USER'S GUIDE TO
                    FLEX
             FLEXBLE MEMBRANE LINER ADVISORY
                     EXPERT SYSTEM       :

                      VERSION 3.0
                       Prepared'byL
              U.S. Environmental Protection Agency
            Center for Environmental Research Information
              Risk Reduction Engineering Laboratory
                       Cincinnati OH
                      February 1990
\

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                          USER EVALUATION FORM
   Meiil to:                 Daniel Greathouse
                  Risk Reduction Engineering Laboratory
                  U.S. Environmental Protection Agency
                     . 26 W. Martin Luther King Dr.
                          Cincinnati,  OH  45268
     We hope that  you've  enjoyed using FLEX and would appreciate
     if you would  take  a  few minutes  to fill out and return this
     evaluation  form. Your  specific responses will  help us refine
     and improve the  system.                              '  '  •
 1. What kind of problems did you have,  if any,  in installing the system?
2. Did you experience difficulties in using the system?  If so, what were
   they  and. under what circumstances did they occur?    .             T
a. Were the onscreen directions clear and accurate-?/,If;: not, 'where
   specifically could they be improved?
4. Were you able to print out your work without difficul'ty? r£ not, what
   kinds  of problems did you experience?           .-
5. Please write any additional comments:
Name
Organiz at ion 		

Street	     '	;	.	;	.___

City	State	L_ziP.

Phone	                  	Date	_,	

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                                                                              ii
DISCLAIMER

The  system described herein., was  developed  under contract for  the  United States
Environmental Protection Agency. A review of this system by  the Agency has yet to be
completed.  Information obtained through the use of this system should not be presumed.
to represent U.S. EPA.policy and no official endorsement should be inferred. This system
is not a, substitute for review of EPA Metiod 9090 data or RCRA Part B applications by
authorized regulatory personnel.          '--'.?•.

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                                                             ;            lii


TECHNICAL SUPPORT


If you encounter a'problem in using FLEX, version 3.0, we suggest that you first review the
relevant part of this user's guide.,If after doing so, you continue to have difficulty, please
contact Expert System Software Support:


                              Daniel Greathouse
                     Risk, Reduction Engineering Laboratory
                      U.S. Environmental Protection Agency      '
                          26 W Martin Luther King Dr.
                             Cincinnati, OH 45268
                         (513) 569-7885 or FTS 684-7885


When you call he prepared to describe the specific system operation and the history of
responses to the system during the run which led to the problem experienced.

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 TABLE OF CONTENTS


    COMMENT CARD                                                   ;
    DISCLAIMER                                                        H
    TECHNICAL SUPPORT                                               ih
    CONTENTS                                                         Jj

 1.0     INTRODUCTION                                               l
         1.1 EPA Method 9090 and FLEX                                   1
         1.2 Hardware Requirements                                       2
         13 Contents of the FLEX System                                   2
         1.4 Installing the System                                  '  '      3
         1.5 Starting the Program                                          3
         1.6 Introductory Screens                                          3

 2.0     RUNNING THE SYSTEM                                         4
         2.1 The Menuing System                                          4
         2.2 The Main Menu                                              4

 3.0     DATA ENTRY,                                                 6
         3.1 Enter General Informatibn                                     6
         3^'Enter".EFA.1Method69090:itestdiMa^'.;:<.                         7
               3.2.1 The Parameter Menu and Data Sheets                     7

 4.0      ANALYSIS                                                     11
         4.1 Data Analysis and Report Generation                            11
               4.1.1 Report Selection Menu"                                 11
               4.1.2 Outpur Selection Menu                                 11
         42 Conclusion Generation .and the Rule Base  ..--.•                     12

 5.0      FILE MANAGEMENT                                            14
         5.1 Organizing and Managing  Your Data Sets with FLEX                14
         5.2 The Load existing data set Option                               14
         53 The Save data set Option                                       14
         5.4 Hie Change current drive  Option                                15
         5.5 The Change current directory Option                             15
         5.6 The Remove a data set from memory Option                       15
         5.7 The Delete data set Option                                     15
         5.8 The EXTT Option                                            16

6.0      SAMPLE FLEX SESSION                                        17
         6.1 Sample and Practice Consultation                                1.7
         6.2 Sample Summary  Report                                      40

7.0      TROUBLESHOOTING                                           46
         6.1 Error Messages                 '                             46
           Software Support                                              46

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                 APPENDIX A      	
                      UNER PARAMETERS UNITS and TEST DIRECTIONS       47

                 APPENDIX B                                   :
                      LINER TEST METHODS as of DECEMBER 19E9   \         50

                 APPENDIX C
                      LINER NSF STANDARDS                     !         52

                 APPENDIX D
                      FLEX SYSTEM LIMITS on INPUT DATA                  53

                 APPENDIX E
                      LINER "Rulebase" FLOWCHARTS                        55
                           HDPE liner                                    55
                           PVC liner         ,                    ;        .55
                           CSPE-R liner            ,                       74
Jf;::,'-*-.,V-
*&\

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  1.0 INTRODUCTION

  1.1  EPA Method 9090 and FLEX

  FLEX short for Flexible Liner Evaluation eXpert, is a computer program that assists in
  the interpretation of data from EPA Method 9090 tests. The U.S. Environmental Protection
 Agency uses Method 9090 as the standard test for determining the chemical compatibility
 of flexible membrane liners used in solid waste containment applications. In testing Method
 9090, a portion of the liner is immersed in actual or synthesized leachate1 for 120 days. The
 leachate's composition is representative  of the chemical composition which .the liner is
 expected to encounter in  the containment application.  Various physical properties are
 measured prior  to immersion and at 30 day intervals throughout the 120 day  immersion
 period.  Changes and trends in the data are then  analyzed to determine whether the
 leachate has interacted with the liner in any way that could compromise the -liner's integrity
 as a containment barrier. For example, if the analysis identifies an increase in  the weight
 of a. sample after immersion, this could indicate that leachate has been absorbed by the
 liner, rendering the  liner unfit for the proposed installation. •

 The FLEX system (see Figure 1-1 for FLEX flowchart) uses artificial intelligence techniques
 to analyze selected EPA Method 9090 test results; The program's design enables the system
 ta quickly run .the 9090 test .data, through a large number of , rules, representing conventional
 liner standards. It,then generates a report detailing, data omissions, inconsistencies,, and any
• indications: that  the liner- may be unsuitable for containment of the test leachate or a
 chemically similar substance. This system can analyze data for three common flexible
 membrane liner  materials:
              • Polyvinyl Chloride (PVC)
              •Reinforced Chlorosulfonated Polyethylene (CSPE-R)

 The FLEX system is designed to run on an IBM PC AT or compatible computer. "Option
 menus" and on-screen instructions are displayed at turning points throughout the program,
 guiding the user every step of the way (please refer to 6.0 Sample Flex Session for screen
 representations). These "Option menus" present sets of available procedures that  can be
 selected directly from the menu screen. Each menu screen provides instructions detailing
 the available options and the keystrokes required to execute'them, Only a basic familiarity
 with the computer keyboard is needed to run the program. The operator should, however,
 have an understanding of EPA Method 9090 test procedures.

 The FLEX system is  a useful tool for reviewing EPA Method 9090 test results. It should
 be noted that the  program is designed to provide assistance to  those responsible for
 evaluating Method 9090 test results. Under no circumstances should the recommendations
 of FLEX be considered absolute; especially in the case that the system finds no problems
 with the test results.  FLEX is not a substitute for a review of the test results by a human.
 professional. Rather, FLEX is a screening tool geared for use by those familiar with flexible
 membrane liner testing and EPA Method 9090.  The system can rapidly scan data sets and
 pinpoint inconsistencies in the test data and test results which suggest  that the liner is

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                                                                            2

 substandard  or  incompatible  witit the expected waste composition* In addition, the
 conclusion report can be used as a supporting document in the decision process when the
 reviewer concurs with the rational proposed by the system.  In these capacities, FLEX can
 save time, reduce oversights, and enhance the consistency of Method 9090 test reviews.


 1.2  Hardware Requirements

 In order for the FLEX system to run on your computer, your machine must contain certain
 components and be configured properly. The following components are necessary in order
 •to run FLEX:                                                               ;

       " An IBM Personal Computer AT or compatible

       * A minimum of 640K bytes of RAM memory                              ;

       " only  1.2m disk drive

       * DOS version 3.0 or higher

       " A fixed disk drive with, at,ieast,,L5. megabytes of,free, space

       * Optionally; a pjinter-con^g^etEas^ system device PRT«F

 NOTE: Although your computer may have  640K  bytes of memory, memory resident
 programs in the .CONFIG.SYS or the AUTOEXECBAT files may use some of this
 memory. The  FLEX installation program alerts, you if insufficient free memory is present
 to start the system.                                           :


 13 Contents  of the FLEX System

 In addition to  this manual, the FLEX system includes one double sided, high density 5 1/4"
 diskette. This FLEX System Disk should contain the files:

             'INSTALLEXE
             •FLECEXE
             •SAMPLERFLX
             • SAMPLE? JLX
             •SAMPLECFLX                               '          r

The three .FLX files are sample files which are representative of the three liner types which
are analyzed by the FLEX system - HDPE, PVC, and CSPE-R. Section 6.0 SAMPLE FLEX
SESSION in this manual examines the >SAMPLEHJrLX* data set.

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 1.4  Installing the System               ,

 Before FLEX can be installed on a .personal computer system, the system must have-the
 necessary configuration to support the program. See section 12 Hardware Requirements,
 for a list of the necessary system components.  If all of the listed components are present,
 you are ready to install FLEX. Simply place the FLEX System Disk in the A: diskette
 drive. At the DOS prompt type . A: INSTALL  then press the  Bntar key. At this point
 the installation routine will ask for a disk drive on which to install the system.  The user
 should specify the identifying letter of the disk where FLEX is to reside.  The default (C:)
 is specified simply by pressing  Entar.  !The installation program will now create  a
 subdirectory to store the  FLEX program ccjde.  The default subdirectory is \FLB2C.  The
 default can be accepted simply by pressing Enter or the user may type an alternative. If you
 already have a version of FLEX installed on the machine, you may receive the message
 Unabl* to  craata directory. This is not a problem but signifies that the copy of the
 program on the fixed disk is being replaced by the version on the installation floppy. When
 the installation program terminates, you are  ready to run, FLEX,  Type  FLEX then press
 Eat«r to run the system.
                                       i
             t,                                                     -~V
 1.5 Starting  the Program

To start a FLEX session, the subdirectory that contains the FLEX files must be the .current
directory.  The current directory>;is^sefc^tn^^                   The FEEX.iristallation
routine places a batch file, FLEXJ3.AT, in the root directory of fixed disk C: which makes
the FLEX directory current and initiates the program.  Thus,  if C: \ is in the search path,
FLEX can be run from any directory simply by typing  7LSX at the DOS prompt.  This
method of starting the system should work  on most computers.  If it does not, use the
following sequence of commands to start the program:

       C:           (press Enter) - Selects the hard disk, C:
       CD VFLM   (press Enter) - Selects the FLEX directory
       TLEX        (press Enter) - Starts running FLEX

This sequence of commands assumes that the defaults were accepted when the FLEX was
installed. If the program was installed on a disk other than C: or in a directory cither then
\FLEX, substitute these  parameters for the ones shown in command line one and two
above. For more information oa directories, the search path, and entering DOS commands,
see the MS-DOS user's manual that came  with your computer.
                                                   '

1.6 Introductory Screens

Once FLEX is started, the program immediately presents its first screen. A brief disclaimer
appears. Pressing any key clears the disclaimer and produces a FLEX logo screen. This logo
screen is automatically replaced after approximately three seconds or you can continue
immediately to the first menu screen by pressing any key.

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 2-Q RUNNING THE SYSTEM

 2.1 The Men uing System

 Most of the information that the system needs from the user is input through the use of
 menus and data sheets. A menu is a list of choices, any one of which may be highlighted and
 selected, to perform a specific system function. When the first menu appears on the screen
 (the MAIN MENU), the first option listed is displayed in reverse video (dark letters on a
 white background). In order to select or highlight a different item, the arrow keys must be
 used. The right and down arrow keys move the "selector box" to the next lower item in the
 list.  The left and up arrow keys  move the "selector box" to the previous .item in  the list.
 When the desired item is selected or highlighted, press the Enter key to execute that option.
 As a general rule, the ENTER key enables you ADVANCE in the program and the Escape
 key enables you to RETURN to the previous FLEX screen.            ;

 NOTE: On many keyboards, the arrow keys are shared with numbers on a special keypad.
 If no response is generated when the arrow keys are pressed,  it may be that the NUM
 LOCK is on. NUM LOCK works like CAPS LOCK - it  selects between two different
. interpretations of the same key. If NUM LOCK is on,- the arrow  keys are being interpreted
• as numeric digits rather tnan:cursoc direction keys. Simply  press the NUM LOCK key to
 turn off, this, function .andthe^seleetor5blGck;,shouldinowA operate properiyv:


 2.2 The MAIN MENU                  "                         '

 The FLEX flow chart, Figure 1-1, illustrates.the central role of the MAIN  MENU in the
 puograin's organiTationwTAe MAM MENU, and all-of.the program's screens inclttdeuon,--
 screen information. The top of the MAIN MENU screen  (see Figure 2-1), for instance,
 displays the version number of this installation and the Laboratory (RREL) and location
 (Cincinnati) where FLEX was developed The bottom of the screen displays the easy-to-
 follow IH8TRUCTIOM8 box (what to do at any given screen - CENTER),  the currant
 diractoryi that FLEX is using (please refer to 5.4 The Change current drive  Option
 and 5-5 The Change  current directory Option - LEFT) and  currant  data  aat:
 information (the file you are using • RIGHT). Once a session or data set has been saved
 and reloaded, the MAIN MENU will display the liner type  and  thickness, the liners
 immersion temperature, and the name of the current data set or saved name.

Tide MAIN MENU is the program's central module from which all major commands are
 accessed in any order. This first functional screen presents  eight commands which can be
 organized into three categories: DATA  ENTRY,  ANALYSIS, and TILS MANAGEMENT.
 Each of these categories within the MAIN MENU will be discussed in depth hi forthcoming
chapters in this user's guide.                                                •

The DATA ENTRY category includes the Bntar ganaral information and
 Bmtar  BPA Mathod 90to taat  data options. The first option, Bntar ganaral

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  informations allows you  to enter general information into FLEX (Le. name, dateT
  sitename, etc.) which will appear in the Summary Report The second option, Bator EPA
  9090  test  data, allows you to select a liner material type, immersion test temperature,
  liner thickness, and then presents a PARAMETER MENU' which contains a listing of all
  the characteristics  of the flexible membrane liner that FLEX is programmed to analyze.
  After selecting a parameter and unit measurement, FLEX displays a data sheet in which'the
  test data can be entered. For a detailed explanation of this command category refer to 3 0
  DATA ENTRY.       	~                              .
           f«L ADVISOR, Version 3.0        HREL, OSEPA    '         Cincinnati, Ohio
                                      1 MAIN MENU
                                Enter general inf oraation
                              Enter EPA Method 9090 test data,
                              Analyze data 6 generate report
                                Load an" existing data, set
                                    Save a data set
                                  Change current drive
                                Change current directory
                             • Scaova a data set from unary
                             Delete a data set file from disJc
                                        EXIT
                                     db IWJCL'ICNS
              I. •     Use th« arrow keys to highlight the desired, function.
                           Prtss Enter to execute the function.       •
                              Select EXIT to return to COS.
          Current direetoryr.er\FLBC.         !            aarent,dat^,

                                 .   Figure 2-1

The ANALYSIS category contains the Analyze data  i  g«n«rat*> raporU option,
which when selected, will instruct FLEX to test the input data and generate a summary
report.   After selecting this command, the user has  the  option  to select the type of
information they would like to generate (input information, conclusion information, or both)
and the type of output they would prefer (screen, printer, or textfile)» Please refer to :4.0
ANALYSES for further information.

The TILS XAXAGZXSHT category includes the remaining commands from the MAIN
MENU:  Load aa «xi»ting data  s«t, ffav« or  cr«at« * data ««t,
Chang*  currant driva, Chang*  currant directory/  R«nov«  a data »«t
from aaaory, 0«l«t« a data s«t fii« in DOS, and Exit.  These commands give
you the flexibility to manage files or data sets more efficiently,  especially when these files
begin to multiply. For further information on these commands  or options, please refer to
5.0 FILE MANAGEMENT.

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 3.0 DATA ENTRY

 3.1 Enter General Information

 While the main intent of this system is to generate a comprehensive analysis of the three •
 FML liner's provided by FLEX,  the Enter general information option is a valuable
 way to store all the additional information-needed to produce a well-rounded analysis report
 with FLEX. It is strongly suggested that the Enter  general  information option be
 used as the fjisi option when beginning a session with FLEX unless you intend to •specify
 a drive and directory for your  FLEX data set storage (please refer to 5.4 The Change
 current drive Option and 5.5 The Change current directory Option), in which case you
 would immediately  follow-up with this option. After selecting this option, a screen will
 appear with the following information to respond to:

            *,    Enter your name in the  space  provided:
            *     Enter today's date in the  space-provided:
            *     Enter the sitename in .the  space provided:
            *     Enter a project I.D.  in  the space provided:

A blinking black cursor in a white box ("text box") will appear behind the first inquiry. You
are now ready to, type information into this box. Any type of text from the keyboard may be
used (r.e. symbols, upper or lower-case, numbers, etc.). Each  "text box"  or cell on page;
(screen) t: and  T has a Tnarirrmm spar» of 7Q rhqr^^reprO"ldf
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             *    Describe &09-0 Method opt ion's* t3tat? were not followed:
             *    Describe incorrectly performed lab procedures:
             *    Describe flaws in Lab, specimens:
             *    Describe qualitative lab observances:

The screen format is the same on all four pages with corresponding "text boxes" for each '
inquiry and an INSTRUCTION box on the bottom of the screen. The same rules for
entering text, skipping; a "text box", editing and deleting text, and moving among "textboxes"
apply, with one exception, pages 3 & 4 will now handle up to 7T,cbaracters. When all the
desired information has been entered for each inquiry and the 'Enter "key is pressed at the
last "text box" of the last page, FLEX will return to the MAItfMENU. _""


3 JL Enter EPA Method 9090 test data

As you can see from the FLEX flowchart Figure 1-1, the Enter EPA Method 9090 test data
option is the second of the two DATA ENTRY options. This is where all pertinent liner type
information is collected (via MENUS) and test results are  entered.
                                    I
After selecting this option, you will  be asked to select from three common flexible
membrane liner materials from the LINER  SELECTION MENU, they are:

            * High  Density Polyethylene (HOPE)
            * Polyvinyl  Chloride (PVC)
            * Reinforced Chlorosulfonated Polyethylene  (CSPE-R)

            Note:   CSPE-R  is also referred to as Reinforced Hypalon.

Only one flexible membrane liner material may be selected with each FLEX session. After
selecting the liner material, you will--beprompted-bythe Temperature SelectioE Menu to
select either Degrees Fahrenheit or Degrees Celsius for liner immersion test input  Once
a temperature unit is entered, FLEX will prompt you for the immersion test temperature
in the "text box" provided. A similar prompt will appear asking you to input the nominal
immersion test gauge  thiAn»« (in  mil*;) and  will also  provide a "text, box"  for  this
information. After this is entered, the  PARAMETER 8BLSCTXOM  MMTO (see Figure 3-1)
appears  and the information you have just entered Le., liner type / scrim type (CSPE-R
only) / thiricne»? and temperature w/  degrees Fahrenheit or Celsius, appears on the left
and right upper portions of the screen.


3.2.1 The Parameter Selection Menu and Dal* Sheets

The  PARAMETER SELECTION MENU contains a list of all the characteristics of the flexible
membrane liner that FLEX is programmed to analyze. The Flex flowchart, Figure  1-1,
contains the parameter listings for each flexible membrane liner. HDPE, PVC, and CSPE-
R. Once one of the parameters from the' PARAMETER  SELECTION  KBHU is selected a
UNIT SELECTION  MENU, which contains unit measurements options and/or ar TEST

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  DIRECTION  MBNU containing  machine 
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                           -"             :                                          9

 erase the contents of a cell without inserting a new value, select that cell and then press tire
 Pi key.  When all values have been entered for a particular data sheet (the data sheet need
 not be completely filled), press the- Escatp* key to return to the PARAMETER  SELECTION
 MENU.- If no more parameters are desired, press Escape  again to return to the  MAIN
 MENU.

 Space, is provided on the sheet for five test replicas for each time  period. If, however, less
 than five, replications are reported or data for a certain.time/period^is-rmissing,. theasystem.
will perform the analyses to the best of its ability. NSF recommends five.replicates, while
 EPA recommends three replicates. If data for a-particular parameter is insufficient to run
 one or more of the analyses, a message to phis effect will be printed in the output report.
There is no way to include more data than can be contained oh a single input sheet for any
parameter.    '          ",
                        ••uJi. . I".


There are two different formats for data sheets, Non-Destructive  and Destructive:
           fML ADVISCR, Vcisicn 3.0-   	    FREX, USEPA               Cincinnati, ct-do

          Lintr: HDEE  (80.KOS)      	,         Ttapirature: 23 DECREES CSISItB

          Rtranvtcr:,mijiw  ,     . .  ,           unit: CZNUMSIHS
          INPUT: _                •                                 .

             aansrir ray 3
                    arrow }ay* to aawt twtuMn calls.  PKMB Fl to 
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                                                                               10
  each time period and  that  the  dimensions  are  recorded both  before and after
  immersion. At this, point, pressing the Flo key will produce a graphic representation
  of the  percent change between- the control sample and the test-sample- for each
  column in the data sheet.                                     '.
       FML ADVISOR,  Version 3.0         RREL, USEPA               Cincinnati,  Chic

      Liner: HDPE (80 MILS)               •  Teaperature: 23  riPt^in-v CELSIUS

      Parameter: TEHSH2 biKhNUlH AT Y2ZLD    Chit:  PCCJNDS/INCH OF WIDTH
      OTPOT:
      MACHINE          OCNUDL  DAY 30   DAY 60   DAY 90 - DA* 120
      DIRECTION     .
         Use -the- arrow keys "to move between cells.  Press Fl to delete a* cell.
       Press F10 to graph data. Press Esc to return to the test direction menu.
     current- directoryr C:\FLBC                       Current data 'set: none
                                Figure 3-3

Destructive is used with physical property  tests Le., strengths, elongations, tear,
puncture, hydrostatic resistancns, elasticities, and adhesions (see Rgure 3-3). This
format has a single control column and a test column for each of the four months of
immersion. The difference in formats is necessary because physical property tests are
destructive and a sample can be measured only once. Changes in physical properties
must be, referenced to the  average of control samples. Like the non-destructive
format above, the same capability to produce  graphs is provided by pressing the 710
key. These graphs wffl be calculated by the actual values in the test data for each of
the parameter types listed above.

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                                     ;                                         11

 4.0 ANALYSIS

 4.1 Data Analysis and Report Generation

 The  Analyz* Data and G«nerat« R«port option of the MAIN MENU is used to
 perform an analysis of Method 9090 test results previously entered into parameter datar
 sheets (see section 33  for information on FLEX data  sheets). The analysis subsystem
 consists of two menus, a "rule base", and a data browser. When this option is activated from
 the MAIN MENU, the system first checks for data in the data sheets. If no results have been
. entered into any of the  data sheets, no analysis can be performed; The system displays a
 message to this effect, and control is returned to the X&XK MENU. If, however, this option
 is selected and data has been entered, the REPORT SELECTION MENU and the OUTPUT
 SELECTION MENU appear respectively. The operation of these^menus. is,describedbrtwo
 subsequent sections  of this chapter. After the REPORT SELECTION option is made,-,
 FLEX begins to assemble the  output report  General information is listed in the output
 whenever it has. been entered (please refer'to 3.1 Enter General Information for description.
 of fields). Input data,, conclusion text,  or both are  listed.,,as options  in the output report
 according to the choice made at the REPORT  SELECTION MENU. Likewise, the destination
 of the output report is determined by the choice made  at the OUTPUT SELECTION MENU.
 As can'be seen, the output report generated by. the  system can take a variety of forms
 depending,upon.user,preferences, specified via these two  menus.


 4.1.1 Report Selection Menu

 This menu allows the user to specify the type  of output desired:

             * Output ta«  input data
             * Output th«  conclusion    .
             * Output input daita  &  conclusion

 "Input data" refers to the values within each parameter data sheet. These values are included
 in  the output  report, if and only  the first  or third  option  is chosen at  the  REPORT
 SELECTION XEHU.  The 'conclusion" refers to the  collection of text  that results  from
 applying the input data to the "rule base" (please refer to Section 4.2 Conclusion Generation
 and the Rule Base, for an explanation of the function and operation of the FLEX system
 rule bases). The conclusion text is included in the output, if and only the second or third
 option is chosen at the REPORT SELECTION MENU.

 Pressing B»c at the REPORT  SELECTION MENU returns control to the Mianr MENU.


 4.L2  Output Selection Menu

 This menu allows the user to specify the,destination of the output report Available options
 are:           .

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                         -            .                                         12
                            '•''  -!->- '       •  *>;•  -^                        .         '  '
              * Display th«  output  r«port on  th« screen
              * Print th« output r»porfc on system printer
              * Save the  output report as a text file

 The Display the output report on the screen option presents the output report
 to the user on the computer video display. General information and, input data, if present,,
 are displayed in the output window. The user is prompted to press a key in order to move
 from one screen to the next.  The output report is displayed in the data browser.  The data
 browser is a window  which allows the user to scroll backward and forward through  the
 output report using the up and down arrow keys or the PgUp (page up) and PgDn  (page
 down) keys. ,PgUp and PgDn scroll the text a full page in the specified direction. Pressing
 Esc while in the browser will return you to the OUTPUT SELECTION  MENU.

 The Print the output report on  systea  printer option sends the conclusion
 text to the system printer (DOS device PRN).  If for some reason, the printer is not  ready
 to accept information  (not turned on, out of paper, etc.), the FLEX system will display an
 error message and give the- user a chance to correct the  problem.  Alternatively, the user
 may press Esc to cancel the print command and return to the  OUTPUT SELECTION
 MENU.                  '                                                       ,

 The Save the output report as  a  text file option allows the user to save the
 output report to a disk, file:in ASCII format. ASCE is the code used by, DOS to store text. *
 AJso,  most word processors have the ability to rearf'ASCn files. Thus by skvingthe output1
 report to disk,- it can be edited and/or inserted into other documents (for example, a
 response to the applicant). This option provides a  method to save  the text of an analysis.
 Note  that this saves only the text of the output report and not the structure of the data
 sheets that were input to generate the conclusion.  Section 52 describes how to save a
 Method 9090^ data,, set so, that it caa be. reloaded^^^
 analyses.  When the user selects this option, FLEX prompts for a file name.  The name
 entered must be a legal DOS file specification; Legal file names are described in the MS-
 DOS user's guide. If the file name specified already exists, the system will prompt the user
 to verify that the file is  to be overwritten or optionally allow the user to change the specified
 file name. The extension .OUT will automatically  be concatenated to the file name you
 create but should not be specified when saving the  output report as a text file.

 Pressing  Boo at the CUTOUT SELECTION MENU  will return the system to the  REPORT
 sisLscrroarMDTO.
4.2 Conclusion Generation and the Rule' Base

Although FLEX can be used simpry as a record keeping system for Method 9090 test results,
the primary benefit of using the system is to allow the computer to perform a rapid
screening of the test results in order to reduce  oversights and increase review consistency.
To accomplish this FLEX contains a  number  of  rules which specify what  may  be
unacceptable changes in liner properties in the context of Method 9090 testing.  When a

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                                                  -                             13

conclusion is requested via the  REPORT SELECTION KURT, one of three sets of rules is
selected based upon the liner material type, specified in the  LIMBS. SELECTION KENT;.
The test  results  are first checked for compliance with applicable National Sanitation
Foundation standards (please refer to APPENDIX C - LINER NSF STANDARDS). Next,
rules are applied to see if changes in the reported test values exceed reasonable limits as.
determined through interviews with liner manufacturing and testing experts.  If changes, in.
the. test values for a specific parameter are: found to be within these limits of variation, then
values produced, by a quadratic regression of the data are checked  against another set of
limits to determine if  there is a trend toward an excessive, change in a parameter.  In
addition,  data is  checked for  both  completeness,,and consistency.  The rules which
incorporate these  data checks (per liner type) are shown in the form of a flowchart in
Appendix E.

The results  of  these  quantitative  analyses  are  subsequently  expanded  into  English
descriptions.   These  descriptions are then concatenated into a report which details any
failure of the data to meet the listed criterion. In addition, justifications are provided to
explain how this interpretation of the given data was reached and why this condition may
or may not indicate a potential for failure of the liner system. This conclusion is optionally
combined with General Information and- Input Data and reported according  to the option
selected in the OUTPUT SELECTION  XENTJ.

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  5.0  FILEMANAGEMENT

  5.1  Organizing and Managing Your Data Sets with, FLEX

  The remaining seven choices provided by the MAIH  MBKD are the; Load an  existina
  data  sat,  sava  a  data  sat,  Chang* currant  driva,  Changa currant
  directory,  Remova  a data  sat  from  mamory,  Oalata  a data  sat  fii«
  from DOS, and BUT  options. These functions enable the user to effectively manage sets
  of Method 9090 test results. Thus, the information entered in a FLEX session can be stored
  on and  reloaded from a selected disk drive and directory  of your choosing. In this wav
  results of a test need not be completely entered at one sitting. In addition, the'reviewer can
  backup test results for future reference.          "


 52  The Load existing data set Option

 VThen   Load an axisting data set  is executed, a menu of the available data files
 is presented. This menu differs from the other menus described  in this manual in that it
 displays  up to six columns of choices as opposed to a single column. However, the  process
 of using the arrow keys  and  the Enter key to  move the selection block and  choose the
 desired option is the same i.e., use the arrow keys to move the highlight block" to the desired
 data set name and press- Enter «r load the data.  FLEX data sets are distinguished from
 other files, in...the.- directory by their, .PLS  extension. Normally,  only files created by the
 FLEX   Sara  a data sat  option should have this extension. After data, is  loaded,
 control is returned to the  MAMr MEHO~ and the user has  the option of performing any
 operation exactly as if the data had been entered from the keyboard.


 SJf  the  Save data set Option

 Tie  Sava a data a«t  option creates a disk^^ file which contains acopy of the Method
 9090 data currently in use. Note that this function saves only the input data and not the text
 of the conclusion. The analysis must be re-run in order to obtain the conclusion from a
 saved data set.  When this option is executed, the system will prompt for the name of the
 data set.  This name should consist of up to eight characters each of which is either  an.
 alphabetic letter or a numeric digit. If more than eight characters are entered, only the first i
 eight are used.  Specifically, this creates a file in the current directory of the current disk
 with this  name and a . TUL extension (this extension should not be specified when saving
 the current data set). In this way, the current data  set can be referenced in the future
 without re-entering the test results.  If a data set with the specified name already exists,
 FI-EX will ask you to verify that this file should be overwritten. If you respond TBS, the
 data in memory wOI be transferred to this file and the previous contents of the  file will be
 lost.  If you respond no, FLEX gives the user  another opportunity to enter the data set •
 name. A complete explanation of file names and extensions is provided in the MS-DOS i
user's guide.

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                                                                .
 5.4 The Change current drive Option

 The Chang*  currant drive  option allows you to communicate directly with, DOS from
 within FLEX and is an excellent way for you, to organise your data set files. Selecting this
 option at the beginning of a FLEX session, and then selecting a drive from the Drive
 S«l*ction  M*nu, will allow you to save your data sets to and load your data sets from
 either floppy disk (A: or B:) or a-hard drive (C:, D:, E:, F: G:) supported by your computer.
 Because your data sets will only  be saved to the current directory of these drives, you may
 follow-up this option with the Chang* currant directory option (please refer to 5.5)
 to further refine and personnalize the "location" of your saved data sets via a directory.
 5.5  The Change current directory Option

 The Chang* currant   directory  option should be used in  conjunction with the
 Chang* currant driv* option (except for the default C: drive where this option can
 be selected directly from  the HAIN  MEHP) to direct your data set to a directory of your
 choice. In order for this option to function,  the directory you are saving your data set to or
 loading it from, must, already have been created in DOS. When you begin a session with
•FLEX and.select your drive via the Chang* currant drive option, select the Chang*
 current  directory option to enter a  new directory other than the FLEX directory.
 FLEX will, then, be? directly linkexLlo,;me;selected;draeiory throughout the session. If you
 type in a directory while one is already in use or one that has not been created a ' That
 diractory does not  exist. Praia* Esc  to cancel or aay other key to
 r*try* message will appear.     .     <


 5.6 The Remove a data set from memory Option

 The  Remove a data set  from memory option deletes all the FLEX data currently
 residing in memory. This  option can be used  after running an analysis to clear all the test
 data prior to entering another data set.  This option also removes from memory all
 information concerning the liner type and the data set name. USE THIS OPTION WITH
 CARE! If this option is executed and the parameter data has not previously been saved,
 this information cannot be retrieved.
5.7 The Delete date set Option

The Delete a data sat file in DOS option allows the removal of FLEX data sets
from a disk. It may happen that a data set which was saved to disk is no longer required.
Deleting unwanted data sets will increase the amount of free space on the disk so that more
information may be stored there.  To delete unwanted data sets, choose this option from the
MAIN MZH1T.  Use the arrow keys to move the highlight block to the unwanted data set
name and press Enter to delete.   USE  CAUTION  WITH THIS  PROCEDURE.

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 DELETED DATA SETS CANNOT BE REPLACED. This function performs exactly the
 same function  as the DOS  dal and  arasa commands.   However this, function  is
 preferable because it is menu driven and therefore easier to use.


 5A The EXIT Option

 The  EXIT option should be selected when you want to leave FLEX. Be sure you have
 saved your data set before selecting this option (please refer to 53). Once you have entered
 any input into the FLEX system and select the BUT option from the MAIM MENU a Data
 has  baen aditad but not savad. Tna currant data can ba  stored using
 tha  sava faatura in th«  main aanu.  Xra you aura you  want  to EXIT
without  saving  changas?  (y/n)  message will appear. If you have  already saved
your  data set, type y and  press the Enter key to  Exit USE CAUTION WITH THIS
PROCEDURE. If you have not saved your data set, a y and Enter key response to this
message will EXIT the FLEX system without saving your session. A "n" and Enter key
response to this  message will, return you... to the MAIM  MENU to select the Sava  data sat
option.

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                                    .                            '17

 6.0 SAMPLE FLEX SESSION

 6.1 Sample and Practice Consultation

 The following is a general description of how the FLEX system works. This section contains
 a complete FLEX sample run, including input and analysis, and allows you the user to get
 "hands on" experience with FLEX. Before you begin this session, it is strongly suggested that.
 you REVIEW THE MANUAL. While, you are working through this session, please follow
 along, with the .FLEX, flowchart (Fig, 1-1)  in chapter 1. If you want to QUIT this session
 at any time, continue, to press the ESCape  key until the MAINxMENUt.appears, highlight
 EXIT, and press the Enter key.   -                   -

 In the sample session, you will begin by retrieving a ^partially completed data set called
 "SAMPLER". You will be instructed to select a liner type, enter its immersion temperature,
 gauge, input test data on the width of the liner, correct improperly entered data, examine
 parameter data, and save the revised data set

 During this sample session:  -

 REGULAR    text indicate comments about FLEX'

 ITALIC       text indicate the instructions;for the user to type

NOTE: Remember that pressing the ESCape (Esc) key at any point in the FLEX system
returnsyou to the previous screen. Executing ESCape no more than three times will return
you to  the MAIN MENU.
Now Begin Sample .Session:
1.    -     Starting the  system  (Be sure FLEX is  installed,  refer  to
            1.4 Installing the System)

            At  th«  C: prompt  (or whatever disk drive you specified
            FLEX to reside on)    -

            type 'CD \FIET'
                                    I
            At  the  YXKC*  prompt

            type 'FLEX'

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                                                                                      18
               The. Disclaimer  Screen  appears
            Tliis is a demonstration  copy of a  program  under development, at the
            U.S. Environneneal PiuLection  Agency  Research  Center in Cincinnati,
            Ohio.  This ptuyidm has not yet undergone Agency review and no official
            endorsement of this systeo should be inferred.
                           PRESS A KEY TO BEGIN THE DEMNSTRftTICN
3.
The; FLEX logo  screen  appears
                                      Liner Advis
             press the  'Enter' key

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4.
                                                                                     19
The MAIN MENU  appears
         FML ADVISOR, Version 3.0
                          KKtlL, OSEPA
                                       MAIN MENU
                                Enter general inforaaticn
                              Efttsr EPA Method 9090 test data
                              Analyze data s generate'report?-;'
                                rcwt- an existing data set.
                                     Save a data s«t
                                  Change current drive
                                Change current directory
                              Remove a data set Cron memory
                            Delete a data set tile Crcn disk
                                         EXIT
                                     INb'lMJCl'lCNS
                       tha arrow Jeeys to highlight the desired function.
                          Press Enter to execute the function.
       I                      Select J3OT to return to D3S.
       Current directoryr Cr\FEEX                  '     Current data set: nerve
             Note that. the,.current , 'data. A«t:  is  listed as  "NONE".
            press tJje.,dawrK.3rrav key^&MaiesKto* highlight 'Load* an ^existing data
            set' then press  'Enter' to^.select 7t.
  FML ADVISOR, Version 3.0        "   HREL, USEPA                   Cincinnati, Ohio

Use arrow keys  to lo«d the desired data set.  Press  Esc to cancel.

SAKPLEP      SAMPLEC      SAMPLEH
Current direetoryt  Ct\rtBX
                                           Current, data aeti none

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                                                             20

  Notice  that three data  sets currently  exist   in FLEX  -
  "SAMPLE?",  "SAMFLEC",  and  "SAMPLEH";  These are sample
  files which represent each of: the three liner types which
  are analyzed by the FLEX'system. In this sample session
  you will  examine  the HDPE-liner "SAMPLER" data set.

  Each time you  do a  session with FLEX and  save  it, the
  data set name  you. have . specified  will appear  on  this
  screen when you select the Load existing data set option
  from,, the MAIN  MENU,.  You will  find  that  this is  an
  important feature when your data sets  with FLEX begin to
 multiply  and you would  like  to  go. back to complete  a
 partially completed saved  data set or go back  and  edit
 a completed saved data  set.

 press 'right' arrow key.2 times, press  'Enter'  to select "SAMPLEH"
    FME ADV35CK, Version 3.0       RREL, U5ZPA          '   Cincinnati, Ohio

   Liner: HKH DOSTK FOI2E33KI2JE (KDFE)  Tteperature: none ;

                                nrrf
                       Enter general information
                   Enter £FK Mctncd sogc test data   J
                     Analyze data, fr generate report.,, ',
                       laadr-an- esdsting"data" set-•' '•'••-• '•
                           Save a data/isetv..•. •-••'. .. ••
                        Cnange current, drive-
                      .Cnange current directory
                     BeBoye. a data. set. Sraa. memory  -
                    Delete, a data set file fron disk
                              HOT
                           2GTHXHCNS
               the arrow keys to highlight the desixed function.
           ,  '     Preas Siter to execute the function.
                     Select EOT to return to DOS.
  Current directory! Ci\FIBC —^————— current data set: SSMPUH
NOTE that: the Current data »«t:  listed now is "SAMPLEH" -
Remeaber  it  was pre-inputed  for  use  of  this  sample
session. When you begin  your own session with FLEX  the
Current data set:  will appear  .as "NONE" until you save
it  and assign it a  data set  name of your own choosing.

Now: select  the Enter general information option

press up arrow  key J times, press 'Enter1  to select 'Enter general
information?

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7-    -  •   It is  strongly suggested that you  use this option first
            when entering FLEX to enter all the pertinent information
            for the session.
             FML ADVISOR, Version--!.-a-       RREL,; USEPA             Circmnati, Ohio


                                    GENERAL INK2WATICN



              Sneer your name in the space provided:


              Enter today ls date in the space provided:


              Enter the sitenane in the space provided:


              Enter a project I.D. in the space provided:
                                	 •u*^jHcuA..fc.L\*na	^mmF i • t mmmumuimm
               Type responses to the following questions within the highlighted cells
                Die the arrow keys to nove between cells.  Press Fl to delete a cell "
               Press Enter to select a response.  Press F2 to move to the next scr**n.
              8,   Press Esc to return to the. previous scr«en and/or the main menu
           Current directory: C:\FLEX                   .current data sat- <
current data sot: SAMPLER
           Notice the.  Instruction, box  at the  bottom of the screen,
           it contains all the, information you need: to easily "get
           around" to enter and edit your site-specific information.

           - Enter your name  in space  provided:
                type  'John Doe'  - press  'Enter'
           - Enter today's date in space provided:
                type  'Dcceaber 15,  1989  - press 'Enter'
           - Enter the sitehatme in space provided:
                type  'Anywhere,  USA' - press 'Enter'
           -- Enter a project  ID in space provided:
                type  '218-792' - press  'Enter'
                                   \
           Notice you are now  on the 2nd page at General information

           - Enter the  name of  test laboratory:
                type  'US&A* - press 'Enter'
           - Enter the  date Method 9090  test begani
                type  'August 14,  1989' - press 'Enter'
           - Enter  the  date Method  9090  test ended:
                type  'December 12,  1989' -  prew 'Enter'
           - Enter  liner volatile^ content (percent) r
                press 'Enter7  to skjip
           - Enter  liner extract'ables  content  (percent):
                press 'Enter'  to skip

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                                                               22
 -  Enter  the. l.iner specific gravity (ratio) :
       type '0.94'  -  press  'Enter'          '                     .'.

 Notice you  are now on the 3rd page of General information

 -  Describe  liner  material in  detail:
       type 'Any American  Liner Inc.,  Non-reinforced High Density
       Polyethylene - press 'Enter'                ":               •
 -  Describe  the type of exposure, tank -.material :
       type 'Stain Jess steel tank'  • press 'Enter'
 -  Describe  leachate in detail:
       type 'Leachate  taken from previously filled cell Win Anywhere
       USA  - press  'Enter'
 -  Enter  frequency of leachate  change:
       type 'Two  times per month'  -  press  'Enter'

 Notice you  are now on the 4th  and  final page of  General
 information

 -  Describe  9090 Method options that were  not followed:
       type 'ATT 909XL ttethod: optfons. were  fallowed' - press 'Enter'
 -  Describe  incorrectly performed lab procedures:
       type- 'All  tests were performed correctly' - press 'Enter'
 -  Describe  flaws  in lab  specimens:
       type 'AIT specfaiefis  had1 scratches'  - press  'Enter'
               ualita*^                               -••••'.
       type 'ATI tests -followed, QA/QC.
 After pressing Enter at the last General information item
 notice  that  the MAIH MENU  screen reappears.
 FML ACVISCR, Version 3.0       HEEL, USEPX

Liner: HKH DENSITY FCOCTdaE (HDPE)  Teflperature: none

                           MMH MENU
; Cincinnati, Ohio
                   Enter general information   J
                 Ehter EPA Netted 9O90 te«t data  J
                   Analyze data & generate lefcurt
                     lead an existing data, set
                         Save a data see
                       Oiang* current driw
                           curzent dixectory
                         a data set frTB necory
                  Delete a data set file £rcm disk
                             EXIT
                          Do mi«'tu,CKS '
          IOte the arrow keys to highlight the deedxed function.
                Ptese artar to oeecote the function.
                   Select EOT to return to COS.
Current directory: C:\flEC ———————— current data set: SAMPLES

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9.
                                  i              .-                    23

           Notice the .checkmarks to the  right of the  Enter general
           information option. This indicates that data has been
           entered into  this  option or  category  (the  sample data
           you have  just entered) .  You  will notice  also  that the
           Enter EPA Method 9090 test  data  option has  a checkmark
           to  it's right. This indicates  that data has been inputed
           into this option of  the  "SAMPLEH" data set  previously
           for use of this  sample session.

           Select It ta examine  'this, data.,
           press- 'down' key once, press 'Enter'
            HiL",AD7ISCR,r Version 3.0 -   ;   PREL, USEPA    i'

           Liner: HIQI DENSIT* POUEUffiaiE (HDEE)  l^iperatura: none
                                  I
                                     SKI a.Tictr MENCJ  '
Cincinnati, chio
                            High Density Polytethylene (HDEE)
                               Polyvinyl Chloride (FVC)
                   Fabric-reinforced ddorosulronated Balysthyifine (CSEErS).


                   M7CE:  CSEE-R is .also referred to as  fteinrorced Hypalcn.
                          the areow keys to highlight a liner type.
                           arter ta select the type of liner tested.  •
                          Press Esc to ' •>'TT*n to the miin neru.
          Current directory: C:\FISX     ;               Current data set: SAMEUH
          Notice th«  liner type  High D«n*ity PolY«thyl«n«  (HDPE)
          has previously been selected,  as indicated  in the upper
          left-hand corner of  the  screen. A liner  type  must  be
          selected from the LXHBR SBLZCTIOir MZMTJ to advance  in the
          program. Before proceeding,  take note of the other screen
          format characteristics? the  ISSTRUCIIOMfl box, the current
          directory!  "C:  \FLEX"  information  (please refer to 5.4
          The  Change  current  drive  Option  and  5.S  The  Change
          current   directory   Option)  and    current   data  set:
          "SAMPLES" information appearing in the lower part of the
          screen,  as  they will  throughout the program,  to help
          inform and assist you through every  step. Notice also the
          LINER  SELECTION MENO  format. Most of the screens in FLEX
          will be in  MENU type ; format  (except  data sheets which
          will be  explained  shortly)  for easy selection  of the
          information that FLEX is programmed to analyze.

          press 'Enter'  to select 'High Density Polyethylene (HOPE)'

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 1C),
  The  TEMPERATURE SELECTION MEW: appears.

  EML AEWISCR, Version 3.0,         REEL, USEPA

 Liner: HIGH DENSITY POUE2KIBE (HDEE)  Ttenperature: none
                                                                                     24
                                                                     Cincinnati,; chio'
                                    TSM14JKA1URE SHECTICN MENU

                                        Degrees Fahrenheit
                                         Degrees Celsius
rrr.  --
12.    -
 I     Use the. arrow keys to highlight an innersion test tewperature unit.     • j
|               Press Enter to select the .tenperature unit.
I             Rress Esc to return to the liner selection menu.
Current directory: C:\FIBC                        current data;set: SAMPLES.

 press 'Enter' to select 'Degrees  Celsius'    .        \


 Enter  the  IMMERSION   TEST  TEMPERATURE  in  the  window
 provided*, >                                            >


 type '23''press 'Enter''                               !
              5ML ADVISOR, Version 3.0

             Iin*r>--HL8!r
                                     OSEEA
                                                          »J 23"
                                                         Cihciresati,  Chio

                                                           rer-m \ tu- •
                                               Fahrenheit
                                                 fml mir^
         Biter tfaa luiaminn test teqperstura in
                                                                 provixtad: 23
                                           accz ntror
                                          ion test gaug* thicXnenc  (in *il*): SO
                       IType an tssei, n LI..II test thickness in tin    	    	
               Use ths arrow Tuty* to oove within this cell.  Press Fl'to deists ***1« cell.
                Press Enter to select a tbickness.  Press Esc to exit to the liner asm.
             Current directory! C:\FIBC  .                      run_^tf data sst: SMIPIZH
             Enter -yie GAUGE  INPUT  (in  mils)  in  the window; provided.

             type  '30' press 'Enter'

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                IKL ADVISCR, Version 3.0  j      5REL, USEPA              Cincinnati, Chio

 13.    -      Liner: HDEE (80 KHS)     i           Twparature: 23 O-GHEES CELSIUS

                 '                    PARAMETER SEIZCTIOH MENU                	:_
                                            width-
                                          length   y
                                        thickness    J
                                  tensile strength at yield   J
                                  tensile strength at break   J
                                    elongation at yield   J
                                  .  elongation at brealc   J
                                      tear resistance   J
                                    puncture resistance   J
                                   modulus of elasticity   J
                                    miscellaneous tests   J
                                         INSE3JCTKKS
                                the arrpw keys to highlight a parameter.
              I    Press Biter to select units and enter test data for that 'parameter.
              H                Press Esc to return to the main menu.
              Current dir
-------
                                                             26

       Notice a data sheet appears." These  are special screens
       designed for easy  input of Method 9090 test results. You'
       may enter, all,-the,!-dafiA in one session,  or add or modify
       data at a later  time  as  test results come in (once your'•
       session .is  saved of course) .  This  particular data sheet
       is  in a  'Non-Destructive'  format and:  i;s~ used  for the:
       parameters Width, Length, ThicJcnes.,  and Mass  for a liner
       type.   This   format  has   a   control  column  (observed
       reference sample values) and a test column -(values from"
       sample exposed to leachate) for each of the four months
       of  immersion.   This assumes  that  a separate  sample is"
       used for each time  period and the dimensions are recorded
       both  before  (control  column)  and  after  (test  column)
       immersion.                       .                      '

      Width  is  measured  on the  right  edge,  center, and  left
      edges of  the test sample.  Data  is entered as follows:

      When  a  test method spreadsheet is  invoked,  the high-
      lighted or  "text"  box  appears below CONTRLl.  To enter
      data for the width  at the left edge  of the test  sample
      type the value 26.15 in the'INPUT: box and press Enter'
    -  The value 26.15  will be  placed below COMTW.1 and the
      highlighted box will move below DAY  30.  Continue
      entering data for Width on line one  as follows:

 DAY 3a   COHTRL2   DAY  60   COHTRE3  DAY »0   COMTRL4 DAY  120
 25-J5,,,:•••:. 2&jO&L...;-:;?2£».Liv•....  25~05,,;... • 26!. 1      25.95    26


      After entering data for DAY 120 and pressing Inter,
      the highlighted box moves below COMTRL1 on  line  two.
      To enter  data for  the Widta at the  center of the  test
      sample,  type, the value. 2**li in the IHFOT*, box
      and press Bater.   The value  26.is  will be placed below"
      COMTBL1 on line  two and the highlighted box will  move
      below DAY 30.  Continue entering data for width  on
      line two as follows:

DAY 30  COMTSL2  DAY  60   COIITSL3   DAY »0   COMTSL4 DAY  120
26.05      26.1     25.1      25.05    25.15     25,9    25.20


      After entering data for DAY 120 and pressing later,
      the  highlighted box moves below  COKTBL1 on line three.
      To enter data for the width at the left edge of the  test
      •ample,  type the  value 23.fS  in th« X»FDT» box
      and  press later.   The value 23.15  will be placed below
      COMTBL1  on line three  and the highlighted box will  move
      below DAY 30.  Continue entering data  for the Widta on
      line three as follows:
DAY 30   COMTRL2  DAY 60   COMTSL3  DAY 99   COHTRL4  DAY 120
25.05      25.05    25.05     25.1     26.1      25.8     25.20

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 The Control  4  cell has 25.8  on instead  of  the intended
 26.15 cm. To edit it,  use the arrow keys, to get back tro"
 this slot.

 -     press 'left' arrow key twice
      press 'FT  key to delete the cell
      type  '26.25' then press 'Enter'
NOTE;  the, EPA;  requires  a- minimum  of  3  replicates  of
completed;  lines  covering  all  4  months  of " immersion
testing.-

-     press the  'F10' key                        •
      % CHANGE
                                          MONTHS
      «B»UCATJON1 •	• REPUCATONa •   •  REPUCATTON3
             R&UCM1OM4 *•	• REPUCATCN3 m-—•
A. graphic representation of the percent: change  between
the  control sample  and the test sample for each column
in   the  data  sheet   appears.  Each   replication  is
represented by  its  own  line  color. To get a hardcopy,
press  the shift k«y and  PrtSc key at  the same  time or
just press the PrtSc key - depending on  the configuration
of your keyboard.

-    press 'Esc' key to return t* rfatt sheet

-------
                                                                28
   PML ADVISOR, Version 3.0

   Liner: HOES  (80 MILS}

   Parameter: WIDTH
          EREL, CEZJ&

               Taiperatiire: 23

               Uhiti
                                        Cincinnati, Ohio
  INHJT: 26.1500
      CCMI5L1  DAY 30   COHKLZ  DAY 60  CCNIRL3  DAY 90  COOTEL4  DAY 120
  1)  26.1500
  2)  26.1500
  3)  25.9500
26.1500
26.0500
26.0500
26.0500  26.1000  26.0500 26.1000  25.9500  26.000O
26.1000  26.1000  26.0500 26.1500  25.9000  26.2000
26.0500  26.0500  26.1000 26.1000  26.1500  26.2000
  5)    	    . 	
       Use Backspace to edit and Brtcr to select the current, input value.
     Use the arrow keys to move butheeii cells. Press' Fl to delete a'cell.
   Press F10 to graph data.  Press Esc to return to the ^r^mat-m^- selection menu.
  Current: directory: C:\H2C         '            Current data set: SKKFLZK
Notice  .tlxe  format-  of,, tiie . Non-destructive  data  sheet1
screen-.  It;  like air  the" previous  screens  contain  the
INSTRUCTIONS.box, the current directory: information,  and
the Cuxraat ' dita;  set?: information -' fBOTTOM)  '—•.•' and  the;
steps- or-information•• th-a-t you have selected
that gets you  where you  are  (TOP) .    .
M4M
MEHU

Soar
^~

UNEH
saeenow
MENU
(HOWS
Em*
^^

A
TBWCUTUIK,
sctEcnoN
MENU
(CBJUD
MM0K.7XUT.
09

Encv
^^

OAuge.
MPUT
m

.BMfr
^^

MMMCTO
SEfCTXX
. MENU
(WMtf

Entv.
"•^

UMT
afcmjinx
MENU
0nch«4
AM.
^ ,

BATA
SHEET

1
E«-.;.
^

, .,!
1
1
f

         Esc
                              Esc
                                        Esc
                      Fig;. S-l;

Pig. 6-1  illustrate these steps and show how to backup
by using the  Esc key.

Since we've come to the end of the line for; the parameter
Width go back to the PARAMETER SELBCTIOM XEHU to select
another HOPE  parameter*
      press  'Esc' key

-------
16
17.   .-
18
19.   -
                                         _
            E«L ACVISOR, Version 3.0       RRH., OSSA             Cincinnati., Ohio

           Liner: HDPE  (80 KHS)              Tenperature: 23 DEGREES CELSIUS

             111                 PARAMETER SZEECHCN MENC                 — ,—
                                     width   y
                                     length   y
                                    thickness   J
                                      mass   y
                              tensile- SvZangth at yield
                              tensile' strength at break
                                elongation at yield   J
                                elongation at break   J
                                  tear resistance  J
                                punccuro resistance   y
                               modulus of elasticity    J
                                mi seal lan*mi«; tests   y
                                                  J
                         IUse the arrow keys ta highlight a parasKter.
                Press Enter to select units and enter test data for that
                            Press Esc to return to the main menu.
            Current directory: C:\F1BC — — — — - — —
                                  — — — - — — — « current data, sett SiMELEH

           Notice  that the. Width  parameter  now has. a checkmark to
           it's right  indicating that it now contains  data (the data
           that you've just input ed) . Remember ,  when you  begin your
           first session with FLEX the program will  be  completely
           empty .of data:'- with NO checkmarks appearing  -  awaiting
           your inpatv..,..,.,, .        |     ' ..  ,.-,..   ...,.,        ••

           Now review  the other HDPE parameters L»agth;:  Thickness-/
           and Ksas which also  contain  Non-destructive data sheets
           and contain pre-inpute.d data for this sample  session.

           Highlight the parameter 'Length' (with arrow key), then press 'Enter'

           At the UNIT SELECTION MENU,

          •press 'Enter'  to accept  uqit highlighted  'centimeters'

           View  tli«  Non-destructive  data  sheet   and  previously
           entered data.  Length data has already been entered in the
           SAMPLEH.FLX data set and is measured on the TOP edge, the
           CENTER, and  the  BOTTOM edge of the test sample. Feel free
           to examine the data sheet  graph by pressing the  F10 key.

           GO back to  the PABAMETXR SELECTION MEHT7 by

          pressing the  'Esc'  key

           Continue  these   steps   (step   16)   to   view  the  HDPE
          parameters  Tfeicloneas and  Mass  which  also  contain  pre-
           inputed  data  for;  this sample  session  as  indicated by
          checkmarks.

          Now you're  ready to  examine the  HDPE parameter  T«nsila
          strength at  yield.

-------
                                                                                          30
               highlight it-,  press  'Enter'
 20. '  -        at ADVISOR, Version 3.0         RREL, USEPA        .        Cincinnati, Chio

                Liner: HDFE (80 MELS)                   Teaperature: 2J DEGREES CSLSItB'

                Parameter: TENSHS STRENGTH AT YIELD     Ohit^ FCONDS/SQOARB-JNOF--. '  ••

                  =—=5*=-=="-<-=>=-=== UNIT SELECTION MENU               '
                                          pounds/inch of width
                                          . pounds/square inch
                                              INSTRUCTIONS
                                  Use the arrow keys to- highlight- a unit.
                                  Enter to select the. unit ard enter test data.
               II              Press Esc to return to the. parameter selection menu
               Current directory: c:\FISC • - = - =— ~__ Current, data set: SAMFI2H
At- •
                        UNIT:;-8BUICCIOH WINEK31T',-
21.
                JML ACWISCR, Version 3.0

               Liner:  HDPE  (80 MILS}

                        : TS6JXS
                                 REEL,  U5EEK                Cincinnati,  Chio

                                       T^jy*i*£^jy^• 33 PBSSITRS tyr A! ft]§

                           xrrssxa     out: watss/syosBmar

                          — TEST DIRBCHCN HEHC7 ^^•»_•

                                  dlrKtian    7
                                                y           !
                                             Poijttn rr\ONS
                                tt« anew k«ym to highLLgbt a twt dineticn.
                                  to ««l«ct tba tact direction and «tt«r tact data.

                               : C:\F1ZX ———————— cuiaait  darta'art: SMfflZH
              At the  TEST  DIRECTION  KKNU,

              press 'Enter'  to select 'Nachine direction'

-------
                                                                      31

22..  -                .           |   ••/•...

              FML AEWISCR, Version 3.0        RREL, OSEBA            Cincinnati,

             Liner: HDPE (80 MILS)               Tettperature:  23 rin-Lj|.|.v; CELSIUS

             Parameter: TEJBUZ STRENGTH AT XIELD    Unit: FOUNDS/SQUaRE INCH
             UJTOT: 3020. 00
             MACHINE        CCN1TOL  DAi 30  DftX €0   DAY 90  CAY 120
             DTRECTICK               :
                       1)  3020.00  3050.00 3090.00  3110.00 3200.00 "
                       2)  3020.00  3090.00 3110.00  3180.00 3210.00
                       3)  3030.00  3100.00 3110.00  3150.00 3210.00
                       4)   -    —    —    -     —
                       5)   -    —    -    -     —
                 Use Backspace to edit and Enter to select the «-»Ji'r^i'i^ input valua.
               Use the arrow keys to neve, between cells.  Press Fl to delete a cell.
              Press F10 to grarii data. Press Esc to return to the test direction menu.
            current directory: Ci\EISC  :       •          Current data set: SAMPLES '
          Another data sheet appears .and  contains  the information
          that gets you where.. yofi are (TOP) - and- the INSTRUCTIONS
          box, - the Currant 'diractafryr inf orfflation; and currant data
          3«t: information* (BOTTOM).,.The data sheet format  itself,
          however,  is  different  than  the  prior  ones  you  have
          examined. It is a  'Destructive1  format:and is used with
          physical   .property   testing .. to -  analyze   parameter
          classifications  of  Strangtha,  Elongations,  Tear  and
          Puncture   rasiatanccs,   Blasticiti«s,   and   Adtoasions
          (depending  on the  liner type you are using - see  Fig.3-
          2 for liner parameter listings and APPENDIX A) . This data
          sheet has a single control column and a  test column for
          each of the four months of immersion. The  difference in
          formats is necessary because  physical property tests are
          destructive and  a  sample  can  be  measured  only  once.
          Changes in physical properties must be referenced to the
          average of  the control  sample.

          Notice that  all the cells  of the  data sheet  already
          contain previously entered  data for this  sample session.
          Th« same procedures  in  Step 15  for entering and editing
          data within data  sheets  apply  here for  input  your own
          data sheet  test results.

          press the  'F10' key

-------
                POUNDS/SQUARE INCH
                                                   32
2.4,

  r
                                                            MONTHS
                 REPUCATION 1 •	• REPLICATION 2 •	•  REPLICATION 3
                 	    REPUCATION 4 •	m  REPUCATION 5 •	•
            Like the Non-destructive data sheet,  the Destructive data
            sheet  has graphics capabilities. Destructive "data sheets,
            however, will be  calculated by the actual ; values in  thei
            test data for each of  the parameter types listed in Step
            20. To get a  hardcopy,  press the shift  key and PrtSc  key
            at the sane time or just press  the PrtSc key - depending.
            on,,, the,, configuration,., of,. v,qurulcsy;bjoar.d.    ;

            press  'Esc' to  return: tff> data sheet

            press  'Esc' to  return to  the 'TEST DIRECTION HENU'
 EHL ACKflSCR; Vtasion 3VO

Liner: HER (80 MILS)

       : SBSTC2
                 RREL, IMflA   '         ;. dminrati, Olio

                     T*np«rataar»: 23 DECREES CZLSXQS

           AT YI2ID   Onit: PCCNDS/SCPM5E INCH

mODDOE
QUBKUUt
1)
2)
3)
5)
1 * Ofe
UJflHJL
3020.00
3020.00
3030.00
	
• tb« am
our 30 ocr «
3050.00 3090.00
3090.00 3110.00
3100.00 3110.00

3W ]<»
" TVfiiai 11' T1
y» f? hirtfili'i
our 90
3110.00
3isa.oo
3150.00

btt a tMt
DHX 120
3200.00
3210. CO
3210.00
	 •
di—etlcn
            curmt
 tetar to 3«l«ct tb« twe dixvcticn and «rt«r
 %«•• Eac to vxtasi to tb« paraovtar ^•l'T-*'l"n
bDiy:  C:\E1BC ««——————
                                                              data.
                                                           data Mt: SWPIHI
           At the  TEST DIRECTION MENU,

-------
                                                                                33
 25,
press  'down' arrow key,  then press 'Enter' to select  the other test
direction  option of- 'Transverse direction'                   *: ~~

Note,  only one measurement  unit  (in  this  case  pounds/
square   inch)   can  be  used  for  both  the   Machine   and
Transverse  test direction options.

     FHL AD7ISCR, Version 3.0  j      RREL,  USEPA              Cincinnati, Chio

    Liner: HDFE (80 MILS)                 Tanperature: 23 nptscnv CELSIUS

    E&ranseter: TENSH2 b'lKhNUiH AT VTTITI     Unit: FOGNES/SQUARE  DKH
                 INEOT: 2990.00
                 DWNSVERSE       CCNnOL DRY 30   D&Y 60  DRY 9O   DAY 120
                 DIWUCL'ION
                             1)  2990.00 3090.00  3110.00  3220.00  3280.00
                             2}  2990.00 3040.00  3070.00  3190.00  3280.00
                             3)  2990.00 3070.00  3090,00  3100.OO,, 3130.00

                             51   ——     ———-      _      __     ___

                      Use acfcspaca to «dit and Biter to select the current input value.
                    Use to* arrow Xeys to nova batman cells.  Pren Fl to delete a cell.
                  Press F10 to graph data.  Press Esc to reeum to toe test direction laeru
                 Current directory: C:\FLEX                       Current data set:
             Another  Destructive  format   data   sheet   appears   with
             previously  entered,  data  for  this sample  session.  Notice
             here that "Transverse direction,1  appears below the inputs
             box along with the other  screen attributes  which tell you
             exactly where you are in the program.

             press the  'F10'  key to  examine the Transverse direction graphic

             press 'Esc' key 3 times  to return  to  the  'PARAMETER SELECTIOH MENU'
26.   -       Hff, ADWSCR, Version 3.0

             Llnar: BX5 (80 MILS)
                                ., 05SB&
                                                       r*: 23
Cincinnati, Chio

  CELSIUS
                                          length
                                   1 PARAMETER SELB3ICH MBKT
                                   J


                             mmm   J
                          sUajjU* at yield    J
                   tennile atxetijtU at break    J
                      elongation at yield   J
                      elongation at break   J
                        tear resistance   J
                      puncture resistance   J
                              elasticity    y
                               th« arrcw j«ys to highlight a j.taB^jw..
                  Entsa Qitcr to s«l«ct units and antor tuest data for tftnt porantor.
                              ftesa &c to return to tha sain BHIU.
             currant diractory: C:\EIBC —^———.«,_ currwe data sat: SMK21

-------
27:
                                                           34'

 At  this  point  feel  free   to  examine   the  remaining'
 parameters-. They also contain previously entered data for
 this  sample  session  and < contain" the  Destructive  data.1.
 sheet formats.  Remember,             ''   '    j

 press 'Enter' tor ADVANCE* - press  'Esc' to BACKUP  ;

 If you should inadvertently backup to the  MAIN MENU,  just
 continue to press the Enter key at the Enter  EPA Method"
 9090 test   data option,  the  LINER SELECTION MENU,   the'
 TEMPERATURE  SELECTION  ' MENU,    the   IMMERSION    TEST
 TEMPERATURE prompt,  and the GAUGE INPUT prompt until you
 advance to,. the PARAMETER SELECTION MENU - (following  the
 same steps  you have  previously  taken  -  refer to  Figure
 6-1) .
                                              i
 When you are finished examining the remaining parameter
 listing of  HOPE,  you  will notice  the final option in  the
 PARAMETER SELECTION MENU  as  being  miscellaneous  tasts

 highlight it  and press Enter     -                ;        .       ,
28.
Currently the ASTM 2552 is the environmental  stress crack
test  of choice, however, old  data  may exist from ASTM
Dl«r3  and  can be entered within the HDPE  test-menu. A.
Carboa, Black T«sfe: is reeammended^fay: Methaet. 9,0,9.0,, f,a;r>, HOPE
liner  types;.    --,••••.

press Enter andFsc keys to examine  the contents  of  each option

Now you'.re-ready to  compile a report of the SAMPLEH'-data
set.
29,
           from the  'PARAMETER SELECTIOH HEMS' press the 'Esc' key
           5ML ACVXSCR, Version 3.0

          Luwr: HEPE (80 XZZ5)
USklA
                                             Cincinnati, Ohio
                                   CV* 23
                                    JOIN MHO
                            Entnr gcnaral inC n mrMm   J
                              EEA Mrthod SO90 tMt dvta   J
                            Analyz* dsta £ g
                              Load an «dstinj data
                                 Saw a data
                                         dirvctocy

                           D«l«t« a data sat £LU £TCB disk
                                     EOT
I                    Us* ttw arrow fcoys to highlight th* d*sir«d function.
                         Press Entar to axecut* th« function.
                            Select QCTT to return to DCS.
          Current dliactoty: C:\E1BC         .           Cun'«nt data Mt: SHC5£H

-------
30.
                                                                      . 35
            Front the  MAIN M2HU,
           highlight 'Analyze and generate report option' to select  it, press
           Enter                       -
            JML AEWISOR, Version 3.0
                                      HEEL,
                                                           Cincinnati, Ohio
                                 REKJRT SELSCHCtf. MEWJ
                                 Output the input: data
                                 Outpuc tii* "'Allusion
                             Output input data &. oancius
           B         .   Us* th* arrowjteys to highlight a report typ*.
           8          Press Enter to sel*ct tha typ* of report for output.
           I                Press Esc to return to tha aeon mm.
           Onmnt diwctory: C:\FIBC    .                CUrrrot data set: SflMHZH
          The KBPORy SiEEBCTXOir HBHU  appears  with  three options
          available to you;
          1  -  Output: the input data - produces a report reviewing
                the  general  information and data sheet information
                you  have entered.

          2  -  Output the  conclusion - analyzes  all  input in  the
                data s«t and produces a report which accounts  for—
                suspected deficiencies  with liner type and missing
                information,  and  then provides  justifications  for
                the  conclusions-.

          3  -  Output input  data 6 conclusion - produces a report
                containing the contents of 1  & 2.

          press 'do*n' arrow  key 2 tiaes to highlight 'Output  input data 4
          conclusion',  then press Enter

-------
                                                                     36
31.   -
When  the Generating Report message disappears,
                  AEVISCR, Version 3.0  '     PPTT.

              Report: CCflKJT INTOT DKEA & CCNCID5ZCN -.:..

                                  •- CUTTOT SELECTION MENU
                                                 Cincinnati, Ohio
                             Display the output report on' the screen
                            Print the output report on system printer
                             Save the aicpat report as a text file
                          Use the arrtw keys to highlight a output mode.
                            Press attar to select, the node of output-.
              II           Press Esc to return to the report selection issnu
              Current directory: 'C:\nzx	,	= Current data set:
          The  OUTPUT SELECTION  MENU appears with  three- options
          available;,
          1 -   Oisplay  the  output  report  oa: t&m  aereen  -  this
                option enables  you to  view your REPORT SELECTION
                MENU selection on your  computer monitor.


          2" - •  Print the output  report  on system printer -  this
                option enables you  to obtain  a 'hardcopy1  of  your
                REPORT SBLECTIOM  MENU  selection  from  your system
                printer.
          3 -  8«v« the output report as a text  file :- this  option
               is an  excellent way to  produce  a  'readable1  file
               which can  be saved  or transferred via  floppy  disk
               and  then,   if  desired,  viewed  through  a  word
               processor  (Note: because the report  is  saved  as a
               DOS file when this option is selected, you will  have
               to import it into the word processing software.  Most
               of; the major  packages have  this capability).  The
               report you obtain when selecting this  option  will
               depend on  your REPORT SELECTION KZHU selection.
          press  'Enter' to select 'Display the output report on the screen'

-------
                                                                         37

 32.   -    Now  examine- the sample. FLEX1 summary-'  report  for  tills
            sample  session.  Refer to -6. 2  Sample FLEX" Summary Report
            which has a 'hardcopy'  and further  explanation  of  the
            same report you are viewing- on your monitor screen-.  It
            is  a  sample of the !kind of  Summary Report  you would
            produce  had you selected  Print  th« . output  capart  on
            systea printer  in  Step 31.

                  examine  the  'GENERAL  INFORMATION'  section of  the  St/ynmary"
                  report, press the 'PgDn' key or the 'down'  arrow key to scroll.

                  Press the 'PgDn' key or the  'down'  arrow key to  scroll through
                  the parameter data, sheets to  examine the 'Analysis  of HOPE
                  Liner Data' section of  the Summary Report

            When  you get to  the end,

                  press  'Esc'  3 times to  backup  to 'MAIN MENU'


33.   -     At MXIN MENU,

            press  'down' key 2 times to  highlight A5ave a data set',  then press
            'Enter'

34.,.' -•             '              '   '
                             itf- '     RREL, CSEE*             Cincinnati, Ohio

            Please enter a sarvm nsn» for this data sot.

            Limit this nasm to eight characters. Poets Esc to cancel.

            Save name:  SAMFIEH
                                                   CUEtwife cata act: S3MFUH

-------
                                                       ;   •           38

            Although the  S»v« a data  set option can be utilized at
            any time,- it is  better  to  save a  data  set  at  it's
            conclusion. This option stores the data set currently in
            use to a new file. When the  file  is created, the program
            will ask for a file name of less than  8  characters. Names
            must be composed of only letters or, numbers,... After savincr
            a data set, the MAIN MEUD" appears.


            In- order  to  allow . multiple  users  to' work  their  way'
            through a test session, do NOT save the sample data  set
            under  the name  "SAMPLEH".  Saving the  data set  under a
            different name, i.e. "MYTEST", retains "SAMPLEH" in  its
            original form.

            press the 'backspace'  key 7 times to erase "SAMPLER"

            type 'MYTEST', then press Enter

            If this had been the Sample Session name used before . the
            following  screen will appear,


              FML ADVISOR, Version 3.0  '    RREL, OSEPA             Cincinnati, -Chio

             Please enter a save name for this data set.

                     nan* to eight characters,  Etissf Esc'to cancal: ; *•• '•;
                            ttaild you LDoB to overwrite it? (y/n)
            currwjt dlx«=tary: C:\PIBC                   Cutrwit data «t: MX3SST
           Now  Eleac  informs  you that  the  data  set nan* already
           exists  and would you  like to overwrite it?

           type  '/', then press 'Enter' to save your inputs under 'KntST
                                                        ...

33.   -    At the  MA1H MENU notice  that the Currant data set:  name
           is now  "KYTEST" (When you begin a new  session with  FLEX
           and select the Load aa existing data set option the  data
           set  "MYTEST" will  appear  in the  listing along with the

-------
            other  three   original - data^; .set"  f±22es:jr" "SAMPLEH",
            "SAMPLEC", and "SAMPLE?" .

            press 'daun' key 3 times  to highlight 'EXIT', type 'y',  then press
            'Enter'
                                  i

Congratulations! You have just completed a 'comprehensive' session with FLEX. When you
begin your own sample session with FLEX remember to follow the on-line instructions
appearing on every screen throughout the program. Feel free to load and examine the data
of the other liner sample data sets "SAMPLEC and "SAMPLE?".
NOTE: All but four of the MAIN MENU options were mentioned in this sample session;
Chang* currant drive, cnange currant directory,  Reaove  a, data, sat.,,
from aemory and Delate  a  data  aet  file  in  DOS.  They are fairly self-
explanatory and more can be learned about them in 5.0 FILE MANAGEMENT of this
manual.

-------
                                                                       40

 6.2 Sample FLEX Summary Report

 'The following is an example of a FLEX Summary Report which contains the input data and
 conclusioainformation of the data, set "SAMPLER" (please refer to 6.1 Sample-and Practice
 Consultation) which anaylzes HDPE liner characteristics. It was produced by selecting the
 ;fcnalyz« data  & generate report option from the MAIN MENU and then- selecting
 the Output  input data &  conclusion and Print  the output  report on
 ays-tarn- printer options (please refer to 4.1.1 Report Selection Menu  and 4.1.2 Output
 Selection Menu). The "Input data" section of the Summary Report contains the GENERAL
 INFORMATION which was entered at the beginning of the FLEX session and displays the
 values within each of the parameter data sheets. The "Conclusion" or Analysis of HOPE
 Liner Data section of the Summary Report displays the collection of text  that results from
 applying the input data  to the "rule base" (please refer to 42 Conclusion Generation and
 the Rule Base). The "Rule base" for HDPE liner criteria, for example, will analyze for over
 65 conditions. These "rules" or conditions for the HDPE liner and the other two liners which
 FLEX analyzes ( PVC and CSPE-R ) are listed in APPENDIX E. As you  can see from this
 sample Summary Report, the HDPE liner EPA Method 9090 test results are adequate in
 this case.                                       ,
                                ^^


                                FLEX SYSTEM / VERSION 3.0
                       ,  RISK REDUCTION ENGINEERING  LABORATORY
                                US EPA / CINCINNATI,  OHIO


         GENERAL INFORMATION
                                                         •

         Name:  John  Doe  .                              I
         Date:  December IS, 1989
         Sitename: Anywhere,  USA
         Project. I.D.:  218-792,

         The Name of the Test Laboratory:  US EPA
         The Date Method 9090 Test Began:  August 14>  1989
         The Date Method 9090 Test Ended:  December 12, 1989
         Mo  Reported Liner Volatiles Content!
         No  Reported Liner Extractables  Content!     ,
         The Liner Specific Gravity (Ratio): 0.94    ;
                                                         i
         A Description  of the Liner Material:        ;

Any   American  Liner   Company,    Non-Reinforced   High  Density
Polyethylene                                                   .       ;

         A Description  of the Type of Exposure Tank Material:
                                                         !
Stainless Steel Tank

-------
                                                                41

         A Description of the Leachate:

 Leachate Taken From Previously Filled Landfill Cell f4 in Anywhere
 USA

         A Description of the Frequency  of  Leachate  Change:

 Two Times per Month


         A Description,,.  of   9090  Method  Options   were  not
 followed:

 All 9090 Method  Options  Were Followed.

         A Description of Incorrectly Performed Lab  Procedures:

 All Tests Were Performed Correctly.

         A Description of Flaws  in Lab=Specimens:

 All Specimens" Had Scratches.         =

         A Description of Qualitative Lab Observances:
                                I
All Tests  Followed, QA/QC, Procedures:.                            '
   Liner t, HOPE  (80 MILS) ' ,
   Temperature: 23 DEGREES CELSIUS
   Parameter: WIDTH
   Unit: CENTIMETERS

     . CNTRL1  DAY 30  CNTRL2  DAY 60  CNTRL3  DAY 90  CNTRL4  DAY 120
   1) 26.1500 26.1500 26.0500 26.1000 26.0500 26.1000 25.9500 26.0000
   2) 26.1500 26.0500 26.1000 26.1000 26.0500 26.1500 25.9000 26.2000
   3) 25.9500 26.0500 26.0500 26.0500 26.1000 26.1000 26.1500 26.2000
   4)   	     	     	



   Liner: HDFE  (80 MILS)
   Temperature: 23 DEGREES CELSIUS        .   .
   Parameter: LENGTH
   Unit:: CENTIMETERS

      CNTRLl  DAY 30  CNTRL2  DAY 60  CNTRL3  DAY 90  CNTRL4  DAY 120
   1) 26.3000 26.3000 26.3000 26.3000 26.3500 26.3000 26.3500 26.4000
   2) 26.2500 26.2500 26.3000 26.2500 26.3500 26.3500 26.3500 26.4000
   3) 26.2500 26.2000 26.3500 26.3000 26.4000 26.3500 26.4000 26.4000

-------
 Liner: HDPE  (80 MILS)
 Temperature:  23 DEGREES CELSIUS
 Parameter: THICKNESS
 Unit: MILLIMETERS
 I)
 2)
 3)
 4)
 5)
CNTRL1,  DAY 30  CNTRL2  DAY  60  CNTRLX  DAY 90   CNTRL4  DAY 1ZO
2.09000 2.03000 2.09000 1.97000 2.09000  1.95000  2.09000  1  93000
  20000 2 .1200,0 2 .20000 1.9.700.0. 2 .20000  L. 97000  2 .20000  1*95000
          10000 2.35000 2.05000 2.35000  2.03000  2.35000  2*00000
2.20000 2
2.35000 2
 Liner: HDPE  (80 MILS)
 Temperature: 23 DEGREES CELSIUS
 Parameter: MASS
 Unit: GRAMS                                      •

    CNTRL1  DAY 30  CNTRL2  DAY 60  CNTRL3   DAY  90   CNTRL4   DAY 120
,1)  11.1100 11.1010 11.0980 10.9970 10.8810  10.7890  10.5600  10  5320
 2)  10.9900 10.9570 10.8920 10.8860 10.7800  10.7330  10.5620  10  5490
 3)  1.0.9500 1,0.9300 1,0.8760 10. 82LO, 1Q.775,0  10.7680  10.7450  10.7340

 5)    	     	.    	-.    .	  . -,	.  . .IT'     III     I
 Liner:  HDPE (8O MILS?        "
 Temperatures 23; DEGREES CELSIUS :
 Parameterr TENSILE STREN^TH-AT YIELD"
 Unit:  POUNDS/SQUARE INCH

  MACHINE DIRECTION

1)
2)
3)
4)
5)
CONTROL
3020.00
3020 . 00
3030.00
...
...
DAY 30
3050.00
3090.0O
3100.00
...
...
DAY 60
3090.00
3110. OO
3110.00
...
...
DAY 90
3110.00.
3isa.oo
3150.00
...
...
DAY 120
3200.00
32ia.0ff
3210.00
...
...
  TRANSVERSE DIRECTION

1)
2)
3)
4)
5)
CONTROL
2990.00
2990.00
2990.00
—
—
DAY 30
3090.00
3040.00
3070.00
...
...
DAY 60
3110.00
3070.00
30SO.OO
...
— _
DAY 90
3220.00
3190.00
3100.00
...
— .
DAY 120
3280.00
3280.00
3190.00
...
...
Liner: HDPE  (80 MILS)
Temperature:  23 DEGREES CELSIUS
Parameter: TENSILE STRENGTH AT BREAK
Unit: POUNDS/SQUARE INCH

-------
  MACHINE DIRECTION
CONTROL
1) 3070.00
2) 3060.00
3) 3010.00
4)
5)
DAY 30
3150. OQ
3090.00
3100.00
-..
—
DAY- 60
3240.00
3120.00
3370;00
— — •
___
  TRANSVERSE  DIRECTION
  1)
  2)
  3)
  4)
  5)
      CONTROL
      3800.00
      3800.00
      3'80Q.Oa
DAY 30
3900..0;Q.
3920.00
3.aao.~oo
DAY 60
4.0,10.00
4050.00
3990.00
                                 DAY 90   DAY 120
                                 3440.00  3750.00
                                 346O.OO  3770.00"-
                                 3570.00  3790.00
DAY 90   DAY 120
4100.00  4200.00
4090.00  4130.00
4010.00  4180.00
Liner: HOPE  (80 MILS)
Temperature: 23 DEGREES  CELSIUS
Parameter: ELONGATION AT YIELD
Unit: PERCENT

  MACHINE DIRECTION

n
2)
3)
4)
5)
CONTROL
18.2600
18.9700,
17.5500
. . — , .. . -,
—.—
TRANSVERSE
•
1)
2)
3)
4)
5)
CONTROL
17.4000
17 ^aaoQ
17.6500
...
—
DAY 30
19.0000
19;.0500,
18.1000
.:•• • — *••>• ••
-~
DIRECTION
DAY 30
18.7000
ia,.3odo
18.5000
...
...
DAY 60
19.3800
19.2300
18.9000
-'. —«.:.,
~ — '

DAY 60
18.9000
18 .,6000,
18.6400
...
...
DAY 90
19.5800 .
19.4700
19.1300
...
...

DAY 90
19.4000
19.2100
18.8500
...
...
DAY 120
20.1000
19.7500
19.6700
...
...

DAY 120
19.5000
19.44010
19.1000
...
—
Liner: HDPE  (80 MILS)
Temperature:  23 DEGREES  CELSIUS
Paraa«t«r: ELONGATION AT BREAK
Unit: PERCENT

  MACHINE DIRECTION
     CONTROL  DAY  30   DAY 60   DAY 90
  1) 605.000  612.000 615.000  618.000
  2) 620.000  659.000 664.000  688.000
  3) 620.000  654.000 655.000  663.000
  4)
  5)
                                          DAY
                                         ,620.000
                                          690.000
                                          6.70.000

-------
    TRANSVERSE DIRECTION
CONTROL
1)
2)
3)
4)
5)
620.
570.
620.
«*»
— —
000
000
000

-
DAY 30
652
583
6.35
• --
"-
.000
.000
.000
!"*—
— —
DAY 60
670
590
640
-
-
.000
. 000
.000
«"»^
. —
DAY 90
674
629
664
-
-
.000
.000
.000
— •
— —
DAY
120
698. 000
640
680
_
_
.
.
_
_
000,
000!

_
Liner: HDPE (80 MILS) •
  Temperature: 23 DEGREES CELSIUS
  Parameter: TEAR RESISTANCE
  Unit: POUNDS

    MACHINE DIRECTION

1)
2)
3)
4)
5)
CONTROL
76.4000
74.5000
74.5000
— — —
___
TRANSVERSE

1)
2)
3)
CONTROL
76.8000
73.4000
73.4000
DAY 30
76.0000
76.0000
77.0000
___
— —
DIRECTION
DAY 30
77.9000
75.0000
76.0000
DAY 60
77.0000
76.3000
78.1000
_.«,_
— — —

DAY 60
79.0000
75.8000
86.3000
DAY 90
77.8000
78.4000
79.4000
-__
	 .
•
DAY 90
78.3000
76.8000
79.6000
DAY 120
78.0000
80.0000
82.0000
___
	

DAY 120
71.4000
70.2000
69.2000
    4}
    5}
  Liner:  HDPE (80  MILS)
  Temperature:  23  DEGREES ;CELSrus
  Parameter:  PUNCTURE RESISTANCE
  Unifei POUNDS
   1)
   2)
   3)
   4)
   5)
      CONTROL  DAY 30    DAY  60    DAY 90    DAY  120
85.0000
85.0000
85.0000
87.0000
86.0000
86.0000
89.0000
91.0000
89.0000
92.0000
92.0000
93.0000
96.0000
100.000
95.0000
 Linar: HDPE  (80 MILS)
 Temperature: 23 DEGREES CELSIUS
 Parameter: MODULUS OF ELASTICITY
 Unit: POUNDS/SQUARE  INCH

   MACHINE DIRECTION
   1)
   2)
      CONTROL  DAY  30   DAY  60    DAY  90   DAY  120
82600.0
84100.0
   3) 83000,0
   4)   	
   5)
84000.0
85600.0
83400.0
87500.0
86200.0
87500.0
86400.0
88800.0
88000.0
87800.0
90100.0
89900.0

-------
     TRANSVERSE  DIRECTION
         CONTROL   DAY .30   DAY 60   DAY 90   DAY 120
1)
2)
3)
4)
5)
84900
85200
85000
— —
— —
.0
.0
.0


87000.
S'4'9'00.
85500.
— — —
—
0
0
0


89000.
85500.
86000.
— — —
— — — '
0
a
0


90300.
87700.
86400.
— —
— — —
0
o
0


91900.
90200.
88000.
— —
—
0
0
0


   HDPE MISCELLANEOUS™ TESTS           :

   ASTM Test Performed: Environmental Stress Rupture ASTM D2552
   The thickness of ASTM D2552.test samples: 80 mils
   The percentage of ASTM D2552 test samples that failed: 8 percent

   Test Performed: Carbon Black Test
   The"percentage of carbon black in the liner tested: 4.percent
                       Analysis of HDPE Liner Data

The chemical resistance of the liner material to the leachate/waste
said to be that of or representative of the waste site was judged
according to criteria generally considered practical and reasonable
by liner  industry and•liner*material specialists.   There may be
exceptions  to- these, generalizations.   In' its present  stage of
development, this analysis  system provides  guidance that must be
considered , along , with   a  variety   of  site-.  „ specif ic  and
application-specific factors. The analysis involved an assessment
of the changes and trends in changes of certain- physical-properties
and  attributes upon exposure  to the  waste/leachate under the
conditions of EPA Method 9090 (Sept. 1986) or similar procedures.
In addition,  information specific to the  liner material selected
concerning the test conditions and planned installation conditions
of the liner were reviewed. " The information was also assessed for
its completeness and reasonableness.

Based upon the EPA Method  9090  four -month immersion test results
that were entered,  there is no indication that  the  liner is not
chemically resistant to the waste/leachate used as the test medium.

-------
                                                                            46

 7.0 TROUBLESHOOTING

 7.1  Error messages

 Many  of the  input values  in FLEX have LIMU arid/or TYPE  restrictions.  LIMIT
 restrictions refer to the ranges (gains / losses) examined by the rule base. A listing of the
 LIMTT restrictions is available in APPENDIX D -  FLEX SYSTEM LIMITS on INPUT
 DATA. TYPE restrictions  apply to  input  data that must be exclusively  numeric  or".
 exclusively character types. All error messages are inactivated by entering a correct data rvpe
 within  the required limits-                                                   '


 12 Software Support

 FLEX  was developed by the  Risk Reduction Engineering Laboratory, U.S. Environmental
 Protection Agency. Version 3.0 of the Flexible Membrane Liner Evaluation Expert System
 is being distributed on a limited basis for the purpose of field testing and to obtain feedback
 concerning the system's performance and content. As stated in the disclaimer, this system
 has not undergone Agency review and  no official endorsement by the  U.S. EPA should be
 presumed. Comments on the system should be addressed to:


                           Daniel Q.  Gr«*thoua«  .
                                    USBPX
                Rialt .Reduction  Engineering Laboratory
                      26  W. Martin  Luthar  King  Dr.              ..,,  '• '
                          Cincinnati,: ofcio
If problems are encountered which cannot be solved using die information in this manual,
telephone support is provided free of charge by the authors. To report problems and/or
nhf atn assjjgtflngfr rail-  .                                         ! .     _          •
                               Jay Clements
                                    USSPA
                                  €84-783 C
                               513-569-7836        (COBMrcial)

-------
                                                                47.
 APPENDIX A

 LINER PARAMETERS UNITS and TEST EHRECTIONS
HOPE PARAMETERS
(Test Direction)

width
(machine)
length
 (machine)
thickness
(machine)

mass
(machine)

tensile  strength at yield,,
(machine,transverse)

tensile  strength at- break
(machine,transverse)

elongation at yields-; •,•.,.„.	
(machine,transverse) *   .

elongation at break
(machine,transverse)

tear resistance
(machine, transverse)
puncture resistance
(machine)
modulus of elasticity
(machine, transverse)
                              UHXTS
inches
centimeters
millimeters.
         f>
inches
centimeters
millimeters

mils
millimeters

grams
pounds

pounds/inch, of width
pounds/square inch

pounds/ inch o f width
pounds/square inch

percent..
percent
pounds
pounds/inch of thickness
pounds/mil of thickness

pounds
pounds/inch of thickness
pounds/mil of thickness

pounds/inch of width
pounds/square inch
PVC PARAMETERS
(Test Direction)

width
(machine)
length.
(machine)
USZTS
inches
centimeters
millimeters

inches
centimeters
millimeters

-------
                                                                48
 thickness
 (machine)

 mass
 (machine)
 mils
 millimeters

 grams,
 pounds
 tensile strength at break
 (machine,transverse)

 elongation at break
 (machine,transverse)

 tear resistance
 (machine,transverse)
 puncture resistance
 (machine)
matximum stress
 (machine,transverse)
 pounds/inch of width
 pounds/square inch

 percent
pounds
pounds/irich of thickness
pounds/mil of thickness

pounds
pounds/inch of thickness
pounds/mil of thickness

pounds/inch of width
pounds/square inch
CEPE-R PAJlAMETERfl
 (Test  Direction!

width
 (machine)
length  ...'
(machine)
thickness
(machine)

mass
(machine)

breaking factor - fabric
(machine,transverse)
breaking factor  -•• coating
(machine,transverse)
elongation at  fabric break
(machine,transverse)
OHITS
inches
centimeters
millimeters

inches
centimeters;
millimeters

mils
millimeters

grams
pounds

pounds
pounds/inch' of width
pounds/square inch

pounds
pounds/inch of width
pounds/square inch

percent
elongation at coating break   percent

-------
                                                                49
 (machine,transverse)

tear resistance
 (machine,transverse)
hydrostatic resistance
(machine)

maximum stress
(machine, transverse)
pounds
pounds/inch of thickness
pounds/mil of thickness

pounds/square inch
pounds/ inch of width
pounds/ square inch
ply adhesion
(machine.,, transverse,). ..
pounds/ inch of width

-------
                                                                50
 APPENDIX B

 LINER TEST METHODS / DECEMBER 1989
 HDPE Liners

 width
 I-ength
 Thickness

 Mass
 Tensile Strength at Yield
 Tensile Strength at Break
 Elongation at Yield
 Elongation at Break
 Tear Resistance
 Puncture Resistance
 Modulus of Elasticity
 Environmental Stress Cracking
 Carbon Black
                    Para.8.1.3,
ASTM Test Method

Left Edge, Center, Right Edge-
Top Edge, Center, Bottom Edge
ASTM  D374,   D1593
D3767
ASTM D1910
Tensile Behavior
Tensile Behavior
Tensile Behavior
Tensile Behavior
Tear Behavior
Puncture Behavior
ASTM D882 Mtd. A
ASTM D1693,  D2552
ASTM D1603
 PVC Liners
                                    ASTM Test Method;
Width /,: ,-..
Length. ,          .
Tkickness-
Mass
Tensile Strength at Break
.'Elongation at Break
Tear  Resistance
Puncture  Resistance
Maximum Stress
 Left Edgey Center,  Right; Edge
 Top Edge,' Center,,' Bottom Edge
 D159%J Para.  8>.1^3,  D376T
 ASTM D1910
 Tensile  Behavior!
 Tensile  Behavior;
 Tear Behavior
 Puncture Behavior
 Tensile  Behavior:
CJiPB-R  Liners   .

width
Longth
Tliickness
Mass
Breaking Factor  -  Fabric
Breaking Factor  -  Coating
Elongation at Fabric  Break
Elongation at Coating Break
T«ar Resistance
Hydrostatic Resistance
Maximum Stress.
Ply Adhesion
AST* Test Method

Left Edge, Center, Right Edge
Top Edge, Center, Bottom Edge
ASTM 0751, D3767
ASTM D1S10       !
Tensile Behavior
'Tensile Behavior
Tensile Behavior
Tensile Behavior
Tear Behavior
ASTM D751 Mtd. A, Procedure  1
Tensile Behavior
ASTM 0413 Section 12.2,
Machine  Mtd.,Type  A,iao deg,
peel
       Descriptions  for  Tensile  Behavior,
Puncture Behavior appear on  following page.
           Tear  Behavior,   and

-------
                                                                51
Tensile Behavior
1.  Dumbbell Shape ASTM 04-12> D638, D882 Mtd. A  or B,  D751Mtd-. A
2.  Uniform Width ASTM D4885 (Narrow-or Wide Width Specimens)
3.  Three-Dimensional GRI Standard GM-4

Tear  Behavior
1.  Miscellaneous Tests- ASTM D-7.51, 01424-,. D193&
2.  Trapezoidal Tear Test ASTM D1004 Die C,  02,263
3.  Tongue  Tear Test ASTM D2261 (Scrim Reinforcement)

Puncture Behavior              j
1.  ASTM D2582,' D3787   .      '      :•: . '
2.  FTMS 101C Method 2031,  2065
All Liners (HDPE,PVC,CSPE-R)   ASTM Test  Method

Extractables'           .       ASTM D3083, SW 870 App.  III-E
Volatiles                      ASTM D1203 Mtd. A, SW 870 App. III-D
Specific Gravity (<1.0)        ASTM D792  Mtd. A.,  (D1505)

-------
                                                                52

 APPENDIX C


 LINER NSF STANDARDS

 HOPS VST STANDARDS

 Tensile Strength at Yield               .
 60 mil         80 mil         100 mil           .   ,
 2000. 0 psi     1750.0 psi     1800. 0 psi

 Tensile Strength at Break:  3000.0 psi
                                                    i
 Elongation at Yield:  10.0 %
                                                    i

 Elongation at Break:  500.0  %

 Tear Resistance
 60 mil          80 mil         100 mil
 30.0 Ibs       40.0 Ibs        50.0 Ibs              :

 Modulus of Elasticity: 8*0000.0 psi
P7C NSy STANDARDS               .

Tensile Strength, at Break;  2400. o:, psi.

Elongation at-Sreafc:  3^)0. Qet;:

Tear Resistance
30 mil         45 mil
8.0 Ibs       11.0  Ibs               •

Maximum Stress: .900.0 psi


CSPE-R  N«T STANDARDS

Breaking Factor - Fabric: 6X6 YARNS/ INCH
30.mil         36 mil        45 mil
60.0 Ibs      60.0 Ibs       90.0 Ibs

Breaking Factor - Fabric: 8X8 YARNS/ INCH
30 mil         36 ail        45 mil
1:20.0 Ibe      120.0  Ibs      125.0 Ibs

Breaking Factor - Fabric: 10X10 YARNS/INCH
200.0 Ibs

Breaking Factor - Coating
30 mil         36 mil        45 mil
185.0 Ibs      145.0  Ibs      120.0 Ibs

-------
                                                                53

Elongation at Coating- Break: 20.0 *

Maximum Stress
30 mil         36 mil         45 mil
750.0 psi      640.0 psi      500.0 psi

-------
                                                    :            54

APPENDED

FLEX SYSTEM LIMITS on INPUT DATA

T«st  (unit*)                                 Limit* 
-------
                                                              55
APPENDIX E
LINER 'Rulebase' FLOWCHARTS
                  Analysis of HOPE liner
               ^i
         Check for liner
          inappropriate
   Check for liner
   not resistant
       Check for information
             missing
               t
      Any Miner not resistant1
           rules fired?
                            no
         yes
    Check for
Inconclusive' results
 Any 'liner inappropriate'
      rules fired?
    no
                        No evidence of
                       liner deficiencies
                      ANALYSIS COMPLETE
yes

-------
                                                      56
             Liner is inappropriate IF:
gauge < 60 mils
  liner fails
NSF standards
carbon black > 5%



80 < gauge < 100 mils
and
minimum tensile strength
at yield < 1750 psi

gauge > 60 mils
and
minimum tensile strength
at break < 3000 psi

gauge > 60 mils
and
minimum elongation
at break < 500 %

gauge > 60 mils
and
i • HI ••• i tun i modulus
of elasticity < 80000 psi

30 < gauge < 100 mils
and
minimum tear strength
<40lbs





60 < gauge < 80 mils
and
minimum tensile strength
at yfefd < 2000 psi

gauge > 1 00 mils
and
minimum tensile strength
at yield < TSOOpsI

gauge > 60 mils
and
minimum elongation
at yield < 10%

60 < gauge < 80 mils
and
minimum tear strength
< 30 Sbs

gauge > 100 mils
and
minimum tear strength
<50ibs





-------
                                           57
           Liner not resistant IF:
environmental stress
crack test is run and
  failures > 10 %
  evidence of
chemical reaction
   evidence of
excessive softening
 evidence of liner
absorbing leachate

-------
                  evidence of
              chemical reaction IF:
     loss in weight
    at month 4 > 3 %
    (excessive weight
    decrease)
tensile strength at break-
at montft 4 < tensile strength
at yield before immersion
and: elongation at break
at month 4 < elongation
at yield before immersion
(brittle failure)
   loss in weight at month
   4 between 1-3 % and
   loss in tensile strength
   at yield at month 4
   > 5% and loss in
   elongation at break at
   month 4 > 10%
 loss in weight
 at month 4 < 3 %
and loss in weight
predicted by quadratic
fit at month 4 > 2%
(excessive weight
decrease trend)
   loss lit weight at month
   4 between 1-3 % and
   loss in tensile strength
   at yfeid at rttortth 4
   > 5 % and loss in tensile
   strength at break at
   month 4 > 10%
  loss in weight at month
  4 between 1-3 % and
  loss in tensile strength
  at break at month 4
  > 10 % and loss in
  elongation at break at
  month 4 > 10%

-------
                                                              59
                    evidence of liner
                absorbing leachate IF:
         gain in weight at
         month 4 > 5 %
         (excessive weight
         increase)
gain in length at
month 4 > 5 %.
(swelling)
                 gain in weight at
                 month 4'< 5% and
                 gain in weigfiCpredictecl
                 by quadratic fit at
                 month 4 > 3 %
                 (excessive weight
                 increase trend)
gain in width at
month 4 >
(swelling)
gain in length at
month 4 < 5 % and
gain in length predicted
by quadratic fit at
month 4 x-3 %
(swelling trend)
gain in width a!;
month 4 < 5 %.and
gain In width predicted
by quadratic fit at
month 4> 3%
(swelling trend)
 gain in weight at month
 4 between 2-5 % and
 loss in tensile strength
 at yield at month 4
 > 15 % and loss In tensile
 strength at break at
 month 4 > 18%
               gain in weight at month
               4 between 2-5 % and
               loss in tensile strength
               at yield at month 4
               >  15 % andJoss In
               elongation at break at
               month 4 > 18%
        gain in weight at month 4 between 2-5 % and
        loss In tensile strength at break at month 4 >  18%
        and loss in elongation at break at month 4 > 18 %


-------
                                                           60
                    evidence of
               excessive  softening IF:
 brittle failure not evidenced
 and tensile strength at break
 at month 4 < tensile strength
 at yield before immersion
loss in tensile strength
at yield at month 4 > 20 %
loss in elongation at
break at month 4 > 25 %
loss in modulus of elasticity
at month 4 > 2E%
loss in puncture strength
at month 4 > 25%
loss in elongation at break
at month 4v< 25 % and
loss in elongation at break
predicted by quadratic fifc
at month 4 > 15%
loss in puncture strength
at month 4 < 25 % and
loss in puncture strength
predicted by quadratic fit
at month 4 > 15%

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                                                                61
                 results are inconclusive IF:
         insufficient information
         to run scatter test
    excessive scatter
    in parameter data
         insufficient information
         to run trend analysis .
trend analysis unsuccessful
                       the change in weight
                       predicted by quadratic fit
                       at month 4 > 0 and
                       the change in tensile strength
                       at break predicted by
                       quadratic fit at month 4 > 0

environmental stress crack test
        ASTMD1693
is run and gauge of stress crack
test samples < 0.9 times gauge of
immersion test samples
 environmental stress crack test
        ASTM D2552
 Is run and gauge of stress crack
 test samples < 0.9 times gauge of
 immersion test samples

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                                           62
  insufficient information
  to run scatter test IF
  for any parameter:
   pure error sum of squares = 0

             OR
data reported for only three time periods
I
             OR
   number of time periods for which
   data was reported *
   total number of data points

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                                      63
insufficient information
to perform! trend ..analysis 4F
for any parameter:
   excessive scatter not

   present in parameter data
      AND EITHER
   residual sum of squares = 0
          OR
   three data points entered
   for this parameter

-------
   information is missing  IF:   I
       for any parameter
   no data is entered for the parameter   I
               OR
       no month- 4 data is
       entered for the parameter
I
               OR
      no contror data is!  :
      entered-for the parameter

               OR
environmental stress crack test ASTM 1693
results are not reported

               OR

environmental stress crack test ASTM 2552
results are not reported

               OR

carbon black test results are not reported

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                                                         65
            Analysis of PVC finer
          i
    Check for liner
    inappropriate
          Check for liner
          not resistant
                                     ^i
 Check for information
     . missing
           Check for
       inconclusive results
         T
Any 'liner not resistant'
     rules fired?
no
        Any 'liner inappropriate'
             rules fired?
    yes
           no
                  No evidence of
                 liner deficiencies
                       •t
                ANALYSIS COMPLETE
yes

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                 Liner is inappropriate IF:
           gauge < 30 mils
              liner fails
           NSF standards
      gauge >  30 mils
             and
    minimum tensile strength
      at break < 2300 psi
      gauge >
             and
      minimum elongation
       at break < 300 %
       gauge >  30 mils
             and
     minimum / maximum
       stress < 900 psi
  30 mfl» 1  gauge < 40 mils
           and
  minimum tear resistance < 8 Ibs
       gauge >  45 mils
             and
minimum tear resistance < 111bs
    liner is exposed
      to sunlight
 liner fails temperature/
   service life criteria
  installation temp. > 170T  I
                                    installation temp. > 150T and
                                     est service Iff«>
                          I
installation temp. > 1307 and
 est service lit »> 2^5 years

installation temp. > 12QT and
 est service life > 3.5 years
installation temp. > 110T and
  est service life > 5 years
installation temp. > SOT and
  est service Hfe > 10 years

-------
                                           67
           Liner not resistant IF:
   evidence of
 chemical reaction
   evidence of liner
  absorbing leachate
   evidence of
excessive softening
evidence of excessive
    plasticizer loss

-------
                                                        68
               evidence of
          chemical reaction IF:
1
 loss in tensile strength at break at month 4 > 10%
                   AND
   loss in elongation at break at month 4 > 20%
                   AND
 loss in maximum stress at month 4 is not > 20%
                   AND
   the absolute loss in maximum stress over the
      four month period is not > 20000 psi
gain in tensile strength, at break, afcmonth: 4< > 20%
                   AND
   loss in elongation atbreak at month 4 > 20%
            -       AND
 loss in maximum stress at month 4 is .not > 20%
                   AND
  the absolute loss in maximum stress over the
      four month period is not > 20000 psi
                   AND
 gain in maximum stress at month 4 is not > 20%
                  AND
  the absolute loss in maximum stress over the
      four month period is not > 20000 psi

-------
                                                  69
          evidence of liner
       absorbing leachate IF:
       gain in weight at month 4 > 10%
I
     loss in weight at month 4 M0%
                   AND   •"
     gain in weight at month 4 predicted
     by a quadratic fit of weight data > 7%
                 AND
the goodness of fit test for weight data suceeds
       gain in width at 4 months > 15%
       gain in length at 4 months > 15%
      gain In thickness at 4 months > 3%

-------
                                                                 70
                        evidence of     -
                 excessive softening  IF:
f  loss in tensile strength at
I   break at month 4 > 10%
->MMMHMMMMM«i^MHMMMMMMMI^BI^M^H^MMMMMB

  gain in elongation at break
  at month 4 > 20%
    loss in maximum stress
      at month 4 > 20%
 or the absolute loss in maximum
         stress over
    over the 4 month period
 gain in weight at month 4 > 9%
 loss in tensile strength at break
 at month 4 > 9%
  gain in weight at month 4 > 9%
  and gain in elongation at break
  at month 4; > 18%
 gain in weight at month 4 > 9%
     and loss in maximum
   stress at month 4 > 18%
loss in tensile strength at break
  at month 4 > 9% and gain in
     elongation at break
      at month 4 > 18%
 loss in tensile strength at break
  at month 4 > 9% and loss in
      maximum stress at
     ..  month 4 > 18%
                   I
 loss in tensile strength at break
    at month 4 > 9%; and loss
       in maximum stress
       at month 4 > 18%
  gain in elongation at break at
 month 4 > 18% loss in maximum
   stress at month 4 > 18%

| gain in weight at month 4 > 7%
 and loss in tensile strength at
 break at month 4 > 7%
 gain in weight at month 4 > 7%
 and loss in tensiie strength at
 break at month 4 > 7%
 gain in weight at month 4 > 7%
 and gain in elongation at break
 at month 4 > 14% and loss in
 maximum stress month 4 > 14%
   loss in tensile strength at
 break at month 4 > 7% and gain
  in the elongation at break at
   month 4 > 14% and loss in
      maximum stress at
        month4> 14%


-------
                                                                  71
                  evidence 0f excessive
                     plasticizer loss IF:
  loss in weight at month 4 > 5%
 loss in weight at month 4
 and foss fn weight at month 4
 predicted by a quadratic fit of
 the weight data > 3% and fit
 test for the weight data good
 gain in tensile strength at break
 at month 4 > 10%
 loss in elongation at break at
 month 4 > 20%
   gain in maximum stress
     at month 4 >209fc. ......
    or the absolute gain in,
  maximum stress overthe
       4 month period
 loss in thickness at month 4 > 3%
  loss in width at month 4 > 15%
  loss in length at month 4 > 15%
loss in weight at month 4 > 4%
and gain in tensile strength at
   break at month 4 > 9%
loss in weight at month 4 > 4%
and loss in elongation at break
at month 4 > 18%
loss in weight at month 4 > 4%
    and gain in maximum
  stress at month 4 > 18%
   gain in tensile strength at break
     at month 4 > 9% and loss in
elongation at break at month 4 > 18%
gain in tensile strength at break at
month 4 > 9% and gain in maximum
    stress at month 4 > 18%
loss in elongation at break at month
  4 > 18% and gain in maximum
    stress at month 4 > 18%
loss in weight at month 4 > 3% and
gain in tensile strength at break  .
at month 4 > 7% and loss in elong-
ation at break at month 4 > t4%
 loss in weight at month 4 > 3% and
  gain in tensile strength at break
   at month 4 > 7% and gain fn
 maximum stress at month 4 >  14%
 loss in weight at month 4 > 3% and
 loss in elongation at break at
 month 4 > 14% and gain in maximum
    stress at month 4 > 14%
 gain in tensile strength at break
 at month 4 > 7% and loss in elong-
 ation at break at month 4 > 14%
   and gain on mamimum stress
       at month 4 > 14%

-------
                                                               72;
               results are inconclusive. IF:
                I
       insufficient information
       to run scatter test
    excessive scatter
    in parameter data
      insufficient information
      to run trend analysis
trend analysis unsuccessful
                  gain in weight at month 4 > 10%
                              AND"
         loss in tensile strength at break a£montfV4^not >10%
                      I
                 gain in weight at month 4 > 10%
                             AND
           loss in maximum stress at month 4 is net > 20%
                             AND
     absolute loss in maximum stress at month 4 is not > 20000 psi
                             AND
absolute gain in maximum stress over 4 month period Is not > 20000 psi
                gain in weight at month 4 > 10%
                            AND
         gain In elongation at break at month 4 not > 20%

-------
                                         73
  information is missing IF;  I
     for any parameter
  no data is entered forthe^parameter  I
             OR
:


i
no month 4 data is
entered for the parameter
OR
no control data is
entered for the parameter
•
I

II

       no service life data

             OR
   no exposure to sunlight data   I
            OR
no maximum exposure temperature I

-------
                                                          74
             Analysis of CSPE-R liner
           i
    Check for liner
    inappropriate
 Check for information
       missing
          Check for liner
          . not resistant
                                     t
           Check for
       inconclusive results
Any 'finer not resistant'
     rulesfired?
    yes
no
        Any 'liner inappropriate'
             rules fired?
           no
                   No evidence of
                  liner deficiencies
                        t
                ANALYSIS COMPLETE
yes

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                                                       75
       Liner is inappropriate IF:
gauge < 30 mils.
   liner fails
NSFstandards
      gauge^30 mils and gauge < 45 miis
     and liner is supported (6x6 yarns/inch)
         and minimum tensile strength
             at break < 60 psi
     gauge?* 45 miis and liner is supported
        (6x6 yams / inch) and minimum 1
     .  tensile strength at break < 90 psi
      gauge>30 mils and gauge < 45 mils;
     and liner is supported (8x8 yams/inch)
         and minimum tensile strength
             at break < 120 psi
     gauged 45 miis and liner is supported
       (8x8 yams/inch) and minimum
      tensile strength at break < 125 psi
     gauge>30 mils and liner is supported
      (10x10 yarns/Inch) and minimum
      tensile strength at break < 200 psi

-------
                                            76
            Liner not resistant IF:
   evidence of
 chemical reaction
   evidence of liner
  absorbing ieachate
   evidence of
excessive softening
evidence of excessive
   plasticizer loss

-------
                                                 77
              evidence of
          chemical reaction IF:
          loss in weight at month 4 > 5%
         gain in weight at month 4 > 5%
                   AND
loss in weight predicted by quadratic fit at month 4 > 3%

-------
                                               78
      evidence of liner
  absorbing leachate IF:
1
   gain in weight at month 4> 10%    I
gain in weight predicted by quadratic
fit at month 4 > 5% and quadratic fit
of weight data is good and loss in tear
     resistance at month 4 > 20%
gain in weight predicted by quadratic
fit at month 4 > 10% and quadratic fit
of weight data is good and loss in tear
   resistance at month 4 > 20%

-------
                                                  79
             evidence of
       excessive softening IF:
I
  loss in puncture resistance at month 4 > 30%    I
      test temperature ^35 degrees C
                  AND
loss in tensile strength at break at month 4 > 25%
              liner supported
                 AND
  loss in puncture resistance at month 4> 20%
                 AND
    loss in tear resistance at month 4 > 20%

-------
                                                           80
          results are Inconclusive IF:
                1
insufficient information
to run scatter test
    excessive scatter
    in parameter data
insufficient information
to run trend analysis
trend analysis unsuccessful
I

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-------