EPA 600-F-96-008 Office of Research and Development Office of Administration and Resources Management EPA/600/F-96/008 January 1997 SEF9V Safety Orientation Booklet 1997 Edition i' Andrew W. Breidenbach Environmental Research Center U.S. Environmental Protection Agency Cincinnati, OH 45268 ------- Safety Orientation Booklet Foreword It is U.S. Environmental Protection Agency policy to assure safe and healthful working conditions for all employees. Adherence to the guidelines set forth in this booklet will help attain this goal. William M. Hendersor Director, Office of Administration and Resources Management E. Timothy Oppetf Senior Official Office for Research and Development Printed on Recycled Paper ------- Safety Orientation Booklet Contents Foreword i Training Requirements and Resources 1 Know Your Evacuation Route 3 Fire Extinguisher Use 5 Accident Reporting 7 Health Emergencies 8 Health Monitoring 8 Safety Equipment 9 Electrical Safety 10 Ergonomics 11 Office Safety 12 Lab Safety 14 Hazardous Waste 16 Radioactive 16 Special Chemical 16 Biological 17 Infectious 17 If You Have A Chemical Spill 17 Explanation of Symbols and Signs 18 Occupational Health and Safety Resources 21 ------- Safety Orientation Booklet Training Requirements ALL NEW EMPLOYEES must receive safety orientation within the first thirty (30) days of employment. FIELD WORKERS must attend the 40-hour hazardous waste operations training at River Road or complete the computer-based field safety training before visiting hazardous waste sites or collecting samples in the field. Eight hours of safety training is required in subsequent years. LABORATORY WORKERS must attend 24 hours initial chemical safety training during their first year of employment and 4-hours safety training annually in subsequent years. The initial training requirement may be met through independent study. Packets are available in Room 168. Certain courses are required annu- ally (e.g., Hazard Communication, Emergency Preparedness, etc.) and can be included in the 4-hour refresher requirement. Because require- ments depend upon the hazards that you encounter in your job, please check with your Safety Officer. Training Classes I Respiratory Protection Training Hazardous Waste Refresher Course Chemical Hygiene Plan Briefing Ergonomic Hazard Briefing CPR (2 Hours) First Aid (2 Hours) Boating Safety Safety/Health related courses sponsored by Health Unit (as identified) Greater Cincinnati Federal Safety and Health Council Safety/Health related courses sponsored by Wellness Center (as identified) Asbestos Awareness Training Driving Safety Training Compressed Gas Safety Fire Safety Electrical Safety Hazard Communication ------- Safety Orientation Booklet DRIVERS OF GOVERNMENT VEHICLES: Employees must possess a current valid state drivers license to operate a government vehicle. Safe driving courses are available and required for all personnel using a government vehicle. ALL EMPLOYEES should attend programs on office safety, security, electrical safety, and other scheduled seminars. Time and location of these programs will be announced through the LAN. The number of programs offered is determined by regulatory and employee needs and interest. Training requirements apply to any person work- ing in EPA facilities including contractors, SEEPS, students, etc. ------- Safety Orientation Booklet Know Your Evacuation Route If You Hear an Alarm: 1. Fire Alarm Bell - Turn off gas and close door. - Walk quickly by the nearest evacuation route (following illuminated exit signs) to the outside plaza. Stay 200 feet back from the building. - Do not use the elevator. - Do not return until the Safety Officer gives the "All Clear."* * Handicapped employees should move to "stairway 1 or 2" nearest your office or lab. The Cincinnati Fire Department will assist you from the building. Refer to the Emergency Preparedness Plan for more detailed information. 2. Klaxon Horn (Used for Weather Advisory or Civil Distress) - Move away from all windows and go to interior offices of the building on your floor or to the auditorium. - Do not return until the security guard gives the "All Clear." ------- Safety Orientation Booklet 3. Fume Hood Alarm - Shut down operation in hood /fit can be done safely. - Leave room, close door, and notify supervisor. (NOTE: Employees should reset alarms after any routine system down time.) 4. Ethylene Oxide Alarm - Located in the media preparation area on the 3rd floor. - If alarm sounds, DO NOT enter the area. - Security and Facilities are automatically notified and will respond with equipment to assess hazards. If You Discover a Fire: Pull alarm box located in elevator lobbies and at stairwell doors. Close door and leave building by nearest route using the stairwells. Never endanger yourself by trying to combat the fire. ------- Safety Orientation Booklet Fire Extinguisher Use EPA's first concern is employee safety. Fire extinguishers should be used only by trained, certified staff. Should You Fight the Fire? Before you begin to fight a fire: • Make sure the fire department has been notified (PULL ALARM.) • Make sure you are trained to use the extinguisher. • Make sure you have an unobstructed escape route to which the fire will not spread. • Make sure the fire is confined to a small area and that it is not spreading beyond the immediate area. It Is dangerous to fight a fire **itagJiW|j|j0* j^jgfa* .jfeftftfcd&Mt j*tsim.a ••»j^'B'iM»» n« m ufiow any omer circurnsiances. Instead, leave Immediately and close off the area. ------- Safety Orientation Booklet After You are Trained to Use a Fire Extinguisher Remember the PASS-word Stand 6 to 8 feet away from the fire and follow the 4-step PASS procedure. If the fire does not begin to go out immediately, leave the area at once. Always be sure the fire department inspects the fire site. PULL the pin: This unlocks the operating lever and allows you to discharge the extinguisher. Some extinguishers have other devices that prevent operation. AIM low: Point the extinguisher nozzle (or hose) at the base of the fire. SQUEEZE the lever below the handle: This discharges the extinguishing agent. Releasing the lever will stop the discharge. Some extinguishers have a button that you press. SWEEP from side to side: Moving carefully toward the fire, keep the extinguisher aimed at the base of the fire and sweep back and forth until the flames appear to be out. Watch the fire area. If the fire reignites, repeat the process. ------- Safety Orientation Booklet Accident Reporting EPA requires that employees report all job-related accidents and illnesses to their supervisor for their own protection and so that an investigation can be made. The accident victim should report to the Occupational Health Consultation Center (Room 351) for evaluation. Not all injuries are immediately apparent, so it is important to have all mishaps recorded. Accident reporting forms are required and are available in Room 253. They are: EPA Form 1440-9 - for the required accident investigation CA-1 - for injury (Workers Compensation) CA-2 - for illnesses, such as Carpal Tunnel Syndrome (Workers Compensation) Return all completed forms to Room 244. Your cooperation is requested by the Safety Office for any necessary investigation in connection with accidents. ------- Safety Orientation Booklet Health Emergencies If you or a co-worker becomes ill or injured at AWBERC, report to the: Occupational Health Consultation Center (Room 351) 8:00 a.m. - 4:30 p.m. or Call the nurse on Ext. 7600. For a life-threatening event or if a nurse is unavailable: Call 9-911 (9 to access an outside line, then 911) Then notify Security (Ext. 7597) of your location. Health Monitoring As an EPA employee you may be eligible for an annual Occupational Health Surveillance Examination as follows: Lab and field personnel - annually. Other employees - as schedule allows. For more information, contact your Safety Officer. ------- Safety Orientation Booklet Safety Equipment 1. Safety showers/eye wash fountains are located in each corridor on laboratory floors and inside laboratories where needed. Be sure you know where they are. Don't hesitate to use them should you get chemicals on your skin/eyes. They are marked "EMERGENCY EYE WASH" and/or "SAFETY SHOWER." Flush the affected area for 15 minutes and report to the Occupational Health Consultation Center (Room 351). 2. Spill cleanup kits are available in the freight elevator lobbies for acids, caustics, solvents, and mercury. Read instructions before use. 3. Fire extinguishers are provided in each lab and should only be used by trained personnel. ------- Safety Orientation Booklet Electrical Safety Any electrical outlet within 6 feet of a sink or other water source requires a ground fault interrupter (GFI). All laboratory equipment must be grounded. Always unplug electrical equipment before working on it. Do not use extension cords for permanent installations; request installation of an outlet. Do not use frayed, worn, or damaged cords. Cords outside walls must be protected with conduit. Do not use extension cords made from junction boxes. Do not use portable space heaters that do not have tip-over protection. 10 ------- Safety Orientation Booklet Ergonomics Visual Display Terminal 1, Rest your eyes occasionally by focusing on a fixed point in the distance. 2. Keep your screen clean of finger prints and dust. 3. Adjust the character brightness to achieve maximum clarity of the characters. 4. Change your posture as often as practical. 5. Tilt your screen and move your keyboard to the most comfortable position for you. 6. During your regular eye exam, tell your vision care specialist about the kind of work you do. If you have any questions about the above, call: Safety Office Ext. 7268/7969 11 ------- Safety Orientation Booklet Office Safety Most office accidents result from slips, trips, and falls; lifting objects; being caught in or between things; and punctures or cuts. CLOSE filing cabinet and other drawers when not in use. OPEN only one drawer at a time. LOAD cabinets starting from the bottom for stability. SECURE shelves/bookcases with more than 4 tiers to wall or floor. USE handles to close drawers to avoid catching fingers. AVOID storing heavy objects on top of filing cabinets. CLEAN UP spills. PICK UP objects from the floor. Even paper, pencils, and rubber bands can cause slips and falls. USE handrails on stairs. WALK on the right when going around corners. STORE boxes, equipment, or supplies in storage areas, not in aisles or outside doorways. BE SURE you can see over carried items. STORE pencils and pens point down or flat in drawers. 12 ------- Safety Orientation Booklet USE paper cutter safely: Keep knife blade in locked position. Use proper guards. Maintain firm grip on blade handle. Limit the number of sheets so as not to force the blade. USE a staple remover to remove staples. Place spent staples in the trash can. USE a proper ladder or step stool to reach high places. USE proper guards on machines. KEEP long hair, fingers, and jewelry away from moving machinery. OBSERVE directions and cautions when adjusting machinery. DISCONNECT and report frayed electrical cords or plugs. UNPLUG equipment before making adjustments. KNOW evacuation procedures and the location of exits. Look for signs - far east and west halls. 13 ------- Safety Orientation Booklet Anyone entering a laboratory MUST wear eye protection and other appropriate personal protective equipment and observe proper safety procedures. Lab Safety U.S. EPA laboratories have a chemical hygiene plan to control chemical exposures. All personnel working in a laboratory environment must be trained and familiar with the requirements of this plan. For information, call 7969. Most laboratory accidents involve cuts, splashing chemicals on the skin/eye, or burns. Lab personnel are responsible for protecting themselves and their co-workers by using personal protective equipment, lab hoods, flammable storage cabinets, and by observing good housekeeping standards. Report unsafe conditions or behavior to your supervisor. Unauthorized visitors are not permitted in labs; authorized visitors are the responsibility of their EPA escort. Personal Protective Equipment Do wear safety glasses with side shields (ANSI Z 87.1-89 Specifications) Do wear suitable shoes. Do wear lab coats only in the lab. Do use gloves, face shields, and goggles when appropriate. Do not wear contact lenses in the laboratory. Housekeeping Do recycle cracked or broken glassware. Do keep aisles, hallways, and stairwells clear (a 28" pathway is required). Do not store food/beverages in lab refrigerators or freezers. Do store and move gas cylinders in a safe and secure manner. Contact the ORD Safety Office (Ext. 7969) if you need assistance. 14 ------- Safety Orientation Booklet Storage Store all glassware, reagents, and supplies inside closed cabinets when not in use. Flammable liquids must be stored in safety cans or small containers inside approved Flammable Storage cabinets or explosion proof refrigerators. Keep flammables away from open flames or sparking electrical equipment. Restrict use of flammables to no more than 2 gallons per 100 square ft at a time. Use in fume hood and dispose of in proper container. Separate concentrated acids and bases. Separate oxidizing chemicals and flammable/ reactives. Store dry ice and liquid nitrogen in ventilated areas. Procedures Warn workers of hazardous procedures. Never pipette by mouth. Use heating mantles rather than hot plates or open flames when possible. 15 ------- Safety Orientation Booklet Hazardous Chemical Waste All hazardous waste chemicals are disposed of by a commercial contractor. Using the EPA's Manifest System, all laboratory personnel must familiarize themselves with two booklets: 1) Laboratory Waste Management and 2) Waste Packaging. The Central Storage Facility (B-71) receives authorized waste on Tuesdays and Thursdays from 2:00 - 3:00 p.m. (Other times: Call Ext. 7695.) Labels, disclosure forms, and local guidance are provided by each program's Safety Officer. Additional guidance is given by ORD's Environment, Safety and Health Office (Ext. 7969 or Ext. 7409). Radioactive Waste All radioactive waste must be disposed of by methods outlined in the Radiation Safety Manual. Copies of the manual may be obtained from the Radiation Safety Officer, Ext. 7409. Special Chemical Wastes If any chemicals present special hazards, such as carcinogens or explosives, the packages should be marked conspicuously with the warning. 16 ------- Safety Orientation Booklet Biological Waste Biological waste is routinely incinerated in the animal research facility. No infectious wastes may be incinerated. Infectious Waste Infectious waste must be packaged, marked, and kept separate from other biological materials. It must be autoclaved in an OEPA approved autoclave or collected by a licensed infectious waste disposal facility. If you have a chemical spill: If a hazardous chemical spill occurs, immediately restrict the area and contact the ORD Safety Office (7969) or the OARM Safety Office (Ext. 7268). If the spill produces an imminent hazard, immediately evacuate the area and sound the fire alarm. 17 ------- Safety Orientation Booklet Explanation of Symbols and Information on Signs Laboratory Door Signs HEADER: Area identity or hazard description (OSHA). DANGER - to indicate a hazardous situation that has a high probability of death or severe injury. (Used in areas where mandated by OSHA or where substantial chemical hazards exist.) WARNING - to indicate a hazardous situation that has some probability of death or serious injury. (Used in areas where toxic chemicals are used or stored in substantial quantities.) CAUTION - to indicate a hazardous situation that may result in minor or moderate injury. (Used in areas where minimal potential for chemical exposure exists.) LEFT CENTER: National Fire Protection Association hazard rating, based on the most toxic chemicals in laboratory (greater than approximately 100 grams in quantity). Blue - HEALTH: 4 - DEADLY - can cause death or major injury despite medical treatment. (Includes pathogens.) 3 - EXTREME DANGER - can cause serious injury despite medical treatment. (Includes pathogens.) 18 ------- Safety Orientation Booklet 2 - HAZARDOUS - can cause injury, requires prompt treatment. 1 - SLIGHTLY HAZARDOUS - can cause irritation if not treated. 0 - NO HAZARD. Red - FIRE HAZARD Flash Points 4 -BELOW 73°F - very flammable gases or very volatile liquids. 3 - BELOW 100°F - can be ignited at all normal temperatures. 2 - ABOVE 100°F, NOT EXCEEDING 200°F - ignites if moderately heated. 1 - ABOVE 200°F - ignites after considerable pre-heating. 0 - WILL NOT BURN. Yellow REACTIVITY 4 - MAY DETONATE - readily detonates or explodes. 3 - SHOCK AND HEAT MAY DETONATE - can detonate or explode but requires strong initiating force or heating under confinement. 2 - VIOLENT CHEMICAL CHANGE - normally unstable but will not detonate. 1 - UNSTABLE IF HEATED - normally stable, unstable at high temperature and pressure, reacts with water. 0 - STABLE - normally stable, not reactive with water. 19 ------- Safety Orientation Booklet RIGHT CENTER: Symbol or sign for major hazard found in lab. Available inserts - BIOLOGICAL HAZARD, RADIOACTIVE MATERIAL, RADIATION GENERATING DEVICE CLASS I LASER SYSTEM, CLASS 1Kb LASER, ETHYLENE OXIDE POLYCHLORINATED BIPHENYLS, CARCINOGEN SUSPECT AGENTS MIDDLE LINE INSERTS (3 PER SIGN): Self explanatory lab-specific information and safety requirements. Available inserts— Safety glasses and lab coats required No food or drink Suspected carcinogen used in this area, possible cancer hazard Instrument lab Toxic chemicals used in this area Formaldehyde-irritant and potential cancer hazard Not open to visitors Cryogenics Corrosive liquids - wear protective equipment Authorized personnel only Reproductive toxin used in this area Infectious agent- Other lab-specific signs BOTTOM LINE: Emergency contacts, first contact on left. Must be kept up to date. For signs and/or changes to signs, call: NRMRL Safety Office Ext. 7969 20 ------- Safety Orientation Booklet Occupational Health and Safety Resources Safety, Health, and Environmental Management - (OARM) 569-7268 Safety, Health, and Environmental Management - (ORD) 569-7969 Occupational Health Consultation Center - 569-7283 Radiation Safety Office - Robert Banner, 569-7969 Safety Officers TSD Charles Feldmann 7946 NRMRL Kathy Lautenschlegar 7969 NCEA Adib Tabri 7505 OARM J. R. Smith 7268 NERL Carl Rybak 7457 NRMRL Robert M. Danner 7409 Union James N. Dryer 7645 Committees Occupational Health, Safety and Compliance Council Radiation Safety Committee Biological Safety Committee Safety & Health Standards (Obtainable in Rooms 167 & 271) EPA 1440 Occupational Health & Safety Manual EPA Facilities Safety Manual Occupational Safety and Health Act (OSHA) Regulations Resource Conservation and Recovery Act (RCRA) Regulations Fire Safety Codes (City of Cincinnati and National Fire Protection Association) 21 ------- Safety Orientation Booklet Material Safety Data Sheets (MSDS) CD Rom - Library 4th Floor, Room 253, Room 167, Center Hill and T&E. MSDS should be included with all Safety Plans. 22 GOVERNMENT PRINTING OFFICE: 1997 - 5411-001/60109 ------- |