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                                          VOLUME I
                                    TABLE OF CONTENTS
Water Quality Based Control of Toxics in NPPES Permits
John Cannell, USEPA
SESSION 1 - TOXICITY REDUCTION

Toxicity Identification Evaluations	  1-1
       Phase I - Toxicity Characterization Procedures	  1-3
       Phase II - Toxicity Identification Procedures  	  1-15
       Phase III - Toxicity Confirmation Procedures	  1-25
       Facilities,  Equipment, and Laboratory Requirements	  1-39
Donald Mount, USEPA
TRE Industrial Protocol - Case Examples  	  1-48
       Metal Finishing Industry	  1-51
       Government Arsenal 	  1-57
       Chemical Industry Treatment Facility	  1-60
       Multipurpose Spcialty Chemical Plant	  1-66
William Clement and G. Mick DeGraeve, Battelle
TRE Municipal Protocol - Case Examples	  1-70
       Patapsco Waste Water Treatment Plant  	  1-87
       Mount Airy, North Carolina	  1-105
       Falling Creek Wastewater Treatment Plant	  1-108
Fred Bishof, USEPA and John Bolts, Engineering Science and Richard Dobbs, USEPA


Treaiability Database  	  1-124
Glen Shaul, USEPA, Richard Osantowski and Stephanie Hansen, Radian Corp.


SESSION II - SPECIFIC TOXICANTS CONTROL

Categorical Pretreatment and Local Limits	  II-l
Steve Bugbee, John Cannell, and Claudia O'Brien, USEPA


Toxicily Reduction in Industrial Effluents  	  11-17
       "Metals Distributions in Activated Sludge Systems"
       from the Journal Pollution Control  Federation  	  11-39
James W. Patterson, Patterson & Schafer

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WATER QUALITY BASED CONTROL OF TOXICS IN NPPES PERMITS
                             John Cannell, USEPA
                     -1-

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Water Quality Based Control of Toxics in NPPES Permits
  John Cannell

 I.     Recent Developments

II.     Revisions to TSD

       A.   Surface  Water Toxics Control Program
            Activities Conducted Under 304(1)
       B.   Individual  Control Strategies

III.    304(1) Changes  to 40  CFR 122.44

       A.   Section  122.44(d)(l)(i)
       B.   Section  122.44(d)(l)(ii)
       C.   Section  122.44(d)(l)(iii)
       D.   Section  122.44(d)(l)(iv)
       E.   Section  122.44(d)(l)(v)
       F.   Section  122.44(d)(l)(vi)
                                                -2-

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RECENT DEVELOPMENTS
  WATER QUALITY ACT OF 1987
        - SLUDGE
        - STORMWATER
        - 304(L)
  COMBINED SEWER OVERFLOWS
  REVISIONS TO THE TSD
  DOMESTIC SEWAGE STUDY REGULATIONS
REVISIONS TO  THE  TSD
 SCHEDULE:
   • REGIONAL REVIEW  (END 10/10/89)
   • WILLIAM9BURG GROUP REVIEW
       -States     -Interest Groups
        -Industry   -Environmental Groups
   •FEDERAL REGISTER ANNOUNCEMENT
   • BLUE RIBBON PANEL REVIEW
   • FINAL DOCUMENT
 FINAL DOCUMENT AVAILABLE SUMMER '90
               -3-

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REVISIONS TO  THE TSD
MAJOR CHANGES:
 CHAPTER 1: New documentation
            Correlations

 CHAPTER 2: Acceptable ambient concentrations
             Legal basis for AACs

 CHAPTER 3: Streamlined procedures
            Screening
            Bioconcentration
REVISIONS TO THE TSD
MAJOR CHANGES:
   CHAPTER 4:  Mixing Zones
               Bioconcentration

   CHAPTER 5:  More user-friendly!
   CHAPTER 6:  Permitting and Enforcement
                 Principles
               -4-

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                  Surface Water Toxics Control Program
                    Activities Conducted Under §304(1)
Ul
I
                Develop
                technical
               agreements
                 EPA
                Guidance
                on §304(1)
 Develop
Preliminary
 lists of
 (A) (I)
 (A) (II)
 (B)
           Report In State
           830S(b)l
                                                      Update
Submit final
  lists of
  waters,
 sources,
 and ICS's
                                 Develop Water
                                Quality Assessment
                                Plan (as necessary)
                         Develop controls under
                        existing CWA authorities for
                         (A) (I) and (A) (ID waters
                            I
                        IMs or ICS's
$304(1) (I) (D)
 n aia^gaMli^ IMK
 controls m
 place water
                   Opportunity for State
                       to correct
                    deficient submfttal

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           Interrelationship of Waters Listed Under
             Section 304(1) of the Clean Water Act
  MINI LIST
    (AKD:
Control actions
include use of
all existing
CWA
authorities for
toxic pollutants.
  LONG LIST
Control actions
include use of
all existing
CWA
authorities for
all pollutants
and all waters.
 SHORT LIST
     (B):

Control actions
require
Individual
Control
Strategies.
                                   -6-

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304(1)

    "LONG LIST'

         - 17.576 waters listed

         - Range 0 to 1745. average 304

          • Most east of Mississippi River

    "MINI LIST1

          • Few waters listed

    "SHORT LIST1

          - 595 waters listed
304(1)

  "C LIST1

   • 879 POINT SOURCES

     o 625 INDUSTRIALS

          -  134 METAL FINISHING
          -  94 PULP ft PAPER
          -  55 NATURAL GAS
          -  22 ORGANIC CHEMICAL
          -  21 PETROLEUM REFINING

     o 240 MUNICIPALS

     0 14  FEDERAL FACILITIES


   • ICSs REQUIRED
          Individual Control Strategies

  • All known water quality probtem waters impaired by
    §307(a) toxics due entirely/substantially to point source
    discharges require an ICS (Snort List)

  • An ICS is a NPDES permit plus documentation (le.,
    TMDLs/WLAs and other rationale)

  • An ICS is to produ(» a reduction in the discharge of
    §307(a) toxic pollutants and achieve State WQ standards
    within 3 years

  • Effluent toxicants, ammonia, and chlorine must also be
    controlled by permits under other CWA authorities
                       -7-

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304(l)-Changes to 40 CFR 122.44
 SUBSECTION (d) - WATER QUALITY
 STANDARDS AND STATE REQUIREMENTS

    • WATER QUALITY-BASED PERMIT LIMITS
    FOR SPECIFIC TOXICANTS

    - WHOLE EFFLUENT TOXICITY LIMITS
    WHERE NECESSARY TO ACHIEVE
    STATE WATER QUALITY STANDARDS
  Section  122.44(d)(l)(i)
    ALL POLLUTANTS THAT CAUSE.
    HAVE THE REASONABLE POTENTIAL
    TO CAUSE OR CONTRIBUTE TO AN
    EXCURSION ABOVE A WATER QUALITY
    STANDARD MUST BE CONTROLLED

      - Includes narrative and numerical
      criteria

      - Reflects EPA's approach  to water
      quality-based permitting
  Section  122.44(d)(l)(ii)

    STATES MUST USE VALID PROCEDURES
    TO DETERMINE WHETHER A DISCHARGE
    CAUSES. HAS THE REASONABLE
    POTENTIAL TO CAUSE, OR CONTRIBUTES
    TO AN EXCURSION

    ACCOUNT FOR:

         - existing controls
         - variability
         - species sensitivity
         - dilution (where allowed)
               -8-

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Section 122.44(d)(l)(iii)
   NPDBS PERMITS MUST INCLUDE
   EFFLUENT LIMITATIONS FOR EVERT
   POLLUTANT THAT CAUSES, HAS THE
   REASONABLE POTENTIAL TO CAUSE
   OR CONTRIBUTES TO AN EXCURSION
   ABOVE A NUMERIC WATER QUALITY
   CRITERION
Section  122.44(d)(l)(iv)
   NPDES PERMITS MUST INCLUDE WHOLE
   EFFLUENT TOXICITY LIMITATIONS
   WHEN A DISCHARGE CAUSES, HAS THE
   REASONABLE POTENTIAL TO CAUSE,
   OR CONTRIBUTES TO AN EXCURSION
   ABOVE A STATE NUMERIC CRITERION
   FOR WHOLE EFFLUENT TOXICITY
Section 122.44(d)(l)(v)


   WHEN A DISCHARGE CAUSES, HAS THE
   REASONABLE POTENTIAL TO CAUSE.
   OR CONTRIBUTES TO AN EXCURSION
   ABOVE A STATE NARRATIVE WATER
   QUALITY CRITERION, THE PERMIT
   MUST CONTAIN LIMITATIONS ON
   WHOLE EFFLUENT TOXICITY

     - unless chemical specific limitations
     are demonstrated to be sufficient
     to achieve all applicable water
     quality standards
                   -9-

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Section  122.44(d)(l)(vi)
  WHERE AN ACTUAL OR PROJECTED
  EXCURSION ABOVE A WATER QUALITY
  CRITERION 18 ATTRIBUTABLE TO A
  PARTICULAR  POLLUTANT FOR WHICH
  THE STATE HAS NOT ADOPTED WATER
  QUALITY CRITERION, THE PERMIT MUST
  CONTAIN WATER QUALITY-BASED
  EFFLUENT LIMITATIONS TO CONTROL
  THE POLLUTANT OF CONCERN
Section  122.44(d)(l)(vi)
 THREE OPTIONS:

   (1)  CALCULATE NUMERIC CRITERION
   FOR THE POLLUTANT;

   (2)  USE EPA's WATER QUALITY
   CRITERION FOR THE POLLUTANT; OR

   (3)  ESTABLISH EFFLUENT LIMITATIONS
   ON AN INDICATOR PARAMETER
 Section  122.44(d)(l)(vi)

 IF AN INDICATOR PARAMETER IS USED.
 FOUR PROVISIONS MUST BE MET:

    (a)  The permit must identify which
    pollntants are intended to be controlled
    by the indicator parameter;
    (b)  The fact sheet must set forth the
    basis for the limit;
    (c)  The permit most require monitoring
    to show continued compliance with the
    water quality standards; and
    (d)  The permit must contain a reopener
    clause allowing for changes (as needed) to
    achieve water quality standards
                  -10-

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304(l)-Changes to 4O CFR 122.44
 SUBSECTION (d) • WATER QUALITY
 STANDARDS AND STATE REQUIREMENTS
   - WATER QUALITY-BASED PERMIT LIMITS
   FOR SPECIFIC TOXICANTS

   - WHOLE EFFLUENT TOXICITY LIMITS
   WHERE NECESSARY TO ACHIEVE
   STATE WATER QUALITY STANDARDS
                    -11-

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            SESSION I
TOXICITY IDENTIFICATION EVALUATIONS
              Donald Mount, USEPA
              1-1

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f OXieiTY IDENTIFICATION EVALUATIONS
 Donald Mount
  L Phase 1 - Toxicity Characterization Procedures

       A.  Categories of Phase I Tests
       B.  Day 1
       C.  Day 2
       D.  Day 1 Sample Manipulations
       E.  ph Adjustment/Filtration Tests
       F.  ph Adjustment/Aeration Tests
       G.  ph Adjustment /CIS SPE Tests
       H.  Post C-18 Effluent
       1.  Oxidant Reduction Test
       J.  Chelatidn Test

IL  Phase II - Toxicity Identification Procedures

       A.  Filter  Sample
       B.  Compare Toxicity to Baseline Test
       C.  Condition Column
       D.  Elutc  Column Blanks
       E.  Additional Needs

III. Phase III - Toxicity Confirmation Procedures

       A.  QYC
       B.  Final Confirmation
       C.  Correlation
       D.  Expected Regression
       E.  Recovery of Toxicity
       F.  Other Species
       G.  Spiking Fractions

IV. Facilities, Equipment and Laboratory Requirements

       A.  Overview
       B.  Laboratory Apparatus  and  Reagents
       C.  Toxicity Testing and Chemical Analysis
       D.  Requirements for Key Analytical Procedures
       E.  Lab Equipment Needs for  Phase I
       F.  Equipment Needs for Phase II
                                              1-2

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PHASE I
       TOXICITY CHARACTERIZATION PROCEDURES
              The methods to generally
              identify physical/chemical
              nature of the contitutents
              causing toxicity.
       CATEGORIES OF PHASE I TESTS

       •  Baseline toxicity tests whole effluent
       •  pH adjustment (pH 3, pH | , pH 11)
       •  Aeration      (pH 3, pH | , pH 11)
       •  Filtration      (pH3, pH| , pH 11)
       •  C18 SPE      (pH 3, pH | , pH 9)
       •  Sodium thiosulfate addition
       •  EDTA addition
       •  Gradual pH change (pH 6,7,8)

       DAY 1
            •   Analyses on whole effluent
                  pH, TRC, hardness, alkalinity
                  conductivity, NH4+
            •   Initial toxicity test
            •   Sample manipulations for
                  Day 2 tests
                      1-3

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     pH Meter

     Hardness Titration


     Conductivity Meter

     Baseline Toxicity Tests

     Log Book

     Sample in Refrigerator
Baseline &  Effluent Treatment Tests
        are Started on Day 2.
Relevant  Blanks are Sometimes
       Difficult to Design.
                 1-4

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DAY 1  SAMPLE MANIPULATIONS

   •  pH adjustment only
             pH3, pH,, pH11

   •  pH adjustment/filtration
             pH 3, pH,, pH 11

   •  pH adjustment/aeration
             pH35pH|jPH11

   •  pH adjustment/solid phase
          extraction
          (C18SPE)pH3, pH,, pH9
 pH ADJUSTMENT AFFECTS


    • Solubility

    • Polarity

    • Volatility
    • Stability & speciation

    • Membrane permeability
            1-5

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       pH  drifts differently
      in various treatments.
  Effect of pH on NH3 Toxicity to Daphnia
  10.0 p
  5.0
la,
  0.5
  O.I
           7.0       8.0       9.0
                PH
               1-6

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                                10 Volumes Gas
                         » ***•* i 1 Volume Effluent
   Percent C02 needed depends on pH desired
         and alkalinity of the sample.
oH ADJUSTMENT/FILTRATION TESTS
    Determine  toxicity related to
    filterable materials at  different
    pH values.
                1-7

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 Vacuum Filtration
Pressure Filtration
Test of Filtered Sample and Baseline Toxicity
pH ADJUSTMENT/AERATION TESTS
   Determine  how much toxicity is
   attributed to volatile or oxidizable
   compounds
Aeration at pH 3, pHj, and pH 11
pH ADJUSTMENT/CIS SPE TEST
Determine the  toxicity caused  by
organic compounds  and metal  chelates
with non-polar characteristics
             1-8

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           Effluent
           Reservoir
                            SPE
                           Column
      Collection of Post SPE Effluent
         Post C-18 Effluent

Sometimes  has Artifactual  Toxicity
               Eluting SPE
          Fraction Toxicity Test
                  1-9

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     OXIDANT REDUCTION TEST
   Determine the extent toxicity is
   reduced  by  neutralizing toxicant(s) with
   the addition of sodium thiosulfate
POSSIBLE  NEUTRALIZABLE COMPOUNDS

          • Chlorine

          • Ozone

          • Chlorine dioxide

          • Mono & dichloroamines

          • Bromine

          • Iodine

          • Manganese

          • Copper
                1-10

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     Oxidant Reduction Test
       CHELATION TEST
Determine the toxicity due to cationic
metals by the addition of EDTA as the
chelating agent.
  DOSE RESPONSE CURVE
    FOR EDTA ADDITIONS
>l
+••
•••
(0
4-*
OJ
*
O)
c
(0
(U
w
U











=•«••— *^- , -
V
'•
\
** /'
X.^ ^,7

          Increasing EDTA

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EDTA CHELATION IS FUNCTION OF:

    • Solution pH & temperature
    • Type and speciation of metal
    • Other ligands in solution
    • Binding affinity of EDTA for  the
      metal
CATIONS TYPICALLY CHELATED BY EDTA

 • Aluminum            • Iron
 • Barium              • Lead
 • Cadmium            • Manganese (+2)
 • Cobalt              • Nickel
 • Copper              • Zinc
 CATIONS WEAKLY CHELATED BY EDTA

  • Arsenic             • Barium
  • Mercury             • Strontium
  • Silver               • Calcium
  • Magnesium          • Thallium
               1-12

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ANIONS NOT CHELATED BY EDTA
         • Selenides

         • Chromates

         • Hydrochromates
      GRADUATED pH TEST
    Determine whether toxicity is
    influenced by the presence of
       un-ionized ammonia.
              1-13

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    Dissociation of Ammonia vs. pH
  10.0
  5.0
 10
•r
 1 1.0
 TD

  0.5
   O.i
        6.0
7.0
                          8.0
                PH
All LCSO's from any Phase I  tests
are compared to the Baseline Effluent
Tdxicity Test.
                1-14

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TOXICITY IDENTIFICATION
      PROCEDURES
PHASE II
      TOXICITY IDENTIFICATION PROCEDURES

           Methods to specifically identify
           suspect chemicals in the
           toxic samples.
 PHASE II TOXICITY IDENTIFICATION
GROUP
Non-polar organics
Cationic metals
Volatiles
Polar Organics
Ammonia
Cyanide/Sulfide
Anionic metals
APPROACH
SPE, HPLC, GC/MS, MS-MS
Atomic Absorption
?
?
Symptoms, pH adjustment
equitoxic and zeolite column
?
Atomic Absorption
             1-15

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     Filter Sample
     Compare Toxicity
     to Baseline Test
       Pressure Filter
Test of Filtered Effluent Toxicity
     Condition Column
     Elute  Column
     Blanks
     Conditioning Column
       Testing Blanks
            1-16

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Condition  Column Again
                 STEP 1
    1000 mL

     Effluent
                               Concentration Factor
1X
                      6 ml high capacity
                      C18 SPE column
    Test Post C18
1X
 Figure 2-2. Step 1 for concentrating the whole effluent
           chemicals on the C18 SPE column.
       Collect Post Column Effluent
                    1-17

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                   STEP 2
                                     Concentration Factor
    6 ml high capacity
    C18 SPE column
                                            333X
                                            Each
        Conduct Toxicity Test on Each
          (150/iLin 10mL water)
5X
Figure 2-3.  Procedures for eluting the column with a
            gradient of methanol/water solutions.
            Eluting Fractions
            Testing Fractions
                1-18

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                    STEP 3
                                       Concentration Factor

            Dilute Toxic Fraction(s) 1:10         33X

                     I
          Sorb on 1 ml C18 SPE Column

                       (discard post-018)
           Dry C18 Column with Nitrogen
                   (optional)
                     T
         Bute Column with 3-100//L volumes
                of 100% Methanol
             Collect Eluate Concentrate        10.000X
               Conduct Toxicity Test             5X
                     in 20 ml_ water)
Figure 2-4 .  Procedure for combining and concentrating
            toxic fractions .  Concentration factors
            are approximate based on 2 L of effluent
            and a 6 ml_ combined eluate for each
            methanol/water gradient .
           Concentrating  Fractions
         Concentrate  Toxicity  Test
                   1-19

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               STEP 4
                               Concentration Factor
     Inject 100//L of the Concentrate      10.000X
        ontheHPLC  C18 Column
                 T
         Collect 25-1 ml HPLC          1 ,OOOX
               Fractions
                 T
       Conduct Toxicity Test on Each       15X
                in 10 ml water)
Figure 2-5.   Procedure to fractionate
            concentrate on the HPLC.
                  HPLC
          HPLC Fraction Test
                  1-20

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                   STEPS


                                    Concentration Factor
               Dilute Fraction(s) 1:10          100X
           Extract on 1 ml C18 SPE Column

                       (dscard post-018)

       Dry C 18 SPE Column with Nitrogen (Optional)

                     I
            Elute Column with 3-100//L
            Volumes of 100% Methanol

                     I
             Collect Eluate Concentrate        5.000X
                     t
              Conduct Toxicity Test            10X
              (20/iL in 10 mL water)
                     t
              Analyze Concentrate on         5,OOOX
                   GC/MS
Figure 2-6.  Procedure to concentrate toxic HPLC
             fractions (combined or individually).
            Volume of eluate should be measured.
          Concentrating Column
         Testing Concentrate
                     1-21

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     Total Ion Chromatogroms of o POTW Effluent
100 %r
 TOT
               (tm
                           80% Fraction    "1
100%
 TOT
        600    800    1000
 1200  ' 1400

80% Fraction »ll
                             j*JJu.»*J-.
ICOV.r
 TOT -
        600    800    1000    1200   1400
                       80% Fraction #\\ Blank
        600    800    1000   1200   I4OO
   Compare  Concentrations
      with Toxicity  Values
                  1-22

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    Additional  Needs
    Synthesize Compounds
    Refractionate on HPLC
    More Concentration
    Other Analytical Methods
Making Equitoxic Concentrations of Ammonia

PH
6.5
7.0
7.5
8.0
% Un-ionized
(NH3)
0.18
0.566
1.77
5.38

LC50 NH3
0.4
0.9
2.0
4.0

Dilution
0
71%
51%
33%
             1-23

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       Toxicity to Red Algae of Ammonia and Effluent
           I20r
          8
                                  6 Effluent Dilution
                                  o NH4CI
             "0       1234
                 % EFFLUENT (or 70 mg/l ammonia)
o
81
                 Relationship of NH3 LC50 to Test pH.
is :
E ~£
(8 ~
"2 *
w
.N
O
'c
D
7.C


*
,

*
4
)6 '7.56 	 s'.oo 	 8'.50 	 g'.oo
                     Measured pH Values
                          1-24

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          PHASE III
               TOXICITY CONFIRMATION PROCEDURES

                     A series of steps that are
                     used to assist in confirming
                     the suspect toxicant(s).
       Rigid Q/C Should be  Employed
                   in  Phase III.
The  Amount  of Confirmatory Data  Needed
   Depends on  the Regulatory Decision.
                  FINAL CONFIRMATION


               1.  Toxicity vs. Concentration Correlation

               2.  Symptoms

               3.  Spiking Effluent

               4.  Toxicity Mass Balance

               5.  Other Species

               6.  Spiking Fractions

               7.  Misc.
                    PH
                    Hardness
                    Tissue Uptake


                        1-25

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          Correlation
             TOXIC UNIT = TU
    EFFLUENT TU

     = 100%
       LC50

     = 100
       35

     = 2.86
         CHEMICAL TU

           = [Concl
            LC50

           = 2.05 ug/l
            0.

           = 2.93
Z10
ui
3
u.
U. p
UJ *»
UI
O
U.
O
O 2
x
O
                      Z
r2=0.15
SLOPE=1.38*O;73	
Y-INTERCEPT=1.24tl.05
          2     4     6     8     10
       TOXIC UNITS OF SUSPECT TOXICANTS
                1-26

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     Expected Regression
           Slope    = 1

           Intercept = 0

           "High"    r2
      What is  "High" r2 ?

      Depends on Decision
 60
UJ
3

fc40
UJ
u.
o
                     R 2 =0.999
                     Slope=1.114
                     Y-lntercept=-0.26
            20        40
         TOXIC UNITS OF TOXICANTS
60
             1-27

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Positive Intercept may be caused

     by unidentified toxicants.
    6
   tu
   u.
   Ul
   in 4
   _i
   O
   X
   O
   to
   O
   X
   O
r2=0.63

SLOPE=1.05*0.27

Y-INTERCEPT=0.19*0.57
                2         4

         TOXIC UNITS OF SUSPECT TOXICANTS
                6
       Are there  Matrix Effects?
                  1-28

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            RECOVERY OF TOXICITY

                                   LC50 (Whole)
    Sample         Dilution Medium       Effluent

    Effluent          Lab Water           17.2

    75,80 & 85        Lab Water           16.5
     Fraction

    75, 80 & 85        Eff. After C-18        16.5
     Fraction
   CONCERNS:

          1.  Column doesn't remove all

          2.  Not all is in toxic fractions

          3.  Some stays on column

          4.  Matrix effects
Are  the  Toxicants  Additive?
                   1-29

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                    Interaction of Pesticide Mixtures
         Toxic Uhrts



         1.2
         08
         0.6
         04
         02
                                                      |   | CVP





                                                        i  Malathion





                                                          Diazinon
WHOLE EFFLUENT CONCENTRATIONS OF SUSPECTED TOXICANTS (ug/l)
SAMPLE
10/6-1
10/6-11
10/6-111
10/30-1
12/3-1
12/3-11
1/12-1
1/13-1
2/3-1
2/3-11
3/3-1
3/3-11
3/23-1
3/23-11
4/28-1
4/28-11
5/17-1
5/17-11
DIAZINON
CONC.
0.06
0.22
0.23
0.17
0.25
0.60
0.43
0.43
0.24
0.19
0.30
0.28
0.17
0.36
0.57
0.21
0.14
0.59
CVP
CONC.
0.07
0.09
0.05
0.14
0.22
0.18
0.08
O.O8
0.08
0.10
0.16
0.23
0.17
0.16
0.24
0.19
0.23
0.23
                              1-30

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     Symptoms
      Beaker of Daphnids
     Spiking Effluents
Doubling concentration should
double toxicity (halve
  Mass  Balance
            1-31

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      LC  VALUES OF TOXIC FRACTIONS
        50
               LC50            LC50

FRACTION       fr/l)	(%EFF.)	IU


  75          12.3             61.5        1.63





  80          15.2             76.0        1.32





  85          28.3             142.0        0.70





PREDICTED TU  3.65                   SUM TU: 3.65



MEASURED TU  2.86
            Fractionation 'Mass Balance' of 2/23




       SAMPLE          LC50         IU


       2 ml-75%          48%          2.1


       200 jil - 75 (Cone)   <62%         >1.6


       HPLC Fraction #9    55%         1.8


       HPLC Fraction #10   85%         0.29




    Concentration Steps:


       1.  3 ml Column 500ml--->2ml


       2.  1 ml Column   2 ml • • •> 0.2 ml


       3.  HPLC        20 |il - - -> 16 1 ml Fractions


       4.  1 ml Column   1ml--->0.2ml




                       1-32

-------
  WHOLE EFFLUENT AND SEPAK FRACTION COMBINATION

           CERIODAPHNIA 48h LCsos(%)


              WHOLE    ALL     TOXIC   NON TOXIC
              EFFLUENT FRACTIONS  FRACTIONS FRACTIONS
12/3-1
12/3-11
1/12-1
1/13-1
2/3-1
2/3-11
3/3-1
3/3-11
3/23-1
3/23-11
4/28-1
4/28-11
5/17-1
5/17-11
3/23-1
3/23-11
85
36
50
52
>100
50
'100
75
27
35
44
61
44
44
81
84
61
36
34
35
87
61
94
66
33
35
58
50
49
60
60
75
70
43
32
40
•100
57
•100
88
35
41
61
61
50
63
81
100
•100
•100
•100
•100
•100
•100
•100
•100
71
•100
•100
•100
•100
•100
•100
•100
       Other  Species
LC50s FOR FATHEAD MINNOWS AND CERIODAPHNIA DUBIA

      EXPOSED TO WHOLE EFFLUENT SAMPLES


                  FATHEAD MINNOW CERIODAPHNIA
        SAMPLE      96h LC50(%)   48h LC50(%)
10/6-1
10/6-11
10/6-111
10/30-1
12/3-1
12/3-11
2/3-1
2/3-11
3/23-1
3/23-11
4/28-1
4/28-11
5/17-1
5/17-11
>100
•100
•100
•100
>100
•100
•100
>100
>100
•100
•100
>100
•100
>100
71
71
71
87
50
37
50
50
25
35
50
55
61
35
                    1-33

-------
       Spiking  Fractions
 CERIODAPHNIA 4Sh LCsos(%) FOR WHOLE EFFLUENT
AND EFFLUENT SWKED WITH TOXIC SEPAK FRACTIONS
        SAMPLE   WHOLE EFFLUENT  SPIKED EFFLUENT
        3/23/88-1      81          35

        3/23/88-11      84          37
    Is the Cause of Toxicity Consistent
         from Sample to Sample?
                    1-34

-------
       TOXIC SPE C18 METHANOL FRACTIONS
                         % METHANOL
SAMPLE DATE   25  50   70  75   80   85   90   100
   10/6-1
   10/6-11
   10/6-111
   10/30-1
   12/3-1
   12/3-11
   1/12-1
   1/13-1
   2/3-1
   2/3-11
   3/3-1
   3/3-11
   3/23-1
   3/23-11
   4/28-1
   4/28-11
   5/17-1
   5/17-11
X
X
X
X
X
 X
 X
 X
 X
 X
 X
 X
 X
XX
 X
 X
 X
XX
 X
 X
XX
 X
 X
 X
 X
 X
 X
 X
 X
 X
XX
XX
 X
 X
 X
 X
 X
 X
 X
XX
 X
              X
              X
\ - TO.MC KV tf.\
   WKOLl- B:l:LUl£KV
?v<\ - TO.MC /;V WUOLli
    l£trt:LUl£KV COKC.
         COMMON LABORATORY
       EQUIPMENT REQUIREMENTS
                      1-35

-------
COMMON LABORATORY EQUIPMENT REQUIREMENTS FOR

                           TIES

     • TEST ORGANISMS

     • DISPOSABLE 1-OUNCE TEST CHAMBERS

     • LIGHT BOX AND/OR MICROSCOPE

     • pH METER AND PROBE

     • 7 ml SCINTILLATION & AUTO SAMPLER WITH CAPS

     • STIR PLATE

     • MAGNETIC STIRRERS/BARS (PERFLOUROCARBON)

     • C18 SOLID PHASE EXTRACTION COLUMNS

     • AERATION DEVICE OR COMPRESSED AIR SYSTEM WITH MOLECULAR
       SIEVE

     • AIR STONES

     • FLUID METERING PUMP WITH RESERVOIR
 COMMON LABORATORY EQUIPMENT REQUIREMENTS FOR

                      TIEs(Continued)

      • PERFLOUROCARBON

      • RING STANDS

      • CLAMPS

      • PARAFILM

      • WIRE MESH TEST CHAMBERS

      • GLASS-FIBER FILTERS (1.0//m)

      • IN-LINE FILTER HOUSING

      • STAINLESS STEEL TWEEZERS

      • GLASS WOOL
      • NITROGEN
                             1-36

-------
COMMON LABORATORY EQUIPMENT REQUIREMENTS FOR

                     TIEs(Continued)


     • GLASSWARE

           • 10 ml AUTOMATIC PIPETTES

           • 1 ml GLASS PIPETTES

           • DISPOSABLE PIPETTES TIPS

           • EYE DROPPER OR WIDE BORE PIPETTE

           • BEAKERS-30, 50, 250, 500, & 600 ml

           • TITRATION BURRETTES

           • GLASS STIRRING RODS

           • GRADUATED CYLINDERS-25 & 50 ml WIDE MOUTH, AND 250 & 500
            ml

           • ERLENMEYER FLASKS—20,40, & 80 ml

           •  100ml VOLUMETRIC FLASKS
 COMMON LABORATORY EQUIPMENT REQUIREMENTS FOR
                      TIEs(Continued)

      • S^LJUJ10NSICHEMI_CALS

       • DILUTION/CONTROL WATER        • CaC03 & MgC03

       • HCL                         • CLEANING SOLVENTS

       • NaOH SOLUTIONS                • Na2S203 SOLUTIONS

       • pH BUFFERS                   • EDTA SOLUTIONS

       • HPLC GRADE METHANOL           • ACS GRADE NH4CI

       • HIGH PURITY WATER             • HEXANE

                          • ZEOLITE
                             1-37

-------
COMPANY LABORATORY EQUIPMENT
      REQUIREMENTS FOR TIEs

» HIGH PRESSURE LIQUID CHROMATOGRAPH (HPLC)

I GAS CHROMATOGRAPH/MASS
 SPECTROPHOTOMETER(GC/MS)
> ATOMIC ABSORPTION SPECTROPHOTOMETER (AA)

I INDUCTIVELY COUPLED PLASMA-ATOMIC EMISSION
 SPECTROMETER (ICP)
                 1-38

-------
        FACILITIES, EQUIPMENT AND LABORATORY REQUIREMENTS
     Laboratories must demonstrate competency in performing the
chemical and biological tests required as part of the TRE and
should be equipped with all the basic and complex laboratory
equipment required to conduct TREs.  Laboratory personnel should
be skilled and experienced in the required methods in order to
meet quality assurance/quality control goals.

     The facilities, equipment and reagents needed to perform a
TRE will be different for each element of the TRE.  The general
laboratory equipment and requirements for each particular type of
analysis are briefly described in this section.

     The facilities and equipment needs in the initial steps of
the TRE are generally standard.  However, in the later steps of
the TRE the facility and equipment needs will be site-specific
and will depend both on the physical/chemical characteristics of
the causative toxicants and on the choice of toxicity evaluation
and control approaches. The apparatus and reagents needed to
conduct a Phase I evaluation are relatively set (not site-
specific) and are typically found in laboratories that can
perform acute toxicity tests with aquatic organisms.  The
additional needed equipment (fluid metering pump, C,eSPE columns,
etc.) are simple to operate and relatively inexpensive.

     Laboratory apparatus and reagents needed for Phase II are a
function of the two choices of Phase II options:  IJtoxicity
treatability or 2)toxicant identification/source control.  The
Phase I tests must be completed before the Phase II requirements
can be determined.  The requirements are very site-specific,
however, laboratories equipped to perform priority pollutant
analysis should have the more sophisticated equipment needed.
Analytical equipment that may be needed will include gas
chromatographs, mass spectrometers, high pressure liquid
chromatographs, atomic absorption  spectrophotometers and/or
inductively coupled plasma atomic  emission spectrometers.  The
exception of equipment availability may be a HPLC which is
commercially available but not typically used  in water pollution
monitoring.  Other nontypical equipment  (eg. zeolite,
chromatography columns, etc.) can  be easily obtained and is not a
major investment.  Some costs of sophisticated equipment are
GC/MS,  $60-300K; AA, S35-85K  (w/autosampler); and HPLC, $25-40K.

     The instruments needed for treatability studies may be
available at larger POTWs or environmental engineering consulting
firms.
               i

     It is best for a laboratory to have both toxicity testing
and chemical analysis  (for Phase II toxicant identification
option) and/or treatability equipment (for Phase II toxicity
treatability option) in the same location.  Shipping samples
between two different labs is not recommended.  This is due to:
sample toxicity degradation; the lack of communication between
chemists, biologists, engineers and others involved; and the most
crucial requirement of a TRE may be the communication between the
different disciplines.

                               1-39

-------
       The specific requirements needed for each of the key
analytical procedures required in a TRE are summarized below.

     1.   Characterization Tests - Laboratories should be
          equipped with pH adjustment, filtration, air stripping,
          reducing agent, chelating agent and Cie solid phase
          extraction columns; fractionation capabilities to
          perform characterization tests (3) (see Phase I
          Laboratory Equipment Needs).


     2.   Toxicity Tests - Standard toxicity test equipment,
          standard reference toxicants and an organism culturing
          facility are required for the toxicity testing.

     3.   Batch Toxicity Treatability Tests - Laboratories should
          be equipped with respirometer (optional),  TSS, VSS, ATP
          and COD analysis capabilities to conduct treatability
          studies.

     4.   Specific Chemical Identification - More complex pieces
          of equipment are required for the specific
          identification of chemicals depending upon the type of
          analysis needed.  Equipment that may be required
          includes:  mass spectrometer (MS), gas chronatograph
          (GC),  high pressure liquid chromatograph (HPLC) with
          IR, UV detectors, atomic absorption (AA)
          spectrophotometer, coupled plasma atomic emission (ICP)
          spectrometers, and ion chromatograph.

     5.   Sampling Equipment - Laboratories need to be equipped
          with all the standard sampling equipment including
          timed and sequential composite samplers, and flow
          proportional composite samplers.

     6.   General Analytical Laboratory Equipment and Reagents -
          General laboratory equipment such as refrigerators,
          microscopes, a water purification system,  and commonly
          used reagents are also required.  It is important to
          emphasize that copper,  galvanized material, lead, and
          brass should not be used in collecting or storing
          effluent samples or control water.  Use of inert
          materials such as perfluorocarbon plastics are
          particulary important in the latter steps of the TRE.
                                1-40

-------
                       LAB  EQUIPMENT NEEDS

                              FOR

                             PHASE  I
                      Baseline Toxicity Test
Apparatus:

     Eighteen to 20 disposable one ounce test chambers, automatic
pipette (10 ml), disposable pipette tips (10 ml), eye dropper or
wide bore pipette, light box and/or microscope (optional
depending on test species used).

Reagents:

     90 to 100 test organisms of  the same age and species,
dilution/control water.
                      Initial Toxicity Test
Apparatus:

     Twelve disposable one ounce test chambers, automatic pipette
(10 ml), disposable pipette tips (10 ml), eye dropper or wide
bore pipette, light box and/or microscope (optional depending on
test species used).

Reagents:

     Sixty test organisms of the same age and species,
dilution/control water.
                            1-41

-------
                        pH  Adjustment  Test
Apparatus:

     Burettes for acid and base titrations, pH meter and probe
(solid state), 2-500 ml beakers, 2-500 ml graduated cylinders,
12-30 ml beakers, stir plate, and stir bars (perfluorocarbon).
Eight disposable one ounce test chambers, automatic pipette (10
ml), disposable pipette tips (10 ml), eye dropper or wide bore
pipette, light box and/or microscope (optional depending on test
species used).

Reagents:

     1.0, 0.1 and 0.01 N NaOH,  1.2, 0.12 and 0.012 N HC1 (ACS
grade in high purity water),  buffers for pH meter, 40 test
organisms of the same age and species,  dilution/control water.
                             Aeration Test
   Apparatus:

        Aeration device or compressed air system with a molecular
   sieve, six air stones or diffusers, six-50 ml wide mouth
   graduated cylinders, burettes for acid and base titrations, pH
   meter and probe, stir plate(s),  and perfluorocarbon stir bars.
   Fifteen disposable one ounce test chambers,  automatic pipette (10
   ml),  disposable pipette tips (10 ml),  eye dropper or wide bore
   pipette, light box and/or microscope (optional depending on test
   species used).

   Reagents:

        0.01 N NaOH,  0.012 N HC1 (ACS grade in  high purity water),
   buffers for pH meter calibration,  75 test organisms of the same
   age and species, dilution/control  water.
                                1-42

-------
                           C,, SPE Test
Apparatus:

     Six-250 ml graduated cylinders, eight-25 ml graduated
cylinders, burettes for acid and base titrations, pH meter and
probe (solid state), stir plate, perfluorocarbon stir bars, fluid
metering pump (stainless steel piston with carbon cylinder) with
sample reservoir, perfluorocarbon tubing, ring stands, clamps,
and 3-3 ml C,, SPE columns  (200 mg sorbent).  Twenty-seven
disposable one ounce test chambers, automatic pipette (10 ml),
disposable pipette tips (10 ml), eye dropper or wide bore
pipette, light box and/or microscope (optional depending on test
species used).

Reagents:

     HPLC grade methanol, high purity water, 0.01 N NaOH, 0.012 N
HC1 (ACS grade in high purity water), buffers for pH meter
calibration, 135 test organisms of the same age and species,
dilution/control water, solvents for cleaning pump and reservoir.
                        Oxidant  Reduction  Test
  Apparatus:

       Class stirring rods, l ml glass pipette,  eight to ten
  disposable one ounce test chambers, automatic pipette (10 ml),
  disposable pipette tips (10 ml),  eye dropper or wide bore
  pipette,  light box and/or microscope (optional depending on test
  species used).

  Reagents:

       Two  Na2S203  (molarity  depending on total residual  chlorine
  concentration  as measured  by the  iodometric  method  and the
  species used as  test organism), 40  test  organisms of the same  age
  and  species, dilution/control  water.
                          1-43

-------
                       EDTA Chelation Test
Apparatus:

     Glass stirring rods, burettes for EDTA addition, 8 to 10
disposable one ounce test chambers, automatic pipette (10 ml),
disposable pipette tips  (10 ml), eye dropper or vide bore
pipette, light box and/or microscope (optional depending on test
species used).

Reagents:

     EDTA solutions (concentration dependent on the hardness and
salinity of the effluent and the species used as test organism),
40 test organisms of the same age and species, dilution/control
water.
                          Graduated pH Test
  Apparatus:

       Burettes for acid and base addition,  magnetic stirrers,  and
  perfluorocarbon stir bars.

       3-50 ml  beakers,  3 one ounce disposable transparent test
  chambers, Parafilm*  or  3-600 ml beakers, wire mesh test  chambers.

  Reagents:

       1.0 and  0.1 N NaOH or 0.1  N  and 0.01  N  NaOH,  1.2  N  and 0.12
  N HC1 or 0.12 N and 0.012  N HC1,  15 test organisms of  the same
  age and species, dilution/control water.
                             1-44

-------
                         Filtration Test
Apparatus:

     Six-250 ml graduated cylinders, 6-250 ml beakers, fluid
metering pump (stainless steel piston with carbon cylinder) with
sample reservoir, teflon tubing, in-line filter housing, ring
stands, clamps, [alternatively; vacuum flask (500 ml capacity),
filter stand, clamp, vacuum tubing, water aspirator or vacuum
pump], glass-fiber filters; nominal size 1.0 urn (without organic
binder), stainless steel tweezers, burettes for acid and base
titrations, pH meter and probe, stir plate, and perfluorocarbon
stir bars, fifteen disposable one ounce test chambers, automatic
pipette (10 ml), disposable pipette tips (10 ml),  eye dropper or
wide bore pipette, light box and/or microscope (optional
depending on test species used).

Reagents:

     Solvents and high purity water for cleaning pump reservoir
and filter, 0.1 N and 0.01 N NaOH, 0.12 N and 0.012 N HC1 (ACS
grade in high purity water),  buffers for pH meter calibration, 75
test organisms of the same age and species, dilution/control
water.
                           EQUIPMENT NEEDS

                                 FOR

                              PHASE II



                      Nonpolar Organic Toxicants
  Apparatus:

        6,  3 and/or  1 ml  C,8 SPE columns,  fluid metering pump
   (stainless  steel  piston  with carbon cylinder), with  glass
  reservoir,  vacuum manifolds,  drying manifold, adapters  and  luer-
  lok needles to  fit C18 SPE columns,  1.0 urn glass  fiber filters,
  in-line  filter  housing,  7 ml scintillation  and autosampler  vials
  with  perfluorocarbon  lined caps,  20, 40  and 80 ml Erlenmeyer
  flasks,  100 ml  volumetric flasks, 100  ml  graduated cylinders, 250
  ul syringes, GS-MS equipped  with  capillary  column, data system
  with  mass spectral library,  HPLC  equipped with solvent  delivery
  system  (capable of producing a solvent gradient), C18 column,  UV
  detector, fraction collector, one ounce  disposable plastic  test
  chambers, automatic pipette  (10 ml), disposable  pipette tips  (10
  ml),  and stirring rods,  eye  dropper or wide bore pipette, light
  box and/or  microscope  (optional depending on test species used).

  Reagents:

        HPLC grade methanol  (25, 50, 75,  80, 85, 90 and  95%  methanol
  in high purity  water), nitrogen,  high  purity water, test
  organisms of the  appropriate age  and species, dilution  water.

                                1-45

-------
                                            I
                   Ammonia  (Equitoxic Soln Test)
 Apparatus:

      Six 600 ml beakers, 6-250 ml graduated cylinders, 6 wire
 mesh test chambers, 6 perfluorocarbon stir bars, magnetic
 stirrers, apparatus for ammonia analysis (see EPA-600/4-79-20;
 Method 350.1, 350.2 or 350.3),  burettes for acid and base
 titration, 6 one ounce disposable plastic test chambers,
 automatic pipette (10 ml),  disposable pipette tips (10 ml),  eye
 dropper or wide bore pipette,  light box and/or microscope
 (optional depending on test species used).

 Reagents:

      1.0 N and 0.1 N NaOH,  1.2  N and 0.12  N HC1, reagents for
 ammonia analysis (see above reference)  ACS  grade NHtCl, dilution
 water,  test organisms of the appropriate age and species.
                      Ammonia  (Zeolite  Test)
Apparatus:

     Chromatographic column with reservoir (approximately 19 mm
i.d. x 41 cm), glass wool, apparatus for ammonia analysis (see
EPA-600/4-79-020, Method 350.1, 350.2 or 350.3), 3-500 ml
beakers, 500 ml graduated cylinder, 10 one ounce disposable
plastic test chambers, automatic pipette (10 ml), disposable
pipette tips  (10 ml), eye droppers or wide bore pipette, light
box and/or microscope (optional depending on test species used).

Reagents:

     30g zeolite, reagents for ammonia analysis (see EPA 600/4-
79-020, Method 350.1, 350.2, or 350.3), high purity water,
dilution water, test organisms of the appropriate age and
species, ACS grade NH4C1 (optional).
                          1-46

-------
                         Cationic Metals
Apparatus:

     Inductively coupled plasma-atonic emission spectrometer or
atomic absorption spectrophotometer with graphite furnace,
associated hardware and glassware specified in EPA-600/4-79-020
(selected method(s) from the 200 series), 500 ml separatory
funnel (optional), one ounce disposable plastic test chambers,
automatic pipette (10 ml), disposable pipette tips (10 ml), eye
dropper or wide bore pipette, light box and/or microscope
(optional depending on test species used).

Reagents:

     Reagents as specified in EPA-600/4-79-020 for metal analysis
method(s) chosen, hexane (optional), CaCO3  and  HgCOj  (optional),
dilution water, test organisms of the appropriate age and
species.
                         1-47

-------
TRE INDUSTRIAL PROTOCOL - CASE EXAMPLES
                 William Clement and G. Mick DeGraeve,
                 Battelle
                     1-48

-------
TRE INDUSTRIAL PROTOCOL - CASE EXAMPLES
  William Clement and G. Mick DeGraeve

  I. TRE Process

    A,  Overview
    B.  Flowchart

 II. Case History - Metal Finishing Industry

    A,  Determination
    B.  Characterization
    C.  Toxicity Reduction Methodology Evaluation

III. Case History - Government Arsenal

    A,  Overview
    B.  Wastewater Treatment System
    C.  Evaluation

IV. Case History - Chemical Industry's  Treatment Facility

    A. Overview
    B.  Data

V.  Case History - Multipurpose Speciality Chemical Plant

    A. Overview
    B.  Data
                                             1-49

-------
A  TRE  is  a  step-wise  process
consisting  of:

  • Evaluation  of existing site-specific  information
  • Toxicity  characterization/identification/confirmation
    evaluation
  • Toxicity  source identification
  • Toxicity  reduction method  evaluation

  • Method  selection  and implementation

  • Follow-up  monitoring
          TRE  Industrial Protocol  Flowchart
     Evaluate Facility
     Housekeeping
                         TRE Objectives
                             J.
                         Information and
                         Data Acquisition
                              _L
Evaluate Chemical Use
Evaluate Treatment System
                        Toxicity Identification
                           Evaluation
          Evaluation of Treating
             Final Effluent
                                           _L
                                   Identification of the Source(s)
                                    of Final Effluent Toxicity
                                           _L
              Evaluation of Treating
               Process Systems
                            JL
         J_
                       Selection and Method
                          Implementation
                      Follow-Up and Confirmation
                            1-50

-------
           Case  History  of
      a TRE  Conducted  at a
      Metal  Finishing  Industry
           Process
Municipal
 Water
            Water
                 Treatment Plant
                    I
0.3 MGD
                Cooling Water
         0.4 MGD
          Processes
               001
               1.2 MGD
                               0.8 MGD
            Cooling Water
         TRE Target: 80% Survival of Most Sensitive
           Species in 100% Effluent at 48 hr
                     1-51

-------
    Determination  of Most Sensitive
     Test Species  for 001 Effluent

                    Sample Test Date
                   A             B
            % Survival in 100%      LC50,
Species         Effluent, 48 h      % Effluent
D. magna
D. pulex
Fathead minnows

Microtox
0
0
95

67
32.5
67.3
>100
EC50, % Effluent
46
 Toxicity of  001  Effluent Was

   • Highly variable: LC50s ranged
     from  14% to >100% over
     one-year  period

   • Non-persistent
                   1-52

-------
          Toxicity  Characterization

   •  Toxicity was found in
        — Filterables
        — Organics  (volatiles)
        — Oxidants  (reducibles)

   •  Individual contribution of each of these
      classes displayed  great variability

   •  Filtration  followed by  aeration followed
      by  reduction removed  toxicity
Example of  Variability of  Sources  of Toxicity

Whole Effluent Toxicity
individual Toxicity Parameter
Filterables
Volatiles
Reducibles
Sum of Individual
Parameters
Difference Between Whole
Effluent Toxicity and Sum
of Individual Parameters

A
001
1.4

0.1
0.3
0.4

0.8


0.6
Sample

001
4.8

3.3
0.0
1.2

4.5


0.3
Data1*'
B
MH17.7

3.8
0.0
3.4

7.2


>0.5


MH6lbl
6.2

2.6
0.0
>2.5

>5.2


<1.0
 <•> Values In TU.s
 <»>MH1  and MH6 are the two effluent streams
   that combine to form the 001 effluent
                          1-53

-------
  Class
Volatiles
Filterables
Identification of Causative
   Agents  and  Sources

  Agent Identification           Source
Thermal products from
ABS polymer (e.g.,
styrene, acetophenome)
Reducibles   a) TRC
Water traps for
extrusion process
                        Municipal water
            b)  Anionic chemical X    A bath process
                Toxicity Persistence
                    (Typical  Data)
TU, (100/LCJ
Date
Sample
001
Ditch at creek
Upstream of ditch
1/2 mile downstream
of ditch in creek
A
5.0
1.4
0.0(a)
0.0(a)
B
3.7
0.0(a)
0.0(a)
0.0(a)
C
1.3
0.0(a)
0.0
-------
                            y
                              ,UV/Visible Lighting
                                       Unit Enclosed in
                                       an Environmental
Effluent/ ^
Receiving^*
Water  "^ N
Mixture

  Dish on
 Wire Screen  2 Liter Beaker
                                     Stream
                                     Substrate
                                               Pump
             Support    Over a Magnetic Stirrer

            Environmental Toxicity Persistence Unit
ETPU  Investigation  of  an  Industrial  Effluent
                                                    4/2
                                                    4/9
                                                ...ev-4/16
                                2             3
                           Time In ETPU, hr
                           1-55

-------
   Toxicity Reduction
 Methodology Evaluation

Process changes

Treatment (filtration, aeration5
and reduction combined)
Treatment to  mimic the
           1-56

-------
     Case History of a
 Preliminary TRE Conducted
  at a Government Arsenal
       Case History Overview

Arsenal production was highly variable
both in materials produced and
production scheduling

Effluent toxicity was also highly variable

Initial monitoring of toxicity failed to
disclose source or sources of causative
agent(s)

An exploratory TRE using acute toxicity
tests with D. magna was then undertaken
                1-57

-------
  Arsenal's Wastewater Treatment System
          Effluents from Numerous Processes
                        Alum, Lime, pH Adjustment
                        PACT
                        Polymer
                        -»002
                          -1 MGD
         Summary of TIE Results
     From Characterization of Sixteen
 002 Samples Over  a  Five-Month Period

• 38% (6) had "no toxicity"
• 31% (5) had "only filterable toxicity"
• 6% (1) had "only organic toxicity"
• 25% (4) had "both filterable and organic toxicity"
• No "reducible" or "volatile" toxicity was found
                    1-58

-------
Evaluation of the Treatment System
     and the TIE Data Disclosed

> Lagoon RT was in reality only
 several hours
> Organic toxicity correlated well with
 production of specific organic products
   Toxicity  Reduction Method Evaluation

 For "filterable toxixity"
    • Treatability studies
    • Lagoon improvements

 For "organic toxicity"
    • Treatability studies with activated carbon
    • Eventual addition of an activated carbon
      treatment system to 002 planned
                  1-59

-------
         Case  History  of
    a  TRE  Conducted  at  a
       Chemical  Industry's
        Treatment  Facility

           Case History Overview
    • The chemical industry produced numerous
      organic and inorganic products
    • The CIWTF's effluent was consistently toxic
    • A TRE was mandated by the state
      regulatory agency
    • The TRE target was set as
       — No acute toxicity
       - A NOEC > 24%
Preliminary  Study of Effluent  Data
     Suggested the Following
        "Suspect Agents"

    • Organic solvents
    • Organic intermediates and
      by-products
    • Metals
      .     .        1-60
    • Ammonia

-------
           Initial  Acute  Toxicity  Data
     (LC50  Values)  From  Three Species
        Exposed  to  CIWTFs Effluent(a)

                                   Test  Date
Test Species
Fathead minnow
Daphnia magna
Daphnia pulex
Ceriodaphnia
dubia
A
20
>100
38
35
B
23
96
33
25
C
24
100
38
35
    (a) 48-hour static acute toxidty tests jnttiated one day after sample
       collection, with samples stored on ice in the dark
      Initial  Chronic Toxicity  Data From Two
       Species  Exposed  to CIWTF's  Effluent
Fathead Minnow'"'
Test Date
A
B
C
D
E
F
NOECW
12
12
12
12
12
1.5
LOECW)
25
25
25
25
25
3
Ceriodaphnia™
NOEC
12(e)
12o
12
12
—
—
LOEC
25'"
25U)
25
25
-
—
(a) Seven-day static renewal toxtefty test with newly hatched fry (based on fish wts.)
(b) Seven-day static renewal toxicfty test with less than 24-hour-old organisms
   (based on total number of young produced)
(c) No observed effects concentration
(d) Lowest observed effects concentration
(e) Reproduction values were compared against the 1.5% concentration
   values instead of the controls
                            1-61

-------
        Toxicity Characterization
      Tests —  Filterable  Toxicity(a)

               LC™,  %  Effluent
                 '50J
Untreated Effluent          Rltered  Effluent'1"
       14                        13
       17                       <13
       17                        15
       12                       <13
        3.4                        4.9
       11 _ 13
(a) Seven samples over a nine-month time frame
(b) Effluent pressure filtered through a Gelman A/E
   glass fiber filter (1.0 urn)
         Toxicity  Characterization
        Tests —  Organic Toxicity(a)

               LC™, % Effluent
                           Organics Removed
 Untreated Effluent        From the Effluent'6'
12
3.4
11
15
<13
4.9
13
15
 (a) Five samples over a five-month time frame
 (b) Effluent filtered and passed over XAD4 resin
                      1-62

-------
               Toxicity Characterization
               Tests — Cation Toxicity(a)
LC50, % Effluent
Untreated
14
34
35
56
Effluent With
Effluent Cations Removed'"'




>100
>100
76
>100
       (a) Four samples over a two-month time frame

       (b) Effluent passed over a cation exchange resin
      Typical  Ammonia Concentrations
        and  Acute Toxicity Data  for
        the CIWTFs  Final  Effluent(a)
PH
7.9
8.0
7.9
7.8
7.7
Total
NH3, mg/L
51
60
80
46
52
Unionized
NH3, mg/L
1.68
2.3
2.6
1.3
1.2
LC50,
% Effluent
14
13
2.6
22
26
Toxic
Units
7.0
7.6
9.1
4.5
3.9
(a) 48-hour static acute toxiclty tests with fathead minnows
                          1-63

-------
Unionized  Ammonia  vs. Toxicity  in  CIWTF Effluent
             15
             10
                       °   /
                 /°°
                / O   O
                o  o
       r =• 0.72
      M = 0.4 mg/L
         of Unionized NH,
                    12345
                      Unionized NH,, mg/L
         Ammonia  Concentration vs. Toxicity
           of a  Sample  of CIWTF Effluent
            s
            13
            O
                           Raw Effluent
     Partial
MM, Removal
                       More Extensive
                       NH, Removal
                         0.5        1.0

                     Ammonia (unionized), mg/L
                       1-64

-------
                    Acute Toxicity  of
            Clinoptilolite Treated  Effluent'8'
LC50, % Effluent
Untreated
17
17
23
15
11
13
5
Clinoptilolite
Effluent Treated Effluent
59(b)
86(b)
>100
>100(c)
>100(c)
>100
>100
          (a) Seven samples over a five-month period
          (b) Incomplete removal of NH,
          (c) 1OO% survival In 1OO% effluent
       Chronic Toxicity  of  Treated  Effluent
                                     NOEC, % Effluent
                            Untreated
Date        Species          Effluent       Treated Effluent

 AM    Fathead  Minnow      Acutely     >50
                             Toxic
 B™    Fathead  Minnow      15         60 (LOEC,  100%)
        Ceriodaphnia         -          36 (LOEC,  60%)
 C*'    Fathead  Minnow      Acutely     100 (LOEC, >100%)
	Toxic	

 (a) Cations removed from effluent using cation exchange resin
 (b) Effluent treated with Cllnoptnoftte

                             1-65

-------
               A Case History
Implementation of a Toxicity  Reduction
Evaluation at a Multipurpose Specialty
              Chemical Plant
     Project Objective: To develop, test, and
     refine a protocol for conducting industrial
     TREs to provide guidance to permit writers
     and permittees
            MUITI PURPOSE SPECIALTY CHEMICAL WASTE HOW DIAGRAM

                     1-66

-------
                  Toxicity Testing


  Test Species            Test System      Test Duration


  Daphnla magna         static acute          48 hr.

  Fathead minnows        static acute          /IB hr.

  Mysldopsls bahla        static acute          48 hr.

  Photo-bacterium         Mlcrotox         5 to 30 mln.
    phosphorlum
         Toxicity of Site 1 Final Effluent
             (August 1985 Sample)
Species                       LC50 (% Effluent)
Pimephales promelas               >100
 - fathead minnows

Daphnia magna                       0.1

Photobacterium phosphorium       > 100
       Fractionation Scheme

            Effluent*


                 XAD Resin
 Inorganic*                    Organic*
                                  Method 625

I
Anions*
Resins
I
Cations*
I
Acids'
1
Base/N
Extractions
1
eutrals'Resid
*  Bloassy Testing Point; Further Fractionation
  and Chemical Analysis Decision Point
                        1-67

-------
         Aquatic Toxicity Data for Pichlorvos
               LC50      Test      Test
  Test Species  (ug/L)   Duration   Conditions
                                  Reference
  Fathead
  minnow
 11,600  96 hr
17*C       Toxicology Data
           Bank
  Daphnla
    ulex
  0.07    48 hr
15"C       Toxicology Data
           Bank, Verschueren
           1983
               Acute Toxicity of Amines and
               Pichlorvos to Paphnia magria
       Sample
     Description

     Dlamine

     N-octylamine

     Dicyclohexylamlne

     Dlchlorvos
                                 48-hr EC50
                                   (ug/L)

                                   5,700

                                 > 50,000

                                  15,700

                                    0.08*
                                    0.2**
     *  Calculated EC50 based on dlchlorvos concentration
        measured In August 1985 final effluent sample.
     **  Final effluent sample collected at Site No. 11n February
        was spiked with dichlorvos.
              Fractionated Effluent - August 1985


                    Using Daphnla magna


                        Final Effluent
                           0.10%
           Organic Fraction

               0.14%

  Acid      Base/Neutral Residual
Subtraction Subtraction   Subfractlon
                          Inorganic Fraction

                              >50%
                         Anlonlc
                       Subfractlon
                 Callonlc
               Subfractlon
  1.64%.
0.41%
   not tested   not tested
                             1-68

-------
 Comparison of August, November, and January 61h Samples
  Sample
Final Effluent
        August
          0.1
                        LC50 (% Effluent)
November   January 6
  0.6
70.5
        Comparison of Principal Peaks in
        GC/MS RICs of August 1985 and
    February 1986 Base/Neutral Subfractions
Scan
 No.

790
800
  August 1985 Sample

Alkylamlne, MW139
Ethaneciiylldene Bis
032   Alkyldlamlne, MW172
962   Alkyl amlne, possible
       . MW169
1017  UID
1089  Dlchlorvos
      February 1986 Sample

    Possibly present, unconfirmed
    Not present
      (2-methyl-2-propanamlne)
    Possible trace amount present
    Not present

    Not present
    Not present
                        1-69

-------
TRE MUNICIPAL PROTOCOL - CASE EXAMPLES
                  Fred Bishop, USEPA and John Botts,
                  Engineering Science and Richard Dobbs, USEPA
                   1-70

-------
TRE MUNICIPAL PROTOCOL - CASE EXAMPLES
  Fred Bishop, John Bolts, and Richard Dobbs


  I. Protocol

    A.  TRE Requirement
    B.  Toxicity Reduction Evaluation
    C.  Limitations
    D.  Components
    E.  Operations
    F.  Evaluations
    G.  Treatability Tests
    H.  Results
    I.  Sampling Decisions
    J.  Data

 II. Case Study - Patapsco Wastewater Treatment Plant

III. Case Study - Mount Airy, North Carolina

IV. Case Study - Falling Creek  Wastewater Treatment Plant
                                             1-71

-------
TOXICITY REDUCTION EVALUATION
    PROTOCOL FOR MUNICIPAL
WASTEWATER TREATMENT PLANTS
           TRE REQUIREMENT
  Triggered by evidence of unacceptable
  effluent toxicity

  Usually a TRE plan and  schedule must be
  submitted
                                      i
  Continues until acceptable effluent toxicity
  is achieved
    TOXICITY REDUCTION EVALUATION

  Identify the constituents causing effluent
  toxicity

  Locate the sources of effluent toxicants/toxicity

  Evaluate the feasibility and effectiveness of
  toxicity control options
                   1-72

-------
        MUNICIPAL TRE PROTOCOL
• Development and review of a TRE plan

• Selection of appropriate steps in a TRE

o Evaluation and interpretation of the data

« Selection and implementation of control
  options
      LIMITATIONS OF THE PROTOCOL


   Addresses Methods for Reduction in Whole
   Effluent Toxicity

   Limited Case Studies
                  1-73

-------
COMPONENTS OF THE MUNICIPAL TRE PROTOCOL

Information and Data Acquisition
POTW Performance Evaluation
Toxicity Identification Evaluation
Toxicity Source Evaluations (Tiers I and II)
POTW In-Plant Control Evaluation
Toxicity Control  Selection and Implementation
  POTW OPERATIONS AND PERFORMANCE DATA
   NPDES Discharge Monitoring Reports
    POTW Design Criteria
    Process Control Data
    Treatment Interferences
    Process Sidestream Discharges
    Wastewater Bypasses
                     1-74

-------
     PRETREATMENT PROGRAM INFORMATION
POTW Effluent and Influent Toxiclty/Toxics Data
POTW Sludge  Toxics Data
Industrial Waste Survey Information

Annual Pretreatment Program Reports
Local Limits Compliance Reports
        POTW PERFORMANCE EVALUATION

• Evaluate major unit treatment processes
  (CCP Approach)

• Identify deficiencies that may contribute to
  effluent toxicity

* Determine in-plant sources of effluent toxicants
  (e.g., chlorination, bypasses)
                    1-75   AWBERC UtittAKX. u.o.

-------
        POTW PERFORMANCE EVALUATION
A limited TIE Phase I can be conducted to:

 •  Indicate in-plant toxicants such as chlorine
   and suspended solids

 •  Provide information to set up treatability tests
       CONVENTIONAL TREATABILITY TESTS

 Recommended for Improvements in Conventional
   Pollutant Treatment

 Can Identify Modifications in Conventional
   Treatment That Also Reduce Toxicity
    CONSIDERATIONS IN TIE TESTING AT POTWS


 Characterize effluent toxicant variability over time

 Utilize pretreatment program data to support TIE

 Can initiate treatability tests based on Phase I
 results
                    1-76

-------
            RESULTS  OF TIE
  •  Specific toxicants are identified
     One fraction is consistently toxic
     Variable fraction toxicity
 PURPOSE OF TOXICITY SOURCE EVALUATION (TSE)
Determine Sources of Effluent Toxicants/Toxicity
Determine Feasibility of Pretreatment Control
                    1-77

-------
  TIER I  TSE - SAMPLING DECISIONS

Sewer Line Sampling:
   •  TIE and pretreatment program data
     are limited

   •  POTW has a large number of (Us

Point Discharge Sampling:
   •  TIE and pretreatment program data
     attribute toxicants to lUs

   •  Number of  lUs is manageable
     TSE TIER I  APPROACHES
 Chemical-Specific Tracking
 Refractory Toxicity Assessment
             1-78

-------
   CHEMICAL-SPECIFIC TSE REQUIREMENTS
Pretreatment Program Data to Indicate Sources
Knowledge of Sewer Discharge Characteristics
Accurate Analytical And Flow Data
  TSE - REFRACTORY TOXICITY ASSESSMENT

A simulation of the POTW treatment system
which utilizes toxicity tests to estimate the
amount of refractory toxicity in sewer
wastewaters.
                 1-79

-------
 RTA SAMPLE COLLECTION, CHARACTERIZATION
	AND PREPARATION	


24-Hour Flow Composites

Analyze for COD, TKN, TP, TDS and pH


Adjust BOD5:N:P Ratio  to  100:5:1

 Adjust pH
     EXAMPLE RESULTS FOR TIER I RTA

                  LC50 (% Effluent)

        Sample/    Sample/           Potential
        Synthetic   Primary  Primary   Toxicity
Source  Wastewater  Effluent  Effluent    Source
  A       35        38       70       YES


  B       22        77       72       NO


  C       21        12       85       YES


                    1-80

-------
  TIER II - TOXICITY  SOURCE EVALUATION

Confirm Sources of Refractory Toxicity
Identified In Tier I

Determine Potential for Biological Treatment
Inhibition (optional)

Characterize Refractory Toxicity Using TIE
Phase I Tests (optional)
       EXAMPLE RESULTS FOR TIER II RTA

                       Sample Dilution
              (Times Percent Flow in POTW Influent)

                       10x    5x    2x
Batch Effluent LC 50       10     30    50

Batch Effluent Toxic       10     3.3     2
Units (TU)
Sum of TUs = 15.3
                     1-81

-------
 RELATIVE TOXICITY LOADING CALCULATION

Relative Score =
  Sum of TUs x Sewer Discharge Flow Rate

  Where Sum of  TUs = 15.3
  Flow Rate = 1 mgd
Relative Score =  15.3 TU x 1 mgd = 15.3
TSE TIER II - PRETREATMENT CONTROL EVALUATION

 Approaches to Local Limits Development
     •  Allowable headworks loading
     •  Industrial User management
     •  Case by case permitting

 Equitable Cost Recovery
                   1-82

-------
  SELECTION OF OPTIONS FOR EVALUATION

Review PPE data to determine:
   •  Space and equipment
   •  Operational control

Review TIE  data  to determine:
   •  Types of toxicants  amenable to
      treatment
   •  Treatability test design
      TOXICITY TREATABILITY TESTS
      Activated Sludge
      Coagulation and Precipitation
      Sedimentation
      Granular Media Filtration
      Activated Carbon
                 1-83

-------
 EVALUATION OF TOXICITY CONTROL OPTIONS

Selection based on  results of:

    • PPE
    • TIE
    • TSE Tier I - Chemical Specific Testing
    • TSE Tiers I and II - Refractory
      Toxicity Assessment
    • POTW Treatability Testing
 POTW TECHNOLOGIES FOR CATEGORIES OF POLLUTANTS

    Biodegradable
      Organic            Non-Biodegradable
   Compounds and              Organic
      Ammonia               Compounds

  Biological Process           Coagulation/
      Control               Precipitation
      Nutrient                Filtration
      Addition

                             Activated
                              Carbon
                     1-84

-------
POTW TECHNOLOGIES FOR CATEGORIES OF POLLUTANTS
         Volatile              Heavy Metals
         Organic              and Cationic
       Compounds             Compounds
    Biological Process        pH Adjustment
         Control

         Aeration               Coagulation/
                               Precipitation

                                 Filtration
       COMPARISON OF SELECTION CRITERIA FOR
             TOXICITY CONTROL OPTIONS
                                        Alternative
Selection Criteria                        ABC
    Ability to achieve effluent toxicity limits
    Ability to comply with other permits
    Capital and O&M Costs
    Ease of Implementation
    Reliability
    Environmental Impact
                       1-85

-------
   TOXICITY CONTROL IMPLEMENTATION
Toxics Control Implementation Plan
Follow-up Monitoring
               1-86

-------
       CASE STUDY

TOXICITY REDUCTION EVALUATION
             AT THE
     PATAPSCO WASTE WATER
        TREATMENT PLANT
        Baltimore, Maryland
   PURPOSE OF TRE CASE STUDY #1

   Develop and validate procedures
 for municipal TREs with emphasis on
    evaluating methods for tracing
    effluent toxicity to its sources.
                1-87

-------
WHY PATAPSCO WAS CHOSEN FOR A CASE STUDY

 • Effluent Toxicity

 • Treatment Performance Problems Related
   To Toxicity

 • Experience in Toxicity Monitoring/Existing
   Data Base

 • Proximity to the Chesapeake Bay Estuary
     OBJECTIVES OF  THE  TRE

  • Evaluate Operations and Performance

  • Identify Effluent Toxicants

  • Trace Toxicants and/or Toxicity

  • Evaluate, Select and Implement
    Controls
                  1-88

-------
  PATAPSCO TRE - CASE STUDY SCHEDULE

                       MONTHS
             012345678 9101112131415161718
TOXICITY TESTING
PERFORMANCE REVIEW
TIE (PHASE I)
SOURCE EVALUATION
FINAL REPORT
     AQUATIC TOXICITY TESTS
         TEST
 ENDPOINT
7-day Ceriodaphnia dubia   48-hour LC5Q
                          7-day ChV

96-hour Mysidopsis bahia   96-hour LC 50
 MICROTOX
          TM
5-minute EC
50
                  1-89

-------

-------
ACUTE TOXICITY OF SECONDARY EFFLUENT
  1000.0i	r 1000.0
                                      100.0
     Apr  MayJun   Jul  Aug  Sep

        MICROTOX    Mysidopsis
    Oct   Nov Jan

     Ceriodaphnia
ACUTE TOXICITY OF  SECONDARY EFFLUENT

                           MEAN
                     LC5o/EC5o (S.D.)   N
 Ceriodaphnia dubia    6.3 (4.6)
               45
 Mysidopsis bahia
47.6 (23.1)
44
 MICROTOX
            TM
79.3 (23.4)
40
                     1-91

-------
          CHRONIC TOXICITY OF
  PRIMARY AND SECONDARY EFFLUENT

                 NOEC MEAN ChV MEAN
                    (S.D.)       (S.D.)    N
Ceriodaphnia dubia
   Primary Effluent    0.8 (1.1)    1.2 (1.8)    12

   Secondary Effluent 2.3 (1.6)    2.8 (2.1)    45
   PERCENT  TOXICITY  REDUCTION BY
          THE PATAPSCO WWTP

                     MEAN (S.D.)      N
  MICROTOX™          87.7 (12.2)       37
    5-rninute EC
50
  Mysidopsis bahia     55.5 (16.8)       12
    96-hour LC 59

  Ceriodaphnia dubia
    48-hour LC50       60.7(30.4)       13

    7-o-ay ChV          62.5 (31.1)       12
                    1-92

-------
SUMMARY  OF TOXICITY RESULTS
                                 !
1  Ceriodaphnia dubia was  the most
  sensitive  species


1  Significant correlation of  Ceriodaphnia
  dubia and Mysidopsis bahia
  Percent toxicity reduction ranged
  from 50-90%
PLANT PERFORMANCE  EVALUATION

Primary Treatment Did Not  Reduce
Influent Toxicity

Increases in Acute Effluent Toxicity
Occurred During  Reduced Plant Performance

Performance and Operations Were Not a
Major Cause of Effluent Toxicity
               1-93

-------
                         IWA8TEWATER SAMPLE]
                          TIME LETHALITY TEST
                            ON WHOLE SAMPLE
       UNFILTERED
         SAMPLE
AERATED FOR~|
   4 i iiti in    I
   ^ HOUR

  48-HOUR
 ACUTE TEST
                 \
UNAERATED

 48-HOUR
ACUTE TEST
                              FILTERED
                             .Oum) SAMPLE
UNAERATED

  48-HOUR
ACUTE TEST
   AERATED

TIME LETHALITY
 OR 48-HOUR
    TEST
   RAISE pH>11
AERATE FOR 1 HR.
 AND NEUTRALIZE

 TIME LETHALITY
     TEST
                                  COLUMN
                              EXTRACTIONJ
                              I C(18) COLUMN
                               EXTRACTION
        [EFFLUENT FROM COLUMN]
          TIME LETHALITY TEST |

                  I	
          |IF TOXICITY OCCURS]
         SEPARATION OF SAMPLE
        USING ANION AND CATION
           EXCHANGE RESINS
                  r
         [48-HOUR_ACUTE TEST]
                                   ELUTED WITH
                                   INCREASING
                                 CONCENTRATIONS
                                   OF METHANOL
                               [ TIME LETHALITY TEST
                               [48-HOUR ACUTE TEST]
                                1-94

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            TIE PHASE I RESULTS
  SECONDARY EFFLUENT 10 DECEMBER 1986
o
no
O
O
I
100
 90
 80
 70
 60
 50
 40
 30
 20
 10
  0
     Whole Aerate Filter NH3-N C-18  Cation Anion Residual
                  Treatments
             TIE PHASE I RESULTS
     SECONDARY EFFLUENT 23 JULY 1986
 1C
 o
 o
 X
 I
 00
 100
 90
 80
 70
 60
 50
 40
 30
 20
 10
  0
        48-hour LC50

      Theoretical LC50
100
90
80
70
60
50
40
30
20
10
0
      Whole Aerate Filter
                        C-18 Cation Anion Residual
                   Treatments
                      1-95

-------
o
  100
   90
   80
   70
S  60
O  50
"^  40
3  30
   20
   10
   0
           TIE PHASE I RESULTS
      PRIMARY EFFLUENT 23 JULY 1986










— 1



























































100
90
80
70
60
50
40
30
20
10
n
     Whole Aerate Filter
                        C-18  Cation Anion Residual
                 Treatments
            TIE PHASE I RESULTS
     SECONDARY EFFLUENT 23 JULY 1986
      25
           50
75
80
85
90
95
100
   Percent Methanol Fractions From C-18 Column
                    1-96

-------
          TIE PHASE I RESULTS
 SECONDARY EFFLUENT 10 DECEMBER 1986
                                     70
                                     60
                                     50
     25   50   75  80   85   90   95   100
  Percent Methanol Fractions From C-18 Column

        REFRACTORY TOXICITY
         ASSESSMENT  (RTA)

• Collect Sewer Samples

© Batch Simulation  of Activated Sludge
  Treatment Process

• Measure Batch Effluent  Toxicity

• Rank Sources by Relative Toxicity
  Loading
                 1-97

-------
       DESCRIPTION OF  INDIRECT
        INDUSTRIAL DISCHARGERS
INDUSTRY
  CODE         INDUSTRY PRODUCTS

    A   Organic Chemicals and Pesticides
    B   Detergent Alkylates, Hydrotropes, and
        Petroleum Intermediates
    C   Emulsifiers, Surfactants, and Specialty
        Monomers
    D   Organic and Inorganic Chemicals
    E   Washdown of Chemical Transport Trucks
        RTA  RESULTS - INDUSTRY B
  Percent                       Ceriodaphnia
  Industrial  MICROTOX ™ (EC50) Time Lethality (TU)
Wastewater
100
75
50
25
10
Influent
45.7
65.4
100
82.8
100
Effluent
100
100
100
—
—
Influent
76.0
88.1
100
100
—
Effluent
22.9
24.5
25.5
26.2
—
   RAS      100                 10.7
                       1-98

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      RTA  RESULTS -  INDUSTRY D

 Percent                     Ceriodaphnia
Industrial  MICROTOX ™ (EC 50) Time Lethality (TU)
Wastewater
100
75
50
25
10
RAS
Influent
1.4
1.8
4.2
9.3
16.3
100
Effluent
3.2
11.5
15.7
61.6
100

Influent
16.4
21.0
24.8
51.9
90.5
16.4
Effluent
4.8
4.8
13.3
11.7
15.5

BIOMASS  TOXICITY CHARACTERIZATION
 Treatment
      Ceriodaphnia
Time Lethality Toxic Units
 #1         #2       #3
 Coarse Filter   35
           54
          58
  0.2 um Filter   88
           90
         100
  Centrifuge
 81
                  1-99
87
92

-------
             TIE PHASE I RESULTS
       INDUSTRY A -12 DECEMBER 1986
•o
 •
O
o
IO
O
o
 100
  90
  80
  70
  60
  50
  40
  30
  20
  10
   0
       48-hour LC50
Theoretical LC50
100
90
80
70
60
50
      Whole Aerate Filter  NH3-N C-18  Cation Anion Residual
                   Treatments


              TIE PHASE I RESULTS
          INDUSTRY A - 12 MARCH 1987
 o
  100
   90
   80
   70
S 60
O 50
"3 40
   30
   20
   10
    0
 O
 I
                                         100
                                         90
                                         80
                                         70
                                         80
                                         50
                                         40
                                         30
                                         20
                                         10
      Whole Aerate Filter  NH3-N C-18  Cation Anion Residual
                    Treatments
                       1-100

-------
XI 100
•O  90
"S
S  80
O  50
7J  40
a  30
•?  20
            TIE PHASE I RESULTS
        INDUSTRY E - 26 MARCH 1987
     Whole Aerate Filter NH3-N C-18 Cation Anion Residual
                 Treatments
  70

  50
  40
  30
  20
  10
   0
O
Q.
 O
            TIE PHASE I RESULTS
         INDUSTRY A - 12 MARCH 1987
       25   50   75   80    85   90   95   100
    Percent Methanol Fractions From C-18 Column
                      1-101
70
60
50
40
30
20
10
0

-------
   TOXICITY IDENTIFICATION EVALUATION
           OF RTA EFFLUENTS

INDUSTRY    PRINCIPAL TOXIC FRACTION

   A        NON-POLAR ORGANICS
            RESIDUAL TOXICITY
   C        NON-POLAR ORGANICS
            RESIDUAL TOXICITY

   D        NON-POLAR ORGANICS
            RESIDUAL TOXICITY

   E        ANIONS
           CONCLUSIONS

   The WWTP Achieved Significant
   Toxicity Reduction; However,
   Substantial Acute and Chronic
   Toxicity Remained

   Effluent Toxicity Was Not Caused
   By Poor Treatment Operation Or
   Performance
                 1-102

-------
         CONCLUSIONS
          (Continued)
Non-Polar Organic Compounds
Appear To Be The Principal Effluent
Toxicants

Acute Toxicity To Ceriodaphnia Was
Largely Associated With Particles
> 0.2 urn
         CONCLUSIONS
          (Continued)
 RTA Was An Effective Tool For
 Identifying Contributors To The
 WWTP's Effluent Toxicity
              1-103

-------
           RECOMMENDATIONS
Test Enhanced Solids Removal Techniques
(e.g. Coagulation/Precipitation or Filtration)
For Sorbable Toxicity Reduction

Additional RTA Testing to Identify Sources
Contributing to the WWTP Toxicity
Pass-Through
                1-104

-------
     CASE  STUDY
   MOUNT AIRY, NORTH CAROLINA
  TOXICITY REDUCTION EVALUATION
MT. AIRY TOXICITY REDUCTION EVALUATION
        TECHNICAL APPROACH

    • CHEMICAL MEASUREMENTS
    • MOCK EFFLUENTS
    • TIE PHASE I TESTS
    • SOURCE EVALUATION

    • LOCAL PRETREATMENT LIMITATIONS
               1-105

-------
        >DIFIED TIE PHASE I
         RESIN   -   METALS

          RESIN  -   ORGANICS
          ICAL MEASUREMENT
o FOCUSED ON ALKYL PHENOLS,
  PETALS, SOLVENTS
        ISON OF CHEMICAL DATA
       •RATURE TO INDICATE TOXICANTS
              1-106

-------
       SOURCE EVALUATION
ALKYL PHENOLS  -  TEXTILE SURFACTANTS

COPPER        -  DYE COMPONENTS

ZINC           -  SODIUM HYDROSULFITE

SOLVENTS      -  TEXTILE SCOURING
     PRETREATMENT CONTROL
• LINEAR ALCOHOL ETHOXYLATES IN LIEU OF
  ALKYL PHENOL ETHOXYLATES

• CHEMICAL USAGE OPTIMIZATION

• REDUCED APPLICATION OF METAL-BASED DYES

• ZINC-FREE HYDROSULFITE
               1-107

-------
         DEVELOPMENT OF A
TOXICITY REDUCTION EVALUATION PLAN
       FOR THE FALLING CREEK
   WASTEWATER TREATMENT PLANT
              ENGINEERING-SCIENCE
       DESCRIPTION OF FACILITIES

    9 MGD Advanced Secondary Treatment Plant

    Treats Primarily Domestic Wastewater

    No Major Industries

    Discharges to Low Flow Tributary of the
    James River
                  1-108

-------
  BIOMONITORING REQUIREMENTS
Monthly:
96-Hour Pimephaies promelas
Quarterly:    7-Day Ceriodaphnia dubia
     TOXICITY TEST RESULTS
DATE
1986
May
June
July
Nov
1987
June
s»_
PERCENT EFFLUENT
P. Promelas C. dubia C. dubia
96-hr LC50 72-hr LC50 NOEL

100
100
100
100

100

54.8
50.0
46.9
36.7

24.5

3
10
30
20

10
— —
                 1-109

-------
       TRE REQUIREMENT
"Upon notification . . . that a discharge is
determined to be actually or potentially
toxic . . . the permittee shall begin to
develop a toxicity reduction evaluation
plan.  (Toxics Management Regulation
VR 680-14-03)"
 ADDITIONAL REQUIREMENTS FOR
    PREPARING THE TRE PLAN

  Evaluation of POTW Performance

  Further Toxicity Identification Evaluation

  Initial Assessment of Toxicity Control
  Options
                 1-110

-------
  PERFORMANCE EVALUATION FOR
     THE FALLING  CREEK WWTP

     Reviewed Monthly Operations and
     Performance Data for the Period
     January 1986 to  August 1987

     Conducted On-Site Review of
     Treatment Facilities
COMPARISON OF EFFLUENT QUALTIY
          TO PERMIT LIMITS
Parameter
        Permit Limitation (mg/l)
   Monthly     Weekly    Actual
   Average     Average   Average
BOD
        Summer
        Winter
         16
         29
24
44
10
9
SS:
Summer   16
Winter    29
24
44
5
8
                i-in

-------
EFFLUENT QUALITY VS. EFFLUENT TOXICITY
    Suspended Solids
    May-86  Jun-86  Jul-86   Nov-86  Jun-87
               Sampling Period
INFLUENT QUALITY VS. EFFLUENT TOXICITY
     May-86  Jun-86  Jul-86   Nov-86
              Sampling Period
Jun-87
                     1-112

-------
      SUMMARY OF THE POTW
    PERFORMANCE EVALUATION
All Treatment Processes Operate Within
Design Specifications and Performance
Criteria

WWTP Does Not Appear to Contribute to the
Effluent Toxicity

Limited Data Suggest That the Influent is
the Source of the Toxicity
   SUMMARY  OF PRETREATMENT
         PROGRAM  REVIEW


No Categorical or Major Industries

Several Commercial Dischargers

No Likely Source of Toxicity

Additional Information Needed on
Commercial Discharges
                 1-113

-------
           TOXICITY IDENTIFICATION           \
             EVALUATION RESULTS
     Principal Toxic Component Was Non-Polar
     Organic Compounds

     GC/MS Indicated 15 Identified Compounds
     and 30 Unidentified Compounds

     Identified Peaks Included Benzothiozole,
     Propanoic Acid and Cyclohexanol
/^
          SUMMARY OF TIE RESULTS
     Acute Toxicity Associated With Filtrable,
     Volatile and Non-Polar Organic Fractions

     Type of Toxicant Varies Over Time

     General Association of Toxicity With
     Suspended Solids
                                             J
                      1-114

-------
     OPTIONS FOR ENHANCED
         SOLIDS REMOVAL
   Chemical Coagulation Followed by
   Sedimentation

   Chemical Coagulation Followed by
   Conventional Gravity Filtration
    FEASIBILITY  OF ENHANCED
         SOLIDS  REMOVAL
Both Processes Rely on a Moderate Level
of Solids to Promote Coagulation and
Solids Separation

Expected Solids Levels After Treatment
Are 2 to 10 mg/l

Current WWTP Effluent Averages Only 7 mg/l
                 1-115

-------
RECOMMENDATIONS FOR THE TRE  PLAN
   Additional TIE Analyses to Identify the
   Effluent Toxicants

   Tests to Characterize the Nature and
   Sources of Influent Toxicity

   In-Depth Assessment of Pretreatment and
   WWTP Control Options
 RESULTS  OF TOXICITY IDENTIFICATION

           EVALUATION PHASE  I

 SAMPLE DATE        CLASSES OF SUSPECTED TOXICANTS

AUGUST 1988                  LC50 >  100%

OCTOBER 1988           AMMONIA TYPE COMPOUNDS
                     AND NON-POLAR ORGANICS

FEBRUARY 1989          AMMONIA TYPE COMPOUNDS
                     AND NON-POLAR ORGANICS

APRIL 1989                   LC50 >  100%

JUNE 1989                    LC50 >  100%
                    1-116

-------
 RESULTS OF TOXICITY  IDENTIFICATION
           EVALUATION PHASE II

 SAMPLE DATE     TOXIC METHANOL / WATER ELUATES

               25  50  75   80   85   90   95  100

OCTOBER 1988            *   *   *


FEBRUARY 1989               *   #    *   *
         REFRACTORY TOXICITY

       ASSESSMENT  PROCEDURE

       BATCH TESTS
           Samples:
             48" sewer lines
             30" sewer line
             20" sewer line
             Combined Influent
       CONDITIONS
           Operational WWTP Parameters:
             MLSS
             Dissolved Oxygen
             Food to Microorganism Ratio
       ANALYSIS
           Acute toxicity of batch influent
           and batch effluent samples
       RESULTS
           Refractory wastewater toxicity:
             48" sewer line
             30" sewer line
             20" sewer line
             Combined Influent
                    1-117

-------
           SCHEMATIC OF BATCH REACTOR
              WASTEWATER SAMPLE
           AND WWTP ACTIVATED SLUDGE
                                       AIR STONE
                                        MAGNETIC
                                        STIRREF
    REFRACTORY TOXICITY ASSESSMENT OF
FALLING CREEK WWTP INFLUENT WASTEWATERS
              Sampling Date:  February 14-15, 1989
         BATCH TEST
        WASTEWATERS
 CERIODAPHNIA
TIMED LETHALITY
  TOXIC UNITS
     48" sewer influent
     48" sewer influent
     30" sewer influent
     30" sewer effluent
     20" sewer influent
     20" sewer effluent
     Combined influent
     Combined effluent
     30"+ combined effluent
     20"+ combined effluent
     32.2
     13.1
      0
      0
     27.0
   14.7 (9.8)
     27.8
     18.0
     11.4
     9.8
                            1-118

-------
    REFRACTORY TOXICITY ASSESSMENT OF
FALLING CREEK WWTP INFLUENT WASTEWATERS
            Sampling Date: April 18-19, 1989

                             CERIODAPHNIA
       BATCH TEST             TIMED LETHALITY
      WASTEWATERS               TOXIC UNITS
    48" sewer influent                  0
    48" sewer influent                  0
    30" sewer influent                 0.8
    30" sewer effluent                 0 (4.9)
    20" sewer influent                 24.5
    20" sewer effluent                  0
    Combined influent                 4.9
    Combined effluent                 3.3
       SUMMARY OF PHASE 2
            AND 3 RESULTS

   Acute effluent toxicity was attributed
     primarily to non-polar organic compounds
     and to a lesser  extent to ammonia-type
     compounds

   Two of the three main sewer lines (48"  and
     20" lines) were found to contribute acute
     refractory toxicity
                    1-119

-------
  RECOMMENDATIONS FOR

      PHASE 4 TESTING

TIE Phase II testing will be to identify
  the non-polar organic compounds in the
  methanol fraction found to be causing
  acute effluent toxicity

Identification of the sources of  the toxicity
  in  the sewer lines will require additional
  sewer line testing and a survey of
  commercial discharges
                1-120

-------
                      PHASE 4
DEVELOPMENT OF TOXICITY CONTROL OPTIONS
      TOXICITY
   IDENTIFICATION
    EVALUATION
      PHASE II
                  PHASE 4A STUDY PLAN
PRETREATMENT
 EVALUATION
WWTP EVALUATION
                   PHASE  4A  REPORT/
                  PHASE 4B STUDY PLAN
     IN-DEPTH
   PRETREATMENT
    EVALUATION
                 IN-DEPTH WWTP
                   EVALUATION
          RECOMMEND TOXICITY  CONTROL OPTION(S)
                       (PHASE 5)
           IMPLEMENT TOXICITY CONTROL OPTION(S)
                       (PHASE 6)
                         1-121

-------
    ISSUES TO CONSIDER

           IN PHASE 4

The availability of pretreatment data on
  commercial dischargers

The effect of the proposed nutrient control
  process(es) on final effluent toxicity

The effect of WWTP sidestream discharges
  on final effluent toxicity
              1-122

-------
TREATABILITY DATABASE
        Glen Shaul, USEPA and Richard Osantowski and
        Stephanie Hansen, Radian Corp.
         1-123

-------
Treatability Database
    Glen Shaul, USEPA and Richard Osantowski and Stephanie Hansen, Radian Corp.

I.   Introduction

II.  Discussion of the Program Format

III. Codes and Abbreviations

IV. Sample

    A. Phenol
    B. PCB 1254

V.  Summary

VI. Questions and Answers
                                            1-124

-------
                             WERL TREATABILITY
                                  DATABASE
Introduction

    The Risk Reduction Engineering Laboratory, which now includes the former
Water Engineering Research Laboratory, has developed and is  continuing
to expand a database on the treatability of chemicals in various types of
waters and wastewaters. This activity is being conducted under the direction
of Mr. Kenneth A. Dostal.

    The following editing rules are being used to evaluate the data prior
to entry into the database:

    o   Only primary references will be used.

    o   Bench-top and pilot-plant data from biological treatment processes
        must be from acclimated systems.

    o   Only matched pairs of influent and effluent data will be used.

    o   Data will be from continous flow processes in equilibrium unless
        noted by a "(B)" in the "Technology" column.

    The compound name used in the database will be labled as a "Primary Name"
in the "Compound Name List". Other chemical names are synonyms for the
"Primary Name". If treatability data are not available, only information
related to chemical and physical properties, environmental data and possibly
adsorption data will be given.

    If you have any questions/comments concerning this database or would like
additional information on a reference, please contact:

                        Mr. Kenneth A. Dostal
                        Risk Reduction Engineering Laboratory
                        Environmental Protection Agency
                        26 W. Martin Luther King Drive
                        Cincinnati, Ohio 45268

                              684-7503 (FTS)
                        (513) 569-7503 (Commercial)


               Treatment Technologies Code and Abbreviation Table

Treatment Technologies
   AAS  - Activated Alumina Sorption
   AFF  - Aerobic Fixed  Film
   AL - Aerobic Lagoons
   API  - API Oil/Water  Separator
   AS - Activated Sludge
   AirS - Air Stripping
   AnFF - Anaerobic  Fixed Film
   AnL  - Anaerobic Lagoons
   BGAC - Biological Granular Activated Carbon
   CAC  - Chemically  Assisted Clarification
   ChOx - Chemical Oxidation (Parantheses shows oxidation chemical
          ie. ChOx(Oz)  -  is ozone)
   ChOx/Pt  - Chemical Oxidation/Precipitation
   ChPt - Chemical Precipitation
   DAF  - Dissolved Air  Flotation
   Fil  - Filtration
   GAC  - Activated Carbon (Granular)
   KFEG - Dechlorination  of Toxics using an Alkoxide (Formed by the reaction
                                   1-125

-------
          of potassium hydroxide with  polyethylene  glycol  (PEG400))
   IE -  Ion  Exchange
   PACT  -  Powdered Activated Carbon Addition to  Activated  Sludge
   RBC - Rotating Biological Contactor
   RO -  Reverse  Osmosis
   SBR - Sequential Batch Reactor
   SCOx  -  Super  Critical  Oxidation
   SExt  -  Solvent Extraction
   SS -  Steam Stripping
   Sed - Sedimentation
   TF -  Trickling Filter
   UF -  Ultrafiltration
   UV -  Ultraviolet Radiation
   WOx - Wet Air Oxidation
   NOTES:
        	 +  	    is the first process  unit followed  in process  train
                       by the second ie.  AS  + Fil -  Activated Sludge  followed
                       by Filtration.

        	 w  	    is the two  units together ie.  UFwPAC - Ultrafiltration
                       using Powdered Activated  Carbon.
Scale

B - Bench Top         P -  Pilot plant         F -  Full scale

Number after letter refers to the plant number in a specific reference
(ex. F7 - plant 7 is the seventh full scale plant in the indicated report).

Matrix
    C - clean water (ex.  distilled)
    D - domestic wastewater
    GW - ground water
    HL - hazardous leachate
    I - industrial wastewater
    I+HL - industrial waste combined with leachate from hazardous landfill
    ML - municipal leachate
    RCRA - RCRA listed wastewater
    S - synthetic wastewater
    SF - superfund wastewater
    SP - spill
    T - tap water
    W - surface water

SIC (Standard Industrial Classification) Codes
   For industrial wastewaters a 2 digit SIC code will be given following
   the letter designation, i.e. I 22 is a Textile Mill Products wastewater.
   If the SIC code is unknown a U will be shown, I U.

    10 - Metal mining
    12 - Coal mining
    13 - Oil and gas extraction
    20 - Food and kindered products
    22 - Textile mill products
    24 - Lumber and wood products
    26 - Paper and allied products except computer equipment
    27 - Printing and publishing
    28 - Chemicals and allied products
    29 - Petroleum refining and related
    30 - Rubber and misc. plastic products
    31 - Leather and leather products
    33 - Primary metals industries
                                  1-126

-------
    34 - Fabricated metal products except machinery & transportation  equip.
    36 - Electronic and electric equipment
    39 - Misc.  manufacturing industries           .
    47 - Transportation services
    49 - Electric, gas, and sanitary
    99 - Nonclassifiable establishments industries

Effluent Concentration
    Effluent concentration will be given as a arithmetic mean to  two
    significant figures. The number of samples used to calculate  the
    mean Is given after concentration as (n) (ex.  13 (5) -  13 is  the
    mean of 5 sample values).

% Removal

    Percent removal will be calculated on a concentration basis.  If data
    are available, it will also be calculated on a mass basis for
    physical/chemical systems.  Those vaules calculated on a mass  basis
    will be noted by a (m). An example would be:

    % Removal:  99.95       99.95 is based on concentration
                98(m)       98 Is based on mass

         where % Removal - Influent - Effluent

                               Influent
Reference Codes
    A - Papers In a peer reviewed journal.
    B - Government report or database.
    C - Reports and/or papers other than In groups A or B not reviewed.
    D - Group C papers and/or reports which have been given a "good"
        quality rating by a selected peer review.
    E - Group C papers and /or reports which have been given a "poor"
        quality rating by a selected peer review. This data will only
        be used when no other data are available.

Codes Identifying Additional Data Presented In The Reference

    V - Volatile emissions data
    S - Sludge data
    $ - Costs data

Physical/Chemical Properties Data

    (c) - Values presented are values that were reported calculated
          In the reference as Is and are only used where measured
          are not available.
    NA -  Value for the particular property have not been found
          In literature to date.

END
                                    1-127

-------
WERL Treacabilicy Database
                                                Ver No. 2.0
                                                       10/26/89
                                     PHENOL
CAS NO.:    108-95-2

COMPOUND TYPE:    PHENOLIC,

FORMULA:    C6  H6 0
CHEMICAL AND PHYSICAL PROPERTIES
                                                                  REF.
    MOLECULAR WEIGHT:  94.11
    MELTING POINT (C):  43
    BOILING POINT (C):  181.7
    VAPOR PRESSURE @ T(C),  TORR:  0.35  @ 25
    SOLUBILITY IN WATER @ T(C), MG/L:  8 E4 <§ 25
    LOG OCTANOL/WATER PARTITION COEFFICIENT: 1.46
    HENRY'S LAW CONSTANT, ATM x M3  MOLE-1:1.3 E-6 @ 25
                                                   333A
                                                   333A
                                                   333A
                                                   1006A
                                                   1006A
                                                   163A
                                                   191B
ENVIRONMENTAL DATA
                                                                  REF.
    CHRONIC NONCARCENOGENIC SYSTEMIC TOXICITY
    RISK ESTIMATES FOR CARCINOGENS
    DRINKING WATER HEALTH ADVISORIES/STANDARDS
    WATER QUALITY CRITERIA
    AQUATIC TOXICITY DATABASE
                                                   4B
                                                   NA
                                                   NA
                                                   4B
                                                   5B
FREUNDLICH ISOTHERM DATA
ADSORBENT
FILTRASORB 300
FILTRASORB 300
XAD 4
FILTRASORB 400
WESTVACO WV-L
FILTRASORB 400
POLYBENZIMIDAZOLE
POLY(4 -VINYL PYRIDINE)
HLTRASORB F400
FILTRASORB 400
MATRIX
C
C
C
C
C
C
C
C
C
C
K
29
21
0.91
50
13.3
0.037
0.079
0.223
78.1
77.4
1/N
0.33
0.54
0.76
0.26
0.299
0.371
0.917
0.894
0.212
0.211
Ce
UNITS
mg/L
mg/L
mg/L
mg/L
mg/L
mg/L
mg/L
mg/L
mg/L
mg/L
X/M
UNITS
mg/gm
mg/gm
mg/gm
mg/gm
mg/gm
mg/mg
mg/gm
mg/gm
mg/gm
mg/gm
REF.
138D
3B
19 3A
72E
1083E
450D
381D
381D
1721A
489D
                                     PHENOL
     CAS NO.: 108-95-2
 TECHNOLOGY
INFLUENT CONCENTRATION -  0-100 ug/L
                          EFFLUENT
   MATRIX    SIC SCALE  CONCENTRATION    PERCENT
            CODE           ( ug/L )      REMOVAL
                                                                     REFERENCE
AS
AS
AS
AS
TF
TF
D
D
D
D
D
D
F31
F4
P
F59
F21
P
<1 (6)
<1 (3)
10 (11)
<26 (6)
1 (6)
8 (10)
>98.3
>96.4
90.0
>63
98.2
91.3
IB
IB
240A
IB
IB
240A
-S-
-S-
-S-
-s-
-s-
-s-
                      1-128

-------
    UERL Treatability Database
                                               Ver.  No.  2.0
  10/26/89
                                    PHENOL
    CAS NO.: 108-95-2

              INFLUENT CONCENTRATION -  >100-1000 ug/L
                                        EFFLUENT
TECHNOLOGY       MATRIX    SIC SCALE  CONCENTRATION    PERCENT      REFERENCE
                          CODE           ( ug/L )      REMOVAL
AL
AL
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
AS
CAC
TF
TF
CAC
AL
API+DAF+AS
AS
AS
AS
AS
AS
AS
AS + Fll
ChOx(Cl) (B)
ChOx(Cl) (B)
GAC
AL
AS
RBC

D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
HL
I 28
I 29
I 28
I 28
I 28
I 28
I 28
I 28
I 28
I 28
I 28
S
SF
SF
SF

PI
P2
P
F28
P
F38
F19
F
PI
F30
F36
F58
F60
P
F52
P
F2
F12
F
F4
Fl
F3
F5
F31
Fll
F29
B4
Bl
B2
P
P
P

84 (11)
18 (11)
<14 (8)
1 (6)
U (11)
<1 (6)
<1 (5)
20 (31)
<8 (4)
2 (5)
25 (6)
<61 (6)
<8 (5)
99 (11)
<47 (6)
64 (11)
<10 (1)
<11 (3)
85 (4)
<20
<10 (3)
<10 (39)
<15 (7)
<10 (11)
120 (3)
<10 (15)
16
<2
10
<10
<10
<10
PHENOL
33
86
>94.6
99.89
89
>99.44
>99.33
92.6
>97.2
98.6
94.4
>92.4
>97.2
21
>82
49
>92.6
>90.8
89.5
>87
>98.6
>96.4
>98.0
>96.3
97.9
>98.0
93.3
>98.3
99.00
>98.99
>98.99
>98.99

203A
203A
204A
IB
203A
IB
IB
201B
241B
IB
IB
IB
IB
203A
IB
203A
245B
6B
1482D
97SB
6B
6B
6B
6B
6B
6B
975B
975B
1054E
192D
192D
192D

-S-
-S-
-s-
-s-
-s-
-s-
-s-
-s-
vs-
-s-
-s-
-s-
-s-
-s-
-s-
-s-
—
	
—
--$
—
	
—
—
—
	
--$
--$
V--
	
	
	

    CAS NO.:  108-95-2

              INFLUENT CONCENTRATION -  >1-10 mg/L
                                       EFFLUENT
TECHNOLOGY       MATRIX   SIC SCALE  CONCENTRATION    PERCENT
                         CODE           ( ug/L )      REMOVAL
REFERENCE
GAC
AS
AS
AS
AS
ChOx(Cl) (B)
PACT
PACT
PACT
RO
HL
I 28
I 28
I 28
I 28
I 28
I 28
I 28
I 28
SF
F
F3
Fl
F28
F42
83
B2
Bl
F40
F4
<5 (1)
6.6
160
56 (4)
<21 (10)
12
8
<2
30 (3)
120
>99.89
99.87
95.0
96.9
>99.64
99.37
99.85
>99.955
98.6
93.6
237A
975B
9753
6B
6B
975B
975B
975B
6B
250B

--$
--$
	
	
--$
--$
--S
—
—
TECHNOLOGY
INFLUENT CONCENTRATION .- >10-100 mg/L
EFFLUENT
MATRIX SIC SCALE CONCENTRATION PERCENT
CODE
SBR
AS
AS
AS + Fll
PACT
AS
HL+I U
I
I
I
I
S
28
28
28
28

P
F17
F
F26
B
B2
( ug/L )
1.000 (16)
<10 (3)
4.000
<13 (3)
<1.8
1,000
REMOVAL
97.7
>99.944
95.2
>99.976
>99.991
95.0
REFERENCE

1433D
6B
1122E
6B
190E
1054E

...
	
	
	
	
V--
                      1-129

-------
    WERL Treatability Database
                Ver.  No.  2.0
                                      10/26/89
                                    PHENOL
    CAS NO.:  108-95-2

              INFLUENT CONCENTRATION -  >100-1000 mg/L
                                        EFFLUENT
TECHNOLOGY       MATRIX    SIC SCALE  CONCENTRATION    PERCENT      REFERENCE
                          CODE           ( mg/L )      REMOVAL
SBR
SBR
SBRwPAC
AS
AS
RBC
ss
AS
AS
AS
AnFF
AnFF
AnFF
AnFF
WOx (B)
HL
HL
HL
I 28
I 28
I 23
I 49
S
S
S
S
S
S
S
S
P
B
B
F33
F8
P
P
B
P
B3
P
P
B
P
Bl
1 (1)
3
<1
<0.010 (13)
<0.010 (2)
1.7
160
<0.01
<0.5 (6)
0.25
0.07
0.01
<10
0.24
27
99.81
99.63
>99.88
>99.999
>99.996
99.60
24
>99.994
>99.949
99.88
99.981
99.999
>98.97
99.86
97.3
227D
64D
64D
6B
6B
603E
1082E
202D
226B
1054E
231A
231A
230A
235D
1054E
--$
--$
--$
	
	
	
	
VS-
vs-
V--
—
—
	
—
V--
TECHNOLOGY
WOx (B)
VOx (B)
AnFFwGAC
SExt
AnFF
AnFF
AnFF
WOx (B)
INFLUENT CONCENTRATION - >1 g/L
EFFLUENT
MATRIX SIC SCALE CONCENTRATION PERCENT
CODE ( ng/L ) REMOVAL
C
C
I 49
I 49
S
S
S
S
B
B
P
P
B
P
P
B2
3.6
3.0 (1)
0.05
210
<1
0.03
0.7
20
99.920
99.97
99.997
95.4
>99.947
99.998
99.976
99.89
REFERENCE
1101D
236A
249D
1082E
230A
231A
231A
1054E
V--
 WERL TreaCabilicy Dacabase
                                      Reference Number:
                                                            231A
 Wang,  Y.T.,  M.T.  Suldan. and B.E. Rittman, "Anaerobic Treatment  of  Phenol
 by an Expanded-bed Reactor", Journal WPCF, Vol. 58, No. 3, pp  227-233
 (March 1986).

 Used an upflow,  completely-mixed, expanded-bed anaerobic pilot plant  for
 588 days.
          Reactor:
                    Dia.
                    Length
- 10.2 cm ID
- 134.6 cm
                    Flow rate   - 4.5 ml/min
                    Recycle     - 5.1 L/min
                    EBCT       - 1 day
                    Media      - 2.4 kg of GAC
                    Expansion   - (approx.) 25%
                    Temp.       - 35 C
 *END OF DATA*
                     1-130

-------
  UERL Treatabilicy Database
                                                  Ver No. 2.0
10/26/89
                                      PCB 1254



  CAS NO.:    U097-69-1

  COMPOUND TYPE:    PCB,

  FORMULA:    C12 H5 CL5 (48%)


  CHEMICAL AND PHYSICAL PROPERTIES                                  REF.


      MOLECULAR WEIGHT: 328.4                                       378B
      MELTING POINT (C) :                                            NA
      BOILING POINT (C): 365 TO 390                                 378B
      VAPOR PRESSURE @ T(C), TORR: 7.71 E-5 @ 25                    378B
      SOLUBILITY IN WATER @ T(C) ,  MG/L: 0.057 @ 24                  463A
      LOG OCTANOL/WATER PARTITION COEFFICIENT: 6.03 (EST)           378B
      HENRY'S LAW CONSTANT, ATM x M3 MOLE-I:8.37 E-3 @ 25           191B


  ENVIRONMENTAL DATA                                                REF.


      CHRONIC NONCARCENOCENIC SYSTEMIC TOXICITY                     NA
      RISK ESTIMATES FOR CARCINOGENS                                NA
      DRINKING WATER HEALTH ADVISORIES/STANDARDS                    NA
      WATER QUALITY CRITERIA                                        34SB
      AQUATIC TOXICITY DATABASE                                     5B


  FREUNDLICH ISOTHERM DATA
•»»

                                                         Ce       X/K
  ADSORBENT                  MATRIX       K      1/N    UNITS    UNITS     REF.

  FILTRASORB 400             C         0.73    1.14    ug/L      mg/gm     764B




                                    PCB 1254

     CAS NO.: 11097-69-1

               INFLUENT CONCENTRATION -  0-100 ug/L
                                         EFFLUENT
 TECHNOLOGY       MATRIX    SIC SCALE  CONCENTRATION    PERCENT      REFERENCE
                           CODE           (  ug/L )       REMOVAL


 AFF             S              B2     0.36  (17)       64            70A    -S-



               INFLUENT CONCENTRATION -  MOO-1000  ug/L
                                         EFFLUENT
 TECHNOLOGY       MATRIX    SIC SCALE  CONCENTRATION    PERCENT      REFERENCE
                           CODE           (  ug/L )       REMOVAL

 AFF             S              Bl     11 (19)        98.9          70A    -S-
                        1-131

-------
WERL Treatability Database            Reference Number:     70A

Vltkus, T., P.E. Gaffney, and E.P. Lewis, "Bioassay System for Industrial
Chemical Effects on the Waste Treatment Process:  PCS Interaction", Journal
WPCF, Vol. 57, No. 9, pp 935-941 (September 1985).

This study presents the results of using a lab-scale, fixed-film bipmass to
evaluate long-term effects of continuous exposure to Aroclor 1254.  The
system consisted of a set of four, 6 x 24 in. corrugated glass plates
supported on a tray arranged to incline the plates at a 10 degree downward
angle.  The biomass attaches and grows on the glass.

Data reported is from the unit with 1 ppm feed of Aroclor 1254 and the unit
with 1 ppb feed of Aroclor 1254.  For data on the hexane feed and deionized
water feed see the reference.

*END OF DATA*
                                   1-132

-------
                SESSION II
CATEGORICAL PRETREATMENT AND LOCAL LIMITS
                   Steve Bugbee, John Cannell, Claudia O'Brien, USEPA
                  II-l

-------
Categorical Pretreatment and Local Limits
  Steve Bugbee, John Cannell, Claudia O'Brien, USEPA


 I.    Overview

II.    Pretreatment Problems

III.   Goals and Objectives

IV.   National Pretreatment Program Strategy

      A.   Standards
      B.   Local Pretreatment Programs

V.    Local Limits

      A.   Evolution of Local Limits
      B.   General Characteristics
      C.   Purposes of Local Limits
      D.   Who Develops Local Limits
      E.   Approaches

VI.   Overview of Methodology for Developing Local Limits

      A.   Collecting Data
      B.   Develop Maximum Allowable Headworks Loadings
      C.   Determine Maximum Allowable Industrial Loading
      D.   Allocate Allowable Industrial Loading
                                             II-2

-------
     SCOPE OF THE PRETREATMENT PROGRAM
  Stormwater
  (Industrial)
  [25,000 Permits]
                                                           Municipal Sewage
                                                                Sludge
                                 Indirect Industrial
                                      Users
                               [160,000 Industrial/Commercial
                                 30,000 Significant lUs]
                                [7.7 Million Metric Tons/Year
                                    15,000 Permits]
Domestic Sources
                                                                    Municipal
                                                                    Treatment
                                                                      Plants
                                                                    [15,000 Permits)
  Direct
 Industrial
  Sources
[46,000 Permits]
 Separate
Stormwater
(Municipal)
[169 Cities and
 39 Counties]
                                                    Combined
                                                      Sewer
                                                    Overflows
                                                     (CSOs)
                                                   [20,000 Overflows]
         STATISTICS:
         * Ills contribute >  1.4 billion Ibs/yr. of metals and 83 million Ibs/yr of toxic organics to
          POTWs
         * 1500 POTWs receive > 80% of the 40 billion gallon total daily flow and > 90% of
         the 8 billion gallon industrial daily flow
                                       II-3

-------
                 PRETREATMENT  PROBLEMS
      Industrial discharges to sewer systems may have serious impacts on
POTW operations, receiving water quality, sludge quality, and compliance with
the NPDES permit.
                                      3 cxoosure oi Workers to
                                       TOXIC Suostances and
                                       Hazardous Fumes
  limiied or More
  txoensive Sludge
  Disoosai Options
            01 Collection
      Sv stem or of me
      S-iwage Ireaimeni Plant
             b Interference with
               Plant Treatment.
               System
6. Pass-Through of
 TOXIC Pollutants
 mto Surface Waters
                                     II-4

-------
       GOALS  AND  OBJECTIVES
A.    Goals of the CWA

      1. Protect human health and the environment
      2. Allow public recreation

B.    Objectives of pretreatment
      1. Prevent pass
      2. Prevent interference, including sludge use and/or
        disposal
      3. Improve/encourage recycling and reclamation
 MECHANISMS TO ACHIEVE  OBJECTIVES


  •  National categorical standards

  •  National general and specific prohibited discharges

  •  Local limits developed by each control authority for site-
     specific reasons.
                  II-5

-------
 NATIONAL PRETREATMENT  PROGRAM  STRATEGY
STANDARDS

National Prohibited Discharge Standards
     * Apply to aH non-domestic users of POTWs
     * General prohibition against any pollutant causing:
                 -passthrough
                 -interference
     * Specific prohibitions against discharges which:
                 -create fire or explosion hazard
                 -cause corrosion (pH < 5.0)
                 -cause obstruction (eg. solid or viscous pollutants)
                 -cause interference because of discharge volume or pollutant
                 concentration
                 -excessive heat
National Categorical Pretreatment Standards (see attached list)
      * Technology based
      * 25 categories promulgated with pretreatment standards which focus on
       toxic pollutants
      * locally enforced
Local Limits
      * Developed by POTWs, as a requirement of the approved local pretreatment
       program
      * Implement general prohibition against passthrough and interference
      * Implement specific prohibitions
      * Designed to specifically consider local conditions in addressing environmental
       impacts. Based upon consideration of:
                -nature of industrial contributions
                -ability of POTW to accept and treat wastes
                -receiving stream
                -sludge management
                -NPDES permit requirements
                                 II-6

-------
                                                                                                                                                  5/19/88
                                     SUMMARY STATUS OF NATIONAL CATEGORICAL PUTBEATMENT

                                                                     FINAL REGULATIONS
                                                                                         STANDARDS:  MILESTONE DATES
    Industry Category

Aluminum Forcing

Battery Manufacturing

Coll Coating (Phase I)

Coll Coating (Canaaklng)

Copper ForaIng

Electrical and  Electronic
   Components (Phase  1)

Electrical  and  Electronic
   Components (Phase  11)

Electroplating
 Inorganic Chemicals
   (Interim, Phase I, and
    Phase II)

 Iron and Steel

 Leather Tanning and
   Finishing

 Metal Finishing
 Metal Molding and Casting
   ( Found rl-es)  ,

 Nonferrous  Metals Forming
   and Metal Powders

 Nonferrous  Metals Manufacturing
    (Phase  1)

 Nonferrous  Metals Manufacturing
    (Phase  II)

  Organic Chemicals,  Plastics
    and Synthetic  Fibers

40 CFR
Pa r r
fa f I
46?
461
465
465
468
469
469
413
415
420
425
4)3

464
471
421
421
414 41

Proposed
New Source
Rule Date
11-22-82
11-10-82
01-12-81
02-10-83
11-12-82
08-24-82
03-09-83
07-03-803
07-24-80
10-25-83
01-07-81
07-02-79
01-21-87
08-31-823

11-15-82
03-05-84
02-17-83
01-22-87
06-27-84
6 03-21-83

Promulgation
Date
10-24-83
03-09-84
12-01-82
11-17-83
08-15-83
04-08-83
12-14-83
01-28-81
07-15-83
07-20-77
06-29-82
08-22-84
05-27-82
11-23-82
.'. ot> mi
07-15-83

10-30-85
08-23-85
03-O8-84
01-21-88
09-20-85
11-05-87


PSES
90-Day
Effective Coapl lance Compliance HL-|K>I
Date BMR Due Date Date Out: Dale
12-07-83
04-23-84
01-17-83
01-02-84
09-26-83
05-19-83
01-27-84
03-30-81
08-29-83
07-20-77
08-12-82
10-05-84
07-10-82
01-06-83
05-04-88
08-29-83

12-13-85
10-07-85
04-23-84
03-07-88
11-04-85
12-21-87
06-04-84
10-20-84
07-16-83
06-30-84
03-25-84
11-15-83
07-25-84
09-26-81 (Non-lnteg.)
06-25-83 (Integrated)
02-25-84 (TTO)
01-16-78
05-09-83
04-03-85
04-06-83
07-05-83
10-31-88
02-25-84

06-11-86
04-05-86
10-20-84
06-06-88
05-03-86
06-20-88
10-24-86
03-09-87
12-01-85
11-17-86
08-15-86
07-01-84 (TTO)2
11-08-85 (As)
07-14-86
O4-27-84 (Non-lnteg.)
06-30-84 (Integrated)
07-15-86 (TTO)
07-20-804
06-29-85
08-22-87
07-10-85
11-25-85
03-31-89 (Subpari C )
06-30-84 (Part 433, TTO)b
07-10-85 (Part 42O. TTU)
02-15-86 (Final)
10-31-88
08-23-88
03-09-87
02-22-88 (Sub|.di 1 .1 )
09-20-88
1 1-D5-90
i
01-22-IW
06-07-H/
03-01-86
02-15-87
ll-l 1-86
09-29-H4
O2-O6-86
10-12-Bb
07-26-84
O9-28-B'«
I0-l3-8b
IO-I8-HH
09-27-W.
1I-20-8/
10-08-8'>
02-23-Ht.
O6-29-B')
09-28-B4
lO-OS-M")
05-lb-bb
Ol-29-H'J
11-21 HU
()(>-<)/ -H'
o'i-o2 ritt
\l -I9-MH
(12-114 '>!

-------
O/H-3.   il
                                                                                                                                           Rev I
                                                                                                                                                    /I9/B8
                                 SUMMARY STATUS OP NATIONAL CATEGORICAL PUTREATMENT STANDARDS:   MILESTONE DATES (Continued)

                                                                     FINAL  REGULATIONS
Industry Category
Pesticide Chemicals
Petroleum Refining
Pharmaceuticals
Manufacturing
Porcelain Enameling
Pulp, Paper, Pa per board
Steam Electric Power
Generation
Timber Products Processing
Footnotes:
M i
1 The date of the proposed rule
40 CFR
Part
455
419
439
466
430,431
423
429
for each category
Proposed
New Source
Rule Date
I 1-30-82
12-21-79
11-26-82
02-27-81
01-06-81
10-14-80
10-31-79
Is used to
Promulgation
Date
1 0-04 -858
10-18-82
10-27-83
11-24-82
11-18-82
11-19-82
01-26-81
determine the new
Effective
Date
—
12-01-82
12-12-83
01-07-83
01-03-83
01-02-83
03-30-81
source statue
BMR Due Date
—
05-30-83
06-09-84
07-06-83
07-02-83
07-01-83
09-26-81
i of an Industrial
PSES
Compl lance
Date

12-01-85
10-27-86
11-25-85
07-UI-84
07-01-84
01-26-84
facility. Industrial
90-Day
Compliance Repo
Due Dale
--
03-01-85
01-25-87
02-23-86
Oy-29-84
09-29-84
04-25-ttA
facilities lli.it were in
4
 began construction of  the regulated  processes after the date of the proposed rule.

 The compliance date for total  toxic  organlcs (TTO) for facilities subject to existing source Electrical and Electronic  Components,  Phase  I  regulations Is
 July 1,  1984.   The compliance  date  for arsenic under this category is November 8, 1985.

 The Electroplating proposed rule  date IB not used to determine n   > <:w Hum re/exist Ing source status of a facility.  The Metal  Finishing  proposed  rule
 date is  used to make this determination for all electroplating and metal llulshlng facilities.

 The compliance date for Subparts  A,  B, L, AL, AR, BA, and BC of the Inorganic Chemicals category Is July 20, 1980.  The compliance dale for  Subparls  Al,
 AU, BL,  BH,  BN, and BO (except discharges from copper sulfate or nickel sulfate processes) Is August 22, 1987.  The compliance  date  tor copper  sulfate or
 nickel sulfate processes and for  all Subparta of Part 415 not listed above Is June 29, 1985.

 These dates'apply  only to Subpart C.

 Existing source* that  are subject to the Metal Finishing standards In 40 CFR Part 433 must comply only with the Interim limit for Total Ton). Org.ml.-s
 (TTO) by June  30,  1984.  Plants also subject to the Iron and Steel Manufacturing standards in 40 CFR Part 420 must comply with  the  Interim TTO  I lot I  by
 July 10, 1985.  The compliance date  for metals, cyanide, and final TTO Is February 15, 1986 for all sources.
 These dates are for subpart J, tungsten category

 On July 25, 1986, the Eleventh Circuit Court of Appeals  remanded  to the EPA  the  final  regulation  originally  promulgated  on  October 4.  I4HS  i,.r  ihe
 Pesticide Chemicals category.   EPA removed  the regulation  from  the Code of Federal  Regulations  on*December  15,  1986  (4O  KR  44911).
8
Note:  The compliance date for any discharge  that  Is  subject  to  pretreatment  standards  for  new source  facilities  (PSNS)  Is  the s.ine il.il>- ,.s i IH
       'commencement of the discharge.

-------
LOCAL PRETREATMENT PROGRAMS
Requirement for Local Program
     * greater than or equal to 5 million gallons per day (mgd) design flow = local
       pretreatment program required

     * less than 5 mgd = program may be required where necessary to prevent
       passthroughand interference
Local Program Components

     * Legal authority
     * Industrial user survey
       and pollutant characterization
     * Local limits
     * Industrial user control
       mechanisms (eg. industrial user permits)
POTW sampling of industrial users
Enforcement
Reporting to the State or EPA
POTW inspections of industrial users
Industrial user monitoring and reporting
                             II-9

-------
         Number of Local Approved Pretreatroent Programs
              Required Local Programs - 1481
              Total Approved Programs - 1429
     EVOLUTION OF LOCAL LIMITS
1977

1978

1981


1985

1987
Use of local limits initially proposed
Local limits adopted

40 CFR § 403.5 (c), (d), (e) promulgated by
EPA

Local limits policy memorandum

Guidance Manual on the Development and
Implementation of Local Limitations Under UK*
Pretreatment Program

         n-io

-------
        NEED FOR LOCAL LIMITS

   Categorical standards do not address all contributed
   pollutants

   Categorical standards do not regulate other significant
   industries
   Categorical standards may not adequately protect a
   particular POTW, its collection system, sludge quality, or
   personnel
        GENERAL CHARACTERISTICS  OF
         CATEGORICAL PRETREATMENT
        STANDARDS AND LOCAL LIMITS
                      CATEGORICAL
CHARACTERISTICS   PRETREATMENT STANDARDS
     Basis

 Type of Limitations

    Objective


     Units


 Point of Application
   Technology (BAT)

Production/Concentration

  Baseline Requirements
Daily Maximum/Maximum
   Monthly Average

 End of Regulated Process
    LOCAL
   LIMITS

Technical Evaluation

  Concentration

Local Environmental
   Objectives

Instantaneous/Daily
   Maximum

   End of Pipe
                      11-11

-------
PURPOSES OF LOCAL LIMITS


      •   Protect receiving stream


      •   Correct existing problems

      •   Prevent potential problems

      •   Protect POTW/personnel

      •   Increase efficiency and cut
         O & M costs

      •   Increase sludge disposal options
 WHO DEVELOPS LOCAL LIMITS?
            [40 CFR § 403.5]

 All POTWs required to have a pretreatment program must
 develop and enforce local limits to implement the
 general and specific prohibited discharges

 All other POTWs with existing pass through or
 interference problems must also develop and enforce local
 limits.
                  11-12

-------
        POLLUTANTS OF CONCERN

 Types of Pollutants       Sources           Origin

  Conventionals        •  Industrial        •  Pipe
  Toxic pollutants      •  Commercial       •  Truck
  Nonconventionals     •  Residential        •  Rail
  Whole effluent toxicity
    APPROACHES  FOR ESTABLISHING
              LOCAL LIMITS

     Allowable headworks loading

     Collection system

     Industrial user ma»"wnent practice plans

     Case-by-case permitting
   OVERVIEW OF METHODOLOGY
  FOR DEVELOPING LOCAL LIMITS

Step 1   Collect data for local limits development

Step 2   Develop maximum allowable headworks loadings

Step 3   Determine maximum allowable industrial loading

Step 4   Allocate allowable industrial loading
                  11-13

-------
STEP 1. COLLECTING DATA FOR LOCAL
            LIMITS DEVELOPMENT
      Identify pollutants of concern
      Determine applicable environmental criteria
      Collect site specific data from:

      -  POTW treatment plant

      -  Industrial users

      -  Domestic/background sources
                     I
           Conduct headworks analysis
STEP 2.  DEVELOP MAXIMUM ALLOWABLE
             HEADWORKS LOADINGS

           May be Based on:

           •  Water quality criteria/standards

           •  NPDES limits

           •  Operational problems/inhibition

           •  Sludge disposal options
                   11-14

-------
STEP 3.  DETERMINE MAXIMUM ALLOWABLE
                INDUSTRIAL LOADING

       •  Subtract domestic/background contributions

       •  Subtract safety/growth factors
  STEP 4. ALLOCATE ALLOWABLE
           INDUSTRIAL LOADING

      •  Conservative pollutants

         -  Uniform allocation to all Ills

         -  Uniform allocation to selected lUs

         -  Varying allocations to lUs

      *  NwcouQservative pollutants
                   II-15

-------
INDUSTRIAL FLOW
                                                                          LAND APPLICATION
        Inhibition threshold
        Activated sludge
        Anaerobic digestion
                                                         flow((U
                                                         background concentration (C,^)

-------
TOXICITY REDUCTION IN INDUSTRIAL EFFLUENTS
                   James Patterson, Patterson & Schafer
                    11-17

-------
                TOXICITY REDUCTION  IN
                  INDUSTRIAL EFFLUENTS
               James W. Patterson, Ph.D.
                Patterson Schafer, Inc.
                       Suite 917
                  39  S. LaSalle  Street
                  Chicago,  IL   60603
 I.   Introduction

     A.   In-plant control options

          1.   Source elimination

          2.   Source segregation
               a)   Recycle/recovery/reuse
               b)   Off-site management
               c)   Segregated treatment and discharge

     B.   End-of-pipe control options

          1.   Equalization
          2.   Pretreatment
          3.   Combined Waste Treatment

II.   Sources and Control of Anionic Pollutants

     A.   Aresenite and Arsenate

          1.   Industry sources and concentrations (Table 1)

          2.   Treatment processes (Tables 2 and 3)
               a)   Precipitation
               b)   Coprecipitation
               c)   Other processes

     B.   Hexavalent Chromium

          1.   Industry sources and concentrations (Table 4)

          2.   Treatment processes
               a)   Chemical reduction (Table 5)
               b)   Ion exchange (Table 6)
               c)   Evaporative recovery
               d)   Full-scale performance
                           11-18

-------
      C.  Cyanide

          1.  Industry  sources and concentrations (Tables 7 and 8)

          2.  Treatment methods

              a) Electrolytic decomposition  (Table 9)
              b) Alkaline chlorination  (Tables 10 and 11)
              c) Ozonation  (Table 10)

          3.  Performance of Cyanide treatment processes

      D.  Fluoride

          1.  Industry  sources and concentrations (Table 12)

          2.  Treatment processes (Table 13)

              a) Lime precipitation
              b) Alum coprecipitation
              c) Adsorption
              d) Efficiencies of fluoride treatment technologies

      E.  Selenite and  Selenate

          1.  Industry  sources and concentrations (Table 14)

          2.  Treatment processes (Tables 15 and 16)

III.  Sources and Control of Cationic Metallic Pollutants

      A.  Cadmium

          1.  Industry  sources and concentrations (Table 17)

          2.  Treatment processes

              a) Hydroxide precipitation (Table 18)
              b) Sulfide precipitation  (Table 19)
              c) Ion exchange

      Bo  Trivalent Chromium

          1.  Industry  sources and concentrations (Table 20)

          2.  Precipitation treatment (Table 21)

      C.  Copper

          1.  Industry  sources and concentrations (Table 22)
                            u-19

-------
    2.  Treatment processes

        a) Hydroxide precipitation  (Table 23)
        b) Sulfide precipitation  (Table 24)
        c) Ion  exchange
        d) Electrolytic recovery  (Table 25)

D.  Ferrous and Ferric Iron

    1.  Industry sources and concentrations (Table 26)

    2.  Oxidation-precipitation treatment (Table 27)

E.  Lead

    1.  Industry sources and concentrations (Table 28)

    2.  Precipitation treatment (Table 29)

F.  Mercury

    1.  Industry sources and concentrations (Table 30)

    2.  Treatment  processes (Table 31)

        a) Sulfide precipitation
        b) Ion  exchange
        c) Coagulation
        d) Adsorption

G.  Nickel

    1.  Industry sources and concentrations (Table 32)

    2.  Treatment  processes

        a) Precipitation (Table 33)
        b) Ion  exchange
        c) Evaporative recovery
        d) Reverse osmosis

H.  Zinc

    1.  Industry sources and concentrations (Table 34)

    2.  Treatment  processes

        a) Hydroxide precipitation (Table 35)
        b) Sulfide precipitation  (Table 36)
        c) Reverse osmosis (Tables 37 and 38)
        d) Electrolytic recovery  (Table 39)
        e) Evaporative recovery (Table 40)
                        11-20

-------
                           REFERENCES
Note;  All information not otherwise referenced is taken from -
Patterson, J.W., Industrial Wastewater Treatment Technology,
Butterworth Publishers, Inc., Stoneham, Massachusetts, 1985.


Eller, J. et al, "Water Reuse and Recycling in Industry," Journal
American Water Works Association, 62:3, 1970.

Kosarek, L. J., "Water Reclamation and Reuse in the Power,
Petrochemical Processing, and Mining Industries," in Proceedings,
Water Reuse Symposium, AWWA Research Foundation, Denver,
Colorado, 1979.

Matthews, J.E., Industrial Reuse and Recycle of Wastewaters,
U.S. Environmental Protection Agency Report EPA-600/2-80-183,
Kerr Laboratory, Ada, Oklahoma 74820, 1980.

National Academy of Sciences - National Academy of Engineering,
Water Quality Criteria, Washington, D.C., 1972.

National Association of Manufcturers, "Water Reuse in Industry,"
Washington, D.C., 1965.

Patterson, J. W., Industrial Wastewater Treatment Technology,
Butterworth Publishers, Inc., Stoneham, Massachusetts, 1985.

Schmidt, C.J. et al, "Wastewater Reclamation and Reuse at
Military Installations," in Water Reuse, E. J. Middlebrooks,
editor, Ann Arbor Science Publishers, Ann Arbor, Michigan, 1982.

Treweek, G.B., "Industrial Reuse of Wastewater: Quantity, Quality
and Cost," in Water Reuse, E.J. Middlebrooks, editor, Ann Arbor
Science Publishers, Ann Arbor, Michigan, 1982.
                          11-21

-------
Table 1.  Arsenic Concentrations Reported for  Industrial Hastewaters
Source
Insecticide Manufacture
Gold Ore Extraction
Gold Ore Extraction
Acid Mine Drainage
Acid Mine Drainage
Sulfuric Acid Manufacture
Zinc Ore Extraction
Copper Ore-Slag Granulation
Copper Ore-Acid Leaching
Copper Ore-Acid Leaching
Arsenic Trioxide Plant
Electrolytic Copper Refining
Boric Acid Production
Ammonia Manufacture
Hood Products Preserving
Timber Products Processing
Geothermal Water
Geothermal Power Plant Condensate
Coal-Fired Power Plant Ash
Pond Water 0
Steam Electric Plant Cleaning
Coal Cleaning Leachate
Reference numbers from Patterson,
Treatment Technology, Butterworth
Arsenic (mq/1)
Total Soluble
362
910 10.1
1012 132
6.0-22.0
2.3
200-500
0.1-0.68
0.05-5.70
0.15-19.0
230
310
0.001-51
0.04-0.92
430
13-50
0-14
0.03-3.0
11
.001-1.0
0.0-310
0.76
Reference
14
11
11
12
15
13
9
10
10
15
10
10
16
17
16
19
6
21
6
20
22
1985, Industrial Wastewater
Publishers, Inc., Stoneham, MA.
    Table 2.   Pilot Treatment Systems for Arsenic Removal
System
Iron
Low Lime
High Lime
Coagulant
Ferric sulfate 9 45 mg/1 Fe
Lime @ 260 mg/1
Ferric sulfate 9 20 mg/1 Fe
Lime 8 600 mg/1
PH
6.0
10.0
11.5
    Table  3.   pilot  Plant  Arsenic Removal
Cumulative Percent Removal
System
Iron
Low Lime
High Lime
Settling
90
79
73
+ Filtration
89
79
75
•»• Carbon
96-98
82-84
84-88
Effluent
Concentration
(mo/1)
0.06
0.92
0.77
                              11-22

-------
Table 4.  Rexavalent Chromium Wastewater Sources and Concentrations
Chromium (VI)
Concentration (ma/1)
Industrial Source
Leather Tanning
Sodium Dichromate Production
Sodium Oichromate-Chromic
Acid Manufacture
Chromic Oxide Production
Av
40
-

1300
101
(Participate
Chrome Pigments Production
Multiproduct Pigments
Manufacturing
Paint Manufacturing
Dye Bouse Waste
Ink Formulating Waste
Municipal Refuse Incinerator
Scrubber Water
Ferroalloy Manufacturing
Aluminum Manufacturing
Production of :
Automobile Grills
Automobile Parts
Automobile Parts
Carburetors
Carburetors
Missile Parts
Typewriters and Office Machines
Silverware
Metal Fasteners
Ornamental Metal Parts
-

-
-
300
150

0.5
-
136

700
30
11.5
~
91
1
16
5
52
9
Ranqe
_
560-1490

-
-
CrO.)
17-957

2-2000
0.4-7.5
-
-

-
0.06-121
-

-
..
_
46-81
-
-
-
-
-
-
Reference
^
3

4
5

6

7
8
9
8

10
11
12

13
13
14
15
16
13
13
13
13
14
Specific Metal Treatment Operations:
Bright Dip Rinse
Bright Dip Bath
Etching Bath
Anodizing Bath
Anodizing Bath
Anodizing Rinse
Anodizing Rinse
Anodizing Rinse
Anodizing and Plating Rinse
Plating
Plating
Plating
Plating
Plating
Plating Bath Rinse
Plating Bath Rinse
Plating Bath Rinse
—
-
-
173
*
49
-
—
10.4
1300
600
-
-
688'
450
2310
73
1-6
10,000-50,000
200-58,000
-
15,000-52,000
-
30-100
0.2-30
-
-
-
100,000-270,000
60-80
-
-
-
•
7
2
18
19
20
19
20
21
16
22
2
20
23
24
24
25
26
Reference number* from Patterson, 1985
Table 5.  Summary of Treatment Levels Reported for Hexavalent
  Chromium Wastes-Chemical Reduction
Chromium(VI) Concentration (mq/1)
Treatment Chemical
Sulfur Dioxide
Sulfur Dioxide
Sulfur Dioxide
Sulfur Dioxide
Sulfur Dioxide
Sulfur Dioxide
Bisulfite
Bisulfite
Bisullfite
Bisulfite
Bisulfite plus
Bydrazine
Metabisulfite
Metabisulfite
Metabisulfite
Metabisulfite
Initial
100
-
-
-
~
0.23-1.5
140
-
450-688
10.4

8-20.5
70
-
.
-
Final
<0.05
0.3-1.3
1.0
0.01
0.05
0.1
0.7-1.0
0.05-0.1
<0.10
<0.005

0.1
0.5
0.025-0.05
0.1
0.001-0.4
Reference
5
39
41
42
43
44
27
49
24
16

29
32
100
53
54
  Ferrous Sulfate              -             1.0               57
  Ferrous Sulfate
   (Waste Pickle Liquor)     1300            0.01               4

  Reference numbers from Patterson,  1985

  Table 6.   Ion Exchange Performance in Hexavalent Chromium
   Removal
Wastewater Source
Cooling Tower
Slowdown



Plating Rinsewater

Pigment Manufacture
— _ 	 • 	 . i i
Chromium,
Influent
17.9
10.0
7.4-10.3
9.0
44.8
41.6
1,210
, mq/1
Effluent
1.8
1.0
1.0
0.2
0.025
0.01
<0.5
Resin
Capacity3
5-6
2.5-4,5
-
2.5
1.7-2.0
5.2-6.3
-
Reference
71
73
74
75
76
77
78
  « Ibs  chrornate/  ft"  reain
  Reference  numbers  from  Patterson, 1985
                              11-23

-------
 Table 7.  Concentrations of Cyanide in Plating  Wastewaters
Process
Plating Rinse
Plating Rinse
Plating Rinse
Plating Rinse
Plating Rinse
Plating Rinse
Plating Rinse
Plating Rinse
Plating Rinse
Bright Dip
Alkaline Cleaning Bath
Plating Bath
Plating Bath
Plating Bath
Brass
Bronze
Cadmium
Copper
Silver
Tin-Zinc
Zinc
Average Range
(mq/1) (mq/1)
2 0.3-4
700
10-25
32.5
25
60-80
30-50
3
55.6 1.4-256
15-20
4,000-8,000
30,000
45,000-100,000
16,000-48,000
40,000-50,000
20,000-67,000
15,000-67,000
12,000-60,000
40,000-50,000
4,000-64,000
Reference
2
3
4
5
6
7
8
9
2
8
8
10
11
8,12-14
Reference numbers from Patterson, 1985
Table 8.  Cyanide Levels in Hastewaters Other  Than  From  the
 Plating Industry
Industrial Source
Blast Furnace Scrubber Water
Blast Furnace Scrubber Water
Blast Furnace Scrubber Water
Ferroalloy Scrubber Waters
Coke Plant Waste Streams
Coke Oven Liquor
Decantation Tank
Final Cooler Condensate
Benzole Separator
Oil Generation Plant Separator
Spent Limed Liquor
Coke Plant Ammonia Liquor
Coke Plant Ammonia Liquor
Coke Plant Ammonia Liquor
Coke Plant Waste
Coke Plant Waste
Coke Plant Waste
Color Film Bleaching Process
Hydrogen Cyanide Manufacturing
Coal Conversion Wastes
Coal Conversion (Synthane)
Gold Ore Extraction
Explosives Manufacture
Petroleum Refining
Paint and Ink Formulation
Reference numbers from Patterson,
Cyanide
Concentration
(mq/1)
0.2-1.4
2.4
48.5
0.7-5.4
0-8
8
196
2736
104
4
2-44.5
20-60
7.5-39.6
10.0-38.1
100
91-110
71
14-42
(28 avg)
2-30
1-6
18.2-22.3
0.0-2.6
0.0-1.5
0.0-2.0
1985
Reference
15
15
16
17
18
19
20
21
22
23
15
24
25
26
23
27
28
28
28

                           11-24

-------
     Table 9.  Electrolytic Decomposition of Cyanide Waste
Run
No.
1
2
3
4
5
6
7
8
9
10
11
Initial Cyanide
Concentration
(mg/1)
95,000
75,000
50,000
75,000
65,000
100,000
55,000
45,000
50,000
55,000
48,000
Tina to
Decompose
(Days)
16
17
10
18
12
17
14
7
14
8
12
Final
Cyanide
Concentration
(mg/1)
0.1
0.2
0.4
0.2
0.2
0.3
0.4
0.1
0.1
0.2
0.4
 Table 10.  Treatment Levels for Cyanide Wastewaters
Cyanide Concentration

-------
Table 12.  Reported Fluoride  Levels in Industrial  Wastewaters


Source
Computer Circuits
Printed Circuit Boards
Aluminum Ore Smelting
Coke Plant Ammonia
Recovery Still
Steel Manufacture
Sintering Plants
Blast Furnace
Basic Oxygen Furnace
Open Hearth Furnace
Electric Arc Furnace
Aluminum Production
(Gas Scrubber Waste)
Phosphate Ore
Furnace Slag Quench
Phosphoric Acid Production
Phosphoric Acid Production
Phosphoric Acid Production
Phosphoric Acid Production
Phosphate Fertilizer Plant Waste
Phosphate Fertilizer Plant Waste
Hydrogen Fluoride Manufacture
Hydrogen Fluoride Manufacture
Glass Manufacture
TV Picture Tube
Incandescent Bulb Froat
Pressed and Blown Glass
Fluoborate Plating Bath
Titanium Descaling Bath
Aluminum Deoxidizer Bath
Steel Alloy Descaling Bath
Acidic Coal Cleaning tJaote
Reference numbers from Patterson
Fluoride Concentration
(mo/1)
	 Range 	 Avg Reference
57.8 7
47.5 8
10.2-1,400 147.7 9

10-100 - 10
3
8.5
0.49-23.0 14.0
3.75-14.5 9.1
65-148 106.5
0-20.7 8.2

<1,000 11

73-270 - 12
30-150 - 13
4,000-12,000 - 14
11,100 14
1,460 14
308 15
1,050 16
13.0 17
193 18
5
143
2,800
194-1,980
134 6
60,000-99,500 - 19
2,250 19
16,000-39,600 - 19
81 20
, 1985
Table 13. Summary of Fluoride Treatment Processes and Levels of
Treatment Achieved

Fluoride Concentration
Treatment (mg/1) Current
Process Initial
Lime
Lime 1000-3000
Lime 500-1000
Lime 200-700

Lime 45
Lime 4-20
Lime 590
Lime 57.8

Lime 93,000

Lime

Lime, Two-Stage 1,460
Lime + Calcium
Chloride
Lime +• Alum
Lime + Alum 2,020

Calcium Carbonate
+ Lime,
Two-Stage 11,100
Alum 3.6
Alum 60
Alumina Contact
Bed 4.5-7.5
Alumina Contact
Bed 8
Alumina Contact
Bed 9

Alumina Contact
Bed 20-40

Final Aoolication Reference
10 Industrial 21
20 Industrial 1
20-40 Industrial 22
6 (16-hr Industrial 23
settling)
8 Industrial 24
5.9 (avg) Industrial 25
80 Industrial 25
29.1 (avg) Industrial 7
14-16 (best)
0.8-8.8 Industrial 19
(Pilot Scale)
10. 6 (Clarified) Industrial 26
10.4(Filtered)
9 Industrial 14

12 Industrial 27
1.5 Industrial 28
2.4 Industrial 19
(PUot Scale)


6 Industrial 14
0.6-1.5 Municipal 29
2 Lab Scale 27

0.1-1 Municipal 34

1 Municipal 32

1.3 Industrial 1
(Lab Scale)

2-3 Industrial 22
(Pilot Scale)
                        11-26

-------
 Table 14.   industrial  Sources and Nastewater Concentrations of
   Selenium
Industry
Coal Mining
Coal Pile Drainage
Power Plant Scrubber Haste
Power Plant Ash Pond
Incinerator Ash Quench Water
Petroleum Refining
Iron and Steel
Continuous Casting
Basic Oxygen Furnace
Iron Ore Milling
Copper Production
Ore Milling
Milling and Smelting
Milling, Smelting and Refining
Smelting and Refining
Lead/Zinc Ore Milling
Molybdenum Ore Milling
Titanium Ore Milling
Zinc Smelting
Hydrofluoric Acid Production
Copper Sulfate Production
Selenium
Concentration
(uq/1)
2-50
1-30
1-2,200
<20-2,500
1-170
3-42
5-23
25-62
220
37
20
200
320
220
700
20-140
40
15
7,000
63
200
Reference
1
2
3
4
2
1
5
1
1
1
1
1
1
6
1
1
1
7
1
8
 Reference  numbers  from Patterson,  1985
Tabla 15.  Pilot Treatability Results for Selenium
Treatment
Lime at 415 mg/1
to pH 11.5
Ferric chloride at
40 mg/1 as Fe and
pH 6.2
Alum at 220 mg/1 and
pH 6.4
Initial Se
(ua/1)
500
50
500
Cumulative
Sedimentation +
36
68
53
Percent Removal
Filtration
35
80
48
Activated
+ Carbon
96
77
82
     Table 16.  Removal of Selenium by Bench-Scale Advanced
      Wastewater Treatment Processes
     Process
                                                            Percent
                                                             Removal
     Lime Precipitation-Settling (pH 7.6)

     Cation Exchange

     Cation Plus Anion Exchange

     Process Sequence9
      1st Sand Filtration
      2nd Activated Carbon
       3rd Cation Exchange
       4th Anion Exchange
 16.2

  0.9

 99.7
 9.5
43.2
 44.7
 99.9
       Cumulative removal after lime precipitation plus  indicated
      process sequence.
                           11-27

-------
 Table 17.  Cadmium Concentrations Repotted for  Industrial
   Wastewaters
Process
Plating Rinse Waters
Automobile Heating
Control Manufacturing
Automatic Barrel Zn and Cd Plant
Mixed Plating, Manual Cd
Mixed Manual Barrel and Rack
Large Installations
Rinse Dragout
Rinse Dragout
Rinse Dragout
Rinse Dragout
Rinse Dragout
Large Job Shop
Recirculating Rinse
Metal Finishing Plant
Bright Dip and Passivation
Plating Baths
Konferrous Metals Manufacture
Copper Smelting
Lead Smelting and Refining
Zinc Smelting and Refining
Copper and Zinc Smelting
Zinc Smelting and Refining
Iron and Steel Manufacturing
Iron Foundry Wastewater
Paint and Ink Formulation
Rubber Processing
Porcelain Enameling
Acid Lead Mine Drainage
Acid Mine Drainage
Coal Cleaning Acid Leachate
Cadmium
Concentration
(ma/1)


14-22
10-15
0.9
7-12
15 avg, 50 max
48
158
0.1-6.0
0.4
58
3.1
1,000-3,330
2-8

2,000-5,000

0.09-1.08
0.08-1.20
0.02-33.0
15
0.02-33.0
0.00-80
0.16-0.95
0.00-0.81
0.00-0.72
0.00-9.60
1,000
400-1,000
0.21
Reference


4
5
6
5
7
8
9
10
11
11
12
10
13

5

14
15
15
11
16
17
18
17
17
17
1
19
20
Reference numbers from Patterson, 1985
Table 18.  Hydroxide Precipitation Treatment for Cadmium
Method
          Initial  Final
Treatment   Cd      Cd
   pH	(mq/11  (mq/1)
                                                     Percent
                                                     Removal Reference
Hydroxide Precipitation





Hydroxide Precipitation
plus Filtration
Hydroxide Precipitation
plus Filtration
8.0
10.0
9.0
9.3-10.6
-
9.4-10.2
10.0
10.0
11.0
11.0
_
_
-
4.0
5.2
1.2
0.34
0.34
-
-
1.0
0.10
0.54
0.2
0.4
0.7
0.054
0.033
0.00075
0.00070
_
-
-
95
92
45
84.1
90.3
-
-
23
23
24
6
6
6
18
18
25
25
Hydroxide Precipitation
 plus Filtration            11.5

Hydroxide Precipitation
 plus Filtration              -

Coprecipitation with
 Ferrous Hydroxide           6.0

Coprecipitation with
 Ferrous Hydroxide          10.0

Coprecipitation with Alum    6.4
            0.7
                   0.014


                   0.08


                   0.050


                   0.044

                   0.39
                             45
26


27


26


26

28
Reference numbers from Patterson, 1985
 Table 19.  Comparison of Lime and Lime plus Sulfide Precipitation
   of Cadmium
Initial
Concentration
0.40
15.00
58.00
1.40
1.40
Treatment
PH
9.0
8.5
10.0
8.5
10.0
Lime -
Settled
0.098
0.080
1.130
0.432
0.073
Lime -
Filtered
0.011
0.007
0.923
0.360
0.066
Lime +
Sulfide-
Settled
0.055
0.050
0.026
-
-
Lime +
Sulfide-
Filtered
0.029
0.002
<0.010
-
-
                                11-28

-------
  Table 20.   Trivalant  and Total Chromium Content of Industrial
   Wast«watars.
Source
Ornamental Metal Facility
Total Waste
Cooling Tower Slowdown
Sheepskin Tannery
Tannery
Tannery
Steel Hill Effluent
Stainless Steel Acid Rinse
Metal Plating
Circuit Board Chrome Rinse
Aluminum Anodizing
Aluminum Anodizing
Dye Bouse Wastes
Spent Etchants
Piston Ring Coating
Coal Cleaning Leachate
Titanium Dioxide Production
Sodium Dichromate Production
Sodium Dichromate Production
Trivalent
(mq/1)
7.25
60
15-60
42
47-52
5-10
3.5
10.2
32
28
1-400
300
7,000-
45,000
0.14-4.7
0.42
50
240
10
Total
(mq/1)
16
250
15-60
42
47-52
5-10
3.6
11.8
105
164
1-430
600
22,200-
87,000
0.16-4.7
0.42
50
800
1,500
Reference
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
24
Reference numbers from Patterson, 1985
Table 21. Summary of Trivalent Chromium Treatment
Chromium (ma/1)
Method pH
Precipitation
Precipitation 8.8
Precipitation 12.2
Precipitation 7-8
Precipitation
Precipitation 8.S
with Sand Filtration 8.5
Precipitation
Precipitation 7.8-8.2
Precipitation 8.5-10.5
Precipitation
Precipitation 8.8-10.1
Precipitation 8.5
Precipitation
Precipitation 9.8-10.0
with Filtration 9.8-10.0
Initial
-
650
650
140
1300
7400
7400
2.2
16.0
26.0
11.75
-
47-52
164
49.4
49.4
Final
0.75
18
0.3
1.0
0.06
1.3-4.
0.3-1.
0.02
0.06-0.
0.44-0.
2.50
0.6-30
0.3-1.
1
0.17
0.05
Reference
5
28
28
33
34
6 37
3 37
40
15 10
86 49
16
50
5 13
18
24
24
Reference numbers from Patterson, 1985
                           II-29

-------
Table 22.  Concentrations of Copper in Industrial Process  Wastewaters
Process
Plating Rinse
Plating Rinse
Plating Rinse
Plating Rinse
Plating Rinse
Plating Rinse
Plating Rinse
Plating Rinse
Plating Rinse
Plating Rinse
Plating Rinse
Copper Plating Bath Rinse
First Rinse
Second Rinse
Welding Wire Copper Plating
Plating Bath
Spent Acid
Rinsewater
Appliance Manufacturing
Spent Acids
Alkaline Wastes
Integrated Circuit Manufacture
Circuit Board Manufacture
Circuit Board Manufacture
Automobile Heater Production
Metal Finishing
Reference numbers from Patterson,
Table 22. (Continued)
Process
Silver Plating
Silver Bearing
Acid Wastes
Alkaline Wastes
Brass Plating
Pickling Bath Wastes
Bright Dip Wastes
Aluminum Anodizing
Anodizing and Plating
Anodizing and Plating
Brass Mill Rinse
Brass Mill Rinse
Brass Mill Bichromate Pickle
Brass and Copper Wire Hill
Brass and Copper Pickle
Brass and Copper Bright Dip
Copper Mill Rinse
Copper Tube Mill
Copper Wire Mill
Copper Ore Extraction
Gold Ore Extraction
Gold Ore Extraction
Acid Mine Drainage
Acid Mine Drainage
Acid Mine Drainage
Paint Foroulation
Ink Formulation
Copper Concentration
(mq/1)
20-120
0-7.9
20 (avg)
5.2-41
6.2-38
2.0-36.0
3-30
11.4
2.8-7.8 (4.5 avg)
21
24
183
2.2
3,640
34
2-10
0.06-11.0
0-1.0
0.23
16.5-77
2.3
24-33 (28 avg)
0.5-5
1985

Copper Concentration
(mq/l)
3-90Q (12 avg)
30-590 (135 avg)
3.2-19 (6.1 avg)
4.0-23
7.0-44
0.2-2.0
1.3
4.7
4.4-8.5
74-888
4.5-74
75-124
60-90
20-35
19-74
70 (avg)
800 (avg)
0.28-0.33
20
3.2
0.12-3.9
51.6-128.0
3.6-76
0.04-0.40
0.01-6.4
Reference
7
8
9
10
11
12
13
14
15
16
16
17
18
14
19
20
16
21
22

Reference
15
15
23
16
16
24
25
25
13
13
13
24
26
26
27
28
29
30
31
32
33
33
                    11-30

-------
 Table 23.   Sumnary  of  Effluent Copper Concentrations  After
   Hydroxide Precipitation  Treatment
 Source (Treatment)
Copper Concentration (mq/1)
 Initial      Final     	Reference
 Metal  Processing  (Lime)    204-385

 Nonferrous  Metal
   Processing  (Lime)
             0.5
           0.2-2.3
 Metal  Processing  (Lime)
 Electroplating
           1.4-7.8 (prior
           to sand filtration)
   52


53,54

   55
6.0-15.5   0.09-0.24 (sol.)
(Caustic, Soda
Ash + Hydrazine)
Machine Plating
(Lime + Coagulant)
Metal Finishing (Lime)
Brass Mill (Lime) 10-20
Plating
Plating (CN oxidation, 11.4
Cr reduction,
neutralization)
Wood Preserving (Lime) 0.25-1.1
Brass Mill 75-124
(Hydrazine + Caustic)
Silver Plating (CN 30 (avg)
oxidation, Lime +
FeClj)
Copper Sulfate 433
Manufacture (Lime)
Integrated Circuit 0.23
Manufacture (Lime)
0.30-0.45 (tot.)
2.2
0-1.2 (0.19 avg)
1-2
0.02-0.2
2.0
0.1-0.35
0.25-0.85
0.16-0.3 (with
sand filtration)
0.14-1.25 (0.48
avg)
0.05
56
57
58
26
59
60
61
62
15
36
19
Reference numbers from Patterson, 198S
Table 24.  Comparison of Lime versus Lime plus Sulfide Precipitation
  Treatment for Copper
Treatment
DH
8.5a
8.5b
8.5C
8.5<*
9.3=
10. 0»
Initial
Concentration
21.0
7.0
4.7
2.3
1.3
2.0
Lime Treatment
Clarified
1.30
0.04
0.14
1.80
0.24
0.91
Filtered
0.37
<0.01
<0.01
0.20
0.24
0.94
Lime plus
Sulfide Treatment
Clarified Filtered
2.25
0.04
0.08
1.90
0.21
0.06
0.17
<0.01
0.02
<0.01
0.17
0.16
Wastewater Source:  a = electroplating
                    b «• smelter scrubbing      anodizing
                                           d • printed circuit board
     Table 25.  Reduction of Copper and Cyanide by Batch
      Electrolysis [93]
Days of Treatment
Start
1
4
6
8
11
18
Copper

26
23
11
6
2
0
-
Cyanide
(mq/1)
75,000
50,000
12,500
5,980
2,200
750
0.2
PH
12.2
11.7
10.4
10.0
9.8
9.7
9.5
                               11-31

-------
    Table 26.   Iron  Concentrations Reported for Industrial
     Wastewaters
Source
Steel Manufacture
Waste Fickle Liquor
Waste Pickle Liquor
Pickle Bath Rinse
Pickle Bath Rinse
Pickle Bath Rinse
Steel Cold Finishing Mills
Steel Mill Plant Wastes
Metal Processing and Plating
Appliance Manufacture
Automobile Beating Controls
Appliances
Mixed Wastes
Spent Acids
Chrome Plating
Chrome Plating
Zinc Plating
Copper Plating
Plating Wastes
Plating Wastes
Plating Wastes
Hydrochloric Pickle Acid
Copper Plating Bath
Printed Circuit Board Manufacture
Titanium Dioxide Manufacture
Titanium Dioxide Manufacture
Aluminum Hot Rolling
Paint Manufacture
Ink Formulation
Dye House Wastes
Power Plant Operations
Boiler Tube Cleaning
Air Preheater Cleaning
Acidic Coal Cleaning Waste

Iron
Concentration
( nra/1 )

96,800
70,000
200-5,000
60-1,300
175
60-150
25-75

0.09-1.9
1.5-31

0.2-20
25-60
40
64
3.4
11.6-120
2-4
1.9-7.8
6-25
98,000
23,000
12.5
0.02-31,000
136
3,210
3.8-37.3
134
31.5

1,125
1,860
1,680 (ferrous)
1,630 (ferric)
Reference

15
16
17
18
19
20
21

22
23
24


16
25
25
26
27
28
29
26
26
30
31
32
33
34
34
35

36

37

   Reference numbers from Patterson,  1985
Table 27.  Precipitation Treatment Results for  Iron Wastewaters
Iron Concentration
(mq/1) Treatment
Source
Base Metal Acid
Mine Drainage3






Initial

718
1202

1138

93

Final

0.54
0.58
0.25
0.42
0.16
0.53
0.22
DH Comments Reference


without filtration
With filtration
Without filtration
With filtration
Without filtration
with filtration

46






Boiler and Air
  Preheater
Cleaning Wastes 1125-1860
Titanium Dioxide
Manufacture
Titanium Dioxide
Manufacture 159
Steel Mill Wastes
(Rinse t Spent
Pickle) 25-75
Graphite Mine
Drainage
Plating Rinse 7.8
Chrome Plating
Rinse 64
Zinc Plating Rinse 3.4
Iron Blue Pigment
Manufacture
Heavy Farm Equipment
Manufacture 56
<0.1
0.20
0.48
0.19
1.0
0.10
0.11
<0.05
<0.05
1.0
1.6-3.1
8.5
Range 0.1-3.0
10.0 Without filtration
10.0 With filtration
Microflotation for
(.9 Solids separation


11.0 with filtration
11.6 With filtration
Range 0.2-2.0
8.5-10.5
36
31
32
21
55
28
25
25
6
11
* Pilot plant results
  Reference numbers from Patterson,
                                    1985
                         11-32

-------
 Table 28. Reported Lead Levels in Industrial Wastevaters
Industry
Battery Manufacture,
Particulate Lead
Soluble Lead
Battery Manufacture,
Particulate Lead
Soluble Lead
Battery Manufacture
Battery Recovery
Plating
Plating
Plating
Plating Fickle Liquor
Television Tube Manufacture
Printed Circuit Board Manufacture
Glass Manufacture
Porcelain Enameling
Chlor-Alkali Plant
Mining Process Water
Ammunition Plant
Tetraethyl Lead Manufacture
Organic Lead
Inorganic Lead
Tetraethyl Lead Manufacture
Spent Ink
Paint Manufacture
Paint and Ink Formulation
Pigment Manufacture
Pigment Manufacture
Lead (ma/1)
5-48
0.5-25
0.4-66.5
2.6-5.1
40.3-319.4
11.7
2-140
0-30
0.2-2.0
10
390-400
1.65
0.43-100
2.9
1,160
0.018-0.098
6.5
126.7-144.8
66.1-84.9
45
94
1.1-10.0
86
1-200
0.2-843
Reference
2
3
23
4
8
6
24
25
26
27
28
29
30
31
32
33
34
35
36
29
37
9
 Reference numbers from Patterson,  1985
 Table 28.  (Continued)
Industry
                                             Lead (mg/11
                                                            Reference
Textile Dyeing

 Steel Manufacture,
  Vacuum Degassing Process

 Rubber Hose Manufacture,
  Lead Sheath'Process

 Foundry
Foundry

 Piston Ring Manufacture
   8.4


0.47-1.39


   63

    7.7
  29-170

   94.6
38,39


  20


  22

   29
  40

   41
     Table 29.  Effect of pR on Lead Removal
Settled Supernatant [50]

5


7


a
9
10
10
11
11
pH
.2
-
-
.1
-
-
.0
.2
.5
.8
.0
.6
Lead
(mg/1)

Soluble Concentration [51]
pH
Lead4 (mq/1) Leadb
(ITO/1)
107 ...
-
-


37
-
-
'11
10
2
1
4
e


.9
.7
.9
.5
.2
.9
6
6
7
7
7
8
9
10
10


.3
.6
.1
.4
.6
.5
.4
.5
.8


24.6 1.
1.10
0.
0.131 0.
0.
0.055 0.
0.215 4.
0.150
8.
-
-
30

035
025
040
075
10

36


    r Inorganic carbon less  than  2 mg/1.
      Inorganic carbon is 3-5  mg/1.
       Reference numbers from  Patterson, 1985
                            11-33

-------
Table 30.  Levels of Mercury in  Industrial  Wastewaters
Waste
Paper Hill
Fertilizer Mill
Smelting Plant
Chlor-Alkali Plant
Chlor-Alkali Plant 4
Chlor-Alkali Plant
Chlor-Alkali Plant 3
Chlor-Alkali Plant
Chlor-Alkali Plant
Water Based Paint
Paint and Ink Formulation
Acetaldehyde Production
Fluorescent Lamp Production
Coal Fly Ash Pond Effluent
Textile Dyeing Waste
Textile Hill Waste
Secondary Lead Battery Recovery
Rubber Processing
Mercury
(uo/1)
20-34
0.26-40
20-40
80-2,000
,600-5,100
1,400-2,800
,000-8,000
300-6,000
21,500
300
0-120,000
20,000
2
2-3
15,000
11
0.66 (Total)
<0.20 (Soluble)
0-720
Reference
9
9
9
9
10
5
11
12
13
7
14
8
15
16
17
18
9
14
Reference numbers from Patterson,  1985
 Table 31.  Summary of Treatment Technology  for  Mercury
Technology 	
Sulfide Precipitation
Ion Exchange
Alum Coagulation
Iron Coagulation
Activated Carbon
High Initial Bg
Moderate Initial Hg
Low Initial Eg
Lower Limit
of
Treatment Capability
(Hq. uo/1)
10-20
1-5
1-10
0.5-5

20
2.0
0.25
                 11-34

-------
  Table 32.   Summary  of Nickel  Concentrations Reported in
   Hastewaters
  Source
                                  Nickel Concentration
                                         (an/I}	
                                    Range
                                                 Avq
                                                       _Re£oranca
  Plating Plants
    Four plants
    Five plants
    Rinse waters
    Large plating plant
      segregated flow
      combined flow
    Large job shop
    Plating of zinc castings
    Plating of plastics
    Manual Barrel and Rack
    Nickel Plate Rinse
    Nickel Plate Rinse
    Nickel Plating Rinse
    Nickel Plating Rinse
    Nickel Plating Rinse
    Plating and Anodizing Rinse
    Mixed Plating Rinse
    Mixed Plating Rinse
    Electroless copper plating

  Tableware Plating
    Silver bearing waste
    Acid waste
    Alkaline waste

  Metal  Finishing
    Mixed wastes
    Acid wastes
    Alkaline wastes
    Small parts fabrication
    Brass pickling
    Metal forging rinse
    Steel pickling
    Stainless  steel pickling
    Stainless  steel pickling

  Business  Machine Manufacture
    Plating wastes
    Pickling wastes
   2-205
   5-58
   2-900
  45-55
  30-40
  15-25
0.93-2.2
   0-150
   0-30
  10-130
 0.4-3.2
  17-51
  12-48
   2-21
 179-184

0.77-1.06
   5-10
 0.2-400
   5-35
   6-32
    24
                88
                46
               5.7
               132
               134
               110
               119
                99
               3.2
                35
     5
    33
   1.9
   181
     3
               250
    11
    17
              8
              9
             10
             11
             12
             12
             12
             12
             13
             14
   15
   15
   15
   16
   16
   16
   17
   18
   19
   20
   21
   22
   15
   15
 Reference numbers from  Patterson. 1985

Table  32.  (Continued)
                                Nickel  Concentration
                                        (mg/1)
Source
Other
Mine drainage
Acid mine drainage
Acid mine drainage
Alkaline mine drainage
Coal storage pile drainage
Fly ash ponds
Acidic coal cleaning waste
Gold ore extraction
Gold ore extraction
Boiler tube cleaning
Boiler cleaning
acid waste
alkaline waste
Dye house effluent
Paint and ink formulation
Porcelain enameling
Nickel sulfate manufacture
Copper sulfate manufacture
Titanium dioxide manufacture
Sodium dichromate manufacture
Ranqe

0.19-0.51
0.46-3.4
0.01-5.6
0.01-0.18
1-10
0.06-0.15
-
-
-
0.5-15.8

80-400
1-10
67.5
0-40
0.25-67
470-890
-
-
0.6-7.8
Avq

-
-
0.72
0.02
-
-
7.5
1.4
6.5
-



-
0.5
14
-
22
1.3
—
Reference

23
24
25
25
26
26
27
28
29
30



31
32
32
22
22
22
22
Table 33.  Comparison of Lime Versus Lime Plus Sulfide
 Precipitation of Nickel in Electroplating Wastewaters
                                              Wastewater
Parameter
                                                B
Treatment pH

Initial Nickel, mg/1

Lime Treatment
 Clarifier Effluent
  Filter Effluent

Limp plus Sulfide
 Clarifier Effluent
 Filter Effluent
      8.5

    119.0
    12.0
      9.4
    11.0
     3.5
  8.75

 99.0
16.0
 12.0
 7.0
 4.2
 9.0

 3.2
0.47
 0.07
0.35
0.20
                        11-35

-------
      Table  34.  Concentrations of Zinc  in  Process Wastewaters
Industrial Process
Metal Processing
Bright dip wastes
Brass mill wastes
Brass mill wastes
Pickle bath
Pickle bath
Pickle bath
wire mill pickle
Electrogalvanizing rinse
Bonderizing baths
Bonderizing rinse
Conversion coating rinse
Plating
General
General
General
General
General
General
Chrome
Nickel
Zinc
Zinc
Zinc
Zinc
Zinc
Zinc
Brass
Brass
Plating on zinc castings
Galvanizing of cold rolled steel
Anodizing plus plating
Zinc Concentration
(mq/1)

0.2-37.0
40-1,463
8-10
4.3-41.4
0.5-37
20-35
36-374
500
1,000-3,000
10
30.7

2.4-13.8
55-120
15-20
5-10
7.0-215
440-930
245-1,050
30
480
20-30
70-150
42
70-350
23.2
11-55
10-60
3-8
2-88
0.3-33
Reference

2
3
3
2
3
4
5
6
7
7
8

9
10
11
4
2
12
13
13
13
4
2
14
15
16
2
15
4
17
12
Reference numbers  from  Patterson, 1985
     Table  34.   (Continued)
Zinc
Industrial Process
Rayon Wastes
General
Gar.eral
Other
Latex rubber products
Vulcanized fiber
Cooling tower blowdown
Cooling tower blowdown
Cooling tower blowdown
Power plant boiler cleaning waste
Municipal refuse incinerator
scrubber water
Paint manufacturing wastes
Ink formulating (tub washwater)
Dye house waste
Textile Dyeing Waste
Chrome pigment manufacturing
Chrome pigment manufacturing
Hydrofluoric acid production
Sodium bisulfite production
Petroleum refining 0
Ferroalloy smelting scrubber waters
Nonferrous smelting
scrubber water
Lead smelting
Lead battery manufacture
Gold ore milling
Ferrous foundry
Steel making - open hearth
Steel making - degassing
Primary copper smelting and refining
Acid plant blowdown
Arsenic plant wasndown
Secondary copper manufacturing
Zinc smelting
Combined
Acid plant effluent
Auxiliary metal reclamation 1,
Scrap steel cupola scrubber water
Coal mine drainage 0
Acidic coal cleaning leachatge
Base metal mine drainage
Concentration
(ma/11

250-1,000
20-120

33-975
100-300
6
2.5
0.5
0.5-15.8

650
0.3-77.4
0.1-4.9
7.5
2-6
0-1,702
1-1,000
0.84
1.3
.04-1.84
3-89

114
0.4-9.9
54.5
1.5
36-162
2.1-1,210
1-23

0.8-13.7
37
3-2,000

11-243
25-1,500
300-48,000
135-316
.01-5.6
16
138
Reference

18
20

22
23
24
25
26
27

28
29
29
30
31
25
32
33
33
34
26

12
35
36
37
38
39
39
40


41
42



43
1
44
45
     4 After  zinc  recovery by ion exchange.




                            11-36

-------
Table 35.  Summary of Hydroxide Precipitation Treatment Results for
  Zinc Wast^ewaters
Zinc Concentration
Industrial (ma/1)
Source Initial
Zinc Plating
General Plating 18.4
General Plating
General Plating 55-120
General Plating 4.1
General Plating 46
Vulcanized Fiber 100-300
Brass Wire Mill 36-374
Tableware Plant 16.1
Viscose Rayon 20-120
Viscose Rayon 70
Viscose Rayon 20
Metal Fabrication
Radiator Manufacture-
Blast Furnace Gas
Scrubber Hater 50
Zinc Smelter 744
1,5-00
Ferroalloy
Wastes 11.2-34
3-89
Ferrous Foundry 72
Deep Coal Mine -
Acid Waters 33-7.2
Final
o.:-o.s
2
0-6
1.0
0.39
2.9
1.9
2.8
2.9
1.0
0.08-1.60
0.02-0.23
0.88-1.5
3-5
1.0
0.5-1.2
0.1-0.5
0.33-2.37
0.03-0.38
0.2
50
2.6
0.29-2.5
4.2-7.9
1.26
0.41
0.01-10
Comments
pH 8.7-9.3
pH 9.0
sand filtration
pH 7.5
pH 8.5
pH 9.2
pB 9.8
pH 10.5
pH 8.5-9.5
integrated treatment
copper recovery
sand filtration
pH 5
sedimentation
sand filtration
sedimentation
sand filtration
pB 8.8


sedimentation
sand filtration

Reference
46
47
48
10
49
14
23
for 5
2
20
50
19
51
52
53
42
42
26
26
38
1
  All treatment involved precipitation plus sedimentation.
  Special or additional aspects of treatment are indicated  under
  "Comments."
  Reference numbers from Patterson, 1985
  Table 36.  Comparison  of  Lime Precipitation versus Two-Stage Lime
   Precipitation-Sulfide Precipitation Treatment for 2inc
Treatment
Wastewater Source pH
Printed
Plating
Plating
Plating
Plating
Plating
Plating
Plating
Plating
Circuit Board
Rinsewater
Rinsewater
Rinsewater
Rinsewater
Rinsewater
Rinsewater
Rinsewater
Rinsewater
Nonferrous Smelter
3
8
9
8
8
10
8
8
9.
8
10.
8
^ e
.75
.0
.5
.75
.0
.5
.5
0
.5
0
.5
Initial
Zinc
Lime
Precipitation
(mq/1) clarified Filtered
0.770
90.0
11.0
13.0
253.0
290
2.8
440
440
930
930
114
0
1
2
0
0
1
0
75
37.
9
3.
0
.430
.00
.15
.625
.400
.20
.044
.0
0
.6
3
.511
n
0
0
0
0
0
0
71
29.
1
1.
0
.053
.210
.167
.010
.295
.510
.010
.0
0
.4
0
.030
Two Stage
Treatment
0
0
0
0
0
0
4
2.
0
0
ni 4
.010
.331
.005
.008
.012
.011
.7
0
.340
.036
       Table 37.  Average Performance of Reverse Osmosis  System
Parameter
pH
Zinc (mg/1)
Iron (mg/1)
Phosphate (mg/1 aa P)
IDS (mg/1)
RO Feed
5.1
7.3
0.5
414
750
RO Permeate
4.9
2.2
<0.2
109
238
                                11-37

-------
  Table 38.   Pilot Scale Results for Reverse Osmosis Treatment of
   Zinc Wastewater
Industry Source
Zinc Cyanide Plating Rinse
Steam Electric Power Plant
Steam Electric Power Plant
Textile Mill
Textile Mill
Textile Mill
Textile Mill
Textile Mill
Textile Mill
Textile Mill
Textile Mill
Textile Mill
Textile Mill
Cooling Tower Blowdown
Zinc
Feed
1,700
300
780
7,200
5,400
460
520
7,200
1,400
4,100
1,200
24,000
9,700
10,000
Concentration
(UQ/1)
Permeate
30
53
3
140
6,600
250
360
360
30
180
22
430
37
300
Percent
Removal
98
82
99
98
(-20)
46
31
95
98
96
98
98
>99
97
 Table 39.  Electrolytic Treatment of Zinc Cyanide Hastes
Concentration
(mo/1)
Haste
A

B


Parameter
Zinc
Cyanide
Zinc
Copper
Cyanide
Initial
352
258
117
842
1,230
Final
0.7
12.0
0.3
0.5
<0.1
Table 40.  Reported Effluent Zinc Concentrations in the Plating
  Industry

                                                  Effluent Zinc
                                                  Concentration
Type of Treatment	

Evaporation
Continuous Chemical Precipitation
Batch Chemical Precipitation



Integrated Process


Electrolytic Recovery
 0.15
18.4
 0.12
 0.4
 0.6
 0.25
   08
   87
   35
 0.5
 0.82

 0.03
 5.0
 0.14
   20
   45
 0.32
 7.9
 0.05
 0.05
                            11-38

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     FtJIution Control Federation
Metals distributions in activated
sEudge systems
James W. Patterson, Prasad S. Kodukula
              11-39

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              © Copyright as part of the May 1984, JOURNAL WATER POLLUTION CONTROL
                       FEDERATION, Washington, D. C. 20037
                             Printed in U. S. A.
Metals  distributions in activated
sludge  systems
James W. Patterson, Prasad S. Kodukula
                              11-40

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Metals  distributions   in  activated
sludge   systems
James W. Patterson, Prasad S.  Kodukula
  In recent years, there has been widespread interest in the
chemistry, biological effects, environmental fate, and control of
metals. This interest developed as a result of the recognition of
potential adverse health effects and environmental impacts as-
sociated with wastewater discharge and the disposal of metal-
laden industrial  and municipal wastewater treatment  sludges.
Metals discharging directly from industrial facilities have been
managed  under effluent limitations  guidelines and National
Pollutant Discharge Elimination System  (NPDES) permits.
However, control of industrial and non-industrial metals con-
taminating  combined municipal-industrial,  publicly  owned
treatment works (POTW) effluents is much more complex.
  Industrial pretreatment programs, such as those successfully
implemented by numerous local authorities,1'2 are intended to
reduce the  industrial  contribution,  and thereby the  overall
POTW influent metals concentrations, to levels which protect
POTW operation and yield acceptable POTW effluent and sludge
metals concentrations. However, inability to relate influent metal
concentration to POTW intermediate process stage or effluent
and sludge metal concentrations has made the design of such
pretreatment programs difficult, and their predicted effects un-
certain. Indeed, this lack of an accurate method of predicting
metals distribution has been a key weakness in the development
of effective pretreatment regulations.3
  Metals in municipal wastewater originate from a variety of
industrial, commercial, and domestic activities,4"7 as well as
storm runoff.8' Numerous field monitoring studies demonstrated
that the influent metals concentration, and the efficiency with
which metals are removed, varies widely between plants.IOiM
This is demonstrated in the field results summarized in Tables
I and 2. Further, there is convincing evidence that at individual
plants, metal influent concentrations can vary widely with time,
falling in diurnal,9'12 weekly" and apparently random13 patterns.
Depending on the individual metal, the influent, or operational
characteristics of the treatment system, a given metal may cause
POTW operational or environmental problems by: producing
toxic effects which interfere with the operation of biological
treatment systems, accumulating on sludge solids to a hazardous
extent during sludge processing or disposal, or appearing in the
POTW effluent  in sufficiently high concentration to result in
adverse receiving water effects. Typically, POTW influent metals
concentrations are not high enough to affect the treatment ef-
ficiency of biological systems.14
  Numerous researchers reported the results of studies designed
to define, characterize, and describe  the partitioning behavior
of metals in combined wastewater treatment systems.9'13'15"25
Although metals removal  efficiencies vary  among full-scale
treatment plants, and with time within individual plants3'1 '•"•2U6
(see Table 2), some empirical relationships were reported. Kon-
rad and KJeinert27 found fair to good correlation between influent
and effluent concentrations for seven metals in a study of 35
Wisconsin POTWs. Similar results were obtained in another
study of 20 full-scale plants," and in an extensive pilot plant
study.28 Brown et a/.21 observed a linear increase in percentage
total metals removal with increasing total influent metals con-
centrations, for six midwestern POTWs. They also reported a
strong correlation between percentage metals removal and per-
centage suspended solids removal. A similar observation was
made by  Haas29 from performance data on six Chicago plants.
Haas noted that total effluent  metals increased as effluent sus-
pended solids  increased. Such empirical correlations  do  not
occur uniformly however, and there currently  is no  reliable
method for predicting the behavior of metals in POTW systems.
Development of a prediction method will be useful  in several
ways. Given the influent and operational characteristics of a
wastewater treatment plant, the  metal concentrations in the
sludge  and the final effluent could be predicted as a function
of influent metal  concentration. Pretreatment  standards for
metals from industrial operations could be developed on the
basis of rational POTW performance criteria, and operational
modifications within a POTW could be evaluated with regard
to their impacts on metals distribution and removal.
    Empirical models based on controlled pilot plant
     studies can confidently predict the removal of
         metals by the activated sludge process.
   There seems to be a relative lack of understanding of the
principal mechanisms affecting the distribution of metals be-
tween the soluble and solid phases of activated sludge systems.
Numerous bench- and pilot-scale studies were performed  on
metals partitioning in raw wastewater and activated sludge mixed
liquor,17"20'28'30'31 and these studies provided valuable insights
into aspects such as apparent or pseudo-isothermal metals-solids
association, and the influence of soluble phase ligands. It has
been well established that the kinetics of metals uptake by the
solids are rapid (within the time frame of normal POTW hy-
draulic  residence  times),  that metals-solids  associations are
readily reversible,32-33 and that pH has a strong influence on the
extent of metal uptake and metal solubility.15-17•'* However, the
effects of other wastewater and process variables are less well
defined.
   It has been postulated that association and dissociation be-
tween activated sludge unit influent metals and mixed liquor
432
                                                       11-41
                Journal WPCF, Volume 56, Number 5

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                                                                                                     Process Research
Table 1—Influent metals concentrations for 239 publicly
owned treatment plants.10
Influent concentration, M9/L


Metal
Aluminum
Cadmium
Chromium
Copper
Iron
Lead
Nickel
Zinc


Range
1.7-186000
0.2-2 140
0.8-83 300
0.1-36500
6.0-999 000
1.0-11600
2.0-111 400
0.1-28700
Median
(all
data)
3390
24
400
420
3180
120
230
520
Mean,
<4%
industry
1 796
320
75
151
2581
74
85
417
Mean,
>4%
industry
3457
303
476
489
5339
161
319
640
suspended solids (MLSS) act to buffer the variability of the
secondary effluent metals content.22 24 At high influent metals
levels the MLSS take up a large fraction of the metals, but could
release metals back into solution during episodes of low influent
metals concentrations. A significant portion of most metals in
POTW effluents are in soluble form. The system residence time
of MLSS is long compared to hydraulic residence time (HRT)
and the associated  soluble components, and this "buffering"
effect could yield a reduced variation in POTW effluent metals
as compared to that in the influent.
   This paper describes models developed to predict the distri-
bution of metals in activated sludge system process streams.
The data used to develop the models were obtained  through
extended pilot studies.28 The objectives of the study  were to
evaluate the effects of wastewater and plant operational variables
on the distribution of selected metals between the soluble and
solid phases of the process streams of a conventional activated
sludge system, and to develop an empirical model which de-
scribes the metals distribution in the individual treatment system
process streams.

MATERIALS AND  METHODS
   This study focused on .eight metals: aluminum (Al), cadmium
(Cd), trivalent chromium (Cr), copper (Cu), iron (Fe), lead (Pb),
nickel (Ni), and zinc (Zn). The trivalent form of chromium was
selected because very little hexavalent chromium is present in
the influent wastewater to most treatment plants, as a  result of
reducing conditions.34 The test metals were dosed, as various

Table 2—Metals  removals  measured in 17  activated
sludge POTWs."
Metal
Aluminum
Cadmium
Chromium
Copper
Iron
Lead
Nickel
Zinc
Influent
concentration
range, ng/L
140-4910
1-1800
8-2380
34-1 190
215-12028
16-935
11-1930
23-7680
Percent
Range
63-97
(-)50-94
(-)100-96
17-95
67-98
(-)57-94
(-)775-67
55-90
removal
Median
86
50
78
81
88
74
33
81
random concentration mixtures, to pilot activated sludge units.
Concentrations of all metals were set at levels low enough to
avoid inorganic metal salt precipitation and toxic effects.
  The pilot plant experimental system incorporated eight parallel
treatment trains. Each train included a dosing tank for  adding
a metals  mixture  to  the influent raw wastewater, a primary
clarifier, activated sludge aeration tank, and secondary clarifier.
During each run,  a treatment train was dosed  with a  unique
metals mixture and operated for 3 to 5 weeks under  steady-
state dosing conditions. No process stream samples were collected
during the first week following a change in metal dosing mixture,
and 8-hour composite samples were collected 2 to 3 times per
week  thereafter for the  duration of the run. A  total of 39 ex-
perimental runs was performed.
  Table 3 presents the average measured concentrations (raw


Table 3—Summary of average raw wastewater total met-
als concentrations,  ng/L (Runs 1-39).
Run
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Al
783
433
1003
1310
678
298
375
372
851
932
383
495
500
295
710
678
678
295
677
520
661
983
655
385
785
240
834
890
669
278
567
216
740
778
1574
1193
678
337
693
Cd
25
42
140
80
12
124
63
143
94
60
28
77
105
154
93
55
12
137
88
138
146
54
24
157
135
128
77
37
11
63
69
98
15
222
87
102
11
87
81
Cr
135
143
174
630
113
84
150
128
838
600
155
159
153
122
1062
460
113
97
183
144
500
420
106
137
109
124
513
530
113
62
90
128
114
253
140
100
113
84
124
Cu
393
359
274
280
90
161
177
530
463
150
429
479
271
625
338
240
90
173
453
625
425
270
308
460
367
180
363
350
90
162
213
210
302
756
1071
510
98
170
269
Fe
1265
1542
1750
1460
1399
1247
1292
1610
4000
2675
1439
1641
1521
2220
3360
1534
1399
1576
636
1510
3225
2510
1378
2243
2492
1488
3200
2350
1399
1527
936
650
1384
2322
2117
1510
1344
1483
671
Pb
81
93
293
140
35
37
75
320
186
150
57
88
158
170
150
90
35
154
267
475
150
140
41
75
221
190
175
180
35
100
143
120
66
200
260
160
50
97
100
Ni
672
756
1629
2740
334
369
1780
1220
2788
838
795
1002
869
986
1220
1615
245
352
2983
3263
1678
1263
699
653
4008
6075
2050
2132
330
366
490
438
603
1522
708
319
216
373
619
Zn
482
413
1114
826
409
383
481
830
733
1583
510
617
643
553
1002
1575
409
450
1114
694
1025
1860
550
477
514
766
1462
2160
409
440
429
644
520
536
540
463
464
413
450
May 1984
                                                         11-42
                                                    433

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Patterson & Kodukula
wastcwater background plus dosed increment) of metals in the
raw wastewater for the 39 runs. The dosed incremental metals
concentrations and combinations were selected on a random
basis to simulate low, high, and mixed concentrations of metals
in raw wastewater.
   Domestic wastewater was continuously pumped from a City
of Chicago sewer line serving the campus residence area to a
laboratory grit chamber. Settled grit was discharged. Raw waste-
water overflowed from the grit chamber into a 300-gallon stirred
holding tank  with an average detention time  of 6 hours. The
holding tank  was  equipped with a low-level alarm to cut off
all downstream pumps and valves (except for return activated
sludge  pumps), in the event that the raw wastewater flow was
interrupted. The raw wastewater was pumped on a continuous
basis into a small  recirculating header tank, and then to eight
parallel  dosing tanks, each with  a two-hour detention time.
Prepared concentrated metals mixtures were metered into each
chemical dosing tank, according to the experimental protocol
for that particular run.
  Each dosing tank overflowed at 230 mL/min to that system's
primary clarifier. The primary  clarifier overflowed through a
flow splitter, to control hydraulic loading to the activated sludge
unit. Settled primary sludge (PS) was withdrawn manually each
day. Each activated sludge unit was constructed as a 5-chamber,
100-L total capacity unit. Criteria for the activated sludge and
clarifier units were based on the design of Mulbarger and Cas-
telli.35
  Activated sludge mixed liquor overflowed by gravity to the
secondary clarifier, where settled sludge was returned by a peri-
staltic pump to the aeration tank. The recycle ratio used for all
Table 4—Averages and ranges of parameters values— all data.
rtt fARWttf
PH
Median
range

Total suspended
solids
Ave.
range

Volatile suspended
solids
Ave.
range
Soluble organic
carbon
Ave.
range

Aluminum
Total
Ave.
range
Soluble

Ave.
range
% Soluble
Ave.
Cadmium
Total
Ave.
range
Soluble
Ave.
range
% Soluble
Ave.
Chromium
Total
Ave.
range
Soluble
Ave.
range
% Soluble
Ave.
RW

7.3
6.7-7.8



83
22-551



62
2-460

38
3-294


652
63-5100

81
11-425
12.4


85
3-650

11
1-X5

12.9


241
18-1 700

4
2-17

1.7
PE

7.6
7.3-7.8



52
16-231



36
1-196

19
1-106


478
24-3032

79
8-375
16.5


68
2-514

14
1-295

20.6


170
5-650

5
2-9

2.9
ML

7.8
7.6-8.0



1906
610-10116



1 246
150-8106

12
1-200


7179
526-21 000

61
0-325
0.8


411
4-810

15
1-98

3.6


1292
10-3150

4
2-9

0.3
SE

8.3
7.9-8.4



23
12-273



13
1-220

11
1-38


455
67-2 732

86
5-350
18.9


44
2-382

13
1-67

29.5


162
31-1600

4
2-5

2.4
PcranwMr
Copper
Total
Ave.
Range
Soluble
Ave.
range
% Soluble
Ave.

Iron
Total
Ave.
range
Soluble
Ave.
range
% Soluble
Ave.
Lead
Total
Ave.
range
Soluble
Ave.
range
% Soluble
Ave.
Nickel
Total
Ave.
range
Soluble
Ave
range
% Soluble
Ave.
Zinc
Total
Ave.
range
Soluble
Ave.
range
% Soluble
Ave.
RW


338
11-2900

17
1-157

5.0



1 778
200-7000
134
5-783

7.5

142
0-1069

24
2-197
16.9


1 126
22-8500

319
8-1 168

28.3


741
100-5000

90
2-1000

12.1
PE


272
3-913

12
1-100

4,3



1228
200-3500
97
5-842

7.8

100
0-600

33
2-248
33.0


605
5-15000

278
9-1 479

46.0


609
80-3400

80
1-430

13.1
ML


3615
4-8500

14
1-96

0.4



28184
1048-8400
67
3-885

0.2

1971
11-9000

24
2-474
1.2


6602
77-23000

290
5-975

4.4


11589
1000-36000

79
2-900

0.7
8E


171
11-1866

14
1-50

8.2



1025
100-5800
47
3-580

4.7

64
0-1200

18
2-211
28.3
1

715
10-5000

250
3-849

35.0


514
100-4 100

65
1-900

12.6
Note—Suspended solids, and soluble organic carbon expressed as mg/L, metals concentrations as *ig/L.

434
                                                        11-43
                Journal WPCF, Volume 56, Number 5

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                                                                                                     Process Research
activated sludge units in this study was 0.5. Excess sludge was
either wasted directly from the secondary clarifier or by inter-
mittent  interval wasting of activated sludge unit overflow, as
was best for controlling sludge age. The HRT and the target
solids retention time (SRT) for all activated sludge units in this
study were, respectively, 6 hours and 10 days. Sampling from
each process stream except primary and secondary sludge (SS)
was by timer activated solenoid switch  flow diverters, to yield
8-hour composite samples.
  Composite samples of the dosed raw sewage, primary effluent,
activated sludge mixed liquor, and secondary effluent were col-
lected between 4 and 12 times during each run. Total and soluble
metal analyses were performed on all process liquid samples.
Primary and secondary  sludge samples were analyzed for total
metals. In addition, pH, total suspended solids (TSS), and volatile
suspended solids (VSS) were also measured on all samples. Sam-
ples of the process liquids were routinely analyzed for soluble
organic  carbon  (SOC),  phosphate, sulfate,  chloride and am-
monia-nitrogen (NH3-N).
  Analytical procedures. Methods of chemical analysis were in
accordance with EPA methods.36 Metal analyses were performed
by atomic absorption spectrometry with standard additions or,
for low metals concentrations, the flameless technique was used.
Total metals were determined using standard digestion proce-
dures.36 Soluble metal was determined on sample nitrate, using
a 0.45 Mm membrane acid-washed filter.  Soluble organic and
inorganic carbon concentrations were determined by a carbon
analyzer. Ammonia, orthophosphate, chloride, and sulfate were
measured according to  EPA procedures.36 TSS  is reported as
the weight of the dry solids per  liter of sample retained by a
0.45 urn membrane filter. VSS is reported as the weight of TSS
volatilized after ignition at 600°C.

RESULTS  AND DISCUSSION
   System performance  characteristics.  The range and average
values of various parameters for raw wastewater (RW), primary
effluent (PE), mixed liquor (ML), and secondary effluent (SE)
for the 39 runs are summarized in Table 4. Table 5 summarizes
primary and secondary sludge results.  Ranges are for all data
collected, and the  averages are calculated from the averaged
results of each run. As is evident in Table  4. a wide range of
values for each parameter was observed in the raw wastewater
feed. As would be expected, the range of values for other process
liquids  is also wide.
   The influent wastewater to the pilot treatment systems was
relatively weak,  averaging 83 mg/L TSS and 38 mg/L SOC.
Influent NH3-N averaged 3.5 mg/L and effluent NH3-N averaged
0.4  mg/L. The primary clarifier effluent  TSS averaged  52
mg/L, representing a primary clarifier  TSS removal efficiency
of 37%. Overall TSS removal efficiency, from RW to SE, was
72%. There was a strong correlation  between VSS and TSS.
The ratio of VSS to TSS in all  process streams was approxi-
mately  0.7.
   The primary clarifiers sometimes performed erratically, with
occasional negative TSS  removal efficiencies.  Settled sludge
bridging was a problem in the secondary clarifiers, and sometimes
resulted in the interruption of sludge return to the aeration tank.
Mechanical rakes were eventually installed in  the secondary
clarifiers, and effectively solved this problem. There was very
little primary or excess secondary sludge produced because of
the weak influent.
Table 5—Averages and ranges of primary and secondary
sludge values—all data.
Parameter
PH
Median
range
Total suspended solids
Ave.
range
Volatile suspended solids
Ave.
range
Total aluminum
Ave.
range
Total cadmium
Ave.
range
Total chromium
Ave.
range
Total copper
Ave.
range
Total iron
Ave.
range
Total lead
Ave.
range
Total nickel
Ave.
range
Total zinc
Ave.
range
Primary
aludga
6.9
6.5-7.3
7297
173-21 894
5054
12-15430
19.67
5.38-52.82
0.63
0.16-1.81
1.74
0.29-3.43
4.91
1.94-7.52
59.32
30.83-105.60
3.47
0.71-7.52
12.16
0.88-23.94
31.45
9.88-67.24
Secondary
•ludg*
7.8
7.6-8.0
6300
1899-12225
4388
1 224-7 896
19.03
1.32-46.13
0.65
0.29-1.60
1.73
0.82-3.81
5.04
1 .64-8.26
52.47
4.75-114.00
3.38
0.64-7.74
8.94
0.55-21.80
21.03
2.14-63.74
   All units except pH in mg/L.
   As indicated by the reduction  in SOC across the primary
 clarifier, there seemed to be biological activity in that unit process.
 Overall SOC reduction across the treatment systems averaged
 71%, representing an average secondary effluent SOC value of
 11 mg/L. There was no significant correlation between VSS and
 SOC in any process liquid. This indicates that influent VSS and
 SOC varied independently in strength.
   System  metals behavior.  The patterns of metals  transport
 across the treatment systems were extremely interesting. The
 range of RW concentrations for each metal was quite broad,
 reflecting the combination of natural fluctuations in the influent
 RW metals levels, and the dosing of the RW with  mixtures of
 metals in the laboratory. As can be seen in Table 4, there was
 a reduction in the average total metal concentration across the
 primary clarifier. The difference between the total  and soluble
 metals concentration is the concentration of solids-bound metal.
May 1984
                                                    435
                                                      11-44

-------
Patterson & Kodukula
Table 6 summarizes the average removal efficiencies of total
metal and of solids-bound metal across the primary clarifier.
For comparison, results from 6-day, flow-composited monitoring
at two full-scale POTWs are included.
  The total concentrations of metals in the ML are much higher
than in the RW, typically by 5- to 10-fold. For iron, lead, and
zinc  the concentration factor is closer to 15-fold. Comparing
the ML with PE total metals concentrations, ML is  IS- to 25-
fold higher for all metals, except cadmium  and chromium where
ML is 6- to 8-fold higher. The metals in  the ML are predom-
inantly bound to the MLSS. Table 4  shows that the soluble
metals in the ML represent less than  1% of the  total  metal,
except for cadmium, lead, and nickel which are somewhat higher.
Solids-bound metal also represents the dominant fraction in the
other process streams.
  Table 5  shows that the total metals concentrations  in the
primary and secondary sludges are extremely close except for
nickel and  zinc, which are more concentrated in the PS. The
secondary sludge total metal concentration for all metals except
aluminum  is between 1.4- and 1.8-fold  higher than the ML
total metal concentrations. The  ratio for  aluminum  is 2.6.
  A  cursory examination of the averaged soluble metals  con-
centrations presented in Table 4 suggests that they remained
constant for each metal, across each unit process of the treatment
train  and within the bounds of experimental error.  However,
there may  in fact have been subtle changes in soluble metal
concentration across each unit process. Such changes were dif-
ficult to detect for cadmium, chromium, copper or lead, where
the soluble concentrations were low and often near the detection
limit  in each process stream.
  The soluble metals levels for aluminum, iron, nickel and zinc
were higher however, and statistical analysis of the influent and
effluent soluble metals levels across each  of the three unit pro-
cesses (primary clarifier, aeration tank, and secondary clarifier)
indicates shifts in soluble metals concentration  across  each
treatment unit.  With  two exceptions  the shift was toward  a
reduction in soluble metals in the unit process effluent and with
correlation coefficients of determination (r2) between 0.90 and
0.98. Soluble iron was reduced across the primary clarifier, but
r2 was only 0.84. The second exception was increased aluminum
across the secondary clarifier, with r2 of 0.97. Changes in soluble
concentrations of the four metals evaluated across individual
unit processes ranged between 10 and 30%.
  Solids-bound metals. Intriguing results were obtained when
the data of Table 4 were evaluated in terms of solids-bound
metals concentrations per unit weight of process  liquid solids
(Mg bound metal per mg TSS). Averaged values for these results
are presented in Table 7. Metals concentrations in raw waste-
water solids ranged from 0.89 (cadmium) to 19.81  (iron) ng/
mg TSS. Nickel, which is difficult to remove, is in fact highly
enriched in the raw wastewater and all subsequent process stage
solids.
  Table 7 also demonstrates that the primary clarifier effluent
solids were enriched with all metals except for lead and nickel,
when compared to the clarifier influent (RW)  solids. As dem-
onstrated in Table 7 by the calculated ratios of adjacent process
liquids around the clarifiers, the solids-bound metals in the pri-
mary effluent which were enriched over the raw wastewater had
10% (iron) to 30% (zinc) more  metal per unit weight of TSS
than the RW solids.
  Solids-bound  metals concentrations on the  MLSS were de-
pleted, compared to the primary clarifier effluent. This depletion
could reflect solids dilution of the reactor influent metal through
sludge yield. However, the ML:PE ratios ranged from 0.20 (cad-
mium)  to 0.79  (lead), and  if sludge yield were the sole factor
involved in solids-bound metals concentration reduction, the
ML:PE ratios among metals would have been fairly constant.
  The solids in the secondary effluent were highly enriched in
all  metals, when compared to the mixed liquor levels. Enrich-
ment factors (Table 7) ranged from 1.96 (lead) to 10.1  (chro-
mium).  The  results were not comparable to those seen across
the primary clarifier, except that in both instances iron and lead
enrichment were low. This suggests that the association of metals
with the primary clarifier process solids is governed differently
than the association with secondary clarifier solids.
   More significantly, the data of Table 7 indicate that in both
RW and ML, the degree of association of any metal with the
settleable solids is different than the degree of metal association
with non-settleable (clarifier effluent) solids. For example, taking
the average conditions around the primary clarifier from Table
Table 6—Average removal efficiencies across primary clarifier.



ParoT •tsx
Alumint i
Csdmium
Chromium
Copper
Iron
Lead
Nickel
Zinc
TSS
VSS

This study, 
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                                                                                                      Process Research
Table 7—Average and compared metals concentrations
per unit weight of process stream solids.
Metal concentration,
MQ/mg TSS
Metal
Aluminum
Cadmium
Chromium
Copper
Iron
Lead
Nickel
Zinc
RW
6.68
0.89
2.86
3.87
19.81
1.42
9.72
7.84
PE
7.67
1.04
3.17
5.00
21.75
1.29
6.29
10.17
ML
3.73
0.21
0.68
1.89
14.75
1.02
3.31
6.04
SE
16.04
1.35
6.87
6.83
42.52
2.00
20.22
19.52
Ratios across
clarlfier lor


liquid*
PE:RW
1.11
1.17
1.11
1.29
1.10
0.91
0.65
1.30
SE:ML
4.30
6.43
10.10
3.61
2.88
1.96
6.11
3.23
4, the aluminum concentration per unit of total RW TSS was
6.88 pg/mg; the concentration  for the settleable TSS fraction
was calculated to be S.4S ng/mg; and the concentration in the
RW non-settleable TSS (PE TSS) was 7.67 Mg/mg. Except for
lead and nickel in RW, where  the settleable solids seemed to
be more enriched than the non-settleable solids, all metals in
both RW and ML were depleted in the settleable solids, com-
pared to the non-settleable solids.

DEVELOPMENT  OF METALS
DISTRIBUTION MODELS

  Researchers have reported isothermal  metals sorption onto
MLSS, and a consequent correlation between bound metal con-
centration per unit weight of TSS and residual soluble metal
concentration.18 However, most such experiments have been
performed  at atypically high metals dosages, yielding several
mg/L of residual soluble metal.  Both Langmuir and Freundlich
results have been  reported. The fit of the data of this study to
either sorption isotherm  model was  extremely poor. Bench-
scale batch sorption experiments are performed under carefully
controlled conditions, including constant pH and VSS concen-
tration, and addition of a single metal in soluble  form. These
conditions do not reflect the situation of continuous-flow ac-
tivated  sludge units receiving  time-varying primary clarified
wastewater.
   In addition to residual soluble metal concentration, a number
of other parameters, including pH, SOC, VSS, and total metal
concentration (MT)< were evaluated with regard to their cor-
relation with the  weight of solids-bound metal (Ms) per unit
weight of VSS. As for the parameter soluble metal, no correlation
of Ms/VSS was found with either pH or SOC. An attempt to
correlate MS/VSS with MT suggested a log-log relationship, al-
though  for  most metals  there was  significant  scatter in the
graphed data. A regression analysis of this relationship, taking
the  form of Equation 1,  yielded r2 values of 0.75 or less for
 most metals  and process streams.
                            a log MT + b
(1)
 However, the correlations were better than for other variables
 tested and a further evaluation of the influence of MT, plus VSS
 May 1984
                                                                           0.2
                                                                                     0.4       0.6
                                                                                          MT.mt/l
                                                                                                         0.8
                                                                                                                   1.0
                                                              Figure 1A—Adsorption distribution relationships for copper-raw waste-
                                                              water. (Note: The numerical value adjacent to each data point is the
                                                              measured VSS concentration.)
       concentration, led to the development of metals distribution
       Model I.
         Model I. The averaged data of each process stream of the 39
       runs was culled for approximately equal levels of VSS, and these
       run results were plotted as Ms/VSS versus MT. Example results
       for copper in RW, PE, ML, and SE are presented in Figure 1 .
       The graphs reveal that at constant VSS, there is a linear cor-
       relation between Ms/VSS and MT in all process streams. The
       relationship takes the form of Equation 2, where 5 is the slope
       at constant VSS.
                                    = S(MT)                  (2)
        The relationships described in Figure 1 and by Equation 2 reveal
        the following distribution trends. At constant VSS, the amount
        of solid-bound copper increases as total copper concentration
        increases. Also, at constant total copper concentration, the solid-
        bound copper per unit weight of VSS decreases with increasing
        VSS. Although these trends might seem intuitively apparent,
        they have not previously been confirmed by experimental data
        on continuous-flow activated sludge systems. An evaluation of
                                                                                                                    i.o
        Figure  IB—Adsorption distribution relationships for copper-primary
        effluent. (Note: The numerical value adjacent to each data point is the
        measured VSS concentration.)
                                                            437
                                                        11-46

-------
Patterson & Kodukuia
 w
 in
 X
 Ml
 I
       (c) Ml>*d  Liquor
                                                        10
Figure 1C—Adsorption distribution relationships for copper-activated
sludge mixed liquor. (Note: The numerical value adjacent to each data
point is the measured VSS concentration.)
each of the eight metals for each process stream revealed that
the data in all instances fit Equation 2.
  Furthermore, as seen in Figure  1  and found  for all eight
metals,  the value of 5 decreases with increasing process stream
VSS concentration. Analysis of this trend revealed that 5 is an
inverse  function of VSS, of the form of Equation 3.
                    S = l/(AxVSS + B)
(3)
Substituting Equation 3 into Equation 2 yields metal distribution
Model I
                     Ms       MT
                    VSS   /J(VSS) + B
                                                        (4)
where
  /V/j/VSS = /ig/mg
       MT = Mg/L
      VSS = mg/L
        A = constant, no units, and
        B = constant, units of mg/L.
  m
 I  12
       	1	r
        |d) Secondary Eflluint
Figure ID—Adsorption distribution relationships for copper-secondary
effluent. (Note: The numerical value adjacent to each data point is the
measured VSS concentration.)
        Table 8—Regression constants for the metals distribution
        model  I.
                                                                                                 Proems liquid
                                                                  Metal
                     Con-
                     stant
                      RW
          PE       ML
                                                                                                                     SE
        Aluminum


        Cadmium


        Chromium


        Copper


        Iron


        Lead

        Nickel


        Zinc
              A
              B

              A
              B

              A
              B

              A
              B

              A
              B

              A
              B

              A
              B

              A
              B
 1.23
-0.58

 1.34
-1.37

 1.05
-0.70

 1.06
 0.67

 1.17
-2.59

 1.34
 2.93

 1.52
-2.15

 1.09
 7.34
 0.96
11.23

 1.24
 2.50

 1.03
 0.01

 1.08
-0.71

 1.11
-0.28

 1.50
-6.13

 1.94
-1.37

 1.16
 1.42
  1.00
 11.19

  1.05
-17.02

  1.00
  0.01

  1.00
  4.88

  0.99
 24.07

  1.00
 21.19

  1.00
 92.69

  1.00
 16.62
  1.09
  3.26

  1.08
  6.45

  1.02
  0.15

  1.02
  1.02

  1.02
  0.84

  1.70
 -1.18

  2.69
-13.77

  0.90
  5.06
Equation 4 is rearranged to yield Equation 4a which expresses
the ratio of MT to Ms as a function of .4, B, and reciprocal VSS
concentration.
                   MT/MS
                                         fl/VSS
                                 (4a)
           Regression analysis of the results of the 39 experimental runs,
         using Equation 4, yielded the values of A and B listed in Table
         8, and revealed  excellent correlation (except for nickel in PE)
         of Model I with the experimental results (Table 9). Most values
         of A in Table 8 are  1.0 or greater, although three values are less
         than  1.0. Values of A below 1.0 seem to be an artifact of ex-
         perimental variability. From Equation 4a as VSS increases, the
         final term of the equation approaches zero and A must therefore
         have a value of 1.0 or greater.
           In fact, it is probable that the value of A must be exactly 1.0.
         Kodukuia and Patterson33 have recently reported bench-scale
         data for cadmium  and nickel, in terms of soluble metal as a
                                                                Table 9—Correlation coefficients (r*) for the metals dis-
                                                                tribution model I.
Proc*«« liquid
Metal
Aluminum
Cadmium
Chromium
Copper
Iron
Lead
Nickel
Zinc
RW
0.959
0.970
0.999
0.996
0.989
0.877
0.803
0.953
PE
0.749
0.837
0.999
0.989
0.984
0.840
0.560
0.914
ML
0.999
0.997
0.999
0.999
0.998
0.997
0.986
0.999
3E
0.852
0.720
0.999
0.992
0.949
< 0.826
0.909
0.814
438
                                                          11-47
                         Journal WPCF, Volume 56, Number 5

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                                                                                                      Process Research
function  of MT and VSS, which fit the pattern presented in
Figure 2. At  zero VSS there  is obviously  a  1:1 relationship
between soluble metal and MT, up to the metal precipitation
limit. For a given A/r, soluble metal decreases with increasing
VSS. Each  line of Figure 2 takes the form that soluble metal,
the difference between MT and Ms is
                   MT - Ms = S(MT).
                                        (5)
At zero VSS, 5 is 1.0 and is also an inverse function of VSS of
the form,
                             C
Substitution of Equation 6 into 5 and rearrangement yields,

                                                     (7)
MTIMS =  1 + TT^Lr =  I +  B
Comparison of Equation 7 with 4a then indicates that A = 1.0.
Equation 7 is easily transformed into a linear isotherm of the
form:

    A/s/VSS  = (\/B)(MT - Ms) = (l/B)(soluble metal)   (7a)

  Model I was again tested against the experimental  data to
determine the values of B where A is 1.0, and the correlation.
Values for r2  were slightly lower than for the original form of
Model I, but  not significantly so. Regression constants for B
(indicated as  B1) are given  in  Table 10, where A is  1.0. B*
values, also presented in Table  10, are discussed below.
  Adjustment of model constants. The regression constants for
Model I are obtained  from a data base which incorporates a
wide range of values for process stream variables.  However, it
is probable that these  constants are somewhat specific to the
raw wastewater and operational mode in this study. For example,
pH has been  demonstrated to have a strong influence on the
equilibrium distribution of metals.'7-33 Thus, the Model I con-
stants may vary with waste nature and specific POTW config-
uration, although the general  form of Model I is believed to be
widely applicable, and site-specific constants can be easily de-
termined.
Figure 2—Concentration of soluble metal as a function of total metal
and suspended solids concentrations.

May 1984
                                                 Table 10—Regression constant B1 and estimated con-
                                                 stant B° for model 1 when A  = 1.0.
Metal
Aluminum
Cadmium
Chromium
Copper
Iron
Lead
Nickel
Zinc
Con-
stant
8'
B*
8'
B*
fl'
B*
B1
B'
B1
B'
fl1
B*
B1
8*
B1
8*
Process liquid
RW
8.80
72.56
9.22
84.50
1.05
61.03
3.28
118.07
5.05
64.11
12.61
46.39
24.51
34.99
8.57
131.92
PE
7.13
9.33
1.09
1.66
3.09
17.73
30.61
5.44
ML
10.68
78.56
47.20
155.39
3.87
176.77
4.84
61.22
2.97
47.48
15.36
45.40
57.25
159.21
8.55
58.86
SE
3.03
5.45
0.33
1.16
0.62
5.09
6.99
1.88
                                                                There is one adjustment of constants which seems necessary
                                                              to accurately predict mass balances around the unit processes
                                                              of a treatment train. The data of Table 7 indicate that in both
                                                              RW and ML, each metal is distributed disproportionately be-
                                                              tween the settleable and non-settleable solids within the process
                                                              stream. Presumably, the clarifier effluent solids (and their as-
                                                              sociated constants) represent the non-settleable component en-
                                                              tering the clarifier. Then, adjusted constants  can be estimated
                                                              for the  settleable component as follows:
                                                                                  Mr
                                                                            1 +
                                                                                 B*
                                                                                 AA/5    '  ' AVSS

                                                             where:

                                                                A MS = change in solids-bound metal across clarifier,
                                                                                                                   (8)
                                                   AVSS = change in VSS across clarifier, mg/L,
                                                     MT = clarifier influent total metal, Mg/L. and
                                                      B* is estimated for the settleable portion of the influent
                                                           VSS.
                                                 B* has been calculated from Equation 8 based on the average
                                                 operating conditions of Table 4, and its values are summarized
                                                 in Table 10.
                                                   The following example demonstrates the application of B*.
                                                 Determine the total primary clarifier effluent copper concen-
                                                 tration for an influent total copper concentration (MT) of 500
                                                 Mg/L,  influent  VSS of 150 mg/L,  and clarifier  VSS  removal
                                                 efficiency of 40% (AVSS =  60 mg/L). Equation 8  is used to
                                                 calculate  AMS to  be  168 /ig/L-  The total effluent  copper
                                                 concentration  is  the  difference between MT  and  AA/S, or
                                                 332 Mg/L.
                                                   Model II. This model was obtained through a simplification
                                                 of Model I, and  gives the following  results.  Using Model I
                                                                                                    439
                                                         11-48

-------
Patterson & Kodukula
(Equation 4a) in process streams such as ML, with high VSS
concentration,  the Model I  term  fl/VSS becomes negligible.
Under this condition, the term for VSS is lost from Model I,
and a new Model II relationship as presented in Equation 9 is
suggested.
                     MT = pMs + q                   (9)

It was initially believed that Model II might only achieve good
correlation for the ML data. However, as demonstrated in Table
11, excellent correlation was found for Model II for all process
streams and metals. Indeed, the correlation of Model II with
the experimental data of the 39 runs was equal to or somewhat
better than that with Model  I.
  Table 12 presents the regression constants for Model II. A
literal interpretation of Model II indicates that q must represent
the soluble metal concentration (when Ms is zero). A comparison
of q with the average soluble metals levels of Table 4 reveals
that these concentrations are indeed quite close in value to q
for each metal  and process stream.
  Model  II is attractive in view of its simplicity, but is perhaps
overly simplistic and  certainly should not be applied  beyond
the range of the experimental conditions from which it was
developed. Further, Model I seems to be  more powerful in
predicting mass balances around treatment systems because it
incorporates VSS, one of the principal process variables of the
activated sludge system.  Nevertheless, within individual process
streams. Model II is at least as accurate as Model I in predicting
metals distributions.

CONCLUSIONS

   Despite extensive laboratory and field studies over the past
25 years,  little advance has been made in the ability to predict
metals distributions and removal in POTWs. Carefully controlled
bench-scale experiments indicated that a number of wastewater
and process variables can affect metals distribution between the
soluble and solids phases, but these results have not been easily
extrapolated to continuous-flow systems receiving time-varying
inputs of real wastewater.
   Based on extensive pilot plant data, empirical metals distri-
bution models have been developed which are believed to be
generally applicable. The models accurately predict the distri-
bution of process stream metals between the soluble and solids
phases. Further, there is convincing evidence that solids-bound


Table 11—Correlation coefficients (r2) for the metals dis-
tribution model II.

                            Process liquid
Table  12—Regression constants for the metals distri-
bution model II.
Metal
Aluminum
Cadmium
Chromium
Copper
Iron
Lead
Nickel
Zinc
Raw
waste-
water
0.975
0.963
0.999
0.998
0.993
0.976
0.964
0.981
Primary
effluent
0.961
0.944
0.999
0.998
0.985
0.981
0.909
0.992
Mixed
liquor
0.999
0.994
0.999
0.999
0.999
0.999
0.999
0.999
Second-
ary
effluent
. 0.961
0.947
0.999
0.998
0.983
0.953
0.913
0.988
Process liquid
Metal
Aluminum
Cadmium

Chromium

Copper
Iron

Lead

Nickel
Zinc

Con-
stant
P
q
P
q
P
q
P
q
P
q
P
q
P
q
P
q
Raw
waste-
water
0.953
107
1.045
11
1.002
4
1.016
12
0.997
173
1.036
15
1.033
276
0.928
137
Primary
effluent
0.890
122
1.089
9
1.004
3
1.018
7
0.992
107
1.024
13
1.090
2456
0.961
96
Mixed
llouof
1.003
38
1.035
1
1.001
2
1.001
9
0.999
106
1.007
10
1.019
172
0.997
108
Second-
ary
effluent
0.955
100
1.022
12
1.007
3
1.001
12
0.945
108
1.137
11
1.300
!<*
0.943
90
  Units of q are M9/L


metals are disproportionately distributed between settleable and
non-settleabje solids in both raw wastewater and activated sludge
mixed liquor, and Model I allows for that disproportionate dis-
tribution and accurately predicts metals removal across treatment
train unit processes.
  Credits. This work was supported by U. S. Environmental
Protection Agency Cooperative Agreement No. R806582. The
project officer was Dr. Thomas E. Short, Robert S, Kerr En-
vironmental Research Laboratory, Ada. Okla. The data base
used to develop the predictive models for metals distribution
was generated under U.  S. Environmental Protection Agency
Grant No. R804538. Note that although  the research described
in this articje has been funded wholly or in part by the U. S.
Environmental Protection Agency (EPA), it has not beep sub-
jected to EPA review and therefore does not necessarily reflect
the views of EPA and no official endorsement should be inferred.

ACKNOWLEDGMENTS

   Authors. James W. Patterson is professor and chair/pan,
an^ Prasad S. Kodukula is instructor and doctoral  can-
didate, at the Pritzker Department of Environmental En-
gineering, Illinois Institute of Technology, Chicago. Cor-
respondence should be addressed to James W. Patterson,
Illinois Institute of Technology, Armour College of En-
gineering, IIT Center,  Chicago, IL 60616.

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                                                                                                                   Process Research
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    removal from sludge." J. Water Pollut. Control Fed.. 54, 12, 1574
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May 1984
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