United States Environmental Protection Agency Atmospheric Research and Exposure Assessment Laboratory Research Triangle Park NC 27711 Research and Development EPA/600/S3-90/006 June 1990 &EPA Project Summary Annual Report on Performance Audit Results for POHC Testing During RCRA Trial Burns- Status Report #2 F*. K. M. Jayanty, S. B. Tompkins, V. R. Bryant, and G. B. Howe Audit materials containing Principal Organic Hazardous Constituents (POHCs) have been developed by EPA for use by federal, state, and local agencies or their contractors to assess the accuracy of measurement methods during RCRA trial burn tests. Audit materials are currently available for 27 gaseous organics in five, six, seven and nine component mixtures at parts-per-billion levels (7 to 10,000 ppb) in compressed gas cylinders in a balance gas of nitrogen. The criteria used for the selection of the gaseous organic compounds is described. Stability studies indicate that all of the organics tested (with the exception of ethylene oxide and propylene oxide below 10 ppb levels) are stable enough to be used as reliable audit materials. Subsequent to completion of the stability studies, 196 performance audits have been conducted with the audit materials to assess the accuracy of the Volatile Organic Sampling Train (VOST) and bag measurement methods during or prior to RCRA trial burn tests. The results of those audits and a summary table of the audits conducted for each POHC and the measurement system audited is described in this report. The audit results obtained with the audit gases during or prior to RCRA trial burn tests are generally within ±50 percent of the audit concentrations measured by Research Triangle Institute. This Project Summary was developed by EPA's Atmospheric Research and Exposure Assessment Laboratory, Research Triangle Park, NC, to announce key findings of the research project that is fully documented in a separate report of the same title (see Project Report ordering information at back). Introduction The determination of POHC at trace levels (<50 ppb levels) during hazardous waste trial burn tests requires sophisticated sampling and analysis systems. Agency personnel responsible for trial burn tests need to be concerned about the accuracy of POHC measurements. Accuracy of such measurements may be assessed by conducting a performance audit. A performance audit is a quantitative assessment of the accuracy of a measurement system. When a performance audit is conducted during or prior to a hazardous waste trial burn test, it provides an assessment of the measurement accuracy and indicates the presence of any bias for the combined sampling and analysis system. The Quality Assurance Division of US EPA's Atmospheric Research and Exposure Assessment Laboratory has initiated a program to supply audit materials for use during hazardous waste trial burn tests. The Research Triangle Institute (RTI), under contract with US ------- EPA, is the principal organization for development of audit gases and coordinating subsequent audits using these gases. The main objectives of this program are: (1) to evaluate the quality of measurements made by federal/ state/local agencies, or their contractors by using ppb gas cylinders for performance audits to assess the relative accuracy of source measurement systems during hazardous waste trial burn tests; (2) to verify the manufacturer's certified analysis of the multi-component gas mixtures; (3) tc determine the stability of the gas mixtures over time; and (4) to develop new audit materials as requested by US EPA. Currently, 27 gaseous compounds selected on the basis of the anticipated needs of US EPA's Office of Solid Waste and Office of Air Quality Planning and Standards have been investigated for suitability as audit materials. Table 1 lists the organic compounds and the concentration ranges currently available in the ppb level cylinder gases. The balance gas for all gas mixtures is nitrogen and the cylinder construction material is aluminum. A summary of the performance audits conducted during or prior to RCRA trial burn tests has been described in this paper. Criteria Used for Selection of Organic Compounds In 1983, EPA initiated a program to develop ppb cylinder gas standards containing hazardous organic compounds that could be used to audit voleitile POHC measurement systems during trial burn tests. Through 1985, three mixtures of ppb cylinder gases were developed which are shown in Table 1. The criteria used by EPA for selecting various organic compounds in the three mixtures (Groups I, II and III) are described in a separate publication.1 On the basis of the experience of EPA's Air and Energy Engineering Research Laboratory (AEERL) with RCRA trial burn testing, five, nine, and seven compound gas standards were developed during 1983 to 1985. Several compounds were included in the same cylinder with the idea that the same gas cylinders could be used to audit more than one POHC during trial burn tests. In 1986, a six-compound Group IV gas standard was developed. The selection of the six organic compounds for Group IV was based on EPA health risk assessment studies plus input from a state agency. The compounds included in Group IV are also shown in Table 1. Selection of Compound Concentrations for Audit Materials The gas standards were initially developed at two concentration ranges to audit the two prevalent test methods for volatile POHCs. The 7 to 90 ppb and 90 to 430 ppb concentration ranges were selected for the Groups I, II, III, and IV gas standards to audit POHC measurements during RCRA trial burn tests; the lower range standard is used to audit VOST measurements, and the higher gas standard is used to audit bag sampling measurements. Later, Group I and IV standards in the 430 to 10,000 ppb concentration range were added. These standards were added because the RCRA regulation requires a Destruction and Removal Efficiency (ORE) of at least 99.99 percent but does not regulate a maximum emission rate for the POHCs. Therefore, some source testers have received approval to conduct the trial burn test in such a manner that POHC concentrations in stack emissions are about 1000 ppb. Trial burn tests of this higher concentration (i.e., 1000 ppb) reduces considerably the effect of atmospheric POHC contamination on the VOST measurement system, compared to trial burn tests where the POHC stack emissions are on the order of 10 to 50 ppb concentrations. Performance Audit Procedure As stated previously, the EPA (through RTI) supplies cylinder gases containing selected POHCs for audit upon request from federal, state, or local agencies or their contractors. The contractors must, however, be performing hazardous waste trial burn tests on behalf of EPA or one of these other agencies to qualify for the performance audit. In fact, the VOST method described in the EPA manual SW-846 specifically requires an audit during the trial burn.2 A performance audit must be conducted simultaneously with the actual planned test. A performance audit prior to a trial burn test to assess the proficiency of the measurement system (including the sampling and analytical personnel) is recommended but not required. When a request is received, the cylinder pressures are measured and the cylinders are shipped by overland carrier. When a cylinder gas is used to audit the VOST system for a trial burn test, an aluminum suitcase is also sent. The aluminum suitcase contains a gas regulator, glass manifold with heating tape, and necessary tubing and fittings to draw the cylinder gas sample into the glass manifold. The audit gas is then drawn at atmospheric pressure from the manifold into the VOST system. A letter is included with the audit cylinder which gives general instructions for conducting the audit. The audit results are reported to the agency (federal, state, or local) coordinator requesting the audit. There is no charge to the user except the cost of returning the audit cylinder and aluminum suitcase. Performance Audit Results and Discussion As of September, 1988, 379 perform- ance audits have been initiated using ppb audit gases. Of these 379 ppb audits, 196 audits have been initiated to assess the accuracy of measurement methods (VOST or bag for sampling and GC/MS or GC with specific detector for analysis) during or prior to hazardous waste trial burn tests. Of the 196 RCRA audits, 179 are complete and the results are summarized in this report. For the 179 completed audits, the frequency each compound was selected for audits is shown. The frequency of audits conducted at RCRA trial burn tests on a quarter/calendar year basis since 1984 is shown in Figure 1. It appears from Figure 1 that the frequency of audits has increased since October 1986, due to the mandatory audit requirement included in the VOST method published in SW 8462. Seven of the 27 compounds have been found to be more popular for performance audits. These seven compounds are: carbon tetrachloride, chloroform, perchloroethylene, vinyl chloride, trichloroethylene. benzene, and toluene. Of the 179 audits completed, 151 are by the VOST method, 20 with Tedlar bags, 1 with glass bulbs, 7 by direct injection, and 1 audit is unknown. The majority of the audits employed GC/MS for analysis and only a few used GC with a specific detector. It is very interesting to note that the auditee results for the VOST method are usually within the ±50 percent accuracy limit stated in the VOST protocol. Stability Studies An ideal calibration standard or audit material should be stable over its total time of usage. Such standards or materials may be considered stable if the results of reanalyses over time fall within the 95% confidence limits of the ------- Table 1. Auditing POHC Measurements" Group 1 Compounds Carbon tetrachloride Chloroform Group II Compounds Trichloroethylene 1 ,2-dichloroethane Group III Compounds Vinylidene chloride 1 ,1 ,2-trichloro-l ,2,2-trifluoroethane Group IV Compounds Acrylonitrile 1 ,3-Butadiene Perchloroethylene Vinyl chloride Benzene 1,2-dibromoelhane Acetonitrile Trichlorofluoromethane (F-11) Dichlorodifluoromethane (F-12) Bromomethare Methyl ethyl ketone 1,1,1-trichloroethane (F-113) 1,2-dichloro-1,1,2,2,- tetrafluoroethane (F-114) Acetone 1,4-Dioxane Chlorobenzene Toluene Pyridine*" Ethylene oxide*" Methylene chloride Propylene oxide*" Ortho-xylene Group I Ranges Group II Ranges Group III Ranges Group IV Ranges 7 to 90 ppb 90 to 430 ppb 430 to 10,000 ppb 7 to 90 ppb 90 to 430 ppb 7 to 90 ppb 90 to 430 ppb 7 to 90 ppb 430 to 10,000 ppb "All gas standards are in a balance gas of nitrogen "The concentration of pyridine is not certified due to instability problems. ""The concentration of this compound in the 7 to 90 ppb range cylinders is not certified due to stability problems. Compounds in the 430 to 10,000 ppb range are found to be stable. combined uncertainty for the preparation and analysis of the analyte concentrations. To ensure that the concentration of each standard is periodically analyzed for stability, a two-tier stability assessment is conducted. In the first tier, on each standard, the commercial gas manufacturer conducts a minimum of two analyses that are separated by at least 30 days. These analyses were performed to verify that the components in the cylinder were stable at the manufacturing facility before shipment to RTI. The second tier stability assessment involves the periodic reanalysis at RTI. Once a gas standard is received from the gas manufacturer, it is analyzed as soon as possible, then reanalyzed at 2, 6, and 12 months and annually thereafter to determine any change in the gas mixtures. All analyses are performed by gas chromatography (GC) with flame ionization (FID) and/or electron capture detector (ECD).* The "Currently, National Institute of Standards and Technology (NIST) traceable standards developed and characterized by NIST are being used for calibration and a similar NIST standard cylinder mixture is used for Quality Control during all the analyses analysis procedures and the stability data obtained to date for all of the ppb level organic cylinder gases are summarized and published in the project report3. An examination of the stability data for many of the organics in the ppb level cylinder gases show the results varied by less than 10 percent over a one to five year period. A gas standard is not available for auditing purposes until the 2-month RTI analysis is completed. If the compounds are not stable during that period, those compounds are not recommended for audits. It appears from the long-term stability study, that all the organics tested (with the exception of ethylene oxide and propylene oxide at 10 ppb level) are stable enough to be used as reliable audit materials. Summary and Conclusions Compressed gas cylinders containing 27 gaseous volatile organic compounds at parts-per-billion levels have been used successfully in audits to assess the accuracy of measurement systems, especially those used during hazardous waste trial burn tests. The 27 gaseous volatile organic compounds were selected on the basis of the anticipated needs of US EPA's Office of Solid Waste and Office of Air Quality Planning and Standards. Stability studies indicate that all of the organic compounds tested (with the exception of ethylene oxide and propylene oxide at the 10 ppb level) are stable enough to be used as reliable audit materials. One hundred twenty nine performance audits have been initiated (through September 1989) to assess the accuracy of POHC measurement systems used during hazardous waste trial burn tests. Audit results have generally been within ± 50 percent of the RTI measured concentrations. References 1. D. J. von Lehmden, "Program Strategies for Standards Development for Hazardous Waste Incineration", presented at the ASTM Conference on Recent Developments in Monitoring Methods for Toxics in the Atmosphere, July 27-31, 1987, Boulder, Colorado. 2. Volatile Organic Sampling Train, Method 0030, SW-846 Manual (Test Methods for Evaluating Solid Waste, Physical/Chemical Methods), 3rd Edition, available ------- 27 -i 26 - 25 - 24 - 23 - 22 - 27 - 20 - 79 - 78 - 77 - 76 - 75 - CO B 14 - ^ 13 - o 12 - £ 11 - j •«: 8 - 7 - 6 - 5 - 4 - 3 - 2 - r - 7 2 79 3 84 m V* 0 4 n M •\ rl 7234 /985 7 2 79 3 86 •M "1 ."i 1 4 — 7 2 791 3 97 MM *d y 4 7 2 79 ^•B 3 38 i 1 1 $* 3 it I 1 i t „ >,*' 4 $ 1 4 7 PV4 2 79 —• 3 4 89 Quarter/Calendar Year Audit Initiated Figure 1. Audits conducted in RCRA trial bums. from the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402, Document Number 955- 001-00000-1. 3. V R. Bryant, G. B. Howe, S. B. Tompkins, and R. K. M. Jayanty, "Stability of Parts-Per-Billion Hazardous Organic Cylinder Gases and Performance Audit Results of Source Test and Ambient Air Measurement Systems" Status Report #6, Research Triangle Institute, October, 1989. ------- ------- R. K. M. Jayanty, S. B. Tompkins, V. R. Bryant, and G. B, Howe are with Research Triangle Institute, Research Triangle Park, North Carolina 27709. Darryl J. von Lehmden is the EPA Project Officer (see below) The complete report, entitled "Annual Report on Performance Audit Results for POHC Testing During RCRA Trial Burns-Status Report #2," (Order No. PB90-164 831/AS; Cost: $17.00, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Atmospheric Research and Exposure Assessment Laboratory U.S. Environmental Protection Agency Research Triangle Park, NC 27711 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati OH 45268 BULK RATE POSTAGE & FEES PAID EPA PERMIT No. G-35 Official Business Penalty for Private Use $300 EPA/600/S3-90/006 ------- |