&EPA United States Environmental Protection Agency Office of Pollution Prevention and Toxics (7408) EPA 745-R-94-002 May 1994 EPA's 33/50 Program Fifth Progress Update 1992 Interim Reduction Goal Exceeded V Printed on Recycled Paper ------- jS^ffil33/50 Program: Fifth Progress Update TRI REPORTING PROFILES FOR 33/50 PROGRAM CHEMICALS INTRODUCTION The 33/50 Program, an EPA voluntary pollution prevention initiative, derives its name from . its overall goalsan interim goal of a 33% reduction in 1992 and an ultimate goal of a 50% reduc- tion by 1995 in releases and transfers of 17 high-priority toxic chemicals (see box below), using 1988 TRI reporting as a baseline. During 1988, 1.48 billion pounds of the target chemicals were either released to the environment on-site or transferred off-site to waste management facilities. The aim of the 33/50 Program is to reduce this amount by at least 50%743 million poundsby 1995, with an interim reduction target of more than 490 million pounds by 1992. The 33/50 Program represents an innovative experiment aimed at demonstrating whether voluntary reduction programs can augment the Agency's traditional command-and-control approach by achieving targeted reductions more quickly than would regulations alone. The Program is part of a broad group of EPA activities designed to encourage pollution prevention as the best means of achieving reductions in toxic chemical emissions. More than 16,000 TRI facilities have reported 33/50 Program chemicals to TRI since 1988. By contacting the chief executives of the parent companies of TRI facilities that report 33/50 Program chemicals, the Program seeks to instill a pollution prevention ethic throughout the highest echelons of American businesses. At the time the 33/50 Program was formulated, 1988 was the most recent year for which TRI data were available, and the Program's baseline and goals were set accordingly. Reductions that companies achieved between 1988 and 1990 therefore contribute to the 33/50 Program's national 17 Priority Chemicals Targeted by the 33/50 Program * * Benzene Methyl ethyl ketone Cadmium and compounds Methyl isobutyl ketone Carbon tetrachloride Nickel and compounds Chloroform . Tetrachloroethylene Chromium and compounds Toluene Cyanide compounds 1,1,1-Trichloroethane Dichloromethane Trichloroethylene Lead and compounds Xylenes Mercury and compounds ------- 33/50 Program: Fifth Progress Update. reduction goals. However, these prior reductions should not be viewed as resulting from the 33/50 Program, as companies were first informed about the Program in February of 1991. Many states, a number of industry associations, and numerous individual companies include 33/50 Program chemicals within the scope of their own reduction programs. Twenty-six states had established toxics use reduction and pollution prevention programs prior to establishment of the 33/50 Program, and these contributed to its design. Others have used the 33/50 Program as a model. EPA views the 33/50 Program as an umbrella under which the federal government, states, industry, and communities work in partnership to achieve common goals. Any progress in reducing emissions of 33/50 Program chemicals reflects the efforts of all these partners. Analyses of 33/50 Program progress consider only those data elements facilities were required to report in 1988: environmental releases and transfers off-site for treatment and disposal. (including transfers to POTWs and transfers with missing or invalid transfer codes). Transfers off- site for energy recovery and for recycling are not included in 33/50 Program goals. SUMMARY OF FINDINGS Findings revealed in the 1992 TRI reporting data are summarized below. The data them- selves are presented in subsequent sections. As with all TRI reporting, data represent facility estimates, and some reported reductions may not be reflected in real declines in releases or transfers. 33/50 Program Chemicals Continue Trend Toward Early Achievement of 1995 Reduction Goal Releases and transfers of 33/50 Program chemicals were reduced significantly between 1991 and 1992, continuing to approach the Program's ultimate reduction goal of 50% by 1995. Aggregate reductions of the 17 target chemicals from 1988 through 1992 stand at 596 million pounds (40.1%), exceeding by more than 100 million pounds the 33/50 Program's 1992 interim 33% reduction goal of 490 million pounds (see Figure 1). Releases and transfers of the 17 target chemicals declined at four times the rate reported for all other TRI chemicals between 1991 and 1992 (10.4% vs. 2.6%), and accounted for more than half of the total reduction in releases and transfers of all TRI chemicals during that period. Facilities' projections for 33/50 Program chemicals suggest the Program's 1995 50% reduction goal of 743 million pounds may be achieved substantially ahead of schedule. Projections for 1993 suggest the potential for an additional 100 million pounds of reductions; facilities anticipate a total of nearly 200 million pounds of additional reductions by 1994. Facilities owned by companies participating in the 33/50 Program reported the highest reduction levels and accounted for most of the pounds of 33/50 Program chemical reductions. ------- ^gfjjl 33/50 Program: Fifth Progress Update Between 1991 and 1992, facilities owned by Program participants reduced releases and transfers of the 17 Program chemicals by 15%, nearly twice the rate of reduction achieved by facilities owned by non-participating companies. Participating companies accounted for 80% of the reduction in 33/50 Program chemical releases and transfers in the last year. Since 1988, participating companies have almost halved their releases and transfers of 33/50 Program chemicals (48%). Total 33/50 Program Chemical Production-Related Wastes Projected to Decline Total production-related wastes associated with 33/50 Program chemicals increased slightly between 1991 and 1992, but are projected to decline significantly in 1993 and 1994. 1750 1500 1250 1000 750 500 250 Millions of Pounds 1988 1989 1990 1991 1992 1992 Goal: 996 million pounds 1995 Goal: 743 million pounds Figure 1. TRI Releases and Transfers of 33/50 Program Chemicals, 1988-199241 O The amounts for recycling and energy recovery reported for 1991 and 1992 have not been included in these totals. 4 ------- 33/50 Program: Fifth Progress Update Facilities owned by 33/50 Program participating companies reported an increase in production-related waste for the Program's 17 target chemicals in the last year, but are projecting substantial waste reductions in 1993 and 1994. Source Reduction Activity Highlights 33/50 Program chemicals again in 1992 evidenced higher rates and levels of source reduction activity reporting than other TRI chemicals. Individual 33/50 Program chemicals had some of the highest rates of source reduction activity reporting in 1992. COMPANY PARTICIPATION IN THE 33/50 PROGRAM While the 33/50 Program does not have a fixed goal for the number of companies electing to participate, the Program nonetheless has placed considerable emphasis on outreach to prospective companies in an effort to promote a pollution prevention ethic as widely as possible. Numbers of Companies Participating Initial communications about the 33/50 Program are directed to the chief executive officers of the parent companies of the more than 16,000 industrial facilities that have reported to TRI any of the Program's 17 target chemicals since 1988. At the close of the Program's third year in February of 1994, nearly 7,500 companies had been contacted by EPA with invitations to participate. Of these, 1,216 companies have elected to enroll, pledging to reduce voluntarily more than 355 million pounds of pollution (see Figure 2). The "Top 600" companies with the greatest amounts of releases and transfers were the first to be contacted and have been the focus of greater outreach follow-up from the Program's headquarters and Regional Office staffs. This concentration on larger companies has proven quite effective, with more than 60% of these companies electing to participate. However, only a little over 11% of the nearly 7,000 smaller companies contacted by EPA since 1991 have chosen to enroll (although the number of participants from this diverse group of companies continues to approach 1,000). Reductions Pledged by Participating Companies More than 700 of the participating companies have provided release/transfer^ reduction targets for 33/50 Program chemicals totalling 355 million pounds by 1995. For these companies, whose base year amounts accounted for 78% of the releases and transfers reported by all Program partici- pants, this reduction commitment represents slightly less than 50% per company. Most of the remaining Program participants have also developed reduction targets, but have structured them in ways that are difficult to assess against the 1988 release/transfer baseline. For example, many companies have reduction goals that are indexed to changes in production. If production remains constant throughout the duration of the Program, these can be read as direct ------- gyv 33/50 Program: Fifth Progress Update reductions targets. However, where production increases or decreases, the absolute impact of the company's reduction pledge can not be determined in advance. Accordingly, EPA has not factored these commitments into its assessment of total release/transfer reductions anticipated to be obtained through the 33/50 Program. Other Program participants have developed reduction goals that go beyond the goals of the 33/50 Program. Some have pledged to reduce all TR1 releases and transfers by specified amounts or percentages, but have not indicated specific targets for 33/50 Program chemicals. Others have gone beyond targeting end-of-pipe releases or transfers by attempting to reduce their actual use of toxic chemicals, but have not stipulated the impact such pollution prevention initiatives will have on environmental releases of 33/50 Program chemicals. As a result, the 355 million pounds of release/ transfer reductions represents a lower bound on the reductions that companies are attempting under the 33/50 Program. Actual Reductions Out-Pacing Pledges As evidenced in both the 1991 and 1992 TRI reporting data, actual reductions being achieved by companies for the Program's 17 target chemicals are exceeding significantly EPA's conservative interpretation of companies' reduction pledges. The 596 million pounds of 33/50 Program chemical releases and transfers reduced between 1988 and 1992 is more than two-thirds greater than the 355 million pounds pledged by participating companies to be reduced by 1995. Participants Number of Companies 1216 July "91 Feb "92 Mar '94 Pledged Reductions Millions of Pounds 1995 Goal 743 million pounds 1992 Goal 490 million pounds 355 304 201 A4y -91 Feb '92 Mar '94 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0 Figure 2. 33/50 Program Participant Status, March 1994. 6 ------- 33/50 Program: Fifth Progress Update Some of these additional reductions are a result of decreases being achieved by companies that are not participating in the Program (about 170 million pounds through 1992). Some is due to the efforts of participating companies whose reduction pledges could not be not factored into the national total. Significantly, however, companies that have made reduction pledges are achieving greater results than even they anticipated. 33/50 PROGRAM RELEASES AND TRANSFERS Table 1 presents facilities' reports of on-site releases and off-site transfers to treatment and disposal for 1988, the 33/50 Program's base year, and for the latest three years: 1990, 1991, and 1992. Therefore, with few exceptions, TRI data for 1989 will not be presented. In order to control for changes to the chemical list over time, year-to-year comparisons are based on a consistent list of chemicals that have been reportable for all years 1988-1992. In addition, 33/50 Program chemicah are broken out in aggregate for comparison to all other TRI chemicals. The trends hi reductions for each grouping of chemicals are depicted in Figures 3 and 4. These data are presented by chemical in Table 2. 33/50 Program Chemical Reductions versus Reductions for Other TRI Chemicals Figure 4 highlights the dramatic change in the reduction trends for 33/50 Program chemicals versus other TRI chemicals that began in 1991, the year that the 33/50 Program was announced, and that continues to be observed through 1992, the Program's second year. Facilities' 1992 TRI reports show that in the first two years after formal announcement of the 33/50 Program, the 17 target chemicals were reduced at over twice the rate observed for all other TRI chemicals: a 28.7% reduction between 1990 and 1992 for 33/50 Program chemicals versus a 12.4% reduction for the remaining TRI chemicals. In the last year alone. Program chemicals out-paced reductions in other TRI chemicals by four to one (10.4% vs. 2.6%). This reduction pattern represents a significant change from that observed in years prior to the initiation of the 33/50 Program. Prior to 1991, reductions in the releases and off-site transfers of the 17.33/50 Program chemicals lagged significantly behind reductions in other TRI chemicals. When the 17 33/50 Program chemicals are subtracted, remaining TRI releases and transfers declined by 24% from 1988 through 1990. During that same period, emissions of the 17 targeted 33/50 Program chemicals were reduced by only 16%. Between 1991 and 1992, reductions in releases and transfers of the 17 33/50 Program chemicals were also greater in absolute amounts than those reported for all other chemicals subject to TRI reporting requirements: a 103 million pound reduction for Program chemicals compared to an 88 million pound decline for the other TRI chemicals. This despite the fact that the 17 33/50 Program chemicals represented only 23% of TRI total releases and transfers in 1991 (reduced to 21% in 1992). Reductions of the 17 33/50 Program chemicals are accounting for increasing proportions of the aggregate TRI release/transfer reductions. Prior to the Program's initiatiorvin 1991, the 17 target chemicals accounted for 16.5% of the reductions in the releases and transfers of TRI chemicals ' ------- ferfl 33/50 Program: Fifth Progress Update Table 1. Releases and Transfers of 33/50 Program Chemicals Compared to Other TRI Chemicals, 1988,1990- 19920. 1988 1990 1991 1992 1988-1992 1988-1990 1990-1992 1991-1992 All TRI Chemicals (Excluding Additions/ Deletions) Pounds 6,468,309,271 5,026,518,459 4,391,867,298 4,200,547,486 Percent Change -35.1% -22.3% -16.4% -4.4% TRI Chemicals Less 33/50 Chemicals Pounds 4,981,845,141 3,777,948,282 3,398,277,613 3,310,219,739 Percent Change -33.6% -24.2% -12.4% -2.6% 33/50 Program Chemicals Only Pounds 1,486,464,130 1,248,570,177 993,589,685 890,327,747 Percent Change -40.1% -16.0% ' -28.7% -10.4% 7000 6000 5000 4000 3000 2000 1000 Millions of Pounds 1988 &1989 1990 E1991 Q1992 All TRI Chemicals (Excluding Additions/Deletions) TRI Chemicals Less 33/50 Chemicals 33/50 Program Chemicals Only 'Figure 3. Releases and Transfers of 33/50 Program Chemicals Compared to Other TRI Chemicals, 1988-1992.1 ( x Q The amounts for recycling and energy recovery reported for 1991 and 1992 have not been included in these totals. 8 ------- 33/50 Program: Fifth Progress Update (238 million of the 1.4 billion pounds of TRI releases and transfers reduced between 1988 and 1990). In the Program's first year, the portion of total reductions attributable to 33/50 Program chemicals jumped to 40%; between 1991 and 1992, the share of reductions associated with Program chemicals increased again to more than half (54%) of the TRI total. The "leaders-in-reductions" role being played by 33/50 Program chemicals is also reflected in the reductions performance of the individual TRI facilities that use these chemicals. Nine out of the top ten facilities reporting the greatest absolute reductions in direct environmental releases (excluding underground injection) of all TRI chemicals between 1991 and 1992 are owned by companies that are participating in the 33/50 Program. 33/50 Program companies also own 18 of the top 20 and 41 of the top 50 total non-injection release reduction facilities. 33/50 Program Chemical Releases and Transfers, by Medium/Management Method and by Chemical Releases and off-site transfers of 33/50 Program chemicals are summarized by chemical and release medium/transfer management method in Table 2. The "Subtotal" column in the transfers portion of this table represents those transfer types (POTWs, treatment, and disposal) that are included in the 33/50 Program goals. Figures 5 and 6 illustrate the reduction trends for 33/50 Program chemicals aggregated by on-site release medium/off-site transfer type, and by chemical, respectively. Off-site transfers of 33/50 Program chemicals have declined at a higher rate (-52.8% since 1988) than have on-site environmental releases (-36.9%). However, between 1991 and 1992 release reductions occurred at almost twice the rate of that for off-site transfers for treatment and disposal (11.2% vs. 6.1 %). Releases of other TRI chemicals declined at less than half the rate for 33/50 Program chemicals in 1992 (4.8%), and transfers actually, increased by nearly 4% (33.9 million pounds). Transfers to Energy Recovery and Recycling The Pollution Prevention Act of 1990 (PPA) substantially expanded the scope of TRI to include reporting on additional toxic chemical management activities. Off-site transfers to energy recovery and recycling processes are now reported in Section 6.2 of Form R in addition to the previously reported transfers to POTW's and other treatment and disposal facilities. Off-site transfers to energy recovery and recycling facilities are also reported in Section 8 of Form R, which was made mandatory under the PPA commencing with the 1991 reporting period. Transfers to energy recovery (215.1 million pounds) and transfers to recycling (763.2 million pounds) in 1992 again substantially exceeded the total for all previously reported offrsite transfers of 33/50 Program chemicals (142.1 million pounds). While on-site releases of Program chemicals declined by 11.2% and off-site transfers for treatment and disposal decreased by 6.1% between 1991 and 1992, transfers of the 17 target chemicals to recycling increased by more than 40%. Transfers to energy recovery, on the other hand, declined slightly (1.2%). ------- &//J 33/50 Program: Fifth Progress Update Table 2. TRI Releases and Transfers of 33/50 Program Chemicals, 1988,1990-1992. CAS Number 7 1 -43-2 56-23-5 67-66-3 75-09-2 78-93-3 108-10-1 127-18-4 108-88-3 71-55-6 79-01-6 Chemical Benzene Caibon tetrachloride Chloroform Dichloromethane Methyl ethyl ketone Methyl isobutyl ketone Tetrachloroethylene Toluene 1,1,1-Trichloroethane Trichloroethylene Xylenes Cadmium and cadmium compounds Year 92 91 90 88 92 91 90 88 92 91 90 88 92 91 90 88 92 91 90 88 92 91 90 88 92 91 90 88 92 91 90 88 92 91 90 88 92 91 90 88 92 91 90 88 92 91 90 88 Fugitive or Nonpoint Air Emissions Pounds 7.640,101 9,730.501 14,509,387 20.384,441 4 J 6.994 528.622 419.001 1,081. 552 6,017.425 7.720,653 8.388.150 7,595,976 27.495,557 31,896,963 38.001.615 49,344,483 31,107,484 34,945.620 44.852;450 39,149,720 7.814,570 8,388,210 9.850.864 13,056,204 5,198,796 6.617,995 9,312,227 16.328.800 64.986.449 75.638,113 85,965.861 . 103,150,123 56,479.078 70,669,445 84.171,441 91,654,550 15.269,203 16.833.623 18.794,419 26.076.180 29;43i;717 32,063.749 36,335.446 38.835.850 13,642 17,923 31,039 32.399 Suck or Point Air Emissions Pounds 4.744,478 7.594,244 10,759,685 11,404.198 973 .268 1,019,252 1,320,225 2,695,101 11,017,501 11,529,517 14,648.445 18,265.090 46,467.648 48.227,792 62*14,734 79395,371 59,397,157 70,452,517' 87,382.385 98,154,472 18,079,207 18,960,112 18,284,937 . 18,956.818 7,112.439 10,151.368 13.328.073 19.668.646 126.010.712 130.598,817 159.946.495 190.959.865 58.465.308 70.284.531 82.033.915 ' 86.658.241 14.305.372 ' 18.603.398 20.633.998 29,712.439 87.640.149 96,130.343 1 10,736,528 127,483,764 55.498 54.569 72,345 90.293 Surface Water Discharges Pounds 24518 26,966 25.286 46,998 2.441 2,844 4,718 15,627 654,452 764.484 1,005,860 1,132,684 221,192 98,924 194.670 348.560 153,249 139,752 88.289 87,847 96,387 167,452 55,598 762,108 10,207 7,448 21,510 33.314 84,024 105,120 201.796 197.233 13,132 22,058 16,727 95,624 8.153 12,784 14.285 13.801 46,627 62,024 49.538 212.808 1.418 4.241 3.339 4.397 . Underground Injection Pounds 355.683 824.342 689,066 825,035 45,984 42,470 31.557 98,054 50.240 65.089 89,560 36.002 1,183,867 1.317,706 850.018 1,478.833 365395 355,736 146,204- 255,962 129,100 161,600 52,221 116.650 12,780 14,000 11,012 72.250 1,573,901 1,373,957 1,432,918 1,473,666 561 2,805 1.581 1.000 466 800 805 390 219.285 139,963 105,394 144,978 1.211 1.540 1,575 2.409 Releases to Land Pounds 340,636 111.928 717.007 127,920 333 2,152 1.005 14,759 28482 22,150 57,924 68,544 79,313 118,560 21,024 157.156 241,794 166.746 50,526 166,537 194,986 130,415 24,733 31,770 9,354 23,304 1,255 82.144 708,278 179,941 371.222 731.199 76.381 174,480 62,176 187,786 20,726 62.991 12.554 21.186 1,450.687 291.621 423.198 647.739 72.443 251.107 397.523 389.729 Total Releases Pounds 13.105.816 18.287.981 26.700,431 32.788392 1,439,020 1.595,340 1,776,506 3,905,093 17,768,200 20.101.893 24.189.939 27,098,296 75,447,577 8V. 659.945 101.682,061 130,724.403 91,265,079 106,060,371 132.519,854 137,814.538 26.314,250 27,807,789 28.268.353 32,923.550 12,343.576 16.814,115 22,674,077 36.185,154 193.363.364 207.895,948 247,918,292 296,512.086 115.034,460 141,153.319 166.285.840 178,597,202 29,603.920 35,513.596 39.456,061 55.823.996 118.788.465 128,687.700 147.650.104 167.325,139 144,212 329.380 505.821 519,227 10 ------- 33/50 Program: Fifth Progress Update Table 2. CAS Number Chemical 71-43-2 Benzene 56-23-5 Carbon tetrachloride \ i 67-66-3 Chloroform 75-09-2 Dichloromethane 78-93-3 . Methyl ethyl ketone 108-10-1 Methyl isobutyl ketone 127-18-4 Tetrachloroethylene 108-88-3 Toluene 71-55-6 . 1.1.1-Trichloroethane 79-01-6 Trichloroethy lene Xylenes Cadmium and cadmium compounds Transfers Off-site Transfers, for Treatment/ Year to POTWs Disposal/OtherQ Pounds Pounds 92 418,050 3,264,626 91 615,849 1,796,369 90 633,978 2,221.463 88 1,135,172 2,295,959 92 1,054 851,343 91 621 980,274 90 42,050 ,082,188 88 5,014 ,350,011 92 553,650 ,052.533 91 803,997 ,890,042 90 802,260 .321,726 88 1,226.573 ,369,922 92 1.300.147 \ 1.901.075 91 ' 1,302,759 12,649,150 90 1,277,099 9,424,710 88 1,830.904 22,434.412 92 652,667 7.135,760 91 776,361 10.791.188 90 873,341 20.520,931 88 962,868 29.202.219 92 776,557 1.762,349 91 815,571 2.163.409 90 1,258.294 4.587.672 88 1.509,030 10.509.414 92 111,273 2.122.116 91 234,642 3.841.153 90 450.922 4.488.297 88 586.398 5.564.088 92 984,843 20.843.705 91 1.294.467 22.25 1.492 90 1,724.282 40.203.384 88 3.549.521 61.868.216 92 118.253 V032.768 91 252.057 H.I 16.701 90 169,276 i:.738.879 88 304,603 I9.:46.682 92 69.639 2.027.105 91 72,595 2.797.006 90 11,348 .3.765J59 88 85.652 6.432.740 92 1.141.806 8.058.493 91 1.594.463 20.852.168 90 1,955,258 25.003.44 J 88 4.224.213 37.860.831 92 45,815 904.297 91 8.550 1.423.902 90 13,768 1.322.369 88 21.613 1.287.068 Subtotal Pounds 3,682,676 2,412,218 2,855,441 3,431,131 852,397 980,895 1,124.238 1,355,025 1,606.183 2,694,039 2,123,986 2,596.495 13,201,222 13,951,909 10,701.809 24,265,316 7,788.427 11,567,549 21,394,272 30,165,087 2,538,906 2,978,980 5,845,966 12,018,444 2.233.389 4.075,795 4,939.219 6,150,486 21.828,548 23,545,959 41,927,666 65.417,737 5.151,021 8.368.758 12,908,155 19.551.285 2.096,744 2,869,601 3.776.707 6,518.392 9.200.299 22.446.631 26.958.703 42.085,044 950.112 1.434.452 1,336.137 1.308.681 Transfers Transfers to Energy to Recycling Recovery Pounds Pounds 420.161 2,355.003 353.207 3,675.231 NA NA NA NA 345.452 24,455 390,625 11.061 NA NA NA NA 1,417.848 765,345 2,077,870 255.288 NA NA NA NA 28.892840 4.091.11! 28.453,488 3.728,253 NA NA NA NA 25,348.083 39.200.900 27.549,459 35.495.872 NA NA NA NA 20,065.393 17.343,529 17,719,398 19.020,878 NA NA NA NA 7,688,770 729.405 10.760.043 1.263.488 NA NA NA NA 29.949.225 78,876,427 26,155,482 80.504.551 NA NA NA NA 23.082.207 3.639,456 27.607.678 3,265,506 NA NA NA NA 6.610.826 969.233 6.885.795 848.696 NA . NA NA NA 39.234.250 66.719.473 40.105.692 69.398.025 NA NA NA NA 2.047,074 3.302 2.257.041 7.460 NA NA NA NA Total Transfers Pounds 6.457.840 6.440,656 2,855.441 3,431.131 1.222.304 1.382,581 1.124.238 1.355.025 3.789.376 . 5.027.197 2. 123.936 2.596.495 46.185,173 46,133,650 10.701.809 24.265.316 72.337.410 74.612.880 21.394.772 30.165.087 39.947.828 39,719.256 5.845.966 12.018,444 10,651,564 16,099.326 4,939.219 6.150.486 130,654.200 130.205,992 41.927.666 65.417,737 31.872.684 39,241.9.42 12.908.155 . 19.551.285 9.676.803 10.604.092 3,776.707 6.518.392 11.5.154.022 131.950.348 . 26.958.703 42.085.044 3.000.488 3.698.953 1.336.137 1.308.681 11 ------- tsrf)33/50 Program: Fifth Progress Update Table 2. TRI Releases and Transfers of 33/50 Program. Chemicals, 1988,1990-1992, Continued. CAS Number Chemical Chromium and chromium compounds Cyanide compounds Lead and lead compounds Mercury and mercury compounds' Nickel and nickel compounds Total for 33/50 Chemicals Total for All Other TRI Chemicals Total for All TRI Chemicals Year 92 91 90 88 92 91 90 88 92 91 90 88 92 91 90 88 92 91 90 88 92 91 90 88 92 91 90 88 92 91 90 88 Fugitive or Nonpoint Air Emissions Pounds 540.615 433.191 571.636 625.185 146.738 125.875 240.688 657,222 615.133 556,138 911.400 857,705 10,904 11.912 14,798 17.042 575,669 396,476 389,949 422.578 253,760,075 296,575,009 352,760 ,371 409,270,010 282,920.224 320,088,140 361,108.920 420,331,345 536,680.299 616,663,149 713,869,291 829,601,355 SUck or Point Air Emissions . Pounds 447,109 541.832 574.765 716.836 3,249,962 2,014,049 1,720,330 1.702,448 1,231.793 1,309,076 1.397.583 1,820.295 4.816 8.080 a.759 8,729 288:637 324,579 317,717 291,760 439,491.054 487.804.076 585,780.919 687.984,367 844.793.863 900,621.411 .004.829.897 .165.865.879 .284.284.917 .388.423.487 .590.610.816 .853.8JOJ46 Surface Water Discharges Pounds 288.771 353,384 448,229 397.968 85.316 120.499 129.101 196,962 72.575 139,781 132.653 241.904 563 671 £09 1,656 111.215 131.031 148.294 222,067 1,874,640 2.159,463 2,540,702 4.011,558 271.030,540 241,171,861 195,590,923 307.224,861 272.905,180 243,331,324 198,131,625 311.236,419 Underground Injection Pounds 32,470 35.134 83.227 54,902 3.765,225 4.727,763 4.981,412 5,445.176 2.881 928 1.643 2,760 9 9 21 27 297,762 370.948 268.963 239,263 8.036.820 9,434.790 . 8,747,177 10,247357 717,784,054 700,802,847 745,776,317 1,333,410,310 725,820,874 710,237,637 754,523,494 1,343,657,667 Releases to Land Pounds 24.127,155 25.953.934 26.037,850 40.228,735 12.953 22.180 19.720 108.969 13,958,301 17.025,678 18,958,677 27,017,700 3,134 5.289 4.199 13,529 3,70 1,250 1.702.258 5,055.518 3,616,781 45.026.306 46.244,734 52.216,111 73,612,183 292,564.516 368,331,905 383,802,133 440.979,933 337,590,822 414.576,639 436,018,244 514.592.116 Total Releases Pounds 25,436,120 27,317,475 27.715.707 42,023.626 7,260,194 7.010,366 7,091.251 8.110,777 15,880,683 19,031,601 21,401,956 29,940,364 19,426 25,961 28.586 40.983 4.974,533 2,925,292 6,180.441 4,792,449 748,188,895 842.218,072 1,002,045,280 1,185,125,475 2,409.093,197 1531,016,164 2,691.108,190 3,667.812.328 3,157,282,092 3,373,234,236 3,693,153,470 4,852.937,803 12 ------- 33/50 Program:- Fifth Progress Update Table 2, Cont. CAS Number Chemical Chromium and chromium compounds Cyanide compounds Lead and . ' lead compounds Mercury and mercury compounds Nickel and nickel compounds Total for 33/50 Chemicals Total for All Other TRI Chemicals Total for All TRI Chemicals Transfers Off-site . Transfers for Treatment/ Year to POTWs Disposal/OtherO Pounds Pounds 92 942.267 18,610,517 91 937,233 20,178,560 90 1,116,369 35,910,150 88 2,077,204 32,107,939 92 88,027 635,872 91 121,498 878,334 . 90 119,294 1,391,542 88 1,152,828 2,719,248 92 357,956 37,584,654 91 335,240 21,759,107 90 192,520 56,627,074 88 212,697 30,906,415 92 22 238,984 91 314 152,838 90 316 213,305 88 2,141 275,017 92 249,629 12,301,000 91 386,991 9,294,712 90 315,969 14,746,059 88 903.249 16.118,794 92 7,811,655 134,327,197 91 9,553,208 141,818,405 90 10,956,344 235,568,553 88 19,789,680 281.548,975 92 372,896,708 528729,834 91 384.868,169 482.393.280 90 458,530,011 628,310.081 88 561,248,868 752.783,945 92 380.708,363 662J57.03I 91 394,421,377 624.211,685 90 469,486,355 863.878.634 88 581.038,548 1,034,332.920 Subtotal Pounds 19,552.784 21.115.793 37.026.519 34,185.143 723,899 999,832 1,510,836 3,872,076 37,942,610 22,094,347 56,819,594 31,119,112 239,006 153,152 213,621 277,158 12,550,629 9,681,703 15,062,028 17,022,043 142,138,852 151,371,613 246,524,897 301,338,655 901,126,542 867^61,449 1.086,840,092 1,314,032,813 1,043,265,394 1,018,633,062 1,333,364,989 .1,615,371,468 Transfers Transfers to Energy to Recycling 'Recovery Pounds Pounds 96,077,807 90,847 66,477.379 123.934 NA . NA NA ' NA 94.518 168.500 82,410 500 NA NA NA NA 402,632,887 60,061 220,243,568 69,357 NA NA NA NA ,31.455 1 465,489 5 NA NA NA NA 79,236.323 34,628 64,999,091 20,028 NA NA NA NA 763,195,119 215.071,676 542,583,715 217,688,133 NA NA NA NA 2,075.270,300 262.235.694 1,722,319.541 224,511,175 NA . NA . NA NA 2,838.465,419 477,307,370 2,264,903,256 442,199,308 NA NA NA NA Total Transfers Pounds 115.721.438 87.717,106 37,026.519 34.185.143 986,917 1,082,742 1.510,836 3,872.076 440,635.558 242,407,272 56,819.594 3J, 119.112 290,462 618.646 213,621 277.158 91.821,580 74.700.822 15,062.028 17.022,043 1,120,405,647 911.643,461 246,524,897 301.338.655 3.238,632,536 2,814,092,165 1,086,840.092 1.314.032.813 4.359.038.183 3,725.735.626 1.333.364,989 1.615,371,468 O "Other" indicates: For 1991 and 1992. transfers reported with no waste management codes or invalid codes. For 1988 and 1990. transfers reported with no waste management codes, invalid codes, or codes not required to be reported in 1988 and 1990 13 ------- Z-J/J 33/50 Program: Fifth Progress Update 25 Percent Reduction 20 15 10 i TRI Chemicals Less 33/50 Chemicals 133/50 Program Chemicals Only 20.4% 1988-1989 1989-1990 1990-1991 1991-1992 Figure 4. Year-to-Year Reduction Comparisons: Releases and Transfers of 33/50 Program Chemicals versus Other TRI Chemicals, 1988-1992.0 Q The amounts for recycling and energy recovery reported for 1991 and 1992 have not been included in these totals. 14 ------- 33/50 Program: Fifth Progress Update 700 Millions of Pounds 600 500 400 300 200 100 1988 a 1989 1990 Q1991 a 1992 Fugitive Stack Surface Under- Releases Air Air Water ground to Emissions Emissions Discharges Infection Land Transfer Transfer to to Treatment/ POTWs Disposal/ Other Offsite Figure 5. TRI Releases and Transfers of 33/50 Program Chemicals, by On-site Release Medium or Transfer Management Type, 1988-1992.0 Q The amounts for recycling and energy recovery reported for 1991 and I992 have not been included in these totals. 15 ------- y^Jt) 33/50 Program: Fifth Progress Update Benzene Carbon tetrachloride Chloroform Dichloromethane Methyl ethyl ketone Methyl isobutyl ketone Tetrachloroethylene Toluene 1,1,1 -Trichloroethane Trichloroethylene Xylenes Cadmium and cadmium compounds Chromium and chromium compounds Cyanide compounds Lead and lead compounds Mercury and mercury compounds Nickel and nickel compounds 1988 E31989 1990 C31991 1=11992 100 200 Millions of Pounds 300 400 Figure 6. TRI Releases and Transfers of 33/50 Program Crumtoto, by Chemical, 1988-1992.0 0 The amounts for recycling and energy recovery reported for 1991 and 1992 have not been included in these totals. 16 ------- 33/50 Program: Fifth Progress Update TRI POLLUTION PREVENTION ACT DATA FOR 33/50 PROGRAM CHEMICALS In Section 8 of Form R, which was made mandatory under the PPA starting with the 1991 reporting year, facilities report the amounts of toxic chemicals: recycled or reused in on-site and off-site processes; combusted in on-site and off-site energy recovery systems; destroyed in on-site treatment systems and amounts sent to off-site treatment facilities; released to the environment as a result of on-site operations plus the amounts shipped off-ske for disposal. Section 8 reporting items described above pertain only to chemical quantities contained in wastes that are the result of regular production-related activities. Toxic chemical quantities contained in wastes that are generated at the facility through non-routine activities, such as" spill clean-ups and catastrophic events, are reported in a separate Section 8 reporting item. Each of the items reported for production-related wastes in Section 8 is reported in aggregate, by chemical, for the reporting year (1992), the prior year (1991), and forecasted by facilities for the two successive years (1993 and 1994). Analysts will note significant discrepancies between reported off-site transfers to recycling in Sections 6 and 8 of Form R. Less significant discrepancies can also be observed in the reporting of off-site shipments to energy recovery and treatment. These discrepancies are a result of ambiguities in Form R reporting definitions and instructions. An EPA work group is currently developing revised Form R guidance to address this problem in future TRI reporting cycles. Furthermore, those who compare 1992 TRI production waste data with the figures presented in the 1991 TRI Public Data Release published report will observe a substantial decline (20%) in the amounts reported for 33/50 Program chemical production wastes and one of its components, on-site recycling. Most of this change, however, is the result of an erroneous report submitted for 1991 by one facility for on-site recycling of methyl ethyl ketone and toluene. The facility corrected the error after the 1991 data release. Accordingly, year-to-year comparisons of 33/50 Program chemical on- site recycling and total production waste amounts should be conducted using only the 1992 edition of the reporting data, which includes the corrected reporting for 1991. Management of 33/50 Program Chemicals in Wastes Tables 3 through 7 present the four years of Section 8 data reported for each 33/50 Program chemical in 1992, .by waste management activity (non-production-related wastes are reported only for 1992). Figures 7 and 8 illustrate the trends in these data, aggregated by management method and chemical, respectively. 1-7 ------- 3«/»33/50 Program: Fifth Progress Update Table 3. Quantity of 33/50 Chemicals Recycled On-slte and Off-site, 1991-1994. CAS Number Chemical 7 1 -43-2 Benzene 56-23-5 Carbon tetrachloride 67-66-3 Chloroform 75-09-2 Dichloromethane 78-93-3 Methyl ethyl ketone 1 08- 1 0- 1 Methyl isobutyl ketone 127-18-4 Tetrachloroethylene 108-88-3 Toluene 71-55-6 1.1,1-Trichloroethane 79-0 1 -6 Trichloroethy lene Xylenes Cadmium and cadmium compounds Chromium and chromium compounds Cyanide compounds Lead and lead compounds Mercury and mercury compounds Nickel and nickel compounds Subtotal On-site for 33/50 Chemicals Subtotal On-site for All Other TRI Chemicals Subtotal On-site for All TRI Chemicals CAS , Number Chemical 71-43-2 Benzene 56-23-5 Carbon tetrachloride 67-66-3. Chloroform 75-09-2 Dichloromethane 78-93-3 Methyl ethyl ketone 108-10-1 Methyl isobutyl ketone 127-18-4 Tetrachloroethylene 108-88-3 Toluene 71-55-6 1,1,1-Trichloroethane 79-01-6 Trichloroethylene Xylenes Cadmium and cadmium compounds Chromium and chromium compounds Cyanide compounds Lead and lead compounds Mercury and mercury compounds .Nickel and nickel compounds Subtotal Off-site for 33/50 Chemicals Subtotal Off-site for All Other TRI Chemicals Subtotal Off-site for All TRI Chemicals Total for 33/50 Chemicals . ' Total for All Other TRI Chemicals Total for AH TRI Chemicals Projected Data 1991 On-site Pounds 170,352,697 10,540,016 5,924,900 124,080.595 152.234,046 224,788,108 95.046,671 600.469,708 189,367,728 219.725,356 118,594,411 3,610.253 65.261,002 3423.828 918.250,111 1,073.668 47,282.050 2,950,125,148 12,902.557,239 15,852,682,387 1992 On-site Pounds 59,012,822 "16.629,476 6,353,787 121,863,677 169,763,949 223,939,338 81,782,280 627,080,929 171.223,961 225.757,972 1 19.008.434 11.810.622 63,405.578 773,581 839,102,385 1,684,398 45.430,519 . 2,784,623,708 12,997.571,180 15.782,194.888 1993 On-site Pounds 58.786.237 16,889,014 6.311.241 1 19,030,230 173.010,685 224,999,630 74,303,431 636,496,137 153,257,583 217321,421 120.496,728 4,947.572 60,784,565 706.134 883.559,075 1,612,095 50,304,683 2,803,316,461 13,872,343.524 16,675,659,985 1994 On-site Pounds 59.341,922 14.614,106 6,221,101 112.841,738 175,139,976 224,338,224 72,380,009 635,112,924 I2U9U15 208.863.392 1 19,049,200 5.297.481 57,509.521 679,761 807.828.777 1.632,295 48,821,770 2,671.263:412 14.138.586,599 16.809.850,011 Projected Data 1991 Off-site Pounds 1,418.334 390.924 2,094.019 26.539.452 24.414.975 16.663.629 11.992.876 25.308.785 26.408.474 7.212.151 33,622.912 1,860.251 97.854.574 46.631 294,606.470 60.547 80,461.579 650,956.583 2.325.855.746 2.976,812.329 3.601.081.731 15.228.412.985 18,829,494.716 1992 Off-site Pounds 487.209 344.453 1.417,917 26,109,091 26,505,126 19.724,864 10,259.945 27,395.427 23.721.150 8.109,967 36,505.254 2.013,976 110.664.314 73.104 451.653.860 71,411 89.574:344 834,631,412 2.639.263,097 3.473.894,509 3.619.255.120 1 5.636.834.277 19.256.089.397 1993 Off-site Pounds 461,747 296,821 . 1,327.711 23.818.596 24,905,724 21,476,647 8,725,950 23.418.661 14.437.157 6.782.01 1 32.905.968 1,823,702 110,148.305 72.510 294,265.107 116.688 89.792.017 654.775.322 2.518,052.255 3.172,827,577 3,458.091.783 16.390.395,779 19.848.487.562 1994 Off-site Pounds 463,574 286,821 1,323,146 19,737,318 24.635,612 21,962,040 7,948,157 18,336.201 7,073,900 5,797,334 34,641,047 1,753,478 116,031,611 70,958 291,022,932 107,563 89,435,685 640,627,377 2,814.027.599 3.454,654.976 3.311,890.789 16.952.614.198 20.264,504.987 18 ------- 33/50 Program: Fifth Progress Update Table 4. Quantity of 33/50 Chemicals Used for Energy Recovery On-site and Off-site, 1991-1994. CAS Number Chemical 71-43-2 Benzene 56-23-5 Carbon tetrachloride 67-66-3 Chloroform 75-09-2 Dichloromethane 78-93-3 Methyl ethyl ketone 108-10-1 Methyl isobutyl ketone 127-18-4 Tetrachloroethylene 108-88-3 Toluene 71-55-6 1,1,1-Trichloroethane 79-0 1 -6 Trichloroethy lene Xylenes Cadmium and cadmium compounds Chromium and chromium compounds Cyanide compounds Lead and lead compounds Mercury and mercury compounds Nickel and nickel compounds Subtotal On-site for 33/50 Chemicals Subtotal On-site for All Other TRI Chemicals Subtotal On-site for All TRI Chemicals CAS Number Chemical 71-43-2 Benzene 56-23-5 Carbon tetrachloride 67-66-3 Chloroform 75-09-2 Dichloromethane 78-93-3 Methyl ethyl ketone 108-10-1 Methyl isobutyl ketone 1 27- 1 8-4 Tetrachloroethylene 108-88-3 Toluene 71-55-6 1,1,1-Trichloroethane 79-01-6 Trichloroethylene Xylenes Cadmium, and cadmium compounds Chromium and chromium compounds Cyanide compounds Lead and lead compounds Mercury and mercury compounds Nickel and nickel compounds Subtotal Off-site for 33/50 Chemicals Subtotal Off-site for All Other TRI Chemicals Subtotal Off-site for All TRI Chemicals Total for 33/50 Chemicals Total for All Other TRI Chemicals Total for All TRI Chemicals Projected Data 1991 On-site Pounds 33,015,755 4.421,868 5,495,474 10,662,551 87,985,435 39,271,740 5,507,721 254,531,730 5.422,186 2,248,000 218,121,061 0 8,331 22,457,509 3,500 0 0 689,152.861 2,153,305.078 2,842,457,939 1992 On-site Pounds 36,703,579 4,889,374 6,471,447 11,832,816 84,226,588 51,018,601 9,655,330 255,986,447 6,457.400 1,421,546 222,759,973 0 9,410 23.649,069 4,250 0 0 715,085,830 2,226,136,283 2,941,222,113 1993 On-site Pounds ' 22,297,708 4,587,378 6,912,839 12,539,968 93,355,448 46.475,389 9,142,000 285,761,516 6,575,250 2,457,611 253,852,372 0 10,000 22,798,386 4,650 0 0 766,770,515 2,142,536,121 2,909,306,636 1994 On-site Pounds 23.051,244 4,810.854 6,891,840 13,146,768 105.537,394 53,896,285 10,086.346 335.528,420 7,690,000 2,622,311 304,877,886 0 10,000 22.981,579 5,250 0 0 891,136.171 2,200.548,200 3,091,684.371 Projected Data 1991 Off-site Pounds 4,621,312 9,955 713,071 3,619,866 32,888,025 13.510.417 565,416 75.285,746 3,107,273 929.245 61.739.897 6.525 170,499 24 2.535.181 0 19.084 199.721.536 380.988.735 580,710.271 888,874.397 2,534.293.813 3.423.168,210 1992 Off-site Pounds 4,347,690 6,451 565,883 3,247,710 39,688,668 17,643,369 560,816 82;04 1,437 3,060,231 884.498 66.458.815 3,193 102,216 168,614 3,050.765 0 20.226 221,850,582 508:104.018 729,954,600 936,936.412 2,734.240,301 3,671,176,713 1993 Off-site Pounds 4,301,407 4.048 510,411 2,781,527 38,293,592 17.636.861 577.256 72.241.814 1,843,474 921.898 61,338.567 2.154 78.388 169.815 49.456 0 22.411 200,773.079 498,698.829 699,47 i. 908 967,543.594 2.641.234.950 3.608,778.544 1994 Off-site Pounds . 4,150.444 3,048 445,146 2.909,892 36,374,762 18.251.623 559,848 69.322.212 1 ,023,000 928.313 57.761,072 1,104 76,803 169.815 49,3*90 0 ' 24.774 192.051,246 499.782.921 691,834,167 1.083.187.417 2.700,331.121 3.783.518.538 19 ------- ^fJ/J 33/50 Program: Fifth Progress Update Table 5. Quantity of 33/50 Chemicals Treated On-slte and Off-site, 1991-1994. CAS Number Chemical 7 1 -43-2 Benzene 56-23-5 Carbon tetrachloride 67-66-3 Chloroform 75-09-2 Dichloromethane 78-93-3 Methyl ethyl ketone 1 08-10- 1 Methyl isobutyl ketone 127-18-4 Tetrachloroethylene 108-88-3 Toluene 71-55-6 1,1.1-Trichloroethane 79-01-6 Trichloroethylene Xylenes Cadmium and cadmium compounds Chromium and chromium compounds Cyanide compounds Lead and lead compounds Mercury and mercury compounds Nickel and nickel compounds Subtotal On-site for 33/50 Chemicals Subtotal On-site for All Other TRI Chemicals Subtotal On-site for" All TRI Chemicals CAS Number Chemical 71-43-2 Benzene 56-23-5 Carbon tetrachloride 67-66-3 Chloroform 75-09-2 Dichloromethane 78-93-3 Methyl ethyl ketone 108-10-1 Methyl isobutyl ketone 127-18-4 Tetrachloroethylene 108-88-3 Toluene 71-55-6 l.U-Trichloroethane 79-01-6 Trichloroethylene Xylenes Cadmium and cadmium compounds Chromium and chromium compounds Cyanide compounds Lead and lead compounds Mercury and mercury compounds Nickel and nickel compounds Subtotal Off-site for 33/50 Chemicals Subtotal Off-site for All Other TRI Chemicals Subtotal Off-site for All TRI Chemicals Total for 33/50 Chemicals Total for All Other TRI Chemicals Total for All TRI Chemicals Projected Data 1991 On-site Pounds 33.264,317 15.315,779 23,239,932 32,784,253 45.628,868 10,455,419 14.093J20 116,150,620 1,513,388 3.553,915 41,461,510 523,743 34,881,945 18,943,383 36,854,777 35.303 1,847,413 430,547,885' 9,437,599,018 9,868,146,903 1992 On-site Pounds 29,725,777 15,007,086 21,854,747 35,365,596 50,463,297 10,747,535 15,421,358 125.358,145 1,653,692 5,675,129 44,637,186 645,925 55.866,063 19,989,134 36.241,003 31,042 2,969,189 471,651,904 9,855,097,590 10J26.749.494 1993 On-slte Pounds 28,315.408 15,551,212 21,819,606 33.322,409 49,836,026 11,336,684 14,722,794 135,541,841 1,748,516 9,364,672 44,365,735 468,881 60,942,244 20.173,491 37,333.322 31.210 2,456,848 487,330.899 9.696,849,334 10,184,180,233 1994 On-site Pounds 29.610,573 14,727,641 21,438,887 27,797,042 55.945,338 10,612,472 15,509.522 133,049,992 2.186,676 10.345,592 45,676.574 436.158 60,860.651 20.641,658 39.046,357 31.300 2,370,361 490,286.794 9,607,372,010 10,097,658,804 Projected Data 1991 Off-site Pounds 2,198,932 820.033 2,082,474 9.205.487 6,685,883 2,184.621 3.097,783 14,025.994 4,875.376 1,564.117 11.028.479 313.879 4,183,628 463,621 5,071,645 55,362 l',908,749 69,766,063 610,602.035 680,368,098 500,313.948 10.048.201,053 10.548,515.001 1992 Off-site Pounds 1,434,236 833.039 1.612,837 12,445,135 6,274,738 2,049,489 1,963,634 18.618.495 . 4.310,414 1.881.112 9.600,124 486.314 4.716,909 464,810 5,206,963 23,165 2,616,341 74.537,755 603.836,095 678,373.850 546,189.659 10.458,933.685 11,005,123,344 1993 Off-site Pounds -1.227,132 901.559 1,746,847 13,368,381 5,817,366 1,793,918 1.689,040 17,750.157 3,164,624 1,516.461 8,802,461 438,721 4,266,774 328,019 5,124,571 19.802 2,195,918 70.151,751 557,113.522 627,265,273 557.482.650 10.253,962,856 10,811.445.506 1994 Off-site Pounds 1,224,595 1.205,208 1.597,194 13,393.559 5,371.211 1.704,922 1,769,285 14.243,401 1,938,091 1,313.148 7,941,810 448.567 3,582.183 303.461 6,085.877 17.702 2,043,479 64,183,693 534.432.147 598,615,840 554,470,487 10.141.804.157 10,696.274.644 20 ------- 33/50 Program: Fifth Progress Update \SJ-^, Table 6. Quantity of 33/50 Chemicals Released, 1991-1994.Q CAS Number Chemical 71-43-2 Benzene 56-23-5 Carbon tetrachloride 67-66-3 Chloroform 75-09-2 Dichloromethane 78-93-3 Methyl ethyl ketone 108-10-1 Methyl isobutyl ketone 127-18-4 Tetrachloroethylene 108-88-3 Toluene 71-55-6 1,1,1-Trichloroethane 79-01-6 Trichloroethylene Xylenes Cadmium and cadmium compounds Chromium and chromium compounds Cyanide compounds Lead and lead compounds Mercury and mercury compounds Nickel and nickel compounds Total Released On-site/Disposed of Off-site.for 33/50 Chemicals Total Released On-site/Disposed of Off-site for All Other TRI Chemicals Total Released On-site/Disposed of Off-site for All TRI Chemicals Projected Data 1991 Quantity Released ' Pounds 17,951,313 1.492,508 20,484,275 79.759,180 100,294,177 25,953,178 15,321,406 193,808,129 125,928,847 31,623,552 119,925,131 1,066,297 40,430,313 6.989,038 34,425,360 81.599 11.191,734 826.726,037 2,689,059.113 3,515.785.150 1992 Quantity Released Pounds 13,390,673 1,426,570 17,802,805 75,729.079 88,491,478 25,840,592 12,552,614 186,681,857 112,587,880 28,162,324 116,193,398 621,839 41,140,750 7,365,187 32,880,181 234,050 10,345,041 771,446,318 2,629,939,852 3,401,386,170 1993 Quantity Released Pounds 11,766,248 1.221,711 15,711,525 64,886.747 78,652.309 23.957,680 9,613.732 158,230,484 71,383,366 24,232,164 112,585.040 1,368,535 ' 40,874,361 7.157,795 31,992,682 95,850 11,490.456' 665,220,685 2,511,974,098 3,177.194,783 - 1994 Quantity Released Pounds 10,814,320 944,923 13,663,473 53,606,274 71,944,001 21,673,572 7,375,482 147,254,594 40,271,208 18,955,105 106,475.141 1,145,824 42,344,836 7,160,461 30,609,120 87,421 11,293.953 585,619,708 2,130,493,655 2,716,113,363 "Quantity Released" in Section 8 of Form R includes amounts released to the environment on-site and amounts sent off-site for disposal. 21 ------- ^sy/J 33/50 Program: Fifth Progress Update Table 7. Total Quantity of 33/50 Chemicals in Wastes, 1991-1994.Q CAS Number Chemical 7 1 -43-2 Benzene 56-23-5 Carbon tetrachloride 67-66-3 Chloroform 75-09-2 Dichloromethane 78-93-3 Methyl ethyl ketone 108-10-1 Methyl isobutyl ketone 127-18-4 Tetrachloroethylene 108-88-3 Toluene 71-55-6 1,1,1-Trichloroethane 79-01-6 Trichloroethylene Xylenes Cadmium and cadmium compounds . Chromium and chromium compounds Cyanide compounds Lead and lead compounds Mercury and mercury compounds Nickel and nickel compounds Total for 33/50 Chemicals Total for AH Other TRI Chemicals Total for AH TRI Chemicals 1991 Total Production Related Wastes Pounds 262.822,660 32.991.083 60,034,145 286.651,384 450,131,409 332,827,112 145.625,193 1,279,580,712 356.623,272 266,856.336 604.493,401 7,380,948 < 242,790,292 52,424.034 1,291.747,044 1,306,479 142,710,609 5,816,996,113 30,499,966,964 36,316.963.077 1992 Total Production Related Wastes Pounds 145,101.986 39,136.449 56.079.423 286.593,104 465,413.844 350,963,788 132,195.977 1,323.162.737 323.014,728 271,892,548 615,163,184 15.581.869 275,905,240 52.483,499 1,368,139,407 2,044,066 150,955.660 5,873.827.509 31,459.948.115 37,333.775.624 Projected Data 1993 Total Production Related Wastes Pounds 127,155,887 39.451,743 54,340,180 269,747.858 463,871.150 347,676.809 118.774.203 1,329,440.610 252,409,970 263.096,238 634346.871 9,049.565 277,104,637 51.406,150 1.252,328,863 1,875,645 156,262,333 5,648.338,712 31,797,567,683 37.445.906,395 1994 Total Production Related Wastes Pounds 128.656.672 36.592.601 51.580.787 243,432,591 474,948,294 352,439,138 115,628.649 1.352,847.744 181,774,090 248.825,195 676.422,724 9.082,612 280,415,605 52,007,693 1,174,647,703 1.876,281 153,990,022 5,535.168.401 31,925,243.131 37.460,411.532 1992 Non-Production Related Wastes Pounds 122.584 83.930 46.723 56.850 121.088 27.958 237,639 479,129 103,973 71.831 688.403 2,435 1,460,995 1,518 1.348,824 344 2,180,068 7,034,292 26,935,531 33,969,823 "Total Production Related Wastes" refers to wastes associated with routine production processes and is the sum of the amounts recycled on- and off-site, used for energy recovery on- and off-site, treated on- and off-site, and released., "Non-Production Related Wastes" refers to the quantity released to the environment as a result of remedial actions, catastrophic events, or one- time events not associated with production processes. 22 ------- 33/50 Program: Fifth Progress Update 6000 Millions of Pounds 5000 4000 3000 2000 1000 1991 01992 1993(Projected) ^1994(Prdjected) Recycled Recycled Energy Energy Treated Treated Released Total On-site Off-site Recovery Recovery On-site Off-site On-site Production- On-site Off-site . Disposed Related Off-site Wastes Figure 7. TRI Data Collected under the Pollution Prevention Act for 33/50 Program Chemicals, by Management Type, 1991-1994. 23 ------- ^J/J 33/50 Program: Fifth Progress Update Benzene Carbon tetrachloride Chloroform Dichloromethane Methyl ethyl ketone Methyl isobutyl ketone Tetrachloroethylehe Toluene 1,1,1-Trichloroethane Trichloroethyiene Xylenes Cadmium and cadmium compounds Chromium and chromium compounds Cyanides compounds Lead and lead compounds Mercury and mercury compounds Nickel and nickel compounds 1991 E31992 1993 (Projected) ^1994 (Projected) V//^/^/j^^^///^//////////////^^^/^^^ ~ SSS55SSSSSSiSSSSSSSSS«Si^^ SK8l%8i8iS8l!8l888i88i^^ 0 200 400 600 800 1000 1200 1400 Millions of Pounds Figure B. Total Production-Related Wastes for 33/50 Program Chemicals, by Chemical, 1991-1994. 24 ------- 33/50 Program: Fifth Progress Update 33/50 Program chemical production-related wastes increased slightly (1%) between 1991 and 1992, less than the increase observed for other TRI chemicals (3.2%). However, facilities are projecting decreases in production waste for 33/50 Program chemicals in 1993 (-3.8%) and again between 1993 and 1994 (-2%). Production wastes for other TRI chemicals are projected to continue to increase through 1994, though only slightly (1.5%). Facilities owned by 33/50 Program participating companies reported a 3% increase in production-related waste for the Program's 17 target chemicals in the last year. Interestingly, production wastes for Program chemicals generated by non-participants actually declined by a similar amount. Participating companies, however, are projecting nearly a 12% reduction in 33/50 Program chemical production waste over the next two years, while non-participating companies are projecting a 3% increase. SOURCE REDUCTION REPORTING FOR 33/50 PROGRAM CHEMICALS Facilities are also required to report in Section 8 of Form R any source reduction efforts that were directed toward TRI chemicals during the reporting year and the methods they employed in identifying source reduction opportunities. Source Reduction Activities Table 8 summarizes facilities' reporting of source reduction activities for each of the 17 33/50 Program chemicals. As a group and individually, 33/50 Program chemicals evidenced higher rates and levels of source reduction activity reporting than for. other TRI chemicals. Of the more than 20,000 Form Rs reporting that a source reduction activity was implemented during 1992, nearly 40% (8,049) were for the 17 33/50 Program chemicals, e\en though Program chemicals account for only 30% of total TRI Form Rs. One third of the Form Rs for 33/50 Program chemicals reported the occurrence of source reduction, compared to slightly more than one-fifth of the forms for other TRI chemicals. Individual 33/50 Program chemicals had some of the highest rates of reporting on source reduction. The three TRI chemicals with the greatest number of Form Rs reporting source reduction are 33/50 Program chemicals (1,1,1-trichloroethane. toluene, and xylenes (mixed isomers)). The high ranking for 33/50 Program chemicals is partially due to the fact that they rank among the highest TRI chemicals in total number of Form Rs submitted, but they also evidenced some of the highest percentages of Form R submissions indicating source reduction. Fourteen 33/50 Program chemicals are among the top 35 TRI chemicals for numbers of forms reporting source reduction. Of these, organic chemicals generally evidenced higher percent- ages of Form Rs reporting source reduction than did the metals, ranging from 30% to 47% for the nine organic chemicals with the largest number of source reduction reportsT 25 ------- ^l/j 33/50 Program: Fifth Progress Update 35? Table 8. Number of TRI Forms Reporting Source Reduction, by Source Reduction Category, by Chemical, 1992. CAS Number 71-43-2 56-23-5 67-66-3 75-09-2 78-93-3 108-10-1 127-18-4 108-88-3 71-55-6 79-01-6 Chemical Benzene Carbon tetrachloride Chloroform Dichloro me thane Methyl ethyl ketone Methyl isobutyl ketone TetracKloroethylene Toluene 1,1.1 -Trichloroethane Trichloroethylene Xylenes Cadmium and cadmium compounds Chromium and chromium compounds Cyanide compounds Lead and lead compounds Mercury and mercury compounds Nickel and nickel compounds Total for 33/50 Chemicals Total for All Other TRI Chemicals Total for All TRI Chemicals Number of TRI Forms 472 90 181 1,114 2,447 1.014 504 3,689 3.131 663 3.573 18S 2.956 294 1.651 37 2.309 24.310 56.706 81.016 Forms Reporting Source Reduction Activities Number 154 27 62 419 907 360 189 1.430 ' 1,477 248 1,305 64 560 86 443 8 348 8.087 12,421 20.508 Percent of All Forms 32.6 30.0 34.3 37.6 37.1 35.5 37.5 38.8 47.2 37.4 36.5 34.6 18.9 29.3 26.8 21.6 15.1 33.3 21.9 25.3 Table 9. Methods Used to Identify Source Reduction Activities, by Chemical, 1992. CAS Number 7 1 -43-2 " 56-23-5 67-66-3 75-09-2 78-93-3 108-10-1 1 27- 18-4 108-88-3 71-55-6 79-01-6 Total for Chemical Benzene Carbon tetrachloride Chloroform Dichloromethane Methyl ethyl ketone Methyl isobutyl ketone Tetrachloroethylene Toluene 1,1.1 -Trichloroethane Trichloroethylene Xylenes Cadmium and cadmium compounds Chromium and chromium compounds Cyanide compounds Lead and lead compounds Mercury and mercury compounds Nickel and nickel compounds 33/50 Chemicals Total for All Other TRI Chemicals Total for All TRI Chemicals Number of Forms Reporting Source Reduction Activities 154 27 62 419 907 360 189 1.430 1.477 248 1.305 64 560 86 443 . 8 348 8,087 12.421 20.508 PoUutfMI OppWtM IntenMl 72 15 T^ 145 341 150 19 527 606 114 492 25 220 43 173 3 132 3.169 4.891 8.060 Pi C VCUQOQ tty Audit External It .rift 0 16 38 14 6 M 7<> . 12 \\ \ 24 j 27 2 n %t 46) »2« Materials Balance Audit 13 5 7 66 144 53 28 187 173 37 159 - '8 81 10 50 0 54 1.075 1.554 2.629 Participative Team Management 52 ' 10 30 181 422 178 87 633 681 108 556 29 . 268 34 217 4 191 3.681 5,761 9.442 Employee Recommendation Informal 16 5 7 84 183 72 32 250 223 51 258 12 117 15 96 I 75 1,497 2,336 3.833 Formal Program 22 4 5 39 106 46 17 152 200 26 134 8 58 9 41 4 36 907 1,310 2,217 26 ------- 33/50 Program: Fifth Progress Update WftSg} Table 8. Chemical Benzene Carbon tetrachloride Chloroform Dichloromc thane Methyl ethyl ketone Methyl isobutyl ketone Tetrachloroethylene Toluene 1,1,1-Trichloroethane Trichloroethylene Xylenes Cadmium and cadmium compounds Chromium and chromium compounds Cyanide compounds Lead and lead compounds Mercury and mercury compounds Nickel and nickel compounds Total for 33/5*0 Chemicals Total for All Other TRI Chemicals Total for All TRI Chemicals Category of Source Reduction Activity (number of forms reporting) Good Operating Practices 52 15 ii 167 424 170 113 590 554 118 538 26 280 29 188 ' 2 188 3,465 5.892 9,357 Inventory Control 6 0 2 28 177 61 14 210 100 13 194 4 83 6 63 0 57 1,018 1,455 2,473- Spill and Leak Prevention 126 10 8 103 159 72 51 320 139 38 336 13 128 17 118 0 81 1.719 4.238 5.957 Raw Material Modlfi. cations 8 3 24 118 226 78 27 397 363 16 298 23 120 13 135 1 31 1.881 1,979 3,860 Process Modifi- cations 88 14 41 126 274 139 44 446 240 45 409 25 217 58 184 10 163 2,523 5,047 7,570 Cleaning and Degreasing 2 0 0 110 128 39 71 148 777 146 114 5 40 13 8 0 33 1,634 1,181 2,815 Surface Preparation and Finishing 3 0 0 15 303 135 5 429 130 7 430 . 5 30 2 10 0 10 1,514 794 2,308 Product Modifi- cations 7 0 1 49 95 41 \4 176 149 16 156 _ 17 71 2 70 0 36 900 953 1.853 Table 9. Chemical Benzene Carbon tetrachloride Chloroform Dichloromethane Methyl ethyl ketone Methyl isobutyl ketone Tetrachloroethylene Toluene 1,1.1 -Trichloroethane Trichloroethylene Xylenes Cadmium and cadmium compounds Chromium and chromium compounds Cyanide compounds Lead and lead compounds Mercury and mercury compounds Nickel and nickel compounds Total for 33/50 Chemicals Total for All Other TRI Chemicals Total for All TRI Chemicals State Program 0 0 0 4 14 6 4 18 24 8 15 0 4 0 2 0 2 101 127 228 Federal Prograai 1 0 0 t 1 2 o 3 15 0 2 0 -= 0 - o 0 0 9' ""' o- 26 28 54 Trade/ Industry Program 9 0 10 14 50 25 20 89 109 12 77 3 33 9 JO. 0 22 512 630 1.142 Vendor Assistance 21 2 5 98 289 104 48 479 495 54 455 15 124 22 77 1 55 2,344 2,452 4,796 Other 57 4 15 101 156 59 34 . 287 219 40 263 17 99 14 113 1 68 1.547 2,503 , 4.050 Number of Forms . 274 45 101 750 1,744 709 365 2,689 2,824 462 2,462 122 1.028 158 826 16 647 15.222 22.057 37.279 ' Percent of Total Forms 0.7 O.I 0.3 2.0 4.7 1.9 1.0 7.2 7.6 1.2 6.6 0.3 2.8 0.4 2.2 0.0 1.7 40.8 59.2 1000 27 ------- ^sy/J 33/50 Program: Fifth Progress Update Facilities described the type of source reduction activity which they implemented for each chemical (see Table 8). 33/50 Program chemicals as a group did not differ significantly from other TRI chemicals in the types of activities employed. Improvement in facility operating practices is the most common approach. Methods Used to Identify Source Reduction.Opportunities Table 9 summarizes facilities' reporting of source reduction activity identification methods for each of the 17 33/50 Program chemicals. Here again, facilities did not seem to treat Program chemicals differently than other TRI chemicals in their search for source reduction opportunities, although the data do show a somewhat greater reliance on assistance from federal programs, industry associations, and vendors in the case of 33/50 Program chemicals compared to other TRI chemicals. Facilities continue to report little reliance on state and Federal programs for assistance in their source reduction endeavors. Interestingly, however, the number of pollution prevention audits conducted by external parties increased while facilities' reliance on state and federal programs decreased significantly for 33/50 Program chemicals between 1991 and 1992. Facilities' heavy reliance on internal resources suggests that familiarity with facility-specific conditions is critical to successful identification of source reduction opportunities. This may also explain the 10% increase in facilities'use of employee's recommendations between 1991 and 1992. LOOKING TO THE FUTURE: AN AGENDA FOR ACTION The 33/50 Program faces an ambitious agenda in the coming years: Efforts to expand company participation will continue with initial invitations to be offered to more than 1,000 new companies. Industry trade associations are being asked to assist EPA in convincing smaller companies to participate. Case studies of companies' pollution reduction initiatives under the 33/50 Program are being prepared and will be made available t6 the public. The 33/50 Program will co-sponsor a national conference showcasing the accomplishments of voluntary pollution prevention programs and their company and community partners. The conference, Promoting Pollution Prevention by Voluntary Initiatives, will be held June 1-3, 1994, in Colonial Williamsburg, Virginia. A formal 33/50 Program evaluation has been initiated to assess the Program's success. The evaluation is being conducted under a cooperative agreement with INFORM, a citizen environmental advocacy organization. Preliminary results will be made public at the conference described above. Follow-up reports will be issued at least annually. 28 ------- 33/50 Program: Fifth Progress Update FOR MORE INFORMATION Anyone interested in obtaining additional information from the 33/50 Program can do so by calling EPA's TSCA Assistance Hotline at (202) 554-1404 Monday through Friday between 8:30 a.m. and 5:00 p.m. EST. Or contact us directly* at EPA headquarters at (202) 260-6907 or by directing letters to Mail Code 7408, Office of Pollution Prevention and Toxics, U.S. EPA, 401 M Street, SW, Washington, DC 20460. Written communications from companies are maintained in a publicly available 33/50 Program Administrative Record. Copies of company communications and computer-generated lists of participating companies are available upon request. Information about the 33/50 Program can also be obtained from 33/50 Program Coordinators in EPA's ten Regional Offices: US EPA - Region I (MS: ATR) 1 Congress Street Boston, MA 02203 PHONE: (617)565-3230 FAX: (617) 565-4939 US EPA - Region H (MS: 105) 2890 Woodbridge Avenue, Bldg. 10 Edison, NJ 08837 PHONE: (908)906-6815 FAX: (908) 321-6788 US EPA - Region m (MS: 3AT01) 841 Chestnut Bldg. Philadelphia, PA 19107 PHONE: (215)597-9302 FAX: (215)580-2011 US EPA - Region IV 345 Courtland Street, NE Atlanta, GA 30365 PHONE: (404)347-1033 FAX: (404)347-1681 US EPA - Region V (MS: SP-14J) 77 W. Jackson Blvd. Chicago, IL 60604 PHONE: (312)886-1331 FAX: (312)353-4342 US EPA - Region VI (MS: 6T-PT) 1445 Ross Avenue Dallas, TX 75202 PHONE: (214)655-7582 FAX: (214)655-2164 US EPA - Region VH (MS: ARTX) 726 Minnesota Avenue Kansas City, KS 66101 PHONE: (913)551-7600 FAX: (913)551-7065 US EPA - Region VIII (MS: 8ART-AP) 999 - 18th Street, Suite 600 Denver, CO 80202-2405 PHONE: (303)294-7684 FAX: (303)293-1229 US EPA - Region IX (MS: A-4-3) 75 Hawthorne Street San Francisco, CA 94105 PHONEf ~ (415) 744-1069 FAX: "(415)744-1073 US EPA - Region X (MS: AT-083) 1200 - 6th Avenue Seattle, W A 98101 PHONE: (206)5.53-4762 FAX: (206) 553-8338 29 ------- |