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    The Micronutrient Fertilizer Industry:
From Industrial Byproduct to Beneficial Use
                    Office of Compliance
            Office.of Enforcement and Compliance Assurance
               U.S. Environmental Protection Agency
                   Washington, D.C. 20004
                      September 2001

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        'Disclaimer
     The U.S. Environmental Protection Agency (EPA) has reviewed this document and approves it for
     publication. This document does not constitute rulemaking by the EPA and may not be relied on to
     create a substantive or procedural right or benefit enforceable at law or in equity, by any person. The
     EPA may take actions at variance with this document and its internal procedures.
Disclaimer

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                                                                 Table  of Contents
                                                                                    Page

1.0    Purpose of Report	- 1-1

2.0    Overview of the Micronutrient Fertilizer Industry	, . . — . . 2-1
       2.1   Classes of Micronutrients	 2-1
       2.2   Industrial Byproducts Used in Micronutrients	•.	 2-1
       2.3   General Micronutrient Fertilizer Production Overview .	2-3

3.0    Industrial Sources of Zinc-Bearing Byproducts	3-1
       3.1   Steel Manufacturing: Electric Arc Furnace Dust (K061)	3-2
       3.2   Brass Smelters and Foundries: Brass Fume Dust (D006, D008)	3-4
       3.3   Tire Incineration for Energy Recovery: Tire Ash (D006, D008)	3-6
       3.4   Galvanizing Operations:  Zinc Dross and Skimmings and Spent Acids	3-6

4.0    Processing/Recovery of Zinc Micronutrients	4-1
       4.1   Zinc Sulfate	 . 4-1
       4.2   Zinc Oxysulfate	 . . .		 . 4-2
       4.3   Ammoniated Zinc Sulfate	........ 4-3
       4.4   Zinc Chloride		.-"...	4-3
       4.5   Zinc Oxide			:		. . 4-4

5.0    Product Formulation	5-1
       5.1   Liquid Formulating	5-1
       5.2   Dry Formulating	5-2

6.0    Land Application of Zinc Micronutrients	6-1
       6.1   Application Methods	6-1
       6.2   Application Concentrations and Exposures	6-3

7-0    Overview of Existing Regulations	7-1'
       7.1   Resource Conservation and Recovery Act (RCRA)	 7-1
       7.2   Hazard Communication Standard	7-7
       7.3   State Regulations	7-7
       7.4   International Regulations.'	7-9

8.0    References. .			8-1
                                                                                                      'V*: •"
                                                                                  Table of Contents
                                                                                                    i*

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        List of  Tables
                                                                                         Page

     2-1    Industrial Byproduct Sources for the Top Micronutrients in Use in the U.S. ........ 2-2

     3-1    Industrial Byproducts Most Commonly Used in Zinc Micronutrient Fertilizers	3-1

     3-2    Comparative Chemical Composition of Dust from EAPs	3-3

     4-1    Sample Results for Zinc Sulfate Monohydrate Micronutrient Products	4-2

     4-2   • Sample Results for Zinc Oxysulfate Micronutrient Products	4-4

     6-1    Sources of Zinc Used for Land Application	6-3

     6-2    Information For Applying Zinc Micronutrient Fertilizers Using Band and
            Broadcast Procedures		6-4

     7-1    Washington Standard for Annual Metal Additions to Soil	"... 7-8

     7-2    State of Texas Limitations for Commercial Fertilizers	'	7-9

     7-3    Canadian Maximum Acceptable Cumulative Metal Additions to Soil
            and Maximum Acceptable Metal Concentration in Products	7-10
List of Tables

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                                                                    List  of Figures
                                                                                     Page
2-1    Overview of Micronutrient Production	 2-3
3-1    Electric Arc Furnace Steel Manufacturing	 3-2
3-2    Brass Smelting Process	:	 . 3-4
3-3    Brass Foundry Processing	.3-5
3-4    Hot-Dip Zinc Galvanizing Process	'	 3-7
4-1    Zinc Sulfate Manufacturing . . .	4-1
4-2    Zinc Oxysulfate Manufacturing	4-3
5-1    Typical Liquid-Based Formulating Line	5-1
5-2    Typical Granular Formulating Line	5-2
5-3    Typical Dry Spray-Coated Formulating Line	5-2
6-1    Broadcast Spreading	6-1
6-2    Band Application	6-2
6-3    Injection	.'	6-2
6-4    Fertigation	6-2
   -  I
                                                                                     List of Figures
ff~
t

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        Acknowledgment
     The U.S. EPA would like to thank Dr. Charles W. Perry for his technical assistance during the prepa-
     ration of this compliance assistance manual. Dr. Perry was employed in the Office of Compliance
     under the Senior Environmental Employee Program during the development of this manual when he
     held the nationwide distinction of having the longest career as a chemical engineer. Dr. Perry began
     his chemical engineering career in 1937.                              •
Acknowledgment

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Purpose of  Report
         Micronutrients Important
            to Higher Plant Life
             Martens, Westermann, 1991

         • Borori;
         • Copper;
         • Iron;
         • Manganese;
         • Molybdenum; and
         • Zinc.
         Micronutrients help cultivate healthy crops  and
         are  a  necessary  part of  the human  diet.
         Deficiencies impact plant growth by hindering
photosynthesis,  respiration, and other  basic  internal
chemical processes that allow  the  plant  to grow. Six
micronutrients are regarded as important to higher plant
life: boron, copper, iron, manganese, molybdenum,  and
zinc1. These micronutrients are typically added to fertiliz-
ers as oxides, sulfates (and their hydrates), sodium salts,'
and chelates (combined chemically with resins).

As important as  they are, micronutrients are only needed
in small quantities. As a result, when micronutrients are
applied to deficient cropland, they are generally used in
trace or small amounts and applied as ,an additive  to the
primary crop fertilizers  of nitrogen, phosphorous,  and
potassium2.

Some industrial  wastes contain elements which  can be used, or converted for use, in-micro'nutrient
fertilizers. The United States encourages the recycling of industrial waste in a safe manner for use in
micronutrient fertilizers. However, some wastes may contain hazardous constituents that provide no
nutritive value to the plant. The use of these wastes in micronutrient fertilizers introduces these con-
stituents into the greater ecosystem. These constituents could be hazardous to handle by applicators,
contribute to contaminated runoff from land application sites, or be taken up in plants.

This report is intended for use by the public, industry, users of micronutrient products, regulatory
agency representatives, and federal  and state auditors, all of whom share a common interest in the
development and use of micronutrient fertilizers made from industrial byproducts. The information
in this report provides a common technical framework to facilitate discussion between these groups.

Specifically, the  report contains a summary  of existing information about micronutrient fertilizers
manufactured from industrial byproducts, descriptions  of the industrial processes involved  in their
development and use, information  on the contaminants that may be present, and methods to land
apply micronutrient fertilizers. The process information presented focuses primarily on zinc micronu-
trient fertilizers,  since they account for the majority of fertilizers made from industrial byproducts.

An overview of the current federal and state regulations applicable to this industry, as well as existing
international regulations, is included at the end  of this report. However,  due to the changing nature
of regulations applicable to this industry, this report is not intended to serve as a guide to  compliance
with regulatory programs.
                                Purpose of Report

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                                      Organization of Report
           Chapter 2 presents an overview of the micronutrient fertilizer industry;
           Chapters discusses the industrial processes that result in zinc-bearing byproducts;
           Chapter 4 discusses the processes used in the micronutrient industry to create the
                      products that are sold to fertilizer blenders;
           Chapter 5 discusses methods of formulating fertilizer products;
           Chapter 6 presents a discussion of land application methods used with zinc
                      micronutrients;
                      presents an overview of regulations that impact the micronutrient fertilizer
                      industry; and
Chapter 7

Chapters contains a list of references.
Purpose of Report

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        Overview of  the Micrnniitrient Fertilizer Industry
       The main micronutrients used in U.S. agriculture today are zinc, iron, manganese, and copper3.
       Micronutrients are typically used in small amounts and are often mixed with other fertilizers
       (i.e.,. nitrogen, phosphorus, and potassium). In 1996, U.S. agriculture used 23 million tons of
nitrogen fertilizers, 7 million tons of phosphorus fertilizers, and 6 million tons of potassium fertilizers4.
Micronutrient fertilizers account for only 1% to 1.5% of the total. This chapter presents an overview
of the micronutrient fertilizer industry, including the classes of micronutrients, the industrial byprod-
ucts used, and an overview of the production process.                .

2.1 Classes pf Micronutrients
Micronutrients vary in physical and chemical state, cost, and availability to the plant. There are three
classes of micronutrients:

       • Inorganic sources;
       • Synthetic chelates; and
       • Natural organic complexes.

At one time, fritted glass products were also considered a class of micronutrients, but they are not in
use to  the extent they once were.                        .                              •

Inorganic sources include oxides, carbonates, and metallic salts and are usually the least costly sources
of micronutrients. Oxides, such as manganese oxide and zinc oxide, are in common use, but are insol-
uble in water and therefore less  effective in crop use. Sulfates are water-soluble and dissolve quickly
after application, making them especially useful. Common sulfates include copper sulfate, iron sul-
fate, manganese sulfate, and zinc sulfate. Oxysulfates are oxides that have been partially acidulated, or
made acidic, with sulfuric acid. The water solubility of these Oxysulfates is related to the degree of'
acidulation2.

Synthetic chelates are manufactured by combining a chelating agent with a metal cation. The most
common chelating agent is EDTA (ethylenediaminetetraacetic acid). Other chelating agents, such
    HEDTA  (N-hydroxyethyl-ethylenediaminetriacetic  acid)  and  EDDHA  (ethylenediamine
as
di (o-hydroxyphenylacetic acid)), are more expensive and used primarily with high-value crops.
Chelated micronutrients are most often in liquid form and mixed with liquid fertilizers, although
dry chelates are sometimes mixed with solid fertilizers2.

Natural organic complexes are created by reacting metallic salts with organic byproducts. Most often,
digest liquors from the wood pulp industry (both sulfite and kraft pulp processes) may be reacted to
form a metal sulfate or metal oxide. Zinc, iron, copper, and manganese have all been used in natural
organic complexes2.                                       ,

2.2  Industrial  Byproducts Used  in MicrunutriEnts
Most micronutrients produced in die United States for use in agriculture originate from industrial
metal-bearing byproducts. Zinc micronutrients are of particular interest because they are the most
common fertilizer additive made from recycled hazardous waste5. The use of industrial  byproduct
material as a micronutrient source raises the question of potential contamination. Untreated byprod-
ucts may contain lead, cadmium, or other heavy metals and dioxins. Because of their availability as
                                                          Overview of the Micronutrient Fertilizer Industry

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      industrial Byproducts, zinc and iron are the two micronutrients most likely to be incorporated in fer-
      tilizers from materials designated as a hazardous waste under the Resource Conservation and Recovery
      Act(RCRA)6.         •                                 .                               ,

      Table 2-1 lists examples of industrial byproduct sources for the most common micronutrients in the
      U.S. The table separates the byproducts by micronutrient, focusing on the micronutrients of primary
      concern. Where known or suspected, potential contaminants for each source are listed. Gaps in the
      table are areas where data are lacking or have not yet been identified
      Table 2-1 Industrial Byproduct Sources for theTop Micronutrients in Use in the U.S.
Micro- Byproduct or Byproduct Source Micronutrient Product(s) ! Potential • !
niitrient : Contaminant(s) |
Zinc
Iron
Manganese
Copper
Electric arc furnace dust (K061)
Brass foundry dust
Brass mill slag
Tire ash
Galvanizing waste
Mill scale
Pickle liquor
Mining waste (tailings)
Demetallized photographic fluid
Hydroquinone production byproduct
Manganese carbonate baghouse dust
Copper industry wastes
Zinc sulfate, zinc oxide,
ammoniated zinc sulfate,
zinc chloride, zinc oxide
Zinc sulfate, zinc oxysulfate,
ammoniated zinc sulfate,
zinc chloride, zinc oxide
Zinc sulfate, zinc oxysulfate, •
ammoniated zinc sulfate,
zinc chloride, zinc oxide
Zinc sulfate, zinc oxysulfate,
ammoniated zinc sulfate,
zinc chloride, zinc oxide
Zinc sulfate, iron sulfate,
ammoniated zinc sulfate,
zinc chloride, zinc oxide

Ferrous sulfate monohydrate

Blended multi-nutrient
Manganese sulfate (animal feed)
Manganese sulfate (animal feed)
Copper sulfates, copper oxides
Lead, cadmium, dioxins
Lead, cadmium
Heavy metals
Cadmium
Heavy metals
Heavy metals
Heavy metals
Heavy metals
Heavy metals
Heavy metals
Heavy metals
Heavy metals
Overview of the Micronutrient Fertilizer Industry

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Z.3  General MicrnnutriEtit Fertilizer Prnductinn Overview
Figure 2-1 presents a simple overview of the major steps in micronutrient production using industri-
al byproducts. Industrial processes that generate zinc-bearing byproducts are discussed in Chapter 3.

Industrial byproducts are sent to a micronutrient manufacturer for processing. The form and quality
of the byproduct and the specific micronutrient being produced determines the process used to create
the micronutrient. For example,  some industrial  byproducts must be filtered before being processed
into a micronutrient fertilizer.7 The processing and recovery of zinc micronutrients are discussed in
more detail in Chapter 4. Micronutrients are then packaged as a liquid or solid and sold to a fertiliz-
er production facility or an end user where they are typically blended with primary nutrients (N, P, or
K) into fertilizer. Fertilizer formulation is discussed in Chapter 5.    .._... '_.

There are various methods by which fertilizers, including micronutrients, can be applied to-cropland.
The selection of the method depends on a variety of factors such as crop  type, soil type, timing of
application (i.e., at which stage "of the crop growth cycle), and fertilizer type. Fertilizer can be applied
in three basic forms: pellets (the  most common); powder; and liquid. The m'ain methods of applica-
tion are broadcast spreading, band application, injection, and fertigation  (i.e., application of fertilizer
through an irrigation system). Methods of land application are discussed in more detail in Chapter 6.

Figure 2-1.  Overview of Micronutrient Production
                                                                        N,P,K Fertilizer
     Brass Mill Slag
               Galvanizing
               Skimmings
RE3E5
*;—..-  v	..^. ^—-'
Spent Acids  Tire Ash    Brass   EAFDusI
               Fume Dust  (K061)
                                                                         Land Application
                                                    Sources
                                                                  :,_;,
                                                         Overview of the Micronutrient Fertilizer Industry

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Overview  of the Micronutrient Fertilizer Industry

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            Industrial Sources d  Zinc-Bearing  Byproducts
   A  Imost any zinc-bearing industrial byproduct could be used to manufacture micronutrients.
  /\ However, .the Resource Conservation and Recovery Act (RCRA) places certain restrictions on
JL  JLdie use of hazardous waste-derived fertilizers (discussed in Chapter 7). In 1999, the tons of zinc
micronutrient fertilizers produced from nonhazardous materials was roughly equivalent to the tons of
zinc micronutrient fertilizers produced from hazardous waste8. Table 3-1 lists the most common
industrial byproducts used in the production of zinc micronutrients, including the estimated amount
generated and used in fertilizer production in 1997 (or the most current year data was available),  the
typical RCRA status of that material (i.e., whether hazardous or nonhazardous), and the zinc content.


  Table 3-1  Industrial Byproducts Most Commonly Used in Zinc Micronutrient Fertilizers
Annual Arinual Amount Used in Typical Zinc Content
Wlatenai Generation (tons) Pert lizer Production (tons) RCRA Status (%)
! i .
EAF dust
(K061)
Brass fume dust
(D006, D008)
Tire ash
(D006, D008)
Zinc fines
from galvanizing
925,000
32,200
7,500
Unknown
10,000
842
3,120
10,836
Hazardous
(Pb, Cr, Cd)
Hazardous
. (Pb, Cd)
Hazardous
(Pb, Cd)
Nonhazardous
15-25
40-60
27-35
60-75
 Currently, the following industrial processes are identified
 as sources of zinc for the micronutrient industry: steel
 manufacturing,   galvanizing,  brass  manufacturing
 (foundries and mills), and tire incineration. This list may
 change over time due to changes in industrial processes
 and  the changing  regulatory environment for zinc
 micronutrients. This chapter provides a brief description
 of each manufacturing process that creates zinc byproduct
 materials for use in the micronutrient industry. Process
 flow diagrams are included at the end of the section.
  Industries Generating
Zinc-Bearing Byproducts

• Steel Manufacturing;
• Galvanizing;
• Brass Foundries;
• Brass Mills; and
• Tire Incineration.




                                                           Industrial Sources of Zinc-Bearing Byproducts

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      3.1  Steel Manufacturing: Electric Arc Furnace Dust (KDBt)
      The electric arc furnace (EAF) is uniquely suited for the production of high quality steels. The furnace
      is a cylindrical vessel with a dish-shaped refractory hearth and three electrodes that lower from the
      dome-shaped, removable roof. Tar-bonded magnesite bricks form the lining of the furnace. The walls
      typically contain water-cooled panels that are covered to minimize heat loss. The electrodes may also
      be equipped with water- cooling systems.

      The cycle in EAF steelmaking consists of scrap  charging, melting, refining, de-slagging, and tapping.
      In addition to scrap steel, the charge may include pig iron  and alloying materials. As the steel scrap is
      melted, additional buckets of scrap may be added to the furnace. The EAF generates heat by passing
      an electric current between electrodes through the charge in the furnace. Lime-rich slag removes the
      steel impurities (e.g., silicon, sulfur, and phosphorus) from the molten steel. Oxygen may be added to
      the furnace to speed up the steelmaking process. At the end of a heat, the furnace tips forward and the
      molten steel  is poured off.  Most EAFs  are operated with dry air cleaning systems which  capture
      released particulates as dust, although a small number of wet and semi-wet systems also exist which
      capture particulates as sludge. Figure 3-1 presents a simple  schematic of the EAF steelmaking process.

      Figure 3-1.  Electric Arc Furnace Steel Manufacturing
                                                                             Air Outlet
                                                                Baghouse
                 Scrap
                            Furnace
                                                                EAF Oust (K061)
     Operation of an EAF generates K061, a listed RCRA hazardous waste defined as "emission control
     dust/sludge from the primary production of steel in electric furnaces." Approximately 90% of partic-
     ulate emissions from an EAF are generated during the melting and refining steps and the remaining
     10% are generated  during charging and tapping9. Generally a mill generates between 20 and 40
     pounds of EAF dust per ton of steel produced9.
Industrial Sources of Zinc-Bearing Byproducts

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K061 generation includes entrainment of particles of calcium oxide (CaO), rust, and dirt that are in
the scrap metal and pulled out of the EAF in the off-gas system. In addition, certain metals volatilize
as the scrap metal heats up (iron,  zinc, lead, cadmium, and ckrorhium). These metals .tend to form
oxides following volatilization and are present as such in the EAP dust. EAF dust can vary greatly in
composition depending on the composition of the scrap and additives used. When lower grades of
steel are used (mainly in carbon steel production), the dust generated can contain, concentrations as
high as 44% for zinc oxide and 4% for lead' oxide9. Dust from stainless steel production can contain
high levels of chromium and nickel oxides (12% and 3%, respectively), as well  as lower levels of cad-
mium (around 0.1%)9. Table 3-2 presents concentrations  of metals in EAF dust for stainless and car-
bon steel production.

                 Table 3-2 Comparative Chemical Composition of Dust from EAFs
I * '
„. . . Stainless Steel Dust Carbon Steel Dust
unemicai (% bi wejght) (% by wejght)
Iron
Zinc
Cadmium
Lead
Chromium
Calcium Oxide
31.7
1.0
0,16
1.1
10.2
3.1
28.5
19.0
<0.1
2.1
0.39
10.7 (a)
                 (a) Calcium oxide and magnesium oxide combined. •
                 Source: AISI, 2000.

Over the past few years, dioxin and furan generation in the incineration processes used in steel man-
ufacturing has become an  area of study since the components of the off-gas stream in an EAF may
result in the formation  of dioxins. The Foundation of Metallurgical Research showed that the biggest
contributors to dioxins in scrap  steel melting were polyvinyl chloride  (PVC)  coated  scrap and oily
scrap10. It was also found that the baghouse outlet emission concentrations of dioxins ranged  from
20% to 60% of the inlet stream concentration. These data indicate that dioxins are captured in the
baghouse and this conclusion is supported by research that indicates that 20% to 30% of dioxins are
bound to particulates".

There are  17 forms of dioxins  considered  to  be toxic. The most toxic dioxin is 2,3,7,8-tetra-
chlorodibenzo-p-dioxin (TCDD). Other similar dioxins have been assigned toxicity equivalency fac-
tors (TEFs) relative to 2,3,7,8-TCDD,  which is assigned a TEF  of  1.  The total dioxin equivalency
(TEQ) is determined by summing the toxicity weighted values of all dioxins. Raw EAF dust (K061)
was found  to have a TEQ concentration of 815 ng/kg and granular zinc fertilizer from K06l was
found to have concentrations of 342 and 322 ng/kg4. The TEQ values for K061 and granular zinc fer-
tilizer do not exceed the RCRA nonwastewater standard for all TCDDs of 1,000 ng/kg12.

In recent years, most micronutrient companies have stopped using K061  and moved to other sources
of zinc. One U.S. company still  uses K061 to create zinc oxysulfate  in a process located  on site at a
steel manufacturing plant.  Since  the facility is located at the byproduct source, there is no transporta-
tion or storage of the K06113.
                                                             Industrial Sources of Zinc-Bearing Byproducts
                                                                                                      f • "." -•".-• ".  •-
                                                                                                      f ;*,M;- --

                                                                                                      ?~'^: 4

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      Currently, the primary user of K061 in the United States is Horsehead Industries. Horsehead uses high
      temperature separation techniques to obtain zinc and lead products for sale back to the metals indus-
      try". Zinc Nationale in Monterrey, Mexico receives some zinc oxide from Horsehead14. Zinc Nationale
      produces zinc oxide and zinc sulfate compounds from K061 for use as animal feed and fertilizer. It is
      suspected that some of these micronutrients are sold in the United States7.

      3.2  Brass Smelters and Foundries: Brass Fume Dust (DDDB, DDDB)
      Both foundries and smelters melt metals and form them for use. Smelters take metal-bearing materi-
      als and process them into ingots. Foundries process ingots into shapes that can be used commercially.
      Smelters and foundries exist for every industrial metal. Brass is an alloy composed of copper and zinc.
      Red brass contains 6 percent of zinc while yellow brass contains up to 41 percent15. Brass smelters and
      foundries are of interest because the zinc content of their byproducts is sufficient for  use in micronu-
      trients.

                    Smelters'. Brass  smelting involves collecting and melting raw materials  for forming into
                    ingots. A general diagram of the process is depicted in Figure 3-2. Copper- and zinc-
                    bearing raw or recycled materials, such as copper wire and radiators, are collected and
                    melted. Chemicals and other elements are added to the molten metal to create a desired
                    mixture. The mixture is poured into forms and allowed to cool. After removal from the
                    forms, the product is cleaned and excess metal is removed to be recycled. Metal shav-
                    ings can either be recycled back into  the process or sold  to a byproduct industry. The
                    final product is  a metal ingot with specific, known properties16.

                   Figure 3-2.  Brass Foundry Processing
                                                        D006/D008
                                         Furnace
                                                         Mold
                                                                        Cooling
Brass Ingots
industrial Sources of Zinc-Bearing Byproducts

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              Foundries. Brass foundry processes typically involve melting brass ingots and brass
              scrap in an induction furnace, which consists  of hollow vertical cylinder lined with
              heat-resistant refractory material arid ringed with electric coils17. Heat induced by the
              electric coils melts metal inside the furnace. The molten metal is then cast in molds,
              which are most frequently made of a moist sand media ("green sand"), although other
              molding methods, including investment casting and permanent molding are also used
              for brass. Molds are prepared by compressing sand in a box or "flask" around a wood
              or plastic pattern (shaped like the exterior of the desired product); once the sand is
              mechanically compacted in shape, die pattern is removed. The top and bottom halves,
              or "cope" and "drag"of the mold, are formed  separately and a core (shaped like the
              interior space of the  product) is set  into the mold when the two halves are joined,
              forming a cavity. Molten brass is transferred (tapped) from the furnace and poured into
              the mold cavity through a prepared channel in the mold, "called a sprue18-19. The molds
              are then transferred from the dedicated pouring area and cooled, allowing the metal to
              solidify. When cool, the castings  are separated from the mold and core sand by shak-
              ing,  knocking or tumbling in a process known as "shake out"18. Sprues and other excess
              metal and sand are removed from die casting with hammers and saws and are returned
              to the furnace as scrap. Finally, the product surface is cleaned and finished using grind-
              ingi  shot blasting, and machining methods. A general diagram of the process is depict-
              ed in Figure 3-3.     '      .

              Figure 3-3.  Brass Foundry Processing
                                                        1
                                       Finishing  •*     Inspecting
                                                             Cleaning
Both brass smelters and brass  foundries have similar byproduct sources that could be used by the
micronutrient industry. During the melting and pouring process, particles coming off the molten
metal are collected using air cleaning systems, similar to the systems used with electric arc furnaces to
capture released particulates as  dust or sludge16. Brass fume dust is usually characteristically hazardous
for both lead and cadmium and is designated as D006 and D008. Lead levels in brass fume dust can
be as high as six percent20. Currently, brass fume dust is primarily used in animal feed production or
for zinc reclamation8. Shavings or chips from cleaning or-post-process forming are also valuable sources
of zinc.
                                                            Industrial Sources of Zinc-Bearing Byproducts

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      3.3  Tire Incineration for Energy  Recovery: Tire Ash (DQDB, DD08)
      Tire-to-energy facilities use the heat generated from the incineration of tires as a source of energy.
      About 5% of the weight of the tires incinerated remains as ash. The ash is collected from particulate
      matter captured in a baghouse similar  to brass and steel fume collection. The baghouse dust, which
      contains zinc, has been used as a micronutrient source in the past8.

      Tire  ash  is characteristically hazardous for both lead and  cadmium and designated as D006 and
      D0088. Tire ash, as a raw material, has a total dioxin equivalency unit concentration (toxicity weight-
      ed average of dioxin congeners) of  1.62 ng/kg; granular zinc fertilizer made with tire ash has a con-
      centration of 5.60 ng/kg4. Dioxins are discussed in more detail in Section 3.1. The dioxin levels in tire
      ash are well below  the RCRA  nonwastewater standard for all TGDDs of 1,000 ng/kg12.  It is not
      believed that micronutrient manufacturers use tire ash as an input to their process at this time7.

      3.4  Galvanizing Operations:  Zinc  Dross  and  Skimmings  and Spent Acids
      Galvanizing is the process of applying a zinc coating to iron or steel for protection from corrosion. The
      zinc coating is applied using a hot-dip galvanizing or electrogalvanizing process. Spent acids as well as
      zinc-bearing skimmings from either galvanizing process can be processed and used as raw materials in
      the micronutrient industry2. Zinc skimmings are  considered a non-hazardous waste and are not sub-
      ject to RCRA controls20. Lead levels  in non-hazardous galvanizing waste are typically between one and
      two percent21.

      Hot-dip galvanizing is a five-step  process that includes cleaning, annealing, coating with zinc, chemi-
      cal treating, and working. Four different processes can be used in the cleaning step, all resulting in the
      removal of surface oils and impurities:

             1. Flame oxidation of the steel;
             2. Electrolytic cleaning, scrubbing, hot-water rinsing, and hot-air drying of the steel;
             3. Acid pickling, alkaline cleaning, and fluxing of the steel;  and
             4. Cleaning and annealing in one step using a reducing-flame furnace.

      Annealing is the process by which the steel (or iron) is heated to prepare the surface for reaction with
      molten zinc. Annealing usually takes place during the cleaning process but can be conducted after-
      wards. After cleaning and annealing, the metal is  dipped in molten zinc for one to ten seconds. The
      galvanized metal is cooled before  being treated with chromium compounds to resist staining. Finally,
      the product is cold worked to ensure a more consistent surface21. Figure 3-4 presents a simple diagram
      for the hot-dip galvanizing process.

      Figure 3-4.  Hot-Dip Zinc Galvanizing  Process
              Cleaning
                        Rinsing
                                  Annealing
                                            Rinsing
  Zinc
  bath
(Coating)
                                                                          Chemical
                                                                          Treating
Cooling and
 inspection
Industrial Sources of Zinc-Bearing Byproducts

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The zinc micronutrient industry is primarily interested in waste products from the coating step.
During the galvanizing process an oxide film can develop on the surface of the molten zinc; this film
must be removed to prevent interference with the reaction of the zinc with the metal to be galvanized.
It is common for the zinc bath to contain a small amount of lead, iron, and aluminum.  Excess iron
can settle to the bottom of the bath as  dross (FeZn13) or it may react with excess aluminum to form
an iron-zinc-aluminum alloy which floats to the surface as skimmings before being removed21.

Zinc-bearing materials recovered from the bath that  can not be recycled into the process are sold to
zinc recycling facilities who process the materials for sale back to galvanizers, to brass foundries, or to
the micronutrient industry.

Electrogalvanizing involves preparation steps similar to hot-dip galvanizing. The methods differ in the
application of the zinc to the galvanized metal. Electrogalvanizing does not require the use of furnaces,
molten zinc, or a cooling tower. The electrogalvanizing process uses an electrical current which passes
through the zinc solution from an anode to the galvanized metal. The process allows the zinc to bond
to the iron or steel. Zinc can be applied from anodes that are constructed of a soluble zinc material or
the zinc can be applied from a process  solution21. Any spent solution that contains zinc still in solu-
tion is a viable byproduct for the micronutrient industry.

Before use, the galvanizing byproduct material is processed by the zinc reclaiming industry to create
two products: zinc fines and zinc metal ingots. Zinc fines are sold to the micronutrient industry while
zinc metal ingots are sold back to the galvanizing industry or to brass foundries7.
                                                             Industrial Sources of Zinc-Bearing Byproducts

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Industrial Sources of Zinc-Bearing Byproducts

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                                              of  Zinc  MicrnnutriEnts
                                                          Types of Zinc Micronutrients

                                                            • Zincsulfate;
                                                            • Zincoxysulfate;
                                                            • Ammoniated zinc sulfate;
                                                            • Zinc chloride; and
                                                            • Zinc oxide.
       The compounds most commonly used to  deliver
       zinc to the soil are zinc sulfate and zinc oxysulfate.
       Zinc sulfate is normally used in the form zinc sul-
fate  monohydrate. The physical properties of sulfates
make them well suited for fertilizer use because they are
water soluble and dissolve easily into the soil2. Additional
compounds that can be used to deliver zinc are ammoni-
ated  zinc  sulfate,  zinc  chloride,  and zinc  oxide.
Ammoniated zinc sulfate is  used when blending with
liquid phosphorus fertilizers.  Zinc  chloride and zinc
oxide are not used as frequently but maintain a small
portion of the market7. The processes used to  develop
each compound are similar, and are described below.

EPA has estimated that there were approximately 16 facilities producing zinc micronutrient fertilizers
in 1998. Only two of the zinc micronutrient fertilizer producers were known to use hazardous feed-
stocks; the remainder use nonhazardous sources. Two additional facilities are believed to use hazardous
byproducts  to produce zinc micronutrients for use in animal feedstocks8.


4.1  Zinc Sulfate
Figure 4-1 presents a simple process flow diagram for zinc sulfate manufacturing. Zinc sulfate is cre-
ated by digesting  a zinc source in sulfuric acid  and water. The amount of sulfuric acid used in the
process is determined stoichiometrically to react with all of the zinc contained in the byproduct. Since
zinc sulfate is water soluble, the liquid may be filtered to remove wastes and impurities (lead and cad-
mium are of greatest concern). Filtered metals are sent to a smelter for reprocessing or stabilized and
sent to a landfill. The resulting zinc sulfate slurry is either packaged for sale as a liquid fertilizer or sent
to a drier where it is crystallized. Some of the dry zinc sulfate is sold in the crystallized form,  but most
is granulated and sized for sale. Oversized materials are sent through a hammer mill and reintroduced
to the granulator with any undersized materials7. The filtration process results in a consistent product,
regardless of the specific raw materials used8. Table 4-1 presents some limited results of contaminants
present in samples of zinc sulfate micronutrient products made from industrial byproducts.

Table 4-1 Sample  Results for Zinc Sulfate Monohydrate Micronutrient Products
Fertilizer Range of Zinc in CadrUum Lead Comments
Type Fertilizer (%) (mg/kg); (mg/kg)
Zinc Sulfate
[Zinc Sulfate
Monohydrate
35.5 - 36
31.4-37.7
<2.7 - 28
4 - 28.8
25-69
3 - 84.2
Based on average values
for four different products.
Based on composite samples of five
different products over four years.
                                                                                                      ^T


                                                                                                      111 \ |1
                                                                                                             m\

                                                                                                           ,.:*WI
Source: Big River Zinc, Tetra Micronutrients.
                                                              Processing/Recovery of Zinc Micronutrients

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      Figure 4-1. Zinc Sulfate Manufacturing
                                                                 Tractor
      4.2  Zinc DxysulfatE
      Zinc oxysulfate is created by combining a zinc-bearing byproduct with sulfuric acid. This process
      involves putting byproduct dust in a rotating drum or tube type granulator and spraying it with a sul-
      furic acid and water mix. As discussed in Chapter 2,  the  byproduct may have to be ground into a
      usable form before entering the process. The raw material, water, and sulfuric acid mixture is granu-
      lated and dried to remove excess water. Granulated zinc oxysulfate is sent through a series of sizing
      screens to divide the mixture into marketable sizes. Sometimes this process is reversed and the granu-
      lated zinc oxysulfate is sized before being dried. Oversized materials are sent through a hammer mill
      and reintroduced to the granulator with any undersized materials. After packaging, the sized zinc oxy-
      sulfate is sold to fertilizer manufacturers. For effective crop use, typically 35% to 50% of the zinc is in
      water-soluble form2. Figure 4-2 presents a simple process flow  diagram for zinc oxysulfate manufac-
      turing.

      Traditionally, zinc fertilizer manufactured  from K061  has been produced in oxysulfate  form. Since
      there is no filtration step in the manufacture of zinc oxysulfate, any deleterious materials in the raw
      materials that are not filtered out during byproduct processing are in the final product23. There has
      recently been a movement away from the manufacturing of zinc oxysulfate using industrial byprod-
      ucts20. Table 4-2 presents some limited results  of contaminants present in samples of zinc oxysulfate
      micronutrient products made from industrial byproducts.
Processing/Recovery of Zinc Mieronutrients

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Figure4-2.  Zinc Oxysulfate Manufacturing
                                                                     Farmers
Table 4-2 Sample Results for Zinc Sulfate Monohydrate Micronutrient Products
Source Range of Zinc in Cadmiurr) Lead Comments
Fertilizer (%) (mg/kg)| (mg/kg)
i
Characteristic
Hazardous Waste
(non-K061)
K061
Non Hazardous
Raw Materials
17.7-20
'18-19
20-36
ND-39
<270 - 297
<20-<150
800-1,300
14,280-15,000
<50-<1,000
Based on the average of product
monthly composite analyses for 1997
and other sample data.
Based on the average of product
monthly composite analyses for 1997
and other sample data.
Based on information provided on
typical analysis results for three
products.
 Source: Tetra Micronutrients, Bay Zinc.


 4.3  Ammnniated Zinc Sulfate
 Chemical properties prevent zinc sulfate from being  soluble in phosphate-based liquid fertilizer.
 Mixing ammonia with zinc sulfate creates a product, ammoniated  zinc sulfate, which is soluble in
 phosphate-based liquid fertilizer7. Ammoniated zinc sulfate is created by adding ammonia after the
 creation  of liquid zinc sulfate. Manufacturing'companies either create the zinc sulfate themselves or
 buy it before it goes to the fertilizer blender7. The final product is sold to a fertilizer blender.


 4.4  Zinc Chloride
 Zinc chloride is created using the same process as zinc sulfate except hydrochloric acid is used in place
 of sulfuric acid. However, the lead contaminants that may be present from industrial byproduct
 sources are dissolved by hydrochloric acid during this process. Because the lead is now dissolved, it is
 no longer possible to remove this contaminant through filtration. Therefore, if starting with the same
 source of zinc byproduct, zinc chloride has higher concentrations of lead than zinc sulfate. In addi-
 tion, while sulfides are considered beneficial to crops, chlorides may sometimes harm them7.
                                                                 Processing/Recovery of Zinc Micronutrients

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      4.5  Zinc  Oxide
      Zinc oxide is not typically made from industrial sources. One method of producing zinc oxide is by
      roasting sphalerite (ZnS), a naturally occurring zinc compound. The zinc oxide is sold as a fine pow-
      der or in granular form. Since it is insoluble, it is not immediately available to crops when applied in
      a granular form2. Zinc oxide is not extensively used as a fertilizer7.
Processing/Recovery of Zinc Micronutrients

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                                                  Product Formulation
 1 "V ecommended application rates for mioronutrients are typically much lower than for N-P-K fer-
 1^^ tilizers. Because of this, micronutrients may be combined with N-P-K fertilizers to reduce costs
JL ^and improve application. Micronutrients are incorporated, bulk blended, or coated onto gran-
ular fertilizers, or mixed with liquid fertilizers, to create final formulated fertilizer products.

5.1  Liquid  Formulating
Liquid formulations typically contain mixtures of one or more raw materials, inert ingredients, and a
base solvent (such as water), and may also contain emulsifiers or surfactants. Solid materials, such as
powders or granules, may also be used as part of a liquid formulation by dissolving or emulsifying the
dry materials to form a liquid or suspension. The formulated product may be in a concentrated form
requiring dilution before application, or may be ready to apply.

Micronutrients may be applied in a liquid form alone or mixed with fluid N-P-K fertilizers. For exam-
ple, zinc micronutrients are often mixed in starter fertilizers. However, the solubility of the micronu-
trient impacts the degree to which it may be mixed in a fluid fertilizer. Where solubility limits the
amount of micronutrient that  can be added to a fluid fertilizer, a suspension fertilizer may also be
used. Typically, powdered sources  of micronutrients are incorporated to the  fluid fertilizer just prior
to application in the field. Because complete solution of the micronutrient is not required, higher con-
centrations of micronutrients (such as zinc oxide) can be incorporated.
An example of a liquid-based formulating line
is shown in Figure 5-1. Typical liquid formu-
lating lines consist of storage  tanks or  con-
tainers to hold active and inert raw materials,
and a mixing tank for formulating the  final
product. A storage tank may also be used on
the formulating line to hold the formulated
product, prior to a packaging  step. Facilities
may receive their raw materials  in bulk and
store them in bulk storage tanks, or they may
receive the raw materials in smaller quantities,
such as 55-gallon drums, 50-pound bags, or
250-gallon  minibulk  containers or  "totes."
These  raw materials are either piped to the
formulation vessel from bulk storage tanks, or
added directly to the vessel from drums,  bags,
or  minibulks  (smaller, refillable containers).
Typically, water or the base solvent is added to
the formulation vessel  in bulk quantities.
Figure 5-1. Typical Liquid-Based Formulating Line
   Drums
                                    Formulated
                                      Product
                                      Storage
                     Formulation
                       Vessel
         Minibulk
The formulating line may also include piping and pumps for moving the raw material from the stor-
age tanks to the mixing tank, and for moving formulated product to the packaging line. Other items
that may be part of the line are pre-mixing tanks, stirrers, heaters, bottle washers, and air pollution
control equipment. Some lines may also contain refrigeration units for formulation and storage units,
scales, and other equipment.
v 4
                                                                                   Product Formulation

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      5.2  Dry Formulating
      Dry formulations may be in different forms, such as powders, dusts, or granules. They are formulated
      in various ways, including mixing powdered or granular actives with dry carriers, spraying or mixing
      a liquid ingredient onto a dry carrier, soaking or using pressure and heat to force ingredients into a
      solid matrix, and drying or hardening an ingredient solution into a solid form. These dry products may
      be  designed for application in solid form or to be dissolved or emulsified in water or solvent prior to
      application.

      Micronutrients may be applied in a granular form alone or blended with N-P-K fertilizers. More often,
      a fertilizer dealer purchases fertilizer products in bulk and blends them together in specific proportions
      according to the needs of the end user or farmer. Blending typically occurs just prior to field applica-
      tion to minimize the chance for chemical reactions to occur.

      Dry formulating lines typically have tanks  or containers to hold the active ingredients and inert raw
      materials, and may include mixing tanks, ribbon blenders, extruding equipment, vacuum or other type
      of drying equipment, tanks or bins  for storage of the formulated product, pelletizers, presses, milling
      equipment, sieves, and sifters. Figures 5-2 and 5-3 are examples of granular and dry spray-coated pro-
      duction lines.                                                        •

      The coating procedure for micronutrient fertilizers is usually simple, using rotary drum or ribbon mix-
      ers. Typically, a finely ground micronutrient is combined with a granular fertilizer. A liquid binding
      agent is then sprayed onto the granules during mixing. Binding agents include water, waxes, oils, or a
      fertilizer solution. Anti-caking agents may also be used. Due to the increased costs associated with this
      formulation, coating is used primarily to add micronutrients to specialty fertilizers.


      Figure 5-2.  Typical Granular Formulating Line      Figure 5-3.  Typical Dry Spray-Coated  Formulating Line
           Bags
                                    Ribbon
                                     Mixer
           Formulated
             Product
             Storage
                                                              Heated
                                                               Air
                                                                      Spray Dryer
                                                                                       Air
                                                        Liquid
                                                       Ingredient
                                                       Hold Tank
                                                                               Solids
                                                                                            Cyclone
                                                                                           Dust
                                                               Final
                                                            Product Bin
Product Formulation

-------
Raw materials for dry fertilizer products may be liquid or solid. Liquid raw materials may be stored in
rail tank cars, tank trucks, minibulks, drums, or bottles. Dry raw materials may be stored in silos, rail
cars, tank trucks, minibulks, supersacks, metal drurns, fiber dflimsj bags, or boxes. Liquid raw mate-
rials may  be pumped, poured, or sprayed into formulation vessels, while dry raw materials are fre-
quently transferred to formulation equipment by screw conveyors (consisting of a helix mounted on a
shaft and  turning in a trough), through elevators, or by pouring.

Dry formulating lines may also include piping and pumps for moving raw materials from storage tanks
to the formulation equipment, and for moving formulated product  to the packaging equipment.
Other items that may be included in the dry product line are pre-mixing tanks, tanks for storing for-
mulated product prior to packaging, stirrers, heaters, refrigeration units on formulation and storage
equipment, scales, and air pollution control equipment (e.g., cyclones, filters, or baghouses). Dry
products may be packaged into rail tank cars, tank trucks, totes, and minibulks, but are typically pack-
aged into bags, boxes, or drums.
-  .f


                                                                                                       \
                                                                                   Product Formulation

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Product Formulation

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                        Land Application  nf Zinc Micrnnutrients
s
oil applications are the most commonly used and effective methods for correcting zinc deficiencies2.
This chapter briefly discusses the application of zinc micronutrient fertilizers to cropland. The
sources and classes of zinc micronutrient fertilizers were discussed in Chapter 2.
B.I  Application Methods
Micronutrients may be applied alone or may be mixed in with a nitrogen, phosphorus, or potassium
(NPK)  fertilizer. Micronutrients are typically applied in combination with a NPK fertilizer, which
results in a more uniform fertilizer distribution. It also helps to reduce application costs since all the
required fertilizer is applied at once. One drawback is possible reactions between the various chemi-
cals in the fertilizer2.                                      •             ,

There is no conclusive data on which type of zinc fertilizer is most effective. Most fertilizer distribu-
tors perceive no difference between the two major types  of zinc micronutrient fertilizers: zinc oxysul-
fate and zinc sulfate monohydrate. Zinc sulfate monohydrate may be more readily available to plants
since it is more soluble. However, it is possible that chemical reactions in the soil can convert zinc oxy-
sulfate into  a more usable form. Zinc is applied to cropland based on the concentration needed. The
average zinc application rate is 5 pounds per acre.8

Fertilizers can be applied in many forms, such as pellets (the most common), powders, or liquids. The
selection of the application method depends on a variety of factors including fertilizer class, crop type,
soil type, and timing of application (i.e., at which stage of the crop growth cycle the fertilizer is to be
applied). The basic application methods include surface application (e.g., broadcast or band applica-
tion), subsurface application (or injection), irrigation, and foliar application which are described in
greater  detail below.
Broadcast Spreading.  Broadcast  spreading  is  a
method by which the fertilizer is evenly spread
across the soil surface. It is most often  used to
apply dry fertilizers and is performed prior to
planting. Incorporation of  the fertilizer  through
plowing or harrowing can help prevent runoff and
help make the nutrients more available for uptake
at the root zone. The preferred form of fertilizer for
broadcast spreading is pellets since they are easier
to handle than powder. Powder can stick together,
preventing free flow in the hopper of the spreading
equipment25. Figure 6-1   depicts  a  broadcast
spreader.
                                              Figure 6-1.  Broadcast Spreading
                                                      Fertilizer
                                                      Hopper
                                                                             Broadcast Spreader
                                                                                                 -   ^%&>m
                                                                                                   •='%* I

                                                                                                          •Ss-i-t
                                                                                                          '«
                                                                                                  :f. I
                                                                                                  '„ g: .   -^---r^^
                                                                                                         j§ij
                                                                                                         * '
                                                                                                         -~fr:
                                                                  Land Application of Zinc Micronutrients

-------
      Band Application. Band application (banding) is a
      method of applying fertilizer to the soil surface in
      narrow bands along the side of a row of plants. A
      fertilizer that can be broadcast spread can also be
      band applied. Banding is generally performed dur-
      ing cultivation but may occur during the growing
      season  (side dressing).  Lower  application rates,
      compared with broadcast application, may be used
      due to  the  lower  amount of  soil-zinc contact2.
      Figure 6-2 depicts band application.

      Injection. Injection is used to apply dry or liquid
      fertilizers  below the soil surface and  close to the
      root zone. Blades or furrow openers are used to cre-
      ate channels into which the fertilizer is dropped.
      Injection of fertilizers helps prevent loss of nutri-
      ents due to wind and rain erosion. Injectors, how-
      ever,  require more power than  other methods of
      application and they do not perform well in stony
      soil. Fertilizer injection is often  performed at the
      time  of seeding to get the crop off to a fast-start25.
      Figure 6-3 shows an example of injection of liquid
      fertilizer.

      Fertigation.  Fertigation is the liquid application of
      a water-soluble fertilizer with irrigation water. The
      concentrated fertilizer is metered into the irrigation
      supply  line.  Fertigation can  be used with  both
      trickle and overhead irrigation systems. Fertigation
      can save time, fuel, and equipment compared with
      other  application methods, and  it  reduces  the
      amount of compaction from equipment traveling
      over the soil25. Fertilizers are best applied using fer-
      tigation for  crops that use drip  irrigation systems.
      Figure 6-4 shows an example of a fertigation sys-
      tem.

      Foliar Application. Foliar application is the appli-
      cation of a fertilizer directly to the crop foliage and
      is generally used as an emergency measure to cor-
      rect a zinc deficiency that occurs during the grow-
      ing season.  Foliar application is accomplished by
      spraying the fertilizer onto the leaves of the plant.
      Foliar application  is usually less effective  than
      broadcast  and band application  for correcting zinc
      deficiencies and care must be taken not to damage
      the leaves  of the plant2.
Figure' 6-2.  Band Application
                                    Fertilizer
                                    hopper
                                    Drop tube
                                    Fertilizer
                                    applicator
Figure 6-3.  Injection
Figure 6-4.  Fertigation
                                 Fertilizer
                                 injector
                              Liquid fertilizer
                              stock tank
Land Application of Zinc Micronutrients

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6.2  Application Concentrations and  Exposure
O.L  Application uonceniraiiDns anu  exposure
Table 6-1 presents common sources of zinc micronutrients use,d in land applicai
with the approximate concentration of zinc in each source. Table 6-2'presents gen^c^ ^^^
band and broadcast application procedures for correcting zinc deficiencies in various crops.
U CXpUSUrE

inc micronutrients use,d in land application activities, along
inc in each source. Table 6-2'presents general information on
Table 6-1  Sources of Zinc Used for Land Application
Source Formula Concentration of Zinc (g/kg)
Inorganic Compounds
Zinc ammonia complex
Zinc carbonate
Zinc chloride
Zinc frits
Zinc nitrate
Zinc oxide
Zinc oxysulfate
Zinc sulfate monohydrate
Zinc sulfate heptahydrate
Basic zinc sulfate
Organic Compounds
Zinc chelate
Zinc chelate
Zinc chelate
Zinc lignosulfonate
Zinc polyflavonoid

Zn-NHg
ZnC03
ZnCI2
Fritted glass
Zn(l\l03)2-6H20
ZnO
ZnO + ZnS04
ZnS04-H20-
ZnS04-7H20
ZnS04-4Zn(OH)2

l\la2ZnEDTA
l\la2ZnHEDTA
IMaZnNTA
-
•
....
100
520-560
480-500
100-300 ,
220
500-800
400-550
360
230
550

140
90
90
50-80
50-100
Source: Mortvedt
                                                                 Land Application of Zinc Micronutrients

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     Table 6-2 Information For Applying Zinc Micronutrient Fertilizers Using Band and Broadcast Procedures
i :
Crop Zinc Source Zinc Application Application : Comment !
Rate (kg/ha) Method ' I
Red Mexican
bean, sweet corn
Rice
Corn
Corn
Corn
Corn, "snapbean,
vegetables
Corn, snapbean,
vegetables
Flax
Corn, bean,
grain, sorghum,
sweet corn
Corn, bean,
grain, sorghum,
sweet corn
Corn, sorghum
Corn, bean,
flax, potato,
sorghum,
soybean
Na2ZnEDTA
ZnS04, ZnO
ZnS04
ZnS04, ZnO
Zn chelate
ZnS04, ZnO
Zn chelate
ZnS04
ZnEDTA
ZnS04
ZriEDTA
ZnS04
ZnS04
ZnS04
Na2ZnEDTA
ZnS04
ZnS04
0.9-1.8
9.0
34.0
6.6
11.0
2.2 - 3.3
3.3
0.6-1.1
4.5 - 9.0
1.1 -2.2
2.2 - 4.5
0.6-1.1
11.0
11.0-17.0
5.6-11.0
1.1 -2.2
<1.1
11.0
5.5 •
5.6-11.0
1.0-5.5
Broadcast
Broadcast
Broadcast
Band
Broadcast
Broadcast
Band
Band
Broadcast
Broadcast
Band
Band
Broadcast
Broadcast
Broadcast
Band
Band
Broadcast
Broadcast
Broadcast
Band
Apply with macronutrient fertilizer and
plow in.
Surface apply before flooding.
Reapply every 4 to 5 years.
Use finely divided ZnO.
Band with starter fertilizer; use finely
divided ZnO.
Apply with l\l, P, and K fertilizer.
Band with l\l, P, and K fertilizer.
Incorporate by plowing.
DTPA extractable Zn, <0.5 mg/kg
DTPA extractable Zn,
. 0.5 to 1 .0 mg/kg
DTPA extractable Zn1 <0.5 mg/kg;
band with starter fertilizer
DTPA extractable Zn, <0.40 mg/kg
DTPA extractable Zn,
0.41 to 0.81 mg/kg
Reapply every 2 to 4 years.
     Source: Mortvedt


     EPA performed a risk assessment to estimate the potential risks to human health and the environment
     from contaminants in NPK fertilizers, micronutrient fertilizers, and soil amendments26. Zinc micronu-
     trient fertilizers were evaluated as part of the study. The study evaluated the exposure risk to farmers
     and their children  through the following exposure routes23:

             • Direct ingestion;

             • Ingestion of soil amended widi fertilizers;

             •Inhalation of particles and vapors during fertilizer application and tilling;


Land Application of Zinc Micronutrients

-------
       • Ingestion of plant and animal products produced on soil amended with fertilizers; and,

       • Ingestion of fish from streams located adjacent to fertilizer-amended fields.


The study concluded hazardous constituents in fertilizers generally do not pose a health or environ-
mental risk. The study did find there was a risk from dioxins and arsenic which may be found in some
micronutrient fertilizers. However, usually the risk could be attributed to a single fertilizer sample that
had an unusually high contaminant concentration. For zinc micronutrient fertilizers, only 1 sample in
12  showed a risk for indirect exposure to dioxin.26 For more information, including estimates of the
addition of metals to soil from zinc micronutrients, this study can be accessed through EPA's web site,
at www.epa.gov/epaoswer/hazwaste/recyde/fertiliz/risk/index.htm.
                                                                  Land Application of Zinc Micronutrients
-
-

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Land Application of Zinc Micron'utrients

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                                Overview  of Existing Regulations
       This chapter provides  a brief overview of existing regulations that  affect the micronutrient
       fertilizer industry. The chapter contains background material on certain federal and state reg-
       ulations that would be applicable to facilities generating industrial byproducts containing zinc,
as well as micronutrient processing facilities. The chapter also provides a brief look at international
regulations.

7.1   Resource Conservation and  Recovery Act  (RCRA)
The Solid Waste Disposal Act (SWDA), as amended by the Resource Conservation and Recovery Act
(RCRA) of 1976, addresses solid and hazardous waste management activities. The Act is commonly
referred to as RCRA. The Hazardous and Solid Waste Amendments (HSWA) of 1984 strengthened
RCRA's waste management provisions and added Subtitle  I,  which governs underground storage
tanks (USTs),

Regulations promulgated pursuant to Subtitle C of RCRA (40 CFR Parts 260-299) establish a "cra-
dle-to-grave"  system governing hazardous waste from  the point of generation to disposal. RCRA haz-
ardous wastes include the specific materials listed in the regulations (discarded commercial chemical
products, designated with the code "P" or "U"; hazardous waste from specific industries/sources, des-
ignated with  the code "K"; or hazardous  wastes from non-specific sources, designated with the code
"F") or materials which exhibit a hazardous waste characteristic (ignitability, corrosivity, reactivity, or
toxicity and designated with the code "D"). Most RCRA requirements, are not industry specific, but
apply to any  company that generates, transports, treats, stores, or disposes of hazardous waste.

Entities that  generate hazardous waste are subject to waste accumulation, manifesting, and record-
keeping standards. A hazardous waste facility may accumulate hazardous waste for up to 90 days (or
180 days depending  on the  amount  generated per  month)  without a permit or interim status.
Generators may also treat hazardous waste in accumulation tanks or containers  (in accordance with
the requirements of 40 CFR Section 262.34) without a permit or interim status.

Facilities that treat, store, or dispose of hazardous waste are generally required to  obtain a RCRA per-
mit. Subtitle C permits for treatment,  storage, or disposal facilities contain general facility standards
such as contingency plans, emergency procedures, recordkeeping and reporting  requirements,  finan-
cial assurance mechanisms, and unit-specific standards. RCRA also contains provisions  (40 CFR Part
264 Subparts I and S) for conducting corrective actions which govern  the cleanup of releases of haz-
ardous waste or constituents from solid waste management units at RCRA treatment, storage, or dis-
posal facilities.

Although RCRA is a federal statute,  many states implement the RCRA program. Currently, EPA has
delegated its authority  to implement various  provisions of RCRA;  to 47  of the 50 states and two
United States territories. Delegation  has not been given to Alaska, Hawaii, or Iowa.
  -• rr-r
v ;'
'•'--- ti S:

         feil
                                                                       Overview of Existing Regulations

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      EPA controls the use of hazardous materials in micronutrients through the RCRA program. .RCRA
      Subpart C regulates hazardous waste management from the point of generation to ultimate disposal.
      Regulation of zinc micronutrient byproducts falls under Subpart C. The primary topics of Subpart C
      that are applicable to zinc byproduct generators and processors are:

             * Hazardous Waste Identification and Listing — Identifies characteristics of hazardous wastes
               and provides lists of wastes.

             • Generators of Hazardous Wastes — Divides hazardous waste generators into categories based
               on-quantities generated which determines the level of RCRA compliance required.

             • Transporters of Hazardous Wastes — Establishes standards for recordkeeping, labeling,-and
               transporting hazardous wastes.

             • Treatment, Storage, and Disposal— Establishes standards for treatment, storage, and disposal
               of hazardous wastes listed or identified in Subpart C. The land disposal restrictions (LDR)
               set standards for  wastes disposed directly on the land or in the ground.

      The following sections discuss general RCRA regulations that are applicable to zinc byproduct gener-
      ators and fertilizer processors.
Overview of Existing Regulations

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Waste Determinations

The definition of hazardous waste is specified in 40
CFR 261.3. This section describes what constitutes
a hazardous  waste.  Exclusions  and exemptions
from the hazardous waste definition are outlined in
40  CFR 261.4 through 261.6. The primary haz-
ardous  wastes  used in the  zinc  micronutrient
industry are K061, D006, and D008.

The type of zinc micronutrient waste present at a
site depends  on how the waste is  generated and
what  hazardous constituents are present. Waste
generators, such as steel mills and brass foundries,
generate sources of zinc micronutrients that fall.
under the  definition of hazardous waste. These
wastes are therefore regulated by RCRA. The accu-
mulation  and  transport of these  wastes  to the
micronutrient processor must follow RCRA regu-
lations. Any storage taking place at the processor's
facility— prior to  introducing the  waste into the
fertilizer production process—must also comply
with  RCRA  regulations. Once  the waste is con-
verted to  a fertilizer, the waste-derived fertilizer
would not be regulated under RCRA provided it
meets the applicable land disposal restriction treat-
ment standards.
  Hazardous Wastes Used in Zinc
       Micronutrient Industry

  • K061 -Emission control dust/sludge
   from the primary production of steel
   in electric furnaces.

  • D006 - Any waste having a
   concentration of cadmium greater
   than 1.0  mg/L. Brass fume dust and
   tire ash can fall into this category.

  • D008 - Any waste having a
   concentration of lead greater than
   5.0 mg/L. Brass fume" dust and tire
   ash can fall into this category.
  Summary of RCRA Requirements
       for the Determination of
           Hazardous Waste

Waste Generator (e.g., steel mill, brass
foundry, etc.)
 . • Sources of hazardous zinc
   micronutrient waste (e.g., electric
   arc furnace dust) must be identified.
  « The facility must accurately identify
 ' -its waste.

Micronutrient Processor (e.g., fertilizer
producer)
  • Sources of hazardous wastes used in
   the production of micronutrients (e.g.,
   K061, D006, D008) must be identified.
  • The facility must be permitted or
   licensed to receive the hazardous
   waste.
  • Any production processes using
   the hazardous waste that generates
   hazardous waste must be identified.
                                                                      Overview of Existing Regulations

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      Hazardous Waste Generator Activities
      The specific RCRA requirements for generators of hazardous waste depend on the amount of waste
      generated on site. Generators fall into one of three categories:

             1. Conditionally Exempt Small  Quantity Generators  (CESQG) — Generators of less  than
               Ikg/month of acute hazardous waste or less than 100 kg/month of other hazardous waste.

             2. Small Quantity Generators (SQG) - Generators of greater than TOO but less than 1,000
               kg/month of nonacute hazardous waste.

             3. Large Quantity Generator (LQG) - Generators of greater than Ikg/month of acute haz-
               ardous waste or greater than or equal to 1,000 kg/month of other hazardous waste.
     The generator's classification determines the
     level of RCRA compliance  required.  LQGs
     are subject to the most stringent standards,
     while  CESQGs  are  exempt from  most
     requirements. Large and small quantity gen-
     erators may  only accumulate  hazardous
     wastes on site for a limited amount of time.
     CESQGs are limited to storing 1,000  kg of
     wastes at any one time. Storing amounts
     greater than 1,000 kg would reclassify them
     as a SQG. Waste accumulation units must
     comply with  certain  standards. Generators
     must complete a hazardous waste manifest to
     accompany all shipments of hazardous waste
     off site for treatment or disposal.

     Generator  recordkeeping  and  reporting
     requirements are outlined in Subpart  D of
     Part 262 of the RCRA regulations (40 CFR
     262.40 through 262.44). Large  and  small
     quantity  generator  facilities must  retain
     signed copies  of manifests for 3 years from
     the date the waste was accepted by the initial
     transporter.  Generators  must  also  keep
     records of any test results, waste analyses, or
     other required  determinations for at least 3
     years from the date the waste was  sent for
     processing. In addition, LQGs must submit a
     biennial report that includes  the following: •
 Summary of RCRA Requirements for
     Hazardous Waste Generators

•The facility must determine the quantity of
 hazardous waste- generated on a  monthly
 basis.

•Waste streams must be properly identified.

•The facility must have an EPA Identification
 number.

•The facility must comply with all waste
 accumulation requirements (40 CFR 262.34).

•The facility must follow all waste  manifest
 requirements for off-site waste shipments
 (40 CFR 262.420-423).

"The facility must retain copies of  all
 manifests, exception reports, biennial reports
 (if required), records of test results, waste
 analyses, and other required
 determinations for at least 3 years.
             'The EPA identification number, name, and address of the generator;

             1 The EPA identification number, name, and address for each off-site treatment, storage,
             and disposal facility to which waste was shipped during the year;

             1 The EPA identification number and name of each transporter used;
Overview of Existing Regulations

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        "A description, EPA hazardous waste number, DOT hazard class, and quantity of each
         hazardous waste shipped off-site for shipments to a treatment, storage, or disposal facility;
                                           •.    3 •         •'.-••

        "A description of efforts to reduce the volume and toxicity of the wastes generated; and

        "A signed certification stating the information is true, accurate,'and complete.
Treatment,  Storage,  and Disposal Activities
Processors of zinc micronutrient-containing
hazardous waste  must comply with certain
RCRA regulations. If the facility receives  a
zinc micronutrient-containing waste from an
off-site generator and stores the waste for any
amount of time prior to using it in the fertil-
izer production  process,  it  must  have  a
RCRA hazardous waste storage permit. If the
received  waste is inserted  directly into the
fertilizer production process (i.e., no storage
takes  place) then a hazardous waste storage
permit is not  needed.  While the fertilizer
production process itself is not regulated By
RCRA, any handling or storage of the waste
prior  to entering the fertilizer production
process must  comply with the  hazardous
waste management  and  storage require-
ments. The waste-derived fertilizer product  is
not  considered  a  hazardous  waste,  but
residues from its  production might be.
Like generators, processors must keep signed
copies of all waste manifests  for any haz-
ardous  waste received  or generated for at
least 3 years from the date of delivery. They
must also  maintain an  operating record,
which includes descriptions of waste quanti-
ties, dates received, and storage methods. The
closes. Processing facilities that store hazardous
the following:
       Summary of RCRA Requirements for
   Treatment, Storage, and Disposal Facilities

     •The facility must be permitted or licensed
       to receive the zinc micronutrient-containing
       hazardous waste.

     •Waste storage requirements must be met.

     •The facility must properly identify and
       manage any hazardous wastes residues
       from the processing of the zinc      •
       micronutrient-containing waste during
       the fertilizer production process.

     •The facility must retain copies of all
       manifests, exception reports, and
       biennial reports for at  least 3 years.

     •The facility must maintain an operating
       record.-
operating record must be maintained until the facility
waste must also submit a biennial report that includes

        1 The EPA identification number, name, and address of the facility;

        'The EPA identification number, name, and address for each generator that shipped haz-
         ardous waste to the facility during the year;

        "A description of the quantity of each hazardous waste received;

        'A description of method of storage; and

        'A signed certification.

                                                                       Overview of Existing Regulations

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     Land Disposal Restrictions

     The land disposal restriction (LDR) program
     was developed to protect groundwater. The
     land  disposal restrictions prohibit hazardous
     waste from being placed on the land until the
     waste is treated to reduce the mobility or toxic-
     ity of its hazardous constituents.  Once a haz-
     ardous waste is generated, it becomes subject to
     LDR.

     EPA has developed LDR standards for almost
     all hazardous Wastes that are land disposed. The
     standards are expressed  as  concentrations in
     leachate when tested according to the Toxicity
     Characteristic Leaching. Procedure (TCLP) and
     are  generally  technology-based  standards.
     TCLP was originally designed by EPA to simu-
     late contaminants  leaching  from  wastes in
     municipal solid waste landfills4. LDR requires
     sites to maintain notification and certification
     paperwork to ensure  the wastes  are properly
     managed.

     Zinc micronutrient fertilizers produced from,
     or containing, hazardous wastes are subject to
     regulations for hazardous waste-derived prod-
     ucts.  These  fertilizers can  be manufactured
     from several different types of zinc-bearing haz-
     ardous wastes, such as dusts collected in emis-
     sion control  devices from electric arc furnaces
     and brass foundries and ash from  the combus-
     tion of tires. These fertilizers can be made from
     waste materials not  classified as  hazardous
     wastes, as well as from raw materials such as
     refined zinc ores24. For zinc micronutrient fer-
     tilizers,  the  micronutrient processor converts
     the hazardous waste into a -usable fertilizer. The
     resulting ferdlizer is not considered a hazardous
     waste as long as the LDR treatment standards
     are met.

     There are, however, exceptions to  LDR.  For
     example, wastes are exempt if generated by
     CESQGs.  In addition,  fertilizers  produced
     from K061  waste  are exempt from the LDR
     treatment standards at this time.
Summary of RCRA Requirements Under
the Land Disposal Restrictions Program

Waste Generator
  •The generating facility must send a
    one-time notice to each facility that
    receives its waste.
  •The generating facility must maintain
    and follow a waste analysis plan if it
    is treating its waste prior to shipment!
  •The generator must maintain copies of
    all notices, certifications, waste analysis
    data, and other related, documentation
    for at least 3 years.

Micronutrient Processor
  •The processing facility must maintain
    and follow a waste analysis plan
    containing a detailed chemical and
    physical analysis or any hazardous
    waste treated on site.
  •The processing facility must submit a
    certification to the appropriate official(s).

       Proposed Changes to Federal
              .Requirements

Federal requirements for RCRA, including
the land disposal restrictions program,  are
currently undergoing review and possible
revision by EPA. For example, proposed
changes would establish technology-based
limits for the maximum amount of arsenic,
cadmium, chromium, lead, mercury, and
nickel allowed in zinc micronutrient fertilizer
and would establish a limit on the amount of
dioxins.  Up-to-date information on these
changes can be found at:
http://www.epa.gov/epaoswer/hazwaste
recycle/fertiliz/index.htm.
Overview of Existing Regulations

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7.2  Hazard Communication  Standard
The Occupational Safety and Health Administration (OSHA) also regulates the use of hazardous
waste-derived  fertilizer products. The OSHA  Haz'ara  Corfiniunication .Standard (29  CFR Part
1910.1200) applies to chemical manufacturers  and importers of "hazardous chemicals," including
agricultural operations. The'standard includes measures for warning workers about chemical hazards
through labels, material safety data sheets (MSDSs), other warning mechanisms and employee train-
ing. The standard does not apply to family members working on farms, only employees.

According  to the standard, chemicals in concentrations of 1% or more (0.1% for carcinogens) must
be listed on the MSDSs for products used in the workplace. Manufacturers and importers must pro-
vide MSDSs for their products. Part 1910.1200 (b) (1) requires manufacturers or importers to assess
the hazards of chemicals which they produce or import. All employers must provide a hazard com-
munication program, labels and other forms  of warning, MSDSs, and information and training to
educate employees about hazardous chemicals to which they are exposed4.

Part 1910.1200  (d) (1) states: "If a mixture has  not been tested as a whole to determine whether the
mixture is a health hazard, the mixture shall be assumed to present the same health hazards as do the
components which comprise one percent  (by weight or volume) or greater of the mixture, except that
the mixture shall be assumed to present a carcinogenic hazard if it contains a component in concen-
trations of 0.1 percent or greater which is considered to be a carcinogen under paragraph (d) (4) of
this section"4.

Chemicals subject to labeling requirements under specific acts such as  the  Federal Insecticide,
Fungicide and Rodenticide Act (FIFRA), the Toxic Substance Control Act (TSCA), and the Federal
Food, Drug, and Cosmetic Act (FFDCA), and consumer products regulated under the Consumer
Product Safety Act (CPSA) and the Federal Hazardous Substances Act (FHSA) are not required to fol-
low the MSDS requirement. Additionally, this section of the OSHA regulations does not apply to any
waste defined as hazardous under the Solid Waste Disposal Act (SWDA), as amended by the Resource
Conservation and Recovery Act (RCRA) and any hazardous substance defined by the Comprehensive
Environmental Response, Compensation and Liability Act (CERCLA) when the product is  the focus
of remedial or removal action being conducted in accordance with EPA Regulations.

7.3  State Regulations
Most states regulate fertilizer composition for  plant nutrients under state  fertilizer regulatory pro-
grams. State laws generally require product registration and/or licensing and testing to assure that label
claims are valid. Most regulations also include statements about product adulteration and a prohibi-
tion  against including any product that is harmful to plants, animals, humans, or the environment.
Only two states, Washington and Texas, have regulations that establish specific limits on heavy metal
contaminants and testing and labeling requirements.

Washington.  In 1998, the State of Washington passed legislation requiring fertilizer manufacturers
to disclose the content of arsenic, cadmium, cobalt, mercury, molybdenum, lead, nickel, selenium,
and zinc in fertilizer products. Washington's Safe Fertilizer Act mandates certain requirements regard-
ing contaminant testing, registration and labeling, and contaminant standards. Washington  estab-
lished standards for the maximum  acceptable annual application of metals to soil. The standards were
derived from Canadian standards which  specify  long-term cumulative metals additions to soils.
Because the Canadian standards cover forty-five years, the annual standards developed for Washington
were developed by dividing the Canadian standards by forty-five. The Washington standards are list-
ed in Table 7-1.
                                                                      Overview of Existing Regulations

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                             Table 7-1  Washington Standard for
                                       Annual Metal Additions to Soil
                                             Maximum Acceptable Annual
                                              Application (Ibs/acre/year)
Arsenic
Cadmium
Cobalt
Mercury
Molybdenum
Nickel
Lead
Selenium
Zinc
0.297
0.079
0.594
0.019
0.079
0.713
' 1.981
0.055
7.329
                             Source: Washington State Department of Agriculture
      Cobalt, molybdenum, and zinc are considered plant nutrients and can be applied at rates greater than
      those shown in Table 7-1 if they are guaranteed on the label. If any of those three metals are not meant
      for use by the plants to which the product is applied, then those metals must meet the state standards28.

      In addition to meeting  the standards listed in  Table 7-1, plant nutrients other than nitrogen, phos-
      phorus, and potassium must be guaranteed on the label. Guarantees ensure that the nutrient has been
      registered with the state and must include the nutrient source28. If a fertilizer or any part of a fertilizer
      is derived from solid or  hazardous wastes, the fertilizer is defined as being waste-derived and must be
      identified as  such.  For more information  on the  State  of Washington's  program,  go to
      http:llwww.ecy.wa.govlprogramslhwtr/fertilizer/index.htm. .

      Texas. The State of Texas has regulations analogous to those of Washington. However, Texas based
      their limits on EPA's standards for sewage sludge (40-CFR Part 503). Texas commercial fertilizers must
      meet allowable concentration limits for trace  elements or annual loading rates for trace elements,
      shown  in Table 7-2.  For  more  information on  the  State  of Texas'  program,  go  to
      httf./lotscweb. tamii. edu/.
Overview of Existing Regulations

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      Table 7-2 State of Texas Limitations for Commercial Fertilizers
1 I • !
Pollutant Maximum Allowable Concentration of Trace Cumulative Element
Elements in Commercial Fertilizers ( ppm) Loading Rate (Ibs/acre/year)
i
Arsenic
Cadmium
Copper
Lead
Mercury
Molybdenum
Nickel
Selenium
Zinc
41
39
1500*
300
17
18* -
420
• 100*
2800*
0.37
0.35
13..4*
2.68
0.15
0.16*
3.75
0.89*-
25.0*
       *These elements may be required at higher concentrations for plant growth. Fertilizers containing concentrations of these elements at levels
       higher than the maximum must be guaranteed.
       Source: Texas §65, Tables 1 and 2.                          , " ,


•Other States. Pennsylvania  requires testing  and approval from the Department of Environmental
Protection before selling fertilizers made from industrial waste products4.

7.4  International Regulations
International fertilizer regulations differ from United States laws in content and enforcement. Canada
limits concentrations of heavy metals in fertilizer products,  while Japan limits the heavy metal and
organic chemical content in  incinerator ash from industrial and municipal waste treatment incinera-
tors. The European Union has fertilizer regulations that all member nations are required to follow.

Canadian Fertilizer Act. The Canadian  Fertilizers Act R.S., c. F-9, s.l  (1993) and Fertilizers
Regulations contain metal limits used by the Canadian Food Inspection Agency. The limits apply to
all fertilizers and soil supplements sold in Canada. Developed in 1978 and revised in 1980, the limits
were intended for the land application of biosolids4. Table 7-3 shows the limits for the metals in fer-
tilizer and soils following the application of fertilizers. The limits are designed to be cumulative limits
over a 45-year period. The standards were designed to be conservative since significant concentrations
are already present in the soil in some areas29.  .
                                                                           Overview of Existing Regulations

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                             Table 7-3 Canadian Maximum. Acceptable Cumulative
                                      Metal Additions to Soil and Maximum
                                      Acceptable Metal Concentration in Products
                                              Cumulative Metal Addition
                                             to Soil, 45-year period (kg/ha)
Arsenic
Cadmium
Cobalt
Mercury
Molybdenum
Nickel
Lead
Selenium
Zinc
15
4
30
1
4
- 36
100
2.8
370
                            Source: EPA.1999
     All micronutrient  fertilizers, fertilizer/pesticide mixes, and  most supplements must be  registered
     through the Canadian Food Inspection Agency (CFIA). A product  can become registered after the
     manufacturer has submitted metal analyses and the levels are shown to be below the Canadian limits.
     Non-registered fertilizers are randomly selected for metal analyses. Products exceeding metal limits can
     be detained and seized4.

     Canadian regulations also control the labeling of micronutrient fertilizers. They require the identifica-
     tion and description .of the product and its constituents, the industrial process from which the prod-
     uct is derived, the benefits of the product, rates and methods of application, and documented analy-
     ses for heavy metals,  dioxins, and furans4. For more information on Canada's program, go to
     http:llinspection.gc. calenglishlplaveglferenglferenge. html.

     European Union Requkements. The European Union directive on fertilizers concerns fertilizer con-
     tent and package markings. In  a simplified form it is similar to the U.S. EPA rules. While not provid-
     ing guidance on limits of contaminants in the environment, the directive includes the following state-
     ment:

             "Member States shall take the necessary  measures to ensure that waste is recovered or disposed of
             without endangering human health and without using processes or methods which could harm the
             environment."
Overview of Existing Regulation's

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                                                            References
1. Martens, D.C. and D.T. Westermann. "Fertilizer Applications for Correcting Micronutrient
  Deficiencies." In: SSSA Book Series: 4, Micronutrients in Agriculture, J.J. Mortvedt, F.R. Cox,
  L.M. Shuman, and R.M. "Welch, eds. Soil Science Society of America, Inc. Madison, WI, 1991.
  pp. 703-723.

2. Mortvedt, J.J. "Micronutrient Fertilizer Technology." In: SSSA Book Series: 4, Micronutrients in
  Agriculture, J.J. Mortvedt, F.R. Cox, L.M. Shuman, and R.M. Welch, eds. Soil Science Society of
  America, Inc. Madison, WI, 1991. pp. 523-548.

3. Telephone conversations with Paul B. Queneau, P.B. Queneau & Associates Inc., 4 and 23
  October 2000.

4. U.S. EPA. "Background Report on Fertilizer Use, Contaminants and Regulations." 747-R-98-
  003, January 1999.

5. U.S. EPA. Inside EPA. Vol. 21, No. 49, 8 December 2000.                             :

6. Telephone conversation with Paul A. Borst, U.S. EPA,  4 October 2000.

7. Telephone conversations with Dick Camp, Bay Zinc Corporation, 25 October and 1 November
  2000.                                                                        ~   • '

8. U.S. EPA. "Economic Analysis for Regulatory Modifications to the Definition of Solid Waste for
  Zinc-Containing Hazardous Waste-Derived Fertilizers, Notice of Proposed Rulemaking: Final
  Report"-November 2000k

9. American Iron and Steel Institute (AISI). Steel Industry Technology Roadmap.
  http-.llwww.steel.org/mt/roadmap/roadmap.htm. Accessed December 2000.

10. Lindblad, B. and E. Burstrom. A Scandinavian View On Coated Scrap and the Environment.
    Lulea, Sweden: MEFOS.

11. Acharya, P., S.G. DeCico, and R.G. Novak. "Factors  that Can Influence and Control the
    Emissions of Dioxins and Furans From Hazardous Waste Incinerators." Journal of Air Waste
    ManagementAssoc. 41:12 (1991): 1605-1615.

12. U.S. EPA. "Universal Treatment Standards." 40 CFR §268.48.

13. Telephone conversation with Carl Schauble, Frit Industries, 24 October 2000.

14. Petition of Horsehead Resource Development  Company, Inc., for an adjusted standard under
    35 111. Adm. Code 720.131© before Illinois Pollution Control Board, 28 October 1999.

15- Michels, H.T. "Understanding Copper-based Alloy,"  Engineered Casting Solutions. American
    Foundry Society. Summer edition, 2000. pp. 54-57.                                        •

16. Telephone conversation with Steve Robinson, American Foundries Society, 8 December 2000.
                                                                                      References

-------
      17. Telephone conversation with a representative of Foundry Products Supplier C, 28 November
      2000.

      18. U.S. EPA, et al. Development Document for the Effluent Limitations Guidelines and Standards for
      the Foundries (Metal Molding and Casting) Point Source Category. EPA440-l-80-070a. Washington,
      DC, April 1980.

      19. Schleg, E and D. Kanicke. "Guide to Casting and Molding Processes." Engineered Casting
      Solutions. American Foundry Society. Summer edition, 2000. pp. 18-27.

      20. U.S. EPA. "Requirements for Zinc Fertilizers Made From Recycled Hazardous Secondary
      Materials; Proposed Rule." 40 CFR § 261, 266, and 268. 28 November 2000.

      21. Lankford, W.T. Jr., N.L. Samways, R.F. Craven, H.E. McGannon, eds. The Making, Shaping and
      Treating of Steel, 10th Edition. Herbick & Held, Pittsburgh, PA, 1985-

      22. "Land Application of Hazardous Waste Derived Micronutrient Fertilizers," Bay Zinc Company
      and Tetra Technologies, Inc., 19 November 1999.

      23. Queneau, Paul B. "Fertilizer and Feed." Recycling Metals from Industrial Wastes Workshop.
      Colorado School of Mines, Golden, CO, June 1999.

      24. "EPA Rule Making RE: Secondary Zinc Oxides Used in the Production of Fertilizer
      Ingredients," Big River Zinc Corporation Position Paper.

      25. Northeast Regional Agricultural Engineering Services (NRAES). Fertilizer and Manure
     Application Equipment, NRAES-57. 1994.

      26. U.S. EPA. Estimating Risk from Contaminants Contained in Agricultural Fertilizers: Draft Report.
     Washington, DC, 1999. http://www.epa.gov/epaoswer/hazwaste/recycle/fertiliz/risk/index.htm.

     27. U.S. EPA. "Hazardous Waste Recycling; Land Disposal Restrictions; Final Rule." Fed. Reg. 63:
      168. 31 August 1998.

     28. Washington State Department of Agriculture. Rules Relating to Fertilizers, Minerals, and Limes.
      1 May 1999.                                       '                     •    •

     29. Canadian Food Inspection Agency (CFIA). Guidelines to the Fertilizers Act and Regulations, Plant
     Health and Production Division  Plant Products Directorate Canadian Food Inspection Agency,
     http://www.cfia-acia.agr.ca/english/plaveg/fereng/guide.html. Accessed 6 October 2000.
References

-------