FINE PARTICLE EMISSIONS INFORMATION SYSTEM (FPEIS) ------- FINE PARTICLE EMISSIONS INFORMATION SYSTEM (FPEIS) Gary L. Johnson Special Studies Staff Inustrial Environmental Research Laboratory U.S. Environmental Protection Agency Research Triangle Park, NC 27711 October 1977 Review Notice This report has been reviewed by IERL/RTP, and approved for distribution within EPA. Approval does not signify that the contents necessarily reflect the views and policies of the Agency, nor does the mention of trade names or commercial products constitute endorsement or recommenda- tion for use. ------- TABLE OF CONTENTS Page FOREWORD ii INTRODUCTION 1 STRUCTURE OF THE FPEIS DATA BASE 4 ORGANIZATION OF EMISSIONS TESTING DATA 9 Source and Test Series Related Information 9 Control Device Characteristics and Design Parameters . . 11 Test Characteristics and Control Device Operating Parameters 11 Biological and Chemical Analysis Data 12 Particle Size Measurement Equipment and Data 13 STATUS OF THE FPEIS 15 REFERENCES 17 LIST OF TABLES 1. FPEIS STRUCTURE 5 2. ORGANIZATION OF FPEIS DATA 10 ------- I I FOREWORD The Industrial Environmental Research Laboratory at Research Triangle Park, North Carolina, has developed a comprehensive computer- ized information system on the results of fine particle measurements collected from stationary sources, called the Fine Particle Emissions Information System (FPEIS). ------- INTRODUCTION The Fine Particle Emissions Information System (FPEIS) is a com- puterized information system containing data on primary fine particle emissions to the atmosphere from stationary point sources and includes data on applied control devices. The purpose of the system is to provide a centralized source of comprehensive fine particle measurement information for use by engineers and scientists engaged in fine particle control technology development. In contrast to other EPA data systems which pertain to the Agency's regulatory functions, the FPEIS is ori- ented toward fine particle control technology RD&D and measurement technology RDSO. The FPEIS contains emissions test data from a variety of industrial sources. It attempts to describe completely the particulate-laden gas stream from the point of its generation to the point at which it leaves the control device. General categories of information contained in the FPEIS include source characteristics; control system descriptions; test characteristics; particulate mass train results; physical, biological, and chemical properties of the particulates; particulate size measure- ment equipment/methods; and particulate size distribution data. Every category of information includes a number of related data elements, each ••'' of which is a unique variable essential for the description of the source tested. These data and information items, are classified and arranged so as to ensure some compatibility with other EPA data bases; i.e., NEDS (the ------- -2- Source Classification Codes) (1)*, and the SAROAD/SOTDAT cnemicai iden- tification systems (2). A uniform protocol for units and equipment terminology has been developed along with standard input data forms and definition of each data element in the system. These standards and definitions will allow all data in the system to be stored and retrieved on a common basis. The FPEIS has been implemented at the EPA National Computer Center (NCC) at Research Triangle Park, on the UNIVAC 1110 computer using SYSTEM 2000,** a flexible data base management system. Features of SYSTEM 2000 include sorting, comparing, and retrieving information from the FPEIS in a variety of arrangements. A comprehensive set of user documentation has been prepared for the FPEIS. The FPEIS REFERENCE MANUAL (3) presents: a detailed description of the FPEIS data base, including definition of all data types and elements; a list of available information request procedures; sample data input forms; output format capabilities; and an index to the refer- ences and literature sources used to compile the FPEIS data base, listed in order of unique test series numbers. A companion document, the FPEIS USER GUIDE (4), contains detailed instructions for submitting new data to the FPEIS as well as procedures to be used for retrieving information from the data base. As changes, additions, and expansions of the system and the informational capabilities are made, the manuals will be up- dated. A Numbers in parentheses refer to references listed at the end of this document. ** SYSTEM 2000 is the registered trademark of MRI Systems Corpora- tion of Austin, Texas. ------- -3- The FPEIS presently contains data from more than 1,000 sampling runs which have been aggregated into discrete, readily accessible data- sets. Plans to implement expanded data sorting and retrieval features are under way to enhance the usability and usefulness of the system. Estimates indicate that there are approximately 4000 known sampling runs in existence in the United States today. Data acquisition activities now under way will enable the FPEIS to contain at least three-fourths of the known data by the end of 1978. ------- -4- STRUCTURE OF THE FPEIS DATA BASE The structure of the FPEIS data base is composed of discrete data elements which provide information and data from source tests where fine particle measurements were made. A data element is defined as a com- puter variable corresponding to a particular source test data item. The completeness of information for any given source test within the data base is limited only by the availability of such information to the encoder at the time the data were compiled. The structure of the FPEIS is shown in Table 1. The input data to the FPEIS have been derived from source test reports, published papers, or FPEIS Data Input Forms. Each report or test result may have data on one or more source/control device combinations. An uncontrolled source is defined as a combination of a source and no control device. All the data pertaining to a source/control device combination obtained during a certain testing period are given a unique test series number which may be used to identify the particular test activity. For example, all data obtained on the Union Electric Meramec plant, Boiler Unit 1, as a part of the "Refuse Firing Demonstration Study" conducted by Midwest Research Institute were given five test series numbers. They are Test Series Nos. 19, 28, 29, 30, and 31, which were tests conducted during December 1973, November 1974, March 1975, May 1975, and November 1975, respec- tively. Each test series consists of a number of subsets or subseries, which represent all the data pertaining to a given combination of source and control device operating parameters, or to data taken at either the inlet or outlet of the control device. The subseries ties different ------- TABLE 1. FPEIS STRUCTURE FPEIS Test Series Level Test Series 1 Test Series 2 Subseries Level Subseries 1 Subseries 2 Subseries 3 Subseries 1 Subseries 2 Run Level Run 2 VJ« I ------- -6- sampling activities together and gives a complete description of the gas stream for the various operating conditions of the source and control device. Subseries are numbered sequentially from 1, within a given series. The test run, which is the cornerstone of the FPEIS data base structure, is defined as any measurement of fine particle emissions from a source/control device combination for a specified length of time, using a single particle size measuring system or method. For example, one size distribution measurement using an impactor train constitutes a run. Another size distribution measurement using an optical particle counter made at about the same time, with the source and control device operating parameters unchanged, constitutes another run. The mass train results such as those using EPA Method 5 are not treated as a test run since the focus is upon particle size, distribution data but are included at the subseries level as additional information. The test run as defined above has some advantages and disadvant- ages. The disadvantages stem from the fact that the test run data being obtained by a single particle size measuring system or method may not cover the entire size spectrum of the particles; therefore, it may be necessary to group several test runs representing data from different instruments to obtain a complete size distribution. On the other hand, this approach offers flexibility in that the data obtained by each instrument can be evaluated separately which may be important in view of the history of variations in sampling system performance. For example, if six optical particle counter runs are made within the time of one impactor run, all the optical particle counter runs can be averaged ------- -7- and compared with the impactor run, or the six runs of the optical i particle counter can be treated separately, getting a time resolution for the optical data. Groups of test runs are contained within the test subseries. A test subseries, then, is defined formally as a group of test runs utili- zing the same or different particle size measurement techniques at a specified location and under the same source/collector operating char- acteristics. Significant changes in source or collector operation as part of the test protocol define a new subseries. Examples of different subseries are: a planned change in the air-to-cloth ratio for a fabric filter under test; a change in source feed material; and different parts of the charging cycle, melting cycle, lancing step, and pouring step for an arc furnace. Each defines a different subseries. Similarly, a change in measurement location (e.g., inlet or outlet of a collector), also defines a new subseries. Associated with each test subseries are the relevant data for source operating characteristics, control device operating parameters, sampling conditions, and any other data which describe the situation existing during the period of the test subseries. Supplemental information may be included where available, such as sub- sequent chemical analysis or biological testing of the collected par- ticulate on a total mass basis or as a function of particle size. Additionally, provisions are made for narrative comments which can be used to provide information not elsewhere classified. As stated earlier, the test subseries are numbered sequentially within a test series by the encoder when the data are compiled for entry into the FPEIS. This arrangement allows for the grouping of simultaneous test runs into a common data set. ------- -8- Finally, all subseries data for a source test program are contained within the test series. Again, the test series is defined as all the test runs and subseries for an identifiable testing program. Sampling on the same source/collector combination at different periods will result in different test series just as measurements at other sources within a plant, or at separate plants, will also define different test series. The specific definition of a test series depends upon the nature of the testing program itself. Usually a test report or sampling activity at some site will contain data for only one test series; how- ever, it is possible to define several test series from the same activity or report. ------- -9- ORGANIZATION OF EMISSIONS TESTING DATA FPEIS data are grouped into five general categories of information. These are: (a) general source description and related information; (b) control device characteristics and design parameters; (c) source process conditions and control device operating parameters; (d) biological and chemical analysis results; and (e) particle size measurement equipment and data. This organization relative to the FPEIS structure discussed in the previous section is shown in Table 2. This table also lists the discrete data elements which comprise the data base itself. Source and Test Series Related Information This group of data elements identifies the stationary source that was tested, the source location, and literature reference of information for the test series. To enable a general grouping of sources to be made, each source test series has been described in terms of the NEDS Source Classification Codes (1) that are applicable. The use of the NEDS codes is by specification of the word description, not the associ- ated numeric code. The source location is described by address as well as by Universal Transverse Mercator zone and X-Y coordinates as defined by the U.S. Geological Survey (5). The name of the testing organization and the reference (report, *~' journal article, etc.) from which the data have been compiled are in- cluded. Additionally, remarks on the test may be included which may be pertinent to the test series, but for which a specific data type is not available. ------- TABLE 2. ORGANIZATION OF FPEIS DATA Test Series Level A. Source Characteristics Source category (SCC I) Type of operation (SCC II) Feed material class (SCC III) Operating mode class (SCC IV) Site and source name Source address (street, city, state, zip code) UTM zone location and coordinates Test series start and finish dates Tested by and reference B. Test Series Remarks C. Control Devlce(s) Characteristics Generic device type Device class and category Device commercial name Manufacturer Description Design parameter type and value Subserles Level D. Test Characteristics Test date, start, and finish time Source operating mode Source operating rate Percent design capacity Feed material and Its composition Sampling location and Its description Volume flow rate, velocity, temperature and pressure Percent Isoklnetlc sampling Orsat gas analysis and trace gas Composition E. Participate Mass Train Results Front half and total mass concentration Mass train comments F. Participate Physical Properties Density Resistivity Others C. Bloassay Data Bloassay test type Test comments H. Chemical Composition Particle boundary diameters Sizing Instrument calibrated or calculated SAROAD chemical and analysis method ID Concentration In filter/total Concentration In Ranges I through 9 Run Level I. Measurement Particulars Measurement Instrument/method name Size range lower and upper boundaries Col lection surface Dltut Ion factor Measurement start time and period Sample flow rate Sample temperature, pressure, and moisture content Comments J. Partlculate Size Distribution Particle diameter basis (Classic Aerodynamic, Aerodynamic Impactlon, or Stokes) Boundary diameter Concentration basis (mass or number) Concentration O i ------- -11- An important feature to note is that the FPEIS can protect confi- dential or proprietary source data like site name and address. The FPEIS will accept the entry "CONFIDENTIAL" for any source whose identity cannot be disclosed by the encoding group. This enables the FPEIS to store the important particle size data from sources which could not have been accessed in the past. EPA will have no knowledge whatsoever of the source identity. Control Device Characteristics and Design Parameters Definition and description of the control system tested (if any) for the test series as well as pertinent design parameters are given here. Standard nomenclature is used to characterize the device by category, class, generic type, commercial name and manufacturer. Additional device descriptive material is provided that may be necessary for novel or hybrid control systems. The device descriptive elements are arranged such that maximum flexibility exists for cases where multi- ple devices are involved. Up to three control devices in series on a given source may be reported. Control device design parameters are indicated by type and value, where known. Specification types are provided as standard nomenclature for the four most common generic device types: Electrostatic Precipi- tator, Cyclone, Wet Scrubber, and Fabric FM'ter. The units to be used are also given. The FPEIS uses' metric units throughout the system. Test Characteristics and Control Device Operating Parameters Data contained in this group of data elements identify and define the test subseries date and time, sampling location description and ------- -12- specific source operating parameters. Such items as source operating rates, mode, feed material and composition, and stack gas conditions are also included. Ancillary test results such as mass train, Orsat analysis and physical measurement of the particulate (density, resistivity, etc.) and trace gas analysis are reported. Additional remarks or data per- tinent to the test subseries which may be of interest to the FPEIS users are also given. Control device(s) operating parameters are indicated by type and value, and are described by standard nomenclature. Units to be used are also given. As in the case of design parameters suggested operating parameters are given for the four most common generic device types: Electrostatic Precipitator, Cyclone, Wet Scrubber, and Fabric Filter. The user may define and include additional parameters as required. Biological and Chemical Analysis Data Bioassay and chemical analyses which were performed on collected particulate are included in this data group. Bioassay tests performed are identified by using standard nomenclature. Comments or results from these tests are reported. The chemical analysis group utilizes the pollutant chemical coding system for the SAROAD/SOTDAT (2) data base system as well as a codifi- cation of analysis methods from the same system. The data are reported in units of concentration as a function of particle size, where avail- able,, with the boundary intervals specified for the particle size measurement technique used. Indication is given as to whether the data were based upon calibrated or calculated particle diameters. The data ------- •13- are also reported on a total mass concentration basis. Both elements and compounds may be identified and recorded. A maximum of nine size ranges, or stages, are available in addition to the category of mass train filter or pooled stages. The mass train filter chemical compositions are results of analyses performed on the particulate collected by the mass sampling train. The pooled stages chemical compositions are for analyses done by pooling collected par- ticulate from several impactor stages when there was insufficient par- ticulate on individual stages for proper analysis. Particle Size Measurement Equipment and Data This group of data elements identifies the measurement instrument or method, specific run data, and sampling conditions. Measurement instruments are defined in standard nomenclature by generic class and type. Indication is given of the general size range covered by the equipment and, for impactors, a description is given of the collection substrate and its specifications. Comments on the measurement are reported in text form, and details of equipment calibration methods or protocol may also be included. Particle size distribution data are entered as mass concentrations or number concentrations. The class boundary diameters are given along with whether the diameters are obtained from calibration or from calcu- lations. Designation of Classic Aerodynamic, Aerodynamic Impaction, or Stokes diameters is also provided. The data are given in terms of mass concentrations per size interval (i.e., micrograms/dry normal cubic meter) or number concentrations per size interval (i.e., number/cubic ------- -14- centimeter). By assuming the particles to be spherical and by using a given gas dilution factor and particle density, output may be obtained which includes calculation of mass and number size distributions. ------- -15- STATUS OF THE FPEIS The FPEIS is currently operational on the UNIVAC 1110 computer at EPA's National Computer Center (NCC) at Research Triangle Park, North Carolina. Procedures have been established in the FPEIS USER GUIDE to enable users to access the data base either directly through their own data communications terminals or indirectly by way of a request to the EPA/IERL-RTP Project Officer. At present, direct access is restricted to users who have a working knowledge of the SYSTEM 2000 data base management system natural language. Future plans include the devel- opment of an interactive user interface which will permit users not having SYSTEM 2000 experience to access the data base and retrieve information. The majority of data requests to date have been directed to the IERL-RTP Project Officer. The FPEIS presently has two standard data output programs which are being used to process data requests. These output programs are the SUMMARY REPORT and SERIES REPORT. The SUMMARY REPORT program produces a listing of the entire contents of the data base in test series order. This program produces a voluminous quantity of paper and is used rarely. The SERIES REPORT program lists the data for one complete test series for which the user has supplied the unique test series number as program input. Work is now in progress to develop a program to calculate particu- late control device collection efficiency as a function of particle size using the data contained in the FPEIS data base. Since all FPEIS data ------- -16- are stored according to a uniform protocol, direct comparisons between control devices may be made. More importantly, all data will be pre- sented consistently. The FPEIS currently contains data from over 1000 sampling measure- ments (or runs), representing tests conducted on over AO source/col- lector combinations. Data acquisition activities are now under way by IERL-RTP contractors to identify, encode, and enclose more data on fine particle sampling in the FPEIS. To date more than 1600 test runs have been identified, and it is expected that the size of the data base will increase by a factor of at least 3 by the end of 1978. Procedures have been developed to provide for the gathering of emissions data from on- going testing activities and for the routine updating of such data into the data base. Provision has been made to accommodate the expanding needs of the user community for data reduction and analysis. As these needs change, additional features can be developed and documented for the FPEIS to ensure that the user's requirements are satisfied. Revisions to the REFERENCE MANUAL and USER GUIDE will be made at appropriate intervals and periodic reports assessing the contents and completeness of the data base wi11 be issued. The long-term success of the FPEIS will depend upon its usefulness •.'••' and usability to the user community. As interest continues to grow in fine particle aerosols and their abatement from stationary sources, the FPEIS can provide valuable information to the research scientist as well as the control equipment manufacturer. IERL-RTP will pursue an active dialogue with the FPEIS user community to ensure the satisfaction of the user's requirements. ------- -17- REFERENCES 1. "Guide for Compiling a Comprehensive Emission Inventory," EPA No. APTD-1135, NTIS No. PB212-231, March 1973- 2. "Source Test Data System (SOTDAT)," EPA No. 450/3-75-070, NTIS No. PB 245-052, July 1975. 3. "Fine Particle Emissions Information System Reference Manual," EPA-600/2-76-173, June 1976. 4. "Fine Particle Emissions Information System User Guide," EPA- 600/2-76-172, June 1976. 5. "Universal Transverse Mercator Grid," U.S. Department of the Army, Washington, DC, Publication No. TM5-241-8, July 1958. ------- |