Guidance for Design,
Installation and Operation of Groundwater
 Extraction and Product Recovery Systems
                           Working together for
                             a cleaner tomorrow
        Wisconsin Department of Natural Resources:
        Emergency and Remedial Response Program
                    August 1993

                   PUBL-SW183-93
                                             Recycled/Recyclable
                                             Printed on paper that contains
                                             at least 50% recycled fiber

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              Prepared by:

Wisconsin Department of Natural Resources
. Emergency and Remedial Response Section
             P.O. Box 7921
          Madison, WI 53707
            PUBL-SW183-93

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Errata sheet for the Guidance for Design, Installation aiid Operation of
Groundwater Extraction, and Product' Recovery Systems, through February 7, 1994.

Additional information, changes, clarification and errata include the
following:                                                               '    .

   • • Transmisivity is misspelled, it should be transmiss.ivity.

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Guidane* fcjr Orow»*f«t»r Extraction *nd Product Rteoviry Syitrai

                                    Table of Contents

     1.0   Introduction.	 i	     1
     1.1   Purpose.   	:.	     1
     1.2   Scope of Groundwater Extraction and Product Recovery Systems. .  .     2
     1.3   Permitting and Other Requirements	     2
           1.3.1 LUST,  ERP, and Superfund Program Requirements	       2
           1.3.2 Water Supply Program Requirements.   	  ...     4
           1.3.3 Wastewater Program Requirements.  	 	     5
           1.3.4 Department of Industry, Labor and Human Relations (DILHR) "
                 Requirements	     5
           1.3.5 Department of Transportation Requirements	     5
     1.4   Interim Remedial Measures.  .	     5
                                                            i
     2.0   Site Characterization.	...........     6
     2.1   Aquifer Characterization. .  . ".	     6
     2.2   Geologic Characterization	 ........     7
     2.3   Extent of Contamination.  .		     8
     2.4   Contaminant Chemistry.	     9
     2.5   Floating Product or DNAPL	  .     9
     2.6   Other Site-Specific Characteristics.   ...... 	    10

     3.0   Aquifer Testing.  	 	    H
     3.1   Hydraulic Conductivity  Estimates Based on Grain-Size Analysis.   .    12
     3.2   Bail-Down and Slug Tests	    13
     3.3   Pumping Tests	,    14

     4-J&   Design andInstallation of a Groundwater Extraction System.  ...    16
     4.1   Capture Zone	      16
     4.2   Well or Trench Design.   .	    19
           4.2.1 Drilled Wells	    19
                 4.2.1.1     Drilling Method	    19
                 4.2.1.2     Filter Pack, Screen, Casing,  and
                             Well  Development.  .........  	    20
           4.2.2 Trench Systems	    22
     4.3   Pump Selection	    23
           4.3.1 Groundwater Extraction Pumps	    23
           4.3.2 Floating-Product  and DNAPL Pumping  Systems	    24
           4.3.3 Total-Fluids Pumps.  .	    25
     4.4   Other Devices		   .    25
     4.5   Groundwater  Extraction  System Design  Report	    27

     5.0   Operation of a Groundwater Extraction System.  	    30
     5.1   On-site Tests After Installation of the Extraction System.   ...    30
     5.2   As-Builts Submi'ttal	    31
     5.3   Groundwater  Maps	    31
     5.4   Reporting.	!	    32
     5.5   Project Close Out	    33

     6.0   References	    34

     Tables.

     Table  1-1          Guidance Documents Related .to
                             Groundwater Extraction  Systems  	    3

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Guidance for Groundwatar Extraction and Product R«covary Syatams

     Figures.
                                                             Pose ii
     Figure A3-1

     Attachments.

     Attachment .1
     Attachment 2

     Attachment 3

     Attachment 4
Plume Capture.
48
Waste Classification of Petroleum Products.
Design Criteria for Process Equipment Buildings Associated
with Environmental Remediation of UST/AST  Sites.
Two-Dimensional Plume-Capture Calculations With Uniform
Horizontal Flow Under Static Conditions.
Two-Dimensional Plume-Capture Calculations With a
Horizontal Water Table Under Static Conditions.
     Acknowledgments.

     In addition to the many DNR employees who reviewed and commented on drafts
     of this document, the following individuals also assisted the DNR with
     reviews and comments:

           C.  W. Fetter, Ph.D., C.P.G. - University of Wisconsin, Oshkosh.
           David L. Kill, P.E. - Recovery Equipment Supply Inc.
           Steven L. Martin, C.P.G. - formerly with RMT Inc.
           James P. Prieur, P.G., Paul Brookner, and Greg Kimball - Delta     :
                 Environmental Consultants Inc.

     Although each of  the individuals contributed positively, this document may
     not represent the views of all reviewers.

     Thanks are extended to reviewers for the donation of their time and
     invaluable input.

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Guidanc* for Groundwatar Extraction.and Product Racovaxy Systems
                                                            i
     Acronyms.                                                   •           *_

     BOD5        Five-day biochemical oxygen demand.

     Btu         British thermal units.

     DNAPL       Dense Non Aqueous Phase Liquid.  DNAPL refers to a non-soluble
                 or semi-soluble liquid with a specific gravity greater than one.

     DNR         Wisconsin Department of Natural Resources.

     DOT         Wisconsin Department of Transportation.

     ERP         Environmental Repair Program of the DNR (state response
                 program).

     ERR         Emergency and Remedial Response Program of the DNR.

    .FID         Flame lonization Detector.

     GC          Gas Chromatograph.

     GPM         Gallons Per Minute.

     ILHR        Wisconsin Administrative Code that is enacted by the Department
                 of Industry,  Labor, and Human Relations has an ILHR prefix.
                 ILHR 10 refers to the rules on storage of flammable and
                 combustible liquids.

     LUST        Leaking Underground Storage Tank Program of the DNR.

     NR          Wisconsin Administrative Code that is enacted by the DNR has an
                 NR prefix.

     PID         Photoionization Detector.

     POTW        Publicly owned treatment works.

     PVC         Polyvinyl  chloride.  Material commonly used for pipe, well
                 casing,  and well screens.

     QA/QC        Quality Assurance/Quality Control.

     RCRA        Resource Conservation and Recovery Act.

    'WPDES        Wisconsin Pollution Discharge Elimination System permit.
Page iii

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Guidance for Groundwatar Extraction and Product Recovery SystaffiS                                      Page 1

      1.0   Introduction.

      This guidance document is intended to aid environmental professionals in
      designing groundwater extraction and product-recovery systems for
      remediating contaminated groundwater.  It also provides information to
      Department of Natural Resources (DNR) staff for efficient and consistent
      oversight and review.

      This document should be read with the existing DNR Guidance for Conducting
      Environmental Response Actions, specifically Chapter 7 (Site Investigation)
     . .and when available, Chapter 8 (Remedy Selection).

      1.1-  Purpose.     ,                                                         •

      This is a guide to-using groundwater extraction and product recovery as a
      remediation technology.  Groundwater extraction systems are systems that
      pump contaminated groundwater from an aquifer on a long-term basis.
      Groundwater extraction requires treatment and proper disposal of the pumped
      groundwater.  Groundwater that is treated on-site can be discharged to
      surface water or groundwater under a Wisconsin Pollution Discharge
      Elimination System (WPDES) permit.   Treated groundwater (on-site or off-
      site) may also be discharged to a publicly owned treatment works (POTW)
      provided that prior approval is obtained from the POTW (See Guidance for
      Treatment Systems for Groundwater and Other Aqueous Waste Streams).

      Most of this guidance is specific to remediation of unconfined aquifers,
      however,  much of the guidance is also appropriate for confined aquifers.
      The depth of the screened interval and the aquifer-testing methods may
      differ from the guidance for capturing a plume in a confined aquifer or an
      aquifer with a submerged plume.  If enough piezometers are installed in a
      confined aquifer to prepare a potentiometric surface map, that map should
      be prepared in situations where this guidance discusses water-table maps.

      An aquifer is defined in this document as any soil or rock unit that
      contains water under saturated conditions.  The classic definition of an
      aquifer refers to soil or rock units that will produce economically
      significant volumes of groundwater, and differs from the definition used in
      this guidance.  The term aquifer, as used in this document, can refer to a
      unit that is overlain and/or underlain by a geologic unit that has
      relatively higher permeability, and/or does not produce economically
      significant volumes of water.

      Product recovery refers to physically removing free product from the
      aquifer by pumping. . In almost all cases, product recovery refers to
      extracting floating-product from the aquifer.  Recovery of sinking product
      (dense non aqueous-phase liquid or DNAPL) by pumping is also considered
      product recovery. .

      Because each site has unique characteristics, it. may be necessary for
      system designers to deviate from the guidance.  The DNR acknowledges that
      systems will deviate from this guidance when site-specific conditions
      warrant.   When deviations occur, designers should document these
      differences in their work plan to facilitate DNR review.  For additional
      information on the DNR's permitting and regulatory requirements, please
      refer to Subsection 1.3 in this document.

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Guidanca for Groundwatar Extraction and Product Racovazy Syatams                                  ,    Page 2

      1.2   Scope of Groundwater Extraction and Product Recovery Systems.

      Primary goals for groundwater extraction systems are:

            •     To Contain Contamination to a Specific Zone.  Dissolved
                  contaminants are prevented from migrating beyond the capture
                  zone by-pumping an aquifer at a sufficient rate from (a)
                  specific, location(s).                                .

                 , To Extract Dissolved-Phase Contamination.  Some of the
                  dissolved contamination is physically removed from the aquifer.

            •     To Create a Cone of Depression for Product Recovery.  In some
                  cases, 'groundwater extraction is used to create a cone of
                  depression to draw non-aqueous phase liquids toward the
                  recovery well.                     .

            •     To Lower the Water Table for Soil'Venting.  In some cases,
                  groundwater extraction may be used to lower the water table to
                  dewater the smeared zone, which enables soil venting to
                  remediate highly contaminated soil.

      Soil venting and vacuum-enhanced product recovery are remediation
      technologies that are commonly used in conjunction with groundwater
    ,  extraction.  Vacuum-enhanced product recovery uses product recovery with
      groundwater extraction and soil venting technologies in the same well(s) rtor
      increase the rate of product extraction and to reduce the drawdown.  See,
      Guidance for Design,  Installation and Operation of Soil Venting Systems for >
      more  detailed information about soil venting systems.  Applying a vacuum to
      a groundwater extraction well(s) can also increase the rate of groundwater
      extraction from the well(s)  at sites that have a low-yielding well(s).

      DNR may require aquifer-restoration techniques other than groundwater
      extraction if operation of a groundwater extraction system lowers the water
      table enough to damage a wetland or marsh.

      1.3   Permitting and  Other Requirements.

      Refer to Table 1-1 for more information on DNR rules, guidance documents
   •   and agency contacts related to groundwater extraction system design.

      1.3.1 LUST,  ERP,  and  Superfund Program Requirements.

      gubmittal Contents.   Recommended Leaking Underground Storage Tank (LUST),
      Environmental Repair  Program (ERP)  and Superfund program submittal contents
      are listed in Subsections 4.5,  5.2  and 5.4.                           •

      Wis.  Admin.  Code  NR 141.   This  code requires preapproval for all
      groundwater extraction/product  recovery wells.   Designers must submit an
      application to the Superfund,  ERP,  or LUST programs to install a
      groundwater extraction/product  recovery well,  which may be part of the  work
      plan  for the  site.  The application must  include the information in
      Subsection 4.2.   The  same preapproval requirement applies to aquifer  test
      wells (Subsection 3.3).   Forms  4400-122 (Soil Boring Log),  4400-113A
      (Monitoring Well  Construction),  and 4400-113B (Monitoring Well Development)

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Guidance for Groundwatar Extraction and Product Recovery Syitl
;..,^:-: Table J.rl
Guidance Documents Related to Groundwater Extraction
and Product Recovery
Topic
High Capacity
Well Permits
Drilling, Well
Construction,
and Abandonment
Groundwater
Treatment and
Disposal
Investigative
Wastes
Free Product
Disposal
Free Product
Transportation
Off Site
Electrical and
Building
Safety
Pertinent
Rules
NR 112
NR 141
and
NR 112
Various
DNR Rules
Various
DNR Rules
Various
DNR Rules
Various
DOT Rules
Various
DILHR
Rules
Guidance
Documents!
None
None - •••#
Guidance for
Treatment
Systems2
January 14, 1993
Memo3
January 3, 1992
Memo*
None
DILHR UST/AST
Program Letter
10, May 25, 19935
Agency
Contact:
DNR Water
Supply
Staff
DNR
District
ERR Staff
District
ERR and/or
Wastewa.ter
Staff
DNR
District
ERR Staff .
DNR ERR or
Hazardous
Waste Staff
DOT Staff
DILHR Staff
and/or
Local
Building
Inspectors
Reference
Section
Subsection
1.3.2
Subsections
1.3.1, 3.3
and 4.2.1.2
Subsections
1.1, 1.3.3,
2.4, 3.0
and 5.4
Subsections
1.3.1 and
3.0
Subsection
2.5
Subsections
1.3.5 and
2.5
Subsections
1.3.4, 2.5,
4.3.1 and
4.4
Notes:
(1) Guidance Documents refers to guidance documents other than this
document.
(2) Guidance entitled Guidance for Treatment Systems for Groundwater
and Other Aqueous Waste Streams
(3) Guidance entitled General Interim Guidelines for the Management of
Investigative Waste.
(4) Guidance entitled Waste Classification of Petroleum Products,
included as Attachment One.
(5) Guidance entitled Design Criteria for Process Equipment Buildings
Associated with Environmental Remediation of UST/AST Sites,
included as Attachment 2. -

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Guldanc* for Groundwatar Extraction and Product Recovery Systems                   ~                   Page
                                                                          »
      must be completed and submitted In accordance with Chapter1 NR 141 after
      well construction is completed.  Any well that is no longer in use must be
      abandoned in accordance with Chapter NR 141, and documentation must be
      submitted to the DNR on Form 3300-SB.

      Investigative Wastes.  Drill buttings should be handled in accordance with
      DNR guidance on investigative wastes.  This guidance is available upon
      request.

      Product Disposal...  Product disposal is dependant on the final use and/or
     , disposal option for the product.  Petroleum-product disposal and/or  .   ;
      recycling is discussed in Attachment 1.  DNR will assess regulatory
      requirements for recovered non-petroleum products on a case-by-case basis..

      Federal Free-Product Requirements.  40 CFR 280.64 requires responsible  -
      parties at LUST sites to conduct free-product removal in a manner that
      minimizes the spread of contamination into previously uncontaminated zones
      by using recovery and disposal techniques appropriate to the hydrogeologic
      conditions at the site.  In addition, the responsible parties must properly
      treat, discharge or dispose of recovery by-products in compliance with
      applicable local, state, and federal regulations.  This involves preparing
      and submitting a free-product removal report within 45 days after
      confirming a discharge to the DNR.  The report should include the following
      information:

            •     The name of the person(s) responsible for implementing the
                  free-product removal measures;

                  The estimated quantity, type,  and thickness of free product
                  observed or measured in wells,  bore holes and excavations;

            •     The type of free-product recovery system used;

            •     The location of any possible discharge from a free-product
                  recovery system Con-site or off-site) during the recovery
                  operation;

                  The type of treatment applied,  and the effluent quality
                  expected from any discharge;

            •     The steps that have been taken to obtain necessary permits for
                  any discharge; and

            •     The chosen disposal/recycling option for the recovered free
                  product.


      1.3.2  Water Supply"Program Requirements.

      NR 112 and High Capacity Well Systems.   Chapter NR 112 requires the Bureau
      of Water Supply's preapproval for high-capacity well systems.   A high-
      capacity well  system is an extraction system that produces over 70 gallons
      per minute (gpm)  of groundwater.   A system of wells at one site that
      produces a total  of 70 gpm or more is considered 'a high-capacity system,
      even if each well pumps less than 70 gpm.   A separate application submitted
      to the Bureau  of  Water Supply is required for high-capacity well systems.
      See Chapter NR 112 for a list of required information in an application for
      a high-capacity well  system.

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Guidance for GroundwatM Extraction and Product Recovery Sy»t«ns                     -                ' page 5

      1.3.3 Wastewater Program Requirements.

      Groundwater treatment and water disposal are addressed  in  the  Guidance  for
      Treatment Systems for Groundwater and Other Aqueous W&ste.  Streams.

      1.3.4 Department of .Industry, Labor and Human Relations  (DILHR)
            Requirements..

      ILHR 10.  Designers -must follow DILHR codes pertaining  to  storage tanks for
      recovered product, electrical safety and building safety.  See Attachment  2
     . .for more information on DILHR's requirements.

      1.3.5 Department of Transportation Requirements.

      Shipping Free Product.  The Department of Transportation (DOT) requirements
      for off-site transport of recovered product are based,  in  part, on results
      of flash-point tests.

      1.4   Interim Remedial Measures.

      Interim remedial measures may be appropriate at certain sites.  When
      appropriate, the DNR encourages responsible parties to  implement interim
      remedies as soon as adequate information is available to design, construct
      and operate a remediation system.  This is especially necessary for free-
      product removal and source containment/control.  The following are examples
      of situations where interim measures may be warranted.

                  A groundwater extraction system is installed in the source  area
                  as an interim measure prior to fully completing the groundwater
                  investigation.  This type of measure is most common when
                  attempting to hydraulically contain and capture a  dissolved-
                  phase plume with high contaminant levels that:  is moving quickly
                  away from the source area.

                  Floating product is hydraulically contained  and captured.

            •      Hydraulic containment is needed to prevent dissolved-phase
                  plume migration towards a receptor, such as  &  municipal well,
                  or a sensitive natural resource, such as a! trout stream.

      Interim measures require the same preapprovals and permits as  final
      remedies (See Subsection 1.3).

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Guidanc« for Groundwatar Extraction and Product Racovary Syatams                                      page

      2.0   Site Characterization.

      The following subsections outline site characterization information that is
      necessary to prepare a remedial design for the system.  In many cases,
      remedial system design (Section 4) can be started before the site
      characterization is complete.  It may be possible to evaluate treatment
      devices, well design, disposal options, etc. prior to fully completing the
      site investigation. -Because additional plume migration may occur, the
      validity of the site investigation report decreases with time after its
      completion.                                                               '  '

      2.1   Aquifer .Characterization.

      Important site aquifer characteristics include the following:

                  Hydraulic Conductivitv.  The horizontal hydraulic conductivity
                  is used to estimate the natural migration rate and the
                  groundwater extraction well(s) pumping rate.   See Section 3 for
                  a discussion of aquifer testing and Subsection 4.1 for a
                  discussion of plume-capture calculations.

                  Aquifer Thickness and Depth.   The aquifer thickness is needed.
                  to determine transmisivity from the hydraulic conductivity
                  estimate for plume capture (Subsection 4.1).   The  plume depth
                  within the aquifer is also needed to establish the screened
                  interval when designing a groundwater extraction well or trench
                  system (Subsection 4.2).   A boring should be  drilled to verify
                  the hydrogeologic conditions in the screened  interval prior to
                  installing an extraction well.

                 At small sites with very thick aquifers (over 50 feet of
                  saturated thickness),  a boring does not need  to extend to  the
                 base of the aquifer IF a piezometer indicates that the plume
                  does not extend to the base of the aquifer.   Subsection 4.1
                 discusses estimating an effective aquifer thickness for plume
                 capture in thick aquifers.

                 If a deep boring is drilled through a highly-contaminated  zone,
                 drilling techniques may have  to be modified to limit the
                 potential contaminant movement into previously clean zones.
                 Temporary well casings or other preventative measures  may  be
                 necessary in  some situations.

                 Transmisivity.   The following information is used  to determine
                 plume-capture:   the saturated-aquifer thickness  (or effective
                 thickness,  if appropriate) multiplied by the horizontal
                 hydraulic  conductivity equals  transmisivity.   See  Subsection
               •  4.1  for more  information.

                 Natural Horizontal  Groundwater Flow Direction  and  Gradient.
                 The  direction of groundwater  flow and hydraulic  gradient are
                 necessary  for plume-capture calculations  (See  Subsection 4.1).
                 If there  is a potential for time-varying  natural groundwater
                 flow directions,  the plume-capture  calculations  can provide
                 misleading results.  It is advisable  to prepare  a minimum  of
                 three water-table maps of the  site  with a minimum  of one month
                 (preferably two  months) between.each  set  of readings to verify
                 the natural direction  of  groundwater  flow.  If there is a

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Guid«nc« for 6roundw«t«r Extraction and Product Rtcovtsy Sy»t«M                                      =„, 7

                  potential for significant plume migration, it: may be better to
                  quickly address contamination problems instead of waiting to
                  accumulate water-table data.  It is recommended that designers
                  evaluate of the advantages of, collecting more data versus the
                  advantage of rapidly capturing the plume to avoid significant
                  migration.

                  The direction of groundwater flow is typically the same as the
                  downgradient slope of the water table, however, the groundwater
                  flow may vary in anisotropic conditions.  If iso-concentration
     ..            maps suggest that the migration direction is not directly
                  downgradient,  the remediation system designer should consider
                  the potential for future migration to differ from the
                  groundwater gradient.

                  Water-Table Fluctuations.  Fluctuations of the water table are
                  evaluated to determine the screened interval of wells and
                  trenches.   This is important at sites with floating product, so
                  that the floating product can enter the well screen.  It is
                  also important at other sites to ensure that the wells are
                  installed deep enough to provide the capacity needed for plume
                  capture under a seasonal-low water table.

                  Storage Coefficient or Specific Yield.  The storage coefficient
                  or.specific yield is calculated and reported if pumping tests
                  are performed (Section 3).

                  Grain-Size Distribution.   The well-screen slot-size is
                  determined by  the grain size of the filter pack,  which is
                  determined by  the grain size of the formation adjacent to the
                  screen.  A boring should be drilled to obtain the grain-size
                  sample(s)  to determine the  groundwater extraction-well screen-
                  slot size.   If it is apparent during the investigation that
               .   groundwater extraction is needed,  a deep boring should be part
                  of  the  site investigation.   Subsection 4.2.1.2 discusses sizing
                  the filter pack and slot .size.

      2.2   Geologic  Characterization.

      A geologic characterization assesses  the interaction of aquifers and
      aquitards that  may be  present at a site.   The  important site  geology
      characteristics  are  as  follows:

                  Geologic Unit  Below the Aquifer.   The  importance  of
                  characterizing the unit below the  aquifer varies  greatly from
                  site to  site.   Guidelines to follow include:

                  It  is necessary to assess the vertical component  of the
                 hydraulic  gradient with a well nest that includes  at least one
                 piezometer  if  there is the  potential for vertical  migration to
                  lower geologic units

                  If  the contaminant plume  does not  reach the base  of the
                 aquifer, the underlying unit is  relatively  unimportant  and may
                 be estimated for depth only.   In this  case,,  the "clean" water
                 under the plume  should be characterized with  at least one
                 piezometer.

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Guidcnci for Groundwatir Extraction and Product Recovery Systems                             •         Page 8

                  If the contamination extends  to  the base  of  the  aquifer, *-.
                  designers should assess the ability of  the underlying unit to
                  restrict the movement  of the  contamination  (less-permeable
                  unit) or its ability to transmit contaminants  (more-permeable
                  unit).  Characteristics of underlying hydrogeologic  units  to
                  assess include:

                  —     hydraulic conductivity  (vertical  if less-permeable,  or
                      •  both vertical and horizontal if high-permeable);
                  —     secondary permeability; and
                  —     vertical gradients.                                 .

                  If there is a potential for DNAPL at the  site, designers should
                  accurately define and  characterize the  depth of  the. aquifer .
                  base.  A large volume  of DNAPL may flow in a direction      •
                  different than the groundwater flow if  the surface of the     •  :
                  confining layer slopes  in a different direction  than the       • ,
                  groundwater gradient.   Therefore, the topography of  the
                  confining layer surface should be determined.
          '                                               "                         i
            •     Geologic Unit Above the Aquifer.  If the  aquifer is  confined,
                  the overlying confining layer should be characterized for       ,  :
                  vertical hydraulic conductivity  and the gradient across the    ,     ?
                  unit.

            :     .fro.!!.. Des crip tion^  A hydrogeologist that  meets the definition
                  in NR 500.03 (64) (or NR 600.03  (98)) should prepare  the boring
                  logs.  Soil description should include  the following
                  information:

                  —     Approximate percentages of major and minor grain-size
                        constituents.  Note: Terms such as  "and,"  "some,"
                        "little,"."trace,"  etc. are acceptable if  percentages
                        they represent are  defined;

                  —     Color and Munsell  Color;

                  —     Geologic origin;

                  —     Description of moisture content (e.g., dry, moist, wet);

                  —     Any visual presence of secondary permeability;

                  —     Voids or layering;

                  —     Pertinent field observations such as odor;

                  —     Description and notation of any product smearing
                        evidence.  Hydrogeologists should note the depths
                        carefully because depth of smearing is evidence of past-
                        aquifer water-level variations.

      2.3   Extent of Contamination.

      A definition of the  areal and vertical extent of contamination is necessary
      for plume-capture calculations (See Subsection 4.1).  The vertical extent
      is  also  necessary for well design (See Subsection 4.2).

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Guidance for Groundwatar Extraction and Product Racovary Syatams                                      Pag, 9

      Soil samples collected from soil borings should be field screened for VOC
      measurements at sites where VOC contamination is suspected.  Field
      screening may consist of the following:

            Headspace analysis using::
                                                            I
                  Photoionization (PID);
            •     Flame ionization detector (FID);
                  Field gas chromatpgraph (GC); or
                  Lab in a Bag Method (Robbins, 1989).                     -

      Other pertinent field observations such as odor should be included in the
      site investigation report, and any evidence of product smearing should be
      noted and described (product smearing means a free-phase product coating on
      soil particles).

      2.4   Contaminant Chemistry.                      f

      Treatment and/or disposal systems must be designed for the extraction rate
      and types and 'concentrations of the site contaminants.  See" the Guidance
      for Treatment Systems for Groundwater and Other Aqueous Waste Streams for a
      detailed discussion of groundwater treatment.

      Seals,  bearings, pitless adaptor/units,  and motor leads in pumps designed
     , for clean water use are often not compatible with contaminants, so special
      pumps may be required.   Designers should assess well materials and
      equipment for contaminant compatibility before using them in the extraction
      system.

      2.5   Floating Product or DNAPL.

      If a floating,  recoverable product layer is present  at a site,  designers
      must insure that the well-screen interval intersects the product layer
      under static conditions and all potential-pumping levels (see
      Subsection 4.2).                                         .

      In some  cases,  only a small volume of floating product is present at a
      site.   In this  case,  the designer should evaluate whether or not product
      recovery by pumping is  necessary,  or if other means  (such as evaporation by
      soil  venting)  can efficiently extract the product..  There are several ways
      to estimate the volume  of floating product (Hughes 1988, Testa 1989,  and
      Farr,  1990).  Kemblowski (1990) also discusses fluctuating product
      thickness that  is caused by fluctuating water tables.   If the volume of
      product  is too  small to warrant extraction using product recovery
      techniques,  an  estimate of the product volume should accompany a
      justification in the work plan, along with the alternative  approach for
      removing the free product.

      Designers should carefully choose  equipment if ignitable floating product
      is present at a site.   Intrinsically-safe or explosion-proof equipment is
      typically required when ignitable  contaminants are present.   See
      Attachment 2 for more information on equipment selection.

      The British Thermal Unit (BTU)  content of the recovered petroleum product
      may be needed to assess petroleum product-disposal options.   BTU content
      may affect the  ability  to-recycle  the product as a fuel because too low a
      BTU content may make it too costly to recycle the product for fuel usage..

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Guidance tor Groundwater Extraction and Product Recovery Systems                                     page 10

      Flash point is  used to characterize the product for  shipping the recovered
      product off-site in accordance with DOT regulations. .            '   *-.

      2.6   Other Site-Specific Characteristics.

      Other site  characteristics that should be included in hydrogeologic
      investigations  include, but are not limited .to, the  following:

                  Presence of nearby wetlands or surface water bodies;

            •     A fractured-aquifer matrix;

                  Structures that affect groundwater and/or floating product or
                  DNAPL-flow;

            •     High-capacity wells that influence natural-flow  patterns;  and

            •     Other wells which might be impacted.                           ' I   •

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Guidance for Groundwat.r Extraction and Product Rtcovary Systtms                     "                f   u

      3.0   Aouifer Testingr

      Aquifer testing is necessary to estimate the hydraulic conductivity or
      transmisivity for plume capture calculations;  In some cases, the hydraulic
      conductivity tests .conducted during the site investigation provide
      sufficient data for remedial design.  In other cases, a pumping test prior
      to remedial design-may be necessary to accurately estimate the rate of
      groundwater pumping that is needed to capture the plume.

      In some situations, aquifer testing techniques such as a slug tests  bail-
     . down tests, and grain-size methods provide sufficiently accurate hydraulic
      conductivity estimates.   However,  these techniques may not be sufficiently
      accurate for design purposes.

      The following is aJList of aquifer tests in decreasing order of accuracy:

                  Long duration (multi-day)  constant rate pumping tests;

                  Short duration (less than eight hours)  step drawdown tests;

                  Bail-down and slug tests;  or

                  Permeability calculations  based on grain-size analysis.

      Some  suggested guidelines when testing aquifers include the following:

                 A plume in sand or gravel  that  is hundreds of feet  long  and
                 over 100  feet wide is  a major groundwater extraction project;
                 therefore, a pumping test  is probably necessary.

                 In silt and  clay soils, a  likely pumping rate is  several gpm or
                 less.   A bail-down test from each well  generally  provides
                 sufficient data for evaluating  design,  treatment, and/or
                 disposal options.   Although a pumping test more clearly defines
                 an aquifer,  it may be  more cost effective to  oversize the
                 groundwater  extraction/treatment system and delay a  pumping
                 test until after the system installation,  provided that it is
                 relatively inexpensive to oversize  the  groundwater treatment
                 system.

                 A pumping test  is probably needed prior  to  designing
                 groundwater  extraction systems  that are  likely to produce more
                 than 50 gpm, but  is probably, not  necessary for systems that  are
                 likely  to operate at less than  5  gpm.  If the system is likely
                 to produce in between  5 and 50  GPM, designers should assess
                 site-specific factors  such as water disposal options, treatment
                 needs, etc.   to determine what level of accuracy is needed for
                 an aquifer test.

     A careful evaluation of  the costs and benefits of a pumping test may be
     warranted.   If a pumping test is not proposed at a site, the hydrogeologist
     should include an evaluation of the aquifer-testing data quality in the
     report to justify the exclusion of a pumping test.

     If a number of aquifer-testing results are available, the geometric mean of
     the results should be used to. calculate the average hydraulic conductivity
     (Domenico and Schwartz,  1990; page 67).  If multiple hydrogeologic units
     are present, designers should calculate the geometric mean for each

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GuidEDC* for Grcrundwat«r Extraction and Product Recovery Systwns                                    Page 12

      hydrogeologic unit, not  a single,  overall  site  average.   If some  results
      have a higher degree  of  certainty,  designers  should NOT  use the results
      that are less certain in the  calculation.

            Example:   If both  pumping test results  and Hazen method results  are
            available,  the  Hazen method  results  should not be  used when
           'calculating the geometric mean due to the higher level of
            uncertainty.

      The groundwater  discharged during  an aquifer  test or well development
     , .should be sampled and chemically analyzed  for contaminants and other
      parameters  that  may affect the  treatment system and/or disposal options
      (See Guidance for treatment Systems for  Groundwater and  Other Aqueous  Waste
      Streams for more information).

      Water that  is produced as part  of  aquifer  testing must be handled in
      accordance  with  DNR rules applicable to  investigative  wastes.  Portable,
      low-volume  air strippers or carbon filters may  be used as treatment for
      water that  is produced by pumping  tests.   Preapproval  is necessary by  the
      Wastewater  program if discharging  to a storm  sewer  or  surface water body.
      In some cases, a POTW will accept  untreated pumping test water without
4      significant costs.  The  POTW will  probably require  test  results from the
      well prior  to approving  the discharge.   It may  require parameters  in
      addition to LUST, ERP, or Superfund program requirements,  such as  BOD5 or    ,-  •
      suspended solids.  The local POTW  should be contacted  to determine      -. '
      necessary analytical  requirements.

      Designers should evaluate the means and  costs of water disposal when
      determining which aquifer characterization method to use.

      3.1   Hydraulic  Conductivity Estimates Based  on Grain-Size Analysis.

      A mathematical determination of the hydraulic conductivity based  on the
      grain size  is rarely  appropriate for designing  a groundwater extraction
      system.  A  grain-size  test may  be used in unconsolidated material  to
      corroborate other tests.   The reasons for poor  performance of this test
      include the following:

                  There are  a  number  of methods  available (Shepherd, 1989,   Masch
                  and-Denny, 1966,  .Hazen method described in  Freeze and Cherry,
                  1979  and  Fetter, 1988),  but no single test is proven  to be best
                  under all  conditions.

            •     Most  methods  are only applicable  to  sand.  Note:   The  Hazen
                  Method is  only valid for a grain  size of 0.1  < D10 < 3.0 mm,  the   •
                  Masch and  Denny, method  is limited to samples  of unconsolidated
                  sand.  •                                               ,

                  The samples  that are collected for  grain-size analysis are from
                  very  small discrete locations.  Often,  only  one  to three
                  samples are  tested;  therefore, only a few  discrete parts of the
                  site  are used to estimate the overall site hydraulic
                  conductivity  and transmisivity.

            •     Some methods  disregard  soil density, porosity,  grain roundness,
                  etc.

                  Only  groundwater flow through primary porosity in  soil is

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Guid«nc« for Groundwattr Extraction and Product Racovary Syitami

                  evaluated in a grain-size test, if there is flow-through
                  secondary porosity - such as fractures in till - the
                  conventional tests are invalid.

                  The tests are not appropriate for bedrock.

      3.2   Bail-Down and Slug Tests.

      Bail-down (water-table wells and piezometers) or slug tests (piezometers)
      provide better hydraulic conductivity estimates than grain-size-analyses.

            Note:   For purposes of this document, a bail-down test is a test that.
            instantaneously extracts or withdraws a volume of water or a slug
            from the well,  and a slug test is a test that instantaneously injects
            a solid slug" into the well.

            Slug tests are conducted in piezometers AND ONLY IN PIEZOMETERS.  A
            slug test in a water-table well will force water into the unsaturated
            filter pack and possibly the unsaturated native soils, increasing the
            length of submerged screen.  Changing the .length of the submerged
            screen during the test, makes the test invalid (Bouwer,  1989).

      Most  general hydrogeology texts describe these tests and provide a number
      of references.   Selected references include Cooper,  et.  al. (1967),  Bouwer
      and Rice (1976),  and Bouwer (1989); there also are many other articles on
      these tests  in various publications.

      Bail-down or slug tests may not provide the most accurate results for the
      following reasons:

                  Only  the  part of the aquifer immediately adjacent  to the filter
                  pack  and  screen is evaluated.

                 When  testing water-table  wells,  only the uppermost part  of the
                 aquifer is tested.   More  representative  results are obtained
                  from  wells which reflect  an overall average  of the aquifer.

                 If  tests  are conducted using piezometers,  they only test a very
                 small part of the aquifer in the vertical dimisnsion because
                 piezometer screens are  usually  only 5 feet long and the  sand
                 pack  is 7  to 8  feet long.

                 If  there  is  flow in secondary porosity channels, the wells may
                 not intersect the channels  or fractures  and  would  only evaluate
                 the primary  permeability.   If a  fracture  is  intersected  by the
                 well, the  interpretation  could also be inaccurate because'the
                 assumptions  in  the  conventional  methods  are  violated (Karasaki
                 1988).                                                         '

                 If  the wells are  not  adequately  developed, they will not yield
                 meaningful results.   Smearing of the  bore hole  during drilling
                 will  cause the well to  reflect an artificially  low
                 permeability.

                       Note:  Because wells that  are not developed to Chapter
                       NR 141 standards  typically do not provide accurate
                       hydraulic conductivity estimates with  slug or  bail-down
                       tests, these wells  should  be redeveloped  prior to  aquifer
Page 13

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Guidanca for Groundwatar Extraction and Product Racovary Systams                                     Page

                        testing.          .  •

                  High-permeable aquifers often yield artificially low estimates
                  with slug/bail-down tests because the .injection/extraction rate
                  relative to the rate of the induced inflow/outflow from the
                  aquifer is not instantaneous.

                  If the filter pack is less permeable than the native soil, the
                  calculated hydraulic conductivity is artificially low because
                  the test measures the hydraulic conductivity of the filter
                  pack.  Chapter NR 141 specifies the size of the filter pack and
                  slot size in monitoring wells.  A screen slot size that is too
                  small can also limit the groundwater flow into a well lowering
                  the hydraulic conductivity estimate in high-permeable aquifers.

      3.3   Pumping Tests. "

      A pumping test extracts groundwater at a constant rate for a number of
      hours,  and a step drawdown test varies the pumping rate over time.   These
      tests are used to calculate the aquifer transmisivity and specific yield or
      storage coefficient.   Most general hydrogeology texts cover the basics of
      pumping tests;  Kruseman and de Ridder (1990) is an excellent reference.

      In some cases,  an additional monitoring well or aquifer-test well is
      necessary to perform  a pumping test.   A pumping test can be performed in an
      aquifer-test well constructed for the pumping test,  a groundwater
      extraction well,  or an oversized (4-inch)  monitoring well.   An aquifer-test
      well  should be  evaluated for entrance velocity (Subsection 4.2.1.2)  prior
      to installing the well.   A wire wrapped screen may be necessary in high-
      permeable aquifers to  reduce entrance velocity.   In this case incrustation
      due to- a high entrance velocity is not an issue because of limited pumping
      duration,  but flow restriction through too small a slot size could occur.

      A longer well screen  than normally used for a monitoring well may also be
      necessary to  achieve  the desired drawdown and flow rate during the  pumping
      test.   If the aquifer-test well is upgradient of the source and within the
      same  geologic.unit, it-may produce clean water.   Disposing of clean water
      from  a  pumping  test is  much  easier than contaminated water.   This may be a
      factor  when planning  the duration and pumping rate for a test.   Aquifer-
    •  test  wells require preapproval under  NR 141.

      General considerations  for pumping tests include the following:

                 A method that  accounts  for partial penetration  and/or
                 unconfine'd  conditions  is  appropriate in  most aquifer-
                 decontamination projects.  During a  pumping test,  the
                 groundwater  below  a partially  penetrating extraction well  is
                •relatively  stagnant and does not  "flow"  during  the  test,
                 therefore,  this portion of the  aquifer is not "tested" during
                 the pumping  test.   Methods that assume a fully  penetrating well
                 could  result in a  transmisivity estimate that is  artificially
                 low.

                 Driscoll (1986) indicates  that  partial penetration  effects are
                 minimized at a distance (from  the  extraction well)  that  is
                 twice  the aquifer  thickness.  Therefore,  methods  based on  fully
                 penetrating  wells  (including the Jacob straight  line method)
                 can be used  on data from monitoring wells that  are  a

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Guidance for Groundwater Extraction and Product Recovery Systems                                     p4Re

                  significant distance from the extraction well.   If the Jacob
                  straight line method is used, the calculated u value  should be
                  less than 0.05  (Driscoll, 1986).
                                 '•   f v" •,    "   „''.'."-' '; -
                  N. Boulton and  S. Neuman have each published a number of
                  articles about  aquifer testing in unconfined conditions.
                  Fetter (1988) lists a number of references related to aquifer
                  testing (pages  209 to 212) including most of those by Boulton
                  and Neuman.

         .        The clas'sic pumping test for a water-tables aquifer is a 72-hour
                  test.  Confined aquifers may need a 24-hoiir test.   At some
                  small .sites, a  low-capacity test (less than 10 gpm) for a.
                  shorter period  of time (8 to 24 hours) may be sufficient.

                  The length of the pumping test may need to be modified if the
                  hydrogeologist  conducting the pumping test: determines that  a
                  different length of time for the test is tiecessary, based on
                  initial test data.  If early test data suggests  that  the
                  drawdown in an unconfined aquifer has stabilized,  the pumping
                  test should continue long enough to ascertain that a  delayed
                  yield or slow drainage effect is not influencing the
                  interpretation.

                  Water-level measurements should be collected at  all available
                  measuring points.  Even distant points that are  outside the
                  radius of influence provide data on background water-level
                  fluctuations during the test.

                        Note:   Hydrogeologists should collect water  and product
                        level measurements in wells with floating  product.
                        However,  wells with floating product: should  not be  used
                        for pumping test evaluation,  unless ;there  is a  shortage
                        of wells at the site.   Because the dynamics  of  multi-
                        phase fluid flow into and out of a well with floating
                        product may introduce error,  these monitoring wells may
                        provide misleading results.  If wells with floating
                        product are used, the density of the product should be
                        estimated to calculate the equivalent head in the well.

                  In all cases,  recovery data for a pumping test is  collected  and
                  evaluated,  especially at the groundwater extraction.well.

                  Casing storage can influence early drawdown ciata in large-
                 .diameter wells  that are installed in relatively  impermeable
                  aquifer's.   See  Kruseman and de Ridder (1990)  and/or Driscoll
                  (1986).

      In some  cases,  a short  step-drawdown test is  a viable alternative  to  a
      full-scale pumping test.   Small-diameter electric submersible pumps that
      fit in 2-inch  wells  that can be used for step-drawdown tests are  available.
      If a  4-inch monitoring well is used at the site,  a higher capacity  step-
      drawdown test  can be  conducted.

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Guidance for Groundw«t»r Extraction and Product Recovery Sy»t«ms                                     Peso 16 -
                                                                .1          *              •
      4.0   Design and Installation of a Groundwater Extraction,System.
                                                                                         i
      Groundwater extraction and product-recovery systems may consist of a single
      well, include multiple low-capacity wells, or use a trench system.  It may
      be appropriate to install a groundwater extraction or extraction/product-
      recovery well in the source area to minimize free-product migration, as
      well as install a groundwater extraction well further downgradient to
      capture dissolved-phase contaminants.  No specific extraction system design
      is appropriate for all conditions; a system should be tailored to meet
      site-specific conditions and contaminants.                                       .

      4.1   Capture Zone.                                                 '.'•••'
                        '                                                                 «i

      Groundwater extraction systems are designed to contain and remove4         .
      contaminated groundwater from the aquifer.  The size of the plume which .the
      extraction system will be designed to extract varies from site to site
      depending upon factors such as aquifer conditions, degree of contamination,
      distribution of contamination, and the location of receptors.  A            .
      groundwater extraction system may operate as a form of source control, or
      as aquifer restoration,  or for both purposes.   If free product is present
      at a site, the system may consist of two recovery wells; one for free-
      product recovery in the source area, and one downgradient to capture a
      dissolved plume.

      A larger capture zone, over and above the zone of contamination,  is
      sometimes warranted if there is a low level of confidence in the
      distribution of contamination or the aquifer-testing results.

      Some sites have primarily radial migration away from the source,  other
      sites have a lineal plume extending from the source.   -The methods of
      evaluating capture vary depending on the plume configuration.  In general,
      most remediation systems at smaller sites can be modeled if one of these
      two plume configurations match the following descriptions:

                  Sites With High Hydraulic Conductivity and High Natural
                  Groundwater Migration.   These sites typically consist of a
                  long,  narrow plume that extends downgradient from the source
                  area.   Contaminant transport at these sites is primarily
                  controlled by advection.  Diffusion and dispersion are only
                  minor transport processes.   Capture zones are calculated based
                  on three parameters:   pumping rate,  natural gradient,  and
                  transmisivity.

                  Dispersion allows contaminants to  travel  along routes other
                  than streamlines.  The capture zone should be designed to
                 ' capture a larger area than the known zone of contamination.
                  The width of the extraction system's capture zone should be 15
                  to 25 percent (or more) wider in high-permeable aquifers and 30
                  to 50 percent (or more) wider in moderate to low-permeable
                  aquifers.

                 The following two methods,  analytical and mathematical,  are
                  used to determine the capture zone:

                 —     Analytical.   A very simple two-dimensional model that is
                        appropriate for simple sites with a single extraction
                        well is described by Todd (1980, pages 121 to 123).   An
                        example of this method is included  in Attachment 3.

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fiui(f«nca tor firoundwafcar Extraction and Product Recovery Systems              i                       Page 17

                        Another method  is described  in Javandel and Tsang  (1986),
                        and in Fetter (1993).  Several hydrogeology texts,  such
                        as Domenico and Schwartz  (1990), also describe  similar
                        mathematical solutions for the capture zone.  Other
                        analytical methods for more  complicated, site conditions
                        using advanced  mathematics are presented by Strack
                        (1989).  Grubb  (1993) applies the same mathematical
                        principles that are used by  Strack for simple site
                        conditions.  Both Strack and Grubb provide methods  for         :
                        confined and unconfined aquifers.

                        If there are known seasonal  fluctuations in the
                        groundwater gradient, the capture zone should be         •
                        calculated under all known groundwater gradients to
                        -verify that contaminant capture will occur.

                  —     Computer.  This  method is appropriate for sites with
                        multiple extraction wells, an extraction trench, or with
                        sites that experience significant changes in groundwater-
                        flow patterns due to seasonal effects or natural
                        infiltration effects.  There are many two-dimensional
                        modeling programs available  that can quickly and
                        inexpensively evaluate groundwater flow to extraction
                        well(s).  At more complex sites, three-dimensional  models
                        may be needed, however, cost will often preclude their
                        use at simple or small sites.  The extraction system
                        should be modeled under differing natural gradients to
                        assure that the  extraction well(s) is in the optimal
                        location and has a sufficient pumping rate -under all
                        seasonal effects.

                              Note:  The CNR does not endorse or approve
                              groundwater modeling programs.  It is the
                              responsibility of the  remediation.system designer
                              to use a model that will provide correct and
                              meaningful results.  The designer is expected to
                              provide sufficient documentation for DNR model
                              review.

                  Sites With Low Hydraulic Conductivity and Minimal. Natural
                  Groundwater Migration.  If the site has very low-permeable
                  soils, it is likely that contaminants have migrated radially
                  away from the source primarily due to diffusion and not
                  advection.   A centralized extraction system in the source area
                  may be, used if contaminants have migrated a short distance or
                  mostly radially away  from the source area.!

                  In these cases,  the remediation system designer needs to  design
                  a system with a cone of depression that establishes an inward
                  gradient at the perimeter of the contamination zone.  The DNR
                  does not specify a minimum inward  gradient; however, a minimum
                  inward gradient of 0.01,  or more,  is recommended.  The system
                  may be designed based  on computer modeling (see computer
                  information above) or by an analytical method.   An analytical
                  example of this method based on Todd (1980) is included in  	
                  Attachment 4.   Other analytical solutions are also acceptable.

                  At large sites with low anticipated pumping rates,-the designer

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Guidance for Groundwatar Extraction and Product Recovery Systems                                     Page 18

                  should consider calculating the time of travel from the
                  perimeter of contamination to the extraction points.  This
                  estimate is a measure of the time that is necessary to extract
                  one pore volume from the limits of contamination.  If a long
                  period of time is necessary to extract one pore volume, then it
                  is likely that groundwater restoration will take a long time.

      The modeling methods"1 above are typically based on two-dimensional capture
      zone calculations.  Because the methods are two-dimensional, the estimated
      pumping rate can be overestimated in very thick aquifers if the total
     . aquifer thickness is used in the calculations, and water is only extracted
      from the upper portion of the aquifer.  When calculating the extraction
      rate from a partially-penetrating well in an aquifer that is very thick
      relative to plume depth, it may be appropriate to assume an "effective"
      aquifer thickness that is less than the full thickness.

      In the case of. a partially penetrating groundwater extraction well
      installed at the water table, designers can assume an effective aquifer
      thickness that-is the sum of one-half of the plume-capture zone width, plus
      the screen length.  Partially penetrating groundwater extraction wells
      screened below the water table (confined aquifers and submerged plumes in
      unconfined aquifers) may have an assumed effective-aquifer thickness that
      is equal to the capture zone width plus the screen length.  This method of
      estimating an effective-aquifer thickness is not absolutely correct in       .,  :
      mathematical terms, but it should provide reasonable results, assuming     •  •;
      isotropic conditions.   This approach is based on simplistic assumptions;
      other scientifically valid methods based on known site-specific conditions
      may also be used.

      After the flow rate is determined, the designer should predict the drawdown
      in the well to determine if it is reasonable.  If the well is a partially
      penetrating well, a correction for partial penetration should also be made.
      Attachment 4 includes sample calculations for drawdown and partial
      penetration.   Also, see the discussion of maximum drawdown recommendations
      for extraction wells in Subsection 4.2.

      If a single well does' not deliver the capacity that is necessary for plume
    >  capture,  designers should consider other alternatives to assure that the
      extraction system will deliver the desired capacity.   There are a number of
     .options that can be used in those situations, including:

                  Multiple extraction wells can be, used with reduced-flow rates
                  on a per well basis,  which reduces drawdown in each well.   When
                  multiple wells are used,  superposition can be used to estimate
                  the drawdown in each well.

            •     A trench system may be used instead of a well.

            •     The length of the screen can be increased.  The system designer  '
                  should carefully consider the costs associated with pumping,
                  treating,  and disposing of clean water that is pumped from
                  under the plume if this option is considered.   This option may
                  seem cost-effective because it moves more water at a minimal
                  cost, initially.   BUT, in some cases; the treatment and
                  disposal costs for pumping clean water for many years make this
                  a'high-cost option.

      The modeling methods described above are only applicable to flow-through

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OaiAtnct tor Groundwttr attraction and Product Rtcov«ry Systnu                                     faee 19

      primary porosity.  If flow-through secondary porosity (fractured flow)
      affects contaminant migration, the consulting hydrogeologist should propose
      an alternate means of locating groundwater extraction systems based on the
      apparent direction of contaminant flow and distribution.

      After installation and start-up of the groundwater extraction system,
      designers should periodically prepare water-table maps that depict the
      capture zone.  See Subsection 5.3 for more information on groundwater maps.

      4.2   Well or Trench Design.

      A groundwater extraction system in high-permeable soils typically consists
      of a drilled well(s), and a groundwater extraction system in low-permeable
      soils typically consists of a trench system(s).  There are no specific
      conditions that determine the use of a trench instead of a well.  If the
      desired groundwater extraction rate cannot be achieved with less than about
      10 feet of drawdown in a water-table well, a single well is insufficient
      and a trench or multiple wells are needed.  If floating product is present,
      the drawdown should be limited to no more than 5 to 6 feet to limit product
      smearing on soils.  There is no recommended maximum drawdown in wells that
      are installed in confined aquifers or that pump from submerged plumes.
      Generally, at least 5 feet of screen should be in the aquifer under pumping
      conditions.

            Note:  Product smearing occurs when the soil particles are coated with
            free product and the interstitial void spaces between the particles
            are partially filled with free product.

      A trench system may be difficult or impossible to install if the trench
      does  not stay open long enough for pipe installation and backfilling, and
      installing a very deep trench may be impractical.  If a single well is
      insufficient and a trench system cannot be installed,  multiple low-capacity
      wells may be necessary.                                                           .

      4.2.1 Drilled Wells.

      If the groundwater extraction well is screened (or open hole in bedrock)  in
      a confined unit,  the  well should be  designed to prevent contaminants from
      flowing upward.through the annular space to uncontaminated zones.   In some
      cases,  a temporary (or permanent)  casing that seals off upper,  "clean,"
      high-permeable zones  during drilling is necessary.   This may preclude the
      use of some  drilling  methods (hollow-stem auger and bucket auger)  at some
      confined-aquifer sites.

      4.2.1.1     Drilling  Method.   •

      There are  many site factors that determine the method  of drilling.   The
      system designer  should use a method  that results in proper construction of
      an efficient  extraction system.   Driscoll (1986) is an excellent reference
      for drilling  methods.   For shallow,  large-diameter wells in low-hydraulic
      conductivity  environments,  a large bore hole may be needed.   The following
      is a  brief summary of the commonly used drilling methods:

                 Cable  Tool.   Cable drilling offers great flexibility.   The well
                 can  be installed with  a  natural-filter pack when the casing-
                 pullback  method is used,  or with an artificial-filter  pack when
                , a large-diameter temporary casing  is used.   Because  .there is
                 minimal smearing (relative to hollow-stem  augers)  and  no filter

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Guidance for Groundwater Extraction and Product Recovery Systems                                     Fags 20
                                                                          •*
                  cake against the bore-hole wall, well development  time  is
                  reduced.  The disadvantage of cable drilling  is  the  large
                  amount  of time it takes to install a well.

                        .Note:  Many cable drillers use arc welding and a  cutting
                        torch.  Drillers should be warned of any ignitable
                        contaminants or the presence of a floating-product layer.
                        If these conditions exist, the driller  should  use a
                        threaded and coupled pipe.

            •     Hollow--Stem Auger.  In some low-flow applications, a 6.25-inch
                  inside-diameter hollow-stem auger can be used to install a 4-
                  inch well constructed of polyvinyl chloride (PVC).   Some
                  drilling contractors have 10.25- or 12.25-inch inside-diameter
                  hollow-stem augers that can be used for larger wells.
                  Advantages include speed and the ability to collect  split-spoon
                  samples and conduct field headspace tests.

                  The disadvantage of the method is that large-diameter augers  -.'
                  can only penetrate limited depths.  There can be considerable
                  smearing of the bore-hole wall in stratified  formations,
                  especially if those formations are loose or soft (as exhibited  NN
                  by low-blow count N values) because the finer-grained soil     .;
                  cuttings may be pressed into the coarser-grained layers.  The ,    >
                  smearing effect is less critical in clean outwash deposits.  .In -M^^'
                  most cases,  flush threads should be used for  screen  and casing.^7

                  Mud and Clear-Water Rotary.' Mud rotary is a  common method for
                  drilling water-supply wells.   Drilling mud should not be added
                  if the hole stays open with clear water.   Wells drilled with
                  this method need significant development to remove the filter
                  cake from the bore-hole wall especially in high-permeable
                  formations.   The main advantages of this method are speed and
                  the availability of drilling rigs.

                  Bucket Auger.   When drilling in fine-grained soils that stay
                  open,  a large-diameter well can be installed by using a'bucket
                  auger.   The bucket auger is a good choice if the design bore-
                 hole diameter exceeds a couple of feet and the well is fairly
                 deep.   If the hole will not stay open,  a bucket auger is not a
                 good choice.

      Other methods,  such as air rotary or rotasonic,  may be appropriate in
      unique situations  such as in bedrock.   In all cases,  drill cuttings must be
    •  handled in accordance with the DNR rules'  that are  applicable to
      investigative wastes.

      4.2.1.2     Filter Pack,  Screen,  Casing,  and Well  Development.

      Filter Pack and Well Screen.   If-designers  use a filter pack, it  should be
      appropriately sized to the native soils.  An artificial-filter pack extends
      a minimum of 2  feet above the top of the  screen.   If  a long screen in  a
      loose formation is  used,  the  filter pack  should extend a minimum  of 5  feet
      above the top of the screen because a large amount of filter pack and
      native soil can be  removed from the bore  hole during  development.  If
      sufficient materials are  removed,  the  filter pack  and annular space seal
      can collapse to the  top of the screen.

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Guidtnct. for GrounoV«t«r Extraction and Product Recovery Systems                                     Page 21

      The well screen may be constructed of PVC, low-carbon steel, galvanized
      steel, or stainless steel.  'In unusual-site conditions, other materials may
      be appropriate.  The remediation .system designer should consider the
      duration, of the project when selecting s'creen material.  The screen
      manufacturer may provide advice on material characteristics to limit or
      prevent corrosion,;incrustation and contaminant compatibility.  Non-
      reactive materials need to be used in extraction well design.  In unusual
      cases, such as very deep wells, the physical strength of the screen should
      also be evaluated in consultation  with the screen manufacturer.

      The slot size of the screen should be sized to the filter pack (or natural
      pack if used).  See Chapter NR 112 for a discussion of filter pack and
      screen specifications.  If a natural-filter pack is used, refer to page 435
      in Driscoll (1986) for a discussion of screen-slot size.  A well with a
      screen that has slots that are too large and/or a filter pack that is too
      coarse may pump sand.  If stratified conditions exist, & relatively fine-
      grained layer should be used for selecting the filter pack and the well
      screen-slot size.  On-site screen manufacturing, such as torch cut slots
      and drilled perforations, and on-site slotting by saw cutting are not
      acceptable.

      The screen diameter is usually a function of the type of pump(s)
      (Subsection 4.3), sensors (Subsection 4.4, Control Panel) and possibly a
      shroud (Subsection 4.4) that are installed in the well.  Only in rare cases
      is a screen diameter controlled by factors other than the pumping equipment
      dimensions.

      If there is a possibility that a floating product or DNAPL recovery pump
      installation may be needed in the well,  the well-screen diameter should be
      sufficient for a two-pump system (Subsection 4.3).   In some cases,  a
      recoverable floating-product layer forms after pumping begins,  even though
      it did not appear during the investigation.  If there are unusually high
      dissolved-contaminant concentrations,  the designer should use a well with a
      sufficient diameter to also hold a product recovery pump, .in case it is
      later determined that a product pump is  needed.

      If floating-product recovery is initially planned,  or there is evidence
      that  floating product may be drawn into  the well,  the top of the screen
      should be above the  seasonal-high static water table.  If recoverable
      floating product is  unlikely to be present, the top of the screen should be
      set at or above the  top of the plume.

      The base of the screen should be set so  that the entire length of the
      screen extends, through the entire contamination zone.  In general,  it is a
      good  practice to maintain at least 5 feet of well screen within the aquifer
      under pumping conditions.   In some cases,  the base  of the screen is set
      slightly below the plume to maintain at  least 5  feet of screen below the
      pumping level.

      If multiple high-permeable zones are present and contaminated,  THE  SCREEN
      MUST  NOT CROSS  CONNECT HIGH-PERMEABLE ZONES THAT ARE SEPARATED BY LOW-
      PERMEABLE ZONES.   In these cases,  designers should  use separate wells for
      each  high-permeable  zone because a single well in this situation would be
      an artificial conduit to vertical-contaminant: flow  during periods when the
      well  is  not pumped.

      Screen incrustation  can occur if the entrance velocity is greater than 0.1
      feet  per second (Driscoll,  1986).   Driscoll (1986)  contains example

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Guidance for Groundw»t«r Extraction and Product R«cov«ry Systwns                                     Page 22

      calculations for determining entrance velocity.  Most well-screen
      manufacturers will provide the open area per lineal foot of screen for the
      calculations.  Designers should use the estimated length of screen under
      static, seasonal-low water-table conditions, minus the anticipated
      drawdown, when estimating the length of screen for calculations.  If the
      design calculations indicate that entrance velocity is greater than 0.1
      feet per second, other screen types or larger-diameter well(s) may be used.
      If the calculated entrance velocity is significantly above 0.1 feet per
      second, the well may not produce the desired extraction rate.  Attachment 4
      discusses estimating drawdown.

      A bottom plate must be used on all well screens.  If it is possible to   -
      recover any DNAFL, the base of the screened portion of the well should be.
      designed so that as much DNAPL is recovered as possible.
                                                                             •
      Bedrock Wells.   Well installation with open hole is acceptable if the
      extraction well is in bedrock, instead of constructing the well with a
      filter pack and screen.   An open hole should not cross connect high-
      permeable zones separated by a low-permeable zone(s).

      Casing.  The casing may be PVC (when PVC screens are used) or steel pipe.
      In some rare cases with unusual-site conditions, stainless steel casing or
      other materials may be used.   If the well casing is less  than 8 inches in
      diameter, the casing should be schedule 40.  If the well  diameter is equal
      to or greater than 8 inches,  see Chapter NR 112 for casing wall thickness
      specifications.  If unusual conditions warrant using stainless steel  .
      casing, the-DNR project manager may allow a thinner wall  thickness.

      Development.  After the  well is completed,  the well should be developed.
      Driscoll (1986) provides an excellent discussion of well  development
      methods.  Development over and above Chapter NR 141 requirements is
      encouraged to provide an efficient extraction well.

      Any grout in the annular seal should be allowed to set for a minimum of  12
      hours prior to  well development.   Also,  significant quantities of water  and
      fines can be  produced by some development methods.   The system designer
      should plan for disposal of development water before installing the
      well(s).                                                            .

    •  4.2.2 Trench  Systems.

      Trench systems  are only  used to install groundwater extraction systems if
      the water table is very  shallow and the soil has low permeability.   They
      are typically installed  by a  backhoe.   The  purpose of  the trench is  to •'
      create a high-permeable  channel through the native soil to extract more
    .  groundwater than a well.   The saturated zone of the  trench should be
      backfilled with a high-permeable  material,  such as  coarse sand or gravel.
      If the trench is very long, a perforated pipe or well  screen should  be
      installed horizontally in the base of the trench to  conduct  water ,to an
      extraction well or sump.

      The unsaturated zone  of  the trench should be backfilled with the spoils
      that  were originally  excavated from the  trench.   In some  cases,  a geo-
      textile can be  installed above the coarse gravel and below the backfill.
      If floating product is present, the high-permeable material  should extend
      one or more feet above the seasonal high water  table to.assure that  the
      floating product will  not rise into the  native  fine-grained  backfill.

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Guid«nc« for Groundw«t«r Extraction «nd Product Rteovtry Syatwas

      Designers should install a well or sump - while backfilling the trench - in
      the high-permeable backfill material in the trench.  The well should be
      installed as plumb as possible.  Often, the well screen and casing are
      assembled prior to placement in the excavation, then the screen/casing
      assembly is hung by the backhoe into the excavation.  Lastly, rope is used
      to support the top of the screen/casing assembly in the vertical position
      during backfilling. •

            Note: Screen and casing specifications for the well or sump are the
                  same as those described above in Subsection 4.2.1.2.

      A backhoe can be used to install a groundwater extraction well at sites
      with low permeability and a high-water table.  The well can be installed in
      a former buried storage tank excavation,  if appropriate.  In this case,
      well construction is -similar to a trench system.
                                                            !
      4.3   Pump Selection.

      4.3.1 Groundwater Extraction Pumps.

      Electric submersible  pumps are the groundwater extraction pumps usually
      used at contaminated  sites.   In lower flow-rate applications,  alternative
      pumps such as pneumatic pumps are also used.

      Pump materials should be compatible with  the contaminants present at the
      site.  The pumps should be constructed of stainless steel,  and the motor
      leads,  seals,  and bearings should be made of materials that are compatible
      with the site contaminants.

      In general,  submersible pumps do not have to be explosion-proof because the
      pump  motor is below the intake of the pump (therefore the pump motor is
      always  submerged and  is isolated from the contaminant vapors) .   Electrical
      sump  pumps that have a motor above the 'pump inlet should be explosion-
      proof;  see Attachment  2 for  more information.
                                                            i   •                   •
      Designers  should select the  pump based on the desired pumping  rate and the
      hydraulic  head.   Calculation of the total head is the total of:

                  the elevation to which the water  is pumped^  minus  the  pumping
                  elevation;
                  the total  head loss due to pipe friction;  and
                 heac  loss  from all  other  fittings  and devices such as  flow
                 meters, valves and possibly the treatment system.

      The pump should be  s'elected  based on  performance curves  provided by pump
-   .   manufacturers.     . .                                                     .
                         • *                                   i
      If a  pump  that  has  excess  capacity is  used, a  throttle valve may be added
      to the  line near  the treatment  system to  artificially create more  head.   If
      a throttle valve  is used, care  is  heeded  to avoid burning out  the  pump  by
      creating too much restriction to  groundwater flow.  A pressure  gauge marked
     with  the maximum  pressure  (from manufacturers  data  minus  elevation head)
     may also be installed  in  the line  near  the  throttle valve to prevent
      accidental damage to the pump.  Restricting flow in this  manner  is not
     recommended for long-term operation;  it is  only appropriate for  temporary
     operational needs.  Other devices  to prevent over pumping are discussed in
     Subsection 4.4 under control panels.      •             -        .
23

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Guidance for Groundwatcr Extraction and Product R«cov«ry Syituns                                     paBe 24
 t                           -                   '                            *
      Electrical connections to the pumps must be designed to specifications that
      are acceptable to the local electrical inspector.  The wire insulation to
      the pump motor should be compatible with the site contaminants.  If the
      contaminants are ignitable, the local electrical inspector may require an
      explosion-proof junction box mounted on the outside of the well casing.

      Compressed air lines that are used for pneumatic pumps can freeze up in
   .   cold weather, and they should be protected from subfreezing conditions if
      practical.  An automatic water trap should be installed on the air line to
      assure that any water that condenses in compressed air lines does not enter
     , the pump or the pump controller.  If the air compressor has a receiver (air
      tank), installing an automatic water trap is recommended to drain
      condensate from the receiver.                                            .  .

      A.3.2 Floating-Product and DNAPL Pumping Systems.

      Floating-product and DNAPL recovery pumps are designed or controlled to
      only pump free product, and the pumps may be electric or pneumatic.  The
      selection of a pumping system is based on the following information:

                  Range of Water-Table Fluctuations (Excluding DNAPL Pumps').   If
                  the water table fluctuates more than 0.5 feet per week on a
                  regular basis,  the pump should be able to operate under
                  changing water-table conditions.  Designers should use pumps
                  that have a float mechanism that automatically adjusts to
                  changing water levels, or that use a filter that allows product
                  (but not water) to flow into the pump inlet.   Pumps that depend
                  on a preset elevation of product are often set at the wrong
                  elevation.

            •      Frequency of Maintenance/Inspection.  Pumping systems that
                  require frequent maintenance or frequent elevation changes are
                  very expensive in the long-term because of the extra site
                  visits that are required.

                  Potential for Failure.  The pumping or DNAPL system should be
                  operated independently of the groundwater extraction pumping
                  system.   This ensures that groundwater extraction continues and
                  plume capture and containment is maintained if there is an
                  equipment failure..

                        Note:   A single control panel for both  systems is
                        acceptable.

                  Characteristics of Failure.   Some pump systems can cause
                  catastrophic failures in other associated equipment.   For
                  example;  a pneumatic pump or control unit failure can cause
                  over-pressurization and other equipment failure.   If designers
                  use pneumatic pumps,  it is very important that the product  tank
                  is  properly vented and the air compressor has  a reliable
                  pressure  regulator.

            •     Volume of Product to Pump.   In almost all cases,  a low-capacity
                 product pump is sufficient.   For example,  at only 0.1 gpm the
                 pump can  still  recover over 4,000 gallons per  month.

            •     DNAPL.  In the  rare  case where DNAPL is recoverable,  or
                 anticipated to  be recoverable,  the pump should be designed  for

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Guidance for Groundw«t«r Extraction «nd Product R»cov«ry Systwu              i

                  DNAPL recovery.  These pumps have an inlet at the base of the
                  pump so that accumulating DNAPL in the basse of the screen or
                  sump can be removed.                     •

      The following are the three main types 6f floating-product pumping systems:

                  Floating Pump or Pump With Floating Inlet,  These pumps
                  automatically adjust to water-table fluctuations and pump down
                  to a product layer of less than 0.05 feet.
25
                  Preset Pump Elevation With Hvdrophobic fllt-py,  These pumps
                  allow product (but not water) to flow into the pump mechanism.
                  These pumps are often designed to pump down to a thin product
                  film within a fairly short vertical range.

                  ££.  et Pump Elevation With Electric Sensors or Density
                  Cor. -rolled Valves That Only Allow the Pump fo Pump Product:,
                  These pumps must be set at the elevation of the product layer
                  to operate properly.   In some cases, a conventional groundwater
                  submersible pump can be used with electric sensors that turn
                  the pump on or off if the product layer builds up to a fairly
                  thick layer above and below the pump inlet.

      There are also other types of floating-product pumping systems, including
      combinations of the above-mentioned system.

      4.3.3 Total -Fluids Pumps.

      Some  sites with very low permeability often use a single total-fluids pump.
      A  total -fluids pump pumps  all fluids from the well,  floating product,
      water,  and/or DNAPL.   The  pumped  liquid should be discharged to an above-
      ground product separator (See Subsection 4.4).   Pneumatic pumps are often
      used  in  low-capacity applications because they can safely run dry without
      danger of burning out or damage from running dry.

      When  designing a total-fluids pumping system,  designers should consider the
      pump's potential for freezing.  See the discussion of pitless adapters in
      Subsection 4.4.

      4.4    Other  Devices.

      In some  cases,  other  devices  are  also part of the  groumdwater extraction
      system.  A summary of these components includes  the  following:

      Pitless  Adaptor.   Groundwater extraction systems should use  a pitless
      adaptor  or a pitless  unit  to  transfer groundwater  from the well to buried
     piping outside  of the well casing to  avoid freezing  (See IDriscoll,  1986;
     page  626).   As  a  result, the  water does  not pass through any piping at or
     above  the 'frost  level.  The pitless adaptor/unit allows  the  submersible
     pump  to  be -  -moved from the well  without significant plumbing difficulties.

     The pitless  adaptor/unit should be designed to allow access  for taking
     water-level measurements.  Some pitless  adapters have very small holes that
     severely limit  the  diameter of  the water-level indicator that can  pass
     through  the holes.  In larger-diameter wells, pitless units  are available
     that do not block  access for product  recovery pumps.  Access  intp  the well,
     past the pitless adaptor/unit,  should be verified  in the  design.

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Guidanc* for Groundw«t«r Extraction mad Product R«cov«ry Sy»t«mo     •                                Pace 26

      A pitless adaptor/unit may be used for the groundwater pump in a two-pump
      system, but not for the product pump.  Because depth -adjustability for a
      product pump is important to the project success, the hoses for pumped
      product should extend out the top of the well.   In addition, designers
      should use a support cable that allows simplified depth adjustability of.
      the product pump.• A pitless adaptor usually is not needed for the product
      pump since most floating products (or DNAPL) do not readily freeze.

            Note:  The seals in pitless adapters and pitless units should be
            compatible with the contaminants.

      Pitless adapters and pitless units may be used for total-fluids
      applications if a,single pump is used for a water and product mixture.

      Well Cover.  Well covers are commercially available with padlock hasps,
      both with and without a connection to the electrical conduit for
      submersible pumps.  .The well cap should be lockable, however, when product
      recovery wells are installed, a small lockable  enclosure may be installed
      over the well as a substitute for a locking well cap.  This enclosure
      houses the electrical connections to the pump(s), winches for raising and
      lowering the pump(s), and any hoses to convey pumped product.  If the wells
      are part of a high-capacity system,  see NR 112  for additional Bureau of      ;:V
      Water Supply requirements for well-cover designs.

      Shroud.  A shroud is a sleeve around the motor  of a submersible pump that
      forces water past the motor to cool.it.  It is  primarily used if the.pump
      is installed very close to the base of the screen.

      Manifold.   The manifold consists of the piping  system that is used to move
      the pumped liquids to the tanks and/or treatment system.   It may be above
      ground, but in most cases it is buried.  These  manifold lines need to be
      constructed of a material that is compatible with the contaminants and are
      capable of holding the pressure and volume of the pumping system under
      worst case scenarios.   If designers  use a pneumatic-pumping system,  the
      lines must be capable of holding the pressure of the regulated compressed
      air source.   If designers use a submersible pump,  the lines should be able
      to hold the pump pressure if the flow is blocked at the treatment location.
      Designers  should use the working pressure rating,  and not the burst
      pressure rating,  when assessing the  pressure capability for manifold lines.   .
      If heat tape  is used,  steel or other materials  should be  used instead of
      PVC.   If a buried plastic pipe is used, a steel wire should be placed in
      the upper  part of the trench before  backfilling so  that a metal detector
      can be used to locate the trench at  a later time.

            Note:   Burying a steel wire is unnecessary at sites where reinforced
            concrete pavement is used,  since the metal detector will only "see"
            the  rebar.-  '.

      Flow  Meter.   A flow meter should be  installed on the system to measure the
      amount of  pumping from each well.  It should be a totalizing-flow meter
      that  indicates the total fluid pumped.

      Product Storage Tank.   A product tank is  needed to  contain the pumped
      product.   See Attachment 2 for related rules.

      Product Separator Systems.   Product  separator systems are tanks which  allow
      separation of pumped product and water from total-fluids  pumping systems.
      The tank may  be baffled to limit mixing,  and a  coalescing separator  may  be

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Guidanc* for Groundwatar Extraction and Product Recovery Sy items                                     Fag* 27

      used when the flow rates are too high for effective separation  in a  tank.
      See Attachment 2 for related rules.

      Control Panel.  The control panel should be,designed specifically for each
      site.  A panel with the appropriate sensors can provide the following:

                  Automatic shut off, if the well is dewatered.

                  High-/low-level sensors to turn a product pump on and off.

          .  •     Treatment system operation.

                  Auto shut off for full-product tank.

                  Auto shut off for overflow on separator tank.

                  Other equipment control, such as blowers for vacuum-enhanced
                  product recovery systems.

                  Other data collection devices, such as an hour meter on  pump.
                  operation, automatic telemetry for data transmission over the
                  phone line, and possibly automatic data collection  for water
                  parameters (Ph, conductivity, etc.).

      4.5   Groundwater Extraction System Design Report.

      In some cases, the remediation system design is included in a comprehensive
      report with the results of the investigation.  In other cases,  the design
      is submitted separately.   The design of the recovery well(s) must be
      submitted and approved prior to implementation, as required by  Chapter
      NR 141.   A report that includes the design of a groundwater extraction
      system should include the following information:
      Discussion.
                  Plume Capture.  Designers should discuss the assumptions used
                  to calculate the total groundwater extraction rate.  Designers
                  should also include a discussion of the'geologic and
                  hydrogeologic conditions and reasons why the plume-capture
                  calculation method is appropriate.

                  Design of the Wells.  Extraction well details include the
                  following:

                  —.     bore-hole diameter,
                  —     screen length and diameter,
                  —     slot size, .
                  —     casing depth, diameter and material
                  —     filter pack and seal depths and specifications, and
                  —     the drilling method.

                  Development method and planned disposition of development water
                  should also be discussed.

                  Manifold Design.  The discussion should include the following:

                  -     pipe type,
                  —     materials of construction,

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Guidance for Groundw«t«r Extraction and Product R»cov«ry Sy»t«a»                                    page 28
                                                                           t
                  —     diameter(s),                             '
                  —     location  of valves,  and                 '          *- "
                  —     a description of instrumentation for measuring flow rate.

                  Designers  should discuss the depth of the  manifold if it is
                  buried.

                 • Pumping System  Specifications.  The discussion should include
                 . total anticipated gallons  per minute and anticipated drawdown
                  •in each extraction  well.

                  Product Recovery.   Designers should evaluate whether or not  a
                  product recovery system is necessary for the site.

            •     Operations and  Maintenance Plan.   The discussion should include
                  a brief discus.sion  of  maintenance  activities and frequency of
                  site visits.

                  Monitoring.  The designer  should propose a monitoring program
                  for selected monitoring wells at the site  that accurately
                  measures the performance of  the system.  The DNR may require
                  modifications to the proposed plan prior to implementation.
                  See Subsection  5.4  for recommended progress report  contents.
      Figures.
                  Designers should include a map of proposed well  locations  drawn
                  to scale with the following information:

                  —     locations of proposed and existing groundwater  extraction
                        wells;

                  —     locations of monitoring well(s);

                  —     locations of. the manifold and instrumentation;

                  —     location of the treatment system  (if used) and  the
                        location of water discharge to sewer or surface waters;

                  —     location(s) of suspected and/or known contaminant
                        source(s) (if differing contaminant types  are present at
                        a site, des'igners should identify the contaminant type at
                        each source location);

                  —     free product zone (if present);

                  —     groundwater contamination zone;

                  —     groundwater extraction system capture zone under all
                        anticipated shifts in the groundwater table under a  given
                        pumping rate;

                  —     scale, north arrow,' title block, site name, and key  or
                        legend;         '            •.

                  —     any other pertinent site information.

                  Designers should include a current water-table map with the

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Guidance for Groundwatar Extraction and Product Racovary Syatacu

                  date of water-level measurements.
Fag* 29
      Tables.
                  A process-flow diagram indicating the piping layout with1
                  instrumentation and key components should, also be included.
                  The report should include a table of water levels/elevations
                  from all wells, over the life of the project.

                  If floating product is present at the site, designers should
                  include a table of product thicknesses over the life of
                  project.  This table can be combined with the water-level
                  table.
      Appendices.
                  Plume-capture calculations for determining the well location(s)
                  and the groundwater extraction rate should be included in the
                  report.  If plume capture-calculations are based on
                  computerized modeling, the computer output should be included.
                  The calculations determining hydraulic conductivity should be
                  included,  or a reference to the report that includes that data.
                  Photocopies of hand written calculations and graphs are
                  acceptable, IF THE CALCULATIONS ARE LEGIBLE.  The initials and
                  date of the person performing a quality assurance/quality
                  control (QA/QC) check of all calculations should be included.

                  Calculations estimating the drawdown in the extraction well(s)
                  should be  included.

                  Designers  should include calculations used to select the pumps;
                  the type,  size, manufacturer,  and model of the pump; and the
                  performance curve that is provided by the manufacturer of the
                  pump.

                  If  a product recovery system is included in the system design,
                  designers  should include the type and specifications of the
                  product pumps,  the associated piping specifications, the
                  specifications  for the product tank,  and disposition of
                  recovered  product.

                  Designers  should include calculations for determining the
                  filter  pack,  well-screen slot-size,  and entrance velocity.   The
                  grain-size analysis  should also be included.

                  A copy  of  the WPDES  permit application,  permit,  request to  a
                  POTW, or approval  letter from  a POTW should be included.

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Chiidcnc* for Grcnmdw«t»r Extraction mnd Product R«cov«ry Symtooa                                     t*ge 30 _

      5.0   Operation of a Groundwater Extraction System.

      When a system is designed properly for the site, the system is likely to
      operate as expected.  If the remediation system operator finds a method of
      operating the system more efficiently at any time, the system operator
      should evaluate those changes and submit them to the DNR for review prior
      to implementing the-changes.

      Generally, the. operation of a groundwater extraction system includes                |
      periodic maintenance visits.
     .,
      5.1   On-site Tests After Installation of the Extraction System.
                         -                          ^                   •                   .0
      After the groundwater extraction and treatment/disposal system is                  *
      installed, designers should conduct a pumping test in a single extraction
      well as part of start-up operations to confirm the hydraulic conductivity
      estimate.  This pumping test is not necessary if a 72 hour pumping test (24
      hours for confined conditions) — at a flow rate that is at least 25 percent
      of the final remediation system pumping rate — was previously performed at
      the site.

      A confirmation pumping test should be conducted for a minimum of 48 hours.
      This test does not need the frequency of water-level measurements that a   .     v
      predesign test requires because this test is used only to verify previous     ,. '
      aquifer-testing results.  In most cases, using popper tapes or water-level
      indicators are sufficient for this test, instead of using pressure
      transducers.  Recommended frequency of water-level measurements for all    ,  ' ;
      wells at a generic site includes the following:                      '       •/'

            •     Water-level measurements should be collected as rapidly as
                  practical in all wells for the first two hours of operation.
                  It is most important to frequently collect the measurements
                  from the extraction well and nearby monitoring wells.

                  Water-level measurements should be collected every hour for the
                  next eight hours of operation.

                  Water-level measurements should be collected at least twice a
                  day for the next two to four days.

     •The system operator should leave the system in operation after the data is
      collected because the confirmation pumping test is not as important as the
      remediation system operation.  Because the system continues to operate,
      recovery data cannot be collected.  If multiple wells are installed, the
      start-up testing sho'uld only be conducted in a single well.  After the
    ,' start-up testing is completed, the operator should bring the additional
      wells on-line.

      Because long-term data is available, using the Jacob straight-line method
      to calculate transmisivity of monitoring well data may be sufficient if the
      u value is less than 0.05.  Using the new transmisivity value, the system
      operator should prepare a new plume-capture calculation to ensure the
      pumping rate is sufficient.

      If a soil venting system is installed at the site, it should remain off
      during the start-up testing of the groundwater extraction system.  This
      allows the aquifer to respond to the groundwater extraction system alone.           i

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Guidance fox Groundwatcr Extraction and Product R»cov«ry Syst«n»                                     Page 31

      5.2   As-Builts Submittal.

•      Designers should submit as-built information in a report after the
      groundwater extraction system construction is complete.  Because most of
      the information is in the design report, a separate submittal is usually
      not necessary, unless requested by the DNR.  In most cases, the as-built
      information should be included in the first progress report after start-up.
      The as-built information includes the following:

                  Results of on-site testing discussed in Subsection 5.1.

            • .    Any deviations from the specifications in.the design report.

                  A map of actual-well locations drawn to scale. The map should
                  include -the following:

                  —     locations of existing groundwater extraction wells;

                  —     locations of monitoring wells;

                  —     the manifold and instrumentation locations;

                  —     suspected and/or known source location(s) (if differing
                        contaminant types are present at a site, identify the
                        contaminant types at each source location);

                  —     zone of soil contamination;

                  —     zone of groundwater contamination;

                  -     zone of free product (if present);

                  -     scale,  north arrow, title block,  site name, and key or
                        legend;  and

                  —     any other pertinent site information.

                  Groundwater extraction well construction diagrams, boring logs,
                  development information,  and any other information required by
                  Chapter NR 141.

                  Any other pertinent information.

      5.3   Groundwater Maps.

      During regular site.visits,  water levels should be measured in all      .
      monitoring wells.  . Water-level maps should be  prepared on a monthly basis
      for the first three months and quarterly thereafter.  The maps should be
      used  to assess the remediation system's ability to capture the plume.  If
      the capture  zone is insufficient,  additional measures may be necessary,
      such  as additional extraction wells and/or higher pumping rates.

      If  system  operators use  a soil venting system,  vacuum-enhanced product
      recovery system,  or air  sparging system in conjunction with a groundwater
      extraction system,  they  should periodically shut off these systems long
      enough to  allow the water table to respond to  only groundwater extraction.
      After  the  water table has  stabilized, operators should -then collect water-
      level  data and use it to  calculate water elevations to produce the water-

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Guidinc* for Groun
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Guidance for Groundwater Extraction and Product Recovery Systems                                    ' Page 33

                  text.   The first progress report  after pump  start-up should
                  also include a water-table map  describing conditions
                  immediately prior to pump start-up.

            • .    A total contaminant removal, graph, with time on the horizontal
                  axis and cumulative contaminant removal in pounds  or gallons on
                  the vertical axis should be included  in the  figures.  This
                  graph should include the free-product recovery,  the total
                  dissolved-phase recovery, and the sum of the two.
      Tables.
                  A table of water levels/elevations and product  levels  or
                  thicknesses from all wells at the site should be  included.

                  A table of groundwater chemistry data  from monitoring  and
                  extraction wells should also be included.

      .Other Information.

            •     If analytical data is available from a laboratory,  the lab
                  reports should be included.

            •     A discussion of sampling procedures, analytical procedures,
                  etc. is not required in each report, but operators  should
                  include a reference to the report that lists  the  procedures.

                  Any other pertinent information or data should  be included.

      In all projects that include groundwater extraction, designers  should
      report the groundwater discharge to the DNR Wastewater program  or  to the
      local POTW.  Groundwater reporting requirements are not satisfied  by
      reporting to the LUST, ERR, or Superfund program.

      5.5   Project Close Out.

      See Chapter 10 of the Guidance for Conducting Environmental Response
      Actions for project close-out procedures.  Long-term monitoring or
      additional corrective actions may be necessary.

            Note:  At the time this document was finalized,  Chapter 10 has not
            been completed.

      All wells should be.abandoned in accordance with NR 141.25  upon final
      proj.ect closeout. .

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Guidance for Groimdwater Zxtracticm and Product Recovery Systems                                     Face 34

      6.0   References.                     '                   - •          \

      Bear, J.  1979.  Hydraulics of Groundwater.  McGraw-Hill Inc., New York,
      N.Y.           ••-.••'••

      Cooper, H.H, Bredehoeft, J.D., and Fapadopulos, I.S.  1967.  Response of a
      Finite Diameter Veil to an Instantaneous Charge of Water.  Water Resources
      Research.  Volume 3, -Number 1, pages 263 to 269.

      Bouwer, H. and Rice, R.C.  1976.  A Slug Test for Determining Hydraulic
     . Conductivity of Unconfined Aquifers with Completely or Partially
      Pene.trating Wells.  Water Resources Research.  Volume 12, pages 423 to 428.

      Bouwer, H.  1989.  The Bouwer and Rice Slug Test - An Update.  Ground
      Water, Volume 27, Number 3, Pages 304 to 309.                                 •

      Domenico, P.A. and Schwartz, F.W.  1990.  Physical and Chemical
      Hydrogeology.  John Wiley and Sons, Inc.  New York, New York.

      Driscoll, F.G.  1986.  Groundwater and Wells, Second Edition.  Johnson
      Division, St. Paul, Minnesota.

      EPA,  1990, Basics of Pump-and-Treat Ground-Water Remediation Technology.
      EPA/600/8-90/003, March 1990.

      Farr, A.M., Houghtalen, R.J., and D.B.  1990.  Volume Estimation of Light
      Nonaqueous Phase Liquids in Porous Media.  Ground Water, Volume 28,          .
      Number 1, Pages 48 to 56.

      Fetter, C.W.  1988.  Applied Hydrogeology, Second Edition.  Merrill
      Publishing Company, Columbus, Ohio.

      Fetter, C.W.  1993.  Contaminant Hydrogeology.  Macmillan Publishing
      Company, New York, New York.

      Freeze, R.A. and Cherry, J.A.  1979.  Groundwater.  Prentice Hall Inc.,
      Englewood Cliffs, NJ.-

      Grubb, S.  1993.  Analytical Model for Estimation of Steady-State Capture
    '  Zones of Pumping Wells in Confined and Unconfined Aquifers.  Ground Water,
      Volume 31, Number 1, Pages 27 to 32.

      Hughes, J.P., Sullivan, C.R., and Zinner, R.E.  1988.  Two Techniques for
      Determining the True. Hydrocarbon Thickness in an Unconfined Sandy Aquifer.
      Proceedings of the Conference on Petroleum Hydrocarbons and Organic
      Chemicals in Ground Water: Prevention, Detection and Restoration, November
      1988, Pages 291 to '. 314.

      Javandel, I. and Tsang, C.  1986.  Capture Zone Type Curves: A Tool for
      Aquifer Cleanup.  Ground Water, Volume 24, Number 5, Pages 616 to 625.

      Karasaki, K., Long, J.C.S., and Witherspoon, P.A.  1988.  Analytical Models
      of Slug Tests.  Water Resources Research, Volume 24, Number 1, pages 115 to
      126.                                             '

      Kemblbwski, M.W. and Chiang, C.Y. 1990.  Hydrocarbon Thickness Fluctuations  .
      in Monitoring Wells.  Ground Water, Volume 28, Number 2, Pages 244-252.

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Guidance for Groundwatar Extraction and Product Recovery Systems                     ~  •  • ,           Page 35

      Kruseman, G.P. and de Ridder, N.A. , 1990.  Analysis and Evaluation of
      Pumping Test Data, Second Edition.  International Institute for Land
      Reclamation and improvement, Wageningen, The Netherlands.

      Masch, F.D. and K.J. Denny.  1966.  (Grain Size Distribution and its effect
      on the permeability of unconsolidated sand.  Water .Resources Research,
      Volume 2, Number 4, pages 665 to 677.

      Neuman, S.P.,1974.  Effect of Partial Penetration on Flow in Unconfined
      Aquifers Considering Delayed Gravity Response.  Water Resources Research,
     . Volume 10, Number 2.'  Pages 303 to 312.

      Neuman, S.P., 1975.  Analysis of Pumping Test Data From Anisotropic
      Unconfined Aquifers. Considering Delayed Gravity Response.  Water Resources
      Research, Volume 11,"Number 2.  Pages 329 to 342.                            ,

      Robbins, G.A., Bristol, R.D., and Roe, V.D.  1989.  A field Screening
      Method for Gasoline Contamination Using a Polyethylene Bag Sampling System.
      Ground Water Monitoring Review, Fall, 1989.  Pages 87 to 97.

      Shepherd, R.G.  1989.  Correlations of Permeability and Grain Size.  Ground
      Water, Volume 27, Number 5, Pages 633 to 638.

      Strack, O.D.L.,  1989.  Groundvater Mechanics,  Prentice Hall, Inc.,
      Englewood Cliffs, NJ.

      Testa, S.M. and Paczkowski, M.T.  1989!.  Volume Determination and
      Recoverability of Free Hydrocarbon.  Ground Water Monitoring Review, Winter
      1989, Pages 120 to 128.

      Todd, D.K.  1980.  Groundwater Hydrology, Second Edition.  John Wiley &
      Sons, Inc.  New York, NY.          •

      Department of Natural Resources.  1993.  Guidance for Treatment Systems for
      Ground Water and Other Aqueous Waste Streams.  PUBL-SW184-93.

      Department of Natural Resources.  1993.  Guidance for Design, Installation
      and Operation of Soil Venting Systems.  PUBL-SW185-93.

      Wisconsin Administrative Code NR 112, Private and Non-Community Well
      Construction and Pump Installation Code.

      Wisconsin Administrative Code NR 141, Groundwater Monitoring Well
      Requirements.

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              Attachment 1
Waste Classification of Petroleum Products

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CORRESPONDENCE/MEMORANDUM-
                                                                     State of Wisconsin
      DATE:      January  3,  1992      '    "-.                 |         FILE REF:   4430

      TO:        District Solid & Hazardous Waste Program Supervisors
                                 ^
      FROM:      Paul  P.

      SUBJECT:   Waste Classification of Petroleum Products


      Recently  there  have .been several questions raised concerning  the regulation as
      hazardous waste of off-specification petroleum products.   Please note that
      products  which  meet the petroleum product specifications  of ch. ILHR 48, Wis
      Adm. Code are not  covered by this memo.   "Petroleum product", in this
      instance,  means a  product regulated by DILHR under ch.  ILHR 48, the Petroleum
      Products  Administrative Code.  It does not include waste  oil, waste gasoline
      or sludges generated during underground tank closures,  or media contaminated'
      by petroleum products.  Products  may be off-specification due to water
      content,  ethyl  alcohol content or a number of other reasons.  The closure of a
      petroleum product  storage tank system may also result  in  the necessity to
      manage petroleum products which do- not meet DILHR requirements for  sale to
      consumers.  In many cases these materials can be  (and  currently are)
      reintroduced into  the petroleum product market place.   The purpose  of this
      memo is to clarify our position on the management of off-specification
      materials.  Owners and responsible parties should be encouraged to  recover
      free product in tank closure situations.   They should be  required to conduct
      this work in accordance with applicable  rules and guidance.

      If an off-specification petroleum product falls outside the scope of (no
      longer meets the specification for its  intended use) or cannot be further
     managed (downgraded or blended to meet ILHR requirements)  under ch. ILHR 48-,
     Wis.  Adm.  Code,  then it is  considered to  be a solid waste  and falls within the
     jurisdiction of the Department of Natural Resources. 'The  generator must
     determine if the waste, is hazardous and manage it accordingly.  Options other
     than disposal,  such as the  secondary fuel program,  do exist for petroleum
     waste that is hazardous  waste.

     Petroleum products  that  either meet the standards of ch. ILHR 48  Wis  Adm
     Code  or those products that will  be blended to meet  the standards fall within
     the jurisdiction of the  Petroleum Inspection Program of DILHR.  Wastewater-
     gasoline/water  interfaces;  petroleum directly above  the product/water
     interface  (within 2 inches  per DILHR guidance); and  sludges fall within the
     scope of the Wisconsin Department of Natural  Resources regulations as wastes.

     The following requirements have been established  by  the DILHR Petroleum
     Inspection Program  for the handling and use  of petroleum products under its
     jurisdiction which  are generated  during tank  system closures.   They also apply
     to the  management of off-specification petroleum  products.  These requirements
     reflect DILHR's  authority under ch.  168, Wis.  Stats, arid ch.  ILHR 48  Wis
     Adm.  Code.                                                         '

     1.    The removal and transfer  of  any off-specification product destined for
          use or return  to  a  terminal  or refinery must be by a tank vehicle which
          complies with  the "Standards  for Tank Vehicles for Flammable and
          Combustible Liquids; NFPA-385."
                                                                                   Printed oo

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Waste Classification - January 3, 1992 •                        .  .       •    2.

                                                                    \
2.   Off-specification product may be:

     a.   Returned to a terminal slop, tank,  if a terminal will accept  it.

     b.   Returned to a refinery, if the company will accept it.

3.   Petroleum product removed from a tank system may be managed in the .,
     following ways:

    .a.   Gasoline may be transferred to another facility for storage  and  use.
          Storage must meet the standards established in the Flammable and
          Combustible Liquids Code.  In this case the material must meet
          specifications of ch. I.LHR 48, Wis. Adm. Code.  Gasoline may also be
          transferred to another facility for blending.   The blended product ,
          must meet ch. ILHR 48, Wis. Adm. Code, specifications.  .      , ."

     b.   Terminals or refineries may purchase off-specification gasolines I
          blend them with new gasoline at their facilities at a rate not to
          exceed h of 1%.

     c.   Off-specification oils must be down-graded to #2 fuel oil.  Products
          classified as kerosene, #1 diesel, #1 fuel oil or #2 fuel oil may be
          blended with new #2 fuel oil (at up to a 50% rate) and used or sold
          for heating purposes.
                                                                             , f-
     d.   Off-specification products heavier than #2 fuel oil may be blended'
          with an equal or heavier stock, at up to a. 50% rate, and sold or
          used for heating purposes.

     e.   Off-specification oils may also be sold without blending for
          nonsensitive burner and heating use if the purchaser has established
          itself as a qualified buyer/user with the DILHR District Petroleum
          •Inspection Office.

4.   When off specification product quantities of 500 gallons or more are
     removed from a tank system, the DILHR District Petroleum Inspection
     Office must be contacted.  Based upon the contact, the Petroleum
     Inspection staff will determine the disposition of the product.  The
     staff may:"      '                                '

     a.   Sample and test the product to determine compliance with
          ch; ILHR 48, Wis. Adm. Code, and then provide directions for
          disposition.

     b.   Allow transfer of the product to another station or facility for use
          or sale.

     c.   Classify  the product  as  falling outside the scope of ch. ILHR 48,
          Wis. Adm. Code  (material is waste).

At  locations where  the gas is floating  on the water table in  sufficient
amounts for it.to be recovered by  itself, it may be handled in accordance with
items  1 through 4 without obtaining  a hazardous waste I.D. number.  However,
once items  ,. through 4 are no longer available  options,  then  it  is a waste
material and must be managed in accordance with item  5  (below) and  chs. NR  600
to  685 Wis. Adm. Code.

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  Waste Classification - January 3,  1992                                      3
                                                                       *


  5.    Petroleum wastes (material that can't be  blended or downgraded)  pumped
       directly from the ground into a tank without  any treatment  or  separation
       are  solid waste .and must be managed as hazardous waste  if they exhibit
       the  characteristic of ignitability (in the  future,;  these  may be  TCLP
       hazardous wastes).  This material cannot  be sold for use  by consumers
       under any circumstances.

  This  issue was previously addressed prior to this  in  a joint memo from
  Barb  Zellmer  and Mark Giesfeldt to you dated December 7,  1990.   For ease of
  reference the two  pertinent items  from that memo are  repeated  below.  You may
  wish  to review your.. copy of that memo  for other  related  information.
           -Is 'petroleum product which  is recovered from the water table a
      waste?.       '' —
   »»•••.•:.•.  .tp*..   ....                      .                                   ••
;••      Petroleum product  recovered from the water table is a waste only if It
       cannot be used as  a product.  The factsheet titled "Managing Petroleum
       Products" provides guidance on blending "old" petroleum from tanks with
       new product,  and returning petroleum to terminal "slop tanks."

       NOTE:  There  may be taxation issues which apply to recovered product.
       This should be checked with the Department of Revenue.          .-

       9.  What  if a recovery system recovers both free product and groundwater?

       Systems which recover both free product and groundwater may require an
       EPA identification number for on-site separation tanks because product
       separated in  the tank may be a hazardous waste if it is unsuitable for
       fuel purposes.  Refer to the "Managing Petroleum Products" factsheet
       regarding allowable petroleum uses .  Recovered groundwater may be
       directly  discharged to a sanitary sewer following approval from a
       publicly  owned treatment plant.  If groundwater is recovered at a .site
      which does not fall under the TCLP deferral and it is transported by
       tanker to a wastewater treatment system TCLP analysis is required and a
      hazardous waste transportation license may be needed.

      Discharge of  groundwater to surface water requires a WPDES permit.   If
      the contaminated water is treated to meet WPDES permit limits TCLP
      requirements would not apply.  Refer to the July 9,  1990 memo from
      Ken Wiesner. for additional wastewater guidance."

 A copy of the factsheet "Managing Petroleum Products" is  attached.

 Facilities which have a gasoline water separation system following the tank in
 which the contaminated groundwater/gasoline mixture is pumped,  need to obtain
 an EPA I.D.  number and report the activity.   The recovered petroleum material
 may be handled in a manner consistent with items 1 through 4 previously
 addressed.   This could be viewed as legitimate recycling  under the  hazardous
 waste program.  The operation would be covered by ch.  NR 625,  Wis. Adm.  Code -
 Hazardous Waste Recycling.

 U.S.  EPA does  not regulate off -specification petroleum products that are not
-considered to  be waste.   When an off -specification petroletun product is  a
 hazardous waste and is  burned for energy recovery it is regulated in
 accordance with the recycling provisions of 40 CFR Part 26 6 -Standards for the
 management of  specific  hazardous wastes and specific types of hazardous  waste
 management facilities -subpart D.   Both state and federal  rules  require both

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Waste Classification - January 3, 1992                                      4.


generators and transporters of hazardous waste fuel (secondary fuel) to comply
with applicable hazardous waste management standards.                         .-

In conclusion, off-specification petroleum product that cannot be blended or
downgraded is considered a solid waste.  The generator must determine if the
waste is hazardous arid manage it accordingly.  Options such as the hazardous
waste fuel (secondary fuel) program do exist for petroleum waste that is
hazardous.  For example, WR&R, Avganic, and Milwaukee Solvents all have
secondary fuel programs.

At this time, D1LHR .is also working on its own formal rule interpretation on
the management,of off-specification petroleum products.  When it is finalized,
we will forward a copy of it to you.

if you have questions do not hesitate to contact Ed Lynch at (608) 266-3084 or
Laurie Egre at (608) 267-7560.

v:\9202\sw9petwa.ekl

cc:  Barb Zellmer - SW/3
     Mark Giesfeldt - SW/3
     Pete Flaherty - LC/5
     Patti Hanz - LC/5
     Bill Morrissey - DILHR
     Hazardous Waste Unit Supervisors
          t(Gordon, Lynch, Ebersohl, Polczinski, Jerow & Degen)
     Environmental Response Unit Supervisors
          (Egre, Balloti, Strauss, Schmidt, Urben, McCutcheon, Gutknecht,
          Kendzierski & Evans)
     Hazardous Waste Section (routed).
     Hazardous Waste Specialists

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                     Attachment!
 DBLHR's Design Criteria for Process Equipment Buildings
Associated with Environmental Remediation of UST/AST Sites

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                                                                        SAFETY * BUILDINGS DIVISION

                                                                        201 E. Washington Avenue
                                                                        P.O. Box 7969
                                                                        Madison, Wisconsin 53707
                                       State of Wisconsin           ;
                   Department of Industry, Labor and Human Relations	


                     .                                Program Letter 10- UST/AST Program


                                 ILHR 10 POSITION STATEMENT
          Design Criteria for Process Equipment Buildings Associated With Environmental
                                  Remediation of UST/AST Sites

       Issue
       Soil and groundwater contamination remediation practices include several processes which
       involve the potential hazards from flammable/combustible liquids and associated vapors.
       The equipment associated with these processes often is protected from the weather
       elements by enclosure within a building, which serves to trap vapors posing a greater hazard.
       Presently this type of facility escapes direct code application due to the unique nature and
       limited application. The building code does not clearly identify this type of structure and it's
       respective use within the scope of the individual chapters. Proper design criteria is subject to
       individual interpretation and discretion.  The state has experienced approximately six fires or
       explosions within buildings of this type within the past two years.  Representatives of firms
       designing and constructing remediation facilities have requested guidance in applicable rules
       and fire prevention measures.

       A work group was created to address the use and hazards associated with buildings
       enclosing remediation equipment and associated process. The work group determined that
       pump and treat, vacuum pumping, and free product removal processes  pose a significant
       fire/explosion risk due to the existence of flammable or combustible liquids and/or flammable
       fumes or vapors.  It was also determined that these facilities have very similar hazard
       characteristics, therefore making a single design standard applicable ito all three processes.
                                                              *
       The work group evaluated the physical characteristics of the equipment and the operating
       and maintenance practices associated with the respective process.es. The design
       recommendations are based upon the requirements within Wisconsin Administrative Codes
       and National Standards:  ILHR 50-64, ILHR 10, NFPA 30, and NEC NFPA 70. The building
       and its operation meet the definition of process in NFPA 30 (1990 Edition) Chapter 5  .
       Operations. The facility design standard in Chapter 5-3 is used to establish the basic criteria
       for the remediation building.  Due to the limited size of the building, the respective
       remediation activities, and the reduced degree of risk, some of the requirements of NFPA 30
       Chapter 5 are not practical.
                                                                      RECEIVED
                                                                       MAY26I993
                                                                ' EMEflG & REMEDIAL RESPONSE SECTiOi-'
                                                                [    i .JR OF SOLID & HAZRO WAS"*?
sun

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Design Criteria

Setback
 Building construction


 Electrical
 Venting of building
 Tank construction

 Tank located inside of
 building
(A) NFPA 30-5-3.1.1 and Table 5-3.1.1 address the process
vessel,  in this application the flammable/combustible liquid
collection tank.  Tanks < 275 gallon capacity must be located 5'
from property line and 5' from any public way or important
building; a tank 276 to 750 gal. 10' from property line and 5' from
a public way and important building.

(B) NFPA 30 - 5-3.1.3 requires that liquid processing equipment,
such as pumps, heaters, filters, exchangers, etc., shall not be
located closer than 25' to property lines that can be built upon or
to the nearest important building. The philosophy is that such
equipment is more prone  to leakage than the process tank. This
spacing requirement may be waived where the exposures are
protected by a blank wall  having a fire resistive rating of not less
than 4 hours.
 Tanks located outside of
 building.

 Product & vapor piping
                        Sirice remediation buildings dontain the process vessel and J
                        the} liquid processing equipment, the most restrictive setback
                        of 25V(B-abiove) shall apply, i               t      :  :    r
NFPA 30 - 5-3.2.1:  Processing buildings or structures shall be of
fire resistive or non combustible construction.

Electrical area classification NEC article 514 and NFPA 30 Table
5-3.5.3.   .
Electrical emergency shut-down in exterior locked cabinet or in
adjacent building if 24 hour access.

NFPA 30-5-3.3.  Natural gravity or mechanical ventilation
capable of maintaining a minimum of 1 CFM/ft2. 18" AFF. Areas
that may pose temperatures above the flash point of the liquid
shall be ventilated at a rate sufficient to maintain the
concentration of vapors within the area at or below 25% of the
lower flammable limit

UL or similar listing  for product contained within.

Vessels larger than 60 gallons.  NFPA 30-4-4.1.2 4" curb.
 Breach in floor for plumbing must be protected by 4" lip or be
sealed against liquids.
Tank must be vented to the outside of the building.

 Secondary containment
 Collision protection if in traffic area.

 All piping and joint compounds shall be compatible with the
 product.
 Vent piping shall be of steel or approved metal construction only.

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Drum storage inside of
buildings
Drum storage outside of
building

Signage
Notification
Retroactivity
                       Inside storage of drums containing Class I or II liquid product
                       resulting from the remediation process .is not recommended, but
                       is not prohibited if the walls and ceiling are of a 1 hour fire
                       resistive rating.:    ,;d
                       Drums that are being filled must have adequate venting to
                       prevent excessive pressure from rupturing the container.

                       Drums shall be stored in compliance with MFPA 30-4-8 Outdoor
                       Storage.

                       NFPA 704 placard.
                       WARNING - No Smoking.
                       24 hour notification number.

                       Notice to local fire department of installation, including name,
                       address and telephone number(s) for 24 hour notification.
                       Identify access to building, and shut-down process.
                       Twenty-four hour access or locked exterior panel.

                       Non complying electrical, non complying interior and/or tank
                       ventilation, fire department notification, and signage.
Plan review
ILHR 10 requires that the installation of tanks for the storage of flammable or combustible
liquids be submitted for plan review and approval to the authorized program operator for the
geographic fire jurisdiction of the site. The installation of the product storage tank and the
associated product piping and vent piping.shall be conducted by an ILHR 10 Certified
Installer.

Remediation buildings are designed to be temporary structures with an expected use life of 1
to 5 years. Local operators reviewing plans are directed to contsct the area DILHR
Tank Inspector when plans or on-s/te inspections reflect that the building may be over
built for the Intended remediation use. Characteristics that reflect a structure with a
questionable design may be: footings, overhead garage  door, floor area, windows,
construction  material; surface improvements, etc. DILHR should also be notified if the facility
appears to have components in place or design characteristics for the addition of utilities (eg.
sewer or water) at a later date.

Common remediation buildings are a windowless single story structure, on a floating cement
slab, less than 200 sq. ft floor area, with a single walk-through door.
William J. Mferrissey, Director
Bureau of Petroleum Inspection
and Fire Protection
                                              'Sheldon Schall, Chief
                                               Fire Protection and Storage Tank
                                               Section
 May 25, 1993

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                     Attachment 3
Two-dimensional Plume-Capture Calculations with Uniform
        Horizontal Flow Under Static Conditions

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Wisconsin DHR - Guidance for Ground Hater Extraction and Product Recovery Systems - August 24, 1993 - Page 46.

                                      Attachment 3

                Two-dimensional  Plume-Capture Calculations With Uniform
                         Horizontal Flow Under Static Conditions!

      This method is usually used  for  sites with relatively high-hydraulic
      conductivity and high natural groundwater migration  rate.  Refer  to the
      references for a further discussion of  assumptions and applicability.

      Key assumptions include the  following:

                  Steady-state, no transient  affects.

                  Location of a single, fully penetrating  extraction well at  the
                  coordinate origin in a confined aquifer.

                  Note:  Although  the method  is for confined aquifers,  since  the
                  drawdown is less than 20 percent of the  total-aquifer thickness
                  (in most cases), the method usually provides  reasonable results
                  iri unconfined aquifers.  If the drawdown exceeds 20 percent,
                  the method in Grubb  (1993)  or another method  should be used.

                  Uniform horizontal flow (when no pumping occurs) from the
                  plus x direction towards the minus x direction; no water enters
                  the aquifer at the base.

                  No dispersion;  assume that all contaminants travel on the
                  streamlines.

                  The aquifer is isotropic.

      Equation 4.32 from Todd, (page 122) is:


            Y- - ± mnrr                                 .  .

            The method uses consistent units.
                  Q is the pumping rate,
                  K is the hydraulic conductivity,
                  b is the aquifer thickness,
                  i is the slope  of the water table.

      Solving for  yL provides  one-half of the  capture zone  width at an infinite
      upgradient distance.-

      The  following equation 4.31 from Todd,  page 121, provides the capture zone:

               y     _   I 2 it K b  i   I
            • -r  - tanl	Q— y/


      Solving for x, given different values  for 7 (that are less than TL), the x
      and  y  coordinates  of specific points along the  capture zone can be

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WtcooslD DXR - Guid«ic« for'Ground tfet.r Extraction and Product ft.cov.ry Sy.t«ns - August 24, 1993 - P^« 47.

      calculated.  Note:  The tangent function uses radians instead of degrees.


      To determine the stagnation point use equation 4.33 from Todd on page  123:

                                                             i

    •   '"-*'-"      Q
            • L      2 n K b i

      An example and sample set of results  are as follows:

          .  Assume the following:
                        Q. - 3850.3 cubic feet  per day (corresponds to 20 gpm)
                        K - 35 feet per day (corresponds to 1.23 E-2 cm/sec)
                        i - 50 feet
                        i - 0.01

            Solve for YL,


            YL " ± 2 KQb i  ' *  2  * 3355*'lo * 0.01  ~ 110'01 feet

            Using differing positive values of y  (less than FL),  calculate x.
            For instance at y - 100, x  is:
           *-
                        y           x
                   (feet)      (feet)
                     100        340.3
                    .  80         69.3
                      60          8.6
                      40 ..      -18.3
                      20        -31.1

           Because  the  capture zone is symmetrical, each data point can  also be
           plotted  at the  negative of the y value.

                        
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Hiicociin DKR - Guidance for Ground Water Extraction and Product Recovery 8yatem» - August 24, 1993 - Page 48.

            Solve for XL at the stagnation point.   Note:  The point at 7 - 0  is
            the  stagnation point downgradient of the extraction well,

                         
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 Figure A3-1
Plume Capture

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      Figure A3-1
      Plume capture
   (-18,40)
-x
   (-18,-40)'
                                     (69, 80)
                    (9, 60)
               -y
                      Recovery well at origin
                                                  Groundwater flow direction
                    (9, -60)
                                     (69, -80)
                    Capture Zone
                                        L_
                                        0
20    40
        Example based on
          20 GMP pumping rate
          35 feet/day hydraulic conductivity
          50 foot aquifer thickness
          0-01 water table slope

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                 Attachment 4
Two-dimensional Plume-Capture Calculation; wiith a
  Horizontal Water Table Under Static Conditions

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Wiconiin DKR - <5uid«nc« for Ground W.t.r Extr.ction and Product R.cov.ry Sy«t«ns - August 24, 1993 - P.*. 52.

                                      Attachment 4

                    Two-Dimensional Plume -Capture Calculat-inns vn-h '  a
                     Horizontal Water Table  Urjrigr Static,
      This method is usually used at sites with relatively low hydraulic
      conductivity and minimal natural groundwater migration.  Refer to the
      references for a further discussion of assumptions and applicability.

      Key assumptions include the following:

                  The water table is flat with no slope.

                  A single, fully penetrating extraction well is located at the
                  center 'of the contamination.

                  The aquifer is  isotropic and unconfined,

                  Steady state; no transient  affects.

      Equation 4.18 from Todd (1980,  page 118),


            Q - -2 n r K h -g-                          '    i


            The method uses consistent units.
                  Q is the pumping rate,
                  K is the hydraulic  conductivity,
                  h is the aquifer thickness under static conditions,
                  dh/dr is the slope  at a  radial  distance r.

      Solve  for Q,  disregard the minus sign.

      For  a  numerical example,  assumptions include;

                  -     distance to farthest point of contamination  (r)  is  50
                        feet;
                  -     thickness of aquifer (h)  is constant  throughout  at  35
                        feet prior to pumping;
                        hydraulic conductivity  (K) is 3.5 feet per day
                        (corresponds to 1.23 E-3 cm/sec);
                 -     an inward slope of 0.015  (dh/dr) is desired at the
                        perimeter.  Note:   This is SOX greater than the  minimum
                        recommended in subsection 4.1;
                 -     no water  enters the aquifer at the base and there is no
                        infiltration;, and
               •  -     drawdown  at r is insignificant and 'is assumed to be zero,


           Q - -2 n r K h -^- - -2 * it * 50 * 3.5 * 35 * 0.015 - 580 ~ —
                            Or                                          (Jay
           which corresponds to  3 gpm


     After the flow rate  is determined,  the drawdown (s) in the well is
     predicted to see if  it is reasonable.  Formula 3.7 on page 65 in .Kruseman

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Hi«ccra«in DHR - Guidance for Ground Water Extraction and Product Recovery Syatao* - Augu.t 24, 1993 - Fag* 53.

      and de Ridder (1990) can predict drawdown  assuming a long period of time
      (such as a year).   Note:   Similar formulas are also given in Fetter (1988,
      page 170), Driscoll (1986, page  219)  and Freeze and Cherry (1979, page
      Use consistent units.
                 2.3 Q        I  2.25 T  t  1
              ~  4 n.T  ^o /	P-S"-/
      Where T<-Kh-3.5*35- 122.5


      Additional assumptions for the numerical example  include;

                  -     well radius (r) is 0.25 feet;
                  —     storage or specific yield  (S) is 0.2;
                  —     time (t) is one year  (or 365 days);  and
                  —     the well is adequately developed to  be efficient.
       - -  2.3 Q  T__  /  2.25 T t
       S    4 n T
                             I
                             /
                   2-3 * 580         I  2.25 * 122 * 365  I    c n f
                   * it * 122.5  L°*l° / - 0.25* * 0.2 - /  "' 6'° feet
            4 * it * 122.5

 Designers can then make a partial penetration correction, if necessary.
 There is no ideal mathematical solution for an unconfined situation where
 the  screen is at the top of an aquifer.  Designers should use a confined
 solution,   even though it is not mathematically correct, it is better  than
 no correction.   An additional assumption for the example includes;

             The plume is in the uppermost 20 feet of the aquifer,
             therefore, the designer should select a 20 foot partially
             penetrating well screen that intersects the water table at the
             top of the screen.

 In this  example,  Figure 9.35 in Driscoll (1986, page 2!>0) is used to
 estimate the drawdown in a partially penetrating well.  When calculating
 the  percentage  of aquifer screened or the thickness of the aquifer (b) ,  use
 the  thickness of the aquifer and screen length under pumping (not static)
 conditions.   Since the aquifer is partially dewatered and the top of the
 screen is  set at the top of the static aquifer, both the aquifer thickness
 and  the  effective screen length are shortened by the drawdown.

 Therefore;

      (h-s)  is  substituted for b,


       h-s      35 -  6.0    ...
      ~~7         0725	H6

Therefore Curve E is used on Figure 9.35.

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Hi ic cms in DHK - Guidance for Ground Hater Extraction and Product Kacovcry System* - August 24, 1993 - Fag* 54.



            Percentage of aquifer screened —  35*0 I  g'o  " 0.48 - 48 percent


      From Figure 9.35,  the percent of maximum specific capacity attainable is 70
      percent.

      Therefore the drawdown  (s)  is increased to,                        •
                          0.7
                               - 8.5
      Where the term sp represents the drawdown in a partially penetrating well..
                        *                  '                 •
      It is generally  good to have a minimum of 5 feet of screen in the aquifer
      under pumping conditions.   In  the  above numerical example, the predicted
      drawdown is roughly  8.5 feet in a  20 foot screen, which means that there
      will be roughly  11.5 feet  of water in  the screen.  Subsection 4.2
      recommends a maximum drawdown  of 10 feet in water-table wells with no free
      product.  That is only a recommendation; economic considerations may
      require fewer wells  with greater drawdown in some situations.  Remediation
      system designers should use their  professional  judgement.

      The method for partial penetration in  Driscoll  (1986) assumes confined
      conditions, therefore, some error  is likely when the method is applied to
      unconfined situations, such as the above example.  Another solution, using
      different mathematical principles  and  assumptions, is included in Todd
      (1980).  -

      Note:  If the Kozeny Equation  on page  250 in Driscoll is used, there is a
      typographical error  in early copies of the  book.  The term "... plus the
      seventh root of  ..." is wrong, it  should be "... plus seven times the
      square root of ..."

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