SOURCE TEST REPORT
EPA TEST NO.:  71-CI-21

PLANT TESTED:  American Beryllium Company
               Sarasota, Florida
TESTOR:  Environmental  Engineering, Inc.
         2324 Southwest 34 Street
         Gainesville, Florida      32601

         AC 904/372-3318
CONTRACT NO:  CPA 70-82, Modification No.  1  to
              Task Order No.  2, First of Three Plants

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                     TABLE OF CONTENTS

                                                   Page No.
INTRODUCTION                                           1
SUMMARY OF TEST RESULTS                                2
PROCESS DESCRIPTION AND OPERATION                      6
LOCATION OF SAMPLING POINTS                           10
SAMPLING AND ANALYTICAL PROCEDURES                    12
    Procedure for Sampling and Analyzing Beryllium
    from Stationary Sources
APPENDIX
    Code to Sample Designations                       14
    Complete Beryllium Test Results                   15
    Sampling Procedures Used for
    Beryllium Sampling .                               21
    Sampling and Analytical Procedures
    Prescribed by EPA                                 26
    Results of Laboratory Analyses for Beryllium      32
    Project Participants                              33
    Field Data                                        34

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                         INTRODUCTION

       Emission tests were performed on three sources located at
the American Beryllium Company in Sarasota,  Florida, on August 4,
5 and 6, 1971.
       The purpose of these tests was  to determine beryllium emis-
sions from a baghouse controlled beryllium machine shop.
       American Beryllium is a beryllium metal  machining plant
which utilizes bag collectors for controlling beryllium dust emissions,
For all three sources only the baghouse outlets were tested.  No
collection efficiencies were determined.  Two separate sampling
trains, operated simultaneously, were used in testing each source.
Duplicate tests runs were conducted for all  three sources.
                             - 1 -

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                S SUMMARY  OF TEST  RESULTS

      Summarized test conditions  and beryllium  emission  rates  for
all three sources tested  are included  in Tables  1 through 3.   Com-
plete stack parameter and'beryllium emission  test results are  in-
cluded in the Appendix.   The tests  indicate that American Beryllium
Company emits 11.67 grams of beryllium per 8-hour day.
     The following code was used  to characterize sample  data:
     A - American Beryllium Company, Sarasota,  Florida
     N - North Stack
    MN - Middle North Stack
     S - South Stack
     1 - Run #1
     2 - Run #2
     G - Gelman type A filter
    MP - Mi Hi pore AA filter
    GB - Gelman type A filter  (when used as a backup)
    Be - Beryllium sample
   IGB - Impinger and back  half acetone and water and rinses,  and
         backup filter combined.
     I - Impinger and back  half acetone and water rinses combined
     P - Probe particulate  and probe acetone  wash combined
     F - Filter
                           - 2 -

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              TABLE 1

SUMMARY OF BERYLLIUM EMISSION DATA

    AMERICAN BERYLLIUM COMPANY
         Sarasota,  Florida
        MIDDLE NORTH STACK
Run Number
Date
Stack Flow Rate @ Stack
Conditions, CFM
Stack Gas Moisture, % Volume
Stack Gas Temperature, °F
Test Time, Minutes
Beryllium Emissions, Total Catch
ng/m3 @ Stack Conditions
grams/8-hour day
MN-l-MP
8/4/71
4985
0.7
140
120
107.05
7.20
MN-2-MP
8/4/71
4922
0.1
140
120
187.87
12.48
MN-l-G
8/4/71
4668
0.02
140
120
180.61
11.40
MN-2-G
8/4/71
4617
0.01
140
120
224.71
14.02
              - 3 -

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              TABLE 2

SUMMARY OF BERYLLIUM EMISSION DATA

    AMERICAN BERYLLIUM COMPANY
         SARASOTA, FLORIDA
            NORTH STACK
Run Number
Date
Stack Flow Rate @ Stack
Conditions, CFM
Stack Gas Moisture, % Volume
Stack Gas Temperature, °F
Test Time, Minutes
Beryllium Emissions, Total Catch
yg/m^ @ Stack Conditions
grams/8-hour day
N-l-MP
8/5/71
1957
0.2
146.5
120
25.79
0.46
N-2-MP
8/5/71
1898
0.2
150
72
6.67
0.12
N-l-G
8/5/71
1983
0.1
146.5
120
6.89
0.18
N-2-G
8/5/71
1810
0.5
150
72
10.10
0.24
              - 4 -

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              TABLE 3

SUMMARY OF BERYLLIUM EMISSION DATA

    AMERICAN BERYLLIUM COMPANY
         SARASOTA,  FLORIDA
            SOUTH STACK
Run Number
Date
Stack Flow Rate @ Stack
Conditions, CFM
Stack Gas Moisture, % Volume
Stack Gas Temperature, °F
Test Time, Minutes
Beryllium Emissions, Total Catch
yg/m3 @ Stack Conditions
grams/8-hour day
S-l-MP
8/6/71
1108
0.4
139
96
4.47
0.07
S-2-MP
8/6/71
1074
0.4
142.5
96
1.73
0.02
S-l-G
8/6/71
1049
0.2
138
96
18.02
0.26
S-2-G
8/6/71
1074
0.1
140
96
16.38
0.24

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               PROCESS DESCRIPTION  AND  OPERATION

       The American Beryllium Company is  a  machining  facility  engaged
in the production of high tolerance components manufactured  from be-
ryllium and other specialty metals. Their  products  include  components
for inertia! guidance, optical  mirrors, space structural  assemblies,
nuclear devices,  digital encoders, x-ray telescopes,  space  instruments,
and memory devices.  The operations performed are  turning, milling,
grinding, lapping, honing, electrical discharge machining, drilling,
and deburring.   All of the operations with  the exception  of  grinding
are performed dry.  In addition,  small  scale plating  and  thermal  cy-
cling operations are carried out  in a separate building not  connected
to the main structure.
       The vacuum collection line for dry machining  operations con-
sists of one or more high velocity  exhaust  pickups positioned  at the
tool point which are fed to central baghouses.  Prior to  entry to
the baghouse the exhaust gases are  passed through  a  chip  removal  device
located approximately ten feet down the line from  the pickup point.  All
of the exhaust gases exit through ducts onto the roof of  the building
approximately two feet above the  roof line. The three exit  ducts sam-
pled were designated North, Middle  North, and South.
       There are seven Gpencer Turbine  Co.  baghouses  servicing the var-
ious beryllium machining devices.  The  exhaust from  four  baghouses exits
from the middle north duct at 140°F and 4800 cfm.  Two exhaust from the
                             - 6 -

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north duct at 150°F and 1600 cfm and one from the south  duct at 140°F
and 1070 cfm.  In order to determine the amount of beryllium being
collected during the day of the emission test, the baghouses were
emptied and shaken down prior to the shift beginning  the day of the
test.  At the end of the shifts for that specific day, the baghouses
were emptied in the same way and the collected dust weighed.   This
procedure was also performed on the day preceeding the emission test  to
verify the weight range.  A list of the baghouses and pertinent infor-
mation is included in Table 4.   The four baghouses with  the common exhaust
point were treated as one for the weight check.   It should be noted
that it is American Beryllium Company's common practice  to empty bag-
houses as often as once a day depending on the dust collected.   The
baghouse sight glasses are checked every day during lunch break and
emptied if more than half full.
       Each baghouse is serviced by a turbine ranging from twenty to
fifty horsepower.  The baghouses and turbines are housed in three sep-
arate rooms located within the main structure.  American Beryllium
Company personnel were unable to supply any information  on bag material
or permeability.  However, two different types of bags were in use.   A
sample of the two bag types from the north and south  baghouses was ob-
tained by EPA personnel.
       Examination of the middle-north baghouses resulted in the dis-
covery of considerable deposits of beryllium dust located on top of
the shaker plate in baghouse number three.  The deposited dust was over
one-half inch thick in some areas.  A further check was  conducted in
order to determine if any beryllium dust was located  in  the duct work
                             - 7 -

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                                                           TABLE 4



                                    BAGHOUSE OPERATIONS AT THE AMERICAN BERYLLIUM COMPANY
00


Baghouse
1
2

3
4
5
6

7

Turbine
H.P.
25 -s
20 /
V
50 I
50 J
50
50 "|
\
50 J
Exhaust
Flow
Rate Temp. No.
Exhaust Duct ACFM °F Bags
45
45
Middle North 4900 140
61
61
South Duct 1000 150 61
61
North Duct 2000 140
61
First Wt.
Dimensions Check
Dia.(in.) x Length (in.) Ibs. Be
4 x 48
4 x 48
9.9
6 x 48 -
6 x 48
6 x 48 6.4
6 x 48
7.8
6 x 48
Day of
Emission
Test
Second Wt.
Check
Ibs. Be


10.0


8.0

2.2


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leading to the exhaust point.   Holes were cut in the probable hang-
up areas.  No accumulation was present in any area checked, although there
was a film of beryllium dust throughout the observed areas.
       The roof area surrounding the middle-north exhaust duct (up
to seventy-five feet from the duct,) also had considerable deposits of
beryllium dust present.  A sample was taken by EPA personnel  for
chemical analysis, and it was determined that the sample was  89.9%"Be.
No other exhaust points appeared to have any deposits of beryllium
dust in their vicinity.
       Upon discussion with company personnel, it was determined that
the subject beryllium deposits occurred during a bag break.  Approx-
imately three months prior to the source test, one or more torn bags
were discovered in baghouse number three.  The total time this con-
dition existed is in question.  Company estimates ranged from one to
thirty days.  Upon discovery of the condition, the baghouse was cleaned
and new bags were installed.  Apparently the dust deposits located on
the shaker plate were overlooked.  Therefore, emission data obtained
from the middle-north exhaust duct may not be representative  of normal
plant operation.
                            - 9 -

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                  LOCATION OF SAMPLING POINTS

       Stack extensions were connected to the existing effluent
stacks from the baghouses so that the sampling locations would be
approximately eight stack diameters downstream from any disturbance.
       Circular metal stack extensions were used on all sources tested
at American Beryllium Company.  In all cases, the sampling location
was eight stack diameters downstream and two stack diameters upstream
from any disturbance.  Figure 1  is a typical diagram of the stack
extension used.  Figure 2 shows  the selected sampling points for all
sampling performed.
                             -10-

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                          LOCATION OF SAMPLING POINTS
                        AT AMERICAN BERYLLIUM COMPANY
         o
tag-
                          80
                                  FIGURE NO. 1
     Port #1
                     Port # 2
SAMPLE POINT DISTANCE FROM INSIDE STACK WALL
       Point No.   12" I.D.    18" I.D.
2
3
4
5
6
 1 3/4"
 3 1/2"
 8. 1/2"
10 1/4"
11 1/2"
                               2 5/8"
                               5 3/8"
                              12 5/8"
                              15 3/8"
                              17 1/4"
  FIGURE NO.  2
                                   -n-

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              SAMPLING AND ANALYTICAL PROCEDURES

       All sources were tested in such a manner as  to comply
with the Environmental Protection Agency's (EPA) Proposed Reg-
ulations on National  Emission Standards for Five Stationary Source
Categories, published in the Federal  Register (36 F.R.  5931,
March 31, 1971).  A copy of these procedures from the August 20,
1971 Environment Reporter is presented in the appendix.
       Specific testing procedures and modifications  of the
prescribed EPA method are also included in the appendix.
       All samples collected were sent to EPA personnel  in
North Carolina for Beryllium analysis.  Laboratory  results are
presented in the appendix following.

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APPENDIX

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                     CODE TO SAMPLE  DESIGNATIONS

  A - American Beryllium  Company,  Sarasota,  Florida
  N - North Stack
 m - Middle North  Stack
  S - South Stack
  1 - Run #1
  2 - Run #2
  G - Gel man Type A filter
 MP - Mi Hi pore AA  filter
 GB - Gelman type A filter (when used as a backup)
 Be - Beryllium sample
IGB - Impinger and  back half acetone and water and rinses, and
      backup filter combined
  I - Impinger and  back half acetone and water rinses combined
  P - Probe particulate and probe  acetone wash combined
  F - Filter
                               -14-

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                                      SOURCE TEST DATA
E.P.A. Test No.
                                 No. of Runs
Name of Firm     American  Beryllium  Company
Location of Plant    Sarasota,  Florida
Type of Plant	
Beryllium Machining
Control Equipment     Ba9  House
Sampling Point Location     Middle North Stack
Pollutants Sampled     Beryllium  Dust
Run No.
Date
•Time Began
Time End
Barometric Pressure, "Hg. Absolute
Meter Orifice Pressure Drop, "FLO
Volume of Dry Gas Meter @ Meter Cond. , ft^
Ave. Meter Temp. , °F
Volume of Gas Sampled @ Stack Cond., ft^
Volume of h^O Collected in Impingers &
Silica Gel, ml2
Volume of Water Vapor Collected & Stack
Cond., ft3 .
Stack Gas Moisture, % Volume
Mole Fraction of Dry Stack Gas
MN-l-MP
8/4/71
0815
1025
30.00
1.950
101.904
81.8
113.14
15.6
0.83
0.74
0.9926
MN-'l-G
8/4/71
0810
1020
30.05
•2.07
101.592
84.0
111.70
0.5
0.03
0.02
.9998
MN-2-MP
8/4/71
1220
1430
30.00
1.937
101.627
89.0
110.67
2.5
0.13
0.12
0.9988
MN-2-G
8/4/71
1118
1328
30.05
2.07
105.86
90.7
115.05
1.8
0.10
0.08
.9992

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Run No.
Molecular Weight of Stack Gas, @ Stack Cond.
Molecular Weight of Stack Gas, Dry
Stack Gas Sp. Gravity, Ref. to Air
Ave. Sq. Root of Velocity Head, "H20
Ave. Stack Gas Temp., °F
Pi tot Corr. Factor
Stack Pressure, "Hg Absolute
Stack Gas Velocity @ Stack Cond., fpm
Stack Area, ft2
Stack Gas Flow Rate @ Stack Cond., cfm
. Net Time of Test, min.
Sampling Nozzle Diameter, in.
Percent Isokinetic
Beryllium Catch, Probe, yg
Beryllium Catch, Filter, yg
Beryllium Catch, Total, yg
Beryllium Concentration, Probe, Stack
Cond. , yg/m3
Beryllium Concentration, Filter, Stack
Cond. , yg/m3
Beryllium Concentration, Total, Stack
Cond. , yg/m3

28.89
28.97
1.00
0.779
140.0
0.85
30.0
2823
.1.77
4866
120.0
0.250
98.3
172.25
82.8
343.00
53.69
25.84
107.05
Same as Pn
28.97
28.97
1.00
0.729
140.0
0.85
30.0
2644
1.77
4552
120.0
0.250
103.7
457.2
0.65
571.35
144.52
0.21
180.61
vious Page
28.97
28.97
1.00
0.769
140;0
0.85
30.0
2787
1.77
4741
120.0
0.250
97.4 '
321.7
15.25
588.85
99.77
4.87
187.87

28.95
28.97
1.00
0.722
140.0
0.85
30.0
2615
1.77
4448
120.0
0.250
107.9
528.3
26.25
732.15
162.14
8.06
224.71
-16-

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                                      SOURCE TEST DATA
E.P.A. Test No.
Name of Firm     American Beryllium Company
Location of Plant     Sarasota, Florida
Type of Plant    Beryllium Machining
Control Equipment     Baghouse
                         North Stack
Sampling Point Location_
Pollutants Sampled    Beryllium Dust
No. of Runs
Run No.
Date
Time Began
Time End . ',
Barometric Pressure, "Hg. Absolute
Meter Orifice Pressure Drop, "HpO
Volume of Dry Gas Meter @ Meter Cond., ft3
Ave. Meter Temp. , F
Volume of Gas Sampled @ Stack Cond., ft^
Volume of h^O Collected in Impingers &
Silica Gel, ml2
Volume of Water Vapor Collected & Stack
Cond. , ft3
Stack Gas Moisture, % Volume
Mole Fraction of Dry Stack Gas
N-l-MP
8/5/71
0815
1025
30.00
1.471
90.023
80.8
100.76
3.0
0.16
0.16
0.9984
N-l-G
8/5/71
0819
1020
30.05
1.605
95.080
81.5
106.38
2.5
0.14
0.13
0.9987
N-2-MP
8/5/71
1312
1434
30.00
1.402
53.590
90.5
59.27
1.7
0.09
0.16
0.9984
N-2-G
8/5/71
1123
1245
30.05
1.354
51.968
91.0
55.42
~4.8
0.26
0.47
0.9953
                                                 -17-

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Run No.
Molecular Weight of Stack Gas, @ Stack Cond.
Molecular Weight of Stack Gas, Dry
Stack Gas Sp. Gravity, Ref. to Air
Ave. Sq. Root of Velocity Head, "H20
Ave. Stack Gas Temp., °F
Pi tot Corr. Factor
Stack Pressure, "Hg Absolute
Stack Gas Velocity @ Stack Cond., fpm
Stack Area, ft2
Stack Gas Flow Rate @ Stack Cond., cfm
Net Time of Test, min.
Sampling Nozzle Diameter, in.
Percent Isokinetic
Beryllium Catch, Probe, yg
Beryllium Catch, Filter, yg
Beryllium Catch, Total, yg
Beryllium Concentration, Probe, Stack
Cond. , yg/ni3
Beryllium Concentration, Filter, Stack
Cond. , yg/m^
Beryllium Concentration, Total, Stack
Cond. , yg/m3

28.95
28.97
1.00
0.685
146.5
0.85
30.00
2494
0.78
1916
120
0.250
99.1
32.10
1.40
73.60
11.25
0.49
25.79
(San
28.96
28.97
1.00
0.694
146.5
0.85
30.00
2526
0.78
1945
120
0.250
103.3
1.25
1.00
20.75
0.42
0.33
6.89
e)
28.95
28.97
1.00
0.662
150.0
0.85
30.00
2418
0.78
1826
72
0.250
100.2
1.65
0.00
11.20
0.98
0.00
6.67

28.92
28.97
1.00
0.630
. 152.0
0.85
30.00
2306
0.78
1671
72
0.250
98.3
1.70
0.00
15.85
1.08
0.00
10.10
-18-

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                                      SOURCE TEST DATA
E.P.A. Test No._
Name of Firm
                                 No.  of Runs
 American Beryllium Company
Location of Plant     Sarasota, Florida
Type of Plant	
Beryllium Machining
Control Equipment_
     Baghouse
Sampling Point Location	South Stack
Pollutants Sampled
     Beryllium Dust
Run No.
Date
Time Began
Time End
Barometric Pressure, "Hg. Absolute
Meter Orifice Pressure Drop, "HpO
Volume of Dry Gas Meter @ Meter Cond. , ft^
Ave. Meter Temp. , °F
Volume of Gas Sampled @ Stack Cond., ft^
Volume of HgO Collected in Impingers &
Silica Gel , ml2
Volume of Water Vapor Collected & Stack
Cond., ft3
Stack Gas Moisture, % Volume
Mole Fraction of Dry Stack Gas
S-l-MP
8/6/71
0730 •
0916
30.00
0.400
37.755
76.3
42.28
2.8
0.15 .
0.35
0.9965
S-l-G
8/6/71
0725
0911
30.05
0.410
37.153
73.9
41.73
1.6
0.09
0.20
0.9980
S-2-MP
8/6/71
1005
1151
30.00
2.402
93.340
91.0
101.89
8.0
0.43
0.42
0.9958
S-2-G
8/6/71
1014
1200
30.05
2.380
89.031
89.0
97.00
2.0
0.11
0.11
0.9989
                                                -19-

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Run No.
Molecular Weight of Stack Gas, @ Stack Cond.
Molecular Height of Stack Gas, Dry
Stack Gas Sp. Gravity, Ref. to Air
Ave. Sq. Root of Velocity Head, "H20
Ave. Stack Gas Temp., °F
Pi tot Corr. Factor
Stack Pressure, "Hg Absolute
Stack Gas Velocity @ Stack Cond., fpm
*
Stack Area, ft2
Stack Gas Flow Rate @ Stack Cond., cfm
Net Time of Test, min.
Sampling Nozzle Diameter, in.
Percent Isokinetic
Beryllium Catch, Probe, yg
Beryllium Catch, Filter, yg
Beryllium Catch, Total, yg
Beryllium Concentration, Probe, Stack
Cond. , yg/m3
Beryllium Concentration, Filter, Stack
Cond. , yg/m3
Beryllium Concentration, Total, Stack
Cond. , yg/m3

28.93
28.97
1.00
0.390
139.0
0.85
30.0
1412
0.78
1097
96
0.250
91.8
2.35
0.35
5.35
1.96
0.29
4.47
(same
28.95
28.97
1.00
0.372
• 138.0
0.85
30.0
1345
0.78
1053
96
0.250
95.1
12.5
1.25
21.30
10.58
1.06
18.02
)
28.92
28.97
1.00
0.377
142.5
0.85
30.0
1369
0.78
1030
96
0.375
101.4
1.65
0.35
5.00
0.57
0.12
1.73

28.96
28.97
1.00
0.380
140.0
0.85
30.0
1377
0.78
1044
96
0.375
96.0
39.2
2.60
45.00
14.27
0.95
16.38
-20-

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   COMPLETE SAMPLING PROCEDURES  USED FOR BERYLLIUM SAMPLING

       Prior to performing the actual  beryllium particulate runs,
certain preliminary stack and stack  gas  parameters had  to  be determined
for each source.   This data included the average temperature, velocity
head, moisture content, and the  stack diameter at the point where  the
tests were being  performed.
       The stack  gas temperature was determined by using bimetallic
thermometers and  mercury bulb thermometers.
       Velocity head measurements were determined across the stack
diameter by using a calibrated S-type pitot  tube with an inclined  mano-
meter.
       The approximate moisture  content  of the stack gas was determined
by the wet-bulb and dry-bulb thermometer technique.
       The sampling traverse points  were selected so that  a representa-
tive sample could be extracted from  the  gas  stream.  The traverse  points
for circular stacks were located according to  Method 1.
       The basis  modification of the EPA particulate sampling train for
beryllium sampling was the selection of  filter media.   Tests were
performed with the Gelman Type A glass fiber filter and also with  a type
AA Millipore filter.  A schematic diagram of the sampling  train used
is shown in Figure A-l.
       The gases  sampled were collected  through the following train:
a stainless steel nozzle; a glass probe; a filter; two  impingers with
100 ml of distilled water; one dry impinger; one impinger  with 180
                                -21-

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ro
r\>
i
    1.
    2.
    3.

    4.
    5.

    6.
    7.
    9.
   10.
   11.
   12,
   13.
   14.
   15,
   16,
   17,
   18.
                                      18
Nozzle  (stainless steel)
Probe  (Pyrex glass tubing inside stainless steel shaft)
Filter
Ice bath
Impinger with 100 ml distilled water
  (modified tip)
Impinger with 100 ml distilled water
Impinger, dry (modified tip)
Impinger with silica gel
 (modified tip)
Thermometer
Flexible sample line
Vacuum gauge
Main control valve
Air tight vacuum pump
By-pass control valve
Dry test meter
Calibrated orifice
Inclined manometer
"S" type pitot tube
                                                        FIGURE A -l  BERYLLIUM SAMPLING TRAIN

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grams of silica gel (the second impinger had a standard tip,  while
the first, third, and fourth impingers had modified tips with 1/2-inch
ID opening); a flexible sample line; an air-tight pump; a dry test
meter; and finally, a calibrated orifice.
       At the American Beryllium Company,  two sampling  trains were
used simultaneously.  One train contained only a  glass  fiber  filter
and the other contained a millipore filter backed up by a Gel man  '
Type A glass fiber filter.
       Each test run consisted of sampling for a  specified time at
each traverse point through either a vertical or  a horizontal sampling
position for the first half of the test run, and  then switching to the
other sampling position for the second half of the run.  Duplicate
samples were taken from all sources.  In all cases, the train using
a millipore filter was placed in the vertical position  (port  opening
located at top of horizontal duct), starting with the sampling point
nearest the bottom of the duct.  The sampling train containing the
glass fiber filter always started in the horizontal position  -at the
traverse point nearest the port opening.   After gases were withdrawn
at the selected six points, the probes (still attached  to their res-
pective trains) were switched from vertical  to horizontal  positions
and vice versa.  Both trains were used simultaneously.
       Sample recovery for all beryllium tests was accomplished by the
following procedure:
       1.  Each filter was removed from its holder and  placed
           in Container No. 1 and sealed.
                                -23-

-------
2.  All sample-exposed surfaces  prior to  the  filter were
    washed with acetone and placed into Container No.  2
    and sealed.

3.  The volume of water in  the first  three  impingers
    was measured and then placed into Container No. 3.
    The water rinsings of all sample-exposed  surfaces
    between the back half of the filter holder and
    fourth impinger were also placed  into Container
    No. 3 prior to sealing.

4.  The used silica gel  from the fourth impinger  was
    transferred to the original  tared container and
    sealed.

5.  All sample-exposed surfaces  between the back  half
    of the filter holder and the fourth impinger  were
    rinsed with acetone and the  rinsings  were placed into
    Container No.  5 and sealed.
                         -24-

-------
                                PARTTCUUTS TEST CALCULATIONS
                 BettUUlti  Co.  .  Stack ifll&bLe  A/C
fear. Press. 30*0  "Kg. Stack Press, 30-0  "Hg.  Stack Dia. /~6
                 BZ.BO
                                   29. 3?
                                                                                  $ n.
                                                 -25-

-------
  CURRENT DEVELOPMENTS
                                                                                                                  481
 Subparl  E—Standards  of   Perfo.m-
      anee  for  Nilric  Acid Plants

 § 466.50  Applicability  and designation
     of affected  facility.
   (a)  The provisions of this subpart are
 applicable to nitric ucid plants.
   (b)"For purposes of  §4GG.ll(e), the
 satire plant is the affected facility.

 § 466.51  Definitions.
   As u.ert in this part, all  terms not de-
 fined herein shall have the meaning given
 them in the Act:
   (a)  "Nitric acid  plant" means any
 facility producing  weak nitric acid  by
 either the pressure or atmospheric pres-
 sure process.
   (b)  "Weak nitric  acid" means acid
 •which is 50 to 70 percent in strength.

 § 466.52  Standard  for nitrogen  oxides.
   No person  subject to the provisions of
 this subpart shall cause or  allow the dis-
 charge into the atmosphere of nitrogen
 oxides in the effluent which are:
   (a)  In  excess of 3 ibs. per ton of acid
 produced  (1.5 Kgm.  per  metric ton),
 maximum 2-hour average, expressed  as
 NO.
   (b)  A  visible emission  within the
 meaning of this part.         »

 § 466.53  Emission monitoring.
   (a)  There   shall  be installed,  cali-
 brated, maintained, and operated, in any
 nitric acid plant subject to the  provisions
 of this subpart,  an instrument for con-
 tinuously   monitoring  and  recording
 emissions  of nitrogen oxides.
   (b)  The instrument installed ana used
 pursuant  to  this  section  shall have  a
 confidence level of at least 95 percent and
 be accurate within ±20 percent and shall
 be calibrated in  accordance  with the
 method(s) prescribed  by the  manufac-
 turer (s) of such instrument; the instru-
 ment shall be calibrated at least  once
 per  year  unless  the  manufacturer(s)
 specifies or  recommends calibration  at
 shorter intervals,  in which case  such
 specifications  or recommendations shall
 be followed.
   (c) The owner or  operator  of any
 nitric acid plant subject to the  provisions
 of this subpart shall maintain a file of ail
 measurements required by this subpart
 and shall  retain the record of any  such
 measurement for at least 1 year follow-
 ing the date of such measurement.

 § -166.5 I  Test methods and procedures.
   (a)  The provisions of this section are
 applicable to performance tests for deter-
 mining emissions of nitrogen oxides from
 nitric acid plants.
   (b)  All  performance tests shall be con-
 ducted  while the  affected  facility  is
 operating  at  or  above the  acid product
 rate for which such facility was designed.
   (c) Test methods set forth in the ap-
pendix  to this  part shall  be used as
 follows:
   (1) For each  repetition the  NO, con-
 centration shall  be determined by using
 Method 7. The sampling location .shall be
 selected according to Method  1 and the
 sampling point shall be the ccntroid of
 the stack or duct. The  sampling time
 shall be 2 hours and four samples shall
 be taken during each  2-hour period.
   (2)  The  volumetric  How  rate of the
 total effluent shall  bo determined by us-
 ing Method 2 and traversing according
 .0 Method  1. Gas analysis shall  be per-
 formed by Method 3, and moisture con-
 tent shall be determined by Method 4.
   (d)  Acid produced,  expressed  in tons
 per hour of 100 percent weak nitric acid,
 shall be determined during each 2-hour
 testing period by suitable flow meters and
 shall be confirmed by a material balance
 over the production system.
   (e) For each  repetition, nitrogen ox-
 ides emissions, expressed in Ib./ton of
 weak nitric acid, shall be determined by
 dividing the emission rate in lb./hr. by
 the acid produced. The  emission rate
 shall be determined by the equation, lb./
 hr.=QxC,  where  Q=volumetric  flow
 rate of  the effluent in ft.Vhr. at standard
 conditions,  dry basis, as  determined in
 accordance  with  § -iGG.54(d) (2),  and
 C=NO< concentration in Ib./f t.3, as deter-
 mined in accordance with § 466.54(d) (1),
 corrected to standard conditions,  dry
 basis.

 Subpart  F—Standards  of  Perform-
     ance for Sulfuric Acid  Plants

 § 466.60  ' Applicability  and  designation
     of  affected facility.
   (a) The provisions of this subpart are
 applicable to sulfur acid plants.
   (b).For purposes of § 4GG.ll(e) the en-
 tire plant is the affected facility.
 § 466.61  Definitions.
  .As used in  this  part,  all terms  not •
 defined herein shall have the meaning
 given them in the Act:
   (a) "Sulfuric  acid plant"  means any
 facility  producing sulfunc acid  by  the
 contact process by burning elemental sul-
 fur, alkylation acid, hydrogen  sulfidc,
 organic' sulfides and mercaptans, or acid
 sludge.
   (b'i "Acid  mist" means sulfur acid mist,
 as measured by  test methods set forth
 in this part.

 § 466.62  Standard for sulfur dioxide.
  No person subject, to the provisions of
 this subpart shall cause or allow the dis-
 charge into  the atmosphere of sulfur di-
 oxide in the effluent in excess of 4 Ibs.
 per  ton  of  acid  produced (2 kgm.  per
 metric ton), maximum 2-hour average.

 § 466.63  Standard for acid  mist.
  No person subject to the provisions of
 this subpart shall cause or allow the dis-
charge into  the atmosphere of acid mist
 in the efllucnt which is:
  (a) In excess of 0.1D lb. per ton of acid
produced (.0.075  Kr.m.  per metric ton),
 maximum 2-hour average, expressed as
H.SO,.
  (b) A  visible  emission  within  the
 meaning of this part.

 §•166.61  Emission monitoring.
  (a) There shall  be installed, calibrated,
 maintained,  and operated, in any sulfuric
acid plant subject to the provisions of
 this subpart, an instrument for continu-
 ously monitoring  and  recording  emis-
 sions of sulfur dioxide.
   (b) The instrument installed and used
 pursuant to this section shall have a con-
 fidence level of at least 95 percent and be
 accurate  within i20 percent :.nd  shall
 be calibrated in  accordance with the
 method (s) prescribed by  the manufac-
 ttirer(s) of such instrument,  the instru-
 ment shall be calibrated at least once per
 year unless  the  manufacturer (s) speci-
 fies or recommends calibration at shorter
 intervals, in which case such specifica-
 tions or recommendations shall be fol-
 lowed.
   (c) The owner or operator  of any sul-
 furic acid plant subject to the provisions
 of this subpart shall maintain a file of
 all measurements  required by this  sub-
 part and shall retain the  record of any
 such measurement for  at least 1  year
 following the date  of such measurement.
 g 466.65   Test  methods and  procedures.
   (a) The provisions of this  section are
 applicable to performance tests for de-
 termining emissions of acid mist and sul-
 fur dioxide from sulfuric acid plants.
   (b) All  performance tests shall be con-
 ducted  while  the affected  facility is op-
 erating at or above the  acid  production
 rate for which such facility was designed.
   (c) Test methods  set  forth  in the
 appendix  to  this part shall be used  as
 follows:
   (1) For each repetition the acid  mist
 and SO: concentrations shall be  deter-
 mined by using Method 8 and traversing
 according  to  Method 1. The sampling
 time shall be 2 hours, and sampling vol-
 ume shall be 40 ft,0 corrected to standard
 conditions.
   (2) The volumetric flow rate of the
 total effluent shall  be determined by us-
 ing Method 2 and traversing according
 to Method 1.  Gas analysis shall be  per-
 formed by Method 3. Moisture content
 can be considered  to be zero.
   (d) Acid produced,  expressed in  tons
 per  hour of  100 percent sulfuric  acid
shall be determined during each 2-hour
testing  period by  suitable now meters
and shall  be confirmed by a material
balance over  the production system.
   (e) For each repetition,  acid mist and
 sulfur dioxide emissions,  expressed  in
Ib./ton  of sulfuric acid  shall be deter-
mined by dividing the emission rate  in
lb./hr. by the acid produced.  'Die emis-
sion  rate shall be determined by the
equation,  lb./hr.=QxC,  where Q=volu-
mctric flow- rate of  the effluent in ft.Vhr.
at standard conditions, dry basis, as de-
termined in accordance with 5 -ICO.05(d)
 (2), and C=acid mist and SO; concen-
trations in lb./ft,= as determined in ac-
cordance  with § 4CG.G5(d) (1), corrected
to standard conditions, dry basis.
        APPENDIX—TEST METHODS
 MFTHOD  1	SAMPLE  AND  VELOCITY" TRAVERSES
          FOR STATIONARY SOURCES
  1. Principle anil applicability.
  1.1  Principle. A  sampling  site  nnd the
numbe,'  of traverse  points arc  selected  to
aid in the extraction of  n representative
sample.
  1.2  Applicability. This method should be
applied only when specified by the test pro-
cedures  for determining  compliance   with
                                 Copyright <£ 1971 by Tlie Bureau of Notional  Affairs, Inc.

-------
New  Source  Performance  Standards.  This
method Is not  Intended to apply  »o  gas
streams other than those emitted directly to
the atmosphere without further processing.
  2.  Procedure.
  2.1  Selection of s. sampling site and mini-
mum number of traverse points.
  2.1.1  Select a  sampling site  that is  at
least  eight stack or duct diameters down-
slream  and f.vo  diameters  upstream from
a:sv f\ov: disturbance such as a bend, expan-
sion,  contraction, or visible f'.amc. For  a
rectangular cress  section,  determine  sm
equivalent diameter  from  the  following
equation:
ffniiva'cut diamutcr=2
                     ,,r(lengt
                   =2  -—"~
                      L  length-[-width J
                            equation 1-1
  2.1.2  When the above sampling site cri-
teria can be met. the minimum number of
traverse points Is twelve (12).
               2.1.3  Some sampling situations render the
             above  sampling  site  criteria Impractical.
             When  this Is  the case, choose a convenient
             sampling  location find use  Figure  1-1  to
             determine, the minimum number of traverse
             points.
               2.1.4  To use Figure 1-1 first measure the
             distance from the chosen  sampling location
             to  the nearest  xipstream and downstream
             disturbances.  Determine the  corresponding
             number of traverse points for each distance
             from Mgure 1-1. Select the higher of the two
             numbers of traverse points, or a greater value.
             such that for circular  stacks the  number Is
             a multiple of four, and for rectangular stacks
             the  number  follows the criteria  of  section
             2.2.2.
               2.2  Cross sectional layout and location of
             traverse points.
               2.2.1   For circular stacks locate the traverse
             points  on two perpendicular  diameters ac-
             cording to Figure 1-2 and Table 1-1.
      0.5
                        1.0
    50
NUMBER OF DUCT DIA.V.ETERS UPSTREAM"
        (DISTANCE A)

             1.5                2.0
                                                                               2.5
 z
 o
 2
 z
    20
     10
V
T
A
~I"
i

3
_
1
1
4
7DISTUP.3ANCE
. SAMPLING
~SITE

DISTURBANCE
&
             •FRO?.! POINT OF ANY TYPE OF
              DISTURBANCE (BEND, EXPANSION, CONTRACTION, ETC.)
                                                                                10
                            NUMBER OF DUCT DIAMETERS DOWNSTREAM* •
                                      .  (DISTANCE 8)
                          Figure 1-1. Minimum .number of traverse quints.
                                                                                        Figure 1-2.  Cross section of circular stack showing  location of
                                                                                        traverse points on perpendicular diameters.


o

	
0




o


1
1
0 } O
1
r _
1
O 1 ©
f
1
, 	 r 	
1
0 1 '0
1
1


©


9


	

e


                                                         Figure 1-3.  Cross section of rectangular stack divided into 12 equal
                                                         areas, with traverse points at centroid  of each area.
                                                                                                                                                                            m
                                                                                                                                                                            33
                                                                                                                                                                            O
                                                                                                                                                                             m
                                                                                                                                               3)
                                                                                                                                               m
                                                                                                                                               •o
                                                                                                                                               O
                                                                                                                                               33
                                                                                                                                               m
                                                                                                                                               33

-------
                  Table 1-1.  Location of traverse points in circular stacks
                (Percent of stock diameter from inside wall to traverse point)
O
o
Traverse
point
number
on a
diameter
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
17
13
19
20
21
22
23
24
Number
6 8 10
4.4 3.3 2
14.7 10.5 8
29.5 19.4 14
70.5 32.3 22
85.3 67.7 34
95.6 80.6 65
89.5 77
96.7 85
91
97
.5
.2
.6
.6
.2
.8
.4
.4
.8
.5
of
12
2
6
11
17
25
35
64
75
82
83
1:
7
3
7
0
5
5
0
3
2
93.3


























97












9












traverse
14
1.8
5
9
7
9
14.6
20
26
36
1
9
6
63.4
73.1
79
85
9
4
90.1
94
98










3
2










points
16
1.6
4.9
3.5
12.5
16.9
22.0
23.3
37.5
62.5
71.7
78.0
83.1
87.5
91.5
95.1
93.4








on a
18
1.4
4.4
7.5
10.9
14.6
13.8
23.6
29.6
38.2
61.8
70.4
76.4
81.2
85.4
89.1
92.5
95.6
98.6






diameter
20
1.3
3.9
6.7
9.7
12.9
16.5
20.4
25.0
30.6
38.8
61.2
69.4
75.0
79.6
83.5
87.1
90.3
93.3
9S.1
98.7-





22
1.1
3.5
6.0
8.7
11.6
14.6
18.0
21.8
26.1
31.5
39.3
60.7
68.5
73.9
78.2
82.0
85. 4
83.4
91.3
94.0
36.5
93.9



24
1.1
3.2
5.5
7.9
10.5
13.2
16.1
19.4
23.0
27.2
32.3
39.8
60.2
67.7
72.8
77.0
80.6
83.9
86.8
89.5
92.1
94.5
S5.8
98.9
                                            not be used In the  case  of  noadlrectlonal
                                            now.
                                              2. Apparatus.
                                              2.1  Pilot tube—Type S  (Figure 2-1), or
                                            equivalent.
                                              2.2  Differential  pressure gauge—Inclined
                                            manometer, or equivalent, to measure ve-
                                            locity head to within 10 percent of the mini-
                                            mum valve.
                                              2.3.  Temperature  gauge—Thermocouples.
                                            bimetallic thermometers,  liquid :Hled sys-
                                            tems, or  equivalent,  to measure  stack tem-
                                            perature  to within 1.5 percent of the mini-
                                            mum absolute stack temperature.
                                              2.4  Pressure B.">U[;C—Mercury-filled U-tube
                                            manometer, or equivalent, to measure stack
                                            pressure to within  0.1 In. Hg.
                                              2.5  Barometer—To measure atmospheric
                                           . pressure to within 0.1 In. Hg.
      2.2.2.  For  rectangular  stacks  divide  the
    cross section Into as many equal rectangular
    areas as traverse points, such that the ratio
    of the length to the width of the elemental
    areas Is between one and two. Locate the tra-
    verse points at the centrold  of each equal
    area according to Figure  1-3.
      3. references. Determining  Dust  Concen-
    tration In a Gas Stream.  ASMS Performance
    Test Code £27. New York. 1957.
      Devorkln,  Howard,  et  al.  Air Pollution
    Source  Testing Manual. Air Pollution Con-
    trol District. Los Angeles. November 19C3.
      Methods for Determination of Velocity,
    Volume, Dust and Mist  Content of  Gases.
    Western Precipitation Division of Joy Manu-
    facturing  Co.  Los Angeles.  Bulletin V.'P-50.
    19C3.
  Standard Method Tor Sampling Stacks Tor
Paniculate Matter. In: 1971 Book of ASTM
Standards. Part 23. Philadelphia. 1971. ASTM
Designation D-2928-71.

METHOD  2—DETERMINATION   OF STACK  OAS
       VELOCITY (TYPE S PITOT  TUBE)

  1.  Principle and applicability.
  1.1  Principle.  Stack gas  velocity  Is  de-
termined  from  the gas density and from
measurement  of  the  velocity head using a
Type S (Stauschelbe  or reverse type) pltot
tube.
  1.2  Applicability. This method should be
applied only when specified  by  the test pro-
cedures  for  determining compliance with
New Source Performance Standards. Be'.ng a
directional Instrument, a pitot tube should
                                             2.6  Gas analyzer—To analyze gas compo-
                                            sition for determining molecular weight.
                                             2.7  Pltot  tube—Standard type, to cali-
                                            brate Type S pltot tube.
                                             3. Procedure.
                                             3.1  Set up the apparatus as shown In Fig-
                                            ure 2-1. Make sure all connections are tight
                                            and l«-ak free. Measure the velocity head  o.t
                                            the traverse  points specified  by Method 1.
                                             3.2  Measure the temperature of the stack
                                            gas. If the to'..i! temperature variation with
                                            time is livss than 50" F., a point measurement
                                            will sulllce.  Otherwise, conduct p. tempera-
                                            ture traverse.
                                             . 3.3  Measure the  static pressure In the
                                            stack.
                                             3.4  Determine the stack gas  molecular
                                            weight by gas analysis and  appropriate cal-
                                            culation as Indicated In Method 3.
                                                                                                                                 PIPE COUPLING
                                                                                                             TUBIP; j ADAPTER
   Figure 2-1.  Pitot tube - manometer assembly.
  4. Calibration.
  4.1  To calibrate the pltot tube, measure
the velocity head at some point In a flowing
gas stream "with both a Type S pltot tube and
a standard type pltot tube with known co-
efficient. The velocity of the  flowing gas
stream should be within the normal working
range.

-------
484
                                                                                                 ENVIRONMENT  REPORTER
 4.J  Calculate  the pilot tube  coefficient  then the other pointed downstream. Use tho
islne Equation 2-1.                          pilot tube only If the two coeilicients differ
                                           by no more than 0.01.
                                             5. Calculations.
                                             Use Equation 2-2 to calculate the stack gas
                        r'icii  equation 2-1
vhcrc:
  Cp,,,,:=Pltot tube  coefficient of Type S
           pilot tube.
   Cp,,j—-Pilot tube  coefficient of standard
           type pilot tube (if unknown, use
           0.99).
   APItJ=Velocity  head measured by  stand-
           ard type pltot tube.
  APteil=Velocity  head measured by Type S
           pilot tube.
  4.3  Compare the coefficients of the Type S
pltot tube determined first with one leg and
    PLANT_
    DATE_
                                           velocity.

                                                         .-  pt'i^ "iTTSf,      equation 2-2
                                           where:
                                             V. = SU'.ck gas velocity, feet per second (f.p.s.).
                                                    . ft. /    Ib.    V/'  when these units

                                             Cn = ritot tube eociliclent. ilimensionlefs.
                                             Ti*=.\l.'so!ute slack sas ie:npcraluri>, °R.
                                             i3aVelod'.y head of slack IMS. in IliO (see nB. 2-2).
                                             1'i^Ab-uiute s:ark ua? ini'^^iire. in 11;:.
                                             M. = .\Io!ecu!ar weight of slack Ras, lb..ll).-inole.
    RUN NO.
    STACK DIAMETER, in.	
    BAROMETRIC PRESSURE, in. Hg.
    STATIC PRESSURE IN STACK (Pg|. in. Hg.

    OPE RATORS	
                                                          SCHEMATIC OF STACK
                                                             CROSS SECTION
           Traverse point
              number
                             Velocity head,.
                                in. H20
                                AVERAGE:
                                                             Stack Temperature
  Figure 2-2 shows a sample recording sheet
for velocity traverse data. Use the averages In
the last two columns of Figure 2-2 to deter-
mine the  average stack  gas  velocity from
Equation 2-2.
  6. References.
  Mark. L.  S. Mechanical Engineers' Hand-
book. McGraw-Hill Book Co., Inc., New York,
1951.
  Perry, J. H. Chemical Engineers' Handbook.
McGraw-Hill Book Co., Inc., New York, 19GO.
  Shlgehara, R. T., W. F. Todd, and  W. S.
Smith.  Significance of  Errors in Stack Sam-
pling Measurements.  Paper presented at the
Annual Meeting of the Air Pollution Control
Association, St. Louis, Mo., June 14-19, 1970.
  Standard Method for Sampling Stacks for
Particulate Matter. In: 1971 Book  of ASTM
standards.  Part 23. Philadelphia, 1971. ASTM
Designation D-2928-71.
  Yennard, J. K. Elementary Fluid Mechanics.
John Wiley and Sons,  Inc.,  New  York, 1947.
METHOD 3	CAS ANALYSTS FOR CARBON "DIOXIDE,
   EXCESS Allt, AND DRY  MOLECULAR WEIGHT
  1. Principle and applicability.
  1.1  Principle.  An  Integrated  or grab gas
sample  Is  extracted from a sampling point
and analyzed for its  components  using  an
'Orsat analyzer.
  1.2  Applicability. This  method should be
applied only when specified  by the test pro-
cedures for determining compliance with New
Source Performance Standards.
  2. Apparatus.
  2.1  Grab sample (Figure 3-1).
  2.1.1  Probe—Stainless  steel   or  Pyrex'
glass, equipped with a filter to remove par-
tlculate matter.             ' .
  2.1.2  Pump—One-way  squeeze  bulb,  or
equivalent, to transport gas sample to ana-
lyzer.
  2.2  Integrated  sample  (Figure 3-2).
  2.2.1  Probe—Stainless  steel   or Pyrex >
glass equipped with a filter to remove par-
ticulate matter.
  2.2.2  Air-cooled  condenser—To  remove
any excess moisture.
  2.2.3  Needle valve—To  adjust flow rate.
  2.2.4  Pump—Leak-free, diaphragm type,
or equivalent, to pull gas.
  2.2.5  Kate meter—To measure a flow range
from 0 to 0.035 c.f.m.
  2.2.6  Flexible bag—Tedlar,1 or equivalent..
with a capacity of 2 to  3 cu.  ft. Leak test the
bag  In  the laboratory  before using.
  2.2.7  Pilot tube—Type S, or  equivalent,
attached to the probe  so  that the  sampling
flow rate can be regulated proportional to the
stack gas velocity  when velocity is varying
with time or a sample  traverse is conducted.
  2.3  Analysis.
  2.3.1  Orsat analyzer, or equivalent.
  3. Procedure.
  3.1  Grab sampling.
  3.1.1  Set up the equipment as shown In
Figure 3-1. Place the probe in the stack at a.
campling point and purge the sampling line.
                        Figure 2-2. Velocity traverse data.
                                                                                          1 Trade name.
                                                      Environment Reporter

-------
 CURRENT  DEVELOPMENTS
                                                                                                                              485
                    PROBE
       FLEXIBLE TUBING
 FILTER (GLASS WOOL)
                                               5. References
                                TO ANALYZER   AKshuller.  A.  P., et al. Storage of Gases
                                            and Vapors  in Plastic  Bar;s.  Int. J. Air &
                                            Water Pollution. C.-75-81. 1003.
                                               Conner, William D., and J. S. Nader. Air
                                            Sampling with Plastic Bags.  Journal of the
                                            American Industrial  Hygiene  Association.
                                            25:291-297. May-June 1964.
                                               Dcvorkln.  Howard, et  al.  Air  Pollution
                                            Source Testing Manual.  Air Pollution Con-
                                            trol District. Los  Angeles. November 19G3.
                                                                                        METHOD  4-
                                            SQUEEZE BULB
                          Figure 3-1.  Grab-sampling train.

                                             RATE METER
                                   VALVE
          AIR-COOLED CONDENSER

     PROBE
                                                                  QUICK DISCONNECT
 FILTER (GLASS WOOL)
                                  RIGID CONTAINER
                Figure 3-2.  Integrated gas - sampling train.
  3.1.2  Draw sample into the analyzer.
  3.2  Integrated sampling.
  3.2.1  Evacuate the'flexible bag. Set up the
equipment as shown in Figure 3-2 with the
bag  disconnected. Place the probe  in • the
stack and purge tiic sampling line. Connect
the  bag. making sure that all  connections
are tight and that there are no  leaks.
  3.2.2  Sample at a rate proportional to the
stack gas velocity.
  3.3  Analysis.
  3.3.1  Determine the CO:. O=. and CO con-
centrations as soon as possible. Make as many
passes as are  necessary to give constant read-
ings. If more than 10 parses are necessary,
replace the.absorbing solution.
  3.3.2  For integrated sampling, repeat the
analysis until  three consecutive runs vary
no more than 0.2 percent by volume for each
component being analyr.cd.
  1.  Calculations.
  4.1  Carbon  dioxide.  Average  the  three
consecutive  runs and  report result  to the
nearest 0.1 percent CO-'.
  4.2  Exci-?s  air. Use Equation  3-1  to cal-
culate excess air, and average the runs. He-
port the result to  the  nearest  0.1  percent
excess air.
                                    X100
                                   volume,  dry

                                   volume,  dry

                                        by vol-
where:
  T<-EA = Percent excess air.
   TeO.,=Percent  oxygen by
          basis.
   ^iN.,:: Percent  nitrogen by
          basis.
  •c,'cCO:=Percent  carbon  monoxide
          time, dry basis.
  0.2G4:= Ratio  of oxygen to  nitrogen in air
          by volume.

  4.3  Dry molecular weight. Use Equation
3-2 to calculate dry  molecular  weight and
average  the runs.  Report the result to  me
nearest tenth.

                  CO,)+0.32(To 03)
                 H-0.28(
                                   Equation 3-2

                                weight,  lb./lb.-
                             VL CO)
                             equation
5-1
where:
     Md = Dry   molecular
           mole.
  Ci CO. = Percent carbon dioxide by vojume,
           dry basis.
    ^0;, = Percent  oxygen  by volume,  dry
           basis.
    TiN., — Percent nitrogen by  volume, dry
           basis.
    0.44 = Molecular weight of carbon dioxide
           divided by 100.
    0.32 = Molccular   weight   of   oxygen
           divided by 100.
    0.28 = Molecular  weight   of  nitrogen
           divided by 100.
                                                                                                   -DETERMINATION  OF
                                                                                                        STACK CASES
                                                                                                                       MOISTURE IN
   1. Principle and applicability.
   1.1   Principle.  Moisture is removed from
 the gas stream, condensed, and  determined
 gravimetrlcally.
   1.2   Applicability. This  method  Is  appli-
 cable  for  the determination of moisture in
 stack  gas  only when specified by test proce-
 dures for  determining compliance with New
 Source Performance Standards. This method
 does not apply when liquid droplets are pres-
 ent in the  gas stream.2
   Other methods such as drying tubes, wet
 bulb-dry  bulb  techniques, and  volumetric
 condensation techniques may be used sub-
 ject to the approval of the Administrator.
   2. Apparatus.
   2.1   Probe—Stainless steel or Pyrex1 glass
 sufficiently heated to prevent condensation
 and equipped with a filter to remove par-
 ticulate matter.
   2.2   Impingcrs—Two   midget  impingers,
 eacli with  30 ml. capacity, or equivalent.
   2.3  Ice   bath   container—To  condense
 moisture in impingers.
   2.4  Silica gel tube—To protect pump and
 dry gas meter.
   2.5  Needle  valve—To regulate gas flow
 rate.
   2.6 xPump—Leak-free, diaphragm  type, or
 equivalent, to pull  gas through train.
   2.7  Dry gas meter—To measure to within
 1  percent  of the total sample volume.
   2.8  Rotameter—To measure  a flow  range
 from 0 to 0.1 c.f.m.
   2.9  Balance—Capable of measuring to the
 nearest 0.1 g.
   2.10  Barometer—Sufficient  to  read  to
 within 0.1  in. Hg.
   2.11  Pilot tube—Type S, or equivalent, at-
 tached to  probe  so that the sampling flow
 rate can  be  regulated  proportional to  the
 stack  gas  velocity when velocity is  varying
 with time  or a sample traverse Is conducted.
   3. Procedure.
   3.1  Place about  5  ml. distilled water in
 each impinger and  weigh the Impinger and
 contents to  the nearest 0.1  g. Assemble  the
 apparatus  without the probe as sho-.vn in Fig-
 ure 4-1. Leak check by plugging the inlet to
 the first impinger and drawing a vacuum. In-
 sure that  How through the dry g:\s meter is
 less than  1 percent of the sampling rate.
   3.2  Connect  the  probe,  and sample at a
 constant rate of 0.075 c.f.m. or'at a rate pro-
 portional to the stack gas velocity not to ex-
 ceed 0.075  c.f.m. Continue sampling until the
 dry gas meter registers 1 cu. ft. or until visible
 liquid  droplets are carried over from the first
 impinper to the second. Record  temperature,
 pressure, and dry gas meter reading as re-
 quired by Figure 4-2.
   3.3   After collecting the sample, weigh the
 Impingcrs  and their contents again to  the
 nearest 0.1  g.
  i Trade name.
  2 If liquid  droplets are present In the gas
stream, assume the stream to l>e saturated.
determine the average slack gar, temperature
(Method 1),  and use a psychrometrio chart
to obtain an approximation of the moisture
percentage.
                                    Copyright © 1971 by The  Bureau of National Affairs,  Inc.

-------
 486
                                                                                                 ENVIRONMENT  REPORTER
4.
4.1  Volume of water collected.
    (W,-\V,)UT,M
v.0=
                   ).om^
                             equation 4-1
where:
  V»«=Volume  of  water  vapor  collected
          (standard conditions), cu. ft.
                       W»=Final  weight  of  Implngers  and
                             contents, g.
                       Wi=In.lt!al  weight  of  Impingers  and
                             contents, g-.
                        R=Ideal gas constant, 21.83-ln. Hg—
                             cu. ft./lb. mole-' R.
                     TlU = AbsoHite temperature  at  standard
                             conditions, 530° R.
                     P,u=Pressure  at  standard   conditions,
                             29.92 in. Hg.
                      Mw = MoIccular  weight  of   water,   18
                             Ib./lb. mole.
                                                                                         4.2   Gas volume.
                                        SILICA GEL TUBE
      HEATED PROB
FILTER '(GLASS WOOL)
                                                                         ROTAMETER
                                                                   \
                                                                   DRY GAS METER
           ICE BATH
           LOCATION.
           TEST	
           DATE	
           OPERATOR.
 Fifiure 4-1. Moisture-sampling train.

	  COMMENTS
           BAROMETRIC PRESSURE.
CLOCK TIME





GAS VOLU.V.E THROUGH
METER. (Vm),
H3





ROTAMETER SETTING,
ft-Vmin





METER TEMPERATURE,
°F





                                                                                                     -
                                                                                                     in. Jig/  ,Tm   equation 4-2
                                                                                       where:
                                                                                         T,l
                                                                                              ry gas volume through meter  at
                                                                                               standard conditions, cu. It.
                                                                                           = Dry gas volume measured by meter,
                                                                                               cu. It.
                                                                                           = Barometric  pressure at the  dry gas
                                                                                               meter, In. Kg.
                                                                                           = Pressuro  ftt  standard  conditions,
                                                                                               29.92-ln. Hg.
                                                                                           = Absolute  temperature  at standard
                                                                                               conditions. 530" R.
                                                                                           — Absolute   temperature   at   meter
                                                                                               (•F. + 4GO). °R.
                                                                                         4.3  Moisture content.
                                                                                                                 V.
                                                                                                              V.. + V,
                                                                                                                      -+(0.025)
                          Figure 4-2.  Field moisture determination.
                                                                                                                  equation 4-3
                                                                                    where:
                                                                                       Bwo=Proportion  by  volume  ol  water
                                                                                              vapor In the  gas  stream,  dimen-
                                                                                              Blonlcss.
                                                                                       Vwe=Volume  of wa-ter vapor  collected
                                                                                              (standard conditions), cu. ft.
                                                                                       Vmc=Dry   gas   volume  through  meter
                                                                                              (standard conditions), cu. ft.
                                                                                      Bwm^Approximate volumetric proportion
                                                                                              of water vapor In the gas stream
                                                                                              leaving  the  impingers, 0.025.
                                                                                      5. References.
                                                                                      Air   Pollution   Engineering    Manual.
                                                                                    Danlclson, J. A.  (ed.).  U.S. DIIEW,  PHS.
                                                                                    National Center for Air Pollution  Control.
                                                                                    Cincinnati,   Ohio.  PHS  Publication  No.
                                                                                    999-Ap-40. 19C7.
                                                                                      Devorkin,   Howard,  ct til.  Air  Pollution
                                                                                    Source Testing Manual.  Air  Pollution  Con-
                                                                                    trol  District.  Los  Angeles, Calif. November
                                                                                    19C3.
                                                                                      Methods for Determination  of  Velocity-,
                                                                                    Volume,  Dust and Mist Content  of Gases.
                                                                                    Western Precipitation Division of Joy Manu-
                                                                                    facturing Co., Los Angeles,  Calif.  Bulletin
                                                                                    WP-50. 19C8.
                                                                                    METHOD  5.	DETERMINATION OF  PARTICULATE
                                                                                         EMISSIONS FKOM STATIONARY SOURCES
                                                                                      1. Principle and  applicability.
                                                                                      1.1 Principle. Paniculate matter  is with-
                                                                                    drawn Isoktnetlcally from the source and its
                                                                                    weight is determined  gravimetrically  after
                                                                                    removal of unconibincd water.
                                                                                      1.2 Applicability. This method is applica-
                                                                                    ble  for  the   determination  of paniculate
                                                                                    omissions from stationary sources only when
                                                                                    specified  by  the test  procedures for deter-
                                                                                    mining  compliance with New  Source  Per-
                                                                                    formance Standards.
                                                                                      2.  Apparatus.
                                                                                      2.1 Sampling train. The design specifica-
                                                                                    tions of the  parllculatc sampling ir.iin used
                                                                                    by EPA (Figure 0-1) are  described in APTD-
                                                                                    0581. Commercial  models of  this  train are
                                                                                    available.
                                                                                      2.1.1  Nozzle—Stainless steel  '(316)  with
                                                                                    sharp, tapered leading edge.
                                                                                      2.1.2  Probe—Pyrcx ' glass  with a  heating
                                                                                    system capable of maintaining a gas tempera-
                                                                                    ture of  250° F.   at  the exit  end  during
                                                                                    sampling. When   temperature  or   length
                                                                                    limitations ore encountered, 310 stalnic:;3
                                                                                    step], or equivalent, may bo used, as approved
                                                                                    by the Administrator.
                                                     Environment Reporter

-------
CURRENT DEVELOPMENTS
                                                                                       487
  21.3  Pilot  tube—Typo S. or equivalent,
attached to  probe  to  monitor  stack .gas
velocity.
  2.1.4  Filter  holder—Pyrex1  glass  with
heating system capable of maintaining any
temperature to a maximum  '  225° F.
  2.1.5  Jmplngers—Four   impingcrs  con-
nected-In series with glass ball joint fittings.
The first, third, and fourth impingers are of
the Oreenburg-Smith design, modified by re-
     placing the tip with a H-lnch ID glass tube
     extending to  'o-inch from the bottom of the
     flask. The second Implngcr is of the Green-
     burg-Smith design with the standard tip.
       2.1.6  Metering  system—Vacuum  gauge,
     leak-free  pump,  thermometers capable  of
     measuring temperature to within 5° F.,  dry
     gas meter with 2 percent accuracy, and re-
     lated equipment, or equivalent, as required
     to maintain an isokmetic sampling rate and
     to determine sample volume.
                             HEATED AREA  FILTER HOLDER    THERMOMETER
REVERSE-TYPE
 PITOT TUBE
             PITOT MANOMETER

                      ORIFICE
IMPINGERS             ICE BATH
        BY-PASS VALVE
                                                                            CHECK
                                                                            VALVE
                                                                          '  ^VACUUM
                                                                               LINE
                                                               VACUUM
                                                                GAUGE
                                                       MAIN VALVE
                        DRY TEST METER
     AIR-TIGHT
       PUMP
                          Figure 5-1.  ParUculale-sampling train.
  2.1.7  Barometer—To measure atmospheric _
pressure to ±0.1 in. Hg.
  2.2  Sample recovery.
  2.2.1  Probe  brush—At least  as long RS
probe.
  2.2.2  Glass wash bottles—Two.
  2.2.3  Glass sample storaje containers.
  2.2.1  Graduated cylinder—250 ml.
  2.3  Analysis.
  2.3.1  Glass weighing dishes.
  2.3.2  Desiccator.
  2.3.3  Analytical balance—To  measure to
itO.l mg.
  2.3.4  Beakers—250 ml.
  1 Trade name.
       2.3.5  Separatory  funnels—500  nil.  and
     1,000 ml.
       2.3.0  Trip balance—300  g.  capacity, to
     measure to ±0.05 g.
       2.3.7  Graduated cylinder—25 ml.
       3. Reagents.
       3.1  Sampling
       3.i:i  Filters—Glass  fiber, MSA  HOG  BH,
     or equivalent, numbered  for  Identification
     and preweighed.
       3.1.2  'Silica gel—Indicating  type, 0 to 16
     mesh, dried at 175° C.  (350°  F.) for 2  hours.
       3.1.3 ' Water—Deionized, distilled.
       3.1.4  Crushed ice.
       3.2  Sample recovery
       3.2.1  Water—Deionized, distilled.
   3.2.2  Acetone—Reagent grade.
   3.3  Analysis
   3.3.1  Water—Deionlzed. distilled.
   3.3.2  Chloroform—Reagent grade.
   3.3.3  Ethyl ether—Reagent grade.
   3.3.4  Dcsiccant—Drlerite,1 Indicating.
   4. Procedure.
   4.1  Sampling.
   4.1.1  After selecting the sampling site and
 the minimum number of sampling  points,
 determine the stack pressure,  temperature,
 moisture, and range of velocity head.
   4.1.2  Preparation   of   collection   train.
 Weigh to  the nearest  gram approximately
 200 g. of silica gel. Label  a  filter of  proper
 diameter, desiccate3 for  at  least 24  hours
 and weigh to the nearest 0.5 nig. in a room
 where the  relative humidity  is less than
 50 percent. Place  100 ml. of water In each of
 the first two  impingers, leave the third tm-
 pinger empty, and place  approximately  200
 g. of preweighed silica  gel In the fourth im-
 plnger. Save a portion of the water for  use
 as a blank in the sample analysis. Set up  the
 train  without the probe  as  In Figure 5-1,
 Leak check the sampling train at the sam-
 pling site by plugging  the inlet to the filter
 holder and  pulling a  15-ln.  Hg vacuum. A
 leakage rate not In excess of 0.02 c.f.m. at a
 vacuum  of  15-in. Hg  Is  acceptable.  Attach
 the probe and adjust the heater to provide a
 gas  temperature  of  about 250° F.  at  the
 probe  outlet. Turn on the alter heating sys-
 tem. Place crushed Ice around the Impingers.
 Add more Ice during the run to keep the tem-
 perature of the  gases  leaving  the  last im-
 plnger at 70° F. or  less.
   4.1.3 Participate train operation. For each
 run record the data required on the example
 sheet  shown  In  Figure 5-2. Take  readings
 at each sampling point at least every 5 min-
 utes and when significant changes in stack
 conditions  necessitate  additional   adjust-
 ments in flow rate. To  begin sampling, po-
 sition  the nozzle  nt the first traverse point
.with the tip pointing  directly  into the gas
 stream. Immediately start the pump and ad-
 Just the  flow to isokinetic conditions. Main-
 tain  isokinetic  sampling  throughout the
 sampling  period.  Nomographs are available
 which  aid in  the rapid  adjustment of the
 sampling  rate without other computations.
 APTD-057C details the procedure for using
 these nomographs. Turn off the  pump at the
 conclusion of  each run and record the final
 readings. Remove  the probe and nozzle from
 the stack and  handle in accordance with the
 sample recovery process described In section
4.2.
                                                                                         "Dry xising Drierite ' at 70° ±10"  F.
                                   Copyright <£ 1971 by The  Bureou of Nationol Affairs,  Inc.

-------
  488
                                                                                              ENVIRONMENT REPORTER
          PUNT	

          LOCATION.

          OPERATOR _

          DATE	:

          RUN NO.	
          SAMPLE BOX N0^

          METER BOX N0.

          METER AH,.,

          C FACTOR
                                                 AMBIENT TEMPERATURE.

                                                 BAROMETRIC PRESSURE.

                                                 ASSUMED MOISTURE, •'._

                                                 HEATER BOX SETTING	

                                                 PROBE LENGTH, in.	

                                                 NOZZLE DIAMETER, in. _

                                                 PROBE HEATER SETTING.
                                                 SCHEMATIC OF STACK CROSS SECTION
TRAVERSE POINT
NUMBER












TOTAL
SAMPLING
TIME
(o}. mtn.













AVERAGE
STATIC
PRESSURE
(P«). in. H.j.














STACK
"TEMPERATURE
|TS). °f







\






VELOCITY
HEAD
I a PS).














PRESSURE
DIFFERENTIAL
ACROSS
ORIFICE
METER
( 4 H),
in. H2O














GAS SAMPLE
VOLUME
(Vml. ft3














GAS SAMPLE TEMPERATURE
AT DRV GAS METER
INLET
ITmin).'F












Avg.
OUTLET
-°F












Avg.
Avg.
SAMPLE BOX
TEMPERATURE,
°F














IMPINGER
TEMPERATURE.
"f














                                                            Figure 5-2. Pailiculale Meld data.
  4.2  Sample recovery. Exercise care in mov-
ing the collection train from the test site to
the sample recovery .area to minimize the loss
or collected sample  or the gain of .extraneous
participate matter.  Set aside portions of the
water and acetone used in the  sample recov-
ery as blanks for analysis. Place the samples
in containers as follows:
  Container No. 1. Remove the  filter from its
holder, place In this container, and seal.
  Container No.  2.  Place loose paniculate
matter and acetone  washings from all sam-
ple-exposed surfaces prior to the filter in this
container and seal.  Use a razor blade, brush,
or rubber policeman to loosen  adhering par-
ticles.
  Container No.  3.  Measure the volume  of
water from the  first  three impinger* and
place the water in this container. Place water
rinsings of all sample-exposed surfaces be-
tween the filter and fourth Impinger In this
container  prior to sealing.
  Container No. 4.  Transfer  the  silica gel
from  the  fourth  impinger  to the original
container  and  seal. Use a rubber policeman
as an aid in removing silica gel  from the
impinger.
  Container No. 5. Thoroughly rinse all sam-
ple-exposed surfaces between  the  filter and
fourth impinger  with  acetone,  place  the
washings in this container, and seal.
  4.3  Analysis. Record the data required on
the example sheet  shown  in Figure 5-3.
Handle each sample container as follows:
  Container No. 1. Transfer the filter and any
loose  paniculate  matter  from the  sample
container to a tared glass weighing  dish, des-
sicate, and dry to a constant weight. Report
results to the nearest 0.5 ing.
  Container No.  2. Transfer  the acetone
washings to a tared beaker, and evaporate to
dryness at ambient temperature  and  pres-
sure. Dessicate and dry to a constant weigiit.
Report results to the nearest 0.5 mg.
  Container No. 3. Extract organic paniculate
from the impinger solution with three 25 ml.
portions of chloroform.  Complete the  ex-
traction with three  25  ml. portions of  ethyl
ether. Combine the ether and chloroform ex-
tracts, transfer to a  tared beaker and evapo-
rate at 70' P. until no solvent remains. Des-
sicate, dry  to a constant weight,  and report
the results to the nearest 0.5 nig.'
Evaporate the  remaining
watnr  portion  at  2l£<*Fo
Dessicate the  residue, dry
to a constant weight,  and
report   the  results  to the

nearest Oo5 rcgo
  Container  No0  I4o  Weigh  the
spent  silica  gel  and  report
to the   nearest  gram.
                                                   Environment Reporter

-------
 CURRENT DEVELOPMENTS
                                                                                                                             489
                              PLANT.

                              DATE
                              RUN1 •••?._
CONTAlMEn
NUMBER
1
2
3a'
3b"*
5
TOTAL
\YEIGHT OF PARTICIPATE COLLECTED,
mg
FINAL V.'EIGHT





7!>~~g-/ \N u,i,,i
                              equation .">-•!

where:
    c'. = Conccntratlonof participate matter
           in stack gas  (Sample Concentra-
           tion Method), gr./s.c.f.
    Mn=Totnl njnount  of paniculate mat-
           ter collected,  mg.
  viotai— Total volume of gas sample (stand-
           ard conditions), cu. ft.

  6.2  Ratio of area method.
  6.2.1  Stack gas velocity. Collect the neces-
sary data as detailed In Method 2. Correct the
                                   Copyright  £ 1971 by The Bu.cou of National  Affairs, Inc.

-------
i-i

1
          gas velocity to standard conditions
    (29.92 in. Hg, 530'' H.) as follows:
                P,
          17.71rUf  WVPA
                in. Hg/ \  i, /
                              equation o-o
where:
  V«>tll = Stack gas  velocity at standard con-
           ditions,  ft. /sec.
  V. = Stack  gas velocity calculated  by
         Method 2,  Equation 2-2,  ft./sec.
  P.=Absolute stack gas  pressure,  in. H = Densi;y of water. 1  g./ml.
         R = Ideal gas constant, 21.83 In. Hg-cu.
               ft./lb. mole- H.
         n.n = Molccular weight of water, 18 Ib./lb.
               inoie.
        Vn» = Voiu!ne of gas sample through the
               dry gas meter  (meter conditions),
               cu. ft.
        Tm — AbKOlute average dry gas meter tem-
               perature (see Figure 5-2),  "R.
         Utr = Baroi:i'.'tric  pressure  at  sampling
               site, in Kg.
        JH = Avf rage pressure drop across the ori-
               fice (see Figure 5-2}, in H..O.
         T« = Absolute average stack gas tempera-
               ture (see Figure 5-2), 'R.
                                              where:
                                                 c.=Average partlculate  concentration  In
                                                       the stack gas. gr./s.c.f.
                                                 Ct = Concentration of  participate matter
                                                       in  the stack  gas  (Ratio  of Area
                                                       Method), gr./s.c.f.
                                                                                           bio  for the  determination of sulfur dioxide
                                                                                           emissions from stationary sources only when
                                                                                          . spccliied by  the test  procedures for deter-
                                                                                           mining compliance with New Source Penorm-
                                                                                           anco Standards.
                                                                                             2. Apparatus.
                                                                                             2.1  Sampling. See Figure 6-1
                                                                                             2.1.1  Probe—Pyrex ' glass, approximately
                                                                                           5-G mm.  ID. with a heating system to prevent
                                                                                           condensation and a inter to remove partlcu-
                                                                                           late matter  Including  sulfuric acid nilst.
                                                                                             2.1.2  Mldjxt  bubbler—One.   with  glass
                                                                                           wool packer! In top to prevent sulfurlc acid
                                                                                           mif>t carryover.
                                                                                             2.1.3   Gln.ss wool.
                                                                                             2.1.4   Midget implngers—'  hree.
                                                                                             2.1.5   Drying tube—Packed with  6 to 16
                                                                                           mesh Indicating-type silica  gel  or equiva-
                                                                                           lent, to dry the sample.
                                                                                             2.1.G   Pump—Leak-free, vacuum type.
                                                                                             2.1.7   !{:tie meter—Rotamcter, or equiva-
                                                                                           lent, to measure a 0-10 s.c.f.h. How range.
                                                                                             2.1.3   Dry gas meter—Sulliclently accurate
                                                                                           to  measure the  sample  volume within   1
                                                                                           percent.
                                                                                             2.1.9   Pilot  tube—Type  S, or equivalent.
                                                                                           ncce.'isary only  if  a sample  traverse Is re-
                                                                                           quired or  if stack  gas  velocity  varies with
                                                                                           time.
                                                                                             2.2  S.".mp!e recovery.
                                                                                             2.2.1   Glass wash bottles—Two.
                                                                                             2.2.2   Polyethylene   storage   bottles—To
                                                                                           store Impingcr samples.
                                                                                             2.3  Analysis.
                                                                                                                                              1 Trade name.
,                               equation 5-7

      0 = Total sampling time, mln.
     V« —Stack gas  velocity  calculated  by
            Method  2. Equation 2-2, ft./sec.
     P. = Absolute stack gas pressure. In. Hg.
     A,i = Cross-sectlonal area of nozzle, sq. ft.

   6.4  Acceptable   results.  The   following
 range sets  the limit on  acceptable  isokinetic
 sampling results:

 If 82 percent 2 sampling train.

-------
                RESULTS OF LABORATORY ANALYSES FOR BERYLLIUM
Sample No.              Code                 yg Be         *Total yg Be


     t              Be-A-N-1-G-P
     2              Be-A-N-1-G-F
     3              Be-A-N-1-G-I
     4              Be-A-N-1-MP-P
     5              Be-A-N-1-MP-F
     6              Be-A-N-1-MP-IGB
     7              Be-A-N-2-G-P
     8              Be-A-N-2-G-F
     9              Be-A-N-2-G-I
    10              Be-A-N-2-MP-P
    11              Be-A-N-2-MP-F
    12              Be-A-N-2-MP-IGB
    13              Be-A-MN-1-G-P
    14              Be-A-MN-1-G-F
    15              Be-A-MN-1-G-I
    16              Be-A-MN-1-MP-P           \,t.t?^                  \                     „
    17              Be-A-MN-1-MP-F           82.80 (r *        343.00  J                     fl
    18              Be-A-MN-1-MP-IGB         87.95 J
    19              Be-A-MN-2-G-P           528.3  A
    20        '      Be-A-MN-2-G-F            26.25 j-
    21              Be-A-MN-2-G-I           177.6  J
    22              Be-A-MN-2-MP-P          321.7  -\
    23              Be-A-MN-2-MP-F           15.25 f
    24              Be-A-MN-2-MP-IGB        251.9  )
    25              Be-A-S-1-G-P             12.5  \
    26              Be-A-S-1-G-F              1.25 \
    27              Be-A-S-1-G-I              7.55 J
    28              Be-A-S-1-MP-P             2.35\
    29              Be-A-S-1-MP-F
    30              Be-A-S-1-MP-IGB
    31              Be-A-S-2-G-P
    32              Be-A-S-2-G-F
    33              Be-A-S-2-G-I              „._„ ,                   .
    34              Be-A-S-2-MP-P             	
    35              Be-A-S-2-MP-F
    36              Be-A-S-2-MP-IGB           3.00 )
    67              Be-A-G-Blank              0.40
    68              Be-A-MP-Blank             0.00
    71              Be-A-MN-W-HiVol         637.5
    72              Be-A-S-W-HiVol            1.55


 *  Total yg Be per run
**  Denotes that the  two particulate  runs  were  accomplished at the same time,
    in  the same stack with a separate probe (two probes  total)  for each run.


                                           -32-

-------
                        PROJECT PARTICIPANTS
          NAME
John Kopgler, Ph.D.,  P.I.
John Dollar, E.I.T.,  MS
Robert Durgan, Tech.
George Allen, Tech.
      TITLE
Project Director
Project Manager
Environmental Specialist
Environmental Specialist
                                    -33-

-------
SOURCE SAMPLING FIELD DATA SHEET
Sampling L
Date
Tim* Start
option /^/Wo//e. //or//) Stock^
, Run Ho. ^*
.:U.:'i . Time End fc1')"^
S.jcnplinE Time/Point
DB CF. WB °F. DP °F. VF 3 DP "He
Moisture £.FDA .Gas Density Factor
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Weather
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*






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33
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-------
Fort And
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Point Ho»
Distance
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 (in)
Clock
Time
Gas Motor
Reading
 (ft3)
Stack
Velocity
Head
("H20)
Meter
Orifice
Press.Diff.
  (2*2°);	
Calc 0 T7L
                                                             ctual
Stack Gas
Temperature
    CF)
Gas Sample
Ternp. @ Dry
Gas Motor
                                                                     In
                                                                 Out
Last Impinger
Temperature
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                                                -V


-------
                                              SOURCE SAMPLING FIELD DATA SHEET
                                                                                                          f 7
w.plir.g Location
          ittQ $»re)/iurt> Co,  Sornstifa. f/a-
                               h
                             _f Run  No.	/
                                 DP
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B/fQ °F. vn3g7°F. DP^_°F, VF
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                             ., W/S.
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   lo Dia.. ^>?«5  in.. Probe Lenrcth  ^    ft
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                                         /P  ft
                                                 Sketch Of Stacki
                                                   Ts
                                                        X^~^^
                                   Mat'l Processing Rate
                                   Final Gas Meter Reading    /
                                                                                          ft3
                                                                                                                        ml
                                               Initial Gas Meter Reading  OS*?- O^D O
                                               Total Condensate In Itnpingers '^f^
                                               Moisture In Silica Gel ,.£?£ 9 -3r/<-4  ~ 3
                                               Silica Gel Container  Mo. ^2, .Filter  No.  1C 'L-
                                               Orsati   COo    ,	
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                                                                             Remarks «
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                                                                                                                           ^
                                                                                                                           !;•
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Stack
Velocity
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Orifice
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  C'HpO)
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Gas Sample
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                                                                                  In
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                                           .S3
                                                                         6'
                                                                 3.4

-------
Port And
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Distance
From End
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 (in)
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Time
Gas Meter
Reading
 (ft3)
Stack
Velocity
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Orifice
Press oDiff.
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Gas Sample
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                                                                                  In
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                                                                                                  -- -i

-------
                                              SOURCE SAMPLING FICLC DATA SKEST
ampling Location
                "
                             _, Lun No._
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                                            in
                                      Sketch Of Stack:
                                                                            Mat'l Processing Rate	
                                                                            Final Gas  Meter Reading   4 SO »  753  ft3
                                                                            Initial Gas Meter Reading A A 3~ (y O O  ft3
                                                                            Total Condensate In Impingers   — Z- O	ml

                                                                            Moisture In Silica GelZ^?,/- 2
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Temp. @ Dry
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-------
Port And
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-------
SOURCE SAMPLING FIELD DATA SHEET
lant
ampling L
ate o "
imo
Start
ampling T
'B °F.
ocation S0UT
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^ Sh^cilC
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-------
Fort And
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Point Moo
Distance
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 (in)
Clock
Time
Gas Meter
Reading
 (ft3)
Stack
Velocity
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Orifice
Press oDiff
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Temperature
Gas Sample
Tempo @ Dry
Gas Meter
Last Impinger
Temperatiire

-------
Lant
                            rr
        Location
                               /1 turn  C&
                                             SOURCE SETTLING FIELD DATA SHEET

                                               Sana sofa .  f la ,
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                              Bun No.
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                                                Sketch Of Stack*
                                             Mat'l Processing Rate
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                                             Initial Gas Meter. Readinrc •
                                  Total Condensate In Impingers
                                  Moisture In Silica Gel 2^ ft 2 -
                                                                            *~ <£-€•>
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                                                                                                                   ft3
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                                                                          Silica Gel Container No./7.Filtor No.
-------
ort And
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Distance
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Gas He tor
Reading
 (ft3)
Stack
Velocity
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Temperature
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Tempo © Dry
Gas Motor
                                                                           In
                                                                       Out
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Temperature
Last Impinger
Temperature
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                                                                       $1

-------
                                                SOURCE SAMPLING FIELD DATA SHEET
lant
ampling Location	
late    fitALSi  ,   »,
                              jr    'Etfft V^
'imo Start
                                 Bun No.
                           Time  End
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                                              in
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                                                                                                   ft
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                                                                                                                  Q
                                                                              Total Condensate In Impingers   ""~ *"

                                                                              Moisture In Silica Gel 33&" / - 3&& / =
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                                                        Orsati   C02    .	[
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                                                                                                       x1
                                                                               Remarksi
Port And
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Point No
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             (in)
Clock
Time
                               Gas Meter
                               Reading
                                (ft3)
                                          Stack
                                          Velocity
                                          Head
                                          ("H20)
Meter
Orifice
Press.Diff.
  (••ii2o)
                                                       Calc. I Actual
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Temperature
    C'F)
Gas Sample
Temp. © Dry
Gas Motor
                                                                                    In
                                                                                          Out
Sample Box
Temperature
                                                                               V6&
Last Impinger
Temperature
                                                              3+3S'
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                                          AS.'
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-------
'ort And
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Distance
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 (In)
Clock
Tine
Gas Metor
Reading
 (ft3)
Stack
Velocity
Head
("H20)
Meter
Orifice
Press. Diff
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                                                     Calc » j Actual
Stack Gas
Temperature
Gas Sample
Temp. @ Dry
Gas Motor
                                                                      In
                                                                 Out
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Temperature
Last Inpinger
Temperature
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-------
SOURCE SAMPLING FIELD DATA SHKET
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Initial GJ
Total Cone
Moisture '.
Silica Gel
Orsatt (
(
1
I
is Mete
lens ate
[n Sili
L Conta
:o2
:o
h
Sxcess
Air
r Read
In Im
ca Gel
iner N




inr ^^^' ^ ^^ f t3
pingers
234,*
s»f~ .




*~~ '3--e?- ml
;' 2/^0 -2^.5'em
Filter No. <^>///




Test Conducted By:
Remarks i



Stack Gas
Temperature



1 4-S~
/4s^
I QS^
1^5
1 if.*jT
/ ^-vJ^
/ 45"
/ T&*
G



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Temp. @ Dry
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In


78
7^
74
7?
77
go
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I
Out


77
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76


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 Port And
 Traverse
 Point Ko«
           Distance
           From End
           Of Port
            (in)
               Clock
               Time
Gas Meter
Reading
 (ft3)
Stack
Velocity
Head
("H20)
Meter
Orifice
Press oDiffo
                                                    Calc
                                                          Actual
Stack Gas
Temporatttre
    CT)
Gas Sample
Temp. @ Dry
Gas Meter
                                                                        In
                                                       Out
TeHlpsr^rfctcre
Last Impinger
Temperature
                                                            I
       7-
        
-------
SOURCE SAMPLING FIELD DATA SEEET
>lant
Sampling Location /vQr\h -*jtftcR» t
)ato . Hun No. 2-
i'imo Start . Time End
Sampling Time/Point &lfn//0 Cj!7^2-m/X)*j5/ai_J
DB °F. MB °F, DP °F. V? 3 DP "He
Moisture 1£,FDA ,Gas Density Factor
Baromotric Press. "He. Stack Press. "He
I.T _.»,-„.
Weaunor
Temp. °F. W/D . W/S
Sample Box No. , Meter Box No.
V^4-*.i« A Uo / & iJ T34 4- *-»4- r*»i*«v« T?nj".4-A-M ^7 Jr *«S
fieuer u Its f > «3 i^, ritot Corr. r actor k/,* \j *-•*
Nozzle Dia« ^.^5 in.. Probe Leneth ft

Probe Heater Settine
Stack Dimensions i Inside Diameter _/^* in

Inside Area $r'7&$ ft2
Heieht ft



Sketch Cf Stack i


..-





. -

^










Mat'l Processing Rate
Final Gas Meter Readine ^ 43 * 4 4 ft f t^
Initial Gas Meter Reading ^ ^ / • -4 7-Z ft3
Total Condensate In Impine;er5 •"* \ *\>-~ ml
Moisture In Silica Gel Z 2<6r»5 -- Z/£».O _ /£&m
Silica Gel Container No. 5 .Filter No^^S^
Orsati C05 . 1 '
0, -

CO
No , .
Excess
Air

Test Conducted Byi



/^ ^ / /\^ / /
Remarks: v.*^ C?V /^ 'O yi /~f//&(~


•
Port And
Traverse
Foir.c. No.
If
(L( fa. (i>c
H^~l
I





Stack Gas
Temperature





'




• 8
v£
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s , t
Gas Sample
Temp. @ Dry
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In



Last Impinger •
Temperature .
•
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i
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-------
Pert ArrJ.
Tr-T/crse
Point Nee
Distance
Fron End
Of Port
 (in)
Clock
Time
Gas Hetor
Reading
 Cft3)
Stack
Velocity
Head
("H20)
Meter
Orifice
Press. Diff.
  ("H20)
                                                       ac
                                                            Actual
Stack Ga?5
Temperature
   •C*F)
Gas Sample
Temp» © Dry
Gas Motor
                                                                      In    Out
Sample Box
Temperature
    C"F)
Last Impinger
Temperature
         4s-

      6
                      Ug&L
                                                              .

   	-ts>l
                        330
                         . /
             0^3?

                                                            IB  !
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                                                             nrni
ant S;(_//7\J%M<*5au>f^ /^O/\4K4^V^(^^^^'
upline Location 'NO&rH DUCT~\
te L///C60L* £>J '/9*7/ .Run No* /
me Start '" . 0T$43T" . Time .End /i^Sf^
spline Time/Point /t£- CQM& (P^/O ftt&fl}*- /&2O'W&u
W5°F. VH3 °F, DP °F. VF 3 DP "Kg
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romotric Press. 36) "Hg. Stack Press. Z?0) "Hg
ather T^OO^a ^ /fot*
mpJ 80fA°F. W/D . W/S
nplc Dox No.'^~5' . Meter Dox No* -"J^
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iack Dimensions i Inside Diameter /o-*- in
Inside Area @$~78'S^7 ft^
Sketch Of Stack I.
/I'' r;'"
,.'/•-• ' 1
,".,-• /--''''•;• •
/ ^ .
* ^y , *

Mat'l Processing Rate
Final Gas Meter Reading ^SOo / /3 ft^
Initial Gas Meter Read
Total Condensate In Im
Moisture In Silica Gel
Silica Gel Container N
Orsati CO?
0, •
• CO
No
Excess
Air
inr S£>O « 6^O f t^
pincers — ~2~ tyr ml
237-.F-2/&0 = 27.0 on
o. ',D .Filter No.flOOfi?O S5
1









Test Conducted Eyi ^^ (^c^S^KXAO
' ^^—O<^. J^^^>vO.
<<2^. &CL&J&DUL)
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Remarks I '/}r>J ^ ^ LuQ^QJl^ -£•/ //r,—
             Heighb/fee/3 -
                                      O ft
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 int No*
       Distance
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Clock
Time
Gas Meter
Reading
 (ft3)
Stack
Velocity
Head
'("H20)
Meter
Orifice
Press. Diff.
  C'HpO)
                                                Calc
                                                    Actual
Stack Gas
Temperature
Gas Sample
Temp. © Dry
Gas Motor
                                                       In
                                                     Out
Sample Box
Temperature
Last inpinger
Tempe'rature
i
                            Al^.
                            /Oo
                                                                         76
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-ort And
 rovorsc
 oint Hoe
Distance
From End
Of Port
 (in)
Clock
Time
Gas Motor
Reading
 (ft3)
Stack
Velocity
Head
("H20)
 Meter
 Orifico
 Prccs.Diff.
   THpO)
Tialc
                                                           Actual
Stack Gas
Temperature
Gas Samplo
Tomp. © Dry
Gas Motor
                                                                     In
                                                                Out
Sample Box
Temperature
Last Impingor
Temperature
                                                                                      J2Z
                             902.. /
                                                             /./#
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                                35:- 7
                                                            A 60

-------
                                                                      5TOV. SCTICT
 5 n t
      t; Location
• mo Start
                          7 / . Run No.
                        . Tijne End
L-npling Time/Point
 ._   „ .    	°F, DP	_°F, VF 3 DP	
:>istur*6 /*0 J&.FDA	,Gas Density Factor

aronotric Press* ^Q"Hg. Stack Prejjs.Sff, "H
2atli.?r
              i W/D_
onplc Box No
                              ., W/S.
ozzle Dia»
    _,  Meter Box No
 Pitot  Corr. Factorr f.
	in., Probe Length_
                                              ft
robg Heater Setting,
tack Diicensionsi  Inside Diameter	^
                  Inside Area
                  Height
                                                   Sketch Of Stack!
                                                        M-'t'l Processing Rate	
                                                        Final Gas Meter Reading_
                                                                               Initial Gas Meter Reading
                                                               Total Condensate  In  Impingers   —
                                                               Moisture In Silica Gel 232.7 -
                                                                                                                             5
                                                                                                     ml
                                                                                                                    = ^2. 7
                                                                               Snica Gel Container No ._ 2L'f Filter
                                                                               Orsati   C02    . __  _ i __ j

                                                                                        °2  '   _
                                                                                        CO     _
                                                                                        Excess
                                                                                           Air
                                                        Test Conducted Byi
                                                                               Remarksi
'ort Atii
ra"/ci'3'2
'oint No-.
           Distance
           From End
           Of Port
Clock
Tins
               Gas Motor
               Reading
                (ft3)
Stack
Volocity
Head
("H20)
Meter
Orifico
Prcjis.Diff.
  C'H?0)
Stack Gas
Temperature
    CF).
Gas Sample
Temp. © Dry
Gas Motor
Sample Box
Temperature
Last Impingor
Tempo'rature

-------
Por1-. Airl
Traverse
Point No,
Distance
From End
Of Port
 (in)
Clock
Time
Gas He tor
Reading
         (ft3)
Stack
Velocity
Head
("H20)
Meter
Orifice
Press. Diff.
Stack Gas
Temperature
    CT)
Gas Samplo
Tomp. © Dry
Gas Motor
 '  ("F)
Sample Box
Temperature
    CF)
Last Inipingor
Temperature

-------
nt /V/rnPAM}.if\"Er l/Qffl)f() (_ Jc<.C> /WifrJiQ
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ack Dime
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Distance
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(in)

'_^,
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.

i., Probe
ide Dian
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7afi.0/!&
. |"
/
Sketch Of Stack*.
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Stack
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Head
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7,15
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Final Gas
Initial Go
j Total Cond
• Moisture 1
Silica Gel
Orsati C
C
• • C
^
£
Tost Condx
Remarks I
ossing Rate
Meter Reading ~~7SC] ' O & 3 ft^
is Meter Readinr ^«57-r/^5/!X ft^
ensato In Impingers
.n Silica Gel.5/5'5'-
o ( •• "T-yj'L
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Container No. 1 .Filter Xot&cc/'rb
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Excess
Air
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/^) 6l4/£-nj
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^
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Stack Gas
Temperature
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*
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Gas Sample Sample Box
Temp. © Dry Temperature
Gas Meter (op)
In

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Last Impinger
Temporature
1
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—
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7-7 I •"? f1--
/ ^5«o

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— •-



-------
For*-, And
Traverse '
Point Noo
Distance
From End
Of Port
 (in)
Clock
Time
Gas Meter
Reading
 Cft3)
Stack
Velocity
Head
("H20)
Meter
Orifice
Press. Diff.
                               "CITc"
                              Actual
Stack Gas
Temperature
Gas Sample
Tempo © Dry
Gas Motor
                                                                                  In
                                                                            Out
Sample Box
Temperature
Last Impinger
Temperature

     t&a*

    3
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-------
                                               SouRUE. SJ?TFClK(Jb^LJ'JLDTrorA
.ant
Lmpllnt; Location_
its •_,_ cbu6,*+, ion\
                                                  Sketch Of Stack!
Distureo}/£ £.FOA6 -'2/^g 25'. 5 em
                                                                             Silica Gel Container Mo.C^ .Filter  No..
                                                                             Orsati   C02    .	I      I

                                                                                      °2  '   	
                                                                                      CO     	
                                                                                      N2
                                                                                      Excess
                                                                                         Air
                                                                             .Test Conducted Byi
                                                                             Remarkst
                                                                                                  O
                                                                                                           96
                                                                                              1l/t
'ort Arrl
'ravcrse
'oint Ho.
           Distance
           From End
           Of Port
            (in)
                      Clock
                      Time
Gas Meter
Reading
 (ft3)
Stack
Velocity
Head
("H20)
Meter
Orifice
Press. Diff.
  C'HpO)
                                                     Calc•  Actual
Stack Gas
Temperature
Gas Sample
Temp. @ Dry
Gas Meter
                                                                                  In
                                                                                        Out
Sample Box
Temperature
Last Inpinger
Temperature
                                                             E
                                                     I
                                                                        /Vp
                                                                       JW
                                                     LM.
                       /•><&>
                                                             ~n
                                                              • t
                                                                          / VQ

-------
oint No,
Distance
From End
Of Port
 (in)
                    Clock
                    Tine
Gas He tor
Reading
 (ft3)
Stack
Velocity
Head
("H20)
Meter
Orifice
Press. Diff.
  Ci^o).
Calc . "TTkctua
Stack Gas
Temperature
    SanlJMo
Temp. @ Dry
Gas Motor
                                                                            In
                                                                       Out
SOTiple
Temperature
Temperature
           7=m
                            7?7°
                                                                  /<
                                                                       go
                                                                  2A-2.0

                                                        Jl
                                                        Sfe
                                       0.93
                                  -/
                               •33 •/
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                                                                                         3--
     3
    31
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-------