AIR AND WATER COMPLIANCE SUMMARY
FOR THE
IRON AND STEEL INDUSTRY
U.S. ENVIRONMENTAL PROTECTION AGENCY
OFFICE OF ENFORCEMENT
OCTOBER 20, 1977
-------
SUMMARY OF COMPLIANCE STATUS OF SIGNIFICANT SOURCES OF AIR
AND WATER POLLUTION IN THE U.S. IRON AND STEEL INDUSTRY
October 20, 1977
Office of Enforcement
U.S. Environmental Protection Agency
Washington, D.C. 20460
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TABLE OF CONTENTS
I. Introduction ii
II. Abbreviations vi
III. Compliance Status 1
1. AL-Tec Div. - Allegheny Ludlum Industries 2
2. Alabama By-Products 5
3. Alanjfood Steel Corporation 7
4. Allegheny Ludlum 9
5. Allied Chemical Corporation 14
6. American Iron Works, Inc. 20
7. Armco Steel Corporation 22
8. Bethlehem Steel Corporation 38
9. Borg-Warner 59
10. Caribe Steel and Tubing 61
11. Carpenter Technology 63
12. CF & I Steel Corporation 67
13. Chattanooga Coke and Chemical Company 70
14. Copperweld Steel Company 72
15 Crucible, Inc. 74
16. Cyclops Corporation 79
17. Donner-Hanna Coke Corporation 89
18. Edgewater Corporation 91
19. Empire Coke 94
20. Ford Motor Company 96
21. Georgetown Steel Corporation 99
22. Great Lakes Carbon 101
23. Inland Steel Coporation 103
24. Interlake, Inc. 106
25. Jessop Steel Company 114
26. Jim Walter Resources, Inc. 116
27. Jones & Laughlin Steel Corp. 118
28. Kaiser Steel Corporation 129
29. Koppers Company, Inc. 132
30. Laclede Steel Company 134
31. Lone Star Steel 136
32. Lukens Steel Company 138
33. McLouth Steel Corporation 140
34. National Steel 144
35. Northwestern Steel & Wire 160
36. Phoenix Steel Corporation 162
37. Republic Steel Corporation 164
38. Sharon Steel Corporation 188
39. Senango, Inc. 191
40. Tennessee Forging Steel Corporation 193
41. U.S. Steel Corporation 195
42. Wheeling-Pittsburgh Steel 247
43. Wisconsin Steel 267
44. Youngstown Sheet & Tube 270
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I. INTRODUCTION
This report, covering the major integrated iron and
steel facilities in the United States, contains information
on each facility's compliance status with requirements of
existing environmental laws. The Clean Air Act required
that major sources of air pollution, such as steel mills, meet
state-adopted emission limitations by mid-1975.
These emission limitations were to be stringent enough to
assure attainment of national primary ambient air quality
standards which were established to protect public health.
The Federal Water Pollution Control Act required that by
mid-1977 all industrial facilities discharging wastes into
navigable waters, such as steel mills, limit such discharges
through the installation of best practical waste water
treatment technology.
The steel industry is one of the largest sources of
air and water pollution in the nation, seriously affecting
public health and imposing heavy costs on affected
communities. Steel plants emit into the air large quantities
of particulates, sulfur oxides, and various hydrocarbons.
The air pollutants contribute to asthma, bronchitis,
emphysema and cancer. Millions of people are exposed each
day to carcinogenic coke oven emissions, including steel
workers, their families, and others in the steel community.
Twenty percent of all man made particulate pollution in the
United States in 1975 came from the steel industry and every
ii
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geographic region containing a major steel plant is now
in violation of the Clean Air Act's primary (health related)
standards.
Steel plants discharge into the water solids, acids,
heavy metals, arsenic, cyanide, phenols, ammonia, oil,
grease and heat. These pollutants are dangerous to health
and must be removed by expensive treatment facilities to
protect the drinking water of downstream communities. Five of
the ten dirtiest rivers named by EPA in 1972 had at least
28 steel mills discharging into them.
Facilities are listed in this report alphabetically by
company. Data for each facility is found on three consecutive
pages:
1st page - company and plant name, a list
of process facilities located at this
plant and, where available, information
on the capacity and age of each process
facility and the number of employees
at each plant.
2nd page - compliance status information
with regard to air pollution requirements
(omitted if facility is not a major air
pollution source).
3rd page - compliance status information
with regard to water pollution requirements
(omitted if facility is not a major water
pollution source).
The definition of which iron and steel facilities represent
"major" air or water pollution sources differ. Facilities are
111
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designated major air pollution sources on the basis of
a combination of the specific processes found at a
facility and the seriousness of the pollution problems
at the specific facility. Facilities are designated
major water pollution sources if they have a process waste
water discharge of more than 1 million gallons per day or
have toxic chemical discharges. Some 550 processes at
53 separate iron and steel plants are included in this
report as major air pollution sources. On the other hand,
124 iron and steel plants are included in this report as
major water pollution sources.
Air pollution control compliance is given in this report
on a process-by-process basis within each plant.
Water pollution control compliance is reported
on an overall plant basis since one treatment facility
frequently controls several different processes. With
respect to air pollution control at the over 550 identified
major process facilities:
88 (16%) are in compliance
149 (27%) are in violation but on a
compliance schedule
284 (52%) are in violation and not
on a compliance schedule
5 (1%) are in violation of a
compliance schedule
The balance (4%) are either not federally
regulated or are of
unknown compliance status
With respect to water pollution control 67 (54%) of
the 124 major plants are listed as being in non-compliance.
iv
-------
These breakdown as follows:
53 have not installed necessary
treatment facilities
4 have installed treatment facilities
but are violating effluent
limitations
10 have expired permits
The compliance status information is current as of
October 19, 1977. Other data, specifically process age,
facility employment level, and production capacity, are
those available in EPA's files. Where no data is given,
such data was unavailable to EPA as of the date of this
report.
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II. Abbreviations
AOL - Achieve Operational Levels
BF - Blast Furnace
EOF - Basic Oxygen Furnace
BPT - Best Practicable Control Technology
ECSL - Enforcement Compliance Schedule Letter
EAF - Electric Arc Furnace
EPA/WP - U.S. Environmental Protection Agency
Wheeling-Pittsburgh Steel Corporation
NOV - Notice of Violation
Q-BOP - Basic Oxygen Process-Q
SIP - State Implementation Plan
OH - Open Hearth Furnace
TPD - Tons per Day
USW - United Steel Workers
WQL - Water Quality Limited
WQS - Water Quality Standards
VI
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III. COMPLIANCE STATUS OF SIGNIFICANT SOURCES OF AIR
AND WATER POLLUTION IN THE U.S. IRON AND STEEL
INDUSTRY*
*The plants presented in this section are organized
alphabetically, first by company name, next by state,
and finally by plant name.
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REGION: II
COMPANY; AL-TEC DIVISION OF ALLEGHENY LUDLUM INDUSTRIES, INC.
BAR PRODUCTS DIVISION
PLANT; DUNKIRK & WATERVLIET, PLANTS
LOCATION;DUNKIRK. & WATERVLIET,. N.Y.
PROCESS INFORMATION
Products
Facilities
STAINLESS & HEAT
RESISTING STEELS
TOOL STEELS,
ELECTRICAL STEEL
MAGNETIC ALLOY,
VALVE STEEL,
LOW ALLOY HIGH
STRENGTH STEEL,
BARS WIRE,
FORCINGS, &
SEMI-FINISHED
EAF (4)
1 VACUUM
INDUCTION
7 VACUUM
ELECTRODE
1 ADD VESSEL
BILLET MILL
BAR MILL
COLD ROLLING
MILL
WIRE DRAWING
MACHINES
FORGES
Origanally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
740 (Dunkirk)
683 (Watervliet)
(1977 USW member-
ship)
t
fO
r
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WATER COMPLIANCE STATUS
MAJOR inON AND STEEL FACILITIES
REGION J"t
Plant/Permit Number.
Al - Tec
( Formerly Alle-
gheny Ludlum)
Dunkirk, N.Y.
NY0001911
COMPJ
ST;
In
JC
.IAHCE
ITUS
Out
REASON -FOR
NONCOMPLIANCE
RECEIVING IJATCR . .
EFFLUENT OR WATER",!- 1
QUALITY LIMITED
EXISTING - COMPLIANCE
CONTROLS - . ' i SCHEDULE ' '
» * «
Lake Erie .
I
t i «
, ' / 1
- I
I
Gl
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WATER COMPLIANCE STATUS
MAJOR ?RON AND 8TBBL FACILITIES
REGION
Plant/Permit Number
AL-Tec
(Formerly Allegheny
Ludlum) Watervliet,
N.Y.
UY0007081
,
-
COMF1
BW
In
X
IANCE
TUS
Out
REASON FOR
NONCOHPLIANCB
1 .
i
1
i ,
i
1 1
i
i
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Middle Hudson
River
'
, *
EXISTING
CONTROLS
*
'
COMPLIANCE
SCHEDULE
t
1
4
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REGION: IV
COMPANY: ALABAMA BY-PRODUCTS
PLANT:
LOCATION: BIRMINGHAM, ALABAMA
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
COKE, COAL
CHEMICALS
COKE PLANT
(4 BATTERIES)
1920
1941 (oldest)
1969 (newest)
2,400
400 (1977 USW
membership)
I
Ul
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WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION IV
Plant/Permit Number
Alabama By-Pro-
ducts
Birmingham, Ala.
AL 0003417
COMF1
ST;
In
,IANCE
iTUS
Out
X
REASON FOR
NONCOMPLIANCE
Adjudication Pending
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Five Mile Creek
WQL
EXISTING
CONTROLS
No treatment
*
COMPLIANCE
SCHEDULE
By end of 1978, will
have activated sludge
and polishing pond.
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REGION:
III
COMPANY; ALAN WOOD STEEL CORP.
PLANT:
LOCATION: CONSHOHOCKEN, PA.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
NOW DEFUNCT;
COKING FACILITIE
MAY BE SOLD &
OPERATED
COKE PLANT
SINTER PLANT
BLAST FURNACE^
BOF SHOP
BLOOMING
PLATE
SHEET & STRIP
MILLS
1919
Late 1800's
1,225
1,500
2,200
2,644
2,350 (1977 USW
membership)
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AIR COMPLIANCE STATUS
Company Plant Facilities. Compliance Status
Alan Wood Steel Conshohokon, Pa. Coke Plant Shutdown and in receivership;
Corp. (near Philadelphia) (2 batteries) coke plant may be purchased and
operated as foundry coke plant;
Sinter Plant it is not now equipped to be in
(1 line) compliance with Pennsylvania
regulations which would take at
Blast Furnace Shop least one and one-half years.
(2 furnaces)
BOF Shop
(2 vessels)
i
O>
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REGION:
III
COMPANY: ALLEGHENY LUDLUM
PLANT; FLAT ROLLED PRODUCTS DIVISION
LOCATION: BRACKENRIDGE, PA.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
ALLOY & STAINLESS
STRIPS, SHEETS,
PIPES, TUBES
CUPOLA
EOF
EAF
BLOOMING MILL
HOT STRIP MILI
SHEET MILL
PIPE & TUBING
MILL
2,860 (1977 USW
membership)
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AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Allegheny Ludlum
Brackenridge,
Pennsylvania
(Allegheny County)
Cupola
(1)
EOF SHOP
(2 vessels)
EAF
(4 furnaces)
SIP violation on fugitives from
transfer of hot metal from
cupola to BOF charging ladle;
not yet under EPA NOV.
In violation due to fugitive
emissions from lance hole due to
fume generated during making of
specialty steel; company is now
installing fugitive emissions
hoods for charging and tapping.
In compliance.
i
O
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WATER COMPLIANCE STATUS
Plant/Permit Number
Allegheny Ludlura
Urachenridge, PA
PA0013B20 . .
COMPLIANCE
STATUS
In Out
X
REASON FOR
MONCOMPLIANCB
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
c6::rL!ANCi7
SCHEDULE
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REGION:
III
COMPANY: Alleqheny-Ludlum
PLANT:
LOCATION: Steelton. Pennsylvania
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
NO INFORMATION
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WATER COMPLIANCE STATUS
Plant/Permit Number
Alleqheny-Ludlum
Steel ton, PA
PA0006J27
Armstrong Co.
~*
COMPL
STA
In
X
.IAMCE
TUS
Out
REASON FOR
NOMCOMPIIANCE
Adjudlcatory Hearing - Cor
effluent limitations
Hill have facilities'
constructed by 7/1/77
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
cc:;rLiAticr
SCHEDULE
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REGION: V
COMPANY: Allied Chemical Corp.
PLANT: Semet-Solvay Division
LOG AT I ON: Detroit. MI
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Coke, Coal Chem.
Coke Plant
(1 battery)
1901
1968 (oldest)
1968 (newest)
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WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION V
Plant/Permit Number
Detroit, MI Area
Allied Chemical
Corporation
Detroit, MI
MI 0004430
COMPI
STl
In
,IANCE
ITUS
Out
X
REASON FOR
NONCOMPLIANCE
State moving on enforce-
ment action.
EPA issued NOV.
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
Coke plant not
meeting BPT.
COMPLIANCE
SCHEDULE
No information.
I
\n
i
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REGION:
II
COMPANY: ALLIED CHEMICAL
PLANT:
LOCATION: TONAWANDA. N.Y.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
COKE, COAL
CHEMICALS
COKE PLANT
(2 BATTERIES)
#1 SHUTDOWN
1917
1962 (oldest)
1962 (newest)
3,280 (1976)
ON
t
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WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION II
Plant/Permit Number
Allied Chemical Co
Tonawanda, N.Y.
NY 0002399
COMF1
STt
In
X
,IANCE
kTUS
Out
REASON FOR
NONCOMPLIANCE
State administered permit
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Niagara River
Effluent limited
EXISTING
CONTROLS
Settling ponds,
with oil removal
COMPLIANCE
SCHEDULE
No additional controls
planned
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REGION: y
COMPANY: Allied Chemical
PLANT: Ironton Coke Plant
LOCATION: Ironton, OH
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Coke, Coal Chem.
Coke Plant
(3 batteries)
1917
1942 (oldest)
1955 (newest)
00
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COMPLIANCE STMUS
MAJOR IRON AND STEEL FACILITIES
ION
nt/Pcrmit Number
Allied Cham Coke
Iron ton, OH
OH0007579
COMF1
ST;
In
X
.IANCC | REASON FOR
,TUS I NONCOMPLIANCE
Out 1
Have Permit
Minor violations,
generally in compliance
Coke plant
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
Ohio River
EXISTING
CONTROLS
*
Have controls to
meet BPT
COMPLIANCE i
SCHEDULE
1
-------
REGION:
COMPANY; American Iron Works. Inc.
PLANT:
LOCATION: Houston, TX
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
NO INFORMATION
8
i
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WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
ION VJ-
nt/Pormit Number
American Iron
Works, Inc.
Houston, TX
TX0004898
COMF1
ST;
In
,IANC£
TUS
Out
X
RCASOI1 FOR
NONCOMPLIANCE
Failed to submit AOL of
7/1/77 submitted request
for permit modification
8/4/77
RECEIVING UATER
EFFLUCNT OR WATER
QUALITY LIMITED
Trinity & San Jacintc
Rivers
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
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REGION: IV
COMPANY: Armco Steel
PLANT: Ashland Works
LOCATION -.Ashland, KY
PROCESS INFORMATION
*
Products
Plate, Hot Strip
Cold Sheet
Galvanized Sheet
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Sinter Plant
Blast Furnace Shot
(2 furnaces)
EOF Shop
(2 vessels)
Slabbing Mill
Blooming Mill
Plate Mill
Hot Strip Mill
Cold Strip Mill
1958
> 1942 (oldest)
1963 (newest)
2,400
5,600
6,670
3,616 (whole
plant - 1973)
3,654 (1977
USW Membership)
1
10
I
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AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Armco Steel
Corporation
Ashland, KY
Coke Plant
Sinter Plant
(1 line)
Blast Furnace Shop
(2 furnaces)
EOF
(2 vessels)
None now; Armco wishes to build
2 battery plant to make up for
deficient coke supply; in EPA
new source review now.
In compliance; venturi scrubber
in place.
In violation of Kentucky SIP
due to casthouse fugitive emis-
sions no NOV; no schedule or
equipment.
In compliance on stack; in
violation due to fugitive
emissions; on 1978 compliance
schedule.
i
to
UJ
i
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REGION: VII
COMPANY: Armco Steel
PLANT: Kansas City Works
LOCATION;Kansas City, MO
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Bars, Rod, Wire,
Galvinized Wire,
Aluminized Wire,
Nails, Staples,
Barbed Wire, Woven
Wire Fence, Track
Spikes, Track Bolts,
Nuts, Rivets, and
Washers
EAF
(4 furnaces)
Blooming Mill
Billet Mill
Bar Mill
Rod Mill
3,420
4,200 (whole
plant - 1973)
2,324 (1977
USW membership)
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WATER oiffi'LIANCE STATUS
Plant/Permit Number
ARHCO Steel Corp.
Kansas City, Ho.
HO 0004952
COMF1
STA
In
X
.IANCE
11)8
Out
REASON TOR
NONCOWLIANCE
Permit being modified by
State - considered In
compliance in the Interim
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Little Blue River,
Effluent Limited
EXISTING
CONTROLS
Lagooning By a ten
cotirtiANcr'
SCHEDULE
Future planned segrega-
tion of waste before
lagoons. Schedule will
be established in permit
modification
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REGION: V
COMPANY: Armeo Steel
PLANT: Hamilton Plant
LOCATION :New Miami Hamilton, OH
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Coke, Pig Iron
Coke Plant
Blast Furnace She
1928
1928
1959 (oldest)
1969 (newest)
1,930
2,560
565 (whole plant)
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AIR COMPLIANCE STATUS
Company Plant Facilities Compliance Status ,
Armco Steel Hamilton Coke Plant Has to close in September 1976
Corporation (New Miami, OH) (4 small batteries) but Armco asked EPA to keep it |
open if "BACT" technology was in- j
stalled; 1977 tests indicated SIP
violation so Armco told to be on
1979 compliance schedule by EPA i
order. f
Blast Furnace Shop Top gas compliance only; in SIP
(2 furnaces) violation due to casthouse
fugitives; no NOV, schedule, ;
or equipment.
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WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In
Out
REASON FOR
NONCOHPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Armco Steel
Hamilton, Oil
OII0009989
1976-1977 Hlnter gas short-
age required Coke plant...
to remain open. Company
had planned to close down
to achieve compliance
Miami River
Not meeting BPT
Have ECSL extending be-
yond 7/1/77. Coke
plant compliance date
not established.
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REGION: y
COMPANY: Armco Steel
PLANT: Middletown Works^
LOCATION:Middletown. OH
PROCESS INFORMATION
Products
Hot Strips
Cold Sheet
Galvanized Sheet
Tin Sheet
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(3 batteries)
Sinter Plant
(I line)
Blast Furnace Shoj
(2 furnaces)
EOF Shop
(2 vessels)
Open Hearth Shop
Continuous Caster
Slab Mill
Hot Strip Mill
Cold Sheet Mill
Tin Mill
Pipe & Tube Mill
1953
> 1953
1953 (oldest)
1953 (newest)
1,490
2,640
4,730
7,599
5,507
'
6,350 (whole
plant - 1973)
1
S
-------
COMPLIANCE STATUS
Company
Armco Steel
Corporation
Facilities
Coke Plant
(3 batteries)
Compliance Status
Two new batteries
compliance status
determined; older
violation; not on
Armco not willing
ment now.
being debugged;
still to be
battery in SIP
a schedule and
to put in eqijip-
Sinter Plant
(1 line)
Windbox exhaust is controlled by
a malfunctioning wet scrubber;
compliance status not known due
to variabilities in emissions.
Blast Furnace Shop
(2 furnaces)
In SIP violation due to casthouse
fugitives; no NOV issued.
BOP Shop
vessels)
In compliance at stack but in SIP
violation due to fugitive; there
is some fugitive equipment in
place but no schedule for
compliance.
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WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR'
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Armco Steel
Middletown, Oil
0110009997
Under Review. Does not
have val^d issued permit.
Show cause order 8/25/77
because haven't met BPT at
Coke plant.;
Miami River
Not meeting BPT
Problem in Coke
plant
Compliance Scheduled
5/1/80
-------
REGION: III & V
COMPANY: Armco Steel
PLANT: Butler Works
LOCATION ;Butler, PA & Zanesville, OH
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Hot Strip, Cold
Sheet
EAF
(3 furnaces)
i)ntinuous Casting
Hot Strip Mill
Cold Sheet Mill
2,500
3,000 (whole plant)
-------
VKSER. COMPLIANCE STAUJS
\lfel
Plant/Permit Number
Armco Steel,
Duller
Butler, PA
PA0006J4J
C011PI
STA
In
X
.IANCR
,rus
Out
REASON FOR
NOHCOMTLIANCE
Start-up
AOL 7/20/77
RECEIVING WATER
EFFLUENT Olt HATER
QUALITY LIMITED
EXISTING
CONTROLS
Electric Arc AOL
Finishing 7/20/77
COnPLIAIiCIT
SCHEDULE
I
°f
of
-------
TOMER COMPLIANCE STATUS
Plant/Pormit Number
Armco Sleol
Zanesvllle, OH
0110006353
COttPl
S17
In
X
.IACCC
iTUS
Out
REASON ron
MOilCOMPLIANCE
Have Permit
In cotnpllanca
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
Mohican River a
tributary to
Husklngum River
EXISTING
CONTROLS
Meeting BPT
co::PLiANcr;
SCHEDULE
-------
REGION; VI
COMPANY: Armco Steel
PLANT: Houston Works
LOCATION afouston. TX
PROCESS INFORMATION
Products
Bars, Structural
Shapes, Plates,
Pipe
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
Sinter Plant
Blast Furnace
EAF
Blooming Mill
Billet Mill
Structural Mill
Bar Mill
Plate Mill
Slab Mill
Wide Flange
Beam Mill
Pipe Mill
1943
1944
1953 (oldest)
1968 (newest)
1,045
1,360
2,200
5,000
3,100 (whole plant)
2,509 (1977 USW
membership)
1
VI
i
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AIR| COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Armco Steel
Corporation
Houston, Texas
Works
Coke Plant
(2 batteries)
Sinter Plant
(2 lines)
Blast Furnace Shop
(2 furnaces)
GAP
(4 furnaces)
In compliance with Texas re-
quirements, well equipped with
pushing shed/wet ESP, combustion
stack ESP, good door control and
new larry car.
In compliance with wet scrubber.
Top gas control only; no casthouse
fugitive control equipment; status
unknown.
In compliance with new whole
building evacuation baghouse :
system. '
-------
.COMPLIANCE STATUS
Plant/Permit Number
Artnco Steel Corp.
Houston, TX
TX0008524
COMF1
ST;
In
X
,IANCE
kTUS
Out
-
REASON FOR
NONCOMTLIANCB
RECEIVING HATER
EFFLUENT OR WATRR
QUALITY LIMITED
EXISTING
CONTROL
CGtlPLIANCr
SCHEDULE
VI
I
-------
REGION:
IX
COMPANY: Bethlehem Steel Corp
PLANT: South San Francisco
LOCATION: South San Francisco, Ca
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Structural
Bar
Hot Rolling
223 (1977 USW
membership)
-------
WATER COMPLIANCE STATUS
Plant/Permit Number
Bethlehem Steel
Corp.
So. San Francisco,
CA
CA0005762
COMF1
STA
In
X
.IANCE
iTUS
Out
REASON FOR
NOMCOMPLIANCE
*
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
San Francisco Day
EXISTING
CONTROL
Steel Finishing t
Hot Rolling
COMPLIANCE
SCHEDULE
-------
REGION: V
COMPANY: Bethlehem Steel Corp
PLANT: Burns Harbor Plant
LOCATIONcWestchester Township. IN
PROCESS INFORMATION
Products
Sheared Plate
Hot Strip
Sheet - Cold
Reduced
Sheet - Tin
Sheet - Temper
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
( 2 batteries)
Sinter Plant
(1 line)
Blast Furnace
(2 furnace)
BOF (2 vessels)
Hot Rolling
Continuous Pick-
ling (2 line)
Tin Mill
4
1969
1969 and 1972
1969 (oldest)
1972 (newest)
6,670
6,000
10,500
12,050
6,000 (Total
Plant 1973)
4,962 (1977 USW
membership)
fc
i
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Bethlehem Steel
Corporation
Burns Harbor, IN .Coke Plant -
(2 batteries)
In violation of SIP; NOV issued;
no schedule/ State order may be
disapproved by Region V; BSC is
installing pushing equipment on
1978 schedule, however. Problems
are doors and charging.
Sinter Plant
(1 line)
In compliance with emission
standard.
Blast Furnace Shop
(2 furnaces)
In violation due to fugitives
from Blast F.urnace casthouse.
No NOV issued; no schedule;
top gas cleaning in compliance.
BOF
(2 vessels)
In compliance on primary
emissions; in violation on
fugitives; NOV but no schedule
yet; BSC put in reladling hood/
baghouse but problem exists on
charging and tapping emissions,
company was to add third vessel
in expansion program.
-------
WATER COMPLIANCE STATUS
Plant/Permit Number
Bethlehcni Steel
Burns Harbor, IN
IN0000175
COMPLIANCE
STATUS
In Out
X
REASON FOR
HONCOMPLIANCB
Have permit
In compliance
RECEIVING MATER
EFFLUENT OR WATER
QUALITY LIMITED
Burns Ditch I
Lake Michigan
EXISTING
CONTROLS
Have controls to
meet BPT
CO.VrLIANCIT'
SCIIFDULE
-------
REGION: HI
COMPANY: Bethlehem Steel Corp.
PLANT: Sparrows Point Plant
LOCATION: Sparrows Point, Maryland
PROCESS INFORMATION
Products
Coke, Coal Chemical
Pig Iron
Rods
Bars
Skelp
Universal Plate
Hot Strips
Sheets-Cold Reduced
-Tin
-Galvanized
-Galvanized &
aluminized
Pipe
Wire, Nails
Flanges & Spun Heads
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(12 batteries)
Sinter Plant
(1 line)
Blast Furnace Shof
(8 furnaces)
BOF Shop
(2 vessels)
Open Hearth Shop
(4 furnaces)
Blooming Mill
Slabbing Mill
Billet Mill
Rod & Wire Mill
Plate Mill-Sheare
-univer
Hot Strip Mill
Cold Sheet Mill
Tin Mill
Pipe Mill
1920
Late 1800's
d
sal
1941 (oldest)
1969 (newest)
1928 (oldest)
1959 (newest)
9,801
12,200
19,040
9,167
10,822
22,625 (total
plant - 1973)
13,486 (1977
USW Membership)
I
_K
*
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Bethlehem Steel
Corporation
Sparrows Point, MD Coke Plant
(12 batteries)
Sinter Plant
(1 strand)
Blast Furnace Shop
(8 furnaces)
There is no SIP due to 1972§307
challenge to original plan;
Negotiations since 1974 have
led to new 1977 Maryland
regulations which are before ,
Region III for review;
Regulations are reasonably
tight except for fugitive
emissions which language
is vague; therefore, EPA
may not approve.
BOF
(2 vessels)
Open Hearth Shop
(4 furnaces)
t
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND CTEEL FACILITIES
REGION
Plant/Permit Number
Bethlehem Steel
Corp.
Sparrows Pt. Mill
MD0001201
COMPLIANCE
STATUS
REASON FOR
NONCOMPLIANCS
I RECEIVING WATER
EPFLUCNT Oil WATER
I QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Under Enforcement Review
Patapsco River
Largest Integrated
Mill in U.S.
Hot c Cold Rolling*
Portion of Pickling
and cooling -
receive terminal
treatment - in
B.F. 1/2/ in.
B.F. six out will be
replaced by new furna
4/1/79
Coke Works-completion '
11/1/77
Sulfuric Acid liquor
regeneration 9/1/80
NJ1
I
-------
REGION: TT
COMPANY: Bethlehem Steel Corp.
PLANT: Lackawanna
LOCATION :Lackawanna, N.Y.
PROCESS INFORMATION
Products
Rails
Structural
Bar
Sheets
Galvanized Sheet
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(8 batteries)
Sinter Plant
(2 lines)
Blast Furnaces
(5 furnaces)
BOF (3 furnaces)
Hot Rolling
Cold Reduction
Continuous Pick-
ling (3 lines)
1924
1953 (Oldest)
1970 (Newest)
1965 (Oldest)
1975 (Newest)
8,140
4,000
12,500
14,400
9500 (Total Plant,
1973)
8,728 (1977 USW
membership)
%
-------
AIR-
COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Bethlehem Steel
Corp.
Lackawanna
Coke Plant
(8 batteries)
6 shut down
2 operating
Sinter Plant
(2 lines)
Blast Furnaces
(5 furnaces)
3 to be shut down
(3
BOF
furnaces)
Two operating batteries in
violation of SIP. Scrubber
equipped larry car on 19
battery. New stage charge (
equipped larry car installed
on 16 battery August 1977.
However, in violation on every-
thing. NOV issued; schedule
still being negotiated.
Two sinter lines will continue
to run. Compliance schedule
which will probably be signed
by BSC to require installation
of WESP's for
emissions; on
July 1, 1979;
June 1, 1980.
windbox and cooler
Bast Strand by
on West Strand by
In violation of SIP; top gas
cleaning only; NOV issued for
casthouse; no schedule yet.
In violation df SIP; no NOV
issued yet.
-------
WATEft COMPLIANCE STATUS
Plant/Permit Number
COMPLIANCE
STATUS
In | Out
REASON FOR
HOIICOMPLIAHCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
co::rLiA»ci7
SCHEDULE
Dethlchera Steal,
Corporation
Lackawanna, H.Y.
NY 000136B
Adjutllcatory Hearing
Settled - Enforcement
Compliance Schedule Letter
(ECSL) prepared, stipula-
tions not yet signed
Dlasdell Creek and
Smokes Creek. Efflu-
ent 111Itcd, except
thermal water qual-
ity limitation
Filter plant,
thickeners, preci-
pitation, deep well
Injection
Schedule not finalized
yet, stipulation call
for cooling towers and
waste reclrculatlun 1H
years after signatures.
-------
REGION: III
COMPANY: Bethlehem Steel Corp.
PLANT: Bethlehem Plant
LOCATIONrBethleheiri. Pa
PROCESS INFORMATION
J
Products
Structural
Bars
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Ovens
(4 batteries)
Sinter Plant
(4 lines)
Blast Furnace
Shop
BOF Shop
(2 Vessels)
EAF (5 Furnaces)
Hot Rolling
1914
1857
1953 (oldest)
1976 (newest)
5,840
10,600
8,663
900
14,300 (Total
Plant, 1973)
8,414 (1977 USW
membership)
4
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Bethlehem Steel
Corporation
Bethlehem, PA
Coke Ovens
(4 batteries)
Sinter Plant
(4 lines)
Blast Furnace Shop
(5 furnaces)
BOF Shop
(2 vessels)
EAF
(5 furnaces)
In violation of SIP? NOV
issued; one new battery (1976)
properly equipped but in SIP
and Pennsylvania regulation
violation; other 3 batteries
on pushing compliance schedule
through 1979; still need to
resolve coke plant emissions
from doors, charging, and stacks;
In compliance on coke-oven
gas SO- limits.
In marginal SIP violation
on windbox exhaust; NOV issued;
State in negotiations on
upgrading windbox ESP.
In SIP violation; NOV issued;
BSC/PA negotiations are ongoing
on schedule for control of one
operating and 2 possibly-to-be-
operated furnaces. Issues are
the schedule and whether one
dormant furnace is new source;
top gas compliance.
Compliance on primary exhaust
and violation on fugitive;
company on 1978 State com-
pliance schedule; under EPA
NOV as well; EPA will deter-
mine status after latest
schedule is completed.
In compliance (whole
building evacuation).
-------
WATER COMPLIANCE STATUS
Plant/Permit Number
Bethlehem Steel
Corp.
Bethlehem, PA
PA0011
4
COtlPI
517
In
,IANCE
trus
Out
X
REASON FOR
MONCOMPLIANCB
Concent Decree
July 79 anticipated
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Lehlgh River
EXISTING
CONTROLS
B.P. - In
Steel Prod. - In
Part of Finishing
- In
corirLiANci:'
SCHEDULE
Coke-need to Install
Amonnla still
Hot Rolling - out
Pickling - out
I I
-------
REGION:
III
COMPANY: Bethlehem Steel Corp.
PLANT: Johnstown Works
LOCATION; Johnstown. Pa.
PROCESS INFORMATION
Products
Bars
Rod
Wheels (#1 & #2)
Sheared Plate
Universal Plate
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant (Frankl
1 remaining batter
Sinter Plant
(1 line)
Blast Furnace
Shop (1 furnace)
Open Hearth Shop
(4 furnaces)
Hot Rolling Mill
in) 1948
y
1958
1948
1952
1,500
2,683
5,200
7,013
7,500 (whole
plant - 1976)
8,216 (1977
USW Membership)
1
Ml
i
-------
-II
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Bethlehem Steel
Corporation
Johnstown Works
PA
Coke Plant
(1 battery)
Sinter Plant
(1 line)
Blast Furnace Shop
(1 furnace)
Open Hearth Shop
(4 furnaces)
In SIP violation and under
NOV; State/EPA/BSC negotiation
of July 1977 allows company to
operate battery for two years
with company to: (1) stage
charge, (2) retrofit an avail-
able push control car to No. IB
battery, (3) meet all Pennsylvan
operational and maintenance
requirements; BSC gets to defer
coke-oven gas desulfurization
equipment installation.
In SIP violation and under NOV;
will operate for 2 years in
violation but with new wet ESP
on half of gas stream (that
portion in compliance) and other
half of flow with old ESP contrc
only; also will regulate feed
materials to reduce emissions.
Top gas compliance but in viola-
tion on casthouse emissions.
BSC gets to defer equipment in-
stallation for two years as a
result of July 1977 agreement.
In SIP violation; on schedule
to close by 1978.
I
VI
-------
WATER COMPLIANCE STATUS
Plant/Permit (lumbar
Bethlehem Steel
Corp.
Johnstown, PA
PA0002992
CO.MPI
ST;
In
,IANCC
ITUS
Out
X
REASON FOR
HOt (COMPLIANCE
Portion shut down due to
flooding. '
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
Integrated Hill
Rolling 1/2 In.
COVPLIANCIT
SCIUXULC
Coke-In progress
Cold Finishing - out
Anticipate AOL 1/1/78
-------
REGION:
III
COMPANY: Bethlehem Steel Corp
PLANT:
Lebanon Plant
LOCATION: Lebanon, Pa.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Bar
Miscellaneous:
produces full line
of industrial
fasteners
Hot Rolling
\n
NJ1
i
-------
tiKTER COMPLIANCE STATOS
Plant/Permit Number
Bethlehem Steel
Corp.
Lebanon. PA
PA0008210
j *
COMPl
ST«
In
X
.IANCE
kTUS
Out
REASON FOR
NONCOMPLIANCB
Anticipate Compliance by
9/1/77
Equipment Delivery
RECEIVING WATER
EFFLUENT OR. WATER
QUALITY LIMITED
EXISTING
CONTROLS
conrLiAiicrr
SCHEDULE
Finishing Mill
-------
REGION:
TTT
COMPANY ; Bethlehem Steel Corp.
PLANT:
LOCATION: steelton. PA
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Rails, Bars,
Welded Pipe
EAF's (5)
Blooming Mill
Rail Mill
Bar Mills (2)
Pipe Mill
4,000*
Estimate
2,689 (1977 USW
membership)
I
Ml
-------
WATER COMPLIANCE STATUS
Plant/Permit Number
Bethlehem Steel
Corp.
Steelton, PA
PA0008303
COUP I
ST:
in
,IAttCE
a us
Out
X
REASON FOR
NOtlCOMPLIAHCE
Anticipate Compliance
Nov 77
Equipment Delivering
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
Susquehenna River
EXISTING
CONTROLS
SCHEDULE
-------
REGION:
III
COMPANY: BORG-WARNER
PLANT: FRANKLIN STEEL DIVISION
LOCATION: FRANKLIN, PA.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
CARBON STEEL BARS
- HOT ROLLED
- REINFORCING
- LIGHT SHAPES
FENCE POSTS
BAR MILL
350 (1977 USW
membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION HI
Plant/Permit Number
Borg-Warner Corp.
Franklin, PA
PA0002801
COMPI
ST/
In
X
.IANCE
kTUS
Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
Finishing Mill
No Discharge
COMPLIANCE
SCHEDULE
O
I
-------
REGION: n
COMPANY: Caribe Steel and Tubing
PLANT:
LOCATION: Puerto Rico
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
NO INFOFMZTION
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
GION II
ant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
I
i
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Caribe Steel and
Tubing
Puerto Rico
PR 0021229
Show cause order being
issued (Caribe Steel "pur-
chased plant from Phelps
Dodge within the past
year)
Unnamed ditch to
Caribbean
Effluent limited
None for process
wastes - Cooling
towers for cooling
water
Mechanical descalir,
and reduced flow pi
January 1978 deadli
requested by compar
EPA response pendin
show cause results
-------
REGION:
COMPANY: CARPENTER TECHNOLOGY
PLANT: BRIDGEPORT PLANT
LOCATION: BRIDGEPORT, CONN.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
ALLOY & STAINLESS
BAR & RODS
EAF (2)
ARGON - OXYGElv
DECARB (1)
BLOOMING MILL
BAR & ROD MILI
400
550 (1977 USW
membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION I
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Connecticut:
1. Carpenter Techno-
logy
Steel Division
CT0003042
Quinnipiac Rivers t
Western Connecticut
Coastal
-------
REGION:
III
COMPANY; CARPENTER TECHNOLOGY CORP.
PLANT: READING PLANT
LOCATION: READING. PA.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
ALLOY, STAINLESS
BARS, BILLETS,
WIRE, STRIP
; EAF (5)
VACUUM
INDUCTION (2
CONSUMABLE
ELECTRODE (1
ELECTRO SLAG
REMELT (2)
ARGON -
OXYGEN
DECARB (1)
COGGING MILL
BAR MILLS
COMB. BAR,
ROD & STRIP
COLD STRIP
MILL
FORGING
EQUIPMENT
3)
350
Ml
I
-------
WATER COMPLIANCE STATUS
MAJOR inON AND STEEL FACILITIES
ION
nt/Pcrmit Number
Carpenter Tech.
Reading, PA
PA0013129
COM PL
STA
In
X
IANCC
TUS
Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Delaware River -
Schuylkill
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Speciality Steel Co
Integrated Mill
-------
REGION:
VTTT
COMPANY: CF&I STEEL CORP.
PLANT: PUEBLO PLANT
LOCATION: PUEBLO. COLORADO
PROCESS INFORMATION
Products
Facilities
Originally
Construebed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
COAL CHEMICALS,
PIG IRON, TUBES,
RODS, STRUCTURAL
SHAPES, PLATES -
UNIVERSAL, RAILS,
TRACK SPIKES,
BARS, PIPE, WIRE,
GALV. WIRE, NAILS
STAPLES, BARBED
WIRE, FENCING,
WIRE & STRAND,
UTILITY STRAND,
GALVANIZED STRIP,
COLD SHEET
COKE PLANT
BLAST FURNACES
SINTER PLANT
BOF
r
EAF
BLOOMING MILL
RAIL MILL
STRUCTURAL
SHAPES
BAR MILL
ROD MILL
PIPE MILL
WIRE MILL
Approx. 8,000
(Whole Plant -
1976)
4,332 (1977 USW
membership)
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
CF & I Steel
Pueblo, Colorado
Coke Plant
(3 batteries)
Sinter Plant
(2 lines)
Blast Furnace Shop
(2 furnaces)
BOF Shop
(4 furnaces)
EAF Shop
(4 furnaces)
In SIP violation due to
pushing and door leaks;
on State compliance
schedule for December 1979;
EPA is in litigation to
achieve federally enforce-
able schedule.
In SIP violation on main
exhaust; under State variance
until November 1977; no
schedule at present.
In violation of SIP due
to casthouse fugitive
emissions under NOV; no
equipment or schedule.
In SIP violation due to
stack and fugitive emissions;
on 1979 State compliance
schedule; EPA in litigation
to achieve federally
enforceable schedule.
Compliance.
-------
WATER COMPLIANCE STATUS
Plant/Permit Number
CF&I Steel
Pueblo, CO
C00000621
COKPLIAMCB
STATUS
In | Out
X
REASOII FOn
HONCOMPLIANCE
Old Permit still In force
State issued Permit 2/77
undor Adjudication
RECEIVING WATCR
EFFLUENT on UATCR
QUALITY LIMITED
Sand Creek at con-
fluence with
Arkansas River
EXISTING
CONTROLS
Meeting BPT levels
from lagoons
COMPLIANCE
SCHEDULE
>0
I
-------
REGION:
IV
COMPANY; CHATTANOOGA COKE & CHEMICAL CO.
PLANT:
LOCATION: CHATTANOOGA, TENN.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
COKE, COAL
CHEMICALS
COKE PLANT
(2 BATTERIES)
110 (1977 USW
membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
GION
ant/Permit Number
Chattanooga Coke &
, Chemical Co.
, Chattanooga, Tn.
, TN 0001635
COMPI
ST!\
in
,IAtlCE
TUS
Out
X
REASON FOR
NONCOMPLIANCC
Adjudicatory Hearing
Pending, permit being re-
issued, modifications and
adjudications unresolved
RECEIVING WATER
EFFLUENT OK WATER
QUALITY LIMITED
Chattanooga Creek
WQL
EXISTING
CONTROLS
Oil/Hater separa-
tors, not suffici-
ent to meet limits
COMPLIANCE
SCHEDULE
Future control^ pending
resolution of permit.
-------
REGION:
COMPANY; COPPERWELD STEEL CO.
PLANT: COPPERWELD SPECIALTY STEEL CO
LOCATION: WARREN, OH.
PROCESS INFORMATION
Products
Facilities
Ongznally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
TUBE ROUNDS,
BARS - HOT
ROLLED
- COLD
FINISHED
EAF (7)
\
BLOOMING MIL
t
l
BAR MILL
\
2,534
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOHPLIANCB
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Copperweld Steel
Company
Warren, Oil
0110011207
Failed to install treat-
ment facilities.
Mahoning River
H.Q.L.
No controls in or
under construction
to meet BPT.
No agreement reached
as result of Third
Circuit Court rever-
sal of Mahoning/
Train case.
-------
REGION:
II
COMPANY: CRUCIBLE, INC.
PLANT; SPECIALTY METALS DIVISION
LOCATION: SYRACUSE, NEW YORK
PROCESS INFORMATION
Products
WIRE RODS,
FORCINGS,
TOOL STEEL,
STAINLESS WIRE,
BARS - HOT &
COLD ROLLED
Facilities
EAF (5)
ELECTRICAL
INDUCTION (]])
VACUUM
INDUCTION (JJ)
VACUUM
ELECTRODE
ARC
REMELTING (1
BILLET MILL
BAR MILL
ROD MILL
JOBBER MILL
ROD & BAR MIljL
WIRE DRAWING
FORGE
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
1,681 (1977
USW membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
RCGION II
Plant/Permit Number
Crucible Inc. ,
Special Metals
Division
Syracuse, N.Y.
NY000082S
COMPLIANCE | REASON FOR ' . , ';
STATUS . 1 NONCOMPLJANCE
In 1 Out 1 ' ;
X
^ *
RECEIVING WATER EXISTING COMPLIANCE
EFFLUENT OR HATER ';', CONTROLS SCHEDULE
QUALITY LIMITED '.
Trib. of Oswego
River
t
-------
AIR COMPLIANCE STMIIS
Company
Crucible Steel
Plant
Midland, PA.
(Western, PA.)
Facilities
Coke Plant
(3 batteries)
Blast Furnace Shop
(2 furnaces)
EOF Shop
(2 vessels)
Compliance Status
All in SIP violation and without
equipment for compliance.
Coke charging, pushing,
COG equipment
Casthouse controls
EOF fugitive hood
NOV's issued for all the above
and EPA/Company/PA. negotiations
under way.
-------
WATER COMPLIANCE STATUS
Plant/Permit Number
Crucible, Inc.
Midland, PA
PA00057S4
COMPLIANCE
STATUS
in | Out
X
REASON FOR
NOIJCOMPLIANCE
Adjudication Pending
ESCL Requested
Municipal tie-in not
Available
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
.
COMPLIANCE:
SCIICOULE
Integrated Alloy t
Stainless Steel
Coke-go to municipality
when available
D.F. out
Steelmaking out
Finishing out '
-------
REGION: V
COMPANY: Cyclops Corporation
PLANT: Pupire-Detroit Steel Division
LOCATION: Mansfield, OH
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Hot Strips
Sheets-Cold & Hot
Reduced
Open Hearth Shop
(5 furnaces)
EAF
(2 furnaces)
ADD
(1 furnace)
Hot Strip Mill
Cold Sheet Mill
2,650
1,200
1,400 (1977 USW
membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Ohio
Empire - Detroit
Steel
Mansfield, OH
0110006840
Have permit. HOY issued
Mohican River a
tributary to
Muskinguro River
Not meeting BPT.
-------
REGION: V
COMPANY: Cyclops Corporation
PLANT; Empire-Detroit Division Portsmouth Plant
LOCATION;New Boston, OH
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Coke, Coal Chem.,
Pig Iron, Carbon
Steel, Sheets and
Str ips
Coke Plant
ilast Furnace Shop
(2 furnaces)
Dpen Hearth Shop
(5 furnaces)
alabbing-Blooning
Mill
Cold Sheet Mill
1953
1,145
2,000
2,650
1,029 (1977 USW
membership)
I
Op
i
-------
WATER COMPLIANCE STATUS
MAJOR ;ROH AND 8TBEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Empire-Detroit
Steel Division
Cyclops Corp.
Portsmouth, Oil
OH0006068
Failed to install treat-
ment facilities
Ohio River
Not meeting BPT
No agreement reached.
Don't expect com-
pliance for 2 or 3
years.
I
ff
-------
REGION:
COMPANY: Cyclops Corporation
PLANT; Qnpire-Detroit Steel Division
LOCATION :Zanesville, OH
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production Estimated
TPD Capacity Employment
NO INFORMATION
I
°°i
U-l
-------
WATER COMPLIANCE STATUS
MAJOR IHOM AND STEEL FACILITIES
REGION
Plant/Permit Number
Empire - Detroit
Steel Cyclops
Corp.
Zanesville, OH
0110004190
COM PI
ST,1
In
X
.IANCC
TUS
Out
REASON FOR
NONCOMPLIANCE
Have Permit
Small plant in Compliance
RECEIVING I/ATE R
EFFLUENT OR WATER
QUALITY LIMITED
fianduaky to Cuyahoga
River
EXISTING
CONTROLS
i *
Meeting BPT
COMPLIANCE
SCHEDULE
I
£
-------
REGION:
III
COMPANY: CYCLOPS, CORP.
PLANT; UNIVERSAL - CYCLOPS SPECIALTY STEEL DIVISION -
BRIDGEVILLE PLANT
LOCATION: BRIDGEVILLE, PA.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
STAINLESS & HEAT
RESISTING STEELS,
HIGH SPEED
STEELS, TOOL &
DIE STEELS, HIGH
TEMP. HIGH
STRENGTH STEELS,
ELECTRICAL,
MAGNETIC, &
ELECTRONIC METALEj
IN FORM OF:
BILLETS
PLATE
SHEET
STRIP
HOT ROLLED & COLE
FINISHED BAR &
WIRE, SPECIAL
SHAPES
EAF (3)
VACUUM ARC
REMELT (2)
VACUUM
INDUCTION
ELECTROSLAG
(1)
BLOOMING MILI
BAR MILL
ROD MILL
STRIP MILL
292
904 (1977 USW
membership)
I
Oo
Ml
I
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
ION HI
nt/Pcrmit Number
Cyclops, Corp.
Bridgcville, PA.
PA0003603
COMPI
ST;
In
X
,IANCE
LTUS :
' Out ' '
REASON FOR ,
NONCOMPLIANCE ', ,
" ' 1 \
RPCEIVING HATER
EFFLUENT OR HATER ,
QUALITY LIMITED .
Ohio River
EXISTING
CONTROLS
^
COMPLIANCE
SCHEDULE
Finishing Mill
Speciality Steel
-------
REGION: III
COMPANY: Cyclops Corporation
PLANT: Pittsburgh Sheet Department
LOCATION:Pittsburgh, PA
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Hot & Cold Sheet
Sheet Mill
350 (1977 USW
membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
;ION III
int/Permit Number
Cyclops, Corp.
Pittsburgh, PA
PA0003620
COMPJ
ST;
In
X
,IANCE
iTUS
Out
REASON FOR
NONCOMPLIANCE
Revision Request
EPA Approved, Pending
State
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED '
Monongahela River
EXISTING
CONTROLS
/
COMPLIANCE
SCHEDULE
i
Speciality Steel
-------
REGION:
II
COMPANY: ponney-Hanna Coke Corporation
Buffalo Coke Plant
PLANT:
LOCATION: Buffalo, New York
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Coke, Coal Chemicals
Coke Plant
(3 batteries)
UNKNOWN
279 (1977 USW
Membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AN.D STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE.
SCHEDULE
Donnec-Ilanna Coke
Corp.
Buffalo, N.Y.
NY0003310
Met July 1, 1977, pon-
straction date, but have
suspended solids violar-
tions.
Buffalo River
Effluent limited,
except thermal H.Q,
limitations
Lime injection
diffusers for
cooling, and'
settling basins.
No future control
needed for BPT.
-------
REGION:
III
COMPANY: EDGEWATER CORP.
PLANT: OAKMOUNT DIVISION
LOCATION: OAKMOUNT, PA.
PROCESS INFORMATION
Products
Facilities'
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
FORGED & ROLLED
SEAMLESS STEEL
RINGS, WROUGHT
STEEL WHEELS,
RING SPRINGS
EAF (1)
FORGES
RING & WHEEL
ROLLING MILLS
270
720 (1977 USW
membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
ION III
nt/Pcrmit Number
Edgewater, Corp.
Oakmont, PA
PA0001660
COMPJ
ST;
_ In_
X
.IANCE
kTUS
Out'
REASON FOR . i
MOHCOMPLIANCE , , i
t ' 1
AOL 12/6/76
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Allegheny River
EXISTING
CONTROLS
I COMPLIANCE
SCHEDULE
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION ***
Plant/Permit Number
Edgewater Corp.
, Oakniont, PA
PA0001660
COMPI
STA
In
X
IANCC
>TUS
Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFPLUENT OU WATER
QUALITV LIMITED
EXISTING
CONTROLS
*
COMPLIANCE
SCHEDULE
Speciality Steel)
t
1
i
-------
REGION: IV
COMPANY: EMPIRE COKE
PLANT:
LOCATION: TUSCALOOSA, ALA.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
NO INFORMATION
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION IV
Plant/Permit Number
1 Non-Birmingham Area
Empire Coke
(McLain Cast Iron)
Tuscaloosa, Ala.
AL 0001767
COMPI
Sit
In
.IANCE
iTUS
Out
X
REASON FOR
NONCOMPLIANCE
Enforcement Action Pending
because of delays and no
update reports from com-
pany
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Black Warrior River
WQL
EXISTING
CONTROLS
Activated Sludge,
followed by polish-
ing pond
COMPLIANCE
SCHEDULE
Automated filtration
in plage, but not
operational should have
attained operational
level by Sept. 15, 1977
I
>o
Ml
I
-------
REGION:
V
COMPANY: FORD MOTOR CO.
PLANT: ROUGE WORKS
LOCATION: DEARBORN. MI.
PROCESS INFORMATION
Products
ORE, COAL
HEMICALS ,
ARS - HOT ROLLED
HEETS - HOT &
OLD ROLLED
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
COKE PLANT
BLAST FURNACES
BOFS
EAFS
BLOOMING MILL
BILLET MILL
BAR MILL
SLABBING MILL
HOT STRIP MILL
COLD SHEET
1962
1962 (oldest)
1972 (newest)
4,340
6,650
8,000
2,500
i
1
1
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Ford Motor Company Dearborn, MI
Coke Plant
(5 batteries)
Blast Furnace Shop
(3 furnaces)
BOF Shop
(2 vessels)
EAF
(4 furnaces)
No compliance with pushing
doors, charging; no EPA NOV;
Wayne County/Ford negotiations
currently underway; Ford did
install first generation
position hood 1972-1976 but
the system does not meet SIP.
In violation on casthouse
fugitive; no NOV, no EPA action,
In violation of SIP; on 1980
compliance schedule.
In compliance with SIP.
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Ford Motor Corp.
(Rouge Complex)
Dearborn, MI
MI0003361
Failed to install treat-
ment facilities.
Rouge River
Effluent Limited
Controls not meet-
ing BPT in blast
furnace.
Compliance as of
April, 1979.
-------
REGION: IV
COMPANY; GEORGETOWN STEEL CORP
PLANT:
LOCATION: GEORGETOWN, S.C.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
BARS - HOT
ROLLED
- REIN-
FORCING
WIRE ROD
EAF (3)
CONTINUOUS
BILLET |
CASTER \
\
ROD & MILL'
1,600
I
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Pcrm
Number
Georgetown Steel
Corp.
Georgetown, S.C.
SC0001431
COMPLIANCE
STATUS
In Out
REASON FOR
N011COHPLIANCE
RECEIVING WATER
EITLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
8
-------
REGION; yn
COMPANY: Great Lakes Carbon
PLANT: Missouri Coke & Chan. Division
LOCATION: St. Louis. MO
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Coke, Coal Chem.
Coke Plant
(2 batteries)
1914
1952 (oldest)
1976 (newest)
1,000
i
O
-------
MATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION VII
Plant/Permit Number
Great Lakes Carbon
St. Louis, Mo.
MO 0000370
COMF1
ST;
In
X
.IANCE
,TUS
Out
REASON FOR
NONCOMPLIANCE
Facility in compliance as
of show cause bearing
9/22/77
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
Mississippi River,
Effluent Limited
EXISTING
CONTROLS
Recycling wastes -
reducing waste flow
to 550 gal/day to
meet effluent
limitations
COMPLIANCE
SCHEDULE
No Compliance Schedule
*
IM
i
-------
REGION*: V
COMPANY: inland Steel Corp.
PLANT: Indiana Harbor Works
LOCATION;East Chicago. Indiana
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Structural Shapes
H-Piles Plates,
Track Spikes, Bars
Black Plate,
Sheets-Hot Rolled
Cold Rolled,
Electrical,
Porcelain Enameling
Galvanized,
Aluminum Coated,
Painted, Hot Strips
Coke Plant
Blast Furnace
Sinter Plant
BOF
EAF
Continuous Castinc
- Slab
- Billet
Blooming Mills
Slabbing Mills
Billet Mill
Bar Mill
Structural Mill
Plate Mill
Hot Strip Mill
Cold Sheet Mill
1913
1907 (oldest)
1947 (newest)
1950 (oldest)
1970 (newest)
8,670
22,200
1,370
14,000 (whole
plant - 1973)
17,955 (1977
USW Membership)
vl
i
-------
AIR COMPLIANCE STATUS
Company
Inland Steel Corp,
Plant
East Chicago,
(Chicago)
Facilities
Coke Plant
(7 batteries)
Blast Furnace Shop
(8 furnaces)
Sinter Plant
(1 line)
BOF Shops
(2 shops, 2 vessels each)
Open Hearth Shop
(7 furnaces)
EAF Shop
(2 furnaces)
Compliance Status
1974 pipeline charged battery
is partially equipped but has
had severe operating problems
which lead as well to emissions
problems; hence there is an
economic incentive to abate
emissions.
Other batteries in violation and
on 1980 compliance schedule.
In SIP violation due to casthouse
fugitive emissions; no NOV; no
equipment; no schedule; some
due to be shut down in 1979
upon start-up of new large
blast furnace.
Compliance - baghouse.
In compliance with main
scrubber exhausts and on 1979
compliance schedule for fugitives
from one of the shops.
In compliance on stacks via ESP;
unknown compliance status due
to fugitives.
Fugitive dust violations.
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Inland Steel Corp.
East Chicago, IN
IN0000094
Have permit. In Compliance
Grand Calumet River
Have controls to
meet BPT.
-------
REGION: y_
COMPAN Y: inter lake. Inc.
PLANT: Chicago.Plant
LOCATION rChicago, Illinois
PROCESS INFORMATION
Production
TPD Capacity
Products
Facilities
Originally
Constructed
Last
Rebuild
Estimated
Employment
Coke, Coal
Chemicals,
Pig Iron,
Steel
Coke Plant
Blast Furnace Shoj
Sinter Plant
BOF
1906
1907 (oldest)
1909 (newest)
1955 (oldest)
1955 (newest)
1740
3400
3312
640 (1977 USW
Membership
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Interlake, Inc.
Chicago Plant
(South Chicago)
Coke Plant
(2 batteries)
Sinter Plant
(1 line)
Blast furnace Shop
(2 furnaces)
BOP Shop
(2 vessels)
In SIP violation; went
through 1977 listing
proceeding! now in 1980
compliance schedule.
In SIP violation; under
NOV; not on compliance
schedule and are operating
with ineffective scrubber.
In SIP violation due to
casthouse fugitives; not
under NOV nor on compliance
schedule.
In compliance on primary stack
emissions but in violation due
to process fugitive emissions;
no equipment now; under NOV;
no compliance schedule.
O
Nl
-------
WATER COMPLIANCE STATUS
MAJOR IRON AMD STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Interlake, Inc.
Chicago Furnace
Co.
IL0002101
Calumet River
Illinois Effluent
limits.
Have controls to
meet BPT.
I
o
o>
-------
REGION:_^
COMPANY: Inter lake, Inc.
PLANT: Riverdale Station
LOCATION: Chicago, Illinois
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Hot Strip
Cold Sheet
Galvanized Sheet
EOF Shop
(2 vessels)
Hot Rolling
Pickling
(5 lines)
Galvanized
(4 lines)
2,400
2,200 (1977
USW Membership)
i
I
-------
HATER COMPLIANCE STATUS
MAJOR JRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Inter lake, Inc.
Riverdale, JL
IL0002119
Little Calumet-
Illinois Effluent
Limited
H4ve controls to
meet BPT.
o
I
-------
REGION:
V
COMPANY: Inter lake. Inc.
PLANT: Toledo, Plant
LOCATION: Toledo, Ohio
PROCESS INFORMATION
Originally
Constructed
Production
TPP Capacity
Estimated
Employment
Products
Facilities
Last
Rebuild
Coke, Coal
Chemicals,
Pig Iron,
Steel
Coke Plant
Blast Furnace Sho{
EAF
1906
1903 (oldest)
1905 (newest)
1953 (oldest)
1953 (newest)
814
3,150
486 (1977 USW
Membership)
-------
AIR OOMPLIANCEf ST3&Q&
Company Plant . Facilities. Compltance Status
Interlake, Inc. Toledo, Ohio Coke Plant In SIP violation; under NOVj
(1 battery) , no schedule nor agreement to
i comply by company.
Blast Furnace Shop In SIP violation due to casthouse
(2 furnaces) , fugitive emissions; no NOV,
; schedule, or equipment now.
BAF Shop | Uncertain.
(7 furnaces)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Interlake Steel
Toledo, OH
0110002976
Maumee River
Coke plant wastes
go to municipal
treatment plant
VI
I
-------
REGION:
III
COMPANY: JESSOP STEEL CO.
PLANT: WASHINGTON WORKS
LOCATION: WASHINGTON, PA.
PROCESS INFORMATION
Production
TPD Capacity
Products
Facilities
Originally
Constructed
Last
Rebuild
Estimated
Employment
CARBON & ALLOY
TOOL STEEL,
STAINLESS, SHEETS
BARS, PLATES AND
CASTINGS
EAF (4)
, ELECTRIC
INDUCTION (
ARGON OXYGEN
VESSEL (1)
BAR MILL
SHEET MILL
COMBO.
SLABBING,
BLOOMING, &
PLATE MILL
261
1,042 (1977
USW Membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION III
Plant/Permit Number
Jessop Steel Corp.
Washington
PA0001902
COMPI
ST;
In
-IANCE
iTUS
Out
X
REASON FOR
NONCOMPLIANCE
AOL 10/78
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
Chartiers Creek
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Speciality - Stainless
Alloy
Steelmaking - under con-
-struction
Finishing - under con-
'-struction
Anticipated AOL 10/78
-------
REGION: IV
COMPANY; jjm Walter Resources. Inc.
PLANT:
LOCATION ;Birminqham, AL
PROCESS INFORMATION
Estimated
Employment
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Coke, Coal Chemicals
Pig Iron, Gray and
Ductile Iron
Pressure Pipe and
Fittings, Valves,
Hydrants, Castings,
Tubes
Coke Plant
(5 batteries)
Jlast Furnace Shop
(1 furnace)
1920
1958
1953 (oldest)
1958 (newest)
2,760
1,100
806 (1977 USW
Membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
3ION J-V
int/Pcrmit Number
No. Birmingham
Complex
Jim-Walker (U.S.
Pipe) AL 0003247
COMPLIANCE
STATUS
. io_l Qut
X
REASON FOR
NONCOMPLIANCE
Adjudication Pending
Appeal Pending on 5th
Circuit ruling (in favor
of company)
RECEIVING UATER
EFFLUENT OR WATER
QUALITY LIMITED
Five Mile Creek
WQL
EXISTING
CONTROLS
Activated sludge,
holding pond
skimmers (dispute
is over BPT)
COMPLIANCE
SCHEDULE
Pending Court Appeal <
[
i
-------
REGION:
COMPANY; Jones & Laughlin Steel Corp.
PLANT: Cleveland Works
LOCATION; Cuvahoaa Co.. Ohio
PROCESS INFORMATION
Products
Sheet - Plate
Sheet - cold
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Blast Furnace
Shop
BOF Shop
(2 vessels)
EAF Shop
(2 furnaces)
Hot Rolling
Continuous
Pickling
(2 lines)
1952 (oldest)
1963 (newest)
5,367
6,585
3,000
4,450
(whole plant
1973)
4,007
(1977 USW
Membership)
^
i
-------
AIR COMPLIANCE SIMMS
Company
Plant
Facilities
Compliance Status
Jones & Laughlin
Steel Corp.
Cleveland, OH
Works
Blast Furnace Shop
(2 furnaces)
BOF Shop
(2 vessels)
Sinter Plant
(1 line)
BAF Shop
(2 furnaces)
In SIP violation due to cast
house fugitives; no equipment,
NOV, or schedule now.
In compliance
Down
In compliance
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
N.ONCOMPLIANCB
RECEIVING WATER
EFFLUENT OR MATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Jones & Laughlin
Cleveland, Oil
0110000850
Cuyahoga River
Effluent/Hater
Quality
Have controls for
BPT.
-------
REGION:
TTT
COMPANY: Jones & Laughlin Steel Corp.
PLANT: Aliquippa Works
LOCATION: Aliqujppa. Pa.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Bar
Rod
Sheet-cold
reduced
Sheet-tin
Strip-hot
Pipe & Tube
Wi re
Coke Plant
(3 batteries)
Sinter Plant
(1 line)
Blast Furnace
Shop
(5 furnaces)
BOP Shop
(3 vessels)
Hot Rolling
Mill
Tin Plating
(3 lines)
Pipe & Tube
Mi 11
Wire Mi 11
1926
1909 (oldest)
1919 (newest)
1945 (oldest)
1976 (newest)
6,946
6,500
11,000
9,600
11,000
(whole plant
- 1977)
9,975
(1977 USW
Membership)
K)
^.
i
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Jones and Laughlin
Steel Corp.
Aliquippa Works
(Western PA)
Coke Plant
(3 batteries)
Blast Furnace Shop
BOF Shop
A-5 battery is new pipeline
charged unit with production
problems; it has coke-side
pushing/door shed but is in
violation due to pusher side
doors and charging; under
EPA NOV.
Other two units are in SIP
and Pennsylvania regulation
violation and a 1983 State
schedule for either shut down
or rebuilding; unacceptable
schedule to EPA and State.
Schedule in violation of new
State regulations which require
1979 compliance therewith.
In SIP violation due to
casthouse fugitives; NOV
issued; no schedule or
equipment yet.
In SIP violation due to
fugitives; under NOV.
Region III performed 30 day
followup inspection July 1977.
Sinter Plant
In SIP violation} 1980 com-
pliance schedule for wet ESP.
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STBBL FACILITIES
REGION
Plant/Permit Number
Jones & Laughlin
Steel & Co.
Aliquippa, P. A.
(Beaver Co. )
PA0006114
i
COMP1
ST1
In
f
jIANCB
TUS
Out
X
.
REASON FOR
NON.CCMPLIANCB
i
Adjudicatory Hearing
Pending
Under Appeal
Pr'a-hearing conference
held
%
'
r
: >
t
i
t '
*
'
i
.
'
i *"
l
i
r i
i
i
/
i i
RECEIVING HATER
EFFLUENT OH WATBR,
QUALITY LIMITED
Ohio Rive?
f
^
.
,
, '
i
1
,
,
, ^
,
EXISTING
CONTROLS
*
-
\
\
'
' * .' *
i 4 ;v-i
' *
« '
/
*
.«
,
t 9
+ f
0
.-
COMPLIANCE
SCHBDULB
AOL 6/83
B.F, - 6/83
Stea}making - 6/83
Finishing - 6/83
*
*
.
.
t
r
'
'
t
'
'.
. , .
1
VI
I
-------
REGION:
III
COMPANY: Jones & Lauqhlin Steel Corp.
1-LANT: Pittsburgh Works
LOCATION: Pittsburgh, Pa.
PROCESS INFORMATION
Products
Bar
Sheet -
cold reduced
Plate
Sheet -
temp. fin.
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(5 batteries)
Blast Furnace
Shop
Open Hearth
Shop
(5 furnaces)
Hot Rolling
Mill
Cold Rolling
Mill
1919
1900 (oldest)
1966 (newest)
i
1953 (oldest)
1976 (newest)
5,300
5,275
5,180
6,000
(whole plant ;
- 1977) i
5,509 '
(1977 USW !
Membership)
i
I :
5fc
1
-------
AIR COMPLIANCE STAINS
Company
Plant
Facilities
Compllance Status
Jones and Laughlin Pittsburgh Works Coke Plant
(5 batteries)
In violation of SIP for pushing,
charging, doors, coke-oven gas
sulfur, and stacks; on 1975, EPA
order for rehabilitation and
O&M changes through 1981; now in
violation of interim door
standards on rehabilitated bat-
teries but have also reduced emis-
sions at plant since 1975 order;
coke-oven gas desulfurization
equipment was installed to meet
SIP but is not working reliably.
Blast Furnace Shop
(1 furnace)
In SIP violation; no BPA NOV
issued yet.
Open Hearth Shop
(5 furnaces)
In SIP violation; to be shut
down in 1979 when EAF starts
up.
-------
WATER COMPLIANCE STATUS
MAJOR IRON ANP PTBBL FACILITIES
REGION
Plant/Permit Number
Jones 6 Laughlin
Steel Co.
Pittsburgh, PA
PA0006131
"
i
COMPI
STJ
In
.
1 .
! .
1,
' "* 1
\
1
I
'
1
t t
1
| |
!
ft
t
'
\
( .
1 t ( '
1
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Monongahela River
»
;
i
i
\
i
\
'.
!
\
t
> ,i
« i
-i
V v
%
4 . . . \ '
EXISTING
CONTROLS
Coke-slightly out
operation problem.
Continuous casting
recycle - in
.
«
*
r
,'
t
COMPLIANCE
SCHEDULE
B.F. phasing out
O.H. once through
E.F. recycle AOL
AOL 1/19
Finishing-only
primary treatment
Continuous casting
- recycle
Hot Forming-Floe
clarification
Chemical system
*
..
'
,
'?
_^.
i
,
-------
REGION:
ITT
COMPANY; .Tr> n P s i r.aiigh 1 in Steel Corp.
PLANT: Special Tube Plant-
LOCATION: Oil City. Pa.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Tube
Weld Tube
Mill
(4 continuous)
-------
WATER COMPLIANCE STATUS
Plant/Permit Number
Jonea ( Laugh I in
Oil City, PA
PAOOOG122
COMPI
STJ
In
X
.IANCE
TUS
Out
REASON FOR
HOtlCOHPLIAHCE
RECEIVING HATER
EFFLUENT OR HATER
OUALITy LIMITED
EXISTING
CONTROLS
Discharge to muni-
cipal system
COtirHANCFT
SCHEDULE
-------
REGION: IX
COMPANY: KAISER STEEL CORP.
PLANT:
LOCATION: FONTANA, CAL.
PROCESS INFORMATION
Products
COKE, COAL
CHEMICALS,
STRUCTURAL SHAPES
PLATES - SHEARED
- UNIVERSAL
BARS - HOT ROLLED
- RE INFO RC IN
SKELP, STRIP,
SHEETS, PIPE,
GALV. PIPE,
TIN PLATE,
BLACK PLATE,
GALV. SHEET &
COILS, CULVERT
STOCK
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
COKE PLANT
, SINTER PLANT
BLAST FURNACE
G OPEN HEARTH
FURNACE
BOFS
SLABBING MILL
BLOOMING MILL
PLATE MILL
STRUCTURAL
MILL
MERCHANT SKEL
HOT STRIP MIL
COLD SHEET
MILL
TIN MILL
PIPE MILL
1942
1942 (oldest)
1959 (newest)
>
-i
1953 (oldest)
1969 (newest)
i
\
4,100
3,850
7,200
4,931
3,836
'
8,700 (whole
plant - 1976)
7,000 (1977
USW Membership)
l
5
*«
1
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Kaiser Steel Corp.
Fontana,
California
Coke Plant
(7 batteries)
Were in violation of SIP,
then of 1974 EPA-Kaiser con-
sent order & then of 1976 consent
order, new agreement negotiated
following new CA. coke regulations
(still to be submitted to EPA
for approval); pushing schedule
through 1981; stack schedule
through 1980; in violation of
new Calif, rule on charging and
doors; COG schedule through 1979
for modern technology.
Sinter Plant
(2 lines)
Blast Furnace Shop
(4 furnaces)
Open Hearth Shop
(8 furnaces)
EOF Shop
(3 vessels)
"New EOF Shop
(2 vessels)
Startup September 1978
Compliance - baghouse on both
windbox and discharge end.
In SIP violation due to casthouse
emissions; no NOV, equipment,
nor schedule.
In compliance with schedule;
three will remain in operation
to melt scrap; only two can
In violation of SIP due to
fugitives but are operating with
retrofitted hood/baghouse system
which is partiallyef.fe.cjtive^^
-bui'lding new BOF^shop to be
equipped.
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Kaiser Steel Corp.
Fontana, CA
CA0105449
Kaiser Steel Corp.
Montana, CA
CA0105447
Exceed effluent limits
for oil t grease t conducr
tivity (permits for storm
water run-off not process
wastes
Exceeds limits for oil i
grease limits. (Permits
for storm water run-off
not process wastes)
Santa Ana River .
Santa An<» River
Process wastes is
recycled or dis-
charged to evapo-
ration pond.
Process wastes is
recycled or dis-
charged to evapo-
ration ponds.
-------
REGION; jy
COMPANY: Koppers Coiqpanyf Ir\c
PLANT:
LOCATION Woodward. AL
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Coke, Coal Chemicals
Coke Plant
(8 batteries)
1914
1948 (oldest)
1970 (newest)
2,100
330 (1977
USW Membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
ION xv
nt/Pcrroit Number
Koppers Co. , Inc.
Woodward, Ala.
AL 000680
COMPLIANCE | REASON FOR
STATUS | NONCOMPHANCE
In | Out 1
X
Adjudicatory Hearing
RRCEIVING WATER
EFFLUENT OR WATCR
QUALITY LIMITED
Opossum Creek
POL
EXISTING
CONTROLS
No treatment
COMPLIANCE
SCHEDULE
By end of 1977, will I
have activated sludge i
and polishing pond.
VI
\tl
-------
REGION: ,V
COMPANY: LACLEDE STEEL CO.
PLANT: ALTON WORKS
LOCATION: ALTON, ILLINOIS
PROCESS INFORMATION
Products
SKELP, WIRE RODf
BARS -
HOT ROLLED
SPECIAL
REINFORCING
PLATES, STRIP,
SHEETS
PIPE -
BLACK
GALVANIZED
WIRE -
SPRING
GALVANIZED
ANNEALED
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
!, EAF (2)
CONTINUOUS
CASTING
(6 STRANDS)
BLOOMING
MILL
ROD MILL
BAR MILL
STRIP MILL
SKELP MILL
WIRE MILL
PIPE &
TUBING MILI
1
1
2,400
-
2,400 (1977
USW Membership)
l
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
I.aclede Steel
Corp.
IL0000612
Mississippi River
Effluent Limits
Meeting BPT
I
X
\*l
N»l
I
-------
REGION: VI
COMPANY: Lone Star Steel
PLANT: Lone Star Works
LOCATION;Lone Star, TX
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Coke, Coal
Chemicals,
Pig Iron, Skep,
Bars-Reinforcing,
Sheets-Hot Rolled,
Pipe & Tubing
Coke Plant
(2 batteries)
Last Furnace Shop
(1 furnace)
(Open Hearth Shop
(5 furnaces)
Slabbing Mill
Strip Mill
Bar Mill
fipe & Tubing Mill
1944
1947
1944 (oldest)
1974 (newest)
1,214
1,200
3,835
3,000 (1977
USW Membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION VI
Plant/Permit Number
Texas
Lone Star Steel
Lone Star, TX
TX0000027
COMF1
STt
In
X
,IANCE
iTUS
Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
Lower Red River
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
I
^
4.
-------
REGION:
III
COf IP AN Y :
PLANT :
Tn
Coatsville Works
LOCATION : Coatsville. PA
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Carbon, Alloy
Plates
Open Hearth Shop
(6 furnaces)
EAF
(4 furnaces)
Slab Caster
Plate Mills
(2 lines)
2,800
2,817 (1977
USW Membership)
I
^
VI
-------
WATER COMPLIANCE STATUS
MAJOR IRON AMP STEEL FACILITIES
REGION
Plant/Permit Nuxoer
COMPLIANCE
STATUS
I In Out
REASON FOR
NONCOHPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Lukens Steel
Corp.
Coateeville, PA
PA0011568
Anticipate AOL 10/79
Pelaware River
Speciality Alloy
Steel
E.A. - out
Finishing - out
Pickling - out
Anticipate AOL 1/79
I
X
\>J
o
I
-------
REGION: V
COMPANY: McLouth Steel Corp.
PLANT: Gibraltar Works
LOCATION: Gibraltar, MI
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Carbon, Alloy,
Stainless, Sheets,
Cold Reduced
Cold Sheet Mill
564 (1977 USW
Membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCB
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
McLouth Steel
Corporation
Gilbraltar, MI
MI0004227
Some minor violations.
Detroit River
Control in to meet
BPT.
-------
REGION:
COMPANY; McLOUTH STEEL CORP.
PLANT: TRENTON WORKS
LOCATION:TRENTON, MI.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
PIG IRON,
PLATES, SHEET,
STRIP
BLAST FURNACE
(2)
BOP (5)
EAF (2)
CONTINUOUS
SLAB CASTER
BLOOMING MILL
SHEET MILL
PICKLING
LINES (2)
1954 (oldest)
1958 (newest)
5,000
6,000
1,150
2,865 .(1977
USW Membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
McLouth Steel
Corporation
Trenton, MI
MI0002399
Failed to install treat-
ment facilities.
Detroit River
Effluent Limited
Mot meeting BPT.
Compliance by end
of 1977.
-------
REGION: V
COMPANY: National Steel
PLANT: Granite City Steel Division
LOCATION:Granite City, IL
PROCESS INFORMATION
Products
Plates - Sheared
Sheets - Hot Rolled
- Cold Rolled
- Electrical
- Galvanized
Strip - Hot Rolled
- Black Plate
Galvanized Roofing
and Siding
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
Sinter Plant
Blast Furnace Shoj
BOF
Slabbing Mill
Hot Strip Mill
Cold Sheet Mill
1921
» 1921
1953 (oldest)
1972 (newest)
2,640
3,800
5,200
w ^^
6,900
4,857 (total
plant - 1973)
2,058 (1977 U£
membership)
t
^
i
-------
AIR! CCMPIJANCE STATUS
Company
Plant
Facilities
Compliance Status
National Steel
Granite City
Steel Division,
(Southern Illinois)
Coke Plant
(3 batteries)
Sinter Plant
(1 line)
Blast Furnace Shop
(2 furnaces)
BOP
(2 vessels)
In partial SIP compliance by
having installed two pushing
emissions cars in 1977 but not*
in Cull compliance due to
charging and doors; Illinois EPA
now reviewing basic standards
with view towards revision;
battery rebuilt in 1976; bat-
teries A and B need to be re-
habilitated according to GCS
consultant.
In compliance (used by EPA as
example of BACT technology on
wlndbox exhaust; venturi
scrubber).
Top gas compliance, cast-
house in violation.
In SIP violation; on State
compliance schedule for 1979.
-------
WATER COMPLIANCE STATUS
MAJOR IROt) AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCB
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Granite City Steel
Granite, IL
IL0000329
Have permit. In compliance
Mississippi River
Meeting BPT
i
-------
REGION: V
COMPANY: National Steel Corporation
PLANT: Midwest Steel Division
LOCATION: Portage, Indiana
\
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Sheets - Hot Rolled
- Cold Rolled
- Hot Dipped
Galvanized
Tin Mill - Black Plat^
- Tin Plate
- Chrome Plalle
Sheet Mill
(5 lines)
Galvanizing Line
(2 continuous)
(1 electrolytic)
(1 chrome)
1,251 (1977 USW
Membership)
I i
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOIUPLIANCB
RECBIVINQ WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
National Steel
Midwest Steel Div.
Portage, IND.
IU0000337
Burng Ditch
Water Quality Limited
control9 to
meet BPT.
-------
REGION:V
COMPANY: National Steel
PLANT; Great Lakes Steel Division (includes Michigan Plant, 80 Mill, and Zug Island)
LOCATION: Ecorse. Mi. (Detroit)
PROCESS INFORMATION
Products
Hot Strips, Cold
Sheets, Sheared
Plate
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
Sinter Plant
Blast Furnace
BOF
EAF
Slabbing Mill
Blooming Mill
Hot Strip Mills
(2)
Cold Sheet Mill
1953
1953 (oldest)
1970 (newest)
5,400
10,954
6,400*
2,000*
*Estimated
11,765
(Total Plant
1973)
7,936 (1977 USV7
membership)
r
-------
AIR COMPLIANCE STATUS
Company
National Steel
Plant
Great Lakes Steel
Division
Ecorse, MI
Facilities
Coke Plant
(3 batteries)
Sinter Plant
Blast Furnace
(4 furnaces)
EOF
(2 shops, 2 vessels
per shop)
EAF
(3 furnaces)
Compliance Status
In violation of SIP for all
batteries; EPA issued NOV;
company had put in first
generation pushing emissions
equipment in 1973; no schedule
for SIP compliance currently.
In violation with SIP; on
compliance schedule for windbox
control via venturi scrubber by
1980 and by baghouse on discharge
end in 1980.
Top gas compliance; casthouse
emissions in SIP violation and
no equipment in place; no EPA
NOV; no State schedule.
In violation; on compliance
schedule for installation of
reladling hood/baghouse system
on both shops by August 1978;
compliance status to be deter-
mined at that time.
In SIP violation; on C.S. for
installing fugitive emissions
system by June 1981; already
have primary emssions capture
system.
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Great Lakes Steel
Ecorse, MI
MI002313
Failed to install treat-
ment facilities.
Detroit River
Effluent Limited
Finishing mills
not meeting BPT.
Compliance by
Jan. I/ 1978
-------
WATER COMPLIANCE STATUS
. . MAJOR IRON AND STPBL FACILITIES
, REGION
I Plant/Permit Number
COMPLIANCE
STATUS
In
Out
REASON FOR
NONCOHPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Great Lakes Steel
80 Inch Mill, MI
MI0026778
Failed to install treat-
aient facilities
Detroit River
Effluent Limited
Finishing mills
not meeting BPT.
Compliance by
April 1, 1978.
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Great Lakes Steel
Michigan Plant
MI0026794
Detroit River
Effluent Limited
Meeting permit
requirements
I
v>
v*i
-------
WATER COMPLIANCE STATOS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING .
CONTROLS
COMPLIANCE
SCHEDULE
Great Lakes Steel
Zug Island
MI0026786
Failed to install treat-
ment facilities
Rouge River
Effluent Limited
Blast furnace
wastes not meeting
BPT.
Compliance to be
achieved by
6/30/80.
-------
REGION:
COMPANY: National Steel
PLANT:
LOCATION: Steubenville. OH
PROCESS INFORMATION
Products
NO INK
(May
Weil
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
RMATION
be associated witl
ton, WV plant)
*
*
}
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONC011PLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
National Steel
Stubenville, Oil
0110010774
lave permit.
Compliance
Ohio River
Effluent Limited
Have controls to
met BPTV
-------
REGION: III
COMPANY: National Steel
PLANT; Welrton Steel Division (including Browns Island)
LOCATION: Neirton, M. Va
PROCESS INFORMATION
Production
TPD Capacity
Products
Facilities
Originally
Constructed
Last
Rebuild
Estimated
Employment
Structural Shapes,
Hot Strips, Cold
Sheet, Tin,
Chrome, & Galva-
nized Sheet
Coke Plant
(5 Batteries)
Sinter Plant
Blast Furnace
BOF
Slab Caster
Blooming Mill
Structurals
Hot Strip Mill
Cold Sheet Mill
1923
1954 (Oldest)
1973 (Newest)
8,800
8,187
7,921
11,690
12,000
1976-Whole Plant)
N
i
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
National Steel
Weir ton, W VA.
Coke Plant
(5 batteries)
Sinter Plant
(1 line)
Blast Furnace Shop
(4 furnaces)
EOF
(2 vessels)
All in SIP violation and all
under EPA NOV; one 1973 battery
has had consistent reliability
problems with a pushing system
due to an unreliable associated
quenching technology. All bat-
teries have charging and door
leakage problems. EPA and ERDA
are planning a demonstration dry
coke quench system for the J973
battery which may relieve some of
its compliance problems. Company
has not agreed to put in proper
equipment on other batteries.
In SIP violation and under EPA
NOV; equipment with an EPA funded
unit called windbox gas recircu-
lation which along with their
gravel bed filter only can handle
80% of gas flow. The by-passed
20% of the flow is causing
violation.
In SIP violation and NOV issued
for casthouse emissions; no
agreement to install hoods at
this time.
Thought to be in violation due
to fugitives but not under NOV.
-------
WATER COMPLIANCE STATUS
t
1
Plant/Permit Number
National Steel
Weir ton/ WV. «
WV0003336
National Steel
Weirtonfr WV.
WV0005444
COMPLIANCE
STATUS
In Out
X
X
REASON FOB
NONCOHFLIANCE
Revision request
outstanding
Revision request
outstanding
RECEIVING HATER
EFFLUENT OK WATER
qUALITY LIMITED
Ohio River
Ohio River
EXISTING
CONTROLS
B.F. just AOL
conrLiANcrr
SCHEDULE
Finishing lagoons
out - AOL 1/1/80
-------
REGION:
COMPANY; Northwestern Steel & Wire
PLANT:
LOCATION: Sterling. IL
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Wire Rods
Structural Shapes
Steel Piling
Bar - Hot Rolled
- Reinforcing
Strip
Wire - Plain
- Galvanized
- Nails,
Staples
- Barbed
- Woven Fence
- Reinforcing
EAF
(3 furnaces)
Blooming Mill
Slabbing Mill
Billet Mill
Merchant Bar Mil]
Itod Mill
Structural Mills
(2 lines)
Wire Mill
5,500
3,383 (1977
USW Membership)
-------
WATER COMPLIANCE STATUS
. MAJOR IROty AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
SW
In
TUS
Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Northwestern Steel
& Hire
Sterling, IL
110003794
Illinois Effluent
Limits
Meeting OPT
Recycle.t evapo-
ration
-------
REGION:
III
COMPANY: PHOENIX STEEL CORP.
PLANT: PLATE DIVISION
LOCATION: CLAYMONT, DEL.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
CARBON, ALLOY,
STAINLESS, PLATE;
PIPE, SPUN &
PRESSED HEADS
EAF (2)
CONTINUOUS
SLAB CASTING
PLATE MILL
ROUGHING MILL
PIPE MILL
FLANGE MILL
1,667
1,345 (1977 USW
membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
\
RCGION
Plant/Permit Number
Delaware
1. Pheonix Steel Corp
1 OE0000268
COMPI
ST;
In
X
jIANCE
,T03
Out
REASON FOR
NONCOMPLIANCE
.
RECEIVING UATCR
EPFLUEHT Olt WATCR
QUALITY LIMITED
Delaware River
EXISTING
CONTROLS
Speciality Steel
Electric Furnace
& Finishing
COMPLIANCE
SCHEDULE
-------
REGION:
IV
COMPANY: Republic Steel Corp.
PLANT: Gulfsteel Works
LOCATION;Gadsden, Ala.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Plate
Strip-
Strip-
sheet-
sheet-
pipe
hot
cold reducec
cold mill
galvanized
Coke Plant
(2 batteries)
Sinter Plant
(1 line)
Blast Furnace
Shop (2 furn-
aces)
EOF Shop (2
Vessels)
EAF (2 furnaces
Hot Strip Mill
Galvanizing
Line
Pipe Mill
1918
1918 (oldest)
1942 (newest)
1942 (oldest)
1965 (newest)
2,372
2,300
4,500
2,200 (whole
plant - 1976)
2,343 (1977 USW
membership)
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Republic Steel
Corp.
Gadsden, Alabama Coke Plant
(2 batteries)
Si'nter Plant
(1 line)
Blast Furnace Shop
(2 furnaces)
EOF Shop
(2 vessels)
In compliance with possible
exception of pushing emissions;
no equipment; no schedule;
Alabama may change regulations
in near future.
Installed windbox baghouse in
1976 and just being tested by
EPA October 1977. In compliance
on discharge end (baghouse).
In violation; no NOV issued;
EPA-State disagree on regulations
application.
In violation due to fugitives;
no NOV; RSC had installed
device (non-functioning)
for charging control; stack
compliance unknown since
Alabama test is not accepted
by EPA.
-------
WATER COMPLIANCE STATUS
Plant/remit Number
Republic Sleel
Gadaden
AL 0009522
cor.Pi
STfl
In
.IANCE
1U6
Out
X
REASON FOR
tlOilCOarLIANCE
Adjudlcatory Hearing
Close to limits
RECEIVING HATER
EFFLUENT OR MATER
QUALITY LIMITED
Black Creek
HQL
EXISTING
CONTROLS
Polishing lagoons
and recycling sys-
tem
corirLiAticr
SCIIFC'JLE
OPT will be In place
within 2 months (l.e
by Dec. 1, 19771
-------
REGION:
IV
COMPANY: Republic Steel Corp.
PLANT: Thomas Works
LOCATION: Birmingham, Ala.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Coke
Coke Plant
(1 battery)
1914
1952 (oldest)
1952 (newest)
1,066
145 (1973)
128 (1977 USW
membership)
N
-------
AIR' COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Republic Steel Thomas Works Coke Plant
Corp. (Birmingham, Alabama) (1 battery)
In compliance with possible
exception of pushing emissions;
no NOVj Alabama may change ,
regulations in near future.
-------
COMPLIANCE
Plant/Permit Number
Republic Steel
Birmingham, Ala.
AL 0003531
COHPt
SW
In
.IAI4CE
tTUS
Out
X
REASON ron
no:ico:tPLiANCE
Adjudicator/ Hearing -
cloao to achieving limits
Presently being resolved
tlOCElVINQ WATER
EFFLUEHT On WATER
QUALITY LIMITED
Village Creek
HQL
EXIiiTIMG
CONTnOI.3
Skim and removal
followed by holding
pond
corsrLiANcrr'
SCIItDULF.
Hill have aerated lagoon
within one year after
permit resolved.
-------
REGION:
COMPANY: Republic Steel Corp.
PLANT: South Chicago Works
i
LOCATION:South Chicago, Illinois
PROCESS INFORMATION
'
Products
Bar
Rod
Seamless Tub
Wire
*
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(1 battery)
Blast Furance
(1 furnace)
EOF Shop
(2 vessels)
Open Hearth
(2 furnaces)
EAF (3 furn-
aces)
Hot Rolling
Mill
Seamless Tube
Mill
1943
1943
1943
1,369
5,370
3,200
2,470
. f
3,845 (whole
plant - 1973)
4,604 (1977 USW
membership)
1
1
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Republic Steel
Corp.
Chicago Plant
Coke Plant
(1 battery)
Blast Furnace Shop
(1 furnace)
Q-BOF Shops
(2 vessels)
Open Hearth Shop
(2 furnaces)
EAF
(3 furnaces)
Pushing shed started up in
4th quarter of 1976, but
battery is in violation on
charging, doors, and stack
emissions; is more than 30
years old and will be replaced
within next 5 years but no
schedule now exists.
In violation due to casthouse
fugitives; no NOV issued yet.
New shop started up in 1977.
One vessel up now and second
vessel to be up in February
1978; modern; will assess
compliance status in 1st
quarter of 1978.
Will close when second
Q-BOF vessel comes on line.
In SIP violation and on 1978
compliance schedule; will
install fugitive canopy hoods
and use old O.H. ESPs for
gas cleaning.
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIAttCB
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
BXISTINQ
CONTROLS
COMPLIANCE
SCHEDULE
Republic Steel
Corp.
Chicago District
IL0002593
Calumet River
Illinois Effluent
Limits
Have controls to
met BPT
I
-------
REGION:
II
COMPANY:RePuklic Steel Corp.
PLANT: Buffalo Works
LOCATION:Buffalo, Erie Co., NY
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Bar
Blast Furnace
Shop (3 furn-
aces)
EOF Shop (2,
furnaces)
Bar Mill
1906 (oldest)
1918 (newest)
3,180
4,536
1,960 (whole
plant - 1973)
2,249 (1977
USW Menfcership)
-------
COMPLIANCE STATUS
Plant/Permit Number
Republic Steel
Buffalo. H.V.
NY oooieai
*
COMF1
ST;
In
.IANCE
iTUS
Out
X
REASON FOR
IIOIICOHPLIANCE
Adjudlcatory Heating
Settled - EC6L and stipu-
lations signed
RECEIVING WATER
EFFLUENT OK WATER
QUALITY LIMITED
Buffalo River
Cfflucnt limited.
except thermal
water quality
limitations
EXISTING
CONTROLS
Scale pita, thick-
eners, filters, and
oil skiftunera
coriPLiAricr
SCHEDULE
Upgrade present systen
to control total sus-
pended solids, oil and
grease by April 1981
I
-------
REGION:
V
COMPANY: Republic Steel Corp.
PLANT: Canton-Massillon Works
LOCATION; Canton, Stark Co., Ohio
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Bar
Sheet-hot (rough)
Sheet-hot (finish;
Coke Plant
(1 battery)
Blast Furnace
(1 furnace)
EAF Shop
( 9 furnaces)
Sheet Mill
1927
1955
576
4,222
4,140 (whole
plant - 1973)
5,948 (1977
USW Membership)
-------
AIR CCMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Republic Steel
Corp.
Canton-MassilIon,
Ohio
Coke Plant
(1 battery)
Blast Furnace Shop
(1 furnace)
EAF Shop
(9 furnaces)
In SIP violation; to be
closed in 1981.
Shut Down
In SIP violation on EPA
compliance schedule for fugitive
control.
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND 3TBEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Republic Steel
Canton, OH
0110006912
Have permit. Appealed f
6th Circuit told EPA to go
back & review Compliance
Schedule dates
Nimiahillen Creek
a tributary of Musk-
ing ura River.
Effluent Limited
Have controls but
not meeting BPT
Compliance by
7/1/79
-------
REGION:
V
COMPANY: Republic Steel Corp.
PLANT Cleveland District
LOCATION; Cleveland, Cuyahoga Co., Ohio
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Bar
Hot Strip-Continu
ous
Cold Reduced Strij
Galvanized Sheet
Coke Plant
(6 batteries)
Sinter Plant
(1 line)
Blast Furnace
(5 furnaces)
EOF (2 vessels
1917
1916 (oldest
1952 (newest
N/A (oldest)
1952 (newest)
6,320
9,200
9,800
1,000 (whole
plant - 1973)
5,832 (1977
USW Membership)
I
-------
AIRl COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Republic Steel
Corp.
Cleveland, Ohio Coke Plant
(6 batteries)
Blast Furnace Shop
(5 furnaces)
Sinter Plant
(1 line)
BOF Shop
(2 vessels)
In SIP violation; on 1980
compliance schedule; one
new battery (1977) is to be
in compliance by September
1978.
In SIP violation due to
casthouse emissions; no
NOV] no schedule.
Down now; to be replaced
in 1980
An EPA order to comply by
1977. RSC retrofitted a
suppressed combustion
system and evaluation to
occur soon.
-------
WATER COMPLIANCE STATUS
. MAJOR IRON AMD STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Republic Steel
Cleveland, OH
0110000957
Cuyahoga River
Effluent/Hater
Quality
Met BPT require-
ments
-------
REGION: V
COMPANY Republic Steel Corp.
PLANT: Warren Works
LOG AT I ON; Warren and IJiles. Oh.
PROCESS INFORMATION
Products
Strip-hot
Strip-cold reduce<
Strip- temper
Galvanized sheet
Terne Plate
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
I (2 batteries)
Blast Furnace
Shop (1 furn-
ace)
Sinter Plant
(1 line)
EOF Shop
(2 furnaces)
EAF (2 furnaces
Hot Rolling
Galvanizing
Mill
1
1
1923
1921
)
1948 (oldest)
1949 (newest)
1,852
2,800
7,120
4,988 (whole
plant - 1973)
3,790 (1977 USW
membership)
i
^.
0>
i
-------
AIR bcMPLIANCE STATUS
Company
Republic Steel
Corp.
Plant
Marten, Ohio
(Mahoning)
Facilitiea
Coke Plant
(2 batteries)
Blast Furnace Shop
(1 furnace)
Sinter Plant
(1 line)
Compliance Status
In SIP violation} to close
by 1980 under EPA order
when new battery started up.
Top gas compliance; in violation
due to fugitives from casthouse;
no NOV.
In SIP violation; under EPA
order to shut down in 1980;
poorly equipped now.
i
oX
h»
I
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE .
Republic-Steel
Corporation
Niles, OH
O110011266
Failed to install treat-
ment facilities
Mahoning River
Hater Quality
Limited
No cpntrols to
meet BPT
Probably 1980
or beyond.
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES^
REGION
Plant/Permit Number
COMPLIANCE
ST;
In
TUS
Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER ,
EFFLUENT OR WATEIf
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Republic-Steel
Corporation
Warren, Oil
OII001U74
No effective permit* Ad-
judicatory Hearing resqlyed
reached agreement with OH
& PA but can't issue permit
until Oil revises WQS some-
time in NOv, 1977. Third
Circuit Court reversed
Mahoning/Train case on
9/J.9/77.
Mahoning River
Water Quality
Limited
No controls to
meet BPT
Probably 1990
or beyond
I
I
-------
REGION:
V
COMPANY: Republic Steel Corp.
PLANT: Youngstown Works
LOCATION: Youngstown, Ohio
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production Estimated
TPD Capacity Employment
Bars
Pipe
Coke Plant
(3 batteries)
\
Sinter Plant'
(1 line)
Blast Furnace
(3 furnaces)
BOF Shop
(2 vessels)
1950
1926 (oldest)
1942 (newest)
1950 (oldest)
1952 (newest)
3,351
2,520
4,086 (whole
plant - 1973)
2,865 (1977 USW
membership)
Oo
Ml
I
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Republic Steel
Corp.
Youngs town, Ohio
Coke Plant
(3 batteries)
Sinter Plant
(1 line)
Blast Furnace Shop
(3 furnaces)
BOP Shop
(2 vessels)
In SIP violation; on 1980
compliance schedule.
In SIP violation; on 1980
compliance schedule to
replace this plant.
In violation; no NOV.
In SIP violation; on 1979
compliance schedule on
fugitives.
-------
WATER COMPLIANCE STATUS
. MAJOR IROH AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOI1PLIANCE
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Republic-Steel
Corporation
Youngs town, Oil
01)0011282
No effective permit* Ad-
judicatory Hearing resolved
reached agreement with OH
& tA but can't issue permit
until Oil revised WQS some-
time in Nov. li'77. Third
Circuit court reversed
Mahoning/Train case on
9/1V77.
Mahoning River
Hater Quality
Limited
No controls to
BPT.
Probably 1900
or beyond.
-------
REGION: III
COMPANY: SHARON STEEL CORP.
PLANT; STEEL DIVISION/COKE DIVISION
LOCATION; SHARON, PA./FAIRMONT, W.VA.
PROCESS INFORMATION
Products
ZOKE, COAL
:HEMICALS,
?IG IRON,
?ORGING STEELS,
3IPE & TUBING,
SHEETS - HOT &
COLD ROLLED,
SHEETS £, STRIPS -
GALVANI ZED ,
STRIP HOT & COLD
ROLLED
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
COKE PLANT
BLAST FURNACES
BOF (3)
EAF ( 2 )
BLOOMING MILL
SLABBING MILL
HOT STRIP
COLD SHEET
1920
1901
650
2,800
3,500
900
1
&
8
i
-------
AIR dxWPLIANCE STATUS
Company Plant Facilities Compliance Status
Sharon Steel Faccell, Coke Plant In SIP violation} under NOVj
Pennsylvania (West VA) no equipment; no schedule.
(Western PA) 2 batteries)
Blast Furnace Shop In SIP violation, not under NOV;
(2 vessels) casthouse emissions are problem;
no equipment, no schedule.
BOF Shop In SIP violation; no NOV
(2 vessels) yet; problem is fugitives
emissions from charging &
tapping; nevertheless
company is putting in
hoods by mid - 1978.
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Nuxoer
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Sharon Steel Corp.
Farrel, PA j
PA0002429 j
Adjudicatory Hearing
Sftenango River
B.P, - out
B.O.F, - out
Finsihing - out
Anticipated AOL 7/80
-------
REGION :
TTT
COMPANY :
PLANT :
LOCATION :
Tslanrl. PA
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Coke, Coal,
Chemicals, Pig Iron
Coke Plant
(3 batteries)
3last Furnace Shop
(2 furnaces)
1929
1952
2,025
800
500 (1977 USW
membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
ION III
nt/Pormit Number
Shcnango Inc
Neville Coke Div.
PA0002437
COMF1
ST;
In
,IANCE
tTUS
Out
X
REASON FOR
NONCOMPLIANCE
AOL 12/79
RRCEIVIMG HATER
EFFLUENT OR WATER
QUALITY LIMITED
Ohio River
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Coking I Blast Furnace
12/79
1
i
-------
REGION:
COMPANY: TENNESSEE FORGING STEEL CORP.
PLANT: HARRIMAN WORKS
LOCATION: HARRIMAN. TENN.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
BAR SIZE ANGLES,
MERCHANT BARS -
HOT ROLLED,
REINFORCING BARS^
FORGING QUALITY
BILLETS, FLATS
EAF (2)
CONTINUOUS
BILLET
CASTER
BAR MILL
700
207 (1977 USW
membership)
VI
i
-------
WATER COMPLIANCE STATUS
MAJOR IKON AND STEEL FACILITIES
IV
3 ION
ant/Pormit Number
Tennessee Forging
Steel Corp.
TN 0028363
COMF1
ST;
._ l£L
X
.IANCE
TUS
Out
REASON FOR
NONCOMPLIANCE
Met July 1, 1977, dead-
line
RECEIVING tJATER
EFFLUENT OR WATER
QUALITY LIMITED
Caney Creek
Cardiff Creek
EXISTING
CONTROLS
Oil/Water separa-
tors, meet limits
COMPLIANCE
SCHEDULE
No future controls ,
planned I
-------
REGION: IV
COMPANY: U.S. Steel
PLANT: Fairfield Works
LOCATION: Fairfield. A1
PROCESS INFORMATION
J
Products
Hot Strip, Tin
Sheet, Cold Sheet,
Wire
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(6 batteries)
Blast Furnace
(6 Furnaces)
Q - BOP
(2 Vessels)
Sinter Plant
(4 lines)
Primary Mills
Hot Rolling
Tin
Sheet Fin. &
Wire
1912
1908 (Oldest)
1941 (Newest)
1945 (oldest)
1964 newest)
7,716
8,054
7,440
7,283
-
12,500 (whole
plant - 1973)
7,822 (1977 USW
membership)
l
V.
Vl
1
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
U.S. Steel Corp.
Fairfield Works
(Birmingham, AL)
Coke Plant
(6 batteries)
Blast Furnace Shop
(6 furnaces)
Q-BOF
(2 vessels, one
more coming)
Sinter Plant
(4 lines)
No. 5 & 6 in compliance with pos-
sible exception on pushing; No. 3,'
4 and & to be shut down in 1978
when new No. 2 starts up; No. 7 ;
to be down one year after No.2
start-up; No. 9 is down and under
pad-up rebuild now; new No. 2
to be modern preheated coal
battery (potentially clean) and
to have pushing equipment.
Preceding not under EPA schedule. ,
Three Ensley Works B.F. are in ;
SIP violatin and are violation
to go down when new Fairfield fur-
nace starts up in 1970; 3 Fair-
field units are considered by EPA
to be violating SIP due to cast-
house fugitive emissions
(uncontrolled); no NOV.
Violations; due to process . ;
fugitives during vessel turn-
down period; NOV issued;
company has tried tightening
down on current undersized
fugitive control system and
recognizes need for additional
action; 3rd vessel being built
now to same design as first
two units; all three will need
additional controls.
Newest unit in violation and
on State schedule for September
1978; old lines marginally in
violation due to discharge end «
fugitives; no NOV. . >
-------
IWMER COMPLIANCE STATUS
[
i
!
Plant/Permit Number
U.S. Steel
Ensley
COMF1
ST;
In
X
.1ANCE
VTUS
Out
REASON FOR
NOMCOMPLIANCE
Currently under Fairfield
permit - new permit being
Issued
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
Village Creek
WQL
EXISTING
CONTROLS
Rolling Hills - OPT
Blast furnaces - no
treatment, but
meeting limitations
t
cc::rLiANrn'
SCHEDULE
Dlast furnace op
beinij transferee
Fairfield plant.
permit will spec
shutdown of bias
furnaces by 1901
lieu of trcatmon
New
fy
in
>O
-------
WATER COMPLIANCE STATUS
Plant/Permit Number
U.S. Steel
Falrfleld
AL 0003646
COMF1
STI
In
X
,IANCE
>TUS
Out
REASON FOR
MONCOMPLIANCB
Meeting limits
RECEIVING WATER
EFFLUENT OR WATRR
QUALITY LIMITED
Opossum Creek
HOL
EXISTING
CONTROLS
BPT
COnrLIANCR
SCHEDULE
No schedule
-------
REGION: IX
COMPANY:U.S. Steel Corp.
PLANT: Pittsburg Plant
LOCATION:Pittsburg, Cal.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Cold Sheet,
Galvanized Sheet,
Tin Sheet, Wire,
Galvanized Wire,
Nails, Staples,
Wire Rope, and
Strands
Rod Mill
Cold Sheet Mi
Tin Mill
Wire Mill
Pipe Mill
.1
1.922 (1977 USW
membership)
i
-------
[WATER COMPLIANCE STATUS
Plant/Permit Number
U.S. Stoel Corp
Pittsburgh, CA
CA0005002
COt!PL
5TA
In
X
IANCE
rus
Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Suison Bay
CXISTINQ
CONTROLS
Steel Finishing *
Hot Rolling
pll Control
coagulation I
sedimentation
COriPLIAMCfJ
SCHEDULE
-------
REGION:
V
COMPANY: U.S. Steel Corp.
PLANT: Joliet Works
LOCATION: Joliet, Illinois
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Wire and Wire
Products
Rod Mills
790 (1977
USW Membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND S.TBEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
U.S. Steel Jolist
Joliet, IL
IL0002674
Ill-Michigan Canal-
Illinois Effluent
Limits
Controls to meet
permit conditions'
i
-------
REGION:
V
COMPANY: U.S. Steel Copp.
PLANT: South Works
LOCATION Chicago, Illinois
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Bars, Rod, Plate,
Structurals
Sinter Plant
(1)
Blast Furnaces
(8 furnaces)
EOF (3 vessels)
Blooming Mill
Slabbing Mill
Structural Mill
Bar Mill
Rod Mill
Plate Mills
1906 (oldest)
1970 (newest)
12,203
11,200
10,000 (whole
plant - 1973)
6,497 (1977 USW
membership)
-------
AIR COMPLIANCE STATUS
Company
U.S. Steel Corp.
Plant
South Works
(Chicago)
Facilities
Sinter Plants
(1 line)
Blast Furnace Shop
(8 furnaces)
BOF
(3 vessels)
Compliance Status
In SIP violation; had been
through listing proceeding
in 1977; on C.S. through
1981 for combined windbox/
discharge gas cleaning equip-
ment.
In violation due to casthouse
fugitives; no NOV issued yet.
In SIP violation; on
July 1979 State schedule
for fugitive control via
Gaw Damper and operating
procedures changes.
I
-------
WATER COMPLIANCE
MAJOR IRON ANQ STEEL FACILITIES
REGION
Plant/Permit
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCB
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
U.S. Steel So.
Works
Chicago, IL
IL0002691
Have permit.
Compliance
In
Calumet River
Illinois Effluent
Limits
Have controls to
meet BPT
Ml
i
-------
REGION:
V
COMPANY: U.S. Steel, Corp.
PLANT: Waukegan Works
LOCATION:Waukegan, 111.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production Estimated
TPD Capacity Employment
Wire Products
Chain Link Fence
Wire Conveyor Belt-
ing
Wire Mill
-------
WATER COMPLIANCE STATES
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
ST;
In
TUS
Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING .
CONTROLS
COMPLIANCE
SCHEDULE
U.S. Steel Corp.
Waukegan Works
Waukegan, IL
IL0002682
Lake Michigan
Effluent Limits
Have control^
meet BPTt
-sl
-------
REGION:
COMPANY: U.S. Steel Corp.
PLANT: Gary Works
LOCATiON^ary, Indiana
PROCESS INFORMATION
J
Products
Rails, Plate, Bar,
Hot Strip, Cold
Sheet, Tin Sheet,
Forged Products
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
Sinter Plant
Blast Furances
Q-BOP
Rail Mill
Plate Mill
Bar Mill
Hot Strip
Cold Sheet
Tin Mill
1911
1908 (oldest)
1971 (newest)
1949 (oldest)
1976 (newest)
11,960
22,435
12,400
23,400 (whole
plant - 1973)
17,688 (1977
USW Membership)
1
8>
-------
'AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
U.S. Steel Corp. Gary Works
(Gary, Indiana)
Coke Plant
(8 batteries)
Sinter Plant
(2 plants, 5 lines)
Blast Furnace Shop
(13 furnaces)
Two new batteries (No. 2 & 3)
on preheated coal, not in SIP
compliance but on 1977 com-
pliance schedule; six other
batteries without pushing
emissions equipment, under
NOV and not on schedule.
In violation of stack process
weight in SIP and under NOV
for windbdx exhaust.
In violation of process
weight SIP for casthouse.
Q-BOP Shop
(3 vessels)
In compliance with schedule.
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCB
RECEIVING WATER
EFFLUENT OR HATER.
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
U.S. Steel, Gary
Works
Gary, IN
IN0000281
Failed to install treat;
meht facilities
Grand Calumet River
WQ Limited
Wastes from blast
furnace not meet-
ing BPT
Compliance for blast
furnace control pro-
jected for 10/80
O
I
-------
REGION:
COMPANY:U.S. Steel Corp.
PLANT:Duluth Works
LOCATION: Duluth, Minn.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Coke
Coke Plant
(2 batteries)
1915
1950 (oldest)
1952 (newest)
1,581
194 (1977 USW
membership)
I
K>
T
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilties
Compliance Status
U.S. Steel Corp.
Duluth
(Minnesota)
Coke Plant
(2 batteries)
In SIP violation; on compliance
schedule; to shut down in 1980.
Jo
N
i
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
U.S. Steel Corp,
Duluth Works
Duluth, UN
HN00028B7
St. Louis River
Effluent Limited
Have controls
meet BPT.
M4
-------
REGION:
COMPANY : n.fi
PLANT ; Lorain-Cuyahoga Works-Central Furnaces Plant
LOCATION : Cleveland. OH
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Pig Iron
Blast Furnaces
(2 furnaces)
1954
1,234
1,419 (1977
USW Membership)
i
H>
-------
WATER COMPLIANCE STATUS
. MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Pexmit Number
COMPLIANCE
STATUS
Out
REASON FOR
NONCOltPLIANCB
RECEIVING WATER
EFFLUENT OR
QUALITY LIMITED
EXISTING
CONTROLS.
COMPLIANCE
SCHEDULE
U.S. Steel Corp.
Central Furnace
Cleveland. OH
OH0002143
Small 2 furnace operations
Under review. Still in
adjudication in Sixth
Circuit Court. State
issued permit with ECSL (,
EPA objected for bad faith
violation of 7/1/77 BPT
deadline. .
Cuyahoga. River
Effluent/Hater
Quality
No controls Cor
meeting'BPT, Prob-
lem with blast
furnaces,
Compliance not likely
before 1980-81.
-------
REGION: v
COMPANY: U.S. Steel Corp.
PLANT; Lorain-Cuyahocfa Works-Cuvahoga Plant
LOCATION: Cleveland, OH
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Rods, Hot Strips,
Cold Sheets,
Galvanized Sheets
Wire, Galvanized
Wire, Welded Wire
Fabric, Cold
Finished Bars
Rod Mill
Hot Strip Mill
Cold Sheet Mill
Wire Mill
Pickling and
Galvanizing Line
1,419 (1977 USW
membership)
8?
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCB
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING .
CONTROLS
COMPLIANCE
SCHEDULE
U.S.Steel
Cuyahaga Works
Cleveland. Oli
OH0002160
Cuvahoga River
Effluent Limited
Meeting WT
-------
REGION:
COMPANY: U.S. Steel Corp.
PLANT; Lorain-Cuyahoga Works-Lorain Plant
LOCATION;Lorain, Ohio
PROCESS INFORMATION
Products
Cold Bars, Pipe,
Rod, Hot Strip,
Cold Sheet,
Galvanized Sheet,
Wire, Galvanized
Wire
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
Sinter Plant
Blast Furnaces
EOF
Blooming Mills
Bar Mills
Pipe Mill
Rod Mill
Hot Strip Mill
Cold Sheet Mil:
1917
1955 (oldest)
1970 (newest)
4,468
1,132
8,000
7,700
10,200 (whole
plant - 1973)
6,205 (1977 USW
membership
I
K)
Ob
t
-------
^
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
U.S. Steel Corp,
Lorain Works
North East Ohio)
Coke Plant
(7 batteries)
In SIP violation} NOV; no
agreement to comply.
Sinter Plant
(1 line)
In SIP violation; NOV issued}
no schedule yet.
Blast Furnace Shop
(5 furnaces)
In violation due to casthouse
fugitive; no NOV issued.
BOF
(2 vessels)
Primary emissions in compliance;
in violation due to fugitive
emissions; no schedule for
abatement.
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOHPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
U.S. Steel Corp.
Lorain, OH
OH0001562
Failed to install treat-
ment facilities.
Black Rivar
Water Quality
Limited
Full integrated
steel mill with no
controls to meet
BPT. Given 316
thermal allowance.
Compliance not until
1961.
I
-------
REGION:
\7
COMPANY: U.S. Steel Corp.
PLANT: Youngstown Vforks
LOCATION:Youngstown, Oh.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Bars, Strips
Blast Furnaces
(4)
Sinter Plant
Open Hearth
(14)
Railing Mills
1901(Oldest)
1909(Newest)
4,708
4,700
5,400(whole
plant- 1973)
4,446 (1977 USW
membership)
Is)
M
-------
' AIR COMPLIANCE STATUS
Company
Plants
Facility
Compliance Status
U.S. Steel Corp. Youngstown Works BF
(Ohio & McDonald (4 furnaces)
Works)
Youngstown, Ohio
Sinter Plant
(1 line)
Open Hearth Shop
(14 furnaces)
In violation due to casthouse
fugitives; no equipment,
schedule, or NOV.
In violation with SIP. Current*
EPA civil action against sin-
tering violation.
In violation with SIP. Part of
current EPA civil action. U.S.
Steel has agreement with State
of Ohio not to operate more
than 10 furnaces at any time,
which U.S. Steel abides by.
I
K)
I
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NQNCOMPLIANCB
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
U.S. Steel Corp.
Youngstown, OH
0110063215
(McDonald Works)
Np effective permit. Ad.-
judicatory Hearing resolved
reached agreement with Oif
& PA but can't issue permit
until OH revises WQS some-
Lime in Nov. 1977. Third
Circuit Court reversed
Mahoning/Train settlement
case on 9/19/77.
Mahoning River
Water Quality
Limited
Have controls but
meet BPT.
Probably 2 or 3
years.
I
to
vi
I
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STJ
In
.TUS
Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
U.S. Steel Corp.
Youngstown, OH
0110011916
(Ohio Works)
No effective permit, Ad,-?
judicatory Hearing resolved
reached agreement with OH
& PA but can't issue permit
until OH revised WQS some-
time in Nov. 1977. Third
Circuit Court reversed
Maboning/tfrain case on
9/19/77.
Mahoning River
Water Quality
Limited
No controls to meet:
BPT,
No agreement reached.
I
K>
-------
REGION:
III
COMPANY: U.S. Steel Corp.
PLANT: Christy Park Works
LOCATION:McKeesport, Pa.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Commercial and
Ordnance Products
Pressure Vessels,
Seamless Tubing,
Bombs and War
Heads for
Missiles
Forging
3,597 (1977 USW
membership)
N
Ml
-------
WATER COMPLIANCE STATUS
MAJOA IROM AND STEEL FACILITIES
REGION
Plant/Permit Number
U.S. Steel -
Christy Park
PA0004081
COMPLIANCE
STATUS
In
RCASOH FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
I COMPLIANCE
SCHEDULE
Voughioghony River
Finishing Mill
I
X)
N
i
-------
REGION: III
COMPANY: U.S. Steel Corp.
PLANT:Clairton Works
LOCATION: Clairton, Pa.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Rolling Mills
Coke Plant
(19 batteries
Blast Furnace
(1 furnace)
1918
1930
1947 (oldest)
1975 (newest)
23,300
950
4,500 (whole
plant-1973)
4,206 (1977 USW
membership)
10
tvi
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
U.S. Steal Corp. Clairton Works Coke Plant
(19 coke batteries)
In violation! on compliance
schedule, through 19117 calling
either for shut down, rehabili-
tation, or replacement with new
batteries. Most of schedule
past 1979. Currently, EPA,
Pennsylvania and Allegheny
Country performing new source
review on first of four new
batteries.
2 Coal Fired
Ooilerhouses
Violation of SIP for parti-
culates) on local C.S,
through 1978 for KSP'a,
COG Combustion
In compliance with Sip after
installation (by 1975) of
desulfurization equipment.
1 Blast Furnace
Down
t
K>
)0
Oo
I
-------
WATER COMPLIANCE STATl
Plant/Permit Number
U.S. Steel -
Clairton
Clairton, PA
PA0004472
ST*
In
IANCE
TUS
Out
X
REASON FOR
HONCOriTLIANCE
F.OJL Denied
Enforcement Action
Pending
RECEIVING HATER
EFFLUENT Oil WATER
QUALITY LIMITED
Honongahela R.
EXISTING
CONTROLS
4500 eat. employ-
ment
20.000 T/dy prod.
capacity .
_
CO:TLIA\CK
SCHEDULE
Coke Plant-solids
carry over-out
Boiler House - 6/79
Pitta. - 10/31/79
B.F.- shut down
Rolling - 4/30/80
I
10
M
>O
I
-------
REGION: III
COMPANY: U.S. Steel Corp.
PLANT; Edgar Thomson - Irvin Works
LOCATION:Braddock, Pa.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Hot Strips,
Cold Sheet,
Tin Sheet,
Galvanized Sheet
Sinter Plant
(1 line)
Blast Furnaces
(3 furnaces)
EOF Shop
(2 vessels)
Hot Strip Mill
Cold Sheet Mil.
Tin Mill
Galvanizing
Line
1883 (oldest)
1943 (newest)
8,600
7,750
7,200 (whole
plant-1973)
1,982 (1977 USW
membership)
I
K)
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
U.S. Steel Corp.
Edgar-Thomson
Irvin Works
(Honongahala Valley)
Sinter Plant
(1 line)
Down) not equipped for SIP
compliance.
Blast Furnace Shop
(3 furnaces)
In compliance on top gas and in
violation on casthouse fugitive
emissions. Not under NOVj
No compliance schedule.
BOF Shop
(2 vessels)
In compliance on main stack}
in violation on fugitives;
USSC had undertaken partial
program of installing hot
metal transfer hood/baghouse
and changing operating tech-.
niques to reduce emissions.
I
10
VJ
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Nu.raer
I COMPLIANCE
i STATUS
I In Out
REASON FOR
NONCOMPLIANCE
RECEIVING MATER
EFFLUENT OR WATER
QUALITY LIMITED
XISTING
!ONTROLS
COMPLIANCE
SCHEDULE
U.S. Steel -
Edgar Thompson
Works
Braddock, PA
PA0004073
ECSL Denied
Enforcement Action
Pending
Monongaheia River
Finishing-terminal
treatment ~ in
B.F. - recycling
9/3-/81
B.O.F. - all equip.
in 11/1/79
Pickling
Cold Rolling 3/79
Hot Strip - filtra-
tion 5/80
Slab Hill - filtra
tion recycle 5/80
r
IV)
VI
N
-------
REGION:
III
COMPANY: U.S. Steel Corp.
PLANT cFairless Works
LOCATION: Fairless Hillsy Pa.
PROCESS INFORMATION
*
Products
Cold Sheet, Tin
Plate, Pipe, Wire
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(2 batteries)
Blast Furnaces
(3 furnaces)
Open Hearth
(11 furnaces)
Sinter Plant
(2 lines)
Sheet & Tin
Mill
Pipe Mill
Wire & Wire
Products
i
\ \
\
\
1952
1952 (oldest)
1957 (newest)
1952 (oldest)
1953 (newest)
3,000
8,206
10,200
7,200
7,600 (whole
plant-1976)
5,594 (1977
USW membership)
i
1
TV)
M4
\*l
I
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
U.S. Steel Corp, Painless Works Coke Plant
(Eastern PA) (2 coke batteries)
In violation of State & EPA
standards; under NOV; EPA/USSC
discussions have not produced
compliance schedule; PA. changed
coke regulations in 1977 making
them more specific. These will
be submitted to EPA for SIP re-
vision approval; U.S. Steel
maintains it need not put in
abatement equipment due to
ambient air quality attainment
near plant.
Blast Furnaces Shop
(3 furnaces)
In violation of SIP; under NOV
for casthouse emissions; no
equipment; no compliance
schedule.
Open Hearth Shop
(11 furnaces)
Under EPA NOV due to both stack
and fugitives; 113 Conference has
produced no commitments from
company.
Sinter Plant
(2 lines)
In SIP violation; under NOV;
no adequate equipment now; no
compliance schedule.
-------
WATER COMPLIANCE STATUS
Plant/Permit Number
U.S. Stoel Corp.
Falrlesa Horka
PA0013463
COMF1
ST*
?» I
.IANCB
kTUS
Out
X
REASON FOR
NOUCOHPLIANCE
Under Appeal
RECEIVING MATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
I
Integrated Mill
Rod Mill-Lagoon- in
SCHEDULE
O.F. once throu
to recycle
Anticipatn AO
Coko I Termi
Pickling 1 roent
Cooling J 200 m
Anticipate AO
VI
I
-------
REGION:
III
COMPANY: U.S. Steel
PLANT: Homestead Works
LOCATION: Homestead, Pa.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Plate, Wheels,
Structurals,
Forgings, and
Axles.
Sinter Plants
(3 lines)
Blast Furnaces
Open Hearths
(11 furnaces)
Slab & Plate
Bloom & Struct.
Forging
Wheel & Axle
9280
8,200 (whole
plant - 1976)
6,432 (1977
USW membership)
i
N)
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AIR COMPLIANCE STATUS '
Company
Plant
Facilities
Compliance Status
U.S. Steel Corp. Homestead Works Sinter Plant
(Monongahela Valley) (Carrie, 1 line)
Down| unequipped for compliance,
Sinter Plant
(Saxenburgj 3 lines)
In violation of windbox, SIP
and on Pennsylvania schedule
(for 1980) .by windbox gas
recirculation.
2 Blast Furnaces
Top gas compliance} casthouse
fugitives in SIP violation} NOVj
no C.S.) no equipment.
Open Hearth Shop
(11 furnaces)
In violation on fugitive and
stack emissions. Five GSP's
exist but have been tested at
twice SIP standard} under NOV|
company contends emissions
at both B.F. and O.K. shops
are insignificant and hence,
under SIP, are not violations}
O.H. stack test planned for
November 1977.
K>
-------
WATER COMPLIANCE STA3
Plant/Permit Number
U.S. Steel - Home-
stead
Homestead. PA
PA00044B1
5S)KPt
STA
. In
. I AMCC
iTUS
Out
X
REASOII FOR
HOIICOHTLIAIICE
Adjudicatory Hearing
E64L Denied
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
10,000 eat employ-
ment
CO.'trLIANCn'
SCHEDULE
B.F. 344 9/31/81
B.F. 6*7 Down (1)
Banked <1)
Slab I Plate filtration fc
recycle 6/30/80
I
-------
REGION: III
COMPANY: U.S. Steel Corp.
PLANT: National-Duquesne Works
LOCATION: McKeesport/Duquesne, Pa.
PROCESS INFORMATION
-*
Products
Rolling Mills,
Pipe Mills
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Blast Furnaces
(4)
EOF Shop
(2 vessels)
EAF Shop
(5 vessels)
Pipe Mills
Rolling Mills
1896 (oldest)
1963 (newest)
6750
7500
1035
6,600 (whole
plant - 1973)
3,062 (1977
USW membership)
t
1
i
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AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
U.S. Steel Corp. National Duquesne Sinter Plant
Works (1 line)
(Monongahela Valley)
Down
Blast Furnace
Shop (1)
Down
Blast Furnace
Shop (4)
In SIP violation; no NOV;
problem is casthouse emissions.
EOF Shop
(2 vessels)
SIP violations due to fugitives;
on local compliance schedule for
December 1976; not under NOV.
EAF Shop
(5 vessels)
Compliance via whole building
evacuation.
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Planf/Permit
I COMPLIANCE
; STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
U.S. Steel - Nat'l
Duquesne, McKee-
sport
PA0004464
ECSL Denied
Enforcement Action
Pending
Monongahe}a River
B.F, 9/30/81
Primary Mill-recycle
6/30/80
Bar Hills-filtration
6/30/80
B.O.F. 1/1/80
I
*
7
-------
REGION: VI
COMPANY: U.S. Steel Corp.
PLANT: Texas Works
LOCATION: Baytown, Texas
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Sheared Plate
Plate Mill
780 (whole
plant-1973)
763 (1977 USW
membership)
-------
HATER COMPLIANCE STATUS
Plant/Permit Number
U.S. Steel Corp.
Bay town, TX
TX0007760
COHPl
STA
In
X
I AI1CC
TUS
Out
REASON FOR
riONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE'
SCHEDULE
.
-------
REGION: VIII
COMPANY: U.S. Steel Corp.
PLANT: Geneva Vvorks
LOCATION:Provo, Utah
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Structurals, Plate
Hot Strip, Cold
Sheet
, Coke Plant
(4 batteries)
Blast Furnace
(3 furnaces)
Open Hearths
(10)
Slab & Bloomin
Mill
Structural
Plate & Strip
Cold Sheet
J
1944
1944
3,558
5,700
8,000
7,000 (whole
pant - 1973)
4,386 (1977 USW
membership)
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
U.S. Steel Corp. Geneva Works
(Provo, Utah)
Coke Plant
(4 batteries)
Sinter Plant
(2 lines)
Blast Furnace Shop
(13 furnaces)
There is no enforceable
SIP for sources at this
plant as a result of
unresolved Section 307
suit challenging SIP;
revised proposal for SIP
being developed; there is
no effective control equip-
ment at plant now.
SIP compliance status
questionable; needs
confirming test; only
inefficient scrubber in
place now; no NOV.
No equipment; no NOV; no
compliance schedule for
casthouse emissions; 307
suit pertains here, too.
-------
WATER COMPLIANCE STATUS
Plant/Permit Number
U.S. Steel Corp.
Geneva Marks
Geneva, UT
UT0000361
cor.PLiAHCE
STATUS
In Out
X
%
REASON FOR
HOMCOHTLIANCG.
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Utah Lake
EXISTING
CONTROLS
Meeting BPT for
phenols ( cyanides
Meeting BPT for oil
groase C solids
CC.'TLIAN'Cn'
SCIiFCULE
I
K>
-------
REGION: V
COMPANY: MHFi?T-TNG-PITTSBURGH STEEL
PLANT: MARTINS FERRY PLANT
LOCATION: MARTINS FERRY. OH.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
GALVANIZED SHEET
& COILS
GALVANIZING
LINE
823 (1977 USW
membership)
-------
WATER COMPLIANCE STATUS
. MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Wheeling-Pittuhurg
Martins Ferry, Oil
0110011339
X
Failed to install fcreat-
ment facilities.
OhJo River
Effluent Limited
Not meeting BPT,
No compliance
schedule established
CP
-------
REGION:
V
COMPANY: WHEELING-PITTSBURGH STEEL
PLANT: YORKVILLE PLANT
LOCATION:YORKVILLE, OH.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
TIN SHEET & COILS
TIN MILL
990 (1977 USW
membership)
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR
QUALITY LIMITED
EXISTING .
CONTROLS
COMPLIANCE
SCHEDULE
Wheeling-Pittsburgh
YorkvLlie, OH
0110011371
Failed to install treat-
ment facilities.
Ohio River '
Effluent Limited
Not meeting BPT.
No compliance
date established
I
IX>
VI
o
I
-------
REGION:
III
COMPANY; WHEELING-PITTSBURGH STEEL
PLANT: ALLENPORT WORKS
LOCATION: ALLENPORT. PA.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
HOT STRIP, COLD
SHEET, SEAMLESS
TUBE, FORGED
TUBULAR PRODUCTS
HOT STRIP MILI
COLD SHEET
MILL
TUBE MILL
FORGE
2,596 (1977 USW
membership)
I
ro
-------
WATER COMPLIANCE STATUS
Plant/Permit Number
Wheeling - Pitts-
burgh
Allenport, PA
PA0001564
COHPt
STA
In
.IANCE
rus
Out
X
REASON ron
NOHCOMPLIANCE
Adjudlcatocy Hearing
EC&L Pending
RECEIVING WATEH
EFFLUENT OR HATKB
QUALITY LIMITED
EXISTING
CONTROLS
co::rLiANcr'
SCHEDULE
I
K)
VI
10
i
-------
WATE2* COMPLIANCE STATOS
Plant/Permit Nunber
Wheeling - Pitts-
burgh
Allcnwood
PA0001S62
» "
COMF1
STK
In
.IANCE
kTUS
Out
X
REASON FOR
NOHCOMTLIANCE
Under Appeal
COL Requested
Financial Problems
RECEIVING HATCH
EFFLUENT OR HATER
QUALITY LIMITED
Honongahala R.
EXISTING
CONTROLS
-
ca'iPMANcr
SCIIEUULF.
Finishing
Hot/Cold Rolling 4/1/8 1
Pickling/Cooling - In
, I
K>
VI
\ft
i
-------
REGION: III
COMPANY; WHEELING-PITTSBURGH STEEL
PLANT: MONESSEN WORKS
LOCATION: MONESSEN. PA.
PROCESS INFORMATION
Estimated
Employment
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
COKE, COAL
CHEMICALS, PIG
IRON, BILLETS
COKE PLANT
SINTER PLANT
BLAST FURNACE
EOF
BLOOMING MILL
BILLET MILL
1942
1913 (oldest
1948 (newest
1942 (oldest)
1956 (newest)
1,440
1,000
4,400
4,800
2,600 (whole
plant - 1976)
1,867 (1977 USW
membership)
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Wheel ing-Pittsburgh
Steel
Monessen, PA
Coke Plant
(2 batteries)
Sinter Plant
(1 line)
Blast Furnace Shop
(3 furnaces)
EOF SHOP
(2 vessels)
In SIP violation; under NOV;
two old batteries need to be
rehabilitated to comply; smaller
one to be shut down; larger one
not under schedule; SIP requires
stage, charging, pushing; coke-
oven gas, operating and main-
tenance procedures for leakage
stack and topside control.
In SIP violation and under NOV,
old insufficient ESP in place;
new gas cleaner is needed.
In violation of SIP due to cast-
house fugitives; no NOV on
schedule.
In compliance; had installed
reladling equipment for fugitive
control.
I
10
MI
VI
I
-------
WAJTER COMPLIANCE STATUS
Plant/Permit Number
Wheeling - Pitta-
burgh
Monessen, PA
PA0001554
COMF1
SW
In
.IANCE
,TU3
Out
X
REASON FOR
HOMCOMPLIANCE
Appeal Resolved
ECSL Pending
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
Monongaliela R.
»
EXISTING
CONTROLS
Coke - Physical
Chera - In
B.F. - nitration
I Recycle
- In .
B.O.r. - In
COMPLIANCE'
SCHEDULE
Rolling l Finishing
Compliance Schedule
4/82
I
lo
\n
-------
REGION:
III
COMPANY: Wheeling-Pittsburgh
PLANT:
LOCATION: Beechbotton, W.V.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
NO INFORM?
TION
I
10
\n
M
-------
WATER COMPLIANCE STATUS
MAOOR IRON AND STE3L FACILITIES
REGION
Plant/Permit Number
Wheel
-------
REGION:
TTT
COMPANY; WHEELING-PITTSBURGH STEED
PLANT: BENWOOD PLANT
LOCATION; BENWOOD, W.VA.
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
TUBING, PIPE,
GALV. PIPE
PIPE & TUBE
MILL
741 (1977
USW membershio)
I
M
VI
-------
WATER COMPLIANCE STATUS
1 1
| Plant/Pormlt Number
Wheeling-Pitts
burgh
i Benwood, WV
1 WV0004529
i
CO.'IPI
6T/
In
,IANCE
,TU8
Out
X
REASON FOR
NONCOHPLIANCE
t
Appeal Resolved
ECSL under review
RECEIVING HATER
Erri.UCMT OR WATER
QUALITY LIMITED
Ohio River
EXISTING
CONTROLS
'
Pipe L Tube Mil
- in
t
co:;rLiANcrr-
SCIIEDULE
L Pickling t <
- out
AOL 9/30/81
Cooling
K>
0\
O
I
-------
REGION:
III & V
COMPANY; WHEELING-PITTSBURGH STEEL
PLANT: STEUBENVILLE PLANT
LOCATION: FOLLANSBEE, W.VA., &
EAST STEUBENVILLE, W.VA.
PROCESS INFORMATION
MINGO JUNCTION, OHIO
i
Products
COKE, COAL
CHEMICALS, PIG
IRON, HOT STRIPS
COLD SHEET, TIN
SHEET
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
COKE PLANT
SINTER PLANT
BLAST FURNACES
(5)
EOF (2)
SLABBING MILLS
(2)
HOT STRIP MILL
COLD SHEET MILL
1917
1903 (oldest)
1950 (newest)
\
i
4,500
1,500
7,300
8,550
650 (Whole
Plant - 1976)
5,153 (1977
USW Membership)
I
K)
-------
AIR COMPLIANCE STMUS
Company
Plant
Wheeling-Pittsburgh Follansbee, W VA,
Steel
Facilities
Coke Plant
(5 batteries)
Sinter Plant
(1 line)
Compliance Status
One new battery (1976) in
violation due to new equipment
failures and procedural problems
on charging; EPA waiting until
early 1978 to reassess status.
Four older batteries in SIP
violation and under NOV; 2 are
in partial rebuild stage now but
will not be in compliance when
done due to lack of pushing
equipment; battery to go down
when new battery achieves first
production;
EPA referred case due to non-
compliance and lost first round;
still in litigation.
Company refuses to put in com-
liance equipment.
Status unknown; stack test
compliance needed; high visible
emissions at times, in conjunction
with company public statements,
(February 1977) of past equipment
troubles indicate possible
non-compliance.
I
K
v
-------
AIR COMPLIANCE STATUS
Company Plant Facilities Compliance Status
Wheeling-Pittsburgh Steubenville, OH Blast Furnace Shop In SIP violation due to cast-
Steel (operated in (3 operating) house fugitive emissions; no
' conjunction NOV, equipment, or schedule.
w^th Follansbee)
\ i
BOF Shop In SIP violation due to fugi-
(2 vessels) tives; 1979 compliance schedule
in effect.
10
flv
\*l
i
-------
MATER COMPLIANCE STATUS
Plant/Permit Number
Wheeling-Pitts-
burgh
Follansbee,WV.
WV0004499
Wheeling-Pitts-
burgh
Follansbee,WV.
WV0004502
cot IP t
STI
In
X
X
,IANCC
HUS
Out
REASON FOR
NONCOMPLIAHCE
Appeal Resolved
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
Coating Mill
Coke Works - in
Biological
treatment
conrLiANcn
SCHEDULE
IV)
-------
WATER COMPLIANCE STA^JS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Wheeling-Pittsburgh
(South Stubenville
Mill) Mingo JCT, OH
OH0011355
Failed to install treat*
roent facilities.
Ohio River
Effluent Limited
No equipment has
been installed for
achieving BPT.
No date for
compliance
established.
I
IS)
ON
VI
I
-------
WATER COMPLIANCE STATUS
MAJOR IRON AMD STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOI1PLIANCB
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Wheeling-Pittsburgh
(North Stubenville
Mxll) Stubenville,Oil
0110011347
Failed to install treat-
ment facilities.
Ohio River
Effluent Limited
No equipment 'has
been installed for
achieving BPT.
None scheduled
I
K>
-------
REGION: w
COMPANY; WISCONSIN STEEL - OWNED BY ENVIRODYNE
PLANT:
LOCATION: CHICAGO, ILLINOIS
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
COKE, COAL
CHEMICALS,
PIG IRON,
TUBE ROUNDS,
STRUCTURAL
SHAPES, BARS -
HOT ROLLED
COAL FINISHED
COKE PLANT
SINTER PLANT
BLAST FURNACEE
EOF
CONTINUOUS
CASTING
BLOOMING MILL
BILLET MILL
BAR & PLATE
MILL
1919
1908 (oldest)
1930 (newest)
1952 (oldest)
1968 (newest)
1,000
540
2,400
3,480
I
K)
-------
AIR COMPLIANCE STATUS
Company
Wisconsin Steel
Plant
Chicago, Illinois
Facilities
Coke Plant
(1 battery)
Compliance Status
In SIP violation due to
charging and doors; under
EPA compliance order by
July 1979; had installed
pushing controls (shed/wet
ESP) in 1976.
Blast Furnace Shop
(3 fur.naces)
EOF Shop
(2 vessels)
In SIP violation;
NOV, or schedule.
no equipment,
In SIP violation; on EPA schedule
for upgrading of system and for
obtaining fugitive controls by
1979.
00
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON. FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Envirodyne, Inc.,
Wisconsin Steel
Chicago, IL
11,0001660
failed to install fcreat-
nent facilities. Effluent
/iolations
Calumet -River
Illinois Effluent
Limits
Combined treatment
system-recycle with
blow down. Blown
down not in com-
pliance. Problem
with wastes from
blast furnace,
Awaiting court
decision as to
compliance
schedule.
R
-------
REGION: V
COMPANY; Younqstown Sheet & Tube Co.
PLANT: Indiana Harbor Works
LOCATION:East Chicago, IN
PROCESS INFORMATION
Products
Bar
Strip-hot
Sheet- tin
Sheet-cold reduced
Pipe & Tube
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(2 batteries
operating)
Sinter Plant
(1 line)
Blast Furnace
Shop
(4 furnaces)
Open Hearth Shop
(8 furnaces)
BOF Shop
(2 vessels)
Hot Rolling
Tin Plate Lime
Galvanizing Line
(2 continuous)
Pipe & Tube Mill
t-
1919
1917 (oldest)
1967 (newest)
1952 (oldest)
1961 (newest)
4,000
4,000
10,700
7,600
10,500
8,471 (1977
USW Membership)
1
<
I
to
-------
AIR COMPLIANCE STATUS
Company
Plant
Facilities
Compliance Status
Youngstown Sheet Indiana Harbor
and Tube Plant
(Northwest Indiana)
Coke Plant
(2 operating
batteries)
Sinter Plant
(1 line)
Blast Furnace Shop
(4 furnaces)
Open Hearth Shop
(6 furnaces)
BOF Shop
(2 vessels)
Both in SIP violation} under NOV:
on partial 1980 equip, schedules
but batteries are in charging
violation due to non-effective
charging procedures now.
In SIP violation; on 1979
schedule to replace ESP with
venturi scrubber.
In SIP violation due to casthouse
emissions) no NOV; no schedule;
no equipment.
Stack-compliance; roof monitor-
emissions exist but compliance
status unknown.
In SIP violation due to fugitive
emissions) NOV issued; no
schedule) negotiations still
underway.
K>
M
-------
WATER COMPLIANCE STATUS
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Youngstown Steel &
Tube
Ba&t Chicago, IN
IN000020S
Have permit.
pliance
In cow-
Grand Calumet River
WQL
Have controls to
meet BPT.
-------
REGION:
COMPANY; Youngs town Sheet & Tube Co.
PLANT: Brier Hill WOrks
LOCATION: Youngs town, OH
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Intermediates:
Blooms
and
Billet
Coke Plant (?)
Blast Furance Shop
(2 furnaces)
Open Hearth Shop
(11 furnaces)
Blooming Mill
Billet Mill
1918
1,055
6,144
1692 (1977 USW
Membership)
i
Is)
M
-------
AIR COMPLIANCE STATUS
Company Plant Facilities Compliance Status
Youngstown Sheet Brier Hill Plant Blast Furnace Shop Down
and Tube (Mahoning, OH) (2 furnaces)
Open Hearth Shop To receive Campbell hot metal. In
(11 furnaces) SIP violation and on EPA order to
control reladling fugitive by
December 1978 and stacks by 1979.
-------
WATER COMPLIANCE STATES
MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOliPLlANCB
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Youngatown Sheet
6 Tube
Youngs town, Oil
0110011312
(Brier Hill)
Failed to install treat-
ment facilities.
Mahoning River
W.Q.L.
No controls to
meet BPT.
No agreement:
reached.
-------
REGION: V
COMPANY: Youngstown Sheet & Tube Co.
PLANT: Campbell Works
LOCATION;Campbell, Mahoning Co., OH
PROCESS INFORMATION
Products
Facilities
Originally
Constructed
Last
Rebuild
Production Estimated
TPD Capacity Employment
Bar
Sheet-cold reduced
Sheet-cold finished
Pipe & Tube
Track Spikes
Coke Plant
(3 batteries)
Sinter Plant
(1 line)
Jlast Furnace Shop
(4 furnaces)
Open Hearth Shop
(12 furnaces)
1916
1908 (oldest)
1913 (newest)
1954 (oldest)
1958 (newest)
3,816
5,400
13,908
6,216 (1977 USW
membership)
i
K>
-------
AIR COMPLIANCE STAIUS
Company
Plant
Facilities
Compliance Status
Youngs town Sheet Campbell Plant
and Tube (Mahoning, OH)
Coke Plant
(3 batteries)
Blast Furnace Shop
(4 furnaces)
Sinter Plant
Open Hearth Shop
(12 furnaces)
In SIP violation; YS&T wishes
to keep all 3 running; no equip-
ment schedule and in litigation
now.
In SIP violation due to casthouse
emissions; no NOV or schedule.
Down September 1977
Down September 1977
I
K>
-------
WATER COMPLIANCE STATUS
MAJOR IROH AND S.TBEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
STATUS
In Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Youngstown Sheet
& Tube
Youngs town, Oil
OU0011321
(Campbell Works)
Youngstown Sheet
& Tube
Youngs town, Oil
0110063207 '
(Struthera Works)
Failed to install, treat-
ment facilities. , '
lahoning River
t.Q.L.
No controls to meet
BPT.
No agreement
reached,
I !
to
------- |