-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppm)*
002 dry (%)
CO (ppm)*
HC (ppm)*
SOX (ppm)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
26 -Iff
Air geg.
/0&
£•,
376
370
I3.a
13
&66~
726
60
388
/80
-0,3
•
at 3% 02 dry
1 9 7
-------
Location No.
Unit No.
Test No.
Load
Fuel
lb/hr
• Smoke
O co
X
A
SO-
CO
00
G
S1
04
O
u.
w-
ftL
XL
7
°2' %
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
STACK TRAVERSE DATA
Location No
Unit No.
Test No.
Fuel
Load /7£~,
Stack Diameter, D.
lb/hr
o
1
-P
•H
O
O
i-l
X
o
(0
-p
tn
Soo
3
JJ
0)
EH
o
(0
en
1.0
1 99
-------
REPORT
TRUESDAIL LABORATORIES. INC.
" .HEMISTS - MICROBIOLOGISTS - ENGINEERS
RESEARCH — DEVELOPMENT — TESTING
KVB Equipment Corp.
CLIENT 17332 Irvine Blvd.
Tustin, Calif. 92680
Attn: Glenn Cato
SAMPLE 5 Coal Samples and 2 Fuel Oil Samples, as shown.
P.O.: 1700-43
INVESTIGATION / lalysis and tests as requested
4101 N. FIGUEROA 8!
LOB ANGELES vc
AREA CODE 213 • 22!
CABLE: TRUE I,
DATE May 23, 1974
RECEIVED May 1, 1974
LABORATORY NO. 122116
RESULTS
SAMPLE IDENTIFICATION:
3. Coal - Part. Test...#26-i.;
Boiler #24. 3-19-74
The results of the coaj/«=analysis are as follows:
As Received:
Moisture, %
Carbon, %
Hydrogen, 7*
Nitrogen, %
Sulfur, %
Ash, %
Oxygen, 7.
(by difference)
NO. 3
7.42
65.44
4-20
9.36
7.26
(Continued)
20.0
-------
THUESDAIL LABORATORIES. INC.
Heat of Combustion;
Gross, BTU/lb
Net, BTU/lb
Page 2
LAB. NO.
122116
NO. 3
11,430
10,980
Dry Basis:
Carbon, 7.
Hydrogen, 7»
Nitrogen, 7.
Sulfur, 7.
Ash, 7.
Oxygen, 7»
(by difference)
Heat of Combustion:
Gross, BTU/lb
Net, BTU/lb
70.68
5.
1.
.31
.51
4.54
10.11
7.85
12,350
11,860
Respectfully submitted,
TRUESDAIL LABORATORIES, INC.
*-7&/lt24, vb&'Jlffj&tltii,
t-gnas Bandziulis
Supervisor, Air Pollution Testing
20 1
-------
INDUSTRIAL BOILER DESIGN DATA
Location No. /£ Test No. 77, 7<& Unit No. &
Unit Description C£ ;or^er f/rec/ ^//fer
7V/c? & YCJ ~ 40 £>
Installation Date
Steam Output (103 Ib/hr)
Design Pressur ; (psig)
Final Steam Temp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
-
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)
Primary Air Temp (°F)
Stack Temp (°F)
/3^
326-
6
-------
BOILER EMISSION MEASUREMENTS
i
AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppra)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
cr> {nnm}*
QfVm (nnm^*
Total Part. (Ib/MBtu)
r &ff.
e7o
j><>~
567
S68
13
o
'3
S7
700
£ £"s?
&3Cs
37
/7S~
-W
7#-//
dir J?cg
a<6£-
•S'.g
S3£~
£&
13. e
0
&
—
S?
&-3G
37?
J7S
-0.3
&-/S
Air #&$
.63~
•*:
^93
We
&2
e
£
~ ~
S70
6
-------
BOILER EMISSION MEASUREMENTS
i
AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 lb/h^
Excess O2 (%)
NOX (ppra)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
or) (nnml*
CO*, ^T!SDTn^*
•TY-it-al Par-t- flh/MRtu)
\d 1 VI r\\ T //• / l/t*
Fuel Temp. (°F)
. . .
Furnace Pres. (in.l^O)
Register (% open)
70 -/
Base
260
5,8
tes-
473
//.£
0
10
1 s yo
i>o~so
I-2I/:
/• O'O
#6
S70
740
6.3
sjy
6*01
/3
0
6
£~70
70
6£-
3S&
/?6~
-0.30
7#-3
Mt?ru~l.
/fir
eee
£.6
s/
S/3
/.£
O
7
S7&
70 8
13.2
O
. q
'
—
. _._.
—
33-0
700
640
360
yy y^LO
o Of 3 GO
>7£-
-asf
7#-7
toco <4''r
£=><$/
4.0
47
487
ft
O
7
0&
£Se>
700
6V0
3tt
/7f
-0,36"
at 3% O2 dry
204
-------
ro
O
en
u
X
Location No. /£ Load £<£,&, &&& lb/hr
Unit No.
--
-
-
-
)
-
i
-3
'
-
-
-
-
-
-
-
3
1
-
«
-
-
-
!--
C
-
-
-
-
-
•5
-
-
"%
-
-
-
-
i_
-
-
fe
-
-
-
-
~
-
-
-
-
-
-
-
~
-
i.
-
-
-
-
-
-
-
-
-
-
-
A
-
-
-
-
-
-
-
~—
~
wr
-
-
-
-
-
•-
-
••
-
1^*
-
:
-
1^*
-
— «
-
-
-
-•
-
-
-
/
-
-
-
-
-
-
-
-
r
-
-
-
•a
-
-
-
-*
-
4
-
-
-
f-
f]
-
-
-
-
SS
-
~
•*
-
~
-
-
••
-
-
"
-
-
h
-
^
-
-
-
-
-
^
-
-
-
-
^
-
-
-
-
-
*>
-
-
^
-
^
-
-
^
-
f
I
—
-
—
-
-
*
L-
-
-
_
-
-
-
-
-
-
-
-
-
-
i-
-
-
-
-
-
-
-
-
—
-
-i
_
-'
-
-|
-
_,
-
-
-
-
-
-
-
-
-
-
-
t-
-
0 Smoke
O co
-
-
-
-
-
-
-
-
-
X
A
-
HC
-
-
r--
--
£
7
8
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
STACK TRAVERSE DATA
u
0)
tn
.u
••H
U
O
4J
cn
Location No
Unit No.
Test No.
Fuel
Load
Stack Diameter, D.
lb/hr
206
-------
— ~ KdPGRT
RUESDAIL LABORATORIES, INC.
HEMISTS - MICROB1OLQGISTS - ENGINEERS
- DEVELOPMENT - TESTINQ
KVB-Equipment Corp.
LIENT 17332 Irvine Blvd.
Tustin, Calif. 92680
Attn: Glenn Cato
3AMPLE 5 Coal Samples and 2 Fuel Oil Samples, as shown.
0.: 1700-43
NVESTIGATION Analysis and tests as requested
Test 70
41DI N. FICUEROA STREET
LOB ANGELES 9OD6B
AREA CODE 213 • 22S-IS64
CABLEl TRUELABB
DATE May 23, 1974
RECEIVED May 1, 1974
LABORATORY NO. 122116
RESULTS
2. Coal -
3-14-74
The results of the co?l analysis are as follows:
NO. 2
As Received:
Moisture, %
Carbon, %
Hydrogen, 76
Nitrogen, %
Sulfur, 7.
Ash, 7.
Oxygen, 7.
(by difference)
8.19
62.28
4.70
1.34
2.74
11.58
9.17
(Continued)
207
-------
rRUESDAiL LABORATORIES. INC.
Heat of CombustionJ
Gross, BTU/lb
Net, BTU/lb
NO. 2
11,160
10,720
Page 2
LAB. NO. 122116
Dry Basis:
Carbon, ?„
Hydrogen, %
Nitrogen, %
Sulfur, 7.
Ash, 7.
Oxygen, 7.
(by difference)
Heat of Combustion:
Gross, BTU/lb
Net, BTU/lb
67.84
5.12
1.46
2.99
12.61
9.98
12,160
11,680
tfis.'f-
Test- 78
Respectfully submitted,
TRUESDAIL LABORATORIES, INC.
ignas Bandziulis
Supervisor, Air Pollution Testing
208
-------
BOILER EMISSION MEASUREMENTS
i
AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow ///.^^/yy
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
77- /
j/or**it.
A.T
6<2
O.O/06
ttff"
6il,
Air
£0
4./
eg^
2&3
/&&
o
&S&
6<70
644
3£&
S£6-
/?
-0. 3
77-S-
Jeuy jf&ac/
&&
4.9
23$-
??a
vs
O
BS-
^^
7
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
qo (nnm)*
j\
QO— /rvrMTi^*
° 2 »J^*r '
• TVi-hal P^r-t f Ib/MBtu)
<•(-.! •; J D = T+- M Vi/lYTR-t-ii^
Rnil^l" P f f i c* "i f^Tl cv f%)
/%« • *. /a. \
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (M6ZF//J
Fue>l Temo f°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)
77-8
t/c?r<**l,
Air
260
ff.s-
270
267
.
0
6
S70
63£-
66T&
3SO
360
/I W ' &.
/7
-&2£
77-
A/£-
36-0
36&
/7
-0.f
77-/3
/ou3 Air
.60
3.6"
287
27S
/O
O
7
™^™^ ^^^"^™
.
ft >— *
8&
^70
700
640
3&o
36&
J7
-0.4
77-/t
M- Jir
60
£3
336
3e2
,?
0
6~
^~~* —^^^
365-
/7
-^4^
at 3% 0 dry
2 \ 0
-------
BOILER EMISSION MEASUREMENTS
i
AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX -(ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
S02 (ppm)*
Tot-al Part flb/MBtu)
Cr\T •? A T>a>-+- M V» /MT*+-n1
Boiler Efficiency (%)
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow
Piiol Tomo f°Pl
Fuel Pres. (psig)
Furnace Pres. (in.H2O)
Register (% open)
77- AT
M- A>r
Ztt
6.2
3&8
344
8.6
O
7
£-7
70O
& fy^}*
3 £j^3
36£~
A 1^
/I yn ts.
/7
-0.4
77-/6
Morv»l.
260
4,£~
347
339
,4
&
6
3-70
^tt
64S
340
360
/&
~ 0t 4
77'/7
V°r*l<
Ztt
3~8
Zte~
239
8.8
O
&
6'7
-------
Location No. /£ Load
Unit No. & Fuel
Test No. 77
Ib/hr
• Smoke
O CO
X HC
A NO.
N3
•8
2
o
td
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
STACK TRAVERSE DATA
o
o>
tn
M-l
>t
-P
•H
O
O
Location No.
Unit No.
Test No.
Fuel //a//.
Load
lb/hr
Stack Diameter, D, -,
. , duct... 7,
-------
TENNESSEE GAS PIPELINE COMPANY
GAS SAMPLE ANALYSIS
PRODUCER: ALABAMA-TENN. NAT. GAS CO.
LOCATION: COKINTH MISSISSIPPI SALES
STATION NO,(COLS 1-6) 2- 58-1
ANALYSIS DATECCOL 61-66) 9 6 73
COMPOSITE CODEC COL 7)
ANALYSIS
CARBON DIOXI
NITROGEN
OXYGEN
METHANE
ETHANE
PROPANE
I SO-BUTANE
N- BUTANE
I SO-PENTANE
N-PENTANE
HEXANES PLUS
KEYPUNCH
COLUMN
DE 8-11
12-15
16-19
20-23
24-27
28-31
32-35
36-39
40-43
44-47
48-51
TOTAL
MOL
FRACTION
0.0092
0.0023
o.oooo
0.9581
0.0242
0.0039
0.001 1
0.0007
0.0003
0.0002
o.oooo
1 .0000
GPM
14.695PS1A
AT 60 F
16.273
0.622
0.109
0.037
0.023
0-012
0.008
o.ooo
17.081
SP.GR. - AT 60 F
-------
INDUSTRIAL BOILER DESIGN DATA
Location No
Test No. 29, 3J
Unit No.
Unit Description
Installation Date
Steam Output (103 U>/hr)
Design Pressure (psig)
Final Steam Temp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)
Primary Air Temp (°F)
Stack Temp (°F)
W67
£•00
/GffO
$&&
]K/aterj-c^ije
<3e-e/-87
<26<00
/3.6~
& B %. MS fits/ L/ffriz&c/ c&&/ fftsri*e/'3
5"-£"
&£ &'/ £ £&£?'
s?3& -/or dx7// . **" /7& 7&r £"&&/
* ^^
* b36~
Comments:
2 1 5
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /3 •
Unit £///r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
3i-i
ffaJg
4oo
>3
&78
&M
/c
0
&
/63
/^q
/ae?
fc,3
0/
030
8tt
44f
2J-
3e,e32
-<£>,/
•
• -
at 3% O2 dry
2 1 6
-------
Location No.
Unit No. 2
STACK TRAVERSE DATA
Fuel
Load
lb/hr
Test No. 3/-/ Stack Diameter, Dduct ft?"
0
t ^
1
I
!
|
i
i
j
j
f
l
r £
i
i
I
>^xl^: i
^
i
1
i
i
|
i
|
i
i
•^
PS^
1
*s
1 .
i t
i
1
i
i
i i
r
i i i
k
i
1
^
^
•s,
|
i i
1
I
;
(
i
I
i
l
1
•s^ 1
X
^
•m
\
i
i ; t
'
i
i
i
i
1 t
t
i
i i
i
'K
l
i
i
N
i i »
J
c
>
^
5°2
; v
T
k st
1
1
|
1
1
1
[
j
I
1
V
A
i
|
t t
1
^
M^"
1
^
i
! i
1 i i
! I
i
1
I 1
1 !
i i
1
i
D-rT
i *
0 .5
D/D Duct
i 1 i
1 '< i
t
1
i
!
i
1
i
f
j
!
* i
!
1 !
1 !
i i '
t
i 1
1
i !
<
i
*
! I <
i
l | .
i ' i
: l
! !
1 ', '
, \
1
1 | _lj^
^— 1^
1 1
'
[ !
1 ) i
i
1.
-1 -
»g Uj
s ^
TC4_, Stack Temperature, °F
0
2 1 7
-------
TRUESDAIL LABORATORIES, INC.
4101 N. FIGUEROA STR[
THEMISTS - MICROBIDLOGISTS - ENGINEERS \. .^ LOS ANGELES 9oos
RESEARCH - DEVELOPMENT - TEST,NO ^^® AREA CODE 2'3 ' ZZ6^
CABLES TRUELAI
KVB Equipment Corp.
CLIENT 17332 Irvine Blvd. . DATE May 23, 1974
Tustin, Calif. 92680
Attn: Glenn Cato RECEIVED May 1, 1974
SAMPLE 5 Coal Samples and 2 Fuel Oil Samples, as shown. LABORATORY NO. 122116
P.O.: 1700-43
INVESTIGATION Analysis and tests as requested
Test
RESULTS
SAMPLE IDENTIFICATION:
4. Coal --Test #31, ~ Unit 2,"3-28-74 #£ * 17
The results of the coal-^analysis are as follows:
NO. 4
As Received:
Moisture, 7. ) 7-28
Carbon, 7. 63.76
Hydrogen, % 4-26
Nitrogen, 7. 1.35
Sulfur, 7. - 1-68
Ash, 7. 17-37
Oxygen, 7. , 4-30
(by difference)
(Continued)
2 1 8
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /3
Unit
Fuel £ 0,
7
Test No.
Test Type
Test Load (10^ lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
PO fDDm)*
HC (ppm)*
en fnnm)*
SO^ fonin)*
TV>t-al Part (Ib/MRtuI
<;r>1 i r\ f>f\i-t- f 1 H/MRt-nJ
ROT 1 f*Y" ff f i r*"i f^n r^/ ^4^
Sinoke Spot No
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (6a/. /#,'*.}
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
£-/
A/on** 1.
Ai'r
(/Z6-
,r^,i.
Air
4eo
0-3
2/2
2b
W
If
830
8&o
42&
4^-
£0
3£
68
O
e-3
X/<5Tn-t 1.
Air
4>?<7
6.
£05-
198
//
13
8Z£
#S0
t/30
b3&
68
eie
#*
-a os
-<£/
M'6*,c/
£20
6.a
/83
I7&
J/,2
£~
~7/r>
/<7
840
8SS
44o
440
74
e^s
2
-aee
'*r
£<36e
4&o
•&
$7/
S6£~
?.a
7
•***•*
7&
£4
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /3
Unit 2
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (oDm)*
HC (ppm)*
SO foom)*
CQ_ fnonO*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Onafit'V (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow £>a//W*t.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.^O)
Register (% open)
-8
/ate? 4 if
400
7.6
Zo?
£03
J0.6
/0
O^t
&O
030
060
428
S^
Z3
47
-./
?'
// 4,Y
400
//3
3S4
3/8
8
17
&£&
004"
423
423
S7
£3
&?
-0.f
-/&
M'Jtr
#00
/0
*/
286
8.1
/3
&3&
ff£&
4<2
422
3-r
£7
^
36
82
&•/£*
at 3% 02 dry
220
-------
Ni
ro
o
33
10 -
o-
Location No. /
Unit No. c?
Test No. e?
-
-
-
_
-
-
-
-
-
-
.
-
-
-
-
-
-
-
-
-
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-
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-
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=-
ft
c
c
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-
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-
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-
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-
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-
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—
-
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-
-
-
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-
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? <;
Load 40&, &&& Ib/hr
Fuel f&a/ <£ /1~ 7 7e?t*s ///r. &
-
-
-
~
^
-
£
-
[s
-
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A
-
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1 10 II
-
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-
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^^ O CO
-
-
-
-
-
-
-
h
-
-
-
-
-
-
-
-
-
-
-
-
-
-
_.
-
-
-
-
-
-
-
-
-
-
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_
-
-
-
-
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--
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
_
-
-
-
-
-
-
-
-
-
-
-
X
4
-
-
-
NOX
-
-
-
-
-
~
-
_
-
-
-
-
-
-
-
-
-
-
-
—
_
-
—
-
_
-
-
-
-
__
—
--
--
--
--
'2
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
STACK TRAVERSE DATA
o
0)
01
-p
i
4J
•H
O
O
r-l
0)
.*
o
(0
-p
w
Location No.
Unit No.
Test No. -//
/7. £"
Fuel
Load
Stack Diameter, D
tfark
Ib/hr
JC"^
222
-------
TRUESDAIL LABORATORIES, INC.
41OI N. FIOUEROA STREET
"HEMISTS - MICRDBIOLOBISTS - ENGINEERS X\~x'X L ° s ANGELES 9 O O 6 B
BESEARCH - DEVELOPMENT - TEBTINQ ^^* AREA CODE 213 • 22B-IS-S4
CABLE! TRUELAB8
KVB Equipment Corp.
CLIENT 17332 Irvine Blvd. DATE May 23, 1974
Tustirx, Calif. 92680
Attn: Glenn Cato RECEIVED May 1, 1974
SAMPLE 5 Coal Samples and 2 Fuel Oil Samples, as shown. LABORATORY NO. 122116
P.O.: 1700-43
INVESTIGATION Analysis and tests as requested
a
RESULTS
SAMPLE IDENTIFICATION:
6. Oil -Test #29, " 3-29-74
SAMPLE ANALYSIS
(Continued)
223
-------
.RUESDAIL LABORATORIES, INC.
Page 2
LAB. NO. 122116
Heat of Combustion?
Gross, BTU/lb
Net, BTU/lb
Dry Basis:
Carbon, 7.
Hydrogen, %
Nitrogen, %
Sulfur, %
Ash, 7.
Oxygen, 7.
(by difference)
Heat of Combustion:
Gross, BTU/lb
Net, BTU/lb
The results of the oil analysis are as follows;
NO. 6
Carbon, 7.
Hydrogen, '/,
Nitrogen, %
Sulfur, 7o
Ash, 7o
Oxygen, 7.
(by difference)
Carbon Residue, 7.
(Conradson Carbon)
Heat of Combustion:
Gross, BTU/lb
Net, BTU/lb
API Gravity at 20°C
Viscosity, SSU, at 40°C
85.54
11.00
0.46
2.43
0.12
0.45
9.55
18,330
17,330
13.6
7560
Test
Respectfully submitted,
TRUESDAIL LABORATORIES, INC.
ignas Bandziulis
Supervisor, Air Pollution Testing
224
-------
INDUSTRIAL BOILER DESIGN DATA
Location No. 13
Test No.
Unit No.
Unit Description
8 £ (A/
ffoi/er
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)
Primary Air Temp (°F)
Stack Temp (°F)
/^7
S0o
/0<£TO
^00
\A/a / ff r / of b 6
86 - eo -eo
7360
3V,
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /
Unit
Fuel (ppm)*
HC (ppm)*
SOX (ppra)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
JS6 -/
Hi
Air
4oo
9.4
bo£
386
9.o
0
30
#30
880
430
430
/S0
-0,11
tis- 7?-4A~
o-t-r~ts-\
JS6~e
Base
40o
8.6
363
337
8.6
Z9
2.6^
2.61
76
9
/oo
£30
8*to
420
^20
Ma
-cf
460
8.6
381
364
9.6
63-
78
9
I0O
840
030
436~
43£-
/fe?
-0.093-
/&7-fy
///• Jir
. 40G>
/O.I
b/o
430
S.4
0
9
loo
£32
870
430
43^"
JS0
-o.te
/&8-I
fact? 4>'r
390
S.I
247
330
10.0
/40
79
830
880
440
tes-
J£&
-a?£
at 3% O dry
226
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location 13
Unit
Fuel
°'f
Test No.
Test lype
Test Load (103 Ib/hr)
Excess 02 (%)
NOX (ppm)*
NO (ppra)*
C02 dry (%}
CO (ppm)*
tip- /nr»m\*
nu vppiu;
QTi frwmil*
^x *""
° 2 *""ra'
• TY^t-al "Dav-l- f IH/MRt^ii)
Cnl i i^ l?a v-f- /IK /MPi-f T)
Rni 1 Q v TT-F-F-i /-*•! £&r\«-*Yr /ft ^
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp.(°F)
Fuel Flow. /}'„
Fuel Temp. (°F)
Fuel Pres. ' (psig) Gil
Furnace Pres. (in.H2O)
Register (% open)
/&'/
frcfc/z Q°<*>
8006
^IO
va
3S~1 .
3^0
e.a
o
T/
'6
8.S~
9o
83l - £9 a/
/gc? - Me?
&£•
-o-l
iif-7S-'tff
&R. -rf-68
/S?-
tf/O
7,8
2s
8OO&
400
8.9
3o2
87
9.4
IS
71
$30
860
4Zf
4^
23~
180-Jfo
/20
'5.7
3o - Jp - .?o
ff- 70-&R
at 3% O dry
227
-------
CASCADE IMPACTOR DATA
Test No.
location No.
Fuel Type
Burner Type
Test Load (Ib/hr x 10 J)
Stack Temp (°F)
Stack Press, (in. HO)
Impactor AP (in.H^O)
Gas Volume (cm )
Impactor Flow (cm • -s )
Sample Time (sec)
Orientation
D_ Cyclone (pm)
«W
o
o o
in 2
O
O
rH CD
a n)
•g *J
4J en
u
<
Cyclone, Stage,
& Filter Catch
1 (pm)
2 (Via)
3 (urn)
4 (urn)
5 (pm)
Cyclone (mg)
Stage 1 (mg)
Stage 2 (mg)
Stage 3 (mg)
Stage 4 (mg)
Stage 5 (mg)
Filter {mg)
Total Catch (ing)
Comments
/&6 -
J3
£&&/
P^/\S.
4>G>O
36o
/^^"
«/5
^// ^'^c'
£~J.fy
/e&o
t/on'20wt:
J0.t/
,£-
/.
-------
fo
ft
»
Location No.
Unit No. £
Test No. /£~&
- -
--
—
--
__
—
__
-
-
-
-
-
-
-
-
-
i
(
c
-
-
-
-
-
1
D
-
-
-
-
I
-
-
-
i,
I**
-
-
-
-
-
-
-
-
s
-
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3
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-
-
*•'
r*
CJ
-
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7
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k,
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puf
4r
JL
-
5
P^-
m
i_
tf
\
Load •* 4&&/ &&&
Fuel
-------
to cat tor?
(Suit £
Test A/o.
FUEL ANALYSIS SUMMARY
Coal and Oil Fuels
Test No.
102-103
107-108
111-112
116-121
126-130
131-133
134-139
-156-159
-159
160-164
165-168
169
170-175
176-179
186-189
195-206
Type of
Fuel
If 2 Oil
«2 Oil
PS 300
(1/5 Oil)
16 Oil
16 Oil
Coal
Coal
Coal
06 Oil
12 Oil
Coal
Coal
16 Oil
«6 Oil
86 Oil
«6 Oil
*
* 3 *
1 5 g
1 i . '5
O * 0?* O +
85.94 12.72 0.89
85.94 12.72 0.89
86.46 10.31 1.07
85.95 10.21 0.22
No Fuel Sample Obtai
62.50 5.21 12.51
68.30 4.70 11.01
69.89 4.67 8.10
85.44 11.35 0.002
87.14 12.71 -
63.42 4.84 9.85
62.50 5.12 12.51
86.60 10.94 0.31
86.17 11.55
85.10 11.10 3.12
86.68 12.16 0.65
s
G
• P<
•H M ui «j rtj
S
-------
INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. /
Unit Description C£
Jcrsa,
Installation Date
Steam Output (103 lb/hr)
Design Pressure (psig)
Final Steam Temp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)
Primary Air Temp (°F)
Stack Temp (°F)
/^£>
/6~0
Z&o
8rectc/
-------
BOILER EMISSION MEASUREMENTS
i
AND CONTROL ROOM DATA
Location
Unit /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppra)*
C02 dry (%)
CO (ppm)*
HP fnnm^*
SO (nom)*
cr\_ frvDYTi^*
TVit-al PaTt f Ib/MBtu)
^olid Part flb/MBtu)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Pl1*»l Plnt«7 //l ////"
P*i i o 1 To mr* / ° P ^
Furnace Pres. (in.I^O)
Register (% open)
£7-1
8&6G
/20
10, 3
SS&
fare
1.8
0
JZP^J
/•3£ty
1 y r\^
t aOc
3 7 y^—"
cr, 31$
^ f^ /S
C.Ot&
Q 1
& 1
8g
8 /a
-3 SO
3&O
O 7/7SJ
7/ fC/C/
A . -- L
A wo.
-&•/
c?7-e
A/0r**l.
Air
/SO
/./
&0
fir
/O.I
o
85-0
87
~3Sa
-0.00
£7-3
£e?<*3 /fi'r
s?o
,£•
1*87
b74
/a 7
&
36/
&r
/as
s.
Ij70
US'
fl.2
0
o ^
oc
862
8/1
^3 £0
-0.0?
7-f
M' 4i.
4ir
70
/3.4
6Tjq
J-07
7,2
&
0*3-
774
-* 3ff&
-0.1
at 3% O dry
232
-------
BOILER EMISSION MEASUREMENTS
i
AND CONTROL ROOM DATA
Location
Unit /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
SO (ppm)*
S02 (PPm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
<57-8
fau> /ff
i /_,
AMP,
-0.1
?-
Jt/0r<*» 1,
Ai'r
120
10.2
^Sf/
&38
,&
O
860
8S3
•+ 3&0
-O.e/
7'/#
//; s*j
/£&
9.0
&6
5^0
jo,e
O
#0
8&a
83&
-^3^0
0
7~#
/ate' 4tr
t?0
3.0
ttW
43i
10.7
O
.
#6~8
B0S-
^3£0
-&/
7~&
#, 4>r
/20
//,B
47
-------
CO
Location No. /^ Load /£, &&& lb/hr
Unit No. / Fuel <&/
Test No. ^7
--
--
--
--
-
-
-
-
-
-
-
-
a
i
c
J<
3
-
-
-
-
•-
~
-
-
-
-
-
-
-
-
f
-
/
9
f
J
4
-
*H
•r
&
^
**
\^
y
-
,
L-
-
1
X
O
z
-
-
-
r
r—
—
-
-
-
—
-
-
-
-
-
-
-
-
-
-
-
-
-
^
-
-*
4*
-
-
-
-
.
Jf"
m
T
^
*
s
f
—
-
N
W
-
-
-
-
-
-
-
-
-
-
• Smoke
O CO
L
X
A
HC
NOX
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
STACK TRAVERSE DATA
Location No.
Unit No. /
Test No. d3/-'
Fuel
Load /£>, 000
stack Diameter,
Ib/hr
°F
-------
K V B ENGINEERING. INC.
17332 IRVINE BLVD.
TUSTIN. CALIFORNIA 926BO
(714) 032.6020
CHEMICAL LABORATORY REPORT
CLIENT:
KVB, Inc.
Tustin, CA
Attn: G. Cato
SAMPLES : 2 Coal Samples
KVB CHARGE NO. : eooo
INVEST.I GAT I ON: AS Requested
Sample Identification:
No. I Test No. 27-1;
DATE: 8/5/74 .
RECEIVED: 7/16/74
ANALYZED: 7/24/74
LABORATORY NO: 74121-c
Boiler #1, 4/15/74.
No. 1
Carbon, % 73.02
Hydrogen, 7. 5.50
Ash, T. 7.99
Moisture, % 3.55
Carbon Residue, T, 61.07
Heat of Combustion:
Gross, BTU/lb. 13,110
Net, BTU/lb. 12,600
Sulfur, % 1-58
Nitrogen, % -1.33
Oxygen, % (by difference) 7.03.
236
-------
KVB
// '
/
Parts Per Million in Coal
Silicon
iron
Aluminum
Magnesium
Calcium
Titanium
Barium
Boron
Manganese
Lead
Gallium
Tin
Nickel
Beryllium
Vanadium
Copper
Sodium
Silver
Potassium
Zirconium
Cobalt
Strontium
Chromium
Ho. 1
29,000
7,000
13,000
960
2,400
660
140
37
37
40
14
26
14
6.3
14
24
730
trace
trace
22
7.3
210
30
Respectfully submitted,
.R,
A.R. Brienza
Laboratory Director
237
-------
INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No.
Unit Description
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft }
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (CF)
Primary Air Temp (°F)
Stack Temp (°F)
J6<9
£00
85~&
780
Wa-ferJ-ukxs
<2S-<20 -&
3G>C?G>
/56SS~
£ ffi Jey 3fyrec»c/&r ^toUett
3
£00'
/QwJbi'ewJ-
d^b/'ertf
•^ 37t?
Comments:
238
-------
BOILER EMISSION MEASUREMENTS
i
AND CONTROL ROOM DATA
Location
Unit fy
Fuel
Test No.
es-e
Test Type
Test Load (103 Ib/hr)
JS2
_2C
Excess
(%)
M3
NOX (ppm)
NO (ppm)*
C02 dry (%)
9.8
8.8
fa 3
CO (ppm)*
EC
.(Ib/MBtu)
Solid
Boiler Efficiency (%)
Smoke Spot No.
Opacity
Final Stm Pres. (psig)
Final Stm Temp. (°F)
700
770
770
730
Combus. Air Temp.(°F)
Awe?.
Stack Temp. (°F)
380
360
Fuel Flow .
Fuel Temp. (°F)
Furnace Pres. (in.H2O)
-a,/
-0J?
Register (% open)
at 3% 02 dry
239
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit fy
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
up fnnmt*
nv~ ippui;
cr\ /nnml*
ovj vppm/
cn^ /DDm)*
.cjy.4--.-i pav-t Mh/MRtll^
Cr»1 -i rl Pa vt- M K/WTRf-n^
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Coinbus AIJT TGinp (°F)
Stack Temp. (°F)
P*ii o 1 Tonm t ° P ^
Furnace Pres. (in.H2O)
Register (% open)
&-8
A/0r*~
o
#£&
74<7
Sf W&,
330
A . h
/)W0,
-&.n
&-
A/or**t,
A,r
S30
M7
44
tf6
9.0
O
&66>
Z&?
3&?
-0.S6
eg-/*
4/£
3-38
£oa
10, a
0
#£>e
7&O
3£
-a/f
#'/S
taia 4/GjL
./S0
//,
20
70
3,6
0
£&6^\
7S
36~a
-&/3
&-/?
£oi*?4/&*.
/47
M.A~
3S"0
333
ve
O
/) 3/j/./~
C/> OVViJ
s) 2 y t**\
C/> o3IO
#60
746
33~C?
-0./^
at 3% O2 dry
240
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit fy
Fuel
Test No.
Test Type
Test Load (10^ Ib/hr)
Excess ©2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (Dom)*
cr) (nnm)*
QO-. frmin}*
Total Part (Ib/MBtu)
Solid Part flb/MRtul
Roi If^T" T** f ~F i r* "i f*n r*v ( 4 ^
CrnriVo ciori-f- Nr\
OOApi i-\7 f a \
Final Stm Pres. (psig)
Final Stm Temp. (°F)
ComHliQ AT T T^mn f OP^
Stack Temp. (°F)
Plies 1 T^lr\t*T
Fuel Temp (°F)
Fuel Prp«5 " fnc=-io\
Furnace Pres. (in.H?O)
Register (% open)
eg-te'
So«7A&*
Wf
/Z.&
383
3&
as
o
& ^-,
g&
g^8
?e&
J . . L-
Sli+*O,
360
A, ^^
/li>**C>.
-0J3
8-S6
/0uS A/0*.
/ic?
/3.V
3^
326
7.6
G
as-7
7/0
3
-------
I
04
Location No. /
Unit No. ty
Test No. c?g
...
__
--
-
-
\-
-
-
1
ft
c
t
-
D
Jl
-
-
-
-
-
-
-
-
-
-
-
f
-
•J
f
t*
Jt
3
-
-
...
-
n
V(
•n
71
7
-
-
-
?
7
?
-
_.
-
-
-
--
•-
-
i
&
X
O
s
-
-
1-
•—
-
-
-
-
-
*.
-
_
*
-
-
-
/*
(
V Load X^Ttf^^
Fuel £~e?c)/
-
-
-
-
•**
-
^
-
4!
-
-
-
-
-
*
*
-
i+
-
•*
*'
T
A
\
-
'
-
-
-
*•
-
^
-
A\
T
jf
T
-
J(
A
T
"
-
-
^^
Ib/hr
-
-
-
*
(<•
i
4
x
x
X
1-
^
-
^
!«•
«•
• Smoke
O co
1
A
^
^
««
X
A
HC
NOX
•rx
a
10
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
STACK TRAVERSE DATA
o
in
4J
4J
•H
o
0
Location No
Unit No. ^
Test No.
Fuel
Load
Stack Diameter, D &
0)
M
3
4J
0)
I
0)
4J
w
01
1.0
243
-------
CLIENT:
KVB, Inc.
Tustin, Calif.
Attn: G. Cato
KVB ENGINEERING. INC.
17332 IRVINE BLVD.
TUSTIN. CALIFORNIA 92GQO
(7)4) O32-9O2O
CHEMICAL LABORATORY REPORT
DATE: 7/17/74
SAMPLES: 5 Coal Samples
KVB CHARGE NO,: 6000
INVESTIGATION: As Requested
Sample Identification:
No. 1 Test No. 2802;
No. 2 Test No. 28-18; '
April 19, 1974
RECEIVED: e/ie/74
ANALYZED: 6/25/74
LABORATORY NO: 74119C
April 17, 1974
Boiler 4, Low NOx firing,
No. 1
No. 2
73.83
5.20
0.86
1.80
10.36
7.95
1.53
52.37
13,320
12,840
70.51
5.16
0.82
1.29
15.55
6.67
1.76
48.11
11,850
11,370
Carbon, %
Hydrogen, %
Sulfur, %
Nitrogen, %
Ash, %
Oxygen (by difference)
Moisture, %
Carbon Residue, %
Heat of Combustion:
Gross, Etu/lb
Net, Btu/lb
The results of a spectrographic analysis for trace metals will be reported
as soon as available.
Respectfully submitted,
J- George'Setter
Laboratory Director-
2-4 4
-------
RUESDAIL LABORATORIES, INC.
IEMISTS - MICROBIDLDGISTS - ENGINEERS
SEARCH - DEVELOPMENT - TESTING
LENT
MPLE
D. No.
KVB Engineering
17332 Irvine Blvd.
Tustin, CA 92680
Attn: Hans Buening
4 Coals previously submitted for other analyses
marked as shown
6000
4101 N. FIGUERQA STREET
LOS ANGELES 9OO65
AREA CODE 213 • 2Z5-1G64
CABLE: TRUELABS
DATE August 7, 1974
RECEIVED August 1, 1974
LABORATORY NO. 1052
VESTIGATION
Determination of density
£0
RESULTS
Density (g/ml.)
Test No. 28-2;
Boiler #4, 4/17/74
1.349
•• r
r ••
Respectfully submitted,
TRUE SDAIL LAB ORATORIE S INC.
Alvin E. May
Director of Laboratories
24 5
-------
K V B ENGINEERING. INC.
17332 IRVINE BLVD.
TUSTIN. CALIFORNIA 92GBO
(7I4> O32-OO2O
CHEMICAL LABORATORY REPORT
CLIENT:
KVB, inc.
Tustin, CA
Attn: G. Cato
DATE! 7/19/74
SAMPLES! 5 Coal Samples
KVB CHARGE NO,: eooo
INVESTIGATION: Spectrographic Analysis of Coal -
Supplement to 741190
RECEIVED: e/is/74
ANALYZED: 6/25/74
LABORATORY NO: 741190
Sample Identification:
"No. 1 Test No. 28-2;
No. 2 Test No. 28-18;
Boiler No. 4, April 17, 1974
S.C./ Boiler 4, Low NOx firing, April 19, 1974
Parts Per Million In Coal
Silicon
Aluminum
Iron
Calcium
Magnesium
Titanium
Copper
Barium
•Beryllium
Boron
Manganese
Lead
Nickel
Tin
No. 1
29,000
16,000
3,600
1,200
940
730
18
100
1.8
13
40
37
14
37
No.. 2
50,000
19,000
5,300
1,100
1,400
1,000
16
120
1.6
30
48
trace
14
14
ND = not detected
24 6
-------
Vanadium
Silver
Sodium
Cobalt
Zirconium
Strontium
Potassium
Chromium
fesf
No. 1
KVB
Parts Per Million In Coal
No. 2
14
ND
660
6.8
26
120
740
33
19
ND
590
8.9
33
110
trace
39
ND = not detected
This completes the laboratory report for the five coal samples.
Respectfully submitted,
J. George Setter,
Laboratory Director
-------
INDUSTRIAL BOILER DKSIGN DATA
Location No
Test No.
Unit No.
Dnit Description
Installation Date
Steam Output (103 ll»/hr)
Design Pressure (psig)
Final Steam Temp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Teirp at Burner (°F)
Primary Air Temp (°F)
Stack Temp (°F)
/948
/,?
/S&
360
U/aJertub<~
/8 ~/0 -9
&64
/620
1 /?ay fibfarL' £tsp £rt?. fyp& /4&-/
A/6F-G;/ (#£-&'fJ
^ /^^'
A ' it>fb'drtJ
^600
Comments:
248
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (<£a/.///r)
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.F^O)
Register (% open)
3''
/far** /•
Afr
/•£•
8.3
/
m
/a a
o
M3~
3SS
A L.
/two,
te&
26
3-e
tfi'/0ac/
/4,6~
&3
?4S
/«?
U.&
eea
78
S3 7
JSS
J2t
37
3-3
A/gjrt** t.
Aft
/3.0
7,/
187
180
lo. 4
t5-
/47
3S^
J2/
^7S
3-4
Mgrusil,
Afr
/aj'
/a
/SZ
20
0./J
2-7
A/0rt^ /,
J,T
?,2
;/.&
£03
03
7-6
O
S3~0
3S£~
tto
&4
/23~
32
at 3% O dry
249
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit
Fuel
t~ No
Onaoitv f%^
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combxis. Air Temp. (°F)
Stack Temp. (°F)
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Fhim^r1^ Pfpc; fin H«O\
Register (% open)
3-0
A/tyri»*l>
A,r
/0.7
10,2
231
zej
&tf
o
SS&
3&~
dwb,
6/f
/27
0
s-q
A/t?ri*, I.
Asr
J2.6
8.2
£oi
Sot
10.2-
O
0. //as
0.0^&&
'4
-------
STACK TRAVERSE DATA
Location No. /^
Unit No. f3~l
Test No. 3 -
Fuel MSf £?''/
Load /,
Stack Diameter,
Ib/hr
fc
4J
-------
TRUESDAIL LABORATORIES, INC.
THEMISTS - MICROBIDLOGISTS - ENGINEERS
RESEARCH - DEVELOPMENT - TESTING
KVB Equipment Corp.
CLIENT 17332 Irvine Blvd.
Tustin, Calif. 92680
Attn: Glenn Cato
SAMPLE 5 Coal Samples and 2 Fuel Oil Samples, as shown.
P.O.: 1700-43
INVESTIGATION Analysis and tests as requested
RESULTS
4IOI N. FIGUERQA 8TREE
LOS ANGELES 9 O O 6
AREA CODE 213 • Z25-JSI
CABLE: TRUELAB
DATE May 23, 1974
RECEIVED May 1, 1974
LABORATORY NO. 122116
SAMPLE IDENTIFICATION:
7. Oil - Test #3,
~ , Boiler #1, 4-9-74
see F
SA-MPL6 R-6SULT3
(Continued)
252
-------
.RUESDAIL LABORATORIES. INC.
Page 2
LAB. NO.
122116
The results of the oil analysis are as follows:
NO. 7
Carbon, 7. 84.42
Hydrogen, 7. 11.68
Nitrogen, 7. 0.26
Sulfur, % 1.59
Ash, 7. 0.065
Oxygen, 7. 1.99
(by difference)
Carbon Residue, 7. 6.92
(Conradson Carbon)
Heat of Combustion:
Gross, BTU/lb 18,730
Net, BTU/lb • 17,660
API Gravity at 20°C 21.9
Viscosity, SSU, at 40°C 292
Respectfully submitted,
TRUESDAIL LABORATORIES, INC.
Bandziulis
Supervisor, Air Pollution Testing
253
-------
INDUSTRIAL BOILER DESIGN DATA
Location No. /£~ Test No. /£ Unit No. 3-/&
Unit Description /? J ... i < _. . f f -.-^
& $ Ms /t^rGorof rt/rM0c&,
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Terp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)
Primary Air Temp (°F)
Stack Temp (°F)
/??/
£o
4?6~
6^s
V/atertcsbe
/6 - /^-8
/&&£
ttbe
7 H/estivcikevse Vwderiec/ Jfekers
£oa/
A i/vi hi e W i
/) t^i fo i € if f
*~ 400
Comments:
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /5"~
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess ©2 {%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC fnom)*
S0x (ppm)*
SO2 (ppm)*
•Total Part (Ib/MBtu)
^olid Part- Hb/MBtu}
Crnr>]f o ^nnt" No
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . Xlb./f-/f.
Pii t* 1 T^mr* { ° p \
Furnace Pres. (in.H2O)
Register (% open)
/<*-/
A/0rn* 1,
Air
47
7,3-
331
311
11.6,
O
S4o
&3
4/2
7/0'
80
466~
6.3
AWO,
-0.0$
/6~e
£0uJ>
Air
47
6.0
cf?7
£86-
13.4
O
*//
70
82
46
£.3
-O.O&
S6~3
A/or^a/
A,r
b
7,2
e&£~
?2<]
/e,$
o
4 jo
740
• 80
4#
6,8
-icil
Ji'r
4*
£7
e?e
zse
I/.8
o
4/0
7/0
7&
4s&
£3
-0,07
S6-3-
A/orme?f
Air
s/
Zf
tee
178
/o.o
o
4/0
6?a
76'
40a
•^6~
-aoq
/£'&
A/orHsia/
Aif
. /
S3.'
£e&
^^l
7,6
0
—
404~
640
74
360
./
-J.o
/£'?
M?r(*-af
A>r
48
7,f
<24
373
12
O
4#6~
730
7/
460
j;6-
- 0,06
at 3% 02 dry
255
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
'Location
Unit
Fuel
Test No.
Test Type
Test Load (K)3 lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC fnDin)*
cr> fnnml*
ov^ i£j£uuy
•TVrt-al Part ( Ib/MBtu)
Solid Part. (Ib/MBtu)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow HibJMf.
Fuel Temp (°F)
. . . .
Furnace Pres. (in.H2O)
Register (% open)
S6~8
#i* ^ooe/
60
&.'
•3 1*3
3
ie.e
0
7//
/y
408
760
74
J-/S-
7,2
. ,
/) l^yt D.
-a.ag'
/£ -&
/& ^
&<*? /},r
4$
£.7
173
176
O
4/2
7c?0
76~
45e?
S.3
-0,07
/6-/0
t*** 4,r
46"
^j O
10:?
• loo
l/l
O
77
/ /
^//
700
7f
442
6,b
-0,07
/£-/'
M 4,'
46
7,0
Z6
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /$""
Unit 3$-SO
Fuel
Test No.
Test Type
Test Load (1Q3 Ib/hr)
Excess 02 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
SOX (ppm)*
2 *JrP"1'
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
^moV^ ^nfit" Mr*
Oo a r» i_ t v ( % }
Final Stm Pres. (psig)
Final Stra Temp. (°F)
Combus. Air Temp.(°F)
Stack Temp. (°F)
Fuel Flow K/b./#f,
Fuel Temp. (°F)
piipl PT~^Q ' /r»Qifi^
Furnace Pres. (in.H2O)
Register (% open)
/6 -/tr
}Jbrn*l.
Air
32
3,0
eo7
/
/I
o
4/0
670
80
400
6'6
dwb.
-O.O6
/6-/6
fait? /6&cP
-------
cn
oo
Location No. /5 Load c? Ib/hr
Unit No. 3c?-/0 Fuel
-------
TRUESDAIL LABORATORIES. INC.
CHEMISTS - MICROBIOLOGISTS - ENGINEERS
RESEARCH — DEVELOPMENT — TESTING
KVB Equipment Corp.
CLIENT 17332 Irvine Blvd.
Tustin, Calif. 92680
Attn: Glenn Cato
SAMPLE 5 Coal Samples and 2 Fuel Oil Samples, as shown.
P.O.: 1700-43
INVESTIGATION Analysis and tests as requested
i / 32 '
RESULTS
41OI N. FIDUERDA STREET
LOB ANGELES POD6E
AREA CODE 213 • Z25-1564
CABLE: TRUELABS
DATE May 23, 1974
RECEIVED May 1, 1974
LABORATORY NO. 122116
SAMPLE IDENTIFICATION:
5. Coal -.Test #16^
Boiler ^10 & 13, 4-5-74
The results of the coaV=aaalysis are as follows:
As Received:
Moisture, %
Carbon, 7»
Hydrogen, 7»
Nitrogen, 7.
Sulfur, 7.
Ash, 7.
Oxygen, 7.
(by difference)
NO. 5
10.54
67.48
4.51
1.40
0.86
9.51
5.70
(Continued)
259
-------
RUESDAIL LABORATORIES. INC.
Heat of Combustionj
Gross, BTU/lb
Net, BTU/lb
Page 2
LAB. NO.
122116
NO. 5
11,610
11,190
Dry Basis:
Carbon, %
Hydrogen, %
Nitrogen, 7.
Sulfur, 7.
Ash, 7.
Oxygen, 7.
(by difference)
Heat of Combustion:
Gross, BTU/lb
Net, BTU/lb
75.43
5.04
1.56
0.96
10.63
6.38
12,980
12,510
Test
Respectfully submitted,
TRUESDAIL LABORATORIES, INC.
tgnas Bandziulis
Supervisor, Air Pollution Testing
260
-------
INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No. /7
Unit No. 3-
Unit Description
fof
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Teirp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Term at Burner (°F)
Primary Air Tenp (°F)
Stack Ten?) (°F)
IW3
60
*/?6~
6^s
i
l(/a/&r/u6<2
/£ -/f-ee
/s&a
£TO^O
7 y/est>-MC{l>i0ts6& (JtfcJerJ.ee/ ^takers
Ceaf
$ 1^1 biew t
/)wbier?t
•«• t/00
•
Comments:
26 1
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
Hf (nnml*
SO fDnml*
co_ (DDTTI^*
Total Part (Ib/MBtu)
C/-i1 i i^ T>»>-+- M V> /MRl-ii^
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow H !&/ f/f
Flip 3 Tpmn (°F}
Furnace Pres. (in.I^O)
Register (% open)
,'7-f
A/of"-' <•
A,r
47
/0. 6
a %
292
/O
O
4,<
47
/0.0
337
3S2
O
407
7SO
68
foe
4.6
-0.1
/7-3
Seus /4,'r
46
,4
243
287
/a a
O
407
740
64
496
4.4
-0,1
S7-4
J0~>4,r
46
8.7
286
27
J0.&
<2
4/6
737
64
4g6"
4,2
-0.1
/?-J-
fc^Jir
4g
£0
264
2&3
' tiff
$
4/6"
7e$-
6a
470
4,2
-a./
S7-6
Sass
. 46
.8
223
2/8
10,4
' O
.
/' *cfy
/i 3 /£~
7o
/£:
4/0
7?0
4»*b
&(?
^3
-0.07
S7- 7
^"r '
f4
7.9
221
210
U.8
0
—
4/0
720
J™&,
tt
^.3
-0.0-7
at 3% O dry
262
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location £
Unit 32-J3
Fuel C~i*J
<£oacf
/
H.0
227
/
6.4
0
IS0&
660
430
/
-0.06
;/-/
4/&r i~* '
A.r
4£6-
,£-
ZbS'
<*/
10.2
0
4/a
7
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit ^c? -
Fuel -4- MV-^/MR•^-n^
Solid Part. (Ib/MBtu)
Boiler Efficiency (%}
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus- Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow /('/£>.////-.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
/7- XfT
/fu^ /4>f
46
7.3
^o^
136
/
t/13
75-
4J2
££"
^wt>.
4g
£•'
4»*b.
-&.&6
i
'
(
i
at 3% O dry
264
-------
Location No.
Unit No. 3
Test No. /?
Load
Fuel
Ib/hr
• Smoke X HC
O CO A NO.
CD
cn
u
O
u
,;<£<=
*«
B
S4''
ft(
X
o-
Sr
5
J±
F
:ui:
/£>
°2'
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
TRUESDAIL LABORATORIES, INC.
.HEMISTS - MICROBIOLOGISTS - ENGINEERS
RESEARCH - DEVELOPMENT - TESTING
KVB Equipment Corp.
CLIENT 17332 Irvine Blvd.
Tustin, Calif. 92680
Attn: Glenn Cato
SAMPLE 5 Coal Samples and 2 Fuel Oil Samples, as shown.
P.O.: 1700-43
INVESTIGATION Analysis and tests as requested
32 -'3
. /7
C/L, , /
Test
RESULTS
41QI N. FIGUCROA BTREr
LOS ANGELES 9OOI
"• AREA CODE 213 • 225-IS
CABLES TRUELAG
DATE May 23, 1974
RECEIVED May 1, 1974
LABORATORY NO. 122116
SAMPLE IDENTIFICATION:
_ 5. Coal - Test #16,
. Boiler #10 & 13, 4-5-74
The results of the coal^analysis are as follows;
As Received:
Moisture, 7,
Carbon, %
Hydrogen, 7»
Nitrogen, %
Sulfur, 7.
Ash, 7.
Oxygen, 7,
(by difference)
NO. .
10.5
67.4
4.5
0.£
5.7
(Continued)
266
-------
. RUESDAIL LABORATORIES. INC.
Heat of Combustion
Gross, BTU/lb
Net, BTU/lb
Page 2
LAB. NO.
122116
NO. 5
11,610
11,190
Dry Basis:
Carbon, °L
Hydrogen, %
Nitrogen, 7.
Sulfur, 7.
Ash, 7.
Oxygen, %
(by difference)
Heat of Combustion:
Gross, BTU/lb
Net, BTU/lb
75.43
5.04
1.56
0.96
10.63
6.38
12,980
12,510
Te6t
' '3
Respectfully submitted,
TRUESDAIL LABORATORIES, INC.
l^nas Bandziulis
Supervisor, Air Pollution Testing
267
-------
INDUSTRIAL BOILER DESIGN DATA
Location No. /5~ Test No. 36 Unit No. «?-/
Unit Description / • r- ^ •/*/•?; ,^ —
r -jcs K> e <~ i & r risri'j&c0
S33
182
/ Jvpcn'er teSarr
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /5~
Unit £?-/
Fuel A/6 f - O
Test No.
Test Type
Test Load (1C)3 lb/hr)
Excess 02 (%)
NOX (ppm) *
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (com)*
qo fnnm}*
SO-> (DDIH)*
Total Part (Ib/MBtu)
Solid Part. (Ib/MBtu)
Rnil^f T** f f i r* i pn r*\7 (^^
Smoke Spot No .
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp.(°F)
Conibus . Air Temp. (°P)
Stack Temp. (°F)
PUG! Flow
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Register (% open)
3& -/
/0ay /0£k/
/z
9.0
3
.<<
0
H3
3^0
/i ^l-i
/lwr&.
b6&
/67
e?
36 -e
&MG
/&
6.7
We-
iss
lag
/86
73
/C
/eo
348
t/6&
&7
7.2
36-3
4/orm/-
J,r
/,6~
7.2
fag
20'
1C, tl
/
73-
316"
4se
/S3
6.3
36-4
M'/*acf
e/,£~
7.&
-------
KVB ENGINEERING. INC.
17332 IRVINE ULVO.
TUSTIN. CAUrONNIA 026BO
(714) O3Z-9O20
CHEMICAL LAEORATC.1Y REPORT
CLIENT:
KVB, Inc.
Tustin, CA
Attn: G. Cato
DATE: 7/22/74
SAMPLES: 8 Fuel Oil Samples
KVB CHARGE NO,: eooo
INVESTIGATION,' Spectrographic Analysis
Supplement to Lab No. 741190
RECEIVED: 6/26/74
ANALYZED: 7/13/74
LABORATORY NO:' 741190
Sample Identification:
No. 8 Test 36;
April 11, 1974.
Soiler #1, Bldg. 2,
5*6 E
SAMPLE 12.6SOL.T5
270
-------
e?
. KVB
/>.//
No. 8
Carbon, % 85.78
Hydrogen, % 11.90
Ash, % ' 0.055
Carbon Residue, % 7.38
Flash Point, °C 108
Aniline Point, °C *
Heat of Combustion:
Gross, Btu/lb. 18,830
Net, Btu/lb. 17,740
API Gravity 23.3 at 70°F
Nitrogen, % -28
Sulfur, % 1-72
Oxygen, % -27
Viscosity at 40°C 175
* Sample Oil too dark to determine Aniline Point
** To be turned in at a later date
Respectfully Submitted,
I'-Z'M^r
Js^/3 J. George Sotter
2 7 1 Laboratory Director
-------
KVB
Parts Per Million in Oil
Vanadium
Nickel
Iron
Tin
Magnesium
Silicon
Manganese
Lead
Aluminum
Calcium
Molybdenum
Copper
Sodium
Zinc
Titanium
Cobalt
Strontium
Chromium
Barium .
Phosphorus
Silver
12) » not detected
*There vas insufficient ash for a spectrographic analysis.
No. 8
200.
8.8
6.6
1.5
13.
14.
0.36
3.1
: 1.6
6.6
0.12
0.04 A
6.6
9.4
0.18
0.10
NO
0.72
KD
31.
KD
Respectfully submitted.
272
IY George SorJter
Laboratory Direct
-------
INDUSTRIAL BOILER DESIGN DATA
Location No. /& Test No. /& Unit No. £
Unit Description /kjfer g^-fe,. K/?r(Ss farrt&Ce. Typ e te» tf
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit 2
Fuel 3?
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
en fnrwtit*
&W Vppiuy
SO»> foDml*
Total Part. (Ib/MBtu)
Cnl i A Pa-rt- MH/MRt*n\
Smoke Spot No.
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.I^O)
Register (% open)
/o-/
***"''
se
3,7
/8o
/78
/3
O
.//
&,i0H-£>
-J;r
^_y ff ^2
i£t* f
eio
2oq
ts.o
0 '
330
4/0
422
/00
4*~
-0,2
/0-6
Air''
. 33,3-
7.6
2?
22S
/a a
o
34*
4/0
403~
/00
30
-0.6~
/£? ' 7
Sou? Zeocf
£-
&3
266
2S8
6.6
O
C?C
•
320
37f
370
'go
&.
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit 2
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
EC (ppm)*
X
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/ff-8
A/or»l.
45-
6.O
^/o
'aw
/M
o
400
. :
fll/tfLs,
boo
J0o
tt/
-0.&-
6f'£S-
/&-
aA?r
£-0
s:s
c?O5~
202
/«?
O
488
473
a&?
400
430
J(2 ^^
/ Gr £S
40
-0.4
&> *r
;0~/o
A,r
fJ
&s
ej?
-------
CD
u
Location No.
Unit No. (Dr-
iest No.
Load" j'c°y &&& ib/hr
Fuel # £ &• /
• Smoke
O co
X HC
A NOV
o2, %
I1'-• KSJ ons for Industrial Boilers as a Function of Excess Oxygen
-------
STACK TRAVERSE DATA
Location No. /6
Unit No. <3
Test No. SO-/
Fuel
Load
Stack Diameter,
Ib/hr
D
duct
fa
o
JJ
(0
Q)
E-i
U
(0
-P
277
-------
K V B ENGINEERING. INC.
17332 mVINE BLVD.
TUSTIN. CAUFOMNIA 026BD
D32-9O2O
CHEMICAL LAEORATCEY REPORT
CLIENT:
KVB, me.
Tustin, CA
Attn: G. Cato
SAMPLES: 8 Fuel Oil Samples
KVB CHARGE NO, : 6000
I N VE ST I G AT I ON : spe .trographic Analysis
Supplement to Lab No. 741190
Sample Identification:
No. I Test 10;
, April 22, 1974
DATE: 7/22/74
RECEIVED: 6/26/74
'ANALYZED: 7/18/74
LABORATORY NO : 741190
Bid. 501.
PA6-E
278
-------
Te* / /o
Carbon, %- 85.89 ,
Hydrogen, % ' 11.87
Ash, % 0.043
Carbon Residue, % 5.23
Flash Point, °C 138
Aniline Point, °C *
Heat of Combustion:
Gross, Btu/lb. 18,930
Net, But/lb. 17,850
API Gravity 20.5 at 70 °F
Nitrogen, % .29
Sulfur, % **
Oxygen, % **
Viscosity at 40°C, SSU 240
* Sample Oil too dark to determine Aniline Point
** To be turned in at a later date
Respectfully Submitted,
-KT/2
J. George Setter
27 Q
' J Laboratory Director
-------
KVB
Ko. 1
Vanadium
Nickel
Iron
Tin
Magnesium
Silicon
Manganese
Lead
Aluminum
Calcium
Molybdenum
Copper
Sodium
Zinc
Titanium
Cobalt
Strontium
Chromium
Barium
Phosphorus
Silver
140
15.
23.
€.«
11.
6.0
0.36
0.95
0.77
22.
0.11
0.056
23.
2.0
0.56
0.43
0.47
0,60
KD
HD
KD
Parts Per Million In Oil
ND «• not detected
280
(continued)
-------
INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No. 7
Unit No. / -&
Unit Description
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)
Primary Air Temp (°F)
Stack Temp (°F) ffi*£atef
/?6 7
no
J0
380
\
Wat-erj-ube \
3a-n'V.s~ \
IJ64T
/30
£ Peoboc/y 6feai^/ dfom/zecf tftsn^erj.
>° I
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /7
Unit T- 6
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (nom)*
en fnnm^*
cr) fr>nm^*
fn-t-al Part flb/MBtu)
CD! i A Part (Ib/MBtu)
Boiler Efficiency (%)
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)j^/^
Fuel Flow Gial./Mi't'/.
T>ii£il Tornr-* f°T-M
Fuel Pres. ' (psig)
Furnace Pres. (in.l^O)
Register (% open)
7~l
X^-/.K-^ •
4-'r
38
S.3
M
isq
11,8
o
M2
36o
3eo
S3c
/0.V
A /-.
/7fc*/£7.
£-&
S.o
fasi *• /SjSJ
7~
So*? /f/r
88
6.9
181
I7&
/a&
O
MS
3£e
32&
6~b0
/a. 8
^8
3.0
7-3
M' A*
88
7.8
e3
/w
to. 2
O
M2
36 &
3
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location / 7
Unit T- 8
Fuel / O>
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp.('F£3££r
Fuel Flow 5*{?.
6&
J,tT
/co-/0 /.
/4,r
8s-
f.f
t8
/-;z
AIT faff.
83
£.2
/06
/03
S/,4
O
Ma
3&c
3?o
^3o
/0.S'
^"7
0.0
70 -/&&
r~/s
/4/r fee?.
. 8e
6.6
W
M
Me
0
/te
36&
3f Kcff,
8S-
6.2
/a*
&&
0.0
/oo -TO
at 3% O dry
283
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /~/
Unit T- &
Fuel / /
Test No.
Test Type
Test Load (103 lb/hr)
Excess ©2 (%)
NOX (ppm)*
NO (pprn)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
SO (ppm)*
J\
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow go/ /Vt«.
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.f^O)
Register (% open)
7-/jT
Tip
0&OS
S5~
J2.&
<£/4
e/2
7.6
o
.
13-7
36&
b&
7:^
Jwt?.
8#
7.0
fry-jet?
7-/6
T&f? 8c*s>6
4i'r £».
tt
M<•&.
80
6&
6 -^0
•
i
i
i
;
at 3% O dry
284
-------
ro
CO
en
6
a
Location No. /
Unit No. T- 8
Test No. 7
Load
Fuel
e?e> c Ib/hr
• Smoke
O co
X HC
A NOV
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
STACK TRAVERSE DATA
Location No. J7
Unit No. r-8
Test No. 7
Fuel
Stack Diameter, D
,duct
Ib/hr
se"
l.o
286
-------
K V B ENGINEERING. INC.
17332 IRVINE BLVD.
TUSTIN. CALirONNIA 026BO
(7M> 032-9020
CHEMICAL LABORATORY REPORT
L1ENT: KVB, inc.
Tustin, CA
Attn: G. Cato
DATE: 7/22/74
>.iviPLES: B Fuel Oil Samples
/B CHARGE NO, : 6000
t'VESTIGATION: Spectrographic Analysis
Supplement to Lab No. 741190
RECEIVED: 6/26/74
ANALYZED: 7/18/74
LABORATORY NO: 741190
Sample Identification:
Ho. 2 Test 7;
April 29, 1974.
SAMPC5
7
287
-------
KVB
7-0
Test 7
Carbon, %
Hydrogen, %
Ash, %
Carbon Residue, %
Flash Point, °C
Aniline Point, °C
Heat of Combustion:
Gross, Btu/lb.
Net, But/lb.
API Gravity
Nitrogen, %
Sulfur, %
Oxygen, %
Viscosity at 40°C, SSU
No." 2
87.22
12.31
0.004
0.033
93
51.6
19,340
18,220
r 33.2 at 70°F
.01
.18
.28
34.2
288
Respectfully Subraitt-ed,
J. George Sotter
Laboratory Director
-------
KVB
*/*//'/ / - S
Af^/ 7
Vanadium
Nickel
Iron
Tin
Magnesium
Silicon
Manganese
Lead
Aluminum
Calcium
Molybdenum
Copper
Sodium
Zinc
Titanium
Cobalt
Strontium
Chromium
Barium
Phosphorus
Silver
Parts Per Million in Oil
No. 2 '
0.15
0.15
25.
0.015
0.076
1.4
0.20
0.14
0.039
0.040
ND
0.056
ND
ND
0.034
ND
KD
0.048
ND
ND
ND
ND » not detected
289
(continued)
-------
INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. <£>
Unit Description
Installation Date
Steam Output (103 lb/hr)
Design Pressure (psig)
Final Steam Temp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F)
Primary Air Temp (°F)
Stack Temp (°F)
/^36"
&
32
43&
Wd-ferii^be
/*?-//- A?
/^J^
b£8&
3 B £ \A/ tSteow dfow/^ec/ /gurwerj
3 "-I"
3'
#/
^ Ambt /
^ 700
Comments:
290
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit <£
Fuel #
Test No.
Test Type
Test Load (1Q3 lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC fonml*
CQ loom)*
SOn (ppm)*
Tr^t-^T Pa>-+- M"K/MRt-ii^
Solid Part (Ib/MBtu)
Smoke Spot No
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp (°F)
Stack Temp. (°F)
Fuel Flow . fo/J/r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
9- )
Base
7/
7,4
Z46
S^3
J&7
O
£•3
f>2
J^
43&
70 /
f/lo
08
7<2
-0,Jt/
too
9-2
/(/5>r w. /.
Aif
67
0,7
/8
ew
,7
O
3/e
43&
6^/
3430
/dff"
te
-0,/S
/&
-3
£' /a*cf
7
£.0
MS
es?
10.8
Ho
£3 "3
83
3te~
43& ]
7/2
£~706-
/&
03-
-0. tf
/&&
f-s-
A/Cr n.. /.
A,r
72
7.0
es
&
/aa
o
322
43o
6
70
~0J6
/O0
~6
fat*? 4< r
• /^
7.0
^"/^
&i
10,7
e&
C> -g
00
3Z4
43&
6<7o
b?3S-
e/e
73-
-0./&
100
9-7
tf> Jir
7
&tr
Jffs
28^
/0. 7
O
324
430
700
S'e/o
22
7A~
-0J6
/OG
at 3%.0 dry
29 1
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /&
Unit 2
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
up fnnm)*
SOV (ppm)*
CO fnriTn^*
2 ' ™&
TV^l-al P^yf- M K/MR1~n \
Soli d Part ( Ib/MBtu)
Rni I^T "P^^ir*! f»nr*v ( % )
On^r1! t^v f %)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
PomVinc: AT T TPTTID f°P^
Stack Temp. (°F)
Fuel Flow /£.///r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pros. (in.I^O)
Register (% open)
3-8
A/tyr vt* /.
^ti-
ro
Z
36
236
/0.&
o
b8S-
/,/ f—
o
43G
>A t^* Jn _
70O
ttrs'
J#tT
7;
-&.I6
/GO
'
A/orvi* !•
Air
73
7,S
££
OC-.
350
430
6&8
43^
Mf
96
-
-------
1
u
Location No. f& Load /f, &&& Ib/hr • Smoke X HC
Unit No. c? Fuel ^^ &>/ O CO A NO
Test No. <7
~
-
-
-
-
i
t
!
\
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I
:
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:
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;
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-
-
-
-
:
_.
-
4
i [
-
-
-
:
-
-
-
-
-
-
T
_
-
-
-
-
-
~
i
T
-
:
_
—
_
-
:
^
F
ii
i
_
fr
1
-
-
-
-
i
z
-
-i
~
:
-
=
~
W- 4-
m
r-y—
Lr-
i
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_ j —
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-
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±
T
i
ip
-
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-)
~
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t
i
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r
!
-
-
i
_
-
:
q:
i;
— —
~i~
' i
J-H-j-
e
02,
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
STACK TRAVERSE DATA
o
OJ
w
-------
K V B ENGINEERING. INC.
17332 IRVINE BLVD.
TUSTIN. CAUIrONNIA 0268O
<7M) O32-9OZO
CHEMICAL LABORATORY REPORT
CLIENT:
KVB, Inc.
Tustin, CA
Attn: G. Cato
SAMPLES! 8 Fuel Oil Samples
KVB CHARGE NO, : 6000
INVESTIGATION: Spectrographic Analysis
Supplement to Lab No. 741190
Sample Identification:
DATE: 7/22/74
RECEIVED: 6/26/74
ANALYZED: 7/18/74
LABORATORY NO: 741190
2
No. 4 Test 9-8;
May 9, 1974.
, Boiler No. 2,
irC(L
F£u<_0t
-------
,* KVB
L^ /£$
^
NO. 4
Carbon, %- 86.34
Hydrogen, % " 12.18
Ash, % . > 0.031 •
Carbon Residue, % ' 5.89
Flash Point, °C , 129
Aniline Point, °C *
Heat of Combustion:
Gross, Btu/lb. 18,420
Net, But/lb. 17,310
API Gravity it 70°F 21.8 at 70°F
Nitrogen, % .26
Sulfur, % 1.04
Oxygen, % .15
Viscosity at 40°C, SSU 198
* Sample Oil too dark to determine Aniline Point
** To be turned in at a later date
Respectfully Submitted,
<4- 'JJ- Ct
/s J. George Sotter
Laboratory Directo
-------
/&
KVB
^
9
Vanadium
Nickel
Iron
Tin
Magnesium
Silicon
Manganese
Lead
Aluminum
Calcium
i
Molybdenum
Copper
Sodium
Zinc
Titanium
Cobalt
Strontium
Chromium
Barium
Phosphorus
Silver
Parts Per Million in Oil
No. 4
90.
16.
8.4
4.6
13.
13.
0.53
2.0
3.1
ii.
0.099
0.13
15.
1.3
0.24
0.22
0.43
0.84
KD
trace
0.002
1ID » not detected
297
(continued)
-------
INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. 3
Unit Description
Q
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Ten?) (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
»
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F)
Primary Air Ten^> (°F)
Stack Temp (°F)
Comments:
Burner A/u»/£>erj
W/6
/c>s~
3?o
b3o
Waterfvbe.
/s -/-/
/ecsrt?e'S3
3-83
4
#6 &;'
^e/&
•^ boe?
^^25-
0 ©
298
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /Q
Unit 3
Fuel # <£"
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppra)*
NO (ppra)*
C02 dry (%)
CO (ppm)*
HO fnnm}*
or) ( nnm \ *
OW VPPUI/
Tnf-^ 1 P^yf- f 7 H/MR1-11 1
Solid Part Hh/MRt-ii)
UniloT" P'ffrir>ip»n r*\r f 5- ^
Smokp ^nnt" No
On^r-i f-\r f %}
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
J^uel Flow /6./A/r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/'/
y. /t>r
gc
7,&
2V
287
10.8
O
S"S1£~
5 &S
/i S3 S~
y&3
381
430
4ec
446-
Sgfe
,2/6
7?
-0,2 j
/ae
e/'2
A/on*, /.
J.r
3~
7,0
235-
23^
/#.8
O
350
^3 I.
A,r
t/6
7.7
zeo
aii
lo,3
O
320
^3o
370
Stt
337^
^&6
£-3
-as
/&&
e/-Q
/0u2 /oacf
37
8.7
3£-
232
9.7
O
O t-~
03
3/4
t/3a
3S8
330
<270c
fe
-&e
/00
z;-s
ft foac/
9
J'.C?
273
/-6
&06&
• 80
6,?
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit 3
Fuel # £ &,/
Test No.
Test Type
Test Load (103 lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (nnm)*
SO (DDITI)*
j\
co« /nnm)*
Total Part (Ib/MBtu)
c;n1 i rJ P^rf (Ib/MRtuI
On^r*i t~v f%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow /£, //-/r
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Reoister (% open)
/'&
Sou; A>'r
79f&
£,f
ees"
C?c?5~
//5
O
O£T
oy
3n
tJ3&
4tf
435-
&?&
£&2
80
-0, J6
/ISC'
/-
M /},r
So
7,6
3!£>
go
-0./6
/oo - icey
70 -70
£;-;/
#3 £fc&5
77.6-
6.2
2b£>
£ift
M£f
O
,
3/8
436>
fr
e/-/<2
#3ffo&S
76
£.0
30
326,
M4
O
3/8
43
btf
42
;&
-&a
100 - /&
&e> ~tc>o
ej'/j
#-3&£-
//£
o
3/8
430
bsc?
^2&
^475'
(?&e
224
//.£
O
3/7
4s&
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit 3
Fuel #
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppra)*
C02 dry (%)
CO (ppm)*
HP fooml*
en (rrom)*
cr\ fnr>Trn*
Tnt-^l Par"h MH/MRi-n^
Col i rl PA ft- MK/MR-t-n^
Rr> 1 "\ f^r Ffrf:iri'i<=>n r"\7 ^ §: }
Smoke Spot No
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow /6///r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/'&'
#4> goos
7&
6.3
231
^2o
//,£'
o
38C
^3&
4/0
43o
^438
W/
&7
-a,/?
/oo - Je?c?
joe> - O
<2/-;6
/4 £005
76
6,6
217
e/tf
11,2
o
3^o
430
4/0
t>3&
£4
7 ~3~0
^J-/
J 4 #003
36
0.8
2/2
207
J/.8
0
3^
430
S60
340
247S-
Z0&
&&
-0.J0
8* -8
fro -S&
e/'<~>&
f&
/6
So&
-0./#
go - @o>
& -&e>
j
at 3% O dry
30 1
-------
a
CO
O
Location No.
Unit No. -3
Test No.
Load &,
Fuel #
Ib/hr
• Smoke
O CO
X HC
A NO,
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
STACK TRAVERSE DATA
Location No.
Unit No. 3
Test No.
J8
Fuel
Load &£?,
Stack Diameter,
Ib/hr
duct
^00
0)
M
4J
10
M
0)
0)
EH
JJ
to
10
303
-------
K V B ENGINEERING. INC.
17332 IRVINE BLVD.
TUSTIN. CALIFORNIA 0268O
C32-9020
CHEMICAL LAEORATCr-Y REPORT
CLIENT: KVB, inc.
Tustin, CA
Attn: G. Cato
SAMPLES: 8 Fuel Oil Samples
KVB CHARGE NO,: eooo
INVESTIGATION: Spectrographic Analysis
Supplement to Lab No. 741190
Sample Identification:
DATE I 7/22/74
RECEIVED: 6/26/74
ANALYZED: 7/18/74
LABORATORY NO: 741190
^/
No. 3 Test 21;'
, Unit 3, May 2, 197A.
F" O LL OOI f NJ £-
/2_£TSOLT5
304
-------
KVB
(/<**•/•
Test
Carbon, %-
Hydrogen, %
Ash, %
Carbon Residue , %
Flash Point, °C
Aniline Point, °C
Heat of Combustion:
Gross, Btu/lb.
Net, But/lb.
API Gravity
Nitrogen, %
Sulfur, %
Oxygen , %
Viscosity at 40°C, SSU
No. 3
85.72
11.95
0.032
5.41
129
18,910
17,820
22.9 at 70°F
.26
1.03
1.01
195
* Sample Oil too dark to determine Aniline Point
** To be turned in at a later date
Respectfully Submitted,
305
/s J. George Setter
Laboratory Director
-------
INDUSTRIAL BOILER DESIGN DATA
Location No. /g Test No. cr^? Unit No. fy
unit Description f?,-/e~ Boiler, 6^ria/ A/0. 34?-?
/ '
Installation Date
Steam Output (103 Ub/hr)
Design Pressure (psig)
Final Steam Temp ( °F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)
Primary Air Temp (°F)
Stack Temp (°F)
WtS"
/6G
520
b^o
\(/aterfub
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /&
Unit 4
Fuel # r-im ^ *
t>ux ippm;
CO^ fnnml*
Tnt-al Pa-rt- MH/MR-H-^
c<-»1 -i ft T>aT-+- MVi/MR4-ii^
SrnoJce Spot No
Opacity (*•)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow /6.///r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
es-/
Bose
/30
6.8
242
ess
H,0
O
S—f, "}
3v3
£~">O
JdV
S3 /
O6
3J4
43G
&0
40f
7?3&
20r
&
9o
-o./6
c?£>- 7
4/e?ri~it.
/}>'f
/So
7^
237
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /&
Unit 4
Fuel / £ Oi/
Test No.
Test Type
Test Load (103 lb/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (com)*
CQ loom)*
«Q /DDm)*
2 \¥f /
TVit-al Part- n V>/MRi~ii)
Solid Part (Ib/MBtu)
' 1 Ff f" ' enc CM
y i °/
, „
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow /£>///r.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H-,0)
Register (% open)
ez-8
Sou* /f,r
120
6,5-
236
227
fl.O
O
3/o
43&
•5~fy<2
bofy
?&&
e&7
q
~0J
SO ~ 60
*£" -SO
^
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /Q
Unit fy
Fuel / £ &>'/
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppra)*
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu) "
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow tb/Mr.
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
^-/s
fZgCOS
tee
9,7
'&£~
e^3
.c
4?
320
430
bto
36-
666~
W6
86
-0.2Z
loo - S'O
80 - 80
? '/£
/Z&006
/$-
10.3-
/90
133
9.0
a
0,G4&q
0.0483'
.83
jeo
b3O
t/fo
33e
66^^
eso
88
-6.Z
tja - /o
-------
CO
O
I
a
u
K
Location No
Unit No. ^
Test No.
Load /J"£?,
Fuel ^<<
Ib/hr
• Smoke
O CO
X HC
A NOV
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
STACK TRAVERSE DATA
Location No. 18
Unit No. ^
Test No. c?c?-/6
Fuel
Load
Stack Diameter,
,
duct
Ib/hr
/> 7 "
^ '
0)
^
4J
IT)
^
0)
a
e
0)
4J
W
3 1 1
-------
K V B ENGINEERING. INC.
17332 IIIVINC BLVD.
TUSTIN. CALIrOF
-------
' / i c1 c*
Vu.-f
T3 4 I Z
Carbon, %-
Hydrogen, %
Ash, %
Carbon Residue, %
Flash Point, °C
Aniline Point, °C
Heat of Combustion:
Gross, Btu/lb.
Net, But/lb.
API Gravity
Nitrogen, %
Sulfur, %
Oxygen, %
Viscosity at 40°C, SSU
KVB
No. 3
85.72
11.95
0.032
5.41
129
18,910
17,820
' 22.9 at 70°F
.26
1.03
1.01
195
* Sample Oil too dark to determine Aniline Point
** To be turned in at a later date
3 ] 3
Respectfully Submitted,
sT/2 J. George Setter
Laboratory Director
-------
KVB
6
^^.
Vanadium
Nickel
Icon
Tin
Magnesium
Silicon
Manganese
Lead
Aluminum
Calcium
Molybdenum
Copper
Sodium
Zinc
Titanium
Cobalt
Strontium
>
Chromium
Barium
Phosphorua
Silver
Parts Per Million in Oil
Ho. 3
100.
9.9
12.
1.5
11.
8.0
0.38
2.4
0.77
10.
0.077
0.17
24.
IS)
0.15
p. 096
trace
0.20
KD
KD
KD
!ZD «• not detected
3 1 4
(continued)
-------
INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No. /
Unit No. /
unit Description
-/ -
&0*'/er fy/oe
Installation Date
Steam Output (10 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F) .
Primary Air Temp (°F)
Stack Temp (°F)
/?7
/7.£~
e&o
406
Watertube
q-g-0
327
3
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit /
Fuel
Test No.
Test Type
Test Load UO3 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (DDID)*
c;O ^nnm}*
ou \ppm/
A
Tot-al Part flb/MBtu)
c;o1 \ <\ Pflrt- Ob/MRtu}
Boil GIT Ef f i cioncy (% )
Smoke Spot No
Final Stm Pres. (psig)
Final Stm Temp. (°F)
fVimHnt: Air T^mo f °F^
O+- =a*-V Tomr^ ^ °P ^
Fuel Flow /5 /7/r/
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.F^O)
Register (% open)
/-/
/// x^/r
/4-S
b*f
t*?3
4/7
&8
O
M0
37
A /^t-/ /i
/f W7tS.
/ , s _ ,
W&<3
2,0
;?
73
a^
;0o
Ac?
/tf>£^ X^//-
/S"
Z-3
33g
332
/4.7
<LLP rfi f
w.s
/.6
276
?7/
M.6
e33
/£-&
37&
,
/&
74
.3£-
/&
S-4
^
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO 2 dry (%)
CO (ppm)*
un (nrim^*
n^ ^ ppm ;
SO (nnm)*
Cnrt frinTrO*
2 \PPI[1/
Total Part (Ib/MBtu)
^nl i ri P^vt- f 1 H/MRt"n^
Srnoko Spot No
ODAPI ^-\r ( % }
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus Air Temp (°F)
'^fflr'V Tomr-i I°V\
J^uel Flow (&PtfJ
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/-8
it&aj /0&C/
S.7
//,0
<^<2&
4//
8.2
o
/^?
37C
/I lst-J&.
G.gS
/g7
37
O
/0-
.3
34/
33&
M.8
£8
33
S) / f *J ft
(/• O ?Y
SI //, /» -5
y. 'Q V /
/O s
86
W4
37&
y&o
2.6
/8
70
<2-2<2
/&o
/'/
£ctse
/4.f
3.6
3
3 7
86
^3
3?&
•.o
&&
77
& /),r
. /
4.4
385-
374
/2£~
0
•7 ,
•J '
MP
37&
?.&
77
&>Ss~
/&
M'J.T
/3.7
5-g
&4C/
l/36
//,&
O
^5
/^^
37&
*"
J>,6
e&/
77
C>,^ 7
/'&&
at 3% o dry
3 1 7
-------
CO
DO
ft
Qt
Location No.
Unit No. /
Test No. /
Load
Fuel
Ib/hr
• Smoke
O CO
X HC
A NO,
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
Location No.
Unit No. /
Test No. /-//
STACK TRAVERSE DATA
Fuel
Load
Stack Diameter, D
duct
Ib/hr
30"
4-1
fl
^1
0)
I-
o
u
(0
4J
D/D Duct
3 1 9
-------
INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No. <£
Unit No. /
Unit Description
Installation Date
Steam Output (10 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft }
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Tenp at Burner ( °F)
Primary Air Temp (°F)
Stack Tenp (°F)
/7
/7.S~
ee'o
406
\(/&fertube
-6-0
327
3r
# ^ <^//
c'OC
/)wbi<2tft
4g
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit /
Fuel #
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO ( nnm \ *
HP (nnm^*
SO (onm}*
SO- (nnm^*
Total Part (Ib/MBtu)
^nlir? P.a vt- M H /MR t-Ti^
Boiler Efficiency (% )
Opacity (^)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus . Air Temp (°F)
Stack Temp (°F)
Fuel Flow (& PrfJ
Fuel Temp. (°F)
Fuel Pres. (psig)
_Furnace Pres. (in.H2O)
Register (% open)
2~/
t/i Air
M.2
£.6
bea
33S
//<£
r K-/ '
Ai'r
#.7
4.3
333
33S
12.8
/-\
u
J&o
37&
.'
&0
36. 6~
0:7
/0o
?-4
£ev& /1i r
/#.&
.8
?86
S76'
/5.7
Q c-
<5-5
JS0
37-
60 >*,e
S4.7
4.4
333
336
12.3
/^
V
/•% -7(2
/ 3 /&
1 "2 s^S]
'Ob y
C j£~
0$
/£&
37
Z./8
/4
3^.6"
atZS'
/&
£-•£
A/Prt-rrJ,
J,r
. /tit
4. 7
3&3
e96
J2.6
&
"72
/J
s' "3S2 i S~
O-cry/O
O<
-------
STACK TRAVERSE DATA
o
-<£>
Fuel
Load
Stack Diameter, D
Ib/hr
duct
*80
4<7o
46o
322 .
-------
CO
N3
CO
a,
u
Location No.
Unit No. '
Test No. £
Load
Fuel
"<' Ib/hr
>&'7
• Smoke
O co
X HC
A NO^
for Industrial Boilers as a Function of Excess Oxygen
-------
K V B ENGINEERING. INC.
»7332 II1VINC fcUVD.
TUSTIN. CAUIFOHNIA C.26BO
O32-9O2O
CHEMICAL LAEORATCP.Y REPORT
CLIENT: KVB, inc.
Tustin, CA
Attn: G. Cato
SAMPLES! 8 Fuel Oil Samples
KVB CHARGE NO, : eooo
INVESTIGATION: Spectrographic Analysis
Supplement to Lab No. 741190
Sample Identification:
DATE: 7/22/74
RECEIVED: 6/26/74
ANALYZED: 7/18/74
LABORATORY NO: 741190
/
No. 5 Test 1-10;
Unit 1, May 13, L97A,
.v • L fl ~ o L c.
^ J c5- P A £- e~
324
-------
KVB
'//^x A?
/ /
No. 5
Carbon, % '86.08
Hydrogen, % 10*37'
Ash, % 0.044
Carbon Residue, % 11.43
Flash Point, °C 134
Aniline Point, °C *
Heat of Combustion:
Gross, Btu/lb. 18,280
Net, Btu/lb. 17,340
API Gravity 11.3 at 70°F
Nitrogen, % .44
Sulfur, % **
Oxynen, % **
Viscosity at 40°C 688 (at 60°C)
* Sample Oil too dark to determine Aniline Point
** To be turned in at a later date
Respectfully Submitted,
4i.-/2 J. George Setter
325 Laboratory Director
-------
KVB
(St.t-f /
T
-------
INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. /
Unit Description
Hoc/?/
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)
Primary Air Temp (°F)
Stack Temp (°F)
/70
/7.6"
e$~o
fy& &
ty/C/i //"/ 6/ b C?
-£-0
327
3 q a
1 Fa her 3t<$&w /4 t&t*;/ 2
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit /
Fuel #
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
CQ fnom)*
•*•
Total Part (Ib/MBtu)
Cr>1 T H PAi-t- Mh/MRt-ii^
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Comb us . Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow (^/?rfj
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in .I^O)
Register (% open)
&?-/
Afar*-' '•
Ait
/-6~
Base
/?
3.6
66
6S
/2,6
&e
&2
54
6>.0378
&• &6 3<-f
&S
/5V
37
-------
STACK TRAVERSE DATA
Location No.
Unit No. /
Test No.
Fuel
Load
Stack Diameter, D
Ib/hr
duct
1.0
Q)
EH
O
rt
4J
in
to
329
-------
co
cu
o
I
Location No. /
Unit No. /
Test No. £'
Load
Fuel
lb/hr
£?•'/
• Smoke
O CO
X
A
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No. S3
Unit No. /
Unit Description
&&i'/er
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Teirp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft }
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner ( °F)
Primary Air Temp (°F)
Stack Temp (°F)
/?7<7
/7.£T
ego
t/06
]t/&tertub&
V'g-8
327
33 a
/ fa her 4ir /We>w//??>o/ tfc/rwer
# £?//
Aw>bi
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /v
Unit '
Fuel # ? &,
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
S02 (ppm)*
Total Part (Ib/MBtu)
col i d Part (Ib/MBtu)
Boiler Efficiency (%)
On^r-i t\7 (%>}
Final Stm Pres. (psig)
Final Stm Temp. (°F)
PrrniViiic: Air T<=>mr> f°F}
Stack Temp. (°F)
Fuel Flow (& pfij
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.H20)
Register (% open)
S3-1
&&6Z1
/3. 8
3.0
9/
/
/JV
0
3
& s"~~
o>6
/*0
37&
/ii^fty.
3~00
/•
7o
^7,^
0.3
/£?&
&3 -2
W.0
S.6
3&
8,g
/03
le/
J2.<2
O
tj
/36
37&
4g
/,
70
7,£-
0.4~
/00
&3-S
S4.&
4,2
/04
tea
J2.6
e
2
/Js-
37U
403
'/.
7
c?7.f
0.44"
/e?0
S3 -6
. S3. 0
4,3
/0s-
I0e
is.^r
o
W
£
£2
&• &/&? y
SI **] J f J?
C/'C/'ey-O
<2 /,
o V
/JS~
370
4?
-------
STACK TRAVERSE DATA
u
o
w
\
-p
in
>1
4J
•rH
u
o
rH
X
O
(0
4-1
w
Location No.
Unit No.
Test No.
Ib/hr
Stack Diameter, D,
duct
0)
M
jj
m
Vj
0)
U
<3
4J
1.0
333
-------
o,
o
Location No. /
Unit No. /
Test No. ^
Load ^
Fuel #
Ib/hr
• Smoke
Q CO
X HC
A NO
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No. /
Unit Description
-/ -
Installation Date
Steam Output (10J Ib/hr)
Design Pressure (psig)
Final Steam Ten?> (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)
Primary Air Temp (°F)
Stack Temp (°F)
/?7
/Zf
es'o
4^<£
Waterj-ube
-£'&
327
3
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
SO (ppm)*
A
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No .
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow / ({??-?)
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in .H-,0)
Register (% open)
S4-/
H/of^< '•
/),t
M&
4.S-
83
81
;/.&
&
88
&3
37$
A , ^ li
/f iff £/*
433
//
79
-------
CO
CO
a
o
X
Location No.
Unit No. /
Test No.
Load
Fuel
Ib/hr
-------
STACK TRAVERSE DATA
u
0)
w
-U
•H
0
0
Location No.
Unit No. /
Test No.
Fuel
Load
Stack Diameter, D
Ib/hr
duct
338
-------
K V B ENGINEERING. INC.
17332 IRVINE bLVD.
TUSTIN. CALIFORNIA 026BD
C7I/.) 032-9O2O
CHEMICAL LABORATORY REPORT
IENT: KVB, inc.
Tustin, CA
Attn: G. Cato
..MPLES: 8 Fuel Oil Samples
B CHARGE NO,: 6000
VEST I GAT I ON.1 Spectrographic Analysis
Supplement to Lab No. 741190
Sample Identification:
DATE : 7/22/74
RECEIVED: 6/26/74
-ANALYZED: 7/18/74
LABORATORY NO: 741190
/
/>//
No. 6 Test 52-5;
Unit 1, May 16, 197A,
Fo /? :J A N^ PL (L
339
-------
Carbon, %
Hydrogen, %
Ash, %
Carbon Residue, %
Flash Point, °C
Aniline Point, °C
Heat of Combustion:
Gross, Btu/lb.
Net, Btu/lb.
API Gravity
Nitrogen, %
Sulfur, %
Oxygen, %
Viscosity at 40°C
No. 6
87.38
12.44
0.001
0.036
88
54.4
19,470
18,340 '
1 34.8 at 70'
.006
.06
.12
33.0
340
Respectfully Submitted,
J. George Setter
Laboratory Director
-------
KVB
/
S3, S3,
Parts Per Tiillion in Oil
No. 6
Vanadium *
Nickel
Iron
Tin
Magnesium
Silicon
Manganese
Lead
Aluminum
Calcium
Molybdenum
Copper
Sodium
Zinc
Titanium
Cobalt
Strontium
Chromium
Barium .
Phosphorus
Silver
KD = not detected
vae Insufficient ash for a spectrographic analysis.
Respectfully submitted,
X? >^
Q • J^Ti^^^U^^
JY George Setter
341 Laboratory Director
-------
INDUSTRIAL BOILER DESIGN DATA
Location No. /^ Test No. /93~-03 Unit No. £?
Unit Description ^e^/^r g0,-/e r Ty^ £ £) , Vcc/ / H/S-/'/^
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)
Primary Air Temp (°F)
Stack Temp (°F)
/97
/7.f
Z&e
4/0
•
3- £ -8
327
333
/teber/!^ j 3/eow ote^r, tfur^ef
# £ 0'V
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit £?
Fuel #
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
X
S02 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow &f*r/
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/&TV
3o*e
/4
3.1
/6
&
/s.a
c?
o
&.o 3f
0. O £" O
8ff
/<*5~
/49
s •
^art-'?:
/*£-
490
e.zf
/78
37
0>2
66
/$'-<=>
A/or u-t '.
/fy
2.2
/77
/77
13 J
e
M
/.&
g-
/6~0
/eg
4S6
£2
/&
l» 1
$t £/ ^
66
;£'3
tf JT
J3.4
3.6
/#£T
MS*
&t/
c
C
/
M6
6
478
147
4V
0.3
/£--
""/£• ''
/4
3.'
171
170
136
e
0
£
f
/$-/
2
49
.?
/94
44
0.S0
80
/W-f
/GU& //if
/? tf
.7
163
M2
/.$
#
0
• g
M7
JZ2
4#
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit r>
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
X
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part.(lb/MBtu)
Boiler Efficiency (%)
Smoke Spot No .
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow 6Pr-i
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.H2O)
Register (% open)
/atr. g
f 7 ^J g>
£& i*~?
tf.g
-^ *7
J /7 /f
/#4
I ^ "O
0
0
3.*
£.£'
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3.0
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0
0
2
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f&8
£3
00
4&6~
0.3
66
/£-' /0
/7,v
13.6-
3.1
M
M?
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0
6
Mr/
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6-2*5-
#$-
44
0.6tr
66
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/,£
/63
J63
M.2
&
Ms
/03
t/gc
c5
S73
37.6'
C.3S
66
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J4.a
a q
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86-
8
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477
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40
0.3
66
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. /*./
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a
1
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4*72
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0.44'
66
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4,6
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J80
/./
o
/44
/CO
40
s.es-
/7
40
&6-f
66
at 3% O dry
344
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit .&
8<2
/7-e
F6R
/4.7
;,7
132
J30
J3.&
to 3
/a
&
/s&
w
t/W
.?2
/£
44
AS'
80
J
o
0
e.s
&
/tt
#£-
S°4
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/&
44
as?
80
;?'4
F&s?
/4
2.1
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/32
I3.&
O
O
Q 2
e>3
4
/~
-5
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/W
403
as
/*
&4
•.&-
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S
M6
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407
#
. M.I
/,3
MS
S30
/4
3s
&
4
/• —
^
&e
/
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit 2
Fuel
Test No.
Test Type
Test Load (1C>3 Ib/hr)
Excess Q>2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
SO (onm)*
^"^2 »PP'n'
Total Part Hh/MRtu)
C/-\1 i /3 Oavf- MH /Mn-hil ^
. n -c*ff ' /Q. \
Final Stm Pres. (psig)
Final ^tm Tpmn ( °F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow &Pn
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.f^O)
Register (% open)
W7-&
F&R
M.fy
3.
Mg
M6
&0
e
0
&•&<:;&
c/.&d £
84
£~
'S3
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£06~
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0
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£
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Za^
43
0,3
66
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SCA
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J£~e
6'
8<2
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8
/So
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<2b
43
e.,?^
66
/<7#-3
3S
66
W0-*
5CA
/3.0
a/
136
126
/3
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/~- ."
& ,&
J5~&"
/0&
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J&6
43
a&a
£6
/90~£-
£CA
. J3.&
3.3
/St
/S2
/.
36
0
/j
V
/So
JJ&
&?/
<2./
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit £
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
S0x (ppm)*
SO2 (ppm)*
Total Part. (Ib/MBtu)
Solid Part. (Ib/MBtu)
Boiler Efficiency (%)
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Final Stm Temp. (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow ~,&M
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H-,0)
Register (% open)
we - 7
$CA
/3.6~
,6
/6&
J&0
/3,e
63
6
g 3
e2.2
0
fa
0.027
a.caj
i^J r^
(t
f
/*-/
& ^
^2 ' J ' £/
e.3
&a
4s~
G.36~
66
/-/
FCl**
13.3
f.6
/40
Mo
13. S
0
5'
*-
0*
'.'6
ass
£6
at 3% O dry
347
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit £?
Fuel
Test No.
/?
Test Type
f? 1
F6& V
Test Load (103 Ib/hr)
Excess O2 (%)
f.6
S.I
NOX (ppm)
/££
NO (ppm)*
J/J
CO2 dry (%)
CO (ppm)
o
HC (ppm)
o
0
O
0
Solid Part.(Ib/MBtu)
Boiler Efficiency (%)
J2.
Smoke Spot No .
7
~7
Opacity (%)
Final Stm Pres. (psig)
/sa
Stm
Combus. Air Temp. (°F)
lie?
Stack Temp. (°F)
Fuel Flow ^
Fuel Temp. (°F)
Fuel Pres. ' (psig)
46
46
Furnace Pres. (in.P^O)
.&
Register (% open)
66
66
66
at 3% O dry
348
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit e
Fuel
Test No.
Test Type
Test Load (1Q3 Ib/hr)
Excess O2 {%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
Q/-V fr-iniM*
ou^ ippmj
CO /T-*T~»TTt^*
Total Part (Ib/MBtu)
Cr-\l -i /} Da v-J- M V* /MQ-f-ii ^
Boiler Efficiency (%)
Smoke Spot No.
. / 0 \
Opacity (-s)
Final Stm Pres. (psig)
Final Ci-ni Tomri f ° "P^
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . (-jPrt
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
/-
f&g '
3£A
W.2
as,
Me
W6
/as
F&&-/
££4
/tt
3.1
M
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JZ1
/
G
6
&/
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£-£-
<&£-
&,6£T
66
/-"
F&£ •>
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3.0
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JZ4
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&
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66
&&-I
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tf.9
.
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M8
&£
3£~
//
8
/o
/^^
tea
4?
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit c!
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm) *
C02 dry (%)
CO (ppm)*
up fnnTn)*
en f r\r\m ^ *
ow ipjJiii;
A
^0^ fnnm}*
TV>t-^1 "Part- (1 h/MRtu)
c;nl i rl P^rf- Mb /MR til)
SinoJcG Spot No
On a r1 "i t~ v ( %.}
Final Stm Pres. (psig)
Final Ct*Tn TfiTTin ( ° fM
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow &/*rf
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.I^O)
Register (% open)
c&e-g'
A/ort~> 1.
J,r
w.a
e.q
&3
&3
13
3e
"5 -9
dS
/
&
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/3~&
s^J,.~^
/?
far
43?
./
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /
Unit
Fuel #6 (Pi/
Test No.
Test Type
Test Load (103 Ib/hr)
Excess C>2 (*)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
CO /r-*T-wnl*
ou I ppm;
TV-it-;*! Pa-r+* (1 "h/MR-hn^
QrO i (3 Par-+- M K /MR -l-n^
. - «££• ' /« \
Smoke Spot No .
Opacity (%)
Final Stm Pres. (psig)
FT n^l Q-f-TTi Tomn f °PM
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow . ££>rt
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
&-/
F&R
/
1.3
J0tf
/0Lf
W.z
^
s
3,6~
f
&V
£07(SfC* /,
3
J77
£23-
*3
-35
c.?q
So
c^-
F&/3
tf.g
J.7
W
M
J3^
eo
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n -5
S3
36"
£-
#&
/0£
ttJ"
£./j-
£
sa
#.£-
#0
*2-3
F&R
M
2.3
U6
1/6
128
i8
o
/O -5
83
S.6'
s~
/£&
/06
3c&
./S
*S
S<£
0.5-$
So
- ^
/i£5X?
. /^
L.
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /tf
Unit 2
Fuel #£ £?//
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
OU \±>¥111'
rprt4- -. 1 p =»>-+• / 1 "H /MR "Ml ^
c^nl i d Part ( Ih/MRtu)
T*ff • • /«. \
Boiler Eliiciency (%;
Smoke Spot No.
Opacity (%)
Final Stm Pres. (psig)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow <£/?//
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.f^O)
Register (% open)
202 -&
F&Z
J{t
/ tf
' &6
/26
/3.3
22
3a
04£-
80
cb3-f
°rATr '
/if
3
/36
/2.4
3£~
10
7
g-
tf3
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S/2
#
32
#4
66
zes-c!
"Itfr
/
£3
/50
//7
te
/5
/o/
q
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/&/
/0f
&3
e.i
£-
33
ass
66
<&3'3
^r
M.Z
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J22
J3,2
to3
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S/6
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/57
/^
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s^0&
32
ate-
66
£03-6
6£A
M.2
3.0
W
/£j£3
/ C • fa
So
7/
S3
9
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit Pt*f
Fuel Temp. (°F)
Fuel Pres. ' (psig)
Furnace Pres. (in.H2O)
Register (% open)
eo3--7
&CA
to
.?
J3/
I3f
}?.a
3o
0
•
e.o's-}
0,0
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit <2
Fuel
Test No.
Test Type
A/o r
A,'r
Sfr
///• Ai
ir
Test Load (103 Ib/hr)
W.7
Excess
(%)
3.3
NOX (ppm)*
130
//&
/0V
NO (ppm)*
/So
C02 dry (%)
Mfy
CO (ppm)
0
HC (ppm)
/7
(ppm)J
Part.(Ib/MBtu)
Solid
Boiler Efficiency (%)
81
Smoke Spot No.
3
Opacity (%)
Final Stm Pres. (psig)
J&&
/5V
Final Stm Temp.(°F)
Combus. Air Temp. (°F)
_/32_
Stack Temp. (°F)
Fuel Flow
-/**
U^
Fuel Temp. (°F) 0, 1
Fuel Pres. (psig)^//
Furnace Pres. (in.H2O)
0-46'
Register (% open)
#0
Bo
66
at 3% O dry
354
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit <=?
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC (ppm)*
CO /r^^-^m^*
oL> vppmj
ft
CO /T-\Y-*TT^*
oU2 vppnu
TV-*+-ol T3=ar-h M H/MRf-n \
Cr-\1 -i /I 13 a •»— f- C\ "K /MT5+-11 ^
Smoke Spot No.
Final Stm Pres. (psig)
Final Qt-m Tf>mn f°Pl
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow .t&PH
Fuel Temp. (°F)
Fuel Pres. (psig)
Furnace Pres. (in.H2O)
Register (% open)
06-e
F6t?
M
3.&
93
?a
jj.g
&
£7
^2
s^, J t rs* ^
3&7t>tl&'*.
//^
6^6*
/ &£'
/&
JS"
&S3'
£#
e<76-3
F&Z
/
2.8
^2
/
26~
& 7
8c
&6-6
F&Z
^
<2.a
96
6
JZ
G
O
4
JS/
J0
6'93
;,
f~) t
8t
3
;so
/a/
M3
;,
&a
6~
0,62
#0
-
at 3% O dry
355
-------
Location No
Unit No. 2
Test No.
Load
Fuel
Ib/hr
• Smoke
O CO
X HC
A NO
CO
en
o>
I
U
ffi
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
CO
en
u
Location No.
Unit No. *
= q
--
4 1
111
lie
"^
~~
-
"^
--
•~i
=2
--
Ib/hr
f
h-J
tl*
It
T
-
-
•—
^
-
me
-
9 Smoke
'' O co
m j^
A
L _
!•• »-
X HC
A NOX
--
• IO
•-0
2/
Emissions for Industrial Boilers as a Function of Excess Oxygen
-------
FUEL ANALYSIS SUMMARY
Coal and Oil Fuels
Test No.
102-103
107-108
111-112
116-121
126-130
131-133
134-139
156-159
159
160-164
165-168
169
170-175
176-179
186-189
-195-206
Type of
Fuel
*2 Oil
n ou
PS 300
(K5 Oil)
116 Oil
06 Oil
Coal
Coal
Coal
U6 Oil
n Oil
Coal
Coal
»6 Oil
86 Oil
(J6 Oil
tf6 Oil
«. a) •>
C a> e!
0 O 01
A ft o\
M -a >?
3 >. X
o * » <* a «*
85.94 12.72 0.89
85.94 12.72 0.89
86.46 10.31 1.07
85.95 10.21 0.22
No Fuel Sample Obtai
62.50 5.21 12.51
68.30 4.70 11.01
69.89 4.67 8.10
85.44 11.35 0.002
87.14 12.71
63.42 4.84 9.85
62.50 5.12 12.51
86.60 10.94 0.31
86.17 11.55
85.10 11.10 3.12
86.68 12.16 0.65
*
a
0)
H en
3 0
m H »
•a -2 -a
w * K <# «; •»
0.40 0.045 0.003
0.40 0.045 0.003
1.29 0.77 0.10
2.74 0.31 0.03
led For Analysis
1.15 0.83 10.5
1.16 1.46 9.71
1.36 1.50 14.48
2.80 0.33 0.078
0.31 0.013 <0.001
3.05 0.94 13.7
1.15 0.83 10.5
1.60 0.30 0.25
1.91 0.30 0.07
0.19 0.49 0.08
0.37 0.14 0.009
*•
a) « .
£ R § ft
iJ . O ft -H H
W A -H > p,
•g a | s *
S <*> O K <* U o
0.071 31.1
0.071 31.1
8.50 15.1
-
7.29 -
3.66 -
3.37 -
12.33 15.8
0.027 35.1
4.15 46.2
7.29 -
9.00 15.1
-
8.53 25.7
1.61 29.2
Higher Heating
Value
GJ/kg
0.0452
0.0452
0..0426
0.0423
0.0276
0.0286
0.0286
0.0432
0.0451
0.0276
0.0276
0.0434
0.0436
0.0446
0.0450
Btu/lb
19,440
19,440
18,333
18,213
11,863
12,293
12,300
18,580
19,390 •
11,873
11,863
18,660
18,773
19,227
19,365
-------
INDUSTRIAL BOILER DESIGN DATA
Location No.
Test No.
Unit No.
Unit Description
£> ,
Installation Date
Steam Output (103 Ib/hr)
Design Pressure (psig)
Final Steam Temp (°F)
Furnace Type
Furnace Size L-W-H (ft)
Furnace Area (ft )
Furnace Volume (ft )
Burner Description
Horiz. Burner Spacing (ft)
Vert. Burner Spacing (ft)
Test Fuel
Fuel Temp at Burner (°F)
Primary Air Temp (°F)
Stack Temp (°F)
/77
/7,f
a&c
4/0
U/oteriube
9 ' £ - &
sa~?
333
/ fober ft'*? garner
A/0/TCsra/ ts?£?3
/i 1*1 fat ' e y /
/^t*^c?/*^ y
^^^
Comments:
f
359
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
C02 dry (%)
CO (ppm)*
HC frjDm)*
qr\ / nnm } *
ow i ppm/
A
Itotal Part (Ib/MBtu)
^r»l i d Part f Ib/MRtu)
. f-P-r • • /*. >
Final Stm Pres. (psig)
Final citm Tpmn f°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
_, , _, rl3/
T-hipl T(=>mr> f°F^
Fuel Pres. " (psi^)-*y^
Furnace Pres. (in.H2O)
Register (% open)
/9o-t
&£>6
/6
3.S
S6
&6
9.8
/e
80
/^^
,
6&iut~c)T.
£'
tt7
/two.
#0
r<*" 1,
/li'f
ta?
as
60
60
/as
40
&
.
/$
38
47/
c'^O
84
0.?8
66
/0~3-
H/ori^ 1,
/I if
M.^
3.2
6
60
.2
o
o
/S/
92
tt&
3oo
87
a 3
go
/?&-£
£0t*s
Air
. M.4
2.6
83
83
to 2
e
/7
XT/
//r
^"//
^9O
8-7
0,4
66
/70-7
£ai*s
Ji'r
/4
.£-
6/
6*
to 4
/o
&
/S3
9-7
£&&
8±~
0.3-
66
at 3% 02 dry
360
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location A?
Unit /
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess 02 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
•ur> fr\riTn\*
on / r>nm } *
ow \jjpmt
j\
TVital Part ( lt)/MBtu)
Qnl •? A Par-+- M V>/NTRt-ii\
Final Stm Pres. (psig)
Final Stm Temp (°F)
Combus. Air Temp. (°F)
Stack Temp. (°F)
Flip 1 FT r>u rj 3 /tj.v,
Flip! TOTTIT-I ^°F^
Fuel Pres. ' (psig) *J/i0
Furnace Pres. (in.I^O)
Register (% open)
/^/'/
Ze>i.&
tt
tt
/as
76
80
M0
///
467
/7 / *3
&/,£
S3
0.32
66
//-
£0UJ
Air
M
.£
S0
S7
10.3
15-
ttg
HI
tf?/
gig
S3
^•55-
66
/9?'/
F&/Z
M.S
.
37
37
lo
0
o
80
/s-f
/00
404
$7
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO_ dry (%)
CO (ppm)*
HC (ppm)*
eft /nnm)*
^^2 *fr*r*U*
TV*t-al Part f Ib/MBtu)
^r>1 i ri Part Hb/MRtuI
Final Stm Pres. (psig)
Final Q1-m Tomn f°P^
Combus. Air Temp. (°F)
Stack Temp. (°F)
Piiol T'omr-* / °FM
Fuel Pres. (paig)^^
Furnace Pres. (in.H2O)
Register (% open)
/'?
F6K
J3.7
.&
6-
&
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Jf
O
J6~f
.
yafUf,
toi
470
.
/T t&7&'
& 7 4^
<5 ' * ' ^2
c.a
66
/m-j-
F&R
13.7
/?
L &
i@
/-O ,—
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424
22
/4g
Joe
478
L^O
83,&
0.£-
66
;-£
F&R
J3.7
J.2
22
22
/O
^0
JO
MS
J00
403
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location /tf
Unit nm 1 *
oV VPP"U
TV^-hal Part* fib /MR till
Cril -i ^ T>=» Y-t- f 1 V* /MRt-n^
Final Stm Pres. (psig)
Pn nal Ci-Tn Tomr* f °V\
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel Flow F/3/»7in
PUP! T(=>mr> ^°F^
Fuel Pres. ' (poig)'/^
Furnace Pres. (in.H2O)
Register (% open)
/3-f
34
M
3.t<
66"
6&
9,8
o
0
Ifl
^ J,*s
£&'(*'•
W
-53^
t?0
/I mt/.
88
0.3
66
/93-c>
3C4
/#?
/7
S-tf
&£
tt&
88.J-
e.£
o
/So
//
&?7
&
88.
-------
BOILER EMISSION MEASUREMENTS
AND CONTROL ROOM DATA
Location
Unit £
Fuel
Test No.
Test Type
Test Load (103 Ib/hr)
Excess O2 (%)
NOX (ppm)*
NO (ppm)*
CO2 dry (%)
CO (ppm)*
HC (ppm)*
CO ( nrim \ *
ow vppiu;
QO-» fnnml*
rrv-if-al p =»>-+- /I H/MR-Hll
Cr»T -i r? "Da yt- M "h /MR t- ill
Boileir Efficiency (% )
Final Stm Pres. (psig)
P-inal Ql-in Tomn (°PM
Combus. Air Temp. (°F)
Stack Temp. (°F)
Fuel T^mn f°Fl
Fuel Pres. (psig) 'WeO
Furnace Pres. (in.H2O)
Register (% open)
<"?*-8
SCA
M.fy
f.8
77
77
to
o
0
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1*7
/J27
. '
fla
SJ&
^^^\
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88
o.
66
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SCA
J3.8
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80
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8
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0.3
66
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/3,
.£-
^<$-
S'S'
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3
/S2
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S0S'
83-
6-3
66
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£?A
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3.1
32
SI
10
XfT
O
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/S3
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&&
&&
88
a&
66
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eso
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/S3
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S/a
c?&&
£8
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66
/4-3
F /
££4
. /4
3.0
ez
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/
JO
o
/S'/
M3
S/7
&
88
0.6g
66
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f&? -t
3