EPA/600/R-93/171
                                                 August 1993
         REPORT OF WORKSHOP ON
        GEOSYNTHETIC CLAY UNERS
                     by
      David E. Daniel and B. Tom Boardman
          University of Texas at Austin
         Department of Civil Engineering
              Austin, Texas 78712
    Cooperative Agreement No. CR-815546-01-0
                Project Officer

                Robert Landreth
       U.S. Environmental Protection Agency
       Risk Reduction Engineering Laboratory
             Cincinnati, Ohio 45268
RISK REDUCTION ENGINEERING LABORATORY
  OFFICE OF RESEARCH AND DEVELOPMENT
 U.S. ENVIRONMENTAL PROTECTION AGENCY
          CINCINNATI, OHIO  45268
                                          
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                                      DISCLAIMER
       The information in the document has been funded wholly or in part by the United States
Environmental Protection Agency under assistance agreement number CR-815546-01-0. It has been subject
to the Agency's peer and administrative review and has been approved for publication as a U.S. EPA
document.  Mention of trade names or commercial products does not constitute endorsement or
recommendation for use.
                                           11

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                                        FOREWORD

       Today's rapidly developing and changing technologies and industrial products and practices
frequently carry with them the increased generation of materials that, if improperly dealt with, can
threaten both public health and the environment. The United States Environmental Protection Agency
is charged by Congress with protecting the Nation's land, air, and water resources. Under a mandate of
national environmental laws, the Agency strives  to formulate and implement actions leading to a
compatible balance between human activities and the ability of natural systems to support and nurture
life. These laws direct the U.S. EPA to perform research to define our environmental  problems, measure
the impacts, and search for solutions.

       The Risk Reduction Engineering Laboratory is responsible for planning, implementing, and
managing research, development, and demonstration programs to provide an authoritative, defensible
engineering basis in support of the policies, programs, and regulations of the U.S. EPA with respect to
drinking water, wastewater,, pesticides, toxic substances, solid and hazardous wastes, and Superfund-
related activities.  This publication is one of the products  of that research and provides a vital
communication link between the researcher and the user community.

       This report  documents the available information concerning manufactured materials that
might be utilized in liner and cover systems for landfills, impoundments, site remediation projects, and
secondary containment structures.  The information  compiled in this  report was obtained from
literature, from information supplied by manufacturers, and from discussions at a 2-day workshop held
on June 7 and 8,1992 in Cincinnati. This report will be useful to scientists, engineers, and regulatory staff
who are considering use of these types of materials.
                                                    E. Timohty Oppelt
                                                    Risk Reduction Engineering Laboratory
                                             111

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                                      ABSTRACT
        A workshop was held at the Risk Reduction Engineering Laboratory in Cincinnati, Ohio,
 on June 9-10,1992 to discuss geosynthetic clay liners (GCLs).  The purpose of the workshop was
 to present and discuss the most recent information available on  the use  of GCLs.  This
 information will be of use to EPA program and regional officials, state regulatory officials, permit
 writers, and designers of waste disposal facilities.
        Information about GCLs was first presented by manufacturers.  Four commercial GCL
 producers manufacture distinctly different products from a variety of materials.  One common
 feature, however, of all GCLs is a thin layer of bentonite clay. Two of the four manufacturers mix
 an adhesive with the clay while the other two use no adhesive but instead needle punch two
 geotextiles together with the bentonite sandwiched between the geotextiles.  The manufacturers
 focused their discussions on technical developments, recent research results,  quality control, and
 comparison of GCLs to compacted clay liners (CCLs).
        Testing procedures were discussed next.  A variety  of conformance and performance
 tests can be performed, but standard test methods are lacking. In addition, no consensus has
 been reached on the types of tests that should be required or the appropriate frequency of testing.
 Interpretation of test data is not always free of ambiguity due in part to a lack of standard testing
 methods.
       The performance of geomembrane/GCL composite liners  was discussed at length. The
 hydraulic contact between the clay and geomembrane was the focus. If a geotextile separates the
 clay from the geomembrane (as is the  case with most GCLs),  and there is a defect in the
 geomembrane, some lateral spreading of liquid will take place in the geotextile. Although some
 equations are available to estimate the effect of the geotextile, more  research is needed to quantify
 geomembrane/GCL composite behavior more fully.
       Owner/operators of waste disposal facilities described their experiences with GCLs.
 Experience varies widely; some companies have used GCLs extensively while others have  used
 them rarely.   Experience seems to have been good to date but concern was expressed about the
 need for further refinement of construction quality assurance procedures and resolution of
 several technical issues.
       Recent research findings at the University of Texas and Drexel University's Geosynthetic
 Research Institute were described. The  response of GCLs to differential settlement,  such  as
would be experienced in cover systems placed over compressible waste, has been studied. Most
of the  GCLs  tested maintained low hydraulic  conductivity even when  subjected to large
                                          IV

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differential settlement. The hydration, swelling, and strength of the bentonite in GCLs varies
depending upon the fluid (water or leachate) being used.  The need to test with the site-specific
liquid was apparent.
       The issue of equivalency of a GCL to a CCL was discussed. A number of criteria might
be applied, but only a few seem truly rational.  Steady-state water flux and solute flux are
obvious and clear criteria that should usually be part of an equivalency analysis. Other criteria
can be applied but most are much less meaningful in terms of addressing regulatory compliance.
       Finally, regulatory acceptance of GCLs was discussed. Although numerous site-specific
approvals of GCLs have been given by regulatory agencies, no blanket approvals or disapprovals
were identified. The EPA's RCRA Subtitle D regulations prescribe a geomembrane/CCL for
unapproved states but in approved states allow for equivalent designs to be accepted by state
regulatory agencies.

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                                       Table of Contents
Disclaimer	ii
Foreword	iii
Abstract	iv
List of  Figures	xi
List of  Tables	xiii

1.    Introduction	\
2.    Manufacturer's Information	3
     2.1    Bentofix®	3
            2.1.1    Benefits of Needle Punching	3
            2.1.2    Non-Woven Geotextiles	4
            2.1.3    Bentonite	4
            2.1.4    Laboratory Measurement of Hydraulic Conductivity	5
            2.1.5    Overlaps	5
            2.1.6    Installation  Procedures	5
            2.1.7    Case Histories	6
            2.1.8    Supplemental  Information	6
     2.2    Bentomat®	7
            2.2.1     A Brief History of Waste Management Practices	7
            2.2.2    The Potential Role of Geosynthetic Clay Liners in Landfills	8
            2.2.3    Future Directions for Research and Discussion	8
                    2.2.3.1    Intimate Contact	8
                    2.2.3.2    Puncture Concerns	12
                    2.2.3.3    Construction Quality Assurance	12
                    2.2.3.4    Research  Directives	12
                    2.2.3.5    Test Standards	13
            2.2.4     Conclusion	13
     2.3    Claymax®	13
            2.3.1     Benefits of Using a GCL	14
            2.3.2     Quality Management	.16
            2.3.3     Available Information on Claymax®	16
     2.4    Gundseal®	16

                                              vi

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           2.4.1     Gundseal® Composite System	21
                    2.4.1.1     Hydraulic Conductivity	21
                    2.4.1.2     Overlapped  Seams	21
                    2.4.1.3     Composite Action	22
                    2.4.1.4     Internal Shear Strength	22
                    2.4.1.5     Interfacial Friction Resistance	25
           2.4.2    Gundseal® as a Single Liner System	25
                    2.4.2.1     Soil Suction	25
                    2.4.2.2     Hydraulic Conductivity	25
                    2.4.2.3     Internal Shear Strength	26
                    2.4.2.4     Seams	27
                    2.4.2.5     Geotextile Separator	27
           2.4.3    Conclusion 	28
3.   Testing Procedures	29
     3.1   Quality Assessment for Bentonite Sealants	29
           3.1.1    Bentonite	29
           3.1.2    Primary Test Methods	31
                    3.1.2.1     Permeameter Testing	31
                    3.1.2.2     Swell Tests	31
                               3.1.2.2.1     Free Swell  Test	31
                               3.1.2.2.2     Modified Free Swell Index Test	32
                               3.1.2.2.3     Swelling Pressure Test	32
                    3.1.2.3     Plate Water Absorption (PWA)  Test	33
                    3.1.2.4     Liquid Limit Test	33
            3.1.3    Secondary Test Methods	34
                    3.1.3.1     Apparent Colloid Content Test	34
                    3.1.3.2     X-Ray Diffraction (XRD) Mineralogical Analysis	34
                    3.1.3,3     Cation Exchange Capacity (CEC)	35
                    3.1.3.4     Specific Surface Area	35
                    3.1.3.5     Chemistry	35
            3.1.4    Conclusion	35
      3.2   Conformance Testing of  Geosynthetic Clay Liners	36
            3.2.1    Testing Options	37
                    3.2.1.1     Shear Strength	38
                    3.2.1.2     Tensile Properties	38
                                               vn

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                    3.2.1.3     Puncture Resistance	38
                    3.2.1.4     Biaxial Stresses	38
                    3.2.1.5     Freeze-Thaw and Desiccation	39
            3.2.2    Suggested List of Conformance Tests for GCLs	39
                    3.2.2.1     Hydraulic Conductivity Testing	39
                    3.2.2.2     Shear Strength Testing	39
                    3.2.2.3     Tensile Property Testing	44
                    3.2.2.4     Biaxial Stress Testing	46
            3.2.3    Testing Frequency	47
            3.2.4    Conclusion	47
      3.3    The Determination and Interpretation of Shear Strength	47
            3.3.1    Test Conditions	48
                    3.3.1.1     Normal Stress	48
                    3.3.1.2     Hydration Conditions	48
                    3.3.1.3     Rate of Shear	49
                    3.3.1.4     Method of Failure	50
            3.3.2    Conclusion	59
4.    Intimate Hydraulic Contact with Geomembrane	51
      4.1    Intimate Contact for GCL/Geomembrane Composite Liner Systems	51
            4.1.1    In-Situ Behavior of a GCL	51
            4.1.2    The Case for Geotextile Placement Within a Composite Liner	52
            4.1.3    Evaluation of Potential Leakage Rates	52
            4.1.4    Ongoing Research	53
      4.2    Questions from the Audience	54
      4.3    Final Comments	55
5.    Owner/Operator  Experiences and Concerns	55
      5.1    Clarke Lundell, Representing Waste  Management of North America, Inc	56
      5.2    Charles Rivette, Representing Browning-Ferris Industries (BFI)	56
      5.3    Kurt Shaner, Representing Chambers Development Comany, Inc	58
      5.4    John Workman, Representing Laidlaw Waste Systems	59
6.    Recent Research	^Q
      6.1    The Hydraulic Conductivity of Large Scale Intact, Overlapped, and Composite
            Geosynthetic Clay Liners	60
      6.2    The Effect of Differential Settlement on the Hydraulic Conductivity of Geosynthetic
            Clay Liners	  62
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     6.3    Stability of Final Covers Placed on Slopes with Geosynthetic Clay Liners	68
     6.4    The Hydration Behavior and Mid-Plane Shear Strength of Four Geosynthetic Clay
            Liners	72
7.    Equivalency	76
     7.1    Equivalency	76
            7.1.1    Potential  Applications	76
            7.1.2    Differences Between CCLs and GCLs	77
            7.1.3    Criteria for Equivalency	79
            7.1.4    Hydraulic  Issues	79
                    7.1.4.1     Steady Flux of Water	79
                    7.1.4.2     Steady Solute Flux	82
                    7.1.4.3     Adsorption  Capacity	85
                    7.1.4.4     Time to Initiate Discharge of Water from Base of Liner	87
                    7.1.4.5     Breakout Time for Solute	88
                    7.1.4.6     Production of Consolidation Water	88
            7.1.5    Physical/Mechanical Issues	89
                    7.1.5.1     Freeze/Thaw Resistance	89
                    7.1.5.2     Wet/Dry Effects	89
                    7.1.5.3     Response to Total Settlement	90
                    7.1.5.4     Response to Differential/Settlement	90
                    7.1.5.5     Stability on  Slopes	90
                    7.1.5.6     Vulnerability to Erosion	91
                    7.1.5.7     Bearing  Capacity	91
            7.1.6    Construction Issues	91
                    7.1.6.1     Puncture Resistance	91
                    7.1.6.2     Effect of Subgrade  Condition	92
                    7.1.6.3     Ease of Placement or Construction	92
                    7.1.6.4     Speed of Construction	92
                    7.1.6.5     Availability  of  Materials	92
                    7.1.6.6     Weather Constraints	93
                    7.1.6.7     Quality Assurance Requirements	93
            7.1.7    Summary of Equivalency Issues	93
      7.2    Discussion	95
8.    Technical Concerns	96
      8.1    The Effect of Freezing on Saturated Sodium Bentonite	96
                                               IX

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      8.2    The Flow of Bentonite out of a GCL on a Side Slope	  95
      8.3    Designing for Side Slopes	                  97
      8.4    Possibility of Overlap* Pulling Apart Due to Wet/Dry Cycles	97
      8.5    Steep Slopes	                   9?
      8.6    Long Term Physical Stability	           9g
      8.7    Long Term Shear Strength	                   9g
      8.8    Biotic Instabilities	
                                            	"o
9.     References  and Publications Related to GCLs	         99
10.    Appendix :  List of Attendees	                    102

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                                    List of Figures

Figure   Title	  Page No.

2.1       Needle Punched System of Bentofix®	 3
2.2       Potential Double Composite Liner System	9
2.3       Potential Single Composite Liner System	9
2.4       US EPA Recommended Landfill Cover Design	15
2.5       Potential Landfill Cover Design Incorporating a GCL	15
2.6       Clem Quality Management Program Summary	17
2.7       Composite Action Test with Overlying Defective Geomembrane	23
2.8       Variations in Bentonite Water Content beneath a Defective Geomembrane	24
2.9       Water Content vs. Time  for Samples of Gundseal® Placed Within Sands of
         Varying Water Content	26
3.1       Flexible-Wall Apparatus	40
3.2       Rigid-Wall Apparatus	41
3.3       Large Diameter Rigid-Wall Apparatus	42
3.4       Typical Direct Shear Friction Apparatus	43
3.5       Geosynthetic/Geosynthetic Direct Shear Testing	43
3.6       Wide Width Tensile Test Schematic	44
3.7       Cross Section of a Horizontal Containment Box in a Confined Creep Test
         Mode 	45
3.8       Biaxial Test Apparatus Schematic	46
6.1       Cross Sectional View of Test Set Up	61
6.2       Cross Sectional View of Modified Test Set Up	63
6.3      Plan View of Tank and Deflatable Bladder	63
6.4      Hydraulic Conductivity vs. Time for Intact Bentomat® Sample IHS-2-D	64
6.5      Hydraulic Conductivity vs. Deformation for Intact Bentomat® Sample
         IHS-2-D	64
6.6      Hydraulic Conductivity vs. Time for Overlapped Bentomat® Sample
         OHS-2-C	65
6.7      Hydraulic Conductivity vs. Deformation for Overlapped Bentomat®
         Sample OHS-2-C	65
6.8      Hydraulic Conductivity vs. Time for Intact Claymax® Sample IHS-l-A	66
                                           XI

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 6.9       Hydraulic Conductivity vs. Deformation for Intact Claymax® Sample
          IHS-l-A	                                                  „
                                    	oo
 6.10      Hydraulic Conductivity vs. Time for Overlapped Claymax® Sample
          OHS-l-F	                                                    ,_
                                    	o/
 6.11      Hydraulic Conductivity vs. Deformation for Overlapped Claymax®
          Sample OHS-l-F	        67
 6.12      Hydraulic Conductivity of Bentomat® after a Large Settlement Prior to
          Hydration	                      69
 6.13      Hydraulic Conductivity of Gundseal® after a Large Settlement Prior to
          Hydration	                             ,„
 6.14      Typical Profile of Final Cover with Geosynthetic Clay Liners	70
 6.15      Profile of the Slope Used for Computations	   70
 6.16      Relationship between Maximum Interfacial Displacement and Minimum
          Interfacial Friction Angle for a 3:1 Slope	       71
6.17     Relationship between Tension in the Geogrid and the Minimum Interfacial
         Friction Angle for a 3:1 Slope	                 71
6.18      Hydration of GCLs Using Different Liquids	   73
                                        xn

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                                     List of Tables

Table    Title	    Page No.
2.1       Measurement of Hydraulic Conductivity for GCLs	5
2.2       Summary of Triaxial Permeability Test Data on Bentomat®	10
2.3       Summary of Direct Shear Test Data on Bentomat®	11
2.4       Claymax® Mineral Performance Testing	18
2.5       Claymax® Backing Material Testing	18
2.6       Claymax® Inspection andTesting	18
2.7       Claymax® GCL Material Specifications	19
2.8       Partial List of Claymax® Hydraulic Conductivity Testing Data	20
2.9       Partial List of Claymax® Frictional Resistance Data	20
2.10     Permeability to Various Hydrocarbons as a Function of Initial Bentonite
         Water Content	27
6.1       Direct Shear Test Results Summary	75
7.1       Differences Between GCLs and CCLs	78
7.2       Potential Equivalency Issues	80
7.3       Summary of Equivalency Assessment	94
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                              CHAPTER 1
                           INTRODUCTION

      On June 7-8, 1990, the United States Environmental Protection Agency
(EPA) held a workshop to discuss the use of alternative barriers in the design of
cover and/or liner systems. The focus of the workshop was on the potential use
of geosynthetic  clay  liners (GCLs) as an  alternative barrier.   Since that
introductory conference, a significant amount of information has been gathered
through research and field applications. For  this reason, another workshop on
the use of GCLs was held on July 9-10, 1992 at the EPA's  Risk Reduction
Engineering Laboratory in Cincinnati, Ohio.
      The purpose of the second workshop was to present and discuss the most
recent research available on the use of GCLs.  As the use of GCLs has expanded
dramatically over the last few years, it is important that EPA program  and
regional officials, state regulatory officials, permit writers, and designers keep up
to date on the latest information available on the use of these products.
      The information discussed at the workshop held on July 9-10,1992 was as
follows:

1)    Manufacturer's Information.  A compilation of information available on
      each of the major GCL products was presented by the manufacturing
      sector. (Presented by representatives for Bentofix®, Bentomat®,
      Claymax®, and Gundseal®)

2)    Testing Procedures. The use of different testing methods and procedures
      to determine the physical properties of GCLs was discussed. (Presented
      by Richard Brown, John Boschuk, and  Robert Bachus)

3)    Intimate Contact. The mechanisms of intimate hydraulic contact between
      geomembranes and GCLs were discussed. (Presented by John Bove)

4)    Owner/Operator Experiences. An overview of information on the field
      application of GCLs was presented by owner/operators of landfills.
      (Presented by representatives of Waste Management of North America,
      Browning-Ferris Industries, Chambers  Development, and Laidlaw)

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 5)    Recent Research. The most recent research carried out by Drexel
       University and the University of Texas at Austin was discussed.
       (Presented by Robert Koerner, David Daniel, Mark LaGatta, B. Tom
       Boardman, and Hsin-Yu Shan)

 6)    Equivalency. The equivalency of a GCL to a compacted clay liner was
       discussed. (Presented by David Daniel)

 7)    Technical and Regulatory Concerns. An open discussion was held on the
       technical concerns of the use of GCLs.  (Presented by David Daniel and
       Robert Landreth)

       The purpose of this report is to summarize the information presented at
 the GCL workshop held on July 9-10, 1992.  This report does not represent the
 full extent of the information available on geosynthetic  clay liners. Readers are
 directed to the summary of the GCL workshop  held on June 7-8, 1990 for
 additional information (EPA 600/2-91/002).  Rather, this report augments the
 proceedings from the first workshop.
      Information on  Bentofix®, Bentomat®, Claymax®,  and Gundseal® is
 presented in Chapter 2. Testing Procedures are discussed in Chapter 3. Intimate
 contact is discussed in Chapter 4.  Owner/operator experiences are listed in
 Chapter 5. Recent university research is discussed in Chapter 6. Equivalency
 concerns are addressed in Chapter 7.  Technical concerns  are voiced in Chapter 8.
A  list of references and published papers and reports on GCLs is included in
Chapter 9. A list of attendees is presented in the Appendix.

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                              CHAPTER 2
                 MANUFACTURER'S  INFORMATION

      At the present  time, there are four major products available on the
geosynthetic clay liner (GCL)  market.  These four products are Bentofix®,
Bentomat®, Claymax®, and Gundseal®.  Each  product has its own unique
properties.
      The manufacturer of each product was asked to speak about technical
discoveries that had been made since the previous meeting.  The information
presented in this chapter was provided by the manufacturer's speaker.

2.1 Bentofix® (By Georg Heerten, Naue-Fasertechniik GmbH & Co.)

      Bentofix®, which was developed in 1987, is produced by the German
company Naue-Fasertechnik and was introduced to the North American market
in 1991 through the joint venture company Albarrie Naue Ltd. establishing an
additional production facility in Canada.  Bentofix® is designed as a layer of
loose granular or powdered bentonite held between two non-woven geotextiles
by a series of thin needle punched fibers (Fig. 2.1). Needle punching keeps the
bentonite in place before and after hydration, and the needle punching is said to
increase the internal shear strength of the GCL.
                                                            woven or
                                                            non-woven
                                                            bentonite
                                                            non-woven
               Figure 2.1 Needle Punched System of Bentofix®

 2.1.1  Benefits of Needle Punching
       Naue-Fasertechnik's  purpose for needle punching a layer  of  loose
 bentonite between two non-woven geotextiles was to create a sturdy GCL that
 could withstand the rigors of installation. The needle punching helps to keep the
 bentonite in place even after hydration.  For this reason, the manufacturer states
 that Bentofix® can be installed during rainy conditions or underwater.

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       A GCL bound by needle punched fibers is said to allow for the installation
 on steep slopes (up to 1.5 :1), by preventing sliding between the components of
 the GCL, while also increasing the internal shear strength of the GCL as a whole.

 2.1.2 Non-Woven Geotextiles
       The manufacturer stresses the importance of  the robustness of the
 geotextiles incorporated into the GCL. To allow the GCL to be needle punched
 together, at least one layer must be a non-woven  geotextile. Both geotextile
 components must pass filter criteria in order to prevent the migration of
 bentonite out of the GCL. The  upper layer non-woven geotextile must also be
 puncture resistant. For this reason, the top cover layer geotextile must have a
 minimum mass/area of .25 kg/m2 and pass a German puncture test.  However, a
 .12 kg/m2 woven geotextile may also be used. The manufacturer has not had the
 opportunity to measure the hydraulic conductivity of a deformed section of
 Bentofix® after passing the puncture test.  This is still being investigated.
      To avoid lateral  wicking in the upper non-woven geotextile,  when a
 geomembrane is placed on the GCL to form a composite liner,  the pore  space of
 the upper geotextile is filled with powdered bentonite.  The bentonite powder is
 said to be fixed by a patented system which fills the non-woven pores.  This
 system is also said to improve the intimate contact  between a GCL and an
 overlying geomembrane by reducing the amount of loose powdered bentonite
 dust where the two come in contact.

 2.1.3  Bentonite
      Bentofix® can be manufactured with powdered bentonite with 87% of the
 mixture having a grain size less than 0.002 mm, or as a granular bentonite in the
 size range of 0.5 to 4 mm. Due to its finer grain size, the powdered bentonite will
 hydrate much quicker than a granular bentonite.  Granular bentonite used to be
 necessary when Bentofix® was used in conjunction with a geomembrane because
 the powdered bentonite would create welding difficulties for the overlying
 geomembrane.  The manufacturer is said to have solved the problem of loose
 powdered bentonite influencing the welding process of geomembranes by fixing
the bentonite to the geotextile, which addresses the intimate contact issue at the
same time.

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2.1.4  Laboratory Measurement of Hydraulic Conductivity
      The manufacturer recommends that the procedures outlined in Table 2.1

be observed for the proper measurement of the hydraulic conductivity of a GCL.

Differences in GCL sample preparations can lead to large  variations  in  the

measured value of hydraulic conductivity.


          Table 2.1  Measurement of Hydraulic Conductivity for GCLs


Procedure                  Important Steps                    Possible Problems

Sampling                   1) Exact Cutting (Stamping)            1) Flow around edge
                          2) No bentonite loss on edges           2) Air encapsulation
                          3) Edge wetting

Installation                 1) Soaking filter plate                 1) Air slows down
                                                             swelling
                          2) Applying flexible                  2) Loss of bentonite
                            membrane carefully

Test Procedure              1) Proper saturation time               1) Inadequate water
                            (50 hours minimum)                 Adsorption
                          2) Cell pressure
                            (30 kPa  minimum)
                          3) Hydraulic gradient

 Calculation                 1) Measurement of                   1) Incorrect calculation
	       hydrated sample thickness
 2.1.5  Overlaps
       In the past, the overlapping seams had to be filled with loose powdered
 bentonite or a hydrated bentonite paste.  This will not be necessary in the future
 due to the upper layer non-woven geotextile being filled with bentonite powder.
 This system is said to provide a more intimate contact along the GCL overlap.
        A  prefabricated velcro system  has  also been designed  to  prevent
 displacement along the overlaps due to movements during or after the covering

 process.


 2.1.6  Installation Procedures
        Bentofix® will have the printing on the upper geotextile as well as an
 overlap mark.  Naue-Fasertechnik has also developed an installation  manual

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 which is delivered to each customer in advance. According to the manufacturer
 a correct overlap can be achieved, and wicking in the non-woven plane can be
 prevented, if the installation instructions are followed correctly.

 2.1.7 Case Histories
 1)  Geomembrane Protection.   In an effort to prevent the puncture  of an
 underlying geomembrane by the placement of a granular drainage material with
 large particles (16 to 32 mm), Bentofix® has also been used as a cushion layer
 over the geomembrane.  The GCL not only protects the geomembrane, but
 provides an additional seal, as well.

 2)  Vertical Gas Barrier. In an effort to prevent the seepage of landfill gas  and
 leachate, Bentofix® was placed in a vertical cutoff trench surrounding a landfill.
 Apparently the soil moisture was sufficient to hydrate the bentonite resulting in a
 sufficient gas barrier.

 3)  Sealing a Canal.  In an effort to seal a  canal and cofferdam, Bentofix® was
 successfully installed in an underwater operation. The manufacturer states that
 the needle punching allowed the GCL to withstand the immediate swelling and
 the following installation procedure all while underwater.

 4)  Groundwater Protection System. In an effort to catch the run off from de-
 icing impurities at the Munich II Airport, over 700,000 m2 of Bentofix® was
 installed. The project has proved successful to date.

 2.1.8  Supplemental Information
      After the conference, Mr. Klaus Stief submitted additional information.
 Because Bentofix® was developed in Germany, the manufacturer has followed
 German  and European regulations for landfills particularly  closely.   The
 following is a summary of Mr. Stief's perspective on European policy on landfill
 linings.
      The Commission of the European Communities published in May 1992 a
proposed set of regulations for landfills.  The proposal calls for liner systems,
leachate collection systems, and engineered cover systems.  The lining system
may consist of natural, low-permeability soil, or lacking such soil, engineered

-------
liners must be used. There are no specific requirements for engineered liners; the
use of GCLs is in no way restricted.
      Current German regulations are more stringent.  The  general liner
requirement  in Germany is  for a single composite liner consisting of  a
geomembrane placed on 0.75 to 1.5 m of low-permeability compacted soil.
Similar requirements exist for the cap, although the soil liner component has a
smaller minimum thickness (0.5 m).

2.2 Bentomat® (By Robert Trauger, CETCO)

      Bentomat® is  manufactured by the Colloid Environmental Technology
Company (CETCO),  which is a subsidiary of the American Colloid Company.
The representative  from  CETCO  briefly discussed the results of recent
laboratory testing on Bentomat®, but mainly concentrated on the highlights and
advantages of the use of GCLs in the waste management industry.

2.2.1 A Brief History of Waste Management Practices
      For several decades, the only practical means of waste containment was
the construction of a hydraulic barrier consisting of a layer of compacted clay.
Unfortunately, the possibility of complete containment to the extent that a 1977
US EPA report on landfill liners suggested a "different approach/' whereby
 "pollution would be lessened by designing landfill liners for higher permeability
 and by selectively attenuating the most toxic pollutants from the leachate../'
      This novel idea of emphasizing attenuation over containment was never
 implemented due to the emergence of geomembrane technology in the 1980's.
 The near zero hydraulic conductivity of geomembranes made the concept of true
 containment  appear  attainable.   After a decade of technical  progress,
 geomembranes are now accepted by most designers as a required component of
 landfill liners.  The composite liner system, in which a geomembrane is placed
 over a clay layer, was another  fundamental advance as designers abandoned
 attenuation considerations in favor of containment.  Leakage rates through well
 constructed  composite liners are far lower than through geomembranes  or
 compacted clay liners (CCLs) alone. The only development missing in the shift
 to containment oriented landfills was a series of federal regulations for landfill
 liner design.

-------
       The US EPA has just recently released the long awaited federal rules on
 landfill design for municipal solid waste landfills.  Unfortunately, GCLs were not
 well established when the rules were drafted, so there is not yet a federal policy
 on the role of GCLs in landfills.

 2-2-2 The Potential Role of Geosynthetic Clay Liners in Landfills
       Some have suggested that GCLs are not merely a convenient substitute for
 clay liners but instead represent the next step  towards the goal of total waste
 containment.  GCLs have an extremely low, uniform hydraulic conductivity and
 are not subject to the many materials and construction related problems that
 commonly plague CCLs.  Potential landfill liner cross sections reflecting this
 design goal are shown in Fig. 2.2 and 2.3.

 2-2-3 Future Directions for Research and Discussion
      The GCL  is an  important  innovation  in lining technology, but its
 performance can  be undermined by poor design and installation. As with any
 emerging technology, additional field and laboratory research is necessary to
 strengthen the feedback loop for better designs,  installations, and products.
 Since the last GCL workshop  held two years ago, a vast amount of useful data
 has been obtained for Bentomat®. Some of the data are shown in Tables 2.2 and
 2.3.  More work  needs  to be done, however, to  realize the full performance
 capabilities of GCLs.  Some of the most important remaining issues  which the
 technical, regulatory,  and manufacturing communities must address are
 discussed in succeeding subsections.

 2.2.3.1  Intimate Contact
      Concern has been expressed that  the upper geotextile of a GCL could
 prevent intimate contact between the geomembrane and the bentonite clay and
 facilitate lateral  movement  along the interface.   Overall  leakage  could
 consequently  increase because liquid is distributed over a broader  area.
 However,  lateral  movement may only occur at low confining stress, and the
 quantification of the phenomenon is incomplete.  When considering this issue
 one  must  assess  the theoretical advantages of geomembrane/CCL intimate
 contact with respect to the many performance and installation advantages of a
geomembrane/GCL liner system.

-------
                                            0.6 m Select Fill

                                            Separator Geotextile

                                            0.6 m Granular LCS

                                            Cushioning Geotextile

                                            Geomembrane
                                            0.3 m Granular LDS
                                            Geomembrane
                                            0.6 m Structural Fill (or Clay)
                SUBBASE
Figure 2.2  Potential Double Composite Liner System
                                            0.6 m Select Fill

                                            Separator Geotextile

                                            0.6 m Granular LCS

                                            Cushioning Geotextile
                                            Geomembrane
                                            GCL


                                            0.6 m Structural Fill (or Clay)
                SUBBASE
 Figure 2.3  Potential Single Composite Liner System

-------
      Table 2.2   Summary of Triaxial Permeability Test Data on Bentomat®
TEST LAB* DATE
J & L 07-05-90

J&L 09-21-90
J & L 12-17-90
Geosyntec 12-20-90
J & L 01-08-91
ACC 05-02-91
J&L 07-05-91
D&M 07-15-91
Geosyntec 07-31-91
Nelson 09-04-91
ACC 06-18-91
Notes:
T P. I _ I O. I TV,.*'
PRODUCT MAX. EFFECTIVE
CONF. STRESS(KPA)
SS 56.5
73
90.9
107
CS 56.5
73
90.9
107
SS 56.5
73
90.9
CS N/A
CS N/A
CS 129
CS 207
SS 255
PL 393
PL 34
SS 34
SS 34


HEAD(M)
.3
3.7
7.3
11
.3
3.7
7.3
11
.3
3.7
7.3
9.1
4.6
11
2.1
2.7
16
2
3.7
7.0


GRADIENT
30
380
760
1100
35
450
900
1315
30
400
800
2250
N/A
1800
200
530
217
160
360
840


TOTAL
TIME(HRS)
26
6
13
4
62
19
46
2
36
28
7
25
72
25
216
4
190
720
1440
3600


PERMEABILITY
(CM/SEC)
2.1 x 10'9
7.5 x 10'10
5.8 xlO'10
6.6 xlO'10
5.6 x 10'9
l.lxlO'9
9.8 xlO'10
2.6 x 10'9
7.3 xlO-10**
7.3 x lO'10
1.4 x 10'9
1.4 xlO'9
2.0 x 10'9
1.6 x lO'9
3.6 x 10'9t
2.1 x 10'10
6.8xlO-10tt
3.0 xlO-9**
3.5 x 10'9*
3 0 x 10-9$


   J & L = J&L Testing Company, Inc., Canonsburg, PA
   Geosyntec = Geosyntec Consultants, Norcross, GA
   D & M = Dames & Moore, Salt Lake City, UT
   ACC = American Colloid Company, Arlington Heights, IL
   Nelson = Robert L. Nelson & Associates, Schaumburg, IL

   Permeant was landfill leachate

'   Permeant was salt water

'f Permeant was 600 ppm NaCN

•*•   Permeant was liquid fertilizer
                                            10

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            Table 2.3  Summary of Direct Shear Test Data on Bentomat®
LAB DATE
J & L 05-30-90
STS 09-11-90
J&L 11-06-90
GRI 04-18-91
STS 05-28-91
UTA 08-12-91
J&L 09-09-91
TRI 05-06-92
Notes:

INTERFACE
NW/Sand
NW/Sand
NW/Clay
NW/Clay
NW/1 mm Text. HOPE
NW/2 mm Text. HOPE
W/2 mm Text. HOPE
NW/Sandy Soil
Internal
NW/1 mm Text. HDPE
W/2 mm Text. HOPE
Internal
W/Soil Cover
W/Geonet
NW/2B Stone
W/1.5mmText. VLDPE
W/1.5mmSm. VLDPE


NORMAL
STRESSES(KPA)
7/14/21
240/360/480
14/24/34
3/7/14/34/69/140/240
0.83/3/7/34/69
0.83/3/7/34/69
240/360/480
41/62/96/130
4/8.6/13.0
14/55/96
14/55/96


MOISTURE
CONDITION'''
Hydrated
Dry
Hydrated
Dry
Dry
Dry
Dry
Dry
Dry
Hydrated
Hydrated^
Hydrated
Hydrated
Hydrated
Hydrated
Hydrated
Hydrated
Hydrated
Hydrated


SHEAR RATE FRICTION
ANGLE(DEG)
0.5 mm/min
5 mm/min
0.5 mm/min
0.89 mm/min
5 mm/min
0.5 mm/min
0.89 mm/min
1 mm/min


35
28
41
31
18
37
24
23
42
37
39
20
19
26
22.5
17
53
22
14


    J & L = J & L Testing Company, Inc., Canonsburg, PA (used a 75 mm Wykeham Farrance direct shear device)
    STS = STS Consultants Ltd., Northbrook, IL (used a custom-made 300 mm shear box)
    GRI = Geosynthetic Research Institute, Drexel University, Philadelphia, PA (used a Wykeham Farrance device)
    UTA = University of Texas at Austin, Civil Engineering Laboratory (used a 60 mm direct shear box)
    TRI = TRI Environmental Inc., Austin, TX (used a 300 mm direct shear box)

    NW = Non-woven geotextile of Bentomat
    W = Woven geotextile of Bentomat

T   "Dry" = sample tested in the as-received moisture state.
    "Hydrated" = sample was hydrated prior to testing, although the actual hydration methods vary.
    Samples were hydrated with distilled water unless otherwise noted.

'*  Hydrated in leachate.
                                                 11

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2.2.3.2 Puncture Concerns
      There has been a great deal of concern over the potential for a GCL to be
more susceptible to puncture damage. This concern is often cited by regulators
as reason not to allow the use of GCLs. Liner systems in today's modern landfills
are more controlled than ever before and great care is usually taken to prevent
the possibility of puncture from above and below the liner. With GCLs,  these
practices  must be  even more strongly emphasized, especially  in  the post
construction stage. The construction of a sound foundation and the placement of
cover material over the liner  system must be rigidly controlled.  If deemed
necessary, additional cover layers should be placed on the liner system to further
preclude the possibility of puncture.  In other words, puncture prevention should
be emphasized during the construction process.

2.2.3.3 Construction Quality Assurance
      GCLs can be easily and rapidly installed in comparison  to geomembranes
and CCLs, yet a stringent construction quality assurance  (CQA) plan must be
implemented.  The best design and the most explicit project specifications mean
nothing if the installation is faulty. Comprehensive and realistic CQA programs
should be developed by GCL  manufacturers and engineers.   These programs
should detail installation criteria as well as materials conformance criteria.  The
certification  program under development by  the National Institute  for
Certification of Engineering  Technologists (NICET) will be extremely valuable
for providing  trained GCL installers, but more input  is needed from installers
regarding methods of installation which minimize the potential for GCL damage.

2.2.3.4 Research Directives
      The  long term compatibility of  a hydra ted bentonite layer with  the
variety  of  organic  and inorganic chemicals it  may encounter needs to be
investigated.   Due to time constraints, these tests are inconvenient to run in a
controlled, repeatable fashion.  New test methods may need to be developed to
provide meaningful data in a reasonable period of time. Results of this research,
however, could lead to improvements in contaminant resistant  clays.
      Direct shear testing is another area requiring additional research. There is
a seemingly limitless variety of soil and geosynthetic materials which may be
used in  conjunction with a GCL.  Each interface has its own unique frictional

                                   12

-------
characteristics, and the designer needs a reliable evaluation of the applicable
friction angles to perform a slope stability analysis. A relatively sizable database
is already available, but more information is needed.
      A long term, full scale field study of GCLs would also be informative. The
effects of freeze/thaw, desiccation, and settlement could all be observed on a
large scale.

2.2.3.5 Test Standards
      The  engineering and performance characteristics of GCLs are typically
evaluated using ASTM methods for soils and geosynthetics. For the geosynthetic
components of GCLs, these test methods are already acceptable or only require
minor modifications. Unfortunately there are no currently recognized standards
for preparing  GCL test samples, for determining the quality of the bentonite
component, or for  testing the entire product as a whole. At this time, all of the
major GCL manufacturers are working with  ASTM to develop the necessary
standards.

2.2.4  Conclusion
      The  rapid increase in the use of GCLs over the past two years has made
intrepid pioneers  out  of manufacturers, regulators, and installers.  Still, a
watchful eye must be maintained over the types of applications and designs in
which GCLs are specified. A poorly conceived design, or a careless installation,
can  only serve to undermine the credibility  that the industry has  striven to
attain. In  the coming  years, everyone is urged  to share his information and
experiences so that the state of the art can be advanced to the benefit of everyone
involved with geosynthetic clay liners.

2.3  Claymax® (By Walter Grube, Jr., James Clem Corporation)

      Claymax® is manufactured by the Clem Environmental  Corporation,
which is a branch of the James Clem Corporation. Claymax® was  the first GCL
product to be designed and introduced onto the market.
      Claymax® produces two products. The Claymax® 200R is the original
product which consists of a layer of granular sodium bentonite sandwiched
between an upper primary woven geotextile and a lower secondary open weave

                                   13

-------
geotextile. Other materials can be specified for the lower backing depending on
site specific needs.  Claymax® 200R is normally installed with the primary
geotextile on top,  but this  may be  reversed  depending  on site-specific
requirements.  Claymax® 500SP has recently been introduced as a material with
high shear and tensile strength properties. The increase in strength has been
achieved by stitch-bonding the primary and secondary backing materials
together and  by increasing  the  tensile  strength of  the backing materials
themselves.

2.3.1  Benefits of Using a GCL
      The manufacturer discussed four reasons to use a GCL. These reasons are
discussed in more detail below.

1) Stop Seepage. In an effort to reduce seepage, a GCL can be used to fulfill the
low permeability requirement and as a design alternative to a compacted clay
liner.  In order to attain this low permeability, the in place overlapping GCLs
must have seam integrity and the ability to successfully self heal.

2) Quality Control.  The high degree of quality assurance/quality control
(QA/QC)  in the materials and manufacture of the GCL make.it an attractive
alternative to compacted clay liners. The manufacturer also states that they will
provide field and technical support to ensure QA/QC.  Also, the GCL customer
may perform independent conformance testing.

3) Standards of the Industry.  Both the bentonite  and  geosynthetic industries
have a history of reliable standards and guidelines.  The GCL manufacturers are
working with various standard-writing organizations in an effort to ensure a
high level of QA/QC.

4) Lack of Clay Reserves.  Many regions do not have significant clay reserves.
As an example, the landfill cover design recommended by the US  EPA, shown in
Fig. 2.4, is  considered.  As  an alternative  to a compacted clay liner, the
manufacturer recommends the landfill cover design shown in Fig. 2.5, which has
been modified to incorporate a GCL.
                                   14

-------
          vegetation/soil
              top layer
          drainage layer
low hydraulic conductivity
  geomembrane/soil layer
                             \\A      v\//    \\/,

                            T
                            60 cm
                                                           I
                                                          30cm
                 waste
                                                                      filter layer
                                                                      0.5 mm (20 mil)
                                                                      geomembrane
Figure 2.4  US EPA Recommended Landfill Cover Design (EPA/625/4-91 /025)
          vegetation/soil
              top layer
          drainage layer
  GCL(<10'9 cm/sec)

 fine-textured soil, compacted
 to 95-100% Standard Proctor,
 wet of optimum moisture
 content
                 waste
\\A
                                                    \\L

                                                                      filter layer
                                         0.5 mm (20 mil)
                                         geomembrane
        Figure 2.5  Potential Landfill Cover Design Incorporating a GCL
                                         15

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2.3.2  Quality Management
      While data can be collected from small scale samples in the laboratory,
how will the product perform as a whole in the field? This is where construction
quality assurance for the GCL product becomes important.
      The manufacturer states that the Clem quality management program is
independent of manufacturing, and follows all applicable and relevant standard
ASTM/API  test methods.  With each product sent to a client, a certification of
compliance is included detailing the properties of that particular shipment.
      A summary of the quality management program undertaken at the James
Clem  Corporation is shown in Fig. 2.6, and in Tables 2.4, 2.5, 2.6, and 2.7. Two
partial lists of available testing data are shown in Tables 2.8 and 2.9.

2.3.3  Available Information on Claymax®
      The manufacturer states that the following information is available on the
Claymax® product:

1) Case histories
2) Laboratory data
      a) Compatibility studies
      b) Shear resistance
      c) Overlapped seam/damaged liner permeability tests
      d) Freeze/thaw tests
3) Customer assistance
      a) Engineers guide to GCL specifications
      b) Engineers guide to GCL CQA programs
4) Design models and comparison studies
      a) Slope stability analyses
      b) Comparative flows (clay vs. Claymax®)
      c) Composite liner system comparative flow rates
      d) Bentonite quantity calculations at seams

2.4 Gundseal®  (By James Anderson, Gundle Lining Systems, Inc.)

      Gundseal® is manufactured by Gundle Lining Systems, Inc.   The
Gundseal® GCL  consists of a layer of bentonite (5 kg/m2) adhered to a
geomembrane. Depending on the types of fluids that may come in contact with
                                   16

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 Mineral Performance
 Testing
 Mineral Performance
 Testing
                          Evaluation of
                          Supplier QC Data
                          Testing of Raw
                          Materials
Testing of Adhesive
Materials
                          Testing of Adhesive
                          Mixture
                          Acceptance of Raw
                          Materials
                          Incorporation into
                          Process
                          Process Monitoring
                          100% Inspection of
                          Finished Product
                          Finished Product
                          Testing
Testing of Backing
Materials
                        Testing of Finished
                        CLAYMAX Product
               Acceptance of Finished CLAYMAX Product
                          Shipment of
                          CLAYMAX Product
                          Field/Technical
                          Service
Fig. 2.6   Clem Quality Management Program Summary
                                 17

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Table 2.4 Claymax® Mineral Performance Testing
TEST
Gradation
Moisture
Content
PH
Plate
Water
Adsorption
Free Swell
Fluid Loss
Performed?
X
X
X
X
X
X
AS DELIVERED
Criteria Frequency
per specs 8- 10 per rail car
< 10%
8-10.5
860% min.
25 ml min. "
18 ml max. "
AS REMOVED FROM FINISHED CLAYMAX
Performed? Criteria Frequency
-
X
X
X
X
X
-
25% max.
-
-
27 ml min.
12 ml max.
-
2000 m2 max.
»
»
»
••
  Table 2.5 Claymax® Backing Material Testing
TEST SUPPLIER
TESTED
Grab Tensile Strength
Grab Tensile Elongation
Puncture Strength
Mullin Burst
Unit Weight
Wide Width Tensile
X
X
X
X
X
X
CLEM TESTED ACCEPTANCE
CRITERIA
(MARV)
X 400 N
X 15%
X 220 N
1700 kPa
0.12kg/m2
1 1 N/mm
CLEM TESTING
FREQUENCY
7-10 per delivered
truckload
"
"
"
„
   Table 2.6 Claymax® Inspection andTesting
TEST
Bentonite Content
Composite Thickness
Bentonite Thickness
Permeability
Overlapped Seam Permeability
(no granular bentonite)
MINIMUM TESTING
FREQUENCY
2000 rn2
2000 rn2
2000 rn2
70,000 m2
70,000 m2
ACCEPTANCE CRITERIA
4.6 kg/m2 MARV
5.0 mm MARV
4.3 mm MARV
< 5 x 10'9 cm/sec @ 14 kPa
< 5 x 10-9 cm/sec @ 14 kPa
                      18

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                  Table 2.7  Claymax® GCL Material Specifications
PROPERTY




BENTONTTE
PROPERTIES
**

ADHESIVE





PHYSICAL
PROPERTIES












HYDRAULIC
PROPERTIES









Sodium
Montmorillonite
Content
Free Swell

Fluid Loss
Moisture Content f
Adhesion

Thickness (excluding
fabric)
Composite Thickness
Wide Width Tensile
Grab Tensi le

Bentonite Content f
@ 20% moisture
Shear Resistance
Hydrated

Dry
Permeability
A) 14 kPa Effective Stress
B) 200 kPa Effective Stress
Permeability
(14 kPa effective stress)
C) 50 mm Overlapped
Claymax (without the use
of granular bentonite
between the seams)
D) Damaged Claymax
(3 each, 25 mm holes)
E) Claymax underneath
damaged HOPE geo-
membrane (25 mm hole)
F) after 3 Wet/Dry Cycles
G) after 5 Freeze/Thaw
Cycles
TEST
METHOD *

X-Ray
Diffraction
USP-NF-XVII

API 13 B
ASTM D4643
Visual

ASTM D1777

ASTM D1777
ASTM D4595
ASTM D4632

Weigh
1 2" X Roll Width

ASTM
D35.01.81.07
(draft)

ASTM D5084
ASTM D5084


ASTM D5084



ASTM D5084

ASTM D5084


ASTM D5084
ASTM D5084

UNITS


%

ML

ML
%


MM

MM
N/MM
N

KG/M2


DEC

DEC

CM/S
CM/S


CM/S



CM/S

CM/S


CM/S
CM/S

CLAYMAX STYLE
200R

90 (typ)

27 (MARV)

12 (Max. A.R.V.)
20 (typ)
Continuous Adhesion
to Backing Material
4.3 (MARV)

5 (MARV)
11 (typ) tt
400 (MARV) ft

4.6 (MARV)


>10

>35

5 x lO'9 (Max. A.R.V.)
< 5 x lO'10 (typ)


< 5 x 10'9 (typ)



<5xlO'9 (typ)

< 5 x lO'9 (typ)


< 5 x 10'9 (typ)
<5xlO'9 (typ)

CLAYMAX STYLE
500SP

90 (typ)

27 (MARV)

12 (Max. A.R.V.)
20 (typ)
Continuous Adhesion
to Backing Material
4.3 (MARV)

5 (MARV)
18 (typ)
400 (MARV) tt

4.6 (MARV)


>40

>40

5 x lO'9 (Max. A.R.V.)
< 5 x 10'10 (typ)


< 5 x 10'9 (typ)



N/At

N/A*


N/At
N/At

*   Standard test methods modified where appropriate to facilitate testing a Geosynthetic Clay Liner (GCL).
**  Properties of bentonite removed from finished GCL product.
t   D4643 modified to included wet weight as the denominator.
tt  Machine (warp) direction of primary backing.
t   Testing in progress.
                                               19

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     Table 2.8  Partial List of Claymax® Hydraulic Conductivity Testing Data
                                                RANGE OF RESULTS
Standard
CLAYMAX 200R

CLAYMAX 500SP

25 mm hole prior to hydration*

50 mm overlapped seam*	
2-4 x 10'9 cm//sec

2-4 x 10'9 cm/sec

3-5 x 10~9 cm/sec

3-5 x 10~9 cm/sec
* = self-healing tests on damaged liner and tests on overlapped seams were performed on both CLAYMAX 200R and
CLAYMAX 500SP.

Testing Parameters (ASTM D5084)
        • 100-150 mm permeameter cells
        • 5 kPa during hydration
        • 14 kPa effective stress during consolidation
           Table 2.9  Partial List of Claymax® Frictional Resistance Data
INTERFACE
PBM: smooth HOPE
PBM: textured HOPE
SBM: smooth HOPE*
SBM: textured HOPE*
SBM: textured VLDPE
PBM: sand
PBM: #57 stone
INTERNAL
CLAYMAX 200R
CLAYMAX 500SP
FRICTION ANGLE (°)
12
22
11
24
30
29
31
FRICTION ANGLE (°)
12
N/A
ADHESION (KPA)
1
1.9
3
1.4
2.4
0
1.6
COHESION (KPA)
0.2
24
PBM = Primary Backing Material
SBM = Secondary Backing Material

* = test done on CLAYMAX 500SP
                                            20

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the GCL, the bentonite can either be a Wyoming sodium bentonite or a treated,
contaminant-resistant bentonite. The geomembrane can be either a HOPE or
VLDPE with a thickness ranging from 20 to 80 mils (0.5 to 2.0 mm).  Textured
geomembranes can be used, as well.
      Gundseal® can be installed in two ways.  The first configuration is with
the geomembrane side facing downward against the subgrade, and with the
bentonite side facing upward against an overlying geomembrane, forming a
composite system. The second configuration is with  the bentonite side facing
downward against  the subgrade.  Certain design criteria must be applied
depending on how the Gundseal® is to be installed.

2.4.1  Gundseal® Composite System
      When  Gundseal® is  applied underneath  a  geomembrane  with the
bentonite side facing upward, a composite liner system is formed. The success of
the composite system is a function of the hydraulic conductivity of the system,
the effectiveness  of overlapped seams, the degree of intimate contact  with
overlying geomembrane,  the internal shear strength of the bentonite, and the
interfacial friction resistance between the components of the system.

2.4.1.1  Hydraulic Conductivity
      The hydraulic conductivity of an intact specimen of Gundseal® has been
reported  to be less than 4x10'12 cm/s. Researchers at the University of Texas
(Daniel & Shan, 1992) and at GeoSyntec Consultants (1991) have reported that
the bentonite element of Gundseal® alone has a hydraulic conductivity between
IxlO'9  and IxlO'10 cm/s.  Therefore, the 3 mm thick  layer of bentonite, when
considered by itself, is equivalent to at least 300 mm of IxlO'7 cm/s clay. The
Gundseal® system, consisting of the geomembrane and the layer of bentonite, is
equivalent to well over 900 mm  of IxlO'7 cm/s clay.

2.4.1.2  Overlapped Seams
      When Gundseal®  panels are overlapped, close contact  is developed
between the bentonite portion of one panel and the geomembrane portion of the
other.  Researchers at the University of Texas (Estornell, 1991)  investigated the
effectiveness of this overlap  by performing large scale tests on two separate
overlapping specimens. One sample had an overlap of 40 mm, while the other

                                  21

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sample had an overlap of 75 mm. Two feet of gravel and one foot of water were
placed over each of the specimens. During the five-month-long test, no outflow
was noted through either of the overlapping specimens. Additional testing has
been  performed by  GeoSyntec Consultants (1991)  and no  flow was noted
through the overlapped seams after one hundred hours.

2.4.1.3 Composite Action
      The effectiveness of the overlapped seams indicates that a good composite
action is formed  between  a geomembrane  and the hydrated bentonite.
Additional research at the University of Texas (Estornell, 1991) has shown that
the bentonite portion of Gundseal® is able  to seal off defects in an overlying
geomembrane. At the University of Texas, slits and holes were cut into a
geomembrane. This geomembrane was placed on top of the bentonite portion of
Gundseal®, and the system was covered with gravel and water. These tests were
performed for five months, during which time no flow was observed through the
system.  After five months, the tests were dismantled and  the condition of the
GCL  was observed.  Around the largest hole  (75 mm diameter) in the
geomembrane, only a 130 mm diameter area was wetted on the bentonite, thus
indicating excellent intimate contact and composite action (Fig. 2.7).
      The effectiveness  of  intimate contact  between Gundseal® and an
overlying geomembrane was also investigated  by the engineers at GeoSyntec
Consultants (1991).  Their results indicated that the hydrated  bentonite can
effectively seal a defect in an overlying geomembrane.  Water  contents were
taken from the bentonite portion of Gundseal® directly beneath a 1 mm diameter
hole.  The water content tests indicated a significant reduction in the water
content of the bentonite radially away from the hole (Fig. 2.8).

2.4.1.4 Internal Shear Strength
      The internal shear strength of the bentonite portion of Gundseal® has
been investigated by both the Geosynthetic Research Institute (1991) and the
University of Texas (Daniel and Shan, 1992).  The internal friction angle for the
bentonite portion of Gundseal® in an unhydrated state (water content = 17%)
was found to range from 22° to 26°.  The manufacturer states that due to the
effectiveness of composite action with an overlying geomembrane, the bentonite
portion of Gundseal® will remain basically unhydrated.  Thus  the internal
                                   22

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      T
    2.4m
       I
                                                               Hydrated Areas
                                                               75 mm Diameter
                                                              Unhydrated Area
                                                                   100-125 mm
Figure 2.7  Composite Action Test with Overlying Defective Geomembrane
           (after Estornell, 1991)
                                      23

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                  Initial Specimen Conditions:
                  Final Specimen Conditions:
Water Content - 7.3%
Water Contents:
    - Section A- 77.2%
    - Section B - 30.2%
    - Section C - 24.0%
Figure 2.8    Variations  in Bentonite Water  Content beneath  a Defective
               Geomembrane (after Geosyntec Consultants, 1991)
                                       24

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friction angle of 22° to 26° can be used by designers if  the bentonite remains
"dry/7

2.4.1.5 Interfacial Friction Resistance
      The interfacial friction angle between the smooth sheet geomembrane
portion of Gundseal® and the subgrade soil can be assumed to be approximately
16° (Koerner, 1990). If a higher interfacial friction resistance is necessary, the
interfacial friction angle between a textured geomembrane portion of Gundseal®
and the subgrade soil can be assumed to range from 25° to 32° (Koerner, 1990).
      The interfacial friction angle between the dry bentonite portion of
Gundseal® and the overlying geomembrane can be assumed to be 16° for smooth
sheet (Koerner, 1990) and 32° for a textured sheet (Westinghouse Inc., 1991).

2.4.2 Gundseal® as a Single Liner System
      In some cases, engineers and designers desire to use Gundseal® as a
single liner system. This can occur in liner systems for reservoirs, disposal sites,
and at hydrocarbon storage tank  facilities.  The major factors affecting the
performance of Gundseal® in these areas are soil suction, hydraulic conductivity,
internal shear strength, and subgrade contamination.

2.4.2.1  Soil Suction
      The University of Texas (Daniel and Shan, 1992) recently completed a
study on the effect of subgrade moisture content on the bentonite portion of
Gundseal® when the GCL was installed beneath a layer of medium grained sand
with the bentonite side of Gundseal® in contact with the sand.  It was found that
the dry bentonite  has  a very high suction value of 7500 kPa and will draw
moisture from the sand. The amount of moisture "sucked up"  by the bentonite
depends upon the moisture in the sand. Equilibrium can be reached between the
bentonite and the sand in a period varying from 2 to 14 days (Fig. 2.9).

2.4.2.2  Hydraulic Conductivity
      If the bentonite side of Gundseal® is placed in contact with the subgrade
soil, the bentonite will hydrate. Depending on the initial water content on the
subgrade  soil, the final water content of the bentonite can range from 50% to
over 145%.

                                   25

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        .t=J
        I
        I
        i
        3
                                           Water Content of Sand = 1%
                          10
20        30
  Time (days)
40
                                                                 50
Figure 2.9  Water Content vs. Time for Samples of Gundseal® Placed Within
            Sands of Varying Water Content (Daniel & Shan, 1992)
      The hydraulic conductivity of the bentonite portion of Gundseal® as a
function of the initial water content of the bentonite was recently studied at the
University of Texas (Daniel and Shan, 1992). Various hydrocarbons were used as
the permeant liquid in the study.  The results are shown in Table 2.10.

2.4.2.3 Internal Shear Strength
      The internal shear strength of the bentonite portion of Gundseal® has
been investigated by both the Geosynthetic Research Institute (1991) and the
University of Texas (Daniel and Shan, 1992). The internal friction angle for the
bentonite portion of Gundseal® in a hydrated (wet) state was found to 19° at a
total normal stress less than 36 kPa, and 7° at higher normal stresses. Therefore,
care must be taken to take into account the effect of normal stress when using a
friction angle in a stability analysis.
                                    26

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Table 2.10   Permeability to  Various Hydrocarbons as a Function of Initial
            Bentonite Water Content (Daniel & Shan, 1992)
PERMEANT LIQUID
Benzene
Gasoline
Methanol
MTBE
TCE
Water
WQ = 17%
3 x 1(T5
4xlO'5
3 x 1(T5
2xl(T5
4xlO-5
2 x 1(T9
PERMEABILITY (CM/S)
WQ = 50% wo = 100% WQ = 125%
2 x 10'5 5 x 10'9 No Flow
4 x 10'5 4 x 10'9 No Flow
3 x 10'5 3 x 10'9 No Flow
3 x 10'6 <1 x 10-9 No Flow
4 x 10'5 3 x ID'8 No Flow
..
WQ = 145%
No Flow
No Flow
No Flow
No Flow
No Flow
--
2.4.2.4 Seams
      When Gundseal® is installed with the bentonite side facing down, the
manufacturer  recommends that tape be placed  along the seam to prevent
overlying cover soils from separating the seams.
      Alternatively,  the overlapping geomembrane of the Gundseal® can be
heat seamed with fillet extrusion welding, or cap strip seams, to form a seamed
membrane composite barrier.

2.4.2.5 Geotextile Separator
      When placed in contact with the subsoil, the bentonite portion of
Gundseal® will draw in moisture and become hydrated. While this reduces the
permeability to hydrocarbons, it also reduces the internal friction angle of the
bentonite. Therefore, in order to maintain the integrity of the bentonite and to
prevent contamination from the lower soils, it may be necessary, in cases of
nonuniform subgrades, to use a geotextile to maintain a separation between the
bentonite and the lower subgrade soils.
                                    27

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2.4.3  Conclusion
      Research has indicated that Gundseal® is an effective replacement for clay
in landfill liner systems and covers. Concern has been expressed, upon occasion,
by engineers, contractors, and regulators that the thin geosynthetic clay liners,
such as Gundseal®, are susceptible to damage during installation. However, the
installation of geosynthetic clay liners is much easier  than the construction of
compacted clay liners, and when the contractors utilize the same care that is
needed to install a geomembrane, an effective liner or  cover  system is in place
and protecting the environment.
                                   28

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                              CHAPTER 3
                        TESTING PROCEDURES

      As GCLs are still relatively new to the market, the methods used to test
and to interpret these tests are still in their initial stages.  Each of the major GCL
manufacturers is currently working to create standard methods of testing these
products. Until these standards are completed, it will be up to testing companies
and design engineers to decide how to set up and interpret the results of testing
on GCLs.  The major problem is variable results arising from different testing
procedures.
      Three speakers were given the opportunity to speak directly about testing
procedures. The first spoke about the number of different ways one can assess
the quality of the bentonite being used in the GCL product. The second spoke
about the number of laboratory tests one can perform in order to determine the
basic design parameters necessary to decide whether the product will perform as
anticipated. The third  spoke specifically about how to determine and interpret
the shear strength of a GCL.

3.1  Quality Assessment for Bentonite Sealants (By Richard K. Brown,
      WYO-BEN, Inc.)

      The use of bentonite as an environmental sealant in the development of
low permeability horizontal barriers to fluid movement has become an accepted
and standard practice in landfill and lagoon construction for waste containment.
Despite this,  and despite the fact  that there are an abundance of methods
available for assessing quality in bentonite, there is as yet no standard practice or
accepted criteria for assessing the quality of the bentonite which is used in this
capacity.  This paper presents a summary of those methods  which may be used
for this purpose,  along with a brief discussion of the suitability of each method
for this task.

3.1.1 Bentonite
       Any discussion of test methods used to define bentonite quality would be
incomplete without a brief discussion of what bentonite is and how it works.
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       Bentonite is  a  clay  composed primarily of the crystalline, hydrous
 alumino-silicate  mineral  montmorillonite.   As  a result,  the  unique
 physicochemical characteristics of montmorillonite define the  performance
 capabilities of bentonite. Montmorillonite particles typically exist as minute,
 very broad, extremely thin, three-layered crystals which have negative electrical
 charges expressed on their surfaces.  The presence of these charges causes
 inorganic cations and  polar molecules, such as water, to be attracted by and
 absorbed to the montmorillonite crystal  surfaces.  There is  strong evidence to
 indicate that  water which  is  absorbed by montmorillonite crystals becomes
 bound in layers  many molecules in thickness in a crystalline or quasi-crystalline
 arrangement similar to that found in ice. The thickness of the bound water layer
 is controlled by the negative electrical charge density on the montmorillonite
 crystal  surfaces. This is modified, however,  by the  effect of the  particular
 absorbed cations which are present, with sodium ions (Na+) enhancing the effect
 while all other cations diminish it to varying degrees.
      In dry bentonite, montmorillonite crystals tend to be arranged in a densely
 packed surface to surface facing structure similar to the arrangement of cards in a
 deck of cards. Water added to dry bentonite will be absorbed onto the crystal
 surfaces causing adjacent crystals to move further apart.  This expansion will
 continue, as more water is added to the system up to the adsorption limits of the
 montmorillonite. This process is the cause of the swelling phenomenon observed
 when bentonites are wetted.
      Studies have shown that the crystalline nature of the water absorbed by
 montmorillonite crystals appears to cause it to be immobile or to act as a highly
 viscous fluid, depending upon the hydraulic gradient under which it is placed.  It
 is this resistance to flow found in the absorbed water layer on montmorillonite
 crystals which is the fundamental basis for the sealing capability  exhibited by
bentonite.
      As a  result, those  test methods which can be used to define  the water
adsorption and swelling capability of bentonite should offer the best possibility
of indicating sealing capability.  This  statement holds true only for natural,
untreated bentonite or bentonite products, however.  Many of the additives
which  are commonly used  to treat bentonite sealants  mask this  mechanism
making the definition of bentonite quality very difficult to accurately determine.
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3.1.2  Primary Test Methods
      The methods presented here are those which, directly or indirectly, define
the sealing capability of bentonite and appear to offer the most promise, either
singularly or in combination, for defining quality in bentonite sealants.

3.1.2.1.  Permeameter Testing
      By far the best, most accurate and most direct way of assessing the quality
of a bentonite sealant would be to test its hydraulic conductivity under a
standard set  of test conditions.  Several bentonite manufacturing companies
have, in fact, established  permeability performance tests specific for their own
products.  Unfortunately, these tests often vary in their methods and conditions
making broad comparisons between products difficult. Although a standard test
method now exists to facilitate this type of testing (ASTM D 5084-90) there has, to
date, been no unified effort by any group to establish test conditions under which
such quality testing  might be  accomplished.  Nevertheless, standard test
conditions  for permeameter testing can be adopted by testing firms for project
specific comparison testing in order to determine relative quality of competing
bentonite sealant products.
      The  absence of any standardized hydraulic conductivity test data for
bentonite  sealant products,  coupled with  the high equipment cost  for
permeameters and slowness  in obtaining  test results, has led to the use of a
number of other test methods which  serve as indirect indicators  of sealing
capability.

3.1.2.2  Swell Tests
      Swell  tests measure the ability of a  bentonite to adsorb water by
measuring the increase in volume of a mass of bentonite which occurs during the
adsorption process. Several methods are available which allow measurement of
various aspects of the swelling characteristic.

3.1.2.2.1  Free Swell Test
      This test method measures the swollen volume of a sample of powdered,
dried bentonite which has been added in numerous small increments over a
period  of  time to 100 ml of distilled water in a 100 ml graduated cylinder.
Measurement of bentonite volume is made from the gradations on the cylinder.

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 Typically, this measurement is taken after the cylinder has set, undisturbed, for 2
 to 24 hours following the final bentonite addition. In theory, this procedure gives
 the test bentonite the opportunity to adsorb water and swell in an uninhibited
 and unconfined fashion yielding a good representation of the swelling capacity
 of the clay.  This method is easily used, requires little equipment, and typically
 has good reproducibility,  Variations in the rate of bentonite addition, the
 amount of bentonite added at each addition, and the setting time allowed can all
 affect the result, however.  Despite this, the results of this test method appear to
 correlate  well with the results of hydraulic conductivity testing.  Although no
 standard  method currently exists for this test, one is now being developed by
 ASTM.
 3.1.2.2.2 Modified Free Swell Tndp*
       This  test method, developed by Sivapullaiah et al. (1987) for  clays
 generally, measures the  settled  volume of clay sediment resulting from 3
 additions of clay which have been mixed into a volume of water, typically 100
 ml, in a graduated cylinder of suitable size, and then allowed to set, undisturbed,
 for 24 hours.  The sediment volume is measured using the graduations on the
 cylinder. The resulting volume is then used to calculate the "Modified Free Swell
 Index" of the clay using a formula which takes into account both the weight and
 specific gravity of the solids used.  This test is relatively simple to conduct and
 appears to  have good reproducibility for most bentonite materials.  The
 definition of sediment layer boundaries can be a problem when testing some
 high quality natural sodium bentonites as well as with some treated bentonite
 products, however. Reschke and Haug (1991) report that the results of this test
 method show good correlation with the results of hydraulic conductivity testing
 for compacted soil /bentonite mixtures (not pure bentonite).

 3.1.2.2.3  Swelling Pressure Test
      This test is included here because intuition suggests that swelling pressure
 should inversely correlate strongly with hydraulic conductivity.  No published
 data have been found which establishes this correlation, however. Measurement
of the pressure exerted by hydrating bentonite as it adsorbs water and swells in a
confined space is typically done using consolidometers (Oscarson, et al., 1990).
                                   32

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As a result, this test requires both sophisticated equipment and personnel in
order to properly conduct it.  This may limit the wide spread use of this method.

3.1.2.3  Plate Water Absorption (PWA) Test
      This test method measures the ability of a sample of powdered, dried
bentonite to "absorb" water when placed on a piece of filter paper on a porous
stone in a covered, water filled tray for 18 hours. The procedure for conducting
this test has been standardized as ASTM E 946.  When properly conducted this
test is accurate to approximately ± 5%, with test values for bentonites ranging
from 200 to 1100.  The test is very sensitive to a number of conditions,  such as
variations in the thickness of the bentonite sample on the filter paper, the number
of samples placed on each porous stone, the water level within the test tray, and
to even minor fluctuations in temperature during the period of the test.  Failure
to adequately control these can result in swings in test results and very poor
reproducibility. As a result experienced personnel are required for this test in
order to obtain consistent results.   Results from  this test method appear to
correlate well with the results from hydraulic conductivity testing and with the
results of free swell testing.  There appears to be very poor correlation between
PWA test results and modified free swell test results, however.

3.1.2.4  Liquid Limit Test
      This test, as standardized in ASTM D  4318, sets forth a  method for
determining the water content of a soil at the boundary between the soil's plastic
and liquid states.  This method provides us another  way to measure the water
adsorption capability of bentonite. Sivapullaiah et al. (1987) state that the liquid
limit, when expressed on a volume  basis (volume of water to volume  of soil),
shows  a strong correlation with the modified free swell index  test  results.
Limited data presented by Reschke  and Haug (1991)  suggests a strong
correlation between liquid limit (as normally calculated) and both the modified
free swell index and hydraulic conductivity test results for high quality sodium
bentonites. These same data suggest little correlation for low quality sodium
bentonites.  The  simplicity of this  test makes it a desirable one for use in
assessing sealing bentonite quality.   However, additional testing is necessary to
establish the relationship between liquid limit and hydraulic conductivity.
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 3.1.3  Secondary Test Methods
       The methods described here are those which may be used in addition to
 the primary test methods to further assist in defining quality in bentonite
 sealants. These methods do not, by themselves, yield enough information to be
 used as independent tests.  As a result these tests should never be used as the
 sole criterion in determining bentonite quality.

 3.1.3.1  Apparent Colloid Content Test
       This test method measures the fraction of a 2% water-dispersed sample of
 bentonite that remains in suspension after an 18 to 24 hour settling period.  In
 theory, this test should be capable of measuring the montmorillonite content of a
 bentonite sample because montmorillonite crystals should all be smaller than the
 0.5 micron size threshold delimiting colloidal size particles which, by definition,
 are small enough to stay permanently in aqueous suspension.  Unfortunately,
 factors such as  incomplete sample dispersion, flocculation due to chemical
 contaminants, and the effects of various additives all act to bias the test results.
 In effect this  test is simply a larger version of the Modified Free Swell Index Test
 which was previously described, although different methods of analysis are used
 in this method. When analyzed using the criteria of the Modified Free Swell
 Index Test the results produced by the apparent Colloid Content Test do not
 duplicate the results of the other test. Further, the Apparent Colloid Content Test
 does not correlate strongly with the any of the primary tests, exhibiting only
 moderate correlation with the Free Swell Test and the PWA Test.

 3-1-3.2  X-Ray Diffraction (XRD) Mineralogical Analysis
      X-Ray Diffraction analysis of a bentonite sample can be used to determine
 its approximate mineralogical composition.  However, because XRD is a semi-
 quantitative method absolute  percent compositions are not possible.  Further,
 while some inferences can be drawn from the results of this test as to the quality
of the montmorillonite crystals in a sample it is not possible to make any accurate
statements about sealing capabilities of the bentonite sample being tested based
solely on XRD results.  At best, this method can be expected to provide only a
close approximation of the amount of montmorillonite present in a sample.
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3.1.3.3  Cation Exchange Capacity (CEC)
      The methods used to determine CEC measure the negative charge present
on the montmorillonite crystals in a bentonite.  Although other, more accurate
methods are available, the CEC  of bentonite is most often measured by
determining  the ability of a sample to  adsorb the positively  charged dye,
methylene blue. The Methylene Blue Dye Test has been standardized by the
American Petroleum Institute. The Methylene Blue Dye Test is capable of
yielding consistent, reproducible results  when properly performed, although
these results  are generally slightly lower than those produced by other CEC
determination methods.

3.1.3.4 Specific Surface Area
      This test provides a measure of the montmorillonite crystal surface area
upon which water can potentially be adsorbed.  Generally, higher surface area
values should be indicative of high quality bentonites having low hydraulic
conductivity. Limited data presented by  Reschke and Haug (1991) show only
moderate correlation between surface area  and hydraulic conductivity.

3.1.3.5 Chemistry
      Definition of the gross chemical  composition of bentonite, using X-Ray
Fluorescence or  wet chemistry techniques, as well  as  definition of the
exchangeable cations present, using both wet chemistry and  flame photometry,
can offer insights into bentonite quality. For example, Reschke and Haug (1991)
found that a strong correlation existed in the bentonites they  tested between the
SiO2Al2O3  ratio and the quality of the material, while Alther (1986) found the
ratio of exchangeable sodium, calcium and magnesium had a significant effect on
the rheological and contamination resistance properties of bentonite. It must be
remembered, however, that the results  of bentonite chemical analysis are only
useful when they are evaluated in the context of the results from other testing.  A
wide variety  of relationships between gross chemical and exchangeable cation
chemistries which would yield similar quality bentonites are no doubt possible.

3.1.4  Conclusion
      Quality  in bentonite sealants is specifically defined by the level  of
impermeability or hydraulic conductivity achievable by a particular bentonite.

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 Permeameter testing under a set of standard test conditions, therefore, offers the
 most direct method of determining the quality of a bentonite sealant product.
 Where this cannot be done, the water adsorption and swelling capabilities of a
 bentonite, which are both fundamental characteristics of the sealing process, may
 also be tested as indirect indicators of sealing effectiveness.  A variety of test
 methods may also be employed to define other bentonite characteristics such as
 mineralogical composition, specific surface area, cation exchange capacity, and
 others which, in combination with the results of water  adsorption and/or
 swelling tests, can serve to give a more complete  picture of the quality  of
 bentonite sealants.  However, additional test methods do not provide sufficient
 information about the mechanism of the sealing process to enable them  to be
 used independently or as the principal method for determining bentonite sealant
 quality.

 3.2  Conformance Testing of Geosynthetic Clay Liners (By John Boschuk, Jr.,
      J & L Engineering, Inc.)

      As part of important construction activities using man-made or natural
 materials, the engineer needs verification that specific materials for the project
 conform to the design requirements and will perform as anticipated.  Over the
 past several years, a number of basic tests for each of the major  geosynthetic
 types have evolved and are included  in specifications as conformance  tests.
 These tests are typically performed on material samples taken from the rolls as
 they are manufactured or from the rolls on-site before the material is deployed.
      Geosynthetic clay liners are increasingly being used in many projects and
 may be considered relatively  new  to many engineers  and regulators.
 Conformance testing for these products is not yet well defined. The purpose of
 this discussion is to suggest guidelines for testing methods and test frequencies
 necessary to verify conformance  of the materials with the design engineer's
 requirements.
      Unlike most other single-material-component geosynthetics, GCLs  are a
 combination of two or three different elements fused together to create a single
 composite  material.  Two of the three elements consist of man-made
geosynthetics and the third is a processed natural material containing additives
                                   36

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to bond the particles, assist in fusing the material to the geosynthetic or to
improve performance of the bentonite.
      Considering the differences in the products, two basic choices exist for
conformance tests:

      1)     Test the individual elements of the composite.
      2)     Test the composite as a single material.

      The first option is generally very difficult to exercise since the components
are bonded together.  Separating the  layers to perform tests on each material
component would probably damage the components and yield misleading test
results. Consequently, it is more logical to test the products as a composite.
Furthermore, the designer selected the material to function as a composite and
the design is based on the geosynthetic working as a composite.

3.2.1  Testing Options
       As part of the research for this paper, the author queried the major users
of the material to determine what conformance tests they typically perform on
GCLs.   Not  surprising, testing has generally been limited to hydraulic
conductivity of the GCL, coupled with manufacturer's certifications. Often no
conformance  testing is performed and  verification  is  limited  only  to
manufacturer's certifications.
       Further research indicates  that no specific conformance, or even quality
control,  testing of these products is  typically specified  other  than hydraulic
conductivity.  Verification is usually limited to visual inspections and visual field
checks to insure the material is not saturated until it is sealed and covered with a
confining load.
       Before suggesting  test protocols,  an evaluation of the engineering
properties  is warranted.  First  and foremost, the GCL products are being
marketed as a low permeability barrier.  Consequently, hydraulic conductivity
 and  compatibility with  the liquid  to  be retained should be emphasized.
 However, there are several other important considerations, e.g., shear strength.
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 3.2.1.1  Shear Strength
       As part of the design, the engineer may need to evaluate shear strength of
 the composite and develop design properties for the material. Once production
 of the material commences, verification of conformance to  performance
 characteristics would then be warranted.

 3.2.1.2  Tensile Properties
       For some designs the product may be subject to short term tensile stresses
 such as during deployment.  In this case the engineer would determine what
 allowable tensile loads can be applied to the product without adversely affecting
 other properties.  Once these maximum  allowable stresses are determined,
 conformance testing would be specified to  insure that the production materials
 meet these standards.
       In other instances, a design may require the product to  be subjected to
 unavoidable long term or residual stresses. If this is the case, long term creep
 strains may occur and reduce its performance characteristics. Once the engineer
 determines the maximum allowable sustained stress, criteria can be established
 for design testing to verify material capabilities.  Due to the duration of creep
 testing, conformance testing is probably not warranted if the design carefully
 considers these conditions.

 3.2.1.3  Puncture Resistance
       These products all have  some  puncture resistance capability.   The
 engineer's design testing program would evaluate how the material will perform
 under the design conditions.  Conformance testing is most likely not warranted
 to verify this property.  Competent field visual observations to insure that the
 GCL is installed properly should suffice to insure performance.

 3.2.1.4  Biaxial Stresses
      Under certain conditions GCLs may be subject to differential settlements
 such  as in landfill cover systems.  As  part of the  design,  the engineer may
perform tests to assess performance and to  establish design parameters.  These
assessments may include biaxial stress tests followed by other engineering tests
on the stressed material. With these properties established, conformance testing
                                    38

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under biaxial conditions may be warranted to verify material compliance with
critical design criteria.

3.2.1.5  Freeze-Thaw and Desiccation
      GCLs contain bentonite which can be subjected to freeze-thaw and
desiccation that may affect performance. As part of the design process, these
conditions are evaluated  and the design  adjusted  to  accommodate these
concerns.  Although conformance testing may be warranted under certain unique
conditions, bentonite supplied for these products is generally very uniform and
accompanied by supplier certifications and supplier QC testing. Research to date
also indicates that bentonite has unique healing properties after freeze-thaw and
desiccation.  Proper design to accommodate  freeze-thaw and desiccation,
coupled with supplier testing and certification documents, will most likely be
sufficient to insure satisfactory performance.

3.2.2  Suggested List of Conformance Tests for GCLs
       Considering  these design and performance elements a suggested list of
conformance tests is presented as a recommendation to design engineers:

3.2.2.1  Hydraulic Conductivity Testing
       Two types of hydraulic conductivity tests are available: flexible-wall
permeameters (ASTM D5084) and  rigid-wall permeameters. A schematic of each
is presented in Fig. 3.1 and 3.2.  A modified large-scale rigid  wall apparatus,
which is large enough to test seams in these products, is shown in Fig. 3.3. When
specifying these tests, it is recommended that the permeant be similar to the
liquids which will be exposed to the in-place material.  Hydraulic gradients and
pressures should be specified by the engineer. Extreme care should be exercised
to insure the material is saturated and sealed at the sample edges.
3.2.2.2 Shear Strength Testing
       Direct shear  tests through   the plane of bentonite can be performed on
either the standard 100 mm shear box or 305 mm shear box. J&L Engineering has
performed comparative tests with these products using both types of apparatus
and found the 100 mm shear  box to be satisfactory  for GCL materials. The
engineer should specify normal loads, rates of strain, liquid of saturation, fixity
                                    39

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conditions, and preferred size of sample.  Figures 3.4 and 3.5 present schematics
of the test configurations and fixity conditions.
                                                   Vent Port
      Top Plate
    Acrylic Tube
      Porous Disks

 Geosynthetic Clay
 Liner (GCL)
 66 to 150 mm
 Dia. Sample

      Base Pedestal

Base Drain
   Top Drain
                                                                  O-Ring
O-Ring
Latex Membrane
 Sand


O-Ring

 Bottom Plate
                                                                          Base Drain
       Top Drain
                      Figure 3.1  Flexible-Wall Apparatus
                                        40

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                  Pressure
                  Chamber
                  Line
                                            Vent Line
Influent Line
   Pressure
   Chamber
Porous
Disks
Sand
     Loading
     Piston
         Geosynthetic Clay
         Liner (GCL)
         64 mm Dia. Sample


         Silicon Seal
        Effluent Line
Vent Line
              Figure 3.2  Rigid-Wall Apparatus
                               41

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Piston
Overlap
ofGCL
                          Pressure
                          Chamber
                          Line
            Vent
Influent Line
                              Effluent Line
                       Water under
                       Pressure to Apply
                       Confining Load


                       O-Ring Seals


                       Porous Disk
                                                                 GCL
            Figure 3.3  Large Diameter Rigid-Wall Apparatus
                                     42

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                                          (Fixed)
  Normal Stress Loading Device
                                               Normal Stress Indicator
             Clamp
  Shear
  Force
  Loading
  Device
(Fixed)
   Upper (Fixed) Box
(300 mm x 300 mm min.)

   Clamp
                                                                   Direction of Travel
     Shear Force Indicator
                                                    Displacement Indicator
                     Lower (Travelling) Box
                     (300 mm x 300 mm min.)    Bearings


  Figure 3.4 Typical Direct Shear Friction Apparatus Schematic
                                                          FIXED/FIXED

                                                     Failure Constrained to
                                                     G eosynthetic/Geosynthetic
                                                     Interface
                                                           FKED/FREE

                                                     Failure along
                                                     S upeistrate/Geosynthetic
                                                     Interface Prevented
                                                          FREE/FREE

                                                     Unconstrained Failure
   Figure 3.5  Geosynthetic/Geosynthetic Direct Shear Testing
                                        43

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3.2.2.3 Tensile Property Testing
      For short term peak stress considerations, wide-width tensile testing per
ASTM D4595 is the most appropriate nationally recognized  test procedure
available (Fig. 3.6). Care must be exercised to insure that the multiple composite
is properly clamped. The engineer may have to specify the grip type to insure
comparable results between the design and conformance tests, which  may be
performed by different laboratories. As previously discussed, peak stresses may
develop  during deployment of the GCL.  Therefore,  this testing would be
performed on the dry products.
          Deflection
          Gage
200mm

i
!
k
r
                                                         Load Cell
                                                           Sample
                                                         100mm
                                                       Clamp (typ.)
     Figure 3.6 Wide Width Tensile Test Schematic (Source: John Boschuk)
      Creep testing is probably not warranted in that the design addresses this
issue and creep testing requires a long period of time to perform. If required to
insure compliance, the material should be saturated with the same type of liquid
the product will be exposed to in the field (Fig. 3.7).
                                    44

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45

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3.2.2.4 Biaxial Stress Testing
      Biaxial testing per  GRI Test Method GM4 can be  specified  as a
conformance test to  assess material bonding performance under conditions
similar to those in the field.  The fluid used in the test should be similar to the
fluid the material will be exposed to in the field. The engineer should specify the
fluid, pressures, rate of pressure increase and allowable deflections (Fig. 3.8).
             Water
             Inlet
         Original
         GCL
                        Pressure
                        Gauge
Deformation
Rod
                                                         Air Vent
       Vent
                                                             Deformed
                                                             GCL
      Figure 3.8 Biaxial Test Apparatus Schematic (Source: John Boschuk)
                                     46

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3.2.3  Testing Frequency
      Typically, conformance tests are performed at a rate of one test series per
9000 m2 of product manufactured during a single run. If products are obtained
from a stockpile consisting of materials from different runs, testing frequencies
should be increased  to insure that all runs are adequately tested. Recently, at
several projects of which Mr. Boschuk is aware, the testing frequency has been
increased to one test series per 4600 m2 of product.  The engineer may have to
negotiate this frequency with regulatory authorities.

3.2.4  Conclusion
      GCLs are relatively new to the industry and conformance tests are still
evolving.  This  presentation attempts to present technical considerations to
establish a  conformance test program for GCLs which focuses on verification of
the designed performance properties of the product for its specific application.
Testing frequencies have also been suggested based on the testing frequencies
used for other geosynthetic materials.
      It is important  to  note that  these  products  are  still  evolving.
Manufacturers may be adjusting and  changing the geosynthetics used in their
products, adjusting the methods of bonding the materials and even the types and
distribution of the bentonite used in the products. It is important that whatever
product is evaluated in the design be the same product used in the field.
Specifications need  to address this  issue  and  the manufacturer should be
consulted to insure the product tested in the design is the same product used
during construction.

3.3 The Determination and Interpretation of Shear Strength (By Robert
      Bachus, GeoSyntec Consultants)

      The  topic of  shear strength is  familiar to anyone associated  with
geoenvironmental engineering. With the development of geosynthetic clay liners
(GCLs), engineers are now faced with the task of evaluating the ability of GCLs
to transmit  shear at an interface, or through the liner system. The solution to this
is to simulate expected field conditions in the laboratory in an attempt to model
and test the expected mode of shearing failure. The problem is that the "shear
strength" of the GCL  is actually composed of three distinct components (internal
                                   47

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shear strength,  interfacial frictional resistance, and tensile  strength).  This
breakdown into the different components of shear strength coupled with the fact
that lab and/or field conditions greatly influence their value, makes the
fundamentals of shear strength much more complex than most people realize.

3.3.1  Test Conditions
      The  shear strength of a GCL must be determined under conditions
matching those anticipated in the field. When incorporating a friction angle into
a slope stability analysis one cannot expect any degree of accuracy if that friction
angle was determined under conditions varying widely  from those in the field
analysis. The variation in normal stresses, degree and type of fluid hydration,
rate of shear, and method of failure are all  important variables that a designing
engineer must consider.

3.3.1.1 Normal Stress
      Over a small range of normal stresses  there may appear to be a linear
relationship between normal stress and shear stress at failure  (Mohr-Coulomb
failure envelope), but  if  taken over a broader range of normal  stresses, this
relationship may not be linear. Therefore, the shear strength parameters of angle
of internal friction (<&') and cohesion (c') are not constant and depend upon the
range of normal stresses over which they are determined.  Unfortunately, friction
angles and cohesion values are often published  without any  reference to the
normal stress at which  they were determined.  One must remember that O' and
c'  are not  inherent  properties of a GCL, but  rather  a convenient way of
representing the shear  and normal stresses acting along a plane at the time of
failure.
3.3.1.2 Hydration Conditions
      In addition to the type of fluid and the  length of time for hydration, the
method used to hydrate the GCL can affect the measured  internal shear strength.
For example, prior to direct shear testing, a GCL sample can be hydrated under a
normal load in or out of the shear box. Due to sample  disturbance caused by
unloading and reloading,  the sample hydrated  outside the shear box will have a
different shear strength than the undisturbed sample hydrated within the shear
box.
                                   48

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      Another concept  to  consider  is when  should a  hydrated GCL be
considered  saturated?   The bentonite within a GCL is generally  a  non-
homogeneous mixture of individual nodules.  These nodules will tend to adsorb
any free water.  Thus, at what water content will adsorption cease, and the
sample be considered saturated?

3.3.1.3  Rate of Shear
      One of the testing variables most often overlooked is the rate at which the
sample is sheared.  The slower a hydrated sample is sheared, the more time
excess pore water pressures have to dissipate.  Thus the  shear strength of a
saturated GCL is directly related to how quickly the sample is sheared.
      This is  why geoenvironmental engineers  specify  whether the shear
strength parameters O' and c'  are for drained or undrained conditions.  If a
hydrated sample is loaded slowly enough that excess pore water pressures have
time to dissipate, then the test is considered drained.  If an engineer performs a
long term slope stability analysis (i.e. drained conditions), he must test a
representative sample under  drained conditions as well.  Due  to the low
hydraulic conductivity of sodium bentonite, a direct shear test cannot be carried
out in a day on a GCL.  Using the methods proposed by Gibson and Henkel
(1954), the time to failure can be estimated  for very soft  clays as tfaiiure = SOtso,
where t5o is the time required  to achieve 50% consolidation under the normal
stress being used.  Using a constant shear rate of 0.02 mm/hr (1.31xlO-5 in/min),
researchers at the University of Texas (Daniel  & Shan, 1991)  found that the peak
shear stress was typically reached after 5 to 20 days  of  shearing for GCLs
incorporating sodium bentonite. Only two samples failed in less than five days.
Based on previous consolidation tests, the  calculated minimum time to failure
was approximately 3 days. Thus, for these tests, the rate of shearing was slow
enough to ensure full dissipation of excess pore water pressure at the time of
failure.
      Hydrated sodium bentonite clays have  also been known to be susceptible
to creep.  What effect does the  long term sustained transmission of shear loads
have on the shear strength of a hydrated GCL? This question requires  further
study.
                                   49

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3.3.1.4 Method of Failure
      The type of testing equipment can predetermine the mode of failure of a
GCL. A direct shear test would be used to determine the internal shear strength
of a GCL, while an inclined tilt table would be used to measure interfacial friction
resistance.  Finding the tensile or internal shear strength of a stitch bonded or
needle punched GCL can be more difficult due to localized stress concentrations
caused by the stitching. Direct shear tests have been modified in order to force
the failure plane through the stitch or needle punch bonding.

3.3.2  Conclusion
      While a lot of time and money can be put into measuring the shear
strength of GCLs, this information will not be very effective if it is not interpreted
correctly.  One must remember that there is a non-linear relationship between
normal stress and shear stress at failure (curved failure envelope). Not only are
O' and c' affected by normal stress, but also by the degree and fluid of hydration.
The testing  conditions must  always be specified when  determining the shear
strength of a GCL.  These testing  conditions not only should match anticipated
field  conditions,  but should  also be listed with the final results in order that
others may understand how to interpret the results.
                                    50

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                              CHAPTER 4
       INTIMATE HYDRAULIC CONTACT WITH GEOMEMBRANE

4.1   Intimate Contact for GCL/Geomembrane Composite Liner Systems (By
      John Bove, Hazen and Sawyer, P.C.)

      The concept of "intimate contact"  within composite liner systems for
waste disposal and storage facilities is not a new one.  The intimate contact
approach is intended to minimize the lateral migration of fluid that may pass
through defects in the geomembrane, which is typically the upper component of
the composite liner.  This concept enhances the contribution of the soil liner
component of the composite system in minimizing leakage through the liner and
discourages the use of a geotextile directly beneath the geomembrane.
      Empirical and  theoretical  analyses of composite  liner performance
persuasively highlight the advantages of intimate contact. Analyses indicate that
the presence  of a high transmissivity drainage medium directly  below the
geomembrane may increase the leakage rate through the liner by several orders
of magnitude compared with a composite system with good contact between the
components.

4.1.1 In-Situ Behavior of a GCL
      Depending on the in situ conditions, the GCL may exhibit behavior
similar to anything ranging from a thin geotextile to a compacted soil liner in
good contact with the geomembrane.  When considering the use of a GCL as a
substitute for  the compacted soil component, it is important to understand the
mechanisms that may interrupt the ability to attain "intimate contact."  Possible
mechanisms include:

•     Excessive transmissivity within the upper GCL geotextile (e. g., an
      excessively thick upper geotextile)

•     Gaps, cracks, or breaks in GCL or at GCL panel ends

•     Imperfections in overlapped GCL seams

•     Localized wrinkles in GCL and/or geomembrane
                                  51

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•     Uneven GCL subgrade surface
      If a designer, owner/operator, or regulator believes that the presence of
the mechanisms listed above, or any others not  listed, will prevent "intimate
contact," the use of GCLs in place of soil may be restricted.  This  provides a
challenge to the producers and users of GCLs.

4.1.2  The Case For Geotextile Placement Within a Composite Liner
      The  use of a  thin geotextile between  the  soil and geomembrane
components of the soil liner system, while providing a drainage pathway, can
only transmit a finite quantity of fluid that has passed through a geomembrane
defect.  This quantity is one or two orders of magnitude less than the upper
bound  theoretical volume predicted  by  research  conducted  by the EPA
(assuming  that the quantity of leachate at a given hydraulic head is always
available at the defect location).  For thinner geotextiles with relatively low
hydraulic transmissivity, the volume of fluid that can be laterally transmitted
may be  smaller than the quantity of fluid potentially generated  by consolidating
soils or the  dehydration of a GCL.
      Even though a quantity of fluid can be transmitted laterally, it must still
pass through the bentonite component of  a GCL before it can be considered as
leakage through the composite liner. For an intact GCL having a hydraulic
conductivity in the range of IxlO'9 to lxlO-10cm/s, this is a difficult task.   In
reality though, the flow through the system is most likely to be controlled by the
apparent hydraulic conductivity and transmissivity of GCL seams and defects,
rather than the upper layer geotextile alone.
      In an effort to increase slope stability, a separate geotextile placed between
the geomembrane and the  underlying soil  liner may actually allow  for  the
dissipation  of excess pore water pressures.  Thus, an increase in the internal shear
strength is realized at the expense of an increase in  lateral flow.

4.1.3  Evaluation of Potential Leakage Rates
      A significant step in understanding the future role of GCLs in composite
liner systems  would  be  to define "intimate contact"  in terms  that may be
measured in the laboratory or the field. Clearly a composite system can allow
"some"  volume of lateral drainage and still function as intended.  The Action
Leakage Rate (ALR) quantity of 187 L/hectare/day often used  for double lined

                                   52

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systems with leak detection layers can provide some perspective on allowable
leakage rates per defect.
      For   the  evaluation  of  localized  fluid  transmission  at  the
geomembrane/GCL interface (i.e. where "intimate contact'' has not been
attained), the quantity of leakage through a defect is a function of the hydraulic
head, size of the defect, and the properties of the GCL. If a defect having an area
of 1 cm2 is  considered with a constant head of 30 cm (1 ft), then the leakage
quantity through a GCL specimen is mainly a function of the following GCL
properties:

•     Initial transmissivity of the upper GCL geotextile

•     Rate of hydration of the bentonite

•     Extrusion of bentonite into the upper GCL geotextile (i.e. long term
      transmissivity of the upper GCL geotextile)

•     Continuity of the leakage source (i.e. steady state)

•     Vertical percolation rate through the GCL (initial and long term)

      If it is assumed that bentonite can intrude into the pores of the upper
geotextile, the hydraulic transmissivity of that interface will decrease. While the
rate of leakage may be initially high, it could decrease with time  to a level that is
insignificant in terms of the leakage quantities through the composite liner.

4.1.4  Ongoing Research
      The issue of whether migrating bentonite can reduce the transmissivity of
the upper geotextile has been evaluated in laboratory research funded by the
GCL manufacturers.  There has been a lot of attention paid to the initial leakage
rates as opposed to the longer term rate.  With relatively small scale laboratory
GCL specimens (150 to 300 mm diameter), the fluid initially introduced to the
GCL through the geomembrane  defect often flows out of a radial flow device
before the GCL  can hydrate. If the test specimens were larger in diameter (600 to
1500 mm), it is conceivable that lateral flow from the edge of the specimens
would not be observed even from the GCL specimens with the highest initial
leakage rate. From a design standpoint, this is the critical behavior to quantify.

                                   53

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      To begin to define the role of a GCL in an "intimate contact" composite
 liner, the investigation of the rates of hydration of larger GCL specimens at the
 geomembrane interface should be coupled with ongoing research on GCL seams
 and shrink/swell behavior to estimate the effective radius of saturation of a GCL.
 This radius will determine the area that has been essentially saturated such that
 vertical percolation through the bentonite component of the GCL will begin to
 occur.  This area can be used  to estimate long term leakage through the
 composite liner.  This is the quantity that is of the greatest  concern to the waste
 industry and will provide the information necessary to evaluate the use of GCLs.
 If the maximum computed leakage is acceptable, then GCLs can be considered as
 a replacement for portions of or all of the compacted soil component.

 4.2 Questions from the Audience

      Upon the conclusion of his lecture, Mr. Bove held a question/answer
 session where several important topics were discussed.

 1) From the point of view of intimate contact, what is the difference between a
 compacted clay liner and a GCL?

 Ans)  The use of a GCL potentially introduces an interface that allows flow.  The
 important point though, is how much flow occurs, and can we get  sufficiently
 low flow with either the compacted clay or the GCL?

 2) As the upper geotextile of a hydrated GCL is said to be "plugged up" with
 migrating bentonite, why is there such a concern for the transmissivity of the
 upper geotextile?

 Ans)  From  a  regulatory standpoint, a geotextile is  a geotextile whether it is
 incorporated into a GCL or not.  And if the placement of a  geotextile beneath a
geomembrane  is  unacceptable, then the same goes for a GCL incorporating an
upper layer geotextile. One could make the geotextile thin enough that lateral
flow does not become a big issue over time, or one could have the mentality that
there is no geotextile that is satisfactory.

      While manufacturers and testing  companies may claim  that once
hydrated, a GCL makes good contact with an overlying geomembrane, until this
is demonstrated on a full scale sample, some skepticism will  remain.
                                   54

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3)  Could a layer of condensed water between a geomembrane and a compacted
clay liner be a potential pathway for lateral transmission?

Ans)  Depending on the overburden stress,  it would most likely  provide a
localized pathway as opposed to a continuous one.

4)  Which provides better intimate contact, a smooth or textured geomembrane?

Ans) This is a difficult question that depends on a lot of factors. For example, if
one has a very hard compacted clay liner and a textured geomembrane under
low normal loading, one could  easily imagine high levels of lateral flow if the
geomembrane does not penetrate the liner.

5)  If the concern revolves around a damaged geomembrane, why not place a
thick geotextile or a GCL protection layer on top of the geomembrane in order to
prevent damage as it is done in Germany?

Ans) This is a good point in that designers need to get out of the mode that a
GCL will just replace the layer of compacted clay.  A new design philosophy is
necessary to realize the full potential use of a GCL.

4.3 Final Comments
      Part of the purpose of displaying ranges of geotextile transmissivity data
was to show that the amount of water that can potentially move laterally the
geotextile component of a GCL is very small. Furthermore, the distance traveled
by this liquid is limited by GCL hydration. Mr. Bove stated that the risk of
significant leakage through a GCL in this mode is very small, especially in
double composite liner systems.
      The question of intimate contact between a  geomembrane and  a
compacted clay liner was raised by several people.  It was pointed out that
wrinkles in the geomembrane make intimate contact with a compacted clay liner
questionable.
                                   55

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                              CHAPTER 5
          OWNER/OPERATOR EXPERIENCES AND CONCERNS

      Representatives from four  waste disposal companies were given the
 opportunity to voice their opinions on the use and performance of GCLs. While
 one company representative was  very confident of the ability of GCLs to
 perform, the others expressed concerns over several technical issues.

 5.1  Clarke Lundell, Representing Waste Management of North America, Inc.

      Up to now, the use of GCLs has been limited to a backup role. Typically,
 GCLs are placed as a redundant seepage barrier in secondary liner systems for
 which only a single geomembrane liner is required. The company is reluctant to
 make a general statement about whether a GCL can be used alone in the primary
 liner when no secondary liner is present. This decision would be dependent on
 the geologic conditions at the site.
      There needs to be more information gathered about GCLs.  While it
 appears that the products do work, more work is needed to determine why they
 work.
      Some of the issues that need to be investigated are:
 •  Intimate contact with a geomembrane
 •  Frictional properties
 •  Hydration and swelling
 •  Quality assurance
 •  Storage
 •  Deployment
      —What equipment should be used?
      -What about soft subgrade?
      —Weather factors

5.2  Charles Rivette, Representing Browning-Ferris Industries (BFI)

      While GCLs have been used within  the company, there is not a general
consensus on them yet.  If one polled a representative from each of their  100
landfill sites, one would most likely get 100 different answers. Within their sites

                                   56

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in the United States, the use of GCLs has mostly been limited to sumps, header
pipes, and as secondary containment for leachate and fuel storage. However, in
Italy, BFI has some sites in use, or permitted for later use, where a GCL is the
primary seepage barrier. The most likely future use of GCLs will be in cover
systems used to cap older landfills that were closed in the 1960s.
      The company still has some  concerns about the products. Some of these
concerns are:
•  Construction
      —There is still some concern about how to successfully install a GCL. An
      example was given describing a site in Louisiana where a GCL was
      installed below an HOPE geomembrane. Before installers could
      completely seal off the upper geomembrane, a sudden rain storm
      hydrated the yet unfinished liner. The effort involved in the ensuing clean
      up and reinstallation was enormous.
•  Quality assurance/quality control (QA/QC)
      --QA/QC is not only important for  construction, but for the
      manufacturing of the products, as well.
•  Cost
      —Due to the high costs of clay in  the Northeast, and along the West coast,
      GCLs are more likely to be used.  In the South and Midwest, where
      suitable clay is readily available, compacted clay liners are going to
      continue to be used extensively.
•  Interface friction
      —The use of canyons and valleys for landfill sites has become more
      common. Unfortunately, during interim fill conditions there exists the
      possibility of a massive wedge failure for bottom slopes of only 2 to 4 %.
      While they would like to attain a factor of safety of 2 for their designs,
      they often cannot even achieve a factor of 1.5 when using current interface
      friction values in their analysis.
      —The values of interfacial friction angles measured so far  have been
      highly variable.  They would like to see more repeatability of results.

      At the present time, BFI has one  site in use and at least three liners in the
process of design and/or obtaining a  permit where a  composite HOPE/GCL
                                    57

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system is serving as the primary liner. In each case, the design is necessary due
to the lack of local clay soils at the site.

5.3  Kurt Shaner, Representing Chambers Development Company, Inc.

      At the present time, Chambers operates or is in the process of permitting
20 municipal solid waste landfills.  GCLs are incorporated into the liner system at
10 of these  sites.  Of these 10, 5 sites are  in operation, 3 are permitted with
construction ongoing, and 2 are in the permitting process.  The most common
application of the GCLs has been in the formation of primary composite liners at
double lined sites.
      While the company views GCLs as a positive development in the area of
liner technology, is still has some concerns. Some of these concerns include:
•  Quality Assurance Standards
      -Uniform procedures  for  the QA/QC of the manufacturing  and
      installation of GCLs are needed.
•  Shear Strength Determination
      -Repeatable results for the testing of internal and interface friction need to
      be determined. This testing should account for variables such as normal
      stress, shear rate, amount of hydration, hydration liquid, etc.  Potentially,
      a data base could be created to correlate between each of the variable
      parameters and frictional resistance.
•  Construction Considerations
      -Some problems with premature hydration have been encountered due to
      leaking trailers and precipitation events.  While not a problem with the
      performance of the material,  it does illustrate a difficulty  with the
      installation of the product.

      Perhaps  the greatest benefit of the use of GCLs is the ease of  their
installation  compared to CCLs.  The installation of GCLs does not require
compaction  nor the control of moisture content and can be completed in cold
weather. The non-applicability of these factors improves the probable quality of
an installation, especially when placed to form a primary composite liner.
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5.4  John Workman, Representing Laidlaw Waste Systems

      Due to the abundance of clay at each of their sites, Laidlaw has never
incorporated GCLs into any of their designs.  For GCLs to be used at a future
date, the reliability of the product will have to be well established.  Some of the
criteria used to ensure this reliability are discussed below:
•  Efficiency
      —The efficiency of a liner system refers to its ability to shed water.
      Efficiency is a measure of the amount of leachate diverted to a drainage
      sump versus the amount that percolates through the liner.
•  Damage resistance
      —There is the human element of big, bulky equipment being operated at
      sites. This equipment, if improperly handled, can damage a liner.
•  Long term performance
      —Chemical resistance
      —Leakage potential
      —Break through potential
•  Constructability
•  Availability
      -The company is not opposed to the use of GCLs. It has just always
      had a readily available source of clay at its sites. There are some sites that
      do not have clay, and the use of a GCL may be warranted at these sites.
                                    59

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                              CHAPTER 6
                          RECENT RESEARCH

      Representatives from the University of Texas and Drexel University were
given the opportunity  to  discuss the results of the most recent research
undertaken at their respective universities.  Research at the University of Texas
has tended to focus on large-scale hydraulic conductivity testing and on the
stability of final covers. Research at Drexel University has concentrated on the
hydration behavior, swelling characteristics, and internal shear strength of GCLs.

6.1   The Hydraulic Conductivity of Large Scale Intact, Overlapped, and
      Composite Geosynthetic Clay Liners (By David Daniel University
      of Texas)

      The hydraulic conductivity of three 2.8 m2 geosynthetic clay liners (GCLs)
was measured.  The apparatus is shown in Fig. 6.1. Tests were performed on
Bentomat®, Claymax® 200R, and  Gundseal. The GCLs were placed above a
drainage medium and covered with 0.3 or 0.6 m of gravel.  A constant hydraulic
head of 0.3 or 0.6 m was established.  Tests were  conducted on  either a single
piece of material (control  sample) or  on two pieces of material that were
overlapped 37 or 75 mm. (Gundseal) or 75 or 150  mm.  (Bentomat® and
Claymax® 200R). Tests showed that overlapped panels self sealed; flow rates
through the overlapped GCLs were about the same as those through the control
samples.
      A defective high density polyethylene (HOPE) geomembrane was placed
on top of samples of GCL material, covered with gravel, and then flooded with
water.  Effective composite  behavior did not occur  with  those GCLs  that
contained a geotextile between the defective geomembrane and bentonite but did
occur for the  GCL in which the defective geomembrane was in direct contact
with the bentonite in the GCL.
      Further details on this research is provided  by Estornell (1991)  and
Estornell and Daniel (1992).
                                   60

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     Water
     Surface

Geosynthetic
Clay Liner
(GCL)

   Drainage
   Hole



                                                                   Drainage Layer



                                                                    Acrylic Strip


                                                                   Bentonite Seal
                                                                     Drainage Outlet
                                                                     System
                                                                   .X Collection
                                                                     Container
 Note: Not to Scale
                              CORNER DETAIL
Bentonite
                   n

                  $&&$w^^^^^

                                                                      Drainage
                                                                      Material
                                             Acrylic Strip
                       75 mm
              Figure 6.1  Cross Sectional View of Test Set Up
                                      61

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 6.2    The Effect of Differential Settlement on the Hydraulic Conductivity of
       Geosynthetic Clay Liners (By Mark LaGatta and B. Tom Boardman,
       University of Texas)

       One of the more likely future uses of a GCL is as a component in the final
 cover of a municipal solid waste landfill. Subsidence generally occurs beneath
 the  final cover due to biochemical decay of waste, collapse of underlying
 materials, or consolidation of saturated waste  material.  Unlike a wide
 embankment fill, the landfill will most likely not settle as a uniform mass. There
 will  be  localized settlements randomly  distributed  across the  cover.
 Unfortunately, these localized settlements tend to cause the most damage to a
 flexible cover due to tensile strains caused by large differential settlement.
      In  an attempt to determine the effects of settlement on the hydraulic
 conductivity of a GCL, Mr. LaGatta modified the steel tanks developed originally
 by Estornell.  A wood frame and a large, deflatable, water-filled bladder were
 placed in the bottom of each tank to allow settlement to occur.  By opening a
 valve beneath each tank, the rate and amount of settlement could  be controlled
 after the installation of the GCL (Fig. 6.2 and 6.3).
      Both intact and overlapping samples were tested. A conservative overlap
 of 225 mm was used.  The overlapping samples were aligned with the overlap
 running parallel to the length of the tank and the  deflatable bladder. A non
 symmetrical bladder was used to ensure one dimensional distortion and tensile
 strains.
      Mr. LaGatta has studied the effects of differential settlement on a hydrated
 GCL. The full size GCL samples were hydrated within the tank after the GCLs
 had been covered  with  0.6 m of gravel.  The valve to the bladder was then
 opened, and a series of incremental settlements were induced beneath the GCL.
 The effect of each incremental settlement on the hydraulic  conductivity  of the
 deformed GCL was then closely monitored.
      Intact and overlapping samples of Bentomat®, Claymax® 200R, and
Gundseal were tested. The effective normal stress was approximately 7.6 kPa for
each test. The results are shown in Fig. 6.4 through 6.11.  There was no measured
outflow for  either  the intact  or overlapping samples of Gundseal at any
deformation.
                                   62

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                                     •V;-V^^.-X'-V;- GCL Specimen .V;.Vy/y..
                                                       O-Seal Straight Thread
                                                          Male Connector
              Granular
              Bentonite
              Side Seal
                     Valve;
                   1/8-in. O.D. Inflation/
                      Deflation Line
            .    Copper
          Union  Outlet Tube
1/8-to 3/8-in. Tee
  Reducer
                 Figure 6.2  Cross Sectional View of Modified Test Set Up
            Steel  Weather  L 2x2xl/4
            Tank   7ealf|er-    Steel
                   strip Tape   Frame
  Granular
 Bentonite
    Seal
Pea Gravel
 Drainage
  Course
2x 10
Wood   4x4 Wood
Frame     Support
1.2m   i
                                                2.4m
                  Figure 6.3  Plan View of Tank and Deflatable Bladder

                                             63

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          10
          10
      P   10
      o
            -6
            -7
            -8
      8   10-9
      £   10
      o
          10
            -10
            -11
                          2nd Deflation
                          (2) 59.8 days,
                          A =» 46 mm
         4th Deflation
        (2) 87.0 days,
         A = 74 mm
3rd Deflation
(5) 73.0 days,
A = 60 mm
             Y\k
\l
               0   10   20   30   40  50  60  70   80   90  TOO  110

                                 TIME (days)
 Figure 6.4  Hydraulic Conductivity vs. Time for Intact Bentomat® Sample
           IHS-2-D
         10
             0.00   0.05   0.10    0.15    0.20   0.25    0.30    0.35

                             DEFORMATION, A / L
Figure 6.5  Hydraulic Conductivity vs. Deformation for Intact Bentomat® Sample
          IHS-2-D
                                  64

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                                             4th Deflation
                                             @ 69.9 days,
                                             A »107mm
                                 3rd Deflation
                                  56.9 days,
                                 A » 86 mm
                    1st Deflation
                      22.8 days,
                    A ~ 8 mm
                      10
   20    30   40    50    60    70
             TIME (days)
                             80    90
Figure 6.6 Hydraulic Conductivity vs. Time for Overlapped Bentomat® Sample
           OH5-2-C
Note: Loose 0.25 Ib/ft bentonite placed along outer edge of overlap as opposed to centerline of
     overlap
                0.0
0.1
0.2      0.3      0.4

 DEFORMATION, A / L
0.6
     Figure 6.7  Hydraulic Conductivity vs. Deformation for Overlapped Sample
                OHS-2-C
                                       65

-------
    O
    =>
    O

    O
    O
    O
1 st Deflation
@ 26.2 days,
A = 16 mm
                                                         3rd Deflation
                                                         @ 55.9 days,
                                                         A « 69 mm
         2nd Deflation
          42.0 days,
         A = 25 mm
              0
                30     40    50
                  TIME (days)
Figure 6.8  Hydraulic Conductivity vs. Time for Intact Claymax® Sample IHS-l-A
         10
            0.00    0.05    0.10    0.15    0.20    0.25    0.30    0.35

                                DEFORMATION, A/L


Figure 6.9  Hydraulic Conductivity vs. Deformation for Intact Claymax® Sample
           IHS-l-A                                                       v
                                      66

-------
I
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>•


O
0
O
O
    DC
    O

    X
                         2nd Deflation
                         @ 42.1 days,
                         A «22mm
            0      10     20     30     40      50     60     70
                                TIME (days)
        10
Figure 6.10  Hydraulic Conductivity vs. Time for Overlapped Clavmax® Sample
           OHS-l-F
    CO
    o.
    £
    a
    Q

    O
    O
    OC
    O
          -91. ... 1  - ...  I..  . -
           0.00    0.05    0.10    0.15   0.20   0.25    0.30    0.35

                              DEFORMATION, A/L
Figure 6.11  Hydraulic Conductivity vs. Deformation for Overlapped Sample
            OHS-l-F
                                    67

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       Mr. Boardman  is studying  the  effects  of  differential settlement on
 unhydrated, overlapping GCLs.  After the installation of the dry GCL, a large
 settlement is induced beneath the sample.  The deformed GCL is then slowly
 hydrated over a span of several days. The ability of the deformed sample to self
 heal at the overlap is then closely monitored. The results of two tests are shown
 in Fig. 6.12 and  6.13.  Both intact and overlapping samples of Bentomat®,
 Claymax®, and Gundseal will be tested to determine the effect of the overlap.  A
 conservative overlap of 225 mm  is being used.  More details may be found  in
 LaGatta (1992).

 6.3 Stability of Final Covers Placed on Slopes with Geosynthetic Clay Liners
       (By Hsin-Yu Shan, University of Texas)

       There has been some concern about the use of GCLs in  sloping final cover
 systems.   Even with  geogrid reinforcement, a GCL  will lose  strength  and
 potentially deform once hydrated. This concern  needs to be addressed as GCLs
 are expected to be more common  in final cover systems.
       A typical profile of a final cover incorporating a GCL is shown in Fig. 6.14.
 The current slope design method is the limit equilibrium method. Unfortunately,
 there is no way to predict the amount of deformation with this method.  In an
 effort  to predict  this  deformation,  Mr.  Shan developed a numerical model
 incorporating the  properties of the top soil,  geogrid, GCL, and cover soil.  The
 profile of the slope used in the model is shown in Fig. 6.15.
      The  model has been simplified by  reducing the number of possible
 interfacial friction values to the most critical one and by representing the tensile
 resistance of all of the geosynthetics by one material (a geogrid). The top soil  is
 assumed to be 0.9 m thick and to have a unit weight of 15.7 kN/m3.  For the
 range of expected  normal stresses, ' and c'  are assumed to be 30° and 4.8 kPa,
 respectively, for the top soil. The degree of hydration of the GCL can be varied.
      The numerical model was developed as a finite element program. Some
results of the model are shown in Fig. 6.16 and 6.17. As expected, for a given
slope, the lower the minimum interfacial friction angle, the higher the relative
displacement, and the higher the tension within the geogrid.
                                   68

-------
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    10
      -5
      -6
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OS
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Bentomal
230 mm (
Unhydrat
A/L = 0.3
a

®OUS-1-H
)f Overlap
ed Settlement o
3
"

f 75 mm


3 5 10 15 20 25 3
TIME (days)
Figure 6.12  Hydraulic Conductivity of Bentomat® after a Large Settlement Prior
            to Hydration
    10
      -7
^
>
P
Q
Z
O
u
u
HH
J
p
<
c<
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do
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                                          Gundseal® OUS-l-F
                                          230 mm of Overlap
                                          Unhydrated Settlement of 75 mm
                                             = 0.33
                              10
                                         15          20

                                        TIME (days)
                                                           25
                                                                      30
Figure 6.13  Hydraulic Conductivity of Gundseal® after a Large Settlement Prior
            to Hydration
                                     69

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                                                           Top Soil

                                                           Drainage
                                                           Layer

                                                           FML

                                                           Geosynthetic
                                                           Clay Liner
                                                           Cover Soil
                                                       Waste
Figure 6.14 Typical Profile of Final Cover with Geosynthetic Clay Liners
                                                          Top Soil
                                                          1 Geogrid
                                                          GCL


                                                          Cover Soil
       Figure 6.15  Profile of the Slope Used for Computations
                                 70

-------
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£ 0.4
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2
                              Interfacial Friction Angle (°)

Figure 6.16 Relationship between Maximum Interfacial Displacement and
            Minimum Interfacial Friction Angle for a 3:1 Slope
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 14          16

Interfacial Friction Angle (c
18
20
Figure 6.17 Relationship between Tension in the Geogrid and the Minimum
            Interfacial Friction Angle for a 3:1 Slope
                                      71

-------
       While this analysis is still in its initial stages, it is hoped that by running
 the model over a range of conditions one can draw conclusions about:

 •      The probable short and long term shear strength parameters of GCLs

 •      The possibility of using GCLs on slopes without excessive deformation
       occurring

 •      The usefulness of design schemes to reinforce the slope

 6.4    The Hydration Behavior and Mid-Plane Shear Strength of Four
       Geosynthetic Clay Liners (By Robert Koerner, Drexel University)

       The focus of GCL research and development at Drexel University's
 Geosynthetic Research Institute (GRI) is on the hydration behavior of the various
 products and on their mid-plane shear strength. Work is ongoing with four
 different commercially available products:  Bentofix®, Bentomat®, Claymax®,
 and Gundseal®.  Each of these products have been  evaluated in five different
 liquids: distilled water, tap water, mild leachate, harsh leachate, and diesel fuel.
       The first series of tests focused on the hydration behavior under varying
 normal stresses.  These  hydration  tests were conducted on  150 by 150 mm
 samples contained  in steel  boxes with perforated loading plates  so  that the
 hydrating liquid was available to hydrate the entire surface area of the test
 samples.  The deformation curves shown in  Fig. 6.18 display the following
 information:

 •      The products swelled from highest to lowest amounts in the following
       order:  distilled water or tap water, mild leachate, harsh leachate, and
       diesel fuel

 •      For a given hydration liquid, Claymax® swells the most, followed by
       Gundseal®, Bentomat®, and Bentofix® in descending order. Clearly, the
       needle punching of Bentomat ® and Bentofix®  restrained the swelling in
       these latter two products

      Upon  completion  of  the hydration  tests, the samples  were carefully
removed from their respective test devices and trimmed to fit in a 100 by 100 mm
direct shear test device. The location of the shear plane was set at the mid-plane
of each of the test specimens. The test specimens were sheared at a strain rate of

                                    72

-------
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                              73

-------
0.9 mm/min and were designated as "constrained-swell" tests. Direct shear tests
were conducted on all samples and counterpointed against parallel sets of tests
in the dry (or as received) state and also against "free-swell" tests in which the
test specimens were hydrated in the same liquids but without any normal stress.
The direct shear tests produced the shear strength parameters  and c shown in
Table 6.1. The data indicate the following trends.

•     The products are strongest in the dry "as-received" condition and the
      weakest in the free-swell condition. The constrained-swell condition is
      intermediate betwt?en the two extremes.

•     Needle-punching significantly increases shear strength.

•     The hydrating liquid can affect strength.

•     Hydration with distilled water yields the lowest shear strength and can
      be used as a conservative liquid.

•     Products with fiber reinforcement required much larger displacements
      than unreinforced products to reach their limiting shear stress.
                                    74

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         Table 6.1   Direct Shear Test Results Summary (Drexel University)
Hydrating Fluid



Distilled
Water






Tap
Water






Mild
Leachate






Harsh
Leachate






Diesel
Fuel



GCLType
Claymax

Gundseal

Bentomat

Bentofix

Claymax

Gundseal

Bentomat

Bentofix

Claymax

Gundseal

Bentomat

Bentofix

Claymax

Gundseal

Bentomat

Bentofix

Claymax

Gundseal

Bentomat

Bentofix

Measured Property
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
0 (degrees)
C(kPa)
Dry*
37
6.9
26
50
42
14
36
68
37
6.9
26
50
42
14
36
68
37
6.9
26
50
42
14
36
68
37
6.9
26
50
42
14
36
68
37
6.9
26
50
42
14
36
68
Constrained Swell**
16
3
19
5
37
6
31
7
18
3
18
5
43
6
34
6.9
24
6
18
5
39
8.3
43
5
19
6
13
7.6
45
5
39
4
44
4
24
4
42
6
51
4
Free Swell***
0
4
0
3
23
5
10
9.0
0
3
0
3
26
10
15
7
4
3
13
4
25
14
20
12
0
3
0
3
32
12
30
8.3
38
6
29
6
40
5
46
5
Notes:
       *  Dry refers to product as-received, placed under desired normal stress, then sheared at midplane.
      **  Constrained swell refers to product hydrated under desired normal stress, i.e., constrained swell, then
          sheared at midplane.
      '**  Free swell refers to product hydrated under zero normal stress, then placed under desired normal stress, and
          then sheared at midplane.
                                                 75

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                             CHAPTER 7
                           EQUIVALENCY

7.1 Equivalency (By David Daniel, University of Texas)

7.1.1  Potential Applications
      If one wants to substitute a geosynthetic clay liner (GCL) for a required
compacted clay liner (CCL), one will generally have to demonstrate that the
proposed GCL will  provide equivalent or better performance to a CCL.
Equivalency analyses may be required for:

      •  Final Cover Systems:
         •  Single GCL Versus Single CCL Liner
         •  Geomembrane/GCL Composite Liner Versus Geomembrane/CCL
            Composite Liner

      •  Single Liner Systems:
         •  Single GCL Versus Single CCL Liner
         •  Geomembrane/GCL Composite Liner Versus Geomembrane/CCL
            Composite Liner

      •  Double Liner Systems:
         •  Geomembrane/GCL Composite Liner Versus Geomembrane/CCL
            Composite Liner in Primary Liner
         •  Geomembrane/GCL Composite Liner Versus Geomembrane/CCL
            Composite Liner in Secondary Liner

      The Solid Waste Disposal Facility Criteria found at 40 CFR Part 258 apply
to municipal solid waste landfills and treat the area of "equivalency" differently
for final covers and liners. Final cover systems are to be designed to minimize
infiltration and erosion, therefore, designs other than the minimum requirements
of §258.60  (a) could be approved  using an  "equivalency" demonstration.
However, alternatives to the composite liner design in §258.40 (a) (2) are not
approved based on  "equivalency" demonstrations but must  meet  the
performance standard at §258.40 (a) (1). Different standards apply to facilities

                                  76

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that receive hazardous waste regulated  under Subtitle C of RCRA and to
CERCLA clean-up sites.
      The designs for Subtitle C and CERCLA are evaluated based on the site-
specific design. Innovative use of modern materials is encouraged, providing
they meet the requirements of the law.

7.1.2  Differences Between CCLs and GCLs
      Some of the differences between compacted clay liners and geosynthetic
clay liners are listed in Table 7.1. Some of the potentially important (depending
upon specific  application) relative advantages of  CCLs and GCLs may be
summarized as follows:

      •  Advantages of compacted clay liners (CCLs):

            •   The large thickness of CCLs makes them virtually puncture
               proof
            •   The large thickness of CCLs makes them relatively insensitive
               to small imperfections in any one lift
            •   The large thickness of CCLs gives them substantial capacity for
               adsorption of leachate
            •   The large thickness of CCLs  delays the discharge of water and
               solutes from the base of liners
            •   There is a long history of use of CCLs
            •   Intimate hydraulic contact with a geomembrane is not an issue
               for CCLs
            •   Many regulatory agencies require CCLs; use of another type of
               liner may require demonstration of equivalency to a CCL.
            •   A CCL is a logical choice if suitable clay is available locally
            •   Testing procedures are reasonably well established for CCLs.

      •  Advantages of geosynthetic clay liners (GCLs):
            •   Small thickness of GCLs leads to low consumption of space
            •   Construction of GCLs is rapid and simple
            •   Heavy equipment is not needed to install a GCL, which is
               beneficial if the GCL is underlain by a geosynthetic material

                                  77

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                 Table 7.1  Differences Between GCLs and CCLs
Characteristic
Geosynthetic Clay Liner
Compacted Clay Liner
Materials
Bentonite Clay, Adhesives,
Geotextiles, and
Geomembranes
 Native Soils or Blend
 of Soil and Bentonite
Construction
Manufactured and Then
Installed in the Field
 Constructed in the
 Field
Thickness
Approximately 10 mm
Approximately 0.5 to
1.0m
Hydraulic
Conductivity
of Clay
10'10 to 10"8 cm/s
(Typical)
10'8 to ID'7 cm/s
(Typical)
Speed and Ease
Construction
Rapid, Simple
Installation
Slow, Complicated
Construction
Water Content
at Time of
Construction
Essentially Dry;
Cannot Desiccate
During Construction
and Produces No
Consolidation Water
Nearly Saturated;
Can Desiccate and
Can Produce
Consolidation
Water
Cost
$5 to $11
per Square Meter
Highly Variable
(Estimated Range:
$8 to $32 per
Square Meter)
Experience
Level
Limited Due to
Newness
Has Been Used for
Many Decades
                                         78

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            •  Some inclement weather delays (e.g., freezing temperatures)
               that stop construction of CCLs are not experienced with GCLs
            •  Because a GCL is a manufactured material, a consistent and
               uniform material can be produced
            •  Because GCLs  are manufactured materials many  of the
               specialized performance properties can be determined and need
               not be repeatedly re-determined
            •  GCLs can accommodate large differential settlement
            •  Quality assurance is simpler for a GCL compared to a CCL
            •  GCLs are more easily repaired than CCLs
            •  GCLs can probably better withstand freeze/thaw and wet/dry
               cycles than CCLs
            •  Unlike CCLs, GCLs are not vulnerable to desiccation damage
               during construction

7.1.3 Criteria for Equivalency
      Three issues should be addressed when one compares a GCL to a CCL
and considers the equivalency of a GCL to a CCL:

      1.  Hydraulic issues
      2.  Physical/mechanical issues
      3.  Construction issues

The specific issues that might have to be addressed for a specific site are listed in
Table 7.2.

7.1.4 Hydraulic Issues
      Hydraulic issues are the easiest to quantify.  The criteria are  discussed
separately.

7.1.4.1  Steady Flux of Water
      Flux of water is usually assessed by comparing the long-term, steady state
water flux for the CCL  and GCL.  The flux of water (v) through an individual
layer of porous material is defined from Darcy's Law as:
                                   79

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                         Table 7.2  Potential Equivalency Issues
Category
Hydraulic
Issues





Physical/
Mechanical
Issues




Construction
Issues





Criterion for Evaluation
Steady Flux of Water
Steady Solute Flux
Adsorption Capacity
Breakout Time:
-Water
-Solute
Production of Consolidation Water
Freeze-Thaw
Wet-Dry
Total Settlement
Differential Settlement
Slope Stability
Erosion
Bearing Capacity
Puncture Resistance
Subgrade Condition
Ease of Placement
Speed of Construction
Availability of Materials
Weather Constraints
Quality Assurance
Relevant for:
Liners Covers
X
X
X

X
X
X
X*

X**
X**
X*"

X
X
X
X
X
X
X
X
X



X

X
X
X
X
X
X
X

X
X
X
X
X
X
X
Notes:

*   Relevant only until liner is covered sufficiently to prevent freezing
**  Settlement of liners usually of concern only in certain circumstances, e.g., vertical expansions
*** Stability of liner may not be relevant after filling (except canyon landfills)
                                               80

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           , H+L                                                 /rr-M
         v= k —F—                                                 (7.1)
where k is the hydraulic conductivity, H is the depth of liquid ponded on the
liner, and L is the thickness of the liner. The water pressure on the base of the
liner is assumed to be zero in Eq. 7.1.
      For a GCL, Eq. 7.1  is applicable only for flow through the bentonite
component; if the GCL contains a geomembrane, water flux will be controlled by
water vapor diffusion through the geomembrane component. The geomembrane
component, if present, should be considered in the equivalency analysis and in
computation of water flux.  Also, Eq. 7.1 applies to a CCL or GCL liner alone;
composite action with a geomembrane is considered later.
      The flux ratio for water, Fw, is defined as:
          w
          w  VCCL
or:
                   H+LGCL
         F"=       H+LCCLCL                                        <™
             kCCL   LCCL

For example, for a GCL without a geomembrane component, if:

      kGCL = 1 x 10'9 cm/s = 1 x 10"11 m/s
      H = 0.3 m (1 ft)
      LGCL = 7 mm = 0.007 m
      KCCL = 1 x 10"7cm/s = 1 x 10'9 m/s
           = 0.9 m (3 ft)
then Fw from Eq. 7.3 equals 0.3. So long as Fw < 1, equivalency in terms of water
flux is demonstrated, i.e., the rate of water flow through the GCL is less than or
equal to that through the CCL. Most GCLs can be shown to be equivalent to a
CCL that has a hydraulic conductivity of 1 x 10~7 cm/s in terms of steady water
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flux. If the GCL contains a geomembrane, the flux ratio will be even less than
that computed from Eq. 7.3.
      A composite liner consists of a geomembrane placed in contact with a low-
permeability soil.  A geomembrane/GCL composite may be considered as an
alternate to a geomembrane/CCL composite. If so, flow through the composite
should be analyzed. Flow through a flaw in a geomembrane in a composite liner
depends on the hydraulic conductivity of the clay component, the hydraulic
gradient across the clay component, the hydraulic contact between the
geomembrane and the clay component, and the presence of a geomembrane
within the GCL. No equations have been published for computing flow rates
through a  defect  in a geomembrane component of a geomembrane/GCL
composite  liner.   However,  published information can be used to make
comparative estimates.  Equivalency evaluations would clearly be product and
perhaps site specific.

7.1.4.2  Steady Solute Flux
      The maximum flux is the steady-state flux. Long-term, steady solute flux,
which  is relevant only for liners, may be analyzed on the basis of advection
alone, diffusion alone, or advection plus diffusion. As will be seen later, the
assumptions necessary to analyze steady diffusion and steady advection-plus-
diffusion are inconsistent with the processes themselves, and only the  case of
advection is relevant for steady-state conditions. Nevertheless, for completeness,
the methods for analyzing steady diffusion and steady diffusion-plus-advection
are presented so that these processes can be understood.
      It is assumed that the concentration of a solute of concern in the leachate
remains constant. The advective mass flux, vm/A/  is:

                        H-f L
        vm,A ~ cleachate ^  L                                        (7.4)

where qeachate is the concentration of the solute of interest in the leachate.  The
advective mass flux ratio, Fm/A is defined as:

               vm A(GCL)
                                                                   (7.5)
                m
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or:
                                  + LGCL
                         ,
                  cleachate kGCL
                               H + LCCL                              (7>6)
                   Cleachate ^CCL  LCCL
or:

                     H+LGCL
               KGCL
It is noted that qeachate cancels out of Eq. 7.6.  Because Fm/A = Fw (Eq. 7.7), if one
has demonstrated equivalency of steady water flux, one has also demonstrated
equivalency of steady mass flux of solute caused by advection.
      Solutes in leachate  can  also migrate through clay liners by molecular
diffusion.  Steady diffusion of solutes is usually analyzed with Pick's first law,
which states that:

         VD = D 8  -~                                                (7.8)

where VD is the diffusive mass flux, D is the diffusion coefficient for the solute of
interest, 0  is the volumetric water content, Ac is the difference in concentration of
the solute between the top and bottom of the liner, and L is the thickness of the
liner.
      The diffusive mass flux ratio (Fmj)) is defined as

         „      FmD(GCL)                                            /p_
         Fm'D -                                                      (7'9)
or:
                                Ac
                   DGCL 0GCL
          FmD =	=^                                 (7.10)
            ?                   A/"*
                   DCCL 0CCL  LCCL
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or:
                DGCL
                                                                   (7.11)
Limited data exist on diffusion coefficients in clay liners.  Data developed for
compacted kaolinite at the University of Texas indicate that D= 6 x lO'10 m2/s
for the non-reactive solute chlorine.  For one GCL tested, the diffusion coefficient
for the bentonite in the GCL was approximately 2 x lO'10 m2/s. If, for example,
one assumes:

         DGCL    2xio-iQ
         DCCL ~  6x10-™

         0GCL _  06
         0CCL "  0.4  ~L5

         LCCL    0.9 m
                         = 129
         LGCL   0.007 m

then one computes a diffusive mass flux ratio of:

         Fm,D = (033) (1.5) (129) = 64

In this example, the GCL is not equivalent to the CCL since there would be more
diffusive mass flux through the GCL than CCL. In general the calculated steady,
diffusive mass flux through the bentonite within the GCL is always expected to
be greater than the steady, diffusive mass flux through the CCL. However, for
those GCLs that have a geomembrane component, the geomembrane, which has
an extremely low diffusion coefficient for most solutes, should be considered and
will tend to greatly reduce the steady, diffusive mass flux.
      As mentioned earlier, the assumptions necessary for computing steady
diffusive flux are inconsistent with the process  itself.  The problem is that a
contradiction exists  in the  boundary conditions.  Diffusion is driven by a
concentration gradient, Ac. Over time, the solute of interest in the leachate will
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diffuse to the base of the liner, and the concentration at the base of the liner will
eventually equal the concentration on top of the liner, i.e., the concentration in
the leachate (which is assumed to be constant).  Thus, the  diffusion-driving
concentration gradient becomes zero and diffusive transport ceases. The only
way that steady diffusion could develop through a liner would be for fresh water
to continually flush the underside of the  liner to maintain a  concentration
gradient across the liner. For nearly all sites, the case of steady diffusion will be
irrelevant and need not be considered.
      It may be argued that neither advection alone  nor diffusion alone is
important ~ solutes will migrate through soil liners by advection plus diffusion.
The total  mass flux due to advection  plus  diffusion (vm/A+D) is generally
assumed to be:

         vm,A+D = vm/A + vm/D                                      (7.12)

and the ratio of advective plus diffusive mass flux, Fm/A+o/mav ^e defined as:

                  VmA+D(GCL)                                     ,7,~x
         Fm'A+D= vmA+D(CCL)                                     (7'13)

      Although Eq. 7.13 can be applied, it should not be applied because the
assumed conditions are physically impossible for long-term, steady conditions.
If advection carries solutes downward through the liner, then at steady state the
base of the liner must necessarily be saturated with leachate.  If the base is
saturated with leachate, then Ac = 0 and vm/o =0. Thus, when one analyzes long-
term, steady mass flux of a solute  through a GCL or CCL, only advective
transport need generally be considered.
      In some cases, one may wish to analyze transient conditions that lead up
to steady conditions, in which case both advective and diffusive transport should
be  considered.  If the GCL contains a geomembrane, the presence of the
geomembrane should be taken into account.

7.1.4.3  Adsorption Capacity
      The adsorption capacity of a clay liner may be relevant only for liners (not
covers).  Regulations generally  have no  specific adsorption  requirements.

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 Adsorption of organics tends to be different from adsorption by inorganics.
 Adsorption  of inorganics is controlled by cation exchange reactions and
 geochemical processes such as precipitation.  Adsorption of organic solutes is
 generally assumed to be controlled by the amount of organic carbon in the soil
 and a partition coefficient for the solute (which is characterized by the octanol-
 water partition coefficient or water solubility of the organic species).
      For inorganics, the maximum adsorbed mass per unit cross-sectional area
 of liner (C) resulting from cation exchange processes may be defined as follows:

          C = CECpdL                                               (7.14)

 where CEC is the cation exchange capacity (maximum mass of solute sorbed per
 unit mass of dry soil), pd is the dry mass density of the soil, and L is the
 thickness of the liner. The ratio of thickness of a typical GCL to a CCL is small
 (on the order of 0.01).  Thus, in order for a GCL to have equivalent cation
 adsorption capacity to a CCL, the adsorption coefficient of the GCL would have
 to be at least 100 times that of the CCL.
      The cation exchange capacity of bentonite clay is typically on the order of
 100 to 150 meq/lOOg.  Natural soil materials used to construct CCLs have typical
 CECs in the range of 3 to 30 meq/lOOg. The ratio of cation adsorption capacities,
 denoted
         V      CGCL   CECGCL pdGCL  LGCL
         FCEC =      =
For the typical range of values, FCEC would be expected to be in the range of 0.03
to 0.75.  It appears unlikely that equivalency can be demonstrated for cation
adsorption capacity using the expressions just presented. However, it must be
understood that adsorption of inorganic species is a complex process.  Cation
exchange is just one of several processes that can affect adsorption.  Precipitation
of inorganic solutes can be a far more important mechanism than cation
exchange,  and pH is  often a dominant variable controlling precipitation
processes in many geochemical environments.  Thus, site-specific factors, and not
just simple comparisons of CECs and relative soil masses, will often need to be
considered when relative adsorption capacities are compared.
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      Non-polar organic solutes are sorbed by carbon present in the soil. The
carbon content of bentonite in GCLs is capable of estimation, but CCLs will be
highly variable in their organic carbon  content.  Although  site-specific
assessments would be required (due to variability of CCLs), equivalency of a
GCL to a CCL probably cannot be demonstrated in terms of capacity to adsorb
non-polar constituents in leachate to the bentonite because the mass of bentonite
present in a GCL is far less than the mass of soil present in a CCL.
      Adsorption is only relevant in the short term.  When steady state mass
transport is reached, adsorption capacity is exhausted. Equivalency in terms of
adsorption,  if evaluated at all, should be evaluated in terms of a specified
performance period.  For example, suppose  the performance period being
considered is 30 years. If the adsorption capacity of neither the CCL nor the GCL
is exhausted after 30 years, both types of liner have "reserve"  adsorption capacity
and may be considered equivalent for the performance period.  Alternatively, if
either or both is exceeded, breakthrough of solute will occur and  other issues,
e.g., steady state solute flux, will require consideration.

7.1 A A  Time to Initiate Discharge of Water from Base of Liner
      GCLs are initially unsaturated with water whereas CCLs are often very
close to saturation. When liquid first enters the upper surface of the liner, no
liquid  initially  discharges  from the base of the liner.  The GCL  might be
compared to the CCL in terms of time to achieve discharge of water from the
bottom of the liner.  Again, for those GCLs that contain a geomembrane, the
presence of the geomembrane should be taken into account.
      The time to achieve discharge of water from the  base is difficult to
describe in  general terms.  For CCLs,  the time depends greatly upon the
hydraulic  conductivity, initial water content, and tendency to swell.  For GCLs,
the time is usually fairly short (a few weeks), although for GCLs that contain a
geomembrane, the time may be much greater.  A comparison of time to initiate
discharge  of water from the base of the liner would have to be performed on a
site specific basis.
      The time to initiate discharge of water  from the base of a liner is not
relevant in the long term and often will not be relevant even in the short term.
Most designs assume that water will be discharged from the base of a liner and
do not make any assumptions about how long this process will take.

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 7.1.4.5  Breakthrough Time for Solute
       The breakthrough time for a solute, which is not relevant for covers, is the
 time required for a solute to travel from the top to  the bottom of a liner.
 However, theoretically, the time required for an infinitely small concentration of
 solute to breakthrough to the base of a liner is zero for a thick or thin liner.
 Thus, breakthrough time is not a uniquely defined parameter - the time depends
 upon the concentration of interest.  In this section, it is  assumed that the
 breakthrough time for a GCL is compared to  that of a CCL  for the same
 concentration at the base of the clay liner.
       Because of the  thinness of GCLs, diffusion will generally cause the
 breakthrough time of a thin layer of bentonite to be less than for a CCL.  Even for
 GCLs that contain a geomembrane, diffusion of  organic solutes across the
 geomembrane tends to occur quickly, but at a very low mass flux. However,
 diffusion of inorganics through the geomembrane  would be nil.  Equivalency
 depends on the GCL and the chemicals of concern.
      One must carefully consider whether the breakthrough time for solutes is
 relevant. In the long term, breakthrough time is irrelevant - breakthrough will
 eventually occur in all  liner systems with an outward gradient. The important
 long-term issue is solute flux.
      Steady-state flux represents a worst-case scenario, i.e.,  largest mass flux.
 Time-dependent flux, before steady state, also may need to be considered in
 certain situations.

 7.1.4.6   Production of Consolidation Water
      When clayey soils are loaded, water tends to be slowly squeezed out of the
 soil via a process known as "consolidation." The production of consolidation
 may or may  not be of any concern, depending upon site-specific conditions.
 Examples of potential problems associated with the production of consolidation
 water include reduced stability at the geomembrane/clay liner interface (the
 consolidation water from the clay liner  tends  to reduce  stability through
 increased water pressure  at the interface) and collection of liquids in  a leak
 detection layer for double composite liners.
      Compacted clay liners are nearly saturated  with water at the time of
construction.  When CCLs are loaded, substantial quantities of water are often
squeezed out of the liner.  For example, if a 1-m-thick liner  is saturated with
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water and compresses just 2 percent of its original thickness due to consolidation,
the amount of water squeezed out of the liner would be approximately 200,000
liters of water per hectare (20,000 gallons per acre).
      Geosynthetic clay liners are essentially dry when they are constructed and
cannot produce consolidation water unless they are first soaked with water and
then compressed.  Normally, GCLs do not have an opportunity to become
saturated before they are loaded.  However, a saturated GCL will produce far
less consolidation water than a saturated CCL. Thus, GCLs are superior to CCLs
in terms of minimizing production of consolidation water.

7.1.5  Physical/Mechanical Issues
      The  physical/mechanical issues that  might be  considered  in an
equivalency analysis include freeze/thaw effects, wet/dry effects, response to
total settlement, response to differential settlement, stability on slopes, and
vulnerability to erosion. Some issues are relevant for liners but all are relevant
for covers (Table 7.2).

7.1.5.1 Freeze/Thaw Resistance
      Compacted  clay liners are known to be vulnerable to  large increases in
hydraulic conductivity from  freeze/thaw. Limited laboratory data indicate that
GCLs  do not undergo increases in hydraulic conductivity as a result of
freeze/thaw (Shan and Daniel, 1991). In addition, for those GCLs that contain a
geomembrane, the geomembrane is unaffected by freeze/thaw. Thus, from the
available data,  GCLs appear to be superior to CCLs in terms of freeze/thaw
resistance.

7.1.5.2 Wet/Dry Effects
      Wetting and drying of CCLs and GCLs can cause either type of clay liner
to swell or shrink.  The main concern with clay liners that are wet and then dry
out, is that desiccation can lead to cracking  and an increase  in  hydraulic
conductivity.
      Limited  laboratory data indicate that when dry, cracked  CCLs are
rewetted, the clay  swells and any cracks are partially closed, leading to partial
recovery of the original, low hydraulic conductivity. In contrast, the available
data show that the high swelling of bentonite results in full self healing and full

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 recovery of the original, low hydraulic conductivity when dried, cracked GCLs
 are rewetted.  In addition, for those GCLs that contain a geomembrane, the
 geomembrane is insensitive to wet/dry effects. Thus, GCLs appear to be more
 than equivalent to CCLs in terms of ability to self-heal if the material is wetted,
 dried, and then rewetted.

 7.1.5.3  Response to Total Settlement
       Total settlement refers to block-like settlement without significant bending
 or distortion. It is believed that GCLs and CCLs would respond similarly to total
 settlement.

 7.1.5.4  Response to Differential Settlement
       Recent research by LaGatta (1992) indicates that some GCLs maintain their
 low hydraulic conductivity even when subjected to large differential settlements.
 In all probability, GCLs are more resistant to damage from differential settlement
 than CCLs (LaGatta, 1992). For example, for a depression with a diameter of 1 m
 that subsides 0.5 m, the liner will undergo  approximately  10% tensile strain.
 While the  data discussed in LaGatta (1992) suggests that GCLs can function
 under such conditions, it is known that CCLs cannot and  will suffer tension
 cracks at 1% tensile strain or less.

 7.1.5.5  Stability on Slopes
      The  shear strength of GCLs is very sensitive to the water content and type
 of GCL (Shan  and Daniel, 1991; and Daniel and Shan, 1992).  Water-saturated
 GCLs that  have adhesive-bonded bentonite have angles of internal friction for
 consolidated-drained conditions of approximately 10 degrees. Dry materials are
 2 to 3 times as strong as water-saturated GCLs. Also, needle-punched and stitch-
 bonded GCLs tend to have high  strengths. The shear strength of CCLs varies
 widely, depending on materials, water content, and compaction conditions.
      In stability  analyses,  one  often must  consider not only internal shear
failure but  interfacial shear with an adjacent layer, e.g., a geomembrane. Also,
shear strength  may be of short-or  long-term  concern, or both.  No general
statement can be made about probable equivalency  of a GCL to a CCL because
the assessment depends on specific materials, the degree to which the bentonite
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can wet, consolidation water generated by CCLs, the slope angle, and other site-
specific conditions.

7.1.5.6  Vulnerability to Erosion
      Erosion resistance may be of concern in final covers if inadequate cover
soil is present.   Because of the presence of  erosion-resistant geosynthetic
materials in GCLs, GCLs can potentially be more resistant to erosion than CCLs.
However, if the clay liner is exposed to erosive forces, the bentonite may be
washed out of some  GCL materials.  Thus, equivalency depends  upon the
specific materials being considered.  For many sites, erosion will not be of any
concern,  e.g., for a GCL underlying a geomembrane or  a GCL containing a
geomembrane that overlies the bentonite.

7.1.5.7  Bearing Capacity
      A clay liner must have adequate bearing capacity to support loads, e.g.,
wheel loads from construction equipment. The clay liner must not thin or pump
clay into adjacent layers under static or dynamic (e.g., traffic) loads.  Hydrated
bentonite is  not as strong as most materials used in  constructing CCLs.
Equivalency is heavily dependent upon site-specific conditions.

7.1.6 Construction Issues
      The construction issues that  might be  considered in  an equivalency
analysis  include puncture  resistance, effect  of subgrade condition  on
constructability,  ease of  placement, speed of construction, availability of
materials, weather constraints, and quality assurance requirements.

7.1.6.1  Puncture Resistance
      Thick CCLs cannot be accidentally punctured  during construction, but
thin GCLs can.  Some GCLs have the capability of self-sealing around certain
types of puncture objects, e.g., penetration of the GCL with a sharp object such as
a nail.  The swelling capacity of bentonite gives GCLs this self-healing capability.
      The more  significant type of  puncture for a GCL would be puncture
caused by construction equipment. For example, if the corner  of the  blade of a
bulldozer accidentally punctures the GCL during spreading of cover material,
the GCL would probably not self seal at the puncture.  A thick CCL could not be

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 punctured by a piece of construction equipment.  Thus, GCLs will not have
 equivalent puncture resistance to CCLs. However, quality assurance and quality
 control procedures can be established and implemented to make the probability
 of a puncture during construction extremely low.  Ultimately, site-specific
 conditions and quality assurance procedures will determine whether puncture is
 a relevant issue that deserves serious consideration.

 7.1.6.2 Effect of Subgrade Condition
       Compacted clay liners are constructed with heavy equipment. If the
 subgrade is compressible (e.g, solid waste), the GCL, which can be installed with
 light-weight equipment, will be easier to construct.  On the other hand, stones
 and rocks can puncture a GCL but not a CCL; if the subgrade contains stones or
 rocks,  the integrity of the GCL may be compromised. Thus, equivalency of a
 GCL to a CCL in terms of the effect of subgrade depends on the condition of the
 subgrade and will have to be evaluated on a site-specific basis.

 7.1.6.3  Ease of Placement or Construction
       A GCL will always be easier to place  than a CCL, unless weather
 conditions are adverse (e.g., constant rain), in which case even a CCL will also be
 difficult to construct. In general, GCLs are equivalent to or better than CCLs in
 terms of ease of placement or construction.

 7.1.6.4  Speed of Construction
       Geosynthetic clay liners can be placed much more quickly than CCLs.
 Equivalency is obvious.

 7.1.6.5  Availability of Materials
      Suitable clays  for construction of a CCL  may or  may not be available
locally, depending on the site. Because GCLs are a manufactured material, they
are readily available and can be shipped to a site quickly. The cost of shipment is
not a large percentage of the total cost  of a GCL.  Thus, GCLs will often be
superior to CCLs in terms of availability of materials.
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7.1.6.6 Weather Constraints
      Compacted clay liners are difficult to construct when soils are wet, heavy
precipitation is occurring, the weather is extremely dry (clay desiccates); the soil
is frozen, or the temperature is below freezing.  Geosynthetic clay liners are
difficult to construct during precipitation.  Weather constraints generally favor
GCLs.
      Some GCLs must be covered before they get wet. If a geomembrane will
be placed over the GCL, the GCL must be covered almost immediately with the
geomembrane.  Additional weather constraints, e.g., wind speed, may apply to
the geomembrane and, indirectly, influence the GCL.  The fact that many GCLs
must be covered before they are hydrated is a significant weather constraint for
GCLs that does not exist for CCLs. However, CCLs have weather constraints,
too: CCLs must not be allowed to freeze or desiccate (GCLs cannot desiccate
during construction because they are dry, and dry GCLs are unaffected by
freezing temperatures).
      Equivalency in terms of weather constraints must be considered on a site-
specific basis, but weather constraints generally favor GCLs over CCLs.

7.1.6.7 Quality Assurance Requirements
      Quality assurance  (QA) requirements  are less extensive for GCLs
compared to CCLs, but no less critical. There is no reason to suspect that QA is
more difficult for a GCL than a CCL.  However, testing  procedures and
observational techniques are well established for CCLs but are not for GCLs. The
GCL industry and the Geosynthetic Research Institute (GRI) are working hard
through GRI and ASTM to established testing methods. While it would appear
that GCLs and CCLs are equivalent in terms of QA requirements, more  work
needs to be done to establish standard test methods for GCLs.

7.1.7  Summary of Equivalency Issues
      Table 7.3 summarizes the preceding  discussion  of equivalency.
Equivalency can be demonstrated generically in many categories.  However,  in
two categories, equivalency probably cannot be demonstrated:  (1) GCLs do not
have adsorption capacity equivalent to CCLs; and (2) GCLs  do not have the
puncture resistance of CCLs. The adsorption capacity has no relevancy to covers.
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                  Table 7.3  Summary of Equivalency Assessment
 Category
 Criterion for Evaluation
       Equivalency of GCL to CCL

Probably        Probably        Product or
Equivalent     Not Equivalent   Site Specific
 Hydraulic
 Issues
 Steady Flux of Water
 Steady Solute Flux
 Adsorption Capacity
 Breakthrough Time:
    -Water
    -Solute
 Consolidation Water
                                                                X
                                  X
                                  X
                                                  X
Physical/
Mechanical
Issues
 Freeze-Thaw
 Wet-Dry
 Total Settlement
 Differential Settlement
 Slope Stability
 Erosion
 Bearing Capacity
     X
     X
     X
     X
                                                                              X
                                                                              X
                                                                              X
Construction
Issues
Puncture Resistance
Subgrade Condition
Ease of Placement
Speed of Construction
Availability of Materials
Weather Constraints
Quality Assurance
                   X
                                                 X
                                                 X
                                                 X
                                                 X
                                                 X
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For liners, the issue of adsorption capacity may or may not be relevant,
depending on project-specific details. Although thin GCLs can be punctured
during construction, the problem is of more concern for liners (due to higher
stresses), and careful QA may be capable of addressing this potential problem for
both liners and covers.
      As suggested by Table 7.3, many equivalency issues depend on the GCL
product and the particular conditions unique to a given site. Equivalency will
clearly have to be evaluated on a case-by-case basis.

7.2 Discussion

      A  brief discussion took place after the presentation.  Comments were
made that there is a large need to establish criteria for analysis of equivalency.
The potential criteria are numerous, but many may not apply. Also, differences
in liners  and covers were emphasized and  the special problems in analyzing
geomembrane/clay liner composites were briefly discussed.
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                              CHAPTER 8
                        TECHNICAL CONCERNS

      Even though a wide variety of research has  been performed  on
geosynthetic clay liners (GCLs), many people expressed concern about how
GCLs will perform in the field. The research, while providing some insight into
the properties of GCLs, can often be difficult to interpret and relate back to a real-
life field condition. Because of this, there are still unanswered questions and
concerns relating to the full-scale field behavior of GCLs. In an effort to identify
and address specific concerns, an open discussion was held.

8.1 The Effect of Freezing on Saturated Sodium Bentonite

      The hydraulic conductivity of one GCL incorporating sodium bentonite
has been shown to be unaffected by several freeze/thaw cycles in one series of
laboratory experiments  (Shan and Daniel, 1991).  Similar results have been
obtained for other GCLs in tests performed in commercial laboratories. Thus,  the
limited laboratory data show no detrimental effects from freeze-thaw but there
have been no full scale field tests performed to verify the results of laboratory
tests.

8.2 The Flow of Bentonite out of a GCL on a Side Slope

      Bentonite would most likely not flow out of a GCL on a slope because:

      •  If a GCL is installed with an overlying geomembrane, the chances are
         that the GCL will never get sufficiently hydrated to allow the clay to
          "flow".

      •  If the GCL did become hydrated, consolidation would take place due
         to the stress of cover soils, and the internal shear strength of the GCL
         would go up.

      •  If a needle punched or stitch bonded GCL is used it is difficult to
         imagine the clay moving between the confining geotextiles.

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8.3  Designing for Side Slopes

      Two sets of data are needed to design for side slope stability when using
GCLs:

      1)  Shear strength test data simulating the failure mode deemed important
         by the designing engineer:

               •  Short term direct shear tests
               •  Long term creep tests

      2)  Wide width tensile strength data. When conducting this test, one must
         consider the effect of confining stress on the results. Research at Drexel
         University (1992) has shown that the confining stress will not influence
         the tensile strength of a GCL incorporating a woven slit film geotextile.

8.4  Possibility of Overlaps Pulling Apart Due to Wet/Dry Cycles

      This is  why GCLs  should always be installed with  some  sort of
overburden stress. Mot only can the overburden soil prevent damage to the
GCL, but over burden will also prevent the overlap width from changing if moist
GCLs dry and shrink. The GCL products can also be modified to prevent
overlap movement. Bentofix® can be made with a velcro strip along the overlap,
Claymax® or Bentomat® can be sewn (by hand) along the overlap as a prayer
seam with a strong monofilament thread, and the geomembrane components of
Gundseal can be welded together.

8.5  Steep Slopes

      The use of geogrids and high strength geotextiles should be considered, as
the long term shear and tensile strength of a GCL is questionable.
                                   97

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8.6  Long Term Physical Stability

      Which will physically last longer, a GCL or a CCL?  This depends on the
environment to which the liner will be exposed. While CCLs have traditionally
had problems due to desiccation cracking in hot, arid climates, GCLs have shown
the ability to quickly swell and self-heal even after being dried out. The mineral
components of both the CCL and GCL would hypothetically last forever as clay
is in the final stage of weathering. The long-term performance of the geotextiles
and needle punching is questionable, though.

8.7  Long Term Shear Strength

      The internal shear strength of a GCL will  go down as the bentonite
hydrates. How long will it take for a GCL to become hydrated? Is it reasonable
to assume that the entire GCL becomes hydrated?

8.8  Biotic Instabilities

      How does one prevent animals and plants from  burrowing into the final
cover? While a thick CCL could prevent damage, how can a thin GCL prevent
damage from occurring? One could possibly place a  wire screen in the upper
layer, but how effective would this really be?
                                  98

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                               CHAPTER 9
         REFERENCES AND PUBLICATIONS RELATED TO GCLs
Alther, G.  R. (1986),  "The Effect of  the  Exchangeable Cations  on  the
     Physiochemical Properties of Wyoming Bentonites," Applied Clay Science,
     Vol. 1, pp. 273-284.
Bruton, D. (1991), "Bentonite Mats Meet Secondary Containment Standards,"
     Geotechnical Fabrics Report, Vol. 9, No. 4, pp. 26-27.
Clem, J. (1992), "GCLs Used Successfully in Hazardous Waste Containment,"
     Geotechnical Fabrics Report, Vol. 10, No. 3, pp. 4-7.
Daniel, D. E., and P.  M. Estornell  (1991),  "Compilation of Information on
     Alternative Barriers for Liner and Cover Systems," U. S. Environmental
     Protection Agency, EPA 600/2-91/002, Cincinnati, Ohio.
Daniel, D. E. ,and R. M. Koerner (1991), "Landfill Liners from Top to Bottom,"
     Civil Engineering, Vol. 61, No. 12, pp. 46-49.
Daniel, D. E., and H. Y. Shan (1992), "Effects of Partial Wetting on Strength and
     Hydrocarbon Permeability," Geotechnical Engineering Center, Univ. of
     Texas, Austin, Texas, 56 p.
Daniel, D. E.  and R. M. Koerner (1993), "Final Cover  Systems," Geotechnical
     Practice for Waste Disposal., D.E. Daniel (Ed.), Chapman & Hall, London, in
     press.
Daniel, D. E. (1993), "Clay Liners,"Geotechnical Practice for Waste Disposal , D.E.
     Daniel (Ed.),  Chapman & Hall, London, in press.
Eith, A. W., J. Boschuk and R. M. Koerner (1991), "Prefabricated Bentonite Clay
     Liners," Landfill  Closures:  Geosynthetics, Interface Friction  and New
     Developments. Elsevier Applied Science, London, pp. 1193-218.
Elzea, J. M. and H. H. Murray (1990), "Variation in the Mineralogical, Chemical
     and Physical Properties of the Cretaceous Clay Spur Bentonite in Wyoming
     and Montana (U. S. A.)," Applied Clay Science, Vol. 5, pp. 229-248.
Estornell,  P. (1991), "Bench-Scale Hydraulic Conductivity Tests of Bentonitic
     Blanket Materials for Liner and Cover Systems," M.S. Thesis, University of
     Texas, Austin, Texas.
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Estornell, P.,  and D.  E.  Daniel (1992), "Hydraulic Conductivity of Three
     Geosynthetic Clay Liners," Journal of Geotechnical Engineering, Vol.  118, No.
     10, pp. 1592-1606.
GeoSyntec Consultants (1991), "Final Report Laboratory Testing of Gundseal®,"
     Report to Gundle Lining Systems, Inc., Norcross, Georgia, June 15, p. 62.
GeoSyntec Research Institute (1991), "Swelling Behavior and Shear Strength of
     Gundseal®, in Distilled Water and Leachate," Report to Gundle Lining
     Systems, Inc., Philadelphia, Pennsylvania April 18, p. 20.
Gibson, R.E. and D.J. Henkel (1954), "Influence of Duration of Tests at Constant
     Rate of Strain on Measured 'Drained' Strength," Geotechnique, Vol. 4, pp. 6-
     15.
Grim, R. E. (1968), Clay Mineralogy, McGraw Hill, New York.
Grube, W. E., Jr. (1991), "Soil Barrier Alternatives,"  Proceedings of the 17th Annual
     RREL Hazardous Waste Research Symposium on Remedial Action, Treatment and
     Disposal of Hazardous Waste, EPA/600/9-91/002, Cincinnati, pp. 436-444..
Grube, W. E., Jr. and D. E. Daniel (1991), "Alternative Barrier Technology for
     Landfill Liner and Cover Systems," Paper No. 91-5.9,84th Annual Meeting,
     Air & Waste Management Association, Pittsburgh, 10 pp.
Grube, W. E., Jr. (1992), "Geosynthetic Liners Offer Cover Option,"  Environmental
     Protection, May.  pp. 29-33.
Koerner, R. M. (1990), Designing with Geosynthetics, Second Edition, Prentice-Hall,
     Englewood Cliffs, NJ, 659 p.
Koerner, R. M. and D. E. Daniel (1992), "Final Cover Systems for Landfills," Civil
     Engineering, Vol. 63, No. 5, pp. 55-57.
LaGatta, M. D.  (1992),  "Hydraulic Conductivity  Tests on Geosynthetic Clay
     Liners Subjected  to Differential Settlement," M.S. Thesis, University of
     Texas, Austin, Texas.
Oscarson, D.  W., Dixon, D. A., and M. N. Gray (1990), "Swelling Capacity and
     Permeability of  an Unprocessed and  a Processed  Bentonite Clay,"
     Engineering Geology, Vol. 28,  pp. 281-289.
Reschke, A. E., and M. D. Haug  (1991), "The Physio-Chemical Properties of
     Bentonites  and the Performance of Sand-Bentonite Mixtures," Proceedings,
     44th Canadian Geotechnical Conference, Calgary, Vol. 2, pp. 62-1 - 62-10.
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 Ross, C. S., and S. B. Hendricks (1945), "Minerals of the Montmorillonite Group,
     Their Origin arid Relation to  Soils and Clays," U.S. Geological Survey
     Professional Paper 205-B, U. S. Dept. Interior, 79 pp.
 Scheu, C., K. Johannssen, and F. Saathoff (1990),  "Non-Woven Bentonite Fabrics-
     A New Fibre Reinforced Mineral Liner System," Geotextiles, Geomembranes
     and Related Products., D. Hoet (Ed.), Balkema, Rotterdam, Vol. 2, pp. 467-472.
 Schubert, W. R. (1987), "Bentonite Matting in Composite Lining Systems,"
     Geotechnical Practice for Waste Disposal '87, R. D. Woods (Ed.), ASCE, New
     York, pp. 784-796.
 Shan, H.Y. (1990), "Laboratory Tests on a  Bentonitic Blanket,"  M.S. Thesis,
     University of Texas, Austin, Texas.
 Shan, H. Y., and D. E. Daniel (1991), "Results  of Laboratory Tests  on a
     Geotextile/Bentonite Liner Material," Geosynthetics '91, Industrial Fabrics
     Association International (IFAI), St. Paul. Vol. 2 pp. 517-535.
 Simpson, M. J. (1991), "A Prefabricated Bentonite Clay Liner,"'Landfill Closures:
     Geosynthetics, Interface Friction and New Developments.  Elsevier Applied
     Science, London, pp. 187-192.
 Sivapullaiah, P. V.,  et  al. (1987),  "Modified  Free  Swell Index for Clays,"
     Geotechnical Testing Journal, Vol. 10, No. 2, pp. 80-85.
 Struve,  F. (1990),  "Geomembrane-Clay Composite Liners," Landfill Closures:
     Geosynthetics, Interface Friction and New Developments. Elsevier Applied
     Science, London, pp. 177-180.
Trauger, R. (1991), "Geosynthetic Clay Liner Installed in a New Municipal Solid
     Waste Landfill," Geotechnical Fabrics  Report, Vol. 9, No. 8, pp. 6-17.
Trauger,  R.  (1992),  "Geosynthetic  Clay  Liners:  An Overview,"  Pollution
     Engineering, May 15, pp. 44-47.
                                   101

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