PB84-199579
SYNTHETIC RESIN ADSORBENTS IN TREATMENT OF INDUSTRIAL WASTE STREAMS
U.S. Environmental Protection Agency
ADA, OK
May 84
                     U.S. DEPARTMENT OF COMMERCE
                  National Technical Information Service

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                                             EPA-600/2-84-105
                                             May 1984
   SYNTHETIC RESIN ADSORBENTS IN TREATMENT OF

            INDUSTRIAL WASTE STREAMS
                       by

                Linda S. Banner
             Rohm and Haas Company
             Research Laboratories
       Spring House, Pennsylvania  19477
     Copyright 1983 - Rohm and Haas Company
             Cooperative Agreement
                Number CR807315
                Project Officer

                Thomas E.  Short
Robert S. Kerr Environmental Research Laboratory
        Environmental Protection Agency
              Ada,  Oklahoma  74820
ROBERT S. KERR ENVIRONMENTAL RESEARCH LABORATORY
       OFFICE OF RESEARCH AND DEVELOPMENT
      U.S. ENVIRONMENTAL PROTECTION AGENCY
              ADA, OKLAHOMA  74820

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                                  TECHNICAL REPORT DATA
                           (Please read Instructions on the reverse before completing)
1. REPORT NO.
   EPA-600/2-84-105
                                                          3. RECIPIENT'S ACCESSION-NO.
                                                              P38U-199579
4. TITLE AND SUBTITLE
      Synthetic Resin Adsorbents  in Treatment of
      Industrial Waste Streams
                                                          5. REPORT DATE
                                                             May 1984
                                                          J6. PERFORMING ORGANIZATION CODE
7. AUTHOR(S)

      Linda S.  Benner
                                                          |S. PERFORMING ORGANIZATION REPORT NO.
                                                           10. PROGRAM ELEMENT NO.

                                                              1BB6K
9. PERFORMING ORGANIZATION NAME AND ADDRESS
      Rohm &  Haas Company
      Research Laboratories
      Spring  House, PA  19477
                                                           11. CONTRACT/GRANT NO.

                                                              CR807315
12. SPONSORING AGENCY NAME AND ADDRESS
      Robt.  S.  Kerr Environmental Research Laboratory
      U.S.  Environmental Protection Agency
      P.  0.  Box 1198
      Ada,  OK  74820
                                                           13. TYPE OF REPORT AND PERIOD COVERED
                                                            Final  6/1/80 -  5/31/82	
                                                           14. SPONSORING AGENCY CODE

                                                              EPA/600/15
15. SUPPLEMENTARY NOTES
16. ABSTRACT
           The use of synthetic polymeric  adsorbents for removal of organic  pollutants
      from industrial waste streams is  a viable alternative to more common  treatment
      methods  such as carbon adsorption.   However,  resin technology is not widely
      practiced due to the difficulty of selecting  the appropriate synthetic
      adsorbent/regenerant combination  for a particular application.  This research
      program  was undertaken to develop a  simple,  reliable laboratory test  to  assess
      the  feasibility of using synthetic resin adsorbents for treatment of a given  .
      waste water stream.
           The new test method facilitates rapid screening of a large number of
      adsorbent/regnerant pairs.  The test consists of exposing small bags of
      adsorbents in the actual waste stream for predetermined periods of  time,  followed
      by regenerating the exposed adsorbents.   The  batch portion of the test measures
      regenerated saturation capacity of any adsorbent/regenerant pair with  a  single
      analysis.   The rate portion measures regenerated capacity as a function  of  time.
           Capacity data obtained by the test method were compared and correlated
      with  data obtained by conventional isotherm tests and column experiments.   In
      general,  the batch test performs  better than  the isotherm test in predicting
      column saturation capacity of polymeric adsorbents.
                               KEY WORDS AND DOCUMENT ANALYSIS
                  DESCRIPTORS
                                             b.lDENTIFIERS/OPEN ENDED TERMS  |c.  COSATI Field/Group
     Adsorption
     Waste Water
     Waste Treatment
                                              Toluene
                                              Nitrobenzene
                                              2 nitrophenol
                                              2,4-dinitrotoluene
                                              Tetrachloroebhylene
                                              1,2 dichloropropane
                                              acetone       methanol
68D
18. DISTRIBUTION STATEMENT

     Release to public
                                              19. SECURITY CLASS (ThisReport)
                                                   Unclassified
                                                                        21. NO. OF PAGES
                                              20. SECURITY CLASS (This page/

                                              	Unclassified
                                                                        22. PRICE
EPA Form 2220-1 (9-73)

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                               DISCLAIMER

    Although the research -described in this article has been funded wholly
or in part by the United States Environmental Protection Agency under
assistance agreement no. CR-807315 to Rohm & Haas Company, it has not been
subjected to the Agency's peer and administrative review and therefore may
not necessarily reflect the views of the Agency and no official endorse-
ment should be inferred.
                                   -ii-

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                                  FOREWORD
     The Environmental Protection Agency is charged by Congress to
protect the Nation's land, air and water systems.  Under a mandate of
national environmental laws focused on air and water quality, solid waste
management and the control of toxic substances, pesticides, noise, and
radiation, the Agency strives to formulate and implement actions which
lead to a compatible balance between.-human activities and the ability of
natural systems to support and nurture life.  In partial response to
these mandates, the Robert S. Kerr Environmental Research Laboratory,
Ada, Oklahoma, is charged with the mission to manage research programs to
investigate the nature, transport, fate, and management of pollutants in
ground water and to develop and demonstrate technologies for treating
wastewaters with soils and other natural systems for controlling pollu-
tion, from irrigated crop and animal production agricultural activities;
for developing and demonstrating cost-effective land treatment systems for
the environmentally safe disposal of solid and hazardous waste.

     EPA, as provided for in the Clean Water Act, has the responsibility
to promulgate regulations to protect streams.  These regulations must be
developed based on consideration of tehcnology for waste treatment.  Syn-
thetic resin adsorbents are known to be excellent for the treatment of
specific organic pollutants.  However, there has been no reliable, simple
way to assess the practicality and cost of wastewater treatment with these
adsorbents.  This project has developed a test procedure which provides the
equilibrium and kinetic data needed for the evaluation of the treatment of
industrial wastewater by synthetic resin adsorbents.  Thus, the comparison
of the results of more conventional treatment options such as activated
carbon or biological methods with resins is now possible.
                                             Clinton W. Hall
                                             Director
                                             Robert S. Kerr Enviornmental
                                               Research Laboratory

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                             ABSTRACT
     The  use of  synthetic polymeric  adsorbents for  removal of  organic
pollutants from industrial  waste  streams is a viable alternative  to  more
common  treatment  methods such  as carbon  adsorption or steam  stripping.
However, resin technology is not widely practiced due to the difficulty of
selecting the appropriate synthetic adsorbent/regenerant combination for a
particular application.  This research program was undertaken to develop a
simple, reliable laboratory test  to assess the feasibility of using
synthetic resin adsorbents  for treatment of  a given waste water  stream.
Since a major advantage of  resin  technology is ease of resin regeneration
and  possible recovery of  organic pollutants  for recycle,  the test  was
designed to measure regenerated adsorption capacities directly.

     The new test method,  the batch/rate test, facilitates  rapid screening
of a large number  of adsorbent/regenerant pairs.   The test consists  of
exposing  small bags of adsorbents in  the actual waste  stream  for prede-
termined  periods  of  time,  followed  by regenerating  the  exposed  adsor-
bents.   The batch  portion of  the test  measures regenerated  saturation
(equilibrium)  capacity of  any adsorbent/regenerant pair with a  single
analysis.  The rate portion measures regenerated  capacity as a function of
time.

     Adsorbents used for  the  test development  included  several  Rohm
and  Haas  resins,  several  Mitsubishi resins, and several Calgon activated
carbons.  Adsorbent performance was evaluated  in  several single component
synthetic streams, a multicomponent synthetic  stream, and a multicomponent
real  stream.   These  streams  contained one or more of the  following or-
ganic  pollutants:    toluene,  nitrobenzene,  2-nitrophenol,  2,4-dinitro-
toluene, tetrachloroethylene, 1,2-dichloropropane.   Regenerants evaluated
included acetone,  methanol, and/or steam.

     Capacity data  obtained by the  batch/rate test method were  compared
and  correlated with  data  obtained  by  conventional  isotherm  tests  and
column  loading/regeneration  experiments.    In  general, the  batch  test
performs  better  than  the  isotherm test  in predicting  column  saturation
capacity of polymeric  adsorbents.  Because  the test  method  is designed to
measure solvent regenerated capacity,  it is not suitable for evaluation of
activated carbons which are usually  regenerated  in furnaces at very  high
temperatures.  The batch/rate test  provides  the equilibrium and  kinetic
data  needed  to predict column  performance under  a variety of  operating
conditions.  A simple theoretical model,  developed for use  with  batch/rate
data, satisfactorily predicts column performance to  within  10%  of experi-
mental results during the first half of column breakthrough.   Alternately,
a  simple empirical  relationship  between  batch  data  and  initial  column
breakthrough can  be  used  to estimate  initial leakage  to  within  15%  of


                                 -iv-

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experimental results.   Thus, with a  single measurement, the  batch test,
column capacity  to 10$  leakage can be roughly  estimated to be  equal  to
70$ of the batch capacity.


     This report  is submitted in fulfillment of Contract No.  807315-0-10
under the sponsorship  of the U.S. Environmental Protection Agency.   This
report covers the period June 1, 1980 to May 31,  1982.
                                 -v-

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                          TABLE OF CONTENTS

                                                                      Page

Abstract                                                               iii

List of Tables                                                         vii

List of Figures                                                          x

Acknowledgement                                    .                    xiv

     1.  Introduction                                                    1
         .  Purpose and Approach                                         1
         .  Adsorption Phenomenon                                        2

     2.  Conclusions                                              •       4

     3-  Recommendations                                                 5

     4.  Materials and Methods                                           6
         .  Adsorption Conditioning and Handling Techniques              6
         .  Analytical Methods                                           6
         .  Preparation of Synthetic Waste Streams                       8

     5.  Adsorption Test Methods                                         9
         .  Adsorption Isotherms                                         9
         .  Batch/Rate Tests                                             9
         .  Column Experiments                                          10

     6.  Results and Discussion                                         12
         .  Adsorption Isotherm Tests              '                     12
         .  Batch/Rate Tests                                            30
         .  Column Experiments                                          56
         .  Summary of Adsorption Data                                  86

     7.  Predictions of Column Performance Using Batch/Rate Data        95
         .  Predictions Based on the Performance Model                  95
         . . Applications of the Performance Model                       95
         .  Correlation of Predicted and Observed Column Performance   105
         .  Estimation of Initial Column Breakthrough                  105
            from Batch Data
                               -vi-

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                                                                      Page
References                                                             109
Appendices
      A.  Abbreviations
      B.  Adsorbent Conditioning
      C.  Theoretical Approach to Column Performance Modeling          113
          Using Batch/Rate Data
      D.  Symbols Used in Column Performance Modeling                  120
      E.  Glen Cove Pilot Plant Data                                   122
                                -vii-

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                            LIST OF TABLES

                                                                       Page

 1.  Physical Properties of Adsorbents                                 '  7

 2.  Adsorption Isotherm Testing with 2-Nitrophenol                     ig

 3-  Adsorption Capacities for 2-Nitrophenol                            17
     Measured by Isotherm Tests

 4.  Adsorption Isotherm Testing with Nitrobenzene                      21

 5.  Adsorption Capacities for Nitrobenzene Measured                    22
     by Isotherm Tests

 6.  Adsorption Isotherm Testing with 1,2-Dichloropropane               26

 7.  Adsorption Capacities for 1,2-Dichloropropane                      26
     Measured by Isotherm Tests

 8.  Adsorption Isotherm Testing with 2,4-Dinitrotoluene                29

 9.  Adsorption Capacities for 2,4-Dinitrotoluene Measured              29
     by Isotherm Tests

10.  Adsorption Capacities for 2-Nitrophenol Measured                   32
     by Batch Tests

11.  Rate Test Results for Adsorption of 2-Nitrophenol by               33
     XAD-4

12.  Adsorption Capacities for Tetrachloroethylene Measured             35
     by Batch Tests

13.  Rate Test Results for Adsorption of Tetrachloroethylene            36
     by XAD-4

14.  Adsorption Capacities for Nitrobenzene Measured by              ••'"  38
     Batch Tests

15.  Rate Test Results for Adsorption of Nitrobenzene by                38
     XAD-4

16.  Adsorption Capacities for 1,2-Dichloropropane Measured            41
     by Batch Tests           	

                               -viii-

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                                                                       Page

17.  Rate Test Results-for Adsorption of 1,2-Dichloropropane      .      41
     by XAD-4

18.  Adsorption Capacities for 2,4-Dinitrotoluene                       43
     Measured by Batch Tests

19.  Rate Test Results for Adsorption of                                44
     2,4-Dinitrotoluene by XAD-4

20.  Rate Test Results for Adsorption of 2,4-Dinitrotoluene            '44
     by XE-340

21.  Adsorption Capacities for Components of the                        47
     Synthetic, Nitroaromatic Stream Measured by
     Batch Tests

22.  Rate Test Results for Adsorption of the Components                 47
     of the Synthetic, Nitroaromatic Stream by HP-20

23.  Rate Test Results for Adsorption of the Components of              49
     the Synthetic, Nitroaromatic Stream by XAD-4

24.  Rate Test Results for Adsorption of the Components of              49
     the Synthetic, Nitroaromatic Stream by XE-340

25.  Comparison of Batch/Rate Data From Studies of                      52
     Multicomponent and Single Component Nitroaromatic
     Streams

26.  Rate Test Results for Adsorption of the Components                 54
     of the Glen Cove Stream by XE-340

27.  Summary of Saturation Capacities Measured by Isotherms,            90
     Batch Tests, and Column Experiments in Single Component
     Waste Streams (mg/g)

28.  Summary of Saturation Capacities Measured by Batch Tests           91
     and Column Experiments in the Synthetic, Nitroaromatic
     Stream (mg/g)

29.  Summary of Column Capacity Data for Single Component               93
     Waste Streams

30.  Summary of Column Capacity Data for the Synthetic,                 94
     Nitroaromatic Waste Stream

31.  Experimental Parameters for Predicting                             97
     1,2-Dichloropropane Concentration History
     on XAD-4 Columns

32.  Calculation of D/T From the Rate of Adsorption of                 98
     1,2-Dichloropropane by XAD-4	

                                  -ix-

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                                                                       Page

33-  Experimental Parameters for Predicting Nitroaromatics              102
     Concentration History on XAD-4

34.  Calculation of D/T' From the Rate of Adsorption of                 103
     Nitroaromatics by XAD-4

35.  Summary of Predicted and Observed Column Performance               107
     of Amberlite XAD-4

36.  Correlation of Batch Data and Initial Leakage in                  '108
     Column Experiments

E-1  Glen Cove Adsorption Study                                         123
                                 -x-

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                           LIST OF FIGURES

                                                                     Page

 1.   Adsorption Isotherms for 2-Nitrophenol (pH 5)                    14
     on Amberlite Adsorbents

 2.   Adsorption Isotherms for 2-Nitrophenol (pH 8)                    15
     on Amberlite Adsorbents

 3.   Adsorption Isotherms for Nitrobenzene on Amberlite               18
     Adsorbents

 U.   Adsorption Isotherms for Nitrobenzene on Diaion                  19
     Adsorbents

 5.   Adsorption Isotherms for Nitrobenzene on Carbonaceous            20
     Adsorbents

 6.   Adsorption Isotherms for 1,2-Dichloropropane on                  24
     Polymeric Adsorbents

 7.   Adsorption Isotherms for 1,2-Dichloropropane on                  25
     Carbonaceous Adsorbents

 8.   Adsorption Isotherms for 2,4-Dinitrotoluene on                   27
     Polymeric Adsorbents

 9-   Adsorption Isotherms for 2,4-Dinitrotoluene on                   28
     Carbonaceous Adsorbents

10.   Rate of Adsorption of 2-Nitrophenol by Amberlite XAD-4           34

11.   Rate of Adsorption of Tetrachloroethylene by                     37
     Amberlite XAD-U

12.   Rate of Adsorption of Nitrobenzene by Amberlite XAD-4            39

13.   Rate of Adsorption of 1,2-Dichloropropane by                     42
     Amberlite XAD-4

14.   Rate of Adsorption of 2,4-Dinitrotoluene                         45

15.   Rate of Adsorption of Components of the Nitroaromatic            48
     Stream by Diaion HP-20
                                 -xi-

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                                                                      Page


16.  Rate of Adsorption of Components of the                           50
     Nitroaromatic Stream by Amberlite XAD-4

17.  Rate of Adsorption of Components of the                           51
     Nitroaromatic Stream by Ambersorb XE-340

18.  Rate of Adsorption of Components of the Glen                      55
     Cove Stream by Ambersorb XE-340

19.  Column Adsorption of 2-Nitrophenol                                58
     (pH 5) by Amberlite XAD-4

20.  Column Regeneration of 2-Nitrophenol (pH 5)                       59
     Loaded Amberlite XAD-4 with Methanol

21.  Column Adsorption of 2-Nitrophenol                                60
     (pH 8) by Amberlite XAD-4

22.  Column Regeneration of 2-Nitrophenol (pH 8)                       61
     Loaded Amberlite XAD-4

23.  Column Adsorption of 2-Nitrophenol by                             62
     Amberlite XAD-8

24.  Column Regeneration of 2-Nitrophenol Loaded                       63
     Amberlite XAD-8

25.  Column Adsorption of Nitrobenzene by                              64
     Amberlite XAD-4

26.  Column Regeneration of Nitrobenzene Loaded                        65
     Amberlite XAD-4

27.  Column Adsorption of Nitrobenzene by                              66
     Selected Adsorbents

28.  Column Regeneration of Nitrobenzene Loaded                        67
     Adsorbents

29.  Column Adsorption of 1,2-Dichloropropane                          69
     by Amberlite XAD-4

30.  Column Regeneration of 1,2-Dichloropropane                        70
     Loaded Amberlite XAD-4

31.  Column Adsorption of 1,2-Dichloropropane                          71
     by Selected Adsorbents

32.  Column Regeneration of 1,2-Dichloropropane Loaded                 72
     Adsorbents

33-  Column Adsorption of 2,4-Dinitrotoluene                           73
     by Amberlite XAD-4       	
                                -xii-

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                                                                      Page

34.  Column Regeneration of 2,4-Dinitrotoluene Loaded                  74
     Amberlite XAD-4

35.  Column Adsorption of 2,4-Dinitrotoluene                           75
     by Ambersorb XE-340

36.  Column Regeneration of 2,4-Dinitrotoluene          .               75
     Loaded Ambersorb XE-340

37.  Column Adsorption of Nitroaromatics                               78
     by Amberlite XAD-4 (8 BV/hr)

38.  Column Adsorption of Nitroaromatics                               79
     by Amberlite XAD-4 (16 BV/hr)

39-  Column Regeneration of Nitroaromatics                             80
     Loaded Amberlite XAD-4 (8 BV/hr)

40.  Column Regeneration of Nitroaromatics                             81
     Loaded Amberlite XAD-4 (16 BV/hr)

41.  Column Adsorption of Nitroaromatics                               82
     by Diaion HP-20 (8 BV/hr)

42.  Column Adsorption of Nitroaromatics                               83
     by Diaion HP-20 (16 BV/hr)

43.  Column Regeneration of Nitroaromatics                             84
     Loaded Diaion HP-20 (8 BV/hr)

44.  Column Regeneration of Nitroaromatics                             85
     Loaded Diaion HP-20 (16 BV/hr)

45.  Column Adsorption of Nitroaromatics                               88
     by Ambersorb XE-340

46.  Column Regeneration of Nitroaromatics Loaded                      89
     Ambersorb XE-340

47.  Correlation of Predicted and Observed Column                     101
     Adsorption of 1,2-Dichloropropane by Amberlite XAD-4

48.  Correlation of Predicted and Observed Column                     104
     Adsorption of Nitroaromatics by Amberlite XAD-4

C-1  Simultaneous Diffusion and Linear Adsorption into
     a Porous Sphere
                                 -xiii-

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                                                                      Page

C-2  Generalized Dimensionless Solutions for Heat-                   ' 119
     Transfer and Other Mass-Transfer Processes

E-1  Cis-1,2-Dichloroethylene Removal by Ambersorb XE-3^0             125
     at U gpm/ft3-Cycle #1-Glen Cove, NY

E-2  Trichloroethylene Removal by Amber-sorb XE-340 at                 126
     U gpm/ft3-Cycle #1-Glen Cove, NY

E-3  Tetrachloroethylene Removal by Ambersorb XE-3^0 at               127
     4 gpm/ft3-Cycle #1-Glen Cove, NY.
                                 -xiv-

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                           ACKNOWLEDGEMENT
     The author gratefully acknowledges  the  assistance  of Dr.  James
Neely, Mr. Eric Isacoff and  Mr. John Maikner  in  development of the
batch/rate test protocol.   The author  also  thanks Dr.  Sabah  Dabby
for the  use of his  column performance  model  and acknowledges  his
assistance in  modifying it for use with  the  new batch/rate  test.

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                                SECTION 1

                               INTRODUCTION

PURPOSE AND APPROACH

     The objective of  this project  was to  develop a simple, reliable
laboratory test to  assess  the  applicability of synthetic  resin adsorbents
for removal of organic pollutants from industrial waste  streams.   The test
has been designated the batch/rate test.   Since a major advantage of resin
adsorption technology in waste water treatment  is ease  of resin regenera-
tion and possible recovery  of pollutant materials, the test was designed to
measure regenerated adsorption capacities directly.   The  test consists of
exposing small  bags  of adsorbents in  a waste stream for  predetermined
periods of time followed by  regenerating the  exposed adsorbents  to obtain
regenerated  capacities.    Typical  regenerants  include  organic  solvents
(e.g.  methanol,  ethanol,  acetone,  toluene),   steam,  and  dilute  caustic.
Usually the choice of regenerant is determined  by cost,  safety factors, and
process compatibility as well  as success in regeneration.  The  batch
portion of the test measures regenerated saturation  (equilibrium)  capacity
for any adsorbent/regenerant pair with a single analysis.   Batch capacity
corresponds to maximum column saturation capacity'.  The rate portion of the
test measures regenerated  capacity as  a function of exposure time in the
waste  stream.   From  the  batch test alone, a large number  of adsorbent/
regenerant pairs  can be  rapidly evaluated  to determine  if any resins
are worth additional  testing in the waste stream.   The optimum adsorbent/
regenerant pair(s) can then  be used in  rate  testing to  generate the addi-
tional  data  needed  to  calculate column  performance under  a variety  of
column operating  conditions.   Treatment costs can then  be estimated.

     The  adsorbents  available  for evaluation  during  batch/rate  test
develop ment included  several Rohm  and  Haas Amberlite* and  Ambersorb*
adsorbents,  several Mitsubishi  Diaion**  adsorbents, and several  Calgon
Filtrasorb*** granular  activated  carbons.   During  the initial stages  of
test development, adsorbent  performance was evaluated in  synthetic single
component waste  streams by  standard  isotherm tests,  by column  loading/
regeneration.experiments, and by  batch/rate tests.   After batch/rate test
optimization, adsorbent performance was evaluated by batch/rate testing and
column studies.  Several more  single component waste streams, a synthetic
multi-component waste stream,  and a real contaminated  groundwater source
were used.
*    Amberlite and Ambersorb are registered trademarks of the Rohm
     and Haas Company.
**   Diaion is a registered trademark of Mitsubishi Chemical
     Industries,  Ltd.
««*   Filtrasorb  is a registered trademark  of the Calgon Corporation.

                                -1-

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ADSORPTION PHENOMENOM

     A brief introduction to the factors which influence adsorption
is presented 'here.  More detailed information can be found in the litera-
ture[1-8].

     The phenomenon of physical adsoprtion onto solids is due to electro-
static and  covalent  interactions  between  the sorbate and the  solid  sur-
face.  Many  types  of forces  are  involved  including van der Waals forces,
dipole-dipole interactions, and hydrogen and hydrophobia bonding.  It'is
not possible to accurately predict which species will be adsorbed well  by
a given adsorbent.   However, a useful  adsorption  concept  is that hydro-
phobic or non-polar  molecules  or portions of molecules are  attracted  to
hydrophobia  surfaces,  and that  hydrophilic  or  polar molecules  are at-
tracted to hydrophilic surfaces.    In  adsorption  of organics  from aqueous
streams,  the portions of  the  organic  molecules  with less  affinity for
water, i.e.  the hydrophobia portions,  are preferentially adsorbed onto the
hydrophobia  surfaces of  the  adsorbent while  the hydrophilic  portions
of the molecules  remain  oriented in the aqueous  phase.   Since synthetic
adsorbents are  available  over  a wide range  of surface  polarities,  they
have the potential for efficiently  and selectively adsorbing many types  of
organic compounds.

     The capacity of  an  adsorbent  for an adsorbed species is highly
influenced  by  its surface  area and pore structure.   In general, the
greater  the surface area,  the  greater the  amount  of  adsorbate which
can  theoretically be adsorbed.  However,  the adsorbent's pore size
range and  distribution pattern must  be sufficient to permit  adsorbates
to migrate through the pores  to the adsorbing surfaces.   Surface area and
pore size are inversely related.  Thus pores must be large enough to admit
molecules to the adsorbent interior,  yet as small as possible to maximize
available surface areas.   It  is reasonable to expect that for treatment  of
a complex waste stream, several adsorbents of differing surface polarity,
surface area,  and  pore structure might be needed to remove  the organic
contaminants from the aqueous stream.

     A principal  difference  between  synthetic  resin adsorbents and
granular activated carbons is the lower binding affinities of  the resins
for  sorbates.  Thus, resins  can be readily  regenerated in situ with
organic  solvent or  steam whereas carbons are usually  regenerated  in
furnaces  at  very high temperature (e.g.  800°C).

     The  adsorption of organic pollutants from aqueous streams  is influ-
enced by many  factors other  than the  physical  and chemical nature of the
adsorbent.    Some of  the  more important factors to be considered include
the  solubility,  polarity,  and  concentration of  the sorbate; the stream
temperature   and  pH;  the  presence of  competing sorbates; the  type and
concentration  of  dissolved electrolytes;  and  the  quantity  and  size  of
suspended particulates.   An  increase in solubility,  ionization,  or  tem-
perature  generally results in a decrease in adsorption.


                               -2-

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Conversely, the  presence of  added  electrolytes usually  improves  adsorp-
tion.   However,  the  presence of competing organics  to  be adsorbed  may
enhance, interfere  with,  or act independently in  the  adsorption process.
Since so many factors influence adsorption, extrapolation of capacity data
obtained in either  synthetic single  component streams  or in  synthetic
multicomponent streams  may  not accurately reflect adsorption  of selected
sorbates from a real waste stream.
                                -3-

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                                SECTION 2

                                CONCLUSIONS
     The  experimental  protocol  developed  for  measuring  the  adsorptive
capacity of synthetic resin adsorbents, i.e. the batch/rate test, provides
a simple reliable procedure for  assessing  the practicality of  using
synthetic adsorbents  for  toxic  waste water treatment.   In resin applica-
tions,  the  test  method is  superior to conventional  isotherm techniques
developed for carbon  adsorption  because it provides a means  of assessing
resin regeneration as well as resin  adsorptive capacity.  The batch portion
of the  test measures  regenerated saturation capacity  and the  rate portion
measures regenerated capacity as a function  of time.  Using batch/rate data
and a simple,  theoretical  performance model, resin column performance under
a variety of  operating conditions  can  be  satisfactorily predicted during
the  first half  of column breakthrough.   Alternately,  using a simple
empirical relationship,  initial  column leakage can  be  approximated  to
within 15$ of experimental results from batch data alone.
                                 -4-

-------
                                 SECTION 3

                              RECOMMENDATIONS
     The batch/rate test has  been shown to be a rapid, reliable method of
assessing  the treatability of toxic  waste streams with  synthetic resin
adsorbents.  Although resin technology is a viable alternative to  the more
common treatment methods  (e.g. activated carbon adsorption,  liquid-liquid
extraction, steam stripping or biological treatment), it is not widely used
due  to  the difficulty  of selecting  the appropriate  adsorbent/regenerant
combination  for a  particular waste stream.   Guidelines need  to be
established for choosing which of the numerous  adsorbent/regenerant systems
to evaluate in a specific  application.  Using the batch/rate test and its
associated  predictive models,  the  various commercially  available resin
adsorbents  should  be  screened in  a  broad  spectrum  of  industrial waste
streams.    The  resulting data,  along with other published adsorption data,
should then .be tabulated to provide  a guide which  correlates the type of
waste stream or  class of pollutant  with  the adsorbent/regenerant system(s)
expected to be most successful in treatment.
                                 -5-

-------
                                SECTION 4

                           MATERIALS AND METHODS


ADSORBENT CONDITIONING AND HANDLING TECHNIQUES

     Twelve adsorbents,  including  ten synthetic  resins  and'two  granular
activated carbons, were used in this study.   Table 1 is a list of selected
physical properties of these adsorbents.   The Mitsubishi  and Rohm and Haas
synthetic resins were  conditioned with methanol and water  prior  to use as
described  in  Appendix B.    This  preconditioning  was  done to remove  the
preservatives and  residual monomers from the  pores of  these adsorbents.

     Moisture content  of each  conditioned resin  was  determined  by
analytically weighing  approximately 5  g of conditioned  resin, drying  the
resin in  a 110°C oven for 2 hours, and reweighing.  For all experimental
procedures, resins  were-weighed  in their wet  form  and  the weight  was
multiplied by %  solids to  determine the dry weight for calculations.

     % Solids = (g dry resin/g wet resin) x 100

     The granular activated carbons were used in their dry form without any
pretreatment.   In the carbon adsorption isotherm  study  by Dobbs and Cohen,
the carbon was pulverized,  screened, and slurried before use[9l.

ANALYTICAL METHODS

     Solutions were analyzed on a Hewlett Packard  5710A  Gas Chromatograph
equipped with a flame  ionization detector for  >5 ppm  studies and an
electron capture detector for <10 ppm studies.  A   6'  x  1/8"  SS  column of
60/80 mesh  Tenax  GC  was used.  The  data were recorded  and  analyzed with
either a Spectra  Physics  Autolab system IVB Integrator or a  Hewlett Packard
3390A Reporting Integrator.

     Solutions  for  immediate analysis were  placed  in  1.5 mL Wheaton
vials filled  to  about 7/8 capacity,  sealed with Teflon-lined serum caps,
loaded onto a Hewlett Packard 7671A Auto Sampler,  and analyzed.  Solutions
for later  analysis were  placed  in vials filed to  capacity  (i.e.,  with no
air space), sealed, and  refrigerated.  This method of  sample handling  and
storage was particularly critical  for aqueous solutions of  the pollutants.
Aqueous  solutions  in  unsealed  or  improperly  sealed  vials  decreased  in
concentration by as much as 25% in 8 hours.   Each sample  was analyzed in
triplicate  and if any value exceeded the average  by  >5%,  the sample  was
reanalyzed.  In comparing the data presented in this report, this  +5% error
limit should be considered.
                                 -6-

-------
                                                TABLE 1
      Adsorbent

    Amber-lite XAD-2
    Amber-lite XAD-4
    Amber-lite XAD-7
    Amberlite XAD-8

    Ambersorb XE-340
    Ambersorb XE-347
    Ambersorb XE-348

71   Diaion HP-10
    Diaion HP-20
    Diaion HP-30

    Filtrasorb 300
    Filtrasorb 400
PHYSICAL PROPERTIES OF ADSORBENTS
Manufacturer
Rohm and Haas
Rohm and Haas
Rohm and Haas
Rohm and Haas
Rohm and Haas
Rohm and Haas
Rohm and Haas
Mitsubishi
Mitsubishi
Mitsubishi
Calgon
Calgon
Chemical
Nature
polystyrene
polystyrene
acrylic ester
acrylic ester
polymer carbon
polymer carbon
polymer carbon
polystyrene
polystyrene
polystyrene
activated carbon
activated carbon
Pore Vol.
(cm3/g)
0.68
0.96
0.97
0.82
0.34
0.41
0.58
0.64
1.16
0.8?
0.85
0.94
Surface
Area(m2/g)
300
725
450
160
400
350
500
500
720
570
1000
1125
Pore DJa.
Ave. (A)
100
50
85
150
200, 15a
200, 5a
200, 15a
_b
70
_b
_b
_b
Surface
Polarity
low
low
intermediate
intermediate
very low
low
intermediate
low
low
low
intermediate
intermediate
   a  Ave. pore  diameter of the macropores  and  micropores,  respectively.

   b  Ave. pore  diameter not available.

-------
     Standard solutions for GC  calibration were made by analytically
weighing  the  pollutants and dissolving  them volumetrically with purified
water or the organic solvent which was used as the regenerant.  Plots of GC
area  versus concentration  were fitted  by linear regression  analysis to
obtain the  calibration  curves.  Organic  solutions  of very high concentra-
tion  (e.g., >10,000 ppm)  exhibited non-linear behavior.   Such solutions
were diluted  volumetrically to  fall within the linear calibration region.

PREPARATION OF SYNTHETIC WASTE STREAMS

     A 25 x 600 mm column  was  filled to  2/3  height  with Amberlite XAD-2
which had been treated with the organic(s) required in the synthetic waste
stream.   Resin  loading was done approximately on a  gram organic per gram
resin basis.  For  example,  220  g resin in water was treated dropwise with
stirring with 220  g organic.   Solid  organics were  added as  a slurry in
acetone/water, methanol/water, or  toluene/water as determined  by the type
of stream desired.  The mixture was then placed in a  jar and  shaken on a
platform shaker for about a week.   The solution was decanted and the loaded
resin was washed with several 200 mL portions  of purified  water.  After the
resin was slurried into the column,  it  was washed with  10 L  of purified
water.

     The loaded column was connected via  Teflon tubing and Teflon or
stainless steel adapters to  a large,  stirred reservoir (e.g.,  5 L, 4-neck
flask) filled with a nearly saturated aqueous solution of the organic(s).
The synthetic waste stream  was  continuously pumped through the column and
recycled through the reservoir at  a rate of ca.  5  BV/hr  (50 mL/min).  The
solution contacted  only glass, Teflon,  or stainless steel.  Nearly constant
concentration waste stream  was  withdrawn as needed for  the various tests,
and make-up  or dilute solution was added.  After initial start-up,
equilibration time for  addition of 1  to  4 L of make-up solution was about
16 hours.
                                 -8-

-------
                                 SECTION 5

                         ADSORPTION TEST METHODS
ADSORPTION ISOTHERMS

     Adsorption isotherm tests were  performed  in  Alltech  100 mL Reaction
Vials.  Four or five different weights  of each  adsorbent to be tested were
added to  separate  vials.   The following dosages  are  provided  as a guide
for performing these isotherm tests:   1)  for initial pollutant concentra-
tions of about 200 ppm use  0.04 to 0.5  g adsorbent, 2) for initial concen-
trations of about  2000  ppm use 0.2 to 1.7  g adsorbent.   At low pollutant
concentrations, carbonaceous adsorbents  have higher capacities  than
polymeric adsorbents.  Thus, lower dosages of carbonaceous adsorbents are
required to achieve similar equilibrium concentrations.  After addition of
adsorbent, the vials were filled  to capacity (about 120 mL) with the known
concentration waste stream using  a repipette dispenser.   For the control
experiment, an empty vial was similarly filled with the waste stream.   The
vials were sealed  with Teflon-lined  silicon  rubber  septa  and aluminum
crimp caps, and  shaken on  a platform  shaker for  a minimum of seven  days
until equilibrium was attained.  The reaction vials were opened and
supernatants were transferred to  vials  for GC analysis (vide supra).  From
the weight,  volume, and concentration data,  the adsorption  capacity of
each resin was calculated and plotted according to the Freundlich equation.

BATCH/RATE TESTS

     The  adsorption procedure of the batch/rate  test  was  performed in
the reservoir  portion  of the synthetic waste  stream  system.   "Tea bags"
formed  from  ca.  25 sq in pieces of Teflon  macrofiltration material
(mesh size 75 to 150 microns) and stainless steel wire were filled  with
0.5 g (dry weight) adsorbent.  The  bags were  suspended in the reservoir
which was  stirred  rapidly  at ~400 rpm.   After a predetermined exposure
time,  the  "tea bag" was dewatered by draining and blotting with filter
paper and  then stored  in  a tightly capped vial  with minimum  air space
until regeneration was  performed.

     Regeneration  was  performed  on  the  entire  amount  of  adsorbent in
an 8  mL mini-column.   Twelve  bed  volumes of regenerant were  pumped
through the column at a rate of 6 BV/hr (^15 mL/hr) or, the adsorbent was
steam treated  for  2 hours.   During adsorption  and regeneration, solvents
and solutions contacted only glass, stainless steel or Teflon.   The
regenerant solution was collected and its  volume was  measured.   To deter-
mine the  amount  of eluted  pollutant, a sample  was  placed  in  a vial and
analyzed by GC (vide supra).     The column containing regenerated adsor-
                                -9-

-------
bent was dried at 110°C for 2 hours and the weight of dry adsorbent was
obtained.  The adsorbent's capacity in mg/g was then calculated:  regen-
erant concentration (mg/L) x regenerant volume (L>-1 adsorbent weight (g).

Batch Test
     1.  A "tea bag" containing ca. 0.5 g of each adsorbent to be tested
         was placed in the waste stream for a minimum of 48 hours.  (Time
         sufficient for saturation of the adsorbent with pollutant is
         required).

     2.  After saturation, the adsorbent was dewatered (drained and
         blotted), transferred to a mini-column, and regenerated.

     3.  Adsorbent weight and solution volume and concentration were
         determined as described above.

     4.  The regenerated adsorption capacity at saturation was calculated
         for each adsorbent.

Rate Test

     1.  5 to 7 "tea bags" containing ca. 0.5 g each of the same adsorbent
,        (generally the best adsorbent) were placed in the waste stream.

     2.  The bags were removed at predetermined times over a 24-hour
         period.  At least 4 samples were removed during the first hour.
         (If waste stream concentrations were much less than 100 ppm, these
         times were increased significantly).

     3.  The adsorbent from each bag was dewatered, placed in a separate
         mini-column, and regenerated with a known effective regenerant.

     4.  Adsorbent weight and solution volume and concentration were
         determined as previously described.

     5.  The regenerated adsorption capacity at each exposure time was
         calculated.

     6.  The "adsorption" rate was obtained from the slope of a graph (or
         linear regression analysis) of the adsorption capacity versus time
         during approximately the first hour, and the mass transfer
         coefficient was calculated.

COLUMN EXPERIMENTS

     Column experiments were conducted in Ace 11 x 600 mm jacketed
chromatographic columns fitted with Teflon adapters and removable glass
filter discs.  Weighed, conditioned adsorbent was slurried into a column
and backwashed with high purity water to give 100% bed expansion for
30 minutes.  The adsorbent was then allowed to settle prior to any down
flow of water.  This procedure classified the adsorbent bed, placing the


                                    -10-

-------
sinal lest  beads  at the  top  of the  column  and the  largest  at the bottom.
Water was then  drained  to 1 cm above the adsorbent bed and the bed volume
was measured.

     The  waste  stream  was  pumped  through  the classified column  using a
Fluid Metering,  Inc.  pump and Teflon tubing.   Typical  flow rates were  1, 2,
3,  or  4 gpm/ft3 (8,   16,  24,  or  32 BV/hr).    Flows were monitored
periodically during the course of each experiment and adjusted as required
to maintain a  constant  flow.   Samples  for GC analysis were collected
periodically in the appropriate  vials and  analyzed immediately or carefully
stored for later analysis (vide  supra).

     When column loading was complete (i.e., at 90 +_  10/6  breakthrough) the
column was  drained and  regenerant was slowly  pumped  upflow  to about 2 cm
above the bed.    This  displaced  air from  the bed.   Regenerant  was then
pumped downflow at 1  BV/hr until no pollutant was detected in  the effluent.
Samples were collected  volumetrically in 1/4  BV portions and analyzed by
GC.  Generally,  regeneration was complete  in 3  BV or less.

     Excellent,  illustrated descriptions of laboratory scale column loading
and regeneration  experiments using  synthetic  resin  adsorbents have been
published [2,5].
                                  -11-

-------
                                 SECTION 6

                          RESULTS AND DISCUSSION
ADSORPTION ISOTHERM TESTS

     The  isotherm test  provides  a method  of  predicting  an  adsorbent's
equilibrium capacity for adsorption of specific  organics from water over a
range of  concentrations.   This test method  was used to generate data for
comparison with  capacity data  obtained using  the new  batch  test  method
developed during this project.

     The  adsorption  data were  plotted according  to the log  form of the
empirical Freundlich equation:

          x             1
     log	= log K +	log Cf -
          m             n

      where x = mg compound adsorbed,   [(Cjjj-Cf)  •  volume]
            m = g adsorbent
            Cf = equilibrium concentration of the solution  (mg/L)
            C^u = initial concentration of the solution (mg/L)
            K,n = constants

The data were fitted by least squares linear  regression analysis of  the log
form of  the  Freundlich equation to locate the  isotherm line.   The  fit  of
the data to this line  is indicated  by  the  correlation coefficient R.   When
R?1 there is a perfect fit.  When R=0 there is  no correlation  between the
data and  the line.   The constant K represents  the capacity (mg compound
adsorbed per g adsorbent) at  an equilibrium concentration of 1  ppm.   These
K values are usually  an extrapolation  of the data by at least  a factor of
10.  1/n, the  slope of the line, is an indicator  of  adsorption intensity.
A low slope indicates low sensitivity to concentration changes.  Generally.,
the polymeric  absorbents  are much more sensitive  to  concentration  changes
than the carbonaceous  adsorbents  (i.e. the slopes of their isotherms are
much greater).

     Filtrasorb 300 carbon adsorption isotherms  for a  large  number of toxic
organics have  been reported  [93.    The work  was done under very different
experimental conditions than  the isotherm tests  reported here:  the  carbon
was  pulverized,  screened to  200-400  mesh,  and slurried before  use;
equilibration  time  was 2 to  3 hours;   initial  solution concentration was
less than  10 ppm; and carbon dosage  was  low (0.001 to 0.5  g/L).    Since

                                -12-

-------
isotherms  are not  strictly linear over large  concentration  ranges
(i.e.   1Q2-103),  it is  not realistic to expect  linearity  over the large
concentration  range represented by these three studies (i.e.  .001  to
2000 ppm).   Thus,  carbon adsorption  isotherms  for the pollutants reported
in this study cannot be compared  to previously reported data.

2-Nitrophenol

     Adsorption isotherms for 2-nitrophenol  (NPL)  in water buffered at pH 5
and  pH 8 are  shown in  Figures  1 and  2, respectively  for the Amberlite
adsorbents.   At pH 5,  NPL (Kase.SxIO"8)  is almost entirely in its neutral
form while  at  pH  8  the ratio of  weak acid to conjugate  base (anion)  is
1:7.   In  addition  to the non-functionalized,  high surface area adsorbents
tested, two very low surface area, weak base ion  exchange resins were also
tested; (i.e.  Amberlites  IRA-45  and  IRA-93).   The  Freundlich parameters
obtained from linear regression analyses of the isotherm data are recorded
in Table 2.   Assuming isotherm linearity,  adsorption capacities at selected
concentrations of NPL from 10*to 1000 ppm were calculated from the Freund-
lich parameters and are recorded  in Table  3.

     The effect of pH on  adsorption  capacity  is  marked.   All the resins
have higher  capacities  at the lower pH where NPL is  in  its neutral form.
In  this NPL concentration  range,  XAD-4  is  the  best  Amberlite adsorbent
tested.  These  results  indicate  that  surface  area effects  (adsorption via
Van der Waals  forces)  predominate  over  the  ionic  interaction occurring in
the adsorption of polarized weak  adid  NPL  by the amine-containing weak base
resins (adsorption via hydrogen bonding) [6,10,11].

     Diaion adsorbents  were  not  available for  testing at  the  time these
experiments were performed.  Difficulties in pH control  and dosage levels
gave  rise to  very erratic data  during testing with  carbonaceous  ad-
sorbents.   Thus,  no isotherm data are  reported for those adsorbents.

Tetrachloroethylene

     Due to  problems with  the electron  capture  detector of the  GC,  the
tetrachloroethylene isotherm  data  are highly  unreliable and are  not  re-
ported here.  However,  batch/rate data are acceptable and are reported in a
later section.

Nitrobenzene

     Adsorption isotherms  for nitrobenzene  (NB)   in water are shown  in
Figures 3, 4, and 5 for the Amberlite, Diaion, and carbonaceous adsorbents
respectively.  Freundlich parameters are recorded  in Table 4 and calculated
equilibrium adsorption  capacities  at selected  NB concentrations  are  re-
corded in Table 5.  Since the plotted data are not  linear (see Figures),
extrapolation of the linear isotherm  data below 10  ppm and above 1000 ppm
leads to inaccurate  capacity  data.  For Diaion HP-20 at  1900  ppm  NB (in-
fluent concentration),  the calculated  capacity is  670 mg/g but the capacity
obtained  graphically  from a "best fit" curve is 910  mg/g.   Similarly
for Amberlite XAD-4, at  1900 ppm  NB, the calculated  capacity  is 859 mg/g
but the capacity obtained graphically  is 1050 mg/g.

                                -13-

-------
   1000
  «0V
  i
  o
  I
  o
it
tg
  to
  a
    100
     10
                          • XAD-2
                          A XAD-4
                          • XAD-7
                          * XAD-8
                          — UNEAR LEAST SQUARES LINE
                            I
                          I
      10
   100                   1000
EQUILIBRIUM CONCENTRATION (ppm)
  FIGURE 1.   ADSORPTION ISOTHERMS FOR 2-NITROPHENOL (pH 5)
             ON AMBERLITE ADSORBENTS

-------
   1000
  E
  fc
  O
  Q.
  5
    100
  a.
•i. g
Ul O
1
     10
                                                     © XAD-2
                                                     £ XAD-4
                                                     H XAD-7
                                                     V XAD-8
                                                    ,	LINEAR LEAST SQUARES LINE
      10
   100                   1000
EQUILIBRIUM CONCENTRATION (ppm)
  FIGURE 2.   ADSORPTION ISOTHERMS FOR 2-NITROPHENOL (pH 8)
             ON AMBERLITE ADSORBENTS

-------
                            TABLE 2
ADSORPTION ISOTHERM TESTING WITH 2-NITROPHENOL
Freundlich Parameters

Adsorbent
XAD-2
XAD-2
XAD-4
XAD-4
XAD-7
XAD-7
XAD-8
XAD-8
IRA-45
IRA-45
IRA-93
IRA-93

pH
5
8
5
8
5
8
5
8
5
8
5
8

Corr. Coef.(R)
1.000
0.989
1.000
0.997
0.993
0.962
0.998
0.954
0.960.
0.969
0.995
0.980

1/n
0.440
0.639
0.410
0.470
0.679
1.079
0.605
1.234
0.566
0.563
0.569
1.057
a
K
25.1
1.7
74.3
10.2
9.5
0.1
10.8
0.0
12.7
9.4
9.8
0.3
a  K is equal to the equilibrium adsorption capacity at a
   residual concentration of 1  ppm.
                            -16-

-------
                            TABLE 3

  ADSORPTION CAPACITIES FDR 2-NITROPHENOL MEASURED BY ISOTHERM TESTS3
b
Equilibrium Adsorption Capacity (mg/g)
Adsorbent
XAD-2
XAD-2
XAD-4
XAD-4
XAD-7
XAD-7
XAD-8
XAD-8
IRA-45
IRA-45
IRA-93
IRA-93
£H
5
8
5
8
5
8
5
8
5
8
5
8
at 10 ppm
69
7
191
30
45
1
43
1
47
34
36
4
at 100 ppm
190
32
491
89
217
17
175
13
172
126
140
43
at 750 ppm
462
116
1120
228
852
148
592
159
538
390
421
365
at 1000 ppm
524
139
1260
261
1040
202
704
227
633
459
496
495
a  The initial concentration of aqueous 2-nitrophenol solution was
   975 + 25 ppm and equilibrium concentrations were in the range of
   20 to 900 ppm.

b  The capacities are calculated from the Freundlich parameters
   obtained from a linear regression analysis of the isotherm data.
                            -17-

-------
 1000
o>
a
Q.
<
o
z
o
    100
To
  W
  a
   10
                                                  • XAD-2


                                                  A XAD-4


                                                  • XAD-7


                                                  	LINEAR LEAST SQUARES ONE


                                                  	"BEST FIT" CURVE
                I   I  I I  I I I I
                                      I   I  I  I I  I l
    10
                            100                   1000


                         EQUILIBRIUM CONCENTRATION (ppm)
FIGURE 3.  ADSORPTION ISOTHERMS FOR NITROBENZENE

           ON AMBERLITE ADSORBENTS

-------
   1000
  O)
  E
  fc
  u
  Q.
  O
    100
«
i  O
  
  a
     10
                           • HP-10
                           • HP-20
                           A HP 30
                          —- UNEAR LEAST SQUARES UNE
                          -— "BEST FIT" CURVE
                  I   I  I  I I I  I
                              I
                   i  i  i i i I
                                _l	I
                                                                    i  i i i  i
      10
   100                    1000
EQUILIBRIUM CONCENTRATION (ppm)
  FIGURE 4.   ADSORPTION ISOTHERMS FOR NITROBENZENE
             ON DIAION ADSORBENTS

-------
   1000
  w«

  t
  0.
  2
    100
<=> O
1
     10
                                • XE-340

                                • XE 347

                                A XE-348

                                V FS-300

                                ^ FS 400

                                — LINEAR LEAST SQUARES LINE
J	1
                          I I I I
J	i
                           I I I  I I
      10
        100                   1000

      EQUILIBRIUM CONCENTRATION (ppm)
  FIGURE 5.   ADSORPTION ISOTHERMS FOR NITROBENZENE
             ON CARBONACEOUS ADSORBENTS

-------
                            TABLE 4

        ADSORPTION ISOTHERM TESTING WITH NITROBENZENE

                              Freundlich Parameters
Adsorbent          Corr. Coef.(R)         1/n
  HP-10               1.000              0.539           9.90
  HP-20               0.997              0.533          11.9
  HP-30               0.999              0.491          14.1

  XAD-2               0.995              0.469          10.0
  XAD-4               0.999              0.48?          21.8
  XAD-7               1.000              0.623           4.22
  XAD-8               0.998              0.630           3.91

  XE-340              0.999              0.163          76.9
  XE-347              0.998              0.0665        135
  XE-348              0.994              0.0688        217

  FS-300              0.990              0.168         155
  FS-400              0.988              0.223         142
   K is equal to the equilibrium adsorption capacity at a residual
   concentration of 1 ppm.
                            -21-

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                           TABLE 5

ADSORPTION CAPACITIES FOR NITROBENZENE MEASURED BY ISOTHERM TESTS3
b
Equilibrium Adsorption Capacity (mg/g)
Adsorbent
HP-10
HP-20
HP-30
XAD-2
XAD-4
XAD-7
XAD-8
XE-340
XE-347
XE-348
FS-300
FS-400
at 10 ppm
34
41
44
29
70
18
17
119
158
255
228
236
at 100 ppm
118
139
135
90
205
74
71
163
183
298
336
394
at 1000 ppm
409
475
417
255
628
312
304
236
214
350
494
659
at 1900 ppm
578
670
571
345
859
467
456
262
222
365
551
760
  The initial concentration of the aqueous nitrobenzene solution
  was 1900 ppm and equilibrium concentrations were in the range of
  10-1000 ppm.

  The capacities are calculated from the Freundlich parameters obtained
  from a linear regression analysis of the isotherm data.
                           -22-

-------
     The results  of this  isotherm  testing indicate that  at  high NB con-
centrations  (e.g.  >1000  ppm),  Amberlite XAD-4 is  the  best adsorbent.  At
low concentrations  (e.g.  <100  ppm)  the activated carbon Filtrasorb-400 is
the best adsorbent.

     Based  on the  results of  the NPL and NB isotherm studies,  only a
representative  group of  the  12 available  adsorbents were  selected for
further testing.  The 6 adsorbents chosen  include Diaion HP-20, Amberlites
XAD-4 and XAD-7,  Ambersorbs XE-340  and XE-348,  and Filtrasorb 400.  These
were considered to be the best  representatives  of their particular class
(see Table 1).

1,2°Dichloropropane

     Adsorption isotherms  for 1,2-dichloropropane (PDC) in water appear in
Figures 6 and 7 for the polymeric and carbonaceous  adsorbents  respectively.
Freundlich  parameters,  obtained  from linear  regression analyses  of the
data, are  recorded in Table  6.  Assuming isotherm linearity, adsorption
capacities at  selected equilibrium concentrations  of  PDC were calculated
from these Freundlich  parameters and are  recorded  in  Table  7.  Again the
plotted data show nonlinearity  so both the linear least squares lines and
the "best fit"  curves  are displayed.   Extrapolation of least  squares data
to  predict   adsorption  capacity  at  initial  waste stream    concentration
(2500 ppm) produces inaccurate capacity data.   For example,  for XAD-4 at
2500 ppm PDC,  linear extrapolation predicts a  capacity of 747 mg/g while
curved extrapolation predicts a capacity of 1000  mg/g.

     At. very high PDC concentrations (e.g.  >1500  ppm)  the polymeric
adsorbents Diaion HP-20  and Amberlite XAD-4  have  the highest capacities.
At  intermediate  PDC concentrations  (e.g.  100-1000  ppm),  the  activated
carbon Filtrasorb 400 is the best adsorbent.

2,4-Dinitrotoluene

     Adsorption isotherms  for  2,4-dinitrotoluene (DNT) in water are shown
in  Figures  8  and  9  for the  polymeric and  carbonaceous adsorbents
respectively.   Freundlich parameters are  listed in Table 8  and  the cal-
culated adsorption capacities at  selected  DNT concentrations are listed in
Table 9.  The correlation coefficients are excellent and the data appear to
be more linear than in the previous  studies.   However, the  concentration
range in the  DNT  study is about a factor of 10 less (i.e., 150 ppm versus
1500 ppai).

     Filtrasorb 400  is the  best adsorbent over the  entire  concentration
range.   At high DNT concentrations,  the polymeric adsorbents Diaion HP-20
and Amberlite XAD-4 also have good capacities.
                                -23-

-------
   1000
  -
  3
  Q.
  <
  o
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  o
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NJ |£
•t o
100
     10
                                                     A XAD-4
                                                     • HP-20
                                                     • XAD-7
                                                    —— LINEAR LEAST SQUARES LINE
                                                    --- "BEST FIT" CURVE
      10
                        100                   1000
                      EQUILIBRIUM CONCENTRATION (ppm)
  FIGURE 6.   ADSORPTION ISOTHERMS FOR 1,2-DICHLOROPROPANE
             ON POLYMERIC ADSORBENTS

-------
 1000
£
t
o
Q.
O
z 100
o
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o
   10
                           A FS-400
                           • XE-348
                           • XE-340
                          — LINEAR LEAST SQUARES LINE
                          	"BEST FIT" CURVE
                   I  I  I I I  I I
                                      I   I  I  I I  I I
                                 I	I
1  1 J I
     10
  100                   1000
EQUILIBRIUM CONCENTRATION (ppm)
FIGURE 7.  ADSORPTION ISOTHERMS FOR 1,2-DICHLOROPROPANE
           ON CARBONACEOUS ADSORBENTS

-------
                            TABLE 6

     ADSORPTION ISOTHERM TESTING WITH 1,2-DICHLOROPROPAME

Adsorbent
HP-20
XAD-4
XAD-7
XE-340
XE-348
FS-400
Freundlich
Corr. Coef.(R)
0.991
0.995
0.999
0.990
0.912
0.975
Parameters
1/n
0.743
0.619
0.801
0.230
0.142
0.315

K*
2.3
5.9
0.8
31.5
97.8
54.6
   K is equal to the equilibrium adsorption capacity at a
   residual concentration of 1 ppm.
                            TABLE 7

        ADSORPTION CAPACITIES FOR 1,2-DICHLOROPROPANE

                 MEASURED BY ISOTHERM TESTS3
                                                              b
                        Equilibrium Adsorption Capacity (mg/g)
at 100 ppm
71
102
31
91
188
233
at 1000 ppm
394
424
196
154
262
482
' at 2500 ppm
778
747
409
190
298
644
Adsorbent

  HP-20
  XAD-4
  XAD-7
  XE-340
  XE-348
  FS-400
   The initial concentration of aqueous 1,2-dichloropropane
   solution was 2330 ppm and equilibrium concentrations were in
   the range of 50-2000 ppm.

   The capacities are calculated from the Freundlich parameters
   obtained from a linear regression analysis of the isotherm data.
                            -26-

-------
 1000
^*r

fc
O
I
o
2
O
  100
   10
                                                  A XAD-4
                                                  • HP-20
                                                  • XAD-7
                                                  	 LINEAR LEAST SQUARES LINE
                           I
                                           I  I I I  I
                                                  I
                          10                    100
                        EQUILIBRIUM CONCENTRATION (ppm)
FIGURE 8.  ADSORPTION ISOTHERMS FOR 2,4-DINITROTOLUEIME
           ON POLYMERIC ADSORBENTS

-------
 1000
  **v
  E
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  Q.
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ti tt
00 O
'8
  100
   10
                                                 • XE-34O
                                                 • XE-348
                                                 A FS-40O
                                                 — UNEAR LEAST SOUARES LINE
                           I
                                                  I
                          10                    100
                       EQUILIBRIUM CONCENTRATION (ppm)
FIGURE 9.   ADSORPTION ISOTHERMS FOR 2,4-DINITROTOLUENE
           ON CARBONACEOUS ADSORBENTS

-------
                         TABLE 8

    ADSORPTION ISOTHERM TESTING WITH 2,4-DINITROTOLUENE
Freundlich Parameters
Adsorbent
HP-20
XAD-4
XAD-7
XE-340
XE-348
FS-400
Corr. Coef.(R)
0.998
1.000
0.998
0.959 '
1.000
0.997
1/n
0.504
0.431
0.569
0.154
0.187
0.333
K3
29.5
42.2
13.8
53.2
95.5
104
K is equal to the equilibrium adsorption capacity at a
residual concentration of 1 ppm.
                         TABLE 9

      ADSORPTION CAPACITIES FOR 2.4-DINITROTOLUENE
MEASURED BY ISOTHERM
TESTS3
Equilibrium Adsorption Capacity
Adsorbent
HP-20
XAD-4
XAD-7
XE-340
XE-348
FS-400
at 1 ppm
29.5
42.2
13.8
53.2
95.5
104
at 10 ppm
94.1
114
51.2
75.9
147
224
at 100 ppm
300
308
190
108
226
483
(mg/g)
at 180 ppm
403
397
265
118
252
587
The initial concentration of aqueous 2,4-dinitrotoluene
solution was 180 _+ 10 ppm and equilibrium concentrations were
in the range of 1-140 ppm.

The capacities are calculated from the Freundlich parameters
obtained from a linear regression analysis of the isotherm data.
                         -29-

-------
BATCH/RATE TESTS

     The batch/rate test consists  of exposing bags of various adsorbents to
a waste stream  for a selected period of time.   The exposed adsorbents are
then regenerated, typically using organic solvents,  steam, or caustic, and
the regenerated adsorption capacities are obtained.   In the batch portion
of the  test,  the adsorbents are  exposed to  the waste stream sufficiently
long enough to  saturate each adsorbent with pollutants.   The regenerated
adsorption capacity  at  saturation,  as obtained from the  batch  test,  is a
measure of maximum column capacity.   The batch capacity data are compared
and used  as guide  for  selecting  the optimum  adsorbent(s)  for  additional
testing in the waste  stream.   In the rate  portion  of the test,  bags
of the optimum adsorbent(s)  are exposed to the waste stream and removed as
time passes, prior to adsorbent saturation.  From the amount adsorbed (i.e.
regenerated) as  a function  of time, the mass transfer coefficient is
calculated.   Using  data  provided by batch/rate studies  (i.e.  saturation
capacity and mass transfer coefficient) column  performance can be predicted
under a variety of column operating  conditions.


     During  the course of  this  study, the batch/rate  test procedures
were refined.   Thus,  data obtained  during  the  NPL  study (the first study)
are not as reliable as those obtained in the PDC study  (the fourth study).
When testing  is done  in a limited volume waste stream  (such  as  the 5L
reservoir of the synthetic  waste stream system), only 2 to 5 bags of
adsorbent should be tested simultaneously.  Too much adsorbent can signifi-
cantly  depress  the  reservoir concentration which  ideally should  remain
nearly'constant.   This should not be a problem in testing real waste
streams if bags  of adsorbent can be placed  into a constantly flowing
stream.    When the  bags  are  removed from the  waste stream,  the adsorbent
should be drained  and either regenerated immediately or  stored  in  small,
tightly sealed  bottles  with  a minimum of air  space until regeneration is
performed.  This minimizes loss of compound due to volatility.


     The polymeric adsorbents  usually regenerate well with organic solvents
(e.g. methanol,  acetone, toluene).   Their regenerated saturation  capacities
are often higher than predicted by  extrapolation of linear isotherm lines
to influent concentrations.   As previously discussed,  isotherm data cannot
be accurately extrapolated due to isotherm nonlinearity  over large concen-
tration ranges.   The carbonaceous  adsorbents usually have lower regenerated
saturation capacities than  predicted by isotherm tests due  to  incomplete
regeneration by organic  solvents  under  the  chosen  regeneration  conditons.


     During the rate test the adsorbent  must  be well agitated.  By using a
fast stirring rate (>400 rpm)  and  spacious  "tea bags" the  influences of
diffusion through bulk solution and adsorbent packing on the rate of
adsorption (mass transfer coefficient) are  minimized.  Due to experimental
design,  very short  adsorption times (less  than 10 minutes) can  result in
highly scattered data.   Good kinetic data should be fairly linear or follow
a smooth curve during the first 10 to 90 minutes of adsorption.
                                -30-

-------
2-NitrophenoI

     The results of the batch test adsorption of NPL from water buffered at
pH 5  and pH 8 are  reported  in Table 10.   Samples  of each adsorbent were
regenerated with  methanol  and with  acetone.   The  capacities  obtained by
regeneration with these two  solvents  generally agree except  for studies
with  the weak base resins,  IRA-45 and  IRA-93.  The data are  somewhat
scattered,  but  methanol appears  to  be a more effective  regenerant  than
acetone  for the  weak base resins.   As  was noted in  the  isotherm results
section, the polymeric adsorbents  have significantly higher NPL capacity at
lower  pH.   However,  for the  activated  carbon FS-400, pH has much  less
effect on capacity,  concurring with previous findings for adsorption of-NPL
by carbon [9].  Amberlite  XAD-4  and Filtrasorb  400 have the  highest re-
generated saturation capacities.

     During the  NPL adsorption study,  the first  application  of  the new
batch/rate  test  method, a  number of  experimental difficulties  were en-
countered.  The  test method was  refined  and  resulting  procedural changes
were  incorporated in  later  studies with other compounds.   The  lack of
precision in the NPL data is primarily due to very small sample size (i.e.
10 to 30 mg adsorbent and 1 to 2 mL regenerant).

      Comparison of  NPL adsorption data for the XAD  resins  obtained
by batch testing (Table  10)  and   isotherm  testing  (Table 3, at  750  ppm)
reveals some discrepancy.   The  results obtained at pH 8 agree satis-
factorily, allowing for experimental problems encountered  in batch testing
(vide  supra).    However,  at  pH  5,  batch results  (saturation capacities
measured by regenerating the adsorbents)  are a factor of 2 or 3 lower than
isotherm  results  (saturation  capacities measured  by concentration changes
of the waste  stream).   This indicates that  the adsorbents were  not re-
generated completely.  Since both isotherm and batch results indicate that
the conjugate base of NPL is less well adsorbed than the neutral molecule,
caustic  would  be  good regenerant to study.   Related studies of
p-nitrophenol  adsorption  on synthetic  resins confirm this [6,10].   Re-
generation of adsorbents  plays a  critical role in  the economics  of waste
water  treatment  by  adsorbents.    The  batch/rate test  method  provides  a
relatively simple means of assessing both adsorbent capacity and regenera-
tion ease, whereas the isotherm test  method measures capacity only.

     Rate test results for adsorption of 2-nitrophenol by XAD-4 at pH 5 and
pH 8 are recorded in Table 11  and  plotted  in Figure  10.  The rate of uptake
of NPL is initially much  faster  at pH 5 than at  pH 8.    The  tests  were
performed under conditions of decreasing NPL concentration with increasing
time,  and  the data do  not  extrapolate  well to equilibrium  (batch)
capacities. This portion of  the batch/rate  test was also revised for later
studies with other compounds.

Tetrachloroethylene

     Batch  test   results  for  adsorption  of  tetrachloroethylene  (TETRA)
from  water are  listed in  Table  12.   XAD-4 has the  highest methanol re-
generated capacity of any of  the adsorbents  tested (1170 mg/g).

                               -31-

-------
                            TABLE 10
ADSORPTION CAPACITIES FOR
Adsorbent
XAD-2
XAD-2
XAD-4
XAD-4
XAD-7
XAD-7
XAD-8
XAD-8
IRA-45
IRA-45
IRA-93
IRA-93
XE-340
XE-340
XE-348
XE-348
FS-400
FS-400
Methanol
pH Adsorption
5
8
5
8
5
8
5
8
5
8
5
8
5
8
5
8
5
8
2-NITROPHENOL MEASURED BY BATCH TESTS**
Regenerated
Capacity (mg/g)
199
149
518
311
204
157
242
153
75
134
123
261
189
150
164
68
485
477
Acetone Regenerated
Adsorption Capacity (mg/g)
207
139
519
386
270
148
247
136
109
35
63
119
189
175
242
139
402
498
a  Final 2-nitrophenol concentration was  750  ppm at  pH  5 and 820 ppm
   at pH 8.
                            -32-

-------
                            TABLE 11

    RATE TEST RESULTS FOR ADSORPTION  OF 2-NITROPHENOL BY XAD-4&
Time (min.)
5
20
60
5
20
75
£H
5
5
5
8
8
8
Methanol Regenerated Adsorption Capacity (mg/g)
124
354
395
51
89
183
a  Final 2-nitrophenol concentration was 770 ppm at  pH 5 and  950 ppm
   at pH 8.
                            -33-

-------
           10
20
30     40     50



    TIME (MINUTES)
60
70
80
FIGURE 10. RATE OF ADSORPTION OF 2-NITROPHENOL BY AMBERLITE XAD-4

-------
     Results of rate testing for adsorption of TETRA by XAD-4 are reported
in  Table  13 and plotted  in  Figure 11.   The  rate  of adsorption increases
linearly with  time  over the  first 60 minutes.  Regression analysis yields
an  adsorption  rate  of 0.8 mg/g-min.  This corresponds  to a mass transfer
coefficient of  0.0053  L/g-min  assuming  an influent  concentration of
150 mg/L.

Nitrobenzene

     The results of batch test adsorption  of nitrobenzene (MB)  from water
are reported in Table  14.  Twelve adsorbents were tested and methanol was
selected as  the regenerant.    Although  methanol proved to be a very good
regenerant, methanol  may not  be  the optimum regenerant.   Other solvents
which  might  be  tested include  acetone and  toluene.   The  polymeric ad-
sorbents  regenerated  better  with methanol  than either  the carbonaceous
adsorbents or activated carbons.  XAD-4 has the highest methanol re-
generated capacity (1310 mg/g), but  both HP-10 (1140 mg/g) and HP-20
(1160 mg/g) also perform well.

     Comparison of  the  NB capacity data  obtained from  isotherm testing
(Table 5, at 1900 ppm) and batch testing (Table  14) reveals that the batch
tests  predict  much  higher adsorption capacities  for polymeric adsorbents
than isotherm  tests do.   This  discrepancy is due  to the extrapolation of
isotherm data from the equilibrium concentration range of  10 to  1000 ppm to
the influent concentration of  1900 ppm.   The  inaccuracy of such extrapola-
tion was discussed previously.

     Rate test results  for adsorption of nitrobenzene  by XAD-4  are listed
in Table 15 and plotted in Figure  12.   The rate test was  repeated.  Due to
improper storage of the samples, data from the first kinetic study did not
extrapolate well to the equilibrium adsorption capacity of 1310 mg/g.  Data
measured at very short contact times «10 minutes) were omitted from linear
regression analysis  due to their  non-reproducibility.   For 6  points ob-
tained during the first hour, regression analysis yields a rate of adsorp-
tion of 3-19 mg/g-min  with a correlation  coefficient  of 0.98.   Using this
rate of adsorption,  a mass  transfer  coefficient of  0.00168  L/g-min  is
calculated assuming  an influent concentration of  1900  mg/L.   Within the
first hour of exposure to the 1900 ppm NB stream, XAD-4 has attained 50$ of
its saturation capacity.

1,2-Dichloropropane

     The results of batch test adsorption of  1,2-dichloropropane (PDC) are
reported in Table 16.  Samples of each saturated adsorbent were regenerated
with methanol  and acetone.   The capacities obtained by regeneration with
these  solvents are  identical within experimental error (i.e.,  +5$  of the
average).   Batch  results again do not correlate well  with capacities
calculated from Freundlich parameters   (Table 7,  at 2500 ppm).   However,
batch  capacities for the polymeric  adsorbents  do  agree  fairly well with
capacities predicted by curve fitting of the isotherm data (see Figure 6).
The best adsorbents  are  Diaion HP-20 and Amberlite XAD-4 with regenerated
saturation capacities  of  1075  + 15 mg/g and  1055 ±  25 mg/g respectively.

                                -35-

-------
                            TABLE 12
        ADSORPTION CAPACITIES FOR TETRACHLOROETHYLENE
                   MEASURED BY BATCH TESTS3
Adsorbent          Methanol Regenerated Adsorption Capacity (mg/g)
  XAD-2                                   966
  XAD-4                                  1170
  XAD-7                                   438
  XAD-8                                   360
  XE-340                                  330
  XE-347                                  466
  XE-348      '                            676
a  Initial tetrachloroethylene concentration was 150 ppm.


                            TABLE 13
RATE TEST RESULTS FOR ADSORPTION OF TETRACHLOROETHYLENE BY XAD-43

Time (min.)         Methanol Regenerated Adsorption Capacity (mg/g)
     3                                       3.0
     5                                       5.3
     7                                       6.2
    10                                       8.0
    15                                      10.8
    23                                      23.1
    40  ,                                    30.5
a  Initial tetrachloroethylene concentration was 150 ppm.
                            -36-

-------
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  o>



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  oc
  o

  a
  <
  H
  Z
  15
J, O
   40
   30
   20
   10
     0
             10     20     30     40     50


                               TIME (MINUTES)
60
70
80
FIGURE 11. RATE OF ADSORPTION OF TETRACHLOROETHYLENE BY AMBERLITE XAD-4

-------
                            TABLE 14

            ADSORPTION CAPACITIES FOR NITROBENZENE

                   MEASURED BY BATCH TESTSa

Adsorbent           Methanol Regenerated Adsorption Capacity (mg/g)

  HP-10                                   1140
  HP-20                                   1160
  HP-30                                    706

  XAD-2                                    699
  XAD-4                                   1310     ••
  XAD-7                                    881
  XAD-8                                    580

  XE-340                                   283
  XE-347                                   179
  XE-348                                   241

  FS-300                                   406
  FS-400                                   537

a  Nitrobenzene concentration was maintained at 1890 + 30 ppm.


                            TABLE 15

   RATE TEST RESULTS FOR ADSORPTION OF NITROBENZENE BY XAD-4a
Time (min.)

1st Kinetic Run
      5
     15
     30
     45
     97
    247
    420
   1440

2nd Kinetic Run
      6
     18
     35
     55
    196
Methanol Regenerated Adsorption Capacity (mg/g)


                       496
                       546
                       593
                       653
                       747
                       917
                       937
                      1020
                       186
                       567
                       634
                       673
                      1083
   Nitrobenzene concentration was maintained at 1890 HK 30 ppm.
                             -38-

-------
  800
            INFLUENT CONCENTRATION
            1890 ±30 ppm
                                                               90
                               TIME (MINUTES)
FIGURE 12.  RATE OF ADSORPTION OF NITROBENZENE BY AMBERLITE XAD-4

-------
Although  isotherm results predict that  Ambersorb XE-348 has a  saturation
capacity  significantly  greater  than Ambersorb  XE-340,  the regenerated
capacities of these adsorbents are essentially identical.   This is true for
nitrobenzene  adsorption as well  as  1,2-dichloropropane  adsorption.    The
discrepancy is  believed to be  due  to the different chemical and physical
properties of these two carbonaceous  adsorbents.  XE-340  is  less polar and
has  a higher percentage  of larger pores  than XE-348[4].   After exposure
to the particular organics investigated in this study,  XE-340 is  completely
regenerated by organic solvent but XE-348 is not.   Solvent also efficiently
regenerates the polymeric adsorbents.

     XAD-4 was  chosen  as  the adsorbent for use in the rate  test.   Results
of this study are  recorded  in Table 17 and plotted in  Figure 13.  A linear
regression analysis of the data from  27  to 99 minutes  yields an  adsorption
rate of 1.90 mg/g-min.  This  corresponds to  a mass transfer  coefficient of
.00076 L/g-min in the 2500 ppm PDC stream.  The rate of approach  to equili-
brium is  rapid.  After one hour  of  exposure  to  the 2500 ppm PDC stream,
XAD-4 has attained about 70? of its saturation capacity.

2,4-Dinitrotoluene

     The  results  of the batch  test adsorption of  2,4-dinitrotoluene
(DNT) from water are reported in  Table 18.   Both  methanol and acetone  were
used as regenerants.  Since methanol did  not regenerate Ambersorb XE-340 as
efficiently as  acetone,  methanol regeneration of  the other carbonaceous
adsorbents was  not performed.    Both solvents completely regenerated  the
polymeric adsorbents.   Batch results for the  polymerics agree  to within
10 ^ 3$ of the capacities predicted by extrapolation of the linear isotherm
lines to 180 ppm.  Extrapolation works here because the concentration range
is  smaller  than  in previous  studies.   Amberlite XAD-4  has the  highest
regenerated saturation  capacity.   As  observed  in the  PDC study,  although
isotherm  data predict  that Ambersorb XE-348 has  a significantly higher
capacity  than  Ambersorb XE-340,  again,  their regenerated capacities
are essentially identical.

     Both Amberlite XAD-4,  a polymeric adsorbent, and  Ambersorb XE-340, a
carbonaceous adsorbent, were subjected to the rate test method.   Rate  test
results are recorded in Tables 19  and  20  for XAD-4 and  XE-340 respectively.
Data are plotted  in Figure 14.   A linear regression analysis of each  data
set yields adsorption  rates of 4.58  mg/g-min for XAD-4  and 0.82  mg/g-min
for XE-340.   XAD-4 approaches  its equilibrium capacity  at  a much faster
rate than XE-340.   After one hour of exposure  to the  180 ppm DNT  stream,
XAD-4 has reached 60$  of its capacity while XE-340  has reached  only
33$ of its capacity.   Repetition  of the rate test with XE-340 yielded  the
same results.   The slower  adsorption rate  for XE-340 is attributable  to
both its smaller surface  area and its pore size distribution in  macropores
and micropores.[4]

Synthetic, Nitroaromatic Stream

     A 4-component, synthetic,  nitroaromatic stream was  prepared with  the
following  compounds:  toluene (T), nitrobenzene (NB), 2-nitrophenol (NPL),

                                -40-

-------
                            TABLE 16
           ADSORPTION CAPACITIES FOR 1.2-DICHLOROPROPANE
MEASURED BY BATCH TESTS*
Adsorbent
HP-20
XAD-4
XAD-7
XE-340
XE-348
FS-400
Methanol Regenerated
Adsorption Capacity (mg/g)
1080
1060
543
245
222
452
Acetone Regenerated
Adsorption Capacity (mg/g)
1030
1090
584
227
220
434
a  1,2-Dichloropropane concentration was maintained at 2450 +_ 100 ppm.
                            TABLE 17



RATE TEST RESULTS FOR ADSORPTION OF 1,2-DICHLOROPROPANE BY XAD-4a
                 Acetone Regenerated
/  Capacity,Time = T \
le (min.)
13
20
27
35
50
66
99
180
1440
2880
Adsorption Capacity (mg/g)
531
607
693
740
750
756
849
927
1010
1090
\Equilibrium Capacity'
48.7
55.7
63.6
67.9
68.8
69.4
77.9
85.0
92.7
100.0
                                                                    100
a  1,2-Dichloropropane concentration was maintained at 2500 + 100 ppm.
                            -41-

-------
    1000
   .  800

  0
  ai
  £D
  QC

  §  600
  Q
10 O
'  s
     400
     200
               INFLUENT CONCENTRATION

               2500 ± 100 ppm
              20     40     60     80     100    120


                                   TIME (MINUTES)
140
160     180
  FIGURE 13. RATE OF ADSORPTION OF 1,2-DICHLOROPROPANE BY AMBERLITE XAD-4

-------
                            TABLE 18
          ADSORPTION CAPACITIES FOR 2,4-DINITROTOLUENE
MEASURED BY BATCH TESTS3
Adsorbent
HP-20
XAD-4
XAD-7
XE-340
XE-348
FS-400
Methanol Regenerated
Adsorption Capacity (mg/g)
363
460
287
98
-
-
Acetone Regenerated
Adsorption Capacity (mg/g)
362
440
285
138
133
324
a  2,4-Dinitrotoluene concentration was maintained at 180 + 10 ppm.
                                -43-

-------
                            TABLE 19
  RATE TEST RESULTS FOR ADSORPTION OF 2,4-DINITROTOLUENE BY XAD-4a
Time (min.)
8
14
24
40
55
Acetone Regenerated
( Capacity, Time = T Y_ _
Adsorption Capacity (mg/g) \Equilibrium Capacity/"
58
96
178
239
271
12.9
21.3
39.6
53.1
60.2
a  2,4-Dinitrotoluene concentration was maintained at 175 +_ 10 ppm.
                            TABLE 20
  RATE TEST RESULTS FOR ADSORPTION OF 2,4-DINITROTOLUENE BY XE-340a
                  Acetone Regenerated        / Capacity, Time = T
Time (min.)    Adsorption Capacity (mg/g)    \Equilibrium Capacity.
    12                   14                           10.1
    24                   23                           16.7
    39                   37                           26.8
    52                   46                           33.3
a  2,4-Dinitrotoluene concentration was maintained at 175 + 10 ppm.
100
                            -44-

-------
            INFLUENT CONCENTRATION
            175 ± 10 ppm
                                              AMBERSORB XE-340
                         30     40     50

                              TIME (MINUTES)
80
FIGURE 14.  RATE OF ADSORPTION OF 2,4-DIIMITROTOLUENE

-------
and  2,4-dinitrotoluene  (DNT).    These components were  chosen  for several
reasons:   availability of data obtained from testing these compounds
individually  (vide  supra)t  similarity  to  more  complex industrial waste
streams such as those resulting from production  of nitroaromatics or
aromatic isbcyanates [12,13],  and reasonable ease  of  analysis using a Tenax
GC column.   Because pH  changes influence  resin  adsorption [6,10,14] and
alter  chromatographic  sensitivity,  the  stream was  buffered with a  pH 2
HC1/KC1 buffer.

     The  nitroaromatic  stream  was  established  and  maintained using the
column method described in  the  Experimental Section.  Three 70 g portions
of Amberlite XAD-2 were loaded on approximately a gram per  gram basis with
one of  the  nitro compounds.   50 g of   each solid (i.e. NPL and DNT) were
slurried  in  20  mL of toluene prior  to mixing with  an  aqueous XAD-2 sus-
pension.   70 g  of  liquid MB were added  directly to an XAD-2 suspension.
After  a week of agitation  on  a platform  rocker,  each sample was batch
washed to remove any excess  organic which had not  been adsorbed.  The three
portions  of  resin were  then mixed  and  equilibrated prior to use  in the
column.  Buffer was added to the 5 L  reservoir  and recirculated through the
column to  establish an  equilibrated  waste  stream.   This stream contained
approximately 240  ppm  T, 710 ppm MB, 510  ppm NPL,  and 50 ppm DNT,  or a
cumulative organic concentration of 1510 ppm.

     The results of batch test adsorption of this nitroaromatic stream are
reported in Table 21.  Samples of each saturated adsorbent were regenerated
with  acetone.   The adsorbent  with the highest regenerated saturation
capacities for  all  components  of this  stream  is  Amberlite XAD-4.   Diaion
HP-20 also performs well.   The  cumulative adsorption capacities for XAD-4
and HP-20 are 1191  mg/g  and 1105 mg/g respectively.   The relative amounts
of  each  species adsorbed   by  these  polymeric adsorbents  parallel their
relative  concentrations  in  the waste  stream  (i.e.  DNT  <  T < NPL  < MB).

     The  polymeric  adsorbents HP-20  and  XAD-4 and  the  carbonaceous ad-
sorbent Ambersorb XE-340 were used in the rate studies.  Results for HP-20
are recorded in  Table 22 and plotted in Figure 15.   Results for XAD-4 and
XE-340 are  recorded in Tables  23 and 24  and plotted in Figures  16  and 17
respectively.   For all  three  resins,  rate of approach to saturation is
rapid.  They attain 75$ of their cumulative  saturation capacities  within
90 minutes.   These adsorption  rates  exceed those measured in the  single
component studies.

     As explained  in the  Introduction,  resin adsorption of any given
compound  is  influenced  by  a variety  of factors including pH,  dissolved
electrolytes, and competition  between adsorbable species.    In the  multi-
component stream,  the  added electrolyte (buffer) and  other organic com-
pounds decrease  the solubility  of each  individual component and  increase
the component's adsorbability.   Previous studies have  shown that the
presence of electrolytes  increases the  adsorptive capacity of XAD-4 for any
given organic[l4].   In Table 25,  batch/rate data obtained, for adsorption of
NB, NPL,  and DNT from the  single component streams are compared to that
obtained in  the  multicomponent  stream.   Both  the linear equilibrium con-
stants  (i.e.  batch  equilibrium capacities corrected   for pollutant

                                -46-

-------
                            TABLE 21

       ADSORPTION CAPACITIES FOR COMPONENTS OF THE SYNTHETIC.
NITROAROMATIC STREAM MEASURED BY BATCH
TESTSa
Acetone Regenerated Capacity for (mg/g) :
Adsorbent
HP-10
HP-20
XAD-4
XAD-7 '
XE-340
XE-348 •
'Toluene
155
178
183
100
37
18
Nitrobenzene
463
525
575
362
131
112
2-Nitrophenol
241
276
292
210
72
78
2 , 4-Dinitrotoluene1
107
126
141
100
46
32
a  Waste stream concentration was maintained at the following levels:
   toluene, 239 _+ 12 ppm; nitrobenzene, 708 _+ 35 ppm; 2-nitrophenol,
   506 _+ 25 ppm; 2,4-dinitrotoluene, 48 + 3 ppm-
                            TABLE 22

     RATE TEST RESULTS FOR ADSORPTION OF THE COMPONENTS OF

           THE SYNTHETIC, NITROAROMATIC STREAM BY HP-2pa


                        Acetone Regenerated Capacity for (mg/g):
Toluene
79
97
112
126
128
Nitrobenzene
289
331
343
354
363
2-Nitrophenol
153
167
171
173
180
2 , 4-Dinitrotoluene'
32
46
62
69
75
    10

    18

    30

    47

    80

a  See Table 21 for waste stream concentrations.

                            -47-

-------
  o>
CD
I
                                          2-NITROPHENOL
                                          •««i——«—

                                          TOLUENE
                                                      2,4-DINITROTOLUENE
              10      20      30     40     50     60

                                TIME (MINUTES)
                                            70
80
  FIGURE 15.
RATE OF ADSORPTION OF COMPONENTS
OF THE NITROAROMATIC STREAM BY DIAION HP-20

-------
                            TABLE 23
RATE TEST RESULTS FOR ADSORPTION OF THE COMPONENTS OF
Time (min.
10
15
25.5
31
55
87
THE SYNTHETIC, NITROAROMATIC STREAM BY XAD-4a
Acetone Regenerated Capacity for (mg/g)

) 'Toluene Nitrobenzene 2-Nitrophenol 2,4-Dinitrotoluene'
59 287 . 152
92 363 186
114 428 208
126 436 217
137 452 218
131 453 222
22
35
54
59
74
82
a See Table 21 for waste stream concentrations.
RATE
Time (min.
15
31
45
85
170
TABLE 24
TEST RESULTS FOR ADSORPTION OF THE COMPONENTS OF
THE SYNTHETIC, NITROAROMATIC STREAM BY XE-340a
Acetone Regenerated Capacity for (mg/g)

) Toluene Nitrobenzene 2-Nitrophenol 2,4-Dinitrotoluene1
11 51 31
17 77 46
20 90 54 ':
26 105 59
28 110 61
6
12
15
23
31
a  See Table 21  for waste stream concentrations.




                            -49-

-------
O>
                                                   2,4-DINITROTOLUENE
                  20
30     40     50     60

    TIME (MINUTES)
70
80
FIGURE 16.  RATE OF ADSORPTION OF COMPONENTS
           OF THE NITROAROMATIC STREAM BY AMBERLITE XAD-4

-------
    100 -
  o>
  Q
  UJ
  m
  oc
  O
  CO
  a
*

                                                    2.4 DINITROTOLUENE
     20 -
             10
20
30
   40     50


TIME (MINUTES)
60
80
  FIGURE 17. RATE OF ADSORPTION OF COMPONENTS

            OF THE NITROAROMATIC STREAM BY AMBERSORB XE-340

-------
                            TABLE 25



         COMPARISON OF BATCH/RATE DATA FROM STUDIES OF
MULTICOMPONENT
AND SINGLE COMPONENT NITROAROMATIC STREAMS
Linear Equilibrium Constants: Batch Capacity/Concentration (L/g).
Adsorbent
XAD-4
XAD-4
HP-20
HP-20
XE-340
XE-340
Stream
Multi
Single
Multi
Single
Multi
Single
Nitrobenzene
0.81
0.69
0.74
0.61
0.19
0.15
2-Nitrophenol
0.58
0.69
0.55
NA*
0.14
0.25
2 , 4-Dinitrotoluene
2.94
2.50
2.63
2.02
0.96
0.77
Mass Transfer Coefficients: Adsorption Rate/Concentration (L/g-min)
Adsorbent
XAD-4
XAD-4
HP-20
HP-20
XE-340
XE-340
Stream
Multi
Single
Multi
Single
Multi
Single
Nitrobenzene
0.0097
0.0017
0.0036
NA
0.0019
NA
2-Nitrophenol
0.0057
0.0054
0.0017
NA
0.0015
NA
2 , 4-Dinitrotoluene
0.037
0.025
0.031
NA
0.0063
0.0047
a  NA = not available, required test not performed.
                            -52-

-------
concentration) and  the  mass transfer coefficients (i.e. adsorption rates
corrected  for pollutant concentration)  for NB  and DNT  are greater when
adsorption occurs in the multicomponent stream.  Although NPL data are also
presented, comparison of  adsorption  data from the multi and single com-
ponent  streams  is not  valid  because batch/rate testing of the pure NPL
stream  was done  under  different experimental conditions  than  all other
batch/rate studies (vide supra).

Glen Cove Groundwater

     Batch/rate testing using Ambersorb XE-340 was done on  a contaminated
groundwater source in Glen  Cove,  NY.   In an EPA funded pilot plant study
performed by  the  firm  of  Nebolsine Kohlman Ruggiero Engineers,  Glen Cove
City well water was successfully treated  with  Ambersorb  XE-340 for removal
of  chlorinated  organics[15].    The  removal  of  cis-1,2-dichloroethylene
(CIS),   trichloroethylene  (TRI),   tetrachloroethylene   (TETRA),  and
1,1,1-trichloroethane (ETH)  by several treatment  technologies was studied.
Batch/rate testing  of  this  water assesses the  ability of  the new test
procedure to predict resin performance in very dilute  streams (1  ppm total
organics).  The  results of  batch/rate testing may be compared to and
correlated with  column  results  from the  pilot plant  study  (Appendix E).

     During the batch/rate testing period the  average  pollutant  concentra-
tions  were 80 ppb  CIS,  190  ppb TRI, 40 ppb TETRA,  and  5 ppb ETH.  A
reservoir (a 55 gal  pail)  was  established at the stream source (a pipe) and
water  continually  cascaded  into the reservoir.   Compared to previous
batch/rate tests, larger "tea bags" (100 sq in)  and more adsorbent (25 g)
were used for each  sample to  facilitate examination of  both  steam and
solvent  regeneration.   Because  pollutant concentrations were so low com-
pared  to  others used  during  this  project,  exposure  times  had to be
significantly increased.

     The  results of  acetone regeneration  of rate test samples  exposed to
the groundwater from 1  to  215 hours are recorded  in Table 26. Because ETH
contributes less  than  2%  of  the  total organic  load, it  is not  included
here.  The data from samples obtained during the first  48 hours are plotted
in Figure 18.   Linear regression analysis of these data yield the following
adsorption rates:   CIS-10.2/(g/g-hr, TRI-25.7^g/g-hr,  and  TETRA-4.3
g/g-hr.   The  batch  (equilibrium) sample, exposed  to  the stream for 1224
hours (51 days),  was acetone regenerated to yield the  following capacities:
CIS-4810 M,s/s, TRI-10,900 j^g/g, and  TETRA-2390 M.&/&-  Based on Glen Cove
pilot  plant  column  results  (Table  E-1), resin  saturation  has  not been
achieved.  For  example,  at a flow  of .5  BV/hr (4  gpm/ft3),  column
capacities to  10$   leakage are:   CIS-2330 MS/S, TRI-30,800 j*g/g,and
TETRA-14,600 Ag/g.    Cumulative column  capacity to  10/& leakage is thus
47,700>oig/g  as compared to a cumulative "batch"  capacity of l8,100Mg/g.
Since  the batch test  sample  was  not exposed  long  enough to achieve
equilibrium,  no prediction of column  performance from batch/rate data can
be made.

     Steam regeneration  of several  XE-340  rate  samples  was  performed
according  to  the  published  procedure[2].   Approximately 40 mL  (19 g) of

                                -53-

-------
                            TABLE 26

        RATE TEST RESULTS FOR ADSORPTION OF THE COMPONENTS

                  OF THE aEN COVE STREAM BY XE-340a

 Time    	Acetone Regenerated Capacity for
(hr.)
1
2
2 3/4
11
25
48 1/4
214 3/4
'Cis-1 ,2-Dichloroethylene
9.7
20.2
29.5
129
217
504
2742
Trichloroethylene
27.8
22.4
82.9
339
786
1210
5400
Tetrachloroethylene'
4.1
9.7
10.8
54.0
129
201
. 1170
a  Average concentrations:  cis-1,2-dichloroethylene,  80 ppb;
                            trichloroethylene,  190 ppb;
                            tetrachloroethylene,  40 ppb.
                                   -54-

-------
                                                  TRtCHlOROETHYLENE
                                                  CIS-1,2-DICHLOROETHYLENE
                                                  TETRACHLOROETHYLENE
                                     25

                                TIME (HOURS)
30
35    40     45
FIGURE 18. RATE OF ADSORPTION OF COMPONENTS OF THE GLEN COVE STREAM
           BY AMBERSORB XE-340

-------
resin was  steam regenerated at  1 BV/hr  for 12 BV.  Because resin loading
was  so low  (Table 26)  and total regenerant volume so high  (^500 mL),
resulting  pollutant  concentrations were  very low.   Per gram resin, about
25  mL condensed  steam was used  as  compared to  10 mL acetone.   The low
concentrations and large number of fractions collected resulted  in unsatis-
factory steam regeneration data.  For example,  steam regeneration of the
11 hour rate sample yielded only 65%  of the cumulative capacity  as obtained
by acetone regeneration.   Similarly steam  regenerated  capacities were only
80$  of the  acetone  regenerated  capacities  for the 25  hour rate sample.
Despite  the  problems  encountered here,  steam regeneration  of Ambersorb
XE-340 used  in Glen  Cove groundwater  treatment has been demonstrated
previously [2,15].

COLUMN EXPERIMENTS

     The general procedures  for column  loading  and regeneration were
described previously.  Effluent concentration ia measured as a  function of
the volume of  solution passed  through the  column.   Breakthrough curves are
plotted as effluent  concentration as  percent of influent versus volume of
treated solution.    These  curves are usually  non-symmetrical  and exhibit
tailing as column saturation  is approached.   Saturation column capacity
(mg/g)  is  determined  by integration of the area  above  the breakthrough
curve.   Capacity can be  estimated to  95 ± 5% directly from the graph
by

                                  Vfio«t CT
   Saturation Column Capacity =      £


where ^(,Q% is  volume  treated  to 60% breakthrough,  Cj  is  influent con-
centration in mg/L,  and WR  is grams of dry  adsorbent.

     For column  regeneration,  regeneration concentration  is  measured as a
function of volume collected in 1/4 BV fractions.  Regeneration curves are
plotted as cumulative  amount of pollutant regenerated per weight adsorbent
versus bed volumes of regenerant.  Column regeneration was complete in 3 BV
or less.   Since regenerated column capacity is  the sum of  10 or more
analyses,  this measurement  is subject  to  more experimental error than batch
test data.   Because of this experimental  error, regenerated, column capacity
sometimes exceeds loaded column capacity.   Nevertheless, the data for these
three test methods agree very well in  almost all cases.

     The following operating variables have  been found to be suitable for
lab-scale  column  studies:    1) bed diameter of 11  mm and bed height  of
110 mm,  2)  flow rates of 8  and 16 BV/hr.  Due to the high  concentrations of
wastes to be adsorbed, smaller beds and faster flows are  likely to produce
premature breakthrough.

2-Nitrophenol

     Two columns of Amberlite  XAD-4, one 12.0  mL BV and the  other 24.0 mL
BV, were loaded  with 1080  + 50  ppm  aqueous NPL buffered at pH 5, at flow
rates of 16 BV/hr and  8  BV/hr  respectively.  Breakthrough curves are shown

                                -56-

-------
in Figure  19.   The saturation column capacity is 927 mg/g for the  12.0 mL
BV column  and 685  mg/g for the 24.0  mL BV column.   Each column was re-
generated  with methanol as  shown  in  Figure  20.   The  shorter column re-
generated    739  mg/g and the  longer  column regenerated  847  mg/g.  This
discrepancy is primarily due to experimental procedures  which were modified
after the entire nitrophenol study was  completed  and the results of
isotherm,  batch/rate,  and  column  experiments  were  compared.    Thus NPL
capacity data  obtained  by  these three test methods do  not correlate  well.

     The column performance of XAD-4 was similarly measured for removal of
1065  +, 50  ppm NPL from an aqueous  stream  buffered at pH 8.  Breakthrough
curves  for the 12.0 mL and 24.0 mL  columns which were loaded at 16  BV/hr
and 8 BV/hr  respectively,  are displayed in Figure 21.  Saturation column
capacities are 282  mg/g and  299 mg/g respectively.  Methanol  regeneration
of these columns (see  Figure  22)  resulted  in  regeneration capacities of
272 mg/g and 231  mg/g.  Despite the similar saturation  capacities of  these
two columns,  the almost immediate breakthrough of  NPL on the shorter column
indicates  that the  16  BV/hr   flow rate  is too  rapid.   As demonstrated
previously by both isotherm and batch/rate  testing,  NPL  adsorption by  XAD-4
is much greater at lower pH where NPL exists in  its neutral form.

     Column adsorption  of NPL  by Amberlite  XAD-8 was  also  examined.   A
24.0  mL BV column and  an  8  BV/hr flow  rate  were used.  Two columns, one
each  at pH 5  and 8, were run to determine if NPL adsorption by an  acrylic
resin (XAD-8) was as  pH  sensitive as  adsorption by polystyrene resin
(XAD-4).  The results of these column  loading experiments are displayed in
Figure  23. Saturation column capacity  at pH 5 is 247 mg/g and at pH 8 is
124 mg/g.   The  methanol regenerated capacities of  these columns are
332 mg/g and  82  mg/g respectively (see Figure 24).  Results indicate that
NPL adsorption by XAD-8 is significantly  better  at lower pH.

Nitrobenzene

     Two columns  of  Amberlite XAD-4, one 11.0 mL BV and the other 23.1 mL
BV, were loaded with 1805 +_ 30  ppm aqueous  NB at flow rates of  16 BV/hr and
8 BV/hr respectively.   The results are plotted in Figure 25.  The satura-
tion  column capacity  is 1260 mg/g for the 11.0 mL BV column and 1330 mg/g
for the 23.1 mL BV column.  The results  of methanol regeneration are  shown
in Figure 26.   The 11.0 mL bed  regenerated  1080  mg/g or  86$ and the 23.1 mL
bed regenerated  1250 mg/g or 94$.   The  column saturation capacity agrees
well with the batch capacity of 1310 mg/g.

     Similarly, a 11.6  mL BV column of  Amberlite XAD-8 and a 24.3 mL BV
column of Diaion HP-20 were loaded  with aqueous  NB at flows of  16 BV/hr and
8 BV/hr respectively.   Breakthrough curves are  plotted in Figure 27.  The
column capacity is 569 mg/g for XAD-8 and  1150 mg/g for HP-20.  Results of
methanol regeneration  are  presented in  Figure  28.  The XAD-8 column re-
generated  530  mg/g or  93$ and  the HP-20 column  regenerated  1090 mg/g or
95$.    Again  column results agree  with the batch results  of  580  mg/g for
XAD-8 and 1160 mg/g for HP-20.

                                -57-

-------
  UJ
  IL 100
  S  90
  (O
     80
  Z  70
  O
  I-  60
  CC
,  H  50
co UJ
'  O  40

  O
  O  30
  H-
  §  20


  t  10
  uu
INFLUENT CONCENTRATION
1080 ±50 ppm
   BED VOLUME: 12ml
   FLOW RATE: 16 BV/HR
BED VOLUME: 24 ml
FLOW RATE: 8 BV/HR
               345

                   VOLUME (LITERS)
                                                                     8
  FIGURE 19. COLUMN ADSORPTION OF 2-NITROPHENOL (pH 5) BY AMBERLITE XAD-4

-------
    O)
 DOC

 Oi"
I
01
'IS
 ^ n
   H-


   Z
    I

   CM
1100



1000



 900



 800



 700



 600



 500



 400



 300



 200



 100
                                                      24 mi BV
                                                        12 ml BV
               0.5      1      1.5      2     2.5      3


                         BED VOLUMES OF METHANOL
                                                   3.5
 FIGURE 20. COLUMN REGENERATION OF 2-NITROPHENOL (pH 5)

            LOADED AMBERLITE XAD-4

-------
I-
Z
UJ

ul 100
z
u.  90
O
^  80
(0
<  70
O
P  60
<
fE  50
Z
O  40
Z
8  30

g  20

UL  10
    0
INFLUENT CONCENTRATION
1065 ±50 ppm
         BED VOLUME: 12ml
         FLOW RATE: 16 BV/HR
            0.5
BED VOLUME: 24 ml
FLOW RATE: 8 BV/HR
              1.5      2      2.5

                   VOLUME (UTERS)
               3.5
FIGURE 21.  COLUMN ADSORPTION OF 2-NITROPHENOL (pH 8) BY AMBERLITE XAD-4

-------
  O)
  "ro 25°
  e
II

  III

2< 20°
DOC




ujUJ 150
a\
*f
      100
   cc
   t
   Z   50
        0
             0.5
1      1.5     2     2.5     3

  BED VOLUMES OF METHANOL
                                                          12 ml BV
                                                          24 ml BV
  FIGURE 22. COLUMN REGENERATION OF 2-NITROPHENOL (pH 8)
            LOADED AMBERLITE XAD-4

-------
UJ

i 100
z
u.  90
O
*  80
CO
P 60

H 50
UJ
U 40
Z

8 30
=>
u!  10
u.
UJ
    0
INFLUENT CONCENTRATION
675 ± 3O ppm at pH 5
790 ± 4O ppm at pH 8
BED VOLUME: 24 ml
FLOW RATE: 8 BV/HR
            0.5
              1.5     2      2.5

                   VOLUME (LITERS)
3.5
FIGURE 23.  COLUMN ADSORPTION OF 2-NITROPHENOL BY AMBERLITE XAD-8

-------
  0)


  I
Q_ """"

h-h-

DOC
     500
     400
OS
Ul
      300
      200
 o
   2  100
   CM
       0
                                         24 ml BV
                                         pH 5
               0.5     1      1.5     2      2.5      3

                        BED VOLUMES OF METHANOL
                                                        3.5
  FIGURE 24. COLUMN REGENERATION OF 2-NITROPHENOL
            LOADED AMBERLITE XAD-8

-------
             INFLUENT CONCENTRATION
             1805±30 ppm
BED VOLUME: 11.0 ml
FLOW RATE: 16 BV/HR
                                                     BED VOLUME: 23.1 ml
                                                     FLOW RATE: 8 BV/HR
                            345

                                VOLUME (LITERS)
                                      8
FIGURE 25.  COLUMN ADSORPTION OF NITROBENZENE BY AMBERLITE XAD-4

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                                                             FLOW RATE: 8 BV/HR
            0.5
                           1.5      2      2.5      3

                                   VOLUME (LITERS)
                                                         3.5
4.5
FIGURE 27. COLUMN ADSORPTION OF NITROBENZENE BY SELECTED ADSORBENTS

-------
              0.5
                                             DIAION HP-20
                                             24.3 ml BV
                                      -•- AMBERUTE XAD-8
                                         11.6 ml BV
1     1.5      2     2.5      3
  BED VOLUMES OF METHANOL
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FIGURE 28.  COLUMN REGENERATION OF NITROBENZENE LOADED ADSORBENTS

-------
1 ,'2-Dichloropropane

     Both  a 10.4 mL BV and a  23.9  nL BV column  of Amberlite XAD-4 were
loaded with 2350 + 80 ppm aqueous PDC at flow rates of 16  BV/hr and 8 BV/hr
respectively.  Results  are  plotted  in Figure 29.   Integration of the area
above each breakthrough curve yields saturation capacities of 1240 mg/g  for
the shorter column and  1310 mg/g  for the  longer column.   In  Figure 30,  the
results of acetone regeneration are  shown.  The 10.3  mL column regenerated
1160 mg/g  or 94$ and 23.9 mL column regenerated  1150 mg/g  or 88$.   Batch
results predict a saturation capacity of 1090 mg/g.

     An  11.7 mL BV  column of  Diaion  HP-20 and  a 27.1  mL BV  column of
Amberlite  XAD-7  were loaded  with aqueous PDC at  flows  of  16  BV/hr  and
8 BV/hr respectively.  The data,  plotted  in Figure 31, yield capacities of
1200 mg/g  for  HP-20  and 523 mg/g for XAD-7.   Acetone regeneration results
are shown in Figure 32.  The HP-20 column regenerated 1030 mg/g  or 86$  and
the XAD-7 column regenerated 544 mg/g or 104$.   The cumulative  total of  PDC
regenerated  from the XAD-7 column  appears  to  exceed the  amount  of  PDC
loaded.  This  discrepancy is  due to the number of samples analyzed during
regeneration (vide supra).   The capacities agree well with those predicted
by batch tests:  1055 mg/g for HP-20 and 564 mg/g for  XAD-7.

2,4-Dinitrotoluene

     To determine the  effects  of  increased flow rates on  column per-
formance, two  columns having  similar bed volumes  of Amberlite XAD-4 were
loaded with 178 ± 10 ppm aqueous DOT.  Thus, a 10.4 mL BV  column  was loaded
at 16  BV/hr and a 11.4  mL  BV column was loaded at 24 BV/hr.   The break-
through curves are displayed in Figure  33.    Although  saturation  column
capacities are  identical  for  these  two  columns  (i.e.,  434 mg/g and
432 mg/g) the  slower flow produced significantly better performance in  the
early  portion  of breakthrough.    To  10$  breakthrough (18 ppm DNT  in  the
effluent) the  10.4 mL  BV column  had treated  6.4 L or 615  BV of solution
while the 11.4 mL BV column had treated 5.6 L  or 490  BV of solution.  This
is a  20$ difference during initial  DNT leakage.   The results of acetone
regeneration are plotted in Figure  34.   The 10.4 mL BV column regenerated
470 mg/g and the 11.4 mL BV column regenerated  474 mg/g.  These  capacities
are higher  than the  loaded capacities due  to analytical  problems  which
developed during the  GC  analysis of  aqueous DOT solutions.  The GC data  for
acetone  solutions  of DOT   are  quite  reliable and  calibration  standards
varied only +5$  during  the  entire DOT study.   These  saturation  capacities
agree well with the XAD-4 batch  capacity of 450 mg/g.

     To make it possible to  correlate batch/rate data  to column performance
for carbonaceous adsorbents,  a column study  using  Ambersorb XE-340 was
undertaken.  A 10.8 mL  BV column of XE-340  was loaded with aqueous  DOT at
16 BV/hr to  95$  breakthrough.   Column  loading data are  plotted  in Figure
35; acetone  regeneration data  are  shown  in Figure 36.   As predicted  by
batch testing, acetone  fully regenerated the  XE-340 column.  The  loaded
capacity of 148 mg/g and the regenerated capacity of  151  mg/g agree satis-
factorily with the batch capacity of  138 mg/g.

                                -68-

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     0
                                    45

                                VOLUME (LITERS)
                                                      6
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FIGURE 29.  COLUMN ADSORPTION OF 1,2-DICHLOROPROPANE
            BY AMBERLITE XAD-4

-------
                   10.4 ml BV
             0.5
   1.5     2     2.5

BED VOLUMES OF ACETONE
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FIGURE 30. COLUMN REGENERATION OF 1,2 DICHLOROPROPANE
          LOADED AMBERLITE XAD-4

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OIAION HP-20
BED VOLUME: 11.7ml
FLOW RATE: 16 BV/HR
INFLUENT CONC: 2420±80 ppm
            0.5
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                                VOLUME (LITERS)
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FIGURE 31. COLUMN ADSORPTION OF 1,2-DICHLOROPROPANE
            BY SELECTED ADSORBENTS

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                        BED VOLUMES OF ACETONE
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FIGURE 32.  COLUMN REGENERATION OF 1,2-DICHLOROPROPANE
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BED VOLUME: 11.4ml
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                             BED VOLUME: 10.4 ml
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                 4
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  FIGURE 33.  COLUMN ADSORPTION OF 2,4-DINITROTOLUENE BY AMBERLITE XAD-4

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  FIGURE 34. COLUMN REGENERATION OF 2,4-DINITROTOLUENE

            LOADED AMBERLITE XAD-4

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                                              BED VOLUME: 10.8ml
                                              FLOW RATE: 16 BV/HR
                                    4      5

                                VOLUME (LITERS)
                                                               8
  FIGURE 35.  COLUMN ADSORPTION OF 2,4-DINITROTOLUENE
             BY AMBERSORB XE-340

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                       BED VOLUMES OF ACETONE
3.5
FIGURE 36. COLUMN REGENERATION OF 2,4-DINITROTOLUENE
          LOADED AMBERSORB XE-340

-------
Synthetic, Nitrparomatic Stream

     The average concentrations of organic pollutants in  the multicomponent
stream used  for  column  studies were:   200  ppm toluene, 679  ppm nitro-
benzene,   506  ppm 2-nitrophenol, and  52  ppm 2,4-dinitrotoluene.  Although
the  synthetic waste  stream system  (vide supra)  provided a  fairly con-
stant total waste stream concentration to within 5% of the average, a  12?
fluctuation was  observed  in  toluene concentration,  perhaps  due  to  its
greater volatility as compared  to the nitroaromatics .  Column loading  was
continued until  NB  and  NPL leakage approached  (or  exceeded)  100$ break-
through.   Generally,  NPL breakthrough exceeded 100/6 before column  loading
was  terminated.   This  was due to  displacement  of  adsorbed NPL by other
waste stream  components  which were more  strongly  adsorbed by the  resins.
The  linear  equilibrium constants are  a  measure of  this preferential  ad-
sorption (see Table 25).

     In all studies the  order of leakage was NPL,  NB, then T.  DNT, which
contributed only 4$ to the total influent concentration,  was never detected
in the column effluent.  Since  the  lower  limit of  GC sensitivity  to DNT in
this waste stream was  5  to 10 ppm, DNT breakthrough of 10 to 20$ could go
undetected.   This was not a problem in the single component DNT  study where
the  lower limit of GC sensitivity  was  1 to  2 ppm.   Acetone regeneration
adequately displaced NB,  NPL,  and DNT from  the  loaded columns.  However,
large  discrepancies between  loading  and regeneration  data  for  toluene
indicate that the chosen regeneration conditions  did  not  effectively remove
adsorbed toluene (vide infra) .

     Two 10.6 mL BV columns of  Amberlite XAD-4 were  loaded with the nitre-
aromatic stream.  The breakthrough curves for the  column  loaded at  8 BV/hr
are  displayed in Figure 37 while those  for  the  column loaded at 16 BV/hr
appear  in Figure 38.  Cumulative saturation capacities are 1025 mg/g
(8 BV/hr  column) and 1079  mg/g (16 BV/hr column).   Within  the +5$ error
limits, doubling the  flow rate  did  not significantly  alter saturation
capacity.   Capacity to 10$ breakthrough was also  not  significantly altered.
For  example, for the 8 BV/hr column,  NB capacity is 376 mg/g and  NPL
capacity  is  268 mg/g.   At the  faster flow rate  these capacities  are
355 mg/g and and 252 mg/g respectively.   Results  of acetone regeneration of
these columns are shown in Figures 39 and  40.  Regeneration appeared to be
complete in 2 BV.  However, toluene was never fully regenerated.   Cumula-
tive  amounts  of  organic regenerated are 976 mg/g  (8  BV/hr  column)  and
     mg/g  (16 BV/hr)  for an  average regeneration efficiency of ca. 93$.
     Similarly, two equal length columns of Diaion HP-20 were  loaded at  two
different flow rates:   12.5 mL BV loaded at 8 BV/hr and 12.2 mL BV loaded
at 16 BV/hr.   The breakthrough characteristics of these columns are shown
in Figures  41  and 42.   Pressure  drop  across these columns was a constant
problem.  Pumping rates had to be frequently increased  in order to maintain
the desired flow through the beds'.  Cumulative column saturation capacities
are  849  mg/g  (8  BV/hr  column)  and 896  mg/g (16 BV/hr column).   Again,
these flow rates produced nearly  identical  capacities  to 10$  breakthrough:
328 + 6 mg/g for NB and 224 H- 2 mg/g for NPL.   Acetone  regeneration results
are displayed in Figures 43 and 44.  Excluding toluene which  was not fully

                                -77-

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              0,5
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                  VOLUME (UTERS)
3.5
 FIGURE 37.  COLUMN ADSORPTION OF NITROAROMATICS BY AMBERLITE XAD-4

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                                VOLUME (LITERS)
FIGURE 38.  COLUMN ADSORPTION OF NITROAROMATICS BY AMBERLITE XAD-4

-------
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                           NITROBENZENE
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             0.5     1      1.5   ,   2      2.5      3

                        BED VOLUMES OF ACETONE
                                              3.5
 FIGURE 39.  COLUMN REGENERATION OF NITROAROMATICS

             LOADED AMBERLITE XAD-4

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 FIGURE 40. COLUMN REGENERATION OF NITROAROMATICS
            LOADED AMBERLITE XAD-4

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                                VOLUME (LITERS)
                                                      2-NlTROPHEIMOL
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FIGURE 41.  COLUMN ADSORPTION OF NITROAROMATICS BY DIAION HP-20

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FIGURE 42.  COLUMN ADSORPTION OF NITROAROMATICS BY DIAION HP-20

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FIGURE 43. COLUMN REGENERATION OF NITROAROMATICS LOADED DIAION HP-20

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FIGURE 44. COLUMN REGENERATION OF NITROAROMATICS LOADED DIAION HP-20

-------
regenerated,  regeneration was complete in  2 BV.   Regenerated column
capacities  are 844 mg/g  (8 BV/hr column) and  801  mg/g (16 BV/hr  column)
or an average efficiency of ca. 94/f.

     To provide additional  data for correlating batch/rate data  and column
performance for carbonaceous adsorbents, an 11.0 mL BV  column  of Ambersorb
XE-340 was  loaded with  the nitro-aromatic stream at 8 BV/hr  as shown  in
Figure 45.   Initial  breakthrough  of  NPL, MB,  and  T occurred almost  con-
currently unlike  breakthrough  behavior  observed with the polymeric  resins.
Saturation  capacity  is 274 mg/g.   Regeneration required  4  BV of  acetone
(see Figure 46) and resulted in a  regeneration  capacity of 249 mg/g or 91$
efficiency.

     A report  from an EPA funded study of priority pollutant  treatability
using three technologies (carbon  adsorption,  resin adsorption,  and steam
stripping) is related to this study.   A complex industrial  waste  stream was
used and treatability was assessed by monitoring five priority pollutants:
chlorobenzene, dichlorobenzene, nitrobenzene,  dinitrotoluene,  and  phenol.
The results indicate that  both  carbon and resin  adsorption are feasible
methods of  treating  the waste stream in  question.   The authors observed
that  resin  (XAD-4)  capacity  improved with  several loading/regeneration
cycles OfcJ. This indicates  that the resin was not  fully conditioned prior
to use  in  the isotherm tests and column experiments.  Thus,  reported
capacities  were   underestimated  and treatment  costs were  probably over-
estimated.   This  illustrates the  importance of carefully  pre-conditioning
synthetic adsorbents  prior  to use to remove residual  salts and organics
from their pores.

SUMMARY OF ADSORPTION DATA

     The saturation  capacities as measured by  isotherm, batch and  column
studies of  various adsorbents in  the single component waste  streams are
recorded in Table 27.  In general, the  batch test performs better than the
isotherm test  in  predicting  column saturation capacities for these  com-
pounds.  It  provides  a more accurate evaluation of  column saturation  than
the isotherm test and requires  only a  single analysis  after  adsorbent
exposure to the  influent  waste  stream.    2-Nitrophenol data are  fairly
scattered and  good comparisons are therefore difficult to make.  This  is
because test method development occurred primarily during the 2-nitrophenol
study.  This study was not repeated after the incorporation of  improvements
in experimental procedures.   Carbon adsorption data are  not  included here.
Because  the batch/rate test  measures  regenerated capacity,  it  is not
generally useful in assessing carbon capacity.   Experimental  procedures for
measuring the capacity of activated carbon have  been reported elsewhere[9].

     The saturation capacities as  measured by  batch and column studies  of
various adsorbents  in the  synthetic,  nitroaromatic stream  are  listed  in
Table 28.    Based on  results  from single component stream testing,  the
isotherm test was eliminated in the 4-component  stream study.  Since column
saturation was achieved only with nitrobenzene and 2-nitrophenol, batch and
column data can be compared  for these  two  compounds only.  Despite fluctua-.
tions in waste stream concentrations  (see Table 28),  the  single analysis
batch test adequately predicts column  saturation capacities  with the
multicomponent stream.

                                -86-

-------
     Column  loading is  typically  stopped at  some predetermined  level  of
breakthrough such as  10$ leakage rather than at  saturation.   To provide a
more realistic picture of usable column capacity, both bed volumes of waste
stream  treated and  column capacities  for  each  component to 1$ and  10%
leakage have been obtained from column loading experiments.  These data are
recorded in Table 29 for three single component streams and in Table 30 for
the synthetic,  nitroaromatic stream.   To test  flow rate  effects,  column
loading of  Amberlite  XAD-4 was  done at two different flow rates  with all
four streams.   Diaion HP-20  was also used  in  flow rate studies  with the
multicomponent stream.   In the  single component stream studies,  increasing
the flow from  8 to  16 BV/hr (1  to 2 gpm/ft3) or  from  16  to 24 BV/hr (2 to
3  gpm/ft3)  resulted  in  approximately  15%  capacity loss to  10$  leakage.
In  the multicomponent  stream studies,  a similar increase  in  flow  only
decreased the capacity about  5%.   In real  applications,  these fairly rapid
flows (16 BV/hr) would provide optimum use of column capacity.  Since flow
rates  depend on  the  particular  adsorbent,  waste  stream components  and
concentrations, system  design,  and  the  tolerable  level  of  breakthrough
components,  they must be determined  for  each application.  Past  applica-
tions of polymeric  adsorbents have  typically  used flows of 2 to  12 BV/hr
(0.25 to 1.5 gpm/ft3)  [5,16,17].
                                -87-

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    VOLUME (LITERS)
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FIGURE 45.  COLUMN ADSORPTION OF NITROAROMATICS BY AMBERSORB XE-340

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                                                      3.5
FIGURE 46.  COLUMN REGENERATION OF NITROAROMATICS
           LOADED AMBERSORB XE-340

-------
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                                            TABLE 27

        SUMMARY OF SATURATION CAPACITIES MEASURED BY ISOTHERMS, BATCH TESTS,  AND COLUMN EXPERIMENTS
                                 IN SINGLE COMPONENT WASTE STREAMS (mg/g)
        Adsorbate3
2-Nitrophenol(pH 5)

2-Nitrophenol(pH 8)

2-Nitrophendl(pH 5)
2-Nitrophenol(pH 8)
Nitrobenzene

Nitrobenzene
Nitrobenzene
1,2-Dichloropropane

1,2-Dichloropropane
1,2-Dichloropropane
2,4-Dinitrotoluene

2,4-Dinitrotoluene
                                                                    Flow      Column       Column
                      Adsorbent    Isotherm13    Batch    BV(mL)    (BV/hr)    Loading    Regeneration
XAD-4
XAD-4
XAD-8
XAD-8
XAD-4
XAD-8
HP-20
XAD-4
XAD-7
HP-20
XAD-4
1120, 1260
228, 261
592, 704
159, 227
859
456
670
747
409
778
397
518
348
245
145
1310
580
1160
1070
564
1060
450
                             XE-340
118
138
24.0
12.0
24.0
12.0
24.0
24.0
23.1
11.0
11.6
24.3
23-9
10.4
27.1
11.7
10.4
11.4
10.8
8
16
8
16
8
8
8
16
16
8
8
16
8
16
16
24
16
 684
 922
 299
 282
 247
 124
1330
1260
 569
1150
1310
1240
 523
1200
 434
 432
 148
 847
 739
 231
 272
 332
  82
1250
1080
 530
1060
1150
1160
 544
1030
 470
 474
 151
     a  Aqueous 2-nitrophenol cone. (mg/L):  isotherm = 750, 1000; batch = 750 (pH 5), 820 (pH 8);
                                             column = 1070 (XAD-4), 675 (XAD-8, pH 5), 790 (XAD-8, pH 8)
        Aqueous nitrobenzene cone. (mg/L):   isotherm = 1900;  batch = 1900; column = 1800
        Aqueous 1,2-dichloropropane cone. (mg/L):   isotherm-  2500; batch = 2450;  column = 2350
        Aqueous 2,4-dinitrotoluene cone. (mg/L):    isotherm =  180; batch = 180; column = 180
        Capacities calculated from Freundlich parameters assuming linear isotherms.

-------
TABLE 28
SUMMARY OF SATURATION CAPACITIES
SYNTHETIC,

Adsorbent Adsorbatea
Toluene
XAD-4 Nitrobenzene
2-Nitrophenol
2, 4-Dinitrotoluene
Toluene
, XAD-4 Nitrobenzene
jf 2-Nitrophenol
i 2, 4-Dinitrotoluene
Toluene
XE-340 Nitrobenzene
2-Nitrophenol
2, 4-Dinitrotoluene
Toluene
HP-20 Nitrobenzene
2-Nitrophenol
2, 4-Dinitrotoluene
Toluene
HP-20 Nitrobenzene
2-Nitrophenol
2, 4-Dinitrotoluene
MEASURED BY BATCH TESTS AND COLUMN
NITROAROMATIC STREAM (tng/g)
Flow
Batch BV (mL) (BV/hr)
183
575 10.6 8
292
141
183
575 10.6 16
292
141
37
131 11.0 8
72
46
178
525 12.5 8
276
127
178
525 12.2 16
276
127
EXPERIMENTS

Column
Loadingb
181
479
308
57
206
486
335
52
52
125
83
14
170
392
241
46
180
395
248
43
IN THE

Column
Regeneration^
144
512
273
47
127
490
332
45-
31
138
72
8
126
433
243
42
118
406
241
36
                                         CONTINUED

-------
                                             TABLE 28  (CONTINUED)

       SUMMARY OF SATURATION CAPACITIES MEASURED BY BATCH TESTS AND COLUMN EXPERIMENTS IN THE
                               SYNTHETIC, NITROAROMATIC STREAM (mg/g)

   Notes

   a  Ave.  waste stream concentration (mg/L) varied from test to test as indicated, below:

   _ Test	     Toluene        Nitrobenzene        2-Nitrophenol        2,M-Dinitrotoluene

   Batch (all)       239              708                  506                     M8
,  XAD-U (8)         175              686             '     507                     55
i  XAD-4 (16)        205              683                  522                     51
*?  XE-340 (8)        220              678                  515                     51
   HP-20 (8)         190              685                  *»95                     51
   HP-20 (16)        210              665                  *»90                     50

   b  Column saturation was attained with nitrobenzene and 2-nitrophenol only.  Column capacities
      for toluene and 2,1-dinitrotoluene are not saturation capacities.     5,

-------
                                               TABLE 29
vo
u>
I
Adsorbent

  XAD-4
  XAD-4
  XAD-8
  HP-20

  XAD-4
  XAD-4
  XAD-7
  HP-20

  XAD-4
  XAD-4
  XE-340
SUMMARY OF COLUMN CAPACITY DATA FOR THE
Flow
(BV/hr)
8
16
16
8
8
16
8
16
16
21
16
Adsorbate^Ave .
Conc.(mg/L)
NB-1805
NB-1805
NB-1805
NB-1805
PDC-2350
PDC-2350
PDC-2330
PDC-2420
DNT-178
DNT-178
DNT-178
BV to 1$
Leakage
173
143
34
119
105
77
28
64
438
390
210
SINGLE COMPONENT WASTE STREAMS
Capacity at 1$
Leakage (mg/g)
918
743
239
847
647
490
300
581
211
201
68
BV to 10?
Leakage
199
179
49
133
143
115
37
85
617
490
304
Capacity at 10$
 Leakage (mg/g)

       1056
        930
        344
        947

        881
        731
        394
        771

        297
        253
         99
       NB - nitrobenzene
       PDC - 1,2-dichloropropane
       DNT - 2,4-dinitrotoluene

-------
                                            TABLE 30
SUMMARY OF
Flow
Adsorbent (BV/hr)
XAD-4 8
XAD-4 16
£ XE-340 8
i
HP-20 8
HP-20 16
COLUMN CAPACITY DATA FOR THE SYNTHETIC, NITROAROMATIC WASTE STREAM
Adsorbatea » b-Ave
Conc.(mg/L)
T-175
NB-686
NPL-507
T-205
NB-683
NPL-522
T-220
NB-678
NPL-515
T-190
NB-685
NPL-495
T-210
NB-665
NPL-490
i. BV to 1$
Leakage
236
156
142
212
132
123
38
36
200
120
112
205
117
111
Capacity at 1$
Leakage (mg/g)
114
296
199
121
252
179
17
49
35
141
303
204
156
282
197
BV to 10$
Leakage
»377C
198
172
>368°
186
172
82
64
62
»244c
132
124
»238°
133
125
Capacity at 10$
Leakage (mg/g)
»183°
376
268
355
251
34
81
60
»170<2
333
226
»180°
322
222




a  Waste stream components:  Toluene(T), nitrobenzene(NB),  2-nitrophenol(NPL),  and
   2,4-dinitrotoluene(DNT)
D  Since DNT (influent cone. 50 mg/L) was never detected in the column effluent,  it is not included in
   this table.
c  Column loading of XAD-4 and HP-20 columns was terminated before toluene leakage reached 10$.

-------
                                 SECTION 7

          PREDICTIONS OF COLUMN PERFORMANCE USING BATCH/RATE DATA


PREDICTIONS BASED ON THE PERFORMANCE MODEL

     Many  models  for predicting the  performance of  ion  exchange and
carbon adsorption  columns  from equilibrium  and kinetic data have appeared
in  the  chemical literature over the past 30  to  40 years  [18-26].   More
recently, models for  predicting  column performance of synthetic adsorbents
also have been published [27,28],  These models are generally very complex
and require  the determination of many experimental parameters  as well as
the execution  of complicated (often computer-based)  calculations.  A
simplified model  for predicting column  performance  of ion exchange resins
has been developed at Rohm and Haas.  The theoretical basis for this model
is  presented  in Appendix C.   This model can  predict  performance under a
wide range of operating conditions from a  limited  amount of experimental
data,   i.e.,   either   a  single  column  loading/regeneration experiment  or
simple equilibrium and kinetic  batch  experiments.    This model,  used as
developed for ion  exchange  columns, also  works satisfactorily  for pre-
dicting performance  of synthetic adsorbents from data  obtained using the
new batch/rate  test  method.    Although  refinement of  this  model may be
desired to  improve predictions, in  its  present form it is  extremely at-
tractive for  several reasons:   1)  only a very limited  amount  of readily
obtained data is  required,  2) data manipulation  is  simple,  3)  the mass
transfer coefficient  is determined graphically from  simple  capacity mea-
surements (Figure  C-1),  U) column performance  can be obtained graphically
(Figure C-2) or from  various tables developed for fixed-bed heat transfer,
the J function [18,29,30].

     The  equations  used in  the following sections are  developed and
defined in Appendix C.  The definitions and units for symbols used in these
equations appear in Appendix  D.

APPLICATIONS OF THE PERFORMANCE MODEL

     An example  calculation using  the  performance  model is presented here
for adsorption of 1,2-dichloropropane on Amberlite XAD-4  columns.  In order
to predict column performance and develop a concentration history graph or
breakthrough  curve,  the linear  equilibrium constant,  K in cc/g,  must be
calculated from batch data  and the mass  transfer coefficient  or rate
constant, k  in  min~^, must be calculated from rate data.   In addition to
these two experimentally determined parameters (K and k) several physical/
geometrical  parameters  of the  resin are required, as  well  as a set of
chosen column operating conditions.   These parameters can be measured by

                                -95-

-------
conventional  methods,  obtained  from  the resin  manufacturer,  or simply
estimated.

Calculation of the Linear Equilibrium Constant

     Using experimental batch data for adsorption  of PDC by Amberlite XAD-4
(Table  16),  the  linear  equilibrium constant  is  calculated  as  follows:
     KB  =        x  10QO  =  -      x  1000  =   440 cc/g
      0      Cs               2450                        •

     To adjust for non-linearity  of the  equilibrium  behavior  at high
solution concentrations,  an empirical correction factor has been applied to
Kg as follows:

     Kg,  =  1.1 KB  =  480 cc/g

Calculation of the Mass Transfer Coefficient

     The  various parameters  needed  to  calculate  the mass transfer
coefficient are  listed  in Table 31.   The coefficient is calculated using
the following equation:
     k  =      -           x  60
                r2    T»         min

     An average value for D/*^'  is obtained using the rate data (Table 17)
and the graph in Figure C-1 .  To  determine D/^-' , a value for the parameter
A is needed.  This is easily calculated:

           U-£V)sKB,,      (1-.45)(1.08)(480)
     A  =  - - & -  = -   =  634
               €                   .45

Table 32  is a listing  of  experimental data and calculated D/T*'  results.
     is calculated from:

              (x-coord value)2(1+A)r>2
Finally:
           \5 (1-.29)
     k  _  -  (.45) (1.19  x 10-5)  (60) = 5.5
            (.025)2
                                -96-

-------
                          TABLE 31   '



          EXPERIMENTAL PARAMETERS FOR  PREDICTING
PDC CONCENTRATION
Parameter
A'
BV
Ca (feed)
fia
fsb
fec •
KB
k
1
R
R'
r (estimated)
Wads
€d

pore vol.d
s
TjjL
HISTORY ON XAD-4
Column A
.95 cm2
10.4 cc
2370 mg/L
.36 .
.34
.30
480 cc/g
5.5 min-1
10.9 cm
2.79 cm/min
2.65 cc/nrLn
.025 cm
3.84g
.45 mL/mL
1. 08 g/ML
.96 mL/g
21.5
1825 t/s
COLUMNS
Column B
.95 cm2
23.9 cc
2350 mg/L
.37
.35
.28
480 cc/g
5.5 min-1
25.2 cm
3-23 cm/min
3.07 cc/min
.025 cm
9.12g
.45 mL/mL
1.08 g/mL
.96 mL/g
42.9
4346 t/s
an =
3fs =
      (pore vol.) (Wads)
               BV
        Wads
      (BV) (pa)
cfe = 1 - (fi + fs)
dReference 14
                       -97-

-------
                            TABLE 32
         CALCULATION OF D/fr* FROM THE RATE OF ADSORPTION
OF 1,2-DICHLOROPROPANE BY XAD-4a
T (sec)
780
1200
1620
2100
3000
3960
Q
Q sat
.487
.557
.636
.679
.688
.694
r(D/r') T ,i/p
""(1 + A) r2J
.168
.200
.238
.263
.268
.272
D>r'(cm2/sec)b
1.44 x 10-5
1.32 x 10-5
1.39 x 10-5
1.31 x 10-5
.95 x 10-5
.74 x 10-5
a  Rate data from Table 17
b  Ave. value is 1.19 x 10~5 cm2/sec
                            -98-

-------
Calculation of Breakthrough Curves

     As described in Appendix C the  theoretical performance of a  fixed  bed
of  adsorbent is  calculated from  parameters s  and t.   The experimental
parameters required for such calculations are listed in Table  31.

     1.  PDC Adsorption by XAD-4 at 16 BV/hr - Column A

         „  _  kl   '   (5.5X10.9)     y. c
         3  '  T"  "      27?9-*!•:>


         t  =  -£

Rearranging the above in terms of t/s and solving for T:
T     fi'l  /  t      fe
T  -  -TT-  f — •+ •  -ft?
                                 \
                                 )
         since --  =
         T  =


For  correlation  with experimental  data already  presented,  T may  be ex-
pressed in terms of volume (mL)  rather than time
               t.3W.30(1.08)(MO)](,o.9)(2.65) f .  ,825 f
                         &.(j                    S        3

     Using Figure  C-2,  at a particular value of  t/s  (corresponding to a
time T  in mL), and  at a  given s (21.5 in  this  case), the  concentration
history \can be determined.   Graphs  of the theoretical versus experimental
breakthrough curves  for PDC on a  10.M mL  BV column  of  Amberlite XAD-4
loaded at a flow of  16 BV/hr are shown in Figure 47.   Agreement during the
early stages  of breakthrough is good.  For example,  this  column is pre-
dicted to  treat 1160 mL  (111 BV) to  10%  leakage and  was  found to treat
1240 mL  (119  BV}.    Somewhat more  detailed  and accurate breakthrough data
can  be  obtained using the  published  mass  transfer tables  [18,29,30  ].
                                -99-

-------
     2.  PDC Adsorption by XAD-4 at 8 BV/hr - Column B
               kl      (5.5X25.2)   _
         3  ~  TT  -     3^21      "
     Again,  data  needed to  plot the  concentration history are  obtained
using Figure C-2.   Graphs of  the  predicted and observed breakthrough curves
for PDC  on a 23.9  mL BV column  of Amberlite XAD-4 loaded  at a  flow  of
8  BV/hr are  shown in  Figure 47.   This  column  is predicted to treat
3200 mL  (134  BV)  to 10? leakage  and was found to treat 3360 mL (141  BV).

     3.  Nitroaromatic Adsorption on XAD-4 Columns

     The  performance  model  was   also  tested with multicomponent  stream
data.    Attempts at modelling  the  column  performance  of each  individual
stream  component  (i.e.  toluene, nitrobenzene, 2-nitrophenol,  and
2,4-dinitrotoluene)  resulted in poor agreement between  predicted and
observed column  behavior.    However, using cumulative  component data for
each test,  satisfactory agreement  between  predicted and observed  column
performance was  obtained.    Because DNT contributed less than 5% to the
total waste stream concentration  and was never detected in column effluent
(vide supra) it was excluded from all calculations.   Thus, cumulative  data
(i.e.  the summation of  T, NB,  and NPL  results)  for batch  and rate studies
were used to predict column performance (i.e.  cumulative breakthrough  data
for T,  NB, and NPL).

     The experimental  parameters  for predicting nitroaromatic concentration
history on  two XAD-4  columns are listed in Table 33.  Column A refers  to
the 8 BV/hr study while Column B refers to the  16 BV/hr study.  The  data
needed  to  calculate the mass   transfer  coefficient  are recorded  in
Table 34.   Using  batch  data, an equilibrium constant of 720 cc/g  is  cal-
culated;  using  rate data,  a mass  transfer coefficient of  12.2 min~^  is
calculated.  Application of  these values to equations  for calculating the
performance of a fixed bed of adsorbent (Appendix C) results  in  the follow-
ing values for the column  performance  parameters s and T:   92.5 and
2736 t/s (8 BV/hr);  48.7 and 2749 t/s (16  BV/hr).  The  concentration
history is  obtained for each  column by using  the graph in Figure  C-2.
Plots of the predicted and observed breakthrough curves for  nitroaromatics
loading on XAD-4  columns are shown in Figure 48.   To  10J leakage, the  8
BV/hr column is predicted to treat 2200 mL (208  BV) and was  found to treat
2100 mL  (198 BV).  Similarly  the 16 BV/hr column  is  predicted to treat
2060 mL (194 BV)  to 10$ leakage  and was found to treat 1950 mL  (184  BV).
                                -100-

-------
 UJ

-S
 u_
 O
3
 Z
 O
§
 I
 til
100

 90

 80

 70

 60

 50
O
O   30
h-
ui   20
D
it   10
UJ
              INFLUENT CONCENTRATION
              2350 ± 80 ppm
                    COLUMN A
                             COLUMN B
                                    PREDICTED
           PREDICTED
                                                           OBSERVED

                                                 BED VOLUME: 23.9 ml
                                                 FLOW RATE: 8 BV/HR
BED VOLUME: 10.4ml
FLOW RATE: 16 BV/HR
                    2.0
     3.0
                                    4.0      5.O     6.0

                                  VOLUME (LITERS)
                                                        7.0
8.0
FIGURE 47.  CORRELATION OF PREDICTED AND OBSERVED COLUMN ADSORPTION
            OF 1,2-DICHLOROPROPANE BY AMBERLITE XAD-4

-------
                           TABLE 33
EXPERIMENTAL
PARAMETERS FOR
PREDICTING
NITROAROMATIC CONCENTRATION HISTORY IN XAD-4 COLUMNS
Parameter
A'
BV
Ca (feed)a
fi
fs
fe
KBb
k
1
R
R'
r (estimated)
Wads
ec
PSC
pore vol.0
s
TmL
a Ca(feed) = CaT + C
rQsat (T,NB,NPL)
.
Column A
.95 cm2
10.6 cc
1370 mg/L
.35
.33
.32
720 cc/g
12.2 min-1
11.2 cm
1.47 cm/min
1.40 cc/min
.025 cm
3.83g
.45 mL/mL
1.08 g/mL
.96 mL/g
92.5
2736 t/s
a® + CawpL

Column B
.95 cm2
10.6 cc
1410 mg/L
.35
.33
.32
720 cc/g
12.2 min-1
11.2 cm
2.81 cm/min
2.67 cc/min
.025 cm
3.80g
.45 mL/mL
1.08 g/inL
.96 mL/g
48.7
2749 t/s


       £CS (T,NB,NPL)



c  Reference 14
                       -102-

-------
                           TABLE  34

         CALCULATION OF D/j1 FROM  THE RATE OF ADSORPTION
                  OF NITROAROMATICS BY
T (sec)
600
900
1530
1860
3300
Qb
Q sat
.474
.610
.714
.742
.768
.-(D/r1) T ,1/2
L(1 + A) r2J
.163
.225
.283
.300
.318
D/T'(cm2/secf
2.60 x 10-5
3.36 x 10-5
3.12 x 10-5 .
2.89 x 10-5
1.83 x 10-5
a  Rate data from Table  23
b £Q (T,NB,NPL)
  £0 sat (T,NB,NPL)
c  Ave. value is  2.76 x  10-5 cm2/sec
                               -103-

-------
  100
Ul
        COLUMN A
        BED VOLUME: 10.6ml
        FLOW RATE: 8 BV/HR
        CUMULATIVE CONCENTRATION: 1370 ppm
                        COLUMN B
                        BED VOLUME: 10.6ml
                        FLOW RATE: 16 BV/HR
                        CUMULATIVE CONCENTRATION: 1410 ppm
            1.0
2.0
4.0      0     1.0

VOLUME (LITERS)
2.0
3.0
4.0
FIGURE 48. CORRELATION OF PREDICTED AND OBSERVED COLUMN ADSORPTION
            OF NITROAROMATICS BY AMBERLITE XAD-4

-------
CORRELATION OF PREDICTED AND OBSERVED COLUMN PERFORMANCE

     Comparisons of  predicted and  observed  column performance  for eight
columns of  Amberlite XAD-4 are listed in Table  35.   Predicted values are
usually within 10? of experimental values at 1? and 10/6 leakage.  Consider-
ing  the limited number of experimental  parameters required and  the
simplicity  of  the  calculations,  this is  very good agreement.   The model
adequately predicts column performance of XAD-4 in treatment of single and
multicomponent waste streams.

     Based  on  experimental  results,  the  following  physical  parameters
can  be assumed for  future  calculations of XAD-4 column performance:
as =  1.08;  €=  0.45; fe =  0.32;  fi = 0.34;  fs = 0.33.   Thus, the only
experimental studies required for  purposes of  predicting column performance
of XAD-4  are batch/rate tests (i.e., to  obtain data to  calculate  Kg and
k).   Reasonable estimates  of these  physical  parameters are also required
for  predicting  co]iimn  performance  of other  synthetic  adsorbents.    Pre-
liminary experimental  evidence indicates that  similar  bed  packing para-
meters (fe,  fi,  fs)  can be  used for Diaion HP-20.  However, for the acrylic
adsorbents,  Amberlites XAD-7 and  XAD-8,  the  parameters appear  to be very
different:  fi»fsfc0.22 and fe«0.55.

     The performance model does not  satisfactorily predict column behavior
of the carbonaceous  adsorbents.   For example, in studies  of adsorption of
DMT by Ambersorb XE-340, batch tests yield  a  Kg of 770 cc/g and duplicate
rate  tests yield  a  k of  1.5 ± O.U min~1.    For a 90-95? correlation
between predicted and observed column performance, a k of 5 j* 0.5 min~^
is required.  The failure  of the  performance  model in this application is
believed to be due  to the  different pore  structure  (i.e. pore  size  and
distribution)  of  carbonaceous  adsorbents   as compared  to polymeric
adsorbents [4].

ESTIMATION OF INITIAL COLUMN BREAKTHROUGH FROM BATCH DATA

     Although column  studies have  demonstrated that  batch data  satis-
factorily predict column saturation capacity,  in normal  column operation a
loading cycle  is terminated  significantly  before saturation  is  reached,
usually at  1  to 10? leakage.  For both  single and  multicomponent waste
streams,  a  rough estimate of "column  performance can be  made  from batch
data alone.   For the multicomponent  stream, again the components are summed
and treated as a single component  (vide supra).  Based on data from fifteen
column studies with four different waste streams at flows  of 8 or 16 BV/hr
(Table 36), the  column capacity  and volume treated to  1$  and 10? leakage
can be approximated  as follows:

     1.  Capacity at 1$ leakage =  batch capacity X R-|

                or

         Volume treated to   = batch capacity  X grams adsorbent X R-|
            1? leakage            influent concentration


                               -105-

-------
     2.  Capacity at 10$ leakage = batch  capacity X RIQ

               or

         Volume treated to  =  batch capacity X grams adsorbent X RIQ
            10% leakage              influent concentration

     where, for single component streams:
              R!  =  .65 (at 8 BV/hr)
                  =  .50 (at 16 BV/hr)
              R10  = .80 (at 8 BV/hr)
                   = .70 (at 16 BV/hr)

     and, for multicomponent streams:
              R-l  =  .55 (at 8 or 16 BV/hr)
              R-10  = .70 (at 8 or 16 BV/hr)

Thus,  with a  single  measurement,  the  batch test, column capacity to
10$  leakage  can be  roughly estimated to  be  70$  of the  batch capacity.
                                -106-

-------
                                            TABLE 35



            SUMMARY OF PREDICTED AND OBSERVED COLUMN PERFORMANCE OF AMBERLITE XAD-4






1
o
-J
1



Adsorbate3
Nitrobenzene
Nitrobenzene
1 ,2-Dichloropropane
1 , 2-Dichloropropane

2 , 4-Dinitrotoluene

2 , 4-Dinitrotoluene
Ni troaromatics
Nitroaromatics
KB
(cc/gm)
760
760
480
480

2500

2500
720
720
k
(rain-1 )
5.0
5.0
5.5
5.5

10.5

10.5
12.2
12.2
Column BV
(mL)
11.0
23.1
10.4
23-9

11.4

10.4
10.6
10.6
Flow
BV/hr
16
8
16
8

24

16
16
8
BV Treated
PRED
113
161
77
100

398

497
142
170
to 1$ BT
OBSV
137
175
73
105

389

435
124
151
BV Treated
PRED
163
183
111
134

548

669
194
208
to 10$ BT
OBSV
181
202
119
141

490

615
184
198
a  See Tables 29 and 30 for concentrations.

-------
                           TABLE 36
CORRELATION OF BATCH DATA AND INITIAL LEAKAGE IN

Adsorbate
Nitrobenzene
Nitrobenzene
1 ,2-Dichloropropane
1 ,2-Dichloropropane
Nitroaromatics
Nitroaromatics
Nitroaromatics
Nitrobenzene
Nitrobenzene
1 ,2-Dichloropropane
1 ,2-Dichloropropane
2 , 4-Dinitrotoluene
2 , 4-Dinitrotoluene
Nitroaromatics
Nitroaromatics
2 , 4-Dinitrotoluene
SH-I = (Capacity at 15

Adsorbent
XAD-4
HP-20
XAD-4
XAD-7
XAD-4
HP-20
XE-340
XAD-4
XAD-8
XAD-4
HP-20
XAD-4
XE-340
XAD-4
HP-20
XAD-4
f Leakage)
Flow
(BV/hr)
8
8
8
8
8
8
8
16
16
16
16
16
16
16
16
24

COLUMN

R-I&
.70
.73
.61
.53
.54
.60
.45
.57
.41
.46
.55
.47
.49
.50
.58
.45

EXPERIMENTS

Rmb
.81
.82
.83
.70
.70
.68
.70
.71
.59
.69
.73
.66
.72
.70
.66
.56

. -Batch Capacity
= Volume treated
to 1$ leakage x
influent cone.


       Batch capacity x grams adsorbent

  - (Capacity at 10% Leakage)
       Batch Capacity
  = Volume treated to 10$ leakage x influent cone.
       Batch capacity x grams adsorbent

The nitroaromatics stream contains toluene, nitrobenzene,
2-nitrophenol, and 2,4-dinitrotoluene.
                           -103-

-------
                                REFERENCES

 1.  I.  H. Suffet  and M. J.  McGuire,  Ed.,  Activated Carbon Adsorption of.
     Organics from  Aqueous Phase, Vol. 1,  Ann  Arbor  Science  Publishers,
     Ann Arbor U980).

 2.  J.   W.  Neely  and E.  G.  Isacoff,  The Use of Carbonaceous Adsorbents
     for Treatment  of  Ground and Surface Waters, Marcel  Dekker, Inc.,  New
     York (1982).

 3.  R.   Kunin,  "Porous Polymers as  Adsorbents  - A Review of Current
     Practice",  Amber-hi-Lite No.  163,  Rohm  and Haas Company,  Philadelphia
 .,    (1980).

 4.  Ambersorb Carbonaceous Adsorbents,  Publication  IE-231,  Rohm and Haas
     Company, Philadelphia (1980).

 5.  Summary  Bulletin, Amberlite Polymeric Adsorbents, Publication  IE-172,
     Rohm and Haas  Company, Philadelphia (1979).

 6.  B.  R. Kim, V.  L. Snoeyink, and  F.  M. Saunders,  "J. Water Poll. Cont.
     Fed.", j»8f  120 (1976).

 7.  J.  E. Millar,  "J. Poly. Sci., Poly. Symp. 68",  167 (1980).

 8.  J.   R.  Perrich,  Ed.,  Activated Carbon  Adsorption for Wastewater
     Treatment, CRC Press, Inc., Boca Raton (1981).

 9.  R.   A. Dobbs  and  J.  M.  Cohen,  Carbon Adsorption Isotherms for Toxic
     Organics.  EPA  Report 600/8-80-023 (1980).

10.  E.  H. Crook,  R.  P. McDonnell,  and J.T.  McNulty,  "Ind.  Eng.  Chem.,
     Prod. Res. Dev.", Jj», 113  (1975). '

11.  F.  X. Pollio  and R.  Kunin,  "Env. Sci.  and Tech.", J_,   160  (1967).

12.  H.  E. Wise  and P. D.  Fahrenthold,  "Env.  Sci.  and  Tech.", 15,  1292
     (1981).                                                      ~~

13.  Kirk-Othmer Encyclopedia of Chemical  Technology, 3rd Ed.,   Wiley-
     Interscience,  New York (1980).

14.  Technical Bulletin, Amberlite XAD-4. Publication IE-159-69, Rohm  and
     Haas Company,  Philadelphia (1978).
                                -109-

-------
15.  D.  Ruggiero  and  R.  Ausubel,  Removal of Organic Contaminants from
     Drinking  Water Supply at Glen Cove,  NY.  Phases  1  and 2,USEFA
     Cooperative Agreement CR-tiOb355-01,  US EPA, Cincinnati  (1980,  1981).

16.  J.  K.  Smith,  R.  J. Planchet, E.  J. Westbrook,  and F.   J. Zak,
     Laboratory Studies  of Priority Pollutant Treatability,   EPA   Report
     600/2-81-129 (1981).

17.  R. M.  Carlyle,  "Eff.  and Water Treat. J.", (Feb.  1982).

18.  F. G.  Helfferich,  Ion Exchange. McGraw-Hill, New  York (1962).

19.  T. Vermeulen and  N.  Hiester,  "Ind. Eng.  Chem.", 44,  636  (1952).

20.  N.  Hiester  and T.  Vermeulen,  "Chem.  Eng.  Prog.",  48,  505   (1952).

21.  R. Dedrick and  R. Beckmann,  "Chem.  Eng. Prog.,  Symp. Ser. 74",
     63, 68 (1967).

22.  K. Hall,  L.  Eagleton,  A.  Acrivos,  and  T.  Vermeulen, "Ind.  and Eng.
     Chem.  Fund.", 5,  212  (1966).

23.  B. A.  Bell and  A. H.  Molof, "Water Res.", .9, 857  (1975).

24.  T. Keinath and W. Weber, J. Water Poll. Cont. Fed.", 40, 741  (1968).

25.  W.  Weber  and  M.  Pirbazari,   Effectiveness  of Activated Carbon for
     Removal of Toxic and/or  Carcinogenic Compounds from Water Supplies,
     EPA Report 600/S2-81-057 (1981).

26.  W. Weber  and M.  Pirbazari,  "J.  Am.  Water Works Assoc.", 203  (April,
     1982).

27.  B. van Vliet, W.  Weber,  and H.  Hozumi,  "Water  Res.", J4.,  1719  (1980).

28.  B. van  Vliet  and  W.  Weber,  "J. Water  Poll.  Cont.  Fed.", 53, 1585
     (1981).                                                     ~~

29.  S. Brinkley, Report 3172,  US Dept.  Int., US Bureau of Mines   (1951).

30.  A. Opler  and N.  Hiester,  "Tables for  Predicting  the Performance  of
     Fixed  Bed  Ion  Exchange and  Similar Mass  Transfer Processes", SRI,
     Stanford (1954).
                               -110-

-------
                                  APPENDIX A

                                ABBREVIATIONS


 BV - bed volumes
 BV/hr - bed volumes per hour
 cc - cubic centimeters (also cm3)
 cc/g - cubic centimeters per gram (also cm3/g)
 cm - centimeters
 cm/min - centimeters per minute
 GC - gas chromatograph
. g — grams: . ..
 gal •? gallon
 gpm/ft3 - gallons per minute per cubic foot
 L - liters
 L/g-mLn - liters per gram per minute
 nrVg - square meters per gram
 mg — nri \ H gpama
 tng/g - milligrams per gram
 mg/g-fflin - milligrams per gram per minute
 mg/L - milligrams per liter
 mL - millimeters
 mL/nrLn - milliliters per minute
 mm - milliliters
 A^g - micrograms
 ^g/L - micrograms per liter
 ppb - parts per billion (also^g/L)
 ppm T parts per million (also mg/L)
 rpm -r revolutions per minute
 sq in - square inches
 CIS f cis-1,2-rdichlorQethylene
 DNT. - 2,U-dinitrotoluene
 ETH - 1,1,1-trichloroethane
 NB.- nitrobenzene
 NPL - 2-nitrophenol
 .PDC -. 1,2-dichloropropane
 TETRA- - tetrachloroethylene
 TRI - trichloroethylene
                                  -111-

-------
                                APPENDIX B

                           ADSORBENT CONDITIONING
1.  Place the  resin in a  large beaker, add  an equal volume of  methanol
    (acetone),  and allow the resin to  soak  for 30 minutes with occasional
    stirring.

2.  Slurry the  resin  into an appropriately sized column and allow  it  to
    settle.

3.  Pass deionized water  upflow through the  column  at a  rate  sufficient
    to give  5Q% bed expansion.

4.  Backwash  with  deionized  water  for 30  minutes  or until complete
    classification of  the  bed is achieved (small beads at the top and large
    beads at the bottom).   Allow the resin to settle.

5.  Drain the water to  1  inch above the resin bed and pass 10 bed volumes
    of methanol (acetone)  at 8 BV/hr downflow through the column.

6.  Pass 20  bed volumes of deionized water downflow at a rate of 16 BV/hr.

7.  Thoroughly  drain the bed and  blow 100$ relative humidity air  through
    the bed  to  remove  as much excess water as possible.

8.  Store the  conditioned resin in  a clean,  tightly capped  bottle.
                                -112-

-------
                                   APPENDIX C

             THEORETICAL APPROACH TO COLUMN PERFORMANCE MODELING
                             USING BATCH/RATE DATA


DETERMINATION OF THE LINEAR EQUILIBRIUM CONSTANT

     Synthetic  adsorbents  exhibit  a Langmuir-type  equilibrium  behavior
which can be mathematically described as

        Qa       c>Qa
       a max
where  qa  is the  concentration of  a in the  solid  phase, qa is  the
concentration of  a in the  liquid phase, qa uj^  is the  maximum value
of qa,  and p is the Langmuir  equilibrium constant.
     Over a  range of  low concentrations,  where iqa«1, the  equilibrium
relation is approximately linear and

     Qa  =

where K(cc/g) is the linear equilibrium constant.  With the high concentra-
tions of  typical waste  streams  (qa MOO  ppm),  empirical factors can  be
applied to correct for non-linearity.

     From the  standpoint of  performance,  the  equilibrium  behavior of  a
"good" adsorbent would be described by a large value of K.  Using data from
typical  isotherm experiments, the linear equilibrium constant can  be
determined from the equilibrium uptake,  by  a known amount of adsorbent,  in
a solution of known volume and concentration by:

                  r  Va (Can -
                          Cs«* - Cao)

All symbols used in column performance modeling are defined in Appendix D.
Using batch data (regenerated batch equilibrium capacity) which is obtained
for uptake from a solution of infinite volume and known concentration,  the
linear equilibrium constant Kg is determined by:
     KB  =        x  1000 cc/L


                                -113-

-------
     If batch data must be obtained from a solution of limited volume, the
equilibrium constant is modified and determined by:'

     K      W: V
      B       wads
DETERMINATION OF THE MASS TRANSFER COEFFICIENT

     The rate limiting step  in achieving equilibrium in these systems can
be any one or a combination of the following steps  involved in the  process:

            1.  Diffusion of material from the external  fluid
                stream to the surface of the adsorbent bead
                (external mass transfer).
            2.  Diffusion of material from the surface of the
                adsorbent into the inner pore structure
                (internal mass transfer).
            3.  Sorption at the fluid-solid interface.
            4.  Diffusion of material through the solid
                phase (surface diffusion).

     Experimental evidence  indicates that  for synthetic  adsorbents, the
rate limiting step is internal mass transfer.  Sorption at the fluid-solid
interface is  extremely rapid  and,  in fact,  local  equilibrium  can be as-
sumed.  Furthermore, for reasonable flow rates, the external mass  transfer
resistance is small compared to the internal resistance.

     The mass transfer in a particular adsorbent can be described  in  terms
of a mass transfer coefficient k (min~1)  as defined  by:

     Mass Transfer = k (Ca - qa)

For the case of internal  mass transfer limiting the  rate:


     k  = J§-U=<

     The critical parameter  that must be determined to estimate k is
      i.   This  quantity  is obtained experimentally from the  rate of mass
transfer into  the adsorbent  from  a rapidly  stirred solution  of  infinite
volume  (the  rate test).   Rate  data are  used in  the  form  of fractional
uptake  (Q/Qsat)  as  a function of time,  T.   In Figure  C-1,  these data lie
on the  y-coordinate.  When  the rate test  is performed in  a solution of
infinite volume, the x-coordinate parameter
             D   T
            T"
          (1 -f Air2
1/2
                                -114-

-------
 is determined using  the 0% curve which denotes no change in solution
 concentration.   If the test must be  done in a solution  of limited volume,
 one of the alternate curves which best corresponds to the final fractional
 uptake of  adsorbate  is used.

     The parameter A is  a function of the  linear equilibrium constant.   It
 appears in the calculation  of  the mass transfer  coefficient  because both
 diffusion  and  linear equilibrium are occurring simultaneously.


       A =


 THEORETICAL BEHAVIOR OF A FIXED BED OF ADSORBENT

 ".   The performance of a  fixed  bed  of adsorbent can be described mathe-
 matically,  subject to the following assumptions:

             1.. uniform bed  geometry                                  °
            2.  uniform feed (concentration, flow rate,
• :>,..'           temperature)
            3.  ideal plug flow outside the adsorbent with
                negligible axial dispersion (no flow within the
                adsorbent).

     Under these  conditions the governing  equation can be  obtained from a
 mass balance  over an infinitesimal  volume  element  A'dl over an  infini-
 tesimal time interval  T.
                   R              RA'CCali-Call-Kil) '=

             T

          IT
                        I
                        idl
      Assuming rapid, linear equilibrium such that qa = Kqa, the
 equation simplifies to:
where      fi' = f i + fs
                         ns K
                                -115-

-------
      1.0
  2


  E
  GQ
  g



  2

  o




  I
  o
  cc
  0.
  Q.
  O


  o
  <
  cc
  u.
w

U
OT

U
                       SOLUTION OF INFINITE VOLUME
        0.0     0.1     0.2    0.3     0.4    0.5    0.6
      0.0
FIGURE C-1. SIMULTANEOUS DIFFUSION AND LINEAR

            ADSORPTION INTO A POROUS SPHERE

                       -116-

-------
     Letting t' s T-lfe/R and assuming the transfer rate is proportional to
both.a constant mass transfer coefficient (k) and the difference in average
concentrations inside and outside the adsorbent, we obtain
     This is the governing partial differential equation with the following
boundary conditions:

     ca = ca feed for T X) at 1 = 0
                         ' <0
     It can be transformed into conventional dimensionless  form  to  utilize
the published solutions for fixed beds, [18, 20]
where  X= 1 at s = 0; CJ= 0 at t = 0

using the transformations:
          CJ=
                   f eed " Cao
          r' =  1
                kl
          s. =  TT
                kt'
A.is the  solution function  giving the  concentration history,   s is  the
column-capacity parameter,   t  is the solution-capacity parameter.
                                -117-

-------
            t/s is the throughput parameter.  The generalized dimension!ess
solutions to these equations are [18,20,30]
          .       fa (-t-z)      __
          A= 1-  /  e     Io(2Vtz )dz

                 o

                  ft (-s-z)      _.
          CJ=    /  e     Io(2 Vsz )dz
where IQ  is a  modified  Bessel function  of the  first  kind.   Helfferich
[18] and  others [29,30]  present numerical  solutions  to the  integrals  in
these equations for a  wide range of t  and  s.   The results  are presented
more conveniently  in Figure C-2 and can be used to predict effluent concen-
tration (  Ca f  .) for  any  value of time (T) given the following
parameters:

          1.  Operating variables:  Ca _-. (influent concentration)
                                   R (linear flow rate)

          2.  Physical  parameters:  fe, fi, fs (bed packing parameters)
                                  PS (adsorbent density)
                                   £ (adsorbent porosity)

          3.  Equilibrium parameter:  KB

          4.  Mass transfer parameter:  k

     In characterizing  the performance of a column, the  adsorbent's
physical parameters can  be measured  or  simply estimated.  After  the com-
pletion of a representative number  of column experiments using the various
adsorbents  available,   a  table  of  appropriate  physical  parameters can  be
included  as part of  column performance prediction methodology.  The
equilibrium and  mass transfer parameters are determined from the batch/rate
test as previously described.
                                -118-

-------
   1.0
  0.50
  0.10 -
;  o.os -
  0.01
FIGURE C-2. GENERALIZED DIMENSIONLESS SOLUTIONS FOR HEAT TRANSFER AND
           OTHER MASS TRANSFER PROCESSES

-------
                               APPENDIX D

               SYMBOLS USED IN COLUMN PERFORMANCE MODELING
A'       =  bed cross sectional area
BV       =  bed volume of classified adsorbent (mL)
Ca       =  concentration of a in external channels - average (mg/L)
Ca  - ^  =  feed or influent concentration (mg/L)
Cao      =  initial Ca, prior to adsorbate exposure (mg/L)
Ca       =  Ca at equilibrium (mg/L)
Cs       =  solution concentration (mg/L)
Cso      =  initial solution concentration (mg/L)
CSoo   •  =  solution concentration at equilibrium (mg/L)
D        =  diffusion coefficient
fe       =  external void fraction (bed void fraction)
fi       =  internal void fraction (bead void fraction)
fs       =  solid fraction
K        =  linear equilibrium constant (cc/g)
Kg       =  batch test linear equilibrium constant (cc/g)
KB>      =  modified batch test linear equilibrium constant (cc/g)
k        =  mass transfer coefficient (min~1)
IT       =  total bed length (cm)
1        =  distance from top of bed (cm)
qa       =  concentration of a in adsorbent pores - average (mg/L)
qa       =  concentration of a in solid phase (mg/L)
Qa max   =  Qa ^ ^ - >0° (ng/g)
Q        =  adsorbent capacity (mg/g)
Qsat     =  adsorbent saturation capacity (mg/g)
R        =  flow rate into bed per unit cross-sectional area (cm/min)
R1       =  flow rate into bed (cc/min)
r        =  radius of adsorbent bead - average (cm)
s        =  column-capacity parameter
T        =  time (sec)
t        =  solution-capacity parameter
t/s      =  column throughput parameter
                                -120-

-------
 Vs       =  solution volume  (mL)
 ^ads     =  adsorbent volume (mL)
 wads     =  adsorbent weight (g)
 fi       -  Langmuir equilibrium constant
 £        =  absolute adsorbent porosity (mL pore/mL adsorbent)
pa       =  adsorbent skeletal density (g/mL)
T1       =  tortuosity
                                 -121-

-------
                                APPENDIX E

                       GLEN COVE PILOT PLANT DATA
     The following  Tables and Figures have been  reproduced from  Ref-
erence 2,  Chapter  6, with the authors' permission.   The data were obtained
during  an  EPA funded pilot  plant study (U.S.E.P.A.  No. CR 806355-01)
investigating treatment methods  for Glen Cove City groundwater contaminated
by chlorinated organics.
                               -122-

-------
                                                  TABLE E-1
to
co
I
GLEN COVE ADSORPTION SUMMARY
Cycle
Column
1
1
1
Adsorbent Number
ICI Carbon
ICI Carbon
ICI Carbon
1
1
1
Flow Rate
2
2
2
gpm/ft3
gpm/ft3
gpm/ft3
< 	 Steam
1
1
1
2
2
2
ICI Carbon
ICI Carbon
ICI Carbon
Calgon Carbon
Calgon Carbon
Calgon Carbon
2
2
2
1
1
1
2
2
2
2
2
2
gpm/ft3
gpm/ft3
gpm/ft3
gpm/ft3
gpm/ft3
gpm/ft3
< 	 Steam
2
2
2
3
3
3
Calgon Carbon
Calgon Carbon
Calgon Carbon
Ambersorb XE-340
Ambersorb XE-340
Ambersorb XE-340
2
2
2
1
1
1
2
2
2
4
4
4
gpm/ft3
gpm/ft3
gpm/ft3
gpm/ft3
gpm/ft3
gpm/ft3
< 	 Steam
3
3
3
Ambersorb XE-340
Ambersorb XE-340
Ambersorb XE-340
2
2
2
4
H
4
gpm/ft3
gpm/ft3
gpm/ft3
a
Compound
cis
tri
tetra
Regeneration 	 >
cis
tri
tetra
cis
tri
tetra
Regeneration 	 >
cis
tri
tetra
cis
tri
tetra
Regeneration 	 >
cis
tri <1 ppb
tetra <1 ppb
Bed Volumes
to 10$ Leakage
(Leakage ppb)
15
25
35

5
14
>35
17
38
>49

3
17
>21
27
105
121

38
after 46
after 46
,000
,700
,300

,000
,200
,300
,300
,400
,000

,000
,000
,000
,000
,000
,000

,400
,000
,000
(4)
(17)
(6)

(4)
(15)
(9)
(4)
(17)
(6)


(15)
(12)
(5)
(17)
(7)

(7)
(13)
(17)
CONTINUED
 13
 37
>92

 45
100
130


  8
 44
>55

 35
137
158
                                                                                                       50
                                                                                                      >60b

-------
                                          TABLE E-1   (CONTINUED)
Column
   4
   4
   4

   5
   5
   5
   5
   5
   5
   5
   5
   5
   5
   5
GLEN COVE ADSORPTION SUMMARY
Cycle
Adsorbent Number
Ambersorb
Ambersorb
Ambersorb
Ambersorb
Ambersorb
Ambersorb
XE-340
XE-340
XE-340
XE-340
XE-340
XE-340
1
1
1
1
1
1
Flow Rate
4
4
4
2
2
2
gpm/ft3
gpm/ft3
gpm/ft3
gpm/ft3
gpm/ft3
gpm/ft3
< 	 Steam
Ambersorb
Ambersorb
Ambersorb
< —
Ambersorb
Ambersorb
Ambersorb
XE-340
XE-340
XE-340
	 -This
XE-340
XE-340
XE-340
2
2
2
Column
3
3
3
2
2
2
was
4
4
4
gpm/ft3
gpm/ft3
gpm/ft3
a
Compound
cis
tri
tetra
cis
tri
tetra
Regeneration 	 >
cis
tri 4.1 ppb
tetra 1.4 ppb
Bed Volumes
to 10$ Leakage
(Leakage ppb)
31
69
>77
40
80
83

23
after 23
after 23
,000
,000
,000
,000
,000
,000

,000
,000
,000
(7)
(13)
(7)
(4)
(20)
(6)

(6)
(17)
(9)
Days
40
90
>100
104
208
216

60
>60
>60
stopped prematurely and then Steam Regenerated 	 >
gpm/ft3
gpm/ft3
gpm/ft3
< 	 Steam
Ambersorb
Ambersorb
Ambersorb
XE-340
XE-340
XE-340
n
4
4
4
4
4
gpm/ft3
gpm/ft3
gpm/ft3
cis
tri
tetra
Regeneration 	 >
cis
tri
tetra
15
69
77

28
64
73
,000
,000
,000

,000
,000
,000
(4)
(17)
(6)

(5)
(16)
(11)
20
90
100

36
83
95
   cis = cis-1,2-dichloroethylene
   tri = trichloroethylene
   tetra = tetrachloroethylene

   Still in progress

-------
                                 FIGURE E-l


         COLUMN 81 - 4gpm/ft3 - CIS 1,2 DICHLOROETHYLENE LEAKAGE
£t
Q.
a.

UJ
O
ui Z
I UJ
 X

 UJ
 O
 cc
 O

 X
 O

 O
120


110


100


 90


 80


 70


 60


 50


 40


 30


 20


 10
                                            2.5 LITERS OF AMBERSORB XE-340

                                            GLEN COVE WATER AT 4 gpm/fP


                                                   O INFLUENT

                                                   D EFFLUENT
      0      10     20     30     40      50      60      70

                               BED VOLUMES (THOUSANDS)
                                                            80
                                                                 90
100

-------
                                    FIGURE E-2
a.
a.
•teX

HI
O
UJ
UJ
  280


  260


  240


  220


  200


  180


  160


  140
;E  120
UJ

§  100
o
X
o
DC
   80


   60


   40


   20
           COLUMN #1 - 4gpm/ft' - TRICHLOROETHYLENE LEAKAGE
                                         2.5 LITERS OF AMBERSORB XE-340

                                         GLEN COVE WATER AT 4 gpm/ft*


                                                O INFLUENT

                                                D EFFLUENT
                                  •o—o-r-cH
     o
            10
20
30
40
50
60
70
80
90
100
                             BED VOLUMES (THOUSANDS)

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                                 FIGURE E-3
                COLUMN 81 - 4gpm/ft3 - TETRACHLOROETHYLENE
   120



 a 110
 a
. V**

 g 100
  UJ


I  UJ
i" 2
  UJ
  O
  cc
  O

  I
  O
  <
  cc

  UJ
    90


    80


    70


    60


    50


    40


    30


    20
       0
                                            2.5 LITERS OF AMBERSORB XE-340

                                            GLEN COVE WATER AT 4 gpm/ft?


                                                    O INFLUENT

                                                    D EFFLUENT
            10
20
30     40     50     60     70

    BED VOLUMES (THOUSANDS)
90
100

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