VISIBLE EMISSION SURVEY REPORT U.S. STEEL CORPORATION FAIRFIELD, ALABAMA ESED NO. 79/12 PEDCo ENVIRONMENTAL ------- VISIBLE EMISSION' SURVEY REPORT U.S. STEEL CORPORATION FAIRFIELD, ALABAMA ESED NO. 79/12 Report No. 81-BOF-10 by PEDCo Environmental, Inc. 11499 Chester Road Cincinnati, Ohio 45246 Contract No. 68-02-3546 Work Assignment No. 8 PN 3530-8 Task Manager Mr. John Brown U.S. ENVIRONMENTAL PROTECTION AGENCY EMISSION MEASUREMENT BRANCH, MD-13 EMISSION STANDARDS AND ENGINEERING DIVISION RESEARCH TRIANGLE PARK, NORTH CAROLINA 27711 May 1981 ------- CONTENTS Page 1.0 Introduction 1-1 2.0 Summary of Results 2-1 3.0 Source Description 3-1 4.0 Test Procedures 4-1 Appendices A South Mixer Baghouse Field Data Sheets A-l B North Mixer Baghouse Field Data Sheets B-l C Test Team Participants C-l D Observer's Certification D-l E EPA Test Method 9 E-l 11 ------- 1.0 INTRODUCTION The Clean Air Act mandates that Standards of Performance be established for new stationary air pollution sources. Establish- ment of these standards requires that an emission data base be developed for each source category. This data base is used as a guide for the establishment of Performance Standards which will minimize air quality degradation and yet not be impossible to attain. During the week of May 11, 1981, PEDCo Environmental person- nel performed visible emission surveys on two baghouses control- ling emissions from a Basic Oxygen Process Furnace (BOPF) and supportive systems at U.S. Steel Corporation, Fairfield, Alabama. The purpose of the surveys was to provide emission data to estab- lish New Source Performance Standards (NSPS) for fugitive emis- sions from secondary control devices for basic oxygen process furnaces. Particulate emission testing was also being conducted on the south mixer baghouse by another contractor during each day visible emission surveys were being performed. Evaluation of results of the visible emission surveys along with results of the particulate emission tests should provide a complete assessment of the performance of the fugitive emission control system installed at this facility. 1-1 ------- This report consists of a summary of visible emission re- sults, brief source description, test procedure, and appendices containing a list of project participants, and field data sheets, During the survey a representative of the NSPS contractor was on site to monitor process operations and record pertinent information. Process data should be used to evaluate the repre- sentativeness of emissions and to compare emissions to specific process occurrences. 1-2 ------- 2.0 SUMMARY OF RESULTS Two certified observers recorded simultaneous opacity measurements at the north and south mixer baghouses using pro- cedures specified in EPA Method 9. Table 2-1 provides a summary of results and copies of the field data sheets appear in Appendix A and B. A total of 290 six-minute sets were recorded at the south mixer baghouse. The highest set averaged 14.6 percent opacity and occurred May 12, 1981, from 10:20 to 10:25 a.m. The remainder of the six-minute sets from this source averaged less than 8 percent opacity. During the afternoon meeting with plant personnel, on May 12, 1981, the test team reported discovery of a broken bag in the baghouse which could account for the opacity excursion. All opacity measurements were recorded at this source while particulate emission tests were being conducted. A total of 114 six-minute sets were recorded from the north mixer baghouse. All sets from this source averaged less than 5 percent opacity. Field data were also reduced in three-minute sets for each source. A total of 580 three-minute sets were recorded at the south mixer baghouse. The highest set averaged 29.6 percent opacity. The remainder of the three-minute sets from this source averaged less than 15 percent opacity. 2-1 ------- TABLE 2-1. SUMMARY OF VISIBLE EMISSIONS AT U.S. STEEL K> I South mixer baghouse Observer A B Number of six-minute sets 145 145 Number of three-minute sets 290 290 Range of readings % opacity 0-45 0-30 Range of six-minute set averages % opacity 0 - 14.6 0 - 7.7 Six-minute average opacity % 0.2 0.2 Range of three-minute set averages % opacity 0 - 29.6 0 - 14.6 Three-minute average opacity % 0.2 0.2 Average opacity < 5 < 5 North mixer baghouse B 57 57 114 114 0-30 0-5 0 - 2.9 0 - 0.4 0.08 0.01 0 - 4.2 0 - 0.8 0.08 0.01 < 5 < 5 ------- A total of 228 three-minute sets were recorded at the north mixer baghouse. The highest set averaged 4.2 percent opacity. The remainder of the three-minute sets from this source averaged less than 5 percent opacity. Tables 2-2 and 2-3 provides a summary of the six- and three-minute averages, respectively, for all tests conducted at the north and south mixer baghouses. 2-3 ------- TABLE 2-2. SUMMARY OF SIX-MINUTE AVERAGE OPACITY Test No. USS-1 Hours of observation 2:33 - 4:35 Date May 11. 1981 Source: South mixer baghouse Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Observer 1 Time start-end 2:33 - 2:38 2:39 - 2:44 2:45 - 2:50 2:51 - 2:56 2:57 - 3:02 3:03 - 3:08 3:09 - 3:14 3:15 - 3:20 3:21 - 3:26 3:27 - 3:32 3:42 - 3:47 3:48 - 3:53 3:54 - 3:59 4:00 - 4:05 4:06 - 4:11 4:12 - 4:17 4:18 - 4:23 4:24 - 4:29 4:30 - 4:35 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 2:34 - 2:39 2:40 - 2:45 2:46 - 2:51 2:52 - 2:57 2:58 - 3:03 3:04 - 3:09 3:10 - 3:15 3:16 - 3:21 3:22 - 3:27 3:28 - 3:33 3:42 - 3:47 3:48 - 3:53 3:54 - 3:59 4:00 - 4:05 4:06 - 4:11 4:12 - 4:17 4:18 - 4:23 4:24 - 4:29 4:30 - 4:35 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2-4 ------- Test No. TABLE 2-2. SUMMARY OF SIX-MINUTE AVERAGE OPACITY USS-2 Hours of observation 9:37 - 11:04 Date May 12. 1981 Source: South mixer baghouse Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Observer 1 Time start-end 9:37 - 9:42 9:43 - 9:4E 9:50 - 9:5E Opacity Sum 40 0 0 9:56 - 10:01 0 10:02 - 10:07 10:08 - 10:13 10:14 - 10:1? 10:20 - 10:2E 10:26 - 10:31 10:32 - 10:37 10:47 - 10:52 10:53 - 10:58 0 0 0 350 50 50 0 0 10:59 - 11:04| 20 •• Average 1.7 0 0 0 0 0 0 14.6 2:1 2.1 0 0 0.8 Observer 2 Time start-end 9:37 - 9:42 9:43 - 9:48 9:49 - 9:54 9:55 - 10:00 10:01 - 10:06 10:07 - 10:12 10:13 - 10:18 10:19 - 10:24 10:25 - 10:30 10:31 - 10:36 10:47 - 10:52 10:53 - 10:58 10:59 - 11:04 Opacity Sum 0 0 0 0 0 10 25 185 70 55 0 0 10 Average 0 0 0 0 0 0.4 1.0 7.7 2.9 2.3 0 0 0.4 2-5 ------- Test No. TABLE 2-2. SUMMARY OF SIX-MINUTE AVERAGE OPACITY USS-3 Hours of observation 12:00 - 4:17 Date May 13, 1981 Source: South mixer baghouse Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Observer 1 Time start-end 12:00 - 12:05 12:06 - 12:11 12:12 - 12:17 12:18 - 12:23 12:24 - 12:29 12:30 - 12:35 12:36 - 12:41 12:42 - 12:47 12:48 - 12:53 12:54 - 12:59 1:10 - 1:15 1:16 - 1:21 1:22 - 1:27 1:28 - 1:33 1:34 - 1:39 1:40 - 1:45 1:46 - 1:51 1:52 - 1:57 1:58 - 2:03 2:04 - 2:09 2:21 - 2:26 2:27 - 2:32 2:33 - 2:38 2:39 - 2:44 2:45 - 2:50 2:51 - 2:56 2:57 - 3:02 3:03 - 3:08 3:09 - 3:14 3:15 - 3:20 3:30 - 3:35 Opacity Sum 10 0 10 0 0 0 10 0 25 10 0 15 0 0 5 0 0 0 50 60 0 0 0 0 0 0 0 0 0 30 0 _, Average 0.4 0 0.4 0 0 0 0.4 0 1.0 0.4 0 0.6 0 0 0.2 0 0 0 2.0 2.5 0 0 0 0 0 0 0 0 0 1.3 0 Observer 2 Time start-end 12:00 - 12:05 12:05 - 12:11 12:12 - 12:17 12:18 - 12:23 12:24 - 12:29 12:30 - 12:35 12:36 - 12:41 12:42 - 12:47 12:48 - 12:53 12:54 - 12:59 1:10 - 1:15 1:16 - 1:21 1 :22 - 1 :27 1:28 - 1:33 1:34 - '1:39 1 :40 - 1 :45 1 :46 - 1 :51 •1:52 - 1:57 1:58 - .2:03 2:04 - 2:09 2:20 - 2:25 2:26 - 2:31 2:32 - 2:37 2:38 - 2:43 2:44 - 2:49 2:50 - 2:55 2:56 - 3:01 3:02 - 3:07 3:08 - 3:13 3:14 - 3:19 3:30 - 3:35 Opacity Sum 5 0 20 10 0 5 20 25 40 45 25 15 0 10 10 5 0 0 30 55 0 0 0 0 0 0 0 0 0 30 0 Average 0.2 0 0.8 0.4 0 0.2 0.8 1.0 1.7 1.9 1.0 0.6 0 0.4 0.4 0.2 0 0 1.3 2.3 0 0 0 0 0 0 0 0 0 1.3 0 2-6 ------- TABLE 2-2. SUMMARY OF SIX-MINUTE AVERAGE OPACITY Test No. USS-3 (continued) Hours of observation 12:00 - 4:17 Date May 13, 1981 Source: South mixer baghouse Set No. 32 33 34 35 36 37 38 Observer 1 Time start-end 3:36 - 3:41 3:42 - 3:47 3:48 - 3:53 3:54 - 3:59 4:00 - 4:05 4:06 - 4:11 3:12 - 4:17 Opacity Sum 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 Observer 2 Time start-end 3:36 - 3:41 3:42 - 3:47 3:48 - 3:53 3:54 - 3:59 4:00 - 4:05 4:06 - 4:11 4:12 - 4:17 Opacity Sum 0 0 0 0 5 0 0 Average 0 0 0 0 0.2 0 0 2-7 ------- Test No. TABLE 2-2. SUMMARY OF SIX-MINUTE AVERAGE OPACITY USS-4 Hours of observation 9:30 - 10:29 Date May 14. 1981 Source: South mixer baqhouse Set No. 1 2 3 4 5 6 7 8 9 10 Observer 1 Time start-end 9:30 - 9:3E Opacity Sum 0 9:36 - 9:4l| 0 9:42 - 9:47 9-:48 - 9:5: 9:54 - 9:5< 10:00 - 10:05 0 0 0 0 10:06 - 10:11 0 10:12 - 10:17 10:18 - 10:22 10:24 - 10:2? * 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 9:30 - 9:35 9:36 - 9:41 9:42 - 9:47 9:48 - 9:53 9:54 - 9:59 10:00 - 10:05 10:06 - 10:11 10:12 - 10:17 10:18 - 10:23 10:24 - 10:29 Opacity Sum 0 0 n 0 0 0 n n n 0 Average 0 n n n n n n n n n 2-8 ------- Test No. Date May 14, 1981 TABLE 2-2. SUMMARY OF SIX-MINUTE AVERAGE OPACITY USS-5 Hours of observation 12:00 - 4:29 Source: South mixer baghouse Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Observer 1 Time start-end 12:00 - 12:05 12:06 - 12:11 12:12 - 12:17 12:18 - 12:23 12:24 - 12:29 12:30 T 12:35 12:36 - 12:41 12:42 - 12:47 12:48 - 12:53 12:54 - 12:59 1:10 - 1:15 1:16 - 1:21 1:22 - 1:27 1:28 - 1:33 1:34 - 1:39 1:40 - 1:45 1:46 - 1:51 1:52 - 1:57 1:58 - 2:03 2:04 - 2:09 2:20 - 2:25 2:26 - 2:31 2:32 - 2:37 2:38 - 2:43 2:44 - 2:49 2:50 - 2:55 2:56 - 3:01 3:02 - 3:07 3:08 - 3:13 3:14 - 3:19 3:30 - 3:35 Opacity Sum 0 0 0 0 0 0 15 0 20 0 0 0 10 0 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0.6 0 0.8 0 0 0 0.4 0 0.2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 12:00 - 12:05 12:06 - 12:11 12:12 - 12:17 12:18 - 12:23 12:24 - 12:29 12:30 - 12:35 12:36 - 12:41 12:42 - 12:47 12:48 - 12:53 12:54 - 12:59 1:10 - 1:15 1:16 - 1:21 1:22 - 1:27 1:28 - 1:33 1:34 - 1:39 1:40 - 1:45 1:46 - 1:51 1:52 - 1:57 1:58 - 2:03 2:04 - 2:09 2:20 - 2:25 2:26 - 2:31 2:32 - 2:37 2:38 - 2:43 2:44 - 2:49 2:50 - 2:55 2:56 - 3:01 3:02 - 3:07 3:08 - 3:13 3:14 - 3:19 3:30 - 3:35 Opacity Sum 0 0 0 0 0 0 20 0 15 5 0 10 5 5 10 0 0 0 0 0 0 5 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0.8 0 0.6 0.2 0 0.4 0.2 0.2 0.4 0 0 0 0 0 0 0.2 0 0 0 0 0 0 0 0 0 ------- TABLE 2-2. SUMMARY OF SIX-MINUTE AVERAGE OPACITY Test No. USS-5 (continued) Hours of observation 12:00 - 4:29 Date May 14. 1981 Source: South mixer baghouse Set No. 32 33 34 35 36 37 38 39 40 Observer 1 Time start-end 3:36 - 3:41 3:42 - 3:47 3:48 - 3:53 3:54 - 3:59 4:00 - 4:05 4:06 - 4:11 4:12 - 4:17 4:18 - 4:23 4:24 - 4:29 Opacity Sum 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 3:36 - 3:41 3:42 - 3:47 3:48 - 3:53 3:54 - 3:59 4:00 - 4:05 4:06 - 4:11 4:12 - 4:17 4:18 - 4:23 4:24 - 4:29 Opacity Sum 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 2-10 ------- Test No. Date May 15, 1981 TABLE 2-2. SUMMARY OF SIX-MINUTE AVERAGE OPACITY USS-6 Hours of observation 1:45 - 4t34 Source: South mixer baghouse Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Observer 1 Time start-end 1:45 - 1:50 1:51 - 1:56 1:57 - 2:02 2:03 - 2:08 2:09 - 2:14 2:15 - 2:20 2:21 - 2:26 2:27 - 2:32 2:33 - 2:38 2:39 - 2:44 2:55 - 3:00 3:01 - 3:06 3:07 - 3:12 3:13 - 3:18 3:19 - 3:24 3:25 - 3:30 3:31 - 3:36 3:37 - 3:42 3:43 - 3:48 3:49 - 3:54 4:05 - 4:10 4:11 - 4:16 4:17 - 4:22 4:23 - 4:28 4:29 - 4:34 "• Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 1:45 - 1:50 1:51 - 1:56 1:57 - 2:02 2:03 - 2:08 2:09 - 2:14 2:15 - 2:20 2:21 - 2:26 2:27 - 2:32 2:33 - 2:38 2:39 - 2:44 2:55 - 3:00 3:01 - 3:06 3:07 - 3:12 3:13 - 3:18 3:19 - 3:24 3:25 - 3:30 3:31 - 3:36 3:37 - 3:42 3:43 - 3:48 3:49 - 3:54 4:05 - 4:10 4:11 - 4:16 4:17 - 4:22 4:23 - 4:28 4:29 - 4:34 Opacity Sum 0 0 0 10 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0.4 n n n n n n n n n n n n 0 0 0 0 0 0 0 0 0 2-11 ------- Test No. TABLE 2-2. SUMMARY OF SIX-MINUTE AVERAGE OPACITY NM-1 Hours of observation 11:15 - 11:56 Date May 12. 1981 Source: North mixer baghouse Set No. 1 2 3 4 5 fi 7 Observer 1 Time start-end 11:15 - 11:20 11:21 - 11:26 11:27 - 11:32 11:33 - 11:38 11:39 - 11:44 11 :45 - 11:50 11:51 - 11:56 Opacity Sum 0 0 70 5 30 0 0 Average 0 0 2.9 0.3 1.3 0 0 Observer 2 Time start-end 11:15 - 11:20 11:21 - 11:26 11:27 - 11:32 11:33 - 11:38 11:39 - 11:44 11:45 - 11:50 11:51 - 11:56 Opacity Sum 0 0 10 10 0 0 0 Average 0 0 0.4 0.4 0 0 0 2-12 ------- Test No. TABLE 2-2. SUMMARY OF SIX-MINUTE AVERAGE OPACITY NM-2 Hours of observation 9:30 - 11:39 Date May 13, 1981 Source: North mixer baghouse Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Observer 1 Time start-end 9:30 - 9:35 9:36 - 9:41 9:42 - 9:47 9:48 - 9:53 9:54 - 9:59 10:00 - 10:05 10:06 - 10:11 10:12 - 10:17 10:18 - 10:23 10:24 - 10:29 10:39 - 10:44 10:45 - 10:50 10:51 - 10:56 10:57 - 11:02 11:03 - 11:08 11:09 - 11:14 11:15 - 11:20 11:21 - 11:26 11:27 - 11:32 11:33 - 11:38 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 9:30 - 9:35 9:36 - 9:41 9:42 - 9:47 9:48 - 9:53 9:54 - 9:59 10:00 - 10:05 10:06 - 10:11 10:12 - 10:17 10:18 - 10:23 10:24 - 10:29 10:40 - 10:45 10:46 - 10:51 J0:52 - 10:57 10:58 - 11:03 11:04 - 11:09 11:10 - 11:15 11:16 - 11:21 11:22 - 11:27 11:28 - 11:33 11:34 - 11:39 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2-13 ------- Test No. TABLE 2-2. SUMMARY OF SIX-MINUTE AVERAGE OPACITY 4.3 Hours of observation 10:45 - 11:44 Date Mav 14. 1981 Source: North mixer baqhouse Set No. 1 2 3 4 5 6 7 8 9 10 Observer 1 Time start-end 10:45 - 10:50 10:51 - 10:56 10:57 - 11:02 11:03 - 11:08 11:09 - 11:14 11:15 - 11:20 11:21 - 11:26 11:27 - 11:32 11:33 - 11:38 11:39 - 11:44 1 Opacity Sum 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 10:45 - 10:50 10:51 - 10:56 10:57 - 11:02 11:03 - 11:08 11:09 - 11:14 11:15 - 11:20 11:21 - 11:26 11:27 - 11:32 11:33 - 11:38 11:39 - 11:44 Opacity Sum 0 0 n 0 0 0 0 0 0 0 Average 0 n n n 0 0 0 0 0 0 2-14 ------- Test No. TABLE 2-2. SUMMARY OF SIX-MINUTE AVERAGE OPACITY NM-4 Hours of observation 9:30 - 11:39 Date May 15. 1981 Source: North mixer baghouse Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Observer 1 Time start-end 9:30 - 9:35 9:36 - 9:41 9:42 - 9:47 9:48 - 9:53 9:54 - 9:59 10:00 - 10:05 10:06 - 10:11 10:12 - 10:17 10:18 - 10:23 10:24 - 10:29 10:40 - 10:45 10:46 - 10:51 10:52 - 10:57 10:58 - 11:03 11:04 - 11:09 11:10 - 11:15 11:16 - 11:21 11:22 - 11:27 11:28 - 11:33 11:34 - 11:39 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time . start-end 9:30 - 9:35 9:36 - 9:41 9:42 - 9:47 9:48 - 9:53 9:54 - 9:59 10:00 - 10:05 10:06 - 10:11 10:12 - 10:17 10:18 - 10:23 10:24 - 10:29 10:40 - 10:45 10:46 - 10:51 10:52 - 10:57 10:58 - 11:03 11:04 - 11:09 11:10 - 11:15 11:16 - 11:21 11:22 - 11:27 11:28 - 11:33 11:34 - 11:39 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2-15 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. uss'l Hours of observation 2:33 - 4:35 Date May n. 1981 Source: South mixer baghouse Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Observer 1 Time start-end 2:33 - 2:35 2:36 - 2:38 2:39 - 2:41 2:42 - 2:44 2:45 - 2:47 2:48 - 2:50 2:51 - 2:53 2:54 - 2:56 2:57 - 2:59 3:00 - 3:02 3:03 - 3:05 3:06 - 3:08 3:09 - 3:11 3:12 - 3:14 3:15 - 3:17 3:18 - 3:20 3:21 - 3:23 3:24 - 3:26 3:27 - 3:29 3:30 - 3:32 3:42 - 3:44 3:45 - 3:47 3:48 - 3:50 3:51 - 3:53 3:54 - 3:56 3:57 - 3:59 4:00 - 4:02 4:03 - 4:05 4:06 - 4:08 4:09 - 4:11 4:12 - 4:14 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 2:34 - 2:36 2:37 - 2:39 2:40 - 2:42 2:43 - 2:45 2:46 - 2:48 2:49 - 2:51 2:52 - 2:54 2:55 - 2:57 2:58 - 3:00 3:01 - 3:03 3:04 - 3:06 3:07 - 3:09 3:10 - 3:12 3:13 - 3:15 3:16 - 3:18 3:19 - 3:21 3:22 - 3:24 3:25 - 3:27 3:28 - 3:30 3:31 - 3:33 3:42 - 3:44 3:45 - 3:47 3:48 - 3:50 3:51 - 3:53 3:54 - 3:56 3:57 - 3:59 4:00 - 4:02 4:03 - 4:05 4:06 - 4:08 4:09 - 4:11 4:12 - 4:14 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2-16 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. USS-1 (continued) Hours of observation 2:33 - 4:35 Date May 11, 1981 Source: South mixer baghouse Set No. 32 33 34 35 36 37 38 Observer 1 Time start-end 4:15 - 4:17 4:18 - 4:20 4:21 - 4:23 4:24 - 4:26 4:27 - 4:29 4:30 - 4:32 4:33 - 4:35 Opacity Sum C 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 Observer 2 Time start-end 4:15 - 4:17 4:18 - 4:20 4:21 - 4:23 4:24 - 4:26 4:27 - 4:29 4:30 - 4:32 4:33 - 4:35 Opacity Sum 0 0 n n n 0 0 Average n n n n n n n 2-17 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. USS-2 Hours of observation 9:37 - 11 :04 Date May 12, 1981 Source: South mixer baghouse Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Observer 1 Time start-end 9:37 - 9:3i 9:40 - 9:42 9:43 - 9:45 9:46 - 9:48 9:50 - 9:52 9:53 - 9:55 9:56 - 9:58 9:59 - 10:01 10:02 - 10:04 10:05 - 10:07 10:08 - 10:10 10:11 - 10:13 10:14 - 10:16 10:17 - 10:19 10:20 - 10:22 10:23 - 10:25 10:26 - 10:28 10:29 - 10:31 10:32 - 10:34 10:35 - 10:37 10:47 - 10:49 10:50 - 10:52 10:53 - 10:55 10:56 - 10:58 10:59 - 11:01 11:02 - 11:04 Opacity Sum 40 0 0 0 0 0 0 0 0 0 0 0 0 0 355 15 0 55 15 35 0 0 0 0 0 . 20 Average 3231 0 0 0 0 0 0 0 0 0 0 0 0 0 29.3 1.3 0 4.6 1.3 2.9 0 0 0 0 0 1.7 Observer 2 Time start-end 9:37 - 9:39 9:40 - 9:42 9:43 - 9:45 9:46 - 9:48 9:49 - 9:51 9:52 - 9:54 9:55 - 9:57 9:58 - 10:00 10:01 - 10:03 10:04 - 10:06 10:07 - 10:09 10:10 - 10:12 10:13 - 10:15 10:16 - 10:18 10:19 - 10:21 10:22 - 10:24 10:25 - 10:27 10:28 - 10:30 10:31 - 10:33 10:34 - 10:36 10:47 - 10:49 10:50 - 10:52 10:53 - 10:55 10:56 - 10:58 10:59 - 11:01 11:02 - 11:04 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 10 0 25 175 20 0 70 30 25 0 0 0 0 10 0 Average 0 0 0 0 0 0 0 0 0 0 0 0.8 0 2.1 14.6 1.7 0 5.8 2.5 2.1 0 0 0 0 0.8 0 2-18 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. USS-3 Hours of observation 12:00 - 4:17 Date May 13, 1981 Source: South mixer baqhouse Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Observer 1 Time start-end 12:00 - 12:02 12:03 - 12:05 12:06 - 12:08 12:09 - 12:11 12:12 - 12:14 12:15 - 12:17 12:18 - 12:20 12:21 - 12:23 12:24 - 12:26 12:27 - 12:29 12:30 - 12:32 12:33 - 12:35 12:36 - 12:38 12:39 - 12:41 12:42 - 12:44 12:45 - 12:47 12:48 - 12:50 12:51 - 12:53 12:54 - 12:56 12:57 - 12:59 1:10 - 1:12 1:13 - 1:15 1:16 - 1:18 1:19 - 1:21 1:22 - 1:24 1:25 - 1:27 1:28 - 1:30 1:31 - 1:33 1:34 - 1:36 1:37 -' 1:39 1:40 - 1:42 Opacity Sum 10 0 0 0 0 10 0 0 0 0 0 0 10 0 0 0 15 10 0 10 0 0 10 5 0 0 0 0 5 0 0 Average 0.8 0 0 0 0 0.8 0 0 0 0 0 0 0.8 0 0 0 1.3 0.8 0 0.8 0 0 0.8 0.4 0 0 0 0 0.4 0 0 Observer 2 Time start-end 12:00 - 12:02 12:03 - 12:05 12:06 - 12:08 12:09 - 12:11 12:12 - 12:14 12:15 - 12:17 12:18 - 12:20 12:21 - 12:23 12:24 - 12:26 12:27 - 12:29 12:30 - 12:32 12:33 - 12:35 12:36 - 12:38 12:39 - 12:41 12:42 - 12:44 12:45 - 12:47 12:48 - 12:50 12:51 - 12:53 12:54 - 12:56 12:57 - 12:59 1:10 - 1:12 1:13 - 1:15 1:16 - 1:18 1:19 - 1:21 1:22 - 1:24 1:25 - 1:27 1:28 - 1:30 1:31 - 1:33 1:34 - 1:36 1:37 - 1:39 1:40 - 1:42 Opacity Sum 5 0 0 0 0 20 5 5 0 0 0 5 20 0 0 25 15 25 15 30 0 25 0 15 0 0 5 5 5 5 5 Average 0.4 0 0 0 0 1.7 0.4 0.4 0 0 0 0.4 1.7 0 0 2.1 1.3 2.1 1.3 2.5 0 2.1 0 1.3 0 0 0.4 0.4 0.4 0.4 n.4 2-19 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. USS-3 (continued) Hours of observation 12:00 - 4:17 Source: South mixer baqhouse Date May 13, 1981 Set No. 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 Observer 1 Time start-end 1:43 - 1:45 1:46 - 1:48 1:49 - 1:51 1:52 - 1:54 1:55 - 1:57 1:58 - 2:00 2:01 - 2:03 2:04 - 2:06 2:07 - 2:09 2:21 - 2:23 2:24 - 2:26 2:27 - 2:29 2:30 - 2:32 2:33 - 2:35 2:36 - 2:38 2:39 - 2:41 2:42 - 2:44 2:45 - 2:47 2:48 - 2:50 2:51 - 2:53 2:54 - 2:56 2:57 - 2:59 3:00 - 3:02 3:03 - 3:05 3:06 - 3:08 3:09 - 3:11 3:12 - 3:14 3:15 - 3:17 3:18 - 3:20 3:30 - 3:32 3:33 - 3:35 Opacity Sum 0 0 0 0 0 40 10 60 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 30 0 0 Average 0 0 . 0 0 0 3.3 0.8 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.5 0 0 Observer 2 Time start-end 1:43 - 1:45 1:46 - 1:48 1:49 - 1:51 1:52 - 1:54 1:55 - 1:57 1:58 - 2:00 2:01 - 2:03 2:04 - 2:06 2:07 - 2:09 2:20 - 2:22 2:23 - 2:25 2:26 - 2:28 2:29 - 2:31 2:32 - 2:34 2:35 - 2:37 2:38 - 2:40 2:41 - 2:43 2:44 - 2:46 2:47 - 2:49 2:50 - 2:52 2:53 - 2:55 2:56 - 2:58 2:59 - 3:01 3:02 - 3:04 3:05 - 3:07 3:08 - 3:10 3:11 - 3:13 3:14 - 3:16 3:17 - 3:19 3:30 - 3:32 3:33 - 3:35 Opacity Sum 0 0 0 0 0 15 15 50 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 30 0 0 Average 0 0 0 0 0 1.3 1.3 4.2 0.4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2.5 0 n 2-20 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. USS-3 (continued) Hours of observation 12:00 - 4:17 Date May 13, 1981 Source: South mixer baghouse Set No. 63 64 65 66 67 68 69 70 71 72 73 74 75 76 Observer 1 Time start-end 3:36 - 3:38 3:39 - 3:41 3:42 - 3:44 3:45 - 3:47 3:48 - 3:50 3:51 - 3:53 3:54 - 3:56 3:57 - 3:59 4:00 - 4:02 4:03 - 4:05 4:06 - 4:08 4:09 - 4:11 4:12 - 4:14 4:15 - 4:17 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 3:36 - 3:38 3:39 - 3:41 3:42 - 3:44 3:45 - 3:47 3:48 - 3:50 3:51 - 3:53 3:54 - 3:56 3:57 - 3:59 4:00 - 4:02 4:03 - 4:05 4:06 - 4:08 4:09 - 4:11 4:12 - 4:14 4:15 - 4:17 Opacity Sum 0 0 0 0 0 0 0 in 5 0 0 0 0 0 Average 0 0 0 0 0 0 0 n a 0.4 0 0 0 0 0 2-21 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. USS-4 Hours of observation 9:30 - 10:29 Date May 14. 1981 Source: South mixer baghouse Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Observer 1 Time start-end 9:30 - 9:32 9:33 - 9:35 9:36 - 9:38 9:39 - 9:41 9:42 - 9:44 9:45 - 9:47 9:48 - 9:50 9:51 - 9:53 9:54 - 9:56 9:57 - 9:59 10:00 - 10:02 10:03 - 10:05 10:06 - 10:08 10:09 - 10:11 10:12 - 10:14 10:15 - 10:17 10:18 - 10:20 10:21 - 10:23 10:24 - 10:26 10:27 - 10:29 % Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 9:30 - 9:32 9:33 - 9:35 9:36 - 9:38 9:39 - 9:41 9:42 - 9:44 9:45 - 9:47 9:48 - 9:50 9:51 - 9:53 9:54 - 9:56 9:57 - 9:59 10:00 - 10:02 10:03 - 10:05 10:06 - 10:08 10:09 - 10:11 12:12 - 10:14 10:15 - 10:17 10:18 - 10:20 10:21 - 10:23 10:24 - 10:26 10:27 - 10:29 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2-22 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. USS-5 Hours of observation 12:00 - 4:29 Source: South mixer baghouse Date May 14. 1981 Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Observer 1 Time start-end 12:00 - 12:02 12:03 - 12:05 12:06 - 12:08 12:09 - 12:11 12:12 - 12:14 12:15 - 12:17 12:18 - 12:20 12:21 - 12:23 12:24 - 12:26 12:27 - 12:29 12:30 - 12:32 12:33 - 12:35 12:36 - 12:38 12:39 - 12:41 12:42 - 12:44 12:45 - 12:47 12:48 - 12:50 12:51 - 12:53 12:54 - 12:56 12:57 - 12:59 1:10 - 1:12 1:13 - 1:15 1:16 - 1:18 1:19 - 1:21 1:22 - 1:24 1:25 - 1:27 1:28 - 1:30 1:31 - 1:33 1:34 - 1:36 1:37 -' 1:39 1:40 - 1:42 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 15 0 0 20 0 0 0 0 0 0 0 5 5 0 0 5 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 1.3 0 0 1.7 0 0 0 0 0 0 0 0.4 0.4 0 0 0.4 0 0 Observer 2 Time start-end 12:00 - 12:02 12:03 - 12:05 12:06 - 12:08 12:09 - 12:11 12:12 - 12:14 12:15 - 12:17 12:18 - 12:20 12:21 - 12:23 12:24 - 12:26 12:27 - 12:29 12:30 - 12:32 12:33 - 12:35 12:36 - 12:38 12:39 - 12:41 12:42 - 12:44 12:45 - 12:47 ' 12:48 - 12:50 12:51 - 12:53 12:54 - 12:56 12:57 - 12:59 1:10 - 1:12 1:13 - 1:15 1:16 - 1:18 1:19 - 1:21 1:22 - 1:24 1:25 - 1:27 1:28 - 1:30 1:31 - 1:33 1:39 - 1:36 1:37 - 1:39 1:40 - 1:42 Opacity Sum 0 0 n 0 0 0 0 n n 0 0 n 5 15 0 0 15 0 5 0 0 0 0 10 5 0 0 5 0 10 0 Average 0 0 n n 0 n n n n n 0 n 0.4 1.3 0 0 1.3 n 0.4 0 0 0 0 O.R 0.4 0 0 0.4 n n.R n 2-23 ------- Test Date TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY No. uss-5 (continued) Hours of observation 12:00 - 4:29 May 14, 1981 Source: South mixer baghouse Set No. 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 48 49 51 52 53 54 55 56 57 58 59 60 61 62 Observer 1 Time start-end 1:43 - 1:45 1:46 - 1:48 1:49 - 1:51 1:52 - 1:54 1:55 - 1:57 1:58 - 2:00 2:01 - 2:03 2:04 - 2:06 2:07 - 2:09 2:20 - 2:22 2:23 - 2:25 2:26 - 2:28 2:29 - 2:31 2:32 - 2:34 2:35 - 2:37 2:38 - 2:40 2:41 - 2:43 2:44 - 2:46 2:47 - 2:49 2:50 - 2:52 2:53 - 2:55 2:56 - 2:58 2:59 - 3:01 3:02 - 3:04 3:05 - 3:07 3:08 - 3:10 3:11 - 3:13 3:14 - 3:16 3:17 - 3:19 3:30 -'3:32 3:33 - 3:35 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 1:43 - 1:45 1:46 - 1:48 1:49 - 1:51 1:52 - 1:54 1:55 - 1:57 1:58 - 2:00 2:01 - 2:03 2:04 - 2:06 2:07 - 2:09 2:20 - 2:22 2:23 - 2:25 2:26 - 2:28 2:29 - 2:31 2:32 - 2:34 2:35 - 2:37 2:38 - 2:40 2:41 - 2:43 2:44 - 2:46 2:47 - 2:49 2:50 - 2:52 2:53 - 2:55 2:56 - 2:58 2:59 - 3:01 3:02 - 3:04 3:05 - 3:07 3:08 - 3:10 3:11 - 3:13 3:14 - 3:16 3:17 - 3:19 3:30 - 3:32 3:33 - 3:35 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0.4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2-24 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. USS-5 (continued) Hours of observation 12:00 - 4:29 Date May 14, 1981 Source: South mixer baghouse Set No. 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Observer 1 Time start-end 3:36 - 3:38 3:39 - 3:41 3:42 - 3:44 3:45 - 3:47 3:48 - 3:50 3:51 - 3:53 3:54 - 3:56 3:57 - 3:59 4:00 - 4:02 4:03 - 4:05 4:06 - 4:08 4:09 - 4:11 4:12 - 4:14 4:15 - 4:17 4:18 - 4:20 4:21 - 4:23 4:24 - 4:26 4:27 - 4:29 * Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 3:36 - 3:38 3:39 - 3:41 3:42 - 3:44 3:45 - 3:47 3:48 - 3:50 3:51 - 3:53 3:54 - 3:56 3:57 - 3:59 4:00 - 4:02 4:03 - 4:05 4:06 - 4:08 4:09 - 4:11 4:12 - 4:14 4:15 - 4:17 4:18 - 4:20 4:21 - 4:23 4:24 - 4:26 4:27 - 4:29 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 • 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2-25 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. USS-6 Hours of observation 1:45 - 4:54 Date May 15, 1981 Source: South mixer baghouse Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Observer 1 Time start-end 1:45 - 1:47 1:48 - 1:50 1:51 - 1:53 1:54 - 1:56 1:57 - 1:59 2:00 - 2:02 2:03 - 2:05 2:06 - 2:08 2:09 - 2:11 2:12 - 2:14 2:15 - 2:17 2:18 - 2:20 2:21 - 2:23 2:24 - 2:26 2:27 - 2:29 2:30 - 2:32 2:33 - 2:35 2:36 - 2:38 2:39 - 2:41 2:42 - 2:44 2:55 - 2:57 2:58 - 3:00 3:01 - 3:03 3:04 - 3:06 3:07 - 3:09 3:10 - 3:12 3:13 - 3:15 3:16 - 3:18 3:19 - 3:21 3:22 - 3:24 3:25 - 3:27 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 1:45 - 1:47 1:48 - 1:50 1:51 - 1:53 1:54 - 1:56 1:57 - 1:59 2:00 - 2:02 2:03 - 2:05 2:06 - 2:08 2:09 - 2:11 2:12 - 2:14 2:15 - 2:17 2:18 - 2:20 2:21 - 2:23 2:24 - 2:26 2:27 - 2:29 2:30 - 2:32 2:33 - 2:35 2:36 - 2:38 2:39 - 2:41 2:42 - 2:44 2:55 - 2:57 2:58 - 3:00 3:01 - 3:03 3:04 - 3:06 3:07 - 3:09 3:10 - 3:12 3:13 - 3:15 3:16 - 3:18 3:19 - 3:21 3:22 - 3:24 3:25 - 3:27 Opacity Sum 0 0 0 0 0 0 10 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 n Average 0 0 0 0 0 0 0.8 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 n n n 2-26 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. USS-6 (continued) Hours of observation 1:45 - 4:34 Date May 15, 1981 Source: South mixer baghouse Set No. 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Observer 1 Time start-end 3:28 - 3:30 3:31 - 3:33 3:34 - 3:36 3:37 - 3:39 3:40 - 3:42 3:43 - 3:45 3:46 - 3:48 3:49 - 3:51 3:52 - 3:54 4:05 - 4:07 4:08 - 4:10 4:11 - 4:13 4:14 - 4:16 4:17 - 4:19 4:20 - 4:22 4:23 - 4:25 4:26 - 4:28 4:29 - 4:31 4:32 - 4:34 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 3:28 - 3:30 3:31 - 3:33 3:34 - 3:36 3:37 - 3:39 3:40 - 3:42 3:43 - 3:45 3:46 - 3:48 3:49 - 3-51 3:52 - 3:54 4:05 - 4:07 4:08 - 4:10 4:11 - 4:13 4:14 - 4:16 4:17 - 4:19 4:20 - 4:22 4:23 - 4:25 4:26 - 4:28 4:29 - 4:31 4:32 - 4:34 Opacity Sum 0 0 0 0 0 0 0 n 0 0 0 n n 0 0 0 0 0 0 Average 0 0 n n n n n n 0 n n n n n n n n n n 2-27 ------- Test No. TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY NM-1 Hours of observation 11:15 - 11:56 Date May 12, 1981 Source: North mixer baghoxise Set No. .1 2 3 4 5 6 7 8 9 10 11 12 13 14 Observer 1 Time start-end 11:15 - 11:17 11:18 - 11:20 11:21 - 11:23 11:24 - 11:26 11:27 - 11:29 11:30 - 11:32 11:33 - 11:35 11:36 - 11:38 11:39 - 11:41 11:42 - 11:44 11:45 - 11:47 11 :48 - 11:50 11:51 - 11:53 11:54 - 11:56 Opacity Sum 0 0 0 0 20 50 5 0 30 0 0 0 0 0 Average 0 0 0 0 1.7 4.2 0.4 0 2.5 0 0 0 0 0 Observer 2 Time start-end 11:15 - 11:17 11:18 - 11:20 11:21 - 11:23 11:24 - 11:26 11:27 - 11:29 11:30 - 11:32 11:33 - 11:35 11 :36 - 11 :38 11:39 - 11:41 11:42 - 11:44 11:45 - 11:47 11:48 - 11 :50 11:51 - 11:53 11:54 - 11:56 Opacity Sum 0 0 0 0 0 10 5 5 0 0 0 0 0 0 Average 0 0 0 0 0 0.8 0.4 0.4 0 0 0 0 0 0 2-28 ------- Test No. TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY NM-2 Hours of observation 9:30 - 11:39 Date May 13. 1981 Source: North mixer baqhouse Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Observer 1 Time start-end 9:30 - 9:32 9:33 - 9:35 9:36 - 9:38 9:39 - 9:41 9:42 - 9:44 9:45 - 9:47 9:48 - 9:50 9:51 - 9:53 9:54 - 9:56 9:57 - 9:59 10:00 - 10:02 10:03 - 10:05 10:06 - 10:08 10:09 - 10:11 10:12 - 10:14 10:15 - 10:17 10:18 - 10:20 10:21 - 10:23 10:24 - 10:26 10:27 - 10:29 10:39 - 10:41 10:42 - 10:44 10:45 - 10:47 10:48 - 10:50 10:51 - 10:53 10:54 - 10:56 10:57 - 10:59 11:00 - 11:02 11:03 - 11:05 11:06 - 11:08 11:09 - 11:11 Opacity Sum 0 0 0 0 L 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 9:30 - 9:32 9:33 - 9:35 9:36 - 9:3R 9:39 - 9:41 9:42 - 9:44 9:45 - 9:47 9:48 - 9:50 9:51 - 9:53 9:54 - 9:56 9:57 - 9:59 10:00 - 10:02 10:03 - 10:05 10:06 - 10:08 10:09 - 10:11 10:12 - 10:14 10:15 - 10:17 10:18 - 10:20 10:21 - 10:23 10:24 - 10:26 10:27 - 10:29 10:40 - 10:42 10:43 - 10:45 10:46 - 10:48 10:49 - 10:51 10:52 - 10:54 10:55 - 10:57 10:58 - 11:00 11:01 - 11:03 11:04 - 11:06 11:07 - 11:09 11:10 - 11:12 Opacity Sum 0 0 n 0 0 0 0 n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ' 0 0 0 0 Average 0 n n 0 0 0 0 n n n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2-29 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. NM-2 (continued) Hours of observation 9:30 - 11:39 Date May 13, 1981 Source: North mixer bagho.use Set No. 32 33 34 35 36 37 38 39 40 Observer 1 Time start-end 11:12 - 11:14 11:15 - 11:17 11:18 - 11:20 11:21 - 11:23 11:24 - 11:26 11:27 - 11:29 11:30 - 11:32 11:33 - 11:35 11:36 - 11:38 Opacity Sum 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 11:13 - 11:15 11:16 - 11:18 11:19 - 11:21 11:22 - 11:24 11:25 - 11:27 11:28 - 11:30 11:31 - 11:33 11:34 - 11:36 11:37 - 11:39 Opacity Sum 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 2-30 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. NM-3 Hours of observation 10:45 - 11:44 Date May 14, 1981 Source: North mixer baghause Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Observer 1 Time start-end 10:45 - 10:47 10:48 - 10:50 10:51 - 10:53 10:54 - 10:56 10:57 - 10:59 11:00 - 11:02 11:03 - 11:05 11 : 06 - 1 1 : 08 11:09 - 11:11 11:12 - 11:14 11:15 - 11:17 11:18 - 11:20 11:21 - 11:23 11:24 - 11:26 11:27 - 11:29 11:30 - 11:32 11:33 - 11:35 11:36 - 11:38 11:39 - 11:41 11:42 - 11:44 > Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 . Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 10:45 - 10:47 10:48 - 10:50 10:51 - 10:53 10:54 - 10:56 10:57 - 10:59 11:00 - 11:02 11:03 - 11:05 11:06 - 11:08 11:09 - 11:11 11:12 - 11:14 11:15 - 11:17 11:18 - 11:20 11:21 - 11:23 11:24 - 11:26 11:27 - 11:29 11:30 - 11:32 11:33 - 11:35 11:36 - 11:38 11:39 - 11:41 11:42 - 11:44 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 n 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2-31 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. NM-4 Hours of observation 9:30 - 11:39 Date May 15. 1981 Source: North mixer baghonse Set No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Observer 1 Time start-end 9:30 - 9:32 9:33 - 9:35 9:36 - 9:38 9:39 - 9:41 9:42 - 9:44 9:45 - 9:47 9:48 - 9:50 9:51 - 9:53 9:54 - 9:56 9:57 - 9:59 10:00 - 10:02 10:03 - 10:05 10:06 - 10:08 10:09 - 10:11 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10:12 - 10:14 0 10:15 - 10:17 10:18 - 10:2C 10:21 - 10:23 10:24 - 10:26 10:27 - 10:29 10:40 - 10:42 10:43 - 10:45 0 0 0 0 0 0 0 10:46 - 10:48| 0 10:49 - 10:51 10:52 - 10:54 10:55 - 10:57 10:58 - 11:00 11:01 - 11:03 11:04 - 11:06 11:07 - 11:09 11:10 - 11:12 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 9:30 - 9:32 9:33 - 9:35 9:36 - 9:38 9:39 - 9:41 9:42 - 9:44 9:45 - 9:47 9:48 - 9:50 9:51 - 9:53 9:54 - 9:56 9:57 - 9:59 10:00 - 10:02 10:03 - 10:05 10:06 - 10:08 10:09 - 10:11 10:12 - 10:14 10:15 - 10:17 10:18 - 10:20 10:21 - 10:23 10:24 - 10:26 10:27 - 10:29 10:40 - 10:42 10:43 - 10:45 10:46 - 10:48 10:49 - 10:51 10:52 - 10:54 10:55 - 10:57 10:58 - 11:00 11:01 - 11:03 11:04 - 11:06 11:07 - 11:09 11:10 - 11:12 Opacity Sum 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2-32 ------- TABLE 2-3. SUMMARY OF THREE-MINUTE AVERAGE OPACITY Test No. NM-4 (continued) Hours of observation 9:30 - 11:39 Date May 15, 1981 Source: North mixer baghonse Set No. 32 33 34 35 36 37 38 39 40 Observer 1 Time start-end 11:13 - 11:15 11:16 - 11:18 11:19 - 11:21 11:22 - 11:24 11:25 - 11:27 11:28 - 11:30 11:31 - 11:33 11:34 - 11:36 11:37 - 11:39 Opacity Sum 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 Observer 2 Time start-end 11:13 - 11:15 11:16 - 11:18 11:19 - 11:21 11:22 - 11:24 Jl:25 - 11:27 11:28 - 11:30 11:31 - 11:33 11:34 - 11:36 LJ1:37 - 11:39 Opacity Sum 0 0 0 0 0 0 0 0 0 Average 0 0 0 0 0 0 0 0 0 2-33 ------- 3.0 SOURCE DESCRIPTION The melt shop at U.S. Steel houses three basic oxygen furnaces. The unit tested was Furnace C, which is a Q-BOF or bottom oxygen blown furnace. Furnace C is equipped with a fugitive emission control system. This system consists of a canopy hood and the necessary duct work to transport emissions to a positive pressure baghouse. This baghouse also receives fugitive emissions from the south hot metal mixer which includes a ladle transfer hood and a torpedo car transfer hood. The north hot metal mixer station, which includes a ladle transfer hood and a torpedo car transfer hood, is vented to a separate baghouse. Tables 3-1 and 3-2 summarize the incidence of hot metal pouring at the south and north hot metal mixers, respectively. ------- TABLE 3-1. SOUTH MIXER BAGHOUSE HOT METAL TRANSFERS Date, 1981 5/13 5/14 5/15 Torpedo car dump time Start 15:59 16:02 10:22 10:25 12:56 13:04 13:08 14:46 14:52 14:58 16:13 16:17 15:44 15:48 15:53 Finish 16:01 16:04 10:24 10:27 12:58 13:06 13:10 14:49 14:55 15:01 16:15 16:19 15:46 15:50 15:55 Time ladle In 15:17 09:32 09:43 09:55 10:23 13:00 13:19 13:29 14:40 15:14 15:46 16:15 14:02 15:52 16:19 Out 14:42 16:10 09:28 09:38 09:48 10:00 12:54 13:17 13:24 13:34 15:08 15:18 16:10 16:26 14:32 16:03 a Time melt poured 14:34 16:08 09:35 09:44 09:57 10:31 12:29 13:13 13:21 13:30 15:06 15:15 16:07 16:22 14:27 16:00 Safe viewing location for observing transfers. 3-: ------- TABLE 3-2. NORTH MIXER BAGHOUSE HOT METAL TRANSFERS Date, 1981 5/12 5/13 5/14 5/15 Torpedo car dump time Start 10:39 10:43 11:06 11:13 11:24 11:37 11:41 Finish 10:41 10:46 11:11 11:16 11:27 11:39 11:43 Time ladle In 11:17 09:32 09:47 10:19 10:42 11:24 10:44 11:30 09:36 09:49 10:02 10:24 Out 11:23 09:26 09:42 09:50 10:27 10:50 11:31 10:51 11:38 09:43 09:56 10:09 10:30 a Time melt sampled 11:22 09:41 09:49 10:26 10:49 11:30 10:50 11:37 09:42 10:08 10:29 Ladle transfers made below ground level so not visible from recommended safe viewing location. Melt is sampled just after pouring so sample time is =1 minute after transfer is made. 3-3 ------- 4.0 TEST PROCEDURES All opacity measurements were recorded according to EPA Method 9 procedures by a pair of certified observers. During each test both observers recorded emissions simultaneously at the same source. Special precautions were taken to ensure that observers were properly positioned with respect to the sun angle and the plume. The position of the observer with respect to the sun is illustrated on the back of the field data summary sheet for each test. Data obtained during each test were reduced in six-minute sets in accordance with the procedure outlined in EPA Method 9. Data were taken at fifteen second intervals for one hour. At the end of each hour the observers received a ten minute break to prevent eye fatigue. Copies of the observer's certification appear in Appendix C. Due to the orientation of the outlet and location of the south mixer baghouse, opacity measurements could not be obtained during the morning hours consistent with Method 9 sun angle re- quirements. Therefore, opacity measurements were recorded at the north mixer baghouse during the morning hours and at the south mixer baghouse during the afternoon hours. Figure 4-1 presents a diagram of the Q-BOP shop and illustrates the locations of the north and south baghouses along with the locations of the observers during the survey. 4-1 ------- N NORTH BAGHOUSE TEEMING SHOP SOUTH BAGHOUSE N P.M. V t U X c g U- § ee. 1 \ NORTH MIXER i i CANOPY HOOD o SOUTH MIXER rc ] c 3 C II UDStKVtK LULHIlUn A. PI o- o- SCRUBBER STACKS o- Figure 4-1. Q-BOP shop, U.S. Steel, Fair-field, Alabama. 4-2 ------- Due to the unavailability of the correct sun angle during test USS-2 on May 12, 1981, data collected during that run is of questionable value. 4-3 ------- |