United States Environmental Protection Agency Air and Energy Engineering Research Laboratory Research Triangle Park, NC 27711 Research and Development EPA/600/SR-94/049 May 1994 Proceedings: Eighth Symposium on the Transfer and Utilization of Participate Control Technology Geddes H. Ramsey The proceedings of the Eighth Sym- posium on the Transfer and Utilization of Paniculate Control Technology are contained in two volumes. Volume 1 consists of New Controls for Precipita- tors I and II, Innovative Pollution Con- trol Technologies, Precipitator Model Studies. Fly Ash/ESP Studies, Precipi- tator Plate Spacing Studies, ESP Rap- ping Studies, ESP Performance Upgrad- ing Studies I and II, Hot-Side Precipita- tor Studies, and Innovative Pollution Control Technologies. Volume 2 con- sists of Low Ratio Baghouse O&M Ex- perience, Pulse-Jet Baghouse Experi- ence I and II, Paniculate Control for AFBCs, Paniculate Control for Dry SO2 Control Process, Baghouse Design & Performance Studies I and II, Funda- mental Baghouse Studies, High Tem- perature Filtration I and II, and Control of Emissions from RDF Incinerators. The symposium, in San Diego, CA, March 20-23, 1990, was cosponsored by the Environmental Protection Agency and the Electric Power Re- search Institute. This Project Summary was developed by EPA's Air and Energy Engineering Research Laboratory, Research Triangle Park, NC, to announce key findings of the research project that is fully docu- mented in two volumes of the same title (see Project Report ordering informa- tion at back). Introduction The papers in these two volumes were presented at the symposium which pro- vided an opportunity for the transfer of in- formation on particulate control technology among manufacturers, users, regulators, and educators. The purpose of the sympo- sium was to advance new ideas and inno- vative approaches and to share experiences about ongoing technologies. The main interest of the participants of past symposia has been in electrostatic precipitation (ESP) and fabric filtration, and this interest was reflected in the papers presented at this meeting. The topics of this symposium were ESP, fabric filtration, flue gas desulfurization (FGD), and munici- pal waste incineration particulate control. The symposium was conducted in a se- ries of parallel sessions with each session containing two to six related papers. The sessions were arranged to present the ESP- related papers in one session while the fabric filtration-related papers were pre- sented in the other session, thus avoiding the possibility of sessions dealing with the same topic. The papers have been divided into two volumes to conform with the two- session format. Volume 1 Papers Volume 1 describes various aspects of ESP control. Various aspects of ESP per- formance enhancement were discussed, such as rapping improvements, intermittent energization, increased plate spacing, mul- tistage ESPs, and chemical conditioning. Papers also describe new computer control for ESPs and the effects of resistivity of fly ash/sorbent mixtures on ESPs. Papers were also presented that describe ESP perfor- mance modeling. One session investigated innovative pollution control technologies in- cluding corona destruction for DeNOx, DeSOx, and volatile organic compounds. oO3 Printed on Recycled Paper ------- Session 1A: New Controls for Precipitators I New Controls for Precipitators I Advanced Microprocessor Technology for Electrostatic Precipitator High Voltage Control Systems Edwin H. Weaver, Belco Technologies, Inc. Case Study of CP&L's Coleto Creek Power Station, Joy-Western Hot-Side Electrostatic Precipitator Elliott M. Drysdale, Forry, Inc., David Wakefield, Wakefield Associates, Inc., and John Wester, Central Power and Light An Evaluation of the Energy Savings and Electrical Waveforms from an Intermittent Energization of Electrostatic Precipitators at Coal Fired Stoker Utility Boilers Peter Gelfand, P. Gelfand Associates, J.A. Alden, D.J. McKay, and C.M. Richardson, New York State Electric and Gas Corporation Session 2A: New Controls for Precipitators II Intermittent Energization Optimization on PSI Gibson Station-Unit #1 Precipitator Steve Szczecinski, J. Lantz, Neundorfer, Inc., and R. Pepmeier, Public Service Indiana Full Scale Demonstration of Intermittent Energization on a 500 MW Hot-Side Elec- trostatic Precipitator Wallis A. Harrison, Robert P. Gehri, Southern Company Services, E.G. Landham, Jr., Southern Research Institute, Morris B. Tuck, Mississippi Power Company, and Walter Piulle, Electric Power Research Institute Experimental Evaluation of Improved De- sign of ESPs B. Bellagamba, G. Dinelli, and E. Riboldi, ENEL-Thermal and Nuclear Research Center Delaying Sodium Depletion in Electrostatic Precipitators at Ghent Generating Station Carla Clay Robinson, Kentucky Utilities Company Session 3A: Innovative Pollution Control Technologies DeSO^ and DeNOx by PPCP and SPCP Senichi Masuda, Fukui Institute of Technology, and J. Wang, Anshan Research and Design Institute The Destruction of Volatile Organic Com- pounds by an Innovative Corona Technol- ogy Geddes H. Ramsey, Norman Plaks, Chester A. Vogel, Wade H. Ponder, U.S. EPA/AEERL, and Larry E. Hamel, Acurex Corporation Application of Corona-Induced Plasma Re- actors to Decomposition of Volatile Organic Compounds Toshiaki Yamamoto, P.A. Lawless, K. Ramanathan, D.S. Ensor, Research Triangle Institute, G.H. Ramsey, and N. Plaks, U.S. EPA/AEERL Session 4A: Precipitator Model Studies Requirements for a Precipitator Perfor- mance Expert System John G. Musgrove, Bechtel Power Corporation, and Robert L. Jeffcoat, Southern Research Institute An Integrated Electrostatic Precipitator Model for Microcomputers P.A. Lawless, Research Triangle Institute, and R.F. Altman, Electric Power Research Institute An Advanced Microcomputer Model for Electrostatic Precipitators P.A. Lawless, Research Triangle Institute, and N. Plaks, U.S. EPA/AEERL Measurements Inside a Model Precipitator A.L.H. Braam and W. Hiemstra, N.V. KEMA Session 5A: Fly Ash/ESP Studies The Effects of Fireside Process Conditions on Electrostatic Precipitator Performance in the Electric Utility Industry Herbert J. Hall, H.J. Hall Associates, Inc. Observations of Modeled and Laboratory Measured Resistivity Roy E. Bickelhaupt, Clean Air Engineering, Inc. Session 6A: Precipitator Plate Spacing Studies Engineering Study on Wide Plate Spacing Electrostatic Precipitators K.S. Kumar and P.L. Feldman, Research-Cottrell, Inc. Increased Plate Spacing in Electrostatic Pre- cipitators Ken Darby and David Novogoratz, Dresser Industries, Inc. Mechanisms of Performance Enhancement in Wide Plate Electrostatic Precipitators H. Elshimy and G.S.P. Castle, The University of Western Ontario Session 7A: ESP Rapping Studies Characteristics of Rapping Acceleration in Precipitator Collecting Plates Before and After the Installation of Plate Straightening Devices Jeffrey Cummings, Neundorfer, Inc. Temperature Dependency of Magnetic Im- pact Rappers Michael W. Neundorfer, Karl M. Artz, and Michael A. McNabb, Neundorfer, Inc. Experimental Study of Ash Rapping Off the Collector Plates in a Lab-Scale Electro- static Precipitator D.H. Choi, S.A. Self, M. Mitchner, and R. Leach, Stanford University Session 8A: ESP Performance Upgrading Studies I Meeting Emission Levels Through Precipi- tator Upgrades Sanford F. Weinman and Kenneth R. Parker, Dresser Industries, Inc. Operating Experience of the Rigid Frame Electrostatic Precipitator Installed at Metro- politan Edison Company's Portland Station Paul G. Abbott, Theodore C. Schafebook, General Electric Environmental Systems, and John A. Brummer, Metropolitan Edison Company Modern Electrode Geometries and Voltage Waveforms Minimize the Required SCAs Kjell Porle, Sten Maartmann, Mats-Olof Bergstrom, Flakt Industriella Processor AB, and Keith Bradburn, Flakt, Inc. ESP Design Concepts for Improving Per- formance and Reliability John R. Meinders, Kansas City, Kansas Board of Public Utilities, and Robert E. Jonellis, PrecipTech, Inc. Session 9A: ESP Performance Upgrading Studies II Considerations in Rebuilding the Sibley Unit 1 Precipitator D.f 4. Greashaber, Missouri Public Service, and P.A. Hiller, Sargent & Lundy Flue Gas Field Study, Model Study, and a Post Study Review to Improve the Perfor- mance of a Chevron ESP at Duke Power's Belews Creek Station Scott L. Thomas, Duke Power Company, and Lawrence A. Zemke, CAE Diagnostic Services Experience with Dual Flue Gas Condition- ing of Electrostatic Precipitators H.V. Krigmont and E.L Coe, Jr., Wahlco, Inc. Session 10A: Hot-Side Precipitator Studies Modification and Conversion of the Ne- braska City Unit 1 Hot ESP to Cold-Side Operation A.W. Ferguson, R.C. Wicina, B.L Duncan, Black and Veatch Engineers- Architects, K.A. Roth and R.M. Kotan, Omaha Public Power District Results of the Roy S. Nelson Unit 6 Hot- Side Precipitator Structural Evaluation ------- C.R. Reeves, Gulf States Utilities Co., S.A. Johnson and R.L. Schneider, Sargent & Lundy Columbia Unit 2 Precipitator Hot to Cold Conversion Mohammad Vakili, Wisconsin Power and Light Company, and A.W. Ferguson, Black and Veatch Engineers- Architects Session 11 A: Innovative Pollution Control Technologies Improved Carbon Particulate Control Via Additive Injection D. Farrar, University of Toronto, J. Reuther, Battelle Columbus, W. Steiger, Battelle Frankfurt, R. Schmitt, Battelle Geneva, and R. van der Velde, Velino Ventures Volume 2 Papers Volume 2 describes various aspects of fabric filtration, particulate control for atmo- spheric, fluidized-bed combustors (AFBCs) and for dry sulfur dioxide (S02) control pro- cesses, and control of emissions from mu- nicipal waste incinerators. Papers are pre- sented dealing with the emissions from sew- age sludge incinerators which include dry particulates, organic condensates, mercury, nitrogen oxides, and sulfur oxides. Opera- tion of fabric filters and ESPs in FGD were presented. Particulate and S02 control with the E-SO process was also presented. In addition, nigh temperature filtration studies were also presented such as ceramic fil- ters, innovative filter bags, and electrified granular filters. Session 1B: Low Ratio Baghouse O&M Experience The O&M History at the City of Colorado Springs, Martin Drake Unit No. 6 Reverse Gas Fabric Filter System Richard L Miller, General Electric Environmental Systems, and Leslie V. Hekkers, City of Colorado Springs 1990 Update, Operating History, and Cur- rent Status of Fabric Filters in the Utility Industry Kenneth M. Gushing, Randy L. Merritt, Southern Research Institute, and Ramsay L. Chang, Electric Power Research Institute Session 2B: Pulse-Jet Baghouse Experience I Australian Experience with High Ratio Fab- ric Filters On Utility Boilers Peter R. Heeley, The Electricity Commission of New South Wales, and Colin Robinson, Flakt Australia Ltd. A Ten Year Review of Pulse-Jet Baghouse Operation and Maintenance at the H.R. Milner Generating Station Brian R. Thicke, Alberta Power Limited Design and Performance Evaluation of a 350 MW Utility Boiler Pulse-Jet Fabric Filter Peter W.R. Funnell, Stig Strangert, Flakt Australia Ltd., and Peter R. Heeley, The Electricity Commission of New South Wales A Survey of the Performance of Pulse-Jet Baghouses for Application to Coal-Fired Boilers, Worldwide Victor H. Belba, Consultant, Theron Grubb, Grubb Filtration Testing Services, Inc., Ramsay Chang, Electric Power Research Institute Session 3B: Pulse-Jet Baghouse Experience II Retrofit of Fabric Filters to Power Boilers Howard F. Johnson, Howden Environmental Systems, Inc. The EPRI Pilot Pulse-Jet Baghouse Facility at Plant Scholz K.J. Mills, Southern Company Services, and R.F. Heaphy, Southern Research Institute Pilot Demonstration of a Pulse-Jet Fabric Filter for Particulate Matter Control at a Coal-Fired Utility Boiler Robert C. Carr, Electric Power Technologies, Inc., and C.J. Bustard, ADA Technologies, Inc. Plenary Session Acid Rain Regulations in Germany and Their Effects Peter Davids, State Agency for Air Pollution Control and Noise Abatement, Federal Republic of Germany Particulate Emissions Control and Its Im- pacts on the Control of Other Air Pollutant Emissions from Municipal Waste Combus- tors Theodore G. Brna and James D. Kilgroe, U.S. EPA/AEERL Session 4B: Particulate Control for AFBCs Baghouse Design Consideration Unique to Fluidized Bed Boilers Joseph B. Landwehr, Fred W. Campbell, and J. Gary Weis, Burns & McDonnell Engineering Company, Inc. Fabric Filter Monitoring at the CUEA Nucla AFBC Demonstration Plant Kenneth M. Gushing, Southern Research Institute, Thomas J. Heller, Consolidated Edison Company of New York, Ralph F. Altman, Thomas J. Boyd, Mike A. Friedman, and Ramsay L. Chang, Electric Power Research Institute Electrostatic Precipitation of Particles Pro- duced by Three Utility Fluidized-Bed Com- bustors Service E.G. Landham, Jr., M.G. Faulkner, R.P. Young, Southern Research Institute, Ralph F. Altman, and Ramsay L. Chang, Electric Power Research Institute Session SB: Particulate Control for Dry SOL Control Process Effects of E-SOx Technology on ESP Per- formance G.H. Marchant, Jr., J.P. Gooch, M.G. Faulkner, Southern Research Institute, and LS. Hovis, U.S. EPA/AEERL Identification of Low-Resistivity Reentrainment in ESPs Operating in Dry Scrubbing Applica- tions Michael D. Durham, ADA Technologies, Inc., Richard G. Rhudy, Electric Power Research Institute, Thomas A. Burnett, Jose DeGuzman, Gerald A. Hollinden, Tennessee Valley Authority, Robert A. Barton, and Charles W. Dawson, Ontario Hydro Electrostatic Precipitation of Particles Pro- duced by Furnace Sorbent Injection at Edgewater Ralph F. Altman, Ramsay L. Chang, Electric Power Research Institute, E.G. Landham, Jr., E.B. Dismukes, M.G. Faulkner, R.P. Young, Southern Research Institute, and Louis S. Hovis, U.S. EPA/AEERL Proposed Demonstration of HYPAS on Duke Power's Marshall Station Unit 2: An Integrated Approach to Particulate Upgrades and SO Control Kris W. Knudsen, Duke Power Company, Robert C. Carr, Electric Power Technologies, and Richard G. Rhudy, Electric Power Research Institute Session 6B: Baghouse Design & Performance Studies I Influence of a Sock Between Supporting Cage and Bag On Filter Performance Eberhard Schmidt and F. Loffler, Universitat Karlsruhe Accelerated Bag Wear Testing Larry G. Felix, Robert F. Heaphy, Southern Research Institute, Ralph F. Altman, Ramsay L. Chang, Electric Power Research Institute, and W. Theron Grubb, Grubb Filtration and Testing Services, Inc. Collection of Reactive and Cohesive Fine Particles in a Bag Filter with Pulse-Jet Cleaning Filter Performance Eberhard Schmidt and F. ------- Loftier, Universitat Karlsruhe DuFont's Engineering Fibers for Hot Gas Filtration Case Histories Peter Frankenburg, E.I. DuPont de Nemours & Co., Inc. Plenary Session Advanced Power System Particulate Control Technology T.F. Bechtel and W.T. Langan, U.S. DOE Future Directions in Particulate Control Technology Sabert Oglesby, Southern Research Institute Session 7B: Baghouse Design and Performance II Optimizing Baghouse Performance at Monticello Station with Ammonia Injection Kent Duncan, Robbie Watts, Monticello Steam Electric Station, Randy L. Merritt, P. Vann Bush, Southern Research Institute, Walter V. Piulle, and Ramsay L. Chang, Electric Power Research Institute Enhancing Baghouse Performance with Conditioning Agents: Basis, Developments, and Economics S.J. Miller and D.L Laudal, University of North Dakota Baghouse Performance Advisor: A Knowl- edge Based Baghouse Operator Advisor James P. Enkenrode, Gary P. Greiner, ETS, Inc., Earl Lewis, Baltimore Gas and Electric Company, and Ramsay L. Chang, Electric Power Research Institute Efficiency of Fabric Filters and ESPs in Controlling Trace Metal Emissions from Coal-Burning Facilities Roger C. Trueblood, Christopher Wedig, and Richard J. Gendreau, Stone & Webster Engineering Corporation Session 8B: Fundamental Baghouse Studies The Structural Analysis of Dust Cakes Eberhard Schmidt and F. Loffler, Universitat Karlsruhe Effects of Additives and Conditioning Agents on the Filtration Properties of Fly Ash P. Vann Bush and Todd R. Snyder, Southern Research Institute Particle Size Effects on High Temperature Dust Filtration from a Coal-Fired Atmo- spheric Fluidized-Bed Combustor Richard A. Dennis, Larry D. Strickland, and Ta-Kuan Chiang, U.S. DOE, Morgantown Energy Technology Center Institute Generalization of Laboratory Dust Cake Characteristics for Full-Scale Applications Ta-Kuan Chiang, Richard A. Dennis, Larry D. Strickland, and Charles M. Zeh, U.S. DOE, Morgantown Energy Technology Center Institute Session 9B: High Temperature Filtration I High Temperature Filtration Using Ceramic Filters LR. White and S.M. Sanocki, 3M Company High Temperature Filter Media Evaluation D.J. Helfritch and P.L Feldman, Research-Cottrell Pilot-Scale Performance/Durability Evalua- tion of 3M Company's High-Temperature Nextel Filter Bags G.F. Weber and G.L Schelkoph, University of North Dakota Particulate Control in Advanced Coal-based Power Generating Systems S.J. Bossart and C.V. Nakaishi, U.S. DOE Morgantown Energy Technology Center Session 10B: High Temperature Filtration II Performance of a Hot Gas Cleanup Sys- tem on a Pressurized Fluidized-Bed Com- bustor Jans Andries, J. Bernard, B. Scarlett, Delft University of Technology, and B. Pitchumani, I.I.T. Hauz Khas Electrified Granular Filter for High Tem- perature Gas Filtration P.H. deHaan, TNO Center for Polymeric Materials, M.L.G. van Gasselt, and L.M. Rappoldt, TNO Division for Society Nested Fiber Filter for Particulate Control Robert D. Litt and H. Nicholas Conkle, Battelle Session 11 B: Control of Emissions from RDF Incinerators Particulate Emissions from Prepared Fuel (RDF) Municipal Waste Incinerators R.M. Hartman, Resource Recovery Systems Condensable Emissions from Municipal Waste Incinerators Ashok S. Damle, David S. Ensor, Research Triangle Institute, and Norman Plaks, U.S. EPA/AEERL Treatment of Flue Gas and Residues from Municipal and Industrial Waste Incinerators G. Mayer-Schwinning, Lurgi G.m.b.H. ------- ------- ------- ------- Geddes H. Ramsey is the EPA Project Officer (see below). The complete report, entitled "Proceedings: Eighth Symposium on the Transfer and Utilization of Particulate Control Technology," consists of two volumes: "Volume I" (Order No. PB94-158938; Cost: $52.00; subject to change) describes various aspects of ESP control. Volume II (Order No. PB94-158946; Cost: $77.00; subject to change) describes various aspects of fabric filtration, particulate control for atmospheric fluidized-bed combustors and for dry sulfur dioxide control processes, and control of emissions from municipal waste incinerators. Both volumes of this report will be available only from: National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 Telephone: 7034874650 The EPA Project Officer can be contacted at: Air and Energy Engineering Research Laboratory U.S. Environmental Protection Agency Research Triangle Park, NC 27711 United States Environmental Protection Agency Center for Environmental Research Information Cincinnati, OH 45268 Official Business Penalty for Private Use $300 BULK RATE POSTAGE & FEES PAID EPA PERMIT No. G-35 EPA/600/SR-94/049 ------- |