United States
          Environmental Protection
          Agency
Office of Air Quality
Planning and Standards
Research Triangle Park, NC
EPA 340/1-92-015c
September 1992
Revised March 1993
          Stationary Source Compliance Training Series
JVEPA  COURSE #345
          EMISSION CAPTURE AND
          GAS HANDLING SYSTEM
          INSPECTION

          Slides Manual


-------
                                    EPA 340/1-92-01 5c
                                    Revised March 1993
        Course Module #345



       Emission  Capture And

Gas Handling System Inspection



               Slide Manual



                  Prepared by:

        Crowder Environmental Associates, Inc.
               2905 Province Place
                Piano, TX 75075
                     and
           Entrophy Environmentalist, Inc.
                 PO Box 12291
          Research Triangle Park, NC 27709
             Contract No. 68-02-4462
             Work Assignment No. 174
       EPA Work Assignment Manager: Kirk Foster
          EPA Project Officer: Aaron Martin
    US. ENVIRONMENTAL PROTECTION AGENCY
       Stationary Source Compliance Division
     Office of Air Quality Planning and Standards
             Washington, DC 20460
                September 1992
               Revised March 1993

-------
                         INTRODUCTION


          This manual is intended for  use  during  the workshop.
The manual contains reproductions of the slides and overheads
that are presented during the  workshop.  The student may use the
clear space around the presentation charts  to take notes during
the workshop.  This will allow the student  to use this manual
rather than the Student Manual for note-taking.   Future versions
of the manual will include a blank side-column for ease in note-
taking.

-------
Slide 1-1
           VENTILATION
          FUNDAMENTALS
Slide 1-2
          PROPERTIES OF AIR
           AND AIR-WATER
           VAPOR MIXTURES

            PRINCIPLES OF
             FLUID FLOW
                  A-l

-------
Slide 1-3
            PROPERTIES OF AIR
            AND AIR-WATER VAPOR
                    MIXTURES
Slide 1-4
                STANDARD AIR
          Density = 0.075 lbmffi3
          Absolute Viscosity = 1.225 x 10-s Ib At-sec
          Equivalent to dry air at 70 °F and 29.92 in. Hg
                        A-2

-------
Slide 1-5
                 MOLECULAR WEIGHT

                    mixture = ^ 'X component''component'
                 MWd  ajr  = approx. 28.95 Ib / Ib-mole
                 MWweta,r = <1 ' X water) (MWdry

                            
-------
Slide 1-7
                 IF  MOLES  DON'T
                      CHANGE...
                   PV/ T = nR = constant
               or
Slide 1-8
                Density =
                  Weight/Unit Volume
                Specific Volume =
                  Volume / Unit Weight = 1 / Density

                For an ideal gas:
                Density (p) =
                  (MW / 387) (530 / T) (P / 29.92)
                             A-4

-------
Slide 1-9
                Specific Gravity = Pgas/Pdryair


              For an ideal gas:
                Specific Gravity = MW as/MWd  ,r
Slide 1-10
              GIBBS-DALTON RULE
            OF  PARTIAL  PRESSURE

                  "total" Pdryalr"1" Pwater
                          A-5

-------
Slide 1-11
                   Relative Saturation =
                     "water' "water at saturation
                   Relative Humidity =
                     Relative Saturation x 100

                   Absolute Humidity =
                     Wei9htwater/Wei9htdryair
Slide 1-12
                 Dry Bulb Temperature
                 Wet Bulb Temperature
                 Dew Point Temperature
                            A-6

-------
Slide 1-13
                       ENTHALPY
                The measure of the thermal
                energy of a substance
Slide 1-14
                          = CP(t-tref)
               h  = enthalpy (Btu / Ib)
               Cp = heat capacity at constant
                    pressure (Btu / lb-°F)
               t   = temperature of substance (°F)
               tref = reference temperature (°F)
                    t^ for dry air usually equals 0 °F
                    t  for water usually equals 32 °F
                            A-7

-------
Slide 1-15
— h    a. 7i
"  Vvater
                   water vapor
                  = latent heat of vaporization

                    (Btu/Ib)
Slide 1-16
               FOR  AN AIR-WATER

                 VAPOR MIXTURE:



           h(Btu/lbdryair) = hdryalr + ^>(hwatervapor)



             = absolute humidity (lbwater/lbdryair)
                           A-8

-------
Slide 1-17
        USUALLY INTERESTED IN
         ENTHALPY DIFFERENCE

        A H = h2 - h,
               («. •*,)
Slide 1-18
        PSYCHROMETRIC
             CHART
                 A-9

-------
Slide 1-19
           PRINCIPLES  OF
             FLUID FLOW
Slide 1-20
     Area At
                    AreaA2
                   A-10

-------
Slide 1-21
               IF NO  ACCUMULATION
                    OR REMOVAL...
              or

                         PlV! A1 = P2V2A1

              or, if P, = P2     Vt A1 = V2A2
Slide 1-22
                    BERNOULLI'S
                      EQUATION
                  For an Incompressible, Invlscld fluid:
                 V2/2 + P/p+ gZ = constant

                    V = fluid velocity
                    P = fluid pressure
                    p = fluid density
                    g = acceleration of gravity
                    Z = elevation of fluid
                          A-ll

-------
Slide 1-23
               REARRANGING  GIVES..


                V2 /2g + P/pg + Z = constant


                    V2 /2g = velocity head (ft)
                    P/pg = pressure head (ft)
                    Z = potential head (ft)
Slide 1-24
1 2
t

^ • +>&&A


I
I


~f
h
1
>k
>.
>.



                           A-12

-------
Slide 1-25
                 SUBSTITUTING  GIVES
                                     =P2/pg
                       V.,2 /2g= velocity pressure

                       P1 /pg = static pressure

                       P2 fog = total pressure
Slide 1-26
                                          Discharge Side
              Intake Side
         3500 FPM  =1
    =
^

^
i
3500 FPM ?

Fan y
>- ^^
II




1
.
— 7
y
I
L




         -1.0  +  0.6
          SP +   VP
-0.40
TP
5.0  +  0.6  =  1.1
SP  +  VP  =  TP
                               A-13

-------
Slide 1-27
                  VELOCITY CAN BE
                  DETERMINED FROM
                 VELOCITY PRESSURE
                   V= 1096.7 (Vp/p)05
                 V = velocity (ft/min)
                 Vp  = velocity pressure (in.
                 p = density (Ib/ft3)
              For Standard Air(p = 0.075 Ib/ft3)
                 V = 4005 (Vp)
                           A-14

-------
Slide 2-1
                HOOD
              SYSTEMS
Slide 2-2
           The Goal of Good Hood
           Design is High Capture
                Efficiency
                   A-15

-------
Slide 2-3
              PENETRATION =
                1 - FRACTIONAL EFFICIENCY
'   "*hood /  ^
                                  collector
Slide 2-4
                   TYPES OF HOODS
                      • Enclosures
                      • Receiving
                      • Exterior
                      • Push-Pull
                          A-16

-------
Slide 2-5
                        HOOD DESIGN
                         PRINCIPLES

              • Enclose whenever possible
              • If can't enclose, place hood close to source
              • Locate duct take-offs in line with normal
               contaminent flow
Slide 2-6
                                       Air Handling
                                         Duct
                             A-17

-------
Slide 2-7
                          Torpedo
                             Car
                                     Ladel
                                     Hood
                 Hot Metal
                   Ladle
Slide 2-8
                  Valve
                                          Dust and
                                        Displaced Air
Duct
                                          Hood
                                   A-18

-------
Slide  2-9
                  Grinding
                  Wheel
                 Dust
                and Air
                                    Housing
                                                    To Fan
                                                            Air
                                                          Handling
                                                            Duct
Slide 2-10
                       Hot Source
                      Hypothetical
                      Point Source
                                     A-19

-------
Slide 2-11
                        HOOD  DESIGN

                          PRINCIPLES



               Enclose whenever possible

               If can't enclose, place hood close to source

               Locate duct take-offs in line with normal
               contaminent flow
Slide 2-12
                   Ventilation Air
       Ventilation Air
       from Forced
        Draft Fan
!
^
i
/ Pollutant
Laden Air

Process Tank
^^\^^^\^^^^^^^\J^^^CS^^^^
\
§
1
                                                     To Pollution
                                                    Control Device
                                                     and Induced
                                                     Draft Fan
                             A-20

-------
Slide 2-13
                               Exhaust
                                Side
                                            To Suction Fan
                                             and Hood
                                           Sample Location
Slide 2-14
               FACTORS AFFECTING

              HOOD  PERFORMANCE


                   • Thermal air currents

                   • Motion of machinery

                   • Material motion

                   • Movement of operator

                   • Room air currents
                           A-21

-------
Slide 2-15
                 CAPTURE VELOCITY
              Air velocity in front of hood or at hood
              face necessary to overcome air currents
              and cause air to move into hood.
Slide 2-16
                RANGE  OF  CAPTURE
                  VELOCITIES (ft/min)
               Type of Material Release
            With no velocity into quiet air
            At low velocity Into moderately
            still air
            Active generation Into zone of
            rapid air motion
            With high velocity Into zone of
            very rapid air motion
Capture Velocity
   50-100

   100-200

   200-500

  500-2000
                              A-22

-------
Slide 2-17
                 FOR COLD  FLOW
                    INTO  HOODS

              Capture velocity decreases
              with distance from hood face.
Slide 2-18
                          o     so
                           % of Diameter
                                    100
                         A-23

-------
 Slide  2-19
                                                        0         50        100

                                                                % of Diameter
Slide 2  -  20a
                  Hoodiyp*
              W
                 A-WL (sq. ft.)
Description
   Slot
                                        Ranged Slot
                                        Plain Opening
                                       Flanged Opening
Aspect Ratio
 0.2 or Lass
                    0.2 or Less
                   0.2 or Greater
                     and Round
                    0.2 or Greater
                     and Round
 Air Plow
O «= 3.7 LVX
                     Q « 2.6 LVX
                   Q«V(10X2+A)
                                                                               = 0.75V (10X2+A)
                                                    A-24

-------
Slide 2 -  20b
             HoodTyp*
Description
                             Booth
                             Canopy
                           Plain Multiple
                           Slot Opening
                           2 or More Slots
                          Ranged Multiple
                           Slot Opening
                          2 or More Slots
                                        A*p*ct Ratio
             To Suit Work
             To Suit Work
            0.2 or Greater
            0.2 or Greater
    Air Row
                                                     O . VA » VWH
   O- 1.4PVD
   See VS-903
   P - Perimeter
D-Height Above Work)
 O-V(10X2+A)
0-0.75V (10X2+A)
Slide  2-21
                      FOR  HOT  FLOW
                         INTO  HOODS
               • As plume rises it expands, cools and
                slows down.

               • Long rise distances make plume more
                subject to movement by air currents.

               • Because of distance between source and
                hood, air volumes are usually large.
                                  A-25

-------
Slide 2-22
                                      Position 2
Slide 2-23
                 But there is no air motion
                    at point 1; therefore:
                       0 = SP2+ VP2
                            or
                        SP2 = -VP2
                            A-26

-------
Slide 2-24
                   Vena Contracta
               Sph = -Sp2 = Vp2 + he
               he = hood entry loss =
                 = hood entry loss factor
Slide 2-25
                    HOOD ENTRY
                    COEFFICIENT
                   C  = (VP/SPh)os
                         A-27

-------
Slide 2-26
              C AND F. ARE RELATED
               e      h
               he = [(1 - Ce')/C e'] VP

             therefore:
Slide 2-27
        ESTIMATING  HOOD VOLUME

        Q = VA  = 1096.7A(VP/p)°'5
                 = 1096.7ACe (SPh
         Q = volumetric flow rate (ff /min)
         V = hood face velocity (ft3 /min)
         A = hood inlet area (ff
         p = air density (Ib/fl3 )
                      A-28

-------
Slide 3-1
              DUCT
            SYSTEMS
Slide 3-2
           Position 2
                    Position 1

-------
Slide 3-3
                Because of friction and
                 non-ideal conversion
                 between SP and VP...
                     TP1=TP2
                          or
                         = SP2 + VP2+
Slide 3-4
                  If velocity is constant
                between points 1 and 2..
                      SP, t= SP2 + hL
                           A-30

-------
Slide 3-5
               TYPES OF LOSSES

                 • Frictional losses
                 • Fitting losses
                 • Acceleration losses
Slide 3-6
                    WAYS TO
               ESTIMATE LOSSES

                 • Equivalent length
                 • Velocity pressure
                 • Total pressure
                         A-31

-------
Slide 3-7
                   FRICTIONAL  LOSSES

                         hL1 = HfL (VP)

                   hu  = frictional loss (in. H2O)
                   Hf   = frictional loss factor (Vp /ft)
                   L   = duct length (ft)
                   VP  = velocity pressure (in. H2O)
Slide 3-8
                        FITTING  LOSSES

                           hL2=F(VP)

                    h^, = fitting loss (in. H2O)
                    F  = fitting loss factor (VP)
                    VP = velocity pressure (in. H2O)
                               A-32

-------
Slide 3-9
                   VELOCITY PRESSURE
                  CALCULATION  METHOD

                 1.  Determine duct velocity and VP.
                 2.  Determine hood static pressure.
                 3.  Multiply straight duct length by
                    friction loss factor.
Slide 3-10
                        VELOCITY PRESSURE
                   CALCULATION METHOD (cont'd)
                   4. Determine number and type of
                      fittings. Multiply fitting loss
                      factor by number of that type and
                      sum for all types.
                   5. Add results for steps 3 and 4 and
                      multiply by duct VP from step 1.
                               A-33

-------
Slide 3-11
                    VELOCITY PRESSURE
               CALCULATION METHOD (cont'd)
              6. Add result from step 5 to the hood
                static pressure.
              7. Add result from step 6 to any other
                losses expressed in inches H2O.
Slide 3-12
              This calculation gives the total
              energy required, expressed as
              static pressure, to move the gas
              volume through the duct segment.
                           A-34

-------
Slide  3-13
                       TRANSPORT  VELOCITY
                        That duct velocity required
                        to prevent build-up
Slide  3-14
                        RANGE  OF DESIGN
                            VELOCITIES
                     Contamlnent
Design Velocity (ft/mln)
                 Vapors, gases
                 Fumes
                 Very fine, light dust
                 Dry dust and powders
                 Average industrial dust
                 Heavy dusts
                 Heavy or moist
 Usually 1000-2000
    1400-2000
    2000-2500
    25OO-35OO
    3500 - 4000
    4000 - 4500
    4500 and up
                                 A-35

-------
Slide 3-15
                    BUILD-UP  CONCERNS

                    • Increase duct resistance
                    • Duct pluggage
                    • Vibration breakup
                    • Increased weight
Slide  3-16
                 DISTRIBUTION OF FLOW IN
                   BRANCHED DUCTWORK
               All ducts entering a junction must have
               equal static pressure requirements.
                           A-36

-------
Slide 3-17
         SPh = -1.0 Inch H2O
                          SP = -2.0 Inches HoO
                         	I	*
                                - SP =-1.5 Inches H2O
                       Hoodl
                               t

                              Q2
- SPh = -1.0 Inch H2O



 Hood 2
Slide 3-18
                    TECHNIQUES TO

                   OBTAIN  BALANCE




                       • Through design

                       • With dampers
                           A-37

-------
Slide 3-19
                     CHARACTERISTICS OF
                BALANCE THROUGH  DESIGN


                     •Volume not easily changed
                     •Little flexibility
                     •No unusual erosion or build-up problems
                     •Rnal volume may be greater than design
                     •All branch losses Identified
                     •Must be Installed exactly as designed
Slide 3-20
                      CHARACTERISTICS  OF
                   BALANCE WITH  DAMPERS

                    •Volumes easily changed
                    •Great flexibility
                    •Dampers erode or cause build-up
                    •Balance achieved with design volume
                    •May miss branch of greatest resistance
                    •Moderate variation in installation allowed
                                 A-38

-------
Slide  3-21
                   ktaktduct:
                   Plenum dMign b««t - •!» tor 2000 Ipm max.
                   or d»«ign *• in Section •
                  Roof
                                                                 tl
                                                                •n
                                                               Roor
                                           A-39

-------
Slide 4-1
                       GAS
                   COOLING
Slide 4-2
                   METHOD FOR
                 COOLING GASES

               Dilution with cooler gases
               Quenching with water
               Natural convection and radiation
               Forced convection
                        A-40

-------
Slide 4-3
                    Dilution with Cooler Gases
                               m2
                           T2 = ambient
                                       •Damper
                = hot
{
                                v_
T = mix
                   From Heat Balance:
                     m1hT1+m2hT2=m3hT3
                     mh = (Ib/min) (Btu/lb) = Btu/min
Slide 4-4
                      PROBLEMS WITH
                           DILUTION

                     • Large air volume
                     • Lack of temperature control
                     • Corrosion potential
                              A-41

-------
Slide 4-5
400
380
360
340
U. 320
~ 300
0 280
Q.
| 260
0 240
220
200
180











**










^^









*•










^










**









4*










*•«










+ '









x
^^









X










X









*










'










x'









X










X




















*










X









X










v











'




















).01      0.1       1.0       10      100
         SO3 (H2SO4) In Flue Gas, ppm
                                                       1000
Slide 4-6
                 QUENCHING  WITH WATER

                   Heat loss from gas stream is taken
                   up by evaporating water...
             mgas ("gas In ' "gas out) = mwater("
                        water vapor  water
                                 A-42

-------
Slide 4-7
                     PROBLEMS WITH
                        QUENCHING
                        Water carryover
                        Temperature control
                        Corrosion
Slide 4-8
                     NATURAL CONVECTION
                        AND RADIATION

                     Heat lost from gas stream Is
                     taken up by atmosphere
                          gas - h gas) = U A A T m
                          In   out
                              A-43

-------
Slide 4-9
Slide 4-10
                     PROBLEMS WITH
                    CONVECTION AND
                   RADIATION  COOLING

                   • Large size
                   • Dust settling
                   • Lack of temperature control
                   • Corrosion potential
                            A-44

-------
Slide 5-1
                             FAN

                        SYSTEMS
Slide 5-2
                          Forced Draft Fan
                             (Dirty)
                   Pollutant
                   Source
                                    Control Device
                                      {under
                                     pressure):

                              Fan
                          Forced Draft Fan
                             (Clean)
Stack
                   Pollutant
                   Source
                                Control Device
                                   (under
                                 • ssuctfon)
                                             Fan Stack
                                A-45

-------
Slide 5-3
                   TYPES OF  FANS

                       • Axial
                       • Centrifugal
                       • Special
Slide 5-4
                     AXIAL FANS

                        • Propeller
                        • Tubeaxial
                        • Vaneaxial
                           A-46

-------
Slide 5-5
            Inlet
          Inlet Cone
           Inlet Bell
          Inlet Flare
          Inlet Nozzle
           Venturi
        Scroll Side
        Scroll Piece
        Side Sheet
        Side Plate
    Backplate
    Hub Disk
    Hubplate
    Webplate
Blades
 Fins
Floats
                                                          Housing
                                                        Scroll Housing
                                                           Volute
                                                           Casing
                                                                Blast Area
                                                                      Outlet
                                                                    Discharge
                                            Outlet Area
                Inlet Collar
                Inlet Sleeve
                Inlet Band
                 Rim
                Shroud
              Wheel Ring
              Wheel Cone
             Retaining Ring
               Inlet Rim
              Wheel Rim
               Inlet Plate
    Cut-Off

  Scroll
  Band
Scroll Sheet
 Wrapper
Wrap Sheet
Scroll Back
Slide 5-6
                               CENTRIFUGAL


                                • Forward curved

                                • Radial

                                • Backward inclined
                                  - standard blade
                                  - airfoil blade
                                          A-47

-------
Slide 5-7
                   Forward Curved
            Has 24-64 shallow blades
            Efficiency less than backward inclined
            Smallest of all centrifugal fans
            Operates at lowest speed
Slide 5-8
              Fan Wheel
Fan Housing
                                 Forward Curved
                                  Fan Blades
                                                  .0

                                                  LU
                      Gas Flow, SCF/min.
                             A-48

-------
Slide 5-9
                        Radial
              • Has 6-10 blades
              • Least efficient
              • Narrowest of all centrifugal fans
              • Operates at medium speed
Slide 5-10
I
"o
CO
        3
        CO
        v>
        2
        Q.
        o

                 Fan Wheel
                           Fan Housing
                                        Radial
                                      Fan Blades
             J	L
               i  i   I	I	L
                                                  t"
                                                  Q. - -
                                                  X
                                                  Ui
                                           O  - .
                                                      01
                         Gas Flow, SCF/min.
                              A-49

-------
Slide  5-11
                  Backward Inclined
                     Airfoil Blade
                  Has 9-16 blades
                  Most efficient
                  Operates at highest speed
Slide 5-12
        o

        I
        "o
        tn


        *t
        a> I
        W
        V)
        V
        re
                Fan Wheel
                          Fan Housing
                                    Backward Curved
                                      Fan Blades

v - -  .
                             «

                                 \
                                  *
                       Gas Flow. SCF/min.
                         t"
Q.

i_~
0>


I

-------
Slide 5-13
                   Fan Wheel
                                          Bearing*
                                          Fan Shaft
                                          Support
                        ARR. 1 SWSI for bett drive or direct
                         connection. ImpeUer overhung.
                            Two bearirige on beae.
Slide  5-14
                                FAN  LAWS


                    Q, = Q2 (size2 /size,)3 (rpm2 /rpm,)

                    P2 = P, (size2/size1)2 (rpm2/rpmj 2(p2p,)

                    bhp2 = bhpn (size2 /size,)5
                                      A-51

-------
 Slide 5-15
                 160
              a 140
                120
              a  80
                 60
              §  40

              I
                 20
                               Higher Resistance
                        144%
                        Design Resistance
                               Lower Resistance
                            Calculated Gas Flow Rate.
                            Arrangement A
                        20   40   60   80   100   120   140   160   180  200  220
                          Percent of Calculated System Gas Flow Rate (SCFM)-
Slide  5-16
                        15
  Percent of Fan Wide Open Gas Row Rate (SCFM)
30   45   60   75   90   105  120  135  150  165
                                                               Fan Characteristic
                                                               Curve at RPM 'x'
                                                                                        wi

                                                                                        I
                                                       96  9.

                                                       80  *



                                                       "I
                                                       48  -g

                                                       32  ,«
                                                           o

                                                       "  I
                                                           2
                        20   40   60   80   100  120  140  160  180  200  220
                          Percent of Calculated System Gas Row Rate (SCFM)	>•
                                             A-52

-------
Slide  5-17
                       15
                              Percent of Fan Wide Open Gas Flow Rate (SCFM)
                            30   45   60   75   90   105  120  135   150
                                                           165
                                                           Fan Characteristic
                                                           Curve at RPM "x"
                       20   40   60   80  100  120  140  160   180  200  220
                          Percent of Calculated System Gas Flow Rate (SCFM)	>•
Slide  5-18
     120

   § 100

II
<£c  80
3-2
OTZ  eo
o  5
            ii
      40


      20


      0
                           Fan Pressure Curve
                             @ 0.075 b/tt3
                         Fan Pressure Curve
                             0.0375
                                                       Duct System Curve A
                                                       <@> 0.075 to/tt3 Density
                                                           at Fan Inlet
- Duct System Curve A
 <3> 0.0375 to/ft3 Density
      at Fan Inlet
                         20   40   60   80   100  120  140  160  180  200
                           Percent of Duct System volume Flow (CFM)
                                               A-53

-------
Slide 5-19
              r
              §
              10
              to
              E
              a.
                             Actual Duct  /
                             System Curve,
System Effect /
at Actual Flow/
  Volume  ,
                      Design Volume
                           Calculated Duct System
                           Curve with No Allowance
                             for System Effect
                                                   System Effect
                                                   Loss at Design
                                                     Volume
                                                     Fan Catalog
                                                   Pressure-Volume
                                                       Curve
Slide 5-20
                            FAN  SELECTION


                 1. Determine volume required at actual
                    conditions

                 2.  Calculate fan static pressure (FSP) at

                    actual conditions- FSP = SP   - S P, - VP.
                                               out     in     In

                 3.  Correct FSP to equivalent value for
                    standard air-

                            = FSP. (0.075/p  )
                                  A        •
                                    A-54

-------
Slide 5-21
                     FAN SELECTION
                4.  Enter ratings table at actual volume
                   and equivalent FSP
                5.  Determine rpm and bhp
                6.  Correct bhp to actual conditions
                   bhp,  = bhpe(pa/0.075)
                               A-55

-------
Slide 6-1
            MEASUREMENT OF
          VENTILATION SYSTEM
              PARAMETERS
Slide 6-2
          MEASUREMENT PORTS
             FOR PORTABLE
         INSPECTION EQUIPMENT
                  A-56

-------
Slide 6-3
Slide 6-4
                                     A-57

-------
Slide 6-5
Slide 6-6
                              :*
                                   A-58

-------
Slide 6-7
Slide 6-8
                                    A-59

-------
Slide 6-9
               MEASUREMENT OF
                   PRESSURE

                • Manometer
                • Differential pressure gauge
Slide 6-10
                        A-60

-------
Slide 6-11
Slide 6-12
                                    A-61

-------
Slide 6-13
Slide 6-14
                TECHNIQUES FOR THE
                  MEASUREMENT OF
                     TEMPERATURE

               1.  Mercury thermometer
               2.  Dial-type thermometer
               3.  Thermister
               4.  Thermocouple (battery powered)
                            A-62

-------
Slide 6-15
                   THERMOCOUPLES

                1.  Calibrate probe and meter against
                   an NIST traceable thermocouple.
                2.  Check ice point and boiling point
                   values prior to each day.
Slide 6-16
                      TEMPERATURE
                MEASUREMENT ERRORS
                 1. Unrepresentative measurement
                   location
                 2. Cooling of the probe due to air
                   infiltration through the port
                 3. Impaction of water droplets
                              A-63

-------
Slide  6-17
Slide 6-18
                                               Bundling DUc
                                       A-64

-------
Slide 6-19
              Droptot
               p*n
               125*
               On
               ip*ral
               ^4O•
  't
rto,   o
                     t
v
                      t
                                 Dl»c
                      y  r
Slide 6-20
              MEASUREMENT OF

               GAS FLOW RATE
                        A-65

-------
Slide 6-21
             40CFR60 APPENDIX A
                METHODS  1 - 4
Slide 6-22
                        SIHo
                       A-66

-------
Slide 6-23
Slide 6-24
                      (AorB) = E|(Cp).   - (Cp )-vfl (A or B)
                                  must be ^ 0.01
                       ).vg (A) - (cp)avg (B) | - must be * 0.01
                                     A-67

-------
Slide 6-25
Duct Diameters Upstream from Flow Disturbance (Distance A)
-,0.5 1.0 1
OU
M
c ._
o 40
Q.
0>
J2
o>
230
<5
"§20
Z
•p 10

0
I I I
.5 2.0
1
3Higher Number is for Rectangular Stacks or Ducts

—



—

16

—







v~
rrn

A

y.

I
B
L





t
I
5
2.5
I
^Disturbance


Measurement

"" Site


^Disturbance


MM



—

Stack Diameter .0.61 m (24 in.) — v
12 /

8 or 9a -
Stack Diameter - 0.30 to 0.61 m
1 1 1
I I
2345678
(12-24 in.) -J
I













9 10
Duct Diameters Downstream from Flow Disturbance (Distance B)
Slide 6-26
                                    A-68

-------
Slide 6-27
                         LOCATION OF TRAVERSE POIHTS IN CIRCULAR STACKS
11
It
11
14
II
11
17
II
It
                     a
                     M
 17   44   U
>U  14J  1|J
7U  MJ  1«4
MJ  714  BJ
    M4  17.7
    M.*  MJ
                                           IJt
                                           U
                                          nj
                                          MJ
 LI
 1.7
11J
17.7
BJ
MJ

7IJ
MJ

MJ
t7J
                                                   N.1
                                   U
                                   v»
                                  ItJ
                                  1«J
                                                            7J
                                                           10J
                                                   MJ  MJ  ZU
                                                   71.1
                                                   7U
                        MJ
                        71.7
                        7IJ
                        M.I
                        «7J
                        »1J
                        M.I
                                                           714
                                                           nj
 1J
 1.1

 17
1IJ
1«J
M4
MJ
MJ
MJ
CIJ
M4
7IJ
7IJ
MJ
•7.1
MJ
MJ
M.I
M.7
 1.1
 LI
 U
 17
11J
14J
1M
MJ
MJ
M.7
MJ
71J
7U
MJ
                                                                   MJ
                                                                   MJ
 1.1
 LJ
 U
 7.»
UJ
11J
in
114
ju
17J
JJJ
ILt
MJ
• 7.7
nj
77J
                                                                       UJ
                                                                       n.i
 Slide 6-28
                                   Checking for Cyclonic Flow
                           ?r__JL t
                                          t
                                                              PLAN VIEW
                                                           (Gu flow upwwd
                                                              out of duct)

-------
Slide 6-29
                 MEASUREMENT  OF
                     FAN  SPEED

                   1. Manual tachometer
                   2. Phototachometer
                   3. Strobetachometer
                   4. Sheeve ratio calculation
Slide 6-30
                           A-70

-------
Slide 6-31
                   RPM = MS(MD/FD)
Slide 6-32
        V)
         .
                          Horsepower
                           A-71

-------
Slide 6-33
                         bhp . 3 "^ (Vote) (Ampt) (Powv Factor) (Effictency) / 74«
                              Volt IteMr
Slide 6-34
                                             A-72

-------
Slide 7-1
          VENTILATION SYSTEM
               INSPECTION
Slide 7-2
               LEVEL 2
                   A-73

-------
Slide 7-3
                            HOODS

                       Capture efficiency
                       Condition
                       Fit of "swing-away" joints
                       Hood position/cross drafts
Slide 7-4
                             DUCTS

                   • Condition
                   • Position of emergency dampers
                   • Position of balancing dampers
                   • Conduction of balancing dampers
                               A-74

-------
Slide 7-5
                           COOLERS

                      Condition
                      Outlet temperature
                      Spray pattern / nozzle condition
                      Water flowrate
Slide 7-6
                              FANS
                       Condition
                       Vibration
                       Belt squeal
                       Fan wheel build-up/corrosion
                       Condition of isolation sleeves
                       Rotation direction
                                 A-75

-------
Slide 7-7
Slide 7-8
                   LEVEL 3
                        HOODS
                Estimated volume using SPh, p and
                configuration
               • Estimated volume using VPavg and p
                           A-76

-------
 Slide 7-9
                            DUCTS

                    Change in gas temperature

                    Change in static pressure
                    Actual volume using VPav and p
Slide 7-10
                        COOLERS

                Inlet and outlet temperatures
                Estimated water requirement using
                temperature and enthalpy relationships
                Estimated air flow using temperatures
                and enthalpy relationships
                Water turbidity
                               A-77

-------
Slide  7-11
                                     FANS
                    •Estimated volume using known performance (Q, rpm
                     and p) and new rpm
                    •Estimated volume using rpm, FSP, temperature and
                     ratings tables
                    •Estimated volume using FSP, bhp, temperature and
                     ratings tables
                     - Estimate bhp from voltage and amperage
                       measurements
                     — Estimate bhp from amperage measurement and
                       name plate full-load ratings
                                       A-78

-------
350

340

330
320
u_
o
£
3 310
<5
Q.
E
i5> 300

^ 290
""

280
270
260
*
10

9

8
7
<3?
°c 6
0)
O)
0 5
CO
O
0)
— 4


3
2
1
^

	 IIM 	 Temperature


-
-

-



-
Oxygen

~
-
-


| J Temperature decrease due to air
* y Infiltration across mechanical collector
~**""»»«,^^^ 	 '

• I Temperature decrease
I due to air infiltration
Y across fabric filter

Oo rise due to air
infiltration across fan
; t


A O2 rise due to air "~"~"1 I Temperature decrease
T Infiltration across \ I due to air infiltration
I fabric filter 1 T across fan

A Oo rise duo to air
T Infiltration across
1 mechanical collector



I J
! Mechanical Fabric
— •• 	 . 	 .., 	
"^
























Stack
4000 Collector Filter Fan Discharge
Equivalent Linear Feet
CO
M
H-
a
IP

•J
 i
H
to

-------
                                                                                                                                               en
                                                                                                                                               \->
                                                                                                                                               p-
                                                                                                                                               a
                                                                                                                                               (D

                                                                                                                                               -vj
                                                                                                                                                i
-10  -
                            Mechanical    Fabric Filter
                             Collector
                     Fan



Equivalent Linear Feet

-------
Slide  7-14
                                 'Patgt
                                  A-80

-------