72 - CI - 30
                     W.  R.  GRACE AND COMPANY
                 GRANULAR TRIPLE SUPERPHOSPHATE
                         BARTOW, FLORIDA

                       JUNE 14 - 15, 1972
2324 S. W.  34th STREET / GAINESVILLE, FLORIDA 32601  /  PHONE 904/372-3318

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         72 - CI - 30
    W.  R.  GRACE AND COMPANY
GRANULAR TRIPLE SUPERPHOSPHATE
        BARTOW, FLORIDA

      JUNE 14 - 15, 1972
      Tests Conducted By:

Environmental Engineering, Inc.

   Contract #68 - 02 - 0232  .

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                         TABLE OF CONTENTS

                                                                 Page
List of Figures                                                  iii
List of Tables                                                   iii
Introduction                                                       1
Summary of Results                                                 1
Process Description                                                7
Process Operation                                                  7
Location of Sampling Points                                        8
Sampling and Analytical Procedures                                12
Appendix
          A.  Emission Calculations and Results
          B.  Field Data
          C.  Standard Analytical Procedures
          D.  Project Participants

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                          LIST OF  FIGURES
                                                    Page
1.  Schematic Flow Diagram                            3
2.  Port Location - Station K                         9
3.  Port Location - Station G                        10
4.  Port Location - Station I                '11
5.  Moisture Sampling Train                          T3
6.  Fluoride Sampling Train                          15
                          LIST OF TABLES
1.  Summary of Results - Station  K                    4
2.  Summary of Results - Station  G                    5
3.  Summary of Results - Station  I         . .          6
                              m

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 I.  INTRODUCTION
     Under the direction of the Environmental  Protection  Agency,  Environmental
 Engineering, Inc. conducted emission tests at the W.  R.  Grace  and  Company
 phosphate works in Bartow, Florida.   On June  14-15, 1972,  three  test runs
 of approximately two hours each were conducted on W.  R.  Grace's  granular triple
 superphosphate process.  The purpose of the tests was to obtain  data  for the
 use of both the Industrial Studies Branch and the Performance  Standards Branch
 of the EPA.

     Measurements were made for total fluorides at the outlet stack and at  the
 inlet ducts to the dryer and miscellaneous scrubbers. Grab  samples of the
 scrubbing liquids, the process reactants and  the process products  were analyzed
 for fluoride and PgOg content.  A schematic diagram of the sampling locations is
 given in Figure 1.

     Complete test results are given  in Appendix A.
II.  SUMMARY OF RESULTS
     The plant was operating under normal process conditions  during all of  the
test runs.  Only one sampling problem was encountered; a  thick  layer of sediment
in the horizontal inlet ducts to the  two scrubbers prevented  the  use of the lower
test port at each sampling station.

     It should be noted that the emission data for the miscellaneous scrubber
inlet vary considerably.  For first run, both  the gas  flow rate and the fluoride
concentrations are relatively high.  The fluoride concentrations  measured for run

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two are extremely low.  No explanation for these irregularities could be con-
firmed.
     A complete summary of stack gas conditions, emission concentrations and
system efficiency is given in Tables 1-3.

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co
          From
          Dryer
          From
          Misc.
          Sources
                          Pond Water
                             v
                               (A)
Scrubber
                                      To Pond
                         Pond Water
                               Scrubber
                                         He)
                                     To Pond
                                                                             Pond Water
                                                                          Cyclonic
                                                                        Scrubber and
                                                                          Demister
                                                                     To Pond
                                             GRANULAR TRIPLE SUPERPHOSPHATE

                                                 W.  R. GRACE AND COMPANY
                                                                  To Atmosphere
                                                                                                      Stack
                                                           Cj  Stack Sample

                                                                 Grab Sample

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                                  TABLE  1
                            SUMMARY OF RESULTS
                              .   FLUORIDES
                               STATION "K"
                                 OUTLET
Run No.
Date
Barometric pressure, inches Hg
Stack pressure, inches Hg
Stack gas moisture, % volume
Average stack gas temperature, °F.
Stack gas flow rate @ S.T.P?, SCFM
Volume of gas sampled @ S.T.P.
Fluoride, water soluble, mg
Fluoride, total , mg- ,
Fluoride, water soluble, gr/SCF
Fluoride, total, gr/SCF
Fluoride, water soluble, gr/CF stk. cond.
Fluoride, total, gr/CF stk. cond.
Fluoride, water soluble, Ib/hour
Fluoride, total , Ib/hour
Fluoride, water soluble, Ib/ton P?0r Fed.
Fluoride, total, Ib/ton P20r Fed.
Scrubber efficiency, %
	 — , 	 	 _._,_ 	 	 	 	 1 !- 1...... .1 	 —..I. 	 -— — 	 1
1
6/14/72
. 30
30
2.9
121
109548
35.122
9.0
9.07
0.004
0.004
0.004
0.004
3.7
3.7
0.28
0.28
99.6
2
6/15/72
30
30
5.6
126
103555
34.629
6.7
6.7
0.003
0.003
0.003
0.003 .
2.6
2.6
0,17
0.17
.98.7
3
6/15/72
30
30
6.3
127
102729
33.891
6.8
6.9
0.003
0.003
0.003
0.003
2.7
2.8
0.18
0.18
R9.3.
*.
  Dry, 70°F.,  29.92 inches  Hg.

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                               ..TABLE  2
                           SUMMARY OF RESULTS
                                FLUORIDES

                               STATION "G"
                          DRYER SCRUBBER INLET
•Run No. .
Date .'•' '
Barometric pressure, inches Hg
Stack pressure, inches Hg
Stack gas moisture, % volume
Average stack gas temperature, °F.
Stack gas flow rate @ S.T.P*, SCFM
"k
Volume of gas sampled @ S.T.P.
Fluoride, water soluble, mg
Fluoride, total 5 mg -
Fluoride, water soluble, gr/SCF
Fluoride, total, gr/SCF
Fluoride, water soluble, gr/CF stk. cond.
Fluoride, total, gr/CF stk. cond..
Fluoride, water soluble, Ib/hour
Fluoride, total, Ib/hour
Fluoride, water soluble, Ib/ton P20r Fed.
Fluoride, total, Ib/ton P?0r Fed.
Scrubber efficiency, %
1
6/14/72
30
30
14.1
170
50255
41.347
5100
5116.7
1.90
1.91
1.38
1.38
819.7
822.4
61.0
61.2
— ^ -
2
6/15/72
30
30
14.5
180
52735
40.288
1200
1212.6
: 0.46
0.46
0.33
: 0.33 '
207.7
209.9
13.6
• 13.8
	
3
6/15/72
30
30
.13.1
184
54686
41.641
71
72.0
0.03
0.03
0.02
0.02
12.3
12.5
0.8
0.8
	
\Dry, 70°F., 29.92 inches Hg.

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                               TABLE   3
                          SUMMARY OF  RESULTS
                               FLUORIDES

                              STATION "I"
                         MISC.  SCRUBBER INLET
Run No.
Date
Barometric pressures inches Hg
Stack pressure, inches Hg
Stack gas moisture, % volume
Average stack gas temperature, °F.
Stack gas flow rate & S.T.P?, SCFM
Vt
Volume of gas sampled @ S.T.P.
Fluoride, water soluble, mg
Fluoride, total , mg
Fluoride, water soluble, gr/SCF
Fluoride, total, gr/SCF
Fluoride, water soluble, gr/CF stk. cond.
Fluoride, total, gr/CF stk. cond.
Fluoride, water soluble, Ib/hour
Fluoride, total, Ib/hour
Fluoride, water soluble, Ib/ton P00r Fed.
C- O
Fluoride, total, Ib/ton P00C Fed.
£ D
Scrubber efficiency, %
1
6/14/72
30
29.41
3.8
134
47858
64.386
392
472
0.094
0.113
0.079
0.095
38.5
46.3
2.9
3.4
—
2
6/15/72
30
29.41
2.2
138
32874
42.54
6.6
7.3
0.002.
0.003
0.002
0.002
0.7
0.7
0.04
0.05
—
3
6/15/72
30
29.41
3 -
134
33230
43.815
136
153.8
0.048
0.054
0.041
0.046
13.6
13.4
0.9
1.0
	
Dry, 70°F.,  29.92 inches  Hg.

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 HI.  PROCESS DESCRIPTION
     Phosphate rock is reacted with phosphoric acid as follows:
              )  + 4 HP0  + 3 H0 - ^3 Ca H
     The reactor slurry, containing 46% ?2®5> 1S PumPec' to a
•granulator in which recycled material is added.  The granules are
dryed, screened, and cooled before being conveyed to storage.

IV.  PROCESS OPERATION
     Operating conditions were normal for all three test runs.

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V.  LOCATION OF SAMPLING POINTS

          The sampling sites  and number of traverse  points  were
selected as per "Method I - Sample  and  Velocity Traverses for Sta-
tionary Sources, Part 60, Subchapter C, Chapter 1, Title 40," Federal
Register, No. 247-Pt. II-l.
          Figures  2  through  4 are schematic diagrams of the stack
configurations near the sampling location, and the sampling points
traversed during the emission tests.

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                         COMMON    STACK    OUTLET
A'

4.
      A

      S
      •0
                2.0'
A
                                                          I.D.
                33'
TRAVERSE
POINT MO.
1
2.
3
4-
5
G
7
8
9
(O
I 1
1Z
13
14-
DISTAMCE
FROM PORT
( 1 NCHGS)
1 3/8
4 7/16
1 \ 1/16
1 I 3/B
IS il/lG
^1
2S 5/!<3
49 7/IG
5T
G2 5/\G
6G 9/16
TO 1/4-
73 5Y!G
7G 3/S
                        FIGURE 2

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                    DRYER   SCRUBBER    INLET
                                        -34'
--- •-»
' \
1 >
v^. .X





. ^ ~^v
' .
^•^ X





/ \
( ]
-~. *s

i



                                                          A

V
r
0
' ^





                                                          A'
o
                 3\ 1/2,
      3
      Z
            J_
X
x
X
X
X
(t
A
X
X
X
X
X
X
A
X
TRAVERSE
POINT NO.
t
2
3
A-
5
DISTANCE
FROM POHT
f INCHES)
K
22
33
4-4-
55
                                FIGURE 3

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      MISCELLANEOUS
                       SCRUBBER   INLET


' \
\, /










,"~~^ i
1 /
x ^ '



1 /'
! \
! \
1
c 35

", • , K C
' IFLOW > «
- J - ^ t


-*,
D
j
j
•*
^<^ P,
A"



A'








i
-

i
1
c
C
c-
    39 " * 30"
X  X  f,
   A-A
                    FIGURE 4
TRAVERSE
POINT WO.
i
z
3
4-
DiSTANCE
FROM PORT
7 -:
I 5"
23
31
}/»<£
5/e
T / \<&
1/4-

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VII.  SAMPLING AND ANALYTICAL PROCEDURES

A.  Preliminary Moisture Determination
          The preliminary moisture content of the stack gases at each
sampling site was determined by Method 4 of the Federal Register
(Volume 36, Number 247, Part II, December 23, 1971).
          The only significant difference between F.R.  Method 4 and the
method used was the configuration of the sampling train (see Figure 5).
The sampling train used in these tests consisted of the first two midget
impingers with 5 grams of distilled-deionized water followed by two dry
midget impingers in place of a silica gel cartridge.
          At sampling stations "G" and "K"5 the preliminary moisture
content was found by using wet and dry bulb thermometry.
          After completing the moisture run, the total  impinger liquid
plus, water rinsings of the probe tip through the fourth impinger were
placed in an 8 ounce polyethylene container.  The samples were held by
EPA personnel for further analyses.
          Field data sheets are contained in Appendix B.

B.  Preliminary Velocity Determination
          Method 2 of the above referenced Federal Register was used as
a guide in determining the preliminary stack gas velocity for each source
tested.  The major difference was that only the maximum and minimum
velocity heads across each stack area were determined so that a proper
nozzle size could be selected.  During each of the three fluoride
                                12

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Heated Glass Probe
Glass Connector
Ice Bath
Midget Impinger With
Midget Impinger With
Midget Impinger, Dry
Midget Impinger, Dry
Flexible Sample Line
Vacuum Gauge
Main Control Valve
By-Pass Control Valve-
Air Tight Vacuum Pump
Dry Test Meter
Thermometer
Calibrated Orifice
Inclined Manometer
S-Type Pi tot Tube
                                                   Figure  5

                                            MOISTURE  SAMPLING TRAIN

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emission tests, velocity head readings were taken at points selected
by using Method 1  of the Federal  Register.
          Stack pressure and temperature measurements were also made
during the preliminary velocity determinations.

C.  Sampling for Fluoride Emissions
          The sampling procedure used for determining fluoride emissions
was similar to Method 5 of the Federal Register.   The major difference
between the two methods was the configuration of the sampling train.
The sampling train described in the Federal Register has a heated box
containing the filter holder directly following the glass probe.  The
sampling train used in these tests contained no heated box and the filter
holder was placed  between the third and fourth impingers (between dry
impinger and silica gel impinger) to prevent sample carryover.  Figure 6
is a schematic diagram of the sampling train used.
          After the selection of the sampling site and the minimum number
of sampling points per Method 2 of the above "mentioned Federal Register,
three separate test runs were performed.  For each run, the required
stack and sampling parameters were recorded on field data sheets.  They
are included in Appendix B.  Readings were taken at each traverse point
at least every five minutes, and when significant changes in stack para-
meters necessitated additional adjustments to maintain an isokinetic flow
rate.  Nomographs  were used to aid in the rapid adjustment of the sampling
rate.  The traverse points were selected to maintain at least one inch
from the inner stack wall.
                                14

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                  X—
Stainless Steel Nozzle
Heated Glass Probe
Glass Connector
Ice Bath
                                  19
Irvipin
T-,
ier
Inioir.ger with 100 ml
         with 100 ml HO  (Modified Tip) .
  , .  „ -  ..-...-. .... :-LO  (Standard Tip)
I:;;pinger, Dry (Modified Tip)
Inipinger with 180 grams Silica Gel (Modified Tip)
Filter Holder with No. 1  Whatman Filter
Thermometer     .     .                  •
Flexible.Sample Line
Vacuum Gauge
I-'.cin Control Valve
By-Pass Control Valve •
Air Tight Vacuum Pump
Dry Test Meter                     17
Calibrated Orifice
T,-,
   lined Manometer
S-Type Pi tot Tube
                                                    Figure  6

                                             FLUORIDE  SAMPLING TRAIN

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          After each run, the liquid volume in-the first three impingers
was measured volumetrically and the silica gel was reweighed.  The im-
pinger liquid,, the filter, plus the water washings of the probe and other
sampling train components up to the silica gel were placed into a single
polyethylene container.
          Field data sheets are included in Appendix B.

D.  Liquid and Product Grab Samples
          Periodically, during each test run, grab samples of the raw
materials, finished product, and scrubber liquid were taken, and the
temperature and pH were-determined at the site.

E.  Laboratory Analysis Procedures
          Water soluble fluorides were done by a sulfuric acid distilla-
tion followed by the SPADNS-ZIRCONIUM LAKE METHOD.  Water insoluble
fluorides were first fused with NaOH followed by a sulfuric acid dis-
tillation then by the SPADNS-ZICRONIUM LAKE METHOD.
          P205 analysis of the stack effluent was done by EPA personnel.
All other P?0r analyses were done by plant personnel.
          For more details of exact method used, see Appendix C.
                                16

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APPENDIX

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           APPENDIX   A



Emission Calculations and Results

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              E.E.I. SOURCE SAMPLING NOMENCLATURE SHEET
  PB - Barometric pressure, inches Hg
  PS - Stack pressure, inches Hg
  As - Stack area, sq. ft.
  AS'- Effective area of positive stack gas flow, sq. ft.
NPTS - Number of traverse points where the pitot velocity head- was greater than zerc
  TS - Stack temperature, °R
  TM - Meter temperature, °R	
  H.  - Average square root of velocity head, '/inches I^O
  fcR - Average meter orifice pressure differential, inches H20
  AN - Sampling nozzle area, square feet
  CP - S-type pitot tube correction factor
  VM - Recorded meter volume sample, cubic feet (meter conditions)
  VC - Condensate and silica gel increase in impringers, milliliters
  Po .- Pressure at the dry test meter orifice,  [PB +A H~] inches Hg
                                                L   13.6]
 STP - Standard conditions, dry, 70°F, 29.92 inches Hg
       Conversion of condensate in milliliters to water vapor in cubic feet (STP)
       Volume sampled, cubic feet (STP)
       Total water vapor volume and dry gas volume sampled, cubic feet (STP)
       Moisture fraction of stack gas
       Dry gas fraction
       Molecular weight of stack gas, Ibs/lb-mole (dry conditions)
       Molecular weight of stack gas, Ibs/lb-mole (stack conditions)
       Specific gravity of stack gas, referred to air
       Excess air, %
       Average square root of velocity head times stack temperature
       Stack gas velocity, feet per minute
       Stack gas flow rate, cubic feet per minute (stack conditions)
       Stack gas flow rate, cubic feet per minute (dry conditions)
       Stack gas flow rate, cubic feet per minute (STP)
       Percent isokinetic volume sampled (method described in Federal Register)
       Total Sample Time (minutes)

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               EQUATIONS FOR CALCULATING FLUORIDE EMISSIONS





   VWV  =  (0.0474)  x (VC)


 VSTPD  =  (17.71 x  (VM)  x (PB +  AH_  ) _r_ TM
                                 13.6

    VT  «  (VWV) + (VSTPD)


     W  =  (VWV)-r-(VT)


   FDA  =  (1.0) - (W)


FMOIST  =  Assumed moisture fraction


    MD  =  (0.44 x % CO ) + (0.32 x % 02) +  (0.28 x  %  N2)  + (0.28 x % CO)


    MS  =  (MD x FDA) + (18 x W)


    GS  =  (MS)-J- (28.99)


    EA  =  [(100) x  (% 02 - ^f^)~] ~~ Qo.266 x  % NZ)  -  (% 02 - %2CO) J


   -:  IJ  =  (174) x (CP) x (H) x '/(TS x 29.92~)~-(GS x PS)


    QS  =  (U) x (AS)


    QD  ==  (QS) x (FDA)


 QSTPD  =  (QD) x (—530_) x  (PS)
    .              29.92     TS             .

   PISO  =   (o.oo267 x VC x TS) + (PQ x TS x VM-i-TM)   ~-  (Time x U x PS x AN)


Fluoride  Emissions:


       MG =  Milligrams  of fluoride from lab analysis


       Grains/SCF  = (0.01543)  x (MG) -~ VSTPD


       Grains/CF,  Stack Cond.   = (17.71) x (PS) x  (FDA)  x  (Grains/SCF) -~ (TS)


       Lbs/hour =  (Grains/SCF)  x (0.00857)  x (QSTPD)


       P2^5  Fec* = T°r's/hour, determined  from plant data  '


       Lbs/ton  P20  Fed  =  (Ibs/hour) 4- (Tons/hour PoO. Fed)

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FLUORIDE EMISSIONS

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                            S.QURCE ££££ ZMI4
  TEST NO  -
  PLANT  -  W.R.  GRACE      G,T,S.P.
  SOURCE - OUTLET K
  TYPE OF  PLANT -    G.T.S.P.
  CONTROL  EQUIPMENT  -
  POLLUTANTS  SAMPLED  -   Fluoride
NO Ov RUNS - 3
1)RUN NUMBER
2 ) DA TE
3) TIME BEGAN
H)TIUE END
^BAROMETRIC PRESSURE, IN EG
&)METER ORIFICE PRESSURE DROP, IN HG
7) VOL DRY CAS, METER C011D , CUBIC FEET
B)AVERAGE GAS METER TEMPERATURE , DEG F
Q)VOL DRY GAS, S.T.P. , CUBIC FEET
10)TOTAL U20 COLLECTED, I'L
11) VOL 1110 VAPOR COLLECTED, S.T.P. , CU FL
12)STACK GAS MOISTURE, PERCENT VOLUl'E
13) ASSUMED STACK GAS MOISTURE, PCT VOL
1H) PER CENT CO 2
15)PERCENT 02
1C, ) PERCENT CO
17) PER CENT 7/2
IB) PERCENT EXCESS AIR
19)MOLECULAR WEIGHT OF STACK GAS, DRY
20)MOLECULAR WEIGHT OF STACK GAS, STK CON I
2DSTACK GAS SPECIFIC GRAVITY
22)AVG SQUARE ROOT (VEL HEAD), IN H20
23)AVERAGE STACK GAS TEMPERATURE , DEG F
2H)AVG SQUARE ROOT (STK TEMP* VEL HEAD)
2 5) PI TOT CORRECTION FACTOR
2£)STACi: PRESSURE, IN HG , ABSOLUTE
27 )S TA CK GAS VEL , STA CK COND , F.P.fi.
2B)STACK AREA, SQ FEET
29)EFFECTIVE STACK AREA, SQUARE FEET •
30) STACK GAS FLOW RATE, S.T.P. , SCFMD
31)NET TIME OF TEST, -MI11VT.ES
32)SAi-:PLING NOZZLE DIAMETER, INCHES
33) PERCENT ISOKINETIC
3'4)FLUORIDE- - WATER SOLUBLE, UG
3S)FLUORIDL' - TOTAL, MC -
36)FLUORIDE - WATER SOLUBLE, . GR/SCF
37) FLUORIDE - TOTAL, ' GR/SCF
3B)FLUORIDE - WATER SOL., GR/CF, STK CUD.
39)FLUORIDE - TOTAL, GR/CF, STK CND.
HO)FLUORIDE - WATER SOLUBLE, LB/UOVP
m)FLUORIDE - TOTAL, LB/HOUR
H3)FLUOfiIDE. ~ WATER SOL., LB/TON P201) FED
H^)FLUORIDE - TOTAL, ' LB/TON P205 FED
JL J_ _ 1 __? _

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          TEST NO.           .  ' .     .  '•    :  ;
          PLANT -   W.R. GRACE, G.T.S.P.         ':
          SOURCE -   STATION  "G" DRYER SCRUBBER INLET
          TYPE OF PLANT -  G.T.S.P.         ..  :. .    .
          CONTROL EQUIPMENT  -             : •''•(•.-\.
          POLLUTANTS SAMPLED -  FLUORIDES.
                                                         NO. OF RUNS
  2 ) £/, 2Y7
  •3 ).2T.'..'3
 6
 7
 8
 9
10
11
12

14
                           ,  -i/;  HG
    )!-JETER  ORIFICE PRESSURE DROP,  III HG
    )VOL DRY CAS,  METER COi/D,  CUBIC FEET
    )AVERAGE GAS METER  TEMPERATURE,  DEC  F
    )VOL DRY GAS,  S.T.P. ., CUBIC FEET
    ) TOTAL  U20 COLLECTED,  l!L
    )VOL ;!20 VAPOR COLLECTED,  S.T.P.  , CU
    )STACK  GAS MOISTURE,  PERCENT VOLUME
    )ASSUMED STACK GAS  MOISTURE, PCT VOL
    )PERCEIiT C02
  It; \ TJ * * .}f^'t'irn/^)'f)
  O / / i-> iiU LJ li d. \J Z    .      . .    .             .

 1 7 'i Y-* ^ V C "^ 'V 7* /•'?                  "
. 10 )PERCEi!T EXCESS AI'R -                 -.•'.'..
 WWOLECULAR HEIGHT OF  STACK GAS,  DRY
 9 n v/o F :-' r /; r / ^ rv ••*' r nIJ v n P  ^ v / r1 ^ /7 / <7  ^ T ?7
 )PITOT  CORRECTION FACTOR      •:    .
 '2b)STACK  PRESSURE,  Hi UG, ABSOLUTE
 2DSTACK  GAS VEL,  STACK  COUD, .F. P. //. •
 2i])ST
 29 )EF
               1,  SQ FEET
                STACK  AREA,  SQUARE FEET
 30)STACK GAS  FL01S RATE,  S.T.P.  ,  SCFM'D
 3i)!,'ET  TI;-:E :OF  TEST,MI1!UTES
 32)SAi-:PLI,;C UOZZLi:  DIAMETER, HlCilES
 33)PERCENT ISOKII/ETIC       .
 3U)FLUORIDE -  HATER SOLUBLE, UG
'35)FLUORTDE -  TOTAL*'      .    MG
 3G)FLUORIJ'E -  HATER SOLUBLE, GR/SCF
 3DFLUORIDE -  TOTAL,           CR/SCF
 3Q)FLUOL'IDE -  HATER SOL.,  GR/CF,  STK
 33)FLUORIDE -  TOTAL,        GR/CF,  STK C/V.O,
 HO)FLL'ORIDE -  HATER SOLUBLE, LB/UOUR
 >\l)FLUORIPE -  TOTAL,  .       .  LB/UOUR
 43)FLUORIDE
 44)FLUORIDE
                i-/A TER
                TOTAL,,
SOL.
                          i_J^J.38_

                          j_"lh34"
                          j_]4277
                          i"__9J?iI

                         nL.l

                          i

                          i

                          i
                               .i__ll:_5J

                               iilloriF.
                               " I ~"8f."6"
                                                                            1
                                                                           "
                                                                                30
                                                                            J.	94
6.84" _[
14'. f j_
7.5 J
i
6.81
14.5
14.4

i 6.3
i 13.1
i 1°
.„ i _- -. .
                                                              .1
                     2f.32
                                       J. __ 28.85
                                       |__ 2 7.. 2 8
                                      "       "
                                                                        ___ i   .27 42.
                                                                                    ~
                                                                                L.
                                                                                28.8.5.
                                                                                277 42
                                                                                -425
                                                                  180,4
                                                                            J.
                                                                             "
L'tl/TQ;'! P205 FED
LB/TOi: PIO'J FED
I 32.829
|_ 0.83
30
|_ 4874
[ 14.22
. 14.22
[ "5U255"
[ 120
j 0.125
1 1 '4 . 6
' Binn
5116.7

1 .qoq
j«^3ia_
,. 1.385
31". 71
^~BZ2^L—

61.04
61.23
J_ 35.141
i °-83
i -30
J 5224
[ 14.22
_ i .14-22 .
i 52735
i 120
_[ 0.125
10-6 . 2
l?nn
i?i? R
0.459^9
n AfiAA?
^JL-iZSJL^
0.3295
?07.7/
?nq.RR

13.648
13.790
i 36.164
1 0.83
| 30
[ 5362
1 . 14.22
J. 14.22
[ 54686
i 120-
[ 0.125
L_ 1Q5-9
71 0
7? n

n 026^8 •
0 QIRRp
0.01914

12 ^2^1

0.8132
0.8276
                   70  DEGREES F, '29.92  Il.'CHKS

-------
                            S.QURCE  TEST DATA
    TEST UO  -                '•'•'
    PLAI1T -  V. R.  GP.ACF     G.T.S.P.
    SOURCE - MISC. scRunwn iiiLr,?
    TYPE Op  PLANT -   G.T.S.P.
    COUTROL  EQUIPMJVTT -     •
    POLLUTA11TS SAMPLED  -   Fluoride
                                          UO  OF' RUnS  -  3
1)RUN NUMBER
2) DATE
3)TIME. BEGAN
H)TIME END
5) BAROMETRIC PRESSURE, 1/7 EG
i __ -i „ 1 	 1 __ I -1 _

1 i ;. ~ •- J. o . i; o J_ 1 T • '-i n
1 1 r . Q r, J. 1 1 : S 0 X j- fl L° Q.
i 3 r' 1 30 i. 30
I
? |
I

!
 6)METER ORIFICE PRESSURE DROP,  III KG
 7) VOL Z)/?J C/IS,  METER  COiJD, CUBIC FEET
 %) AVER AGE GAS  METER TEMPERATURE, DEC F
 9)VOL W?y 6V1S,  5. P.P.  ,  CUBIC  FEET
10) TOTAL 7/2(7  COLLECTED,  ML
1DVOL H20 VAPOR COLLECTED, S.T.P. , CU
12)5171/iC/i 'GAS "MOISTURE,  PERCENT  VOLUME
13) ASSUMED STACK GAS MOISTURE,  PCT VOL
1^)PERCEUT C02
1S)PVXCEI1T 02
!G)PEnCEi;T CO
'iDPEXCiWT 1/2
lB)Ptil?CEiJT EXCESS AIR
1S)MOLECULAR  WEIGHT OF  STACK GAS t DRY
2Q)MOLECULAR  WEIGHT OF  STACK GAS
2DSTACK GAS  SPECIFIC  GRAVITY
22)AVG SQUARE ROOT (VEL HEAD),  1/7 7/20
23)AVERAGE STACK GAS TEMPERATURE, DEG F
2H)AVG SQUARE ROOT (STK TEMP* VEL HEAD)
2S)PITOT CORRECTION FACTOR
2G)STACK PRESSURE,  Iti  HG, ABSOLUTE
                                               1__ £..££• ____ 1 __ Q.s.1 __ . ___ 1 __ .Q.JU_»_ ___ 1
                                               J. __ ££,iil_™_l_ Jil JlL ____ L— ILLJLQ _____ I
                                               1  oo"£ ___ j_ __ 32,._3_~_ 1__C_7_._3_     ]
                                               l—S&ZmL—l-Jl-'L'JL^. ___ i_^L!JilJL__J
                                               J. __ £ij_o ____ 1 __ ^s.1 ____ i— JIS-J: ______ 1
                                             FT], __ o^Il ____ 1 __ Q..JLLI ___ I_J;_-JL3__ ___ J
                                               1 __ 2^R__ __ _1 __ 2.J1_____I— 3 ____ . ____ J
                                               ]_ __ 2-.H-. ____ 1 __ 2— ____ __ 1—3 ___ —^ ____ -1
                                               i  _ „ _____ 1 ___  _ _  _i _____ _. ____ J
                                             •  il _______ 1«. ___ «_„__! __________ 1
                                                                       J
21 )S TACK GAS  VELt  STACK  COilD, F.P.H.
2Q)STACK AREA,  SQ  FEET              .
2%)EFFECTIVE STACK AREA,  SQUARE  FEET
3Q)STACK GAS FLOV RATE,  S.T.P
                                               i__a _____ . __ 1 __ °
                                               1 __ g!i^Q± ___ l__2JLJiJ_ __
                                      STK C011D\, __ 2.2.^U3 ____ L—^JL-JLL ____ L
                                               1 __ 0..90 __ __J. __ LJH_I__i
                                               lI_tA.212._>_i_J_-_3Jl!1: ____ J
                                               1 __ 134,0.., __ l_J_3JL?J____.i
                                               j_ __ '±7^10.0. __ iJLvAL
                                               1 __ 0 &.83__M__l
                                               J. __ 2.0^41. ___ l^L:^: ____ 1
                                               i __ '12.'11JI__1__L™L? ___ »_l
                                               l^JL^JJL ____ l_JL'^-_ ____ 1
                                               i __ a.. 1.3. ____ l_jb"\3 _ __ l
                                                                                    J
                                                                                    J
                                                                                     1
                                                                                    J
                                     SCFMD
31)NET  TIME OF  TEST, MINUTES
32)SAi-fPLII1G NOZZLE DIAMETER, INCHES
3 3 ) PERCENT ISOKIilETIC
3^)FLUORIDE - WATER SOLUBLE, MG
3S)FLUOHIDE - TOTAL,          MG
               WATER SOLUBLE, CR/SCF
               TOTAL,          GR/SCF
                                               1_ j_2_o.	^_i_^^__,__i_ f^^	

                                               iIICCCIIIIIiIZ'ZIIIIIIlISICIIIII"
                                               1
37)FLUORIDt:;
30)FLUORIDE
39)FLUOXIDE
HQ)FLUOXIDS
             -  WATER SOL.,  GR/CF,  STK CUD
                                                __          -.-
             -TOTAL,       GR/CF,  STK CIW.  1 __ (i^JiS±L--l- ''jZ^^I—l-t'---- _____
             - WATER SOLUBLE, LB/UOUR       i __ 3_L-JiH?__i_ J-I^Z^ ___ l_i^^^il^__.
             - TOTAL,          LB/UOUR       l_JiJL'J;n:ir-  1_ 'J< J''l!! ___ i_~-l°'""rl-
                                                                 "
U3 ^FLUORIDE
H'4)FLUOJiIVE.
                                                           J
                                                                       i
                WATER SOL . ,  LB /TO!!  P20b
                TOTAL,       LK/TOl!  P205
                                          FED
***S.T.P
           ->-DRY ,  70. DEGREES F, 29.92 INCHES MERCURY***

-------
SCRUBBER EFFICIENCY

-------
                                                                            To Atmosphere
Run # 1  Flow:
         Fluoride:

Run # 2
Run # 3
Flow:
Fluoride:
47858
46.30

32874
 0.74

33230
 13.4
                            Scrubber
         50255 (DSCFM)
        .822.4 i(#/hr)

         52735
        '.209.9. J'

         54686
         12.5
                            Scrubber
                                                          Mist
                                                       Eliminator
                                                       G  T  S  P

                                               W.  R.  GRACE  AND  COMPANY
                                                                                              Flow:
                                                                                              Fluoride:
                 Stack
Efficiency:  Run #1:    99.6

             Run # 2:    98.7

             Run # 3:  :  89.3
                                                                                             109548
                                                                                               3.73

                                                                                             103555
                                                                                               2.64

                                                                                             102729
                                                                                               2.76

-------
APPENDIX  B



Field Data

-------
PRELIMINARY MOISTURE DETERMINATION

-------
                          PRELIMINARY MOISTURK niliCK
PLANT __



STACK^fegg,



DATE
                             & l.^^? / 0.
                                                       "Hg
                                                Ft
                                            Ft
                                                   Dry Air Fraction

-------
FLUORIDE EMISSIONS

-------
                                                         ENUiffeERIJNG1, INC.
                                                Gainesville, Florida
                                           SOURCE SAMPLING FIELD DATA SHEET
                                                                         Mat'l Processing Rate
Sampling Location  3 779776/?
Date  6//7/7Z'    Run No,
                              ~ Dryer- Sos>Vs«r
                               jL
Time Start J_lf\5 O   Time End
Sampling Time/Point_ 2i Pitot  Corr, Factor
 [•j          ~~	• '•"
7SNozzle Dia.
              i>in.,  Probe Length
              JP^   y          c?
           •/1
.sef
' *^
4Q3


Stack Gas
Temp .
(°F)
/r/
/7o
/W
/&$
it*


Gas Sample
Temp . @ Diy
Gas Meter
(°F)
In
-\
nx

	 	 	 _ — . — j
i
vacu;.:;ii:
on
Sample
Train
("Hg)
2
•pr~~
o
^
^«
4

— )

-------
Port -and
IT
 raverse
Point No,
Distance
from End
of Port
  (in)
                         Clock
                         Time
          Gas Meter
          Reading
           (ft3)
Stack
Velocity
Head
C"H20) .
Meter
Orifice
Press, Diff,
  ("H20)
                                                           Calc,   Actual
Stack Gas
  Temp.
Gas Sample
Temp = @ Dry-
Gas Meter-
  C°F)
                                                                                    In
                                                                             Out
Sample
. "Box ...r
 Temp.
Last
Impinger
Temp.
Vacuum
  on
Sample
Train
                                                                               	,	S	J_,t_
                                                                               Wit
 2 - /
    -3
      S
 3S
3;-3 o
                                   snob', g

                                                       T».
                                                                                    o
                                             i  /6
                                                                                            70
                                                                                                                 -&-

                                                                   *23
               Z2-
          J^I^LLKL.
                                   X,
                                                                                    o-
                                    96
                                                                                                                * •*«
                                                                                                                |o
                                                                                                                      	,.4.

-------
                                            ENVIRONMENTAL ENGINEERING,  INC.
                                                 Gainesville, Florida

                                           SOURCE SAMPLING FIELD DATA SHEET
Plant   J.A /?.
                          G-T'3.
Sampling Location

Date  £//5/7V:

Time Start '
                    Run No.
                       Time  End   /,/ ? r
Gas* Meter
                                                                                      In
                                                                                            Out
Sample
 Bo^'
 tlmp .
 Last  i Vacuum
Liipirger
 Test   Ss-.ple
        Train
        ("Hg)
                il
                                                            33
                                                                                                    0
                                                                                                         72«-  -5
N
1	L
             1L
IO\QI
                                                             2-75'
                                                                                                           -7-5
                                                                                                           / *—
               2.2-
                          /a 107
  \
                                     234-
                                                             .346

      3
                33
                                                                      44
                                                                                                                 5"
      f

-------
Port and
[Traverse
Point No.
       Distance
       from End
       of Port
         (in)
                       Clock
                       Time
Gas Meter
Reading
 (ft3) .
Stack
Velocity
Head
C"H20)
Meter
Orifice
Press. Diff.
  ("H20)
                                                 Calc0
                                                             Actual
Stack Gas
  Temp.
Gas  Sample
Temp. @ Dry
Gas  Meter
                                                                        In .
                                                                                   Out
Sample .
 Box .,
 Temp'! -
 C°F)>
Last
Impinger
Temp,
Vacuum
  on
Sample
Train
\t-4
  -4
         -Sf
3
3
               33
                                      	SI.
                                                               /So
                                                           dj
                                                                 Z
                 jLlli
                                                         Cf^. v*^»
                                                                  b
                                                                                    o
                                                                            8?
                                                                Z^L^S

-------
 iiNUi
                   Florida
SOURCE SAMPLING FIELD DATA SHEET
Plant /£/' K tey^^ &7^$ P
Samp 1 ing Location <5j4'^W>v-
•R/ *cy^^t«^
Area ft^
ft

Clock
Time
/3>!&T"
/^ ' ! I
*V--n
1^4
/^-. ^
\t'»3* -2.C1
f 4> « V/-J

^MrS
>^—
/Zcc**«~>
&/
•*» /
/
V

Gas Meter
Reading
(ft3)
A7/»9
^*^- / C*^ ^/
f\ ^ j &
Ct~n& i
&} /^v' /
«^ o O - o
9> 5&15"

, Stack
Velocity
Head
("H20)
/ * £
/A*"**
» «->
^ O
gi<3
9v.« 5V
#n *5
& ft^
^ ".j irf
nsate in Imp angers / ^^-O ml_ __
Silica Gel
Container No
*o g^i
4<^

Filter No .^2^3 i




Test Conducted by: ^friTHO A*

Meter
Orifice
Press. Diff.
C'H20)
Gale.
>2$
•£££
-J?^
'3-^
'31
* *j ^?
"*x J

Actual
* gpr* 2*
,^
fc?)*f
*33
*3?
^?

Remarks :
^,
M^5cW-c»H






Stack Gas
Temp,
/ 5?&
/2 b
/?&

/ S8
1 S'^

Gas Sample
Temp.§ Dry *
Gas Meter
In Out
G[Q Q(^
'Qf'2 €| "X
<312 O ',2
f ^ .^5
^3 f3
?J ^.3

Sample
T^fflp.
a-
&>
ji^
/•%
^
36

Last
Impirger-
Test
7?
*?g
y$
7/
^fS
_f 5^

VacuiDii!
on I
Sample1
Train ,
("Hg)
.'d
•d_
^
^*
^
jf^


-------
jPort and
[Traverse
Point No,
Distance
from End
of Port
  (in) '
Clock
Time
Gas Meter
Reading
 (ft3)
Stack
Velocity
Head
C"H20)
Meter
Orifice
Press, Diff.
   (MH20)
Stack Gas
  Temp.
Gas Sample
Temp, @ Dry
Gas Meter
                                                                             emp,
Last
Impinger
Temp,
Vacuum
  on
Sample
Train
                                                                                                     affftotr- a-MrtOt—Ajefr *-o

-------
  :-^r^=yij .i.', .i k.U LUM
•  SAMPLING  FIELD  DATA
/I.
Plant7" &RftC,& &-T&
Sampling Location /flr.^C- Sc &,*>&&€&. /fJU27
Date (^1
Time Start
&~72^ Run \0. j£r
/4 35"~ Time End /2O/n/o
Sampling Time/Point y\5"Vv-s/n
DB /2g oFj
Moistureg^
Barometric !
Weather °F, \-T @ DP ,^f767 "Hg
*I,FDA ,Gas DeasiLyFcCtor /
^ess30"Hg,
^5'/JZ7/
Stack Prc
;ss2^y/'Hg

Temp.fO °F, W/D ' 3i\r/S
Sample Box No.. Meter Box No.
Meter AH8/.7 Pitot Cor
Nozzle Dia. /£ in. , Pro
Prcte Heater Setting
St-?ck Dimensions: Inside
• Inside
Height
Port and
Traverse
Point No.
(f
&t

£A.(*~
sPlV^
h^— -p

Distance
from End
of Port
(in.)
1 /3//k
--!/
•>
/ s %
ff!
"

r. Factor
,g3
be Length <£ ft
^O7&'
Diameter 3cfK~3t}in
Area ft^
ft
•v..--'"
Clock
Time
5"
/£>
/5"
2,0
25"
30

•^^>/i5
/»
i.
^ 	 ^
^0?
?

Gas Meter
Reading
"7%%*&*
7
4/O-
4-0
4-8
"
Mnt'l Processing Rate

Final Gas M
Initial Gas
Total Conde
Moisture in
Silica Gel
Orsat: C02
02
CO
N2
Excess
Air
jtcr Reading ^ S"«3, 5*5*" ^
Meter Reading "2^4, / ^"
isate in Impingers -^ ^2L mi
Silica Gel
Container No
P3/-2. -A/Z.O s^=
Filter No. 7^*







Test Conducted by: ^A//=*C^- faJftyLQfc

Meter
Orifice
Press. Diff.
C'H20)
Calc.
,SL
/ f i
»?/
_t5^
;^^
-r?^

Actual
,*/

,g/
*^3
r/??


Remarks :







Stack Gas
Temp .
TO
/3$
/37

/ 3$
/3 ^
/3£~

Ttmp.Q Dry
Gas Meter
In Out
?2- _9_^
?7- 9V
TV 9^
9^> 8"?
7o ^?
9£> ??

Sample
Box
Temp .







Las t
Test
53,5"
%S"
% £*-
\%4~
^f~
^"t3

	
i , ~?
on
Saj'iule
Train
t'g j
ft

-------

-------
                                                         J HN^JERL^ ,"1 INC.
                                                  Gainesville, Florida
                                            SOURCE SAMPLING  FIELD DATA  SHEET
Plant
                    HS MICA L,
Sampling Location
Date g&
                    Run No.
Time Start
               £~Q    Time End
Sampling Time/Point
          > WB_J?60F, VF @ DP
                                         "Hg
Moisture 3 %, FDA °f] , Gas Density Factor	/_
Barometric Press3<3 "Hg, Stack
We a the r    P- L Q U £>'"/	
Temp. $2U °F, W/D         ,W/S
                      Meter Box No.
Sample Box No.	
Meter AH9 f^OPitot Corr.  Factor
Nozzle Dia._J_Q in., Probe Length
Probe Heater Setting
                                          ft
Stack Dimensions: Inside Diameter
                  Inside Area	]
                  Height	

                                           n
                                        Tt2
                                        " ft
Mat'l Processing Rate	
Final Gas Meter Reading	
Initial Gas Meter Reading_
Total Condensate in Impingers
Moisture in Silica Gel_
Silica Gel Container No
Orsat:  C02	
        02	
        CO
                                                                                                           , 37
                                                                                                                      ml
                                                                                                         Filter No.
                                                                                Excess
                                                                                  Air
                                                                           Test Conducted by :  S f
                                                                           Remarks:
Port and
Traverse
Point No.
• w f
H
•p /
*? irf ^
'l'f^ (
0
tzr^

Distance
from End
of Port
(in.)
7^


, r'5! 2
(5 ^


Clock
Time
r
/O
/<
z^
ar
30

Gas Meter
Reading
(ft3)
%5+» 4o
%S£l. $2-
^5-7, Z3
vtrz.io
VbOrfO
&Z..4-7

Stack
Velocity
Head
("H20)
/./
;./
/./
A*
A 6
/.£

Meter
Orifice
Press. Diff.
C"H20)
Calc.
.AT
,zr
vzr
,37
.3?
^37

Actual
.2,r
^r
••Z^
^37
.37
,37

Stack Gas
Temp.
(°F)
/42.
/f- 2,
/f-r
}4-r
1*1
111

Gas Sample
Temp.@ Dry
Gas Meter
C°F)
In
^^
^Z,
^7-
ZT-
?2~
*L-

Out
8 o
So
%o
go
%r>
&

Sample
Box
Temp.
(°F)







Last
Impirger
Test
(°F)
92-
fr^
r^
9ft
%/
*/
	
Vacuiun
on
Sample
Train
("Hg)
4
t>
k
•r"- gS
jf
cT^


-------
jPort and
iraverse
Point No.
           Distance
           from End
           of Port '
             (in)
                  Clock
                  Time
                   Gas Meter
                   Reading
                    (ft3)
Stack
Velocity
Head
C"H20)
Meter
Orifice
Press. Diff,
                                                     Calc,
                                                        Actual
Stack Gas
  Temp.
Gas Sample
Temp. @ Dry
Gas Meter
  C°F).
                                                                             In
                                                                              Out
Sample
 Box
 Temp.
Last
Impinger
Temp.
Vacuam |
  on •  "1
Sample
Train
                       fo
      L
                                                                                             F/
                                                                                           5
  X-
Bl  74
                                                               39
                         / 3 r
                               «  3,, 2-
                                        hi
                                                 ,33
                                                                              84
                                                                                                   SI
                                                              .33
                                                                                                   S-	'
                   251
                               A.
                                                       ,33
                                  %4
->
r
                                 » O
                          /3s™
                       S'f

                                                                                                        T
                                            W-C™. >* 'S-
                                                      .45*1
                                                                                                  IT

                                                          /
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                                                         f
                       1 0
                                 / 5*"
                                                 ,5";
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                                       Si. 3
                                           57
                  .5V
                /3
                                                                                                        •
                                            (3.3.
                                                  -srl

-------
                                                  (jainesviile,  Florida
                                            SOURCE SAMPLING  FIELD DATA SHEET
Plant
             *PC,r
Sampling Location /'7/5f .
Date
           AT'-"??  Run No.
Time Start    / >? ^ ^
Sampling Time/Point
    / 7 9'
                       Time End
                         / .T" ^ ,
                                  / C '"
                                    /'  /£-C)
DB
            WB
                       VF.@ DP
                                  f 7* 7.. "Hg
Moisture 3 %,FDA
                      ,Gas Density Fact or
                    "Hg, Stack Pres/
Barometric Press^
Weather	
Temp.  $ ty°F, W/D	,W/S    	
Sample Box No.	Meter Box No.	
Meter &H@ hi Pi tot Corr. Factor    . frj
Nozzle Dia._Vj9_in., Probe Length    ($   ft
Probe Heater Setting
                                    \*-' x A/
Stack Dimensions: Inside Diameter 3 /* A.? o in
                  Inside Area            "Ft2
                  Height	ft

Mat'l Processing Rate	
Final Gas Meter Reading  •
Initial Gas Meter Reading	k
Total Condensate in  Impingers
Moisture in Silica Gel''  "!-\-
                                                                                                                        £t3
                                                                                                                        ml
Silica Gel Container No,_£_
Orsat:  C02	
        02 	
        CO __^^____
        N'2	
'  . .  i -  i'3. I gn
Filter No.'  Vn<
                                                                                 Excess
                                                                                   Air
                                                                            Test Conducted by: ^ ,
                                                                                                       /7
/ 7

Out
^r
rr
f r
§5*
^r
l ir

Sample
Box
Temo.
re







Last
Impii'ger
Test
(°F)
7-f
7^/
7 f
7-)
^ f
75"

Vacuuinj
on |
Sanple
Train
("Hg)
^"v
Jfi*
c>
,r
• *
.••' '

**>**
0


-------
Port ^d
Traverse
Point No,
-, (
D I
(
/
Distance
from End
of Port
(in)
7. ^V»k

•

4, ] 31 74.
/
• «w
X
/ 1
(
i
/
2 r
i
/-
i )
(
r
4 ^
• I







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/ //<,


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/ „ J f £2>


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Time
j?r
4- O
Gas Meter
Reading
(ft3)
0.>-i & I 3
/ x.-^ £' > is-." *«^
•~?/c; ./ o
4v 
'/.O&~
// 0
//jr
/&£






O/.q .ytA
//\J, fi w
1 / 3cf
,33
•• 33
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Sf /**-'
» fc/4
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/ f si
••s*;
,57

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/ ,,r <;-






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, 4_/_
' ,41
/4D
>39
. E "i
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f •,!• i
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^ =*'
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, •*•? ^
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, 4 s"
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, T) /
,.'•-'• 1
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: A 4»-
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Stack Gas
Temp.
C°F)
/34
/3 4-
/ 3 f •
13A
/ 3 2,
/ 3 1.
/3xL
/3-L
/^ :',
/ vi if /?
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Jb ^
/ o;' ^
/ .? r'
/,xr
y 3 ,r"
134*
/ '••' -S
/ ,..) T
/ 3 4-"






Gas Sample
Temp. § Dry
Gas Meter.
(°F) •'
In
tffe'

r6
9C
?4
I'4
f6
c5^
^6
.^4
t * fe**
1: f
87
a 7
2?7
S?7
/7
^7






Sanple
Box
Temp.
(°F)
























Last
Impinger
Temp.
(°F)
77
77
77
11
7 T
rf- ^
77
77
77
7?
71
!%•
7B
7&
7g
77
77
77






Vacu'om
t*
on
Sample
Train
^'_J
*£"". "
/-^
'a.'
/"
4
^~" '
*,?
.
3-




i


-------
 'lant
                                                 uainesviiie, txui'ida

                                           SOURCE SAMPLING FIELD DATA SHEET
                      cc
                         K;
 ampling Location

 ate   h'-fty ""

 ime Start   2L''3o    Time End  •£/'
                    Run No.
 ampling Time/Point
                                  -£3 ffou
            WB//3 °F, VF @ DP
                                        "Hg
 io i s ture J6 \, FDA     , Gas Density F act or
Jarometric Press J50_"Hg,  Stack Press 3 Q "Hg

feather  £, \

Tem .
             , W/D
                           ,W/£?
Sample Box No,
                      Meter Box No.
'Meter AH@ /> £% Pilot Corr.  Factor_

Nozzle Dia._J/g_in., Probe Length_

Probe Heater Setting	
                                         ft
Stack Dimensions:  Inside Diameter
                  Inside Area gg.
                  Height
                                         ,
                                         tt2
                                         £t
                                                 /
                                                      O
                                                          30

                                                          $9
                        Mat'l Processing Rate	

                        Final Gas Meter Reading    ~J 2. S- "7 4 "7

                        Initial  Gas Meter Reading  LJ?

                        Total Condensate in  Impingers_

                        Moisture in Silica Gel
                                                                                                                     ml
                                                                        ~J_
                                      Silica Gel Container No. &G%  Filter No.7^>5^?

                                      Orsat:  C02	     '	

                                              02 	
                                              CO
                                                                               Excess
                                                                                 Air
                                                                          Test Conducted by:
                                                                          Remarks:
                                                                              ••r^t
 Port and
 Traverse
 Point No.
              Distance
              from End
              of 'Port
               (in.)
                          Clock
                          Time
                          230
Gas Meter
 Reading
  Stack
Velo'city
  Head
 ("H20)
  Meter
 Orifice
Press. Diff.
  C"H20)
                                                           Calc.
                                                                  Actual
Stack Gas
  Temp.
Gas Sample
Temp.S Dry
Gas Meter
                                                                                      In
                                                                                            Out
Sample
 Box
 Temp.
 TO
 Last
Impiiger
 Test
 TO
  on
Sample
Train
("Hg)
                                                                                                                           V
                                                 •j3JL
                                                             ,2-S'
                                                                                                                  570
              y
                                   JooJ
                                                                            I/O
                                                                            /2L0
                                                                                            $7
    7
                                   7*}*

-------
.\
              "'*
Port and
Traverse
Point No.
?
9
J0
//
/2L
;3
;4

















Distance
from End
of Port
(in)
4^ 7/fc
5-7
£ 2- 3k
U*//£
TOW
-JZi3i6-
7£%
/'







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Clock
Time
3:3^
.5:^2-
5:^o
3^?
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1 ,.2.0
/,^a







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^


Meter .
Orifice
Press. Diff,
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Gale, i Actual
,3.0
»r"z-
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/z#
,&Z
,-z-f
* 2^g

















,-aid
r^^-
, ^
,2-^
.zff
/^
,2^g

















Stack Gas
Temp.
(°F)
) 2-«^
—
/2^
^-
—
/3^
/2.4

















Gas Sample
Temp. @ Dry
Gas Meter
ra-
in
££
^4
g'7
?6
^
F?
^7

















Out
§^7
8-7
Sr?
8-7
?7
9"?
£7

















Sample
Box
Temp.
ra
«««
-.
«wn»
tnM»
_
*»^""
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Inipinger
Temp .
(°F)
?«"
fW«
£6
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—
72.
9/

















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on "'
Sample
Train
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¥,c
¥,o
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4,o
^6
4. a









,
.


	





-------
SOURCE SAMPLING fr'&LD DATA SHEET
Plant _ _C&&euc. 
Sampling Location /< QiJTL.&T'
Date 6~/-S"~72- Run No.'. 2-
Time Start tO[oo Time End /27ST2-
Sampling Time/Point fiVoiv^ #^? /^/&Jee& "
DB/Z4°F,
Moisture /Q
Barometric
Weather (
WB °F, .VF @ DP "Hg
%5FDA ,Gas Density Factor
Press gg, "Hg,
«fc f\
jt_J£t4 &!*'**'* C.J
Stack PressS^'Hg
^j.^^W-nSSiL^.a
Temp. §b^ °F} W/D . , W/S
Sample Box
•MsterAHS /
No.' — Meter Box
No. 5"
,.4^ Pitot Corr. Factor OST3
Nozzle Dia. J/f in. , Probe Length §* ft
T
Probe Heater Setting i
Stack Dimensions : Inside
Inside
Height
Port and
Traverse
Point No.%
/
Z~
3.
•#-
£
&
7
8?

Distance
from End
of Port
(in)
^
/
4
V
y
M


,
3,0
1 Diametc
1 Area 3
% <
sr 7 ^ in
»3.,/S-3ft2
ij* wS^ i

Clock
Time
llTa ''firfij
/|TI* f\Tf
i f J%. v Q
^.'/6 _.
(0:2.^
/£>.r32-
/oiy-o
/to:4g
IQ\&IO
ir.ot

Sketch of Stack
Mat'l Processing Rate
Final Gas Meter Reading ~? & I ^
Initial Gas Meter Reading "J 2-4? „*.
1% + ft
> >5" ft
Tptal Condensate in Impingers 3fS n"-
Moisture in Silica Gel
Silica Gel Container I
Orsat: C02
°2
CO
N2
Excess
Air




».5
gm
*fo'£&l Filter No.^cj*
fi




1 i







Test Conducted By: ET//X

. j> Remarks:

Gas Meter
Reading
(ft3)
7zg,. ^
7S/, /
733, %
7 3>^>- ¥
7S7..0
7W .5"
7^ ^. 6
7^6, 3

Stack
Velocity '
Head
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^^o
/»/<5
/. 2^>
/»J <5
A/0
/,/ C>
j/J 0
6*1 '^


]£






Meter
Orifice
Press. Diff.
p-iun
Calc.^f Actual
^? 
~*

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Gas Sample
Temp.S Dry
\j3-S i*i£ uS A
r°p
In Out
7? 2?
7? 79
&<9 g-^
^O g'O
-^d) ^
^o 5*/
-F1/ -?/
$? ^>?

Sample
Box
Temp.
C°F)
—
—
4KHDR*
.»—
-**.
t="
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;'







Last
Impin^r
Teiip.
—
••no—
' —
	 -
—
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-------
Port and
Traverse
Point No.
' 7 '
to''
n
. /2~
•13
Jf '



















Distance
from End
of Port
(in)

























Clock
Time
Jlli^
!l \ze>
//:2§
ft XL
tlM
\\\*i



















Gas Meter
Reading
(ft3)

L__J?5dvj9 	 .
753,5"
•/ O *P * *•-
7 5"?, f
76/4W-













. . .





Stack
Velocity
Head
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.%*
L I o
i ',/ &
/.2.0
l-2-Q>
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Press. Diff.
. .("H20)
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,2,^



















Actual
./*
(f Jo- 5,
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. 27
»i7
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Temp,
(°F)
/'SL^.'
/ V*2S: fe
— _„
I -•>• /
\ <&~ ^)
/ 2. "7
/_ ^L



















Gas Sample
Temp.@ Dry
Gas Meter
C°F) .
In j
*/
ti
SI
$1
&j
Q /»
«$•<•!
0 £-



















Out
^ 1
^1
^1
^^*" ^
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g'^
gz^



















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Box
Temp;
.(°F)
-»».
^~
*—
—
—
S5KST-



















Last
Inpinger
Temp;
(°F)
J«
§o
	 g_ 	
STC"
<5 v>
•*» //
0 T'
^









Vacuum
; on
Sample
Train
("Hg)
3/5
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3- & \
^-^_4
3-S"
3-S"
J:i !







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. 1









i

i
s
1

i

I

-------
SOURCE SAMPLING FIELD DATA SHEET
Plant . Q-y ft,ss_e  Time End % \ Q 1L--
^^^^^L^^Q^/^^n^
m °F, VF @ DP "Hg
Moisture /£> %,FDA .Gas Density Factor
Barometric
	 f~.
Sample 'Box
Meter AH5 /
Nozzle Dia,
Press_3O!IHg,
"F, W/K
Stack I
're^^O'Hcr
•*• ^'~t£lS*~f LL&
1 j
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^4S_ pitot c
)/
7


— 	
Distance
from End
of Port
(in)

N
y
/
V
V
$

!

Clock
Time
t'ls
1,'Zi
/.'3 V-
r.vz
I'S'o
JL>'£%
2.',o£>
?.;W

No, S"
:tor O£3_
:h__f £t
•
-r_7_?__i^
^jjS3^^
jr 	 f * *
Sketch of Stack
Mat'l Processing Rate
Final Gas Meter Reading *7-*-»-> Moisture in Silica Gel



7, 7 gm
Silica Gel Container No. & of Filter No, ~J"2.®S
Or sat: CO,,
°2
CO
N2
Excess
Air



I

Test Conducted By: Er^K]""

a _S , Remarks :

Gas Meter
Reading
(ft3)
7^3..
1*1 G
(>l O
/- /o
/. ^)<2>
1 , /O
,_/•/ °
,f^


—
f
Meter
Orifice
Press. Diff.
f"H,01
Gale, Actual
,2.0 ,2,0
'^^ rZ5"
,2-S , ^-S
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»2-3~j»2-
S"
3
, 2^5" , 2. S'
,2-5" ,2S-
,^.| 2,/
.
/$£_






Stack Gas
Temp.
Z_2^_,
_~
/ 3- 7
/ £^£
—
/2,6
^^^ 	
/^-7

Gas Sample
Terap.S Dry
Gas Meter
f°F
In
^S"
^_^>
$16
o tp
' $&
/ «*• '
^~" *r- S
^7 l^r-ti
\

-------
Port and
Traverse
Point No.
cy
• lo
II
12,
/3
•>£ -,
"•••" i 	


















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from End
o£ Port
(in)

























Clock
Time
2-:22-
2,;sa
2. «'3 8
a.Y4
a:5ff
3>i



















Gas Meter
Reading
(£t3)
2 ©"2 'X
P-SjLufei
TflST?
2?£.£T
7^Lo
7W. 7 • . ..
7?£.3jo



















Stack
Velocity
Head
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-.9o
/../o '
1,10
l.t.o
12.0
1,2,0



















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Orifice
Press. Diff.
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•Cal,
»ay
,25-
*2-r
i/'Z-a
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rX?



















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,^l
,25^
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,2,7
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•Temp,
(°F)
/2-6.
•/2.JT
/2-^_
'/ 2-8
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Gas Sample
Temp.@ Dry
Gas Meter
ra .
In
?^
t?
'*?
W
%%
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#7
1??
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^
3?
XI



















Sample
Box
Temp,
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*_
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>~_,
_
•""i-mg
—



















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Impinger
Temp;
C°F)
..„ ??
72--
to
?d)
.9^
?^
Vacuum
on
Sanple
Train
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3,5-
3,$~
3<.S"
3,5"
^"£1
55^'

r 	 ..




1
-






i
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i

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1

-------
GRAB SAMPLE COLLECTION

-------
     i__G

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1
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a
race

-------
                                             Sz/'"5*
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-------
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                                             2,1

-------
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-------
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        f

-------
          APPENDIX  C



Standard Analytical  Procedures

-------
                         ENVIRONMENTAL PROTECTION AGENCY
                     Research Triangle Park, North Carolina   27711

Reply to
 Altn of:                                                               n ,
    J  '                  •'.-•                      .    .      Da!c: 12-21-72
 Subject:   Summary of Fluoride Analysis                 - '

   "T*
        R.° Neulicht,  EMB, IRL


             This  memorandum is in response to your request for a brief
        summary of our SPADNS-Zirconium Lake procedure; for determination
        of fluoride in.stack emission samples.

             Samples  received in our laboratory are filtered through
        fluoride free paper filters to yield water soluble and water insoluble
        portions.   The water insoluble particulate collected on the filter
        is rinsed  throughly to be sure that all water soluble fluoride is
        rinsed through.   The water soluble fraction is distilled from sul-.
        furic acid to a maximum temperature of 180 C.   If chloride is suspected
        in the sample Ag So , is'added to the still.  SPADNS solution is added
        to an aliquot of the distillate and the absorbance is read at 570 nm.
        The concentration of the sample is determined from a calibration curve
        prepared from standard fluoride solutions.  It is very important that
        the temperature of the samples be the same as that of the standards
       .when absorbances are recorded.

             .The water .insoluble fraction of. the sample .is evaporated to dry-
        ness in the presence or a SJ.urry or CAU, and tliea lu^tou. wI.LL i;AC:i,  Tlic
       .fusate is  dissolved with distilled water, neutralized with dilute H So ,
        distilled  and analyzed as described for the soluble portion.

             Paper filters containing particulate are cut into small pieces,
        suspended  in  a slurry of CAO,  evaporated tp, dryness. and ashed prior
        to the alkali fusion, and distillation.     •                ,   .

             If you have any questions about this procedure, let me know.



                                                            ^
                                             Howard L. Crist
                                 Chief, Source Sample Analysis Section
                                              SSFAB, QAEKL
        cc:   R.  E.  Lee

-------
                Phosphorous Pentoxide Determination

            Colorimetric Molybdovanadophosphate Method
     An aliquot of sample is hydrolyzed in the presence of HC1 and
       f           •      f_                                  •         .
HNO  aci-ds by boiling almost to dryness.         «
    .".'..••                '                     e
     The sample is cooled to room temperature, transferred,, to a

250 ml volumetric flask and diluted to volume with distilled water.

A 20 ml aliquot is transferred to a 100 ml volumetric flask, 20 ml

of molybdovanadate reagent is added and the flask is diluted to

volume.                   .             .

     The absorbance of the yellow color is determined after ten min-

utes at 400 nm.  The concentration of phosphorous pentoxide is de-

termined from a calibration curve prepared with standard solutions.

-------
     APPENDIX  D



Project Participants

-------
                       PROJECT PARTICIPANTS
Name
Robert Sholtes, Ph.D. , P.E.
John Dollar, MS., E.I.T.
George Allen
Tony Arroyo
Bob Durgan
Marvin Hamlin
Eric Johnson
Bruce Levitt
Bob Maxwell
Steve Neck
Andy Taylor
Larry Wurts
Phillip York
Jerome Rom
Roy Neulicht
  Title
  Project Engineer
  Project Manager
  Environmental Specialist
  Environmental Specialist
  Environmental Specialist
  Environmental Specialist
  Environmental Specialist
  Environmental Specialist
  Environmental Specialist
  Environmental Specialist
  Environmental Specialist
  Environmental Specialist
'  EPA     .
  EPA
  EPA

-------