United States Environmental Protection Agency Office of Air Quality Planning and Standards Research Triangle Park NC 27711 December 1984 Air National Dioxin Study Tier 4 — Combustion Sources 1984 Status Report ------- National Dioxin Study Tier 4 Combustion Sources 1984 Status Report By Air Management Technology Branch U.S. ENVIRONMENTAL PROTECTION AGENCY 'Office Of Air And Radiation Office Of Air Quality Planning And Standards Research Triangle Park, NC 27711 December 1 984 ------- This report has been reviewed by The Office of Air Quality Planning And Standards, U.S. Environmental Protection Agency, and has been approved for publication. Mention of trade names or commercial products is not intended to constitute endorsement or recommendation for use. This report is a status report for an ongoing, evolving project. Project plans discussed herein are thus subject to change as the program is implemented. ------- National Dioxin Strategy — Tier 4 Report To The Dioxin Management Task Force Air Management Technology Branch Monitoring and Data Analysis Division Office of Air Quality Planning and Standards U.S. Environmental Protection Agency Research Triangle Park, North Carolina 27711 December 1984 ------- Introduction The Environmental Protection Agency (EPA) is undertaking the National Dioxin Strategy to identify more clearly the existence of chlorinated dioxin compounds in the environment. The study is divided into seven tiers, Tier 4 being directed toward combustion sources. The results of this effort will be summarized in a report to the U.S. Congress at the end of 1985. This paper presents a summary of the plans and accomplishments under Tier 4 through December 1984. It is intended primarily for internal communication within the Agency but contains some background for others with interest in the study and its progress. The Office of Air and Radiation (OAR) has been delegated responsibility for planning and management of Tier 4. The Office of Research and Develop- ment (ORD) is responsible for sampling and analytical guidance and a major portion of the stack sampling program. ORD is also providing analytical sup- port via an arrangement with three EPA laboratories (Duluth, Bay St. Louis, and Research Triangle Park), collectively known as the Troika. EPA's Regional Offices are also responsible for implementing various aspects of the Tier 4 effort. A Tier 4 Work Group, comprised of representatives from throughout the Agency, functions in an advisory role in the formulation of plans and the review and interpretation of data. Any comments or questions on the Tier 4 study should be sent to James H. Southerland, Mail Drop 14, Air Management Technology Branch, Office of Air Quality Planning and Standards, U.S. Environmental Protection Agency, Research Triangle Park, North Carolina 27711. ------- TIER 4 - COMBUSTION SOURCES The National Dioxin Strategy directs Tier 4 to focus on "combustion sources, such as incineration of hazardous and municipal waste (including sewage sludge), wire reclamation facilities, internal combustion engines, home heating units (i.e., wood burning stoves), industrial fossil fuel-fired boilers, and inadvertent combustion sources." This broad directive covers literally millions of individual sources. Since it would be economically and otherwise impractical to test each source or even each source category, con- siderable thought and judgment have gone into planning how best to answer the foil owing questions: 1. Which, if any, general combustion source categories likely emit 2,3,7,8-tetrachlorodibenzo-p-dioxin (2378-TCDD) and other chlorinated isomers of dioxins and furans? 2. At what concentrations are those compounds emitted to the environment? 3. Do the ambient air concentrations resulting from these emissions pose an unreasonable risk to the public? The results from Tier 4 will be summarized in a report to Congress, scheduled for December 1985. The results will be useful in making a decision to list dioxin under Section 112 of the Clean Air Act (for hazardous air pollu- tants). Basis For Investigation Of Combustion Sources There are several unproven hypotheses concerning dioxin emissions from combustion processes. Dow Chemical's "Chemistries Of Fire" theory! proposes that dioxins are a natural byproduct of fire and will be formed at some quantities in all combustion processes. However, experimental results by ------- -2- others^ suggest that dioxins may only be emitted only under limited conditions. The most prevalent theories^ involve the incomplete combustion of polychlori- nated dibenzo-p-dioxin (PCDDs) or PCDD precursors. Since combustion sources are ubiquitous and are fairly concentrated in urban areas, it is conceivable that a large portion of the United States population may be exposed to some level of dioxin, including 2378-TCDD, in the ambient air. More data are needed to determine the magnitude and extent of exposure to dioxins from combustion sources. Current evidence does not suggest that an unreasonable risk exists. However, there are uncertainties, and the Dioxin Strategy provides an opportunity to perform an orderly inves- tigation of the potential of combustion sources to emit dioxin. An assessment of risk from each source tested with inferences to the source category will result from this effort and, if warranted, appropriate regulatory steps devel- oped in follow-on programs to eliminate any unreasonable risks. Project Approach There are many data gaps in the available information concerning emissions of dioxins from combustion sources, and a number of different approaches could be taken to fill these data gaps. After considering various alternatives, the Agency has decided to focus the Tier 4 effort on the collection of source data from a number of combustion source categories which are reasonably believed to have the highest potential to emit 2378-TCDD.* Thus, the primary objective of the Tier 4 project is one of problem definition (i.e., what source categories emit dioxin and at what concentration). Detailed stack, ash and other media * However, source categories for which three or more tests have already been completed (e.g., municipal incinerators) will not be tested under Tier 4. ------- -3- samples are being collected and analyzed for 2378-TCDD, 2,3,7,8-tetrachloro- dibenzofuran (2378-TCDF), and the higher dioxin and furan homologues (i.e., tetra, penta, hexa, hepta, and octa). Two levels of source sampling are being carried out in Tier 4. First, relatively inexpensive ash samples (screening) are being collected from the combustion source categories listed in Table 1. These source categories are believed to have some likelihood of emitting dioxins and also include source categories recommended by EPA Regional and State officials. Ash samples will usually be collected from three different sources in each source category. These samples will generally consist of fly ash from the control device hopper or "bottom" ash where no control devices are present. These samples will be analyzed for 2378-TCDD, 2378-TCDF and the higher dioxin and furan homologues. Because of the nature of these samples, these data can only be used to provide a qualitative indication of the likely presence of dioxins in the flue gas emissions. They cannot be used to estimate the magnitude of dioxin and furan emissions, nor can they be used to determine with certainty that dioxins and furans are present in the emissions. The second level of testing involves stack testing. A limited number of combustion source categories has been selected for detailed source testing (i.e., stack sampling), as shown in Table 1. Because of the costs involved with stack testing, only 10 to 12 individual sources can be tested within the available budget. These tests are being performed using procedures consistent with those described by the American Society of Mechanical Engineers (ASME) in its sampling protocol for energy recovery facilities, which is now under final development. ------- -4- Table 1. Combustion Source Categories Where Ash And Stack Samples Will Be Collected * Source Categories Samples To Be Collected Sewage Sludge Incinerators Black Liquor Recovery Boilers Industrial Incinerators Wire Reclamation Incinerators Chemical Sludge Incinerators Industrial Carbon Regeneration Units Hospital Incinerators Charcoal Manufacturing Oven Wood Stoves PCP Treated And Salt Laden Wood-Fired Boilers Small Spreader-Stoker Coal -Fired Boilers -Kilns And Commercial Boilers Burning Hazardous Wastes Residential Contaminated Oil Combustion Forest Fires Apartment House Flue-Fed Incinerators Agricultural Burning Ash X X X X X X X X X X X X X X X X Stack X X X X X X X X * This includes some samples and results being supplied to Tier 4 by other programs. ------- -5- Samples being collected for the stack testing program include stack emis- sion samples (both before and after controls), ash samples from the control device and firebox ash hoppers, samples of the feed or fuel precombustion air and samples of nearby soils. Most samples are being analyzed for the 2378-TCDD and 2378-TCDF isomers and for each of the higher homologues of dioxins (i.e., tetra, penta, hexa, hepta, octa) and furans. A summary of the samples typi- cally being collected during stack testing and the analyses to be performed under Tier 4 is shown in Table 2. At the conclusion of the Tier 4 study, the Agency will have collected either ash samples or detailed stack samples from a number of combustion source categories. Further, the results of studies being conducted by others will be summarized in the final Tier 4 report. For example, the stack test data being collected from various municipal incinerators by New York State and others will be included, if available. Any preliminary results from the $3 million, three- year effort being initiated by Environment Canada to examine the significance of various operating conditions on dioxin emissions from municipal incinerators will be of particular interest. The final Tier 4 report will also include a list of recommendations for future testing and study will be provided at that time, if warranted. Schedule And Status Of Tier .4 Tier 4 is operating under a fairly tight schedule. Figure 1 outlines the discrete components of the Tier 4 plan and the schedule for each. As of this date, the literature review and the Tier 4 Work Plan are complete and in the process of being cleared and publicly distributed. Analytical results of samples taken thus far in the program are not yet available. ------- -6- Tabl e 2. Example Dioxin Sample Prioritization Sample Location Sludge Feed Ambient Combustion Air Fuel Oil Incinerator Outletb Incinerator Bottom Ash Scrubber Slurry Slowdown Stack Outlet5 Soil Blank Train Sample Type Grab Sample Composite XAD-2 Trap Grab Sample Composite MM5 Component Grab Sample Composite Aqueous Grab Sample Composite MM5 Components Grab Sample Composite MM5 Components Samples Collected 3 3 3 3 3 3 3 1 2 Analysis Priority 2 2a 3 2a 1 la la 3 1/2- .c a Aqueous phase sample or components should be extracted within 14 days of sample collection. b Incinerator outlet is before controls. Stack outlet is after controls. c Two blank trains collected. One is designated priority one. The second will be analyzed only if the first blank train has detectable background levels of dioxin/furans. Note: Priority 1 indicates analyses should be performed for 2378-TCDD and 2378-TCDF plus higher (tetra-octa) homologues of dioxins and furans. If there is a detectable concentration, Priority 2 samples are to be analyzed. Priority 3 samples may be analyzed on a case-by-case basis if Priority 2 samples have a positive response. ------- -7- Figure 1. Schedule: National Dioxin Study - Tier 4 - Combustion Sources 1983 1984 1985 1986 Activities NDJFMAMJJASONDJFMAMJJASONDJFMAMJ Begin project Tier 4 Work Group Meeting* Perform literature review Develop Tier 4 work plan Select sources for ash screening Select individual sources for stack testing. Ash and stack sample collection and analysis Prepare individual source test plans; conduct source testing and prepare source test reports. Prepare draft Tier 4 report 0 Draft Final Draft Final 0. , __. -__-- 0__ _. __.. Draft Fin< o o o il Tier 4 Work Group will meet periodically throughout the study period. ------- -8- A number of specific objectives and steps have been accomplished under the first year of Tier 4 efforts. These are listed and discussed below. o Coordination with EPA Regional Offices has been established. Tier 4 Regional contacts have been formally designated. o A Tier 4 Work Group, comprised of representatives of various EPA Program Offices and the Regions, has been established to assist in formulation and review of plans. o A literature review and data assessment of available dioxin related information from combustion sources has been completed. o A Tier 4 Project Plan has been drafted, extensively reviewed (both internally and externally), and finalized for distribution. o Sampling protocols have been developed, reviewed and adopted for Tier 4 stack sampling and ash sampling programs. o Arrangements have been made with EPA's Troika (dioxin analysis labora- tories) for Tier 4 to be provided approximately 700 laboratory analyses for 2378-TCDD, 2378-TCDF and tetra through octa dioxin and furan homologues. o Community relations plans and press releases, as well as "Dioxin Tier 4 Study" fact sheets, have been coordinated and distributed in conjunction with the Office of External Affairs. o Contact and continued coordination has been established with Canadian authorities to provide data to result from studies they have underway. Results of the first of their three test site studies should be available for use by Tier 4. o Contact and continued coordination with New York State has been estab- lished regarding testing of municipal incineration underway there. ------- -9- o Coordination with EPA Region V on their dioxin testing at the DOW, Midland, Michigan, facility is continuing. o Site selection for Tier 4 testing is at an advanced stage, with many sources voluntarily providing a test site and others where Section 114 of the Clean Air Act will likely be needed for site entry. o Stack and ash testing have begun and are on schedule. Current status is as follows: Stack Ash Total Samples Planned 11 50 Sites Selected 4 (36%) 10 (20%) Tests Completed 4 (36%) 10 (20%) Validated Test Results Received 0 0 In addition to the above, the Agency has progressed on its schedule con- cerning a decision whether dioxins should be listed as hazardous air pollutants. Also, EPA has spent considerable effort in preparing response to a petition filed jointly by the Environmental Defense Fund and the National Wildlife Federation for the regulation of dioxins. ------- -10- References 1. The Trace Chemistries Of Fire - A Source Of And Routes For The Entry Of Chlorinated Dioxins Into The Environment, Dow Chemical, U.S.A., Midland, Michigan, 1978. 2. National Dioxin Study: Tier 4 - Combustion Sources: Literature Reviews And Testing Options (In Printing), EPA-450/4-84-014b, U.S. Environ- mental Protection Agency, Research Triangle Park, North Carolina, December 1984. 3. M. P. Esposito et a!., Dioxins: Volume 1 - Sources, Exposure, Transport And Control, EPA-600/2-80-156, U.S. Environmental Protection Agency, Cincinnati, Ohio, June 1980. ------- |