HDV 78-10 Technical Report Exhaust Emissions and Fuel Consumption of a Heavy-Duty Diesel Vehicle Over Various Driving Cycles CMC Astro 95, 8V-71 NA August, 1978 NOTICE Technical Reports do not necessarily represent final EPA decisions or positions. They are intended to present technical analysis of issues using data which are currently available. The purpose in the release of such reports is to facilitate the exchange of technical information and to inform the public of technical developments which may form the basis for a final EPA decision, position or regulatory action. Standards Development and Support Branch Emission Control Technology Division Office of Mobile Source Air Pollution Control Office of Air and Waste Management U.S. Environmental Protection Agency ------- Table of Contents Item Page I. Objectives 1 II. Summary of Results 2 III. Description of Experiment 5 A. Vehicle 5 B. Equipment 5 C. Driving Cycles 6 D. Test Matrix 7 IV. Road Load 11 V. Results 14 A. Chassis Version 9- and 13-mode Tests 14 B. Driving Cycle Emissions and Fuel Consumption 23 C. Variability 30 D. Linearized Driving Cycles 30 E. Cold Start Emissions 30 F. Tire Slip 33 IV. General Observations 35 Appendices - A. Raw Test Results A-l B. Driving Cycle Identification B-l ------- Abstract This report presents exhaust emission and fuel economy measurements for one heavy-duty diesel vehicle operated over various driving cycles. These driving cycles were developed from actual in-use operational data collected in New York and Los Angeles under the CAPE-21 program. In each location, data collected for freeway and non-freeway operation was segregated. A data matrix (relating speed, acceleration and frequency of occurance) was prepared for each city and type of operation. Several different driving cycles were generated for each city and type of operation. The test program was designed to evaluate the concept of chassis testing for large diesel vehicles. Along with this goal, it was desired to determine emission factors and fuel consumption by category of operation and to determine the variation with vehicle load. Also, to verify the cycle generation technique, the sensitivity of emissions and fuel con- sumption to changes in driving cycles (for the same class of operation) was to be extablished. Finally, the effect of "linearized" cycles, steady state tests and cold start operation were evaluted. Large diesel vehicles can be tested for emissions and fuel consumption on a chassis dynamometer. While this work established the concept of such testing, additional resources are needed to develop an adequate dynamometer and CVS. The average emissions and fuel consumption observed during this work are: Hydrocarbons 2.07 g/km Carbon Monoxide 28.0 g/km Oxides of Nitrogen 29.2 g/km Fuel Consumption 67.7 l/100km While these emission levels did change with load and type of operation, they were relatively insensitive to linearization of the driving cycles or cold start operation. No practical difference was seen between cycles .representing the same category of operation. . ------- Table of Figures Number Title Page 1 Summary of Results 3 2 Driving Cycles 8 3 Driving Cycle Characteristics 9 4 Test Matrix 10 5 Road Load Curves 15 6 13-Mode Test Results 17 7 9-Mode Test Results 18 8 HC Emissions, Steady State 19 9 CO Emissions, Steady State 20 10 NOx Emissions, Steady State 21 11 Fuel Consumption, Steady State 22 12 HC Emissions (g/km) 24 13 CO Emissions (g/km) 25 14 NOx Emissions (g/km) 26 15 Fuel Consumption (1/100 km) 27 16 HC Emissions 28 17 Average Emission Indices 29 18 Linearized Cycle Emissions 31 19 Cold Start Emissions 32 20 Tire Slip 34 ------- -1- I. Objectives This test program was designed to answer the following questions: 1. Could a large tandem axle diesel tractor be tested for emissions and fuel consumption on EPA's chassis dynamometer using a large CVS? This work is a continuation of a similar work on a large gasoline- powered heavy-duty vehicle. (See the previous report on the 427 Cubic Inch (California) CMC 6500.) 2. Assuming that such testing can be accomplished, what emission levels occur for the various types of driving and load conditions? 3. What is the sensitivity of emissions and fuel consumption to different driving cycles representing the same category of operation? 4. How do emissions vary between transient and "linearized" driving cycles? Also, can any comparison be made between emissions observed over the driving cycles and emissions as measured on the 13-mode steady state test? 5. What is the effect of cold starting on emissions? ------- -2- II. Summary of Results The results obtained in this experiment are representative of one truck only. It would be a grave mistake to make judgments based on one vehi- cle whose characteristics might be significantly different than the general truck population. This point can not be over emphasized. Further testing of different vehicles is necessary before any firm general conclusions can be drawn. In light of this qualification, the following results can be stated: 1. One definite conclusion can be drawn from this work, it is most certainly possible to test a heavy-duty diesel truck on a chassis dynamometer. This is not to say that problems did not occur. But, with a concerted effort, difficulties could be overcome, and "pro- duction" testing could be accomplished. Such testing would cer- tainly be more difficult than similar testing for automobiles. (These results from the large vehicle size and the configuration of EPA's test cell.) The wisdom of such a decision is not addressed. If heavy-duty testing is to be done on a chassis dynamometer, more work needs to be done to insure that the dynamometer accurately reporduces true road load. Considerable difficulty was experienced during the test program with setting and maintaining a road load curve. It is also possible that a larger CVS will be necessary if lengthy high power modes are to be run. (Some CVS overheating was experienced.) Finally, the general areas of hydrocarbon measure- ment and tire slip should be more carefully investigated prior to any extensive program. 2. Figure 1 presents the summary of results observed during this experiment. Values presented are the averages of all fully trans- ient cycles for a given category of operation. Hydrocarbon emissions are a function of the driving cycle category only and are not affected by the vehicle load. 3. As a general rule, emissions and fuel consumption are not greatly affected by a change in driving cycle, assuming the same load and category of operation. This is not to say that the driving cycles give the same results; they do not. But, the differences observed are of no real practical significance. 4. No large difference in test results was noticed between full transient and "linearized" driving cycles for emissions or fuel economy. Hydrocarbons are higher by 10%, CO is 18% lower, NOx and fuel consumption are unchanged. Comparisons between transient and steady state testing can best be made on the basis of fuel consumed: ------- Figure 1 Summary of Results Emissions (g/km) Operation Category NY-NF LA-NF NY-FWY LA-FWY AVERAGE HC Ave. 3.35 2.37 1.51 1.03 2.07 E 12.2 6.2 10.4 21.7 12.6 CO H 30.3 16.5 36.1 33.0 30.0 F 45.1 24.1 38.0 62.3 42.4 E 24.2 19.5 19.2 25.8 22.2 NOx H 34.5 26.0 29.1 30.5 30.2 F 40.7 32.0 35.0 33.6 35.3 Fuel E 60.4 52.6 47.8 57.0 54.5 (1/100 H 79.8 66.4 68.8 63.3 69.6 km) F 90.1 74.7 74.0 76.8 78.9 i u> I Notes: NF - Non-freeway FWY - Freeway LA - Los Angeles NY - New York E - Empty load 13,780 kg H - Half load 25,680 kg F -' Full load 37.250 kg Results are averages of all transient driving cycles. For HC, all 3 load conditions are averaged since there was little difference between them. ------- -4- Emissions (g/kg Fuel) Test HC CO NOx 9-mode 3.81 11.94 47.40 13-mode 3.58 29.78 49.74 Transient Cycles 3.52 48.23 51.04 Transient cycle results are averages for all operational categories and vehicle loads. As can be seen there is a great deal of similarity in the results. The largest variation is with carbon monoxide, which also has the largest test-to-test variation. If we assume approximately the same average specific fuel consumption, then the type of test is immaterial in predicting HC and NOx emissions. Cold starting has very little effect on emission levels. Slightly more fuel is used, about 14% (comparisons are for 4 to 9 minute driving cycles.) Hydrocarbons are approximately 14% lower. This latter difference is believed to be caused by some initial hang-up in the sampling system, and not to any actual change in emission levels. ------- -5- III. Description of Experiment A. Vehicle The test vehicle was a 1975 model year QIC Astro 95 tractor. This truck is of the cab-over-engine design with tandem rear axles. It was equipped with a 13 speed transmission and a 4.11 axle ratio. The empty mass was 7600 kilograms. The engine was a Detroit Diesel, naturally aspirated 8V-71 model. It had the following specifications: Type: 90° V-8 Injectors: Model C65 Displacement: 9.30 litre Compression Ratio: 18.7 Maximum Torque: 1147 N M at 1600 RPM Maximum Power: 237 kw at 2100 RPM Fuel used was #2 Diesel. This engine had no external emission control devices. B. Equipment : A heavy-duty LABECO dual roll chassis dynamometer was used for all testing. This unit has an electric power absorber driven through a gear box at 4.9 times the roll speed. Roll diameter is 1.02 metres. Total mechanical inertia is approximately 8200 kilograms in the dual roll configuration; inertias from 2700 to 50,000 kilograms can be electri- cally simulated. True load force can be reproduced by various dyna- mometer circuits that control the constant, first and second order speed contributions. Maximum permissible speed is approximately 100 km/h, motoring capability is available throughout the full range. A constant speed cooling fan was used for all the testing. A 1.2 cubic metre/second constant volume sampler (CVS), Critical Flow Venturi, was used for exhaust sampling. This unit is essentially a scaled-up copy of the CVS used by EPA for light-duty vehicle certification. Exhaust hydrocarbon measurements were made using a heated flame ionization detector (HFID) with heated sample line. The hydrocarbon sample was obtained from a tap just prior to the CVS venturi throat, and thus after the cyclone separators. ( It is unsure if this probe location affected the hydrocarbon results.) The remaining analytical equipment was very similar to that used in light-duty vehicle certification. Fuel consumption was calculated using the carbon balance technique. As a cross check on the total analytical system, it was decided to employ a separate fuel meter. This was a rather unsophisticated device, best described as a "butcher shop scale", used to weigh fuel before and after each test run. It had a total capacity of 6 kilograms and could be read to about 5 grams. During one of the longer test runs, fuel had to be added from a previously weighed container. ------- -6- C. Driving Cycles Driving cycles for this experiment were developed from actual in-use data collected and analyzed under the CAPE-21 project. Vehicles were instrumented in New York city and Los Angeles. Data was collected for freeway and non-freeway operation. The combination of two cities and two types of driving gives four operation categories. For each category of operation, a data matrix was compiled. This matrix contains information concerning speed, rate of change, and frequency of occurance. (Several other parameters relating to engine operation were also included in the data matrix; however, these are of no concern here.) Since the data logger operated every 0.864 seconds, the data matrix also reflected that time basis. Driving cycles were generated using computer programs developed under the CAPE-21 project. In addition to operational category, (e.g., New York Freeway) driving cycles are divided into four types. These types represent the method used in generation, and not the category of truck operation: 1. Non-Interpolated: These cycles were generated using the 0.864 second time basis which was assumed to be one second. That is, the computer-generated speed versus time sequence should have been plotted into drivers traces with 0.864 seconds between each data point. However, for convenience, it was decided to assume that the in-use data was collected on a 1.0 second basis, and to generated driver's traces accordingly. The result of this technique is to slightly "stretch out" the acceleration and deceleration ramps. 2. Interpolated; These cycles are like those above, except that the results have been interpolated. The 0.864 second based speed versus time listing was converted to a 1.0 second basis by linear interpolation. The result of this process is to very slightly shave some of the "peaks and valleys" out of the cycle. However, these cycles do not have the "streatched-out" profile of the Non- interpolated cycles. 3. Hand generated; An attempt was made to "hand generate", without the aid of a computer, two driving cycles from the Los Angeles Non- freeway input matrix. This was done to achieve the best possible match to the input data speed distribution 4. Speed screened: For these cycles, the computer program was modified to insure that cycles generated would more accurately reflect the speed distribution of the data matrix. The original cycles, both interpolated and non-interpolated, were accepted on the basis of percentage acceleration, deceleration, cruise and idle. Speed distribution was not considered. ------- -7- Also, there is one variation. Instead of a "fully transient" driving cycle, "linearized" versions can be generated. These driving cycles are quite similar to the original LDV 7-mode with steady state cruises and constant rate accelerations and decelerations. Each linearized cycle is based on a full transient cycle with operating modes selected to best approximate it. Comparisons between the corresponding cycles will indicate the importance of full transient operation. All driving cycles were "manufactured" into a speed versus time graph used during the test. This process was carried out using a mini-computer and a strip chart recorder. After the test program was finished, a minor problem was discovered in some of the drivers traces. Apparently, the chart recorder used to generate the traces developed a random calibration shift or temporary instability. This resulted in distortion for parts of some traces, mostly at the higher speeds. The problem was not of major significance, in that it was unnoticed by the drivers. Suspect runs were deleted. Data used in this report is based on test runs with correct, or very close to correct, traces. All emission and fuel consumption data is calculated using actual distance traveled. The different driving cycles are listed and described in Figure 2. The relationship between average speed and percent idle is illustrated in Figure 3. D. Test Matrix Tests were run under three road load conditions; empty, half and full. While most tests were of the hot start variety, with engine idling at the beginning of the test, five cold start sequences were run. Each sequence, hot or cold start, consists of three back-to-back tests. In the case of hot start, this gives three replicates. No replicates were run for cold start tests, but the trend in emissions as the vehicle warms up is indicated by the sequence. The test matrix is shown in Figure 4. In addition to the chassis cycles listed in the test matrix, several other tests were also run. First, to verify the representativeness of the test engine, a chassis version of the 13-mode certification test was run. It was also decided to run a chassis version of the gasoline 9- mode test, just to see what would be observed. (The 9-mode test has some engine motoring. This is not part of the normal diesel test.) Finally, a tire slip test was run with no emission measurements. ------- Figure 2 Driving Cycles No. Description 07 LA Non-Fwy 08 LA Non-Fwy 09 LA Non-Fwy 11 LA Non-Fwy 12 LA Non-Fwy 13 LA Non-Fwy 20 LA Non-Fwy 23 NY Non-Fwy 28 LA Fwy 31 NY Fwy 32 NY Non-Fwy 34 NY Non-Fwy 39 NY Non-Fwy 40 NY Non-Fwy 41 NY Non-Fwy 42 NY Non-Fwy 44 NY Fwy 45 NY Fwy 46 NY Fwy 47 LA Non-Fwy 48 NY Non-Fwy 50 LA NY St. Lou. 51 St. Lou Non-Fwy 52 LA Fwy 53 LA Fwy 54 LA Non-Fwy Length 2.01 km 2.14 2.11 1.88 2.08 2.10 3.63 1.86 10.76 3.36 0.85 0.92 0.97 0.97 0.87 0.93 3.43 3.40 3.36 4.05 1.91 9.75 3.79 5.42 5.38 1.85 Time 293S 332 319 300 300 300 544 544 530 279 254 259 302 299 260 285 289 285 214 543 543 1669 581 267 267 285 Idle 30.1% 28.8 29.6 37.3 25.3 31.3 31.0 49.4 2.1 15.4 52.0 50.1 50.3 50.2 50.8 52.6 14.9 14.7 15.3 33.4 50.5 38.9 33.8 2.6 2.6 28.8 Average Speed 35.4 km/h* 32.6 33.8 35.9 33.3 36.6 34.9 24.3 74.6 51.3 25.2 26.0 23.2 23.5 Type Non-interpolated 24.4 24.9 50. 50. .2 .3 52.2 40.3 25.6 34.4 36.6 75.0 74.5 32.9 Linearized 07 08 09 Interpolated it Speed Screened Hand Generated i oo Interpolated 01 02 04 05 06 Linearized 20 Linearized 23 Linearized Composite 20, 23, 51 Linearized Interpolated M 08 * Does not include idle time. Note: Cycles 01 through 06 were generated for an earlier test program. ------- Figure 3 Driving Cycle Characteristics 30 60 0) « 40 03 0) 60 n) 20 H • LA Fwy NY Fwy 4 LA Non-Fwy NY Non-Fwy n~" "''""' "'V !" " ;'' I 20 % Idle * Does not include idle time 40 ------- -10- Figure 4 Test Matrix Cycle NY-NF LA-NF NY-FWY LA-FWY St. L-NF Composite Type Original Lin 23 Original Hand Gen. Speed Screen Original Lin. 07 Original Lin. 08 Original Lin. 09 Original Lin. 20 Original Original Speed Screen Original Special Special No. 23 48 41 42 39 40 32 07 11 08 12 09 13 20 47 54 44 45 46 31 28 52 53 51 50 Empty X X X X X X X X X X X XC XC X X X X X X Half X XC X X XC X X X X X X X X X X X X XC X X X Full X X X X X X X X X X X XC X X X X X X X X X X = Hot Start (3 replicate tests) C = Cold Start (3 test sequence) ------- -11- IV. Road Load Road load measurements for this vehicle and standard semi trailer were taken for empty, half, and fully loaded conditions. (The standard trailer was 12.2 metres long, 3.65 metres high and 2.44 metres wide.) This work was done at the Transportation Research Center of Ohio, East Liberty, Ohio. The large, 7.5 mile oval track was used for all conditions. The following vehicle masses were tested: Empty 13,780 kg Half 25,680 kg Full 37,250 kg Multiple coastdown runs were made using a strip chart recorder and fifth wheel to generate velocity versus time profiles. Back-to-back runs were made (on opposite sides of the oval) to minimize the variations caused by wind and the slight track grade, 0.228%. Weather conditions were 35°C, humid and low wind. In this discussion, the following symbols will be used: Symbol Quantity Units 2 a Coefficient constant m/s 2 A Area, frontal m c Squared term coefficient 1/m CD Drag coefficient F Total road load force N F. Aerodynamic resistance N F,, Rolling resistance N R 2 g Gravitational accelera- 9.8 m/s tion M Mass kg U Tire rolling resistance coefficient V Velocity m/s t Time s W Work j 3 p Density of air 1.15 kg/m ------- -12- The speed versus time coastdown traces were manually reviewed and the data points entered into a computer. For each data interval, an acceleration was calculated, these accelerations were then mathematically fit to a curve of the following formula: The coefficients a and c are generated using a standard data regression technique. This equation form was chosen because, in the past, it has represented light-duty vehicle data very well. The constant term, a, is assigned to tire rolling resistance. Aerodynamic losses are represented by the squared term coefficient, c. These are the only losses considered; skin friction is ignored. Data were reviewed for each run pair. If the coefficients differed from the average by too much, or if the results were in any way suspicious, that pair was deleted. Once the "good" runs were isolated, the data analysis continued. Total force on the vehicle can be calculated from Newtons law once the mass is known: F = Mf (2) Only the trans la tional vehicle mass is reflected in this equation; energy stored in rotating components (tires, axles, etc.) is not con- sidered. This simplification does not unduly compromise the overall accuracy. First, 8 of the 18 wheels and the entire drivetrain rotate during dynamometer testing. Second, the remaining 10 wheels are not a large factor, especially when compared to a loaded truck. This total force is the sum of the rolling and aerodynamic resistances: F = FR + FA (3) Combining the first three equations, separating the linear and squared terms into rolling and aerodynamic factors, yields: FR = aM (4) F = cV2M (5) A It is established convention to define a tire rolling resistance coeffi- cient, u, as a ratio of drag force to normal force: u = ^R (6) Mg ------- -13- Combining with equation 4: u = ^ (7) g Aerodynamic resistance is similarly presented in terms of a drag coefficient. This coefficient is related to the frontal area, air density and relative velocity: CD = i^ (8) pAV The equation for aerodynamic drag, 5, can be substituted, yielding: CD = 2 cM (9) pA For the three load conditions these quantities were calculated and overall values established. (The overall values are not the arithmetic averages, but are based on engineering judgment.) Load Empty Half Full Mass 13,780 kg 25,680 kg 37,250 kg u 0.0088 0.0076 0.0077 CD 1.01 1.21 1.13 Overall Values 0.0077 1.12 The overall values assume that the coefficients are constant; this is a reasonable assumption and the results agree fairly well with those in the literature. For this experiment one would expect the drag coefficient to remain constant. (It appears that the analysis for empty load gave a low aerodynamic factor and compensated with a higher rolling resistance. This is a classical example of the problems with least squares regressions of more than one variable.) One would expect a square plate to have a drag coefficient of 1.0 - 1.2; a factor of 1.12 for this truck seems reasonable. (Skin resistance was ignored in this analysis; it obviously was represented in the coastdown data and in the overall equation.) Total drag force is predicted by the following equation: F = 0.0077 M (9.8) + 1.12 V2(5.1) (Numbers in parentheses represent various constants, frontal area, density of air, gravitation, etc.) ------- -14- Unfortunately, analysis of the actual road coastdown data was not avail- able in time to permit accurate dynamometer adjustment. The dynamometer was adjusted using a very few coastdown times. Later, the dynamometer speed versus time curves were analyzed in much the same way as the on- road curves. Although the resulting equations have the same form, the coefficients are vastly different: Load u C D Empty 0.0028 1.30 Half 0.0015 1.73 Full 0.0016 2.33 Figure 5 demonstrates the difference between road and dyno drag for empty and full loads. It can be readily noted that there are large discrepancies. In order to estimate the significance of these road load discrepancies, it would be desirable to calculate the total power required for a driving cycle. This would be done for the on-road curve and the dyna- mometer curve. Unfortunately, such an analysis would be a very difficult task, requiring a large number of calculations to go through an actual driving cycle second by second. However, this effort is significantly reduced if a linearized cycle is used. It is a relatively easy task to make integrations for the 12 simple modes of linearized cycle #11, Los Angeles Non-Freeway. This was done; the following equation for work resulting: W = 0.00418 uM + 0.574 CD + 0.000049 M Applying this relationship to the actual and dynamometer road load curves gives the following deviations from true "on-road" work over the cycle: Empty -9.6% Half -11.6% Full -7.0% V. Results A. Chassis Verison 9- and 13-mode Tests In order to assess the representativeness of the test engine, a chassis version 13-mode test was run. An appropriate transmission gear was selected and the dynamometer was operated in speed control to hold the engine RPM constant. The driver controlled the level of torque with the accelerator pedal while monitoring a strip chart recorder. This recorder was adjusted to give the percentage of maximum torque at the given engine speed. (This method assumes that the dynamometer gear box losses, along with other drive train losses, change linearly with torque. This may or may not be true. But as will be seen, diesel engine emissions do not change appreciably with small changes in torque.) ------- Figure 5 Road Load Curves 10 ------- -16- Exhaust samples were collected and analyzed in the same manner as the transient driving cycle tests. A three minute mode time gave an ade- quate bag sample for analysis and also eliminated overheating of the CVS at high power levels. Results for the 13-mode test are detailed in Figure 6. Also included on that Figure are results obtained from an engine dynamometer test on a similar (reference) engine. (This engine was used in the development of the 1979 test procedure.) They compare quite closely. A chassis version 9-mode test was also run on this vehicle. While a 9- mode is used only for gasoline engine certification, it was decided to see how closely results would compare. Also, since the 9-mode engine test has a closed throttle motoring mode, it would give a fair idea of diesel motoring emissions. Results are listed in Figure 7. As indicated in the Table below, except for carbon monoxide, emissions on the 9- and 13-mode tests, as well as for the reference engine, are quite similar: g/kwh Test Engine Reference Engine 9-mode 13-mode 13-mode (Chassis Tests) (Engine Dynamometer) HC 1.11 0.98 1.31 CO 3.49 8.19 12.13 NOx 13.84 13.68 14.23 Fuel 292 275 290 The chassis version test results were calculated assuming a torque of 1005 Newton-metres at 2100 RPM, 1045 at 1900 RPM and 1085 at 1600 RPM. (This was interpolated from manufacturer data.) Figures 8-11 present a graphical digest of the 9- and 13-mode test results. Emissions and fuel consumption are plotted as a function of power output and engine RPM. These graphs present rather simple rela- tionships for these quantities. For example, in Figure 8 one can seen that hydrocarbons are affected but very little by the power output and are only slightly affected by changing RPM. Carbon monoxide is even more interesting. For up to about 50% maximum power CO emissions are very low and not affected by engine RPM. However, from 50-100% maximum power they increase dramatically. Finally, oxides of nitrogen are almost a linear function of power and are not dependent upon engine RPM. ------- Figure 6 13-Mode Test Results — Test Vehicle — Mode 1 2 3 4 5 6 7 8 9 10 11 12 13 Condition Idle 1600/2% 25% 50 75 100 Idle 2100/100% 775 750 725 72 Idle HC 35.4 59.0 61.4 62.6 89.2 87.0 34.4 129.2 128.0 99.4 91.4 97.6 41.7 g/h CO 31.8 112.0 92.6 119.2 497.0 4436.0 23.6 1937.4 580.0 127.6 223.8 89.4 31.2 Fuel kg/h NOx 120.0 349.2 635.2 1025.8 1713.2 1865.6 123.6 2847.0 2491.0 1469.6 834.2 372.0 162.0 Calc. 1.8 9.8 16.0 22.4 32.0 37.0 1.8 50.0 44.5 31.9 23.0 12.0 2.9 Meas. 1.8 8.9 14.9 21.9 29.4 41.0 2.2 49.1 40.6 31.6 22.2 14.6 1.9 kw Power 0.0 3.6 45.4 90.9 136.4 181.8 0.0 221.0 165.8 110.5 55.2 4.4 0.0 HC 42.6 210.3 85.6 88.0 129.5 76.7 34.9 118.9 142.7 139.7 165.2 179.9 31.8 — Reference Engine — g/h CO 84.0 480.0 201.0 114.2 819.9 6267.5 58.6 3913.9 535.2 200.7 258.2 301.4 49.9 NOx 124.1 191.7 624.9 1027.4 1733.1 2051.4 100.7 2355.5 1748.6 1019.0 626.9 280.2 86.7 kg/h Fuel 2.0 7.9 15.9 25.7 37.0 48.3 1.6 58.5 45.1 33.3 26.7 14.0 1.5 kw Power 0.0 4.1 51.4 103.2 153.3 196.2 0.0 239.0 171.0 113.4 56.8 4.6 0.0 WEIGHTED AVERAGED Power Specific X/kw-hr Fuel Specific g/kg fuel* 79.8 664.9 1110.6 22.7 22.3 81.2 0.98 8.19 13.68 0.280 0.275 3.52 29.29 48.92 114.2 1060.3 1244.2 25.3 87.4 1.31 12.13 14.23 0.290 4.51 41.91 49.18 *Calculated fuel for test vehicle. Note: The Reference engine was a similar GM 8V-71 NA tested on an engine dynamometer. The test vehicle was given a chassis version 13-mode test using a CVS sampling system. ------- Figure 7 9-Mode Test Results Mode 1 2 3 4 5 6 7 8 9 Torque Idle 25% 55 25 10 25 90 25 CT Weighting 0.232 0.077 0.147 0.077 0.057 0.077 0.113 0.077 0.143 HC 22.6 69.8 80.0 72.8 76.8 79.0 116.0 83.0 23.8 g/hr CO 39.8 100.8 114.6 90.8 100.6 97.4 1136.4 117.0 5.0 Fuel kg/hr NOx 122.2 729.8 1229.4 682.0 480.8 727.6 2588.2 767.4 72.8 Calc. 2.0 19.8 25.8 18.3 14.1 19.5 43.5 19.9 0.8 Meas . 2.2 19.3 28.8 18.9 13.9 18.8 41.0 18.9 0.6 kw Power 0.0 52.0 114.4 52.0 20.8 52.0 187.1 52.0 0.0 WEIGHTED AVERAGE Power Specific g or kg/kw-hr Fuel Specific g/kg fuel 61.4 192.2 763.2 16.1 16.1 1.11 3.49 13.84 0.291 0.292 3.81 11.94 47.40 55.1 00 Test was run at 1900 rpm. ------- 100- 60 -19- Figure 8 HC Emissions, Steady State 50- D 2100 rpm A 1900 rpm ° 1600 rpm 100 Power - kw 200 ------- -20- Figure 9 CO Emissions, Steady State 3000 2000 2100 rpm & 1900 rpm • 1600 rpm bO O 1000 ,_ A _ 100 Power kw ! 200 ------- 3000 —I 2000 H -21- Figure 10 NQx Emissions, Steady State .c to o 1000 H D A D 2100 rpm 1900 rpm 1600 rpm 100 Power kw 200 ------- c 400 o •H J-J CX CO c o u OJ 3 -22- Figure 11 Fuel Consumption, Steady State 200 D 2100 rpm ^ 1900 rpm * 1600 rpm I 100 Power kw \ 200 ------- -23- B. Driving Cycle Emissions and Fuel Consumption The overall unweighted average emissions for three test loads and four cycle categories are as follows: HC 2.07 g/km CO 28.0 g/km NOx 29.2 g/km Fuel 67.6 1/100 km These results are drawn from Figure 1, "Summary of Results". They do not include emissions from the linearized cycles. Emissions and fuel consumptions, by vehicle load and driving cycle, are found in Figure 3 12-15. Hydrocarbon emissions seem to be inversely related to vehicle speed. There is no real discernable change with load. This relationship can be seen in Figure 16 where hydrocarbon emissions have been plotted as a function of average cycle speed. For this graph, the averages for each combination of cycle category and vehicle load have been plotted. Linearized cycle results are omitted. Fuel consumption was derived from a "carbon balance" on the exhaust constituents. Emissions were also calculated on the basis-of grams of pollutant per kilogram of fuel consumed. Averages for all the transient driving cycles are listed by cycle category and load condition in Figure 17. The most interesting point about this figure is the extreme stability of NOx emissions. They vary from 47 to 57 grams per kilogram of fuel. And, except for carbon monoxide, the overall emissions agree fairly closely with those observed from the 9- and 13-mode tests. Emissions g/kg Fuel Test HC CO NOx 9-mode 3.81 11.94 47.40 13-mode 3.58 29.78 48.23 Transient Cycles 3.63 46.4 50.86 As will be pointed out below, carbon monoxide emissions are extremely variable in their own right. ------- -24- Figure 12 HC Emissions (g/km) NY-NF LA-NF NY-FWY LA-FWY St. L-NF Type Original Lin 23 Original Hand Gen. Speed. Scr. Original Lin 07 Original Lin 08 Original Lin 09 Original Lin 20 Original Original Speed Scr. Original Special Special No. 23 48 41 42 39 40 32 07 11 08 12 09 13 20 47 54 44 45 46 31 28 52 53 51 50 Empty 2.89 3.42 3.54 4.67 4.61 2.41 2.82 3.19 2.44 2.62 2.79 1.82 1.88 1.31 1.42 1.37 1.02 0.81 2.35 Half 2.91 3.08 3.34 3.26 2.52 2.17 2.60 1.95 2.28 1.87 2.33 1.54 1.66 1.57 1.70 1.20 1.02 0.87 2.41 2.70 Full 4.01 3.24 2.84 2.62 3.79 2.08 2.70 2.44 2.89 2.36 2.55 2.10 1.95 2.58 1.44 1.45 1.47 1.81 1.36 1.11 0.92 ------- -25- Figure 13 CO Emissions (g/km) Category NY-NF LA-NF NY-FWY LA-FWY St. L-NF Composite Type Original Lin 23 Original Hand Gen. Spd. Scr. Original Lin 07 Original Lin 08 Original Lin 09 Original Lin 20 Original Original Spd. Scr. Original Special Special No. 23 48 41 42 39 40 32 07 11 08 12 09 13 20 47 54 44 45 46 31 28 52 53 51 50 Empty 13.96 4.39 4.64 13.42 10.05 36.87 3.88 6.19 5.28 4.56 3.76 7.26 7.87 11.35 8.81 10.91 20.54 22.82 5.70 — Half 7.55 18.98 27.13 24.84 50.13 17.31 16.29 14.79 17.09 9.44 18.63 16.24 36.61 42.79 41.96 22.89 17.81 34.58 46.75 25.04 11.09 Full — 28.48 50.18 33.31 29.55 84.12 21.66 25.90 17.01 14.76 13.63 20.55 32.41 26.74 35.80 52.57 29.48 43.55 26.11 42.10 64.26 80.51 — — ------- -26- Figure 14 NOx Emissions (g/km) NY-NF LA-NF NY-FWY LA-FWY Type Original Lin 23 Original Hand Gen. Spd. Scr. Original Lin 07 Original Lin 08 Original Lin 09 Original Lin 20 Original Original Spd. Scr. Original Special Special No. 23 48 41 42 39 40 32 07 11 08 12 09 13 20 47 54 44 45 46 31 28 52 53 51 50 Empty 21.67 22.49 25.20 23.92 25.53 26.82 17.02 18.71 18.43 17.77 18.22 23.20 22.04 20.41 19.12 18.15 26.87 24.81 17.07 __ Half 21.77 30.81 31.74 35.13 40.19 25.25 25.27 24.51 25.28 23.95 26.78 27.44 28.71 29.21 29.96 28.60 31.61 30.66 29.17 19.44 25.04 Full __ 36.80 38.78 36.70 40.66 50.46 31.48 34.18 26.50 29.71 25.13 31.01 40.62 36.33 36.37 33.74 37.61 34.11 34.36 32.33 34.91 33.55 — ___ ------- -27- Flgure 15 Fuel Consumption (1/100 km) NY-NF LA-NF NY-FWY LA-FWY Type Original Lin 23 Original Hand Gen. Spd. Scr. Original Lin 07 Original Lin 08 Original Lin 09 Original Lin 20 Original Original Spd. Scr. Original Special Special No. 23 48 41 42 39 40 32 07 11 08 12 09 13 20 47 54 44 45 46 31 28 52 53 51 50 Empty 55.6 58.0 65.8 56.8 60.8 65.7 48.6 53.0 50.6 48.7 56.8 46.0 56.2 48.7 48.2 46.5 57.9 56.1 46.8 __ Half 63.3 73.5 76.3 73.1 96.4 67.2 65.2 65.2 65.7 67.9 63.4 68.3 69.1 . 69.2 69.6 67.3 58.2 66.5 65.1 52.0 62.8 Full :: 84.0 90.1 75.2 84.5 116.6 74.6 82.2 64.7 73.8 62.6 76.7 85.7 78.8 86.1 74.2 76.2 72.4 72.9 70.7 80.0 79.6 ------- -28- Figure 16 HC Emissions 30' 0) C o •H CO CD •H £ o 10 - Half - Empty 20 40 60 Velocity - km/h 80 ------- -29- Figure 17 Average Emission Indices g/kg fuel Load Overall Pollutant Cycle Category Empty Half Full Average HC NY-NF 6.84 4.81 4.36 LA-NF 5.75 3.82 3.72 NY-FWY 3.37 2.78 2.47 LA-FWY 1.89 1.94 1.85 3.36 CO NY-NF 27.5 45.2 56.9 LA-NF 13.7 29.4 36.9 NY-FWY 25.2 61.7 60.7 LA-FWY 44.9 60.9 93.9 46.4 NOx NY-NF 47.6 51.7 53.6 LA-NF 43.3 48.5 50.3 NY-FWY 47.4 50.0 55.8 LA-FWY 53.4 57.2 51.5 50.86 ------- -30- C. Variability One of the reasons for running this experiment was to see if different cycles representing the same type of operation would give the same emission levels. The standard statistical tool used for making such determinations is called analysis of variance. Under this technique, emissions are assumed to be equal to the average value, adjusted for cycle and test variability. If the cycle variation is "small", then it can be stated that the driving cycles yield identical results. "Small" is defined in terms of the test variability. Ideally, all cycles in each category of operation should yield the same test results. This conclusion comes from the fact that they all were generated from the same input data and have all passed the same statisti- cal "filter". It would also be expected that the test to test varia- bility would be approximately the same for each cycle in the category. An analysis of variance was performed for all the non-linearized driving cycles. Separate calculations were made for HC, CO, and NOx emissions as well as fuel consumption. Each load condition and cycle category was examined individually; a total of 48 of these statistical checks were made. For most (35), the cycle variability was so much larger than the test variability that one can safely assume that the results were different. Even though results may be statistically different, that does not mean that there is any practical or engineering significance to these conclusions. For example, assume two cycles that yield average emissions of 36 and 36.5 g/km. The test variability might be so low that the cycles will be deemed to be statistically different. The reader is left to draw his or her own conclusions. D. Linearized Driving Cycles In order to determine if full transient operation has any effect on diesel emissions, "linearized" driving cycles were run. These driving cycles are much like the light-duty vehicle 7-mode test, with steady state cruises and constant rate accelerations and decelerations. Only emissions from the non-freeway Los Angeles category were investigated. Each linearized cycle was created to closely approximate a transient cycle. By comparing the emissions and fuel consumption between the cycle pairs, the effect of linearization should be revealed. Results are listed in Figure 18. No real pattern can be established. It does seem that hydrocarbons are slightly higher and CO is slightly lower on the linearized cycles. Certainly the difference is not very large. E. Cold Start Emissions Six cold start tests were run. These tests were selected to cover the range of cycle categories and load conditions. In order to minimize the effect of having a cold dynamometer gear box, the dynamometer, truck axle and truck transmission were motored prior at the start of each test. Results are listed in Figure 19; driving cycles have been listed in order of decreasing fuel consumed. (As the truck consumed fuel it would gradually warm-up; the effects of cold start operation should be ------- -31- Figure 18 Linearized Cycle Emissions Overall Item Cycle No. Empty Half Full Average HC 07 08 09 20 1.10 CO 07 08 09 20 0.82 NOx 07 08 09 20 1.01 Fuel 07 08 09 20 1.04 > of Emissions (Linear/Transient) Load lo. Empty 0.76 1.06 1.02 0.85 0.82 0.51 0.98 1.02 0.99 0.95 1.17 0.99 Half 1.20 1.17 0.94 0.91 0.55 0.43 0.97 0.95 0.81 1.00 1.03 0.84 Full 1.30 1.18 1.08 1.31 1.20 0.87 1.50 0.53 1.09 1.12 1.23 0.91 1.10 1.14 1.23 0.93 ------- -32- Figure 19 Cold Start Emissions Cycle // 20 52 47 54 32 41 Cycle Category LA-NF LA-FWY LA-NF LA-NF NY-NF NY-NF Load Full Half Empty Empty Half Half Total Fuel 3181g 2827 1900 865 654 547 HC 0.93 0.96 0.80 0.83 0.98 0.66 -Ratios (Cold/Hot )- CO NOx Fuel 0.84 0.91 1.21 1.36 0.91 1.11 0.94 0.92 1.10 1.03 1.10 1.17 1.05 1.05 1.18 1.22 1.15 1.22 AVERAGE 0.86 1.06 1.04 1.14 ------- -33- most readily visible on those driving cycles that consumed the least amount of fuel.) It appears that hydrocarbon emissions are lower during cold start tests. However, this may be due to that fact the HFID sampling line, while warm, may not be stabilized for the first test of each day. As would be expected, more fuel was consumed during a cold start. F. Tire Slip This experiment was not planned as part of the original test sequence. It was prompted by a small quantity of tire rubber which piled up after several thousand miles of truck use. This rubber was first noticed after a series of runs under high load conditions. To perform this experiment, the transmission output shaft and dynamo- meter roll were equipped with high resolution revolution counters. The number of revolutions were then recorded by digital counters. In order to determine the "no-slip ratio", the dynamometer was used to motor the truck with transmission in neutral over the range of speed operation. This "no-slip ratio" was fairly constant with speed, having a coefficient of variation of less than 1 percent. The experiment was run with the dynamometer in speed control. The vehicle operator used the accelerator pedal to control the amount of power. Three sequences were run at various speeds. The first sequence, called "Zero power" was run with the truck just over coming all the dynamometer friction. (While it is not really zero power, it is a very small percentage of the maximum output.) The next two runs were run at half and full power. Results are expressed in Figure 20 as a percentage change from the previously defined "no-slip ratio". These results are most confusing. Expecially the initial point on the zero load line, indicating approximately 7.5 percent slip at a rather low roll speed and power condition. This particular data point repre- sents three replicates; these data were part of the sequence for the rest of the zero load line. The three replicates agree very closely, no explanation is available. The remaining data points seem to make more sense. They imply that as vehicle speed and load increase, the tire slip increases. These could also indicate that the tire is deforming more at higher speeds and load conditions, perhaps giving a smaller rolling radius. This would be indicated as "slip". In any event, this is an interesting topic and probably merits further consideration if chassis testing of large vehicles is to be done. ------- -34- Figure 20 Tire Slip 8 - 6 " a 3- Load D Full A Half • Zero 40 80 Velocity km/h ------- -35- VI. General Observations This experiment proves that a large vehicle can be tested for emissions on a chassis dynamometer. However, in spite of this success, several problems developed during the test sequence which deserve further discussion. Both the dynamometer setting procedure and the stability of the dynamo- meter calibration remain troublesome. Further work remains to be done in this area. EPA's large roll tandem axle chassis dynamometer is not a very stable piece of equipment. Its calibration curves shift and it is very difficult to set accurately. This is unfortunate, in light of the success with the track coastdown project. Another troublesome piece of equipment is the heated flame ionization detector. While hydrocarbon emissions from diesels are not a problem, it is somewhat difficult to measure them accurately. The HFID sample line seems to adsorb and desorb hydrocarbons, thus increasing the response time of the instrument. It is uncertain exactly how much hang-up does occur. This is true even with the sample line at 175°C, the recommended temperature for such work. Some of the emission test variability may be due to the fact that different drivers operated the test vehicle at different times in the program. Also, some slight variations in shift pattern occurred. In future programs, it is recommended that more emphasis be given to the gear shifting procedure. ------- Appendix A Raw Emission Data ------- Run No. 8 10 11 12 13 14 Load Cycle Empty 34 Empty 39 Empty 40 Empty 41 Empty 42 Empty 44 Empty 45 Run 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave Distance 0.98 0.98 0.98 . 0.98 0.97 0.95 0.95 . 0.96 1.00 1.00 0.98 . 0.99 0.88 0.88 0.88 . 0.88 0.97 0.95 0.95 . 0.96 3.59 3.52 3.60 . 3.57 3.57 3.57 3.57 . 3.57 HC 2.61 2.68 2.61 2.63 4.69 5.01 4.32 4.67 4.24 3.05 6.55 4.61 3.68 3.22 3.35 3.42 3.48 3.45 3.70 3.54 1.35 1.20 1.37 1.31 1.36 1.46 1.43 1.42 Emissions CO 13.58 12.84 16.72 14.38 12.47 11.54 16.26 13.42 11.44 8.74 9.97 10.05 3.66 3.89 5.62 4.39 3.65 5.00 5.27 4.64 11.02 11.31 11.72 11.35 9.28 8.40 8.76 8.81 Fuel Used NOx 24.90 25.46 25.84 25.40 24.18 24-. 88 22.69 23.42 25.19 26.62 25.79 25.53 22.47 23.10 21.90 22.49' 24.96 24.97 24.67 25.20 20.58 20.28 20.38 20.41 19.35 18.95 19.07 19.12 L/100 km 49.0 61.2 61.8 57.3 57.6 59.2 53.6 56.8 59.4 60.5 62.6 60.8 57.5 59.4 57.1 58.0 65.6 69.1 63.6 65.8 49.7 47.7 48.6 48.7 48.7 48.2 47.6 48.2 Calc. 407 509 514 477 474 • 477 432 461 504 513 520 512 429 443 426 433 540 547 512 534 1513 1424 1483 1473 1474 1459 1441 1458 Measured 490 490 510 497 480 490 465 478 660 480 380 507 449 448 435 444 571 549 532 551 1500 1475 1490 1488 1420 1390 1390 1400 > ------- Run No. Load Empty Empty Empty Empty Empty Empty Empty 08 09 11 12 13 23 32 Run 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Ave. Distance 2.12 2.14 2.16 2.14 2.09 2.12 2.11 2.11 1.88 1.88 1.88 1.88 2.04 2.09 2.08 2.07 2.03 2.03 2.03 2.03 1.85 1.87 1.87 1.86 0.84 0.84 0.85 0.84 HC 2.92 3.30 3.36 3.19 2.99 2.55 2.32 2.62 2.61 2.99 2.85 2.82 2.54 2.33 2.44 2.44 2.81 2.80 2.76 2.79 2.77 2.89 3.02 2.89 2.73 2.26 2.41 2.46 Emissions CO 7.24 5.87 5.46 6.19 4.32 4.72 4.63 4.56 4.06 3.78 3.80 3.88 5.99 4.86 4.98 5.28 3.80 3.46 4.02 3.76 15.62 13.51 12.75 13.96 42.36 33.55 34.71 36.87 Fuel Used NOx 18.91 18.97 18.24 18,71 17.52 18.18 17.62 17.77 17.69 16.26 17.12 17.02 19.12 18.18 18.00 18.43 17.66 17.87 19.14 18.22 21.96 21.06 22.00 21.67 25.95 27.54 26.77 26.82 L/100 km 53.1 54.0 51.9 53.0 48.4 50.9 46.8 48.7 49.7 47.1 49.1 48.6 51.8 50.4 49.5 50.6 56.3 55.6 58.5 56.8 56.8 55.0 54.9 55.6 64.6 65.7 66.7 65.7 Calc. 954 980 949 962 859 915 837 887 792 751 783 775 896 893 873 887 969 957 1007 979 890 872 870 877 458 466 482 469 Measured 990 1000 1050 1013 980 620 680 811 725 954 825 835 1222 " 1245 1160 1209 1180 1260 1153 1198 880 883 915 893 525 5-15 535 525 ------- Run No. 15 16 17 18 19 20 21 22 Load Cycle Empty 46 Empty 47 Empty 47 Empty 51 Empty 52 Empty 53 Empty 54 Empty 54 Run Distance 1 2 3 Ave. 1 2 3 Cold 1 2 3 Ave. 1 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Cold 1 2 3 Ave. 3.41 3.43 3.43 3.42 3.81 3.96 3.98 Start Test 3.99 4.01 4.01 4.00 3.72 5.21 5.25 5.26 5.24 5.20 5.21 5.23 5.21 1.84 1.84 1.80 Start Test 1.82 1.80 1.82 1.81 HC 1.41 1.29 1.41 1.37 1.45 1.81 1.76 Emissions CO 10.82 12.30 9.60 10.91 8.81 7.06 6.81 Fuel Used NOx 18.75 18.82 16.89 18.15 26.64 23.27 23.00 L/100 km 49.1 47.9 42.4 46.5 66.3 56.5 54.8 Calc. 1420 1393 1233 1349 2144 1897 1847 Measured 1420 1390 1390 1400 2210 1935 1970 (No Averages) 1.85 1.78 1.82 1.82 2.35 1.07 1.02 0.98 1.02 0.80 0.83 0.78 0.81 1.56 1.84 7.93 7.03 6.83 7.26 5.70 20.69 21.14 19.78 20.54 24.57 21.86 22.03 22.82 10.67 8.79 2.10 7.87 (No 1.94 1.75 1.96 1.88 Averages) 7.14 8.59 7.88 7.87 24.09 22.82 22.68 23.19 17.71 26.90 27.08 26.63 26.87 25.79 23.43 25.20 24.81 22.79 20.31 19.30 22.20 21.91 21.93 22.04 58.4 54.9 54.7 56.0 46.8 58.2 58.2 57.2 57.9 56.0 56.8 55.6 56.1 68.6 58.7 55.6 56.5 56.9 55.3 56.2 1976 1865 1858 1400 1476 2573 2587 2552 2511 2468 2511 2466 2482 1067 913 850 871 869 853 865 1965 1950 1950 1955 1560 2580 2575 2560 2572 2525 2530 2470 2508 1280 965 890 915 900 935 917 u> ------- Run No. 23 Load Half 24 Half 09 25 Half 11 26 Half 12 27 Half 13 28 Half 28 29 Half 31 Run 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Ave. Distance 2.12 2.11 2.12 2.12 2.03 2.06 2.04 2.04 1.82 1.82 1.82 1.82 2.00 2.01 2.00 2.00 2.03 2.04 2.01 2.03 10.46 10.49 10.49 10.48 3.06 3.20 3.20 3.15 HC 2.22 2.32 1.97 2.17 1.89 1.95 2.02 1.95 2.88 2.39 2.30 2.52 2.80 2.55 2.44 2.60 2.54 2.21 2.10 2.28 1.23 1.21 1.15 1.20 1.86 1.55 1.68 1.70 Emissions CO 18.27 14.95 15.65 16.29 19.48 17.67 14.12 17.09 18.39 17.95 15.59 17.31 16.64 13.87 13.86 14.79 10.34 9.47 8.52 9.44 17.26 18.29 17.88 17.81 24.43 20.46 23.78 22.89 Fuel Used NOx 24.74 25.80 25.28 25.27 25.34 25.15 25.36 25.28 26.20 26.98 22.58 25.25 25.31 24.08 24.15 24.51 25.31 23.51 24.49 23.95 32.48 31.81 30.54 31.61 29.28 28.41 28.10 28.60 L/100 km 63.8 67.5 64.4 65.2 66.3 65.0 65.7 65.7 70.0 70.8 60.8 67.2 66.5 64.4 64.6 65.2 67.8 67.7 68.2 67.9 58.7 58.1 57.9 58.2 69.7 66.3 65.8 67.3 Calc. 1147 1208 1158 1171 1141 1135 1136 1137 1080 1093 938 1037 1128 1098 1095 1107 1167 1171 1162 1167 5206 5168 5150 5175 1808 1799 1785 1797 Measured 1160 1225 1170 1185 1120 1145 1150 1138 1090 1075 1090 1080 1140 1095 1110 1115 1185 1180 1180 1182 5040 5565 5510 5372 1990 1830 1790 1870 > ------- Run No. 30 31 Half 32 32 Half 34 33 Half 40 34 Half 41 35 Half 41 36 Half 42 Run Distance 1 2 3 Ave. 1 2 3 Cold 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Cold 1 2 3 Ave. 1 2 3 Ave. 0.80 0.80 0.80 0.80 0.80 0.82 0.77 Start Test 0.92 0.92 0.93 0.92 0.97 0.93 0.94 0.95 0.85 0.87 0.88 Start Test 0.88 0.87 0.88 0.88 0.93 0.95 0.93 0.94 HC 3.22 3.36 3.21 3.26 3.22 3.22 3.14 (No 3.59 3.53 2.85 3.32 4.00 3.18 2.83 3.34 2.04 2.63 2.75 (No Emissions CO 52.22 48.05 50.11 50.13 46.79 53.06 86.63 Averages) 24.40 29.18 13.36 22.31 22.76 26.70 25.07 24.84 20.99 18.27 11.31 Averages) 3.20 16.96 3.15 2.88 20.85 19.14 3.08 18.98 N/A 25.07 27.79 28.52 27.13 Fuel Used NOx 38.62 40.86 41.10 40.19 44.08 39.37 35.11 36.65 35.24 20.34 30.74 33.84 36.10 35.45 35.13 36.08 31.71 25.62 30.91 31.14 30.38 30.81 33.53 32.29 29.40 31.74 L/100 km 94.8 97.0 97.4 96.4 110.6 100.7 93.3 83.8 81.3 53.5 72.9 70.4 76.6 72.4 73.1 89.5 77.7 63.9 73.6 73.3 73.7 73.5 81.6 77.1 70.2 76.3 Calc. 643 658 661 654 755 701 611 654 634 422 570 579 604 577 587 645 573 477 549 541 550 547 643 621 554 606 Measured 685 670 690 682 1010 710 630 660 685 430 592 650 625 615 630 820 600 570 555 545 545 548 665 650 655 657 > ------- Run No. 37 Load Half 38 Half 45 39 Half 46 40 Half 47 41 Half 48 42 43 44 Half Half Half 51 50 52 Run 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Ave. 1 2 3 Ave. 1 1 2 Ave. 1 2 3 Distance 3.38 3.41 3.43 3.41 3.38 3.38 3.41 3.39 3.32 3.33 3.30 3.32 3.96 3.96 3.96 3.96 1.84 1.87 1.85 1.85 3.67 9.27 9.37 9.32 4.89 5.02 4.99 HC 1.55 1.64 1.42 1.54 1.87 1.62 1.48 1.66 1.79 1.52 1.41 1.57 1.82 2.01 1.78 1.87 2.95 2.99 2.78 2.91 2.41 3.84 3.69 3.77 0.98 1.05 0.97 Emissions CO 42.95 35.35 31.52 36.61 46.89 43.80 37.69 42.79 50.64 38.95 36.28 41.96 19.06 17.80 19.02 18.63 8.15 7.13 7.38 7.55 25.04 10.82 11.58 11.20 31.51 31.05 32.50 Fuel Used NOx 31.06 29.41 25.66 28.71 31.81 29.18 26.64 29.21 30.57 30.69 28.62 29.96 27.73 25.74 26.87 26.78 22.37 21.51 21.38 21.77 19.45 28.07 27.11 27.59 28.14 29.00 29.51 L/100 km 77.1 70.8 59.4 69.1 74.5 70.2 62.9 69.2 71.4 70.4 67.0 69.6 66.6 60.1 63.4 63.5 65.2 62.6 62.0 63.3 52.0 71.1 65.6 68.4 69.5 66.7 66.1 Calc. 2210 2047 1728 1995 2135 2012 1819 1989 2010 1988 1875 1958 2236 2018 2129 2128 1017 995 973 994 1618 5000 4916 4958 2882 2839 2797 Measured 2295 2090 2085 2157 2060 2030 2030 2030 2030 2030 2030 2230 2235 2225 2230 1035 990 1010 1012 1630 5140 5035 5088 2955 2845 2795 .Cold Start Test (No Averages) ------- Run No. 45 46 Half 53 47 Half 54 48 Full 07 49 Full 08 50 Full 09 51 Full 11 Run 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave 1 2 Ave Distance 4.97 5.04 5.04 . 5.02 5.10 5.04 5.09 . 5.08 1.80 1.80 1.80 . 1.80 1.93 1.93 1.96 . 1.94 2.06 2.04 2.09 . 2.06 2.04 2.03 2.08 . 2.05 1.80 1.80 . 1.80 HC 1.10 0.99 0.98 1.02 0.98 0.85 0.79 0.87 2.30 2.33 2.37 2.33 2.03 2.17 2.05 2.08 2.84 2.30 2.17 2.44 2.76 2.22 2.10 2.36 2.69 2.71 2.70 Emissions CO 34.12 36.15 33.48 34.58 44.56 51.16 44.52 46.75 15.86 16.86 16.01 16.24 27.79 16.48 20.72 21.66 22.74 21.32 4.54 16.20 4.41 10.51 25.97 13.63 24.24 27.55 25.90 Fuel Used NOx 31.15 30.52 30.30 30.66 30.27 29.83 27.40 29.17 28.37 28.04 25.92 27.44 32.84 30.29 31.32 31.48 33.24 33.67 12.58 26.50 13.64 33.10 28.65 25.13 33.84 34.52 34.18 L/100 km 67.3 66.2 65.9 66.5 66.6 67.2 61.6 65.1 69.0 70.4 65.6 68.3 78.1 72.2 73.4 74.6 77.3 76.9 39.8 64.7 42.7 76.7 68.4 62.6 81.9 82.4 82.2 Calc. 2836 2828 2816 2827 2829 2872 2659 2787 1053 1074 1001 1043 1278 1182 1220 1227 1350 1330 705 1128 739 1320 1206 1088 1250 1258 1254 Measured 2810 2800 2795 2802 3015 2890 2900 2935 1090 1115 1085 1097 1280 1310 1325 1305 1400 1440 860 1233 820 1410 1445 1225 1360 1340 1350 > ------- Run No. 52 53 54 55 56 57 58 Load Full Full Full Full Full Full Full 13 20 28 31 32 34 Run 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave 1 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave Distance 1.98 2.01 1.98 . 1.99 1.98 2.00 2.00 . 1.99 3.81 3.98 3.96 . 3.92 9.99 3.06 3.11 3.06 . 3.08 0.79 0.76 0.77 . 0.77 0.90 0.90 0.84 * HC 2.60 2.59 2.46 2.55 2.50 3.45 2.72 2.89 2.25 2.03 2.02 2.10 1.47 1.86 1.79 1.77 1.81 4.36 3.57 3.43 3.79 3.56 3.14 3.12 3.27 Emissions CO 20.83 20.35 20.46 20.55 14.72 15.13 14.44 14.76 32.63 31.97 32.62 32.41 38.88 25.64 25.08 27.61 26.11 81.75 76.73 93.89 84.12 55.89 49.88 51.89 52.88 Fuel Used NOx 32.01 32.43 28.60 31.01 30.27 31.00 27.86 29.71 41.98 39.17 40.72 40.62 30.67 34.19 34.34 34.56 34.36 50.38 51.23 49.77 50.46 41.85 43.71 42.61 42.72 L/100 km 76.4 76.4 68.5 73.8 78.3 80.0 71.8 76.7 88.5 81.2 87.5 85.7 67.6 72.3 72.5 73.9 72.9 116.2 117.6 116.0 116.6 93.7 93.5 91.3 92.8 Calc. 1283 1302 1150 1245 1315 1357 1218 1297 2859 2740 2938 2846 5726 1876 1912 1917 1902 758 758 757 758 715 714 650 693 Measured 1395 1400 1385 1393 1435 1530 1330 1432 2785 2880 2810 2825 4710 1945 1960 1945 1950 810 800 805 805 740 700 720 720 > oo ------- Run No. 59 Load Full 60 Full 40 61 Full 41 62 Full 42 63 Full 44 64 Full 45 65 Full 46 Run 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave 1 2 3 Distance 1.05 1.05 1.03 . 1.04 1.00 1.06 1.03 . 1.03 0.85 0.84 0.87 . 0.85 0.92 0.93 0.93 . 0.93 3.33 3.33 3.35 . 3.34 3.28 3.25 3.27 . 3.27 3.15 3.17 3.19 HC 2.62 3.01 2.88 2.84 2.55 2.79 2.51 2.61 4.97 3.68 3.38 4.01 3.42 3.31 2.99 3.24 1.48 1.43 1.40 1.44 1.33 1.48 1.55 1.45 1.74 1.50 1.17 Emissions CO 38.95 32.17 28.82 33.31 21.59 34.76 32.31 29.55 29.20 30.91 25.34 28.48 69.10 42.43 39.02 50.18 60.78 50.65 46.28 52.57 34.67 29.53 24.23 29.48 49.19 45.14 36.31 Fuel Used NOx 34.44 37.22 38.44 36.70 38.58 42.15 41.24 40.66 37.48 38.10 34.83 36.80 37.99 40.20 38.15 38.78 34.83 34.52 31.87 33.74 38.76 38.45 35.62 37.61 35.38 37.04 29.91 L/100 km 72.1 75.5 78.0 75.2 76.8 88.2 88.5 84.5 86.1 87.1 78.7 84.0 89.6 93.0 87.6 90.1 79.5 74.9 68.1 74.2 82.2 77.2 69.2 76.2 76.2 77.6 63.4 Calc. 642 672 681 665 651 793 773 739 621 620 581 607 699 733 691 708 2245 2115 1934 2098 2286 2128 1919 2111 2035 2086 1715 Measured 650 665 655 657 835 835 825 832 680 695 680 685 755 755 725 745 2160 2180 2135 2158 2450 2100 2090 2213 2100 2085 2090 Ave. 3.17 1.47 43.55 34.11 72.4 1945 2092 ------- Run No. 66 Load Full 67 Full 52 68 Full 53 69 Full 54 Run 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave 1 2 3 Ave Distance 3.81 3.90 3.90 . 3.87 4.46 4.47 4.62 . 4.52 4.46 4.60 4.54 . 4.53 1.77 1.80 1.80 . 1.79 HC 2.12 1.91 1.81 1.95 1.29 1.04 0.99 1.11 0.91 0.93 0.91 0.92 2.72 2.64 2.78 2.58 Emissions CO 32.52 24.28 23.43 26.74 50.21 74.38 68.19 64.26 80.99 78.74 81.81 80.51 35.27 35.92 36.22 35.80 Fuel Used NOx 37.34 35.68 35.98 36.33 35.61 34.42 34.71 34.91 33.07 34.57 33.00 33.55 36.52 37.60 34.98 36.37 L/100 km 82.1 76.9 77.3 78.8 79.4 80.7 80.0 80.0 78.6 81.0 79.2 79.6 87.1 89.1 82.2 86.1 Calc. 2652 2543 2556 2584 3003 3059 3134 3065 2972 3159 3049 3060 1307 1360 1255 1307 Measured 2670 2715 2710 2698 2965 2990 3060 3005 3010 3110 3100 3073 1360 1390 1375 1375 I I—' o ------- B-l Appendix B Driving Cycle Identification Cycle No. Identification No. 07 152 778 878 5 08 210 620 459 3 09 211 939 981 9 11 Linear 07 12 Linear 08 13 Linear 09 20 213 884 237 5 23 155 897 487 28 131 162 575 9 31 203 708 236 5 32 212 012 741 3 34 210 952 317 5 39 WYSOR I 40 WYSOR II 41 123 667 645 7 42 179 960 930 5 44 741 286 985 45 209 279 083 3 46 137 610 363 47 Linear 20 48 Linear 23 50 ROSSOW I 51 Linear 52 786 981 11 53 153 913 507 1 54 210 620 459 3 ------- |