USES, SOURCES, AND
                         ATMOSPHERIC EMISSIONS
                         OFALKYLBENZENE
                         DERIVATIVES
                         Final Report
                         September 1979
                         By: Susan J. Mara
                           Edward C. So
                           Benjamin E. Suta
                         Prepared for:
                         U.S. Environmental Protection Agency
                         Office of Air Quality Planning and Standards
                         Research Triangle Park, North Carolina 27711
                         SRI International
                         333 Ravenswood Avenue
                         Menlo Park, California 94025
                         (415)326-6200
                         Cable: SRI INTL MPK

WSS)
yinternational/

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USES, SOURCES, AND
ATMOSPHERIC EMISSIONS
OF ALKYLBENZENE
DERIVATIVES
Final Report
September 1979
By: Susan J. Mara
   Edward C. So
   Benjamin E. Suta
Prepared for:

U.S. Environmental Protection Agency
Office of Air Quality Planning and Standards
Research Triangle Park, North Carolina 27711
Task Officer: Richard J. Johnson
Project Officer: Joseph D. Cirvello
Contract No. 68-02-2835
SRI International Project No. CRU-6780


Center for Resource and Environmental
Systems Studies Report No. 101

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                                  NOTICE
     This report has been provided to the U.S. Environmental Protection
Agency (EPA) by SRI International, Menlo Park, California, in
fulfillment of Contract 68-02-2835.  The opinions, findings, and
conclusions expressed herein are those of the authors and are not
necessarily those of EPA.  Mention of company or product names  is not  to
be considered an endorsement by EPA.
                                    n

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                                 CONTENTS





          LIST OF TABLES 	




          ACKNOWLEDGMENTS  	




    I     SUMMARY  	




   II     ALLYLBENZENE 	




  Ill     CYCLOHEXYLBENZENE  	




   IV     DIISOPROPYLBENZENE 	




    V     DIVINYLBENZENE 	




   VI     DODECYLBENZENE 	




  VII     ETHYLBENZENE 	




 VIII     ETHYNYLBENZENE 	




   IX     HEXAMETHYLBENZENE  	




    X     ISOPROPYLBENZENE (CUMENE)   .  .  .




   XI     PENTYLBENZENE  	




  XII     PROPENYLBENZENE  	




 XIII     PROPYLBENZENE  	




  XIV     STYRENE  	




   XV     TETRAMETHYLBENZENE 	  .




  XVI     TOLUENE  	




 XVII     TRIETHYLBENZENE  	




XVIII     TRIMETHYLBENZENE 	




  XIX
XYLENE
          BIBLIOGRAPHY
IV




 v




 1




 4




 5




 6




 7




 9




15




21




22




23




27




28




29




30




37




38




50




51




53




65
                                   111

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                                     TABLES
    1-1   Summary of Emissions of Alkylbenzene Derivatives  	     2
    V-l   Location of U.S. Producers of Divinylbenzene 	     8
   VI-1   U.S. Producers and Estimated Production of Dodecylbenzene   ...    13
   VI-2   LAB Emission Rates and Sources for the Model Plant	    14
   VI-3   Estimated LAB Emissions by Location  	  .....    14
  VII-1   U.S. Producers and Estimated Production of Ethylbenzene   ....    17
  VII-2   Emission Rates and Sources of Ethylbenzene for Styrene
          Production Model Plant 	    19
  VII-3   Estimated Emissions of Ethylbenzene by Location   	    20
    X-l   Location of U.S. Producers and Estimated
          Production of Cumeme 	    25
  XIV-1   Location of U.S. Producers and Estimated
          Production of Styrene  	    33
  XIV-2   Emission Rates and Sources of Styrene
          for Styrene Production Model Plant 	    35
  XIV-3   Estimated Emissions of Styrene by Location 	    36
  XVT-1   Location of U.S. Producers and Estimated
          Production of Toluene  	    43
  XVI-2   Estimated Emissions of Toluene 	    47
XVIII-1   Location of U.S. Producers and Estimated Production of
          Trimethylbenzene	    52
  XIX-1   Location of U.S. Producers and Estimated
          Production of Xylene 	    58
  XIX-2   Estimated Emissions of Xylenes 	    62
                                       IV

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                             ACKNOWLEDGMENTS
     It is a pleasure to acknowledge the cooperation and guidance given
by several individuals of the U.S. Environmental Protection Agency,
Office of Air Quality Planning and Standards.  Richard Johnson,
Strategies and Air Standards Division, was task officer and provided
direction throughout the study.  David Patrick, David Mascone, and K. C.
Hustvedt of the Emission Standards and Engineering Division supplied
valuable information on control technology and emission factors.  Joseph
D. Cirvello was the project officer.

     Ms. Emily Bulian, SRI International, Chemical Industries Center,
conducted the literature search for most of the chemicals reviewed. Mr.
Jeff Key of Hydroscience provided guidance on estimating ethylbenzene
and vinylbenzene emissions.  The report was edited by Barbara Stevens.

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                                I  SUMMARY
     This report is one in a series that SRI International is providing
for the U.S. Environmental Protection Agency (EPA) on a quick-response
basis to estimate emissions of selected pollutants.  The primary
objective of this study was to estimate the uses, sources, and
atmospheric emissions of 18 alkylbenzene derivatives.  In some cases,
the major isomers of these derivatives were also evaluated.  Only
emissions resulting from production of the chemicals were evaluated.
Most of these chemicals are also contained in petroleum and petroleum
products.  Therefore, emissions from the petroleum and the
transportation industries, including automobiles, are expected to be
significant.  However, these sources of emissions were not considered in
this report.

     A number of sources were reviewed to obtain information on
production and uses of alkylbenzene derivatives.  These include:
Directory of Chemical Producers (SRI, 1978); The Merck Index (Windholz,
1976); Kirk-Othmer Encyclopedia of Chemical Technology (Interscience
Publishers, several years); Chemical Economics Handbook (SRI), Chemical
Technology;  An Encyclopedic Treatment (Barnes & Noble Books, 1972);
Chemical Origins and Markets (SRI, 1977); Hancock (1975); U.S.
International Trade Commission (1978, 1979); and "Chemical Profiles" in
Chemical Marketing Reporter (Schnell Publishing Company, 1978).

     Although little data were available for many alkylbenzene
derivatives, most of these chemicals are known to be produced in very
low volume.  Consequently, the estimated volume of emissions from their
production is also expected to be low.  As shown in Table 1-1, SRI had
sufficient information to estimate emissions for 5 of the 18
alkylbenzene derivatives, accounting for approximately 91% of the total
production of these chemicals.  All estimates were based on  1977 or  1978

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                           Table 1-1

        SUMMARY OF EMISSIONS OF ALKYLBENZENE DERIVATIVES
Alkylbenzene
 Derivative
Allylbenzene
Cyclohexylbenzene
Diisopropylbenzene
Divinylbenzene
Dodecylbenzene
  Branched
  Linear
Ethylbenzene
Ethynylbenzene
Hexamethylbenzene
Isopropylbenzene
  (cumene)
Pentylbenzene
Propenylbenzene
Propylbenzene
Styrene
Tetramethylbenzene
Toluene
Triethylbenzene
Trimethylbenzene
Xylene
  Mixed
  Ortho
  Meta
  Para

     Total
Estimated
Production
 (IP-3 mt)
   P
   U
  0.002+
  0.005+

   98
  238
  3,700
  0.0005+
   U
  1,450

  0.0005+
   U
  0.001+
  3,100
  0.0005+
  4,200
   U
  0.002+

  2,882
    460
     40
  1,590
Number of
 Sources
    U
    U
    1
    4

    2
    4
   13
    1
    U
   16

    1
    U
    3
   14
    1
   41
    U
    3

   31
    2
    1
    9
Estimated Annual
Emissions (mt)
       N
       N
       S
       S

       S
      20
     500
       N
       N
      SA

       N
       N
       N
     320
       N
     150
       N
       N

        90
        10
         1
        50
 18,301+
  147+c
     1,141+
Individual estimates rounded to two significant  figures; a
 letter indicates that available information did  not allow
 calculation of emissions, but  that a qualitative assessment was
 possible as follows:  N, expected to be negligible; S, may be
 significant; SA, expected to be less than 200 mt annually.

^U = Unknown

cSome companies make several alkylbenzene derivatives.
 Therefore, this total is too high if combined sources  are taken
 into consideration.

Source:  SRI; most production data obtained  from  U.S.  International
Trade Commission (1978 and 1979).

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data on production.  SRI estimated total production of alkylbenzene
derivatives to be greater than 18 x 10  metric tons (mt) annually.
     The results of our analysis indicate that ethylbenzene has  the
highest emissions per unit of production, followed by  styrene
(vinylbenzene).  Emission estimates were developed based on rough
estimates of fugitive, storage, and handling emissions.  Differing
levels of emission control were assumed based on consultation with EPA
to arrive at an overall emission factor for each chemical.

     These estimates are subject to considerable uncertainty regarding
volume of production, locations of sources, emissions  from each
facility, and control technologies employed.  Our review of available
information indicated that production of alkylbenzene  derivatives varies
widely from year to year and that number and location of companies
producing these chemicals changes annually.  Therefore, these estimates
are only useful to obtain an approximation of the relative volumes,
number of sources, and estimated emissions of each chemical.  Much more
detailed analysis of emission characteristics of each chemical is
required to improve these estimates.

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                             II  ALLYLBENZENE


A.  Uses

     No reference was found to indicate specific uses.

B.  Production

     SRI was unable to obtain any information concerning allylbenzene
(2-propenylbenzene; 3-phenyl-l-propene; l-phenyl-2-propene) in any one
of a number of sources reviewed.  Thus, we assume this chemical to be
commercially insignificant.

C.  Emissions

     Available information did not allow calculation of emissions or
emission rates.  However, the lack of information on the production of
this chemical indicates that the volume of production is probably low.
Consequently, atmospheric emissions from any facility producing
allylbenzene are most likely negligible on an annual basis.

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                          Ill  CYCLOHEXYLBENZENE
A.  Uses

     Cyclohexylbenzene appears to be produced in low volume  for use  as  a
high-boiling solvent, penetrating agent, intermediate, or  laboratory
reagent.

B.  Production

     SRI was unable to obtain any information concerning the absolute
volume of production or the location of manufacturers for
cyclohexylbenzene (phenylcyclohexane).  Therefore, we assume this
chemical to be commercially insignificant.

C.  Emissions

     Available information did not allow calculation of emissions or
emission rates.  However, the lack of information on the production  of
this chemical indicates that the volume of production is probably low.
Consequently, atmospheric emissions from any facility producing
cyclohexylbenzene are most likely negligible on an annual  basis.

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                          IV  DIISOPROPYLBENZENE
A.  Uses

     Diisopropylbenzene is produced  in  low volume  for use  as  an
intermediate or occasionally as a solvent.  One of  its  isomers,
p-diisopropylbenzene, is used as an  intermediate to terephthalic  acid,
which is used for the manufacture of Terylene  (Dacron)  fibers
(Interscience Publishers, 1965; Barnes & Noble Books, Inc., 1972).

B.  Production

     Diisopropylbenzene is manufactured by the alkylation  of  cumene with
propylene.  Production of diisopropylbenzene (isomer unspecified) in
1977 was probably greater than 2.3 mt.  Dow Chemical U.S.A (location
unknown) was the only listed producer.  This production most  likely took
place in their Midland, Michigan plant.  Because of the low volume of
production, diisopropylbenzene and its  isomers are  assumed to be
commercially insignificant.

C.  Emissions

     Available information did not allow calculation of emissions or
emission rates.  Because the estimated  level of production is somewhat
high, atmospheric emissions may be significant in  the vicinity of the
manufacturer.

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                            V  DIVINYLBENZENE
A.  Uses

     The primary use  for divinylbenzene is  in  styrene-divinylbenzene
resins  formed by cross-linking polystyrene  beads with divinylbenzene  to
produce the most common matrix base  for ion-exchange resins.  Typically,
a styrene-divinylbenzene ion-exchange resin contains about 92%  styrene
and 8%  divinylbenzene, although resins with 1-16% divinylbenzene  are
commercially available.  Other ion-exchange resin matrices commonly used
are methyl acrylate-divinylbenzene copolymer and terpolymer  resins.   The
major uses of ion-exchange resins are water treatment (softening  and
deionization) and chemical processing (e.g., sugar purification,
pharmaceutical manufacture, uranium  processing).  Other materials
competing with ion-exchange resins include  powdered and granular
activated carbon and membrane materials.

B.  Production

     Divinylbenzene is a specialty monomer  used to produce cross-linked
polystyrene resins.  The monomer is manufactured by dehydrogenation of
mixed isomeric diethylbenzenes.  Commercial divinylbenzene monomer
generally consists of diluted mixtures of m- and p-divinylbenzene
(Coulter et al., 1967).

     Divinylbenzene is produced at four locations (see Table V-l).
Production in 1977 was greater than 4.5 mt  (U.S. International  Trade
Commission, 1978).  Because commercial divinylbenzene is essentially  a
mixture of m- and p-divinylbenzene,  the manufacturers listed in Table
V-l are assumed to be producers of these two isomers.  No commercial
production of o-divinylbenzene was indicated in any of a number of
sources reviewed, and therefore, SRI assumed it to be commercially
insignificant.
                                     7

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                                 Table V-l

              LOCATION OF U.S.  PRODUCERS OF DIVINYLBENZENEa

                                                        1977
           Company Location                   Estimated Production (mt)

           American Hoechst Corp.
           Baton Rouge,  LA                              U^

           Atlantic Richfield Company
           Beaver Valley,  PA                            U

           Dow Chemical  USA
           Midland,  MI                                  U

           Foster Grant  Company,  Inc.
           Baton Rouge,  LA                              U
                     Total                            4.5+
aCommercial divinylbenzene  is composed of m- and p-divinylbenzene.

°U = unknown

Source:  U.S. International Trade Commission,  1978; SRI.
C.  Emissions


     Available information did not allow calculation of emissions  or
emission rates.  The estimated level of production is high enough  to
indicate that atmospheric emissions may be significant at some
locations, depending on the distribution of production among the four
manufacturers.  Baton Rouge, with two divinylbenzene manufacturers, is
probably the location with the highest total emissions.

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                            VI   DODECYLBENZENE

 A.  Uses

      Dodecylbenzene  is  the  commercial name  given  to  any  alkylbenzene
 containing a  straight chain alkyl group with  11 to 14  carbons  and
 averaging 12  carbons.   Dodecylbenzene, or detergent  alkylate,  is  formed
 from  the alkylation  of  benzene with  dodecene.  The product  is  either
 branched or  linear alkylbenzene  (dodecylbenzene), depending on the
 olefin reactant  in the  process.  Prior to 1966, branched  alkylbenzene
 was used as  a raw material  for the large domestic household detergent
 market.  The  surfactant, alkylbenzene sulfonates  (ABS), produced  from
 branched alkylbenzene,  was  only  slowly biodegradable because of
 branching on  the alkyl  group, and this condition caused  foam to be
 formed in rivers and streams.  Consequently,  a "soft"  surfactant, linear
 alkylbenzene  sulfonates  (LAS), produced from  linear  alkylbenzene  (LAB)
 that  did degrade at  an  acceptable rate, was developed.

      Since 1966, domestic production of branched alkylbenzene  has been
 responsive mainly to export market demands.   U.S. exports of branched
 alkylbenzene  in  1977 accounted for about 84%  of the  total production (82
    3
 x 10  mt).  The remaining 16% was used in the United States primarily
 as emulsifiers in pesticides and agricultural chemical formulations, and
 as industrial  surfactants (e.g., for oils and lubricants).

     Although  commercial production  of linear alkylbenzene  was initiated
 in 1964, U.S.  producers  did not  convert their production  of domestic
 household synthetic  detergents to the exclusive use  of LAB-derived  LAS
 until 1966.  Approximately  90% of the annual  production  of  linear
 alkylbenzene  is consumed domestically, with the remaining 10%  exported.

     SRI estimated the  1977 consumption pattern for  linear  alkylbenzene
based on the requirements of the LAS markets  in the  United  States:

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for home heavy-duty laundry detergents in powder  form,  52%;  in  liquid
form, 12%; for home light-duty liquid dishwashing detergents,  16%;  for
industrial, institutional, and commercial applications,  17%;  and  for
household cleansers and miscellaneous uses, 4%.

     The future of linear alkylbenzene is completely  dependent  on future
production of the principal household detergent surfactant,  LAS.   A
modest increase of 1-2% per year is projected because newer  detergents
are coming on the market.

B.  Production

     Branched-chain alkylbenzene is produced by alkylating benzene  in
much the same manner as is done in the internal olefin process.   The  raw
material, however, is propylene tetramer (branched dodecene), which is
obtained during the manufacture of polymer gasoline from refinery
polymerization units; either hydrogen fluoride or  aluminum chloride is
the catalyst.

     As shown in Table VI-1, branched alkylbenzenes are produced  at two
locations in California.  The 1978 capacities of  these two facilities
                 3                                    3
totalled 111 x 10  mt.  Production in 1977 was 98  x 10  mt, or  88%
of the 1978 capacity (U.S. International Trade Commission, 1979).

     In the United States, essentially all LAB is  produced from benzene
and normal paraffin mixtures that are in the C,0  to C,, chain  length
range and have an average chain length of about 12.  Normal  paraffins,
however, cannot be used directly to produce LAB.   They are first
converted to the corresponding monochloroparaffin  or  linear  internal
olefin and then reacted with benzene to produce the LAB.  The  two
processes currently used in the United States are  discussed  below.

     1.  Monochloroparaffin Process

     Three of the four U.S. producers of LAB use  the monochloroparaffin
process.  The basic steps are as follows:
                                    10

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           CH3(CH2)XCH3  + CI2
    CH3(CH2)yCH2CH(CH2)zCH3  +  HCI
              normal         chlorine
              paraffins
          (averaging C12)
                Cl

       monochloroparaffms       hy
         (averaging Ci2)          chloride
     CH3(CH2)yCH2CH(CH2)zCH3   +
                 Cl


          monoch I propa raf f i ns
           (averaging C12)
                                            Aid-
               *- CH3(CH2)yCH2CH(CH2)zCH3  +  HCI
benzene
                                                                 LAB
                                                           (averaging Ci2alkv|)
                                            hydrogen
                                             chloride
      2.   Linear Internal Olefin Process



      Monsanto  Company  is the only  company  in  the United States producing

LAB by  dehydrogenating normal  paraffins.   The  reaction steps  are  as

follows:
         CH3(CH2)XCH3  •

          normal paraffins
          (averaging
                          Pt-alumina
                           catalyst
   CH3(CH2)yCH   CH(CH2)ZCH3 + H2

   internal olefins
   (averaging C12)
         CH3(CH2)yCH = CH(CH2)ZCH3
               internaj olefins
               (averaging C-|2)
                                                HF
                                       benzene
                    CH3(CH2)yCH2CH(CH2)2CH3
                                                             linear alkylbenzene
                                                             (averaging C^2 a Iky I)
                                              11

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     Linear alkylbenzene is produced at four locations in four  states
(Maryland, Texas, West Virginia, and California).  Virtually all LAB
produced in the United States is used as a raw material for the
production of LAS.  Table VI-1 lists the producers, locations,
capacities, production, and uses for linear alkylbenzene.

C.  Emissions

     Linear alkylbenzene is a viscous liquid with low vapor pressure
(0.4 Pascal) at ambient conditions.  The predominant emission from its
production is benzene, which is emitted as a gas.

     Detailed emission data for branched alkylbenzene and LAB are not
available.  Available information did not allow calculation of emissions
or emission rates of branched alkylbenzene.  However, based on a recent
study by Hydroscience (1978), emission rates were estimated for LAB
                    o
based on two 90 x 10  mt/yr model plants - the LAB olefin process
model plant and the LAB chlorination process model plant.  Model plants
were assumed to operate 8,000 hours annually, and have physical
characteristics typical of existing operating plants.  Table VI-2
summarizes the emission rates and sources of LAB for the model plants.

     Thus, the emission rates of LAB for the LAB olefin process are
0.899 kg/hr (80 kg/103 mt of LAB produced) and 0.079 kg/hr (7 kg/103
mt of LAB produced) for the uncontrolled and controlled conditions.
Similarly, the emission rates of LAB for the LAB chlorination process
are 2.717 kg/hr (240 kg/103 mt of LAB produced) and 0.175 kg/hr (20
     2
kg/10  mt of LAB produced) for the uncontrolled and controlled
conditions.  Assuming 50% of the processes are controlled, the average
                                        o
emission rates are 0.489/kg/hr (40 kg/10  mt of LAB produced) for the
LAB olefin process and 1.446 kg/hr (130 kg/103 mt of LAB produced) for
the LAB chlorination process.  Based on these emission rates, the annual
atmospheric emission of LAB is calculated to be about 20 mt.  The
atmospheric emissions of LAB by U.S. producers are listed in Table VI-3.
                                    12

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                                Table VI-1

        U.S. PRODUCERS AND ESTIMATED PRODUCTION OF DODECYLBENZENE
Company Location

Branched Alkylbenzenei

Standard Oil Co.
  of California
  Richmond, CA
1978
Capacity

(103 mt)
  100
1978
Estimated
Production

 (103 mt)
  Unknown
  Use
Mostly export
Witco Chemical Corp.
  Carson, CA
   11
  Unknown
Mostly export
          Total
  111
  Unknown*
Linear Alkylbenzene;

Continental Oil Co.
  Baltimore, MD            109

Monsanto Company
  Chocolate Bayou, TX      102

Union Carbide Corp.
  Institute, WV             64

Witco Chemical Corp.
  Carson, CA                20
                    88
                    82
                    52
                    16
                    LAS markets
                    LAS markets
                    LAS markets
                    LAS markets
          Total
  295
    238
*The 1977 production of branched alkylbenzene is estimated to be 98 x
 metric tons.

Source:  SRI; production data derived based on data from U.S. International
Trade Commission (1979).
                                    13

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                               Table  VI-2

           LAB EMISSION RATES AND  SOURCES  FOR  THE  MODEL  PLANT

                               LAB Emission Rates  (kg/hr)
Source                LAB Olefin  Process   LAB Chlorination Process

Process                  Negligible                 Negligible

Storage  and Handling
  Uncontrolled             0.098                      0.233
  Controlled               0.0                        0.0

Fugitive*
  Uncontrolled             0.801                      2.484
  Controlled               0.079                      0.175
*Assuming 50% of volatile organic compounds (excluding benzene) are


Source:  Hydroscience (1978)


                           Table VI-3

              ESTIMATED LAB EMISSIONS BY LOCATION

                                  LAB                 1978
                             Manufacturing          Estimated
 Company Location               Process           Emissions (mt)

Continental Oil Co.           Chlorination
  Baltimore, MD                 process                11

Monsanto Company
  Chocolate Bayou, TX         Olefin process            4

Union Carbide Corp.           Chlorination
  Institute, WV                 process                 7

Witco Chemical Corp.          Chlorination
  Carson, CA                    process                 2
                                        Total          24
Source:  SRI.
                               14

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                             VII   ETHYLBENZENE
     A.  Uses
     The annual U.S. ethylbenzene  capacity as of January 1, 1979 is
4,300 x 103 mt with  the  1978  production at 87% of this capacity (3,700
    o
x 10  mt; U.S. International  Trade Commission, 1979).  Most
ethylbenzene (96%) is  consumed  captively for styrene monomer
production.  In addition,  2%  is  used  as a solvent and 2% is exported
(Schnell Publishing  Co.,  1978).  On occasion, ethylbenzene is also used
in the production of diethylbenzene,  acetophenone,  and ethyl
anthraquinone.
     Because almost  all  ethylbenzene  produced is consumed in the
manufacture of styrene,  domestic  ethylbenzene demand will grow at about
the same rate as  styrene  production,  roughly 3% annually from 1978 to
1983, amounting to 4,100  x  103 mt in  1983.
B.  Production

     Ethylbenzene  is produced  primarily by the alkylation of benzene
with ethylene.  This process  is  carried out either in the liquid phase
using aluminum chloride as  the catalyst, or in the vapor phase with a
phosphoric acid or alumina-silica  catalyst.  In either case, yields
above 95% are obtained.  The reaction  is as follows:
                     CgHg T C(i2  ~~  Cri2         *
                     benzene   ethylene                ethyl benzene
                                     15

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Approximately 0.28 metric ton of ethylene and 0.76 metric  ton  of  benzene
are consumed per metric ton of ethylbenzene produced by alkylation.

     Ethylbenzene is produced at 19 locations in 3 states  (Texas,
Louisiana, and Michigan) and Puerto Rico.  Table VII-1 lists the  U.S.
manufacturers, estimated production, and types of uses for
ethylbenzene.  Production is estimated as 87% of capacity.

C.  Emissions

     Ethylbenzene is liquid at ambient conditions.  The predominant
emission from ethylbenzene producton is ethane; other emissions are
benzene, ethylbenzene, and ethylene.

     Detailed emission data for ethylbenzene are not available.
However, in a recent EPA study (Mascone, personal communication,  July
1979), the emission rates of ethylbenzene were computed based  on  a model
styrene production plant.  The model plant has a capacity of
3 x 10  mt and operates 8,000 hours <
typical of many operating facilities,
3 x 10  mt and operates 8,000 hours annually.  This model plant is
     Emission rates and sources of ethylbenzene for the styrene
production model plant are summarized in Table VII-2.

     Thus, the emission rates of ethylbenzene for the styrene production
                                    o
model plant are 9.7 kg/hr (260 kg/10  mt of styrene produced) and 0.69
               o
kg/hr (18 kg/10  mt of styrene produced) for uncontrolled and
controlled conditions, respectively.

     Assuming 70% of the emissions are controlled in the process stream,
50% of the emissions are controlled in the storage facilities,  and  25%
of the fugitive emissions are controlled (Mascone, 1979), the average
emission rate of ethylbenzene is calculated to be 5.851 kg/hr (160
     o
kg/10  mt of styrene produced).
                                    16

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                               Table VII-1
         U.S. PRODUCERS AND ESTIMATED PRODUCTION OF ETHYLBENZENE
Company Location

American Hoechst
  Corporation
  Baton Rouge,
  LA

  Bayport, TX
American Petrofina,
  Incorporated
  Big Spring,  TX

Atlantic Richfield
  Company
  Houston, TX

  Port Arthur, TX

The Charter Co.
  Houston, TX

Commonwealth Oil
  Refining Co., Inc.
  Penuelas, PR

COS-MAR, Inc.
  Carville, LA

Dow Chemical USA
  Midland, MI

El Paso Natural
  Gas Co.
  Odessa, TX

Gulf Oil Corp.
  Donaldsonville,
  LA
1978 Capacity
  (103 mt)
  1978 Estimated
Production (10  mt)
  Use
    526
       460
Captive
(A 469 x 1Q3 metric ton-per-yr ethylbenzene plant
is scheduled for completion in 1980.)
     (A 20 x 1Q3 metric ton-per-yr unit is on standby.)
     62

    114
        54

       100
Captive

Captive
     16                   14               Sold

(A 72 x 1Q3 metric ton-per-yr unit is on standby.)
    690
    794
    125
    313
       604
       695
       109
       274
Captive


Captive



Captive



Captive
                                    17

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                             Table VII-1 (Concluded)
 Company Location

 Monsanto Company
   Alvin (Chocolate
   Bayou),  TX

   Texas City,  TX

 Oxirane Corporation
   Channelview,  TX

 Standard Oil Co. of
   Indiana
   Texas City,  TX

 Sun Company, Inc.
   Corpus Christi,
   TX

 Tenneco,  Inc.
   Chalmette, LA
1978 Capacity

  (103 mt)



     27

    744
    525
    286
     61
  1978 Estimated
              3
Production (10  mt)



        24

       650
       459
       250
        53
                                             Use
                                           Captive

                                           Captive


                                           Captive



                                           Captive
                                           Captive


(A 16 x 103 metric ton-per-yr plant is on standby.)
Union Carbide Corp.
  Seadrift, TX       (A  154 x  103 metric  ton-per-yr  plant  is  on  standby.)
          Total
 4,283
     3,746
aDerived based on data from U.S. International Trade Commission,  1979,

Source:  SRI.


                                    18

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                                   Table VII-2

                   EMISSION RATES  AND SOURCES OF ETHYLBENZENE
                        FOR STYRENE PRODUCTION MODEL  PLANT

                                        Emission Rates  (kg/hr)
      Source                   From Ethylbenzene Unit   From  Styrene Unit

      Process
       Uncontrolled                     2.5                   0.5
       Controlled                       0.025                 0.005

      Storage*
       Uncontrolled                                 1.1
       Controlled                                   0.06

      Fugitive
       Uncontrolled                     2.8                   2.8
       Controlled                       0.3                   0.3
     *For the entire plant.

     Source:  Mascone  (1979).
     Because virtually all ethylbenzene produced is consumed captively
for styrene production and an average of 1.165 mt of ethylbenzene  is

required to produce 1 mt of styrene, the emission rate of ethylbenzene
                                  2
can also be expressed as 134 kg/10  mt of ethylbenzene produced.

Based on this emission rate, and the 1978 estimated ethylbenzene

production, the annual atmospheric emission of ethylbenzene is about  500
mt.  The estimated atmospheric emissions of ethylbenzene by the U.S.
ethylbenzene producers are listed in Table VII-3.
                                    19

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                               Table VII-3

             ESTIMATED EMISSIONS OF ETHYLBENZENE BY LOCATION

                                                  1978 Estimated
               Company Location                   Emissions (mt)

               American Hoechst Corp.
                 Baton Rouge, LA                        61

               Atlantic Richfield Co.
                 Houston, TX                             7

                 Port Arthur,  TX                       13

               The Charter Co.
                 Houston, TX                             1*

               COS-MAR, Inc.
                 Carville, LA                           81

               Dow Chemical USA
                 Midland, MI                            93

               El Paso Natural Gas Co.
                 Odessa, TX                             15

               Gulf Oil Corp.
                 Donaldsonville, LA                     37

               Monsanto Company
                 Alvin (Chocolate Bayou), TX             3

                 Texas City, TX                         87

               Oxirane Corporation
                 Channelview, TX                        62

               Standard Oil Co. of Indiana
                Texas  City, TX                         34

               Sun Company, Inc.
                 Corpus Christi, TX                      7
                              Total                    501
*Emission rate of 80 kg/103 mt of ethylbenzene produced is used.

Source:  SRI.
                                    20

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                           VIII  ETHYNYLBENZENE


A.  Uses

     No reference was found to indicate specific uses of  this  chemical.

B.  Production

     Ethynylbenzene (phenylacetylene; phenylethyne) is produced  in  a
very small quantity, but probably exceeding 450 kg in total.   Only  one
firm produces this chemical—Aldrich Chemical Company, Inc., Milwaukee,
Wisconsin.  Because of the low volume of production, ethynylbenzene is
assumed to be commercially insignificant.

C.  Emissions

     Available information did not allow calculation of emissions or
emission rates.  However, the apparent low volume of production
indicates that atmospheric emissions from any facility producing
ethynylbenzene are most likely negligible on an annual basis.
                                    21

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                          IX  HEXAMETHYLBENZENE


A.  Uses

     No reference was found to indicate specific uses of  this  chemical.

B.  Production

     SRI was unable to obtain any information concerning  the volume  of
production or the location of manufacturers for hexamethylbenzene
(mellitene).  Therefore, we assume that this chemical is  commercially
insignificant.

C.  Emissions

     Available information did not allow calculation of emissions or
emission rates.  However, the lack of information on the  production  of
this chemical indicates that the volume of production is  probably low.
Consequently, atmospheric emissions from any facility manufacturing
hexamethylbenzene are most likely negligible on an annual basis.
                                    22

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                       X   ISOPROPYLBENZENE  (CUMENE)
A.  Uses

     Approximately  1.5 x  10  mt  of  isopropylbenzene  (cumene)  were
produced in the United States  in 1978  (U.S.  International  Trade
Commission, 1979).  Nearly all was  used  in  the manufacture of phenol and
acetone.  The  following statistics  present  the consumption pattern for
cumene:  65% for  the  production  of  phenol,  which  is  then used to make
phenolic resins,  bisphenol A,  and caprolactam; 34% for  the production of
acetone, which is then used  to make methyl  methacrylate, methyl  isobutyl
ketone, bisphenol A,  and  other related compounds; and  1% for  the
production of  alpha-methylstyrene,  acetophenone,  and other miscellaneous
applications.

     Since 1968,  cumene production  has increased  at  a  rate of 7.8% per
year.  Future  growth  is expected to slow  somewhat to 4.5%  per year
through 1982.  The  outlook for both phenol  and cumene  demand  is
essentially the same, because  about 96% of  domestic  phenol is derived
from cumene and nearly all cumene is consumed in  phenol and acetone
manufacture.

B.  Production

     Although  cumene  is present  in  many crude oils and  refinery  streams,
all commercial cumene is manufactured by  the alkylation of benzene with
propylene.  Benzene and propylene (in a propylene/propane  stream)  are
reacted under  elevated temperature  and pressure in the  presence  of a
catalyst.   Typically, the catalyst  is solid phosphoric  acid on an
alumina support,  although sulfuric  acid or  aluminum  chloride  might also
be used.  The  reaction is represented as  follows:
                                    23

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                      4-  CH2.= CH -CH3

               benzene        propylene
     Cumene is produced at  16  locations  in  7  states  and  Puerto Rico (see
Table X-l).  In the 1950s,  nearly all  cumene  produced  was  consumed
captively.  Currently, however,  about  half  of the  domestic production is
sold commercially.  In 1978, production  was estimated  at 65.7% of
capacity of the plants operating during  the year.

C.  Emissions

     Available information  did not allow calculation of  emissions or
emission rates.  However, individual production  levels are large  with
seven facilities producing  more  than 100,000  mt  per  year.   These  data
indicate that atmospheric emissions may  be  significant in  the  vicinity
of these facilities throughout the year  (assuming  frequent production of
cumene at the facilities).  Texas has  nine  such  facilities, with  three
of them located in Corpus Christi.  Consequently,  the  Houston  and Corpus
Christi petrochemical refining areas can be expected to  be the locations
with the highest total emissions, and  therefore  the  highest ambient
concentrations, of cumene.  An order-of-magnitude  estimate of  emissions
can be made by comparing cumeme  to ethylbenzene, which has the highest
emission per unit of production.  SRI  estimates  that total cumene
emissions are most likely less than 200  mt  annually.
                                    24

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                               Table X-l

     LOCATION OF U.S. PRODUCERS AND ESTIMATED PRODUCTION OF CUMENE



Company Location

1979
Capacity
(103 mt)
1978
Estimated3
Production
(103 mt)



Useb
Ashland Oil, Inc.
  Catlettsburg, KY         181

Clark Oil & Refining
  Corp.
  Blue Island, IL           50

Coastal States Gas
  Corp.
  Corpus Christi, TX        64
Georgia-Pacific Corp.
  Houston, TX

Getty Oil Co.
  El Dorado, KS

Gulf Oil Corp.
  Philadelphia, PA

  Port Arthur, TX
Marathon Oil Co.
  Texas City, TX            95

Monsanto Company
  Chocolate Bayou,         340
  TX

Shell Chemical Co.
  Deer Park, TX            326

Standard Oil Co.
  of California
  El Segundo, CA            45

Standard Oil Co.
  of Indiana
  Texas City, TX            14

Sun Company, Inc.
  Corpus Christi, TX       113
120
 30
  -c
  -d
220
210
 30
 10
 70
 Sold
Captive
340
61
209
204
220
i
40
140
130
50% Captive
Captive
Sold
Sold
Captive
Captive
Captive
Captive
 Sold
                                    25

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                         Table X-l (Concluded)
Company Location

Texaco, Inc.
  Westville, NY

Union Carbide Corp.
  Penuelas, PR

Union Pacific Corp.
  Corpus Christi, TX

          Total
1979
Capacity
(103 mt)
   64
  290
1978
Estimated3
Production
 (103 mt)
     40
    190
                     -e
                                                              Use
  Sold

Partially
captive
2,396
  1,450
Production is estimated as 65.7% of capacity, based on production
data from U.S. International Trade Commission (1979).
     identifies whether cumene is sold or used captively  to  produce
 another product.

cNo production in 1978 because facility was being  converted  to
 produce both cumene and polygas chemicals.
     currently in operation.

eA 181 x  10-* mt plant is scheduled  for  completion  in  early  1980.

Source:   SRI.
                                     26

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                            XI  PENTYLBENZENE


A.  Uses

     No reference was found to indicate specific uses.

B.  Production

     SRI was unable to obtain any information concerning sec- or
tert-pentylbenzene in any one of a number of sources reviewed.  Thus, we
assume these chemicals to be commercially insignificant.

     In 1977, more than 450 kg of n-pentylbenzene (amylbenzene;
1-phenylpentane) was produced by one manufacturer—the Humphrey Chemical
Company, North Haven, Connecticut.

C.  Emissions

     Available information did not allow calculation of emissions  or
emission rates.  However, the apparent low volume of production
indicates that atmospheric emissions from any facility manufacturing
pentylbenzene are most likely negligible on an annual basis.
                                    27

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                           XII  PROPENYLBENZENE


A.  Uses

     No reference was found to indicate specific uses.

B.  Production

     SRI was unable to obtain any information concerning propenylbenzene
(1-phenyl-l-propene; beta-methylstyrene) in any one of a number of
sources reviewed.  Thus, we assume this chemical to be commercially
insignificant.

C.  Emissions

     Available information did not allow calculation of emissions or
emission rates.  However, the lack of information on the production of
this chemical indicates that volume of production is probably low.
Consequently, atmospheric emissions from any facility producing
propenylbenzene are most likely negligible on an annual basis.
                                    28

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                           XIII  PROPYLBENZENE


A.  Uses

     No reference was found to indicate specific uses of  this  chemical.

B.  Production

     Propylbenzene  (isocumene; 1-phenylpropane; n-propylbenzene)  is
produced in a very  small quantity, but probably exceeding  1,400 kg  in
total.  Three firms produce this chemical—Eastman Kodak Company,
Rochester, New York; Ethyl Corporation, Orangeburg,  South  Carolina;  and
the Humphrey Chemical Company, North Haven, Connecticut.   Because of the
low volume of production, propylbenzene is assumed to be commercially
insignificant.

C.  Emissions

     Available information did not allow calculation of emissions or
emission rates.  However, the apparent low volume of producton indicates
that atmospheric emissions from any facility producing propylbenzene are
most likely negligible on an annual basis.
                                    29

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                               XIV   STYRENE

A.  Uses

     In 1978, styrene  (vinylbenzene) production in  the United  States
                   o
totalled 3,100 x  10  mt  (U.S. International Trade Commission,  1979).
Virtually all styrene  is consumed in polymer manufacture, with more than
half used to manufacture polystyrenes.

     Packaging applications account  for more than one-third of the
polystyrene consumed;  other diversified end uses are toys, sporting
goods, appliances and  cabinets, housewares, electrical parts,  and
disposable serviceware and flatware.  The  1977 consumption pattern for
polystyrenes was  estimated as follows:  high-impact or rubber-modified
polystyrene, 28%*; straight polystyrene, 22%; styrene-butadiene rubber
(SBR), 8.7%; acrylonitrile-butadiene-styrene resins (ABS resins), 7.9%;
styrene-butadiene resins, 5.3%; unsaturated polyester resins,  5.7%;
styrene-acrylonitrile  resins, 1.2%; export, 15%; and other uses, 6.2%.

     Based on average  annual growth rates  of polystyrene and styrene
copolymers, the principal derivatives of styrene, styrene demand is
expected to increase at an average annual  rate of 4.5-5.0% from 1978  to
1983.  Styrene exports in recent years have averaged about 12-15% of
domestic production.  As more styrene plants outside of the United
States come on stream, the U.S. export market will become less
important, and SRI estimates that styrene  exports will decrease to 5-6%
of domestic production in 1983.
*Contains 3-10% polybutadiene rubber.
                                    30

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B.  Production

      Styrene is produced from  ethylbenzene  dehydrogenation or as  a
coproduct of propylene oxide.

      1.   Ethylbenzene Dehydrogenation

      As  of January  1977, all U.S.  plants catalytically  dehydrogenate
high-purity (99%) ethylbenzene in the vapor phase to produce styrene.
Consumption is  1.13 to 1.20 kilograms of ethylbenzene per  kilogram of
styrene  produced.
     C6H5CH2CH3
      ethylbenzene
                                         C6H5CH = CH2 + H2
                                               styrene
      2.   Propylene  Oxide Coproduct

      The production of styrene  as a coproduct of propylene oxide
manufacture has  been commercialized in Spain.  In the  process shown,
   C6H5CH2CH3 + 02
    ethylbenzene
                                        C6H5CHOOHCH3
                                          ethybenzene
                                         hydroperoxide
C6H5CHOOHCH3 + CH3CH = CH2
ethylbenzene
hydroperoxide
               propylene
                                            C6HgCHOHCH3 + CH3CHCH2

                                             methylphenyl        O
                                               carbinol
                                                          propylene
                                                            oxide
C6H5CHOHCH3

 methylphenyl
  carbinol
                                   C6H5CH  CH2 + H2O

                                       styrene
                                       31

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ethylbenzene is oxidized to  its hydroperoxide, which  is  then  reacted
with propylene to yield propylene oxide and its coproduct, methyl  phenyl
carbinol.  The carbinol is then dehydrated to styrene.   Styrene  is
produced at 14 locations in  4 states  (Texas, Louisiana,  Pennsylvania,
and Michigan).  Table XIV-1  lists the U.S. manufacturers,  their
locations, and estimated production of styrene.  Production is estimated
at 77% of capacity.  Virtually all styrene produced is consumed  in
polymer manufacture.

C.  Emissions

     Benzene is the predominant emission from styrene production;  other
emissions are toluene, ethylbenzene,  styrene, and ethane.

     Detailed emission data  for styrene are not available.  However, in
a recent EPA study  (Mascone, personal communication, July  1979), the
emission rates of styrene were computed based on a model styrene
production plant.   The model plant has a capacity of 3 x 10  mt  and
operates 8,000 hours annually, which  is typical of many operating
facilities.

     Emission rates and sources of styrene for the styrene production
model plant are summarized in Table XIV-2.  The emission rates of
                                                                     o
styrene for the styrene production model plant are 6 kg/hr (160  kg/10
                                                 o
mt of styrene produced) and  0.605 kg/hr (16 kg/10  mt of styrene
produced) for uncontrolled and controlled conditions, respectively.

     Assuming 70% of the emissions are controlled in  the process stream,
50% of the emissions are controlled in the storage facilities, and 25%
of the fugitive emissions are controlled (Mascone, 1979),  the average
                                                                   o
emission rate of styrene is  calculated to be 3.83 kg/hr  (100  kg/10  mt
of styrene produced).  Based on this emission rate and the 1978
estimated styrene production, the annual atmospheric  emission of styrene
is about 320 mt.  The estimated atmospheric emissions of styrene for
U.S.  producers are  listed in Table XIV-3.
                                    32

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                               Table XIV-1

      LOCATION OF U.S. PRODUCERS AND ESTIMATED PRODUCTION OF STYRENE
     Company Location
American Hoechst Corp.
  Baton Rouge, LA

American Petrofina, Inc.
  Big Spring, TX

Atlantic Richfield Co.
  Houston, TX

  Kobuta, PA

  Beaver Valley, PA

  Beaver Valley, PA

COS-MAR, Inc.
  Carville, LA

Dow Chemical, USA
  Freeport, TX

  Midland, MI

El Paso Natural Gas
  Odessa, TX

Gulf Oil Corp.
  St. James, LA

Monsanto Company
  Texas City, TX

Oxirane Corporation
  Channelview, TX

Standard Oil Co. of
  Indiana
  Texas City, TX
1978
Capacity
(103 mt)
1978
Estimated
Production
(103 mt)
                                     Use
   449
345
                                   Partly captive
(A 40 x 10^ metric ton-yr plant is  on standby.)
    50

   195

   100

(A 45 x


   590


   680

   147


   115


   272


   680


   454



   245
                   39

                  150

                   77
                 Captive

                 Captive

                 Captive
            metric ton-yr plant  is  on standby.)
                  454


                  523

                  113


                   89


                  209


                  523


                  349



                  188
                 Partly captive


                 Partly captive

                 Mostly captive


                 Sold


                 Sold


                 Partly captive


                 Sold



                 Partly captive
                                    33

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                            Table XIV-1 (Concluded)
                         1978
                         Capacity
                            ,3
              1978
              Estimated
              Production

               (103 mt)
     Company Location    (10"' mt)        (10'' mt)             Use

Standard Oil of Indiana
  Texas City, TX         (A 116 x 103 metric tons-yr plant is on standby.)
Sun Company
  Corpus Christi, TX
   36
   28
Sold
Union Carbide Corp.      (A 136 x 103 metric tons-yr plant in on standby.)
  Seadrift, TX
U.S. Steel Corp.
  Houston, TX
               Total
   54
   42
Partly captive
4,067
3,129
Source:  SRI; production data derived based on data  from U.S.  International
Trade Commission (1979).
                                    34

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             Table XIV-2

EMISSION RATES AND SOURCES OF STYRENE
  FOR STYRENE PRODUCTION MODEL PLANT
  Source

  Process
    Uncontrolled
    Controlled

  Storage
    Uncontrolled
    Controlled

  Fugitive
    Uncontrolled
    Controlled
Emission Rate (kg/hr)
         0.5
         0.005
         2.7
  Unknown (assumed 0.3)
         2.8
         0.3
  Source:   Ma scone (1979).
                  35

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                     Table XIV-3

      ESTIMATED EMISSIONS OF STYRENE BY LOCATION
Company Location

American Hoechst Corp.
  Baton Rouge, LA

Atlantic Richfield Co.
  Houston, TX

  Kobuta, PA

  Beaver Valley, PA

COS-MAR, Inc.
  Carville, LA

Dow Chemical USA
  Freeport, TX

  Midland, MI

El Paso Natural Gas
  Odessa, TX

Gulf Oil Corp.
  St. James, LA

Monsanto Company
  Texas City, TX

Oxirane Corporation
  Channelview, TX

Standard Oil Co. of Indiana
  Texas  City, TX

Sun Company
  Corpus Christi, TX

U.S. Steel Corp.
  Houston, TX
1978
Estimated
Emissions (mt)
      35


       4

      15

       8


      46


      53

      12


       9


      21


      53


      36


      19
                         Total
     318
Source:  SRI.
                          36

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                          XV  TETRAMETHYLBENZENE
A.  Uses

     One isomer of tetramethylbenzene, 1,2,4,5-tetramethylbenzene
(durene), is used as a raw material for pyromellitic dianhydride  (PMDA),
which is used to make high-temperature-resistant polymers.  These
polymers are used in molded parts, film, fibers, and insulating
varnishes.  PMDA is also used as a cross-linking agent  for epoxy  and
other resins (Interscience Publishers, Inc., 1968).

B.  Production

     Durene is converted to PMDA by three processes.  In the  first,
durene is oxidized by chromic acid and then thermally dehydrated  to
PMDA.  Because of the relatively high volatility of anhydride groups,
PMDA can also be made by vapor-phase oxidation of durene.  Thirdly, a
vanadium pentoxide catalyst is used to oxidize durene without requiring
a subsequent distillation for purification.

     Production of durene in 1977 probably exceeded 450 kg.  Only one
company is producing durene—Sun Company, Inc., Corpus Christi, Texas.

C.  Emissions

     Available information did not allow calculation of emissions or
emission rates.  The estimated level of production is low, which
indicates that atmospheric emissions from the facility are probably
negligible on an annual basis.
                                    37

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                               XVI  TOLUENE
A.  Uses
                                                          3
     The production of toluene in 1978 totalled 4,180 x  10  mt  (U.S.
International Trade Commission, 1979).  Essentially all  toluene comes
from petroleum sources; about 1-2% of the amount isolated in 1978 was
derived from coal.  Of the quantity isolated from petroleum, about 89%
was obtained from catalytic reformate, 9% from pyrolysis gasoline, and
the remaining 2% as a by-product of styrene manufacture.  In addition,
about 25 x 10  mt of toluene produced in petroleum operations
(primarily in catalytic reformate) were not isolated from refinery
streams, but were consumed directly in the gasoline pool.

     The largest single (but fluctuating) use of isolated toluene is in
the production of benzene through hydrodealkylation (HDA).  Use of HDA
has been an effective means of balancing supply and demand of benzene.
When benzene is in good supply, the dealkylation units are shut down.

     Of the three major aromatic chemicals (benzene, toluene, and
xylene), toluene is the most important in solvent applications, with the
major use being in surface coatings.  Significant amounts also  are used
in adhesives, inks, Pharmaceuticals, other formulated products  requiring
a solvent carrier, numerous industrial applications, and in commercial
solvent products.

     Aromatic solvent markets have been adversely affected since  the
establishment of Rule 66 in Los Angeles in 1967.  With similar
restrictive ordinances established in other parts of the country, and
with federal exposure limits administered by the Occupational Safety and
Health Administration (OSHA), solvent users have reformulated many
products to reduce the use of aromatics.  In October 1975, OSHA proposed
                                    38

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a standard for exposure to toluene.  Demand  for  toluene  as  a  solvent  has
declined significantly since 1975 and  is expected  to  decline  further  by
1980.

     Toluene diisocyanate (TDI), the most  important isocyanate  raw
material for the production of polyurethane materials, is produced by
phosgenating the toluene diamines, which are manufactured by  reducing
dinitrotoluenes.

     Benzyl chloride is produced by chlorinating the  side chain of
toluene.  Benzyl chloride production is estimated  to  have been  32  x
  3                                     3
10  mt in 1975, requiring nearly 25 x  10  mt of  toluene.  About
two-thirds of the benzyl chloride produced is used in the manufacture  of
the diester butyl benzyl phthalate.  Butyl benzyl phthalate is  used
widely as a plasticizer in the manufacture of polyvinyl  chloride
flooring compositions for which it provides stain resistance.   The
second largest end use for benzyl chloride is in the  synthesis  of  benzyl
alcohol, which is used as a dye assist, in photography,  and in  making
Pharmaceuticals and perfumes.  In addition, benzyl chloride serves  as  a
raw material for disinfectants, bactericides, perfumes,  and
Pharmaceuticals.

     Benzoic acid is obtained by oxidation of toluene with  air  in  the
presence of a catalyst.  Benzoic acid  is used as a chemical
intermediate.  Its largest single use  is in the manufacture of  phenol.
In addition,  benzoic acid is used in three product areas—benzoate
plasticizers, sodium benzoate, and benzoyl chloride.

     Toluene  is also used as a raw material for  the manufacture of
phenol.  While phenol has numerous and diverse outlets,  the
toluene-derived phenol is produced in  the Pacific Northwest and is
therefore used chiefly for one end use—the manufacture  of  phenolic
(phenolformaldehyde) adhesive resins for the local softwood,  plywood,
and, to a lesser extent, the particle  board industry.
                                    39

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     There are a number of less significant uses of toluene, including
the production of vinyl toluene, cresols, toluene sulfonic acids,
toluene sulfonates, trinitrotoluene (and dinitrotoluene) for explosive
applications, nitrotoluenes, dinitrotoluenes, toluene diamine  (IDA),
benzaldehyde (oil of bitter almond), benzotrichloride
(trichlorotoluene), xylenes, chlorotoluenes, toluenesulfonyl chlorides,
para-tert-butyl benzoic acid, dodecyltoluene, terephthalic acid,
caprolactam, styrene, and as a denaturant.

B.  Production

     Most toluene is now petroleum-derived.  Small quantities  are
produced as a by-product of styrene manufacture, and some coal-derived
toluene is still produced.

     1.   Petroleum-Derived Toluene

     Toluene is present in crude oil (in low concentrations) and in the
gasoline fractions that result from thermal and catalytic cracking.  The
chief source of toluene is catalytic reformate; the second most
important source is pyrolysis gasoline.

     Catalytic reforming is used on a large scale in the United States
to convert the naphthenes and paraffins in a low octane naphtha to a
high octane component of gasoline.  In some cases, reforming also  is
used specifically to provide aromatics for chemical use.

     As of January 1, 1976, catalytic reforming capacity in place  in  the
United States amounted to approximately 3.6 million barrels of feed per
stream day or about 53 billion gallons of feed per year.  If 53 billion
gallons of straight-run naphtha were fed to reforming, about 45 billion
gallons of reformate containing 20-30 billion gallons of aromatics would
be produced.  Of these aromatics, toluene would comprise 30-40%, or
about 9 billion gallons.  Present capacity to separate toluene from
catalytic reformate is more than 1,200 million gallons (3,900  x 10
                                    40

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mt) per year.  However, much of the toluene contained  in  the  catalytic
reformate is not potentially available  for chemical  use because  it
remains in the catalytic reformate utilized in  the gasoline  pool.   The
use of both isolated toluene and  the unseparated  toluene  in  catalytic
reformate for gasoline blending is highly desirable.

     Pyrolysis gasoline ("dripolenes" or "cracked distillate") is the
by-product liquid stream that results when paraffins such as  propane  and
n-butane or heavier hydrocarbons  such as condensates,  naphtha, and  gas
oil are cracked for the manufacture of  olefins.  The amount of pyrolysis
gasoline produced depends not only on the type  of feed used  for  olefin
manufacture but also on the conditions  of cracking.  The by-product
pyrolysis gasoline contains a high percentage of aromatics.   Of  the
aromatics, benzene is present in  the largest quantity  and significant
quantities of benzene are reclaimed from pyrolysis gasoline.  Usually,
the amount of pyrolysis gasoline  coproduced with olefins as a result  of
cracking the lower paraffins is too small to make the  recovery of
toluene attractive, but the heavier olefin feeds (naphtha, gas oil, or
condensate) yield fairly large amounts  of pyrolysis  gasoline.  The
quantity of toluene in the pyrolysis gasoline resulting from  cracking
these feeds can range from 0.10 to 0.25 kilograms per  kilogram of
ethylene, depending on the feed material and on the  severity  of  the
cracking.

     Before toluene can be isolated from pyrolysis gasoline,  the latter
must be treated to remove any olefins and diolefins.   Not all pyrolysis
gasoline produced in the United States  is tapped for toluene  recovery,
                                                          3
but some companies do isolate the toluene.  About 230  x 10  mt of
toluene were reclaimed from pyrolysis gasoline  in 1975.

     2.   By-Product of Styrene Production

     When ethylbenzene is dehydrogenated to produce  styrene,  some
toluene is also synthesized; 1.6  to 2.6 kg of toluene  is  obtained with
each 45 kg of styrene produced.   The by-product toluene is  then
                                    41

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reclaimed and used for gasoline blending or as feed to
hydrodealkylation.  Because of impurities, it  is not  suitable  for
                                                        o
chemical and solvent use.  Approximately 82 to 115 x  10  mt  of toluene
were obtained in 1975 as a by-product of styrene production.

     3.   Coal-Derived Toluene

     The high-temperature carbonization of coal produces coke, which
yields by-product coal tar and by-product crude light oil, both of which
contain some toluene.  Coal tar is seldom used as a source of  toluene,
but some toluene is isolated from crude light oil.  The quantity of
toluene that is isolated from crude light oil by tar  distillers is
negligible, and the amount isolated by coke-oven operators is  very
small.  In 1975, the quantity of toluene produced by  coke-oven operators
accounted for only 1% of total production.  (This does not include
toluene produced from light oil processed by petroleum refiners).
Petroleum refiners, who purchase and process crude light oil,  reclaimed
some of the toluene present in the light oil.  Approximately
       3
50 x 10  mt of toluene were isolate
purchased crude light oil in 1975.
       3
50 x 10  mt of toluene were isolated by petroleum refiners from
     Toluene is produced at 41 locations in 14 states, the Virgin
Islands, and Puerto Rico.  Table XVI-1 lists the U.S. producers, their
locations, and estimated productions of toluene.  The production of
toluene in 1978 was approximately 81% of the available capacity.
C.   Emissions

     Toluene is produced at petroleum refineries or petrochemical
complexes, which typically produce xylene and benzene as well.   Benzene
emissions from these facilities have previously been estimated  (Mara and
Lee, 1978).  No detailed analysis has been done to quantify  toluene
emissions.  However, these emissions are expected to be  similar to  those
resulting from benzene production at the same facility (Hustvedt,
                                    42

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                               Table

      LOCATION OF U.S. PRODUCERS AND
            XVI-1

            ESTIMATED PRODUCTION OF TOLUENE
  Company Location
Amerada Hess Corp.
  St. Croix, VI

American Petrofina, Inc.
  Beaumont, TX

  Big Spring, TX

Ashland Oil, Inc.
  Ashland, KY
  N. Tonawanda, NY


Atlantic Richfield
  Channelview, TX

  Houston, TX

  Wilmington, CA

Bethlehem Steel
  Sparrows Point, MD

CF&I Steel Corp.
  Pueblo, CO

The Charter Co.
  Houston, TX

Coastal States Gas
  Corpus Christi, TX

Commonwealth Oil
  Refining Co., Inc.
  Ponce, PR


Crown Central
  Petroleum Corp.
  Pasadena, TX
1978
Capacity
(103 mt)
  460
   <3


Negligible


   50


   60
  390
   50
   50
1978
Estimated
Production
 (103 mt)
  370
120
160
100
30
40
10
140
120
50
100
130
80
30
30
10
110
100
40
   <3


Negligible


   40


   50
  320
   40
   40
Raw
Material

Catalytic reformate


Catalytic reformate

Catalytic reformate
                                   Catalytic reformate
                                   Coke-oven light oil

                                   Catalytic reformate
                                   Coke-oven light oil
Pyrolysis gasoline

Catalytic reformate

Catalytic reformate


Coke-oven light oil


Coke-oven light oil


Catalytic reformate


Catalytic reformate
Catalytic reformate
Pyrolysis gasoline
Catalytic reformate
                                    43

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                            Table XVI-1 (Continued)
  Company Location

Dow Chemical, USA
  Freeport, TX

Exxon Corp.
  Baytown, TX

Getty Oil Company
  El Dorado, KS

Gulf Oil Corp.
  Alliance, LA

  Philadelphia, PA

  Port Arthur, TX
Kerr-McGee Corp.
  Corpus Christi, TX

LTV Corporation
  Aliquippa, PA

Marathon Oil Co.
  Texas City, TX

Mobil Corporation
  Beaumont, TX
Monsanto Co.
  Chocolate Bayou, TX


Phillips Petroleum Co.
  Sweeny, TX

  Guayama, PR

Quintana-Howell Joint
  Venture
  Corpus Christi, TX
1978
Capacity
(103 mt)
   13


  410


   13


  210

   90

   50
   70


  150
   70
  280
   16
   30
  130
   30

  340



   60
1978
Estimated
Production
 (103 mt)
   10


  332


   10


  170

   80

   40
   50


  120
   60
  220
   13
   30
  110
   30

  270



   50
Raw
Material

Catalytic reformate


Catalytic reformate


Catalytic reformate


Catalytic reformate

Catalytic reformate

Catalytic reformate
Pyrolysis gasoline


Catalytic reformate


Coke-oven light oil


Catalytic reformate
Catalytic reformate
Pyrolysis gasoline
Catalytic reformate
Pyrolysis gasoline
Catalytic reformate

Catalytic reformate



Catalytic reformate
                                    44

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                            Table XVI-1 (Concluded)
                         1978
                         Capacity
                            3
     Company Location    (10  mt)
Shell Chemical Co.
  Deer Park, TX

Sun Company
  Corpus Christi, TX

  Marcus Hook, PA

  Toledo, OH

  Tulsa, OK

Tenneco, Inc.
  Chalmette, LA

Texaco, Inc.
  Port Arthur, TX

  Westville, NJ

Union Carbide Corp.
  Taft, LA

Union Oil Co. of
  California
  Lemont, IL

Union Pacific Corp.
  Corpus Christi, TX

United States Steel
  Clairton, PA

  Geneva, UT
          Total
  200
   70



   60


  100


   30

    3
               1978
               Estimated
               Production
                (103 mt)
  160
140
150
250
70
100
90
130
110
120
200
50
80
80
110
   50



   50


   80


   20

    3
Raw
Material

Catalytic reformate


Catalytic reformate

Catalytic reformate

Catalytic reformate

Catalytic reformate


Catalytic reformate


Catalytic reformate

Catalytic reformate


Pyrolysis gasoline



Catalytic reformate


Catalytic reformate


Coke-oven, light oil

Coke-oven light oil
5,192
4,205
Source:  SRI; production data derived based on data from U.S. International
Trade Commission (1979).
                                    45

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personal communication, July 1979).  Therefore, for this analysis  SRI
used similar emission factors.

     The estimated emission factors for benzene production ranged  from
              o
30 to 50 kg/10  mt, depending on the amount of storage and handling
required as well as the types of emission controls at the facility (Mara
and Lee, 1978).  Storage and handling tend to increase emissions.
Because more than 90% of the toluene production is used in gasoline, SRI
assumed that storage and handling emissions would be somewhat reduced
from benzene, but increased from xylene production.  Therefore, a
                                                                   o
somewhat conservative emission factor of 35 kg of emissions per 10  mt
of production was selected.  The results of this analysis are presented
in Table XVI-2.
                                    46

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                               Table XVI-2

                      ESTIMATED EMISSIONS OF TOLUENE
  Company Location

Amerada Hess Corp.
  St. Croix, VI

American Petrofina, Inc.
  Beaumont, TX

  Big Spring, TX

Ashland Oil, Inc.
  Ashland, KY

  N. Tonawanda, NY

Atlantic Richfield
  Channelview, TX

  Houston, TX

  Wilmington, CA

Bethlehem Steel
  Sparrows Point, MD

CF&I Steel Corp.
  Pueblo, CO

The Charter Co.
  Houston, TX

Coastal States Gas
  Corpus Christi, TX

Commonwealth Oil
  Refining Co., Inc.
  Ponce, PR

Crown Central
  Petroleum Corp.
  Pasadena, TX

Dow Chemical, USA
  Freeport, TX
       1978
Estimated Emissions
       (mt)
        13


         4

         5


         4

         1


         4

         4

         1


     Negligible


     Negligible
        13
     Negligible
                                    47

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                            Table XVI-2 (Continued)
  Company Location

Exxon Corp.
  Baytown, TX

Getty Oil Company
  El Dorado, KS

Gulf Oil Corp.
  Alliance, LA

  Philadelphia, PA

  Port Arthur, TX

Kerr-McGee Corp.
  Corpus Christi, TX

LTV Corporation
  Aliquippa, PA

Marathon Oil Co.
  Texas City, TX

Mobil Corporation
  Beaumont, TX

Monsanto Co.
  Chocolate Bayou, TX

Phillips Petroleum Co.
  Sweeny, TX

  Guayama, PR

Quintana-Howell Joint
  Venture
  Corpus Christi, TX

Shell Chemical Co.
  Deer Park, TX

Sun Company
  Corpus Christi, TX

  Marcus Hook, PA
       1978
Estimated Emissions
       (mt)
        12


     Negligible


         6

         3

         3
     Negligible
         1

         9
          4

          4
                                    48

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                             Table  XVI-2  (Concluded)
  Company Location

 Sun Company  (Continued)
  Toledo, OH

  Tulsa, OK

 Tenneco, Inc.
  Chalmette, LA

 Texaco, Inc.
  Port Arthur, TX

  Westville, NJ

 Union Carbide Corp.
  Taft, LA

 Union Oil Co. of
  California
  Lemont, IL

 Union Pacific Corp.
  Corpus Christi, TX

 United States Steel
  Clairton, PA

  Geneva, UT
       1978
Estimated Emissions
       (mt)
          7

          2
          3

          4
     Negligible
                         Total
         149
Source:   SRI.
                                    49

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                             XVII  TRIETHYLBENZENE
A.  Uses

     Two isomers of triethylbenzene were investigated:  1,2,4-triethylbenzene
and 1,3,5-triethylbenzene.  No reference was found to indicate specific uses
of either of these chemicals.

B.  Production

     SRI was unable to obtain any information concerning 1,2,4- and
1,3,5-triethylbenzene in any one of a number of sources reviewed.  Thus, we
assume this chemical to be commercially insignificant.

C.  Emissions

     Available information did not allow calculation of emissions or emission
rates.  However, the lack of information on the production of these chemicals
indicates that the volume of production is probably low.  Consequently,
atmospheric emissions from any facility producing these chemicals are most
likely negligible on an annual basis.
                                    50

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                            XVIII  TRIMETHYLBENZENE
A.  Uses

     SRI reviewed three isomers of trimethylbenzene:  1,2,3-trimethylbenzene
(hemimellitene); 1,2,4-trimethylbenzene (pseudocumeme; pseudocumol);  and
1,3,5-trimethylbenzene (mesitylene).  Specific uses were only  indicated for
1,2,4-trimethylbenzene, which  is used as a raw material for  trimellitic
anhydride (TMA).  TMA is used  in the production of triisooctyl and  triisodecyl
esters of trimellitic acid.  These esters are used as vinyl  plasticizers  in a
variety of applications.  In addition, 1,2,4-trimethylbenzene  is used  in  the
production of poly(amide-imide) polymers for use in wire enamels and
electrical-insulating varnishes (Interscience Publishers, Inc., 1968).

B.  Production

     Trimethylbenzene is produced at three locations, as shown in Table
XVIII-1.  Total production is  estimated to probably exceed 1.8 mt.  Because no
information was available to indicate specific uses and because volume of
production is low, 1,2,3-trimethylbenzene and 1,3,5-trimethylbenzene  are
assumed to be commercially insignificant.  In addition, the  low volume of
1,2,4-trimethylbenzene produced indicates that this chemical is commercially
insignificant as well.

C.  Emissions

     Available information did not allow calculation of emissions or  emission
rates.  However,  the low volume of production at each location indicates  that
atmospheric emissions from facilities producing these chemicals can be
expected to be negligible on an annual basis.
                                    51

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                         Table XVIII-1

                LOCATION OF U.S. PRODUCERS AND
           ESTIMATED PRODUCTION OF TRIMETHYLBENZENE
Company Location

Aldrich Chemical
  Co., Inc.
  Milwaukee, WI
     Chemical
     Produced
1,2,3-trimethylbenzene
1977 Estimated
Production (kg)
     450+
Phillips Petroleum
  Phillips, TX      1,2,4-trimethylbenzene
Sun Oil Co. of
  Pennsylvania
  Corpus Christi,
  TX
1,2,4-trimethyIbenzene
1,3,5-trimethyIbenzene
                                                    a
                                                  450+
               Total
                            l,800a
aTotal production of 1,2,4-trimethylbenzene is listed as
 greater than 900 kg.  No information is available concerning the
 level of production at each facility.
Source:   SRI.
                               52

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                               XIX  XYLENE
A.  Uses

     Xylene  (dimethylbenzene) is produced and sold  as mixed xylenes  or
as one of three isomers—ortho-xylene  (o-xylene), meta-xylene
(m-xylene),  and para-xylene  (p-xylene).  Production of mixed xylenes
totalled more than 2,800 x  10  mt  in 1978 (U.S.  International  Trade
Commission,  1979.

     Approximately 65% of the mixed xylenes produced is  isomerized,
primarily into p-xylene (49%) and  o-xylene (12.5%), with  additional
smaller production into ethylbenzene (2.5%) and  m-xylene  (1%).
Approximately 26% is used in gasoline back-blending as a  high  octane
blending stock and in miscellaneous uses, such as intermediates  in the
manufacture of xylene sulfonates and xylidenes.  The remaining 9% of
mixed xylenes production is used in solvents, primarily paints and
coatings (6%).  Additional solvent uses include  agricultural sprays,
adhesives, and rubber.

     Ortho-xylene is used in the manufacture of  phthalic  anhydride,
which is used chiefly in phthalic  plasticizers.  The major use for
phthalic plasticizers is in flexible polyvinyl chloride.  Demand for
o-xylene is expected to closely follow the demand for phthalic
plasticizers, which is estimated to grow at a rate  of 4.0-4.5% per year
through 1983.  Production of o-xylene, however,  is  expected to increase
only 1.5-2.0% per year because of  decreasing exports of  the chemical.

     Meta-xylene is used primarily in the manufacture of  isophthalic
acid, which is used to make:  (1)  isophthalic polyester  resins for use
in press molding, contact molding, and gel coats; (2) alkyd resins for
use as surface coating resins; and (3) miscellaneous applications  such
                                    53

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as plasticizers (di [2-ethylhexyl] isophthalate), polyester  fibers  and
films, and high-temperature-resistant aromatic polyamide  fibers.  In
addition, small quantities of m-xylene are used  to produce m-toluic acid
and isophthalonitrile (IPN).  M-toluic acid is the chemical  intermediate
for a mosquito repellant (N,N-diethyl-m-toluamide).  IPN  is  used  in the
production of a fungicide(tetrachloroisophthalonitrile),  guanamine
resins, and m-xylene diamine.  Assuming declining imports of m-xylene,
production of this chemical is expected to grow  at an average of  8.5%
annually through 1983.

     Most p-xylene produced is consumed in the production of dimethyl
terephthalate and terephthalic acid, both of which are used  in the
production of polyethylene terephthalate—the polymer for the
manufacture of polyester fibers and polyester films.  Because net
exports of p-xylene are expected to drop, overall production is only
expected to grow at the rate of 5.5% per year through 1983.

B.  Production

     1.  Mixed Xylenes

     Mixed xylenes are either petroleum-derived  or coal-derived.  The
petroleum-derived xylenes are those reclaimed by petroleum refiners or
petrochemical producers from catalytic reformate and pyrolysis
gasoline.  The coal-derived mixed xylenes are those isolated by
coke-oven operators and tar distillers from the  light oil that results
from coking operations, and by petroleum refiners or petrochemical
producers from purchased light oil from coke ovens.

     About 95% of total mixed xylenes was derived from  catalytic
reformate in 1978.  The feed to the reformer to  produce aromatics for
chemical use is usually a naphthene-rich (35-40% by volume)  straight-run
gasoline fraction boiling in the range of 66°C-132°C.   The amount of
mixed xylenes contained in the catalytic reformate varies widely,
typically ranging from 18 to 33 volume percent of the reformate.
                                    54

-------
     About 5% of mixed xylenes production was from pyrolysis gasoline  in
1978.  Pyrolysis gasoline is a by-product that results when hydrocarbon
feeds are cracked for olefin manufacture.  The mixed xylenes content of
pyrolysis gasoline varies greatly, depending on the feed and the
severity at which the cracking process is operated.

     Less than 1% of mixed xylenes production is derived from coal.
When coal is subjected to high-temperature carbonization for the
manufacture of coke, it yields a crude light oil that contains 3-6%
mixed xylenes by volume.  This light oil is then processed by the
coke-oven operators or tar distillers to obtain a light naphtha
containing mixed xylenes and styrene.  The mixed xylenes present in
light oil are not always reclaimed, and the amount of mixed xylenes that
can be obtained from the light oil is very small.

     2.  Xylene isomers

     Until mid-1969, the individual isomers of xylene were obtained in
the United States exclusively from the mixed xylenes produced by
petroleum refiners.  Ethylbenzene, o-xylene, m-xylene, and p-xylene are
obtained by fractioning mixed xylenes and, in some cases, the m-isomer
is isomerized to form additional o- and p-xylene.  Since 1969, the
disproportionation of toluene, an additional method of obtaining
xylenes, has been used commercially at times.

          a.  Isolation

     O-xylene is separated from mixed xylenes by conventional
distillation.  Distillation of mixed xylenes yields 95-98% pure o-xylene
(by weight).

     The most commonly used means for isolating high-purity p-xylene
streams (99.0-99.5% by weight) is a two-stage, low-temperature
crystallization process.  If the stream contains only the p- and m-
isomers, the first crystallization yields a slurry, which can then be

                                    55

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recrystallized into high-purity p-xylene.  Approximately 50-65% of  the
p-xylene in the mixed xylene stream can be recovered, and  the  remainder
stays in the filtrate from crystallization.

     In addition, p-xylene also can be isolated by adsorption.  In  one
process, a C_ fraction is passed over an adsorption bed and the
p-xylene is selectively retained on the adsorbent.  Material other  than
p-xylene retained on the adsorbent is removed by backwashing the
adsorbent with p-xylene.  P-xylene is then separated from  the  adsorbent
by washing with a desorbent hydrocarbon, and is subsequently separated
from the desorbent hydrocarbon by distillation.

     After crystallizaton of p-xylene, m-xylene is contained in the
remaining filtrate.  This mixture, which contains 85% m-xylene, can be
oxidized to a mixture of isophthalic and terephthalic acids, a procedure
followed by Amoco Chemicals Corporation.  Alternatively, the filtrate
can be used as a source of higher purity (e.g., 98%) m-xylene.  Various
other methods are occasionally used for obtaining m-xylene.

          b.  Isomerization

     After p-xylene has been obtained by crystallization,  the  remaining
filtrates can be used to augment p-xylene production by (1) isomerizing
the other xylene isomers and/or ethylbenzene to yield additional
p-xylene, and (2) recycling the p-xylene-enriched mixture  to p-xylene
separation (crystallization).  A variety of isomerization  processes have
been used commercially.
                                    56

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          c.  Toluene Disproportionation and Transalkylation with  Higher
              Methylbenzenes

     Several companies  have  developed processes that disproportionate
(transalkylate)  toluene to benzene and xylenes.
                     CH
                    toluene
                                   benzene
                                                  CH
                                                 xylene
The ratio of xylenes  to benzene  may be increased by adjusting the
operating conditions  and  by  adding trimethylbenzene to the toluene  feed.
                          CH3  4-
                 CH3

                trimethylbenzene
toluene
                     CH3
                 xylene
Depending on the amount  of  trimethylbenzene added, the xylene-benzene
product ratio can be maximized  at 10:1.
     The 1978 estimated  production of mixed xylenes and xylene  isomers
is shown in Table XIX-1.   Although ethylbenzene is considered an  isomer
of xylene, this chemical was  the  subject of a separate chapter  (see
Chapter VII).  We estimated production as a percentage of capacity as
follows:  mixed xylenes, 49%;  o-xylene, 85%; m-xylene, 53%;  and
p-xylene,
                                     57

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                               Table XIX-1
      LOCATION OF U.S. PRODUCERS AND ESTIMATED PRODUCTION OF XYLENE
                                   1978 Estimated Production (10  mt)
Company Location              Mixed xylene   o-xylene   m-xylene   p-xylene

Amerada Hess Corp.
  St. Croix, VI                    220

American Petrofina, Inc.
  Big Spring, TX                   100

American Petrofina of
  Texas/Union Oil Co.
  of California
  Beaumont,  TX                      20


Ashland Oil, Inc.
  Catlettsburg, KY                  50

  Tonawanda, NY                     20

Atlantic Richfield Co.
  Channelview, TX                   40

  Houston, TX                      150            80                 110

The Charter Company
  Houston, TX                       20

Cities Service Co.
  Lake Charles, LA                  80

Coastal States Gas
  Corpus Christi, TX                80

Commonwealth Oil
  Penuelas,  PR                     190

Crown Central Petroleum
  Pasadena,  TX                      20

Exxon Co., USA
  Baytown, TX                      200            80                 130

Gulf Oil Corp.
  Alliance,  LA                     100

                                    58

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                            Table XIX-1 (Continued)
Company Location

Hercor Chemical Corp.
  Penuelas, PR

Kerr-McGee Corp.
  Corpus Christi, TX

Marathon Oil Co.
  Texas City, TX

Monsanto Co.
  Chocolate Bayou, TX

Phillips Petroleum
  Guayama, PR

Quintana Petroleum/
  Howe 11 Hydrocarbons
  Corpus Christi, TX

St. Croix Petrochemical
  St. Croix, VI

Shell Chemical
  Deer Park, TX

Standard Oil of
  California
  Pascagoula, MS

  Richmond, CA

Standard Oil of
  Indiana
  Texas City, TX

  Whiting, IN

Sun Company
  Corpus Christi, TX

  Marcus Hook, PA

  Toledo, OH
    1978 Estimated Production (10  mt)
Mixed xylene   o-xylene   m-xylene   p-xylene
      70
      20
                                       180
      30
     160
      20
     120



     100

     100



     390

     290


      40

      60

      80
10
50
140
60
180


 30



390

270
           40
60
120
                                    59

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                            Table XIX-1 (Concluded)
                                                               3
                                  1978 Estimated Production  (10  mt)
Company Location              Mixed xylene   o-xylene   m-xylene   p-xylene

Tenneco, Inc.
  Chalmette, LA                     60         50                     40

Union Carbide
  Taft, LA                          30

Union Oil Co. of
  California
  Lemont, IL                        20

Union Pacific Corp.                  2
  Clairton, PA
          Total                  2,882           460        40        1,590
Source:  SRI estimates based on total production data from U.S. International
Trade Commission (1979).
C.  Emissions


     Xylenes are produced at petroleum refineries or petrochemcial complexes,
which typically produce toluene and benzene in addition to xylene or  its
isomers.  Benzene emissions from these facilities have previously been
estimated (Mara and Lee, 1978).  No detailed analysis has been  done to
quantify xylene emissions.  However, these emissions are expected to  be
similar to those resulting from benzene production at the same  facility
(Hustvedt, personal communication, July 1979).  Therefore, for  this analysis
SRI used similar emission factors.


     The estimated emission factors for benzene production ranged from 30
           o
to 50 kg/10  mt depending on the amount of storage and handling required  as
well as the types of emission controls at the facility (Mara  and Lee, 1978).
Storage and handling tend to increase emissions.  Because 65% of xylene

                                    60

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production is used to manufacture xylene isomers, SRI assumed that storage  and



handling would be somewhat reduced.  Therefore, a somewhat conservative


                                            3
emission factor of 30 kg of emissions per 10  mt of production was



selected.  The results of this analysis are presented in Table XIX-2.
                                     61

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                                  Table XIX-2

                         ESTIMATED EMISSIONS OF XYLENE
                                      1978 Estimated Emissions (mt)
Company Location              Mixed xylene   o-xylene   m-xylene   p-xylene

Amerada Hess Corp.
  St. Croix, VI                      7

American Petrofina, Inc.
  Big Spring, TX                     3

American Petrofina of
  Texas/Union Oil Co.
  of California
  Beaumont, TX                       1


Ashland Oil, Inc.
  Catlettsburg, KY                   2

  Tonawanda, NY                      1

Atlantic Richfield Co.
  Channelview, TX                    1

  Houston, TX                        52                     3

The Charter Company
  Houston, TX                        1

Cities Service Co.
  Lake Charles, LA                   2

Coastal States Gas
  Corpus Christi, TX                 2

Commonwealth Oil
  Penuelas, PR                       6

Crown Central Petroleum
  Pasadena, TX                       1

Exxon Co., USA
  Baytown, TX                        62                    4

Gulf Oil Corp.
  Alliance, LA                       3
                                    62

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                            Table XIX-2 (Continued)
Company Location

Hercor Chemical Corp.
  Penuelas, PR

Kerr-McGee Corp.
  Corpus Christi, TX

Marathon Oil Co.
  Texas City, TX

Monsanto Co.
  Chocolate Bayou, TX

Phillips Petroleum
  Guayama, PR

Quintana Petroleum/
  Howe 11 Hydrocarbons
  Corpus Christi, TX

St. Croix Petrochemical
  St. Croix, VI

Shell Chemical
  Deer Park, TX

Standard Oil of
  California
  Pascagoula, MS

  Richmond, CA

Standard Oil of
  Indiana
  Texas City, TX

  Whiting, IN

Sun Company
  Corpus Christi, TX

  Marcus Hook, PA

  Toledo, OH
    1978 Estimated Emissions (mt)
Mixed xylene   o-xylene   m-xylene   p-xylene
       3

       3



      12

       9


       1

       2

       2
12

 8
                                    63

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Source:   SRI.
                            Table XIX-2  (Concluded)
Company Location

Tenneco,  Inc.
  Chalmette, LA

Union Carbide
  Taft, LA

Union Oil Co. of
  California
  Lemont, IL

Union Pacific Corp.
  Clairton, PA
    1978 Estimated Emissions  (mt)
Mixed xylene   o-xylene   m-xylene   p-xylene
          Total
      91
13
47
                                    64

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