10 ,
10
50
10
50
50
10
10 ]
           39

-------
                                  Chapter 5

                                 TEST RESULTS                    j


     This chapter presents the physical, hydraulic and leaching test  results,
both  column and batch, for the experiments completed during the project.   The
retorted shales are from the Lurgi,  TOSGO  II,  Paraho,  HYTORT, i Chevron  and
Allis Chalmers processes.                                        '

     It is expected that the data presented in this  chapter  will  have  some
intrinsic  value  to  the oil shale industry and other researchers. Therefore,
with the goal of making information about each retorting process as accessaide
as  possible,  this  chapter  is  organized according to the retorting process
used.  However, the primary objective of  this  research  was  to  develop  an
appropriate  leaching  test  for  determining  the  quality  of  leachate fran
retorted shale disposal piles.  Therefore, the research focus was the leaching
tests,,   not  the  individual  test  results  or  retorted  shale  properties.
Characterization of the retorted shales' physical and hydraulic properties and
evaluation of leachate quality are significant, but peripheral, benefits which
accrued during the development of the test methodology.  The  information  was
needed  for  the  comparison  of  methods,  validation  of  the  .theories  and
quantification of the  relative  importance  of  pertinent  processes  in  the
leaching  tests. If the information presented in this chapter is not complete,
therefore, it is because either all samples  were  not  available  during  all
phases  of  the research or, as development of a workable column test evolved,
the experimental procedures and supplementary data requirements also evolved.

5.1  Lurgi                                                       :

     The Lurgi combusted  shale  samples  referred  to  in  this • section  are
designated by the specifications KB-I, RB-II, RG-I and DLG.      '.

     5.1.1  Physical and Hydraulic Properties

     Particle size analyses of spent  shale  samples  were  performed  by  dry
sieving or by a combination of dry sieving and hydrometer (ASTM D422). Figures
(5.1-5.3) show gradations for some of the Lurgi samples.  The Lurgi RB-I is  a
fine grained, flyash-like material.  The Lurgi DLG is also a uniform size with
almost 95% of the material between 0.1 mm and 5 mm.  A third Lurgi, RB-II, has
about  thirty  percent  material  by  weight smaller than 0.045 mm, 30 percent
between 1.0 and 2.0 mm, with the largest particle size being 5.0  mm  and  the
median diameter  (d5Q) about 0.5 mm.

     The apparent particle density was determined by   the  ASTM |D854  method.
For  the  Lurgi  materials tested, values ranged from  2700 kg/nrfor the Lurgi


                                      40

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	[_



 I
    O.OC01   0.00!     0.01     O.'l       i.C     10.0     100.0

                      Porfide Size (mm)                  ;
 Figure 5.3.   Particle  size distribution tor Lurgi FB-I

               retorted  shale.
                          42

-------
DLG to 2760 kg/m3 for the Lurgi fines (Lurgi RB-I).  Values  for '•  Lurgi  m-II
averaged  2740  kg/m3.   Material  finer  than 0.045 mm had an average of 2743
kg/m3 while the Lurgi RB-II material larger than 2 mm had an average value  of
2728 kg/m3. The values are all higher than the 2610-2680 range reported by RLo
Blanco (1981) for Lurgi spent shale material.

     The water retention characteristics and hydraulic conductivities of spent
shales  are  needed for predicting the movement of liquid within ;a spent shale
disposal pile.  In addition, from a research perspective,  these properties are
important  for  quantifying the mechanisms occurring in the columns during the
leaching tests.  Therefore, a significant amount of attention was   focused  in
this  study  on  determining these properties.   Both saturated and unsaturated
conductivities were determined, pressure saturation  and  desaturation  curves
were  measured  and, for the Lurgi IB-II sample,  vapor transport mechanisms at
very low moisture contents"were investigated. - 	

     Table (5.1) shows saturated hydraulic conductivity measurements  for  the
Lurgi  samples.  For the Lurgi KB-I, various overburden loads were applied and
dry bulk density was varied from a minimum of 1200 kg/m3 to a maximum equal to
a standard Proctor density of 1400 kg/m3.  At the Proctor density,  the optimum
moisture content was found to be 30 percent by weight.

     Standard falling head and constant head methods without overburden  loads
determined  hydraulic  conductivities  for  Lurgi EB-I, DLG and EB-II samples.
The test column for the Lurgi ULG sample  was  a  lucite  cylinder  50  mm  in
diameter  with  a large inlet at the bottom of the column.  Screens at the top
and bottom of the sample prevented movement of the fines and  piezometer  taps
were  placed  5  cm  apart in the test section to measure the head loss in the
column during the constant head test.  Ihe constant head test  for  the  Lurgi
ULG  spent  shale material, however, proved to be unreliable with  inconsistent
values obtained for K.  Clogging of the screens behind the piezometer taps  is
a  possible  reason  for  the unreliable readings.  For the falling head test,
these piezometer taps were sealed and results were more satisfactory.

     The saturated hydraulic conductivity of the Lurgi EB-II material is  from
a  falling  head  permeameter  test.' A column 69.5 mm in diameter with a test
section of 530 mm was packed to a dry bulk density of 1370 kg/m3  and  allowed
to  saturate  overnight  fay  upflow from the bottom. Hie bulk density was held
constant during the test and no additional normal load  was  applied.   During
the test, the hydraulic gradient varied from 3.5 to 6.6.  Hie range of results
made over a three day period is 9.13 x 10~8 to 9.69 x 10~8 m/sec.,
                                                                i
     The water retention characteristics of Lurgi KB-I and RG-I .found  during
desaturation  of  the test samples from natural saturation in a pressure plate
apparatus (ASTM 2325) are given in Table (5.2).  Shown are results for several
levels  of  compaction  and  pressures in the pressure plate apparatus ranging
from 1 bar to 14.2 bars.                                    .    :

     Two pressure-saturation experiments  were  conducted  on  the  Lurgi  ULG
material.   In  these  tests, small sample rings were packed with  the retorted
shale and placed on a ceramic plate.  Since the ESM leaching test  is conducted
by injecting into an initially moist sample, the relationships between
                                      43

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     TABLE 5.2.   WATER RETENTION CHARACTERISTICS OP LOTGI SPENT SHALES
                 BORING DESAKJRATION*
      Sample    |     Compaction    |
                                             Pressure (bars)

Lurgi RB-I

Lurgi RG-I


No Compaction
Pb = 1300 kg/m!
Pb - 1450 kg/m!
Pb = 1600 kg/nf
No Compaction
Pb = 1600 kg/m3
1
73.6
62.4
60.2
47.2
27.5
20.7
3
62.0
62.3
58.7
46.3
27.6
20.2
5.1
64.5
62.2
56.6
45.8
26.9
19.8
10.2
63.1
. 62.0
55.5
44.4
25.3
19.8
14.2
59.5
61.7
55.2
43.7
15.5
19.0
    * Table entries are moisture contents  (w) expressed on a % weight basis:
      weight of water per weight of dry solids times 100. .


pressure and moisture content were found on the wetting  cycle.   Ah exponential
function  was  found  to  fit  the  data well and this function can be  used to
characterize the pressure-saturation data  for   this  retorted   shale   sample.
Results  of  the  tests  are  shown on a semilog plot in Figure (5.4) with the
visual best fit lines.   The equations for these lines are

       hc = 2784 exp (-15.8 6)
                                              6 1 .337

       hc = 2.67 x 1049 exp (-330 0)          6 > .337
                                                                 i
where  hc = the capillary tension head in cm                     ;

        6 = volumetric water content                             ;

     The Lurgi ULG diffusivity function was determined fay the Bruce and  Klute
(1956)  method  as described in Chapter 4.  The function D(6)  is obtained fron
solution of Eqn. (4-3) by integrating a best fit curve  through  e  vs  xt~I/2
data  points.   Clothier,  et  al., (1983) presented a procedure that fits the
primary data with a power function of a normalized volumetric moisture content
multiplied  by  a  scaling factor (see Clothier, et al., 1983).  Both of these
evaluation techniques were used to  fit  the  Lurgi  ULG  data  and  obtain  a
dif f usivity function.  It was found that, for Lurgi ULG, the Clothier, et al.,
technique for fitting a functional to the absorption  profile  (e:  vs  xt~172)
resulted   in  a  poor fit.  However, the diffusivity function derived by both
methods agreed fairly well in the mid range.  Figure (5.5) shows , averages  of
four  tests  with  the  test  data evaluated by both methods.   The results are
generally comparable over most of the range of e values.  Near 6^ and 8™,   the
Bruce  and  Klute  method  shows  considerable scatter and anomolous behavior.
This was because of the steep slopes  on  the  absorption  diagrams  in  these
areas.

     From the diffusivity function and, in this .case, pressure-saturation data
(Figure  5.4),  the hydraulic conductivity function for unsaturated conditions
                                      45

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can be determined  (Bgn.  4-2).   Figure  (5.6)  shews  unsaturated  hydraulic
condmptivity  for  the  Lurgi ULG spent shale material.  Values near Q.   where
the diffusivity function is uncertain, were ignored.  The mid range values  of
6,  where  the two methods for evaluating diffusivity agreed, result in a~K(6)
function that is fitted very well by a  straight  line  on  the 'semilog  plot
shown,.   Near e   where again the diffusivity function showed uncertainty, the
calculated K values were  higher  than  KS  evaluated  by  standard  saturated
pemeameter methods.  Therefore, the saturated hydraulic conductivity was used
as a cut off level for the K(6) curve.  Nazareth (1984) provides :more  details
on the tests for Lurgi OLG.

     She physical and hydraulic properties of Lurgi  IB-II  were i  explored  in
detail  during this project and MoWhorter and Brown (I985a) report the results
of these investigations.  The emphasis of their report is the liquid and vapor
transport properties at very low water contents in the Lurgi sample.  However,
the physical, hydraulic  and  chonical  properties  of  the  sample  are  also
reported.   Tests  conducted  include material tests (size distribution,  batch
leach  tests),  cementing  properties  (x-ray  diffraction,  hydration   test,
scanning  electron  microscope), water holding capacity (pressure  plate,  vapor
sorption) and hydraulic properties (diffusivity and conductivity)!.  Results of
the water holding capacity and hydraulic properties will be briefly summarized
here.                                                           !
                                                               • i            •
     Figure (5.7) shows the moisture characteristic curve of Lurgi EB-II.   At
capillary tension heads of 88 to 1.5 x 104 cm of water (.09 to 14.7 bars), the
data for both the desaturation and saturation cycles  were  measured  using  a
pressure  plate  apparatus.   Approximately  66  grams of oven dried,  hydrated
material were placed in sample rings at a bulk density of 1400 kg/m3.   Samples
used  for  determining  the  drainage  curve  were  wetted overnight to obtain
natural saturation.  Triplicate samples were placed in the pressure  cells  at
various  pressures  and  allowed  to equilibrate for 3 to 5 days.   The samples
were then removed, weighed and oven dried to determine the  moisture  content.
For  the  desaturation  curve,  pressures  in the pressure plate ^apparatus are
increased by intervals.  When the pressure is increased, a  pressure  gradient
is  induced  across  the  sample  and  flow occurs out of the sample.   For the
saturation curve, pressures in the pressure  plate  apparatus  are  decreased,
rather than increased.  Liquid is added directly to each sample, !the sample is
allowed to equilibrate  at  the  new  pressure  level,  and  the  equilibrated
moisture  content  is  determined.   If  the  triplicate  samples   are  not in
agreement, the test is rerun.

     Vapor sorption data for Lurgi IB-II are also  plotted  on  Figure  (5.7).
The  values of the capillary tension heads corresponding to the vapor sorption
date have been reduced by 2.5 x 104 cm to account for osmotic potential.    The
98  percent SE adsorption water content was matched to the pressure plate data
to determine this value.  In any case,  the  curves  are  insensitive  to  the
estimated osmotic potential.

     The diffusivity and hydraulic conductivity  as  a  function:  of  moisture
content were also determined for the Lurgi RB-II retorted shale.   Figure (5.8)
is a graph of the  combined  liquid-vapor  diffusivity  function.    Gamma  ray
attentuation  was  used for determining the 6 and x data needed for evaluation
                                      47

-------
I.-
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  ICT°
 10'
   ,-6
 10'
       Ks = 2.0x!0"4cm/s
l~ I

 0.10
           0.15     0.20    0.25    0.30    0.35    Q.4O

                          n                       ;
   Figure 5.6.  Hydraulic conductivity for Lurgi ULG.
                       48

-------
                           o vapor adsorption (adjusted)
                           * vapor tiesorption (adjusted)
                           O pressure eel/ weffing
                           • pressure cell drainage
                                             drainage
Figure  5.7.
Water  retention characteristics.for
Lurgi  IB-II spent snale.
                      49

-------
of D(6) by Eqn. (4-4).  Two separate tests are shown in Figure (5.8).  As this
figure  shows,  the function exhibits the expected local maximum in the region
where vapor transport dominates.  The minimum value  of  D „    occurs  at  the
critical water content of 0.066.                           £v   ;

     The unsaturated hydraulic function  can  be  calculated  f ran  the  water
retention  curve   (Figure 5.7), and the diffusivity function using Bgn. (4-2).
Figure  (5.9) shows computed values of hydraulic  conductivity  for  the  Lurgi
RB-II  material.  The conductivity for this sample varies over eight orders of
magnitude from 10~7 m/sec to 10 1>s m/sec at the critical water content.
                                                                I
     5.1.2  I^vf Test  Results                                    •

     Table (5.3) presents a summary of the relevant test  parameters  for  the
two  Lurgi  ESM  tests  performed in the development stage of this study.   The
same column was used for both tests so that  the  packed  lengths  and  cross-
sectional  areas are the same and test parameters are nearly identical.  These
data are used in Chapter 6 to  investigate  the  reproducibility:  of   the  ESM
column test.

                 TABLE 5 .3 .  ESM TEST PARAMETERS FOR LOB3I ULG  :

Run No.
Packed length, L(mm)
Cross-sectional area, A(mm2)
Bulk density, pb (kg/m3>
Porosity, p
Initial volumetric
moisture content, 6^
Max. moisture content, 6m
Inflow Darcy flux, g^dnm/h)
33
298
8012
1609
0.404

0.159
0.354
8.57
34
298
8012
1606
0.405

0.162
0.345
8.61

     Leachate samples from  the  leach  tests  were  chemically '.analyzed  for
several  inorganic constituents.  Concentrations of major ions F,  d,  S04,  sa,
Ca, J*j and Mo were measured for all leachate samples.  Tables (5.4)  and  (5.5)
present  results  for  the major-ions. for-, each leach test.  The column listing
the cumulative volume of leachate in each table represents the total volume of
leachate  collected  up  to  the mid-point of the sample taken. ;These results
show that leachate concentrations remain fairly constant  for  the  first  few
samples  and then decline.  Elevated levels of EC and sulfate concentration at
the end of the test indicate long term equilibrium between  the  leachate  and
solid.,   High  concentrations  of sulfate and calcium suggest equilibrium with
solid phase calcium sulfate.  Ions like  chloride  and  sodium, ^however,   are
readily  dissolved and leached.  Dashed lines in these tables indicate missing
data either because of insufficient sample volume or obvious analytical error.
                                      50

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                                                    51

-------
  TABLE 5.4.  EFFLUENT CONCEMTRailCNS FOR HJN NO. 33
                 (LDK3I DLG)
Cum V
ml
11.5
84.5
152.9
221.1
300.7
368.8
436.5
504.5
584.7
653.3
727.7
797.9
1121.7
Cum V =
EC-25°C
EC-25°C
dS/m
15.81
15.81
15.91
15.71
14.52
12.03
9.47
7.36
5.59
4.71
4.18
3.91
3.48
cumulative
F Cl SO. Na Ca Mg Mo Vt/L
mg/L . ;
17.8 355 9,650 3,830 519 0.619 5.53 '0.013
13.8 329 9,620 3,820 446 0.444 5.74 0.100
11.6 329 10,940 3,530 450 0.367 5.27 0.181
10.9 336 9,760 3,780 469 0.419 5.46 0.262
9.65 289 8,870 3,380 507 0.381 3.30 0.356
9.44 236 7,160 2,450 503 0.383 3.48 0.463
8.52 176 5,200 1,850 514 0.427 1.93 0.516
7.72 84.9 4,060 1,090 536 0.430 0.758 0.597
6.66 79.1 2,980 659 565 0.455 1.59 0.692
7.29 63.4 2,560 413 560 0.479 0.674 0.773
6.34 36.6 2,290 400 576 0.393 0.395 0.861
5.57 28.3 2,130 239 637 0.422 0.724 0.944
5.00 14.4 2,010 151 619 0.561 <0.05 1.327
volume of leachate
= electrical conductivity standardized at 25°C
1 deci siemens/raeter (dS/m) = 1 mmho/cm ,
TABLE 5.5.

Cum V
mL
12.4
83.9
156.4
227.1
309.9
380.2
451.0
520.4
600.3
668.8
738.0
806.2
1105. 6

EC-25°C
dS/m
14.91
14.81
15.50
15.40
14. 09
11.04
8.26
6.44
5.11
4.51
4.17
3.88
3.73
EFFLUENT CONCENTRATIONS FOR RUN NO. 34
• (LUEGI ULG)
F Cl SO. Na Ca Mg Mo vt/L
mg/L ;
13.0 341 9,840 3,680 466 0.478 7.24 O.'OIS
12.5 250 10,000 3,830 469 0.558 9.02 0.102
11.7 326 8,180 3,780 483 0.487 7.46 0.190
11.0 326 8,080 3,770 477 0.449 5.60 0.276
10.0 296 7,050 3,400 490 0.394 6.44 0.376
8.73 217 6,410 2,630 460 0.482 5.57 OJ461
6.95 140 4,730 1,500 518 0.518 2.27 0.:548
6.19 88.3 3,900 1,170 554 0.554 2.06 0.632
10.8 — 2,160 604 565 0.550 1.02 0.729
4.83 .84.8 2,130 498 383 0.616 0.884 0.810
6.14 41.9 2,440 312 576 0.649 <0.05 -O.J396
4.75 22.1 1,990 215 584 0.712 	 0.979
4.24 8.08 2,100 126 597 0.756 0.446 1.342
Cum V = cumulative volume of leachate

EC-25°C = electrical conductivity standardized at 25°C
         1 decisiemens/meter (dS/m) = 1 mmho/cm
                                52

-------
5.1.3  ISM Test Results

     Three ISM tests were-run-using two. different Lurgi spent  shale  samples.
Table  (5.6) summarizes the leaching test parameters.  Lurgi ULG was packed, to
about the  same. .density  in.. Runs  2 .and  3  (1806  kg/m   and  1794  kg/m,
respectively) but the column size and flow rate were varied.  In run number 2,
the column was 628 mm long and the flow rate was 13.4 mm/hr.  In run number 3,
the column was only 442 mm long and the flow rate was increased tp 19.4 mm/hr.
These changes resulted in a residence time in run 2 over twice as! long as that
for run 3 (46.9 and 22.8 hrs, respectively).                     ;

     Tables  (5.7) to-(5.10) show the results for the three ISM tests.  The  EC
breakthrough data  for  these runs are given in Figure (5.10).  The EC values
have been normalized by dividing through by the maximum observed EC  value  in
each  run.   The  EC  breakthrough  data  show  a  sharp  decrease to a nearly
constant, low fraction of the maximum value.  This very sharp decline in EC is
believed   largely  controlled  by  hydrodynamic  dispersion.   Figure  (5.11)
illustrates  seme of the differences in concentrations of individual species in
the  effluent using data from run no. 2.  Note that the relative concentration
of chloride  declines most  rapidly  followed  in  order  by  sodium,  sulfate.
carbonate  and-calcium;-  ^3Sae concentration of calcium, while showing a small
decline initially, maintains a  nearly  constant  value  consistent  with  the
concentration  of  a  solution .in  equilibrium  with  solid phase CaSO..   The
concentrations of sulfate are much larger than expected if solid  phase  CaSO.
were   the   only   source,  however.   The  data  suggest  that  the  minimurti
concentration of sulfate observed may  be  controlled  by  solid  phase  CaSO
solubility.    This was also found in the Lurgi ULG ESM tests and concentration
values of Ca and SO..are nearly the same in the two different test  effluents.
The  data for Runs 3 and 5 show the same characteristics as those;observed for
Run 2.  The consistent and orderly difference between the breakthrough  curves
for  Cl,   Na, SO4, C03,""ahd Ca suggests a "progressively more important control
exerted by chemical reactions.

     5.1.4  Codispos^1  Test Results                              :

     The Lurgi RB-II spent shale material  was  used  in  the  codisposal   ESM
tests.   Three  tests  were  run.   Moisturizing solutions used were distilled
water, a stripped and an unstripped process water.   Table  (5.11)   summarizes
relevant test parameters.                                        | •  .  .

          5.1.4.1  Inorganic Analyses                            '

          Table (5.12)  summarizes the results of the  inorganic  analyses  for
the   Lurgi  material.    Complete  results  are  given  in  Appendix  A.   The
constituents of the process water and the concentrations found  in  the  first
and  last  effluents	4at-about ..0.1..and 2.25 pore volumes average cumulative
effluent)  are  given.    Note  that  a  significant  difference  in   leachate
composition between runs l and 2 is the amount of ammonia in the process water
and initial  leachate.   The  unstripped  moisturizing  fluid  has :much  higher
ammonia  and alkalinity levels.   However,  the stripped water has higher sodium
and sulfate concentrations.  The difference in ammonia  concentration  affects
                                       53

-------
TABLE 5.6.  SUMMARY OF LURGI  ISM TEST PARAMETERS!
Run No.
2
3
5
Material
L
(mm)
Lurgi ULG 628
Lurgi ULG 442
Lurgi RB-I 432
(kg/m3)
1806
1794
1225
0 V
(mm/hr)
0.303
0.307
0.538,.
13.4
19.4
11.2
Maximum
EC (ds/ia)
1 24.5
: 22.8
55.3
-,--.- • - . - .-.._- . - • . i . - •
TBBLE
5.7.
MAJOR
ION
i
COMPOSITION OF LUEGI (ULG) i
EFFLUENT - HJN NO
vt
L
0.020
0.058
0.092
0.186
0.236
0.292
0.350
0.378
0.452
0.535
0.590
0.652
0.737
0.860
1.06
Ca
575
560
540
520
530
540
560
570
580
600
590
590
600
610
590 .
Mg
' 0.3
0.2
0.4
0.6
0.7
0.7
0.8
0.7
0.7
0.7
0.6
0.7
0.7
0.7
0.8
Na
11970
11270
10590
5410
3150
1660
1000
795
600
575
535
405
530
385
365
K
950
760
830
300
220
160
120
110
110
100
110
100'
110
80
120
a
mg/t
1360
1300
1150
450
230
131
75
65
45
48
. 39
30
41
26
23
. 2 (ISM) ;
HC03
136
67
57
29
25
26
26
22
21".
21
20
18
23
20
20
C03
393
351
328
208
149
123
101
111
105
118
90
93
105
136
137
SO,
23900
23400
21900
12600
5590
5450
3390
3480
3180
3110
3040
2760
3180
2770
2750
pH
10,83
11.09
11.13
11.22
11.15
11.05
10.96
11.07
11.08
11.12
11.02
11.07
11.02
11.21
11.20
                      54.

-------
TABLE 5.8,  CONCENTRATIONS OF SELECTED TRACE
            LDB3I 
-------
TBBLE 5.9.  MAJOR ION COMPOSITION OF LUHGI (ULG)
            EFFLUENT - HJN NO.  3 (ISM)
vt
i.
O.QIO
0.028
0.049
0.070
0.092
0.114
0.132
0.152
0.170
0.189
0.208
0.226
0.245
0.263
0.282
0.300
0.318
0.337_r
0.355
0.531
0.679
Ca
' SfflT.
580
575~
555
560
555.
540
540
545
540'
530
535
545
560
560
580
570
: r.590 '
590 .
615
630
Hg
' 0.-5- ~
0.4
0.4
0.3
0.4 .
0.4
0.3
0.4
0.5
0.5
0,5
0.5
0.5
0.6
0.6
0.6
0.6
. 0-.6--..
0.5
0.6
0.7
Na
-" 12850 -
12980
12475
11015
10115
8380
7310
6300
5240
. 4745
4065
3255
2790
2245
1915
1790
1400
11280-,..
1085
410
235
• K Cl
mg/t
• -•- 900 '--• 1685"
820 1635
870 1530"
860 1320
1120
935
740
605
495
435
345
290
240
190
160
110
90
---r. -\: .80:--.
63
21
12
HC03
'-89
94
68
91
58
68
49
40
43
38
33
34
39
29
40
30
33
.28.
28
25
26
co3
" 439 '
410
363
346
293
260
235
213
208
179
164
144
132
122
108
103
88
V_-:92"
99
80
79
so4
30800
31200
30000
27300
25400
22700
19800
17400
15000
13200
11900
10300
9100
7420
6500
4810
4160
3910:.- '
3990
2335 .
2075 =•
PH
ii.be
11.01
11.10
10. bs
11.07
10.95
11-05
11.09
11.05
11.04
11.06
10.99
10.90
11.00
10.80
10.90
10.80
10,88
1
10.91
10.87
10.35
                       56

-------
TfiBLE 5.10.
SELECTED MAJOR ION CONCENTRATIONS IN
LDBGI RB-I - HJN NO. 5 (ISM)
vt
I
0.005 •
0.016
0.032
0.048
0.060
0.075
0.090
0.102
0.116
0.130
0.144
0.158
0.168
0.183
0.197
0.209
0.220
0.234
0.245
0.258
0.272
0.284
0.291
0.329
0.384 ,
0.436
0.621
Ca
535
510
525
520
510
495
495
490
510
490
485
475
465
490
485
485
495
495
510
515
505
525
530
545
545
560
575
Na
18770
17890
16400
14000
11750
10040
8270
7370
6220
5475
4480
3835
3145
2720
2380
2060
1875
1605
1410
1255
1110
1050
920
750
540
; ,450
325
C1
2250
2010
1690
1260
1080
960
750
580
480
390
. 310
270
210
180
150
130
. 110
90
72
57
49
48
41
36
26
23
15
co3
775
733
717
613
567
517
473
427
388
375
336
317
298
291
276
255
251
242
237
233
227
221
223
214
212
207
203
»,
34000
32400
30500
25800
24600
18100
16100
14300
13200
11300
10100
9310
7530
6980
6200
5400
4960
4610
4220
3900
3790
3440
2090
2750
2440
2320
2070
PH
12.24
12.17
12.20
12.17
12.12
12.18
12.07
12.05
12.04
12.01
11.99
11.96
11.94
11.92
11.92
11.87
11.90
11.83
11.84
11.83
11.83
11.81
11.32
11.78
11.79
11.77
11.83
                       57

-------
        OS
      O OGr
      LU
      o
      UJ
        0-4
        0-2J-
                                     Run no. 2
          Oi
              It   I   I
           0    0-2   0-4
0-6   0-8
Vt/L
1-2
         l-O
        0-3
      o 0-G

      CJ
      U)
        0-2
         1-0
         0-8-
      o
      UJ
         0-4
         0-2
                                    Run no. 3
           O    0-2   0-4    O-6    0-3    1-0     1-2
                             Vt/L
                                     Run no. 5
                 0-2    0-4   0-G    0-8
                              Vt/L
              1-0 -   1-2
Figure  5.10.   Normalized  EC for Lurgi ISM tests.

                            58

-------
I-W
0.8


0.6
JL
Ci
0.4

0.2


o,
_
• § .«'»•••
* • »
d 3 •
g »• " RUN No. 2 i
0 CI , c; = 1360 mg/l
• S04, c; =23900 mg/l
A No , Cj = 11970 rhg/l
• Co, cf = 606 m:g/l
° C03 , cj = 393 mg/l
9
A
a :
O D °
U ,
o
a o a n :
• Q a :
o •
0 AA *"*'"• •!
n ^ •
°' ° A , ^ , A , *
          0.6
     yf

      L
                                 0.8       1.0
Figure 5.11.
Major ion composition of etfluenfr

Run No. 2 (iSMXLurgi ULG).
                   59


-------
        TABLE 5.11.  PARAMETERS FOR LURGI RB-II CODISPOSAL TESTS
Run No.
Moisturizing
Fluid
Packed Length, L(mm)
Cross-sectional Area, A(mm2)
Bulk Eensity, p. (kg/m )
Porosity, p
Initial volumetric moisture
content, Q^ (% by weight)
Maximum volumetric
moisture content, e
m*
Flow Rate (ml/hr)
Inflow Darcy flux,
q^cm/hr)
Total time of test, hrs
Time after beginning of
outflow, hrs
1
Unstripped
Retort Water
578
20600
1410
.49
.198
(14.0%)
.424
447
21.7
41.7
27.3
2
Stripped
Retort Water
578
20600
1430
.48
.200
(14.0%)
.435
452
21.9
42.0
27.6
3
Distilled
Water
578
20600
1410
.49
.204
(14.5%)
.419
399
19.4
43.7
30!.2
the EC levels measured for run number 1 and the relationship  between  EC  and
TDS  shown  for the unstripped process water and leachates.  The retort waters
used iia the Lurgi tests have pH levels of 9.0 and 9.5 for the  unstripped  and
stripped  samples,  respectively.   The leachates, however, all have pH values
over 11.  The high concentration of NH  found in the unstripped process  water
at  a pH of 9.0 will be in the form of4NH  if the pH is over 11.  Since NH  is
neutrally charged*- it does  not— "contribute - to  the  -electrical  ^conductivity
value.  This is shown by comparing the EC and TDS values for each run, keeping
in mind that most of the ammonia is removed in the stripping process.

     All the Lurgi  leachate  samples  had  significant  boron  arid  strontium
levels, even though concentrations in the process waters were low.  Levels for
strontium are similar in all three runs and seem to approach a constant  value
of  about  45 to 50 mg/1 in the final effluent, regardless of the moisturizing
fluid used.   Boron  follows  a  somewhat  similar  pattern  except  that  the
distilled  moisturizing  fluid appears to have caused more boron to solubilize
during the equilibration period, resulting  in  a  slightly  earlier  leaching
                                        60

-------
           01

           G
 EL






 g

 K
        0)
       JJ
        ra
u.
s

1
                    to
                         OVJOOtncnOOOCOrJ-Ot^rHrtO


                          •T-t-st-TC            iH   C»        •    •    •   o  O   80
                         CO
                                  «r>«O

                                   •    •»

                                  1-1  1-1
                                                     CSlrH
                                                                   O   O\   4
                                  o

                                  Wl
                                                               O  O   CO
                                                                 O   O  CO   00  ts   O



                                                                          ^^    •    •    «


                                                                               O  O   OO
                        •"D
                                  8
                                                    61

-------
curve.   In  both  cases,  however,  it  seems  clear that the source of these
constituents is the spent shale,  not the process water,  and concentrations are
governed by solid phase solubility constraints.                  :

     Elevated levels of total dissolved solids were found at the  end  of  all
three tests shown in Table (5.12).  Hie almost equal levels of about 4000 rag/1
suggest that a long term equilibrium state is occurring  between ^the  leaching
fluid  (i.e.  the  distilled  water) and the solid material.  For example, the
similar,  high concentrations of sulfate and calcium found at the;  end  of  all
the  tests  suggest  that  solubility constraints are occurring with the solid
phase calcium sulfate.  Most of the  other  parameters  measured;  also  showed
elevated  levels  in  the  last  effluents, suggesting solubility constraints.
Even -the chloride and sodium ions that were readily leached  in : previous  ESM
tests showed these-effects.                                     :

     A feature  of  the  ESM  test  that  is  particularly  important  to  the
codisposal  tests  is  that  the  initial  effluent  from  the  column  is the
equilibrated, undiluted antecedent moisture.  That is, the first;erfluents are
not  -the  invading  leachate  but are moisturizing fluid that has equilibrated
with the solid material.  A cursory glance at the concentrations: for  seme  of
the   major   ions   lends   support  to  this  theory.    Table '(5.13)  shews
concentrations for some of the major constituents and the  average  cumulative
effluent  volume when the sample was taken.  As  an example, consider run no. 1
that used unstripped retort water as the  moisturizing  fluid.   Table  (5.13)
shows  concentrations  for  sane  of the major constituents and the cumulative
effluent volume when the sample was taken.  The total volume  of;  moisturizing
fluid,  0.AL,  calculated  from  Table  (5.11)  for  this  case :is  2358  ml.
Therefore, the first three samples were  taken  before  all  the,  moisturizing
fluid  exited  the  column and the last three values shown are from samples of
the invading distilled leaching  water.   The differences  in  concentrations
before  and after the moisturizing water is replaced in  the column are clearly
evident.   These same trends are also evident in the leaching patterns of other
species given in Table (5.13).                                  ',

          5.1.4.2  Organic Analyses

          The average total organic carbon (TOC) content in ppm  was  measured
for each process water and each first and last effluent  sample f ran the column
tests.  These results are given in Table (5.14).

     First leachate effluents, last effluents and process water ;samples  were
also  subjected to analysis for Volatile Organic Priority Pollutants using EPA
Method 624.  Table (5.15) shows the compounds detected in the Volatile Organic
Analyses  of  samples  from  Runs  1,  2  and  3; the Lurgi column tests using
unstripped, stripped and distilled water for the moisturizing fluid.  In  seme
cases,  a compound found in the analysis of the sample was found! in the blank.
In the tables, this is shown by a B following  the  uncorrected  concentration
value   in  parentheses.   The  calculated   concentration  is  shewn  without
parentheses and is the difference between the measured  sample  concentration
and  the  concentration  in  the blank, adjusted by the dilution factor of the
sample.
                                      62

-------
TSBLE 5.13.  MAJOR ION COMPOSITION OF LDEGI RB-II EFFLUENT

Run.
No.

1
(e,v =
2358 ml)



2
(e.v =
2381 ml)



3
(e.v =
2430 ml)


cumul
volume
(ml)
60
1192
2292
4872
7655
11611
60
1199
2309
4910
7682
11866
615
2290
4410
7720
11200
zt
L

.01
.24
.45
.97
1.52
2.30
.01
.23
.45
.95
1.48
2.29
.12
.46
.88
1.55
2.25
CL

266
259
209
99
89
74
305
294
181
82
67
'74
145
110
64
53
53
so4
mg/L
4,180
4,460
3,740
1,870
1,870
1,580
8,060
7,490
5,180
1,870
1,440
1,580
6,480
4,320
1,730
1,440
1,440
NH4

8,320
7,270
3,690
41
22
19
251
186
73
16
16
17
92
34
19
21
23
Ca

655
713
819
1,280
1,210
1,200
643
735
832
1,210
1,240
1,200
. 683
861
1,160
1,150
1,120
Na

2,320
2,350
1,730
240
160
172
5,170
4,410
2,500
311
181
166
3,190
1,920
332
217
228
K

327
303
303
68
41
37
534
470
298
62
40
42
629
456
146
57
58
Si:

26.30
27.30
31.10
45.80
48.40
44.60
32.70
33.30
36.00
50.00
51.20
49.60
31.90
37.70
50.60
52.10
49.00
                            63

-------
          TABLE 5.14.   AVERAGE TOTAL ORGANIC CARBON FOR LORGI RB~II
                       CODISPOSAL TESTS



Run No.
1

2

3

Moisturizing
Fluid
Unstripped
Retort Water
Stripped
Retort Water
Distilled
Water
Total Organic Carbon
Moisturizing
Fluid
5,470

3,700

— —

First
Effluent
4,380

2,660

<5

in PPM
Last
•Effluent
36
;
54
l
<5


Some concentrations given are also followed by the letter J.  This designation
means  that  the compound was found but accurate quantification was difficult.
In Table (5.15), the J designation means that the compound was found but,   (a)
it  was near detection limits, or (b) the compound was also found in the blank
and the nutiber is approximate because of the large dilution factors  required.
For  example, the first effluent sample for run no. 2 was diluted' 25 times and
2-hexanone was found in this diluted sample at a concentration 3.5 jig/1.   The
detection  limit  for  2-hexanone  is  listed  as  10  jig/1  (see1  Table 4.4).
Therefore, the concentration calculated for an undiluted sample (;88 ng/1)  only
indicates  that  this compound was found in the effluent but the concentration
given is approximate.                                            ;

     In the case of methylene chloride in the unstripped retort water  sample,
for  example,  the  J  designation is because of the large dilution factor and
because this compound was also found in the blank.  At a  dilution  of  1:100,
the  concentration of methylene chloride in the diluted sample was found to be
1050 ng/1 but a concentration  of  12  ng/1  was  found  in  the ' blank.   The
difference  of  1038  jig/1  multiplied by 100 is the value given in the table.
Therefore, methylene chloride is present in this sample at a concentration  of
 "about"   103,800 jig/1.  The detection limit for methylene chloride is 5  ng/l
so the concentrations are not near detection limits.
                                                                 !:
     Note that the concentration of methylene chloride in the stripped  retort
water  is  >l,000,000  ng/1 or >1000 ppm and appears to leach readily.  In the
first effluent of run 2, the concentration of methylene  chloride  is  >25,ooo
jig/1.    Concentrations  of  acetone,  2-butanone  and  2-hexanone  were  also
significant in this sample and the corresponding first and last effluents  but
the t concentrations  of  these  compounds  were  even  higher  in  run  no. 1.
Concentrations of the volatile organics in run no. 3 were found to be small as
would be expected.                                               '

     The Lurgi samples were analyzed  for  semi-volatile  organics  using  EPA
Method 625, a gas chromatographic/mass spectrometer (GS/MS) method.  In Method


            1   .             ".         64                         '

-------
     TABLE 5.15.
RESULTS OF VOLATILE ORGANIC ANALYSIS FOR LDRGJ TESTS
            (EPA Method 624)                 ;
Run No. 1 (Lurai-Unstri
Compound
methylene chloride
acetone
2-butanone
1,1 ,.l-trichloroethane
2-hexanone
4-methyl-2-pentanone
Dilution
Concentrations (ng/L)
pped Retort Moisturizing
Unstripped
Retort Water
los^oouos.oooj.B)1'2
88, 800 (90, 000 J,B)
132,800(134,0006)
20(130J,B)
10,500
780
1:100
.
tfater) 1
First i
Effluent
72,OOOJ
322,000
37,100(39,4006)
2,000 •
1:100
Last:
Effluent
7
1,270
357(380B)
100
5
MA
Run No. 2 (Lurgi-Stripp
Compound
methylene chloride
acetone
2-butanone
2-hexanone
Dilution
ed Retort Moisturizing Ws
Stripped Retort
Water
>1, 000, 000
11,200(15,6006)
3,700(6,400B)
580
1:100
ter) :
First :
Effluent !
>25,000 I
9, 550(10, 650B)
1,185(1, 86 OB)!
88J
1:25
Last
Effluent
7.5
146U90B)
73UOOB)
8.7
NA
Run No. 3 (Lurgi-Distil
Compound
methylene chloride
acetone
2-butanone
Dilution
led Water)
Distilled
Water
	
NA
First
Effluent
5 ;
22
0(20B) ;
NA
Last
Effluent
14
2 (256)
NA
B  indicates compound was detected in the blank.  Numbers in parentheses are
uncorrected.  Numbers outside parentheses have been adjusted.

J  indicates concentrations near detection limits.
                                     65

-------
 625,  the methylene chloride extract is dried and concentrated to; a volume of l'
 milliliter.    However,  because of  high concentrations,  undiluted samples  could
 not be concentrated to  the one milliliter  in the final  extract as specified by
 EPA  625.   Samples were initially concentrated to a factor  based on original
 sample volume.   All sample extracts (base/neutral and acid) were then screened
 by GC/PID  (Flame  lonization Detector).    Based  on  this  'screening,  final
 dilutions were calculated.   The acid fraction was analyzed separately from the
 base   neutral  fraction  to reduce the complexity  of the  chromatograms.  Results
 are shown in Table (5.16).

      Computerized library searches using a  combined  wiley-KBS  Library  were
 also   performed  on all   Lurgi RB-II samples to identify major •non-Hazardous
 Substance List compounds  present in each sample,  The results of! the  library
 search  are  shewn  in  Table   (5.17),  but  these values should  be regarded as
 tentative since they are  based solely on  library  matches.    Quantification
 reported  for   the tentatively identified  compounds are based on:relative peak
 areas of the nearest internal  standard and assume a  response  factor  of  1.
 Absolute  identification  and   quantification of  these  compounds would require
 analysis of  the appropriate standards.  In  some  cases,  the library  search
 showed  significant concentrations of  unidentified compounds.  These are given
 in Appendix  A.                                                   ;     '

      5.1.5  ASTM and RCRA Test Results                         -•

      Three of  the Lurgi retorted shale samples  were  subjected  'to  the  ASTM
 water  shake and RCRA extraction  tests.  The results of the  chemical analyses
 of the filtrates for each test are given in Appendix B.  This  appendix  lists
 the   ion  concentrations  determined by the laboratory analyses.  'Tables (5.18)
 and (5.19) summarize these   same   results  in terms  of  soluble  mass,  i.e.
milligrams  of   the ion per  gram of material.  In this form,  it is possible to
 compare the  two batch tests  used.   From the  results,  it can be seen  that  the
 RCRA   test is a much more severe extraction  test.  Addition of the acid in the
 RCRA  test causes  dissolution of more of the carbonates.          !
                                                                 i
      A modified ASTM batch leaching test was also  performed  with  the  Lurgi
RB--II  sample.  A 150 gm  sample of Lurgi spent shale was added to three liters
of distilled water  (20:1 water to shale ratio) in a stainless steel container.
The  mixture was  gently stirred by a mechanical mixer to prevent:any cementing
of the particles.  After 24 hours,  a  one  liter  water  sample  was  filtered
through   a 0.45  micron filter.  The results of the chemical analyses of this
filtered  sample are shown in Table  (5.18).   The total soluble mass was 2.1% of
the   retorted  shale.   The  ions shown account for 79% of the total dissolved
solids.  Most of  the dissolved material is calcium and sulfate.  :
                                                                , !
     The 20:1 liquid-to-solids ratio used for  the Lurgi  RB-II. material  is
larger  than the 4:1 ratio recommended in the ASTM procedure.   It appears that
the higher liquid-to-solid ratio results in  greater  calcium  concentrations.
This  long  term  solubility  of  calcium  was also seen in the results of the
leachjJig tests and it is unlikely that even the 20:1  ratio used in  this  last
batch test is sufficient to relax all solubility constraints.
                                      66

-------







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-------
    TABLE 5.17.  ESTIMATED CONCENTRATIONS FROM LIBRARY SEARCH*
                            (Base Neutral Compounds)
 Run No. l
          Compound
 Dnstripped
Retort Water
   (ng/L)
 First  :
Effluent
 (tig/L)
  Last
Effluent
 ng/L)
methyl pyridine
methyl-2-cyclopenten-l -one
dimethyl pyridine
methyl-2-cyclysenten-l-one
trimethyl pyridine
dimethyl-2-cyclopenten-l-one
dimethyl piperidine
55
74
61
128
126
37

27-28
26 i
25 !
28
35 :

41
28
45
n
Run No. 2

3 -methy 1-2-cyclopenten-i-one
d:unethyl-cyclopenten-l~one
dimethyl piperidine
2-pentenone
methyl-2-cyclopenten-l -one
Stripped First , Last
Retort Water Effluent: Effluent
((ig/L) (|ig/L) (ng/L)
125
58
36
102 |
74
18
 *  These are estimates only.  In some cases,  unknown  ;
compounds were found at significant concentrations.   Apr
pendix A contains more complete results.
                             68

-------
                TABLE 5.18.  ASTM BATCH LEACHING TESTS - LUBGI
        Parameter
KG-I*
DLG*
RB-I*
RB-II**
F
ca
N03
so4
NH4
Si
Na
Ca
K
Sr
TDS
.008
.095
.035
10.18
.034
.022
1.296
3.00
.172
.056
14.80
.015
.038
.007
5.204
.025
.014
.720
1.608
.136
.052
8.560
.025
.444
.010
9.164
	
.022
1.100
2.856
.256
.080
13.40
__«_
: .is
.02
10.84
	
. 	
.44
5.62
; .04
: 	
21.8

        •Values are mg of solubilized species per gram of solid.
        **20:l  liquid to solids ratio for RB-II, 24 hr leach.

                     TABLE 5.19.  LDEGI RCRA TEST RESULTS
• • • • • 1
Parameter
a
NO-

NE*
B 4
Mg
P
Si
Na
Ca
Ba
K
Sr
TDS
RG-I*
.142
.031
13.80
.066
.010
5.80
.008
.012
.860
19.28
	
.064
.178
113.8
ULG*
.128
.010
8.400
.022
	
5.38
.014
.140
.560
25.60
.007
.100
.260
130.4
RB-I*
.378
.011
17.6 j
	
.029
8.60
.014
.158 !
1.10
29.58
	 :
.220
.260
170.4 !

           *Values are mg of solubilized species per gram of solid.

5.2  TOSCO II                   '                            '     I

     5.2.1  Physical and Hydraulic
     The TOSCO II spent shale was found to have an apparent  particle  density
of  2600  kg/m   using  the  pycnometer  method.   The test was repeated until
cal.cul.ated values agreed to three significant figures.    Figure  .(5.12)   shows
the  particle  size  gradation  curve  for this sample.  Particles larger than
0.061 mm (no. 250 sieve) were  separated  by  dry  sieving  and  a  hydrometer
analysis was performed on the smaller fraction.                  '
                                      69

-------
 100
  60

-------
     The water retention characteristics for the TOSCO II sample are shown  in
Table  (5.20)  for  various capillary tension heads and bulk densities.  These
values are equilibrium moisture  contents  for  the  main  drying  curve -from
natural  saturation and were obtained by the standard pressure plate proce3ure
described in Chapter 4 and ASTM D23 25.                          \

     TABLE 5.20.  WATER RETENTION  CHARACTERISTICS OF TOSCO  II SPENT SHALES
                  DURING DESATORATION                           :
....
Compaction
None
pb -
j>-
pb =

1300
1450
1600

kg/m!
kg/m?
kg/in
l
48
42
36
34
.0
.2
.0
.6
Pressure (bars)
3 5.1 10
45
42
	 33
33
.8
.0
.8 -
.5
45
41
32
32
.9
.9
.9 	
.1
43
41
32
30
.2
.8
.6
.1
.8
14.2
: 44.7
: 41.4
30.5
30.5
r
     * Table entries are moisture contents expressed oh a % weight basis
       (weight of water  per weight of dry solids times 100).     j
     The relationship between capillary tension head and moisture  content  on
the  wetting  curve was also investigated for the TOSCO II spent i shale sample.
This relationship-is particularly relevant to-interpretation-of the ESM column
tests  because  the  leaching test is conducted by injecting into an initially
moist  but  unsaturated  sample.   Therefore,  if   hysteretic  ;effects   are
significant,  the , .column.. tests__will.._ not  be ..interpreted ..correctly  using
desaturation data.  In the field, a corresponding situation will  occur  (i.e.
infiltration  of  irrigation  or  rain  water  into  an  initially  moist  but
unsaturated disposal pile).  Ideally, the pressure-saturation experiment would
be  conducted on a sample initially packed to the same bulk density and at the
same initial moisture content as that used in the column  leaching  tests  and
expected  in the field.  This, however, proved to be a major difficulty in the
procedure because the test cell for the saturation experiment is i  considerably
smaller  than  the  columns  used  for  the leaching test.  For this reason, a
sample of the material was wetted to a moisture content less than that used as
an  initial  moisture content in the ESM tests but packed to the '• same dry bulk
density.  Moisture was added using a  syringe  via  holes  provided  for  that
purpose  in  the  test  cells.   The  procedure is described in more detail in
Chapter 4.

     Results of the pressure saturation experiment are shown on a semilog plot
in Figure (5.13).  The visual best fit lines are also shown and are given by

       h = 1403.5 exp (-7.91 6)                61 0.497
                                                                j
       h = 4.09 x 10~19 exp (-85.3 0)          0 > 0.497        ;

where  h = capillary tension head in cm                         ;

       6 = volumetric moisture content.                         i


                              '       71    '                    '

-------
       .an average value  for  the saturated hydraulic  conductivity  ;of  TOSCO  II
  spsnt  shale  is   6.5  x   10    m/sec.  This value was determined from several
  standard falling  head  permeameter   tests  without  overburden  loads.   Table
  (5.21)   summarizes  the  results for falling head and constant head tests with
  various overburden loads and  moisture contents.  Results of• standard  Proctor
  tests are also shown.                                            !
        TSBLE 5.21.
                SUMMARY OF HYDRAULIC COMXJCTIVITY MEASUREMENTS 
-------
a.o • «•>
TT
°° , I?
00 ^Tc
—
0 , 2 "3
•o "S
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U '•=
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a o a

en
03

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O

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0
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                                                8
                                                 U-l

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                                                 W
                                                 CQ
                                                 (U
                                 00
(U

3
   73

-------
0.15     0.20    0.25    0.30    0.35    0.4O    0.45:    0.50
   Figure 5.15.   Hydraulic conductivity  for TOSCO II.
                         74

-------
 is  used  as  an  upper limit to the curve.  Calculated K(6) values are larger
 than the saturated hydraulic conductivity when 6 is near the maximum  moisture
 content because of uncertainty in the diffusivity and pressure-saturation-data
 is  this region.                                                  ;

     5.2.2  ESM Test Results                                   .

     Table  (5.22) summarizes the relevant parameters for the 'two TOSCO II  ESM
 tests  conducted  during  this  study.   The  same  column  was  used for both
 experiments.  The change in packed length shown in  the  table  is  due  to  a
 slight; change in the perforated end plate.  The primary difference between.the
 two runs is that the column was packed less densely in run 29.   This  results
 in  the larger porosity and smaller initial volumetric moisture content shown.

                 TABLE 5.22.  ESM TEST PARAMETERS FOR TOSCO II   ••
                            Run NO.                29      35
Packed length, L(ran)
Cross-sectional area, Adran2)
Bulk density, pfa (kg/m3)
Porosity, p.
Initial volumetric
moisture content. ei
Max. moisture content, 6
Inflow Darcy flux, q^ran/h)
300
SOI 2
1187
0.554

0.142
0.470
9.46
298
8012
1269
0.512

0.188
0.450
9.99

     The results of the inorganic analyses of the effluents for the  TOSCO  II
experiments  are shown in Tables (5.23) and (5.24).  The EC concentrations are
fairly consistent in the first effluents in each  run.   This  would  indicate
that  the  initial  effluent  is  the  undiluted  equilibrated liquid content.
Subsequently, concentrations in the  effluents  indicate  that  all  the  ions
measured  leached readily except fluoride.  There appears to be seme continued
dissolution of this ion into the leaching fluid but the  very  prevalent  long
term  solubility  constraints  seen  in  the Lurgi data for Ca and SO. are not
evident in the TOSCO II results.                                 :

     5.2.3  ISM Test Results                                     '

     TWo ISM tests were run with identical TOSCO II material (see Table 5.25).
The  column  in run no. 4 was packed less densely than the column in run no. 7
with a 80% higher seepage velocity and a, longer column.

     Table (5.26) gives the results of the inorganic analyses of the  leachate
in  run  no.  7.   However, in both runs 4 and 7, atypical breakthrough curves
were observed.  The TOSCO II material is hydrophobic until it  is I  in  contact
with water for a considerable length of time.  All other materials tested were
hydrophylic.  The hydrophobic property of the  TOSCO  sample  resulted  in  an

                   .                   75

-------
   TABLE  5.23.   EFFLUENT ODNCE23TRATIONS FOR RUN NO.  29
                   (TOSCO II)
Cum V
mL
49.1
85.1
133.1
198.9
259.4
348.9
449.5
587.8
781.2
980.1
1106.0
Lab. EC
dS/m
38.
38.
38.
36.
31.
23.
14.
8.
4.
2.
2.
90
90
80
00
60
60
50
58
28
70
30
F
29.
—
27.
27.
26.
22.
22.
20,
22.
26.
28.

2
-
6
9
0
8
1
3
2
3
9
Cl
—
217
270
251
193
115
48.2
24.2
9.88
9.02
8.21
so4
23,300
—
10,830
30,180
27,070
6,840
11., 580
5,710
2,370
1,420
1,050
Na
mg/L
—
12,700
12,200
11,400
9,620
7,000
6,660
896
664
448
___
Ca
397
368
328
373
332
371
354
285
154
59.8
44.5
Mg
483
536
—
498
457 .
329
233
151 .
76.8
40.8
32.0
Mo
56.4
59.1 .
57.6
49.3
15.3
10.4
6.56
3.71
2.28
1.62
1.45
vt/L
0.'043
0.075
o. lis
0.176
0.230
0.309
0.398
0.520,
0.692
' 0.868
0.9/9
Cum V = cumulative volume  of leachate

Lab.EC = electrical conductivity measured directly from test effluent
        1 decisiemens/meter (dS/m) = 1 mmho/cm
    TABLE 5.24.
EFFLUENT CONCENTRATIONS  FOR RUN NO.  35 j
(TOSCO II)                                   ;
Cum V
mL
12.4
76.5
141.4
205.9
273.0
337.9
413.0
489.7
565.2
640.7
716.0
791.6
865.9
938.5
1113.7
1233.6
Lab EC
dS/m
36.50
36.50
36.50
36.40
36.20
32.90
24.70
17.80
12.20
8.77
6.62
5.29
4.26
3.68
2.60
2.23
F
24.9
23.6
20.1
31.7
23.3
20.3
20.6
20.9
22.0
20.1
22.0
23.7
25.1
26.0
28.3
29.2
Cl
218
211
212
204
208
191
105
52.
24.
12.
8.
6.
5.
4.
4.
3.








8
1
l'
93
32
49
69
52
89
S04
28510
28380
30530
29670
27410
20380
16450
9761
7141
5120
3132
2513
2046
1685
1097
965
Na
mg/L
9910
10430
10300
10160
10100
8850
6380
3670
2470
1750
1160
968
772
678
436
371
Ca
368
342
322
348
354
318
274
169
112
79.5
61.7
49.7
40.6
34.9
22.3
15.7
Mg
695
687
680
696
687
599
416
260
164
116
83.3
73.6
56.0
47.2
35.5
33.2
K
109
108
125
162
136
91.5
86.6
43.8
30.6
23.5
15.4
14.8
11.7
11.9
7.66
5.84
Mo
26.3
26.0
25.0
26.0
25.8
24.2
19.2
13.2
9.44
6.97
5.36
4.20
3.29
2.99
2.29
1.73
vt/L
1
0.012
0 . 071
0. 132
0. 192
0. 254
d.314
0.384
0.456
0.526
0.596
0.666
0.737
0.806
0.874
1.037
1.148
Cum V = cumulative volume of leachate

Lab EC = electrical conductivity measured directly  from test effluent
        1 decisiemens/meter (dS/m) = 1 mmho/cm
                                  76

-------
 unstable wetting front during the wetting phase with the consequent nonuniform
 arrival  of  the liquid at the top of the column.  This caused an unusual' shape
 or   the  breakthrough curve.   Higher  injection  pressures  are also needed,
 compared to hydrophylic materials, to  overcome  capillary  effects  that  axe
 retarding rather than promoting upward flow.                      :
                   TABLE 5.25.  TOSCO II ISM TEST PARAMETERS
.


Run No.
4
7

L
(mm)
625
278

Pb
(kg/m
1280
1460

0

.506
.438

V
(mm/hr)
21.0
11.8
Initial
EC^
(ds/m)
37.2
33.4

     The differences in the breakthrough curves for the hydrophobic  TOSCO  II
material  when  compared to curves for hydrophyllic materials are discussed in
Chapter 6.  However, the effects of this  hydrophooic  characteristic  on  tne
breakthrough curve is a major reason why the ESM test is preferable to the ISM
test, in predicting leachate quality from a field disposal pile.   It  is  also
unlikely that the dry initial condition would occur at a field site.

     5.2.4  ASTM and RCRA Test Results                            j

     Table (5.27) gives the results of the analysis of filtrates from the ASTM
and RCRA tests for the TOSCO II material,  uhese values have been converted to
units ot soluble mass or mg of the ion per gram of sample.  The concentrations
in the samples are given in Appendix B.

     Two ASTM tests were conducted with two different liquid-to-solid  ratios.
The  results  with  the  recommended  ASTM ratio of 4:1 are given in the first
column.  In the second column, the ASTM procedure was  repeated  on  a  second
sample  with a 20:1 liquid-to-solid ratio.  As Table (5.27) shows,'more of the
ions dissolved with the larger liguid-to-solid ratio.    It  is  prooable  tnat
even  the  20:1  ratio  is not large enough to completely relax all solubility
constraints.   However, the differences between the 20:1  and  4:1  ratios  are
small except for NO3, Mg,  p and Al.                         •      !

     The results rrom the RCRA extraction test are also given in Table (5.27).
As  found  in  other  cases,  the  addition  of  the  acid  causes more of the
carbonates to dissolve during the test.  Here the soluble mass of |caj.cium  is
two orders of magnitude higher than in either ASTM test.           ;
                                       77

-------
TSBLE 5.26.  EFFLUENT ODNCENTRATIONS FOR (TOSCO II)
             HJN NO. 7
vt
T
0.020
0.050
0.100
0.121
0.264
0.287
0.308
0.333
0.355
0.375
0.397
0.418
0.440
0.464
0.488
0.511
0.534
0.556
0.579
0.629
0.965
1.030
1.120
1.191
1.886
2.013
2.25
Ca
545
540
520
505
495
425
410
455
435
395
415
380
345
352
320
330
300
275
265
252
120
83
90
72
26
14
.13
Na
10095
10060
10540
10570
10520
9815
9355
9440
8590
7965
7420
6705
5770
5490
4885
4185
3744
3425
3075
2605
1280
945
1060
715
485
375
420
Cl
178
172
175
167
154
163
152
139
133
114
100
92
84
74
61
54
49
45
32
•29
19
13
16
12
7
6
7
S04
25000
25200
27400
26700
26800
26800
25500
24100
23400
21500
20500
17000
15900
14400
13500
12100
11200
10300
9400
7920
3210
2470
2820
1820
1010
660
840
F
27.0
29.0
30.0
30.2
39.2
36.3
34.0
23.2
28.4
15.9
17.2
37.3
32.6
33.3
17.7
17.7
18.2
19.7
18.3
19.1
29.2
29.5
29.1
30.5
33.5
38.5
31.1
pH
9.24
9.28
9.29
9.39
9.37
9.31
9.34
9.28
9.30
9.27
9.29
9.26
9.21
9.17
9.25
9.21
9.20
9.13
9.20
9.20
9.10
9.21
9". 24
9.27
9.35
9.38
9.25
                         78

-------
TABLE 5.27.
TOSCO II
ASTM AND RCRA TEST
RESULTS
, • • ' ,
Parameter
F
Cl
NCu
set
B
Mg
Si
MO
Ha
EL
ca
K
IDS
4:1
.081
.039
.064
4.52
.010
.140
.006
2.18
.009
.124
.032
7.88
ASTM*
20:1
.150
.038
.390
4.76
.010
.280
.006
.007
2.32
.075
.34
.034
10.2
RCRA*

.444
4.58
.013
1.62
1
.010 '
2.62 :
.054
37.44
	 ! 	
163.6
.... . - • • •-..-. • •- • •.
            "Values are rag of solubilized species per gram of  solid.
5.3  Paraho                                                       :

     Various size  tractions  of  a  Earaho  spent  shale  were  used  in  the
development  stage of this project.  This sample, designated by Paraho-I,  is a
combusted shale from a pilot plant operated by Development  Engineering,   Inc.
at  Anvil .foints, Colorado.  A second sample, Paraho-II, obtained later in the
project rrom Battelle Pacific Northwest Labs, Richland,  Wasnington; was used in
the codisposal tests.                                             !

     5.3.1  Physical and Hydraulic

     The Paraho-I material was separated into  three  size  fractions  by  dry
sieving.   The  size  fractions  are 0.420-1.190 mm, 1.190-2.00 mm;  and 2.362-
3.327 mm.  Three tests gave values of 2602 kg/m , 2589 kg/m   and  2633  kg/m3
for  particle  density.   Particle  size is not expected to have any erfecu on
this value.  Two exceptions  to  this  might  be  if  there  are  considerable
micropores  in this material or if the different size fractions nave different
mineral  or  chenical  compositions.   The  presence   of   non-interconnected
micropore  space  decreases  the  apparent  specific yield determined.   If the
non-interconnected pore space is decreasing the values  obtained,  'the  effect
would ce most pronounced tor the largest particle size.   This relationship was
not observed for the Paraho-I material and, in fact,  the  largest;  value  was
obtained for the largest particle size range.

     The apparent particle density of the Paraho-II material was found  to  be
2650  kg/m3.   Tnis is the average of four tests witn results that; ranged f ran
2618 to 2679.  The particle size distribution trom dry  sieving  is  shown  in
Figure  (5.16).   Holtz (1976) reported a value or 2600 kg/m3 for Paraho spent
snaie.
                                       79

-------
  100
  80
 _

-------
     Table  (5.28) summarizes the results for Paraho-I for a series of  falling
head  and  constant  head  permeameter  tests that varied dry bulk density and
overburden load.  The sample material was  packed  in  the  permeameter  to  a
specified  dry  bulk  density in 5 mm lifts to form a 10 mm test ;section.~ One
difficulty found in the permeameter tests  for  the  coarse  grained  Paraho-I
material  was  the prevention of channeling adjacent to the permeameter walls.
To minimize this problem, the sample was packed into the permeameter inside an
inner  sleeve  that  was  raised  as the packing was done.  Between this inner
cylinder and the permeameter wall, minus 10 material was vigorously packed.
    TABLE 5.28.
SUMMARY OF HYDRAULIC CDMXJCTB7ITY MEASUREMENTS (m/sec)
FOR PARAHO-I                                    :
                                Proctor Results
                         Optimum Moisture Content: 20%
3
Proctor Density: 1700 kg/m \
Moisture


Content %






20.0
20.0
20.0
20.0
10.0
10.0
Dry Bulk
Density
(kq/m3)
1700
1700
1700
1700
1360
1360
Method

Load (kPa)




345
Constant Head
Falling Head
Constant Head
Falling Head -
Constant Head
Falling Head
4.7
5.0
1.9
8.1
9.8
9.8
X
X
X
X
X
X
10"9
10
10 J
10~9
10 °
10"6
4.2
4.6
1.3
8.1
7.0


690
X 10"
X 10
X .10 I
X-10~
X 10 6




1 1300
! 4.5
, 4.0
' 1.3
- 7.8
2.4
i
x
X
X
X
X

10~9
10
10 9
10'9
10 G


     5.3.2  ISM Test Results                                     \

     Different size fractions of the same Paraho I material were used  in  two
ISM tests.  A summary of test parameters is given in Table (5.29);.  Run 6 used
material between 0.4" and 1.2 mm in size-and Run 8 used all  particles  smaller
than  3.96  mm.  The results can be summarized  by the effluent concentrations
given in Table (5.3.0)  for run no..JL.'....It was observed that the Paraho material
leached  at a slower rate than other materials.  This is believed to be caused
by diffusion of dissolved species in the stagnant micropores into' the  flowing
fluid in the macrospace.  This is discussed further in Chapter 6.

                    TABLE 5.29.  PARAHO ISM TEST PARAMETERS      ;
             Run No.
       Particle
       Size  (inn)
 L

(mm)
(kg/m3)
          v
       (mm/hr)
               6
               8
       0.4-1.2
         <3.96
435.
278.
 1090.
 1203.
.569
.523
17.6
12.0
                                      81

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TABLE 5.30.  EFFLUENT ODNCENTR5TIONS FOR PARAEO
             (0.4-1.2nm) - RUN NO. 6
vt
0.022
0.032
0.047
0.070
0.088
0.105
0.128
0.151
0.167
0.178
0.190
0.202
0.220
0.244
0.263
0.275
0.294
0.312
0.353
0.367
0.412
0.423
0.473
0.483
0.606
0.644
0.726
0.836
0.918
1.642
1.978
2.177
Ca
610
605
610
625
625
640
660
635
635
610
650
605
635
670
660
670
680
620
• 685
665
700
655
715
710
700
730
660
680
670
560
380
390
Ha
1500
1445
1385
1305
1280
1165
1095
1005
955
965
935
895
875
830
785
780
760
705
640
595
5.65
525
490
460
'430
370
340
305
285
140
100
105
Cl
mg/l
49
. 47
47
42
39
35
33
31
30
27
26
26
23
24
27
32
30
23
25
24
26
21
17
19
18
14'
16
13
14
9
6
6
so4
3840
3305
3735
369.5
3525
3485
3320
3270
3180
3185
3175
3085
3060
3065
2975
2930
2890
2890
2815
2605
2615
2530
2500
2395
2390
2290
2205
2105
2045
1500
1000
860
F
21.0
22.2
21.9
22.0
22.6
21.0
21.0
21.5
22.0
20.4
20.9
21.4
21.1
21.8
21.8
22.5
21.9
21.6
14.2
12.4
14.4
14.5
12.7
12.8
12.5
11.5
12.4
11.4
11.4
10.2
8.1
8.3
PH
. 11.55"
ir.eo
11.66
11.73
11.78
11.81
11.86
11.89
11.91
11.83
11.94 :
11.95
11.99
..12.02
12.01
12.03
12.06
11.96
12.06
12.10
12.13
12.07
. 12.14
12.17
12.21
12.24
12.27
12.31
12.35
12.46
12.57
12.60
                     82

-------
r
              Table (5.31) lists relevant parameters for a series of  three  ESM  tests
         with  the  Paraho-Il  spent  shale  material.   Moisturizing waters used-were
         distilled water, a process water and a gas condensate water.  Thei spent  shale
         was  equilibrated  with  these  moisturizing  fluids for 72 hours before  being
         packed into the leaching columns.  Distilled water was used as  the  subsequent
         leachant.                                                        ;

              During the test, a record of pH, EC,   cumulative  volume  out,   time  and
         temperature  was  kept  and  the  effluent at 5 intervals from  .05 to 2.5 pore
         volumes was analyzed for  inorganic  constituents.   Ihe  process waters  and
         distilled  water  were also analyzed.  Samples of first and last effluents,  in
         addition to samples of the moisturizing fluids were  taken  and  analyzed  for
         organic constituents.                                            j
                                                                          i
                   5.3.3.1  inorganic Analysis Results                    i

                   Tables (5.32) and (5.33) summarize the results for the Paraho tests.
         The  first table shows concentrations of some of the major constituents in  the
         process waters and the first and last effluents.   In  these tests,   the  gas
         condensate  had  high  ammonia  and alkalinity levels and the retort water  had
         lower ammonia but higher sodium concentrations.  PH levels  were ! 8.7-8.8  for
         the process waters with the EC and TDS values in the gas condensate  as high as
         68.70 ds/m and 79,200 mg/1, respectively.                         :
                                                                          !
              Ihe trace metal arsenic is found in both process waters and the  majority
         of  Arsenate  is  retained  by  the  shale.  Other elements such as  strontium,
         calcium, molybdenum, selenium, potassium and  magnesium  only  appear  in  the
         process  waters  in very small quantities.  However,  higher concentrations  are
         found  in  the  leachate.   This  would  suggest  that  the  source   of  these
         constituents  is the spent shale, not the process water.  This  is also seen by
         comparing TDS values.  The value of the total dissolved solids  in the retort
         water  is  14,250  mg/L,  whereas  in the gas condensate,  the value  is 79,200.
         Howeveir in the first effluents, the corresponding  runs  have  TDS values   of
         59,700  and  65,900,  respectively.   The total dissolved solids for  the  first
         effluent in run no. 7, which used distilled water for moisturizing,  is almost
         as high at 52,900.  The major constituent is sulfate at levels  of 37400,  36000
         and 35300 mg/L, respectively.   Sodium  is  also  high  for  all , three  first
         effluesnts.   Boron  appears  in  the  retort water at a high concentration  but
         there is also apparently some solid phase boron.  The last effluents  for  all
         three  cases  suggest  that  boron will occur in the leachate at a significant
         level for at least 2.5 pore volumes.  Long  term  solubility constraints  are
         evident for many of the compounds in Table (5.33).



                   The average total organic carbon (TOG) content of each \ moisturizing
         water  and  each first and last effluent sample was measured for the Paraho-n
         codisposal tests.  These values are shown in Table (5.34)  and the; results   of
         the  VOA  analysis  performed  on  these  samples  are  shown in Table (5.35).
         Samples of the retort water and gas condensate were diluted by  a factor of  10.
                                               83

-------
TABLE 5.31.  PARAMETERS FOR PARAHO-II CODISPOSAL TESTS
Run No.
Moisturizing
. Fluid
Packed Length, L(mm)
Cross-sectional Area,
A(irm )
Bulk Density, PK
(kg/m3) D
Porosity, 9
Initial volumetric
moisture content, 6^
(% by weight)
Maximum volumetric
moisture content, em
Flow Rate (ml/hr)
Inflow Darcy flux,
g^dim/hr)
Total time of test,
hrs
Time after beginning
of outflow, hrs
5
Retort
Water
413
8030
1510
.431
.218
(14.5%)
.375
232
28.9
17.0
14.1
6
Gas
Condensate
413
8120
1400
.472
.243
(15.1%)
.420
224
27.5
19.3
15.7
7
Distilled
Water
413
7950
!
1420
.465
.193
(13.6%)
.396
221
27.9
19.2
15.9
                       84

-------
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-------
 The  values in parentheses followed by the letter B indicate that the compound
 was found in the blank.  Numbers in  parentheses  are  uncorrected  for  this.
 Numbers  not in parentheses have been adjusted.  For example, consider run no.
 6,  analysis of the gas condensate.  The process water was diluted by a  factor
 of   10.   Therefore,  the  concentration of, for example, acetone found in the
 sample analyzed was 3610 fig/L.  However, the blank on that day was found to be
 contaminated  with  acetone  at  a  concentration  of 25 ng/l.  -The difference
 multiplied by 10 (to account for the dilution) is reported as 35,850  |ig/l  in
 Table  (5.35).  A number followed by the designation J means that the compound
 was found in the sample, but the concentration was near the detection limit so
 quantification is approximate.

          TSBLE 5.34.  AVER2GE TOTAL OEGANIC CARBCN FOR PARMO-II ;
                      CDDISPOSAL TESTS

Run No.
5
6
1
Moisturizing
Fluid
Retort Water
Gas Condensate
Distilled
Water
Total Organic Carbon
Moisturizing
Fluid
2,960
4,140

First
Effluent
1,950
1,820
531
in PPM
Last
Effluent
;s6
118
12
- - - \
     Considerable differences in  leachate  composition  are  shown  in  Table
 (5.35).  The highest concentrations of volatile organics were found in the gas
 condensate moisturizing water.  Acetone, 2-butanone,  and 2-hexanone were found
 at  concentrations  of 35850, 5170 and 1200 ng/L,  respectively.   The first and
 last  effluents  also  had  significant  concentrations  of  these  compounds.
Benzene,  4-methyl-2-petanone,  thiophene  and  toluene  were  also  found  at
 significant levels in  this  moisturizing  water.    Tetrahydro  thiophene  and
 ethylbenzene,  although  found  in  the  sample,  are  in  concentrations near
 detection limits and were not found in the column effluent samples.

     In run no, 5, acetone was found in the effluent,  but not  in1  the  retort
water used for moisturizing.  This was also true for run no.  7 where distilled
water was used for moisturizing.  The source of  this  acetone  could  be  -the
 shale,  contamination  of  the  GC/MS  system or contamination of. the leaching
column.  Acetone was found in the blanks in each of these runs.   Also,  neither
sample  was  diluted  and  concentrations  are not near detection;limits so it
seems probable that acetone was, in fact, present  in the  samples  taken  from
the  columns.   The  leaching  columns could also  have been contaminated but a
sample of the distilled water was run through the  test piping system and saved
for  analysis.   If  the  source  of  the acetone  was a contaminated column or
contaminated distilled water, it should have been  detected in the'analysis  of
the  distilled  water.    Therefore,  it  appears  from the data that the shale
itself  is  the  source  of  the  acetone.    However,    the   possibility   of
contamination should be carefully examined again in further tests.
                                      87

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  TABLE 5.35.
RESULTS OF VOLATILE OKGANIC ANALYSIS FOR PARAHO-II TESTS
              (EPA Method 624)
                          Concentrations (ng/L)
Run Ho. 5 (paraho with Retort Water as Moisturizing Fluid)
Sample
methylene chloride
acetone
2-butanone
1,1 ,1-trichloroethane
benzene
2-hexanone
4-methyl-2-pentanone
toluene
Dilution
Retort
Water
1U2
O(SIB)1
0(133B)
140(150B)
180
230
220
250
1:10
First :
Effluent" !
1.0<2.2J,B)
768(780B) :
54( 66B)
0<1.0J,B)
5J
— • —
6.0
NA
Last
Effluent
2.0(3.0J,B)
108(120B)
25(37B)
0(1.1J,B)
6.5
1.6J
2.2J
NA
Run No. 6 (Paraho with Gas Co-ndensate as Moisturizing Fluid)
Sample

methylene chloride
acetone
2-butanone
1,1, 1-trichloroethane
benzene
2-hexanone
4-methyl-2-pentanone
toluene
thiophene
tetrahydro thiophene
ethylbenzene
Dilution
Gas
Condensate
	
35,850(36,100B)
5,170(5,500B)
3(13J,B)
425
1,200.
120
165
280
14J
20J
1:10
First i
Effluent
7. 0(8. IB)
5,488(5,500B)
658(670B)
o(i.oj,B) ;
14
34 ;
14
— — — ' ,
	
___ :
— • — . i
NA
Last
Effluent
1.0(2.0J,B)
488(500B)
136(148B)
0(1.1J,B)
14
19
4.0J
— —
1.4
___
— —
NA
Run No. 7 (Paraho with Distilled Water)
Sample
methylene chloride
acetone
2-butanone
1,1, l-trichloroethane
1,1,2, 2-tetrachloroethane
benzene
4-methyl-2-pentanone
Dilution
Distilled
Water
- —
	
NA
First ;
Effluent ;
30J
84U09B) :
0(33B)
0(1.0J,B) 1
<1.0J
2.0J
1.5J
NA
Last
Effluent
1.6(2.6J)
8(20B)
2(14B)
0(1.2J,B)
2.8J
NA
 B indicates compound was detected in ttie blank.  Numbers in parenthesis
  are uncorrected.  Numbers outside parenthesis have been adjusted.

 J indicates concentrations near detection limits.         '
                                88

-------
     5-3.4  ASTM and RCRA Test Results                           ;

     The results of the chemical analyses of the filtrates from the  ASTM.. and
 RCRA tests  for  the  Paraho-l spent shale sample are given in Appendix B and
 summarized in Table (5.36).  Values in this table  are  in  terms  of  soluble
 mass, that is, mg of the ion per original total weight in grams of the sample.
 Sulfate  levels are high in both test results.  However, results 'fran the  RCRA
 tests  included  much  higher  levels of calcium, chloride, and mkgnesium than
 determined in the ASTM test.


               TABLE 5 .36.  PARAHOI ASM AND RCRA TEST RESULTS ;

               Parameter          ASTM*                 RCRA*    :
F •
' Cl
NO,
sol
ml
B
Si
Mg
P
Na
Ca
K
Sr
IDS'
.054
.029
.014
2.144
.009
.002
.009
.002
	
.580
1.064
. .124
.020
5.700
' j
""
.576 :
.035
4.40
— — '.
.007 ,
.080
9.68 ;
.010
.740 ;
14.48 '
.130
.168 j
124.4 :

               *Values are mg of solubilized species per gram of solid.

5.4  Allis Chalmers                         •                     ;

     The Allis Chalmers spent shale was  obtained  from  Allis  Chalmers,   Oak
Creek,  Wisconsin  in  March,  1985.   The material is typical of;the material
produced in pilot plant tests and should be similar to spent  shales  expected
from  the Allis Chalmers Roller Grate process.  The only difference expected is
that the commercially processed spent shale will be more  fully  combusted  so
that  levels of contained carbon and sulfur will be lower than obtained in the
pilot plant samples.                                             ;

     5.4.1  Physical Properties

     The  size  distribution  for  the  Allis  Chalmers  retorted'  shale   was
determined  by  dry sieving.  This sample was the coarsest sample1used in  this
project and consisted primarily of large  material  with  only  a  few  fines.
Figure  (5.17)  shows  the  particle size gradation curve for  the'. sample.   The
sample was crushed and the pycnometer method used to  determine  the  apparent
particle density.  The average value obtained was 2650 kg/m .     :
                                      89

-------
    100
     80
     60
    40
    20
      1.0
                               10.0

                         Parfic/e Size (mm)
                                          100.0
Figure 5.17.
Particle size distribution for Mlis Chalmers
retorted shale.
                            90

-------
      5.4.2  ESM Test Results

      The Allis Chalmers retorted shale was used  in  an  ESM  column  test  to
evaluate  leachate  quality.   The moisturizing fluid was distilled water "that
was! added to the retorted shale and  allowed  to  equilibrate  for  72  hours.
After equilibration, the moistened sample was carefully packed in lifts into a
column and then the column was leached  with  distilled  water. ' ; The  average
initial moisture content, determined by oven drying, was 13% by weight and the
packed dry bulk density was 1230 kg/m3.  The flow rate for this ESM  test  was
414 ml/hr, resulting in a total test time of 61.5 hours and a total time after
the beginning of outflow of 46.3 hours.

      As Figure (5.17) shows, the Mlis Chalmers sample consists  primarily  of
particle  sizes larger than 3.96 mm with-less than 10% smaller than this size.
Because the retorted shale may be disposed of in this form, the sample was not
crushed  for  the  column  test.  However, even though care was taken to avoid
crushing  during  packing,  the  shale  fractured  easily  and  seme   minimal
fracturing was observed.  Therefore, a dry bulk density was used that was less
than  the value for the other retorted shales.  A larger  column  (89.5  cm  in
length,  and  16.3  cm  in  diameter)  was  used to minimize edge effects.  The
possibility of significant wall effects should still be  considered,   however.
Generally,  if  the  column  diameter  is 40 times the d5fl particle size, wall
effects are negligible (Franzini, 1956).  in this case, the d50 particle  size
is 12.1 mm so the ratio of column diameter to d-0 size is only 13Is.   However,
because flow is up f ran the bottan and there was  very  little  resistance  to
flow  through  the  sample"  during  the  test  (as  measured -by pressure gages
connected to the inlet piping), it is unlikely that wall effects are important
in the results obtained.          .                               '

      The original raw "shale used" in the  Allis  Chalmers  process'  was  a  New
Albany eastern shale from dark County,  Indiana.  Tests done by Allis Chalmers
showed it had a Fisher assay of 12.5 gpt  and  contained  4.9%  total  sulfur.
About 80%  of  the  sulfur  was in the form of pyrite (FeS-).  Carbon dioxide
contained in mineral carbonates was 2% of the raw shale weight.  The  original
organic carbon content of the shale was 11.5%

      The spent shale sample used in this  study  was  not  analyzed  by  Allis
Chalmers.   However,  other  similar combusted shales analyzed contained about
3.5%  residual carbon and 2.8% sulfur,  primarily in the form of FeS.

      Table (5.37)  lists the major ions found in the leachate samples  from  the
Allis Chalmers ESM test.   The pH and alkalinity levels are considerably lower
than  those found in the Lurgi tests.  The results in Table  (5.37)  show  that
the leachate samples for the Allis Chalmers ESM test contain iron;and sulfates
as expected.  The  results  also  show  higher  concentrations  of  magnesium,
manganese and boron than found in the leachates of other spent shales tested.
                                      91


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         TABLE 5.37.   MAJOR ICN COMPOSITION OP ALLIS CHALMERS EFELDENT

Run
No.

4
(e.v =
JOOO ml)


cumul
volume
(ml)
63
2763
4630
6063
10753
Zt
L

.01
.28
.47
.6
1.10
CL


298
273
223
163
113
so4

mg/L
6,820
5,520
4,320
3,310
2,590
Mg


1,380
1,070
691
458
282
Fe


32.2
24.8
21.9
18.2
14.2
Ml


31.9
26.2
19.9
15.0
11.1
B'


5.64
5.37
4.57
4.0:6
3.77
i
TDS


9,750
8,040
6,260
4,850
3,840

     The first and last effluents frqn this test were  subjected  to  analyses
for  TOC  and  priority  list  volatile  organics.   The measured total organic
carbon was less than 5 ppn and none of the volatile organics on  the  Priority
Pollutant list (see Table 4.4) were found in the effluents.       :
5.5

     The HYTORT spent shale was used early in this project for some analyses.
Batch leach tests were conducted on this sample but it was not included in the
column leach tests.  However, although not complete,  the information obtained
is included here.                                                '
                                                                 !



     The moisture retention characteristics for the Hytort sample  at   several
compaction  levels  were  determined  by standard pressure plate methods  (ASTM
2325) for capillary tension heads of 1 bar to 14.2 bars.   Results: are shown in
Table  (5.38) .   Values  given in this table were obtained by desaturating the
sample from  "natural"  saturation.                              ;

     Table (5.38) also summarizes the hydraulic conductivity   values obtained
for  the  HYTORT  spent  shale  sample.    Proctor  density is 1700  kg/m3  at an
optimum moisture content of 20%.                                 ;

     5.5.2  ASTM and RCRA Test Results

     The results of the batch  leaching  tests  are  given in  Table   (5.39).
Values  in this table are the mass of the ion leached per mass of the original
sample in units of mg/gm.  Concentrations determined by the laboratory  in the
filtrate  are given in Appendix B.  Dashed lines in Table (5.39)  mean that the
values are not significant in the third decimal place.  As Table (5.39) shows,
the RCRA test is more severe than the ASTM water shake method.    ;
                                      92

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                                   a
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                                   8
                                   en

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                                                                              93

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            TABLE 5 .39.  HYTORT ASTM AND RCRA TEST RESULTS

Parameter
F
Cl
NO,
4
MC
Si
Mo
Na
Ca
K
Mg
B
TDS
ASTM*
(mg/gm)
.014
.050
.021
.712
.066
.084
.008
.104-
1.000
.240
	
	
4.24
RCRA* ;
(mg/gm) •
— — ™
.179
.046
1.94
.033 ;
.074
.006 ;
.220
6.380
.44 i
.180
.007
34.80

            *Values are mg of solubilized species per gram of solid.
5.6  Chevron

     5.6.1  Physical and Hvdrauli<
     The particle size distribution for the Chevron STB spent shale sample  is
sncwn in Figure (5.18).  This sample is f ran a representative operation or me
Salt Lake City Shale Oil Semiworks Plant.  The  size  distribution  shown  (80
percent  passing  a  400 mesh sieve) is smaller than expected for a commercial
operation out is representative of the material disposed of at  the  Ssniworks
Plant.  Particle density was measured as 2730 kg/m  by standard methods.

     'Ihe water retention characteristics ror the Chevron sample are  snown  in
Figure (5.19).  This figure shows the material's ability to hold capillary and
adsorbed water at pressures less than atmospheric during wetting and uryiny or
the sample. A standard pressure plate apparatus was used for both curves.   The
procedure tor drainage follows the method described in ASTM  D2325.   For  the
wetting  curve,  the  same  pressure  plate  was used but water was circulated
beneath the plate to provide a source for wetting.              :

     Figures (5.20) and (5.21) show the hydraulic  diffusivity  and  hydraulic
conductivity runctions for Chevron retorted snale.  The Bruce and Klute method
described in Chapter 4 was used to determine the  diffusivity  function.    Jie
unsaturated   hydraulic  conductivity  was  determined  from  tne  diffusivity
function and the slope of the water characteristic curve.       i
                                      94

-------
 100
  80
  60

-------
                               o  Drainage
                               a  WeMng
10
          O.I
                      0.2      0.3
                            9
Figure 5.19.  Water retention characteristics for Chevron
              retorted snaie.

                            96                          !

-------
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                                    (03S/  LUO)  Q
                                           97

-------
5.6,2
     Two ESM tests were run  using  the  Chevron  retorted  shale:   one vath
distilled,  deionized  water  as the moisturizing fluid and tne second using a
process water for moisturization.  The process water was not cnemicaily fixed
and  theref ore  probably  degraded  from  the tame of  sampling to  tne time of
analysis.  The water was stripped in a reboiied  stripper column and would axso
be treated commercially with Chevron's WWT process.           .    '.

     Taple (5.40) summarizes the test  parameters  tor   the  two Chevron  ESM
tests.  These are labeled run 8 using process water for moisturizing and run 9
using deionized distilled water.  In addition, two other  sets   or  parameters
are  shown,  runs  8a  and  9a.   During  the test, there was  a power failure
requiring a repeat of the moisturizing period with new  samples   and repacking
of  the  columns.   Runs  8a and 9a are the columns for the initial runs.  The
first erfluents rrom these initial tests were saved and analyzed. '  Comparison
of  the  erfluent  quality  provides information on tne reproducibility of the
results.                                                         :

             T2BLE 5.40.   PARAMETERS FOR CHEVRON CODISPOSAL TESTS
           Run No.
8a
9a
Moisturizing Fluid
Packed length, L (mm)
Cross-sectional Area, A (mm2)
Bulk density, p (kg/m3)
Porosity, p
Initial volumetric
moisture content, p.
(% by weight) i
Flow rate (ml/hr)
Inflow Darcy rlux
q... (raa/hr)
Process Water
413
8123
1300
0.523
0.186
(14.3)
81.0
9.97
413
8123
1370
0.498
0.175
(12.8)
96.5
11.88
Distilled Water
412
8155 !
1290
0.527
!
0.188
(14.6)
!
79.6
!
9.76 !
!
412
8155
1330
0.514
0.191
(14.4)
95.8
11.83
                                       98

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5.6.2.1  Inorganic Analysis

          Table (5.41) shews the concentrations of inorganics in  the  process
water and the first and last effluents from the columns for the Chevron tests.

     First effluent concentrations are significantly  different  for  the  two
tests.   Run  8  had  higner  sodium and chloride concentrations. : The suifate
level was aiso higher.  These higher concentrations reflect the  high  sodium,
suifate  and  chloride  concentrations in the process water.  The tnoisturizing
water used was stripped in a reboiied  stripper  column.   The  sttipper  reed
water  contains  spent SO, scrubbing liquor (NaHSO,, NEUSO, and Na^SO,)  which,
according to Chevron, would not be present commercially.  However,: the results
obtained from the ESM test are relevant for the shale and water disposed of on
the site or the Semiworks Plant.                                  '

     The  first  effluent  in  run  number  9  (using  deionized  ; water   for
moisturizing)  also  has high concentrations of sodium and suifate, indicating
that in run 8, the process water is not the only source or these constituents.
The first effluent in this run, however, has higner levels of calcium than run
8, reflecting the equilibrium values of about 1450  mg/L  found  in  tne  last
erfluents  from  both columns.  Calcium and suifate concentrations in the last
erfluents indicate long-term solubility constraints witua solid  phase  calcium
suifate.  Strontium and potassium levels in the leachates are also significant
with -che source of these  constituents  being  primarily  the  solid  material
althougih potassium was also found in the process water.           j
                                                                  i
          5.6.2.2  Organic Analysis

          Samples or the moisturizing process  water,  distilled  moisturizing
water,  and 'first  and  last  effluents  were subjected to analysis for total
organic carbon and priority pollutant volatile organics.  The results for  TOC
are  given  in Table (5.42).  The last effluents indicate anomalies with total
TOC and uydrophilic TOC.  Duplicate analyses were performed on different  days
(numbers  shown  in  parenthesis)  and  higher  TOC  values  after1  C^g SepPak
separation were again found.  One possible cause may be  sample  stripping of
organics  during  the  separation  step.  Also, both samples affected have TDC
values near the 10 mg/L quantitation limit.                       '.

     Table (5.43) summarizes the results of EPA method 624  for  the  volatile
organics in each sample.  Again, the process water was not chemically fixed so
degradation occurred before analysis.  Analyses for runs 8a and  9a  are  also
shown.   Numbers  followed  by  a  J  are approximations because, although tne
compound was found, quantification was difficult  because  concentrations  are
near  detection limits.  A number in parenthesis followed by a B indicates the
compound was found in the reagent blank run tne day of tne analysis.   Numbers
in  parentheses  are  uncorrected  for  the  concentration found in tne blank.
Numbers shewn  outside  the  parentheses  have  been  adjusted.    A  duplicate
analyses  for  the last effluent in run 9 resulted in concentrations (adjusted
for the concentrations'found in the blanks) of 81 jig/L and 43 ng/L; f or acetone
and 2-butanone, respectively.  These values confirm the numbers snbwn for this
sample in Table (5.43).                                           '.
                                       99

-------
TABLE 5.41.  RESULTS OF THE INOEGANIC ANALYSES FOR THE CHEVRCN ESM TESOS


EC (dS/m)
pH
CaC03
co3
OH
F
Cl
so4
Ca
Ka
K
Fe
Zn
Mo
Sr
B
Ba
As
Se
TOS
Moisturizing
Fluid
Concentrations
(mg/L)
8
4.89
10.1
895
279
2.0
1,050
584
10
1,270
39
0.27
<0.01
0.33
0.34
0.30
0.04
0.088
0.028
3,790
First Effluent
Concentrations
(mg/L) (rog/L)
81
16.3
12.7
2,930
642
631
8.4
794
2,780
981
2,090
219
0.09
0.43
7.04
32.3
1.82
0.14
0.015
0.124
8,210
92
12.8
12.6
2,590
486
604
7.1
201
2,160
1,360
834
146
0.06
0.47
4.21
36.4
1.91
0.18
0.005
0.079
5,850
Last fcrrluent
Concentrations
(mg/L) j (mg/L)
•«* 92
9.3
12.6
1,990
168
580
4.3
52
1,820
1,460
69
22
o.o;8
0.23
1.20
25.6
1.75
0.17
0.002
0.025
4,230
9.3
12.6
1,990
192
568
4.4
24
1,540
1,430
68
24
0.20
0.28
1.21
24.9
1.91
0.20
0.001
0.033
3,900
 Process water used for moisturizing.
 'Distilled, deionized water used for moisturizing.
 Ni, Cd, Hg and Pb were not detected,  see Appendix A.
                                100

-------

TSBLE 5.42.  AVERAGE TOTSL ORGANIC CARBON FOR CHEVRON CODISJOSAL TESTS
I


Run 8
Moisturizing water (run 8)
First effluent (run 8)
First effluent (run 8a)
Last effluent (run 8)
Run 9
Distilled deionized water
First etfluent (run 9)
First erfluent (run 9a)
Last effluent (run 9)
Total
TOC(ppn)

660
565
635
20(16)1

10
380
390
18U1)1
Hydropnilic
TOC(ppn)2

190
470
465
25(28)1

10
335
340
39(34)1
Hydrophobic
TCC(ppa)3

: 470
95
170
'•
10
45
i 50

  Numbers in parentheses, are recheck analyses.             '.
 2
  Values are corrected ror blanss run through tne SepPak C^
  cartridges, sample volume run through the C- c was 3-5 ml.
 3                                 •          i«
  Total TOG - hydrophilic TCC = hydrophobic TOG.
                               101

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      TABLE 5 .43.   RESULTS OF VOLATILE ORGANIC ANALYSIS FOR CHEVRON
                            (EPA Method 624)                  :
                          Concentrations (ng/1)                ;
i
Run No. 8
acetone
2-butanone
benzene
toluene
2-hexanone
Dilution
Run No. 9
acetone
2-butanone
1 .1 .l-tricnloroethane
toluene
Dilution
Process
Water
Run 8
1139 (1150B)1
558 (570B)
6.8J2
9.6J
67J
1:10
Distilled
Water
Run 9
19 (SOB)
6 (18B)
U
U
NA
First
Effluent
Run 8
1769 (1780B)
138 (150B)
1.4J
NA
First
Effluent
Run 9
1190
NA
First ;
Effluent
Run 8ai
1460 !
10

j
First :
Effluent
Run 9a
960 ;
NA ;
Last
Effluent
Run 8
72 (83B)
76 (88B)
U
NA
Last
Effluent
Run 9
83 (94B)
46 (58B)
NA

B indicates compound was detected in the blank.   Numbers in   i
parenthesis are uncorrected.  Numbers outside parenthesis have; been
corrected.

J indicates concentrations near detection limits.             :
                                  102

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                                  Chapter  6
                                                                 i
       DISCUSSION AND VERIFICATION OF THE ESM AND ISM COLUMN LEACH TESTS
     The  two  column  leach  tests  developed  during  this  project   differ
fundamentally  in  the  physical  and  chemical  processes  that i occur in the
columns.  In the Instantaneously Soluble Mass (ISM) test, leachant is injected
into  an  initially  dry  column  and,  as the name implies, this: test leaches
species that are rapidly dissolved on contact with the invading leachant;.   She
second test, the Equilibrated Soluble Mass (ESM) test, injects distilled water
into a column that is initially  moist.   The  antecedent  moisture  has  been
allowed to equilibrate with the retorted shale and, as the theory: presented in
Chapter 4 predicts, the first effluent fran  the  column  is  this  undiluted,
equilibrated  antecedent  moisture.  Because this second test proyides a means
of determining the quality of the equilibrated moisture and also because  this
test  more  closely approximates conditions in a field retorted shale disposal
pile, the ESM test holds more premise  as  a  prediction  of  field  generated
leachate  quality.   This  chapter  uses the results presented in: Chapter  5 to
validate and illustrate the theory given in Chapter 4  for  these  two  column
tests.                                                           i

6.1  The ESM Test

     6.1.1  Reproducibility of the ESM Test                      •

     The results of the two leach tests using the Lurgi ULG spent;  shale  will
test  reprcducibility  of  the  results.   Test parameters (see Table 5.3) are
nearly identical for ESM runs 33 and 34.  Figures (6.1), (6.2) and  (6.3)   are
plots   of   electrical   conductivity,  chloride  concentration : and  sulfate
concentration versus cumulative volume of leachate, respectively.;   Electrical
conductivity is directly related to the total dissolved solids and,  as a gross
indicator of the leachate  composition,  displays  excellent  reproducibility.
Chloride  is a conservative species and displays good reproducibility although
seme scatter in the results is observed.  Much more scatter  is  seen  in   the
results  for  the  sulfate ion.  This scatter in the data is because of either
nonuniformities  in  the  pore  solution   due   to   material   and   packing
nonuniformities  or  error  in  the  chemical  analysis  of  leachate samples.
Reproducibility appears to be better for conservative species such as chloride
that  undergo  little  or  no interaction with the solid matrix.
information frcra these tests,
test is reproducible.
albeit limited,  it can be assumed that the leach
                                     103
                                    Based on the

-------
       16
       14
     CM 10
     B

     Is
    ui 6
        "0   o
                         q
                          a
                                                       O Run No. 33
                                                       a Run No. 34
                                                   cn
                   ZOO
                              400         600         800
                                Cumulative Volume of Effluent (ml.)-
    1000
                1200
     Figure  6.1.   Electrical conductivity of Lurgi UIG effluent^samples.
  350 ^
     a
  300
0-250
o ZCO
"c
«
o
o 150)-
v

I IC<>

   so
                 O
                  a
                                                   O Run No. 33
                                                   a Run No. 34
                                                   °a
               20O
                           40O         60O         800
                             Cumulative Volume of Effulent (mL) •
IOCO
            1200
  Figure 6.2.   Chloride concentration in Lurgi ULG effluent

                                       104
      samples.

-------
 10,000
} 8,000
o>
26,000
 4.0CO
  2,000
o
o
                                                      o Run No. 33
                                                      D Run No. 34
                 2OO
                                           ado"
                             4OO          60O
                               Cumulative Volume of Effluent (mL)
1000;
                                                                            I2OO
      Figure 6.3.   Sulfate concentration in Lurgi  UIG effluent samples.
                                    105

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     6.1.2  Results as Support for the BSM Theory

     The most important requirement in interpretation of the ESM test  results
is  that  the  antecedent  pore  solution  is displaced during invasion of the
leachant.  This is inherent in the theory in Chapter 4 and in Nazareth (1984).
The  results  from  the initial runs using the TOSCO II and Lurgi spent shales
are used to provide support for this assertion.                 '  ;

     At the moment of incipient effluent production, Eqn. (4-10) becomes
                                                                  i       (6-1)
                           6,z* »  (6  - 8.)  (L -  z*>
                            i       m    i   .

which, when rearranged, can be used to calculate the thickness, A ;= L - z*. in
terms of the column length and the initial and maximum moisture contents

                                                                         (6-2)
                                         m
     In the absence of dispersion, the entire zone of  thickness, : A,  at  the
outf low  end  of • the column is displaced antecedent pore solution and remains
unc»ntaminated by  the  injected  solution.   However,  there  will  exist  an
interval  of  mixing near z* due to hydrodynamic dispersion.  The thickness of
the dispersed zone will be about (Dz*/v )    (Wilson and Gelhar, 1981) where D
is  the  dispersion  coefficient  and  v   is the seepage velocity of the pore
solution at 9 = 0 .  Therefore, there exrsts  reasonable  assurance  that  the
first  increment  of  effluent from a column will be uncontaminated antecedent
pore solution if                          •                        ;
                               m        '  m
     For TOSCO experiments 29 and 35 (see Table 5.22), values of (p.L/6 )  are
9.1 and 12.4, respectively.  Corresponding values of (Dz*/4v ) '  are Om80 and
0.73.  For Lurgi runs 33 and 34, O-jL/aj values are 13.4 anS 14.0 with values
of  (Dz*/4y _)     equal to 1.4 and 1.31, respectively.  In all of .these tests,
the thickness of the displaced antecedent moisture  content  is  an  order  of
magnitude  larger  than  the.  thickness  of the dispersed zone.  This provides
reasonable assurance that enough uncontaminated  antecedent  moisture  can  be
sampled.                                                          i

     If the extent of mixing between the antecedent and the invading  solution
is  sufficiently small, one would expect the initial leachate effluent to have
the same chemical composition as the antecedent pore  solution.   It  follows,
then,  that  the  antecedent pore solution, since the wetted material was well
mixed and uniformly packed, will have a uniform composition.  This  uniformity
of  the?  initial  effluent  was  evident  in  Figures (6.1-6.3) and is further
displayed in Figure (6.4) which plots relative concentration  versjus  effluent
for  scare  of  the  chemical  parameters measured for all four TOSCO and Lurgi
tests.  C. is the average concentration of the first  three  or  four  samples
when  their  concentrations  are  approximately  equal  or  C.  is the maximum
                                      106

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             1.1
                                            EC
             1.0
               -CD	A	ao	-
          Cj  '*
            0.9
                                         	a—o»	a	
A Symbol
o
•
A
Chloride a
o
	 = 	 -A— ^ 	 	 — n 	
Run No.
' 33
<34
:29
;35
1
             1.0
            0.9
                                            Sodium
-o	a&	_.	__.	
             i.o
            0.9
                                            Calcium
              0      50     IOO     150     200    250    30O
                      Cumulative Volume of Effluent (ml.)

Figure 6.4.  Relative concentrations in initial effluent samples.
         TABLE 6.1.   INITIAL EFFLUENT CONCENTRATIONS  (mg/L)
Material
Run No.
. F
C1
so4
Na
Ca
Mg
Ho
Uurgi
33
17.8
337
9680
3810
519
0.619
5.50
ULG
34
13.0
331
9025
3790
466
0.478
7.91

29
29.2
270
30180
12700
360
560
59.1
Tosco II i
.35 , ;
24.9
214
29300 |
10430 j
!
368
696
26.3
                                  107

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concentration when there is scatter.  The electrical conductivity and chloride
plots  show  good  uniformity  while  some scatter is observed for calcium and
sodium.  Values used for C^ are given in Table (6.1).            ;        -
                                                                 i
     If C- is, as the theory predicts, the  concentration  of  the  particular
species  in  the antecedent pore solution, then the total mass of this species
dissolved in the antecedent solution per unit dry weight of  leached  material
is  given  by  the  expression  ©jCj/pi..  The leached mass of a species in the
effluent  is  estimated  by  integrating  the   species   breakthrough   curve
(concentration versus effluent volume) and dividing by the total !dry weight of
leached material.  This estimate is denoted  by  S.   For  a  highly  soluble,
noninteracting  species  such  as  chloride, the two numbers ©jCj7pb and S are
equal if C-, determined fron the initial effluent, is  indeed  the  antecedent
pore  solution  concentration.   Further,  values  of  QiCj/pu  determined for
chloride should be independent of the antecedent solution content used.

     Table (6.2) displays values of S and QjCj/pi., for the different tests  am
chanical  species.   Good  agreement  for  chloride  between  the estimates of
antecedent dissolved chloride mass  and  the  leached  chloride  mass  in  the
effluent  confirm  that  C.  is  indeed  the  concentration of chloride in the
antecedent solution.  In turn, this is strong evidence  for  the ; displacement
model.,                                                           •

     Table (6.2) is also useful to contrast the behavior of  conservative  and
noncoriservatiye species.  As expected, nonconservative species are observed in
greater quantities  in  the  effluent  than  are  apparently  present  in  the
antecedent  solution.   This results from continued dissolution by the flowing
fluid as evidenced by the fact  that  the  concentrations  of  most  of  these
species,  e.g.,  sulfate  and calcium, remain elevated at the end of the test.
The leached mass, S, would increase even further had the test  been  conducted
for  a  longer  time.   The  concentrations  of nonconservative species in the
antecedent pore solution are  evidently  limited  by  the  complex  solubility
relations  and  not  by  the  availability  of  the species.  The observations
involving nonconservative species provide no evidence, either for or  against,
the displacement hypothesis.

     iilquation (4-11) given in Chapter 4 predicts the  relative  concentrations
of  species  in  the  effluent  at  any  time  after the beginning of leachant
injection.  For a conservative species, I*  equals 1  and  the  equation  shows
that a relative concentration of 0.5 should occur when the cumulative leachate
volume is equal to the volume of the antecedent pore  solution  or,  in  other
words, one pore volume of leachant has been injected.  Therefore,:, a comparison
of observed effluent volumes when the relative concentration is 0.5  with  the
known  volume  of  antecedent  moisture  provides  an  additional check on the
theory.  Values of the volume of antecedent moisture, e.fiL, and  >the  observed
cumulative  effluent  at the 0.5 relative chloride concentration for each t:est
are shown in Table (6.3).
                                     108

-------


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109

-------
    TABLE 6.3  ANTECEDENT MOISTURE VOLUME AND CUMULATIVE LEACHATE VOLUME
               AT 0.5 RELATIVE CHLORIDE CONCENTRATION (mL)
'
Material
Run No.
e£AL
(cum.V)n ^
U * Z)
Lurgi ULG
33 34
380 387
435 425
TOSCO II
i
2.9 ; 35
341 449
i
327 ' 419

     The results show that the solute front is observed  somewhat'  later  than
predicted  by Eqn. (4-11)  in the Lurgi experiments and slightly earlier in the
TOSCO tests.  However, the largest discrepancy shown in Table (6.3)   is  14.5%
for  run  No.   33.   This is probably within experimental error.;  However,  if
incomplete displacement is occurring and some antecedent solution is immobile,
the  solute plane would be observed earlier than expected.  On the other hand,
if solute from the immobile phase diffused rapidly into the displacing  water,
the  concentration  behind  the  front  will be elevated to levels higher than
those expected by just hydrodynamic dispersion.  This would cause: an  extended
tailing  effect  and  the 0.5 relative concentration would appear! later in the
effluent.  The two effects of immobile liquid and tailing effect  oppose  each
other  in  the  locating  of  the  0.5  relative concentration.  Nevertheless,
regardless of these secondary  effects,  it  appears  that  enough  antecedent
moisture  was  displaced  to  provide  evidence of the displacement theory and
provide assurance that  enough  sample  of  the  equilibrated,   uncontaminated
antecedent moisture is available for analysis.

     Nazareth (1984) discusses the effects of all the parameters in  Eqn.  (4-
11) and the effects of the various parameters on the shape of the; breakthrough
curves in much more detail than is warranted here.               \

6.2  The ISM Test

     The data from run 5 (Lurgi RB-I, Table 5.6)  are  believed  i:o  be  least
affected  by  an  undesirably  large  mixing  volume at the outflow end of the
column and can be examined in the perspective provided by the theory presented
in Chapter 4.  It will be recalled that the theory was intended to apply to an
 " instantaneously"  solubilized species that  undergoes  no  further  chemical
interaction  with  the  solid.  . The  chloride  ion approaches this ideal more
closely than any of the other major ions.  Figure  (6.5)  shows  the  relative
chloride  concentrations  as a function of effluent volume superimposed on the
theoretical breakthrough curve calculated from Eq. (4-13) with D/Lv = 0.00625.
The  fit  is very good and the corresponding value of D = 0.3 on /hr is a very
reasonable value for the coefficient of hydrodynamic dispersion. '< This implies
that  the  shape  of  the  chloride  breakthrough curve in this case is indeed
dominated by hydrodynamic phenomena.                •             :

     The total weight of chloride ion leached from the column in run 5 can  be
determined  by  integrating  the  area  under  the breakthrough curve.  It was
determined that the mass leached per unit mass of solid was 0.080 mg/g.   This

                                      110                        :

-------
0.8 h
 0.6-
                            RUN  No. 5
                             •   Chloride data       :


                             —  Theory for —=0.00625
                                            Lv
0.2       0.4       0.6       0.8


               T"
                                                    1.0
Figure 6.5.  Theoretical breakthrough curve compared to

             Cl data  (Lurgi EB-I).                  '._
                        Ill

-------
  value was used for  S in Bqn.  (4-14)  (together with L « 432 mm, v= 11.2 mm/hr/
                   9  - 0.538, and p^ =1225 kg/m ) to calculate a value of c  =

  agreement  with  the                  **S^^£jg££ ffJS?"?!^
  parameters and  the measured C-, is reduced by mixing at the top ojf the

       Sodium and sulfate are the largest contributors to  the  total  dissolved
  K   •  L in ^luent from run 5.  it is of interest to apply Bgn.< (4-13)  to the
  breakthrough data for these ions.  A fit of Bjn. (4-13)  with D/£v=  0.0?  to
  the   breakthrough  data  is shown in Figure (6.6).  Because the persistence of
  elevated concentrations of S04 suggest that  the  long-time  concentration  of
  ttiis   ion  is   controlled 4by  the  solubility  oF Sfid ^h2e  S£?   a
   nonreactive"  concentration was calculated by subtracting C    =  1450  nn/1
  SSL?6 ^doa^7f concentrations.   It will be noted that thf^fit between the
  theoretical and observed breakthrough curves for these ions is not as good  as
 tor   enloride.   KLso'  the fit shown ^ Figure (6.6)  corresponds I to D =  0.0048
 mm /hr, a value significantly greater than the 0.003  mmz/hr  value  determined
 for-  chloride.   Coefficients of hydrodynamic dispersion for Na and SO  should
 not deviate from that for a by so wide a margin.   The breakthrough curves for
 sodium   and   sulfate,    although  dominated  by  hydrodynanic : effects,   are
           Zu   XT   y other Processes.   For example,   the  concentration  of
           the effluent is influenced by adsorption/desorption processes on the
 exchange complex of  the solid.                           re.           un=

 i< _.:tSM, runs 4  and  7 were performed on identical  TOSCO  II materials.   Figure
 rlllL     f  ?at the k^tkrough  data show an initial  increase, a period of
 nearly constant  concentration,  and finally a sharp decline.   The'shapTot   the
 curve   at  small  tunes   seems   strongly  influenced by  the wettability of  the
 porous; medium.   The material  used in these runs is hydrophobic until placed in
 £252; i^   S  ^  /°r a considerab:!-e  time.  All other materials tested  are
 hydrophyllic.  The hydrophobic  property of  the porous medium   had  two  marked
 ?X?SLJTr:Ln;L the  wetting  phase  of   the leach  tests.   First, very high
 (relative toBother media), injection  pressures were .required  to  lovercome   the
 capillary  effects that were acting to retard rather than to  promote wetting.
 Since  the  medium  was  hydrophobic,   the nonwetting  phase   entry  capillarv
 pressure  had  to  be overcome.   This is  in  contrast  to the^drophyllg
 materials that exhibit a rapid  uptake  of water by capillary action/ A  Sond
 etrect. was to create an apparently unstable wetting front,  while the wettina
 front  in other runs was observed to be  uniform, the wetting front  in  runs  4
 ana  7 was ragged with narrow fingers penetrating several centimeters bevond
 cne average TV-ICT+-i ^f> /~*P 4-u^, -c—~_j_                                        ~j »***»*
     The observed nonuniform wetting front  causes  a  nonuniform  arrival  of
riuid  at the top of the column.  This nonuniform arrival of fluid mav explain
              858 °f • S6 breakthrou* curve at small tine.  -RirtheSrl,   S2
               4- reS1<^f  Preferentially  in  the  larger pore space until the
system reverts to a preferentially water wet system.  This could result in  a
SSlffi  nonuniform distribution of dissolved constituents on any cross section
and further contribute to the unusual shape of the breakthrough curve at small
£S^ h^?nr£r?^et£2g  P^OCeSS used in ^ ESM tests ^"ses the material to
become hydrophyllic before injection begins and problems  encountered  in   the
ISM tests are not observed in the ESM tests.
                                      112

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                                     RUN No. 5
                                       • Sulfate data


                                      — Theory for — = o.Ol
                                                  Lv
                                     RUN No. 5




                                       •  Sodium dafa
                                      	 Theory for •- =0.01
                                        0.6     0.8      1.0
Figure 6.6.  theoretical breakthrough curve  compared to Na and SO,  date
              (ISM leach of Lurgi BB-I).                       ;      4
                                    113

-------
 l-Or

   a


08-
     J 0-6 h
     UJ
     o
     IU
       0-4[-




       0-2
         0' - '
                                       Run no. 4
   0     0-2    0-4    0-6    0-8

                       Vt/L
                                              -0
        l-Or
       0-81-
     £
     o
     UJ
     \
     o
     UJ
       0-4-
       0-2-
         0
                                       Run no. 7
                         1
          0     0-2     0-4   0-6     0-3     i-0     \-2-

                              Vt/L

Figure 6.7.  Electrical conductivity breakthrough curves for

             Runs 4 and 7  (ISM leach of TQSCO II).    \   .
                             114

-------
      Runs 6 and 8 were conducted with different size fractions  of  the  same
  Paraho  material (see Table  5.29).  Run 6 used material between 0.4 and- 1.2 nrn
  and run 8 was made with all  material smaller than 3.96 mm.   All 'breakthrough
  curves  previously  discussed  are  characterized by a maximum EC I that is much
  greater than the  "equilibrium" value approached asympotically at large time
  This  is  not  the case for  runs 6 and 8, and the result is an apparently much
  slower leaching rate,   -me leaching rate in runs 6 and 8 is less 'than  in tie
  previously discussed cases,  but the disparity is not nearly as great as the EC
  breakthrough curves suggest  (Figures 6.8 and 6.9).   This is demonstrated by  a
  comparison  of  sulfate concentrations  in  the effluent from runs 5 and 6 as
  shown  in  Figure  (6.10).   AS  before,  the  concentration  of
                    ..             ,         ncenraon  o  sulfate   in
equilibrium  with   solid   phase  CaSO   has  been  used  as a i normalizdS
                                      4
                                                                    maz
 concentration,  providing values that can4be directly compared.  A ;  coSfiSent
 of  hydrodynamic  dispersion much greater than considered a reasonable maximum
 is required to  explain the much greater normalized concentrations observed  in
 run  6,.   An important factor in explaining the different leaching  rates shown
 is the presence of a significant microspace in run 6.  Diffusion of dissolSS
 species  from the  stagnant fluid in the microspace to the flowing fluid in the
 rracrospace is believed to be largely responsible for the relativJ !  pSsiSenS
 of  high  values  of  normalized  sulfate  concentrations in run 6. A similar
 comparison of presumably nonreactive chloride in effluent from runs 5  and  6
 show the same disparity in leaching rates.                       !

 «.«  <-? addjtion to the Afferent leaching rates for runs 6 and 8 as  compared
 to  the  other   runs,  the maximum EC values observed in runs 6 and 8 are men
 iS   T ."K^ured  in  the  other  experiments.   The  diffusion!  hypothesis
 advanced  in the previous paragraph cannot account for such large differences
 Tne much lower EC at initial breakthrough in  runs  6  and  8  S ^roSS? a
 reflection  of correspondingly lower values of "instantaneously"  solubiliz.=d
 solids  in contact with the fluid.   The parameter  S in Eqn.  (4-14) is the  mSs
 of instantaneously solubilized species £ contact with the f luid pe? Sit
 of  solid and  the  concentration  at  initial   breakthrough   i?  <
 proportional  to s.  Thus,  factors influencing s  are Srectly reflected
 maximum concentration (of  EC in this case) observed.  ^£eotiy rerj-fccecl

    ' A  material property expected  to  greatly   influence  S   is  the
 surface area  of the packed solid per unit volume

 as tar*s ^s^

                      «-r"ta« -


         SS*^ ^S rS^° °f ^^ ic surface f or run 5 fco tSt :Sr  ru?  6
 is  est.unated as-5.7.  This ratio is roughly the same value as that formed bv
 the maxrunum EC values for the same runs.   The implication is Satthe ST of
 instantcineously   soluble  solids per unit solid Surface area S coraSble S
 the two materials.  Apparently, it is the much smaller solid surf^lr  uni?
!?SfHM hS^hro01^ ^at iS re^««^e t™ the much smaller value oT£
at initial breakthrough in runs 6 and 8.   it follows that column tests should
                                      115

-------

       .^>            Run no. 6
        %
   0-8-  \
LU
X.
O
ui 0-4
   0-2-
             «•• o ««  * e «
     °o
         '   '
0-4    0-8     1-2     1-6     2-0    2-4    :2-8
                Vt/L
      Figure 6.8.   Electrical conductivity breakthrough
                   curve for Run 6.                   :
    •or-..                                             ;
      .,  V         Run no. 8
  0-8
0eO-6
LU
\
o
LU 0-4
  0-2
•
     01      2      3     4      5      6      7
                            Vt/L

 Figure 6.9.  Electrical conductivity breakthrough   :
              curve for Run 8 (ISM leach of Paraho).  ;

                            116                        i

-------
        I.Oo*
          o •
       0.8
       0.6
 C - Cpq
Ci -Ceq
        0.4
        0.2
                Sulfate data

                 o   Run 5  - Lurgi
                 •   Run 6  — paraho
o

O-
                   0.2
           0.4
0.6
 _vf
-  L
0.8
1.0
1.2
         Figure 6.10.   Conparison of sulfate breakthrough curves for
                        Runs 5 and 6.                           :
                                     117

-------
be constructed to mimic the specific surface that will  exist  under  disposal
conditions.   A  convenient indicator of similar values of  specific surface is
similar values of hydraulic conductivity.
                                    118

-------
                                   Chapter 7

                     QUALITY ASSURANCE AND QUALITY CONTROL

                                                                  i
      The inorganic chemistry of the process water and leachate was   determined
 by  the  Colorado  State  University  soil   Testing Laboratory at'Ft. Collins,
 Colorado.  The organic analyses were done by the Western Research;Institute in
 Laramie, Wyoming.  The objectives of the project QA/QC were to vetify that the
 results obtained from the analyses were  sufficiently accurate   to  determine
 which  contaminants  were  present  and at  least the order of  magnitude of the
 concentrations.  The analyses were of a screening characterization nature  and
 the  QA/QC  objectives  were met.    Details of  the QA/QC are  given in this
 chapter.                                                         ,

 7.1  Inorganic Tests                                             ;

      Msthods used by the CSU Soil Testing Laboratory for the   inorganic  tests
 are  given  in  Tables  4.1-4.3.    Generally,  only one sample of leachate was
 provided for each set of analyses but duplicates were provided when  possible.
 Samples -were  also  checked for  pH and EC during the column tests and these
 numbers were compared to numbers  reported by the Soil Testing  Lab.   Howewr,
 no  attempt  was  made  to quantify the fit.  The  check was made primarily "to
 reinforce confidence in our own testing  procedures.               !

      As routine procedure, the  CSU Soil  Testing Lab checks internal  standards
 from the National Bureau of Standards every  10 samples.  The accuracy required
 is 5 percent.   Restandardization  occurs  every 20  samples.   As  part  of  this
 study  the  CSU  Soil  Testing  Lab also participated in USEPA Water Pollution
 Performance Evaluation Studies WP013 and WP014.   Trace  metals  and  mineratls
 were tested.  Tables (7.1) and  (7.2) show the results for WP013.  Trace metals
 were all within acceptance limits except for mercury.  Mercury sample number 2
 was  within acceptance   limits.  However, sample number 1 was reported low by
 the CSU lab.  This was probably because the value was near the lower limit  of
 detection.   Several additional  check samples for mercury were obtained from
 the EPA quality assurance officer and the procedure for mercury  w&s  adjusted
 and  rechecked  before  the  column test analyses were done.   Mineral analyses
were* all within acceptance range.                                 \
                                                                  i
     Tables  (7.3) and  (7.4) show the results for the WP014 study.   In general,
the laboratory performance was good.  The trace metals were all within warning
limits so these results are  well  within acceptance  limits.    Some of   the
minerals,  however,  were  reported  slightly high.  The chloride samples were
reported as 185 and 36 mg/L when true values were 167  and  30,  respectively,
and acceptable  upper  limits  were 179 and 34,  respectively.   Alkalinity  and
sulfate were each reported high in one of two samples and  TDS   in1 the  first
                                                                  I
                                                  " -.-              i

                             •  '      119

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TABLE 7.1.   WATER POLLUTION STUDY NUMBER WP013

i
Laboratory: CSD Soil Testing Lab
Parameters
Trace Metals
Aluminum
Arsenic

Cadmium

Chromium

Copper

Iron

Mercury

Manganese

Nickel

Lead

Selenium

Zinc

True
Value*
Acceptance
Limits
Warning
Limits
Reported
Values
in Micrograms per Liter: i
98.1
26.2
289.
4.95
65.1
14.3
122.
27.0
260.
22.0
440.
1.70
7.43
22.8
309.
25.0
250.
43.3
338.
7.00
63.6
16.0
280.
56.8-211.
16.9-34.7
206 .-3 70.
2.95-6.47
49.3-74.0
8.75-20.1
91.9-154.
19.0-35.0
220. -2 90.
9.11-39.0
365. -514.
.825-2.60
4.46-10.2
12.1-30.8
265. -3 45.
14.9-35.7
207 .-2 92.
31.8-55.1
263 .-411.
2.94-9.78
32.6-83.6
7.80-26.5
23 6. -3 24.
77.3-190.
19.2-32.3
228. -349.
3.41-6.01
52.5-70.8
10.2-18.7
99.8-146.
21.1-33.0
229. -2 81.
13.0-35.1
3 84 .-4 94.
1.06-2.36
5.21-9.48
14.5-28.3
275.-3S5.
17.7-33.0
219. -2 81.
34.8-52.1
2 82 .-3 92.
3.85-8.87
39.4-76.8
10.2-24.1
247 .-3 12.
170.
* 28.
302.
1
1 5.
! 58.
i
i
; is.
126.
i 30.
258.
1 29.
437.
! <0.5
1 5.
23.
300.
,23.
244.
<50.
344.
7.
;74.
23.
272.
*Provided by EPA.
                  120

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         TABLE 7.2.   WATER POLLUTION STUDY NUMBER WP013
i
Laboratory: CSU
Parameters
Soil Testing
True
Value*
Lab
Acceptance
Limits

Warning
Limits

^Reported
: Values
Minerals in Milligrams per Liter: (Except as noted)
TDS at 180 C

Total Hardness
(as CaC03)
Calcium

Magnesium

Sodium

Potassium

Total Alkalinity
(as CaC03)
Chloride

Fluoride

Sulfate

pH-units

Spec. Cond.
(nmhos/cm at 25°
64.1
458.
29.5
205.
3.40
59.0
5.10
14.0
6.74
53.5
6.00
35.0
6.26
44.0
22.1
146.
0.702
2.50
12.0
105.
9.19
4.01
126.
C) 814.
25.5-00.5
409.-541.
23.7-35.7
189. -214.
2.24-4.70
47.5-67.4
4.06-5.98
11.5-15.9
5.22-8.30
45.4-60.8
4.70-7.23
28.3-40.3
3.19-10.3
39.2-49.2
18.8-25.8
13 3. -157.
.578-. 809
2.13-2.79
8.36-15.3
83.9-122.
8.78-9.43
3.93-4.12
109. -140.
715.-888.
35.0-90.1
426 .-524.
25.2-34.1
192. -211.
2.56-4.38
50.1-64.8
4.31-5.73
12.1-15.4
5.62-7.89
47.4-58.8
5.03-6.89
29.9-38.7
4.09-9.41
40.5-47.9
19.7-24.9
13 6. -154.
.608-. 779
2.22-2.71
9.27-14.4
88.7-117.
8.86-9.35
3 .95-4.10
113 .-136.
737 .-866.
! 63
i 530
i 26.5
205
1 2.8
; 60.5
i
4.7
13.5
: 6.2
i 50.8
5.4
33.2
6.0
! 42
: 24
145
1 0.6
2.4
! 12
111
9.20
j 4.00
127
i 742

*Provided by EPA.
                            121

-------
TABLE 7 .3.  WATER POLLUTION STUDY NUMBER WP014
•
Laboratory: CSU Soil Testing Lab
Parameters
Trace Metals
Aluminum
Arsenic

Cadmium

Chromium

Copper
Iron

Mercury
Manganese
Molybdenum
Nickel

Lead

Selenium

Strontium

Titanium

Zinc

True
Value*
Acceptance
Limits ..
Warning
Limits
Reported
! Values
in Micrcgrams per Liter: ' ;
1074
84.1
463
391
90.4
66.2
916
694
110
1558
1120
7.19
24.0
803
252
3.75
53.8
283
121
250
556
60.6
45.5
52.5
2.10
198
41.2
201
1378
847 .-1310.
59.3-108.
3 27. -600.
3 45 .-441
72.7-110.
48.9-82.5
6 96. -1100.
606 .-7 64.
92.5-129.
1320.-1780.
947 .-1230.
4.47-9.77
15.5-31.9
704 .-83 8.
221 .-2 86.
D.L.-13.4
30.3-69.9
244. -330.
99.0-143.
198.-300.
443 .-663 .
31.5-78.9
23.4-59.3
37.5-67.6
D.L.-7.10
85.7-335.
6.71-83.7
168. -234.
11 80. -1560.
909. -1240.
65.8-102.
362. -565.
3 57 .-429.
77.4-105.
53.2-79.2
749. -1050.
6 26 .-7 44.
97.2-125.
1380 .-1700.
991 .-1240.
5.17-9.08
17.6-29.7
723 .-534.
229. -277.
D.L.-10.5
35.8-64.5
255. -3 19.
105 .-137.
211 .-287 .
471. -634.
37.8-72.6
28.2-54.5
42.0-63.1
D.L.-5.47
125 .-296.
18.7-71.7
176. -225.
1230. -1510.
! 1100
'] 94
' 490
381
94
•! 68
: 904
665
; 108
i 1535
1115
7.8
27
788
248
5
i 52
! 277
: 118
273
600
: 51
32
50
; 2
196
37
189
1320

*Provided by EPA.
                   122

-------
TABLE 7 .4.  WATER PCLLUTION STUDY NUMBER WP014
.... 	 .
Laboratory: CSU Soil Testing
Parameters
Minerals in
IDS at 180 c

Total Hardness
(as CaC03)
Calcium

Magnesium

Sodium

Potassium

Total Alkalinity
(as CaC03)
Chloride

Fluoride
-
Sulfate

pH-units

Spec. Cond.
(jomhos/cm at 25°
True
Value*
Milligrams per
538
67.0
235
40.3
48.0
5.40
28.0
6.50
86.3
4.73
15.0
4.00
65.8
4.07
167
29.9
1.30
0.802
131
7.00
6.00
7.00
922
C) 136
Lab
Acceptance
Limits

Warning
Limits
<
;Reported
Values
Liter: (Except as noted)
445 .-617 .
31.8-111.
218. -246.
34.3-48.0
40.8-54.2
4.16-6.69
23.6-31.6
5.24-7.63
74.4-94.0
3.93-6.02
11.9-17.3
3.04-4.66
58.4-69.5
1.21-8.04
152. -179.
26.2-33.7
1.12-1.45
.670-. 921
111 .-148.
4.14-9.65
5.85-6.13
6.32-7.14
824. -1030.
119. -154.
467 .-595.
41.9-101.
221 .-242.
35.8-44.5
42.6-52.5
4.49-6.36
24.6-30.6
5.55-7.32
76.9-91.5
4.20-5.75
12.6-16.6
3.25-4.45
59.8-68.1
2.07-7.17
155. -175.
27.2-32.8
1.16-1.41
.703-. 889
116. -143.
4.86-8.93
5.39-6.10
6.86-7.10
850. -1010.
123 .-149.
;630
85
233
39
^45.2
^5.3
;29.3
6.2
82.6
;4.7
14.8
3.8
63.0
;13.0
i
185
36
i
1.2
0.8
177
6
6.00
7.00
'984
138

*Provided by EPA. •
i
i
123

-------
 sample was  reported as   630  mg/L when the true value was 538; and the upper
 acceptance limit was  617.   However, in WP013, all these minerals iwere reported
 within 10%  of  the   true  values  and  well  within  warning limits with "the
 exception of  TDS which was  reported 15% higher than  the  true  value  in  one
 sample but within warning  limits.  The laboratory was notified or the results
 and the probable reasons  for  the  discrepancies  were  discussed.   No  test
 samples   were obtained for  further analysis and evaluation because it was felt
 that there were  specific analysis problems that occurred during the  time  "the
 WFG14 samples were tested and these had been corrected.          :

 7.2  Organic  Tests

      The  procedures used for analyzing leachate and water samples for  organic
 constituents  are  (1)  EPA method 415.1 for Total Organic Carbon (TOG), (2) EPA
 method 624 for volatile organic priority pollutants, and (3)  EPA  method  625
.for  said-volatile organic priority pollutants.  Tables (4.4) and (4.5) list
 the volatile  and semi-volatile organics included on  the  Hazardous  Substance
 and Priority  Pollutant List with the detection limits for each compound.

      The  analytical data provided by the Western Research Institute (WRI)  was
 generated  using  procedures  that  include  comprehensive quality control and
 quality assurance  considerations.  Surrogate spikes, duplicate runs,  frequent
 calibration  and  checking  were included in the analyses procedures.  For the
 volatile  analyses, a  reagent blank is analyzed each 12 hours or once a day  if
 the  column is used less than 12 hours.  For semi-volatile analysis, a reagent
 blank is  processed each day.  A sample of the  distilled  water  ;used  in "the
 leaching   tests  was  routed through the leaching column set up arid analyzed to
 insure that  the  columns  and  distilled  water  were  uncontaminated.   The
 follcwing  paragraphs report  the results of other specific quality assurance
 procedures reported by WRI  for this study.                       :

      7.2.1  Calibration, and ^Standards                            ;

      The   GC/MS  is  hardware  tuned  to  meet  ion  abundance  criteria   for
 decafluorotriphenylphosphine   (DFTPP)  in  the  semi-volatile  procedure,  or
 bromofluorobenzene (BFB)  for the volatile organic priority pollutant analysis.
 After tuning  and before  sample analysis,  calibration standards' are prepared
 and analyzed to  define the linear range of the GC/MS  system.   Standards  are
 prepared  from pure compounds or purchased as prepared mixtures.  jail standards
 used for  methods 624  and 625 are evaluated with  EPA  traceable  standards  to
verify both purity and concentration.  A minimum of 2-3 calibration standards
 are used.                      "                                 :

      Internal standards are also included in both volatile  and  semi-volatile
procedures.   The  multiple  internal  standard  procedures adopted by the EPA
Contract  Laboratory  Program  are  used  at  WRI.   Three  volatile  internal
standards and five semi-volatile internal standards are used.  These compounds
also act  as retention time markers  and  provide  a  way  to  better  quantify
nonpriority pollutant compounds that do not have calibration standards.

     Prior to extraction or analysis,  all samples are  spiked  with  surrogate
compounds to monitor extraction or purging efficiencies.   Surrogate recoveries


                                    124                          ;

-------
 are evaluated against performance windows  established  by  the  EPA.   Three
 compounds  were  used  in the VGA.   The  percent recovery of thesfe compounds is
 shown in Table (7.5).  The EPA  performance windows are  shown  in  parentheses
 under  the  name  of   the compound.   In  all the volatile organic1 analyses, the
 percent recovered is  within acceptable limits.

      Surrogate compounds were also used  for  the  sani-volatile ,analyses  but
 because  of  the  large  dilutions   needed  for  GC/MS  analyses* no surrogate
 recovery data was obtained.                                     \

      7.2.2  Duplicate Analyses

      All TOG tests were performed in duplicate as standard procedure.   Values
 reported  are  the average  of   the two  analyses.   Duplicate•analyses were
 performed for selected samples  in the volatile  and  semi-volatile  analyses.
 Table  (7.6)   shows   results of  duplicate  analyses  of sampled of the Lurgi
 unstripped process water and the  last effluent of Run No. 6, the  column  test
 using  Paraho  gas condensate  for moisturizing.  The results marked with the
 designation J are approximations, either because standards were not  available
 or  the values are near detection  limits,  in Table (7.6), a library search was
 used to quantify the  compounds designated by a  J  except  for  the  methylene
 chloride found in the Paraho sample,  in this case, the levels found were near
 the lower detection limits.                                  •

      Some of  the values shown in  Table (7.6)  vary  considerably:  in  the  two
 analyses.   However, only one sample was  provided for analysis.   Therefore, the
 duplicate sample was  taken from the  same bottle  which  contained  headspace.
.Most  of  the differences shown in the table can probably be explained by this
 headspace.                                                      i

      Duplicate analyses for method 625 (semi-volatile organics) 'are  reported
 in   Table  (7.7).   The  data are for analyses of the unstripped Lurgi process
 water.
                                     125

-------
TOBLE 7.5.  SURROGATE SPIKE  PERCENT RECOVERS - MEDSCD 624
Sample ID
L3-6
L3-1
Ll-2
Ll-1
L2-2
L4-8
L4-1
L2-1
L2-1 dup.
Stripped Lurgi
Unstripped Lurgi
Unstripped Lurgi dup.
PR5-7
PR5-7 dup.
PR6-7
PR6-7 dup.
PR7-7
PR5-2
PR6-2
PR7-2
GGW-Col. 2
IW-Col. 1
Toluene-dR
( 86-119)
106
94
101
110
98
100
95
113
108
100
101
102
.96
101
97
98
100
100
108
103
96
96
Bronofluoro-
benzene
(77-120)
103
99
101
105
102
96
92
102
103
100
91
97
—
101
92
94
95
98
103
100
92
97
1,2-dichloro
ethane-d.-
(85-i 21 r
87
i
86
i 86
; 90
! 51
94
; 87
I
\ """"
92
97
83
82
- 85
94
• 79
'. 80
79
87
95
90
80
81
                       126

-------
     TABLE 7.6..  RESULTS OF DUPLICATE ANALYSIS, VOLATILE OKGANICS
Lurai Unstripped Process Water ;
Concentration (nq/L) ;
irsethylene
chloride
Acetone
2-butanone
1,1, i-trichloro-
ethane
2-hexanone
4-methyl-
2-pentanone
acetonitrile
propanenitrile
2-pentanone
cyclopentanone
hexane
pentanenitrile
metbylgyride
2-heptanone
1st Analysis
1 05000 J
>90000
134000

13 OJ
10500
780
14000J
4200J
3600J
900J
7100J
600J
770J
1200J
2nd Analysis
1 05000 J
>85000
132000

11 OJ
10400
770
15000J
4800J
3700J
880J
7600J
680J
890J
1300J
Average . Percent
i Dif f erence
105000 0
1
875000 ; 1
133000 i 1.5

120 | . 1?
10450
775
14500
4600
3650
890
7350
640
830
1250
1
1.2
6.8
13
2.7
2.2
6.8
12.5
14.5
8.0
.
•
J = estimated value
(continued)
                              127

-------
                        Table 7.6. (continued)
                  Paraho II - Last Effluent of Run 6
                         Concentration (iig/L)
Compound 1st Analysis
methylene chloride
acetone
2-butanone
benzene
2-hexanone

acetaldehyde
acetonitrile
propanenitrile
butanal
pyridine
2.3J*
500B
148B
14
19

13
27
10
6.3
5.0
2nd Analysis
1.4J*
440B
13 OB
12
178

5.4
23
9.1
6.1
4.9
Average '• Percent
1 Diff erenee
1.85*
470 ;
139 ;
is ;
18
1
9 .2J*
25J '
9.55J !
6.2J* !
4.95J '
48
13'.
13
15
11

83
16
9.4
3.2
2.0
1
*Estimated value,  below detection limits.
                               128

-------
TABLE 7.7.  RESULTS OF DUPLICATE ANALYSIS.  SEHI-VOATILE !OB3ANICS

Base NeutraJ
.s - Lurai Dnstricfoed i
Concentration (ptg/L)
Compound 1st Analysis
Aniline
Isopfaorone
32,750
6,000
Acids -


2nd Analysis Average Percent
Difference
33,250 33,000
6,750 6,375
Lurai Dnstripced
Concentration (ug/L)
Compound
Phenol
2-methylphenol
4-methylphenol
1st Analysis
11,000
9,750
1,600
2nd Analysis
10,750
10,750
1,150
Average
I
10,875
10,250
1,375
1.5
12.0
Percent
)ifference
2.3
9.8
33.0
                            129

-------
                                   REFERENCES                   ',

 Agarwal,  A.  K.,  1986.   Assessment of solid waste characteristics and control
      technology  for  oil  shale  retorting, EPA 600/7-86-019, NTIS PB 86 198371.

 American  Society  for Testing and Materials, 1978.  Proposed methods for leach-
      ing  of  waste materials.   ASTM, Philadelphia, PA.           ;
                                                                I
 American  Society  for Testing and Materials, 1980.  Annual book of ASTM Standards,
      Part 19, Soil and  Rock; Building Stones.                   :

 Bruce, R.  R. and  A.  Klute, 1956.  The measurement of soil-moisture diffusivity
      Soil  Sci. Soc.  Am.  Proc., Vol. 20, pp 458-462.
                                                                I
 Bryant, M. A., 1982.  Dispersion in bi-modal oil shales.  Unpublished M.S. Thesis,
      Colorado State  University, Fort Collins, CO.  84 p.

 Clothier,  B. E.,  D.  R.  Scotter, and A. E. Green, 1983.  Diffusivity and one-
      dimensional  absorption experiments.  Soil  Sci. Soc. Am. J.,:Vol. 47,
      pp.  641-644.                                               ,

 Corey, A.  T., 1977.  Mechanics of heterogeneous fluids in porous media.  Water
      Resources Publications, Fort Collins, Colorado.             '

 Fox,  J. P., 1983.  Leaching of oil  shale solid  wastes:  A critical  review,
      prepared for Center for Environmental  Sciences,  University of Colorado
      at Denver, supported by U.S. Department of Energy.

 Franzini, J. B.,  1956.  Permeameter wall  effects.  Trans. Amer. Geophys.  Union,
      Vol. 37, No. 6, p. 735-737.                         - .      i

 Holtz, W. G., 1976.  Disposal  of retorted shale from  the Paraho oil  shale project
      report to U.S. Bureau of Mines by Woodward-Clyde Consultants1.   OFR 27-77.

McWhorter, D. B., 1982.  Leaching and hydraulic properties of retorted  oil  shales.
      Interim Report for EPA Cooperative Agreement CR-807668,  Apri,l,  78  p.  un-
      published.                                                 ;

McWhorter, D. B. and V. A. Nazareth,  1984a.   Leaching and selected  hydraulic
     properties of processed oil  shales.   Env.  Res. Brief, EPA 600/D-84-228,
     October.                                                   •
                                      130

-------
 McWhorter, D. B.  and  v.   A.   Nazareth,   I984b.    Leaching  and  hydraulic
      properties of processed oil shales.   Interim report for EPA CR-807668
      April, unpublished.                                         i

 McWhorter, D. B. and G. 0.  Brown,  I985a.   Adsorption and flow of:  water   in
      nearly  dry  Lurgi retorted oil shale.   Department of  Agricultural  and
      Chemical  Engineering, Colorado  state  University,    Fort1   Collins,
      Colorado.  Prepared for Standard Oil  Company (Indiana)  and EPA.   94 p.

 McWhorter,  D.B.  and  G.O. Brown,   I985b.   Liquid and  vapor''.  transport-
      coefficients  for  retorted  oil  shales.  Proceedings of the 18th  OJJ
      Shale Symposium, Grand Junction, CO,  April,  Colorado School"•  of  Mines
      Press,  Golden,  CO.                                         ;

 Nazareth,  V.  A.,  1984.  A laboratory column leach test  for  oil shale  solid
      wastes.    Ph.D.  dissertation.  Department of Agricultural and ChemicaJ
      Engineering,  Colorado  State University, Fort Collins, Colorado.

 U.S.  Department of the  Interior, 1974.  Earth Manual:   A  water  Resources
      Technical Publication,  Second Edition, Reprinted 1980.  pp. 491-505.
Rio Blanco Oil Shale Company, 1981, Tract C-a, modification to
     development plan, Lurgi Demonstration Project.

Wilson, J. L. and L. W. Gelhar, 1981.  Analysis of longitudinal
     in  unsaturated  flow:  l. ihe analytical method.  Water
     Vol. 17, NO. 1, pp. 122-130.
 the detailed
   dispersion
Resour. Res.,
                                    131

-------
                                  Appendix A

                            CODISPQSAL ESM RESULTS              |

                                                                i
     The results of the codisposal ESM tests are presented in Chapter 5.
appendix  supplements that chapter and includes more complete results fran the
inorganic analyses.  In addition, results fran the computer  search  used  for
screening the samples for semi-volatile organic compounds are included in this
appendix.

     Sample identifications are given in Table (A.I).  Table (A.|2)   gives  the
complete results of the inorganic tests completed for the codisposal tests.
                                                                i
     Samples analyzed in the semi-volatile  analysis  (EPA  method  625)   were
diluted  and  analyzed  by  GC/MS  methods.    Because of the complexity of the
chrcmatographs, the acid fractions and base neutral  fractions  were  analyzed
separately.   These results are presented in Chapter 5.   in addition, however,
a computerized library search using a combined wiley-tBS library was performed
on  the Lurgi base neutral samples to identify major compounds that are not on
the Hazardous Substance List.   The results of these library searches are given
in  Table  (A.3).    Estimated  concentrations  given in these tables should be
regarded as  tentative  since  they  are  based  solely  on  library  matches.
However,  the  results  of  the  library  searches  give an indication of sane
probable compounds present.
                                    132

-------
Table A.l.  Sample Identification
Run No.
l
(Lurgi IB-ID





. 2
(Lurgi IB-ID





3
(Lurgi IB-ID



4
(ALlis Chalmers)



5
(Paraho-ll)




6
(Paraho-iD




7
(Paraho-iD



Sample #
1-1
1-2
1-3
1-4
1-5
1-6
UnSt WH31
2-1
2-2
2-3
2-4
2-5
2-6
St WJEG1
3-1
3-2
3-3
3-4
3-6
4-1
4-2
4-5
4-7
4-8
5-1
5-2
5-3
5-4
5-5
5-7
6-1
6-2
6-3
6-4
6-5
6-7
7-2
7-3
7-4
7-5
7-7
Average
cum volume 1
(ml)
60
1192
2292
4872
7655 ,
11611 !
Maisturizing fluid
j
60 !
1199
2309
4910
7682
11866 :
Moisturizing fluid
615 ;
2290 '
4410 ;
7720
11200 ;
63
2763 :
4630
6063
10753
Moisturizing fluid
82
700
1468
2006
3158 !
Moisturizing fluid
75 !
690 i
1407
2066
3436 ;
78
761 :
1328
2115 !
3443
              133

-------
          Table A.l.   (continued)
Run No.
8
(Chevron)
Sample #
8-1 a
8-1
8-3
8-4
8-5
8-6
Average
cum volume
(ml)
87
87
835
1754
2883
5219
              CIW        Moisturizing fluid

 9            9-la                85
(Chevron)      9-1                 91
              9-1                 91
              9-3                457
              9-4               1696
              9-5               2819
              9-6               4674
                   134

-------
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-------
TABLE A. 2 (continued)
Research Water Analysis Report
Sample #
l-l
1-2
1-3
1-4
1-5
1-6
2-1
2-2
2-3
2-4
2-5
2-6
3-1
3-2
3-3
3-4
3-6
4-1
4-1 Extra
4- -2
4-5
4-7
4-8
St WRG1
UnSt WEG1
B
1.37
1.88
1.70
2.03
2.17
2.20
1;11
1.39
1.19
1.78
1.85
2.05
2.25
1.75
1.76
2.33
1.87
5.64
5.48
5.37
4.57
4.06
3.77
0.44
0.37
Ba
0.13
0.14
0.16
0.21
0.14
0.10
0.14
0.13
0.13
0.17
0.16
0.11
0.12
0.15
0.17
0.19
0.21
0.09
0.08
0.08
0.07
0.07
0.06
0.02
0.02
Pb Hg
mg/L
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01.
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.01
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
<0.001
AS
0.034
0.031
0.014
0.004
0.004
0.001
0.031
0.028
0.015
0.006
0.004
0.004
0.003
0.017
0.002
<0.001
<0.001
<0.001
0.001
<0.001
<0.001
<0.001
0.001
0.285
0.286
Se
0.028
0.022
0.072
0.048
0.031
0.029
0.096
0.111
0.066
0.022
0.020
0.017
0.068
0.056
0.025
0.018
0.021
0.015
0.010
0.006
0.005
0.004
0.011
0.057
0.024
Total
Dissolved
Solids
32,700
30,800
18,700
4,480
4,260
3,990
18,200
16,600
11,000
4,560
3,970
4,020
13,200
9,200
4,460
3,850
3,820
9,750
9,410
8,040
6,260
4,850
3,840
8,430
48,900
         137

-------
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-------

TABLE A. 2 (continued)
Research Water Analysis Report ;
Sample #



5-1
5-2
5-3
5-4
5-5
5-7
6-1
6-2
6-3
6-4
6-5
6-7
7-2
7-3
7-4
7-5
7-7
B



13.30
1.91
2.21
2.34
2.44
2.46
0.73
1.73
1.78
1.87
1.98
2.65
1.92
2.15
2.70
2.02
2.16
Ba



0.12
0.08
0.07
0.08
0.09
0.08
0.02
0.08
0.06
0.06
0.05
0.05
0.09
0.07
0.07
0.08
0.08
Pb Hg


mg/L
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
<0.1 <0.001
As



0.442
0.068
0.044
0.020
0.010
0.006
0.915
0.081
0.058
0.044
0.024
0.013
0.026
0.011
0.005
0.002
0.002
Se



0.010
0.465
0.252
0.095
0.033
0.012
0.033
0.075
0.277
0.157
0.107
0.044
0.441
0.176
0.075
0.023
0.012
Total
Dissolved
: Solids

14,250
59,700
31,000
i 14,600
8,360
5,020
79,200
65,900
47,600
: 28,900
: 17,000
i 5,150
52,900
i 23,600
': 12,500
7,050
'. 4, 770
        140

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142

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-------
Table A.3.  Library Search Results for Semi-Volatiles, Ease Neutral  Compounds
Sample:  Stripped process water, run no. 2.
Library Search
    Number
Compound Name
  Estimated
Concentration
     fig/L
1
2
3
4
5
6
7
Sample: Unstripped
Library Search
Number
1
2
3
4
5
6
7

3 -methyl-2-cyclopent en-l-one
Dime thy 1-cyclopenten-l-one
Dimethyl piperidine
£3 subst. phenol (?)
Unknown compound
Unknown compound
Unknown compound
process water, run no. 1.
Compound Name
Methyl pyridine
Methyl-2-cyclopenten-l-one
Dimethyl pyridine
Methyl-2-cyclysenten-l-one
Trimethyl pyridine
Dimethyl-2-cyclopenten-l-one
Unknown compound
144
! 125
58
36
i
28
35
'.. 38
i
; 45
!
!
! Estimated
Concentration
: t^g/L
55
i
; . 74
: 61
i 128
: 126
i 37
i
119


-------
Sample:  Run 1, first effluent
Library Search
  Estimated
Concentration
Number
1
2
3
4
5
6
7
8
Sample: Run 1,
Library Search
Number
1
2
3
4
5
6
Comcound Name
Methyl pyridine
Methyl pyridine
Dimethyl pyridine
Methyl-2-cyclopenten-l-one
Trimethyl pyridine
Dimethyl-2-cyclopenten- 1-one
Unknown compound
Unknown compound
last effluent
Compound Name
Methyl pyridine
Dimethyl pyridine
Trimethyl pyridine
Dime thy 1-2-cyclopenten-l-one
Dimethyl piperidine
Unknown compound
: W/L
1 27
1
: 2S
: 25
26
'• 28
35
; 13
: 53
!
: Estimated
Concentration
(ig/L
1 41
28
45
; 49
1 76
i
26
                                  145

-------
Sample:   Run 2,  first  effluent
                                                            ; Estimated
Library Search                                             Concentration
   Number	    ,	Compound Name 	     uq/L
1
2
3
4
5
6
7
8
9
10 '
11
: 12
13
14
15
16
2-pentenone
Methyl-2-cyclopenten-l-one
Methyl -2-pyrrolidinane (?)
Unknown compound
Unknown compound
Unknown compound
C3 subst. pi peri dine
Unknown compound
C3 subst. pyrrol idinane
C2 subst. piperidine
C2 subst. piperidine (?)
C2 subst. piperidine (?)
C3 subst. piperidine (?)
Unknown compound
Unknown compound
Unknown compound
; 102
1
: 74
i
' 64
i
104
: 60
; 145
: 171
59
1
i 89 .
70
! 62
78
133
; 55
: 176
377
                                146

-------
Sample:  Run 2, last effluent
                                                             , Estimated
Library Search                                              Concentration
    Number                    Compound Name                  |
      1                 Methyl-2-cyclopenten-l-one           ;   18

      2                 Unknown compound                     !   15

      3                 Unknown compound                     ;    7

      4                 Unknown compound                     -5.5
                                 147

-------
                                  Appendix B                      •

                ASTM AND RCRA RESULTS (from MCWhorter, 1982)

TABLE B.I..  CONCENTRATION IN ASTM WATER SHAKE TEST EXTRACTS - SPENT SHALES

Parameter
PH
EC
ALK
H2C03
HC03
co3
TDS
F
Cl
P04
N03
so4
Zn
Fe
Co
Li
V
NH3
8
Cd
Be
Mg
P
Si-
Mo
Mn
Mi
Na
Cu
A1
Ca
Ba
K
Cr
Sr
Pb
Ag
Tl
Se
As
Hg
Units
---
pmhos/cm @ 25°
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
I mg/l
mg/l
mg/l
mg/l
mg/l.
TOSCO
4:1
8.69
2650
164
0.88
191
4.0
1970
20.2
9.8
<0.03
16.0
1130
0.020
0.018
<0.005
0.079
0.007
0.644
2.500
O.001
<0.0005
35
0.18
0.8
1.56
0.053
<0.005
545
<0.001
2.15
31
0.117
8
0.025
0.53
<0.010
<0.001
0.006
<0.020
0.018
<0.001
II
20:1
9.01
740
96
0;24
107
4.7
510
7.5
1.9
<0.03
19.5
238
<0.005
<0.005
<0.005
0.039
<0.002
0.067
0.530

-------
TABLE B.2.  COKONTRATIONS IN RCRA TEST EXTRACTS - SPENT .SHALES
Parameter
pH
EC
AUC
H2C03
HC03
C03
IDS
Cl
P04
N03
so4
Zn
Fe
Co '
Li
V
NH3
B
Cd
Be
Mg .
P
Si
Mo
_ Mn;
Ni
'Ma
Cu
Al
Ca
Ba
K
Cr
Sr
Pb
Ag
n
Se
As
Hg
Units
......
ymhos/cm@ 25°
mg/t
mg/t
mg/t
mg/i
mg/t
mg/t
mg/i
mg/t
mg/i
mg/i
mg/i
mg/t
mg/i
mg/i
mg/i
mg/t
mg/t
mg/i
mg/t
mg/i
mg/t
mg/i
mg/t
mg/i
mg/t
mg/i
mg/t
mg/t
mg/t
mg/t
mg/t
mg/t
mg/i-
mg/t
mg/t
mg/i
mg/t
mg/t
TOSCO II
7.72
5710
2737
140
3325
7.5
8180
22.2
<0.01
2.0
229
0.078
<0.005
<0.005
0.084
0.006
0.60
0.640
0.003
0.0045
81
0.6
1.2
<0.05
1.260
0.055
131
0.014
<0.02
1872
0.780 -
3.9
0.007
16
<0.01
0.002
<0.005
<0.02
<0.01
0.075
HYTORT
4.94
1540
430
13278
525
0.002
1740
8.95
<0.1
2.3
97
0.477
0.078
0.120
0.019
<0.002
1.66
0.340
0.013
<0.0005
85
0.4
3.7
<0.05
8.98
0.971
11
0.023
0.44
319
0.210
22
<0.005
1.0
<0.01
0.003
<0.005
<0.02
0.010
<0.001
LURGI
RG-I
8.06
4150
1612
37.8
1948
9.5
5690
7.1
<0.01
1.53
684
0.138
<0.005
<0.005
0.173
0.008
3.28
0.520
0.004
<0.0005
290
0.4
0.6

-------