United States Environmental Protection Agency National Risk Management Research Laboratory Cincinnati, OH 45268 Research and Development EPA/600/S-96/004 August 1996 EPA Project Summary Freeze-Thaw Cycling and Cold Temperature Effects on Geomembrane Sheets and Seams A. I. Comer, M.L. Sculli, and Y. G. Hsuan The effects of freeze-thaw cycling on the tensile strength of 19 geomembranes and 31 different seam types were inves- tigated. The study was performed in three parts using different test condi- tions. Part I involved incubating uncon- fined specimens in freeze-thaw cycles and then performing tests at room tem- perature. Part II involved incubating un- confined specimens in freeze-thaw cycles and then performing tests at a temperature of -20°C. In Part III, the test specimens were confined at an elonga- tion corresponding to 25% yield or break strength during the freeze-thaw cycles and then were tested at room tempera- ture. The paper describes the results of each part of the study separately and then investigates comparisons of Parts I versus II and Parts I versus III. As of 50 freeze-thaw cycles, the tentative conclu- sion is that neither geomembrane sheets nor their associated seams are adversely affected by the different conditions im- posed. This tentative conclusion will be further challenged after completion of the 100 and 200 cycle testing. This Project Summary was developed by EPA's National Risk Management Research Laboratory, Cincinnati, OH, to announce key findings of the re- search report that is fully documented in a separate report of the same title (see Project Report ordering informa- tion at back). Introduction The effects of freeze-thaw cycling on material durability should be a concern for any type of engineered barrier material installed in locations where ground freez- ing conditions exist. Research has shown that compacted clay liners (CCLs) become friable and experience an increase in perme- ability after only 10 to 15 freeze-thaw cycles as observed by Zimmie and La Plante (1990). Othman et al. (1993) have even found that the hydraulic conductivity increased 10 times after a single cycle. Because of such problems, CCLs are recommended to be placed beneath the depth of maxi- mum frost penetration. In the continental United States, the frost depths range from zero to 3.0 m. Frost depths are signifi- cantly greater in Canada and Alaska. How- ever, for alternate barrier materials such as geomembranes, little information is available regarding performance under freeze-thaw cycling. Geomembranes are almost always required by federal and state regulations for use in landfill covers. In freezing climates, geomembranes used in landfill covers will be subjected to the same freeze-thaw cycles as a CCL unless the depth of cover soil is greater than the maximum frost penetration depth. Other geomembrane applications in which freeze-thaw is a concern include: exposed geomembrane liners in surface impound- ments, dams and canals, and floating cov- ers in reservoirs and other liquid impound- ments. Thus, the impact of freeze-thaw ------- cycles on the performance of geomembrane sheets and seams should be investigated. It should also be noted that tensile stress may be induced when the geomembrane is experiencing freeze-thaw cycles. This paper presents the early part of the test results from a geomembrane freeze-thaw study which is a joint effort between the Bureau of Reclamation and the Geosynthetic Research Institute. The focus of the study is to evaluate the ef- fects of freeze-thaw on the tensile behav- ior of 19 different geomembrane sheets and 31 geomembrane seams. The study consists of three parts. Part I involves performing tensile tests at +20°C after freeze-thaw cycling. Part II involves per- forming tensile tests at -20°C after freeze- thaw cycling. Part III involves performing tensile tests at +20°C after freeze-thaw cycling, but the test specimens are being strained corresponding to 25% of their yield or break strength during the freeze- thaw cycling. Literature Research Although the effects of freezing of geomembrane sheets and their seams is an important issue, there is relatively lim- ited published information available. Early case studies were written about the per- formance of synthetic liners for petroleum facility containment dikes in Canada. Thornton et al. (1976) visited seven sites and inspected six types of liners in north- ern Canada. They found that a polyethyl- ene geomembrane which was installed in -30°C weather and seamed by a hot air welder was still in good condition. In addi- tion, laboratory tests indicated that oil re- sistant PVC remained ductile around -18°C, but field experience showed that brittle frac- tures were inflicted at temperatures as high as 5°C. The report postulated that this discrepancy may be the result of a shift in the ductile-brittle transition temperature, caused by increased strain from in situ service loads. Laboratory testing was per- formed only in unstressed conditions such that the postulation has not been verified experimentally under sustained loading in combination with freezing. Rollin et al. (1984) evaluated the tensile behavior of synthetic and bituminous mem- branes at temperatures of +23°C, -5°C, -15°C, -25°C and -35°C. Their results showed an increase in tensile strength and a decrease in strain as temperatures were decreased from 23°C to -35°C for both sheet and seamed samples. Also the seams appeared to behave satisfac- torily at -35°C. LaFleur et al. (1985) stud- ied the effects of freeze-thaw cycling on 5 geomembrane seams, but only 2 of those seams are currently still available. In their study, the seams were strained at 10% elongation, submerged in water and ice and subjected to 150 freeze-thaw cycles. No reduction occurred in any of the seam shear strengths. In addition, they evaluated the cold temperature seam strength of scrim reinforced geomembranes. At -35°C, they observed that the contribution of the fabric scrim is not significantly altered in compari- son to 23°C, confirming the observation found by Allen et al. (1982). At -35°C the stress/elongation behavior of the compos- ite is mainly governed by the geomembrane component. Although the above research efforts do not show a fundamental concern towards the freezing of geomembranes, the development of a wide data base of cur- rently used geomembranes and their seams should be considered. Test Materials and Incubation Condition A total of 19 different sheet materials and 31 seam types were evaluated. The total number of freeze-thaw cycles will eventually be 200, however, this paper only includes data up to 50 cycles. The sheet and seam materials of all three parts of the study are the same. They include 19 different geomembrane sheets and 27 seam types. In Part II, the number of test materials was reduced to 6 different geomembrane sheets and 13 seam types. The types of geomembrane sheets and seams that were used in each part of the study are listed in Table 1. Large sheet and seam samples (ap- proximately 4 m long) were obtained from various manufacturers. Test specimens were died from the samples and were either 25 mm wide by 200 mm long or they were dumbbell shaped. They were then put in polyethylene bags by groups and were subjected to the freeze-thaw cycles. A description of each test material is also included in Table 1. For Parts I and II the freeze-thaw cycles were created by placing the specimens in a household freezer set at -20°C for ap- proximately 16 hr, and then removed to room temperature conditions for approxi- mately 8 hr. The ambient room tempera- ture was approximately +20°C. All speci- mens were initially dry. However, conden- sation was observed on the surface of the specimens during the thaw portion of the cycles. Thus, the specimens experienced some amount of wet-dry cycling, but to an unknown and essentially uncon- trolled amount. The Part III specimens required more elaborate incubation setup than those of Parts I and II. Speci- mens were confined by a metal frame containing spaces for 25 mm by 150 mm strips. Each specimen was strained to a length corre- sponding to 25% of its yield or breaking strength. The seamed specimens were placed in shear mode while subjected to the elon- gation. The entire metal frame, with specimens, was enclosed within a temperature controlled chamber. The chamber was set to provide freeze-thaw cycles of -20°C for 16 hr and +30°C for 8 hr. Test Procedures The experimental design for the numbers of freeze-thaw cycles was 1, 10, 20, 50, 100 and 200. How- ever, certain cycles were not per- formed in Parts II and III of the study because of a lack of materials and time, as described in Table 2. The full report was submitted in fulfillment of Interagency Agreement EPA Reference No. DW 14936139 between the U.S. Environmental Pro- tection Agency and the U.S. Depart- ment of the Interior, Bureau of Recla- mation, under joint sponsorship. ------- Table 1. Type of Geomembrane Sheets and Seams Study Part 1, II, III, 1, II, III 1,111 1,111 1, III 1, II, III 1, II, III 1, II, III 1, II, III II 1, II, III II 1, III 1,111 1,111 1,111 1, II, III II 1, II, III II 1,111 1, III 1,111 1,111 1, III 1,111 1, III 1, III 1,111 1, III 1,111 Geomembrane Type (i.e. Polymer) PVC-R cold temperature formula PVC PVC VLDPE VLDPE VLDPE VLDPE HOPE HOPE HOPE HOPE PP PP-R CSPE-R EIA EIA-R FCEA FCEA-R EIA-R Thickness* mm 1.1 0.5 1.0 1.0 1.0 1.5 1.5 1.0 1.0 1.5 1.5 1.0 1.1 0.9 0.8 0.9 0.8 0.8 0.8 Style Scrim reinforced Smooth Smooth Smooth Textured Smooth Textured Smooth Textured Smooth Textured Smooth Scrim reinforced Scrim reinforced Smooth Scrim reinforced Smooth Geotextile supported Scrim coated Sheet Test Specimen Shape Strip Strip Strip Dumbbell Dumbbell Dumbbell Dumbbell Dumbbell Dumbbell Dumbbell Dumbbell Dumbbell Strip Strip Strip Strip Strip Strip Strip Seam Type Chemical Hot Wedge Chemical Hot Wedge Dielectric Chemical Hot Wedge Dielectric Hot Wedge Fillet Extrusion Hot Wedge Fillet Extrusion Hot Wedge Hot Wedge Hot Wedge Hot Wedge Hot Wedge Fillet Extrusion Hot Wedge Fillet Extrusion Hot Wedge Hot Wedge Chemical Hot Air Chemical Hot Wedge Chemical Hot Wedge Hot Air Hot Air Hot Wedge * thicknesses are nominal values because this study consists of relative behavior within the same sheet or seamed material. Key to Abbreviations PVC = polyvinyl chloride VLDPE = very low density polyethylene HOPE = high density polyethylene PP = flexible polypropylene CSPE = chlorosulphonated polyethylene EIA = ethylene interpolymer alloy FCEA = fully cross/inked elastomeric alloy T = textured R = scrim reinforced ------- Table 2. Number of Freeze-Thaw Cycles Performed in Each Part of the Study Study Part 1 II III 0 C c C 1 5 C C C C Freeze-Thaw Cycles 10 20 C C C C 50 C C C 100 NC NC NC 200 NC NC NC Note: C = complete and reported herein NC = not complete at this time A.I. Comer is with the U.S. Bureau of Reclamation, Denver, CO 80225; and M.L. Sculli, and Y.G. Hsuan are with the Geosynthetic Research Institute, Drexel University, Philadelphia, PA 19104. David A. Carson is the EPA Project Officer (see below). The complete report, entitled "Freeze-Thaw Cycling and Cold Temperature Effects on Geomembrane Sheets and Seams," (Order No. PB96-177 175; Cost: $31.00, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: National Risk Management Research Laboratory U. S. Environmental Protection Agency 26 W. Martin Luther King Drive Cincinnati, OH 45268 United States Environmental Protection Agency National Risk Management Research Laboratory (G-72) Cincinnati, OH 45268 Official Business Penalty for Private Use $300 BULK RATE POSTAGE & FEES PAID EPA PERMIT NO. G-35 EPA/600/S-96/004 ------- |