United States Environmental Protection Agency Atmospheric Research and Exposure Assessment Laboratory Research Triangle Park, NC 27711 Research and Development EPA/600/S3-90/013 June 1990 &EPA Project Summary Evaluation of Methods Used to Desorb the Constituents Adsorbed on the Charcoal Contained in Automotive Evaporative Canisters David Dropkin This summary represents a two- part study which evaluated current extraction methods for analyzing charcoal canisters used to control evaporative emissions in automobiles. The second part of this study investigated the use of solvent- free extraction methods such as high pressure CO2: soxhlet extraction and vacuum transfer extraction. The results of th@ solvent-free methods were then compared to the CS2 soxhlet extraction method. The results of this study showed that the CSa method extracted up to 8% more material (by weight) from the charcoal than did the vacuum transfer method and up to 15% more material (by weight) than did the high pressure CO2 soxhlet extrac- tion method. In addition, more total hydrocarbons were measured with the CSa method than were measured in either the vacuum transfer or the high pressure COa methods. The vacuum transfer apparatus used for this study was a modification of the apparatus that had been used for a pre- vious study. More of the higher molecular weight hydrocarbons, mainly alkylated aromatics greater than carbon number 9, were measured in the extracts obtained from the modified vacuum transfer ap- paratus than were measured in the ex- tracts from the previous method. Lower quantities, however, of the lower molecular weight hydrocarbons were measured than before. The high pressure COa soxhlet extrac- tion method gave the lowest hydrocarbon measurements of the three methods. This Project Summary was developed by EPA's Atmospheric Research and Ex- posure Assessment Laboratory, Re- search Triangle Park, N.C. to announce key findings of the research project that Is fully documented in a separate report of the same title (see Project Report or- dering Information at back). Introduction This laboratory conducted a two-part study in order to determine the most ac- curate, practicable and cost effective method of evaluating charcoal canisters. Charcoal canisters are used to collect evaporative hydrocarbon emissions from gasoline powered vehicles. When the Manufacturers Operations Division (MOD) at EPA began testing vehicles to determine their compliance with the federal emission standard, a significant number of the vehicles failed to meet the evaporative hydrocarbon emission standard. The MOD suspected that these failures, were caused by a decrease in the ability of the charcoal canister to capture hydfocarbon vapors. As an aid in their assessment of canister performance, MOD requested our laboratory to determine the nature and quantity of the material adsorbed and retained on the .charcoal contained on these canisters. There was concern, however, that using the present (CS2 soxhlet extraction) method in the ------- analysis of the canisters might alter the quantity and quality of hydrocarbons or other materials desorbed from the canister's carbon. In addition, it was also unknown which of the current methods of desorbing the hydrocarbon constituents from the carb- on would be the most accurate, practicable and cost effective. The first phase of this study involved the use of various solvents or a combination of solvents to extract the charcoal in a soxhlet extraction apparatus. We also ultrasoni- cated the charcoal using CSa as the solvent. Solvent extractions are most often the stand- ard method to be compared with and usually provide an indication of the maximum amount of adsorbed material that can be extracted from the charcoal. On the other hand, solvent extraction introduces im- purities, such as benzene in CSa, and the potential for errors with many sample han- dling steps. The results of the first phase of this study show that CSa was the most prac- ticable solvent for the extraction and analysis of the charcoal. The total quantity of material soxhlet extracted from the seven charcoal samples analyzed was the same for the various solvents tested, except for melhanol. CSa was the preferred extracting solvent because, in the GC/FID analysis of the CSa extracts, the CSa solvent peak only interfered with the measurement of the Cs hydrocarbons. When using solvents such as CHaCla or hexane, the solvent peak inter- fered with the measurement of the Ce and C/ hydrocarbons. The second phase of this study inves- tigated solvent-free extractions of the char- coal and included a modified vacuum transfer method and a high pressure COa soxhlet extraction method. We did not inves- tigate the use of microwave desorption, ther- mal desorption or super-critical fluid (using COa under high pressure) extraction, to ex- tract these charcoal samples because of equipment unavailability and budget con- straints. Solvent-free extraction of the charcoal would have been the preferred method be- cause this method minimizes sample han- dling and reduces the potential for heat induced artifacts to be formed during the extraction process. In addition, solvent free extractions eliminate the solvent peak inter- ference in the GC/FID measurement of the, hydrocarbons in the extracts. Procedure Handling and Storage of Charcoal Canisters The seven canister samples analyzed for this second part of the study were the same as those analyzed in Part 1. Five of the canister samples had been prepared and analyzed for previous canister studies. The other two canisters were taken from an in- house evaporative emission project where the loading and purging of the canisters had been done under controlled conditions. One canister was loaded with gasoline vapors from a base stock gasoline and was labeled gasoline-base. The other canister was loaded with gasoline vapor containing 10% oxinol (5% methanol + 5% t-butyl alcohol). The preparation and handling of the samples has already been described in Part 1. The two unused (blank) charcoal samples that were analyzed in Part 1 were analyzed in the initial set up of the high pressure COa soxhlet and vacuum transfer methods. No material was extracted from the blanks (except water) and, therefore, no hydrocarbons were measured. High Pressure CO-2 Soxhlet Extraction A high pressure soxhlet extractor (J&W Scientific, Folsom, Calif.) was used to extract the charcoal (Fig. 1). COa was used as the Pressure Gauge 3000 ps! _ Needle Valve extracting solvent. The high pressure CO2 extraction procedure used was the same procedure as described in the operating and supplementary instructions provided by J&W Scientific. The charcoal sample (approximately 1.00g) was weighed into a preconditioned cellulose thimble and the thimble was then placed into the soxhlet extractor. The soxhlet extractor was placed in a pressure chamber and the chamber was then sealed. The chamber and filling lines were then evacuated under moderate vacuum. After the inlet and outlet valves to the chamber were closed, the inlet lines were filled with liquid COa and the lower part of the chamber was placed into a preheated (60°C) water bath. The chamber was immersed in the water bath for 15 min. and then it was moved, in a vertical position, to a ring stand. The pressure chamber was then filled slowly with liquid COa to its operating pressure of 820 PSI (ambient temperature of 21 °C). The lower part of the loaded pressure chamber was then placed back into the water bath and All Metal Parts 304 Stainless Steel To Vent ••*- Needle Valve To COa Cylinder Heated Water Bath 40°C to 45°C Aluminum Heat Transfer Plate All Glass Soxhlet Apparatus Cellulose Thimble Magnetic Stirrer Figure 1. High pressure COa soxhlet extractor. ------- the flow of the 10°C water to the top of the- extractor (cold finger condenser) was turned on. All the extractions were done for 1 hour after initially determining that the amount of material extracted was the same if the extrac- tion time was 1, 2 or 4 hours. The operating pressure in the chamber was maintained at its initial pressure during the entire 1 hour extraction period. After the extraction was completed, the chamber was removed from the water bath, the chilled water for the con- denser was turned off and the chamber was then de-pressurized, slowly, to ambient. The time required for de-pressurizing the cham- ber was usually 20 minutes. The de-pres- surized chamber was then opened quickly and the extracted material was transferred from the flask into a pre-weighed vial using a disposable pipet. The vial was stored in a -20°C freezer. The thimble containing the extracted charcoal was placed in a desic- cator for 1 hour before determining the weight loss of the charcoal. Vacuum Transfer The vacuum transfer apparatus had been modified (Fig. 2) in order to eliminate the apparent limitations of the apparatus pre- viously used (Fig. 3) to do the charcoal extractions. The modifications were madeto reduce the potential for vacuum leaks by eliminating as many greased joints as pos- sible and to eliminate cold spots in the manifold so that the less volatile, relatively higher molecular weight hydrocarbons would be transferred into the receiving flask. This modified vacuum transfer apparatus did not contain any joints that require vacuum grease that would flow as soon as heat was applied to the system and should, therefore, be less likely to leak. All the con- nections in the extraction region were made using FETFE 0-rings. The top of the 250 ml. distilling flask and one end of the manifold were threaded so that a vacuum coupling connector (Ace Glass, Vineland N.J.) could be used instead of a greased joint. The manifold was evacuated from the receiving end of the apparatus instead of the center in order to eliminate a cold spot at the vacuum stopcock manifold connection. The joint at the receiving end of the apparatus was made by using a vacuum adapter with an inner ring design (Ace Glass) to connect to a centrifuge tube. The manifold vacuum gauge was connected directly into the sys- tem in order to eliminate another greased connection and to make it possible to monitor the vacuum conditions inside the system during the extraction. The procedure used to extract the char- coal was the same as had been used for the previous extraction apparatus. Smaller quantities of the charcoal (5.00 to 20.00g.) To Cold Trap and Vacuum Pump Vacuum Gauge 1 - Liquid Nitrogen Dewar 2 - Heating Mantle to Heat to 400°C Figure 2. Previous vacuum transfer apparatus. Needle Valve 0-8/77/77 "O*-Rings \ Liquid Nitrogen Dewar To Cold Trap and Vacuum Pump Ace Glass Vacuum Seal Flask Connector 1 - Liquid Nitrogen Dewar 2 - Heating Mantle to Heat to 400°C Figure 3. Present vacuum transfer apparatus. To Vent Vacuum Gauge 0-8/77/77 Hi Vacuum "O"-Rings •O'-Ring f— (Ace Glass "O"-Ring Seal) 10mL Graduated Tube (Pyrex) I "*— Liquid Nitrogen Dewar ------- were extracted instead of the 40.00g used previously in order to conserve the samples. Gas Chromatographic Equipment and Procedures All the extracts were analyzed using a Psrkin Elmer Model 3920 gas chromatograph equipped with a flame ionization detector. An'aliquot of the sample was vaporized into a tedlar bag and then introduced into the GO system using a 10 mL sample loop. This method of sample intro- duction had been used in the previous canister study and the procedure already described In Part I. A 60m x 0.32 mm i.d. DB-1 (J &W Scientific) capillary column with a 1.0 u film thickness was used to separate the C4to C13 hydrocarbons. Upon injection of the sample to the capillary column, the sample is cryogenically trapped in the column which was initially cooled to -95°C. After the one-minute injection period, the temperature to the capillary column is ramped to -45° C and then slowly increased at the rate of 8°C/min up to a final tempera- ture of 235°C. The Helium carrier gas flow was maintained at 1.5 mL/min using a Math- eson Model 8240 mass flow controller (Matheson Corp., East Rutherford N.J.). The peak area and peak retention time data was recorded and plotted on a Perkin Elmer Sigma 15 Chromatographic data station. In addition, the peak area and peak retention time data was stored on cassette tape for later transfer to a computer using a standard RS 232 serial port. Results And Discussion The CSa extraction method extracted up to 8% more material (by weight) from the charcoal than was extracted by using the modified vacuum transfer procedure, for six of the seven samples tested. In addition, the CSa extraction method extracted up to 15% more material (by weight) from the charcoal samples than was extracted by using the high pressure COa soxhlet extraction proce- dure (Table 1 and Fig. 4). Table 1. Comparison of Charcoal Extraction Methods - Percent (by Weight) Material Extracted from Charcoal Methods Sample Number A152I0237 A151/0420 A15U0320X A151/0282 A1S2/OS99 Gasoline-base Gasoline-blend CSa Soxhlet Extraction 31.10 44.59 36.60 35.20 25.60 22.40 20.85 Modified Vacuum Transfer 23.30 47.36 33.98 30.40 19.40 21.40 18.20 High Pressure C02Soxhlet Extraction 16.60 36.80 24.00 28.20 17.80 14.30 19.70 50 40 Weight 30 Loss (Percent) of Charcoal 20 10 | CS2Soxhlet Ijj Vacuum Transfer |3] HPCOzSoxhlet 0237 0420 0320X 0282 0599 Base Blend Sample Number Figure 4. Comparison of charcoal extraction methods - weight loss (percent) of charcoal. ------- Up to 4% more total hydrocarbons on carbon was measured by the GC/FID analysis of the extracts from the €82 soxhlet extraction method in comparison to the hydrocarbons measured in the extracts from the vacuum transfer method. Moreover, up to 8% more total hydrocarbons on carbon was measured in the CSa extracts than were measured in the extracts from the high pres- sure COa soxhlet extraction procedure (Table 2 and Fig. 5). The results of the comparison between the CSa extraction method and the vacuum transfer method were the same as had been reported in a previous canister study. More material (by weight) had been extracted from the charcoal with the CSz soxhlet extraction method than had been extracted by the vacuum transfer method. In addition, the total hydrocarbons on carbon that were measured in the extracts with the CSa soxhlet extraction method were greater than the total hydrocarbons measured in the ex- tracts from the vacuum transfer method. The total hydrocarbons on carbon measured in the CSz extracts were greater than the total hydrocarbons measured in the vacuum transfer extracts because 082 ex- tracts more of the high molecular weight, alkyl aromatics than the other method. In our previous canister studies we had deter- mined that used "aged" canisters contained significant quantities of alkyl aromatics. Table 2. Comparison of Charcoal Extraction Methods - Percent (by Weight) Hydrocarbon on Carbon from GC/FID Methods Sample Number A152/0237 A151/0420 A151/0320X A151/0282 A1S2/0599 Gasoline-base Gasoline-blend CSz Soxhlet Extraction 21.54 33.13 14.96 22.87 15.39 15.01 11.90 Modified Vacuum Transfer 17.34 32.13 13.43 21.15 15.63 13.82 10.90 High Pressure C02 Soxhlet Extraction 14.54 , 25.53 10.97 18.19 10.31 Not Measured 6.69 Percent 20 (by Weight) Hydrocarbon on Carbon CSz Soxhlet Vacuum Transfer _1 HP COz Soxhlet 0237 0420 0320X 0282 0599 Base Blend Sample Number Figure 5.. Comparison ofcharcoaf extraction methods - percent (by weight) hydrocarbon on carbon from GC/FID. ------- Conclusions The results from the second phase of this study show that, at present, the CS2 soxhlet extraction method is the most practicable and efficient method for desorbing and analyzing the Ce+ constituents adsorbed on charcoal. This method, however, can only aid in determining the composition of the relatively higher molecular weight com- pounds on the charcoal, since the more volatile components are lost through the condenser system. High pressure COa soxhlet extraction is not a practicable method for extracting these charcoal samples because this method does not completely extract the material ad- sorbed on the charcoal. Moreover, the results showed that the lower molecular weight, more volatile, hydrocarbons were not retained in the extracts. The modification of the vacuum transfer apparatus did not improve the method suffi- ciently to be able to recommend this method for extracting charcoal rather than the CSa soxhlet extraction method. More of the alky- lated aromatic hydrocarbons were measured in the extracts from the modified vacuum method than were measured using the previous apparatus. The quantities of the alkyl aromatics measured using this modified vacuum method were, however, lower than measured by using the CSa ex- traction method. Moreover, lower quantities of the lower molecular weight hydrocarbons were measured in the extracts using this modified apparatus than measured using the previous apparatus. Recommendations A mass balance involving the amount of material extracted and the quantity of hydrocarbons measured in the extracts can- not be attained using the CSa soxhlet extrac- tion method. A second extraction of the charcoal, using the vacuum transfer method, must be done in order to determine the quantity of the hydrocarbons less than Ce adsorbed on the carbon. The vacuum transfer method is time consuming, how- ever, since it requires one day to extract and analyze one sample. Further modification of the apparatus is required to reduce or eliminate vacuum leaks in order to retain the lower molecular weight hydrocarbons. Two other charcoal extraction methods, thermal desorption and High Pressure COa super- critical fluid extraction, should be inves- tigated since these methods are solvent-free, require minimum sample han- dling, eliminate exposure to toxic CS2 vapors, and might be more cost effective than soxhlet extraction with CSa. David Dropkln is the EPA Project Officer (see below) The complete report, entitled "Evaluation of Methods Used to Desorb the Constituents Adsorbed on the Charcoal Contained in Automotive Evaporative Canisters - Part I," (Order No. PB 90-188 830/AS; Cost $17.00, subject to change) and "Evalua- tion of Methods Used to Desorb the Constituents Adsorbed on the Charcoal Contained in Automotive Evaporative Canisters - Part II," (Order No. PB 90-188 848/AS; Cost $17.00, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Atmospheric Research and Exposure Assessment Laboratory U.S. Environmental Protection Agency Research Triangle Park, NC 27711 ------- |