United States
                    Environmental Protection
                    Agency
Environmental Monitoring Systems
Laboratory
Research Triangle Park NC 27711
                    Research and Development
 EPA-600/S4-84-086 Dec. 1984
vvEPA          Project  Summary
                                                                                    -¥
                    Stability  Evaluation  of Sulfur
                    Dioxide,  Nitric Oxide  and Carbon
                    Monoxide  Gases  in  Cylinders

                    R. C. Shores, F. Smith, and D. J. von Lehmden
                     The purpose of this project was to
                   assess the stability of certain reactive
                   gases used to calibrate/audit air quality
                   analyzers as a function of time. The
                   objective of the assessment  was  to
                   determine if EPA's present guidelines
                   suggesting recertification every 6
                   months could be relaxed to some longer
                   time period. The reactive gases were
                   contained in aluminum and steel cyl-
                   inders and include: carbon monoxide in
                   air (CO/air); carbon monoxide in nitro-
                   gen (CO/N2); nitric oxide in nitrogen
                   (NO/IM2); and sulfur dioxide in nitrogen
                   (SO2/N2). The  assessment included
                   stability data for a total of 316 com-
                   pressed  gas cylinders, 300 aluminum
                   and 16 steel. The 300 aluminum cyl-
                   inders consisted of: 37 CO/air; 86
                   CO/N2; 103 NO/N2; and 74 SO2/N2.
                   Time intervals covered by the stability
                   data ranged from 10 to 58 months, with
                   the average time period being in excess
                   of 12  months.
                     Stability of each pollutant category
                   (e.g.,  CO/air) was assessed by linear
                   regression analysis of  the  measured
                   concentration versus time in monthsfor
                   each  cylinder. The average percent
                   change of the median concentration
                   within each pollutant  category was
                   calculated for time periods of 6, 12,18
                   and 24 months. The criterion for judging
                   a pollutant category to be stable over a
                   specific  time period was an average
                   change of ±1 percent or less over that
                   time period.
                     Based on the results of the analysis it
                   was recommended that a recertification
                   period of 18 months  be adopted for
                   reactive gases in aluminum cylinders as
                   follows:  CO/air at concentrations be-
tween 5 and 45 ppm; CO/N2at concen-
trations between 5 and 5,000 ppm;
NO/IM2 at concentrations between 10
and 150 ppm; and SO2/N2 at concen-
trations between Sand 375 ppm. It was
also  recommended that the present
suggested  recertification period of 6
months be retained for all other reactive
gas/cylinder type combinations.
  This Project Summary was developed
by EPA's  Environmental Monitoring
Systems Laboratory, Research Triangle
Park, NC, to announce key findings of
the research project that is fully docu-
mented in a separate report of the same
title (see Project Report ordering infor-
mation at back).
Introduction
  A model used to estimate the optimum
time interval for recertification of a pollu-
tant concentration in a cylinder would
ideally include the following terms:

• the indicated stability of that pollutant
  at a specified concentration and in a
  particular cylinder type as a function of
  time;

• the precision, and potential for bias, of
  the certification process;

• the costs associated with recertifica-
  tion; and

• the costs associated with generating
  environmental data of poor quality
  (when used as a calibration or audit
  standard) and the cost associated with
  rejecting good quality data as bad
  (when used as an audit standard).

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  Due to limited resources this assess-
ment of an acceptable recertif ication time
period was limited to consideration of the
first two items listed above. The stability
data contained in this report were evalu-
ated to determine  if the  recertification
period stated in  Section  1.2.5 of EPA
Protocol No. 2 could be extended beyond
six months for carbon  monoxide (CO),
nitric oxide (NO), and sulfur dioxide (S02)
gases contained in aluminum steel cylin-
ders. Traceability Protocol  No. 2 provides
procedures for establishing the true con-
centration  of  reactive  gases  using
National Bureau  of Standards  (NBS)
gaseous  Standard  Reference Materials
(SRMs) or EPA/NBS-approved commer-
cial Certified Reference Materials (CRMs).

Data Collection
  Reactive  gas stability data were solic-
ited from federal, state, and local agen-
cies, SLAMS  Ambient Air Audit Centers,
and selected specialty gas manufacturers.
Also included in these data are reactive
gas  cylinders  analyzed  by the  EPA-
EMSL/QAD  standards laboratory. Data
were requested on reactive gas cylinders
that had been analyzed over a time period
of twelve months or longer.
  Stability  data were  received for  37
CO/air, 86 CO/N2, 103 NO/N2, and 74
S02/N2 for a total of 300 compressed
gases in aluminum cylinders. Also,  in-
formation on 1 5 CO/air and 13 CO/N2 in
steel cylinders was received. The analysis
period covered  by  the  reported data
ranged from 10 to 58 months.

Procedures
  Each pollutant/balance gas category
(CO/air,  CO/N2,  NO/N2,  SO2/N2) was
divided  into  concentration  ranges and
cylinder construction (aluminum or steel)
for analysis. The  concentration ranges
were selected according to natural gaps
in the concentration distribution  of the
stability data and to allow for assuming
constant variances over these relatively
small concentration intervals.
  Stability  of the  reactive gases was
assessed by  calculating a linear regres-
sion equation  of  concentration  versus
time in months from the initial analysis
for each cylinder. The slope of the resul-
tant regression equation was  in units of
ppm change  per month. When the slope
was multiplied by a number of months,
the product equaled a change in pollutant
concentration  (ppm) for that specific
number of months. Also  calculated for
each pollutant category werethe average
slope, the standard deviation  of the
slopes, and, based upon the median
concentration in each concentration inter-
val, an average percent change for 6, 12,
18, and  24 months,  and the standard
deviation of the percent change for an 18
month period (Table 1). Within a specific
pollutantjsategory, the average percent
change (P) was used as  a  measure of
stability. Two times the standard deviation
of the percent change (sp) represented the
approximate 95 percent probability limits
for the percent  change  of individual
pollutant cylinders in  the  category. The
pooled standard  deviation for  analysis
results for a pollutant cylinder category
was used to estimate  the  range of error
that can be expected  for the pollutant
concentration, based on one analysis.
  The following variables and formulas
were used to calculate the stability of the
reactive gases:

    X = Median concentration of  a con-
        centration  range or  pollutant
        category, ppm.

    m = Average slope for all cylinders in
        a  concentration range ppm
        change/month.

   sm = Standard deviation of the slope
        calculated for each concentra-
        tion range, ppm change/month.
                                  T = Time since the original analysis,
                                      months.

                                  P = 100(m)(T)/X,  average percent
                                      change for a median concentra-
                                      tion over a specified time period,
                                      percent.

                                  sp = 100(sm)(T)/X, standard deviation
                                      of percent change at the median
                                      concentration, over time period
                                      T, percent.

                              ±2 sp = 95%  probability  limits for  the
                                      percent change of a reactive gas
                                      concentration, percent.

                                  sy = standard deviation of the meas-
                                      ured concentrationsfor a specific
                                      cylinder, ppm.

                                 SyP = [((n,-1) s?, + - + (nk-1) Sykt/fn, +
                                      — +  nk-k)]1/2, pooled standard
                                      deviation of the measured con-
                                      centrations across cylinders
                                      within a pollutant cylinder cate-
                                      gory, ppm.


                              Results
                                Results of the analysis of stability data
                              for thirty-seven aluminum cylinders con-
                              taining carbon monoxide  with a balance
                              gas  of  air are  presented here  as an
Table 1.    Summary of Reactive Gases Contained in Aluminum and Steel Cylinders*
                Concentration  Median, X    Slope, m
Pollutant  Number of   Range    Concentration (ppm/month}
Category  Standards   (ppm)       (ppm}      ^    I
                                              Average
                                          Percent Change, P
                                                        Sp
                                                      118 mo)
                                                  6 mo 12 mo 18 mo 24 mo
                                Aluminum Cylinders
CO/Air
CO/Air
co//v2
CO/N2
NO/N2
NO/N,


SOz//V2
S02//V2
CO/Air


CO/N,
CO/N2
10
22


16
17
16
26


 7
25
71


10
21
33
10
   5-11
  17-45


   5-15
  19-46
 100-1000
2500-5000


  10-22
  43-55
  80-113


   9-22
  45-56
  78-110
 152-375
                    9-11
        19-43
         1000
7
30
10
30
500
3750
16
49
97
15
51
94
264
-0.004
0.000
+0.001
+0.006
-0.112
+0.009
-0.003
-0.025
-0.009
-0.003
+0.007
-0.039
+0.061
0.013
0.017
0.010
0.018
0.268
4,922
0.014
0.070
0.112
0.020
0.070
0.115
0.103
-0.3
0.0
+0.0
+0.1
-0.1
0.0
-0.1
-0.3
-0.1
-0.1
0.0
-0.2
+0.1
                  -O.7
                  O.O
-1.0
 0.0
-1.4
 0.0
                  +0.1   +0.2  +0.2
                  +0.2   +0.4  +0.5
                  -0.3   -0.4  -0.5
                  0.0    0.0   0.0


                  -0.2   -0.3  -0.5
                  -0.6   -0.9  -1.2
                  -0.1   -0.2  -0.2


                  -0.2   -0.4  -0.5
                  +0.2   +0.2  +0.3
                  -0.5   -0.7  -1.0
                  +0.3   +0.4  +0.6
                                  Steel Cylinders


                                10    -0.028 0.020  -1.7   -3.4  -5.0  -6.7
               31
             1000
-0.032 0.029   -0.6  -1.2  -1.9   -2.5
 0.153 0.095   -0.1  -0.2  -0.3   -0.4
3.3
1.0


1.8
1.1
1.0
2.4


1.6
2.6
2.1


2.4
2.5
2.2
0.7
            3.6


            1.7
            0.2
"See Procedures section for definition of terms.

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example. The same type of information is
contained  in the  subject  report for the
other  reactive  gased  included  in  this
study. This stability data (cylinder number,
date of initial analysis, initial concentra-
tion, time  in months (T) since the initial
analysis, and the analyzed concentration
in ppm  are contained in  Table  2. Also
contained  in this table  are the linear
regression coefficients: slope (m), inter-
cept  (b) calculated from  the analyzed
concentrations  versus time in  months
since the  initial analysis, the standard
deviation (sy) of the y axis values (meas-
ured  CO concentrations),  and summary
statistics for each category.  The CO/air
data were  divided into two concentration
ranges, 5  to 11 and  17 to  45 ppm for
analysis.
      Concentration Range 5 to
      11 ppm
        For  CO/air  in aluminum cylinders,
      there were 10 cylinders with measured
      concentrations ranging from 5 to 11 ppm
      (see Table 2). The 10 calculated regres-
      sion  equation  slopes included  seven
      negative,  two  positive and one zero
      values. The average slope was m = -0.004
      ppm  change/month and  the standard
      deviation of the slopes about that average
      was sm = 0.013 ppm change/month (see
      summary statistics  in Table 3). A Stu-
      dent's t-test indicated that average slopes
      of 0.004 ppm  change/month or  larger
      could be expected to occur more than 20
      percent of the time due to chance causes
      alone. Thus, there was no reason to reject
                                         the hypothesis that the mean slope was
                                         zero.
                                           The approximate 95 percent probability
                                         interval for the uncertainty (excluding
                                         bias) of a CO/air concentration estimated
                                         by one analysis is ±2 syp = 0.48 ppm or
                                         ±10 percent at a concentration of 5 ppm.

                                         Concentration Range 17 to
                                         45 ppm
                                           There were 22 cylinders with measured
                                         CO/air concentrations ranging from 17
                                         to 45 ppm (see Table 2).
                                           The  calculated  regression equation
                                         slopes include  thirteen  negative,  eight
                                         positive and one zero values. The average
                                         slope was m = -0.000 ppm change/month
                                         and the standard deviation of the slopes
Table 2.    Stability Data for CO/Air in Aluminum Cylinders*
Analysis No.


Cylinder No.
BAL695-8
BAL1180-9
CAL6857-1
CC3384-11
BAL1193-10
AAL1053-S
AAL420-6
AAL1 508-3
AAL17W-4
AAL459-7
Initial A natysis


Date
05-13-80
01 -24-80
05-01-81
05-01-81
01-24-80
11-04-80
11-04-80
11-04-80
11-04-80
11-04-80

Cone.
(ppm)
5.1
5.6
9.2
9.7
W.I
10.6
10.6
10.7
10.7
10.7
Time
T
(months)
10
9
4
17
9
10
10
10
10
10

Cone.
(ppmj
5.6
5.6
8.7
9.7
10.1
10.0
10.1
10.1
10.2
10.1
Time
T
(months)
18
19
10

19
23
23
23
23
23

Cone.
(ppm)
5.4
5.4
9.0

10.0
10.3
10.3
10.3
10.3
10.3
Subsequent Analysis
Time
T
(months)

40
16

40





Time Time
Cone. T Cone. T Cone.
(ppm) (months) (ppm) (months) (ppm)

5.5
9.2 19 9.6 24 9.2

10.0





Regression
Coefficients

m
(ppm/mo)
+0.018
-0.003
+0.018
0.000
-0.003
-0.011
-0.012
-0.016
-0.016
-0.016

b
(ppm)
5.20
5.58
8.93
9.70
10.10
10.42
10.46
10.54
10.58
10.54
Standard
Deviation

Sy
(ppm)
0.25
0.10
0.29
0.00
0.06
0.30
0.25
0.31
0.27
0.31
                         Summary Statistics: m = -0.004 ppm change/month; sm = 0.013 ppm change/month; s,p = 0.24 ppm
CC10574-32
CC15074-19
BAL1 187-27
CC4222-18
CAL6997-16
BAL1 172-28
SGCC27593-12
BALI 190-29
SGCC27603-53
SGCC27774-13
AAL2644-21
AAL785-23
AAL1 707-25
AAL4338-22
AAL 1 990-24
SGAL3235-14
CC15150-31
BALI 001 -26
BAL1181-17
SGAL639-15
BAL1 171 -30
AAL5920-20
09-01-80
05-01-81
05-13-80
12-01-81
05-01-81
01-24-80
01-13-82
01-24-80
01-13-82
01-13-82
11-04-80
11-04-80
11-04-80
11-04-80
11-04-80
01-29-82
09-01-80
05-13-80
05-01-81
02-03-82
01-24-80
06-11-81
17.9
18.0
18.1
18.2
18.9
19.6
20.1
29.6
29.0
40.2
40.6
40.8
40.8
40.9
41.2
41.8
41.9
42.8
43.1
43.8
44.9
45.1
                               8
                              17
                              10
                              10
                               4
                               9
                               2
                               9
                               2
                               2
                              10
                              10
                              10
                              10
                              10
                              10
                               8
                              10
                               4
                              11
                               9
                               9
18.0
17.9
18.5
18.3
19.2
19.6
20.2
29.7
29.0
40.4
40.4
40.5
40.6
40.6
40.9
41.7
41.8
42.8
43.2
43.8
45.1
45.1
25

18

10
19
 5
19
 5
 5
23
23
23
23
23

25
18
10

19
19
17.9

18.3

18.8
19.4
20.1
29.4
29.1
40.4
40.5
40.6
40.7
40.7
41.0

41.7
42.6
42.2

44.2
44.7
16
40
 8
40
 8
 8
19.4
19.4
20.2
29.7
29.0
40.3
19

14
14
14
19.9

20.6
29.3
40.4
24

16
16
16
                                  19.0
                    20.6
29.4
40.6
16
      43.3
              19
                    43.7
                            24
                                  43.5
-0.001
-0.006
+0.012
+0.010
+0.018
-0.006
+O.O34
+0.001
+0.025
+0.015
-0.004
-0.008
-0.004
-0.008
-0.008
-0.010
-0.008
-0.011
+0.026
 0.000
-0.038
-0.021
17.94
18.00
18.19
18.20
18.98
19.60
20.05
29.58
28.95
40.27
40.54
40.72
40.74
40.82
41.12
41.80
41.88
42.83
42.86
43.80
45.09
45.17
0.06
0.07
0.20
0.07
0.41
0.12
0.24
0.14
0.17
0.13
0.10
0.15
0.10
0.15
0.15
0.07
0.10
0.12
0.52
0.00
0.47
0.23
                         Summary Statistics/ m = 0.000 ppm change/month: sm = 0.017 ppm change/month: syp = 0.33 ppm
"See Procedures section for definition of terms.

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about the average was sm = 0.017 ppm
change/month (see summary statistics
in Table  2). Based on  m = 0.000 ppm
change/month there was  no  reason to
reject the hypothesis that the true mean
slope was zero.
  The approximate 95 percent probability
interval for the  uncertainty (excluding
bias) of a CO/air concentration estimated
by one analysis is ±2 syp = 0.66 ppm or
±2.2 percent at the median concentration
of 30 ppm.


Discussion
   For reactive gases in aluminum cylin-
ders  the average percent change (P),
based on the average slope (m), was 1
percent or less for all pollutant categories
for an eighteen  month  period.  For this
reason, an eighteen month recertifieation
time  period is being recommended  for
reactive  gases contained  in  aluminum
cylinders. The average  percent change
and the 95 percent probability interval of
the percent change have been summar-
ized in Table 3.
   The average percent change for CO/air
and CO/N2 gases contained  in  steel
cylinders approaches or is less than 1
                percent for the 6 month period only. The
                average percent change  and the 95
                percent probability limits for the percent
                change for CO contained in steel cylinders
                for an 18 month period have been calcu-
                lated in Table 3.

                Conclusions and
                Recommendations
                  Data contained in this report, indicate
                that  reactive gases  (CO/air,  CO/Na,
                NO/Na, S02/N2> contained in aluminum
                cylinders, will remain stable for at least
                eighteen months. However, it is desirable
                that  a  pollutant gas  being used  as  a
                calibration or audit standard be analyzed
                at least twice within its useful lifetime. A
                pollutant gas  user should take into
                account the consumption rate of the gas
                and plan for a second analysis before the
                cylinder is empty. This second analysis
                will provide assurance of the stability of
                the standard over its period of use.
                  It is  recommended  that the present
                requirement for reanalysis of  reactive
                gases every  six  months be extended to
                eighteen months for the following:
                • Carbon monoxide in air in aluminum
                     cylinders  at  concentrations be-
7'able 3.    Average Percent Change and Probability Limits of Reactive Gases Contained in
           Aluminum and Steel Cylinders for Eighteen Months
                                Concentration
   Pollutant/Balance
         Gas
   Range
   (ppm)
Median
 fppm)
 P±2sf*
 (Percent)
                              Aluminum Cylinders
       CO/Air
       CO /Air
       CO/N,
        CO/Nz
        NO/Ni
        SOi/Nt
        SO2//V2
        SOi/N*
        SO2//V2
        CO/Air
        CO/Nt
   5 to 11
  17 to 45
   5 to 15
  14 to 46
 100 to 1000
2500 to 5000
  10 to 22
  43 to 55
  80 to 113
   9 to 22
  45 to 56
  78 to 110
 152 to 375
    7
   30
   10
   30
  500
 3750
   16
   49
   97
   15
   51
   94
  264
                                Steel Cylinders
   9 to 11
  JO to 43
    WOO
   10
   31
 1000
-1.0 ±6.6
 0.0 ±2.0
+0.2 ±3.6
+0.4 ± 2.2
+0.4 ± 2.0
-0.0 ±4.8
 0.3 ± 3.2
-0.9 ± 5.2
-0.2 ± 4.2
-0.4 ±5.0
-0.2 ± 5.0
+0.7 ±4.4
-0.4 ± 1.4
-5.0 ± 7.2
-1.9 ±3.4
-0.3 ± 0.4
'P = A verage percent change at the nominal concentration over a specified time period, percent.
sf = Standard deviation of the percent change at the median concentration over the time period,
    percent.
     tween5 ppm and45 ppm. NOTE: To
     ensure uncertainties of less than
     10 percent in measured concentra-
     tions near 5 ppm, it may be neces-
     sary to use the average of two
     Protocol No. 2 analyses.

• Carbon monoxide in nitrogen in alumi-
     num cylinders  at  concentrations
     between 5  ppm and 5,000  ppm.
     NOTE:  To ensure  uncertainties  of
     less than 10 percent in measured
     concentrations near 5 ppm, it may
     be necessary to use the average of
     two Protocol No. 2 analyses.

• Nitric oxide in nitrogen  in aluminum
     cylinders  at  concentrations be-
     tween  10 ppm and 150 ppm.

• Sulfur dioxide in nitrogen in aluminum
     cylinders at  concentrations be-
     tween  9 ppm and 375 ppm.

  The  data  contained  in this report,
indicates that CO/air and CO/N2 con-
tained in steel cylinders will remain stable
for no more than six months. Even though
this conclusion was based upon a rela-
tively small data  set,  it is recommended
that the present requirement for reanal-
ysis every six months remain  unchanged
for the following:

• Carbon monoxide in  air contained  in
     steel cylinders.

• Carbon monoxide in nitrogen contained
     in steel cylinders.

  Current recertifieation  requirements
should remain unchanged for reactive
gases and cylinder types not considered
in this report.
                                                                               . S. GOVERNMENT PRINTING OFFICE;1985/559-l 11/10750

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     R. C. Shores andF. Smith are with Research Triangle Institute, Research Triangle
       Park, NC 27709.
     DarrylJ. von Lehmden is the EPA Project Officer (see belowj.
     The complete report, entitled "Stability Evaluation of Sulfur Dioxide, Nitric Oxide
       and Carbon Monoxide Gases in Cylinders," (Order No. PB 85-122 646; Cost:
       $20.00, subject to change) will be available only from:
             National Technical Information Service
             5285 Port Royal Road
             Springfield, V'A 221'61
             Telephone: 703-487-4650
     The EPA Project Officer can be contacted at:
             Environmental Monitoring Systems Laboratory
             U.S. Environmental Protection Agency
             Research Triangle Park, NC 27711
United States
Environmental Protection
Agency
Center for Environmental Research
Information
Cincinnati OH 45268
     BULK RATE
POSTAGE & FEES PAID
        EPA
   PERMIT No. G-35
Official Business
Penalty for Private Use $300

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