THE MEASUREMENT AND CONTROL OF
        FOULING  IN  FINE  PORE DIFFUSER SYSTEMS
                          by

        Edwin L. Barnhart and Michael Collins
            Southern Methodist University
                  Dallas, TX  75212
          Cooperative Agreement No.  CR812167
                   Project Officer

                  Richard C.  Brenner            :
Water and Hazardous Waste Treatment Research Division
        Risk Reduction Engineering Laboratory   i
               Cincinnati, Ohio  45268          i
        RISK REDUCTION ENGINEERING LABORATORY
          OFFICE OF RESEARCH AND DEVELOPMENT
         U.S.  ENVIRONMENTAL PROTECTION AGENCY
               CINCINNATI, OHIO  45268

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                            DISCLAIMER
     Development of the information in this report has
funded in part by the U.S. Environmental Protection Agency
Cooperative Agreement No. CR812167 by the American Society
Civil Engineers.  The report has been subjected to Agency
and administrative review and approved for publication
document.  Mention of trade names or commercial products
constitute endorsement or recommendation for use.
been
    under
    of
   peer
as an EPA
  does not

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                             FOREWORD                 |


     Today's rapidly developing and changing technologies and
industrial products and practices frequently carry with them the
increased generation of materials that, if improperly dealt with,
can threaten both public health and the environment.  The U.S.
Environmental Protection Agency  (EPA) is charged by Congress with
protecting the Nation's land, air, and water resources'.  Under a
mandate of national environmental laws, the Agency strives to
formulate and implement actions leading to a compatible balance
between human activities and the ability of natural systems to
support and nurture life.  These laws direct EPA to perform
research to define our environmental problems, measure' the
impacts, and search for solutions.                    l
                                                      i
     The Risk Reduction Engineering Laboratory is responsible for
planning, implementing, and managing research, development, and
demonstration programs to provide an authoritative, defensible
engineering basis in support of the policies, programs; and
regulations of EPA with respect to drinking water, wastewater,
pesticides, toxic substances, solid and hazardous wastes, and
Superfund-related activities.  This publication is one;of the
products of that research and provides a vital communication link
between the researcher and the user community.        \

     As part of these activities, an EPA cooperative agreement
was awarded to the American Society of Civil Engineers!(ASCE)  in
1985 to evaluate the existing data base on fine pore diffused
aeration systems in both clean and process waters, conduct field
studies at a number of municipal wastewater treatment facilities
employing fine pore aeration, and prepare a comprehensive design
manual on the subject.  This manual,  entitled "Design Manual -
Fine Pore Aeration Systems," was completed in September 1989 and
is available through EPA's Center for•Environmental Research
Information,  Cincinnati,  Ohio 45268 (EPA Report No. EPA/625-1-
89/023) .  The field studies, carried out as contracts under the
ASCE cooperative agreement, were designed to produce reliable
information on the performance and operational requirements of
fine pore devices under process conditions.  These studies
resulted in 16 separate contractor reports and provided critical
input to the design manual.  This report summarizes the results
of one of the 16 field studies.                       '•
                                                      i


                        E.  Timothy Oppelt,  Director
                        Risk Reduction Engineering Laboratory
                                111

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                             PREFACE                  i


     In 1985, the U.S. Environmental Protection Agency' funded
Cooperative Research Agreement CR812167 with the American Society
of Civil Engineers to evaluate the existing data base on fine
pore diffused aeration systems in both clean and process waters,
conduct field studies at a number of municipal wastewajter
treatment facilities employing fine pore diffused aerajtion, and
prepare a comprehensive design manual on the subject. ; This
manual, entitled "Design Manual - Fine Pore Aeration Systems,"
was published in September 1989 (EPA Report No. EPA/725/1-89/023)
and is available from the EPA Center for Environmentalj Research
Information, Cincinnati, OH  45268.                   I
                                                      i
                                                      i
     As part of this project, contracts were awarded under the
cooperative research agreement to conduct 16 field studies to
provide technical input to the Design Manual.  Each of' these
field studies resulted in a contractor report.  In addition to
quality assurance/quality control  (QA/QC) data that may be
included in these reports, comprehensive QA/QC information is
contained in the Design Manual.  A listing of these reports is
presented below.  All of the reports are available from the
National Technical Information Service, 5285 Port Royal Road,
Springfield, VA 22161 (Telephone: 703-487-4650).      :

1.   "Fine Pore Diffuser System Evaluation for the Green Bay
     Metropolitan Sewerage District" (EPA/600/R-94/093) by J.J.
     Marx                                        .     ;

2.   "Oxygen Transfer Efficiency Surveys at the Jones Island
     Treatment Plants, 1985-1988"  (EPA/600/R-94/094) by R.
     Warriner                                         j

3.   "Fine Pore Diffuser Fouling:  The Los Angeles Studies"
     .(EPA/600/R-94/095)  by M.K. St exist ram and G. Masutani

4.   "Oxygen Transfer Studies at the Madison Metropolitan
     Sewerage District Facilities" (EPA/600/R-94/096) by W.C.
     Boyle, A. Craven, W. Danley, and M. Rieth

5.   "Long Term Performance Characteristics of Fine Pore Ceramic
     Diffusers at Monroe, Wisconsin" (EPA/600/R-94/097) by D.T.
     Redmon, L. Ewing, H. Melcer, and G.V. Ellefson   '<

6.   "Case History of Fine Pore Diffuser Retrofit at Ridgewood,
     New. Jersey" (EPA/600/R-94/098) by J.A. Mueller and P.D.
     Saurer
                                                      i

                              iv                      l

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7.    "Oxygen  Transfer Efficiency  Surveys  at  the  South :Shore
      Wastewater  Treatment  Plant,  1985-1987"  (EPA/600/R-94/099) by
      R. Warriner                                     ;

8.    "Fine  Pore  Diffuser Case History for Frankenmuth,i Michigan"
      (EPA/600/R-94/100) by T.A. Allbaugh  and S.J. Kang

9.    "Off-gas Analysis Results and Fine Pore Retrofit information
      for Glastonbury,  Connecticut"  (EPA/600/R-94/101) by R.G.
      Gilbert  and R.C.  Sullivan                        ;

10.   "Off-Gas Analysis Results and Fine Pore Retrofit Case
      History  for Hartford,  Connecticut" (EPA/600/R-94/105) by
      R.G. Gilbert and R.C.  Sullivan                   !

11.   "The Measurement  and  Control of Fouling in  Fine Pore
      Diffuser Systems"  (EPA/600/R-94/102)  by E.L. Barnhart and M.
      Collins                                          ;

12.   "Fouling of Fine  Pore Diffused Aerators:  An Interplant
      Comparison"  (EPA/600/R-94/103) by C.R.  Baillod and K.
      Hopkins

13.   "Case History Report  on Milwaukee Ceramic Plate Aeration
      Facilities"  (EPA/600/R-94/106) by L.A.  Ernest

14.   "Survey and Evaluation of Porous Polyethylene Media Fine
      Bubble Tube and Disk  Aerators" (EPA/600/R-94/104); by D.H.
      Houck                                            :

15.   "Investigations into  Biofouling Phenomena in Fine^ Pore
     Aeration Devices" (EPA/600/R-94/107)  by W. Jansen,  J.W.
     Costerton,  and H. Melcer                         :

16.   "Characterization of Clean and Fouled Perforated Membrane
     Diffusers"  (EPA/600/R-94/108) by Ewing Engineering Co.

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                            ABSTRACT


     The purpose of the study was two-fold:  first, to'define the
efficiency of various methods of cleaning fine pore diffusers
and, second, .to develop a methodology that could be used to
evaluate the efficiency of the cleaning techniques.  Dirty fine
pore domes from the North Texas Municipal Water District were
cleaned by a variety of techniques,  and the improvement in oxygen
transfer efficiency was measured.  The domes were reinstalled in
the aeration tanks and withdrawn at various time intervals
thereafter.  The deterioration in oxygen transfer efficiency was
then noted.  The cleaning techniques were repeated, and the
improvement in transfer was recorded.

     Overall, the domes form the North Texas Plant did not show
severe fouling.  Low pressure hosing appeared to be as'effective
as any other method in cleaning the domes.  The domes :
deteriorated promptly after they were reintroduced into the
aeration tank, but the deterioration in oxygen transfer was not
severe enough to impose an unacceptable aeration cost.

     The technique of using an off-line aeration tank for
studying the cleaning techniques provided mixed results.  The
comparison of cleaning techniques appeared to be properly
described in this small test tank, but the degree of fouling that
had actually occurred in the full-scale plant appeared;to be
underestimated.  This probably resulted from the breakdown of
slimes and fouling materials during dome transportation and
handling.                                             :

     The cost of cleaning domes by various techniques is
difficult to estimate because of a variety of site specific
factors.  A method was developed for estimating the cost that
would be encountered in a typical case.  The cost for simple
cleaning was found to vary from approximately $1.20 a dome for
small plants to somewhat under $0.80 a dome for large plants.

     This report was submitted in partial fulfillment of
Cooperative Agreement No. CR812167 by the American Society of
Civil Engineers under subcontract to Southern Methodist
University under the partial sponsorship of the U.S.  !
Environmental Protection Agency.  The work reported herein was
conducted over the period of 1985-1987.               ;
                               VI

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                             CONTENTS


 Foreword  ...................... ;.  .  .  . iii

 Preface ...........  .........  .......  iv

 Abstract  ...................... ..  .  .  .  vi
 Figures
                                                                x
 Tables   ....................... i ..... x
Acknowledgements
                                                               xi
Introduction   .................... I  .  .     1
                                                      i
Study  Purpose  .................... I  .... 3

Description of  SMU Test Tank   ................. 5

Initial Problems   .................. i.  .  . .   9

The Pressure Measurements  .............. •         17

Testing With Detergents Added  ............ ;  .  . .  20

Uniformity of Test Tank Results  ..... ...... :  .  . .  24
                                                      !

Studies at North Texas Municipal Water District, Rowlette
  Creek Plant  .................... ....  27
                                                      i
Dome Cleaning Operations   ; ....... ...... 1   ...  33
     Dome Collection  ................ 1   !  ] !  33
     Low Pressure Hosing   .............. ]'.'.'.  35
     High Pressure Hosing  .............. . .   .  . .  36
     Milwaukee Method ................ i   .  ! !  36
     Steam Cleaning .... ....... ......]...  37
     Kilning   .............. _  ..... .   !  ! !  38

Microscopic Photographs of the Domes  ........ j         39

Study Results of Cleaning Investigations  ...... ....   45
                                                      i
Off-Gas Testing ................... :   .  . .   52

Clean Water Studies ......... ......... •         54

                             vii                      :

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                       CONTENTS (continued)


Observations on Diffuser Cleaning  .  	 j        55

General Discussion of Results	........  58

Evaluation of Dome Air Flow Characteristics	  60

Special Studies - New Domes	 .  .  63

Cost of Dome Cleaning	.•	  68
                                                       i
Factors That Influence Tank Cleaning Costs	;.....  71

The Unit Operations of Tank Cleaning	'  . .  .  73
     General Observations	'  . .  .  78

Overall Discussion of Results	 .  .  81

References	I  ...  82

Appendices
     Appendix 1	;  .      84
     Appendix 2	'  , .   112
     Appendix 3	•  . .  . 118

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                             FIGURES

                                                      i

Number                                                :       Page


1   Schematic of Shop Test Tank System at SMU . ... I .... 6

2   Photo of Test Tank	 7


3   Effect of Airflow Rate on OTE Preliminary Study  . I .  . .  10
                                                      i
4   Norton Dome Diffusers Assembly	1 ...  12


5   Effect of Airflow Rate on OTE After Proper Sealing'of the
      Domes	1' .       15


6   Pressure Loss With the Time After Installation   .....  18


7   Comparison of Kla @ Locations	 .  . .  25


8   Rowlette Creek Regional Wastewater	  .  . .  28


9   Aeration Tank Under Study 	  ...:...  29


10  Dome Layout in the Test Section	  34

lla Electron Micrograph of a Dirty Dome	i         41


lib Electron Micrograph of a Dome After Low Pressure Hosing .  42

lie Electron Micrograph of a Dome After Acid Washing  >  .  .  .  43


lid Electron Micrograph of a Dome After Kilning .......  44


12  Dynamic Wet Pressure of Contaminated Domes  ...:...  61


13  Dynamic Wet Pressure of Cleaned Domes	j  .  .     62
                               IX

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                              TABLES                   I


Number                                                 '      Page

1   Impact of Air Flow Rate on OTE	;  ...  14
                                                       i
2   Impact of Detergent Level on Oxygen Transfer Rate  '
      Coefficient	j        22
                                                       }
3   Operating Condition at Study Plant:,  NTWD ........  31

4   "aSOTE" of Domes Before and After Internal Cleaning as
      Tested in Detergent Solution	.;  . .  .  46

5   "aSOTE" of Clean Domes After 9 Months of Use  ...;...  47

6   "aSOTE" of Domes After 21 Months	  48

7   Summary of Diffuser Cleaning Data Detergent Testing  . .  ..  50

8   Rowlette Creek Aeration Study 	 ......  53

9   Recleaning After 21 Months Service	;        55

10  Clean Dome Study	  64

11  New Dome Study - Triplicate Runs in Clean Water .  .  . .  .  66

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                         ACKNOWLEDGEMENTS            ;



The work reported herein was supported,  in part, by a grant from


the U.S. EPA through the American Society of Civil Engineers.  Most
                                                     i

of the laboratory testing was completed under the supervision of


Dr. Michael Collins  of Southern Methodist University.  ; Two graduate


stxidents, Randall Covington and Ramarao Vuddagiri, performed the


actual tests.



The cooperation of the management and staff of the North Texas


Municipal Water District is gratefully acknowledged,  i

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                        INTRODUCTION




Each  year  the  United States spends more than I$500 million

to transfer oxygen to waste liquor during various wastewater

treatment processes (1).  The cost of aeration is increasing

with  the demand for high-level waste treatment.!  To achieve
                                                \
the  most efficient oxygen transfer, many existing treatment

plants  have  installed fine pore diffused aeration systems.

Most   new   municipal   plants   are  also  employing  this
                                                i
technology.    Investigations   at   some  of  these  plants

indicated  that  diffuser  fouling  may  have  a significant
                                                i

impact  on the oxygen transfer efficiency (2).  :The lowering

of   transfer   efficiency  by  fouled  diffusers  will  add

substantially to the wastewater treatment cost, i
To  better  define  the  conditions contributing to diffuser

fouling and to develop methods for evaluating and techniques
                                                i

for  controlling this problem, the American Society of Civil

Engineers,  under  a grant from the Environmental Protection

Agency has undertaken a study program to develop information

and guidelines to improve the design and application of fine

pore diffused aeration systems.

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Southern  Methodist University (SMU), Center for-Urban Water
Studies, received a grant from the study program> as well as
support  from  several  municipal  districts  interested  in
promoting  developing information on oxygen transfer in fine
pore  aeration  systems.  The SMU studies have been directed
toward methods of quantifying the degree of deterioration in
oxygen  transfer  and evaluating various cleaning techniques
for diffuser systems.

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                        STUDY PURPOSE



The  purpose  of the study was two-fold: first, to develop a

procedure  to  evaluate  diffuser  cleaning  techniques  and

second,  to  investigate  the improvement in oxygen transfer

efficiency   achieved   by   the  various  techniques.    The

advantage  of  knowing  the  efficiency  of various cleaning
                                               i
methods  is  clear;  however, the information is not totally

useful  unless  the  rate of fouling after a dome is cleaned

using  the  various  techniques can also be determined.  The

function  of  defining  the rate of fouling is important for

modeling the process or determining an economic optimization

of the process.                                !
                                               i


The  first  objective  of  the studies, the development of a

procedure  to  evaluate  dome  cleaning techniques, is quite
                                               i
important.   Existing  field  data  suggest that the optimum

method  of  cleaning  may  well  be  different 'at different

plants.   If  this  is  the  case,  a  method  of evaluating

cleaning  techniques  that  can  be  applied to'a particular

plant  is  needed.  Because of limited resources, conducting

large-scale studies on a wide variety of cleaning methods is

impractical  for  many  plants.   A more practical technique

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would be a shop evaluation of the cleaning techniques.

                                                E

The study program presented in this report involved removing

fine  pore  dome  diffusers  from  the North Texas Municipal

Water Treatment Plant in Rowlette.  These domes were cleaned

by  various techniques, and their oxygen transfer efficiency

was  evaluated  in  a  shop  scale tank located at SMU.  The

cleaned  domes  were then placed back in service for periods

of  up  to  21 months.  Selected domes were removed from the
                                                i
aeration  tank  at approximately 10 months and 21 months and

retested  at  SMU  to  evaluate  the deterioration of oxygen

transfer efficiency.                            1

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                DESCRIPTION OF SMU TEST TANK


The  SMU  Test  Tank  is  a  steel tank coated with an epoxy
lining.   The  tank  is 20 feet long by 3 feet 6< inches wide
and  has a sidewall depth of 9 feet 6 inches.  The operating
volume is approximately 17,200 liters.  The tank; is equipped
with  glass  windows  located  at several points! so that the
aeration  process  can  be  observed  and  photographed from
outside the tank.  The tank is shown schematically in Figure
1 and in a photo in Figure 2.                   :


Air  is  supplied  to  the  tank  from a central' compression
                                                i
system  that  contains a large reservoir so that the air can
be fed at a constant temperature and pressure.  Air from the
compression  system  flows  through a series of metering and
control  valves  and finally through a dual rotameter system
that  allows precise air flow measurement over a wide range.
The  rotameters  from  the  air system are tested at regular
intervals    in   the   adjacent   "Hydraulic   Measurements
Laboratory",  which  contains accurate and precise equipment
for  instrument calibration.  The tank is also equipped with
a  pressure  measuring  device  so  that the exact head loss
through the aeration equipment can be measured, i

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FIGURE 2.   PHOTO 'OF TEST TANK

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During  oxygen  transfer testing, three YSI dissolved oxygen



probes  are placed to measure representative portions of the



total  tank volume.  Oxygen transfer testing is conducted in



accordance  with  the  procedures  described  in the ASCE "A



Standard  for  the  Measurement  of Oxygen Transfer in Clean



Water." (3)                                     ;








For  the  purposes  of this study the tank was fitted with a



four-inch  air  header containing 10 diffuser assemblies for



Norton  Domes.  Any combination of these assemblies could be



used  to  install  domes.  The assemblies that were not used



were plugged during the tests.
                                                j






A  detailed description of the study procedures iis presented



as Appendix 1.                                  \

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                      INITIAL PROBLEMS
                                               i





Initial  studies were conducted using clean water.  This was


done  to  establish  a baseline for the system and to assure


that  the test apparatus could duplicate conditions observed


by  other  investigators.   Oxygen  transfer  efficiency was


studied over a range of air flows from 0.5 to 2.5 cubic feet


per  minute  (cfra)  per  dome.   Each  run  was:conducted in


triplicate.    The   results  of  these  initial  tests  are


presented in Figure 3.                        '•

                                               f




Previous  investigations  (4)  have shown that although some


oxygen  is  transferred during formation and bursting of the


bubbles, this effect is relatively minimal when!dealing with


fine pore diffusion systems.  Over the range of,8 to 16 feet


of water depth, the oxygen transfer per foot of 1 depth should


be  almost  constant.  As shown in Figure 3, these tests did


not  match the performance estimates of the manufacturer.  A


comparison" of  the  initial test data shows that at low air


flow  rates  the  observed  performance  in the SMU aeration


system   was   close  to  that  reported  by  the  equipment


manufacturer.   However,  as  the  air  flow rate increased,


deviation   from  the  manufacturer's  reported;  performance

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                                             Manufacturers
                                             Data 
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increased.   This  anomalous"  behavior  was  investigated by
photographing   the  submerged  domes  under  conditions  of
increasing  airflow.   The  pressure  drop  associated  with
various airflows was also evaluated.  The photographs showed
that  as  the  air  flow  increased so did the percentage of
large  bubbles.   Increased  air  flow  resulted  in  little
increase  in pressure loss.  These investigations determined
that  the  gasket between the header base plate'and the dome
was  not  providing a proper seal.  The dome mounting system
is  shown  schematically  in  Figure  4.   As  the  air flow
increased, the air leakage around the gasket also increased.

A  dome  mounting system was set up outside the1test tank to
evaluate  the  mechanics  of  gasket  sealing. ;The dome was
fastened  to  the mounting apparatus by a brass[bolt passing
through  the  center of the dome.  This bolt is;tightened to
compress  the  gasket  between  the  base plate:and the dome
until  a  seal  is  obtained.  Laboratory studies determined
that  compressing  the  gasket  to  effect  a tight seal was
impossible  without  cracking the dome.  This indicated that
the  gaskets  being  employed were much too rigid. The rigid
gaske'ts  were  replaced  with  a  more  ductile  gasket that
properly sealed the system.                    ,
                            11

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The   increased  ductility  of  the  gasket  was  needed  to

compensate  for  warping  of  the base plate.  The degree of

warp  was  determined  using  a  small  micrometer  wheel to

measure  the  level  of the base plate around its perimeter.

By  moving  the  micrometer  slowly  around the surface, the

degree   to   which  the  surface  was  not  flat  could  be

determined.   Investigation  of  ten separate units showed a

typical unit to be out of flat by approximately :0.05 inches.

Individual  units  showed warping as much as 0.1; inches from

the high to the low point on the plane.         :



The  gaskets  in  the  test tank were then replaced with the

more  ductile  gaskets.   Care  was  taken to ensure that no

leaking  would  occur  in the system.  After the; new gaskets

were  installed  and  fully  checked,  a second set of clean

water  tests  (Figure  5).   The test study results are also

presented  in  Table 1.  When the system is properly sealed,

the performance was virtually identical to those' reported by

the manufacturer.                               ;



One  other  problem  worthy  of  note  developed  during the
                                                I
initial  test  program.   The  City  of Highland Park, which
                             13

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            TABLE 1
IMPACT OF AIR FLOW RATE ON OTE


Air Flow
CFM/Dome
0.5
1.0
1.5
2.0
2.5
Clean Water Studies
*
KLa
l/hr@20°
1.10
2.40
3.35
4.50
5.30
@ 8.5' Depth
i
OTE
!

16.0 !
17.1 .
16.1 :
16.0 I
15.2 i


OTE /FT

1.9
2.0
1.9
1.9
1.8
             14

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Q.
LU
Q

>+—
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  2.0 —
  1.5 -L-
  1.0 --
  0.5 --
              0.5
                           1.0
1.5
2.0
                  AIR  FLOW  - CFM/DOME
2.5
O Norton Domes ® 16' Depth

O Present Study, Norton Domes & 8.5'
     FIGURE  5, EFFECT OF AIRFLOW RATE ON  OTE
       AFTER PROPER SEALING OF  THE DOMES
                        15

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provides  potable  water  for Southern Methodist University,


utilizes  ferrous  sulfate  as  a coagulating chemical.  The


dosage  of  this chemical is higher during the warmer months


in response to their increased coagulation needs.

                                                i



As  a  result,  tests conducted in the late spring and early


summer  were  influenced  by this change in water chemistry.


Observation  of the tank indicated that a darkened color was


developing when adding the test chemicals.  Investigation of
                                                i

the  water  chemistry  revealed  that  an  iron: complex was


precipitating.   This  iron  complex had a slight absorptive


effect  on  the  cobalt, which is a catalyst used during the


test.   Consequently,  if  a slight excess of cobalt was not


added,  the effective cobalt concentration in the tank would


drop  below  the  minimum  specified  for good testing.  The


problem  was resolved by increasing the cobalt concentration


by approximately 0.3 mg/1.                      j





The  problem  of  color  persisted  and made it:difficult to


provide  accurate  photographic  evidence of transfer during


the period when the higher chemical use was in effect at the


water plant.                                    \
                             16

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                  THE PRESSURE MEASUREMENTS

                                                t

Pressure  loss  across  the  diffuser devices were carefully

measured  during each test-run.  A bubbler tube was inserted

into the tank at an elevation equal to the center•of the gas

manifold.   This  pressure  reading  was subtracted from the

pressure  drop  across  the diffuser system to determine the

actual pressure loss across the diffusers.      ;


                                                i

Initial studies of the diffuser pressure loss indicated that

a  significant time period was required for the diffusers to

come   to *equilibrium.   The  magnitude  of  pressure  loss

increased  as  dry  domes  became saturated and decreased as
                                                I
previously  wetted  domes  dried  under  airflow; conditions.

Figure 6 shows a summary of pressure loss data after time of

aeration.                                       :



The  investigation  concluded that domes must be* operated at

the  intended  airflow  for  approximately 24 hours before a

true  equilibrium  pressure  is  obtained.   Evaluating  the

impact  of  changing  air  pressure  relationships on oxygen

transfer  were  not  practical.  Physical observation of the

systems  indicated  that  the  air  flow  from domes changed
                            17

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    .2
                            Domes Initally Saturated
Final Pressure
                            Domes Initaliy Dry
       0   2   4   6   8  10  12  14  16   18  20  22  24


                             Hours






   FIGURE  6,  PRESSURE  LOSS WITH TIME AFTER INSTALLATION
                          18

-------
somewhat  as  they  reached  equilibrium.   This observation


indicates  that  the  oxygen  transfer  capability of a dome


system   is  influenced,  to  some  degree,  by  the  dome's
                                                i
                                                i

condition  and  the  period  that  it  is allowed to operate


before  testing.  In the present investigations, domes to be


tested  were installed in the tank and allowed tjo aerate for


periods in excess of 12 hours before studies were conducted.


In  most cases, the domes were aerated at least overnight to


allow the equilibrium to be established.        ;
                             19

-------
                TESTING WITH DETERGENTS ADDED

It  was  recognized  from  experience  that  the  most valid
comparison  of  the cleaning efficiency could be obtained by
testing in water that simulated, to the degree possible, the
conditions  that  were  actually observed in the field.  The
decision  was  made  to  adopt  a  test fluid that contained
approximately  5  mg/1 active detergent; essentially similar
to that proposed by the British researchers (5).  This fluid
would  be  the basis of comparison to be used throughout the
study.   Parallel studies were also conducted in clean water
to provide a basis for comparison to the detergent tests.

A  stock  detergent solution was prepared using[a mixture of
household  laundry  detergent  and dishwasher detergent that
has  low  foaming  characteristics.   Three  to' 5  mg/1  of
detergent  was  found to be of an acceptable range so that a
significant  impact  on  the  oxygen  transfer  ^process with
minimum foaming was observed.                   ,

                                                t
Analytical  testing  by the methylene blue extraction method
(6) for the presence of the detergents proved to be erratic.
Laboratory  concentrations  of  the  detergent  ;taken before
                             20

-------
testing  indicated  concentrations  generally equal to those
calculated from the stock mixture. However, after one or two
tests,   the  concentration  of  detergent  seemed  to  vary
                                                t
randomly.   This  variance  is likely because of entrainment
and the reaction of the materials in the fluid. '

Investigations  indicated  that  a  much  more  satisfactory
method  of tracking the presence of surface active materials
in the aeration system is to perform periodic evaluations of
the  surface  tension  of  the fluid.  The intended range of
detergent concentration corresponded to a surface tension of
approximately  65 dynes per square centimeter as measured by
a  surface  tensiometer.   Surface tension was chosen as the
preferred  method  for  tracking  the  condition of the test
fluid.

Table  2  presents  the  studies  conducted to determine the
impact  of  the  detergent  concentration on oxygen transfer
efficiency.   The  study  indicated  that  the  :alpha of the
detergent system was approximately 0.67 at a surface tension
of  63  to  65  dynes  per  square  centimeter  '(dynes/cm2).
Because  this level was determined to be an acceptable level
that  corresponds  well  with  alpha  values observed in the
                             21

-------
                           TABLE 2
                IMPACT OF DETERGENT LEVEL ON

Intended
SAA Cone
(mg/1)
0
1.
2
4
6*
OXYGEN

KLa
(1/hr 20
2.36
1.77
1.8
1.6
1.4
TRANSFER RATE

Surface
0 ) Tension
(dynes/cm2
72
69
67
64
60
i
COEFFICIENT !

Measured '
SAA CONC.
I
) (mg/1)
o !
1-2
1-2 :
2-4 ;
3-6 !

a
0.75
0.76
0.67
0.60 '
* sustained foaming observed.
  All runs are the average of duplicate studies,
                             22

-------
effluent  of  well  performing  treatment  plants, a surface



tension  of approximately 65 dynes/cm2 was used^ as the basis



for comparison during the remainder of this study.
                            23

-------
               UNIFORMITY OF TEST TANK RESULTS



To evaluate the uniformity of the test tank results, 20 test

runs  on  clear  water  were performed and analyzed. In each

run five domes and flow rates of 1 and 2 cfm/dome were used.
              >                                  s


Three  probes  were  located  in  the  test tank' as shown in

Figure 7, the first probe was located at the left end of the

tank,  approximately 1/4 depth above the bottom.  The second

probe was located at the middle of the tank, while the third

probe  was  located  at  the upper right corner of the tank.

The  meters  and  probes themselves were rotated^ on a random

basis  so  that the same meter and probe were not usually in

the   same   location  on  consecutive  runs.   Probes  were

calibrated at the beginning of each run, and the! membrane on

probes for all systems were changed at regular intervals.


                                                i
The  results  of  a  comparative  study of the mass transfer

coefficient  calculated  at each location are presented as a

graphic  summary  in  Figure 7.  The average volumetric mass

transfer  coefficient  (KLa)  for the tank was 1:. 80/hr.  The

variation  from point to point was less than 3 percent.  The

two  end  locations were slightly less than the average, and
                            24

-------
                Probe Locations
       KlA/>ir - 1.79
          -t-12/-8
-------
the middle location was slightly above average. '
Examination  of the individual data shows that Station 1 was
higher than the average 12 times and lower 8 times.  Station
2  values were higher 13 times and lower 7, and ,at Station 3
values  were  higher  11  times and lower 9.  Overall, these
data  describe  a  very  uniform test tank where each of the
points exhibits essentially the same value of
                            26

-------
      STUDIES AT NORTH TEXAS MUNICIPAL WATER DISTRICT,


                    ROWLETTE CREEK PLANT


The  North  Texas  Municipal  Water District, Rowlette Creek


Plant,  serves  the  Cities  of  Piano  and Allen, Texas.  A


schematic  of  the  waste  treatment  plant  is presented as


Figure  8.   Figure  9  shows the aeration tank;under study.


The  wastewater receives primary settling and then is pumped
                                                i

to   the   aeration   system.    The   plant   was  treating


approximately  15  million  gallons per day (MGD) during the


study  period.   The aeration system consists of two basins,


each  with  a  volume  of approximately 2.4 million gallons.


The  flow  pattern to the aeration basin varies;depending on


the rate of flow entering the treatment plant.  ;



                                                i

Returned  sludge is introduced into the head of the aeration


basin.    Under   average  flow  conditions,  the  waste  is


introduced  into  aeration  Basin  2 where it mixes with the


return  sludge  and  proceeds through Basin 3.  ,If the flows


become  high,  because  of  peak  demand  or  rainfall,  the


influent  is diverted to a second influent point in Tank  1.


This  had  the effect of providing additional detention time


for  treatment.   This process is initiated automatically by
                                                i

the positioning of the inlet structures in the tank.
                            27

-------
                                                  H
                                                  LUI
                                                  IS

                                                  
-------
<
a.
LU
LU
CC
O
LU
^
o
                                                                              a:1
                                                                              UJI
                                                                             Cd
                                                                             LU
                                                                             en

                                                                             LU
                                                                             CE
                                                                             Z)
                                                                             o
                        i
                                   29

-------
The mixed liquor suspended solids in the aeration basins are

normally  maintained  in  the  2,500-mg/l range, and uptakes

observed  in  the test segment are generally in Ithe 25 to 50

mg/l/hr.  Table 3 summarizes the operating conditions during

the  study period.  The plant does not keep separate records

of   activated  sludge  wastage  so  sludge  age  cannot  be

calculated  directly.   Indirect  calculations indicate that

the  sludge age during the study period varied from 20 to 14

days.




The   Norton  Domes  located  in  the  aeration •• basin  were

installed  in  1982  and  had  never been cleaned except for

periodic  washdown  before  the  present study. , No detailed

history  of  the  system  is  available but discussions with

plant personnel indicate that continued problems with breaks

in  lines were encountered after the original start up.  The
                                                i
system was overhauled, and all faulty piping was replaced in

the test section in 1983.                       1




The air flow to the plant is supplied by either1two or three

2,250-cfm blowers.  Depending on oxygen demand, there are no

individual  air  flow  meters  within the aeration system so
                             30

-------
                                          TABUS 3

                        OPERATING CONDITIONS AT SIDDY PLANT: HTMWD
DATE
NOV 85
DEC 85
JAN 86
FEE 86
MAR 86
APR 86
MAY 86
JUNE 86
JULY 86
AUG 86
SEPT 86
OCT 86
NOV 86
DEC 86
INF BOD
CONG MG/1 F/M
156
160
182
148
188
138
183
99
140
150
134
153
150
132
0.25
0.25
0.23
0.18
0.18
0.18
0.27
0.13
0.17
0.21
0.18
0.23
0.20
0.19
% BOD
A REDUCTION
10
10
12
17
17
17
8
21
17
14
13
12
15
16
95%
93%
93%
92%
94%
94%
94%
87%
93%
94%
94%
92%
93%
90%
1 1 INF BOD % BOD
|| DATE CONG MG/1 .F/M A REDUCTION
If JAN 87 132 b.20 15 90%
II
|| FEE 87 140 0.25 10 90%
1 1
1 1 !
|| MAR 87 120 0.23 12 92%
II I
| | APR 87 163 0.23 12 93%
1 1
1 1
|| MAY 87 122 0.18 17 93%
II !
|| JUNE 87 110 0.16 19 92%
1 1
1 1
|| JULY 87 144 0.2 15 95%
1 1
II ;
|| AUG 87 146 0.24 11 94%
1 1
1 1
H.
.
H . ;
H!
.
II
H:
•
ii ;
Hp
!
II
A = ESTIMATED SLUDGE AGE
    (DAYS)
                                          31

-------
airflow  is adjusted by observing the dissolved oxygen level
in  the  tanks  and  adjusting the airflows until the system
balances.   With  two  blowers  running, the system provides
approximately  1  cfm/dome and with three blowers operating,
the  air  flow is 1.5 cfm/dome.  Aeration Basin 2, where the
studies  are  conducted,  has  a  volume  of  0.225  million
gallons.                                        i
                             32

-------
                  DOME CLEANING OPERATIONS

In  the  summer  of  1985  a cleaning program to prepare the
domes  for testing was undertaken.  An area containing a 150
domes  in  the  center of the aeration basin was selected as
the  test  area.   A detailed drawing of the test segment is
presented  as  Figure  10.   Five  methods  of cleaning were
selected  for  testing.   These included the following:  Low
pressure  hosing, High pressure hosing, Steam cleaning, Acid
washing  under  the  Milwaukee Method (7), Kilning.  Because
sonic cleaning and soaking in bleach had been evaluated in a
previous   study   on   similar  domes  and  did'  not  prove
particularly  effective  for  the effort involved, they were
not chosen for further study during this investigation.
Dome Collection                                 ;
                                                i
                                                i
After  the  tank  was dewatered, the domes to be tested in a
contaminated  state  were  carefully •removed  and placed in
plastic Ziplock bags.  The domes were stored- in an ice chest
for  transportation  and  in  a refrigerator until they were
placed  in  the test tank.  Even with careful handling, much
                            33

-------






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34

-------
of  the  growth  on  the  dome  surface  broke away from the

immediate  surface of the domes and was lost before testing.

The  domes to be cleaned were hosed off in the tank and then
                                                i
were cleaned by the various methods.            :
Low Pressure Hosing



All  domes being cleaned received low pressure hosing as the

initial  step  in  their  cleaning.   This  was.necessary to

remove the loose slimes and other materials from the tops of

the  domes.   Low pressuring hosing consisted of washing the

domes  from  the  floor of the tank using the standard water

pressure,  approximately  40  pounds  per square inch (psi),

available  in  the  plant's  main  water system.  A standard
                                                I
hosing  nozzle  was  used, and each dome as washed for 10 to

30  seconds  depending  on  the  time  required'to clean the

surface.  Air continued to flow through the domes during the

hosing  process.    No  attempt  was  made  to  maintain any

particular airflow rate through the domes during cleaning.
                             35

-------
High Pressure Hosing        -                    ;

A  section  of  domes that were washed at high pressure were
cleaned  in  place  in  the  tank.  A water supply system of
approximately  85  psi is available at the plant site.  This
water  system  was extended into the tank, and an individual
washed   the   surface   of  each  dome  at  a  distance  of
approximately  1  foot  for  1 minute per dome. ; Attempts to
come  closer  to the dome resulted in splashing and were not
continued.   Domes  were  washed  until  they appeared to be
clean.                             '             •
Milwaukee Method

For  the Milwaukee Method of cleaning, the domes were washed
with high pressure hosing similar to the procedure described
above.  Thereafter, the air was turned off and each dome was
saturated with a solution of muriatic acid (14% hydrochloric
acid  solution)  and  was allowed to set for 30 minutes.  No
                                                j
initial reaction appeared to take place, although some small
                                                i
amount  of frothing did occur on individual domes.  After 30
minutes,  no  reaction was obvious, and the application of a
                            36

-------
small  amount of additional acid did not appear:to cause any


additional  reaction.  The domes were then hosed, using high


pressure  water,  for approximately one minute-  The air was
                                                i

then  turned  back  on  and  hosing of all dome;surfaces was


carried out for another 10 to 20 seconds.       i .
Steam Cleaning





No  steam  cleaning  apparatus could be gotten into the test


bays  at  Rowlette.   The domes were, therefore, removed and


taken  to  SMU where a small steam generator is'available in


the maintenance area.  The units were mounted on a temporary


header  and  exposed  to  steam  for  approximately 30 to 40


seconds  at  a  steam  pressure  of  approximately  150 psi.


While  removing  the  domes for treatment, it was noted that


some  domes  had  a  significant  amount  of material on the


inside.   The material appeared to be dried activated sludge


particles  that  had  somehow  entered the chamber under the


dome.                                           :

                                                i



Brushing  appeared  to  remove most of this material easily.


This   material   caused  concern.   Interviews! with  plant
                            37

-------
personnel  indicated  that  line  damage  might ' have caused
similar problems with all the domes in the tank.'  Because of
this  possibility,  all  domes  in  the  test sequence were,
thereafter,  examined,  and  all  loose  material  from  the
interior  side  of  the domes was removed by simple brushing
techniques.
Kilning                                         :

The  domes  to be kilned were removed from the test tank and
brought  to  the Art Department at SMU where a large kiln is
available.    Domes   were  placed  in  the  kiln,  and  the
temperature   was   raised   gradually   to   a  980°C  over
approximately  12  hours.   The temperature was then held at
980°C for 4 hours.  Then the kiln was allowed to cool, which
took  approximately  12  hours  more.   The  domes were then
removed,  brushed  free  of  any  obvious accumulated ash or
other materials, and returned to the test tank, i
                            38

-------
            MICROSCOPIC PHOTOGRAPHS OF THE DOMES




The entire cleaning operation took about 4 days;and required

two  individuals  working  most  of  that  time.    Six domes

cleaned  by  each, method were retained for initial study and

investigation in the test tank.  The tank was placed back in

service on September 19, 1985.                 \
                                               \


Having  some  detailed  physical  method  of  evaluating the

impact  of  cleaning  on  the  dome  materials.-   After some

investigation,   electron  micrographs  of  the1  domes  were
                                               s
determined  to  provide  the best insight into examining the

surface  and  the  penetration  of  particles  into the dome

structure.   To  achieve  effective  photography of the dome

interior,  the  domes were held approximately 1,foot above a

concrete  floor  and  dropped  on  their  bottom side.  This

resulted  in  cracking  of  the dome without any significant

introduction  of  foreign particles into the dome structure.

One  dome " for  each  condition  was  taken  toithe electron

microscope  located  in  the  SMU  Anthropology:  and Geology
                                               !
Department,   and   each   dome   was  photographed.   These

photographs  are shown in Figure 11.  Most noteworthy in the

photographs  is  that  in both the acid wash and the kilning
                            39

-------
operations  a  significant  number of particles appear to be

remain  in  the  void spaces within the domes.  Considerable
                                                !
further  investigation  of pictures and other information on

the domes was conducted.                        i



All  that  can  be  said  with  certainty is that some minor

penetration  of  particles  into  the domes doesl occur under

conditions of vigorous cleaning.  Under uncleaned conditions

it is unusual for particles to be more than 2 to' 3 grains of

aggregate  below  the surface.  After kilning, ash was found

5  to 7 grains deep in the  stones.  This method, of analysis

will   not   likely   provide  any  quantitative  method  of

estimating the efficiency of dome cleaning.     !
                            40

-------
FIGURE lla: ELECTRON MICROGRAPH OF A DIRTY DOME
                    41

-------
FIGURE lib:   ELECTRON MICROGRAPH OF A DOME
             AFTER LOW PRESSURE HOSING
                           42

-------

FIGURE lie: ELECTRON MICROGRAPH OF A DOME
            AFTER ACID WASHING
                            43

-------
FIGURE lid:  ELECTRON MICROGRAPH OF A DOME AFTER KILNING
                           44

-------
          STUDY RESULTS OF CLEANING INVESTIGATIONS

Table  4 presents the results of the oxygen transfer studies
conducted  on  new  domes,  the dirty domes removed from the
North  Texas aeration chambers, and the domes after cleaning
by  the  five selected test methods.  The data are presented
for  airflows  of  1 and 2 cfm per dome.  The test water for
all  tests .contained detergent in a sufficient concentration
to     lower   the   surface  tension  to  approximately  65
dynes/cm2.
                                                i
The  test  shows  that  the  dirty  domes  are  transferring
approximately  75  percent  of  the oxygen of the new units.
Cleaning  appears  to restore the domes to between 80 and 90
percent of their original performance level.  There does not
appear to be any significant difference between the cleaning
efficiency that is achieved by the various methods.

The  oxygen  transfer efficiency of clean domes was improved
to  about  85  percent of the value of new domes', which is a
10 percent improvement over the 75 percent transfer observed
for dirty domes.  Tables 5 and 6 show the results of similar
testing  after  9  months  and  21 months of exposure of the
                            45

-------
                           TABLE 4
"O.SOTE"  OF  DOMES1  BEFORE  AND  AFTER INTERNAL CLEANING AS
TESTED IN DETERGENT SOLUTION*                  ;
DOME AIR FLOW
CONDITION CFM/DOME
NEW
DIRTY
KILNED
LOW PRESSURE
HOSED
HIGH PRESSURE
HOSED
STEAM
CLEANED
ACID WASHED

1.0
2.0
1.0
2.0
1.0
2.0
1.0
2.0
1.0
2.0
1.0
2.0
1.0
2.0
aSOTE
12.75
9.78
9.35
7.65
11.5
8.5
11.9
7.9
11.0
7.8
10.2
8.6
10.2
7.9
OTE/FT '
1.5 ;
1.15 |
1-1 !
0.9
1.35. <
. 1.0
1.4 j.
0.93 :
1.3 ;
0.92
1.2 ;
1.03 !
1.2 1
0.93 :
% OF
NEW DOMES


73
78
90
87
93
82
87
81
80
90
80
80
*A11  test  conducted  in  a  solution with  a  surfiace  tension =
65  dynes/cm2.    (measured   average 3.5 mg/1  SAX).   All  runs
were conducted  in duplicate.                   '

1  Domes were on  service  for 3 years  before testing.
                             46

-------
                           TABLE 5




        aSOTE OF CLEANED DOMES AFTER 9 MONTHS OF; USE
DOME AIR FLOW SURFACE aSOTE
CLEANING CFM TENSION
METHOD DYNE /CM2
LOW PRESSURE 1 65 8.05
HOSING 2 64 6.5
HIGH PRESSURE 1 64 7.15
HOSING 2 65 6.23
ACID 1 63 9.65
WASHED 2 65 6.7
aSOTE/FT OF
WATER DEPTH
0.95
0.77
! .84
.73
1.13
0.79
KILNEDJ
DATA ON KILNED DOMES WERE NOT INCLUDED




DUE TO ANALYTICAL PROBLEMS.
                             47

-------
DOMES
                           TABLE 6

               aSOTE OF DOMES AFTER 21 MONTHS

                          JUNE 1987
AIR FLOW  SURFACE TENSION  aSOTE:  aSOTE/FT OF
             DYNE/CM2             WATER DEPTH
DIRTY

LOW PRESSURE
HOSING
HIGH PRESSURE
HOSING
ACID
WASHED
KILNED

1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
63
63
62
62
63
63
62
62
64
64
8.
7.
7.
8.
7.
8.
8.
8.
6.
6.
1
2
7
6
4
9
5
0
5
q
0
0.96
0.905
0.9
0.99
0.93
.1.00
0.94
1.0
0.71
' 0.71
                            48

-------
domes  to  the  tank conditions.  The data for steam cleaned

                                               " I


domes  are  not available in the latter periods.   During the



test  program  the  header  that contained the steam cleaned



domes  was  broken  loose, and this unit had to!be replaced.



In  view  of  the  data  that  had been collected to date, a



decision was made not to reinstall the steam cleaned units.







Table  7  summarizes  the  data  for  the 1 cfm dome testing
                                               i
                                               i

study.   The  data  suggest  that  the  newly  cleaned domes



returned to their former condition within the 9 >months after



cleaning.   Thereafter,  little deterioration in the systems



were  noted.   Visual  inspection  of  the  domes  tended to



support  this conclusion.  No difference was observed in the



pressure  required  to pass air through the individual domes



at the desired flow rate.







Concern must be expressed regarding the efficacy of the test



method.    When  the dirty domes were placed in:the aeration



tank  for'study, the activity of handling the domes resulted



in  a  disturbance  of  the  films.   Under  aeration in the



detergent  solution, particles of growth broke off the domes



in  a  random  manner.   This had the impact of'changing the



appearance  of  the. aeration  pattern  in the tank somewhat
                            49

-------
                           TABLE 7

              SUMMARY OF DIFFUSER CLEANING DATA

                      DETERGENT TESTING
DOME
TYPE
NEW
DIRTY
LOW PRESSURE
HOSING
HIGH PRESSURE
HOSING
ACID WASHED
KILNED
STEAM CLEANED
OCT 851
12.75
9.35
11.9
11.0
10.2
11.5
10.2
aSOTE @ 1.0 CFM/DOME
JULY 86 . ' JUNE" 87
9 MONTHS I 21 MONTHS
i 11.9
8.0
8.05 8.0
7.15 ; 8.2 .
9.65 • 8.2
1 6.0
__
-"•  Newly cleaned domes; these domes were 3 years old at time
of cleaning.
                             50

-------
during the studies.

Close  observation  of  the  domes  indicates that even with
careful handling, some degree of anaerobiosis develops under
thick  films.  This anaerobic process most likely results in
a  condition where the bond between the slimes and the stone
is  broken.   When  these  units  are placed in :the aeration
tank,  a  cleaning  process  begins.   The  degree  to which
sluffing  and  cleaning  occurs  appears  to be random. This
occurs in spite of vigorous efforts to maintain the units in
proper condition.  This changing condition on the surface of
the  domes  leads to the conclusion that this test method is
not particularly suitable for evaluating dirty domes.
                            51

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                       OFF-GAS TESTING







A  field study was conducted to evaluate the oxygen transfer



in  the  tank  under  study.   The  three tanks'. in the study



portion  of  plant were evaluated using "off-gas1.1 techniques



to  determine the system efficiency.  The data ^re presented :



in  detail  in  Table  8.   In  the  test  section,  the air

        .»

flow/dome   is   1.19   cfm/unit  and  the  oxygen  transfer



efficiency,  as aSOTE, averages 6.75 percent or 0.45 percent ,



per  foot  (ft) of depth based on 15 feet of depth.  This is



substantially   below   the   value   of  approximately  1.0



percent/ft observed in the SMU shop testing of the domes.    .
                                               i




                                               l

The lower transfer efficiency is most likely the result of a



lower  a in the waste and the generally dirtier condition of



most  of  the domes in the tank.  The fact that;the aSOTE is



much  lower in the actual tank, compared to that in the shop



tests,  raised  concerns regarding the efficacy: of using the

           ."•''.                                 i

shop test data except in a comparative mode.   \
                            52

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                     CLEAN WATER STUDIES



At  the  end  of the plant scale studies, a set .of domes was

removed  from  the tank, and the domes were recleaned by low

pressure   hosing,  high  pressure  hosing,  acid  wash  and

kilning.   These  domes  were  tested  in  clean  water  and

compared  with  unclean  domes from the respective sections.

The 'results of these studies are presented in Table 9.

                                                j

Old  domes  that had not been cleaned at any time during the

program  were  also  tested as part of this evaluation.  The
                                                I
results of the study were erratic.



In  general,  the domes after cleaning returned to within 10

percent of the original test level.  Variability in the data

makes  it  difficult to draw detailed conclusions concerning

any  of  the  individual  cleaning  methods.   As  a general

observation, all the methods worked well.
                            54

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                           TABLE 9


             RECLEANING AFTER 21 MONTHS SERVICE l
                                                i

                         CLEAN WATER            I
DOME
TYPE
OLD DOMES
NOT CLEANED
LOW PRESSURE
HOSING
HIGH PRESSURE
HOSING
ACID
WASHED
KILNED


1.
1.
2.
1.
2.
1.
2.
1.
2.

0
0
0
0
0
0
,0
0
0
BEFORE
RECLEANING
DETERGENT CLEAN
ctSOTE WATER
aSOTE
cfm/d 8.0 9.25
cfm/d 8.0 11.7
cfm/d
cfm/d 8.2 8.5
cfm/d
cfm/d 8.2 8.4
cfm/d
cfm/d 6.0 11.5
cfm/d
: AFTER
' RECLEANING
: CLEAN
; WATER
aSOTE
1
I
: 10.65
' 12.65
12.65
1
12.4
: 11.5
10.6
9.3
: 10.3
NEW DOMES 12.6% @ 1 cfm/dome
                            55

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              OBSERVATIONS ON DIFFUSER CLEANING
                 "' -U11"-1"                      - .'"•—• in i  i j







Overall  observations  suggest  that,  in  the  test  plant,



fouling of the diffusers was not a major problem;. • The major



diffuser  problems appear to have been caused by failures in



the  system  that  allowed  broad-based  contamination.  The



growths  that developed on the exterior of the domes did not



appear to dramatically reduce the OTE over the study period.



Over  a substantial period fouling does develop on the domes



and  periodic cleaning is recommended.  Field investigations




suggest   that  conscientious  low  pressure  hosing  is  an



acceptable  routine  technique  for diffuser cleaning.  High



pressure  hosing  could  be  helpful periodically to improve



cleaning of the systems.  In the study system it is probably



not justified each time the tank is taken down, i



                                                I




Although  the  data  are not conclusive, we believe that the



use  of  acid  washing system, such as the Milwaukee Method,



should  be  used ,at  the North Texas plant, at intervals of



possibly  3  to  5  years. A note of caution: this technique



should   be  used  with  care  to  avoid  possible  harm  to




employees.                                      :
                            56

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More  elaborate  cleaning techniques such as kilning require



removing  the  domes  from the mounts and should be avoided.



The  problems associated with removing domes, handling them,



and  replacing  them outweigh the benefits that:appear to be



associated  with  these  types  of  techniques.   The effort



involved  in such a program does not appear to be justified,



based on the observed results at North Texas.  :
                            57

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                GENERAL DISCUSSION OF RESULTS





The proposed test method, based on removing specific devices
                                                i

from an aeration tank and performing shop tests,' seems to be


limited  in value.  Even if the method can be carried out in
                                                i

a vigorous, controlled atmosphere, the changes in conditions


and the variations introduced by handling the devices appear


to significantly influence results.             •





There  is  a  significant  variation  in test data, which is


magnified  when  a  relatively  shallow  tank  is  employed.


Variations   appear   to  occur  among  individual  aeration


devices, which suggests that a large number of samples would


be   required   to   develop   a  statistically ( significant


evaluation  of  the transfer capacity.  This does not appear


to be very practical in a small test tank.      :




Using  detergent  in  the  test solution allows [the fluid to


more  closely  represent  the  actual field conditions under


which  transfer occurs; however, including detergent appears


to  cause  some  degree  of  cleaning  of  the  ;domes.  This


inter-reaction  changes  the concentration of surface active


materials  and causes some sluffing of slimes from the dirty
                           58

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units.   The  importance  of  this  phenomenon  is  hard  to



quantify, but observation indicates that it is significant.






The  clean  water  testing  shows  the  efficiency of domes.



Although  the  methods  very imprecise it does not overwhelm
                                               i

the  data  interpretation.   Overall,  using  a test tank of



small  size,  and evaluating a limited number of domes, does



not  appear  to  provide  an  efficient,  effective means of



estimating  the  need  for  diffuser cleaning, i On the other



hand,  using  such  a  tank  appears  to  be  appropriate in



comparing  the  relative  degree  of  cleaning ; that  can be



achieved  by  various methods.  Such a comparison is helpful
                                               i


in  determining  the  appropriate  cleaning  techniques that



should be used for diffuser maintenance.       !
                            59

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         EVALUATION OF DOME AIR FLOW CHARACTERISTICS
At the end of the study, five domes from each cleaning group

were  removed  from  the Rowlette Creek treatment system and

were  sent  to  the  University of Wisconsin for evaluation.

The detailed data collected from this survey arq included as
                                                !
Appendix  2.   Evaluation  of  these  data suggests that the

domes  vary  widely  in  all measurable characteristics.  No

discernible  pattern  or  correlation  between  -the physical

variables  and  the  transfer  characteristics was apparent.

Further  investigation  of  the  meaning of the 'data and the

relationships  between  diffuser fouling and oxygen transfer

will be required before this information can be meaningfully

related to plant performance.



Figure  12  shows  the  Dynamic Wet Pressure (DW,P) variation

from clean units to the average of each fouled unit.  Figure

13  shows  the  variation  of  DWP from unit to iunit for the

cleaned domes.
                           60

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      25-
      20-
      1 j-_j
      15-
   Q.
   Q
      10-
       5 -
      0
Dynamic Wet Pressure                 j  •
Before  Cleaning                       ;

                 -f Units  Never Cleaned

                 A High- Pressure Housed
                 • Kilned           ;

                 O Cleaned (New Domes)
         0
                    O
                                     A
                                     O
            1              2

                 CFM
FIGURE 12:  DYNAMIC WET PRESSURE  OF CONTAMINATED DOMES
                        61

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 CD
    25-
    20-
    .. r-  I
    15-
    10-
    5 -
         Dynamic Wet Pressure
         After Cleaning
D Never Previously Cleaned
+ High Pressure   Housed
A Low Pressure Housed
• Kilned             i
                           CFM
FIGURE 13:  DYNAMIC WET PRESSURE  OF CLEANED DOMES
                      62

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                 SPECIAL STUDIES - NEW DOMES

A special study was conducted to examine the variations that
would  occur  by  virtue  of  the cleaning techniques on new
domes.  To accomplish this study, 24 new domes were selected
from  a  lot available at Fort Worth Village Creek Treatment
Plant.   These  domes  were  divided into four groups.  Each
group  of  domes  were  installed  in  the test itank and was
tested  at  1  and  2  cfm.   Each  test  was carried out in
triplicate.   In  the  first  set  of  tests, the domes were
evaluated as received.  After that, the tank water level was
lowered,  and  the  domes  were  washed according to the low
pressure  hosing procedure.  The run was then repeated.  The
domes  were  also  high  pressure  washed,  acid  washed and
kilned, and then retested.                      \

Only  two  sets of kilned domes were studied because the Art
Department  had  to  shut  down  the  kiln during the latter
portions of the study.                          ;

The  detailed  analytical  data  from this investigation are
presented  in  Appendix  3.  Table 10 summarizes the run for
the  KLa  and the standard oxygen transfer efficiency  (SOTE)
                            63

-------
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-------
for  each study condition.  The mean and standard deviations
of  each  set  of  studies are presented in that table.  The
data  from  the  initial run on clean domes are 'inconsistent
with  all other observations.  The reason for this change is
believed to be related to system problems in airflow.  Field
observations,  as  well as the values obtained, 'suggest.that
these  values  are  not representative.  The average for the
new   dome   set  is  calculated  by  deleting  ^the  initial
triplicate set of data.

Table  11  compares  the new domes with the various cleaning
methods.  The data present a curious picture.  The new domes
in  this test showed an oxygen transfer efficiency less than
observed  in  all  previous testing.  The new domes would be
expected to transfer approximately 12.8 percent!at 1 cfm and
12.2  percent  at  2  cfm.   The first run with'new domes is
suspect  because  of erratic air flow; all other runs should
be  considered  valid.   The  lower than expected values for
clean  domes may have resulted from a film or coating on the
                                                f
dome surface.                                   :

The values obtained for the low pressure, high pressure, and
acid testing are statistically significantly higher than the

-------
                   TABLE 11              I




NEW DOME STUDY - TRIPLICATE RUNS IN CLEAN WATER
SCFM/UNIT
NEW DOMES

LOW PRESSURE
HOSING
HIGH PRESSURE
HOSING
ACID
WASHED
KILNED

1
2
1
2
1
2
1
2
1
2
MEAN
10.0
11.3
12.8
11.1
13.5
13.5
13.6
12.3
10.96
9.86
SOTE STANDARD DEVIATION
2.
2.
1.
1.
0.
1.
1.
1.
0.
0.
1
8
4 :
9 ;
2
9 ;
6 :
8
5
55 . :
71
                      66

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values obtained for new domes.  They are statistically equal

to  the  values  that  would  have been expected for the new

domes  based  on  previous  testing.   The kilned values are

lower than would have been expected.            !



Examination  of  the new domes showed no physica'l reason why

the lower performance was observed.  Examination of the data

and study techniques did not indicate any problem.  The fact

that  these runs were run at the end of the study is also an

important  consideration.   Techniques had been :refined, the
                                                r
personnel  were  well  trained, and the test conditions were

ideal.   The only possible problem was that the 'temperatures

were  somewhat  lower  than  desirable  for testing, but the

clean  water  runs  were all above 9°C.  This problem is not
                                                i
believed  to  have  interfered  significantly with test data
                                                i
gathering.   We  do  not  know  the  reason for :this seeming

anomaly in the information.                     [
                            67

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                    COST OF DOME CLEANING      ,





To  collect  significant  information  on  the  cost of dome


cleaning,  the  data available from several treatment plants


were  reviewed.   Examination  of  the  information showed a


wide  range  of costs associated with this process.  Further


examination  of  the data revealed that each plant tabulates


costs  in  a  unique fashion; grouping together!both cost of
                                               !

dome  cleaning  and  a  wide  variety of related activities.


Activities   such   as   draining   tanks,  cleaning  tanks,


inspecting  and  repairing  dome  systems,  and carrying out


other  required  maintenance  are  usually  reported  as  an


integral   part  of  the  total  cost  of  a  dome  cleaning


operation.   This  procedure  makes  it  very  difficult  to


provide  any  specific  information  on  the individual unit


operations associated with this process.       ;
                                               !




The  cost  of dome cleaning is also significantly influenced


by  the  work  rules and procedures employed at, a particular


plant.   The impact of work rules on the total time required


for  a  project can be exemplified in the following example,


Case 1.
                             68

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  CASE 1 - TYPICAL WORK DAY FOR DOME CLEANING AT ONE PLANT





 7:00 a.m.               Arrive, dress for days work, review


                         work     assignment     with    the


                         supervisor, walk to tank.


 7:35 a.m.               Enter tank and begin work.


 9:15 a.m.               Out of tank and coffee |break.


 9:40 a.m.               Reenter tank and work.


11:00 a.m.               Leave tank, walk to lunch room,


                         wash-up,   half-hour   for   lunch,


                         redress, walk back to tank.


12:00 p.m.               Reenter tank.
                                                !

 1:20 p.m.               Leave tank, 10-minute break.


 1:30 p.m.               Reenter tank.          •


 2:30 p.m.               Leave tank, walk to locker room,


                         wash-up,  fill  out sheets on daily


                         activities.


 3:00 p.m.               End of shift.          ;
                            69

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The  actual  time spent in the tank washing domes during the


8-hour  day in Case 1 came to approximately 5.3' hours.  In a


second  case,  a  contractor  was  able to have 7.2 hours of
                                               I

actual  work  during  a  day.  Although these cases are well


within  standard  operating  efficiency  expectations,  they


represent  a  significantly  different  effort  in the given


period, which impacts the cost information obtained.




                                               i
Another major factor that must be considered when evaluating

                                               i
time  estimates  is the availability of mechanical equipment


to  assist  in  the  cleaning  process.  For example, in one


case,  the  plant  is able to lower a small front-end loader


into  the  aeration  tank  to  assist with removing grit and


other  debris;  however,  in  another  case,  the removal of


debris  is  manual with shovels and buckets.  The difference


in   man-hours  associated  with  these  two  operations  is


obviously very significant.
                            70

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         FACTORS THAT INFLUENCE TANK CLEANING COSTS




                                                i


A  wide  variety  of  factors  influence  the  cost  of dome



cleaning.   These factors relate to the design and' operating



load at the treatment system.                   :







To  carry out any cleaning operation, the tank must be first



dewatered.   The  relative ease of dewatering depends on the



plant's design.  In many instances, the tanks can be drained



by gravity with a minimum of inconvenience.  In other cases,



complicated  rerouting  of  the  sewage and or return sludge



flow is required to dewater a.tank.  In other instances, the



tanks must actually be pumped to achieve effective drainage.



The  time  required for dewatering a tank can vary from 1 to



2  man-hours  up  to  8  to  10  man-hours  depending on the



considerations of the individual plant.         ;







After  the  tank is dewatered, the condition of ithe floor is



the  next factor of major concern.  In most plants, grit and
                   .                             I
                                                i

other heavy materials will precipitate in the zone, below the



diffusers.   If  the  diffusers  are placed more than 1 foot



above  the  floor,  significant  deposits  of  material will



normally  be  observed  at   least  in  the  front end of the
                            71

-------
system.   The . relative ease or difficulty of removing these



materials  will depend on the forethought of the engineering



design.   If  the  system  has  been  designed to allow easy



operation  and  cleaning, this material can be hosed down or



bucketed  out.   If  the units' have been placed !too close to



each  other  and if the piping is complicated, 'removing this



material  can  be  a  long and tedious task.  In some plants



mechanical  equipment  must  be  brought  in  to effectively



handle  the  removal of grit and other solids.  iOther plants



have used vacuum type pumps to facilitate cleaning.







Before  a  tank  can  be  returned  to service,:the aeration
                                                I


system  should  be inspected and repaired as necessary.  The



age  and  condition  of  the  aeration system will obviously



impact this particular activity in a  significant manner.
                            72

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            THE UNIT OPERATIONS OF TANK CLEANING
                                               i
To come up with some effective and reasonable cost estimates
for  cleaning  and  operations, a study was performed on the
unit  operations associated with the process.  This was done
                                               i
by  observing,  in  the  field  and  in  a  laboratory,  the
work-time  required  for  each  process associated with dome
cleaning.   The   data   presented   in   this ;  report  are
generalizations  and  not  intended to be precise.  They are
presented  to  allow  the  engineer  to  make  a  reasonable
estimate  of  the  costs  associated  with  various cleaning
operations.                                    :
UNIT OPERATION
(1) Tank Dewatering
DESCRIPTION
Depends on Design—Withdrawal or
pumping    will   influence   time.
Normal needs, 4 to 6 man-hours.
(2) Tank Cleaning
Depends on location of the
diff users,   the   height  off  the
floor, and whether or hot the plant
has
primary
                treatmnt.
                                                      Twenty
                         man-hours per 1,000 diff users.
                             73

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(3)  Cleaning—Low
    Pressure Hosing
The initial unit operation in any
cleaning   system   must   be   low
pressure hosing to remove the loose
growths   from   the  system.   Ten
                       i
man-hours   for   setup   and   ten
man-hours    per    1,000    domes,
including pipes and supports.
(4)  Inspection and
    Repair
Any obvious system breaks will be
  i., i                   i
observed and noted while a small
                       i.
amount of water still covers the
diffusers.  Inspection :of the
system and repair of it depends on
the system's age.  Ten man-hours
per 1,000 domes.
(5)  High Pressure
    Hosing
(6)  Steam Cleaning
Can be accomplished after low
                       i
pressure    hosing.     Twenty-five
man-hours per 1,000 domes.
Should be accomplished '• after low
                            74

-------
                         pressure   hosing.     Assume   that
                         mechanical  equipment ; is available
                         to   lower  equipment • into  tanks;
                                               i
                         forty man-hours per 1,000 domes.
(7)  Acid Washing

(8)  Dome Removal and
    Replacement
This process requires approximately
60 man-hours per 1000 domes.

Removing domes from the system
for  any cleaning and operation and
subsequently  replacing  them  will
require  significant  time and some
degree  of  equipment : replacement.
Eighty-five   man-hours  per  1,000
domes,   plus   replacement   of  5
percent of equipment. ;
(9)  Kilning
If kilning is to take place,
estimate $5 per dome above the cost
of removal and replacement.
                            75

-------
Using  these  data  to  estimate  the  cost  of ' cleaning is


demonstrated in the following example:






EXAMPLE 1:                                      '. •


                TYPICAL CASE--LOW PRESSURE HOSING


                  1,000 DOMES/5,000 DOMES






(1)  1,000  domes  would  treat  approximately  '1.5  million


     gallons of sewage per day.                 ;


                                1,000 DOMES     >: 5,000 DOMES






     (1)   Dewater Tank             4 mh        .;     4 mh
                                                \

     (2)   Clean Tank              20 mh         '   100 mh


     (3)   Low Pressure Hosing •    20 mh             60 mh


     (4)   Inspect and Repair      10 mh         ,    50 mh

                                                i

     (5)   Refill Tank              4 mh         ;     4 mh
                    TOTAL         58 mh         :   218 mh


                                                i



For 1,000 Domes:                                :


58  man-hours x $7.50/hr pay x 2.1 (indirect costs including


benefits)  = $913.50 x efficiency factor of 1.3 = $1,187.55,



or approximately $1.19 per dome.                ;
                             76

-------
For 5,000 Domes:                               i



The cost per dome is $0.89 per dome.







The  2.1  (indirect  cost.including benefits factor) used in



the  above example accounts for the in-direct manpower costs



including  supervision, administrative, payroll,  and benefit



costs.







The  efficiency  factor  of  1.3  is used to relate the time



spent  cleaning  domes  to  the  total  hours  worked by the



individual.   This  considers such time as preparation time,



breaks, and washup.                            !




                                               i


If  two  men  are  employed  the  total  estimated  time for
                                               !

cleaning  a  tank  of  1,000  domes is approximately 1 week.



Experience  suggests that such operations usually occupy the



full  time allotted for the task.  Adding a thifd man to the



staff,  for  example,  is  unlikely  to result in the tank's



being  cleaned  any faster.  It will most likely result in a
                                               i


more thorough job of cleaning and inspection.  ;
                             77

-------
EXAMPLE 2:                              _        ;
                                                [
If  the 1,000 domes from Example 1 are to be acid washed, in

addition to previous cleaning, an additional sixty man-hours

would be required.  This would result in a total1 cost of one

hundred-eighteen man-hours or $2.40 per dome.



Although these formulations are not considered to be precise

or  scientific, they do provide a reasonable estimate of the
                                                i
costs  associated  with  cleaning.   These numbers have been

checked against the actual data available from field studies

and correlate realistically.                    '


                                                i
GENERAL OBSERVATIONS                           , ;
                        ......           .      r

The  following  observations  have  been made concerning the

cleaning   process  and  may  be  helpful  in  actual  plant

operations:



(1)  Domes  should be regularly cleaned; once a year appears

     to  be desirable.  The operations are likely to be more
                                                i
     smooth if they are planned in advance rather than being

     undertaken when the occasion presents itself.
                            78

-------
(2)   When  dewatering  the  tank,  leave the air on until the
     water level reaches the domes.   This policy may require
     adjusting  other  tank  conditions  to maintain airflow
     throughout   the   system.     If   possible,  stop  the
     dewatering  when  the  water  is about 1 to,2 feet above
     the  domes.  At this point,  inspect the system from the
     tank  edge  to  identify any  discontinuity or breaks in
     the aeration system^  Carefully map the location of any
     problems  so  that they can be corrected later when the
     tank is completely dewatered.             '

(3)   If  possible,  do  the low pressure washing from within
     the  tank  and close to the domes.  Water,;particularly
     from fire hoses, cascading on domes from the top of the
     tank,  has  an  adverse affect on the units and in some
     cases causes cracking in the  housings.

(4)   Do  not  loosen  or  move domes unless it is absolutely
     necessary.   Reseating  domes  in  a proper manner is a
     difficult and time-consuming operation.   ;

(5)   Acid  washing  of  the  domes  every  several  years is
     probably  desirable.   There  is,  however;, no absolute
                            79

-------
evidence  to  reenforce this belief under the operating



conditions observed at the North Texas plant.
                       80

-------
                OVERALL DISCUSSION OF RESULTS




The  studies conducted on the cleaning of domes suggest that

the  costs vary significantly from plant to plant.  The cost

differences   are  usually  associated  with  the  ancillary

operations  attendant  to  dome  cleaning  rather  than  the

cleaning itself.  These variations are caused bbth by design

features  and work rules.  In case, the cost of' cleaning the

domes  are  relatively  modest.   For  domes operated in the
                                               i
                                               i
range of 1 cfm/unit, the cost of providing air for a year is

estimated  at  $18.50  per  unit.   If the efficiency can be

improved  by  10  percent  each  year by cleaning, the costs

savings would be about $1.85, which is roughly equivalent to
                                               r
the cleaning costs of the unit.  Improving the efficiency by
                                               !
20 percent would certainly be a good investment!.




Keeping  an  aeration  system  in top condition will lead to

better  overall  operation of the treatment plant and better

effluent Duality.  This consideration alone is [sufficient to

justify the investment in maintenance and upkeep of aeration

equipment.
                            81

-------
                     REFERENCES;


(1)   BARNHART,    E.L.     "An  Overview  of  Oxygen  Transfer

     Systems"  Proc.   Workshop  on  Aeration System Designs,

     Operation,    Testing   and   Control,    U.S.EPA,   EPA

     600/9-85-005,  Cincinnati, Ohio (January, 19|85).
                                                i
                                                I

(2)   BOYLE,   W.C.  and  REDMON, D.T.  "Biological Fouling of
                                                I
     Fine  Bubble  Diff users:   State-of-Art" ASCE Journal of

     the Environmental Engineering 109,5,991-1005 (1983).
                                                I


(3)   "A  Standard  for the Measurement of Oxygen Transfer in

     Clean  Water"   American  Society  of  Civil  Engineers,

     Oxygen Transfer Standards Committee, New Yo|rk, New York

     (1984).                                    '


                                                I
(4)   BARNHART,    E.L.     "Transfer   of  Oxygen [ in  Aqueous

     Solutions"  ASCE  Journal  of  the Sanitary, Engineering

     Division,  95,  3,  645-661  (1969).           :



(5)   DOWLING,  A.L.  and BOON, A.G.  "Oxygen Transfer in the

     Activated  Sludge  Process",  In Advances In Biological
                                                i
     Waste  Treatment,  Ed  W.W.  Eckenfelder,  'Jr. and B.J.
                                                i
     McCabe Pergammon Press, New York, New York;(1963).
                             82

-------
(6)   Standard  Methods  for  the  Examination  of.  Water and
     Wastewater,  16th Edition (1985).

(7)   Quality   Assurance   Program   Plan  ASCE/.EPA  "Design
     Information   On   Fine   Bubble   Diffused  Aeration":
     C.  Robert Baillod, Section A12.0, 1985.    '
                            83

-------
TEST  T-A1STK.
             84

-------
                     SMU TEST TANK STUDIES
 Measurement   of   Oxygen  Transfer   Rate  in  Clean Water  and

 Detergent  Tests.   This method of  procedure was Iemployed  for

 all  testing.




 1.    Scope                                      ,



                                                i
 This method   covers   the measurement of  the oxygen transfer

 rate, OTR, as a  mass  of oxygen per unit time is dissolved in

 a- volume of  water  by an oxygen transfer  system operating at
                                        *        ;
 a  given  gas flow  rate.   It  is intended  to measure the rate

 of   oxygen transfer from diffused  gas oxygenation devices to

 relatively  large  volumes of water.   Although the method is

•intended  primarily  for  clean water,  it applies to water

 containing  surface  active  agents and low concentration of

 salts.                                          \




 The   study  results are expressed  as the  Standardized Oxygen

 Transfer   Rate,  (SOTR),  a   hypothetical  mass   of oxygen

 transferred    per  unit   time at  zero  dissolved oxygen

 concentration,   a    water   temperature   of  20°C,  and  a
                             85

-------
barometric  pressure  of  1.00 atm, under specified gas rate

                                                i

and  power  conditions.  The results can be used to estimate



oxygen transfer rates at process conditions.






2.   Summary of Method                          ; .


                                                i




The  Test  method is based on removing dissolved oxygen (DO)



from   the  water  volume  by  sodium  sulfite  followed  by



reoxygenation   to   near  the  saturation  level.   The  DO



inventory  of  the  water  volume  is  monitored  during the



reaeration  period by measuring DO concentration's at several



determination  points  selected so that each point senses an



equal tank volume.  These DO concentrations may ;be sensed in



situ  using membrane probes.  The method specifies a minimum



number,  distribution,  and range of DO measurements at each



determination point.                            '






The  data  obtained  at  each  determination  point are then



analyzed by a simplified mass transfer model to 'estimate the



apparent  volumetric mass transfer coefficient, KLa, and the



saturation concentration, C*.  The basic model is defined
                           oo


as follows:                                     ;



     C = C* - (C* - Cn) exp  (-Kra t)                   1
                             86

-------
where:


     C = DO concentration, m L~3
     C* = DO concentration attained as time approached
      00   infinity, m L~3                       '
     C0 = DO concentration at time zero, m L
         = Apparent volumetric mass transfer coefficient
           t"-"-,  defined so that                \
                    rate of mass transfer per unit volume
          KLa  =	1	
                                 C  - C
Nonlinear regression is employed to fit Equation 1 to the DO

profile   measured   at   each  determination  point  during

reoxygenation.  In this way, estimates of Kra and C  as are
                                                ;   00

obtained  at  each determination point.  These estimates are

adjusted to standard conditions, and the standardized oxygen

transfer  rate  (mass of oxygen dissolved per unit time at an

hypothetical-  concentration  of  zero DO) is obtained as the

product  of  the  average  adjusted  KLa  value, the average

adjusted C* value, and the tank volume.
                            87

-------
3.   Significance and Limitations               •





Oxygen  transfer  rate measurements are useful for comparing


the   performance   and  energy  efficiency  of t oxygenation


devices  operating  in  clean  water.   Performance of these


devices  in  process water may significantly differ from the


performance  in  clean  water,  and the amount of difference
                                                [

will  depend  on the device and on the nature of; the process


water.                                          >

                                                s



4.   Definitions and Nomenclature               I





     4.1  Mass Transfer Terms                   :





          4.1.1  Oxygen Transfer Rate  (OTR).  Mass of oxygen


          per unit time dissolved in a volume of water by an
                                                I

          oxygen   transfer   system  operating  under  given


          conditions  of  temperature,  barometric pressure,


          power,    gas    rate    and    dissolved   oxygen


          concentration.
                             88

-------
4.1.2   Oxygen  Transfer  Rate  at Zero DO (OTR0).
OTR  when the DO concentration is equal to zero at
all points in the water volume.
                                      f
4.1.3   Oxygen  Transfer  Rate  in  Process  Water
(OTRf).   OTR for the oxygenation system operating
at   a  specified  average  DO  concentration  and
temperature in wastewater.            i

4.1.4   Standardized  Oxygen Transfer Rate (SOTR).
OTR  in  clean  water when the DO concentration is
zero  at all points in the water volume, the water
temperature  is  20°C, and the barometric pressure
is 1.00 atm.                          ;

4.1.5   Aeration  Efficiency   (AE).   OTR per unit
total power input.  Power input may be; used either
on delivered power or wire power.

4.1.6   Standardized  Aeration  Efficiency  (SAE).
SOTR  per  unit standard power input; may be based
on Total 'Delivered Standard Power or Wire Standard
Power.
                  89

-------
          4.1.7  Oxygen Transfer Efficiency (OTE).  Fraction
                                               f


          of oxygen in an injected gas steam dissolved under



          given   conditions   of   temperature,   barometric



          pressure, gas rate, and DO concentration-.






          .4.1.8   Oxygen  Transfer  Efficiency !at  Zero  DO



          (OTE0).   OTE when the DO concentration is equal to



          zero at all points in the water volume.






          4.1.9   Standardized  Oxygen  Transfer  Efficiency



          (SOTE).    OTE0  when the water temperature is 20°C
                                               t

          and the barometric pressure is 1.00 atm.
5.    Apparatus and Methods
     5.1  Tank.  The SMU test tank is 20 feet long, 3.5 feet


                                                foot of free


                                                 water.
wide  and  9.5 feet. deep.  Allowing for 1


board, the system contains 17,800 liters
of
     5.2   Water.    For determination of a standardized OTR,


     the  water  to which oxygen was transferred was potable


     public water from the City of Highland Park, Texas.
                            90

-------
5.3   Oxygenation Device.  This method was;applied to a
                                          i
variety  of  oxygenation  devices installed in the tank

including  Norton  Domes,  WYSS  tubes,  and flat plate

diffusers.




5.4  Dissolved Oxygen Measurement
                                          :

     5.4.1   In  situ Membrane Electrode Measurement of

     DO  was  employed  with  Section  421F of Standard

     Methods (6) .                         -    '




5.5    Temperature   Measurement.    Water!  temperature

measurement  was  in  accordance  with  Section  212 of

Standard Methods (6).




5.6  Deoxygenation Chemicals


                                          I
     5.6.1   Sodium  Sulfite.   Technical :Grade sodium
                                          !
     sulfite  (Na2SC>3)  was  used  for deoxygenation in

     accordance with Section 6.8
                        91

-------
          5.6.2   Cobalt  Catalyst.    Either  reagent  grade


          cobalt  chloride,  CoCl2,  was used to catalyze the


          deoxygenation  reaction in accordance Vith Section


          6.8.                                   ;





     5.7   Electronic Computer.   A digital computer was used


     for   running   the   nonlinear  regression  method  of
                                                1

     parameter estimation described in Section 7-2.1.





     5.8    Gas  Flow  Measurement  Apparatus.  ' Rotameters,


     calibrated  at regular intervals, were used for all air


     flow measurements.                         ,





6.0  Procedure





     6.1  Water Quality





          6.1.1   General  and  Total DissolvedjSolids.  The


          water  supplied for the tests was a potable public


          water supply.  Repetitive testing was conducted in


          the  water  only  twice  so  that - the TDS did not


          exceed 1,500 mg/1 in any case.        ;

-------
     6.1.2   Temperature.   The water temperature should
                                           !             •


     be  between  5°  and   30°C.   Low temperatures were :



     recognized  to  slow   the  deoxygenation reaction,



     which  may  introduce  some  error.    :A standard 8



     value   of   1.024 was  employed  to  adjust  for



     temperature.    Appreciable error can be introduced



     when  the actual 9 value differs from this and the



     temperature  difference  is  more  than  5°C.  The



     water  temperature did not change by more than 2°C



     during a single unsteady state test.







     6.1.3   Water Quality Analyses.  Initial Analyses:



     Before    beginning   the   testing   ^program,   a



     representative  sample of the water was tested and



     analyzed   for  TDS,   alkalinity,  sulfite,  iron,



     manganese,  residual   chlorine,  pH, total organic



     carbon   or   chemical   oxygen   demand,  cobalt, >



     surfactant (MBAS), and temperature.   ;





                      . ,           .        , i             | .


6.2    System   Stability.   The  aeration : system  was



operated  to  achieve-steady state hydraulic conditions



before  starting  the  oxygen transfer evaluation.  The



hydraulic  mixing  regime  was  established in the test
                       93

-------
tank for each test condition before deoxygenation.
                                          i

6.3   Deoxygenation  Chemicals.   Technical grade sodium

sulfite  (Na2SC>3)  was  used  for  deoxygenation.   The
                                          1
sulfite  was  essentially  cobalt free and contained no

impurities  that  would alter the OTR analysis.  Sodium

sulfite was added in solution by dissolving the sulfite

in  a separate mixing tank before adding it to the test

tank.
                                          i

The  sulfite  deoxygenation  reaction  is ; catalyzed by

cobalt.  The cobalt source utilized was technical grade

cobalt  chloride,  CoCl2.   The  cobalt  was  dissolved

before  adding  it to the test tank.  Careiwas taken to

ensure that the cobalt salt was completely' dissolved.


6.4  Addition of Deoxygenation Chemicals  !


     6.4.1  Cobalt Addition.  A solution of cobalt salt
                                          i
     was  added  to  the test tank to achieve a soluble

     cobalt  concentration  between 0.3 and 0.5 mg/1 in
                                          i
     the test water.
                       94

-------
The cobalt solution was added before the beginning

                                      i

of  the  oxygen transfer testing with ithe aeration



system  operating.   The  solution  was  uniformly



distributed   into  the  test  tank.   The  cobalt



solution  was  dispersed  throughout  ithe  tank by

                                      i

operating  the  aeration system for longer than 30



minutes.   The  cobalt catalyst was normally added



once for each test water. '            '




                                      !



6.4.2   Sulfite  Addition.  The theoretical sodium



sulfite requirement for deoxygenation !is 7.88 mg/1



per  1.0 mg/1 DO concentration.  Sulfite additions



were  made in 130 percent excess of stoichiometric



amounts.





                                      i


Sufficient  sulfite  solution was added to depress
                                      j


the  DO level below 0.50 mg/1 at all points in the



test  water.   In most cases, the DO concentration



reached  zero at all sample points and remained at


                                      !

zero  at  least several minutes prior\to beginning




the run.
                  95

-------
     Sodium  sulfite  was  dissolved  in a small mixing

     tank   outside   the  test  tank  and  distributed

     uniformly  and  rapidly  into the test tank.  Care

     was  exercised  to  assure adequate dispersion and

     dissolution in the test tank.         : .



6.5   Determination  of  Dissolved  Oxygen, at  Various
                                           i
Points in the Tank During the Unsteady Statie Test.  The

DO  concentration  was  determined at various points in

the tank and at various times during the unsteady state

test.   This  determination  shall be carried out by in

situ  measurement  of  dissolved  oxygen in the tank by

membrane probes.



     6.5.1   Location of Dissolved Oxygen Determination

     Points.   Three  determination  points  were used:

     One  at  a  shallow depth, one at a deep location<
                                           i
     and one at mid-depth.  The points were mid-tank.



     The determination points were located;so that each

     senses  an  equal  portion  of the tank volume and
                                           i
     were  distributed  vertically  and horizontally to

     best represent the tank contents.     '•
                       96

-------
6.5.2  Times of Dissolved Oxygen Determination.  A



minimum   of   20   DO  values  were  measured  at

                                      i

prescribed   times  at  each  determination  point



during the unsteady state test.  In most cases, 30



points were obtained.                 :







6.5.3   Run  Duration  and DO Saturation.  DO data



were  obtained  over  as wide a range 'as possible.



Data    at :   DO    levels   of   less   than   10
                                      1


percent of C* were truncated to avoid lingering
            oo                         !
                                      i

effects of the deoxygenation technique.
                                      i





All   test   runs  were  continued  for  a  period



approximately   equal   to   4   divided   by  the



anticipated  value  of KLa.  This is equivalent to



continuing  the  run until the DO concentration is



98 percent of the saturation concentration, C*;
                                             00


the system was allowed to run overnight to obtain



data on C*.
         oo






Measured values and tabulated values of DO surface



saturation    concentrations    were  '  used   for
                  97

-------
          comparative  information only and were; not used as


          model   parameters   for   calculation:  of  oxygen


          transfer rates.





     6.6  Dissolved Oxygen Measurements
                                                r

                                                i


          6.6.1   Measurement  by In Situ and Sample Line DO


          Probes.    The in situ DO probes were fast response


          probes  with 1.0-mil membranes, and care was taken
                                                !

          to  ensure  that the water velocity was sufficient


          past  the probe.  The probes were calibrated using


          the  Winkler  procedure  with  test tank water and


          checked  for  linearity  against Winkler procedure


          titrated  samples.   The calibration and linearity


        •  were  established  before  every  two runs.  Probe


          calibration    and  _ , linearity   check   can   be


          conveniently   accomplished   by  comparing  probe


          readings  with  Winkler  measurements  on discrete


          samples taken at the probe locations. '





7.0  Data Analysis                              !


                                                i

                                                !

     7.1  Nonlinear Regression Method.  This method is based
                            98

-------
     on  nonlinear  regression  of  the  model  (Equation 1)



     through  the  DO  versus  time  data  as  prepared  for

                                               i

     analysis  in  Section  7.1.    The best estimates of the



     parameters Kra,  C* and Cn are selected as the values
                 •"    oo      w


     that  drive  the model equation through the  prepared DO



     concentration  versus  time  data points with a minimum



     residual  sum  of squares.  The parameter estimates are



     selected  so  that  the  sum  of  the  squares  of  the



     residuals  is  minimized.   A  "residual" refers to the



     difference in concentration between a measured DO value
     at a given time and the DO value predicted



     at the same time.
by the model
     The data were calculated employing the computer program
             .         -      -       -     • -      j


     attached as Attachment 1 to this section.



                                               I




8.0  Interpretation and Reporting of Results







     8.1   .Standardized  Oxygen  Transfer  Rate\  (SOTR).  By



     convention,   the   oxygen   transfer  capacity  of  an



     oxygenation  system  is expressed as the rkte of oxygen



     transfer  predicted  by  the  model  at  zero dissolved



     oxygen  under  standard  conditions  of temperature and
                            99

-------
     pressure,  usually  1.00  atmosphere and 20:°C.  This is

     termed  the  Standardized  Oxygen Transfer Rate (SOTR).

     It  should  be  noted  that  the SOTR is a hypothetical

     value based on zero dissolved oxygen in the oxygenation

     zone  that is not usually desirable in real, oxygenation

     systems  operating  in  process  water.  The SOTR value

     shall be determined by correcting the values of KLa and

     C* estimated for each determination point to standard
      oo                                         ;

     conditions by:                             :

     KLa20  =  KLa 8 (20-T)                     :          2



     C*20  =  C*      1                         '          3
      00^U      00   /       \
where:
     KLa    =  determination point value of KLa estimated
               according to Section 7.2.1 or Section 7.2.2.
     KLa20;' =  determination point value of KLa corrected to
               20°C.                            !
     6      =  empirical temperature correction factor,
               defined by Equation 16; shall be taken equal
               to 1.024 unless proven to have a different
               value for the aeration system and' tank tested
                           100

-------
C*     =  determination point value of C*
C 20   =  determination point value of C  corrected to
 00        20°C and a standard pressure  °°  ;of 1.00 atm.
       =  temperature correction factor = C*
                                           1st
                                          C*
                                           ;S20
C      =  tabular value of dissolved oxygen surface
 st       saturation concentration, mg/1, at the test
          temperature and a standard total pressure of
          1.00 atm, (5)                    ;


C*     =  tabular value of dissolved oxygen surface
          saturation concentration, mg/1, at 20°C and a
          standard total pressure of 1.00 atm, shall be
          taken as 9.07 mg/1 (5)           \
Q.      =  Pressure correction factor =     |

                  pb + Ywtde - Pv20        !

                  ps + Ywsde - Pv20        !


Pjj   _,.=  Barometric pressure during test,|f/l2.


PV2Q   =  saturated vapor pressure of water at 20°C,
                                           i

p_     =  standard barometric pressure of  1.00 atm,
 3        f/1'.
                      101

-------
Ywt    =  weight density of water at test conditions,
          £ / J. .
                                            i

Yws    =  weight density of water at 20.0°C f/L3.
Pvt    =  saturated vapor pressure of water;at the test
          temperature, f/12.

de     =  effective saturation depth at infinite time,
          defined by:


     de  =  1    C*                         i     '
      ^^           sv\
           Ywt  c  sT

The average values of KLa2Q and 0*20 shall be

calculated by averaging the values at each of the n

determination points by:                   <
               	        n
Average KLa  = KLa2Q  =  i  s  KLa20
                         n  1
                                *
Average C    = C      =  1  n  C
         °°20    ~20
The Standard Oxygen Transfer Rate  (SOTR) shall be
                                            !
computed by:
SOTR  =  KLa2o   C*°°20°v


where:  V  =  volume of water in the test tank
                      102

-------
The  individual and average values of KLa2Q, C*oo20' ^e'

and  the  actual test temperature and tank :volume shall

be  reported  along  with the SOTR.  For subsurface gas

injection  systems,  the  value  of SOTE should also be

reported  (See Section 8.4).  If possible, the standard

deviations  of the KLa, C*^,, parameter estimates should
                                           i
also be reported.



8.2   Spatial  Uniformity  and  Reproducibility of K^a,

C*«,2Q/ Values-  Replicate tests, conducted \sequentially

under  the  same conditions of temperature and pressure

and  the  replicate  KLa,  C20  values can be compared

directly without temperature and pressure adjustments.
                                           i


8.3  Oxygen Transfer Efficiency  (OTE).  Oxygen transfer
                                           f

efficiency (OTE) refers to the fraction of.oxygen  in an

injected  gas stream, dissolved under given conditions.

The  Standardized  Oxygen  Transfer  Efficiency  (SOTE),

which  refers  to  the OTE at a given gas irate,  a  water

temperature of 20°C, a DO of zero, and a barometric
                       103

-------
pressure of 1.00 atm, is calculated.  For a! given flow

rate of air, this is given by:
              SOTR Ib/hr
     SOTE  =  	
               1.034 Qs
     where:  Qs  =  volumetric air flow rate, scfm
                       104

-------
                        ATTACHMENT 1
           Basic Program for Non Linear Regression
This Attachment gives the BASIC computer language adaptation
                                                !


of the FORTRAN non linear estimation program.   :
                            105

-------
10
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530
540
NON-LINEAR LEAST  SQUARES PROGRAM IN APPLE II BASIC'
FOR OXYGEN TRANSFER  PARAMETERS
OUTPUT SETUP  FOR  40  POSITION' CRT/MONITOR
:  CALL  - 936:  REM   CLEARS SCREEN
          NON-LINEAR ESTIMATION FOR"
        UNSTEADY-STATE OXYGEN TRANSFER"
                    BY"
   LINFIELD C. BROWN & GEORGE R. FISETTE"         i
   VERSION  1.0-NOVEMBER 11, 1979"               -;

      PRINT "THE VALUES ARE TRUNCATED":  PRINT "AND^ NOT ROUNDED OFF.'
OS =  CHRS
 REM
 REM
 REM
 REM
 TEXT
 REM
 REM  :::::::::::::
 REM  STEP 1
  REM  WRITE TITLES
  REM  ::::::::::;:
  REM
  PRINT
  PRINT
  PRINT
  PRINT
  PRINT
  PRINT
  PRINT
  PRINT
  INVERSE
  :  NORMAL
  REM
  REM  PROGRAM HAS MAXIMUM LIMIT OF 30 DATA POINTS
  REM
  DIM C(30),T(30),F(30),R(30)
  INPUT "IS DATA IN DISK FILE;Y/N?";A$
  INPUT "INPUT NAME OF DATE FILL?";N$
  IF AS = " " GOTO 650: REM  GET DATA FROM DISK FILL
  INPUl  "DO YOU WANT  INPUT DATA SAVED ON DISK,Y/N?" ;A$
  PRINT "INPUT DATA IN TIME,DO DATA PAIRS"
  PRINT "INPUT 999,999 AS LAST DATA PAIR"
  FOR I  = 1 TO 30
  INPUT T(i),C(I)
  IF T(I) = 999.0 GOTO 360
  NEXT I
 ND  = I  - 1.0
  INPUT "BEST ESTIMATE
  INPUT "BEST ESTIMATE
  INPUT "BEST ESTIMATE
 XK  = XK / 60.0
  IF AS = "N" GOTO 790
  REM
  REM  WRITE DATA TO  DISK FILE
  REM-.-SPECIFIC FOR APPLE/MICROSOFT BASIC
  REM
  PRINT DS;"OPEN "N$;",VO,L15"
  FOR I  = 1 to NO
  PRINT D$;"WRITE "N$;",BO,R";I
  PRINT T(I): PRINT C(I)
  NEXT I
           "WRITE "N$;",BO
                 FOR C-STAR OR USE 10.0 MG/L?";CS.i
                 FOR C-ZERO OR USE 0.0 MG/L?";CO  '
                 FOR KLA-PP.IME OR USE 4.0 1/HR?";XK
PRINT D$;"WRITE "N$;", BO, RO"
PRINT ND
PRINT D$;"WRITE "N$;",BO,R";ND
PRINT CS
                             1.
                                  106

-------
=50   PRIM i  OS:"WRI~E  '"IS:" ,30,R" ;ND + ?                       '
560   PRINT CO                    •                             ;
570   PRINT DS;"WRITE  "MS;" ,30 ,R" ;.ND * 3            '           ;
530   PRINT XK                                                 :
590   .PRINT OS;"CLOSE  "MS                                      >:
600   GOTO 790                                                 ',
510   REM                                                      |
620   REM  READ DISK FILE FOR  DATA                             ;
630   REM  SPECIFIC FOR APPLE/MICROSOFT BASIC                  '
640   REM
650   PRINT OS;"OPEN "NS;" ,VO,L15"
650   PRINT OS;"READ "NS:",30,RO"
570   INPUT ND                                                 ;
630   FOR I  = 1 TO ND                                          ;
690   PRINT OS;"READ "NS ;" ,BO,R";I
700   INPUT T(I),C(I)
710   NEXT I
720   PRINT OS: "READ "NS;",80,R";ND * 1
730   INPUT CS                                                 i
740   PRINT OS;"READ "NS;" ,BO,R";ND + 2                        •
750   INPUT CO
760   PRINT D$;"READ "NS;" ,BO,R";ND + 3.
770   INPUT XK                                                 ;
780   PRINT D$;"CLOSE  "N$                                      '                  .
790   PRINT : FLASH :  INPUT "HIT  RETURN FOR ITERATIONS.";IS: NORMAL
800   CALL    936: PRINT  : PRINT  "          DATA SET ";NS- PRINT
810   PRINT "ITERATION" TAB( 11)"C-STAR" TAB( 18)"C-ZERO" TAB( !26)"KLA" TAB ( 33)"
SUM OF"                                                        :
820   PRINT TAB( 2)"NUMBER" TAB(  26)"PRIME" TAB( 33)"SQUARES"  '
830   PRINT TAB ( 11)"(MG/L)" TAB( 18)"(MG/L)" TAB ( 26)"(1/HRV"
840   PRINT                        ,                           ;
850   REM
860   REM  ::::::::::::::::::::::                              ,                  '
870   REM  STEP 2
880   REM  INITIALIZATION OF VARIABLES
890   REM  DO ITERATION CALCULATIONS
900   REM  ::::::::::::: ::::::;:;
910   REM
920  K2 «= 0
930  OS = 0.0                                                  ;
940   FOR I = 1 TO ND                       .                   ;
950  F(I) = CS - (CS - CO) * EXP  ( - XK * T(I))                \
960  R(I) = C(I) - F(I)
970  OS = OS-H- R(I) *  R(I)
980   NEXT I                                                   ;
990  ZZ$ = STR$ (CS) :VA  = 5.: GOSUB 2900                      \                  •
1000  CS$ = ZZ$:ZZ$ =  STRS (CO):  GOSUB 2900                    i
1010  COS = ZZ$:ZZ$ =  STR$ (XK *  60.): GOSUB 2900              I
1020  XK$ = ZZ$:ZZ$ =  STRS (OS):  GOSUB 2900               .     I
1030  OSS = ZZ$
1040   PRINT TAB( 4JKS TAB( 10)CS$ TAB( 18)CO$ TAB( 26)XK$ TAB( 33)OS$
1050   GOTO 1070
1060   REM                                                     i
1070   REM  CALCULATION LOOP - INITILIZE VARIABLES             !
                                  107

-------
1080   REM                                               :
1090  1C = KS * 1                                        ;
1100  Al = 0.0
1110  A2 = 0.0
1120  A3 =0.0                                           i
1130  A4 =0.0
1140  A5 = 0.0
1150  A6 = 0.0
1160  Cl = 0.0                                           :
1170  C2 = 0.0                                           !
1130  C3 = 0.0                                           :
1190  SQ = 0.0                                           i
1200   REM                                               '
1210   REM   ::::::::::::::::::::::                       '<
1220   REM   STEP  3
1230   REM   SETUP NORMAL  EQUATIONS FOR LINEARIZED MODEL
1240   REM   USING CURRENT LEAST  SQUARE ESTIMATES    .     !
1250   REM   ::::::::::::::::::::::
1260   REM                                               ;
1270   FOR  I =  1  TO ND                                  i
1280  Z2  =  EXP  (  -  XK * T(I))
1290  Zl  =  1.0  -  Z2
1300  Z3  =  T(I) * Z2 * (CS - CO)                        i
1310  Al  =  Al + Zl  * Zl
1320  A2  =  A2 + Zl  * Z2
1330  A3  =  A3 + Zl  * Z3                                 !
 1340  A4  =  A4 + Z2 * Z2
 1350  A5  =  A5 + Z2 * Z3                                 i
 1360  A6  =  A6 + Z3 * Z3                                 i
 1370   F(I)  = CS -  (CS - CO) * 12
 1380   R(I)'= C(I)  - F(I)                                :
 1390  Cl = Cl +  R(I) * Zl
 1400  C2 = C2 +  R(I) * Z2
 1410  C3 = C3 +  R(I) * Z3                               •
 1420   NEXT  I                                           :
 1430   REM                              •                i
 1440   REM   ::::::::::::::::::::::
 1450   REM   STEP 4                                     i
 1460   REM   SOLUTION  OF  NORMAL  EQUATIONS FOR CORRECTIONS
 1470   REM   TO THE PRIOR LEAST  SQUARES ESTIMATES
 1480   REM   ::::::::::::::::::::::
 1490   REM                                              :
 1500  Dl =  Al  *  A4 -  A2  * A2
 1510 ' D2' =  Al  *  C3 -  A3  * Cl
 1520  D3 =  Al  *  A5 -  A3  * A2                            ;
 1530  D4 =  A6  *  Al - A3  * A3
 1540  D5 =  Al  *  C2 - A2 * Cl
 1550   XN =  Dl  *  D2 -  D3 * 05
 1560   XD =  Dl  * D4 - D3 * D3
 1570   X3 =  XN  /  XD                                     ;
  1580   YN = D5 - D3 * X3
  1590   X2 = YN / Dl
  1600   XI = (Cl  -  A2 * X2 - A3 * X3) / Al
  1610    REM                                             :
                               108

-------
 1620   RE!  ::::::::::::::::	
 1630   REM  STEP 5
 16-10   REM  UPDATE ESTIMATES,  SUM OF ^QUARE"
 1650   REM  :::::::::::::::	
 i6cu   RE;:
 1670  71 = XI r CS
 1630  72 = X2 -i- CO
 1690  T3 = ;<3 + ;<:<
 1700   FOR [ = 1 TO NO
 1710  F(I; = Tl - (-! - T2Y  *  EXP (
 1720  R(i; = CO - F{[^
 1730  SQ = SQ -i
 17*0   NEXT !
 1750   REM
 1760   REM  ::::::::::	                              .'
 1770   REM  STEP 6
 J780   REM  TEST FOR CONVERGENCE  -  PARAMETERS    1  PART IN 100,000

 1800   REM      	                               i

Q82160 IF Ul ' T1 ^ °-00001)  AND (X2 ! T2 - 0.00001)  AND (X3 / T3 ^ 0.00001) GOT:
 1820   REM
 1830   REM  PARAMETERS NOT CONVERGED,
 1840   REM  TEST SUM OF SQUARES - 1  PART  IN 1,000,000
 1850   REM
 1860   IF ABS ((OS - SQ)/SQ).<0.000001  GOTO 2160                 !
 1870   REM
 1880   REM  SUM OF SQUARES NOT CONVERGED,      '                 <
 1890   REM  TEST NO. OF ITERATIONS
 1900   REM                                                      :
 1910   IF (KZ   10.) GOTO 2090                                   '
 1920  ZZ$ = STR$ (Tl) : GOSUB  2900                              ,
 1930  Tl$ = ZZ$:Z2$ =  STR$  (T2)  :  GOSUB  2900
 1940  T2$ = ZZ$:ZZ$ =  STR$  (T3   *  60.):  GOSUB 2900             '.
 1950  T3$ = ZZ$:ZZ$ =  STR$  (SQ)  :  GOSUB  2900
 1960  SQ$ = ZZ$                                                 .               .
 1970   PRINT TAB( 4)KS TAB(  10)T1$  TAB( 18)T2$ TAB(  26)T3$  TAB(;
1990   REM  NEW ESTIMATES                                       !
2000   REM                                                      i
2010  CS = Tl                                                   ;
2020  CO = T2
2030  XK = T3 .                                                  :
2040  OS = SQ
2050   GOTO 1090
2060   REM                                                      '
2070   REM  OUTPUTS
2080   REM
2090   PRINT                                                    :
2100   PRINT "SOLUTION NOT CONVERGED  IN  10  ITERATIONS'"         !
2110   PRINT  "CHANGE VALUE  IN LINE 2670 TO TRY  MORE   ITERATIONS "
2120   END
2130   REM                                                      i
2140   REM  OUTPUT PARAMETER ESTIMATES                          >
                                     109

-------
2150
2160
2170
2180
2190
2200
2210
2220
2230
2240
2250
2260
2270
2280
2290
2300
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2390
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2530
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2550
2560
2570
2580
2590
2600
2610
2620
2630
2640
2650
2660
2670
       STRS (!
      ZZS:ZZS
      ZZS:ZZS
      ZZS:ZZS
      ZZS
          :  GOSUB 2900
          SIRS (12): GOSUB ?900
          SIRS (T3 * 60.): SOSUB 2900
          SIRS (SQ): GOSUB 2900
 REM
ZZS =
T1S =
T2S =
T3S =
SQS =
 PRINT
 PRINT
 REM
 REM
 REM
 REM
 REM
 REM
XF = ND - 3.0
RS = SQ / XF
ER = SQR (RS)
 PRINT "STD DEVIATIONS OF PARAMETER ESTIMATES-
 PRINT
DP = Al
                                   TAB( 26)T3S TAB( 33)SQS
STEP 7              "                          '-.
 COMPUTE STANDARD DEVIATIONS OF PARAMETER ESTIMATES-
DN
DT
Fl
F2
F3
VI
V2
V3
SI
     Al
     DP
     A4
     Al
     Al
         A6
         A5
                  + 2.0 * A2 * A3 * A5
A4 * A3 * A3 + A6 * A2 * A2
         A5 * A5
         A3 * A3
         A2 * A2
           RS
           RS
           RS
          A4 *
          AS *
          DN
          A6 -
          A6 -
          A4 -
     (Fl / DT) *
     (F2 / DT) *
     (F3 / DT) *
     SQR (VI)
S2 = SQR (V2)
S3 = SQR (V3)
ZZS = STR$ (S1):VA = 5.: GOSUB 2900
51$ = ZZ$:ZZ$ = STRS (52): GOSUB 2900
S2S = ZZ$:ZZ$ = STRS (S3 * 60.): GOSUB 2900
S3$ = ZZS
 PRINT " UNITS" TAB( 10)51$ TAB( 18)S2S TAB( 26)S3$
SI = SI / CS * 100.0
S2 = S2 / CO * 100.0
S3 = S3 / XK * 100.0
ZZ$ = STRS (S1):VA = 3.: GOSUB 2900
SIS = ZZS:ZZS = STR$ (52.): GOSUB 2900
S2$ = ZZ$:.ZZ$ = STRS (s3): GOSUB 2900
S3$ = ZZS"
 PRINT "% OF LSE" TAB( 10)51$ TAB(  18)S2$ TAB( 26)S3S
 PRINT
ZZS = STRS (ER):VA = 4.: GOSUB 2900
ERS = ZZS
 PRINT "ESTIMATE OF ERROR = ";ER$
 REM
 REM  ::::::::::::::::::::-
 REM  STEP 8
 REM  WRITE SUMMARY
 REM  ::::::::::::::::::::::
                                     110

-------
2530   REM                                                       :
2590  • PRINT                  .                              '
2700   FLASH :  INPUT "HIT RETURN  FOR  SUMMARY OF DATA.";IS:  NORMAL
2710   CALL - 936: PRINT  : PRINT  :  RE-1  CLEARS SCREEN            •
2720   PRINT TAB( 12) "SUMMARY OF  DATA"
2730   PRINT :  PRINT                                             !
27*0   PRINT TAB( 3) "TIME" TAB(  16)"COHC" TAB( 22)"F"  VALUE'1  TA.B(  32V'RESIDUAL:'
2750   PRINT TABf 3)"(MIN)" TABf  15."(MG/i V- TAB(  ?3)"MG/L"
2760   PRINT                                     '                !
2770   FOR  I = 1 TO ND                                           :
2780  ZZS = STRS (F{I)):VA = 4.:  60SUB-  2900                      i
2790  HIS = ZZS:ZZS = STRS (R(I)):  GOSUB  2900                    !
2800  H2S = ZZS                                                  :
2810   PRINT TAB( 2)1 TAB( 8)T(I)  TAB(  16)C(I) TAB(  25;H1S  TAB(  33)H2S
2820   NEXT I                                                    ;
2830   PRINT : PRINT                                             :
2840   PRINT "*********************************•*•***•*••*•''
2850   END                                                       i
2860   REM                                                       j
2870   REM  OUTPUT FORMATTING ROUTINES                           i
2880   REM  SPECIFIC FOR  APPLE/MICROSOFT  BASIC                   i
2890   REM                                                       :
2900  LL =  LEN (ZZS)                                             •
2910   IF LL<12 THEN ZZS = LEFTS (ZZS.VA):  RETURN              \
2920   IF   MID$  (ZZS,LL - 2,1)  = "+"  THEN ZZ$ =  LEFT$  (ZZ$,VA - 3)  + RIGHT$ (ZZ
$ 3):  RETURN                                                    :
2930  CC =  2.: IF LEFTS  (ZZ$,1)    =   "-" THEN  CC =  1.
2940   IF MID$ (ZZ$,LL  -  3,1)  = "E" THEN  EE  = VAL (RIGHT$ (ZZ$,2)):NN$ = MIDS
 (ZZ$,CC,1): FOR J = 1  TO EE:NN$ = "0"  +  NM$::  NEXT  J:ZZ$'= "." NN$ + MID$ (Z
Z$,CC + 2,LL - 4):  IF CC  = 2. THEN ZZ$  =  "-" +  ZZ$              !
2950  ZZ$ = LEFTS (ZZ$,VA): RETURN                              ;
2960   REM  '   '                                                  1
2970   REM  NON-LINEAR  LEAST  SQUARES PROGRAM FOR
2980   REM  UNSTEADY-STATE OXYGEN TRANSFER                       i
2990   REM  LY LINFIELD C. BROWN & GEORGE R. FISETTE            I
3000   REM  VERSION  1.0-NOVEMBER 11, 1979                       '
3010   REM  COPYRIGHT  BY  ASCE                                   !
                                       Ill

-------
AJE> :E> EISTID i x
         112

-------

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-------
AE> E> EISTID X 2C
          118

-------
NEW DOMES CLEANED
BY NOTED METHODS
ASCE/EPA
DATA SUMMARY

CLEAN
CLEAN
CLEAN
CLEAN
CLEAN
CLEAN

LPH1
LPH
LPH
LPH
LPH
LPH
HPH2
HPH
HPH
HPH
HPH
HPH
AW3
AW
AW
AW
AW
AW
AIR FLOW
1.0
1.0
1.0
2.0
2.0
2.0

1.0
1.0
1.0
2.0
2.0
2.0
1.0
1.0
1.0
2.0
2.0
2.0
1.0
1.0
-•• 1.0
2.0
2.0
2.0
T (°C)
14
14
14
10
10
10

10
10
10
10
10
10
5
5
5
5
5
5
4
4
4
4
4
4
C*
10.67
12.55
12.85
10.46
11.20
11.74

10.61
10.50
11.10
10.50
11.17
10.75
12.40
12.50
11.77
11.84
12.16
12.30
13.20
13.36
13.90
13.20
13.70
13.70
KLat !
0.0107 ;
0.0075 i
0.0083 :
0.0276
0.0263 1
0.0250 >

0.0369
0.0240
0.0230 '
0.0370 ;
0.0350 '
0.0410
0.0220 i
0.0194 :
0.0220 ;
0.0480 ;
0.0430
0.0400 '
0.0206 !
0.0206 I
0.0204
0.0421 ;
0.0396 '.
0.0380
KLa20
0.0152
0.0108
0.0112
0.0399
0.0375
0.0358

0.0300
0.0320
0.0315
0.0510
0.0477 .
0.0560
0.0314
0.0277
0.0316
0.0685
0.0613
0.0570
0.0300
0.0300
0.0298
0.0615
0.0580
0.0560
 LPH1  -  LOW PRESSURE HOSING

 HPH2  -  HIGH PRESSURE HOSING

 AW3   -  ACID WASHED
                                119

-------
NEW DOMES CLEANED
BY NOTED METHODS
                                                   ASCE/EPA
                                                   DATA SUMMARY

CLEAN
CLEAN
CLEAN
CLEAN
CLEAN
CLEAN

LPH1
LPH
LPH
LPH
LPH
LPH
HPH2
HPH
HPH
HPH
HPH
HPH
AW3
AW
AW -
AW
AW
AW
AIR FLOW
1.0
1.0
1.0
2.0
2.0
2.0

1.0
1.0
1.0
2.0
2.0
2.0
1.0
1.0
1.0
2.0
2.0
2.0
1.0
1.0
• 1.0
2.0
2.0
2.0
T (°C)
11
11
11
11
11
11

9
9
9
9
9
9
6
6
6
6
6
6
4.5
4.5
4.5
4.5
4.5
4.5
C*
10.66
10.20
11.00
11.01
10.83
11.08

10.88
11.07
10.77
10.82
10.96
10.95
12.79
13.00
12.87
12.67
12.74
13.20
13.40
'14.00
14.30
13.76
14.40
13.30
KLat I
0.0196 i
0.0236 !
0.0197 !
0.0350
o.oseo ;
0.0306
'
0.0190
0.0195 ',
0.0200
0.0384 ;
0.0360 ;
0.0380 j
0.0230
0.0210 !
0.0210 ;
0.0430 '
0.0380
0.0350 ;
0.0260 '
0.0220 ,
0.0205
0.0430 I
0.0400 ;
0.0460 ;
KLa20
0.0266
0.0321
0.0270
0.0480
0.0490
0.0420

0.0240
0.0250
0.0260
0.0500
0.0460
0.0490
0.0320
0.0290
0.0300
0.0600
0.0540
0.0480
0.0370
0.0320
0.0296
0.0625
0.0580
0.0660
LPH1

HPH2

AW3
LOW PRESSURE HOSING

HIGH PRESSURE HOSING

ACID WASHED
                                120

-------
NEW DOMES CLEANED
BY NOTED METHODS
                                                   ASCE/EPA
                                                   DATA SUMMARY

CLEAN
CLEAN
CLEAN
CLEAN
CLEAN
CLEAN

LPH1
LPH
LPH
LPH
LPH
LPH
HPH2
HPH
HPH
HPH
HPH
HPH
AW3
AW
AW
AW
AW
AW
AIR FLOW
1.0
1.0
1.0
2.0
2.0
2.0

1.0
1.0
1.0
2.0
2.0
2.0
1.0
1.0
1.0
2.0
2.0
2.0
1.0
1.0
• i.o
2.0
2.0
2.0
T (°C)
9
9
9
9
9
9

4
4
4
4
4
4
5
5
5
5
5
5
7
7
7
7
7
7
»»*
C"
11.58
12.15
14.30
11.32
10.30
10.04

12.60
12.10
10.88
11.90
12.02
11.85
12.80
12.50
13.20
12.77
12.49
12.24
13.10
13.96
14.00
13.26
14.50
13.93
KLat i
0.0150 :
0.0150 ;
0.0100
0.0360
0.0530 i
0.0560 ;
;
i
0.0150
0.0180 '
0.0240 i
0.0360 !
0.0350 .
0.0360 ;
0.0210 i
0.0240 !
0.0210 i
0.0420 I
0.0530
0.05101
0.02401
0.0199
0.0190.
0.0420^
0.0310!
0.04001
KLa20
0.0200
0.0190
0.0130
0.0460 ;
0.0690
0.0730

0.0230
0.0265
0.0360 :
0.0530
0.0510
0.0530
0.0305
0.0350
0.0300
0.0590
0.0760
0.0730
0.0330
0.0270
0.0250
0.0570
0.0420
0.0540
LPH1

HPH2

AW3
LOW PRESSURE HOSING

HIGH PRESSURE HOSING

ACID WASHED
                                121

-------
NEW DOMES CLEANED
BY NOTED METHODS
                                                  ASCE/EPA
                                                  DATA SUMMARY

CLEAN
CLEAN
CLEAN
CLEAN
CLEAN
CLEAN

LPH1
LPH
LPH
LPH
LPH
LPH
HPH2
HPH
HPH
HPH
HPH
HPH
AW3
AW
AW
AW
AW
AW
AIR FLOW
1.0
1.0
1.0
2.0
2.0
2.0

1.0
1.0
1.0
2.0
2.0
2.0
1.0
1.0
1.0
2.0
2.0
2.0
1.0
1.0
, 1.0
2.0
2.0
2.0 t
T (°C)
14
14
14
14
14
14

10
10
10
10
10
10
7
7
7
7
7
7
4
4 •
4
4
4
4
»'*
C"
10.23
10.50
11.30
10.19
10.79
10.65

10.25
10.39
10.29
11.34
10.88
11.73
12.50
13.36
13.34
12.76
12.53
13.15
13.15
13.97
14.60
13.50
14.30
14.70
KLat ,
0.0162
0.0175 i
0.0150 ;
0.0330 :
0.0330 ;
0.0340 ;

i
0.0260 :
0.2480 !
0.0260 ;
0.0370 '
0.0480 :
0.0303
0.0250 •
0.0214 :
0.0210 !
0.0450 :
0.0470 i
0.0420
i
0.0270
0.0210 :
0.0170 i
0.0450 •
0.0380 ;
0.0310 :
KLa20
0.0220
0.0240
0.0210
0.0450
0.0450
0.0470

0.0350
0.0324
0.0340
0.0480
0.0640
0.0403
0.0343
0.0290
0.0280
0.0610
0.0640
0.0580
0.0390
0.0310
0.0250
0.0650
0.0550
0.0460
 LPH1

 HPH2

 AW3
LOW PRESSURE HOSING

HIGH PRESSURE HOSING

ACID WASHED
                                122

-------










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