PB8S-183100
      Trickling Filter/Solids
      Contact Process:  Full-Scale  Studies
      Brown and Caldwell,  Pleasant Hill, CA
      Prepared for

      Environmental Protection Agency, Cincinnati, OH
      Apr 86
L
  •X •aptrtmmt «f Commrce
        Ttefc&aJ Wwrna&n Smici

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                                             EPA/600/2-86/046
                                             April  1986
         TRICKLING FILTER/SOLIDS CONTACT PROCESS:
                    FULL-SCALE STUDIES
                            by

Raymond N.  Matasci, Arthur H.  Benedict,  and Denny  S.  Parker
          Brown and Caldwell  Consulting  Engineers
             Pleasant Hill, California  94523

                   Christopher "lempfer
             Robert E. Lee & Associates, Inc.
                Green  Bay. Wisconsin  54306
                  Contract No.  68-03-1818
                      Project Officer

                     James F. Krelssl
               Wastewater Research Division
           Water Engineering  Research Laboratory
                  Cincinnati, Ohio  45268
           WATER ENGINEERING RESEARCH LABORATORY
            OFFICE OF RESEARCH AND DEVELOPMENT
           U.S. ENVIRONMENTAL PROTECTION AGENCY
                  CINCINNATI, OHIO  45268

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                                   TECHNICAL REPORT DATA
                            (Please read Instructions •-.-  1 T  iCOO
                           '..--..   I ,)  I' •<-
ia. DISTRIBUTION STATEMENT


  RELEASE TO PUBLIC
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   Unclassified
21. NO. OF PAGES

     170
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   Unclassified
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   f*,m 2230-1 ;R»». 4-77)   P««VIOUI

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                          DISCLAIMS


    The information  in  this document has been funded wholly or  in
part by the  U.S.  Environmental Protection Agency  under  Contract
No. 68-03-1818  to  Brown and Caldweil.  It has been subject  to the
Agency's peer and  administrative review, and it has been  approved
for publication as  an  EPA document.   Mention  of trade  names
or  commercial  products  does not  constitute endorsement  or
recommendation  for use.
                              ii

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                            FOREWORD
    The U.S. Environmental Protection Agency (EPA) is charged by
Congress  with  proteccing  the nation's land,  air, and  water
systems.   Under a  mandata  of  national  environmental  laws,  the
agency  strives  to  formulate  and implement  actions  leading  to a
compatible  balance  between  human  cictivities and  the ability of:
natural systems  to  support and nurture  lile.    The  Clean Water
Act,  the  Safe  Drinking  Water Act,  and the  Toxic Substances
Control Act are  three  of  che major congressional laws  that
provide the framework for restoring  and maintaining the integrity
of our  nation's water, tor preserving and enhancing the water we
drinK,  and  for protecting the  environment from toxic substances.
These  laws direct  the  EPA to perform  research to define  our
environmental  problems, neasure  the impacts,  arid search  for
solutions.

    The Water  Engineering  Rssearcn  Laboratory  is that  component
of  EPA's  Research  and Development program  concerned  with
preventing,   treating, and  managing  municipal wastewaer
discharges; establishing  fractices to   control  and   remove
contaminants from drinking water and  to prevent its deterioration
during  storage  and  distribution;  and  assessing  the nature  and
controlability  of releases of  f.oxic  substances to the air, water,
and  land  from manufacturing  processes  and subsequent  product
uses.   This publication  is one of  the products of that research
and  provides a vital  communicetion  link  between the researcher
and the user community.

    The purpose of this report is  to provide the  engineering
community and  related  industry a new source of information to be
used in the planning,  design,  anc operation  of present and future
treatment plants that  employ the trickling  filter/solids contact
process.    It  is the  intent   of the manual  to  supplement  the
existing body of knowledge in  this area.


                                Francis T. Mayo
                                Water Engineering Research Laboratory
                               iii

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                           ABSTRACT


    Use  of  the  trickling filter/solids contact  process  has
increased  significantly since  its successful demonsration at
the Corvallis, Oregon,  plant  in 19~9.   The purpose  of the full-
scale studies  was  to document the design  features and performance
of  existing  trickling filter/solids contact  facilities  and
to  gain  more  knowledge about  the  design and operation  of  the
process.

    The studies included a  total  of  29 weeks of field investiga-
tions  at four plants and an analysis of operating  records at
these  and other  plants.   Special studies  addressed  several
issues.   The  primary objectives  included   (1)  defining  the
trickling filter/solids contact process;  (2) assessing the effect
of  cosettling in the  primary sedimentation  tanks  on  primary
treatment  performance; (3) assessing the effect of trickling
filter loading,  contact tank  operating parameters, secondary
clarifier  overflew rate,  and  coagulant addition on trickling
filter/solids  contact performance; and  (4)  assessing flocculation
and soluble BOD removal in the aerated  solids contact tank.

    A summary  of  the  project  results  cind conclusions  follows.
Cosettling  will reduce thickening  costs  but may  affect  pvimary
treatment  performance  and  increase  sludge disposal  costs.
In  the narrow range of  average  trickling  filter organic loadings
studied,  loading exerted  some influence on  performance,  but
primary effluent  suspended  solids and  filter  effluent suspended
solids were  also  important.

    Trickling  filter/solids  contact performance was  relatively
insensitive  to changes in mixeu  liquor SS  concentration  and
secondary overflow rate.  The effect, of  solids retention time on
performance  was also studied.   The majority of the flocculation
in  the aerated solids  contact  tank occurred during the  first
12  minutes of  contact  time  at  Medford.    The  contact  tank
removed an average of 75 percent of the  filter effluent soluble
carbonaceous BOD.

    This  report was  submitted  in  partial  fulfillment of Contract
No. 63-03-1818 by  Brown  and  Caldwell  under the  sponsorship  of
the U.S.   Environmental Protection  Agency.   This  report  covers
a  period trom January  1984 tc  September 1985,  and wo"k  was
completed as of September 30,  1985.

                              iv

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                             CONTENTS
Notice	     ' i
F oreword  	,	,...    iii
Abstract 	     iv
Tables 	„	    vii
Figures 	     ix
Abbreviations  	,	     xi
Conversion Factors  . „	    xii
Acknowleduments 	   xiii

    1.  Introduction  	      1
                Background  	      I
                Description of  the TF/SC  Process  	      2  /
            Comparison  of TF/SC  With Other  Processes  	      4
                Objectives  and  Scope of Work  	      6
                Outline of  the  Report  	      8

    2.  Conclusions	r	      9

    3.  Recommendations 	     12

    4.  Design and Operations Summary	,     14
            Description of  Operating TF/SC  Plants  	     14
                Corvallis,  Oregon	     14
                Tolleson, Arizona	     19
                Oconto  Falls, Wisconsin 	     19
                Chilton, Wisconsin 	     22
                Norco,  California  	     22
                Medford, Oregon  	     25
            Comparison  of Design and Performance  	     25
                Influent Characteristics	     23
                Primary Treatment	     28
                Secondary Treatment 	     28
                Effluent"Quality  	     28

    5.  Description of  FielJ Investigations^.	     31
            Oconto Falls	     31
                Fiel'l  Investigation Schedule  	     32
                Laboratory  and  Field Testing  Program  	     32
            Tolleson  	     35
                Field  Investigation Schedule  . .,	     37
                Laboratory  and  Field Testing  Program  	     39
            Medf ord	     39
                Field  Investigation Schedule  	     39

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                       CONTENTS  (continued)


                 Laboratory and Field Testing  Program	     39
                     Soluble Carbonaceous  BODt^  Profiles  ....     42
                     Supernatant  Suspended  Solids
                      Profiles	     42
                     Clarifier Performance  Profiles  	     42
            Chilton  	     42
                 Field Inv3Stigation Schedule  	     45
                 Laboratory and Field Testing  Program 	     45
            Quality  Assurance Plan . .	     45

    6.  Results  and  Discussion	     48
            Cossttling	     48
                 Primary Sludge Concentration  	     50
                 Suspended Solids Removal	     50
            Trickling Filter Soluble BOD  Removal	     53
                 Soluble BOD5 Removal With  Filter  Depth  ....     54
                 Removal Rates at Medford  and Oconto  Falls  .     56
            Trickling Filter Loading 	„	     56
                 Influence of Trickling Filter  riOD Loading  .     59
                 Influence of Suspended Solids  	,	     59
            Media Type	     63
            Solids Contact Operating Parameters 	     67
                 Solids Retention Time 	     68
                 Mixed Liquor Suspended Solids
                  Concentration  	     72
                 Sludge Volume Index 	     75
            Solids Contact Tank Soluble BOD Removal  	     75
            Aeration Rate and Flocculation	     83
            Secondary Clarifier Overflow Rate  	     89
            Coagulant Addition 	     94
            Summary Discussion	     98

    References 	    101

Appendices
    A.  Treatment Plant Operations Data                        103
    B.  Oconto Falls Field Investigation  Data                  108
    C.  Tolleson Field Investigation Data                      120
    D.  Medford  Field Investigation Data                       122
    E.  Chilton  Field Investigation Data                       128
    F.  Quality Assurance/Quality Control  Plan                 136
                               vi

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TABLES
Number
1
2

3
4

5
6
7
8
9
10

11

12

13

14

15

16


Design Data for TF/SC Plants 	 	 	
Design and Performance Comparison for TF/SC
Plants 	
Oconto Falls Field Investigation Schedule 	
Oconto Falls Field and Laboratory Testing

Tolleson Field Investigation Schedule 	
Tolleson Laboratory and Field Testing Program 	
Medford Field Investigation Schedule 	
Chilton Field Investigation Schedule 	
Chilton Field and Laboratory Testing Program 	
Summary of Tolleson Field Investigation on
Primary Clarifier Performance 	
Soluble BOD Removal With Depth in the First-Stage
Trickling Filter at Tolleson, Arizona 	
Medford and Oconto Falls Trickling Filter
Soluble BOD Removal Data 	
Effect of Trickling Filter Loading on
Oconto Falls Performance 	
Correlations Between Tricklir.g Filter Loading

Summary of Microscopic Examinations for
TF/SC Plants 	
Approximate Distribution of Detention Times for
Solids rn TF/SC Plants 	
Page
15

27
33

34
38
40
41
46
47

49

55

58

60

61

66

69
  Vll

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                       TABLES (continued)
Number                                                       Pag

  17    Correlations Between Solids Contact Operating
          Parameters and Final Effluent Suspended Solids ..   70

  18    Summary of Solur le Biochemical Oxygen Demaad
          Profiles along the Medford,  Oregon, Solids
          Tank ........ . ........................... . .......   81

  19    Effect of  Aeration Rate on Flocculation in the End
          of the Aerated Solids Contact Tank at Medtord,
          Oregon ............................. • ............   84

  20    Effect of  Aeration Rate on FJocculation in the
          Middle of  the  Aerated Solids Contact  Tank  at
          Medfcrd, Oregon .................................   85

  21    Flocculation Profiles  Along Aerated Solids
          Contact  Tank at Medford,  Oregon  .................   87

  22    Secondary  Clarifier  Performance at  Chilton and
          Oconto Falls,  Wisconsin  .................... .....   90

  23    Secondary  Clarifier  Performance at  Medford,
          Oregon .................... ..... ........ -....,   .   91

  24    Sludge Blanket Depths  at It/SC Plants .............   92 ,

  25    Suspended  Solids  Removal and Secondary  Clarifier
          Operations  Summary for Tolleson Full-Scale
          Studies  .........................................   95

  26    Effect of Coagulant Addition on Suspended  Solids
          and  Phosphorus  Concentrations and Removals at
          Oconto Falls,  Wisconsin  .........................   97
                             viii

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                             FIGURES


Number                                                       page

   1    Variations of the TF/SC Process 	    3

   2    Comparison of TF/SC Process and Conventional
          Processes 	    5

   3    Corvallis, Oreuon, Wastewater Treatment Plant
          Flow Schematic	 .   18

   4    Tolleson, Arizona, Wastewater Treatment Plant
          Flow Schematic 	   20

   5    Oconto Falls, Wisconsin, Wastewater Treatment         21
          Plant Flow 55chematic 	

   6    Chilton, Wisconsin, Wastewater Treatment Plant
          Flow Schematic 	, ...	   23

   7    V.orco, California, Wastewater Treatment Plant
          Flow Schematic 	   24

   8    Medford, Oregon, Wastewater Treatment Plant Flow
          Schematic 	   26

   9    Kemmerer Sampler for Supernatant Suspended
          Solids Measurement 	   36

  10    Kemmerer and Soluble BOD Sample Locations Along
          the Aerated Solids Contact Tank at Medford,
          Oregon ,	   43

  11    Kemmerer and Sludge Judge Sample Locations in
          Secondary Clarifier at Medford, Oregon 	   44

  12    Effect of Primary Sedimentation Tank Overflow
          Rate on Primary Sludge Concentration at
          Corvallis, Oregon 	,	*...	   51

  13    Effect of Primary Sedimentation Tank Overflow
          Rate on Suspended Solids Removal at Corvallis,
          Oregon 	   52


                               ix

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                       FIGURES (continued)
Number

  14    Determination of Removal Rate Coefticient Cor
          Tolleson, Arizona
  15    Effect of Trickling Filter BOD Loading on
          Final Effluent Suspended Solids at Corvallis,
          Oregon ........................ , ............ .....   62

  16    Correlation Between Primary Effluent Suspended
          Solids and Trickling Filter Effluent Suspended
          Solids at Medford, Oregon .......................   64
  17    Correlation Between Filter Effluent Suspended
        Solids and Final Effluent Suspended Solids at
        Medford, Oregon 	,.	   65

  1ft    Effect of Solida Retention Time on Final Effluent
          Suspended Solids at Corvallis,  Oregon	   71

  19    Effect of Solids Residence Time on Final Effluent
          Suspended Solids at Medford,  Oregon	   73

  20    Effect of Solids Retention Time on Final Effluent
          Suspended Solids at Tolleson, Arizona 	   74

  21    Effect of Mixed Liquor Suspended  Solids on Final
          Effluent Suspended Solids at  Corvallis, Oregon ..   76

  22    Effect of Sludga Volume Index on  Final Effluent
          Suspended at Medford, Oregon	   77

  23    Soluble BOD5 Profile Along the  Aerated Solids
          Contact Tank at Medford, Oregon  	.......   78

  24    Linear Plot of Soluble BCD Profile for First-            „
          Order Equation at Medford,  Oregon	   80

  25    Schematic of Flocculation in  Aerated Solids
          Contact Tank and Flocculator  Center Well	   88 •

  26    Effect of Secondary Clarifier Overflow Rate on
          Final F*fluent Suspended Solids  at Corvallis,
          Oregon	,	   93

  27    Effect of Secondary Clarifier Overflow Rate on
          Final Effluent Suspended Solids  at Tolleson,
          Arizona	   96

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                          ABBREVIATIONS
activated biofilter
average dry-weather
  flew
biochemical
  demand
oxygen
5-day biochemical
  oxygen demand  in
  mg/1

degrees centrigrade
carbonaceous bio-
  chemical oxygen
  demand
cubic teet
cubic feet per minute
cubic feet per minute
  per 1,000 cu ft

dissolved oxygen

U.S. Environmental
  Protection Agency

degrees Fahrenheit
facultative sludge
  basin
food to microorganism
  ratio
feet

velocity gradient
gallons per day per
  square foot
gallons per minute
  per square foot

hours

pounds
pounds per cubic foot
pound seconds per
  cubic foot
ABF

ADWF


BOD



BOD5
           CBOD
           cu ft
           cfm

           cfm/1,000

           DO


           EPA

           F

           FSB

           F/M
           ft



           gpd/sq ft

           gpm/sq ft

           hr

           Ib
           Ib/cu ft

           lb-sec/
             cu ft
meters
cubic meters per
  square meter per
  second
square meters per
  cubic meter
microns
million gallons per
  day
milligrams per liter
minutes
milliliters per gram
mixed liquor
  suspended solids
                                              m
           nitrogenous
             demand
            oxygen
           peak wet-weather flow
           pounds per day
           pounds per day per
             1,000 cu ft

           seconds
           sludge vo]ume index
           solids retention time
           soluble biochemical
             oxygen demand
           soluble carbonaceous
             biochemical oxygen
             demand
           square feet
           suspended solids

           trickling filter
           trickling filter/
             activated sludge
           trickling filter/
             solids cc ntact
           total suspended solids

           Water Engineering
             Research Laboratory
                                                          m^/m^-sec
                                              m

                                              mgd
                                              mg/1
                                              min
                                              ml/g

                                              MLSS
                        NOD

                        PWWF
                        ppd

                        ppd/1,000
                          cu ft
                        sec
                        SVI
                        SRT

                        SBOD
                        SCBOD
                        sq ft
                        SS

                        TF

                        TF/AS

                        TF/SC
                        TSS


                        WERL
                               XI

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                   CONVERSION FACTORS
      English unit

      in.
      Ib (mass)
      lb/1,000 cu ft
      Ib/ft
      mil gal
      mgd
      pcf
      psf
      sq ft
      sq in
      yard
Multiplier

2.540 x 10-2
0.4536
16.02
1.488
3785
4.383 x ID"2
16.02
4.883
9.290 x ID"2
6.452 x 10-4
.9144
SI unit
m
kg
g/m3
kg/m
HI 3
m3/s
kg/m3
kg/m2
                                            m
Note:  (English unit) x (multiplier) = SI unit

       (SI unit) -j- (multiplier) = English unit
                           xii

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                         ACKNCWLEDGMENTS
    Many individuals contributed to the preparation and review of
this report and  the  field  investigation  that  served as a primary
basis of  tnis project.  Contract administration was  provided  by
the Water Engineering Research Laboratory (WERL) of the Office of
Research  and  Development  of  the  U.S.  Environmental  Protection
Agency in Cincinnati, Ohio.
    CONTRACTOR - AUTHORS

        Brown  and  Caldwell  Consulting Engineers,  Pleasant  Hill,
          California

            Raymond N. Matasci, Task Manager
            Arthur H. Benedict, Project Manager
            Denny S. Parker, Technical Specialist
            Eric F. Mische,  Principal-in-Charge

        Robert E. Lee & Associates, Inc., Green Bay, Wisconsin

            Christopher Kaempfer

    CONTRACT SUPERVISION

        U.S. Environmental Protection Agency, WERL, Cincinnati,
          Ohio

            James F. Kreisslf Project Officer
            James A. Heidman, Project Manager

    SUBCONTRACTORS

        Robert E. Lee & Associates, Inc., Green Bay, Wisconsin
        Jack Muir Enterprises, Tolleson,  Arizona

    FIELD INVESTIGATIONS

        Performance of  the field  investigations required  the
        participation  of many  individuals  and  municipalities.
        Field  investigations  were  conducted at  treatment  plants
        in  Chilton,  Wisconsin;  Medford,  Oregon;  Oconto  Falls,
                              Xlll

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                ACKNOWLEDGMENTS (continued)
    Wisconsin;  and Tolleson,  Arizona.   These  investigations
    could  not  have been  completed without  the commitment
    of staff and laboratory space from the  treatment  plants.
    Robert  E.  Lee &  Associates,  Inc., as  subcontractor,
    conducted   field  investigations  at  Chilton,  Wisconsin,
    and Oconto  Falls,  Wisconsin.   Jack Muir, with  the  assis-
    tance of plant staff,  conducted  field  investigations  at
    Tolleson,   Arizona.   David Jenkins  and  Associates
    performed microscopic examinations and filament  typing  of
    biological  samples.   Brown  and Caldwell,  consulting
    engineers,  served as  the  principal subcontractor and
    performed  the Medford  field  investigations  with the
    assistance  of  plant staff.

TECHNICAL PEER  REVIEWERS

    James A. Heidraan, EPA-WERL,  Cincinnati,  Ohio
    Martin Lang, Camp, Dresser i HcKee, New  York, New York
    H.  David Stensel, University of Washington, Seattle,
      Washington
                          xiv

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                            CHAPTER  1

                           INTRODUCTION
Background

    The evolution of the trickling filter/solids contact process
(TF/SC) has  been rapid  in  recent  years,  but it began  with  the
development of the trickling  filter (TF) process.  The TF process
has  been  usecJ  for  more than  a  century, and  in  tne 1960s,  it
was  the  most commonly used  process  for   treating municipal
wastewater.1  The popularity of the TF process was  due primarily
to  its general  simplicity,  reliability,  and  energy-saving
features.   After  the   adoption  of  uniform  national treatment
standards   by  the U.S.   Environmental   Protection Agency  (EPA)  in
1973,  however,  the TF  process became  less  popular.   Effluent
concentrations of biochemical  oxygen  demand  (BOD)  and suspended
solids  (SS)  from trickling  filter plants did  not  consistently
meet  the  30  milligrams  per  liter (mg/1) limit established  for
secondary  treatment.

    Many  existing TF  plants were faced  <->ith a need  to improve
performance to meet new discharge  requirements  for  secondary  or
advanced treatment.  The wastewater treatment plant  at Corvallis,
Oregon, was  a single-stage  TF  plant  that had to be  upgraded  to
meet new summer discharge requirements of  10 mg/1 for the monthly
averages  of  5-day BOD  (BOD5)  and  SS  (10/10).    To  improve
performance,  the plant was converted to a coupled trickling
filter/activated  sludge  (TF/AS)  plant  with   flocculator  center
wells  in  tne  secondary  clarifiers.   Results of research  at  the
University of California at  Berkeley2  led the  design engineers,
Brown  and  Caldwell,   to believe that   the  plant, could meet
the  10/10  summer  discharge   requirements  without  tertiary
filtration if the secondary clarifier flocculation  features  were
included.

    In  1978  and  1979,  the  Corvallis coupled  TF/AS plant was
operated with  and  without the activated  sludge aeration  tanks.
When  the  activated  sludge aeration  tanks were  out  of  service,
secondary  sludge had to be delivered  to an aerated  return  sludge
channel along  the side  of the activated  sludge aeration  tanks.
The  return sludge  was  aerated  for  about 10 minutes  ,md  then
combined with trickling filter effluent to form  the mixed  liquor
entering the secondary  clarifiers;.  To the surprise of the plant

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staff and  design  engineers,  the  treatment  plant  still produced
an  effluent  that :net  the  summer  discharge  requirements  of
10/10 although  the  return sludge  aeration and  aerated  contact
times  were  relatively  short.3   Earlier  efforts  in  Seattle
pilot studies4  had  been unsuccessful  in  improving  flocculation
of TF effluent  solids  by mixing with  settled  secondary  solids.
For  7  days,  secondary  settled  solids  were   recycled  to  the
beginning  of the transfer  line  between  the  TF and  secondary
clarifier.   No aeration  was provided  and the mixture of trickling
filter effluent and settled  solids was  introduced  into the side
of the secondary clarifier.   Effluent SS increased  an average CL
10 to 13 mg/1  above values obtained  when  solids recycle  was  r,ov
practiced.   In retrospect, this  failure probably occurred  because
aeration was not i
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 THICK LING FILTER
PRIMARY
EFFLUENT ~~~~~"
MODE 1
B
^
SECONDARY
*"*"" T CLAR.FIER fLt>;CULATOR
TANK ^MIXECLICWOS^ / 	 CENTER WELL

WASTE ^
r v 4
1 L

av 7 TREATED
^- "" EFFLIJ4NT
T"
•i-uoat ^RETURN SLUDGE
TRICKLIN
886 ~i
MODE II
T

MOM III
G FILTE
^J
^vvy^
^
^VxVx^
*
i
•ASTE ^ _
SECONO-VRV
CLA"'F1£" FLOCCULATOR
MIXED LKJUOR 	 v / CENTER «ELL

RETURN SLIXXiE ^*»«
AERATION TA/4K
I rr 1 - r— v
\
\ r-> TREATED
f ^1 "* EFFLUENT
mp—
SLUOOE i , I -^RETUMN SLUDGE
MICKLIN
2$
m
O FILTEI
[>x
m
I
WASTE ^
SLUOOE
,...,.. SECONDARY
AEM.TED CLARIFIER t, rrriti itrai
10 IDS 'CONTACT FLOCCULA1OR
*TA»« y— MIXED LMUWI 	 v w^ CENTER WELi.
.i" J •'
L__ L
SO
a' ™2 I -k TREATED
"?•" f EFFLJENT
^r
•^-'RETUHN SLUOOE
ME1 UHN SLUDOE
AEftATION T/WK
TRICKUNQ PH.TER/8OUD9 CONTACT PROCESS (TF/SC) VARIATIONS




    FIGURE 1.  VARIATIONS OF THE TT/SC PROCESS

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the TF  effluent  soluble  6005 must  be removed  in  addition  to
particulate matter,  an aerated solids contact tank is used.   If
particulate removal  is the primary thrust, only  a return  sludge
aeration  tank is required.   A  combination  of  the  two aerated
tanks is  required if a modest amount of soluble  8005  removal  is
needed in conjunction with particulate removal.   The  logic  behind
choosing between different mo^s is discussed in more detail  in
Reference 5.  In  all  tn.tee modes,  the  biological solids must  be
maintained  in an ao-robic  state  to maintain  their  flocculating
properties  by using an aerated  solids contact  tank, a return
sludge aeration  tank, or a combination of the  two.

    The third element in  the  TF/SC prc -ress  is the  flocculation
period.   Flocculation, which  is  initiated  in the contact  tank,
continues  in the clarifier, preferably in a  mildly  stirred
environment of  a center  well.   The  flocculation step  promotes
clear  effluent  and growth of large,  settleable floe that are
removed in secondary clarification—the last step.
             COMPARISON CF TF/SC WITH OTHER PROCESSES
    The  TF/SC process  is  related to  several  conventional
treatment systems, but  significant  differences  exist  among the
systems.   On Figure  2, the  related systems  are shown.   The
systems differ both ir  terms  of  the functions  of  each unit and
the loadings  on each unit.  A5i a point of  comparison, the primary
organic  removal  unit  in the TF/SC  process  is  Mie TF;  8005
loadings are maintained at  relatively low  levels.   The aerated
solids contact tank has  a  low residence  time and is  used  as  a
polishing  unit only  to reduce  8005 and  SS.   The  clarifier
is  usually  designed  with  flocculation  features  to  produce
the highest  effluent  quality  possible  and eliminate tertiary
filtration,  where  it would be required otherwise.

    The TF/AS  process  is  often employed  where  nitrification
is desired.   In  this  process, the functions of organic removal
are more evenly split between  the  aeration  tank  and  TF-   Here,
the TP  is  often  called  a  "roughing  filter" since it  is  only
doing  a  part of  the organics removal job.   In addition  to  a
major  organics  removal function,  the aeration tank  typically
accomplishes  nitrification.    As  opposed  to  the  TF/SC process,
specific attention is not  typically given to floccula'tion of
finely divided  solids in the  aeration  basin.  A conventional
secondary clarifier is usually employed.
    Tha activated  biofilter  (ABF) process is more like the TF/AS
process than the TF/SC process, because 8005 loadings are often
higher on the TF and  the  aeration cank  is designed to do more of

-------
PRIMARY  ,
EFFLUENT
           TRICKLING FILTER


           WASTE
           SLUDGE

A. TF/SC PROCESS (MODE 1)
                                                      SECONDARY
                                                       CLARIFIER
                                     AERATION
                                       TANK
                                             SECONDARY
                                             CLARIFIER
           TRICKLING FILTER
WASTE
SLUDGE'
                                                             RETURN
                                                             SLUDGE
B. COUPLED TRICKLING FIl.TEn ACTIVATED SLUDGE PROCESS
                                                                         TREATED
                                                                        "EFFLUENT
PRIMARY ^l
EFFLUENT ,
WASTE
SLUDGE

s<\
•XXX
X®
pN,
k>
-------
the organics removal  job.   In  some ABF designs, the aeration tank.
is eliminated and the TF  loading  is  reduced.  A design feature of
the ABF process  is the  recycle of sludge over the  media.   This
enhances soluble  organics  removal.

    The conventional   TF  process  is  the  most  similar technology
to  the TF/SC  process.   Here,  TF  organic loadings  for  both
processes are in  the  same  range.   Lacking  a solids  contac~ tank
for flocculation  of dispersed solids, the TF process produces fin
effluent close to the typical EPA limits for secondary  treatment
(30 mg/1  monthly  average  SS and  BOD).   In  colder,  northern
climate?,  conventional  trickling  filters often  do  not  r.eet
secondary  treatment  requirements.   A  Conventional clarifier
is used.

    In summary,  the primary features that distinguish TF/SC from
other processes are:

    1.  Th2 primary  function  of  the contact tank and clarifier
        f locculat ion   features  is to  increase  flocculation  ar.u
        solids capture and  reduce paniculate BOD.

    2.  The majority  of soluble 8005  renoval occurs in the TF.

    3.  Return sludge solids  are mixed  with TF  effluent rather
        than primary  effluent  as  in the ABF process.

    4.  The  aerated   solids  contact tank  is  not  designed  to
        nitrify,  although  nitrification v;.ay occur in  che TF.

    5.  The aerated solids contact time  is  1 hour or less  based
        on total  flow including recycle.

    6.  The solids retention  time  (SRT)  of the aerated solids
        contact tank  is less than approximately 2 days.

Objectives and Scope  of Work

    The main  objectives of  the TF/SC project were  to provide  a
design and performance summary of operating TF/SC facilities and
to conduct special studies tr increase technical  knowledge  about
TF/SC  design  and  operaMon.   The intent was to  provide insight
into  the  design  ana  operation of TF/SC plants  and  to develop
conclusions and  recommendations  relative to  improved design
and operation methods.  The project  was  not intended to produce
a  definitive design manual, since  field investigations  and
operating d.Jta were   limited  relative  to many other processes.
Special consideration was  given to investigating the interdepen-
dence  of  unit processes  applied  in  the  TF/Sv, plants.   Results
presented  in the  report  ^re based on  apt-rating  records  from

-------
full-scale  TF/SC  plants,  project  field  investigations,
other sources.   A more  detailed  description of  the  design  ano
performance  summary and  field  investigations  is presented below:

    1.   Design and  Performance  Summary.  The  purpose  of  the
        design and performance summary was  to  provide  a listing
        of design data for six operating TF/SC plants,  a summary
        of  plant  data,  and  a comparison  between  design  and
        performance for  six facilities.   The six plants included
        in  the  design and performance summary  are located  in
        Chilton, Wisconsin; Corvallis, Oregon;  Medfora,  Oregon;
        Norco, California;  Oconto  Falls, Wisconsin; and Tolleson,
        Arizona.

    2.   Special Studies.   The  special  studies were the main focus
        of  this  project.   In  the  initial  stages  of  the project,
        technical questions regarding  TF/SC  design and  operation
        were formulated,  and  special studies based on full-scale
        field  investigations  and  the  analysis of plant  records
        were developed to  address  technical  issues  of  interest.
        Special study objectives are given below:

        1.  Develop  a definition  thdt  clearly  distinguishes
            TF/SC from related  processes.

        2.  Assess  the  influence  of  cosettling waste  secondary
            solids  with  raw sewage  solids on primary  sedimenta-
            tion tank performance.

        3.  Assess  soluble 8005 removal kinetics  with  TF  depth.

        4.  Assess  the effect  of TF  loading on TF/SC  performance.

        5.  Assess the et'fecc of  media type on aerated  solids
            contact tank performance.

        6.  Assess the  effect of  aerated  solids contact tank
            operating parameters on  TF/SC performance.

        7.  Assess soluble 6005  removal  in  the aerated  solids
            contact tank.

        8.  Assess  the  effect   of  aeration  rate  on  TF/SC
            performance.

        9.  Assess the effect of  secondary  clarifier overflow
            rate on final  effluent quality.

       10.  Assess  the effect of coagulant addition for phosphorus
            removal on TF/SC performance.

-------
The special  study objectives  were accomplished by performing
field  investigations  at  Oconto  Falls,  Wisconsin;  Tolleson,
Arizona;  Medford,  Oregon;  and Chilton,  Wisconsin.   Plant  records
for the  first  three  plants,  along with tecords  from  Corvallisr
Oregon,  were  also  used  in the studies.

Outline  of  the  Report

    This report  presents  its  conclusions and  recomruendat ions
first  in Chapters 2 and 3.    Chapter  4  summarizes  the  design  and
operations  of  six  TF/SC  planes.   This  chapter  presents  the
similarities  and  unique  characteristics of  six operating  TF/SC
plants.   Chapter 5 describes  the individual  field  investigations
performed  at  four treatment  plants  as  part  of  the  special
studies.  Methods  for addressing special study  objectives  and  the
field investination schedules  and sampling programs are also
presented.   Chapter  6  presents  the  results  of  the  special
studies.   Results  are  presented  in the order  that  the specific
unit process  appears in a TF/SC plant.

-------
                             CHAP1EK  ?

                            CONCLUSIONS
    The  evaluation of  plants  records and  special studies
performed  at  operating  TF/SC  plants  showed  that   the  TF/SC
process  rel.aoly  provides high  effluent  quality.    The  process
has been successful  in  a variety of climates and situations and
has been  used to  upgrade  existing  plants;  it may  also  be used
as a  basis for new  plants.   The following conclusions  can bf
drawn  from the  special  studies performed at operating  TF/SC
plants.

    I.  Cosettling—Primary treatment  S3  removal  averaged between
        53 and  62 percent  at  three TF/SC  planes  that cosectle
        and 74  percent  at Medford,  which  does not  cosettle.
        The Medford  removals are  exceptional.    Primary  sludge
        concentrations  were typically  between 3.7 and 5.3 percent
        when   cosettling  was practiced;  concentrations of  5  to
        7 percent are common  when primary  solids  are thickened in
        the primary  sedimentation  tanks  and  cosettJinq  is  not
        practiced.  The use of cosettling may eliminate the need
        for separate  thickeners   but  increases  sludge disposal
        costs.

    2.  TF Soluble BOD  Removal—The  Velz  equation successfully
        modeled  soluble  carbonaceous bODc removai with  depth
        at Tolleson.   Removal  rate coefficients for the  reck
        filter media were  higher  than  for plastic media  and may
        be due  to differences  in hydraulic  residence time or
        differences  in  oxygen   transferred per  unit of  media
        surface area.

    3.  TF Loading — In  the  range of  average  TF 8005 loadings
        studied "under this project (5.8 to 29 pounds per day per
        1,000  cuoic  feet   (ppd/1,000  cu  ft),  BOD5  loading  does
        not always  exert  a  strong  influence on  final effluert
        SS.   Final effluent SS  were  always correlated with TF
        effluent SS,  which are most  sensitive to  primary effluent
        suspended solids concentration.   These results emphasize
        the need for reliable primary  treatment and consideration
        of the effect  of  primary effluent  SS  on final effluent
        quality-

-------
4.  Media Type—The  microscopic  examinations  performed  on TF
    effluents  suggested that  the  floe formed  in  rock  rr.edia
    are more compact  and  less diffuse than  those  formed in
    plastic media.   Additional  data must  be collected to
    confirm difference^    The  filaments  identified in  the
    samples suggest  that a wide diversity of environments is
    present in  the TFs.

5 .  Sol ids Cone act Operat ing Parameters

    a.   Solids  Retention Time--Correlations  between SRT  in
        the aerated  solids  contact  tank  and  final  effluent
        SS were  not  statistically  significant ,=>t  Corvallis
        and Tolleson,  where  rock  filters  precede  the contact
        tank .    Final  effluent  SS  at one plant (Medford)
        with plastic  media decreased with  increasing  SRT
        and produced  a statistically significant  but weak
        correlation.

    b.   Mixed Liquor Suspended Solids--Mixed liquor suspended
        sol ids  (MLSS) concent rations  between  900   and
        2,3CO  mg/1 at  Medford and Tolleson  did  not affect
        final effluent  SS  significantly and  only  produced an
        average  increase of about  2 mg/1 at  Corvallis when
        MLSS concentration  was  increased  from  1,500   to
        7,OOO  mg/1.    The  insensitivity  to  mixed liquor
        level   means  simplification  of  operation,  since
        less attention can  be  given to sludge inventory
        management.

    c.   Sludge Volume  Index—Sludge  volume  index  (SVI)
        valuesvariedErom 60  to  130 ml/g  at Medford  and
        increasing values  were correlated, witli  reduced  tinal
        effluent  £"S  values.   No correlation was  observed  at
        Tolleson  or  Corvallis.  Corvallis and  Tolleson have
        large  flocculator  center  wells  whereas  those   at
        Medford are much smaller.  These results suggest that
        high  SVIs are  advantageous when only  smaller center
        wells are used.

6.  Solids Flocculation--F i e 1 d  test  results at  Medford
    suggest that  the  majority  of flocculation in  the aerated
    solids contact channel occurs within the first 12 minutes
    of  aerated  solids  contact time  in a  channel  that has a
    hydraulic  retention  time of  39  minutes.   Additional
    SS  removal  occurs  in  the  flocculator  center  well.    The
    results agree with  observations at Corvallis,  Oregon,

"/.  Contact Tank  Sol able BOD Removal.  First-order   reaction
    kinet i cs adequa tely  describe  removal.    Although  the
    primary function  of the  contact tank  is  to flocculate  SS
    and particulate BOD, a significant fraction of the filter

                          10

-------
    effluent soluble BOD can be removed.  The Mjdford contact
    tank  removed an  average  of  75 percent  of the  soluble
    carbonaceous BOD in 39 minutes of contact time.

8.  Secondary Clarifier Overflow Rate — Secondary   clarifiers
    th?.t  include inboard  laundets,  high  side''ater  depths,
    suction  tube  or  header  r. luuye  removal  iystems,  and
    flocculator  center wells  are  insensitive  D  1,300  gpd/
    sq  ft  a >-  Ccrvallis and up to 700  gpd/sq  ft  at Tollescn.
    These  ere.  the maximum  overflow rates at  i ne  respective
    plants.   Because  of  the insens i ti vi ty ';o  verflow  rate,
    these  clarifiers  may  be designed  and operated at higher
    overflow rates than previously believed.

9.  Coagulant Addition--Ferric  chloride  addition  in  the
    aerated  solids  contact tank for  phosphorus  removal  does
    not adversely effect TF/SC operation.
                           11

-------
                            CHAPTER 3

                         RECOMMENDAlIONS


    This project has shown that  the  TF/SC  process will produce
a  high quality effluent  if designed properly.   Specific
recommendations for further  work  include extending  knowledge
on  the  effect of  the  TF effluent characteristics on  aerated
solids  contact tank and  clarifier  performance.  Some  of the
data collected during  this  project suggest that fundamental
differences  exist between TF  solids  formed  in  rock  and plastic
media.  More  extensive information  should be collected  on TF
solids   characteristics,  such  as  state  of dispersions, filament
abundance and type, and floe size and shape.   Mor^  evtensive
information  on  solids  characteristics  and  corresponding  solids
contact tank  and secondary  clarifier performance  can  provide a
better  description  of  the  effect  of TF  solids characteristics on
TF/SC design and  performance.

    Addi tional work on  the  effect  of  SRT  on TF/SC  performance
needs  to be done.   Data from this project suggest that  TF/SC
plants  with rock media filters  may  be less sensitive  to SRT,
and  that TF/SC plants with plastic  media are more sensitive.
Differences in sensitivity  to  SRT  may  be due  to fundamental
differences  in filter  solids  characteristics  or  they  may result
from the difficulty in estimating the true SRT.   More extensive
and  frequent  measurements of  solids  in  the  flocculator  center
wells and sludge blankets should be  made to quantify  the total
mass of solids  in  the  secondary  system.   If these measurements
are  made concurrently  with MLSS  measurements,  the  effect
of  including   clarifier  solids  in  SRT computations  on  SRT
correlations with TF/SC performance  could  be  evaluated.

    The effect of cosettling on primary  clarifier  performance has
not  been clearly established.   Significant differences between
primary solids concentrations at  the  plants studied has made
it  difficult  to assess the effect of  cosettling.  Additional
measurements peed to be  made  at one  or  two  other TF/SC plants
that practice  cosettling.

    Tht? operating TF/SC plants  studied  have generally operated
with low  TF  organic  loadings.   Easod  on  results   from  this
project, increases   in  loading caused  negligible  or   relatively
                              12

-------
small increases  in  final  effluent SS.   The TF/SC  process  should
be operated at highar  loadings  to document  its  failure  point  and
limits.    Likewise,  the  secondary  clarifier  performance  liruitr,
should  also  be   tested.    Results  from this  project suggest
the  clarifiers  may  be  able to  operate  a'c  significantly  higher
overflow rates without adverse  effects  on performance.
                               13

-------
                             CHAPTER  4

                   DESIGN  AND OPERATIONS SUMMARY


    The TF/SC process has  been  used  in many different locations
and  situations  to meet different  discharge requirements.   The
treatment plants are located in warm and cold climates and treat
both weak and strong  wastewaters.  The  purpose of this chapter is
to  present  the  characteristics and  features of  six full-scale
TF/SC  plants studied  under  this project and  to compare  and
contrast their design and  performance.   For each TF/SC  plant, a
brief description, summary  of  design data, and  a  comparison of
design criteria  with  actual performance are  presented.


               DESCRIPTION  OF OPERATING TF/SC PLANTS


    Six different TF/SC plants  investigated  in  this  project  are
described in this  section.   Design data for  all of the plants are
given  in  Table  1.   Process loading  factors are presented  in a
subsequent section of this  chapter.   The  description summarizes
the common and distinguishing features  of the six operating TF/SC
plants studied.

Corvallis, Oregon

    The TF/SC process  was  developed  in part  through full-scale
research performed at the  Corvollis,  Oreqon, wastewater treatment
plant  as  described  in  Chapter  1.   The Corvallis TF/SC  plant
(Figure 3) has  an  average  dry-weather  flow (ADWF)  for design of
9.7  million  gallons  per day  (mgd).   The  peak  wet-weather flow
(PWWF) for design  is high  (28.0 mgd}, because a portion  of  the
collection  system is  a combined  sewer and storm drain.   Two
primary sedimentation tanks (one  circular  and  one rectanoalar)
are  used  for  primary treatment.   Corvallis practices ccsettling
of  waste  secondary solids  with  raw  sewage  solids in  its primary
sedimentation tanks.

    The two parallel 8-ft-deep TFs with rack media were  part of
the original Corvallis TF  plant.   The Coivallis treatment plant
operates  in TF/SC  Mode  III,  which  includes a return  sludge
aeration  tank and  aerated  solids  contact tank.   The  actual
detention  times  in  the two tanks  were based  on  the physical
                               14

-------
                 TABLE 1 .  DESIGN DATA FOR TF/SC PLANTS
Eleioenc

Dcsiqn tlow. mqd
ADHF
AWWF
PDWF
PWWF
Design loadings, ppd
BOD, 1,000 Ib
SS, 1,OOO Ib
TKN, as n, Ib
P, as P, Ib
Prellcinary treatment
Influent punplnq
CoBOUnution
Mochanlcal screen
Aerated
Other
Primary sedimentation
Rectangular
Number
Width, f\-
' Length, ft
Sidewater depth, ft
Surface area each,
1.0UO sq ft
Circular
dumber
Diaveter, ft
Sidewater depth, ft
Surface area.
1,000 iq ft
Trickling filter
Number
Depth, tt
Diameter, ft
Media volume, 1.0CKJ cu ft
Media type

Re circulation0
Trickling filter pumps
number'
Capacity each, agd
Intermediate clariCieri"
Circular
Hunber
Diameter, ft
S t'^water dupth, ft
S) rf acs area each.
1,000 >q ft

Ch 1 1 ton"3

0.7BO
1.120

3.210

).Si
1.39
16S
125

No
Yes
No
Yes
No


1
16
80
9

1.3

0
-
-

-

2
4
1UO
62. e
Rock

CK

2/0
2.0


0
-
-

—

Cor va His

9.7
-
"3.4
28.0

10.il
11.5

-

Yei
Yea
Ho
Yes
No


1
31
136
9.5

4.2

1
85
9

5.7

2
8
16J
321
Rock

CD

2/0
11. S


0
-
-

~
Wa s ' *-w* te r
Hertford

lfc/20E

.
60

35/41
28/31 .8

-

No
ie»c
Yes
Yes
No


2
39
225
9.5

8.8

0
.
-

-

1
i4
140
J15
Plastic

CR

1/1
15


0
-
-

•
treatment
Norco

0.50
-
1.0
1.5

1, ISO
', 250

-

No
Yes
ro
No
No


0
-
-
-

-

1
35
9

0,96

1
5
55
11.9
Rock

CR+l't

1/0
0.43


0
-
-

•
plan t
Oconto falls

O.J75
0.500

0.750

0.67
0.79

20

No
Yea
No
No
Nc


0

-




1
36
6.25

1,0

2
6
38
13. b
Rock

Ol+PF

1/1
0.72


0
-
-

~

To I l^son

8.3

12.9
17.7

23.95
21 .61

-

No
No
Yes
No
Yus


3
19
150
9.0

2.8

0

-

-

1/2"
20/7
13S/135
286/200
Plastic/
rock
CR/CR

2/1-2/19
7.5/8.0


2
80
8/12

S.O
(continued)
                                     15

-------
          TABLE I. DESIGN DATA FOR TF/SC PLANTS (CONTINUED)
EU'Hi-nt

Activated sludge aeration
tanks
Nunber
U-nqth, ft
Width, ft
fldevate- depui, ft.
Total volume,
1,000 cu ft
Solids contact system
operating mode
Return sludge aeration
tank
Number
Length, ft
Width, ft
Depth , f t
Volume, cu ft
Aerated colids contact
tank
Number
Length, ft
Width, £t
Depth, ft
Volume, cu ft
Aeration system
Type'
Aeration rate, elm/
1,000 cu ft
Return sludqe system
Secondary clarification
Cirvnjlar
Number
Diameter, ft
Sidewater depth, ft
Surface area,
1,000 sq ft
Heir location*
Sludgi collector11

Flocculator center veil
Diameter, ft
Skirt d*pth, ft
Hechanical fioc-
cu la tort
Tertiary filter
Munber
Surface area, eq ft
Media
Type
Depth, Inches

Chilton*


-/ '
40/49
20/16
12. 5/9. i

37.5

I or III


0

-

-


1
224
J
4
2, '088

FB -domes

50
ft


2
50
16

3.93
IB
SH


20
to

0

0
-

-
-

Corvdllis


2
156
4O
tb

187.2

III


1
88
6
5
J.640


1
-
-i
-i
:,7oo

CB

-X
PP


2
115
18

20.0
IB
ST


40
12

*

0
.

-
-

Me-dford


2
:i60
40
15

4,32

I


0
-

-
-


1
795
-i
-i
42, 800

FB -tunes

60
C


4
90
15

25.4
IB
ST-3
SH-1

30
»

0

0
.

.
-

Norco


0
-
-
-

-

II


1
11.7
5
5.5
320


0
-
-
-
-

CB

-X
C


1
35
9

0.96
V
ac


_
_

0

1
165

tend
10

Oconto F'dlln


0
-
-
-

-

I


0
-
-
-
-


1
29
3
A
348

FB- tubes

85
rp


1
40
15

1.26
IB
ST


16
9

2

0
_

_
-

To] Leson


O

-
-



I


0
-
-

-


1
95
10
10
9,500

CB

51
rt


2
110
16

19.0
IB
SH


40
10

0

0
.

_
-
(continued)
                                  16

-------
              TABLE  1 .   DESIGN DATA FOR T'i/SC  PLANTS  (CONTINUED)
                                                     MA is tew A ter treatment plant
                              Chilton*
                                          Corvallls     Hedforf     Morco     Oconto Fdli»     Tolle»on
Chlorine contact tank
Number
Vo lume , 1 , OOO cu 1 1
Effluent quality require-
ments0
BOD5, og/l
_«p*nded solids, eg /I
Total phosphorus.
mo/1 a. P
HHj, s.g/1 as H
Conforms
Chemical systems
Phosphorus removal
Suspended solids removal
Solids handling
Anaerobic digestion
Aerobic digestion
S ludge lagoon
Liquid disposal
Belt filter press
Coeettllng''
Drying beds

2
8. /


10
\0

1
S/15P
-

Yes
No

Yes
NCI
No
Yes
No
fes
No

1
99.8


u
10/2 j

-

200

No
Yes

Yes
No
Yes
Yes
No
Yes
No

1
5S.O


20/30*'
20/30^

-
-
-

No
No

Yes
Yes
Yes
Ho
No
No
Yes

1
3.70


20
M

-
14
2.?

No
Yes

Yes
No
Ho
No
No
Yes
Yer,

1
2. BO


30
30

1
-
•"MJ

Yea
No

Yes
^0
No
Yes
No
Yes
No

-
Outtall


30
30


-
-

No
No

ttf
No
Ye.t
Yes
Yes
Yes
(es
*Chilton normally operates In th>« TF/AS  mode.
^Second value for canning season.  Plant may opar«te in TF/AS mode as flows and
 loads approach design Units.
C8tandby service.
"^First-stage tvtckling filter/»econd stage  trickling filters.
*CR - constant, recirculatlon, CB>FP - constant  recirculotion plus forward flow.
* Pr ima ry/standby.
9(Pirst-stage pomps)  - (s«^-aJ-«taqe pumpc).
"Located betw.en first- and «econd-stagr trickling filters.
^Dimensions not constant.
3CB - coarse bubble,  PB - fine bubble.
* Information not available.
lpp - flow proportional, C - constant rate.
•IB - Inboard, P - peripheral.
"ST - suction tube, SB - suction healer,  SC - scrjper.
°Monthly averages except vee&ly Averages for Chi Icon.  Coliform limitations are based
 on Mdian instead ct a»»tge.
PSummer/winter.
''cosettling of waste  wcondary solid" vith  raw  newag-i solids in primary sedlsentation tanks.
                                                  17

-------

-------
constraints of  the activated sludge  t -anst'er  channels  designed
for  the coupled  TF/AS  process    Secondary  clarification  is
performed  in  two  18-ft-deep  clarifiers  that include flocculator
cei ter wells,  inboard effluent launders, and suction tube sludge
removal systems.   The plant  has an excellent operating record and
consistently meets  its  summer discharge requirement of  10  mg/1
for  LODs  and  SS   (10/10) and  its  25/25  requirement  during other
times of the year  (sea Table  A-l).

Tolleson, Arizona

    The  Tolieson  treatment plant  was  originally  a two-stage
TF plant  that  was built in  part  t.o  help  treat local industrial
fJows  (primarily  meat-packing waste)  as  well  as  residential
flows.  The plant was later expanded to  8.3 mgci and  converted  to
the  TF/SC  process  (Figure  4).   Primary  treatment and cosettling
are  performed in  three  rectangular sedimentation  tanks.  The
two-stage TF system is used  in the TF/SC process and  includes one
20-ft-deep plastic  media  filter followed by  two intermediate
clarifiers and two  7-ft-deep rock media  filters.   The plant
operates in r.'F/SC Mode I and provides about 9  minutes of aerated
solids  contact time at 33  percent solids recycle flow and  a
design flow of 8.3 mgd.   The  two secondary  clarifiers are similar
to  those  used at Corvallis  except  mechanical  fiocculators
were  not  included  in the Design.   Although the  plant  discharge
requirement is 30/30, the plant was designed to meet  15/15 at the
city's  request.    The plant  experiences  rfide fluctuations  in
influent  strength  because  of the  industrial  lead  fluctuations.
Variations in  effluent quality do  occur, but monthly  averages for
8005 and SS ar& almost always below  15 mg/1 (see Table A-5).

Oconto Falls,  Wisconsin

    The Oconto Falls  treatment  plant was  originally a  TF plant
wj.tn  a  single-stage  TF  process.    The Oconto  Falls  TF/SC plant
(Figure 5)  is  small  with a  design  tlow of 0.375 mgd.   Primary
clarification  and  anaerobic  digestion  are  combined   in  one  unit
called  a  clarigester.   Raw sewage  and waste  TF/SC solids are
settled  and digested  in the clarigester.  The two 6-ft-daep,
rock media  TFs  operate  in  parallel  and are covered for  winter
protection.   The aerated  solids contact  tank for  this  Mode  I
TF/SC plant is an  upflow/downflow tank adjacent to the  Fecondary
clarifier.   At design flow, approximately  8 minutes of contact
time is provided  in  th°  aerated  solids contact  tank.   The single
secondary  clarifier  has  the  same  floccuiation features  as  the
Corvallis  clarifisrs  including  mechanical fiocculators.  The
effluent discharge requirements  for  Oconto  Falls are 30  mg/1 for
8005 and SS and 1  mg/1  for  total phosphorus.  Table A-4  documents
Oconto  Falls  plant  performance.   Effluent concentrations are
                               19

-------
NJ
       TNEATMENT
       HAW iBf t m NT
                                                                                 ^ DCWATEREO SLUOOc
                                                                                   1O DISPOSAL
                                                          MECIRCULATIOM
                                                          PVJMTt
                                                                                              flECIRCULATION
V,
f
• Oil
T
ySCUM PUMf»
ttiMAHV
ANMI3I


P^^»
' 1
                                 FIGURE 1.  TOLLESON, ARIZONA. WASTEWATER
                                      TREATMENT PLANT FLOW SCHEMATIC

-------
K)
                                                                                           OISCHARGC
                                                                                           TO OCONTO
                                                                                           RIVER
                            FIGURE 5.  OCONTO FALLS, WISCONSIN. WASTEWATER
                                   TREATMENT PLANT FLOW SCHEMATIC

-------
slightly higher during winter months.   The  phosphorus  requirement
is met  by  adding ferric cliloride  to  the aerated solids  contact
tank.

Chilton, Wisconsin

    The  Chilton  treatment  plant  is  a  0.78-mgd  TF/AS plant
(Figure 6)   that  has  the  facilities  to operate as a TF/SC plant.
Two 4-ft-doep, rock  media  TFs operate in parallel and  typically
discharge flow to  the aeration tanks.   In  the TF/AS mode, flow
passes thtough the activated  sludge  tanks and  then to  the  contact
tank  (distribution channel).    Fout  accation t"«nkq are  available
and either  4,  2, 1,  or  none  of  the tanks  may be used.   In the
TF/SC  mode,  the activated  sludge tanks  are  bypassed  and  TF
effluent is  carried  directly to the  contact  tank.   The  aerated
solids contact tank  is a 224-ft-long channel located between the
last  aeration  tank and  the secondary  clarifiers.   Prior  to this
project, the  plant  had  never  operated  in  the TF/SC  mode.   The
secondary  clarifiers  include inboard  effluent launders,  high
sidewater depths  (16  ft),-  suction header sludge removal systems,
and flocculator  center  wells like  the  Corvallis,  Tolleson, and
Oconto Falls clarifiars.

    Chilton has one of the most stringent discharge requirements
in Wisconsin  and must produce effluent with  weekly  averages  of
BODj  and SS that are less than  10  rag/1.   The summer discharge
requirement for ammonia  is  6  mg/1, which must be met despite high
nitrogen loads.  In the  coupled TF/AS mode,  the plant has met its
stringent discharge requirements, although high concentrations of
heavy metals in the raw  waste have caused som&  permit violations.

frorco, California

    The Norco  wastewater treatment plant  has  a design  flow  of
0.50  mgd and  only provides  treatment for  the  California State
Rehabilitation Centsr, a penal institution.   The  waste strength
is higher than anticipated in design  and is typically variable.
The Norco  plant  has boon  classified  as a  TF/SC Mode  II plant
(return  sludge  aeration  only),   although  the process  flow
schematic (Figure 7)   is  unique in  some  respects.   The aeration
tank used for  return  sludge  also  receives  a small,  but variable
amount  of  primary effluent.   The combination  is  mixed  with
TF effluent  prior  to entering the  secondary  clarifler.   Unlike
secondary clarifiers   at  other TF/SC  plants studied,  the Norco
secondary clarifier has  peripheral  effluent launders,  a scraper
sludge removal system, no center \»reil, and is relatively shallow
(9 ft).  Tertiary filtration  is used at this plant to polish the
effluent.   With  the help of  tertiary filters,  the plant has
consistently met   its  20  mg/1 discharge requirement for  SS, but
has occasionally exceeded  its BODc  discharge  requirement  of
20 mg/1 (Table A-3).
                              22

-------
K)
                                                                  ACTIVATED I i
                                                                  SLUDGE  )•**"
                                                                  TANKS 14)
                                                                           A£HATiO
                                                                           SOLIU4 CU—iCT
                                                                           TANK
DISCHARGE
TO MANITO*AC
RIVtR
                         FIGURE 6.  CHSLT'JN, WISCONSIN, WASTEWATER TREATMENT PLANT
                                                  FLOW SCHEMATIC

-------
                                      iotios
                                      TO LAND DISPOSAL
                                                                         DISCHARGE
                                                                        • TO SANT1 AHA
                                                                         RIV6R
FIGURE 7. NORCO, CALIFORNIA, WASTEWATET* TREATMENT PLANT
                       FLOW SCHEMATIC

-------
Medford,  Oregon

    The Bedford  plant was  originally  an activated sludge  plant
that was recently converted to a coupled TF/AS system  (Figure  8).
After operating  in  the TF/AS mode for  about  5  months,  operators
switched  the  treatment plant  to TF/SC by  employing  channels
along the perimeter ot  the  activated sludge  tanks  as  the  aerated
solids  contact  tanks.   Primary  treatment  is  performed in  two
parallel rectangular sedimentation tanks; unlike the other plants
studied,   resettling  is  not  practiced.    One 14-ft-deep  plastic
media TF  follows the  primary sediment.at ion  tanks.   The  Meciford
TF/SC plant operated as  a Mode  I  plan*,  during this project.   The
combined  length  of  the  aerated solids   contact  tank  is  795  ft,
which  provides  about   39  minutes of   aerated solids  contact
time.   The  four secondary  clarifiers used at the  plant  have
15-ft  sidewctter  depths, suction  tube   or  header sludge  removal
systems,   inboard launders,  and moderately  sized  center wells.
The treatment  plant has  a  20/20 summer  discharge requirement  and
30/30 during  the rest ot  the year.   TF/SC operation  at  Medford
began during  this project,  and  the plant is  consistently  meeting
its discharge requirements (Table A-2).
               COMPARISON OF DESIGN AND PERFORMANCE
    Treatment  plant  design criteria  and  actual performance are
compared  below for five  operating  TF/SC  plants investigated  in
this  project.   The Chilton  treatment  plant was  not  included
because  it  normally  operates  as a TF/AS plant and operated as a
TF/SC plant for only a short time during this  project.

    Averages for  key  loading  parameters are shown in Table  2 and
generally  are  based on  the most recent  12  months  of  operating
data.   Since  the Medforu  TF/SC plant began operation during
this  projec4: ,  only 4  months  of  data  were  available to develop
averages.

    Appendix  A contains  monthly averages  from  plant  operating
records  that  were used  to  develop annual  averages  shown  in
Table  2.   The monthly  averages show seasonal variations  in
influent characteristics, unit  process  performance, and  effl-ient
quality.   The  amount of data  presented  in the  appendix  tables  is
dependent on  the  amount of  data the treatment plant  normally
collects.

    A  comparison  between  key design  criteria  and actual
performance data  helps to  evaluate  the  performance of a  specific
wastewater  treatment  plant.   Plant underloading or  overloadinn
often explains  variations  from  expected performance.   A
comparison of  design  criteria for the different plants  provides
insight into causes of differences in pLant  performance.

                               25

-------
         SUPERNATANT

                      ILUDGI
                     LAGOONS II)
                       HECIflCULATION
                       PUMPS
                                                                           ^ OISCHAKOI TO
                                                                             HOGUC HIVE*
FIGURE 8.  MEDFOKO,  OREGON, WASTEWATER TREATMENT PLANT
                       FLOW SCHEMATIC

-------
                         FABLE 2.   DESIGN  AND  PERFORMANCE  COMPARISON
                                                   FOR TF/SC  PLANTS
Influ«nt
  F'ow, »gd
  BOD a,  load, ppd

  Suspended so L iila ,  pnrt
  Suspended sol ids,  my i
                                          1 0. j
                                         *, 3?o
                                           108
                                                               a.a
                                                              , 450
                                                                                   11J
                                                                                  1 , 4J7
                                                                                                                             14,000
                                                                                                                                277
                                                                                                                             11,110
Primary   trr
  Ov«rlln«
  D«L«,,tiun
  bOCc, reno
  T5S  renov
             r me, n t
             :*-, qpd/sq ft
Triclilinq  f iltey -

    l.OOO  cu  ft
  Hydraulie  loaJ-nq,
    qpd/aq ft
      Influent
      Influent and recycle
  BODe, temoval, percent

Interned Late  clanfiers
  Overflow rate, qpd,"sq CL
  Detention  CIB*-. hr
                                                                                                                             31 / 5 . B*
                                                                                                                               607
                                                                                                                               2.95
  Detention  riB->,n mjn
  Return  aludqe TS^,  mq/1
  Detention  t: i ne , L
  HL3S,  mq/1
  Detention  tine ,l

 •econdary  clar.fie
  Uverf low r*te , l
  Detention  Mm*,l
                                           500
                                           6.5
                                                               350
                                                               7.8
52U
3. 1
510
3.:
300
:*.<-'
 320
 9.0
  Hydraulic  loadiiq,
    qpn/sq  ft

Final effluent
  BOr>5,  no/1
  Plant  BOD5  r*mova1,  percent
  Suspended tiolids, mq/1
                                  ok   5.1/b.e1
                                                     10*  7.8/1H.81
                                                    95.7       95.0
                                                     10        7.8
                                                                        92. 7
                                                                          20
                                                                        93.3
         ..' .7
         l'3.0
         13.3
                    21
                  85.7
                    13
                  89. 1
                     95.7
                       15
                     95.2
 7.2
97.4
 9.5
•Ptrst-ataqe/seco
'HO dnaiqn  data.
qUni t pi octta or
"Based on  recycle
^Carbonaceous BOU^/total BOLJ5.
       or  4 •nont.'iB of data  {4/8-1  to 7/84).
                                                              27

-------
Influent Characteristics

    In  addition  to  the significant  variation  in  flows between
TF/SC plants  that was mentioned earlier, the strengths  of the  raw
wastes  also  vary-   Corvallis, Medford,  and  Oconto  Falls  treat
relatively dilute  wastes  with  average BOD5  and  SS  concentrations
generally between  110  and  150 mg/1.   Tolleson   receives
significant  contributions,  from  a meat-packing  plant,  which
elevate the raw waste  BOD5 and SS  concentrations.   Norco serves
a local penal  institution that discharges, high-strength wastes.

Primary Treatment

    Primary  sedimentation  tank  overflow  rates  varied  from
350 gpd/sq ft for Oconto  Falls to  1,050  gpd/sq  ft  for  Corvallis.
Low overflow  rates are  used at Oconto Falls  and  Norco to maintain
proper  operation of the  clarigesters.   At these two plants,
primary sedimentation   is  performed in  the  upper portion  of  the
clarigester,  while  anaerobic digestion  is performed in  the  lower
portion.   Higher  average overflow rates  occur  at  Corvallis
because a significant  portion  of  the treatment plant  collection
system is a combined sewer.

    All of  the  treatment  plants  except  Medford  cosettle   ^aste
TF/SC solids  with raw  sewage  solids in  the  primary sedimentation
tanks.  The SS removal was higher  at Medford than at  Corvallis,
Oconto Falls,  or  Tolleson.  Cosettling may be the cause of  lower
SS removals  at  the  three plants,  although data  at Medford is
limited.   Oconto Falls had the  lowest overflow  rate, yet its
SS removal efficiency was significantly lower  than  Medford.

Secondary Treatment

    TF organic loadings are  generally low in the TF/SC process.
Average  TF BOD5  loadings ranged  from 5.8 ppd/1,000  cu  ft for
the second-stage  Tolleson  filter  to  28  ppd/1,000  cu  ft for the
Medford  filter.   An aerated  solids  contact tank was employed
at most of the TF/SC  plants.  Average aerated contact  times
varied from a minimum of 2 minutes  at Corvallis to 39 minutes at
Medford.  Corvallis also uses  about  8  minutes  of  return sludge
aeration  time.   Flocculator  center  well detention times  were
typically  about  30  minutes;  low  secondary clarifier overflow
rates  (285  to 510 gpd/sq  ft) were  also evident at  the  TF/SC
plants.

Effluent Quality

    In general,  the  TF/SC  plants  investigated during the project
are meeting  or  exceeding theJr  design standards for effluent
quality.   Differences in  effluent  quality were evident  with
                              28

-------
average  final effluent  8005 concentrations ranging  from 7 to
22 mg/1  and  from  8  to  13  mg/1 for SS  concentrations.   TP/SC
effluent  BCD^  concentrations are subject  to interferences frcm
nitrification,   BOD5  discharge  limits  for Corvallis and M.jdford
are  based  or. CBOD, while  limits for other  plants  are  ba'sed on
total BOD5.

    Corvallis and  Tolleson  produced  about the  same  average
effluent  quality, although  Corvallis  was more  consistent.
Tolleson had  a lower  filter  organic  loading  (5.8 lb/1,000 cu ft/
day)  in  the  rock filter  preceding  the  contact  tank  than
Corvallis, which  had  an  average   organic  loading  of 19  lb,'
1,000 cu  ft/day.   Aloo,  Tolleson aerated solids contact time (13
minutes) was  significantly  higher tnan at Corvallis  (2 minutes),
but  return sludge aeration tir.d (8 minutes)  at Corvallis may
compensate for the difference in aerated  solids contact time.

    Effluent  quality  at Corvallis  and  Oconto  Falls  differed
significantly,  although average filter organic  loadings were
about  the same  (19 and  16 lb/1,000 cu  ft/day,  respectively).
Although the aerated solids contact  time at  Oconto  Falls was
higher  (8 instead of 2  minutes),   Oconto  Falls lacked  return
sludge aeration.   Corvallis has only 8 minutes  of return sludge
aeration,  but this time  is significant since return  sludge  is
much  more concentrated  than mixed  liquor.   Consequencly,  the
relative mass of solids in the  solids contact system at Corvallis
is higher.

    Performance at  Oconto  Falls  and Tolleson  may also  be
compared.   Tolleson  typically produces  significantly  higher
effluent quality than  Oconto Falls.   Differences in performance
may  be  caused by  lower  loadings  and/or  longer  contact  times at
Tolleson.   Differences may  also be caused by  differences  in
weather, since short  aerated solids concact times in cold weather
regions may require return sludge aeration  to increase the system
solids mass for consistent performance.

    Medford performance  is  difficult to  compare with  the  other
TF/SC plants.   The Medford  plant has plastic media, the highest
organic  loading,  and  longest contact  time.   B?.yed  on  4  months
of data,  Medford  performs as  well as Corvallis or  Tolleson
suggesting increases  in contact  time  may  compensate for increases
in filter organic loading.

    Norco had  the   highest  average  effluent  BODc  and  SS
concentrations despite tertiary  filt-ation.   This relatively poor
performance can  be explained1 by  the  probable high filte- organic
loading  and  deficient secondary  clarifier.   Filter  loadings
averaged 70 lb/1,000  cu  ft/-3ay  based on 35 percent BODi, removal
in the  primary  sedimentation tank.   This  loading  is  about 4 to
                               29

-------
12 times higher than  rock  filter loadings at other TF/SC plants.
The secondary  clarifier is shallow  and  has peripheral weirs,
scraper  sludge removal, and no center well resulting  in  poor
clarification.   Consequently, the combination of high fiit.er
loadings and poor secondary clarification most  probably  are the
main reasons for poor performance at Norco.
                             30

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                             CHAPTER 5

                DESCRIPTION OF FIELD INVESTIGATIONS


    Field  investigations  were  performed  during  the  spring  and
summer  of  1984 at  four full-scale TF/SC plants  as part of  the
project special studies.   The field investigations were  confined
to  full-scale  studies because results  from operating plants
are the ;uwJL representative of full-scale  TF/SC operation.

    Field  investigations  were  developed for  a particular
objective  if  the  following  conditions  were met:   (1)  it was  a
high  priority  objective,  (2) existing data were  insufficient,
(3) it could be studied at a full-scale TF/SC plant despite plant
physical limitations,  and  (4)  the  full-scale plant was  available
f.or study.   In many  cases,  the physical  characteristics of  the
TF/SC  plants studied constrained our ability  to design field
invest'gations.

    Availability  of   plant  operations data  was  an  important
consideration,  since   field  investigations  were  often  performed
only to  augment existing  data.  At several  of the  smaller TF/SC
plants, critical process  control data  is  not routinely  collected
because cf resource limitations.  At t-.hese plants,  data  collected
during  a  field investigation could not  be compared  to  earlier
data  to  determine   representativeness.  Small plants  often  have
limited laboratory  facilities  that cannot accommodate additional
analytical work, although this limitation  can  be  overcome  if  a
reliable commercial laboratory is located  nearby-

    In general, the emphasis of the field  investigations at  the
individual full-scale  plants  varied, although  in some cases  data
w^re collected for a particular objective  at more than one plant.
A  total  of 29 weeks  of full-scale data were collected at TF/SC
plants  in  Oconto  Falls,  Wisconsin;  folleson, Arizona;   Medford,
Oregon;  and  Chilton,   Wisconsin.   The  field investigations  for
each of the treatment plants are described below.
                           OCONTO FALLS


    The Oconto Falls TF/SC plant was  selected as  the  site  of  the
greatest  number  of weeks of  field  investigation  because  of
many factors.   The TF/SC plant was easily meeting  its  discharge

                               31

-------
limit of 30  mg/1  for 8005 and SS.  Consequently,  full-scale^ tests
could be  performed without  significant concern  for violating
plant discharge limits.   The  olant dasign was  flexible,  allowing
many  of  the project  objectives  to  b3 addressed.   Laboratory
testing  was  performed  at a local commercial laboratory,  since  the
treatment  plant  staff  and  facilities  could not  accommodate
additional work required.

    Field  investigation  results  were  used to  address five
objectives including  the influence of TF BOD5 loading  and  media
type, aerated solids  contact  tank  SRT,  and  coagulant  addition on
TF/SC performance.  Soluble  8005  removal  in the aerated  solids
contact  tank was  also  measured.

Field Investigation Schedule

    The  five objectives  addressed     Jconto Falls required four
phases of treatment plant operation and data collection.  Table 3
describes  the  field  investigation  schedule including  major
process  changes between phases and the period of  testing  for each
phase.   The  purpose of  the  first  phase was to characterize  the
plant's  existing operation.   In  the  second phase,  coagulant
addition was eliminated  so its  effect  on TF/SC  operation  cnuld
be  evaluated.    In the  third phase,  the  plant  was  put into
the  TF  mode by  wasting all  secondary  sludge  to  the primary
sedimentation tank instead of  returning  biomass  to  the aerated
solids  contact  tank.  In  the fourth phase,  one  of  the two
TFs was  removed from  service  and operation  of  the aerated  solids
contact  tank was  resumed by seeding it with  activated  sludge from
a local  treatment  plant.

    Ten  weeks of  field investigations  were originally  planned  for
Oconto Falls.  In general,  the field  investigations followed  the
original schedule  except for  Phase  2.   The  length of Phase 2 was
extended from  3  to 4.5  weeks because of extensive TF  sloughing
that occurred during  the first 9 days and the third  week of  the
phase.   Heavy  metal   concentrations  were monitored  in the raw
influent during the sloughing periods, but no high concentrations
were measured.

Laboratory and  Field Testing Program

    An  extensive  field and laboratory  testing  program  was
conducted  at Oconto  Falls  (Table 4).   The program  was  based
primarily  on a 3-day-per-week  sampling schedule with special
studies  performed once per  week.   The results of  the te&ting
program  are shown in  Appendix B.   Samples were generally 24-hour
conposites  obtained from  automatic samplers with ice  or
refrigeration units.   The hourly discrete  samples obtained with
the automatic sampler  were  manually composited the following day
                              32

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         TABLE 3.  OCONTO FALLS FIELD INVESTIGATION SCHEDULE

1.
2.
3.
4.
5.
6.
Parameter
Opeiat i r.g mode
Trickling filters in
service
Coagulant addition8
Planned length of phase,
weeks
Actual length of phase,
weeks
Dates
Start of phafie
End of phase

1
TF/SC
2
*ea
2
2
5/28/84
6/11/84

2
TF/SC
2
No
3
4.5
6/11/U4
7/ 11/114
Phase
3
TF
2
No
3
3.5
7/11/84
8/3/84

4
TF/SC
1
No
2
2
8/3/84
8/16/84
aF'LTic chloride is normally added for phosphorus removal.

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                  TABLE 4.  OCONTO FALLS  FIELD AND LABORATORY
                                      TESTING PROGRAM
Sampling frequency, rimes per
Parameter


Field measurement
Fie..' rate
Filter recycle flow
Solids contact recycle flow
Secondary soiidc waste flow
30-unute settleablll ty
Color
Sludge blanket profile
Coagulant flow
Temperature
pH
Dissolved oxygen
Sufwrnatant SS profiled
Cl»nfier TSS profile
soluble Bor>5 profile"
Soluble carbonaceous 8005
profile"
Laboratory analyses
Total BOD5
Soluble BODsi
Carbonaceous BOD^J
Soluble carbonaceous BOO^'j
Suspended so. Ids
Return sludge SS
Volatile solids percentage
SVI
TKM
NH-j-N
Oxidized-N
Tot-li-P
Ortho-P
Microscopic exam
•Depth of blanket measured with
skirt, (2) 1 ft outside center

Raw
influent

7



-

-
-
1
3
3
-
-
-

-

3
'-
-
-
3
-
3
-
3
3
3
3
1
-
•Sludge Judge*
well skirt, (3)

Primary
et t ' u«tnt

-

-
-
-
-
-
-
-
-
3
-
-
-

-

3
3
-
-
3
-
3
.
3
3
3
3
1
-
at four
Trickling
filter
effluent

-
7
-
-
-
-
-
-
-
-
3
1
-
1

1

3
3
3
3
3
-
I
-
3
3
3
3
1
•*
locations: (1)
below scum baffle, (4)
Solids
contact
tank

-
-
7
-
3
3
-
-
-
-
3
1"
-
1

1

-
-
-
-
3
-
3
3
-
-
-
3
_
_k
1 ft inside
week

Secondary
clarii-j"- «


-
-
7
-
-
3«
T*5
-
-
3=
1*
19
1

1

3
3
3
3
3
3
3
-
3
3
3
3
1
-
center well


/<•"• 1
rfD5 determined by measuring BOD5 of filtrate obtained with Whatman »J4A« filter.
^Carbonaceous BOD5 obtained by suppiesslng nitrification  in the BOD5 tact with Hach TMCP
 nitrification  inhibitor.
kOne sample examined.
                                                34

-------
so chat they were flow proportional.   Grab  samples were  taken for
mixed  liquor  and  return sludge  the  oay  after composite samples
were collected.

    The  field  measurements  included  (i)  cataloging  routine
information collect?"-* by the plant;  (2^ performing field measure-
ments  such  as  temperature,  pH,  and  dissolved  oxygen;  and
(3)  performing  special  studies.   Four  special  studies  were
performed once  per week  at  Oconto  F'alls.    In  the  first study,.
supernatant SS  protiles  wei.e  developed witn  Kemmerer samples to
identity where  fiocculation was  occurring.  The Kemmerer sampler
is a  plastic  cylinder with collapsible  end-sections  that can be
tripped with a messenger to seal  the  sampler after it is lowered
to the desired depth.   Supernatant SS were measured by taking an
undisturbed sample of TF affluent or  mixed  liquor with a Kemmerer
sampler  (Figure 9)  and  allowing  it  to setcle in the  sampler for
30 minutes.   The  SS  in the  supernatant after  30  minutes of
settling were used as an indication  of the  degree of  fiocculation
that had occurred.

    In  the  second study, the  SS  concentration  was measured for
undisturbed samples  taken  at  various  depths  below  the secondary
clarifier   effluent  launder.   The  undisturbed  samples  were
collected with a horizontal version  ot the  Kemmerer sampler.  The
SS profile  was  intended  to  give  some  indication of the variation
in solids with depth.

    In  the  third  and  fourth  studies, soluble  8005  and soluble
carbonaceous BOD^  profiles  were developed.   Grab samples of
mixed liquor were collected with  the  Kemmerer samplers C ft below
the water surface of the upflcw section, and  2 ft and 16 ft below
the surface of  the downflow section ot  the solids  contact tank.
Grab samples were also  collected  for  :he  TF effluent  and for the
flocculator center well mixed  liquor 4  ft  below the  surface.
Each  sample was  settled  for 4  minutes,  then  supernatant was
withdrawn  and filtered with a  12.5-cm-diameter Whatman  934AH
filter.  The  filtered samples were  refrigerated and  transported
to the laboratory for che 6005 analysis.
                             TOLLESON
    One objective of  field investigations at Toileson  was to
investigate cosettling  by  varying  sludge wasting parameters and
primary sedimentation  tank overflow  rate.   A  second objective
was to  collect  information on  the  effect of TF depth on soluble
8005  removal.   The  effect  of secondary  clarifier  overflow
rate  on  final  effluent  quality  was  studied  by  using  field
investigation data from another study  performed at Toileson.11
                               35

-------

FIGURE 9.  KEMMERER SAMPLER FOR SUPERNATANT
       SUSPENDED SOLIDS MEASUREMENT
                  36

-------
    Since  the  Tolleson  field investigation ettort emphasised
primary treatment and  the  first-stage  TF,  only  factors  affecting
these  unit  processes will  be  described.   Primary  sedimentation
tank  influent  is   composed  of a  mixture  of  raw influent,
inter mediate  clarifier  return, waste secondary  solids.,  and
facultative sludge  basin  (FSB) supernatant.   The volume of
FSB supernatant  is  small--approximately  10 percent of  the waste
secondary  solids  flow.   The  intermediate  claritier return,
however, can be  a  large fraction (up  to  50  percent) of the raw
influent flow.

    Three parallel rectangular primary sedimentation  tanks,  each
with its own sludge and  scum  pumps, provide primary treatment.
The overflow rate  at ADWF  (8.3  mgd) is 970  gpd/sq  ft  when ail
three sedimentation  tanks are  in  service.  The  pumping  frequency
for each  sludge  pump  can  vary and  is  typically  between  10 and
30 minutes.  Once the pump  starts, it will continue  to  run until
the primary sludge coucentration  drops  below  the minimum required
by  the density  meter.   Primary  sludge  removal  is  therefore
controlled by changing the pumping frequency and  the density-
meter sf;tting.

    The first-stage  TF  has  constant-speed  recirculation pumps so
that the hydraulic  load  on  the TF is constant.   The  strength of
the waste varies  since, during peak  flow,  a smaller  percentage of
TF  effluent is  mixed  with the  primary  effluent  to  form the
TF  flow.   Sample ports  consist  of  perforated  tubes  that extend
horizontally into the TF and are  located 1.1 ft, 5.1  ft, 9.j ft,
and  14.5  ft from  the  top  of  the  media.   Samples were  also
taken at the distributor  (0  ft)  and  at the bottom of the filter
(20 ft) to complete  the ptofile.

Field Investigation  Schedule

    Three  phases  were  required  to  accomplish  the  two  main
objectives  at  Tolleson  (Table 5).   In  the  first phace,  sludge
removal frequency was decreased  and  minimum sludge  concentration
at  pump  shutoff  was increased tc obt?in  more thi'-keninn  in t-hp
primary sedimentation  tanks.   in the second phase,  the overflow
rate was ir.creased  by  taking one  of  the three  sedimentation
tanks out  of sarvice.   A temporary  collection  system change was
made between  Phases  1  and  2 that  reduced  raw sewage  flow.
ConsequenMv,  the  primary sedimentation tank  overflow  rate wa?
iru-'-easecl  by only  17  percent  instead  of  50  percent in Phase   2
as  anticipated.   The purpose  of  the second  phase was  to obtain
the  maximum sludge concentration  under the  higher  overflow
rate,  while  maintaining  a  shallow sludge blanket.    In  the third
phase,  soluble  carbonaceous  8005  was measured at different
TF depths.
                               37

-------
            TABLE 5. TOLLESON FIELD INVESTIGATION SCHEDULE
               Parameter
                                                           Phas»
1.   Cosettling

    a.   Increase primary  sludge
        concentration
    b.   Increase overflow race

2.   Soluble BOD5 with filter depth

3.   Planned length of phase, weeks

4.   Actual length of phase, weeks

5.   Dates
      Start of phase
      End of phase
5/1U/84
V29/B4
6/26/84
7/J7/84
7/24/84
7/31/84
                                       38

-------
jLabcijra tory and Field Testing Program

    Field measurements  and laboratory analyses  at  Tolleson were
      ned either  three  or  five  times per week  (Table  6)  during
the  first two phases.   The third pnase  \ncluded grab samples
of  Tr  flow  at different  depths  tor 3  separate  days.    Data
collected during  the  field investigation  are  shown  in  Chapter 6
and Appendix C.

    All  BODc  and SS  samples  were  manually  composited  flow-
proportional  samples collected  by the treatment plant  staff.
Return sludge  SS  and primary  sludge total solids  analyses were
done on  grab  samples.   The primary  sludge total  solids  samples
were manual composites from one pump cycle taken in the  middle of
the day  from all  sedimentation tanks  in operation.   In addition
to  the  standard  tield  measurements  listed  first  in  Ta.;le  6,
sludge blanket profiles were developed in Phase 2.
                              MEUFORD
    The  Medtord  TF/SC  plant  has  the  longest  aerated  solids
contact  time  of  all  the plants  studied  and its  solids  contact
tank could  be  modelled  effectively  with  plug-flow kinetics.   The
long contact  tirre allowed  study  of soluble 8005  removal  in  the
aerated  solids  contact  tank  and  the  effect of  ae~ation  rate  on
TF/SC performance.   Microscopic examinations of  TF  effluent  and
mixed liquor were  also  used  to  study  the  effect  of niedia  type  on
TF/SC performance.

Field Investigation Schedule

    The  Medford field  investigation  schedule  was more  flexible
than those  at  the other plants  because  the field investigations
were composed  of  1-day  experiments.   Four  weeks were  originally
planned, but  the  objectives  were accomplished with  3 weeks
of  intensive  5-day-per-week Pxperimentation.   The  field
im escigation schedule  is shown in Table 7.

laboratory and Field Testing Program

    The  Medford testing program will  be  described by task  rather
t.ian the types of  laboratory  analyses and field measurements
taken.    The  three  major  tasks  performed at Medford were
(1)   development of  soluble  carbonaceous 8005  profiles  for  the
aerated  solids contact  tank, (2) supernatant SS profiles,  and  (3)
the  evaluation of  clarifier performance.  The data collected
during  the field investigations are shown in Appendix D.
                               39

-------
          TABLE 6.  TOLLESON LABORATORY AND FIELD TESTING  PROGRAM
                                                    Sampling treiuency,  times  per weok
                                                                            111 c u >-me d L a t o
         Pd r*i(no te r             Pa-'       Pi imjcy     V r Lmary    Waste [>','SC      clar 11 i L-r     Pr inuiry   Tr ick 1 i nq
                            intluunt    inriuunt    trtMuent      sludqe        retut n       j 1 '."Ine     t I 11 er
t i ei J mejsu t emt'iit
  ph
  Tcrroptr rdt LI r e
  t'i-iw rato
  Ret ui n  ^ L uviije  t inw
  b L u O j f  b L d n k e t  rl e p t h
                                           j           3°
                                           3           3
aTreatraerit  plant mejS' res this pa r a meter  as  part of tlicir sampling pro-jram.
"Sluiiqe blanket dep'ir.s wen= measured a lony  tM- c 1 a r 11 ler in the second  phase  usinq a  "Sludge .)udue."
cAtter  tiitrai-ion thrf>uch 1 ^ . S-cro-o i^meter  What n. a n  -J 34AH filter.
^Measure* J on  3 separate days at 6 j 11 ti/ryn c  depths  eacli day.
elreatment  plant measures or. i/ once  per WU^K .
                                                   40

-------
            TABLE 7.  MEDFORD FIELD INVESTIGATION SCHEDULE

1.




2.
3.
4.
Parameter
Soluble carbonaceous BODj
pr<-'t lies
a. Plant scale
b. Bench scale
c. Initial uptake experiment
Supernatant SS profile
Clarifier performance profiles
Starting date

Week 1


2
-

7
4
6/25/84
Experimental work
Week 2


2
-
-
14
3
7/16/84
a
Meek 3


1
2
2
6
3
8/5/84
aNumber ot experiments pertormed each week or calendar date.
                                    41

-------
    Soluble Carbonaceous BOO^ Profiles.   Soluble 8005 removed in
the aerated solids contact tank was studied by performing plant-
scale and  bench-scale  tests.   In  the plant-scale tests, soluble
carbonaceous 8005  concentration  was  measured  for  mixed liquor
samples  collected  at  eight points  along the  aerated  solids
contact tank (Figure 10).  The same combination of sedimentation
and filtration employed  at  Oconto  Falls was used  au Medford to
rapidly separate  biological  solids from  the  liquid waste.   At
Medford,  soluble  BOD5  analyses were  initiated within  5 minutes
after the  completion of  the  filtration  step.   Bench-scale tests
were performed by  using a  5-gallon  mixture of  TF  effluent  and
return secondary  sludge  to   simulate  the  aerated  solids contact
system.

    During  the  first 2 weeks of field investigations, an initial
rapid  uptake of  soluble carbonaceous  8005  was  noted at  the
beginning  of the  aerated  solids contact  channel.   Consequently,
during  the  last  week,  different  ratios  of  TF  effluent  and
return secondary  sludge  were prepared and  aerated  to  determine
if  initial uptake  was related to the amount  of mixed  liquor
solids.   Samples were  aerated  for  1 minute  and  then  settled  for
4 minutes  prior  to  filtering for   the soluble  carbonaceous  8005
determination.

    Supernatant SS Profiles.  Supernatant  SS  profiles  were
performed   to assess the  state  of  flocculation  along  the aerated
solids contact  tank  under different  aeration  rates.   Kemmerer
samplers  were used to measure supernatant SS at various locations
(Figure 10) as described for Oconto Falls.   Varying the aeration
rate  in  the entire solids  contact  tank  at one  time was  not
practical;   consequently,  the effect  of aeration  rate  was
studied by  varying  the rate  in only one section  of  the aerated
solids contact channel  at a time,  while  maintaining conditions
relatively  constant  in  other  sections.

    Clarifier Performance  Profiles.  The  performance  of   the
Medford clarifiers was evaluated  by sampling  with a  "Sludge
Judge" and Kemmerer  samplers as  shown on Figure 11.  Sludge
blanket depth was measured with the "Sludge Judge";  the Kemmerer
sampler was used  to measure  supernatant  SS  in  the center well at
I through  J3 and  SS  at  K through N  (Figure 11).
                             CHILTON


    The primary objectives of Chilton treatment plant investiga-
tion  were  the  determination  of soluble  BOD5  removal in  the
aerated solids contact tank and the ef :ect  of SRT in the aerated
solids contact tank on TF/SC performance.  Unfortunately, during
                              42

-------
       KEY:
        /T\ SUPERNATANT SUSPENDED SOLIDS SAMPLING POINT
        \_/(KEMMERER SAMPLER) FOR A-ll

         71 SOLUBLE BOD AND DO SAMPLING POINT FOR 1-§
                                         AERATED SOLIDS CONTACT TANK
OJ
                                     AERATION TANK NO. 1
                                     AERATION TANK NO. 2
                     FIGURE 10.  KEMMERER AND SOLUBLE  BOD SAMPLE LOCATIONS ALONG THE
                               AERATED SOLiDS CONTACT TANK AT MEDFORD, OREGON

-------
          L *
          p—"i
8'
8'
6- I  r
            SLUDGE JUDGE LOCATIONS
                   12   m    n   i
                           KEY:
            SLUDGE JUDGE SAMPLE
            LOCATIONS
               KEMMERER SAMPLE
               LOCATIONS
FIGURE 11.  KEMMERER AND SLUDGE JUDGE SAMPLE LOCATIONS IN
         SECONDARY CLARIFIER AT MEDFORD, OREGON
                            44

-------
the  field  testing  program,  the  treatment  plant received  tcxic
concentrations  of  metals in  its  influent,  causing  plant  upsets
and  inhibition  in  the 8005  tests.   In  addition,  it  was
discovered late  in the testing  that a fraction  of the  return
secondary sludge was leaking into the TF recycle sump.   These two
factors reduced the usefulness of the Chiiton data.

Field Investigation Schedu3_e

    The schedule  for  tnc Chiiton  field  investigation is  shown in
Ta_- e 8.   Trie  major  difference  between the three phases  is  the
number of  aeration tanks in  service.   Sample  collection  during
the  first  phase was interrupted by a plant upset caused  by  high
metals  concentrations  in  the raw  influent.   Because  of  the
intettuuLio.,  3r:l axtension  of  Phase  1,  °hases 2  and 3  were
shortened.

Laboratory and  Field Testing Program

    The Chiiton testing  program is presented in Table 9  and  was
based on  sampling  3 days per  week with  special  studies  performed
once  per  week.   Samples were  collected  at the treatment  plant
and  transported  to  the  laboratory for analysis.    Sampling  and
analytical techniques used at Chiltcn are  analogous  to those  useo
at  Oconto  Falls.    The data  collected  during  the Chiiton  field
investigation are shown  in Appendix E.


                     QUALITY ASSURANCE PLAN


    A  quality  assurance plan  (Appendix  F)  was developed  to
provide   consistency  between  laboratories   involved   in   the
investigation  and  promote  sound  sampling  and  analytical
techniques.    The plan describes  sampling  and  analytical
procedures, internal  quality  control  checks, and quality  control
data evaluation.
                               45

-------
                   u e.  CH.LTCN "=IFLD INVESTIGATION SCHEDULE

1.
2.
3.
4.
5.

Par>v"-ter
Operating mode
Aeration tank.s in service
Planned length of phase, weeKE
Actual length of phase, wee
-------
         TABLE 9.   ChlLTON  FIELD AND LABORATORY TESTING PROGRAM




Field MAdSurejaent
Plow rate
Solids contact recycle flow
Secondary solids waste flow
30-eunute settleabi li ty
Sludge blaiJret profile
Tenperature
PH
Dissolved oxygen
supernatant SS profile0
Clarifier TSS profile
Soluble BOD5 profile
Soluble carbonaceous BOi)^
profile
Samplinq frequency, times per ween
Aera tiori
influent *;ifluent tutor contact clantler
eftluent tank

7
7
7
3
3
3
7
3 3 3 3» 3*"
- 1 i 1
1
1

1

Fi r\& 1
effluent







3
7
-

-



3
3
3
3
3
.
3


3
3
3
3
3
_
1

J.

.
-
-
3
.
}
3
.(
3d
3
3
3
3
3
yi
.

Laboratory analyses
  Total BOD5                          3
  Soluble B005
  Carbonaceous  EOD^
  Soluble carbonaceous BODj
  Suspended solids                     ?
  Return sludge SS
  Volatile solids percentage
  SVI
  Microscopic exan


•Measured at the end of each aerations  tank in service and al  the beginning and end  of  the aerated
 solid* contact tarUc.
^Measureil 1 ft,  5 i tf and 9 ft below surface in flocculator center welli at the sludge
 blanket,  and in the secondary clarifier effluent.
cSupernatant SS snasured with Kestk. ur  »a»pler.  Suspended solids of ««s\ple also seasured before
 nettling.
^Secondary effluent and return secondary sludge.
'Measured by plant staff.
^Measured one tisw.
                                               47

-------
                           CHAPTER 6

                     RESULTS AND DISCUSSION


    The objectives  addressed  in  the special  studies  for  this
project covered a broad range  of issues  relating to TF/SC design
and operation.   Tnis chapter presents and discusses results  from
the special  studies,  including an  analysis  of  plant  operating
records and field  investigations data.  The results are presorted
in  the  order  that  the unit process appears  in the treatment
plant,  although it  should  be  noted that  the unit  processes  are
interdependent.  A summary  discussion is  presented  at the nnd of
this chapter.

    In many  cases,   close  correlations  were  obtained  between
variables;  in other  cases,  little  or no  correlation was  obtained
between seemingly  related  variables.   Statistics were calculated
to  determine  the  significance  of correlations  between  two
variables.    Generally^  linear  correlations were assumod unless
theory suggested a  different relationship was  appropriate.   For
each linear regression,  the equation of the line, the correlation
coefficient  (r),  the  F-statistic  (F),  and   the  statistical
significance   of  the  F-statistic  (Pp)  is  presented.   If  Pp
was greater  than 0.95, the regression  line was assumed to  be
significantly  better  than  the assumption that no correlation
exists.
                          COSETTLING
    A common  practice  in  TF and TF/SC design  is  to simplify
solids thickening  by  cosettling raw sewage solids and waste TF/SC
solids in the primary sedimentation  tank.   This section presents
results  from the  Tolleson  field investigation (Table 19) and
information  from operating  records from Corvallis,  Medford, and
Oconto Falls.   Corvallis,   Oconto Falls,  and  Tolleson  practice
cosettling;  Medford  does  not.    Tolleson  has  three  rectangular
sedimentation tanks and treats  a  warm wastewater from a separate
sanitary  sewer collection  system.   Corvallis has one rectangular
and ont  circular  sedimentation  tank  and treats  wastewater  from
a combined  sewer  system  with wide  seasonal  flow  variations.
Oconto Falls has one  clarigester  that  combines  primary  clarifi-
cation and  anaerobic  digestion into  one unit.    Medford has two
                              48

-------
         TABLE 10.  SUMMARY OF TOLLESON  FIELD  INVESTIGATION ON
                       PRIMARY CLARIFIER PERFORMANCE
                                                     Parameter  average
              Parameter
                                        fhdse 1
                                                          Phase  2
aIncludes recycle streams.
''Assumes recycle  flow  from  facultative sludge basins is negligible.
^Excludes data from  5/27/84  because ot upst-t.
^Based on raw influent  and  primary effluent.
"Only two ot  three sedimentation  tanks in service.
                                                                          Overall
Raw influent
Flow, roqd
Suspended solids, mg/1
BOD5, mg/1
Temperature, degrees C
pH
Primary iniluent3
Flow," mgd
Suspended solids, mg/1
BOO^, mg/1
Primary effluent
Suspended solids, mg/1
bOL>5, mg/1
Performance*3
Overflow rate, gpd/3q ft
Suonfln-lcc; solids loaJiruj,
ppa/sq ft
Suspended solids removal, percent
BOD^ removal, percent
Primary sludge concentration.
percent

tf. 19
280
243
30
7. 2

9.34
296C
231

139C
135

958

2.24
50.4
44.4

4.U

6.39
236
197
34
6. 7

7. 58
277
I'dl

106
105

1 , 1 2O«*

2.236
S5.;
46.7

3.4

7.25
260
220
32
7.0

8.^0
287C
206

122C
120

1,050

2. 24
53.0
45.6

3.7
                                        49

-------
rectangular  primary  sedimentation  tanks similar  in  design to
Tolleson.   The  effect  of  cosettling  and operating parameters on
primary sludge concentration and SS renoval is presented in  this
section.

Primary Sludge Concentration

    The effects of primary  sedimentation  tank  overflow rate and
other operational  parameters on  primary  sludge concentration  were
studied.

    In Thase  1 of the Tolleson  field investigations, the primary
sludge removal frequency was decreased and the sludge  concentra-
tion at the sludge pump shutoff point was increased to encourage
thickening  in the primary  sedimentation tanks.   The  maximum
sludge concentration  increased only slightly to only 4.6 percent.
These  results suggest that  other  ractors  such  as   raw  waste
temperature  or solids characteristics control  the primary sludge
thickening  properties, since these two  factors are  the  major
differences  between Corvallis and Tolleson.

    The correlation  between primary sludge  concentration and
overflow  rate at Corvallis was not statistically significant
(Figure 12).   The average  primary sludge  concentrations  at two
plants that  cosettle  were  substantially different.   At Tolleson,
the average  sludge concentration was  3.7  percent;  at  CorvalJ.is,
the  average  concentration  was  5.3 percent.   Data  were  not
available  for Oconfo  Falls  si ice  primary  solids  fall  right  into
the digester.   The  average sludge concentration at Medfora was
4.4 percent.   Based  on our  experience,  the  concentration  seems
low for primary sedimentation tanks that do not cosettle.

SS Removal

    In addition to sludge  thickening, the major task that primary
sedimentation tanks must accomplish is efficient SS removal.  The
S3 removal in Phase 2  (56  percent) of the  field investigation was
slightly  higher than  in  Phase  1 (50 percent)  (Tabl3  10).   In
Phase  1,  the  main objective  was  to  obtain the  maximum primary
sludge concentration  possible without regard  for the sludge
blanket level.   In  Phase  2, the  objective was to obtain the
highest sludge concentration  while maintaining a shallow sludge
blanket.   The field investigation results  suggest that although a
slightly  higher sludge concentration  can be obtained in Phase 1,
some SS removal efficiency is  sacrificed.

    At Corvallis,  SS  removal decreased as overflow rate increased
(Figure 13).   Average SS  removal  was 56 percent.   One  might
expect Corvallis  SS removal  to decrease only for wet-season flows
because of the combined sewer system,  but Figure 13 indicates  a
drop in SS renjval also  occurred during the dry season.
                               50

-------


«•*
1
i
0
t-
tr
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LLJ
O
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6 -

5 -

4 -



3 -


2 -


1 _
CORVALLIS, OREGON.
4/1/83-10/26/63
o
+ STATISTICAL DATA
* ° _ D r • 0.22
+ f - 2.65
+ *-f+4nn PF = 0.89
Vlfk * °
•*• "**• j. + + KEY
+ + 0 WET SEASON
+ DRY SEASON
. 4-

"*•

+


^


      0.4        O.B        1.2        1.6        2        2.4

          PRIMARY SEDIMENTATION TANK OVERFLOW RATE, thouwnd gpd/jq ft
2.6
FIGURE 12. EFFECT OF PRIMARY SEDIMENTATION TANK OVERFLOW RATE
    ON PRIMARY SLUDGE CONCENTRA1 iON AT CORVALLIS, OREGON

-------
I!
15
t- O
z cc
UJ
90

ao -

70 -

60 -

50 -

40 -

30 -

20

10

 0 H
    -10
                                       CORVALLIS. OREGON: 4/1,83 - 10/26/83

                                       STATISTICAL DATA
                                  T
KEY
Q WET SEASON
f DRY SEASON
81 6 - 24.1x
0.64
58.9
 1.000
                                                                 T
        0.-4        0.8        1.2        1.6        2.0        2.4        2.8

              PRIMARY SEDIMENTATION TANK OVERFLOW RATE, thousand gpfVsq ft

 FIGURE 13.  EFFECT CF PRIMARY SEDIMENTATION TANK OVERFLOW RATE
        ON SUSPENDED SOLIDS REMOVAL AT CORVALLIS, OREGON
                                 52

-------
    Average  SS removal at  Medford  was  74 percent, which  w^s
higher  than  Corvallis  (56  percent)   TolJeson  (53  percent),  and
Oconto  Falls  (62  percent).   Cosettling  may reduce  SS  removal,
although  the  primary  SS  removal  at  Medford,  which does  not
cosectle,  is unusually high.
              TRICKLING FILTER SOLUBLE bOD REMOVAL
    The  primary  function of  the TF  in  the TF/SC process  is  to
remove  the  majority  ot the primary effluent  soluble  DOD^.   Many
factors  have  been  correlated  with TF  etfluent soluble  BOD5  by
previous  invsstigators  including  influent  soluble   BOL>5,  media
specific  surface,  TF  depth,  temperature,   and  hydraulic  loading
rate.   The modified Velz  eguation  has been  used  by  Gromiec,  et
al.,6,  Hutchinson ,7  Parker,  et al.,8 and  Brown and  Caldwell^• lu
to  model the  effects  of  these  variables on  effluent  soluble
    .  The eguation has the form:
                                                              (1)
Si

[R+l] exp
[k20 AS oe
-------
    0^   =  TF feed  flux,  defined as  the  primary effluent  flow
            divided by the cross-sectional  area  of  the TF,  gpm/
            sq ft  or  m-vm"-sec

    n    =  flow exponent,  d imens ionless

    It is  important  to  noV.e  that  in this project "soluble"  3005
has  been  operationally  defined  as the 8005 remaining  in the
filtrate  after filtration through a Whatman 934AH filter (1.5 pm
retention).   In  this investigation,  TF  effluent samples for
soluble BOD5  determinations  were  treated   with  a nitrification
inhibitor so  that nitrification did  not  interfere  with the
estimate  of carbonaceous  BOD^ removal.

    Equation  1  can be restated in a  form convenient  for data
analysis  as follows:

                  ln  sb     k20  e(T-20)As D
                     s^   =        o" -- -
where
    Sb  =  soluble  BOD^ or  blended  recycle  and primary offiuent
           streams, mg/1

    Q   =  total  hydraulic  feed  f.lux, defined as primary effluent
           + recycle  flow  Divided  by  TF  cross-sectional  area,
           gpm/sq ft  or ru-Vm^
In this section,  Equation  2  has been used to analyze soluble 8005
removal with filter depth  at Tolleson and to develop removal rate
coefficients at Medford  and  Oconto Falls.

Soluble BODcj Removal With  Filter Depth

    Soluble  8005 samples were  collected  from the first-stage
TF at  Tolleson.   The 20 ft-deep,  1 35-ft-d iameter . f liter has
plastic cross-flow  media  with  a specific  surface  of  30  sq ft/
cu ft.   Six samples  were  collected  from the  filter  at various
depths  on three  separate  days.   All  samples  were  collected
between 1:00 and  3:00 p.m., which is  the  time of  peak  load  at
Tolleson.

    Results from the Tolleson  field  tests are shown in Table 11.
The results  for  the first and  third sampling  days  were  used  to
determine  k2Q/  since che  increase in  BOD with  depth  on the
second sample day suggests a sampling error occurred.  Equation 2
is a  linear  equation  and  is used  to analyze the  results.   When
ln(Sb/S2)   is plotted  versus ( 9 (T~20 > AsD)/Qn ,  the  slope  of the
straight  line  obtained  is equal  to k2Q.  The  line must  pass

                              54

-------
            TABLE 11 .  SOLUBLE BOD REMOVAL WITH DEPTH IN THE
           FIRST-STAGE TRICKLING FILTER AT TOLLESON,  ARIZONA
              Parameter
                                         7/26/84
                                                        Test date
                                                         7/30/84
                                                                          7/31/84
Waste characteristics
    Total  t low ,<> my a
    Temperature,b  degrees C

Soluble carbonaceous BOL^ with
  filter deptn, mg/1
14
34
14
34
14
34
0.0 tt
1. 1 ft
5. 1 tt
9.5 tt
14.5 ft
20.0 tt
27.0
24.0
8.0
<1 . 0
<1 . 0
<1.0
6.5
9.0
<1 . 0
<1 . 0
<1 . 0
<1.0
18.5
11.5
3.5
<1 .0
<1 . 0
<1.0
aFor blended  primary effluent plus recycle  flow.
DBased on average  raw waste temperature between 7/1/84 and 7/16/84.
                                       55

-------
through  the  origin.  Figure  1.4 is the  plot  for the  first  and
third sampie  dates.   In  developing  the plots,  temperature  (9)
and  flow  (r)  coefficients  of  1.035 and  0.5,  respectively,  were
assumed.   Values  of k20  of  5.4  x  10~5  and 5.3  x  10"5  were
obtained for  the  2  sampling days.

    Since all  of  the quantifiacle soluble  8005  was  removed  in
the  top  9.5  ft of the filter  (Table 11),  only  the  first  four
sample points were used to determine k2Q.   Figure  14  shows  that
the  modified  Velz  eguation describes soluble BOD5  removal  with
depth well  for the Tolleson data.  The good tit of  the lines
on  Figure 14  indicates  that,  the soluble BOD5  removal  rate
coefficient  did not  vary much with depth.

    The  removal rate coefficient (k2g)  measured  at  Tolleson  was
higher than  values  reported by  Parker,  et  al.,8  for  cross  flow
media.   It  is  interesting  to  note  that  if  only  TF  influent  and
effluent were measured,  and the entire  filter depth rather  than
only  the  top  9.5  ft was  assumed to  be effective,  K2Q would
be  reduced  to 2.6 x 10~3.  This  value corresponds  to the  k2Q
measured at  Tollescn  under another study,!!  which  used  primary
effluent  and TF  effluent soluble BOD5  data and  assumed  the
total depth  was effective.

Removal  Rates at  Medford and Oconto Falls

    Data from the Oconto Falls  field investigations and  Medford
plant operating records  were  also  used  to determine  removal  rate
coefficients.  Pertinent facilities data and  average  wastewater
characteristics   used  to  calculate average k2g  values   are
presented  in Table  12.    The  Medford  k2g  is close  to values
previously found for vertical plastic media.8  The  Oconto Falls
k2Q  values  for rock media were substantially higher than  the
Medford  k2o  value from plastic media.   The  difference may be
due  to  differences  in  oxygen  transferred per  unit of media
surface  area  or hydraulic residence time between  plastic and  rock
filter media.  The relatively  low  removal  rate during  Phase  2 at
Oconto  Falls  is  attributed  to the extensive  sloughing that
occurred.
                    TRICKLING FILTER LOADING


    The  purpose of  thia  section  is  to  present data  on  the
effect of Tf  BOD5  ."oading  on TF/SC performance.   Data are  also
presented on the effect of primary effluent and TF effluent SS on
process performance.  Comparisons are based on Oconto  Falls field
investigation data  and operating records from Corvallis, Medford,
and Tolleson.
                              56

-------
a
LLJ

-------
        TABLE 12.  MEDFORD AND OCONTO FALLS TRICKLING  FILTER
                        SOLUBLE BOD REMOVAL DATA
Parameter
Facil i ties data
Number ot tillers in
serv ice
Filter depth, it.
Filter diameter, ft
Media type
Specific surface, sq ft/
cu ft
Wastewacer characteristics"
Plant flow, mgd
Recycle clow, mgd
Temperature, degrees C
Primary effluent soluble
BODs, mg/i
Filter soluble carbonaceous
BODi}, mg/1
Removal rate
*20' (gpm/sq ft)
coef f icient 0 . 5
f'.edf ocd
da ta


1
14
140
Plastic

27

9.0
4.1
21.0

57

U


2.3x10-3
Occmto Falls ti
Phase 1


2
6
38
Rock

13.5

0.341
0.610
12.9

30

5


8.7x10-3
Fhase 2


2
6
38
Rock

13.5

0.400
0. 622
1-1.9

20

8


3.8x10-3
eld Investigation
Phase 3


2
fa
38
Rock

13.5

0.41 a
0.528
17.3

25

7


4.8x10-3
Phase 4


1
6
38
Rock

li.5

0.398
0.266
17.8

28

8


7.8x10-3
aMedtord:  based  :>n 13 sets  of samples collected between 6/:26/84  and 8/1/84;  Oconto
 Falls:  phase  rivorages from field investigation.
                                      58

-------
Influence ot TF BOD Loading

    The  effect  of TF  BOO-  loadir.q  on TF/SC  performance  is
important because designers and operators must  know  how  much  load
can oe  applied  to  the  filters  before  performance  is  adversely
affected.   Sarner12  -^ted  tnat  the settling characteristics  of
sludge  from high-rate  TFs are  poor  and may be  related to the
activity ot sicughed microorganisms.  He  noted that in  a  biofilm
process high organic load  will encourage  fast  biofilm gro. *:h and
sloughirg  of  solids  that  have  a  low  age.   Pavoni,  et a I.,13
performed batch experiments on suspended growth systems  and noted
that maximum coagulation ot  the  bacteria occurred  during the
endogenous  phase  of growth.    Extracellular  polymer production
increased during the endogenous growth phase  and  was the  probable
cause of better coagulation.  Based on the results from  suspended
growth  experiments,  it  seems  plausible  that  increases  in  BOL'5
loading may  have  an   adverse  effect  on  TF  sludge  settling
characteristics  because  ot   increased  organism activity  and
concurrent decrease in  polymer production.

    In  Phase  4 of the  Oconto Falls field investigation, one  of
the two TFs  was  taken out of  service to  determine the  impact  of
doubling  the  filter 6005  loading.   The  Oconto  Falls plant was
operated with one filter tor only 2 weeks.  Final  effluent SS and
total  8005  concentrations were  substantially  higher  at  the
95  percent confidence  level than  in  the  other three  phases
(Table  13).   The  effect  of  BOD5  loading on secondary  effluent
quality may have been more significant if  the plant had  continued
to  operate  with  only  one  filter for  a  longer  period   (see
Appendix B).   The TF  mode  (Phase  3)  performed as well  as TF/SC
(Phase  2)  at  Oconto Falls  and  may be  due  to  the short  contact
time and filter  sloughing  that occurred  in Phase  2.   Differences
in performance are discussed in a later  section.

    Correlations  between  filter  BOD5  loading  and  final
effluent SS  were  developed for Corvallis, Medford,  and  Tolleson
(Table  14).   Typically,  the daily  filter BOD5 loadings  were
between 10  and  40 ppd/1,000 cu ft-  A  statistically  significant
but  not strong  correlation between filter  8005  loading  and
final  effluent  quality  was  obtained  at  Corvallis;  the  results
(Figure 15) agree  reasonably  well  with  earlier Corvallis  results
published  by  Norris,  et  al.14   A significant  correlation  at
Tolleson was  also  obtained,  but  the strength of   the  correlation
was weaker  than  the  Corvallis correlation.   At Medford,  loading
did not have a significant effect  on  final effluent  SS.   Tne
possible reason for this  lack of  correlation is discussed in the
next section.

Influence of SS

    The influence of primary effluent  and  TF  effluent  SS  on TF/SC
performance will  be  addressed in  this  section.   Sarnerl2 noted

                               59

-------
              TABLE 13. EFFECT OF TRICKLING FILTER LOADING
                      ON OCONTO FALLS PERFORMANCE
Parameter value
Parameter
Raw influent
Flow, mgd
BOD5, mg/1
Suspended solids, rag/1
Primary effluent
t'low,a mgd
BOi)5, my/1
Suspended solids, mg/1
Filter effluent
BOD5, mg/1
Carbonaceous BODj, mg/1
Suspended solids, mq'l
Secondary effluent
8005, mg/1
Carbonaceous BOD5 , mg/1
Suspended solids, mg/1
Filters in service
Filter 6005 loading, ppd/
1,000 cu ft
Filter hydraulic loadii.g rate,
gpm/sq ft
Phase 1

0.342
114
136

0.346
74
71

51
2-1
69

14
9
10
2

15.7

0. 30
Phase 2

0.394
139
191

0.400
66
57

100
61
189

23
11
13
2

16.2

0.31
Phase 3

0.328
153
238

0.415
54
55

38
21
31

22
11
11
2

13.7

0.29
Phase 4

0. 396
123
152

0.407
57
56

60
35
86

31
15
18
1

28.5

0.41
^Includes raw influent and secondary waste tlows.
                                      60

-------
        TABLE 1*».   CORRELATIONS BETWEEN TRICKLING FILTER  LOADING
                             AND  TOTAL SUSPENDED SOLIDS
Corre lationa
x-vanable
Cor va Hi s
BOD5 load
BOD5 load
Primary effluent SS
TF effluent SS
Medforrt
BCi)5 load
BOD5 load
Primary effluent SS
TF effluent SS
'1'olleson^
bOD load
BUD load
Primary effluent SS
TF effluent SS
y-variab le
Corvallls
Final effluent SS
TF effluent SS
TF effluent SS
Fir.al et fluent SS
Hertford
Final effluent SS
TF effluent SS
TF effluent SS
Final effluent SS
Tollesond
Final effluent SS
TF effluent SS
TF effluent SS
Final effluent SS
SI
Regression
equa tion

y
y
y
y



y
y

y
y
y
y

- 5.7 +
- 47.8
= 26.4
- 5.7 +

_c
_c
- -1 .1
- 4.3 t

- 4.4 +
- 19.3
- 20.0
- 2.7 +

0.22*
t 0.71x
t 0.50x
0.059X



+ 2. IX
0.049X

0. 15x
+ 0.1 5x
+ 0.034X
0.25X
•atistlcal dotan

n

103
103
249
249

39
.6
_9
J9

135
135
141
141
r

0.
0.
0.
0.



42
22
7o
2b

0.046
0.
0.
0.

0.
0.
0.
0.
06
60
54

29
19
39
42
F

21
J
331
20



. T
.4
. l
.3

0.079
0.
20
15

12
4
23
29
19
.4
.6

.6
.7
.3
.7


1 .
0.
1 .
1 .

0
0
1 .
1 .

0.
0.
t .
'•
PF

ouo
978
"
-------
2 |
o b
si
LU UJ
z
u.
26

24 -

22 -

20 -

18 -

16 -

14 -

12 -

10 -

 8 -

 6 -

 4 -

 2 -
               KEY
                D WET SEASON
                + DRY SEASON
REGRESSION LIME FOR
DATA POINTS OM GRAPH
                       CORVALLIS OREGON: 4/3/83-3/29/84

                       STATISTICAL DATA
                         y- 6.67 +0.215x
                         r - 0.42
                         f -21.1
                         Pc - 1.000
                          r               O
                        •REGRESSION LINE
                        FROM NOHRI3. ET AL.'
          8
        —1—
         10
  —I—
   12
—I—
 14
—I—
 16
—l—
 18
—I—
 20
—T~
 22
—i	r
 24
                                                                   26
                     TRICKLING FILTER BOD LOADING, ppd/1,000 cu ft

       FIGURE  15.  EFFECT OF TRICKLING FILTER BOD LOADING ON
      FINAL EFFLUENT SUSPENDED SOLIDS AT CORVALLIS, OREGON
                                  62

-------
that  the  removal  mechanisms   for  dissolved and  particulate
organics   in  bioEilrns   are  different,  and  that  the   renuval
mechanisms are  interdependent.   Sarner presented  results  for  Tb'
plants  that  showed  for  a  given  filter  8005  loading,  final
effluent  SS increased  when SS  concentrations  entering  the  r F
were  increased.   These results  suggest that  primary effluent
SS  as  well as  filter  6005  loading  may  affect  final effluent
qua 1 i ty -

    Results  presented   in  Table  14  show  that  final effluent
SS were correlated  with  TF effluent  SS, which  c.re most sensitive
to primary effluent SS.   The equations tor  the  regression lines
describing  the  relationship  between  filter  effluent  and  final
effluent  SS  at  Corvailis  and  Medford are  surprisingly  similar,
although  the strength of  the  correlation  is  weaker it  Corvailis.
As  noted  earlier,  the  correlation between  filter  ^005  loadino
and final effluent SS was not significant  at Medford, por  was  cue
correlation between  filter  8005  loading and filter  effluent  SS
These results suggest  that  in the range of  filter  6005  loadings
studied  in  this project, filter  BOD^  loading  is  important only
when it affects the concentration of  TF effluent SS.

    At the  low  filter  8005 loadings  studied in the  project,  the
amount of exocellular polymer produced by  the TF organisias may  be
so large  that changes in organism activity  do not  produce  adverse
affects on settling  characteristics.    Figures  16  and 17  show  the
correlation  betweer primary effluent  SS  and  final  effluent  SS
at  Medford.  TF  effluent  SS increase  as primary  effluent  SS
increase;  likewise,  final  effluent  SS increase with TF  effluent
SS.   As   Sarnerl2  stated  in  interpreting  his data,  one does  not
know whether  the   solids  in  the  trickling  effluent  are  fine  or
colloidal particles originating in  the  primary  effluent,  or
whether the characteristics of  these  solids  are  quite  different.
In either case,  there  seems to  be  a relationship  between  the
primary effluent  suspended  solids and  the  TF  effluent SS, and,
consequently, the  final effluent  SS.   These  results  underscore
the need  for efficient primary treatment.
                           MEDIA TYPE
    The  effect  of media  type on  TF/SC  performance was  studied
by  performing  microscopic  examinations  on the  TF  effluent  and
mixed  liquors  at  different  plants.   Data from previous work
were  used for Tolleson^ and Corvailis.^  The  intent of  the
microscopic examinations  was to  provide  information  on  the
fundamental  differences  between  TF  biological  solids formed  in
rock media and plastic media.   Results are shown in  Table  15.   In
addition to  the  information on  microscopic  characteristics,
filter  BODc, loading,  SVI, and suspected operating  conditions
are also presented

                               OJ

-------
      160
g


8
o
UJ
O
d.
s
  o

u
tc
            MEDFORD, OREGON: 4/1/84-7/31/84

            STATISTICAL DATA
               y - -1.06 + 2.1 1x
               r-0.60
               F - -310.4
          15
                PRIMARY EFFLUENT SUSPENDED SOLIDS CONCENTRATION,


FIGURE 16.  CORRELATION BETWEEN PRIMARY EFFLUENT SUSPENDED SOLIDS
        AND TRICKLING FILTER EFFLUENT SUSPENDED SOLIDS AT
                          MEDFORD, OREGON
                                  64

-------
to

Q

_l

O
in
D  .
Z Z
uj o


S5
w a



i§
<
z
15





14





13 -





12 -





1 1 -





10 -










 8 -





 7 -





 6 -





 5 -





 4
            MEDFORD, OREGON: 4/1/84 - 7/31/84


                            O


            STATISTICAL DATA



              V • 4 S3 + 0.048x

              r • 0,54

              F - 15.6

              Pc - 1.000
                                           an  a
                                              en a
          20       40      60       BO       100      120      140      160





            TRICKLING FILTER EFFLUENT SUSPENDED SOLIDS CONCENTRATION, mg/i




 FIGURE 17. CORRELATION BETWEEN FILTER EFFLUF.NT SUSPENDED SOLIDS


      AND FINAL EFFLUENT SUSPENDED SOLIDS AT MtDFORD, OREGON
                                     65

-------
TABLE 15.  SUMMARY OF MICROSCOPIC EXAMINATIONS FOR TF/SC PLANTS
M,f
7/ 1 0. J4
8/9/B4
6/13/tU

3^21/84'
e/n/sd
7/2S/80
6/4 .'80
PLAflT
CK1UON
HE Of CWD
QCDNTQ ?Ai_LS
T3lLcSON
TGL.ESON
CO..M.MS

™^,,
SAMPLE
LOCATION
WLSS
TF EF FLUENT
MuSS
TF LFFtuCNf
HI iS
W.SS

HtSS
• tcss

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TPlCKLlNr
F KIEF ," tT*
MEDIA
HOC*
PLASTIC
ROCK
u«or>'""
ROCK ~~
«s.
.oc,
RDO-
ppd/1000
Cu f t
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16
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19
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106

49
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-------
    Filter  BOD 5 loadings  were  low  (9 to /8  ppd/1,000 cu  ft),
while .SVI ranged from 21 to  146  ml/g.   SVI was generally  related
to  the  overall  filament abundance,  with higher  SVIs  correlated
with  increases  in  filament abundance.   Other  discussions  on  the
effect  of SVI on  TF/SC peiformance are presented  in tne next
section.  Trickling  filter effluent  floe size  ranged  from  10  to
260  pm  for rock  media and  50 to 1,500  ^m  for  plastic media,
although  only one  sample  was obtained from  a  plant that uses
only  plastic media  in   its  TFs.   In all  cases,   floe were
characterized as firm.  Floe from mixed liquor samples at  Bedford
were  irregular  and diffuse.    Floe  from mixed  liquor  samples  at
Oconto  Falls  were  firm  and compact,  suggesting  floe  from  plastic
media are not as compact as  those  from  rock media    Results  from
Tolleson  are difficult to  interpret  because  ;he  first-stage
plastic  filter  is  followed  by  a  second-stage r^^.k  <  liter,
and  it  is  difficult to determine  t;e controlling  f i 1 c = r for
floe  formation.   Although  th D  dc':a  are  limired,  fundamental
differences in  the  characteristics may  exist  between  floe  formed
in  plastic  and  rock media.   Further study  must be performed  to
clarify this  issue.


    The  filament  typing information for  plant samples was used
to  provide  information  on  suspected  operating conditions  in the
TF  and  aerated  solids contact system.   Information from work  by
Richard,  et  al.,15  in  activated  sludge systems was  used  to
characterize  operating  conditions  based on  filament  typing.   In
four  of  the  five  TF effluent samples,  filaments indicated the
presence  of  a low  dissolved oxygen  (DO) environment  and a low
food-to-microorganism (F/M) ratio.   It  is  doubtful  that these two
conditions  occurred  in  the  same location  in  the  TK-   The more
plausible explanation is that  low  DO conditions  prevail near the
t.op of  the  filter where 8005  concentrations  and  oxygen demands
are high.  Low F/M conditions probably  prevail  near the bottom  of
tha  filter where  8005 concentrations  are  low.  A  comparison
between floe  from TF effluent  and solids  contact  tank mixed
liquor  shows  filaments are usually  formed  first   in  the TF.
The  abundance of  a  specific  filament in the mixed  liquor may
either  increase  or  decrease depending on  conditions  in the
aerated solids contact tank.
               SOLIDS CONTACT OPERATING PARAMETERS
    Designers  and  operators of  the TF/SC process  require
definition of process  parameters  for the aerated solids  contact
tank to insure effective performance.  This  section  addresses  the
effect of  three operating  parameters:   (1)  SRT,  (2)  KLSS,  and
(3)  SVI--on  TF/SC performance.   SS  concentration  in  the  final
affluent  is  used  as  the measure  of TP/SC  performance since
                               67

-------
the TF/SC process improves  effluent  quality  primarily  by  reducing
final effluent  S3  and  its  related  8005.   Results presented  in
this section are considered to  be  site  specific.

Solids Retention Time

    SRT--also called sludge age or  mean  cell  residence  time—has
been  used as  a primary  process  control  parameter  for  other
treatment processes.   Lawrence and  McCarty-*-" defined  biological
SRT  as   the  a/erage  time  a   unit  o£  biomass  remains  in  the
treatment system, that is:
                        SRT   =
                                ( AX  / At)T
where
            XT  =   total  active microbial mass  in  the treatment
                   system, mass

    ( AX/At)T  =   total  quantity of  active  microbial  mass
                   withdrawn daily,  including those  solids
                   purposely  wasted as well  as those lost in the
                   effluent,  mass/time

This simple  definition  can  be  difficult  to apply  to  the  TF/AS
or TF/SC  processes  because,  strictly speaking,  XT  includes the
biomass in the  TF  as  well as the  suspended  growth  system.   For
purposes of discussion in this report, SRT will be defined as in
Equation 3; but XT will  be defined  as  the quantity  of SS in the
aerated  solids  contact  tank,  and will  exclude  the mass  of
solids   in  the  flocculator center  well and  secondary  clarifier
sludge  blanket.   An  approximation  of  the relative  distribution
of  times   that solids  remain  in  the  aerated  solids  contact
tank,   flocculator  center well,  and  sludge  blanket  is  shown  in
Table  16.    These  calculations show  that  the  solids  spend  a
significant   amount  of  time  in the  secondary  clarifier  and
sonetimes  only a  small amount  of time  in  the aerated  solids
contact tank.   The quantity  of  solids withdrawn daily  will  be
based  on SS  and be  equal to  the mass  of  waste  secondary sludge
solids  removed and  secondary  effluent  solids  lost from the syster
daily.

    SRT had  a significant effect only at Medford  when approxi-
mately 2  months  of TF/A!   data were  included  (Table  17).
Figure  18  shows that Corvalli^  final effluent  SS  consistently
average about 9 mg/1  over a broad range of SRTs.  One interesting
observation  for the  Corvallis data is higher  final  effluent  SS
                               68

-------
        TABLE 16.  APPROXIMATE DISTRIBUTION OF DETENTION  TIMES
                          FOR SOLIDS IN  TF/SC PLANTS



k' 1 j n t
Corvdll is
Med tore;
Ocon to Falls
Tol leson

Sol iris
contact
tank
I4a
35
7
12
Detention time, percent at

Floe
center we 1 1
44
18
58
51
tota 1

Sludge
blanket
42
47
35
37
alncludes return sludge  aeration and aerated solids contact  times.

Noce:   The following  assumptions were made:

       1.  A 0.5-ft  sludge  blanket was maintained.
       2.  The  solids concentration in the center well  was  the  sur.c as in the solids
           contact  tank.
       3.  Average  plant  and  solids cont.ict recycle flows were  used tor each plant.
                                         69

-------
      TAB LI 17.  CORRELATIONS BETWEEN SOLIDS CONTACT OPERATING
            PARAMETERS AND FINAL EFFLUENT SUSPENDED SOLIDS
Statistical datab
Reg ress ion
Correlation^ equation
Corvallis
1. SRT,


2. N.LCS,
3. SVI,
Medford
1. SRT,

d . T
days -c
mg/1 y 8.3 + 0.0003x
ml/g -c
clays
h'/SC only -c
b. TF/SC and TF/AS y 8.8 l.lx


To


2. MLSS
3. SVI,
lleson
1. SRT,
2. MLSS
3. SVI,
, mg/1 -c
ml/g y = 15.9 - O.U83x
days -c
, mg/1 -c
ml/g -c
n
249
249
249

122
180
122
22
13
30
13
r
0.
0.
0.

0.
0.
0.
0.
0.
0.
0.
10
16
05

07
34
15
44
20
32
30
F Pp
0.
6.
0.

0.
23
2.
28
0.
3.
2.
01
64
57

55
.2
93
.5
44
12
15
0.
n.
0.

0.
i.
u.
1.
0.
0.
0.
099
987
549

579
000
911
QUO
431
912
842
aThe indf.oendent variables (SRT, MLSS, and SVI) were  correlated with  the dependent
 variable  (final effluent TSS ) .

^Independent variable  (x-axis)  versus dependent variable  (y-axis).  Units for final
 effluent  SS are rag/1.
cNot shown because Pp  is less than 0.95.
                                       70

-------



en
0
_i
8
o _
^^ £
Z^
_
to .x
W '.rf

5 z
3 o
Li- t
LL O
LU (J

— (
^
z
u.






3B "
3P -
34 -
32 -
3O -
28 -

26 -
24 -
22 -

20 -
18 -
CORVALLIS, OREGON: 4/3/83-3/29/84
STATISTICAL DATA
r - 0.01
F - 0.02
PC " 0.10

KEY
0 WET SEASON

+ DRY SEASON

D
16-| D
D n
14 -

12 -

10 -

It ~"

6 -

4 -
+ D
•t- + CUD n +•
D 4-LH.U-0 -B D -f
•H-B a B*-+ *O +
•K^tfH-f- -CXI 3D KXZD + D -M- 4- + -f 4-
*E -anDQUBi D D « eat3+ -H- -t- -t -t-a -»•
C^ft-^l^t€) 9 n~i[ Mill i^*- m + D
aM-t»ftffi +m m D D
D -t-BDMI D
D HH- -f D

1 1 I I I I
0246
FIGURE 18.
             SOLIDS RETENTION TIME, days

EFFECT OF SOLIDS RETENTION TIME ON FINAL EFFLUENT
SUSPENDED SOLIDS AT  CORVALLIS, OREGON
                   71

-------
concentrations  n:cur when the SRT is less  than  about  1  day;  low
Affluent SS concentrations  also  occur  in  this  range  suggesting
that .Jt 'Jorvailis, TF/SC  can also work at low SRTs.

    At Medford,  effluent SS tended  to  decrease  as SRT increased
(Figure 19), although  the  correlation  is not strong.   Based  on
limited data at  Tolleson, no significant  correlation between  SRT
and effluent SS  was obtained (Figure  20).   The  lack of  strong
correlation between  SRT and effluent SS  at  the  three  plants  may
be  due  to  the  difficulty in measuring the  true SRT.    As  noted
earlier,  the  majority of  the  total  TF/SC system solids  are
usually contained  in  the  secondary clarifier  center vcell  and
sludge blanket.    The DO concentration and  the  activity of  the
solids  in  the  secondary  clarifier vary  substantially making  it
difficult  to estimate the true SRT.

    One other  interesting contrast is that Corvallis and  Tolleson
have rock   filters preceding their aerated  solids  contact  tanks,
while Medford  has  a  plastic  filter ahead of its contact tank.   It
seems  plausible that  the  inseTSitivity of  the  Corvallis and
Tol3eson plants  may  be  due  to better flocculation characteristics
for filter solids  formed  in  rock media.   Hock media has more
horizontal surface  that may increase  the  age  of  the filter
solids  and,  therefore,  biopolyrner  concentrations.   Higher
biopolymer concentrations have been  shown  to  result  in  better
flocculation.

    The Oconto  Falls  field investigations  were  used   Lo
demonstrate  the effect  of large changes in SRT as  the plant
operations mode  is switched  from TF/SC  to the  TF mode  (SRT = O).
Table 13 shows that  final effluent SS  concentration did  not vary
much between the TF  mode (Phase  3) and the  TF/SC  mode (Phases  1
and 2)  even though TF loadings  did not vary  much.   At first
glance, one might conclude that  the TF mode performs  as well  as
the TF/SC  mode.   The  cause  for  the lack of  difference  between
Phase  3 ar.d  Phases  1 and  2 can  be explained  by  comparing
primary effluent  and TF effluent SS values.    Primary  effluent
SS  concentrations  did not vary  much between  phases.   Major
sloughing,  however,  occurred in Phase  2  causing TF effluent  SS
to  exceed  1,000 mg/1  and  the Phase 2  average  to be  189 mg/1.
Despite the heavy sloughing, the Oconto  Falls TF/SC plant still
produced  secondary   effluent  with an average SS  concentration
of  13 mg/1.   During Phase  3,   the average  TF effluent   SS
concentration was only  31  mg/1 making  it  easier to  produce  a
secondary  effluent with an  averages SS  concentration of  11 mg/1.
As a contrast, the Corvallis plant, which  also has  rock media and
flocculator center wells, had final effluent SS concentrations  of
about 20 mg/1 when operating in the TF mode.^4

MLSS Concentration

    The effect  of MLSS concentration on effluent quality was  not
as  dramatic as  expected based on  activated sludge research  by

                              72

-------
                                      MEDFORO, OREGON: 2/1/84 - 7/31/84

                                                   STATISTICAL DATA
                                                    v   8.8:
                                                    r • 0.34
                                                    F  -
1.12X
                                                        1.000
                                                    NOTE
                                                    NUMBERS ARE
                                                    REPLICATES FOR
                                                    POINTS
                        SOLIDS RETENTION TIME, d»y»

FIGURE 19.  EFFECT OF SOLIDS RESIDENCE TIME ON FINAL EFFLUENT
             SUSPENDED SOLIDS AT MEDFOP.D. OREGON
                               73

-------


i
j
8.-
£ 1
o
2 2
ui O
S) t-
D <
(A 
-------
Tuntoolavest ,   et  al.,17 and  other  researchers.    No  significant
ettect was measured at Medford or Tolleson, although the Tolleson
data are limited.   Corval.lis tinal eft.luent SS increased slightly
with increases  in  mixed  liquor  levels  (figure 21).   Results  from
studies  performed at Corvaliis in  1980 by  Norris,  et al.,14
are  also presented  on Figure  21.   The eatlier  results showed
significant increases in final  effluent SS  when mixed liquor
levels  wero  increased  --bove  1,500  mg/1.   Results  from  this
project  indicate  only  slight  increases in  final  effluent  SS
occur .

Sludue Volume Index

    Results in  Table  17  indicate  SVI  had  a significant  effect  on
effluent quality  at  Medfotd, but not  at   Corvaliis or  Tolleson.
Figure 22  shows the  relationship between  SVI  and  final  effluent
SS  at Medford.   Based on the relative  distribution of  detention
times shown  in Table  16,  Bedford's  center well is much  smaller
than those at  Corvaliis  or Tolleson.   Higher  SVIs  at Medford may
be  needed  to  decrease  the  settling velocity  of  the solids and
improve  the  opportunity for  contact  flocculation  in the center
well.  SVI  may not be critical  at Corvaliis  or Tolleson  because
adequate L locculat ion  is being  provided in the large f loccu lator
center wells.


             SOLIDS CONTACT TANK SOLL3LE BOD REMOVAL


    Soluble  BOD^  removal  rates  in  the aerated solids contact
tank  at  different TF/SC  plants was  quantified  by  developing
soluble  carbonaceous  6005   profiles.   At  the  Medford TF/SC
plant, which had  the  longest  contact  time  of  the plants  studied,
soluble  carbonaceous  6005  profiles  were  developed  on  five
different days  by  taking measurements  at  eight different  points.
A typical profile  is shown en Figure 23.

    The  general form  of the rate equation used to  model  soluble
BOD5 data is shown in Equation 4:
                            =  -(KT
where

    C   =  soluble carbonaceous 8005 concentration,  mg/1

    t   =  contact time, minui.es

    KT  =  reaction  rate  coefficient  at  temperature  T for
           order n, units depend on n

                               75

-------
             CORVALLIS. OREGON: 4/3/83 - 3/29/84

             STATISTICAL DATA

               y - 8.30+ (2.92 X 1C'1)x
               r-0.16
               F-6.84
               Pc » 0.987
                                KEY
            Y
                                0 WET SEASON

                                + DRY SEASON
                                                  REGRESSION LINE FROM
                                                  DATA ON GRAPH
TREND LINE
FROM NORRIS, ET AL
14
                                         a tm a
                                    G£C 111! I  D Q D
                                         a am  D
                                       DO D  D a
                                              Q
                                                                a
                  MIXED LJQUOR SUSPENDED SOLIDS CONCENTRATION, fl/l
FIGURE 21.  EFFECT OF M;XED LIQUOR SUSPENDED SOLIDS ON FINAL EFFLUENT
                SUSPENDED SOLIDS AT CORVALLIS,  OREGON
                                   76

-------
o
III
o
z
Ul
  z
  UJ

  O

  Z
<
z
                                          MEDFORD, OREGON: 4/1/84 - 7/31/84


                                          STATISTICAL DATA
                                            y - 15.9 -0.083x

                                            r « 0.44

                                            F •= 26.5
                         60             100




                            SLUDGE VOLUME INDEX, ml/8
120
                                                                      140
    FIGURE 22.  EFFECT OF SLUDGE VOLUME INDEX ON FINAL EFFLUEN"1"

                    SUSPENDED AT MEDFORD, OREGON
                                   77

-------
                                 	FIRST-OHJER RATE EQUATION. NO INTERCEPT
                                 	FIRST-ORDER RATE tOUATION, INTERCEPT ALLOWED
                                 	SECOND-ORDER RATE EQUATION, NO INTERCEPT
                                 	SECOND-ORDER RATE EQUATION, INTERCEPT ALLOWED
                                       SOLUBLE CARBONACEOUS BGOS MEASUREMENT
                                       TAKEN AT MEDFORD, OREGON, 7/16/84
                          AEMATEO SOLID* CONTACT TIMI, mtnutm
FIGURE 23.  SOLUBLE BOD5 PROFILE ALONG THE AERATED SOLIDS
               CONTACT TANK AT MEDFORD,  OREGON
                                    78

-------
    Xy  --  mixed  liquor volatile  Ss  concentration,  TUJ/]

    n   =  order  of  equation (n  =  1 tor first  order,  n - 2  for
           second orde r )

The  linear  forms of  Kq nation  4  for  first-  and  o ecor J-orde r
models were  fit to the data.  for each  of tin-  two models,  renrwal
rate  coef L icier ts were  developed with  and  without allowance  of
y-intercepts .  As shown  on Figure 2J, each  of the uodels  tit  the
data  well.   The  first-  and  second-order mod, Is witl  intercept?
fit the data slightly  better  at the  beginning  of the channel  than
the  models  without  intercepts  because  tnf/  account  for   the
initial  soluble  B 0 D 5 uptake more  accurately.   However, after
the  first   LO  minutes  of  contact  time,  the  .Jifterences  i ; .
predicted  BOD5 values  for  the different  uiodels were  less  Mian
1 mg/1.   The  four  models  weje  used to  fit  the daia  from each
of  the plant-scale  end bench- scale soluble carbonaceous bODs
profiles, and  in  each case  model choice made little difference.
The  first-order  model describes  the data adequately and is;   the
simplest to  apply.

    Equation  4 for the  first-order model can be  expressed  in  a
mor? convenient form for data analysis.
                       -  =   -K20    -)Kvt
                      *-o


where

   C0   ~  soluble  carbonaceous  BOP5 o£  the  mixed  liquor  at the
           beginning of the channel, mg/1

    C   =  soluble  carbonaceous BOD5 a^ter  time t, rng/l

    fl   =  temperature correction coefficient  (assume 9 = 1.035)

   Kon  =  first-o.  er reac.ion rate coefficient at 20 degrees C,
           1/mg-min

The slope  of  the best  fit  line  for In  (C/CC)  plotted  against t
that passes through the origin  is  equal to the bracketed term in
Equation 5.  An example plot for the data collected at Medford is
shown on Figure 24.
    A  summary  of  the plant- scale  and bench-scale  soluble
profiles  and first-order  reaction rate  coefficients  measured
at  Medford  is  given  in  Table  18.   Bench-scale profiles were
developed  to  see if a small-scale,  simple  test  could be us^d to
model  the  full-scale  aerated solids  contact tank.  The data used
to  develop  tht  removal rate coefficients  are  given  in Table Dl.

-------
     0.0

    •-0.1

    --0.2

S   --0.3
J)
I   -0.4

=5   -0.5

y0  -0.6
O
-£   -0.7

    -0.8

    -0.9

    -1.0
                                      MEDFORD, OREGON :  7/16/84
                                      TEMPERATURE, T - 20 (*•<**« C
                                      MLVSS. Xu - 1083 my/I
                       10             20             30
                     AERATED SOLIDS CONTACT TIME, minutes
                                                                   40
FIGURE 24.  LINEAR PLOT OF SOLUBLE BOD PROFILE FOR FIRST-ORDER
                   EQUATION AT MEDFORD, OREGON
                                 80

-------
TABLE 18.  SUMMARY OF SOLUBLE BIOCHEMICAL OXYGrN DEMAND
    PROFILES ALONG THE MEDFORD, OREGON, SOLIDS  <\NK


Typf of

b,'2V> B4
7 / 1 b / ft 4
7/ 1 1/&4
B/7/B4
8/7/84 3


1/BHl-«
5 x
0 x
q x
2 x
3 x
4 x

MlK«-d liquor
volati if

0~^ 1 , 37b 0. H
0~^ 1 , 1 7U 0.9
0'S 1,085 O.R
0"^ 94 J 0.8
0~^ 1 , 066 0. 7
O'5 869 0.7



T 13
16 12
20 26
21 7
22 31
20 U
Soluhlp -arb. r r-Pra-» w >U q-1

Banning of Er 1
2 9.3
0 7,5
0 17.0
1 5.7
0 21.5
•t


of






                           81

-------
It should  be  noted  that  the  first  soluble 6005 sample  (sample
point No.  1) was  taken 8 ft downstream from the return  sludge  and
TF influent mix point to ensure that uniform mixing  had occurred,
The  aerated  solids  contact  time  for  sample point  No.  1  was
assumed to be  zero.

    The Medford  aerated  solids contact  channel typically  removed
75 percent of the soluble carbonaceous  8005 in  the TF effluent.
The  first-order  reaction  rate  coefficients  based  on  the plant-
scale  profiles ranged from  2.0 x 10-5  to  3.3 x 10~5  1/mg-min.
The  bench-scale  reaction  rate  coefficients were slightly higher
than the  plant-scale coefficients.   The probable reason  is that
in the bench-scale test, uniform mixing  could  be attained  quickly
so that the first sample could be collected before  a significant
portion of the  initial 8005  uptake  had occurred.   Location 1
for  the plant-scale  profiles was  as close as possible  to  the  mix
point  of  the  filter effluent  and  return sludge;  yet, soluble
carbonaceous  BOD  data for the  filter effluent and  return sludge
in Table  18  indicate some BOD uptake  had  already  occurred.   In
four of the five profiles,  soluble BOO  at  Location 1  was lower
than predicted even  when  it was  assume! that  there was dilution
of filter  effluent  with  return sludge   having  a  soluble  BOD of
zero.

    It seems  conceivable that  the soluble 8005 reaction rate in
the  aerated solids contact tank could increase with TF effluent
soluble  8005,  since  a  higher filter effluent  BOD^ could
indicate  a larger fraction of more  easily degradable organic
matter.    The  Medford  data  indicated  this  trend may  exist,
although the  data are limited  and  the  trend  line  drawn was  not
statistically  significant.

    Soluble 8005 removal in  the  aerated solids contact tanks
at Oconto  Falls  and Tolleson is  limited because the TF effluent
soluble 8005  concentrations  are low.   At  Oconto Falls,  the
overall average  soluble  carbonaceous  BOD5 concentrations for
the  TF effluent  and  final effluent were 7  mg/1  and  6 mg/1,
respectively,  foi  the  field  investigation  (Table  Bl).    At
Tolleson  where  a  two-stage  TF system is used,  the  average
soluble carbonaceous BOD5  concentration  in the  second-stage
filter  effluent  was only 1.6  mg/1.11   Average aerated  solids
contact times  of  Oconto  Falls  and Tolleson are 8 and 13 minutes,
respectively,  which  may  also contribute  to the low soluble  BOD5
removals.

    In  summary,  soluble  BOD5 removal  in the aerated  solids
contact  tank  can  be   modeled  effectively  with   first-order
reaction kinetics.   The  reaction rate  coefficient  may increase
with  TF  effluent  soluble  BOD5  concentration.    Significant
soluble 6005   removal will occur in  the aerated solids contact
tank  only  if  TF  effluent soluble BOD5  concentrations are  high
enough (above  5 mg/1) and  if sufficient  contact tiro)  is  provided.

                              82

-------
                 DERATION RATE AND FLOCCULATION
    The effect of aeration rate on flocculation  was determined by
varying aeration  rate  in  sections of the aerated solids contact
channel  at  Medford,  Oregon,  and  developing  supernatant  SS
profiles  along  the  channel.   Additional  information  on
flocculation and clarifier performance was collected  by measuring
SS with settling (i.e., supernatant SS)  and  witnout settling, and
sludge blanket  depths  at  the Medford, Oconto Falls,  and Chilton
TF/SC plants.

    The velocity gradient  (G),  which is  a  measure of  mixing
intensity,  was  estimated  for  each  aeration rate  at  Medford,
Oregon using the following equation:
                               0'  w d
                                      1/2
                                                             (6!
where

    Q'  =  unit airflow rate,  sec~l

     w  =  3iquid specific weight,  Ib/cu  ft

     d  =  diffuser depth, ft

     v  =  dynamic viscosity,  Ib-sec/sq ft

The velocity gradient was varied in  the end of  the aerated solids
contact  tank between  locations E  and H,  a  distance  of  294 ft
(see  Figure  10  for  locations).   Supernata-st  SS concentrations
decreased  along  the channel  at high as well as low  velocity
gradients  (Table 19).    Based on  replicate  measurements  ct
velocity gradients  of 61  and   108  sec"^, however,  the decrease
in supernatant SS at the  lower  mixing intensity was greater by a
statistically significant margin.
    The relatively large decrease  in  supernatant SS at the higher
velocity gradient did not seem to tgree with the work by Parker,
et  al.,2  which  suggested  breakup  rather  than flocculation
should  occur  at  this mixing  intensity.    Velocity  gradient  was
also varied in  the  middle of the aerated solids contact channel
between Cl and D3 to see if  the  resu\ts at  the end of the channel
could  be  duplicated.    Table  20  shows that  breakup  rather than
flocculation  predominated  in the middle  of the channel.   The
average  increase  in supernatant SS  was  2.5 rng/1  for  the lower
velocity gradient and 3.9 mg/1 for the higher velocity gradient,
although the difference  is not statistically  significant based on
the three sets of data.

                              83

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    TABLE 19.  EFFECT OF AERATION RATE ON FLOCCULATION IN THE END
       OF THE AERATED SOLIDS CONTACT TANK AT MEDFORD, OREGON
Dati

6/27/b4

6/28/84


7/17/84 7/20/84
7/17/84 7/19/34
Supernatant SS at specified
Approximate r . f
, rr , locations, mq/1
velocity qradient.
sec'1
78
89
96
107
119
61
108
e
23.6
28.7
14.8
21.0
20.0
19. 6b
18. 5b
F
15.2
22.0
16.4
13.6
'.5.0
15. 0*3
15. 2b
G
11.6
18.0
9.6
M.O
12.4
13. 8b
14. 4b
H
13.2
13.6
10.8
12.0
12.1
1«.4*
12.»b
Supernatant SS

-10.4
-15.1
-4.0
-9.0
-7.9
-8.2
-5.9
'Supernatant SS at H ninus value at 2.
"Supernatant SS values are averages based on seven separate measurements*
                                      84

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      TABLE 20.  FFFECT OF AERATION RATE ON FLOCCULM"iON IN TH£
   MIDDLE OF THE AERATED SOLIDS CONTACT TANK AT BEDFORD, OREGON
                                                                 L
Supernatant SS at specified
Approximate " locations/a ag/i
Date velocity gradient.
sec-
7/B/84 52
7/8/84 117
Cl
19.8
18.9
C2
20.3
18.7
D2
21.2
23.3
D3
22.3
22.8
Supernatant SS
change,53 mg/1
+ 2.5
+ 3.9
aSupernatant SK values are avurages based on three separate measurements.
^Supernatant SS at  D3 minus value at Cl.
                                    85

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    Supernatant  SS  profiles  along the  entire aerated  solids
contact  channel  (Table  21)  explain  the apparent  discrepancy
between supernatant  SS  profiles  at  the end and in the middle of
the channel.   Supernatant 3S always  increased between  sample
locations D3 and  E because of high  turbulence  at  a free fall in
this section of the  channel.   Since  the tree fall and concurvent
oreakup  immediately precedsd location  E, flocculation  rather
than breakup  predominated  even  under relatively  high  velocity
gradients.   Average  supernatant  SS  values  in  Table  21  show the
majority  o£ the  flocculation occurs in th^  beginning  of the
channel (between A and Cl) during the first 10 minutes of aerated
solids  contact  time.    Decreases   in supernatant  SS between
locations E  and H just compensate for the  increase in supernatant
SS  between  D3 and  E.    These  results underscore  the need to
minimize high  turbulence  in the aerated solids contact channel.

    "locculation  profiles  along  the  aerated solids contact tanks
were also developed  during  the  Chilton   and Oconto  Falls field
investigations  (Tables E-4 and B-5).   Use  of Kemmerer samplers to
measure  supernatant SS  is a  new technique.   The results  from
Chilton and  Oconto Falls are questionable,  since rhe mixed liquor
level  in the  sampler  was not  lowered   below  the  upper cross
support (see Figure  9)  at tie  start  of th-'s sedimentation period.
Consequently,  settled  solids could  rest  on  top of the cross
support  and contaminate  the  supernatant  when the sample was
withdrawn.

    Rapid decreases  in  supernatant SS  were a.lso noted by Norris,
et  al.,14  in  the  beginning of  the  aerated solids contact
channel  at  Cosrvallis,  Oregon.  At  this  plant, supernatant SS
decreased  by  an  average  of about 40  percent  in  the first
3.2 minutes  of aerated  solids  contact time.    The  results  from
Corvallis and  Medford suggest  that-only  about  32 minutes of
aerated solids  contact  time  is needed for efficient  S3  removal.
At  Medford,   the  additional  aera.ted  solids contact  time  is  not
wasted  since  it  maintains the.solids in an  asrobic state and
provides  for  additional soluble 8005, removal.  At Ccrvallis,
the biological  solids are maintained in an aerobic state through
the use of return sludge aeration.
                                           t
    Flocculation in  the aerated  solids contact  tank   and
flocculator  center  well  can  be  explained with, Figure 25.   The
relationship between velocity gradient,   flocculation time,  and
supernatant  SS  reduction  was  derived theoretically and confirmed
experimentailv with bench-scale  floccclation experiments on
activated sludge from  a pilot plant. 2   A rapid  decrease in
supernatant  SS occurs  when  the biological solids enter  the
aerated  solids contact tank near point  I.   As the biological
solids  travel  down  the  aerated solids  contact  tank,  the  rate of
improvement  (supernatant  SS decrease)  decreases until the  solids
reach  po'.nt  II at the  end of the tank.    The  biological  solids


                              86

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         TABLE 21 .  FLOCCULATION PROFILES ALONG AERATED  SOLIDS
                        CONTACT  TANK AT MEDFORD, OREGON

                                                                         A-C1      C1-D3    T3 H     A-»


 6/26/R4      16. /     22.5    16.j    I1*.,*    lb.0    23.2    12.6    M.J    13.^      -0.4      -0. j    -2.n     O. :>


 6/29/84      2J.u     23.to    (52.4)  (55.6)    18.8    22.4    22.0    16.0    18.0     (+29.4)    (-J».6)    -O.D     -b..


 7/19/Gd      26.4     16.5    13.a    ' I . o    U.^    14.8    12.8    12.4    12.^     -1 l.o      *C.^    -u.4    -13.o


 7/20/t>4      19.5     11.6    10.8    14.'1    14. U    20.8    14. J    12.8    U.u      -8.7      *J.2      0     -i.i








iraqo 4xclud«i data (roa 6'29/84.
                                               87

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                            NOTE :
                            IMPROVEMENT EQUALS PERCENT DECREASE IN INITIAL SUPERNATANT SS
                            BASED ON PARKER, ET All
                20 - IMPROVEMENT
                                     AEAATED SOLIDS CONTACT TANK
                                                     FLOCCULATOR CENTER WELL
             10
                             SOLiOS CONTACT TIME. minuM
FIGURE 25.  SCHEMATIC OF FLOCCULATION IN AERATED SOLIDS CONTACT
                TANK AND FLOCCULATOR CENTER WELL
                                  88

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then  enter the flocculator center well  (point II') where  the
velocity  gradient  is  low.   Further  reductions in  supernatant
SS occur as biological  solids  move  through  the flocculator center
well into the bottom of the  clarifier  (point  III).

    Secondary clarifier performance at Chilton, Oconto Falls,  and
Medford was  evaluated  by collecting supernatant SS measurements
in the center wells and total  suspended  solids (TSS) measurements
outside  OL  the  center  wells.   Results  from  the Chilton  and
Oconto  Falls  lield  investigations  are  summarized  in Table  22.
Supernatant  SS  values  decreased with  depth in  the  flocculator
center well  at Ch.iiton  indicating  flocculation is occurring.   At
Oconto  Falls, however, supernatant  SS increased with  depth,
probably because the mechanical mixers  in  the flocculator center
well are operating  at a high speed  and causing breakup.   Although
the  Medford  center  well  is only  moderately  sized,  supernatant
SS  (Table 23} decreased an average  of 6  mg/1  betv;een  ths  top
(location I)  and bottom (location J3)  of the  center well.

    SS  were  measured  at  various depths below  the  effluent
launders at  Chilton  and  Oconto  Falls  to provide some indication
of  the  effect of  clarifier depth  on  effluent guality.    In  a]l
cases, the average SS  increased with depth.  At Medford,  average
SS "alues  for  samples  taken just  above  the sludge  removal draft
tubes  (locations K  and  L) were  higher than for  samples  near  the
effluent launders  (locations M  and n),  but still relatively  low
considering  their  proximity to  the sludge blanket.  The  low SS
values at  K  and L  may  be due to  the low  overflow rate  used at
Medford.

    Secondary  clarifier sludge  blanket  profiles were also
developed  for  the  Chilton,  Medford,  and  Oconto Falls  TF/SC
plants.   Profiles  are  summarized   in Table 24 and  show  that  the
TF/SC  plants studied  operate  with a  minimal  sludge blanket.
Average  sludge blanket depths ranged  from 0 ft to 1.4  ft  but
generally  lie  between  0.5  ft  and  1.0  ft.    Low  sludge  blankets
are  maintained  because  an  effort  is  made  to  remove  the
biological solids from  the anoxic or anaerobic environment at  the
clarifier bottom and to avoid  lenitrification.   Maintaining  the
solids  in an aerobic  state helps maintain their flocculating
characteristics.
                SECO'lJjARY CLARIFIER OVERFLOW RATE


    The effect of secondary clarifiet  overflow rate or,  final
effluent  quality  was  determined by  comparing  average  daily
overflow rates with final effluent SS at Corvallis and TolJeson.
Figure  26  shows  that  overflow  rate  did not  have  a significant
effect  on  final  effluent  SS at  Corvallis.    The Corvallis
                               89

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        TABLE 22 .  SECONDARY CLAPIFIER PERFORMANCE AT CHILTON
                       AND OCONTO FALLS, WISCONSIN
                           Supernatant SS with
                          tloc well  depth, mg/1
Suspended solids with depth below
        effluent launder
.reacment pianc
Chilton
Phase 1
Phase 2
Phase 3
Overall average
Oconta Falls
PhfiS8 1
Phase 2
Phase 3
Phase 4
Overall average
3 ft

21
19
50
3U

23
24
13
30
21
12 ft

14
8
34
18

32
23
28
31
28
4 ft

15
4
11
12

7
9
5
12
8
8 ft

21
12
14
17

13
11
5
18
11
12 ft

:i5
12
17
25

30
169
7
94
78
Note:
       Supernatant SS  and suspended  solids values are  phase or overall  averages
       for field investigations.   See  Appendix E and D for individual values.

-------
               TABLE 23.  SECONDARY CLARIFIER PERFORMANCE
                              AT MEDFORD, OREGON
                              Supernatant SS  in flc:       Suspended solids at various
                                    well, mg/1                   location:,, mg/1
  Sample  collection dates   	    	
                             I      Jl      J2      J3       K       L      rt      N

    6/26/84  to  7/20/84      13.2    14.7        -       -    12.3    35.0    9.4    6.6
    8/6/84  to 8/9/84        25.3    23.9     17.4    19.4      -    15.2    6.6


Note:   Supernatant SS and suspended solids values are averages for the different
       collection dates.  See Appendix D  for individual values and Figure 10 for
       sample locations.
                                         91

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TABLE .2U.  SLUDGE BLANKET DEPTHS AT TF/SC PLANTS
                           Average sludge blanket depth,  ft
Treatment plant
Inside tloc
well
Outside floe
well
At scum
baffle
At outside
wall
Chilton
  Phase  1
  Phase  2
  Phase  3
  Overall  average

Medtord
  Overall  average

Oconto Falls
  Phase  1
  Pnase  2
  Phase  3
  Phase  4
  Overall  average
                  0.2
                  0.8
                  0.8
                   1.1
                   0.8
                   0.1
                   0.5
                   0.6
0.2
0.9
0.9
0.6
                                    0.88
1.1
1.0
                                    0.7
0.0
0.9
1.0
0.6
                                                  1.3
1.5

oil
0.7
0.9
0.2
1.0
                                                                0.6


                                                                1.4
1.3
1.0
0.2
0.6
0.7
                             92

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Q
IJ
o S
Ul J?
D fc
||

to <
» ™
2 C
Ul m
3 0
E! z
^8
UJ W

<
2

U-






36 -

34 -
32 -
3O -
28 -
26 -
24 -
22 -

2O -

13 -

16 -
14 -

12 -

10 -

6 -

6 -

—
. 	 •- " tJ 	 	 	 — - , - 	 	 , -„ , . 	 . .

CORVALLIS, OREGON :
4/3/83 - 3/29/84

STATISTICAL DATA
r • 0.02
F « 0.13
Pp - 0.28
KEY
0 WET SEASON

< DRY SEASON
D

D
D D
C +
Q + D D -r D +
OTI+-f-f D (BO D
c -f ++ -f +H- + + +ni m
on + -KB i ii HDnan-ujj-a-c od a ono D o + on
EC Q «[BH^+B D-EHC B3 -H- D D D B CD CEO
D D a Dl Igilg}- +B+B D DO DCD D OD
!!• !• IO+ D O [E D D 3 D D
D •»-»-«• D a am +a m
+ •»• 4- n a +
i i i i i i i i i i i T
    300
500
700
                               000
1100
                                    1300
                                    1500
                SECONDARY CuARIFIER OVERFLOW rtATE, Bf>d/sq ft

FIGURE 26. EFFECT OF SECONDARY CLARIFiER OVERFLOW RATE ON
   FINAL EFFLUENT SUSPENDED SOLIDS AT CORVALLIS, OREGON
                             93

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TF/SC plant  produced  an effluent  that  was consistently  low  in
final effluent SS  over  a wide range  in  overflow rates.   It  is
interesting  to  note  that  the  Corvallis  plant opetc.. ions  staff
increases the  ML^S  concentration  in the aerated  solids contact
tank  from 2,000  mg/1  to about  4,000  rag/1 during  the winter,18
which is also the  time when high overflow rates occur.

    At  the  Tolleson TF/SC  plant,  full-scale studies were
performed under another project^1 to determine the effect of
increasing  the average  daily  overflow  rate from about  350  gpd/
sq ft to about 600 gpd/sq ft.  Table  25  and  Figure  27 show that
the  overflow  rate  increase  did   not  increase  final  effluent
SS significantly.   High  final effluent SS concentrations (greater
than 40  mg/1)  were  measured during some days at Tolleson as shown
on Figure 27,  although the monthly average SS  values were usually
less than 1U  rag/1  (Table A5).   High final effluent SS at Tolleson
have  been  caused  by  denitrification 11  and   primary treatment
failures as  noted  earlier in this report.

    The  results  from Corvallis  and  Tolleson TF/SC plants on
the  effect   of  overflow  rate on  effluent  quality generally
do not  agree  with those reported  in  the  literature.1'»19  The
insens i t ivi ty to  overflow  r=\te  is  nor-it lively  due  to the
fiocculation  features  and other characteristics of  the Corvallis
and Tolleson secondary  clarifiers.   Both  sets  of  clarifiers  have
flocculator  center wells, inboard effluent,  launders, suction
header sludge removal systems, and hig'p sidewater  depths.

    T..h-e" insens itivity  of the  clarifiers may also due  in part to
"the conditioning of the mixed liquor solids in the aerated  solids
contact  tank  as well as  in the flocculator center  wells.   Inboard
launders avoid the carryover of  solids from density currents
along the walls of  the clarifiers.   Suction header sludge removal
systems  quickly  remove  settled  solids  from  the  secondary
clarifiers  so that carry-over of  solids  from  denitrification is
minimi/ed and the settled solids  are  quickly  returned to an
aerobic  environment.   Higher  sidewater depths  increase clarifier
detention time and provide  a  larger distance  between  the  sludge
blanket  and  effluent launders.    Chapmanl9  noted  that deeper
clarifiers  are less  sensitive  to  changes   in  overflow than
shallow  clarifiers.
                      COAGULANT ADDITION


    SS  and  total  phosphorus  concentrations  and  removal
efficiencies  for  the  different  field  investigation phases
at Oconto Falls are shown in Table 26.  The effect of  coagulant
addition  on  TF/SC performance  can be determined  primarily by
comparing  results  from Phase  1   (TF/SC  with ferric  chloride
addition)  and Phase 2 (TF/SC without  ferric chloride  addition).

                              94

-------
    TABLE 25.  SUSPENDED SOLIDS  REMOVAL AND SECONDARY CL
-------
/u -
60 -
w
O
FINAL EFFLUENT SUSPENDED SOL
CONCENTRATION, mg/1
-« M U * Ol
D O O O O O
1 1 1 1 1 I
TOLLESON, ARIZONA :
4/1/83 - 3/31/84
a
D STATISTICAL DATA
r -0.04
F - 0-28
D D PF -0.40
KEY

D 2 CLARIFIERS IN SERVICE
• 1 CLARIFIER IN SERVICE
D ( 3/12/84 - 3/31/84 )
D
D °
D Dp °D n •
n TTtroa Q n
•
    200
           400                   600

SECONDARY CLARIFIER OVERFLOW RATE, gpd/tq ft
FIGURE 27. EFFECT OF SECONDARY CLARIFIER OVERFLOW RATE ON
   FINAL EFFLUENT SUSPENDED SOLIDS AT TOLLESON, ARIZONA
                           96

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    TABLE 26.  EFFECT OF COAGULANT ADDITION ON SUSPENDED SOLIDS
          AND PHOSPHORUS CONCENTRATIONS AND REMOVAL-' AT
                      OCONTO FALLS, WISCONSIN

P-r
Pr fP*rv ft
S«* on*- 1 ry
Pr rviry tr
Tr chUnq
SO tan ron
Urif i*
PI nt
PtlUfl*
MI« te r*
1 36
lutfnt 71
f fluent 10
at*en- 48
t 1 1 «« r 3
act tjjrm and
86
93
Phase 2

3.69 t lj i 4 .
4.0* 57 2.
0.76 1 . 1 .
-9 70
81 93
79 91
Phase 3

J3 23P 6.1
9 55 3.4
5 11 2. a
1 77 4
6 44
M> 65 1
>9 95 5^
Ptias* 4
. Su.p.no.<,
152 4.64
5fe 3. 19
1« 2.71
63 31
-54 -19
79 1-i
68 42
Total
                                97

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Results from  Phase  3  (TF  process)  and  Phase 4  (TF/SC  with one
filter) are  also  useful since  coagulant  was also  not  added in
these phases.

    Increases  and  decrease^   in  total  phosphorus generally
followed  the same pattern as  SS.   For  instance, SS in  the TF
effluent  in  Phases  2  and  4  were  significantly  higher  than
the primary effluent  SS because of TF  sloughing.  Concurrent
increases   in  total  phosphorus  concentrations,   therefore,  were
also measured across  the TF.   Coagulant  addition  to the solids
contact t?nk in  Phase  1  produced higher Combined total phosphorus
removals in the solids  contact  tank  and  secondary clarifier and
in the plant than  in  Phase  2  or  in Phases  3 and 4.

    It is  difficult to  det?rmiri2 the effect of coagulcint addition
on SS removal because of the effect  that  TF sloughing in Phase 2
had on  the  Phase  2 results.  The  combined SS removal efficiency
for the solids  contact tank and clarifier  is  slightly  lower in
Phase,  1  than  in  Phase  2,  although  the  SS  concentration  in the
secondary  effluent is  lower in Phase 1.   The  Phase 2  removal
efficiency  is  probably  higher   for  the  solids contact  tank and
clarifier because  it  is  eacier to attain a higher percent removal
when  the  influent SS  concentration  is   high.   In  conclusion,
coagulant  addition raay  improve  SS  removal,  although the  field
investigation results  do  not  provide  firm support  for  thip
conclusion.

    Coagulant  addition could  also conceivably  affect  the
floccuiant  characteristics  of  the microorganisms  in  the
mixed  liquor.  Since  the  coagulant is  inorganic, the  TF/SC
process  could require  a  higher MLSS concentration or  larger
aerated solids  contact  tank to attain an equivalent biological
mass for effective flocculation.  The field  investigation data,
however,  do not  support  this  hypothesis as  the average  MLSS
concentration for  Phase 1  (1,813 my/1) was less  than or  equal to
averages for Phase 2  (1,829 mg/1)  or Phase 4 (2,425 mg/1), while
secondary  effluent SS were  the lowest in Phase 1.


                       SUMMARY DISCUSSION


    The TF/SC process  is  composed  of a  series of  distinct but
interdependent unit processes.   The purpose of this section is to
summarize  the  results  from  the  special  studies  and to discuss
their  relationships to  and  implications  on  the  overall perfor-
mance of the TF/SC process.  The TF/SC process,  although related
to some conventional processes,  has some significant differences.
Generally,   the  majority of  the  soluble  8005 removal occurs  in
the TF, while the  suspended  growth system  (aerated solids contact
tank)  is used  as a polishing  unit to remove SS and its associated
8005.   Some  soluble  8005  is  removed   in  the  aerated  solids
contact tank if  sufficient  contact time is provided.

                              98

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I ;•
    Based  on  the TF/SC  plants  studied  :. n  this  project,
8005  loading rate does not exert  a  strong influence o-. tinal
effluent quality  wh-;n  average  loading is less than  4u  ppd/1,000
cu ft.  A more  significant  variable  is SS  concentration entering
and leaving  the TF.  IF influent  and  effluent  SS  were  correlated
with final effluent ris.  One does  not  know  whether fine  solids  in
the primary  effluent  are  passing  through  the  system or  whether
their characteristics  are changed.  In either  case,  they  seem  to
produce some adverse  effect,  although  not large,  on   the final
effluent SS concentration.

    Tha effect  of media  type  on  TF/SC  performance  seems to  be
significant.  Microscopic examinations showed  that  TF solids
formed  in  rock media  filters  tend to be  more compact and  less
diffuse  than  those  formed  in plastic  media  filters.   "^his
statement, however, is  based on limited data and requires  further
study.  The  implication if. that  TF  sffluant  solids  from a  rock
media filter may be easier to flocculate  and require  less  aerated
solids contact time than solids formed in  plastic  media filters.
SRT, which  is  related  to  the size of the aerated  solids  contact
tank,.did  not exert a significant  influence on  the  performance  of
TF/SC plants with rocKN media filters  preceding  the  aerated solids
contact  tank.   Some  effect was  noted,  however,  for the  one
treatment  plant studied with a  plastic media filter preceding the
aerated solids contact tank.   One other difference  between  rock
and plastic  media noted in  this project  was  that   rock  media had
higher  soluble 8005 removal rate  coefficients  in  the TF than
plastic Eiedia.  The oxygen  transferred per unit of. madia  surface
and  hydraulic  residence  time may  be  higher for rock  media
than plastic media.

    KLFS concentration  and  SVI  generally  did  not  exert a strong
influence  on final effluent  quality.   The  implication is; that the
aerated solids contact  system can be  operated  over a wider range
of mixed liquor levels than originally believed based on  earlier
work at Corvallis, Oregon. ' SVI exerted a significant  influence
en  final  effluent quality at one   treatment plant,  probably
because this plant lacked  a  large  flocculator center  well.

    Results  from project  work in I'edforc and earlier work  at
Corvallis  show  that  the majority of  the  SS  flocculation in the
aerated solids  contact tank occurs  -ithin the first 12 minutes
of contact time.   This result does not  imply  that in  all cases
only 12 minutes of  aerated  solids contact  time is required.    If
soluble BODs removal  is  needed  in  the  aerated  solids contact
tank, more  than  10 minutes of contact  time  must be  provided.
Safficient attention must also  be paid  to ensure   the biological
solids are maintained  in an  aerobic state by providing addition?,!
fierated solids contact time or  return sludge  aeration.   Results
from studies at Medford show the aerated solids contact  tank can
removo  a  significant  fraction  of filter  effluent soluble  8005


                               9'J

-------
and that removal is adequately described by first-order  reaction
kincticr.   SoluDle 6005 removal  in the contact  tank may be  a
function of  TF  effluent, quality.

    Secondary  clarifiers  employed  at the  TF./SC plants were
relatively  insensitive  to  changes  in average daily overflow
rate.   Final effluent S3 concentrations remained consistent over
a wide range in overflow rates.  This  consistent  performance is
probanly  due to a number of  clanifier features   including high
sidewater depths,  inboard effluent launders, rapid  sludge  removal
mechanisms,  and flocculator  center wells; and to maintenance
oi: a  low sludge  blanket.   Coagulant  addition for  phosphorus
removal,  required  in some regions,  did not  adversely affect TF/SC
operation.
                              100

-------
                        REFERENCES
 1.   Germain,  J.E.,  "Economical  Treatment of Domestic Waste by
     Plastic-Medium  Trickling Filters."  Journal ot the Water
     Pollution Control  Federation,  Vol.  38,  No.  2,  February
     19 '6.

 2.   Parker,  D.S., W.J.  Kaufman,  and  D. Jenkins, "Characteris-
     tics ot  Biological Floes  in  Turbulent  Regimes.1*   t>ERL
     Report  No.  70-5,  Sanitary Fngineering Research Laboratory,
     University  of California at  Berkeley, July 1970.

 3.   Norris,  D.P.,  D.S.  Parker,   M.L. Daniels,  and E.L. Ovens,
     "Advanced Secondary  Treatment  Witl:  Trickling  Filters."
     Presented  at  the  ASCE Spring  Convention,  Portland,
     Oregon,  April 1980.

 4.   Merrill,  D.T.,  "Fixed  Growth Reactor Studies at Seattle."
     Unpublished  paper,  1980.

 5.   Fedotoff,   R.C.,  "The Trickling  Filter Finds a  New
     Partner."  Water-Engineer &  Management, Juno 1983.

 6.   Groraiec, M.J,,  J.F.  Malina,  and  W.W. Eckenfelder,
     "Performance of  Plastic Medium  in  Trickling  Filters."
     Presented at the  IAWPR Conference, Jerusalem, June 1972.

 7.   Hutchinson,  E,G.,  "A Comparative  Study of Biological
     Filter  Media."    Presented   at  Biotechnology  Conference,
     Massey  University,  Palmerston North, New  Zealand,
     May  1975.

 8.   Parker,  D.S.,  and  D.T.  Merrill,  "Effect  of Media
     Configuration  on Trickling  Filter  Performance."
     Presented  at  the  56th Annual  Conference of the  Water
     Pollution Control  Federation,  Atlanta,  Georgia,  October
     1983.

 9.   Brown and  Caldwell,  "West Point Pilot  Study:   Volume
     III—Fixed  Growth  Reactors,"    Prepared  for  the  Munici-
     pality  of Metropolitan Seattle,  1978.

10.   Brown  and  Caldwell,  "Convening  Sock  Trickling  Filters
     to Plastic  Media."   Report  to the United States Environ-
     mental  Protection Agency, EPA  6GC/2-80-120, August 1980.
                            101

-------
11.   Brown  and Caldwell,  "Tolleson,  Arizona, Clarifier
     Tesc Program."   Prepared  for  the  Central  Valley  Water
     Reclamation  Facility  Board,  Salt Lake  City,  Utah,
     June 1981.

12.   Sarner,  E.,  "Effect  of  Filter  Medium,  Substrate
     Composition,  and  Substrate  and  Hydraulic  load on
     Trickling  Filter  Performance."   Presented at the  Second
     International Conference on  Fixed Film Biological
     Processes, Arlington, Virginia,  July 1984.

13.   Pavoni,  J.L.,  M.W.  Tenney,  and  W.F.  Echelberger,
     "Bacterial  Exocellular  Polymers  and  Biological  Floccula-
     tion."  Journal of the Water Pollution Control  Federation,
     Vol. 44, pp. 414-431, 1972.

14.   Norris, 'D.P.,  D.S.  Parker,  M.L.  Daniels, and  E.L.  Owens,
     "Production  of High  Quality Trickling  Filter   Effluent
     Without Tertiary Treatment."   Presented  at  the 53rd
     Annual  Conference  of the  Water  Pollution  Control
     Federation, Las Vegas, Nevada,  October 1980.

15.   Richard,  M.G.,  O.J-  Hao, and D.  Jenkins,   "Growth
     Kinetics  of  Sphaerotilus Species and their Significance
     in Activated  Sludge Bulking."   Presented at  the 55th
     Annual  Conference  of the  Water  Foliation  Control
     Federation, St. Louis, Missouri, October  1982.

16.   Lawrence, A.W.,  and P.L.  McCarty, "Unified Basis for
     Biological  Treatment  Design  and Operation."   Journal of
     Sanitary Engineering Division,  ASCE,  Vol. 96,  SA3,  p. 757
     (1970).

17.   Tuntoolavest, M., E. Miller, and C.P-  Grady, "Characteri-
     zation of Wascewater Treatment Plant Final Clarifier
     Performance." Technical Report  No.  129, Purdue University
     Water Resourcos Research Center, West Lafayette,  Indiana,
     June 1980.

18.   Brough, K. ,  C.  Onstad,  L.  Lamperti,  and  B.  Curtis,
     "Operation of the Trickling Filter/Solids Contact Process
     at Corvallis,  Oregon."   Presented af the 57th Annual
     Conference  of   the  Water  Pollution  Control  Federation,
     New  Orleans, Louisiana, October  1984*

19.   Chapman,  D.T.,  "The  Influence  of  Dynamic  Loads  and
     Process Variables on the Removal of  Suspended Solids from
     the  Activated  Sludge System."   Ph.D. Thesis, Department
     of Ci/il  Engineering,  University of Alberta,  Canada,
     Spring  1984.
                           102

-------
                           APPENDIX  A

         TREATMENT PLANT OPERATIONS DATA
                     71BLE ill - CCRVfUIS PLANT OPERflTIONS JflTt
Paruetvr
tontn l
1
ftor
Influent clo»
Overage, aft 12.24
Influent Characteristics
BCD, «s/l 98
Swoerded solid*, q/1 1 149
* 1 6.8
Temperature, °C ' 15
Prtiary tff'.uent
SOD, 9^/1
Suspended solils. •».'!

V'.cl'liiij Filter Effluent
•/CO, eg/1
SHOD, Bj/1
Summed solids, 19/1

'lei urn Secondary Sludge
SusoendM solids, nj/1
lixed Liouor
Sinoended solids, eg/1
SeconJjr; Effluent
Suspended sol Ida, q/1

Efluent QwrcrteristiM
GOO, r)/l
'KB, •;/!
SuiqrroM solids, eg/1
j4

6i
75


25
6
63


13,975

3,119

19


5
4
"j
6.9
;
*a>

7.4*

144
18S
7.4
18

99
82


34
5
72


8,991

2,159

12


8
6
19
6.8

June

7.31

128
173
7.3
20

87
74


32
6
61


8,189

1,949

19


7
3
9
6.7

July

6.13

112
188
7.2
20

78
68


28
5
69


8,3«

1,768

11


7
5
9
7. a

Hu,

6.18

123
133
7.4
22

72
63


29
i'
57


5,437

1,557

19


5
J
7
7.9

S«rt

5.71

141
172
7.4
22

94
68


39
a
39


5,415

1,675

13


9
7
19
7.9

Ort

5.55

188
!91
7.3
21

114
66


38
a
56


19,293

2,944

12


8
6
19
7.1

tov

15.24

1M
134
7.9
17

56
56


33
6
35


13,793

3,571

19


7
5
9
6.9

Dec

17.99

44
112
6.3
14

33
38


26
4
59


16,139

4,2'.8

19


I
5
9
6.8

Jan

1139

79
124
6.9
14

49
56


26
4
54


17,199

4,777

9


7
5
9
6.8

Fed

16.69

79
125
6.9
13

56
64


22
3
59


16,521

4,8o2

13


e,
4
13
6.8

Mar 1
1
12.66 1
1
1
7J 1
135 1
6.8 1
13 '
i
48 !
64 1
l
1
22 i
3 1
58 1
1
!
15,352 i
1
1
4, 992 1
1
1
9 1
1
!
6 1
4 !
9 1
6,7 1
1
Hi!. "I

17.9*

188
191
7.4
22

114
32


39
e
72


17, IS,

4,452

13


9
7
13
7.:

Ion

5.55

44
112
£.8
13

35
5£


22
3
54


5,415

1,557

9


5
4
7
6.7

*•-

19.53

188
154
7.1
17

79
66


39
5
59


11,312

3,127

11


7
5
9
6.9

KITE:  -Data reported fro* flu il 1983 tnru torch 1964.
     -BOO » Five-day total BQ).
     -SOD > Soluble BOD.
     -ODD <= CarixmacMui BOD.
                                 103

-------
           TABLE K - (OFORD PLflNT  OPERATIONS DttTA
                          Honth
Parameter
Influent Flow
Pverage, »gd


Influent Characteristics
BOO, «g/l
Suspended solids,
pH
Temperature ,
Prisary Effluent
BOD, ig/1
SusoendEd solids,
flwonia, cg/l

•g/1

°C


•9/1

Trickling Filter Effluent
BCD, n/1
Suspended solids,
tenonij, ig/1

•9/1

Return Secondary Sludge
Suspended solids,
Mixed Licuor
Suspended solids,
•g/1

•g/1
Effluent Characteristics
BOD, 15/1
CBCB), ag/1
Suspended solids,
ABOKia, ag/1
PH



•g/1




Jan

ie.w

132
113
7.4
13

66
35
26

53
46
21

6,188

1,368

13
3
3
7
7.1

Feb

11.98

112
188
7.3
13

62
35
25

64
78
20

6, aw

1,328

16
7
IS
13
7.2

ter 1 flpr
1
1
9.98

135
112
7.3
15

66
36
27

63
99
19

7,488

1,529

17
ie
B
15
7.2

9.90

142
119
7.4
16

76
32
28

67
66
16

6, Ttt

1,622

14
6
7
15.2
7.3

fay

B.28

153
135
7.4
18

82
36
38

ei
69
17.1

6,368

1,668

22
8
5
16.1
7.3

June

fi.30

173
159
7.3
19

38
38
28

65
69
15.7

5,6M

1,4%

23
11
9
14.5
7.2

July

9.80

159
138
7.2
22

7S
29
28

51
39
12

5,827

1,475

16
6
6
9.7
7.E
High

9.90

173
159
7.4
?2

98
38
38

81
89
17.1

6,788

1,868

23
11
9
16.1
7.3
S
Low

8.28

142
119
7.2
16

76
29
£8

51
39
12

5,889

1,475

14
6
6
9.7
7.2

fr/erage

8.35

157
138
7.3
19

81
34
26

66
71
15.28

6,157

1,615

19
8
8
13.9
7.3

NOTE:  -Data reported  fros January thru July 1984.
       -Plant in trickling filter/activated sludge !TF/ftS)  *ode up to torch 2e, 1984,
        the i changed to trickling filter /sol ids conttrt OF/SO  nde.
       -Higl,  Low,  and Average results basitf on April thru July data only.
       -BOO = Five-day Total BOO.
       •CBOD = Carbonaceous BOD.
                          104

-------
                                                            -  «RCO "LflNT OP€Rflr:ONS MIS
                            I    Jor    Hay   jure    iuly    Buq   Seat    Oct    'toy    D»c     'an    ^'6    itar i
                                                                                                           I
                                                                                                           !    High   Lc*   flverags
                            i                                                                               I
Iifljmt -lo«                I                                                                               I
     Averse,  igd            i  8.468  8.473  8.494  0.488  V.538  8.567  e.SOT  8. SIS  J.456  ».*fla  I. Mi  1 455 !   *.!£? J.446    ».«!
                            i                                                                               I
Influmt Qiirjcteristic*      I                                                                               I
     BOD. Vj/l               ',    £4    3«9    M    379    21    3:9    2%    ^7    JW    £32    3«    3»9 I    373   22      3"
     Suswnded wilds, ig/1   I    36t    3*4    391    357    313    314    293    317    322    335    41i    »S I    452   eM      352
                            I                                                                               I
Ittura Secondiry Sluilj*       i                                           t     H                             i
     &aotrd«(J soinl^ q/1   113,331  14,J4« 11,777  14,421 1I,6J>  3,307    491  15,661 17,722  2i,3S 18,413  ii, 472 I  21, Kb   491    !3,W1
                            I                                                                               I
1i»id Liauor                 I                                           t     *»                             I
     SHSoenlM wilds, q/1   I  1,371   1,554  1,281  1,423    948    444    189  1,873  2,861  2,«£1  1, 585  1,332 i   2,*6I   iW    1,327
                            i                                                                               I
effluint Qtiraoerirtm      I                                                                               I
     BOD, igA               i     15     16     19     17     21     29     32     29     22     28     19     2» :     32    16       22
     SusoendKl -sohM, iq/1   I      i     18     13      7      9     15     19     17     16     18     IS     15 I     13     f>       13
     taonii, m/1           111.99   12.18  13.16    13.2  13.51  11.94  12.46     18   21.4   28.7  22.19  22.77 i   22.7711.44    16.12
     *                     I    7.i    7.7    7.7    7.7    7.7    7.7    7.7    7.7    7.6    7.7    7.6    7.5 I    7.7   7.5      7.7
                            I                                                                               i

                      NOTE:  -Ottj reported fro* (tori! 1983 thru torch 1964,
                             -WO *  Fivt-djy total 800.
                                * >  Atration tank  tikn out of ^rvin; results  '.uwd on four dayt of opcr-ttion.
                               *• =  Stsults based  on Mv«n days  of ooi^ation.
                            Effluent characteristics ar?  after  tertiary filtration.
                                                                105

-------
                                 - X3NTO  cf«J.S \PrT OPEWTIOW
-arawter

.m , i6?°rt FiOM
A.reraqe. iqd
'.nflusrt ^iracier. sties
KB, M/l
Susoereeo solids, ig/1
Temperature, °C
•'flxm C.'urac-erisr.cs
BCD, M/l
Susotnfea solids, K)/l
on


i Oor
1
1
1
1 121
' 183
1 9.8
1
1 21.3
• 15.7
7.5


<«Y
*.«

US
;97
107

18.9
17.3
7,4


June July
*.» J..M

1W 142
111 MS
13.3 17.2

17.! 16.8
11.9 3.i
7.3 7.3

*
*,, 9*01
i.ffl* «.3j;

!55 147
128 11J
17.8 19.4

14.2 17.3
6. 1 8.3
7.2 7.3

jnth
Oct
8.378

125
188
17.2

16.8
9.8
7.4


.tov
8.off

158
1<8
14.7

Id. i
18.4
7.3


Dec
8.28

179
151
11.9

25.8
13.2
7.*


Jjn
«,3M

179
142
9.6

38.6
:s,3
7.?


Feb
8.«7

154
123
fi.9

23.2
13.7
7.3

i
«ar )
I
1
6. 368 1

:33 i
186 i
3.2:
i
31.7 1
22.6 1
7.4 i
1
Jlgn

8.463

179
151
19.4

31.7
22. S
7.5

to*

8.288

119
198
8.2

14.2
6.1
7.2

Sverage

8.38

146
118
13.2

*.9
12.8
7 3

NOTE:   -Diti reoorted  froa ^uril !98.3  thru *rch !984.
       -BOB « Five-day  total 600.
                                        106

-------
                        TRBL£ (6
                                                         MTfl
PvMrttr
Influr-it Flo»
0»*r«;t, ijc!
Infltfnt OurjctfT'st ici
BOt, •;/!
S«w»f««>; ichdl, 19'!
1*
Primtry Effluent
Bd, «,/!
Suiptnlid sohot, cj/1
Intmtdiiti CUrifier E"lu*nt
BOD, «9/'
Susoendx! tohdi, 15'!
Mine Liouor
Susoentr) whds, 15; 1
Itonth
ftpr My

6.34 6.28

284 3»
192 25<
7.2 7.8

182 373
82 4W

24. ( 38.9
!!4 29.4

1,188 1,621
1
Efflunt Ch*rirtrrt«t:^ 1
BOD, •(': 1 6.7 15.4
Susocndtc iclids, V' ' 4-^ n-6
1
Jure

5.66

871
229
7.8

142
67

18.3
21.3

1,133


6.4
7.2

July

5.91

248
823
7.1

178
153

84.6
36.8

9^7


5.9
7.5

Oug Sen*.

5.87 5.8,

222 847
2«4 213
7.8 6.6

149 136
7S 57

12.1 18.4
15,8 3.9

M 571


4.6 3,5
S,* 4.8

Oct tev

6.23 6.44

845 877
282 81£
6.6 6.6

187 287
59 234

14.1 27.3
11.9 45.9

551 9T9


4.5 9.4
4.5 2C.2

Dec

6.89

32(1
193
7.1

175
63

16.;
15.6

931


5.8
6.6

Jin

6.71

315
28fi
6.9

161
78

25,4
25.5

1,828


9.9
11.1

F«b

6.26

316
255
6.8

147
79

42.5
26. t

1,327


9.6
9.1

Kir

f.28

224
388
6,6

115
186

19.9
36.1

1,466


5.3
11.8

High Lou Pv*r«gt

6.74 5.81

3S 222
3W 192
7.2 6,6

373 187
4« 57

42.f 18.4
45.9 9.9

1,62! 551


15.4 3.5
28.2 4.8


6.85

277
224
6.9

173
121

22.8
22.6

1,842


7.2
4.5

ICTEs  -Bit* p»portHi frw flpri! 19&3 thru toth 1984.
      -BTO • Fm-iUy totil  BOD.
                                         107

-------
                                APPENDIX B




               OCONTO FALLS FIELD INVESTIGATION DATA
TH8LE II   OOHTtl FULLS FL» (W SCO
».
R-J«1-S4
•o-Jnl-84
•4-J»I-S4
«5-Jul-»4
et-Jul-64
17- Ju 1-44
•B-Jul-84
«-Jul-64
ll-Jol-«4
II-Jnl-64
*«6E III
tl-Jtl-64
12-J«l-»4
13-Jil-M
I4-M-64
lS-Jol-64
!6-J«l-84
I7-J.I-64
18-M-64
19- M-«4
2(-l«'-64
21-l«l-*4
22-.I.I-64
23-.W-*
J4-J«l-»4
25-J.1-64
&-M-M
27-Jil-M
26-.M-64
29-J.H4
3*-.hH4
%'•+£*
tn *,— *i
n. w| OT
ST
Infl. Filttr S.C. SK.
iKyc. hcyc. taitt
1378 16*4 1181 1M7
1.355 1637 1188 1*137
1.393 I.W5 1169 1M37
1.337 1614 1179
1341 1619 1179
1321 1637 1.287 1M32
1295 16«< 1221 1IM9
(.357 16% 1.231 1WI7
1433 I.WI 1231 1NI9
1385 1172 1179 1KU


13N IM 1«97
1.391 1389 IM 11991
13W 1311 IM 1023
1342 1415 IM 1W15
1W1 1336 IM 1*911
I.32B 1.547 IM 11995
1324 1562 IM 1*873
1311 1354 IM li*41
1314 1378 IM 1*936
1274 1331 IM 1*32*
1J64 13*9 IM 11731
1342 1362 IM 1*868
129S 1SSI IM tITO
•.268 1343 I.M 1W42
1339 1341 IM 1*381
1331 1386 IM 1I9E1
t?9» 1543 IM 1*316
1292 1347 1«» 1I7H
13U 1.564 IM 1(777
13(3 1SE3 IM 1«36
IK 1337 IM 11637
14(2 1357 IM 1RN
ToUl 5-Aly 90),
•9/1
l« IVii. T.r. SK. Finil
Infl. Effi. Effl. Effl. Effl.

127 78 72 25 a

91 84 71 22 14


112 61 a 24 16

311 79 36 29 19



134 43 It 14 19


62 41 It 16 11


165 71 X 25 H
117 32 32 S 12



142 54 46 15 16
136 K 37 17 18

JI3 64 44 31 »

191 43 44 14 1£

133 43 31 2J 16
M (4 57 31 n
Solobli 5-diy BOD,
•5/1
Lu trim. T.F. SK. Finil
Infl. Effl. Effl. Effi. Effl.

63 34 12.1 12 IE

4( 27 111 5.7 6.3


38 Z! 12 4.4 14

3) 17 11 4.3 3.9



43 It 19 7.5 S.(


22 16 M 4.3 6.7


35 3* 12.1 LI 9.4
23 25 6.2 4.3 3.7



42 21 LI 17 L2
41 33 11.1 3.1 6.2

44 29 11 6.1 7.7

91 17 19 4.1 17

43 11 7.1 16 7.2
46 31 L3 L2 9,3
(jrtwMcrout 5-dty BOD,
T.F. SK. FIM!
Effl. Efrl. Effl.

42 14.1 111

54 13.1 1C.I


27 9.3 9.1

25 13.1 12.1



It 13.1 111


12 19 11.1


31 14.1 14.1
17 9.4 17



a in ii.i
13 19 9.6

a 12.1 12.1

13 6,8 14

19 11.1 11.1
46 12.1 1LI
ISol. C*rb. 5-tfiy BCD,
T.F. SK. Finil
Effl. Effl. Effl.

16 L6 16

7.1 4.3 15


8.5 3.6 6.6

•>.(, 3.2 4.8



16 7.1 7.9


7.1 4.1 11


14 L4 7.5
L3 3.2 LI



LI 64 4.4
12 4.3 13

LI 4.9 L3

4.i> 2.9 lit

LI 11 7.1
6.9 11 L4
                                                                            centlnifil.
                                    108

-------
      TSSLE II     Kami FCLLS OOU M KB WT«
tuu


PHRSE IV
U-Au;-«4
14-fluj-W
K-Aug-«4

•6-*m-84
r-fluf-M
M-S81 1211 1«C7

1386 1277 1221 1N3J
1371 1277 1217 1W26
1333 1273 1319 1NX
1332 1273 1232 1W2&

1342 1611 1.47 lM3t
1393 1(2 1214 1WM
1.326 1343 IN* 1H76
13% I.2U 1227 a.tir

I.3U 1333 1144 1OK
Total 3*^>y
b> IV it T.F.
li.fl. Effl. FfH.




141 7t 58


131 K 4t

« 35 49


in 43 39


« 49 (1

H5 34 %

1(4 74 31
m K IN
133 34 a
123 57 a

133 62 67
*
Stc. Flul U>
Effl. Cffl. Iiifl.




29 11 21


31 11 O

a 21 '.a


3 .5 44


35 23 23

21 21 a

14 12 14
11 19 36
E 17 43
3i & a
'
a 11 1 x
Solu&ll 3-tay BOO, C*rt>on^2KM« 5-d>., BOO, ISoi. Cjrb. 5-44y BOD,
4/1 t,/l 1 t,/l
Pr». T.F. Sec. FIM! T.F. SK. Finil 1 T.F. Stc. Firal
Efl. Effl. Effl. Effl. Effl. Effl. Effl. 1 Effl. Effl. Effl.
^ ^ ^ ^-^— 1
I
1
1
1
J9 17.1 14 16 29 12.1 13.1 1 4.6 3.6 7.6
1
1
& 111 12 111 X 16. t 17.1 1 12 3.1 7.1
1
27 11.1 7.1 IT 29 15.1 14.1 1 7.1 LI 7.1
1
1
29 14 t,9 19 29 9.1 13.1 1 7.1 4,1 4.7
1
1
If 13 7.6 7.7 23 111 16.1 ' 13 (.( 6.6
1
31 ai 11 12.1 (1 211 21.1 1 11.1 7.1 11
1
1
• 6.3 4.9 3.1 £7 9.2 4.7 i 3.2 3.3 4.»
a 13 4.9 6.9 (1 11.1 12.1 1 7.1 4.3 6.7
23 13 5.9 7.3 21 116 12.1 1 6.1 4.9 S.2
a 11.7 12 14 33 15.1 16.1 1 11 3.9 7.3
1
24 11 3.7 7.1 J9 11.3 12.2 1 7.1 4.6 6.2
fetti  5.C. • 5olid« Conttct.
      T.F. • Trtrkhrq Filtrr.
                                                              109

-------
ran e    uONTD PHLS SStXJCT SU.IBS OJearaPTlW, «a ,TILf 9S*M» SLJB IOCEXT.  IlIED I!BUM PMnrrflS, SLJJSE BMCF OEPTW, M FOUIC DUXIK SUHTITIEi
Ctatt

a-lf*
a-i«r-w
9-Vr-M
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ll-Jw-«
C-Jwr-fl4
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M-Jw-M
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17-Iw-M
*>- !•>-»>
W-Jw-44
H-J«-<4
ll-J«-«4
MS I'
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!J-J«r«
!4-Jfflr*4
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a-J^t
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IB Prit T.c. J.S.S. lit. Sn. Fiml
Ml. Effl. Effl. l,n. tin. !ff!.
n n us
M :I7 ft 9,M J,rt it 11
7,3H 2.W
131 tt a i it
7,3H !,?!•

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*,433 l.UI
13? 71 31 1
1,113 U7M
at a ti 11 it
1391 1,367

M 4) H t
t,*M !-.»

a i« M i)
3,» 2,314
IK (3 ill 14 It
4.J4I 2,333
IB S m 12.M 4,«4I It U
97 51 Id It |4
1,341 2,831
IT » n 13 t
l,t« «3
* Z2 74 U 7
2,(3I SB
117 (* O 11 11
132 3t 141 12 »
4,l«tlll Smxrt* Sul.M,
(WCTCt
«» Pru. I.F. IS.S. mi. 4c. '.ul
Infi. Errs. Effl. in. fffi. tffl.
U.I 7?.; (1.3 311
O.I 711 i3.7 SS.2 *7.2 311 tit
5J.S 14.3

35.* r.4

&.I B.i 71.1 75.1 IM.I

47.1 911
77.1 S3. 7 il( it. I
31.7 Al
74.t (4.7 F3.6 711 72.2
411 31t

O.I dLi 72.7 77.1
34.4 12.1

72.1 (4.1 S3..' tt.4
0.4 SI.3
74.1 11 J 01.9 0.7 (Ik
(LI M.7
73.1 «.! (7.1 «(.! KS 711 *LI
77.3 74.1 (9.3 ;il U.«
0.1 ni
77.4 Q.9 M.) 711 H.I

•7-3 (Lt (12 B.I
111 (4.1
K.t 71.? 77.4 HI (C.7
til 77.1
HI 72.) 7L1 tt.7 33. (
O.7 (4.1
•4-2 77.3 7».l tt.(
Mu< L.wr «v«rtin
JHUrwt« SVI, Color
SttlMtlltly >1/|

141 U MM
Id H Utck





* S ».

73 3 km


7* 94 MM


• 2 tlKk

* X tlKt
Id a Met
IN 43 Uvl


» e >i«*
«3 kUck
41 37 ton

SlfOp Ilvkrl Dot^
fMI
Uutlo
nice

13 1.9 1.2 1.3
L3 11 1.2 1.2

1.2 1.1 L< ,.t



1.3 13 1.3 1.1

It 1.4 2.1 1.2

1.2 1.3 LI 1.3


11 1.2 1.1 11


I.I 1.2 1.3 12

1.1 1.3 1.2 14
I.I 1.1 l.» 1.2
12 12 1.3 1.2
1.2 1.2 1.4 1.2

1.5 2.2 2.3 2.1
1.2 LI 1.1 LI 1
|
0.3 13 1.2 1.2 1
1
1
VI
H


I
1
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                                                                  110

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•mi K   anno nus SJPWU satis anonspTim, *UTOI umso SOL'OS wear, KHJ I:M» »BCTQS, JUKE uwn OETT*, M futic
I l--.,^
1 tm V.I. T.F. tS.1 hi. !«;. Fiiul
I ji.fl. Effl. Effl. l. is. (m. Effl.
e-sm . i,3M u>
J-J'il* i U 42 e 17
f*-J«l-4- I 1, E« 7M
e w-t4 i 111 }i re ii 11
K-J«1-M i L2tt l.VA
r J«i-i4 i
•-M-M ' 113 47 47 17 14
1
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11-M-* 1
1
MB Ml 1
ll-Jri«. ;.F. U.S. l,u S.: .'in.1
WL E«a. Effl. Lw. EfH. Effl.
M.7 44. J
114 n.4 7S.1 U.] 0.7
M.7 7LII
•.3714 77. 1 41.4
72.4 ai

B.I 73.1 71.1 n.3 71.4

T£ 4 72.1
U.7 7J.I K.2 71.4 P3 714



M.7
714 717 p.l •.!


9.2 44. J K.2 B.7 73.1



H.4 R2 K.7 H.I U.7
U.3 711 /1. 4 O.2 77.1




71.1 411 47.4 42.3
41.4 411 44.7 6L3 14.1

77.1 711 4L2 S.I 44.1
41.4 IM.I 73.1 K.4 7L4

611 44.1 B.I M.7 17.7
a] 0.1 M.7 44.1 711

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29 9 »-»

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1.1 1.2 11 11

11 11 11 11

11 11 13 13



11 11 13 11




11 11 12 12

11 11 11 11



11 11 11 11

13 13 13 13

11 11 12 11



11 11 12 12

11 11 HI 11
11 11 11 11

11 11 11 14
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                                                        Ill

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•MLE u    mm n»is aneca SLIT, co-T^
                                         WUTII a»wo airs KKEXT, »na uai« WSJSTEM, uitac EMCT cnw, M FOMT OUHIK onimiR ™tu

tati

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U-tef-tt
W-41I-*
ei-fcu-W

n-fcr*
T-OH-U
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b. fru. '-f. lS.i Kli. to. FiMl
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M,iM 1,01

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HI 37 IN S.5S 1,C5 13 U
t» '5 31 11 12
IS X 4 7.13 i;«!i 11 It

117 B IB 1,763 l.»t U 11
*lXllt SxgBlM 5oh«, 1 Hot UW Mr«rt»1
(BT«M 1
b. »;«. I.F. liS. lb>. SK. Flul 1 •«•<• Ml, Ctltr
wi. crn. em. u«- cm. cm. iM'iMb:atr ii/i
i
i
i
i
Rl 71. t 71! 71.7 714 1
1
n.« TI.J i m e w«*
•.1 &} «L( 11. 1 77.1 1
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U.) Mil 71.7 T.7 ill 1
71 « i?.l 131 «l fti
1
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1
0.7 72.1 1 M O ft,
?n n.r n.« )»: rtii
72.1 (•,• 1 » U kin*
79.1 7&« 71.1 (11 O.Z 1
1
1
41.1 71. t 71* H.5 S.2 tk« 71.3 1 119 it
711 1-3.1 71.9 C7.t 7H3 lt.3 (1.11 7* 45
73.2 (1) US (11 5k 1 1
711 0.3 J9.7 711 ft 9 ^3.7 71.1 1 l» 9*
1
77.1 71.] 71* M.I K.I 'l.t tt.ll B !1
Sl^ti II*** hpttt,
tal
umiin
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11 It It It



1.) l.t l.J Ul



14 14 11 11



li If li 11

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I.I 1.1 l.i 1.1
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11 11 11 1!
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t!.7
11
11
11

t.
      ! f«CU • Fv
       T.F. • Trialliq rilttr.
       Ill • Mm Snxary 91x1*.
       Hi. Li*. • fen* Ln«r.

       Uc«i»i I • t-ft ixi* Hocnliliv a*tr mU tkir*.
       of Slrip I • 1-1 oittiih flocnlitin cn*ir Mil liirt.
       IIKM  C • it ra Mfflf.
       Di»tt-  I • t-ft fro o
-------
TflSUE R3    QCOm) FH1S TEKPETtSTUKE, pH,  AND DISSOLVED   TEX fBSURECNTS.
hit
PltSE I
28-«*r«
JHUy-W
£££
•4-Jtm-84
B-Jw-44
KrJm-84
M-Jtn-64
19-Jwr-M
1I-JW.J4
PHASE I'
11-JwHH
UK'wHA
13-J«HI4
14-JWHI4
15-JwHrt
16-JwHK
17-J«HM
18-Jw-M
19-J«-84
a-Jw-94
22-JW-84

2>JlS
»t»*4
ft-W-14
'SSI"1
Rw Fuji
Infl. Effl.
Ill !* i
110 1*1
12.5 111
12.3 14.1
111 15.1
~"i3.5 13.1
14.3 14.3
14.1 13.1
14.1 111
14.1 13.1
13.6 15.8
13.1 13.1
14.3 13.1
13.1 16.4
13.1 16.1

PH
RM Fin*l
Infl. e.m.
6.7
6.4 7.6
7.3 6.8
7.4 7.2
7.3 7.3
7.4 7.8
7.4 7.6
7.3 7.5
7.9 7.4
11 11
7.9 7.9
7.1 7.6
11 7.8
7.8 7.8

Dissolved Qx/gw Prefil*,
' */l
H» Prit. T.". S.C.
Infl. Effl. Effl. T*nk
3.4 4.1 6.2 4.4
6.2 14 7,2 4.2
6.8 i.9 7.2 4.1
'.S 1.3 7.1 3,6
M 2.3 7.4 4.3
6.2 2.6 7.2 4.6
5.2 1.9 5.9 5.3
3.4 4.1 7.! 4.8
5.3 2.3 11 7.6
6,3 4.9 13 3.6
6.2 S.« 7.9 7.3
$.6 3.8 14 18
4.4 2.2 7.1 4.2
5.1 2.1 6.9 .1
4.9 2.1 7.6 4.9

Floe. Mil :!ep*.ii ISlodjt Effl. Mml
1' T 7 BUnlu Weir Effl.
1.1 la tJ>
17 ft. 3 13
15 12 12
16 13 13
1C I.S 8.2
17 IS 14
1.2 1.1 19
16 15 14
1.4 1.4 1.1
1.1 14 14
2.4 2.1 2.1
4.4 4.1 19
2.7 2.5 2.6
1.4 1.4 19
1.1 17 16

14 !.£ 1.1
12 J.9 19
12 e.a 1.1
14 IS 1.1
12 19 1.1
12 1.1 1.1
11 19 1.4
12 1.9 1.1
1.1 1.2 1.9
11 IS 16
13 1.4 '..3
i.6 11 2.7
2.6 2.3 2.2
1.2 18 17
16 1.1 1.1
	 «.. 	 1
                                      113

-------
TPttf 83    OCONTO FfiUS TBSERflrjHE, pH, AND DISSOLVED DXYEDI IOSUSDCNTS continued.
Data
82-M-84
I3-M-6*
84-J»l-84
(B-Jsl-84
•S-Jul-64
87-J«l-*4
•B-Jul-W
89-J«l-«4
ll-M-84
PHSE III
ll-Jul-84
12-Jil-84
J3-W-84
13-M-64
U-Jd-84
17-JS1-64
If .W-W
:9-MH84
2»-JaI-»4
22-J«l-84
23-J«H)4
24-A1-44
B-JW-W
sil
31-Jil-84
TMp«rat«r«,
fejnw C
9m Final
Inn. Effl.
16.3 16.3
14.3 17.8
16.8 16.5
16.8 17.8
16.5 17.5
17.1 i7.5

lb.1 17.3
17.8 17.5
17.5 118

118 115
118 115
17.5 115
17.5 115
17.3 113
18.8 118
I*
Ran Final
Infl. Effl.
7.9 7.6
12 7.7
7.9 7.7
7.8 7.7
7.8 7.7
7.7 7.7

7.7 7.9
7.8 7.4

7.8 7.8
7.7 7.8
7.9 7.8
7.9 7.8
7.8 7-8
7.5 7.6
Ihisolvcd Oxygen Prof ill,
to Prii. T,F. S.C.
Infl. Effl. Effl. Tank
4.1 1.8 7.7 7.3
4.6 1.6 7.9 12
4.1 1.2 7.9 7,2
4.1 1.7 6.8 6.3
5.5 11 14 5.6
4.7 2.8 9.1 6.8

4.7 1.3 14 6.1
5.8 1.6 14 6.3
4.7 1.2 18 6.2

16 1.3 11 6.2
11 1.7 7.9 6.3
4.7 2.3 7.8 6.2
18 1.2 19 6.3
17 1.2 6.8 6.1
Floe, mil depth
i1 y v
4.3 19 17
1.9 1.6 1.2
1.2 1.8 17
17 16 14
19 16 13
14 12 12

18 3.4 13
11 18 18
4.3 4.8 18

3,2 12 11
&9 2.9 2.7
4,8 14 2.7
4.2 18 18
15 18 2.6
ISludg* Effl. Final
ISlank. Ueir Effl.
13 13 2.6
1.2 1.8 1.2
8.4 1.7 1.4
13 1.2 8.9
8.2 1.1 1.8
12 1.8 1.2

14 2.7 2.2
2.1 2.8 2.8
15 2.2 L2

1.2 2.8 2.4
2.2 2.2 2.4
?8 1.6 1.7
2.8 2.6 2.2
12 16 2.6
                                                                               toi;im*d
                                      114

-------
       TPSLI B3     OEMTO FPLLS  TOTERSTIS5,  pH,  fifffl DISSOLVE! OIYEN KEftSjROOTS conti-wed.
Datt
(WK IV
83-AirM
*Hfcir**
m-&m fii
ib HUaj""M
•7-4kt»-JtA
88-*q-84
M-&1B-U
18-flug-84
11-toH*
13-flu8-e4
15-fluj-64
16-flu|-84
Avtrign
Phasi i
II
III
W
Overall
Ttspcratirv,
j 	 	 r*
Mgi OTI L
KM Final
Ififl. Effl.

13.1 19.8
lii.8 19.8
18.8 18.5
17.8 18.5
.M 18.5
12.9 13.7
15.8 15.8
17.4 18.1
17.8 IB. 7
15.7 16.5
PH
KM Final
Infl. Effl.

7.9 7.9
7.8 7.8
7.7 7.8
7.6 7.7
7.6 7.7
7.2 7.2
).8 7.7
7.7 7.7
7.7 7.8
7.7 7.6
Dissolved Oxygon Prof ill,
•j/1
IM Pr«. T.F. 1C.
Infl. Effl. Effl. Tank
4.2 1.4 6.2 6.1
IB 1.9 3.2
5.2 3.2 6.6
4.1 1.9 4.9
4.8 2.1 7.2
3.3 1.1 6.6
6.1 2.8 7.8 4.2
5.8 2.9 7.7 6.1
4.2 1.6 8.1 6.2
4.2 1.9 6.2 5.8
4.9 2.4 7.6 !>.S
Fix. wll depth ISludge Effl. Final
1' y V IBlanL Ueir Effl.
It 4.2 \.»
8.4 8.4 «.«
8.5 8.2 8.2
8.2 8.2 8.2
1.3 1.2 1.2
8.4 8.4 8.8
8.7 8.4 8.3
1.9 1.7 1.5
3.G 3.3 11
1.3 1.1 1.8
2.1 1.7 1.6
8.4 IS L8
8.2 1.8 1.1
8.2 8.2 8.2
8.2 8.7 8.4
1.4 1.8 8.8
«.J 8.9 8.6
8.3 1.3 1.8
1.1 1.6 1.5
2.8 2.? 2.1
L2 1.3 1.8
1.8 1.7 1.4
Hotet  T.F. « Tricklins Filttr.
       S.C. * Solids Contact.
                                              115

-------
n*u M   team BUS wnrtf* ae MEBOUS tfnaJBcrrs.

bt*
MSE ',
ja ^ H
IMo-M
£££
M-Jw-W
•5-ta-W
K-Jv-M
l7-Jur-9»
II-.M-M
«WH u
13-to-tt
I4-J»rl4
K-Jx-14
17-*«-M
ll-Jw-44
lt-tm-*
£££
23-J*-t4
2*-Jo-M
£££

•VI 11 1
b. Pr-.i T.F. SK-
Irfl. EffU Effl. Effl.
».( 0. 4 K.7
27.3 til 11) 14.7
jrs at ii7 lit
a.3 ai in in
2LI 27.1 17 117
24.] 21.* 111 113
22.2 21.2 119 0.1
at a.3 si i 112
8.1 HI 21.4 11.7
11) 11.1 17.4 123
•12 114 41.1 IK
21t 111 11 7.31
IK as 117 i
213 17.1 lit 1M
e» 3 a.i a.i tu7
211 ft.4 14.1 144

-st:^
to Vn t.f. S.:.
t«n. em. iffi. tin.
IS.O S.R 2.13
a a
lu I4.K- 131 ia
<[.m n.» in ii4i
aa aa IM in
O.W 1<,«I IB 131

Is?: 1W IQ 144
IM 113 2.34 12
13.4* 1149 4.11 1S7
11* 1131 117 113
a* 111 1J4 7.B
ad U-» 7.32 144
a« 117* 114 1.13

ffj] M »
', tra. T.F. SK.
'«fl. Effl. Ef'l. Eftl.
IK i.i* u.r
IB me
«.B dB *.B «.«

II.O «-85 J.S U25
«.B (.33 «.e
uu urt
n« d.e in IK
4.R U7I
*B ia 4.B
Itl LSI 7.» 111
va 4.^
ac AC ir.tt IL*

Total niimttanH,
•I/I « »
ta IViv T.F. D.i.1. Mi. SK. r:Ml
idfl. Effl. Effl. In. Effl. Effl.
1* 7.3! (.0 1H
(It 37.? 117 UC
1119 73.2
l.B 1.79 in l.M I.W
ui.i at
x« *.23 in t* -«
B.3 at
4.0 in 141 tut
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-------
                               APPENDIX D

            MEDFORC  FIELD INVESTIGATION  DATA

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               02
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flBClDlD3EF6H
SSS fSS SSSPtSS SSSflSS SSSHJB SSS^LSS SSS K_=S SSSItSS SSSK.SS SSStSS
16.7 36.* 22.5 688 16.3 1618 19.2 16*2 16.8 1*11 23.2 1788 12.6 1&*3 1*> 1588 13.2 1729
23.8 29.1 23.6 52.* 1*38 5o.6 1*38 18.8 1*38 22.* 1368 22.8 1368 16.8 136? 18.8 1298
26.* 29.5 16.5 13*8 12.8 1798 11.6 1815 13.2 1*.8 18« .2.8 1&*8 12.* 18*8 12.8 18*8
19.5 33,5 11.6 !8.8 1*58 1*.B 1398 1*.8 29.8 1338 1*.3 133S 12.8 1333 1* 13*8
"ootnote   (*.)  flpprciiiati velocity  gradient betneen supling loc«tiors E  ird K.

    Nott:   SSS * Supernitant suspended solids in wj/1 
-------
                       TRBLE 03     FLEOJLflTION PSOFIUES IN 00 OF flERPTED SULIDS CWTRCT TBdK BY IdlfORD.
BflTE
27 .irt-tw
27-J--64
2«-jtm-e4
28-J«if-M
28-Ju»-fl4
17-J«1-S4
17-JnHA
17-M-W
l7-J»l-64
17-A1-6*
17-Jul-W
!8-J«l-84
18-J«l-«4
18-Jil-84
i8-;»i-64
lB-J»l-84
18-JLSS DO
11.6 1381
18.8 8*8
9.6 1718
14.8 13J8
12.4 1428
17.6 1745 8.1
13.9 1538 1.7
13.6 1428 1.6
112 1388 2.8
16.4 1488 8.1
18.8 139S 8.6
9.6 1425 2.4
14.8 1295 16
112 1380 13
112 1240 12
116 1288 1.7
15.6 1365 12
H
SSS ICS DO
112 1,-iS
116 1448
18.8 1798
12.8 1268
12. t 1470
10.4 1710 8.1
111 16IO 1.5
11.6 1310
112 1320 1.4
12.4 1478 0.2
116 1340 8.9
7.6 14*8 1.2
10.6 1270 3.9
10.8 1330 2.4
11.8 123 12
12.8 1318 1.8
116 14*6 2.S
Footnoti   (a.)  flpproiiwt* velocity jr*dient  betww saiplinQ Iccations E *nd H.

    Noti:  SSS » Supernatant  suspended tolids in q/1 after 30 linute*  of fettling.
          PtSS - Used liqoor suspended solids in q/1.
          DO « Dissolvtd oxygen concentration  in q/1.
                                                   124

-------
          T«U M     rjtOLflilO  PROFILES IN KIDDLE OF f£JWia StL'W COHTflCT T»# ST H3FOHD,
1 (*.)
(Appro lutt
DOTE


8&-ftoij-M
W-flus-M
f*fl»n-»*
M-Aug-64
88-fe-M
«HS-«*
Wlocity
firidient,
1/wc.
2
117
S
117
S
117





SSS
Z1.2
16.L
18,8
IB. 4
n.2
21.6

Aerated


Cl
US?
1181
1171
1871
"M
1201
1241

Solid* Contact Ts*



DO
2.6
2.7
K
SSS H.SS
U.'l -
16.1 -
2.P ' 1M -
2,1 ! H..6 -
8.1 i ?«.«
1.7 1 18.? -

Saap', .i;; 'jx ix.cn*



00
1.6
25
1.8
1.5
6,6
18
E
SSS >LSS
13.6 -
18.fi -
2E.8 -
27.6 -
28.8 -
a. s -




1
DO 1 SSS
8.9
2.6
8.8
8.8
8.1
t.4
21.2
22.8
IS. 6
Cl,&
26.8
3.S




D3
H.SS
1829
use
113?
use
12£4
12M





DO
8.8
2.6
ts
1.8
8.1
1.8
Footnote    (4.)  RpprjxiMtc vtlocity jr«Jitnt betaetm  wapling locitiwa E ind  H.

    fc*t:   SSS • S>ipcrntt*nt suspended *olg/l.
           DO • 1iuolv«d oiygtn cotctntration in tg/1.
                                                 125

-------
       TABLE OS    Offline! SUSJJQGO SO.IDS MEASUREMENTS AT HBJRJRD.
                                             dinner Saplt Location
Dit!



26-Ja*-fl4
27-Jim-84
£8-Jnr84
29-Jun-64
19-J»l-84
20-J»l-fl4
20-J«l-64
96-flgj-84
09-flwg-84
89-A
-------
          TRBLE  K     CUWiFIEl S.IH6E RJW5T 'KFILES OT
         I         ISludg* 81 oust  Depth In Fwt  At Specified Supl* locations
         IClarifir-l	
87-Jan-M
K-ftq-*
99-fkq-M
19-6^-84
1
2
2
2
2
4
4
3
2
2
2
I

(4.)
4.1
<«.!
'.«.)
1.1
IS
(a.)
17
• 2
II
t«
a. 6
17
19
11
Z.O
13
17
1.1
IS
III
18
1.1
14
14
i:
2.0
1.1
1.4
1.1
1.1
IV
1.2
1.1
19
18
l.»
1.2
l.i
1.2
1.4
1.2
V
1.8
19
1.1
18
1.1
1.3
17
IS
1.3
1.1
VI
4.5 (b.)
3.8 (b,)
16
1.1 (b.)
18
1.2
1.1
1.3
15
18
Focinotw   (a.)   Riied fn» K->.> to botto*.
           (b.)   8anK of roK'tntrated wlidt also noted abovt blanket.
                                  127

-------
                            APPENDIX E




               CHILTON FIELD INVESTIGATION DATA
rflRi El
        CHILTW FlOW 
S.C. Sec. I
Reeve, taste 1
' -' ~ - ~~ — ~ n I
8.216 8, £839 !
8. 219 J. 18835 1
8.177 8, 82831 1
8.234 Idi 1
8.259 8.81&BB 1
8.M 1.11498 1
8.178 8.81412 1
1.486 1.11257 1
8.452 8.88298 1
8.41? i.K»#) i
8.336 8.M£88 I
«.443 t.8M8t 1
8.34S «.«98W 1
ft. 451 9. 0Bd0A t
8.443 i.80988 1
«.2* 8.81321 1
8. 258 1. H444 1
8.234 8.J1498 1
8.161 8.11179 1
8.155 8.81413 1
4.253 8.I14S9 1
8.231 8.81147 1
8.489 8.mS3 i
S.146 8.88735 1
8.J73 8.8H33 1
8.591 8.8S848 1
8. 197 8. 80735 1
6,321 8.88744 1
1

Ri.
Infl.



337
JK




333
428
245



332
188
355




315
221
'.41




134
Total 5-diy BOD, ! Soluble 5-D«y SOD i Carb. 5-Day BOO
Pria. T.F.
Effl. Effl.

487

182 271

222 272


237 146







636

US 218


291 l?l

136 163

148 185


66 285

Sec. J.S.S.
Effl.

18.8
1763
5.5
1832
28.8
519

11.8
482






18.8 163*

2.8 717


6.8 8tt

3.1 Ttt

12 751


16 541

PTIB. T.F. SK.
Effl. Effl. Effl.

14.8 l.b

131 18.3 3.6

81.8 14.8 £.5


32.8 13 I.I







19.8 2.5

66.8 6.8 1.3


47.8 7.5 1.4

71.8 5.8 1.4

58.8 5.5 1.1


35.8 5.4 1.8

Prii. T.F. SK.
Fffl. Effl. Effl.



151,8 129.8 3.5

98.8 67.1 3.8


64.8 153.8 3.6







114.1 8.8

72.8 81.1 1.2


63.1 46.8 2.7

till 45.8 '..9

76.8 78.1 1.3


56.8 82.1 I./

iSoI. Oil. 5-O^y BOD
«9/l
PriB. T.F.
Effl. Effl.

9.3

91.1 12.8

67.1 9.7


318 11







9.2

54.1 1.8


45.8 4.7

E4.I 2.3

38.8 6.3


25.8 2.5

SK.
Effl.

1.5

4.2

2.4


I.I







I.I

I.I


1.6

1.1

1.6


8.5

cortinwl
                               128

-------
      T«U El     CHILTW FUJI WD HJl *Tfl

fc.it
. PHASE 11
• I'.-flur84
K-rtuj-M
ii-fluj-84
8*-Q«5-44
85-f*g-44
K-feg'84
• 87-Aif-»»
> 06-fcn-64
09-ft»j-64
18 ftjj-84
u-fcr**
MSE III
12-fcfl-W
13-ftig-M
i 14-Aq-84

lHkq-84
17-fl«g-84
18-fluj-84
t9-A«r84
• 28 (W| 84
* Ji-««rw
• 22 fluj 84
23-*r«4
Phtw '
'.I
',11
0«r*ll
Flo.,
HM S.C. SK.
Iifl. 8K-yc. Uattt

153* 8.279 8.W7G9
8,552 8. 'JS9 8. W762
0.6M 8.311 1.63791
0.438 8.233 8.W726
0.732 8.371 1W767
8.622 1.325 188758
A tQt A It1 t 8WT7SA
*• D JO VtJOl V*W'J^
8.591 8.3W 8.88751
8.537 8.3S7 IKTm
0.571 8.299 8.W7X:
8.436 8.233 0.80783

8.566 8.2% J.8872t
4.623 1.325 LM748
1 39 8.298 8.88746
8.5£6 8.277 1.00739
8.548 8.274 8.88KM
1.5?! 8.314 180432
1^! 13CS 188«U
• IM. 9 ItS £ 8lQ?fL.
w, oo» VrJij v.TC^ro*k
1 ^3* M 774 A AfiflTl
<<• JCV 9*Cf* 9* WPDO^
0,3% 1311 108832
»,531 1279 180838
1*98 1263180838
162k 1284 8.8185
157B 13N 0!«76
ft 563 9* 294 •• 1069
1683 0291 18894
Totil 5-tUy BCD,
•g/1
8i» Mfc T.F. Stc. S.S.S.
Infl. Effl. f.ffl. tnl.

387 18* ,'97 4.8 452
287
189 2&1 6.3
634


242 148 142 4.6 398
316 132 174 4.2 7S2
171
62 n 18 4M




86 Itf 74 118
152 234 168 12.1 ?>!
2C7 788)
to 113 14.1
485

IS 10 7.3
1168
168
189
271 171 262 7.3 9*2
249 119 214 4.6 S48
164 143 138 12.8 423
241 146 222 7.9 792
Soluble SHU/ 100
Prm. T.F. SK.
Effl. Effl. Effl.

91.0 15.1 2.1

77.0 11.8 3.7



44.0 10 2.3
17.4 6.3 1.2

6.9 1.9 1.8




9.8 C.8 2.3
li.» 3.7 2.6

41.8 5.1 4.6


111 3.8 1.4



419 9.9 1.8
410 14 2.1
19.8 4.4 2.8
41.6 13 2.1
Ctrt. 5 5*> *ffi
Sj/1
PTIE, T.F. SK.
fffl. Effl. Effl.

1U.0 183.8 3.4

81.0 128.0 2.3



67.8 /&.« 2.1
73.8 89.8 2.4

46.8 718 1.8





Sl.t 79.8 6.4

611 24.8 6.2


39.1 44.8 3.9



84.8 86.2 3.3
76.2 93.2 2.2
315 42.8 5.9
71.4 VIS 3.6
Sol. Ob. 5-Oiy BOB
•5/1
Prit T.f. SK.
Effl. Effl. Effl.

94.8 11.8 1.1

63.8 9.2 2.3



42.8 4.2 1.7
12.* 2.3 1.3

1.8 1.1 1.8





21.8 13 1.7

33.0 3,8 15


6.9 2.1 1.1



52.1 6.2 1.6
42.4 5.5 1.5
16.9 11 !.9
419 3.4 1.6
Hotti  •  Hi|h cwi»itrit>orB of wtiU in rw tffl«nt cutset  inhibition in MX tttt.
      T.F.  « Trirtltiq Filttr.
      H.S.S. > IMvni SKWtUry Sl«l|(.
                                                       129

-------
«SL£ iZ    Biili«
3XIOS OKSUTWT!*, VOATIU
                                                        9X.IDS
                                                                     KlttD LIOUCR PRIWE7B5, fM) SUSGE KMCT

*t.
PWSE :
I1-J»H4
82-Jul-W
lo-Jul-84
»>-j'ol-W
K-M-M
K-J«l-«4
I7-.M-8+
M-M-W
!8-J«l-44
ll-J«I-84
l>£l^84
l4-J»I-44
liH.1-84
l"i-J«l-tH
I4-Jul-44
19-J»l-84
J8-J«H4
21-J«l-84
22-J»l-44
23-J«l-44
24-JtI-44
25-J«l-44
26-J«l-*4
27 -Jul-44
28-J»I-44
29-W-44
3>-j«I-84
31-J«H4
Sospmdtd S
«5/I
R*i Prift. T.F.
Im'l. Effl. Effl.


2534

3H 131 B85
4B2
94 1328

72 998
272
an


128 12N
228
221 1498
428
188 ',898


184 338
2K
2£8 IU 1348
232
IK 1838


148 14(8
248
oiidv
Sec. LS.S. CSS
Effl.


14
tm 47»
29
5568 34£8
IS
3848 2398
21
3328 2748



13
7588 3643
7
8543 361*
3
5148 32(8

18
1478 tS
•j
6123 2198
2
4488 2388

3
5488 2988
Vol«til*
Pri«. T.F.
Effl. Effl.


44.4

15.3 47.2

312 411

33.3 S.l




318 44.2

43.9

64.8 47.7


417 19.6

42.3 413

44.4 41.9


45.7 «.(

Svtisrsi
percwit
SK.
Effl.


57.1

27.6

513

32.3




46.7

15.4

<18


iS.8

28,8

12.3


17.8

«i '.toil
IS.S.



44.7

419

46.4

44.2




*17

46.6

47.3


44.2

412

418


415
*N
US



44.8

46.4

44.4

46.1




44.7

46.3

47.;


44.8

46.6

47.8


414
Xitrd Litucr
a-flinutt SVI
Sittlt^ility

138

181 21

68 17

43 17



48
43
78
M 22
85
98 38
73


93
98 144
78
63 38
68
78 38
78
•
88 32
Sl«dj* Blanket Dnth,
fwt
iMitfe fettifc At Sew At
Floe toll Hoe M! hffl*



1.2 1.2

12 8.2

18 18

18 18 18




18 18 18

18 8.8 8.8

18 18 18


18 18 18



1* 18 18




Site



1.5

12

18

18




18

18

18


18



M



                                                                                                           eortlii
                                                        130

-------
 EC     ttltTW a£H}C)£D SDLIK OMDmHTIW, VOfltlLZ SUSKMW) SOUK PESCEWI,  MED LIQUOB  BWBCTD5, Ml SUME BJNtET OOTW K»ti««J.
C«t
(jiwyy r ]
"»VC. 1 1
81-* Am i m
L.TT*1J8]^^
13-o-iS-**
I4~fc,v«4
1* tLg, 8U
1J *W8] i"
16-ftjr*
17-Au{-84
l8-ft»g-84
19-ftiq-84
31- *H -44
21-Aiq-M
22-ftif--84
23-fc,-*
RUM 1
II
HI
Owill
S«w«ni«! Sol 1*1,
»» Prti.
Infl. Effl.

3% 136
176
184

m t24
2W 12
7W
98


272 63
336 88
328
138


94
2
264 43
312
298 116
339 (I!
383 13
313 185
T.F.
Effl.

1288

1628

838
931

1138


878
341

348


341
268
1293

1321
1134
643
1198
Sec. R.S.S.
Effl.

3
4228
4
3188
6 E£S8
3
3928
3
4*58

K 9833
14
A271
11
2833

11
13 8748
8 8288
4561
12 3391
3 4826
14 6948
11 3583
USS


1561

1728
1688

2478

3573

5112

48U

1718


4228
4388
3848
2826
2281
4211
3862
VoUtllt StitgencXt jjlitfi,
penxnt
(Vis. T.F. S«c. H.S.S. HJ3
Effl. Effl. t'fl.

48.7 49.8 32.1
49.5 46.8
318 45.6 37.5
45.3 43.3
41.9 45.9 43.3 49.2 47.6
31.2 43.2 26.8
31? V.t
38.8 47.8 218
417 49. T

46.k 41.4 41.8 46.3 458
31.8 41.7 21.4
47.8 47.2
718 49.4 34.3
319 413

34.2 47.4 444
34.9 3X7 58.1 bit 38.2
33.8 318 49.8 47 1
47.8 47.?
43.3 43.5 34.3 46.7 46.9
44.S 46.5 35.8 44.7 47.5
52.3 47.3 e6 4B.7 47.f,
46.3 46.2 36.7 46,8 47.2
Kn.cd Liquor
PvMitcn
St-fiwitt


SI

5)
43

65

•

14*

93

38


*!
185
88
76
51
93
76
an


£

29
27

26

22

27

19

29


21
84
16
38
27
33
34

Imid*
Floe toll


1.8

1.1
IS

15

1.2

1.1

12

IS


1.2
14

ti!
18
17
IS
S'dg* Blinkm tout--.,
feet
bttiife
F!oc Mil


1.8

l.t
15

IS

l.S

1.2

i:

13


2.8
15

12
19
19
16
flt Scui At
hfflt


1.1

1.1
13

15

l.S

1.1

11

19


2.8
15

18
19
1.1
16
Site


1.5

1.1
IS

IS

1.3

1.2

11

19


1.2
15

12
1.1
19
16
tott:  T.F. • Trickhn Filttr.
      H.S.S. • %t»K fKV&ri Slidp.
                                                          131

-------
r«i£ a
                       >*, its sisaivB) onroi BHJSBOTB.

Da'.i

US 1
il-Jut-M
e-JuH*
I3-JH1-14
*-,«!-«4
H-Jol-M
*-I«l-94
»M«!-»4
«-M-«*
•9-Jil-M
H-J.1-4*
ll-Jul-64
LVJdl-*,
13-J«1-I4
l4-J«I-»4
I5-J.1-W
16-J«1 -M
!7-J«l-*4
lfl-J«l-t*
!9-J«l-44
S'-Jttl-M
Jl-J.1-94
S-ltl-tt
£}-J«}-44
»4-Jtl-*4
&-M-&
5-J Fvrw!
infl. Effl.

7.9 7.7
7.» tl
LI M
7.1 7.6
7.) LI
7.9 7.9
LI 7.8
r.9 LI
7.9 LI
LI 7.9
7.1 LI
7.1 7.9
7.8 ?.*
7.7 7.4
7.4 7.7
7.9 LI
7.1 7.J
7.9 7.7
7.7 4.9
7.9 LI
19.5 7.7 LI
1 7.7 LZ
1 7.1 LI
31.1 7.9 7.1
7.1 LI
7.9 7.7
7.1 LI
IL3 III 7.7 7.9
7. 7 7.t
7.1 12
LI 7.7
Biuolnd Oiy^m rirofili,
ft» 1 Pria. I.F,
Infl. 1 Effl. Effl.
1
1
1
14 1 17 7.2
l
2.1 1 1.1 7.1
1
1.7 1 1.3 LI
1
1
17 1 6.1 L3
1
1
l
1
1
1
1 4.1 4.3
1
1 4.9 f-3
1
1 4.1 7.7
j
1
1 4.2 7.7
1
1
1
2.9 1 4.4 4.1
i
1
1
T.F./HS.S.
«'• Point










7.4






4.1

2.1

3.7


4.3



13



Inflwnt of (fe-lt-ion Tmkll 1C. OunwllFlo:. C«i>*w U>ll totll ISl'jlJgi
11 K 13 M



4.4 4.4 L7 Ll

3.1 (.6 9.1 L9

L2 Ll 11.2 IL2


7.7 11.3 11. 1 111






12 5.6 t6 Li

1.9 2.1 7.4 L7

72 3.3 9.1 L9


7.2 4.1 14 6.1



1.2 13 Ll 12



Infl. Effl.



7.7 7.1

Ll 7.4

1J 11


Ll 12






Ll L7

L2 7.7

L3 Ll


7.9 Ll



11 7.1



i* y v










S.2 3.1 i.«






6.2 6.1 4.C

4,1 i.3 4.3

3.7 3.1 5.1


4.4 (.4 4.4



7.4 4.1 4.1



1 Blink.



19

14

11


11






11

16

3.3


17



4.4



SK.
E'fl.



3.3

S.1

4.1


17






4.1

7.9

4.1


t.1



11



                                                                                                 cortirad.
                                                132

-------
      TABLE E3     CHILI* TDOEHtTlK, pH, M tTKOLVO (BYSX fcMJWOTS
ht<
PUS I!
«i-*U)-Jt
K-mj-44
W-iM-»*
*»-a^-B4
«3-ft«?-4-
«-wil-*>
17-fta-S'
88-flm~84
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      T.r. • Trickling Filter.
      IS.S. ' dttimi iKondiry Sludj*.
                                                                 133

-------
      TML£ H    CHILTB -umUTIW MB SEOXBSY QJWIFICT TOT* SOTMED SK.ICS.


MS 1
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      TSS • Total SLMIT^ Solid*.
      US • «:ml Liqwr inpt«^i Solilh.
                                                             134

-------
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Mtl  T.F. • Trickily Filttr.
      K.S.S • Murn SmnJiry Sltdgl.
      S.C • Sohdt Contact.
                                                                  135

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                              APPENDIX F

            QUALITY ASSURANCE/QUALITY CONTROL PROJECT PLAN*
                QUALITY ASSURANCE PROJECT  PLAN  FOR
                  POST CONSTRUCTION  EVALUATION  OF
              TRICKLING FILTER/SOLIDS CONTACT PROCESS
PROJECT TITLE:  POST CONSTRUCTION EVALUATION  OF  TRICKLING
                FILTER/SOLIDS CONTACT  PROCESS

PROJECT OFFICER:  Mr. James Kreissl

PROJECT DIRECTOR:  Mr* Arthur H. Benedict

PERFORMING ORGANIZATION:  Brown and Caldwell

DURATION:  January 10, 1904 to September 30,  1984

TYPE OF PROJECT:  Task Orde/ Contract  68-03-1818,  Work  Assignment 3

SUPPORTING ORGANIZATION:    Minicipal  Environmental  Research
(LABORATORY AND DIVISION)   Laboratory

APPROVALS:
Project Manager:  Mr. Arthur H. Benedict
Extramural QA Officer:  Mr. Larry L. Schaleg* v    „   ., 	
Project Officer:  Mr. James Kreissi                u           U
Project Officer's immediate supervisor:  Mr.  Carl  A. Brunner
MERL QA Officer:  Mr. Larry Khamphaki'
*Appendix 7  is  takan fron Appendix A of u'ork Assignment 3 Revised
 V7ork Plan for  Task Order Contract 68-03-^818, June 6, 1984.
                                   136

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                         TABLE OF CONTESTS
Subiect
DISTRIBUTION LIST

1.0 PROJECT DESCRIPTION

2.0 PROJECT ORGANIZATION AND
    RESPONSIBILITIES

3.0 QUALITY ASSURANCE OBJECTIVES

    3.01 Analytical Parameters
    3.02 Precision, Accuracy, and
         Completeness
    3.03 Comparability

4.0 SAMPLING PROCEDURES

5.0 SAMPLE CUSTODY

    5.01 Labeling and Chain-of-Custody
         Records
    5.02 Sample Preservation

6.0 ANALYTICAL PROCEDURES

7.0 INTERNAL QUALITY CONTROL CHECKS
    AND FREQUENCY

    7.01 Biochemical Oxygen Demand
    7.02 Solids (Residues)
    7.03 Phosphorus
    7.04 Ammonia and TKN
    7.05 Nitrate and Nitrite
    7.06 Performance and System Audits
    7.07 Preventive Maintenance

8.0 ASSESSMENT OF QUALITY ASSURANCE/
    QUALITY CONTROL DATA

    8.01 Accuracy
    8.02 Precision

9.0 CORRECTIVE ACTION

10.0 QUALITY ASSURANCE COORDINATION
     AND REPORTING

11.0 BIBLIOGRAPHY
                                           Pages   Revision   Date
2


3
          0     6/6/84


          0     6/6/84

          1  12/18/84
          0     6/6/84

          0     6/6/84
1  12/18/84


1  12/18/84
          0

          0
                6/6/84
      6/6/84


      6/6/84

      6/6/84
                                      137

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                 DISTRIBUTION LIST
ttr. Arthur A. Benedict, Project Manager, 3rowr. and Caldwell

Mr. Carl A. e.runner, Project Officer's immediate
Supervisor, US'EPA

Mr. James Heidman, Work Assignment Manager, USEPA

Mr. Christopher Kaempfer, Supervico1. tor Oconto Falls, and
  Chilton, Robert E. Lee & Adscciates

Mr. James Kreissl, Project Officer, USEPA

Mr. Raymond N. Matasci, Work Assignment Supervisor,
  Brown and Caldwell

Mr. Jack L. Muir, Tolleson Field Supervisor,
  Jack Muir Enterprises

Mr. Denny S. Parker, Principal-in-Charge,
  Brown and Caldwell

Mr. Larry L. Schaleger, Extramural CA Officer,
  Brown and Caldwell

1r. Sheldon Stone, Laboratory Director, Robert E. Lee &
  Associates
                           138

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                                                          Section 1
                                                     Revision No. 0
                                                        Jate 6/6/84
                                                        Page 1 of 1
    1.0  PROJECT DESCRIPTION
    The purpose of Work Assignment 3  is to provide technical
support to the U.S. Environmental Protection Agency (USEPA)
for post construction evaluations (PCE) of selected trickling
filter/solids contact (TF/SC) facilities in North America.  A
main objective of PCEs is to  identify and rank cause-effect
performance relationships frr selected innovative/alternative (I/A)
technologies.  Performance relationships inrlude those related to
meeting final discharge limits, as well as those impacting non-I/A
unit processes.  PCEs are accomplished by investigating several
operating facilities and identifying  deficiencies or superior
attributes common to the particular I/A technology being evaluated.
Major areas of investigation  induce  design, construction, operation
and control (•including start-up), sampling-testing procedures,
laboratory facilities, management/administration, and major
equipment characteristics.

    Special studies may also  be performed to resolve outstanding
questions of national interest focusing on specific areas of design
and operation of the I/A technology.  The primary emphasis of the
PCE for TF/SC will be the special studies which  include field
investigations at four treatment plants.  At this time, field
investigations are planned for treatment plants  in Tolleson,
Arizona; Oconto Falls, Wisconsin; Chilton, Wisconsin; and Medford,
Oregon.  The quality assurance project plan has  been developed for
th^se field investigations.
                                     139

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                                                          Section 2
                                                     Revision No. 0
                                                        Date 6/5/34
                                                        Page 1 of 2
    2.0  PROJECT ORGANISATION AND RESPONSIBILITIES
    The project organization and lines of authority are shown on
Figure A-l.  Larry Schaleger will be the quality assurance officer
for the work assignment.  He will aissure the collection of valid
measurement data and perform routine assessments of quality
assurance/quality control laboratory data.  Erown and Caldwell
will supervise field investigations at Medford, Oregon; while,
Jack Muir will supervise field investigations at Tolleson, Arizona.
Robert E. Lee & Associates will supervise and perform field
investigations at Oconto Falls and Chilton,  Wisconsin.
                                 14C

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                                                                       Section  2
                                                                 Revision  No.  0
                                                                     Date  6/6/84
                                                                     P* ge  2 of  2
        KESPONSIB'.LITY

        COMMUNICATION
                               PROJECT OFFICER

                                J«MES KREISSL
                             8KOHN AND
                                          "4ELL
                               DENNY 8. PflRKER
                       I	
 8ROMN AND CALDMELL

  QUALITY ASSURANCE
	OFFICER	

  LARRY SCHALECER
  BROHN AND CflLDHELL

   PROJCCT MANAOER

  ARTHI;R H. er.EDICT
 BROMN
           CALDHELL
      ASSIGNMENT 3
      ADVISOR

RICHARD J.  STEN3UIST
                             BROHN AND JALDHEU.
                              WORK
                                 SUPcft/ISOR

                             RAYMOND it. MATASCI
   BROMN AND CALDHELL

   ASSOCIATE ENGINEER
      LAB PERSONNEL
                                                                    USEPA
                                                              MURK ASSIGNMENT  3
                                                                   MANABER

                                                                JAMES HE I OMAN
                                                  — J
ROBERT E.  LEE  i AS30C.
SUPERVISOR FOR OCONTO
  FALLS AND CHILTON

 CHRISTC'HER KAEMPFER
J ACK iJUIR ENTER.. INC,
   FIELD SUPERVISOR
     FOR TOLLESON

     JACK L. MUIR
                               LAB AND FIELD
                                 PERSONNEL
                                   LAB
                                PERSONNEL
 Figure F-1   USEPA Innove Jve/Aiifirnatiye Technology Support Work Assignment 3
              Organization Chart
                                         141

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                                                          S-action 3
                                                     Revision No. 0
                                                        Date 6/6/84
                                                        Page 1 of 2
    3.0  QUALITY ASSURANCE OBJECTIVES
    The quality assurance {QA) objectives for precision, accuracy,
and completeness for each of the analytical parameters of interest
are discussed here.

3.01  Analytical Parameters

    The parameters to be mcnitored will vary, depending on specific
plant requirements.  They will be selected from the following four
groups:

    1.  Biological oxygen demand (BOD)
    2.  Solids:  total, suspended, volatile suspended
    3.  Phosphorus:  total, orthophosphate
    4.  Nitrogen:  ammonia, total Kjeldahl (TKN), nitrate, nitrite

3.02  Precision, Accuracy, and Completeness

    Project QA objectives are sumirarized in Table A-l.  Test
methods, accuracy, precision, and completeness are shown in this
table for each parameter to be measured.

3.03  Comparability

    Because several different laboratories will be conducting
analyses for the project, it is essential that the data be
comparable from one laboratory to the next.  This will be tested
in two ways.  First, common methodology will be established.  This
will include such details as specifying filters for determining
suspended solids and soluble BODs.  Second, at least one round of
check samples will be sent to each laboratory for interlaboratory
comparison.  Tha results will be judged on the basis of the
precision and accuracy objectives of Table A-l.
                                142

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                                                                                   Section  3
                                                                            Revision  No.  1
                                                                             Date  12/18/84
                                                                                Page 2  of  2
                                Table A-1  QA Objectives
•ielo4ie
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                                                          Section 4
                                                     Revision No. 0
                                                        Date 6/6/64
                                                        Page 1 of 1
    4.0  SAMPLING PROCEDURES
    Sampling procedures must include provisions to insure proper
coj.l"ction, preservation, and representativeness.  Collection
anc representativeness are discussed in this section, while
preservation methods are presented in Section 5.02.  In thi~ work
assignment, sampling will be performed using a variety of methods.

    Two types of samples will be collected—grabs and composites.
Grab samples will be collected for mixed liquor and sludge streams.
Composite samples will be collected for liquid streams with all
samples being composited over a 24-hour period.  The composite
samples will be flow-proportional and be the manual or automatic
type.  Manual composites will be collected every one or two hours
by field personnel or by discrete samplers.  In each case, the
24-hour composites are developed by inspecting the plant flew
charts and proportioning sample volume for each time increment
according to the average flow over the same increment.  Automatic
composites will be collected with existing plant automatic samplers
that develop flow-proportional composites.

    Every effort will be made to insure that representative samples
will be collected by choosing sampling points where streams are
well mixed.  These points can be just downstream of flumes or in
areas of hydraulic mixing or aeration.  Samples will be collected
in the middle of channels at 0.4 to 0.6 depths from the bottom.  In
the case of primary sludges, three grab samples taken from the
beginning, middle and end of the sludge removal cycle will be
coaposited to provide a representative sample.  Kemmerer samplers,
which collect in situ samples, will be used to assess the state of
flocculation along the mixed liquor channels and in the clarifier.
These samplers consist of 2-liter plexiglass cylinders with ends
that can be closed after the cylinders are filled with sample.
These samples will receive a minimum cf disturbance since they are
not pumped or drawn through small orifices.
                                    144

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                                                          Section 5
                                                     Revision No. 0
                                                        Datfl s.'6/84
                                                        Page 1 of 1
    5.0  SAMPLE CUSTODY
    The purpose of sample custody procedures  is to document the
identity of a sample and it.s handling  from the time of collection
until its ultimate disposal.  The requirements for on-site
laboratories will be less rigorous  in  general than those for
commercial laboratories, although certain minimum requirements
must be met.

5.01  Labeling and Chain-of-Cus'cody Ps cords

    Each sample collected must be identified  as to sample type,
sampling location, date, ar.d time of collection.  A sampln identi-
fication number must be assigned and the name of the person
responsible for collection must be  indicated  on the saicple container
label.  Additional information regarding preservatives, analyses
requested, and special circuirstances should also be noted on the
label at trie time of collection.  Samples relinquished to a
commercial laboratory will also be  accompanied by an appropriate
chain-of-custody record form for purposes of  sample tracking.

5.02  Sample Preservation

    For purposes of collection, preservation  ar«d storage, the
analyses can be divided into three  groups:  BOD, solids, and
phosphorus-nitrogen.

    BOD - Samples should be tested  immediately if possible.
Storage at 4° C for a period not to exceed 24 hours is acceptable.

    Solids (Residues) - Preservation of the sample is not practical;
analysis should begin as soon as possible.  When short storage
times (less than 24 hours) are necessary, refrigeration it 4* C  is
recommended to minimize microbiological decomposition of solids.
These samples are also suitable for pH neasurements.

    Phosphorus-Nitrogen - Analysis  should be  started within
24 hours.  If this is not possible, the samples should be filtered,
acidified to a pH of <2 with H2SO4  and stored in glass ac 4* C.
                                   145

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                                                          Section 6
                                                     Revision No. 0
                                                        Date G/6/84
                                                        Page 1 of 2
    6.0  ANALYTICAL PROCEDUF'.ES
    The analytical methods to be used for project monitoring
purposes are listed in Table A-2.  Most of the procedures are
taken from "Standard Methods for the Examination of Water and
Wastewater."1
                                    146

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                                                                         Section  6
                                                                   Revision  No.  1
                                                                    Date 12/18/84
                                                                      Page  2 of  2
          T'ble F-2  Methods for Analysis of Solid and Aqueous Samples
Measurement parameter
Sal Ida ' raa idues )
Tot a 1
Total volatile solids
Total suspended
Volatile suspended
Phosphorus
Total

Ortho
Nitrogen
Ammonia ( I )
Ammonia (II)
TUN

Nitrate
Nitrate plu« nitrits (I)
Nitrate plus
nitrite (II)

Biochemical oxygen demand
Metals*
Digestion
L
Oa
Mg
Cd
Cr
Cu
Hg
Pb
In
Microbiological
Total conform
Fecal coliform

Salmonella



Reference*

209A
209t
209U
209E

424C, F

424F

417A, B
417A, D
420; 417D

EPA 325. 1C
418E, 419

418C

507

3010,3020
322A
311A
318A
7130,7131
7190,7191
7*10,7211
7471
7420,7421
7950,7951
908
908C

912A



Description

G'.'av Imerr 1C
Cravir.etric
Gravimet r ic
Gravimetric

Digestion! ascorbic acid
color tme tr ic
Ascorbic acid colorlmetric

Jlst.illation; Nessleriiat Ion
Distillation; titrlmetrlc
Digtstion; distillation; ;.itrl-
metric finish
Brucine sulfate
DeVarla's alloy reduction

Cadmium reduction) colorimetr ic
finish
Oxygen depletion

Acid digestion
AAS
AAS
AAS
AAS
AAS
AAS
Cold vapor AAS
AAS
AAS
Multiple-tube fermentation
Modified multiple-tube
fermentation
Concentration, selective
enrichment and growth,
biochemical test, serological
confirmation
Approiima-»
d» * a c t i o i
limitb'd

5 n>g
5
10
25

.05

.05

0.2
1.0

1.0
0.1
2


0.10
O.S

-
.05
0.2
.001
.002
.003
.002
0.0001
.070
.002
N/A

N/A




•Methods are  fron Reference 1 unless  otherwise indicated.
bUnit* expressed in mg/1 unless otherwiso noted.
cReference  2.
dpcc the analysis o£ solids,  e.g.,  cosipost or sludge,  the numerical detection limit
 »111 typically b« 50 times higner, and the units are  expressed as mg/Kg.
•Reference  4.  Detection limits refer to flsme AAS.  Much lower limits are possible
 in the case  of the heavy metals if graphite furnace AAS  is employed.
                                         147

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                                                           Section  7
                                                     Revision  No.  0
                                                        Date 6/6/84
                                                        Page 1  of  3


    7 .0  INTERNAL QUALITY CONTROL CHECKS AND FREQUENCY

    Each laboratory par t ici r)' tint; in the monitoring project will
set up its own internal  quality control  (QC) program specific
to the project.  The program will consist of th~ *nalysis  of
replicates, spiked samples, labct*tory control standards,  and
spiked reference standards, in addition  to daily blank and
calibration standards.

7.01  Biochemical Oxygen Demand

    Each group of samples for BOD analysis—total or soluble,
inhibited or uninhibited—will be done in duplicate at two different
concentrations at the minimum, or in triplicate at threo different
concentrations at the maximum.  In addition, analyses will also be
performed for the following:

    1.  Dilution water blank.

    2.  Glucose-glutamic acid laboratory control standard, freshly
        prepared- in duplicate.

    3.  Sewd blanks (settled primary effluent)  at a concentration
        to give a BOD in the range of 0.5 to 1.5 rag/1 in duplicate.

Analyses on dilution water blanks will be performed with each group
of samples; while, analyses on control standards and seed blanks
will be performed on a weekly basis.  Control charts will be
established for the accuracy of tne laboratory control standard and
for the precision of all replicate determinations.  The American
Public Health Administration recommendation of 200+^ 37 mg/1 for the
glucose-glutamic acid standard will be used as the basis for
corrective action.

7.02  Solids (Residues)

    Blanks and matrix replicates will be analyzed with each sample
set, the proportion of matrix replicatas will be one replicate for
every 10 to 15 samples.  Control charts £or precision will be
established for each of  the three residues—total suspended solids,
volatile suspended solids, and total solids.

7.03  Phosphorus

    Calibration standards will be prepared and analyzed to generate
a calibration curve embracing the range of concentrations to be
measured.  Blanks, calibration standards, blank spikes, matrix
spikes,  and matrix replicates should be analyzed with each sample

                                   148

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                                                          Section 7
                                                      Revision No. 0
                                                        Date 6/6/84
                                                        Page 2 of 3


set.  Spike  recoveries  and  replicate  analyses will be conducted
on every  tenth  to  fifteenth sample.   Control charts will be
established  for  recovery  and replicate  precision data.

7.04  Ammonia and  TKN

    These methods  involve digestion  (TKN  only), distillation, and a
colorimetric or  titrimetric finish.   The  internal QC  will be the
same as that for phosphorus.

7.05  Nitrate and  Nitrite

    The brucine  sulfate method  determines  nitrate alone, using
colorimetry.  Cadmium reduction takes nitrate to nitrite, also
determined colorimetrically.  DeVarda's alloy reduces both species
to ammonia, whicn  is then determined  with  either ft titrimetric or
celori-netric finish.  In  every  case,  blanks, calibration standards,
blanx spikes, matrix spikes,  and matrix replicates will be analyzed
with each sample set.  Matrix spike recovery and replicate analyses
will be performed  on every  tenth to fifteenth sample  or with every
set of less than ten samples.   Control  charts will be established
on the basis of matrix spike recovery and  replicate analyses.

7.06  Performance  and System Audits

    Performance check samples will be sent out to participating
laboratories near  the beginning of the  project for the purposes of
making a preliminary assessment of method  equivalency, accuracy,
and precision.  Each check  sample will  be  analyzed in duplicate and
nhe results reported to the quality assurance officer who will
compute stacislics and compare  these  to those reported by the EPA
in its roum.'-robin studies.

    Several of the laboratories involved  in this project regularly
participate in these EPA  round-robin  studies.  The laboratory at
Tollesor. is certified by  the  Arizona  State Department of Health
Services.   Certification  for  Robert E.  Lee Laboratories within the
State of Wisconsin is pending.  No independent QA system audits are
contemplated unless a serious QC problem  is uncovered in the course
of the project.

7.07  Preventive Maintsnance

    All major analytical equipment to be used fcr the project
at each laboratory is under service contracts.  Balances are
calibrated annually.
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                                                          Section  7
                                                     Revision No.  1
                                                      Date  12/18/84
                                                        Page 3 of  3


    General measures to be fol-lowed include the running of  distilled
water blanks to check on sterility and of positive controls to
check on method selectivity.  If necessary, the methods can be
tested by obtaining specific cultures from the American Type
Culture Collection.

7.08  Performance and System Audits

    Performance check sair.Tles, will be ssnt out to participating
laboratories near the beginning of the project for the purposes of
making a preliminary assessment of method equivalency, accuracy,
and precision.  Each check sample will be analyzed in duplicate and
the results reported to the quality assurance officer who will
compute statistics and compare these to those reported by the EPA
in its round-robin studies.

    The laboratories involved in this project regularly participate
in the EPA's round-robin performance check sample studies.  No
independent QA system audits are contemplated unless a serious
QC problem is uncovered in the course of the project.

~i „09  Preventive Maintenance

    All major analytical equipment to be used for the project at
each laboratory is under service contracts.  Balances are cali-
brated annually.
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                                                          Section 8
                                                     Revision No. 0
                                                        Date 6/6/84
                                                        Page 1 of 2


    0 . 0  ASSESS!* t-Nl; OF QUALITY ASSUPANCE/QUALITY CONTROL DATA

    Precision and accuracy will generally be evaluated by means of
QC cnarts based on the internal OC data submitted to the'quality
assurance officer on a monthly basis.  A preliminary assessment
wi_l b*» bosed on the results for a set of performance samples to be
bent to the laboratories  involved.

8.01  Aocuv?i^/

    Matrix spike recovery data will be used to track accuracy.  If
a real sample is spiked with the compound to be determined at a
level equal  to or greater  than that in the unspiked sample, then
the percent recovery is calculated as follows:
                                          100
where

    Cs •  amount measured in the soiked sample

    Cu »  amount measured in unspiked sample

    Co •  amount of spike

For example,  if the concentrations of ammonia in a solution
are measured  at 2 and fr, before and after spiking with 5 milligrams
per liter (mg/1), then  the percent recovery is  (6-2) x 100/5 *
80 percent.

    After a number of data points have been obtained, preferably
20, the stand = rd dev iation( s) is computed.  'Jppet and lower control
limits are set at +3S;  upper and lower warning  limits are set at
+ 2S.

    Subsequent data is  plotted on the control chart.  A datum
outside the range of R  ^3S requires that corrective action be
taken.  A datura within  the warning range of R +^S and R OS tells
the analyst to be especially watchful for systematic errors.

8.02  Precisior 3

    Replicate data is used to evaluate precision.  After a number
of duplicates have been reported, preferably at least 20, upper and
lower control limits on precision are computed  as follows:

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                                                          Section 8
                                                     Revision No. 0
                                                        Date 6/6/84
                                                        Page 2 of 2
    Let R =  C2 - Ci  ,  where C^ and Cj are concentration values for
a pair of duplicates.   The R is the average of R over 20 or more
duplicate determinations within a defined concentration range.   The
upper control limit (UCL)  on R then is given by 3.27 R.  The lower
limit is zero.  Tie range_over which a particular R is measured
must be specified, since k is range-dependent.  That is, precision
at concentrations near the detection limit is not as good as
precision obtained at  much higher concentrations.

    In principle, separate control charts need to be constructed
for each range of measurements, e.g.,  0 to 1, 1 to 10, and 10  to
100 mg/1.  This will not be needed if  the range of values of a
parameter is fairly narrow.
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                                                          Section 9
                                                         '-, ion No. 0
                                                         Dace C/-V/64
                                                         Page 1 of 1
    9.0  CORRECTIVE ACTION
    The control chart serves as sc\ a|ert system for unsatisfactory
or unexpected results.  Any result falling outside of control
limits, generally set at ^3 standard deviations from the mesn or
true value for spike recoveries or an equivalent mjasure fcr
precision, indicates the need for corrective action.  Any such
result must be brought to the immediate attention of the Q'\
coordinator.

    The nature of the corrective action may take any number of
forms, depending upon the perceived seriousness of the particular
situation.  In some cases, an isolated outlier cannot be explained.
If prior and subsequent QC data fail to indicate a systeraatic
error, ther. the result may simply be ignored.  In no casa, however,
vill ITK-"-« the.;. 5 percent QC outliers be tolarated.

    In the more usual case, the out-of-control situation will
require a series of corrective measures designed to reestablish
analyt'cal validity.  All analysis is stopped until the problem is
identified and resolved.  The best determination is made of when
the problem first occurred; data collected after this critical
point  is discarded.  If possible, all analyses since the last
valid  control check will be repeated.  Analyses performed after
tne resolutic1* of the problem must be accompanied by a higher
percentage of .-pikes and replicates, say 5 percent rather than
10 percent unti. the QA coordinator is satisfied that the problem
has been completely solved.
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                                                         Section 10
                                                     Revision No. 0
                                                        Date 6/6/84
                                                        Page 1 of 1


    10 .0  QUALITY ASSURANCE COORDINATION AND REPORTING

    Quality assurance report forms for each parameter will be
provided to each laboratory.  At the end of each n:onth, the
completed forms will be mailed to the QA coordinator for review.
The data collected initially will be used to establish QC control
charts.   The results of each laboratory as to precision, accuracy,
and performance on check samples will be reviewed by the QA
coordinator to ensure that interlaboratory data is comparable.

    The QC control charts will then be returned to the individual
laboratories along with instructions for their use.  Each laboratory
will be required to report out-of-control events to the QA
coordinator within 48 hours of discovery.

    The QA coordinator will write a monthly QA/QC report on the
basis of all laboratory activity for that period.  The report will
include a discussion of out-of-control events reported and their
remedial measures.  The report will go to the project manager for
review.
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                                                     Section 11
                                                 Revision No.  0
                                                    Date 6/6/84
                                                    Page 1 of  1
11.0  BIBLIOGRAPHY
1.   "Standard Methods for the Examination of Water and Waste-
    water,' APHA-AWWA-WPCF, 15th Edition, 1980.

2.   "Methods for Chemical Analysis of Water and Wastes,"
    EEPA-6QO/4-79-200, United States Environmental Protection
    Agency, Environmental Monitoring and Support Laboratory,
    Cinncir.ati, Ohio, 1979.

3.   "Handbook for Analytical Quality Control in Water and
    Wastewater Laboratories,"  EPA-600/4-79-019, United States
    Environmental Protection Agency, Environmental Monitoring
    and Support Laboratory, Cincinnati, Ohio, 1979.
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