vvEPA
United States
Environmental Protection
Agency
Industrial Environmental Research EPA-600/7-80-018
Laboratory January 1980
Research Triangle Park NC 27711
A Theoretical Analysis
of Nitric Oxide Production
in a Methane/Air
Turbulent Diffusion Flame
Interagency
Energy/Environment
R&D Program Report
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EPA-600/7-80-018
January 1980
A Theoretical Analysis of Nitric Oxide
Production in a Methane/Air
Turbulent Diffusion Flame
by
Frank E. Marble (California Institute of Technology)
and James E. Broadwell
TRW Defense and Space Systems Group
One Space Park
Redondo Beach, California 90278
Contract No. 68-02-2613
Program Element No. INE829
EPA Project Officer: W.S. Lanier
Industrial Environmental Research Laboratory
Office of Environmental Engineering and Technology
Research Triangle Park, NC 27711
Prepared for
U.S. ENVIRONMENTAL PROTECTION AGENCY
Office of Research and Development
Washington, DC 20460
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ABSTRACT
The coherent flame model is applied to the methane-air turbulent dif-
fusion flame with the objective of describing the production of nitric
oxide. The example of a circular jet of methane discharging into a stationary
air atmosphere is used to illustrate application of the model. In the model,
the chemical reactions take place in laminar flame elements which are
lengthened by the turbulent fluid motion and shortened when adjacent flame
segments consume intervening reactant. The rates with which methane and
air are consumed and nitric oxide generated in the strained laminar flame
are computed numerically in an independent calculation.
The model predicts nitric oxide levels of approximately 80 parts per
million at the end of the flame generated by a 30.5 cm (1 foot) diameter
3
jet of methane issuing at 3,05 x 10 cm/sec (100 ft/sec). The model also
predicts that this level varies directly with the fuel jet diameter and
inversely with the jet velocity.
A possibly important nitric oxide production mechanism, neglected in
the present analysis, can be treated in a proposed extension to the model.
111
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CONTENTS
Page
Abstract iii
List of Figures v
List of Tables vi
Acknowledgement vii
Sections
I Conclusions 1
II Recommendations 2
III Introduction 3
IV The Flame Structure Model 5
V The Turbulent Circular Fuel Jet 10
VI Fuel Jet with Fast Chemistry 16
VII The Strained Laminar Flame 20
VIII Nitric Oxide Production in Fuel Jet 27
IX Fuel Jet with Finite Rate Chemistry 31
X Results of Specific Jet Calculations 34
XI An Extension of the Coherent Flame Model 40
XII Concluding Remarks 44
XIII References 45
XIV Appendix A 45
XV Appendix B 51
IV
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LIST OF FIGURES
Figure Page
1 Elements of coherent flame model 4
2 Dependence of nitric oxide production on reactant
dilution 25
3 Fuel concentration on jet axis and integrated nitric
oxide concentration. Methane-air flame; fast kinetics
and no reactant dilution 36
4 Fuel concentration on jet axis and integrated nitric
oxide concentration. Methane-air flame; detailed
reaction kinetics and reactant dilution with reaction
products 38
5 The two-dimensional mixing layer 43
B-l Temperature, CI-U, 02, and H20 distributions in strained
laminar methane-air flame; e = 600 sec"1, K-, = K~ = 0.75
B-4 CH and H20 distributions in strained laminar methane-
air flame; e. = 600 sec"1, Ki = K2 = °'75
B-5 HO, HOz, and NOa distributions in strained laminar
methane-air flame; e = 600 sec"1, K, = K^ = 0.75
B-6 CH3 and Hz distributions in strained laminar methane-
52
B-2 COz, CO, 0, N, and NO distributions in strained laminar
methane-air flame; e = 600 sec"1, K, = <2 = 0.75 53
B-3 CHa, Na, and HNO distributions_in strained laminar
methane-air flame; e = 600 sec" , K, = <2 = °-75 54
methane-air flame; e = 600 sec"1, K, = K^ = 0.75 ,56
laminar methane-
57
air flame; e = 600 sec , K, = K? = 0.75
B-7 CHN, CH20, and NCO distributions in strained laminar
methane-air flame; e = 600 sec"1, K, = K2 = 0.75 58
B-8 H and CHO distributions in strained laminar methane-
air flame; e = 600 sec"1, K, = <2 = 0.75 59
B-9 Temperature, CH4, Oa, and H20 distributions in strained
laminar methane-air flame; e = 50 sec""1,-^ = KO = 0-75 60
B-10 0, N, and NO distributions in strained laminar methane-
air flame; e = 50 sec"1, K, = K^ = 0.75 61
B-ll COa and CO distributions in strained laminar methane-air
flame; e = 50 sec"1, K, = KO = 0.75 62
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LIST OF TABLES
Table
21
1 Strained Flame Methane-Air Reaction Rates
23
2 Fuel and Oxidizer Consumption Functions
3 Nitric Oxide Production Function; Dependence on ?.
Strain Rate
24
4 Nitric Oxide Production Function
VI
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ACKNOWLEDGEMENT
The authors wish to acknowledge an essential contribution of the
technical staff of the Energy and Environmental Research Corporation to
this work.
vi i
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I. CONCLUSIONS
A theoretical model of a turbulent diffusion flame has been developed
and applied to a methane jet burning in air. The model predicts nitric
oxide levels of approximately 80 parts per million at the end of the flame
generated by a 30.5 cm (1 foot) diameter jet of methane issuing at
3.05 x 10 cm/sec (100 ft/sec). In the model this level varies directly
with the fuel jet diameter and inversely with the jet velocity. A possibly
important nitric oxide production mechanism, neglected in the present
analysis, can be treated in a proposed extension to the model.
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II. RECOMMENDATIONS
Additional experimental data describing nitric oxide production in
turbulent methane-air flames of different dimensions is needed to assist
in the establishment of the scaling laws. Such data would also allow a
critical assessment of the present state of the coherent flame model and
guide its further development. It is recommended that such experiments and
the proposed extension of the model be carried out.
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Ill . INTRODUCTION
The coherent flame front mode"P ' is a description of fast chemical
reactions in turbulent flow in which the reactions are assumed confined to
thin flame surfaces. The turbulent flame structure then consists of a dis-
tribution of these surface elements. The model describes the manner in
which the flame elements are stretched and dispersed by the turbulent
motion, as well as the mechanism by which neighboring flame surfaces con-
sume the intervening reactant and annihilate each other. These processes
are shown schematically in Figure 1. A considerable advantage of the
coherent flame model is that it effectively separates the detailed struc-
ture of the laminar flames from the fluid mechanics so that systems with
complex chemical reactions may be treated nearly as easily as simple ones.
The work to be described here treats the methane-air flame and the
attendant production of nitric oxide. The individual flame surfaces have
internal distributions of temperature and reactants that favor the produc-
tion of nitric oxide. The nitric oxide so produced diffuses back out of
the heat zone into the cooler portions of the flame surface structure. The
production then appears as that stored in the flame surface as well as that
deposited in the products resulting from flame annihilation.
Now it is clear that the mechanism described above neglects the nitric
oxide produced "in the bulk" which, in the present picture, consists of the
products resulting from flame annihilation, slowly mixing with unconsumed
reactants. The additional production is of two parts: 1) that generated in
the products and 2) that generated in flames supported by reactants contaminated
by combustion products. In the following work, an effort has been made to
account for the second of these, that due to "re-processing" the reaction
products. The first requires a major effort to account properly for this
mechanism and, while an outline of the proposed technique is given, no
implementation of calculations have been performed.
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1, SURFACE STRETCHING
2, TURBULENT TRANSPORT
3, MUTUAL ANNIHILATION
Figure 1. Elements of coherent flame model
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IV. THE FLAME STRUCTURE MODEL
For purpose of this analysis, the turbulent flame is assumed to con-
sist of a distribution of laminar diffusion flame elements. The fuel and
oxidizer, which exist on one or the other side of the flame element, are
either the pure gases -- the injected fuel and the ambient oxidizer—
or fuel and oxidizer that has been diluted by thorough mixing with combus-
tion products.
To make this picture quantitative, we define the flame surface density
E to be the flame surface area per unit volume. Both in this concept and
in the assumptions of the flame elements, the dimensions of the flame sur-
face are very large in comparison with its thickness, so that the charac-
terization of the structure by the flame surface area is reasonable. The
local flame surface density is altered by three processes: 1) flame sur-
face production resulting from fluid straining motions in the plane of the
flame, 2) turbulent transport by which flame elements are carried from
one region of the fluid to another by large scale turbulent fluctuations,
and 3) flame annihilation, in which flame surfaces consume the intervening
fuel or oxidizer with the result that these flame surfaces vanish.
The flame surface elements that are involved in this representation
are not the usual laminar diffusion flame structures, but are dominated by
the straining motions of the reactants in the plane of the flame. In this
circumstance, the structure of the flame is no longer time-dependent, but
is fixed by the local straining rate of the fluid. Then e ^ I/time is the
p
straining rate, and D ^ (length) /time is the molecular diffusion coeffi-
cient, then the flame assumes a local thickness '\> v/D/e and consumes reac-
tants at a volumetric rate -^ /Ek per unit flame surface area. If the strain
rate e varies from point to point in the turbulent region, or varies with
time as one follows the fluid mass, then the flame will be assumed to vary
its structure in a quasi-steady manner. This theory of time-dependent
diffusion flames in a straining gas motion is given in appendix A.
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When the flame surface density S and the strain rate e are known
locally, the reactant consumption rates within this region are known also
because they are fixed by the flame structure. The actual flame structure
may be calculated to any degree of approximation between the simplest,
where the chemical reaction rates are very rapid so that the reactant con-
sumption is controlled by molecular diffusion, to the detailed structure
involving the complete chemistry with appropriate rates. The flame struc-
ture with finite rates requires numerical calculation but, because it is a
steady one-dimensional problem, the actual calculations may be accomplished
with relative ease.
The appropriate form of the equation describing the flame surface
density may be deduced from first principles by considering the distortion
and migration of surface elements, fixed to the fluid, in a turbulent
(2^
medium.v ' Here, it will be sufficient to motivate the form by physical
reasoning and then to suggest the manner in which the various terms scale
with features of the flowfield and the chemistry of the flame structure.
Now in a fluid with mean velocity components U^, the expression
Dt - 8t "j 3x,
J
gives the change in flame density following a mean fluid element. Accord-
ing to our model described earlier, this change may be written in the
following form
— = turbulent diffusion of flame surface into the region
L/ \f
+ increase of individual surface element area by
turbulent straining motions
- reduction in flame surface resulting from local consump-
tion of one of the reactants.
In these calculations, the turbulent diffusion of flame surface will be
described using a turbulent diffusivity and the assumption that the
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turbulent fluctuation velocities are large in comparison with molecular
diffusion velocities, familiar from usual turbulent treatments of heat and
mass transport. Thus, if we denote D the turbulent diffusion coefficient
that arises in the description of momentum exchange, the turbulent diffusion
term applicable to the treatment of the turbulent circular jet, which we treat
as our example, is,
-
r 9r
where the appropriate boundary layer approximation has been made. The rate
of increase of an element of flame surface area is proportional to the
strain rate in the turbulent fluctuations. Under the assumption that this
strain rate is proportional to the rate of strain in the mean motions, the
rate of increase in flame surface density is thus proportional to the
product of the strain rate of mean motion and the local flame density. Then,
calling a the unknown constant of proportionality, we take the second term on
the right equal to
e E = a
3r
where, again, we have written the term in the form appropriate to the cir-
cular jet, W being the velocity component of the mean motion in the
direction of the symmetry axis.
The general nature of the process by which flame surface is removed
from the field is best pictured by considering two neighboring laminar
diffusion flame fronts parallel to each other and containing one constitu-
ent, say, fuel, between them. As the motion progresses, the intervening
fuel is consumed and both elements of flame surface are extinguished. A
similar process takes place if the intervening constituent is the oxidizer.
To make the mechanism quantitative consider a volume containing many flame
elements. The fraction of local volume occupied by fuel is proportional, under
our assumption of constant density, to the mass fraction K, of fuel. Moreover,
the rates of reactant consumption by an element of laminar flame are presumed
known from detailed calculations of that flame structure. If we call v, the
volume rate of consumption of fuel per unit flame area, the rate at which
volume occupied by fuel is being consumed in a unit volume of space is v, E .
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But that unit volume of space contains only a fraction K, of fuel so that the
rate of fuel consumption in a unit volume of space divided by the amount of
fuel contained in that volume is v. E/K, . Thus, if the flame surface area is
nearly uniformly distributed over the region, this expression gives also the
fractional rate of flame surface annihilation so that the flame surface area
reduction rate due to fuel consumption is
In a completely similar manner, we may reason that the flame surface area
reduction due to consumption of oxidizer is proportional to
v
— £
and because in a given region, individual surface elements are being
removed by either the exhaustion of fuel or of oxidizer, the two expressions
will be considered independent and additive.
If now we collect the various terms that have been discussed, it is
possible to write in detail the conservation equations for flame surface
density
The form of equation has been chosen to be that appropriate for the analysis
of the circular jet.
The conservation equations for the individual species are conven-
tional except for the terms describing the reactant consumption by chemical
reaction. These will be given in terms of the flame surface density and
the reactant consumption for a unit flame surface supplied by one-dimensional
flame calculations. For the fast chemical reaction, we need consider only
three constituents, the fuel KI , the oxidizer <2, and the product K_,
related by the fact that the sum of mass fractions is unity
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so that only two of these, K, and K^, need be treated in detail. The
actual chemistry, in contrast to the overall reaction between fuel and
oxidizer, is contained within the one-dimensional flame structure.
The consumption rate of fuel per unit volume is simply the product of
the effective influx velocity v,, the flame surface density £, and the mass
fraction K,* of fuel in the fuel-containing constituent of the turbulent
structure. The conservation equation for fuel may be written down directly
as
Similarly, the conservation equation for the oxidizer component is
• K * v0 I (4)
It remains to define the consumption rates v, and v,, for the fuel and
oxidizer components. Regardless of whether these quantities are defined
through use of infinitely fast reaction rates or by detailed calculation
of the one-dimensional flame structure, they depend upon the reactant
concentrations on each side of the flame, K, and K^, and the local strain
rate e of the mean flow. It is this latter item which couples the local
diffusion flame structure to the gasdynamic structure.
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V. THE TURBULENT CIRCULAR FUEL JET
The detailed solution for a turbulent flame structure described in the
manner outlined in the previous section requires a turbulence model for the
mean flow and, because there is a choice of turbulence model to be used, it
is preferable to go directly to the example of interest rather than describe
the procedure in general. For the problem of the circular fuel jet, we
shall choose the elementary model utilizing a scalar turbulent diffusivity.
Furthermore, we shall, in the interests of simplicity, neglect the change
of mean gas density associated with the chemical reactions. This restric-
tion in no way implies that the density change is a negligible factor.
Rather the use of a turbulence model for flows of non-uniform density intro-
duces a degree of uncertainty of its own which makes it additionally
difficult to judge the merits of the flame model.
Under these restrictions, the gasdynamic field is described by the
equations
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