United States
            Environmental Protection
            Agency
Office of Air Quality
Planning and Standards
Research Triangle Park NC 27711
EMB Report 79-CKO-23
November 1979
            Air
-&EPA     Coke Oven Emissions
           Visible Observations of
           Coke Oven Door Leaks

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      VISIBLE OBSERVATIONS OF  COKE  OVEN
                 DOOR LEAKS
              Prepared for the

    U.S. Environmental Protection Agency
          Emission Measurement Branch
Research Triangle Park, North Carolina  27711
                  Prepared by
   Clayton Environmental Consultants," Inc,
            25711 Southfield Road
        Southfield, Michigan  48075
          EMB REPORT NO.  79-CKO-23

             Work Assignment 19

          Contract No.   68-02-2817
               December 1979

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                  TABLE OF CONTENTS
                                *



                                                    Page






1.0   Introduction                                   1




2.0   Discussion of Results                          2




3.0   Process Description and  Operation              8




4.0   Observation Locations                          9




5.0   Observation Procedures                        11









APPENDICES




A.    Project Participants




B.    Field Data Sheets




C.    Draft Method 109  (Addendum  to  Method


      109)




D.    Method 9

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                   LIST OF TABLES

Table                                            Page

 2.1     Summary of fugitive emissions             3
         observations
                                                   6
 2.2     Summary of visible emissions

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                  LIST OF FIGURES







Figure                                            Page




  4.1     Plan view of battery orientations         9

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                   1.0  INTRODUCTION




     The U.S. Environmental Protection Agency  (EPA)  re-




tained Clayton Environmental Consultants,  Inc.   to conduct




visible emission observations of coke oven battery doors




at four (4) coke oven plants.  The batteries observed  are




as follows:  Bethlehem Steel, Bethlehem,  Pennsylvania,




Battery A  (September 11, 1979); Koppers  Steel, Erie,




Pennsylvania, Batteries A and B (September 12, 1979);




Great Lakes Steel, Division of National  Steel  Corporation,




Detroit, Michigan, Battery 5,  (September  18, 1979);  and,




Kaiser Steel, Fontana, California, Batteries F and G




(September 20, 1979).  EPA Draft Method  109  (and the




Addendum to Method 109) was incorporated  by  all  observers,




as well as Method 9.  Both methods are presented in




Appendices C and D, respectively.




      The results of  this study will  be used  in research




and development efforts for a  state-of-the-art fugitive




emission evaluation  of coke oven door  leaks.   This  study




was commissioned as  Project No. 79-CKO-23,  Contract




No. 68-02-2817, Work Assignment 19.

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              2.0  DISCUSSION OF RESULTS




     Table 2.1. presents a summary of the  fugitive




emissions observations obtained during these studies.




The leaking coke oven door emission rates  (expressed




as a percent of the total doors) are presented for the




entire battery and both the coke side and  push side




doors for each run for each observer.  Also included




in this table are the observed total number of leaking




doors and other types of leaks.  In both these data




summaries, the number of observed leaks were combined




over the number of runs conducted at each  site for




each observer.




     The emission rate was calculated as follows.




For each run, the total number of leaking  oven doors




and leaking chuck doors were summed individually for




both the push side and coke side.  These sums were then




divided by the total number of ovens on the battery and




then multiplied by 100 to determine the percentage of




leaking doors.  To obtain the total emission rate for




the entire battery, first, the number of leaking doors




from all the runs for both the push side and the coke




side were summed.   Next,  the total number  of push side




and coke side observation runs were multiplied by the




number of ovens in the battery.  Then the  total number of




leaking doors were divided by this product.  At Kaiser




Steel,  four ovens (257,  307,  327, and 341) were undergoing
                      - 2 -

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                                      TABLE 2.1.  SUMMARY OF FUGITIVE EMISSIONS OBSERVATIONS
Plant
Loca tion

Bethlehem
Steel
(Battery A)
80 ovens
Observer

1
2
3
Average

Koppers Steel
(Batteries
A & B)
58 ovens
1

2

3
Average

Great Lakes
Steel
(Battery 5)
85 ovens
1

3

4
Average

(Battery F)
44 ovens
1
3
4
Kaiser
Steel Average

(Battery G)
42 ovens
1
3
4
Average

Total
No. of
Leaking

142
161
130
144
101

101

71
91
274

211

237
241
65
51
52
56
54
43
41
46

Total
Emission
Rate For
Entire
Battery
3C
34
27
30
15

15

10
13
54

41

46
47
12
10
10
11
11
8.5
8.1
9.2

Coke Oven Door Emission Rate, Percent of Total Doors
Run Number
1
PS
31
40
34
35
16

19

8.6
15
39

25

27
30
20
23
20
21
9.5
4.8
2.4
5.6

CS
27
29
21
26
14

21

3.4
13
61

38

34
44
9.1
9.1
9.1
9.1
7.1
4.8
2.4
4.8

2
PS
33
36
29
33
14

21

12
16
55

52

62
56
16
20
18
18
26
24
24
25

CS
30
38
29
32
6.9

6.9

1.7
5.2
64

44

46
51
9.1
4.5
4.5
6.0
4.8
4.8
4.8
4.8
3
PS
34
32
28
31
19

21

17
19
65

58

62
62
18
23
24
22
29
21
19
23

CS
22
26
22
23
5.2

5.2

6.9
5.8
39

33

47
40
14
6.8
9.1
10
12
4.8
4.8
7.2

4
PS
CS
:
—
17

19

19
18
14

12

16
14
—
—
16
14
14
15
21
24
29
25

11
4.5
9.1
8.2
2.4
0
2.4
1.6

5
PS CS
—
—
—
—
16 29

5.2 22

8.6 16
9.9 22
—

—

—
—
9.1 9.1
2.3 2.3
2.3 2.3
4.6 4.6
10 0
7.1 0
4.8 0
7.3 0

6
PS CS
—
—
—
—
12 12

12 10

5.2 8.6
9.7 10
—

—

— —
—
6.8 9.1
4.5 2.3
4.5 2.3
5.3 4.6
7.1 0
4.8 2.4
4.8 0
5.6 0.8

AVG
PS
33
36
30
33
16

16

12
15
53

45

50
49
14
14
14
14
17
14
14
15

CS
26
31
24
27
14

13

8.8
12
55

38

42
45
10
4.9
6. 1
7. 0
4.4
2.8
2.4
3.2

Other Types
of Leaks 3

?S CS
J-ll, J-13,
B-l, L-l B-2, L-l
J-l J-3
J-5, L-9 J-17, B-l
— —
J-2 j-2

— —

- J-4, B-l
— —
B-l B-10

J-l, B-3 J-24, B-12

— —
— —
— —
— B-l
J-l —
— —
- —
— -
— —
— —

  The observers are as follows:  (1) G. Santorilla;  (2) B. Bird,  (3) D. Lazarevic;  (4) M.  Coffman.

  These numbers are the combined number of leaking doors from all the runs conducted at  each  plant,  per observer.
3 Other types of leaks are designated  as  follows-   J=Jamb leak;  B-Buckstay leak; L=Lintel area.  The number  following
  the letter  is  the  combined  number of leaks from all  the runs conducted at each plant, per observer.

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maintenance  and  were  not  included  in  the  calculation




of  the  emission  rate,  as  described.   Therefore,  total




oven  numbers  of  44  for Battery  F and  42  for  Battery




G were  used  in determining  the  emission  rate.




      The  average variation about  the  mean observation




between observers  (based  on total  runs completed)  are




as  follows:




                       TABLE 2.1A
Plant
Bethlehem Steel
Koppers Steel
Great Lakes Steel
Kaiser Steel
Battery F
Battery G
Variation about the mean observa-
tion between observers, percent
Pushside
33+3
15+3
49+4
14 + 0
15+2
Coke
27 ±
12 +
45 +
7.0 +
3.2 +
side
4
4
10
3
1
      As can be noted, the average variation between




observers for all five coke oven batteries  (pushside




and cokeside) is about + 4-percent of the mean at each




plant.   Therefore, due to the close agreement in observa-




tions between observers at any one plant, it is indicated




that those data are representative of the conditions




encountered at any one battery.  This average does not
                       - 4 -

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 include  the  + 10-percent  cokeside  variation,  since
                               *
 this  number  was  expected  to  be very  high  considering

 the difficulties  encountered in  observing the  cokeside

 of Battery 5 at  Great  Lakes  Steel.

      The overall  range  of  observations, irrespective

 of observers,  for all  runs conducted  at any one

 battery  are:

                      TABLE  2.IB


Plant

Range in
rate for


coke oven door
all observers ,


Pushside
Bethlehem Steel 28 -
Koppers Steel 5.2 -
Great Lakes Steel 25 -
Kaiser Steel
Battery F 2.3 -
Battery G 2.4 -
40
21
65

23
29


Cokes
21 -
1.7 -
33 -

2.3 -
0 -
emi s sion
percent


ide
38
29
61

14
12
Opacities

     Table 2.2. presents a summary of the visible emissions,

Opacity observations were totaled for each run and

assigned to the appropriate percent opacity range. Due

to the difficulties encountered in reading opacities

(see Section 5.0), the number of opacity readings in com-

parison to the total number of leaking doors were very
                          -  5 -

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                                                     TABLE 2.2.  SUMMARY OF VISIBLE EMISSIONS
Plant
Location
Be thlehem
Steel
(Battery A)
Run
Number
1
2
3
Average

Koppers Steel
(Batteries
A & By


I
2
3
4
5
6
Average
Great Lakes
Steel
(Battery 5)
1
2
3
Average


Kaiser
Steel
(Battery F)


1
2
3
4
5
6
Average


Kaiser
Steel
(Battery G)


1
2
3
4
5
6
Average
Observer 1
Opacity, percent
0-10
8
17
12
12
3
2
3
4
1
-
3
1
1
4
-
1
1
-
2
4
3
4
4
.
1
3
15-25 | 30-45|>45
13 3 -
13 2
41-
10 2 -
-
1 - -
1
4 - -
1 - -
2 - -
2 4 1
10 1 3
122
422
2
1
1 - -
2
.
11-
21-
1 - -
1 - -
1 - -
1 - -
1 - -
1
Observer 2
Opacity, percent
0-10 |!5-25 |30-45 |>45
-
-
.
-
-
.
-
Old not observe
at this plant



Did not observe
at this plant





Did not observe
at this plant



Observer 3
Opacity,
0-10|15-25
45 12
38 7
38 3
40 7
7
8
12 2
19 1
16 2
9 1
12 2
9 8
33 17
24 17
22 14
8 5
8 2
6
2
1
-
5 4
2 2
10 2
1 1
-
2
4 2
percent
30-45 | >45
4 1
6 1
1 1
4 1
-
1
-
-
1
5 10
14 16
5 7
8 11
-
1
~ -
-
1
1 1
-
-
.
-
1
1
Observer 4
Opacity, percent
0-10 115-25 130-45 l>45
Did not observe
at this plant


Did not observe
at this plant



123
228
1 3
2 2 5
1
-
.
1 - -
1
11-
1
1 - -
1
-
-
11-
Commen t s 1
Sun In «yes creating some diffi-
culty m reading opacities, tun
backlighting emlss ions , very fine
dust particles everywhere, oren
smoking so badly, can't deteraine
52§rsof leak besidea ovet> «• chuck



read opacities.
Area very haiy



Vieving obstructed by sheet piling
maintenance bldg .conveyer belt
(coke side) .difficult reading opa-
cities, very hazy, oven 47-57 read
at angle due to obstructions,
sun in eves.


*


Sun in eyes, difficult to
read opacities, very hazy.





Observers are as follows    (1) G   Santortlla  (2)  B.  Bird  (3)  D.  Lazarevie (4) M. Coffman






  Comments represent those  of all  three  observers from all  runs  conducted.

-------
small.  However, it can be seen that approximately




75-percent of all opacity readings fall within




the 0 to 25-percent range.  Those readings greater




than 45 usually occurred either immediately or




within one-half hour after the oven was charged.
                        - 7 -

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  3.0  PROCESS  DESCRIPTION AND OPERATION







To be supplied  and  completed by E.P.A.
                    -  8  -

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              4.0  OBSERVATION LOCATIONS




     Figure 4.1 presents a plan view of the coke  oven




batteries observed.  Battery orientation  is presented,




along with the designation of coke side and push  side,




and oven door numbers.




     For safety reasons, observations were made  from




outside the pusher machine and quench car  tracks,  thus




placing the observers 25 to 50 feet away  from  the  battery.




All observations, except for those at two  plants,  were




made from ground level.  The entire coke  side  of  Battery




A at Bethlehem Steel was viewed from a catwalk,  approxi-




mately 30 feet above ground level and 20  feet  above  the




quench car.  Half of the coke side of Battery  5  at Great




Lakes Steel was viewed  from a catwalk located  approximately




10 feet above ground level.
                         -  9  -

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                                      cs
                                   88
 N
Battery A
                                   88
             Bethlehem Steel, PA
                  80 ovens
                                     PS
 N
1 23
Battery A
1 23

24 58
Battery B
24 58
                                      CS
              Koppers Steel, PA
                  58 ovens
                                      PS
 N
        94
Battery 5
        94
                                      CS
            Great Lakes Steel, MI
                  85 ovens
                                      PS
 N
349 301
Battery G
349 301

299 251
Battery F
299 251
                                      CS
             Kaiser Steel,  CA
                 86 ovens
                                      PS
Figure 4.1.  Plan view of battery orientations
                      -  10  -

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            5.0.  OBSERVATION PROCEDURES


     Visible emission observations were performed in
                                «


accordance with EPA Draft Method 109  (and Addendum  to



Method 109),Determination of Visible Emissions from



Coke Oven Batteries,	Part C; and EPA Method 9, Visual



Determination  of the Opacity of Emissions from  Stationary



Sources.


     Draft Method 109 requires one observer, but  three


observers were used for the purpose of this study.



According to the Addendum to Draft Method 109, all  three


observers made simultaneous traverses of each battery



side.  Two of the observers started their traverse



simultaneously from opposite ends of the battery  on either


the coke side or the push side.  The third observer started



the traverse from either end not less than 1-minute nor



more than 2-minutes after the first two observers began



traversing.  Upon completing a traverse of either the coke


or push side, the observers moved to the opposite side of



the battery to inspect the remaining doors and complete  the


run.  Therefore, a run consisted of a traverse of both the



coke side and push side of a battery.  A minimum  of three


runs were conducted for each battery at each location.



     Jamb, buckstay, and  lintel  leaks were documented  by


the  observers,  in addition  to  oven  door  and  chuck door


leaks.  However, when  certain  sun  and wind conditions  ex-



isted,  and when  oven doors  were  observed  at  an  angle,  as



at  Great  Lakes  Steel,  distinguishing  between  these  various






                         - 11 -

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types of leaks was impossible.  Even when  conditions
                                %
were favorable, distinguishing between a jamb  leak  and

a buckstay leak or between a jamb leak and  an  oven  door

leak, at 50 feet, was very difficult.

     Several problems were encountered during  this  study

which made observations of the coke oven battery  doors

extremely difficult.  Obstructions, such as  push  cars,

door cars, quench cars, and other equipment  located on

the battery, resulted in frequent delays.   Some  interrup-

tions were caused by plant personnel taking  breaks.  The

workers would leave  the equipment in front  of  the oven

doors, making observations in those areas  impossible.

Some breaks were greater than 20 minutes.

     Draft EPA Method 109 requires  that  a  single  observation

run of a battery be  completed within 45 minutes.   In  all

cases, except at Koppers Steel, this time  requirement

was met.  At Koppers Steel, the quench car  (when  operating)

obstructed the view  of approximately 25  of  58  oven  doors.

Therefore, when several ovens in close proximity  were being

pushed, viewing x^as  difficult. As a  result,  runs  4,  5,  and

6 were 73, 47, and 56 minutes in duration,  respectively.

     Viewing of oven doors was  interrrupted  several times

at Bethlehem Steel.  Observations were made  along a catwalk,

located approximately 30 feet above ground  level  and  20  feet

above the quench car.  Upon return  from  the  quench  tower,

the  steaming coke is dumped into a  bin and  eventually taken



                       - 12 -

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by conveyor to awaiting  railroad  cars.   The  entire




catwalk and the observer would be engulfed in  steam




during this dumping procedure.




     The sun created several problems.   When shining




in the observers' eyes,  it made opacity  readings  and




door leak inspections difficult to execute.  Fine




dust particles, which were always present in the




battery area, created a haze when backlighted  by  the




sun.  Shadowed coke oven doors were  difficult to




view due to the lack of  light, which was dependent




upon the sun's orientation.




     The wind also created some problems.  Dust,




which had settled in the battery area, along with




smoke from smoking oven doors, would be  carried




sometimes across the entire battery, obscuring vision




of the remaining oven doors.   Winds during the study




ranged from 0 to 15 miles per hour (mph).  Those




winds ranging upwards from 5 mph created the most




problems.




     Another problem was encountered during the study




at Great Lakes Steel.  Oven doors 44 through 94 were




obstructed by a conveyor belt and a building.  Observers




had to view the oven doors under the conveyor belt and




in-between its structural supports (outside the quench




car tracks).  Approximately one-half of  these oven doors









                      - 13 -

-------
were observed at  an angle  ranging  from  0°  to  45°.




Therefore, determining which  doors were  leaking




and the type of leak was very difficult,  if not




impossible at times.  This was especially  true when




oven doors were leaking heavily, filling  the  entire




area with smoke.




     At the request of Lee Beck, the EPA  Lead  Engineer,




the two batteries  (A and B) at Koppers  Steel  were  observed




as one, since only one push car/quench  car unit  serviced




both batteries.   Batteries G  and F at Kaiser  Steel were




treated as separate batteries  since each battery was




serviced by an individual push car/quench  car unit.




Also, at Kaiser Steel, ovens  257, 307,  327, and  341




were undergoing maintenance work.  Therefore, these




ovens were not included in the data reduction.




     Oven door inspections at Kaiser Steel were  conducted




as follows:   a traverse of the coke side  included ob-




serving the oven doors of Battery F and then  repositioning




to observe those of Battery G.  All three observers then




moved to the push side and followed this same procedure.





Opacity Readings




     The opacity of the emissions from  the oven  doors were




recorded by certified visible emission  readers as  requested




in the Addendum to Draft Method 109. Upon  noting an oven  door




or chuck door leak, the observer looked at the lintel area




above the door to determine the opacity of the emission.








                         -  14  -

-------
     The problems encountered due to the position of  the




sun made determining opacities of emissions from oven  door




leaks impossible at most times.  Many times the leaks  were




so small that the smoke never reached the lintel area.




This area, especially when the observer was facing  into




the sun, was impossible to read.
                     -  15 -

-------
     APPENDIX A




PROJECT PARTICIPANTS

-------
                 PROJECT  PARTICIPANTS
Clayton Environmental  Consultants,  Inc.
George M. Santorilla


Bruce G. Bird


Michael A. Coffman


Dusanka Lazarevic
Research Triangle Institute
William Klotz
Environmental Design
Specialis t

Source Testing
Specialis t

Industrial Hygiene
Technician

Environmental Data
Special is t
(Project  Leader)
U.S. Environmental Protection  Agency

Lee Beck

Daniel G. Bivins

-------
   APPENDIX  B




FIELD DATA SHEETS

-------
                                                                                       i    -4-
&•,
      :
•"** • * ^«i •
•/-**ivt /
A
                              Tout
                              number of:
             Oven
             doors
                                               Chuck
                                               doors'
  K&Mtia sun position, wind speed and direction, and location of traverse:
         Run numliar :,
        ' •- -  S'
        ' S
       \o- v
                                                                                    cs'
                                                                                    ?s
                     Oven
                    number
                    3
                      7
                     l;
                   20
                              Visible emissions
Oven
door
Chuck
door
                                      •y
          X
                                      Y
           X
          X
                                    •  X
                                                          r\-<^
                                              r-
                                    Comments
                                             Zo
                                              /o

-------
Lc;s;ion!:
Sitter/ number:,
                                               inspector:
                                               Run number:
    ii.T>i travcrsa
*   l imj

j     s.ifieu/
'    coraplated
  (PS/CS)
                 Oven
                 number
                          Visible emissions
Oven '
.Door '
Chuck
Door
                J«i
Comments


                                   X
                                   X

      tt
                  57
                                  X
                           X
                                                      L-
                                                                    /
                 74
                          X
                           X
                                                             TTTh

                                         5"

                                                                                     QlJ
                                                    o

-------
  9,nyj•
                             Inspector:
littery number:    H
  Ti>~i< traverse
    Stor;eu'/
 (PS/CS)
       '
    -VO-1
        tJ  •"
               Oven
               number
              11
              •11
4:1
41
         Visible emissions
        Oven '
        JDoor '
                       X
          Y
                        X'
          X
                        X
                Chuck
                Door
                                               £*  T*
                                     1
                                    2-5
                      £0
                                     \o\
Commsrus
                                                   f Do or-
                                                   S' 2-
                                                 £

-------
Location',:
Bitter/ number:,
                     inspector: <

                     Data  ,:.
                     P.ur> number:
      traverse
I     started/
•    completed

  (PS/CS)
                Oven
                number
                        Visiuia c.Tiissioiis
 Oven  '
 .Door  '
Chuck
Door

Comments
                                          \n?/* Of* floor-
                         Y-
Ui
          nns'  (*
                 9)
  K
                        X
                II
X
                 "1?
   "
                         X
         link

-------
  number:,
I   Tisn* tss
  competed

(PS/CS)
                          Da
                                        te  ..   9/7
                          P,ur. nurr.btr:
Oven
number

              2.
              ^\
             3]
 4U
                    Visiuia Ginissioiis
                      Oven '
                      .Door '
       X
                     X
                     X
Chuck
Door
                            X
                            Xi
                            y
                           y
                            X
                           X
                    j
                       i m^*^*
                                   p^rf~
                                   s~
Comments
                              0
                                     U
                                   lo
                     •5"
                                  2-f
                                  ID-
                      OL
                       3o
                      10
                                                             &

-------
       number:.
                                                   Inspector:,

                                                   Data   *:
                       Bur, nurr.ber:
    (?S/CS)
                    Oven
                   number
                            Visibia emissions
Oven  '
.Door  '
Chuck
Door
                J
Comments
                  -I
                  74
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-------

Istter/number:.
>»»•«»'=
P.ur. nutr.baf:   N. ""  7
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-------
                                                                                           4A
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                                     ctor:    ^
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                                                  Inspec
                                                  ~
                                                  Bur, number:
                                                                 "" 2>  '
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(PS/CS)
Oven
number
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Oven
I)oor
Chuck
Door
Comments
                                           '2L
                           X
                n
                          ]i

-------
number:,
                          Bur. nacriber:
|   ii.-.ia trav;rs3
    started/
   completed

  (PS/CS)
           Oven
           number
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       Oven '
       JDoor "
Chuck
Door
                    J
Comments
                         Y
                     /r
                            1-4
                               '/ii
                  ^
II
                        X
                                                                  7
                         A
           1
               y
                  XT
              X
                  x-
                   JJa
                        X
                  X
                        K
                               i
                         K
              -
               V
                  K
                               '  10

-------
»Cortij>BiV/i' • *.-
  »;ury nunioer:,
                                                               Data    ':
                                                                            Tfl ~-'
                                                              Ruri number:   |[t_>
'     n.Tij traverss
)       started/
 i
   (PS/CS)
                       Oven
                       number
                                  Visible emissions
Oven  '
.Door  '
Chuck
Door
                                                                               Comments
                     ^1

                                                       5
                          I
                                                       r
                                              X

-------
ocstioul:
                                                                    Data
:;;er/ number: ,
                                                                    P.ur, nurr.bw:      f\ J 3

-------
Baiter/ numoen,
                                      P.ur, narr.Ler:
       started/
     completed

   (PS/CS)
 Oven
number
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Oven  '
JDoor  '
Chuck
Door
                              J
Comments
                       r


-------
§«.,.,, lL,4-LMfcfc. ^e-f - . inS3Mto,: . M**>S>

i.3,,vp,83.(s).: A.,, !"') number of: rinor<;
^idiiata san position, v.
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| com*:*
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number
^
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•7-7
7d '
^
&
^

-------
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inspector:
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-------
                                                                                                      .of.
Location',:
 stury number:	n
                           Da
                                      ta   ;  ^ / "
                                    Fiuri nurr.ber:
     co.-npleiej

   (PS/CS)
Oven
number
                              Visible c.-nissions
Oven '
.Door '
Chuck
Door
Comments
                    14
          (X
                               IX
                               (X
                   1C,
                                               -j
                    M
                    r
                   ii.
                              •X

-------
                                                                                                                        -of.
ocation: .
 tter/ number: t
inspector:




Data    •;
Rur. number:      _/,
1 Tim* travifsa
$ itarieu/
) competed
(PS/CS)
c/*


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number
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.
•

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.
• -

-------
                    • I
'   Inspector: . . \r> k'fc?
"Sit-on: £M<$^ ^-x- lv A Date: . . ^M'/T^ ,
••psny Fisp.(s):, . • '
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G-mbar n number of:
^dic^ta san position, v
Sky conaitio
nun num'jar
Tl.T.a travv'rso
-:?s/cs)
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i
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number
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door
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-------
    number:
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                                                         Data   .;     T////??
                                      Bur. number:     JU-
                                                                                                          cf_
 Ti.v.a t.-avsfs
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  cc.T.pUuci

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number
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.Door  '
Chuck
Door
Comments
                  2.J
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                   1 t
                                        X
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                   A

-------
                                                                                                                -of.
* ocsticm!:
I
utter/ number:,
                                                               inspector:.

                                                               Data    :
                                                              Run nj-iber:
    7ir.ia t.-avafsa
       started/
     complied

   (PS/CS)
                        Oven
                       number
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                                Oven '
                               .Door '
Chuck
Door
                       M
               tb
                                 I/
                                  t/

-------
                                                                                                                   ?afcO	of	
!.o;stion':
Bottery number:,
inspector: __



Data    :.	



Run number:
! Tirna traversa
j jtar.eJ/
• co.-npUted
(PS/CS)
^

1
?cxoC^
1 V^-z.
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-------
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                                                          ,ag
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i'.tery
                           Total
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                                                 Date:
                                  Oven
    D position, wind speed and direction, and location of traverse:


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    Kunnumbar :.
Chuck
doors•
    trcvorso
:?s/cs)
 Oven
number
                           Visible emissions
                         Oven
                         door
                                      Chuck
                                      door
                                                                  Comments
               A4*

-------
                                                                                                       .cf.
Battery r.j.v.bec:.
                                                         Inspector:..

                                                         Data    ;
                                    Run number:  //
     i
     completed

   (PS/CS)
 Oven
number
                               Visiliia emissions
Oven '
.Door '
Chuck
Door
Comments
                    24
                                        /x
                                         (X
                      11
          I/
                      3
                                        .  -I/
                    a
                              J/l

-------
                                                                                                            .of	I
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fctsstion',: Data { 7//Y/M
rettery number: _ RU.I njrr.ber: jli-~-
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-------
                                                         --_KE rsc—*•-  <_ =-.
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iwi'iiiUSJD position, wicid
Sky condition: _
Sun num'aar : .,
Q 1 11.Q '
UofAtx Date: T ..»//// i 7
SQf^lMU^MCy " ' ' . '•?"''•
Total •' Oven /*A Chuck ^
number of: doors - -' *" - dOOrc ^
spaed and o'irestion, and location o.traversa: ^J, loird ^^ .
xv ^ il A A 1 * H— ^jr r*\ " MI>
M)J\jCLj , (JUWJLJ. _ 	 	 	 " 	 '
V X' ^ - • * •
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           number
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           5$
            53-.
            5\
   y
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                                           *r
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                                v/
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          0
                            L2.L
/JT-cfc
                    5
                    5
                                        Id
                                        0
                                                                          0

-------
                                                                                                      -of.
      number: _
                                                 I

                                   . Inspector:     l)L

                                   .Dato   <    V/V/?f

                                    Hurt i
[    Tir.id travefsa
      starteo/
    completed

  (PS/CS)
 Oven
number
          Visibia emissions
Oven '
.Door '
Chuck
Door

Commertts
                                          y

                                                  5
                     £4
                                                  0
                     11
                                                                                         U
                      if
                             o
                     A
                    cX
                   ML
                   L/JjJL    /44&W- ^
                                         cX
                  <*—
-------
                                                                                                      of	
        number:,
                                                        Inspector^

                                                        Data   :
                          Run number:
.      s:ar;eJ/
}     completed

  (PS/CS)
                      Oven
                      number
                               VisiLIa emissions
Oven '
.Door '
Chuck
Door
                  J
CoiBra'ntt
                       5%
                                                 5
                                 S
          104?
            /
         5
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              57-
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                                 s
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                         ^
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                   (0
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                                                  6
                                                  0
                                                 D
                                                 5
                                 X
                  D
                                 s
                                                     0
                                                        u
                                                  5"


-------
                                                                                                     f.f
number:,
                                                    J!jJS2.e£lo£L
                                                    Data.
                  Rur, nuir.ber:
                                                          '
-------
                                                                                                 ?a&e	of.
Batter/ number:<
                                                      —.  Data   '; —
                                     F.un number:
                                                                                                        ^.v*2A
        ;ravcf»a
   (PS/CS)
 Oven
number
                               Visible emissions
Oven '
JDoor '
Chuck
Door
                            J
                                                                         Comments
                     71
                             5
                                                                          l
                                                             -fr
                                                                          o
                                                   0
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                            40 >i>A\Jb>
                                       f
                                                                         J
                    M
                                                 6   14,,..
                                                                         D
                                           y
                                  I/
                                                  y

-------
                                                                                                       ?a£8	of.
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-------
U--C.V Data: ?////??' ' '
• • • i
Co.r.psny F.ep.(s).'v • , '
• • .- , '
3s:tcr/ . total ;
cu.T.iir number of:
t»dicata san position, w
Sky cona'itio
Run nutnbar
* »••
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• :?s/cs)
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r 1
ind speed and direction, and location oft
i: • 	 ..
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doors
raversa:
-f 0 • ' 'i,1 (1
. ^y- ^£,(5
.
Oven
number
36,'
• If
^ •
^
51"
$5
5^
^
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•

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door
1 / -
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y
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. X
cX
J
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door
•

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• •
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-------
                                                                                          ?J{,8	Of.
l;tery nur.iuer:,
                fhuukhJ.
                                  inspector: _
                                             Dt
                                                     Data
                                    ri number:
     s:ar;eu/
    completed

  (PS/CS)
 Oven
number
                            Visible emissions
Oven f
.Door '
Chuck
Door
                           J
Commer'ls

                    II
                                                               r
 (03)
  33
                                        *T
  A   A


                   .21
                                              5"
                                              0
                                             £

-------
                                                                       t
Con.psny;
      number:,
                                    Inspector:     PL

                                    Data   t	
                                     Run number:
                                              &
      started/
     completed

   (PS/CS)
 Oven
number
                               Visible emissions
Oven '
.Door '
Chuck
Door
                             of
Comments
                      At
                     i/
                                                   D
                                                 3'
                                                  0
                       5
                                                   5"
                                                  0
                                                             u
                                                               r
                                                                r
                                                  5


-------
                                                                                                       Of.
 1 :°tion!:
      number:,
            ;
                                    P.ur. nurriber:
i    Tir.i* ;.'a\£CS
      StarteJ/
     co.-np!e;ed

   (PS/CS)
 Oven
number
          Visible emissions
Oven '
.Door '
Chuck
Door
                   J
Comments
                      H
                      /•r
                      if
                             0
                                       6
                                                r
                                                   0
                                                 5

                                v/
                     5/
           X
                               X
                    If
        15 it
                                X
                             0
                                X
                             <
                                       (Up
                                                                                                 _L_S
                                                                              (7
                                                                             ^Ct
                                X
                             6)
                                      r

-------
                                                                                                    I  •'
Co.r.psr.y
                                                      J,_ -Inspector:
                                                                         ricray *•*•«•
                                                                       /
                                   Total
   c.rr.bar
                        number of:
               Oven
               doors
   I^d^ta sun position, wind spaed and direction, and location of travels:


          Sky condition:                 •
                                                           ^-^..,I1A«
Chuck
doors'-
Run numaar  :
                               _'l
                                   L
                                                     cs
                                                                                                 ?s
  (     . ..-e Ifavirsj
                        Oven
                       number
                       5
                        A
                                   Vislbla emissions
                      Oven
                      door
                                  X'
                                   X
                                   X
                     JC
                                   X
Chuck
door
                                 X1-
                                         r
                                          \
                                            fl
                              Comir.e'nts

-------
                                                                                          .cf	f
ittary nunioer:,
                                                 P.ur,number:
    starteu/
 (PS/CS)
                  Oven
                 number
                          Visi'uia emissions
      Oven  '
      .Door  '
Chuck
Door
•,-P
lr\\
Comments

     ih
                           V
                  1
      X
J3
                          y
                   a

                         X"

-------
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                                                     .Inspec
                                                     ££
                               :tor: //Oj
                               -— "-'-^r-'-j^'
                                           	___J3a:a   .:_.
   number: _
                           Rur« nurrihef:
  »ima tra\£fsa
    StarteJ/
(PS/CS)
          Ts
                  Oven
                  number
                            Visiuia emissions
Oven '
.Door '
Chuck
Door
                    ?
                             X
                  ft

-------
                                                                                                         Cf.
C'   s
    nuRiaec
  completed

(PS/CS)
                                                ,  ,--
                                                         ywlor.         y..

                                                        _Data __ i     "_ I.1L 1 7  I
                                                         Ru.-i nurribar:
                      Oven
                      number
                             Visibia emissions
Oven  '
.Door  '
Chuck
Door
Comments

-------
                                                                       of	
Co.-.psayi
  (PS/CS)
 Oven
 number
                     Visibia emissions
Oven
.Door
Chuck
Door
                    4
Comments
              ar
                             X
                             X
                                  r
K7V
_1
                     X
                                    r
                     V'
               2-1
                    X
FT

-------
  number:
                                                  •> inspector:
                                  F.uri nuir.ber:
                                                                                                 Of.
   Slarteu'/
 completed
                 Oven
                 number
                          Vtsiblo emissions
         Oven  '
         .Door  '
Chuck
Door
Comments
           05
5*
                          X
                                                                     V)
/ 7.  i

      r/3-D

-------
                                                                                                    .of	I
  n.jjsny;
     number: ,
                                                      vJnsjector:
                          F.u.-i number:
|   Tiraa twvifs
      Started/
    complaiaci
                    Oven
                    number
 Visiuia cirtissious
Oven !
.Ooor '
Chuck
Door
Comments
                    V?
                                            V?
                              X
           ri)
           ',37)

-------
;:ury number:
                                                                                                 of
 (?s/cs)
                   Oven
                  number
                            Visiuia emissions
Oven '
.Door '
Chuck
Door
•,Y.r
\C'
Comments



-------
                                                                                                  of.
^?ai"pyi'/v
Sitter/ number:_
fofp€T5    '  •
                                                     inspector:
                                                     Data
                                                       Ru.-i nurr>ber:
                             6fA5
                                                                             ft
    Tir.ia traicfs
      started/
     completed

   (PS/CS)
                     Oven
                     number
                              Visible emissions
             Oven  '
             Door  '
Chuck
Door
                              J
Comments
                                                                                      A(.
                               y
                                                                    r ft/TT) <' n <" <
                                     X
                     /O
                               A-
                                                  /
           V.I
                              X'
                               y


-------
                                                                                                                cf
    nufi.ber:,
                                                           Jnspector:__   6?
                                                           *-**1Ptf"» ~"3-.S-"U« ' ** i '' i|n*.iiSi.iiii
                                        Run number:
   irr.j t.-j
  co.-npletej

(PS/CS)
 Oven
number
           Visible emission!
Oven  '
,Door  '
Chuck
Door

Comments
                               Y
                              \1

                                y
         L
                               X
                                                                        "' A '-


                                                      /.r
                                y.

-------
                                                                   L
p3.T/Rap.(s):'
,-msar
                               Total
                               number of:
                                                     Data:
                                         Oven
                                         doors
                                                               ,    / •   /    /
        n position, wind spaed and direction. autS location of traverse:


       Sky condition:        ......_•               -  --
       Kun numjar
7>'jar  :	r—   ^
                                           Chuck
                                           doors'-
                                                                                            ?s
                    Oven
                   number
                               Visible emissions
                Oven
                door
Chuck
door
                                                        Comments
                              X"
     17-
                                       X
                                        x
                               X
                                                                         u

-------
                                    i;   Inspector: .

                                        Data:
"*. • •., ~it
*/4»VCi /
                Total
                number of:
                            /
                                                         Oven
                                                         doors
^i'.iita sari position, wind spaed and direction, and location of traverse:


       Sky condition:,                 •	
       Run
         s\     .

r :      N~ "" V?

                                             Chuck
                                             doors
                                                                                 ts'
    Ovan
   number
                Vis.iiU emissions
                              Oven
                              door
Chuck
door
                                                                         Comir.snts

               Y-'
               Y
               X-
               V
                y
           r

-------
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                           es-
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.:©

-------
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4 / -
            7 A,


-------
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                                                                                     \  t
^^

-------
  £
   ' 0&     I
P^ArT    ^Af
 <-ra*T~
                          24
                          •*_•?
            <£
                   A
                      f A '
                                           . »x_

-------
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      °*
 (ot&
24
                                   LX.
                    -  A

-------



-------
Co—»ps.v/:.

LG;;;!C>I:
              f>J^
                                   J   Inspector: _L

                                       Dote:    .	
Company ngp.(s):'
                   jfcb
   C-.iT.iSr
ft   '
                                  Total
                                  number of:
                                                         Oven
                                                         doors
   UiliiUi SJ.T position, wind spaed and direction, and location of iravefsa:          \


          Sky condition: t
                                                                      5^
           Kun numaar :
Chuck
doors•
                                                                                                cs*
                                                                                                ?s      ^
  t   7;~«a travsrsa
      -:?s/cs)
                      number
                                        emissions
                                Oven
                                door
                                           Chuck
                                           door
                                                      Comir.ents
                        31
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                                                   o
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                            P.ur. number:
    7».7i i travcrsa
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.Door  '
Chuck
Door
Conmnots
                                                   fO
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                    5
          .  13
                                  n/
                      34
                    5
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                     p-4
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-------
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Oven  '
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                    •   31

                       34

                                                   s
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                                                                                           ?aj,e	of	j
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                                   Run number:.	i
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   completed

 (PS/CS)
 Oven
number
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Oven '
JDoor '
Chuck
Door
                           J
Comments
                   57

                                                                         0
                  ^
                                              5
                   34
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                                       X


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ter/ number:.
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                                               	 Data   :.
                                                              T)
                                                    Run number:
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  completed

(PS/CS)
                   Oven
                  number
                          Visiuia emissions
Oven '
.Door '
Chuck
Door
                                            J
Comments
                                   OOA-
                 4?
                                     .X
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                 51-
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                 50


                                                                        i
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-------
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Data :
j
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mber: Run number: 6f>A<* _?
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  (PS/CS)
Oven
number
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Oven  '
.Door  '
Chuck
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                         J
Comments
                   H
          v'
                 a
                                                         r
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                                           5
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                                           D
                                                                       41-
                                                                       (K^

                            tX
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                                                       £
         j'V £


-------
Company:

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                              5 fe
Company Rep.(s);l
Sattory
numbar.
                                   Total
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      (PS/CS)
 Oven
number
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                              Oven
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                                    X

                                   X

Chuck
door

                                                                        Comments
                                             OF
                                                                           1!
                                                                             i*~o

-------
  number:.
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(PS/CS)
Oven
number
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Oven '
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Chuck
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                j
                                        Comments
 11 1
      *
                                            P
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          7/1
                                   for to-

                                    for

          714

-------
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                                                                 .Data
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-------
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   complied
 (PS/CS)
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                                          ~. , tosoector:

                                          ^__ Data   ;
                                                  S«J^
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        Oven
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£,3

              s
              20
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         Oven '
         J)oor '
                       ;c

                        A

Chuck
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                               J
                                                         Comments
                                                                                   Of.
                                                                    'vts^J

-------
Lcstioni:
 alUr  number:
                                                  ,  ^Inspector:
                                  Date
                                  Run number
    Tim* traverse
      flatHu/
  (PS/CS)
 Oven
number
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Oven
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Chuck
Door
                  J
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                                .
                                       yc
                                        )c
                             ^
                                                     o

                        -
                                               •513

                                        :

-------
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                                                     Inspector:.

                                                     Date   j.
                                                                                                                 i

                                                                                                                Ti
                                                     Run number:
  i.Vi* traversa
    started/
  competed
(PS/CS)
                  Oven
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                              Oven
                              JDoqr '
                                       Chuck
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                                                J
Comments
 \VTj
                     A
                                        X

-------
o«;ur/ number:,
   7i»ii traverse
  (PS/CS)
     :  /?
     I'.  H
Oven
number
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Oven
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                      iiX
                        X

                 MX
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                          XL

Chuck
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-------
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                                                                                       T
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Oven
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                           X
                           y
 X
                           X1
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Door
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Comments

-------
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                              Run number
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                                               -» "*      ^

                                              Data   ;     ^-yi
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number
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Chuck
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-------
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                               Run number:
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 number
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Oven '
JDoor '

                    -

                 If
24
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                         X
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          X
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                                X
                                 X
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-------
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                                        X
                                       V


                 J
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-------
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number
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                                     X
                                    X
                  X
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-------
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number
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                                           X

-------
1
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                     X
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-------
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                               -  ^ inspector:._  Gr fA •>>

                               ..   Data _  ^.	
                          Run number:
 Oven
number
                   25.
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                                y

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                                         X
                                       X
                                       V
                                        X
                                         X
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                                                                                     "   i
                                                                     Comments

-------
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"B~
                                                                    ?6&«	Of	
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            57
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                    X
                     X
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                  -V
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                          x
                           X
                           X

                          X
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                           X
                           X
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-------
                                                                                      Of.
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                              Bun number:.
   i J.TI* traverse
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number
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Chuck
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                       J
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                           x
                                  X

                 <4i:
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                         'X'
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                  \

-------
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Oven  '
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Chuck
Door
          J
Comments

                                           X

-------
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Location: f ffl(J . fhH!;
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number
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Total & ^Ven /'7/1 Chuck 


-------
                                                                                                     .Of.
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                               Oven  '
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                   35^
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-------
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                                                    Run number:
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                           Oven
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                                                        6
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-------
                                                                                                ?•£«	Of.
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number
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Oven
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Chuck
Door
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                                                                      c±
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                                       cX
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-------
                                                                                   ?i£9	Of.
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                                                                                  Ti
                                Run number:.
Oven
number
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                .  5
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                            Oven
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                                   r
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                                                          JU
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-------
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 Oven
number
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Oven
JDoor '
Chuck
Door
                  J
Comments
                                                          T
                                                    /o
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                                                           7"

                                                  50
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                             •50
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                                                 O
                             X

-------
                                                                                                    Of.
                                                      Inspector:.
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I
slur/ number:
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                                                 0
                                                 0
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                                                          r
                                                           r


-------
                                                                               Of.
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(PS/CS)
Oven
number
                      Visilila emissions
Oven
Door '
Chuck
Door
                      J
                                                      Comments
                                                   J0,
                                      0
                                  Jkt/wk
               43
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J)oor '
Chuck
Door
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                                                                TP

-------
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                                                                'j(jj/

-------
                                                                                             .Of.
                                                 ..Inspector:	
Lcstionl:
                                              :,^ ^Data ___ 'i . ,
                                     1//S/71
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                                                  Run number:
 Ti-T.a traverse
(PS/CS)
                   Oven
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Oven
J)oor '
Chuck
Door
                 J
                                                                Comments
                  -n-t
       14-34
      144-0
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                                              0
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-------
Company:! ;_
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Oven
number
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Oven
Door '
Chuck
Door
                                                                    Comments
                     IV
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                                                  0
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-------
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number
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Oven
.Door
Chuck
Door
                        J
                                                          Comments
                55"
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-------
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                                                   0
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-------
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number
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                                                         Date:
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         Sky condition: ___________^___^__________-_—-—.
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                                  y
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-------
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Oven
J)oor
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Door
         J
Comments
                n
                                                               "To
                                                                              A-J
                                                                                1   "
                 HI
                 53
                           v/

-------
                                                 Run number:
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(PS/CS)
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number
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Oven
JDoqr '
Chuck
Door
                 J
Comments
                                                                          V/
                                                                   c/rr
                                           30
                                           40
                                  I/
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                                           90

-------
                                                       of.
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started/
(PS/CS)
11:5*

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11:36

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-------
                ,  _...._ Run number
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-------
                                                       l^nsgecto.K

                                                      -P.ata .._ i.
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number
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Oven
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Chuck
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                   J
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                                                          P;
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-------
                                  •WWr., ^ .'!-^,.^._r. --—Inspector:  „  V~-;
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number
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Chuck
Door
                   J
                                                                     Comments
                                                         (3)
                                       V
                    6
            V"
                   M
                  '71
                  H
                 11
                 ^l
                    v/

-------
-Co.T.jan-/j-L^-'-. ^ c v
                              . - . - Inspector;
                             '""'" '"•-i-<"Kver —•
                                                       Bun number:.
     i.T.*
      SUrtau'/
     complaZad

   (PS/CS)
Oven
number
          Visible emissions
Oven
jDoor '
Chuck
Door
                  J
Comments
                               '
                                                                                         TQ
                                                                                          ^- •
                                        \/
                            loo
                    31
                                                30
                               V
                                         V/
                                        I/
                               v/
                     56

-------
                                                                                      i69—^0
     tiumben ><— .j.~
hucstioni: "-"-^—,•••>--*
                                                           -C	-O^f^y^    '.
    i-T.* travcfsa
     s:ar;au'/
    complated
  (?s/cs)
 Oven
number
         Visible emissions
Oven
jDoor
Chuck
Door
                 J
Comments
                  (b 1
                                                     (J)
                                                      JT
                  61
                  73
          v/
                   71
           I/
                                     cX
                                     V/
                                       I/
                                  fi)

-------
.Co.T.psn'yi .-''  .-  -^._-

 aslurAtiumber:. •. -~- .vt.~.^-»».»..-. -_.v......--_.>.....>,.^»
                                              or;
                                                              , Jlata  .
                                                :     ^
                                       ,Run number:.
    Ti.T.i ;.-averse
       sUrtau'/
   (?s/cs)
 Oven
number
           Visible emissions
Oven
Door  '
Chuck
Door
                     J
                                                                                Comments
                      o,3>
                                               L/

-------
   number:
                            . inspec
                                               tor: L  y ^OF
                             Run number:.
 Ti.T.i iravcfsB
   sUrlau/
(PS/CS)
Oven
number
        Visible emissions
Oven
Door '
Chuck
Door
                                                       Comments
                        V
                               ft
                       l/
                       t/
                               fe)
                                             (Z)
                                             f-r)
                                             fr)
                                              ft)
                                             (3)
              36
                                             (3)
              Ml

-------
I cation!:
Eatury number:,
                                                   Inspector:
                                          Co
                                                   Data
                                      _ ^^

                                       :  °i\\
       travsrsa
      started/
    coinpUtaci
  (PS/CS)
Oven
number
                            Visible emissions
                           Oven
                           JDoor '
Chuck
Door
                         J
                                                                Comments
                                                      cr)
                 .51
                  57
                  53
                                   FT)
                   n
                   7-3
                                                       ff)
                              I/
                  S
                             I/
                             xX
                             y

-------
                                                                                                g 13 nt
I
•>;ur/ number:,
    JtT.i traverse
  (PS/CS)
                                                        -inspector;

                                                         Date   .
                                                              ; _. £j
                           Run number:.
                      Oven
                     number
                     5~
                    (o

                               Visible emissions
Oven
JJoor
                                 •
                             V
                                 VX'
                              \/ .
Chuck
Door
                                       y
                  J
                                                 SO
                                                                                                    . »
                                                                      Comments

-------
                                                                                         Jl.,.
Lcsstion'i:
o*;ury number:,
                                          .._^ .,:,.,.^inspector:. ._
                                Data
                                Run number:.
        ravafsa
  (?s/cs)
Oven
number
                           Visible emissions
Oven
J)oor '
Chuck
Door
                         J
                                                                Comments
                                     \/
                                   fa)
                                     Lx
                             cX
                                    V
                                      \s
                  31
       09 '
                                   33
                                     V
                                     V
                  53
                  5M

-------
^>s;ury number:,
                                                ^Jnsgejstor^
                                                 Run number:   ~TE»Si
   jtarlau/
(PS/CS)
                    Oven
                    number
                         Visible emissions
Oven
J)oor  '
Chuck
Door
                                             ^
Comments
                37
                        \s
               6?
                           \s
                **

-------
   number:
          !
                                                      Inspector:
                                                      Data
                                    Run number:.
  J.T.J travsrsa
    startaJ/
  co.-nplajgd
(PS/CS)
 Oven
number
          Visible emissions
Oven
floor '
Chuck
Door
                   J
                                                                     Comments
 CTTC9
                 36

-------
Location:
                                                             Inspector:

                                                             Data:
                                                                                                       --.1-^,
                                                                          ^7     ~
           .(*}:[
   Sattery
  Total
  number of:
                                     Oven   4-n rrjf         Chuck
                                               f         '
                                     doors
   indicate sun position, wind speed and direction, and location of traverse:
           Sky condition:   '"••/''''  > _'i
                                 TT
           Run number :,
                                                                                            doors
                                                                               y _ -
                                                                                                         /*—
      7ime ti a versa
         surteii/
        completed

      (PS/CS
 Oven
number
                                     Visibla emissions
Oven
door
Chuck
door
                                           Comments
                                    \
                                    X
                                     y
                                    X
                                                        h

-------
Company:! ' j-C A- ( b f/T*-' 'Sft512_
Lcstionl: F^/^tiS t^c^, ^-u-^—
Sstury number: \ ^- C*
inspector: Cr-^/"^- ///// .S/hJ^v/ ^ ,c 	
Data < n I '
, Run number: "* -^ Qrt"\
  i.vi* traversa
   surteu'/
(PS/CS)
                       Oven
                      number
                                Visible emissions
Oven
J)oor '
Chuck
Door
                  J
                                                                  Comments
                                     X
                                             v
                                      A
                                             /o
                                    v-
                                     X
                                                   5
No
                           X
                                                  ,5
                                                       ^.,,
                74  T



-------
                                            -..-v... Inspector: ,.V
                                                                                ?i&9.jL-Of.


                                                                                 -   V
ri
       surteu'/
    (PS/CS)
                          ,L.
                                                .Bate  <
                T  
-------
_-_ opton: ..
   o»ur/ number:,
                      Ft 6--
                            '_• ~  ' Inspector:-


                            _	 Data  _<
                                 Run number:.
                                                                                                  Of
       TiiT.i travcfsa
         slartau/
      (PS/CS)
Oven
number
         Visible emissions
Oven
Door
Chuck
Door
                 J
                                                                     Comments
                                          y-
                          76
                      30
                    K
                                          X
                                 X
                                          7
                                 x


-------
                                                                                                    4         i
                                                                                                 fesoj-f-of	J
I
 o»Ury number:,
                           Run number:
_. ..__ . " nat.
„ JfcM^
^/IA
)1 "" 	 	
                                                                                                                  i

                                                                                                                 Yi
     Tim* travsfsa
       started/
      cornplstecl
    (?S/CS)
                      Oven
                     number
 Visible emissions
Oven
JDoor
Chuck
Door
         J
Comments
                                 X
                                X
     / /
     II
              X

                                X
                                                                                                c,
                               x
                     •5
                                X
                                Y
                                                        qr
                   V

-------
                                                    .Inspector,;
                                                   ..»*•
iCUry number:,
     stor;eu'/
 (PS/CS)
 Oven
number
                            Visible emissions
Oven
J)oor '
Chuck
Door
                           J
                                                                   Comments
                                      V
                                      vr
                                     k-
                               r
                                     X
                             <
                  31-)
                  31 r

-------
                                                                                                                    of.
I
number:,
. .Run number: _1
Tim* t.-avctte
s:ar;eu7
cornplstecl
(PS/CS)
__/7
t'1'^,
v \\'i;

5v^T
i :r6

i ): sc, :??
/



-




•


Oven
number
1<\L
:w


^l<^
^\
ODI
•





•





Visible emissions
Oven '
Door '
•-X"








*

•







Chuck
Door

V
/

V
Y
X
• •



•







J
dp>*V<
J

• i




1 *









1
:
Comments '



..



" •, •
.
•

•
•




•
-

-------
  L cation!:
        , number:,
                                                                                                      ?sta, /   of.
                                                                           I
                                     .Inspector:.
                                    &C w***r~ •?-£•*	•<• r-5£.1y0*/T <~ t '^_/K

                                     D.»           W^ V-
        i.T.i travefsa
         starteu/
     (PS/CSV-
 Oven
number
          Visible emissions
Oven
.Door '
Chuck
Door
                   J
                                                                            Comments
tv"
tr
                                                                &
                                    V
                                   X
                                    X
                                           ^
                                                -
                                                       ID
                                                                WI

-------
                                                                                                    f
                                                                                                   «d	of.
jjta.-
t a-.
I
Ft Cr 	 	
-
Run number: ^^
•
f . • .. '
... (
• ' i
       i.Tia travcfsa
        sUrteu/
    (?S/CS)
Oven
number
          Visible emissions
Oven
jDoor '
Chuck
Door
                   J
                                                                         Comments

        M
                                         y
                                           >c

                                                 I    /	
                                          X




-------
                                                         - Inspector;.
                                                          *^t""r"-3«.taL--
                                                           Data
                                                           Run number:
      tfaversa
    star;ea/
  CO.TlpIiUd
(PS/CS)
 Oven
number
                               Visible emissions
Oven
JJoor  '
Chuck
Door
                              J
                                                                           Comments
                                Y
 a-;

-------
«:ur/ number:,
   Ti.T.i traverse
     sUrieu'/
 (?S/CS)
f^
C-
                                                    Jnspej&tr;.

                                                    Date   ;.
                                                                                      V_
                  r
                         Run number:
               Oven
               number
                  "Ml
     T, \
                        Visible emissions
Oven
Door '
Chuck
Door
                                  X
                                      /,
                                       V
                                       X
                                       X
                                                                  Comments

-------
i. cation!:
Eaiury number:,
                                                                                          ?«6»JI—of.
                                 - Inspector: j

                                  Date   :.
                                  Run number:.
      startauV
  (?S/CS)
 Oven
number
                             Visible emissions
Oven
J)oor '
Chuck
Door
                          J
                                                                   Comments
                   3*7

                                                 L
                              K
                                    laan*^****'™'
                                    -m
                                       t>"_^ts£r»-
                                       v. ^s .a&yG^+ya

                                    x-

-------
oatury number:,
                                                      .- InsDWtor:
                                                        -Data
                                                        Run number
                                                •   -it  /   /
                                             ber:     I  If
                                                                                                                1
   .Tii iravscse
    Started/
(PS/CS)
 Oven
number
                             Visible emissions
                               Oven  '
                               JDoor  '
Chuck
Door
                             J
                                                                        Comments
                              X
                     V
                                       V
                                            n
        4
          I   I

-------
Location:
Company Rep.(s):l
I\
                            0W
                        Inspec

                        Date:
   Ssttory
   number
Total
number of:
             n
             Oven
             doors
  indicate sun position, wind speed and direction, and location of traverse:


         Sky condition:  K^UH^ 5>VMOa>


                         T\  .
         Runnumbar :.
                                                              1/dom
                                       L.LJ-
                                       Ptf&Q
                                                   341
                                                                             ou
                                                                             Chu
                                                                             doors
F
j
G
      Tima travcrsa
        stafiau/
       completed

      (PS/CS)
         10 04
                     Qven
                    number
                               Visibta emissions
  Oven
  door
Chuck
door
                                      Comments
                                                                          r^
                                                             L
                                 1
                                                  0
          10-
                                                 &
                                                                   4
                                                 ID

-------
 icistionl:
1
s;ury number:.
 •ii£
1
         traverse
       started/
      compUtad
    (PS/CS)

  /^))
                                                  Data
                                                      Run number;.
                  Oven
                  number
                     3
                             Visible emissions
                              Oven
                              Door '
Chuck
Door
                                           J
                                                                  Comments
                                                              J
                                                              Ax^
                                                                          /)
                                                                        /LACJ
                                                                                 m/m--
                                                                -  341  -

-------
Bs;ur/ number:,
 Ti.r.j travefsa
   starteo'/
(PS/CS)
s)
     104$
                                                Jnspjc:or:(
                                                              ITL
                                                 Data   :,
                                                 Run number:
                   Oven
                   number
                 JlQt
                 .345
        M
                            Visible emissions
Oven
J)oor  '
Chuck
Door
                 J
                                    .X
                                   i/
                                      J
                                             d
                                            5
                                          •   r
                                           to
                                                           KAAV-  'ft5 3
                                                              Comments
                                                  clctn
                3M3
                                    s

-------
                                                  . -..Data
                                                     . Bun number:
 Tim* travcfsa
(PS/CS)
                  Oven
                  number
 Visible emission}
Oven '
Jpoqr '
Chuck
Door
                                        cX
                                        v/
         J
                   V
                      5
                                                /o
Comments

-------
o>;ur/ number:,
   Tin;* travEfsB
      starred/
  (PS/CS)
 Cw) 11:94
                                 ..jpsaec

                                . . Date   «
                                                        tor:     .(y.  L
                                 Run number:.
 Oven
number
                   319
         Visible emissions
Oven
Door '
         A/r
Chuck
Door
                 J
                                                                  Comments
                                                                            w
                                             311 -> 3io|
                                                           ox-
                                                jo
                                                10'
                                        I/

-------
I.
Casualty:^ :_

  =>:ion',: _
itury number:,
    Tim* traverse
      started/
  {?S/CS)
                                                       Run number:
                                                                      ^f^
                      Oven
                      number
                    ^-53
                                Visiuia emissions
                            Oven '
                            J)oor '
Chuck
Door
                                              J
                                                                      Comments
  «—
    Jv
  x\r
    ,
                                         u/
                   .  34^
                                                                     3P-7-
                     514
                                            u/
                     33

-------
 —Co.v.pjnyi ~—
                                                           Data
   oi;ur/ number: ._•>-»-
                                    Run number:.
k
        utti travefja
         starleu/
        compliiau
      (?S/CS)

 Oven
number
                                 Visible emissions
Oven
J)oor '
Chuck
Door
                            J
                                                        0
                                                                          Comments
                                                                          2% 3
                        34*
                        343
                                                                          3& T~
                                                                                                   f

-------
I
CWwpSXV^i ^-n- - A,- -.-_ ....


 ccstionl:     ••  —•—-
                                                       -Jm8£to/:..
                                                                       J/.
                                                    ..r.  ..Data... :
oaiur/ number:,
                                                          Bun number:
    Ti.T.* travscsa

                      Oven
                      number
                                Visible emissions
                              Oven  '
                              J)oor  '
                                       Chuck
                                       Door
                                                J
                                                                   '44
Comments

-------
                        fetlJJMAS
                                                                 ector:	
                                                                 ••- *-\-t—^T^S
„  Location!:
                                                             Date
   oitury number:,
                                                             Run number:
1^
      Tim* travsfsa
         started/
       cornplitsu
     (PS/CS)
                        Oven
                        number
                                   Visibla emissions
                                  Oven
                                  J)oor '
                                      A
Chuck
Door
         J
                                                         /D
                                                                           A^W/K
Comments
                                                                       y
                                                                                                ^#

-------
 t:
1 i^w^ MMJ^t/-^ — * ' f i- ' '-- inspector: JA L&vMMjZjUtO
.___.. J - _.. Date : 1/^/^1
/—*-*— *- f v • -? ^ru*lF_M.,_ ii_r_--^--arg>,ir*'-''-f-,Ji;"__i —
* **• * » * •*•• * .
mbe/: ^ ^ * , "*- - - , „-*,. . . , , , Bun number: B
(s.
     Ti.v.i traverse
       started/
      completed

    (PS/CS)
        (51?
 i
Oven
number
       Visible emissions
Oven
JDoor ' •
                            T
                            (b
Chuck
Door
              j
                                         D
Comments
                                                sit 3--?
                                                NuJ^
                                     /ty -4*^yi.|V Ua^
                                                        ^7M«
                                                      b> '^^i

-------
i »S
rnm,any.~, J^/} lVk A H
^v.>,Fon,.h k »J-
£s5"T ^-, c>
Time tiavcrsa
  started/
 completed

(PS/CS)
 Qven
numbar
                           Visible emissions
Oven
door
                         I/
                          x/
Chuck
door
                              so
                                       Comments
       C J
                                            35"
                                                              Q
                                                              -$?.
                                                                CO

-------
                                   Inspector:

                                   Date
                                                           :   V,
                                                     Bun number;,
  tMij traverse
   started/
(PS/CS)
 Oven
number
                           Visible emissions
Oven '
JJoor '
                 31F
Chuck
Door
                                      I/
                                                                   Comments
                                                                        'lk-3'1

-------
                                                                                                   ?it«rL-of.
--"Co.T.p3nyirr -!•*
      r.psnyi

w-"ccation'i:-^J	

 » ~"5B;ur/ number: - - - »|r.3-Car;.
                                    -Inspectors.

                                     Data
                                                         -£. Run number:.
       i.v.j traverse
        started/
       combated
     (PS/CS)
 Oven
number
          Visible emissions
                                  Oven
                                  J)oor '
                                "I/,-
                                   X)
                  3OR
Chuck
Door
                                                     J
                                                             F-F
                                                                          Comments
                                  V
                                  v/'
                                           vx-
                                             X/

-------
                                                                                               ?»C9_JL—of.
Uiry number:
                    <>
                           Run number:
  Tim* travcfsa
    Started/
   co>-np!ited
                   Oven
                   number
 Visible emissions
Oven
J)oor '
Chuck
Door
         J
Comments
                  33^
                    ^4-
                                          vx
                   3 '3

-------
..oaiury. number:    .r"y* O"
                                                         Inspector:
                                                        j -.3™   _^ r
                                    Run number:
   (PS/CS)
Oven
number
                               Visible emissions
Oven
J)oor '
Chuck
Door
                            J
                                                                       Comments
                                       p?   fVp-1
                    3MS
                    3/3
           V

                                         I/

-------
t
       iiui travsfsa
         started/
       cornplsted
     (PS/CS)
 Oven
number
          Visible emissions
Oven
J)oor '
Chuck
Door
                   J
Comments
                                             tX
                      33
                      30^

-------
        '       /                           >»•      "' "
Lcstion1,:
   -
                                  Data
B«;ur/ number:      r M"
                                  Run number:
     lxit travsrse
      s:ar;eu/
  (?s/cs)
 Oven
number
          Visible emissions
Oven
J)oor '
Chuck
Door
                  J
                                             T ,
                                                                   Comments
                           -33
                                                          ft
                               P
                   313
                   33^
                     I/
                   331
                                        V/

-------
                                                                                            ?i(eJELof	1
•sawwi--."* K/3JLx5r£ft.-.JlT E£ i~\ 'Cc?..,   .
a;ur/ number:    i  ~:_
                                                     .Inspector .
                                                      Data    ;   °l/2g>/7-
-------
                                                                                                 ?*69._Lof	
"Co.T.psny;

<•. cation!:
                                             .--^r'  ,^~Inspector?—-?
                                                        - Data , -:   °l
   >«ur/ number: * •* \—
                                                        Run number:.
       Ti.v.* travsrsa
         SUrleu/
        compljzad

     (PS/CS)
                     Oven
                     number
                      30
                      33U
                               Visible emissions
Oven
JDoor '
Chuck
Door
                  J
                                                  33^
                                                   '33
Comments
                                                                          OK
(y
                                                    ^ol
                                           v/
                                            V

-------
1
cation!:- -
. C
                                      A-u \
   7i>Ti* t.'avefsB
      sUrtati/
    corn?.'s;ed
                            Oven
                           number
                          303
                                      Visible emissions
    Oven  '
    JDoor '
                                           Chuck
                                           Door
                                                  V
                        J
                                                           •U-**"**,^.^.,"
                          30
Comments

-------
                  APPENDIX C
DRAFT METHOD  109  AND ADDENDUM TO METHOD 109

-------
              METHOD 109 - DETERMINATION OF VISISLE
            EMISSIONS FROM COKE OVEN BATTERIES,  PART  C
                                                             11/1/78
                                                             File 9-3-15.5
     Part C of this method establishes the procedures  for determining
emissions from coke oven doors.   During the coking  cycle  leaks  in  the
seal between the oven door and oven frame (door jarnb),  as well  as  leaks
in the seal between the chuck door and chuck door frame,  can  cause emis-
sions to occur.  Due to varying pressures within the coke oven  a leak
from any one oven door can intermittently occur, stopping and starting
at any time during the full coking cycle.   Each oven door and each chuck
door on the battery is a potential emission source.  Due  to the large
number and variability of potential leaks, it would be  nearly impossible
to identify the occurrence and duration of all  door leaks on  a  battery
at any given time; this method is not intended to do so.   Instead, this
method involves a successive inspection of all  the  oven doors and  chuck
doors on a single battery.  To perform the inspection,  the observer
chooses to first inspect either the nushsice or cokeside  of the battery.
The observer then takes a position on the ground at one end of  the chosen
side of the batcery.  The observer then walks along the ground  to  the
other end of che coke battery looking at all  the oven  and chuck doors
and noting the doors which have visible emissions.  The observer com-
pletes the inspection by observing the doors on the other (coke or push)
side of the battery.  During the inspection the number  of the ovens with
leaking doors are recorded; an emission rate, percent  doors leaking, is
calculated based on the number of potential sources.


-------
               PART C - DETERMINATION OF VIS! i.c
                EMISSIONS FROM COKE OVEN DOORS
1.  Principle and Applicability
     1.1 Principle.
         The visible err.lssions emitted from coke oven doors (including
chuck doors) are determined visually by an observer who is familiar with
coke oven battery operations.
     1.2 Applicability.
         Part C of this method is applicable for the determination of
the emissions from leaking coke oven doors and chuck doors from by-pro-
ducu coke oven batteries.  The appropriate number of runs as specified
in the applicable subpart-is required for determining compliance.
2.  Definitions
     2.1 Oven.  A chamber used for the destructive distillation of coal
to jDroduce coke.
     2.2 Coice oven battery.  A facility for the production of coke con-
taining one or more ovens with an integral heating system.
     2.3 Pushside.  The side of a battery from which the coke is pushed
v;nen emptying an oven.
     2.4 Cokeside.  The side of a battery on which the quench car for
receiving the coke during pushing is located.
     2.5 Oven door.  The removable structures utilized for sealing the
ends (cokeside and pushside) of each oven on a slot type by-product
battery.
     2.6 Chuck door (leveler bar door).  The small dnor on the push
side which 'is opened during the oven charging period in order to permit

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the leveler bar to enter the oven,and .lev?!, the rn?1.  The  chuck  door
is usually an integral part of the  push side door;  however,  in  some
cases, the chuck door night be a separate door located above the  oven
door.
     2.7 Door jamb.  The metal casino hui.K into the oven that  forms
the housing to which the oven door is fitted and attach^-  the*  door
jamb face forms the surface tn which the door is sealed.
     2.8 Buckstay.  The metal structure located around and  oetw^en  the
ovens which fnr.iK the suooort of the coke oven battery.
     2.9 Oven door leak - a leak which is emitted from the  sealing
area between the door jafiib and coke oven door.
     2.10 Chuck door leak - a leak  which is emitted from the sealing
area between the chuck door and chuck door frame.
     2.11 Jamb leak.  A leak which  is emitted from  a crack  between  the
door jamb and brickwork.
     2.12 Buckstay leak - a leak which is emitted from a crack  between
the buckstays and oven brickwork.
     2.13 Lintel area - the area of the coke oven between the top edge
of the oven door and the top edge of the battery.
     2.1.4 Bactery traverse.  The act conducted by  the inspector  con-
sisting of walking the length of the battery from one pinion wall to
the other pinion wall.
3.  Procedure
     3.1 Observations

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3.1.1 General.  The observer "inspects" the coke oven battery by con-
ducting a traverse around the battery."  The observer conducts a battery '
traverse from a location on the ground as close to the battery as safety
and visibility conditions permit; this is generally outside of the pusher
machine and quench car tracks.  During a run (inspection)  the observer
first chooses either the coke side or push side of the battery and then
begins a traverse by walking on the ground at a steady pace from one end
to the other end of the battery.  The observer should travel  along the
side of the battery at a normal v/alking pace, pausing only to make ap-
propriate entries on the door inspection sheet (Figure 109-4).  The
traverse should take approximately 4 minutes (per side) to complete (70
oven battery).  An average traverse rate of 6 seconds per  oven on each
side of the battery is the maximum time permitted, excluding the time
during v/hich an observer may v/ait for the hot car, pusher  machine, or
door machine to rr.ove from a position blocking the view, of  a series of
doors.  Once the traverse is completed on the coke or push side of the
battery the observer moves around to the other side of the battery to
inspect the remaining doors and complete the traverse.  The entire door
inspection (one run) of a batterv is to be completed within a oeriod of
forty-five minutes.
3.1.2 Procedure.  Tne observer records the time and then starts a tra-
verse along one side of the battery.  During the traverse, the observer
looks around the entire perimeter of each oven door and chuck door in
order to identify all  leaks.   Upon noting an oven door leak or chuck
door leak, the observer pauses and records the information (oven num-
ber, location of leak) on the door inspection sheet (Figure 109-4).

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     If a piece of equipment obstructs the observer's view during the
traverse, the observer has three options:
     1.  The observer may wait for the equipment to move before
         completing the traverse.
     2.  The observer may complete the traverse and then, once
         the equipment has moved, return to inspect the ovens
         on a particular side of a battery either immediately
         after completing the traverse on that side, or after
         completing the entire traverse around both sides of
         the battery.
     3.  The observer may simply exclude from the inspection
         the ovens blocked from view by the coke Qven equipment.
         (If this option is chosen, the total number of sources
         on the battery is still used to determine the percent
         leaks).
     Wnen the traverse of one battery side is completed, record the time.
The observer then either inspects the series of doors previously blocked
from view by machinery or the observer moves to the other side of the
battery.  The observer records the time the traverse on the second side
of the battery is started and then conducts the traverse.  The time
the traverse of the second side is finished is recorded and then the
observer conducts any required inspection of doors previously blocked
from view by machinery in order to complete the run.
     The following are not recorded as door emissions:
     3.1.2.1  Emissions from buckstay leaks.
     3.1.2.2  Emissions from jamb leaks.

-------
     3.1.2.3  Steam vapor.
     3.1.2.4  Emissions from ovens with the doors removed.
     3.1.2.5  Emissions from oven doors or, which maintenance work is
being conducted.
     3.1.3  Visual interference.  Occasionally, the observer's vision
will be obscured by fugitive emissions from other sources  at the coke
battery (e.g. steam from the coke oven wharf).  If the fugitive emis-
sions are of such a magnitude as to delay the observer's traverse,
this should be noted on the data sheet.
     3.2  Recording data.                        ,
     3.2.1  General.  Record all the information requested at the top
of the data form prior to starting the inspection.   Record the time all
traverses begin and start, including the times for the inspections of
doors previously blocked from view by battery machinery.   If the in-
spection is delayed because of operations occurring on the battery or
because of fugitive emissions, this should be explicitly noted (i.e.,
the period of time delayed shall be recorded).  Prior to beginning a
traverse on either side of the battery, record in column 1 of the data
sheet which side (coke or push) is being inspected.
     3.2.2  Emissions.  For each oven with door emissions  record the
oven number in column 2 of the data form and the source(s)  of the leak
by checking either column 3 if the oven door is leaking or colunm 4 if
tne chuck door is leaking.  If both sources of the same oven are leak-
ing check both columns.  Note that since the coke side and push side are
inspected separately, each oven number can appear twice on the data
sheet for each run.

-------
4.  Calculations
     Determine the total number of doors (all  potential  sources)  on
me coke  oven battery by multiplying the number of ovens  in  the  bat-
tery by three (3) for batteries with chuck doors and two (2)  for  bat-
teries without chuck doors (some batteries charging preheated coal).
For each run, sum the total number of leaking  oven doors and  leaking
chuck doors recorded in columns 3 and 4 of the data sheet (one sum
for both coke side agd push side).  Divide this sum by the total  num-
ber of doors on the battery; multiply by 100 to determine the percent
of doors leaking.  Round this percentage off to the nearest tenth of
one percent and record this percentage as the  coke over, door  emission
rate for the run.

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                                                       DRAFT COP/
 Addendum to Method 109
 1.   Emissions  Opacity.
      The observers will  record  the opacity of the emissions from the
                                       *
 doors.   Therefore, the procedure  section of Method 109 is modified by
 replacing the  third sentence of paragraph 3.1.2 with the following:
      Upon noting  an oven door leak or chuck door leak, the observer
                                                           \
 pauses  to look  at  the lintel area (defined in 2.13) above the door in
 order to determine the opacity  of the emissions; the inspector momentarily
 observes the emissions long enough to make a single determination of the
 opacity.   The observer then records the information (oven number, location
 of  leak,  opacity of emissions)  on the door inspection sheet (figure 109-4).
 2.   Jarnb leaks.
      Jamb   1,-aks  (as defined in section 2.11) will  be recorded for these
 emissions  tests.   When a jamb leak is noted the observer should record
 the  san.e infornrrJon required for a door leak except that the notation
 "ja'nb leak'  should be made in  the comment column;  columns 3  end 4  of the
 data  form  should be  lefi  blank  unless a door  or  chuck door lea'c is  also
 present.
 3.  Certification
     All observers will  be certified according to  the procedures of
Method 9.
f\.  Multiple observers.
     In order to prevent  interference among observers the following
procedures should be used when multiple observers  are recording emissions:
     a)  All observers will make "simultaneous"  traverses of  each
battery side (i.e. one observer will  not traverse  the coke side of  a
battery while another observer traverses the  push  side).   In  addition,

-------
ono observer should not bogin a traverse of the second side of the battery



uritril'-all observers have completed the first traverse and arc ready to ,,



proceed.



     b)  two of the observers will simultaneously start their traverses



of a given side of the battery from opposite ends (pinion walls) of the



battery.  The third observer will start the traverse from either end;



the observer will start the traverse not less than 1 minute after nor more



than 2 minutes after the other observer.

-------
            SSS  SLcol
                                                         ,
                                                         I EV *
            Pi I Lsburgh,  PA
                                                            Roy  t'ieu 1 j

                                                              9/9/79'
.'..>•/ r. yU\	Johu Smi t.h    	

                           *  '•   .Total       /
 .......
 '.
one
Chuck
doors
 .i.nitu ^•t, ;>-'.i> iii. x/if'1 sppt.il u>u. tUrct-l'itiA, a»!t» ?ocr.t!o:i oJ tMJrsiD:

                              Clear
                              One
v - -•

co.-.;,:,-,.J
PS 10:01



PS 10:05
CS 10:15



CS 10:?0
CS 10:?0
i n • '» i
1 U . (. 1




Ovsn
4
8
15
. 18
20
3
6 '
•
17
18




•
V ' I
*
Oven '•
.Door ' •
• .•>; • '
X
•


X
X

X
1
-
•

-
.


Chuck
Door

X
X
X



•
•






1
J •
iOpacity
i 20
1
30
• I
10
10
. 5
- 5
5
' -
10
10



•


•
Co,™**


•
Jairb leak
Jamb leak
• .
•
7-15 Dooi Machine
- - \ I
•
7-15 Observed no leaks
• * •

" ". .
- *

-------
APPENDIX D


 METHOD 9
                                                t
                                                A

-------
 STATIONARY SOURCES
                                                                                       S-305
                                                                                 121:0434A
   Rom. Je-oc e J , Ma'ntenance. Calibration,
 and  Operation of  Isoklnetlc Source  £>am-
"pllcg Equipment." Environmental Protection
 Agency.  Air Pollution  Control Office Pubil-
   '-               ••    ~
   Shell Development Co Analytical Depart-
ment, Determination of S ,!fur Dioxide and
Sulfur  Trioxide- la  Stack Gases.  Emeryvilla
Method Series. 4516/59a
MTTHOD  B	VISUAL  D2TZaMXNACTO:*  O?  THE
  OPACTTT  c?  EJUSSIONS  FROM
  GOC71CC3
  Many stationary sources discharge visible
emissions into the atmosphere, these emis-
sions are usually In the shape of & plume
ThU  method Involves toe determination of
plume opac-ty  by qualified observers  Tha
metcod Ice!-das procedures for the training
and certification of observers, and procedures
to be used In the field for determination of
plume opacity. The appearance of a plume &3
viewed by an observer depends upon a num-
ber of vanaoles. some of which may be con-
trollable and some or  which may not be
controllable la the fleld. Variables which, can
be controlled, to aa, extent to which they no
longer exert  a.  significant Influence upon
plame appearozice Include- Angle  of the ob-
sarver with respect to the plume, angle of the
observer  with respect to the  sun.  point of
observation of attached  and detached  steam
plurae. and  angle  of  the  observer  with re-
spect to a plume emitted from a rectangular
stack -5.-!tn a large length to width ratio  The
method Includes specific criteria  applicable
to these variables
  Other variables which may r.ot be control-
lable  th tne £eid are luminescence and color
contrast  bjrmen  the  plume and  the  back-
g-O'jni against  •which the plu-rie  is viewed
Thes* variables  exert art Influence upon the
appearance of a plume as  viewed  by an ob-
serve-, and can  afreet  the  abl.'ty or the ob-
se-ver to accurately assign opacity values
to thJ obse—ed plume Studies of t^s theory
of plum* coacltv and field stud es r-avs dem-
onst-ated -bit a plume Is rr.cs; vL»!b!s  and
p-o^rits t-zs greatest appare-:  cpacltr v/hen
\'£.-ec! ag-.'-c- o. ccatrastlr§ bac^rround It
fol.ov?s from this, and Is conJirr:=c; 07 field
t-nls. tnat  -.-*  opacity  cf a sZum*. viewed
under cold-lions where  a contrasting back-
ground is present can be ass ;rned —.tn the
greatest degree of accuracy KOABTT the po-
tential fo- a positive error 1; also the greatest
whe*' a p'u=:e Is viewed unde- such contrast-
Ins ccrdltl;n3  Under condiMor-s presenting
a less contrasting background  tie apparent
op-iclc- of  a plume Is less and approaches
ze-o aa t>a color and luminescence  contrast
dec-«~,» -,•*—ard  zero  As a result, significant
nesa'.i :  bias and negative e-rors con te
raadi —run  a plume  U viewed  undsr  less
contrasting  conditions A  negative  bias de-
creises rather than Increases tho  possibility
that a plant operator will be cited for  a vlo-
litlon of opacity standards due to  observer
erro"
  S.udles have been undertaken to determine
th- rr.^gn'tucle of posltl'.e errors vhlch  can
bi r-ade by  qualified  observers while read-
1" * p'urres under contrasting conditions and
tiMnj  the  procedures  set  forth  In  this
nl'.'hc<-:  The results of  these  studies (field
trill** which Involve  a  total  of 769 sets of
25 rc^dlass each are as follows
  (1) For bla:k  p'.umes  (133 sets at a smoke-
geTTRtor).  100  percent of the  seta were
read ; 1th a  positive error1 of less  than ".5
percent opacity   09 percent were  read with
o. pculslve error of less than 5 percent opacity.
  (2) For white plumes  (170 sets at a smo-ce
generator. 163 sets at a coal-fired power plant,
208 sets at a suUurtc tcld plant), 39 percent
of the sets were  read "vlth a positive error of
less than 7 5 percent opacity. 95 percent were
re«I with a positive error of less than 5 per-
cent opacity.
          The positive observational error associated
        with  nn average of twenty-five readings Is
        therefore established.  Toe accuracy of  the
        method must be taV.en Into account wren
        "•determining^possible  vlola»lons-rof .appli-
        cable opacity standards

          1. Principle and applicability

          1 I  Principle  The  opacity of emissions
        f"om  stationary sources Is determined  vis-
        ually  by a qualified observer
          1 2  Applicability. This method Is  appli-
        cable for the  determination  of  the opacity
        of emissions from  stationary sources pur-
        suant to  9 60 11 (b)  and for  qualifying ob-
        servers  lor visually  determining opacity of
        emiss'ons
          2  Procedures  The observer qualified In
        accordance with parjgraph 3  of this method
        shall  use the  following procedures for  vis-
        ually determining the  opacity of emissions:
          »Por a set, positive error==average opacity
        determined by observers' 25 observations—•
        average opacity determined from transmis-
        someter's 25  recordings.

          2 1  Position  The qualified ooserver shall
        stand at a distance su±iclent to provide a
        clear  view of the  emissions with  the sun
        oriented In the 140* sector to bis back Con-
        sistent with, maintaining the above require-
        ment, the observer shall, as much as possible,
        make bis observations from a position such
        that  his  line of  vision  Is approximately
        perpendicular to tiie plume direction, and
        when observing opacity of emissions from
        rectangular outlets (e g roof monitors, open
        baghouses,  nonclrcular   stacks),   f-pproxl-
        raately  perpendicular to the longer avis of
        toe outlet The observer's line of sight snould
        not Include more than one plume at a tlirie
        When multiple stacks are Involved, and in
        any ease the observer should moke his ob-
        servations with his line of sight perpendicu-
        lar to the longer axis of such a set of multi-
        ple stacks (eg stub  stacks on  baghouses).
          2 2  Field records The observer  shall  re-
        cord the name of the plant, emission loca-
        tion,  type facility.  cb:erver's  nams  and
        affiliation, and ths date on a Sold data sheet
        (Figure 9—1)   The  tine  estimated  distance
        to tr-e emission location, approximate v,Lnd
        direction, estimated wind speed, description
        of the sky condition (presence and color of
        clouds), and plume background are  recorded
        on a fleld data sheet at the time opacity read-
        ings are Initiated  and completed
          2 3  Observations   Opacity  observations
        shall be made at tue point of greatest opacity
        In that portion of the  plume  where con-
        deasad water vapor Is not present  The ob-
        set-.e-  shall  not  look continuously at the
        pluma, but Instead shall observe the plume
        r-icmantarlly  at 15-second  Intervals
          231  Attached steam plumes When con-
        densed  water \apor Is present within the
        plume as It emerges from the emission out-
        let, opacity observations shall be m?de be-
        yond the point In the plume at wh'ch con-
        densed water vapor Is no longer visible The
        observer shall record the  approximate dis-
        tance from the emission outlet to the point
        In the plume at which the observations nrs
        made
          2 32  Detached steam plume. When water
        vapor In the  plume conderses and  becomes
        visible at a distinct distance from the emis-
        sion outlet, the opacity of emissions should
        fca evaluated  at the emission outlet prior to
        the condensation of water vapor and the for-
        mation of the steam plume
          2 4  Recording observations  Opacity ob-
        servations shall be recorded to the nearest 5
        percent at 15-second  Intervals  on  on ob-
        servational record  sheet  (See Figure 9-2 for
        an example.)  A minimum of 24 observations
        shall be recorded Each momentary observa-
        tion recorded shall be deemed to represent
        the averaga  opacity of emissions for a 15-
        secoad period.
   2 G  Data Reduction  Opacity shall ba de-
 termined as au  average of 2S consecutive
 observations recorded at 15-second Intervals
 Divide the observations recorded on the rec-
 ord sheet Into sets of 2£lcorsec.utlvejpb_s«,rv, * > .t,
 nations  A set Is composed of  any 2'^ con-
 secutive observations Sets need not be con-
 secutive In time and In no case shall two
 sets overlap  For each set of 24 observations,
 calculate the average by summing the opacity
 of the 24 observations ard dividing this sum
 by 24  If an applicable standard specifies an
 averaging time requiring more than 24 ob-
 servations, calculate the average for all ob-
 servations made during  the  specified time
 period Record the average opacity on a record
 sheet  (See Figure 9-1 for an example )
   3  Qualifications end testing.
   S 1  Certification requirements  To receive
 certification  as a qualified observer, a can-
 didate must be tested and demonstrate the
 ability to nsslgn opacity recdlrgs la 5 percent
 Incremeits to 25 different block plumes and
 25  different white plumes, with  an. error
 not to exceed 15 percent opacity on any ona
 reading and nn average error not  to exceed
 1 5 percent opacity Jn each category Candi-
 dates shall be tested  according  to  the pro-
 cedures described In paragraph 32 Smoke
 generators used pursuant to paragraph 3.2
 shall be equipped  with a smoke meter which.
 meets the requirements of paragraph 3 3
  The certification shall be valid for a period
 of 6 months at which time the qualification
 procedure must be rep?ated by ony observer
 jn O'der to retain certification
  32  Certification procedure The certifica-
 tion test coislsU of sho-vlng the candidate a
 complete run of 50 plumes—25 black plumes
 Bed 25 white  plumes—generated by R smoke
 generator  Plumes wlti'n each set of 25  b'ac':
 p.nd 25 white runs shall be presented In ran-
 dom order The candidate assigns an opacity
 value to each plums and records his obser-
 vation on a suitable form At the completioi
 of each run of 50 readings, the score of the
 candidate is determined If a candidate falls
 to qualify, the  complete run of 50  readings
 must be repeated in any retcst  The snsoke
 test may be pdminlste.-ed as part of a smoke
 school or training p'ogratn, and may be pre-
 ceded by training or famUlarizat'on runs of
 the smoke generator during which candidates
 are snown black and walte plumes of known
'opacity
  3 3  Smoko generator specifications   Any
 smoke g3nsrator used  for  the  purposes of
 paragraoh 3 2 shall be equipped v/lth a smoke
 meter Instilled to  measure opiclty  across
 the dlametsr  of tbe smoke jjjr.erator sVvck
 The smoke meter output shall display In-
 stack opacity based upon a pathlength  equal
 to the stack exit diameter, on a full 0 to 100
 percent  chart  recorder  scale.   The smoke
 m?ter optical des'gn and performance shall
 meet the specifications shown In Table 9-1
 The smoke meter shall be calibrated as pre-
 scribed In paragraph 331 prior  to  the con-
 duct  of each  smoke  reading test  At the
 comoletloi of e-jch  test, the zero and span
 drift  shall be checked and  If the drift ex-
 ceeds ±1 percent opacity, the condition shall
 be corrected prior to conducting any subse-
 quent test runs The  smoke meter shall ba
 demonstrated, at the time of Installation, to
 meet the specifications listed  In Table 0-1
 This  demonstration, shall be  repeated fol-
 lowing any subseqt —•! repair or replacement
 of the pnotocell or associated electronic cir-
 cuitry Including the chart recorder or output
 meter, or every 6  months, \vhlchevet occurs
 first.

    TABLE 9—1	SMOX£ SIFTER DESIGN ANT)
 Parameter.               Speclfcction
 ft. Light source	  Incandescent    lamp
                        operated at nominal
                        rated \ultago.
 &-25-V6
Copyright g) 1976 by The Bureau of Notional Afloirs, Inc.
                    [Appendix A]
                                                                                                                              35

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121  0434B
           FEDERAL  REGULATIONS
pf.rarcetor                Specification
b ^pectral .response Photoplc    (da>ll;;ht
*'"•  of ptfouJcfell  -' ' ^'spectraWesponsebf
                       the  human  eye—
                       reference 43).
c  Angle of \'a
ei'»lua"ccl as fo.io^rs
  3321  li'gnt  source. Verify from manu-
fictu.-eri cl^'a  ani from  voUage measure-
ments made at  t.-.e  lamp, as InotaliSd that
t^e la-Tp Is  operated v/jthiu ±5 percent ol
tiio nom'.na' r^t^d voltage.
                                         •  3322  Spectral  response  of  photocell
                                          Verify  from minufacturer's data that  tha
                                         5ph'5tocell'Jh&>«"'photop'lc^reopdnse,' re",  tna
                                          spectral sensitivity of the cell shall  closely
                                          approximate the- standard spectral-lftmlnos-
                                          Ity curve fo' photoplc \lsloii •which is refer-
                                          enced In  (b) of Table 9-1
                                            3323  Angle of \lew  Check construction
                                          geometry to ensure  tnat the  total angle of
                                          view of the smoke  pJuma, as seen by  the
                                          photocell, does not  exceed 15*. The total
                                          angle of view may be calculited from 6 = 1
                                          taa-1 d/2L. where 9=tota! angle- of view.
                                          d = the sum of  tne photocell  dlameter+the
                                          diameter  of  the  limlt'ng  aperture,  and
                                          L=the distance from the photocell  to  the -
                                          limiting aperture The limiting aperture Is
                                          the point in the path between the photocell
                                          and the  smoke plume where the  angle of
                                          view is moat restricted. In smoke generator
                                          smoke  meters  this  Is normally an  orlfica
                                          plate.
                                            3324  Angle of projection  Check con-
                                          struction geometry to ensure that the total
                                          angle of projection  of the  lamp on  the
                                          smoke plume aoes not exceed  15' The total
                                          angle of projection may be calculated from:"
                                          ?=2 tan-' cI/2L,  waere 6= total angle of pro-
                                          jection; d= the sum  of the length of the
                                          lamp filament -J- the d'ameter of the limiting
                                          aperture, and L= tne distance from the lamp
                                          to the limiting aperture
                                            3 *3 2 5  Calibration  error  Usln^  neutril-
                                          deasity filters of Knoivn opacity. ches% tns
                                          error~bet-veen the actual response  and the
                                          theoretical  linear response of  the  smoke
                                          meter  This check Is  accomplished by fir^t
                                          calibrating the smoke meter according  to .
                                          331 and  **•=>«  inserting a series of three
 neutral-density filters of nominal opacity of
 20. 50, and 75 percent in  the smoke meter
 psthlength^Filters callbarteii within ±2"per-  -
 cent  shall be  used   Care  should  be taken
 trfcen inserting the  filters to prevent stray
 l.^ht from affecting  the meter Mike ft total
 of  five nonconsecutlre  readings  for each
 filter. The maximum error on any one read-
 Ing shall be 3 percert opacity.
  33.26   Zero and  spaa  drift. Determine
 toe zero and span drift by calibrating and
 operating the smoke generator In  a normal
 manner o\er a 1-hour period  Th8  drift is
 measured by checking ths zero and span at
 the end of tnis period
  3 35.7   Response time Determine the re-
 sponse time by producng the series of fiva
 simulated 0 percent  and 100 percent opacity
 values and observing  the  time required tn
 reach stable  response Opacity ta'ues of 0
 percent and 100 percent may be simulated
 by alternately  SAllchlng tha po^er to the
 light  source  off and  on  while  the smoke
 generator is not operating.
  4  References.
  41  Air Pollution  Control District Rules
 and  Regulations,  Los Angeles  County Air
 Pollution  Control  District. Regulation IV,
 Prohibitions, Ruls 50
  4.2  Welsburd, Melvln I. Field Operations
 and Enforcement Manual for Air, UJS Envi-
ronmental Protection Agency, Research Tri-
angle Park,  NO,  AFTD-1100. August  1972
pp 4 1-4 36
  43  Condon. E U, and Odlshaw, H , Hand-
book of Physics, McGraw-Hill Co, N.Y. N Y.,
 1953, Tables l,p 6-52

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 .fv
 NJ
n
o
•O

CLOCK TIME
OBSERVER LOCATION
  Distance to Discharge
  'Direction from Discharge
  Height of Observation Point
BACKGROUND DESCRIPTION
WEATHER CONDITIONS
  Wind Direction
  Wind Speed
  Anbient Temperature
SKY CONDITIONS (clear,
  overcast, Z clouds, etc.)
PLUME DESCRIPTION
  Color
  Distance Visible.
07IO 1JIFO.T.ATIOH
                                                 Initial
                                                           final
                                                                                                     SUMMARY OF AVERAGE OPACITY
Set
Number










Urn
Start—End










Oaacit> - -
Sum

•








Average
-





^

-

                                                                                            Readings  ranged  from
                                                                                                                      to
opacity
                                                                                           The  source was/was  not in compliance with
                                                                                           the  time  evaluation was trade.
                                                                                                                                           at

-------
                                                                                                                                                                .I*
                                                                                                                                                                w
                       FIGIKS  9-2  OBSERVATION  KCCORO
                   PACE	Of
       CC'tfAS'Y
       LOCATION
       TEST NUV.3ER
       DATE
OBSERVE 	
TYPE FACILITY    ~
POINT OF EMISSTBhT
m
3
O
D

n
3

PO
X
>

H".































N * 1 .
0
1
2
J
4
5
6
7
8
9
10
11
12
13
11
Ib
1G
17
13
19
20
/\
??
?1
21
2'i
T'fi
?7
21!
29
































Se
ID






























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30






























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^b






























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(c!lec^ If
Att.iclied






























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.inplicablc)
Pctiichocl































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COMPANY
LOCATION
TEST NUMBER
DVTC
FIGURE 9-2  OBSERVATION RECORD
         (Continued)

                    OBSERVER
                                                       PAGE
Of
                    TYPE FACILITY
                    POINT OF EMISSTONT
Mr.






























Mtn.
30
31
•J?
J3
.W
J5
36
37
38
J9
40
<11
',2
43
41
15
4b
47
18
19
SO
bl
5^
bJ
bl
bb
50
5/
58
b9
Seconds
0






























15






























30






























f>'j






























STEAM FLUME
(check if applicable)
Attached






























Detached






























~
COWENTS ~
•"•*






-






f

,



-
~"
-,



,»


-
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-------
  TCEIJTIFrCATfON-TQUALIFlEp'OBSERVER
    George fcL_ Santprilla	





    Clayton  Env.  Consultants,  Inc'.^.




 * " HAS C'OMPLETED"A VISIBLE EM'issiON?^ALUA*TioT^RAiiiiNa^r:^:
   PROGRAM AND IS CERTIFIED AS A QUALIFIED OBSERVER FOR , W,V
   BOTH OPACITY AND RINGELMANN READINGS <^'f$g$\}£\$ ~f ?"V;



 '  >    '/A" "- X/X^WWT*^ "\w*-'?'IIE»I.TM DEPARTMENT*/£ '*'
       ,*/  /   /x/XvTir^'Y    ^ *,--•.<-' »IR POLLUTION « »§»
 ^ AUTHORIZED SIGNATURE/AND TMTB . ^. ,,J,_COMTROL DIVISION %^-s--
   Dunsanka  Lazarevic
 _C!a.y_t_o_n .Environmental.


 „ .,  , Consultantsv.

  HAS COMPLETED A VISIBLE EMISSIONS EVALUATION TRAimNG ' ',"'-'!
  PROGRAM AND IS CERTIFIED AS A QUALIFIED OBSERVER FOR
 . BOTH OPACITY AND RINGELMANN READINGS


 K\v
   AUTHORIZED SIGNATURE? AND DATE

    A fa ^ rf (oomi-ennual rec/owal required)
                               "" '  WAYNE COUNTY , ., ,v3
                                HEALTH DEPARTMENT-  %, ' £
 ['. BOTH OPACJTY AND RINQELMANN READINGS. ^ ^'**^   	

                                     ~ IYNE COUNTY "^
                                       DEPARTMENT -'J
  .       - -   .--..-.-,-   .     ,  .   AIR POLLUTION • ~~-,
 i .'.AUTHORIZED SIQNATUR^ AND  CMTE  . J - V CONTROL DIVISION —S
 /  .K'  .1^ (Mmit«inualrenewal-required) ~i~-"'^/>  A/O/W^/% vvl?
 '4.^-.  ->«=. j-.jj.t.v ».'.„  i. _'. _isi>,i .HI C.\JI IM.7J&

-------