ARSENIC DETERMINATION ON PROCESS
      MATERIALS FROM ASARCO'S COPPER
       SMELTER IN TACOMA,  WASHINGTON
               Prepared  for
   U.S. Environmental  Protection Agency
         Emission Measurement Branch
Research Triangle Park,  North Carolina  27711
          Contract No. 68-02-2812
           Work Assignment No. 66
                August  1980
                Prepared  by
                D. Ringwald
                     TRW
            ENVIRONMENTAL ENGINEERING DIVISION

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                  CONTENTS






SECTION                                PAGE



   1          Introduction               1




   2          Summary of Results         1



   3          Analysis Procedure         1



   4          Quality Assurance          4



   5          Calculations               8



   6          Appendix                   9

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                              TABLES


NUMBER                                                     PAGE


  1      Arsenic Composition of Process Samples             2

  2      Arsenic Composition of Secondary Standards         4

  3      Percent Recovery of 1.00 mg Arsenic Spike          5

  4      Results of Determination of 1.02% Arsenic          7
         Secondary Standard Under Various Conditions
                                11

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  I.  INTRODUCTION
           This work assignment consists of determination of the percent arsenic
      in thirty-nine process samples from various stages of the smelting operation
      at the Asarco.copper smelter in Tacoma, Washington.  Three secondary standard
      arsenic samples were supplied by Asarco to aid in investigation of matrix
      effects and accuracy of the analytical method.
 II.  SUMMARY OF RESULTS
           The results of the analysis of the process samples is summarized in
      Table  I.    It includes a sample description, date of collection, results
      of the duplicate determinations and the average arsenic composition in
      percent.
III.  ANALYSIS PROCEDURE
           Sample dissolution was accomplished by weighing an appropriate
      amount  (0.5 gms to 0.05 gms) to the nearest 0.1 milligram into the teflon
      cup of an acid digestion bomb.  Two milliliters each of nitric acid (HNO-)
      and hydrofluoric acid (HF)  were added to the digestion cup and it was
      immediately sealed in stainless steel bombs.  The samples were then heated
      in an oven to 105°C for two hours.
           When cool the dissolved samples were filtered through Whatman #4 filter
      paper that was pre-extracted with 0.5N HNO- into 50 ml polypropylene
      volumetric flasks.  The flasks were brought to volume with 0.5N HNO.,
      washing of the filter.
           The prepared samples were screened using an Instrumentation Laboratory
      Model 551 Atomic Absorption Spectrophotometer with a nitrous oxide/acetylene
      flame and 2.0 nm bandpass.   Deuterium arc background correction was used at
      all times.  Appropriate dilutions were made to high arsenic samples.
           Arsenic determinations were made using the method of standard additions
      to eliminate chemical interferences and with one percent potassium chloride
      to inhibit ionization of the arsenic in the flame.  A three point least
      squares best fit calculation was applied to the data obtained by the
      standard additions and the arsenic concentration was caluculated using
      the applicable dilution factors and original sample weight.
                                         1

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                                     TABLE I.
                      ARSENIC COMPOSITION OF PROCESS SAMPLES
SAMPLE DESCRIPTION
Arsenic Baghouse Dust
#1 Roaster Baghouse Dust
#1 Plate Treater
San Luis Arsenic
Godfrey Charge
Godfrey Charge
Godfrey Calcine
Godfrey Calcine
Pot #1 FCE
Pot #1 Dump
Pot #2 FCE
Pot ..#2 Dump
Pot #3 FCE
Pot #3 Dump
Pot #3 Top
Pot #3 Bottom
Pot #4 FCE
Pot #4 Dump
Reverb Matte
Reverb Matte
Reverb Matte
Reverb Slag
Reverb Slag
Reverb Slag
Roaster Charge
Roaster Charge
Roaster Charge
Roaster Charge
Roaster Charge
DATE COLLECTED
9/13-9/24
9/13-9/24
9/13-9/24
9/24-9/25
9/24
9/25
9/24
9/25
9/19
9/19
9/20
9/21
9/21
9/22
9/22
9/22
9/22
9/23
9/19
9/20
9/21
9/19
9/20
9/21
9/15
9/16
9/18
9/19
9/20
1
76.8%
2.94%
30.6%
72.2%
5.35%
5,. 73%
2.63%
6.01%
0.45%
0.61%
0.59%
0.82%
0.66%
0.30%
0.44%
0. 78%
0.54%
0.64%
0.38%
0.40%
0.40%
0.68%
0.56%
0.58%
0.92%
1.37%
1.17%
1.28%
1.25%
72.7%
 3.55%
37.3%
74.9%
 6.02%
 5.56%
 3.31%
 6.03%
 0.75%
 0.61%
 0.72%
 0.73%
 0.68%
 0.48%
 0.57%
 0.59%
 0.72%
 0.71%
 0.34%
 0.45%
 0.41%
 0.77%
 0.60%
 0.51%
 0.99%
 1.46%
 1.05%
 1.21%
 1.30%
AVG.
74.8%
 3.25%
34.0%
73.6%
 5.69%
 5.65%
 2.97%
 6.02%
 0.60%
 0.61%
 0.66%
 0.78%
 0.67%
 0.39%
 0.51%
 0.69%
 0.63%
 0.68%
 0.36%
 0.43%
 0.41%
 0.73%
 0.58%
 0.55%
 0.96%
 1.42%
 1.11%
 1.25%
 1.28%

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                               TABLE 1. CONTINUED
SAMPLE DESCRIPTION          DATE COLLECTED
Roaster Charge
Roaster Charge
Roaster Calcine
Roaster Calcine
Roaster Calcine
Roaster Calcine
Roaster Calcine
Roaster Calcine
Roaster Calcine
Converter Slag
Converter Slag
Converter Slag
9/21
9/22
9/15
9/16
9/18
9/19
9/20
9/21
9/22
9/19
9/20
9/21
1.44%
1.02%
1.43%
1.26%
1.31%
1.05%
1.33%
1.05%
1.12%
0.32%
0.35%
0.39%
1.21%
0.93%
1.14%
1.42%
1.48%
1.18%
1.17%
1.49%
1.01%
0.32%
0.25%
0.36%
1.33%
0.98%
1.29%
1.34%
1.40%
1.12%
1.25%
1.27%
1.07%
0.32%
0.30%
0.38%

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IV.  QUALITY ASSURANCE
          In order to evaluate the accuracy and precision of the analytical
     method employed, the arsenic composition of the three secondary
     standard process materials supplied by ASARCO' s chemical laboratory
     in Tacoma were determined in triplicate using the method described
     above.  Despite the difference in analytical methods (ASARCO uses
     a volumetric determination with potassium bromate),  the results,
     summarized in Table 2, are within two standard deviations of ASARCO's
     results.  The standard deviations also show good precision is achieved
     by this method, even in the reverberatory slag, the most complicated
     of the matrices.
                                 TABLE 2
                ARSENIC COMPOSITION OF SECONDARY STANDARDS
SECONDARD
STANDARD
REVERBERATORY
SLAG
BLISTER
COPPER
ANODE
COPPER
ASARCO

% As
1.02
0.30
0.10
TRW

% As
0,91
0.34
0.12

STANDARD
DEVIATION
0.04
0.05
< 0.01
          A wide range of matrices are encountered in materials from
     various stages of the smelting process.   To evaluate the applicability
     of the analytical method to the variety of process samples to be
     analyzed, the five major sample types were spiked with 1.00 mg of
     arsenic before dissolution and the percent recovery of the spike was
     calculated.  The recovery data, summarized in Table 3, shows that an
     average recovery of 96% was obtained.
                                     4

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                TABLE 3
PERCENT RECOVERY OF 1.00 mg ARSENIC SPIKE
Sample
Reverb slag (9/19)
Roaster Charge (9/15)
Converter Slag (9/21)
Acid Blank (7/29)
Pot #1 FCE (9/19)
Godfrey Charge
(9/24)
1
98%
95%
93%
93%
85%
93%
2




104%
93%
3




100%
107%
Avg.




96%
98%
Std.
Deviation




10%
8%

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     To ascertain the influences of several important analytical variables
such as method of digestion, flame conditions, and potential chemical and
spectral interferences, the reverberatory slag secondary standard was analyzed
under a variety of conditions.
     One potential source of loss of arsenic is as the As?3 which is a
volatile compound.  An alternate digestion precedure was carried out in
which the secondary standard slag was first subjected to two milliliters
each of HN03 and HCL04, sealed in the acid digestion bombs and heated.
This initial oxidation step was intended to convert all the arsenic to the
As(V) oxidation state.  Two milliliters of HF were added to the cooled
digest and the bombs re-sealed and heated.
     The HN03/HF digested samples and the HN03/HCL04)/HF digested samples
were analyzed using both air/acetylene and nitrous oxide/acetylene flames
and using 2.0 nm, 1.0 nm and 0.5 nm spectral band passes.  The method of
standard additions was used with all sample solutions to minimize chemical
interference.  Sample size, and standard spikes were carefully chosen to
keep the arsenic levels within the linear absorbance range of arsenic (up
to about 0.250 absorbance units).  The results of the determination under
these varying conditions are summarized in Table  4.
     The Air/acetylene flame produced several problems including decreased
energy throughout to the detector and an increase in noise levels.  It
also gave high results in arsenic levels independent of digestion technique
and bandpass used.  These high results suggest some background interference
which is uncorrected by the deuterium arc background system.
     The Nitrous oxide/acetylene flame gave low results in arsenic levels.
This suppression of arsenic absorbance was later found to be inhibited by
making analyte solutions up in one percent potassium chloride.  This suggests
that in the much hotter nitrous oxide/acetylene flame the arsenic undergoes
considerable ionization thus decreasing the absorbing population in the
flame.  This condition was relieved by the addition of a large amount of
the much more easily ionizable potassium.

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                  Table 4
 Results of Determination of 1.02% Arsenic
Secondary Standard Under Various Conditions
Digestion
Technique
HN03/HF



avg.
HNO,/HC104/
(HF


avg.
Nitrous Oxide/ Acetylene
Spectral Bandpass
2. Onm
0.80
0.80
0.78
0.73
0.78
0.69
0.77
0.80
0.94
0.80
1 .Onm
0.52
0.58
0.61
0.57
0.57





O.Snm
0.60
0.53
0.54
0.55
0.56
0.80
0.77
0.85
0.97
0.85
Air/ Acetylene
Spectral Bandpass
2. Onm
1.40
1.32
1.31
1.40
1.36
1.37
1.25
1.31
1.21
1.29
0 .5nm
0.97
1.29
1.30
1.20
1.19
1.50
1.36
1.40
1.50
1.44

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V.  CALCULATIONS
         The thirty-nine process samples were run in duplicate and the
    resulting arsenic percentages and the average of the duplicate samples
    are reported in Table 3.
         In calculating the percent recovery of the 1.00 mg arsenic spike
    the percent arsenic in an unspiked sample was calculated by solving the
    equation of the least squares best fit for the X-intercept, which
    corresponds to the concentration of. the arsenic in solution in ug/ml.
         %AS=    (ug/ml)   (50ml)   (A)   (B)                fEouation n
                      •     	..™—,      _      _—.  .A. JLUVJ        i-CjCnjciCXOri j.j
                   UOOO ug/Mg)  (nig of  sample)               ^
         A =      dilution factor used  in making up standard addition solutions
         B =      intermediate dilution factor necessary to reduce original
                  solution to 20-40 ug/ml
         The spike recovery calculation is completed by obtaining the
    concentration of arsenic in the  spiked sample and applying Equation 2.
                   (total mg As)  -   (mg As From Sample)    , nn
                              mg As of Spike
                   (ug/ml)   (50 ml)   (A)   (B)   -  (%  As)   (mg of sample)    (Equation 2.)
                         (1000 ug/Mg)                      100           J
                                          1.00  mg

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VI. APPENDIX

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