United States Environmental Protection Agency " Research and Development Air and Energy Engineering Research Laboratory Research Triangle Park, NC 27711 EPA/600/S2-91/057 Jan 1992 EPA Project Summary The Liquid and Gaseous Fuel Distribution System J. David Winkler, Bruce Henning, and Philindo Marsosudiro the report describes the national liq- uid and gaseous fuel distribution sys- tem. The study was performed as part of an effort to better understand emis- sions of volatile organic compounds from the fuel distribution system. The primary, secondary, and tertiary seg- ments of the liquid fuels (crude oil and refined liquid petroleum products) dis- tribution system are discussed Individu- ally, the quantities of liquid fuels are estimated, and the transportation modes for each system segment are described. The report includes a flow chart of fuel distribution system and its end users. The discussion of the U.S. natural gas distribution system in- cludes estimates of state-specific and total gas production, a flow chart de- scribing the system and its end users, and flow charts describing the natural gas marketing system. This Project Summary was developed by EPA's Air and Energy Engineering Research Laboratory, Research Tri- angle Park, NC, to announce key find- Ings of the research project that Is fully documented In a separate report of the same title (see Project Report ordering Information at back). Introduction As part of EPA's program dealing with the control of atmospheric ozone and car- bon monoxide (CO), state and local air .pollution agencies responsible for areas which do not meet EPA standards for ozone and CO pollution levels must esti- mate volatile organic compounds (VOCs), oxides of nitrogen (NO), and CO emis- sions from point, area, and mobile sources to serve as a basis for State Implementa- tion Plans (SIPs). EPA provides these agencies with guidance for estimating emissions of these pollutants from these three source categories. Petroleum distribution activities are a source of evaporative VOC emissions. Gasoline marketing activities accounted for 4.5% of the U.S. VOC emissions as represented in the 1985 NAPAP Emis- sions Inventory. Current EPA guidance bases emissions estimates on county-level fuel consumption estimates, which are based on a state-to-county allocation scheme rather than on county-specific data. Future improvements in estimating emissions from fuel distribution sources depend on better county-level fuel con- sumption estimates: The research de- scribed here was performed to establish a framework for future emissions study and for future improvements in estimating fuel consumption at the county level. As a first step toward developing improved guidance for estimating emissions from petroleum marketing activities, the liquid and gas- eous fuels system distribution system was studied. This report presents the results of that study. Crude Oil And Refined Liquid Products The crude oil and refined product distri- bution system consists of an extensive network of terminals, refineries, dedicated storage facilities, pipelines, tankers, barges, rail ears, and tank trucks. This network initially transports crude oil from wellheads to refineries, where it is pro- Printed on Recycled Paper ------- cessed into finished products such as gasoline, jet fuel, and fuel oil. The distri- bution system then delivers finished prod- ucts from refineries to large storage and distribution centers, then on to the end users. Table 1 summarizes the inventory and storage capacity of the entire petro- leum distribution system. The liquid fuels distribution system con- sists of primary, secondary, and tertiary segments. Rgure 1 is a schematic dia- gram of the liquid fuels distribution sys- tem. The primary segment includes distri- bution of crude oil and refined products from wellhead to refineries, from the refin- Table 1. Estimated 1987 Inventoiy and Storage Capacity in the Petroleum Distribution System' Primary Secondary Tertiary Total Inv. Cap. Inv. Cap. Inv. Cap. Inv. Cap. Motor Gasoline Kero-JetFuel Distillate Fuel Oil Residual Fuel Oil Totals" Crude Oil"" 231 40 89 44 404 343 451 82 261 117 911 508 48 — 15 2 65 — 92 — 37 4 133 — 63 11 113 60 247 — 109 22 255 185 571 ' — 342 51 217 106 716 343 652 104 553 306 1615 508 * Units are In millions o1barrels as olMarch 31, 1988.(1bbl= 1S9L) " Totals Include surveyed petroleum products only. '" Crude oil numbers exclude Strategic Petroleum Reserve and 10.6 million barrels of lease stocks. Domestic Wellhead • Flow Treatment aH |-,=1--(3 Legend Crude and Product Transport Vehicles: Pipeline Tanker Barge Tank Car Tank Truck Cruda and Product End Users: ^^ Passenger Transport 3 Residential/Commercial UHJ Agriculture iD. Marine Vessel [El 5*3 Commercial Road Transport Industry Petrochemical Industry Air Transport Utilities Rail Transport Military Crude from Other Wellheads Hub Crude Imports Crude Intermediate Tankage Crude Refinery Tankage [ Product Refinery Tankage Lease Tankage Crude from Other Wellheads Crude Manne Tankage -r^; I f Product Marine Tankage Product Intermediate Tankage Product Bulk Terminal rf Product Bulk Plant —pH i—c-c^-^n Q'"_> 1 i r-U Product Retail I if § Figure 1. U.S. liquid fuels distribution system. Reproduced, with permission, from Petroleum Storage and Transportation, Volume I, ©1989, by the National Petroleum Council. ------- eries to their customers, and from bulk and marine fuel terminals to their custom- ers. Bulk fuel plants and retail outlets make up the secondary segment, while the ter- tiary storage system consists of storage by the end user (in automobiles, homes, factories, etc.). Petroleum liquids are trans- ported by a variety of land and marine systems, including pipelines, rail tank cars, tank trucks, barges, and oceangoing tank- ers. Pipelines and tankers transport the greatest quantities of fuel, but trucks and rail cars are also integral parts of the sys- tem. Figures 2 and 3 describe the liquid fuels transportation system. Natural Gas Distribution System The U.S. consumed 18.0 trillion ft3* of natural gas in 1988. The natural gas dis- tribution system is a three-part system made up by the gathering system, the transmission system, and the market dis- tribution system. Figures 4 and 5 are sche- matic diagrams of the natural gas distribu- tion and marketing systems. 500 ^ "al^ 4CO "§ .§> O oo "55 300 ll l~!i 200 •2 | §o «1 "S *- 100 (B^- IUU 0 - ~ . ~ I % i ^ i ^ - » i & ft ' _.' % - 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 Year Pipelines Figure 2. Crude oil transportation. Water Carriers Trucks Railroads 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 Year BBI Pipelines lilil Water Carriers Figure 3. Petroleum products transportation. Trucks Railroads The gathering segment of the natural gas distribution system includes a net- work of pipelines that collect gas from production fields, processing plants, and producer-owned pipelines. The gas is con- ditioned (e.g., dehydrated, sweetened) prior to entering the gathering system. The gathering lines transport natural gas to the main line transmission segment of the system. The transmission system, consisting of a system of parallel transmission lines, with compressor stations every 40-130 mi (64-208 km), transports gas from the gas production fields, underground storage fields, and liquid natural gas (LNG) import terminals to the market distribution sys- tem. Pipelines in the transmission system, unlike the weblike structure of the gather- ing and market distribution systems, fol- low a relatively straight line. The market distribution system distrib- utes gas to gas distribution companies, local utilities, or industrial customers. While residential and other end users purchase gas from the distribution companies, utili-. ties and industrial customers often take delivery from spur lines directly from the main transmission lines. Conclusions The report contains a detailed descrip- tion of the national liquid and gaseous fuel distribution system, and may be used as a framework for future emissions guid- ance development. Further work in this area, including surveys of state agencies and state governments, is necessary to develop a better predictive model of county-level gasoline consumption. While quantifying the amount of fuel in each leg of the fuel distribution system (see Figures 1 and 4) was a goal of this project, the data required to develop these estimates are difficult to obtain. Statistics on the production and transportation of crude oil are readily available, and some data on fuel consumption by economic sector are available. Fuel consumption by manufacturing industry subsector and by modes of transportation is also estimated in various government publications. Trac- ing petroleum products through the distri- bution system is more difficult. In addition to this study, efforts have been made to develop these estimates by governmental departments including the Internal Rev- enue Service. These efforts have had lim- ited success. H 1 ff>= 28.3 L. ------- /7^\ Production Fields ren lrSL__ Gas Conditioning and Processing Compressor \= Compressor Other Production Reids O <> Underground Storage Fields Additional Compressors as Necessary LNG Imports Residential/' Commercial Industries Utilities Figure 4. Natural gas distribution system. Reproduced, with permission, from Petroleum Storage and Transportation, Volume I, © 1989, by the National Petroleum Council. ------- TRADITIONAL GAS MARKETING Gas Producers Gas Pipeline Companies Local Distribution Companies TODAY'S GAS MARKET Gas Pipeline Companies Local Distribution Companies Residential Gas Consumers Figure 5. Natural gas marketing system. Reproduced, with permission, from Petroleum Storage and Transportation, Volume III, © 1989, by the National Petroleum Council. •&U.S. GOVERNMENT PRINTING OFFICE: 1992 -648-080/40132 ------- ------- ------- D. Winkler, B. Henning, and P. Marsosudiro are with Alliance Technologies Corp., Chapel Hill, NC27514 Carl T. Rlpberger is the EPA Project Officer (see below). The complete report, entitled "The Liquid and Gaseous Fuel Distribution System," (Order No. PB92-115203/AS; Cost: $17.00, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Air and Energy Engineering Research Laboratory U.S. Environmental Protection Agency Research Triangle Park, NC 27711 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati, OH 45268 BULK RATE, POSTAGE & FEES PAID EPA PERMIT NO. 6^35 Official Business Penalty for Private Use $300 EPA/600/S2-91/057 ------- |