AIR AND WATER COMPLIANCE SUMMARY
               FOR THE
       IRON AND STEEL INDUSTRY


      U.S. ENVIRONMENTAL PROTECTION AGENCY
            OFFICE OF ENFORCEMENT
              OCTOBER 20, 1977

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SUMMARY OF COMPLIANCE STATUS OF SIGNIFICANT SOURCES OF AIR

  AND WATER POLLUTION IN THE U.S.  IRON AND STEEL INDUSTRY
                     October 20, 1977
                   Office of Enforcement
           U.S. Environmental Protection Agency
                  Washington, D.C.  20460

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                   TABLE OF CONTENTS

I.     Introduction                                     ii

II.   Abbreviations                                    vi

III.  Compliance Status                                 1

      1.  AL-Tec Div. - Allegheny Ludlum Industries     2
      2.  Alabama By-Products                           5
      3.  Alanjfood Steel Corporation                   7
      4.  Allegheny Ludlum                              9
      5.  Allied Chemical Corporation                  14
      6.  American Iron Works, Inc.                    20
      7.  Armco Steel Corporation                      22
      8.  Bethlehem Steel Corporation                  38
      9.  Borg-Warner                                  59
     10.  Caribe Steel and Tubing                      61
     11.  Carpenter Technology                         63
     12.  CF & I Steel Corporation                     67
     13.  Chattanooga Coke and Chemical Company        70
     14.  Copperweld Steel Company                     72
     15   Crucible, Inc.                               74
     16.  Cyclops Corporation                          79
     17.  Donner-Hanna Coke Corporation                89
     18.  Edgewater Corporation                        91
     19.  Empire Coke                                  94
     20.  Ford Motor Company                           96
     21.  Georgetown Steel Corporation                 99
     22.  Great Lakes Carbon                          101
     23.  Inland Steel Coporation                     103
     24.  Interlake, Inc.                             106
     25.  Jessop Steel Company                        114
     26.  Jim Walter Resources, Inc.                  116
     27.  Jones & Laughlin Steel Corp.                118
     28.  Kaiser Steel Corporation                    129
     29.  Koppers Company, Inc.                       132
     30.  Laclede Steel Company                       134
     31.  Lone Star Steel                             136
     32.  Lukens Steel Company                        138
     33.  McLouth Steel Corporation                   140
     34.  National Steel                              144
     35.  Northwestern Steel & Wire                   160
     36.  Phoenix Steel Corporation                   162
     37.  Republic Steel Corporation                  164
     38.  Sharon Steel Corporation                    188
     39.  Senango, Inc.                               191
     40.  Tennessee Forging Steel Corporation         193
     41.  U.S. Steel Corporation                      195
     42.  Wheeling-Pittsburgh Steel                   247
     43.  Wisconsin Steel                             267
     44.  Youngstown Sheet & Tube                     270

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I.    INTRODUCTION
     This report, covering the major integrated iron and
steel facilities in the United States, contains information
on each facility's compliance status with requirements of
existing environmental laws.  The Clean Air Act required
that major sources of air pollution, such as steel mills, meet
state-adopted emission limitations by mid-1975.
These emission limitations were to be stringent enough to
assure attainment of national primary ambient air quality
standards which were established to protect public health.
The Federal Water Pollution Control Act required that by
mid-1977 all industrial facilities discharging wastes into
navigable waters, such as steel mills, limit such discharges
through the installation of best practical waste water
treatment technology.
     The steel industry is one of the largest sources of
air and water pollution in the nation, seriously affecting
public health and imposing heavy costs on affected
communities.  Steel plants emit into the air large quantities
of particulates, sulfur oxides, and various hydrocarbons.
The air pollutants contribute to asthma, bronchitis,
emphysema and cancer.  Millions of people are exposed each
day to carcinogenic coke oven emissions, including steel
workers, their families, and others in the steel community.
Twenty percent of all man made particulate pollution in the
United States in 1975 came from the steel industry and every

                              ii

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geographic region containing a major steel plant is now

in violation of the Clean Air Act's primary (health related)

standards.

     Steel plants discharge into the water solids, acids,

heavy metals, arsenic, cyanide, phenols, ammonia, oil,

grease and heat.  These pollutants are dangerous to health

and must be removed by expensive treatment facilities to

protect the drinking water of downstream communities.  Five of

the ten dirtiest rivers named by EPA in 1972 had at least

28 steel mills discharging into them.

     Facilities are listed in this report alphabetically by

company.  Data for each facility is found on three consecutive

pages:

          1st page - company and plant name, a list
          of process facilities located at this
          plant and, where available, information
          on the capacity and age of each process
          facility and the number of employees
          at each plant.

          2nd page - compliance status information
          with regard to air pollution requirements
          (omitted if facility is not a major air
          pollution source).

          3rd page - compliance status information
          with regard to water pollution requirements
          (omitted if facility is not a major water
          pollution source).

The definition of which iron and steel facilities represent

"major" air or water pollution sources differ.  Facilities are
                              111

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designated major air pollution sources on the basis of

a combination of the specific processes found at a

facility and the seriousness of the pollution problems

at the specific facility.  Facilities are designated

major water pollution sources if they have a process waste

water discharge of more than 1 million gallons per day or

have toxic chemical discharges.  Some 550 processes at

53 separate iron and steel plants are included in this

report as major air pollution sources.  On the other hand,

124 iron and steel plants are included in this report as

major water pollution sources.

     Air pollution control compliance is given in this report

on a process-by-process basis within each plant.

Water pollution control compliance is reported

on an overall plant basis since one treatment facility

frequently controls several different processes.  With

respect to air pollution control at the over 550 identified

major process facilities:

          88 (16%) are in compliance
          149 (27%) are in violation but on a
               compliance schedule
          284 (52%) are in violation and not
               on a compliance schedule
          5 (1%) are in violation of a
               compliance schedule
          The balance (4%) are either not federally
               regulated or are of
               unknown compliance status

     With respect to water pollution control 67  (54%) of

the 124 major plants are listed as being in non-compliance.


                               iv

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These breakdown as follows:

          53  have not installed necessary
               treatment facilities
          4 have installed treatment facilities
               but are violating effluent
               limitations
          10  have expired permits

     The compliance status information is current as of

October 19, 1977.  Other data, specifically process age,

facility employment level, and production capacity, are

those available in EPA's files.  Where no data is given,

such data was unavailable to EPA as of the date of this

report.

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II.  Abbreviations


AOL            -         Achieve Operational Levels

BF             -         Blast Furnace

EOF            -         Basic Oxygen Furnace

BPT            -         Best Practicable Control Technology

ECSL           -         Enforcement Compliance Schedule Letter

EAF            -         Electric Arc Furnace

EPA/WP         -         U.S. Environmental Protection Agency
                         Wheeling-Pittsburgh Steel Corporation

NOV            -         Notice of Violation

Q-BOP          -         Basic Oxygen Process-Q

SIP            -         State Implementation Plan

OH             -         Open Hearth Furnace

TPD            -         Tons per Day

USW            -         United Steel Workers

WQL            -         Water Quality Limited

WQS          •  -         Water Quality Standards
                                 VI

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III.  COMPLIANCE STATUS OF SIGNIFICANT SOURCES OF AIR
      AND WATER POLLUTION IN THE U.S. IRON AND STEEL
      INDUSTRY*
*The plants presented in this section are organized
 alphabetically, first by company name, next by state,
 and finally by plant name.

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REGION:   II
COMPANY; AL-TEC DIVISION OF ALLEGHENY  LUDLUM INDUSTRIES, INC.
         BAR PRODUCTS DIVISION
PLANT;   DUNKIRK & WATERVLIET, PLANTS
LOCATION;DUNKIRK.  & WATERVLIET,. N.Y.
                                           PROCESS INFORMATION
      Products
  Facilities
 STAINLESS  &  HEAT
 RESISTING  STEELS
 TOOL STEELS,
 ELECTRICAL STEEL
 MAGNETIC ALLOY,
 VALVE STEEL,
 LOW ALLOY  HIGH
 STRENGTH STEEL,
 BARS WIRE,
 FORCINGS,  &
 SEMI-FINISHED
  EAF (4)

1 VACUUM
 INDUCTION

7 VACUUM
 ELECTRODE

1 ADD VESSEL

BILLET MILL

BAR MILL

COLD ROLLING
 MILL

WIRE DRAWING
 MACHINES

FORGES
Origanally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
                                                  740  (Dunkirk)
                                                  683  (Watervliet)
                                                 (1977 USW member-
                                                 ship)
                                                                                                       t
                                                                                                       fO
                                                                                                       r

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WATER COMPLIANCE STATUS
                                                MAJOR inON AND STEEL FACILITIES
REGION J"t
Plant/Permit Number.
Al - Tec
( Formerly Alle-
gheny Ludlum)
Dunkirk, N.Y.
NY0001911
COMPJ
ST;
In
JC
.IAHCE
ITUS
Out

REASON -FOR
NONCOMPLIANCE
•
RECEIVING IJATCR . .
EFFLUENT OR WATER",!- 1
QUALITY LIMITED
EXISTING - COMPLIANCE
CONTROLS - . ' i SCHEDULE ' '
» * «
Lake Erie .
I
t i «
, •' / 1
- I
                                                                                                                           I
                                                                                                                          Gl

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WATER COMPLIANCE STATUS
                                                MAJOR ?RON AND 8TBBL FACILITIES
REGION
Plant/Permit Number
AL-Tec
(Formerly Allegheny
Ludlum) Watervliet,
N.Y.
UY0007081
,
-




COMF1
BW
In
X






•IANCE
TUS
Out







REASON FOR
NONCOHPLIANCB
•
1 .
i
1
i ,
•
i
1 1
i
i
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Middle Hudson
River

'
•
• •

, *
EXISTING
CONTROLS
•
*
'


•
•
COMPLIANCE
SCHEDULE
•


t

„
1
4

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REGION:   IV
COMPANY:   ALABAMA BY-PRODUCTS

PLANT:	

LOCATION: BIRMINGHAM, ALABAMA
                                         PROCESS INFORMATION
      Products
  Facilities
  Originally
  Constructed
   Last
  Rebuild
 Production
 TPD Capacity
  Estimated
  Employment
 COKE, COAL
 CHEMICALS
COKE PLANT
(4 BATTERIES)
1920
1941 (oldest)
1969 (newest)
2,400
400  (1977 USW
membership)
                                                                                                   I
                                                                                                  Ul

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WATER COMPLIANCE STATUS
                                                  MAJOR IRON AND STEEL FACILITIES
REGION IV
Plant/Permit Number
Alabama By-Pro-
ducts
Birmingham, Ala.
AL 0003417
COMF1
ST;
In

,IANCE
iTUS
Out
X
REASON FOR
NONCOMPLIANCE
Adjudication Pending
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Five Mile Creek
WQL
EXISTING
CONTROLS
No treatment •
*
COMPLIANCE
SCHEDULE
By end of 1978, will
have activated sludge
and polishing pond.

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REGION:
III
COMPANY;  ALAN WOOD STEEL CORP.

PLANT:	

LOCATION:  CONSHOHOCKEN,  PA.
                                         PROCESS  INFORMATION
      Products
           Facilities
 Originally
 Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 NOW DEFUNCT;
 COKING FACILITIE
 MAY BE SOLD &
 OPERATED
         COKE PLANT

         SINTER PLANT

         BLAST FURNACE^

         BOF SHOP

         BLOOMING

         PLATE

         SHEET & STRIP
          MILLS
1919
                                    Late 1800's
              1,225

              1,500

              2,200

              2,644
               2,350 (1977 USW
               membership)

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AIR COMPLIANCE STATUS
        Company              Plant             Facilities.                Compliance Status

     Alan Wood Steel   Conshohokon,  Pa.         Coke Plant          Shutdown and in receivership;
          Corp.       (near Philadelphia)      (2 batteries)         coke plant may be purchased and
                                                                   operated as foundry coke plant;
                                               Sinter Plant         it is not now equipped to be  in
                                                (1  line)            compliance with Pennsylvania
                                                                   regulations which would take  at
                                           Blast Furnace  Shop      least one and one-half years.
                                              (2 furnaces)

                                               BOF Shop
                                              (2 vessels)
                                                                                                    i
                                                                                                   O>

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REGION:
III
COMPANY:   ALLEGHENY LUDLUM

PLANT;    FLAT ROLLED PRODUCTS DIVISION

LOCATION: BRACKENRIDGE,  PA.
                                         PROCESS INFORMATION
      Products
          Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 ALLOY & STAINLESS
 STRIPS, SHEETS,
 PIPES,  TUBES
        CUPOLA

        EOF

        EAF

        BLOOMING MILL

        HOT STRIP MILI

        SHEET MILL

        PIPE & TUBING

        MILL
                                                2,860 (1977 USW
                                                membership)

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AIR COMPLIANCE STATUS
      Company
      Plant
Facilities
      Compliance Status
  Allegheny Ludlum
   Brackenridge,
   Pennsylvania
(Allegheny  County)
  Cupola
    (1)
                                             EOF SHOP
                                            (2 vessels)
                                               EAF
                                           (4 furnaces)
SIP violation on fugitives from
transfer of hot metal from
cupola to BOF charging ladle;
not yet under EPA NOV.

In violation due to fugitive
emissions from lance hole due  to
fume generated during making of
specialty steel; company is now
installing fugitive emissions
hoods for charging and tapping.

In compliance.
                                                                                                  i
                                                                                                 O

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WATER COMPLIANCE STATUS
Plant/Permit Number
Allegheny Ludlura
Urachenridge, PA
PA0013B20 . .
COMPLIANCE
STATUS
In Out
X

REASON FOR
MONCOMPLIANCB

RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
•
EXISTING
CONTROLS

c6::rL!ANCi7
SCHEDULE


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REGION:
III
COMPANY: Alleqheny-Ludlum

PLANT:
LOCATION: Steelton. Pennsylvania
                                          PROCESS INFORMATION
      Products
         Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
  NO INFORMATION

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WATER COMPLIANCE STATUS
Plant/Permit Number
Alleqheny-Ludlum
Steel ton, PA
PA0006J27
Armstrong Co.
• ~*
COMPL
STA
In
X
.IAMCE
TUS
Out

REASON FOR
NOMCOMPIIANCE
Adjudlcatory Hearing - Cor
effluent limitations
Hill have facilities'
constructed by 7/1/77
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
•
EXISTING
CONTROLS

cc:;rLiAticr
SCHEDULE


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REGION:	V
COMPANY:  Allied Chemical Corp.

PLANT:    Semet-Solvay Division

LOG AT I ON: Detroit. MI	
                                            PROCESS INFORMATION
      Products
Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 Coke, Coal Chem.
 Coke Plant
 (1 battery)
  1901
 1968 (oldest)
 1968 (newest)

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WATER COMPLIANCE STATUS
                                             MAJOR IRON AND STEEL FACILITIES
REGION V
Plant/Permit Number
Detroit, MI Area
Allied Chemical
Corporation
Detroit, MI
MI 0004430
COMPI
STl
In

,IANCE
ITUS
Out
X
REASON FOR
NONCOMPLIANCE
State moving on enforce-
ment action.
EPA issued NOV.
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED

EXISTING
CONTROLS
Coke plant not
meeting BPT.
•
COMPLIANCE
SCHEDULE
No information.
                                                                                                                          I

                                                                                                                         \n
                                                                                                                          i

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REGION:
II
COMPANY:  ALLIED CHEMICAL

PLANT:	

LOCATION:  TONAWANDA. N.Y.
                                          PROCESS INFORMATION
      Products
         Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
  COKE, COAL
  CHEMICALS
       COKE PLANT
       (2 BATTERIES)
       #1 SHUTDOWN
   1917
1962  (oldest)
1962  (newest)
                 3,280   (1976)
                                                                                                     ON
                                                                                                      t

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WATER COMPLIANCE STATUS
                                              MAJOR IRON AND STEEL FACILITIES
REGION II
Plant/Permit Number
Allied Chemical Co
Tonawanda, N.Y.
NY 0002399
COMF1
STt
In
X
,IANCE
kTUS
Out

REASON FOR
NONCOMPLIANCE
State administered permit
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Niagara River
Effluent limited
EXISTING
CONTROLS
Settling ponds,
with oil removal
COMPLIANCE
SCHEDULE
No additional controls
planned

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REGION:   y	

COMPANY:  Allied Chemical

PLANT:    Ironton Coke Plant

LOCATION: Ironton, OH	
                                           PROCESS INFORMATION
      Products
Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 Coke, Coal Chem.
 Coke Plant
(3 batteries)
  1917
 1942 (oldest)
 1955 (newest)
                                                                                                          00

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COMPLIANCE STMUS
                                            MAJOR IRON AND STEEL FACILITIES
ION
nt/Pcrmit Number
Allied Cham Coke
Iron ton, OH
OH0007579
COMF1
ST;
In
X
.IANCC | REASON FOR
,TUS I NONCOMPLIANCE
Out 1

Have Permit
Minor violations,
generally in compliance
Coke plant
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
Ohio River
EXISTING
CONTROLS
*
Have controls to
meet BPT
COMPLIANCE i
SCHEDULE
1

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REGION:
COMPANY; American Iron Works. Inc.

PLANT:	

LOCATION: Houston, TX	
                                          PROCESS INFORMATION
      Products
Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 NO INFORMATION
                                                                                                      8
                                                                                                       i

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WATER COMPLIANCE STATUS
                                                  MAJOR IRON AND STEEL FACILITIES
ION VJ-
nt/Pormit Number
American Iron
Works, Inc.
Houston, TX
TX0004898
COMF1
ST;
In

,IANC£
TUS
Out
X
RCASOI1 FOR
NONCOMPLIANCE
Failed to submit AOL of
7/1/77 submitted request
for permit modification
8/4/77
RECEIVING UATER
EFFLUCNT OR WATER
QUALITY LIMITED
Trinity & San Jacintc
Rivers
EXISTING
CONTROLS

COMPLIANCE
SCHEDULE


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REGION:   IV
COMPANY: Armco Steel
PLANT:   Ashland Works
LOCATION -.Ashland, KY
                                            PROCESS INFORMATION
*
Products
Plate, Hot Strip
Cold Sheet
Galvanized Sheet







Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Sinter Plant
Blast Furnace Shot
(2 furnaces)
EOF Shop
(2 vessels)
Slabbing Mill
Blooming Mill
Plate Mill
Hot Strip Mill
Cold Strip Mill


1958
> 1942 (oldest)
1963 (newest)


















2,400
5,600
6,670







3,616 (whole
plant - 1973)
3,654 (1977
USW Membership)






1
10
I

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AIR COMPLIANCE STATUS
      Company
   Plant
Facilities
     Compliance Status
   Armco Steel
    Corporation
Ashland, KY
Coke Plant
                                            Sinter Plant
                                              (1 line)

                                          Blast Furnace Shop
                                             (2 furnaces)
                                                 EOF
                                             (2 vessels)
None now; Armco wishes to build
2 battery plant to make up  for
deficient coke supply; in EPA
new source review now.

In compliance; venturi scrubber
in place.

In violation of Kentucky SIP
due to casthouse fugitive emis-
sions no NOV; no schedule or
equipment.

In compliance on stack; in
violation due to fugitive
emissions; on 1978 compliance
schedule.
                                                                                                   i
                                                                                                   to
                                                                                                   UJ
                                                                                                   i

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REGION:   VII
COMPANY:  Armco Steel
PLANT:    Kansas City Works

LOCATION;Kansas City, MO
                                             PROCESS INFORMATION
       Products
   Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD  Capacity
Estimated
Employment
 Bars, Rod, Wire,
 Galvinized Wire,
 Aluminized Wire,
 Nails, Staples,
 Barbed Wire, Woven
 Wire Fence, Track
 Spikes, Track Bolts,
 Nuts, Rivets, and
 Washers
     EAF
 (4 furnaces)
Blooming Mill


Billet Mill


Bar Mill


Rod Mill
                                        3,420
                                     4,200 (whole
                                      plant - 1973)

                                     2,324 (1977
                                     USW membership)

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WATER oiffi'LIANCE STATUS
Plant/Permit Number
ARHCO Steel Corp.
Kansas City, Ho.
HO 0004952
COMF1
STA
In
X
.IANCE
11)8
Out

REASON TOR
NONCOWLIANCE
Permit being modified by
State - considered In
compliance in the Interim
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Little Blue River,
Effluent Limited
EXISTING
CONTROLS
Lagooning By a ten
cotirtiANcr'
SCHEDULE
Future planned segrega-
tion of waste before
lagoons. Schedule will
be established in permit
modification

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REGION:  V
COMPANY: Armeo Steel
PLANT:   Hamilton Plant
LOCATION :New Miami Hamilton, OH
                                            PROCESS  INFORMATION
      Products
Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 Coke, Pig Iron
 Coke Plant
                   Blast Furnace She
   1928
                    1928
1959 (oldest)
1969 (newest)
   1,930
                                       2,560
 565 (whole plant)

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AIR COMPLIANCE STATUS
       Company             Plant             Facilities                Compliance Status ,


    Armco Steel          Hamilton            Coke Plant           Has to close in September 1976
     Corporation     (New Miami, OH)      (4 small batteries)       but Armco asked EPA to keep it      |
                                                                  open if "BACT" technology was in-   j
                                                                  stalled;  1977 tests indicated SIP
                                                                  violation so Armco told to be on
                                                                  1979 compliance schedule by EPA     i
                                                                  order.                              f


                                          Blast Furnace Shop       Top gas compliance only; in SIP
                                             (2 furnaces)          violation due to casthouse
                                                                  fugitives;  no NOV, schedule,        ;
                                                                  or  equipment.

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WATER COMPLIANCE STATUS
                                                    MAJOR IRON AND STEEL FACILITIES
       REGION
       Plant/Permit Number
COMPLIANCE
  STATUS
                              In
      Out
REASON FOR
NONCOHPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
        Armco Steel
        Hamilton,  Oil
        OII0009989
           1976-1977 Hlnter gas short-
           age required Coke plant...
           to remain open.  Company
           had planned to close down
           to achieve compliance
                                                                    Miami River
                                               Not meeting BPT
                                         Have ECSL extending be-
                                         yond 7/1/77.  Coke
                                         plant compliance date
                                         not established.

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REGION:   y
COMPANY:  Armco Steel




PLANT:    Middletown Works^



LOCATION:Middletown. OH
                                             PROCESS INFORMATION
Products
Hot Strips
Cold Sheet
Galvanized Sheet
Tin Sheet








Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(3 batteries)
Sinter Plant
(I line)
Blast Furnace Shoj
(2 furnaces)
EOF Shop
(2 vessels)
Open Hearth Shop
Continuous Caster
Slab Mill
Hot Strip Mill
Cold Sheet Mill
Tin Mill
Pipe & Tube Mill

1953

> 1953









1953 (oldest)
1953 (newest)











1,490
2,640
4,730
7,599
5,507




'


6,350 (whole
plant - 1973)










1
S

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COMPLIANCE STATUS
         Company
      Armco Steel
       Corporation
 Facilities
 Coke Plant
(3 batteries)
     Compliance Status
Two new batteries
compliance status
determined; older
violation; not on
Armco not willing
ment now.
being debugged;
still to be
battery in SIP
a schedule and
to put in eqijip-
                                               Sinter Plant
                                                 (1 line)
                      Windbox exhaust is controlled by
                      a malfunctioning wet scrubber;
                      compliance status not known due
                      to variabilities in emissions.
                                            Blast Furnace Shop
                                               (2 furnaces)
                      In SIP violation due to casthouse
                      fugitives;  no NOV issued.
                                                   BOP Shop
                                                  vessels)
                      In compliance at stack but in SIP
                      violation due to fugitive; there
                      is some fugitive equipment in
                      place but no schedule for
                      compliance.

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WATER COMPLIANCE STATUS
                                                   MAJOR  IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR'
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      Armco Steel
      Middletown, Oil
      0110009997
            Under Review.  Does not
            have val^d issued permit.
            Show cause order 8/25/77
            because haven't met BPT at
            Coke plant.;
                                                                   Miami  River
                                               Not meeting BPT
                                               Problem in Coke
                                               plant
                                         Compliance Scheduled
                                         5/1/80

-------
REGION:   III & V
COMPANY: Armco Steel
PLANT:   Butler Works
LOCATION ;Butler,  PA & Zanesville, OH
                                            PROCESS INFORMATION
      Products
 Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Hot Strip, Cold
 Sheet
   EAF
(3  furnaces)
                   i)ntinuous Casting


                    Hot Strip Mill


                    Cold Sheet Mill
                                       2,500
                                  3,000 (whole plant)

-------
VKSER. COMPLIANCE STAUJS
\lfel
Plant/Permit Number
Armco Steel,
Duller
Butler, PA
PA0006J4J
C011PI
STA
In
X
.IANCR
,rus
Out

REASON FOR
NOHCOMTLIANCE
Start-up
AOL 7/20/77
RECEIVING WATER
EFFLUENT Olt HATER
QUALITY LIMITED
•
EXISTING
CONTROLS
Electric Arc AOL
Finishing 7/20/77
COnPLIAIiCIT
SCHEDULE
•
                                                                                                                     I
                                                                                                                     °f
                                                                                                                     of

-------
TOMER COMPLIANCE STATUS
Plant/Pormit Number
Armco Sleol
Zanesvllle, OH
0110006353
COttPl
S17
In
X
.IACCC
iTUS
Out

REASON ron
MOilCOMPLIANCE
Have Permit
In cotnpllanca
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
Mohican River a
tributary to
Husklngum River
EXISTING
CONTROLS
Meeting BPT
co::PLiANcr;
SCHEDULE
•

-------
REGION;  VI
COMPANY: Armco Steel




PLANT:   Houston  Works



LOCATION afouston. TX
                                            PROCESS INFORMATION
Products
Bars, Structural
Shapes, Plates,
Pipe












Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
Sinter Plant
Blast Furnace
EAF
Blooming Mill
Billet Mill
Structural Mill
Bar Mill
Plate Mill
Slab Mill
Wide Flange
Beam Mill
Pipe Mill


1943
1944












1953 (oldest)
1968 (newest)












1,045
1,360
2,200
5,000











3,100 (whole plant)
2,509 (1977 USW
membership)










1
VI
i

-------
AIR| COMPLIANCE STATUS
             Company
      Plant
 Facilities
     Compliance Status
          Armco  Steel
           Corporation
Houston,  Texas
   Works
 Coke Plant
(2 batteries)
                                                  Sinter Plant
                                                   (2 lines)

                                                Blast Furnace Shop
                                                  (2 furnaces)
                                                      GAP
                                                  (4 furnaces)
In compliance with Texas re-
quirements, well equipped with
pushing shed/wet ESP, combustion
stack ESP, good door control and
new larry car.

In compliance with wet scrubber.
                                           Top gas control  only;  no casthouse
                                           fugitive control equipment;  status
                                           unknown.

                                           In compliance with new whole
                                           building evacuation baghouse  •    :
                                           system.                           '•

-------
.COMPLIANCE STATUS
Plant/Permit Number
Artnco Steel Corp.
Houston, TX
TX0008524
COMF1
ST;
In
X
,IANCE
kTUS
Out
-
REASON FOR
NONCOMTLIANCB
•
RECEIVING HATER
EFFLUENT OR WATRR
QUALITY LIMITED

EXISTING
CONTROL

CGtlPLIANCr
SCHEDULE

                                                                                                                  VI
                                                                                                                   I

-------
REGION:
IX
COMPANY:  Bethlehem Steel Corp

PLANT:    South San Francisco

LOCATION: South San Francisco,  Ca
                                           PROCESS INFORMATION
      Products
           Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
  Structural

  Bar
        Hot Rolling
                                                   223 (1977 USW
                                                   membership)

-------
WATER COMPLIANCE STATUS
Plant/Permit Number
Bethlehem Steel
Corp.
So. San Francisco,
CA
CA0005762
COMF1
STA
In
X
.IANCE
iTUS
Out

REASON FOR
NOMCOMPLIANCE
• *
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
San Francisco Day
EXISTING
CONTROL
Steel Finishing t
Hot Rolling
COMPLIANCE
SCHEDULE


-------
REGION:   V	



COMPANY:  Bethlehem Steel Corp



PLANT:    Burns Harbor Plant



LOCATIONcWestchester Township. IN
                                              PROCESS  INFORMATION
Products
Sheared Plate
Hot Strip
Sheet - Cold
Reduced
Sheet - Tin
Sheet - Temper




Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
( 2 batteries)
Sinter Plant
(1 line)


Blast Furnace
(2 furnace)
BOF (2 vessels)
Hot Rolling
Continuous Pick-
ling (2 line)
Tin Mill
4
1969



1969 and 1972





1969 (oldest)
1972 (newest)









6,670
6,000


10,500
12,050




6,000 (Total
Plant 1973)
4,962 (1977 USW
membership)







fc
i

-------
AIR COMPLIANCE STATUS
       Company
     Plant
Facilities
Compliance Status
    Bethlehem Steel
     Corporation
Burns Harbor, IN    .Coke Plant  -
                    (2 batteries)
                    In violation of SIP; NOV issued;
                    no schedule/ State order may be
                    disapproved by Region V; BSC is
                    installing pushing equipment on
                    1978 schedule, however.  Problems
                    are doors and charging.
                                              Sinter Plant
                                                 (1 line)
                                         In compliance with emission
                                         standard.
                                            Blast Furnace Shop
                                                (2 furnaces)
                                         In violation due to fugitives
                                         from Blast F.urnace casthouse.
                                         No NOV issued; no schedule;
                                         top gas cleaning in compliance.
                                                   BOF
                                                (2 vessels)
                                         In compliance on primary
                                         emissions; in violation on
                                         fugitives; NOV but no schedule
                                         yet; BSC put in reladling hood/
                                         baghouse but problem exists on
                                         charging and tapping emissions,
                                         company was to add third vessel
                                         in expansion program.

-------
WATER COMPLIANCE STATUS
Plant/Permit Number
Bethlehcni Steel
Burns Harbor, IN
IN0000175
COMPLIANCE
STATUS
In Out
X

REASON FOR
HONCOMPLIANCB
Have permit
In compliance
RECEIVING MATER
EFFLUENT OR WATER
QUALITY LIMITED
Burns Ditch I
Lake Michigan
EXISTING
CONTROLS
Have controls to
meet BPT
CO.VrLIANCIT'
SCIIFDULE
•

-------
REGION:    HI
COMPANY:  Bethlehem Steel Corp.
PLANT:    Sparrows Point Plant
LOCATION: Sparrows Point, Maryland
                                             PROCESS INFORMATION
Products
Coke, Coal Chemical

Pig Iron

Rods
Bars

Skelp

Universal Plate
Hot Strips

Sheets-Cold Reduced
-Tin
-Galvanized
-Galvanized &
aluminized

Pipe

Wire, Nails

Flanges & Spun Heads




Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(12 batteries)

Sinter Plant
(1 line)
Blast Furnace Shof
(8 furnaces)

BOF Shop
(2 vessels)
Open Hearth Shop
(4 furnaces)

Blooming Mill

Slabbing Mill

Billet Mill

Rod & Wire Mill

Plate Mill-Sheare
-univer
Hot Strip Mill
Cold Sheet Mill
Tin Mill
Pipe Mill
1920




Late 1800's















d
sal




1941 (oldest)
1969 (newest)



1928 (oldest)
1959 (newest)




















9,801



12,200

19,040


9,167
10,822
















22,625 (total
plant - 1973)


13,486 (1977
USW Membership)



















I
_K
*

-------
AIR COMPLIANCE STATUS
         Company
      Plant
Facilities
Compliance Status
      Bethlehem  Steel
       Corporation
Sparrows Point,  MD     Coke Plant
                    (12 batteries)
                                               Sinter Plant
                                                (1 strand)
                                            Blast Furnace Shop
                                               (8 furnaces)
                    There is no SIP due to 1972§307
                    challenge to original plan;
                    Negotiations since 1974 have
                    led to new 1977 Maryland
                    regulations which are before   ,
                    Region III for review;
                    Regulations are reasonably
                    tight except for fugitive
                    emissions which language
                    is vague; therefore, EPA
                    may not approve.
                                                    BOF
                                                 (2 vessels)
                                             Open Hearth Shop
                                                (4 furnaces)
                                                                                                   t

-------
WATER COMPLIANCE STATUS
                                               MAJOR IRON AND CTEEL FACILITIES
  REGION
  Plant/Permit Number
    Bethlehem Steel
    Corp.
    Sparrows Pt. Mill
    MD0001201
COMPLIANCE
  STATUS
 REASON FOR
 NONCOMPLIANCS
I RECEIVING WATER
 EPFLUCNT Oil WATER
I QUALITY LIMITED	
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Under Enforcement Review
  Patapsco River
  Largest Integrated
    Mill in U.S.
  Hot c Cold Rolling*
  Portion of Pickling
  and cooling -
  receive terminal
  treatment - in
  B.F. 1/2/ in.
                                                                     B.F. six out will be
                                                                       replaced by new furna
                                                                                4/1/79
                                                                     Coke Works-completion '
                                                                               11/1/77
                                                                     Sulfuric Acid liquor
                                                                     regeneration 9/1/80
                                                                                                                             NJ1
                                                                                                                              I

-------
REGION:	TT
COMPANY:  Bethlehem Steel Corp.
PLANT:    Lackawanna	
LOCATION :Lackawanna,  N.Y.
                                             PROCESS  INFORMATION
Products
Rails
Structural
Bar
Sheets
Galvanized Sheet



Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(8 batteries)
Sinter Plant
(2 lines)
Blast Furnaces
(5 furnaces)
BOF (3 furnaces)
Hot Rolling
Cold Reduction
Continuous Pick-
ling (3 lines)

1924







1953 (Oldest)
1970 (Newest)

1965 (Oldest)
1975 (Newest)





8,140
4,000
12,500
14,400




9500 (Total Plant,
1973)
8,728 (1977 USW
membership)





%

-------
AIR-
COMPLIANCE STATUS
          Company
                              Plant
 Facilities
    Compliance Status
       Bethlehem Steel
           Corp.
                           Lackawanna
 Coke Plant
(8 batteries)
 6 shut down
 2 operating
                                                 Sinter Plant
                                                  (2 lines)
                                                 Blast Furnaces
                                                  (5 furnaces)
                                               3 to be shut down
                                                 (3
                                                  BOF
                                                 furnaces)
Two operating batteries in
violation of SIP.  Scrubber
equipped larry car on 19
battery.  New stage charge    (
equipped larry car installed
on 16 battery August 1977.
However, in violation on every-
thing.  NOV issued; schedule
still being negotiated.

Two sinter lines will continue
to run. Compliance schedule
which will probably be signed
by BSC to require installation
                                                                     of WESP's for
                                                                     emissions;  on
                                                                     July 1,  1979;
                                                                     June 1,  1980.
                                                                               windbox  and  cooler
                                                                               Bast Strand  by
                                                                               on West  Strand  by
                     In violation of SIP;  top gas
                     cleaning  only;  NOV issued for
                     casthouse;  no schedule yet.

                     In violation df SIP;  no NOV
                     issued  yet.

-------
WATEft COMPLIANCE STATUS
      Plant/Permit Number
COMPLIANCE
  STATUS
 In | Out
REASON FOR
HOIICOMPLIAHCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
co::rLiA»ci7
SCHEDULE
         Dethlchera Steal,
         Corporation
         Lackawanna, H.Y.
         NY 000136B
             Adjutllcatory Hearing
             Settled  - Enforcement
             Compliance Schedule Letter
             (ECSL) prepared, stipula-
             tions not yet signed
                          Dlasdell Creek and
                          Smokes Creek. Efflu-
                          ent 111Itcd, except
                          thermal water qual-
                          ity limitation
                     Filter plant,
                     thickeners, preci-
                     pitation, deep well
                     Injection
                    Schedule not  finalized
                    yet, stipulation call
                    for cooling towers and
                    waste reclrculatlun  1H
                    years after signatures.

-------
REGION:   III
COMPANY:  Bethlehem Steel Corp.
PLANT:    Bethlehem  Plant
LOCATIONrBethleheiri. Pa	
                                             PROCESS INFORMATION
J
Products
Structural
Bars






Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Ovens
(4 batteries)
Sinter Plant
(4 lines)
Blast Furnace
Shop
BOF Shop
(2 Vessels)
EAF (5 Furnaces)
Hot Rolling

1914

1857




1953 (oldest)
1976 (newest)






5,840

10,600
8,663
900


14,300 (Total
Plant, 1973)
8,414 (1977 USW
membership)




4

-------
AIR COMPLIANCE STATUS
         Company
    Plant
 Facilities
      Compliance Status
      Bethlehem Steel
       Corporation
Bethlehem,  PA
 Coke  Ovens
(4  batteries)
                                               Sinter Plant
                                                 (4 lines)
                                            Blast Furnace Shop
                                               (5 furnaces)
                                                BOF Shop
                                                (2 vessels)
                                                   EAF
                                                (5 furnaces)
In violation of SIP? NOV
issued; one new battery (1976)
properly equipped but in SIP
and Pennsylvania regulation
violation;  other 3 batteries
on pushing  compliance schedule
through 1979; still need to
resolve coke plant emissions
from doors, charging, and stacks;
In compliance on coke-oven
gas SO- limits.

In marginal SIP violation
on windbox exhaust; NOV issued;
State in negotiations on
upgrading windbox ESP.

In SIP violation; NOV issued;
BSC/PA negotiations are ongoing
on schedule for control of one
operating and 2 possibly-to-be-
operated furnaces.  Issues are
the schedule and whether one
dormant furnace is new source;
top gas compliance.

Compliance on primary exhaust
and violation on fugitive;
company on 1978 State com-
pliance schedule; under EPA
NOV as well; EPA will deter-
mine status after latest
schedule is completed.
                              •
In compliance (whole
building evacuation).

-------
    WATER COMPLIANCE STATUS
Plant/Permit Number
Bethlehem Steel
Corp.
Bethlehem, PA
PA0011
4
COtlPI
517
In

,IANCE
trus
Out
X
REASON FOR
MONCOMPLIANCB
Concent Decree
July 79 anticipated
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Lehlgh River
EXISTING
CONTROLS
B.P. - In
Steel Prod. - In
Part of Finishing
- In
corirLiANci:'
SCHEDULE
Coke-need to Install
Amonnla still
Hot Rolling - out
Pickling - out
I  I

-------
REGION:
           III
COMPANY: Bethlehem Steel Corp.
PLANT: Johnstown Works	
LOCATION;  Johnstown.  Pa.
                                             PROCESS INFORMATION
Products
Bars
Rod
Wheels (#1 & #2)
Sheared Plate
Universal Plate



Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant (Frankl
1 remaining batter
Sinter Plant
(1 line)
Blast Furnace
Shop (1 furnace)
Open Hearth Shop
(4 furnaces)
Hot Rolling Mill

in) 1948
y
1958



1948
1952




1,500
2,683
5,200
7,013


7,500 (whole
plant - 1976)
8,216 (1977
USW Membership)



1
Ml
i

-------
-II
 AIR COMPLIANCE STATUS
           Company
     Plant
Facilities
      Compliance Status
        Bethlehem Steel
         Corporation
Johnstown Works
     PA
Coke Plant
(1 battery)
                                                  Sinter Plant
                                                   (1  line)
                                              Blast Furnace Shop
                                                 (1 furnace)
                                              Open Hearth Shop
                                                (4 furnaces)
In SIP violation and under
NOV; State/EPA/BSC negotiation
of July 1977 allows company to
operate battery for two years
with company to: (1) stage
charge, (2) retrofit an avail-
able push control car to No. IB
battery, (3) meet all Pennsylvan
operational and maintenance
requirements; BSC gets to defer
coke-oven gas desulfurization
equipment installation.

In SIP violation and under NOV;
will operate for 2 years in  •
violation but with new wet ESP
on half of gas stream (that
portion in compliance) and other
half of flow with old ESP contrc
only; also will regulate feed
materials to reduce emissions.

Top gas compliance but in viola-
tion on casthouse emissions.
BSC gets to defer equipment in-
stallation for two years as a
result of July 1977 agreement.

In SIP violation; on schedule
to close by 1978.
                                                                                                   I
                                                                                                  VI

-------
WATER COMPLIANCE STATUS
Plant/Permit (lumbar
Bethlehem Steel
Corp.
Johnstown, PA
PA0002992
CO.MPI
ST;
In
•
,IANCC
ITUS
Out
X
REASON FOR
HOt (COMPLIANCE
Portion shut down due to
flooding. '
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED

EXISTING
CONTROLS
Integrated Hill
Rolling 1/2 In.
COVPLIANCIT
SCIUXULC
Coke-In progress
Cold Finishing - out
Anticipate AOL 1/1/78

-------
REGION:
           III
COMPANY:   Bethlehem Steel Corp

PLANT:
Lebanon Plant
LOCATION:  Lebanon, Pa.
                                            PROCESS  INFORMATION
      Products
            Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
  Bar

  Miscellaneous:

  produces full line
  of industrial
  fasteners
         Hot Rolling
                                                                                                       \n
                                                                                                       NJ1
                                                                                                         i

-------
tiKTER COMPLIANCE STATOS
Plant/Permit Number
Bethlehem Steel
Corp.
Lebanon. PA
PA0008210
j *
COMPl
ST«
In
X
.IANCE
kTUS
Out

REASON FOR
NONCOMPLIANCB
Anticipate Compliance by
9/1/77
Equipment Delivery
RECEIVING WATER
EFFLUENT OR. WATER
QUALITY LIMITED
•
EXISTING
CONTROLS

conrLiAiicrr
SCHEDULE
Finishing Mill

-------
REGION:
          TTT
COMPANY ;  Bethlehem Steel Corp.

PLANT:	

LOCATION: steelton. PA	
                                            PROCESS INFORMATION
      Products
   Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
    Rails, Bars,
    Welded Pipe
EAF's  (5)

Blooming Mill

Rail Mill

Bar Mills (2)

Pipe Mill
                                  4,000*
                                                                          Estimate
                                 2,689 (1977 USW
                                 membership)
                                                                                                         I
                                                                                                        Ml

-------
WATER COMPLIANCE STATUS
Plant/Permit Number
Bethlehem Steel
Corp.
Steelton, PA
PA0008303
COUP I
ST:
in

,IAttCE
a us
Out
X
REASON FOR
NOtlCOMPLIAHCE
Anticipate Compliance
Nov 77
Equipment Delivering
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
Susquehenna River
EXISTING
CONTROLS
•
SCHEDULE


-------
REGION:
III
COMPANY:   BORG-WARNER
PLANT:  FRANKLIN STEEL DIVISION
LOCATION: FRANKLIN, PA.
                                         PROCESS  INFORMATION
      Products
           Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
CARBON STEEL BARS
- HOT ROLLED
- REINFORCING
- LIGHT SHAPES
FENCE POSTS
         BAR MILL
                                                                            350  (1977 USW
                                                                            membership)

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND  STEEL FACILITIES
REGION HI
Plant/Permit Number
Borg-Warner Corp.
Franklin, PA
PA0002801
COMPI
ST/
In
X
.IANCE
kTUS
Out

REASON FOR
NONCOMPLIANCE

RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED

EXISTING
CONTROLS
Finishing Mill
No Discharge
COMPLIANCE
SCHEDULE

                                                                                                                           O
                                                                                                                           I

-------
REGION:    n	

COMPANY: Caribe Steel and Tubing

PLANT:	

LOCATION: Puerto Rico
                                          PROCESS INFORMATION
      Products
Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
          NO INFOFMZTION

-------
   WATER COMPLIANCE STATUS
                                           MAJOR  IRON AND STEEL FACILITIES
GION II
ant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
        I
        i
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
 Caribe Steel and
 Tubing
 Puerto Rico
 PR 0021229
             Show cause order being
             issued (Caribe  Steel "pur-
             chased plant  from Phelps
             Dodge  within  the past
             year)
                          Unnamed ditch  to
                          Caribbean
                          Effluent limited
                      None for process
                      wastes - Cooling
                      towers for cooling
                      water
                     Mechanical descalir,
                     and reduced flow pi
                     January 1978 deadli
                     requested by compar
                     EPA response pendin
                     show cause results

-------
REGION:
COMPANY:  CARPENTER TECHNOLOGY

PLANT:    BRIDGEPORT PLANT

LOCATION: BRIDGEPORT, CONN.
                                          PROCESS INFORMATION
      Products
  Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
ALLOY & STAINLESS
BAR & RODS
EAF (2)

ARGON - OXYGElv

DECARB (1)

BLOOMING MILL

BAR & ROD MILI
                                400
                                 550 (1977 USW
                                 membership)

-------
WATER COMPLIANCE STATUS
                                                  MAJOR IRON AND STEEL FACILITIES
     REGION I
     Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
     Connecticut:

     1. Carpenter Techno-
        logy
        Steel Division
        CT0003042
                                       Quinnipiac Rivers t
                                       Western Connecticut
                                       Coastal

-------
REGION:
III
COMPANY;  CARPENTER TECHNOLOGY CORP.

PLANT:	READING PLANT

LOCATION: READING. PA.
                                          PROCESS INFORMATION
      Products
           Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 ALLOY, STAINLESS
 BARS, BILLETS,
 WIRE, STRIP
       ;  EAF (5)

         VACUUM
          INDUCTION (2

         CONSUMABLE
          ELECTRODE (1

         ELECTRO SLAG

         REMELT (2)

         ARGON -

         OXYGEN
          DECARB (1)

         COGGING MILL

         BAR MILLS

         COMB.  BAR,
          ROD & STRIP

         COLD STRIP
          MILL

         FORGING
          EQUIPMENT
                                 3)
                                  350
                                                                                                    Ml
                                                                                                     I

-------
WATER COMPLIANCE STATUS
                                                 MAJOR inON AND STEEL FACILITIES
ION
nt/Pcrmit Number
Carpenter Tech.
Reading, PA
PA0013129
COM PL
STA
In
X
IANCC
TUS
Out

REASON FOR
NONCOMPLIANCE

RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Delaware River -
Schuylkill
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
Speciality Steel Co
Integrated Mill

-------
REGION:
           VTTT
COMPANY:    CF&I STEEL CORP.

PLANT:     PUEBLO PLANT

LOCATION:  PUEBLO. COLORADO
                                          PROCESS INFORMATION
      Products
   Facilities
Originally
Construebed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 COAL CHEMICALS,
 PIG IRON,  TUBES,
 RODS,  STRUCTURAL
 SHAPES,  PLATES -
 UNIVERSAL,  RAILS,
 TRACK SPIKES,
 BARS,  PIPE,  WIRE,
 GALV.  WIRE,  NAILS
 STAPLES,  BARBED
 WIRE,  FENCING,
 WIRE & STRAND,
 UTILITY STRAND,
 GALVANIZED STRIP,
 COLD SHEET
 COKE  PLANT

 BLAST FURNACES

 SINTER PLANT

 BOF
r
 EAF

 BLOOMING  MILL

 RAIL  MILL

 STRUCTURAL
  SHAPES

 BAR MILL

 ROD MILL

 PIPE  MILL

 WIRE  MILL
                                                  Approx. 8,000
                                                  (Whole Plant -
                                                  1976)

                                                  4,332  (1977 USW
                                                  membership)

-------
AIR COMPLIANCE STATUS
       Company
       Plant
 Facilities
      Compliance Status
    CF & I Steel
Pueblo,  Colorado
 Coke  Plant
(3 batteries)
                                             Sinter Plant
                                              (2 lines)
                                           Blast Furnace Shop
                                               (2 furnaces)
                                              BOF Shop
                                             (4 furnaces)
                                             EAF Shop
                                            (4 furnaces)
In SIP violation due to
pushing and door leaks;
on State compliance
schedule for December 1979;
EPA is in litigation to
achieve federally enforce-
able schedule.

In SIP violation on main
exhaust; under State variance
until November 1977; no
schedule at present.

In violation of SIP due
to casthouse fugitive
emissions under NOV; no
equipment or schedule.

In SIP violation due to
stack and fugitive emissions;
on 1979 State compliance
schedule; EPA in litigation
to achieve federally
enforceable schedule.

Compliance.

-------
WATER COMPLIANCE STATUS
Plant/Permit Number
CF&I Steel
Pueblo, CO
C00000621
COKPLIAMCB
STATUS
In | Out
X

REASOII FOn
HONCOMPLIANCE
Old Permit still In force
State issued Permit 2/77
undor Adjudication
RECEIVING WATCR
EFFLUENT on UATCR
QUALITY LIMITED
Sand Creek at con-
fluence with
Arkansas River
EXISTING
CONTROLS
Meeting BPT levels
from lagoons
COMPLIANCE
SCHEDULE

                                                                                                                     >0
                                                                                                                      I

-------
REGION:
IV
COMPANY;   CHATTANOOGA COKE & CHEMICAL CO.

PLANT:	

LOCATION:  CHATTANOOGA, TENN.
                                         PROCESS INFORMATION
      Products
          Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
COKE, COAL
CHEMICALS
         COKE PLANT
         (2 BATTERIES)
                                                110  (1977 USW
                                                membership)

-------
WATER COMPLIANCE STATUS
                                                MAJOR IRON AND STEEL FACILITIES
GION
ant/Permit Number
Chattanooga Coke &
, Chemical Co.
, Chattanooga, Tn.
, TN 0001635
COMPI
ST!\
in
,IAtlCE
TUS
Out
X
REASON FOR
NONCOMPLIANCC
Adjudicatory Hearing
Pending, permit being re-
issued, modifications and
adjudications unresolved
RECEIVING WATER
EFFLUENT OK WATER
QUALITY LIMITED
Chattanooga Creek
WQL
EXISTING
CONTROLS
Oil/Hater separa-
tors, not suffici-
ent to meet limits
COMPLIANCE
SCHEDULE
Future control^ pending
resolution of permit.

-------
REGION:
COMPANY;  COPPERWELD STEEL CO.


PLANT:  COPPERWELD SPECIALTY STEEL CO

LOCATION:  WARREN,  OH.
                                         PROCESS INFORMATION
      Products
 Facilities
Ongznally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
  TUBE ROUNDS,
  BARS - HOT
         ROLLED

       - COLD
         FINISHED
EAF (7)
          \
BLOOMING MIL
          t
          l

BAR MILL



           \
                                2,534

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOHPLIANCB
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      Copperweld Steel
      Company
      Warren, Oil
      0110011207
            Failed to install treat-
            ment  facilities.
                          Mahoning River
                          H.Q.L.
                     No controls in or
                     under construction
                     to meet BPT.
                    No agreement reached
                    as result of Third
                    Circuit Court rever-
                    sal of Mahoning/
                    Train case.

-------
REGION:
II
COMPANY:   CRUCIBLE, INC.

PLANT;    SPECIALTY METALS DIVISION

LOCATION: SYRACUSE, NEW YORK
                                          PROCESS INFORMATION
      Products
 WIRE RODS,
 FORCINGS,
 TOOL STEEL,
 STAINLESS  WIRE,
 BARS - HOT &
 COLD ROLLED
           Facilities
EAF (5)

ELECTRICAL
 INDUCTION  (]])

VACUUM
 INDUCTION  (JJ)

VACUUM
 ELECTRODE

ARC
 REMELTING  (1

BILLET MILL

BAR MILL

ROD MILL

JOBBER MILL

ROD & BAR MIljL

WIRE DRAWING
 FORGE
                  Originally
                  Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
                                                                             1,681  (1977
                                                                             USW membership)

-------
WATER COMPLIANCE STATUS
                                                 MAJOR IRON AND STEEL FACILITIES
RCGION II
Plant/Permit Number
Crucible Inc. ,
Special Metals
Division
Syracuse, N.Y.
NY000082S
COMPLIANCE | REASON FOR ' . , •';
STATUS . 1 NONCOMPLJANCE
In 1 Out 1 ' ;
X
^ *
RECEIVING WATER EXISTING COMPLIANCE
EFFLUENT OR HATER ';', CONTROLS SCHEDULE
QUALITY LIMITED '.
•
Trib. of Oswego
River
t

-------
AIR COMPLIANCE STMIIS




      Company


   Crucible  Steel
   Plant
 Midland,  PA.
(Western,  PA.)
    Facilities
    Coke Plant
   (3 batteries)

Blast Furnace Shop
  (2 furnaces)

    EOF Shop
   (2 vessels)
      Compliance Status
All in SIP violation and without
equipment for compliance.

   Coke charging, pushing,
   COG equipment

   Casthouse controls

   EOF fugitive hood

NOV's issued for all the above
and EPA/Company/PA. negotiations
under way.

-------
WATER COMPLIANCE STATUS
Plant/Permit Number
Crucible, Inc.
Midland, PA
PA00057S4

COMPLIANCE
STATUS
in | Out




X



REASON FOR
NOIJCOMPLIANCE
Adjudication Pending
ESCL Requested
Municipal tie-in not
Available
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED



•
EXISTING
CONTROLS
.



                                                                                                           COMPLIANCE:
                                                                                                           SCIICOULE
                                                                                                           Integrated Alloy t
                                                                                                             Stainless Steel
                                                                                                           Coke-go to municipality
                                                                                                             when available
                                                                                                           D.F.         out
                                                                                                           Steelmaking  out
                                                                                                           Finishing    out   '

-------
REGION:   V	

COMPANY:  Cyclops Corporation

PLANT:    Pupire-Detroit Steel Division

LOCATION: Mansfield, OH
                                             PROCESS INFORMATION
       Products
   Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 Hot Strips
 Sheets-Cold & Hot
        Reduced
Open Hearth Shop
  (5 furnaces)

     EAF
 (2 furnaces)

    ADD
 (1 furnace)

Hot Strip Mill

Cold Sheet Mill
                                         2,650


                                         1,200
                                  1,400  (1977 USW
                                  membership)

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
 REASON FOR
 NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Ohio
       Empire - Detroit
       Steel
       Mansfield,  OH
       0110006840
Have permit.  HOY  issued
                                        Mohican River  a
                                        tributary  to
                                        Muskinguro  River
                                                                                        Not meeting BPT.

-------
REGION:   V
COMPANY:  Cyclops Corporation

PLANT;    Empire-Detroit Division Portsmouth Plant

LOCATION;New Boston, OH

                                              PROCESS  INFORMATION
       Products
    Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 Coke, Coal Chem.,
 Pig Iron, Carbon
 Steel, Sheets and
 Str ips
    Coke Plant

ilast Furnace Shop
  (2 furnaces)

Dpen Hearth Shop
  (5 furnaces)

alabbing-Blooning
         Mill

Cold Sheet Mill
  1953
                      1,145

                      2,000


                      2,650
                                                     1,029 (1977 USW
                                                     membership)
                                                                                                              I
                                                                                                             Op
                                                                                                              i

-------
WATER COMPLIANCE STATUS
                                                   MAJOR ;ROH AND 8TBEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Empire-Detroit
       Steel Division
       Cyclops Corp.
       Portsmouth,  Oil
       OH0006068
            Failed  to  install treat-
            ment  facilities
                                                                  Ohio River
                                                Not meeting BPT
                                         No agreement reached.
                                         Don't expect com-
                                         pliance for 2 or 3
                                         years.
                                                                                                                                     I
                                                                                                                                    ff

-------
REGION:
COMPANY:  Cyclops Corporation

PLANT;    Qnpire-Detroit Steel Division

LOCATION :Zanesville, OH
                                           PROCESS  INFORMATION
      Products
Facilities
Originally
Constructed
 Last
Rebuild
Production      Estimated
TPD Capacity	Employment
 NO INFORMATION
                                                                                                        I

                                                                                                       °°i
                                                                                                       U-l

-------
WATER COMPLIANCE STATUS
                                                 MAJOR IHOM AND STEEL FACILITIES
REGION
Plant/Permit Number
Empire - Detroit
Steel Cyclops
Corp.
Zanesville, OH
0110004190
COM PI
ST,1
In
X
.IANCC
TUS
Out

REASON FOR
NONCOMPLIANCE
Have Permit
Small plant in Compliance
RECEIVING I/ATE R
EFFLUENT OR WATER
QUALITY LIMITED
fianduaky to Cuyahoga
River
EXISTING
CONTROLS
i *
Meeting BPT
COMPLIANCE
SCHEDULE

                                                                                                                             I
                                                                                                                            £

-------
REGION:
III
COMPANY:  CYCLOPS, CORP.

PLANT;   UNIVERSAL - CYCLOPS SPECIALTY STEEL DIVISION  -
         BRIDGEVILLE PLANT
LOCATION:  BRIDGEVILLE, PA.

                                          PROCESS INFORMATION
      Products
           Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 STAINLESS  & HEAT
 RESISTING  STEELS,
 HIGH  SPEED
 STEELS,  TOOL &
 DIE STEELS, HIGH
 TEMP.  HIGH
 STRENGTH STEELS,
 ELECTRICAL,
 MAGNETIC,  &
 ELECTRONIC METALEj
 IN FORM  OF:
  BILLETS
  PLATE
  SHEET
  STRIP
 HOT ROLLED & COLE
 FINISHED BAR &
 WIRE,  SPECIAL
 SHAPES
         EAF (3)

         VACUUM ARC

         REMELT (2)

         VACUUM
          INDUCTION

         ELECTROSLAG
          (1)

         BLOOMING MILI

         BAR MILL

         ROD MILL

         STRIP MILL
                                    292
                                904  (1977 USW
                                membership)
                                                                                                     I
                                                                                                    Oo
                                                                                                    Ml
                                                                                                     I

-------
WATER COMPLIANCE STATUS
                                                 MAJOR IRON AND STEEL FACILITIES
ION HI
nt/Pcrmit Number
Cyclops, Corp.
Bridgcville, PA.
PA0003603
COMPI
ST;
In
X
,IANCE
LTUS :
' Out ' '

REASON FOR ,
NONCOMPLIANCE ', ,
" ' 1 \

RPCEIVING HATER
EFFLUENT OR HATER ,
QUALITY LIMITED .
Ohio River
EXISTING
CONTROLS
^
COMPLIANCE
SCHEDULE
Finishing Mill
Speciality Steel

-------
REGION:   III
COMPANY: Cyclops Corporation

PLANT:   Pittsburgh Sheet Department

LOCATION:Pittsburgh, PA
                                           PROCESS  INFORMATION
      Products
  Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 Hot & Cold Sheet
Sheet Mill
                                                                                         350 (1977 USW
                                                                                         membership)

-------
WATER COMPLIANCE STATUS
                                                 MAJOR IRON AND STEEL FACILITIES
;ION III
int/Permit Number
Cyclops, Corp.
Pittsburgh, PA
PA0003620
COMPJ
ST;
In
X
,IANCE
iTUS
Out

REASON FOR
NONCOMPLIANCE
Revision Request
EPA Approved, Pending
State
RECEIVING WATER
EFFLUENT OR WATER •
QUALITY LIMITED '
Monongahela River
EXISTING
CONTROLS
/
COMPLIANCE
SCHEDULE
i
Speciality Steel

-------
REGION:
II
COMPANY:  ponney-Hanna Coke Corporation

          Buffalo Coke Plant
PLANT:
LOCATION: Buffalo, New York
                                            PROCESS INFORMATION
      Products
           Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Coke, Coal Chemicals
           Coke Plant
          (3 batteries)
                                   UNKNOWN
                                   279  (1977 USW
                                    Membership)


-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AN.D STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE.
SCHEDULE
       Donnec-Ilanna Coke
       Corp.
       Buffalo, N.Y.
       NY0003310
            Met July 1, 1977, pon-
            straction date, but have
            suspended solids violar-
            tions.
                          Buffalo River
                          Effluent limited,
                          except thermal H.Q,
                          limitations
                      Lime injection
                      diffusers for
                      cooling, and'
                      settling basins.
                     No future control
                     needed for BPT.

-------
REGION:
III
COMPANY:   EDGEWATER CORP.
PLANT:     OAKMOUNT DIVISION
LOCATION:  OAKMOUNT, PA.
                                          PROCESS INFORMATION
      Products
         Facilities'
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
FORGED & ROLLED
SEAMLESS STEEL
RINGS, WROUGHT
STEEL WHEELS,
RING SPRINGS
        EAF (1)

        FORGES

        RING & WHEEL

        ROLLING  MILLS
                                270
                               720  (1977 USW
                               membership)

-------
WATER COMPLIANCE STATUS
                                                  MAJOR IRON AND  STEEL FACILITIES
ION III
nt/Pcrmit Number
Edgewater, Corp.
Oakmont, PA
PA0001660
COMPJ
ST;
_ In_
X
.IANCE
kTUS
Out'

REASON FOR . i
MOHCOMPLIANCE , , i
t ' 1
AOL 12/6/76
                                                                 RECEIVING WATER
                                                                 EFFLUENT OR WATER
                                                                 QUALITY LIMITED

                                                                 Allegheny River
EXISTING
CONTROLS
I COMPLIANCE
 SCHEDULE

-------
WATER COMPLIANCE STATUS
                                               MAJOR IRON AND STEEL FACILITIES
REGION *•*•*•
Plant/Permit Number
Edgewater Corp.
, Oakniont, PA
PA0001660
COMPI
STA
In
X
•IANCC
>TUS
Out

REASON FOR
NONCOMPLIANCE

RECEIVING WATER
EFPLUENT OU WATER
QUALITV LIMITED

EXISTING
CONTROLS
•*

COMPLIANCE
SCHEDULE
Speciality Steel)
t
1
i

-------
REGION:    IV
COMPANY:   EMPIRE COKE

PLANT:
LOCATION:  TUSCALOOSA,  ALA.
                                         PROCESS INFORMATION
      Products
Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
                  NO INFORMATION

-------
WATER COMPLIANCE STATUS
                                             MAJOR IRON AND STEEL FACILITIES
REGION IV
Plant/Permit Number
1 Non-Birmingham Area
Empire Coke
(McLain Cast Iron)
Tuscaloosa, Ala.
AL 0001767
COMPI
Sit
In

.IANCE
iTUS
Out
X
REASON FOR
NONCOMPLIANCE
Enforcement Action Pending
because of delays and no
update reports from com-
pany
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Black Warrior River
WQL
EXISTING
CONTROLS
Activated Sludge,
followed by polish-
ing pond
COMPLIANCE
SCHEDULE
Automated filtration
in plage, but not
operational should have
attained operational
level by Sept. 15, 1977
                                                                                                                          I
                                                                                                                         >o
                                                                                                                         Ml
                                                                                                                          I

-------
REGION:
           V
COMPANY:    FORD MOTOR CO.
PLANT:      ROUGE WORKS
LOCATION:  DEARBORN. MI.
                                          PROCESS INFORMATION
Products
ORE, COAL
HEMICALS ,
ARS - HOT ROLLED
HEETS - HOT &
OLD ROLLED


•






Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
COKE PLANT
BLAST FURNACES
BOFS
EAFS
BLOOMING MILL
BILLET MILL
BAR MILL
SLABBING MILL
HOT STRIP MILL
COLD SHEET


1962










1962 (oldest)
1972 (newest)










4,340
6,650
8,000
2,500
•







i









1
1


-------
AIR COMPLIANCE STATUS
       Company
Plant
Facilities
Compliance Status
    Ford  Motor  Company     Dearborn,  MI
                  Coke Plant
                 (5 batteries)
                                          Blast Furnace Shop
                                             (3 furnaces)

                                               BOF Shop
                                              (2 vessels)

                                                  EAF
                                              (4 furnaces)
                    No compliance with pushing
                    doors,  charging; no EPA NOV;
                    Wayne County/Ford negotiations
                    currently underway; Ford did
                    install first generation
                    position hood 1972-1976 but
                    the system does not meet SIP.

                    In violation on casthouse
                    fugitive; no NOV, no EPA action,

                    In violation of SIP; on 1980
                    compliance schedule.

                    In compliance with SIP.

-------
WATER COMPLIANCE STATUS
                                                  MAJOR  IRON AND STEEL FACILITIES
     REGION
     Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      Ford Motor Corp.
      (Rouge Complex)
      Dearborn, MI
      MI0003361
            Failed to install treat-
            ment facilities.
                          Rouge River
                          Effluent Limited
                     Controls not meet-
                     ing BPT in blast
                     furnace.
                    Compliance as of
                    April, 1979.

-------
REGION:   IV
COMPANY;  GEORGETOWN STEEL CORP

PLANT:	

LOCATION: GEORGETOWN, S.C.
                                         PROCESS INFORMATION
      Products
 Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
  BARS - HOT
         ROLLED

       - REIN-
         FORCING

  WIRE ROD
EAF (3)

CONTINUOUS
 BILLET   |
 CASTER   \
          \
ROD & MILL'
                                 1,600
                                                                                                  I

-------
WATER COMPLIANCE STATUS
                                                 MAJOR IRON AND STEEL FACILITIES
REGION
Plant/Pcrm
                Number
       Georgetown  Steel
       Corp.
       Georgetown,  S.C.
       SC0001431
COMPLIANCE
  STATUS
 In   Out
REASON FOR
N011COHPLIANCE
RECEIVING WATER
EITLUENT OR WATER
QUALITY LIMITED
                                                                                     EXISTING
                                                                                     CONTROLS
COMPLIANCE
SCHEDULE
                                                                                                                                8

-------
REGION;   yn
COMPANY:  Great Lakes Carbon

PLANT:    Missouri Coke & Chan. Division

LOCATION: St.  Louis. MO
                                            PROCESS  INFORMATION
      Products
Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 Coke, Coal Chem.
 Coke Plant
(2 batteries)
  1914
 1952 (oldest)
 1976 (newest)
     1,000
                                                                                                          i
                                                                                                         O

-------
MATER COMPLIANCE STATUS
                                            MAJOR IRON AND STEEL FACILITIES
REGION VII
Plant/Permit Number
Great Lakes Carbon
St. Louis, Mo.
MO 0000370
COMF1
ST;
In
X
.IANCE
,TUS
Out

REASON FOR
NONCOMPLIANCE
Facility in compliance as
of show cause bearing
9/22/77
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
Mississippi River,
Effluent Limited
EXISTING
CONTROLS
Recycling wastes -
reducing waste flow
to 550 gal/day to
meet effluent
limitations
COMPLIANCE
SCHEDULE
No Compliance Schedule
*
                                                                                                                           IM
                                                                                                                            i

-------
REGION*:  V
COMPANY: inland Steel Corp.

PLANT:    Indiana Harbor Works

LOCATION;East Chicago. Indiana
                                               PROCESS INFORMATION
       Products
Facilities
                                         Originally
                                         Constructed
                                           Last
                                          Rebuild
                   Production
                   TPD Capacity
Estimated
Employment
Structural  Shapes
H-Piles Plates,
Track Spikes, Bars
Black Plate,
Sheets-Hot  Rolled
Cold Rolled,
Electrical,
Porcelain Enameling
Galvanized,
Aluminum Coated,
Painted, Hot Strips
    Coke Plant


   Blast Furnace


   Sinter Plant

   BOF

   EAF

Continuous Castinc
     - Slab
     - Billet

  Blooming Mills

  Slabbing Mills

  Billet Mill

  Bar Mill

  Structural Mill

  Plate Mill

  Hot Strip Mill

  Cold Sheet Mill
                                            1913
                                            1907 (oldest)
                                            1947 (newest)
1950 (oldest)
1970 (newest)
                                                            8,670
                                                           22,200
                                                                                    1,370
 14,000 (whole
  plant - 1973)

 17,955  (1977
 USW Membership)
                                                                                                                vl
                                                                                                                 i

-------
AIR COMPLIANCE STATUS
       Company


    Inland  Steel  Corp,
   Plant
East Chicago,
 (Chicago)
  Facilities
 Coke Plant
(7 batteries)
                                         Blast Furnace Shop
                                            (8 furnaces)
                                             Sinter Plant
                                               (1 line)

                                              BOF Shops
                                     (2 shops, 2 vessels each)
                                          Open Hearth Shop
                                            (7 furnaces)
                                               EAF Shop
                                             (2 furnaces)
      Compliance Status
1974 pipeline charged battery
is partially equipped but has
had severe operating problems
which lead as well to emissions
problems; hence there is an
economic incentive to abate
emissions.

Other batteries in violation and
on 1980 compliance schedule.

In SIP violation due to casthouse
fugitive emissions; no NOV; no
equipment; no schedule; some
due to be shut down in 1979
upon start-up of new large
blast furnace.

Compliance - baghouse.
                                         In  compliance  with main
                                         scrubber  exhausts and  on 1979
                                         compliance  schedule for fugitives
                                         from  one  of the  shops.

                                         In  compliance  on stacks via ESP;
                                         unknown compliance status due
                                         to  fugitives.

                                         Fugitive  dust  violations.

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND STEEL FACILITIES
     REGION
     Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      Inland Steel Corp.
      East Chicago, IN
      IN0000094
           Have permit.  In Compliance
                          Grand Calumet River
                     Have controls to
                     meet BPT.

-------
REGION:	y_
COMPAN Y:  inter lake. Inc.

PLANT:   Chicago.Plant

LOCATION rChicago,  Illinois
                                            PROCESS INFORMATION
                                                                            Production
                                                                            TPD Capacity
Products
Facilities
Originally
Constructed
 Last
Rebuild
 Estimated
 Employment
 Coke, Coal
 Chemicals,
 Pig Iron,
 Steel
                  Coke Plant

             Blast Furnace Shoj


                Sinter Plant

                  BOF
                   1906

                   1907 (oldest)
                   1909 (newest)
                  1955 (oldest)
                  1955 (newest)
                    1740


                    3400

                    3312
640 (1977 USW
 Membership

-------
AIR COMPLIANCE STATUS
            Company
    Plant
 Facilities
   Compliance Status
         Interlake, Inc.
Chicago   Plant
(South Chicago)
 Coke Plant
(2 batteries)
                                                  Sinter Plant
                                                    (1 line)
                                               Blast furnace Shop
                                                 (2 furnaces)
                                                   BOP Shop
                                                 (2 vessels)
In SIP violation; went
through 1977 listing
proceeding! now in 1980
compliance schedule.

In SIP violation; under
NOV; not on compliance
schedule and are operating
with ineffective scrubber.

In SIP violation due to
casthouse fugitives; not
under NOV nor on compliance
schedule.

In compliance on primary stack
emissions but in violation due
to process fugitive emissions;
no equipment now; under NOV;
no compliance schedule.
                                                                                                          O
                                                                                                          Nl

-------
WATER COMPLIANCE STATUS
                                                  MAJOR IRON AMD STEEL FACILITIES
     REGION
     Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      Interlake,  Inc.
      Chicago Furnace
      Co.
      IL0002101
                                       Calumet  River
                                       Illinois Effluent
                                       limits.
                                               Have  controls  to
                                               meet  BPT.
                                                                                                                                   I
                                                                                                                                  o
                                                                                                                                  o>

-------
 REGION:_^	

 COMPANY: Inter lake, Inc.
 PLANT:   Riverdale Station

 LOCATION: Chicago, Illinois
                                              PROCESS  INFORMATION
       Products
   Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Hot Strip

Cold Sheet

Galvanized Sheet
 EOF Shop
(2 vessels)

 Hot Rolling

 Pickling
 (5 lines)

Galvanized
 (4 lines)
                                     2,400
                                   2,200 (1977
                                    USW Membership)
                                                                                                             i
                                                                                                            I

-------
HATER COMPLIANCE  STATUS
                                                   MAJOR JRON AND STEEL FACILITIES
REGION
Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
                                        REASON FOR
                                        NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
                                        COMPLIANCE
                                        SCHEDULE
       Inter lake, Inc.
       Riverdale, JL
       IL0002119
Little Calumet-
Illinois Effluent
Limited
                                                                                 H4ve controls to
                                                                                 meet BPT.
                                                                                                                                   o
                                                                                                                                    I

-------
REGION:
V
COMPANY:   Inter lake.  Inc.

PLANT:     Toledo, Plant
LOCATION: Toledo,  Ohio
                                             PROCESS  INFORMATION
                                         Originally
                                         Constructed
                                                                  Production
                                                                  TPP Capacity
                                                    Estimated
                                                    Employment
Products
Facilities
 Last
Rebuild
 Coke, Coal
 Chemicals,
 Pig Iron,
 Steel
              Coke Plant
         Blast Furnace Sho{
                          EAF
1906
1903 (oldest)
1905 (newest)
                                                    1953 (oldest)
                                                    1953 (newest)
                                                         814
                                                                        3,150
                                  486  (1977 USW
                                   Membership)

-------
AIR OOMPLIANCEf ST3&Q&
           Company              Plant           .  Facilities.                Compltance Status


         Interlake, Inc.      Toledo, Ohio         Coke Plant          In SIP violation; under NOVj
                                                  (1 battery)      ,    no schedule nor agreement to
                                                                  i    comply by company.

                                              Blast Furnace Shop      In SIP violation due to casthouse
                                                  (2 furnaces)    ,    fugitive emissions; no NOV,
                                                                  ;    schedule, or equipment now.

                                                    BAF Shop      |    Uncertain.
                                                  (7 furnaces)

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND  STEEL  FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Interlake Steel
       Toledo, OH
       0110002976
                                                                  Maumee River
                                                            Coke plant wastes
                                                            go to municipal
                                                            treatment plant
                                                                                                                                   VI
                                                                                                                                    I

-------
REGION:
     III
COMPANY:  JESSOP STEEL CO.

PLANT:    WASHINGTON WORKS

LOCATION: WASHINGTON, PA.
                                          PROCESS INFORMATION
                                                                        Production
                                                                        TPD Capacity
Products
Facilities
                   Originally
                   Constructed
 Last
Rebuild
Estimated
Employment
 CARBON & ALLOY
 TOOL STEEL,
 STAINLESS, SHEETS
 BARS, PLATES AND
 CASTINGS
  EAF (4)

,  ELECTRIC
   INDUCTION (

  ARGON OXYGEN

  VESSEL (1)

  BAR MILL

  SHEET MILL

  COMBO.

  SLABBING,

  BLOOMING,  &

  PLATE MILL
                                                                261
                                                                   1,042  (1977
                                                                   USW Membership)

-------
WATER COMPLIANCE STATUS
                                           MAJOR IRON AND STEEL FACILITIES
REGION III
Plant/Permit Number
Jessop Steel Corp.
Washington
PA0001902
COMPI
ST;
In

-IANCE
iTUS
Out
X
REASON FOR
NONCOMPLIANCE
AOL 10/78
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
Chartiers Creek
EXISTING
CONTROLS

COMPLIANCE
SCHEDULE
Speciality - Stainless
Alloy
Steelmaking - under con-
-struction
Finishing - under con-
'-struction
Anticipated AOL 10/78

-------
REGION:   IV
COMPANY;  jjm Walter Resources. Inc.

PLANT:	

LOCATION ;Birminqham, AL
                                             PROCESS INFORMATION
                                                                                                Estimated
                                                                                                Employment
Products
Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD  Capacity
Coke, Coal  Chemicals
Pig Iron,   Gray and
Ductile Iron
Pressure Pipe and
Fittings, Valves,
Hydrants, Castings,
Tubes
                  Coke Plant
                (5 batteries)
             Jlast Furnace Shop
                (1 furnace)
                    1920
                    1958
                   1953 (oldest)
                   1958 (newest)
                      2,760
                                        1,100
                  806  (1977 USW
                  Membership)

-------
WATER COMPLIANCE STATUS
                                                 MAJOR IRON AND STEEL FACILITIES
3ION J-V
int/Pcrmit Number
No. Birmingham
Complex
Jim-Walker (U.S.
Pipe) AL 0003247
COMPLIANCE
STATUS
. io_l Qut

X
REASON FOR
NONCOMPLIANCE
Adjudication Pending
Appeal Pending on 5th
Circuit ruling (in favor
of company)
RECEIVING UATER
EFFLUENT OR WATER
QUALITY LIMITED
Five Mile Creek
WQL
EXISTING
CONTROLS
Activated sludge,
holding pond
skimmers (dispute
is over BPT)
COMPLIANCE
SCHEDULE
Pending Court Appeal <
[
i

-------
REGION:
COMPANY;   Jones &  Laughlin Steel  Corp.




PLANT:      Cleveland  Works




LOCATION;  Cuvahoaa Co..  Ohio
                                         PROCESS INFORMATION

Products
Sheet - Plate
Sheet - cold



Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Blast Furnace
Shop
BOF Shop
(2 vessels)
EAF Shop
(2 furnaces)
Hot Rolling
Continuous
Pickling
(2 lines)

1952 (oldest)
1963 (newest)









5,367
6,585
3,000



4,450
(whole plant
1973)
4,007
(1977 USW
Membership)


^
i

-------
AIR COMPLIANCE SIMMS
           Company
   Plant
  Facilities
      Compliance Status
           Jones & Laughlin
           Steel Corp.
Cleveland, OH
   Works
Blast Furnace Shop
   (2 furnaces)
                                                   BOF  Shop
                                                  (2  vessels)

                                                  Sinter  Plant
                                                    (1  line)

                                                   BAF  Shop
                                                 (2 furnaces)
In SIP violation due to cast
house fugitives; no equipment,
NOV, or schedule now.

In compliance
                                       Down
                                       In compliance

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
N.ONCOMPLIANCB
RECEIVING WATER
EFFLUENT OR MATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      Jones & Laughlin
      Cleveland, Oil
      0110000850
                                      Cuyahoga River
                                      Effluent/Hater
                                      Quality
                                                Have  controls  for
                                                BPT.

-------
REGION:
TTT
COMPANY:   Jones  &  Laughlin  Steel Corp.

PLANT:      Aliquippa Works

LOCATION:  Aliqujppa.  Pa.
                                         PROCESS INFORMATION
      Products
          Facilities
Originally
Constructed
    Last
   Rebuild
Production
TPD Capacity
Estimated
Employment
  Bar
 Rod
 Sheet-cold
 reduced
 Sheet-tin


 Strip-hot


 Pipe & Tube


 Wi re
         Coke  Plant
        (3  batteries)
         Sinter  Plant
          (1  line)

         Blast Furnace
             Shop
         (5 furnaces)

         BOP  Shop
        (3 vessels)

         Hot  Rolling
           Mill

         Tin  Plating
          (3  lines)

         Pipe & Tube
             Mi 11

          Wire Mi 11
1926
1909 (oldest)
1919 (newest)
1945 (oldest)
1976 (newest)
  6,946



  6,500


 11,000



  9,600
                                                   11,000
                                                (whole plant
                                                   - 1977)

                                                   9,975
                                                (1977 USW
                                                 Membership)
                                                                                                 K)
                                                                                                 ^.
                                                                                                  i

-------
AIR COMPLIANCE STATUS
            Company
   Plant
Facilities
    Compliance Status
         Jones and Laughlin
            Steel Corp.
Aliquippa Works
  (Western PA)
 Coke Plant
(3 batteries)
                                                Blast Furnace Shop
                                                     BOF Shop
A-5 battery is new pipeline
charged unit with production
problems; it has coke-side
pushing/door shed but is in
violation due to pusher side
doors and charging; under
EPA NOV.

Other two units are in SIP
and Pennsylvania regulation
violation and a 1983 State
schedule for either shut down
or rebuilding; unacceptable
schedule to EPA and State.
Schedule in violation of new
State regulations which require
1979 compliance therewith.

In SIP violation due to
casthouse fugitives; NOV
issued; no schedule or
equipment yet.

In SIP violation due to
fugitives; under NOV.
Region III performed 30 day
followup inspection July 1977.
                                                   Sinter  Plant
                                         In SIP violation}  1980 com-
                                         pliance schedule for wet ESP.

-------
WATER COMPLIANCE STATUS
                                                MAJOR IRON AND STBBL FACILITIES
REGION
Plant/Permit Number

Jones & Laughlin
Steel & Co.
Aliquippa, P. A.
(Beaver Co. )
PA0006114
•



•

i







•








•


COMP1
ST1
In

f


























jIANCB
TUS
Out

X







•

















.
REASON FOR
NON.CCMPLIANCB
i
Adjudicatory Hearing
Pending •
Under Appeal
Pr'a-hearing conference
held
•
%
'

r
: • >
t
i
t ' •

•
•
*

'
i
.

'
i *"
l
i
r i
i ••
i
• /
i i
RECEIVING HATER
EFFLUENT OH WATBR,
QUALITY LIMITED

Ohio Rive?
f
•
• ^
.



• ,
, '


i



1


•
•
,
•
•
,
, ^
,
EXISTING
CONTROLS



*


-
\
\
'
' * .' *
i 4 ;v-i
' *

« '
/
*
.«
,
t 9
•+ f
0



.-

•
•
COMPLIANCE
SCHBDULB

AOL 6/83
B.F, - 6/83
Stea}making - 6/83 •
Finishing - 6/83

*
*


.

.

t


r

• '
'
t
'

'.



. , .

1
                                                                                                                            VI
                                                                                                                            I

-------
REGION:
III
COMPANY:   Jones  &  Lauqhlin Steel  Corp.



1-LANT:	Pittsburgh  Works



LOCATION:  Pittsburgh,  Pa.
                                          PROCESS  INFORMATION
Products
Bar
Sheet -
cold reduced
Plate
Sheet -
temp. fin.





Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(5 batteries)
Blast Furnace
Shop
Open Hearth
Shop
(5 furnaces)
Hot Rolling
Mill
Cold Rolling
Mill



1919
1900 (oldest)
1966 (newest)






i
1953 (oldest)
1976 (newest)








5,300
5,275
5,180






6,000
(whole plant ;
- 1977) i
5,509 '•
(1977 USW !
Membership)
•
i
I :
5fc
1


-------
AIR COMPLIANCE STAINS
            Company
Plant
Facilities
Compllance Status
         Jones and Laughlin   Pittsburgh Works    Coke Plant
                                                (5 batteries)
                                     In  violation  of  SIP for  pushing,
                                     charging,  doors,  coke-oven gas
                                     sulfur,  and stacks; on  1975,  EPA
                                     order  for  rehabilitation and
                                     O&M changes through 1981; now in
                                     violation  of  interim door
                                     standards  on  rehabilitated bat-
                                     teries but have  also reduced  emis-
                                     sions  at plant since 1975 order;
                                     coke-oven  gas desulfurization
                                     equipment  was installed  to meet
                                     SIP but is not working  reliably.
                                               Blast Furnace Shop
                                                  (1 furnace)
                                     In SIP violation;  no BPA NOV
                                     issued yet.
                                                Open Hearth Shop
                                                  (5 furnaces)
                                     In SIP violation;  to be shut
                                     down  in 1979  when  EAF starts
                                     up.

-------
WATER COMPLIANCE STATUS
                                               MAJOR IRON ANP PTBBL FACILITIES
REGION
Plant/Permit Number
Jones 6 Laughlin
Steel Co.
Pittsburgh, PA
PA0006131




"

i











•






COMPI
STJ
In


















.








1 .
! .
1,
' "* 1
\
1
I
'
1
t t ••


1
| |
!
ft •
t
'
\

• ( .
1 t ( '
1
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Monongahela River
»

•



•



•
;
i

i
\
i
\
'.
!
\
• t
>• ,i
« i •
-i •
V v
%
4 . . •. \ '
EXISTING
CONTROLS
Coke-slightly out
operation problem.
Continuous casting
recycle - in


.


•
«

*


— r

,'
•


•



• t



COMPLIANCE
SCHEDULE
B.F. phasing out
O.H. once through
E.F. recycle AOL
AOL 1/19
Finishing-only
primary treatment
Continuous casting
-• recycle
Hot Forming-Floe
clarification
Chemical system
•
•
•


•


*

..

'
,
'?
_^.

• i

,

-------
REGION:
           ITT
COMPANY;    .Tr> n P s i r.aiigh 1 in Steel Corp.

PLANT:	Special Tube Plant-

LOCATION:  Oil City. Pa.
                                         PROCESS  INFORMATION
      Products
   Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
  Tube
  Weld Tube
    Mill
(4 continuous)

-------
WATER COMPLIANCE STATUS
Plant/Permit Number
Jonea ( Laugh I in
Oil City, PA
PAOOOG122
COMPI
STJ
In
X
.IANCE
TUS
Out

REASON FOR
HOtlCOHPLIAHCE

RECEIVING HATER
EFFLUENT OR HATER
OUALITy LIMITED

EXISTING
CONTROLS
Discharge to muni-
cipal system
COtirHANCFT
SCHEDULE


-------
REGION:  IX
COMPANY:  KAISER  STEEL CORP.




PLANT:	




LOCATION: FONTANA,  CAL.
                                         PROCESS INFORMATION
Products
COKE, COAL
CHEMICALS,
STRUCTURAL SHAPES
PLATES - SHEARED
- UNIVERSAL
BARS - HOT ROLLED
- RE INFO RC IN
SKELP, STRIP,
SHEETS, PIPE,
GALV. PIPE,
TIN PLATE,
BLACK PLATE,
GALV. SHEET &
COILS, CULVERT
STOCK









Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
COKE PLANT
, SINTER PLANT
BLAST FURNACE
G OPEN HEARTH
FURNACE
BOFS
SLABBING MILL
BLOOMING MILL
PLATE MILL
STRUCTURAL
MILL
MERCHANT SKEL
HOT STRIP MIL
COLD SHEET
MILL
TIN MILL
PIPE MILL
1942
1942 (oldest)
1959 (newest)




>
-i




1953 (oldest)
1969 (newest)
i
\










4,100
3,850
7,200
4,931
3,836





'




8,700 (whole
plant - 1976)
7,000 (1977
USW Membership)







l
5
•*«
1

-------
AIR COMPLIANCE STATUS

       Company
Plant
 Facilities
   Compliance Status
    Kaiser  Steel  Corp.
Fontana,
California
 Coke Plant
(7 batteries)
Were in violation of SIP,
then of 1974 EPA-Kaiser con-
sent order & then of 1976 consent
order, new agreement negotiated
following new CA. coke regulations
(still to be submitted to EPA
for approval); pushing schedule
through 1981; stack schedule
through 1980; in violation of
new Calif, rule on charging and
doors; COG schedule through 1979
for modern technology.
                                           Sinter Plant
                                             (2 lines)

                                         Blast Furnace Shop
                                           (4 furnaces)
                                         Open Hearth Shop
                                          (8 furnaces)
                                            EOF Shop
                                           (3 vessels)

                                           "New EOF Shop
                                            (2 vessels)
                                      Startup September 1978
                                      Compliance - baghouse on both
                                      windbox and discharge end.

                                      In SIP violation due to casthouse
                                      emissions; no NOV, equipment,
                                      nor schedule.

                                      In compliance with schedule;
                                      three will remain in operation
                                      to melt scrap; only two can
                                      In violation of SIP due to
                                      fugitives but are operating with
                                      retrofitted hood/baghouse system
                                      which is partially—ef.fe.cjtive^^
                                     -bui'lding new BOF^shop to be
                                      equipped.

-------
WATER COMPLIANCE STATUS
                                                    MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Kaiser Steel  Corp.
       Fontana,  CA
       CA0105449
       Kaiser Steel Corp.
       Montana,  CA
       CA0105447
            Exceed effluent limits
            for oil t grease t conducr
            tivity (permits for storm
            water run-off not process
            wastes

            Exceeds limits for oil i
            grease limits.  (Permits
            for storm water run-off
            not process wastes)
                          Santa Ana River .
                          Santa An<» River
                      Process wastes  is
                      recycled or dis-
                      charged to evapo-
                      ration pond.
                      Process wastes  is
                      recycled  or dis-
                      charged to evapo-
                      ration ponds.

-------
REGION;  jy
COMPANY: Koppers  Coiqpanyf Ir\c

PLANT:	

LOCATION Woodward. AL	
                                            PROCESS  INFORMATION
      Products
  Facilities
 Originally
 Constructed
  Last
 Rebuild
Production
TPD Capacity
Estimated
Employment
Coke,  Coal Chemicals
 Coke Plant
(8 batteries)
1914
1948  (oldest)
1970  (newest)
2,100
 330 (1977
USW Membership)


-------
WATER COMPLIANCE STATUS
                                                  MAJOR IRON AND STEEL FACILITIES
ION xv
nt/Pcrroit Number
Koppers Co. , Inc.
Woodward, Ala.
AL 000680
COMPLIANCE | REASON FOR
STATUS | NONCOMPHANCE
In | Out 1

X
Adjudicatory Hearing
RRCEIVING WATER
EFFLUENT OR WATCR
QUALITY LIMITED
Opossum Creek
POL
EXISTING
CONTROLS
No treatment
COMPLIANCE
SCHEDULE
By end of 1977, will I
have activated sludge i
and polishing pond.
                                                                                                                           VI
                                                                                                                           \tl

-------
REGION:      ,V	




COMPANY:   LACLEDE STEEL CO.




PLANT:    ALTON WORKS




LOCATION: ALTON, ILLINOIS
                                          PROCESS INFORMATION
Products
SKELP, WIRE RODf
BARS -
HOT ROLLED
SPECIAL
REINFORCING
PLATES, STRIP,
SHEETS
PIPE -
BLACK
GALVANIZED
WIRE -
SPRING
GALVANIZED
ANNEALED






Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
!, EAF (2)

CONTINUOUS
CASTING
(6 STRANDS)

BLOOMING
MILL

ROD MILL

BAR MILL

STRIP MILL
SKELP MILL
WIRE MILL
PIPE &
TUBING MILI

1

















1






















2,400
















-


2,400 (1977
USW Membership)
















l


-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      I.aclede Steel
      Corp.
      IL0000612
                                       Mississippi River
                                       Effluent Limits
                                               Meeting BPT
                                                                                                                                    I
                                                                                                                                   X
                                                                                                                                   \*l
                                                                                                                                   N»l
                                                                                                                                    I

-------
REGION:   VI
COMPANY:  Lone Star Steel

PLANT:    Lone Star Works
LOCATION;Lone Star, TX
                                              PROCESS  INFORMATION
       Products
    Facilities
Originally
Constructed
   Last
  Rebuild
Production
TPD  Capacity
Estimated
Employment
Coke, Coal
Chemicals,
Pig Iron,  Skep,
Bars-Reinforcing,
Sheets-Hot Rolled,
Pipe & Tubing
   Coke Plant
   (2 batteries)

 Last Furnace Shop
   (1 furnace)

(Open Hearth Shop
   (5 furnaces)

   Slabbing Mill

   Strip Mill

   Bar Mill

fipe & Tubing Mill
  1944


  1947
1944 (oldest)
1974 (newest)
    1,214


    1,200


    3,835
 3,000  (1977
 USW Membership)

-------
WATER COMPLIANCE STATUS
                                                 MAJOR IRON AND STEEL FACILITIES
REGION VI
Plant/Permit Number
Texas
Lone Star Steel
Lone Star, TX
TX0000027
COMF1
STt
In
X
,IANCE
iTUS
Out

REASON FOR
NONCOMPLIANCE

RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
Lower Red River
EXISTING
CONTROLS

COMPLIANCE
SCHEDULE
I
^
                                                                                                                           4.

-------
REGION:
           III
COf IP AN Y :

PLANT :
                       Tn
           Coatsville Works
LOCATION :  Coatsville. PA
                                            PROCESS INFORMATION
      Products
                       Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
  Carbon, Alloy
  Plates
                    Open Hearth Shop
                      (6 furnaces)
                          EAF
                      (4 furnaces)
                       Slab Caster
                      Plate Mills
                        (2 lines)
                                                                                2,800
                                                       2,817 (1977
                                                       USW Membership)
                                                                                                            I
                                                                                                           •^
                                                                                                           VI
                                                                                                           
-------
WATER COMPLIANCE STATUS
                                                  MAJOR IRON  AMP STEEL  FACILITIES
    REGION
    Plant/Permit Nuxoer
 COMPLIANCE
   STATUS
I  In   Out
REASON FOR
NONCOHPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      Lukens Steel
      Corp.
      Coateeville, PA
      PA0011568
              Anticipate AOL 10/79
                          Pelaware  River
                     Speciality Alloy
                       Steel
                                                                                  E.A. - out
                                                                                  Finishing - out
                                                                                  Pickling - out
                                                                                  Anticipate AOL 1/79
                                                                                                                                  I
                                                                                                                                 X
                                                                                                                                 \>J
                                                                                                                                 •o
                                                                                                                                  I

-------
REGION:   V
COMPANY:  McLouth Steel Corp.

PLANT:    Gibraltar Works

LOCATION: Gibraltar, MI	
                                            PROCESS INFORMATION
      Products
  Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 Carbon, Alloy,
 Stainless,  Sheets,
 Cold Reduced
Cold Sheet Mill
                                                     564 (1977 USW
                                                      Membership)

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON  AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCB
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      McLouth Steel
      Corporation
      Gilbraltar, MI
      MI0004227
           Some minor violations.
                                                                  Detroit River
                                              Control in to meet
                                              BPT.

-------
REGION:
COMPANY;  McLOUTH STEEL CORP.

PLANT:   TRENTON WORKS

LOCATION:TRENTON, MI.
                                         PROCESS INFORMATION
      Products
  Facilities
  Originally
  Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
  PIG IRON,
  PLATES, SHEET,
  STRIP
BLAST FURNACE
  (2)

BOP (5)

EAF (2)

CONTINUOUS
 SLAB CASTER

BLOOMING MILL

SHEET MILL

PICKLING
 LINES (2)
1954 (oldest)
1958 (newest)
               5,000


               6,000

               1,150
                 2,865 .(1977
                USW Membership)

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit  Number
                     COMPLIANCE
                       STATUS
                      In    Out
REASON FOR
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
McLouth Steel
Corporation
Trenton, MI
MI0002399
                                       Failed to install treat-
                                       ment facilities.
                          Detroit River
                          Effluent Limited
                                                                                       Mot meeting BPT.
                                         Compliance by end
                                         of 1977.

-------
REGION:   V
COMPANY:  National Steel
PLANT:    Granite City Steel Division



LOCATION:Granite City, IL
                                             PROCESS INFORMATION
Products
Plates - Sheared

Sheets - Hot Rolled
- Cold Rolled
- Electrical
- Galvanized

Strip - Hot Rolled
- Black Plate
Galvanized Roofing
and Siding



Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant

Sinter Plant
Blast Furnace Shoj

BOF

Slabbing Mill
Hot Strip Mill

Cold Sheet Mill


1921

» 1921









1953 (oldest)
1972 (newest)










2,640

3,800
5,200
w ^^
6,900







4,857 (total
plant - 1973)
2,058 (1977 U£
membership)







t
^
i

-------
AIR! CCMPIJANCE STATUS
            Company
      Plant
 Facilities
     Compliance Status
         National Steel
 Granite City
 Steel  Division,
(Southern Illinois)
  Coke Plant
(3 batteries)
                                                   Sinter Plant
                                                     (1 line)
                                               Blast Furnace Shop
                                                 (2 furnaces)

                                                      BOP
                                                  (2 vessels)
In partial SIP compliance by
having installed two pushing
emissions cars in 1977 but not*
in Cull compliance due to
charging and doors; Illinois EPA
now reviewing basic standards
with view towards revision;
battery rebuilt in 1976; bat-
teries A and B need to be re-
habilitated according to GCS
consultant.

In compliance (used by EPA as
example of BACT technology on
wlndbox exhaust; venturi
scrubber).

Top gas compliance, cast-
house in violation.

In SIP violation; on State
compliance schedule for 1979.

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IROt) AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCB
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Granite City Steel
       Granite, IL
       IL0000329
            Have permit.  In compliance
                           Mississippi River
                                                                                        Meeting BPT
                                                                                                                                   i

-------
 REGION:   V
 COMPANY:  National Steel Corporation

 PLANT:    Midwest Steel Division

 LOCATION: Portage, Indiana
               \
                                               PROCESS  INFORMATION
       Products
    Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Sheets - Hot Rolled
       - Cold Rolled
       - Hot Dipped
         Galvanized
Tin Mill - Black Plat^
        - Tin Plate
        - Chrome Plalle
   Sheet Mill
   (5 lines)

Galvanizing Line
 (2 continuous)
 (1 electrolytic)
 (1 chrome)
                                                      1,251 (1977 USW
                                                        Membership)
                                                                                                               I  i

-------
WATER COMPLIANCE STATUS
                                                  MAJOR IRON AND STEEL FACILITIES
     REGION
     Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOIUPLIANCB
RECBIVINQ WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      National Steel
      Midwest Steel Div.
      Portage, IND.
      IU0000337
                                       Burng Ditch
                                       Water Quality Limited
                                                    control9 to
                                               meet BPT.

-------
REGION:V
COMPANY: National  Steel
PLANT;  Great Lakes Steel Division (includes Michigan Plant, 80 Mill,  and Zug Island)
LOCATION: Ecorse. Mi. (Detroit)
                                              PROCESS INFORMATION
Products
Hot Strips, Cold
Sheets, Sheared
Plate








Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
Sinter Plant
Blast Furnace
BOF
EAF
Slabbing Mill
Blooming Mill
Hot Strip Mills
(2)
Cold Sheet Mill


1953









1953 (oldest)
1970 (newest)









5,400
10,954
6,400*
2,000*


•

*Estimated

11,765
(Total Plant
1973)
7,936 (1977 USV7
membership)






r

-------
AIR COMPLIANCE STATUS
      Company


   National Steel
     Plant
Great Lakes Steel
  Division
Ecorse,  MI
 Facilities
 Coke  Plant
(3 batteries)
                                            Sinter Plant
                                            Blast Furnace
                                             (4 furnaces)
                                                EOF
                                         (2 shops,  2 vessels
                                            per  shop)
                                                EAF
                                           (3 furnaces)
     Compliance Status
In violation of SIP for all
batteries; EPA issued NOV;
company had put in first
generation pushing emissions
equipment in 1973; no schedule
for SIP compliance currently.

In violation with SIP; on
compliance schedule for windbox
control via venturi scrubber by
1980 and by baghouse on discharge
end in 1980.

Top gas compliance; casthouse
emissions in SIP violation and
no equipment in place; no EPA
NOV; no State schedule.
                                          In violation;  on  compliance
                                          schedule  for  installation  of
                                          reladling hood/baghouse  system
                                          on both shops  by  August  1978;
                                          compliance  status to  be  deter-
                                          mined at  that  time.

                                          In SIP violation;  on  C.S.  for
                                          installing  fugitive emissions
                                          system by June 1981;  already
                                          have primary  emssions capture
                                          system.

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND STEEL FACILITIES
     REGION
     Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      Great Lakes Steel
      Ecorse, MI
      MI002313
            Failed to install treat-
            ment facilities.
                          Detroit River
                          Effluent Limited
                     Finishing mills
                     not meeting BPT.
                    Compliance by
                    Jan. I/ 1978

-------
WATER COMPLIANCE STATUS
                                               .  .  MAJOR IRON AND STPBL FACILITIES
    , REGION
    I Plant/Permit Number
COMPLIANCE
  STATUS
                            In
      Out
REASON FOR
NONCOHPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Great  Lakes Steel
       80 Inch Mill, MI
       MI0026778
             Failed  to install treat-
             aient  facilities
                          Detroit River
                          Effluent Limited
                     Finishing mills
                     not meeting BPT.
                     Compliance by
                     April 1, 1978.

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      Great Lakes Steel
      Michigan Plant
      MI0026794
                                      Detroit River
                                      Effluent Limited
                                               Meeting permit
                                               requirements
                                                                                                                                  I

                                                                                                                                 v>
                                                                                                                                 v*i

-------
WATER COMPLIANCE STATOS
                                                   MAJOR IRON AND STEEL FACILITIES
     REGION
     Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING .
CONTROLS
COMPLIANCE
SCHEDULE
      Great Lakes Steel
      Zug Island
      MI0026786
            Failed to install treat-
            ment facilities
                           Rouge River
                           Effluent Limited
                      Blast furnace
                      wastes not meeting
                      BPT.
                     Compliance  to be
                     achieved  by
                     6/30/80.

-------
REGION:
COMPANY: National Steel




PLANT:
LOCATION: Steubenville. OH
                                            PROCESS INFORMATION
Products
NO INK
(May
Weil
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
RMATION
be associated witl
ton, WV plant)








*


*•
}

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
 REASON FOR
 NONC011PLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       National Steel
       Stubenville, Oil
       0110010774
lave permit.
                            Compliance
 Ohio River
 Effluent Limited
Have controls  to
met BPTV

-------
REGION:    III
COMPANY:   National Steel
PLANT;     Welrton Steel  Division (including Browns  Island)
LOCATION:  Neirton, M.  Va
                                              PROCESS INFORMATION
                                                           Production
                                                           TPD Capacity
       Products
Facilities
Originally
Constructed
 Last
Rebuild
                 Estimated
                 Employment
 Structural  Shapes,
 Hot Strips, Cold
 Sheet, Tin,
 Chrome, & Galva-
 nized Sheet
Coke Plant
(5 Batteries)
Sinter  Plant
Blast Furnace
BOF
Slab Caster
Blooming Mill
Structurals
Hot Strip Mill
Cold Sheet Mill
               1923
                1954 (Oldest)
                1973 (Newest)
 8,800

 8,187
 7,921
11,690
                                      12,000
                                  1976-Whole Plant)
                                                                                                             N
                                                                                                              i

-------
AIR COMPLIANCE STATUS
      Company
      Plant
 Facilities
      Compliance Status
   National Steel
Weir ton,  W VA.
Coke Plant
(5 batteries)
                                           Sinter Plant
                                             (1 line)
                                        Blast Furnace Shop
                                          (4 furnaces)
                                               EOF
                                           (2 vessels)
All in SIP violation and all
under EPA NOV; one 1973 battery
has had consistent reliability
problems with a pushing system
due to an unreliable associated
quenching technology.  All bat-
teries have charging and door
leakage problems.  EPA and ERDA
are planning a demonstration dry
coke quench system for the J973
battery which may relieve some of
its compliance problems.  Company
has not agreed to put in proper
equipment on other batteries.

In SIP violation and under EPA
NOV; equipment with an EPA funded
unit called windbox gas recircu-
lation which along with their
gravel bed filter only can handle
80% of gas flow.  The by-passed
20% of the flow is causing
violation.

In SIP violation and NOV issued
for casthouse emissions; no
agreement to install hoods at
this time.

Thought to be in violation due
to fugitives but not under NOV.

-------
WATER COMPLIANCE STATUS
t
1
Plant/Permit Number
National Steel
Weir ton/ WV. «
WV0003336
National Steel
Weirtonfr WV.
WV0005444
COMPLIANCE
STATUS
In Out


X
X
REASON FOB
NONCOHFLIANCE
Revision request
outstanding
Revision request
outstanding
RECEIVING HATER
EFFLUENT OK WATER
qUALITY LIMITED
Ohio River
Ohio River
EXISTING
CONTROLS
B.F. just AOL
•
conrLiANcrr
SCHEDULE
Finishing lagoons
out - AOL 1/1/80


-------
REGION:
COMPANY;  Northwestern Steel & Wire

PLANT:	

LOCATION: Sterling.  IL	
                                              PROCESS  INFORMATION
       Products
   Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD  Capacity
Estimated
Employment
 Wire Rods


 Structural Shapes

 Steel Piling

 Bar - Hot Rolled
     - Reinforcing

 Strip

 Wire - Plain
      - Galvanized
      - Nails,
        Staples
      - Barbed
      - Woven Fence
      - Reinforcing
    EAF
(3 furnaces)

 Blooming Mill

 Slabbing Mill

 Billet Mill


Merchant Bar Mil]

 Itod Mill

 Structural Mills
   (2 lines)

 Wire Mill
                                          5,500
                                     3,383  (1977
                                     USW  Membership)

-------
WATER COMPLIANCE STATUS
                                                 .   MAJOR IROty AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  SW
 In
TUS
 Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Northwestern Steel
       & Hire
       Sterling, IL
       110003794
                                       Illinois Effluent
                                       Limits
                                                       Meeting OPT
                                                       Recycle.t evapo-
                                                       ration

-------
REGION:
III
COMPANY:   PHOENIX STEEL CORP.

PLANT:     PLATE DIVISION

LOCATION:  CLAYMONT, DEL.
                                         PROCESS INFORMATION
      Products
           Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 CARBON, ALLOY,
 STAINLESS, PLATE;
 PIPE, SPUN &
 PRESSED HEADS
          EAF (2)

          CONTINUOUS
           SLAB CASTING

          PLATE MILL

          ROUGHING MILL

          PIPE MILL

          FLANGE MILL
                                 1,667
                                1,345 (1977 USW
                                membership)

-------
WATER COMPLIANCE STATUS
                                                 MAJOR IRON AND STEEL FACILITIES



                                                                            \
RCGION
Plant/Permit Number
Delaware
1. Pheonix Steel Corp
1 OE0000268
COMPI
ST;
In
X
jIANCE
,T03
Out

REASON FOR
NONCOMPLIANCE
.
RECEIVING UATCR
EPFLUEHT Olt WATCR
QUALITY LIMITED
Delaware River
EXISTING
CONTROLS
Speciality Steel
Electric Furnace
& Finishing
COMPLIANCE
SCHEDULE


-------
REGION:
        IV
COMPANY:  Republic Steel Corp.

PLANT: Gulfsteel Works

LOCATION;Gadsden, Ala.
                                         PROCESS  INFORMATION
      Products
               Facilities
                   Originally
                   Constructed
   Last
  Rebuild
Production
TPD Capacity
  Estimated
  Employment
Plate
Strip-
Strip-
sheet-
sheet-
pipe
hot
cold reducec
cold mill
galvanized
 Coke Plant
(2 batteries)

Sinter Plant
(1 line)

Blast Furnace
Shop (2 furn-
aces)

EOF Shop (2
Vessels)

EAF  (2 furnaces

Hot Strip Mill

Galvanizing
 Line

Pipe Mill
                                   1918
                                      1918  (oldest)
                                      1942  (newest)
1942 (oldest)
1965 (newest)
 2,372
                                                                  2,300
                                                                        4,500
2,200  (whole
plant - 1976)

2,343  (1977 USW
membership)

-------
AIR COMPLIANCE STATUS
      Company
     Plant
Facilities
Compliance Status
   Republic Steel
       Corp.
Gadsden, Alabama     Coke Plant
                    (2 batteries)
                                             Si'nter Plant
                                              (1 line)
                                           Blast Furnace Shop
                                              (2 furnaces)
                                              EOF Shop
                                             (2 vessels)
                    In compliance with possible
                    exception of pushing emissions;
                    no equipment; no schedule;
                    Alabama may change regulations
                    in near future.

                    Installed windbox baghouse in
                    1976 and just being tested by
                    EPA October 1977.  In compliance
                    on discharge end (baghouse).

                    In violation; no NOV issued;
                    EPA-State disagree on regulations
                    application.

                    In violation due to fugitives;
                    no NOV; RSC had  installed
                    device (non-functioning)
                    for charging control; stack
                    compliance unknown since
                    Alabama test is  not accepted
                    by EPA.

-------
WATER COMPLIANCE STATUS
Plant/remit Number
Republic Sleel
Gadaden
AL 0009522
cor.Pi
STfl
In

.IANCE
1U6
Out
X
REASON FOR
tlOilCOarLIANCE
Adjudlcatory Hearing
Close to limits
RECEIVING HATER
EFFLUENT OR MATER
QUALITY LIMITED
Black Creek
HQL
EXISTING
CONTROLS
Polishing lagoons
and recycling sys-
tem
corirLiAticr
SCIIFC'JLE
OPT will be In place
within 2 months (l.e
by Dec. 1, 19771

-------
REGION:
           IV
COMPANY:  Republic Steel Corp.

PLANT: Thomas Works

LOCATION: Birmingham, Ala.
                                         PROCESS  INFORMATION
      Products
   Facilities
Originally
Constructed
   Last
  Rebuild
Production
TPD Capacity
Estimated
Employment
Coke
Coke Plant
(1 battery)
 1914
1952 (oldest)
1952 (newest)
  1,066
                                                                                       145 (1973)

                                                                                       128  (1977 USW
                                                                                       membership)
                                                                                                  N
                                                                                                  •

-------
AIR' COMPLIANCE STATUS
             Company
Plant
Facilities
Compliance Status
          Republic Steel        Thomas Works        Coke Plant
               Corp.        (Birmingham, Alabama)    (1  battery)
                                    In compliance with possible
                                    exception of pushing emissions;
                                    no NOVj Alabama may change     ,
                                    regulations in near future.

-------
COMPLIANCE
Plant/Permit Number
Republic Steel
Birmingham, Ala.
AL 0003531
COHPt
SW
In

.IAI4CE
tTUS
Out
X
REASON ron
no:ico:tPLiANCE
Adjudicator/ Hearing -
cloao to achieving limits
Presently being resolved
tlOCElVINQ WATER
EFFLUEHT On WATER
QUALITY LIMITED
Village Creek
HQL
EXIiiTIMG
CONTnOI.3
Skim and removal
followed by holding
pond
corsrLiANcrr'
SCIItDULF.
Hill have aerated lagoon
within one year after
permit resolved.

-------
REGION:
COMPANY:  Republic Steel Corp.


PLANT:  South Chicago Works
           i

LOCATION:South Chicago, Illinois
                                         PROCESS INFORMATION
'
Products
Bar
Rod
Seamless Tub
Wire


•




*
Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(1 battery)
Blast Furance
(1 furnace)
EOF Shop
(2 vessels)
Open Hearth
(2 furnaces)
EAF (3 furn-
aces)
Hot Rolling
Mill
Seamless Tube
Mill


•
1943
1943








1943








1,369
5,370

3,200
2,470




. f
3,845 (whole
plant - 1973)
4,604 (1977 USW
membership)





1
1


-------
AIR COMPLIANCE STATUS
      Company
     Plant
Facilities
    Compliance Status
   Republic Steel
       Corp.
Chicago Plant
Coke Plant
(1 battery)
                                          Blast Furnace Shop
                                              (1  furnace)

                                            Q-BOF Shops
                                            (2 vessels)
                                          Open Hearth Shop
                                             (2 furnaces)

                                                 EAF
                                             (3 furnaces)
Pushing shed started up in
4th quarter of 1976, but
battery is in violation on
charging, doors, and stack
emissions; is more than 30
years old and will be replaced
within next 5 years but no
schedule now exists.

In violation due to casthouse
fugitives; no NOV issued yet.

New shop started up in 1977.
One vessel up now and second
vessel to be up in February
1978; modern; will assess
compliance status in 1st
quarter of 1978.

Will close when second
Q-BOF vessel comes on line.

In SIP violation and on 1978
compliance schedule; will
install fugitive canopy hoods
and use old O.H.  ESPs for
gas cleaning.

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIAttCB
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
BXISTINQ
CONTROLS
COMPLIANCE
SCHEDULE
       Republic Steel
       Corp.
       Chicago District
       IL0002593
                                      Calumet River
                                      Illinois Effluent
                                      Limits
                                               Have controls to
                                               met BPT
                                                                                                                                    I

-------
REGION:
           II
COMPANY:RePuklic Steel Corp.

PLANT:  Buffalo Works

LOCATION:Buffalo, Erie Co., NY
                                          PROCESS INFORMATION
      Products
   Facilities
  Originally
  Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Bar
Blast Furnace
Shop  (3 furn-
aces)

EOF Shop (2,
 furnaces)
                  Bar Mill
1906 (oldest)
1918 (newest)
                  3,180
                                                                         4,536
                1,960 (whole
                plant - 1973)
                                                    2,249 (1977
                                                    USW Menfcership)

-------
COMPLIANCE STATUS
Plant/Permit Number
Republic Steel
Buffalo. H.V.
NY oooieai
*
COMF1
ST;
In
•
.IANCE
iTUS
Out
X
REASON FOR
IIOIICOHPLIANCE
Adjudlcatory Heating
Settled - EC6L and stipu-
lations signed
RECEIVING WATER
EFFLUENT OK WATER
QUALITY LIMITED
Buffalo River
Cfflucnt limited.
except thermal
water quality
limitations
EXISTING
CONTROLS
Scale pita, thick-
eners, filters, and
oil skiftunera
coriPLiAricr
SCHEDULE
Upgrade present systen
to control total sus-
pended solids, oil and
grease by April 1981
                                                                                                                 I

-------
REGION:
V
COMPANY: Republic Steel Corp.

PLANT: Canton-Massillon Works

LOCATION; Canton, Stark Co., Ohio
                                          PROCESS INFORMATION
      Products
           Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Bar
Sheet-hot (rough)
Sheet-hot (finish;
         Coke Plant
         (1 battery)

         Blast Furnace
         (1 furnace)

         EAF Shop
         ( 9 furnaces)

         Sheet Mill
   1927
   1955
   576
                                                                        4,222
4,140  (whole
plant - 1973)
                                                  5,948  (1977
                                                  USW Membership)

-------
AIR CCMPLIANCE STATUS
     Company
     Plant
    Facilities
    Compliance  Status
  Republic Steel
      Corp.
Canton-MassilIon,
    Ohio
    Coke Plant
   (1 battery)

Blast Furnace Shop
   (1 furnace)

     EAF Shop
   (9 furnaces)
In SIP violation;  to  be
closed in 1981.

Shut Down
                                                                 In SIP violation on EPA
                                                                 compliance schedule for fugitive
                                                                 control.

-------
WATER COMPLIANCE STATUS
                                                    MAJOR IRON  AND  3TBEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Republic Steel
       Canton,  OH
       0110006912
           Have permit.  Appealed f
           6th Circuit told EPA to go
           back & review Compliance
           Schedule dates
                          Nimiahillen Creek
                          a tributary of  Musk-
                          ing ura River.
                          Effluent Limited
                      Have controls  but
                      not meeting BPT
                    Compliance by
                    7/1/79

-------
REGION:
          V
COMPANY: Republic Steel Corp.

PLANT Cleveland District

LOCATION; Cleveland,  Cuyahoga Co., Ohio
                                          PROCESS INFORMATION
      Products
                     Facilities
Originally
Constructed
   Last
  Rebuild
Production
TPD Capacity
Estimated
Employment
Bar
Hot Strip-Continu
ous
Cold Reduced Strij
Galvanized Sheet
                   Coke Plant
                   (6  batteries)

                   Sinter Plant
                   (1  line)

                   Blast Furnace
                   (5  furnaces)

                   EOF (2 vessels
 1917
                                       1916 (oldest
                                       1952 (newest
 N/A (oldest)
1952 (newest)
                                    6,320
                                    9,200
                                                                          9,800
                1,000  (whole
                  plant - 1973)
                                 5,832 (1977
                                 USW Membership)
                                                                                                     I

-------
AIRl COMPLIANCE STATUS
             Company
    Plant
Facilities
Compliance Status
           Republic Steel
               Corp.
Cleveland, Ohio     Coke Plant
                   (6 batteries)
                                                  Blast Furnace Shop
                                                    (5 furnaces)
                                                    Sinter Plant
                                                      (1  line)

                                                      BOF Shop
                                                    (2 vessels)
                    In SIP violation; on 1980
                    compliance schedule; one
                    new battery (1977) is to be
                    in compliance by September
                    1978.

                    In SIP violation due to
                    casthouse emissions; no
                    NOV] no schedule.

                    Down now; to be replaced
                    in 1980

                    An EPA order to comply by
                    1977.  RSC retrofitted a
                    suppressed combustion
                    system and evaluation to
                    occur soon.

-------
WATER COMPLIANCE  STATUS
                                                 .  MAJOR IRON AMD STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Republic Steel
       Cleveland,  OH
       0110000957
                                      Cuyahoga River
                                      Effluent/Hater
                                      Quality
                                               Met BPT require-
                                               ments

-------
REGION: 	V
COMPANY Republic Steel Corp.




PLANT: Warren Works	




LOG AT I ON; Warren and IJiles. Oh.
                                           PROCESS INFORMATION

Products
Strip-hot
Strip-cold reduce<
Strip- temper
Galvanized sheet
Terne Plate









Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
I (2 batteries)
Blast Furnace
Shop (1 furn-
ace)
Sinter Plant
(1 line)
EOF Shop
(2 furnaces)
EAF (2 furnaces
Hot Rolling
Galvanizing
Mill
1
1

1923
1921



)





1948 (oldest)
1949 (newest)









1,852
2,800


7,120






4,988 (whole
plant - 1973)
3,790 (1977 USW
membership)






i
^.
0>
i

-------
AIR bcMPLIANCE STATUS
              Company

           Republic  Steel
               Corp.
    Plant

Marten,  Ohio
 (Mahoning)
 Facilitiea
          •

 Coke Plant
(2 batteries)
                                                Blast  Furnace Shop
                                                   (1 furnace)
                                                    Sinter Plant
                                                     (1 line)
    Compliance Status

In SIP violation} to close
by 1980 under EPA order
when new battery started up.

Top gas compliance; in violation
due to fugitives from casthouse;
no NOV.

In SIP violation; under EPA
order to shut down in 1980;
poorly equipped now.
                                                                                                          i

                                                                                                         oX
                                                                                                         h»
                                                                                                          I

-------
WATER COMPLIANCE STATUS
                                                    MAJOR IRON AND  STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE   .
       Republic-Steel
       Corporation
       Niles, OH
       O110011266
            Failed to install  treat-
            ment facilities
                          Mahoning River
                          Hater Quality
                          Limited
                     No cpntrols to
                     meet BPT
                     Probably 1980
                     or beyond.

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND  STEEL FACILITIES^
      REGION
      Plant/Permit Number
COMPLIANCE
  ST;
 In
TUS
 Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER  ,
EFFLUENT OR WATEIf
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      Republic-Steel
      Corporation
      Warren, Oil
      OII001U74
           No effective permit*  Ad-
           judicatory Hearing resqlyed
           reached agreement with OH
           & PA but can't issue permit
           until Oil revises WQS some-
           time in NOv, 1977.  Third
           Circuit Court reversed
           Mahoning/Train case on
           9/J.9/77.
                                  Mahoning River
                                  Water Quality
                                  Limited
                                                No controls to
                                                meet BPT
                                          Probably 1990
                                          or beyond
                                                                                                                                    I
                                                                                                                                     I

-------
REGION:
V
COMPANY: Republic Steel Corp.

PLANT: Youngstown Works

LOCATION:  Youngstown, Ohio
                                          PROCESS INFORMATION
      Products
            Facilities
Originally
Constructed
   Last
  Rebuild
Production      Estimated
TPD Capacity    Employment
Bars
Pipe
         Coke Plant
         (3 batteries)
                     \
         Sinter Plant'
         (1 line)

         Blast Furnace
         (3 furnaces)

         BOF Shop
         (2 vessels)
  1950
  1926 (oldest)
  1942 (newest)
1950 (oldest)
1952 (newest)
 3,351
                                                                        2,520
4,086  (whole
 plant - 1973)

2,865  (1977 USW
membership)
                                                                                                   Oo
                                                                                                   Ml
                                                                                                    I

-------
AIR COMPLIANCE STATUS
            Company
     Plant
 Facilities
    Compliance Status
         Republic  Steel
             Corp.
Youngs town,  Ohio
 Coke  Plant
(3  batteries)

 Sinter  Plant
  (1  line)
                                               Blast Furnace Shop
                                                  (3 furnaces)

                                                    BOP Shop
                                                  (2 vessels)
In SIP violation; on 1980
compliance schedule.

In SIP violation; on 1980
compliance schedule to
replace this plant.

In violation; no NOV.
                                         In SIP violation; on 1979
                                         compliance schedule on
                                         fugitives.•

-------
WATER COMPLIANCE STATUS
                                                  .  MAJOR IROH AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOI1PLIANCE
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Republic-Steel
       Corporation
       Youngs town, Oil
       01)0011282
           No effective permit*  Ad-
           judicatory Hearing resolved
           reached agreement with OH
           & tA but can't issue permit
           until Oil revised WQS some-
           time in Nov. li'77.  Third
           Circuit court reversed
           Mahoning/Train case on
           9/1V77.
                          Mahoning River
                          Hater Quality
                          Limited
                      No controls  to
                           BPT.
                     Probably  1900
                     or  beyond.

-------
REGION:  III
COMPANY:  SHARON STEEL CORP.




PLANT;   STEEL DIVISION/COKE DIVISION




LOCATION; SHARON,  PA./FAIRMONT, W.VA.
                                          PROCESS INFORMATION
Products
ZOKE, COAL
:HEMICALS,
?IG IRON,
?ORGING STEELS,
3IPE & TUBING,
SHEETS - HOT &
COLD ROLLED,
SHEETS £, STRIPS -
GALVANI ZED ,
STRIP HOT & COLD
ROLLED




Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
COKE PLANT
BLAST FURNACES
BOF (3)
EAF ( 2 )
BLOOMING MILL
SLABBING MILL
HOT STRIP
COLD SHEET


1920
1901









650
2,800
3,500
900







1
&
8
i

-------
AIR dxWPLIANCE STATUS
         Company                Plant           Facilities                Compliance Status

                                                         •

      Sharon Steel          Faccell,            Coke Plant          In SIP violation}  under NOVj
                            Pennsylvania        (West VA)           no equipment; no schedule.
                            (Western PA)       2 batteries)

                                             Blast Furnace Shop     In SIP violation, not under NOV;
                                                (2 vessels)         casthouse emissions are problem;
                                                                    no equipment, no schedule.

                                                BOF Shop            In SIP violation; no NOV
                                               (2 vessels)           yet;  problem is fugitives
                                                                    emissions from charging &
                                                                    tapping; nevertheless
                                                                    company is putting in
                                                                    hoods by mid - 1978.

-------
WATER COMPLIANCE STATUS
                                                  MAJOR IRON AND STEEL FACILITIES
    REGION
    Plant/Permit Nuxoer
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      Sharon Steel Corp.
      Farrel, PA         j
      PA0002429          j
            Adjudicatory Hearing
                          Sftenango River
                                         B.P, - out
                                         B.O.F, - out
                                         Finsihing - out
                                         Anticipated AOL 7/80

-------
REGION :
          TTT
COMPANY :


PLANT :
LOCATION :
                  Tslanrl. PA
                                            PROCESS INFORMATION
      Products
 Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
  Coke, Coal,
  Chemicals, Pig Iron
 Coke Plant
(3 batteries)
                   3last Furnace Shop
                      (2 furnaces)
1929
                  1952
                  2,025
                                      800
                500  (1977 USW
                membership)

-------
WATER COMPLIANCE STATUS
                                                 MAJOR IRON AND STEEL FACILITIES
ION III
nt/Pormit Number
Shcnango Inc
Neville Coke Div.
PA0002437

COMF1
ST;
In

,IANCE
tTUS
Out
X
•
REASON FOR
NONCOMPLIANCE
AOL 12/79

RRCEIVIMG HATER
EFFLUENT OR WATER
QUALITY LIMITED
Ohio River

EXISTING
CONTROLS


COMPLIANCE
SCHEDULE
Coking I Blast Furnace
12/79
1
i

-------
REGION:
COMPANY:  TENNESSEE FORGING STEEL CORP.

PLANT:     HARRIMAN WORKS

LOCATION: HARRIMAN. TENN.
                                          PROCESS INFORMATION
      Products
 Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 BAR SIZE ANGLES,
 MERCHANT BARS -
 HOT ROLLED,
 REINFORCING BARS^
 FORGING QUALITY
 BILLETS, FLATS
EAF (2)

CONTINUOUS
 BILLET
 CASTER

BAR MILL
                                 700
                                207  (1977 USW
                                membership)
                                                                                                   VI
                                                                                                   i

-------
WATER COMPLIANCE STATUS
                                                MAJOR IKON AND STEEL FACILITIES
                IV
3 ION
ant/Pormit Number
Tennessee Forging
Steel Corp.
TN 0028363
COMF1
ST;
._ l£L
X
.IANCE
TUS
Out

REASON FOR
NONCOMPLIANCE
Met July 1, 1977, dead-
line
RECEIVING tJATER
EFFLUENT OR WATER
QUALITY LIMITED
Caney Creek
Cardiff Creek
EXISTING
CONTROLS
Oil/Water separa-
tors, meet limits
COMPLIANCE
SCHEDULE
No future controls ,
planned I

-------
REGION: IV
COMPANY:  U.S. Steel



PLANT:    Fairfield Works
LOCATION: Fairfield.  A1
                                            PROCESS INFORMATION
J
Products
Hot Strip, Tin
Sheet, Cold Sheet,
Wire











Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(6 batteries)
Blast Furnace
(6 Furnaces)
Q - BOP
(2 Vessels)
Sinter Plant
(4 lines)
Primary Mills
Hot Rolling
Tin
Sheet Fin. &
Wire



1912
1908 (Oldest)
1941 (Newest)










1945 (oldest)
1964 newest)











7,716
8,054
7,440
7,283




-



12,500 (whole
plant - 1973)
7,822 (1977 USW
membership)







l
V.
Vl
1

-------
AIR COMPLIANCE STATUS

       Company
     Plant
 Facilities
      Compliance Status
    U.S. Steel Corp.
Fairfield Works
(Birmingham,  AL)
 Coke  Plant
(6  batteries)
                                           Blast Furnace Shop
                                              (6 furnaces)
                                               Q-BOF
                                           (2  vessels, one
                                            more  coming)
                                             Sinter  Plant
                                              (4  lines)
No. 5 & 6 in compliance with pos-
sible exception on pushing; No. 3,'
4 and & to be shut down in 1978
when new No. 2 starts up; No. 7    ;
to be down one year after No.2
start-up; No. 9 is down and under
pad-up rebuild now; new No. 2
to be modern preheated coal
battery (potentially clean) and
to have pushing equipment.
Preceding not under EPA schedule.  ,

Three Ensley Works B.F. are in     ;
SIP violatin and are violation
to go down when new Fairfield fur-
nace starts up in 1970; 3  Fair-
field units are considered by EPA
to be violating SIP due to cast-
house fugitive emissions
(uncontrolled); no NOV.

Violations;  due to process   .    ;
fugitives during vessel turn-
down period; NOV issued;
company has tried tightening
down on current undersized
fugitive control system and
recognizes need for additional
action; 3rd vessel being built
now to same design as first
two units; all three will need
additional controls.
                                •
Newest unit in violation and
on State schedule for September
1978; old lines marginally in
violation due to discharge end     «
fugitives; no NOV.     .            >

-------
IWMER COMPLIANCE STATUS

[


i
•
!
Plant/Permit Number
U.S. Steel
Ensley
COMF1
ST;
In
X
.1ANCE
VTUS
Out

REASON FOR
NOMCOMPLIANCE
Currently under Fairfield
permit - new permit being
Issued
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
Village Creek
WQL
EXISTING
CONTROLS
Rolling Hills - OPT
Blast furnaces - no
treatment, but
meeting limitations
t
cc::rLiANrn'
SCHEDULE
Dlast furnace op
beinij transferee
Fairfield plant.
permit will spec
shutdown of bias
furnaces by 1901
lieu of trcatmon
                                                                                                             New
                                                                                                             fy

                                                                                                             in
                                                                                                                 >O

-------
WATER COMPLIANCE STATUS
Plant/Permit Number
U.S. Steel
Falrfleld
AL 0003646
COMF1
STI
In
X
,IANCE
>TUS
Out

REASON FOR
MONCOMPLIANCB
Meeting limits
RECEIVING WATER
EFFLUENT OR WATRR
QUALITY LIMITED
Opossum Creek
HOL
EXISTING
CONTROLS
BPT
COnrLIANCR
SCHEDULE
No schedule

-------
REGION:  IX
COMPANY:U.S. Steel Corp.

PLANT: Pittsburg Plant

LOCATION:Pittsburg, Cal.
                                         PROCESS INFORMATION
      Products
  Facilities
    Originally
    Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Cold Sheet,
Galvanized Sheet,
Tin Sheet, Wire,
Galvanized Wire,
Nails, Staples,
Wire Rope, and
Strands
Rod Mill

Cold Sheet Mi

Tin Mill

Wire Mill

Pipe Mill
.1
                                                    1.922  (1977 USW
                                                    membership)
                                                                                                  i

-------
[WATER COMPLIANCE STATUS
Plant/Permit Number
U.S. Stoel Corp
Pittsburgh, CA
CA0005002
COt!PL
5TA
In
X
IANCE
rus
Out

REASON FOR
NONCOMPLIANCE
•
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Suison Bay
•
CXISTINQ
CONTROLS
Steel Finishing *
Hot Rolling
pll Control
coagulation I
sedimentation
COriPLIAMCfJ
SCHEDULE


-------
 REGION:
V
 COMPANY:  U.S. Steel Corp.

 PLANT: Joliet Works	

 LOCATION: Joliet, Illinois
                                          PROCESS INFORMATION
       Products
           Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Wire and Wire
Products
        Rod Mills
                                                                              790 (1977
                                                                             USW Membership)

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND S.TBEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCB
RECEIVING HATER
EFFLUENT OR
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       U.S.  Steel Jolist
       Joliet,  IL
       IL0002674
                                       Ill-Michigan Canal-
                                       Illinois Effluent
                                       Limits
                                                Controls to meet
                                                permit  conditions'
                                                                                                                                    i

-------
 REGION:
          V
COMPANY: U.S. Steel Copp.

PLANT: South Works	

LOCATION Chicago, Illinois
                                          PROCESS INFORMATION
      Products
    Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Bars, Rod, Plate,
Structurals
Sinter Plant
       (1)

Blast Furnaces
(8 furnaces)

EOF (3 vessels)

Blooming Mill

Slabbing Mill

Structural Mill

Bar Mill

Rod Mill

Plate Mills
                                    1906 (oldest)
                                    1970 (newest)
                                 12,203


                                 11,200
                               10,000 (whole
                               plant - 1973)

                               6,497  (1977  USW
                               membership)

-------
AIR COMPLIANCE STATUS
          Company


       U.S.  Steel  Corp.
 Plant
South Works
 (Chicago)
 Facilities
Sinter Plants
  (1 line)
                                             Blast Furnace Shop
                                                (8 furnaces)

                                                    BOF
                                                (3 vessels)
      Compliance Status
In SIP violation; had been
through listing proceeding
in 1977; on C.S. through
1981 for combined windbox/
discharge gas cleaning equip-
ment.

In violation due to casthouse
fugitives; no NOV issued yet.

In SIP violation; on
July 1979 State schedule
for fugitive control via
Gaw Damper and operating
procedures changes.
                                                                                                    I

-------
WATER COMPLIANCE
                                                    MAJOR IRON ANQ  STEEL FACILITIES
      REGION
      Plant/Permit
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCB
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       U.S. Steel So.
       Works
       Chicago, IL
       IL0002691
            Have permit.
            Compliance
                                                      In
                          Calumet River
                          Illinois Effluent
                          Limits
                     Have controls to
                     meet BPT
                                                                                                                                    Ml
                                                                                                                                     i

-------
REGION:
V
COMPANY: U.S. Steel, Corp.

PLANT: Waukegan  Works	

LOCATION:Waukegan, 111.
                                           PROCESS  INFORMATION
      Products
        Facilities
Originally
Constructed
 Last
Rebuild
Production      Estimated
TPD Capacity	Employment
 Wire Products

 Chain Link Fence

 Wire Conveyor Belt-
 ing
     Wire Mill

-------
WATER COMPLIANCE STATES
                                                   MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  ST;
 In
TUS
 Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING .
CONTROLS
COMPLIANCE
SCHEDULE
       U.S. Steel Corp.
       Waukegan Works
       Waukegan, IL
       IL0002682
                                        Lake Michigan
                                        Effluent Limits
                                                       Have control^
                                                       meet BPTt
                                                                                                                                  -sl

-------
REGION:
COMPANY: U.S. Steel  Corp.
PLANT: Gary Works
LOCATiON^ary, Indiana
                                            PROCESS  INFORMATION
J
Products
Rails, Plate, Bar,
Hot Strip, Cold
Sheet, Tin Sheet,
Forged Products







Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
Sinter Plant
Blast Furances
Q-BOP
Rail Mill
Plate Mill
Bar Mill
Hot Strip
Cold Sheet
Tin Mill


1911
1908 (oldest)
1971 (newest)







1949 (oldest)
1976 (newest)







11,960
22,435
12,400







23,400 (whole
plant - 1973)
17,688 (1977
USW Membership)





1
8>

-------
'AIR COMPLIANCE STATUS
          Company
Plant
Facilities
Compliance Status
       U.S. Steel Corp.    Gary Works
                          (Gary, Indiana)
                Coke Plant
              (8 batteries)
                                                 Sinter Plant
                                              (2 plants, 5 lines)
                                             Blast Furnace Shop
                                                (13 furnaces)
                    Two new batteries (No. 2 & 3)
                    on preheated coal, not in SIP
                    compliance but on 1977 com-
                    pliance schedule; six other
                    batteries without pushing
                    emissions equipment, under
                    NOV and not on schedule.

                    In violation of stack process
                    weight in SIP and under NOV
                    for windbdx exhaust.

                    In violation of process
                    weight SIP for casthouse.
                                                 Q-BOP Shop
                                                 (3 vessels)
                                      In compliance with schedule.

-------
WATER COMPLIANCE STATUS
                                                  MAJOR IRON AND STEEL FACILITIES
     REGION
     Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCB
RECEIVING WATER
EFFLUENT OR HATER.
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      U.S. Steel,  Gary
      Works
      Gary, IN
      IN0000281
           Failed to install treat;
           meht facilities
                          Grand Calumet  River
                          WQ Limited
                      Wastes from blast
                      furnace not meet-
                      ing BPT
                     Compliance  for blast
                     furnace control pro-
                    jected  for  10/80
                                                                                                                                    O
                                                                                                                                    I

-------
REGION:
COMPANY:U.S. Steel Corp.

PLANT:Duluth Works	

LOCATION: Duluth, Minn.
                                         PROCESS INFORMATION
      Products
   Facilities
Originally
Constructed
   Last
  Rebuild
Production
TPD Capacity
 Estimated
 Employment
Coke
Coke Plant
(2 batteries)
  1915
1950 (oldest)
1952 (newest)
 1,581
194  (1977 USW
membership)
                                                                                                  I
                                                                                                  K>
                                                                                                  T

-------
AIR COMPLIANCE STATUS
           Company
    Plant
  Facilties
       Compliance Status
        U.S.  Steel Corp.
   Duluth
(Minnesota)
 Coke Plant
(2 batteries)
In SIP violation; on compliance
schedule; to shut down  in  1980.
                                                                                                    Jo
                                                                                                    N
                                                                                                     i

-------
WATER COMPLIANCE STATUS
                                                    MAJOR IRON AND  STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       U.S. Steel Corp,
       Duluth Works
       Duluth, UN
       HN00028B7
                                       St.  Louis River
                                       Effluent Limited
                                               Have controls
                                               meet BPT.
                                                                                                                                   M4

-------
REGION:
COMPANY : n.fi
PLANT ; Lorain-Cuyahoga Works-Central Furnaces Plant

LOCATION : Cleveland. OH

                                            PROCESS INFORMATION
      Products
   Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
   Pig Iron
Blast Furnaces
   (2 furnaces)
   1954
                 1,234
                 1,419  (1977
                 USW Membership)
                                                                                                          i
                                                                                                          H>

-------
WATER COMPLIANCE STATUS
                                                 .  MAJOR IRON AND STEEL FACILITIES
     REGION
     Plant/Pexmit Number
COMPLIANCE
  STATUS
      Out
  REASON FOR
  NONCOltPLIANCB
RECEIVING WATER
EFFLUENT OR
QUALITY LIMITED
EXISTING
CONTROLS.
COMPLIANCE
SCHEDULE
      U.S. Steel Corp.
      Central Furnace
      Cleveland. OH
      OH0002143
Small 2 furnace operations
Under review.   Still in
adjudication in Sixth
Circuit Court.   State•
issued permit with ECSL (,
EPA objected for bad faith
violation of 7/1/77 BPT
deadline. .
Cuyahoga. River
Effluent/Hater
Quality
 No controls  Cor
 meeting'BPT,   Prob-
 lem with blast
 furnaces,
Compliance not  likely
before  1980-81.

-------
REGION:   v
COMPANY:  U.S. Steel Corp.

PLANT; Lorain-Cuyahocfa Works-Cuvahoga Plant

LOCATION: Cleveland, OH	
                                              PROCESS  INFORMATION
       Products
   Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD  Capacity
Estimated
Employment
   Rods,  Hot Strips,
   Cold Sheets,
   Galvanized Sheets
   Wire,  Galvanized
   Wire,  Welded Wire
   Fabric, Cold
   Finished Bars
Rod Mill

Hot Strip Mill

Cold Sheet Mill

Wire Mill

Pickling and
 Galvanizing Line
                                                      1,419  (1977 USW
                                                      membership)
                                                                                                             8?

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCB
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING .
CONTROLS
COMPLIANCE
SCHEDULE
       U.S.Steel
       Cuyahaga Works
       Cleveland.  Oli
       OH0002160
                                       Cuvahoga  River
                                       Effluent  Limited
                                                                                        Meeting WT

-------
REGION:
COMPANY:  U.S. Steel Corp.




PLANT; Lorain-Cuyahoga Works-Lorain Plant



LOCATION;Lorain, Ohio
                                          PROCESS INFORMATION
Products
Cold Bars, Pipe,
Rod, Hot Strip,
Cold Sheet,
Galvanized Sheet,
Wire, Galvanized
Wire







Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
Sinter Plant
Blast Furnaces
EOF
Blooming Mills
Bar Mills
Pipe Mill
Rod Mill
Hot Strip Mill
Cold Sheet Mil:

1917







1955 (oldest)
1970 (newest)







4,468
1,132
8,000
7,700







10,200 (whole
plant - 1973)
6,205 (1977 USW
membership






I
K)
Ob
t

-------
^
 AIR COMPLIANCE STATUS
           Company
      Plant
 Facilities
      Compliance Status
        U.S.  Steel Corp,
  Lorain Works
North East Ohio)
 Coke  Plant
(7  batteries)
In SIP violation} NOV; no
agreement to comply.
                                                  Sinter  Plant
                                                    (1  line)
                                          In SIP violation; NOV  issued}
                                          no schedule yet.
                                                Blast  Furnace  Shop
                                                   (5  furnaces)
                                          In violation due to casthouse
                                          fugitive; no NOV issued.
                                                       BOF
                                                   (2  vessels)
                                          Primary emissions  in compliance;
                                          in violation due to fugitive
                                          emissions; no schedule  for
                                          abatement.

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND STEEL FACILITIES
     REGION
     Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOHPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      U.S. Steel Corp.
      Lorain, OH
      OH0001562
            Failed to install treat-
            ment facilities.
                          Black Rivar
                          Water Quality
                          Limited
                      Full integrated
                      steel mill with no
                      controls to meet
                      BPT.  Given 316
                      thermal allowance.
                     Compliance not until
                     1961.
                                                                                                                                    I

-------
REGION:
             \7
COMPANY: U.S. Steel Corp.
PLANT: Youngstown Vforks
LOCATION:Youngstown, Oh.
                                             PROCESS INFORMATION
      Products
   Facilities
    Originally
    Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Bars, Strips
Blast Furnaces
     (4)

Sinter Plant

Open Hearth
     (14)

Railing Mills
1901(Oldest)
1909(Newest)
                  4,708
                                                                              4,700
                  5,400(whole
                  plant- 1973)


                  4,446 (1977 USW
                  membership)
                                                                                                            Is)
                                                                                                            M

-------
'  AIR COMPLIANCE STATUS
          Company
Plants
Facility
Compliance Status
       U.S. Steel  Corp.    Youngstown Works          BF
                          (Ohio  & McDonald      (4 furnaces)
                            Works)
                          Youngstown, Ohio
                                               Sinter Plant
                                                (1 line)
                                             Open Hearth Shop
                                                (14 furnaces)
                                      In violation due to casthouse
                                      fugitives;  no equipment,
                                      schedule,  or NOV.

                                      In violation with SIP.  Current*
                                      EPA civil  action against sin-
                                      tering violation.

                                      In violation with SIP.  Part of
                                      current EPA civil action.  U.S.
                                      Steel has  agreement with State
                                      of Ohio not to operate more
                                      than 10 furnaces at any time,
                                      which U.S.  Steel abides by.
                                                                                                    I
                                                                                                    K)
                                                                                                    I

-------
WATER COMPLIANCE STATUS
                                                    MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NQNCOMPLIANCB
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       U.S. Steel Corp.
       Youngstown, OH
       0110063215
       (McDonald Works)
            Np  effective permit.  Ad.-
            judicatory Hearing resolved
            reached agreement with Oif
            & PA but can't issue permit
            until OH revises WQS some-
            Lime in Nov. 1977.  Third
            Circuit Court reversed
            Mahoning/Train settlement
            case on 9/19/77.
                          Mahoning River
                          Water Quality
                          Limited
                      Have controls but
                            meet BPT.
                     Probably 2 or 3
                     years.
                                                                                                                                      I
                                                                                                                                     to
                                                                                                                                     vi
                                                                                                                                      I

-------
WATER COMPLIANCE STATUS
                                                    MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STJ
 In
.TUS
 Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       U.S. Steel Corp.
       Youngstown, OH
       0110011916
       (Ohio Works)
            No effective permit,  Ad,-?
            judicatory Hearing  resolved
            reached agreement with OH
            & PA but can't issue  permit
            until OH revised WQS  some-
            time in Nov. 1977.  Third
            Circuit Court reversed
            Maboning/tfrain case on
            9/19/77.
                                   Mahoning River
                                   Water Quality
                                   Limited
                                               No  controls  to meet:
                                               BPT,
                                                                                                             No agreement  reached.
                                                                                                                                      I
                                                                                                                                     K>

-------
REGION:
        III
COMPANY:  U.S. Steel Corp.

PLANT:  Christy Park Works

LOCATION:McKeesport, Pa.
                                         PROCESS INFORMATION
      Products
 Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Commercial and
Ordnance Products
Pressure Vessels,
Seamless Tubing,
Bombs and War
Heads for
Missiles
Forging
                                                3,597  (1977  USW
                                                membership)
                                                                                                 N
                                                                                                 Ml

-------
WATER COMPLIANCE STATUS
                                                   MAJOA IROM AND STEEL FACILITIES
      REGION
      Plant/Permit Number
        U.S. Steel -
        Christy Park
        PA0004081
COMPLIANCE
  STATUS
 In
RCASOH FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED	
EXISTING
CONTROLS
I COMPLIANCE
 SCHEDULE
                           Voughioghony River
                                            Finishing Mill
                                                                                                                                I
                                                                                                                               X)
                                                                                                                               N
                                                                                                                                i

-------
REGION:  III
COMPANY:  U.S.  Steel Corp.

PLANT:Clairton Works
LOCATION: Clairton,  Pa.
                                         PROCESS INFORMATION
      Products
  Facilities
Originally
Constructed
  Last
 Rebuild
Production
TPD Capacity
 Estimated
 Employment
Rolling Mills
Coke Plant
(19 batteries
                   Blast Furnace
                  (1 furnace)
  1918
                    1930
1947 (oldest)
1975 (newest)
23,300
                                                                          950
  4,500  (whole
plant-1973)

4,206 (1977 USW
membership)
                                                                                                  10
                                                                                                  tvi

-------
 AIR COMPLIANCE STATUS
   Company
Plant
Facilities
Compliance Status
U.S. Steal Corp.     Clairton Works         Coke  Plant
                                      (19  coke  batteries)
                                      In violation! on compliance
                                      schedule, through 19117 calling
                                      either for shut down, rehabili-
                                      tation, or replacement with new
                                      batteries.  Most of schedule
                                      past 1979.  Currently, EPA,
                                      Pennsylvania and Allegheny
                                      Country performing new source
                                      review on first of four new
                                      batteries.
                                          2  Coal  Fired
                                          Ooilerhouses
                                      Violation of SIP for parti-
                                      culates) on local C.S,
                                      through 1978 for KSP'a,
                                          COG  Combustion
                                      In compliance with Sip after
                                      installation (by 1975) of
                                      desulfurization equipment.
                                          1  Blast  Furnace
                                      Down
                                                                                                    t
                                                                                                    K>
                                                                                                    )0
                                                                                                    Oo
                                                                                                    I

-------
WATER COMPLIANCE STATl
Plant/Permit Number
U.S. Steel -
Clairton
Clairton, PA
PA0004472

ST*
In

IANCE
TUS
Out
X
REASON FOR
HONCOriTLIANCE
F.OJL Denied
Enforcement Action
Pending
RECEIVING HATER
EFFLUENT Oil WATER
QUALITY LIMITED
Honongahela R.
EXISTING
CONTROLS
4500 eat. employ-
ment
20.000 T/dy prod.
capacity .
_ •
CO:TLIA\CK
SCHEDULE
Coke Plant-solids
carry over-out
Boiler House - 6/79
Pitta. - 10/31/79
B.F.- shut down
Rolling - 4/30/80
 I
10
M
>O
 I

-------
REGION:    III
COMPANY:  U.S.  Steel Corp.

PLANT; Edgar Thomson - Irvin Works

LOCATION:Braddock, Pa.
                                         PROCESS INFORMATION
      Products
   Facilities
   Originally
   Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Hot Strips,
Cold Sheet,
Tin Sheet,
Galvanized Sheet
Sinter Plant
(1 line)

Blast Furnaces
(3 furnaces)
                  EOF Shop
                  (2 vessels)

                  Hot Strip Mill

                  Cold Sheet Mil.

                  Tin Mill

                  Galvanizing
                  Line
1883 (oldest)
1943 (newest)
                                                                        8,600
                                                      7,750
                                7,200  (whole
                                 plant-1973)

                                1,982  (1977 USW
                                membership)
                                                                                                    I
                                                                                                   K)

-------
AIR COMPLIANCE STATUS
      Company
       Plant
Facilities
Compliance Status
   U.S. Steel Corp.
    Edgar-Thomson
     Irvin Works
(Honongahala  Valley)
                                             Sinter Plant
                                               (1 line)
                    Down) not equipped for SIP
                    compliance.
                                           Blast Furnace Shop
                                             (3 furnaces)
                                            In compliance on top gas and in
                                            violation on casthouse fugitive
                                            emissions.   Not under NOVj
                                            No compliance schedule.
                                               BOF Shop
                                              (2 vessels)
                                            In compliance on main stack}
                                            in violation on fugitives;
                                            USSC  had  undertaken partial
                                            program of  installing hot
                                            metal transfer hood/baghouse
                                            and changing operating tech-.
                                            niques to reduce emissions.
                                                                                                    I
                                                                                                   10
                                                                                                   VJ

-------
WATER COMPLIANCE STATUS
                                                 MAJOR IRON AND STEEL FACILITIES
    REGION
    Plant/Permit Nu.raer
I COMPLIANCE
i   STATUS
I  In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING MATER
EFFLUENT OR WATER
QUALITY LIMITED
XISTING
!ONTROLS
COMPLIANCE
SCHEDULE
      U.S. Steel -
      Edgar Thompson
      Works
      Braddock, PA
      PA0004073
             ECSL Denied
             Enforcement Action
               Pending
                          Monongaheia River
                      Finishing-terminal
                      treatment ~ in
                     B.F. - recycling
                     9/3-/81
                     B.O.F. - all equip.
                     in 11/1/79

                     Pickling
                     Cold Rolling    3/79
                     Hot Strip - filtra-
                                tion 5/80
                     Slab Hill - filtra
                          tion recycle 5/80
                                                                                                                                   r
                                                                                                                                  IV)
                                                                                                                                 VI
                                                                                                                                  N

-------
REGION:
III
COMPANY:   U.S.  Steel Corp.




PLANT cFairless Works	



LOCATION: Fairless Hillsy Pa.
                                          PROCESS  INFORMATION
•*
Products
Cold Sheet, Tin
Plate, Pipe, Wire







Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(2 batteries)
Blast Furnaces
(3 furnaces)
Open Hearth
(11 furnaces)
Sinter Plant
(2 lines)
Sheet & Tin
Mill
Pipe Mill
Wire & Wire
Products
i
\ \
\
\
1952
1952 (oldest)
1957 (newest)






1952 (oldest)
1953 (newest)







3,000
8,206
10,200
7,200




7,600 (whole
plant-1976)
5,594 (1977
USW membership)




i
1
TV)
M4
\*l
I

-------
AIR COMPLIANCE STATUS
      Company
Plant
Facilities
Compliance Status
   U.S. Steel Corp,     Painless Works        Coke Plant
                        (Eastern  PA)      (2 coke batteries)
                                      In  violation  of  State  &  EPA
                                      standards;  under NOV;  EPA/USSC
                                      discussions have not produced
                                      compliance  schedule; PA. changed
                                      coke  regulations in 1977 making
                                      them  more specific.  These will
                                      be  submitted  to  EPA for  SIP re-
                                      vision  approval; U.S.  Steel
                                      maintains it  need not  put in
                                      abatement equipment due  to
                                      ambient air quality attainment
                                      near  plant.
                                        Blast Furnaces Shop
                                            (3 furnaces)
                                      In  violation  of  SIP;  under NOV
                                      for casthouse emissions;  no
                                      equipment;  no compliance
                                      schedule.
                                         Open Hearth Shop
                                            (11 furnaces)
                                      Under  EPA  NOV due to both stack
                                      and  fugitives;  113 Conference has
                                      produced no  commitments from
                                      company.
                                          Sinter Plant
                                             (2 lines)
                                      In  SIP violation;  under  NOV;
                                      no  adequate  equipment now;  no
                                      compliance schedule.

-------
WATER COMPLIANCE STATUS
Plant/Permit Number
U.S. Stoel Corp.
Falrlesa Horka
PA0013463

COMF1
ST*
?•» I


.IANCB
kTUS
Out
X

REASON FOR
NOUCOHPLIANCE
Under Appeal

RECEIVING MATER
EFFLUENT OR HATER
QUALITY LIMITED


EXISTING
CONTROLS
I
Integrated Mill
Rod Mill-Lagoon- in

SCHEDULE
O.F. once throu
to recycle
Anticipatn AO
Coko I Termi
Pickling 1 roent
Cooling J 200 m
Anticipate AO
                                                                                                                    VI
                                                                                                                     I

-------
REGION:
          III
COMPANY: U.S.  Steel
PLANT: Homestead Works
LOCATION: Homestead,  Pa.
                                         PROCESS INFORMATION
      Products
  Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Plate, Wheels,
Structurals,
Forgings, and
Axles.
Sinter Plants
 (3 lines)
                   Blast Furnaces
                   Open Hearths
                  (11 furnaces)
                  Slab & Plate

                  Bloom & Struct.

                  Forging

                  Wheel & Axle
                                                      9280
                                                  8,200 (whole
                                                   plant - 1976)

                                                  6,432 (1977
                                                  USW membership)
                                                                                                   i
                                                                                                   N)

-------
AIR COMPLIANCE STATUS '
    Company
Plant
Facilities
Compliance Status
 U.S. Steel Corp.      Homestead Works     Sinter Plant
                     (Monongahela Valley)  (Carrie, 1 line)
                                     Down|  unequipped for compliance,
                                           Sinter Plant
                                        (Saxenburgj 3 lines)
                                     In violation of windbox, SIP
                                     and on Pennsylvania schedule
                                     (for 1980) .by windbox gas
                                     recirculation.
                                         2 Blast Furnaces
                                     Top gas compliance} casthouse
                                     fugitives in SIP violation} NOVj
                                     no C.S.) no equipment.
                                         Open Hearth Shop
                                            (11 furnaces)
                                     In violation on fugitive and
                                     stack emissions. Five GSP's
                                     exist but have been tested at
                                     twice SIP standard} under NOV|
                                     company contends emissions
                                     at both B.F. and O.K. shops
                                     are insignificant and hence,
                                     under SIP, are not violations}
                                     O.H. stack test planned for
                                     November 1977.
                                                                                                   K>

-------
WATER COMPLIANCE STA3
Plant/Permit Number
U.S. Steel - Home-
stead
Homestead. PA
PA00044B1
5S)KPt
STA
. In

. I AMCC
iTUS
Out
X
REASOII FOR
HOIICOHTLIAIICE
Adjudicatory Hearing
E64L Denied
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED

EXISTING
CONTROLS
10,000 eat employ-
ment
CO.'trLIANCn'
SCHEDULE
B.F. 344 9/31/81
B.F. 6*7 Down (1)
Banked <1)
Slab I Plate filtration fc
recycle 6/30/80
I

-------
REGION:  III
COMPANY:  U.S. Steel Corp.




PLANT:  National-Duquesne Works



LOCATION: McKeesport/Duquesne, Pa.
                                          PROCESS  INFORMATION
-*
Products
Rolling Mills,
Pipe Mills






Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Blast Furnaces
(4)
EOF Shop
(2 vessels)
EAF Shop
(5 vessels)
Pipe Mills
Rolling Mills


1896 (oldest)
1963 (newest)








•




6750
7500
1035




6,600 (whole
plant - 1973)
3,062 (1977
USW membership)


t
1
i

-------
AIR COMPLIANCE STATUS
      Company
Plant
Facilities
Compliance Status
   U.S. Steel Corp.    National Duquesne    Sinter Plant
                            Works             (1 line)
                      (Monongahela Valley)
                                      Down
                                            Blast Furnace
                                              Shop (1)
                                      Down
                                            Blast Furnace
                                              Shop (4)
                                      In SIP violation; no NOV;
                                      problem is casthouse emissions.
                                              EOF Shop
                                             (2 vessels)
                                      SIP violations due to fugitives;
                                      on local compliance schedule  for
                                      December 1976; not under NOV.
                                              EAF Shop
                                             (5 vessels)
                                      Compliance via whole building
                                      evacuation.

-------
WATER COMPLIANCE STATUS
                                                 MAJOR IRON AND STEEL FACILITIES
    REGION
    Planf/Permit
I COMPLIANCE
;   STATUS
  In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       U.S. Steel - Nat'l
       Duquesne, McKee-
        sport
       PA0004464
             ECSL Denied
             Enforcement Action
                Pending
                          Monongahe}a River
                                          B.F, 9/30/81
                                          Primary Mill-recycle
                                                   6/30/80
                                          Bar Hills-filtration
                                                   6/30/80
                                          B.O.F.    1/1/80
                                                                                                                                   I

                                                                                                                                  *
                                                                                                                                  7

-------
REGION:   VI
COMPANY: U.S. Steel Corp.

PLANT: Texas Works
 LOCATION: Baytown,  Texas
                                         PROCESS INFORMATION
      Products
   Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Sheared Plate
Plate Mill
                                                780  (whole
                                                plant-1973)

                                                763 (1977 USW
                                                membership)

-------
HATER COMPLIANCE STATUS
Plant/Permit Number
U.S. Steel Corp.
Bay town, TX
TX0007760
COHPl
STA
In
X
I AI1CC
TUS
Out

REASON FOR
riONCOMPLIANCE

RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED

EXISTING
CONTROLS

COMPLIANCE'
SCHEDULE
.

-------
 REGION:   VIII
 COMPANY: U.S.  Steel Corp.

 PLANT: Geneva Vvorks	

 LOCATION:Provo,  Utah
                                         PROCESS  INFORMATION
       Products
   Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
Structurals,  Plate
Hot Strip,  Cold
Sheet
,  Coke Plant
  (4  batteries)

  Blast Furnace
 (3 furnaces)

 Open Hearths
  (10)

 Slab & Bloomin
  Mill

 Structural

 Plate & Strip

 Cold Sheet
                                 J
  1944
                                        1944
                 3,558


                 5,700


                 8,000
               7,000 (whole
               pant - 1973)

               4,386 (1977 USW
               membership)

-------
AIR COMPLIANCE STATUS
       Company
Plant
Facilities
Compliance Status
    U.S. Steel Corp.    Geneva Works
                        (Provo, Utah)
                  Coke Plant
                 (4 batteries)
                                              Sinter Plant
                                               (2 lines)
                                           Blast Furnace Shop
                                              (13 furnaces)
                    There is no enforceable
                    SIP for sources at this
                    plant as a result of
                    unresolved Section 307
                    suit challenging SIP;
                    revised proposal for SIP
                    being developed; there is
                    no effective control equip-
                    ment at plant now.

                    SIP compliance status
                    questionable; needs
                    confirming test; only
                    inefficient scrubber in
                    place now; no NOV.

                    No equipment; no NOV; no
                    compliance schedule for
                    casthouse emissions; 307
                    suit pertains here, too.

-------
WATER COMPLIANCE STATUS
Plant/Permit Number
U.S. Steel Corp.
Geneva Marks
Geneva, UT
UT0000361
cor.PLiAHCE
STATUS
In Out
X
%
REASON FOR
HOMCOHTLIANCG.

RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
Utah Lake
EXISTING
CONTROLS
Meeting BPT for
phenols ( cyanides
Meeting BPT for oil
groase C solids
CC.'TLIAN'Cn'
SCIiFCULE

 I
K>

-------
REGION:   V
COMPANY:   MHFi?T-TNG-PITTSBURGH STEEL

PLANT:     MARTINS FERRY PLANT

LOCATION: MARTINS FERRY.  OH.
                                         PROCESS  INFORMATION
      Products
 Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 GALVANIZED SHEET
 &  COILS
GALVANIZING
 LINE
                                                  823  (1977  USW
                                                  membership)

-------
WATER COMPLIANCE STATUS
                                                 .   MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
 REASON FOR
 NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Wheeling-Pittuhurg
       Martins Ferry, Oil
       0110011339
     X
Failed to install  fcreat-
ment facilities.
OhJo River
Effluent Limited
                                                                                        Not meeting BPT,
                     No compliance
                     schedule established
                                                                                                                                     CP

-------
REGION:
V
COMPANY: WHEELING-PITTSBURGH STEEL

PLANT:    YORKVILLE PLANT

LOCATION:YORKVILLE, OH.
                                         PROCESS INFORMATION
      Products
           Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
TIN SHEET & COILS
          TIN MILL
                                                990  (1977 USW
                                                membership)

-------
WATER COMPLIANCE STATUS
                                                  MAJOR IRON AND STEEL FACILITIES
     REGION
     Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR
QUALITY LIMITED
EXISTING .
CONTROLS
COMPLIANCE
SCHEDULE
      Wheeling-Pittsburgh
      YorkvLlie, OH
      0110011371
           Failed to install treat-
           ment facilities.
                          Ohio River      '
                          Effluent Limited
                                                                                       Not meeting BPT.
                                          No compliance
                                          date established
                                                                                                                                     I
                                                                                                                                    IX>
                                                                                                                                   VI
                                                                                                                                    o
                                                                                                                                     I

-------
REGION:
III
COMPANY;  WHEELING-PITTSBURGH STEEL

PLANT:     ALLENPORT WORKS

LOCATION: ALLENPORT. PA.
                                         PROCESS INFORMATION
      Products
           Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 HOT STRIP,  COLD
 SHEET,  SEAMLESS
 TUBE,  FORGED
 TUBULAR PRODUCTS
         HOT STRIP MILI

         COLD SHEET
          MILL

         TUBE MILL

         FORGE
                                                2,596  (1977 USW
                                                membership)
                                                                                                    I
                                                                                                    ro

-------
WATER COMPLIANCE STATUS
Plant/Permit Number
Wheeling - Pitts-
burgh
Allenport, PA
PA0001564
COHPt
STA
In

.IANCE
rus
Out
X
REASON ron
NOHCOMPLIANCE
Adjudlcatocy Hearing
EC&L Pending
RECEIVING WATEH
EFFLUENT OR HATKB
QUALITY LIMITED

EXISTING
CONTROLS

co::rLiANcr'
SCHEDULE

                                                                                                                         I
                                                                                                                        K)
                                                                                                                        VI
                                                                                                                        10
                                                                                                                         i

-------
WATE2* COMPLIANCE STATOS
Plant/Permit Nunber
Wheeling - Pitts-
burgh
Allcnwood
PA0001S62
» "
COMF1
STK
In

.IANCE
kTUS
Out
X
REASON FOR
NOHCOMTLIANCE
Under Appeal
COL Requested
Financial Problems
RECEIVING HATCH
EFFLUENT OR HATER
QUALITY LIMITED
Honongahala R.
EXISTING
CONTROLS
-
ca'iPMANcr
SCIIEUULF.
Finishing
Hot/Cold Rolling 4/1/8 1
Pickling/Cooling - In
                                                                                                                         ,  I
                                                                                                                         K>
                                                                                                                         VI
                                                                                                                         \ft
                                                                                                                           i

-------
REGION:  III
COMPANY; WHEELING-PITTSBURGH STEEL

PLANT:    MONESSEN WORKS

LOCATION: MONESSEN.  PA.
                                         PROCESS INFORMATION
                                                                    Estimated
                                                                    Employment
      Products
Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
 COKE,  COAL
 CHEMICALS, PIG
 IRON,  BILLETS
COKE PLANT

SINTER PLANT

BLAST FURNACE

EOF

BLOOMING MILL

BILLET MILL
                  1942
                                       1913  (oldest
                                       1948  (newest
               1942  (oldest)
               1956  (newest)
                 1,440

                 1,000

                4,400

                4,800
                2,600  (whole
                plant  - 1976)

                1,867  (1977 USW
                membership)

-------
AIR COMPLIANCE STATUS
      Company
   Plant
 Facilities
      Compliance Status
   Wheel ing-Pittsburgh
    Steel
Monessen, PA
 Coke Plant
(2 batteries)
                                            Sinter Plant
                                              (1 line)
                                          Blast Furnace Shop
                                             (3 furnaces)
                                              EOF SHOP
                                             (2 vessels)
In SIP violation;  under NOV;
two old batteries need to be
rehabilitated to comply; smaller
one to be shut down; larger one
not under schedule; SIP requires
stage, charging, pushing; coke-
oven gas, operating and main-
tenance procedures for leakage
stack and topside control.

In SIP violation and under NOV,
old insufficient ESP in place;
new gas cleaner is needed.

In violation of SIP due to cast-
house fugitives; no NOV on
schedule.

In compliance; had installed
reladling equipment for fugitive
control.
                                                                                                  I
                                                                                                  10
                                                                                                  MI
                                                                                                  VI
                                                                                                  I

-------
WAJTER COMPLIANCE STATUS
Plant/Permit Number
Wheeling - Pitta-
burgh
Monessen, PA
PA0001554
COMF1
SW
In

.IANCE
,TU3
Out
X
REASON FOR
HOMCOMPLIANCE
Appeal Resolved
ECSL Pending
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
Monongaliela R.
»
EXISTING
CONTROLS
Coke - Physical
Chera - In
B.F. - nitration
I Recycle
- In .
B.O.r. - In
COMPLIANCE'
SCHEDULE
Rolling l Finishing
Compliance Schedule
4/82
                                                                                                                         I
                                                                                                                        lo
                                                                                                                        \n

-------
REGION:
III
COMPANY: Wheeling-Pittsburgh

PLANT:	


LOCATION: Beechbotton, W.V.
                                           PROCESS INFORMATION
      Products
          Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
          NO INFORM?
      TION
                                                                                                        I
                                                                                                       10
                                                                                                       \n
                                                                                                       M

-------
WATER COMPLIANCE STATUS
                                                  MAOOR IRON AND STE3L FACILITIES
     REGION
     Plant/Permit Number
       Wheel
-------
REGION:
           TTT
COMPANY; WHEELING-PITTSBURGH STEED

PLANT:    BENWOOD  PLANT

LOCATION; BENWOOD, W.VA.
                                         PROCESS INFORMATION
      Products
  Facilities
Originally
Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
TUBING, PIPE,
GALV. PIPE
PIPE & TUBE

MILL
                                                   741 (1977
                                                   USW membershio)
                                                                                                   I
                                                                                                   M
                                                                                                  VI

-------
WATER COMPLIANCE STATUS
1 1
| Plant/Pormlt Number
Wheeling-Pitts
burgh
i Benwood, WV
1 WV0004529
i
CO.'IPI
6T/
In




,IANCE
,TU8
Out


X

REASON FOR
NONCOHPLIANCE

t
Appeal Resolved
ECSL under review

RECEIVING HATER
Erri.UCMT OR WATER
QUALITY LIMITED

•
Ohio River

EXISTING
CONTROLS
'

Pipe L Tube Mil
- in
t
co:;rLiANcrr-
SCIIEDULE


L Pickling t <
- out
AOL 9/30/81
                                                                                                            Cooling
                                                                                                                   K>
                                                                                                                   0\
                                                                                                                   O
                                                                                                                    I

-------
REGION:
III & V
COMPANY;  WHEELING-PITTSBURGH STEEL

PLANT:    STEUBENVILLE PLANT

LOCATION: FOLLANSBEE, W.VA., &
          EAST STEUBENVILLE, W.VA.
                                          PROCESS INFORMATION
MINGO JUNCTION, OHIO
i
Products
COKE, COAL
CHEMICALS, PIG
IRON, HOT STRIPS
COLD SHEET, TIN
SHEET








Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
COKE PLANT

SINTER PLANT

BLAST FURNACES
(5)
EOF (2)
SLABBING MILLS
(2)
HOT STRIP MILL
COLD SHEET MILL


1917



1903 (oldest)
1950 (newest)







\
i












4,500

1,500


7,300
8,550






650 (Whole
Plant - 1976)



5,153 (1977
USW Membership)




I
K)

-------
AIR COMPLIANCE STMUS
      Company
Plant
   Wheeling-Pittsburgh  Follansbee,  W VA,
     Steel
 Facilities

 Coke Plant
(5 batteries)
                                             Sinter Plant
                                               (1 line)
      Compliance Status

One new battery (1976) in
violation due to new equipment
failures and procedural problems
on charging; EPA waiting until
early 1978 to reassess status.

Four older batteries in SIP
violation and under NOV; 2 are
in partial rebuild stage now but
will not be in compliance when
done due to lack of pushing
equipment; battery to go down
when new battery achieves first
production;

EPA referred case due to non-
compliance and lost first round;
still in litigation.

Company refuses to put in com-
liance equipment.

Status unknown; stack test
compliance needed; high visible
emissions at times, in conjunction
with company public statements,
(February 1977) of past equipment
troubles indicate possible
non-compliance.
                                                                                                   I
                                                                                                  K
                                                                                                  v

-------
AIR COMPLIANCE STATUS
            Company                Plant           Facilities                Compliance Status


         Wheeling-Pittsburgh  Steubenville, OH   Blast Furnace Shop    In SIP violation due to cast-
           Steel              (operated in         (3 operating)       house fugitive emissions; no
                            '   conjunction                             NOV, equipment, or schedule.
                               w^th Follansbee)
                                 \                                                                      i
                                                    BOF Shop           In SIP violation due to fugi-
                                                   (2 vessels)         tives; 1979 compliance schedule
                                                                       in effect.
                                                                                                           10
                                                                                                           flv
                                                                                                           \*l
                                                                                                            i

-------
MATER COMPLIANCE STATUS
Plant/Permit Number
Wheeling-Pitts-
burgh
Follansbee,WV.
WV0004499
Wheeling-Pitts-
burgh
Follansbee,WV.
WV0004502
cot IP t
STI
In
X



X



,IANCC
HUS
Out








REASON FOR
NONCOMPLIAHCE




Appeal Resolved



RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED








EXISTING
CONTROLS
Coating Mill



Coke Works - in
Biological
treatment

conrLiANcn
SCHEDULE








                                                                                                                       IV)

-------
WATER COMPLIANCE STA^JS
                                                   MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
      Wheeling-Pittsburgh
       (South Stubenville
      Mill) Mingo JCT, OH
      OH0011355
           Failed to install treat*
           roent facilities.
                          Ohio River
                          Effluent Limited
                      No equipment has
                      been installed  for
                      achieving BPT.
                     No date  for
                     compliance
                     established.
                                                                                                                                    I
                                                                                                                                   IS)
                                                                                                                                   ON
                                                                                                                                   VI
                                                                                                                                     I

-------
WATER COMPLIANCE STATUS
                                                    MAJOR IRON AMD STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOI1PLIANCB
RECEIVING WATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Wheeling-Pittsburgh
       (North Stubenville
       Mxll) Stubenville,Oil
       0110011347
            Failed to install treat-
            ment facilities.
                          Ohio River
                          Effluent Limited
                      No equipment 'has
                      been installed for
                      achieving BPT.
                                                                                                             None scheduled
                                                                                                                                     I
                                                                                                                                    K>

-------
REGION:	w
COMPANY; WISCONSIN STEEL - OWNED BY ENVIRODYNE

PLANT:
LOCATION: CHICAGO, ILLINOIS
                                          PROCESS INFORMATION
      Products
  Facilities
Originally
Constructed
   Last
  Rebuild
Production
TPD Capacity
Estimated
Employment
 COKE, COAL
 CHEMICALS,
 PIG IRON,
 TUBE ROUNDS,
 STRUCTURAL
 SHAPES, BARS -
 HOT ROLLED
 COAL FINISHED
COKE PLANT

SINTER PLANT

BLAST FURNACEE

EOF

CONTINUOUS
 CASTING

BLOOMING MILL

BILLET MILL

BAR & PLATE
 MILL
  1919
  1908   (oldest)
  1930   (newest)
1952 (oldest)
1968 (newest)
1,000

540

2,400

3,480
                                                                                                    I
                                                                                                    K)

-------
AIR COMPLIANCE STATUS
       Company


   Wisconsin Steel
    Plant
Chicago,  Illinois
 Facilities
 Coke Plant
(1  battery)
   Compliance Status
In SIP violation due to
charging and doors; under
EPA compliance order by
July 1979; had installed
pushing controls (shed/wet
ESP) in 1976.
                                          Blast Furnace Shop
                                            (3 fur.naces)

                                               EOF Shop
                                             (2 vessels)
                     In SIP violation;
                     NOV,  or schedule.
                                                            no equipment,
                                          In SIP violation; on EPA schedule
                                          for upgrading of system and for
                                          obtaining fugitive controls by
                                          1979.
                                                                                                   00

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND STEEL FACILITIES
     REGION
     Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON. FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Envirodyne,  Inc.,
       Wisconsin  Steel
       Chicago, IL
       11,0001660
           failed to install  fcreat-
           nent facilities.   Effluent
           /iolations
                          Calumet -River
                          Illinois Effluent
                          Limits
                     Combined treatment
                     system-recycle with
                     blow down.  Blown
                     down not in com-
                     pliance.  Problem  •
                     with wastes from
                     blast furnace,
                    Awaiting court
                    decision as to
                    compliance
                    schedule.
                                                                                                                                    R

-------
REGION:   V	


COMPANY;  Younqstown Sheet & Tube Co.


PLANT:    Indiana Harbor Works


LOCATION:East Chicago, IN
                                             PROCESS INFORMATION
Products
Bar
Strip-hot
Sheet- tin
Sheet-cold reduced
Pipe & Tube




Originally Last Production Estimated
Facilities Constructed Rebuild TPD Capacity Employment
Coke Plant
(2 batteries
operating)
Sinter Plant
(1 line)
Blast Furnace
Shop
(4 furnaces)
Open Hearth Shop
(8 furnaces)
BOF Shop
(2 vessels)
Hot Rolling
Tin Plate Lime
Galvanizing Line
(2 continuous)
Pipe & Tube Mill
t-
1919

1917 (oldest)
1967 (newest)





1952 (oldest)
1961 (newest)







4,000
4,000
10,700
7,600
10,500




8,471 (1977
USW Membership)




1
<
                                                                                                               I
                                                                                                              to

-------
AIR COMPLIANCE STATUS
        Company
Plant
Facilities
Compliance Status
     Youngstown Sheet    Indiana Harbor
       and Tube            Plant
                        (Northwest Indiana)
                  Coke Plant
                 (2 operating
                   batteries)
                                              Sinter Plant
                                                 (1 line)
                                            Blast Furnace Shop
                                               (4 furnaces)
                                             Open Hearth Shop
                                               (6 furnaces)
                                                BOF Shop
                                                (2 vessels)
                     Both in SIP violation} under NOV:
                     on partial 1980 equip, schedules
                     but batteries are in charging
                     violation due to non-effective
                     charging procedures now.

                     In SIP violation; on 1979
                     schedule to replace ESP with
                     venturi scrubber.

                     In SIP violation due to casthouse
                     emissions) no NOV; no schedule;
                     no equipment.

                     Stack-compliance; roof monitor-
                     emissions exist but compliance
                     status unknown.

                     In SIP violation due to fugitive
                     emissions) NOV issued; no
                     schedule) negotiations still
                     underway.
                                                                                                   K>
                                                                                                   •M

-------
WATER COMPLIANCE STATUS
                                                   MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Youngstown Steel  &
       Tube
       Ba&t Chicago,  IN
       IN000020S
            Have permit.
            pliance
                                                     In cow-
                          Grand Calumet River
                          WQL
                      Have controls to
                      meet BPT.

-------
REGION:
COMPANY;  Youngs town Sheet & Tube Co.

PLANT:    Brier Hill WOrks

LOCATION: Youngs town, OH	
                                             PROCESS INFORMATION
       Products
   Facilities
 Originally
 Constructed
 Last
Rebuild
Production
TPD Capacity
Estimated
Employment
 Intermediates:

  Blooms
   and
  Billet
  Coke Plant (?)
Blast Furance Shop
  (2 furnaces)
                    Open Hearth Shop
                     (11 furnaces)
                    Blooming Mill

                    Billet Mill
1918
                  1,055
                                                          6,144
                                                       1692 (1977 USW
                                                       Membership)
                                                                                                              i
                                                                                                             Is)
                                                                                                             M

-------
AIR COMPLIANCE STATUS
       Company               Plant           Facilities                Compliance Status


  Youngstown Sheet     Brier Hill Plant    Blast Furnace Shop     Down
    and Tube            (Mahoning, OH)         (2 furnaces)

                                           Open Hearth Shop       To receive Campbell  hot  metal.  In
                                            (11 furnaces)         SIP violation and on EPA order  to
                                                                  control reladling fugitive by
                                                                  December 1978 and stacks by 1979.

-------
WATER COMPLIANCE STATES
                                                    MAJOR IRON AND STEEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOliPLlANCB
RECEIVING HATER
EFFLUENT OR WATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Youngatown Sheet
       6 Tube
       Youngs town, Oil
       0110011312
       (Brier Hill)
           Failed to install treat-
           ment  facilities.
                          Mahoning River
                          W.Q.L.
                      No controls  to
                      meet BPT.
                     No  agreement:
                     reached.

-------
REGION:   V
COMPANY:  Youngstown Sheet & Tube Co.

PLANT:    Campbell Works
LOCATION;Campbell, Mahoning Co., OH
                                             PROCESS INFORMATION
       Products
Facilities
Originally
Constructed
                                                             Last
                                                           Rebuild
                                                           Production       Estimated
                                                           TPD Capacity     Employment
Bar


Sheet-cold reduced


Sheet-cold finished


Pipe & Tube


Track Spikes
 Coke Plant
 (3 batteries)

 Sinter Plant
   (1 line)

Jlast Furnace Shop
 (4 furnaces)

Open Hearth Shop
 (12 furnaces)
                                           1916
                                        1908 (oldest)
                                        1913 (newest)
                                     1954  (oldest)
                                     1958  (newest)
                                        3,816
                                                          5,400
                                                                                13,908
6,216  (1977  USW
membership)
                                                                                                              i
                                                                                                             K>

-------
AIR COMPLIANCE STAIUS
       Company
Plant
Facilities
Compliance Status
    Youngs town Sheet  Campbell Plant
      and Tube        (Mahoning, OH)
                Coke Plant
               (3 batteries)
                                          Blast Furnace Shop
                                            (4 furnaces)

                                            Sinter Plant

                                          Open Hearth Shop
                                           (12 furnaces)
                     In SIP violation; YS&T wishes
                     to keep all 3 running; no equip-
                     ment schedule and in litigation
                     now.

                     In SIP violation due to casthouse
                     emissions; no NOV or schedule.

                     Down September 1977

                     Down September 1977
                                                                                                    I
                                                                                                    K>

-------
WATER COMPLIANCE STATUS
                                                    MAJOR IROH AND S.TBEL FACILITIES
      REGION
      Plant/Permit Number
COMPLIANCE
  STATUS
 In   Out
REASON FOR
NONCOMPLIANCE
RECEIVING WATER
EFFLUENT OR HATER
QUALITY LIMITED
EXISTING
CONTROLS
COMPLIANCE
SCHEDULE
       Youngstown Sheet
       & Tube
       Youngs town, Oil
       OU0011321
       (Campbell Works)

       Youngstown Sheet
       & Tube
       Youngs town, Oil
       0110063207 '
       (Struthera Works)
            Failed to install,  treat-
            ment  facilities.    ,   '
                          •lahoning River
                          t.Q.L.
                     No controls to meet
                     BPT.
                     No agreement
                     reached,
                                                                                                                                      I !
                                                                                                                                     to

-------