Solid Waste And Emergency Response (OS-420) WF EPA510-R-93-004 July 1993 x>EPA Cost Guide For Remediation Equipment At UST Sites Printed on Recycled Paper ------- COST GUIDE FOR REMEDIATION EQUIPMENT AT UST SITES JULY 1993 United States Environmental Protection Agency Office Of Underground Storage Tanks This manual was prepared for the United States Environmental Protection Agency, Office of Underground Storage Tanks under Contract Number 68-WO-0024 with ICF Incorporated and its subcontractor, Oataquest Corporation. Neither the United States Environmental Protection Agency nor any of its employees, contractors, subcontractors, or their employees makes any warranty, expressed or implied, or assumes any legal liability or responsibility for any third party's use of or the results of such use of any information, apparatus, product, or process disclosed in this manual, or represents that its use by such third party would not infringe on privately owned rights. ------- CONTENTS Cost Guide for Remediation Equipment at UST Sites Section Title Page 1 Introduction 1-1 2 Remediation Equipment 2-1 2 Adsorbers 2 Carbon, Liquid Phase 2-1 2 Carbon, Vapor Phase 2-2 2 Aerators 2 Tray 2-3 2 Packed Tower Air Strippers 2-5 2 Pugmill Mixers 2-6 2 Bins 2-6 2 Oil/Water Separators 2-9 2 Blowers 2-10 2 Conveyors 2 General Purpose Conveyors 2-11 2 Belt Feeders 2-12 2 Vibrating Grizzly Feeders 2-12 2 Apron Feeders 2-14 2 Scalping Screens 2-15 1993 ------- CONTENTS Cost Guide for Remediation Equipment at UST Sites Section Title Page 2 Drum Deheaders 2-15 2 Enhanced Aerators 2 Rototillers 2 Walk-Behind Rototillers 2-15 2 Self-Propelled Ride-On Rototillers 2-16 2 Low Temperature Thermal Desorbers 2-16 2 Soil Vapor Extraction Systems 2-17 2 Dust Collectors 2 Baghouses 2-18 2 Wet Scrubbers 2-19 2 Underground Pipe And Cable Locators 2-19 2 Skimmers 2-19 2 Downhole Filter-Separators 2-20 2 Surface Filter-Separators 2-20 2 Pumps 2 Bladder Pumps 2-20 2 Centrifugal Pumps 2-21 2 Chemical Metering Pumps 2-22 1993 ------- CONTENTS Cost Guide for Remediation Equipment at UST Sites Section Title Page 2 Diaphragm Pumps 2-23 2 Submersible Pumps 2-24 2 Oxidizers 2 Thermal Oxidizers 2-24 2 Catalytic Oxidizers 2-25 2 Fixed Film Bioreactors 2-26 2 Drills 2 Rotary Auger Drills For Truck Mounting 2-26 2 Rotary Auger Drills, Trailer Mounted 2-27 2 Generators 2 Small Generators 2-27 2 Large Generators 2-28 3 Appendices 3-1 3 Appendix A: Rate Adjustment and Rate Element Tables 3-1 3 Appendix B: Unit Price Information For Materials Purchased For One Time Use 3-4 3 Appendix C: Chemical Conversion Factors 3-9 1993 ------- CONTENTS Cost Guide for Remediation Equipment at UST Sites Section Title Page 3 Appendix D: Equivalencies 3 D1: Weight And Measure Equivalencies 3-10 3 D2: Energy Equivalencies 3-12 3 D3: Mechanical-Electrical Equivalencies 3-12 3 Appendix E: Power Required For Pumping 3-13 3 Appendix F: Variables For Pumping Applications 3-15 4 Glossary 4-1 iv 1993 ------- COST GUIDE FOR REMEDIATION EQUIPMENT AT UST SITES JULY 1993 §1. INTRODUCTION ------- CONTENTS Section 1. Introduction Title Page Introduction 1-1 How This Cost Guide Is Organized 1-1 Rate Structure: Definitions And Methodology 1-2 Ownership Costs 1-2 Operating Costs 1-4 How To Use The Cost Guide 1-4 How To Adjust The Rates In This Cost Guide 1-5 Use The Rate Adjustment Tables To Adjust For Differences In Age Of Equipment 1-6 Use The Rate Element Tables To Adjust For Standby, Job Severity, Duplication Of Costs, And Discounts 1-6 Use One Of Two Ways To Adjust For Multiple Shifts 1-8 ------- INTRO DU C TIO N The Cost Guide for Remediation Equipment at UST Sites provides comprehensive, current information on the costs for certain equipment (i.e., equipment currently being manufactured) that is used during the cleanup of petroleum hydrocarbons from soil and groundwater at the site of a release from an underground storage tank (UST). The remediation technologies represented in this Cost Guide are influenced significantly by many site-specific characteristics. Specific contaminant types, containment levels, site geology and hydrogeology, remediation goals, and many other factors contribute to a fluctuation in actual costs from one site to another. While Dataquest made significant efforts to ensure total accuracy, the variable nature of the information and its sources precludes any warranties. The rates in this Cost Guide represent an average allowance that equipment owners should charge in order to recoup their ownership and operating costs. Because this manual is based upon average costs, use discretion in applying the data to evaluate costs at specific sites. The rates are derived from cost formulas and data developed from research and from analytic methods used in the equipment industry. Generally, these methods consider purchase price, depreciation, maintenance and repair costs, indirect equipment costs, and average annual use hours. Specific market conditions (e.g., local supply and demand) are not considered. These rates are not a listing of rates being charged nationally by rental companies.1 How This Cost Guide Is Organized This Cost Guide is divided into four sections: Section 1 is the Introduction, Section 2 contains the Remediation Equipment Tables, Section 3 contains Appendices A through F, and Section 4 is a Glossary. Pages are numbered by section. • The Introduction explains how to calculate rate structures, how to adjust rates found in this Cost Guide, and how to use the Cost Guide. The following three topics are covered in the remainder of the Introduction: • Rate Structure: Definitions and Methodology outlines the methodology used to calculate total, annual, monthly, weekly, and hourly ownership and operating costs. • How To Use The Cost Guide describes how the Remediation Equipment Tables are organized and explains how to use them. • How To Adjust The Rates In This Cost Guide shows how to use the Rate Element and Rate Adjustment Tables in Appendix A when calculating 1 The publication of these rates is not intended to influence the rental market of remediation equipment as a whole. To enter into agreement, combination, understanding, or action with any person or party with intent to establish rental rates at specific levels in this or any other publication may constitute a violation of Fair Trade Practices. 1993 §1-1 ------- INTR O D U C TION adjustments for equipment age and various job elements (e.g., standby, job severity, duplication of costs, discounts). The Remediation Equipment Tables outline annual, monthly, weekly, daily, and hourly ownership costs of specific equipment and systems and include equipment specifications and performance data where available. The Appendices supply detailed technical information (e.g., chemical conversion factors, weight and measure equivalencies) that can be used to compare specifications or performance data that are otherwise not directly comparable. Other information in the Appendices (e.g., pumping power requirements) can be useful for selecting equipment that is appropriate for specific environmental conditions. The Glossary contains definitions of the technical terms used in this Cost Guide. Rate Structure: Definitions And Methodology The rates in this Cost Guide are based on the ownership and operating costs for contractor-owned equipment. Profit, project overhead, and general company overhead costs (e.g., office facilities, supplies) are not included. Ownership Costs Total ownership costs are the sum of the costs of depreciation, indirect equipment, facilities capital, and major repair. Each of these costs is explained below. • The cost of depreciation. In this Cost Guide, "depreciation" means the straight line, even accrual of funds over the established economic life of a piece of equipment; it does not refer to any of the other methods of determining depreciation (i.e., for taxation or other accounting purposes). Depreciation is used to offset the purchase price. Depreciation costs are based on the purchase price plus sales tax and original freight costs minus the cost of a set of new tires (if tire mounted) and minus an allowance for salvage value at the end of the economic life of a piece of equipment. The purchase price used in this Cost Guide is the last or most recent manufacturers' suggested list price available at the time this document was researched. No discount is applied to this list price. • The indirect costs of equipment. Allowances are made for indirect costs that result directly from equipment ownership. These costs include normal risk and liability insurance, property taxes, storage, licenses, recordkeeping costs, security, and worker's supervision. Insurance allowance does not include pollution insurance. §1-2 1993 ------- INT RO D U C TI O N Indirect costs are sometimes recovered in project or general company overhead. If any of these costs need to be eliminated from the basic rates in this Cost Guide, refer to the Rate Element Tables in Appendix A and the accompanying explanation for these tables in this section under the heading, Use The Rate Element Tables To Adjust For Standby, Job Severity, Duplication Of Costs, And Discounts. The cost of facilities capital. The cost of facilities capital (CFC) is an allowance for the cost of money invested in equipment, whether the equipment is purchased in cash or financed over time. CFC is not the same as interest charges. CFC is calculated by using the following formula: CFC = f(N - H x (1 + S) + 21 x CMR x P 2x N Where: N = Economic life of piece of equipment in years S = Salvage value percentage CMR = Cost of money rate (as set by the Treasury Department each January 1 and July 1) P = Purchase price of the piece of equipment CFC = Annual cost of facilities capital The cost of major repair. The ownership rates in this Cost Guide include an allowance for the major repair costs necessary to keep a piece of equipment functional throughout its economic life. This allowance covers the periodic rebuilding of major equipment components. The life-cycle ownership costs (i.e., depreciation, indirect costs, cost of facilities capital, and major repair) are annualized and then adjusted to reflect the average annual working season in order to develop a monthly ownership rate. Weekly, daily, and hourly rates are derived from the monthly rate. Rates for shorter periods are increased to account for lost availability and productivity. The weekly ownership rate is approximately 28 percent of the monthly rate. This percentage presumes the loss of roughly 32 hours during a month when equipment is used on a weekly basis. The daily ownership rate is approximately 25 percent of the weekly rate, based on the loss of roughly 60 hours during a month when the equipment is used on a daily basis. The hourly ownership rate is approximately 15 percent of the daily rate, based on the loss of about 80 hours during a month when the equipment is used on an hourly basis. 1993 §1-3 ------- INTRODUCTION Operating Costs Total operating costs are based on the costs of labor and parts, expendables, and extraordinary expendables. Each of these costs is explained below. • The cost of labor and parts needed for routine, daily servicing of the equipment. This includes repairing and/or replacing small components (e.g., pumps, injectors, filters, gaskets, and worn lines). • The cost of operating expendables include fuel (computed in accordance with price, horsepower, and average load factors); lubrications (including filters, oil, and grease); and tires. Tire costs are calculated by average tire life factors and take into consideration typical discounts from list prices. Electrical costs are not included. • The cost of extraordinary operating expendables. The Estimated Operating Cost per Hour may not include all operating expenses. Ground-engaging components (e.g., drill bits) are normally excluded because of their highly variable wear patterns, and operators' wages are not included. These costs should be recovered separately. How To Use The Cost Guide Familiarize yourself with both the Contents page (so that you can find the information you need) and the Introduction (so that you can use the information effectively). Then learn how this Cost Guide presents information, for example: Oil/Water Separators Maximum Capacity 10 gpm 10 gpm 20 gpm 20 gpm 30 gpm 30 gpm Inlet/Outlet 2.0" 2.0" 2.5" 2.5" 2.5" 2.5" Oil Outlet 3.0" 3.0" 3.0" 3.0" 3.0" 3.0" Discharge Gravity V, HP Pump Gravity 1/z HP Pump Gravity Vt HP Pump Gasoline, diesel, air, and electrically powered units are listed separately for some equipment. Other specifications (e.g., flow rate, dimensions) are given to help identify equipment. Note the following: • When horsepower is shown, it is the horsepower used for calculating estimated operating costs per hour or for identifying variations in like models from the same §1-4 1993 ------- INTRODUCTION manufacturer. Whenever possible, flywheel horsepower is used based upon manufacturers' ratings. For motors, it is 1.341 times the kilowatt rating or as listed by the manufacturer for a given rpm. Rates are given by the month, week, day, and hour for each piece of equipment. Monthly $115.00 $130.00 $165.00 Weekly $36.25 $42.00 $52.50 Daily $10.20 $11.80 $14.70 Hourly $1.50 $1.75 $2.20 Estimated Operating Cost/Hr. $1.50 $1.90 $2.30 When applicable, the rates should be modified by the Rate Adjustment Table (Appendix A) factors to reflect a depreciation allowance indexed to the year a piece of equipment was originally manufactured and sold. To calculate the total cost for owning and operating a piece of equipment, add the following items: • Rental rate for equipment (plus modifications from the Rate Adjustment Tables when applicable) • Rate for attachments (when applicable) • Estimated operating cost • Operators' wages (including fringe benefits) • Additional costs for any operating or maintenance personnel who may be required. The total cost suggested here is a guideline. It is not meant to define the actual rate that a lessor may charge. The actual rate may be increased or decreased by factors not taken into account in this Cost Guide (e.g., severe conditions on the job). Please note that the operator's wages and additional costs for operating or maintenance personnel are not included in the cited rates. How To Adjust The Rates In This Cost Guide The Rate Adjustment Tables and the Rate Element Tables are in Appendix A. 1993 §1-5 ------- / N T R O D U C TI O N Use The Rate Adjustment Tables To Adjust For Differences In Age Of Equipment Allowances for depreciation costs, which are one of four kinds of ownership costs in these rates, represent a percentage of the total rate. Depreciation allowances are based on current or latest price levels for a given piece of equipment. The Rate Adjustment Tables list depreciation costs according to the year a piece of equipment was originally manufactured. (When this document was written, analysts used the Producer Price Index, published by the U.S. Department of Labor, Bureau of Labor Statistics, and manufacturers' price literature to determine historical and current price levels.) The adjustments ensure that the rates in this Cost Guide comply with federal cost principles. The factors in the Rate Adjustment Tables apply only to the basic ownership rates; they do not apply to the Estimated Operating Cost per Hour or repair costs. The 1993 Rate Adjustment Tables can only be applied to 1993 rates. To adjust the rate for a piece of equipment that carries a current model number: 1. Determine the year your piece of equipment was manufactured. (You may need to refer to an equipment serial number guide.) For example, let's say you have a 500 CFM Thermal Oxidizer manufactured in 1990. 2. Decide which table you should use. There are two tables: Table 1 contains data for years 1993-1984, and Table 2 contains data for years 1983-1974. Find the rate adjustment factor for your piece of equipment and the year it was manufactured. For our example, you would look in Table 1 (because your oxidizer was manufactured in 1990), and you would discover that the factor is .981. 3. Multiply the published rate by the adjustment factor for the year your equipment was manufactured. In our example, $1,350 is the monthly published rate for 500 CFM Thermal Oxidizer x .981 is the adjustment factor for 1990 $1,325 is the adjusted monthly rate for 1990 vintage 500 CFM Thermal Oxidizer Use The Rate Element Tables To Adjust For Standby, Job Severity, Duplication Of Costs, And Discounts The Rate Element Tables (Appendix A) help you adjust the rates for standby, job severity, duplication of costs, and discounts. The basic rate contains allowances for depreciation, major repairs, cost of facilities capital (CFC), and indirect equipment costs. §1-6 1993 ------- INTR O D U C TIO N The Rate Element Tables show the average percentage of the total rate that each cost allowance comprises. For example, the tables list the following data for thermal oxidizers. Equipment Type Oxidizers Depreciation .40 Major Overhaul .14 CFC .14 Indirect Costs .32 Standby rates. A piece of equipment is in a "standby" situation when it is on the job and available for work but is not put into operation until needed. Under certain circumstances (e.g., during forced or legal standby), contractors may be entitled to payments for their equipment on standby. These payments reimburse the contractor for fixed costs (e.g., depreciation, cost of facilities capital, and indirect equipment costs). No industry standard exists for computing standby rates. However, data in the Rate Element Tables can help users identify an appropriate standby rate. Let's use thermal oxidizers again. Calculate "standby" for them as follows: Add the factors for depreciation, cost of facilities capital, and indirect costs to obtain a total percent of the ownership rate. .40 = Depreciation .14 = CFC +. .32 = Indirect costs .86(or 86 percent of ownership rate) = Standby rate The above example is not meant to establish a correct way of determining standby rates. Determining the specific amounts and cost allowances used in the calculation of standby rates is the responsibility of the contracting parties. Job Severity. Rates in this Cost Guide are based on the assumption that equipment is working mostly under normal job conditions, with occasional light and severe applications. In some cases, equipment may work consistently in severe job conditions, which may increase actual repair costs. The Rate Element Tables isolate the allowance for major repair and adjust it for severity. For example, if severe job conditions are expected to increase major repair by 10 percent, then you can increase the ownership rate by adding 10 percent to the repair portion. In the Oxidizer tables, repair is .14, or 14 percent, of the ownership rate. Multiplying this by 10 percent gives you 1.4 percent, which is the amount of increase in the total ownership rate. Remember that prolonged applications in severe job conditions may affect other cost allowances by decreasing the economic life of a piece of equipment; therefore, other adjustments may be necessary. 1993 §1-7 ------- INTRODUCTION Duplication of costs. If costs that are included in the rates are handled through other procedures, these costs should be deducted from the published rate. For example, if indirect costs are included in project overhead, then deduct that portion of the ownership rate. Using the tables for Oxidizers, this means that one would deduct 32 percent from the ownership rate to avoid duplicating the allowance for Indirect Costs. Discounts. As stated earlier in this Introduction, the ownership rates in this guide do not include an allowance for a discount from the manufacturer's suggested price. If it is necessary to account for a discounted purchase price, reduce the depreciation portion of the ownership rate by an amount equal to the discount percentage. With Thermal Oxidizers, for example, if the buyer receives a 15 percent discount, reduce the ownership rate by subtracting 15 percent of 40 percent (the depreciation portion); in this case, 6 percent. Use One Of Two Ways To Adjust For Multiple Shifts Depending on the agreement, you may charge multiple shifts (overtime) in one of the following ways: • At l/8th the daily rate for each hour in excess of 8 hours, l/40th of the weekly rate for each hour in excess of 40 hours, and l/176th of the monthly rate for each hour in excess of 176 hours within a 30-day period. • At 150 percent of the base rate for double shifts; 200 percent of the base rate for triple shifts. For example, Single shift (8 hours) = $100 per day (base rate) Double shift (16 hours) = $150 per day Third shift (24 hours) = $200 per day §1-8 1993 ------- COST GUIDE FOR REMEDIATION EQUIPMENT AT UST SITES §2, REMEDIATION EQUIPMENT JULY 1993 ------- CONTENTS Section 2: Remediation Equipment Title Adsorbers Carbon, Liquid Phase Carbon, Vapor Phase Aerators Tray Packed Tower Air Strippers Pugmill Mixers Bins Oil/Water Separators Blowers Conveyors General Purpose Conveyors Belt Feeders Vibrating Grizzly Feeders Apron Feeders Scalping Screens Drum Deheaders Page 2-1 2-2 2-3 2-5 2-6 2-6 2-9 2-10 2-11 2-12 2-12 2-14 2-15 2-15 1993 §2-i ------- CONTENTS Section 2: Remediation Equipment Title Enhanced Aerators Rototillers Walk-Behind Rototillers Self-Propelled Ride-On Rototillers Low Temperature Thermal Desorbers Soil Vapor Extraction Systems Dust Collectors Baghouses Wet Scrubbers Underground Pipe And Cable Locators Skimmers Downhole Filter-Separators Surface Filter-Separators Pumps Bladder Pumps Centrifugal Pumps Chemical Metering Pumps Diaphragm Pumps Submersible Pumps Page 2-15 2-16 2-16 2-17 2-18 2-19 2-19 2-19 2-20 2-20 2-20 2-21 2-22 2-23 2-24 §24 1993 ------- CONTENTS Section 2: Remediation Equipment Title Page Oxidizers Thermal Oxidizers 2-24 Catalytic Oxidizers 2-25 Fixed Film Bioreactors 2-26 Drills Rotary Auger Drills For Truck Mounting 2-26 Rotary Auger Drills, Trailer Mounted 2-27 Generators Small Generators 2-27 Large Generators 2-28 1993 ------- REMEDIATION EQUIPMENT LIQUID PHASE CARBON ADSORBERS (All rates include carbon cannister, initial carbon supply, and internal piping. Carbon cannisters are made of steel and internally lined with an epoxy coating. Pumps, transfer piping, accessory instrumentation, shipping costs, and electricity costs are not included. Rates are based on one month carbon change-out. Actual carbon life is highly site specific and will vary greatly.) Height Manual Povwntd 30 in 40 In 36 in 40 in 40 in 75 in 43 in 46 in 71 In 87 in 72 In 76 in 86 In 86 In 91 In 97 In 112 In Diameter 20 in 30 in 22 in 26 in 26 in 21 In 29 In 32 In 38 In 36 In 44 In 47 In 48 In 45 In 57ln 68ln 65 m Maximum Flaw Rate 3 gprn 6 gprn 15 gpm lOgpm 20 gpm 12 gpm 25gpm 15 gpm 35 gpm 33 gpm 48 gpm 50 gpm 60 gpm 60 gpm 75 gpm 100 gpm 200 gpm Carbon Capacity 110lbs 180 Ibs 180 Ibs 250 Ibs 250 Ibs 300 Ibs 350 lb« 400 Ibs 660 Ibs 800 Ibs 1,000 Ibs 1,000 Ibs 1,500 Ibs 2,000 IbS 2,000 Ibs 3,000 to* 6,000 Ibs Monthly $ 24.00 45.00 70.00 66.00 110.00 200.00 145.00 210.00 350.00 360.00 350.00 465.00 445.00 545.00 755.00 875.00 1.605.00 Weekly $ 7.00 13.00 20.00 18.00 31.00 56.00 41.00 59.00 98.00 100.00 98.00 135.00 125.00 155.00 210.00 245.00 450.00 Daily $ 2.00 3.00 5.00 5.00 8.00 14.00 10.00 15.00 25.00 25.00 25.00 34.00 31.00 39.00 53.00 61.00 115.00 Estimated Operating Hourly Cost/Hr. S .30 $ .45 .75 .75 1.00 2.00 2.00 2.00 4.00 4.00 4.00 5.00 5.00 6.00 8.00 9.00 17.00 .15 .15 .15 .15 .15 .15 .15 .15 .20 .20 .20 .25 .20 .25 .30 .30 .50 1993 §2-1 ------- REMEDIATION EQUIPMENT VAPOR PHASE CARBON ADSORBERS (All rates include carbon cannister, internal piping and initial carbon supply. Carbon cannisters are made of steel and internally lined with an epoxy coating. Pumps, transfer piping, accessory instrumentation, shipping costs and electricity costs are not included. Rates are based on one month carbon change-out. Actual carbon life is highly site specific and will vary greatly.) Height Manual Pow«r«d 31 in 30 in 36 in 36 in 36 in 40 in 41 in 46 in 43 in 51 in 72 In 72 in 87 In 87 in 89 In 92 in 98 in 113 in Diameter 20 in 19 in 24 in 24 in 24 in 26 in 27 in 32 in 33 In 38 in 38ln 44 In 47 In 47 In 47 In 57 in 68 In 85 in Maximum Flow Rote 50dm 30 dm 60dm 300dm 100dm 75dm 150dm 125dm 250dm 200dm 400dm 250dm 600 dm 600dm 600dm 1,000dm 1.500dm 2,000 dm Carton Capacity 100 Ibs 100 Ibs 175 Ibs 175 Ibs 200 Ibs 250 Ibs 300 Ibs 400 Ibs 400 Ibs 650 Ibs 700 Ibs 1,000 lb» 1,000 lb» 1.500 Ibs 1.600 Ibs 2,600 Ibs 4.500 Ibs 6.000 Ibs Monthly $ 50.00 30.00 50.00 81.00 77.00 78.00 130.00 125.00 165.00 210.00 415.00 325.00 510.00 720.00 760.00 1,220.00 2.215.00 2,495.00 Weekly $ 14.00 8.00 14.00 23.00 22.00 22.00 36.00 35.00 46.00 59.00 115.00 91.00 145.00 200.00 210.00 340.00 620.00 700.00 Daily $ 4.00 2.00 4.00 6.00 6.00 6.00 9.00 9.00 12.00 15.00 29.00 23.00 36.00 50.00 53.00 85.00 155.00 175.00 Estimated Operating Hourly Cost/Hr. $ .60 $ .30 .60 .90 .90 .90 1.00 1.00 2.00 2.00 4.00 3.00 5.00 8.00 8.00 13.00 23.00 26.00 .15 .15 .15 .15 ' .15 .15 .15 .15 .15 .15 .20 .20 .25 .30 .30 .40 .60 .70 §2-2 1993 ------- REMEDIATION EQUIPMENT TRAY AERATORS Number of Trays Electric Powered 3 3 (Includes sump pump.) 4 4 (Includes sump pump) 3 3 (Includes sump pump.) 4 4 (Includes sump pump.) 6 6 (Includes sump pump.) 3 3 (Includes tump pump.) 4 4 Flow Rate 10 gpm 10gpm 10 gpm 10 gpm 15 gpm 15 gpm 15 gpm 15 gpm 15 gpm 15 gpm 20 gpm 20 gpm 20 gpm 20 gpm Blower Capacity 150 dm 150cfm 150dm 150dm 175dm 175dm 175dm 175dm 175dm 175dm 250dm 250 win 250 dm "250 dm Blower Horsepower Monthly 3 $ 235.00 3 305.00 3 280.00 3 350.00 3 280.00 3 350.00 3 315.00 3 385.00 3 350.00 3 420.00 5 365.00 5 435.00 5 405.00 5 475.00 Estimated Operating Weekly Daily Hourly Cost/Hr. $ 66.00 $ 17.00 $ 3.00 $ 1.00 85.00 21.00 3.00 1.10 78.00 20.00 3.00 1.10 98.00 25.00 4.00 1.20 78.00 20.00 3.00 1.10 98.00 25.00 4.00 1.20 88.00 22.00 3.00 1.15 110.00 28.00 4.00 1.25 98.00 25.00 4.00 1.20 120.00 30.00 5.00 1.30 100.00 25.00 4.00 1.20 120.00 30.00 5.00 1.35 115.00 29.00 4.00 1.25 135.00 34.00 5.00 1.40 (IndudM sump pump.) 1993 §2-3 ------- REMEDIATION EQUIPMENT TRAY AERATORS Estimated Operating Number of Trays Row Rate Blower Capacity Blower Horsepower Monthly Weekly Daily Hourly CosVHr. Electric Powered, Continued 6 6 (Includes sump pump.) 3 3 (Includes sump pump.) 4 4 (Includes sump pump.) 3 3 (Includes sump pump.) 4 4 20 gpm 20gpm 25gpm 2Sgpm 25 Qpm 25 gpm SOgpm 50 gpm 60 gpm SOgpm 250dm 250 dm 300dm 300dm 300dm 300dm 600dm 600dm 600dm MO trfn 5 5 5 5 5 5 5 5 6 5 $ 495.00 $ 140.00 $ 35.00 S 5.00 $ 1.40 565.00 160.00 40.00 6.00 1.55 450.00 125.00 31.00 5.00 1.35 540.00 150.00 38.00 6.00 1.50 525.00 145.00 36.00 5.00 1.45 615.00 170.00 43.00 6.00 1.60 625.00 175.00 44.00 7.00 1.60 720.00 200.00 50.00 8.00 1.75 720.00 200.00 50.00 8.00 1.75 815.00 230.00 58.00 9.00 1.90 (Includes sump pump.) 1993 ------- REMEDIATION EQUIPMENT PACKED TOWER AIR STRIPPERS (Includes blower, demister, sump pump, fiberglass reinforced plastic tower, initial supply of tower packing, and (for trailer mounted units) tandem axle trailer. Electricity costs not included.) T&wer Diameter Elsctrlc Powsrtd 12" 12" (Trailer mounted) 18' 18- (Trailer mounted) 24" 24- (Trailer mounted) so- so- (Trailer mounted) 36' 36- (Trailer mounted) Toner Height 18'0" 18'0- IB'O- IB'O- IB'O- IB'O- 18'0' 18'0' Ifl'O- IB'O- Water Flow Rota 10 gpm 10 gpm 25 Qpffi 25 gpm 50 gpm 50 gpm 75 gpm 75 gpm 125 gpm 125 gpm Maximum Air Flow 350 efm 350 cfm 500dm 500 cfm 750 cfm 750 cfm 900dm 900 cfm 1,250 cfm 1,250 cfm Estimated Operating Monthly Weekly Dally Hourly Cost/He $ 145.00 $ 41.00 $ 10.00 $ 2.00 $ .65 180.00 50.00 13.00 2.00 .70 165.00 46.00 12.00 2.00 .70 205.00 57.00 14.00 2.00 .75 195.00 55.00 14.00 2.00 .75 230.00 64.00 16.00 2.00 .80 240.00 67.00 17.00 3.00 .80 280.00 78.00 20.00 3.00 .90 280.00 78.00 20.00 3.00 .90 335.00 94.00 24.00 4.00 1.00 1999 §2-5 ------- REMEDIATION EQUIPMENT PUGMILL MIXERS (Pugmill Mixers include mix elevator, screening unit and tandem axle trailer.) HP Electric Powered 140 165 190 195 245 Capacity Manual Powered 5 GAL 5 GAL 6 GAL 5 GAL 7 GAL 7 GAL 4A AAI 10 UAL 10 GAL 10 GAL 10 GAL Mixer Size SO1 X 6' 50' X 6' 50' X 101 60' X 8' 60'X10' Material Polyethylene Polypropylene HOPE fViti iniruB J— — •— FOfypropywft* HOPE Polypropylene yetnywne Polypropylene HOPE Polypropylene Mixer Type Paddle Paddle Paddle Paddle Paddle BINS *» Cylindrical Storage Cylindrical Storage Rectangular Rectangular Rectangular Rectangular /^.«_jj-j__i dJL . . j-. cylindrical storage Cylindrical Storage Rectangular Rectangular Monthly Weekly $ 4,630.00 $ 1,295.00 5,105.00 1.430.00 6,260.00 1.475.00 6,970.00 1.950.00 7,790.00 2,160.00 Monthly Mtoefcy $ .90 $ 25 1.00 .30 1.00 .30 1.00 .30 1.00 .30 2.00 .66 4 Ml 4A 1.00 .30 2.00 .66 2.00 .55 2.00 .66 Dally $ 325.00 360.00 370.00 490.00 545.00 Dally $ .06 .10 .10 .10 .10 .16 4 A .10 .16 •is. .16 Hourly $ 49.00 54.00 56.00 74.00 82.00 Hourly $ .00 .00 .00 .00 .00 .00 .00 .00 .00 Estimated Operating CosVHr. $ 10.30 10.90 11.10 13.35 14.45 fstfmafeo* Operating Cost/Hi: S .00 .00 .00 .00 .00 .00 .00 .00 .00 §2-6 1093 ------- REMEDIATION EQUIPMENT BINS Capacity Material Type Monthly Estimated Operating Weekly Daily Hourly Cost/He Manual Powered, Continued 15 GAL 15 GAL 15 GAL 15 GAL 25 GAL 25 GAL 25 GAL 25 GAL 35 GAL 35 GAL 50 GAL 50 GAL 55 GAL 55 GAL 55 GAL 55 GAL 55 GAL 65 GAL 66 GAL 75 GAL 76 GAL 75 GAL Polyethylene Polypropylene HOPE Polypropylene Polyethylene Polypropylene HOPE Polypropylene HOPE Polypropylene HOPE HOPE Cron-llnfcMJ PE Polyethylene Polypropylene HOPE Polypropylene HOPE HOPE Croa»4inkedPE ^ihiartii rtana iTJiyeviyieiw Polypropylene Cylindrical Storage Cylindrical Storage Rectangular Rectangular Cylindrical Storage Cylindrical Storage Rectangular Rectangular Rectangular Rectangular Utility-Dry Utility-Wet Cylindrical Storage Cylindrical Storage CyNnoncw StoctQO Rectangular Rectangular Utility-Dry Utflity-WM Cylindrical Storage Cylindrical Storage Cylindrical Storage $ 2.00 2.00 2.00 3.00 2.00 3.00 3.00 3.00 3.00 5.00 1.00 2.00 3.00 3.00 4.00 5.00 7.00 1.00 2.00 6.00 6.00 7.00 $ .55 $ .55 .55 .85 .55 .85 .85 .65 .85 1.00 .30 .55 .85 .85 1.00 1.00 2.00 .30 .55 2.00 1.00 2.00 .15 $ .15 .15 .20 .15 .20 .20 .20 .20 .25 .10 .15 20 20 .25 25 .50 .10 .15 .50 25 .50 .00 $ .00 .00 .05 .00 .05 .05 .05 .05 .05 .00 .00 .05 .05 .05 .05 .10 .00 .00 .10 .05 .10 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .00 .05 .05 .00 .00 .05 .05 .05 1903 §2-7 ------- REMEDIATION EQUIPMENT BINS Capacity Material Tfre Monthly WeeUy Dally Hourty Estimated Operating Cost/He Manual Powered, Continued 75 GAL 75 GAL 80 GAL 80 GAL 100 GAL 100 GAL 100 GAL 100 GAL 100 GAL 100 GAL 100 GAL 130 GAL 130 GAL 150 GAL 150 GAL 160 GAL 160 GAL 200 GAL 9AA AaVI 200 GAL 200 GAL 250 GAL HOPE Polypropylene HOPE HOPE Crete-linked PE Polyethylene Polypropylene HOPE noiypropywrw HOPE HOPE HOPE HOPE Crew-linked PE Myprepyiene HOPE HOPE Crott-lnkad PE Pofypropyton* Rectangular Rectangular Utility-Dry UtilHy-Wet Cylindrical Storage Cylindrical Storage Cylindrical Storage Rectangular Rectangular Utility-Dry Utfflty-Wet Utility-Dry Utility-Wat Cylindrical Storage ^^- Jl 1-1 1 GtMfWMA cyiinGnCBi storage Cylindrical Storage Utility-Dry Utility-Wet Cylindrical Storage <%. -It— -1-1 1 ^1 1 1 1 • 1 1 • Cylindrical Storage Cylindrical Storage Cylindrical Storage $ 6.00 9.00 2.00 3.00 8.00 6.00 8.00 9.00 12.00 2.00 3.00 2.00 4.00 9.00 0 AA B.OO 10.00 3.00 4.00 10.00 9.00 11.00 13.00 $ 2.00 3.00 .55 .85 2.00 2.00 2.00 3.00 3.00 .56 .85 .65 1.00 3.00 A AA 2.00 3.00 .85 1.00 3.00 3.00 3.00 4.00 $ .50 $ .76 .15 *> .50 .50 .50 .76 .75 .16 20 .16 25 .76 CA .50 .76 £6 .76 .75 .76 1.00 .10 .10 .00 .05 .10 .10 .10 .10 .10 .00 .05 .00 .05 .10 .10 .06 .05 .10 .10 .10 .15 $ .05 .05 .00 .00 .05 .05 ...06, .05 .05 .00 .00 .00 .00 .05 .05 .00 .00 .06 fir .06 .06 .06 1993 ------- REMEDIATION EQUIPMENT BINS Capacity Material Manual Powered, Continued 250 GAL Polyethylene 250 GAL Polypropylene 350 GAL Cross-linked PE 350 GAL Polypropylene 500 GAL Cross-linked PE 500 GAL Polyethylene 500 GAL Polypropylene 1.000 GAL Polyethylene Type Cylindrical Storage Cylindrical Storage Cylindrical Storage Cylindrical Storage Cylindrical Storage Cylindrical Storage Cylindrical Storage Cylindrical Storage Cylindrical Storage Cylindrical Storage Monthly $ 12.00 17.00 18.00 16.00 21.00 24.00 22.00 34.00 33.00 43.00 Weekly $ 3.00 5.00 5.00 4.00 6.00 7.00 6.00 10.00 9.00 12.00 Dally $ .75 1.00 1.00 1.00 2.00 2.00 2.00 3.00 2.00 3.00 Hourly $ .10 .15 .15 .16 .30 .30 .30 .45 .30 .45 Estimated Operating Cost/He $ .05 .05 .05 .05 .05 .05 .05 .10 .10 .10 OIL/WATER SEPARATORS (Coalescing plate-typ*) Maximum Capacity /nMOutM Ol Outlet Discharge Manual Powered 4 gpm 1.5* • gpm 2* 10 gpm 2* 20 gpm 2.5* 30 gpm 2.5' 40 gpm V 60 gpm 3* 2* Gravity 2' Gravity 3* Gravity 3' Gravity 3' Gravity 3* Gravity 3' Gravity Monthly $ 59.00 115.00 135.00 185.00 260.00 300.00 370.00 Weekly $ 17.00 32.00 38.00 52.00 73.00 84.00 106.00 Dtfy $ 4.00 8.00 10.00 13.00 18.00 21.00 26.00 Houity $ .60 1.00 2.00 2.00 3.00 3.00 4.00 Estimated Operating Cost/He $ .30 .35 .40 .40 .50 .55 .60 1983 §2-9 ------- REMEDIATION EQUIPMENT OIL/WATER SEPARATORS (Coalescing plate-type) Maximum Capacity Inlet/Outlet OH Outlet Electric Powered 10 gpm 2" 3' 20 gpm 2.5" 3" 30 Qpm 2.6' 3' 40 gpm 3- 3- 60 gpm 3* 3* Maximum Flow Rate Maximum Pressure 0-25 dm 28 *H20 26-60 cfm 45 "H20 51-100 dm 52 "H20 101-150 dm 65 'H20 151-200 dm 65 'H20 201-300 dm 90 *H20 301-600 dm 105*H20 601-800 dm 90 'H20 Discharge 1/2 HP Pump 1/2 HP Pump 1/2 HP Pump 1 HP Pump 1 HP Pump BLOWERS fWM 3.600 3.600 3,600 3,500 3,500 3.600 3,600 3,500 Monthly $ 285.00 335.00 405.00 455.00 526.00 Monthly $ 16.00 18.00 20.00 26.00 38.00 62.00 73.00 95.00 Weekly $ 80.00 94.00 115.00 126.00 145.00 Wwwfly $ 4.00 6.00 6.00 7.00 11.00 17.00 20.00 27.00 Daily $ 20.00 24.00 29.00 31.00 36.00 Daly $ 1.00 1.00 2.00 2.00 3.00 4.00 5.00 7.00 Hourty $ 3.00. 4.00 4.00 6.00 5.00 Hourly $ .15 .16 .30 .30 .45 .60 .75 1.00 Estimated Operating Cost/Hr. $ 60 .65 .75 .80 .90 Estunat&J OpemOng Cost/He $ .05 .06 .05 .05 .10 .10 .15 .15 {2-10 1993 ------- REMEDIATION EQUIPMENT GENERAL PURPOSE CONVEYORS HP Electric Powvred 5 6 7 10 10 15 15 20 20 20 25 30 25 25 30 Belt Length 30' 50' 30' 40' SO1 30' 40' SO- SO' 40' 6ff 60' 40' so- so1 00n Iwdv) 18- 18- 24- 24- 24- so- so- so- 36- 36- 36- 36- 42- 42' 42' Capacity 150tph 150 tph 300 tph 300 tph 300 tph 500 tph 500 tph 500 tph 750 tph 750 tph 750 tph 760 tph 1.100 tph 1,100 tph 1.100 tph Monthly $ 820.00 960.00 890.00 990.00 1,065.00 1.015.00 1,065.00 1.160.00 1,100.00 1.175.00 1,200.00 1,275.00 1.440.00 1.470.00 1,515.00 Weekly $ 230.00 270.00 250.00 275.00 300.00 285.00 300.00 325.00 310.00 330.00 335.00 355.00 405.00 410.00 425.00 DaOy $ 58.00 68.00 63.00 69.00 75.00 71.00 75.00 81.00 78.00 83.00 84.00 89.00 100.00 105.00 105.00 Hourly $ 9.00 10.00 9.00 10.00 11.00 11.00 11.00 12.00 12.00 12.00 13.00 13.00 15.00 16.00 16.00 cSwHtffBtf Operating CosVHc $ 2.00 2.20 2.20 2.35 2.45 2.40 2.45 2.60 2.50 2.60 2.65 2.75 4.00 4.05 4.10 1993 §2-11 ------- REMEDIATION EQUIPMENT BELT FEEDERS Belt Length Electric Powered 4' 6' 4' 6' 4' 6' 4' 6' 41 61 4' 6' Decking* Electric Powwrad 14' ir 14' tr Belt Width Horsepower 18" 2 18' 2 24* 3 24- 3 30- 3 30' 3 36* 5 36* 6 42' 7 42' 7 48* 10 48' 10 VIBRATING Screen Site Horsepower 30* 25 30* 25 35' 30 36- 30 7fe» Bett Ben Ben Bett Bett Bett Ben Bett Bett Bett Bett Bett GRIZZLY Monthly Woekfy Dally Hourly $ 310.00 $ 87.00 $ 22.00 $ 3.00 335.00 94.00 24.00 4.00 330.00 92.00 23.00 3.00 350.00 98.00 25.00 4.00 335.00 94.00 24.00 4.00 380.00 105.00 26.00 4.00 360.00 100.00 25.00 4.00 405.00 115.00 29.00 4.00 405.00 115.00 29.00 4.00 435.00 120.00 30.00 6.00 460.00 130.00 33.00 5.00 470.00 130.00 33.00 5.00 FEEDERS Number of Docks Monthly VtoeUy Daly Hourly 1 1 1 1 $ 1.785.00 $ 500.00 $ 125.00 $ 19.00 1.940.00 545.00 135.00 20.00 1,820.00 610.00 130.00 20.00 2.070.00 680.00 146.00 22.00 Operating CosVHr. $ .50 .50 .60 .60 .60 .65 -»*. .65 .55 .60 .60 .60 Ettimtted GwtWc $ 3.46 3.66 3.60 3.76 §2-12 1993 ------- REMEDIATION EQUIPMENT VIBRATING GRIZZLY FEEDERS 0**Unytfi Electric Pmwrad, 20' 141 ir 20' ir 20' 24' 24' 30' 14' ir 14' ir 201 14' ir 20- ir 20* 24' 24' 3ff Scnon Stn Continued 35' 42' 42' 42* 52" 52' 62' 62' 62* 30' 30* 36' 35' 35' 42* 42* 42' 62' 62* 62' 62* 62' Horsepower 30 35 35 35 40 40 40 60 60 25 25 30 30 30 35 35 35 40 40 40 60 60 Number of Decks Monthly 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 $ 2.180.00 1,850.00 1.980.00 2.210.00 2.235.00 2.540.00 4.345.00 4.655.00 5.470.00 1,630.00 1.975.00 1,670.00 2.105.00 2.206.00 1,910.00 2,030.00 2,250.00 £275.00 2,565.00 4,260.00 4.555.00 6,320.00 Wsetsty $ 610.00 520.00 555.00 620.00 625.00 710.00 1.216.00 1,305.00 1.530.00 510.00 555.00 525.00 590.00 615.00 535.00 570.00 630.00 635.00 720.00 1,195.00 1.275.00 1.490.00 DtSy $ 155.00 130.00 140.00 165.00 165.00 160.00 305.00 325.00 385.00 130.00 140.00 130.00 150.00 165.00 135.00 145.00 160.00 160.00 180.00 300.00 320.00 375.00 Houify $ 23.00 20.00 21.00 23.00 23.00 27.00 46.00 . 49.00 58.00 20.00 21.00 20.00 23.00 23.00 20.00 22.00 24.00 24.00 27.00 45.00 48.00 56.00 Esthn&tsd OpsntinQ Cost/He $ 3.90 3.55 3.65 3.90 3.95 4.25 .«£0 6.55 7.40 3.90 4.05 3.95 4.20 4.35 4.00 4.15 4.40 4.40 4.76 6.70 7.05 7.95 1993 §2-13 ------- REMEDIATION EQUIPMENT APRON FEEDERS BeffUnpth Electric Powered 10' 121 6' V Iff 12- 61 8' Iff 6' 8' Iff S V Iff 8' Belt Width SO- SO- so- so- 36- 36- 36* 36- 36- 36- 36- 42' 42- 42- 48* 48' Horsepower 5 S 5 5 5 5 6 6 5 5 5 7 7 7 10 10 7fc» Double Chain Double Chain Double Chain Double Chain Double Chain Double Chain Double Chain Double Chain THpte Chain THple Chain Thpto Chain THple Chain THple Chain THple Cham IHple Chain THptoChaln Monthly S 1,665.00 1.795.00 1.390.00 1.520.00 1,715.00 1,850.00 1.440.00 1.570.00 1,845.00 1,535.00 1.685.00 2,010.00 1.675.00 1.840.00 2,150.00 1,960.00 Weekly $ 465.00 S 505.00 390.00 425.00 480.00 520.00 405.00 440.00 516.00 430.00 470.00 565.00 470.00 616.00 600.00 650.00 DOy 115.00 125.00 98.00 105.00 120.00 130.00 100.00 110.00 130.00 110.00 120.00 140.00 120.00 130.00 150.00 140.00 Hourly $ 17.00 19.00 15.00 16.00 18.00 20.00 15.00 17.00 20.00 17.00 18.00 21.00 16.00 20.00 23.00 21.00 E$tirntted Opening Cost/He $ 1.90 2.00 1.70 1.80 1.95 2.05 1.76 1.85 10.30 8.55 9.40 11.30 9.35 10.30 12.10 11.00 12-14 1993 ------- REMEDIATION EQUIPMENT SCALPING SCREENS Screen Width Eltctrlc Pmnrad 3-0- 3'6' 4'0- (Double Deck) Operating Screen Length HP Monthly Weekfy Dally Hourly Cost/He B'O' 7 $ 340.00 $ 95.00 $ 24.00 $ 4.00 $ .00 8'0* 7 380.00 105.00 26.00 4.00 .00 lO'O" 15 485.00 135.00 34.00 5.00 .00 DRUM DEHEADERS Operating Type Cutter Diameter Drum Gauge Monthly Weekly DtOy Hourly Cost/He Manual Powered Hand Operated Electric Powered Po^ed Air Powered Po^ed HP QaeoBne Powered 6 11 16 N/A AH $ 13.00 $ 4.00 $ 1.00 $ .15 $ .00 lln 18/20 240.00 67.00 17.00 3.00 .15 1ln 18/20 265.00 74.00 19.00 3.00 .15 WALK-BEHIND ROTOT1LLERS OpertSng CM* THWttf) Rotor Diameter Monthly WteUy Daly Hourly CosUHt Mechanical 18* 7* $ 62.00 $ 17.00 $ 4.00 $ .60 $ .40 HydmuSe 24* 14* 206.00 67.00 14.00 2.00 .75 HydmuBc 30* 14* 270.00 76.00 19.00 3.00 1.05 1983 §2-15 ------- REMEDIATION EQUIPMENT SELF-PROPELLED RIDE-ON ROTOTILLERS HP Dnve Tin Width Rotor Diameter Monthly WeeMy Dally Hourly Estimated Operating Cost/He Gasoline Powered 12 12 12 12 19 19 19 24 24 24 24 Manual Reverting 36* Manual Reverting 36* Manual Reverting 42* Manual Reverting 42* Manual Reverting 42" Manual Reverting 42" Manual Reverting 50* Hydrostatic 60" Hydrostatic 50* Hydrostatic 60* Hydrostatic 60* 14" 7" 14' 17' 14' 17' 17' 17' 20- 17' 20" $ 375.00 360.00 380.00 400.00 460.00 480.00 480.00 570.00 585.00 580.00 600.00 $ 105.00 100.00 105.00 110.00 130.00 135.00 135.00 160.00 165.00 160.00 170.00 $ 26.00 25.00 26.00 28.00 33.00 34.00 34.00 40.00 41.00 40.00 43.00 $ 4.00 4.00 4.00 4.00 6.00 5.00 6.00 6.00 6.00 6.00 6.00 $ 1.25 1.25 1.25 1.25 1.70 1.70 1.70 2.10 2.10 2.10 2.10 LOW TEMPERATURE THERMAL DESORBERS (An units Include primary feed hopper and screens, soil conveying equipment secondary feed hoppers and mbdng equipment, controlled weigh batchers, scalping screen, primary desorber unit, secondary vapor treatment (thermal ooddlzer), doth baghouse, treated toil conveying equipment, and control house. Capacity Is based on 12% sod moisture content. Maximum BTU rating Is based on both desorber and coddlzer burners. Fuel costs wfll vary with contaminant type and amount (For example, 10,000/ppm BTEX can reduce fuel requirement by as much as four gallons propane per ton of sol.) Fuel costs assume no recycling of contaminant vapors for use as fuel.) E$amat*t Operating Drum Diameter Drum Length Capacity Maximum BW Monthly Weekly Dafy Hourly Ctut/Hc UquM Propane Oas Powirsd (Operating cost win fluctuate due to seasonally of propane costs.) 6'6' re* 9'6' 25'0' 36-0- 55'0' 25-50 tph 60-75 tph 75-110 tph 37,600,000 75,000,000 120,000,000 $ 26.065.00 $ 7,300.00 $ 1,825.00 $ 275.00 t 270.10 32£90.00 9,040.00 2.260.00 340.00 606.06 37,190.00 10,416.00 2,605.00 390.00 785.90 $2-16 1993 ------- REMEDIATION EQUIPMENT LOW TEMPERATURE THERMAL DESORBERS (All units Include primary feed hopper and screens, soil conveying equipment, secondary feed hoppers and mixing equipment, controlled weigh batchers, scalping screen, primary desorber unit, secondary vapor treatment (thermal oxidizer), cloth baghouse, treated soil conveying equipment, and control house. Capacity Is based on 12% soil moisture content. Maximum BTU rating is based on both desorber and oxldizer burners. Fuel costs will vary with contaminant type and amount. (For example, 10,000/ppm BTEX can reduce fuel requirement by as much as four gallons propane per ton of soil.) Fuel costs assume no recycling of contaminant vapors for use as fuel.) Estimated Operating Capacity Maximum BTU Monthly Weekly Dally Hourly Cost/He Down Diameter Drum Length DtoMlPmwred 5'6- 25'0- re- 35-0- re1 Natural Gat Povwrad 8'e- re- 35-0- re- 25-50 tph 50-76 tph 75-110 tph 25-50 tph 60-76 tph 75-110 tph 37,500.000 $ 26.065.00 $ 7.300.00 $ 1,825.00 $ 275.00 $ 321.00 75,000,000 32,290.00 9.040.00 2.260.00 340.00 606.20 120.000.000 37.190.00 10.415.00 2.605.00 390.00 948.25 37,600,000 26.065.00 7,300.00 1.825.00 275.00 310.60 75,000,000 32,290.00 9,040.00 2,260.00 340.00 589.00 120,000,000 37,190.00 10,415.00 2.605.00 390.00 921.45 SOIL VAPOR EXTRACTION SYSTEMS (Includes moisture separator, automatic shut-off device, air fitter, and Inlet manifold. Skid mounted. Flow Instrumentation and electricity costs not Included.) Estimated Operating Pump Capacity Horsepower Intake Diameter Maximum Vacuum Monthly WteHy Daly Hourly CoaVHc Electric 76 dm 1 (With 20 gallon moMura Mparatoc) 76dm 1 (With 40 gallon moMura •aparatoc) 160dm 2 (With 20 gallon moteture separatee) 160dm 2 (WUh 40 gallon moisture Mparatoc) 48-H20 $ 115.00 $ 32.00 $ 8.00 $ 1.00 $ .30 48*H20 120.00 34.00 9.00 1.00 .30 60-H20 125.00 36.00 9.00 1.00 .30 60'h20 130.00 36.00 9.00 1.00 .30 1083 §2-17 ------- REMEDIATION EQUIPMENT SOIL VAPOR EXTRACTION SYSTEMS (Includes moisture separator, automatic shut-off device, air filter, and inlet manifold. Skid mounted. Flow instrumentation and electricity costs not Included.) Vacuum Pump Capacity Horsepower Intake Diameter Electric Powered (Continued) 250 dm 6 2' (With 20 gallon moisture separator.) 250 dm 5 2* (With 40 gallon moisture separator.) 400dm 10 2* (With 20 gallon moisture separatee) 400dm 10 2' (With 40 gallon moisture separator.) Airflow Number of Baga Horsepom Electric Powered 20.000 CFM 280 80 25.000 CFM 280 100 35.000 CFM 336 170 50.000 CFM 560 210 55,000 CFM 704 230 65.000 CFM 704 270 75.000 CFM 800 280 Maximum Vacuum 90-H20 90-H20 90'H20 90*H20 BAGHOUSES tr Number ol Axle* 2 2 2 3 3 3 3 Monthly Weekly Daily $ 185.00 $ 52.00 $ 13.00 190.00 53.00 13.00 310.00 87.00 22.00 315.00 88.00 22.00 Monthly WeeMy Daly $ 7.130.00 $ 1.995.00 $ 500.00 7,310.00 2.045.00 510.00 8.625.00 2,470.00 620.00 11.355.00 3.180.00 795.00 13,470.00 3.770.00 945.00 13.300.00 3,725.00 930.00 14,510.00 4.065.00 1,015.00 Estimated Operetfao. Hourly Cost/Hr. $ 2.00 $ .35 2.00 .35 3.00 .45 3.00 .45 CMrTUfiVu Operating Hourly CotVHt $ 75.00 $ 12.45 77.00 1Z60 93.00 16.60 120.00 18.95 140.00 24.80 140.00 27.45 150.00 28.65 §2-18 1993 ------- REMEDIATION EQUIPMENT WET SCRUBBERS Air Flow 20.000 CFM 30,000 CFM 40.000 CFM 65.000 CFM 70,000 CFM Horsepower 120 180 230 350 450 Monthly $ 2,410.00 3,100.00 6,390.00 6,825.00 7.405.00 Weekly $ 675.00 870.00 1.790.00 1.910.00 2,075.00 Dfily % 170.00 220.00 450.00 480.00 520.00 Hourly $ 26.00 33.00 68.00 72.00 78.00 C£JVTUU9Cr Opontiny Cost/He $ 5.20 5.85 12.90 13.30 13.80 LOCATORS TTanarnfller Optnting Typ» Rooatvfr Output Output ftmer Source Monthly Weekfy DtSfy Hourly Cost/He Electric towered Magnetic Magnetic and Cable 40 HZ M/A C-Cell Batteriee $ 62.00 $ 17.00 $ 4.00 $ .60 $ .15 40 HZ 82 KHZ OCeO Batteriee 175.00 49.00 12.00 2.00 .25 SKIMMERS (Electric models Include product bladder pump and controller.) Monthly Optathg DOy Hourly CosVHc Manual Poinered 3h tin 1993 DovmhoJe Downhoto Downhole $ 75.00 $ 21.00 $ 6.00 $ .75 $ .06 91.00 25.00 8.00 .90 .05 245.00 69.00 17.00 3.00 .40 §2-19 ------- REMEDIATION EQUIPMENT DOWNHOLE FILTER-SEPARATORS (Includes product pump and controller.) Pump Diameter Electric Powered 4 in 4 in 6tn 6 In Operating Recovery Rate Control Panel Monthly Watty Dairy Hourly CostfHr. .300pm NEMA3 $ 310.00 S 87.00 $ 22.00 $ 3.00 $ .55 .30gpm NEMA7 365.00 100.00 25.00 4.00 .60 .60gpm NEMA3 355.00 99.00 25.00 4.00 .60 .60gpm NEMA7 405.00 115.00 29.00 4.00 .65 SURFACE FILTER-SEPARATORS Estimated Operating Recovery*** Buoy Diameter Monthly Mfevty Daly Hourly Co*t/Ht Electric PtMMmd Sgpm 18 In $ 350.00 $ 98.00 $ 25.00 $ 4.00 $ .50 BLADDER PUMPS Mudmum Flow Re* PumpDdmtttf Ungtfi Estifnettd OptoOng Dtp* Ctptdty Monthly WMdy Mfy Houfy OoH/Hc Air Powered 2gpm (StaNeMcteeO 2gpm (Stainless steel) 2gpm (Stainless eteel) 2gpm (Teflon) 1ln 1ln 1h 1ln 36k) 36k) 36 In 36ln 100' 2S' SO' 100* $ 115.00 $ 32.00 $ 8.00 $ 1.00 1 .40 106.00 29.00 7.00 1.00 .35 105.00 29.00 7.00 1.00 .40 120.00 34.00 9.00 1.00 .40 52-20 1993 ------- REMEDIATION EQUIPMENT BLADDER PUMPS Maximum Flow Rate Pump Diameter Air Powered, Continued 2 gpm 1 in (Teflon) 2gpm 1 in (Tenon) 4gpm iin (Stainless steel) *OP"» 1ln (Stainless steel) 4gpm 1 1n (Stainless steel) 4gpm iin (Teflon) 4gpm 1 1n (TMon) 4gpm 1 1n Hefton) L«n0fn 36 In 36 In 98 In 96 In 08 hi 98 In 98 In 98 In Depth Capacity Monthly 25' $ 110.00 50' 110.00 100' 125.00 25' 110.00 50' 115.00 100' 130.00 25' 115.00 60' 120.00 Estimated Operating WseHy Daffy Hourly Cost/He $ 31.00 $ 8.00 $ 1.00 $ .40 31.00 8.00 1.00 .40 35.00 9.00 1.00 .40 31.00 6.00 1.00 .40 32.00 8.00 1.00 .40 36.00 9.00 1.00 .45 32.00 8.00 1.00 .40 34.00 9.00 1.00 .40 CENTRIFUGAL PUMPS HP Sto GttoQiw Pomrad 3 2" 3 2' 6 2* 6 2' 7 2' 7 2' Capacity 115 gpm 116-gpm 135 gpm 135 gpm 165 gpm 165 gpm Mounting Monthly SMd $ 75.00 IMIer 69.00 SUd 83.00 trailer 100.00 SUd 120.00 trailer 150.00 Estimated Operating WeeUy Daly Hourly Coal/He $ 21.00 $ 5.00 $ .75 $ .35 25.00 6.00 .90 .40 23.00 6.00 .90 .55 28.00 7.00 1.00 .55 34.00 9.00 1.00 .80 42.00 11.00 2.00 .80 1999 §2-21 ------- REMEDIATION EQUIPMENT CENTRIFUGAL PUMPS HP Size Diesel Powered, Continued 3 1.6- 3 1.5' 7 3' 7 3- 10 3- 6 2' 10 3' Maximum Pressure Dn\» 60 pel Direct Current 100 pti Direct Currant 100 pel Highspeed 100 ptl Low Speed 100 pel Synchnnoue 60 pel Variable Speed 100 pal Variable Speed Capacity 85 gpm 85 gpm 250 gpm 250 gpm 300 gpm 135 gpm 300 gpm CHEMICAL Murfmum Flow fitfe 60-500 MLMN 60-600 MLMN 60-600 MLMN 0-60 MLMN 0-60 MLMN 600-1000 MLMN 50-600 MLMN Mounting Skid Trailer Skid Trailer Trailer Trader Trailer METERING WettodPut* Ceramic Ceramic Ceramic Cemmte Ceramic Ceramic Ceramic Monthly $ 72.00 87.00 155.00 170.00 390.00 190.00 360.00 PUMPS Monthly $ 38.00 49.00 44.00 62.00 63.00 64.00 70.00 Weekly $ 20.00 24.00 43.00 48.00 110.00 63.00 100.00 WMMy $ 11.00 14.00 12.00 16.00 18.00 16.00 20.00 DaBy $ 5.00 6.00 11.00 12.00 28.00 13.00 25.00 Da* $ 3.00 4.00 3.00 4.00 6.00 6.00 6.00 Estimated Operating Hourly Coat/He $ .75 $ .35 .90 .40 2.00 .85 2.00 .85 4.00 1.25 2.00 .60 • '" • ^ 4.00 .90 Hourly Cost/He $ .46 $ .10 .60 .10 .46 .10 .60 .10 .76 .16 .76 .16 .75 .15 100 pel Pnoumcttc 0-200 Ceramic 66.00 19.00 6.00 .76 .16 §2-22 1993 ------- REMEDIATION EQUIPMENT DIAPHRAGM PUMPS DfectopoSto Air Powered 3/4' 3/4' f 1* 1-1/4' MM' 1/2' 1/2' r 2' 3' 3' Motor Mit0/ii/ Aluminum Aluminum Aluminum Alumlnim Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Ctptcdty 30 gpm 30 gpm '40 gpm 40 gpm 60 gpm 50 gpm 16 gpm 16 gpm 160 gpm 150 gpm 220 gpm 220 gpm Ball/Dlaphmgm Monthly Noopron6 $ 27.00 Teflon 38.00 Neopiene 29.00 Teflon 47.00 Neoprene 35.00 Teflon 53.00 Neoprene 17.00 Teflon 21.00 NMpmw 89.00 Teflon 67.00 Neoprene 80.00 Teflon 110.00 WeeUfy $ 8.00 11.00 8.00 13.00 10.00 15.00 5.00 6.00 19.00 24.00 22.00 31.00 Daly $ 2.00 3.00 2.00 3.00 3.00 4.00 1.00 2.00 6.00 6.00 8.00 6.00 Houity $ .30 .45 .30 .45 .45 .60 .15 .30 .76 .90 .90 1.00 Cost/He $ .15 .15 .15 .15 .15 .15 .10 .10 JO .20 .20 .25 1993 §2-23 ------- REMEDIATION EQUIPMENT SUBMERSIBLE PUMPS Pump Size ElMtric Povmrad 2' 4- 4- 4" 4' 4- 4' 4' 4- 4' 4' 4- 4* Horsepower Maximum Capacity 2.00 9 gpm .50 7 gpm 1.00 7 gpm 1.60 7 gpm .60 14 gpm 1.00 14 gpm 1.60 14 gpm .50 20 gpm 1.00 20 gpm 1.60 20 gpm .50 32gpm 1.00 32 gpm 1.50 32 gpm Discharge Size 1/2- r 1- 1- 1-1/4- 1-1/4- 1-1/4- 1-1/4- 1-1/4- 1-1/4- 1-1/2* 1-i/r M/r Monthly $ 155.00 99.00 115.00 145.00 100.00 120.00 140.00 99.00 110.00 130.00 99.00 110.00 130.00 WeoUy Dafy Hourly $ 43.00 $ 11.00 $ 2.00 28.00 7.00 1.00 32.00 8.00 1.00 41.00 10.00 2.00 28.00 7.00 1.00 34.00 9.00 1.00 39.00 10.00 2.00 28.00 7.00 1.00 31.00 8.00 1.00 36.00 9.00 1.00 28.00 7.00 1.00 31.00 8.00 1.00 38.00 9.00 1.00 EtOmated Cost/He $ .15 .15 .15 .15 .16 .15 .15 •1.5 .16 .16 .16 .15 .16 THERMAL OXIDIZERS T&npontum Ring* (F) Ductile Powtrtd 1400-1500 (SUd mounted) 1400-1500 fliitor mounted) Maximum Air now 1,000 dm 1,000dm Retention Ttm» 1 Second ISaoond Monthly $ 1,706.00 1,820.00 Mfcety Daly Hourly $ 476.00 $ 120.00 $ 18.00 510.00 130.00 20.00 Cott/Hc $ 2.70 2.85 »2-24 1993 ------- REMEDIATION EQUIPMENT THERMAL OXIDIZERS Temperature Range (F) Maximum Air Flow Retention Time Monthly WeoHy Estimated Operating DaHy Hourly Cost/He Electric Powered (Continued) 1400-1500 (Skid mounted) 1400-1500 (Traitor mounted) 1400-1500 (Sldd mounted) 1400-1500 (Trailer mounted) 250dm 1 Second $ 1,185.00 S 330.00 $ 83.00 $ MOO $ 2.15 250dm 1 Second 1.270.00 355.00 89.00 13.00 2.25 600dm 1 Second 1.350.00 380.00 95.00 14.00 2.35 500dm 1 Second 1.445.00 405.00 100.00 15.00 2.45 CATALYTIC OXIDIZERS (Operating costs do not Include catalyst replacement.) Temperature Range (F) Maximum Mr Flow Catafytt Operating Met Diameter Monthly WseUy Daly Hourly Cost/He 400-000 250dm Platinum Coated (SUd mounted) 400-000 250dm Platinum Coated (Tnier mounted) 400400 600 dm Platinum Coated (SUd mounted) 400400 600dm Platinum Coated (Iraler mounted) 4* $ 1.465.00 $ 410.00 I 105.00 $ 16.00 $ 4* 1,645.00 435.00 110.00 17.00 4* 1,656.00 620.00 130.00 20.00 4* 1,945.00 645.00 135.00 20.00 6.65 7.00 8.25 6.60 1M3 §2-25 ------- REMEDIATION EQUIPMENT FIXED FILM BIOREACTORS (External piping, pump, blower, bacteria and electricity costs are not included.) Diarrwtar Electric Powered 48' 60' 72' 108* 132' HP 65 80 95 OMMU fnowvfvo 74 05 100 276 Height Maximum Air Flow Maximum Water Flow Monthly WeoUy Dairy Hourly T 16 dm 7 gpm 8' 20 dm 12 gpm 9' 30 dm 30 gpm 9' 65 dm 65 gpm 10' 95 dm 95 gpm ROTARY AUGER DRILLS FOR Maximum To/put Maximum Pulldown 3,500 FMbe 10.000 be 6.250 FMbe 25.000 be 10,000 R-lbt 30.000 be 3,600 FMbe 10.000 be 6.250 FHbe 25.000 be 10.000 Ft-b* 30,000 be 20.000 Ft-be 35.000 be $ 450.00 $ 125.00 $ 31.00 $ 5.00 665.00 165.00 46.00 7.00 870.00 245.00 61.00 9.00 1,025.00 285.00 71.00 11.00 1.145.00 320.00 80.00 12.00 TRUCK MOUNTING Monthly VtoeHy Daly Hourly $ 2,435.00 t 660.00 $ 170.00 $ 26.00 4840.00 795.00 200.00 30.00 4.700.00 1.315.00 330.00 50.00 2,660.00 745.00 166.00 28.00 2,810.00 785.00 196.00 29.00 4.925.00 1,380.00 345.00 52.00 8.440.00 2.365.00 590.00 89.00 Esttmattd Operating CoaVHf $ .70 .60 .90 1.00 1.05 cstifttatto Ofxsnting Cott/Hc $ 9.05 10.65 13.30 7.96 6.90 10.85 20.55 (7-26 1993 ------- REMEDIATION EQUIPMENT TRAILER MOUNTED ROTARY AUGER DRILLS HP Maximum Torque Gasoline Powered 30 l.500FMte Diesel Powered 60 LSOOFMbe Maximum Pulldown Tteflw 4.500 Ibs Tandem Axle 4,500 Ibe Tandem Axle Monthly $ 980.00 1.070.00 Estimated Operating WeeHy Duty Hourly Cost/He $ 275.00 $ 69.00 $ 10.00 $ 4.20 300.00 75.00 11.00 4.10 SMALL GENERATORS HP Gasoline Powered 1 1 2 2 3 3 3 3 4 4 6 8 7 7 Output 900W 1.000 W 1.400 W 1.600W 1.600W 2.000 W 2.100 W 2.400 W 2.500 W 3.000 W 3.600 W 4.000 W 6.000 W 6.600 W Monthly $ 60.00 62.00 66.00 68.00 60.00 62.00 67.00 82.00 64.00 92.00 100.00 116.00 125.00 140.00 Opening WHeUy Oily Houity Cost/Hi $ 14.00 $ 4.00 $ .60 $ .30 15.00 4.00 .60 .35 16.00 4.00 .60 .40 16.00 4.00 .60 .50 17.00 4.00 .60 .55 17.00 4.00 .60 .60 19.00 6.00 .76 .60 23.00 6.00 .90 .65 24.00 6.00 .90 .65 26.00 7.00 1.00 .70 28.00 7.00 1.00 .80 32.00 6.00 1.00 .65 36.00 9.00 1.00 1.00 39.00 10.00 2.00 1.15 1003 §2-27 ------- REMEDIATION EQUIPMENT SMALL GENERATORS HP OMOIIIW Prnwrad (ConttniMd) 8 10 13 14 17 17 21 28 DteMl Amwmd 5 6 6 8 60 Output 6,000 W 7,500 W 9,000 W 10,000 W 12,000 W 12.500 W 15,000 W 20,000 W 2,500 W 3,000 W 4.600 W 6.000 W 17,600 W Monthly $ 145.00 175.00 205.00 255.00 290.00 310.00 380.00 565.00 115.00 216.00 260.00 370.00 605.00 MM* $ 41.00 49.00 57.00 71.00 81.00 87.00 105.00 160.00 32.00 60.00 73.00 106.00 170.00 Dalfy $ 10.00 12.00 14.00 18.00 20.00 22.00 26.00 40.00 8.00 16.00 18.00 26.00 43.00 Hourly $ 2.00 2.00 2.00 3.00 3.00 3.00 4.00 6.00 1.00 2.00 3.00 4.00 6.00 Esti/nttod Operating CosVHr. $ 1.25 1.50 1.80 2.06 2.40 2.45 2.90 4.00 .60 .60 .70 .90 4.15 LARGE GENERATORS HP QuellM Powmd 30 36 42 60 67 Output 20 KW 25 KW 30 KW 36 KW 40 KW Month* $ 430.00 446.00 496.00 635.00 555.00 MM* $ 120.00 126.00 140.00 160.00 165.00 My $ 30.00 31.00 35.00 38.00 39.00 Hourly $ 6.00 6.00 6.00 6.00 6.00 Ettlmtttd OotUHt $ 4.30 5.00 5.70 6.66 7.40 82-26 1993 ------- REMEDIATION EQUIPMENT LARGE GENERATORS HP Qasollrw Pmrarad (Continued) 64 70 78 65 92 99 106 121 142 164 176 26 43 67 64 66 107 126 143 160 176 214 280 Output 45 KW 50 KW 55 KW 60 KW 66 KW 70 KW 75 KW 85 KW 100 KW 116 KW 125 KW 20 KW 30 KW 40 KW 45 KW 60 KW 76 KW 90 KW 100 KW 110 KW 126 KW 160 KW 176 KW Monthly $ 605.00 630.00 675.00 705.00 760.00 815.00 865.00 895.00 955.00 1,435.00 1,430.00 560.00 710.00 750.00 860.00 920.00 1,075.00 1,120.00 1.140.00 1.250.00 1.386.00 1,420.00 1.456.00 Waekfy $ 170.00 175.00 190.00 195.00 215.00 230.00 240.00 250.00 265.00 400.00 400.00 155.00 200.00 210.00 240.00 260.00 300.00 315.00 320.00 350.00 390.00 400.00 405.00 Dtfy $ 43.00 44.00 48.00 49.00 54.00 58.00 60.00 63.00 66.00 100.00 100.00 39.00 50.00 53.00 60.00 65.00 75.00 79.00 80.00 86.00 98.00 100.00 100.00 Houity $ 6.00 7.00 7.00 7.00 8.00 9.00 9.00 9.00 10.00 16.00 15.00 6.00 8.00 8.00 9.00 10.00 11.00 12.00 12.00 13.00 16.00 15.00 15.00 Estimated Opening Cost/He $ 8.15 8.85 10.00 10.75 11.55 12.45 13.20 V..86 17.25 20.60 22.05 2.65 3.65 4.35 4.80 6.20 7.60 6.65 9.60 10.90 11.95 13.95 15.90 1993 (2-29 ------- REMEDIATION EQUIPMENT LARGE GENERATORS HP OI«Ml Powtrwl (Continued) 285 320 357 385 428 620 670 640 713 855 900 930 1.050 1.125 1.176 1,260 1.428 Output 200 KW 225 KW 250 KW 270 KW 300 KW 365 KW 400 KW 460 KW 600 KW 600 KW 825 KW 660 KW 750 KW 600 KW 640 KW 900 KW 1,000 KW Monthly $ 1.510.00 1.780.00 1.910.00 1.976.00 2,060.00 2,476.00 2.760.00 3.175.00 3,650.00 4,475.00 4.505.00 4.645.00 4.836.00 4.925.00 5.216.00 6.360.00 6,065.00 WaeHy $ 425.00 $ 500.00 535.00 555.00 675.00 695.00 776.00 890.00 1.020.00 1.255.00 1.260.00 1,300.00 1,355.00 1.380.00 1.460.00 1.600.00 1.700.00 Dally 105.00 125.00 135.00 140.00 145.00 175.00 195.00 225.00 256.00 316.00 315.00 325.00 340.00 346.00 365.00 375.00 425.00 Hourly $ 16.00 19.00 20.00 21.00 22.00 26.00 29.00 34.00 36.00 47.00 47.00 49.00 61.00 62.00 66.00 66.00 64.00 EstifnMt9d OpeaOhg CortHt $ 17.85 20.65 22.75 24.30 26.70 32.00 34.90 41.70 46.00 54.35 57.80 69.66 66.16 70.30 73.30 77.46 67.46 12-30 1993 ------- COST GUIDE FOR REMEDIATION EQUIPMENT AT UST SITES §3, APPENDICES JULY 1993 ------- CONTENTS Section 3: Appendices Title Page Appendix A: Rate Adjustment And Rate Element Tables 3-1 Appendix B: Unit Price Information For Materials Purchased For One Time Use 3-4 Appendix C: Chemical Conversion Factors 3-9 Appendix D: Equivalencies Dl: Weight And Measure Equivalencies 3-10 . D2: Energy Equivalencies 3-12 D3: Mechanical-Electrical Equivalencies 3-12 Appendix E: Power Required For Pumping 3-13 Appendix F: Variables For Pumping Applications 3-15 1983 ------- APPENDIX A RATE ADJUSTMENT TABLES EQUIPMENT TYPES ADSORBERS AERATORS MIXERS BINS/TANKS BLOWERS & FANS CONVEYORS DRUM DEHEADERS ENHANCED VOLITALIZATION DUST COLLECTION LOCATORS, PIPE/VALVE/CABLE OIL SKIMMERS PUMP OXIDIZERS BIOREACTORS WELL DRILLING EQUIPMENT GENERATORS 1984 .852 .901 .925 .907 .920 .931 .944 .927 .913 .873 i .880 .852 .933 .888 .912 .910 Table 1 (1984-1993) 1985 1986 1987 .869 .913 .933 .918 .929 .937 .950 .935 .921 .888 .894 .857 .941 .901 .913 .915 .884 .923 .941 .927 .938 .943 .956 .943 .921 .901 .906 .859 .948 .912 .913 .923 .896 .931 .947 .935 .944 .948 .960 .948 .924 .911 .916 .865 .953 .921 .915 .924 1988 .908 .939 .953 .942 .950 .960 .965 .954 .928 .921 .925 .679 .958 .930 .915 .935 1989 .928 .952 .963 .955 .961 .960 .972 .964 .940 .938 .941 .907 .967 .945 .927 .954 1990 .958 .972 .979 .974 .977 .973 .984 .979 .956 .964 .966 .940 .981 .968 .947 .978 1991 .982 .988 .991 .989 .990 .980 .993 .991 .969 .984 .985 .955 .992 .986 .971 .992 1992 .998 .999 .999 .999 .999 .992 .999 .999 .985 .998 .999 .979 .999 .999 .991 .997 1993 1.000 1.000 1.000 1.000 1.000 1.000 1.000 t.ooo 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1908 S3-1 ------- APPENDIX A RATE ADJUSTMENT TABLES EQUIPMENT TYPES ADSORBERS AERATORS MIXERS BINS/TANKS BLOWERS & FANS CONVEYORS DRUMS DEHEADERS ENHANCED VOLITALIZATION DUST COLLECTION LOCATORS, PIPE/VALVE/CABLE OIL SKIMMERS PUMP OXIDIZERS BIOREACTORS WELL DRILLING EQUIPMENT GENERATORS 1974 .428 .618 .709 .641 .691 .693 .781 .716 .795 .509 .537 .675 .742 .567 .788 .736 Table 2 (1974-1983) 1975 1976 1977 .473 .648 .732 .670 .715 .724 .799 .738 .802 .547 .573 .684 .762 .601 .798 .764 .530 .686 .761 .705 .746 .742 .820 .767 .814 .596 .619 .696 .788 .644 .803 .779 .554 .703 .773 .721 .759 .757 .830 .779 .829 .617 .639 .711 .799 .663 .832 .795 1978 .583 .722 .788 .738 .775 .773 .841 .793 .843 .642 .662 .730 .812 .684 .843 .803 1979 .619 .746 .806 .761 .794 .789 .855 .611 .860 .673 .692 .751 .828 .712 .847 .818 1980 .665 .777 .830 .790 .819 .835 .872 .834 .883 .713 .729 .806 .849 .747 .876 .833 1981 .732 .821 .864 .832 .855 .860 .898 .867 .902 .770 .783 .839 .879 .797 .897 .863 1982 .793 .862 .895 .870 .888 .901 .921 .897 .908 .822 .832 .848 .906 .843 .910 .886 1983 .833 .889 .915 .895 .910 .921 .936 .917* .908 .857 .865 .843 .925 .874 .912 .892 1003 ------- APPENDIX A RATE ELEMENT TABLE Table 3 The Rate Element Table is designed to allow for greater accuracy when adjusting Cost Guide rates and identifying specific cost allowances contained in the rates. The basic Cost Guide rate contains allowances for depreciation, major overhaul repairs, cost of facilities capital (Cfc), and indirect costs. These tables show the percentage of the total Cost Guide rate that each cost allowance comprises. See section 1, "INTRODUCTION," for a complete explanation of the Rate Element Table and sample applications. Equipment types ADSORBERS AERATORS MIXERS BINS/TANKS BLOWERS & FANS CONVEYORS DRUMS DEHEADERS ENHANCED VOLITALIZATION DUST COLLECTION LOCATORS. PIPE/VALVE/CABLE OIL SKIMMERS PUMP OXIDIZERS BIOREACTDRS WELL DRILLING EQUIPMENT GENERATORS Major Depreciation Overhaul .89 .60 .46 .50 .51 .43 .41 .26 .37 .75 .71 .55 .40 .68 .39 .37 .00 .09 .25 .05 .22 .36 .32 .13 .34 .04 .05 .21 .14 .12 .26 .28 Cfc .06 .10 .10 .16 .10 .08 .11 .18 .10 .10 .10 .10 .'!4 .08 .12 .14 Indirect Costs .05 .21 .19 .29 *•» .17 .13 .16 .43 .19 .11 .14 .14 .32 .12 .23 .21 1089 ------- APPENDIX B Unit Price Information For Materials Purchased For One Time Use Bailers TEFLON Standard Top, 1.875" O.D $40.50 Point Sampling Top, 1.875" O.D $67.50 12" Extension Tube, 350 cc, 1.75" O.D $42.40 24" Extension Tube, 700 cc, 1.75".OJ) $83.80 36" Extension Tube, 1.050 cc, 1.75" O.D $98.20 Extension Coupling $18.75 Standard Bottom, 1.875" O.D $37.40 Bottom Emptying Bottom, 1.875" OX) $56.00 Control Flow Bottom, 1.875" O.D $68.90 .75" O.D. x V, 60 cc, complete bailer $129.30 .75" O.D. x 3', 180 cc, complete bailer $164.60 1" O.D. x 1', 80 cc, complete bailer $180.30 1" O.D. x3', 240 cc, complete bailer. $211.00 Economy bailer, 1.75" O.D. x I1, complete $53.50 Economy bailer, 1,75" O.D. x 3', complete $89.90 (Economy bailers include a lifting cap and standard bottom.) Teflon suspension cord $1.10/foot PVC Standard Bailer, 1.66" O.D. x 12", 300 cc $18.20 Standard Bailer, 1.66" OX), x 24", 600 cc $19.25 Standard Bailer, 1.66" OX), x 36", 900 cc $22.00 Standard bailer, 3.5" OJ). x 12", 1,450 cc $42.00 Standard bailer, 3.5" OX), x 24", 2,900 cc $45.20 Standard bailer, 3.5" OX), x 36", 4,350 cc $48.00 (Standard bailers include PVC lifting cap and standard bottom.) PVC valve bottom emptying device, 1.66" OD $28.50 PVC valve bottom emptying device, 3.5* OX) $90.40 Teflon valve bottom emptying device, 3.5" O.D $138.00 1003 ------- APPENDIX B Unit Price Information For Materials Purchased For One Time Use Well Supplies Cement Ready Mix Concrete, 90# bag $3.25 Portland Cement, 90# bag $7.00 Grout Bentonite Grout, 50# bag $22.50 Bentonite Chips, 50# bag $7.50 Bentonite, granular, 50# bag $6.25 Bentonite Donuts, package of four $115.00 Bentonite Tablets, 50# bag $31.00 Grouting Tremie Pipes 5'PVC, 1.3" ID. x 1.05" OJ> $7.25 10'PVC, 1.3" I.D. x 1.05" OD $10.95 Manholes CAST IRON 6" OJ>. x7" deep $49.25 8" OJD. x 8" deep $55.35 12" OJX x 12" deep $77.35 Sand Monterey Sand, 4 x 12 Mesh, 100* bag $6.12 Monterey Sand, 8 x 20 Mesh, 100# bag $4.75 Monterey Sand, 20 x 40 Mesh, 100# bag $4.35 Silica Sand, All Mesh, 100# bag $3.55 Well Caps PLASTIC 2", Locking $15.45 4", Locking $18.15 6", Locking $35.75 193 §3-5 ------- APPENDIX B Unit Price Information For Materials Purchased For One Time Use Well Caps CAST ALUMINUM 2",W/Padlock $16.75 4",W/Padlock $18.75 6",W/Padlock $25.50 8", W/ Padlock $34.50 Well Casing PVC SCHEDULE 40 1" LDx 10' $10.90 1.5" I.D. x W $13.50 2" I.D. x 10' $17.00 4" ID. x 10' $42.10 5" LD. x 10' $58.50 6" LD. x 10' $92.15 PVC SCHEDULE 80 .75" LD. x Iff $11.00 1" LD. x 10* $11.25 2" LD. x Iff $23.55 4" LD. x Iff $58.80 PVC SCHEDULE 80 5" LD. x 10- $95.80 6" LD. x Iff $129.20 STAINLESS STEEL TYPE 304 2" LD. x W $108.50 4" LD. x Iff $260.00 5" LD. x Iff $415.00 6" LD. x Iff $610.00 8" LD. x 10- $850.00 STAINLESS STEEL TYPE 316 2" LD. x Iff $165.00 4" ID. x Iff $310.00 (34 1993 ------- APPENDIX B Unit Price Information For Materials Purchased For One Time Use Well Casing TEFLON SCHEDULE 40 2" I.D. x 10' $301.00 4" I.D. x 10' $925.00 TEFLON SCHEDULE 80 2" I.D. x 10' $395.00 4" LD. x 10' $1,145.00 Well Covers 4" x 51, W/Padlock $56.50 6" x 5', W/ Padlock $76.40 8" x 5', W/Padlock. $114.15 10" x 5', W/Padlock $152.25 12" x 5', W/Padlock $162.75 Well Screen PVC SCHEDULE 40 r ID. x 101 $19.70 1.5" LD. x Iff $25.25 2" LD. x Iff $27.90 4" LD. x Iff $64.05 5" LD. x Iff $85.00 6" LD. x Iff $108.10 PVC SCHEDULE 80 .75" LD. x Iff $20.15 1" LD. x Iff $21.50 2" LD. x Iff $40.85 4" LD. x Iff $97.25 5" LD. x Iff $120.10 6" LD. x Iff $152.40 STAINLESS STEEL TYPE 304 2" LD. x Iff $302.50 4" LD. x Iff $450.00 5" LD. x Iff $580.00 6" LD. x Iff $845.00 8" LD. x Iff $1.545.00 1988 §3-7 ------- APPENDIX B Unit Price Information For Materials Purchased For One Time Use Well Screen STAINLESS STEEL TYPE 316 2" I.D. x 10' $425.00 4" ID. x 10' $590.00 TEFLON SCHEDULE 40 2" ID. x Iff $390.00 4" I.D. x 10' $1,154.50 TEFLON SCHEDULE 80 2" LD. x Iff $517.00 4" LD. x 10' $1,386.00 Miscellaneous Supplies Drum Accessories FILLING FUNNELS 21.5" OJ) $33.10 21.5" OJ>. W/ Flash arrester $121.10 13.5" OJ) $30.35 9" OJ> $7.95 9" OJ> W/ Flash arrester $108.80 Tower Packing POLYPROPYLENE 1", 0-25 cubic feet $45.00/cubic foot 1", 26-100 cubic feet ,. $42.75/cubic foot 1", 101-500 cubic feet $33.75/cubic foot 2", 0-50 cubic feet $18.65/cubic foot 2", 51-1,000 cubic feet $14.90/cubic foot 2", 1,001-2,000 cubic feet $12.65/cubic foot 3", 0-50 cubic feet $10.90/cubic foot 3", 51-1,500 cubic feet $9.90/cubic foot 3", 1,501-3,500 cubic feet $8.50/cubic foot 1803 ------- APPENDIX C Chemical Conversion Factors Constituent* Calcium Iron Magnesium Potassium Sodium Bicarbonate Carbonate Chloride Hydroxide Nitrate Phosphate Sulphate Calcium bicarbonate Calcium carbonate Calcium chloride Calcium hydroxide Calcium sulphate Ferrous bicarbonate Ferrous carbonate Ferrous sulphate Magnesium bicarbonate Magnesium carbonate Magnesium chloride Magnesium hydroxide Magnesium sulphate Potassium chloride Sodium bicarbonate Sodium carbonate Sodium chloride Sodium hydroxide Soldium nitrate Sodium phosphate Sodium sulphate ing/liter to epm 0.0499 0.0358 0.0822 0.0256 0.0435 0.0164 0.0333 0.0282 0.0588 0.0161 0.0316 0.0208 0.0123 0.0200 0.0180 0.0270 0.0147 0.0112 0.0173 0.0132 0.0137 0.0237 0.0210 0.0343 0.0166 0.0134 0.0119 0.0189 0.0171 0.0245 0.0118 0.0183 0.0141 epm to mg/llter 20.04 27.92 12.16 39.10 23.00 61.01 30.00 35.46 17.01 62.01 31.67 48.04 81.05 50.04 55.50 37.05 68.07 88.93 57.92 75.96 73.17 42.16 47.62 29.17 60.20 74.56 84.01 53.00 58.46 40.01 85.01 54.67 71.04 gpg to epm 0.853 0.612 1.406 0.437 0.743 0.280 0.570 0.482 1.005 0.276 0.540 0.356 0.211 0.342 0.308 0.461 0.251 0.192 0295 0.225 0.234 0.406 0.359 0.586 0.284 0.229 0.203 0.323 0.292 0.427 0201 0.313 0.241 epm to gpg 1.172 1.633 0.711 2.286 1.345 3.568 1.754 2.074 0.995 3.626 1.852 2.809 4.740 2.926 3.246 2.167 3.981 5.201 3.387 4.442 4.279 2.465 2.785 1.706 3.520 4.360 4.913 3.099 3.419 2.340 4.971 3.197 4.154 mg/llter to mg/llter CaCo, 2.497 1.792 4.115 1.280 2.176 0.820 1.668 1.411 2.926 0.807 1.580 1.042 £" 0.617 1.000 0.902 1.351 0.735 0.563 0.864 0.659 0.684 1.187 1.051 1.715 0.631 0.671 0.596 0.944 0.856 1.251 0.589 0.915 0.704 epm » equivalent parts per million gpg • grain* per gallon • 17.1 mg/IKer mg/Hter * milligram* per liter mg/Hter CaCo, • milligrams per liter of CaCo, 1083 §34 ------- APPENDIXD1 Weight and Measure Equivalencies Measure of Length 1 Mile = 1,760 yds. - 5,280 ft. = 63,360 Inches 1 Mile = 8 Furlongs = 80 Chains 1 Furlong - 10 Chains = 220 Yds. 1 Chain = 4 Rods = 22 Yds. = 66 Ft. = 100 Links 1 Rod = 5.5 Yds. = 16.5 Ft. Measure of Length—English to Metric 1 Mile - 1.609 Kilometer 1 Yard = 0.9144 Meter 1 Foot » 0.03048 Meter = 304.8 Millimeters 1 Inch = 2.54 Centimeters = 25.4 Millimeters Measure of Length—Metric to English 1 Kilometer^0.6214 Mile 1 Meter = 39.37 Inch « 3.2808 Ft. - 1.0936 Yd. 1 Centimeter = 0.3937 Inch 1 Millimeter - 0.03937 Inch Square Measure 1 Sq. Mile * 640 Acres » 6,400 Sq. Chains 1 Acre » 10 Sq. Chains = 4,840 Sq. Yds. = 43,560 Sq. Ft. 1 Sq. Chain = 16 Sq. Rods = 484 Sq. Yds. = 4,356 Sq. Ft. 1 Sq. Rod = 30.25 Sq. Yds. « 272.25 Sq. Ft. » 625 Sq. Links 1 Sq. Yd. m 9 Sq. Ft. 1 Sq. Ft.«144 Sq. Inches An Acre Is equal to a Square 208.7 Feet per Side Square Measure—English to Metric 1 Sq. Mile « 2.5899 Sq. Kilometers 1 Acre * 0.4047 Hectare • 40.47 Acres 1 Sq. Yard = 0.836 Sq. Meters 1 Sq. Foot • 0.0929 Sq. Meters = 929 Sq. Centimeters 1 Sq. Inch = 6.452 Sq. Centimeters » 645.2 Sq. Millimeters Square Measure—Metric to English 1 Sq. Kilometer = 0.3861 Sq. Mile • 247.1 Acres 1 Hectare » 2.471 Acres • 107,640 Sq. Ft 1 Acre = 0.0247 Acre « 1,076.4 Sq. Ft. 1 Sq. Meter « 10.764 Sq. Ft. -1.196 Sq. Yd. 1 Sq. Centimeter a 0.155 Sq. Inch 1 Sq. Millimeter = 0.00155 Sq. Inch (3-10 ------- APPENDIX D1 Weight and Measure Equivalencies Cubic Measure 1 Cubic Yd. • 27 Cu. Ft. 1 Cubic Ft. B 1,728 Cu. Inches 1 Cord = 128Cu. Ft. 1 Gallon = 0.1137 Cu. Ft. = 231 Cu. Inches 1 Cubic Ft. = 7.48 U.S. Gallons 1 U.S. Gallon = 0.83268 Imperial Gallon 1 Imperial Gallon = 1.2009 U.S. Gallons Cubic Measure—English to Metric 1 Cubic Yd. •= 0.7646 Cubic Meters 1 Cubic Ft. = 28.316 Liters 1 Cubic Inch = 16.38 Cubic Centimeters 1 U.S. Gallon = 3.785 Liters 1 U.S. Quart = 0.946 Liters 1 U.S. Pint« 0.473 Liters 1 Imperial Gallon = 4.542 Liters Cubic Measure—Metric to English 1 Cubic Meter » 35.314 Cu. Ft. ° 1.308 Cu. Yd. = 264.2 U.S. Gallons 1 Cubic Centimeter » 0.061 Cu. Inch 1 Liter « 0.0353 Cu. Ft. - 61.023 Cu. Inches 1 Liter * 0.2642 U.S. Gallon - 1.0567 U.S. Quart Measures of Weight—English and Metric 1 Long Ton * 2,240 Lbs. «= 1016.05 Kilograms 1 Short Ton » 2,000 Lbs. = 907.18 Kilograms 1 Metric Ton - 2204.6 Lbs. 1 Kilogram * 2.2046 Lbs. 1 Lb. = 0.45359 Kilograms Equivalents of Pressure—English and Metric 1 Lb. per Sq. Inch - 0.0703 Kg. per Sq. Centimeter 1 Kg. per Sq. Centimeter » 14.244 Lbs. per Sq. Inch Weights of Diesel Fuel 1 U.S. Gallon « 7 Ibs. average. 1 U.S. Gallon • 3.17 kilograms. 1903 ------- APPENDIX D2 Energy Equivalencies Unit British thermal unit foot-pound horsepower-hour joules calorie kilowat-hour Equivalent" British thermal unit 1 1.285x10-* 2,545 9.481 x 10" 3.968 x 10* 3.413 foot-pound 777.9 1 1.98x10* 0.7376 3.087 2.655 X 10* horsepower- hour 3.929 x 10" 5.051 x 10'7 1 3.725 x10-7 1.559X10* 1.341 joules 1,055 1.356 2.685 X 10* 1 4.186 3.6 x 10* calorie 252 0.3239 6.414x10' 0.2389 1 8.601 x 10* kilowatt-hour 2.93 x 10" 3.766 x 10'7 0.7457 2.778 X10'7 1.163 X1Q-* 1 APPENDIX D3 Mechanical-Electrical Equivalencies Power 1 horsepower (hp) 1 horsepower-second (hp-sec) 1 horsepower-minute (hp-min) 1 horsepower-hour (hp-hr) 1 horsepower (hp) 550 foot-pounds (ft.-lb.) per second (sec) 33,000 ft.-lb. per minute (min.) 1,980,000 ft.-lbs. per hour (hr.) .275 ft.-tons per sec. 16.5 ft.-tons per min. 990 ft.-tons per. hr. 550 tt.-lb. .275 ft.-tons 33,000 tt.-lb. 16.5 ft.-tons 1,980,000 ft.-lb. 990 ft.-tons 746 watts (w) .746 kilowatts (kw) 1 horsepower-hour 1 Kilowatt-hour 1 Ib. per sq. in. 1 in. of mercury 1 in. of water Energy = 2,544 BTU « .746 KW-hr. = 3,413 BTU Pressure 2.0360* of mercury at 32° F. 27.71'of water at 32° F. 2.3091ft. of water at 60° F. 14415. persq. ft. .491 Ib. per sq. in. 5.2 Ib. per sq. ft. .0361 Ib. per sq. in. (3.12 1903 ------- APPENDIX E Power Required for Pumping Gals per Mln. 5 10 15 20 25 30 35 40 45 50 60 70 80 90 100 125 150 175 200 250 300 350 400 500 Theoretical Horsepower Required to Raise Water (at 60 F) To Different Heights 5ft. 0.006 0.013 0.019 0.025 0.032 0.038 0.044 0.051 0.057 0.063 0.076 0.088 0.101 0.114 0.126 0.158 0.190 0.221 0253 0.316 0.379 0.442 0.505 0.632 10ft. 0.013 0.025 0.038 0.051 0.063 0.076 0.088 0.101 0.114 0.126 0.152 0.177 0.202 0.227 0253 0.316 0.379 0.442 0.505 0.632 0.758 0.884 1.011 1263 15ft. 0.019 0.038 0.057 0.076 0.095 0.114 0.133 0.152 0.171 0.190 0227 0265 0.303 0.341 0.379 0.474 0.568 6.663 0.758 0.947 1.137 1.326 1.516 1.895 20ft. 0.025 0.051 0.076 0.101 0.126 0.152 0.177 0202 0.227 0253 0.303 0.354 0.404 0.455 0.505 0.632 0.758 0.884 1.011 1263 1.516 1.768 2.021 2.526 25 ft. 0.032 0.063 0.095 0.126 0.158 0.190 0.221 0.253 0.284 0.316 0.379 0.442 0.505 0.568 0.632 0.790 0.947 1.105 1263 1.579 1.895 2211 2.526 3.158 30ft. 0.038 0.076 0.114 0.152 0.190 0.227 0.265 0.303 0.341 0.379 0.455 0.531 0.606 0.682 0.758 0.947 1.137 1.326 1.516 1.895 2274 2.653 3.032 3.790 35ft. 0.044 0.088 0.133 0.177 0.221 0.265 0.310 0.354 0.398 0.442 0.531 0.619 0.707 0.796 0.884 1.105 1.326 1.547 1.768 2211 2.653 3.095 3.537 4.421 40ft. 0.051 0.101 0.152 0.202 0.253 0.303 0.354 0.404 0.455 0.505 0.606 0.707 0.808 0.910 1.011 1263 1.516 1.768 2.021 2.526 3.032 3.537 4.042 5.053 45ft. 0.057 0.114 0.171 0.227 0.284 0.341 0.398 0.455 0.512 0.568 0.682 0.796 1.910 1.023 1.137 1.421 1.705 1.990 2274 2.842 3.411 3.979 4.548 5.684 50ft 0.063 0.126 0.190 0.253 0.316 0.379 0.442 0.505 0.568 0.632 0.758 0.884 1.011 1.137 1263 1.579 1.895 2.211 2.526 3.158 3.790 4.421 5.053 6.316 60ft. 0.076 0.152 0.227 0.303 0.379 0.531 0.531 0.606 0.682 0.758 0.910 1.061 1.213 1.364 1.516 1.895 2274 2.653 3.032 3.790 4.548 5.305 6.063 7.579 70ft. 0.088 0.177 0.265 0.354 0.442 0.531 0.619 0.707 0.796 0.884 1.061 1.238 1.415 1.592 1.768 2.211 2.653 3.095 3.537 4.421 5.305 6.190 7.074 8.842 Note: For fluid* other than wate; multiply table valuM by specific gravity. In pumping (quids with a viscosity considerably higher than that of watei; the pump capacity and head an> reduced. 16 Calcutta the horsepower tor such fluids, pipe friction head must be added to the elevation head to obtain the total head. IMS 13-13 ------- APPENDIX E Power Required for Pumping Gals per Mln. 5 10 15 20 25 30 35 40 45 50 60 70 60 90 100 125 150 175 200 250 300 350 400 500 Theoretical Horsepower Required to Raise Water (at 60 F) To Different Heights 80 tth 0.101 0.202 0.303 0.404 0.505 0.606 0.707 0.808 0.910 1.011 1213 1.415 1.617 1.819 2.021 2.526 3.032 3.537 4.042 5.053 6.063 7.074 8.084 10.11 90ft 0.114 0.227 0.341 0.455 0.568 0.682 0.796 0.910 1.023 1.137 1.364 1.592 1.819 2.046 2274 2.842 3.411 3.979 4.548 5.684 6.821 7.958 9.095 11.37 100ft 0.126 0.253 0.379 0.505 0.632 0.758 0.884 1.011 1.137 1.263 1.516 1.768 2.021 2.274 2.526 3.158 3.790 4.421 5.053 6.316 7.579 8.842 10.11 12.63 125ft 0.158 0.316 0.474 0.632 0.790 0.947 1.105 1.163 1.421 1.579 1.895 2211 2.526 2.842 3.158 3.948 4.737 5.527 6.316 7.895 9.474 11.05 12.63 15.79 150ft 0.190 0.379 0.568 0.758 0.947 1.137 1.326 1.516 1.705 1.895 2274 2.653 3.302 3.411 3.790 4.737 5.684 6.632 7579 9.474 11.37 1326 15.16 18.95 175ft 0.221 0.442 0.663 0.884 1.105 1.326 1.547 1.768 1.990 2211 2.653 3.095 3.537 3.979 4.421 5.527 6.632 7.737 8.842 11.05 13.26 15.47 17.68 22.11 200ft 0.253 0.505 0.758 1.011 1.263 1.516 1.768 2.021 2274 2256 3.032 3.357 4.042 4.548 5.053 6.316 7.759 8.842 10.11 12.63 15.16 17.68 2021 2526 250ft 0.316 0.632 0.947 1263 1.579 1.895 2.211 2.526 2.842 3.158 3.790 4.421 5.053 5.684 6.316 7.895 9.474 11.05 12.63 15.79 18.95 22.11 2526 31.58 300ft 0.379 0.758 1.137 1.516 1.895 2274 2.653 3.032 3.411 3.790 4.548 5.305 6.063 6.821 7.579 9.474 11.37 13.26 15.16 18.95 22.74 26.53 30.32 37.90 350ft 0.442 0.884 1.326 1.768 2211 2.653 3.095 3.537 3.979 4.421 5.305 6.190 7.074 7.958 8.842 11.05 13.26 15.47 17.68 22.11 26.53 30.95 35.37 4421 400ft 0.505 1.011 1.516 2.021 2.526 3.032 3.537 4.042 4.548 5.053 6.063 7.074 8.084 9.095 10.11 12.63 15.16 17.68 2021 2526 30.32 35.37 40.42 50.53 Not*: For flukto otter than watat; multiply taWa vatoaa by •pacific gravty. In pumping Iqulds wtth • vboostty conaldambly hlghar than that of wttat tha pump capacity and head art raduoad. To calculate tha homepowar tor auch flutta. plpa friction hoad mint oa addad to tha etavatton haad to obtain tha total haad. JM4 1983 ------- APPENDIX F Variables for Pumping Applications Effect of Speed and Impeller Diameter on Centrifugal Pumps Within certain limitations, there are three rules governing the operation of centrifugal pumps: 1. Capacity increases proportionately as the speed or the impeller diameter increases. 2. Head varies as the square of the speed or the square of the impeller diameter. 3. Power varies as the cube of the speed or the cube of the impeller diameter. Atmospheric Pressure Atmospheric pressure at sea level is approximately 14.7 pounds per square inch. This pressure with a perfect vacuum will maintain a column of mercury 29.9 inches high or a column of water 33.9 feet high. Neglecting vapor pressure of the water (see the section on pumping warm water, page 10), this is the theoretical height to which water may be drawn by suction. The practical limit to which cold water (60'F.) can be drawn by suction at sea level is 25 ft., and common sense dictates that the suction line should be kept just as short as the circumstances will permit. It should be understood that it is the pressure or weight of the air that pushes the water up the suction line. In addition, this air pressure must impart velocity to the water to get it into the pump and must overcome the friction resulting from the flow of water in the suction line. Thus, the lower the suction lift, the greater will be the percentage of the air pressure that is available for imparting velocity to the water and overcoming the suction line friction. For this reason, the lower the suction lift, the more water the pump will get. Flow of Liquid in Pipe or Hose Horsepower Formula One horsepower = 33,000 ft.-lbs. per minute theoretical liquid horsepower = GPM x total head (feet) x sp. gr. 3,960 theoretical water horsepower * GPM x total head (feet) 3,960 GPM x IDS, per sq. In. 1,715 brake horsepower * theoretical water horsepower pump efficiency To determine the area of the required pipe to discharge a given volume (gallons) In a fixed time (minutes) at a given velocity: velocity (ft/sec) = GPM x .408 = .321 x GPM (dia. In Inches') Area (sq. in.) pipe area (sq. in.) = .321 x gallons TxVel. (ft/sec) 1909 13-15 ------- APPENDIX F Doubling the diameter of a pipe or cylinder increases its capacity four times. For the same diameter, friction of liquids in pipe or hose increases approximately as the square of the velocity. Pumping Warm Water For a particular temperature, the actual theoretical height that water can be drawn by suction by a perfect vacuum at sea level is obtained by subtracting the vapor pressure (in feet) of water at that temperature from 33.9 feet. For example, at room temperature (72T.), this theoretical limit becomes 33 feet, and at 160T., this limit is 22.9 feet. Since proper allowance must be made for water velocity and friction, the practical limits are less than the theoretical. If the water is not hot enough, it is necessary to place the pump below the level of the water so that there is an actual head on the suction. The following chart gives practical suction lifts and suction heads for pumping water of different temperatures and at different elevations. Effect of Altitude on Pumps When a pump is operated at elevations above sea level, the lower atmospheric pressures encountered have a double effect on the pump performance. 1. The lower atmospheric pressure cannot support as high a column of water so that the maximum practical suction lift decreases. 2. The lower atmospheric pressure reduces the horsepower output of the gas engine, thus causing It to lose speed which results In a loss of capacity and discharge head of the pump. At elevations above sea level, the suction lift on the pump should be reduced accordingly to insure that the same amount of water can get into the pump as would get in at the equivalent sea level lift. The following table gives equivalent suction lifts for various elevations. 13-16 1999 ------- APPENDIX F Equivalent Suction Lifts for Various Elevations Attitude Suction Lifts in Feet Sea Level 10.0 15.0 20.0 25.0 2,000ft. 8.8 13.2 17.6 22.0 4,000 ft. 7.8 11.7 15.6 19.5 6,000ft. 6.9 10.4 13.8 17.3 8,000ft. 6.2 9.3 12.4 15.5 10,000ft. 5.7 8.6 11.4 14.3 When a gas engine driven pump is operated at elevations of 4,000 ft. or over, the engine should be equipped with a high altitude head. However, even with a special cylinder, there is still a power loss of approximately 3% for every 1,000 ft. of elevation. This will result in a loss of speed and a loss of pump performances. The following table gives the loss in performance that can be expected at various elevations. Loss of Performance at Various Elevations Altitude Discharge Head Sea Level 100% 100% 2,000ft. 97% 95% 4,000ft. 95% 91% 6,000 ft. 93% 87% 8,000ft. 91% 83% 10,000 ft. 88% 78% 1983 §3-17 ------- COST GUIDE FOR REMEDIATION EQUIPMENT AT UST SITES §4, GLOSSARY JULY 1993 ------- GLOSSARY Activated Carbon: A granular material produced by the roasting of cellulose base substances, such as wood or coconut shells, in the absence of air. It has an extremely porous structure and is highly adsorbent; H is used to remove organic matter and certain dissolved gases from contaminated groundwater. Aeration: The process of bringing air into contact with water, usually by bubbling air through the water to remove dissolved gases. Air Sparging: A process that involves injecting air under pressure below the surface of groundwater Onto the saturated zone) to produce bubbles that rise and carry dissolved volatile contaminants from the groundwater into unsaturated soils above. These volatile contaminants may then be removed from the soils using a vapor extraction system. Air Stripping: A process in which air and contaminated water are brought into contact in an engineered unit to allow the volatile contaminants to diffuse from the water into the air. Annulus: The space between the drill string or casing and the wall of the borehole or outer casing. Backwash: The process in which filter beds are subjected to water flow opposite to the service flow direction to loosen the bed and flush solid materials accumulated on the resin bed to waste. Baghouses: Dust collection device used primarily in soil treatment, such as low temperature thermal desorption. Air flows into the baghouse and is distributed across the "bags," which are fabric filters that allow for filtration of the air stream. Barite: Natural finely ground barium sulfate used for increasing the density of drilling fluids. Bedrock: A general term for the rock, usually solid, that underlies soil or other unconsolidated material. Bentonite: A colloidal clay, usually made up of the mineral sodium montmorillonite. BioreactoR A vessel constructed specifically to promote the growth of microorganisms that can degrade the contaminants dissolved in the groundwater. Such factors as oxygen levels, temperature, and nutrient levels can be controlled to optimize the efficiency whh which microorganisms degrade the contaminants. Bladder Pumps: Also known as squeeze pumps, bladder pumps operate by the compression of a flexible bladder housed inside the pump. Water enters the bladder 1983 §4-1 ------- L drawa Mpwiurd by sapfflssy fores. Ad!s®iripilD©na = Vajj»®irs Hh@ MS© of asSivsted ^Aoa (mnasiy ------- GLOSSARY transfer pumps to move liquid from one storage area, such as a sump, to another. See also, Electric Submersible Pumps. Chemical Metering Pumps: Used to measure the rate at which nutrients are introduced into bioreactors. Chemical metering pumps operate through a positive displacement piston which, through tight housing tolerances, creates suction on the intake and then forces the fluid (or gas) through the outlet port on the downstroke. Colloid: Extremely small solid particles, 0.0001 to 1 micron in size, which will not settle out of a solution; intermediate between a true dissolved particle and a suspended solid which will settle out of solution. Cone of Depression: A depression in the groundwater table that has the shape of an inverted cone and develops around a well from which water is being withdrawn. It defines the area of influence of a well. Diaphragm Pumps: Diaphragm pumps are used to pump fluids that may contain sediment or other granular material that could damage a centrifugal pump and its impeller. Diaphragm pumps operate with two check valves separated by a diaphragm that moves up and down, creating pressure and suction in the same manner as a piston. As suction is created, one check valve is lifted off its seat while the other is pulled against hs seat, allowing for water to flow into a chamber. As the diaphragm comes down, the first valve reseats and the second is pushed off hs seat, allowing the water to flow out of the chamber and through the system. Downhole Filter-Separators: Used to remove hydrocarbons from groundwater, filter- separators employ an oleophilic (oil-absorbing) - hydrophobic (water-repelling) filter which allows hydrocarbons to enter a collection chamber but repels water. Recovered product typically has less water mixed in with h than when using downhole skimmers. Filter separators also permh the effective recovery of free product when the water table is fluctuating significantly. Drawdown: The distance between the static water level and the surface of the cone of depression. Drill Collar: A length of extremely heavy steel tube. It is placed in the drill string immediately above the drill bit to !*v"in"7^ bending caused by the weight of the drill pipe. Drilling fluid: A fluid used in well drilling operations to remove cuttings from the hole, to dean and cool the bit, to reduce friction between the drill string and the sides of the hole, and to seal the borehole. 1908 §4-3 ------- GLOSSARY Drum Deheaders: Essentially large can openers, drum deheaders are tools for cutting off the tops of drums. Powered units and manual units are available to cut both inside and outside the chime, depending on the need to reuse the drum. Effluent: A waste liquid byproduct from a manufacturing or treatment process, in hs natural state or partially or completely treated, that is discharged into the environment. Electric Submersible Pumps: Electric submersible pumps are used for purging and dewatering of wells and, more recently, for sampling of monitor wells. Because the pumps are capable of being submerged in wells, the pump's energy can be fully devoted to moving the water up instead of to creating a vacuum to prime the pump. Electric submersible pumps utilize impellers to create centrifugal force that creates the water flow in and out of the pump housing. Filter Cake: The suspended solids that become deposited on a porous medium as a solution is filtered. Filter Pack: Sand or gravel that is smooth, uniform, clean, well-rounded, and siliceous. It is placed in the annulus of the well between the borehole wall and the well screen to prevent geologic formation material from entering the screen. Fixed Film Bioreactors: Enclosed chamber with fixed surfaces for the growth of bacteria, a pumping system for the throughput of contaminated water, and an inlet for nutrients required for bacterial cultures. The contaminated water is filtered through the bacteria which digest the hydrocarbons. Flocculation: The agglomeration of finely divided suspended solids into larger, usually gelatinous, particles; the development of a "floe" after treatment with a coagulant by gentle stirring or mixing. Foaming Agent: See surfactant. Formation Stabilizer: Sand or gravel placed in the annulus of a wefl between the borehole wall and the well screen to provide temporary or long-term support for the borehole. Fouling: The accumulation of undesirable foreign matter in filtration media, such as in a packed tower or an ion exchanger, which results in inhibited or retarded flow through the media or reduced operational efficiency of the packed tower or ion exchanger. Groundwater Table: The surface between the zone of saturation and the zone of aeration; the surface of an unconfined aquifer. §44 1803 ------- GLOSSARY Grout: A mixture of cement and water used to fill spaces. Various additives, such as sand, bentonite, and/or hydrated lime, may be included in the mixture to meet certain requirements. Grouting: The placing of grout between the casing and sides of a well bore to a predetermined height above the bottom of the well. This process secures the casing in place and excludes water and other fluids from entering the well bore. Head: Energy contained in a water mass, produced by the water's elevation, pressure, or velocity. Hydration: The taking up of water by a substance through absorption and/or adsorption. Interference: The condition occurring when the area of influence of a water well comes into contact with or overlaps that of a neighboring well, as when two wells are pumping from the same aquifer or are located near each other. Kelly: Hollow steel bar to which power is directly transmitted from a rotary table; its purpose is to rotate the drill pipe and bit. Leachate: Liquid that has percolated through and dissolved soluble components of solid waste. Low Profile Difluser Aerators: Mechanically simple aeration devices used for treating water contaminated with VOCs. The devices are comprised of holding tanks that are frequently separated into compartments by baffles, and a series of difiusers running along the bottom of the tanks. (A diffuser is a device that reduces the velocity of, and increases the static pressure of, a fluid or gas passing through a system.) As contaminated water flows into each compartment of the tank, h is aerated by air pumped through the difiusers, effecting mass transfer and stripping the VOCs. The water flows out of the system in a finished state, and the VOC-contaminated vapor is captured and sent to a vapor treatment system, usually an oxidizer or carbon treatment vessel Low Profile Tray Aerators: Used for treating water contaminated with VOCs. Similar to packed towers, low-profile tray aerators employ a series of trays stacked on top of each other. Each tray has small holes in it that allow pressurized air to flow upward through the holes in the trays and into a stream of contaminated water, creating aeration and enhancing transfer of the VOCs out of the water. The VOC-contaminated vapor flows into a vapor treatment system, such as an oxidizer or a carbon treatment station. Low Temperature Thermal Desorption Systems: A soil remediation technique in which contaminated soils are heated at relatively modest temperatures (200 to 500 degrees C), 1993 §4-5 ------- GLOSSARY typically within a treatment unit, using direct heat, heated air, or steam to volatilize organic constituents and separate them from the soils. The separated or desorbed organic compounds are subsequently collected in a vacuum, then treated or destroyed by a variety of processes. Oil Skimmers - Downhole: Used to remove free-floating hydrocarbon product from the surface of groundwater by skimming. Downhole skimmers are inserted by line into a well and skim free floating hydrocarbons from the top of the water table through the use of a traveling buoy and screen that move with the fluctuation of the water table. When the skimmer has collected its capacity of hydrocarbon, it is emptied by pumping the collected product to a surface storage bin or oil water separator. Oil/Water Separators: Closed boxes used to separate petroleum hydrocarbons from water. Coalescing plates attract the hydrocarbons, enhancing their separation and subsequent flotation. Weirs installed in the unit allow the floating hydrocarbons to spill over into a storage tank, while the water flows under a baffle and out through an effluent outlet. Depending on the level of contaminant removal required, the separated water either may be considered fully treated or may need to be piped to a carbon filtration unit for further treatment. The separated hydrocarbons can frequently be salvaged and reused. Packed Tower Air Strippers: Used to strip volatile organic compounds from a water stream. Influent is pumped to the top of the tower where it is diffused or sprayed over the tower packing. As the water cascades down through the packing material, high pressure air is blown up from underneath the packing. This aeration of the water results in mass transfer of the VOCs from liquid-phase to vapor-phase. The water flows down to a sump in the bottom of the tower, then flows out via either a gravity feed or a pumping system. The VOC-contaminated vapor is routed to a vapor treatment system, usually an oxidizer or a carbon treatment station. Pipe Locators: Battery powered units designed to identify the magnetic field of underground ferrous and nonferrous objects. See also, Cable Locator*. Pugmin Mixers: Large paddle mixing units used to mix additives or nutrients into contaminated soil prior to thermal desorption or bioremediation. Usually electrically driven by a motor on one end of a tub with a discharge outlet at the other end. Radius of Influence: The radial distance from the center of a weH bore to the point where there is no lowering of the water table (the edge of its cone of depression). Recharge: The addition of water to the zone of saturation; also, the amount of water added. 144 1M3 ------- GLOSSARY Redox: A chemical reaction in which an atom or molecule loses electrons to another atom or molecule. Also called oxidation-reduction. Oxidation results from a loss of electrons, while reduction results from a gain in electrons. Residual Drawdown: The difference between the original static groundwater level and the depth to groundwater at a given instant during the remediation process. Rototilltr. Soil mixing device used in land farming. Operated like a lawnmower, it is gas- or diesel-powered and is used to till earth and/or mix in additives. Ride-on versions include a small tractor with a turning till either on the rear or mounted in the middle of the chassis. Sieve Analysis: Determination of the particle-size distribution of a soil, sediment, or rock by measuring the percentage of the particles that will pass through standard sieves of various sizes. Soil Vapor Extraction Systems: A process in which vacuum extraction wells are used to induce air flow through unsaturated soils to vaporize and strip any volatile organic compounds from the soils into induced air streams. The compounds are then captured in the extraction wells and subsequently vented, or they are treated in a vapor treatment system. Static Water Level: The level of water in a weO that is not being affected by withdrawal of groundwater. Steam Stripping: An adjunct to soil vapor extraction, steam stripping is the process of injecting pressurized steam in and around an extraction well's zone of influence. The steam aids in desorbing organic compounds from soil pores and so functions as an in situ soil wash or rinse. The steam vapor and moisture, along with any stripped organics, are then extracted by a soil vapor extraction system. See also, Air Sparging. Surface Filter-Separators: Typically used in trench and pond recovery, surface fiher- separators operate in the same manner as downhole types except that they are larger in diameter and can recover floating product at a faster pace. See also, Downhole Filter- Separators. Surfactant: A substance capable of reducing the surface tension of a liquid in which h is dissolved. Used in air-based drilling fluids to produce foam and during well development to disaggregate days. Thermal Oxidizers: High temperature burners used for destroying VOCs in the vapor phase. IMS §4-7 ------- GLOSSARY Total Dissolved Solids (IDS): The quantity of dissolved material in a sample of water, usually expressed in milligrams per liter (mg/1). It is either a measure of the residue produced by the evaporation of the water sample at 356 degrees Fahrenheit, or for waters that contain more than 1,000 mg/I of dissolved solids, a measure of the sum of the chemical constituents. Trench Linen: Impermeable materials used to prevent contaminated water from percolating back into the soil. Liners are also used as protection in landfills against contaminants leaching out of the refuse and seeping into the sofl and groundwater. While usually made of polyethylene, other materials, such as compacted bentonite, can be used as liners as well. Vadose Zone: The zone containing water under pressure less than that of the atmosphere, including soil water, intermediate vadose water, and capillary water. This zone is bounded by the surface of the land and the surface of the zone of saturation (the water table). Volatile Organic Compounds (VOCi): Carbon containing compounds that readily vaporize (that is, change from a liquid to a gas) at normal temperatures and pressures. Water Table: The surface between the vadose zone and groundwater, that surface of a body of unconfined groundwater at which the pressure is equal to that of the atmosphere. WeD Screen: A filtering device used to keep sediment from entering a water wdL 144 1003 ------- Introduction ------- Equipment ------- Appendices ------- Glossary ------- |