United States
 Environmental Protection
 Agency
  Risk Reduction Engineering Laboratory
  Office of Research and Development
  Cincinnati, OH 45268
 Research and Development
  EPA/600/S2-90/023
Aug. 1990
 Project  Summary
 Pesticide  Spray Penetration
 and  Thermal  Comfort of
 Protective  Apparel  for
 Pesticide  Applicators
J. O. DeJonge and E. Easter
  The skin of those who work with and
around pesticides receives some mea-
sure of protection with the use of pro-
tective apparel. This research is aimed
at ultimately providing recommendations
for types of protective apparel for pest-
icide applicators for dermal exposure
protection and thermal comfort.
  A laboratory spray system was devel-
oped and validated that delivers a
controlled amount of pesticide solution
to fabric  samples so  the amount of
pesticide penetrating the fabric can be
evaluated. To ensure consistency in
procedure and comparability of results,
standard laboratory conditions of 70°C
and 65% relative  humidity were recom-
mended.
  The initial penetration evaluation of
fabrics currently  used by agricultural
workers determined that fabrics of
different construction and fiber content
provided varying degrees of protection.
Fabric characteristics of thickness, air
permeability,  weight, finish, and fiber
content may be valuable indicators of
fabric penetration performance. Further
isolation of fabric characteristics variable
was necessary to clarify the confounding
variables;  therefore,  woven fabrics of
varying thicknesses  and  weight  were
evaluated. When thickness remained the
same, pesticide penetration could  be
attributed to weight; i.e., as fabric weight
increased, pesticide penetration de-
creased. At present, workers exposed to
pesticides must be cautioned against
wearing clothing  with a fabric weight
below 250 g/m*  (7.37 oz/yd*). When
nonwoven fabrics were evaluated, sev-
eral alternatives to the most commonly
used woven fabric were found to provide
equally good protection.
  Applying higher levels of pressure arid
contamination increased pesticide pene-
tration; these are recommended to
evaluate fabric performance for a worst-
case scenario. Seams and zippers in a
garment may  increase the potential for
pesticide  penetration. Three physical
measurements rated woven fabrics to
determine their heat stress relief scores;
those with the highest rating provided
comfort nearly equal to that of chambray.
Of the nonwoven fabrics evaluated, the
combination of polyester and wood pulp
showed the most promise as comfortable
protective apparel.
  This Project Summary was developed
by EPA's Risk Reduction Engineering
Laboratory, Cincinnati, OH, to announce
key findings of the research project that
is fully documented in a separate report
of the same  title (see Project Report
ordering information at back).

Introduction

  The use of toxic chemicals in agricul-
ture presents a major source of potential
health risks.  Previous research has
shown that the main route of pesticide
exposure is through the skin rather than
through the respiratory system. Therefore,
using protective apparel as  a barrier
provides some measure of protection for
those who work  with and around pesti-
cides. To date, research on apparel as a

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protective barrier has identified some
fabrics that allow minimal or no penetra-
tion of  pesticide  particulates. The
research in this area has been conducted
on  isolated pesticides and fabrics; little
consideration was given  to variables  in
the  pesticide formulation and  fabric
characteristics that may affect penetra-
tion. A systematic approach to defining
the  variables in  both pesticides and
fabrics  is  needed to prepare  for the
extensive testing required for a predictive
model for pesticide penetration through
fabrics.
  The specific objectives below contrib-
ute to the data needed for a predictive
model and to screening fabrics to assure
thermal comfort

1. Penetration test method;
2. Pesticide penetration through fabrics;
3. Thermal comfort assessment.
Penetration Test Method

  Three methods are commonly used to
evaluate a  fabric as a  barrier against
pesticide penetration: field studies, drop
methods, and laboratory spray systems.
Field studies use actual field conditions
and monitor the amount of pesticide that
penetrates  the  garment or fabric. The
penetrating  pesticide is  collected on
gauze pads that are later analyzed. Field
studies are invaluable In ascertaining the
acceptability of a garment, but they can
be costly and time consuming. In addition,
controlling variables that may  influence
penetration  Is difficult
  The drop method uses a pipette to apply
a known amount of pesticide to the fabric.
A  controlled  amount of pesticide is
applied in a reproducible manner. This
method, hpweve'r, more closely simulates
mixing, cleaning up, and spill situations
than it does application situations.
  The  third method of exposing fabrics
to pesticide solutions is a laboratory spray
system. Spray systems too large or too
limited were refined and expanded into
the spray system developed in this project
(Figure 1).      ,
  The  equipment was designed so the
spraying operation  could  be observed,
the  operator  protected, the pesticide
concentration  and liquid flow rate  con-
trolled, and the liquid sprayed uniformly.
  Several different methods were used to
ensure consistent and accurate spray
application to  each test specimen  loca-
tion: spray coverage  uniformity,  consis-
tency in  the amount of liquid delivered,
the effect of pressure on droplet size, and
the effect of separation distance between
the nozzle and the test specimen.
  This chamber can be used under a fume
hood to minimize  exposure.  Standard
textile laboratory conditions of 70° F and
65% RH are suggested for penetration
laboratory work.  Consistent standard
laboratory conditions ensure comparabil-
ity of results with other areas of textile
research.

Pesticide Penetration Through
Fabrics

  In this part of our investigation,  we
explored the effect of fabric character-
istics as barriers against pesticide pene-
tration. Eight characteristics were mea-
sured for each of 12 different fabrics. Four
pesticides  representing  two  chemical
classes were used.
  Fabric characteristics that have shown
some influence on penetration in the past,
or theoretically could influence transmis-
sion, were chosen  for this study:  fiber
content, fabric  construction, surface
treatment, yarn count, weight, thickness,
air permeability, spray rating, and surface
tension.
  The  fabrics were chosen to  represent
those readily available to agricultural and
experimental workers. Three  of the
fabrics—denim, chambray, and work-
weight twill—are  commonly  found  in
ready-to-wear a pparel and easily access-
ible to  the agricultural worker.
  Because previous studies have shown
that water  repellent finishes increase
protection  against  penetration, a  com-
mercial water repellent finish  (7% Zepel
D*, 10% Noran  F, and 4% Mykon NRW-
3) was applied to these fabrics.  Fabrics
received two dips and two nips (textile
finishing  measurements)  under 20  psi
pressure and were then cured for 3 min
at 110°C. This resulted in  a wet pickup
of  approximately  90% for denim and
chambray and approximately 46% for the
work-weight twill fabric. Both treated and
untreated samples were evaluated.
   Four of the nonwoven fabrics examined
are currently  available  in  specially
designed protective clothing for pesticide
 *Mention of trade names or commercial products
 does not constitute endorsement or recommendation
 for use.
                            Fabric Sample Holders
Plexiglass Slide Panels
 Figure t. Illustration of spray chamber.

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 applicators.  These  include Tyvek®,
 polyethylene-coated Tyvek®, Saranex-
 coated Tyvek®, and Gore Tex®. Two other
 nonwoven fabrics  were tested—experi-
 mental fabrics treated with repellent
 finishes that have the potential to be used
 for protective clothing.
   The 15.2 cm square sample exposed
 to pesticide  spray was  a four-layer
 assembly consisting of the test fabric, a
 collector layer, foil, and foil backing.
   In the spray chamber, the fabric  spec-
 imens were exposed to a 12% concen-
 tration of the pesticide. After exposure, the
 fabrics were allowed to dry for 1  hr. A
 7.62 X 2.54 cm strip was removed, and
 the pesticide was extracted from the test
 fabric and collector layer.  With the use
 of gas chromatography analysis  tech-
 niques, the extract was analyzed and the
 amount of pesticide that penetrated  the
 top layer of fabric as found on the collector
 layer was determined (Table 1).
   An Analysis of Variance determined that
 fabrics provided  varying  degrees  of
 protection against pesticide penetration.
 With the use of Duncan's multiple  range
 test, the fabrics were grouped according
 to the amount of pesticide that penetrated
 to the collection layer, with  D being  the
 best and A the worst.
   The chambray fabrics, both treated and
 untreated, were in  Groups A and  B for
 all pesticides—those providing poor  or
 below average protection against  pesti-
 cide penetration. These fabrics were the
 least thick of the woven fabrics tested and
 were of plain weave construction. Fabrics
 in the group providing the most protection
 (Group D) for all pesticides were the two
 coated Tyvek® fabrics.  Denim and twill
 fabrics were also in this group for three
 of the four pesticides. They were the two
 thickest fabrics tested, and both are of twill
 construction, indicating these character-
 istics play an important role in preventing
 pesticide penetration through fabrics.
 Effect of Fabric Weight and
 Thickness

   Laboratory  evaluation of fabrics has
 determined  that both measurable and
 categorical  variables, e.g.,  fabric con-
 struction, of fabric characteristics may
 influence penetration. The initial pesticide
 penetration  results  found  nonwoven
 fabrics provide the best protection. Woven
 fabrics of heavy cut twill  construction,
 including denim, also performed well. The
 extremes of woven fabrics, light-weight
 work shirt to heavy-weight denim, were
 evaluated. As expected, the heavy-weight
 fabrics performed better than didthe light-
 weight ones. The question arose  as  to
 how heavy a woven fabric w*as  needed
 to provide protection  comparable to the
 nonwoven fabrics.
 Woven Fabrics

  The purpose of this portion of our study
was to evaluate the effect of fabric weight
and thickness  of woven  fabrics  on
pesticide  penetration. Fabrics of 100%
cotton or 50/50% cotton/polyester were
characterized (Figure 2).
  Three pesticides were evaluated: ethion
(46.5% active ingredient), chlorobenzilate
(45.5% active  ingredient), and  Dicofol
 (42% active ingredient). The fabrics are
 incorporated into the previously de-
 scribed multi-layer fabric  assembly. The
 fluorocarbon finish did not statistically
 affect the  ability of a fabric to provide
 protection for pesticide penetration.
  The study results  indicated that the
 fabric characteristic of weight was highly
 correlated  with  penetration. As weight
 decreased,   pesticide   penetration
 increased (Figure 3).  The results of this
 study were that  if thickness remains the
 same, penetration is attributed to fabric
 weight;  as fabric weight  increased,
 pesticide penetration decreased.  This
 study begins to isolate the weight at which
 adequate protection could be provided.
 The findings show that a fabric weighing
 less than 250 g/m2 (7.37  oz/yd2) could
 be  vulnerable  to greater amounts  of
 penetration.
  At present, pesticides applicators and
 agricultural workers must be cautioned
 about wearing medium- to  light-weight
 woven clothing or wearing clothing that
 has been reduced from its initial weight
 by  washing  and  wearing  until it  has
 reached this medium-weight category of
 below 250 g/m2 (7.37 oz/yd2).
Nonwoven Fabrics

  The most widely used fabrics in cur-
rently  available  protective  clothing are
nonwoven, and  most of this clothing  is
made of Tyvek®. In previous studies, this
fabric has proven to be an effective barrier
to pesticide penetration, especially when
Tyvek® has been coated with  either a
Saranex®  or  a polyethylene  coating.
 Table 1. Amount of Pesticide Penetration fog/cm*): Initial Study
Code
W25
W26
W23
W24
W21
W22
N1
N2a
N2b
N13
N16A
N16B
Fabric
Denim
Denim-FI
Chambray
Chambray-FI
Twill
Twill-FI
Tyvek®
Tyvek®PE
Tyvek® -Sar
Gore Tex®
Ex.1
Ex.2
Captan
Group*
(5)0.0141;
(4)0.021
(5)0.045
(4)0.064
(5)0.007
(3)0.021
(5)0.246
(5)ND
(5)ND
(4)0.060
(4)0.007
(4)0.078
C
C
A
B
C
B-C
B
D
D
B-C
C
B
Dicofol
Group
(5)ND$
(5)ND
(5)0.234
(5)0.162
(5)ND
(5)ND
(5)ND
(5)ND
(5)ND
(5)ND
(5)ND
(4)0.084
D
D
A
B
D
D
D
D
D
D
D
C
Ethion
Group
(5)ND
(5)ND
(4)0.040
(5)0.068
(5)ND
(5)ND
(5)ND
(5)ND
(5)ND
(5)ND
(5)ND
(5)0.012
D
D
B
A
D
D
D
D
D
D
D
C
Methyl
Parathion
Group
(5)ND
(5)ND
(4)0.047
(4)0.033
(5)ND
(5)ND
(5)0.018
(5)ND
(5)ND
(5)ND
(5)0.017
(5)0.055
D
D
A-B
B-C
D
C-D
D
D
D
D
A
 : Group—Duncan's Multiple Range Grouping
t (#)—number of fabric replications
$ ND—nondetectable

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        mil
      Average
                   40  -r
                    35  ..
                    30 -•
                    25 --
20 • •
                         g/m2
                        Average
                    15 -
                    10

                         W1     W3     W5     W7
                                                        W9     W11     W13    W15W16W23W25
       Thickness

       Weight
Flguro 2. Woven fabrics compared by weight and thickness.
                                                        Fabric
                                            J
 Thermal comfort field tests conducted on
 Tyvek® have shown it to be very uncom-
 fortable  in  temperatures greater than
 29°C. Alternative nonwoven fabrics are
 marketed with claims of upgrading pro-
 tection with improved thermal comfort
   Tyvek® was shown to provide barrier
 qualities for the pesticides used in this
 part of the study.  However, there are
 alternative fabrics that offer equally good
 protection (Table 2). These include SMS
 (spunbonded-meltblown-spunbonded),
 Sontara, and experimental fabrics at the
 University of Tennessee.
 Effects of  External Pressure and
 Contamination Level
   In laboratory spray studies to this point,
 fabrics were held fixed in a horizontal plan
 perpendicular to the spray nozzle; the
 fabrics were "passive," without stress or
 movement  during the  contamination
 procedure.  In  field  conditions,  worker
 motions, such as bending, stretching, or
                      leaning against solid objects, may result
                      in fabric stresses  that could affect
                      pesticide penetration. Such effects should
                      be evaluated,  if possible, in laboratory
                      spray testing.  |
                        For this part of the study, four nonwoven
                      fabrics (Sontara, Finished Sontara, SMS,
                      and Finished SMS) were evaluated with
                      the use of two  pesticides (Dicofol and
                      Terrazole® in ap.12% solution). The spray
                      chamber device was used to contaminate
                      the fabric samples. Similar four-layer
                      fabric assemblies were subjected to one,
                      two, or three passes of the spray solution
                      to achieve different levels of contamina-
                      tion. One set of fabrics was sprayed, dried,
                      and  extracted without  application  of
                      external pressiire. A second set of fabrics
                      was sprayed, and within  15 sec, a 16 Ib
                      weight on a 91.6-cm square glass plate
                      was placed at the center of the test fabric
                      assembly. Thus, the  nominal  pressure
                      level was 1 psK The weight was removed
                      after 1 hr, and assembly was dried for 1
hr before the fabric layers were extracted
and analyzed.
  Air tests showed that applying external
pressure and higher levels of contami-
nation  increased pesticide  penetration
through fabrics.  External pressure was
shown to increase penetration by one or
two orders of magnitude. Such pressure
could easily occur when a worker leans
against the tractor cab or  rests his arm
upon  his  leg.  Clearly, when  evaluating
fabrics for protective apparel, the fabric's
resistance to  penetration  by pressure
should be taken into consideration.
  Research has  also shown that in the
case of pressure penetration, repellency
treatments may  be counter-productive.
These finishes may seal off the fibers as
a reservoir to  store pesticide. When
pesticide  solution  is on the fabric and
pressure  is applied to the fabric, the
pesticide must either pass  into the fibers
or pass through  the fabric. This is not to
suggest that repellent finishes are not vital

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        Pesticide
         Amount
        Penetrated
        (/jg/cm2)
                            0.500 T
                            0.400 • •
                           0.300 • •
                           0.200 . .
                           0.700 •
                           0.000
                                                                                                  Chlorobenzilate
                                                      BH Dicofol


                                                      C3 Ethion
IV
5
W
9
W
11
                                W
                                13
                                                                              W W W W
                                                                              15 16 23 25
 Figure 3. Comparison pesticide penetration.
                                                           Fabric
 for the protection of spray applicators-
 such finishes may allow protective gar-
 ments to be constructed from  natural
 fibers that are more comfortable to the
 wearer. We do suggest that the role of
 absorbency and internal fiber storage of
 pesticide as well as fabric surface energy
 must be considered in the manufacturing
 of  the  next generation of  protective
 clothing for pesticide spray applicators.

 Effect of Seams and Closures on
 Pesticide Penetration
  Researchers  have evaluated semi-
 disposable jackets or jacket and trouser
 for  use  during  spraying at  very  high
 temperatures. Although  the  garments
 provided protection, some leaked around
 the  seams.  As the  shoulder seams
 became  stretched  (one of the areas of
 high  pesticide deposition) leaks devel-
 oped either through the seam or through
 the  elongated  stitch openings.  Re-
 searchers recommended additional work
for evaluating and developing seams. In
this portion of our study, we  evaluated
 Table 2. Amount of Pesticide Penetration
Code
N1/
A/2/
N3/
N4/
A/7/
A/75/
A/76/l/
N16B/
A/77
A/78
W23
W25
Fabric
Tyvek®
Tyvek®
Sontara
Sontara
SMS
UTEx*
UTEx*
UTEx*
Duraguard®
Duraguard®
Chambray
Denim
Cnloroben
Group
(5)NDt
(5)ND
(5)ND
(5)ND
(5)ND
<5)ND
(5)ND
(5)ND
(5).208
(5).174
(5).059
(5)ND
zilate
*
C
C
C
c
c
c
c
c
A
A
B
C
Dicofol
Group*
(5)ND C
(5)ND C
(5)ND C
(5)ND- B
(5)ND C
(5)ND C
(5)ND C
(5)ND C
(5).068 A
(5).076 A
(5)ND C
(5)ND C
Ethion
Group*
(5)ND D
(5)ND D
(5).011 C
(5).019 C
(5)ND D
(5)ND D
(5)ND D
(5).088 C
(5).121 A
(5).074 B
(5).043 B
(5)ND D
 : Group—Duncan's Multiple Range Grouping
 tND—nondetectable
seams and closures to  identify  those
providing the best barrier to pesticides.
  With the use of the pesticide Dicofol,
fabrics without seams were  examined
with the  spray chamber protocol  to
provide comparison  for evaluating the
               effect of seams on pesticide penetration.
               One fabric (SMS)  allowed  penetration.
               Twenty seamed fabrics received the same
               spray treatment;  14 of the  20 seamed
               samples allowed penetration. The analy-
               sis  showed no significant  differences

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among the seams. The conclusion was
there are  no significant  differences
between seams.
  To evaluate zippers, Tyvek® was used
in all zipper constructions  to  eliminate
woven fabric effect The pesticide used
was Dicofol. Five different  zipper con-
structions (a centered, a lapped tradi-
tional, a lapped experimental, an open-
face nylon, and an open-face metal type)
and 16 replications of these  zipper
constructions were evaluated  (85
samples).
  Twenty-two percent of the  zipper
samples allowed penetration. The lapped
traditional zipper  was shown to  provide
more protection than other zipper con-
structions. Because  seams and zipper
construction have been shown  to alter
pesticide penetration through  fabrics,
seams  and the type and placement of
zippers should be taken into considera-
tion when developing protective clothing.
 Pesticide Penetration into
 Fibers and Fabrics

   The purpose of this phase of research
 was to obtain more information about the
 location of pesticides in fibers and fabrics.
 We used Fourier transform  infrared
 photoacoustic spectroscopy (FTIR/PAS)
 to allow  us to directly determine the
 location of pesticide in the  fibers and
 fabrics.
   Three fabrics were evaluated: a 100%
 cotton twill, an identical 100% cotton twill
 treated with a fluorocarbon finish, and an
 experimental SMS polypropylene compo-
 site nonwoven  fabric. The fluorocarbon
 finish applied to the cotton twill was  a
 Corpel®  finish  from DuPont  The two
 pesticides, Terrazole® and Dicofol, were
 applied to the fabrics. Fabric contamina-
 tion  was achieved either by pipetting
 undiluted pesticide onto the fabric face
 or by spraying  dilute pesticide onto the
 fabric face using  the spray chamber. X-
 ray photoelectron spectroscopy (XPS)
 was performed on 1 cm X 1 cm squares
 cut from near the center of each fabric
 after  placing the square on a  slightly
 larger square of aluminum foil and folding
 the foil around  the edges of the fabric to
 secure  loose  fibers. FTIR/PAS was
 performed either by using a 0.5 cm X 0.5
 cm square cut from near the center of
 each contaminated fabric after securing
 the fabric in aluminum foil similar to the
 samples prepared for XPS analysis or by
 using a powder made  by grinding  a
 contaminated fabric in a Wiley mill.
  Both pesticides were readily absorbed
by cotton fibers. This suggests that a layer
of cotton fibers in protective apparel could
possibly  provide dermal protection
through a mechanism involving absorp-
tion of pesticide into the fiber interior. The
findings suggestfthat, although the struc-
ture of the cotton fabric examined in this
work allowed both pesticides to penetrate
through the whole fabric thickness, cotton
fibers in another fabric structure could
provide  effective dermal  protection
against these two pesticides by contain-
ing pesticides through absorption. How-
ever, a fabric structure different from the
one examined in this work is required to
achieve protection since both pesticides
penetrated the  fabrics. A suitable fabric
structure might involve a noncotton layer
that did not allow liquids to penetrate the
fabrics so that the pesticide remains on
the outer fabric surface and is absorbed
by the fibers.
  The fluorocarbon finish had a complex
effect on pesticide  surface deposition.
The fluorocarbbn finish  did not eliminate
penetration of either pesticide through the
fabrics. However, unlike Dicofol, Terra-
zole® did  not remain on the outermost
fabric surface but was absorbed deeper
into the fabric structure.
  The SMS fabrjc exhibited mixed behav-
ior in  limiting pesticide penetration
through the fabric. That is, penetration
was greatly limited for one but not for the
 other pesticide. ^MS fibers also exhibited
 mixed behavior^ in pesticide absorption.
This suggests that SMS has some poten-
 tial  to provide dermal protection, but
 combinations of SMS  with  some  other
 textiles in a composite are indicated.
 Thermal Comfort Assessment

   The development of protective apparel
 for pesticide applicators has  long been
 hampered  by [the  often  contradictory
 requirements jof  providing  adequate
 protection against pesticide penetration
 and still allowing  thermal  comfort in
 conditions  of high  temperature and
 humidity. As pesticide penetration work
 continues to identify acceptable fabrics,
 attention must be  paid to the thermal
 characteristics of these fabrics so that the
 fabrics  that provide relative  comfort in
 heat stress can be  recommended. If this
 is not done, the agricultural workers may
 avoid wearing^ the available protective
 apparel.
    A battery of comfort-related physical
 tests was used to assess which fabrics
provided comfort nearly equal to that of
cotton chambray  during  summertime
pesticide application work. Three phys-
ical measurements for heat, air-transport,
and moisture were gathered  on  the
fabrics: thermal transmittance (U-values),
wind penetration potential (WPP), and the
clothing radiant temperature (CLORT).
  The combination of the three laboratory
tests  provided eatings  of the evaluated
fabrics  (Table 8). The  normalized  total
scores  ranged from 4.7 to 11.6. Those
fabrics with the highest overall heat stress
relief scores  (HSRS)—those providing
comfort  nearly equal to  that of cotton
chambray—included both woven and
nonwoven fabrics. The  woven  plain
weave fabric, which was lighter in weight
and thickness than chambray, was shown
to have the highest HSRS. The thickest
and heaviest twill fabrics had the lowest
HSRS ratings. Fiber  content  did not
appear  to influence the comfort as both
100% cotton and 50/50% cotton polyester
were included in this lowest HSRS group.
Two  nonwoven fabrics made of a com-
bination of  polyester  and  wood  pulp
(Sontara) had excellent HSRS ratings and
showed great promise as comfortable
protective apparel. SMS, Gore Tex®, and
unfinished Tyvek® all had ratings similar
to that of denim.
   These tests indicate  weight and thick-
 ness of woven fabrics  influence thermal
 performance. In  nonwoven  fabrics,
 adding  a natural fiber such as wood pulp
 appeared to be the only factor to increase
the HSRS.
 Conclusions

   The  research performed  under this
 cooperative agreement involves develop-
 ing and  validating  a laboratory  spray
 method to test fabric penetration of pest-
 icides, collecting data on spray penetra-
 tion of pesticides  through protective
 apparel  fabrics, and evaluating the
 relationship  between protective apparel
 fabric characteristics and thermal com-
 fort. The following conclusions may be
 drawn:
 1. A reproducible penetration test method
    applied controlled pesticide  sprays to
    flat fabric swatches and measured the
    resulting penetration. This method can
    be  used  to  screen fabrics for their
    ability to  protect a pesticide applica-
    tor's covered skin from pesticide spray.
 2. A database of laboratory spray pene-
    tration data and fabric characteristics
    was created for 18 woven fabrics and

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 Table 3. Heat Stress Relief Score Rankings
 Rank               Code
                                          Fabric
                                                                Normalized Score
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
W9
W23
N5
A/3
W5
W3
W11
W25
A/7
W21
N11
W22
N1
N13
A/9
W15
W7
W1
W13
W16
W14
Print Cloth
Chambray
New Sontara
Sontara
Broadcloth
Broadcloth
Twill
Denim
SMS
Twill
SMS
Twill
Tyvek®
Gore Tex®
SMS®
Twill
Duck
Poplin
Twill
Twill
Twill
11.6
10.0
9.6
9.4
8.4
7.8
7.6
7.3
7.0
6.6
6.6
6.4
5.9
5.6
5.5
5.3
5.3
5.2
4.8
4.8
4.7
   10  nonwoven fabrics. Each woven
   fabric was characterized according to
   thickness, weight, air permeability, yarn
   count, and surface energy. Each
   nonwoven  fabric was characterized
   according to fiber content and finish.
   a. The weight of woven fabrics most
     influenced their penetration resist-
     ance; as weight decreased, pene-
     tration increased.
   b. Nonwoven  fabrics having a  film
     finish were most resistant to pest-
     icide spray penetration.
3. Clothing  of woven fabrics weighing
   less than 250 g/m2 is  much less
   resistant  to  pesticide spray than is
   clothing of heavier fabrics. Heavier
   fabrics, however, will not necessarily
   provide adequate protection.
4. The application of  external pressure
   and  higher  levels  of contamination
   increased pesticide penetration of the
   fabric.
5. Seams and  zippers in a garment .may
   increase  the  potential for  pesticide
   penetration.
6. Pesticides were readily absorbed into
   cotton fibers. This suggests that a layer
   of cotton fibers in  protective apparel
   could possibly provide dermal protec-
   tion through a  mechanism involving
   absorption of pesticide into the fiber
   interior.
7. The fact that the nonwoven composite
   fabric SMS retains the greatest amount
   of pesticide on the interior of the fabric
   structure suggests that a new gener-
   ation of composite fabrics may help
   provide increased pesticide protection.
8. Thermal comfort of fabrics was ranked
   from tests to measure heat, moisture,
   and air transport.
   a. For the nonwoven fabrics,  weight
     and thickness are inversely related
     to estimated thermal comfort.
   b. For the nonwoven fabrics, including
     a natural fiber, such as wood pulp,
     increased the estimated thermal
     comfort of the fabric.
Recommendations

1. The spray chamber test method devel-
  oped in this project should be used to
   screen fabrics for pesticide penetration
   performance before field evaluations.
 2. The spray chamber test method should
   be evaluated for adoption as a stand-
   ard American Society for Testing and
   Materials test method.
 3. To  ensure statistically valid  relative
   comparisons of data, denim, chambray,
   Tyvek®, and SMS should be included
   in each successive experimental
   design.
 4. The laboratory pesticide spray pene-
   tration database should be expanded
   by adding penetration data and fabric
   characteristics  from laboratory  and
   field evaluations of fabrics with novel
   materials or construction characteris-
   tics.
 5. Agricultural workers exposed to pest-
   icide  sprays should be  cautioned
   against  wearing  clothing of woven
   fabrics lighter than 250 g/m2 (7.37 oz/
   yd2). Clothing may be either purchased
   with this weight or  may decrease to
   this weight through use over time (e.g.,
   old denim jeans).
 6. Before concluding that fabrics above
   250 g/m2 will offer good spray pene-
   tration resistance, fabrics over 250 g/
   m2 should be tested to evaluate the
   effect  of movement of the body during
   wear, pesticide buildup on fabrics, and
   additional spray conditions.
7. Effective worst-case evaluation should
   include the application of pressure to
   the exposed fabric.
8. Seams in protective apparel should be
   used in moderation to limit additional
   pesticide exposure.
9. In areas of maximum pesticide adsorp-
   tion (scrotum), the lapped, traditional
   zipper rather than the commonly used
   open and centered zipper should  be
   used in protective apparel.

  The full report was submitted in fulfill-
ment of  Cooperative  Agreement No.
812486-01-0 by The University of Ten-
nessee under the sponsorship of the U.S.
Environmental Protection Agency.

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 Jacquelyn O. DeJonge is with The University of Tennessee, Knoxville, TN 37996-
      1900; and Elizabeth Easter is with the University of Kentucky, Lexington, KY
      40506.
 S. Krlshnamurthy is the EPA Project Officer (see below).    ;
 The complete report, entitled "Pesticide Spray Penetratiorf and Thermal Comfort
      of Protective Apparel for Pesticide Applicators" (Order No. PB 90-226 820/
      AS; Cost: $23.00, subject to change), will be available only from:
          National Technical Information Service          \
          5285 Port Royal Road                         ,
          Springfield, VA 22161
          Telephone: 703-487-4650
 The EPA Project Officer can be contacted at:
          Risk Reduction Engineering Laboratory—Cincinnati
          U.S. Environmental Protection Agency
          Edison, NJ 08837
United States
Environmental Protection
Agency
Center for Environmental Research
Information
Cincinnati OH 45268
      BULK RATE
POSTAGE & FEES PAID
         EPA
   PERMIT No. G-35
Official Business
Penalty for Private Use $300
EPA/600/S2-90/023

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