United States Environmental Protection Agency Risk Reduction Engineering Laboratory Cincinnati. OH 45268 Research and Development EPA/600/SR-92/069 July 1992^ «rEPA Project Summary Evaluation of the Chemical Resistance of Geotextiles, Geonets, and Pipe Patrick E. Cassidy, Matthew W. Adams, and David F. White A technological base was sought for determining the chemical resistance and long-term durability of geotextiles, geonets, and pipe exposed to liquids representative of those in a waste con- tainment facility. A desired end prod- uct was to develop and validate gener- alized test methods assessing the chemical resistance of these products in a laboratory setting. Although the methods have produced valuable Infor- mation when a high level of expertise has been applied, the fingerprinting techniques do not offer clear-cut means to discriminate subtle differences in polymer structure. This Project Summary was developed by EPA's Risk Reduction Engineering Laboratory, Cincinnati, OH, to announce key findings of the research project that is fully documented In a separate report of the same title (see Project Report ordering Information at back). Introduction The increasing amounts of solid waste being generated as the result of the United States being an industrialized nation are dealt with in many ways—from illegal dumping to incineration. The intermediate practice of landfill disposal has become the method of choice among manufactur- ers, governments, and the private sector. Unfortunately, the advances in landfill tech- nology have not been able to keep up with the increasing amounts and variety of wastes the landfills are required to iso- late. The most significant breakthrough, however, occurred about 10 years ago when synthetic materials (termed geosynthetics) began to compliment natu- ral materials in the construction of dis posal sites. Research on these materials has, thus far, been limited to generating data appli cable to the materials' engineering abili ties. Data such as ultimate strength, tea resistance, and sheer strength have long been determined for the use of designer; and engineers planning the landfill. A! though these data are satisfactory for ap plications such as drainage ditches, rein forced embankments, and paved surfaces they are not sufficient for hazardous waste containment designs. The importance of physical data is not diminished in sue! cases, but the importance of chemical re sistance becomes crucial. Project Objectives The experimental program was intended to provide a means to verify that the pro posed generalized test program can, in fact, identify plastic that is unacceptable for the waste chemical to be contained. Specific objectives were as follows: • Recommend tests for geosynthetics Physical testing procedures were chosen from those currently being employed by chemical resistance testing laboratories. Further, analyti- cal testing procedures were chosen from those commonly used in ana- lytical chemical laboratories. The sensitivity of selected test methods to degradation induced by chemical exposure was evaluated, • Correlate analytical and mechanical test data Analytical and microstructural data were compared with mechanical in- Printed on Recycled Paper ------- dex property data to evaluate pro- posed fingerprinting or equivalency testing procedures. Relationships between physical property and ana- lytical data are required to relate molecular changes to bulk physical property losses. This relationship is essential if such practices are to play a significant role in chemical resistance evaluations. Establish guidelines for evaluation and failure criteria Evaluation of chemical resistance data requires clear understanding of the test methods used and sound judgment to properly distinguish ran- dom variability from degradation caused by chemical attack. Experimental Procedures The materials to be tested were se- lected according to current trends in de- sign and use. The exposure matrix was based on findings of earlier work in these laboratories with an emphasis on inducing failure. These failures are not to occur for the purpose of invalidating the use of geosynthetics, but rather to assess the ability of the proposed immersion proce- dures and test methods to identify resis- tance of materials to immersion media. Additionally, analytical tests common to the chemical sciences were employed to monitor changes on a molecular level. The experiments followed the general guidelines outlined in the EPA's prelimi- nary guidance so that the program would assess the extent to which those proce- dures would accomplish the intended pur- pose. This involved a 120-day exposure period; two exposure temperatures (23 and 50 °C); and 30-day property monitoring intervals, in accordance with EPA Method 9090 for geomembranes. It was believed that the chemical resistance program rec- ommendations for textiles, net, and pipe should parallel those already employed for geomembranes. Products representa- tive of the most commonly specified geotextiles, geonet, and pipe were needed to provide an experiment that evaluated materials representative of current indus- try design practice for waste facility de- sign (Table 1). Two geotextile products represented the principal classes of nonwoven geotextiles currently available: polyethylene tereph- thalate (PET) and polypropylene (PP). One product representing each material was tested. Nominal fabric weights were 112 g/ m2 (3.3 oz/yd2) for PET and 214 g/m2 (6.3 oz/yd2) for PP. Because a survey of the geosynthetics industry indicated that high-density poly- ethylene (HOPE) is predominantly used in the manufacture of drainage net, one rep- resentative HOPE net product was tested. One smooth interior/profiled exterior HOPE pipe product was tested. Although many diverse kinds of plastic pipe are available in the marketplace and many of these have found application in waste con- tainment facility design, this program did not permit evaluation of multiple products. It was believed that the project objectives could be met by selecting one representa- tive pipe material. Polyethylene pipe was selected because it has been widely used in constructing leachate collection systems. Test Selection We sought index physical property tests consistent with the EPA's interim guid- ance and representing common, well-ac- cepted standard methods that could be easily reproduced. At the same time, at- tention was given to evaluating alternative tests, e.g., single-fiber tests for geotextiles and arc bend tests for pipe sections. The requirement of exposing samples in labo- ratory baths for extended periods of time ruled out tests requiring unusually large or bulky specimens. Fourier transform infrared spectroscopy (FTIR) was used because it can indicate oxidative degradation and qualitatively characterize polymer surfaces by measur- ing a wide range of chemical structures. Thermal analysis was applied because of its ability to detect changes in crystallinity of polymeric materials. As tools for fingerprinting and equiva- lency testing geosynthetics, the evaluated analytical techniques presented some problems. First, the lack of test standard- ization and technical documentation hin- dered efforts to provide consistent, repeat- able results. It was necessary to develop individual sampling methods for each ma- terial examined. Although the methods employed are by no means definitive, they helped to solve the problems encountered when applying analytical techniques to geosynthetics. Second, the equipment used is not nec- essarily representative of that available to other laboratories and manufacturers. Be- fore applying a technique, the limits of each machine must be assessed and then taken into account when interpreting data. Each experiment must be carefully moni- tored for sources of interference, and ex- perience must be applied to individual methods. Such expertise comes from a learned researcher who is able to apply polymer chemistry in conjunction with ana- lytical instrumentation. The third consideration is that of inter- preting analytical data. The microstruc- tural changes being investigated are very minuscule, and therefore even sensitive methods may provide data that are diffi- cult to interpret (Figure 1). Presently, the fingerprinting techniques that were evaluated do not offer a clear- cut, readily-applied means to discriminate subtle differences in polymer structure. Further, minute changes in bulk proper- ties cannot yet be detected using analyti- cal methods. Without significant attention to method development, laboratory tech- nique, and interpretation, the development of useful results is difficult. The potential usefulness of these methods should not be discounted since they have already produced valuable information when a high level of expertise has been applied to experimental design and evaluation crite- ria. With respect to fingerprinting, this project has better defined set-up, test ap- plication, and data evaluation problems so that future research will have a more defined approach. Outlook The largest problem now facing wide acceptance and use of fingerprinting tech- niques is the lack of uniform, repeatable test procedures. The level of accuracy and repeatability remain in question as does the proper interpretation of data. The technology base needs to be expanded so that analytical tests of demonstrated value can be specified with confidence, regardless of who performs the test or interprets the results. Although some methods (mechanical and analytical) have been identified here as useful, this should not be taken as a complete list. Rather, it should be consid- ered a foundation for further work. Other tests are available to complement those performed here. As geosynthetics experi- ence greater applications in waste con- tainment, such work is needed to fully develop chemical resistance testing. Analytical testing is believed capable of indicating deterioration before physical methods can, and, therefore, these more sensitive, molecular-level indicators should receive principal attention. For example, the field of reflectance spectroscopy can provide an experienced spectroscopist a wide range of techniques from which to choose; this technology must be further examined. Further, thermal analysis has been shown to indicate degradation both quantitatively and qualitatively; thermal analysis should be continually applied to geosynthetic studies. ------- Table 1. Exposure Matrix Exposure Conditions Tests Geosynthetic Material Geotextile 1 (PP*) Geotextile II (PET") Geonet (HOPE"') Pipe (HOPE***) Water H2SO4 (50%) 23 °C 50 °C 50 °C 50 °C 23 °C 50 °C 50 °C 23 °C 50 °C 50 °C Ca(OH)2 Physical (replicates) Grab Tensile (10) Mullen Burst (10) Permittivity (10) Melt Flow Index (3) Specific Gravity (3) 23 °C Grab Tensile (10) 50 °C Mullen Burst (10) Permittivity (10) Specific Gravity (3) Transmissivity (2) Net Compression (3) Tensile Strength (3) Melt Flow Index (3) Gradient Density (3) Pipe Stiffness (3) Gradient Density (3) Melt Flow Index (3) Analytical FTIFP TGA* DSC* FTIFP TGA* DSC" FTIFT TGA* DSC* FTIFP TGA* DSC* 'Polypropylene; "polyethylene terephthalate; ***high-density polyethylene; Courier transform infrared spectroscopy; *thermogravimetric analysis; 'differential scanning calorimetry. Exposed to Ca(OH)2 for 120 Days at50°C 102.2 — 76.6 4000 Wavelength (cm '') Figure 1. Fourier transform infrared spectra of polyethylene terephthalate (PET) exposed to base solution (top) and unexposed PET. •U.S. Government Printing Office: 1992— 64S-080/60031 ------- Additional analytical techniques to be evaluated include gel permeation chroma- tography, rheology, nuclear magnetic reso- nance (NMR) spectroscopy, etc. A broader recommendation is to establish a continu- ing program of evaluating existing landfill facilities to identify field failures and to assess the condition of installed materi- als. The full report was submitted in fulfill- ment of Cooperative Agreement Number CR815495 by Southwest Texas State Uni- versity under the sponsorship of the U.S. Environmental Protection Agency. Patrick E. Cassidy and Matthew W. Adams are with Polymer Research Group of Southwest Texas State University, San Marcos, TX, and David F. White is with TRI Environmental, Inc., Austin, TX. Robert E. Landreth is the EPA Project Officer (see below) The complete report, entitled "Evaluation of the Chemical Resistance of Geotextiles, Geonets, and Pipe," (Order No. PB92-170 562/AS; Cost: $19.00, subject to change) will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 703-487-4650 The EPA Project Officer can be contacted at: Risk Reduction Engineering Laboratory U.S. Environmental Protection Agency Cincinnati, OH 45268 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati, OH 45268 BULK RATE POSTAGE & FEES PAID EPA PERMIT No. G-35 Official Business Penalty for Private Use $300 EPA/600/SR-92/069 ------- |