-------
SECTION 10
POLYURETHANE DIKING
In some spill incidents it may be necessary to first dike the
spilled or spilling material before effective transfer of a
collection bag can be initiated. Foamed polyurethane can be
used to rapidly form such a barrier. The initial development
(Control of Hazardous Chemical Spills by Physical Barriers,
EPA Contract 68-01-0100) of polyurethane systems for diking
of hazardous chemical spills was basically successful. A
portable backpack system was evolved which delivered a light-
weight rigid foam which was inert to most materials. Its one
impediment was the inability to obtain good adhesion on wet
surfaces. The improvement of wet adhesion was one objective of
this program.
In another EPA program (High Expansion Foam as a Method of In-
erting Abandoned Coal Mine Areas, EPA Contract 68-01-0716) the
problem of adhesion to wet and dusty surfaces also was a problem,
Ongoing efforts by MSAR had shown that adhesion to wet surfaces
in underground coal mines could be improved by incorporating a
time delay in the discharge of the foam. In the generation of
polyurethane foam a tacky stage develops between the time the
two components are mixed and the onset of foaming. In com-
mercial urethane packages the cream time, that time between
mixing and blowing, is extremely short and the tacky stage is
almost imperceptible. The unit developed for diking has a long
cream time to give sufficient time in the liquid stage for the
material to penetrate into vegetation, gravel, etc. Thus it
has a measurable tacky stage. If application to a surface were
held up until the tack developed, adhesion could be obtained on
wet surfaces.
In this program this technique was evaluated further to deter-
mine if it was beneficial on other than coal surfaces. By
incorporating a tube on the discharge nozzle the urethane was
held up until a tack developed. Using small concrete discs
adhesion was measured qualitatively. Adhesion could be de-
veloped on wet concrete surfaces but the degree was a function
of wetness. On damp surfaces adhesion was almost as good as on
dry surfaces. With water puddled on the concrete adhesion was
still poor even using the time delay. Where water could not
collect, such as in vegetation, bare ground, and so forth, the
delay technique was effective.
36
-------
Table 8. CHEMICAL COMPOSITION OF DIKE-PAK 150
Material
Isocyanate
Polyol
Polyol
Catalyst
Catalyst
Surfactant
Freon
Tradename
Mondier MR 133
Multranol 4034
Voranol RA800
Polycat 8
PbN
L5340
RUB
% by Wt.
30.30
16.20
6.40
0.47
0.06
1 .37
45.20
Table 9. POLYURETHANE SYSTEM
Descripti on
Vol. of Foam Delivered
Deli very Rate (avg.)
Weight (gross)
Size
Storage Time
Dike-Pak 150
0.6-0.7 m3 (22-25 cu ft)
0.14 m^/min (5 cfm)
15.9 kg (3.5 Ibs)
40x40x20 cm (16x16x8 in.)
6 mos to 3 yrs
Storage Temperature (range)lO to 65°C (50 to 150°F)
Useful Temperature (range)-lO to +50°C (15 to 120°F)
(substrate)
37
-------
SECTION 11
DEMONSTRATIONS
Upon completion of component assembly, the first model was field
tested to verify its performance characteristics. The site
selected for testing was a pond which serves as a chemical dis-
posal facility located on the MSA Evans City plant property. The
pond contains about 200,000 a (50,000 gal) of water with a pH
of about 9. It was planned to set the unit up at the edge of
the pond and go through all of the procedures involved in normal
operations to demonstrate operability and to note any problem
areas not anticipated previously.
The collection system was moved by means of fork lift vehicle to
a point adjacent to the pond. In the initial test the bag and
housing were removed from the system and not used. The 15 m
(50 ft) length of stainless steel/Teflon hose was unreeled and
its nozzle dropped into the pond. The pump was started and water
was pumped from the pond, through the system, and back to the
pond. In this series of tests the pump was located about 2.5 m
(7.5 ft) higher in elevation than the surface of the pond water.
Pumping time required for initial flow from the system exit port
was about six mintues. Flow rate was 163 &/min (43 gpm).
At the conclusion of the initial test the batteries were re-
charged at 27.3 volts. Charge current was maintained at 1.0 amp.
The bag and housing were then reinstalled on the pallet for a
field demonstration of the system. The bag was removed from its
housing, deployed and the pump started. Within six minutes the
header segment of the bag began to fill. Pumping was stopped
after 35 minutes with approximately 5,-700 & (1500 gal) in the
bag segments. About 40% of this total was in the header segment.
The bag was then emptied to the pond, cleaned, dried, evacuated
and refolded. Batteries were again recharged.
The final demonstration of the series was similar to the previous
one but involved two hours of pumping time. No measurement was
made of the volume pumped, but the bag system was about three
quarters full. Some water inadvertantly leaked from the header
segment due to a loose fitting screw clamp on the drain port.
This leakage went unnoticed for at least 30 minutes. The demon-
stration was witnessed by EPA personnel and recorded on film.
38
-------
In a full-scale demonstration the second model collection system
was mounted on the bed of a 3/4 ton pickup truck. A 26,500 I
(7000 gal) capacity tank of the type used in road tanker trucks
was filled with water to which an innocuous red dye had been
added. In the demonstration run, a tanker leak was simulated
by actuating a motor operated ball valve located on the under-
side of the tanker. Urethane foam dikes were then established
nearby to collect the spilled material and to divert portions
of the spill into the primary dike. The pickup truck bearing
the collection system was then driven to a point adjacent to
the diked area. Hoses were deployed to the dike and to the
tanker. The bag was then removed from its housing and unfolded
on the ground behind the truck. The engine was then started
and the spilled material pumped from the dike area trench to
the bags via one of the 15 m (50 ft) hoses. The second 15 m
(50 ft) hose was connected to a fitting located at one end of
the tanker. When the tanker leak subsided, the 3-way valve in
the system was rotated to admit liquid from the tanker to the
pump which in turn continued to transfer it into the bags. The
hoses were then reconnected and liquid was pumped from the bags
back into the tanker. Events of the demonstration were recorded
on film and witnessed by EPA personnel. An overview of the
demonstration area is presented in Figure 10.
39
-------
Figure 10. An overview of demonstration area
-------
APPENDICES A, B AND C
APPENDIX A. OPERATING MANUAL FOR BATTERY-POWERED MODEL
Introduction
The MSA Emergency Collection System for Hazardous Spills is a
portable device to be used in transferring contained spilled
fluids into a holding bag that is part of the system.
The purpose of this manual is (1) to provide detailed instruc-
tions for operating the battery-powered emergency collection
system for spilled hazardous materials and (2) to present in-
formation required for the proper servicing and maintenance of
the equipment. A parts list is included.
General Description
The purpose of the Emergency Collection System is to pump
spilled hazardous fluids into a connected group of large bags
for temporary storage. The system consists, essentially, of
a battery-powered pumping unit and 30 m (100 ft) of suction
hose in addition to the folded collection bags and their housing
It is mounted on a 1.22 m x 1.22 m (4 ft x 4 ft) reinforced
plastic pallet. The bags can contained up to 26,500 £ (7000 gal
of spilled fluid. The batteries provide 2 to 2 1/2 hours of
pumping time without recharging which in most cases should be
sufficient time to fill the bags. Additional pumping time may
be obtained by substituting a battery eliminator. A change in
battery interconnection provides accelerated pumping rates.
A photograph and a layout diagram of the system are presented
in Figures A-l and A-2.
System Operation
Placing the System at the Spill Site--
Upon arrival at the site of the spill the most feasible lo-
cation should be selected for placement of the system and de-
ployment of the bag assembly.
Elevation relative to spill--The efficiency of the pump is
determined primarily by the vertical distance between the mouth
of the suction hose and the pump inlet port (head). The system
41
-------
ro
Figure A-l. Photograph of battery-powered model
-------
CO
Note: Bill of Materials
Listing in Appendix
Figure A-2. Layout diagram of battery powered model
-------
should be placed as close as possible to or even below the
elevation of the spill to be drained. Performance curves show-
ing pumping rates as a function of head distance are presented
in Figure A-3.
Space allowance for bag assemb!y--Sufficient space must be
allowed to open the bag assembly once it is removed from its
housing. The opened bag assembly requires an area measuring
8 m by 6 m (25 x 20 ft). Flat areas are. preferred but sloping
areas are acceptable. A 30° incline is maximum, however. On
steeper slopes the bag may slide as it fills. Consideration
should be given to the relative location of the exit ports on
each of the four bags to facilitate later transfer of material
out of the bags. The bags should not be placed upside down
since this will put both the pressure relief vents and carrying
straps beneath the bag assembly. The bag assembly folding
arrangement is shown in Figure A-4.
Grounding the system — Where static electricity generation
may be a hazard, as with low conductivity fluids, cable should
be used to ground the pump chassis. When pumping from a tanker,
the pump should also be connected by cable to the tanker. Wire
size should be AWG 10 or larger. Selected grounding techniques
are shown in Figure A-5.
Deploying the Suction Hoses--
Two lengths of suction hose are mounted on the hose reel:
1. A 15.25 m (50 ft) length of 5 cm diameter
(2 in.) conductive Teflon hose with a
braided stainless steel jacket.
2. A 15.25 m (50 ft) length of 5 cm diameter
(2. in.) acid-chemical transfer hose with ,;
a neoprene jacket.
The neoprene jacketed hose is simply stored on the reel and may
be completely removed from the system. One end of the stainless
braid hose is attached to the riser connection of the reel by
means of a threaded end fitting.
Five types
follows:
of hose fittings are supplied with the system as
1. A standard 5 cm (2 in.) quick coupling adapter,
2. A standard 5 cm (2 in.) coupler.
3. A standard 10 cm (4 in.) coupler with reducer
to 5 cm (2 in.) pi pe.
4. A cylindrical type strainer.
44
-------
80 -*
60 J
-o
to
0)
« 40
•t->
O
20 -
24
18
,36V - 2900 rpm
Capacity (£pm)
200
400
600
I —
150
50
Capacity (gpm)
TOO
Figure A-3. Effect of pump speed on capacity
-------
-Header Tube
Head End
.Tubes
- Fold II
101.5 cm (40 In.)
__£_ Fold n
-Tuck Header Tube
step ] Allow bag to collapse and tuck In the sides as shown below on each tube
except the header which Is tucked once only.
Tubes
Header Tubes Tuck
U 91.5-101.5J cm
(36,40,-H
•<36Tn?)
Step 2 Evacuate the system (close all ports)
Step 3 _ , I
(a)
Fold
rr "*=-><=
Fold f\
101.5cm
*""(To 1n~7) H
Viewed From Foot End
L
(b)
Viewed From Head End
Step 4
As Folded
—I-
30.5 cm (12 1n.)
91.5-101 .5/cm
— —•/
(36-40 In.)
Fold up as required to a 122x91.5x122 cm (48x40x48 1n.) dimension
Figure A-4. Collection bag folding arrangement
46
-------
Figure A-5. Grounding techniques
47
-------
5. A beveled (45°) pipe nipple.
Select the desired fitting(s) and mount on the end(s) of the
hose(s). The unattached hose may be connected to the system
via the quick-coupling adapter located atop the selector valve
adjacent to the reel. If only one section of hose is required,
use the stainless braid hose and leave the neoprene hose coiled
on its portion of the hose reel.
Release reel crank lock and unreel hose or hoses and place in
spill and/or connect to tanker as dictated by the particular
situation. Avoid hose stresses which may result in crimping
or restriction of flow through a hose. Then set red handle
of flow selector valve in desired position. With handle turned
down pumping will occur through the hose reel swivel joint, i.e.,
from the stainless braid suction hose. If up, pumping action is
via the port adjacent to the hose reel.
Deploying Bag Assembly and Starting Pump--
Open the cover the bag housing by depressing latching rod
through the small round hole located at upper front of cover.
Spring loaded pins will cause the cover to drop away from the
system. Allow cover to drop. Then gently nudge folded bag
from its housing so that it too drops to the ground. Unfold
the header bag and arrange on ground near system. Be sure that
the end of the 3 m (10 ft), 3.8 cm (1.5 in.) diameter stainless
braided hose is attached to the bag inlet port and is within
reach of the double shut off quick disconnects located at the
lower rear of the bag housing.
Unfold and position the remaining three collection bags. Check
to be certain all four bag exit port valves are closed. Check
inlet hose and inlet port sleeving for possible twists or con-
strictions .
Plug bag inlet into one of the double shut off quick disconnects.
Remove cap from pump chamber and prime by filling with water or
other fluid compatible with the mateial to be pumped. Then
start pump. It is important that all of the above steps be taken
before starting the pump. Pump starter is located at the ex-
plosion-proof box located on the pallet next to the hose reel.
To start, turn selector know on starter to "RUN" and then de-
press the "START" button (located just below the selector switch)
momentarily until the pump motor starts. Note: When pumping
from two points, simultaneously or alternately, pumping of the
lower elevation site should be started first.
Filling the Bag--
The bag will fill unattended, however, certain checks during
this period may prove helpful, such as:
48
-------
1. See that no large stresses develop in the bag
material or its strap-anchors due to terrain
features. A large rock or board support may
relieve such a stress point.
2. Check closures on exit ports to insure against
1eaks.
3. Pay attention to the low voltage alarm. If
battery voltage drops to a dangerously low
level the high pitched audible alarm and
flashing red light will be actuated. If the
batteries are fully charged at the start of
the run, the voltage should be maintained at
acceptable levels for at least two hours.
An exception to this might be the pumping of
a rather viscous or lumpy material.
Accelerated Pumping--
By changing the battery harness wires as shown in Figure
A-6 the speed of rotation of the pump shaft may be increased
from '^2250 rpm to ^2900 rpm. This is accomplished by rearranging
the batteries to provide 36 volts instead of 24 volts. IMPORTANT:
The harness must be changed back to 24-volt operation before re-
charging the batteries.
Adding a Second Bag Assembly--
If a second bag assembly is required, its inlet hose may be
connected to the second quick disconnect which is manifolded to-
gether with the first in the area just behind the bag housing.
Do NOT disconnect first bag assembly without having a second
bag connected unless pump motor is first stopped.
Auxiliary Pump Motoi—
The pump motor may be operated directly from a battery
charger/eleminator by removing the battery plug from the junction
box located behind the batery pack housing and substituting the
output plug from an eliminator. The eliminator used must be
capable of providing 35 amperes at 24 volts DC.
Clean-up After Run--
After system has been used to transfer a fluid to the col-
lecting bags it should be flushed with water and/or solvent to
remove traces of possibly-contaminating materials.
Recharging the Batteries--
Before attempting battery recharging be sure control panel
selector switch is in the OFF position. Then plug float charger
into the box housing the low voltage alarm. Adjust the voltage
output to 27.3 volts. Turn selector switch to CHARGE. Readjust
voltage output to 27.3 volts and adjust current limiting po-
tnetiometer to about two amperes. Charging will continue until
49
-------
For 24-volt Operation
Of
10
\
12
For 36-volt Operation
Figure A-6. Harness Wire Rearrangement
50
-------
current drops to zero. Charger may remain connected to the
batteries to maintain a high level of charge. If charger is re-
moved after charging is complete, the battery voltage level will
hold for at least 90 days. When disconnecting the charger from
the system first turn selector switch to OFF before shutting off
charger power in order to avoid blowing a protective fuse in the
starter/control box.
Trouble Shooting
Improper operation of the Emergency Collection System can occur
due to several causes. The following instructions will be help-
ful in tracing the cause of a failure or improper system opera-
tion. Possible difficulties are listed in the sequence which
they might be encountered in the course of operating the system.
A. Hose reel jammed:
check crank locking wheel located
at side of reel mount
check for binding of hose(s) against
a part of the system
B. Bag housing door will not open:
probably due to twisting of the bag
housing. Use screw driver or similar
object to pry out top of door.
C. Pump will not start:
check battery connections and voltage
check for foreign objects in shaft
and coupling area
open motor starter control box and
check fuses and overload heaters
(see wiring diagram, Figure A-7)
check for possible locked rotor by
removing coupling guard and turning
shaft by hand.
D. No charging current:
check fuses in starter control box.
Selector switch must be in OFF position
until input power is applied to the
charging unit.
51
-------
Battery Charger
Ul
ro
Figure A-7. Motor starter wiring diagram
-------
check for open circuits in battery wiring
check power cord from 115V AC line.
Maintenance
No general maintenance should be required other than to clean
the hoses and pump lines after use and keep the batteries
charged as discussed earlier. A repair kit for the bag is in-
cluded with the system which contains various types of hose
sealers. Maintenance on specific system components should be
performed as directed by the supplier, or by returning the unit
to the vendor for servicing.
A parts list that includes all components and major units is
provided in Table A-l. Specific manuals to be consulted are
reproduced in the following catalog sheets.
53
-------
Table A-l. PARTS LIST FOR BATTERY-POWERED MODEL
C71
-F=>
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Descripti on
Fluid Bag - Shelter! ite
1 HP Motor - Explosion Proof
Self -priming Centrifugal Pump
Gel /Cell Rechargeable Battery
Power Supply, 0-28V DC
Starter, 1 HP, 25 volt
Voltsensor Battery Monitor
Hose Reel with Divider
5 cm (2 in.) Gatron Hose, Male NPT SS
5 cm (2 in.) Hose, Male NPT SS Fittings
Viton Gaskets
3.8 cm (1.5 in.) Hose-One Male SS NPT and
Strainer, SS with Screen
3-way Ball Valve, SS, 5 cm (2 in.)
Part No.
(Special)
541A-9210
1-1/2 HE! 9
EL-316 SS
GC12200
UN1-30F
14679
325
8234-33-34
45HW
R267
R267
BXS
—
Requi red
1 ea
1 ea
1 ea
12 ea
1 ea
1 ea
1 ea
1 ea
15.25 m
(50 ft)
15.25 m
(50 ft)
3 m
(10 ft)
1 ea
1 ea
Suppl ier
Sargent Industries -
PICO Division
Reliance Electric Co.
Marlow Pumps Div. ,
Int'l. Tel. & Tel.
Corp.
Globe Battery Div. ,
Globe Union, Inc.
Power Mate Corp.
Control Products Co.
Calex Corp.
C.B. Hannay & Sons
Gates Rubber Co.
Titeflex Div. ,
Atlas Corp.
Titeflex Div.,
Atlas Corp.
Anderson-IBEC
Worcester Valve Co.
NPT Female, Teflon Seals
(continued)
-------
Table A-l (continued)
01
en
Item
14
15
16
17
18
19
20
21
22
23
Descripti on
3.8 cm (1.5 in.) Lateral, SS
Panel Meter
Sonalert Audible Alarm
Drum Faucet, Polyethylene
5 cm (2 in.) Quick Coupling
Coupler, SS, 10 cm x 5 cm (4 in. x 2 in.)
NPT Bushing
Strainer, Brass, 0.5 cm (.20 in.) holes,
5 cm (2 in.) Male NPT
Quick Disconnect Socket
Quick Disconnect Plug
Door Locking Mechanism
Part No.
1029610
SC628
230213
Type A
Special
Special
LL-12-H46-143
LL-12-K46-143
Special
Required
1 ea
1 ea
4 ea
2 ea
1 ea
1 ea
2 ea
2 ea
1 set
Suppl ier
Any
Triplet Co.
Mai lory Co.
Plastic Piping System
Evertite Coupling Co.
Shields Rubber Co.
Shields Rubber Co.
Hansen Mfg. Co.
Hansen Mfg. Co.
P.O. Hoffman
-------
STARTER SPECIFICATION SHEET
SOLD TO
H.P. .._ _ 1..HJ1.
VOLTAGE _ 25._.Vo.l.t.s. _
PTS. ACCEL. Aero s.s...:the.,Line —-
REV. OR NON REV. .._Non-.?ev, _ _. p. o. ._252Q3__
WIRING DIAGRAM ....C.TT.14633 TYPE ....14679—
SERIAL NO. _!...
X/P
SYMBOL
QTY.
1
i
1
L
1
1
1
2
1
1
1
1
1
1
1 Set
DESCRIPTION
Starter Assembly
C.aao WolHmont
Cover Assembly
Cnvpr Detail R
P/B Operator Assy-
Black Cap
BncR
Shaft
Retairnno Ri no
Selprtnr Switch
Sel. Mtq. Pad
Boss
Panel Assembly
Panel Details
Contactor
OvPT-ln^r! t>pl sy
H-83 Heater-s
PART NO.
DPDT
103702A-3
K31D241LO
A?J31P
CW.NO.
T467Q
14680
14681
14631-1
10128-2
10068-1
10126
10070
10069
14456
14675
10067
14682
14682-1
14490
10122x5
1 0049*7
56
-------
Model 365 VOLTSENSOR Battery Monitor
VOLTSENSOR OPERATION
Power Required:
Trip Point Range:
Resolution:
Repeatability &
Sensitivity:
Trip Point
Stability:
Input Overload:
On-Off Differential
Output:
SPECIFICATIONS
9-50VDC
Adjustable from 9VDC-50VDC
0.1% full scale
0.1% full scale
Less than 0.1 %/°C
±100 Volts continuous
: 1% full scale - (other values available)
Two separate outputs. The first is an oscillating output,
suitable for a flashing light, which is triggered as soon
as the trip point Is reached. The second is a steady
state output designed for throwing a relay. It is not
triggered until the time delay period has been ex-
ceeded. Both outputs are approximately the battery
voltage at up to 100 ma.
Adjustable from 1/10sec. to 5 min. (nominal)
-25°C to +75°C
1"(w) x 3"(l) x 2.6"(h)
12oz.
$78.00 (Attractive quantity and OEM discounts avail-
able.) F.O.B. Factory.
MODIFICATIONS
1. "325" Does not have the time delay or the flasher. Otherwise Identical
to 365 - $48.00 F.O.B. Factory
2. "365-L" "325-L" Latching - $5.00additional
3. "365-M" "325-M" Magnetic trip stays tripped even If power Is
Interrupted — $10.00 additional
A. "365-5" "325-5" Output reversed - $5.00additional
5. Combinations of the above modifications are available on the same
unit.
Time Delay:
Operating
Temperature:
Size:
Weight:
Price:
WARRANTY
All CALEX products are warranted during a period of one year
from date of shipment to be free from defects in material and
workmanship. Liability is limited to repair or replacement.
REPAIR POLICY
Because the VOLTSENSOR Battery Monitor is completely encapsu-
lated In epoxy, it is not considered to be repairable. If a unit appears
to be malfunctioning, check all external connections carefully. If
the malfunction still appears to be in the VOLTSENSOR. it should
be returned to the factory for analysis of failure. If the unit is
determined to be in warranty, it will be replaced. If not, notification
will be sent along with a "trade-in" value of the damaged unit.
Reprinted from Catalog Sheet No.
California Electronic Mfg. Co.
315 of Calex, with permission of
57
-------
GLOBE BMttry DMilm • O.OM-UNION INC.
8787 MOUTH OREEN BAT AVENUE . MS.WAUKH. WISCONSIN S3Z01
GC 12200 SPECIFICATIONS
1. Nominal voltage
Nominal capacity ett
1.0 ampere (30 hr. rate) to 10.5 votti
1.9 ampere. (10 hr. rate) to 10.26 volU
3.5 ampere* ( 5 hr. rate) to 10.14 volU
11.0 amperes ( 1 hr. rale) to 9.6 volts
Wright
Energy deadly (30 hr. rale)
5. Specific energy __( 30 hr. rate)
Internal resistance of charged battery
Operating temperature rant*:
. Charge retention (shelf life) at 68* F
1 month
3 months
6 months
13 volti (6 call* In
20 A.H
19 A.H.
17.5 A.H.
11 A.H.
1.1 Watt-Houn/Cubl!
RECHARGING METHODS
. LJmtt initial curtent lo 3 ampefff. Charge until battery voltage (under
charge) ri>sch*s 14.4 volts (5-4 *olts p*r cell). Hotd at 14.4 volte until
currant drops to •i^;io*m.*lBiv -<(10 ampere. FlaMrry Is now fully charged.
t or switch to (to*t voltage <*%* 7 brtlow).
i. For "float" or "stanrl hy" a»rvli* hold battery acroM constant voltage
sourc. of U.3-IS.B rolls (3.25 2.3 volti par nil) wwVouoMil,. This Is «m-
eldered the "float" voltage range. At ttut voltage, U* Uttxry *ill acrept
only the current necessary to maintain Itaslf. It will aim rMhargc it*»H
after a power outage.
Method 1 Is recommended for applications requiring maximum number of re
charge cycles and short recharge time. Method 3 U Ideal for alarm systems,
emergency lighting and other stand-by power applications where fewer number
of charge/recharge eyelet are required and recharge time li not critical.
14.3 Wltt-Houri/Pound
ApproKlmately IB milliohmi
. Sealed construction — can be operated, charged or stored la ANY
position without leakage of any corrosive liquid or gas. Battery pro-
tected against Internal pressure build-up by self-sealing vents which,
peas only dry gas.
. Terminal — W Quick Connect. Will accept AMP, Inc. Paston "350'
Series receptaclci or equivalent.
Ca»e material — High impact polystyrene, Ufht pay In color.
Ah
} m
£ n
1
1
CAPACITY VS.
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..„_..( 41-1433
in. 3-73
Reprinted from Catalog Sheet for Part No. GC 12200 with per-
mission of Globe Battery Division, Globe-Union Inc.
58
-------
POWER SUPPLY OPERATING INSTRUCTIONS
1.0 GENERAL
All.fcwer/Mafe power supplies are carefully Inspected and tested to Insure conformance to our published
specifications as stated In the catalog. However, to Insure satisfactory performance and long life, It is
important to operate and maintain the power supply properly in accordance with these Instructions.
•2.0 POWER SUPPLY MOUNTING
All Power/Mate supplies are designed for convention cooling. However, It is Important not to impede the
air flow across and through the power supply case. Heat Is the primary cause of failure In any piece of elect-
ronic equipment. Impeding the flow of convection air through your power supply may result In a shortening of
the long-life designed into by Power/Mate.
Conversely, forced air, from a small fan, through the heat generating components of the power supply,
can overcome any impedimentof the natural convention air flow. If there Is any doubt as to the amount of con-
vection air flow through your Power/Mate power supply, the use of a small fan to insure a satisfactory air flow
Is recommended.
When chassis mounting any Power/Mate power supply using the bottom mounting holes, make sure that the vent-
ilation holes in the power supply chassis are not covered by the mounting chassis. The mounting chassis should
have cut-outs approximating the ventlllatlng holes in the power supply. This permits the normal air convection
throught the power supply.
An alternative method to permit proper air convection current Is to provide a 1/2 inch space (minimum) bet-
ween the power supply and the mounting chassis.
Detailed mounting and outline dimensions for most Power/Mate power supplies are given in the general Power
Mate power supply catalog.
3.0 OUTPUT VOLTAGE ADJUSTMENTS
The output of most Power/Mate power supplies can be adjusted simply by monitoring the output voltage on a
meter placed across the output terminals or by means of the front panel meter (where applicable.)
Many power supplies have both a coarse and fine voltage control to more accurately set the output voltage.
3.1 UNI SERIES POWER SUPPLY OUTPUT ADJUSTMENT
All UNI Series (universal series) power supplies as shipped from the factory are set for a nominal 5 volts
output. These power supplies may be set for any output from zero to 30 volts by the following procedure:
1. Remove the cover on case size A, B, and BB. Remove the rear panel on case size C through H.
2. Select the proper tap for the desired output voltage range. The voltage range for each tap is
indicated on the transformer.
3. Set coarse and fine voltage controls (accessible from terminal block side of power supply) to
nominal center position.
4, Make sure + (pos.) terminal and + sense terminal are connected together. Similarly, make sure
- (neg.) terminal and - sense term are connected together.
5. Connect 115 volt to AC input terminals.
6. Connect an accurate meter to DC output terminals of power supply.
7. Adjust the coarse voltage control to the desired output voltage.•
8. Turn off the AC, replace the cover or rear panel. The fine voltage control may be used to more
accurately adjust the output voltage to the precise desired value.
***CAUTION***
THE POWER'SUPPLY MAY BE DAMAGED IF THE COARSE CONTROL IS SET TO OPERATE THE POWER SUPPLY OUTSIDE OF THE VOLTAGE
RANGE LIMITS NOTED ON THE TRANSFORMER TAP RANGE SETTING INSIDE OF THE POWER SUPPLY.
4.0 LOCAL-REMOTE LOAD SENSING
Many power supplies have the remote local load sensing feature. This feature is available on power supplies
with +sense and -sense terminals marked on the terminal block. Power supplies shipped from the factory are nor-
mally connected for local sensing. Connections for remote or local load sensing is shown in Fig. 1.
Reprinted from operating instruction for regulated power supply, Power/Mate
Corporation.
59
-------
5.0 OUTPUT CURRENT ADJUSTMENT
On power supplies with an output current limit cont.rol, this may be adjusted as follows:
Connect an ammeter across the output terminals tf the power supply. Use an ammeter with a ranye greater than
the desired current limit setting. Remove all other loads from the power supply. Apply AC to the input of the
power supply and adjust the current limit control to the desired current as indicated on the ammeter. This ad-
justment limits the output current from the power supply under all load conditions. •
***CAUTION***
Make sure that this current setting is within the ratings of the power supply otherwise overheating and possible
damage may occur to your power supply. Make certain that the power supply output voltage is set to the normal
output voltage under normal or open circuit load conditions, before adjusting the current setting. Make sure
the current setting is set beyond the "knee" of the current setting, otherwise the voltage regulation of the power
supply may be affected.
On power supplies with front panel meters, it is only necessary to short circuit the output of the power supply.
The current adjust may be set to the desired current limit as indicated on the front panel meter.
6.0 OVERVOLTACE ADJUSTMENT
Many Power/Mate power supplies have overvoltage protection built-in to the power supply. This unit is also
available as a separate unit.
The adjustment and checking of the overvoltage feature can be accomplished as follows:
Set the overvoltage adjustment to the highest voltage setting. Set the power supply output voltage to the
desired overvoltage set point and monitor the output on a voltmeter. Typically, the overvoltage set point is at
least 15% plus one volt above the normal output voltage of the power supply. This prevents spurious triggering
of the OVP from external transients. Turn the overvoltage control slowly until the output voltage of the power
supply drops from the set point to approximately 0.6 volts. Turn off power for 15 seconds and readjust power
supply voltage controls to normal setting. Re-apply power and readjust output voltage'to normal output voltage.
In the event that the power supply cannot be adjusted to the desired overvoltage set point, an externally
adjustable power supply connected across the output terminals of the power supply may be used.
Under certain conditions, the AC input current can become large when the overvoltage protector operates.
It is recommended the following fuse rating be used in the AC input lead to the power supply.
Input fuse rating, Slo-blo type= Output voltage x output current x 4
°' lv Nominal line voltage
Reprinted from operating instruction for regulated power supply, Power/Mate
Corporation.
60
-------
OZO 419 |OI8 1017 IQI4 IOIS IQI4 IQI3
-OUT
-I
gf
?
Reprinted with permission by Power/Mate Corp.
Battery Charger Wiring Diagram
USED ON
MOM
m ea
Ls-wZ£££i
S|a[
vm. m. «i w
-------
RELIANCE
ELECTRIC COMPANY
F
MOTOR
PARTS LIST
Mine Safety Appllence
Reliance S.O. 1-263679
[ Parts List Page.
POf T-9622
Frame Size
X 187 A
Encl.
TEXP
KW/HP
1
Form
T/PEX
Wdg.
ST. shunt
compd
Mech. Specs.
187A-443
RPM
2500
Volts
25
Amps.
38
Elect. Specs.
104094-204365-
.3
Duty
cont.
Rise
95 C
D/S No .
69202-309
W/D 12661-E
. — . 1 .
MECHANICAL PARTS 1&7A-443
a
••1
...1
Rqd
k
1
B
P.kNT NO.
84451-SV9
yzoto-L
' 410001-4- R
69205-AE
3/8x1-1/2
63916-4-B
3/8 Med
Interpole
"4
1
J,
1
4
h
1
1
ic*£
2"
1
1
410018-A
NAME
Frame
Eyebolt
PoleField -
Shim MP .' •• ' •
HHCS MP
PlpeNppl
Lckw Pole
none
CllrFldrole
FRAME X-187A
• ' e
1
^1
1
1
1
1
- 1
1
1 1
1
JL
i
l
1
74182-1-T
74182- 1-C
64235-1-A
5/16x1-1/4
5/16 Med
#10-24x3/8
401394-AC
60Q.55-1-B3
44833-J-C
401l6l-AA
C/BoxAssera
CondultBox •
C/BoxCvr^
HHCS C/BoxCvi
Lckw C/BoxCvj
RHMS C/Box >
Pke. Gland
Cable
Hose
HoseClamT)
P*HT NO.
69230-1-RA
69294-2-A
69294- 3-A
410017-A
69240- R
69272- 20 -R
ENC TEXP
NAUB
Arnature
InsulatorFE
InsulatorBE
BandlngShelf
Commutator
Shaft
BRGS. Ball e.Took
o
2
2
3,
^
1
1
405850-90-C
405850-90-C
69263-3-A
69262- 2- A
410016- 5- A
BBrK FE
BBrg BE
, CauInnerFE ,
Ca pinner BE i
LabyrinthFE
1
2
.
4lOOl6-(j-A TfltbYri-nthBIil
to BBrcLckw PE
TH04-A FtanTnn»rSH —
PART NO. NAME l|
404844-K Brush
77^26- R BrHolder 1
84440-6-A Brkt FE
84441- 16- A Brkt BE
410000-AC MtrPltFE
403733- A MtrPltBE
77308-AA Rocker
410025-A CvrBrktFEHH
-
1/4x1 HxSkCpPtStScrPkKGld
Inst. Manual # C3055-
For Gunnrtl and Qwntltv Dllcountl, Cotiuct Your NHrot R«l!«nc» M«prtltnutlv*.
Sub|tct to ch»n»i without nollo.
Reprinted from Parts List, with permission of Reliance Electric Co.
62
-------
SECTION 380 - PAGE 44
DIMENSIONS MODEL I-I/^HEISEL-BASE MOUNTED
Long Coupled Pump
-G
-F*-
*1
—6
x5^
'16
2 MPT. SUCTION
~3{|
/- I gN.PT. DISCHARGE.
DIMS MAY VARY DEPENDING
PUMP END ONLY
'2'N.PT SUCTION
L. *v J >~
\-|DIA.(4).MTG. HOLES
Reprinted from catalog sheet with permission of
Marlow Pumps ITT.
63
-------
KEY
1
2
3
4
5
6
7
S
9
10
11
12
13
4
5
6
7
8
DESCRIPTION
dp Screw w/Lockwasher
Cover
Pipe Plug
Pipe Plug
Gasket, Cover
Tank
Gasket. Discharge
Discharge Tee
Cap Screw w/Lockwuher
Gasket, Filler
Filler Plug
Gasket, Tank
Gasket, Diffuser
Diffuser
Impeller Nut
Impeller Washer
Impeller Lock Screw
Impeller Lockwasher
KEYl DESCRIPTION
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
[rapeller Washer
Impeller Key
Impeller
Impeller Shim
Seal Assembly
Seal Plate
Shaft Sleeve
Sleeve Lock Pin
Packing Plate
Grease Cup
Packing, Set
Grease Rings, Pair
Gland Assembly
Singer
Bearing Cap
Retaining Rug
Ball Bearing
KEY
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
DESCRIPTION
Bearing Homing
Cap Screw w/Lockwasber
Alemlte Fitting
Plug or Relief Fitting
Shaft
Key, Input
Ball Bearing
Bearing Shim
Carriage Bolt
Bearing Cap
Lantern Shim
Motor
Cap Screw w/Lockwaeher
Lantern
Bearing Spacer
Finger Spring
Adapter or Reducer
IMPORTANT: How to USE this DRAWING
to ORDER PARTS
The above grouping of parts illustrations cover many different
Marlow models. Including your own pump. The table on the left
page indicates the name of each part. Should you need a replace-
ment, refer to above drawings -locate the part that matches
your pump part. Contact your local Marlow dealer and supply
him with the Key Number and Description of the parts required,
along with your pump Model number, Spec number and Serial
number, which are located on the pump nameplate.
Reprinted from catalog sheet with permission of
Marlow Pumps ITT.
-------
CLIFFORD B. HANNAY t SON, INC., WESTERLO, NEW YORK 12193
TCLKPHONC (SI*) 7*7.37*1
PARTS UST
2" HOSE REELS
WITH
BALL BEARING SWIVEL JOINT
Drawing ISO-35
• Wh«n ordering parts, •
BE SURE TO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL
Drawing
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Quantity
Required
Drum
Back Diic
Front Disc
Hub
Riser
Ring Gear H-28*
Front Frame with Motor Mount
Back Frame
H-2A Side Pinion Bearing
Pinion Shaft
Pinion Gear H-29
Lock Nut
Brake Wheel H-30A
Brake Spring H-31
Brake Pad H-3
Collar & Set Screw
Front Bearing H-42
Bearing Holder
S<*?-al!gn!ng Bearing
2" Swivel Joint
Spacer Pipe
Carriage Bolt
10
10
Drawing Quantity
Number Description Required
23 Brace 2
24 Foot 2
25 Disc Sprocket 1
26 Length '35 Chain w/Connectlng Link 1
27 Motor 1
28 5/16-18 x 1" Hex Head Cap Screw
with Washer & Nut 4
29 Special Spacers 10
30 3/8-16 Hex Nut 11
31 3/8-16x3/4 Slotted Cap Screw 1
32 3/8- 16x3/4 Splnlock Bait 6
33 3/8- 16 Spinlock Nut 6
34 5/16-18x3/4 4
35 3/8- 16x3/4 Carriage Bolt 1
36 3/8 - 16 Splnlock Nut 10
37 3/8 - 16 x 3/4 Spinlock Bolt 10
38 3/8-16 Spinlock Nut 2
39 7/16-14x1-1/2 2
40 7/16 - 14 Hex Nut wAoek Washer 2
4t 7/16 - 14 x 1-1/4 Hex Bolt 1
42 7/16-14x1-1/2 2
43 7/16 - 14 Nut 2
44 Hand Crank 1
Form H-7111
2500-MW-9/75
Reprinted from catalog sheet with permission of Clifford B. Hannay
& Son, Inc.
65
-------
'TTDTTE Standard Quick Couplings - Screened copy for catalogs
EVER-TITE
Standard Adapter
and Coupler
EVER-TITE
Do5t Protectors
EVER-TITE
Adapter and Coupler
for Tank Cor Unloading
Part A
Adapter
Female Thread
Coupler
Male Thread
Part F
Adapter
Kale Thread
Part D
Coupler
Female Thread
Part E
Adapter
Shank
Part C
Coupler
Shank
EVER-TITE COUPLING CO., INC.
234 West 54th St., N.Y., N.V. 10019
Reprinted from catalog sheet with permission of Ever-Tite
Coupling Co., Inc.
66
-------
APPENDIX B. OPERATING MANUAL FOR GASOLINE-POWERED MODEL
Introduction
The MSA Emergency Collection System for Hazardous Spills is a
portable device to be used in transferring contained spilled
fluids into a holding bag which is part of the system.
The purpose of this manual is (1) to provide detailed instruc-
tions for operating the gasoline-powered emergency collection
system for spilled hazardous materials and (2) to present infor-
mation required for the proper servicing and maintenance of the
equipment. A parts list is included.
General Description
The purpose of the Emergency Collection System is to pump
spilled hazardous fluids into a connected group of large bags
for temporary storage. The system consists, essentially, of
a gasoline engine-powered pumping unit and 30 m (100 ft) of
suction hose in addition to the folded collection bags and
their housing. It is mounted on a 1.22 m x 1.67 m (4 ft x 5.5
ft) reinforced aluminum pallet. The bags can contain up to
26,500 I (7000 gal) of spilled fluid. A single tankful of fuel
will provide up to two hours of pumping time which in most cases
should be sufficient time to nearly fill the bags. Additional
pumping time may be obtained by refilling the fuel tank from
the explosion-proof reserve tank.
A photograph and a layout diagram of the system are presented
in Figures B-l and B-2.
System Operation
Placing the System at the Spill Site--
Upon arrival at the site of the spill the most feasible lo-
cation should be selected for placement of the system and deploy-
ment of the bag assembly.
Elevation relative to spill—The efficiency of the pump is
determined primarily by the vertical distance between the mouth
of the suction hose and the pump inlet port (head). The system
should be placed as close as possible to or even below the ele-
vation of the spill to be drained. Performance curve showing
pumping rates as a function of head distance is presented in
Figure B-3.
Space allowance for bag assembly--Sufficient space must be
allowed to open the bag assembly once it is removed from its
housing. The opened bag assembly requires an area measuring 8 m
67
-------
en
00
Figure B-l. Photograph of gasoline-powered model
-------
VD
Bill of Materials
Listing in Appendix C
Figure B-2. Layout diagram of gasoline-powered model
-------
by 6 m (25 ft x 20 ft). Flat areas are preferred but sloping
areas are acceptable. A 30° incline is maximum, however. On
steeper slopes the bag may slide as it fills. Consideration
should be given to the relative location of the exit ports on
each of the four bags to facilitate later transfer of material
out of the bags. The bags should not be placed upside down since
this will put both the pressure relief vents and carrying straps
beneath the bag assembly. The bag assembly folding arrangement
is shown in Figure B-4.
Grounding the system—Where static electricity generation
may be a hazard, as with low-conductivity fluids, cable should
be used to ground the pump chassis. When pumping from a tanker,
the pump should also be connected by cable to the tanker. Wire
size should be AWG 10 or larger. Selected grounding techniques
are shown in Figure B-5.
Deploying the suction hoses--Two 15.25 m (50 ft) lengths
of 5 cm (2 inT) diameter, neoprene jacketed, acid-chemical
transfer hoses are available aboard the collection system. The
hose on the reel directly behind the bag storage housing may be
completely removed from its reel whereas the other hose is
attached to the rise connection of its reel by means of a
threaded end-fitting. Five types of hose fittings are supplied
with the system as follows:
1. A standard 5 cm (2 in.) thick coupling
adapter.
2. A standard 5 cm (2 in.) coupler.
3. A standard 10 cm (4 in.) coupler with
reducer to 5 cm (2 in.) pipe.
4. A cylindrical type strainer.
5. A beveled (45°) pipe nipple.
Select the desired fitting(s) and mount of the end(s) of the
hose(s). The unattached hose may be connected to the system
via the quick-coupling adapter located on the selector valve
body adjacent to the reel. If only one section of hose is
required, leave the unattached hose coiled on its portion of
the hose reel.
Release reel crank lock and unreel hose or hoses and place in
spill and/or connect to tanker as dictated by the particular
situation. Avoid hose stresses which may result in crimping
or restriction of flow through a hose. Then set handle of flow
selector valve in desired position. With handle turned u_£
pumping will occur through the hose reel swivel joint, i.e.,
from the attached suction hose. If down, pumping action is via
70
-------
80 •
24
60 -
18
Gasoline - 3450 rpm
•a
+J
O O
20 ,
200
Capacity (Jlpm)
400
600
i
50
TOO
Capacity (gpm)
Figure B-3. Performance curve
150
-------
--Header Tube
Head End
Tubtt
Fold »1
101.5 cm (40 In.)
„/_ Fold 12
•Tuck Header Tube
step i Allow bag to collapse and tuck in the sides as shown below on each tube
except the header which 1s tucked once only.
Tubes
Header Tubes Tuck
I 91. 5-101.
^(3640-
1. 5 cm
Step 2 - Evacuate the system (close all ports)
Step 3 _ , |
(a)
Fold
Fold
101.5 cm
Viewed From Foot End
L
(b)
Viewed From Head End
Step 4
As Folded
(b)
Fold up as required to a 122x91.5x122 cm (48x40x48 In.) dimension
Figure B-4. Collection bag folding arrangement
72
-------
Figure 8^-5. Grounding techniques
73
-------
the port adjacent to the hose reel. If the handle is in a hori-
zontal position pointing toward the pump side of the unit, pump-
ing will occur from both ports(both hoses) simultaneously.
Deploying bag assembly and starting pump--0pen the cover of
the bag housing by pulling the tabs on the spring-loaded bolts,
located at upper front of cover, inward toward each other. Spring
loaded pins will cause the cover to drop away from the system.
Allow cover to drop. Then gently nudge folded bag from its
housing so that it too drops to the ground. Unfold the header
bag and arrange on ground near system. Be sure that the end of
the 3 m (10 ft), 3.8 cm (1.5 in.) diameter SS braided hose is
attached to the bag inlet port and is within reach of the double
shut off quick disconnects located at the lower rear of the bag
housing.
Unfold and position the remaining three collection bags. Check
to be certain all of the-bag exit port valves are closed. Check
inlet hose and inlet port connection for possible twists or con-
structions .
Plug bag inlet hose into one of the double shut off quick dis-
connects. Remove cap from pump chamber and prime by filling with
water or other fluid compatible with the material to be pumped.
Then start pump. It is important that all of the above steps be
taken before starting the pump. Pump starter pull cord is lo-
cated at the top of the pump motor frame. Choke adjustment may
require repositioning before pump starts. Choke is located at
side of engine housing nearest the bag housing. Note: When
pumping from two points, simultaneously or alternately, pumping
of the lower elevation site should be started first.
Filling the bag — The bag will continue to fill unattended,
however, certain checks during this period may prove helpful,
such as:
1. See that no large stresses develop in the
bag material or its strap-anchors due to
terrain features. A large rock or board
support may relieve such a stress point.
2. Check closures on exit ports to insure
against leaks.
Adding a second bag assembly—If a second bag assembly is
required, its inlet hose may be connected to the second quick
disconnect which is manifolded together with the first in the
area just behind the bag housing. Do NOT disconnect first bag
assembly without having a second bag connected unless pump motor
is first stopped.
74
-------
Extended pumpin^--The pump may be operated for longer time
periods by transferring fuel from the explosion-proof can lo-
cated next to the bag housing, adjacent to the pump.
Back-transfer from the bags — Each of the four bags in the
system is equipped with two threaded ports to facilitate transfer
of fluid from the bags (via the pump or gravity flow) to a perma-
nent holding tank. Internal noncollapsing tubes which extend
into the bag are attached to each port to prevent adjacent bag
material from plugging the port.
NOTE: Sections of flexible hose should be connected to one port
of each bag before filling operations begin to facilitate later
back-transfer. These hose sections should terminate in a valve
or other shut-off device. However, open-ended sections may be
employed if the ends are pinched shut or maintained at an ele-
vation higher than that of the liquid in the filling bag.
Clean-up after run—After system has been used to transfer
a fluid to the collecting bags it should be flushed with water
and/or solvent to remove traces of possibly-contaminant materials,
Trouble Shooting
Improper operation of the Emergency Collection System can occur
due to several causes. The following instructions will be help-
ful in tracing the cause of a failure or improper system ope-
ration. Possible difficulties are listed in the sequence which
they might be encountered in the course of operating the system.
A. Hose reel jammed:
check crank locking wheel located
at side of reel mount
check for binding of hose(s) against
a part of the system
B. Bag housing door will not open:
probably due to twisting of the bag
housing. Use screw driver or similar
object to pry out top of door.
C. Pump will not start:
reset choke, try again
check spark piug
75
-------
D. Starter rope jammed:
check for binding in rope recoil reel
possible foreign object(s) in pump
E. Starter rope will not rewind:
check spring in recoil reel
Maintenance
No general maintenance should be required other than to clean
the hoses and pump lines after use. A repair kit for the bag
is included with the system which contains various types of
hose sealers. Maintenance on specific system components should
be performed as directed by the supplier, or by returning the
unit to the vendor for servicing.
A parts list which includes all components and major units is
provided in Table B-l. Specific manual to be consulted are re-
produced in the following catalog sheets.
76
-------
Table B-l . PARTS LIST FOR GASOLINE-POWERED MODEL
Item
1
2
3
4
5
6
7
8
9
10
11
Descri pti on
Fluid Bag, 2-ply urethane coated nylon
Pump, close-coupled to explosion resistant
B&S engine
Hose Reel, with 90° swivel joint, left
top rewind, hand crank to rear, 90° riser,
SS internals and swivel joint
Hose Reel , storage
Hose, Gatron, 5 cm (2 in.) dia x 15.25 m
(50 ft) long section with fittings
Hose, 3.8 cm (1.5 in.) dia x 3 m (10 ft)
long, Titeflex, male NPT one end, stud
other end
Strainer, basket only, to fit No. CS-15F-125,
stainless steel (specify mesh size)
Three-way ball valve, SS, 5 cm (2 in.) NPT
ports, Teflon seals
Quick disconnect socket, 5 cm (2 in.) NPT,
SS, 2-way shut off
Quick disconnect plug, 5 cm (2 in.) NPT,
Explosion-proof dispensing can
Part No.
(Special)
1-1/2 HE19
8226-33-34
Required
1 ea
1 ea
1 ea
C-8226-33-34 1 ea
45HW
R-276
—
5 cm (2 in.
3227T
LL20-H51-
143 SS
LL20-K51-
8420B
2 ea
1 ea
1 ea
) 1 ea
2 ea
1 ea
1 ea
(continued)
Supplier
Hoi combe Industries
Industrial Covers Div
ITT Marlow Pump
C.B. Hannay & Son,
Inc.
C.B. Hannay & Son,
Inc.
Gates Rubber Corp.
Atlas Corp. ,
Titeflex Div.
Tate, Tempco, Inc.
Quality Control, Inc.
Hansen Mfg. Co.
Han sen Mfg. Co.
Protectoseal Co.
-------
Table B-l (continued)
Item Description Part No. Required Supplier
^ 12 5 cm (2 in.) quick coupling, SS Type A 2 ea Evertite Coupling
00 Co.
13 Strainer, Brass, nickel plated Special 1 ea Mine Safety
Appliances Co.
-------
CAST IRON ENGINE-DRIVEN
SELF-PRIMING CENTRIFUGAL PUMPS
SECTION 200 PAGK 53
June 1, 1973
MEDIUM HEAD
STANDARD UNIT INCLUDES:
PUMP:
Exclusive diffusei—typu priming system. Hasu
mounted with lifting handle. Self-lubricating,
stainless steel, Remito' mechanical type seal.
1-1/2 1IJ9 and 1-1/2 Al models have i-l/J"
threaded female suction and discharge connec-
tions, 2 IM9 and 2 Al models have •>" thruadod
female suction and discharge connections.
Suction line strainer and internal suction check
valve included with 1-1/2 and 2 Al models.
ENGINE:
All aluminum alloy"Kool Bore" construction.
Air cooled by flywheel magneto for easier
starting. Pneumatic type adjustable governor.
Pulsa-jot carburetor rope start. Fitted with
the following accessories to assure explosion-
resisUint operation.
'Metallic shielded spark plug
and ignition wiring.
'Enclosed ignition switch to
ground primary wiring.
*Air filter with oil-wetted
metallic clement.
'Centrifugal type spark arresting
muffler.
SPECIFICATIONS
ENGINE
BRIGGS & STRATTON 8
3.0 hp fqi .'HiOO rpm maximum rating
Continuous duty braku horsepower developed
by each unglnu Is approximately 20-25% loae
than the maximum rating.
1-1/2H19 & 2H19 Models
Illustrated
MODELS
1-1&H19
DIMENSIONS ami DATA
lluighl (with cnuine)
Lcnulli (with engine)
Width (with un|>ino)
Net Weight (upprox.)
Shipping WotKhl (upprox.)
PUMP: Shaft Seal
Maximum Size Solidb Handled
Tank Capacity
Tunk Pressure Limit, I'SI
ENGINE: Make, Model
No. of Cylinders & Displacement
Fuel Capacity fr Consuni}>tion
SUirtlnjj MothtHl
Ignition & Sp:u'k Pluj; Si/.e
Vulve seals
Air Cleaner
Oil Reservoir
C'oolinji Method & Capiu'ily
_ 'l-VSKMol^TKl)
i- /Jiusi h ^HM.rn I-I/^AI r~ -AI
ii, -I/-" r.-i/u ••
i.-i-u/-!11 iy-1/.r
i;i" it"
liU llta. ^u M.S. | -ij Hit..
70 II is. DU ll'i. 1 UJ ll,h.
Soil-lu »rU-;ilui(i, ItC'iniU- , mech:inir;i] t\'pc :(/-!''
;(/s"
^ tiuarts
L'OU 11 . , I'SI
MriHK fc SLi-iillnii .1
1 i'vl. 7. "•"' »'H. Hi.
2Qt. i:, lir. |KT(;;I|. ^;(i,l)l) rpn. lull IU;H!
Itopc Li rl
Klywl cut niagnelu !•! mill
Smturuft alluv IIIMTI.S
Uil-wetU-d nioUillic I'k'uienl
1-1/-1 pinls n
Air Ctmluil
MODELS
2A1
2H19
MARLOW PUMPS ITT
MIDI AND'VWrt.NLWJf '-SI T
GUCLPH. ONTARIO CA'JALIA
LONGViCW. Tiff, .
Reprinted from catalog sheet with permission of Marlow Pumps, ITT.
79
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MODEL: 2A1 LI«IID: SF.OT. 1.0
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-------
SECTION 380 - PAGE 43
CROSS SECTION
Model 1-1/2HE19 Stainless Steel
SELF-PRIMING PUMPS
5-72
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
DESCRIPTION
Stainless Steel Tank, 2 quart capacity, 400 psl pressure limit
Stainless Steel Diffuaer
Stainless Steel Impeller, 3-15/16" diameter, open type
C. I. Lantern Frame and Bearing Housing
Single Row, Double Shielded Ball Bearings
Stainless Steel Shaft
Stainless Steel Seal Plate
Remlte® Mech. Shaft Seal, 5/8", Teflon Parts*
Stainless Steel Impeller Nut
Stainless Steel Impeller Washer
Gasket (Compound)
Spring Steel Finder Spring
Steel Bearlne Retaining Ring
Steel Bearlne Lock Collar
Sllneer (Vvflex)
Gasket "O" Ring. Teflon*
1/8" Alemlte Grease Fitting
1/8" Alemlte Relief Fitting
3/8" N. P. T. Stainless Steel Tank Plue
Stainless Steel Impeller Shims
•ALSO AVAILABLE IN BUNA N
Reprinted from catalog sheet with permission of
Marlow Pumps ITT.
81
-------
SECTION 380 PAGE 44
MODEL 1-1/2HE19EL-BASE MOUNTED
Long Coupled Pump
DIMS MAY VARV DEPENDING
'2f~ VhDIA.
,-3'J !
WOI IMIMIOW NOT TD H »t» m
Reprinted from catalog sheet with permission of
Marlow Pumps ITT.
82
-------
00
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
DESCRIPTION
Cap Screw w/Lockwaaher
Cover
Pipe Plug
Pipe Plug
Gasket, Cover
Tank
Gasket, Discharge
Discharge Tee
Cap Screw w/Lockwaaher
Gasket, Filler
Filler Plug
Gasket, Tank
Gasket, Dlffuaer
Diffuser
Impeller Nut
Impeller Washer
Impeller Lock Screw
Impeller Lockwasher
KEY! DESCRIPTION
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Impeller Washer
Impeller Key
Impeller
Impeller Shim
Seal Assembly
Seal Plate
Shaft Sleeve
Sleeve Lock Pin
Packing Plate
Grease Cup
Packing, Set
Grease Rings. Pair
Gland Assembly
Slinger
Bearing Cap
Retaining Ring
Ball Bearing
KEY
36
37
36
39
40
41
42
43
44
45
46
47
48
49
SO
51
52
DESCRIPTION
Bearing Housing
Cap Screw w/Lockwaaher
Alemita Fitting
Plug or Relief Fitting
Shaft
Key, Input
Ball Bearing
Bearing Shim
Carriage Bolt
Bearing Cap
Lantern Shim
Motor
Cap Screw w/Lockwasher
Lantern
Bearing Spacer
Finger Spring
Adapter or Reducer
IMPORTANT: How to USE this DRAWING
to ORDER PARTS
The above grouping of parts illustrations cover many different
Marlowmodels, including your own pump. The table on the left
page indicates the name of each part. Should you need a replace-
ment, refer to above drawings - locate the part that matches
your pump part. Contact your local Marlow dealer and supply
him with the Key Number and Description of the parts required,
along with your pump Model number, Spec number and Serial
number, which are located on the pump nameplate.
Reprinted from catalog sheet with permission of
Marlow Pumps ITT.
-------
CLIFFORD B. HANNAY A SON, INC.. WESTEflLO, NEW YORK 12193
TELEPHONE (BIB) 797-379 I
PARTS UST
2" HOSE REELS
WITH
BALL BEARING SWIVEL JOINT
Drawing ISO-35
• Whan ordering parts, •
BE SURE TO SPECIFY COMPLETE MODEL NUMBER and SERIAL NUMBER OF REEL
Drawing
Number Description
1 Drum
2 Back Disc
3 Front Disc
4 Hub
5 Riser
6 Ring Gear H-28
7 Front Frame with Motor Mount
8 Back Frame
9 H-2A Side Pinion Bearing
10 Pinion Shaft
11 Pinion Gear H-29
12 Lock Nut
13 Brake Wheel H-30A
14 Brake Spring H-31
15 Brake Pad H-3
16 Collar & Set Screw
17 Front Bearing H-42
18 Bearing Holder
19 Self-aligning Bearing
20 2" Swivel Joint
21 Spacer Pipe
22 Carriage Bolt
Quantity
Required
10
10
Drawing
Number
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
Quantity
Description Required
Brace 2
Foot 2
Dlic Sprocket 1
Length '35 Chain w/Connecling Link 1
Motor 1
5/16 - 18 x 1" Hex Head Cap Screw
with Washer & Nut 4
Special Spacers 10
3/8-16 Hex Nut 11
3/8 - 16 x 3/4 Slotted Cap Screw 1
3/8 - 16 x 3/4 Spinlock Bolt 6
3/8-16 Spinlock Nut 6
5/16-18x3/4 4
3/8 - 16 x 3/4 Carriage Bolt 1
3/8 - 16 Spinlock Nut 10
3/8 - 16 x 3/4 Spinlock Bolt 10
3/8-16 Spinlock Nut 2
7/16-14x1-1/2 2
7/16 - 14 Hex Nut wAoek Washer 2
7/16-14x1-1/4 Hex Bolt 1
7/16-14x1-1/2 2
7/16 - 14 Nut 2
Hand Crank 1
Form H-7111
2500-MW-9/75
Reprinted from catalog sheet with permission of Clifford B. Hannay
& Son, Inc.
84
-------
REEL COMPONENTS
TIE RODS
Join discs and drum to lorm
spool. Reinforced with pipe
spacers lor rigidity and strength
DISC
Rolled edges prevent hose
damage and add rigidity to
disc. Additional strength is
provided by a concentric rib
BEARINGS -
Weight ot spool and hose is
supported by bearings.
BACK BEARING
Roll-tormed steel with lull
length weld.
BACK FRAME
FRONT FOOT
FRONT FRAME REWIND CRANK
Snpp'trct on irelK cgi/:t
CHAIN & SPROCKET
DRIVE
Provides smooth, positive re-
winding
HUB ASSEMBLY -
Includes the fluid hub. the
outlet riser and the reel axle.
Fluid passes from the swivel
joint inlet, through the hub
assembly, to the hose.
OUTLET RISER
Contoured to match the curve
of the reel drum so hose will
wrap smoothly.
FLUID HUB
FRONT BEARING
SWIVEL JOINT INLET
Permits reel to rotate freely
while connected to the fluid
source. Joint is not used as a
bearing. Straight or 90° swivel
joints are available tor most
models.
BRAKE ASSEMBLY
Pinion shatt brake has adjust-
able tension to brake reel.
Braking and locking devices
vary with reel models.
REWIND MOTOR
t'ec/nn rewind motor is shown.
Compressor air or hydraulic
motors can be used.
This tuMM'flv •'//(/3/Mffon shows •' tvpicj1 power rewind tool
wtih nn -MiKiltury c w/t ivwind nuichtinirw. All Hiwnay reals
are assemble'] ft om combinations of the h.is>c con>pononts
shown here. Since components arc taken trorn n large inven-
tory, each reel is. in effect, custom-assembled to the buyer's
particular requirements.
GENERAL SPECIFICATIONS
CONSTRUCTION: Reel frames, spool and fastenings
are fabricated of heavy gauge steel. Malleable iron and
steel are used as standard for swivel joint inlet, hub
assembly and outlet riser. Stainless steel, aluminum,
bronze and other alloys can be supplied to meet special
requirements. Special packing materials for swivel
joints are also available.
TEMPERATURE and PRESSURE: Standard reel con-
struction will handle most liquids or gases at operating
pressures to 600 p.s.i., and at temperatures from —20°
to +225°F. Reels to operate at higher pressures or
other temperatures can be furnished.
FINISH: Reels are painted in blue enamel as standard.
Yellow or red enamel, or red oxide primer, are optional
at no extra cost when specified. Other colors, primers
and hot-dipped galvanized finish may be specified at
extra cost.
SHIPPING: Reels are shipped completely assembled,
ready to install. Installation instructions are supplied
with each reel.
Reprinted from catalog sheet with permission of Clifford B. Hannay
& Son, Inc.
85
-------
Standard Quick Couplings - Screened copy for catalogs
EVER-TITE
Standard Adapter
and Coupler
EVER-TITE
Adapter and CoupUr
lor Tank Cor Unloading
Part A
Adapter
Female Thread
Part F
Adapter
Male Thread
Part B
Coupler
Male Thread
Part E
Adapter
Shank
Part C
Coupler
Shank
EVER-TITE COUPLING CO..INC.
234 Wo.t 54th St., N.Y., M.Y. 10019
Reprinted from catalog sheet with permission of Ever-Tite
Coupling Co., Inc.
86
-------
APPENDIX C. BILL OF MATERIALS LISTING FOR BATTERY-POWERED
AND GASOLINE-POWERED MODELS
BATTERY-POWERED MODEL (Figures 5 and A-2)
Item Part No. Reg'd. Description
1
2 B/C-3062
3 3580-A
4
5 3581-A
6 3584-A
7 3583-A
8 3061-B
9 A/C-3062
10
n
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
87
1
1
1
12
1
1
1
1
1
1
1
2
1
3
2
1
3
1
1
2
1
1
1
1
2
1
1
1
1
1
2
2
1
1
1
4
4
4
Pump and motor assembly
Reel assembly
Battery carriage, pump and motor
support
Gel/cell rechargeable battery
Special pallet
Box assembly
Door assembly
Door locking mechanism
Special 180° return
Power supply (not shown)
Starter
1 1/2" quick disconnect
2" 3 way valve
2" 90° st. elbow
2" union
2" filter
2" 90° elbow
2" 45° elbow
1 1/2" 90° st. elbow
1 1/2" 90° elbow
1 1/2" 45° elbow
1 1/2" 2000# lateral
1 1/2" union
1 1/2" close nipple
1 1/2" pipe nipple,
1 1/2" pipe nipple,
1 1/2" pipe nipple,
1 1/2" pipe nipple,
1 1/2" pipe nipple,
2" pipe nipple, SS,
Deleted
2" pipe nipple, SS,
2" pipe nipple, SS,
Deleted
2" pipe nipple, SS,
2" pipe nipple, SS,
2" pipe nipple, 14"
Cap scr. , Hex. HD, 1
long, Stl .
Nut, Hex. , l/2"-13,
Washer, Flat, 1/2",
SS, 2 1/2" long
SS, 4" long
SS, 6" long
SS, 8" long
SS, 16 3/8" long
2 1/2" long
6" long
8" long
9 5/8" long
10" long
long
/2"-13xl 1/4"
Stl.
Stl .
-------
BATTERY-POWERED MODEL (continued)
Item Part No
Reg ' d
41
42
43
44
45
46
47
48
49
50
51
GASOL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
INE-POWERED
C-3072
D-3598
C-3071
C-3077
C-3073
l/B-3044
2/B-3044
C-3067
B-3046
C-3090
A-3304
4
10
10
10
2
1
1
1
1
1
1
MODEL
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
Descri ptl on
Stl .
5/16"-18xl
1/4"
17
18
19
20
22
23
24
4
19
19
15
1
Lockwasher, split,
Cap scr., Hex. Hd.
Ig. , Stl .
Nut, Hex. , 5/16"-18, Stl .
Lockwasher, Split, 5/16"
2" pipe nipplex5" Ig. , SS
Clamp
Bracket
Bracket
Bracket
Bracket
Bracket
(Figures 7 and B-2)
Pallet
Box assembly
Door assembly
Fluid bag
Reel base
Reel
Reel
Strainer assembly
Piping assembly
Guard
Holder, primer can
3 way ball valve,
body, cap & rotor,
2" adapter, medium
2" dust cap
2" coupler, fine thread, Part
Hose, Gatron 45 HW, 2"x50' Ig.,
fittings, male 2" NPT attached to
wire helix
#10x1/2" pan hd., type "B" blunt,
self tapping sheet metal screw,
Cad. plate Stl . or 18-8 SS
!" size,
Teflon
thread,
316 SS
"0" rings,
Part "F"
11 D"
end
Hex. Hd., 5/16"-18, Cad
Cad. plate, Stl
Cad. plate, Stl
5/16"-18, Cad.
Cap screw,
plate, Stl.
Nut, Hex. , 5/16"-18
Washer, flat, 5/16"
Cap screw, Hex. Hd.
plate, Stl.
Centrifugal pump,self priming, med.
with 3 HP @3600 rpm gasoline engine,
explosion resistant operation
1 gal. straight side tigh't head pail
26 Ga,7 19/32" high x 6 1/2" ID
88
-------
TECHNICAL REPORT DATA
(Please read Instructions on the reverse before completing)
1. REPORT NO.
EPA-600/2-77-162
2.
3. RECIPIENT'S ACCESSION-NO.
4. TITLE AND SUBTITLE
EMERGENCY COLLECTION SYSTEM FOR
SPILLED HAZARDOUS MATERIALS
5. REPORT DATE
August 1977
issuing date
6. PERFORMING ORGANIZATION CODE
7. AUTHOR(S)
Ralph H. Hiltz
Ferdinand Roehlich
Jr.
8. PERFORMING ORGANIZATION REPORT NO.
MSAR 76-35
9. PERFORMING ORG'\NIZATION NAME AND ADDRESS
MSA Research Corporation
Evans City, Pennsylvania 16033
10. PROGRAM ELEMENT NO.
1BB61O
11. CONTRACT/GRANT NO.
68-03-0206
12. SPONSORING AGENCY NAME AND ADDRESS
Industrial Environmental Research Lab-Cin.,OH
Office of Research and Development
U. S. Environmental Protection Agency
Cincinnati, Ohio 45268
13. TYPE OF REPORT AND PERIOD COVERED
Final
14. SPONSORING AGENCY CODE
EPA/600/12
15.
SUPPLEMENTARY NOTES
A 10-minute, narrated, 16-mm color film of a demonstration of the bag/pump/foam
system was prepared under the contract.
hoses, furled self-
bag array all mounted
The first model also
16. ABSTRACT
A prepackaged pumping and storage system for the collection and
temporary containment of hazardous land spills was designed and two
models developed. Each model includes a pump,
deploying 26,500 a (7000 gal) capacity plastic
on a pallet for transporting by pickup truck.
includes batteries, electric motor, and starter, while the improved
second model carries a gasoline-powered pump engine and fuel. Nominal
pumping rates are 200 and 300 £pm (50 and 80 gpm). Commercially
available components were specified. The effect of pump speed,
fluid viscosity, and vapor pressure on flowrate were determined.
Polyurethane diking possibilities were also investigated. System
demonstrations are described.
17.
KEY WORDS AND DOCUMENT ANALYSIS
DESCRIPTORS
b.lDENTIFIERS/OPEN ENDED TERMS
COSATI Field/Group
Transfer
Contai nment
Col lection
Removal
Di sposal
Clean up
Drainage
Storage
Hazardous Material
Spill Cleanup.; Pump
System; Plastic Con-
tainment Bag;
Portable Spill Collec-
tion Bag & Pump;
Spill Cleanup System
13B
18. DISTRIBUTION STATEMENT
RELEASE TO PUBLIC
19. SECURITY CLASS (ThisReport)'
UNCLASSIFIFn
21. NO. OF PAGES
95
20. SECURITY CLASS (Thispage)
UNCLASSIFIED
22. PRICE
EPA Form 2220-1 (9-73)
89
* U.S. GOVERNMENT PRINTING OFFICE : 1977 0-241-037/78
-------