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                      Table of Contents


Section                                                     Page

I.   Foreword                                                 1

II.  Test procedure for determining exhaust emissions         4
     from heavy-duty vehicles under transient conditions.

§86.1404       Section numbering; construction.                4

§86.1405       Introduction; structure of subpart.             5

§86.1406       Equipment required and specifications;         6
               overview.

§86.1407       [Reserved].                                    7

§86.1408       Dynamometer.                                   8

§86.1409       Exhaust gas sampling system.                   9

§86.1410       [Reserved].                                   10

§86.1411       Exhaust gas analytical system.                11

§86.1412       [Reserved].                                   12

§86.1413       Fuel specifications.                          13
                                                                •o
§86.1414       Analytical gases.                             14

§86.1415       EPA heavy-duty transient chassis cycles.      15

§86.1416       Calibrations; frequency and overview.         17

§86.1417       [Reserved].                                   19

§86.1418       Dynamometer calibration.                      20

§86.1419       CVS calibration.                              24

§86.1420       [Reserved].                                   25

§86.1421       Hydrocarbon analyzer calibration.             26

§86.1422       Carbon monoxide analyzer calibration.         27

§86.1423       Oxides of nitrogen analyzer calibration.      28

§86.1424       Carbon dioxide analyzer calibration.          29

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Table of Contents continued
Section
§86.1425
§86.1426
§86.1427

§86.1428
§86.1429
§86.1430
§86.1431
§86.1432
§86.1433
§86.1434
§86.1435
§86.1436
§86.1437
§86.1438
§86.1439
§86.1440
§86.1441
§86.1442
§86.1443
§86.1444
Appendix I

[Reserved] .
Calibration of other equipment.
Chassis dynamometer test procedures;
overview.
Transmissions .
Dynamometer load determination.
Test sequence; general requirements.
Vehicle preparation.
Vehicle preconditioning.
[Reserved] .
[Reserved] .
[Reserved] .
Engine starting and restarting.
Chassis dynamometer test runs.
[Reserved] .
[Reserved] .
Exhaust sample analysis.
[Reserved] .
Information required.
[Reserved] .
Calculations; exhaust emissions.

Page
30
31
32

36
38
40
41
42
43
44
45
46
50
54
55
56
57
58
61
62
74

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I.   Foreword

     This  recommended  practice represents  the completion  of
one phase  of EPA's  transient  cycle  development effort.   The
finalized chassis procedures detailed here parallel the engine
test procedures recently published as  Subpart  N of the Heavy-
Duty Notice  of Proposed Rulemaking  (NPRM).   The  engine  test
will remain for EPA the primary means of determining transient
heavy-duty  emissions;  however,  the  chassis test  will  be
available when total-vehicle testing  is desired (for  example,
for a  radically new engine design,  for in-use programs,  or
perhaps for future  durability testing on in-service vehicles).

     An  emission  test  according  to  these procedures  begins
with a  cold-start  exercise  of  the vehicle over  a 20  minute
driving  cycle  followed by  a hot-start  repeat of  that  cycle
after a  20 minute  soak period.   As  in  the case of the engine
test,  a  constant  volume sampler  (CVS)  is used to provide  a
continuous proportional  sample of  the varying exhaust  flow.
The diluted  exhaust  is collected  in separate  bags  during  the
cold-start and hot-start segments  for analysis.

     The dynamometer  road-load  equation specified  here  comes
from an SAE Recommended Practice (J688), and  also  appears in a
similar  form  in the  proposed EPA Heavy-Duty  Evaporative
Emissions  Test  Procedure.    There  are  currently plans  within
EPA to improve  the  accuracy and shorten the duration  of this
heavy-duty road-load  setting procedure, and we will  document
the work as it occurs.

     In  format, this  recommended  practice  closely  follows  the
above-mentioned  transient   engine  procedure,   which  in  turn
was patterned  after  the  light-duty vehicle regulations.   Many
of these sections are  identical in content to  portions of  the
engine regulations,  and refer  the  reader there;  most  of  the
other sections  will be  found  to  have  direct  counterparts  in
the previous test procedures.

     The actual chassis  driving cycle  appears  in  Appendix  I.
Both it  and  the previously  published engine cycle  are descen-
dants of the same in-service truck data, and  were  generated by
computer to  represent on-the-road  operation.   The following
EPA Technical  Reports and  contract  reports document  various
aspects  of the cycles'  development.   Technical   Reports  are
available  from  the  Motor Vehicle Emissions Laboratory  in  Ann
Arbor,  Michigan  (48105).   The remaining  reports  may  be  ob-
tained  through  the  National   Technical  Information  Service
(U.S.  Department of Commerce,  5285  Port Royal Road,  Spring-
field,  Virginia 22161).

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                              -2-
EPA Report          Technical Report
  Number            	Title	

HDV 76-03      Engine Horsepower Modeling
                   for Diesel Engines

HDV 76-04      Engine Horsepower Modeling
                  for Gasoline Engines

HDV 77-01      Selection of Transient
                Cycles for Heavy-Duty
                       Engines

HDV 78-01      Category Selection for
                Transient Heavy-Duty
              Chassis and Engine Cycles

HDV 78-02      Selection of Transient
                Cycles for Heavy-Duty
                      Vehicles

HDV 78-03      Truck Driving Patterns
              and Use Survey, Phase II,
                Final Report, Part II
                     Los Angeles

HDV 78-04     Transient Cycle Arrange-
                ment for Heavy-Duty
                Engine and Chassis
                 Emission Testing

HDV 78-05      Analysis of Hot/Cold
                Cycle Requirements
              for Heavy-Duty Vehicles

HDV 78-06     A Preliminary Examina-
               tion of the Repeata-
             bility of the Heavy-Duty
              Transient Dynamometer
                  Emission Test

HDV 78-08      Exhaust Emissions and
               Fuel Consumption of a
                Heavy-Duty Gasoline
               Powered Vehicle Over
              Various Driving Cycles:
           361 Cubic Inch 1966 Ford F-600
  Author
Date
C. France   Oct. 1976
L. Higdon   Dec. 1976
C. France   Nov. 1977
     &
T. Wysor

C. France   May 1978
T. Wysor    June 1978
    &
C. France

L. Higdon   May 1978
C. France   July 1978
C. France   July 1978
W. Clemmens  June 1978
R. Nash     Aug. 1978

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                             -3-
EPA Report          Technical Report
  Number                  Title              Author      Date
                                           R. Nash     Aug.  1978
HDV 78-09      Exhaust Emissions and
               Fuel Consumption of a
                Heavy-Duty Gasoline
                Powered Vehicle Over
               Various Driving Cycles:
                  427 Cubic Inch
              1977 California CMC 6500
HDV 78-10      Exhaust Emissions and       R. Nash     Aug.  1978
               Fuel Consumption of a
         1    Heavy-Duty Diesel Vehicle
            Over Various Driving Cycles:
               CMC Astro 95, 8V-71 NA
APT.D-1523   Heavy-Duty Vehicle Driving
               Pattern and Use Survey,
                Final Report Part I,
                   New York City

EPA-406/     Heavy-Duty Vehicle Driving
  3-75-005     Pattern and Use Survey:
               Part II - Los Angeles
                 Basin Final Report

EPA-460/       Truck Driving Pattern
  3-77-009     and Use Survey Phase II
               - Final Report, Part I

EPA-460/        Heavy-Duty Vehicle
  3-78-008       Cycle Development
                                           J.C. Cosby,
                                          Wilbur Smith
                                         & Associates
                                          Wilbur Smith
                                          & Associates
                                          Wilbur Smith
                                          & Associates
May 1973
Feb. 1974
June 1977
                                          Malcolm  Smith  July  1978
                                        Systems Control,Inc.

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                             -4-
II.   Test procedures  for  determining exhaust emissions  from

heavy-duty vehicles under transient conditions.
§86.1404-83    Section numbering;  construction.

     (a)  The model year of initial applicability  is  indicated

by the  section  number.   The  two  digits following the hyphen

designate the first model  year  for which a section  is effec-

tive.  A section remains effective until superseded.


     Example:   Section  §86.1411-83  applies  to  the  1983  and

subsequent  model years until superseded.   If a section

§86.1411-85 is promulgated it would take effect  beginning with

the  1985  model  year; §86.1411-83  would apply  to model years

1983 and 1984.


     (b)   A  section reference  without a model  year suffix

refers  to  the  section  applicable for  the appropriate model

year.


     (c)   Unless  indicated,  all  provisions  in this  subpart

apply to  both gasoline-fueled and diesel  heavy-duty engines.

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                             -5-



§86.1405-83    Introduction;  structure  of  subpart.







     (a)   This  subpart describes  the  equipment  required and




the procedures to follow in order to perform exhaust emission




tests  on gasoline-fueled and  diesel  heavy-duty vehicles.




Subpart A sets forth the testing requirements and test inter-




vals necessary  to comply with  EPA certification procedures.









     (b)  Four topics  are  addressed  in  this subpart.  Sectipns




86.1306 through  86.1315 set  forth specifications and equipment




requirements;  §§86.1316  through 86.1326  discuss  calibration




methods and frequency;  test  procedures and data requirements




are listed (in approximately  chronological order) in §§86.1327




through  86.1342;  and  calculation formulas are  found  in




§86.1344.

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                            -6-
§86.1406-83    Equipment  required and specifications;
               overview.

     (a)   This  subpart  contains  procedures  for  exhaust  emis-
sion tests on  diesel  or gasoline-fueled  heavy-duty  vehicles.
Equipment  required  and  specifications   are  as  follows:


     (1)   Exhaust emission tests.    All  vehicles  subject  to
this subpart  are  tested  for  exhaust  emissions.   Diesel  and
gasoline-fueled vehicles are tested identically  with  the
exception of  hydrocarbon measurements; diesel vehicles  require
a heated hydrocarbon detector, §86.1409.   Necessary  equipment
and  specifications  appear  in  §§86.1408  through  86.1411.


     (2)     Fuel,  analytical  gas, and engine cycle specifica-
tions.    Fuel  specifications  for  exhaust  emission  testing  are
specified  in  §86.1413.    Analytical gases  are  specified  in
§86.1414.  The EPA heavy-duty  transient chassis cycles  for use
in exhaust  testing are specified  in  §86.1415 and  Appendix XII.

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                             -7-
§86.1407-83    [Reserved]

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                            -8-
§86.1408-83     Dynamometer.


     (a)   The dynamometer  shall have  a power  absorption

capability for simulation of road-load  power  and  flywheels or

other means of simulating the  inertia weight as  specified in

§86.1429.



     (b)(l)  The dynamometer  shall have a roll  or shaft  revolu-

tion counter for  determination of distance driven.



     (2)   In  lieu of requirement (b)(l)  above,  the manufac-

turer may provide  an alternate means  of determining the

distance driven,   subject  to advance approval  by the  Admin-

istrator.

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                                -9-






§86.1409-83    Exhaust gas sampling system.









     The requirements  of  §86.1309-83  also  apply to  this




section.   §86.1309-83  can be  found  in  Subpart N of the Heavy-




Duty NPRM (44FR9464, Feb. 13, 1979).

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                            -10-
§86.1410-83    [Reserved]

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                               -11-
§86.1411-83    Exhaust gas  analytical system.






     The requirements  of  §86.1311-83 also  apply to  this




section.   §86.1311-83  can be  found in  Subpart N of  the




Heavy-Duty NPRM (44FR9464,  Feb. 13, 1979).

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                            -12-
§86.1412-83    [Reserved]

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                               -13-






§86.1413-83    Fuel specifications.









     The requirements  of  §86.1313-83 also  apply to  this




section.   §86.1313-83  can be  found in  Subpart N of  the




Heavy-Duty NPRM (44FR9464,  Feb. 13, 1979).

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                               -14-







§86.1414-83    Analytical  gases.









     The requirements  of  §86.1314-83 also  apply to  this




section.   §86.1314-83  can be  found in  Subpart  N of  the




Heavy-Duty NPRM (44FR9464,  Feb. 13, 1979).

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                            -15-



§86.1415-83     EPA  heavy-duty  transient  chassis  cycles.







     (a)   The reference dynamometer driving schedule for




heavy-duty vehicles  is  a 1060  second  transient speed versus




time cycle which  is designed to simulate gasoline-fueled HDV




operation in urban areas.  A second by second  listing of this




schedule  is  given  in Appendix  I.   33% of  the cycle  is idle




operation, and  the average  vehicle  speed is  18.9  mph  (30.4




km/hr).









     (b)  The  speed  tolerance  at  any given time on the  tran-




sient  speed  vs.   time driving  schedule  is defined  by  upper




and lower limits.   The upper limit  is 2 mph  (3.2 km/hr) higher




than the  highest  point  on  the trace within  1 second of the




given time.  The  lower  limit is 2 mph (3.2 km/hr) lower than




the  lowest  point  on  the  trace within 1  second  of  the  given




time.   Speed variations  greater  than the tolerances  (such as




may  occur  during  gear changes)  are  acceptable provided they




occur for less than  2 seconds  on any occasion.  Speeds  lower




than those prescribed are acceptable provided the vehicle is




operated  at maximum  available  power during such occurrences.




When conducted to meet the  requirements of §86.1432 the  speed




tolerance shall be  as specified  above,  except that  the  upper




and lower limits  shall be 4  mph (6.4  km/hr).









     (c)   Figures  083-1(a)  and  083-1(b)  show the  range of

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    VEHICLE PRECONDITIONING
COLD START EXHAUST EMISSION TEST
           HOT SOAK
HOT START EXHAUST EMISSION TEST
             END
  FIGURE 0 83-2 - Test Sequence

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                           -16-



acceptable  speed variations for  typical points.   Figure




083-l(a)  is  typical  of  portions  of  the  speed  curve which are




increasing  or decreasing throughout  the two  second time




interval.  Figure 083-1(b) is  typical of portions of  the speed




curve which  include a maximum  or  minimum value.

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                            -17-
§86.1416-83    Calibrations;  frequency  and overview.

     (a)   Calibrations  shall  be  performed  as  specified  in
§§86.1418 through 86.1426.


     (b)   At  least  .monthly or  after  any  maintenance which
could alter calibration,  the  following  calibrations and checks
shall be performed:


     (1)   Calibrate  the  hydrocarbon analyzer,  carbon dioxide
analyzer,  carbon monoxide analyzer,  and oxides  of  nitrogen
analyzer.


     (2)   Calibrate  the dynamometer.  If  the dynamometer
receives a  weekly performance  check  (and  remains  within
calibration)  the monthly calibration  need not  be performed.


     (c)  At  least weekly or  after  any  maintenance which could
alter calibration, the following  calibrations and checks shall
be performed:


     (1)   Check  the  oxides  of nitrogen  converter efficiency,
and


     (2)  Perform a CVS system verification.

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                            -18-
     (d)  The CVS positive displacement pump or critical  flow

venturi  shall  be calibrated  following  initial installation,

major maintenance or  as necessary when  indicated  by the CVS

system verification  (described  in §86.1419).



     (e)   Sample conditioning  columns,  if  used  in  the CO

analyzer train,  should  be checked at  a frequency  consistent

with observed column life or when the indicator of  the column

packing begins to show deterioration.

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                            -19-
§86.1417-83    [Reserved]

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                            -20-
§86.1418-83    Dynamometer calibration.
     (a)   The dynamometer  shall  be  calibrated at  least  once



each month or performance verified at least once  each  week and



then calibrated as required.  The calibration shall  consist of



the manufacturer's  recommended calibration  procedure plus  a



determination of  the dynamometer frictional  power  absorption



at 50  mph (80.5 km/hr).   One method for  determining dynamo-



meter  frictional  power absorption at  50  mph  (80.5 km/hr)  is



described below.  The same general method  can be  used  at  other



speeds.   Other  methods  may be used  if shown  to  yield equiva-



lent results.   The  measured absorbed road power  includes  the



dynamometer  friction as  well as  the power  absorbed by  the



power  absorption  unit.    The  dynamometer  is driven above  the



test speed range.   The device used to drive the dynamometer is



then disengaged from  the  dynamometer  and  the  roll(s)  is  (are)



allowed  to  coastdown.   The kinetic  energy  of the  system  is



dissipated  by  the  dynamometer.    (This  method  neglects  the



variations in  rollbearing friction  due to  the drive  axle



weight  of the  vehicle).    In  the case  of dynamometers  with



paired  rolls,  the  inertia  and power  absorption  of  the  free



(rear) roll may be  neglected  if  its  inertia  is less than 3.0%



of the  total  equivalent  inertia  required  for  vehicle  testing.






     (1)   Devise  a  method to  determine  the speed of  the



roll(s)  to  be measured  for power absorption.  A  fifth wheel,

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                           -21-
revolution pickup,  or other suitable  means may be  used.


     (2)  Place  a vehicle  on  the dynamometer or devise another
method of driving the  dynamometer.


     (3)   If the  dynamometer is  capable of  simulating more
than  a  single  inertia mass,  engage the  inertial flywheel
or other inertial simulation  system or the most common vehicle
mass category for which the dynamometer is used.  In addition,
other vehicle mass  categories  may  be calibrated,  if desired.


     (4)   Drive the dynamometer up  to  50 mph  (80.5  km/hr).


     (5)  Record indicated road power.


     (6)  Drive  the dynamometer up to 60.0  mph (96.9 km/hr).


     (7)  Disengage the device used to drive the dynamometer.


     (8)   Record  the  time   for the  dynamometer roll(s)  to
coastdown from 55.0 mph (88.5 km/hr)  to 45.0 mph (72.4 km/hr).


     (9)   Adjust  the  power  absorption  unit  to  a different
level.


     (10) Repeat steps  (4) to (9) above a sufficient number of

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                           -22-
times to cover the range  of road  power used.
     (11) Calculate  absorbed  road  power  (HP,).    (See  para-



graph (c) of this section.)
     (12)  Plot indicated road  load power  at  50 mph  (80.5



km/hr) versus  the calculated road  load  power  at  50 mph (80.5



km/hr).







     (b)   The performance check  consists  of  conducting a



dynamometer  coastdown  comparing the  coastdown  time  to  that



recorded during the  last  calibration.   If the coastdown time



differs by  more  than  1  second or by  5 percent of  the  time



recorded during the  last calibration, whichever  is greater, a



new calibration is  required.







     (c)  Calculations.   The road load power actually absorbed



by each roll assembly (or roll-inertia weight  assembly) of the



dynamometer  is  calcualted  from  the  following equation:
     HP, = (1/2)(W/32.2)(V?  -  vj)/550t
       a                  12.
Where:
     HP  = Power,  horsepower  (kilowatts)



     W   = Equivalent  inertia,  Ib.  (kg)



     V.  = Initial velocity,  ft/s  (m/s)

           (55 mph = 88.5  km/hr =  80.67 ft/s-= 24.58 m/s)



     V   = Final velocity,  ft/s (m/s)

           (45 mph = 72.4  km/hr =  66  ft/s =  20.11 m/s)

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                          -23-



     t   = Elapsed  time  for rolls to coast from 55 to 45  mph

           (88.5  to 72.4 km/hr)
(Expressions in  parentesis  are for  SI  units.)   When  the



coastdown is from 55 to 45 mph (88.5 to 72.4 km/hr) the  above



equation reduces  to  :
     HP, = 0.06073  (W/t)
       d
For SI units:
     HP, = 0.09984  (W/t)
       d
The total road  load  power actually absorbed by the dynamometer



is  the  sum of  the absorbed road  load power  of each roll



assembly.

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                                -24-






§86.1419-83    CVS calibration.









     The requirements  of §86.1319-83 also  apply  to  this




section.   §86.1319-83  can  be  found  in  Subpart N of  the Heavy-




Duty NPRM (44FR9464, Feb.  13, 1979).

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                           -25-
§86.1420-83    [Reserved]

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                                -26-






§86.1421-83    Hydrocarbon analyzer calibration.









     The requirements  of  §86.1321-83 also  apply  to this




section.  §86.1321-83  can be  found  in  Subpart  N  of  the  Heavy-




Duty NPRM (44FR9464, Feb. 13, 1979).

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                                -27-






§86.1422-83    Carbon monoxide analyzer calibrations.









     The requirements  of §86.1322-83 also  apply  to thi-s




section.   §86.1322-83  can be  found in Subpart  N of the Heavy-




Duty NPRM (44FR946A, Feb.  13, 1979).

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                            -28-






§86.1423-83     Oxides  of nitrogen  analyzer calibration.






     The requirements  of  §86.1323-83 also  apply to  this




section.   §86.1323-83 can be found  in  Subpart N of the Heavy-




Duty NPRM  (44FR9464,  Feb.  13, 1979).

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                             -29-




§86.1424-83    Carbon dioxide analyzer calibration.









     The requirements  of §86.1324-83 also  apply  to this




section.  §86.1324-83  can be  found  in Subpart  N  of  the  Heavy-




Duty NPRM (44FR9464, Feb.  13, 1979).

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                        -30-
§86.1425-83    [Reserved]

-------
                            -31-







§86.1426-83    Calibration of other equipment.







     The requirements  of  §86.1326-83 also  apply to  this




section.   §86.1326-83  can be  found in  Subpart N of  the




Heavy-Duty NPRM (44FR9464, Feb. 13, 1979).

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                        -32-
§86.1427-83    Chassis dynamometer test  procedures;  overview.


     (a)   The  chassis  dynamometer  test  procedure  is  designed

to determine hydrocarbon,  carbon monoxide,  and oxides of

nitrogen mass emissions while  simulating a  typical  urban  trip

for a heavy-duty  truck.   All  emission  testing  is  conducted on

a chassis  dynamometer.   The test procedure  consists of a

"cold"  start  test  after a  minimum  12-hour  and  a maximum

36-hour soak as  described  in §86.1432.   A "hot" start  test

follows the "cold" start  test  after a  hot soak of 20 minutes.

The exhaust emissions  are  diluted with  ambient air and a

continuous proportional sample  is collected  for analysis

during the  cold  and  hot  start tests.    The composite  samples

collected in bags are  analyzed for hydrocarbons (except  diesel

hydrocarbons which  are  analyzed  continuously),  carbon  mon-

oxide, carbon  dioxide,  and  oxides  of nitrogen.   A  parallel

sample of  the  dilution air  is similarly analyzed  for  hydro-

carbon,  carbon  monoxide,  carbon  dioxide,  and  oxides of

nitrogen.



     (b)  Except  in cases of component malfunction or failure,

all emission control  systems installed on or incorporated  in a

new motor  vehicle shall  be  functioning  during  all  procedures

in this subpart.   Maintenance  to correct  component malfunction

or failure  shall  be authorized in accordance  with §86.078-25.

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                           -33-
     (c)   During  dynamometer operation, one  or  more cooling

fans shall be  positioned  so as to  direct  cooling air to the

vehicle  in an  appropriate  manner.   The  engine  compartment

cover shall be closed.   If,  however,  the manufacturer can show

that the  engine  compartment  cover must be open  to  provide a

test representative of  field operation,  the Administrator will

allow the  engine  cover to be open.   In the  case of vehicles

with front engine  compartments,  the fan(s) shall be squarely

positioned within  12 inches  of the  vehicle.    In  the case of

vehicles with rear engine compartments  (or if special designs

make the above  impractical),  the  cooling  fan(s)  shall be

placed   in  a position  to  provide  sufficient  air  to maintain

vehicle cooling.   The  fan capacity shall normally not exceed

10,600  cfm (5.0 m /s).   If,  however,  the manufacturer can show

that during  field operation the  vehicle  receives additional

cooling,   and  that  such additional  cooling  is needed  to

provide  a  representative  test,  the fan capacity may  be in-

creased  or additional  fans  used.    If  necessary, additional

fans may  be  used to  cool   the  rear tires  of the  vehicle.



     (d)   The  vehicle  speed as measured from the dynamometer

rolls shall be used.



     (e)   Practice  runs  over the prescribed driving schedule

may  be  performed  at test points,  provided emissions are not

measured,  for the  purpose   of  finding the  minimum throttle

action  to  maintain the proper speed-time relationship,  or to

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                          -34-



permit test procedure adjustments.









     NOTE  -  When using  two-roll  dynamometers  a  truer  speed-




time  trace may be obtained by  minimizing  the  rocking of  the




vehicle  in the rolls.   The rocking  may  be minimized by  re-




straining  the  vehicle  horizontally (or nearly  so) by using  a




cable and winch, or chain.









     (f)   Drive  wheel  tires shall be  inflated  to  the maximum




gauge  pressure  recommended  to the  ultimate purchaser.    If




drive wheel  tires  have a maximum  recommended inflation  gauge




pressure of  less  than  45  psi  (310 kPa), they may  be  inflated




up to a gauge pressure of 45 psi (310 kPa)  in order to prevent




tire damage.   The drive wheel  tire pressure  shall  be  reported




with the test results.









     (g)  If the dynamometer has not  been  operated during  the




2-hour  period  immediately preceding the test  it  shall be




warmed up  for  15 minutes  by  operating at  30  mph (48 km/hr)




using a non-test vehicle or as  recommended by the  dynamometer




manufacturer.









     (h)   If the  dynamometer horsepower must  be  adjusted




manually, it shall be  set  within  1 hour prior to  the exhaust




emissions test.  The  test  vehicles shall  not be used to make




this  adjustment.    Dynamometers  using automatic  control   of

-------
                            -35-



preselectable power settings may be set any time prior to the




beginning of the emissions  test.









     (i)   The  driving  distance  as measured  by  counting the




number  of dynamometer  roll or  shaft  revolutions,  shall  be




determined for the "cold" start and the "hot" start phases of




the exhaust emission test.   The revolutions shall be measured




on the  same  roll  or  shaft  used  for measuring  the vehicle's




speed.









     (j)  Two  axle  drive vehicles will be tested in one axle




drive mode of  operation.    Full time two  axle drive vehicles




will  have one  axle temporarily disengaged by the  vehicle




manufacturer.

-------
                        -36-
§86.1428-83    Transmissions.
     (a)  All  test  conditions,  except as noted, shall be  run



in  a manner  representative of  in-use  operation,  and where



appropriate,  according to the manufacturer's  recommendation to



the ultimate  purchaser.






     (b)  Except for the first  idle  mode,  idle  modes  less than



one minute in length shall be run with automatic transmissions



in "Drive" and  the  wheels braked; manual transmissions shall



be in gear with the  clutch disengaged, except first  idle.   The



first  idle mode  and idle  modes longer than  one  minute  in



length shall  be run  with automatic transmissions in  "Neutral",



and manual transmissions shall  be in "Neutral"  with  the clutch



engaged (clutch  may be disengaged  for  engine  start-up).






     (c)  The vehicle shall be  driven with minimum  accelerator



pedal movement to  maintain the  desired operation.






     (d)  Accelerations  shall be  driven  smoothly according to


the manufacturer's  recommendation to the ultimate  purchaser.



For manual transmissions,  the  operator shall  accomplish each



shift with minimum time.  If the  vehicle cannot  accelerate at



the  specified  rate,  the  vehicle shall  be  operated with  the



accelerator  pedal  fully  depressed  until  the  vehicle speed



reaches  the  value  prescribed  for  that  time  in the  driving



schedule.

-------
                          -37-
     (e)   For  those  deceleration modes  which decelerate  to

zero, manual transmission clutches shall be depressed when the

speed drops below 15 mph  (24.14  km/hr),  when engine roughness

is evident, or when engine stalling is imminent.

-------
                        -38-
86.1429-83     Dynamometer load determination.


     (a)   Flywheels,  electrical or other means of  simulating

inertia shall be used.  The value of equivalent  inertia weight

shall be within 250 pounds of the loaded  vehicle weight (LVW).


     (b)  Power absorption unit adjustment.


     (1)   The power  absorption unit shall be adjusted to

reproduce road load power  at 50 mph true  speed.  The indicated

road load  power setting  shall  take  into account  the dynamo-

meter friction.  The relationship between road  load  (absorbed)

power and  indicated  road  load power for a particular dynamo-

meter  shall  be  determined  by  the procedure outlined in

§86.1418 or other suitable means.


     (2)   The  road load  power  used  shall be determined  from

the following equation:


     RLP = 0.67(H - 0.75)W + 0.00125[LVW  - (N x  DW)]

where  RLP = Road Load Power at 50 mph  (horsepower)

       H   = Vehicle overall maximum height  (feet).


       W   = Vehicle overall maximum width (feet).
       i

       LVW = Loaded vehicle weight (pounds).

-------
                           -39-
       DW   =  Vehicle  weight  supported by  the  dynamometer
       (pounds).

       N    =  Number of dynamometer rolls  supporting  a  tire.


     or, the vehicle manufacturer may determine the road load
power by an alternate procedure if approved in advance by the
Administrator.


     (c)   For vehicles which the  maufacturer  chooses  to
certify  by  the  light-duty  truck  test  procedure   as  allowed
in  the  optional  certification provision,   §86.079-1(b),  the
exhaust emission  test  procedure  (and standard) will  be that
specified by the  light-duty truck  regulations.

-------
                            -40-



§86.1430-83    Test sequence,  general requirements.







     The test  sequence shown  in Figure 083-2  shows  the major




steps encountered as the test  vehicle undergoes the procedures




subsequently  described.   The  average ambient  temperature  of




the vehicle intake  air  shall be maintained  at  25°C +5°C (77"F




^9°F)  throughout  the  test  sequence.   The  vehicle  shall  be




approximately  level during  all phases of  the test sequence to




prevent abnormal fuel distribution.

-------
                        -41-
§86.1431-83    Vehicle preparation.


     Provide additional fittings and adapters, as required, to

accommodate a fuel  drain  at the lowest point  possible  in the

tank(s) as installed on the vehicle.

-------
       o
       111
       LJJ
       QL
       CO
                                  t
               1s
                 1s
                               ALLOWABLE

                                 RANGE
                    TIME


FIGURE 0 83-1 (a) DRIVERS TRACE, ALLOWABLE RANGE
                                ALLOWABLE

                                   RANGE
                      TIME
FIGURE 0 83-1 (b) DRIVERS TRACE, ALLOWABLE RANGE

-------
                       -42-



§86.1432-83    Vehicle  preconditioning.







(a)   The vehicle  shall be moved to the  test  area and  the




following operations  performed:  •









     (1)   The fuel  tank(s)  drained and  filled  to the  pre-




scribed "tank fuel  volume" with the specified test fuel,




§86.1413.









     (2)  Within  one  hour of being fueled the vehicle shall be




placed, either by being driven or pushed, on a dynamometer and




operated through  one HDV urban  dynamometer driving schedule,




(see §86.1415).   A test vehicle may not be used to set  dynamo-




meter horsepower.









     (b)   After  completion  of  preconditioning  the  vehicle




shall be driven  off  the dynamometer and parked.    The  engine




shall  be turned  off within  five minutes  of completion of




preconditioning.    The  vehicle may  be  pushed to its  parking




location after its engine has been turned off.









     (c)  Within  five minutes of completion of preconditioning




the vehicle  shall  be driven off  the  dynamometer and  parked.




The vehicle shall be  stored for not  less than 12 hours  nor for




more  than  36 hours  (except  diesel vehicles which have no




maximum time limitation) prior to the cold start exhaust test.

-------
§86.1433-83    [Reserved"]43'

-------
                        -44-
§86.1434-83    [Reserved]

-------
                       -45-
§86.1435-83    [Reserved]

-------
                            -46-



§86.1436-83    Engine  starting  and restarting.






     (a)   Gasoline-fueled vehicles.   This  paragraph  (a)




applies to gasoline-fueled  vehicles.









     (1)  The  engine  shall  be  started according  to the manu-




facturer's  recommended   starting  procedures  in  the  owner's




manual.  The initial  idle  period  shall  begin when  the engine




starts.









     (2)  Choke operation:






     (i)   Vehicles  equipped with  automatic chokes  shall  be




operated according  to the  manufacturer's  operating  instruc-




tions  in the  owner's manual,  including  choke setting  and




"kick-down" from cold  fast  idle.









     (ii)  Vehicles equipped  with manual chokes shall  be




operated according  to the  manufacturer's  operating  instruc-




tions in the owner's manual.









     (3)  The transmission shall  be placed  in gear  20 seconds




after the  engine  is  started.    If necessary, braking  may  be




employed to keep the drive  wheels  from turning.









     (4)  The  operator may use the choke,  accelerator pedal,




etc. where necessary to keep the engine running.

-------
                            -47-



     (5)  If the manufacturer's operating instructions in the




owner's manual  do not  specify  a  warm engine starting procedure,




the  engine   (automatic-  and  manual-choke  engines)  shall  be




started by depressing  the accelerator  pedal about half way and




cranking the engine until it starts.









     (b)   Diesel  vehicles.   The engine shall  be  started




according to  the manufacturer's  recommended  starting proce-




dures  in  the owner's  manual.    The initial  idle  period shall




begin  when the  engine  starts.  The transmission shall  be




placed  in  gear 20  seconds  after  the  engine  is started.   If




necessary, braking  may  be employed to keep  the  drive wheels




from turning.









     (c)(l)   If the vehicle  does not start after 10 seconds of




cranking, cranking  shall  cease  and the  reason for failure  to




start shall be determined.  The gas flow measuring device (or




revolution counter) on  the  constant   volume  sampler  (and the




hydrocarbon integrator when testing diesel vehicles,  see




§86.1437, Chassis  dynamometer test runs)  shall  be turned off




and the  sample  selector  valves  placed in the "standby" posi-




tion during  this  diagnostic period.   In addition, either the




CVS should be turned off or  the  exhaust tube disconnected from




the  tailpipe  during  the diagnostic   period.   If  failure  to




start  is  an operational error, the vehicle  shall be  resche-




duled for testing from a cold  start.

-------
                             -48-



     (2)  If a failure to start occurs during the cold portion




of the test and is caused by a vehicle malfunction,  corrective




action of  less  than  30 minutes duration may  be  taken (accor-




ding  to  §86.083-25),  and  the test  continued.   The  sampling




system shall be reactivated  at the  same  time  cranking begins.




When the  engine  starts,  the driving  schedule timing  sequence




shall begin.   If failure to start  is caused by vehicle  mal-




function and the vehicle cannot be  started,  the  test  shall  be




voided,  the vehicle  removed  from  the  dynamometer,  and correc-




tive action may be taken according to §86.083-25.   The reasons




for the malfunction  (if  determined)  and  the  corrective action




taken shall be reported to the Administrator.









     (3)   If  a failure  to  start  occurs during the hot  start




portion of the test  and  is  caused by  vehicle  malfunction,  the




vehicles must  be started within  one minute  of  key  on.   The




sampling system shall be reactivated at the same  time  cranking




begins.    When  the engine starts,  the  driving schedule timing




sequence shall begin.  If the vehicle cannot  be started within




one minute  of  key on, the  test  shall be  voided,  the vehicle




removed from the dynamometer, corrective action taken, (accor-




ding to §86.083-25),  and the vehicle  rescheduled  for  testing.




The reason for the malfunction (if determined) and  the correc-




tive  action taken  shall be reported  to  the  Administrator.









     (d)   If  the  engine "false  starts",  the operator  shall

-------
                           -49-
repeat the  recommended  starting  procedure  (such  as resetting
the choke, etc.).
     (e)  Stalling.

     (1)   If the  engine  stalls during  an idle  period,  the
engine shall be restarted immediately and the test continued.
If  the  engine  cannot be started soon  enough to allow  the
vehicle  to  follow the  next  acceleration as  prescribed,  the
driving schedule indicator shall be stopped.  When the vehicle
restarts, the driving schedule  indicator  shall be reactivated.


     (2)   If  the  engine stalls  during  some  operating  mode
other  than idle,  the driving schedule indicator shall  be
stopped, the vehicle  shall  then be  restarted and accelerated
to  the  speed  required at  that point in  the  driving  schedule
and  the  test  continued.  During acceleration  to  this  point,
shifting shall be  performed  in  accordance  with §86.1328.


     (3)  If the vehicle will  not  restart  within one  minute,
the test shall  be  voided, the vehicle removed from the dynamo-
meter,  corrective  action  taken, and the vehicle  rescheduled
for  testing.  The  reason  for  the  malfunction (if determined)
and  the  corrective  action taken shall be  reported  to  the
Administrator.

-------
                            -50-



§86.1437-83    Chassis dynamometer test run.







     (a)   The  following steps  shall  be taken  for  each  test:









     (1)   Place  the  drive wheels  of vehicle  on  dynamometer




without starting  engine.   Reset  the  roll  revolution counter.









     (2)  Position the cooling fan(s).









     (3)   With  the  sample selector  valves in  the "standby"




position,   connect evaculated  sample   collection  bags to  the




dilute  exhaust  and  dilution   air sample  collection systems.









     (4)  Start the CVS (if not already on), the sample pumps,




the temperature  recorder,  the  engine cooling  fan(s)  and  the




heated hydrocarbon analysis recorder  (diesel only).   (The heat




exchanger  of the constant volume  sampler,  if used,  diesel




hydrocarbon  analyzer,  continuous sample  line  and  filter  (if




applicable)  shall  be  preheated to  their  respective operating




temperatures before the test begins.









     (5)   Adjust the  sample  flow  rates  to the desired  flow




rate and set the gas flow measuring devices to zero.









     NOTE  -  CFV-CVS sample flowrate  is fixed  by the venturi




design.

-------
                             -51-



     (6)   Attach  the  CVS  flexible  exhaust tube  to vehicle




tailpipe(s).









     (7)   Follow  the  manufacturer's  choke and  throttle  in-




structions for cold starting.   Simultaneously start the engine




and begin exhaust and dilution air  sampling.  For  diesel




engines,  turn  on  the  hydrocarbon  analyzer system integrator




and mark the  recorder chart.









     (8)   Twenty seconds  after the  engine starts,  place  the




transmission  in gear.









     (9)   Twenty-five  seconds  after  the engine starts, begin




the  initial  vehicle  acceleration  of  the  driving   schedule.









     (10)  Operate  the vehicle  according  to  the dynamometer




driving schedule (§86.1415).









     (11) On  the last record  of the cycle  turn  the engine off.









     (12) Five  seconds after  the engine stops running, cease




sampling, turn  off the CVS,  disconnect the exhaust  tube from




the tailpipe of the vehicle,  and start a hot soak  timer.




Record  the measured roll  or shaft revolutions and  reset  the




counter.  As  soon  as possible transfer the "cold start cycle"




exhaust and dilution air samples to the analytical system and

-------
                            -52-
process the samples according the  §86.1440  obtaining a stabil-


ized reading of the exhaust sample on all  analyzers within 20


minutes  of the  end of  the  sample collection phase  of the


test.





     (13)  Allow  the  vehicle  to soak  for  20 _+! minutes.





     (14) Repeat the steps in paragraph  (b)(2)  through (11) of


this section for  the  "hot start"  test.   The key-on operation


described  in  paragraph  (b)(7)  of  this  section  shall  begin


between  19 and  21  minutes after the end of the sample period


for the "cold  start" test.





     (15) Five  seconds  after the  engine stops running, cease


sampling.





     (16) As soon  as  possible transfer  the "hot start cycle"


exhaust  and dilution air  samples  to the analytical system and


process  the samples according to  §86.1440  obtaining a stabil-


ized reading of the exhaust sample on all  analyzers within 20


minutes of the  end of the sample collection phase of the test.





     (17) Disconnect  the exhaust  tube  from the engine tail-


pipe(s).





     (18) The  CVS may be turned  off,  if  desired.

-------
                            -54-
§86.1439-83    [Reserved]

-------
§86.1438-83    [Reserved]    -55-

-------
                            -56-






§86.1440-83    Exhaust sample analysis.






     The requirements  of  §86.1340-83 also  apply to  this




section.   §86.1340-83  can be  found in  Subpart N of  the




Heavy-Duty NPRM (44FR9464,  Feb. 13, 1979).

-------
                            -57-
§86.1441-83    [Reserved]

-------
                           _c o_
§86.1442-83    Records  required"!
     The following information shall be recorded with respect

to each test:



     (a)  Test number.


     (b)   System or  device  tested  (brief  description).


     (c)   Date and time  of day  for each  part of the  test

schedule.


     (d)  Instrument operator.


     (e)  Driver or operator.


     (f)   Vehicle:   ID number;  Manufacturer;  Model year;

Engine  family;  Basic  engine  description  (including displace-

ment, number of cyliners,  and catalyst usage);  Engine maximum

power rating  and rated  speed; Fuel system (including number of

carburetors,   number  of  carburetor  barrels,  fuel  injection

type, fuel tank(s) capacity and location,  and number and  size

of evaporative control canisters); Engine  code;  Gross vehicle

weight  rating; Actual  curb weight  at  zero  miles;  Actual  road

load  at 50 mph; Transmission configuration;  Axle ratio;

Vehicle line;  Odometer  reading; Idle rpm; and Drive wheel  tire

pressure,  as  applicable.



     (g)   Indicated road load power  absorption  at  50  mph (80

-------
                           -59-



km/hr) and  dynamometer  serial number.   As  an alternative to




recording  the  dynamometer  serial  number,  a reference  to a




vehicle test cell number may  be  used, provided the test cell




records show the  pertinent  information.









     (h)   All pertinent  instrument  information such as  tuning,




gain, serial number, detector number  and range.  As an  alter-




native a reference  to a  vehicle  test cell number may be used




provided   test  cell  calibration records show  the pertinent




information.









     (i)    Recorder  charts:  Identify  zero, span, exhaust gas,




and dilution gas  sample  traces.









     (j)   Test  cell  barometric pressure,  humidity,  and  ambient




temperature.









     NOTE  - A central  laboratory  barometer may be used:




Provided, That individual  test  cell  barometric pressures  are




shown to be within j^ 0.1  percent  of the  barometric  pressure at




the central barometer location.









     (k)   Pressure  of the mixture  of  exhaust  and dilution  air




entering the CVS metering  device,  and the temperature  at  the




inlet.   The  temperature  may  be  recorded  continuously or




digitally to determine temperature  variations.

-------
                           -60-


     (1)  The number of  revolutions  of  the  positive  displace-



ment  pump  accumulated  during  each  test  phase  while  exhaust



samples  are  being collected.   The  number  of standard  cubic



feet metered by a critical flow venturi  during each test  phase



would be the equivalent record for a CFV-CVS.








     (m)  The humidity  of the dilution air.








     NOTE - If conditioning columns are  not  used  (see §86.1422



and §86.1444) this measurement can be deleted.   If the condi-



tioning  columns  are  used and the  dilution  air  is taken  from



the test cell,  the  ambient humidity  can be used  for this



measurement.








     (o)  Temperature set point of the  heated sample  line  and



heated  hydrocarbon detector temperature  control system  (for



diesel engines only).








     (p)  The driving distance for the cold  start test  and  hot
                                              /


start  test, calculated  from the measured roll  or  shaft  revolu-



tions.

-------
                         -a-
§86.1443  [Reserved]

-------
                            -62-
§86.1444-83    Calculations; exhaust emissions.


     (a)   The final  reported  emission test results  shall  be

computed by use of the following formula:
     A   = 1,8C, + 6,8H,.
      ™   T(D7)   7
Where:
     A   =      Weighted mass  emission  level  (HC,  CO,  CO-
                or NOx) in grams per vehicle mile.

     g   =      Mass emission level  in  grams,  measured  during
                the cold start test.

     g   =      Mass emission level  in  grams,  measured  during
                the hot start test.

     D   =      The measured  driving distance  from the  cold
                start test, in miles.

     D   =      The  measured  driving  distance  from  the  hot
                start test, in miles.
     (b")  The mass  of each pollutant for  the  cold start test

and the hot  start  test  is determined from  the  followng equa-

tions :



(1)  Hydrocarbon mass:

     HC     = V .   X Density.,., X (HC    /1,000,000)
       mass    mix         •'HC      cone  '   '


(2)  Oxides of nitrogen mass:

     NOx     =  V  .   X  Density...   X Ku  X (NOx    /1,000,000)
        mass    mix           NO      H        cone

-------
                           -63-

(3)   Carbon monoxide mass:




     CO     = V  .  X Density.,. X (CO    /1,000.000)
      mass    mix         JCO      cone  '   '




(4)   Carbon dioxide mass:
     C°2mass  = Vmix X ^^C   X (C°2conc/100)
     (c)   Meaning of symbols:
(1)   HC      = Hydrocarbon  emissions,  in  grams  per test



     phase.




                                                    2

     Density  = Density of hydrocarbons is  16.33  g/ft   (.5767



     kg/m ),   assuming  an average  carbon  to  hydrogen  ratio



     of 1:1.85,  at 68°F  (20°C) and  760 mm Hg  (101.3 kPa)



     pressure.
     HC      =  Hydrocarbon concentration  of  the  dilute  ex-



     haust  sample  corrected   for  background,   in  ppm  carbon



     equivalent,  i.e., equivalent propane X 3.
          HCconc = HCe - HCd[1 -
     where:




     HC  =  Hydrocarbon  concentration  of  the dilute  exhaust



     sample  or,  for diesel, average hydrocarbon  concentration



     of the  dilute exhaust sample  as calculated from  the



     integrated HC  traces,  in ppm carbon equivalent.

-------
                           -64-



     HC,  =  Hydrocarbon  concentration  of the  dilution air



     as measured,  in ppm carbon equivalent.






     HC  =  Hydrocarbon  concentration  of the  dilution air



     as measured,  in ppm carbon equivalent.






(2)  NOx      =  Oxides of  nitrogen emissions,  in  grams per
       TTlfl S S


     test  phase.






     Density _  =  Density  of  oxides of nitrgen is 54.16  g/ft


                3

     (1.913  kg/m ),  assuming  they  are in  the  form of  nitrogen



     dioxide, at 68°F  (20°C) and 760 mm Hg (101.3 kPa)  pressure,
     NOx     = Oxides of nitrogen concentration  of  the  dilute



     exhaust  sample corrected  for  background,  in ppm.
     N0xconc  =  N0xe " N0xd
     where:
     NOx  =  Oxides  of nitrogen  concentration  of the  dilute



     exhaust  sample as measured, in ppm.
     NOx  =  Oxides  of nitrogen  concentration  of the  dilute



     air as measured,  in ppm.






(3)   CO     =  Carbon  monoxide  emissions, in  grams  per  test
       mass


     phase.




                                                            3

     Density    = Density  of carbon monoxide  is  32.97  g/ft

-------
           3          -65-
(1.164 kg/m ), at  68CF  (20°C)  and 760 mm Hg  (101.3  kPa)
pressure.
CO     = Carbon monoxide  concentration of  the  dilute  ex-
  cone
haust sample  corrected  for background,  water  vapor,  and
C00 extraction, in ppm.
CO'     = CO  - CO, [1 - (1/DF)]
  cone     e     d
where:

CO  = Carbon monoxide concentration of the dilute exhaust
  e
sample  volume  corrected for  water  vapor  and carbon
dioxide extraction,  in ppm.   The  calculation  assumes  the
carbon to hydrogen ratio of the fuel is 1:1.85.
CO  = [1 - 0.01925CO.  - 0.000323R]CO
  e                 2e               em
Where:
CO   =  Carbon monoxide  concentration  of the dilute  ex-
  em
haust sample as measured, in ppm.
CO.  = Carbon dioxide concentration of the dilute exhaust
  2e
sample, in percent.
R  =  Relative humidity  of the  dilution air,  in  percent
(see §86.1442).
CO, =  Carbon monoxide concentration of  the  dilution  air
  d
corrected for water vapor extraction,  in ppm.

-------
                           -66-

     CO  = (1 - 0.000323IOCO.,
       d                    dm
     Where:
     CO,  = Carbon monoxide concentration of  the  dilution  air
       dm


     sample as measured,  in ppm.
     NOTE: If a CO instrument which meets  the  criteria  speci-



fied in §86.1311 is used and the conditioning  column has  been



deleted, CO   can be  substituted directly for CO  and CO,   can
           em                     •      J       e        dm


be substituted directly for CO..








(4)  C00      =  Carbon dioxide  emissions,  in  grams  per  test
       ^ni3S s


     phase.




                                                             3

     Density  „ =  Density  of  carbon  dioxide  is  51.85 g/ft



     (1.843 kg/m3), at 68°F  (20°C)  and  760 mm Hg  (101.3  kPa)



     pressure.
     CO.     = Carbon dioxide concentration of  the  dilute  ex-
       2conc


     haust  sample  corrected  for  background,  in percent.
     C°2conc = C°2e " C°2d[1
     Where:
     C00, =  Carbon  dioxide  concentration of the dilution  air
       2d


     as measured,  in percent.

-------
                            -67-

(5)   DF = 13.4[C02e  + (RCe + C0e)  x 10~4J
        = Humidity correction factor.
               - 0.0047(H - 75)]
      Ll



     for SI units = 1/[1 - 0.0329(H - 10.71)]






     Where:






     H  =  Absolute  humidity in  grains (grams)  of water  per




     pound (kilogram)  of dry air.
     H = [(43.478)Ra x P^/fPg - (?d x Ra/100)]



     for SI units,  H  =  [(6.211)R  x P.]/[P, -  (P.  x  R /100)]
                                 a    d    B      d     a
     R  =  Relative  humidity of  the  ambient air,  in  percent.
      3
     PJ = Saturated vapor pressure, in mm Hg  (kPa)  at  the  am-



     bient dry bulb temperature.






     PB = Barometric pressure,  in mm Hg (kPa).






     V .   = Total dilute exhaust  volume in cubic feet per test



     phase corrected to standard  conditions  (528°R (293°K)  and



     760  mm Hg (101.3 kPa)).
     For PDP-CVS,  V .   is:
                   mix
               N(PR - P,)(528 R)
                  D    H.

   v .   = v  x 	

    mix    °   (760 mm Hg)(T )

                            P

-------
     for SI units,          -68-
               N(P  - P X293.15  K)

   v .   = v  x	
    mix    o
                 (101.3 kPa)(T )
                              P
     Where:
     V  =  Volume  of gas  pumped  by the positive displacement


     pump,  in cubic feet  (cubic metres) per revolution.  This


     volume is dependent  on  the  pressure differential across


     the positive  displacement  pump.




     N  =  Number  of revolutions  of the positive displacement


     pump  during  the  test  phase  while samples are  being


     collected.
     P  = Barometric pressure,  in mm Hg  (kPa).
      B
     P.  = Pressure  depressions  below atmospheric measured at


     the inlet  to the  positive displacement pump,  in  mm Hg


     (kPa)  (during an idle  mode).
     T  = Average temperature  of  dilute  exhaust entering posi-


     tive displacement  pump during test,  °R (°K).
     (d)  Sample  calculation  of  mass values of exhaust emis-


sions :





     (1)  Assume the following test  results:

-------
                            -69-
V .
 mix


R



R
 a



PB



Pd


HC
  e


NOx
CO
  em
CO
  2e
HCd


NOx
  dm
  2d
          Cold Start Cycle

            Test Results
          6924 ft



          30.2%



          30.2%



        735 mm Hg



       22.676 mm Hg



    132.07 ppm C equiv.



          7.86 ppm



          171.22 ppm



         .178%



     3.60 ppm C equiv.



          0.0 ppm



          0.89 ppm



          0.0%



          5.53
Hot Start Cycle

  Test Results



     6873 ft3



     30.2%



     30.2%



   735 mm Hg



  22.676 mm Hg



86.13 ppm C equiv.



     10.98 ppm



     114.28 ppm



    .381%



8.70 ppm C equiv.



     0.10 ppm



     0.89 ppm



     0.038%







      5.55
CO



CO




DC



DH




Then:





Cold Start Test



     H  =  [(43.478X30.2)(22.676)]/[735  - (22.676) (30.2)/100]



        = 41 grains of water per pound of dry air.
KR =
               - 0.0047(41-75)] = 0.862
    C0g = [1 - 0.01925(.178) - 0.000323(30.2)]171.22



        = 169.0 ppm

-------
                            -70-


    CO  = [1 - 0.000323(30.2)]0.89  =  .881  ppm
     DF  =  13.4/1.178  +  (132.1  +  168.9)(10~4)]  =  64.265
 HC     = 132.1 - 3.6[l-(l/64.265)]  =  128.6  ppm
   cone                                     rr
 HCn,occ = 6924(16.33X128.6/1,000,000)  =  14.53 grams
   III3S 5






N0xconc = 7'86 " °'0[1  ' d/64.265)]  =  7.86 ppm
NOx      = 6924(54.16)(.862)(7.86/l,000,000) = 2.54  grams
   ul3 S S
 C°conc = 169>0 ~ '881ll  ~ (1/64.265)]  =  168.0 ppm
 CO     = 6924(32.97X168.0/1,000,000)  =  38.35 grams
   nia s s
CO.     = .178 - 0[1  - 1/64.265)]  =  .178%
  2conc
CO
2mass = 6924(51.85)(.178/100)  =  639 grams
Hot Start Test



Assume similar calculations  result  in  the  following:
     HCmass -  8'72
    N°Xmass =  3'49
     CO     = 25.70 grams
       mass
    C02mass =  1226
     (2)  Weighted mass  emission  results:

-------
                           -71-
 HC   = 1,14.53X+ 6,8.72x
NOx   = l2.54s+ 63.49
 CO   = 1,38.35N + 6,25.70
C00   = 1/6.3JK+ 6,12.26 x
  2wm   7(535-)  7(5755-)
     (e)  The final reported fuel economy  (mpg)  for  gasoline-

fueled  vehicles  shall  be  computed  by use  of  the  following

formula:
    _	2421	
mpg   0.866(HCwm) + 0.429(00^)  + 0.273(C02wm)
Where:
     mpg   =  Miles traveled per  gallon  of fuel used.  Round
              off to the nearest 0.1  miles/gallon.

     HC    =  Weighted  HC. mass  emission  level  in  grams  per
              vehicle  mile,  rounded  of  to  the  nearest 0.01
              grams/mile.  This value  is  calculated under
              paragraph  (a)  of  this section.

     CO    =  Weighted  CO mass  emission  level  in  grams  per
              vehicle  mile,  rounded  off  to  the nearest  0.1
              grams/mile.  This value  is  calcualted under
              paragraph  (a)  of  this section.

     CO    =  Weighted  CO  mass emission level  in  grams  per
              vehicle  mile  rounded off  to the nearest  grams/
              mile.  This value  is calculated under paragraph
              (a) of this section.

-------
                           -72-
     (f)    The final reported  fuel  economy (mpg) for diesel

vehicles shall  be  computed by  use  of the  following  formula:
    _ 	2778	
mp8 ~ 0.866(HC  ) + 0.429(CO  )  + 0.273(C00
              win            win            /wm
Where:
     mpg   -  Miles traveled per  gallon  of fuel used.  Round
              off to the nearest 0.1  miles/gallon.
     HC    =  Weighted HC  mass emission  level  in  grams per
              vehicle mile,  rounded off to  the nearest 0.01
              grams/mile.    This  value  is  calculated under
              paragraph (a) of this  section.
     CO    =  Weighted CO  mass  emission  level  in  grams per
       TJTfl        f
              vehicle mile,  rounded off  to  the nearest 0.1
              grams/mile.   This value  is  calculated under
              paragraph (a) of this  section.
     CO    =  Weighted C0?  mass emission  level  in grams per
              vehicle mile  rounded off  to the nearest  gram/
              mile.   This value  is  calculated  under paragraph
              (a) of this section.
     (g)  Sample calculation of vehicle  fuel  economy:



     (1)   Assume  the following  test  results obtained from a

gasoline-fueled vehicle:
     HC    =1.90 grams/mile
       wm

     CO    =5.2 grams/mile
       wm

-------
                            -73-



     C°2wm = 821 §rams/mile





     (2)  Fuel economy results:






mpg = 	2421
      0.866(1.90) + 0.429(5.2) + 0.273(821)






      10.6 miles/gallon

-------
              -74-
            Appendix I
Transient Heavy-Duty Chassis Cycle

-------
HECORD
(SEC)
0.
1.
2.
3.
4.
S.
6.
7.
8.
9.
10.
11.
1?.
13.
1*.
15.
16.
17.
IB.
19.
?0.
21.
22.
?3.
?4.
25.
2t.
?7.
28.
29.
30.
31.
3?.
33.
34.
35.
36.
37.
3b.
.39.
4Q.
41.
42.
43.
44.
45.
46.
47.
UP,.
49.
SPtE'.'
(MPH)
0.0
0.0
0.0
0.0
o.o
o.o
0.0
0.0
0.0
0.0
0.0
o.o
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0. 1-v
1 .0''
1.51
2.6>>
4.64
6.9tS
fl.M'l
7.71
7.4'i
9.22
10. 0"
9.04
10. OH
11.?-*
12.7*
14.0<>
1 2 . 5 -i
12. */
13. OK
13.011
13.6'-
15.00
15.0-'
13. 3/
l?.0i
HEC'IRO
(SFC)
'30.
51.
S,?.
S3.
54.
56.
S6.
57.
S8.
54.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
/i.
72.
73.
74.
7S.
76.
77.
78.
79.
HO.
''I.
82.
H3.
84.
as.
»6.
17.
4B.
R9.
90.
91.
92.
93.
04.
95.
96.
17.
9H.
9'V.
SPEED
( "IPH )
1,2.26
14.29
14.56
15.20
l-'i.76
17.00
17.00
17.23
1H.77
?O.S4
19.60
1H.14
17.98
1 7 . 0 0
16.34
15.00
l:i.OO
15.00
15.96
12.35
15.28
14.27
12.59
12.25
9.28
9.00
8.00
3.38
9.53
10.69
11.00
9.00
9.00
9.32
10.00
9.36
9.00
9.95
14.3.1
17.53
19.42
?0.00
20.74
21.00
21.11
23.84
27.00
27.00
2'J.OS
32.52
RECORD
(SEC)
loo.
101.
102.
103.
104.
105.
106.
107.
low.
109.
110.
111.
112.
113.
114.
115.
116.
117.
MM.
119.
1?U.
121.
122.
123.
124.
125.
1?6.
12?.
128.
129.
130.
131.
132.
133.
134.
135.
136.
137.
139.
139.
140.
141.
142.
143.
144.
145.
146.
147.
1"H.
149.
SPEED
(MPH)
31.01
31.00
31.62
33.00
32.37
30.43
30.00
30.00
30.51
32.41
33.00
32.27
32.00
31.04
32.20
33.36
34.00
34.00
34.00
33.01
31. H6
30.10
26.17
23.39
21.46
17.28
15.83
1J.76
12.60
10.33
8.28
5.38
2.91
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
RECORD
(SEC)
150.
151.
15?.
153.
154.
15=;.
156.
157.
15*.
159.
160.
161.
16?.
161.
164.
165.
166.
167.
160.
169.
170.
171.
172.
173.
174.
175.
176.
177.
17*.
179.
no.
181.
18?.
183.
1H4.
1«5.
ISA.
187.
18«.
1«9.
190.
191.
192.
193.
194.
195.
196.
197.
19fl.
190.
SPEED
(MPH)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.51
0.33
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
o.o
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.13
0.71
0.0
RECORD
(SEC)
2'JO.
201.
202.
2J3.
204.
205.
206.
2u7.
20B.
21)9.
210.
211.
212.
213.
214.
215..
216.
217.
216.
219.
220.
221.
222.
223.
224.
225.
22b.
227.
2ri«.
229.
230.
231.
232.
233.
234.
235.
236.
237.
23«.
239.
240.
2*1.
2-*2.
243.
244.
245.
2*6.
247.
2*8.
2<*9.
SPEED
(MPH)
0.0
0.0
0.0
4.15
6.00
6.00
6.00
5.30
4.14
1.96
O.U
0.0
0.0
0.0
0.0
0.0
O.U
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.48
1.64
0.41
0.0
0.0
0.0
O.U
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0 .
0.0
0.0
0.0
0.0
RECORD
(SEC)
250.
251.
?52.
253.
254.
255.
256.
257.
258.
259.
260.
261.
262.
263.
264.
265.
266.
267.
268.
269.
270.
271.
272.
273.
274.
275.
276.
277.
278.
279.
280.
281.
262.
283.
284.
285.
286.
287.
288.
289.
290.
291.
292.
293.
294.
295.
296.
297.
298.
299.
SPEED
(MPH)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
RECORD
(SEC)
300.
301.
302.
303.
304.
305.
3U6.
307.
308.
309.
310.
311.
312.
313.
314.
315.
316.
317.
'318.
319.
320.
321.
322.
323.
324.
325.
326.
327.
32d.
329.
330.
331.
332.
333.
334.
335.
336.
337.
338.
339.
340.
341.
342.
343.
344.
345.
346.
347.
34b.
349.
SPEED
(MPH)
0.24
0.60
0.0
1.42
2.00
3.08
5.63
4.00
4.00
3.34
1.37
1.00
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.23
1.39
2.00
<».ll
5.00
6.02
7.18
7.33
6.49
7.00
7.00
7.00
7.00
7.00
7.43
8.00
8.00
7.09
11.06
12. R9
14.49
11.46
13.08
16.55
16.00
15.34
12.32
13.00
13.00
13.00
15.86
RECORD
(SEC)
350.
351.
352.
353.
354.
355.
356.
357.
358.
359.
360.
361 .
362.
363.
364.
365.
366.
367.
368.
369.
370.
371.
372.
373.
374.
375.
376.
377.
378.
379.
380.
38!.
382.
383.
384.
38b.
336.
387.
388.
389.
390.
391.
392.
393.
394.
395.
396.
397.
39H.
399.
bHEED
(MPH)
1 2.0<)
.i2.00
(2.00
'2.00
RE(M)"0
I Sir)
45:1.
45].
fc5?.
"51.
454.
"55.
45',.
4b7.
«.5.'..
'•^y.
4foi.1.
t'll .
46^.
46 3.
464 .
46ui.
4^14.
467.
"«6-<.
«4 t) -1 .
*7:).
*n .
47^.
473.
47<» .
47S.
'» 7*.
4/7.
4 7 n .
^7^.
480.
4bi .
48?.
"83.
4rta.
<*85.
48h.
<*«7.
4.1-^.
4*19.
491.
491.
<.9?.
49'U
494.
49 i.
49^>.
497.
'•9M.
49'y.
SPFFO
(MHi|>
32. MS
33.01
34.00
33.^8
J2.S2
-12.00
J2.no
32. -ib
33.00
3 3.00
J3.4t
<4.:JO
.14. 74
35.!)0
Jb. UO
35.00
35.00
35. 10
35. 00
.ib. "1 4
?7..JV
3H.OU
37.0'?
)«.4l
39. i7
39.00
39.00
3«.lil
19.00
39.41
40.S7
41.73
43.00
41. 
17.--.0
16.. '44

-------
RFTOPi) SPKF') HtCOMU  SPEED HfcCOHo SPEED RFCOPD SPEFO RECOkD  SPEEO RECORD SPEED  Re.CORD SPEED HfcCO^D
kt'CUKD SPEEn RtCOi-0
SF.C)
Son.
501.
5M2.
503.
504.
5u5.
506.
507.
SOP.
509.
510.
511.
512.
513.
514.
515.
516.
517.
518.
519.
520.
521.
5?2.
5?3.
5?4.
5-J5.
526.
527.
52*.
529.
530.
531.
532.
533.
534.
535.
5.36.
537.
53H.
539.
540.
541.
542.
543.
544.
54S.
5'*6.
5.7.
5 •»>'.
S-9.
(M-'H)
14. S7
13.13
11.^7
10.81
9.31
7 . 5 •: i
6.34
4.37
3 . 0 .1
1.87
0.71
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
o.o
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
2.3b
3.^4
5.31
H.26
9.'.^
11.15
(SFO
550.
551.
552.
553.
554.
555.
556.
557.
558.
559.
560.
561.
562.
563.
564.
565.
566.
567.
568.
569.
570.
571.
572.
573.
574.
575.
576.
577.
578.
579.
580.
5*1.
582.
bft.3.
5(14.
585.
5«6.
5-17.
5^4.
589.
590.
591.
59?.
593.
594.
595.
596.
597.
598.
599.
(WPH)
12.73
14.78
16.05
17.41
19.72
21 .52
?1.35
24.83
25.99
27.15
28.31
29.46
30.62
31.73
32.94
34.18
:^.25
37.41
3M.56
3<).72
40.00
40.00
40.00
40.00
40.00
40.00
40.82
41 .00
41.00
41.30
42.00
42.00
42.00
42.93
4.3.00
4 1.00
43.00
43.56
44.71
45.00
44.97
44.18
41.66
44.00
44.00
44.81
45.00
45.00
45.00
45.44
(SEC)
600.
601 .
602.
603.
604.
605.
606.
6o7.
60 3.
609.
61U.
611.
612.
613.
614.
615.
616.
617.
618.
619.
620.
621.
622.
623.
624.
625.
626.
6?7.
628.
629.
630.
631.
6 12.
633.
634.
635.
636.
637.
638.
639.
640.
641.
642.
6t»3.
6<»4.
6^5.
616.
6'»7.
648.
649.
(MPH)
46.00
46.00
46.92
47.00
47.00
47.00
47.00
47.00
47.00
47.04
49.00
49.33
49.51
44.00
49.0.0
49.00
49.00
48.72
48.87
50.00
50.00
50.00
50.00
49.78
49.00
49.00
49.69
50.00
50.00
50.00
49.68
49.00
49.00
48.20
48.00
48.00
48.27
49.00
49.58
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
50.00
(SFO
650.
651.
65?.
65->.
654.
655.
656.
657.
65«.
65^.
660.
661.
66?.
663.
664.
66S.
666.
667.
66".
669.
670.
671.
67?.
673.
674.
675.
676.
677.
67R.
670.
680.
681.
68?.
683.
684.
685.
686.
687.
68«.
6*9.
690.
691.
69?.
693.
694.
695.
696.
697.
69K.
690.
(MPH)
50.47
51.00
51.00
51 .00
51.00
51.00
51.42
52.00
52.00
52.00
52.00
52.20
53.00
53.00
53.00
53.00
53.00
53.00
53.00
5.3.00
52.38
52.00
52.93
52.Q1
52. ?5
53.00
53.00
53.00
53.00
53.00
53.00
53.00
53.00
53.00
53.00
53.98
55.00
55.00
55.0"
55.00
55.00
55.00
55.00
55.00
55.00
55.00
55.00
55.00
55.00
55.0(1
(SEC)
700.
7ul.
702.
7U3.
704.
7i(5.
7')6.
707.
708.
7o9.
710.
711.
H2.
713.
714.
715.
716.
717.
718.
719.
720.
721.
722.
723.
724.
725.
72b.
727.
728.
729.
730.
711.
732.
7j3.
734.
7jb.
736.
737.
738.
739.
7-+0.
741.
742.
743.
7<»4.
7u5.
746.
7'* 7.
748.
749.
(MPH)
55.00
54.50
54.66
55.00
54.03
54.00
54.00
54.00
54.00
54.00
54.00
54.00
54.00
54.77
56.00
56.00
56.00
56.02
57.00
56.67
56.00
56.00
56.00
56.00
56.00
56.00
56.00
56.00
56.00
56.91
57.00
57.00
57.00
57.00
57.00
57.85
58.00
58.00
58.00
58.00
58.00
58.00
58.00
58.00
58.00
57.15
56.00
56.00
56.00
56.00
(SEC)
750.
751.
752.
753.
754.
755.
756.
757.
758.
759.
760.
761.
762.
763.
764.
765.
766.
767.
768.
769.
770.
771.
772.
773.
774.
775.
776.
777.
778.
779.
780.
781.
782.
783.
784.
785.
786.
787.
788.
789.
790.
791.
792.
793.
794.
795.
796.
797.
798.
799.
(MPH)
56.00
55.63
55.00
55.00
55.00
55.00
55.00
55.00
55.00
55.00
54.22
54.00
54.00
54.00
54.00
54.00
54.00
54.00
54.00
54.00
54.00
54.00
54.00
54.00
53.01
50.86
49.70
48.54
47.39
46.23
45.07
43.91
42.51
40.60
39. 4<+
38.28
37.13
35.94
33.81
32.66
30.50
28.34
26.37
25.03
21. B7
19.85
16.56
15.40
14.24
12.17
(SEC)
800.
801.
802.
803.
804.
805.
806.
807.
808.
809.
810.
811.
812.
813.
814.
815.
816.
817.
818.
819.
820.
821.
822.
823.
824.
825.
826.
827.
828.
829.
830.
831.
832.
833.
834.
835.
836.
837.
838.
839.
840.
841.
842.
843.
H44.
845.
846.
847.
848.
849.
(MPH)
10.71
6.08
2.61
1.45
0.30
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
o.o
0.0
o.o
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.19
1.00
1.51
2.66
4.64
6.96
8.86
7.71
7.45
9.22
10.00
9.08
10.08
11.24
12.79
14.00
12.58
12.87
13.00
(SEC)
850.
851.
852.
853.
854.
855.
855.
857.
858.
fl':>9.
660.
861.
8h2.
bfi3.
864.
865.
866.
867.
86b.
869.
870.
P71.
872.
873.
874.
875.
876.
877.
87«.
879.
880.
881.
882.
883.
884.
885.
88b.
887.
88M.
889.
890.
891.
892.
893.
894.
895.
696.
897.
898.
899.
(MPM)
13.00
IJ.bH
15.00
1 b . 0 0
13.37
12.03
12.26
14.^9
14.^0
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16. 7h
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18.77
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1 7.98
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9.00
9.00
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9. 16
9.00
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902.
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9n7.
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912.
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914.
915.
916.
9)7.
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919.
920.
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925.
9^6.
927.
9^8.
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932.
933.
934.
93b.
936.
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9-5.
9->6.
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(MPH)
d.' 1 . 1 ]
23. Hu
27.00
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-12.5V
.11.01
1 1 .00
.51 .62
j3.no
12.37
10.43
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32.41
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32.27
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34.00
33.01
J 1 .86
10.10
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21 .46
1 7 ,2M
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13.76
12.60
10.3.3
8.2H
b.3H
2.91
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
(SEC)
95.1.
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9b '.
9bl.
954.
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9b • .
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991 .
99. J.
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99 . .
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RFCO^n
(SffC)
1000.
1001.
100?.
1003.
1004.
1005.
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1007.
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1009.
1010.
1011.
101?.
1013.
1014.
1015.
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10?3.
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10?5.
10?6.
10?7.
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10?9.
1030.
1031.
103?.
1033.
1034.
1035.
1036.
1037.
103R.
1039.
1040.
1041.
104?.
1043.
1044.
1045.
1046.
1047.
1048.
1049.
SPi.TiJ
(Mi-'H)
0.0
0.0
0.0
0.1 3
0.71
0.0
0.0
0,0
0.0
4. I'D
6.00
b.Oii
6. Oo
5.30
4.1-.
1.9-S
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
o.o
0.0
o.o
0.0
0.0
0.0
0.0
0.0
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0.41
0.0
0.0
0 . 0
0.0
0.0
0.0
0.0
0.0
0.0
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RtCORU SPFED
(SFO (MPH)
1050. 0.0
1051. 0.0
105?. 0.0
1053. 0.0
.10S4. 0.0
10S5. 0.0
1056. 0.0
1057. 0.0
10S3. 0.0
1055. 0.0
1060. 0.0








































-------