EPA-AA-EOD/FSB-86/3
                                Technical Report
                      CVS Exhaust Connnecting Hose Upgrade


                           June 1985 - September 1985
                                  Carl Paulina
                                     NOTICE

Technical  reports  do  not  necessarily  represent   final   EPA  decisions  or
positions.   Their   publication  or  distribution  does   not   constitute  any
endorsement  of equipment  or  instrumentation  that may have  been  evaluated.
They are  intended  to present technical analysis of issues using data which are
currently  available.   The   purpose  in  the  release   of   such  reports  is  to
facilitate the exchange of  technical  information and  to  inform  the public of
technical developments  which may form the basis  for  improvements in emissions
measurement.

                             Facility Support Branch
                         Engineering  Operations  Division
                       Mobile Source  Air  Pollution Control
                         Environmental  Protection  Agency
                               2565 Plymouth Road
                           Ann Arbor, Michigan  48105

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 Summary

    Between June 4  and  September  12,  1985,  the Environmental Protection Agency
 (EPA)  Motor  Vehicle Emission Laboratory  (MVEL) upgraded the exhaust connecting
 hose   assemblies  which  connect  vehicle  tail  pipes  to  the  Constant  Volume
 Samplers  (CVSs) used  for  vehicle emissions  and fuel  economy  testing.   This
 report details  the  upgrade  amd  examines fuel economy aspects of the upgrade.

    Red  silicone gaskets were  added  to  the Marman  flange  connections  on the
 flexible  stainless  steel hose which  connects  the test vehicle to the CVS.  In
 addition,  the  single, six  foot  long  section of  4-1/2 inch diameter  hose was
 divided  into four  sections,  two  sections  three  feet  long and  two  end caps.
 The  sections  are   connected  by   silicone  boots  (See  Attachment  1,  Drawing
 T0492A).   All   flange and tubing  diameters  and  interior and exterior surfaces
 remain unchanged.    Gasketed   flanges  provide   better  seals,   reducing  the
 potential  for  erroneous  data  due to  exhaust  leaks.   The  large flexible hose
 was  divided into   four  sections   to  make  it  easier  to  connect the  exhaust
 connecting  hose to  the wide  variety  of  vehicle  and  tail pipe  configurations
 that are  tested by EPA.  These upgrades  were  made to  help ensure  measurement
 of the "true mass of  gaseous emissions" as  required in  CFR  86.109-82.

    Four  independent  data sources were reviewed  to estimate the  new connecting
 hose influence  on gasoline  vehicle fuel economy results.  They are as follows:

    1. Weekly diagnostic  propane  injections
    2. General  Motors correlation  program
    3. Volvo REPCA  weekly hot LA-4 tests
    4. Manufacturer-EPA certification paired data

    The indicated  shifts  in EPA measured fuel economy values  from each of the
 four data sources are:

                                                              Dynos Included
    Data Source                 Shift in Dyno Group            No. of Tests
 (Driving Schedule)	       	Average	       	(Old/New)	

Propane Injection               None  (None expected)

General Motors Correlation      0.6 - 0.8%  lower  F.E.        Dynos 1,2,5,6
 (Hot LA-4)                                                   (12/12)

Volvo  REPCA (Hot LA-4)          1.9%  lower F.E.              Dynos 1,2,3,4,5,6
                                                             (114/138)

Paired Data (FTP)               0.7%  lower F.E.              Dynos 1,2,5,6
                                                             (266/236)

            (HWFET)             0.9%  lower F.E.              Dynos 1,2,5,6
                                                             (286/284)

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                                       -2-
    Background
    Vehicle  tail  pipes are connected to  Constant  Volume  Samplers (CVS) during
a  Federal Test Procedure  (FTP) emission  test and Highway  Fuel  Economy  Test
(HWFET).   A  flexible  connecting  hose  is used  to carry  the  entire  vehicle
exhaust flow into the  CVS where it is diluted,  proportionally  sampled,  and the
sample  accumulated  throughout  the  driving  schedule.   The   sample   is  then
analyzed  for hydrocarbon  (HC),  carbon  monoxide  (CO),  carbon  dioxide (COZ),
and oxides  of  nitrogen (NOx) composition.  Leakage  resulting  in the loss of a
portion  of  the  "raw  exhaust"  stream   (before  dilution)  will  lower  final
emission values and raise fuel economy values.

    Pulsing  and  resonance  due to the vehicle  engine  and  CVS blower may become
great enough to  actually drive sample out of  the CVS connecting  hose  if  leak
points  exist.   Our  routine .diagnostic    test,  the  Federal Register  (FR)  CVS
verification  by  propane  injection,  will  not   detect   a  "leaky"   flexible
connecting hose  assembly.   Without the pulsing and  resonance  present  during a
vehicle test,  there  is no driving force  to push the propane out  through  leak
points of the connecting hose assembly.

    Since propane  injections will  not show this  type  of  leakage, a technique
was needed  to  quantify the effect  this  leakage might have on  emission  test
results.   The   most   "repeatable"  vehicle  (emission grams/mile  or miles  per
gallon) could  exhibit  too  much variation  to  allow it  to  be used to  gauge  an
effect of this low a magnitude.

    To  overcome  this,   a  comparison  technique  was  used  which  minimizes
variations  from  the  vehicle  and dynamometer.   We call  this   comparision  FE%
(Equation One).

FE% = (Carbon balance MPG - Volumetrically Metered MPG) * 100     (Equation One)
                     Volumetrically Metered MPG

The control  measurement  of  this  comparison  is   volumetrically  metered  fuel
economy from  an independent  flow transducer.  The  percent difference between
vehicle carbon  balance fuel  economy and  volumetrically  metered  fuel  economy
(FE°* Equation  One)  fits  the requirements  for a method to  gauge the  possible
shift  in  carbon  balance  (40  CFR  Sec.  600113-78)  vehicle  fuel   economy.
Variations  resulting  from  changes  in  the  vehicle and  dynamometer   will  be
reflected in both meter and  carbon balance fuel economy,  while changes due to
the elimination of exhaust leaks will be  reflected only in carbon balance fuel
economy.  Sample leakage  is  not the only  possible  influence on  FE% (Equation
One).   The major ones are:

         1.  Fuel meter variation
         2.  Facility fuel changeover
         3.  CVS air flow calculation variation
         4.  Carbon dioxide analyzer variations
         5.  Sample leakage (New Exhaust Implementation)

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                                       -3-
    We  have reviewed data  on all  the  above  influences  for  the  time  period
considered  in  this  report.   Of  the  above  influences,   the  only  influence
corresponding  to shifts  in  FE%,  both by  date  and direction,  is a  possible
sample  leakage  decrease  due  to  the  introduction of  new exhaust connecting
hoses.

    Physical Modifications

    Leak  testing   showed  that   the  primary  points  of   leakage  were  the
metal-to-metal  Marman flange interfaces.   The Marman  flanges  were modified to
allow the installation of a silicone gasket between the  stainless steel flange
faces.   The next most likely  points  of  leakage were through  the walls  of the
4-1/2 inch  metal-flex or  convoluted hose  which connects the  vehicle  tail pipe
to  the  CVS.   The new 4-1/2  inch metal-flex  hose  contains  stainless steel wire
as  packing  in  the  interlocking  sections  of  the hose   to  minimize  leakage
through  the  walls.  The 4-1/2  inch  connecting  hose  was  divided  into  two
three-foot sections which could be connected with  4-1/2 inch  ID silicone boots
(See  Attachment  1).   The  boots are used with  band clamps  to insure a positive
seal on the 4-1/2 inch connecting  hose  ends.   Each CVS test  site was equipped
with the set of connectors shown in Attachment 2.

    Actual Implementation

    The  new  exhaust  connecting  hose  was  implemented  on  each  of  the  six
gasoline test sites on the following dates:

         Dynamometers (CVS)                Implementation Dates

         D006    (25c)                          6/5/85

         D005    (29c)                          7/17/85

         D001    (21c)                          7/20/85

         D002    (22c)                          8/6/85

         D003    (23c)                          8/30/85

         D004    (24c)                          9/12/85

    Before implementation on each CVS site, a  complete set  of connecting hoses
was manufactured,  assembled,  and  tested  for  leaks.   The  leak check procedure
and apparatus are outlined in  Attachment  3.   A leak rate  for  each assembly of
connecting  hoses  was recorded before they were placed on-site.   Once the new
hoses were  on-site,  propane  injections  were  performed.   Normal  Volvo  REPCA
two-bag hot  LA-4s were run  using  each site's old exhaust  connecting hose and
then a  new  connecting hose.   To establish that  no static  pressure difference
was introduced  with  the  new exhaust connecting  hose assemblies,  strip chart
recordings were  run of  vehicle  tail  pipe depression  during  the REPCA LA-4s.
The tail pipe  depressions were within the +  1 inch of water which the Federal
Register allows manufacturers to request [Sec. 86.109-82(c)(1)].

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                                       -4-
    The connecting hose assembly leak checks will  be  performed periodically to
establish a diagnostic leak check frequency for maintenance.

    An  Equipment/Procedure   Change  Notice  (EPCN)  was  written  (EPCN  164,
Attachment  1)  to diagram and document  the  changes made.  Finally,  a complete
set  of  assembly  and  component drawings were generated  showing all individual
components used  in the system, part numbers, and manufacturers  (Attachment 3).

    Effect on Test Results

    Four independent data sources were  reviewed to estimate  the new connecting
hose influence on gasoline vehicle  fuel economy results.  They  are as follows:

    1. Weekly diagnostic propane injections
    2. General Motors correlation program
    3. Volvo REPCA weekly hot LA-4  tests
    4. Manufacturer-EPA certification paired data

1. Propane Injections:

    Propane injections are run  on  a weekly basis  to  verify  CVS operation.  No
shift was  apparent  on any of  the  six  CVS  sites equipped with  a new connecting
hose  assembly.   No effect  was expected.   A  Critical Flow  Venturi  (CFV)  CVS
operating  by  itself,  does  not seem   to  create   the  pulsations  which  appear
responsible for  forcing sample out  of the connecting hoses.

2. GM Correlation:

    A General Motors  correlation program was  run  between  August  16 and August
21,  1985.   The  testing  took place on  Dynamometers 1,  2, 5,  and  6 (CVSs 21C,
22C, 29C,  and  25C,  respectively ).  One connecting hose assembly was  used as
the  "old"  connecting  hose  on all sites.  Each   CVS site had three  hot LA-4
tests with the "old" connecting hose and three tests  with  the "new" connecting
hose.   The  individual  new/old  tests  were  alternated  on   each  site  (A-B
sequence).   Two  sites began  their  test series with "new"  connecting hoses and
two  began  their  test  series  with  the "old"  connecting hoses.   The program
results are summarized in Technical Report  EPA-AA-EOD/TPB-85-2, "Assessment of
the  Hot Start  Fuel  Economy  Effects  of  a  New   CVS  Exhaust Connector  Pipe
Design".  It states that the overall difference in carbon  balance  fuel economy
mean  values,   using  an  overall total  of  twelve   tests  in  each  new and old
configuration on 4 sites, was estimated as 0.6 percent  lower fuel  economy with
the new exhaust  connecting hose.   Using FE% (equation one)  as  an  indicator, GM
estimated 0.8 percent lower fuel economy with the  new exhaust connecting hose.

3. Volvo REPCA:

    Volvo REPCA is a repeatable vehicle  which has  a two bag hot  LA-4 test run
weekly on each  CVS  site.   These weekly  tests were used as  a data source.  The
date range  of this data set is from March through  December 31,  1985.

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                                       -5-
    Absolute  emission  values,   from  even  the  most  repeatable  vehicle,  may
 exhibit  trends  with time.  These trends can prevent using emission values as a
 tool  to   gauge  an  effect  as  subtle  as   the  suspected  sample  leakage.
 Specifically,  the linear  trends  of REPCA's  HC,  CO,  NOx,  carbon balance fuel
 economy,  and  volumetrically metered fuel economy over this  period are  of the
 same  order of magnitude as the influence of the suspected leaks.  For example,
 despite  an expected  increase  in  measured  emissions  due  to  a decrease  in
 leakage,  Volvo  REPCA  NOx  emission values  actually  decreased  from  "old"  to
 "new"  connecting hose  tests.   This is  probably due  to  a  change  in vehicle
 parameters  (Air/fuel ratio, Oz sensor decay, spark plug condition, etc.)

    The  percent difference between carbon  balance  and volumetrically metered
 fuel  economy  (FE%  Equation One)  was  the most  sensitive  indicator  examined.
 Graphs  of Volvo  REPCA  FE%,for Bags  1  and 2  versus  CVS  sites  are contained,
 along with graphs of  individual  sites  FE%  for bags  1 and  2  versus  calendar
 date, in Attachment 4.

    Fuel  economy percent   (FE%)  Bag  1  was arithmetically  averaged  with FE%
 Bag 2 for  each  Volvo REPCA  test and labeled Fuel  Economy Percent Weighted (FE%
 WGT).   The mean values  of FE%  WGT  were then  calculated for both  "new" and
 "old" connecting hose tests.  The overall mean   FE%  WGT was  approximately 1.8%
 lower with the  "new" connecting  hose  than  with the "old",  based on 114  "old"
 connecting hose  tests and 138 "new" connecting hose tests.

    Since  the CVS  sites  were converted one  at a  time  from  June 4 through
 September  12,  1985, the  number  of  REPCA tests on each CVS  site (old/new) was
 different.  We wanted to  insure  that  our comparison was  not influenced by one
 CVS  site.   We calculated an  average  of  the six CVS site  means  for both  "new"
 and  "old"  tests.  This  analysis  showed  FE%  WT was  approximately  1.9%   lower
 with  the  "new"  connecting hoses  (Attachment 5).  Both  comparisons used all the
 Volvo REPCA tests run from March  through December 31,  1985.

 4. Paired Data

    Finally, manufacturer-EPA certification FTP and HWFET  paired  data  for mile
 per  gallon percent  difference (Equation Two)  versus  dynamometer  site,   along
with individual  sites MPG % differences versus  calender  date,  is contained in
 Attachment 6.

MPG % = [  (manufacturer MPG - EPA MPG)/(EPA MPG)] * 100    (Equation Two)

    The graphs  in Attachment  6   display  the  data points  used to generate the
 statistics in Attachment 7.  The  time span for these graphs  is  March 1 through
December  31,  1985.   One  assumption upon which this analysis  is  based is that
no change  has  taken  place at manufacturers' facilities  that could account for
 the shifts.

    The  vast   majority  of  certification  tests  for  this  period  occurred  on
Dynamometer sites 1, 2,  5 and 6.  An average of  the  four individual site  means
was  taken to  equally  weight each  CVS  when  generating the before  and  after
overall facility  MPG% Difference.  The  change  in the  four  site  average  value

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for FTP MPG  % Difference (Equation Two) when  examined  this  way is 0.7%  lower
fuel  economy with  the  "new"  connecting  hose using 266  pairs "old"  and  236
pairs  "new."  The  change  in  the  four-site  average value   for  HWFET  MPG  %
Difference  (Equation Two)  is  0.9%  lower fuel  economy with  "new"  connectors
using 286 pairs with "old" connectors and 284 pairs with  "new"  connectors  (see
Attachment 7).

    Conclusions and Recommendations

    1.   The  "new"  exhaust connectors  result  in  lower  carbon  balance  fuel
         economy when compared to tests with "old" connectors.

    2.   The  primary  points of  leakage  are the  metal-to-metal Marman  flange
         interfaces.  Silicone gaskets will eliminate this leakage.

    3.   FE% (Equation One)  is  the most sensitive indicator for this change.

    4.   The  graphs  of FE%  and  MPG% Difference versus Site  (Attachments  4&6)
         indicate the  new exhaust connecting hose tends  to  make fuel  economy
         values more repeatable CVS to CVS than the old  connecting hose.

    5.   Certification  test  vehicles   have   an  inherent  variability  which
         lessens the statistical confidence of discernable effect.

    6.   Exhaust connectors  should  be  leak tested periodically to  ensure  that
         they  do  not  contribute  to sample  leakage.   Propane  injections  will
         not reveal this phenomenon.

    7.   FE%  on Volvo REPCA  tests  should  be  monitored weekly  to  further
         guarantee  collection hose integrity.

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                                   Attachments
1.  Equipment/Procedure Change Notice #64
2.  New System Assembly Drawings and bill of materials
3.  Leak Check Procedure
4.  Fuel Economy Percent (FE%) Change Graphs - Volvo REPCA
5.  Volvo REPCA "New'VOld" Statistics
6.  Paired Data Change Graphs
7.  Paired Data "New'V'Old" Statistics
0436e
                                  -7-

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                                       Attachment  1
                                                                                    -8-
EOU.K^ (^/PROCEDURE CHANGE NOTICE
1. ORIGINATOR,
Cai-.l Paulina
4. DIVISION CLEARANCE
2. PHONE EXT.
421
5. TYPE OF -
CHANGE: '
EPCN HO.
64
3. REVIEW
DUE DATE:
. FED. REGISTER L
5 EQUIPMENT L

DATE ENTERED
7 716/85
PAGE 1__OFJ__
EMTFR "p/ 1"
AS APPLIC.-::lF
. A/C n FORM Q OTilES
MSAPC PROCEDURE
7.  DESCRIPTION OF CHANGE  (Attach details, specifications, drawings, and Implementation plan).

   This change consists of the addition of gaskets to the Maroon flange connections in the
   flexible pipe which connects the vehicle tailpipe to the constant volume  sampler.  See
   Drawing 1.  In addition, the single, six foot long section of 4 1/2 inch  diameter pipe
   is being divided into two sections,  each three  feet long.  The sections will be connected
   by a silicone boot.  See Drawings  2  and 3.  All flange and tubing diameters,  interiors
   and exteriors remain    the same before and after this change.
   HIFit*OSE OF CHANGE  (Why  1s this change being proposed?)

  Gesketsd flanges provide better seals reducing  the potential  for erroneous data due to
  vsiibtected exhaust leaks.  The  large flexible pipe is being divided into two sections
  to make  it easier to connect the exhaust collection tubing to the wide variety of
  vehicle  and tailpipe configurations  that are tested by EPA.
9.  PROPOSED EFFECTIVITY

  (Date. MY. etc.)
                    JULY  1985
11. AREAS OF MoAPC AFFECTED BY THIS CHANGE
     LlLDT      DE&O     DINST. SERV.
     DHDT      DC&M     DRTSHOWR.
                                            10. DURATION OR EXTENT OF USE
                                                Lj PERMANENT     D TEMP"AV
Q^HEM LAB.

D TEST VALID.
                                                         QC/QA

                                                         DATA 8R-
                                                                           D ECTD

                                                                           Q CSD
                                      12. REVIEWS AND APPROVALS
         REVIEWED BY
                         INIT.
                                       DATE
     CONCURRENCE
COMMENTS
A-John T. White, Chief
  Testing Programs Branch
                                                 NO
3
 '
  James D. Carpenter, Chie
  Facility Support Branch
                                               DNO
  Don    Paulsell, Chief
13
                        GDP
                                                       NO
                                 DATE
                                                                RECOMMENDED ACTION
Siflpature
                                        APPROVE D
                                        DISAPPROVE
                                                                     CONDITIONAL APPROVAL Q (Consents)
                                                                     REQUEST TO REVIEW REDRAFTS d
THE REVIEWS AND RtSPONS NOTED HAVE  3EEN
RECEIVED AND DOCUMENTED.
                                     7/?%2
                                                                  REDRAFT REQUIRED Q        _,
                                                                  RELEASED FOR IMPLEMENTATION D
         THE PROVISIONS OF THIS EPCN ARh
         HEREBY AUTHORIZED FOR IMPLEMENTATION.
                                           H5
                                                                                          DATE
FORK
                  DISTRIBUTION:  ORIGINAL (White) -
                               CJFY ]  (^ low) - OWISION LOS
                                                                COPY 2  (Blue) - EPCN I.NTEKIH LOG
                                                                COPY 3  (Pink) - RETAINCD KY C:l!GINATOR

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EXHAUST COLLECTION HOSE SECTION
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               Large Convoluted Exhaust Flex-pipe Specification
#0155e
                   Old Hose
                                  New Hose
Manufacturer       Federal Hose Manuf. Co.
                                  Federal Hose Manuf. Co.
Diameter
4-1/2" I.D.
 4-1/2" I.D.
Material
Stainless Steel
  Stainless  Steel
Packing
Unknown
.  Stainless  Steel Wire
Part #
P.360S
  P360S
Description
Unlined interlocking medium



duty unlined flexible stainless



steel hose
  Unlined interlocking



  medium duty stainless




  steel  hose   with   plain



  tube  ends  and  stainless



  steel wire packing
                                 -12-

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          MN/fc. - FtLltE* &ROS. COW.
      B  MAEMCN flAN&E - ST. STEEL-
                                                                                                                               MOTON VEHICLE EMISSION  LAIOHATQf||Y
                                                                                                                                       2ft" PLYMOUTH ROAD
                                                                                                                                       AMH AKBOR. Ml. 4I10»

-------
 I
KJ
  375'
                                                                                                        TVIU
                                                                                                                                    WRT
                                                                                                                                     A   2(0* oix
                                                                                                                                        Ifr-GA - Soot. ST yrm
                                                                                                                                     I  ANNULAR camooATED
                                                                                                                                        FWiV-30  UNBtAlDCP
                                                                                                                                            '-i.ft  5.»7*-ao.
                                                                                                                         MOTOR VEHICLE EMISSION LABORATORY
                                                                                                                                2666 PLYMOUTH ROAD
                                                                                                                                ANN ARBOR. M|. 48106
                                                                                                                   COU^CTION
                                                                                                        NVWNMf

-------
                               INFO
                      •MLT
                         It •OA. ~ «om_ ST. sn»eu
                         Hurt. - MUUK MO. CoW>.
 SEPA
MOTOR VKHICLE EMISSION LABORATQftY
    .  J6B5 PLYMOUTH HOAQ
    '  AMN AflBOR. HI. 4i10»
TWUI
BWH1HCI


-------
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                                                                                              uteb AS /icc«ss
                                                                                            «AW 
-------
                    A «.*/ Cff
      3.OO" -
 &EPA
MOTOR VEHICLE (MISSION LABORATORY
      2505 PLYMOUTH ROAD
      ANN AHBOH. Ml. 48105
nru
                            - «P

-------
IS?
l_n
 I
              NOTE: Born GASKETS
                                 
-------
                                          IHFO.
                               PAW*
                                 A  wxwuss
                                    HMM.-
HWWCB
°*TI
TITU
             PSTAlC
                         |«c*U fULL

-------
/.  Ci/»AfP  mRXJNti TOLftiANCet
                                                                                                                           flMCT
                                                                                                                                CJUKJC
                                                                                      t>*re &f-O&-8b    I O»T «evisi.->«

-------
                                 Attachment 3
Implementation Plan - System Leak Check
    1.   Assemble a complete dyno exhaust collection hose  (all adapters).
    2.   Leak check with all adapters .connected1 and all outlet ports capped.
    Test schematic:
                                                     COLLCcriON
    The leak  check  procedure will consist of  pressurizing the assembly with a




shop  air  source  which  has a  rotometer  in  line.   Pressurize  the  exhaust




collection  hose to  2"HO  positive  pressure  (negative pressure  leakage will




only  be  additional  dilution  air).    The   approximate  flow   (measured  by  a




rotometer) needed to maintain 2"HO will then be defined as system  leakage.
    a.   New  exhaust  hose will  be leak  checked  before  installation  and  flow




         recorded.









    b.   Old  exhaust   collector   hose  will   be   leak  checked,   immediatelv



         following removal, and flow recorded.
                                         -28-

-------
VOLVO REPCA FE% VS TEST SITE(EXHAUST TYPE)
       FE%«[(CARB. BAL FE - METERED FE)/(METERED FE)]«100
                 HOT START BAG #1 VALUES
                  EXHAUST TYPE & TEST PHASE
                  +   FE% BAG * 1 OLD EXH.

                     OLD EXH. BAG *1 MEANS

                  x   FE% BAG * 1 NEW EXH.

                     NEW EXH. BAG #1 MEANS
                                                             I
                                                             K)
                                                             VO
                                                             I

-------
VOLVO REPCA FE% VS TEST SITE(EXHAUST TYPE)
       FE%=[(CARB. BAL. FE - METERED FE)/(METERED FE)]"100
                HOT START BAG #2 VALUES
                        EXHAUST TYPE & TEST PHASE

                       +  FE% lAfl » 2 OLD EXH.

                          OtDfXHtAO *2 MEANS

                       X  FE» IAO • 2 NEW CXH.

                          NEW EXH BA0 *2 MEANS

                                                            I
                                                            U)
                                                            o
                                                            I

-------
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          VOLVO REPCA FE% CHRONOLOGICALLY
           FE%=[(CARB. BAL FE - METERED FE)/(METERED FE)]*100
                        CVS21C, DYNOD001
          EXHAUST TYPE ft TEST PHASE
         A rt* iAa • i
    OLD IXH. iAO 01 MIAN •» 1.0»tl %
           OLD KKM. »AQ •! Mi AM - 2. §774 %
MAR   APR   MAY   JUN
                            JUL   AUG
                               1985
SEP   OCT  NOV   DEC

-------
LLJ
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          VOLVO REPCA FE% CHRONOLOGICALLY
           FE%=[(CARB. BAL FE - METERED FE)/(METERED FE)]«100
                       CVS22C, DYNOD002
                              EXHAUST TYPE & TEST PHASE
                             A Pi«iAQ» 1
OLD iXH. JAO »1 MIAN • ».»7«1 %
       MAR  APR  MAY   JUN   JUL   AUG   SEP   OCT  NOV   DEC
   -2-

-------
LU
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          VOLVO REPCA FE% CHRONOLOGICALLY
           FE%=[(CARB. BAL FE - METERED FE)/(METERED FE)]*100
                        CVS23C, DYNOD003
                                     EXHAUST TYPE & TEST PHASE
                                    A FI%IAQ»1
OLD IXM. JAO 01 MEAN • I.44«0 %
                                    D Fin • AO • 2  	 	 	

                                      OLD EXH. IAO «a MIAN - 5.4711
MAR   APR   MAY   JUN   JUL   AUG
                        1985
 SEP
                                            OCT
NOV
DEC
                                                                 CO
                                                                 I

-------
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          VOLVO REPCA FE% CHRONOLOGICALLY

           FE%=[(CARB. BAL. FE - METERED FE)/(METERED FE)]«100

                       CVS24C, DYNOD004
          EXHAUST TYPE & TEST PHASE

         A pi%i*a» i
OLD tXH. JAO 
-------
           VOLVO REPCA FE% CHRONOLOGICALLY
            FE%=[(CARB. BAL FE - METERED FE)/(METERED FE)]«100
                        CVS29C, DYNOD005
^  9
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          EXHAUST TYPE ft TEST PHASE
            OLD EXH. JAO «2_MEAN_; 4.2flM ft

              ejyj.
       MAR   APR   MAY  JUN   JUL   AUG
                               1985
                                       SEP
                                         OCT  NOV   DEC

-------
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          VOLVO REPCA FE% CHRONOLOGICALLY
           FE%=[(CARB. BAL FE - METERED FE)/(METERED FE)]«100
                        CVS25C, DYNOD006
    EXHAUST TYPE ft TEST PHASE

   A ft% iAQ • 1
            OLD IXH. JAO 01 MIAN - >.«eO« %
          a «% • AO • a

            OLD »XH
MAR  APR   MAY   JUN
                            JUL   AUG
                              1985
SEP   OCT  NOV   DEC
                                                          Co
                                                          o\
                                                          I

-------
                       Attachment 5
            VolTo RBPCA FEZ Dynes 1-6
FB% =C(Carb. Btl. FB-Metered FBy(Metered FE)>100
         March 1,1985 THRU December 31,1985
                HOT START LA-4'S
              Two Bag Weighted Values

              CV8/DYNO   OU     N«w    Shift

              21C/D001   +2.442  +1.682  -0.762
              22C/D002   +4.212  +1.562  -2.652
              23C/D003   +4.062  +0.562  -9.412
              24C/D004   +2.652  +1.482  -1.172
              29C/D005   +S.092  +2.312  -0.762
              25C/D006   +9.652  +1.132  -2.522
              Sis Dymo
              Ay«rtf«    +3.352  +1.462  -1.892
                           -37-

-------
t
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   PAIRED DATA MPG % DIFF  VS TEST  SITE(EXHAUST TYPE)
                MPG % DIFF-KMFR MPG-EPA MPG)/(EPA MPG)]«100
                              FTP VALUES
—  10
9
8
7-
e
6
4
                    +
                    •f
 EXHAUST TYPE & TEST TYPE
+ MPQ % DIFF ON FTPS OLD EXH.
^ OLD EXH. FTP MEAN % DIFF
X MPQ % DIFF ON FTPS NEW EXH.
  NEW EXH. FTP MEAN % DIFF


-------
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   PAIRED DATA MPG % DIFF  VS TEST  SITE(EXHAUST TYPE)
                MPG % DIFF«[(MFR MPG-EPA MPG)/(EPA MPG)]*100
           !                   HWY VALUES
   10
   9
   8
7-
6
 EXHAUST TYPE & TEST TYPE
+ MPG % DIFF ON HWYS OLD EXH.
  OLD EXH. HWY MEAN % DIFF
  MPG % DIFF ON HWYS NEW EXH.
  NEW EXH. HWY MEAN % DIFF
                                          °         °

-------
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        FTP  PAIRED DATA MPG % DIFF CHRONOLOGICALLY
                 MPG % DIFF=[(MFR MPG - EPA MPG)/(EPA MPG)]*100
                            CVS21C. DYNOD001
                       EXHAUST & TEST TYPE
                      A PTPMP8KOIPP
                             OLD iXH. FTP MIAN - -1.6616 %

                             NEW EXM. flf MEAN - -O.4221 %
                 APR   MAY  JUN   JUL   AUG   SEP   OCT  NOV   DEC
      MAR

-------
HWFET PAIRED DATA MPG % DIFF CHRONOLOGICALLY
          MPG % DIFF=[(MFR MPG - EPA MPG)/(EPA MPG)]*100
                    CVS21C, DYNOD001
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                      1985
SEP
                                      OCT   NOV   DEC

-------
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    FTP PAIRED DATA MPG  % DIFF CHRONOLOGICALLY
            MPG % DIFF=[(MFR MPG - EPA MPG)/(EPA MPG)]«100
                       CVS 22C, DYNO D002
                               EXHAUST & TEST TYPE
                              A FTPMfa%DIFF
OLD IXH. FTP MEAN - -I.OliO %
                                NEW IXH. FTP MEAN - O.lltl %
      MAR   APR   MAY  JUN   JUL   AUG
                              1986
      SEP
OCT
NOV
DEC

-------
  HWFET PAIRED DATA MPG % DIFF CHRONOLOGICALLY
            MPG % DIFF=[(MFR MPG - EPA MPG)/(EPA MPG)]*100
                       CVS 22C, DYNO D002
—  10
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                             1985
                                   SEP   OCT   NOV   DEC

-------
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            MPG % DIFF=[(MFR 'MPG - EPA MPG)/(EPA MPG)]«100

                       CVS29C,  DYNOD005
                               EXHAUST ft TEST TYPE

                              A PTPMPflttDIPP
                                OLD IXH. PTP M1AM - -1.2H1


                                HEW EXH. FTP MEAN - -0.2999 %
            APR   MAY   JUN   JUL   AUG   SEP   OCT   NOV  DEC
MAR

-------
Ol
I
       HWFET PAIRED DATA MPG % DIFF CHRONOLOGICALLY

                  MPG % DIFF=[(MFR MPG - EPA MPG)/(EPA MPG)]«100

                             CVS29C. DYNOD006
     —  10
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 EXHAUST ft TEST TYPE

D MWY MP« %J>irr	 	 	

  OLD EXM. MWY MIAN - 0.9*86 %
V
ll
ll
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            MAR  APR   MAY   JUN   JUL   AUG

                                    1985
                                       SEP   OCT   NOV  DEC

-------
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    FTP PAIRED DATA MPG % DIFF CHRONOLOGICALLY
            MPG % DIFF=[(MFR MPG - EPA MPG)/(EPA MPG)]»100
                       CVS25C,  DYNOD006
 EXHAUST ft TEST TYPE

A FTP MM tt DIM
        OLD IXM. FTP MEAN - 1.1147 %

        NEW EXH. FTP MEAN - 0.17IB tt
      MAR
      APR   MAY
JUN   JUL   AUG

       1986
SEP   OCT  NOV  DEC

-------
—i
i
       HWFET PAIRED DATA MPG % DIFF CHRONOLOGICALLY
                  MPG % DIFF=[(MFR MPG - EPA MPG)/(EPA MPG)]*100
                             CVS25C, DYNOD006
     CD
     O.
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                                          EXHAUST ft TEST TYPE

                                         a HWY Mpa *_DJFF	  	

                                           OLD IXH. HWY MiAM • O.««I7

                                               HJJ(Y
            MAR   APR  MAY   JUN
                            JUL   AUG
                              1985
SEP
OCT  NOV   DEC

-------
                       Attachment 7
         Paired Data Mean MPG % DIFF
                   MPG%DIFF =
[(MFR MPG - EPA MPG) / (EPA MPG)] »100
      March 1,1985 Thru December 31,1985
                   FTP                HWY

  CVa/DYMO   OU    Nsw    Shift   QU     N«w    Shift

  21C/D001   '1.66%  -0.43%  +1.24X  +0.60X  +U4X  +O.S4X
  22C/D003   -1.02S  +0.34X  +1.36X  -0.97Z  *l.iOX  *2.07Z
  29C/D003   -1.24X  -O.SOX  +0.94X  +0.40X  +1.41X  *1.022
  25C/D006   *1.11X  +0.1SX  -0.94X  +0.86X  +0.86X  *O.OOX


  Four Dyao
  Artrtf*    -O.TOX  -0.06X  +0.6SX  +0.22X  +1.13X  »0.91X
                           -48-

-------