United States
                    Environmental Protection
                    Agency
Air and Energy Engineering
Research Laboratory
Research Triangle Park, NC 27711
                    Research and Development
EPA/600/SR-93/169  November 1993
&EPA      Project Summary

                    Measurement  of  the  Surface
                    Permeability of Basement
                    Concretes
                   Arthur Scott
                     Wall/floor joints are often sealed to
                   reduce  the  entry  rate  of
                   radon-containing soli gas into build-
                   ings. This practice Is generally inef-
                   fective because of one or more of the
                   following:
                     (1) not all openings are sealed;
                     (2) the sealants do not block  soil
                        gas entry because of inadequate
                        coverage or adhesion; and
                     (3) the permeability of the concrete
                        Is  high enough (>1015 m2) to al-
                        low significant soil gas entry
                        rates through the concrete itself.
                     The  problems with  unsealed
                   openings or poor sealants can be
                   overcome by better seal designs,
                   improved training, and quality con-
                   trol; but if the construction materi-
                   als have  high  permeability, then
                   soil-gas-resistant foundations can-
                   not be produced regardless of  de-
                   sign or  workmanship.  The purpose
                   of this study was to develop a method
                   and apparatus to test the surface per-
                   meability of concrete sections in-sitis,
                   and to perform field measurements to
                   determine whether surface permeability
                   is generally so high that standard seal-
                   ing techniques will be unsuccessful at
                   curtailing the entry of radon-containing
                   soil gas.
                     Modern sealant materials have very
                   low air permeability when set; thus,
                   seal performance is determined by the
                   permeability of the surfaces bridged
                   by the sealant.  Concrete basement
                   walls and floors are poured separately
                   and are  not interlocked; the joint be-
                   tween them presents the largest poten-
 tial opening for soil gas and radon
 entry. Radon resistant  foundations
 must seal this entry path. Horizontal
 floor surfaces are usually trowelled
 or floated  smooth for appearance,
 which works cement paste to the sur-
 face and eliminates pores from the
 surface layer. In contrast, walls are
 poured into vertical forms, and their
 surface is  untouched until the con-
 crete sets. The  surface consists of
 cement paste and the smallest aggre-
 gate fragments.  During the setting
 process, water bleeds to the surface
 and tends to drain down between the
 form and the face, producing vertical
 channels in this surface layer. A wall/
 floor joint sealant contacts both sur-
 faces, and  may  be rendered ineffec-
 tive if the pores and channels in the
 vertical wall surface layer are large
 enough to  act as a bypass for soil
 gas.
   A portable surface  permeameter,
 suitable for field use,  was devel-
 oped, tested, and  used to mea-
 sure  surface  permeability  of
 concrete in new houses. The oper-
 ating principle is based on measure-
 ment of airflow induced by a pressure
 difference  across a temporary  test
 seal applied to a surface. The feasi-
 bility of the equipment and the test
 procedure was demonstrated and de-
 veloped by laboratory tests.  The
 equipment  can measure surface per-
 meability as low as 1016 m2, the nomi-
 nal  bulk  permeability of solid
 concrete.
                                                                  Printed on Recycled Paper

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  Measurements were made on  con-
crete basement walls and floors of
houses under construction. Areas se-
lected to be free of obvious surface
defects such as air bubbles were found
to have permeability in the range 10-"
to 10'16m2. High resistance seals can
be produced between surfaces with this
low permeability.
  However, air bubbles and other sur-
face defects were found to be very  com-
mon  on vertical  concrete surfaces.
These defects caused the permeability
of areas chosen  at random to  be
>10-12 m2, too high for standard sealing
details to produce effective seals be-
tween vertical concrete sections.
  As seal performance depends on sur-
face permeability, sealing will be a prac-
tical passive radon exclusion  measure
only if there are  low cost surface prepa-
ration methods, sealing details, and pro-
cedures to  produce high-resistance
seals even when there are surface de-
fects.
  This Project Summary was developed
by EPA's Air and Energy Engineering
Research Laboratory, Research Triangle
Park, NC, to  announce key findings of
the research project that Is fully docu-
mented In a separate report of the same
title (see Project Report ordering Infor-
mation at back).

Introduction
  Radium in the soil is a continual source
of radon, which enters the air spaces be-
tween the soil grains and is  carried into
the  house by air movement  through the
soil. The flow rate into the house is set by
the pressure difference between the house
and the soil, and the series airflow resis-
tance of  the soil and the house founda-
tion.
  The resistance of a concrete house foun-
dation is set by the resistance of the floor
and walls, and the resistance of the joints
and  openings between and  in  them. In
normal basement construction  there are
so many open joints that foundation resis-
tance is only  a  small fraction of the soil
resistance. The  report identifies a perfor-
mance criterion for radon resistant hous-
ing,  suggesting  that  a "radon-resistant"
foundation should have an average soil
gas entry rate below 40 L/h (1x10"* m3s'1).
This  standard of soil  gas exclusion will
ensure low house  radon  concentrations
regardless of soil conditions.
  The report identifies the air permeability
of bulk concrete  as  10'15 to 1O'18 m2, too
low to allow  significant soil gas flows
through concrete. Most of the soil gas and
radon  enters  the  building  through
low-resistance joints and  openings be-
tween the concrete sections, such as the
wall/floor joint, shrinkage,  or  settlement
cracks.

Radon Resistant Construction
  The report identifies the characteristics
of a radon resistant foundation as:
      Soil gas entry rate < 1x10* m^1,
  •    Total basement flow  resistance
      >4x108Pa.s.m-3,
      Concrete resistance >4x1O8 Pa.s.rrr3
      perm2-
  •    Joint resistance  >1.6x108 Pa.s.rrr3
      perm,
  •    Surface resistance in contact with
      sealant  >3.2x108 Pa.s.rrr3  perm
      (implies  surface   permeability
      <10-13m2), and
  •    Length of unsealed joints <100 mm.
  Obstacles to passive radon resistance
include:
      not all openings through the base-
      ment walls and floor were sealed
      during construction,
      the effective resistance of the joints
      and  openings  was   less  than
      4x106 Pa.s.m-3, despite the applica-
      tion of sealants, and
      the bulk  permeability of the con-
      crete used in the foundation was
      much higher than 10'15 m2
  If the surface cement layer  contains a
channel 5 mm long, and 1 mm in diam-
eter,  the  resistance  of  this  tube  is
4x10* Pa.s.m'3. Only four such tubes by-
passing the sealant are required  to  re-
duce the resistance of  a "perfect" radon
resistant basement to 10* Pa.s.m'3, too low
to be fully radon resistant. Thus the con-
nected porosity of the  concrete surface
layer is  of major importance in determin-
ing  sealant performance for soil-gas ex-
clusion.

Permeameter Design
  A  surface  permeameter was devel-
oped, tested in the laboratory, and then
used to measure the surface permeabil-
ity of basement walls and floors in newly
constructed houses. The operation prin-
ciple is  that a temporary seal is placed
on a concrete surface, a  pressure dif-
ferential produced across  the seal, and
the  resulting  airflow measured.  A
permeameter chamber is  sealed to the
surface on one side of the seal, and a
second  chamber is sealed to the sur-
face on the other side of the seal. There
is no connection between the chambers
except that both touch the  same con-
crete surface.  One  chamber  is depres-
surized. Air drawn through the concrete
beneath the temporary seal draws air out
of the second chamber, and the volume
removed is  measured  by the displace-
ment of  an  oil slug  in  a capillary tube
attached to the chamber.
  Each  chamber is semicircular in cross
section,  0.35 m long,  80 mm wide,  and
40 mm high. The length of concrete  sur
face under test is 0.3 m. At a seal linear
resistance of 1x1010 Pa.s.m^ (100 times
higher than the required value for an ef
fective   radon  resistant  seal),   an
underpressure of 1000 Pa in the first cham
ber will give  a flow of 3x1 Q-8 m3s'1 (3 cm3'
min) out of the second chamber. This is
equivalent to a 0.2 m/min displacement
rate in a 3 mm tube, which is readily de
tectable.  A detailed description of the ap
paratus  and its use are included in the
report.

Conclusions
  The maximum surface permeability ac-
ceptable for "radon-resistant"  seals is
~10'13 m2, which is larger than most mea-
surements on smooth defect-free concrete
Good seals can be produced between se
lected or prepared concrete surfaces. How
ever,  when  wall  areas are chosen at
random,  and hence  include subsurface
defects,  the  effective  permeability mea
sured is >5x1012 m2. This shows that high
resistance seals cannot be guaranteed for
unprepared concrete surfaces, due to the
connected air bubble pores providing low
resistance subsurface  paths  through the
near-surface concrete  layer.  These
by-passes limit sealant performance,  no
matter how good a bond the sealant makes
with the  surface.
  Inspections of 10 houses found that the
vertical concrete walls  had a cement sur
face skin of 1 to 5 mm thickness, contain
ing many small air bubbles and large pits,
depressions, and wormtracks caused by
air bubbles trapped between the concrete
and the form. The surface finish depended
on form  preparation, not concrete mix, for
different surface textures were found  on
adjacent vertical form sections of the same
wall. Some forms even removed the sur
face skin when they were stripped from
the concrete, leaving uneven  and rough
patches  with  many small  surface  pits
caused  by air bubbles entrained  in the
mix.
  The surface cement paste layer on con
crete sections has a permeability much
lower than the 10'13 m2 needed to produce
good seals.  There are  no fundamental
reasons to prevent high  resistance seals
for joints and openings in concrete foun
dations.  However, seals have to be ap
plied to  unfinished  vertical surfaces that
are rough, uneven,  pitted, covered with

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loosely  adherent material,  contain  con-
nected subsurface channels, and are diffi-
cult to reach. These defects either prevent
the sealant from contacting solid concrete
or  provide  subsurface by-pass paths
around the  seal, increasing the effective
permeability to  >5x10*12m2. Good  seals
between vertical concrete sections cannot
be guaranteed unless these surface de-
fects and by-passes  are  removed.  This
requires  removal of the surface  cement
layer. Application of a caulk bead in the
vicinity of an  unprepared wall/floor joint
will not achieve a good seal.
                                                                        &U.S. GOVERNMENT PRINTING OFFICE: 1993 - 5SO-M7/80I22

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A. Scon is with Arthur Scott and Associates, Mississauga,  Ontario, Canada
  L5L 1K2.
Timothy M. Dyess is the EPA Project Officer (see below).
The complete report, entitled "Measurement of the Surface Permeability of Base-
  ment Concretes," (Order No. PB93-232114; Cost: $17.50; subject to change) will
  be available only from:
        National Technical Information Service
        5285 Port Royal Road
        Springfield,  VA 22161
        Telephone: 703-487-4650
The EPA Project Officer can be contacted at:
        Air and Energy Engineering Research Laboratory
        U.S. Environmental Protection Agency
        Research Triangle Park, NC 27711
United States
Environmental Protection Agency
Center for Environmental Research Information
Cincinnati, OH 45268

Official Business
Penalty for Private Use
$300
     BULK RATE
POSTAGE & FEES PAID
         EPA
   PERMIT No. G-35
EPA/600/SR-93/169

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