EPA/600/R-96/149
                                                            June 1996
REPORT OF 1995 WORKSHOP ON GEOSYNTHETIC CLAY LINERS
                             by
             David E. Daniel and Heather B. Scranton
                  University of Texas at Austin
                 Department of Civil Engineering
                 Geotechnical Engineering Center
                     Austin, Texas 78712
            Cooperative Agreement No. CR-821448-01-0
                        Project Officer

                       David A. Carson
              U.S. Environmental Protection Agency
          National Risk Management Research Laboratory
                     Cincinnati, Ohio 45268
  NATIONAL RISK MANAGEMENT RESEARCH LABORATORY
          OFFICE OF RESEARCH AND DEVELOPMENT
        U.S. ENVIRONMENTAL PROTECTION AGENCY
                  CINCINNATI, OHIO 45268
                                                        Printed on Recycled Paper

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                                  DISCLAIMER
      The information in the document has been funded wholly or in part by the United States
Environmental Protection Agency under assistance agreement number CR-815546-01-0. It has
been subject  to the Agency's peer and  administrative review and has been approved for
publication as a U.S. EPA document. Mention of trade names or commercial products does not
constitute endorsement or recommendation for use.

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                                    FOREWORD


       The U-S. Environmental Protection Agency is charged by Congress with protecting the
Nation's land, air, and water resource.  Under a mandate of national environmental laws, the
Agency strives to formulate and implement actions leading to a compatible balance between
human activities and the ability of natural systems to support and nurture life.  To meet this
mandate,  EPA's  research  program  is providing data  and technical  support for  solving
environmental problems  today and building a science knowledge base necessary to manage our
ecological resources wisely, understand how pollutants affect our health, and prevent or reduce
environmental risks in the future.

       The National  Risk  Management  Research  Laboratory is the Agency's center for
investigation  of technological and management approaches for reducing risks from threats to
human health and the environment.  The focus of the Laboratory's research program is on
methods for the prevention and control of pollution to air, land, water, and subsurface resources;
protection of water quality in public water systems; remediation of contaminated sites and
ground water; and prevention and control of indoor air pollution. The goal of this research effort
is to catalyze development and implementation of  innovative, cost-effective environmental
technologies;  develop scientific and engineering information needed by EPA to  support
regulatory and policy decisions; and provide technical support and information transfer to ensure
effective implementation of environmental regulations and strategies.

       This publication has been produced as part of the Laboratory's strategic long-term
research plan.  It is published and made available by EPA's Office of Research and Development
to assist the user community and to link researchers with their clients.


                                        E. Timothy Oppelt, Director
                                        National Risk Management Research Laboratory

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                                     ABSTRACT
       A workshop was held at the EPA's National Risk Management Research Laboratory in
Cincinnati, Ohio, on August 9 and 10, 1995.  On August 9, attendees where shown field plots of
GCLs that have been constructed at a site in  Cincinnati, and given a detailed account of the test
plot layout, instrumentation, and performance to date. Fourteen test plots,  with cross-sections
that are typical of landfill  cover systems,  were constructed.  Five of the test plots were
constructed on 3H:1V slopes, and the remainder were constructed on 2H:1V slopes.  All  test
plots were two GCL roll widths wide (approximately 10 m), and 20 to 30 m long.  The thickness
of the cover materials over the GCLs was approximately 900 mm.  The objective of the project
was to verify that the GCLs would remain stable against mid-plane shear on 3H:1V slopes with a
factor of safety of at least 1.5 So long as the slopes are stable at 2H:1V, it can be demonstrated
that the minimum factor of safety is 1.5 for a 3H:1V slope.  Thus far, all slopes have remained
stable with respect to mid-plane shear, although two  interface failures  did occur between the
GCL and an overlying textured geomembrane. Both failures occurred at the interface between
the woven geotextile component of a GCL and the geomembrane.  Interface shear testing
performed after the failures demonstrated that the failures could have been predicted, based on
the laboratory shear test results.  A significant finding from the project is that in landfill cover
applications, the internal strength of GCLs may not be the critical strength — interface strengths
may be lower than the internal strength of the GCL. Another significant finding has been that
bentonite encased between  two geomembranes  on one test plot has undergone unanticipated
hydration, when the expectation was that it would remain dry.  The cause of hydration has not
been isolated but may be related  to  water migration through  the penetrations made for
instrumentation cables.

       On August 10, a series of presentations summarized recent research findings for the field
test site, as well as other on-going research projects.  Significant information was presented
concerning  laboratory  shear  testing results  and  seepage  rates  through  composite
geomembrane/GCL liners based on flow rates in the leakage detection layer of double composite
liner systems.

       This workshop marks the third in a series of workshops.  The first two were held in 1990
and in 1992.  The breadth and depth of information presented at the 1995 workshop is much
greater than in the earlier two workshops, and reflects the maturing of the GCL industry and the
efforts of many individuals to develop the technical information that is needed to evaluate and
assess GCLs as they are used in waste containment facilities.
                                          IV

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                                   Table of Contents
                                                                               Page No.

Disclaimer                                                                         ii
Foreword                                                                          iii
Abstract                                                                           iv
List of Figures                                                                      ix
List of Tables                                                                       xi
Acknowledgments                                                                 xii

Chapter 1 — Introduction                                                             1

Chapter! — Background on GCLs                                                    3

       2.1  Types of GCLs                                                           3
       2.2  Advantages of GCLs                                                      5
       2.3  Shear Strength of GCLs                                                    6

              2.3.1 Magnitude of Normal Stress                                        6
              2.3.2 Water Content                                                    7
              2.3.3 Rate of Loading                                                  7
              2.3.4 Reinforcement                                                    7
              2.3.5 Amount of Deformation                                            8
              2.3.6 Seismic Loading                                                  9

       2.4 Interface Shear Strength                                                    9

 Chapter 3 — Field Test Pbts in Cincinnati, Ohio                                       10

        3.1 Expectations Concerning Field Performance at the Beginning of the Project     n
        3.2 Layout of the Test Plots                                                   11
        3.3 Plot Compositions                                                        12
        3.4 Anchor Trenches                                                         17
        3.5 Toe Detail  ;                                                          21
        3.6 Instrumentation                                                         23
                     *«O
                     f-
               3.6.1 Moisture Sensors                                                24
               3.6.2 Deformation Gauges                                             28

        3.7  Construction                                                            32
        3.8  Cutting ope Geosynthetics                                              32
        3.9  Field Peifitnance                                                       33

               3.9.1 Reformation Data                                               34

                    :3,9.\.l Total Displacement Data                                 34
                    fe.9.1.2 Relative Displacement                                   35
                    *3.9.1.3 Displacements after Materials in the Anchor               35
                    I      Trench were Cut
                   §.9.1.4 Moisture Gauge Readings                                35
                   6.9.1.5 Summary of Moisture and Deformation Data               35
                    -       for all Plots

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             3.9.2  Interface Slides
37
       3.10 Plot F (Gundseal® with the Bentonite Side Facing Upward)                37
       3.11 Additional Test Plot P (Gundseal® with the Bentonite Side                 40
             Facing Upward)
       3.12 Erosion Control Materials                                              40
       3.13 Summary/Future Plans                                                40

Chapter 4 — Research on GCLs                                                   42

       4.1 Shear Behavior of GCL Interfaces at the EPA Test Plots                     42
             in Cincinnati, Ohio
       4.2 Aspects of GCL Performance of Composite Liners Containing GCLs         45

             4.2.1 Field Hydraulic Performance of Composite Liners                  45
                    Containing GCLs
             4.2.2 Hydration of GCLs Adjacent to Subgrade Soil Layers               47
             4.2.3 Causes of Failure of a Landfill Cover System Containing a GCL     48
             4.2.4 Shear Strength of Hydrated GCLs at High Normal Stress            49
             4.2.5 Shear Strength of GCL-Geomembrane Interfaces                   50

       4.3 University of Texas Research                                            50

             4.3.1 Direct Shear Tests of GCL Bentonite                             50
             4.3.2 Hydration Tests                                                52
             4.3.3 Leachate Compatibility                                         55
             4.3.4 In-Plane Hydraulic Conductivity of a GCL                        60
             4.3.5 Differential Settlement                                         63
             4.3.6 Desiccation Tests                                              69
             4.3.7 Freeze Thaw                                                  69

       4.4 Effect of Freeze-Thaw in the Laboratory and Field                         75

Chapter 5 — Manufacture and Deployment of GCLs                                  79

       5.1 Perspective of CETCO with Respect to Bentomat ®                         79

             5.1.1 Overview                                                     79
             5.1.2 Summary of Technical Data                                     79

                    5.1.2.1 Low Normal Stresses                                  80
                    5.1.2.2 High Normal Stresses                                  80
                    5.1.2.3 Strain Softening                   '                    80
                    5.1.2.4 Long Term Effects                 '                    80
                    5.1.2.5 Testing Methods                                       80
                    5.1.2.6 Summary of Available Data                             81
             5.1.3 Modifications to the Clay Component                            81
             5.1.4 Future Needs for GCLs                                         81

       5.2 Perspective of CETCO with Respect to Claymax®                         82
                                          VI

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             5.2.1 Manufacture                                                   82
             5.2.2 Internal Shear Strength                                          82
             5.2.3 Creep Shear Tests                                               82
             5.2.4 New Products                                                  83

      5.3 Perspective of National Seal Co. with Respect to Bentofix®                  83

             5.3.1 Manufacture                                                   83
             5.3.2 Shear Tests                                                    84
             5.3.3 Creep Tests                                                    84

      5.4 Perspective of GSE Lining Technology with Respect to Gundseal®           85

             5.4.1 GCL Product                                                  85
             5.4.2 GCL Field Test in Cincinnati, Ohio                               86
             5.4.3 Field Instrumentation of GCL/Bentonite Moisture                  86
                    Monitoring Program

Chapter 6 — Report of ASTM Subcommittee D34.04 Subcommittee Activities           88

      6.1 Physical Properties                                                     88
      6.2 Manufacturing QC/QA                                                  88
      6.3 Logistics                                                               89
      6.4 Endurance                                                             89
      6.5 Hydraulic Properties                                                    89
      6.6 Mechanical Properties                                                  89

Chapter? — Regulatory Status of GCLs                                             90

      7.1 Perspective of U.S. EPA Superfund Headquarters                           90
      7.2 Perspective of U.S. EPA Office of Solid Waste                             90

Chapter 8 —- Panel Discussion                                                     92

      8.1 Critical Issues Concerning GCLs - EPA Project Team                       92

             8.1.1  Intimate Hydraulic Contact Vs. Shear Strength                     92
             8.1.2 Internal Shear Strength of GCLs under High Normal Stresses        92
             8.1.3 Long Term Effects                                             92

       8.2 Questions by the Audience                                               93

             8.2.1 Do Bid Projects vs. Designs Need to be Sole-Sourced?              93
             8.2.2 What is the Suitability of Replacing a Compacted Clay              93
                    Liner (CCL) in a Composite Liner with a GCL?
             8.2.3 Should Designs for Waste Containment Structures Be              94
                    Based on Peak or Residual Shear Strengths?

Chapter 9 — References                                                           95
                                          vn

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Appendices
       Appendix A •
       Appendix B -
       Appendix C -
       Appendix D -
       Appendix E -
- List of Attendees
- Total Down-Slope Displacement in Test Plots
- Differential Displacement in Test Plots
- Moisture Instrument Readings in Test Plots
- Results of Interface Shear Tests Performed at Drexel
       University's Geosynthetic Research Institute
      Appendix F — Evaluation of Various Aspects of GCL Performance, Prepared
                          by GeoSyntec Consultants
A-l
B-l
C-l
D-l
E-l

F-l
      Appendix G — Summary of Bentomat Direct Shear Data, Prepared by CETCO   G-1
      Appendix H — Summary of Bentofix Shear Test Results, Prepared by           H-1
                          National Seal Co.
                                        vm

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                                    List of Figures
Figure

2.1
2.2
2.3
2.4
2.5

•3.1
3.2

3.3

3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15

3.16

3.17
3.18
3.19
3.20
3.21
3.22
3.23
 3.24
 3.25
 3.26
 3.27
 3.28

 3.29

 3.30
 3.31
 3.32

 4.1
TJtifi.
General Configuration of Two Principal Types of GCLs.
Commercial GCLs Produced in North America.
Mohr-Coulomb Failure Envelope.
Curved Mohr-Coulomb Failure Envelope.
Peak and Residual Shear Strength.
Page No.

    3
    4
    6
    7
    8
Layout of Test Plots.                                                  12
Cross Section of Test Plots Containing a Geomembrane                   13
       (Plot Composition I).
Cross Section of Test Plots Not Containing a Geomembrane               14
       (Plot Composition It).
Cross Section of Plot E.                                               14
Cross Section of Plots A, F, and P.                                      15
Cross Section of Plot I with Bentofix® I.                                15
Cross Section of Plots D arid N with Bentofix® II.                        16
Cross Section of Plots B and G with Bentomat.                          16
General Cross Section of Plots on a 2H: 1V Slope.                        17
General Cross Section of Plots on a 3H: IV Slope.                        18
General Cross Section of Plots Showing the Width of a Plot.               18
Schematic Diagram of 2H: IV Test Plots                                19
Schematic Diagram of 3H: IV Test Plots.                                19
Anchor Trench Detail (Not to Scale).                                   22
Detail of Drainage at Toe for Sections with Geonet Drainage Layer         22
       (Not to Scale).
Detail of Drainage at Toe for Sections with Granular Drainage Material     23
       (Not to Scale).
Schematic Diagrams of Moisture Sensors.                               24
Locations of Moisture Sensors and Extensiometers.                       25
Location of Moisture Sensors in All Plots Except A and F.                26
Location of Moisture Sensors in Plots A and F.                          26
Soil Types at 2H: IV Test Plots.                                        27
Calibration of Moisture Sensors for Soil A (Typical Calibration).           28
Calibration of Fiberglass Moisture Sensors with Bentonite.                29
Locations of Deformation Sensors.                                     29
Measurement of Shearing Displacement.                                30
Attachment of Deformation Sensor to GCL.                             31
Deformation Table at Crest of Slope.                                   31
Cross-Section at Crest of Slope Showing Cutting of Geosynthetics         33
       Down to Mid-Plane of GCL on Test Plots with a Geomembrane.
Cross-Section at Crest of Slope Showing Cutting of Geosynthetics         33
       Down to Mid-Plane of GCL on Test Plots without a Geomembrane.
Cutting of Slope with Gundseal®, Bentonite Side Facing Upward.         34
Cutting of Slope with Gundseal®, Bentonite Side Facing Downward.       34
Measured Water Contents in the Bentonite in Plot F.                     38

Typical Plot of Shear Stress Vs. Displacement at a Normal Stress          51
       of 17 kPa.
                                           IX

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4.2

4.3


4.4
4.5
4.6
4.7

4.8

4.9
4.10
4.11

4.12

4.13
4.14
Results of Internal Shear Strength Tests on a GCL Hydrated for            51
       Various Periods.
Rate of Wetting of Bentonite Component of Geomembrane-               53
       Supported GCL Placed in Contact with Fine Sand at Different
       Water Contents (from Daniel et al., 1993).
Rate of Wetting of Bentonite Component of Geomembrane-               53
       Supported GCL Placed in Contact with Coarse Sand at Different
       Water Contents (from Daniel et al., 1993).
Bentonite Sealed between Two HDPE Sheets in "Coupons."               54
Results of Hydration Tests on Bentonite Sealed in Coupons.               54
Plan View of Tank Used to Study Effect of Differential Settlement         64
       on GCLs (from LaGatta, 1992).
Cross Sectional View of Tank Used to Study Effect of Differential         65
       Settlement on GCLs (from LaGatta, 1992).
Definition of Distortion.                                              55
Tanks Used to Study Desiccation of GCLs (from Boardman, 1993).         70
Typical Results after Desiccated GCLs Were Permeated                   71
       (from Boardman, 1993).
Plan View of Cooling Coil Used for Freeze-Thaw Tests                   72
       (from Hewitt, 1994).
Cross Section of Tank Used for Freeze-Thaw Tests (from Hewitt,  1994).     73
Cross Section of Tank Used for Freeze-Thaw Tests (from Hewitt,  1994).     73

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                                    List of Tables
Table

3.1
3.2
3.3
3.4
3.5

4.1
4.2
4.3
4.4
4.5

4.6
4.7
4.8
4.9

4.10
4.11
Title
Components of the GCL Field Test Plots.
Summary of Test Plots.
Moisture and Deformation Data.
Possible Pathways of Hydration of Plot F.
Geosynthetic Erosion Control Products.

Summary of Single-Point Direct Shear Tests.
Factor of Safety Vs. Hydraulic Head
Strength  Parameters from Shear Testing.
Composition and Characteristics of the Permeant Liquids.
Summary of Results of Hydraulic Conductivity Tests with
       Different Permeant Liquids (from Ruhl, 1994).
Comparison of Transmissivity Values Found in the Study by
       Harpur, Wilson-Fahmy, and Koerner (1993) and the
       In-Plane Hydraulic Conductivity Tests.
Results of Settlement Tests on Geosynthetic Clay Liners.
Summary of Experimental Results for  0,1, and 3 Freeze-thaw Cycles.
Results of Laboratory Freeze-Thaw Tests (n = Number of Freeze-
       Thaw Cycles).
Results from the Field Freeze-Thaw Tests in Pans.
Hydraulic Conductivities of Large Specimens Removed from Lagoons.
Page No.

   20
   21
   36
   39
   41

   44
   49
   52
   56
  57-58

   62
  66-68
    74
    76

    77
    78
                                           XI

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                               ACKNOWLEDGMENTS
       This workshop was part of a larger effort on a cooperative agreement CR-815546-01-0
dealing with field performance of waste containment systems. The principal investigators for the
project are Robert M. Koerner (Geosynthetic Research Institute, Drexel University), David E.
Daniel (University of Texas), and Rudy Bonaparte (GeoSyntec Consultants). Several individuals
  Srovided key support for the project, including George M. Koerner (Drexel University), John J.
  owders (University of Texas), and Majdi Othman (GeoSyntec Consultants).

       Robert E. Landreth, formerly with the EPA, as well as the EPA project officer, David  A.
Carson, provided key support for this project and for and input to the workshop. The workshop
would not have been possible without  the  active participation of the many individuals who
participated in the workshop.
                                          XH

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                                    CHAPTER 1
                                  INTRODUCTION

      The first geosynthetic clay liner (GCL) workshop sponsored by the U.S. Environmental
Protection Agency (EPA) was held on June 7-8, 1990, in Cincinnati, Ohio, to discuss the use of
geosynthetic clay liners (GCLs) in landfill liner  and cover systems.  One of the primary
objectives of the workshop was to identify the most pressing research needs concerning GCLs.
The 75 attendees of the workshop identified two key research needs: (1) development  of field
performance data, and (2) development of better information concerning the shear strength of
GCLs (Daniel and Estornell, 1991).
      A second GCL workshop was held on June 9-10, 1992, at the same location.  The
purpose of the second workshop was to present and to discuss new information developed on
GCLs. A variety of issues were discussed by the 175 attendees, but the key technical concerns
were once again the development of more field performance data  and development of more
information concerning the shear strength of GCLs (Daniel and Boardman, 1993).
       In the period since the first two GCL workshops, much has been learned about GCLs and
their use in waste containment facilities. A third GCL workshop was held in Cincinnati,  Ohio, at
EPA's National Risk Management Research Laboratory on August  9 and 10, 1995. The third
Workshop was attended by 170 people (see Appendix A for list of attendees).  This report
summarizes the proceedings from the workshop.
       The 1995 GCL workshop had several objectives. The  primary objective was to describe
the progress made on a research project in which GCLs were installed on test field plots at a site
in Cincinnati, Ohio.  The purpose of constructing and monitoring the test plots was to evaluate
the mid-plane (internal) shear strength of GCLs in  real-world, field-scale  situations. A second
objective of the workshop was collect and disseminate the latest  information that has been
developed on GCLs.  Significantly more information is currently available on the performance
of GCLs compared to the time period of the previous workshops.
       The primary presentations at this workshop constitute the major chapters of this report
and were as follows:

    1.  Background on GCLs (presented by David Daniel).
    2.  History and performance of the GCL field test in Cincinnati, Ohio (presented by David
       Daniel, John Bowders, and Heather Scranton).
    3.  Recent research on GCLs (presented by Robert Koerner, Rudy Bonaparte, John Bowders,
       David Daniel, Jason Kraus, David Carson, and Heather Scranton).

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4. Developments by manufacturers (presented by Robert Trauger [Bentomat®], John Fuller
   [Claymax®], John Siebken [Bentofix®], and Richard Erickson [Gundseal®]).
5. Current Status of the development of ASTM standards for GCL testing (presented by
   Larry Well).
6. Regulatory Status of GCLs (presented by Kenneth Skahn and Allen Geswein).
7. Panel Discussion of current issues and further research regarding GCLs and comments
   from conference participants (presented by Rudy Bonaparte, David Daniel, and Robert
   Koerner).

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                                    CHAPTER 2
                             BACKGROUND ON GCLs
2.1  Types of GCLs
      A geosynthetic clay liner (GCL) consists of bentonite sandwiched between two
geotextiles or attached to a geomembrane with an adhesive.  Figure 2.1 shows cross-sections of
the  two general types of GCLs.  Presently, there are four manufacturers of GCLs in North
America and two in Europe.  The ownership of geosynthetic manufacturers can change, as can
the product lines; therefore, the manufacturer should be consulted concerning specific products.
Cross-sections of the current GCLs are shown in Figure 2.2.  The GCLs used in the field test
plots in Cincinnati include Gundseal®, Bentomat®, Claymax® 500SP, and Bentofix®.
                  (A) Geotextile-Encased GCL
                     (Bentonite Sandwiched between Two Geotextiles)
                    (B) Bentonite Supported GCL
                       (Bentonite Glued to Geomembrane)
              Figure 2.1 General Configuration of Two Principal Types of GCLs.

       Bentomat® and Bentofix® consist of dry sodium bentonite sandwiched between two
 geotextiles.  One geotextile is nonwoven while the other geotextile can be either woven or
 nonwoven.  The entire assembly is needle punched together.

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               Bentofix®and Bentomat®
    Woven or Non-Woven
    Geotextile
Needlepunched
Fibers X.
                   Non-Woven Geotextile
                   Claymax®200R

                            Woven Geotextile
       Woven Geotextile
                   Clay max® 500SP
                          Woven Geotextile
       ftSlNftftftW
         Woven Geotextile
                           Sewn Stitches
                      Gundseal®

                 Sodium Bentonite Mixed
                    with an Adhesive
       Geomembrane
Figure 2.2 Commercial GCLs Produced in North America.

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       Claymax® employs two woven geotextiles to contain the bentonite, which is mixed with
an adhesive.  The GCL can either be unstitched (200R) or stitched (500SP).  In the stitched
material, the rows of stitches are spaced 100 mm apart.
       Gundseal®  consists of sodium bentonite mixed with an adhesive and bonded to a
supporting geomembrane. The geomembrane is normally a 0.3- to 0.5-mm thick high density
polyethylene (HDPE) geomembrane, but virtually any geomembrane (smooth or textured) can be
used.

2.2 Advantages of GCLs
       There are many attractive reasons for using GCLs as a component in a liner system or
cover system.  First, GCLs typically have a hydraulic conductivity of 1 to 5 x 10"9 cm/s or less,
which makes them very effective as hydraulic barriers. In addition, the installed cost of GCLs,
which is about $5/m2, or $0.50/ft2, is low compared to compacted clay liners, particularly if clay
must be shipped from off site or if bentonite must be blended with soil to form the clay liner
material.   Under ideal  circumstances,  with clay readily available on site and little or no
processing of the clay required, the cost of a 600-mm thick compacted clay liner can be as little
as $2/m2 to $3/m2 ($0.20/ft2 to $0.30/ft2) in 1995 dollars. If clay must be hauled great distances,
or if bentonite must be blended with on-site soils, the cost of a compacted clay liner is typically
$10/m2 to $40/m2  ($l/ft2 to $4/ft2).  In addition to the material cost savings, the value of
airspace must often be factored into the cost analysis.  For example, if the airspace that would be
occupied by a compacted  clay liner becomes available for disposal of waste, additional  cost
 advantages are realized by the GCL.  For instance, if the cost of waste  disposal is $55/Mg  ($50
 per U.S. ton), and waste has a density of 890 kg/m3 (1500 lb/yd3), then the value of airspace
 associated with a 600-mm thick compacted clay liner is $28/m2 ($2.80/ft2). Thus, the economic
 incentives for using GCLs increase greatly when replacement of a compacted clay liner with a
 GCL generates additional air space that is available for waste disposal.
        There are other advantages of GCLs. GCLs are manufactured in rolls that can be shipped
 anywhere.  A local supply of clay is not needed if a GCL is used instead of compacted  clay.
 Installation of GCLs is easy and rapid. GCLs are resistant to freeze-thaw, wet-dry  cycles, and
 differential settlement.   There are significant disadvantages of all liner materials, including
 GCLs. The pros and cons of GCLs are described by Daniel and Boardman  (1993)
        These advantages are very  significant and are the principal reasons why many owners
 and designers of landfills  and impoundments are increasingly selecting GCLs instead of more
 conventional low-permeability compacted soils.

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 2.3 Shear Strength of GCLs
        One disadvantage of GCLs is the low shear strength of the bentonite contained within the
 GCL. Shear test data on unreinforced, hydrated GCLs show friction angles of about 10 degrees.
 In the two previous  EPA  workshops on GCLs, the shear  strength of the bentonite in GCLs,
 which controls the internal shear strength of unreinforced GCLs, was cited as a primary technical
 concern in the use of GCLs in waste containment systems.  The main factors affecting the
 internal shear strength of GCLs include the magnitude of  normal stress, water content of the
 bentonite, rate of shearing, response of reinforcement, amount of deformation, and effects of
 seismic loading.  These factors are briefly reviewed in succeeding subsections,

 2.3.1  Magnitude of Normal Stress
       The classical Mohr-Coulomb failure criterion for the shear strength of soil is:
         = c+atan
(2.1)
 where t is the shear stress, c is the cohesion, a is the normal stress, and  is the angle of internal
 friction. The concept is illustrated in Fig. 2.3.
             CO
              <5
             £
             CO
                                            Normal Stress (CT)

                       Figure 2.3 Mohr-Coulomb Failure Envelope.

       The ideal Mohr-Coulomb failure envelope is linear. However, the relationship between
shear stress and normal stress for bentonite is not always linear (Fig. 2.4).

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                  1
                                           Assumed Linear FaSure Envelope
Linear Failure Envebpe
Gives Correct Strength for
the Normal Stress of Interest
\
                                                            Actual, Curved
                                                            Failure Envelope
                                    I
                                Normal Stress
                                 of Interest
                                Normal Stress (a)
                   Figure 2.4 Curved Mohr-Coulomb Failure Envelope.
2.3.2 Water Content
       The shear strength of bentonite is sensitive to water content.  The angle of internal
friction decreases with increasing water content.  For example, shear tests that were performed
on an unreinforced GCL at The University of Texas showed that at a water content of 20%, the
angle of internal friction was 22°, but when the water content was increased to 50%, the friction
angle of the unreinforced GCL decreased to 7° (Daniel et al., 1993).   Hydrated bentonite is
significantly weaker than dry bentonite.
2.3.3  Rate of Loading
       The rate of loading of GCLs affects the  shear  strength of the GCL.  The general
experience with bentonite is the slower the loading, the lower the internal shear strength of the
GCL (Daniel et al., 1993). Thus, care should be taken in testing GCLs not to shear the GCL too
quickly.  The procedure for determining shearing  rate that is described in ASTM D3080 for
drained direct shear testing of soil is recommended.
2.3.4 Reinforcement
       Many commercial GCLs are reinforced to enhance the internal shear strength of the GCL.
The reinforced GCLs used in the field test plots included Bentomat®, Claymax® 500SP, and

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Bentofix®. When a reinforced GCL is sheared internally, the needlepunched fibers or sewn
stitches are put into tension as shearing occurs, which enhances internal shear strength. However,
there are limitations on the benefits of this reinforcing, as discussed below.

2.3.5 Amount of Deformation
       The peak  shear  strength  is the maximum  shear strength  measured during shear.
Typically, however, many materials "strain soften"  after the peak strength is reached.  The
residual shear strength is the minimum post-peak shear stress, which typically occurs at a very
large displacement compared to the displacement at which the peak strength is generated.  Figure
2.5 illustrates the difference between peak and residual shear strength.
       If a reinforced GCL is loaded to very large shearing displacements (e.g., 50 mm or more),
reinforcing fibers  may pullout from one or both of the geotextiles, break, or creep.  If the
reinforcing fibers fail, the strength of the reinforced GCL may be about the same as that of an
unreinforced GCL.  The key issue is how much deformation will actually occur in the field, and
whether there is a risk of residual conditions actually developing.
«
(/>
£ J
CO I
c3
CO
Stress-Strain Curvt?
A (Peak)
— • B (Residual)
Deformation
                    CO
                    CO
                    £
                    CO
                    O>
                    ra
                   CO
 Mohr-Coulomb
Failure Envelopes
                                    Normal Stress, a
                       Figure 2.5 Peak and Residual Shear Strength.

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2.3.6  Seismic Loading
       Data on effects of cyclic loading on the internal shear strength of GCLs is very limited.
Several cyclic direct simple shear tests have been performed at The University of Texas.  The
tests indicate that cyclic loading causes a slight increase in the shear strength of dry GCLs. The
increase in strength is the result of a slight densification of the dry bentonite  during cyclic
loading. However, the tests indicate that saturated bentonite may undergo a slight reduction in
strength from cyclic loading.  The reduction increases with increasing number of cycles of
loading. Results have not yet been described in a written report.

2.4 Interface Shear Strength
       The interface shear strength of the GCL with an adjacent material can be the most critical
(i.e., lowest) shear strength.  The shear strength of GCLs at interfaces can be affected by several
factors.  One factor is the interfacing materials.  For example, the friction angle between a GCL
and subsoil will be different from the friction angle between a GCL and a geomembrane.  Also, a
textured geomembrane will typically have a higher interface friction angle with a GCL than a
smooth geomembrane.  A second factor affecting the interface shear strength  of geotextile-
encased GCLs is the different types of geotextiles used in making GCLs. An interface involving
a woven geotextile may have a lower shear strength than an interface involving a nonwoven
geotextile. A third factor is the degree of hydration  of the bentonite and its potential mobility
through the geotextile components of the GCL.  If  hydrated bentonite can swell through the
geotextiles, the hydrated bentonite may "lubricate" the interface with an adjacent material. In
addition, the level of normal stress  and amount  of deformation can influence interface shear
strengths. Distortion before or during deformation could also be a factor. Finally, the amount of
deformation can influence interface shear strength. The large-displacement interface shear
strength is generally less than the peak value.

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                                     CHAPTER 3
                     FIELD TEST PLOTS IN CINCINNATI, OHIO

       Cooperative Agreement CR-821448-01-0 is a multi-task, multi-year research project
entitled, "Field Performance of Waste Containment Systems." The project is being conducted by
the U.S. EPA, Drexel University's Geosynthetic Research Institute, The University of Texas, and
GeoSyntec Consultants.  One of the tasks on this project is to develop more  information
concerning the shear strength of GCLs. The field test plots that are described in this section of
the workshop proceedings constitute the main effort on the GCL shear strength task of the
project.
       The main objective in constructing the field test plots was to investigate the internal (mid-
plane) shear strength of GCLs in  carefully controlled, field-scale tests. Other objectives were to
verify that GCLs in landfill cover systems will remain stable on 3H: IV slopes with a factor of
safety of at least 1.5, to monitor  the deformation and creep of GCLs in the field for as long as
possible, to develop information on erosion control materials, and to better understand the field
performance of GCLs as a component in liner and cover systems.
       Fourteen test plots have been constructed at the ELDA Landfill in Cincinnati, Ohio. Nine
of the plots were constructed on 2H:1V slopes and five were constructed on 3H:1 V slopes. Each
plot is about 9 m wide by 20 or 29 m long and is covered by approximately 0.9 m of cover soil.
Instrumentation was placed  in each test plot (with a few exceptions) in order to monitor the
moisture content of the subsoil and deformations of the GCL. An additional plot consisting only
of cover soil was  constructed on the 2H:1V slope.  This plot did not contain geosynthetic
materials and was used as a control plot to study the effect of erosion on the cover soil on a plot
that did not contain any synthetic  erosion control material.
       Slope angles of 2H:1V and 3H:1V were selected to test the shear strength limits of the
GCLs. The rationale for selecting these slope inclinations was as follows. Many landfill final
covers have slopes of approximately 3H:1V. If GCLs are to be widely used in landfill covers,
they will have to be stable at a slope angle of 3H:1V. Thus, the 3H:1V slope was selected to be
representative of a typical landfill cover.  However, it is not sufficient to demonstrate that GCLs
are stable  on  3H:1V slopes — it  must be shown that they are stable with an adequate factor of
safety. Many regulators and design engineers require that permanent slopes have a minimum
factor of safety for static loading of 1.5.
       For an infinite slope in a cohesionless material, with no seepage, the factor of safety (F)
is:
                                          10

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       F =
           tan<])
(3.1)
           tan
where  is the friction angle and (3 is the slope angle. If a GCL remains stable on the 2H:1V
slope, the friction angle of the GCL (assuming zero cohesion) must be at least 26.6°, and for this
friction angle, the factor of safety on a 3H:1V slope must be at least 1.5.  Thus,  the logic was to
try to demonstrate a minimum factor of safety of 1.5 on 3H:1V slopes, and in order to do this, it
was necessary to test the GCLs on 2H:1V slopes.   It was recognized that constructing a 2H:1V
slope was pushing the test to (and possibly beyond) the limits of stability, not necessarily of the
mid-plane of the GCLs but certainly at various interfaces within the system.

3.1 Expectations Concerning Field Performance at the Beginning of the Project
       During the conception and design of the field test plots, there were several expectations
concerning the performance of the GCLs.  First, it was assumed that if the GCLs were placed
with the bentonite  in contact with the subgrade soils that the bentonite  would hydrate by
absorbing water from the adjacent soils. However, it was also assumed that if a geomembrane
separated the bentonite component of the GCL from the underlying subsoil, and a geomembrane
was placed over the bentonite to encase the  bentonite between two geomembranes, that the
bentonite would be isolated from adjacent soils (except at edges) and would not hydrate.
       A key expectation was that none of the GCLs would fail at the mid-plane on either the
3H:1V or 2H:1V slopes.  This expectation was  based on the results of mid-plane laboratory
shearing test on fully-hydrated GCLs.  Interface shear slides were viewed as possible, but the
greatest concern was with the GCL/subsoil interface.  It was predicted that deformations of the
GCLs would be downslope with the largest deformations on the 2H:1V slopes.  Creep of the
GCLs was considered possible.  Differential (shear) deformations were expected to be nominal.

3.2  Layout of the Test Plots
       The test plots were constructed at the ELDA Landfill in Hamilton County, Cincinnati,
Ohio.  Fourteen test plots containing a GCL as a component were constructed. The layout of the
plots is shown in Figure 3.1.  Each plot was assigned  a letter.  Five plots (plots A-E)  were
constructed on a 3H:1V slope, and nine plots (plots F to L, N, and P) were built on a 2H:1V
slope.  An additional plot, plot M, which consisted of only cover soil and no geosynthetics, was
an erosion control plot that was installed, on a 2H:1V slope to document the degree of erosion
that would occur if no synthetic erosion control material was placed over the cover soil.  In all
                                           11

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other plots, a synthetic erosion control material covered the surface of the test plot.  Plots on the
2H:1V slope were about 20 m long and 9 m wide; plots on the 3H:1V slope were about 29 m
long and 9 m wide.
                                                       3H: 1V Test Plots
                                                        DDDDD
                                                        ABODE
            2H:1V Test Plots
  'C?
H/W
                                                            N
                           Figure 3.1 Layout of Test Plots.

3.3 Plot Compositions
      Four different types of GCLs were placed  at the site:  Gundseal®,  Bentomat®,
Claymax® 500SP, and Bentofix®.  Two styles of Bentofix® were employed.  Bentofix® I
contained nonwoven geotextiles on both surfaces. Bentofix® II contained a woven geotextile on
the side that faced downward and a nonwoven geotextile on the side that faced upward.
      Two general designs were employed. The principal design involved a subgrade overlain
by a GCL, textured geomembrane, geotextile/geonet/geotextile drainage layer, and 0.9 m of
cover soil. This cross section is typical of many final cover systems for landfills being designed
today. The geotextiles were heat-bonded to the geonet. A nonwoven, needlepunched geotextile
was used  between the textured geomembrane  and  geonet in  an effort to develop a  high
coefficient of friction between the  geomembrane and drainage layer.   This  type of plot
composition (Plot Composition I) is shown in Figure 3.2.  Acronyms used  are GT (geotextile),
GN (geonet), GM (geomembrane), and GCL (geosynthetic clay liner).
                                        12

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                Geosynthetic Erosion
                Control Material
                  Cover Soil
                   GT/GN/GT
                          GM
                         GCL

                     Subsoil
               rr.* t\* • .* • .• *\* • V • .• • .* • .* • .* • .*

•'•:-'::'s::''&:'':\'-'-:'''-^
                      Plot  Slope   GCL
                       A    3:1   Gundseal
                       B    3:1   Bentomat
                       C    3:1   Claymax
                       D    3:1   Bentofix II
              Hoi Slope
                F
                G
                H
                I
                N
                P
2:1
2:1
2:1
2:1
2:1
2:1
  GCL
Gundseal
Bentomat
Claymax
Bentofix I
Bentofix II
Gundseal
              Notes:
               1.  Bentomat was installed with woven geotextile facing upward.
               2.  Bentofix I was Bentofix NW, which has a nonwoven geotextile on both sides.
               3.  Bentofix II was Bentofix NS, which had a woven geotextile facing downward.
   Figure 3.2 Cross Section of Test Plots Containing a Geomembrane (Plot Composition I).


       The second design involves a GCL overlain by 0.3 m of drainage soil, a geotextile, and

0.6 m of cover soil. This design is also typical of current GCL designs for final cover systems in

which a geomembrane is not used.  This design (Plot Composition n) is shown in Figure 3.3.

       In Plot E (Figure 3.4), the bentonite part of the Gundseal® GCL is in direct contact with

the subsoil, the geomembrane portion of the GCL is facing upward, and a geonet and 0.9 m of

cover soil has been placed on top of the GCL.  Plots A, F, and P (Figure 3.5) were constructed

with the bentonite side of Gundseal®  facing upward and the geomembrane portion in contact

with the subsoil.  The composition of plots with Bentofix I and Bentofix II are shown in Figures

3.6 and 3.7, respectively, and plots with Bentomat are shown in Figure 3.8.
                                            13

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                     Geosynthetic Erosion
                     Control Material
                  Cover Soil
                  Geotextile
                   Granular
                        GCL

                    Subsoil
                            Plot _Slope 	GCL	
                             J   2:1   Bentomat (Woven Side Up)
                             K   2:1   Claymax
                             L   2:1   Bentofix I (NonWoven on both Sides)
Figure 3.3 Cross Section of Test Plots Not Containing a Geomembrane (Plot Composition II).
                          Cover Soil
                         GT/GN/GT _
                       (Drainage Layer)


                       GCL: Gundseal_
                      "Bentonite Down""
                            Subsoil
ILJiUiLJiLJiLILI£Jdi!J£Ji!JiLiattel
oncnnnnnnnnonnc

                          Figure 3.4 Cross Section of Plot E.
                                         14

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      Cover Soil
      GT/GN/GT	
    (Drainage Layer)
  GCL: Gundseal
  "Bentonite Up"
        Subsoil

    Figure 3.5 Cross Section of Plots A, F, and P.
        Cover Soil
        GT/GN/GT


             GM

            nonwoven

    GCL: Bentofix I -
            nonwoven


         Subsoil  -
 t-ILJLJLJlLJLJlLllLllLJlllLllLllLILJ
nnnDcnnnnonnncn
Figure 3.6 Cross Section of Plot I with Bentofix® I.
                       15

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          Cover Soil
          GT/GN/GT •

               GM
             nonwoven
     GCL: Bentofix II
                woven

           Subsoil  —
                        ]nncnnnnnnnnnnnnnt
Figure 3.7 Cross Section of Plots D and N with Bentofix® II.
         Cover Soil
        GT/GN/GT
      (Drainage Layer)
snnnnonnnnnnnncnnc
                woven —*-t]
     GCL: Bentomat
             nonwoven

           Subsoil
 Figure 3.8 Cross Section of Plots B and G with Bentomat.
                        16

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       Plot M is the erosion control section and consists only of 0.9 m of cover soil.  There are
no geosynthetic materials or instrumentation inside the erosion control section.
       General  cross sections are shown in Figure 3.9 for plots constructed on the 2H:1V slope
and in Figure 3.10 for plots constructed on the 3H:1V slope. A general cross section of a plot's
width is shown  in Figure 3.11. Each plot width was equal to two GCL panels minus a 150 mm
overlap.  The spaces  between plots on the 2H:1V slope ranged between 0 m and 1.5,  and were
typically 1.5 m on the 3H:1V slope. There were graded drainage swales only on the 3H:1V
slopes.  Table 3.1 lists the slope angles, plot, type of GCL, and a description of the plot cross-
section from top to bottom.  Table 3.2 lists the composition, dimensions, etc., of each plot.
Figures 3.12 and 3.13 are schematics of the 2H:1V and 3H:1V slopes, respectively, at the site.
                    Subsoil
                   Drainage 1
                 (GT/GN/GT or Granular)
                                 GM
                Figure 3.9  General Cross Section of Plots on a 2H:1V Slope.
 3.4 Anchor Trenches
       Anchor trenches were constructed at the crest of each test plot. On the 3H:1V and 2H:1V
 slopes all of the geosynthetic materials - GCL, geomembrane, and geonet (if present) - were
 brought into the anchor trench. A membrane cap strip was placed over the GCL in the anchor
 trench with the purpose of preventing moisture from entering the GCL from the crest of the plot.
 A typical anchor trench detail is shown in Figure 3.14.
                                           17

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             Crest
    Geocom posit e
      Drainage
       Material
                                                       0.9 m
     Figure 3.10 General Cross Section of Plots on a 3H:1V Slope.
 0.9m
                                 Dra'nage Layer:
                                   GT/GN/GT
                                   or Granular
Erosion
Control
  Mat
                                                    Coyer Soil
                 One GCL Panel
                 Width: 4 to 5.5 m
                Two GCL Panel Widths: 8 to 11 m
                Total Width of Test Plot: 10 to 13 m
Figure 3.11 General Cross Section of Plots Showing the Width of a Plot.
                                18

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                                                 No Geosynthetics
                                    Granular Drainage
            w/ GM & GT/GN/GT         & No GM
Crest -*
        Gundseal

        
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                   Table 3.1 Components of the GCL Field Test Plots.
Plot
A
B
C
D
E
F
G
H
I
J
K
L
M
N
P
GCL
Gundseal
Bentomat
Claymax
Bentofix n
Gundseal
Gundseal
Bentomat
Claymax
Bentofix I
Bentomat
Claymax
Bentofix I
Erosion
Control
Bentofix n
Gundseal
Target
Slope
(deg.)
18.4
18.4
18.4
18.4
18.4
26.6
26.6
26.6
26.6
26.6
26.6
26.6
26.6
26.6
26.6
Actual
Slope
(deg.)
16.9
17.8
17.6
17.5
17.7
23.6
23.5
24.7
24.8
24.8
25.5
24.9
23.5
22.9
24.7
Cross-section
(from top to bottom)
Soil/GN/GM/GCL (Bent, up)
SoiVGN/GM/GCL (W up)
SoiVGN/GM/GCL
Soil/GN/GM/GCL (NW up)
Soil/GN/GCL (Bent, down)
Soil/GN/GM/GCL (Bent, up)
SoiVGN/GM/GCL (W up)
SoiVGN/GM/GCL
Soil/GN/GM/GCL (NW-NW)
Soil/GT/Sand/GCL (W up)
Soil/GT/Sand/GCL
Soil/GT/Sand/GCL (NW-NW)
Soil
SoiVGN/GM/GCL (NW up)
Soil/GN/GM/GCL (Bent, up)
where:
      Soil = cover soil
      GN = geonet
      GM = textured geomembrane
      GT = geotextile
      GCL = geosynthetic clay liner
      Bent up = bentonite side of Gundseal facing upward (GM against subgrade)
      Bent, down = bentonite side of Gundseal against subgrade
      W up = woven geotextile of GCL up, nonwoven side of GCL against subgrade
      NW up  = nonwoven geotextile of GCL up, woven side of GCL against subgrade
      NW-NW = both sides of GCL nonwoven
      Bentofix I is Bentofix NW, with a nonwoven geotextile on both sides
      Bentofix II is Bentofix NS, with a woven geotextile facing upward.
                                         20

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                           Table 3.2 Summary of Test Plots.
Plot
A
B
C
D
E
F
G
H
I
J
K
L
M
N
P
GCL
Type
Gundseal
Bentomat
Claymax
Bentofix n
Gundseal
Gundseal
Bentomat
Claymax
Bentofix I
Bentomat
Claymax
Bentofix I
Erosion
Control
Bentofix E
Gundseal
Geo-
memb.
Cap
(Y/N)
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N
N
N
N
Y
Drainage
Type
GN
GN
GN
GN
GN
GN
GN
GN
GN
Sand
Sand
Sand
Sand
Sand
GN
Slope
3H:1V
3H:1V
3H:1V
3H:1V
3H:1V
2H:1V
2H:1V
2H:1V
2H:1V
2H:1V
2H:1V
2H:1V
2H:1V
2H:1V
2H:1V
Slope
Length
(m)
28.9
28.9
28.9
28.9
28.9
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
20.5
Crest
Elev.
(m)
179.2
179.2
179.2
179.2
179.2
157.9
157.9
157.9
157.9
157.9
157.9
157.9
157.9
157.9
157.9
Toe
Elev.
(m)
170.0
170.0
170.0
170.0
170.0
148.7
148.7
148.7
148.7
148.7
148.7
148.7
148.7
148.7
148.3
Test
Plot
Width
(m)
10.5
9.0
8.1
9.1
10.5
10.5
9.0
8.1
9.1
9.0
8.1
9.1
7.6
9.1
10.5
Notes:
       1. Bentofix I is Bentofix NW, with a nonwoven geotextile on both sides
       2. Bentofix II is Bentofix NS, with a woven geotextile facing upward.
       3. Bentomat was installed with the woven geotextile facing upward.
3.5 Toe Detail
       At the toe of the slope the geomembrane and geonet were extended beyond the GCL in
the plots on the 3H:1V and~2H:lV slopes.  The geomembrane and geonet were extended
(daylighted) approximately 1.5 m past the end of the cover soil as shown in Figure 3.15. The toe
was designed to provide no buttressing effect for the cover soil.
                                         21

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                      Geomembrane
                        Cap Strip
GT/GN/GT

  GM
                  \Anchor
                  ^Trench
                  ^Backfill
                   Figure 3.14 Anchor Trench Detail (Not to Scale).
                                      GT/GN/GT
      GCL
                                                    1 to 2 m Daylighted
                                                        GT/GN/GT
Figure 3.15 Detail of Drainage at Toe for Sections with Geonet Drainage Layer (Not to Scale).
                                      22

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       The drainage detail at the toe of the 2H:1V slopes with granular drainage was developed
to prevent clogging (Figure 3.16). In order to maintain stability of the drainage material, a 4.2-m
wide piece of geonet was placed on top of the last 1.5 m of GCL at the toe of the slope.  The
geonet extended approximately 1.5 m past the end of the GCL. Sand was placed on the geonet
above the GCL to ensure hydraulic continuity between the sand and geonet.  The sand extended
on the geonet about 0.5 m past the end of the GCL. Cover soil was then placed on the sand and
geonet.  At the toe of the slope, the geonet was excavated and exposed to permit drainage of the
encapsulated sand layer.
           GCL
                                                         = 1.5 m Daylighted
                                                            GT/GN/GT
Figure 3.16  Detail of Drainage at Toe for Sections with Granular Drainage Material (Not to
            Scale).
3.6 Instrumentation
       The objectives of the instrumentation for the field test plots were to monitor the wetting
of the subsoil and the  bentonite in the GCLs,  and to monitor deformations of the  GCLs.
Moisture sensors were installed to verify that the bentonite was hydrated, or in the case of plots
A, F, and P, to verify that the bentonite was dry. Extensometers were installed to document the
                                          23

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mid-plane shear and creep of the GCLs in each plot.  As  there was  a limited budget,  the
instrumentation was selected based on simplicity, low cost, and redundancy.

3.6.1  Moi sture Sen sors
       Moisture sensors were installed in each test plot in order to assess the moisture conditions
impacting the bentonite within the GCLs.  Two types of sensors were  used in the project: a
gypsum block sensor and a fiberglass mesh sensor (Figure 3.17). The gypsum block sensors
were placed in the subsoil beneath the GCLs; the fiberglass sensors were placed within  the
bentonite  of the GCLs.  Both sensors operate on a resistance  basis. The fiberglass sensors
contain a porous fiberglass mesh embedded in two wire screens .  The resistance to flow of
electric current between the two screens is dependent on the moisture present in the fiberglass
mesh.  The resistance is measured and converted to moisture  content by comparison with a
calibration chart.  The calibration  is a function of soil type and the constituents of the soil
moisture.   The gypsum block sensors have two concentric spirals of wire between which
resistance of gypsum is determined.  The electrical resistance of the gypsum is a function of the
moisture content of the gypsum. The resistance is measured using a digital meter manufactured
specifically to measure resistance for these sensors.
                   Gypsum Block
                               t
  Fiberglass Moisture Sensor
40 mm
                              40 mm
                               I
                       25 mm
       25 mm
                   Figure 3.17 Schematic Diagrams of Moisture Sensors.

      The sensors were placed on the centerline of one of the two GCL panels at three locations
 top, middle, and bottom - of each plot as shown in Figure 3.18.  The sensors were installed 5.2
                                          24

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m, 10.7 m, and 16.8 m from the crest on the 2H:1V slope and 6.1 m, 15.2 m, and 24.4 m from
the crest on the 3H:1V slope. At each location two, and in some cases three, moisture sensors
were placed in the subsoil, at the subsoil-GCL interface, and in a few instances, above the GCL.
The purpose of the sensors was to monitor the moisture content of the bentonite and soil adjacent
to the bentonite. Because most plots contained a geomembrane above the GCL, placing sensors
in the cover soil would not provide information on moisture conditions within or near the  GCLs.
Therefore, moisture sensors were generally placed adjacent to or beneath the GCLs. A cross
section of the moisture sensor installation in all plots except for plots A and F, is shown in  Figure
3.19.  Figure 3.20 shows how the moisture sensors were installed in plots A and F.
                         (MIDDLE)
                                       • Cluster of Moisture Sensors
                                       B Extensometer

111
2n
aS
4 IB
«
5IH
CREST
•1
• 2
B3
• 4

IDE "5
                                      T      \
                                Left GCL Panel   Right GCL Panel
                Figure 3.18 Locations of Moisture Sensors and Extensiometers.

 The moisture sensors in Plot P were installed differently than the other plots.  Only fiberglass
 moisture sensors were installed in Plot P.  Sixteen moisture sensors were placed in a 4 x 4 grid
 on the upper side of the bentonite of the GCL but underneath the overlying geomembrane.
        The gypsum blocks and digital meter were obtained from Soil Moisture Equipment
 Corporation of Santa Barbara, CA. The fiberglass sensors were obtained from Techsas, Inc. of
 Houston, TX.
                                            25

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GT/GN/GT


      GM




     GCL

        Gypsum
        Block
  Figure 3.19  Location of Moisture Sensors in All Plots Except A and F.
                 .•v.'V.-v.''V-.--v^^^
                 A^^•^^VA/^^^AVAV^V^V^V^^^^^^^^^^^^^VO/
                                                            Fiberglass
      Gypsum
      Block
      Figure 3.20 Location of Moisture Sensors in Plots A and F.
                                26

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       As mentioned above, the electrical resistance of a moisture  sensor is measured and
converted to moisture content by comparison with a calibration chart.  The moisture sensor
readout device used on this project reads from 0 to 100, with 0 corresponding to no soil moisture
and 100 corresponding to a very wet soil. However, the calibration is a function of soil type.
       There are generally four different soil types at the site.  The different subsoils on the
2H:1V slope are shown in Figure 3.21.  Soil A is a gray fat clay, soil B is a clayey silt, and soil C
is a silty clay (field classifications).  The subsoil on the 3H:1V slope  is primarily a clayey silt
(soil D).
            Crest
                   Soil A:  Gray Fat Clay
                   Soil B:  Clayey Silt
                   Soil C:  Silty Clay
B
B
B
B
B
B
f
B
'C

B
C
'
C

C
>
C
A
•
A
             Toe
             PLOT:  F     G    H     I
K
M    N
                        Figure 3.21 Soil Types at 2H: IV Test Plots.

       Calibration tests were performed for both the gypsum block and fiberglass moisture
 sensors for soils A, B, C, and D.  A 1000 ml beaker was filled with soil, and a circular piece of
 Gundseal® was placed above the soil with the bentonite portion of the GCL in contact with the
 soil. A small layer of sand was placed over the GCL and a pressure of 18 kPa was applied to the
 specimen.  A gypsum block was inserted within the subsoil, and a fiberglass moisture sensor was
 placed at the interface of the GCL and the subsoil.  The subsoil was incrementally wetted, and
 after the moisture gauge reading had equilibrated, the resistance reading was recorded and a
 sample of the soil was obtained for measurement of water content. A typical calibration curve
 for the gypsum block in the subsoil and the fiberglass moisture gauge at the soil/GCL interface is
 shown for soil A in Fig. 3.22.
                                            27

-------
         j=p   100

         o
         V)
        I
        w
80

60

40

20

 0
                           • Fiberglass Sensor-GCL Interface
                           -Gypsum Sensor Embedded in Soil
                0.00       5.00      10.00     15.00      20.00
                                     Water Content (%)
                                                     25.00      30.00
         Figure 3.22  Calibration of Moisture Sensors for Soil A (Typical Calibration).

       The calibration of the fiberglass moisture sensor with bentonite was performed as
 follows. A fiberglass sensor was sandwiched between two prewetted pieces of Gundseal® so
 that the sensor was surrounded by bentonite. Sand was placed below and above the GCLs, and a
 pressure of 18 kPa was applied.  After the moisture gauge reading had stabilized, the moisture
 gauge reading was recorded. The calibration curve for the fiberglass moisture sensor with
 bentonite is shown in Fig. 3.23.  The scatter is  due to the use of 15 different sensors in the
 development of the calibration curve (each moisture  sensor should ideally have its  own
 individual calibration curve).  This  calibration curve  can clearly be used to qualitatively
 distinguish whether the bentonite is relatively dry  or saturated. Beyond that, however, statistical
 scatter limits resolution.  For example, a moisture gauge reading of 20 indicates that the water
 content of the bentonite could range between 40  and 150%, and for a gauge reading of 80 the
 water content of the bentonite could range between 190 and 290%.  However, a gauge reading of
 close to 0 clearly indicates that the bentonite is dry, and a reading close to  100 clearly indicates
 that it is wet.

 3.6.2  Deformation Gauges
       Deformation gauges, or  extensometers, were  installed in each plot to measure
deformations and to assess shear strains in the GCL at multiple locations.  Twenty deformation
gauges were installed in each plot (10 pairs on each panel). Five gauges in each panel were
attached to the upper  side of the GCL along the centerline.  Five gauges of each panel were
attached to the lower portion of the GCL directly opposite the gauge attached to  the upper
surface of the GCL.  The layout of the deformation gauges on the upper side of a GCL is shown
                                          28

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in plan view in Fig. 3.24. With gauges on the upper and lower side of the GCL, the difference in
total deformation  between the upper and lower gauges provides  a measure of shearing
deformation. Figure 3.25 shows the measurement of the differential movement (AL) of the upper
and lower geotextile of the GCL.
O)
'o
o>
°^
o
V)
CO
2?
u

'o
120-
100-

80-
60-
40-

20-
0 •
              0
TOO
150
200
250
300
                                      Water Content (%)
            Figure 3.23  Calibration of Fiberglass Moisture Sensors with Bentonite.
                  Crest
                                                           Toe
                      Figure 3.24 Locations of Deformation Sensors.
                                          29

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                         GM
              Bentonite
              Deformatio
                 Cable
                         Fish Hook
                                                               Geotextile
                   8
                   Q.
                   CO
                   b
Upper Gage

Lower Gage
                                            Time
                   Figure 3.25 Measurement of Shearing Displacement.
      Each extensometer consisted of a wire running from its point of attachment to above the
crest of the slope.  The wire was contained within a 6.4-mm OD (outside diameter) plastic
tubing, and was connected to a fish hook at the end of the wire (Figure 3.26). The fish hook was
attached by epoxy to the surface of the geotextile component of the GCL.  Each wire extended
from the fish hook to a monitoring station, or deformation table, at the crest of the slope. A
deformation table is shown in Figure 3.27.
                                        30

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                     i.4-mm OD Plastic Tubing
  y3-mm Diameter Steel Cable

/ Epoxy,
  Top Surface
  Upper Geotextite
      Bentonite
                                       GCL
Figure 3.26  Attachment of Deformation Sensor to GCL.
                                       Deformation
                                        Indicator
   Figure 3.27 Deformation Table at Crest of Slope.
                         31

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3.7 Construction
       Construction of the plots began on November 15, 1994, and was completed on November
23,1994.  The construction sequence was as follows:

    1.   Subgrade preparation.
    2.   Installation of moisture sensors in the subgrade and at the surface of the subgrade.
    3.   Placement of GCL.
    4.   Installation of the extensometers and deformation cables.
    5.   Installation of moisture gauges within the GCL (plots A, F, P).
    6.   Placement of geomembrane (not applicable to plots J, K, L, and M).
    7.   Placement of geonet or granular drainage layer (plots J, K, L, M).
    8.   Placement of geotextile (plots J, K, L, M only).
    9.   Placement of cover soil.
    10.  Construction of deformation tables.

3.8 Cutting of the Geosynthetics
       With other geosynthetic material besides the GCL leading into the anchor trench, part of
the down-slope component  of force  created by the cover soil is carried by tension in the
geosynthetic materials. To concentrate all of the shear stress within the mid-plane of the GCL,
the geosynthetic materials above the mid-plane of the GCL were severed.  The geosynthetics
above the mid-plane of the GCLs in plots A through D (3H:1V slope) were cut on April 13,
1995, and the geosynthetics above the mid-plane of the GCLs on the 2H:1V slopes and plot E
(3H:1V slope) were cut on May 2,1995.
       In  plots with geotextile-encased GCLs, the geonet, geomembrane,  and  the upper
geotextile of the GCL were cut at the crest of the slope down to the mid-plane of the GCL as
shown in Fig. 3.28.  The geosynthetic materials in plots constructed with a granular drainage
layer were cut down to the mid-plane of the GCL as shown in Fig. 3.29. The granular drainage
material did not extend into the  anchor trench,  so the geotextile separating the cover soil and
drainage soil was cut as well as the upper geotextile in the GCL.
       The cutting of anchor trench materials in plots with  Gundseal® is shown in Figures 3.30
and 3.31.  In the case with the bentonite side of the GCL facing up (Figure 3.30), the geonet and
geomembrane were cut leaving the entire GCL intact.  In the case with the bentonite side of the
GCL facing downward (Figure 3.31), the geonet and the geomembrane of the GCL were cut.
                                         32

-------
                                Upper Geotextile
                                   in GCL Cut
          GT/GN/GT
Figure 3.28   Cross-Section at Crest of Slope Showing Cutting of Geosynthetics Down to Mid-
             Plane of GCL on Test Plots with a Geomembrane.
                            Upper Geotextile
                               in GCL Cut
          GCL-


                                      '.'.  'Subsoil •
                                                                  Granular
                                                                  Drainage
Figure 3.29   Cross-Section at Crest of Slope Showing Cutting of Geosynthetics Down to Mid-
             Plane of GCL on Test Plots without a Geomembrane.
 3.9 Field Performance
       Deformation and moisture data have been collected once every two to three weeks since
 the plots were installed. The data have been combined into three different types of plots. Two
 different graphs are associated with deformation movements: 1) total displacement versus time,
                                          33

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 and 2) relative deformation versus time. The third type of graph is associated with the wetting of

 the GCL and subgrade soils and shows the moisture gauge readings versus time.
                                   Only GT/GN/GT
                                      &GMCut
             GT/GN/GT
                  GM
          Gundseal GCL
          (Bentonite Up)
        Figure 3.30  Cutting of Slope with Gundseal®, Bentonite Side Facing Upward.
                                   GT/GN/GT & GM
                                  Component of GCL
                                         Cut
               GT/GN/GT
             Gundseal GCL
           (Bentonite Down)
       Figure 3.31 Cutting of Slope with Gundseal®, Bentonite Side Facing Downward.
3.9.1  Deformation Data

3.9.1.1 Total Displacement Data

       Total displacement graphs for all plots are presented in Appendix B. Total displacement

is the displacement of the gauge after the construction period.  The total displacement is referred
                                         34

-------
to as "steady state" displacement in Appendix B.  Each total displacement vs. time figure
involves four plots.  The two upper graphs show total displacement for the upper and lower
deformation gauges at the crest of the slope (gauge 1); while the two lower are for the upper and
lower deformation gauges for the toe (gauge 5) of the slope.  Each graph includes data points for
both the left and right GCL panels of the plot.  The vertical axis on the graphs show values of
increasing displacement down the axis (to simulate downslope movement). The accuracy of the
deformation gauges is thought to  be approximately ± 25 mm.  With this accuracy, the
deformation gauges can only be used to distinguish larger deformations or general trends in the
movement of the GCL. For plot A, the total, deformations associated with plot A are less than 25
mm.

3.9.1.2  Relative Displacement
       The  relative  displacement, or the  displacement of the  upper gauge minus the
displacement of the lower gauge, has been plotted versus time in Appendix C for each test plot.
A positive value of relative displacement indicates that the GCL is experiencing shear in the
downslope direction.  The vertical axis on the graphs in Appendix C shows values of increasing
displacement down the axis (to simulate downslope shear).  The relative displacement versus
time graphs include pre-cutting as well as post-cutting deformations.

3.9.1.3  Displacements after Materials in the Anchor Trench were Cut
       In both,the graphs of  total displacement versus time  (Appendix B)  and relative
displacement versus time (Appendix C), the times when the anchor trench materials were cut is
noted.  There was no sudden movement after the cutting of the geosynthetics in any test plot.

3.9.1.4  Moisture Gauge Readings
       The readings from the moisture sensors are plotted versus time in Appendix D. These
figures provide a general indication of how the soil is wetting and to what extent the soil has
become saturated. The moisture reading is the instrument reading, not the actual water content.

3.9.1.5  Summary of Moisture and Deformation Data for all Plots
       Moisture and deformation data for all test plots are summarized in Table 3.3.  Only the
readings from the fiberglass moisture sensors are included in Table 3.3.
       Plots A through E on the 3H:1V slope have all deformed less than 25 mm.  The moisture
reading of the fiberglass gauges sandwiched between the bentonite of the GCL and the overlying
                                          35

-------
geomembrane has remained zero for plot A (Gundseal® with the bentonite side facing upward)
and has ranged from 0 to 90 for most of the other plots on the 3H: 1V slope.
                        Table 3.3  Moisture and Deformation Data.
Plot
A
B
C
D
E
F
G
H
I
J
K
L
N
P
Slope
3H:1V
3H:1V
3H:1V
3H:1V
3H:1V
2H:1V
2H:1V
2H:1V
2H:1V
2H:1V
2H:1V
2H:1V
2H:1V
2H:1V
GCL®*
Gundseal (Bent, up)
Bentomat
Claymax
Bentofix II
Gundseal (Bent, down)
Gundseal (Bent, up)
Bentomat
Claymax
Bentofix I
Bentomat
Claymax
Bentofix I
Bentofix II
Gundseal (Bent, up)
Fiberglass
Moisture
Sensor
Reading**
0(B)
0-10
0-90
0-70
0-70
0 - 100 (B)
0-90
0-60
0-90
0-90
0-90
0-100
0-90
0-10(B)
Total
Movement
(mm)
<25
<25
<25
<25
<25
<375
sliding***
sliding***
<100
<50
<25
<50
<25
NA
where:
       *Bent. up = bentonite side of Gundseal® facing upward (GM against subgrade)
        Bent, down = bentonite side of Gundseal® against subgrade
       **readout value (not water content); sensor placed at the interface of the GCL and subsoil
        B = sensor placed within the GCL
       *** interface slide occurred — see section 3.9.2

       The plots on the 2H:1V slope have deformed more than the plots on the 3H:1V slope.
Plot F (Gundseal® with the bentonite side facing upward) has experienced deformations close to
375 mm. Plots G and H have slid at the geomembrane/GCL interfaces, and a discussion of the
interface slides will follow in the  next subsection. The largest displacement of the other plots is
less than 100 mm. Deformations in plot P are not being monitored (no deformation gauges were
                                          36

-------
installed). The moisture gauge readings show that all of the plots (with the exception of plot P)
have experienced wetting of the bentonite within the GCL,  with a general trend of increased
wetting near the toe and crest of the slope. The wetting of plot F (Gundseal® with the bentonite
side facing upward) is discussed in section 3.10.

3.9.2  Interface Slides
       There have been two slides at  the interface between the GCLs  and the overlying
geomembrane. Interface sliding occurred in plot H (Claymax® 500SP) on December 10, 1994
(21 days after the cover soil was placed), and plot G (Bentomat®) on January 12, 1995 (52 days
after the cover soil was placed).   Both interface slides were associated with slippage at the
geomembrane-GCL interface (between a textured geomembrane and a woven geotextile), and in
both cases no mid-plane distress was noted. In both plots G and H, all of the material except the
GCL pulled out of the anchor trench (both slides occurred before the geosynthetics above the
mid-plane of the GCL were cut) and slid as one block down the slope leaving the GCL intact on
the slope. Both slides were sudden and rapid.
       Analysis of the deformation data collected before the slides provided no indication that
sliding was imminent; the deformation readings were very small (< 25 mm of movement) prior
to sliding. The relative displacements, both construction and post-construction, in plot G do not
indicate that a significant amount of shear had developed within the GCL before the interface
slides occurred.  Only construction deformations were collected for plot H prior to sliding.
Analysis of the readings of moisture sensors  suggests that the crest and toe of plot G were
undergoing  some hydration while the middle  of the slope  was still relatively dry.  Moisture
readings from plot H  show slight drying  at the crest and middle of the slope, but the small
number of data points make drawing any conclusions difficult.
       The objective of the test plots was to evaluate the internal, mid-plane shear strength of the
GCLs, not the interface strength of the various components.  Although interface slides occurred
at these two test plots, the plots were viewed as successfully demonstrating the short-term,
internal, mid-plane stability of the GCLs, since there was no indication of internal distress or
deformation in the GCLs.

3.10  Plot F (Gundseal® with the Bentonite Side Facing Upward)
       Plot F was constructed using Gundseal® with the bentonite sandwiched between two
geomembranes.  Theoretically, the bentonite should remain dry because significant moisture
through the underlying and overlying geomembranes should be negligible and because wetting
along the edges  and  around any small holes in the geomembrane should be limited to a distance
                                           37

-------
 of a few millimeters or tens of millimeters from the source of the water. However, Plot F has
 experienced wetting of the bentonite within the GCL.
       When moisture  sensors indicated wetting of the bentonite in the GCLs in early 1995,
 holes were drilled through the cover soil, and core samples of the GCL were obtained to confirm
 the moisture sensor readings and to investigate the cause(s) of the wetting.  The results of the
 water content tests are shown in Figure 3.31. The water content was found to be variable; some
 areas were dry, and others were wet. The initial water content of the GCL in this test plot was
 about 20%.  Moisture contents of the samples ranged from 27 to  188%.

                                        Top of Slope

Water .
Content x^
(%)






Initial Water
Content of
Bentonite « 25%




	 » 	 '
27
s<"

42>

H ,
27


50 •




70.


*_^
— —.


34



31.






76 r
•
10
—^
32
|4'


M
86

•

i
I

104 |
\
F33
7
V
^^-^
28
28





188
65 - 1 25



57




, 	 ^Deformation
Sensor
, Cables












                                        Toe of Slope
                                        r
              Figure 3.32 Measured Water Contents in the Bentonite in Plot F.

       Different pathways in which water could have hydrated the bentonite and the likelihood
of those pathways having occurred are listed in Table 3.4. There are three mechanisms that are
considered to be the most likely ones.  One possible mechanism is through a surface leak at the
crest of the slope in which water traveled along the deformation cables that extended down the
entire slope length. Another possible pathway involves the "spider web" (a thin geotextile placed
over the bentonite in the GCL to keep excess bentonite from falling off the GCL) providing a
                                          38

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wick for lateral water migration.  A third possible pathway is lateral water movement from the
edges of the GCL through wrinkles in the geomembrane at the geomembrane/bentonite interface.
       In addition to the unexpected hydration of the bentonite, Plot F has also undergone large
deformations in one of the GCL panels.  The deformation gauges above the GCL have registered
large deformations (up to 375 mm) along the length of the slope in the right panel.  The large
deformations could be due to disconnection of the gauges or to the wetting of the bentonite in the
GCL. Deformations in the left panel are comparatively small (generally < 1 mm).  The highest
moisture contents were measured in the right panel (Figure 3.32).

                    Table 3.4 Possible Pathways of Hydration of Plot F.
Source of Water
Surface leak @ crest
Leak from edges along
slope face
Leak from below through
overlap seam
GCL was folded
longitudinally during
placement
Vapor transmission through
geomembrane
Installation damage - holes
& tears
Effect of the thin geotextile
used to secure bentonite
Wrinkles in geomembrane
provided seepage pathway
Comments
Path through slots cut in
upper GM for deformation
instrumentation cables
Water must travel « 2. 1 m
laterally to wet moisture
gauge and sampled area
Water must travel = 2. 1 m
laterally to wet moisture
gauge and sampled area
Folding GM could have
cracked or impaired the GM
Some vapor transmission is
expected
Cover soil on Plot F was
placed with a D-4 dozer.
No damage observed during
installation
Could GT provide lateral
flow path, increasing
transmissivity?
Any wrinkles between the
geomembrane and bentonite
would provide a pathway
for spreading of water
Likelihood that this Source
Caused Hydration of
Bentonite
Probable based on crest
conditions and surface
water drainage.
Tests on GCL without
geotextile indicate that this
mechanism is impossible;
but actual GCL has not
been tested
Tests on GCL without
geotextile indicate that this
mechanism is impossible;
but actual GCL has not
been tested
Unlikely
Rate of vapor transmission
is expected to be negligible
Unlikely
Possible that the geotextile
wicked water laterally
Some wrinkles are likely.
                                          39

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3.11 Additional Test Plot P (Gundseal® with the Bentonite Side Facing Upward)
       An additional test plot, plot P,  was constructed (construction completed on June 13,
1995) in the same location that plot G (Bentomat®) had been located until the plot G slide. Plot
P was installed to verify that bentonite sandwiched between the geomembrane component of the
Gundseal® GCL and the overlying geomembrane could remain dry throughout the monitoring of
the test when placed on the 2H:1V.  Plot P was installed similarly to plot F except that a spider
web was not used and deformation gauges were not installed.  Sixteen moisture gauges were
installed in  a 4x4 grid pattern to monitor the wetting of the bentonite.  The moisture gauge
readings for Plot P have all been less than 10, indicating that the bentonite is relatively dry.

3.12 Erosion Control Materials
       Erosion control materials were placed on the surfaces of all the test plots,  except Plot M,
which  was intentionally not covered with  any erosion control material as a control plot. The
purpose of the erosion control materials was to stabilize the slopes rapidly and to maintain each
slope's surface integrity. Erosion control materials provide for the rapid growth of seeded grass
by retaining heat from the sun and limiting erosion due to overland runoff.  The erosion control
materials give shelter to the seeds from flowing water and winds.
       Table 3.5  summarizes the erosion control products that were placed on the various test
plots.  Three plots (E, K, and N) had a sacrificial, biodegradable woody material applied to the
surface.  All erosion control materials were installed according to manufacturer's specifications.
The erosion control materials were installed in an overlapping manner and stapled together and
to the soil at spacings of approximately 1 m. Some plots were seeded prior to placement of the
erosion control material, and others were seeded after the erosion control placement (depending
on the manufacturer's recommendation). The site owner provided for the seeding of the plots in
December, 1994.
       Only visual information was available at the time of the workshop about the performance
of the  various materials. It was noted that (1) all of the erosion  control materials seemed to be
working well, and (2)  there were significant erosion gullies in the control Plot  M that did not
contain any erosion control  material.    As of  August,  1995,  the erosion control materials
appeared to be functioning as designed and have maintained the slopes' integrity.

3.13 Summary/Future Plans
       The project so  far has illustrated several important points about the use of GCLs as a
component in a waste containment system:
                                           40

-------
     1.   GCLs have been stable on 2H: IV slopes with a factor of safety greater than or equal to
         1.0 for mid-plane shear.
     2.   This indicates that GCLs on 3H:1V slopes have maintained a factor of safety greater
         than or equal to 1.5 for mid-plane shear.
     3.   Reinforced GCLs have greater internal, mid-plane shear strength than the interface
         strength between the woven geotextile component of the GCL and  the textured
         geomembrane that was used in constructing the test plots.
     4.   The weakest interface has been between a woven geotextile in the GCL and a textured
         geomembrane.
     5.   In one plot the bentonite sandwiched between two geomembranes has become partly
         hydrated, but the mechanisms of wetting remain uncertain.
      Future work for this project will include continued monitoring of the instrumentation for
an additional  12 months, testing at the end of the project to determine water contents, etc., and
additional work on determining how the bentonite between two geomembranes can hydrate. A
final report will be issued in a little over a year.

                     Table 3.5 Geosynthetic Erosion Control Products.
Plot
A
B
C
D
E
F
G
H
I
J
K
L
M
N
P
Manufacturer
Tensar
Synthetic Industries
Synthetic Industries
Akzo
Akzo
Tensar
Tensar
Tensar
Synthetic Industries
Synthetic Industries
Akzo
Akzo
None
Akzo
Akzo
Product
TB 1000
Polyjute
Polyjute
Enkamat 7010
Enkamat 7010
TM 3000
TM 3000
TM 3000
Landlok 450
Landlok 450
Enkamat 7010
Enkamat 7010
Control Plot
Enkamat 70 10
Enkamat 7220
Color
Green
Beige
Beige
Black
Black
Black
Black
Black
Green
Green
Black
Black
-
Black
Black
Material
Polyolefin
Degradable Polypropylene
Degradable Polypropylene
Nylon
Nylon (with Excelsior)
Polyethylene
Polyethylene
Polyethylene
Polyolefin
Polyolefin
Nylon (with Excelsior)
Nylon
-
Nylon (with Excelsior)
Nylon
                                           41

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                                     CHAPTER 4
                                RESEARCH ON GCLs

4.1 Shear Behavior of GCL Interfaces at the EPA Test Plots in Cincinnati. Ohio
       As discussed in Chapter 3, two test plots at the EPA GCL test facility in Cincinnati, Ohio,
have slid at the interface between the geotextile component of the GCL and the overlying
textured geomembrane.  After these interface slides occurred, there was concern about potential
interface slides at similar interfaces in other test plots.  To assist in evaluating if the interfaces
between  materials at the test site would be stable, Drexel University's Geosynthetic Research
Institute (GRI) performed shear tests on critical interfaces.
       At the time the shear testing was performed, thirteen plots had been constructed.  Five
plots were constructed on a 3H:1V slope, and eight plots were constructed on a 2H:1V slope.
The shear testing focused on the plots and interfaces installed on the 2H:1V slope because these
were the more critical slopes. The interfaces of concern were:
     1.  The interface between the top of the GCL and the overlying textured geomembrane (T-
         GM).
     2.  The interface between the top of the GCL and the overlying sand.
     3.  The interface between  the bottom  of the GCL and the underlying  subgrade
         (particularly the clayey subgrade soils identified as  Soil A and Soil C in Fig. 3.21).
In addition, the internal shear strengths at the midplane of the GCLs were also evaluated through
direct shear testing, although no results were available at the time of the workshop.
       The shear tests were performed according to ASTM D5321 in a 300 mm (12 in.) square
                                                        t
shear box. The specimens were hydrated for 2 to 10 days in the shear device under a normal
stress of 18 kPa. This stress is the approximate normal stress acting on the GCLs in the 2H:1V
test plots. The specimens were sheared at a strain rate of 1 mm/min. For each test, the peak and
large-displacement strengths were reported.  Single point  failure envelopes were created by
fitting a straight line through the origin and the failure point.
       The interface between the top of the GCL and the textured geomembrane was the main
focus of the program of laboratory shear testing  because  of the two interface slides at the test
site. To simulate the field conditions as best as possible, site-specific products were used in the
tests.  In order to obtain  the large-displacement strengths, the  specimens were sheared to
displacements of 35 mm.
       The results of the direct shear tests are presented in Appendix E. The testing results are
summarized in Table 4.1.  Table 4.1 also summarizes the calculated factor of safety of the plots,
based in Equation 3.1.
                                           42

-------
       The testing of the Bentofix® - HOPE (textured) geomembrane interface for plot N was
performed with the slit film woven geotextile at the interface. In reality, plot N was constructed
with the nonwoven geotextile of Bentofix® at the interface with the textured geomembrane
(facing upward). Therefore, the shear test on Bentofix® is not representative of the actual
conditions at the site.  Another note of importance is that the shear test on the interface between
the bentonite portion of Gundseal® and the overlying textured geomembrane (plot F) was
performed with the bentonite at the "as-received" water content.  As discussed in Section 3.10,
the bentonite component of the GCL has become hydrated in some locations. Thus, the direct
shear tests on dry bentonite are not representative of the actual conditions in Plot F.
       The direct shear tests that simulated interfaces on plots G and H produced friction angles
lower  than  the actual angle of the  slope.  Therefore, if the interface shear tests had been
performed before construction, e.g., as would be the case for a typical landfill design project/the
interface slides on plots G and H would have been designed, and the slope would have been
designed differently (e.g., different  materials, flatter slopes, or internal reinforcement in the
slope). The interface shear tests on all the other interfaces indicate  that the  peak interfacial
friction angles are greater than the slope angles, indicating stable interfaces, which correlates
well with field observations.
       Plots J, K, and L were installed with sand as a drainage layer directly overlying the GCL.
Placed above the sand was a nonwoven geotextile overlain by cover soil that was protected with
an erosion control geosynthetic.  A geomembrane was not installed. The concern in plots J, K,
and L was the shear strength of the interfaces between the geotextile component of the GCL and
the overlying  sand.  Direct shear tests were  performed on this interface.  The results are
presented in Appendix E and are summarized in Table 4.1. The sand-GCL interfaces appear to
be stable at the 2H:1V slopes, but just barely.
        The stability of the subsoil at the 2H:1V test plots was of concern  because of clayey
nature and high water  content of the soil.  Direct shear  tests were performed by GeoSyntec
 Consultants on the interfaces between the different GCL materials and the subsoil. These tests
 showed that the interfaces should be stable, but just barely.  During construction the goal was to
 spread sand over the top of the prepared subgrade to provide additional resistance at the interface
 of the subsoil and the GCL.  However, due to scheduling problems and weather delays, no sand
 was spread over the prepared subgrade. Instead, the GCLs were placed directly on the subgrade,
 which, on the 2H:1V slopes, frequently consisted of wet, clayey soil.
                                            43

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-------
4.2 Aspects of GCL Performance of Composite Liners Containing GCLs
       GeoSyntec Consultants has studied several aspects of GCL performance as a component
in a liner system. The studies they have performed include:

   1.   The field hydraulic performance of composite liners containing GCLs
   2.   The hydration of GCLs adjacent to subgrade soil layers
   3.   The causes of failure of a landfill cover system containing a GCL
   4.   Direct shear strength of hydrated GCLs at high normal stress
   5.   Interface shear strength between unhydrated GCLs and textured geomembranes at high
       normal stress.             ;

 A detailed report of the these studies is presented in Appendix F. Key aspects of the work are
 summarized in the succeeding subsections.

 4.2.1 Field Hydraulic Performance of Composite Liners Containing GCLs
       The performance of a GCL as a liner in the field can be evaluated from several points of
 view. For example, a GCL can be evaluated based on its ability to  limit advective transport
 (leakage), to restrict diffusive transport, or to attenuate the movement of chemicals. The focus of
 this study was to evaluate how well a GCL performs as part of a composite top liner.  The work
 involved monitoring flow from leakage detection systems (LDS) below top liners at 26 waste
 management units.
       Flow through the top liner is not the only source of LDS flow. Other sources include
 construction water, compression water, consolidation water, and infiltration water. Construction
 water is the drainage, of water  (mostly rainwater)  that infiltrates  the leakage detection layer
 during construction but does not drain to the LDS sump until after the facility starts to operate.
 Compression water is water that is expelled from the LDS layer as a result of compression under
 the weight of the waste.  Consolidation water is water expelled from any clay component of the
 top liner as a result of consolidation under the weight of the waste.  Infiltration water is ground-
 water that infiltrates through the bottom liner under an inward hydraulic gradient.
        The methodology for evaluating the LDS flow sources in this study was as follows:

       1.  Identify the potential sources of flow based on design,  climatic and hydrogeologic
          setting, and operating history.
       2.  Estimate the flow rates from each potential source.
       3.  Estimate the time frame for flow from each potential source.
                                            45

-------
      4.   Evaluate the potential sources of flow by comparing measured flow rates to calculated
          flow rates at specific times.
      5.   Compare leachate collection and  removal system  (LCRS) and LDS  chemical
          constituent data to further establish the likely source(s) of liquid.

       Results from the study are summarized in Appendix F. The average LDS flow rate in the
 26 waste management units attributable to top  liner leakage  ranged from 0  to 50
 liters/hectare/day (Iphd), with most values being less than about 2 Iphd.  The average flow rate in
 the primary leachate collection and removal system was much higher: 5,350 Iphd.
       It was convenient, in  analyzing the data, to define an "apparent" hydraulic efficiency of
 the top liner. The apparent hydraulic efficiency, AE, is defined as:
              -  n    LDS Flow Rate ,   inn
              =  (1 - LCRS Flow Rate > x 10°
(4.1)
The range and mean of apparent efficiencies of the composite liner during the initial, active, and
post-closure periods were calculated for the cells with a sand LDS. During the initial period the
AEmean = 98.60% and AErange = 91.84 to 100.00%; during the active period the AEmean =
99.58% and AErange = 97.50 to 100.00%; during the post closure period the AEmean = 99.89%
and the AErange - 99.55 to 100.00%. The AEs in the initial period are lower than in the active
and post closure periods because the flow in the initial period is affected to a large extent by
construction water. During post closure, all of the flow is assumed to be from leakage through
the top liner, and the AE is highest in this period.  The range and mean of apparent efficiencies
of the cells with top liners and geonet LDSs during the initial period of operation are: AEmean =
99.96% and AErange = 99.90 to 100.00%. Based on the data collected in this  study, a composite
geomembrane-GCL liner provides excellent hydraulic containment.
       The field performance of composite liners containing GCLs in 26 waste management
units has been evaluated.  The study has found  that LDS  flow  rates attributable  to top liner
leakage range from 0 to 50 liter/hectare/day (Iphd), or 0 to 5 gallons per acre per day (gpad), with
most values being less than 2  Iphd.  The "true" hydraulic efficiency of the top liner is greater
than or equal to 99.9%. Composite top liners containing GCLs, when appropriately used as part
of an overall liner system, can provide a very high degree of liquid containment capability.
                                         46

-------
4.2.2. Hvdration of GCLs Adjacent to Suberade Soil Layers
       GeoSyntec Consultants measured the rate of hydration of three GCLs used at the GCL
test site in Cincinnati, Ohio. The GCLs were placed in direct contact with the subgrade soils
from the test site and were expected to fully hydrate.
       The GCLs included in the hydration tests were Claymax®, Bentomat®, and Bentofix®.
The  soil used in the study was the subgrade soil from the western side of the 2H:1V slope at the
GCL field test site (Soil C in Figure 3.21). The  soil was classified as a low plasticity clay (CL)
with a liquid limit equal to 41% and a plasticity index equal to  19%.  A standard proctor
compaction test was performed; the optimum moisture content (OMC) was found to be equal to
20%, and the corresponding maximum dry unit weight was equal to 16.7 kN/m3 (106 pcf).
       The soil was tamped into 75-mm-diameter molds to a relative compaction of 90% and at
water contents ranging from -4% OMC to 4-4% OMC.  The range in water contents were selected
as the driest and wettest conditions that the GCLs might encounter at the GCL test site. The
GCL was placed against the soil, covered with a geomembrane,  and loaded to 10 kPa with a
loading platen.
       Plots for each GCL of the water content of the GCLs versus hydration time for subsoil
water contents equal to OMC - 4%, OMC, and OMC + 4% are shown in Appendix F. The
results are consistent for each GCL.  The  water contents  of GCL specimens placed against
subgrades with a moisture content equal to OMC - 4% were all close to 40% after 25 days. GCL
specimens placed against subsoils with moisture contents  equal to OMC had water contents
ranging from about 55% to 65% after 70 days, and GCL specimens placed against soils with
water contents equal to OMC + 4% had water contents ranging from  70% to 100% after 70 days.
        The effect of overburden pressure was evaluated for one GCL (Bentofix®) by varying  the
 overburden pressure from 5 kPa to 400 kPa. The water contents varied randomly over a small
 range (46% to 52%), and there was no trend. Therefore, overburden stress does not appear to
 have an effect on the hydration of a GCL when placed in contact with subsoil.
        Tests were performed varying the height of the soil column in contact with the GCL from
 50 to 200 mm thickness.   GCL  specimens  had slightly lower water contents  (~ 40%)when in
 contact with thinner (« 50 mm thickness) subsoils. Water contents of GCL specimens increased
 to about 54% when in contact with thicker subsoils, but for subsoil specimens with  100 mm or
 greater thickness, the water contents did not vary with the thickness of the soil. This indicates
 that a subsoil specimen length greater than 100 mm will provide representative results.
        Several conclusions can be drawn from the rate of hydration  study:
                                           47

-------
 for reinforced GCLs. The major conclusions are that internal shear strengths of GCLs must be
 measured at the appropriate normal stress, displacement rate, and total displacement to obtain
 representative results, and that GCL shear strengths should be described in terms of the
 corresponding range of normal stress for which the values were determined.

 4.2.5 Shear Strength of GCL-Geomembrane Interfaces
       For a project located  in southern California, GeoSyntec Consultants performed 14
 interface direct shear tests on  the interface between an unhydrated GCL and a textured HDPE
 geomembrane. The tests were performed in a 300 mm by 300 mm direct shear box following
 procedures in general accordance with ASTM D5321.  Three GCLs were tested using a range of
 normal stress of 350 to 1,920 kPa.  Two shearing rates were used (0.016 mm/s and 0.0007
 mm/s), and it was found that the slower shearing rate yielded interface friction angles that were 1
 to 2 degrees lower.  It was also found that the normal stress had a significant effect on the
 interface friction angles, which were 5 to 10 degrees lower at a normal stress of 1,920 kPa than at
 350 kPa. It was also observed that there are relatively wide variances in the degree of texturing
 of geomembranes, even from a given manufacturer. Further details are provided in Appendix F.

 4.3 University of Texas Research
 4.3.1  Direct Shear Tests of GCL Bentonite
       The internal shear strength of the bentonite within the GCL determined from laboratory
 tests are  dependent on different preparation conditions  and shearing methods. The University of
 Texas is  performing direct  shear tests on the bentonite within samples of Claymax® 200R to help
 develop appropriate direct  shear testing procedures for GCLs. Two variables of shear testing of
 GCLs that are being studied are the hydration time and  the shear rate.
       Shear tests have been performed on GCLs after they have hydrated for various lengths of
 time - 24 hours, 48  hours and 72 hours - while holding all other variables constant (shear rate,
 normal stress, etc.).   Figure 4.1 is a typical plot of shear stress vs. displacement for three shear
 tests performed after 24 hours of hydration under a normal stress of 17 kPa and at a shear rate of
 1 mm/min. Similar tests were performed on specimens hydrated for 48 hours and 72 hours. A
 graph of the shear stress vs. normal stress plots for  the 24, 48, and 72 hour hydration series is
 shown in Figure 4.2. Regression was performed for each  hydration series (24,48, and 72 hours
 of hydration) with the cohesion assumed to be equal to zero, and the friction angles are listed in
 Table 4.3. The friction angles from the three different hydration periods were similar, indicating
that the period of hydration does not significantly affect the shear strength of the bentonite within
a GCL.
                                          50

-------
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                                     345

                                  Displacement (mm)
    Figure 4.1 Typical Plot of Shear Stress Vs. Displacement at a Normal Stress of 17 kPa.
  CO
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 D 48 hr hydration
 » 72 hr hydration
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                               10
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                               Normal Stress (kPa)
                                                                       30
                                                                                  35
   Figure 4.2 Results of Internal Shear Strength Tests on a GCL Hydrated for Various Periods.
                                          51

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                     Table 4.3 Strength Parameters from Shear Testing.


Test Series
(Hydration Time)
24 hour hydration
48 hour hydration
72 hour hydration
Angle of
Internal
Friction
(deg)
29.5
30.0
30.5


Cohesion*
(kPa)
0
0
0
Average
Final
Water Content
(%)
166
182
171
              Note:  * assumed c = 0
                    Shear rate = 1 mm/min
                    64 mm diameter shear box

       Tests will be performed on hydrated specimens of GCLs where the only variable is the
shear rate. All of the testing will be performed in 64 mm diameter shear boxes.

4.3.2 Hvdrarion Tests
       At low water contents, bentonite has a very large suction potential. At a water content of
20%, a common water content for manufactured GCLs, bentonite can have a suction greater than
80 bars (Daniel et al., 1993).  This means that bentonite will hydrate when placed in contact with
a material that is even slightly wet.  To study how fast the bentonite in a GCL hydrates when in
contact with another material, hydration tests have been performed on several GCL specimens.
       Three tests have been performed where the water content of the bentonite is monitored
over time.   The first  test involves placing Gundseal® in contact with moist fine sand and
monitoring the water content of Gundseal® over time.  This test is repeated for different water
contents of the fine sand, and the results are shown in Figure 4.3. The second test is similar to
the first test except that coarse sand was used instead of fine sand. The results of the second test
are shown in Figure 4.4.  The third test involves placing sealed "coupons" of Gundseal® in
contact with moist sand and monitoring the water content of the sealed coupons over a long
period of time. The "coupons" are 450-mm square  sections of the GCL with a geomembrane
placed over the bentonite portion of the GCL  (Figure 4.5). The edges are sealed by welding
along the edges. The variation of the water content of the bentonite within the sealed coupons is
shown in Figure 4.6.
                                          52

-------
                                          Water Content of Sand = 1%
                        0       10      20     30     40
                                      Time (days)
Figure 4.3  Rate of Wetting of Bentonite Component of Geomembrane-Supported GCL Placed
           in Contact with Fine Sand at Different Water Contents (from Daniel et al., 1993).
                 I
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                 IS
                     200
150
                      100
                                Water Content
                                of Sand = 2.8%
                               10     20     30   .  40    50
                                       Time, days
                                           60
Figure 4.4  Rate of Wetting of Bentonite Component of Geomembrane-Supported GCL Placed
           in Contact with Coarse Sand at Different Water Contents (from Daniel et al., 1993).
                                         53

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               450
 TOD View:     mm
                                    Bentonite:
               HOPE
                Geo-
           membrane
 Cross Section:
    Extrusion
      Weld
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undseal
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                                    450 mm
Figure 4.5 Bentonite Sealed between Two HDPE Sheets in "Coupons."


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       The water content of the bentonite in the sealed coupons changed by less than 5
percentage points. The results indicate that vapor transmission is not significant, and that a GCL
sandwiched between two geomernbranes should not hydrate, unless there is a source of water
such as water infiltration through a defect in the geomembrane.

4.3.3 Leachate Compatibility
       Research has been conducted by Ruhl (1994) to study the effect of various permeant
liquids on the hydraulic conductivity of GCLs.  Seven permeant liquids were used in tests:
simulated municipal solid waste (MSW) leachate, simulated hazardous waste (HW) leachate,
actual MSW leachate, fly ash leachate, a strong acid (HC1), a strong base (NaOH), and tap water.
Characteristics of the permeant liquids are listed in Table 4.4.
       The GCLs were tested in, a flexible-wall permeameter.  In the initial phase of the testing
program, some GCL specimens were hydrated with tap water prior to the introduction  of the
permeant liquid ("prehydrated" GCLs), while other GCL specimens were permeated directly
with the chemical solution or leachate without any water hydration prior to permeation ("non-
prehydrated" GCLs). Under field conditions, a GCL could be hydrated by water prior to contact
with the chemical or leachate, e.g., by absorbing water from the adjacent  soil. Alternatively, in
other situations the first wetting liquid could be the chemical or leachate. Results from the initial
tests that were performed for this study were consistent with findings reported by Daniel et al.
(1993), who found that the critical (highest) hydraulic conductivity occurs when the GCL is not
hydrated with water prior to permeation with chemicals. Therefore, in an effort to concentrate
the research on the critical condition, attention was focused on testing non-prehydrated samples.
However, when the dry GCLs were permeated directly with the chemical  solutions or leachates,
the permeant liquid typically flowed rapidly through the GCL, and dozens of pore volumes
flowed through the test specimens in a few minutes or hours. The investigators were concerned
that this was insufficient time for full reaction and swelling to occur in the  bentonite. In response
to this concern, a third condition of hydration was used in place of the ''non-prehydrated"
condition for the remainder of the testing program.  For the third condition of hydration, GCLs
were given an opportunity to "hydrate" with the specific permeant liquid for a 48 hour period of
exposure prior to initiating the permeation process.  The 48 hour "hydration" with permeant
liquid was accomplished  by introducing the permeant  liquid directly into the dry GCL test
specimen that  was set up inside the permeameter, but closing  the outflow valve from the
permeameter for 48 hours to prevent permeation and to allow, time for reactions to occur.
       Table 4.5 summarizes the results of the tests.  Further detail is provided by Ruhl (1994).
                                          55

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               Table 4.4  Composition and Characteristics of the Permeant Liquids.
    Permeant Liquid
        Reason Liquid Was Used
       Composition/Characteristics
 Simulated Municipal
 Solid Waste (MSW)
 Lcachate
 Designed to represent an aggressive
 "worst case" MSW leachate, with a high
 concentration of calcium (which is a
 chemical known to increase the hydraulic
 conductivity of bentonite).
 0.15 M acetic acid
 0.15 M sodium acetate
 0.007 M salicylic acid
 1000 mg/L calcium
 pH = 4.4
 (Based on the formulation for synthetic
 MSW leachate by Stanforth et al., 1979)
 Simulated Hazardous
 Waste (HW) Leachate
 Designed to represent an aggressive HW
 leachate with relatively high
 concentrations of organics in an aqueous-
 phase leachate.
 4000 mg/L acetone
 2000 mg/L benzoic acid
 3000 mg/L phenol
 1000 mg/L methyl chloride
 100-200 mg/L cadmium
 (Formulation based on data published by
 Bramlett, 1987; McNabb et al., 1987; and
 Sai and Anderson. 1991)
Simulated Flyash
Leachate
Designed to simulate leachate from Type
C coal combustion fly ash.
Constituents not measured.
pH=11.5-12
(Leachate developed following procedure
of Texas Water Commission. 1985)
Actual MSW leachate
Selected as a typical, real-world MSW
leachate.
                                                              Key constituent concentrations are:
                                                               112 mg/L calcium
                                                               520 mg/L chloride
                                                               368 mg/L sodium
                                                               100 mg/L potassium
                                                               50 mg/L magnesium
                                                               4,340 mg/L sulfate
                                                               2.5 mg/L phenol
                                                               116 mg/L acetone
                                                               9 mg/L benzene
                                                               11 mg/L toluene
                                                               41 mg/L ethylbenzene
                                                               130 mg/L xylene
                                                               87 mg/L chlorobenzene
                                                               1,800 mg/L dissolved solids
                                                               60 mg/L suspended solids
                                                               687 mg/L COD
                                                               254 mg/L BOD (5-day)
                                                               312 mg/L total organic carbon
                                                               pH = 7
                                                              (Obtained from a midwestern US
                                                              municipal landfill, which had been in
                                                              operation for several years)
Tap Water
Designed to comply with
recommendations of ASTM D5084 for
permeation with tap water.
Key constituent concentrations are:
 18 mg/L calcium
 54 mg/L chloride
 15 mg/L magnesium
 25 mg/L sodium
Hydrochloric Acid
Designed to represent a strong, acidic
leachate.
                                                              0.1 M solution of reagent grade HC1 in
                                                              distilled water; pH = 1
 odium Hydroxide
(NaOH)
Designed to represent a strong, basic
leachate.
0.1 M solution of reagent grade NaOH in
distilled water; pH = 13	
                                                 56

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                                          58

-------
   The significant findings from the work may be summarized as follows:

1.    The hydraulic conductivity to tap water was 3 x 10'10 to 2 x 10'9 cm/s, which is typical
     of other measurements that have been reported on GCLs.
2.    The GCLs were permeated with a simulated MSW leachate that was rich in calcium
     (1,000 mg/L Ca+2).  When dry GCLs were permeated directly with the simulated MSW
     leachate, the hydraulic conductivity was typically 10'6 to 10'5 cm/s, which is about 4
     orders magnitude higher than the hydraulic conductivity to water.  Replacement of
     sodium by calcium is the obvious cause of the high hydraulic conductivity. The GCLs
     were much less permeable to the simulated MSW leachate when they were hydrated
     with water prior to permeation with leachate: the prehydrated GCLs had about the same
     hydraulic conductivity to leachate as to water.
3.    Very different results were obtained when the GCLs were permeated with a real MSW
     leachate, which did not tend to increase the hydraulic  conductivity of the GCLs.  The
     real MSW leachate appeared to be less aggressive than the simulated MSW leachate
     because the real MSW leachate: (1) contained roughly equal amounts of monovalent
     and polyvalent cations; (2) contained suspended solids and microorganisms that tended
     to plug the pores of the bentonite; and (3) produced gases of decomposition that tended
     to block flow paths.
4.   Permeation of dry GCLs with a strong acid or base resulted in high  hydraulic
     conductivity (10~6 to Ifr7 cm/s). In nearly all cases, prehydration with water, followed
     by permeation with the acid or base, resulted in hydraulic conductivities  that were
     several orders of magnitude lower than the same GCLs that were directly permeated
     with the acid or base.  Non-water-hydrated bentonite had no significant capacity to
     buffer the pH of the acid or base, but for pre-hydrated  GCLs, about 15 pore volumes of
     flow were required before the pH of the effluent liquid became similar to that of the
     influent liquid.
5.   When the GCLs were permeated with simulated  hazardous waste  leachate, the
     hydraulic conductivity was in the range of 10"9 to 10'10 cm/s (similar to and in some
     cases less than the values for tap water).  The simulated hazardous waste leachate
     contained 10,000 mg/L of several organics, but this concentration was not high enough
     to significantly alter the dielectric constant of the simulated leachate and, hence, there
     was little impact on hydraulic conductivity.
6.   Tests on simulated fly ash leachate showed little difference between  the hydraulic
     conductivity to water and the hydraulic conductivity to the fly ash leachate.
                                        59

-------
   7.   In addition to these specific findings, several practical conclusions were reached that
        should be considered by engineers or scientists who are evaluating the potential for a
        chemical solution or waste liquid to increase the hydraulic conductivity of a GCL:
          A.   Small concentrations or organic liquids do not appear to be damaging;
          B.   Perhaps the most aggressive liquid is one that is free of suspended solids or
               microorganisms, but which contains a high concentration of multivalent cations
               such as Ca+2;
          C.   Simulated and real leachates may react very differently with GCLs — whenever
               possible, real leachate should be used;
          D.   The first wetting liquid (water or leachate) is a critical testing variable — the
               worst case is always direct exposure of a dry GCL to the chemical solution or
               waste liquid;
          E.   The period of time that the GCL is exposed to the chemical solution or waste
               liquid prior to permeation can affect the test results significantly — laboratory
               tests should simulate field conditions as closely as possible;
          F.   Laboratory tests, particularly  on GCLs that  have first been hydrated in water,
               may have to continue to a large number of pore volumes of flow (e.g., 15 for
               strong acids or bases) in order  to achieve full breakthrough of key chemical
               constituents; and
          G.   Not all contaminant-resistant bentonites are as resistant  to attack as regular
               bentonites for  certain chemicals — great care  should  be exercised  when
               selecting a contaminant-resistant bentonite to make  sure that it is resistant to the
               specific chemical solution or leachate that is of interest.

4.3.4 In-Plane Hydraulic Conductivity of a GCL
       Testing has  been performed  to  study the in-plane hydraulic conductivity  and
transmissivity of GCLs in contact with geomembranes (Amble, 1994).  To study the in-plane
hydraulic conductivity of a GCL, the GCL and geomembrane specimens were placed between
two  acrylic half cylinders.  The geomembrane was bonded  to the face of one  acrylic half
cylinder.  The GCL  and  acrylic half-cylinders were oriented vertically in a flexible  wall
permeameter.  Therefore permeation of the GCL took place through the plane of the bentonite.
In tests with GCLs having geotextiles on both sides, one or both geotextiles were smeared with a
thin layer of bentonite.  This was to study the effects that each geotextile had on the in-plane
hydraulic conductivity of the GCL.
                                          60

-------
       Hydraulic conductivity tests were performed on Bentomat® Regular, Bentomat® HS (a
product with adhesive added to one of the geotextiles to bond the needlepunched fibers to the
geotextile), Bentofix® (the version with a  woven geotextile  on one side and a nonwoven
geotextile on the other side), Claymax® 200R, Claymax® 500SP, Gundseal® with contaminant-
resistant bentonite, regular Gundseal®, and Gundseal® with a very light-weight fabric backing
on the bentonite.  In some cases bentonite was placed on one or both of the geotextiles of the
GCL.  Some of the GCLs have different geotextiles on either side of the GCL.  Side A of a GCL
denotes the woven geotextile while side B denotes the nonwoven geotextile of the GCL.  For
Claymax®  500SP only,  side A indicates the cream-colored woven geotextile while side B
indicates the gray woven geotextile.
       Results are provided by Amble (1994). It was generally found that the presence of a
geotextile increased the in-plane transmissivity of a GCL, and that the trahsmissivity decreased
with increasing confining stress.  Table 4.6  summarizes the results and compares the findings
with those published by Harpur, Wilson-Fahmy, and Koerner (1993).
       In general, geotextile-encased GCLs with bentonite smeared on the woven geotextile
(side A) had a higher in-plane transmissivity  than when bentonite was smeared on the nonwoven
geotextile (side B). In other words, the nonwoven geotextile (side B) is more transmissive than
the woven geotextile (side A).   Exceptions include regular Bentomat® and Bentomat® HS,
where side A was more transmissive than side B. The cream-colored, woven geotextile (side A)
in Claymax® 500SP appeared to be slightly more transmissive than  the gray, woven geotextile
(sideB).
       The three  different samples of Gundseal® were found to have in-plane transmissivities
that varied by less than one order of magnitude.  The lowest hydraulic conductivity was found
for the sample of Gundseal® with a light-weight fabric, indicating that the fabric component of
this GCL does not significantly affect its in-plane transmissivity. Amble (1994) provides further
detail.
       Samples of Gundseal® typically had lower in-plane transmissivities than the geotextile-
encased GCL samples.  In some  cases, the differences were almost insignificant.  However, in
other  cases,  the  differences were as large as four orders of magnitude, indicating that the
geotextiles formed flow paths.
                                           61

-------
Table 4.6   Comparison of Transmissivity Values Found in the Study by Harpur, Wilson-
           Fahmy, and Koeraer (1993) and the In-Plane Hydraulic Conductivity Tests.
Description of GCL
Transmissivity (m2/s) at a
compressive stress of 69 kPa
(from Harpur, Wilson-Fahmy,
andKoerner, 1993)
Transmissivity (m2/s) at a
compressive stress of 69 kPa
(from Amble, 1994)
Bentofix® with bentonite on
Side A (leaving the nonwoven
geotextile to provide most of the
in-plane transmissivity)
(GCL "E" from Harpur et al.)
           8xlO-n
           4xlO-9
Bentofix® with bentonite on
Side B (leaving the woven
geotextile to provide most of the
in-plane transmissivity)
(GCL "B" from Harpur et al.)
           9xlO-12
           2xlO-n
Bentomat® with bentonite on
Side B (leaving the woven
geotextile to provide most of the
in-plane transmissivity)
(GCL"D")	
           IxlO-10
           3xlO-9
Claymax® 200R with bentonite
on Side A (leaving the woven
geotextile on the other side to
provide most of the in-plane
transmissivity)
(GCL"C")
           6x10-12
           IxlO-11
Gundseal®
(GCL "A")
           3xlO-12
           2xlO'12
                                         62

-------
4.3.5 Differential Settlement
       Research has been performed at the University of Texas to study the effect of differential
settlement on the hydraulic  conductivity of GGLs.  More information about differential
settlements of GCLs is provided by LaGatta (1992). In the research, large sections of GCL were
bolted to a frame that was fitted to the inside of tanks measuring 2.4 m in length, 1.2 m in width,
and 0.9 m in height (Figure 4.7). The sections of GCL were placed over a large water-filled
bladder (Figure 4.8). The GCLs were buried beneath 600 mm of gravel, and a head of water of
300 mm above the top of the GCL was maintained. The deformations were created by slowly
deflating the bladder. The GCLs were tested with and without an overlap.
       Four GCLs were tested.  Bentomat® was tested with the nonwoven geotextile facing
downward.  Gundseal® was tested with the geomembrane portion of the GCL facing upward.
Two versions of Claymax were tested: the original version of Claymax® and Claymax® 500SP.
In the cases where overlaps were tested, the overlaps were created 225 mm wide.
       The GCLs were subjected to differential settlement in either a dry or saturated state. The
water-filled bladder was deflated in four stages for GCLs that were initially hydrated with water,
and in one stage for GCLs that were deformed in a dry state.  Differential settlement may be
characterized by ,the distortion, D/L, which is defined as the settlement, P, over a horizontal
distance, L (Figure 4.9).  The average tensile strain caused by distortion can be computed by
integrating over the deflected shape to determine the arc length of the deformed section from
simple  mechanics.  If tensile strains are large enough, the GCL may crack and undergo an
increase in hydraulic conductivity.
       Outflow was collected from a line leading out from the base of the tank.  Hydraulic
conductivity was calculated using Darcy's law. The thicknesses of the GCLs were determined
from separate tests performed in the laboratory using the appropriate vertical compressive stress.
The hydraulic gradient ranged from 20 to 30. Typical test lengths were about 4 months each.
       The results of the tests are summarized in Table 4.7.  Most of the GCLs maintained a
hydraulic conductivity ^ 1 x 10'? crn/s (a common regulatory limit) while subjected to a tensile
strain of 1% to 10% or more, depending on the material and conditions of testing. Some GCLs
were able to bridge over the underlying subsidence because of the tensile  strength of  the
geosynthetics of the GCL.  Overlapped and non-overlapped materials performed about the same
mostly due to the swelling and self-healing capability of the bentonite. Further information is
provided by LaGatta (1992) and Boardman (1993).
       In general, GCLs  can undergo large settlements without experiencing a significant
increase in hydraulic conductivity.  It  appears that GCLs  can  withstand  more differential
settlement than compacted clay, but less than very flexible geomembranes.
                                           63

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                                                       68

-------
4.3.6 Desiccation Tests
       Research has been performed by Boardman (1993) to study the effect of cyclic wetting
and drying on the  hydraulic conductivity of GCLs.  Three GCLs were tested:  Bentomat®,
Gundseal®, and Claymax®.  Large sections of each  type of GCL were bolted  to a frame
(preventing contraction) that was fitted to the inside of tanks measuring 2.4 m in length, 1.2 m in
width,  and 0.9 m in height.  The overburden soil was 0.6-m thick. As indicated in Figure 4.10,
eight PVC pipes were installed vertically above the GCL; six of the pipes were used for the
injection of hot air, while two were used for extraction of air. A water head of 300 mm was
maintained throughout the permeation portion of the tests.  The GCLs were not subjected to
multiple stresses (e.g., differential settlement and desiccation).
       The GCL was  first allowed to  hydrate, then water was drained out of the tank.  The
heating system was turned on  and the GCL was dried for 2 to 3 weeks.  The  GCL became
cracked and desiccated.  The GCL was then rehydrated by applying water to the  surface of the
GCL at a rate of 40 mm per hour.  When outflow through the GCL sample stopped after the
initial rehydration,  the water head was  raised in increments of 100 mm to 300 mm over several
days.  The tests were carried out until steady-state  flow was reached.
       The variation of hydraulic conductivity with time for a typical GCL is shown in Figure
4.11.  The geotextile-encased GCLs (Bentomat® and Claymax® 200R) swelled and self-sealed
upon re-hydration,  after one cycle of wetting and drying. When the desiccated GCLs were re-
hydrated, water initially flowed rapidly  through most of the desiccated samples, but the bentonite
quickly expanded and the hydraulic conductivity decreased as the cracked bentonite began to
adsorb water  and swell.  The long term, steady value of hydraulic conductivity was essentially
the same before and  after  the desiccation cycle.  In  tests performed on a GCL containing
bentonite attached to a geomembrane (Gundseal®), there was no outflow of water either before
or after the wetting and drying cycle. Due to the presence of the geomembrane, very little of the
GCL actually became hydrated, but the bentonite in  the overlapped area did self seal.  The initial
hydraulic conductivity after rehydration was  high.  If the GCLs are slowly wetted, unlike the
tests where 40 mm of water was added  to the surface of  the GCL per hour, the GCL would have
time to adsorb water and to swell without allowing seepage through the GCL.

4.3.7 Freeze Thaw
       Research has been performed by Hewitt (1994) to study the effect of freeze-thaw on the
hydraulic conductivity of GCLs.  The tests were performed using the same tanks described
earlier. The GCLs were covered with 25 mm of gravel, and a cooling manifold was placed on
the gravel. Figures 4.12,4.13, and 4.14 show the testing  equipment and set-up.
                                          69

-------
                         Plan View
                   Key:
           O   Hot-Air Injection Well
                Vacuum Extraction Well
                Piezometer
                                                1 m
    Air In
Cross-Sectional View
  Air Out
                                                   Blower
                                                 if Heating Element
Figure 4.10 Tanks Used to Study Desiccation of GCLs (from Boardman, 1993).
                                70

-------
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                                                                                10
                                 Days After Initial Rehydration
 Figure 4.11  Typical Results after Desiccated GCLs Were Permeated (from Boardman, 1993).
       The GCLs were allowed to hydrate with a water level in the tank of 300 mm.  When the
flow of water through the GCLs became steady, the water depth was lowered to 25 to 50 mm.
The GCLs were then frozen by circulating chilled fluid at -17° C through the cooling manifold.
Thermisters installed above and below the GCL in the gravel were used to monitor temperature.
The GCLs were chilled until the thermisters registered less than -1° C. This usually took 4 to 5
days.  The fluid circulation was stopped, and the GCL was  allowed to thaw under ambient
conditions. Thawing of the GCLs to 10°  C usually took 3 to 4 days.  Each GCL sample was
subjected to three cycles of freeze-thaw.
       Flexible wall hydraulic conductivity tests  were performed on each type of GCL to
determine the  hydraulic conductivity.  The hydraulic conductivity of the GCLs (in the large
tanks) after three freeze-thaw cycles can then  be compared to the flexible wall hydraulic
conductivity. The tests performed in the large tanks are called bench-scale tests. Results from
the bench-scale and flexible wall tests are presented in Table 4.8.
                                          71

-------
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                                   Steel
                                   Tank
                                                 Angle
                                                 Frame
                                Tee Connection

                                Hose
                            p^Bentonite
                                 Seal
                                                Pea Gravel
                                               .Wood
                                               "Frame
                                                Wood
                                                Support
            Copper Tubing Serving as Manifold
            for Circulation of Refrigerated Liquid
Figure 4.12 Plan View of Cooling Coil Used for Freeze-Thaw Tests (from Hewitt, 1994).
                                72

-------
               Steel
               Tank
         Granular
         Bentonite
         Side Seal
        Copper
        Outlet Tube
                                                                     03
                                                                     o
Figure 4.13 Cross Section of Tank Used for Freeze-Thaw Tests (from Hewitt, 1994).
                        Return Flow for
                        Chilled Liquid
            Copper
            Tubing V

            GCL
          Temperature
          Probes
            Wooden
            Blocks
                                          Chilled Liquid
                                          Flow Line
Ethylene
Glycql
Solution
                                  Freezer
   Cooling
   Coils
                                                               Cooling
                                                                Coils
Figure 4.14 Cross Section of Tank Used for Freeze-Thaw Tests (from Hewitt, 1994).
                                       73

-------
       Table 4.8 Summary of Experimental Results for 0,1, and 3 Freeze-thaw Cycles.
GCL
Geotextile-
Encased,
Needle-Punched
GCL
Geotextile-
Encased, Stitch-
Bonded GCL
Geomenibrane-
Supported GCL
Type of Test
Bench-scale (Intact)
Bench-scale (Overlap)
Flexible-wall
Bench-scale (Intact)
Bench-scale (Overlap)
Flexible-wall (No Stitching)
Flexible-wall (With Stitching)
Bench-scale (Overlap)
Flexible-wall (Bentonite Only)
a
(kPa)
7.6
7.6
12.4
7.6
7.6
10.3
10.3
7.6
12.4
Hydraulic Conductivity (cm/s)
0 Freeze-Thaw
Cycles
2xlO-9
4xlO-9
2x10-9
SxlO-9
IxlO"8
2x10-9
2xlO-9
No flow(*)
3x10-9
1 Freeze-Thaw
Cycle
3 x lO-9
7 x 1C'9
3 x lO-9
5 x lO-9
1 x lO'5
4 x 10-10
2xlO-9
-
2 x lO-9
3 Freeze-Thaw
Cycles
2x10-9
3 x lO-9
3 x 10-9
7 x lO-9
7 x 10'6
3 x lO-9
2x10^9
No Flow(**)
2 x lO-9
       Note: a = effective stress (kPa)
              Not available
       (*)     No flow occurred during 25 days of permeation
       (**)    No flow occurred during 52 days of permeation
       It is concluded that under the conditions of these tests, most GCLs (intact and overlapped
panels) can withstand at least 3 freeze-thaw cycles without undergoing a significant increase in
hydraulic conductivity.  However, the tests were performed under carefully controlled conditions
in laboratory devices at a compressive stress of about 8 kPa.  The GCLs were only subjected to 3
freeze-thaw cycles, and  the conditions of freeze-thaw were not superimposed with other
environmental stresses (e.g., differential settlement and desiccation). Ultimately, field data are
needed to understand how GCLs perform in the field.
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4.4 Effect of Free.7.e-Thaw in the Laboratory and Field
      The University of Wisconsin studied the effect of freeze-thaw on GCLs at laboratory and
field scale. Three GCLs were studied in the laboratory portion of the research:  Claymax®
200R, Bentomat® CS,  and Bentofix®. Three GCLs were used in  the field portion of the
research:  Claymax®  500SP, Bentomat® CS, and Gundseal® (results  of Gundseal® are
discussed in Erickson et al., 1994).
      In the laboratory tests, GCL specimens with a diameter of 150 mm were placed in
flexible-wall permeameters for saturation  and hydraulic conductivity measurement (GRI test
method  GCL-2 with an average effective stress of 14 kPa and hydraulic gradient of 75).  After
permeation the specimens were removed from the permeameters and sealed in plastic freezer
bags to prevent desiccation and placed in a freezer. After freezing, the specimens were removed
and allowed to thaw at room temperature.  If the specimen was to be permeated after thawing,
the specimen was placed in the permeameier and then allowed to  thaw.  The hydraulic
conductivity of each specimen was measured after 1, 3, 5, and 20 freeze-thaw cycles.
       The field scale tests were performed first in lagoons. The lagoons were 8 m wide by 10
m long  by 0.6 m deep. One lagoon was built for each type of GCL in 1992.  The GCL was
placed in the lagoon and overlain by 0.25 m of gravel. A sump was used to measure outflow,
and thermisters were used to determine when the GCLs froze. The GCLs in the lagoons were
exposed to two freeze-thaw  cycles (two winters of exposure with one freeze-thaw cycle per
winter).  The field tests in lagoons developed problems with the seepage collection and
measurement system, and the tests within the lagoons were abandoned.
       Smaller specimens (1 m x 1 m) were cut from the GCLs in the abandoned lagoon field
tests. Even smaller specimens were cut from the 1 m x 1 m sections and placed in flexible wall
permeameters for evaluation of hydraulic conductivity. In these tests, sidewall leakage tended to
be a problem and resulted in high measured flow rates.
       Another field test was then constructed in 1993. Each type of GCL was placed in three
separate pans, 1 larger pan (1.34 m x 1.34 m) and 2 smaller pans (0.84 m x 0.84 m). The large
pans were constructed on welded HDPE, and the small pans were constructed on molded HDPE.
Thermisters were placed below the GCLs and were used to determine when freezing had taken
place. Gravel was placed over the GCL specimens. The large pans and one of the smaller pans
contained GCLs  seamed per manufacturers'  specifications.  The second smaller pan in each
group contained a seamless GCL specimen.  The GCLs in the pan field tests were allowed to
hydrate under 30 mm of water for one week. The water level was then raised to 250 mm, and the
GCLs were allowed to hydrate for one month. Tests were performed with the water level at 250
                                          75

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 mm. The hydraulic gradient ranged from 5 to 15 and averaged 10.  Measurements of hydraulic
 conductivity were made by measuring outflow, and the hydraulic conductivity was measured
 before winter up to December 1993 and after winter starting April, 1993.
        The laboratory freeze-thaw tests were performed on GCL specimens that were permeated
 to a steady-state hydraulic conductivity. The results are listed in Table 4.9. All initial hydraulic
 conductivities are less than 4.9 x 10'9 cm/s and all of the final hydraulic conductivities are less
 than 3.3 x 10'9 m/s. The k2o/ko ratio is equal to the ratio of the hydraulic conductivity after
 exposure to twenty freeze-thaw cycles to the initial hydraulic conductivity.  All but one specimen
 had a k20/ko ratio-less than one, and the one value that is greater than one is only slightly greater
 (1.1). A t-test confirmed that the decrease in hydraulic conductivity is statistically significant.
   Table 4.9 Results of Laboratory Freeze-Thaw Tests (n = Number of Freeze-Thaw Cycles).
Sample Number
Bentofix®-!
Bentofix®-2
Bentofix®-3
Bentomat®-!
Bentomat®-2
Bentomat®-3
Claymax®-!
Claymax®-2
Claymax®-3
Claymax®-4
Initial
Hydraulic.
Conductivity
koxlO-9
(cm/s)
2.9
4.9
5.6
3.1
3.1
2.9
3.8
2.9
4.2
4.9
Hydraulic Conductivity after n Freeze-Thaw
Cycles, kn x 10~9
(cm/s)
ki
3.0
1.6
1.7
2.9
1.7
1.8
2.9
2.4
3.5
4.1
k3
2.8
2.3
3.5
2.8
2.4
1.4
4.8
2.7
3.4
3.2
k5
NP
2.7
3.6
1.3
2.5
1.5
4.2
3.6
3.2
4.4
k20
3.2
2.2
2.5
1.7
1.9
1.9
3.4
2.1
2.4
3.3
k,n/kn
1.10
0.45
0.45
0.55
0.61
0.66
0.89
0.72
0.57
0.67
note: NP = not performed
       The field freeze-thaw tests were performed in nine test pans with three pans per GCL
type. The three pans for each type of GCL included one large pan and two smaller pans.  The
results of the field tests are listed in Table 4.10. The results for Gundseal® are reported by
Erickson et al. (1994). There was essentially no increase in hydraulic conductivity for four of the
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six Bentomat® and Claymax® specimens.  One specimen had no seepage before winter so no
comparison could be made between the before- and after-winter hydraulic conductivities.  The
large, overlapped Claymax specimen exhibited an increase in hydraulic conductivity by a factor
of 25 after exposure to one winter (one freeze-thaw cycle).
               Table 4.10 Results from the Field Freeze-Thaw Tests in Pans.


Specimen

Bentomat®, 1.8 m2
Bentomat®, 0.7 m2
Bentomat®, 0.7 m2
Claymax®, 1.8 m2
Claymax®, 0.7 m2
Claymax®, 0.7 m2


Seam?

Yes
Yes
No
Yes
Yes
No
Before- Winter
Hydraulic
Conductivity
(cm/s)
1.5 x 10-8
1.0 x lO-8
no outflow
2.8 x lO-8
2.0 x 10-8
2.4 x lO-8
After-Winter
Hydraulic
Conductivity
(cm/s)
1.9 x 10-8
1.4 x lO-8
l.OxlO-8
7.0 x lO-8
3.0x10-8
2.8 x lO-8
Ratio of Value After
Freeze-thaw to
Value Before Freeze
Thaw
1.3
1.4
.
25.0
1.5
1.2
       Laboratory hydraulic conductivity tests were performed on specimens taken from the
field, where the GCLs had been subjected to two freeze-thaw cycles.  The results from the
hydraulic conductivity tests are summarized in Table 4.11. Low hydraulic conductivities were
measured for two 0.45 m diameter Claymax® specimens. Sidewall leakage occurred in two 0.45
diameter Bentomat® specimens. The Bentomat specimens were retrimmed to a diameter of 0.30
m and retested. One Bentomat specimen had a low hydraulic conductivity. The other continued
to exhibit sidewall leakage and was not tested.
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      Table 4.11  Hydraulic Conductivities of Large Specimens Removed from Lagoons.
Specimen
Bentomat®
Bentomat®
Claymax®
Claymax®
Diameter
(m)
0.30
0.30
0.45
0.45
Hydraulic Conductivity
(cm/s)
not measured*
1.7x10-8
3.5x10-8
6.3x10-8
       The laboratory and field freeze-thaw tests produced similar results.  Freeze-thaw had
essentially no effect on the hydraulic conductivity of the GCLs.  The only exception was the
large, overlapped Claymax® GCL tested in the field in a test pan. The hydraulic conductivity of
the overlapped Claymax®  specimen was significantly more permeable after winter. The other
overlapped Claymax® specimen did not exhibit an increase in hydraulic conductivity.  The
hydraulic conductivities of laboratory specimens exposed to freeze-thaw were approximately one
order of magnitude lower than the hydraulic conductivities of the field specimens exposed to
winter weather.  This  may be a result of testing conditions  (higher effective stresses and
hydraulic gradients used in the laboratory).
       The structure of the frozen and thawed GCL specimens was examined.  Vertical and
horizontal sections were cut through the frozen GCL specimens.  Small, randomly oriented
lenses of segregated ice were observed in both sections. The  thawed specimens revealed no
cracking  commonly seen in  compacted clays exposed to  freeze-thaw.   The structure of the
thawed specimens appeared similar to the hydrated specimens that had  not been exposed to
freeze-thaw. The specimens removed from the lagoons were also devoid  of cracks induced by
freeze-thaw.
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                                    CHAPTERS
                  MANUFACTURE AND DEPLOYMENT OF GCLs

SI  Perspective of CETCO with Respect to Bentomat ®
      Mr. Robert Trauger of Colloid Environmental Technology Co. (CETCO) presented an
overview of past and present needs in the GCL industry, a summary of the technical data
collected for Bentomat®, and a list of the future needs for GCLs in general.

5.1.1 Overview
      Mr. Trauger identified the principal concerns for GCLs in 1992 as:

    1.   Intimate contact
    2.   Freeze/thaw
    3.   Seam performance
    4.   Shear strength
    5.   Puncture resistance
    6.   Conformance testing
    7.   Subtitle D equivalency

       Many of the concerns from 1992 have been resolved or researched to a significantly
 further degree than in  1992. According to Mr. Trauger, the concerns for GCLs in 1995 are shear
 strength, chemical compatibility, and manufacturing quality control (QC).  Shear strength has
 emerged as the major technical concern, and the issues associated with shear strength are:

    1.    Testing techniques
    2.    High normal stress
    3.    Interface strength
    4.    Long term behavior (creep)
    5.    Seismic effects

 5.1.2 Summary of Technical Data
        Shear tests have performed on Bentomat® to examine some of the issues concerning the
 shear strength of GCLs. The results of some of the shear testing were presented and a general
 description of the conclusions from each test is provided. A summary of Bentomat® direct shear
 results and the data from the direct shear and creep shear tests are located in Appendix G.
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 compare test results and products. More workshops on GCLs would be helpful to everyone
 involved, because everyone benefits from shared information.

 5.2 Perspective of CETCO with Respect to Clavmax®
       Mr. John Fuller of CETCO discussed the manufacturing process, internal shear behavior,
 creep shear testing, and interface friction testing of the Claymax® 500SP (Shearpro®) product.
 He also described some new products, namely the high tensile strength GCL.

 5.2.1 Manufacture
       During manufacture  of Shearpro®, bentonite is spread on top of the bottom geotextile.
 The bentonite is covered with a water-soluble adhesive (to keep the bentonite in place), and the
 cover geotextile is placed over bentonite. The stitch-bonding process is the next step for stitch-
 bonded GCLs. In the stitch-bonding process, parallel rows of stitches are made connecting the
 bottom and top geotextiles. The stitches are created in the machine direction the entire length of
 the roll 100 mm between rows.  The thread used in the stitch-bonding process is polypropylene.
 Polypropylene is used because of its  durability  and its inert characteristics with respect to
 chemicals.  There is some flexibility in designing the reinforcing  components of the stitch-
 bonded GCLs. The stitch-bonding process can be changed by modifying the type of yarn, the
 stitch bonding process, and the type of textiles used.

 5.2.2 Internal Shear Strength
       Mr. Fuller reported that the internal shear strength of Shearpro® includes a friction angle
 of 5 degrees  and a cohesion of 26 kPa, although the normal stress and shearing rate for which
 these values apply were not specified. The cohesion is due to the interaction of the reinforcing
 stitches and the fabric. The shear strength of the stitch-bonded GCLs is a function of the yarn
 strength, fabric strength, and the stitch spacing.  Therefore, the shear strength can be changed by
 changing the yarn and fabric  strength or stitch spacing.

 5.2.3 Creep Shear Tests
       Creep internal shear  testing is being researched.  Large-scale creep shear tests will be
performed  at Purdue University.   The speaker suggests that the  reinforcing method  used in
Shearpro® is not prone to creep. The reinforcing fibers in the GCL are not likely to "pull-out" of
the GCL when subjected to creep, because the stitch-bonding process ties the thread into knots in
the bottom  geotextile.  However, there is the potential for the reinforcing fibers to break or for
the polypropylene to creep. Interface shear  testing of the  GCL against different textured
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geomembranes will be pursued.  The interface shear testing will help to see if the different
texturing processes (calendering, hot air, and HDPE spray) result in different shear strengths,
with the GCLs.

5.2.4  New Products
       New stitch-bonded products are being created including a high tensile strength GCL that
has been used already in a California "canyon" landfill. An advantage of the stitch-bonding
process is its flexibility in using a wide variety of textiles.  Also, the stitch-bonded GCL with a
nonwoven fabric provides a high interface shear strength.  The interface shear strength can be
modified by altering the weights of the nonwoven fabric.
                                                                            / ;        -v
5.3 Perspective of National S?al Co. with Respect to Bentofix®
       Bentofix® is manufactured in North America by Albarrie Naue Ltd., and is distributed in
the United States by National Seal Company. The factory is located in Barrier, Ontario, Canada,
which is located near Toronto.

5.3.1 Manufacture                                                                  .
       The product is created on  a continuous production line by dispersing dry  sodium
bentonite onto a carrier geotextile at a minimum rate of approximately 5 kg/m2.  The carrier
geotextile  can  be  either woven  or nonwoven  (although the  nonwoven is  actually a
woven/nonwoven composite, with the woven side facing inward toward the bentonite and the
nonwoven component facing outward). The version of Bentofix® with a nonwoven geotextile
on one side and a woven on the other is Bentofix® NS, which is referred to  as Bentofix II in
 Chapter 3 and which was installed in the test plots with  the woven geotextile facing downward.
The version of Bentofix® with a nonwoven geotextile on both sides is  Bentofix® NW, which is
 referred to as Bentofix® I in Chapter 3. A nonwoven geotextile is then  placed over the bentonite
 layer.  The materials then pass through a series of needle boards where thousands of barbed
 needles are punched through the composite.  The needles carry fibers from the nonwoven upper
 geotextile through the bentonite layer and entangle them in the carrier layer. The entangling
 clumps are then thermally locked to the carrier layer by passing over a heat source. This process
 encapsulates  and stabilizes the bentonite .layer in the product.   The, thermal-locking of the
 needlepunched fibers to the geotextile gives the GCL internal  strength and resistance to
 deformation in a creep mode.
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 5.3.2  Shear Tests
        Short-term internal shear and long-term creep shear tests were performed to determine
 the strength of the GCL and the results are included in the following paragraphs.  Results of the
 short term shear and long term creep tests are located in Appendix H.
        The laboratory shear devices used in the creep and internal shear tests were large direct
 shear boxes having dimensions 300 mm by 300 mm. The lower half of the shear box was larger
 than the upper to allow for translation over a constant area. The normal load was applied to the
 top by either an air bladder for large loads or by weights for lighter loads.  The shear load was
 applied  by moving the lower half of the shear box for the short-term internal tests  and by
 applying a constant shear load to the lower box for the long-term creep tests.
       Two internal shear tests series were performed on Bentofix® NS Thermal Lock. One
 series of tests was performed at low normal stresses (34 kPa, 69 kPa, and 138 kPa), and the other
 series at high normal stresses (965 kPa, 1170 kPa, and 1380 kPa). In each test the specimen was
 placed in the test device dry, and then the target stress was applied.  The  test device was then
 flooded, and the GCL was allowed to hydrated for 24 hours.  After the hydration period, the
 specimens were sheared at a displacement rate of 1 mm/min.  The specimen area, in the tests at
 higher normal stresses, was reduced to 200 mm by 200 mm in order to apply such a large stress
 to the GCL.
       When sheared under low normal stresses, the test specimens developed  a peak shear
 resistance during the first 12 mm of displacement, and then the shear stress decreased rapidly
 after the internal connections were forced to fail. The peak apparent friction angle  and cohesion
 were 29 degrees and 33 kPa, respectively. The large-displacement apparent friction angle and
 cohesion after 50 mm of displacement were 4 degrees and 6 kPa, respectively.
       When  sheared under high normal  stresses, the specimens developed a peak shear
 resistance, and then, with further deformation, the shear resistance dropped off as  the specimen
 was forced to fail internally. The peak friction angle under high stresses was 23 degrees, and the
 peak cohesion was essentially zero.  The large-displacement friction angle was 2 degrees after 50
 mm of displacement, and the cohesion was 90 kPa.

 5.3.3 Creep Tests
       To evaluate  how the GCL behaves during long-term shear (creep), two types of shear
 tests were performed. The tests were performed to simulate conditions at the EPA field site, with
the normal and shearing stresses selected to be representative of the 2H:1V  slopes.  One type of
test was performed on both Bentofix® NS and Bentofix® NW at a normal stress of 20 kPa and a
shear stress of 10 kPa.  The other type of test was performed on Bentofix® NS and Bentofix®
                                          84

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NW at a normal stress of 413 kPa and a shear stress of 207 kPa. The shear devices for both types
of tests were 300 mm by 300 mm.  In both types of tests the specimens were allowed to hydrate
and consolidate for 5 days prior to the application of the shearsjoad.
      When the shear load was applied to the specimens under lower normal stresses, there was
an initial segment of movement. This adjustment to the application of the shear load rapidly fell
to effectively zero displacement versus time for both the NS and NW products.  The specimens
were allowed to remain under the test conditions for nearly four thousand hours before the tests
were terminated.
       In the long-term creep shear tests under higher normal stresses, there was an initial
segment of movement in response to the application of shear stress. The movement slowed and
the stresses were increased to a normal stress of 516 kPa and a shear stress of 241 kPa.  There
was another initial response to the increased load, but it was smaller in magnitude than the first
response. As of August, 1995, the long-term creep shear tests at higher normal stresses  are
currently at 500 hours of elapsed time.
       After extrapolations of the results of these shear tests, the effective displacement rate was
determined to be 5 x 10'8 mm/min.  It is believed that these date provide a good indication that
internal failure by creep is not a significant issue for the conditions examined so far.

5.4 Perspective nf fiSK Lining Technology with Respect to Gundseal®
       Mr.  Richard Erickson presented a brief description of Gundseal®,  the GCL product
manufactured by GSE, and described two ongoing projects with GCLs. The two projects include
 the GCL field test site in Cincinnati, Ohio, and a bentonite hydration monitoring test  in the
 Coffin Butte landfill in Corvallis, Oregon.

 5.4.1 GCL Product
        The Gundseal® GCL product consists of approximately 5 kg/m2 sodium bentonite with a
 geomembrane backing. GSE manufactures several different polymer geomembranes that can be
 used as the geomembrane portion of the GCL.  The polymers include HDPE, ultraflex,
 polypropylene, or any combination of the listed polymers given GSE's coextrusion process.  The
 geomembrane can be either smooth or textured, and its thickness can range from 0.3 mm  to 2
 mm. The length of the GCL product ranges from 46 m to 61 m depending on the thickness and
 flexibility of the geomembrane. Gundseal® can be placed in the field with the bentonite facing
 "up" or "down". Gundseal® is placed facing down in  situations where the GCL replaces a CCL
 in a composite liner.  In these instances the bentonite is usually  in contact  with the subgrade.
 The bentonite will hydrate, and therefore the strength of the bentonite becomes a concern in the
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 design. More typically, especially in slope applications, is for Gundseal® to be placed where the
 bentonite is facing upward. The geomembrane portion of the GCL is usually in contact with the
 subgrade.  A textured 0.76 mm to 2 mm  geomembrane is used to increase the frictional
 resistance between the subgrade and the geomembrane. In this case an additional geomembrane
 is placed above the bentonite to create a "seal" so that the bentonite remains dry.  The additional
 geomembrane can be either a single or double-sided textured geomembrane.

 5.4.2 GCL Field Test in Cincinnati. Ohio
       The Gundseal® product has been installed in four of the plots at the GCL field test site in
 Cincinnati, Ohio. Gundseal® has been installed in Plot A, F, and P with the bentonite side facing
 up and covered by an additional geomembrane. Plot E was constructed with the bentonite facing
 down and in contact with the subgrade.  Plots F and P were constructed on the 2H:1V slopes
 while plots A and E have been constructed on the 3H: 1V slopes.
       The bentonite in Plot F is encased by two geomembranes and should have remained at
 the manufactured water content. Instead, Plot F experienced wetting of the bentonite. Sampling
 was performed to determine the extent of hydration of the bentonite within the plot.  An area of
 elevated hydration was found on the right panel of plot F near the entrance of the extensometer
 cables.  Also, the hydration seemed to "fan" out near the toe of the panel. It is not very clear
 how the bentonite became hydrated, but  it appears that the extensometer cables provided an
 avenue for water to hydrate the bentonite.  Because  the causes of hydration were hard to identify,
 GSE decided to construct another test plot, plot P, with the same configuration as plot F except
 without  the  extensometer cables.   Plot P was  constructed  in June,  1995,  and the only
 instrumentation placed in  plot P was a 4 x 4 grid of moisture sensors.   The moisture sensors in
 Plot P indicate that the bentonite has not become hydrated.
       At the same time that plot F was sampled to  determine the water content of the bentonite,
 plot A and E on the 3H:1V slopes were also sampled to make sure the moisture instruments were
 functioning properly.  The bentonite samples taken from plot A, which is encased by two
 geomembranes, were still relatively dry. The one sample of bentonite taken from plot E, where
 the bentonite is in direct contact with the subgrade,  was at a water content of 50%. These water
 contents were consistent with the moisture  sensor  readings.

 5-4-3 Field Instrumentation of GCL/Bentonite Moisture Monitoring Program
      The purpose of this project was to demonstrate the performance of Gundseal® with
respect to hydration and stability in a canyon landfill.  The landfill is the Coffin Butte landfill in
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Corvallis, Oregon, and the instrumented cell is Cell 2C, which is a 5.6 ha cell with a double
composite bottom liner system.  The lining system consists, from top to bottom,, of a 0.3 m
operations layer, a 0.3 m drainage layer, a 1.5 mm textured HDPE geomembrane, Gundseal^
GCL (1.0 mm textured HDPE geomembrane with the, bentonite side  facing up), a 0.3 m leak
detection layer, a 1.5 mm textured HDPE geomembrane, and a compacted subgrade. The lining
system has an underdrain system because of a high water table.
       The moisture instrumentation was installed for the long-term collection and processing of
moisture data for the bentonite within Gundseal®. Three distinct locations on the cell floor were
targeted: two locations with high potential for bentonite hydration, and one location for average
conditions.  A total of eighty-eight fiberglass resistance block moisture sensors were installed.
They were placed in six transducer group arrays and in three pairs for redundancy.  All moisture
sensors were covered with powdered bentonite so there would be no damage to the overlying
geomembrane.  The moisture sensors were calibrated before installation. The data  will be used
to extrapolate the behavior for the remainder of the cell.
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                                    CHAPTER 6
             REPORT OF ASTM D 35.04 SUBCOMMITTEE ACTIVITIES
      Mr. Larry Well, the Chairman of ASTM Subcommittee D-35.04 on Geosynthetic Clay
Liners, provided a status report on standards development activities concerning GCLs with
ASTM.  At the June, 1992, meeting of the ASTM D-35 Committee, a special session was held to
discuss the development of a standard practice for testing GCLs.  A scope of work for a GCL
task group was developed. On the basis of discussions with Committee D-18 on Soil and Rock,
it was decided that Committee D-35 should manage the task group. During the June, 1993,
ASTM meetings, the task group was made into a new Subcommittee D-35.04.
      As of last May there were 48 members on the subcommittee composed of 16 producers,
11 users, and 21 general interest members.  The subcommittee is working closely with ASTM
Committee D 18.04 for Hydraulic Properties as related to the clay component of GCLs.
      The new subcommittee comprises six task groups for physical properties, manufacturing
quality  control/quality assurance  (QA/QC), logistics, endurance, hydraulic properties, and
mechanical properties. Their task and activities are described as follows:

6.1 Physical Properties
      Robert Mackey is the task  group chairman leading the development of a standard test
method  to determine the mass per unit area of the clay component of a GCL. The task group has
balloted a draft at subcommittee and main committee level.  Comments  received will  be
incorporated to revise the draft for re-balloting.  A round-robin  testing program  is  being
developed to test the proposed method.  The results of the ballot will be reviewed at the January
meeting and the standard moved forward.

6.2 Manufacturing OC/OA
      Kent von Maubeuge is the task group chairman for developing a standard of practice for
manufacturing quality control and quality assurance of GCLs and a method for determining a
swell index value for clay and the fluid loss of clays. The first draft of the standard of practice
for QC/QA will be ready subcommittee ballot this fall.  Draft ballots for standard method of test
for swell index value and for fluid loss of clays will be prepared if Committee D-18 agrees that
D-35 should do it. The results of the ballot will be reviewed at the January meeting and the
standard moved forward.
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6.3 Logistics
       Robert Trauger leads as task group chairman in developing three draft standards. This
group is developing standards of practice for GCL installations, standards of practice for GCL
storage and handling, and standards of practice for GCL sampling. The first two items have had
one subcommittee ballot.  Comments will be used to modify  the  draft for re-balloting  at
subcommittee level.  The scope of the procedure for GCL sampling was revised to remove
specimen preparation procedures and will be balloted this fall.  The results of the ballot will be
reviewed at the January meeting and the standards moved forward.

6.4 Endurance
       John Siebken  is the task group chairman for developing index  tests to evaluate the
chemical resistance or compatibility of the clay component of a GCL to liquids in soils. Tests
being evaluated for this use at this time include free-swell and fluid loss. These index tests may
serve to indicate further hydraulic conductivity testing is needed.

6.5 Hydraulic Properties
       Scott Luettich is task group chairman.  This task group is developing an index test for
measuring the flux or flow of liquids through GCLs. A subcommittee ballot was reviewed and
all issues were addressed and resolved. Plans are to co-ballot the re-draft at subcommittee level
with both D-35.04 GCLs and D18.04, and if possible get it to main committee ballot by October,
 1995. The results to the ballot will be reviewed at the January  meeting and the standard moved
forward.

 6.6 Mechanical Properties
       Alan Marr is the task group chairman for development of a standard for determining  the
 internal and interface shear strength of GCLs.  At the task group  meetings the details of the test
 have been discussed and a draft of the standard will be balloted  this fall. The results to the ballot
 will be reviewed at the January meeting and the standard moved forward.
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                                     CHAPTER?
                          REGULATORY STATUS OF GCLs

 7.1 Perspective of U.S. EPA Superfund Headquarters
       Mr. Kenneth Skahn discussed the Superfund program's perspectives concerning GCLs,
 the reasons why GCLs are not incorporated into waste containment designs more frequently, and
 how EPA documents might be modified to provide more information on GCLs and more
 flexibility in landfill design.
       The use of GCLs varies from region to region.  The northeastern regions in the U.S. have
 used GCLs in waste containment applications with success.  However, the designs have been
 very conservative; GCLs have been used on slopes less than 6H:1V. In Region 4, potentially
 responsible parties (PRPs) have suggested the use of GCLs in landfills, but the communities are
 skeptical about the equivalency between GCLs and compacted clay liners. The scattered use of
 GCLs comes mostly from regulators' unwillingness to accept designs that differ from the
 technical guidance document (U.S. EPA, 1989).
       The EPA is involved in a research project with Sandia National Laboratory in which test
 pads containing GCLs have been constructed (not on slopes) to monitor their performance with
 respect to infiltration.   One type of test pad has the configuration of a standard Resource
 Conservation and Recovery Act (RCRA) Subtitle C cover, another test pad type is constructed
 like the standard RCRA Subtitle D cover, and  a third test pad has been constructed like the
 standard RCRA Subtitle C  cover except that a GCL  has been incorporated in the design.  In
 phase one of the project, water will be sprayed on half of the test pads, while the other half will
 be subjected to actual precipitation occurring at the site.  The performance of the different test
 pads will  be compared.  This project was constructed with the purpose of helping  develop
 designs for landfills in arid climates.
       There has been  some discussion with  the RCRA program to  amend  the guidance
 document (U.S. EPA,  1989) in order to provide alternative designs.  These amendments are
 considered desirable by the Superfund program.

 7.2 Perspective of U.S. EPA Office of Solid Waste
       Mr. Al Geswein discussed how three areas of EPA regulations and documents concerning
 RCRA Subtitle D landfills interacted with GCLs.  The three areas include the basic regulation
promulgated on October 9,1991, the guidance document issued in October, 1993 explaining how
 EPA suggests  states comply with regulations, and an upcoming EPA publication, or "issue
paper", which will provide information on GCLs.
                                         90

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       There are two places in the basic regulations where GCLs may be incorporated.  These
include the bottom liner and final cover of landfills. A liner must be a composite liner described
in the regulations.  If a designer desires to use an alternative liner instead of the prescribed
composite liner in a Subtitle D landfill, it must be demonstrated that the alternative liner will not
allow the concentration of certain chemicals to exceed specified concentrations at a point of
compliance,  and the alternative must  be  approved by the Direction of an approved state.
Therefore, there is no restriction to the use of GCLs, and a GCL may be chosen for design as a
component in the liner, provided the required demonstration concerning impact to ground water
is made and the Director of an approved state concurs with the use of the proposed alternative.
       A final cover in a Subtitle D landfill is required to not let more fluid into the top of the
landfill than the amount which exits the bottom of the landfill. There is no restriction on the type
of materials; therefore, a GCL may be used in a final cover.  There is no formal restriction of the
use of GCLs in the regulations.
       The  second area which EPA Office of Solid Waste is  involved with GCLs is the
supporting technical manual issued in  1993 (U.S. EPA, 1993). The technical manual includes
three sections: a regulations section, an applicability section stating who must comply with the
regulations, and a technical section which addresses technical concerns  and gives suggestions on
how to comply  with regulations.  GCLs are mentioned once in the  technical portion of the
guidance document. At the time of development of the technical document there was little
published information about GCLs, and therefore there was little included in the technical
guidance document.
       The  third area where the EPA's Office of Solid Waste  interacts with GCLs is in an
upcoming publication called a fact sheet.  The fact sheet is a one-page summary which will
discuss how GCLs might be  used  in  Subtitle D  landfills. The fact sheet will describe the
technology, summarize case studies  where GCLs have been used, discuss how GCLs fit into the
regulations, and provide a list of references on GCLs.
                                           91

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                                     CHAPTER 8
                                 PANEL DISCUSSION

 8.1 Critical Issues Concerning GCLs - EPA Project Team

 8.1.1  Intimate Hydraulic Contact vs. Shear Strength
       David Daniel pointed out that, based on the slides that have occurred at the EPA test site
 where sliding occurred at the interface between a woven geotextile and a textured geomembrane,
 and based on the discussion during the conference, designers might consider placing the thick
 nonwoven geotextile of a GCL next to a textured geomembrane.  However, this would reduce
 the quality of the  hydraulic contact between the geomembrane  and GCL, since  a  thick,
 nonwoven geotextile  would separate the bentonite from the geomembrane.  Placing a thick,
 nonwoven geotextile  next to a  geomembrane on steep slopes may  not matter as much as on
 flatter slopes. Designers should  be cautioned to not forget about hydraulic properties of GCLs in
 efforts to increase the shear strength of liner systems and interfaces.

 8.1.2  Internal Shear Strength of GCLs under High Normal Stresses
       Rudy Bonaparte discussed an issue of growing concern, especially in the design of
 canyon landfills. The issue is the internal shear strength of GCLs under high normal stresses and
 long-term loading conditions.  There is not much  available in the literature that describes the
 limits of GCLs under these conditions.  All that is available is the knowledge that mostly all of
 the GCL products have large-displacement shear strengths of about 3 to 5 degrees under very
 high normal stresses.  More information about the behavior of GCLs at high normal stresses
 must be obtained.  The GCL manufacturers are challenged to continue their effort to produce
 new or modified GCLs with higher internal shear strengths and decreased strain-softening
 behavior under high normal stresses. Possibly .this can be accomplished by using different types
 of bentonite, adding granular admixtures such as sand in GCLs, or through other methods.

 8.1.3  Long Term Effects
      Robert Koerner touched on the issue of long-term effects. Since GCLs have the potential
 to be included in many long-term projects, the ability of GCLs to perform after long periods of
time should be determined. One factor that seems to limiting the more widespread use of GCLs
is the  uncertainty of its performance in the long term.  Long-term tests are not performed often
because of the difficulty in testing.
                                          92

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8.2 Questions by the Audience
8.2.1 Do Bid Projects vs. Designs Need to he Sole-Sourced?
       David Daniel commented that construction specifications can be developed to allow for
alternatives so that bid projects and. designs do not need to be sole-sourced. Rudy Bonaparte
noted that if a designer desires to include a GCL as a component in a waste containment facility
he or she must, for example, perform project specific testing to establish the shear strength. The
designer has  an option to proceed in two different ways.  The first option is to test all of the
products and prequalify them all during the design stage. The second option is to limit the
testing program to determine the validity of the design, then write the specifications that require
the successful contractor, as part of initial activities, to carry out further testing. The additional
testing will prove that the specific product the contractor is going to buy and install for the
project will be stable in the design. The second option eliminates the sole-sourced problem.

8.2.2 What is the Suitability of Replacing a Compacted Clav Liner CCCU in a Composite Liner
with a GCL?
       Rudy Bonaparte commented that most research indicates that substitution for a CCL with
a GCL would be favorable, but the substitution must be made on a project-specific basis. The
ultimate goal in constructing a liner is to protect ground water, and for double liners, a GCL in
the primary liner would be an adequate component in the attempt to achieve that goal.
       Robert Koerner remarked that this topic has been the subject of several  papers authored
by Koerner and Daniel. In the discussion of technical equivalency between a CCL and GCL
there are 25 issues.   Some  of these  issues include hydraulic  properties,  shear strength,
constructability, and performance.  Only in the issues of adsorption and subgrade conditions is
the GCL not equivalent to a CCL. However, these  two issues can be bypassed with proper
construction quality control and assurance.
       David Daniel offered several observations. To begin, Subtitle D regulations do not allow
for a direct comparison between CCLs and GCLs. The regulations do not require it to be shown
that a GCL is superior to a CCL when replacing a CCL with a GCL. If a CCL is to be replaced,
it must be demonstrated that the replacement material will not allow unacceptable impact to
ground water at a point of compliance.  It is curious that the regulations do not require that a
CCL be demonstrated as having no impact to ground water with a prescriptive design. It is Mr.
Daniel's belief that if all of the 0.6-m-thi.ck CCLs  in  Subtitle D landfills in the U.S. were
replaced with GCLs, and assuming all GCLs were stable on the slopes, the GCLs  would
 generally outperform the CCLs. This is mostly a result of the incorrect construction of CCLs
 and the desiccation/cracking of CCLs.  As smaller landfills with less technical capability  for
                                           93

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building and construction, the advantages to GCLs increase, because it is easier to install a GCL
than compacted clay. The largest concern in the discussion of equivalency is the resistance to
puncture.  A GCL is never going to be equivalent to a thick layer of compacted clay in regards to
resistance to puncture. Therefore, it is a fair and appropriate question to ask what will happen if
the GCL is punctured, especially in a hydrogeologically sensitive area.

8.2.3 Should Designs for Waste Containment Structures Be Based on Peak or Residual Shear
Strengths?
       Rudy Bonaparte commented that designs should be project-specific.  More generally,
designs may be based on slope stability evaluations using peak strength, while checking the
design for stability using residual strengths.  David Daniel noted that if the factor of safety
calculated for slope stability using the residual strength is greater than one, then the design is
generally  acceptable.  If the factor of safety with residual strengths is less than one, then it must
be determined if residual conditions will  develop  and how critical those conditions  will be.
Robert Koerner noted that the design should include residual strengths because of the long-term
question.
                                            94

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                                    CHAPTER 9
                                   REFERENCES

Amble, T. (1994), "In-Plane Hydraulic Conductivity and Rate of Wetting of Geosynthetic Clay
   Liners," M.S. Thesis, University of Texas at Austin, 136 p.
Boardman, B.T. (1993), "The Potential Use of Geosynthetic Clay Liners as Final Covers in Arid
   Regions," M.S. Thesis, University of Texas at Austin,109 p.
Bramlett,  J.A., Furman, C. Johnson, A., Ellis, W.D., Nelson, H., and Vick,  W.H.  (1987),
   "Composition  of Leachates  from  Actual Hazardous  Waste Sites," United  States
   Environmental Protection Agency, Cincinnati, Ohio, 113 p.
Daniel, D.E., and Estornell, P.M. (1991), "Compilation of Information on Alternative Barriers
   for Liner and Cover Systems," U.S. Environmental  Protection Agency, Risk Reduction
   Engineering Laboratory, Cincinnati, Ohio, EPA 600/2-91/002.
Daniel, D.E., and Boardman, B.T.  (1993), "Report of Workshop on Geosynthetic Clay Liners,"
   U.S. Environmental Protection Agency, Risk Reduction Engineering Laboratory, Cincinnati,
   Ohio, EPA 600/2-93/171.
Daniel, D.E.,  Shan, H.Y., and Anderson, J.D. (1993), "Effects  of Partial Wetting on the
   Performance of the Bentonite Component of a Geosynthetic Clay Liner," Geosynthetics '93,
   Industrial Fabrics Association International, St. Paul, Minnesota, 3: 1483-1496.
Erickson, A.E., Chamberlain, E.J., and Benson, C.H. (1994),  "Effects of Frost Action on Covers
   and Liners Constructed in Cold Environments," Proceedings, Seventeenth Madison Waste
   Conference, University of Wisconsin, Madison, Wisconsin, 198-220.
Harpur, W. A., R. F. Wilson-Fahmy, and Koerner, R.M. (1993), "Evaluation of the Contact
   Between Geosynthetic Clay Liners and Geomembranes in Terms of Transmissivity,"
   Proceedings of the 7th GRI Seminar, Geosynthetic Research Institute, Drexel University,
   Philadelphia, 138-149.
Hewitt, R.D.  (1994), "Hydraulic Conductivity of Geosynthetic  Clay Liners Subjected to
   Freeze/Thaw," M.S. Thesis, University of Texas at Austin, 103 p.
LaGatta, M.D. (1992), "Hydraulic Conductivity Tests on Geosynthetic Clay Liners  Subjected to
   Differential Settlement," M.S. Thesis, University of Texas at Austin, 120 p.
McNabb, G.D., Payne, J.R., Harkins, P.C., Ellis, W.D., and Bramlett, J.A. (1987), "Composition
   of Leachates From Actual  Hazardous Waste  Sites," Land Disposal,  Remedial  Action,
   Incineration  and Treatment of Hazardous Waste, Proceedings of the  Thirteenth Annual
   Research Symposium at Cincinnati, Ohio, EPA/600/9-87/015,130-138.
                                          95

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Ruhl, J.L. (1994), "Effects of Leachates on the Hydraulic Conductivity of Geosynthetic Clay
   Liners (GCLs)," M.S. thesis, University of Texas at Austin, 101 p.
Sai, J.O., and Anderson, D.C. (1991), " Long-Term Effect of an Aqueous Landfill Leachate on
   the Permeability of a Compacted Clay Liner," Hazardous Waste & Hazardous Materials,
   8(4): 303-312.
Stanforth, R., Ham, R. Anderson, M., and Stegmann, R. (1979), "Development of a Synthetic
   Municipal Leachate," Journal of the Water Pollution Control Federation, 51(7): 1965-1975.
Texas Water Commission (1985), Technical Guideline No. 1, "Waste Evaluation/Classification,"
   Austin, Texas.
U.S. Environmental Protection Agency (1989), "Technical Guidance Document: Final Covers on
   Hazardous Waste Landfills and Surface Impoundments," EPA/530-SW-89-047, Washington,
   D.C., 39 p.
U.S. Environmental  Protection Agench  (1993), "Solid Waste Disposal Facility  Criteria,
   Technical Manual," EPA 530-R-93-017, Washington, D.C., 349 p.
                                         96

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  Appendix A
List of Attendees

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-------
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-------
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-------
PLOTP
                               Gundseal (bentonile up) • 2:1 Slope
100 -
I a, 90 •
£ 80
: 1 70
' & 60
o 50
i $ 40
: * 30
' £ 20
Z 10
' 0

Moisture Reading
-*rOU.ttaia>vja>COO
0

100
a 90 -
= 80 •
1 70 •
£ 60 •
o 50 •
3 40 •
S 30 •
£ 20 •
10 ' _=
0 — 0- 	
0

I 100 •
_ 90 -
f BO-
•g 70 •
£ 60 -
o 50 •
J 1 40 •
S 30 -
i £ 20 -
• 10 ' _^
0 o 	
0
	 • 	 Inner left
panel
Moisture Readings vs. Time
Plot Location: Crest
— •— 	 	 	 p 	 	 m
10 20 30 40 50
Time (days)

Plot Location: Upper Middle
=f — i- • '; •'.„ 	
10 20 30 40 50
Time (days)

Plot Location: Lower Middle
10 20 30 40 50
Time (days)

Plot Location: Toe.
10 20 30 40 50
Time (days)
= 	 outer left 	 * 	 Inner right 	 0 	 OU|er right
panel panel panel
                   B-14

-------
            Appendix C
Differential Displacement in Test Plots

-------

-------
PLOT A
                    Displacement Above GCL - Displacement Below QCL
                    Gundseal - Bentonite Side Up-3:1 Slope
                          Relative Displacement vs. Time
                                       Left Panel
I    -3.00 -

§    -2.50 -
"5.
5    -2.00 - A
 I
£.£ -1.50 -   .
j J
go -1.00 - ^

§ I
5 § -°-50 -    v
                                              (/
                                                                Time (days)
                                                              200  -'       250
                                   Extensiometer No.
                          Relative Displacement vs. Time
                                       Right Panel
                                   Extensiometer No.
                                 C-l

-------
                      .  Displacement Above GCL - Displacement Below GCL
                   PLOT B                        '        Bentomat - 3:1 Slope
f    I    -2.00  -
i    £
I   -1-50-
Q    -1.00 -
                              Relative Displacement vs. Time
                                            Left Panel
                                                                 Time (days)

                                                                 200         250
                                       Extensiometer No.
    jT.§ -0.50 -
    J J       °
    § O   0.00 f
                              Relative Displacement vs. Time
                                           Right Panel
                                                                  Time (days)
                                       Extensiometer No.
                                     C-2

-------
                Displacement Above GCL - Displacement Below GCL
           PLOT C                                   Claymax - 3:1 Slope
i
1
i
i
I
! i
i
Q.
W
a
t
XI
JS /5
si
P
I
01
g
: s-
5




i
: o
ai
o
CD
8-
i Q
i i
— ' !§.
i *7 -i
og
o o

: s
p
! 8
i S

Relative Displacement vs. Time '
Left Panel " •
-2.00 - :
-1.50 - ;
i
-1.00 T
.o.so I ^ ^ ^^^^^^ :
o oo ^B-^^iv^^^^^i1^ ^^i*^^""* ^^^i— i«>o
0.50 7 /f Time (days)
1.00 -
1.50 - ^
2 00 —
Extensiometer No.
r-^
• I ' " 2 * 3 -O 4 	 	 A- 5


Relative Displacement vs. Time
Right Panel
-2.00 -
-1.50 -
o ' ' •
-1.00 - , *
• • '• ' '
-0-50 - 5()^ 	 ^ 100 J ^V wt4t^Tt^9^ 	 ^~t^
Q _ ir~i>-V/^^"^--4 r^~*~~*~S^'» P*~--^^Ng"--— 	 	 --*' 	 B — a "
\Jt\J\J HU • (ft B'^^C 5! "^^ H.1^^" ^^ffV? *5 A "**? A A A A A i
• • "™ !** ^^^S • iSit A A A AA AA
0.50- \ / 4 Time (days)
' ; V
1.00 - • »
1
1.50T vtf i
2.00 -1
                                 Extensiometer No.
                                                               -*	 5  '
                              C-3

-------
               Displacement Above GCL - Displacement Below GCL
          PLOTD	Bentofix I! (NW up) - 3:1 Slope

-3-00 -
-2.00 -
                      Relative Displacement vs. Time
                                    Left Panel
                                           /-


                                             Jm-m-mm—m-m-m—m-m-	•-
                                            i en          n*c&
                                                            Time (days)
                               Extensiometer No.
3.00 -
                      Relative Displacement vs. Time
                                   Right Panel
                                                              me (days)
                               Extensiometer No.
                                                                  5 i
                             C-4

-------
                     Displacement Above GCL - Displacement Below GCL
                PLOTE	Gundseal - Bentpnite Down - 3:1 Slope
I
     -1-50 -

     -1.00 -
o <5
8<3
Be
Displa
                           Relative Displacement vs. Time
                                         Left Panel
                                         -»—»
•   A   i         A
     >• \   *        /  '•.
                                     Extensiometer No.
                                                                 Time (days)
                           Relative Displacement vs. Time
                                         Right Panel
                                                                 Time (days)
                                     Extensiometer No.
                                  C-5

-------
                        Displacement Above GCL - Displacement Below GCL

                   PLOTF	Gundseal - Bentonite Up - 2:1 Slope

          -3.00 -
1    I
                               Relative Displacement vs. Time
                                            Left Panel       X
                            Time (days)
0 50 100 150 )
^_Ti^''*"gsE==gg'fta'"=^^'=^^^ Mjri
200 25
          5.00

    8 0
    a> S   7.00
    > £

    | 0   9.00


    |    11.00


    1    13.00


         15.00
                                        Extensiometer No.
en
ii
-ici}

bb
oo

'0 '
f
Q
I
11
, $$
c S
> £
2 e>
< CD
! C
e> 1
E
i o>
• ° •(
o 1
I o.
\ &
i 1
1.00 -
14
3.00 -
5.00 -
7.00 -


9.00 -

11.00 -

13.00 -


IS. 00 -
                               Relative Displacement vs. Time
                                            Right Panel
                            Time (days)
                           50
100
        150  J
___     —_-_-V=j".
                                               » « » »« « »«—«•
200
                                                                               250
                                        Extensiometer No.
                                     C-6

-------
                    Displacement Above GCL - Displacement Below GCL
               PLOT G   	'                   Bentomat- 2:1 Slope
                           Relative Displacement vs. Time
                                        Left Panel
g    -2-00 -


1    -1-50 -
a-
3    -1.00 -
£.£ -0.50
Time (days)
                                           100
                                                           150
             200
                               Failure
                                    Extensiometer No.
                           Relative Displacement vs. Time
                                        Right Panel
g    -2.00 -
Displacement Above GCL (in.) - Displace
Below GCL (in.)
-1.50 -
Time (days)
-1.00 -
-0.50 - A
0 ; /*~\ 50 100 150 200
0 00 !!• •§ / * * jjrrr"ll
u "T ~7~-=-c^^5
0.50 - J*/
1.00 - <>KS>-^>
1.50 - Failure
Extensiometer No.
• — •
• | —• •_• g * 3 "C>" 4 — 	 * 	 5
                                 C-7

-------
     Displacement Above GCL - Displacement Below GCL
PLOT H                                    Claymax - 2:1 Slope
Displacement Above GCL (In.) - Displacement
Below GCL (in.)
Relative Displacement vs. Time
-2.00 - Time (days) .
-1.009 5 10 15 20 25 30

.00 * 	 B^*- 	 ^ '
1.00 - \
2.00 | \ !
3.00 + **\ i^-"4! '
4.00 \ \
5.00 - \ \
6.00 - \\
7.00- \\
8.00 - \'\ Failure
9.00 - ' \
10-°° - ^Extensiometer No.
•^ A



Displacement Above GCL (In.) - Displacement
Below GCL (In.)
Relative Displacement's. Time
-2.00 - Time (days)
-1.00 0 5 10 15 20 25 30
1.00 -
2.00 - m-»
3.00 - jr^~^*^V,
4.00 - / \ \
5.00- Nf \\
6.00 - \\
7.00- \\. ™ure
8.00 - U i
9.00 - l\
10-°° - 'Extensiometer No.
	 • 	 1 	 	 	 2 	 • 	 3 	 0 	 4 	 A 	 5
                     C-8

-------
                     Displacement Above GCL - Displacement Below GCL

                     '                	    Bentofix I - 2:1 Slope
      -4.00 T
I     1.00 -
u
£

B     2.00 -
                            Relative Displacement vs. Time
                                    	Left Panel
                                    Extensiometer No.
                                                                 -*	 5  •
     -4.00 -
                           Relative Displacement vs. Time
                                           Right Panel
                                                               00  •*—X* 260
     2.00 -
                                                               Time (days)
                                    Extensiometer No.
                                 C-9

-------
      3.00 -
                    Displacement Above GCL - Displacement Below GCL
                PLOTJ	Bentomat - Granular Drainage - 2:1 Slope
                           Relative Displacement vs. Time
                                           Left Panel
                                                           Time (days)

                                                               200
250
                                    Extensiometer No.
                           Relative Displacement vs. Time
                                           Right Panel
                                                       to—•-•-•—m-e	•—•
I     2.00 -
      3.00 -
                                                               Time (days)
                                    Extensiometer No.
                    -•	1
                                          -•	3
                                  C-10

-------
               Displacement Above GCL - Displacement Below GCL
           PLOTK	Claymax - Granular Drainage - 2:1 Slope
                      Relative Displacement vs. Time
                                      Left Panel
-3.00 -
                                                       Time (days)
                               Extensiometer No.
                                                               *	*—»
-3.00  -
                      Relative Displacement vs. Time
                                      Right Panel
                                                         Time (days)
                                                                       250
                               Extensiometer No.
                             C-ll

-------
     Displacement Above GCL - Displacement Below GCL
PLOT L                            Bentofix I - Granular Drainage - 2:1 Slope
Displacement Above GCL (In.) - Displacement
Below GCL (in.)
Relative Displacement vs. Time
Left Panel
-3.00 -
Time (days)
-2.00 -
-1.00 -• , M^ 1
0 m 50 x^Ocx^PO 150 J ^OO 250
o.oo *» &£^£O-^E^ ^'^^^^^^^aa.^g^^^jr^S^aL.B^^-S — i
1.00 - •' ,
2.00 -
4.00 - A
5>0° " Extensiometer No.




Displacement Above GCL (in.) - Displacement
Below GCL (in.)
Relative Displacement vs. Time
Right Panel
-3.00 -
-2.00 - Ctf( Time (days)
-1.00 - J '
0 50 100 150 1 200 ^2j£0
A f\n w • ^^k~A — ~"A ^'— -=s~~:~--~jf*^~~~- Jy^^ ~*^Srf • • >^\ * M

' T / *w
1.00 T* / >
2.00 -i
3.00 T
s-°° ~ Extensiometer No. [



                     C-12

-------
-2.00 -
               Displacement Above GCL - Displacement Below GCL
          PLOTN	Bentofix II (NW up) - 2:1 Slope
                      Relative Displacement vs. Time
                                     Left Panel
                                                         Time (days)
                               Extensiometer No.
                                2  	«	3
                                                      4 	*	 5
2.00 -
                     Relative Displacement vs. Time
                                     Right Panel
                                                        Time (days)


                                                         200          250
                              Extensiometer No.
                               2  	*	3
                            C-13

-------

-------
              Appendix D
Moisture Instrument Readings in Test Plots

-------

-------
PLOT A
                                     Gundseal - Bentonite up - 3:1 Slope  PLOT A
                      Moisture Readings vs. Time
                             Plot Location:  Crest
                             100         150
                               Time (days)
                         200
 250
   0 -'
                            Plot Location:  Middle
                             100         150
                               Time (days)
                         200
250
                            Plot Location:  Toe
                50
          Subsoil-GYPSUM
100         150
  Time (days)
                                                     200
250
                                GCL/Subsoil -
                                FIBERGLASS
                          w/in GCL -
                          RBERGLASS
                            D-l

-------
          PLOTB
              Bentomat - 3:1 Slope
                      Moisture Readings vs. Time
                              Plot Location:  Crest
                  50
100         150
  Time (days)
                                                 200
                                     250
  100 -
   90 -
g 80 -
1 70-
« 60-
0 50 -
3 40 -
                             Plot Location: Middle
I  30- -k
g  20-   \
   10-     *M-»
     0 —*
                  50
100         150
  Time (days)
                                                 200
                                     250
0 —A	A A A  A-

  0          50
                             Plot Location: Toe
	'	A A A A
 100         150
                                                     200
                                    250
                                Time (days)

                   Subsoil-GYPSUM        	A-	 GCL/Subsoil - FIBERGLASS
                             D-2

-------
PLOTC
Claymax-3:1 Slope


100 -
90 -
§? 80 -
\ ^ 70 i
! * 60 *
: g 50-
3 40 -
•5 30 -
S 20 7
10 T
_ •• M
0 r~
0
1 .
Moisture Readings vs. Time
Plot Location: Crest

A-4^— A |*| ^
' ^-t-^L-^-^-A+t^M • • • ,-
^•nlnfe B*"^ • '
// '' ' r
/ \ / • • v/> ' ;
/ \ / .' / *
/ < ' '
/ V' . - . ' ' /' '
/ *


50 100 150 200 250
Time (days)

100 -
90 -
W 80 -
1 70 '
« 60-
o> 50 -
3 40 -
I 30-
£ 20 -
10 -

0

Plot Location: Middle



4
1



• !••§• i_ ,_.

50 100 150 200 ;*. 250
Time (days)

100 -
90 -
o> 80 -
S 60 -
c
o> 50 -
• 3 40 -
! •§ 30-
S 20 -
10 -
_ -
! 0

Plot Location: Toe




..'• •
\
X
' /•"*'' *


50 100 150 200 250
Time (days)
	 • 	 o..u.«*.n _ /^VDOt AH 	 A 	 tZC-.l ACnhcAil . PIRPnm AQft
                     D-3

-------
PLOTD
Bentofix II  (NW up) - 3:1 Slope
             Moisture Readings vs. Time
                    Plot Location:  Crest
                    100         150
                      Time (days)
              200
250
                   Plot Location:  Middle
                    100         150
                      Time (days)
              200
250
                   Plot Location:  Toe
                    100         150
                      Time (days)
         Subsoil-GYPSUM
              200
                                     GCLYSubsoil • FIBERGLASS
250
                   D-4

-------
PLOTE
Gundseal - Bentonite Side Down - 3:1 Slope
             Moisture Readings vs. Time
                    Plot Location:  Crest
                    100         150
                      Time (days)
                    200
250
                   Pl°t Location:  Middle
                    100         150
                      Time (days)
                    200
250
                   Plot Location:  Toe
                    100         150
                      Time (days)
          Subsoil-GYPSUM
                    200
             GCL/Subsoil - FIBERGLASS
250
                    D-5

-------
PLOTF
Gundseal - Bentonite up - 2:1 Slope
             Moisture Readings vs. Time
                    Plot Location:  Crest
                    100         150
                      Time (days)
                200
250
                   Plot Location:  Middle
                    100         150
                      Time (days)
                200
250
                    100         150
                      Time (days)
                200
250
  Subsoil-GYPSUM
                        GCL/Subsoil •
                        FIBERGLASS
                 w/in GCL -
                 FIBERGLASS
                   D-6

-------
          PLOTG
                                       Bentomat - 2:1 Slope
D>
'o
i
0)
100.0 -
 90.0 r
 80.0 :
 70.0 :
 60.0 :
 50.0 -
 40.0 *
 30.0 T
 20.0 '
 10.0 -
  0.0-
                       Moisture Readings vs. Time
                              Plot Location:  Crest
                     50
                                 100
                             Time (days)
150
200
   100 T
    90 -
i>  80 -
H5  70 -
g  60 -
£  50 -
•5
                            Plot Location:  Middle
40 -
30 -
20 i
10 -
n —
• X
wf
A

— -A. 	




— A A A A 	 	 	 - 	 	 -.-.
                    50
                                100
                            Time (days)
150
200
   100 -
    90 -
 o>  80 -
    :•      ^
                    50
                            Plot Location: Toe
                                100
                             Time (days)
                   Subsoil - GYPSUM
150
                                           GCUSubsoil - FIBERGLASS
200
                             D-7

-------
        PLOTH
                                         Claymax - 2:1 Slope
                     Moisture Readings vs. Time
                            Plot Location:  Crest
                    50
       100
    Time (days)
                                                150
200
100 -
 90 -
 SO-
 70 "
 60-
 50 "
 40 -
 30 -
 20 -
 10 -
  o —
Plot Location: Middle
                  50
      100
   Time (days)
                                                150
200
                          Plot Location: Toe
                  50
                Subsoil-GYPSUM
      100
  Time (days)
                                               150
                                           GO/Subsoil- FIBERGLASS
200
                          D-8

-------
          PLOT I
             Bentofix I -2:1 Slope
  100 -
   90 -
?  80 -
                      Moisture Readings vs. Time
                              Plot Location: Crest
                              100         150
                                Time (days)
                        200
            250
                             Plot Location: Middle
                  50
100         150
  Time (days)
                                                      200
            250
                             Plot Location:  Toe
                  50
100        150
   Time (days)
                    Subsoil-GYPSUM
200
                                               GCL/Subsoil - FIBERGLASS
                                                                   250
                              D-9

-------
        PLOTJ
                       Bentomat - Granular Drainage-2:1 Slope
                    Moisture Readings vs. Time
                           Plot Location: Crest
               50
                 100         150
                   Time (days)
                                                   200
250
100 -
 90 -
 80 -
 70 -
 60 "
 50 -
 40 -
 30 *
 20 -
 10 -
  0 -
•A A A.
                50
                          Plot Location:  Middle
                 100         150
                    Time (days)
                                                   200
250
                50
                           Plot Location: Toe
                 100         150
                    Time (days)
                  Subsoil-GYPSUM
                                                   200
                                             GCL/SubSOil - FIBERGLASS
250
                           D-10

-------
PLOTK
      Claymax - Granular Drainage - 2:1 Slope
            Moisture Readings vs. Time
                    Plot Location: Crest
        50
100         150
  Time (days)
200
250
        50
100         150
  Time (days)
200
250
                   Plot Location:  Toe
                    100         150
                      Time (days)
          Subsoil-GYPSUM
                        200
                 GCL/Subsoil - FIBERGLASS
            250
                    D-ll

-------
PLOTL
Bentofix I - Granular Drainage - 2:1 Slope
             Moisture Readings vs. Time
                    Plot Location:  Crest
                    100         150
                      Time (days)
                   200
250
                   Plot Location:  Middle
                                 |T      •*-•—•-»
                    100         150
                      Time (days)
                  200
250
                   Plot Location:  Toe
                    100         150
                      Time (days)
         Subsoil-GYPSUM
                  200
                                     GCL/Subsoil - FIBERGLASS
250
                   D-12

-------
        PLOTN
          Bentofix II (NW up) - 2:1 Slope
                    Moisture Readings vs. Time
                            Plot Location:  Crest
                50
100         150
  .Time (days)
200
250
                           Plot Location:  Middle
                50
100         150
  Time (days)
200
250
100 :
                           Plot Location:  Toe
                50
          Subsoil-GYPSUM
100         150
   Time (days)
    GCUSubsoil -
    FIBERGLASS
200
  w/in GCL -
  FIBERGLASS
250
                            D-13

-------
PLOTP
                              Gundseal (bentonite up) • 2:1 Slope
Moisture Reading
|
i

Moisture Reading


Moisture Reading


Moisture Reading
i
100 •
90
80
70
60
50
40
30
20 !
10 * __
0

100
90
80
70
60
50
40
30
20
T —^
0

100 •
90 -
80 •
70 •
60 t
50 •
40 •
30 •
20 •
10 •
0-0-==:
0

100 -
90 -
80 •
70 «
60 j
50 I
40 :
30 ;
20 '
10 ' 	 ,
0> R " r
0
— • 	 Inner lett
panel
Moisture Readings vs. Time
Plot Location: Crest
^? P — ~ 	 ~ — ' — ff
10 20 30 40 50
Time (days)
„
Plot Location: Upper Middle
10 20 30 40 50
Time (days)

Plot Location: Lower Middle
10 20 30 4.0 50
Time (days)

Plot Location: Toe
10 20 30 40 50
Time (days)
	 	 	 outer left 	 • 	 Inner right 	 0 	 outer right
panel panel panel
I
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                  D-14

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                                   Appendix E
Results of Interface Shear Tests Performed at Drexel University's Geosynthetic Research
                                     Institute

-------

-------
            GUNDSEAL (foentonite side) vs HOPE (textured) - DIRECT

                                SHEAR (12")
   300




   250

   200
s  15°
oc
§  100


W   50


     0
      0.0      0.2     0.4
            350 Ibs (2.6 psi) Normal

            Stress
 I       ..(.._..



0.6      0.8



 DISPLACEMENT (IN)
1.2      1.4      1.6
        a.


        tn
        
        JC
        CO
                                    234


                                   Normal  Stress  (psi)
                                E-l
                                    ©

-------
 BENTOMAT (slit film) vs HOPE (textured) - DIRECT SHEAR

                         (12")
1 OU •
140
120
100 •
80 -
60
40
20
01
•
0

•
•
M
'••
•
•


•
	 ,, I

0 0.2 0.4
                                350 Ibs (2.6 psi) Normal

                                Stress
                      0.6      0.8

                    DISPLACEMENT (IN)
                                              1.0
    1.2
1.4
CO
a.


CO
CO
Q)


&

t_
(0


CO
4-
3-
2-
  0
                             Q Peak

                             • Residual (@ 1.4" displ.)
                             2          3

                           Normal Stress (psi)




                           E-2
4
                                                  slid 1/12/95

-------
                 SHEARPRO vs TEXTURED GEOMEMBRANE
   1.20  -



-. 1.00 •

S.

u  0.80
O

g  0.60

cc

52  0.40



   0.20  ,
0.00
      0.00       0.20
                                                2.6 psi Normal Stress
                        0.40       0.60       0.80


                            DISPLACEMENT (In)
1.00       1.20
         2.5
(0
^Q.



1
O
           2.0-
                           y ~ 0.36502X  RA2 = 1.000
                                                     T

                                 2         3         4

                                     Normal  Stress (psi)
                                                         slid 12/10/95
                          E-3

-------
           BENTOFIX (NPNWGT) vs HOPE (textured) - DIRECT SHEAR
                                   (12")
   300

^ 250 •
3
jJ-200
p
p  150

u§  100

W   50

     0
                  350 Ibs (2.6 psi) Normal
                  Stress
      0.0      0.2
0.4
._ ,-4

 0.6
           0.8

DISPLACEMENT (IN)
1.0       1.2
1.4
     to
     o.

     U)
     V)
      CO
      Q)
            0
          234
         Normal  Stress  (psi)
                               E-4
                                                          ©

-------
   200
   180
co  160
,J  140
8-120
o  100
C   80
2   60
w   40
    20
            BENTORX-type II (Slit Film) vs HOPE (textured) - DIRECT
                                SHEAR (12")
0.0
                  350 Ibs (2.6 psi) Normal
                  Stress
               0.2
0.4
.  0.6      0.8
DISPLACEMENT (IN)
1.0
1.2
1.4
         w
         Q.
         V)
         tO
         2>
        CO
         to
         
-------
                  SHEARPRO VS SAND - DIRECT SHEAR (12")
   250
sr200
   150
   100
   50
2
   •
  I
y ^—.»T,-—.,..,—,,.. „ ,„,



 0.0       0.2
                       0.4
          350 Ibs (2.6 psi) Normal
          Stress
 0.6      0.8

DEFLECTION (IN)
                                                 1.0
                                                     1.2
1.4
  0)
  £
 £
  CD
 sz
 CO
                         y = 0.59696X  RA2 = 1.000
                                2          3

                              Normal Stress (psi)


                              E-6

-------
                       SAND - DIRECT SHEAR (12")
200
                                        350 Ibs (2.6 psi) Normal

                                        Stress
   0.0      0.2      0.4      0.6      0.8


                              DEFLECTION (IN)
                                               1.0
1.2
1.4
o
u.

l_
(0
o>

CO
         4-
         3-
         2-
         1-
                       y = 0.51711x   RA2 = 1.000
                                234


                                  Normal  Stress  (psi)
                              E-7

-------

-------
                                  Appendix F
Evaluation of Various Aspects of GCL Performance, Prepared by GeoSyntec Consultants

-------

-------
   EVALUATION OF VARIOUS ASPECTS OF GCL PERFORMANCE
                                  by
          R. Bonaparte1, M.A. Othman1, N.R. Rad1, R.H. Swan1,
                        and D.L. Vander Linde1
INTRODUCTION

    The purpose of this paper is to briefly present the results of various activities
that have recently been undertaken by the authors on the subject of geosynthetic
clay  liner (GCL) testing and performance evaluation.  The subjects  that are
addressed are:

    •   field hydraulic performance of composite liners containing GCLs;

    •   drained shear strength of hydrated GCLs at high normal stress;

    •   interface shear strength  between unhydrated GCLs  and  textured
        geomembranes at high normal stress;

    •   hydration of GCLs adjacent to  soil layers; and

    •   causes of failure of a landfill cover system containing a GCL.
FIELD PERFORMANCE OF COMPOSITE LINERS CONTAINING GCLs

Sources of Flow in LDS of Double-liner System

    A double liner system consists of top and bottom liners with a leakage
detection system (LDS) between the two liners. If the double-liner system is used
in a landfill, it will also contain a leachate collection and removal system (LCRS)
above the top liner. As part of an ongoing research investigation for the United
States Environmental Protection Agency (USEPA), the authors have collected data
   'GeoSyntec Consultants, 1100 Lake Hearn Drive, Atlanta, Georgia 30342

                                F-l

-------
on the rates of liquid flow into the sumps of LCRSs and LDSs for a wide variety
of double-lined waste management units  located throughout the United  States.
Comparison of the rates of flow into the LCRS and LDS of a unit can be used to
quantify  the performance of the top liner (in terms  of  the ability to impede
advective transport of liquid through the liner). In essence, the LDS serves as a
large lysimeter (i.e., collection pan) below the top liner.

     To make the evaluation, consideration must be given to the potential sources
of liquid in the LDS.  Gross et al. [1990]  described the potential sources of LDS
flow, which are (Figure 1):  (i)  leakage through the top  liner; (ii) drainage of
water  (mostly rainwater)  that  infiltrates the leakage detection layer  during
construction but does  not  drain to the LDS sump until after start of  facility
operation ("construction water"); (iii) water expelled  from the LDS layer as a
result of compression under the weight of the waste ("compression water"); (iv)
water expelled from any clay component of the top liner  as a result of clay
consolidation under the weight of the waste ("consolidation water"); and (v) for
a waste management unit with its base located below the water table, groundwater
infiltration through the bottom liner ("infiltration water").

     Gross et al. [1990] and Bonaparte and Gross [1990] presented the following
five-step approach for evaluating the sources of LDS liquid at a specific waste
management unit.

     •   Identify the potential sources of flow for the  unit based on double-liner
         system design, climatic and hydrogeologic setting, and unit operating
         history.

     •   Calculate flow rates from each  potential source.

     •   Calculate the time frame for flow from each potential source.

     •   Evaluate the potential sources  of flow  by comparing measured- flow
         rates to calculated flow rates at specific points hi time.

     •   Compare LCRS and LDS chemical  constituent data to further establish
         the likely source(s) of liquid.

     Bonaparte and Gross  [1990, 1993] used this five-step approach to evaluate
 the sources of LDS flow for 93 waste management units.  Under a contract to the
 USEPA.  Risk Reduction   Research Laboratory,  the authors  are  currently
 performing this evaluation  using new data from the facilities in the Bonaparte and
 Gross studies, as well as  data  from a  significant number  of additional waste
 management units not included in the original studies.  Preliminary results for
 waste management units with composite top liners containing GCLs are presented
 below.

                                   F-2

-------
                       GEOMEMBRANE
 GROUND-WATER
 TABLE
 Q* TOTAL FLOW
 Q=A+B+C+D
 SOURCES:
 A = TOP LINER LEAKAGE
 B « CONSTRUCTION WATER AND COMPRESSION WATER
 C « CONSOLIDATION WATER
 D » WATER FROM GROUND-WATER INFILTRATION
Figure 1.     Sources of flow from leak detection layers.
LCRS and LDS Flow Data

    Flow rate data have been collected for 26 waste management units containing
composite top liners consisting of a geomembrane overlying a GCL.  The 26
units are located at six different landfill sites. Descriptions of the components of
the liner systems used at these facilities are presented in Table 1 and flow rate
data for the LCRSs and LDSs in the units are presented in Table 2. Average
daily flow rates were calculated for both systems on a monthly basis by dividing
the total amount of liquid extracted from the system during the month by the
number of days in the month and the area of the waste management unit. Flow
rates are reported in units of liter/hectare/day (Iphd).  The volume of flow used
in the calculation was typically obtained  from the  landfill operator, with flow
measurements most  often measured using accumulating  flow meters.    The
reported flow volumes should be considered approximate.
                                  F-3

-------
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                                        F-5

-------
     Figure 2 shows LCRS and LDS average daily flow rate data for a municipal
solid waste management unit, located in Pennsylvania, that  was active for 56
months.   Subsequently, a final cover system  containing a geomernbrane  was
placed over the entire unit.  Flow data for the 56-month operational period and
a 25-month post closure period were obtained and analyzed. As Figure 2 shows,
flow rates in both systems  were highest immediately after  the start of waste
placement and thereafter decreased with time.  During the first twelve months of
operation, the average rate of flow into the LCRS sump decreased from 12,700
to 180 Iphd.  After that time, the  LCRS  flow rate stabilized and during the
following 44 months, the rate of flow into the LCRS sump varied between 10 and
170  Iphd.  After final closure, the flow rate decreased even further, to between
10 and 80 Iphd.

     As illustrated in Figure 2, waste management unit development can be
divided into three distinct periods.  During the first period, herein referred to as
the "initial period of operation", LCRS flow rates may be relatively high. High
flows during this period are attributed to the occurrence of rainfall into a unit that
initially contains little waste.  To the extent rainfall occurs during this period, it
will  find  its way rapidly into the LCRS.  Obviously, the amount of LCRS flow
during this period is highly dependent on climate. A lag exists between the time
liquid first enters  the  LCRS and when it flows into the LCRS sump,   The
magnitude of the lag is largely dependent on the hydraulic characteristics (i.e.,
the length and slope of the LCRS and the hydraulic conductivity of the LCRS
drainage  material).  Most available  data indicate a decreasing LCRS flow  rate
with  time during the initial  period of operation.  During the second period,
referred to herein as the  "active period of operation", the rate of flow into the
LCRS continues to decreases and eventually stabilizes. This occurs as the amount
of waste  in the unit increases and as daily and intermediate layers of cover soil
are placed.  This trend in flow rates is also dependent on the type of waste but
is likely representative of the trends observed  at most new landfills, excluding
those that accept sludges or other high moisture content wastes. During the "post
closure period", the final cover system further reduces infiltration of rainwater
into  the waste, resulting in  a further reduction in LCRS .flow.   Final covers
containing geomembranes  can, if functioning  properly, virtually  eliminate
rainwater infiltration.

     LDS flow rates for the waste management unit hi Figure 2 were highest (860
Iphd) at the beginning of operations  and decreased hi the following few months,
becoming very low (i.e., less than 10 Iphd) within approximately 15 months after
the start  of unit operation.  The decrease in LDS flow with time is expected
because:  (i) flow rates in the LCRS during this tune period decreased,  and
therefore, the potential for leakage through the top liner also decreased;  (ii) most
construction water initially present in the LDS flowed to the LDS  sump in the
first few weeks to months of unit operation; and (iii) the volume of compression
and consolidation water for this waste management unit should be very small.

                                  F-6

-------
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Figure 2.     LCRS  and" LDS  flow rates  at  a modern  MSW landfill  in
             Pennsylvania.
                                 F-7

-------
     Table 2 summarizes LCRS and LDS flow data for the 26 waste management
units containing GCLs in their composite top liners.  Average and peak flow rates
are reported for the three time periods described  above.  Table 2 shows that
between the initial and active periods of operation, LCRS flow rates decreased
one to two orders of magnitude and LDS flow rates decreased one to three orders
of magnitude.  Reported peak LCRS flow rates were up to 5 times the average,
while peak LDS flow rates were up to 20 times the average. Table 3 presents the
mean values of average and peak flows for the database.
Table 3.  Mean values of flow for the data in Table 2 (Note: m = mean value;
         a = standard deviation; values are in liter/hectare/day).
LCRS
Initial Period of Operation
Active Period of Operation
Post-Closure Period
Number
of Units
25
18
4
Average Flow Rate
m
5,350
276
124
a
3,968
165
-
Peak Flow Rate
m
14,964
752
266
a
11,342
590
-
LDS
Initial Period of Operation
Active Period of Operation
Post-Closure Period
Number
of Units
26
19
4
Average Flow Rate
m
36.6
0.7
0.2
a
68.5
1.1
-
Peak Flow Rate
m
141.8
7.7
2.3
a
259.9
13.7
-
                                 F-8

-------
Top Liner Hydraulic Efficiency

    Table 4 summarizes calculated "apparent" efficiencies for the composite top
liners of the 26 waste management units presented in Table 2.  Liner apparent
efficiency, AE, is calculated using the following equation:

    AE (%)  = (1 - LDS Flow Rate / LCRS Flow Rate) x 100     (Equation 1)
    Table 4.  "Apparent" efficiencies of composite liners containing GCLs(
Cells with Sand LDS
Cell No.

Al
A2
A3
A4
A5
A6
A7
A8
A9
A10
All
A12
A13
A14
A15
A16
Bl
,,- Cl
C2
Number
Range
Mean
Median
Initial Period
of Operation
(%)
100.00
99.90 •
98.97
96.01 .
97.23
98.58
99.37 .
99.02
99.91
100.00
100.00
100.00
100.00
100.00
100.00
100.00
94.57
97.94
91.84
19
91.84 - 100.00
98.60
99.90
Active Period
of Operation
(%)
100.00
99.33
98.71
98.75
97.50
100.00
. 99.20
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
99.29


17
97.5 - 100.00
99.58
100.00
Post-Closure
Period
(%)
100.00
100.00
99.55
100.00















4
99.55 - 100.00
99.89
100.00
Cells with GT/GN LDS
Cell No.

Dl
D2
El
Fl
F2
F3













Number
Range
Mean
Median
Initial Period
of Operation
(%)
99.98
100.00
99.95
100.00
99.95
99.90













6
99.90 - 100.00
99.96
99.97
    Notes: "'  Apparent Efficiency = (1 - LDS Flow / LCRS Flow) x 100
                                  F-9

-------
This liner efficiency is referred to as "apparent" because, as described above,
flow into the LDS sump may be attributed to sources other than top liner leakage
(Figure 1).  If the only  source of flow into the LDS sump is top liner leakage,
then Equation 1 provides the "true" liner efficiency.  Liner efficiency provides
a measure  of the effectiveness of a particular liner in limiting or preventing
advective transport across the liner.

    Table 4 presents calculated AE values for waste management units with sand
LDSs (Landfills A, B, and C).  For these units, the apparent efficiency is lowest
during the initial period  of operation (AEm = 98.6 percent; where AEm = mean
apparent efficiency) and increases significantly thereafter (AE,,, = 99.58 percent
during the active period of operation and AEm = 99.96 percent during the post
closure period).  The lower AEm during the initial period of operation can be
attributed to LDS  flow from  construction  water.  For units  A, B,  and  C,
calculated AE values during the active period of operation and the post-closure
period may  provide a reasonably accurate indication of true liner efficiency for
the conditions at these units during the monitoring periods.  It should be noted,
however, that the true efficiency of a liner is not constant but rather a function
of the  hydraulic head in the LCRS and size of the area over which LCRS flow
is occurring (the area is larger at high flow rates compared to low flow rates).

    Table 4 also presents calculated AE values for waste management units with
geonet LDSs (Landfills D, E, and F).  The available data are limited to the initial
period of unit operation. As shown in Table 4, AE,,, for the six units with geonet
LDSs is 99.96 percent. This value is much higher than the AEm of liners of cells
with sand LDSs for the same facility operational period (i.e.,  98.60 percent).
This higher efficiency can be  attributed to the differences  hi liquid storage
capacity and hydraulic transmissivity between sand and geonet drainage materials.
A granular drainage layer can store a much larger volume of construction water
and releases this water more slowly during the initial period of operation than
does a geonet drainage  layer.   This suggests that, during the initial period of
operation, the mam source of flow in a sand LDS underlying a composite top
liner containing a GCL is construction water.

Conclusions on Field Performance of Composite Liners Containing GClJs

    From Table 2, LDS flows attributable to top liner leakage very from 0 to 50
Iphd, with most values being less than about 2 Iphd.  These flow rates are very
low. The data shown hi Table  4 suggest that the true hydraulic efficiency of a
composite liner incorporating a GCL may be greater than 99.90 percent. A liner
with this efficiency, when appropriately used as part of an overall  liner system,
can provide a very high degree  of liquid containment capability.
                                  F-10

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SHEAR STRENGTH OF HYDRATED GCLs

Overview

    For-a recent project, the authors were concerned with the long-term drained
shear strength of hydrated GCLs at normal stresses in the range of 240 to 720
kPa.  Drained shear strengths are applicable to long-term design and the range of
considered normal stresses is applicable to conditions in a liner system at the base
of a landfill,  A testing program to evaluate the long-term drained shear strength
of GCLs was undertaken and this program is ongoing. To develop interim values
for preliminary design, the authors reviewed and analyzed available data from the
technical literature on the consolidated-drained (CD)  shear  strength of GCLs.
The findings  of this review are presented below.

Required Deformation Rates to Achieve CD Conditions

    To achieve consolidated drained (CD) test conditions, direct shear tests must
be  carried out at a very slow  rate  of shear  displacement.   The required
displacement rate can be estimated using the well-known time-to-failure equation
specified in American Society of Testing and Materials (ASTM) standard  test
method D 3080:
                                  = 50
(Equation 2)
where: if = total elapsed time to failure(s); and t;0 = time required for the test
specimen to achieve 50 percent primary consolidation under the specified normal
stress, or increment(s) thereof. Using tf from consolidation tests and an estimated
failure displacement 6,, the required shear displacement rate, dr, can be calculated
using the equation:
                                d, = 6t /
(Equation 3)
Shan [1993] performed one-dimensional consolidation tests on the GCL products
Claymax*, Gundseal*, Bentomat*, and Bentofix*. He evaluated tf values for each
product. The results of his evaluation are provided in Figure 3. With reference
to this figure, at normal stresses in the range of 240 to 720 kPa, tf values are hi
the range of about 100 to 400 hours.  If it is assumed that a displacement of 25
mm is needed  to achieve  peak shear stress conditions,  a required shear
displacement rate of 0.05 to 0.25 rnm/s is calculated.  Only test results conducted
at shear displacement rates that satisfy Equations 2 and 3 and the data from Shan
[1993] should be considered  to represent CD conditions.  Test results at faster
rates will yield lower  shear strengths as a result  of positive pore pressure
development during the shearing phase of the test.
                                   F-ll

-------
       600
  .-.   500
  LU
  UJ

  P


  i
  z
       400
       300
200
       100
                                                        i"* BENTOMAT®
                                                          GUNDSEAL®
                                                          CLAYMAX®
                                                          BENTOFIX®
                               NORMAL STRESS  (psi)
Figure 3.     Relationship between time to failure of GCLs in direct shear tests
              and normal stress (from Shan, 1993; Note: 1 psi = 6.9 kPa).
     It is noted that direct shear tests on GCLs are often performed hi general
accordance with the standard test method ASTM D 5321 ("Determining the
Coefficient of Soil and Geosynthetic or Geosynthetic and Geosynthetic Friction by
the Direct Shear Method").  This method provides the following guidelines for
selecting shear displacement rates for tests involving soils:

     "11.6   Apply the shear force using a constant rate of displacement that is
     slow enough to dissipate soil pore pressures, as described in Method D 3080
     (Note 9). If excess pore pressures are not anticipated, and in the absence
     of a material specification, apply the shear force at a rate of 1 mm/min (0.04
     in./min)."
                                  F-12

-------
The foregoing requirement calls for performing direct shear tests involving soils
at a shear displacement rate in conformance with ASTM D 3080 if pore pressures
are anticipated. For the soil component of GCLs (i.e., sodium montmorillonite),
significant pore pressures will certainly be generated if the GCL is sheared at
rates faster than those satisfying Equations 2 and 3. Interestingly, however, most
test data available in the published literature were generated at the default shear
displacement  rate  of  0.017 mm/s.   Data generated  at   the  default shear
displacement rate are considered to reflect "undrained" or "partially-drained," and
not "fully-drained," conditions.

Review of Available Information for Unreinforced GCLs

    For purposes of shear strength characterization, two different categories of
GCL  can be  considered: GCLs  that do not contain internal reinforcement
(hereafter referred to as unreinforced GCLs) and those that do (hereafter referred
to as reinforced GCLs). Published information relevant to the CD shear strengths
of unreinforced GCLs  is very limited.  The available information is  summarized
below.

    •   Daniel and Shan [1991] and Shan and  Daniel [1991] reported CD direct
         shear test results for the GCL product Claymax*.  Tests were performed
         using 60-mm diameter specimens and a shear deformation rate of 5 x
         10"6 mm/s. Test results have been interpreted herein in terms of "peak
         (p)"  and "large-displacement (Id)"  normalized shear strengths.  Peak
         displacements  in these  tests were  0.5 to  5 mm with  the  largest
         displacement corresponding to the  lowest normal  stress;  the reported
         "Id" shear strengths correspond to shear displacements of approximately
         6 to 9 mm.  Results from the tests  are as follows:
                            0.236
                            0.238
                            0.194
                            0.178
13.3°
13.4°
11.0°
10.1°
0.236
0.209
0.165
0.137
13.3°
11.8°
 9.4°
 7.8°
         where:   an  = normal stress on the shear plane at failure (kPa); T =
         shear stress on the shear plane at failure (kPa); and  = secant friction
         angle (dimensionless), calculated as the inverse tangent of r/an.  It is
         noted that  should also be interpreted as a measure of normalized shear
         strength and not as a  "true" indication of internal friction. This data
         interpretation is illustrated in Figures 4 and 5.
                                   F-13

-------
                   -6^40 log (o „) + 25.877; f = 0.644
                                                   Claymax
                                                   Gundseal
                                                   95% standard error range
                                                  67% standard error range
                                          S      S     g     g   g   8
                                     NORMAL STRESS, on (kPa)


 Figure 4.      Log-linear regression analysis for peak CD conditions.
                  -8.867 log (o „) + 27.637; f = 0.902
                                                                 Claymax
                                                                 Gundseal
                                                              -  95% standard error range
                                                                 67% standard error range
Figure 5.
                                  S     g    §    g   8
                                                       v-
                     NORMAL STRESS, on (kPa)


Log-linear  regression   analysis  for   large-displacement  CD
conditions.
                                      F-14

-------
         Daniel and Shan [1991], Daniel et al. [1993], and Shan [1993] reported
         direct shear CD test results for the GCL product Gundseal*.  Tests were
         performed using 60-mm diameter specimens and a shear deformation
         rate of 5 x Itt6 mm/s.  Test results have been interpreted herein in
         terms  of peak and  large-displacement normalized shear  strengths.
         Typical peak displacements in these tests were 2 to 4  mm with the
         largest  displacement corresponding  to the  lowest normal  stress;  the
         reported  "Id" shear strengths  correspond to  shear displacements of
         approximately 9 to 12  mm.  Results from the tests are as follows:
                                                                    J&u-
13.0°
12.8°
 9.6°
 9.3°
                27
                44
                61
                100
                140
0.275
0.300
0.256
0.223
0.181
                           15.4°
                           16.7°
                           14.4°
                           12.6°
                           10.3°
0.231
0.227
0.169
0.164
      The direct shear test results from Daniel and Shan are plotted in Figures 4
 and 5 for "peak" and  "large displacement" shearing conditions, respectively.
 Regression equations were developed to describe the test results. It is interesting
 to  note  the lesser amount of scatter in the results for the  large-displacement
 shearing conditions compared to the peak shearing conditions.

      The test results in Figures 4 and 5 only cover the stress range between 24
 and 144 kPa.   Even at these  relatively low normal stresses, GCL CD shear
* strengths exhibit significant  normal stress dependency.  A basis  is needed for
 extrapolating  this stress dependency to higher normal stress.   This basis was
 derived  from published information from the soil mechanics  literature on the
 shear strength of sodium montmorillonite.   This information is summarized
 below.

      •  Mesri and Olson  [1970]  and Olson  [1974]  reported the results of
         constant rate-of-strain CD  and  consolidated-undrained  (with  pore
         pressure measurement) triaxial compression tests on homipnic sodium
         montmorillonite consolidated  from a slurry (Figure 6); approximate
         effective-stress normalized shear strengths  and secant friction angles
         derived from the tests are as follows:
gn (kPa)

  72
 170
 340
 530
                            0.21
                            0.14
                            0.10
                            0.07
             12°
              8°
              6°
              4°
                                   F-15

-------
   Ci
 Figure 6.     Effective-stress  failure  envelopes  for  calcium  and  sodium
              montmorillonite from CD and CU triaxial tests (from Mesri and
              Olson, 1970; Note: 1 psi = 6.9 kPa).
      •   Mitchell   [1993]   presented   residual   shear  strength   data   for
         montmorillonite from  Kenney  [1967]  and  Chattopadhyay  [1972].
         Inspection of the residual shear strength data shown in Figure 7 reveals
         several significant points:

              the residual friction angle exhibits  significant stress dependency
              over a wide range of normal stress;  stated differently the  residual
              failure envelope is curved over a wide range of normal stress;

              there may exist a normal stress above which the residual friction
              angle is independent of normal stress;  based on Figure 7,  this
              normal stress may  be on the order of 480  kPa for  sodium
              montmorillonite; and

              the residual friction angle of montmorillonite is dependent on the
              dominant exchangeable cation  and  the soil  pore chemistry;  the
              smallest measured residual friction angle given  in Figure 7 is 3°
              for homionic  sodium montmorillonite in distilled water.

     The GCL regression lines from Figures 4 and 5 are plotted along with the
Mesri and  Olson [1970] data in Figure 8.  Reasonable  agreement is observed
between the Mesri and Olson data and the extrapolated regression lines for the
unreinforced GCL. Also shown on this figure are the residual shear strengths for
sodium  montmorillonite developed by Kenney [1967] and Chattopadhyay [1972]
as reported by  Mitchell [1993].   These  latter  results further support  the
extrapolations  presented in Figure 8.
                                   F-16

-------
             0.7
                0.8
                                 KEY	

                                 (1) DATA FROM KENNEY (1967)
                                 (2) DATA FROM BISHOP elal. (1971)
                                 (3) DATA FROM CHATTOPADHYAY (1972)
                                                             (2) ATTAPULGITE
                                                               40.1 gmAKer NaCI
                                                             (1) Na-HYDROUS MICA
                                                             (2)WRAYSBURYCLAY
                                                             (I)KAOLINITE
                                                             (3) MONTMORIUONITE
                                                             •  34 gm/Wer Nad
                                                             (2) WEALD CLAY
                                                           (1) Na-MONTMORILLONITE
                                                            0 gm NaCI
                                    (onV1/3  (on'inpsi)
Figure 7.      Residual effective-stress friction angles for clay minerals (from
                Mitchell,  1993; Note: 1  psi  = 6.9 kPa).


»_
1R «
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10-
8-
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Wontmorilonrte, 0 grammar MaCI (Figure 7)
MontmorllonJIe. 34 grmnVUer NaO (Figure 7)
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                                         8
                                         ^

                                   NORMAL STRESS, on (kPa)
Figure 8.      Comparison on montmorillonite shear strength data and GCL log-
                linear regression lines.
                                        F-17

-------
Review of Available Information for Reinforced GCLs

     The authors were unable to find any information in the published technical
literature on the CD shear strengths of reinforced GCLs at high normal stress.
A few CD tests performed at low normal stress have been reported by Daniel and
Shan [1991] for the product Bentomat*.  These results cannot be extrapolated to
higher normal stress, however, due to the current limited understanding of the
effect  of reinforcing  fibers on the shear displacement-shear resistance-normal
stress relationship for this type of material.

     The authors have performed a limited number of consolidated-quick  (CQ)
direct shear tests on reinforced GCLs at normal stresses in the range of interest.
Quick tests  were performed at a  displacement rate of 0.016 mm/s.  While  not
"truly undrained" due to the lack of boundary drainage control in the direct  shear
test, the specimens in these tests will only undergo very limited pore  pressure
dissipation during the shear phase of the test due  to the high rate of  shear
displacement.  Due to these pore pressures,  CQ tests at a given consolidation
stress will result hi lower GCL shear strengths than obtained from true CD tests
at the  same normal stress.   CQ tests  may therefore be considered  to provide a
lower bound of the CD shear strength of reinforced GCLs.

     The results  of the  CQ  direct shear  tests on  reinforced GCLs  indicate
relatively high peak shear  strengths followed, by a significant  degree of  shear
softening (i.e., post peak decrease in shearing resistance).  A typical test result
is illustrated in Figure  9.  Normalized peak  and large displacement  shear
strengths, and the  ratio of the two (^) for a normal stress of 480 kPa are  given
below:
         Bentomat®
         Bentofix®
         Claymax® 500SP
29°      10°(i)
31°      16°(*)
13°      6°(l)
                                                      Xid/Ip
0.32
0.48
0.45
     In the above table the downward arrow (I) indicates that the GCL shearing
resistance was decreasing at the end of the test (i.e., at a shear displacement of
40 to 50 mm).  The $ values reported above are low, generally in the range of
0.3 to 0.5.  In contrast, ^ values for the CD direct shear tests on unreinforced
GCLs were higher, typically in the range of 0.7 to 1.0.  The 0ld values reported
above are  somewhat larger than those obtained for the unreinforced  GCLs.
However, as noted above, observation of the shear force-displacement plots for
the tests  indicates  that the shear stresses applied to the sample were decreasing
at the ends of the  tests, which typically occurred at a displacement of 40 to 50
mm.  This observation, coupled with observations of the tested samples, that the
GCL reinforcing fibers and stitching were still partially intact at the time the test
was terminated, suggests that residual CD and CQ shear strengths of reinforced
                                  F-18

-------
GCLs may not be much larger than those of unreinforced GCLs.  Clearly, testing
is required to establish the large-displacement, high normal stress behavior of
these materials,  and  to  identify differences  in product behavior  based on
differences in montmorillonite properties and reinforcing characteristics.
                                                              o,, = 390 kPa
                                                       *	  On = 195kPa
                                                       0	  on=100 kPa
LU
g
s
                               I     I  •    I     I      I
                              20    25    30   35    40
      10-
                              DISPLACEMENT (mm)
Figure 9.      Results of CQ direct shear tests on reinforced Bentofix GCL.
Interim Design Values

     Unreinforced GCLs:  Based on the information presented in Figure 8, the
authors used the following interim guidelines for performing liner system stability
analyses for long-term drained conditions, for potential slip surfaces that involve
internal shearing of unreinforced GCLs. These guidelines further assume that the
GCL will hydrate through adsorption  of water from an adjacent subgrade soil
layer.

     •   Slope stability analyses are performed  using: (i) peak internal GCL
         shear strengths  and a minimum slope-stability factor of safety of 1.5;
         and (ii) large-displacement internal GCL shear strengths and a minimum
         slope-stability factor of safety of 1.15.
                                  F-19

-------
         Using the regression equation presented in Figure 4, peak normalized
         shear strengths are:
              gn (kPa)

               96
              240
              480
              720
0.214
0.157
0.114
0.106
12.1°
 8.9°
 6.5°
 6.1°
         Using the regression equation presented in Figure 5, large-displacement
         normalized shear strengths are:
10.1°
 6.6°
 4.0°
 3.0°
               96
              240
              480
              720
0.178
0.116
0.070
0.052
     For the large displacement strengths, a minimum friction angle cutoff of 3°
was assumed based on the test results reported by Mitchell [1993], presented in
Figure 7.

     The normalized shear strengths given above are relatively low, and their use
may be viewed by some as overconservative. This view should be tempered with
the realization that the large-displacement GCL shear strengths reported in the
technical literature do not represent true residual minimums (due to the limited
displacement of the direct shear apparatus) and no allowance has been made for
the possible effects of drained creep of the GCL under working stress conditions.
Furthermore, the available CD direct shear test results  for unreinforced GCLs
correlate  well  with   the  triaxial   compression   test  results  for   sodium
montmorillonite  from Mesri and Olson [1970] and Olson [1974] (Figure 6).
Finally, it is noted that the foregoing approach, which  utilizes a smaller slope
stability factor of safety with the large displacement shear strengths than die
factor of safety used with the peak shear strengths,  is similar to  the approaches
advocated by Byrne [1994] and Stark and Poeppel [1994].

     Reinforced  GCLs:  Recognizing the lack of data  on the CD strength of
reinforced GCLs at high normal stress, the complex behavior and high degree of
shear-softening exhibited by these products, the authors utilized the same factors
of safety  and GCL long-term  shear strengths for reinforced  GCLs as for
unreinforced GCLs.   It is recognized  that this  assumption is conservative.
However, given the limitations with respect to the available reinforced GCL test
data (e.g., the technical literature does not contain any "true" CD direct shear test
                                  F-20

-------
results for reinforced GCLs at high normal stress) and the other factors discussed
above, the authors believe the assumption was prudent.
SHEAR STRENGTH OF GCL-GEOMEMBRANE INTERFACES

Direct Shear Testing Program

     For a project located in the desert of southeastern California, the authors
performed  14 interface direct shear tests on unhydrated GCL-textured HDPE
geomembrane interfaces. The tests were performed in a 300 mm x 300 mm shear
box following procedures in general  accordance  with  ASTM D 5321.  Three
different GCLs were tested.   The geomembrane  used  in the tests was from a
single roll of material and samples were selected based on visual observation of
a consistent degree of texturing.   The tests were carried out in a manner that
allowed shearing either at the GCL interface or internally within the GCL
bentonite layer.  Tests were  carried out at normal stresses ranging between
approximately 350 and  1,920 kPa.  Sliding in the tests consistently occurred at
the interface and not within the GCL.  Thus, the test results correlate to interface
failures and at the same time provide conservative  lower bound unhydrated shear
strengths for the tested GCLs under the project testing conditions.

     Typical test results are presented hi Figure 10 and summarized in Table 5.
The tests correspond to two shearing rates, namely 0.016 mm/s and 0.0007
mm/s.  Interface friction angles obtained from the tests at the slower shearing rate
are 1° to 2° lower than interface friction angles obtained from tests at the higher
shearing  rate.   The  test results also reveal an interface shear strength stress-
dependency with secant interface  friction angles 5° to  10° lower at 1,920 kPa
than at 350 kPa. The interfaces exhibited only  minor amounts of shear softening
(typically less  than 1 to 2°) at test displacements of up  to about 50 mm.

Comment on Results

     The foregoing interface direct shear test results illustrate the ranges of shear
strengths obtained  and several of the factors that affect this strength including
normal stress,  displacement rate, and magnitude of displacement.

     The authors note that they have  observed relatively wide variances in the
degree of texturing of geomembranes, even from a given manufacturer.  The
degree of texturing significantly influences the interface shear strength. Thus, the
strength values reported above should not be considered appropriate for design.
Interface shear strengths for design should be established on a project-specific
basis and construction-phase quality control testing should be used to establish
that materials delivered to the construction site can  achieve the interface strengths
established  during design.

                                  F-21

-------
Figure 10.
  5    10    15    20   25   30   35   40   45   50   55    60
                   DISPLACEMENT (mm)

Results of direct shear tests on unhydrated Bentofix GCL-textured
HDPE geomembrane interface.
HYDRATION OF GCLs ADJACENT TO SOIL LAYERS

Overview of Testing Program

     The authors conducted an extensive laboratory testing program to evaluate
the potential for hydration of GCLs placed against a compacted subgrade soil
layer.   Hydration tests  were performed on three different GCL products to
evaluate the effects of: (i) test duration (i.e., hydration time); (ii) soil initial water
content; (iii)  thickness of soil layer; and  (iv)  overburden pressure.   Three
commercially-available GCL products,  namely, Claymax®,  Bentomat®,  and
Bentofix® were used in the testing program.  The soil used in the testing program
was obtained from the USEPA GCL Field  Test Site at the ELDA-RDF facility
in Cincinnati, Ohio.  This material is classified as low plasticity clay (CL) based
on the Unified  Soil Classification System (USCS). Tests were performed on two
different soil samples and consistent results were obtained between samples.  The
results reported herein were obtained from tests on a  sample with 99 percent of
the soil passing the U.S. No. 200 standard  sieve  and 33 percent smaller than 2
/*m (clay fraction). The liquid limit of the  soil is 41  and the plasticity index is
19.  The soil  has an  optimum moisture content (OMC) of 20 percent and  a
maximum dry unit weight  of 16.7 kN/m3 based  on the standard Proctor
compaction method (ASTM D 698).
                                  F-22

-------
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                                               F-23

-------
Testing Apparatus and Procedure

     Figure 11 shows the apparatus  specially designed to conduct the GCL
hydration tests.   The apparatus consists of a polypropylene mold 75 mm  in
diameter and 150  mm hi height.  A geomembrane/GCL/soil composite specimen
is placed in the mold and covered with two layers of a thin vapor barrier.  A
loading platen is placed on the specimen for application of overburden pressure.

     To process the soil, it was first passed through a U.S. No. 4 standard sieve.
The soil was then moisture conditioned to achieve the desired moisture content.
The  moist soil was placed in  the mold in a loose condition and statically
compressed to 50-mm thick lifts. The soil was compacted to a dry unit weight
equal to approximately 90 percent of the maximum dry unit  weight based on the
standard Proctor method (ASTM D 698). Two soil lifts were used giving a total
thickness of 100  mm. The GCL and geomembrane specimens were carefully
trimmed  from the same sheets.  The  initial moisture  content of the GCL was
measured by taking a small sample from the same GCL sheet and measuring its
weight before  and after oven drying.  The initial moisture content of the GCLs
varied between 15 and 20 percent.
      DOUBLE LAYER
      MOISTURE
      BARRIER  -\
      GEOSYNTHETIC
      CLAY LINER
                                 COMPACTED
                                    SOIL
                                                      - LOADING WEIGHTS
                                                       (WHEN APPLICABLE)
                                                       LOAD PLATEN
                                                     - 40-MIL TEXTURED
                                                      HOPE GEOMEMBRANE
                                                       3" X 6" LENGTH
                                                       PLASTIC CYLINDER
Figure 11. Simplified diagram of GCL hydration test set-up.
                                  F-24

-------
      The GCL and geomembrane were placed on the soil and covered with the
 vapor barrier.  The side of the GCL placed against the soil was woven in the case
 of Claymax® and nonwoven for Bentomat® and Bentofix®.  Overburden pressure
 of 10 kPa was applied  on the composite specimen utilizing standard weights
 which were placed on the loading platen.  The entire apparatus was then placed
 in a temperature and  humidity controlled room for the desired  hydration time
 period.  At the end of the hydration period, the test specimen was removed and
 the water content of the GCL and soil were measured. The final moisture content
 of the GCL was measured by weighing the entire GCL specimen before and after.
 oven drying.  The final moisture content of the soil was measured as the average
 water content of three samples obtained from the top, middle, and bottom of the
 soil specimen.

 Testing Conditions and Results

      As previously described, test conditions were varied to evaluate the effects
 of several factors  on  the hydration of GCLs.  To evaluate the effect of test
 duration,  tests  were performed where the  GCL was in contact with the soil for
.5, 25, and 75 days. Soil specimens were compacted to initial moisture  contents
 equal to OMC, 4 percentage points dry of OMC, and 4 percentage points wet of
 OMC to evaluate the effect of soil initial moisture content  on GCL hydration.

     Figures 12, 13, and 14 present the results of the hydration tests  for the GCL
 products Claymax®, Bentomat®, and Bentofix®, respectively. These figures show
 that the moisture content of all three GCLs increased significantly as a result of
 contact with compacted subgrade soil.  The increase in GCL water content was
 significant after only five days  of hydration.  With increasing time, GCL water
 content continued to increase at a decreasing rate. For most tests, GCL water
 content reached a maximum  value after about 25 days of soil contact and for
 some of the tests water content  continued to increase even after 75  days of
 hydration.  It is interesting to  note that all three GCL products showed relatively
 similar behavior. Increases in water content were comparable for  the three GGL
 products despite differences in GCL fabric  (i.e., woven vs. nonwoven) and types
 of bentonite clay used to manufacture the GCLs.

     Figures 12, 13,  and 14 illustrate the influence of  soil subgrade initial
moisture content on the hydration of GCLs.  From these figures, it is evident that
the moisture content of the GCL for any particular hydration time increases as the
initial moisture content of the soil increases. These figures also show that a small
increase in soil initial moisture content can have  a significant impact on GCL
moisture content. For example, after 75 days  of hydration,  the moisture content
of Claymax® was approximately  16 percent  higher when the initial moisture
content of the soil was equal to OMC than when it was 4 percentage points  drier
than OMC.  This behavior is expected because more water is available in the soil
for the GCL to  hydrate.                                          '

                                  F-25

-------
       100-r
        80 - -
        60-
                                             ! f
                                            -44
                                                   	
                                        ..,
                                                          OMC + 4%
                                            OMC

                                            OMC-
                                                  Claymax (woven)  	
                                                               4%
                                 40
                               —r-
                                60
                                                        80
                                                                    100
                              HYDRATION TIME (DAYS)

Figure 12.    Increase in GCL moisture content due to contact with compacted
             subgrade soil: Claymax® with woven geotextile against soil.
  fe
  o
  DC
  1
       100
        80-
                                                Bentomat (nonwoven)
                                  40
                                60
80
                                                                    100
Figure 13.
                 HYDRATION TIME (DAYS)

Increase in GCL moisture content due to contact with compacted
subgrade soil: Bentomat® with nonwoven geotextile against soil.
                                  F-26

-------
   LL
   O
   O
   EC

   1
         100
         80-
                        20
                                                         100
                                HYDRATION TIME (DAYS)
 Figure 14.
Increase in GCL moisture content due to contact with compacted
subgrade soil: Bentofix® with nonwoven geotextile against soil.
     The examination of the curves shown in Figures 12, 13, and 14 shows that
the time required for the GCL to reach its final moisture content is less in the
case of a dry soil  than in the case of a wet soil.  At the lowest soil'initial
moisture content tested, GCL moisture content ceased to increase after about 5
to 25 days.  At the highest initial moisture content tested,  the Bentomat® and
Bentofix® GCLs continued  to increase in moisture content after  75  days of
hydration.

     To evaluate the effect of soil layer thickness, specimens were prepared using
50, 100,  150, and 200 mm of soil thickness.  Soil initial moisture content was 20
percent and dry unit weight was 14.9 kN/m3 for all specimens.  Figure 15 shows
the results of hydration tests for the Bentofix® GCL after 25 days of hydration.
The GCL moisture content increased with the increase of the soil layer thickness.
However, it appears that only a small change in moisture content increase occurs
for thicknesses greater than 100 mm.

     The effect of overburden pressure on GCL hydration is illustrated in Figure
16 for the Bentofix® GCL.  As shown in this figure, overburden pressure in the
range of 5 to 390 kPa did not significantly affect the  rate  of GCL hydration
during the 25-day test duration.
                                  F-27

-------
     60-
g
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 Figure 15.
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                              100         150

                        SOIL SPECIMEN LENGTH (mm)

            Influence of subgrade  soil layer thickness on  GCL moisture

            content.
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                                                8
                         OVERBURDEN PRESSURE (kPa)

             Influence of overburden pressure on the increase in GCL moisture

             content.
                                 F-28

-------
Summary

     From the testing program results described above, the following can be
concluded:

     •   GCLs  will  hydrate  when placed  in  contact with  subgrade  soils
         compacted within the range of moisture contents  typically found in
         earthwork construction specifications; this conclusion is consistent with
         data  provided  by  Daniel  et al.  [1993]; even for the  driest  soil
         (compacted 4 percentage points dry of OMC), GCL moisture contents
         consistently increased from an initial value hi the  range of 15 to 20
         percent up to about 40 percent within a  100-day period; it should thus
         be anticipated that GCLs placed even against relatively dry compacted
         subgrades  will undergo substantial hydration;

     •   given that  Daniel et al.  [1993] have  shown that long-term GCL shear
         strengths are inseasitive to water content  for water contents above about
         50 percent, stability analyses  involving  GCLs placed in contact with
         compacted subgrade soils should be based on  hydrated  GCL shear
         strengths;

     •   significant  increases in GCL moisture contents may occur within a few
         days  of GCL contact with a moist soil;  the rate of GCL hydration is
         initially highest and then decreases with  increasing tune;
    •   within the range of conditions  tested a higher soil moisture  content
        results in a higher GCL moisture content;
    •   larger soil layer thickness results in a larger increase in GCL moisture
        content,, however,  for soil layer thicknesses greater than 100 mm only
                  .                    .              increasing soil layer
insignificant  increases
thickness;
were  observed  with
        overburden pressure within the range tested (i.e., 5 to 390 kPa) did not
        influence the hydration process; and

        differences between GCL products  tested (i.e., type of bentonite clay
        and fabric) did not seem to significantly affect the test results.
                                 F-29

-------
FAILURE OF LANDFILL COVER SYSTEM CONTAINING A GCL

Description of Cover System

     The  authors recently  investigated  the  failure  of a cover system  for  a
municipal solid waste landfill near Atlanta, Georgia.  The failure is described in
more detail by Vander Linde et al. [1995].  The cover system was constructed in
the fall of 1994 on 3H:1V (horizontal:vertical) side slopes to a maximum height
above surrounding ground of approximately 18 m.  The cover system consisted
of, from top to bottom:

     •   300-mm thick layer of final cover soil which is classified as silty sand
         containing approximately 40 percent fines based on ASTM D 2487, and
         which has a hydraulic conductivity in the range of 1O4 to 10"3 cm/s;

     •   stitch-bonded reinforced GCL;  and

     •   150- to 300-mm thick layer of  intermediate cover soil which served as
         a foundation for the overlying final cover components.

Failure of System

     During the winter of  1995, the cover system experienced several episodes
of downslope movement.  The first major episode occurred approximately one
month after the completion of construction; the movement occurred after a three-
day period in which  58 mm of rain fell  at the site.  The next major episode
 occurred six weeks later, after two days of inclement weather generated about 41
 mm of rainfall at the site.  Total downslope movements exceeded 1 m at some
 locations.  The observed failure mechanism was sliding of the final cover  soil on
 top of the GCL.

 Analysis of Failure

      The episodes of downslope movement both followed periods of extended
 rainfall  at the site.  A  slope stability  back-analysis  of the cover  system was
 performed which accounted for the influence of rainfall-induced seepage forces
 on cover system factor of safety against downslope sliding.  The back-analysis
 involved two steps:

      •   estimating seepage forces within the cover soil using several different
          calculation methods and parameter values; and

      •   calculating the resulting slope stability factors of safety for  the range of
          estimated seepage forces.
                                    F-30

-------
      The evaluation of seepage forces  involved calculating the water build-up
 (i.e., hydraulic head) within the final cover soil on top of the GCL. Head was
 calculated using a methodology developed by Giroud and Houlihan [1995] and
 checked  using  the United States Environmental Protection  Agency  (USEPA)
 Hydrologic  Evaluation of Landfill Performance  (HELP) computer  program
 Version 3.03 fUSEPA, 1994a, 1994b]. The values of head calculated using these
 approaches ranged from 150 mm to the full thickness of the cover soil layer, 300
 mm.

      Calculations to obtain slope stability factors of safety were performed using
 the equations presented by Giroud et al. [1995a, 1995b].  An important input to
 the equations is the shear strength  of the interface between the cover soil and
 GCL.  Tests to evaluate the shear strength of this interface had not been carried
 out as part of the original design.  For the back-analysis of the failure, a range
 of friction angles (20° to 26°) was considered for the cover soil-GCL interface;
 this range likely brackets the actual interface strength and includes the  value of
 24° originally assumed by lie design engineer. Calculations were performed and
 the following results were obtained:
      Interface Friction
      Angle (degrees')

            20°
           .24°
           '26°
Factor of Safety (FS) vs. Hydraulic Head
 0 mm       100 mm      200 mm
  1.09
  1,35
  1.47
0.84
1.04
1.13
0.60
0.73
0.80
                             11            •            "               '
     These calculation results demonstrate the significant impact of seepage forces
 on the stability of the final cover soil.  Even with the largest assumed interface
 strength, only 140 mm of head buildup is required to decrease the slope stability
 factor of safety to less than 1.0.  Interface shear strength tests performed after the
 completion of the back analyses resulted in peak and large-displacement secant
 friction angles for the GCL-cover soil interface, at the applicable normal stress
 of 23° and 21°, respectively.

 Summary

     The primary factor contributing to the observed final cover soil movements
 was the build-up of seepage forces in the final cover soil during periods of heavy
 rain.  Seepage forces were riot accounted for in the design. If seepage forces had
 been accounted for, the potential for instability likely would have been identified
 during preparation of the design.  The development of seepage forces in cover
 soils is typically minimized by the inclusion of a drainage layer above the low-
permeability  barrier  component of the cover  (in this  case, the GCL).   A
 secondary  factor contributing to the movements  was a final cover  soil-GCL
interface shear strength lower than assumed in the design. An interface friction
                                  F-31

-------
angle of 24° was assumed by the design engineer, based on information provided
by the  GCL manufacturer.  The actual project-specific interface shear strength
was closer to 21°. This result highlights the fact that actual interface strengths
can only be assessed by project-specific testing; such testing was not performed
for the project.
ACKNOWLEDGEMENTS

     The authors would like to thank Mr. Robert R. Landreth and Mr. David A.
Carson of the U.S. Environmental Protection Agency, Risk Reduction Research
Laboratory for their support hi the evaluation of double-liner system performance.
REFERENCES

Bonaparte, R.  and Gross,  B.A., "Field Behavior of Double-Liner Systems"
Proceedings  of  the  Symposium  on  Waste  Containment  Systems,  ASCE
Geotechnical Special Publication No. 26, San Francisco, CA, 1990, pp. 52-83.

Bonaparte, R. and Gross, B.A., "LDCRS Flow from Double-Lined Landfills and
Surface Impoundments", EPA/600/SR-93/070,  U.S. Environmental Protection
Agency, Risk Reduction Research Laboratory, Cincinnati,  OH, 1993, 65 p.

Byrne, J., "Design Issues with Strain-Softening Interfaces in Landfill Liners",
Proceedings,  Waste  Tech  '94,  National  Waste Management Association,
Charleston, SC, Jan 1994, 26 p.

Chattopadhyay, P.K., "Residual Shear Strength of Pure Clay Minerals", Ph.D.
Dissertation, University of Alberta, Edmonton, Canada, 1972.

Daniel, D.E. and Shan, H-Y., "Results of Direct Shear Tests on Hydrated
Bentonitic Blankets", University  of Texas, Geotechnical  Engineering Center,
1991, 13  p.

Daniel, D.E., Shan, H-Y., and Anderson, J.D., "Effects  of Partial Wetting on
the Performance  of the Bentonite Component of a Geosynthetic  Clay Liner,.
Proceedings, Geosynthetics '95 Conference, Vol. 3, Vancouver,  Feb 1993, pp.
1483-1496.

Giroud,  J.P. and Houlihan,  M.F., "Design of Leachate Collection Layers",
Proceedings of the Fifth International Landfill Symposium,  Vol. 2, Sardinia, Oct
 1995, pp. 613-640.
                                  F-32

-------
Giroud,  J.P., Williams,  N.D., and Pelte,  T.,  "Stability of Geosynthetic-Soil
Layered Systems on Slopes", Geosynthetics International, Vol. 2, No. 6, 1995a,
pp. 1115-1148.

Giroud, J.P., Bachus, R.C., and Bonaparte, R., "Influence of Water Flow on the
Stability of  Geosynthetic-Soil  Layered  Systems on Slopes",  Geosynthetics
International, Vol. 2, No. 6, 1995b, pp. 1149-1180.

Gross, B.A., Bonaparte, R., and Giroud, J.P., "Evaluation of Flow from Landfill
Leakage Detection Layers", Proceedings of the Fourth International Conference
on Geotextiles,  Vol. 2, The Hague, Jun 1990, pp. 481-486.

Kenney, T.C., "The Influence of Mineralogic Composition on the Residual Shear
Strength of Natural Soils", Proceedings of the Oslo Geotechnical  Conference on
the Shear Strength Properties of Natural Soils and Rocks, Vol. 1, 1967, pp. 123-
129.

Mesri, G. and Olson, R.E., "Shear Strength of Montmorillonite",  Geotechnique,
Vol. 20, No. 3, 1970, pp. 261-270.

Mitchell, J.K.,  "Fundamentals of Soil Behavior", 2nd Edition, John Wiley &
Sons, Inc., New York, NY, 1993, 437 p.

Olson, R.E., "Shearing  Strengths of Kaolinite, Illite,  and Montmorillonite",
Journal of the Geotechnical Engineering Division, ASCE, Vol. 100, No. GT11,
1974, pp. 1215-1229.

Shan, H-Y, "Stability of Final Covers Placed on Slopes Containing Geosynthetic
Clay Liners", Ph.D. Dissertation, University of Texas, Austin, TX, 1993, 296 p.

Shan,  H-Y.  and  Daniel,  D.E.,  "Results   of  Laboratory  Tests  on  a
Geotextile/Bentonite Liner Material", Vol.  2, Proceedings, Geosynthetics '91
Conference,  Atlanta, GA, Feb 1991, pp.  517-535.

Stark,  T.D.  and Poeppel, A.R., "Landfill  Liner  Interface Strengths  from
Torsional-Ring-Shear Tests", Journal of Geotechnical Engineering, ASCE, Vol.
120, No. 3,  1994, pp. 597-615.

USEPA, "The Hydrologic Evaluation of Landfill Performance (HELP) Model,
User's Guide for Version 3", EPA/600/R-94/168a, U.S. Environmental Protection
Agency,  Washington D.C., December 1994a.

USEPA, "The Hydrologic Evaluation of Landfill Performance (HELP) Model,
Engineering   Documentation  for  Version  3",  EPA/600/R-94/168b,   U.S.
Environmental Protection Agency, Washington D.C., December 1994b.

                                  F-33

-------
Vander Linde, D.L., Luettich, S.M., and Bonaparte, R., "Lessons Learned for
Failures  of  a  Landfill Cover  System", Geosynthetics: Lessons Learned from
Failures, J.P. Giroud  and K.L. Soderman, Eds., International Geosynthetics
Society,  1995, in press.
                                  F-34

-------
                     Appendix G
Summary of Bentomat Direct Shear Data, Prepared by CETCO

-------

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  COLLOID  ENVIRONMENTAL TECHNOLOGIES  COMPANY
                   DIRECT  SHEAR  TESTING
  1200
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 800


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 600


 500-


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 300-


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TEST SERIES NUMBER  1: INTERNAL STRENGTH
OF HYDRATED BENTOMAT GCL


  MEASURED SHEAR STRENGTHS

CTn =    50 psf, Tpeok  =  340  psf
an =   150 psf, T^  =  520  psf
an =   300 psf, Tpeok  =  765  psf
CTn =   500 psf, Teak  = 1085
              •••_•_• PEAK
         
-------
  COLLOID  ENVIRONMENTAL  TECHNOLOGIES  COMPANY
                 DIRECT SHEAR  TESTING
  1600
  1400-
  1200-
^ 1000-
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600-
   400-
   200-
         TEST SERIES NUMBER 2:  INTERNAL STRENGTH OF
         DRY  BENTOMAT GCL
                                   TEST CONDITIONS
      0.0
         0.4
0.8
I   I   I   I
  1.2    1.6
 I   '   I   '    I   '
2.0    2.4    2.8     3.2
                        DISPLACEMENT (in.)
 NOTE:-The shear box size was 12 in. by 12 in.(300  mm by 300 mm),
       and the contact  area remained constant throughout the
       entire test.
                                     DATE TESTED:  19 AUGUST 1993
JlSmtak. GEOSYNTEC CONSULTANTS
GEOMECHANICS AND ENVIRONMENTAL LABORATORY
FIGURE NO.
PROJECT. NO.
DOCUMENT NO.
1-3
GL3419
GEL93291
PAGE NO.
                            G-5

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  COLLOID  ENVIRONMENTAL  TECHNOLOGIES  COMPANY
                  DIRECT  SHEAR  TESTING
   1600'
  1400-
  1200-
.2 1000
LU
O
cc.
O  800'
CO
   600-
   400-
   200-
TEST SERIES NUMBER 1:  INTERNAL STRENGTH OF
HYDRATED BENTOMAT GCL


                          TEST CONDITIONS
                              an  =   50 psf
                              
-------
       ATTACHMENT 1
DIRECT SHEAR TEST  RESULTS
           G-7

-------
  COLLOID  ENVIRONMENTAL TECHNOLOGIES  COMPANY
                 DIRECT  SHEAR  TESTING
  24000
00
8

I

 21000-
 18000 -
 15000-
12000-
   9000-
  6000 —
 3000-
                      MEASURED SHEAR STRENGTHS
               =20500  sf,  T   = 9845
                                                705 psf
                                               1720 psf
                                               2840 psf
             _• PEAK :     $
             _• RESIDUAL :  /,
2£: °> =  700 psf; Rz - 0.996
 7 : a, =  515 psf; Rz ~ 0.998
         HYDRATION TIME:  48  hours
         SHEAR RATE:  0.04 in./min
      0     3000    6000   9000   12000 ' 15000  ' 18000 ' 21000  ' 240 0
                        NORMAL STRESS  (psf)


  m
                    CONSULTANTS
                                DATE TESTED:  10  TO  17  JANUARY

                                         FIGURE NO.    	,
GEOMECHANICS AND ENVIRONMENTAL LABORATORY
                                           PROJECT NO.
                                          DOCUMENT NO.
                                                        r.\
                                         PAGE NO.
                          G-8

-------
   COLLOID  ENVIRONMENTAL  TECHNOLOGIES COMPANY
                 DIRECT SHEAR TESTING
  14000
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12000 —


11000 -


10000 —


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 7000-


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 4000-


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 2000 -


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   0
                TEST SERIES NUMBER 1: INTERNAL STRENGTH
                OF HYDRATED BENTOMAT GCL
                                       TEST CONDITIONS
                                    an  = 2000 psf
                                    an  =10000 psf
                                    an  =20500 psf
                             HYDRATION TIME: 48 hours
                             SHEAR RATE: 0.04  in./min.
0.0.    0.4     0.8    1.2     1.6    2.0

                   DISPLACEMENT (in.)
                                             2.4
                                                  2.8
3.2
  NOTE: The  shear box size was 12  in.  by 12 in.(300 mm by 300 mm).
        and the contact area  remained constant throughout the
        entire test.
                                  DATE TESTED: 10 TO 17 JANUARY  1994
jm^***. GEC>SYNTEC CONSULTANTS
GEOMECHANICS AND ENVIRONMENTAL LABORATORY
RGURE NO.
PROJECT NO.
DOCUMENT NO.
1-1
C,\ 3579
C5FI 94074
PAGE NO.
                             G-9

-------
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   COLLOID  ENVIRONMENTAL TECHNOLOGIES  COMPANY
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                       SHEARING  PHASE

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                  TEST SERIES NO.  1: INTERNAL STRENGTH OF
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                   NORMAL STRESS: 500 psf
                   CONSTANT SHEAR LOAD: 250 Ibs
                      SHEAR DISPLACEMENT
                      VERTICAL DISPLACEMENT
                     SHEAR PHASE STARTED: 27 SEPTEMBER 1994
                                  1 I
                                        I
          1 o  -3  1 o -2 1 o
                           TIME  (hours)
                                                   0 3  1 0 4
             TESTING ATMOSPHERE: AIR MAINTAINED AND REGULARLY MON]TORED
             AT A RELATIVE HUMIDITY OF 50 TO 72 PERCENT AND A TEMPERATURE
             OF 70 +/- 2 degF(21  -f/~  1
                                         DATE REPORTED: 16 JUNE 1995
      	GEOSYMTEC  CONSULTANTS
       GEOMECHANICS AND ENVIRONMENTAL LABORATORY
                                              FIGURE NO.
                                              PROJECT NO.
                                                             GLI3545-02
                                              DOCUMENT NO.
                                              PAGE NO.
                              G-ll

-------
  COLLOID  ENVIRONMENTAL TECHNOLOGIES COMPANY
                 CREEP SHEAR TESTING

                    SHEARING  PHASE
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              TEST SERIES NO. 1:  INTERNAL STRENGTH OF
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              CONSTANT SHEAR LOAD: 250 Ibs
                 SHEAR PHASE STARTED: 27 SEPTEMBER 1994
      0.00  0.02 0.04 0.06 0.08 0.10  0.12  0.14

                SHEAR  DISPLACEMENT (in.)


         TESTING ATMOSPHERE: AIR MAINTAINED AND REGULARLY MONITORED
         AT A RELATIVE HUMIDITY OF 50 TO 72 PERCENT AND A TEMPERATURE
         OF 70 +/- 2 degF(21 -f/~  " '  ~"
                                    DATE REPORTED: 16 JUNE  1995
jSS*mm^ GROSYNTEC CONSULTANTS
GEOMECHANICS AND ENVIRONMENTAL LABORATORY
FIGURE NO.
PROJECT NO.
GLI3545-02
DOCUMENT NO.
PAGE NO.
                          G-12

-------
   COLLOID  ENVIRONMENTAL  TECHNOLOGIES  COMPANY
                    CREEP SHEAR TESTING
         SHEARING PHASE  -  LOAD  INCREMENT'3
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                TEST SERIES NO. 2: SOAKED BENTOMAT GCL /
                80-m5l 6UNDLE TEXTURED HOPE GEOMEMBRANE
               NORMAL STRESS: 6000 psf
               CONSTANT SHEAR LOAD: 2100 Ibs
                —~ SHEAR DISPL: UPPER SHEAR BOX
                ~*— SHEAR DISPL: LOWER GEOTEXTILE OF GCL
                	VERTICAL DISPL.
                    LOAD INCREMENT APPLIED: 27 MARCH 1995
         10
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             TESTING ATMOSPHERE: AIR MAINTAINED AND REGULARLY MONITORED
             AT A RELATIVE HUMIDITY OF 50 TO 72 PERCENT AND A TEMPERATURE
             OF 70 +/- 2 degF(21 +/-  1 degC).
                                        DATE REPORTED: 16 JUNE 1995
JSSSSmL. GEC-SYNTHC CONSULTANTS
GEOMECHANICS AND ENVIRONMENTAL LABORATORY
FIGURE NO.
PROJECT NO. GLI3545
DOCUMENT NO.
PAGE NO.
                              G-13

-------
COLLOID  ENVIRONMENTAL  TECHNOLOGIES COMPANY
                CREEP  SHEAR TESTING
      SHEARING  PHASE  -  LOAD  INCREMENT  3
    1  1
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           CONSTANT SHEAR LOAD: 2100 Ibs
                 DISPL RATE: UPPER SHEAR BOX
                 DISPL RATE: LOWER GEOTEXTILE OF GCL
                 RELATIVE DISPL BETWEEN UPPER AND LOWER GEOTEXTILE
               LOAD  INCREMENT APPLIED: 27 MARCH 1995
      -10.	^_^__^_^__^_^__^

       0.00  0.02 0.04  0.06 0.08  0.10  0.12  0.14

                  SHEAR  DISPLACEMENT  (in.)

           TESTING ATMOSPHERE: AIR MAINTAINED AND REGULARLY MONITORED
           AT A RELATIVE HUMIDITY OF 50 TO 72 PERCENT AND A TEMPERATURE
           OF 70 +/- 2 degF(21  -f/- 1
                                     DATE REPORTED:  16 JUNE 1995
  	GEOSYNTEC CONSULTANTS
  GEOMECHANICS AND ENVIRONMENTAL LABORATORY
                                         FIGURE NO.
                                            PROJECT NO.
                                                        GLI3545-02
                                            DOCUMENT NO.
                                         PAGE NO.
                          G-14

-------
                          Appendix H
Summary of Bentofix Shear Test Results, Prepared by National Seal Co.

-------

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           •   Peak

     Test Area - 12" x 12'
                          D   Res.

                                 T«sted 4/11, 12 & 13/95
                        H-2

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-------
    200
         Internal  Shear  Strength

              Bentofix NW Thermal Lock
           NSC Job* 8308BT;Normal Sires* - 140. 170. & 200 pii;Test Speed - 0.04 in/min
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-------
                   NATIONAL SEAL  COMPANY
                     CREEP  SHEAR  TESTING
                        SHEARING PHASE
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TEST SERIES NO.  1: INTERNAL STRENGTH OF
BENTOFIX NS GCL (WITH WOVEN AND  NONWOVEN
GEOTEXTILES)

   NORMAL  STRESS: 430  psf
   CONSTANT SHEAR LOAD: 220 Ibs
                     * .*-•*--
      SHEAR DISPLACEMENT
      VERTICAL  DISPLACEMENT
          10
    SHEAR  PHASE STARTED: 6 DECEMBER  1994
          Til—i i llllli|—l i i in
10
1       10     10
 TIME (hours)
 i i i uni[—i i 11
2   10 3   10 A
             TESTING ATMOSPHERE: AIR MAINTAINED AND REGULARLY MONITORED
             AT A RELATIVE HUMIDITY OF 50 TO 72 PERCENT AND A TEMPERATURE
             OF 70 +/- 2 degF(21  -*•/-  1 degC).
                                          DATE REPORTED:  28 APRIL 1995
jSSSm. GEOSYNTEC CONSULTANTS
GEOMECHANICS AND ENVIRONMENTAL LABORATORY
FIGURE NO.
PROJECTNO. HinS71-n7
DOCUMENT NO.
PAGE NO.
                                H-5

-------
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                    NATIONAL  SEAL  COMPANY
                     CREEP  SHEAR  TESTING
                        SHEARING  PHASE
TEST SERIES NO. 2: INTERNAL STRENGTH OF
BENTOFIX  NW GCL (WITH NONWOVEN AND NONWOVEN
.GEOTEXTILES)


     NORMAL STRESS: 430 psf
     CONSTANT SHEAR  LOAD: 220 Ibs
                          _ ,1...
   	SHEAR DISPLACEMENT
   *•*•*-»•+ VERTICAL DISPLACEMENT
                     SHEAR PHASE STARTED: 6 DECEMBER  1994
          1 0  ~2   10
                      "'
1      10     10 2
 TIME (hours)
10
                                           10 A
             TESTING ATMOSPHERE: AIR MAINTAINED AND REGULARLY MONITORED
             AT A RELATIVE HUMIDITY OF 50 TO 72 PERCENT AND A TEMPERATURE
             OF 70 +/- 2 degF(21  +/-  1 degC).
                                           DATE REPORTED: 28 APRIL 1995
      	GEOSYNTEC  CONSULTANTS
       GEOMECHANICS AND ENVIRONMENTAL LABORATORY
                                                RGURE NO.
                                PROJECT NO.
                                               HI I3571.-02
                                DOCUMENT NO.
                                                PAGE NO.
                                H-6

-------
    0.50
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                   NATIONAL SEAL COMPANY
                     CREEP  SHEAR TESTING
                        SHEARING  PHASE  I
               TEST SERIES NO. 3: INTERNAL STRENGTH OF
               BENTOFIX  NS GCL (WITH NONWOVEN AND NONWOVEN
               GEOTEXTILES)

               NORMAL STRESS: 60 psi
               CONSTANT SHEAR LOAD: 4320 Ibs
                             SHEAR DISPLACEMENT
                             VERTICAL DISPLACEMENT
                                           *_»..*.****
          10
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10
  "T-TT
1      10     10
 TIME (hours)
i i i iini|—T-TT

       2    1
                                                        i i n
                                                          1 0
             TESTING ATMOSPHERE: AIR MAINTAINED AND REGULARLY MONITORED
             AT A RELATIVE HUMIDITY OF 50 TO 72 PERCENT AND A TEMPERATURE
             OF 70 +/- 2 degF(21  -f/~
                               HATF
                                               IMF 1QQS TO 7 .HIIY  19Q5
      	GEOSYNTEC CONSULTANTS
      GEOMECHANICS AND ENVIRONMENTAL LABORATORY
                                               FIGURE NO.
                                               PROJECT NO.
                                               DOCUMENT NO.
                                                               CLI3571
                                               PAGE NO.
                                 H-7

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-------