530K04007
National
for
Environmental
Priorities
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What Is the National Partnership for
Environmental Priorities?
The National Partnership for Environmental Priorities
(NPEP) is a voluntary program that fosters partnerships
between EPA/state regulatory agencies and manufacturers,
commercial companies, and federal facilities to reduce the
use and/or release of 31 priority chemicals (listed on page
2). This partnership is a cornerstone of EPA's Resource
Conservation Challenge, which encourages innovative
thinking in the conservation of our resources, and better
ways to substitute, reduce, reuse, or recycle, in particular.
EPA created the NPEP program to focus efforts on reducing
priority chemicals found in our nations products and wastes.
Available scientific data indicate that these chemicals can
cause serious harm to humans, wildlife, and ecosystems if
released to the environment. The NPEP program works
through partnerships to find solutions that eliminate or
substantially reduce the use of priority chemicals in
production, or on recovering or recycling diose chemicals
diat cannot easily be eliminated or reduced at the source.
EPA's goal is to work with industry and the public to
reduce the presence of these priority chemicals by 10
percent by the year 2008, compared to amounts generated
in 2001. EPA invites organizations that use hazardous
chemicalsparticularly any of the 31 priority chemicals
listed on page 2to join NPEP. Make your contribution
to the nation's strategic environmental goals.
What Are the Benefits If I Join NPEP?
You will receive public recognition for achieving
voluntary reductions in priority chemicals.
Your achievements and success stories will be posted
on EPA's national program Web site.
You will be granted use of EPA's NPEP logo to
identify your organization as a participant in NPEP.1
You will be able to display your membership plaques
and accomplishment awards to customers, suppliers,
employees, and stockholders.
At your request, EPA will notify your local media of
your program accomplishments.
You will have access to Web-based information
exchange and technical and environmental training
assistance from EPA, state and local government
agencies, and non-governmental and university
technical assistance programs throughout the country.
How Do I Get Started?
Step 1: Identify one or more chemicals you think
are good candidates for source reduction,
recycling, or recovery.
Choose one or more of your facility processes that contain
one or more priority chemicals. While you may propose
processes that do not contain priority chemicals but that
will, nevertheless, result in a significant environmental
improvement, the purpose of the NPEP program is to
reduce the use of priority chemicals in products whenever
possible. These chemicals are harmful and can cause the
most serious damage if released into the environment.
Step 2: Develop a source reduction and/or
recycling or recovery goal and project timeline for
each of the chemicals you are targeting.
For each chemical you identify, establish a source
reduction and/or recycling or recovery goal and a timeline
for achieving that goal. You may identify as many goals as
you choose. For example, you might choose to explore
less toxic substitutes for lead in your production process to
reduce the amount of lead used from a 2002 baseline of
500 pounds per year to a 2004 goal of 50 pounds per year.
The total reduction might be expressed as a percent
reduction per year, pounds of lead reduced during the
project period, and/or a reduction in pounds of lead
generated per unit of product produced. In addition to,
or instead of, stating a source reduction goal, your goal
might be to increase recycling or recovery of lead waste by
25 percent over the same time period.
Some projects may take several years to complete, so you
may wish to consider setting one or more measurable
interim goals to achieving a longer term goal. For
example, if a proposed project will take three years to fully
implement, you might consider setting annual goals that
provide measurable results along the way. For a project of
this type, each annual goal would be identified by a
different number; the first annual goal would be Goal #1,
the second would be Goal #2, and so on.
United States Environme
Office of Solid Waste
(5302W)
Washington, DC 20460
EPA530-K-04-007
August 2004
www.epa.gov/wastemin
Please note that EPA cannot endorse the purchase of a any company's products, and use of the logo does not represent such an endorsement.
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Step 3: Sign up.
Enroll online at or complete
and submit the enclosed enrollment form. You can also
download the enrollment form from the Web site above.
If you need to adjust your goals during the project, just let
us know. If you wish to set goals for more than one
priority chemical, complete goal information for your first
chemical, then complete additional goals sections for
additional chemicals using the same procedure. See the
sample completed enrollment form in this brochure and
examples of NPEP partner enrollment forms, also found
on our Web site.
What Happens After I Submit My
Enrollment Form?
EPA reviews applicants' voluntary goals to ensure that they
result in a meaningful improvement in environmental
performance and that they are described in clear and
positive ways. Once EPA accepts your enrollment
application, we will provide you with a membership
plaque, post your organization's name and voluntary goals
on the Web site, and, upon request, alert your local media
of your enrollment and voluntary goals.
How Can I Receive EPA Recognition for
My Accomplishments?
If you have achieved one of the goals identified in your
enrollment agreement, you are eligible for an Achievement
Award. To receive this award, describe your achievement
using the Success Story outline provided in this packet.
Your completed Success Story serves as your application
for an Achievement Award. If you are not ready to apply
for an Achievement Award at this time, but have made
important progress toward your goal(s), you may wish to
share information about your progress. You may submit a
Success Story outlining this progress to be posted on the
Web site. You may submit either type of Success Story at
, or
via mail:
Partnership Coordinator
U.S. Environmental Protection Agency (5302W)
Washington, DC 20460
via delivery service:
Partnership Coordinator
U.S. Environmental Protection Agency
Waste Minimization Branch, 6th Floor
2800 Crystal Drive
Arlington, VA 22202
(703) 308-8757
Priority Chemicals
Organic Chemicals and Chemical Compounds
CASRN Name
120-82-1 1,2,4-Trichlorobenzene
95-94-3 1,2,4,5-Tetrachlorobenzene
95-95-4 2,4,5-Trichlorophenol
101-55-3 4-Bromophenyl phenyl
ether
83-32-9 Acenaphthene
208-96-8 Acenaphthylene
120-12-7 Anthracene
191-24-2 Benzo(g,h,i)perylene
132-64-9 Dibenzofuran
Dioxins/Furans
33213-65-9 Endosulfan, beta
959-98-8 Endosulfan, alpha
86-73-7 Fluorene
76-44-8 Heptachlor
1024-57-3 Heptachlor epoxide
118-74-1 Hexachlorobenzene
87-68-3 Hexachlorobutadiene
CASRN
58-89-9
67-72-1
72-43-5
91-20-3
40487-42-1
608-93-5
82-68-8
87-86-5
85-01-8
1336-36-3
129-00-0
1582-09-8
Name
Lindane (Hexachlorocyclohexane,
gamma-)
Hexachloroethane
Methoxychlor
Naphthalene
PAH Group (as defined in TRI)
Pendimethalin
Pentachlorobenzene
Quintozene(Pentachloronitrobenzene)
Pentachlorophenol
Phenanthrene
Polychlorinated Biphenyls (PCBs)
Pyrene
Trifluralin
Metal and Metal Compounds
7440-43-9 Cadmium
7439-92-1 Lead
7439-97-6 Mercury
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Questions?
Call one of EPA's voluntary partnership program
contacts to discuss your ideas, ask questions about
getting started, and for locating technical assistance
resources.
EPA Region 1: CT, MA, ME, NH, RI, VT
Linda Darveau: (617) 918-1718
darveau.linda@epa.gov
EPA Region 2: NJ, NY, PR, VI
Joseph Malki: (212) 637-4101
malki.joseph@epa.gov
EPA Region 3: DE, DC, MD, PA, VA, WV
Tad Radzinski: (215) 814-2394
radzinski.tad@epa.gov
EPA Region 4: AL, FL, GA, KY, MS, NC, SC, TN
Dave Langston: (404) 562-8478
langston.david@epamail.epa.gov
EPA Region 5: IL, IN, MI, MN, OH, WI
Janet Haff: (312) 353-7923
hafF.janet@epa.gov
EPA Region 6: AR, LA, NM, OK, TX
Melissa Galyon: (214) 665-8423
galyon.melissa@epa.gov
EPA Region 7: IA, KS, MO, NE
Gary Bertram: (913) 551-7533
bertram.gary@epa.gov
EPA Region 8: CO, MT, ND, SD, UT, WY
Benjamin Bents: (303) 312-6435
bents.benjamin@epa.gov
EPA Region 9: AZ, CA, HI, NV
Heidi Hall: (415) 972-3386
hall.heidi@epa.gov
EPA Region 10: AK, ID, OR, WA
Domenic Calabro: (206) 553-6640
calabro. domenic@epa. gov
EPA Headquarters
Newman Smith: (703) 308-8757
smith.newman@epa.gov
ENROLLMENT FORM INSTRUCTIONS
Ready to enroll? Options for enrolling.
Fill out an online enrollment form at
Click on "Partnerships" to link to the form.
Download an enrollment form from the Web site
and submit to us via mail or delivery service.
Fill out the enrollment form enclosed in this package and
submit to us via mail or delivery service.
General Information
This section of die enrollment form asks for basic information
about the enrolling organization. We ask for the name of the
organization joining, as well as the name of the individual facility
or facilities joining. Identify a principal contact and the person
authorizing participation in the program. Be sure to include your
facility's RCRA ID number to help us identify you.
Goals Development
Identify the chemical(s) you have selected for reduction by name
and by CASK number and describe how you plan to reduce,
recycle, or recover this chemical.* If conducting source
reduction activities, complete the first two questions by
estimating how much of each chemical you are currently using
and how much you may achieve through source reduction.
Next, identify the type of source reduction activity you plan to
implement.
If you are conducting recycling or recovery activities, complete the
next two questions by first estimating the baseline amount of each
chemical that is currendy used, and then estimate die anticipated
reductions you may achieve through recycling or recovery.
* If conducting recycling activities only, skip to question 3 on the enrollment
form.
Submission
Please submit your form electronically at or mail completed
forms to EPA:
via mail:
Partnership Coordinator
U.S. Environmental Protection Agency (5302W)
Washington, DC 20460
via delivery service:
Partnership Coordinator
U.S. Environmental Protection Agency
Waste Minimization Branch, 6th Floor
2800 Crystal Drive
Arlington, VA 22202
(703) 308-8757
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Step 3: Sign up.
Enroll online at or complete
and submit the enclosed enrollment form. You can also
download the enrollment form from the Web site above.
If you need to adjust your goals during the project, just let
us know. If you wish to set goals for more than one
priority chemical, complete goal information for your first
chemical, then complete additional goals sections for
additional chemicals using the same procedure. See the
sample completed enrollment form in this brochure and
examples of NPEP partner enrollment forms, also found
on our Web site.
What Happens After I Submit My
Enrollment Form?
EPA reviews applicants' voluntary goals to ensure that they
result in a meaningful improvement in environmental
performance and that they are described in clear and
positive ways. Once EPA accepts your enrollment
application, we will provide you with a membership
plaque, post your organization's name and voluntary goals
on the Web site, and, upon request, alert your local media
of your enrollment and voluntary goals.
How Can I Receive EPA Recognition for
My Accomplishments?
If you have achieved one of the goals identified in your
enrollment agreement, you are eligible for an Achievement
Award. To receive this award, describe your achievement
using the Success Story outline provided in this packet.
Your completed Success Story serves as your application
for an Achievement Award. If you are not ready to apply
for an Achievement Award at this time, but have made
important progress toward your goal(s), you may wish to
share information about your progress. You may submit a
Success Story outlining this progress to be posted on the
Web site. You may submit either type of Success Story at
, or
via mail:
Partnership Coordinator
U.S. Environmental Protection Agency (5302W)
Washington, DC 20460
via delivery service:
Partnership Coordinator
U.S. Environmental Protection Agency
Waste Minimization Branch, 6th Floor
2800 Crystal Drive
Arlington, VA 22202
(703) 308-8757
Priority Chemicals
Organic Chemicals and Chemical Compounds
CASRN Name
120-82-1 1,2,4-Trichlorobenzene
95-94-3 1,2,4,5-Tetrachlorobenzene
95-95-4 2,4,5-Trichlorophenol
101-55-3 4-Bromophenyl phenyl
ether
83-32-9 Acenaphthene
208-96-8 Acenaphthylene
120-12-7 Anthracene
191-24-2 Benzo(g,h,i)perylene
132-64-9 Dibenzofuran
Dioxins/Furans
33213-65-9 Endosulfan, beta
959-98-8 Endosulfan, alpha
86-73-7 Fluorene
76-44-8 Heptachlor
1024-57-3 Heptachlor epoxide
118-74-1 Hexachlorobenzene
87-68-3 Hexachlorobutadiene
CASRN
58-89-9
67-72-1
72-43-5
91-20-3
40487-42-1
608-93-5
82-68-8
87-86-5
85-01-8
1336-36-3
129-00-0
1582-09-8
Name
Lindane (Hexachlorocyclohexane,
gamma-)
Hexachloroethane
Methoxychlor
Naphthalene
PAH Group (as defined in TRI)
Pendimethalin
Pentachlorobenzene
Quintozene(Pentachloronitrobenzene)
Pentachlorophenol
Phenanthrene
Polychlorinated Biphenyls (PCBs)
Pyrene
Trifluralin
Metal and Metal Compounds
7440-43-9 Cadmium
7439-92-1 Lead
7439-97-6 Mercury
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OMB Control Number: 2050-0190
Expiration Date: 4/30/2006
Enroll Us!
We Want to Be a Partner in EPA's
National Partnership for Environmental Priorities Environmental
GENERAL INFORMATION
Name of Organization: Facility Name:
Principal Contact: Title:
for
nvii
Priorili
Facility Location: City/State/Zip:
Mailing Address: City/State/Zip:
Phone: Fax:
Email: EPA RCRA ID Number:
PARTNER AGREEMENT
Our organization is choosing to become a partner in EPA's National Partnership for Environmental Priorities. Our goal is to reduce the
quantity of one or more priority chemicals currendy found in our products, processes, or releases using techniques such as source
reduction, recycling, or other materials management practices. In this enrollment application, we identify one or more voluntary goals
that we believe we can achieve as partners in this program. The voluntary goal(s) provided below is an initial estimate and may change
over time. We may revise our goal(s) or withdraw from the program at any time. If/when we choose to revise our goals or withdraw from
the program, we will notify EPA.
*If conducting recycling activities only, skip to question 3.
GOAL#1. Chemical Name: CASRN:
Narrative description of proposed project and the method we will use to measure success:
1. Our voluntary source reduction goal for Chemical #1 is to reduce the amount of this chemical generated from a baseline amount of
pounds generated in (month/year) to a reduced amount of pounds generated by
(month/year).
2. To accomplish this goal, we will explore the following source reduction options (check all that apply):
Equipment or technology modifications. Process or procedure modifications.
Reformulation or redesign of products. Substitution of less toxic raw materials.
Improvements in inventory control. Improvements in maintenance/housekeeping practices.
Other (explain):
3. Our (optional) voluntary recycling or recovery goal for Chemical #1 is to increase the amount of this chemical recycled or recovered
from a baseline amount of pounds in (month/year) to an increased quantity of pounds by
(month/year).
4. To accomplish this recycling or recovery goal, we will explore the following options (check all that apply).
Direct use/reuse in a process to make a product.
Processing the waste to recover or regenerate a usable product.
Using/reusing waste as a substitute for a commercial product.
Other (explain):
Authorizing Official/Title: Date:
Project Contact (if different from Authorizing Official): Phone:
NOTE: use supplemental sheets for additional goals.
Page of .
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OMB Control Number: 2050-0190
Expiration Date: 4/30/2006
SUPPLEMENTAL GOAL SHEET: NATIONAL PARTNERSHIP FOR ENVIRONMENTAL PRIORITIES
GOAL # . Chemical Name: CASRN-
Narrative description of proposed project and the method we will use to measure
u 111"17 ^ "*""" * Chemkal # " '° feduce the °f ** chemical generated from a baseline
m - (month/year) to a reduced amount of _ pounds generated
2. To accomplish this goal, we will explore the following source reduction options (check all that apply)-
- Equipment or technology modifications. _ Process or procedure modificadons.
Reformulation or redesign of products. _ Substitution of less toxic raw materials
- Improvements in maintenance/housekeeping practices.
3. <^ur optional; voluntary recycling or recovery goal for Chemical # is to increase the amount nf rhic rh m' I I A
or recovered from a baseline amount of pounds in ~ the amount of th s chemical recycled
nf , , P°unas m (month/year) to an increased quantity
°* pounds by (month/year). M y
4. To accomplish this recycling or recovery goal, we will explore the following options (check all that apply)
Direct use/reuse in a process to make a product.
Processing the waste to recover or regenerate a usable product.
Using/reusing waste as a substitute for a commercial product.
Other (explain):
*****************************************************^
GOAL # . Chemical Name: CASRN-
Narrative description of proposed project and the method we will use to measure su^ ~
L Our voluntary source reduction goal for Chemical # __ is to reduce the amount of this chemical generated from a baseline amount
- (-nth/yeaOtoareducedamountof
pounds generated
2. To accomplish this goal, we will explore the following source reduction options (check all that apply)-
- Equipment or technology modifications. -- Process or procedure modificadons.
Reformulation or redesign of products. _ Substitution of less toxic raw materials
- Improvements in maintenance/housekeeping practices.
ns
pounds by ^J - ~ «h^ar) to an increased quantity
4. To accomplish this recycling or recovery goal, we will explore the following options (check all that apply)
. - Direct use/reuse in a process to make a product.
- Processing the waste to recover or regenerate a usable product.
- Using/reusing waste as a substitute for a commercial product.
_ _ Other (explain): _ _ __
-
Name of Organization: _ _ _
Project Contact: _ ~~ ~~ n,
' - - - - - - _ Phone:
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ENROLL US!
OMB Control Number: 2050-0190
Expiration Date: 4/30/2006
We Want to Be a Partner in EPA's ^fgf^^ *'A *'*
& Partnership
National Partnership for Environmental Priorities **.
A Environmental
Priorities
GENERAL INFORMATION
Name of Organization: ABC Manufacturing Facility Name: Detroit. Ml
Principal Contact: Bob Schroeder Title: Environmental Specialist
Facility Location: 252F5 Hollywood I ane City/State/Zip: Detroit, Ml
Mailing Address: same City/State/Zip:
Phone: 555-555-6644 Fax: f5551555-6655
Email: bschroederPabcmanufactu rin.com _ EPA RCRA ID Number: XYD 31 0
PARTNER AGREEMENT
Our organization is choosing to become a partner in EPA's National Partnership for Environmental Priorities. Our goal is to reduce the
quantity of one or more Priority Chemicals currently found in our products, processes, or releases using techniques such as source
reduction, recycling, or other materials management practices. In this enrollment application, we identify one or more voluntary goals
that we believe we can achieve as partners in this program. The voluntary goal(s) provided below is an initial estimate and may change
over time. We may revise our goal(s) or withdraw from the program at any time. If/when we choose to revise our goals or withdraw from
the program, we will notify EPA.
*If conducting recycling activities only, skip to question3.
GOAL#1. Chemical Name: lead _ CASRN: 7459-92-1 _
Narrative description of proposed project and the method we will use to measure success:
opportunities to eliminate lead frnm our solder prongs. Previously, WK replaced 5O percent with a low-
lead solder which contained less than 1 percent lead.
1. Our voluntary source reduction goal for Chemical #1 is to reduce the amount of this chemical generated from a baseline amount of
2rOOO pounds generated in May 2004 (month/year) to a reduced amount of 0 pounds generated by
December 20O4 (month/year).
2. To accomplish this goal, we will explore the following source reduction options (check all that apply):
X Equipment or technology modifications. X Process or procedure modifications.
Reformulation or redesign of products. Substitution of less toxic raw materials.
Improvements in inventory control. Improvements in maintenance/housekeeping practices.
Other (explain):
3. Our (optional) voluntary recycling or recovery goal for Chemical #1 is to increase the amount of this chemical recycled or recovered
from a baseline amount of pounds in (month/year) to an increased quantity of pounds by
(month/year).
4. To accomplish this recycling or recovery goal, we will explore the following options (check all that apply).
Direct use/reuse in a process to make a product.
Processing the waste to recover or regenerate a usable product.
Using/reusing waste as a substitute for a commercial product.
Other (explain):
Authorizing Official/Title; Jim Buck/Vice President Date: 4/S/04
Project Contact (if different from Authorizing Official): Phone:
NOTE: use supplemental sheets for additional goals.
Page 1 of 2.
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OMB Control Number: 2050-0190
Expiration Date: 4/30/2006
SUPPLEMENTAL GOAL SHEET: NATIONAL PARTNERSHIP FOR ENVIRONMENTAL PRIORITIES
GOAL # 2 . Chemical Name: Nickel-cadmium compounds CASRN: N/A
Narrative description of proposed project and the method we will use to measure success:
Send used nickel-cadmium batteries from cordless power tools to recycling facilities rather than dispose of
them as hazardous waste. Find a vendor to recycle these batteries.
1. Our voluntary source reduction goal for Chemical # is to reduce the amount of this chemical generated from a baseline
amount of pounds generated in (month/year) to a reduced amount of pounds
generated by (month/year).
2. To accomplish this goal, we will explore the following source reduction options (check all that apply):
Equipment or technology modifications. Process or procedure modifications.
-. Reformulation or redesign of products. ' Substitution of less toxic raw materials.
Improvements in inventory control. Improvements in maintenance/housekeeping practices.
X Other (explain): Send used nickel-cadmium batteries from cordless power tools to recycling facilities
3. Our (optional) voluntary recycling or recovery goal for Chemical # 2 is to increase the amount of this chemical recycled
or recovered from a baseline amount of 0 pounds in May 2004 (month/year) to an increased quantity
of pounds by December 2004 (month/year).
4. To accomplish this recycling or recovery goal, we will explore the following options (check all that apply).
Direct use/reuse in a process to make a product.
Processing the waste to recover or regenerate a usable product.
Using/reusing waste as a substitute for a commercial product.
Other (explain):
*********************************************^^
GOAL # . Chemical Name: CASRN:
Narrative description of proposed project and the method we will use to measure success:
1. Our voluntary source reduction goal for Chemical # is to reduce the amount of this chemical generated from a baseline amount
of pounds generated in (month/year) to a reduced amount of % pounds generated
by (month/year).
2. To accomplish this goal, we will explore the following source reduction options (check all that apply):
Equipment or technology modifications. Process or procedure modifications.
Reformulation or redesign of products. Substitution of less toxic raw materials.
Improvements in inventory control. Improvements in maintenance/housekeeping practices.
Other (explain):
3. Our (optional) voluntary recycling or recovery goal for Chemical # is to increase the amount of this chemical recycled
or recovered from a baseline amount of pounds in (month/year) to an increased quantity
of pounds by (month/year).
4. To accomplish this recycling or recovery goal, we will explore the following options (check all that apply).
Direct use/reuse in a process to make a product.
X Processing the waste to recover or regenerate a usable product.
Using/reusing waste as a substitute for a commercial product.
_X Other (explain):
Name of Organization:
Project Contact: Phone:_
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OMB Control Number: 2050-0190
Expiration Date: 4/30/2006
Partnership
for
Environmental
Priorities
ACHIEVEMENT AWARD APPLICATION
Ready to apply for an Achievement Award or share a Success Story? If you have achieved one of the goals
identified in your enrollment agreement, you are eligible for an Achievement Award. To receive this award,
describe your achievement using the Success Story outline provided in this packet or at our Web site at
. Your completed Success Story serves as your application for an Achievement Award.
If you are not ready to apply for an Achievement Award at this time, but you have made important progress
toward your goal(s) and you would like to share information about your progress, you may submit a Success
Story to post on our Web site. You can select this option in the first section of the Success Story outline.
EPA will review your Success Story for completeness, send you an Achievement Award, and post your
achievement on EPA's NPEP Web site in our Success Story Showcase. At your request, we will also notify your
local media of your Achievement Award.
Submission Instructions
Please mail completed Success Story to us at: For Delivery Service:
Partnership Coordinator Partnership Coordinator
U.S. Environmental Protection Agency U.S. Environmental Protection Agency
(5302W) Waste Minimization Branch, 6th Floor
Washington, DC 20460 2800 Crystal Drive
Arlington, VA 22202
(703) 308-8757
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SUCCESS STORY OUTLINE
Environmental
Priorities
The outline provided below offers a framework for making your Success Story clear and understandable to the many readers
that visit the NPEP Web site. The outline makes recommendations for approximate length, but you can make your Success
Story as detailed as you wish. If you have any questions, return to for links to more information.
1. Identifying Information (As entered on your enrollment form.)
Organization Name:
Principal Contact/Title:
Address:
City/State/ZIP:
Phone: Fax:
E-mail: EPA RCRA ID Number: '
Enrollment date: Today's Date:
Check one of the following options:
We have achieved one of the goals identified in our enrollment form and would like to apply for an Achievement Award.
We are not applying for an Achievement Award at this time. However, we have made important progress and would like to
submit a Success Story to post on your Web site
2. Background (about 100 words)
How large is your organization?
How long has your organization been in operation?
What do you produce, and what is the product used for?
Who are your major customers?
How do you produce this product?
How much do you produce in a year?
Section 3: What Partnership Program Goal Did You Set and How Did You Achieve
It? (about 250 words)
What chemical(s) did you choose to work on?
What source reduction, recycling, materials recovery and/or energy recovery goal(s) did you set?
Why did you pick this waste(s) to work on?
Section 4: What Source Reduction and/or Recycling Alternatives Did You Explore?
(about 250 words)
Source Reduction:
Equipment or technology modifications
Reformulation or redesign of products
Improvements in inventory control
Process or procedure modifications
-------
Substitution of less toxic raw materials
Improvements in maintenance/housekeeping practices
Other (please explain below)
Recycling:
Direct use/reuse in a process to make a product
Processing the waste to recover or regenerate a usable
product
Using/reusing waste as a substitute for a commercial
product
Other (please explain)
What method did you finally use to achieve your goal?
What prior successes, if any, helped you achieve this goal?
Section 5: What Hurdles Did You Face?
(about 150 words)
Material substitution issues
Product quality issues
Process change issues
Equipment issues
Financial issues
Customer issues
Senior management commitment and support issues
Training and/or departmental coordination issues
Section 6: Waste Minimization Results
(about 250 words)
Describe and quantify any changes in product content,
energy use, and/or environmental releases that resulted
from accomplishing your goal.
Describe cost savings and/or increases, including
changes in capital, production, operations and
maintenance, raw material purchases, waste
management, and worker health and safety costs.
What was the payback period for this project?
Describe any changes in company policy, management
and/or worker involvement, and/or customer
satisfaction that resulted directly or indirectly from this
achievement.
Section 7: Lessons Learned: (about 100
words)
What lessons learned from this project would you like
to share with others?
Delivery Information
Please mail completed Success Story to us at:
Partnership Coordinator
U.S. Environmental Protection Agency
(5302W)
Washington, DC 20460
For Delivery Service:
Partnership Coordinator
U.S. Environmental Protection Agency
Waste Minimization Branch, 6th Floor
2800 Crystal Drive
Arlington, VA 22202
(703) 308-8757
10
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EXAMPLE SUCCESS STORY: ACME MICROGLASS COMPANY
Acme MicroGlass Company. The Acme MicroGlass Company (AMG) was founded in 1991 in Wayright, Pennsylvania.
AMG grew from 20 employees in 1991 to 500 employees in 2003. AMG manufactures specialized production monitoring
equipment that can be used in a variety of commercial and manufacturing processes to evaluate efficiency and error rates.
MicroGlass units are manufactured using a proprietary process that incorporates electronic computer chip production
technologies with state-of-the-art cathode ray tube and software management technologies. AMG's major customers include
medical equipment manufacturers, aeronautics engineering companies and computer manufacturers. AMG reported revenues
of more than $440 million in 2002.
AMG's Partnership Program Goal. In, order to maintain market share in a highly competitive electronics industry, AMG
management directed its engineering and production departments to explore cost reduction options. One of the cost areas
explored was waste management. In 2001, AMG generated 200 tons of spent solvent and metal-bearing hazardous wastes
that cost $800,000 to manage and dispose of properly. One of the metals in the waste was lead, which is widely known to be
a public health concern because of its toxicity to humans if ingested or inhaled. Prior to enrolling in EPA's National
Partnership for Environmental Priorities (NPEP), AMG identified a goal of reducing lead in production by 50 percent as a
means of cutting production costs and began working on technical alternatives in 2001. AMG enrolled in NPEP in Tune
T/IAT J
2002.
Alternatives Considered. AMG used a lean manufacturing approach, Kaizen, to structure a plan for improving production
efficiency and environmental performance. AMG considered a variety of raw material substitutes that would either reduce or
eliminate lead in its production processes. AMG had to ensure that product performance remained extremely high
considering the specialized applications its customers depend on. After exploring many alternatives, AMG finally adopted
ceramic and beryllium-based substitutes for two of its three lead uses in production. AMG also installed dual electrostatic
precipitators on its remaining process that used lead in the application and increased recovery of lead by 75 percent. AMG
installed several O&M improvements, including recovery sumps in floor drains and improved efficiency product rinsing
techniques that reduced the generation of non-lead wastes. AMG had used a similar team approach to reduce error rates in
1995 and to reduce production down time in 1999.
Hurdles Faced. Coordinating efforts between departments was difficult at first because some managers were wary of potential
risks of changing product quality-one of the main concerns of the company. Others were concerned about making
production changes that would create downtime and interfere with producdon quotas and delivery dates. As the alternatives
were developed and tested, managers' and workers' concerns were addressed. Downtime was minimized and product quality
was demonstrated to be equal to or better than existing quality.
Results. AMG reduced its lead usage by about 1,800 pounds per year. Waste generation decreased by 50 percent in the first
year. The research and capital costs to make this change totaled over $1.5 million over a year and a half. In addition
purchasing specialized raw materials increased raw material purchase costs by 8 percent. At the same time, waste management
costs, worker health and safety training costs, and O&M costs decreased by $250,000 in the first year. Net savings in the first
year of operation was $200,000, yielding a payback period of 7.5 years. While the payback period is less than optimal, AMG
management considers this investment a worthwhile one because it provides AMG a technological advantage that the
company can build on; the process identified other production opportunities that could yield additional savings- and AMG's
membership in EPA's NPEP provides advantageous public recognition with its customers.
Lessons Learned. Developing a coordinated plan that has top management support is crucial to achieving a desired outcome
Talking to line workers as well as managers provides important information about how to make transitions smoother.
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