EPA-600/2-77 122
June 1977
Environmental Protection Technology Series
                FIELD TESTING:  APPLICATION
             OF COMBUSTION  MODIFICATIONS
          TO CONTROL POLLUTANT EMISSIONS
                 FROM INDUSTRIAL BOILERS -
                                Phases  I and II
                             (Data Supplement)
                          Industrial Environmental Research Laboratory
                              Office of Research and Development
                              U.S. Environmental Protection Agency
                          Research Triangle Park, North Carolina 27711

-------
               RESEARCH REPORTING SERIES

Research reports of the Office of Research and Development, U.S. Environmental
Protection  Agency, have been grouped into five series. These five broad
categories were established to facilitate further development and application of
environmental technology. Elimination of traditional grouping was consciously
planned to foster technology transfer and a maximum interface in related fields.
The five series are:

     1.    Environmental Health Effects Research
     2.    Environmental Protection Technology
     3.    Ecological Research
     4.    Environmental Monitoring
     5.    Socioeconomic Environmental Studies

This report has been  assigned  to the ENVIRONMENTAL PROTECTION
TECHNOLOGY series. This series describes research performed to develop and
demonstrate instrumentation, equipment, and methodology to repair or prevent
environmental degradation from point and non-point sources  of pollution. This
work provides the new  or  improved technology required for the control and
treatment of pollution sources to meet environmental quality standards.
                    EPA REVIEW NOTICE

This report has been reviewed by  the U.S.  Environmental
Protection Agency, and approved for publication.  Approval
does not signify that the contents necessarily reflect the
views and policy of the Agency, nor does mention of trade
names or commercial products constitute endorsement or
recommendation for use.
This document is available to the public through the National Technical Informa-
tion Service, Springfield, Virginia 22161.

-------
                                                 EPA-600/2-77-122
                                                 June 1977
             FIELD TESTING:  APPLICATION
   OF  COMBUSTION  MODIFICATIONS TO CONTROL
POLLUTANT  EMISSIONS FROM  INDUSTRIAL BOILERS -
                       Phases I  and II
                     (Data Supplement)
                               by

                         S.C. Hunter and H.J. Buening

                          KVB Engineering, Inc.
                          17332 Irvine Boulevard
                          Justin, California 92680
                          Contract No. 68-02-1074
                         Program Element No. 1AB014
                           ROAP No. 21BCC-046
                       EPA Project Officer: Robert E. Hall

                     Industrial Environmental Research Laboratory
                      Office of Energy, Minerals, and Industry
                       Research Triangle Park, N.C. 27711
                             Prepared for

                     U.S. ENVIRONMENTAL PROTECTION AGENCY
                       Office of Research and Development
                          Washington, D.C. 20460

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                   Limitations On Application of Data Reported

        The data cited in this report are pollutant emissions.  These emission
levels are suitable for use in estimating mean emissions from industrial boilers
as a class and are useful in compiling areawide emission inventories.  However,
they are not suitable for predicting emissions from any one boiler or as regula-
tory limits or emission standards.  Use of emissions as emission standards auto-
matically would place a large proportion of the industrial boiler population
in noncompliance.

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               TABLE OF CONTENTS
Foreword
INSTRUMENTATION
GLOSSARY
CONVERSION FACTORS
SITE LOCATION NUMBER
                 1                      1
                 2                     40
                 3                     67
                 4                     77
                 5                     92
                 6                     112
                 7                     123
                 8                     137
                 9                     144
                10                     164
                11                     178
                12                     188
                13                     215
                14                     231
                15                     248
                16                     273
                17                     281
                18                     290
                19                     315
                20                     368
                21                     406
                22                     421
                23                     429
                24                     450
                25                     466
                26                     470
                27                     510
                28                     524
                29                     537
                30                     550
                31                     558
                32                     564
                33                     575
                34                     580
                35                     587
                36                     596
                37                     605
                38                     613
                39                     622
                      ill

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                                FOREWORD
        The purpose of this Data Supplement Volume is to document data in greater
detail than was practical in the final reports for this contract.  It is intended
to provide the necessary details to other researchers who are interested in per-
forming their own analysis.
        Readers are referred to the contract final reports for information as
to objectives, selection of units, measurement procedures, interpretations and
conclusions.1'2
        All data presented for gaseous emission concentrations of NO, NO , CO,
                                                                        X
HC, and SO  are expressed in parts per million by volume  (ppm) on a dry basis
corrected to 3 percent O  by volume (dry) in the flue gas.
        The data are arranged in this volume by Location Number for Locations
1 through 39.  A location is defined as one company or plant in which one or
more boilers were tested.  Each boiler tested at a location is identified by
a unit number.  The contract final reports frequently refer only to the test
number when data are discussed.  Table 1 presents a cross-reference list of
test numbers and the corresponding location number for the tests conducted
in Phase I.  Table 2 presents a similar list for tests conducted in Phase II.
'cato, G. A., et al., "Field Testing:  Application of Combustion Modifications
to Control Pollutant Emissions from Industrial Boilers-Phase I," PB 238 920/AS,
EPA-650/2-74-078a, October 1974.
2Cato, G. A., et al., "Field Testing:   Application of Combustion Modifications
to Control Pollutant Emissions from Industrial Boilers-Phase II," PB 235 500/AS,
EPA-600/2-76-076a, April 1976.
                                       iv

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              TABLE  1.   INDEX OF TEST NUMBERS AND LOCATION
                         NUMBERS FOR PHASE I
Test
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Location
Number
19
19
15
5
1
7
17
20
18
16
N/A1
1
2
10
9
15
15
11
21
21
18
18
8
9
6
Test
Number
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Location
Number
12
14
14
13
9
13
20
3
23
26
15
5
4
26
23
3
22
22
26
26
24
24
26
25
N/A
Test
Number
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
Location
Number
23
19
19
19
26
26
26
5
N/A
4
N/A
1
2
23
6
1
1
2
2
2
20
20
24
8
12
Test Location
Number Number
76 N/A
77 12
78 12
.79 N/A
80 10




















*N/A - test number not assigned.
For Tests  101-212 see Table 2.
KVB 6001-491
                                    v

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     TABLE 2.  INDEX OF TEST NUMBERS AND LOCATION
                 NUMBERS FOR PHASE II
Test
Number
101-108
109-112
113-121
122-130
131-133
134-139
140-148
149-152
153-155
156-159
160-164
165-168
169
170-175
176-179
180-189
190-206
207-212
Location
Number
1
27
29
28
31
30
32
33
34
13
36
35
31
20
37
38
19
39
For Tests 1 - 80, see Table 1.
                                           KBB 6001-491
                          VI

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        For each unit tested,  the data supplement contains the following in-

formation:

        1.  Industrial Boiler Design Data

            Design data tabulations include:  unit description, installation
            date, steam conditions, furnace characteristics, burner type and
            spacing, fuels burned, and design temperatures for fuel, air and
            stack gas.

        2.  Boiler Emission Measurements and Control Room Data

            Emission measurements tabulated for each test include test type
            test load, combustion conditions (excess ©2, CC^), gaseous
            emissions (NOX, NO, CO, HC, SOX/ and SO2 all at 3% O2, dry),
            total particulates and solid (filterable) particulates,\ boiler
            efficiency,  Bacharach smoke spot number, and plume opacity.
            Control room data tabulated include  steam pressure and tempera-
            ture, combustion air and stack temperatures, fuel flow, fuel
            temperature and pressure, furnace pressure, and burner air
            register setting.

        3.  Cascade Impactor Data

            Impactor data include impactor flow conditions, stage collection
            weights, and calculated aerodynamic particle size for each size.
            The  impactor  used was a Brink  Model B (BMS-11)  with the  follow-
            ing  stage dimensions:

                                                      Spacing   of
                      Jet No.    Jet Dia.,  in.      Jet Opening,  in.

                          1          0.249              0.747
                          2          0.1775            0.533
                          3          0.1396            0.419
                          4          0.0946            0.282
                          5          0.0731            0.220

        4.   Emission Data  Plots
            Plots of gaseous emissions of NOX,  HC, CO, and smoke as a function
            of excess O  at a given load are included.

        5.   Stack Traverse
            Plots of stack traverse data for 02, velocity and temperature as
            a  function of  position in the stack are included.

        6.   Fuel Analysis

            Laboratory reports of fuel analysis are included as received.

            Dash marks entered on the data  forms indicate that data were not
 available.   Blacked out  areas on certain  data forms are deletions of company

 names  at which boiler tests were conducted.
                                       vii

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                                INSTRUMENTATION

        The emission measurements were made with instrumentation contained in
a 2.5 by 9 meter  (8 by 27 ft) laboratory trailer.  The gaseous emission measure-
ments, except sulfur oxides, were made with analyzers located in the measure-
ment console in the trailer.  The particulate concentration, particulate size,
and sulfur oxides concentration measurements were made with instrumentation
prepared in the wet chemistry area of the laboratory and taken to the sample
port.  The weighing and titration were done in or near the laboratory.
        The emission measurement instrumentation used for the program was
that shown in Table 3.  The operation of the instrumentation is discussed
in detail in the contract final reports.

                TABLE 3.  EMISSION MEASUREMENT INSTRUMENTATION
Emission
Symbol
Measurement Method
Equipment Mfgr S Model
Nitric oxide
Oxides of nitrogen
Carbon monoxide
Carbon dioxide
Oxygen
Hydrocarbons
Sulfur dioxide
  and trioxide
Total particulate
  matter
Particulate size
Smoke spot
Opacity
  NO
  NO
    x
  CO
  co2
  °2
  HC
  SO.,,
  -3
  PM
  K
Chemiluminescent*
Chemiluminescent*
Spectrometer*
Spectrometer*
Polarographic *
Flame ionization*
Absorption/
  titration

EPA Std. Method 5
Cascade impactor
Reflection
EPA Std. Method 9
Thermo Electron, 10A
Thermo Electron, 10A
Beckman, 864
Beckman, 865
Teledyne, 326A
Beckman, 402

KVB Equipment Co.

Joy Mfg. Co.
Monsanto-Brink, B(BMS-11)
Research Appliance Co.
*Precision, + 1% of Full Scale
                                                              KVB 6001-491
                                     Vlll

-------
                   GLOSSARY OF SYMBOLS USED ON DATA FORMS
Burner Type
   Air
   ChGrt
   Pulv.
   Ring
   SpStk
   Spud
   Steam

Test Type
   Air Reg
   Atom Press
   BOOS
   Base
   BrTune
   CombCyc
   Damper
   HiAir
   HiLoad
   LowAir
   LowLoad
   LowNOx
   NrmlAir
   OFA
   SCA
   SnglCyc
   Steamlnjec
   VPH
   Viscosity
Air Atomizer
Chain Grate
Pulverizer
Natural Gas Ring
Spreader Stoker
Natural Gas Gun
Steam Atomizer
Test Fuel
   Coal
   NG
   Ref.Gas
   NG/#6
   #2
   #5
   #6
   PS300
Air Register Adjustment
Burner Atomizing Pressure Adjustment
Burners Out Of Service
Baseline
Boiler Tuneup
Combined Cycle
Air Damper Adjustment
High Excess Air
High Load
Low Excess Air
Low Load
Low NOx Condition
Normal Excess Air
Overfire Air
Staged Combustion Air
Single Cycle
Steam Inj ection
Variable Combustion Air Temperature
Fuel Oil Viscosity
Coal
Natural Gas
Refinery Gas
Mixture, NG and #6
No. 2 Grade Fuel Oil
No. 5 Grade Fuel Oil
No. 6 Grade Fuel Oil
Pacific Standard Fuel
Oil No. 300
                                      IX

-------
CONVERSION FACTORS
SI Unita to Metric or English Units
To Obtain
g/Hcal
106 Dtu
HBH/ft2
Mflll/ft3
Dtu
103 lb/hr» or HUH
Ib/KDtu
ft

in
ft'
.
f tj
Ib
Fahrenheit


pslg
piia
iwg (39.2»F)

10* Btu/hr
GJ/hr

•Ib/hr of equivalent







From
ng/J
GJ
-1 -2
GJ'hr -m
GJ'hr~l.m"3
gn cal
GJ/hr
'ng/J .
m

cm
mJ
^
m3
Kg
Celsius

Kelvin
Pa
Fa
Pa

MM
MM

saturated steam







Multiply By
0.004186
0.948
0.08806
0.02684
3.9685 x 10"3
0.948
0.00233
3.281

0.3937
10.764

35.314
2.205
tF - 9/5(t )+32
F C
tF - l.BK - 460
P • (p ) (1.450X10 )~14.7
PPS 9_ (pPa (1.450X10-*)
piw« " 


-------
English  and Metric Unita to SI Units
To Obtain
ng/J
ng/J
Cl-hr"1-*"2
GJ'hr"1.*"3
GJ/hr
m
cm
m
n
Kg
Celsius
Kelvin
Pa
Pa
Pa
MM
Ml
*lb/hr of equivalent





From
Ib/MBtU
g/Hcal
HDII/ft2
MBH/ft3
103 lb/hr*
or 106 Dtu/hr
ft
in
ft2
Ib
Fahrenheit
poig
psia
iwg (39.2'F)
106 Btu/hr
GJ/hr
saturated steam





'Multiply By
430
239
11.356
37.257
1.055
0.3048
2.54
0.0929
0.02832
0.4536
tc - 5/9 (tp-32)
tR - 5/9 (tp-32) + 273
V - (Pn»l»)(6-B95X1°3)
pa psia
0.293
0.278





To Obtain
ng/J of
Natural Gas Fuel
CO
IIC
NO or •NOx (as equivalent
S02 or SOx
Oil Fuel
CO
HC
NO or NOx (as equivalent
SO. or SOx
Coal Fuel
CO
IIC
NO or NOx (as equivalent
SO. or SOx
Refinery Gas Fuel (Location 33)
CO
IIC
NO or NOx (as equivalent
SO, or SOx
Refinery Gas Fuel (Location 39)
CO
IIC
NO or NOx (as equivalent
nuj.kj.piy v-oncenirokion
in ppm at 3» O. by
0.310
0.177
0.510
0.709
0.341
0.195
0.561
0.780
0.372
0.213
0.611
0.850
0.306
0.175
0.503
0.700
0.300
0.176
0.506
                                             NOj)
                                S02 or SOx
0.703
                                                                 6001-491

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. / Test No. £~ Unit No.eJ
Unit Description _g^ /(^^ra/ ^r^a£tf ty/Off M
Installation Date
Steam Output (103 lb/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

W64
23.0
300
400

Watertube
/5 - £ - 7
535-
7&&

/ 8 f: \A/' /?!&$ $ *£J'<5<3lsr? /4 10107. £?rr?-




A/& f. £r&3
di*ib 'i > e w /

Aisnbiswj
<- 460

Comments:
                                                         KVB 6001-491

-------
                            BOILER EMISSION MEASUREMENTS
                                AND CONTROL ROOM DATA
 Location  I
 Unit 2.
 Fuel  /{£?/.  606
Test No.
Test Type
Test Load (103 lb/1 r)
Excess 02 (%)
NOX (ppm) •*
NO (ppm) *
CO2 dry (%)
CO (ppm) *
HC (ppm) #

QO f nnm } V
^
SOo (ppm) ^f

•Total Part flb/MBtu)

Solid Part. (Ib/MBtu)

Boiler Efficiency (%)


Opacity (^>)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
PIIA 1 Pint*/

Fuel Temp. (°F)
Fuel Pros. " (psig)
Furnace Pres. (in.^O)
Register (% open)
s-/
f/ijir
22.0
3.4
7o
67











77




/If
380
A***b-
£"&b
£"60


A*27.
o>6/
O./S'
/#
-------

o
o
o
VO
Location
Unit No.
Test No.
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Load <=3?, •5~&&
Fuel A/af. &&*.

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i NOX






















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3 if *
                                                                                                               (0
                                                                                                               ^:
                                                                                                               u
                         Emissions  for  Industrial Boilers as a Function of Excess Oxygen

-------
FUEL ANALYSIS SUMMARY
      Gas Fuel
I
a
m
V
4
pr-fnua, i
12
13
14
15
24
25
30
37
38
39
40
41
47
48
49
58
60
67
69
75
77
80
I"
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
o"
0

0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3
n
9E
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
.1
.1
.1
.1
1.3
1.3
4.6
*r
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
. 85.8
23.6
23.6
74.0
*Ci
13.2
U2
.A
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
,3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
• °
x *~
A 9
1108
- una
AAVO
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548 .
1129

-------
                    INDUSTRIAL BOILER DESIGN DATA
Location No. /
                               Test No. /£.
Unit No. /
unit Description  _gju/
                                                  Tf/oe
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

W.64
£9.0
300
400

Water-tube
/3-6 - 7
S3&
7&S-

/ e^W- Ring 4 3te0w 4te?"7. &rr7.




#2 0iJ / ^/- *£^
Awb/'etrt

/tm&''
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location   /
Unit  /
Fuel A£?/. £7as
Test No.
Test Type
Test Load (1Q3 lb/h :)
Excess C>2 (%)
NOX (ppm) #
NO (ppm) *
CO2 dry (%)
CO (ppm) *
HC fnnm} 4l

cr) (nnm) •¥



•Total Part (Ib/MBtu)

Solid Part (Ib/MBtu)

Boiler Efficiency (%)

Smoke Spot No

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Tpmn (°F)



Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.F^O)
Register (% open)
18 -ft
A/orm/
A,T
21,0
2.8
70
67
/0.0
/a


b A
'i'ty
/, /j
Lf'C/











o&C/


Awb.
O.(s/,/
O.SZf
/00
S3 -6
A/orrtj/.
Air
tto
/,tr
67
64
//.//
O'/f
/3l
0,1
Jee
&•i*s
toocJ
. 0.0
fc.0
32
30
b.g
&3
















/
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /
Unit  /
Fuel
Test No.
Test Type
Test Load (103 lb/hr)
Excess O2 (%)
NOX (ppm) 4
NO (ppm) *
CO2 dry (%)
CO (ppm) #
HC fnnm} *L

CJT\ fnnTn^ -it
A
co*^ ^r>nm} ^.

Total Part. (Ib/MBtu)

Solid Part. (Ib/MBtu)



Cjnolc £» Qr^D t" No

Op3.ci.ty (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp (°F)

Pllp 1 Pi OW

Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H20)
Register (% open)
IS '-//
/^«->
^/>
 £000
















/97
38£~'
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O.8
o.n
/00
/a -/a
h/0r*n.
Air
us
Afr
£3.0
2.3
7/
68
S0,6
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383~
Ainb,
hft/n
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&S4
OJ73~
/0
f£/t
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Am6.
0.S4
0.2
J00
/
-------
BOILER EMISSION MEASUREMENTS



   AND CONTROL ROOM DATA
Location /
Unit /
Fuel A/0J- &£)6
Test No.
Test Type
Test Load (1()3 lb/h ')
Excess O2 (%)
NOX (ppm) *
NO (ppm) ¥
CO2 dry (%)
CD (ppm) *
. .
Hl- IPP"U *
SO (ppm) ^

SOo (ppm) •*£
4, '^ ^-
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)

Boiler Efficiency (%)

Smoke Spot No .

OD cit f9-)
yp y
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.t^O)
Register {\ open)

/<2-/0
Sjp Af<-^
_^ ^? ^-**^
C^ ^» • v
/*
6tr
£2
/0.6
M






	








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306'
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£-60
	
A^rb.
0,6-4
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0.7
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Awb,
0,43
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/**

































                                KVB 6001-491
               8

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel  A/at-
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm) V
NO (ppm) -X
C02 dry (%)
CO (ppm) *
HC (ppm) *
en fr)nm} *L

*^O« frvr>T?i} -K

Total Part. (Ib/MBtu)

Solid Part (Ib/MBtu)

Boiler Efficiency (%)

Smoke Spot No

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fue 1 F low

Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.H2O)
Register (% open)
/u~>
/4,T
Z3.6-
J,tT
84
76
/&&

60














/37
38o
Aw&,
&/6~
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Mi 4>'r
6'8
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37
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'8.0
6.7
77
70
7,8
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<*2














/37
320
A»
-------
                     Location No. /
                     Unit No. /
                     Test No.
Load
Fuel
Ib/hr
• Smoke
O CO
X  HC
A   NO
     \

o
o
I
&
                                                                                                                 CO
                                                                                                                 •g
                                                                                                                 (0
                                                                                                                 o
                            Emissions for Industrial Boilers  as  a Function of Excess Oxygen

-------
                            STACK TRAVERSE DATA
J0
8
Location No. / Fuel A/a/. &06
Unit No. / Load £>£, £~00 Ib/hr
Test No. /
-------
.              FUEL ANALYSIS SUMMARY
                     Gas Fuel
/a
I
4
5
13
14
15
24
25
30
37
38
39
40
41
47
48
49
58
60
67
69
75
77
80
n
8
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
o"
0
0
0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3
CM
z
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
.1
.1
.1
.1
1.3
1.3
4.6
5
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
.85.8
23.6
23.6
74.0
#
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
1*
3«
X
A 9
51
X >
iioa
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
11O8
1548
1548
1129
                    1 2

-------
                          BOILER EMISSION MEASUREMENTS
                             AND CONTROL ROOM DATA
Location  /
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm) *
NO (ppm) *
C02 dry (%)
CO (ppm) /
HC (ppm) *
SOx (ppm) #
SO2 (ppm) *
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
6e-/
3& >££
/0.3~
b,
20
0.05-
/0G>




























































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               <^r,
                                                                KVB 6001-491
                                     1 3

-------
                      INDUSTRIAL BOILER DESIGN DATA
Location No.  /
                                Test No. £6,
Unit No.
Unit Description
                                   &tr_*tOjs& .,_.
Installation Date
Steam Output (10J Ib/hr)
Design Pressur*" (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/
Awbier?!

3^0
286 to 3o£~

Comments:
                                                          KVB 6001-491
                                     1 4

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  '
Unit  3
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess C>2 (%)
NOX (ppm) X
NO (ppra) x=
C02 dry (%)
CO (ppm) *
HC (ppm) *
SOX (ppm) *•
SO2 (ppm) X
•Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow {<#af///rj
Fuel Temp. (°F)
Fuel Prcs. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
££-'
Base

£6-4
£e?u9 /4/r

-------
CD
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Location No. / Load 
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                                Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                BOILER EMISSION MEASUREMENTS
                    AND CONTROL ROOM DATA
Location
Unit  3
Fuel  Afaf-
/
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm) #
NO (ppra) #
C02 dry (%)
CO (ppm) X
vr (nnm) #

cr> fnnm^ •}£

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Solid Part (Ib/MBtu)

Boiler Ef f iciGncy (% }



Orjar*1! *h\7 (%*}

Final Stm Pres. (psig)
Final Stm Temp. (°F)


Stack Temp. (°F)


Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
67- /
fact? £0acS
W.tT
3.0
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-------
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Test No. 67

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in

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                             Emissions for Industrial  Boilers as a Function of Excess Oxygen

-------
                            STACK TRAVERSE DATA
           Location No.  /
           Unit No.  ^
           Test No.  ^7-
Fuel  X/&/.
Load
Ib/hr
stack Diameter' D,duct .3°"
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                                                                              JJ
                                                                              a
                                                                               u
                                                                               (0
                                                                               -p
                                                                               4J
                                                                               10
                                        .5
                                    D/D Duct
                                  1.0
                                                        KVB  6001-491
                                     19

-------
FUEL ANALYSIS SUMMARY
      Gas Fuel
                            ?£
!
*»
I
4
5
12
13
14
15
24
25
30
37
38
39
40
41
47
48
49
58
60
^r "
69
75
77
80
f
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0

1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548 .
1129
    20

-------
                                      DUPLICATE
                                       REPORT

TRUESDAIL LABORATORIES, INC.


CHEMISTS • MICROBIQLOGISTS -  ENGINEERS
RESEARCH    -    DEVELOPMENT   -    TESTING

         KVB Engineering
CLIENT   17332 Irvine Blvd.
         Tustin,  California   92680
         Attn: Glenn Cats
SAMPLE   1 Fuel Oil - "~~ "Special Oil" Feb. 6, 1974

P.O. No.  1700-43

INVESTIGATION;   Analyses as requested.
Tee*  62,
                                     RESULTS

                   Gravity API @ 20" C
                   Viscosity @ 40° C, SSU
                   Flask Point, °C
                   Carbon Residue, Conradson, %
                   Aniline Point, °C

                   Distillation:
                    Initial Boiling Point, °C
                    10%, °C
                    50%, °C
                    907., °C
                    End Point, °C
                    Recovery, %

                   Carbon, %
                   Hydrogen, %
                   Nitrogen, %
                   Sulfur, %
                   Ash, 7.

                   Gross Heat of Combustion, BTU/lb.
                   Ket Heat of Coobustlon, BTU/lb.
                                                              4IOI  N. FIQUEROA STREET
                                                              LOS  ANGELES  9OO6B
                                                              AREA  CODE 213  •  ZZ5-IB64
                                                              CABLES   TRUELAB8


                                                          DATH      February 27, 1974

                                                          RECEIVED  February 8, 1974

                                                          LABORATORY NO.  120921
                                                               31.1
                                                              10$
                                                              107
                                                                0.071
                                                                *
                                                              153
                                                              241
                                                              279
                                                              333
                                                              372
                                                               98

                                                             85.94
                                                             12.72
                                                              0.045
                                                              0.40
                                                              0.003

                                                             19,440
                                                             18,280
                   *  The sample was  too dark for determining the Aniline
                      Point by the conventional method described in ASTM-D611.
                   (continued)
                                            2 1

-------
                                     DUPLICATE
TRUESOAIL LABORATORIES. INC.                                     Page 2
                         /.... ._ ...... __£/i*Lf.._

            The results of the spectrographic analysis are as follows:

                                       Parts Per Million in Oil

                    Copper                      2. 2
                    Zinc                        4.5
                    Iron                        5.1
                    Tin                         1.3
                    Boron                       0.018
                    Silicon                     C.69
                    Manganese                   0.11
                    l.agnesium                   0.69
                    Lead                        1.4
                    Vanadium                    0.99
                    Nickel                      1.9
                    Aluminum                    0.18
                    Calcium                     1.2
                    Titanium                    0.069
                    Silver                      0.011
                    Cobalt                      0.060
                    Strontium                   trace
                    Chromium                    0.024
                                         Respectfully submitted,

                                             5SDAIL lABORATORIES^-EIC,
                                         Alvin E. Hay
                                         Director of Laboratories
                                                           KVB 6001-491
                                        22

-------
                      INDUSTRIAL BOILER DESIGN DATA
Location No. /
Test No./
300
b<70

\JL/c»1&r1-csbe
/3 -6 -7
&3b~
7S&

} 8$W fr'nff 4 3+
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /
Unit  <2
Fuel
Test No.
Test Type
Test Load (103 lb/hr^
Excess O2 (%)
NOX (ppm) *
NO (ppra) #
C02 dry (%)
co (ppm) y
HC fnnm} Jf

cr\ fr>nTnl V

crj frnDirO •*/

•TY-kt-al Part Mh/MRtii)

,
f3f


Awb.
&3f
0.1
/00
to/rg
J/iAir
. /7.f

                                   24

-------
                         Location No. /
                         Unit No. c?
                         Test No.  /&/
Load  /7,
Fuel
Ib/hr
• Smoke
O CO
HC
                               A
ro
en
                                Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                                          FUEL ANALYSIS SUMMARY
                                          Gas Fual
6/W/
T«it HO.
-101 .
104-106
109-110
113-115
122-125
140-14B
149-152
153-155
160- IBS
190-194
207-212
of Cat
Nat.
Nat.
Nat.
Hat.
Nat.
Hat.
Rat.
Mat.
Hat.
Hat.
£:*
CH4
94.52
94.52
90.00
88.11
6B.11
91.0
76.40
93.91
96.99
97.26
48.43
C2»6
4.26
4.26
2.90
4.33
4.33
5.64
5.10
4.37
1.9B
1.82
10.96
•J
0.20
0.20
0,40
0.6Q
0.68
0.51
5.30
0.71
0.10
0.027
1.60
\%
0.062
0.062
fr*c«
0.15
0.15
0.08
0.40
-
0.04
0.06
0.15
C5H12
0.032
0.032
-
0.04
0.04
0.01
0.20
-
0.01
-
0.02
C6»14
0.032
0.032
-
0.02
0.02
0.01
-
-
-
(-i
"
"<
.
-
-
-
-
-
a. 80
0.2S
-
-
35.67
-,
0.35
0.35
Q.10
0.67
0.67
-
1.40
0.74
0.60
0,37
*
«,
0.12
0.12
-
-
-
-
-
-
-
0.01
0.02
"l
0.37
0.37
6.60
5.96
5.96
-
1.60
-
0.26
0.28
2.66
T
0.05
0.05
-
0.04
0.04
-
-
-
-
-
"*
kg/*1'
0.725
0.725
0.746
0.765
0.765
0.720
0.765
0.733
0.710
0.705
0.576
«ity
lb/ft3
0.0447
0.0447
0.0460
0.0472
0.0472
0.0444
0.0472
0.0452
0,0438
0.0435
0.0355
Higher
Heating Value
CJ/n3
0.0306
0.0366
0.0364
0.0373
0.0373
0.0391
0.0391
0.0390
0.0377
0.0381
0.0310
Btu/rt3
1042
1042
976
1000
1000
1050
1050.
1047
1011
1023
631

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /
Unit  2
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm) *
NO (ppm)y
C02 dry (%)
CX) (ppm) #
HC (nnm) V

cr> fnnm} ^
A
*ZOn tv>r>m} *£

Tnta\ Part- flb/MRtu}

Solid Part (Ib/MBtu)

Hod. 3.6 3T Ef f iciGncv (%}

SinolcG Spot No

Opacitv (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus Air Temp (°F)

Stack Temp. (°F)
Fuel Flow

Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/#e-/
J/0rw/
Air
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-------

OD
                       Location No.

                       Unit No. <=?

                       Test No.
Load

Fuel
ib/hr
• Smoke

O CO
                                  NOX
                                                    w
                                                    A
                                                    O
                                                    2
                                                    *
                                                    •g
                                                    &
                              Emissions  for  Industrial Boilers as a Function of Excess Oxygen

-------
                 STACK TRAVERSE DATA
Location No. /

Unit No. £

Test  No.  /£>£ -
Fuel

Load

Stack Diameter,
lb/hr
                                           duct
                                                           1.0
                                                                    Q)
                                                                    W
                                                                    M
                                                                    0)
                                                                     -P
                                                                     W
                       29

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /
Unit  £?
Fuel
Test No.
Test Type
Test Load (10^ lb/hr)
Excess O2 (%)
NOX (ppm) *
NO (ppm) y
C02 dry (%)
CO (ppm)#
HC (ppm) X
SOX (ppm)*
SO2 (ppm) X
Total Part . (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/03-/
Aformi,
Air
/




























































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 fa)
                                   30

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.  /
Test No.
thri*
Unit No. /
Unit Description
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

Wf
23,0
3 GO
400

Watertc/b3 / £t &'/ , //al~ &&$
Awb'ewt

AmbiewS
47e? fo -fga

Comments:
                                   31

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /
Unit  /
Fuel  A/at-
Test No.
Test Type
Test Load (103 Ib/hrt
Excess 02 (%)
NOX (ppm) #
NO (ppm) #
C02 dry (%)
CO (ppm) *
HC (nnml i(

cr> (nnmi #
Of \JJ£JIUI 7T
CO— (nr>m} ^

Total Part . (Ib/MBtu)

col -i d Part flb/MBtu)

Boiler Efficiency (%)

Smoke Spot No

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow

Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)
tet*~/
J/prn* /•
Ai'r
gtf.O
.7
7£-
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'
3
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm) 4-
NO (ppm) *
C02 dry (%)
CO (ppm) if
HC (nom) ^

co fnnml V

SO^ fryom} -)t

Total Part . (Ib/MBtu)

Solid Part. (Ib/MBtu)

Boiler Efficiency (%)

Smolce Spot No

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow

Fuel Temp. (°F)
Fuel Pres. " (psig)
Furnace Pres. (in.H2O)
Register (% open)
/&7-/
t/0rfr>/.
Air
23.6"
3./
74
7f
/ H







230
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Awb.
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                                    33

-------
CO

Location No. /
Unit No. /
Test No. J&~7












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                                                             o_ r  %
                              Emissions  for  Industrial  Boilers as  a Function of  Excess Oxygen

-------
                 STACK TRAVERSE DATA
Location No. /
Fuel
Unit No. /
Test No.






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                     35

-------
                          BOILER EMISSION MEASUREMENTS
                              AND  CONTROL  ROOM DATA
Location  /
Unit /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm) *
NO (ppra) *
C02 dry (%)
CO (ppm) *
HC (nom) *

SO (onm) *
A
cr>*N /nmn^ *

• Ttotal Part. flb/MBtu)

Solid Part (Ib/MBtu)

Hoiler Efficiency (%)



Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)


Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)
log-/
j/yrm/-
Air
/Zg'
3.4
80
76
/a*
/se
















23&
30
S0&-3
A/
-------
                       STACK TRAVERSE DATA
Location No.  /


Unit No. /


Test No. Jog '3
                              Fuel  #2
                              Load  
-------
                                        REPORT

TRUESDAIL  LABORATORIES. INC.


CHEMISTS -  MICROBIOLOG1STS -  ENGINEERS
RESEARCH    -    DEVELOPMENT    -   TESTING

         KVB Engineering
CLIENT  17332 Irvine Blvd.
         Tustin, California  92680
         Attn:  Glenn Cats
SAMPLE  1 Fuel Oil - "~  "Special Oil"  Feb. 6, 1974

P.O.  No.  1700-43

INVESTIGATION   Analyses as requested.
                                             41O1 N. FIGUEROA STREE1
                                             LOS  ANGELES  9OO6;
                                             AREA CODE 213  •  228-156
                                             CABLE:   TRUELAB:
                                        DATE     February 27,  197*

                                        RECEIVED February 8, 1974

                                        LABORATORY NO.   120921
                   RESULTS

Gravity API & 20°C
Viscosity @ 40°C, SSU
Flask Point, °C
Carbon Residue, Conradson, %
Aniline Point, °C

Distillation:
  Initial Boiling Point,  °C
  10%, °C
  50%, °C
  907,, °C
  End Point, °C
  Recovery, 7o

Carbon, 7«,
Hydrogen, %
Nitrogen, %
Sulfur, %
Ash,  7o

Gross Heat of Combustion, BTU/lb,
Net Heat of Combustion, BTU/lb.
                                                                31.1
                                                               106
                                                               107
                                                                 0.071
                                                                 *
                                                               153
                                                               241
                                                               279
                                                               333
                                                               372
                                                                98

                                                              85.94
                                                              12.72
                                                               0.045
                                                               0.40
                                                               0.003

                                                              19,440
                                                              18,280
*  The sample was too dark  for determining the Aniline
   Point by  the conventional method described in ASTM-D611
(continued)
                          38

-------
TRUESDAIL LABORATORIES. INC.
                  Page 2
             The results of the spectrographic analysis are as  follows:

                                        Parts Per Million in Oil
                    Copper
                    Zinc
                    Iron
                    Tin
                    Boron
                    Silicon
                    Manganese
                    Magnesium
                    Lead
                    Vanadium
                    Nickel
                    Aluminum
                    Calcium
                    Titanium
                    Silver
                    Cobalt
                    Strontium
                    Chromium
2.2
4.5
5.1
1.3
0.018
0.69
0.11
0.69
1.4
0.99
1.9
0.18
1.2
0.069
0.011
0.060
trace
0.024
                                          Respectfully submitted,

                                          TRIJESDAIL LABORATORIES, INC.
                                          Alvin E. May
                                          Director of Laboratories    /
                                   39

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
                               Test No. J3, 63
Unit No.£
unit Description
                          /r/<-/c/ Erected
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/3£2>
5-3.2
/60
3S-&

WaterJcsbe
&-/6-/a
/3 £oen -Kino B ^ifforr? at 0*97. ffcsrw&fg
U '
3.33
3.33
Mot. &as £ S*S 300
A»?b.-Jer M&. , /30 J*r £>5 3&O

Am&iewJ
•^ £~*?0 t?ri A/* <&> /~~&~80 0*? P£ 300

Comments:
                                   40

-------
BOILER EMISSION MEASUREMENTS



   AND CONTROL  ROOM DATA
location 2
Unit 2
Fuel A/Cif- &&$
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm) #
NO (ppm) tf
CO2 dry (%)
CO (ppm) #
HC (ppm) #
. .
* x 'PP ' ""
^O ( \ it
2 »"" ' *
Total Part (Ib/MBtu)

^olid Part flb/MBtu)



Smoke Spot No.


Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)


Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
If "a> 3% G£ c/ry

J3-*
Air
b7.tr
2.2
I3&
118
/0,2
64$
32








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. 63
2.4
126
112
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603


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91
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'?200t&
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/,66
-
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit S
Fuel Va
Test No.
Test Type
Test Load (103 lb/hr)
Excess O2 (%)
NOX (ppm) X
NO (ppm) •*
C02 dry (%)
CO (ppm) #
HC (ppm) X
en (nnml •*

^O^ (r>E>m^ •*

nv->4- = 1 Part (Ib/MBtu)

c?olid Part (Ib/MBtu)

BoiiGjr Ef f iciGncy (% )



OrjacM f v (%^

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fue 1 F low

Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.f^O)
Register (% open)
S3-&
Morm/.
Air
L 37.S-
6.2
/3/
//J
7.8
73
ff














If6
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                         Emissions  for  Industrial  Boilers as a Function of Excess Oxygen

-------
      g             FUEL ANALYSIS SUMMARY
f  e?                       Gas Fuel
46.   /3
             H     8     O*     sT    5     tT    X$
4
5
12
IFtir-n
£3»TL3
14
15
24
25
30
37
38
39
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47
48
49
58
60
67
69
75
77
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20.6
20.6
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13.2
13.2
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69.7
69.7
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1108
1108
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1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548 .
1129
                               44

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  <2.
Unit  2
Fuel  P6 300
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm) X
NO (ppm) X
C02 dry (%)
CO (ppm) X
HC (ppm) *
c(") / nnm \ *L
A
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CrOi d Part flb/MRtu^

Boiler Efficiency (%}

,



Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp.(°F)
Ct-ar^lr Tomr** f°P^

Pnol Plntj a a/ //Jf*


ruei lemp. \ t)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)
63-'
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-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location £
Unit 2
Fuel P6 30O
Test No.
Test Type
Test Load (103 lb/hr)
Excess 02 (%)
NOX (ppm) *
MA firinm^ ^

C02 dry (%)
CO (ppm) *
HC (ppm) *
cf} (ninm} ^

co~ friT>m^ V

Total Part. (Ib/MBtu)

Solid Part (Ib/MBtu)

Boiler Efficiency (%)



Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow ga////r,
Fiiol T^amr-* / ° 1«M

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Furnace Pres. (in.f^O)
Register (% open)
63-8
/c>u? Ai'r
£/6.~
/00
£3'
-------
BOILER EMISSION MEASUREMENTS



   AND CONTROL ROOM DATA
Location <5
Unit 8
Fuel P6 3OO
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm) X
NO (ppm) X

C02 dry (%)
CO (ppm) *
HC (ppm) *
SO (ppm) ^
X

2 \yy I T\
Total Part. (Ib/MBtu)
«?olid Part (Ib/MBtu)

Boiler Efficiency (%)

, . N
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Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow 9al /fa


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Furnace Pres. (in.H2O)
Register (% open)

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                                Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
STACK TRAVERSE DATA
Location No. 3

Unit No. £

Test  No.
        Fuel  P6 3GO
        Load    7,

        Stack Diameter'
Ib/hr
                         duct
                                         1.0
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                                                  V4
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                                                  EH

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No. 60,
Unit No.
Unit Description
                                            &e>;/er
Installation Date
Steam Output <103 Ib/hr)
Design Pressurt (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

W63
6&a
/60
3&6

Watertcsbe
18 '-/£ -J2
/393
3*100

& Co en- tfing £ Steam ctfeHr?. tfcsrwe.^
3.33
2.33
.A/0f. &Q5 ^ P* 300
A>nb. for M&. , /3G> for P$ 300

Awbienf
~5~7O

Comments:
                                    50

-------
                          BOILER EMISSION MEASUREMENTS
                             AND CONTROL ROOM DATA
Location 2
Unit  4
Fuel  PS 300
Test No.
Test Type
Test Load (103 Ib/hr)
Excess 02 (%)
NOX (ppm) #

«w ^ppiu; ^
CQ2 dry (%)
CO (ppm) *
HP fr»rm^ V

oo { r^nTTi } _i/

*;o^ (DDIH) v

Total Part (Ib/MBtu)

Solid Part. (Ib/MBtu)

Boiler Efficiency (%)

CTT»rjV^ ^not" Nn

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)

Fuel Flow

T^llol foTTlT-l f°FM

Fuel Pres. ' (psig)


Register (% open)
.68-*
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-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location £
Unit  4
Fuel  PS 300
Test No.
Test Type
Test Load (103 lb/hr^
Excess O2 (%)
NOX (ppra) #
NO (nnm) -i£

C02 dry (%)
CO (ppm) X
HC (DDIH) X

SO foDin) ^

SO-> (opm) X

•Total Part . (Ib/MBtu)

«Jolid Part flb/MBtul



CTnoV^ ^ririt" No

nnanit'v f%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp.(°F)
Stack Temp. (°F)


E*iiol rP^mr> f°T?\

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Furnace Pres. (in.I^O)
Register (% open)
68-8
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7S
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#3,4 0
o/h. /0
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location 2
Unit  4
Fuel  PS  30O
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm) X
NO (ppm) *
C02 dry (%)
CO (ppm) X
HC (ppm) #
SOv (ppm) *
X
SO2 (ppm) #
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
6S-/6"
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66
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-------
                          BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location 8.
Unit <4
Fuel P5
Test No.
Test Type
Test Load (103 lb/hr)
•
Excess O2 (%)
NOX (ppm) ^
NO (ppm) *
C02 dry (%)
CO (ppm) *
HC (ppm) )(.
SOX (ppm) *
S02 (ppm)^
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.P^O)
Register (% open)
£8-'r
S/,5"
&.6
4
-------

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                                                                                                                        43
                                                                                                                        O
                                                                                                                        flj
                                                                                                                        JS
                                                                                                                        O
                                  Emissions for Industrial  Boilers as a Function of Excess Oxygen

-------
                          BOILER EMISSION MEASJREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  4
Fuel
Test No.
Test Type
Test Load (103 lb/hr>
Excess O2 (%)
NOX (ppro) •%
NO (ppm) if

C02 dry (%)
CO (ppm) *
HP fnnTn) V

CA f nnm } ^

Cf)« fnDTTl} V

l^>tal Part (Ib/MBtu)

Solid Part (Ib/MBtu)

Boiler Efficiency (%)

Smoke Spot No.
Ortar"! t*\7 T%^

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)

Fuel Flow

Fuel TenVD (°F)

Fuel Pres. ' (psig)
Furnace Pres. (in.f^O)
Register (% open)
6<9-/
6e»4(5
£-3
3,8
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3 
-------
FUEL ANALYSIS SUMMARY
      Gas Fuel
*»
O
4
5
12
13
14
15
24
25
30
37
33
39
40
41
47
48
49
58
60
67
75
77
80
8"
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
O
0
0
0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
-6
0
0
0
0
0
0
0
.3
n
Z
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
' .1
.1
.1
.1
1.3
1.3
4.6
g*
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88,9
84,1
85,8
85,8
85.8
. 85,8
23.6
23.6
74.0
O
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
A 9
O«f-f
•3 «
s >
1103
1103
1103
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
lioa
1103
1548
1548 .
1129
     58

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Dnit No.
Unit Description
                  J3 turner
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/?. tfr*.




P$ 3£>0
~/0V

AHibfevf
^-600

Comments:

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location  <£*
Unit  &
Fuel  PS  300
Test No.
Test Type
Test Load (103 lb/hr%
Excess O2 (%)
NOX (ppm) *
NO (ppm) #
O02 dry (%)
PO f Dnm} -it

HC (DDm) V


'•"•'v ipi"'*/ /r
COx» ^r>DTTl} *£

TVrf-al Par-t flb/MRtu)

Solid Part (Ib/MBtu)

Boilcjr Ef f iciGncy (% )



f>n3r*i 1~\/ f§;l

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)

r US 1 r 1OW -
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
70-3
t/orrnf.
Air
100
6.b
33-7
3e/
10.4









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S~l y~i 7 ~7ij
ISr V 3 ' f
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348
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6,2
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74
74
6'^
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70-4
k?uf Air
/OS
4.6
3/7
308
V.0


















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348
Ai*"b.
640


/&S~
44
2,2
fc
70-6
A/e>r*+>/-
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38
7,2
3fft
334
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344
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46'6"


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7,4
334
3/8
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4.6
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307
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/44
34g
Awb.
660


/20
70
J.8-
£&
                                 60

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  2.
Unit  &
Fuel  P6 300
Test No.
Test Type
Test Load (103 lb/hr)
Excess ©2 (%)
NOX (ppm) if
NO fntsra) ^

C02 dry (%)
CO (ppm) •V

HC (nom} V

SO (DDHI) ^

CO— /DDIIl) V

Total Part (Ib/MBtu)

Solid Part. (Ib/MBtu)

Boiler Efficiency (%)

Smoke Spot No .

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)


Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
7<5 O
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/43
344
dH7&.
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/6O
5-8
4.2
60
                                   6 1

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location <
Unit  <£
Fuel  P6
Test No.
Test Type
Test Load (103 lb/hr'
Excess ©2 (%)
NOX (ppm) *
NO (ppm) ^
C02 dry (%)
CD (ppm) *
HC (ppm) *
cr\ ( nrxm ^ ^

CQ fDDm) rf

'Total Part (Ib/MBtu)

Solid Part (Ib/MBtu)

Boiler Efficiency (%)



fu~ * *- / Q. \
Opacity i%)
Final Stm Pres. (psig)
Final Stm Temp.(°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)


T^ii^l fpciTyiT-* f °f?\
ruei ieiup . v r )
Fuel Pres. (psig)
Furnace Pres. (in.I^O)
Register (% open)
7'r
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183
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2.3
60
70 -/7
A/crwil-
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63
6.4
448
	
/
-------
                  STACK TRAVERSE DATA
Location No.

Unit No. ^

Test  No.
Fuel

Load

Stack Diameter,  D
Ib/hr
                                           'duct
                                                                    0)
                                                                    1-1
                                                                    a

                                                                    8
                                                                    (U
                                                                    0)
                                                                    EH
                                                                    O
                                                                    <0
                                                                    4J
                        63

-------
o>
Location No. c5
Unit No. &
Test No. 70
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1
                                                               2,
                                Emissions  for  Industrial Boilers as a Function of Excess Oxygen

-------
Location No. 2
Unit No. 
Test No.  7O
Load
Fuel
Ib/hr
9 Smoke
O co
                                                                                                    HC
CD
C/l
                                                               U2'  *
                                 Emissions for Industrial Boilers as a Function of Excess  Oxygen

-------
                         KVB, INC.


TO:     Glenn Cato                       Tech. Memo  R-83
PROM:   E. D. GUTH                     j  December 17, 1973
SUBJECT:      Fuel Oil Sulfur Analyses
cc:  Arlen Bell - R. Brienza              Tes-t
        The following samples were run to determine weight
percent sulfar.

        Sample No.           Date                % W S
        Test 70-20           28 Nov. 73          1.10
             33-1            6 Dec. 73            .23
        Test 59-1            10 Dec 73            .30"	

        This is a preliminary report.  An .official Test
Report will be sent to you as soon as the forms are available.
EDG:es
                             66

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. 3
Test No. 33,
Unit No. <£
Unit Description   Cle£)vcr
Installation Date
Steam Output (10J lb/hr)
Design Pressure (psig)
Final Steam Tercp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

W6&
/0.O
ts-e
360

.Fire tube
go -/a
sa
38

/ £/<£ai/. -SrlS. ffi'wg <£ &/r tftetr?. gr*v.




Afaf. &QS , #-£ 0'7
At*ib/et"t

AiA*bier>t
^
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location 3
Unit  2
Fuel
Test No.
Test Type
Test Load (103 Ib/hr^
Excess O2 (%)
NOX (ppm) /
NO (ppm) H-
C02 dry (%)


HC (ppm) y
SO foom) V

cr)_ ^r^nrn) -^

Total Part (Ib/MBtu)

^olid Part flb/MBtul

Rr*i l^T" P"F"F"i CM t^ncv ( % \

Sinoks Spot No •

OO^fM tv f%^



Final ^tm Tpmo (°F)

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . ga/ ///r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)


Register (% open)

33 -/
j(S0r<**i'
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6"
6~.8
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AW&.
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300
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107








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                                          68

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  3
Unit  2
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm) /
NO (ppra) -x
C02 dry (%)
CO (ppm) y
HC (ppm) ^
*?O (onm) V
A
^O« fnmn^ V

TVrt-sl PJ=IT-+- /"IH/MRl-iil

Solid Part (Ib/MBtu)

Boiler Efficiency (%)

Smoke Spot No

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow
Fuel Temp. (°F)
Fuel Pres. ' (psig)


Register (% open)

33 -a
leus A>r
&
4.8
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'33
//.S
0
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862
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33-3
l
-------
         I
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Location No.
Unit No. c?
Test No. 33





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§

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                                  Emissions for Industrial Boilers as  a  Function of Excess Oxygen

-------
    STACK TRAVERSE DATA
Location No.
Unit No. S
Test  No.  33
-t
Fuel
Load  S~&0&
Stack Diameter,
                                    Ib/hr

                                              1.0
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                                                        W
           7 1

-------
                         KVB. INC.


TO:     Glenn Cato -                      Tech. Memo  R-83
FROM:   E. D. GUTH                     ;  December 17, 1973
SUBJECT:      Fuel Oil Sulfur Analyses   Location .  3
                                         C/w't  c?
cc:  Arlen Bell - R. Brienza             Te^-f A/e?. 33
        The following samples were run to determine weight
percent sulfar.

        Sample No.           Date	            % W S
        Test 70-20           28 Nov. 73          1.10
        Test 33-1            6 Dec. 73            .23
        Test 59-1            10 Dec 73            .JO
        This is a preliminary report.  An .official Test
Report will be sent to you as soon as the forms are available.
EDGres
                           72

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  3
Unit  <£
Fuel
Test No.
Test Type
Test Load (1Q3 Ib/hr)
Excess ©2 (%)
NOX (ppm) *
NO (ppm) *
C02 dry (%)
CO (ppm) #
EC (ppm) X
cr> / nnTn ) -^


^U2 *PPra' X
TV»i-a1 PA"H- f Tb/MBt\il

Solid Part. (Ib/MBtu)

Boiler Efficiency (%)

Smoke Spot No

Opacity (%)

Final Stm Pres. (psig)

Final Stm Temp (°F)

Comb us. Air Temp. (°F)
Stack TV>mn (°F\

Fuel Flow . //*///r.
Fuel Temp. (°F)
Fuel Pres (psi9)



Register (% open)
4/-/
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3
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                                          73

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location 3
Unit  2.
Fuel
Test No.
Test Type
Test Load (103 lb/hr>
Excess ©2 (%)
NOX (ppm) )(
NO (ppm) X
C02 dry (%)
CO (ppm) if
HC (ppm) #
SO (ppm) )(

^Q^ fmanil •*£

• TVii-al Part ( lt>/MBtu)

Solid Part. (Ib/MBtu)



Snioke Spot No *

fYri^rM 1~v (^\



Final Stm Temp (°F)

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow •//*/&•

Fuel Temp. (°F)
Fuel Pres (psig)



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ff/-8
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-------
                           Location No.  3
                           Unit No. <£
                           Test No.
Load
Fuel
Ib/hr
O Smoke
O CO
X  HC
A
                                     x
VJ
en
           /c?c?
                                                                                                                         o
                                                                                                                         z
                                                                                                                         0)
                                                     10
                                                     Vl
                                                     (0
                                                     •s
                                  Emissions for Industrial  Boilers as a Function of Excess Oxygen

-------
//is»/<7 3
/ ^
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41
1
4
' 5
12
13
14
15
24
25
30
37
38
39
40
47
48
49
58
60
67
69
75
77
80
FUEL ANALYSIS SUMMARY
Gas Fuel

s"
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0

^
cf
0
0
0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3

M
z
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
.1
.1
.1
.1
1.3
1.3
4.6

If
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
.85.8
23.6
23.6
74.0
^
ct
U
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3,4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
Heating
i (Btu/«t3)
m
2%
X >
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548 .
1129
76

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.  3&,
Unit No.
Unit Description
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Ten?) (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F)

Primary Air Temp (°F)
Stack Temp (°F)

/960
eo
£0O
386"

j&re tub<2
20-/3~
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4>7

/ 
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  ^
Fuel  A/a
Test No.
Test Type
Test Load (103 lb/hr)
Excess O2 (%)
NOX (ppra) #
NO (ppra) •*
C02 dry (%)
CO (opm) ¥

HC (ppm) *
co frinni} -i/

co*^ foDin} 4l
OW2 I"""/ *
-TVi-t-al Part flb/MBtul

O/-O •! /? "Da r-f- ^ 1 H /MR-f-n ^

Boiler Efficiency (% )



Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp.(°F)
Combus. Air Temp. (°F)
C+-ar*V Tomr» ( °P^



Fuel Temp. (°F)
Fuel Pres. " (psig)
FnTTi^r*^ PT"f><^ fin H«.O^

Register (% open)

38 -t
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                                         78

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location v
Unit  4
Fuel
Test No.
Test Type
Test Load (10 3 Ib/hr)
Excess O2 (%>
NOX (ppm) *
NO (ppm) X
C02 dry (%)


HC (ppm) X
cn f nnm \ •»£

SO** fDDm) -^

Tt>tal Part. (Ib/MBtu)

^olid Part ( lb/MRtu^

Hoiler Efficiency {%)

.

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)

Fuel Flow

Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in H^O)

Register (% open)

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-------
Location No.


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Test No. 38
                                               Load  9,0e>&


                                               Fuel
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                                                              °
                                                               2' *
                                Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                                STACK TRAVERSE  DATA
u
(!)
M

-P
O
O
rH

-------
fy             FUEL ANALYSIS  SUMMARY
                      Gas Fuel
38
41
t>
4
5
12
13
14
15
24
25
30
37
39
40
41
47
48
49
58
60
67
69
75
77
80
n
O
U
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
n
O
0
0
0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3
z
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
.1
.1
.1
.1
1.3
1.3
4.6
6*
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85,8
95.6
88.9
84.1
85.8
85.8
85.8
.85.8
23.6
23.6
74.0
<£
X
n
U
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
-C 9
2?
a >
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548 -
1129
                          83

-------
                         KVB. INC.


TO:     Glenn Cato                       Tech. Memo  R-83
FROM:   E. D. GUTH                     :  December 17, 1973
SUBJECT:      Fuel Oil Sulfur Analyses

cc:  Arlen Bell - R. Brienza

        The following samples were run to determine weight
percent suliar.

        Sample No.           Date                % W S


        Test 59-1            10 Dec 73            .30  >
                          •                             ,f

        This is a preliminary report.  An .official Test
Report will be sent to you as soon as the forms are available.
EDG:es
                            84

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
                                Test No.
Unit No.3
Unit Description   Cle
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  3
Fuel Wai,
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm) X
NO (ppm) X
C02 dry (%)
CO (ppm) /
HC (ppm) #
SOX (ppra) *
SO2 (ppm) ^
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.J^O)
Register (% open)
6e-/
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                                        86

-------
                          BOILER EMISSION MEASUREMENTS
                              AND  CONTROL ROOM DATA
Location
Unit  *t
Fuel  #<
Test No.
Test Type
Test Load (103 Ib/hr)
Excess 02 (%)
NOX (ppm) )(
NO (ppm) *
C02 dry (%)
CO (t>ran) •)(

HC (ppm) x
cn f nnTTi J -rf

cr)^ foDin) V

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Solid Part (Ib/MBtu)

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Sinolce Spot No

Opacity (%)

Final Stm Pres. (psig)

Final Stm Temp (°F)

Corabus. Air Temp.(°F)
Stack Temp (°F)

Fuel Flow

Fuel Temp. (°F)
Fuel Pres. ' (psig)


Register (% open)

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190
181
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-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  V
Unit  4
Fuel  #2 Oif
Test No.
Test Type
Test Load (103 Ib/hr)
Excess 02 (%)
NOX (ppm) *
NO (ppm) *
C02 dry (%)
CO (ppm) #
HC (ppm) y
SOX (ppm) #
SO2 (ppm) #
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .
Fuel Temp. (°F)
Fuel Pres. '(psig)
Furnace Pres. (in. 1^0)
Register (% open)
£-
-------
Location No. y
Unit No. £
Test No. £


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7
Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                 STACK TRAVERSE DATA
Location No.
Unit No. 4
Test  No.  ^~
-------
                          FUEL ANALYSIS SUMMARY
                                Gas Fuel
Test
8
•
c
4
S
12
13
14
15
24
25
30
37
38
39
40
41
47
48
49
58
67
69
75
77
80
n
8
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
2
0
0
0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3
n
X
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
.1
.1
.1
.1
1.3
1.3
4.6
5*
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
. 85.8
23.6
23.6
74.0
X
c«
U
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
n
•
a a
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548 -
1129
                                  9 1

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. 7/6'-
Unit Description
Installation Date
Steam Output (10J Ib/hr)
Design Pressuia (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F)

Primary Air Temp (°F)
Stack Temp (°F)

/*£-«'

-------
                          BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location .5"
Unit  7/6-3
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm) #
NO (ppm) *
C02 dry (%)
CO (ppm)*
HC (ppm) X
SO (pom) #


J3VJ2 VPP"1/ *
Total Part (Ib/MBtu)

Cnl i r? Payt- MV»/MTH-r^

Boiler Efficiency (%)

Smo)te Spot No

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow

Fuel Temp. (°F)
Fuel Pres. ' (psig)


Register (% open)

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//
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  £~
Unit  7/6 ' 3
Fuel  Mai-
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm) •/
NO (ppm) /
C02 dry (%)
CO (ppm) X
HC (onm) -if

SO fooro) •)(

co^ fmDinl if

• TY^i-al Part flb/MBtu)

 ^not" No

Oriar*! t*V f%}

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)

Stack Temp. (°F)
Flie»1 Plow Sf3///f

Fuel Temp. (°F)

Fuel Pres. ' (psig)


Register (% open)

4-8
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-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  S"
Unit  7/6 '3
Fuel  /!/«/-
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm) *
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CO tornn) i.'

SOo fDDm) -t-al Part- nb/MRtu)

^olid Part db/MBtu}

Boiler Efficiency (%)

Smolce Spot No

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)

Stack Temp. (°F)
Fuel Flow . {J3///r
Fuel Temp. (°F)

Fuel Pres. ' (psig)
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Register (% open)

T
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-------
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                                                             8
                                                             °
                                                              '2'
                               Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                 STACK TRAVERSE DATA
Location No. £~

Unit No. 7/6 -3
Test  No.
Fuel
Load
Stack Diameter,  D
Ib/hr
                                          duct
                                                         1.0
                   98

-------
    7/6 -v
FUEL ANALYSIS SUMMARY
      Gas Fuel
A/0.
14

5
12
13
14
15
24
25
30
37
38
39
40
41
47
48
49
58
60
67
69
75
77
80
n
8
.9
.9
.9
.9
0
0
0
.9
0
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.9
.8
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.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
O
0
0
0
0
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.3
0
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0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3
z
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
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6.3
3.9
.1
3.9
6.3
8.4
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.1
.1
.1
1.3
1.3
4.6
6*
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
. 85.8
23.6
23.6
74.0
to
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
f!
a 5
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1103
1108
1103
1108
1548
1548
1129
                            99

-------
                     INDUSTRIAL BOILER DESIGN  DATA
Location No. >£>
Test No. 37
Unit No.
-3
Unit Description
                               3fo*?c/0re/ ,
Installation Date
Steam Output (10J Ib/hr)
Design Pressui 3 (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

W68
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30
270

Ft re tf&ts

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location £~
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-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location  ~S
Unit  lid Part (Ib/MBtul

Boilcjr Ef f icicncv (% )

SinolcG Spot No

On^r*! t*v ( %i\

Final Stm Pres. (psig)
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mn (°F^

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Fuel Temp. (°F)
Fuel Pres. ' (psig)
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--
                              Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                                 STACK TRAVERSE DATA
o
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      Location No.  -6

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-------
Test
3~7
               FUEL ANALYSIS SUMMARY



                     Gas Fuel
I
4>
m
a
t>
4
5
12
13
14
15
24
25
30
38
39
40
41
47
48
49
58
60
67
69
75
77
80
*
n
8
.9
.9
.9
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0
0
0
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0
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2.5
0
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O
0
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0
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0
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0
0
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2
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4.6
4.6
4.6
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4.6
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6.3
3.9
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3.9
6.3
8.4
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.1
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1.3
1.3
4.6
^
5*
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
.85.8
23.6
23.6
74.0
*
to
X
n
U
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
•5
•
X 3
I?
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548 -
1129
                     1 05

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No. S8
Unit No.
Unit Description
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)



8.0
30
270

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66
31

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Comments:
                                   1 06

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit
Fuel  /\/oi.
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppra) *
C02 dry (%)
CO (ppm)#
HC (ppm)#
SO f DDm) -if

SOo (ppm) y

Total Part (Ib/MBtu)

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63
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                                      1 07

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm) *
NO (ppm) X
C02 dry (%)
CO (ppm) -X
HC (ppm) *
SOX (ppm) X
SO2 (ppm) #
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No. -
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .
Fuel Temp. (°F)
Fuel Pres." (psig)
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ID
Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
Location No.
Unit No.
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-------
j-           FUEL ANALYSIS SUMMARY



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4
5
12
13
14
15
24
25
30
37
38
39
40
41
47
48
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60
67
69
75
77
80
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8
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0
0
0
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0
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2.5
2.5
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0
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0
0
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.1
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4.6
4.6
4.6
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4.6
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6.3
3.9
.1
3.9
6.3
8.4

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.1
.1
1.3
1.3
4.6
6*
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
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85.8
85.8
. 85.8
23.6
23.6
74.0
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13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
1^5
X J • £•
13.2
13.2
13.2
69.7
69.7
20.6
x ~~
.e :>
£ a
x >
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548 -
1129
                     1 1  1

-------
INDUSTRIAL BOILER DESIGN DATA
Location No. & Test No.7 &r**s.
4
0
A/oi- &&& / # <2 &
-------
                          BOILER EMISSION MEASUREMENTS
                              AND  CONTROL  ROOM DATA
Location
Unit   3
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
-NOX (ppm) -#"
NO (ppm) *
C02 dry (%)
CO (ppm) *
HC (ppm) *
SO (Dem) ^

SO-i (ppm) it

•Total Part. (Ib/MBtu)

Solid Part (Ib/MBtu)

Boiler Efficiency (%)

Smok*1 Spot No .



Final Stm Pres. (psig)
Final Stm Temp. (°F)
Comb us . Air Temp. (°F)

Stack Temp. (°F)
Fuel Flow //y//- X /O3
Fuel Temp (°F)

Fuel Pres. " (psig)
Furnace Pres. (in.J^O)
Register (% open)
c?-£T-/
/#?/•*•*/.
A,T
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/
-------
                          BOILER EMISSION MEASUREMENTS
                              AND  CONTROL  ROOM DATA
Location
Unit  ^
Fuel
Test No.
Test Type
Test Load (103 lb/h^ )
Excess O2 (%)
NOX (ppm) if
NO (ppm) y
C02 dry (%)
CO (ppm) #
HC (ppm) /
CO fririin) *£
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CQ— frynm) ^

•TVif-al PAT-*- M Vi/MRtn)

<^n1 1 ri Part- fib /MR tu)







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Fuel Flow .//•*/& */03
tSicil T*£iniT-» /O"P\

Fuel Pres. ' (psig)
Furnace Pres. (in.^O)
Register (% open)
2£~-8
tou? 4,r
120
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a^3
243
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-------
en
                         Location No.  6
                         Unit No.   3
                        Test No.
Load  //&,
Fuel  A/at.
Ib/hr
• Smoke
O co
X  HC
A  NOS
       I
       ft
                               Emissions  for  Industrial  Boilers as a Function of Excess Oxygen

-------
STACK TRAVERSE DATA
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         Fuel   A/at-
         Load

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                                                                        •'
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                                                     M
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    1 1 6

-------
''0t4 &
3
4/p. 
11O8
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548 .
1129--
1 1 7

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  3
Fuel
Test No.
Test Type
Test Load (103 lb/hr^
Excess O2 (%)
NOX (ppm)*
NO (ppra)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
SOX (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)


Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow go/, ///r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.J^O)
Register (% open)
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&asc
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-------
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Location No. <£ Load /3C> lb/hr 9 Smoke
Unit No. 3 Fuel & g &>/ O CO
Test No. ^"^T
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                              Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
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                                 Emissions for Industrial Boilers as a Function of  Excess Oxygen

-------
STACK TRAVERSE DATA
Location No.
Unit No.  3
Test  No.
Fuel  /«?  
-------
                                       REPORT
TRUESDAIL  LABORATORIES, INC.
CHEMISTS - MICRQBIOLOGISTS -  ENGINEERS
RESEARCH    —   DEVELOPMENT   —   TESTING
HJENT
SAMPLE
P.O. No.
INVESTIGATION
          KVB Engineering
          17332 Irvine Boulevard
          Tustin, California   92680

          Attention:  Mr. Glenn Cato

          3 oil samples - EPA SN-60
          1700-43

          Analyses rnd tests  as requested
                                       RESULTS
        Sample identification:

        No. 1
                                                          4101  N.  FIQUEROA BTREt
                                                          LOB  ANGELES  9OO«
                                                          AREA  CODE 213  •  228-ISt
                                                          CABLES   TRUELAB
DATE     February 27, 1974

RECEIVED  February 4, 1974

LABORATORY NO.  120913
                                       Unit #3, Test #65-1, January 2, 1974
        Carbon, 7.
        Hydrogen, 7.
        Nitrogen, %
        Ash, 7.
        Carbon Residue, 7. (Conradson)
        API Gravity at 20°C
        Viscosity at 40°C, SSU
                                        No. 1

                                        86.05
                                        13.14
                                         0.018
                                         0.005
                                         0.066
                                        33.4
                                           35

V '  •-••  -V
   W w  -'    rj
                     .A
                                                Respectfully submitted,

                                                TRUESDAIL LABORATORIES,  INC.
                                                A. W. ZneiS M.S.
                                                Chief C>emist
                                           1 22

-------
                     INDUSTRIAL BOILER DESIGN  DATA
Location No.  7
                               Test No.
Unit No. 3
Unit Description  B   W
                                  Generator.  Contract
Installation Date
Steam Output (10^ Ib/hr)
Design Pressure (psig)
Final Steam Temp (CF)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

jq&o
0&-
3oo
420

W&ter + ube
W-M -8
840
/S70

fy J3$U/ 3team aforrr, £?'/ qw5
S'- 7"


#£-&!/
J72

•^240
«- £34

Comments:
                                    1 23

-------
                          BOILER EMISSION MEASUREMENTS
                             AND CONTROL ROOM DATA
Location  7
Unit  3
Fuel  #6~ 
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location  7
Unit  3
Fuel  tf 6~  (?•'/
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
CQ fnnml*
ov vpf1"/
CQ_ fnnirO*

Ttotal Part (Ib/MBtu)

Solid Part (Ib/MBtu)

Boiicjr Kf f iciGncy (% )

SiuolcG Spot No

Or};ar«i i~v f%^

Final Stm Pres. (psig)
Final Stm Temp. (°F)
f*oniV>n^ AT y T^mri ( °P^

Stack Temp. (°F)
Fuel Flow .qa/ /**<'*
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H20)
Register (% open)
6-0
A/e?r>~tl-
Afr
&6
7.6
336>
3S-8
fo,0
27
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8
2se

-------
                          BOILER EMISSION MEASUREMENTS
                             AND CONTROL ROOM DATA
Location  7
Unit  3
Fuel  # £~ 0'f
Test No.
Test Type
Test Load (103 lb/hr'
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
or) fnnm)*
ov-> vpjjm/


•TVrt-al Part flb/MBtu)

cinl -id Part- (Ib/MBtu)

Boiler Efficiency (%)



Oriafi t~v (%}

Final Stm Pres. (psig)
Final Stm Temp. (°F)


Stack Temp. (°F)
Fuel Flow .qal/i*iiii*
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
6-/s
/ft /7 1 9
£j /*
/0.3
340
36iirt
C"ts
287
7,6
/7Z
3
6"
-0./S-
00
<£-<=>/
#4300$
30
/2.<9
338
34a
6.4
44
46-














227
336
.3/jS)
C^ts
270
3.S"
/£*?
te~
-0J7
/?0
 at  3%  O  dry
                                           1  26

-------
                          BOILER EMISSION MEASUREMENTS
                             AND CONTROL ROOM DATA
Location  7
Unit  3
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
KOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
en (nnnO*
i3VJ VHP"'/
CO /DDITI}*

TV>tal Part flb/MBtu)

Solid Part (Ib/MBtu)

Boiler Efficiency (*fc )

QrnoVf* 4ff*0S
4
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  7
Unit  3
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
CQ fnom)*

CQ*% ftJOm}*

• *TYi-f-al Par~t- /TH/MRt-ii^

Solid Part (Ib/MBtu)





Ori^fi "f-v f%^

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .&a/. /#?'*?
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.J^O)
Register (% open)
6-29
P/B00S
3W
/a^
e
-------
                          BOILER EMISSION MEASUREMENTS
                             AND CONTROL  ROOM DATA
Location  7
Unit  3
Fuel  # 5" <
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
SO (tram)*

SO-. (DDirO*

-•total Part (Ib/MBtu)

Solid Part. (Ib/MBtu)

Boilsx Ef f iciGncy (% )





Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . 6a/./mtw
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
6-36
#3£5
63
6.0
174
174
I/, 4
24
7














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6-39
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#/e0&5
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&f
243
.248
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28
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£40

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location  7
Unit  3
Fuel
Test No.
Test Type
Test Load (10 3 lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
SO (ppm)*
A
co« fnom}*

•TYji-al Part flb/MRtu)

Solid Part. (Ib/MBtu)



^Tnr»Vf» ^not* No

Onapit'v (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow G>al./*r*ir>-
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)
^-^5
#/ff
-------
    30-
u
a:
Location No.
Unit No. 3
Test No. £








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-------
                                       REPORT
TRUESDAIL LABORATORIES,  INC.
CHEMISTS - MICROBIOLOGISTS - ENGINEERS
RESEARCH    —    DEVELOPMENT    —    TESTING
                KVB Engineering
                17332 Irvine Boulevard
                Tustin, California  92680

SAMPLE          Attention:  Mr. Glenn Catb

                3 oil samples - EPA SN-60
T.O. No.        1700-43
INVESTIGATION           ind tests as requested
                 3
                M?
         Sample identification:
                                       RESULTS
      4101 N. FIGUEROA STREE
      LOS  ANGELES  9 O 06
      AREA CODE 213  •  22B-IEi
      CABLE!   TRUELAB
 DATE     February 27,  1974

 RECEIVED February 4,  197A

 LABORATORY NO.  120913
                     j Boiler #3, Test No. 6, January 8, 1974
         Carbon, %
         Hydrogen, %
         Nitrogen, 7.
         Ash, %
         Carbon Residue, 7. (Conradson)
         API Gravity at 20°C
         Viscosity at 40°C, SSU
No. 2

85.65
12.06
 0.32
 0.010
 3.27
21.0
 228
    4
    4>
      -
                                                 Respectfully submitted,

                                                 TRUESDAIL LABORATORIES, INC.
                                                   AU  7s*fin*vr M ^
                                                  • w » tyiiincjr j in. o *
                                                 Chief C>eniist
                                            1 36

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No. 23, 74
Unit No.
unit Description
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
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Test Fuel
Fuel Temp at Burner (°F)

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Stack Temp (°F)

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-------
                          BOILER EMISSION MEASUREMENTS
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Location  8
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4 8%
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Test Type
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cry (onm)*

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-------
STACK TRAVERSE DATA
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-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  8
Unit  /o
Fuel
Test No.
Test Type
Test Load (103 Ib/hr
Excess 02 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
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RrjT 1f»T" ff £ ici_
-------
 RUESDAIL LABORATORIES. INC.
HEMISTS -  MICRDBIDLOGISTS - ENGINEERS
CSEARCH    -    DEVELOPMENT    -   TESTINO
                                                4IOI N.  FIGUEROA STREET
                                                LOB ANGELES   9OO66
                                                AREA CODE 213  •  225-1564
                                                CABLE!   TRUELABB
IIENT
iMPLE
KVB Engineering
17332 Irvine Boulevard
Tustin, California   92680

Attention:  Mr. Glenn Cato
               3 oil samples -  EPA SN-60
.0. No.         1700-43
iVESTIGATION  Analyscs and tests as requested

                           8
               766+
       Sample identification:
                                      RESULTS
DATE     February 27, 1974

RECEIVED  February 4, 1974

LABORATORY NO.  120913  .
       No. 3
       Boiler #10,  Test #23, January  11, 1974
       Carbon, 7.
       Hydrogen, 7.
       Nitrogen, 7»
       Ash, 7,
       Carbon Residue, 7. (Conradson)
       API Gravity at 20°C
       Viscosity at 40°C, SSU
                                                       No.  3

                                                       85.83
                                                       13.22
                                                        0.16
                                                        0.017
                                                        3.26
                                                       30.0
                                                        272
    T
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                                                Respectfully submitted,

                                                TRUESDAIL LABORATORIES, INC.
                                                   .
                                                 . W. Zaifmer,  M.S.
          VvW'v
 «2-<
                                           I 4 3

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No. /5"
Unit No.
Unit Description
Installation Date
Steam Output (103 Ib/hr)
Design Pressui * (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/'"
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
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Test Type
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tip fnrvmA*
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-------
                          BOILER EMISSION MEASUREMENTS
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Unit  gC -/
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-------
                 STACK TRAVERSE DATA
Location No.
Unit No.  3£
Test  No.   Xf"-
Fuel
Load
Stack Diameter, D
Ib/hr
                                          duqt
                                                            7oo
                                                            600
                   \ 4 8

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. 
-------
FUEL ANALYSIS SUMMARY
      Gas Fuel
er
I
4J
•
0
H
4
5
12
13
14
9*~1S
24
25
30
37
38
39
40
41
47
48
49
58
60
67
69
75
77
80
n
O
U
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
n
O
0
0
0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3
rn
Z
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
.1
.1
.1
.1
1.3
1.3
4.6
*
5*
85,8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88. 9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
. 85.8
23.6
23.6
74.0
U
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
s«
Si
a >
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548
1129
         1 50

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (Doml*

SO (com)*

co_ fnmn}*

Total Part. (Ib/MBtu)

^nli d Part- fTh/MRtu}

Rni 1 f»T" Fffi r*i pnr*v ( % }

Smoke Spot No

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Tf>mn /°F1

Fuel Flow [-(i3/ Mr. )*&
Fuel Temp (°F)



Furnace Pres. (in.H2O)
Register (% open)
24 -'
Air
/38
3.8
403
304
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33
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location
Unit  8£-
Fuel A/at/,
Test No.
Test Type
Test Load (103 lb/hr^
Excess 02 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC fnnm}*

Cfl / nnm \ *
'S^JV \etrUl'
SO2 (ppm)*
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Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
C-f-aolr ToTTir\ ( °V\

Fuel Flow {jJ3/Atr.)x&
Piiol Tomr» f °F^

Fuel Pres. ' (psig)
Furnace Pres. (in.^O)
PoOl 
-------
en
co
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Unit No. 8C
Test No. 





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                                                                2'
                                 Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
FUEL ANALYSIS SUMMARY
      Gas Fuel
a
m
V
H
4
5
12
13
14
15
25
30
37
38
39
40
41
47
48
49
58
60
67
69
75
77
80
*
M
8
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
n
O
0
0
0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3
CM
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
.1
.1
.1
.1
1.3
1.3
4.6
g*
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
. 85.8
23.6
23.6
74.0
0*
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
e <•
11
X
JB J3
» >
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548
1129
       1 54

-------
                    INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No.
- /
Unit Description
      Furnace ,
                                                            ? PF/-3/38
Installation Date
Steam Output (10"* Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/77/
3 4/00
<- eeo

Comments:
                                      1  55

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location  $
Unit  VA -I
Fuel A/at/.
Test No.
Test Type
Test Load (1Q3 ib/hr^
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
en (nnm)*

co_ fnnml*

•Total Part (Ib/MBtu)

Solid Part (Ib/MBtu)

Roilpr Efficiency (%)



fViar»-i +*V f%l

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow {MSZFH)
Fuel Temp (°F)

Fuel Pres. ' (psig)
Furnace Pres. (in.l^O)
Register (% open)
3&-/
A/crrm /.
/4/r
/
£93
b&
Z.tT
I7J
168
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20














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JS4
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?
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  9
Unit  VA - /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NO foom)*

NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
qr\ fnran}*

SO** fntsinl*

•Total Part (Ib/MBtu)

'Solid Part fTh/MRtti}

Roilt*!" Kf f*T fi f^npv f*k)



Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (M6CFMJ
Fuel Temp. (°F)

Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
30-8
M A,r
/#4
4,3
P/in

Soo

/T**f ^>
47
47
74
30-3
ttJif
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S,O
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I9b"
rn* /,
A,r
. /43

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  V4-I
Fuel A/a//-
Test No.
Test Type
Test Load (103 Ib/hr'
Excess 02 (%)
NOX (ppm)*
NO (ppm)*
002 dry (%)
CO (ppm)*
HC (ppm)*
C A / r*»T-»TTl ^ *
»ux ippm;

°*J2 "JfJf1"'
•TVifal Par-t flb/MBtu)

Qol i A P^-rt- f Ih/MRtuJ







Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .(MSCFH)
PMol Tomr* ( °F\

Fuel Pres. " (psig)
Furnace Pres. (in.I^O)
Register (% open)
J<7-/5~
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-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  v
Unit  I/A - /
Fuel 4/a//-
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (t>t>m)*

en fonml*

SQ-v (DDin}*

•Total Part (Ib/MBtu)

/
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30-^3
4/0 r*M/'
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2/0
2,3
182
183
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-------
                           BOILER EMISSION MEASUREMENTS
                              AND  CONTROL ROOM DATA
Location
Unit  \/A -
Fuel
Test No.
Test Type
Test Load (103 lb/hr}
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
SOX (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow {M£cFtfJ
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
30-
-------
                  Location No. *?


                  Unit No. l/A'f

                  Test No. 3c>
Load

Fuel
Ib/hr
• Smoke

O co
X  HC


A  NO
1
ft
                                                        o2,  %

                         Emissions for Industrial  Boilers as a Function of Excess Oxygen
                                                                       £

                                                                       0)


                                                                       CO
                                                                                                               o
                                                                                                               IB

                                                                                                               <3

                                                                                                               O
                                                                                                               id
                                                                                                               CO

-------
                 STACK TRAVERSE DATA
Location No.  *?
Unit No.  I/A- '
Test  No.
Fuel   4/a//
                       Ib/hr
Stack Diameter, D
                                                          l.o
                      1 62

-------
    0             FUEL ANALYSIS SUMMARY
VA -1                   Gas Fuel
f>
frt
4
5
12
13
14
15
24
25
te^ao
37
38
39
40
41
47
48
49
58
60
67
69
75
77
80
n
8
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
n
O
0
0
0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3
n
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
.1
.1
.1
.1
1.3
1.3
4.6
g*
85.8
85.8
85.8
85.8
74.0
74.0
74. 0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
. 85.8
23.6
23.6
74.0
o
n
U
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
P
ll
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548
1129
                         163

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
                               Test No.
Unit No.
Unit Description
                            U/hee/er
Installation Date
Steam Output (103 Ib/hr)
Design Pressur •. (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F)

Primary Air Temp (°F)
Stack Temp (°F)

/
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /O
Unit  4
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (DOTH)*

CO ( T-ii-rtn ^ *
£>u ^ppm;


Total Part . (Ib/MBtu)

^olid Part flb/MRtu)

Boiler Efficiency (%)

CmriV^ ^nnt* No

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp (°F)

Stack Temp. (°F)
Fuel Flow [HSCFHJ
Fuel Temp (°F)

Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/4-/
Ba6<5
fas'
s,e
/W
13
43
0
/4-
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  4
Fuel
Test No.
Test Type
Test Load (103 Ib/hr
Excess C>2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (r>nm)*

of* frmm}*
au ipjjiuy
cr>_ ^nDm)*

Total Part (Ib/MBtu)

Col i r\ Par-t- MVi/MR-hn^

Boiler Efficiency (%)



Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (MSCFH)
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)
M-0
A/0rHS /•
Air
3^-^'
7.3
90
86-
7,6
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-------
en
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Bacharach Smoke No.
6
                               Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                  STACK TRAVERSE DATA
location No.  /£

Unit No.  ^

Test  No.  /^ -/
Fuel

Load
Stack Diameter, D.
Ib/hr
                                                              Soo
                                                              boo
                                          
-------
FUEL ANALYSIS SUMMARY
      Gas Fuel
I
•
4
5
12
13
feSP-14
15
24
25
30
37
38
39
40
41
47
48
49
58
60
67
69
75
77
80
n
8
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
Q«
0
0
0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3
n
se
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
.1
.1
.1
.1
1.3
1.3
4.6
5
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
. 85.8
23.6
23.6
74.0
\o
X
ct
u
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
3 «
X
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1103
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548
1129
      1 69

-------
                    INDUSTRIAL BOILER DESIGN DATA
Location No.  JO
                               Test No.
Unit No.
Unit Description
                  6erioi
                                    7Q
                                            80,'fcr  .fyfff  A.
Installation Date
Steam Output (10^ Ib/hr)
Design Pressur : (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft }

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

7^5
//0
3oo
*/
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  IO
Unit  .5"
Fuel
Test No.
Test Type
Test Load (IO3 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HP ( r>nm \ *

CQ fnnm)*
A
SOo (ppm)*

TC>tal Part. (Ib/MBtu)

Solid Part. (Ib/MBtu)

Boilsr Efficiency (% )

Smoke Spot No .

ODJar*! +-\» (&}

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus Air Temp (°F)

Stack Temp. (°F)
Fuel Flow Y/Vf^/Vy
Fuel Temp (°F)

Fuel Pres. ' (psig)
Fuimarp> Pr<^e fin H n}

Register (% open)

8a-/
t/ar*n/-
Afr
££-
7,8
96
?/
7.6
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-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  &
Fuel
Test No.
Test Type
Test Load (103 lb/hr'
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HP fnnm^*

cr\ fnnm)*

SOo (ppm)*

Total Part. (Ib/MBtu)

Solid Part (Ib/MBtu)





Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)

Stack Temp. (°F)
Fuel Flow (M6CFMJ
Pnol Tomr-i i°V\

Fuel Pres. ' (psig)


Regis tear (% open)

Be -8
Mori** 1.
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                                     1 72

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /&
Unit  S"
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HP tr\r\m\*
HU i ppm;
on (nnm}*
O1 Tp>mr> f°P^

Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
£?SJ ~ / £^
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                                                      o2, %
                        Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
en
Location No. /<^
Unit No. A"
Test No. 8


-------
                               STACK TRAVERSE DATA
o
w
\
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4J
•H
O
O
U
rd
c/i
              Location No. /&

              Unit No. 5"

              Test  No.  go -//
Fuel

Load
Stack Diameter,
Ib/hr
                                                                          &OO
                                 ^ 76

-------
                     FUEL ANALYSIS SUMMARY
                           Gas Fuel
A/0.
4J
f>
H
4
5
12
13
14
15
24
25
30
37
38
39
40
41
47
48
49
58
60
67
69
75
77
k»-ao
n
8
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
o
0
0
0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3
CM
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
.1
.1
.1
.1
1.3
1.3
4.6
B*
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
.85.8
23.6
23.6
74.0
B
V
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
c >^
"a $
3s.
X
Si 9
(71 r-l
K >
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548
1129
                             1 77

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. //
Test No. /&
Unit Ko. /
Unit Description
Installation Date
Steam Output (103 lb/hr)
Design Pressv -e (psig)
Final Steam Ten?) (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/25c?
/ZS'
S~00
470

Waterfube
/7- // - S3
 '€ W '/
-^ t/tt

Comments:
                                     1 78

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  //
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess 02 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (pom)*

SO (onm)*

SO 9 (opm)*

"Stotal Part (Ib/MBtu)

Solid Part. (Ib/MBtu)

Boiler Efficiency (% )



OnarM t"v (%^\

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus Air Teinp ( °F)

Stack Temp. (°F)
Fuel Flow

Fuel Temp (°F)

Fupl Pf£»<5 ' foc-irr^

Furnace Pres. (in.H2O)
Register (% open)

I8'f
A/0rt+*l,
Air
8&
8.0
330
383
//4
28
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tes"


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6.0
367
367
/
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
SO foDrn)*

co« fnnni}*

rrv>*-=j1 Pa-r-fr- M V»/Mm~11 J

<;olid Part flb/MBtu)







Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus Air Temp. (°F)

Stack Temp. (°F)


Fuel Temp. (°F)



Furnace Pres. (in.H2O)
Register (% open)

J8- 8
I/O r v<* 1,
A>r
}06
6.3-
379
365-
/2.8
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460
^ iji^t fa
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&•
-------
                          BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  //
Unit  I
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%}
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
SOX (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H-,0)
Register (% open)
/8 ~/6~
1003 d>r
7f
£.&
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-------
                                STACK TRAVERSE DATA
o
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w

4J
U-l
JJ
•rH
O
O
o
id
in
               Location No.  //

               Unit No. /

               Test  No.  /g
Fuel  foal
Load  /A?/ COO

Stack Diameter,
lb/hr
                                                          duct
                                                                             $00
                                         1 82

-------
                  Location No.
                  Unit No.  /
                  Test  No.
Load
Fuel
7, e?&
-------
                          Location No. //
                          Unit No. /
                          Test No.  /g
Load
Fuel
Ib/hr
• Smoke
O CO
X  HC
A  NO,
oo
-Ci.
         a
         a
                                  Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                                       REPORT

IRUESDAIL LABORATORIES. INC.           /\

==                                                  [j[P  I
^                                                    I ^[|   I    4IDI  N.  FIGUEROA  STREET
THEMISTS -  MICROBIOLOBISTS - ENGINEERS           \^^^x^    LOB  ANGELES   9 o o & &
RESEARCH    -    DEVELOPMENT    -   TESTING                *     AREA  CDDE 2I3  * 22B-IB64
                                                                CABLE:   TRUELABB

         KVB Equipment Corp.
XIENT   17332 Irvine Blvd.                                  DATE   May  23, 1974
         Tustin,  Calif.  92680
         Attn: Glenn Cato                                   RECEIVED   May 1, 1974

SAMPLE   5 Coal Samples and 2 Fuel Oil Samples, as shown.      LABORATORY NO. 122116

.0.:   1700-43

INVESTIGATION      Analysis and tests as requested
                                       RESULTS
         SAMPLE IDENTIFICATION:

            1.  Coal  - Test
         The results of the coaj Analysis are as follows:

                              NO.  1

         As Received:
            Moisture, %        5.96
            Carbon, 7,          70.02
            Hydrogen, J*        5.34
            Nitrogen, 7.        1.40
            Sulfur, 7.          2.94
            Ash,  7.            4.77
            Oxygen, 7.          9.57
            (by difference)
                                     (Continued)


                                        1 85

-------
"RUESDAIL LABORATORIES. INC.
                           NO. 1
     Heat of Combustionj
        Gross, BTU/lb     12,690
        Net, BTU/lb       12,190
     Dry Basis:
        Carbon, 7.          74.46
        Hydrogen, 7.         5.68
        Nitrogen, 7.         1.49
        Sulfur, %           3.13
        Ash, 7.              5.07
        Oxygen, 7.          10.17
        (by difference)

     Heat of Combustion:
        Gross, BTU/lb     13,490
        Net, BTU/lb       12,960
Page 2
LAB. NO.  122116
                                             Respectfully  submitted,

                                             TRUESDAIL LABORATORIES, INC.
                                             l^nas  Bandziulis
                                             Supervisor, Air Pollution Testing
                                       1 86

-------
                             REPORT
      LABORATORIES.  INC.
EMISTS - MICROBIDLOGISTS -  ENGINEERS
,EARCH    -   DEVELOPMENT   -   TESTING

      KVB Engineering
ENT   1?332 Irvine Blvd.
      Tustin, CA 92680
      Attn:  Hans Buening
1PLE   4 Coals previously submitted for other analyses
      marked as shown
. No.  6000

fESTIGATION    Determination of density
                              RESULTS
                                                      4IOI N.  FIGUEROA STREET
                                                      LOS ANGELES  9OO65
                                                      AREA CODE 213  • 22O-J664
                                                      CABLE:   TRUELAB8
                                                  DATE    August 7, 1974

                                                  RECEIVED  August 1,  1974

                                                  LABORATORY NO.  1052
                                                        Density  (g/ml.)
Test No. 18-4
                                                       ,  3/6/74     1.278
                                     Respectfully submitted,

                                     TRUE SD AIL LABORATORIES-INC
                                     Alvin E.  May
                                     Director  of Laboratories
                                 1 87

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.  /£
Test No.
Unit No.
Unit Description C£ Corner  P,recJ
Installation Date
Steam Output (103 Ib/hr)
Design Pressui i (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F)

Primary Air Temp (°F)
Stack Temp (°F)

/
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location /3
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess 02 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
FC\ ( nrsm ^ *

HC (ppm)*
en friT-im^*
i>U vPP1"/
en** frmm}*

•lY-it-al P^-rt- (1 Vi/MRf-n \

Cr\1 i A T>;a r-f- ( 1 K /P^TOt-n ^



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Final Stm Pres. (psig)
Final Stm Temp. (°F)


Stack Temp. (°F)
Fuel Flow (H6CFH)
Fuel Temp (°F)

Fupl PK^»C: * /T-jcirr^

Furnace Pres. (in.H2O)
Register (% open)

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 at 3% O  dry

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  A?
Unit
Fuel
Test No.
Test Type
Test Load (1Q3 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (nom)*

HC (ppm)*
QA fr-irim^*
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-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /S
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)* '
C02 dry (%)
CO (ppm)*
HC (ppm)*
en fnnml*
ow \ppiu;
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tV->l-a1 Pa>-+- MVi/MPt-n^

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Boiler Efficiency (%)

Sinokf* ^nof Nn

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (M6CFM)
Fuel Temp (°F)

Fuel Pres (psig)

Furnace Pres. (in.H2O)
Register (% open)

^r-xr
/fir &?£>.
!$&
. £.6
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-------
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                                                                                                               u
                                                                                                               <0
                                                                                                               n
                                                                                                               (0
                                                                                                               A
                                                                                                               U
                                                                                                               a
                                Emissions  for Industrial Boilers as a Function of Excess  Oxygen

-------
    STACK TRAVERSE  DATA
Location No.


Unit No.

Test  No.
/<£?
Fuel


Load   /&6~~,
Stack Diameter,  D
                              _
                              duct
                                    Ib/hr

                                    /£
-------
                     TENNESSEE GAS  PIPELINE COMPANY
                          GAS SAMPLE ANALYSIS
 PRODUCE}'.:  ALABAMA-TENN. NAT.  GAS CO.
 LOCATION:  CORINTH  MISSISSIPPI  SALES
 STATION NO,(COLS  1-6) 2-  58-1
 ANALYSIS DATECCOL 61-66)   9    6   73
                      COMPOSITE CODEC COL 7)
ANALYSIS
CARBON DIOXI
NITROGEN
OXYGEN
METHANE
ETHANE
PROPANE
I SO- BUTANE
N-BUTANE
I SO-PENTANE
N-PENTANE
HEXANES PLUS

KEYPUNCH
COLUMN
DE 8-11
12-15
16-19
20-23
24-27
28-31
32-35
36-39
40-43
44-47
48-51
TOTAL
MOL
FRACTION
0.0092
0.0023
o.oooo
0.9581
0.0242
0.0039
0.0011
0.0007
0.0003
0.0002
o.oooo
1 .0000
GPM
14-69SPSIA
AT 60 F



16.273
0.622
0.109
0.037
0.023
0-012
0.008
o.ooo
17.081
SP.GR. AT 60 F
C/UR=1>
0.0141
0.0022
o.oooo
0.5317
0.0253
0.0060
0.0023
0.0014
0.0008
0.0005
o.oooo
0.5843
 COMPOSITE CODES
 1-GREEN BRANCH LINE  4-261N VALLEY  LINE  7-DELTA LINECV-516 TO V-C6C
•2-16IN VALLEY LINE    5-AK LINE            8-MAIN LI NEC ST.1  TO ST.87)
 3-DEANC1+2)           6-KP LINE            9-TOTAL SYSTEM
 FIELD DATA
 PRES.  717.0PS1    TEMP  82.OF
 H20D.P.   0. F AT     0. PSI .
 TAKEN BY  WEDGEWORTH      DATE
             SP.GR.  0.5860    BTU      0.
             HYD.D.P.   0. F AT     0. PSI
             8   22  73  BOMB NO
LAD DATA
SP.GR.CDAL.) 0-5S30
ANALYSIS NO 68716

ANALYSIS BY  LEWI S
    SP.GR.CCALC.)  0.5843  *BTUCDRY>    1034.
DEV.TEST NO.     0-    0    *BTUCWET>    1016
 REMARKS:  ABOVE 2EHOS INDICATE  DATA  NOT AVAILABLE
           *}JTU /  CU  FT AT 14.73  PSI A AT 60F
           QUAKTERLY  ANALYSIS**
           AR
                                 1  94

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM  DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
002 dry (%)
CO (nom)*

HC (ppm)*
cr\ fnnml*
aw ipjjui^
SO-^ (tJDinl*

•TV^t-al Part flb/MRtnl

•;o3if5 Part Hh/MRtu)

Bo"* ler Efficiency (%)

Smoke Spot No

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp.(°F)
Stack Temp. (°F)
PUP! Plow ///»////•/

Fuel Temp. (°F)
Pijpl "Prfsc ' /r>cirr\

Furnace Pres. (in.H?O)
Register (% open)

(?£-/
Base.
/8/
&3
383
B6£r*r~
c&So
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73ri*t /,
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/7
-------
                          BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (1Q3 lb/hr^
Excess C>2 (*)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO fonm)*

HC (ppm)*
SO (DDm)*

SOo (ppin)*

• TY^t-al Part MVj/MRtu)

C«l -i A "Dra-r-f- M Vi/MR+-n\





On^r*i i~v f%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)


Fuel Temp. (°F)


Furnace Pres. (in.I^O)
Register (% open)

.
Air
/gey
&0
382
370
/*/.
f.8
b&5~
3




f6£~
?t
S00
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370
J64
/£
-------
                          BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppm)*
002 dry (%)
CO (ppm)*
HC (ppm)*
SOX (ppm)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
26 -Iff
Air geg.
/0&
£•,
-------
                          Location No.


                          Unit No.


                          Test No.
               Load


               Fuel
                                             lb/hr
• Smoke

O co
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CO

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04


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                                                                7



                                                                °2' %

                                 Emissions for Industrial Boilers as a Function of  Excess  Oxygen

-------
                  STACK TRAVERSE DATA
Location No

Unit No.

Test  No.
Fuel

Load  /7£~,

Stack Diameter,  D.
                                                                 lb/hr
o
1
-P
•H
O
O
i-l


X
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tn
                                                               Soo
                                                                     3
                                                                     JJ
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                                                            1.0
                            1 99

-------
                                       REPORT
TRUESDAIL  LABORATORIES. INC.
" .HEMISTS -  MICROBIOLOGISTS -  ENGINEERS
  RESEARCH    —    DEVELOPMENT   —    TESTING

           KVB Equipment Corp.
 CLIENT   17332 Irvine Blvd.
           Tustin, Calif.  92680
           Attn:  Glenn Cato

 SAMPLE   5 Coal Samples and 2 Fuel Oil  Samples,  as shown.

P.O.:   1700-43

 INVESTIGATION       / lalysis and tests as requested
                                                                4101 N. FIGUEROA 8!
                                                                LOB  ANGELES  vc
                                                                AREA CODE 213  •  22!
                                                                CABLE:   TRUE I,
                                                            DATE  May 23, 1974

                                                            RECEIVED  May 1,  1974

                                                            LABORATORY NO.  122116
                                       RESULTS
          SAMPLE IDENTIFICATION:
            3.  Coal - Part. Test...#26-i.;
                                                           Boiler #24.  3-19-74
          The results  of the coaj/«=analysis are as  follows:
           As  Received:
              Moisture,  %
              Carbon, %
              Hydrogen,  7*
              Nitrogen,  %
              Sulfur, %
              Ash, %
              Oxygen, 7.
              (by difference)
                                                       NO. 3
                                                        7.42
                                                       65.44
                                                        4-20
                                                        9.36
                                                        7.26
                                     (Continued)


                                          20.0

-------
THUESDAIL LABORATORIES. INC.
      Heat  of  Combustion;
         Gross,  BTU/lb
         Net,  BTU/lb
            Page 2
            LAB. NO.
                                                                           122116
                                                      NO. 3
11,430
10,980
      Dry Basis:
         Carbon, 7.
         Hydrogen,  7»
         Nitrogen,  7.
         Sulfur, 7.
         Ash,  7.
         Oxygen, 7»
         (by difference)

      Heat  of Combustion:
         Gross, BTU/lb
         Net,  BTU/lb
 70.68
  5.
  1.
  .31
  .51
 4.54
10.11
 7.85
12,350
11,860
                                              Respectfully submitted,

                                              TRUESDAIL LABORATORIES, INC.


                                              *-7&/lt24, vb&'Jlffj&tltii,

                                              t-gnas Bandziulis
                                              Supervisor, Air Pollution  Testing
                                            20 1

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. /£ Test No. 77, 7<& Unit No. 
Installation Date
Steam Output (103 Ib/hr)
Design Pressur ; (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
-
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/3^
326-
6
-------
                          BOILER EMISSION MEASUREMENTS
                                              i
                              AND CONTROL ROOM DATA
Location

Unit

Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppra)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
cr> {nnm}*

QfVm (nnm^*

Total Part. (Ib/MBtu)
r &ff.
e7o
j><>~
567
S68
13
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.
-------
                          BOILER EMISSION MEASUREMENTS
                                              i
                              AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 lb/h^
Excess O2 (%)
NOX (ppra)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
or) (nnml*

CO*, ^T!SDTn^*

•TY-it-al Par-t- flh/MRtu)

 \d 1 VI r\\ T //• / l/t*

Fuel Temp. (°F)
. . .

Furnace Pres. (in.l^O)
Register (% open)

70 -/
Base
260
5,8
tes-
473
//.£
0
10




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640
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4.0
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                                         204

-------
ro

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Unit No. 



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--
£
                                                              7
8
                                Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                                STACK TRAVERSE DATA
u
0)
tn
.u
••H
U
O
4J
cn
              Location No


              Unit No.


              Test No.
Fuel


Load
Stack Diameter, D.
lb/hr
                                     206

-------
—   ~                              KdPGRT
RUESDAIL  LABORATORIES, INC.
HEMISTS - MICROB1OLQGISTS - ENGINEERS
          -   DEVELOPMENT    -   TESTINQ
        KVB-Equipment Corp.
 LIENT   17332 Irvine Blvd.
        Tustin, Calif.  92680
        Attn:  Glenn Cato

3AMPLE   5 Coal Samples and 2 Fuel Oil Samples, as shown.

 0.:  1700-43

 NVESTIGATION      Analysis and tests as requested
     Test  70
                                                               41DI N. FICUEROA STREET
                                                               LOB  ANGELES  9OD6B
                                                               AREA CODE 213 •  22S-IS64
                                                               CABLEl   TRUELABB
                                                          DATE  May 23,  1974

                                                          RECEIVED  May  1,  1974

                                                          LABORATORY NO.  122116
                                     RESULTS
          2.  Coal -
                                                      3-14-74
       The results of the co?l analysis are as follows:

                                        NO. 2
       As Received:
          Moisture, %
          Carbon, %
          Hydrogen, 76
          Nitrogen, %
          Sulfur, 7.
          Ash, 7.
          Oxygen, 7.
          (by difference)
                                          8.19
                                         62.28
                                          4.70
                                          1.34
                                          2.74
                                         11.58
                                          9.17
                                   (Continued)


                                          207

-------
rRUESDAiL LABORATORIES. INC.
     Heat of CombustionJ
        Gross, BTU/lb
        Net, BTU/lb
                                        NO.  2
11,160
10,720
                         Page 2
                         LAB. NO.  122116
     Dry Basis:
        Carbon, ?„
        Hydrogen, %
        Nitrogen, %
        Sulfur, 7.
        Ash, 7.
        Oxygen, 7.
        (by difference)

     Heat of Combustion:
        Gross, BTU/lb
        Net, BTU/lb
 67.84
  5.12
  1.46
  2.99
 12.61
  9.98
12,160
11,680
                                                                     tfis.'f-
                                                                     Test-  78
                                             Respectfully  submitted,

                                             TRUESDAIL  LABORATORIES, INC.
                                             ignas Bandziulis
                                             Supervisor, Air Pollution Testing
                                        208

-------
                          BOILER EMISSION MEASUREMENTS
                                              i
                              AND CONTROL ROOM DATA
Location

Unit

Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow ///.^^/yy
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
77- /
j/or**it.
A.T
il,
Air

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
qo (nnm)*
j\
QO— /rvrMTi^*
° 2 »J^*r '
• TVi-hal P^r-t f Ib/MBtu)

<•(-.! •; J D = T+- M Vi/lYTR-t-ii^

Rnil^l" P f f i c* "i f^Tl cv f%)



/%« • *. /a. \
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (M6ZF//J
Fue>l Temo f°F)

Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)

77-8
t/c?r<**l,
Air
260
ff.s-
270
267
£-



36-0
36&


/7
-0.f


77-/3
/ou3 Air
.— *
8&




^70
700
640
3&o
36&


J7
-0.4


77-/t
M- Jir

365-


/7
-^4^


 at 3% 0  dry
                                            2 \ 0

-------
                          BOILER EMISSION MEASUREMENTS
                                              i
                              AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX -(ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
S02 (ppm)*
Tot-al Part flb/MBtu)

Cr\T •? A T>a>-+- M V» /MT*+-n1

Boiler Efficiency (%)


Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow
Piiol Tomo f°Pl

Fuel Pres. (psig)
Furnace Pres. (in.H2O)
Register (% open)

77- AT
M- A>r
Ztt
6.2
3&8
344
8.6
O
7
	
	




	


	
£-7
-------
Location No. /£        Load
Unit No.  
-------
                                 STACK  TRAVERSE DATA
o
o>
tn
M-l
>t
-P
•H
O
O
               Location No.

               Unit No.

               Test  No.
Fuel  //a//.
Load
lb/hr
Stack Diameter, D,       -,
              .  ,  duct... 7,
                                            
-------
                     TENNESSEE GAS  PIPELINE COMPANY
                          GAS SAMPLE ANALYSIS
 PRODUCER:  ALABAMA-TENN. NAT. GAS  CO.
 LOCATION:  COKINTH  MISSISSIPPI  SALES
 STATION NO,(COLS  1-6)  2-  58-1
 ANALYSIS DATECCOL 61-66)   9    6   73
                      COMPOSITE CODEC COL 7)
ANALYSIS
CARBON DIOXI
NITROGEN
OXYGEN
METHANE
ETHANE
PROPANE
I SO-BUTANE
N- BUTANE
I SO-PENTANE
N-PENTANE
HEXANES PLUS

KEYPUNCH
COLUMN
DE 8-11
12-15
16-19
20-23
24-27
28-31
32-35
36-39
40-43
44-47
48-51
TOTAL
MOL
FRACTION
0.0092
0.0023
o.oooo
0.9581
0.0242
0.0039
0.001 1
0.0007
0.0003
0.0002
o.oooo
1 .0000
GPM
14.695PS1A
AT 60 F



16.273
0.622
0.109
0.037
0.023
0-012
0.008
o.ooo
17.081
SP.GR. - AT 60 F

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No
Test No. 29,  3J
Unit No.
Unit Description
Installation Date
Steam Output (103 U>/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

W67
£•00
/GffO
$&&

]K/aterj-c^ije
<3e-e/-87
<26
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /3 •
Unit  £///r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
3i-i
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 at 3% O2 dry
                                           2 1 6

-------
Location No.
Unit No. 2
                 STACK TRAVERSE DATA
Fuel
Load
lb/hr
Test No. 3/-/ Stack Diameter, Dduct ft?"





















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                      2 1  7

-------
 TRUESDAIL LABORATORIES, INC.
                                                       	     4101 N. FIGUEROA STR[
 THEMISTS - MICROBIDLOGISTS - ENGINEERS           \.   .^    LOS  ANGELES  9oos
 RESEARCH   -    DEVELOPMENT   -   TEST,NO             ^^®     AREA CODE 2'3  '  ZZ6^
                                                               CABLES   TRUELAI

          KVB  Equipment Corp.
 CLIENT   17332 Irvine Blvd.       .                          DATE   May 23, 1974
          Tustin, Calif. 92680
          Attn:  Glenn Cato                                  RECEIVED  May 1,  1974

 SAMPLE   5 Coal Samples and 2 Fuel Oil Samples, as shown.      LABORATORY NO. 122116

P.O.:   1700-43

 INVESTIGATION       Analysis and  tests as requested
                     Test
                                       RESULTS
          SAMPLE IDENTIFICATION:
             4.  Coal --Test #31,    ~          Unit 2,"3-28-74  #£ * 17
          The results of the coal-^analysis are as follows:

                                                                  NO. 4

          As Received:
             Moisture, 7.     )                                       7-28
             Carbon, 7.                                             63.76
             Hydrogen, %                                            4-26
             Nitrogen, 7.                                            1.35
             Sulfur, 7.                                            -  1-68
             Ash, 7.                                                17-37
             Oxygen, 7.       ,                                       4-30
             (by difference)
                                     (Continued)

                                        2 1 8

-------
                          BOILER EMISSION MEASUREMENTS
                             AND CONTROL  ROOM DATA
Location  /3
Unit   t-al Part (Ib/MRtuI

<;r>1 i r\ f>f\i-t- f 1 H/MRt-nJ

ROT 1 f*Y" ff f i r*"i f^n r^/ ^4^

Sinoke Spot No

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (6a/. /#,'*.}
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)

£r^,i.
Air
4eo
0-3
2/2
?<7
6.
/<7




840
8SS
44o
440
74
e^s

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /3
Unit  2
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (oDm)*

HC (ppm)*
SO foom)*

CQ_ fnonO*

Total Part. (Ib/MBtu)

Solid Part. (Ib/MBtu)

Boiler Efficiency (%)



Onafit'V (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow £>a//W*t.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.^O)
Register (% open)

£7
	
^

-------
Ni

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--
--
'2
                                Emissions for Industrial Boilers  as  a Function of  Excess  Oxygen

-------
                                 STACK TRAVERSE DATA
o
0)
01

-p
i
4J
•H
O
O
r-l
0)


.*
o
(0
-p
w
               Location  No.


               Unit No.  
-------
 TRUESDAIL LABORATORIES, INC.
                                                              41OI N.  FIOUEROA STREET
 "HEMISTS - MICRDBIOLOBISTS - ENGINEERS           X\~x'X    L ° s ANGELES  9 O O 6 B
 BESEARCH    -    DEVELOPMENT   -   TEBTINQ            ^^*     AREA CODE 213  •  22B-IS-S4
                                                              CABLE!   TRUELAB8

         KVB Equipment Corp.
 CLIENT   17332 Irvine Blvd.                                 DATE  May 23, 1974
         Tustirx, Calif.  92680
         Attn: Glenn Cato                                  RECEIVED  May 1, 1974

 SAMPLE   5 Coal Samples and 2 Fuel Oil Samples, as  shown.      LABORATORY NO. 122116

P.O.:  1700-43

 INVESTIGATION      Analysis and tests as requested

                        a
                                      RESULTS
         SAMPLE IDENTIFICATION:
            6.  Oil  -Test #29,                  "       3-29-74
                                 SAMPLE ANALYSIS
                                    (Continued)

                                        223

-------
.RUESDAIL LABORATORIES, INC.
                           Page  2
                           LAB.  NO.   122116
      Heat  of  Combustion?
        Gross,  BTU/lb
        Net,  BTU/lb
      Dry Basis:
        Carbon, 7.
        Hydrogen, %
        Nitrogen, %
        Sulfur, %
        Ash, 7.
        Oxygen, 7.
        (by difference)

      Heat of Combustion:
        Gross, BTU/lb
        Net, BTU/lb
      The results of  the oil analysis are as follows;

                                        NO. 6
        Carbon, 7.
        Hydrogen, '/,
        Nitrogen, %
        Sulfur, 7o
        Ash, 7o
        Oxygen, 7.
        (by difference)

     Carbon Residue, 7.
     (Conradson Carbon)

     Heat of Combustion:
        Gross, BTU/lb
        Net, BTU/lb

     API Gravity at 20°C
     Viscosity, SSU, at 40°C
  85.54
  11.00
   0.46
   2.43
   0.12
   0.45
   9.55
 18,330
 17,330

  13.6
7560
Test
                                             Respectfully submitted,

                                             TRUESDAIL LABORATORIES,  INC.
                                             ignas Bandziulis
                                             Supervisor,  Air Pollution Testing
                                            224

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. 13
             Test No.
Unit No.
Unit Description
 8 £ (A/
                                      ffoi/er
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/^7
S0o
/0<£TO
^00

\A/a / ff r / of b 6
86 - eo -eo
7360
3V,
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location /
Unit  (ppm)*
HC (ppm)*
SOX (ppra)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
JS6 -/
Hi
Air
4oo
9.4
bo£
386
9.o
0










	
	
30
#30
880
430
430


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40o
8.6
363
337
8.6
Z9






2.6^
2.61
76
9
/oo
£30
8*to
420
^20


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460
8.6
381
364
9.6
63-










78
9
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840
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£32
870
430
43^"


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390
S.I
247
330
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79
	


830
880
440
tes-


J£&
	
-a?£


 at 3% O  dry
                                        226

-------
                          BOILER EMISSION MEASUREMENTS
                             AND CONTROL  ROOM DATA
Location 13
Unit  
8006
^IO
va
3S~1 .
3^0
e.a
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T/
'6

8.S~

9o
83l - £9 a/
/gc? - Me?
&£•
-o-l
iif-7S-'tff
&R. -rf-68
/S?-s
8OO&
400
8.9
3o2

-------
CASCADE IMPACTOR DATA
Test No.
location No.
Fuel Type
Burner Type
Test Load (Ib/hr x 10 J)
Stack Temp (°F)
Stack Press, (in. HO)
Impactor AP (in.H^O)
Gas Volume (cm )
Impactor Flow (cm • -s )
Sample Time (sec)
Orientation
D_ Cyclone (pm)
«W
o
o o
in 2
O
O
rH CD
a n)
•g *J
4J en
u
<
Cyclone, Stage,
& Filter Catch
1 (pm)
2 (Via)
3 (urn)
4 (urn)
5 (pm)
Cyclone (mg)
Stage 1 (mg)
Stage 2 (mg)
Stage 3 (mg)
Stage 4 (mg)
Stage 5 (mg)
Filter {mg)
Total Catch (ing)
Comments
/&6 -G>O
36o
/^^"
«/5
^// ^'^c'
£~J.fy
/e&o
t/on'20wt:
J0.t/

-------
fo
ft



»
Location No.
Unit No. £
Test No. /£~&
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Load •* 4&&/ &&&
Fuel 
-------
to cat tor?
(Suit  £
Test A/o.
                                                    FUEL ANALYSIS SUMMARY

                                                 Coal and Oil Fuels
Test No.
102-103
107-108
111-112

116-121
126-130
131-133
134-139
-156-159
-159
160-164
165-168
169
170-175
176-179
186-189
195-206
Type of
Fuel
If 2 Oil
«2 Oil
PS 300
(1/5 Oil)
16 Oil
16 Oil
Coal
Coal
Coal
06 Oil
12 Oil
Coal
Coal
16 Oil
«6 Oil
86 Oil
«6 Oil
*
* 3 *
1 5 g
1 i . '5
O * 0?* O +
85.94 12.72 0.89
85.94 12.72 0.89
86.46 10.31 1.07

85.95 10.21 0.22
No Fuel Sample Obtai
62.50 5.21 12.51
68.30 4.70 11.01
69.89 4.67 8.10
85.44 11.35 0.002
87.14 12.71 -
63.42 4.84 9.85
62.50 5.12 12.51
86.60 10.94 0.31
86.17 11.55
85.10 11.10 3.12
86.68 12.16 0.65
s
G
•  P<
•H M ui «j rtj
S 
-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
                                Test No.
Unit No. /
Unit Description    C£
                                       Jcrsa,
Installation Date
Steam Output (103 lb/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/^£>
/6~0
Z&o
8rectc/
-------
                          BOILER EMISSION MEASUREMENTS
                                              i
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppra)*
C02 dry (%)
CO (ppm)*
HP fnnm^*

SO (nom)*

cr\_ frvDYTi^*

TVit-al PaTt f Ib/MBtu)

^olid Part flb/MBtu)







Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)


Pl1*»l Plnt«7 //l ////"

P*i i o 1 To mr* / ° P ^



Furnace Pres. (in.I^O)
Register (% open)

£7-1
8&6G
/20
10, 3
SS&
fare
1.8
0


JZP^J
/•3£ty
1 y r\^
t aOc
3 7 y^—"
cr, 31$
^ f^ /S
C.Ot&
Q 1
& 1




8gr
/as
s.i.
4ir
70
/3.4
6Tjq
J-07
7,2
&
















0*3-
774
-* 3ff&








-0.1


 at 3% O  dry
                                        232

-------
                          BOILER EMISSION  MEASUREMENTS
                                              i
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
SO (ppm)*
S02 (PPm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
<57-8
fau> /ff




i /_,
AMP,


-0.1


r
/20
//,B
47
-------

CO
Location No. /^ Load /£
-------
                    STACK TRAVERSE DATA
Location No.


Unit No.  /


Test  No. d3/-'
Fuel


Load  /, 000
                            stack Diameter,
                                                    Ib/hr
°F
                                                                       
-------
                            K V B  ENGINEERING. INC.
                                  17332 IRVINE BLVD.
                                TUSTIN. CALIFORNIA 926BO
                                    (714) 032.6020
                          CHEMICAL LABORATORY REPORT
CLIENT:
KVB, Inc.
Tustin,  CA

Attn: G. Cato
SAMPLES :  2 Coal Samples

KVB  CHARGE NO. :  eooo

INVEST.I GAT I ON: AS Requested

            Sample Identification:

                No. I  Test No.  27-1;
      DATE:  8/5/74  .


 RECEIVED:   7/16/74
 ANALYZED:   7/24/74
 LABORATORY NO:  74121-c


Boiler #1, 4/15/74.
                                                   No.  1

                     Carbon, %                     73.02

                     Hydrogen, 7.                    5.50

                     Ash, T.                         7.99

                     Moisture, %                    3.55

                     Carbon Residue,  T,             61.07

                     Heat of Combustion:

                          Gross, BTU/lb.        13,110

                          Net, BTU/lb.          12,600

                     Sulfur, %                      1-58

                     Nitrogen, %               -1.33

                     Oxygen, % (by difference)       7.03.
                                         236

-------
                            KVB
       // '
          /
                                   Parts Per Million in Coal
Silicon
iron
Aluminum
Magnesium
Calcium
Titanium
Barium
Boron
Manganese
Lead
Gallium
Tin
Nickel
Beryllium
Vanadium
Copper
Sodium
Silver
Potassium
Zirconium
Cobalt
Strontium
Chromium
 Ho. 1

29,000
 7,000
13,000
   960
 2,400
   660
   140
    37
    37
    40
    14
    26
    14
     6.3
    14
    24
   730
 trace
 trace
    22
     7.3
   210
    30
                               Respectfully submitted,
                                  .R,
                               A.R. Brienza
                               Laboratory  Director
                             237

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No.
Unit Description
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft }

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (CF)

Primary Air Temp (°F)
Stack Temp (°F)

JC?G>
/56SS~

£ ffi Jey 3fyrec»c/&r ^toUett
3


£00'
/QwJbi'ewJ-

d^b/'ertf
•^ 37t?

Comments:
                                  238

-------
                          BOILER EMISSION MEASUREMENTS
                                             i
                             AND CONTROL ROOM DATA
Location

Unit  fy

Fuel
Test No.
                              es-e
Test Type
Test Load (103 Ib/hr)
                              JS2
                                           _2C
Excess
(%)
                  M3
NOX (ppm)
NO (ppm)*
C02 dry (%)
              9.8
         8.8
                  fa 3
CO (ppm)*
EC
          .(Ib/MBtu)
Solid
Boiler Efficiency (%)
Smoke Spot No.
Opacity
Final Stm Pres. (psig)
Final Stm Temp. (°F)
             700
770
770
730
Combus. Air Temp.(°F)
            Awe?.
Stack Temp. (°F)
                              380
                 360
Fuel Flow .
Fuel Temp.  (°F)
Furnace Pres. (in.H2O)
                              -a,/
                                   -0J?
Register (% open)
 at  3% 02 dry
                                       239

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  fy
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
up fnnmt*
nv~ ippui;
cr\ /nnml*
ovj vppm/
cn^ /DDm)*

.cjy.4--.-i pav-t Mh/MRtll^

Cr»1 -i rl Pa vt- M K/WTRf-n^







Final Stm Pres. (psig)
Final Stm Temp. (°F)
Coinbus AIJT TGinp (°F)

Stack Temp. (°F)


P*ii o 1 Tonm t ° P ^



Furnace Pres. (in.H2O)
Register (% open)


o
















#£&
74<7

Sf W&,
330


A . h
/)W0,


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Z&?


3&?






-0.S6


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4/£
3-38
£oa
10, a
0
















#£>e
7&O


3£ OVViJ
s) 2 y t**\
C/> o3IO






#60
746


33~C?






-0./^


 at 3%  O2  dry
                                           240

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  fy
Fuel
Test No.
Test Type
Test Load (10^ Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (Dom)*

cr) (nnm)*

QO-. frmin}*

Total Part (Ib/MBtu)

Solid Part flb/MRtul

Roi If^T" T** f ~F i r* "i f*n r*v ( 4 ^

CrnriVo ciori-f- Nr\

OOApi i-\7 f a \

Final Stm Pres. (psig)
Final Stm Temp. (°F)
ComHliQ AT T T^mn f OP^

Stack Temp. (°F)
Plies 1 T^lr\t*T

Fuel Temp (°F)

Fuel Prp«5 " fnc=-io\

Furnace Pres. (in.H?O)
Register (% open)

eg-te'
So«7A&*
Wf
/Z.&
383
3&**C>.


-0J3



-------
I
04
Location No. /
Unit No. ty
Test No. c?g
...



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NOX
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                  a
10
                         Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                                STACK TRAVERSE DATA
o

in

4J
4J
•H
o
0
               Location No

               Unit No. ^

               Test  No.
                                         Fuel

                                         Load
                                         Stack Diameter, D      &
                                                                                   0)
                                                                                   M
                                                                                   3
                                                                                   4J
                                                                                   0)

                                                                                   I
                                                                                   0)
                                                                                   4J
                                                                                   w
                                                                                    01
                                                                          1.0
                                     243

-------
CLIENT:
KVB, Inc.
Tustin, Calif.
Attn:  G.  Cato
                             KVB ENGINEERING. INC.
                                   17332 IRVINE BLVD.
                                 TUSTIN. CALIFORNIA 92GQO
                                     (7)4) O32-9O2O
                           CHEMICAL LABORATORY REPORT
DATE:  7/17/74
SAMPLES:    5  Coal Samples

KVB  CHARGE NO,:    6000

INVESTIGATION: As Requested

Sample Identification:
     No. 1  Test No. 2802;
     No. 2  Test No. 28-18; '
            April 19, 1974
                                           RECEIVED: e/ie/74
                                           ANALYZED: 6/25/74
                                           LABORATORY NO:   74119C
                                    April 17,  1974
                                      Boiler 4,  Low NOx firing,
                        No. 1
                       No.  2
73.83
5.20
0.86
1.80
10.36
7.95
1.53
52.37
13,320
12,840
70.51
5.16
0.82
1.29
15.55
6.67
1.76
48.11
11,850
11,370
Carbon, %
Hydrogen, %
Sulfur, %
Nitrogen, %
Ash, %
Oxygen (by difference)
Moisture, %
Carbon Residue, %
Heat of Combustion:
  Gross,  Etu/lb
  Net, Btu/lb

The results  of a spectrographic analysis for trace metals will be reported
as soon as available.

                                           Respectfully submitted,
                                           J-  George'Setter
                                           Laboratory Director-
                                      2-4 4

-------
RUESDAIL LABORATORIES, INC.
IEMISTS - MICROBIDLDGISTS -  ENGINEERS
SEARCH    -    DEVELOPMENT   -   TESTING
LENT
MPLE
D. No.
KVB Engineering
17332 Irvine Blvd.
Tustin, CA  92680
Attn: Hans Buening
4 Coals previously  submitted for other analyses
marked as shown
6000
                     4101 N.  FIGUERQA STREET
                     LOS  ANGELES  9OO65
                     AREA CODE 213  • 2Z5-1G64
                      CABLE:   TRUELABS
                 DATE    August 7, 1974

                 RECEIVED August 1,  1974

                 LABORATORY NO.  1052
VESTIGATION
               Determination of density
        £0
                                    RESULTS
                                                              Density (g/ml.)
      Test No.  28-2;
Boiler #4, 4/17/74
                                                            1.349
 •• r
 r ••
                                           Respectfully submitted,

                                           TRUE SDAIL LAB ORATORIE S  INC.
                                           Alvin E.  May
                                           Director  of Laboratories
                                       24 5

-------
                            K V B  ENGINEERING. INC.
                                  17332 IRVINE BLVD.
                                TUSTIN. CALIFORNIA 92GBO
                                    (7I4> O32-OO2O
                           CHEMICAL LABORATORY  REPORT
CLIENT:
           KVB, inc.
           Tustin, CA
           Attn:  G. Cato
DATE!   7/19/74
SAMPLES!  5 Coal Samples

KVB CHARGE  NO,:   eooo
INVESTIGATION:  Spectrographic Analysis of Coal -
                  Supplement to 741190
                                                     RECEIVED:  e/is/74
                                                     ANALYZED:  6/25/74
                                                     LABORATORY NO: 741190
 Sample  Identification:
   "No.  1  Test No. 28-2;
     No.  2  Test No. 28-18;
                                Boiler No. 4,  April 17, 1974
                                          S.C./  Boiler 4, Low NOx  firing, April 19, 1974
                                   Parts Per Million In Coal


Silicon
Aluminum
Iron
Calcium
Magnesium
Titanium
Copper
Barium
•Beryllium
Boron
Manganese
Lead
Nickel
Tin

No. 1
29,000
16,000
3,600
1,200
940
730
18
100
1.8
13
40
37
14
37

No.. 2
50,000
19,000
5,300
1,100
1,400
1,000
16
120
1.6
30
48
trace
14
14
 ND = not detected
                                            24 6

-------
Vanadium
Silver
Sodium
Cobalt
Zirconium
Strontium
Potassium
Chromium
              fesf
                   No. 1
                                      KVB
                                   Parts Per Million In Coal
No. 2
14
ND
660
6.8
26
120
740
33
19
ND
590
8.9
33
110
trace
39
ND = not detected
                   This completes the laboratory report for the five coal samples.
                                             Respectfully submitted,
                                             J.  George  Setter,
                                             Laboratory Director

-------
                      INDUSTRIAL BOILER DKSIGN DATA
Location No
Test No.
Unit No.
Dnit Description
Installation Date
Steam Output (103 ll»/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Teirp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/948
/fb'drtJ
^600

Comments:
                                   248

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (<£a/.///r)
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.F^O)
Register (% open)
3''
/far** /•
Afr
/


/SZ
20
0./J


2-7
A/0rt^ /,
J,T
?,2
;/.&
£03

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit
Fuel
                        t~ No

Onaoitv f%^

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combxis. Air Temp. (°F)
Stack Temp. (°F)


Fuel Temp. (°F)
Fuel Pres. ' (psig)
Fhim^r1^ Pfpc; fin H«O\

Register (% open)
3-0
A/tyri»*l>
A,r
/0.7
10,2
231
zej
&tf
o


	
	
	








SS&
3&~
dwb,
6/f


/27

-------
STACK TRAVERSE DATA
Location  No.  /^


Unit No.  f
-------
 TRUESDAIL LABORATORIES, INC.
 THEMISTS - MICROBIDLOGISTS - ENGINEERS
 RESEARCH    -   DEVELOPMENT    -    TESTING

         KVB Equipment Corp.
 CLIENT   17332 Irvine Blvd.
         Tustin, Calif.  92680
         Attn: Glenn Cato
 SAMPLE   5 Coal Samples and 2 Fuel Oil Samples, as  shown.

P.O.:  1700-43

 INVESTIGATION      Analysis and tests as requested
                                     RESULTS
          4IOI N. FIGUERQA 8TREE
          LOS  ANGELES  9 O O 6
          AREA CODE 213  •  Z25-JSI
          CABLE:   TRUELAB
      DATE  May 23, 1974

      RECEIVED  May 1, 1974

      LABORATORY NO. 122116
          SAMPLE IDENTIFICATION:
            7.  Oil  - Test #3,
~   , Boiler #1,  4-9-74
                            see  F
                                       SA-MPL6  R-6SULT3
                                    (Continued)
                                      252

-------
.RUESDAIL LABORATORIES. INC.
Page 2
LAB. NO.
                                                                          122116
     The results of the oil analysis  are as follows:

                                                     NO. 7

        Carbon, 7.                                    84.42
        Hydrogen, 7.                                  11.68
        Nitrogen, 7.                                   0.26
        Sulfur, %                                     1.59
        Ash, 7.                                        0.065
        Oxygen, 7.                                     1.99
        (by difference)

     Carbon Residue, 7.                                6.92
     (Conradson Carbon)

     Heat of Combustion:
        Gross, BTU/lb                               18,730
        Net, BTU/lb          •                       17,660

     API Gravity at 20°C                             21.9
     Viscosity, SSU, at 40°C                        292
                                            Respectfully submitted,

                                            TRUESDAIL LABORATORIES, INC.
                                                  Bandziulis
                                            Supervisor, Air Pollution Testing
                                       253

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. /£~ Test No. /£ Unit No. 3
-------
                          BOILER EMISSION MEASUREMENTS
                             AND  CONTROL ROOM DATA
Location  /5"~
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 {%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC fnom)*

S0x (ppm)*
SO2 (ppm)*
•Total Part (Ib/MBtu)

^olid Part- Hb/MBtu}



Crnr>]f o ^nnt" No



Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . Xlb./f-/f.
Pii t* 1 T^mr* { ° p \



Furnace Pres. (in.H2O)
Register (% open)

/<*-/
A/0rn* 1,
Air
47
7,3-
331
311
11.6,
O


S4o
&3










4/2
7/0'
80
466~
6.3

AWO,


-0.0$


/6~e
£0uJ>
Air
47
6.0
cf?7
£86-
13.4
O


	
	










*//
70 icil
Ji'r
4*
£7
e?e
zse
I/.8
o


	
	










4/0
7/0
7&
4s&
£3




-0,07


S6-3-
A/orme?f
Air
s/
Zf
tee
178
/o.o
o


	
	










4/0
6?a
76'
40a
•^r
48
7,f
<2
-------
                           BOILER EMISSION MEASUREMENTS
                              AND  CONTROL ROOM DATA
'Location
 Unit
 Fuel
Test No.
Test Type
Test Load (K)3 lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC fnDin)*

cr> fnnml*
ov^ i£j£uuy


•TVrt-al Part ( Ib/MBtu)

Solid Part. (Ib/MBtu)






Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow HibJMf.
Fuel Temp (°F)

. . . .

Furnace Pres. (in.H2O)
Register (% open)

S6~8
#i* ^ooe/
60
&.'
•3 1*3

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /$""
Unit  3$-SO
Fuel
Test No.
Test Type
Test Load (1Q3 Ib/hr)
Excess 02 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
SOX (ppm)*

2 *JrP"1'
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
^moV^ ^nfit" Mr*

Oo a r» i_ t v ( % }

Final Stm Pres. (psig)
Final Stra Temp. (°F)
Combus. Air Temp.(°F)
Stack Temp. (°F)
Fuel Flow K/b./#f,
Fuel Temp. (°F)
piipl PT~^Q ' /r»Qifi^

Furnace Pres. (in.H2O)
Register (% open)

/6 -/tr
}Jbrn*l.
Air
32
3,0
eo7
/
-------
cn
oo
Location No. /5 Load c? Ib/hr
Unit No. 3c?-/0 Fuel 
-------
 TRUESDAIL  LABORATORIES.  INC.


 CHEMISTS - MICROBIOLOGISTS - ENGINEERS
 RESEARCH    —    DEVELOPMENT    —    TESTING

          KVB Equipment Corp.
 CLIENT   17332 Irvine Blvd.
          Tustin, Calif.  92680
          Attn:  Glenn Cato

 SAMPLE   5 Coal Samples and 2 Fuel Oil  Samples, as shown.

P.O.:   1700-43

 INVESTIGATION      Analysis and tests as requested
                i /   32 '
                             RESULTS
                                                      41OI N. FIDUERDA STREET
                                                      LOB  ANGELES   POD6E
                                                      AREA CODE 213 •  Z25-1564
                                                       CABLE:    TRUELABS
                                                   DATE  May 23,  1974

                                                   RECEIVED   May  1, 1974

                                                   LABORATORY NO. 122116
SAMPLE IDENTIFICATION:
   5.  Coal -.Test #16^
                                                       Boiler ^10 & 13, 4-5-74
The results of the coaV=aaalysis are  as follows:
As Received:
   Moisture, %
   Carbon, 7»
   Hydrogen, 7»
   Nitrogen, 7.
   Sulfur, 7.
   Ash, 7.
   Oxygen, 7.
   (by difference)
                                                                       NO. 5
                                                                                 10.54
                                                                                 67.48
                                                                                  4.51
                                                                                  1.40
                                                                                  0.86
                                                                                  9.51
                                                                                  5.70
                            (Continued)


                                  259

-------
RUESDAIL LABORATORIES. INC.
    Heat of Combustionj
       Gross, BTU/lb
       Net, BTU/lb
Page 2
LAB. NO.
                                                                         122116
                                                                               NO. 5
               11,610
               11,190
    Dry Basis:
       Carbon, %
       Hydrogen, %
       Nitrogen, 7.
       Sulfur, 7.
       Ash, 7.
       Oxygen, 7.
       (by difference)

    Heat of Combustion:
       Gross, BTU/lb
       Net, BTU/lb
                75.43
                 5.04
                 1.56
                 0.96
                10.63
                 6.38
               12,980
               12,510
                                                                Test
                                           Respectfully submitted,

                                           TRUESDAIL LABORATORIES, INC.
                                           tgnas Bandziulis
                                           Supervisor, Air Pollution Testing


                                           260

-------
                     INDUSTRIAL BOILER DESIGN  DATA
Location No.
Test No. /7
Unit No. 3-MC{l>i0ts6& (JtfcJerJ.ee/ ^takers




Ceaf
$ 1^1 biew t

/)wbier?t
•«• t/00
•
Comments:
                                 26 1

-------
                           BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
Hf (nnml*

SO fDnml*

co_ (DDTTI^*

Total Part (Ib/MBtu)

C/-i1 i i^ T>»>-+- M V> /MRl-ii^

Boiler Efficiency (%)

Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow H !&/ f/f
Flip 3 Tpmn (°F}



Furnace Pres. (in.I^O)
Register (% open)

,'7-f
A/of"-' <•
A,r
47
/0. 6
a %
292
/O
O














4,<
47
/0.0
337
3S2

O














407
7SO
68
foe
4.6




-0.1


/7-3
Seus /4,'r
46
4,r
46
8.7
286
27
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location   £
Unit  32-J3
Fuel  C~i*J
<£oacf

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location
Unit  ^c? -
Fuel  -4- MV-^/MR•^-n^

Solid Part. (Ib/MBtu)
Boiler Efficiency (%}


Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus- Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow /('/£>.////-.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)


/7- XfT
/fu^ /4>f
46
7.3
^o^
136
/.
4g
-------
                        Location No.

                        Unit No. 3

                        Test No. /?
Load

Fuel
                                 Ib/hr
• Smoke       X   HC

O CO          A  NO.
CD

cn
      u
                   O
                   u
                         ,;<£<=
                           *«
                               B
                               S4''
                               ft(
X
o-
Sr
                                     5
                                       J±
                                                                                                          F
                                                                                                    :ui:
                              /£>
                                                              °2'
                               Emissions for Industrial  Boilers  as a Function of Excess Oxygen

-------
TRUESDAIL  LABORATORIES, INC.
  .HEMISTS - MICROBIOLOGISTS - ENGINEERS
 RESEARCH    -    DEVELOPMENT    -    TESTING

          KVB Equipment Corp.
 CLIENT   17332 Irvine Blvd.
          Tustin,  Calif.  92680
          Attn: Glenn Cato

 SAMPLE   5 Coal Samples and 2 Fuel Oil Samples, as shown.

P.O.:   1700-43

 INVESTIGATION      Analysis and tests as requested
                                32 -'3
                                .   /7
                      C/L, , /
                      Test
                                       RESULTS
                                                                41QI N. FIGUCROA BTREr
                                                                LOS  ANGELES  9OOI
                                                         "•      AREA CODE 213 •  225-IS
                                                                CABLES   TRUELAG
                                                            DATE  May 23,  1974

                                                            RECEIVED  May  1,  1974

                                                            LABORATORY NO.  122116
         SAMPLE IDENTIFICATION:
          _ 5.  Coal - Test #16,
                                                      . Boiler #10 & 13, 4-5-74
         The results  of the coal^analysis are as follows;
         As Received:
            Moisture, 7,
            Carbon,  %
            Hydrogen, 7»
            Nitrogen, %
            Sulfur,  7.
            Ash, 7.
            Oxygen,  7,
            (by difference)
                                                                                NO. .


                                                                                10.5
                                                                                67.4
                                                                                 4.5

                                                                                 0.£

                                                                                 5.7
                                     (Continued)


                                          266

-------
. RUESDAIL LABORATORIES. INC.
     Heat of Combustion
        Gross, BTU/lb
        Net, BTU/lb
Page 2
LAB. NO.
                                                                          122116
                                                                               NO. 5
               11,610
               11,190
     Dry Basis:
        Carbon, °L
        Hydrogen, %
        Nitrogen, 7.
        Sulfur, 7.
        Ash, 7.
        Oxygen, %
        (by difference)

     Heat of Combustion:
        Gross, BTU/lb
        Net, BTU/lb
                75.43
                 5.04
                 1.56
                 0.96
                10.63
                 6.38
               12,980
               12,510
                                                                 Te6t
                                                                             ' '3
                                            Respectfully submitted,

                                            TRUESDAIL LABORATORIES,  INC.
                                            l^nas Bandziulis
                                            Supervisor,  Air Pollution  Testing
                                          267

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. /5~ Test No. 36 Unit No. «?-/
Unit Description / • r- ^ •/*/•?; ,^ —
r -jcs K> e <~ i & r risri'j&c0
S33
182

/ Jvpcn'er teSarr 
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /5~
Unit  £?-/
Fuel  A/6 f - O
Test No.
Test Type
Test Load (1C)3 lb/hr)
Excess 02 (%)
NOX (ppm) *
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (com)*

qo fnnm}*

SO-> (DDIH)*

Total Part (Ib/MBtu)

Solid Part. (Ib/MBtu)

Rnil^f T** f f i r* i pn r*\7 (^^

Smoke Spot No .

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp.(°F)
Conibus . Air Temp. (°P)

Stack Temp. (°F)
PUG! Flow

Fuel Temp. (°F)
Fuel Pres. ' (psig)


Register (% open)

3& -/
/0ay /0£k/
/z
9.0
3

-------
                            KVB ENGINEERING. INC.
                                  17332 IRVINE ULVO.
                                TUSTIN. CAUrONNIA 026BO
                                   (714) O3Z-9O20
                          CHEMICAL LAEORATC.1Y REPORT
CLIENT:
KVB,  Inc.
Tustin, CA
Attn: G. Cato
DATE:   7/22/74
SAMPLES:    8 Fuel Oil Samples

KVB  CHARGE  NO,:     eooo

INVESTIGATION,'   Spectrographic Analysis
                  Supplement to Lab No. 741190
                                         RECEIVED:   6/26/74
                                         ANALYZED:   7/13/74
                                         LABORATORY NO:'  741190
       Sample Identification:
 No. 8   Test 36;
        April 11, 1974.
                                               Soiler #1, Bldg.  2,
                                            5*6 E
                                                       SAMPLE  12.6SOL.T5
                                        270

-------
      e?
              .                    KVB
     />.//
                                                                    No. 8
Carbon, %                                                            85.78
Hydrogen, %                                                          11.90
Ash, %                            '                                    0.055
Carbon Residue, %                                                     7.38
Flash Point, °C                                                      108
Aniline Point, °C                                                      *
Heat of Combustion:
    Gross, Btu/lb.                                                   18,830
    Net, Btu/lb.                                                     17,740
API Gravity                                                          23.3 at 70°F
Nitrogen, %                                                             -28
Sulfur, %                                                             1-72
Oxygen, %                                                               -27
Viscosity at 40°C                                                    175
* Sample Oil too dark to determine Aniline  Point
** To be turned in at a later date
                                              Respectfully Submitted,
                                               I'-Z'M^r
                                          Js^/3 J. George Sotter
                              2 7 1            Laboratory Director

-------
     KVB
       Parts Per Million  in Oil
Vanadium

Nickel

Iron

Tin

Magnesium

Silicon

Manganese

Lead

Aluminum

Calcium

Molybdenum

Copper

Sodium

Zinc

Titanium

Cobalt

Strontium

Chromium

Barium .

Phosphorus

Silver


12) » not detected
*There vas insufficient ash for a  spectrographic analysis.
                                        No. 8

                                        200.

                                          8.8

                                          6.6

                                          1.5

                                         13.

                                         14.

                                          0.36

                                          3.1

                                        :  1.6

                                          6.6

                                          0.12

                                          0.04 A

                                          6.6

                                          9.4

                                          0.18

                                          0.10

                                           NO

                                          0.72

                                           KD

                                         31.

                                           KD
                 Respectfully submitted.
272
                                              IY George SorJter
                                             Laboratory Direct

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. /& Test No. /& Unit No. £
Unit Description /kjfer g^-fe,. K/?r(Ss farrt&Ce. Typ e te» tf
-------
                          BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit 2
Fuel 3?
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
en fnrwtit*
&W Vppiuy
SO»> foDml*

Total Part. (Ib/MBtu)
Cnl i A Pa-rt- MH/MRt*n\



Smoke Spot No.


Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)

Stack Temp. (°F)


Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)

/o-/
***"''
se
3,7
/8o
/78
/3
O
	







	


-J;r
^_y ff ^2
i£t* f
eio
2oq
ts.o
0 '
	




	




	


330
4/0


422


/00
4*~
-0,2


/0-6
Air''
. 33,3-
7.6
2?
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  2
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
EC (ppm)*
X
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/ff-8
A/or»l.
45-
6.O
^/o
'aw
/M
o


















400
. :
fll/tfLs,
boo


J0o
tt/
-0.&-
6f'£S-
/&- *r
;0~/o
A,r
fJ
&s
ej?

-------
CD

         u
                           Location  No.
                           Unit  No.  (Dr-
                           iest  No.
Load"  j'c°y &&& ib/hr
Fuel # £ &• /
• Smoke
O co
X  HC
A  NOV
                                                                  o2,  %
                                   I1'-• KSJ ons for Industrial Boilers  as a Function of Excess Oxygen

-------
                 STACK TRAVERSE DATA
Location No. /6

Unit No.  <3

Test  No.  SO-/
Fuel

Load
Stack Diameter,
       Ib/hr
D
                                           duct
                                                                   fa
                                                                   o
                                                                   JJ
                                                                   (0
                                                                   Q)
                                                                   E-i
                                                                    U
                                                                    (0
                                                                    -P
                     277

-------
  K V  B ENGINEERING. INC.
        17332 mVINE BLVD.
     TUSTIN. CAUFOMNIA 026BD
             D32-9O2O
CHEMICAL LAEORATCEY REPORT
CLIENT:
          KVB, me.
          Tustin,  CA
          Attn:  G. Cato
SAMPLES:   8 Fuel Oil Samples

KVB CHARGE NO, :    6000
I N VE ST I G AT I ON :   spe .trographic Analysis
                  Supplement to Lab No. 741190
       Sample Identification:

           No. I  Test 10;
     , April 22,  1974
                              DATE:    7/22/74
                          RECEIVED:    6/26/74
                         'ANALYZED:    7/18/74
                          LABORATORY NO :  741190
                         Bid. 501.
                         PA6-E
              278

-------
  Te* /  /o
Carbon, %-                      85.89  ,
Hydrogen, % '                   11.87
Ash, %                           0.043
Carbon Residue, %                5.23
Flash Point, °C                138
Aniline Point, °C                 *
Heat of Combustion:
    Gross, Btu/lb.             18,930
    Net, But/lb.               17,850
API Gravity                     20.5 at 70 °F
Nitrogen, %                       .29
Sulfur, %                        **
Oxygen, %                        **
Viscosity at 40°C, SSU         240
* Sample Oil too dark to determine Aniline Point
** To be turned in at a later date
                                               Respectfully Submitted,
-KT/2
                                               J. George Setter
                                 27 Q
                                 ' J           Laboratory Director

-------
                                KVB
                        Ko. 1
Vanadium
Nickel
Iron
Tin
Magnesium
Silicon
Manganese
Lead
Aluminum
Calcium
Molybdenum
Copper
Sodium
Zinc
Titanium
Cobalt
Strontium
Chromium
Barium
Phosphorus
Silver
140
15.
23.
€.«
11.
6.0
0.36
0.95
0.77
22.
0.11
0.056
23.
2.0
0.56
0.43
0.47
0,60
KD
HD
KD
                                     Parts Per Million In Oil
ND «• not detected
                                     280





                              (continued)

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No. 7
Unit No. / -&
Unit Description
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F) ffi*£atef

/?6 7
no
J° I
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /7
Unit   T- 6
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (nom)*

en fnnm^*

cr) fr>nm^*

fn-t-al Part flb/MBtu)

CD! i A Part (Ib/MBtu)

Boiler Efficiency (%)



Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)j^/^
Fuel Flow Gial./Mi't'/.
T>ii£il Tornr-* f°T-M

Fuel Pres. ' (psig)
Furnace Pres. (in.l^O)
Register (% open)

7~l
X^-/.K-^ •
4-'r
38
S.3
M
isq
11,8
o
















M2
36o
3eo
S3c
/0.V
A /-.
/7fc*/£7.
£-&
S.o
fasi *• /SjSJ

7~
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  / 7
Unit  T- 8
Fuel / 
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp.('F£3££r
Fuel Flow 5*{?.
6&
J,tT
/co-/0 /.
/4,r
8s-
f.f
t8
/-;z
AIT faff.
83
£.2
/06
/03
S/,4
O
















Ma
3&c
3?o
^3o
/0.S'


^"7
0.0
70 -/&&
r~/s
/4/r fee?.
. 8e
6.6
W
M
Me
0
















/te
36&
3f Kcff,
8S-
6.2

/a*


&&
0.0
/oo -TO
 at 3% O  dry
                                        283

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM  DATA
Location  /~/
Unit  T- &
Fuel / 6
4i'r £»<•&.
80
6&
6
-------
ro
CO
en
         6
         a
                          Location No. /
                          Unit No.  T- 8
                          Test No.  7
Load
Fuel
e?e> c  Ib/hr
• Smoke
O co
X  HC
A  NOV
                                 Emissions for Industrial Boilers  as  a Function of Excess Oxygen

-------
                STACK TRAVERSE DATA
Location No. J7
Unit No.  r-8
Test No.  7
Fuel
Stack Diameter, D
                                        ,duct
                      Ib/hr
                       se"
                                                      l.o
                        286

-------
                           K V B ENGINEERING. INC.
                                 17332 IRVINE BLVD.
                              TUSTIN. CALirONNIA 026BO
                                  (7M> 032-9020
                         CHEMICAL LABORATORY REPORT
L1ENT:   KVB, inc.
         Tustin,  CA
         Attn: G. Cato
           DATE:    7/22/74
>.iviPLES:    B Fuel Oil Samples

/B CHARGE NO, :    6000

t'VESTIGATION:   Spectrographic Analysis
                 Supplement to Lab No. 741190
      RECEIVED:    6/26/74
      ANALYZED:    7/18/74
      LABORATORY NO:  741190
      Sample Identification:
          Ho. 2  Test 7;
April  29, 1974.
                                SAMPC5
                   7
                                       287

-------
                                   KVB
            7-0
   Test    7
Carbon, %
Hydrogen, %
Ash, %
Carbon Residue,  %
Flash Point, °C
Aniline Point,  °C
Heat of Combustion:
    Gross,  Btu/lb.
    Net, But/lb.
API Gravity
Nitrogen, %
Sulfur, %
Oxygen, %
Viscosity at 40°C, SSU
 No." 2
  87.22
  12.31
  0.004
  0.033
  93
  51.6

 19,340
 18,220
r 33.2 at 70°F
   .01
   .18
   .28
  34.2
                             288
                                              Respectfully Subraitt-ed,
   J. George Sotter
   Laboratory Director

-------
                              KVB
*/*//'/ / - S
Af^/ 7
Vanadium
Nickel
Iron
Tin
Magnesium
Silicon
Manganese
Lead
Aluminum
Calcium
Molybdenum
Copper
Sodium
Zinc
Titanium
Cobalt
Strontium
Chromium
Barium
Phosphorus
Silver
Parts Per Million in Oil
No. 2 '
0.15
0.15
25.
0.015
0.076
1.4
0.20
0.14
0.039
0.040
ND
0.056
ND
ND
0.034
ND
KD
0.048
ND
ND
ND
ND » not detected
                                   289




                             (continued)

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. <£>
Unit Description
Installation Date
Steam Output (103 lb/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F)

Primary Air Temp (°F)
Stack Temp (°F)

/^36"
/
^  Ambt  /
^ 700

Comments:
                                 290

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit   <£
Fuel  #
Test No.
Test Type
Test Load (1Q3 lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC fonml*

CQ loom)*

SOn (ppm)*

Tr^t-^T Pa>-+- M"K/MRt-ii^

Solid Part (Ib/MBtu)



Smoke Spot No

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp (°F)

Stack Temp. (°F)
Fuel Flow . fo/J/r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
9- )
Base
7/
7,4
Z46
S^3
J&7
O










£•3
f>2




Jr w. /.
Aif
67
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70
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 -g
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3Z4
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6<7o
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e/e
73-
-0./&
100
9-7
tf> Jir
7
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /&
Unit 2
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
up fnnm)*

SOV (ppm)*
CO fnriTn^*
2 ' ™&
TV^l-al P^yf- M K/MR1~n \

Soli d Part ( Ib/MBtu)

Rni I^T "P^^ir*! f»nr*v ( % )



On^r1! t^v f %)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
PomVinc: AT T TPTTID f°P^

Stack Temp. (°F)
Fuel Flow /£.///r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pros. (in.I^O)
Register (% open)
3-8
A/tyr vt* /.
^ti-
ro
Zo
43G
>A t^* Jn _

70O
ttrs'
J#tT
7;
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350
430


6&8
43^
Mf
96
-
-------

1
u
Location No. f& Load /f, &&& Ib/hr • Smoke X HC
Unit No. c? Fuel ^^ &>/ O CO A NO
Test No. <7




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                              02,
Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                                STACK TRAVERSE DATA
o
OJ
w

-------
                            K V B  ENGINEERING.  INC.
                                 17332 IRVINE BLVD.
                               TUSTIN. CAUIrONNIA 0268O
                                   <7M) O32-9OZO
                          CHEMICAL LABORATORY REPORT
CLIENT:
KVB,  Inc.
Tustin, CA

Attn: G. Cato
SAMPLES!    8 Fuel Oil Samples

KVB CHARGE NO, :    6000

INVESTIGATION:   Spectrographic Analysis
                  Supplement to Lab No. 741190


       Sample Identification:
DATE:   7/22/74
                                         RECEIVED:   6/26/74
                                         ANALYZED:   7/18/74
                                         LABORATORY NO:   741190
                                                 2
           No. 4  Test 9-8;
                  May 9, 1974.
                                       , Boiler No. 2,
                         irC(L
                                F£u<_0t
-------
                ,*                 KVB
            L^   /£$
          ^
                                                                     NO. 4
Carbon, %-                                                            86.34
Hydrogen, % "                                                          12.18
Ash, %                                             .            >        0.031  •
Carbon Residue, %                '                                      5.89
Flash Point, °C                  ,                                    129
Aniline Point, °C                                                       *
Heat of Combustion:
    Gross, Btu/lb.                                                   18,420
    Net, But/lb.                                                      17,310
API Gravity                                                    it 70°F 21.8 at 70°F
Nitrogen, %                                                             .26
Sulfur, %                                                              1.04
Oxygen, %                                                               .15
Viscosity at 40°C, SSU                                               198
* Sample Oil  too dark  to determine Aniline Point
** To be turned  in  at  a later date
                                              Respectfully Submitted,
                                                    <4- 'JJ- Ct
                                            /s J. George Sotter
                                              Laboratory Directo

-------
              /&
                                  KVB
         ^
        9
Vanadium


Nickel


Iron


Tin


Magnesium


Silicon


Manganese


Lead


Aluminum


Calcium
       i

Molybdenum


Copper


Sodium


Zinc


Titanium


Cobalt


Strontium


Chromium


Barium


Phosphorus


Silver
Parts Per Million in Oil
                               No. 4


                                 90.

                                 16.


                                  8.4


                                  4.6


                                 13.


                                 13.


                                  0.53

                                  2.0

                                  3.1


                                 ii.

                                  0.099


                                  0.13


                                 15.


                                  1.3


                                  0.24


                                  0.22


                                  0.43


                                  0.84


                                   KD


                                 trace

                                  0.002
1ID » not detected
                                       297



                                (continued)

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
                                Test No.
Unit No. 3
Unit Description
                    Q
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Ten?) (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
»
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F)

Primary Air Ten^> (°F)
Stack Temp (°F)

Comments:
Burner A/u»/£>erj
W/6
/c>s~
3?o
b3o

Waterfvbe.
/s -/csrt?e'S3
3-83
4
#6 &;'
^e/&

•^ boe?
^^25-

0 ©
                                     298

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location  /Q
Unit   3
Fuel  # <£"
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppra)*
NO (ppra)*
C02 dry (%)
CO (ppm)*
HO fnnm}*

or) ( nnm \ *
OW VPPUI/


Tnf-^ 1 P^yf- f 7 H/MR1-11 1

Solid Part Hh/MRt-ii)

UniloT" P'ffrir>ip»n r*\r f 5- ^

Smokp ^nnt" No

On^r-i f-\r f %}

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
J^uel Flow /6./A/r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
r
gc
7,&
2V
287
10.8
O


S"S1£~
5 &S
/i S3 S~
y&3










381
430
4ec
446-
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320
^3o
370
Stt
337^
^&6
£-3
-as
/&&
e/-Q
/0u2 /oacf
37
8.7


-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  3
Fuel  # £ &,/
Test No.
Test Type
Test Load (103 lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (nnm)*

SO (DDITI)*
j\
co« /nnm)*

Total Part (Ib/MBtu)

c;n1 i rJ P^rf (Ib/MRtuI





On^r*i t~v f%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow /£, //-/r
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Reoister (% open)

'r
79f&
£,f
ees"
C?c?5~
//5
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oy




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70 -70
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3/8
430
bsc?
^2&
^475'
(?&e
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  3
Fuel  #
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppra)*
C02 dry (%)
CO (ppm)*
HP fooml*

en (rrom)*

cr\ fnr>Trn*

Tnt-^l Par"h MH/MRi-n^

Col i rl PA ft- MK/MR-t-n^

Rr> 1 "\ f^r Ffrf:iri'i<=>n r"\7 ^ §: }

Smoke Spot No

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow /6///r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)

 goos
7&
6.3
231
^2o
//,£'
o
















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 at  3%  O  dry
                                         30 1

-------
         a
CO
O
                          Location No.
                          Unit No.  -3
                          Test No.
Load  &
-------
    STACK TRAVERSE  DATA
Location No.

Unit No.  3

Test  No.
J8
Fuel

Load   &£?,

Stack Diameter,
                                    Ib/hr
                              duct
                                                 ^00
                                                       0)
                                                       M

                                                       4J
                                                       10
                                                       M
                                                       0)
                                                       0)
                                                       EH
                                                       JJ
                                                       to
                                                        10
            303

-------
                            K V  B ENGINEERING. INC.
                                  17332 IRVINE BLVD.
                               TUSTIN. CALIFORNIA 0268O
                                       C32-9020
                          CHEMICAL LAEORATCr-Y REPORT
CLIENT:   KVB, inc.
           Tustin, CA
           Attn:  G. Cato
SAMPLES:    8 Fuel Oil Samples

KVB  CHARGE  NO,:     eooo

INVESTIGATION:   Spectrographic Analysis
                  Supplement to Lab No. 741190


       Sample Identification:
       DATE I    7/22/74
   RECEIVED:    6/26/74
   ANALYZED:    7/18/74
   LABORATORY NO:  741190
           ^/
           No. 3   Test 21;'
,  Unit 3, May 2,  197A.
                             F" O LL OOI f NJ £-
                                            /2_£TSOLT5
                                         304

-------
                                   KVB
 (/<**•/•
 Test
Carbon, %-
Hydrogen, %
Ash, %
Carbon Residue ,  %
Flash Point,  °C
Aniline Point, °C
Heat of Combustion:
    Gross,  Btu/lb.
    Net, But/lb.
API Gravity
Nitrogen, %
Sulfur, %
Oxygen , %
Viscosity at 40°C,  SSU
            No.  3
             85.72
             11.95
              0.032
              5.41
            129
            18,910
            17,820
             22.9 at 70°F
               .26
              1.03
              1.01
            195
* Sample Oil too dark to determine Aniline Point
** To be turned in at a later date
                                              Respectfully Submitted,
                                305
/s J. George Setter
  Laboratory Director

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. /g Test No. cr^? Unit No. fy
unit Description f?,-/e~ Boiler, 6^ria/ A/0. 34?-?
/ '
Installation Date
Steam Output (103 Ub/hr)
Design Pressure (psig)
Final Steam Temp ( °F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

WtS"
/6G
520
b^o

\(/aterfub
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /&
Unit  4
Fuel # r-im ^ *
t>ux ippm;
CO^ fnnml*

Tnt-al Pa-rt- MH/MR-H-^

c<-»1 -i ft T>aT-+- MVi/MR4-ii^



SrnoJce Spot No

Opacity (*•)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow /6.///r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)

es-/
Bose
/30
6.8
242
ess
H,0
O


S—f, "}
3v3
£~">O
JdV




S3 /
O6




3J4
43G
&0
40f
7?3&
20r
&
9o
-o./6


c?£>- 7
4/e?ri~it.
/}>'f
/So
7^
237

-------
                          BOILER EMISSION MEASUREMENTS



                             AND CONTROL ROOM  DATA
Location /&
Unit 4
Fuel / £ Oi/
Test No.
Test Type
Test Load (103 lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (com)*

CQ loom)*

«Q /DDm)*
2 \¥f /
TVit-al Part- n V>/MRi~ii)

Solid Part (Ib/MBtu)

' 1 Ff f" ' enc CM
y i °/
, „



Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow /£>///r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H-,0)
Register (% open)


ez-8
Sou* /f,r
120
6,5-
236
227
fl.O
O
















3/o
43&
•5~fy<2
bofy
?
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location /Q
Unit  fy
Fuel / £  &>'/
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppra)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu) "
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow tb/Mr.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
^-/s
fZgCOS
tee
9,7
'
-------
CO
O
      I
      a
u
K
                       Location No
                       Unit No. ^
                       Test No.
Load  /J"£?,
Fuel  ^<<
                                                         Ib/hr
• Smoke
O CO
X  HC
A  NOV
                              Emissions for Industrial Boilers  as  a  Function of Excess Oxygen

-------
                  STACK TRAVERSE DATA
Location No.  18


Unit No.  ^


Test  No.  c?c?-/6
Fuel


Load

Stack Diameter,
                                            ,
                                            duct
Ib/hr

/> 7 "
^ '
                                                                    0)
                                                                    ^

                                                                    4J
                                                                    IT)
                                                                    ^
                                                                    0)
                                                                    a
                                                                    e
                                                                    0)
                                                                     4J
                                                                     W
                         3 1 1

-------
                            K V B ENGINEERING. INC.
                                  17332 IIIVINC BLVD.
                                TUSTIN. CALIrOF
-------
       ' / i c1 c*
  Vu.-f  
-------
                                  KVB
 6
          ^^.
 Vanadium


 Nickel


 Icon


 Tin


 Magnesium


 Silicon


 Manganese


 Lead


 Aluminum


 Calcium


 Molybdenum


 Copper


 Sodium


 Zinc


 Titanium


 Cobalt


 Strontium
          >

Chromium


Barium


Phosphorua


Silver
Parts Per Million in Oil

                Ho. 3


                100.


                  9.9


                 12.


                  1.5


                 11.


                  8.0


                  0.38


                  2.4


                  0.77


                 10.


                  0.077


                  0.17


                 24.


                   IS)


                  0.15


                  p. 096


                  trace


                  0.20


                   KD


                   KD


                   KD
!ZD «• not detected
                                        3 1 4
                                (continued)

-------
                    INDUSTRIAL BOILER DESIGN DATA
Location No.
                              Test No. /
Unit No. /
unit Description
                                -/ -
                                            &0*'/er  fy/oe
Installation Date
Steam Output (10 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F) .

Primary Air Temp (°F)
Stack Temp (°F)

/?7
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel
Test No.
Test Type
Test Load UO3 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (DDID)*

c;O ^nnm}*
ou \ppm/
A


Tot-al Part flb/MBtu)

c;o1 \ <\ Pflrt- Ob/MRtu}

Boil GIT Ef f i cioncy (% )

Smoke Spot No



Final Stm Pres. (psig)
Final Stm Temp. (°F)
fVimHnt: Air T^mo f °F^

O+- =a*-V Tomr^ ^ °P ^

Fuel Flow /5 /7/r/
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.F^O)
Register (% open)
/-/
/// x^/r
/4-S
b*f
t*?3
4/7
&8
O
















M0
37£^ X^//-
/S"
Z-3
33g
332
/4.7
<LLP rfi f
w.s
/.6
276
?7/
M.6
e33
















/£-&
37&





-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM  DATA
Location
Unit /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO 2 dry (%)
CO (ppm)*
un (nrim^*
n^ ^ ppm ;
SO (nnm)*

Cnrt frinTrO*
2 \PPI[1/
Total Part (Ib/MBtu)

^nl i ri P^vt- f 1 H/MRt"n^



Srnoko Spot No

ODAPI ^-\r ( % }

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus Air Temp (°F)

'^fflr'V Tomr-i I°V\

J^uel Flow (&PtfJ
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/-8
it&aj /0&C/
S.7
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8.2
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/^?
37C

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374
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J>,6
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77
C>,^ 7
/'&&
 at  3% o  dry
                                            3 1 7

-------
CO

DO
         ft
         Qt
                          Location No.
                          Unit No.  /
                          Test No.  /
Load
Fuel
Ib/hr
• Smoke
O CO
X  HC
A  NO,
                                 Emissions  for  Industrial  Boilers  as  a Function of Excess Oxygen

-------
Location No.


Unit No.  /

Test  No.   /-//
STACK TRAVERSE  DATA




        Fuel


        Load

        Stack Diameter,  D
                                           duct
Ib/hr

 30"
                                                                    4-1
                                                                    fl
                                                                    ^1
                                                                    0)

                                                                    I-
                                                                    o
                                                                    u
                                                                    (0
                                                                    4J
                         D/D Duct
                        3 1 9

-------
                      INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No. <£
Unit No. /
Unit Description
Installation Date
Steam Output (10 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft }

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Tenp at Burner ( °F)

Primary Air Temp (°F)
Stack Tenp (°F)

/r




# ^ <^//
c'OC

/)wbi<2tft
4g
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM  DATA
Location
Unit  /
Fuel  #
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO ( nnm \ *

HP (nnm^*

SO (onm}*

SO- (nnm^*

Total Part (Ib/MBtu)

^nlir? P.a vt- M H /MR t-Ti^

Boiler Efficiency (% )



Opacity (^)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus . Air Temp (°F)

Stack Temp (°F)

Fuel Flow (& PrfJ
Fuel Temp. (°F)
Fuel Pres. (psig)
_Furnace Pres. (in.H2O)
Register (% open)
2~/
t/i Air
M.2
£.6
bea
33S
//<£

 r K-/ '
Ai'r
#.7
4.3
333
33S
12.8
/-\
u
















J&o
37&




-
60 >*,e
S4.7
4.4
333
336
12.3
/^
V


/•% -7(2
/ 3 /&
1 "2 s^S]
'Ob y




C j£~
0$




/£&
37
-------
                                STACK TRAVERSE DATA
o
-<£>
Fuel


Load

Stack Diameter, D
Ib/hr
                                                          duct
                                    *80
                                                                            4<7o
                                                                            46o
                                        322  .

-------
CO
N3
CO
        a,
u
                          Location No.
                          Unit No.  '
                          Test No. £
                                        Load
                                        Fuel
"<'    Ib/hr
>&'7
• Smoke
O co
X  HC
A  NO^
                                           for Industrial Boilers as  a Function of Excess Oxygen

-------
                            K  V B ENGINEERING. INC.
                                  »7332 II1VINC fcUVD.
                                TUSTIN. CAUIFOHNIA C.26BO
                                        O32-9O2O
                          CHEMICAL  LAEORATCP.Y REPORT
CLIENT:   KVB, inc.
           Tustin, CA
           Attn:  G. Cato
SAMPLES!    8 Fuel Oil Samples

KVB CHARGE  NO, :    eooo

INVESTIGATION:  Spectrographic Analysis
                  Supplement to Lab No.  741190


       Sample Identification:
                                             DATE:    7/22/74
                                         RECEIVED:   6/26/74
                                         ANALYZED:   7/18/74
                                         LABORATORY NO:   741190
                                                 /
No.  5   Test 1-10;
                                          Unit 1, May  13, L97A,
           .v • L fl   ~ o L c.
                                           ^ J c5-  P A £- e~
                                         324

-------
                                   KVB
      '//^x A?
      /   /
                               No.  5
Carbon, %                   '86.08
Hydrogen, %                     10*37'
Ash, %                           0.044
Carbon Residue,  %               11.43
Flash Point, °C                 134
Aniline Point,  °C                 *
Heat of Combustion:
    Gross,  Btu/lb.              18,280
    Net, Btu/lb.                17,340
API Gravity                     11.3 at 70°F
Nitrogen, %                       .44
Sulfur, %                        **
Oxynen, %                        **
Viscosity at 40°C              688  (at  60°C)
* Sample Oil too  dark  to determine  Aniline  Point
** To be turned  in at  a later  date
                                               Respectfully  Submitted,
                                          4i.-/2 J.  George  Setter
                               325            Laboratory Director

-------
                                 KVB
(St.t-f /
T
-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. /
Unit Description
                  Hoc/?/
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit   /
Fuel  #
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
CQ fnom)*
•*•


Total Part (Ib/MBtu)

Cr>1 T H PAi-t- Mh/MRt-ii^







Final Stm Pres. (psig)
Final Stm Temp. (°F)
Comb us . Air Temp. (°F)

Stack Temp. (°F)
Fuel Flow (^/?rfj
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in .I^O)
Register (% open)
&?-/
Afar*-' '•
Ait
/-6~
Base
/?
3.6
66
6S
/2,6
&e


&2

54

6>.0378

&• &6 3<-f

&S




/5V
37
-------
                 STACK TRAVERSE DATA
Location No.

Unit No. /

Test  No.
Fuel

Load

Stack Diameter, D
Ib/hr
                                           duct
                                                           1.0
                                                                   Q)
                                                                   EH
                                                                   O
                                                                   rt
                                                                   4J
                                                                   in
                                                                    to
                          329

-------
co
cu
o
        I
                          Location No.  /
                          Unit  No.   /
                          Test  No. £'
-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No. S3
Unit No. /
Unit Description
              &&i'/er
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Teirp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft }

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F)

Primary Air Temp (°F)
Stack Temp (°F)

/?7<7
/7.£T
ego
t/06

]t/&tertub&
V'g-8
327
33 a

/ fa her 4ir /We>w//??>o/ tfc/rwer




#bi
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /v
Unit   '
Fuel  # ? &,
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
S02 (ppm)*
Total Part (Ib/MBtu)

col i d Part (Ib/MBtu)

Boiler Efficiency (%)



On^r-i t\7 (%>}

Final Stm Pres. (psig)
Final Stm Temp. (°F)
PrrniViiic: Air T<=>mr> f°F}

Stack Temp. (°F)
Fuel Flow (& pfij
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.H20)
Register (% open)
S3-1
&&6Z1
/3. 8
3.0
9/
6




/*0
37&

/ii^fty.
3~00
/•,g
/03
le/
J2.<2
O
tj












/36
37&


4g
-------
                  STACK TRAVERSE DATA
u
o
w
\
-p
in
>1
4J
•rH
u
o
rH


X
O
(0
4-1
w
Location No.

Unit No.

Test  No.
                                                                  Ib/hr
                                          Stack Diameter, D,
                                                            duct
                                                                      0)
                                                                      M

                                                                      jj
                                                                      m
                                                                      Vj
                                                                      0)
                                                                      U
                                                                      <3
                                                                      4J
                                                              1.0
                           333

-------
o,
o
                  Location No.  /
-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. /
Unit Description
                                  -/ -
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Ten?> (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/?7
-------
                         BOILER EMISSION MEASUREMENTS
                            AND CONTROL ROOM DATA
Location
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
SO (ppm)*
A
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No .
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow / (
-------
CO
CO
      a
      o
      X
                        Location No.
                        Unit No.  /
                        Test No.
Load
Fuel
      Ib/hr

-------
                               STACK TRAVERSE DATA
u
0)
w
-U

•H

0

0
              Location No.


              Unit No.  /


              Test  No.
Fuel


Load

Stack Diameter, D
Ib/hr
                                                         duct
                                         338

-------
                          K V B  ENGINEERING.  INC.
                                17332 IRVINE bLVD.
                              TUSTIN. CALIFORNIA 026BD
                                  C7I/.) 032-9O2O
                        CHEMICAL LABORATORY REPORT
 IENT:   KVB, inc.
         Tustin, CA
         Attn:  G. Cato
..MPLES:    8 Fuel Oil Samples

B  CHARGE  NO,:    6000

VEST I GAT I ON.1  Spectrographic Analysis
                Supplement to Lab No. 741190


     Sample  Identification:
               DATE :   7/22/74
          RECEIVED:   6/26/74
         -ANALYZED:   7/18/74
          LABORATORY NO:  741190
                  /
           />//
          No. 6   Test 52-5;
Unit 1, May 16, 197A,
                       Fo /?   :J A N^ PL (L
                                         339

-------
Carbon, %

Hydrogen, %

Ash, %

Carbon Residue, %

Flash Point, °C

Aniline Point, °C

Heat of Combustion:
    Gross, Btu/lb.

    Net, Btu/lb.

API Gravity

Nitrogen, %
Sulfur, %

Oxygen, %

Viscosity at 40°C
No. 6

 87.38

 12.44

  0.001

  0.036
 88

 54.4


19,470

18,340 '

1 34.8 at 70'
   .006

   .06

   .12

 33.0
                                  340
                                               Respectfully Submitted,
   J. George Setter
   Laboratory Director

-------
                                 KVB
        /

       S3, S3,
                                   Parts Per Tiillion in Oil
                                       No. 6


Vanadium                                 *


Nickel


Iron


Tin


Magnesium


Silicon


Manganese


Lead


Aluminum


Calcium


Molybdenum


Copper


Sodium


Zinc


Titanium


Cobalt


Strontium


Chromium


Barium .


Phosphorus


Silver
KD = not detected
       vae Insufficient ash for a  spectrographic analysis.
                                              Respectfully submitted,
                                                    X?               >^

                                              Q • J^Ti^^^U^^

                                              JY George Setter

                                  341        Laboratory Director

-------
    INDUSTRIAL BOILER DESIGN  DATA
Location No. /^ Test No. /93~-
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  £?
Fuel  #
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
X
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow &f*r/
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/&TV
3o*e
/4
3.1
/6
A/or u-t '.
/fy
2.2
/77
/77
13 J
e
-------
                           BOILER EMISSION MEASUREMENTS
                              AND  CONTROL  ROOM DATA
Location
Unit  r>
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
X
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part.(lb/MBtu)
Boiler Efficiency (%)
Smoke Spot No .
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow 6Pr-i
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.H2O)
Register (% open)
/atr. g
f 7 ^J g>
£& i*~?
tf.g
-^ *7
J /7 /f
/#4
I ^ "O
0
0










3.*
£..
w
3.0
M-J
M 7
/3
0
0










2


/S0


V&
f&8
£3

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  .&
8<2
/
o
0










e.s

&
/tt


#£-
S°4
3
4
/~
-5
/£&


/W
403
as
 /*
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•'
407
 #
. M.I
/,3
MS
S30
/4
3s
&










4
/• —
^
&e


/
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  2
Fuel
Test No.
Test Type
Test Load (1C>3 Ib/hr)
Excess Q>2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
SO (onm)*


^"^2 »PP'n'
Total Part Hh/MRtu)

C/-\1 i /3 Oavf- MH /Mn-hil ^

. n -c*ff ' /Q. \





Final Stm Pres. (psig)
Final ^tm Tpmn ( °F)

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow &Pn
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.f^O)
Register (% open)
W7-&
F&R
M.fy
3.
0










s-~
£


&0


/GO
^00
<=>,/
Za^
43
0,3
66
ws ~e
SCA
W
S
66
W0-*
5CA
/3.0
a/
136
126
/3
o
o










/~- ."
& ,&


J5~&"


/0&
s&y
'
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  £
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow ~,&M
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H-,0)
Register (% open)
we - 7
$CA
/3.6~
3
e2.2
0
fa




0.027
a.caj
i^J r^
(t
f
/*-/


& ^
^2 ' J ' £/
e.3
&a
4s~
G.36~
66
/0*
'.'6
ass
£6
 at 3% O  dry
                                         347

-------
                          BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  £?
Fuel
Test No.
                                                                   /
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit e
Fuel
Test No.
Test Type
Test Load (1Q3 Ib/hr)
Excess O2 {%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
Q/-V fr-iniM*
ou^ ippmj
CO /T-*T~»TTt^*

Total Part (Ib/MBtu)

Cr-\l -i /} Da v-J- M V* /MQ-f-ii ^

Boiler Efficiency (%)
Smoke Spot No.
. / 0 \
Opacity (-s)
Final Stm Pres. (psig)
Final Ci-ni Tomri f ° "P^

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . (-jPrt
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/
F&&-/
££4
/tt
3.1
M
6c/>
M.J-
3.0
/6o
/£"?
JZ4
O
//








	
(J

&
/6~£


/e^
&3
e.s/
&0

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  c!
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm) *
C02 dry (%)
CO (ppm)*
up fnnTn)*

en f r\r\m ^ *
ow ipjJiii;
A
^0^ fnnm}*

TV>t-^1 "Part- (1 h/MRtu)

c;nl i rl P^rf- Mb /MR til)



SinoJcG Spot No

On a r1 "i t~ v ( %.}

Final Stm Pres. (psig)
Final Ct*Tn TfiTTin ( ° fM

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow &/*rf
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.I^O)
Register (% open)
c&e-g'
A/ort~> 1.
J,r
w.a
e.q
&3
&3
13
3e
"5 -9
dS










/
&

-b
/3~&
s^J,.~^
/?
-------
                           BOILER EMISSION MEASUREMENTS
                               AND  CONTROL ROOM DATA
Location  /2 (*)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
CO /r-*T-wnl*
ou I ppm;


TV-it-;*! Pa-r+* (1 "h/MR-hn^

QrO i (3 Par-+- M K /MR -l-n^

. - «££• ' /« \

Smoke Spot No .
Opacity (%)
Final Stm Pres. (psig)
FT n^l Q-f-TTi Tomn f °PM

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . ££>rt
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
&- ^
/i£5X?
. /^
L.
-------
                          BOILER EMISSION MEASUREMENTS



                              AND CONTROL ROOM DATA
Location /tf
Unit 2
Fuel #£ £?//
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*

OU \±>¥111'


rprt4- -. 1 p =»>-+• / 1 "H /MR "Ml ^

c^nl i d Part ( Ih/MRtu)

T*ff • • /«. \
Boiler Eliiciency (%;
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)


Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow <£/?//
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.f^O)
Register (% open)

202 -&
F&Z
J{t
/ tf
' &6
/26
/3.3

22 & g- g- /57 /^ 4-2£- ./ s^0& 32 ate- 66 £03-6 6£A M.2 3.0 W /£j£3 / C • fa So 7/ S3 9


-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  Pt*f
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
eo3--7
&CA
to

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  <2
Fuel
Test No.
Test Type
                                A/o r
                                  A,'r
                               Sfr
                                       ///• Ai
                              ir
Test Load (103 Ib/hr)
                                         W.7
Excess
(%)
3.3
NOX  (ppm)*
                               130
                           //&
        /0V
NO  (ppm)*
                                /So
C02 dry  (%)
                                                          Mfy
CO  (ppm)
                                                    0
HC  (ppm)
                                /7
     (ppm)J
      Part.(Ib/MBtu)
Solid
Boiler Efficiency (%)
             81
Smoke Spot No.
                                3
Opacity  (%)
Final Stm Pres. (psig)
                                        J&&
                                                      /5V
Final Stm Temp.(°F)
Combus. Air Temp. (°F)
                                                 _/32_
Stack Temp. (°F)
Fuel Flow
                      -/**
                U^
Fuel Temp.  (°F) 0, 1
Fuel Pres.  (psig)^//
Furnace Pres. (in.H2O)
                                                          0-46'
Register (% open)
                       #0
                  Bo
66
 at  3%  O  dry
                                          354

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  <=?
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
CO /r^^-^m^*
oL> vppmj
ft
CO /T-\Y-*TT^*
oU2 vppnu
TV-*+-ol T3=ar-h M H/MRf-n \

Cr-\1 -i /I 13 a •»— f- C\ "K /MT5+-11 ^



Smoke Spot No.


Final Stm Pres. (psig)
Final Qt-m Tf>mn f°Pl

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .t&PH
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.H2O)
Register (% open)
tl&'*.
//^
6^6*
/ &£'
//
26~
& 7
8c
&6-6
F&Z
^
<2.a
96









f~) t
8t
3


;so


/a/
M3
;,
-------
                          Location No
                          Unit No. 2
                          Test No.
                                        Load
                                        Fuel
Ib/hr
• Smoke
O CO
X  HC
A  NO
CO
en
o>
         I
U
ffi
                                 Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
CO
en
      u
Location No.
Unit No. *










= q







--





























4 1
111









lie





































"^









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-


"^












































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Ib/hr
f

















	

	








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It






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-









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m j^

































































































A

















































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!•• »-

























































































































































































































































































































X HC
A NOX































































































































































































































































































































































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• IO
•-0


                                                             2/
                              Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
    FUEL ANALYSIS SUMMARY
Coal and Oil Fuels
Test No.
102-103
107-108
111-112

116-121
126-130
131-133
134-139
156-159
159
160-164
165-168
169
170-175
176-179
186-189
-195-206
Type of
Fuel
*2 Oil
n ou
PS 300
(K5 Oil)
116 Oil
06 Oil
Coal
Coal
Coal
U6 Oil
n Oil
Coal
Coal
»6 Oil
86 Oil
(J6 Oil
tf6 Oil
«. a) •>
C a> e!
0 O 01
A ft o\
M -a >?
3 >. X
o * » <* a «*
85.94 12.72 0.89
85.94 12.72 0.89
86.46 10.31 1.07

85.95 10.21 0.22
No Fuel Sample Obtai
62.50 5.21 12.51
68.30 4.70 11.01
69.89 4.67 8.10
85.44 11.35 0.002
87.14 12.71
63.42 4.84 9.85
62.50 5.12 12.51
86.60 10.94 0.31
86.17 11.55
85.10 11.10 3.12
86.68 12.16 0.65
*
a
0)
H en
3 0
m H »
•a -2 -a
w * K <# «; •»
0.40 0.045 0.003
0.40 0.045 0.003
1.29 0.77 0.10

2.74 0.31 0.03
led For Analysis
1.15 0.83 10.5
1.16 1.46 9.71
1.36 1.50 14.48
2.80 0.33 0.078
0.31 0.013 <0.001
3.05 0.94 13.7
1.15 0.83 10.5
1.60 0.30 0.25
1.91 0.30 0.07
0.19 0.49 0.08
0.37 0.14 0.009
*•
a) « .
£ R § ft
iJ . O ft -H H
W A -H > p,
•g a | s *
S <*> O K <* U o
0.071 31.1
0.071 31.1
8.50 15.1

-

7.29 -
3.66 -
3.37 -
12.33 15.8
0.027 35.1
4.15 46.2
7.29 -
9.00 15.1
-
8.53 25.7
1.61 29.2
Higher Heating
Value
GJ/kg
0.0452
0.0452
0..0426

0.0423

0.0276
0.0286
0.0286
0.0432
0.0451
0.0276
0.0276
0.0434
0.0436
0.0446
0.0450
Btu/lb
19,440
19,440
18,333

18,213

11,863
12,293
12,300
18,580
19,390 •
11,873
11,863
18,660
18,773
19,227
19,365

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No.
Unit Description
                                               £> ,
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/77
-------
                          BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC frjDm)*

qr\ / nnm } *
ow i ppm/
A


Itotal Part (Ib/MBtu)

^r»l i d Part f Ib/MRtu)

. f-P-r • • /*. >





Final Stm Pres. (psig)
Final citm Tpmn f°F)

Combus. Air Temp. (°F)
Stack Temp. (°F)
_, , _, rl3/

T-hipl T(=>mr> f°F^

Fuel Pres. " (psi^)-*y^6r<*" 1,
/li'f
ta?
as
60
60
/as
40

&


.











/$
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  A?
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess 02 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
•ur> fr\riTn\*

on / r>nm } *
ow \jjpmt
j\


TVital Part ( lt)/MBtu)

Qnl •? A Par-+- M V>/NTRt-ii\







Final Stm Pres. (psig)
Final Stm Temp (°F)

Combus. Air Temp. (°F)
Stack Temp. (°F)
Flip 1 FT r>u rj 3 /tj.v,

Flip! TOTTIT-I ^°F^

Fuel Pres. ' (psig) *J/i0
Furnace Pres. (in.I^O)
Register (% open)
/^/'/
Ze>i.&
tt
tt
/as
76











80




M0


///
467
/7 / *3
&/,£


S3
0.32
66
/
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit 1 i ri Part Hb/MRtuI







Final Stm Pres. (psig)
Final Q1-m Tomn f°P^

Combus. Air Temp. (°F)
Stack Temp. (°F)


Piiol T'omr-* / °FM

Fuel Pres. (paig)^^
Furnace Pres. (in.H2O)
Register (% open)
/
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  /tf
Unit  nm 1 *
oV VPP"U


TV^-hal Part* fib /MR till

Cril -i ^ T>=» Y-t- f 1 V* /MRt-n^







Final Stm Pres. (psig)
Pn nal Ci-Tn Tomr* f °V\

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow F/3/»7in
PUP! T(=>mr> ^°F^

Fuel Pres. ' (poig)'/^
Furnace Pres. (in.H2O)
Register (% open)
/
3C4
/#?
/7
S-tf
&£
tt&


88.J-
e.£
o














/So


/
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM  DATA
Location
Unit  £
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
CO ( nrim \ *
ow vppiu;
QO-» fnnml*

rrv-if-al p =»>-+- /I H/MR-Hll

Cr»T -i r? "Da yt- M "h /MR t- ill

Boileir Efficiency (% )





Final Stm Pres. (psig)
P-inal Ql-in Tomn (°PM

Combus. Air Temp. (°F)
Stack Temp. (°F)


Fuel T^mn f°Fl

Fuel Pres. (psig) 'WeO
Furnace Pres. (in.H2O)
Register (% open)
<"?*-8
SCA
M.fy
f.8
77
77
to
o
0








~?a
1*7




/J27
. '

fla
SJ&
^^^\
cytS
A U

88
o.
&&


-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  a T~-f- f 1 V* /MT^-t"ii\



.



Final Stm Pres. (psig)
Pinal Ci-Tn Tamn t °"P\

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . /V^/^/i?
T^iiol 'ToTTlr^ ^°P^

Fuel Pres. ' (psig)^^
Furnace Pres. (in.H2O)
Register (% open)
/9?-jr
?&# -f
££A
M.i
3.a
ea
32
9.3
10
O









7*1




&/
S^J, , -_- /
*5&itJ rctr-
/#4
Sj?-f
6C4
w.a
/.9
/8
/6
J0.e
Z68


88
&6&
66
/
-------
CJ
OJ
CD
        I
        a
        u
Location No. /
-------
CO
en
                                                         FUEL ANALYSIS SUMMARY

                                                         Gas  Fuel
--(sfwt f <^
Test A/o. ;3
0.725
0.725
0.746
0.765
0.765
0.720
0.765
0.733
0.710
0.705
0,576

lb/«t3
0.0447
0.0447
0.0460
0.0472
0.0472
0.0444
0.0472
0.0452
0.0438
0.043S
0.0355
'
Higher
Hoatlng Value
GJ/B3
0.0368
0.0309
0.0364
0.0373
0.0373
0.0391
0.0391
0.0390
0.0377
0.0381
0.0310

Btu/ft3
1042
1042
976
1000
1000
1050
1050
1047
1011
1023
831


-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No.
Unit Description
                                       00,'Ser
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

W66
80
3/0
6ocsbJ/
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM  DATA
Location
Unit  £
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppra)*
NO (ppra)*
CO 2 drY (%)
CO (ppm)*
HO (nnml*

qO f nnm } *



Tni-al Pa-r-h Mh/MRI-li}

c;nl i ri Part flb/MRtu)

Boils x Efficiency (%)



On ;=» r* "i 1~ \r ( %.}

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus Air Temp (CF)

Stack Temp. (°F)
Fuel Flow .(& PtfJ
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
8-/
/t/C7/-MX /.
A*
S0
S.8
J0 /

y&>8










 /aacf
33
<£.£r
277
273
/a?
O










O '-i
08




£& -&s~
&-6
/c?c& /fir
. g'fy.S'
4,7
272
266
IZ.O
0










O ~7
83




££6-
£#£•


S^5'
8-2

-------
                           BOILER EMISSION MEASUREMENTS
                              AND  CONTROL ROOM DATA
Location
Unit  £
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
SOX (ppm)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow ./^/V/y
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.H2O)
Register (% open)
8-8
fat** Air
S2
&
-------
CO
6
Oi
ft



Location No. ^
Unit No. fy
Test No. 8

. L
itfc
i

_u
1
-
-
-





-
-

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-


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---









--









                                  Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                                 STACK TRAVERSE DATA
O
o
10

-P
"4-1
U
0
U
(0
.p
en
               Location No.


               Unit No.  fy


               Test  No.  ^
Fuel


Load

Stack Diameter,
Ib/hr
                                                           ,
                                                           duct
                                                                             580
                                        372

-------
                            KVB ENGINEERING. INC.
                                  J7332 IRVINE BLVD.
                               TUSTIN, CALIFORNIA 926BO
                                   (714) O32-9O2O

                          CHEMICAL LABORATORY  REPORT

CLIENT:   KVB, inc.                                       DATE:  8/7/74
          Tustin, CA
          Attn:  G. Cato

SAMPLES:   8 Fuel Oil Samples                       RECEIVED:  7/16/74

KVB CHARGE NO.:   6000             I
-------
                                   KVB
 Test  8
 Carbon ,  %
 Hydrogen ,  %
 Ash,  %
 Carbon Residue , %
 Flash Point, °C
 Aniline  Point, °C
 Heat  of  Combustion:
   Gross,  Btu/lb          18,500
   Net,  Btu/lb            17,540
   API Gravity             15.0 at 76 °F
 Nitrogen,  %                  .37
 Sulfur,  %                   1.49
 Viscosity  SSU              619 at 142°F
 Oxygen,  %                   1.45
* The sample is  too dark in color to determine the Aniline Point.
                                     374

-------
                                KVB
The results of the spectrographic analysis of the  oils are as follows:
                                 Parts Per Million in Oil

Vanadium
Nickel
Iron
Silicon
Calcium
Aluminum
Sodium
Manganese
Barium
Kagnesiuia
Lead
Chromium
Molybdenum
Tin
Copper
Silver
Zinc
Ti tanium
Cobalt
Strontium
Phosphorus
Cadmium
*
No. 1
46.
13.
25.
6.1
8.0
8.6
4.0
0.18
0.61
3.0
0.66
0.25
0.091
0.066
0.042
ND
1.1
0.21
NO
0.21
ND
ND
KD « not detected
                              (Continued)
                                    375

-------
                      INDUSTRIAL BOILER DESIGN DATA
Location No. c?O Test No. 32 Unit No. ^d?
Unit Description g f u/ £ £r^^7 JJir/i^ tfot'/er^/^e 3 Pg
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (CF)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F)

Primary Air Temp (°F)
Stack Temp (°F)

/96 7
400
/S7£~
 - /&
37-7
J/3o

£8tfu/ Cyc/e^es
3 '-3"


Cool
Awbie^t

•^tto
•*- 30O

Comments:
                                      376

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
PP fr-inm^*
nu ippiu;
on fnnm}*
OU ^pjjlll/


Tot-al Part Mb/MBtu)

^nl id Part Hb/MBtu)

Boil 6 r E ffi.cd.6ncy (% )



On^r*i 1"\r ( %. }

Final Stm Pres. (psig)
Final Stm Temp (°F)

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (j6.//-/r.))(/O3
Fuel Temp (°F)



Furnace Pres. (in.H2O)
Register (% open)

33-1
Afcrw/.
4>'r
320
3.0
733
77^
/$-
&


11 3<~
/'jj
1/^3 ^3
lice:










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G & /*J
d?V^
^"47
3oa
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^e£
3.e
800
7
i ia~2.
/i ' vO
Go
OS




W6~

YC?&
^46
Z' 4>r
3P&
4./
8/2
7g
-------
CO
-*J
00
       I
       ft
CJ
33
Location No. 0, VOC, lb/hr










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-


















-




















































-













-








-

-
-








_
-








-










-


-







-




































-

































































-


-


























-
-












-
































-

-



• Smoke
O CO
















-















-





-














-
-



-












-































-










-

-









-




































-












-

:



-



















_.





















-

-











-






-


-











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-

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-

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-






-















~





























-



















-

-













-






-














•




-










-

-






-





X
i















-











-






















:

-
-















-





-














;

-















-
-



-




HC
NOX











r


-










-





-
-











-






-












-






















-

-
-













-

-
-



-



-











-


-


















-




-














-


-
















-
-




-


-









-


--













-
-






„







-



-



-


-

-









-








-









-


-









-



-


—



-J
-






-


-


-

-




-
-




-
-



--


--









-
--





-

-
_..

L-








                                Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                                  STACK  TRAVERSE DATA
o
0)
w
4J
•H
u
o
.H
01
4J
in
               Location No. ^f1

               Unit No.  4
-------
                      INDUSTRIAL BOILER DESIGN DATA
Location No. c>0 Test No. 7/ Unit No. 4
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
en (nnml*

SOo (ppm)*

Total Part (Ib/MBtu)

coi i(3 Pprt db/MBtu}

Boils IT E f f ici-Gncy (% )





Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel •F\ow(Klb///r.Js«*'-0>>
Fuel Temp. (°~F)/?oai-<7'J
Fuel Pres. ' (psig) &•'
Furnace Pres. (in.H2O)
Register (% open)

7/-/
//; /eoef
b&e>
3.7
8?2>
3l£
M
0















M?3
8r
3tt
3,5-
7
	
2&?
6,3


7/-3
£?as
-------
                      INDUSTRIAL BOILER DESIGN  DATA
Location No. <~>0 Test No. 7<2 Unit No. <£'/
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  c'O
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
KOX (ppm)*
NO (ppra)*
CO2 dry (%)
CO (ppm)*
HC (DDIH)*

SO focin)*

cr\ fnnm^*

Tot-al Pai-t- MK/MRI-ii^

Cn"H rl p= v-+- flH/MRt-ii^

. ^ ff . . , .





Final Stra Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flov^0^»/-«»X
Pn e> 1 Tomr\ / °"P \s%jsy/ - &/'/

Fuel Pres. ' (psig)^-'/
Furnace Pres. (in.H2O)
Register (% open)
7
-------
                                 STACK TRAVERSE DATA
u
Q)
in
-P

•H

U

O
r-l

0)
U
(0
-P
w
               Location No.


               Unit No.


               Test  No.
Fuel


Load  t?
-------
CLIENT:
                             K V B ENGINEERING. INC.
                                   17332 IRVINE BUVD.
                                TUSTIN. CALIFORNIA O2GOO
                                    (714) O32-9O2O

                           CHEMICAL LABORATORY  REPORT
KVB, Inc.
Tustin, Calif.
Attn:  G.  Cato
DATE:  7/17/74
SAMPLES!    5 Coal Samples

KVB  CHARGE NO,:    6000

INVESTIGATION: AS Requested

Sample Identification:
                                           RECEIVED:  e/is/74
                                           ANALYZED:  6/25/74
                                           LABORATORY NO:  74119C
     No.  3   Test No. 32-1;
                              May 22, 1974
Carbon,  %
Hydrogen,  %
Sulfur,  %
Nitrogen,  %
Ash, %
Oxygen (by difference)
Moisture,  %
Carbon Residue, %
Heat of Combustion:
  Gross, Etu/lb
  Net, Btu/3b
                                No. 3
                                76.57
                                 5.54
                                 2.92
                                 1.55
                                 7.78
                                 5.64
                                 1.43
                                52.69

                                13,190
                                12,680
The results of a spectrographic analysis for trace metals will be reported
as soon as available.
                                           Respectfully submitted.
                7/
            t/2
                                           J. George  Sotter
                                           Laboratory Director-
                                         385

-------
                                      Kt_i-urx I
  RUESDAIL  LABORATORIES.  INC.
3HEMISTS - M1CRDBIDLOGISTS - ENGINEERS
RESEARCH    -   DEVELOPMENT    -    TESTING
ZL1ENT



SAMPLE

P.O.  No.
KVB Engineering
17332 Irvine Blvd.
Tustin,  CA  92680
Attn:  Hans Buening
4 Coals  previously submitted for other analyses
marked as shown
6000
                                                      4JOJ N. FIGUEROA STREET
                                                      LOS  ANGELES   9 O O 6 5
                                                      AREA CODE Z\3 •  EZ5-1B64
                                                      CABLE:    TRUELABB
       DATE    August 7, 1974

       RECEIVED  August 1,  1974

       LABORATORY NO.  1052
INVESTIGATION
                 Determination of density
                                      RESULTS
Test No. 32-1;
                           7^
                            Unit 42,
5/22/74
Density (g/ml.)

    1.318
                                              Respectfully submitted,

                                              TRUE SDAIL LAB ORATORIE S, INC.
                                              Alvin E. May
                                              Director of Laboratories
                                          386

-------
                      KVB
7^
Carbon, %
Hydrogen, %
Ash, %
Carbon Residue,  %
Flash Point, °C
Aniline Point, °C
Heat of Combustion:
    Gross, Btu/lb.
    Net, Btu/lb.
API Gravity
Nitrogen, %
Sulfur, %
Oxygen, %
Viscosity at 40°C
* Sample Oil too dark to determine Aniline Point
** To be turned  in at a later date
                                           No. 1
                                            86.64
                                            10.75
                                             0.032
                                            10.07
                                           132
                                              *

                                           .18,560  .
                                           17,570
                                          5F 14.8 at 70°
                                              .37
                                             1.53
                                              .68
                                           790  (at 58°C)
                                 Respectfully Submitted,
                                   p 7
                               ?/3  J.  George Setter
                                  Laboratory Director

-------
     ." f   O?                     Parts Per Tlilllon in Oil
   / 
-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
                                                         Unit No.
unit Description
                             VP
   t»qii*eeri»iJ
-T-63&

Comments:
                                    389

-------
                          BOILER EMISSION MEASUREMENTS



                              AND CONTROL ROOM DATA
Location c?0
Unit 4
Fuel #£ <£?//
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*


/ \*







Smoke Spot No.
. / 0 \
Opacity (-8)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Pnol Flou /Z. & iJ

- Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (%_open)

/70-/
fJo r n-i /.
A,f
6S~
3.3-
2&7
e^a
/Z6
//
o










6-


&0
/70
//J
^"
77'7(y

/7e-3
8a6&
S.76~
7G-70

/70-4
V°A^''
64
3.3
£27
s?£
/3,2
31
33










4


£66"
&1
yj
6 *n
630
J70
/&&
6.0
76' -70

/7/- /
^"^c/
•3 f^ / ^7
^3 ^3
e£4

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  fy
Fuel /<^ &t'f
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
Qf\ ( r>r-iTn \ *
ou ^ppm;
QO /T-iOTTl^*
o^2 \PIr111'
TV-»4-n1 Pa-rt* M H/MR-Mi^

Cr*l i fl P^ yt- M hi /MRt-11^



Smoke Spot No.


Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow &Pr/
- Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.^O)
Register (% open)
_ £f cot-re/- - 7&rf/'af><- _
X7/-5
H/Or w* 1,
A;?
S/<7
S'.tf
r
43
4.2

S7/-0
A/ari*, /.
Air
3~/
4.6
e7£-
e7^"
/a 6
0
&










	


~' 64
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  £
Fuel
Test No.
Test Type
                               A/Or
                                                  _4/r_
Test Load (103 Ib/hr)
Excess O2  (%)
  3.8
3.7
£7
2.8
3,3
3.3
JT3
NOX  (ppm)*
NO  (ppm)*
                                                      £73
C02 dry (%)
          J2.6
        13.7
                          /s.a
                          fa
CO  (ppm)*
           &
HC  (ppm)*
  II
 &
                                   /J
SO   (ppm)*
  A	
      Part.
Solid
Boiler Efficiency (%)
Smoke Spot No.
                                     3
Opacity
Final Stm Pres. (psig)
                           £63
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
                                              #6
                                            #5
Stack Temp. (°F)
                           630
                                            6/0
Fuel Flow
Fuel Temp. (°F)
                   J68
                 J70
                          /77
                          /BB
Fuel Pres. (psig)
                   to 7
                          Jog
Furnace Pres. (in.H2O)
                                                      6.0
Register (% open)
              '
70 -
          - 70
                7o-7o
                7
-------
                         BOILER EMISSION MEASUREMENTS
                             AND CONTROL ROOM DATA
Location c?&
Unit 4
Fuel $6 0i'/
Test No.

Test Type
Test Load (1Q3 lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
. .*
sox I ppm;
_ . .*
£>O2 'PPm'


. . .
Solid Part. (lo/MBtuJ




/~H-« • *- /» ^

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow <££>/-/
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)

/?3'4
WifO£ijy
'
6e
3.3
 *^
Cs ^?
//3
€? '» ^s
70-70

/73'6


6e
3.8
64
^96
#&
6SV
624
/77
J/0
60
70-70

/73-7


61
3.3
£63
260
&A-
/f
/6










^
•j


244
&
-------
                          BOILER EMISSION  MEASUREMENTS



                              AND CONTROL ROOM DATA
Location <=>&
Unit fy
Fuel ^ g &//
Test No.


Test Load (1Q3 Ib/hr)
Excess O2 (%)
NOX (ppm) *
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (nnrrO*

_ * .*
X




Cnl T H P^rt M h/MRtu)





fir^r1! 1~\7 ( %* \

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow ^7/^V/
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)

/74-e
A.r &£>&

62
3.4
261

-------
                          BOILER EMISSION MEASUREMENTS
                             AND CONTROL ROOM DATA
Location
Unit  if
Fuel
Test No.
                                            /74-/Z
Test
Air
Test Load (103 Ib/hr)
                    £3
          63
Excess O2 (%)
  3.6
NOX (ppm)*
NO (ppm)*
                                     236
CO2 dry (%)
CO (ppm)*
           Si
                            31
                   f/l
HC (ppm)*
                             n
                            0
Total Part.(Ib/MBtu)
Solid Part.(Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
                                     6S&
Fuel Flow
           630
          £30
          620
Fuel Temp. (°F)
Fuel Pres. ' (psig)
          joe
                                     /eg
Furnace Pres. (in.H2O)
                                      6.?
Register (% open)
               '
            ~ 70
00- 70
90-70
06' -70
-70
 at 3% O  dry
                                         395

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location
Unit  4
Fuel
Test No.


Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
en (nnm)*
IF*.
cort fnr>Tn^*

TV-it-al Par--*- MVi/MRl-iO

Col •? A Pavt- MH/MR+-ii^




Smoke Spot No .


Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow <^/7//
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (\. open)
6cconc/afr
ttg
es^
te.i
36
e





























6

-------
                          BOILER EMISSION MEASUREMENTS



                             AND CONTROL ROOM DATA
Location  —

/74-3
/#*?
6,'
7# -g0

/74-?7


63
3.1
A~
6S0
/£
£ ' fa"
££0*
X^Txj?
fff? ^f
/09
6.0
70-70

/s*-*?


£3
3.6
Ztf

-------
                          BOILER EMISSION MEASUREMENTS
                              AND  CONTROL ROOM DATA
Location
Unit  £/
Fuel
Test No.
                      Air Rfff.
Test Load (103 Ib/hr)
             63
 63
                  63
Excess
(%)
         3.S-
NOX  (ppm)*
NO  (ppm)*
CO
                                         S3.2
                                                S3
CO  (ppm)*
                               36
                           s/
HC  (ppm)
                               C
 6
 0
      Part.(Ib/MBtu)
Solid
. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity  (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
                              603
£03
603
Combus. Air Temp. (°F)
                       92
 
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit ^
Fuel #
Test No.


Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
PO fnnm^*

Hf~* ( r*r*Tn ^ *
nU \ppiu;
cr\ fnnm^* '
£>UX I ppm;
co« fnnml*

nv*t-^l Par-*- (1 K/MRi-ii }

Cr%l -i A Pa-rt- M K /MR-f-n^







Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow <£,/?//
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
^*-*
HIT ^\^ff'
SJ
3.6
et/7
63
6~
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  ty
Fuel
Test No.
Test Type
           Air £?ee?.
                                 Ait
                         1-OulJ
                          4,'r
         Air
                                                                  Air /?fff.
Test Load (103 Ib/hr)
                      63
                  63
Excess
(%)
3,3
                                          2.Z
e.*
27
NOX  (ppm)
NO  (ppra)*
CO
             /3
                                         sz.e
                                   /
-------
CASCADE IMPACTOR DATA
Test No.
Location No.
Fuel Type
Burner Type
Test Load (Ib/hr x 10 J)
Stack Temp (°F)
Stack Press, (in. HO)
Impactor AP (in. HO)
Gas Volume (cm )
Impactor Flow (cm • s )
Sample Time (sec)
Orientation
D Cyclone (ym)
«w
O
0 O
in 2
Q
o
iH tP
rt «J
•3 -P
-P W
u
•t
Cyclone, Stage,
& Filter Catch
1 (ym)
2 (urn)
3 (ym)
4 (ym)
5 (ym)
Cyclone (mg)
Stage 1 (mg)
Stage 2 (mg)
Stage 3 (mg)
Stage 4 (mg)
Stage 5 (mg)
Filter (mg)
Total Catch (mg)
Comments
/7/-6J
2o
#6 0,7
6fec»*-> /tfow.
£0
S7G
-0.7
beg
^3^, 9oo
/it>rz.
/7/- 6 S

- 7
*/.(?8
0




33&
Je/t'rf<2
          4 0 1

-------
CASCADE IMPACTOR DATA
Test No.
location No.
Fuel Type
Burner Type
Test Load (Ib/hr x 10 J)
Stack Temp (°F)
Stack Press, (in. HO)
Impactor AP (in.H70)
Gas Volume (cm )
Impactor Flow (cm • s )
Sample Time (sec)
Orientation
D Cyclone (Vim)
IM
o
0 0
tn 2
Q
0)
rH O>
n) IT)
•3 *J
-P 0}
o
<
i
CJ «
1 (ym)
2 (ym)
3 (ym)
4 (ym)
5 (ym)
Cyclone (mg)
Stage 1 (mg)
Stage 2 (mg)
Stage 3 (mg)
Stage 4 (mg)
Stage 5 (mg)
Filter (mg)
Total Catch (mg)
Comments
w-^rg
>f
jfeam JfoHf,
44
S77
1.33
7,&7
37S,6 t&/



-------
X*.
O
CO
                       Location No
                       Unit No.  4
                      Test  No.
Load £3,  o&c?   Ib/hr
Fuel        '
9 Smoke
O co
X  HC
   NO
                                                      x
                             Emissions  for  Industrial Boilers as a Function of Excess Oxygen

-------
                                 STACK TRAVERSE DATA
u
a)
co
-P

•H

O

O
r-H

0)
u
(0
-P
               Location No


               Unit No. 4


               Test  No.
Fuel


Load

Stack Diameter,
Ib/hr
                                                           duct
                                           4Q4

-------
                                                    FUEL ANALYSIS SUMMARY

                                                Coal and Oil Fuels
        Test
Test No.
102-103
107-108
111-112

116-121
126-130
131-133
134-139
156-159
159
160-164
165-168
169
-170-175
176-179
186-189
195-206
Type of
Fuel
«2 Oil
112 Oil
PS 300
(»5 Oil)
«6 Oil
*6 Oil
Coal
Coal
Coal
»6 Oil
02 Oil
Coal
Coal
«6 Oil
»6 Oil
06 Oil
#6 Oil
c
.. 4) ' fc
fi a\ G
no QJ
^4 M Ol
M 5?
O * W * Q <*
85.94 12.72 0.89
85.94 12.72 0.89
86.46 10.31 1.07

85.95 10.21 0.22
No Fuel Sample Obtai
62.50 5.21 12.51
68.30 4.70 11.01
69.89 4.67 8.10
85.44 11.35 0.002
87.14 12.71
63.42 4.84 9.85
62.50 5.12 12.51
86.60 10.94 0.31
86.17 11.55
85.10 11.10 3.12
86.68 12.16 0.65
*
c
0)
H t»
B o
«H H »
rj fl fi
3 -r\ (A
in <» 2 i* is, of
0.40 0.045 0.003
0.40 0.045 0.003
1.29 0.77 0.10

2.74 0.31 0.03
^ed For Analysis
1.15 0.83 10.5
1.16 1.46 9.71
1.36 1.50 14.48
2.80 0.33 0.078
0.31 0.013 <0.001
3.05 0.94 13.7
1.15 0.83 10.5
1.60 0.30 0.25
1.91 0.30 0.07
0.19 0.49 0.08
0.37 0.14 0.009
»»
 ft
•H H W Hi rtj
5J dp O K i* C3 o
0.071 31.1
0.071 31.1
8.50 15.1

-

7.29 -
3.66 -
3.37 -
- 12.33 15.8
0.027 35.1
4.15 46.2
7.29 -
9.00 15.1
-
8.53 25.7
1.61 29.2
Higher Heating
Value
GJ/kg
0.0452
0.0452
0.^0426

0.0423

0.0276
0.0286
0.0286
0.0432
0.0451
0.0276
0.0276
0.0434
0.0436
0.0446
0.0450
Btu/lb
19,440
19,440
18,333

18,213

11,863
12,293
12,300
18,580
19,390 •
11,873
11,863
18,660
18,773
19,227
19,365
O
en

-------
                      INDUSTRIAL BOILER DESIGN DATA
Location No. c?l
Test No. /
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit   c?
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 drY (%)
CO (ppm)*
HC (ppm)*
SO (oom)*
•-^j^ \ft'"'i
QO« fonni}*

TV-i-J-pil P^T-t- MVi/MR-hn^

^nl i rl Part flb/MRtu)

Rni 1 <=> Y" PffirMf^n nv f % ^





Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus Air Temp (°F)

Stack Temp. (°F)
FllP» 1 V\ OXJ

Fu e 1 Tpmn ( ° F }



Furnace Pres. (in.H2O)
Register (% open)

/?
&3
43t
tez
/0.0
8$
18














c>6Q
4/f


&00






-0.07


/r
s&
s./f


&&






-0.06


/
-------
                           BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit £
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*

qo (nnm)*
ow ip^Jiuy
cr> fr>r>ni)*

Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)


Or5pr*itv (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)


Fue3>Temp. (°F)
Fiickl PIT»C: " fr><^"ia)

Furnace Pres. (in.H2O)
Register (% open)

/
-------
                        Location No.
                        Unit No. 
-------
CLIENT:
                             K  V B ENGINEERING. INC.
                                   17332 IRVINE BLVD.
                                 TUSTIN. CALIFORNIA O2GOO
                                     (714) O32-902O


                           CHEMICAL  LABORATORY  REPORT
KVB, Inc.
Tustin,  Calif.

Attn:  G.  Cato
DATE:  7/17/74
SAMPLES!    5 Coal Samples

KVB CHARGE NO,:    6000

INVESTIGATION: AS Requested

Sample Identification:
                                           RECEIVED: e/ie/74
                                           ANALYZED: 6/25/74
                                           LABORATORY NO:   74119C
     No. 5  Test No. 19;
Carbon, %
Hydrogen, %
Sulfur, %
Nitrogen, %
Ash, %
Oxygen (by difference)
Moisture, %
Carbon Residue,  %
Heat of Combustion:
  Gross,  Etu/lb
  Net, Btu/lb
                                  Unit 2, May 31,  1974
                                                   fro. 5
                                                   76.22
                                                    5.40
                                                    0.76
                                                   ' 1.45
                                                    6.75
                                                    9.42
                                                    2.12
                                                   53.21

                                                   13,750
                                                   13,250
The results of a  spectrographic analysis for trace metals will be^ reported
as soon as available.

                                           Respectfully submitted,
                                           J. George Setter
                                           Laboratory Director-
                                           4 ] 0

-------
                          KVB ENGINEERING.  INC.
                                17332 IRVINE BLVD.
                              TUSTIN. CALIFORNIA 92CBD
                                      O32.D02O
                        CHEMICAL LABORATORY REPORT
IENT:   KVB,  inc.
        Tustin,  CA
        Attn: G.  Cato
          Coal Samples
B CHARGE NO,:    6000
/ESTIGATION:   Spectrographic Analysis of Coal
                Supplement to 741190 •'
unple Identification:
                       DATE:   7/19/74
                  RECEIVED:   e/is/74
                  ANALYZED:   6/25/74
                  LABORATORY NO:  741190
  No. 5  Test No.  19;
       ,,  Unit  2, May 31, 1974
Parts Per Million In Coal
licon
uminum
on
Iciura
gnesivun
tanium
pper
rium
ryIlium
ron
ngenese
ad
ckel
n
 = not detected
                                   No. _5_
                                   16,000
                                   11,000
                                    5,800
                                    1,600
                                      680
                                      550
                                        9.4
                                      100
                                    trace
                                       53
                                       20-
                                       23
                                       11
                                    trace
                                            4 1 1

-------
                                       KVB
      /  2                        Parts Per Million In Coal
         /
-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. 3
Unit Description
                                                My.
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  3
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess 02 (%)
NOX (ppm) *
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
SO (DDITI)*

CO-* fnnm}*

Total Part (Ib/MBtu)

Qnl i H Par~t- M b/HRtu)

"Roi 1 f* Y~ 'Pf:f:ifi pnc"v f % \



Cmz\ct\\"\j ( % )

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)

Stack Temp. (°F)


Fuel Temp. (°F)



Furnace Pres. (in. 1^0)
Register (% open)


/£££~
/ofyj










a? /}ir
6Z
^,^
B&q
352
/2.8
/Off
/3














^^
4/S


£2
/ XT'
Cst/*7f
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  2
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
SO fnnm)*

SOi (ccm)*

Total Part (Ib/MBtu)

Cnl i A T>r»vt- f 1 H /MR-Hll \

Boileir Efficiency (%)

CTT-,(-jlro Qnnt" Nr^

Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)

Stack Temp. (°F)
Fuel Flow

Fuel Temp (°F)

Fuel Pres (psig)

Furnace Pres. (in.H2O)
Register (% open)


-------
CD
Location No. <£V Load <£ / f 0 & & lb/hr
Unit No. 3 Fuel £&&/
Test No. £0


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                                                               B
                                 Emissions for  Industrial Boilers as a Function of  Excess  Oxygen

-------
        STACK TRAVERSE DATA
Location
Unit No.
Test  No.
No.
3
Fuel
Load  £3, GOO
Stack Diameter,
Ib/hr
                                D
                                 duct
                  4  1 7

-------
CLIENT:
                             KVB ENGINEERING. INC.
                                   J7332 IRVINE BLVD.
                                 TUSTIN. CALIFORNIA
                                        O32-9O2O
                           CHEMICAL LABORATORY REPORT
           KVB,  Inc.
           Tustin, Calif.

           Attn:  G. Cato
DATE:  7/17/74
SAMPLES:    5 Coal Samples
KVB  CHARGE NO, :    6000
INVESTIGATION: AS
Sample Identification:
                                                     RECEIVED:  e/is/74
                                                     ANALYZED:  6/25/74
                                                     LABORATORY NO:  74H9C
     No.  4  Test No. 20-1;
                                               Unit No.  3, May 28, 1974
Carbon,  %
Hydrogen, %
Sulfur,  %
Nitrogen, %
Ash, %
Oxygen (by difference)
Moisture, %
Carbon Residue,  %
Heat of Combustion:
  Gross, Btu/lb
  Net, Btu/lb
                                                    No. 4

                                                    '75.85
                                                      5.39
                                                      1.55
                                                      1.43
                                                      6.94
                                                      8.84
                                                      1.56
                                                    53.10

                                                    13,800
                                                    13,300
The results  of  a spectrographic analysis for trace metals will
as soon as available.
                                                               reporte'd
                                           Respectfully submitted,
                                           J. George Setter
                                           Laboratory Director-
                                   4 1 8

-------
                          KVB ENGINEERING. INC.
                                17332 IRVINE BLVD.
                              TUSTIN. CALIFORNIA 92GBO
                                  (7M> D32-SO2O
                        CHEMICAL  LABORATORY  REPORT
3
IENT:   KVB, inc.
        Tustin, CA
        Attn:  G. Cato
"*1PLES:  5 Coal Samples
B CHARGE NO,:   6000
^ESTIGATION:   Spectrographic Analysis of Coal -
                Supplement to 741190
unple Identification:
                    DATE I  7/19/74
RECEIVED:   e/ie/74
ANALYZED:   6/25/74
LABORATORY NO:  741190
  No. 4  Test No.  20-1;
        Unit No. 3,  May 28,  1974
                                 Parts Per Million In Coal
.licon
.uminum
ron
ignesium
.tanium
>pper
irium
:ryllium
>ron
inganese
iad
ckel
.n
> = not detected
                    No.  4
                    18,000
                     9,000
                     5,200
                     2,700
                       680
                       380
                         6.1
                        76
                       ND
                        58
                        24
                        15
                         6.7
                     trace
                                        4 1  9

-------
                                    Parts Per Million In Coal
                                            ~ -
        3                                                 No. 4
Vanadivun                                                       6 .9
Silver                                                         0.58
Sodium                                                       480
Cobalt                                                         3.4
Zirconium                                                     13
Strontium                                                     97
Potassium                                                    ND
Chromium                                                      25
ND = not detected
                    This completes the laboratory report for the five coal samples.
                                              Respectfully submitted,
                                           ,
                                          _±f,r» J- George Setter,
                                              Laboratory Director
                                          420

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. c?g
Unit Description Tifts£
Installation Date
Steam Output (10 li»/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type




3
v /

Burner Description
Horiz Burner Spacing (ft)

_ . (ft)
ere .an p g
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

Test No. ^2 Unit No. /
<"//<- 80,'ter, /-?
/? rrl>tler c/Mc/er/ec/ Jfofrer




£&&/
£j isfr? J^ J /& £^9 i
fi rr/ ^S ' t" rf 1

Awbic"/
330

Comments:
                                       42 1

-------
                           BOILER EMISSION MEASUREMENTS
                               AND  CONTROL ROOM DATA
Location
Unit  /
Fuel  £~b o /
Test No.
Test Type
Test Load (103 lb/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppra)*
C02 dry (%)
CO (ppm)*
EC (ppm)*
SOX (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus . Air Temp . ( °F)
Stack Temp. (°F)
Fuel Flow .
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.F^O)
Register (% open)
4e-f
ffa$
-------
CLIENT:
                            KVB ENGINEERING. INC.
                                  17332 IRVINE BLVD.
                                TUSTIN, CALIFORNIA 92G6O
                                    (714) 032-9O2.O

                          CHEMICAL  LABORATORY  REPORT
KVB, Inc.
Tustin,  CA
Attn: G.  Cato
                                 Test
SAMPLES:   2 Coal Samples        bcct/i't

KVB CHARGE NO, :   eooo

INVESTIGATION:  As Requested

           Sample Identification:
                                                         DATE:  s/5/74
                                           RECEIVED:   7/15/74
                                           ANALYZED:   7/24/74
                                           LABORATORY NO:  74121-C
                No. 2  Tests No.  42 and 43;
                     Carbon, 7.

                     Hydrogen, %

                     Ash, %

                     Moisture, %

                     Carbon Residue, %

                     Heat of Combustion:

                          Gross, BTU/lb.

                          Net, BTO/lb,

                     Sulfur, %

                     Nitrogen, %

                     Oxygen, % (by.difference)
                                            Unit 1 and 2,  6/3/74

                                                        No. 2

                                                        77.09

                                                          5.61

                                                          4.58

                                                          1.91

                                                        60*76


                                                     14,037

                                                     •13,525

                                                          1.50

                                                          1.47

                                                          7.84
                                           423

-------
                                    Parts Per Million  in  Coal

                                                             No.  2

Silicon                                                     16,000
Iron                                                         4,400
Aluminum                                                     7,800
Z-Iagnesium                                                      820
Calcium                                                      1,900
Titanium                                                       420
Barium                                                         140
Boron                                                          24
Manganese                                                      23
Lead                                                           40
Gallium                                                        14
Tin                                                            23
Nickel                                                         11
Beryllium                                                        6.9
Vanadium                                                         9.2
Copper                •                                         22
Sodium                                                         500
Silver                                                         KD
Potassium                                                      KD
Zirconium                                           •           15
Cobalt                                                           7.3
Strontium                                                      180
Chromium                                                       2,1
                                Respectfully submitted,
                               a . R c
                                A.R. Brienza
                                Laboratory Director
                                4 24

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No
Test No.
Unit No. <£
Unit Description
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

JW0
/
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  c?
Fuel  Coot
Test No,
Test Type
Test Load (103 lb/hr)
Excess O2 {%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
SO (ppm)*
A
SO2 (ppm)*
Total Part . (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow -
Fuel Temp. (°F)
Fuel Pres. '(psig)
Furnace Pres. (in.H20)
Register (% open)
43-1
gase
&
/8
3^o
309
.
325-


4i+>£>.




























































































































































at 3% O  dry
                                          426

-------
CLIENT:
KVB, Inc.
Tustin,  CA

Attn: G. Cato
                            KVB ENGINEERING. INC.
                                  J7332 IRVINE BLVD.
                                TUSTIN. CALIFORNIA 920BO
                                    (714) 032-9O2O
                          CHEMICAL LABORATORY REPORT
SAMPLES:  2 Coal Samples

KVB CHARGE NO, ,'   6000

INVESTIGATION:  AS Requested
                             (/* if-
                              Test
            Sample Identification:
                                                         DATE:  8/5/74
                                          RECEIVED:   7/16/74
                                         . ANALYZED:   7/24/74
                                          LABORATORY  NO:  74121-c
                 No. 2  Tests No. 42 and 43;
                     Carbon, 7.

                     Hydrogen, %

                     Ash, %

                     Moisture, 7,

                     Carbon Residue, %

                     Heat of Combustion:

                          Gross, BTU/lb,

                          Net, BTO/lb.

                     Sulfur, %

                     Nitrogen, %

                     Oxygen, %  (by difference)
                                           Unit 1 and 2,  6/3/74


                                                       No. 2

                                                       77.09

                                                         5.61

                                                         4.58

                                                         1.91

                                                       60.76



                                                    14,037

                                                    13,525

                                                         1.50

                                                         1.47

                                                         7.84
                                          427

-------
                                    Parts  Per Million in Coal
  C/isi i r   £
  7V v*/    4                       ,                         No.  2
Silicon                                                     16,000
Iron                                                         4,400 ^
Aluminum                                                     7,800
Kagnesiun                                                      820
Calcium                                                      1,900
Titanium                                                       420
Barium                                                         140
Boron                                                           24
1-langanese                                                    '   23
Lead                                                            40
Gallium                                                         14
Tin                                                             23
Nickel                                                          11
Berylliun                                                        6.9
Vanadium                                                         9.2
Copper                •                                          22
Sodium                                                         500
Silver                                                          ND
Potassium                                                       KD
Zirconium                                                       15
Cobalt                                                           7.3
Strontium                                                      180
Chromium                                                        2_1
                                Respectfully submitted,
                                A.R. Brienza
                                Laboratory Director
                             428

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. /
Unit Description
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

1169
7
too
e&O Max.

Fire tube
2D -9
66
31

J Ke\A/awe•/
«- 
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel  #g <£?//
Test No.
Test Type
Test Load (103 Ib/hr)
Excess 02 (%)
NOX (ppm)*
NO (ppm)*
CX>2 dry (%)
CO (ppm)*
HC (ppm)*
C.O tnnm\*
au^ ;ppra;
CO f rinin^*

Tot-al Part flb/MBtu)

°,ol i fi Part (Ib/MBtu)



Smoke Spot No.


Final -Stm Pres. (psig)
Final Stm Temp. (°F)
Combus Air Temp. (°F)

Qf-ar-V Tomn ("Fl

Fuel Flow (/6./#r.J
Fuel Temp. (°F)
Fuel Pres. ' (psig)


Register (% open)

3.
A>r
6.7
S.3
es6
£66
//.9
C?J
ie










j.&


c?6
«j dir
6. 7
J7^7

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit /
Fuel #
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
en fnnm^*
ow \ppmi
C(">- fnnm}*

Tot-al Part Hb/MBtu)

Solid Part. (Ib/MBtu)


Smoke Spot No.
Opacity (%)

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus Air Temp (°F)

m-flr-V Tf>mr> l°f\

Fuel Flow (/b./#r.)
Fuel Temp. (°F)
Fuel Pres. (psig)


Regi stor* (% opon)

3^-8
touJ ^e&cf
£.&
/as
336
336
8.0
n

zao
3W
//.8
£1
?






	


/



-------
Location No. e?3      Load
Unit No.  /           Fuel
Test No.
                                                                 Ib/hr
• Smoke
O CO
X  HC
A  NO,
        I
CO
ro
                                Emissions  for  Industrial  Boilers as a Function of Excess Oxygen

-------
                           K v B  ENGINEERING. INC.
                                17332 IRVINE BLVD.
                              TUSTIN. CALIFOfJNIA 9268O
                                  (714) O32.9O2O
                         CHEMICAL LABORATORY REPORT
CLIENT:  KVB,  inc.
         Tustin, CA
         Attn:  G. Cato
SAMPLES:    a Fuel on samples
KVB CHARGE NO, :   eooo
INVESTIGATION:    As Requested

      Sample Identification:
3 if
              DATE I   8/7/74
                                                  RECEIVED:  7/16/74
                                                  ANALYZED:  7/26/74
                                                  LABORATORY NO1,    74121-0
      -No. 2   6-7-74,  Test 34;
       No. 6 Oil
                          SAMPLE
                                         433

-------
                                  KVB
        31
The results of  the spectrographic analysis of the oils ore as follows:


                                  Parts Per Million in Oil

Vanadium
Nickel
Iron
Silicon
Calcium
Aluminum
Sodium
Manganese
Barium
Magnesium
Lead
Chromium
Molybdenum
Tin
Copper
Silver
Zinc
Titanium
Cobalt
Strontium
Phosphorus
Cadmium
No. 2
34.
7.2
42,
57.
8.4
32.
17.
0.33
2.1
3.8
4.2
0.095
Trace
0.32
0.11
0.008
1.8
0.24
0.099
0.38
HD
KD
HD « not detected
                                      434
                              (Continued)

-------
                                   KVB
         I
Carbon / %
Hydrogen , %
Ash, %
Carbon Residue, %
Flash Point,  °C
Aniline Point, °C
Heat of Combustion:
   Gross, Btu/lb                          18,280
   Net, Btu/lb                            17,310
   API Gravity                             13>7 at 76«>F
Nitrogen, %                                   ^27
Sulfur, %                                   1.85
Viscosity SSU                              514 at 153oF
Oxygen, %                                     >45
* The sample is too dark in color to determine the Aniline Point.
                                       435

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. /
Unit Description
                                   5
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location  -/,
rfl*T£>,


L /r
6,/
£70
70
68
9.2
S6S
S3










O



-------
                         Location No.  £3
                         Unit No. /
                         Test No.
Load  <
-------
•?^            FUEL ANALYSIS SUMMARY
                    Gas Fuel
14
«
*»
•
O
H
4
5
12
13
14
15
24
25
30
37
38
39
41
47
48
49
58
60
67
69
75
77
80
*
n
8
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
7

*» 3
3»
X
A 9
«
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548 .
1129
                        439

-------
                      INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. /
Unit Description
                                   5
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location c*3
Unit  /
Fuel  # £~
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (jb./tff J
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
&/-t
8&6
-------
                           K V B ENGINEERING. INC.
                                 17332 IRVINE BLVD.
                               TUSTIN. CALIFORNIA 926BO
                                   (714) 032-9O2O
                          CHEMICAL LABORATORY  REPORT
CLIENT:  KVB, inc.
         Tustin, CA
         Attn:  G.  Cato

SAMPLES'.    B Fuel  Oil Samples
KVB CHARGE NO,:   6000
INVESTIGATION:    AS Requested
          DATE I   8/7/74
      RECEIVED:   7/16/74

-------
                                   KVB
Carbon , %
Hydrogen , %
Ash, %
Carbon Residue, %
Flash Point, °C
Aniline Point, °C
Heat of Combustion:
   Gross, Btu/lb                                          18,280
   Net, Btu/lb                                            17,350
   API Gravity                                         •    14.8 at 76 °F
Nitrogen, %                                                  .28
Sulfur, %                                                   2.40
Viscosity SSU                                              212.3 at, 105 °F
Oxygen, %                                                   1.22
* The sample is too dark in color to determine the Aniline Point.
                                     443

-------
   e £?
                                  KVB
         ,57
 The results  of the spectrographic analysis of the oils are as follows:



                                  Parts Per Million in Oil
 Vanadium




 Nickel




 Iron



 Silicon




 Calcium




 Aluminum




 Sodium



 Manganese



 Barium




 Magnesium



 Lead



 Chromium



 Molybdenum




 Tin



 Copper




 Silver




 Zinc



 Titanium



 Cobalt




 Strontium



 Phosphorus




 Cadmium






KD •* not detected
Ho. 3




38.



 7.0



16.



52.



 4.4




28.



 2.6




 0.23




 1.7*



 2.6



 7.0



 0.049



  ND




 0.35



 0.041




Trace



 0.72




 0*075



 0.049



 0.15




  KD



  ND
                              (Continued)






                                     444

-------
                      INDUSTRIAL BOILER DESIGN DATA
Location No. ^ £ Test No. &fy Unit No. /
unit Description Keu/ar?ee /-?£?''/er
Installation Date
Steam Output (10J lb/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/)
8£-

A™b,'ei"t



Comments:
                                     445

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit   /
Fuel
          
-------
                           K V B ENGINEERING. INC.
                                 17332 IRVINE BLVD.
                               TUSTIN. CALITORNIA 926BO
                                   (714) 032-9020

                         CHEMICAL  LABORATORY  REPORT
CLIENT:  KVB, inc.
         Tustin,  CA
         Attn:  G. Cato

SAMPLES!    8 Fuel Oil Samples

KVB CHARGE NO, :   eooo

INVESTIGATION:    As Requested
                                                 DATE:   8/7/74
                                             RECEIVED:   7/16/74
                                        £3  ANALYZED:   7/26/74
                                             LABORATORY NO:   74121-0
      Sample Identification:
No.  8    Test  '-1;
                                          No.  2 Oil
                                      447

-------
                                    KVB
                                                                           No. 8
Nitrogen, %                                                                  .015
Sulfur, %                                                                    .38
Carbon, %                                                                  87.07
Hydrogen, %                                                                11.87
Ash, %                                                                      0.002
Carbon Residue, %                                                           0.35
Flash Point, °C                                                            91
Aniline Point, °C                                                           *
Heat of Combustion:
   Gross, Btu/lb                                                          19,390
   Net-, Btu/lb                                                            18,310
Oxygen, %                                                                    .66
API Gravity                                                                35.3 at 76°
Viscosity SSU                                                              36.0 at 104
  The sample is too dark in color to determine the Aniline Point.
                                        448

-------
                                  KVB
           /                       Parts Per Million in Oil

                                                                      No.., 8
 Vanadium                                                              2.8

 Nickel                                                               1.7

 Iron                                                                  1.8

 Silicon                                                               1.7

 Calcium                                                               0.34

 Aluminum                                                              0.78

 Sodium                                                                 ND

 Manganese                                                             0.052

 Magnesium                                                             0.15

 Lead                                                                  1.1

 Chromium                                                             Trace

 Tin                                                                   0.36

 Copper                                                                0.20

 Silver                                                                 ND

 Titanium                                                              0.040

 Strontium                                                              KD

. Lanthanum                                                              ND

 Zinc                                                                  1.7

 Cadmium                                                              Trace

 * There was  insufficient ash for a spectrographic analysis.

 ND - not detected
                                          Respectfully submitted,
                                         6T.R  f
                                 4 4 Q     A.R.  Brienza
                                          Laboratory Director

-------
                      INDUSTRIAL BOILER DESIGN DATA
Location No.
                                 Test No.
Unit No. TV'
Unit Description    TV/ 6^ 
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  TV
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
Tif /Tvrttnl*
"*- \PPm/
OH /T-ii-vm^*
ou i ppm;

2 »JrPin'
TV-it-al P=av-t- M Vi/MR-Hl^

Cr-»l -i ^ "Da v+- M "H /MR-hn ^



Smoke Spot No.


Final ^trn PT^<^ (n^ i a }

Final Stm Temp (°F)

Combus Air Temp (°F)

^1-aoV Tomi-i f°V\

Fuel Flow &a////r.
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.H20)
Register (% open)

4^-/
A/or in 1.
Air
/0, 3
3.1
186
183
12.2
0
"7 •?
7,3










o






A , -^
/\frtO.


W.0
M0
/

uJ 4 if 6.S -> /Qi'r /0.<9 /.r . /&.


-------
cn
       u
                         Location No
                         Unit No.
                         Test No.
Load
Fuel
Ib/hr
• Smoke
O CO
X  HC
A  NOV
                                Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                           K  V B ENGINEERING. INC.
                                 17332 IRVINE BLVD.
                               TUSTIN. CALIFORNIA 9268O
                                   (714) 032-9O2O
                          CHEMICAL  LABORATORY REPORT
CLIENT:  KVB, inc.
         Tustin,  CA
         Attn: G. Cato
SAMPLES!    8 Fuel Oil Samples

KVB CHARGE NO,:   6000

INVESTIGATION:    As Requested
    DATE:  8/7/74
RECEIVED:  7/16/74
ANALYZED:  7/26/74
LABORATORY NO:    74121-0
       Sample Identification:
      No. 4    6-14-74, Test 46;
               No. 5 Oil
                     S E
                                       453

-------
                                   KVB
                                	                      	
                                                                          No.4
 Carbon,  %                                                                 85.12
 Hydrogen,  %                                                               n 21
 Ash,  %                                                                    0>26
 Carbon Residue,  %                                                          5 .36
 Flash Point,  °C                                                           135
 Aniline  Point, °C                                                          *
 Heat  of  Combustion:
   Gross,  Btu/lb                                                         18,760
   Net,  Btu/lb                                                            17,730
   API Gravity                                                            22.4 at 77°I
 Nitrogen,  %                                                                  .20
 Sulfur,  %                                                                  1.30
 Viscosity  SSU                                                             90.o at 104;
 Oxygen,  %                                                                  1.91
* The sample is too dark  in  color to determine the Aniline Point.
                                      4 54

-------
                                KVB
          f
 Test   46
The results of the spectrographic analysis of the  oils are as follows:
                                 Parts For Million in Oil                ,

                                                                     Ko. 4
Vanadium                                                             29.
Nickel                                                                Q.6
Iron                                                                 94.
Silicon                                                               &.f>
Calcium                                                             440.
Aluminum                                                       ,8.3
Sodium                                                                 KD
Manganese                                                             2.9
Barium                                                               52.
Magnesium                                                            7B.
Lead                                                                750.
Chromium                                                              6.2
Molybdenum                                                    .        0.81
Tin                                                                   1.8
Copper                                                                2.0
Silver                                                                 KD
Zinc                                                                170.
Titanium                                                               H>
Cobalt                                                               Trace
Strontium                                                             2.0
Phosphorus                                                          200
Cadmium                                                              Trace

KD » not detected
                              (Continued)
                                      455

-------
                      INDUSTRIAL BOILER DESIGN DATA
Location No. c?4
           Test No. 47
                      Unit No.  7V
Unit Description
i t (s 6 vi
£0'7er
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)

Final Steam Temp (CF)


Furnace Type




Furnace Volume (ft )


Burner Description
Horiz Burner" Spacing ( ft)

Vex*t Burner Spacinci (ft)

Test Fuel
Fuel Temp at Burner ( °F)

Primary Air Temp (°F)
C4--»/-»V rToTTrr» I °f?\


/
-------
                          BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  TV
Fuel
Test No,
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No .
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow CF /fjr. *tO3
Fuel Temp. (°F)
Fuel Pres. " (psig)
Furnace Pres. (in.H2O)
Register (% open)
47-/
Bose
'>f
/
3.1
6^
6^
9.8
eo
6










^










/J,
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM  DATA
Location
Unit  TV
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No .
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow CF/Mr, X IO3
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)
47-8
/// J,r
&4
4.
-------
j^.

en

C£>
         1
         Oi
                          Location No.


                          Unit No. TV



                          Test No. 4 7
                            Load


                            Fuel
                                           Ib/hr


                                          £70$
• Smoke


O CO
X  HC



A  NO
     X
             10-
                   _U



                   -t
                -H~
                      -i-l i-]-
                       i i i '
 ±
  IT
I I

U-U-

L_u-
o -!-H-
fj ! i

|  |~[ I I'
                      tn:
                         -t-
                       tt
                            J-U-
       ffi
                            t

                             69-
           4 El
            • CH-
                                 • X
                 :^:
                     -K
                                                   <)
                                                                                                     -f
                                 Emissions for Industrial  Boilers  as  a  Function of Excess Oxygen

-------
                           FUEL ANALYSIS SUMMARY
                                Gas Fuel
Test
»4
C
41
m
V
H
4
5
12
13
14
15
24
25
30
37
38
39
40
41
48
49
58
60
67
69
75
77
80
«
n
8
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
?
ft
o
0
0
0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3
0
n
X
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
.1
.1
.1
.1
1.3
1.3
4.6
^
^
g
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
. 85.8
23.6
23.6
74.0
»
\D
5C
n
O
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
r»
15
11
X
n y
tf->
32
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548 .
1129
                                  460

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. c>4 Test No. 7J Unit No. TV'
Unit Description T, 1 1; 6 \si // ,£•





Fi're tube







/ /Wc/(S6fn&/ fowfatsjf. /fir /4/0iw. /ftsrwei




di^/jbtew/
#'

Awb'ewi'



Comments:
                                         46 1

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit   T\/
Fuel  #.


/&a
/jisrtb.
/&
































































•








































1
















































at 3% O   dry
                                             462

-------
                           K  V B ENGINEERING. INC.
                                 17332 IRVINE BLVD.
                               TUSTIN. CALIFORNIA S26BO
                                   (714) O32-9O2O

                          CHEMICAL  LABORATORY REPORT
CLIENT:  KVB, inc.
         Tustin, CA
         Attn:  G.  Cato
SAMPLES!    8 Fuel Oil Samples

KVB CHARGE NO,:    6000

INVESTIGATION:     As Requested
       DATE:   8/7/74
TC6J-  73
   RECEIVED:   7/16/74
   ANALYZED:   7/26/74
   LABORATORY NO:   74121-0
       Sample Identification:
      No. 5    6-17-74, Test
No.  2 Oil
                                        463

-------
                                  KVB
 T&st   73
Nitrogen, %
Sulfur, %
Carbon, %
Hydrogen, %
Ash, %
Carbon Residue,  %
Flash Point, °C
Aniline Point,  °C
Heat of Combustion:
   Gross, Btu/lb         19,510
   Net-, Btu/lb            18,340
Oxygen, %                   .225
API Gravity               37.2 at 76°F
Viscosity SSU             34.0 at 104°F
* The sample  is  too dark in color to determine the Aniline Point.
                                       464

-------
                                KVB
        73                       Parts  Per Million in Oil

                 No. 5

Vanadiun           *

Nickel

Iron

Silicon

Calcium

Aluminum

Sodium

Manganese

Kagnesium

Lead

Chromium

Tin

Copper

Silver

Titanium

Strontium

Lanthanum

Zinc

Cadmium

* Thsre vaa insufficient ash for a spectrographic analysis.

ND - not detected
                                         Respectfully submitted/
                                        a.R.  f
                                         A.R. Brienza_
                                         Laboratory Director

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. /
Unit Description  c/eou,er
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F)

Primary Air Temp (°F)
Stack Temp (°F)

/
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel
Test No.
Test Type ,
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
cn / nnrn } *

cn /r\r~im^*
£>U2 vPPm'
1V\t- a 1 P a>-+- M V» /MR -Mi \

cnl -i ^ PA ft- ( 1 H/MRi-u\





On 3 r* i f- w /S:^

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus Air Temp (°F)

Stack Temp. (°F)
Flip! Flou f s~ f S tJf )

Pllp.1 Tomr-i ^°P\





Register (% open)

4<7~/
^^^e
/2.S
e.e
8£>
66
10
133
(? C/ /








S~) -7
S&


360










4"? -6
tt 4>r
. ta.s"
4.2
86
82

-------
&00.
(yOO-
*
- H.
0) W
00
Location No. c.
Unit No. /
Test No. fytf

i

*
--H-
i ( !
!

-

~
-
-
-

#
-
-
-

—




-

-

-
-
-


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-
-
-

-



-
-
-
-






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-



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-



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-
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-
-
'.£>""" Load 
-------
FUEL ANALYSIS SUMMARY
      Gas Fuel

4J
II
H
4
5
12
13
14
15
24
25
30
37
38
39
40
41
47
48
feu m
58
60
67
69
75
77
80
n
8
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
n
O
0
0
0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3
n
2
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
.1
.1
.1
.1
1.3
1.3
4.6
5*
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
. 85.8
23.6
23.6
74.0
x
n
U
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
I£
O» •-<
-if a
x >
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548 -
1129
            469

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No.
unit Description
                                                P8AL -
Installation Date
Steam Output (10^ Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

W70
//
AfT
g^e

Fi'reJftKB
r?hiet>i1'
230

Comments:
                                   470

-------
                           BOILER EMISSION MEASUREMENTS



                              AND CONTROL ROOM DATA
Location



Unit  e?



Fuel  #
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
up fr-\rttr^*
nc ippw;
SO (nnm}*
A
cn fr-iT-m^*
i>>J2 »PPm'
Tret-si P^Tt- Mh/MRhtil

Sol i rt Psrt flb/MRtu}

Boileir Efficiency (% )

Smoke Spot No.


Final Stm Pres. (psig)
Fi n^T crf-m T(^mri r°F^

r*ornhn<5 ATT* Tp>Tnn ( 0P^

Stack Temp. (°F)
Fuel Flow (&Ptf)
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)

3S~-l
Bate
1/.9
4.1
ids
183
tee
0


O ^3 ^2
&?5

8/V
S~) /"if 3 Lt
6// 6/fc? ^D if

O'&S /cr
C1 -7
b /
3


8.8
£ — J.
•SOT-
A i —
AW&-
330
97
/76
3rw/,
Sir
8.44T
7^
n e
176
/0,2
O












2


3,£~




300
6af rff'r
»,3.Z
O












3


MS



~
3Ve

-------
                           K v B ENGINEERING. INC.
                                 17332 IRVINE BLVD.
                               TUSTIN. CALIFORNIA 926BO
                                   1714) O32-9O2O

                         CHEMICAL LABORATORY REPORT
CLIENT:  KVB, inc.
         Tustin,  CA
         Attn: G. Cato

SAMPLES:    8 Fuel Oil Samples
KVB CHARGE NO, :   6000
INVESTIGATION:    AS Requested
          DATE:  8/7/74
     RECEIVED:  7/16/74

-------
Test
                                          No. 6
Nitrogen, %                                  .025
Sulfur, %                                   1.46
Carbon, %         .                        87.67
Hydrogen, %                                 9.61
Ash, %                                      0.007
Carbon Residue, %                           3.79
Flash Point, °C                           129
Aniline Point, °C                           *
Heat of Combustion:
   Gross, Btu/lb                          18,200
   Net-, Btu/lb                            17,330
Oxygen, %                                   1.23
API Gravity                                13.2 at 77°F
Viscosity SSU                              87.0 at 104°F
  The sample is too dark in color to determine the Aniline Point.
                                      473

-------
                                 KVB
            _
         35~                     Parts Per Hilllon in Oil

                   Ho. 5             No. 6           Ho. 7

 Vanadium           *                1.4              *

 Nickel                              0.51

 Iroa                                2.9

 Silicon                            21.

 Calcium                             1.4

 Aluminum                .            6.4

 Sodium                              0.68

 Manganese                           0.062

 Magnesium                           0.11

 Lead                                0.17

 Chromium              _              0.045

 Tin                                 0.70

 Copper                              0.014

 Silver                              0.005

 Titanium                            0.10

 Strontium                           0.059

.Lanthanum                           0.70

 Zinc                                 ND

 Cadmium                              ND

 * There vas insufficient ash for a epectrographic analysis.

 ND - not detected
                                          Respectfully submitted,
                                         6T.R  f
                                   474  A.R.  Brienza
                                          Laboratory Director

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.  Test No. ^}3*l -40 -A
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

1470
//
/5~
Z'g'G

FireJube
<2D ~/0
73
34

1 Pe&becSy #iis)e? ffur^er




d/0 ttsr& 1 &&3
rfwhtdrtt

A i/w 'O ' i ' e 'is? ' r
3^0

Comments:
                                    475

-------
                          BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  c'
Unit  2
Fuel
Test No.
Test Type
Test Load (103 lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
Pf /nr>TTi^*
no ippiil/
SO foom)*

QO /nnml*
OVJ2 VPP"1/
Total Part. (Ib/MBtu)
c;n1 i d Part (Ih/MRtu)

Boiler Efficiency (% )



ryn^ni t~\7 f%^

Final Stm Pres. (psig)
Final Stm Temp (°F)

Combus. Air Temp. (°F)

Stack Temp. (°F)
Fuel Flow . (CFHj
T^iiol Tomr-i (OP^

Fuel Pres. (poig) tte(?
Furnace Pres. (in.^O)
Register (% open)

J?-/
^?ie
/0,fy
3.6
* ' *


3SO
/,?
A /,
/7^7C?-
//

-------
         FUEL ANALYSIS SUMMARY

               Gas Fuel
14
0
1
f>
4
5
12
13
14
15
24
25
30
37
38
40
41
47
48
49
58
60
67
69
75
77
80
n
O
U
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
n
0
0
0
0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3
2
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
.1
.1
.1
.1
1.3
1.3
4.6
5*
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
. 85.8
23.6
23.6
74.0
X
n
O
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
S 5
X
•
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548 .
1129
                  477

-------
                      INDUSTRIAL BOILER DESIGN  DATA
Location No.
                                Test No.
Unit No. /
Unit Description
                    & is r n Is? Q
Installation Date
Steam Output (10 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

J97/
/&
/£-
c'&O

f» re tub<2-
3D - /8
£08
163

I Pe&iy&c/is dir dt&w/zecf &tsr*?&r
*



#& &>•/
/go

Aiswbiei^J'
320

Comments:
                                  478

-------
                          BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HP fnnml*
nU Vpplu)
or* fr\™n^*
bu ^ppm;
CO fT~»r-mi^*

. nv\+- -.1 p-ar-l- / 1 \\ /MP1-M ^

Qr\l T r\ "Da y h M "K /MR-Hn ^



Smoke Spot No.

upacity (-&)
Final Stm Pres. (psig)
"Plnal C+-m rPoTnr-> /o^?^



Stack Temp. (°F)
Fuel Flow . (&PH)
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)


^-/
// /ffocf
?e
£~-C
132
l<90
/2.4












88
3


10
/• j . . s
t>ar is r.
A /-,
AWO-
330
ISO
J6~i I,
Air
/^7^
8.2
181
I7OC/
7.5-
7,2
Iff*/
152
/as
o











88
2



$


6.3-




350
/
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel  # ^ 
-------
        I
        04
CO
                         Location No.
                         Unit No. /
                         Test No.
Load  /7,
Fuel  #£~ 0/7
Ib/hr
9 Smoke
O co
X  HC
A  NOV
                                Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                    K V D ENGINEERING. INC.
                          17332 IRVINC ULVD.
                        1US1 IN. CALIFORNIA H2C.6O
                            1714) C32-9O2O
                   CHEMICAL LABORATORY REPORT
CLIENT:  KVB, inc.
         Tustin,  CA
         Attn: G. Cato

SAMPLES:    8 Fuel Oil Samples
KVB CHARGE NO,:   GOOD
INVESTIGATION:    AS Requested

       Sample Identification:
                                                 DATE:  8/7/74
                                            RECEIVED:  7/16/74
                                            ANALYZED:  7/26/74
                                            LABORATORY NO:   74121-0
No.  6    6-2^-74, Test
                                                          Ho. 5 Oil
                        F0LUOCO I KJ 6"
                                   482

-------
                                   KVB
         /
Test
                                           No.  6
Nitrogen, %                                  .025
Sulfur, %                                   1.46
Carbon, %           '                       87.67
Hydrogen, %                               "9.61
Ash, %                                     ' 0.007
Carbon Residue, %                           3.79
Flash Point, °C                          . 129
Aniline Point, CC                           *
Heat of Combustion:
   Gross, Btu/lb                          18,200
   Net-, Btu/lb                            17,330
Oxygen, %                                   1.23.
API Gravity                                13.2 at 77°F
Viscosity SSU                              87.0 at 104CF
* The sample is too dark in color to determine the. Aniline Point.
                                      483

-------
                                KVB
      (/ Lj                        Parts  Per Million in Oil

                 Ko. 5             No.  6           K°- 7

Vanadium           *                !•*

Hlckel                              °-51

Irou                                2-9

Silicon                            21-

Calcium                             *•*

Aluminum                 -           "•*

Sodium                              °-68

Hansanese                           O-062
                                    t\  1 1                 *
Kagnesium                           °'IL
Lead                                0.17

Chromium                           °-045

n>             '                   °-70
Cupper                             °-014                   •   •

 Silver                        '      °-005
 Titanium                            0.10

 Strontium                  '         °'059

. Lanthanum                         "

 Zinc"                                 »'
                                       KD
 Cadmium
 * There vas insufficient ash for a spectrographic analysis.

 ND - not detected
         •                                        •
                                           Respectfully  submitted,

                                          6T.R  f
                                    484
                                           A.R.  Brienza

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. £ ^ Test No. fy& Unit No. /
Unit Description _
(jisr^ IrtQ isr? 3 P& 6 £> FIST lucres
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F)

Primary Air Temp (°F)
Stack Temp (°F)

/?7/
/B
J6~
?so

Fi rettsbG-
3D - /8
SOB
163

1 Pea hoc/ y 6tea>?7 /t/om. fft/rr/er




#£- &//
/6£~

Awb/'enf
3^o

Comments:
                                       485

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel  #
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HP (nnm}*

Qf~» (n-rtm}*
au ippm;
O/"l /r-tr-«T«A*
SU2 (ppm;
Total Part. (Ib/MBtu)
o*-*1 ^ /3 "Da >-4- M V\ /M"R-i-n^


tsoiJLejr r»mcient,y v* j
Smoke Spot No.


Final Stm Pres. (psig)
Final ctf-m Tprnn (°Fl

Combus Air Temp. (°F)

Stack Temp. (°F)
Fuel Flow . (& PHj
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
£T-/
/// /
/9,r
//
7,3
t63
/£6
10,3
O






	




/


S.tt




eso
fa^
/70
43
0
	
4S-3
/cm? food
7,/
6.7
Itt
ISI
io.8
o






	


oo
88
1


ae^




&0
&8
/74

/


7.3



^^
32&
M/
S6f
3
-------
00
                         Location No. <2&
                         Unit No.  /
                         Test No.
Load  J7t &&'/
• Smoke
O CO
X  HC
A  NO,
                                Emissions for  Industrial Boilers as a Function of Excess Oxygen

-------
CHEMICAL LABORATORY REPORT
CLIENT:  KVB, inc.
         Tustin, CA

         Attn: G. Cato


SAMPLES:    8 Fuel Oil Samples


KVB CHARGE NO.:   eooo


INVESTIGATION:    AS Requested




      Sample Identification:
                           £5-
                              DATE:   8/7/74
                          RECEIVED:   7/16/74

                          ANALYZED:   7/26/74

                          LABORATORY  NO:   74121-0
6-24-74, Test V.T
                            /AJ
                             ^_
                               , No. 5 Oil


                         PA6-G"
               488

-------
tic?*
    '
                                  KVB
                                          Ko. 6
Nitrogen,  %                                  .025
Sulfur, %                                   1.46
Carbon, %                                  87.67
Hydrogen,  %                                9.61
Ash, %                                    ' 0.007
Carbon Residue,  %                          3.79
Flash Point, °C                         . 129
Aniline Point, °C                          *
Heat of Combustion:
   Gross,  Btu/lb                         18,200
   Net-, Btu/lb                           17,330
Oxygen, %                                   1.23.
API Gravity                               13.2 at  77°F
Viscosity  SSU                             87.0 at  104°F
* The sample is too dark in color to determine the Aniline Point.
                                     489

-------
                                  Parts Per Million in Oil

                   Ho.  5             No. 6            Ho.  7

 Vanadiina            *                1.4               *

 Nickel                              0.51

 Iroa                                2.9

 Silicon                            21.

 Calcium                             1.4

 Aluminum                 .           6.4

 Sodium                              0.68

 Manganese                           0.062

 Magnesium                           0.11

 Lead                                0.17

 Chromium                            0.045

 Tin                                 0.70

 Copper                              0.014

 Silver                        •      0.005

 Titanium                            0.10

 Strontium                           0.059

.Lanthanum                        .   0.70

 Zinc                                 KD

 Cadmium                              HD

 * There vas  insufficient ash for a spectrographic analysis,

 ND - not detected
                                          Respectfully  submitted,
                                         a.R   f
                                  4 90
                                          A.R.  Brienza
                                          Laboratory Director

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.  48
Unit No. /
Unit Description
                            a 1^7   3
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

J
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel  A/a
Test No.
Test Type
Test Load (1(>3 lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*

t>L»x i ppm;

2 \PPm'
rrv-»t-:a1 Pa-r-h f Ih/MRtlll

<^ol -i r? P^T"t- flh/MRtu)

Rrrf "If*?* V'P'Fi cipncv f%)

Smoke Spot No.


Final Stm Pres. (psig)
Final Stm Temp. (°F)



Stack Temp. (°F)
Fuel Flow (cftijtlO3
Pnol Tomn f°F}

Fuel Pres. ' (pGig)^^
Furnace Pres. (in.H2O)
Register (% open)

48 -/
//, /me/
e/.s
4.3
74
7J

&


c?.6~




£60
8.47



-------
CO
CO
       1
      a
                        Location No. 
                        Unit No. /
                        Test No.
Load  /7/
Ib/hr
Fuel Ma//-  (5 as
• Smoke
O CO
X  HC
   NO

                                                                                                               •o
                                                                      a
                                                                      Q)
                                                                      ^
                                                                      i
                                                                      UJ
                               Emissions for  Industrial  Boilers as a Function of Excess Oxygen

-------
                     FUEL ANALYSIS SUMMARY
                           Gas Fuel
A/0.
H
4
5
12
13
14
15
24
25
30
37
38
39
40
41
47
49
58
60
67
69
75
77
80
n
O
U
.9
.9
.9
.9
0
0
0
.9
0
.9
.9
.8
.5
.9
.5
.8
.8
.9
.9
.9
.9
2.5
2.5
0
O
0
0
0
0
.3
.3
.3
0
.3
0
0
.6
0
0
0
.6
0
0
0
0
0
0
0
.3
z
.1
.1
.1
.1
4.6
4.6
4.6
.1
4.6
.1
.1
6.3
3.9
.1
3.9
6.3
8.4
.1
.1
.1
.1
1.3
1.3
4.6
5*
85.8
85.8
85.8
85.8
74.0
74.0
74.0
85.8
74.0
85.8
85.8
88.9
95.6
85.8
95.6
88.9
84.1
85.8
85.8
85.8
. 85.8
23.6
23.6
74.0
u
13.2
13.2
13.2
13.2
20.6
20.6
20.6
13.2
20.6
13.2
13.2
3.4
0
13.2
0
3.4
6.7
13.2
13.2
13.2
13.2
69.7
69.7
20.6
-H £
1108
1108
1108
1108
1129
1129
1129
1108
1129
1108
1108
964
966
1108
966
964
967
1108
1108
1108
1108
1548
1548 .
1129
                                 494

-------
                     INDUSTRIAL BOILER DESIGN  DATA
Location No
Test No.
Unit No.
Unit Description
Installation Date
Steam Output (103 Ub/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F)

Primary Air Temp (°F)
Stack Temp (°F)

'/^7^
//
/&
?£-&

Fi'reJcbe
ier




# s 
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location
Unit 2
Fuel  #•
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*-
CO2 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (&PhJ )
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.l^O)
Register (% open)
tt-l
£ase
11.3
4,7
131
tee
//.&
0










68
0


8.0
3c,fc"'-
/li^>b.
235-
/Of

-------
                           K V B ENGINEERING. INC.
                                 1733Z IRVINE BLVD.
                               TUSTIN. CALirORNIA 926BO
                                   (714) O32.9O2O

                         CHEMICAL  LABORATORY REPORT
CLIENT:  KVB, inc.
         Tustin,  CA
         Attn: G. Cato
SAMPLES:    B Fuel Oil Samples

KVB CHARGE NO, :   6000

INVESTIGATION:    As Requested
                     DATE!   8/7/74
                 RECEIVED:   7/15/74
           
   pa tz.
M e L
                                                SDL.T 5
                                         497

-------
                                   KVB
         
-------
                                KVB
        e
        "S'                     Parts Per Hilllon in Oil
                                                  no.  7


 Vanadium                                            *


 Hickel


 Iron


 Silicon


 Calcium


 Aluminum


 Sodium


 Manganese


 Magnesium


 Lead


 Chromium


 Tin


 Copper


 Silver


 Titanium


 Strontium


. Lanthanum


 Zinc


 Cadmium


 * There vas insufficient ash for a spectrographic analysis.


 ND - not detected





                                        Respectfully submitted,


                                       Cf.R.  &/v^^A

                               499
                                        A.R.  Brienza

                                        Laboratory Director

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. /
Unit Description
Installation Date
Steam Output (10J Uo/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

J97/
/&
J6-
2SO

Fi retesb<2
3D - /8
^£08
163

1 P/'ev?f
3IO

Comments:
                                      500

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess 02 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow ( '&£>//)
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
5~<6-'
&04G'
&4
8.0
//s-
//J
**
C










86~
o


4.3
^
-------
                           K V B ENGINEERING. INC.
                                 17332 IRVINE BLVD.
                               TUSTIN. CALIFORNIA S2CBO
                                   (714) C32-9O2O
                         CHEMICAL LABORATORY REPORT
CLIENT:  KVB, inc.
         Tustin, CA
         Attn:  G. Cato
SAMPLES:    8 Fuel  Oil Samples

KVB CHARGE NO,:   6000

INVESTI GAT 1 ON :    As Requested
    DATE I  8/7/74
RECEIVED:  7/16/74
ANALYZED:  7/26/74
LABORATORY NO!    74121-0
       Sample Identification:
      •No. 7    6-25-74, Tests  56 & 57,
No. 2 Oil
                                         502

-------
Nitrogen, %
Sulfur, %
Carbon, %
Hydrogen, %
Ash, %
Carbon Residue, %
Flash Point, °C
Aniline Point, °C
Heat of Combustion:
   Gross, Btu/lb                                          19,410
   Net-, Btu/lb                                            18,320
Oxygen, %                                                     .60
API Gravity                                                35.5 at 76 °F
Viscosity SSU                                              33.7 at 104°F
* The sample is too dark in color to determine the Aniline Point.
                                      503

-------
          '
                                  Parts Per Million in Oil
                                                     Ho.' 7

 Vanadium                                              *

 Hlckel

 Iron

 Silicon

 Calcium

 Aluminum

 Sodium

 Manganese

 Magnesium

 Lead

 Chromium

 Tin

 Copper

 Silver

 Titanium

 Strontium

. Lanthanum

 Zinc

 Cadmium

 * There vaa insufficient ash for a spectrographic analysis,

 ND - not detected
                                          Respectfully submitted,
                                            :R  f
                                504
                                          A.R. Brienza
                                          Laboratory Director

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. ££ Test No. ^"7 Unit No. /
Unit Description _
& ts r w It Q t/^7 -3 /~£??.£,5 rcsn^j&cG
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/?7/
/a
/£~
c*£~&

f-i're If {y&
3D - /8
3O3
163

1 Pe&boc/t/' 3tJ
/4 1+7 fr /& 1^7 £

jAiwJbiei'?''
3/0

Comments:
                                        505

-------
                          BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
EC (ppm)*
SOX (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . f£/:>//S
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)
S7~/
Base
/ff.7'
0.0
//S
U6
9.6
o




	




#6
/,f


4.0
3&fff.
dwb.
310
/4"
90
30
/5






























































-

























































































at  3% O   dry
                                           506

-------
                           K V  B ENGINEERING. INC.
                                 17332 IRVINE BLVD.
                              TUSTIN. CALIrOHNIA 92O6O
                                  C7I4) O32-9O2O
                         CHEMICAL LABORATORY  REPORT
CLIENT:  KVB, inc.
         Tustin, CA
         Attn:  G. Cato
SAMPLES!    8 Fuel Oil Samples
KVB CHARGE NO* :   6000
INVESTIGATION:    AS Requested
    DATE:   8/7/74
RECEIVED:  7/15/74
ANALYZED:  7/26/74
LABORATORY NO:    74121-0
      Sample Identification:
      No.  7    6-25-74, Tests 56 & 57,
No. 2 Oil
                                SAMPLE
                                       507

-------
                                   KVB
          *
 Test
Nitrogen, %
Sulfur, %
Carbon, %
Hydrogen, %
Ash, %
Carbon Residue, %
Flash Point, °C
Aniline Point, °C
Heat of Combustion:
   Gross, Btu/lb                                          19,410
   Net-, Btu/lb                                            18,320
Oxygen, %                                                    .60
API Gravity                                                35.5 at 76°F
Viscosity SSU                                              33.7 at 104°F
* The sample is too dark in color to .determine the Aniline Point.
                                    508

-------
                                  KVB

               ^

                                  Parts Per Million in Oil

                                                    No. 7

 Vanadium                                             *

 Nickel

 Iron

 Silicon                                         .

 Calcium

 Aluminum

 Sodium

 Manganese

 Magnesium

 Lead

 Chromium

 Tin

 Copper

 Silver

 Titanium

 Strontium

, Lanthanum

 Zinc

 Cadmium

 * There was  insufficient ash for a spectrographic analysis.

 ND - not detected



                                          Respectfully submitted,

                                         O(  R   OA^^^A

                                  509
                                          A.R. Brienza
                                          Laboratory  Director

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. c? ~7
                                Test No.
Unit No. /
Unit Description   o
                            Ftf
Installation Date
Steam Output (10^ Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

W6 7
/&O
/6~0
36 7

Wa-fertube.
2/- & -9
738
l/3tj

1 <^
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location c* 7
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (CFHJXIO3
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
r /&
7J-
6.6
113
III
W
0










sa




/3
H6
MS-
10.8
/6 1.
A.r
. 3&
6.6~
W
36
7,2
o
















/?£-












6'0
60-60
fc
-------
Ol
ro
      I
      04
Location No. (?7      Load
Unit No.  /            Fuel
Test No.
                                                              lb/hr
• Smoke
O CO
X  HC
A  NOV
                              Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location c? 7
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppra)*
C02 dry (%)
CO (ppm)*
H(~" ( T-inm ^ *
n\- \ppui)
en fnnm)*
ow^ vppiuy
SO2 (ppm)*
•TV->*-a1 DIJT-+- f 1 Vi/MRi-n}

Or*! •.' /J D=jY-f- f 1 H /MRf-nl

. 1 ,-.ff • /a.\



(V-V3/-f| 4-tr (%\

Final Stm Pres. (psig)
Final ^tm Tpmo (°F)

Pf^TnKnc AT T" Tomn ( °P^

c^-a,-,!- Tomri t O'P^

Fuel Flow (cFH}*IG>2
Fuel Temp (°F)

Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
t/0-/
Br. Tu»e
78
gtj
/S7
/5-/

-------
cn
                                                       FUEL ANALYSIS  SUMMARY
                                                       Gas Fuel
                   A/o.
T*lt NO.
101
104-106
-109-110
113-115
122-125
140-148
149-152
153-155
160-105
190-194
207-212
Typ«
of Cat
Nat.
Nat.
Nat.
Hat.
Hat.
Hat.
Ret.
Hat.
Hat.
Mat.
Hat.+
Itaf.
CH4
%
94.52
94.52
90.00
ea.ii
es.ii
91. a
76.40
93.91
96.99
97.26
40.43
Caj4
C2U6
^
4,26
4.26
2.90
4.33
4.33
5. 84
5.10
4.37
1.98
1.82
10.96
**
c\"a
0.20
0.20
0.40
0.6Q
0.68
0.51
5.30
0.71
0.10
0.027
1.6B
C4ja
C4>
0.062
0.062
Yraca
0.15
0.15
0.08
0.40
-
0.04
0.08
0.15
C<»
0.032
0.032
-
0.04
0.04
0.01
0.20
-
0.01
-
0.02
C«;M
0.032
0.032
-
0.02
0.02
0.01
-
-
-
t-(
—
"<
-
-
-
-
-
-
8.80
0.25
-

35.67
?<
0.35
0.35
0.10
0.67
0.67
-
1.40
0.74
0.60
0.37
""
°l
0.12
0.12
-
-
-
-
-
-
-
0.01
0.02
"I
0.37
0.37
6.60
S.96
5.96
-
1.60
-
0.28
0.28
2.68
Y
0.05
0.05
-
0.04
0.04
-
-
-
-
-
—
Density
kg/n3
0.725
0.725
0.746
0.765
0.765
0.720
0.765
0.733
0.710
0.705
0.576
lb/tt3
0.0447
0.0447
0.0460
0.0472
0.0472
0.0444
0.0472
0.0452
0.0430
0.0435
0.0355
Higher
Heating Value
GJ/m3
0.0388
0.0388
0,0364
0.0373
0.0373
0.0391
0.0391
0.0390
0.0377
0.0381
0.0310
Btn/ft3
1042
1042
976
1000
1000
1050
1050.
1047
1011
1023
831

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. c?7 Test No. /// - // r> fj. /*, cr ^
o<£ Us f- /v I y tO & . is •OTb'/& rCSfttOCQ
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

W6 7
/0 -3
738
U3if

1 focrr £1eow 4 Jo 1*7 /'zee/ gtsrvrr




P5 3oo
/60

At^biewt
334

Comments:
                                      5 1  5

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location c? 7
Unit  /
Fuel  P£  3&0
Test No.
Tsst Typs

Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
13 r* t r*r\m \ *
nv_ vppin;
qo ( t->r-im ^ *
ow ^ppui;


7Y->ta7 Part flb/MBtu)

C/-.1 i r{ -Part flb/MBtul.







Final Stm Pres. (psig)
Final Stm Temn f°F)




btacjc ieinp. i c )

r ue J. r -low / £-7 f^r//
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.^O)
Register (% open)
///-/
£?s^ ^^^
00*0*0
86~ ...

fl w &.


~) SJ s?







/s&






z>/}/)
^yc?
/J&
So&
4.0
Tf- 7S
M -3
jf&&ez> /$//"

80
fo~
S2I
So&
&o
0
















J3o-








/67
/02.
2,8
80-80
///~4
Je>u3 sjt'f-

85
7,3
S60
&3~
/0.G
O
















tie






/SJ£~
/7O
SS&
/0£
4,0
ffo-80
///-f
A/e?r K-T /,
Ai r
82
0.2
&36
&8
8.9
./






X*?



^
7 oo

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location (3 7
Unit  /
Fuel  P£ 30G
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
SOx (ppm)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow {&PMJ
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H->O)
Register (% open)
W-8
£0u^y /4,f
8e
&
/,£
^7-^7
///-/*
4/or**> 1.
A.r
?8
;/.#
£6-4
&8
6.3
4
-------
CASCADE IHPACTOR DATA
Test No.
Location No.
Fuel Type
Burner Type
Test Load (Ib/hr x 10^)
Stack Temp (°F)
Stack Press, (in. HO)
Impac
tor AP (in.H O) P^is,

Gas Volume (cm )
T «™ 1
Impactor Flow (cm • s )
Sample Time (sec)
Orientation
D Cyclone (yra)
iw
o
0 0
in 2
Q
0)
>-t cn
(0 rt
•3 -U
-P W
O
<
Cyclone, Stage,
S Filter Catch
1 (ym)
2 (urn)
3 (um)
4 (ym)
5 (ym)
Cyclone (mg)
Stage 1 (mg)
Stage 2 (mg)
Stage 3 (mg)
Stage 4 (mg)
Stage 5 (mg)
Filter (mg)
Total Catch (mg)
Comments
V//- 7
'^7
/V J'cxs-
S-feai~i /4/&W.
86-
3£2


/./&
/o<3 386
36~.y
30.2tfO
0.272
&.ZI&
0.0 6 if
a, n
l3e>6
-------
en
CD
        a
        a
                          Location  No. c?7
                          Unit No. /
                          Test  No.  ///
Load  88,
Fuel P&
lb/hr
• Smoke
O CO
X  HC
A  NO,
                                Emissions  for  Industrial Boilers as a Function of Excess Oxygen

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location £ 7
Unit  /
Fuel  P5 300
Test No.


Test Load (103 Ib/hr)
Excess C>2 {%}
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
cn ( r\rvn } *
bUx lPPm/


rrvv4-=al Pa-r+- 11 Vi/WRlMl^

O*-O 4 /3 t>a >-+- M "K /NTRI-ii \

Pni 1^»T" P'f'FlO'i *=»nPV f % ^


Smoke Spot No •


Final Stm Pres. (psig)
Final ^tm Temo (°F)

Combus Aiir Temp. (°F)





Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
//
,
5arrL*raj.

fllA* 0,




H2
/oS
S^
8&-8&
V2 -

Q.O6&
& 3
&
-------
CASCADE IMPACTOR DATA
Test No.
Location No.
Fuel Type
Burner Type
Test Load (Ib/hr x 10 J)
Stack Temp (°F)
Stack Press, (in. HO)
Impac
tor AP fin.H Ol P'ts"

Gas Volume (cm )
Impactor Flow (cm • -s )
Sample Time (sec)
Orientation
D Cyclone (yra)
tsT-f.


2.8
/ 7
/,/
0.&6
0.28
A/owe
C.368
o.i if 3
o.sifo
O.S72
0.216


J.33
F.Her
deitraif'ecS

















































































              52 1

-------
en
Location No. c? 7
Unit No. /
Test No. //,p


1
Q<
w
£


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-















-

-

-
Ib/hr



-




-


-





-








-



















Jit,
:


-







-

-






-
















-





-

-


^



-
-






-

-











-





-





-



-
-



-

















-






-





-

-
-
-








-

-







-









-





-




-





-














-






-

-


-















-



-







-






-









-










—








-









-



















-






















-


-















• Smoke
O CO











-






-

-












-



-
-


-
















-















-

-



-




-


-






-

-









-







-


-














-




































-

-















-

-
-


-






















-


-


























-




-


-

-

-

-

















i-







-


-



























-




























-


-























-

_

















-




-


--


-





-



















-

_










-















-


-
-
























-

_



X HC
A NO






—
-




-




-

-

_














_














-


-














-



-



-






















-




















-

-
-








-









-
-


-











-




-



-


i


-





-







-
-
-
_

._
_





-


--
-


--







-

-










-








-
_





--


:
-


-
-






-
-
._












-
--




-
-

-







r

-

-
-:


-











- 1
i

"
-

_ -







H
j
                                                                         a
                               Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
tocah'or? 2 7 FUEL ANALYSIS SUMMARY
Unit /
Coal and Oil Fuels
Test A/0. ///-• //<£>
Test No.
102-103
107-108
— fc^-111-112

116-121
126-130
131-133
134-139
156-159
159
160-164
165-168
169
170-175
176-179
186-189
195-206
Type of
Fuel
12 Oil
»2 Oil
PS 300
(*5 Oil)
16 Oil
16 Oil
Coal
Coal
Coal
«6 Oil
02 oil
Coal
coal
#6 Oil
»6 Oil
»6 Oil
KG Oil
»
c
* 0) »
R U> £
Q O Cl
.PH Ol
n -B >t
fl * & * O <*
85.94 12.72 0.89
85.94 12.72 0.89
86.46 10.31 1.07

85.95 10.21 0.22
No Fuel Sample Obtai
62.50 5.21 12.51
68.30 4.70 11.01
69.89 4.67 8.10
85.44 11.35 0.002
87.14 12.71
63.42 4.84 9.85
62.50 5.12 12.51
86.60 10.94 0.31
86.17 11.55
85.10 11.10 3.12
86.68 12.16 0.65
«»
c
01
H tn
3 0
m H
3 5 -s
in * a * < <*>
0.40 0.045 0.003
0.40 0.045 0.003
1.29 0.77 0.10

2.74 0.31 0.03
ted For Analysis
1.15 0.83 10.5
1.16 1.46 9.71
1.3(5 1.50 14.48
2.80 0.33 0.078
0.31 0.013 <0.001
3.05 0.94 13.7
1.15 0.83 10.5
1.60 0.30 0.25
1.91 0.30 0.07
0.19 0.49 0.08
0.37 0.14 0.009
«»
0) fc • »
9 a 1 $
V . O -O -H H
W XJ -H > P<
3 s a a *
33 <*> O « * U o
0.071 31.1
0.071 31.1
8.50 15.1

_

7.29 -
3.66 -
3.37 -
12.33 15.8
0.027 35.1
4.15 46.2
7.29 -
9.00 15.1

8.53 25.7
1.61 29,2
Higher Heating
Value
GJ/kg
0.0452
0.0452
0..0426

0.0423

0.0276
0.0286
0.0286
0.0432
0.0451
0.0276
0.0276
0.0434
0.0436
0.0446
0.0450
Btu/lb
19,440
19,440
18,333

18,213

11,863
12,293
12,300
18,580
19,390 •
11,873
11,863
18,660
18,773
19,227
19,365
Cn
Ni
co

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
                                Test No.
Unit No. /
Unit Description
Installation Date
Steam Output (103 Ib/hr)
Design Pressure - (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner _(?F)

Primary Air Temp (°F)
Stack Temp (°F)

''/
•Aw bi
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
cr> lnnm\*
su ippm;


TV->t-al T>a>-+- f !>->/MR-f-ll^


Solid Part. txD/MBtu)


Smoke Spot No.


Final Stm Pres. (psig)
Final ^tm Temo f°F)

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . (CFHjt/O3
Pllol Tomr> f°Pl

Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)


128 -1
Bo 6S
6
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel
Test No.
Test Type
Test Load (103 lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*



so2 (ppm;
Total Part. (Ib/MBtu)
Cnl i r? Par-t- Hh/MRtu)

Boiler Efficiency (%)
Smoke Spot No.

Opacity l%;
Final Stm Pres. (psig)
PSnal Qf-m Tomn f°F^

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (CFH)X io-3
PSiol rPoTTlT-» /°7«M

Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/S4-4
fZgeos
.
2
-0.09
,0o-7'*'*£
/
-------
cn
ro
       04
Location No. 
-------
Cn
ro
oo
                                                        PUEL ANALYSIS SUMMARY

                                                        Gas Fuel
T«»t Ho.
101
104-106
109-110
113-115
122-125
140-14U
149-152
151-155
100-105
190-194
307-213

Type
of C«t
Nat.
Nat.
Mat.
Nat.
Nat,
Nat.
Sat.
N*C.
Itat.
Nat.
Nat.+
Rat.
CH4
%
94.52
94.32
90.00
es.ii
aa.n
91. a
76.40
93.91
96.99
97.26
48.43

C2j4
C2U6
%
4.26
4.26
2.90
4.33
4.33
5.84
5.10
4.37
1.98
1.82
10.96

°*
C3",
0.20
0.20
0.40
0.68
0.68
0.51
5.30
0.71
0.10
0.027
1.6B

C4;a
\Hio
0.062
0.062
Trace
0.15
0.15
0.08
0.40
-
0.04
0.08
0.15

°sjia
0.032
0.032
-
0.04
0.04
0.01
0.20
-
0.01
-
0.02

C<1<
0.032
0.032
-
0.02
0.02
0.01
-
-
-
_-_
_

•t
-
-
-
-
-
-
8.80
0.25
-

35.67

?<
0.35
0.35
0.10
0.67
0.67
-
1.40
0.74
0.60
0.37
_

°2
%
0.12
0.12
-
-
-
-
-
-
-
0.01
0.02

"«
0.37
0.37
6.60
5.96
5.96
-
1.60
-
0.2Q
0.28
2.68

T
0.05
0.05
-
0.04
0.04
-
-
-
-
-
_

Density
kg/m*
0.725
0.725
0.746
0.765
0.765
0.720
0.765
0.733
0.710
0.705
0.576

lb/
-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
                                             - /3O
Unit No. /
Unit Description  £r>e  ^./y
                                                  B
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location aT-f- / T H/MRf"!! }

Cnl •! rl O=s Y-+- / 1 "K /MR1~n^


rJOlieir rjinciency \^ /
Smoke Spot No.


Final Stm Pres. (psig)
Pins! ^tm Tf»mn f°F)

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (&PM)
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
126 -/
A/ori»i,
Air
3o
&,t
?£3
as-s
M3
34












6,6"
1 s^
fC/
tea

•jQTCS i ,
365
e7<3
/oo
/e
o












•4


161


3.00
/00
J87-3
feu? 4 it

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel /<£ iity
• 
-------
                          BOILER EMISSION  MEASUREMENTS
                             AND CONTROL ROOM DATA
Location
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (nom)*

Cn t T-tT-lTTI ^ *
>->t/x I ppm;

0^2 \PP"*/
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Pi rial «H-m Tomr^ f°Fl

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow -(6PH)
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)
f30-e
A/oru^il,
Air
c?^
&l
./&&
O./08
	
?
	
S60
£**» 4/j f

36&
£70
es-7
eoa
70
-&&<9
too
•f3o -3
A/orl**!'
Air
3o
S,

/3 IG
	
	
	
	
	
/63


36G
£70
£30.2

-------
CASCADE IMPACTOR DATA
Test No.
Location No.
Fuel Type
Burner Type
Test Load (Ib/hr x 10 J)
Stack Temp (°F)
Stack Press, (in. HO)
Impactor AP (in.H_O)
Gas Volume (cm )
Impactor Flow (cm • s )
Sample Time (sec)
Orientation
D Cyclone (ym)

a a
•a -P
-P W
u
<
Cyclone, Stage,
& Filter Catch
1 (ym)
2 (ym)
3 (ym)
4 (ym)
5 (ym)
Cyclone (mg)
Stage 1 (mg)
Stage 2 (mg)
Stage 3 (mg)
Stage 4 (mg)
Stage 5 (mg)
Filter (mg)
Total Catch (rag)
Comments
'30- f
C?S
#6 &•'/
^te&rr? /4fotrt.
c?q

-------
01
CO
       I
Location No. 
-------
Location No.
Unit No. /
Test  No.  f3O-c>
STACK TRAVERSE  DATA

        Fuel  #6 0t
        Load  e-l
                                                                     0)
                                                                    4J
                                                                    en
                         D/D Duct
                              535

-------
                     
R 0> R
no a)
J5 H at
M -a £,
<3 * & <* O <*•
85.94 12.72 0.89
85.94 12.72 0.89
86.46 10.31 1.07

85.95 10.21 0.22
No Fuel Sample Obtai
62.50 5.21 12.51
68.30 4.70 11.01
69.89 4.67 8.10
85.44 11.35 0.002
87.14 12.71 -
63.42 4.84 9.85
62.50 5.12 12.51
86.60 10.94 0.31
86.17 11.55
85.10 11.10 3.12
86.68 12.16 0.65
. g
B 81
«u H *
H V A
g -H w
(0 (*• B <# (S, df
0.40 0.045 0.003
0.40 0.045 0.003
1.29 0.77 0.10

2.74 0.31 0.03
led For Analysis
1.15 0.83 10.5
1.16 1.46 9.71
1.36 1.50 14.48
2.80 0.33 0.078
0.31 0.013 <0.001
3.05 0.94 13.7
1.15 0.83 10.5
1.60 0.30 0.25
1.91 0.30 0.07
0.19 0.49 0.08
0.37 0.14 0.009
QJ » .
s *s &
•P . O TJ -H H
W A -r\ > ft,
•H H W (0 rt{
s * a « * u o
0.071 31.1
0.071 31.1
8.50 15.1

-

7.29 -
3.66 -
3.37 -
12.33 15.8
0.027 35.1
4.15 46.2
7.29 -
9.00 15.1
-
8.53 25.7
1.61 29.2
Higher Heating
Value
GJ/kg
0.0452
0.0452
0..0426

0.0423

0.0276
0.0286
0.0286
0.0432
0.0451
0.0276
0.0276
0.0434
0.0436
0.0446
0.0450
Btu/lb
19,440
19,440
18/333

18,213

11,863
12,293
12,300
18,580
19,390 •
11,873
11,863
18,660
18,773
19,227
19,365
Cn

CO

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. £>q Test No. // 3 - M£~ Unit No. S~
Unit Description ^,.1 ,- r-y • i ^ • . i/ ? -> x- ->
rci /€ y ar&*j. £3ot/€r . ^erio/ A/0- -O7&3
Installation Date i
Steam Output (1O3 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/?7
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  -S~
Fuel
Test No.
Test Type
Test Load (1Q3 lb/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
cf\ ( rimn \ *
ou ippui/
A


TVit-al Par-t- /I H/MR-hn^

Ci-»1 i r? t>=» Y-f- f 1 H /MR-Hi 1






UpaCluy I'&J
Final Stm Pres. (psig)
Final ^tm Temn (°P]

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (tFHj * IO3

ruei lemp. I t}
Fuel Pres. ' (psig)
Furnace Pres. (in.f^O)
Reoister (% open)

IJ3- /
A/or** I-
Ait
/20
£4
/£&
M0
7.6
0
e f
&4
4,0
tee
&*
83


376
e
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit -6~
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
SOX (ppm)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .(c FtiJ * I03
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open) !
//6'''
VPH
/8£~
s.e
/&
w.
7,8
O
87
!



	


84


	
c>83
5alur.
3
-------

cn
.Cx
O
                       Location No. £
                       Unit No.  -5~
                       Test No. 1/3 -
Load
Fuel
lb/hr
• Smoke
O co
X  HC
A  NOX
                              Emissions  for  Industrial Boilers as a Function of Excess Oxygen

-------
cn
                                                        FUEL ANALYSIS SUMMARY
                                                        Gas Fuel
/ / 1 <• ,' 4
Cx7*-7/ /
To«t UO.
101
104-106
109-110
	 8^113-115
122-125
140-148
149-152
153-155
180-105
190-194
207-212
( ^~
Typ«
of G«i
Nat.
Nat.
Nat.
Hat.
Nat.
Hat.
Rat.
Hat.
Nat.
Nat.
Nat.t
Rot.
CH4
94.52
94.52
90.00
88.11
88.11
91.8
76.40
93.91
96.99
97.26
48.43
C2"6
4.26
4.26
2.90
4.33
4.33
5.84
5.10
4.37
1.98
1.82
10.96
?
0.20
0.20
0.40
0.68
0.68
0.51
5.30
0.71
0.10
0.027
1.68
<\"io
0.062
0.062
Trace
0.15
0.15
0.08
0.40
-
0.04
0.08
0.15
«SJl2
0.032
0.032
-
0.04
0.04
0.01
0.20
-
0.01
-
0.02
6%14
0.032
0.032
-
0.02
0.02
0.01
--
-
-
>-<
""
"i
-
-
-
-
-
-
8.80
0.25
-

35.67
?<
0.35
0.35
0.10
0.67
0.67
-
1.40
0.74
0.60
0.37
—
o$
0.12
0.12
-
-
-
-
-
-
-
0.01
0.02
"{
0.37
0.37
6.60
5.96
5.96
-
1.60
-
0.28
0.28
2.68
T
0.05
0.05
-
0.04
0.04
-
-
-
-
-
*
Density
kg/«3
0.725
0.725
0.746
0.765
0.765
0.720
0.765
0.733
0.710
0.705
0. 576
lb/«t3
0.0447
0.0447
0.0460
0.0472
0.0472
0.0444
0.0472
0.0452
0.0438
0.0435
0.0355
Higher
Heating Value
CJ/»3
0.0388
0.0388
0.0364
0.0373
0.0373
0.0391
0.0391
0.0390
0.0377
0.0381
0.0310
Btu/ft3
1042
1042
976
1000
1000
1050
1050
1047
1011
1023
831

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
                                Test No.
Unit No. S~
Unit Description  #i/€   ' 0r€,£.  &o,/er.
                                                         M,.  3763
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/37£
/&&
eg*?
4/7

Waierivbe
c?8 -// -/
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  6"
Fuel #•£  0,'J
Test No.
Test Type
Test Load (103 lb/hr)
Excess O2 {%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
EC (ppm)*
SOX (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (&PH )
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.P^O)
Register (% open)
J/6 V
Base
/W
£,?
' 2W
ess
11,8
o
43








87


	
ess
£ajuraf.
335-
3io
70

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM  DATA
Location c? 1 Tin v+- f 1 V\ /M"R+"I1 \







Final Stm Pres. (psig)
Pi nal Qt-m T^mn f °P^

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (&FM}
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.f^O)
Register (% open)

//?-/
A/0rwt /.
Air
6%^
^S~
r^"
30 -ff
i/ / / //
&' t&l/

&./5O

88




!>fcy -
$i*Y
70
S-.l

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location <5
Unit 6~
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
tip fnnm^*


ow \pp«W
cr\ frtnTM*
OU2 \PPm,J
TV*+-a1 Par-t- f IK/MRf*!! 1

Qr*l i H Par-t- MV»/MRt*n^



,



Final Stm Pres. (psig)
Final Stm Temo (°F)

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . (& PH )
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)

ie?0 -
360
264
feS&
23o~3
Sit?
70
S.2
246
242
JZ0
0










/O XO
88




278


36 /
267
4063
/









88



•£T
277


3 SO
26/
44S7
243
47
/> 4
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3<2 ~S$
ie/-2
Men~ ,
70
fit.
Zqj-
293
U4
&

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£~

-------
CASCADE IMPACTOR DATA
Test No.
Location No.
Fuel Type
Burner Type
Test Load (Ito/hr x 10 J)
Stack Temp (°F)
Stack Press, (in. HO)
Impac
tor AP fin.H O) P
a a
•3 -H
-u in
u
<
Cyclone, Stage,
fi Filter Catch
1 (pm)
2 (pm)
3 (pm)
4 (pm)
5 (pm)
Cyclone (mg)
Stage 1 (mg)
Stage 2 (mg)
Stage 3 (mg)
Stage 4 (mg)
Stage 5 (mg)
Filter (mg)
Total Catch (mg)
Comments
/?/' /
//
& & Cs' '

j7ftyi^7
72
261


	 •—
/^OsSse
/7.&
8^60




*f,i
24
i,6
0.81
0.M&
//7
^.^c?
/^
/,6
-------
CJ}

                        Location No.
                        Unit No. .5"
                        Test No. //£ -//7
Load  /£<&, &&&  Ib/hr
Fuel  rf g  &>/
• Smoke      ;X  HC
O CO         'A  NO
            ' '••
                               Emissions  for  Industrial Boilers as a Function of Excess Oxygen

-------
                                STACK TRAVERSE DATA
u
a
tn
•H

U

O
0
(0
               Location No.


               Unit  No.  ^~


               Test  No.  //
-------
          to cation  G
5 o 01
fl £ g
a* £* a*
85.94 12.72 0.89
85.94 12.72 0.89
86.46 10.31 1.07

85.95 10.21 0.22
No Fuel Sample Obtai
62.50 5.21 12.51
68.30 4.70 11.01
69.89 4.67 8.10
85.44 11.35 0.002
87.14 12.71
63.42 4.84 9.85
62.50 5.12 12.51
86.60 10.94 0.31
86.17 11.55
85.10 11.10 3.12
86.68 12.16 0.65
. 8
8 *
m H *
H U A
d -H u
en <* g; * < *
0.40 0.045 0.003
0.40 0.045 0.003
1.29 0.77 0.10

2.74 0.31 0.03
ted For Analysis
1.15 0.83 10.5
1.16 1.46 9.71
1.36 1.50 14.48
2.80 0.33 0.078
0.31 0.013 <0.001
3.05 0.94 13.7
1.15 0.83 10.5
1.60 0.30 0.25
1.91 0.30 0.07
0.19 0.49 0.08
0.37 0.14 0.009
*,
m . •• «.
U nS &
•M . 0 T3 -H H
10 A -r\ > p,
•H U tn (0 SJ
2J «P O K * O o
0.071 31.1
0.071 31.1
8.50 15.1

-

7.29 -
3.66 -
3.37 -
12.33 15.8
0.027 35.1
4.15 46.2
7.29 -
9,00 15.1
-
8.53 25.7
1.61 29.2
Higher Heating
Value
GJ/kg
0.0452
0.0452
0..0426

0.0423

0.0276
0.0286
0.0286
0.0432
0.0451
0.0276
0.0276
0.0434
0.0436
0.0446
0.0450
Btu/lb
19,440
19,440
18,333

18,213

11,863
12,293
12,300
18,580
19,390 •
11,873
11,863
18,660
18,773
19,227
19,365
en
-&.
CD

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. 3c>
Test No.
Unit No. 8
Unit Description
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

W63
/?£-
4S&
7^0

U/a-ferlcslbe.
17- / JJoUerj
4.3


Coal
A whisht


-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location 3O
Unit  8
Fuel  0
/97
3/8






-0Js
/2.?
 /fir
ga
4.7

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location 3O
Unit 8
Fuel  Co
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
O02 dry (%)
CO (ppm)*
Hf fnnml*
nv^ \p£>i»;
CD fr>T-im^*
ovj \ppni;
yk


Total Part. (Ib/MBtu)
Col i r? Par"f- M h/MRt"n)



Smoke Spot No.


Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)


Piiol ToTnri t °P^

Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)

t3G~-3
/Otx2 j4i'r
8^.6"
S.2
2/6
2/0
/3.&
e-
	
-o,/i/


/36-/
Ouerfi're
air
se
6.3
2
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  8
Fuel
Test No.
Test Type
Test Load (1C)3 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HP f™-im^*
nu ^ppm;
CO /t-»nrr^*
t»u tppm/
en ft-iT->Tn^*
ov-'2 \PPml
TVi<-al Pai-t- MV>/MR1-n^

Ci-i"l T /-? 'Drj>— f- MH/MRi-n^






ypacity \-6)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)


Fuel Temn (°F)

, . . . .

Furnace Pres. (in.I^O)
Register (% open)

/3.{/
t/5












/.
V


4^2
68*r
J'r
4>^6"
•/0.0
360
3&I
9,7
33
















4*S0
700
/8#
306'






-*./2


/3
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location 3O
Unit 8
Fuel Co o /
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
SOx (ppm)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
J33-3
A/0r~l.
•£~&
*?> 4
330
3&2
to./
78










	


c?0
43e
7/0
180
3&S


Ai~b.


-0.2


/3
-------
CASCADE IMPACTOR DATA
Test No.
Location No.
Fuel Type
Burner Type
Test Load (Ib/hr x 10J)
Stack Temp (°F)
Stack Press, (in. HO)
Impactor AP (in. HO)
Gas Volume (cm )
Impactor Flow (cm • s )
Sample Time (sec)
Orientation
D__ Cyclone (ym)
4-1
O
0 0
^z
0)
rH CT>
m «
-3 *J
4J W
u
<
Cyclone, Stage,
& Filter Catch
1 (ym)
2 (ym)
3 (pm)
4 (ym)
5 (ym)
Cyclone (mg)
Stage 1 (mg)
Stage 2 (mg)
Stage 3 (mg)
Stage 4 (mg)
Stage 5 (mg)
Filter (mg)
Total Catch (mg)
Comments
/3&/
3p re a c/ffr
£+oU<2r
3~G>
380
U6
fe
164, 6/0
t/6.4'
3£4
-------
1
en §,
en °<



Location No. 3


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                                                                               -10
Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                                                       FUEL ANALYSIS SUMMARY

                                                   Coal and Oil Fuels
          Test
Test No.
102-103
107-108
111-112

116-121
126-130
131-133
^134-139
156-159
159
160-164
165-168
169
170-175
176-179
186-1B9
195-206
Type of
Fuel
12 Oil
«2 Oil
PS 300
(«5 Oil)
116 Oil
16 Oil
Coal
Coal
Coal
«6 Oil
02 Oil
Coal
Coal
tJ6 Oil
«6 Oil
«6 Oil
1/6 Oil
9
C en G
Q O V
•5 H Oi
M -3 >t
a) >, X
a * n * Q <#
85.94 12.72 0.89
85.94 12.72 0.89
86.46 10.31 1.07

85.95 10.21 0.22
No Fuel Sample Obtai
62.50 5.21 12.51
68.30 4.70 11.01
69.89 4.67 8.10
85.44 11.35 0.002
87.14 12,71
63.42 4.84 9.85
62.50 5.12 12.51
86.60 10.94 0.31
86.17 11.55
85.10 11.10 3.12
86.60 12.16 0.65
s
q
01
8- B4
5 * *
3 -rl UJ
M <*• 2; <*• rf of
0.40 0.045 0.003
0.40 0.045 0.003
1.29 0.77 0.10

2.74 0.31 0.03
led For Analysis
1.15 0.83 10.5
1.16 1.46 9.71
1.36 1.50 14.48
2.80 0.33 0.078
0.31 0.013 <0.001
3.05 0.94 13.7
1.15 0.83 10.5
1.60 0.30 0.25
1.91 0.30 0.07
0.19 0.49 0.08
0.37 0.14 0.009
§ dS £
.p . o  p,
•H H w "1 "3
S3 ur> G « OP u o
0.071 31.1
0.071 31.1
8.50 15.1

_

7.29 -
3.66 -
3.37 -
12.33 15.8
0.027 35.1
4.15 46.2
7.29 -
9.00 15.1
-
8.53 25.7
1.61 29.2
Higher Heating
Value
GJ/kg
0.0452
0.0452
O.J3426

0.0423

0.0276
0.0286
0.0286
0.0432
0.0451
0.0276
0.0276
0.0434
0.0436
0.0446
0.0450
Btu/lb
19,440
19,440
18,333

18,213

11,863
12,293
12,300
18,580
19,390 •
11,873
11,863
18,660
18,773
19,227
19,365
en
en

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. 31
                                Test t}o./3/-/33//6
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location 3/
Unit  7
Fuel
Test No.
Test Type
Test Load (1Q3 lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC fnnm^*


ow vpjjui;
co« /r»nm}*
OW2 l£>pjliy
-fTVk4-=il TJav~t- /7 Vi /MRt"M }

C«-il i A T>a>-t- MH/VTRI-n}





Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow llbjtfr.)
Fuel Temp. (°F)


Furnace Pres. (in.H-,0)


t3t-t
%T
13 a
7,3
894
066~
/Z7
0













•£}>&
40
3/0
8

o< 3

88



880
882

33o
/6,673
X5~7


-tfcrJfT

76-&O
/3e-/
/oatjir
/3e
6.6
066
gffff
/
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM  DATA
Location -3 f
Unit  7
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO 2 dry (%)
CO (ppm)*
HC (ppm)*
SO (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Comb us. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow Jb./tff.
Fuel Temp. (°F)
Fuel Pres. " (psig)
Furnace Pres. (in.^O)
Register (% open)
// 3
76~'30




































































































at
       O  dry
                                        560

-------
CASCADE IMPACTOR DATA
Test No.
Location No.
Fuel Type
Burner Type
Test Load (Ib/hr x 10 J)
Stack Ten$> (°F)
Stack Press, (in. HO)
Impactor AP (in. HO)
Gas Volume (cm )
Impactor Flow (cm • -s )
Sample Time (sec)
Orientation
D,-0 Cyclone (ym)
IM
o
o o
in 2
Q
0)
.-i tr>
(0 1C
.3 ^j
4J W
u
<
Cyclone, Stage,
& Filter Catch
1 (um)
2 (ym)
3 (ym)
4 (ym)
5 (ym)
Cyclone (mg)
Stage 1 (mg)
Stage 2 (mg)
Stage 3 (mg)
Stage 4 (mg)
Stage 5 (mg)
Filter (mg)
Total Catch (rag)
Comments
/<£f - ^
^/
r^o/
Pu/i/e r
Me
<2b/




te,£6<7

-------
CASCADE IWPACTOR DATA
Test No.
location No.
Fuel Type
Burner Type
Test Load (Ib/hr x 10 J)
Stack Temp (°F)
Stack Press. (in.H.O)
Impactor AP (in. HO)
Gas Volume (cm )
Impactor Flow (cm • s )
Sample Time (sec)
Orientation
D,-o Cyclone (vim)
14-1
o
0 0
m 2
Q
OJ
r-t &
n) n)
•3 -P
•U CO
u
<
Cyclone, Stage,
s Filter Catch
1 (pm)
2 (\m)
3 (Mm)
4 (ym)
5 (Um)
Cyclone (mg)
Stage 1 (mg)
Stage 2 (mg)
Stage 3 (mg)
Stage 4 (mg)
Stage 5 (mg)
Filter (rag)
Total Catch (mg)
Comments
/<*/
fu/iS.
Me
6




&7, 
L/Sj ft 7 si JSl J -

/j~3
3.S3
e.&
/,*//
C. 7/
ate-
0

-------
        locati'or? 31
        -U»H  7
        Test A/0. /3f-/33
    FUEL ANALYSIS SUMMARY

Coal and Oil Fuels
Teat No.
102-103
107-108
111-112

116-121
126-130
-131-133
134-139
156-159
159
160-164
165-168
H.69
170-175
176-179
186-189
195-206
Type of
Fuel
«2 Oil
«2 Oil
PS 300
(»5 Oil)
J»6 Oil
«6 Oil
Coal
Coal
Coal
«6 Oil
02 Oil
Coal
Coal
86 Oil
»6 Oil
#6 Oil
«6 Oil
9
R 0\ PS
Q O 01
.p H D>
M i
O * & * O (*
85.94 12.72 0.89
85.94 12.72 0.89
86.46 10.31 1.07

85.95 10.21 0.22
No Fuel Sample Obtai
62.50 5.21 12.51
68.30 4.70 11.01
69.89 4.67 8.10
85.44 11.35 0.002
87.14 12.71
63.42 4.84 9.85
62.50 5.12 12.51
86.60 10.94 0.31
86.17 11.55
85.10 11.10 3.12
86.68 12.16 0.65
%
a
0)
H tn
3 P
>H H *
H 4J X5
3 -H W
(0 of 2 <*» «; of
0.40 0.045 0.003
0.40 0.045 0.003
1.29 0.77 0.10

2.74 0.31 0.03
ied For Analysis
1.15 0.83 10.5
1.16 1.46 9.71
1.36 1.50 14.48
2.80 0.33 0.078
0.31 0.013 <0.001
3.05 0.94 13.7
1.15 0.83 10.5
1.60 0.30 0.25
1.91 0.30 0.07
0.19 0.49 0.08
0.37 0.14 0.009
•.
 ft
•H H w m Si
s: * UK* u> o
0.071 31.1
0.071 31,1
8.50 15.1

-

7.29 -
3.66 -
3.37 -
12.33 15.8
0.027 35.1
4.15 46.2
7.29 -
9.00 15.1
-
8.53 25.7
1.61 29.2
Higher Heating
Value
GJ/kg
0.0452
0.0452
O.P426

0.0423

0.0276
0.0286
0.0286
0.0432
0.0451
0.0276
0.0276
0.0434
0.0436
0.0446
0.0450
Btu/lb
19,440
19,440
18,333

18,213
>
11,863
12,293
12,300
18,580
19,390 •
11,873
11,863
18,660
18,773
19,227
19,365
Cn
en
CO

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. 33 Test No. /40 - /&

1 Peabec/is F/exi/o&K 
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  4
Fuel
Test No.
Test Type
Test Load (10 3 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppra)*
CO2 dry (%)
CO (ppm)*
!»/-• t *-irt7n } *
ML i ppm;

i>ux i ppm;
CO /T->nm^*
•5VJ2 »PP"1'

lutdJ. irdlL. (.Lu/HLDl^u;
C/-»1 i r{ T>ayf- f "I H /MRi"!! }





r%« * *- / o \
Opacity \-&)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .{cP/tfr.jX/03

rue J. i emp . \ r /
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)
/**-/
A/0 rut/.
/},r
80
6.8
' Mq
JM
7.3
273
















4i0
7&/-4
^/&ntt /.
Air
. 8t
6.6

-------
                         BOILER EMISSION MEASUREMENTS
                             AND CONTROL ROOM DATA
Location
Unit  ^
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
SO (ppm)*
SO2 (ppm)*
Total Part.(lb/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Comb us. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (cF/tfrjyt/o3
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
M/-6
*VP*Hff'
80
6.7
'
-------
tn
ON
I
«
                  Location No.  3S

                  Unit No.  4

                  Test No.
                                             Load «~ 77,

                                             Fuel /(/o/
lb/hr
O Smoke

O co
X  HC

A  NO
                         Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. 3S
                                Test No.
Unit No. /
Unit Description
                           rr
                                           00t'/er   j<£>r,a/ 46.
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

W63
J/ 'e • £t'/f &&s tfi'tsic? ffuri^erj
6
4
A/aJcsra/ &&$
A w hi &M f~



3SG

Comments:
                                        568

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location 32
Unit I
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
Wr* /TirwrO*
**** vPPm/
/ \*


ov/2 \ppiuj
Tv»4- = 1 T>av+- f TH/MR-hn}

c/-\T -J ^ "Dn •»— f- f 1 K /MTU-n 1




SmoJce Spot No .

Opacity t%.)
Final Stm Pres. (psig)
Final Stm Temp. (°F)


Stack Temp. (°F)
Fuel Flow (c F/tfr) * IO3


Fuel Pres. ' (psig)
Furnace Pres. (in.f^O)
Reois tor ( % open )

/^-/
A,r
82
4,3
<23I
23o
8.6
o
















4J2
7/6~


320
/06
A ht -J
f\fttL>>
2.7
/•4
s~o -&o
60 - 60
M3-e
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83
4.^
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8.6
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412
7/S


320
/OS


ai
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So -60
60 -60
/43 '3
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9,4
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&3




4/f
7/6


320
/08


Z7
_^^
So -&e?
6
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  /
Fuel  A/at/
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC fnnm}*





TVii-al Part fib /MB til)

1 3 rl Part Clb/MRtu}

Boiler Efficiency (%)


rh"»j*r*i t~v ( % }

Final Stm Pres. (psig)
Final Stm Temp. (°F)
/o-c>\
Comous . Air Temp . i r /
Stack Temp. (°F)
Fuel Flow (^F/// fr.J* '16 >3
T^llol Tarnr-* t°T?\

Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)


WJ--3
S*«s 4,r
83
e.e
'e/s
a/6
9,6
O










63




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7/6"


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,
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60 -60
/*£-/
/«o /««/
61
4.0
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9,6
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690


<^7
76


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63
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406
££3


28?
77



at  3%  O  dry
                                        570

-------
                          BOILER EMISSION MEASUREMENTS
                              AND  CONTROL ROOM DATA
Location -32
Unit  /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
P/~* / *-»T-*TT) \ *
***— ipp1"/
o/"\ / T-\r-vm ^ *
bu^ (ppm;
CO /rvrun^*

Total Part. (Ib/MBtu)
Cf\1 -i >7 t>rj-^+- f 1 fi /MR-f-11^

• /o.\
Boiler Efficiency (%;

Smoke Spot no «
/•v— • 4-
Opacity I*)
Final Stm Pres. (psig)
Final Stm Temp. (°F)

Combus. Air Temp, ( t)
Stack Temp. (°F)
Fuel Flaw {eF///r.)x./03
T^ii Q 1 'PeiTnr-* ( ° P \

Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Porfi <;i-f*Y' ( % OD£*n^

M7-6
tegoos
62
2.6
/8&
J76
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683


28,'f
82
42
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se
bo

I _
{--• --*-
. s ^
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f'^-
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 at  3% O2  dry
                                         57

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  33
Unit /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
SOV (ppm)*
A
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (CF///rji(/c3
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)
M8 'S~
Air Reef.
8?
3.6
c?ac>
J9&
9.6
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t/ta
7&8


3JS
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83
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-------
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Location No. c><£? Load 






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--



--
e ' ' ' 3 n Jr
o2, %
Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
cn
                                                      FUEL ANALYSIS  SUMMARY
                                                      Gas  Fuel
T«at Mo.
101
104-106
109-110
113-115
122-125
•140-148
149-152
153-155
160-105
190-194
207-212
Typo
of Gat
Nat.
Nat.
Nat.
Nat.
Nat.
Nat.
Bar.
Mat.
Nat.
Hat.
Ndt.+
Ret.
CM4
%
94.52
94.52
90.00
88. U
88.11
91.8
76.40
93.91
96.99
97.26
48.43
%H4
C2U6
$
4.26
4.26
2.90
4.33
4.33
S.B4
5.10
4.37
1.98
1.02
10.96
%"'
c\"«
0.20
0.20
0.40
0.68
0.68
0.51
5.30
0.71
0.10
0.027
1.6B
^
c<'io
0.062
0.062
trace
0.15
0.1S
0.08
0.40
-
0.04
0.08
0.1S
C<12
0.032
0.032
-
0.04
0.04
0.01
0.20
-
0.01
-
0.02
c
0.35
0.35
o.io
0.67
0.67
-
1.40
0.74
0.60
0.37
*"
°1
0.12
0.12
-
-
-
-
-
-
-
0.01
0.02
"<
0.37
0.37
6.60
5.96
5.96
-
1.60
-
0.28
0.28
2.68
T
0.05
0.05
-
0.04
0.04
-
<•»
-
-
-
™
Density
kg/n>3
0.725
0.725
0.746
0.765
0.765
0.720
0.765
0.733
0.710
0.705
0.576
Ib/*t3
0.0447
0.0447
0.0460
0.0472
0.0472
0.0444
0.0472
0.0452
0.0438
0.0435
0.035S
Higher
Keating Value
GJ/B3
0.0388
0.0388
0.0364
0.0373
0.0373
0.0391
0.0391
0.0390
0.0377
0.0381
0.0310
Btu/ft3
1042
1042
976
1000
1000
1050
1050
1047
1011
1023
831

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. 33
             Test No.
                                                        Unit No.
Unit Description
g f
                                              .  Air
                                        or
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

W6&'
&/f
?3a
SZS'

W&iertube
3S~- 3a-e~?
ttS'O
3e$(*o

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Pejitoery £?o&
/Iwbietsii-

830
34o

Comments: © © 0 ®
Burner 4rrQnqemer? +
0 © © ©
                                    575

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  -3 c?
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
SOV (ppm)*
A
S02 (ppm)*
Total Part . (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . (6CFH)
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)
M9-/
BOAS
Comb- Cyc/e.
4go
S.I
' It/6
J38
8.H
0














	
8^0
770
67£-
330
£28,738
A , l^
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/8.8
10,2
Te/tcfa/S-S-
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3~i&
3.8
131
136-
10
17














	
8<*o
780
67£~
386-
^S,S97


25-
/0.3"
7o/6cfeo/£S
6o/6o/6a/£o
tfe-a
i at*3 £&ac/
6en«b. &}-&6


t?S :: ^6.&
8.^
6ame
60MC
9.0-
63-sr ~ .
S.'jytr. t
at  3%  O2  dry
                                        576

-------
                          BOILER EMISSION MEASUREMENTS
                             AND CONTROL ROOM DATA
Location 33
Unit 32
Fuel ffe{i^sry  £703
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)* ,
SOX (ppra)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . £ CPU
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/57-J
H/cri**at Air
Ji'yt. fyde.
Wf
S,6
'/
&'-4
#&goe?£
5iHql, erc/t
427
6*
123
Jn
8.6
31
















8at+ie
3CH+H3
/S/-^
g^L) BoO6
Siql. CfdC
407
7.3
90
86~
7.8
393
















8te
Itt
/3we
6o/3o£o£0
/s/Aa/&>/sy
&>/6. £>*:&
480
4.8
/33
JJ7



26. 4
/&•
cJo/^x?
£a*r>e
at  3% '0  dry
                                       577

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location S3
Unit  38
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess 02 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
Tip { rtrttn ^ *

SOV (ppm)*
A
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)


Smoke Spot No.
Or»ar*i t*\y i^k\

Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (£cFH)*Jc>3
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.J^O)
TJprr-1 cff^TT f% flDPn}

JSS'f
8003
Co»ib. £?*£
444
s.s-
/4
-------
cn
•xj
CD
                                                         FUEL ANALYSIS SUMMARY

                                                         Gas  Fuel
                           33
                      38
Teat NO.
101
104-106
109-110
113-115
122-125
140-148
-149-152
153-155
180-105
190-194
207-212
of Cat
tut.
Nat.
Ndt.
Nat.
H*t.
Hat.
Ral.
Hat.
Hat.
Hat.
Nat.+
CH4
94.52
94.52
90.00
88.11
aa.ii
91. a
76.40
93.91
96.99
97.26
48.43

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
                                Test
Unit No.
Unit Description
                                           H/t'c/e  /4 ~
Installation Date
Steam Output (10J l±)/hr)
Design Pressure (psig)
Final Steam Temp (°F)
—
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/37£
2&0
875~
8
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit d?
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppra)*
CO2 dry (%)
CO (ppm)*
HP / r>r>m } *
nv. {jjyui/
on ( T-inm ^ *
•DVJ ippiiu

bUo \PP"U
. nvx-f- ^ 1 T3av-f- 1 1 V» /MRf~n 1


bOJ-lu i*aru. \ J-D/rltjtU^
• /a \
Boiler Efficiency (%;

smoxe Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (Cf///r.j*/0s
'Pnol Tomr-> f°P\

Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
_ Pr.wqry - Secm^cS&rf 	
&3 -/
0as
A>r
t»,. /);f
3~e
10,8
J3
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location 3
Unit  2
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
nr* ^T-iTirr^*
nv» ippiuj

i>u I ppm;
CO lr.r>m\*
0(^2 vPP"V
•TVit-al Par-f- / 1 V> /MRJ-n }

Ci-il i rJ T>ar-t- MH/MTH-M^



.



Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .(ctyj //o2
TTSi^aT TamT-* f°7?\

Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
Pri'maris - Jfc owe/fir is
/J'Q-Q
A/orn*/,
A>r
/SO
6.3-
/8it? /I if
S6~G>
3.7
J7/
Mf
9,4
47
















8S?
830
^s-o
670
W6


tf
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4&~60
&4-<9
Air #&f.
. /&"£>
3,4
/38
/36
9,6
/69

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seo
.
/£&
4.6
/
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM DATA
Location
Unit r geff.
/S<5
4.3
/ss
/w
9
70
O














86e
8/e



>£
H
35-66-
XfT.5~-.5~
M- Air
• M8
4.7
V3
///
8.8
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#&£-
Mo
672
/ Air
M#
4.8
US'
V2
8.fi
SI
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i
!
i




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8f?
8e?
G£~
67^ :
/**- '


/^T
^•'
3£~' c. S
at  3%  02 dry
                                         583

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit c5
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess 02 (%)
KOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
on fr>r>ml*
ovj vppm;


•TYit-jjl P^r-f- /TH/MRI-ii^

Cnl i rl pA-rt- M }->/MR+Mi^



, _. .



Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . CFH X /O3
Piiol Tornn /°P1

Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)
PriHians - 5 (?c on cf& r is
/T5" -7
Air Peg.
I/PH
M9
4.4
' /37
tes-
9,2
70
S-o














846
? O,
M.&
/AT
Js5"- ^ £~
/SS-8
Afr Reg.
l/Ptf
&£-
S.j-
J3&
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7r Peg.
I/PH
H
52?
^^
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//ir Peg
\/£>H
/
-------
                         Location No. Sty      Load
                         Unit No. £           Fuel
                         Test No.    '
/5 
-------
cn
oo
O5
                                                        FUEL ANALYSIS  SUMMARY

                                                        Gas Fuel
fa* M>. /S3"SS~


T«§t NO,
101
104-106

109-110
113-115
122-125
140-14B
149-152
kit 111 111
™ *"
180-105
190-194
207-212


Typa
of (Us
Nat.
Hat.

Nat.
Nat.
Nat.
Nat.
Rat.
Nat.
Nat.
Nat.
Nat.t
Raf.

CH4

94.52
94.52

90.00
88.11
88.11
91.8
76.40
93.91
96.99
91.26
48.43

°2j4
c u
1 6
4.26
4.26

2.90
4.33
4.33
5.64
5.10
4.31
1.98
1.82
10.96

C3j6
C3»o
%8
0.20
0.20

0.40
0.68
0.68
0.51
5.30
0.71
0.10
0.027
1.68

C4ja
C H
4^10
0.062
0.062

Trace
0.15
0.15
0.08
0.40
-
0.04
0.08
0.15


C H
5*12
0.032
0.032

-
0.04
0.04
0.01
0.20
-
0.01
-
0.02


C H
6%U
0.032
0.032

-
0.02
0.02
0.01
-
-
-
-.
_


H
|
-
-

-
-
-
-
8.80
0.25
-
-
35.67


CO
%*
0.35
0.35

0.10
0.67
0.67
-
1.40
0.74
0.60
0.37
.


o
\
0.12
0.12

-
-
-
-
-
-
-
0.01
0.02


II
|
0.37
0.37

6.60
5.96
5.96
-
1.60
-
0.28
0.28
2.68


11,0
\
0.05
0.05

-
0.04
0.04
-
-
-
-
-
_


Density
kg/m3
0.725
0.725

0.746
0.765
0.765
0.720
0.765
0.733
0.710
0.705
0.576

Ib/ft3
0.0447
0.0447

0.0460
0.0472
0.0472
0.0444
0.0472
0.0452
0.0438
0.0435
0.0355
-
Higher
Heating Value
CJ/n3
0.0388
0.0388

0.0364
0.0373
0.0373
0.0391
0.0391
0.0390
0.0377
0.0381
0.0310

Btu/ft3
1042
1042
's.
976
1000
1000
1050
1050.
1047
1011
1023
831


-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. 3£~ Test No. /6S~ /60 Unit No. ^
Unit Description ^.^ ^y^ /rff^ U/*rfo frr^aee us,'/*,
Ira 
-------
                           BOILER EMISSION  MEASUREMENTS
                               AND CONTROL ROOM DATA
Location
Unit  g
Fuel  (fey a I
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
Ofl ( v«-\m \ *
bU ippnij
J\

*** 2 'PP*"'
TVit-^l P^rf- Mb/MRtn)

CrO T A "Da T"f- M V\ /MR-hll ^







Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fiial Flnw /Ax JiJf
tucJL r xuw /Do//7ri
Piic»l 'T^mr^ ^°P^

....
Fuel Pres. (psig)
• Furnace Pres. (in.I^O)
T?rarf i CJ^OY* ^% nnpn^

/£&-/
8as



,£c?O
/i fa
/Imc'.


-0. /


J6S-2
M0rw '•
A,r
/0J~
?,&
/7i
/67
rm/'
4>r
/a 7





se




-0J3


J66-?
ia tLS
A.'r
- /
-------
                          BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  3S
Unit  £
Fuel  Cool
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*


Qn t r^r\m \ *
bvJ i ppm;
A



TOtclJL FaiTC. V-LD/rlbcUJ

bO-Liu Fart. vJ-^/MiJtuj
. «££• ' /Q\
Boileir Erriciency (%;

Smoke Spot No .
. . o .
Opacity [•&)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)

Fuel Flow .

- Fuel Temp. ( i )
.
Fuel Pres. (psig)
/ • TJ /-t\
Furnace Pres. (in.r^O)
. .
Register (% open;
/66-S-
M- Jir
log-
J0.q
' /M
&3
8.2
36
















860
885~
eea
?8*


A L,
Al*iD.


— /5 /
&• 1


/66-6
£c<*J
4>'r
/0£-
8.8
137
I3£-












9

 /? f
i (/• c/o


M6--8
£ *> c«_>
Jfr
1/0
8.2
tfs
&2
/0..gq


/67-<=>
M- Soocf
. /?o
8.3
/tt
/S2
/O
106

c?4









7
a
7


78G
d80
e/a
280







0,1


/67-J
t/or>~t.
A,~r
68
H.3
193
/*2
7.7
ee

48




1
i
|





9


800
60 i
O* /


 at  3% O  dry
                                            589

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit 6
Fuel Coal
Test No.
Test Type
Test Load (103 Ib/hr)
Excess £>2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
CA / TM-MTi \ *
bu \ppni)
. A
Cf) /r»r-»m}*
0^2 VPP"*/
nv^f- al T3 =av h M K /MTU-ii ^

Cnl i r? P^ r-t- ^1 V» /MRf-nl



Smoke Spot No.


Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)


PnoT Tomrt / OP^

. ' / ' \
FueJ. Fires . (psi^/
Furnace Pres. (in.I^O)


/67-4
tou<->
Ic&cS
&6
/e.g-
ezq
e3&
7,e .
74
/oq








-r/j
'V
7


8
OFA
/G7
0.^
/SO
M7
V6
36
£-3










9


&ec
870

9


870
870
eso
S9
-------
CASCADE IMPACTOR DATA
Test No.
Location No.
Fuel Type
Burner Type
Test Load (Ib/hr x 103)
Stack Temp (°F)
Stack Press, (in. HO)
Impactor AP (in. HO)
3
Gas Volume (cm )
Impactor Flow (cm • -s )
Sample Time (sec)
Orientation
D_ Cyclone (ym)
«H
o
0 0
o"2
0f6
7
30. XT
/27,/&u/f :-
\
             59 1

-------
CASCADE IMPACTOR DATA
Test No.
Location No.
Fuel Type
Burner Type
Test Load (Ib/hr x 10 J)
Stack Temp (°F)
Stack Press, (in. HO)
Impactor AP (in. HO)
Gas Volume (cm )
Impactor Flow (cm - s )
Sample Time (sec)
Orientation
D Cyclone (yra)
IM
O
0 0
m 2
Q
V
r4 CP
a as
•D 4J
-p (/}
0
<
Cyclone, Stage,
S Filter Catch
1 (ym)
2 (ym)
3 (ym)
4 (ym)
5 (ym)
Cyclone (mg)
Stage 1 (mg)
Stage 2 (mg)
Stage 3 (mg)
Stage 4 (mg)
Stage 5 (mg)
Filter (mg)
Total Catch {mg)
Comments
I68'8
3^
/>-,..,/


C^7 1 Csl / C>
97
3&£
0.?&o
&,e76
0.472
2.10
3.26
/.? 4/0 x
A/<7 £e?o /
£>/&cjLyr7
(/68-9)
ZS'




/0G>,5~
303-
0.27
e&7S-
J30, /40
evj
&;4./
/,4
0.70
0.33"
Je? r
&/OUJ>in0{
&/0ttFt'i*
-------
Location No.
Unit No. £,
Test No.
                                               Load
                                               Fuel
O Smoke
O co
X  HC

cn
CD
CO
                                Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                                 STACK TRAVERSE  DATA
o
0)
in

-P
u-i
-P
-H

O
O
t-l

0)
o
(3
-P
               Location No.


               Unit No.  £


               Test  No.
Fuel


Load

Stack Diameter,
lb/hr
                                                           .duct
                                    seo
                                                                              3lo
                                       594

-------
                /?/ r & uaai ana on fuels
7<£J/ /i
o i
3 a a b
\* . O 13 -H H
W A -H > A(
S <* U « * ID o
0.071 31.1
0.071 31.1
8.50 15.1

_

7.29 -
3.66 -
3.37 -
12.33 15.8
0.027 35.1
4.15 46.2
7.29 -
9,00 15.1
-
8.53 25.7
1.61 29.2
Higher Heating
Value
GJ/kg
0.0452
0.0452
0..0426

0.0423

0.0276
0.0286
0.0286
0.0432
0.0451
0.0276
0.0276
0.0434
0.0436
0.0446
0.0450
Btu/lb
19,440
19,440
18,333

18,213

11,863
12,293
12,300
18,580
19,390 -
11,873
11,863
18,660
18,773
19,227
19,365
Cn
CO
CD

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. 3 Test No. /&0~ /6fy Unit No. <£,
Unit Description g ^ M/ P&cUaae j@0/'/M Sr0/
F?L/rtsjf? r.




?
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM  DATA
Location  36>
Unit  <£
Fuel tfe 0i'/
Test No.
Test Type
Test Load (103 Ib/hr)
Excess Qj (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
qO fnnm^*
Jv
Cn /r-ir-im^*

rp-.4--5"l p.,^*. / 1 •}-. /MO-f-n \

C^l -i A D=a>~f- 1 1 Vi /Wn-t-n ^

• T T-..C.C • • ICL\
Boiler Efficiency (%^


. / 0 \
Opacity (-s)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)

Fuel Flow .

- Fuel Temp. ( F )
Fuel Pres. ' (psig)
• Furnace Pres. (in.f^O)


/^-/
Base
68
4.4
'/«?
/os
//.r>«si .
Air
6&
6.8
98
96
9,8
£
O











£?


/06
338
8.
A.'r
£"r
• 6 '


at  3% O  dry
                                           597

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location -3&>
Unit  <£
Fuel  #<5 &''/
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
.
SO (ppm)

SCJ2 (ppm;

Total iraru. liD/r-LDuu;

bO-Llu i*art . \iD/rUt>UU/
. -,££. . .-,
Boiler Etliciency \%)
,

•
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)

Fuel Flow .
- FUP! Tp>mn (°F)

Fuel Pres. ' (psig)
• Furnace Pres. (in.H2O)
Register (% open)

/£/- /
Afari*',
Air
60
&,7
/03
/0S
/a 6
0
0














/os
334

-------
                           BOILER EMISSION  MEASUREMENTS
                              AND CONTROL ROOM DATA
Location 36
Unit  6
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
EC (ppm)*

bu (ppm;
CC\ /rvr*Tn\*
bU2 vPPnU

TOcclJL J^d^u. (JJD/MJDcU;
CrO -i /3 "Da vt- M V\ /MTU-ii^

. r^-P-c' • /«\
Boileir Eriiciency (%)
Smoke Spot No.

Opacity (-6)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)

Fuel Flow

- ruel Temp. ( r ;
Fuel Pres. ' (psig)
' Furnace Pres. (in.H2O)
RF> a i ^ t" F> y (% ODPn^

/6/-8
5<:4
78
^.3
/3~
33f
88
330




30
/,o


ue-
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
location
Unit  ^
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
on for-rtnl*
oU \ppuij
CO /rvrm^*

rp~4_aT pjav-+- M K/MRfm \

Ceil -i r\ T>3 "Y-\- ( ~\ H /Mn-f-n^

Rn i1*^T" Kfririr'i f*n PV f % ^

Smoke Spot No.


Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)

Fuel Flow
T?nc»l Tom-r^ (°f\

Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)

Me -3
£a*"f?er
90
4,4
' /24
138
M8
o
O








& £T~
D-S
3


/03
JJ/
#4
343-


. , , j
/tl/rtiyiGH7
3£-
/,o
., .

tee -4
Qarn/oer
90
3.5-
85-
81
&b
&
O










a


&3
33/
#4
3te~




3S
/.(?


/6e-6~
/b*"/yef~
88
3.0
81
73
/-6
£a*rtjc>
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  <£
Fuel
Test No.
Test Type
Test Load (10^ lb/hr)
Excess 02 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*

ow ^ppm>
^
SO2 (ppm)
. .
Total Part . (iD/MBtuJ

bO-Llu rare. l-LD/MtitU/


Smoke Spot No.
. /0 .
Opacity (-6)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)

Fuel Flow

- rueJL iemp. I r>
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
. .

/63-f
&Zss.

s.q





20
&£&


te
-------
CASCADE IMPACTOR DATA
Test No.
Location No.
Fuel Type
Burner Type
Test Load (Ib/hr x 10J)
Stack Temp (°F)
Stack Press, (in. HO)
Impactor AP (in. HO)
Gas Volume (cm )
Impactor Flow (cm • « )
Sample Time (sec)
Orientation
D,.- Cyclone (ym)
U-l
o
0 O
m z
Q
a
.-4 CP
(d n)
•3 -P
4J in
o
<
Cyclone, Stage,
& Filter Catch
1 (ym)
2 (]Jin)
3 (ym)
4 (pm)
5 (ym)
Cyclone (mg)
Stage 1 (mg)
Stage 2 (mg)
Stage 3 (mg)
Stage 4 (mg)
Stage 5 (mg)
Filter (mg)
Total Catch (mg)
Comments
U0-S'
36
fe&y
•3J32
A/y^e
/4£
7&6
/Guy 4/
-------
                            STACK TRAVERSE DATA
10-
     *
_JO L
 i i i
       i i
       i i
      1
      ' i i
    U_U-
    iM~T
    J_L_1_I
       Location No.

       Unit No. (£

       Test  No.
               Fuel


               Load

               Stack Diameter,
                                                          Ib/hr

                                                              //
             1
            1 I
          _L_L
          I i
          I '  ! '?
            O-J-

i




                Mil

                 1  ! !
                1-U_L
            n
                 i
                      i i
                      TT
                  -U-
                      -U-

j  ! .1 L...  ! !
TMltrn
fPFS^Bd
                                         I I I


                                         TT i
                                              TT


                                              I I I I
                                              i i II


                            i l   !

                                        fe
                                        1  1

                                       _L,
                                       -14-1

                                                            st
                                                           MT
                                                           rrr
                                                         Tr
                                                               I  ! i
                                                               TTT
                                                             Ti

                                                                  1
                                                             ±3
                                   .5


                               D/D Duct
                                                                   1.0
                                                                           t,
                                                                           0
                                                                           ID
                                                                           J-l
                                                                        0)

                                                                        I1
                                                                        Q>
                                                                        E-i
                                                                           O
                                                                           (0
                                                                           -p
                                   603

-------
toe&h'c
Test A/e>
Test No.
102-103
107-108
111-112

116-121
126-130
131-133
134-139
156-159
159
' 	 ^-160-164
165-168
169
170-175
176-179
186-189
195-206
^ ^>x FUEL ANALYSIS SUMMARY
.
(U J>T| X
85.94 12.72 0.89
85.94 12.72 0.89
86.46 10.31 1.07

85.95 10.21 0.22
No Fuel Sample Obtai
62.50 5.21 12.51
68.30 4.70 11.01
69.89 4.67 8.10
85.44 11.35 0.002
87.14 12.71
63.42 4.84 9.85
62.50 5.12 12.51
86.60 10.94 0.31
86.17 11.55
85.10 11.10 3.12
86.68 12.16 0.65
*•
c
a)
3 °
i» !« I-
0.40 0.045 0.003
0.40 0.045 0.003
1.29 0.77 0.10

2.74 0.31 0.03
led For Analysis
1.15 0.83 10.5
1.16 1.46 9.71
1.3£ 1.50 14.48
2.80 0.33 0.078
0.31 0.013 <0.001
3.05 0.94 13.7
1.15 0.83 10.5
1.60 0.30 0.25
1.91 0.30 0.07
0.19 0.49 0.08
0.37 0.14 0.009
H  . at) -«H H
w .a -H > PJ
•H 4 w /o ^
O <0 fii >-4
s: rf O « <* U e
0.071 31.1
0.071 31.1
8.50 15.1

_

7.29 -
3.66 -
3.37 -
12.33 15.8
0.027 35.1
4.15 46.2
7.29 -
9.00 15.1
_
8.53 25.7
1.61 29.2
Higher Heating
Value
GJ/kg
0.0452
0.0452
0..0426

0.0423

0.0276
0.0286
0.0286
0.0432
0.0451
0.0276
0.0276
0.0434
0.0436
0.0446
0.0450
Btu/lb
19,440
19,440
18,333

18,213

11,863
12,293
12,300
18,580
19,390 •
11,873
11,863
18,660
18,773
19,227
19,365
CD
O

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No.
                               Test No.
Unit No.
Unit Description
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft }

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

Wtt
4o
/6'0
373

y/atertube
/o - J2 -Jg
437
W40


-------
                           BOILER EMISSION MEASUREMENTS
                              AND  CONTROL ROOM DATA
Location 3 ~7
Unit cf
Fuel #<£• &,*/
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
vjn f-r^r\m\*
X vPPra'
NO (ppm)*
C02 dry (%)
CO (ppm)*

MU \pplu;
en 1 r-iT-im ^ *
t>u ippmj
f*i
cn «. f nnm \ *
0^2 VPJr1111/
Tni-al ParH- /I "h/MRhn^

^nl i r? Part nb/MRtu)







Final Stm Pres. (psig)
Final Qf-m Tomn ( °P^

Combus. Air Temp. (°F)
Stack Temp. (°F)


Fuel Temp. (°F)


Furnace Pres. (in.H2O)
Register (% open)
/e{/ , F.'vi*/
/7£ -/
j(/Or w •
At?
3a
4.0


	
/2.6
G
















/6~e>
^^i . f
jarisr.
 s
// cs &

/oyo

&,/ yt/
-.7 t j S3
&, ' 'o
r>s—
O-3
/—•
£


M4


227
4<7g

c?7£
MS
~7r>
fO
< -0.5-
£s-t — £Tn
-J& 5&
/76-J
A/e?rw/.
4>r
3/.6
4,6

/3 - *T>7
5& aC?
/76-4>
/L/arn,'.
Afr
3a~~
£,b


/S&


.&
sw
7^y sT'
fcr.3
~&3
STsj - A"/-p

/74-g
A/) ZT>>
30 '&&
/74- 7
A/0ri+4/,
J,r
33,f
4,6

/8
-0,37
C/J , 
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location 3 7
Unit 3.
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
CO fY-»T-ffTl\*
X ""
CO /rii-vm^*
ovJ2 VPPmJ

Total. r*aru • IXD/MDUUJ

bOXlu iraiTu* V-LD/rlDT-U/


Smoke Spot No.
<*•*-* * 4- / 0 \
Opacity (-*)
Final Stm Pres- (psig)

rinaj. btm lemp. \ r^
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . £> f>tf
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/ *7
&3
6


ua


//6~
te.?£'
So -&0
J77 - 4
VPH
3o.7
4.4
/g7
/g&
M9
60
/2










	


/W


J3V
400
266.^
/
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  c?
Fuel #
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
on ( nrvm \ *



- TV\+- =s 1 Oav+- M "K /MRf-n ^

Cr\"l-i/3 TI>avf- M "K /MH-hn ^

,_^. . . .
BoiJ-GX* Efficiency {% }
.



Final Stm Pres. (psig)
Pi nal crtrn Tomn (°f?}

Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . ^^//
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.H2O)
Register (% open)
/7 -6'0
/?
M- A"
. 32
S.S
n*
#6
//.&
//
&














/4g-


233
460
272
/&£/
£ /t'f
3'. 7
^77
<&?/
W4
M£
0
#









84
_ ^
<£,£


/4£


230
462
272
/
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  3
Unit 2
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
EC (ppm)*
SO (ppm)*
j*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow <£/?//
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in. 1^0)
Register (% open)
//-// - /?,e-W
//^-^
/«»«^
/4,r
32
^
m
' m
&./

-------
CASCADE IMPACTOR DATA
Test No.
Location No.
Fuel Type
Burner Type
Test Load (Ib/hr x 10^)
Stack Temp (°F)
Stack Press, (in. HO)
Impactor AP (in. HO)
Gas Volume (cm )
Impactor Flow (cm • -s )
Sample Time (sec)
Orientation
Dj. Cyclone (pm)
IH
O
0 0
in z
D
,v
244,000
'zc?irf-


2,6/
a/7
M4
a ?s
a3&
d/owe
3,//a
/•3?2
&£"
-------
       I
      u
      w
CD
                        Location No.
                        Unit No. £
                        Test No. /7
-------
to cat/'or?  3~7
    FUEL ANALYSIS SUMMARY
Coal and Oil Fuels
Test No.
102-103
107-108
111-112

116-121
126-130
131-133
134-139
156-159
159
160-164
165-168
169
170-175
H.76-179
186-189
195-206
Type Of
Fuel
¥2 Oil
«2 Oil
PS 300
(tt5 Oil)
»6 Oil
16 Oil
coal
Coal
Coal
¥6 Oil
02 Oil
Coal
Coal
06 Oil
»6 Oil
#6 Oil
1*6 Oil
«
••3 «•
o o> a
Q O 
A % o»
M 5?
O «* W* * Q *
85.94 12.72 0.89
85.94 12.72 0.89
86.46 10.31 1.07

85.95 10.21 0.22
No Fuel Sample Obtai
62.50 5.21 12.51
68.30 4.70 11.01
69.89 4.67 8.10
85.44 11.35 0.002
87.14 12.71
63.42 4.84 9.85
62.50 5.12 12.51
86.60 10.94 0.31
86.17 11.55
85.10 11.10 3.12
86.68 12.16 0.65
*
a
0)
H tn
3 o
>« H *
H -P X!
P -H W
in <» x # «; *
0.40 0.045 0.003
0.40 0.045 0.003
1.29 0.77 0.10

2.74 0.31 0.03
led For Analysis
1.15 0.83 10.5
1.16 1.46 9.71
1.36 1.50 14.48
2.80 0.33 0.078
0.31 0.013 <0.001
3.05 0.94 13.7
1.15 0.83 10.5
1.60 0.30 0.25
1.91 0.30 0.07
0.19 0.49 0.08
0.37 0.14 0.009
H
 »
S «S fr
•M . O M3 -H H
W A -H t> Pj
•r» H W g ^
5J <* fl « * 13 0
0.071 31.1
0.071 31.1
8.50 15.1

-

7.29 -
3.66 -
3.37 -
12.33 15.8
0.027 35.1
4.15 46.2
7.29 -
9,00 15.1
_
8.53 25.7
1.61 29.2
Higher Heating
Value
GJ/kg
0.0452
0.0452
0..0426

0.0423

0.0276
0.0286
0.0286
0.0432
0.0451
0.0276
0.0276
0.0434
0.0436
0.0446
0.0450
Btu/lb
19,440
19,440
18,333

18,213

11,863
12,293
12,300
18,580
19,390 •
11,873
11,863
18,660
18,773
19,227
19,365

-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. 38
Test No.  /go -
Unit No. £
Unit Description
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/^r/
44~





Water tube
//-/
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location 38
Unit  £
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 <3ry (%)
CO (ppm)*
HC (ppm)*
SO (ppm)*
^
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.f^O)
Register (% open)
J80-S
ff«s?
te
/.
VPH
40
/.8
e3&
r ese

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location 38
Unit 
-------

05

-

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rv





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i
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-
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^

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s











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-






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_

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-





















I-

















c
lb/hr
-


















-






-






































f
v.



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4
IE












-
-































i























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-










-































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-































































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-
-














-

i

















-


-
-










-





-












































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-
























-














































-


• Smoke
O CO
-
-








-


-




























































































































-



-




































































—




























-












-



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-














































r





-




































































-












-

































































-



-








-























































X
i
















































HC
NOX































































































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-


















































































































































































































































-





















































































































































--






1 	


























                                Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
o>
                                                       FUEL ANALYSIS SUMMARY
                                                       Gas Fuel
————— t^ir f t ii *—
T^j/ A/0, /so - s&^~

Test Ho.
101
104-106
109-110
113-115
122-125
140-148
149-152
153-155
	 {QBO'IBQ- 185
190-194
207-212


Type
Mat.
Nat.
Hat.
Hat.
tut.
Hat.
Ret.
Hat.
Nat.
Hit.
Ndt.t
Ret.

CH4
%
94.52
94.52
90.00
80.11
00.11
91.8
76.40
93.91
96.99
97.26
48.43

C2^4
C2U6
4.26
4.26
2.90
4.33
4.33
5.84
5.10
4.37
1.90
1.82
10.96

C^6
c\"a
0.20
0.20
0.40
0.68
0.68
0.51
5.30
0.71
0.10
0.027
1.68

c
-------
                     INDUSTRIAL BOILER DESIGN DATA
Location No. 38
Test No.
Unit No.
Unit Description
Installation Date
Steam Output (10J Ub/hr)
Design Pressure (psig)
Final Steam Temp (°F)

Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )

Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)

Primary Air Temp (°F)
Stack Temp (°F)

/%T7
4J~





U/afertube
//' /'
ZZf

320
4
-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location  -38
Unit c3
Fuel  jf g &
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppra)*
C02 dry (%)
CO (ppm)*

HL. i ppm;
cri (nnm}*
ow i ppm/


Tn-t-al Part (Ib/MBtu)

Col i d part (lb/MBtu)

Boiler Efficiency (%}
1 0 +- XT





US nal Qi-m T^mn f°V\


l_OinDUS» /ili lemp. \ c)
C4- a t~>\f ToTTin ( ° T** ^



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/^-/
^»^e
36
^<7
3e&
326
Me
&


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7VO
Oft •?
7Y5

&,/&£

Mc/yG
8-7






















&?•'
M- Jir
36
6.e
3gV
3#2

-------
ft
Location No. 38 Load 3&f
Unit No.  Fuel # £
Test No. Jg£ - /S7

200-
loo •
o -





-
-

-

-







-

-

-
-

~















-











_

-
-
-


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-






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-




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-






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-






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-

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ft
c
c


-
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-








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-

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.

-




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1

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U1








-


-



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-
._


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5





-






-


-





-


-




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-
-

-


-











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-





-

-


-



-
-


1
ft
X


-











-

-










-


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E



_



-

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-
-
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-



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-

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-
-

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-


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-
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                        Emissions for Industrial Boilers as a Function of Excess Oxygen

-------
                     38
                    /&<$-
    FUEL ANALYSIS SUMMARY
Coal and Oil Fuels
Test No.
102-103
107-108
111-112

116-121
126-130
131-133
134-139
156-159
159
160-164
165-168
169
170-175
176-179
-186-189
195-206
Type of
Fuel
#2 Oil
«2 Oil
PS 300
(»5 Oil)
U6 Oil
06 Oil
Coal
Coal
Coal
#6 Oil
»2 Oil
Coal
Coal
«6 Oil
«6 Oil
«6 Oil
«6 Oil
*
c
* 9) "
o o> rt
0 O 4)
/» H w
M «i3 >«
fl « & * O <*
85.94 12.72 0.89
85.94 12.72 0.89
86.46 10.31 1.07

85.95 10.21 0.22
No Fuel Sample Obtai
62.50 5.21 12.51
68.30 4.70 11.01
69.89 4.67 8.10
85.44 11.35 0.002
87.14 12.71
63.42 4.84 9.85
62.50 5.12 12.51
86.60 10.94 0.31
86.17 11.55 -
85.10 11.10 3.12
86.68 12.16 0.65
. 8
9 2
m H
H -P A
d -H u>
en <» •& # 4 <*
0.40 0.045 0.003
0.40 0.045 0.003
1.29 0.77 0.10

2.74 0.31 0.03
led For Analysis
1.15 0.83 10.5
1.16 1.46 9.71
1.36 1.50 14.48
2.80 0.33 0.078
0.31 0.013 <0.001
3.05 0.94 13.7
1.15 0.83 10.5
1.60 0.30 0.25
1.91 0.30 0.07
0.19 0.49 0.08
0.37 0.14 0.009
*.
S n S f?
-P . a -a -H H
w A -H > a
•H H to IB flj
o «j 
-------
                      INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No. eo7-&&
8&G
7^4

\A/atert(sb
-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  8 IO8
Fuel  A/oiural f'/?
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
CA t i-»T-wn \ *
bu I ppm;
A,
CO fr\T-»m^*
OVJ2 VPP"U
Tn-t-al P^Tt fTh/MRtiil

Cr-il -i /^ P^vt- MV» /MRf-n^







Final Stm Pres. (psig)
Final Stm Temp. (°F)


Stack Temp. (°F)
Fuel Flow //s///r.

Fuel Temp. ( F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Pfirr-i c*-f»y /% nnpn^

C%77-/
tfase
tee
3.7
/<£?
we
0.8
e6
o









S3




£0£?
74o
j /,
rfin0.
3ag-
c?


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bf


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4>r
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3,1
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6


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4,e6~


<&&-/
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3.1
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e/0
t*s /4/r
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 /f,'f
/6'tr
<2.6















6&3~
740

^^
J&
e&40&


&*'
&
-------
                          BOILER EMISSION MEASUREMENTS

                              AND CONTROL ROOM DATA
Location J9
Unit £ /&8
Fuel A/aJcs ra/ £ /rl?
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
o . .*
bL>x (ppnu
. .*
* 2 (PPm'
-TV-\+-ra1 'Dra-v-t' M "H /MRi-n ^

Cr>1 i /) Pavt- f 1 H/MR-f-n}



,



Final Stm Pres. (psig)
Final Stm Temp. (°F)
fYMrVhiiQ Ai Y TPITID ( °F^

Stack Temp. (°F)
Fuel Flow . {•[•* /t/r.

ruej. iemp. \ E i
Fuel Pres. ' (psig)
Furnace Pres. (in.t^O)
Register (% open)


fog-g-
#•' /I*
/6

te
£&,<£&&


0.6
6.0




-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL  ROOM  DATA
Location
Unit  8 /0g
Fuel  A/8
670
V, L~
/twu,
333
£6, #00


&6
6.7


&,000


8.3
4,f


tPaV'/t?
3C4
/60
4,6
/ae
J22
£.3
933
o














£L+->
^£7<3C/
9f
&a&


4.0

-------
                          BOILER EMISSION  MEASUREMENTS



                              AND CONTROL ROOM DATA
Location 39
Unit 8 /O8
Fuel d/aJcsra/ c S?e
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
. .*
X

£>U2 ipplllj
Total Part (Ib/MBtu)

Ci-^T -i rl D,a yf- ^ 1 H /MR-f-n ^







Final Stm Pres. (psig)
Final Stm Temp. (°F)
Cornbus Ai^" TGtnp ( °F)

Stack Temp. (°F)
Fuel Flow •//•*//$//:


Fuel Pres. ' (psig)
Furnace Pres. (in.HjO)
Register (% open)


e//-3
*°£r
t??,^
£3
/& 7
/& 7
7<4



s.e
/,0




-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  &
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HP ( r>nm "\ *

en ( r»r»m \ *
ou ijjpiu/
A


Tnf-al Part- Mh/MRtn}

Cr-tl T A Par-t- M V» /MR -hill







Final Stm Pres, (psig)
Final Stm Temp. (°F)
PrunVinQ Ai y Tf>mr> f °P^

Stack Temp. (°F)
Fuel Flow . //•*////;
Pll A 1 'PciTTlT^ ^ ° P \

Fuel Pres. ' (psig)
Furnace Pres. (in.F^O)


2ie- .5
83




£03'
7ca
A L~
/two.
3c4
/f,6














6*8
730





3.3
/


&a-s
3CA
tt
60
M6
' M4
M

-------
                           BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess 02  (%)
NOX  (ppm)
                                        /3S
NO  (ppm)
                                        J3/
CO2 dry  (%)
                                        8.2
                          9,0
         £.0
 7,0
CO  (ppm)*
                        0
HC  (ppm)*
              0
&
                   a
SO2  (ppm)*
Total
. (Ib/MBtu)
Solid
. (Ib/MBtu)
Boiler
Smoke Spot No.
Opacity
Final Stm Pres. (psig)
Final Stm Temp. (°F)
                       700
                                            700
Stack Temp. (°F)
             3/7
        203

                                   /,£?
         (%
 at 3%  O   dry
                                     628

-------
                          BOILER EMISSION MEASUREMENTS
                              AND CONTROL ROOM DATA
Location
Unit  8
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . {J3/tf/;
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)

-------
CO
Location No. 3*3
Unit No. 8 /O8
Test No . c'og







R

u





























	






























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I



































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g
ft"
^ ft"
- c






















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9O 7




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M
4^i









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1
0



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X
o
z












































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£
7























\Y
s;






















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Load /<££>
Fuel A/aJc/ra/ $ ,



















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^s






































































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A
T































































































"x




























































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Ib/hr
<^//W , ^?7tf73


























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s









b
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O CO




























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-













































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;













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X HC
A NOX












































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Bacharach Smoke No.
                               Emissions for  Industrial  Boilers as a Function of Excess Oxygen

-------
0>
CO
                                                       FUEL ANALYSIS SUMMARY
                                                       Gas  Fuel
            -6/W/
T«8t Ho.
101
104-106
109-110
113-115
122-125
140-148
149-152
153-155
180-105
190-194
-207-212
Type
of G«
Nat.
Nat.
Nat.
Nat.
Nat.
Nat.
Raf.
Nat.
Nat.
Nat.
Nat.f
Rot.
CH4
%
94.52
94.52
90.00
88.11
88.11
91. 8
76.40
93.91
96.99
97.26
48.43
%»4
C2U6
$
4.26
4.26
2.90
4.33
4.33
5.84
5.10
4.37
1.98
1.82
10.96
c-:<
cj«e
0.20
0.20
0.40
0.68
0.68
0.51
5.30
0.71
0.10
0.027
1.68
C4;a
C4»10
0.062
0.062
Trace
0.15
0.15
0.08
0.40
- •
0.04
0.08
0.15
C5H12
0.032
0.032
-
0.04
0.04
0.01
0.20
-
0.01
-
0.02
C6«!4
0.032
0.032
-
0.02
0.02
0.01
-
-
-
-_
™
"<

-
-
-
-
-
8.80
0.25
-
-
35.67
"?
0.35
0.35
0.10
0.67
0.67
-
1.40
0.74
0.60
0.37
""
°J
0.12
0.12
-
-
-
-
-
-
-
0.01
0.02
'»
0.37
0.37
6.60
5.96
5.96
-
1.60
-
0.2Q
0.28
2.68
T
0.05
0.05
-
0.04
0.04
-
-
-
-
-
™
Density
kg/a3
0.725
0.725
0.746
0.765
0.765
0.720
0.765
0.733
0.710
0.705
0.576
lb/ft3
0.0447
0.0447
0.0460
0.0472
0.0472
0.0444
0.0472
0.0452
0.0438
0.0435
0.0355
Higher
Heating Value
-&VffiL_j
0.0388
0.0388
0.0364
0.0373
0.0373
0.0391
0.0391
0.0390
0.0377
0.0381
0.0310
Btu/ft3
1042
1042
976
1000
1000
1050
1050
1047
1011
1023
831

-------
                                TECHNICAL REPORT DATA
                         (Please read Instructions on the reverse before completing)
1. REPORT NO.
 EPA-6QO/2-77-122
                           2.
                                                       3. RECIPIENTS ACCESSION-NO.
4. T,TLE AND SUBTITLE Field Testing: Application of Combustion
Modifications to Control Pollutant Emissions from
Industrial Boilers--Phases I and II (Data Supplement)
                                                      5. REPORT DATE
                                                      June 1977
                                                      6. PERFORMING ORGANIZATION CODE
7. AUTHOR(S)
                                                       8. PERFORMING ORGANIZATION REPORT NO.
S. C. Hunter and EL J. Buening
                                                       6001-491
9. PERFORMING ORGANIZATION NAME AND ADDRESS
KVB Engineering, Inc.
17332 Irvine Boulevard
Tustin, California 92680
                                                       10. PROGRAM ELEMENT NO.
                                                       1AB014: RQAP 21BCC-046
                                                      11. CONTRACT/GRANT NO.

                                                       68-02-1074
12. SPONSORING AGENCY NAME AND ADDRESS
 EPA, Office of Research and Development
 Industrial Environmental Research Laboratory
 Research Triangle Park, NC  27711
                                                       13. TYPE OF REPORT AND PERIOD COVERED
                                                       Supplement; 6/73-9/75	
                                                       14'. SPONSORING AGENCY CODE
                                                        EPA/600/13
15. SUPPLEMENTARY NOTES
                    IERL-RTP project officer for this report is R. E. Hall, MD-65,
919/541-2111 Ext 2477.  EPA-650/2-74-078a is the Phase I report; EPA-600/2-76-086a,
Phase n.	
is. ABSTRACT,^,* jy^fa Supplement records individual data points in greater detail than
practical in the Phase I and n reports. It is intended for researchers who wish to
refer to individual data points.  Data are  included from 47 boilers tested in Phase I,
and 19 boilers tested in Phase II.  The Supplement contains design data on the boilers
tested, fuel sample  analyses, control room data, gaseous emissions data (NO, NO2,
CO, CO2, HC, SO2, andSO3), stack traverse data, particulate mass emissions and
size, opacity readings, srnoke spot numbers, and boiler efficiency. Additional details,
including measurement procedures, boiler descriptions,  and interpretations of the
influence of combustion modifications on emissions and efficiency are contained in the
Phase I and TJ reports.
17.
                             KEY WORDS AND DOCUMENT ANALYSIS
                 DESCRIPTORS
                                          b.IDENTIFIERS/OPEN ENDED TERMS C.  COSATI Field/Group
Air Pollution; Combustion; Boilers
Barners; Nitrogen Oxides; Smoke
frossil Fuels; Particle Size; Flue Gases
Circulation; Atomizing
Coal;  Fuel Oil; Natural Gas
                                           Air Pollution Control
                                           Stationary Sources
                                           Combustion Modification
                                           Industrial Boilers
                                           Particulate;  Excess Air
                                           Staged Combustion
                                           Burner Tune-up
 3B  21B 13A
     07B
21D  14B
     13H,07A
18. DISTRIBUTION STATEMENT

 Unlimited
                                           19. SECURITY CLASS (This Report)
                                           Unclassified
21. NO. OF PAGES
    643
                                           20. SECURITY CLASS (Thispage)
                                           Unclassified
                                                                    22. PRICE
EPA Form 2220-1 (9-73)
                                        632

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