EPA-AA-EOD-FSB-88/3

                           Technical Report
                 The Emco Fuel Tank Monitoring System

                           Systems Analysis
                                  By
                            B.  Scott Ruble
                   Mechanical Engineering Technician

                           December 28,  1988
                                NOTICE

Technical  Reports  do not  necessarily  represent   final  EPA  decisions  or
.positions.   They  are intended  to  present  technical  analysis  of  issues
using  data  which are currently  available.   The purpose  in  the release of
such reports  is  to  facilitate  the  exchange  of technical information and to
inform the  public of  technical developments  which  may form the basis for a
final EPA decision, position or regulatory action.

                        Facility Support Branch
                    Engineering Operations Division
                       Office  of Mobile Sources
                 U.  S. Environmental Protection Agency
                          2565 Plymouth Road
                         Ann Arbor, MI  48105

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                               Table of Contents

Objective	1
Summary	1-2
Background	3
Cross Section Fuel Tank Farm	4

Segment 1:    EFTMS and Dipstick Data Comparison

Conversion Table Comparison	5
Comparison of EFTMS and Dipstick Readings	5
Study Limitations	6
Recommendat ions	6
Conclusions	6

Segment 2:    Comparison of EFTMS Accuracy to
              Manufacturer's Specifications

Discussion of Manufacturer's Accuracy Specifications	7
Discussion of Actual EFTMS Volume Measuring Accuracy	7
Comparison of Accuracies:  Actual vs. Manufacturer	8
Study Limitations	8
Recommendations	9
Conclusions	9

Segment 3:    Information Stored in the Tank Level Monitor

Information Attainable from the Tank Level Monitor	10
Data Stored in the Tank Level Monitor	10
Study Limitations	10
Recommendations	11
Conclusions	11

Overall Report

Recommendations	12
Conclusions	12
Information Stored in Tank Level Monitor	13

Appendices

A   (Fiberglas* Conversion Table)	14
B   (EFTMS Conversion Table)	16
C   (Conversion Table Graphs)	17
D   (Conversion Tables Gallons Difference Graph)	18
E   (Conversion Tables Percent Difference)	19
F   (Comparison of Emco and Dipstick Readings)	21
G   (Emco and Dipstick Percent Difference)	29
H   (Emco and Dipstick Full Scale Percent Difference)	30
I   (Emco and Dipstick Gallons Difference)	31
J   (Manufacturer' s EFTMS Accuracy)	32
K   (Actual EFTMS Volume Measuring Data)	35
L   (Stored Information in Tank Level Monitor)	39

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                                                                    -1-

Objective

A  system  verification was  performed on  the  Emco Fuel  Tank  Monitoring System
(EFTMS).  Three  aspects  of the Emco system were  investigated.   The purpose of
this report  is to present  the findings of the  investigation which dealt with
the following:

    Segment 1)     Compare  the fuel level  and  volume measurement  data of the
                   new  Emco   system  to  related  data  of  the  old  dipstick
                   measurement method.

    Segment 2)     Check the  volume measuring accuracy  of  the  Eroco system and
                   compare  it  to that specified by the manufacturer.

    Segment 3)     Document  the existing information  that  is  stored  in the
                   Tank Level Monitor.
Summary
                                   Segment  1
                      EFTMS and Dipstick Data Comparison
    The fuel level measurements collected  electronically  by the Emco Fuel Tank
    Monitoring System (EFTMS) were very  similar  to those  collected manually by
    the  dipstick method.   Correspondingly,  the conversion  table  graphs  for
    both methods were  almost  identical.   As can be  seen  by the difference and
    percent difference  plots  of the  conversion  tables in  appendices  D and E,
    there   is  minimal   scatter.    On  the   average,   however,   the  dipstick
    measurements of  fuel  level  were  slightly  higher  than the  EFTMS's.   For
    fuel storage tanks  one  through eight,  the  average difference between EFTMS
    and dipstick fuel  level measurements was 1.56 inches.   In terms of volume
    (gallons),   the   largest percent  difference  between  the  two  measurement
    methods, expressed  as  a percent  of  full scale capacity,  was  3.6% and the
    lowest  was  .87%.    For  a given tank,  however,  the  offset  was  quite
    consistent.  Hence  the  data is  acceptable  for our use  in monitoring tank
    fuel levels.

                                   Segment  2
                  Check of  EFTMS Accuracy  and Comparison  to
                         Manufacturer's Specifications

    The  actual volume  measuring  accuracy  was  checked  and  compared to  the
    manufacturer's  claimed  volumetric accuracy.   For purposes  of  comparison,
    the accuracy claimed by the  manufacturer,   which is  expressed  in inches,
    was converted  into  units  of   gallons.   The manufacturer's  specifications
    claim  accuracies   of   approximately   +0.53  to   +_1.700  gallons  of  fuel
    depending on the level of  fuel  in the  tank.  These  volumetric accuracies
    represent +.01 inches of fuel  at  specific ranges  of the storage tank.  The
    EFTMS displayed  a  perfect  accuracy for storage tanks  1, 2,  4 and  7 and an
    accuracy of  +_1  gallon  in tanks 3,  5, 6  and  8.   Overall,   the  volume
    measuring accuracy  of  the  EPA's  EFTMS  meets or exceeds that guaranteed by
    the manufacturer.

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                                                                 -2-
                               Segment  3
             Information Stored in the Tank Level Monitor

Via  the  front  panel  of  the  Tank Level  Monitor most  of  the  information
programmed  into  the  EFTMS  was  obtained.   A  complete   listing  of  this
information  is  included  in  appendix L.    Further  information such  as  the
conversion table  can  be obtained by interfacing a computer  with  the Tank
Level Monitor.  However,  due  to the complexity  of  this  operation  and lack
of  equipment,   an  interface was  not  attempted.  If  more information  is
desired or an  alteration to the factory programmed  information  is needed,
the company which services the EFTMS should be contacted for assistance.

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                                                                     -3-

Background

This study involves  fuel  storage  tanks  one  through eight which contain various
fuels used in  vehicle testing.  These  storage  tanks  have a capacity of 10,000
gallons  and  have  a  diameter  of  92 inches.  With their cylindrical  body  and
spherical ends,  the  storage  tanks  resemble the  shape  of a cigar.   The tanks
are located underground at the rear of the EPA.

The  old  method   of   determining  storage tank  fuel  volume  involved using  a
dipstick.  Resembling a long  wooden pole  marked off in increments of 1/4",  the
dipstick  was  used  to  measure  the  fuel  depth   of  the  storage tanks.   The
measured  inches of fuel  could then be  converted  into gallons  via a conversion
table  supplied by  the   tank manufacturer,  Owens/Corning.   A  copy of  this
conversion table  for  the  Fiberglas* fuel  storage  tanks  is supplied in appendix
A.

Due  to  the  technique involved  in  dipstick  fuel  measurements,  some inherent
problems existed.   These problems consisted of the following:

         1.    When  taking  measurements,   the  fuel  level   line   left   on  the
              dipstick was difficult to detect.

         2.    The dipstick could not be used during wet weather.

         3.    The dipstick had a low sensitivity to small volume changes.

         4.    In  cold weather,  the  fuel level  line would not  evaporate off of
              the stick which made future stick readings difficult.

To  improve  upon  the old method of fuel  measurement,   the  EPA  installed  an
EFTMS.    The  new  measurement  system,  manufactured by  Emco Wheaton,  utilizes
tank  probes  to   sense  both  fuel  and  water  levels.   These  probes  generate
electrical  signals  which are  picked  up  by  the  Tank  Level Monitor  mounted
inside  the EPA.   For purposes  of  converting inches of  fuel  into gallons,  the
EFTMS  also  has its  own  conversion table  which   is  programmed  into  the  Tank
Level Monitor.   A copy of the downloaded  EFTMS  conversion table is included in
appendix B.   The  EFTMS currently monitors storage  tanks  one through eight.   As
depicted  in  the  following picture  (figure  1),  the EFTMS consists of the  Emco
tank probes,  float sensing mechanisms, Tank Level Monitor, and assorted wiring.

*Registered TM - Owens Corning Fiberglas Corporation

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                                                                             -4-
                                        Fuel Tank Farm
                               (cross  section  of  two  fuel  tanks)
Floater Sensing Mechanisms
                                                  Tank Level Monitor (wall unit mounted inside EPA
                                                            Emco Tank Probe
                                                            Fuel Storage Tank  (cross  section)
                                                            Fuel
water condensation
                                           Figure 1.
                 See the operating and installation manuals for additional details.

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                                                                     -5-

                                   Segment 1
                      EFTMS and Dipstick Data Comparison


Conversion Table Comparison

Initially  the conversion  tables  of  the  EFTMS and  the  dipstick  method  were
compared.   These  conversion  tables  facilitate  the  changing  of  fuel  depth
(inches)  into  fuel volume  (gallons).   For  the  dipstick method,  the Fiberglas*
conversion table  (model  C-3) included in  appendix  A was  utilized.  As for the
EFTMS,  the  downloaded conversion  table  from the Tank Level  Monitor was used.
The  EFTMS conversion  table,  presented  in appendix  B  was supplied  by Warren
Braun,  a manufacturer's  representative.   For  both  of  the  conversion tables
volume  vs.  depth  was plotted to  establish a  visual correlation.  As  can be
seen  from  these  graphs (appendix C),  the  curves  for the  conversion tables are
nearly  identical.   The  difference   and  percent  difference  graphs  of  these
conversion  tables  further support  their  similarity.   Both  graphs  displayed
minimal scatter and are included in appendices D and E respectively.

Comparison'of'EFTMS'and'Dipstick' Readings

To  check  for any discrepancies  in  EFTMS  or dipstick  measurements,  their
readings  of  fuel  level  were plotted  over a three month period.   These  fuel
level measurements were collected  by the  chemistry lab  prior  to this study.
However,  please  note  that these  measurements  obtained by  the EFTMS  and the
dipstick  method  were not  performed  at  the exact   same time.   A  time span of
approximately  30  minutes  separated  the  measurements taken  by  the EFTMS  and
dipstick method.   Therefore  any  fuel  removed from  the tanks  after the dipstick
reading was  taken and prior  to  the EFTMS  reading  would bias  the  data.  Based
on  this,   large  discrepancies  between  specific  dipstick  readings and  EFTMS
measurements  could be explained.  However  large discrepancies  between the two
methods  over  a  long  period  of  time may  indicate  a  significant  difference
between the two measurements systems.

Both  the  EFTMS   and  the  dipstick method  use the inch  as  its base  unit.
Therefore, disregarding potential  bias effects  due  to unexpected fuel removal,
any  volume  discrepancies  between the  two  methods is  directly related  to
measuring fuel  levels differently.  Hence  to  save   time,  the  large fuel level
data set which was collected in inches was  not converted into units of gallons.

As can  be seen by  the comparison  graphs included  in appendix  F,  the dipstick
fuel level measurements are  generally higher for most storage tanks than those
of the  EFTMS.   The pitch  of  the storage  tanks  may be the  primary reason for
this  discrepancy.   Due to  the physical  parameters of  the storage  tanks,  all
dipstick  readings  can only be taken  from  the  South end of the  tanks,  but the
EFTMS sensing  probes  were  installed  at the  North end of  the  tanks.  Any pitch
in the  tanks  could cause  a  variation in the fuel  levels  determined  by either
method.    The  EFTMS  does  have  the  capability  to  correct   for  tank  pitch.
However because  the EPA does  not precisely know  the tank pitches,  all pitch
correction factors for the  EFTMS have  been set   to zero.   Though the  EFTMS
seems more  advanced  than  its  counterpart,  it  is  important  to  note  that  this
report does not compare the accuracy of the two methods.


*Registered TM - Owens Corning Fiberglas Corporation

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                                                                     -6-

To  obtain  a numerical  assessment of  the  difference between  the  two methods,
the percent  difference  and percent difference full  scale  were plotted for the
entire  fuel  level data  set.   These  graphs are included in  appendices  G and H
respectively.   In  addition,   the average  difference  between  the EFTMS  and
dipstick fuel level readings were calculated for all tanks.

The following is a summary of the results.  All values are in units of inches.

Tank 1   Tank 2    Tank  3    Tank 4    Tank'5    Tank'6    Tank"7    Tank 8
-1.29    -.01      -1.91     -1.80     -.91      -2.80     -1.60     -2.21

Average of all Differences for all Tanks: -1.56

To  establish a volumetric  comparison,  the  difference  in gallons  between the
two methods  was  calculated.   These results are displayed  in appendix I.  Only
the most  extreme  volume differences were  considered for  these  calculations.
Overall, the lowest  full scale percent difference was  .87%  for tank 5 and the
highest was  3.60% for tank 6.


Study Limitations

Only a  portion of each  storage  tank's  total volume could be  examined  at this
time.    Because  the graph  of  Tank Volume  vs.  Inches represents a  third order
polynomial,  discrepancies between  the  two measurement  systems  may be  more
pronounced at  different  portions of  a  tank.  Also  the only  data  available to
study the difference between  the  dipstick  method  and the  EFTMS could be biased
due to different measurement times.


Recommendations

Only  3  months  of  data  was  available  for this  study.   A  larger data  set
collected over  a  longer period  of time  is needed  to compare  the measurement
methods over the full range  of  tank  volumes.   Also action  should  be  taken to
ensure that  the  two measurements  from each of  the two methods are taken at the
exact same time.

Conclusions

The  conversion  tables   for   the   two methods  were nearly  identical.   Data
collected by the EFTMS  and  the  dipstick  method  were very  similar.   However,
the dipstick data readings were on the average higher than those of the EFTMS.

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                                                                     -7-

                                   Segment 2
                        Comparison of EFTMS Accuracy to
                         Manufacturer's Specifications


Discussion of Manufacturer's Accuracy Specifications

For  the  purposes of the EPA,  the  manufacturer  of the EFTMS did not report the
accuracy  of  the  EFTMS  in  terms  that  were convenient  for a  volume  accuracy
assessment.  The  manufacturer, Emco  Wheaton,  specified that  the float sensing
mechanisms,  shown in  figure  1,  were  accurate  to +_.01" of  fuel.   However for
comparison purposes,   a  manufacturer's volume  measuring  accuracy  in  units of
gallons  was  needed.   Based on the manufacturer's  reported  float accuracy, the
EFTMS's  corresponding  accuracy for volume measurement was derived.

In  the  process  of  deriving the EFTMS  volume  measuring accuracy,  a number of
different  factors were assessed.  As a result  of the cylindrical shape of the
storage  tanks,  the  volume measuring accuracy  should vary  with respect to the
fuel  level.  This variable  volume  accuracy is  a result of the EFTMS using  fuel
inches as  its base  measurement  which  the machine then converts  into gallons
via  a conversion table.  The  conversion  table, which  is  included in appendix
B,  produced  a  third  order  polynomial when  gallons  vs.  inches  was  plotted.
Hence, volume  inaccuracies  should  be  more enhanced  at  the midpoint  of  this
curve (appendix  C)  than  at  the beginning  or end of the curve.   In other words,
the  volume measuring  accuracy of the  EFTMS  should  be  least  accurate  when a
storage  tank  is half  full.   To  support this  statement,  the  EFTMS  volume
measuring  accuracy  for nine  different  tank volumes was calculated with respect
to  the  floater's accuracy of  +_.01".  The results of  all  the calculations are
included  in  appendix  J.   The  greatest  volume  measuring  accuracy was  ^53
gallons  for  the  range  0-10.5 inches of fuel and  the  lowest accuracy was +1.70
gallons  for  the  range  50.5-60.5  inches of  fuel is approximately the middle of
a typical  10,000 gallon  storage tank.

Discussion' of Actual' EFTMS "Measuring Accuracy

To  obtain  data on  the actual  volume measuring accuracy  of the EFTMS,  a  fuel
measurement  study  was  conducted  on  all  eight  storage  tanks.   With  a   five
gallon container  certified  by the National Bureau  of  Standards, 20 gallons of
fuel  was removed in  five gallon  increments  from  seven  of the  eight  storage
tanks.  After each  five  gallon extraction,  the  volume change registered by the
EFTMS was  recorded.  Tank  number 6 is  a dump tank and doesn't have any readily
accessible extraction  points.  Therefore,  on tank number  6,  20 gallons of  fuel
was  dumped into it in five gallon  increments.   As  with the  other  tanks, the
same  data  collection procedure  was  followed  on  tank  6.   All of  the  data and
statistics which were  collected  are  presented  in  appendix  K.  Overall for  a 20
gallon fuel  sample,  the EFTMS displayed  a perfect accuracy  for storage 1, 2,
4, and 7.  For  storage tanks  3,  5, 6,  and 8 the EFTMS displayed an accuracy of
+1 gallon.  However, it  should be  noted that  the  Tank Level Monitor only has a
resolution of 1 gallon.

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                                                                     -8-

Comparison of"Accuracies: Actual vs. Manufacturer

The  manufacturer  indicated that the  EFTMS is accurate  to  +.01" of fuel which
translates  into  a  volume  accuracy  ranging  from  +_. 531  gallons  to  +1.70
gallons.   This  study  suggests  that  the  EPA's  particular   Emco  equipment
generally meets the sensitivity specified by the manufacturer.

The  following  data  are  the  EFTMS  derived  manufacturer  volume  measuring
accuracies  for  each  tank  with  respect  to  individual  tank fuel  volumes
(appendix  J).   All units  are in  gallons,  also these  stated  values represent
+0.01" of fuel at the tank fuel level when the measurements were taken.

Tank 1   Tank'2    Tank"3    Tank'4    Tank'5    Tank'6    Tank'7    Tank 8
+_1.37    +_1.19     1-949     +_.949     ±-949     +1.22     _+1.37    + 1.37

The  following  are  the  EFTMS  deviations  from  true  volumes  for each  tank
(appendix K).  All units are in gallons.

Tank"1   Tank 2    Tank 3    Tank-4    Tank 5    Tank 6    Tank  7    Tank-8
+0.00    +p.OO     -1.00     +_0.00     -1.00     +1.00     +0.00    +1.00

Overall,  most  of   the  deviations  are  lower  than  the derived  manufacturer
accuracies for each individual tank.   Only tanks  3 and  5 have EFTMS deviations
which exceed their respective derived manufacturer accuracies.

Both  tanks  3 and  5  showed a  deviation  of  -1  gallon  which is above  the
manufacturer's  accuracy  specification  of  +_.949 gallons.   However, this  only
represents a  difference  of  .051 gallons.   A -1 gallon error for  a 20 gallon
sample only represents a 5%  error.   Relative  to the entire storage tank volume
of  10,00 gallons,  a -1  gallon error signifies  a   .01% error.  Also,  it  is
important to note that the Tank  Level Monitor is  only capable of displaying or
printing gallon values which are whole numbers.   All fractions of gallons are
either  rounded  up  or  down to the nearest whole  number integer.   Hence,  the
volume  measurements  of  tanks  3 and  5 may  have  been  below  the  +_. 949 gallon
specification, but  upon  displaying  their  measurements  the Tank Level  Monitor
rounded  them  up.   In  addition,  the  specification  of j+,949 gallons is only a
derived  approximation  of  the  EFTMS  volume  measuring  accuracy for a  certain
region of the storage tank.   In  essence,  because  the deviations in tanks 3 and
5  are   not   significant,  a   serious  compliance   problem  with  manufacturer
specifications does not exist.

Study Limitations

The limitations of this study are as follows:

    1.    The entire  range  of  each fuel  tank volume could not  be tested because
    of  fuel usage  limitations.   Only  readings  of  the  most  current volume for
    each tank could be assessed.

    2.    This  study  does  not   address  the   issue   of  absolute  fuel  volume
    measurement.   It  only evaluates  the  accuracy  with which  the EFTMS  can
    detect volume change.  No conclusion  from  this study can be made about the
    absolute volume accuracy of the EFTMS.

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                                                                     —Q—

Recommendat ions

In  response  to  study  limitation  number  1,  it  is  recommend  that a  future
project  be  instituted  to  assess a  greater  range of  volume changes.   Such a
study  could  be performed at  the  next  refilling of the storage  tanks.   As for
study  limitation  number 2,  no feasible ideas  have  been developed  to  address
that issue.

Conclusions

Except  for  a  few very minor  irregularities,  the Emco  Fuel Tank  Monitoring
System  does  meet  the  manufacturer's   specifications.   In  fact,  the  EFTMS
exceeds  many  of  the  volume  measuring  accuracies which  were calculated  from
data reported by the manufacturer.

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                                                                    -10-
                                   Segment 3
                 Information Stored in the Tank Level Monitor
Information Attainable from the Tank Level Monitor

All  pertinent  information about  the fuel tank  farm can be  obtained  from the
front  panel  of the Tank  Level Monitor which  is mounted inside  the  EPA.   The
print mode and the  display mode  enable an operator to access different sets of
data  on the  storage  tanks.   The following  is  a  listing  of  the  information
which can be obtained from the different modes.

Print Mode:

    Date and Time
    Shift Report
    Station Header
    Inventory Report
    Alarm Pending
    Alarm History
    Tank Parameters

Display Mode:

    Fuel Level and Temperature
    Fuel in Temperature Compensated Gallons
    Fuel and Water Level in Inches
    Ullage
    Date and Time
    Automatic Report Print Times
    Maximum Tank Volume
    Calibration Value
    Fuel Type

For  information  on  how to  actually  access  this  information  from the  front
panel  of  the  Tank  Level Monitor  please  refer  to the manual,  "Tank  Level
Monitor Operating Instructions".


Data Stored in the Tank Level'Monitor

For purposes of  documentation,  most  of the data which  is currently programmed
into the Tank  Level Monitor  was recorded.  All  collected data  can  be accessed
via the  front  panel of the Tank Level Monitor.   This information is  listed in
appendix L.  Further  information  such as the  conversion  table  can  be  obtained
if a computer  is  interfaced  with the Tank Level Monitor.  However, due  to the
complexity  of  this  operation  and   lack  of  equipment,   an  interface  was  not
attempted.    If more information  is  desired or  an alteration to the  existing
factory programmed  information is needed, the  company which services  the EFTMS
should be contacted for assistance.

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                                                                    -11-

Study Limitations

More  information  is stored  in the Tank  Level  Monitor than presented  in this
report.   However,  this  information can  only  be  obtained  by  interfacing  the
Tank Level Monitor with another computer.


Recommendations

To insure the  integrity  of  the EFTMS,  the factory preset access code should be
changed.  Via  the Tank  Level Monitor,  the  access code  allows  individuals to
set  various  important  tank parameters  such  as  the  pitch  correction  factor,
calibration  value,  and  the product code.   If  an individual  accidentally or
intentionally  used  the  access  code  which  is  mentioned in  the  "Tank  Level
Monitor   Operating   Instructions",  he   could   change   very   important   tank
parameters and consequently cause future  invalid tank measurements.


Conclusions

All data  accessible  from the  front panel of  the Tank Level Monitor is included
in appendix L.

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                                                                    -12-

                                OVERALL REPORT
Recommendations
         1.   To allow  a  greater range  of  tank volumes to  be  compared, EFTMS
         and  dipstick  measurements  should be  collected over a  period of time
         longer  than  three months.   Also measurements  by the  EFTMS  and dip-
         stick  should be taken at the same time.

         2.   To determine the measurement accuracy  of  greater volume changes,
         tank volume  measurements should be  taken with the  EFTMS  at the next
         tank refilling.

         3.   To safeguard  against accidents or potential  foul  play, the EFTMS
         factory preset access code should be changed.

         4.   The EFTMS  performance  is  adequate  for the  EPA's needs  and   it
         should  be  approved  as  our  primary   underground  fuel  level  sensing
         device.
Conclusions
                                   Segment 1
                      EFTMS and Dipstick Data Comparison

The  volume  measurements  collected  electronically  by  the  EFTMS  were  very
similar  to  those collected manually  by  the dipstick method.   On the average,
however, the dipstick measurements  of fuel  level were slightly higher than the
EFTMS1s.  The  conversion  tables  for both  methods  were  almost  identical.   In
terms  of  volume(gallons),  the   largest  percent  difference  between the  two
measurement methods relative  to  the entire  tank volume was 3.6% and the lowest
was .87%.  These offsets  are quite consistent for any given tank.


                                   Segment 2
                        Comparison of EFTMS  Accuracy to
                         Manufacturer's Specifications

Overall, the volume  measuring accuracy of  the  EPA's  EFTMS is better than that
guaranteed by  the  manufacturer.   Relative  to manufacturer specifications,  the
greatest accuracy  was  ^.53 gallons  of fuel and  the  lowest  was +^1.70 gallons.
These  accuracies  are   based  on  the  EFTMS's  sensitivity  to  different  fuel
levels.  With  respect  to  the  system's actual  accuracy,  the  EFTMS displayed a
perfect  accuracy for storage  tanks  1, 2,  4, and 7 and an accuracy of +1 gallon
in  tanks 3,  5,  6,  and  8.   However,  it  should be noted that the  Tank Level
Monitor only has a resolution of  1 gallon.

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                                                                    -13-
                                   Segment  3
                 Information Stored in the Tank Level Monitor
Via the front panel of  the  Tank  Level  Sensor,  which is mounted inside the EPA,
most of  the information  programmed  into the  EFTMS was obtained.   A complete
listing of this information is included in appendix L.
1093e

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                                              Appendix A
                                                           -14-
.1 OWENS COBNING

FIBERGLAS
Fiberglas* Tanks
for Fuel Storage

Calibration Chart
Model C-3 10,000 Gallon Tanks
Model C-3 10,000 Gallon Tanks/Tank Size and Capacity in Gallons
Calibrations for Level Tanks
    Actual Capacity 9520 Gallons
Dipstick
78"
V4"
3V
Vj"
5/8"
Vt"
'.V
1"
1 78"
1 V4"
1 %"
1 V2"
1 Va"
1 3/4"
1 %"
2"
2'/8"
2V."
2%"
2 'A"
25/a"
23/4"
2%"
3"
3Va"
3'/4"
33/8"
3'A"
35/a"
33/4"
3%"
4"
4Vs"
4'/4"
43/a"
4 'A"
45/a"
43/4"
4%"
5"
5Va"
5'/4"
53/a"
5'/2"
55/a"
53/4"
5%"
6"
6Va"
6'/4"
63/8"
Gallons
1
1
2
3
4
5
6
8
10
12
15
18
21
25
28
32
• 36
40
44
48"
53
57
62'
^83fe»
72:
77"
82 -
"j-v QQ^-
t^j** *
93.-:
93-v:
104*?
~ne*
-.iteM
••M22JZ
•!^28^
••":T3ff*
:140T:
•M.4^9
•1523?
— 159*=-
16ft>
172:'.
179
••"180"
193
200
208
• 215""
222.
230.
237"
Dipstick
6'/2"
6V8"
63/4"
6%"
7"
77s"
7'/4"
73/a"
7 'A"
75/8"
73/4"
7%"
8"
8'/8"
8'/4"
83/a"
8'A"
85/s"
83/4"
8%"
9"
9'/8"
9'/4"
93/8"
9'/2"
95/a"
' 93/4"
9%"
10"
10%"
10 '/4"
10%"
10'A"
10%"
1 03/4"
10%"
11"
1 1 %"
1 1 "A"
1 1 3/a"
1 1 V2"
115/a"
1 1 3/4"
1 1 %"
12"
1 2'/8"
1 2'/4"
1 23/8"
12'/2"
1 2V8"
1 23/4"
Gallons
245
253
260
268
276
284
292
30C
308
317
325
333
342
351
359
368
377
386
395
404
•.-4.13.,,.
422
431
441
--450-
459
469
478
*488~
498
* 508*"
518
rt^gjJBor
-•rSSSit
548?"
-558£
«*>&»'.
578%
588.
599"
•609^
619
630
640
<6S1-
662
672
683
694*
705
716
Dipstick
12%"
13"
13Va"
1 3'/4"
1 33/a"
1 3'/2"
1 35/8"
1 33/4"
1 3?/8"
14"
14Va"
14 V4"
143/e"
U7z"
1 45/a"
1 43/4"
14%"
15"
I57a"
15'/4"
1 53/a"
1572"
1 5V8"
1 53/4"
1 5%"
16"
1 6Va"
1 674"
1 63/8"
1 6'A"
1 65/B"
1 63/4"
1 67/s"
17"
17Va"
1 7'/4"
1 73/a"
1 7'/2"
1 7V8"
1 73/4"
1 77/a"
18"
1 8Va"
1 874"
183/a"
1 8'/2"
18V8"
1 83/4"
18%"
19"
1 97e"
Gallons
727
738
749
760
771
783
794
805
817
828
839
851
862
874
886
897
909
921
933
945
957
-969e»
98tv
994.'
1006-;?
>»tt*aK.
103Q--
1042,":
1055:t
.AtOSPK*
1^9*'
1092g«
tto«^
•^^WfflS!
1.T30K
1142^5:
1155fe<
>-*$^6ft*.
tier.?/
1194
1207-
1220^
1233
1246
1259
1272
1285
1298
1311
1324
1337
Dipstick
1 974"
1 93/8"
1 9V2"
1 9Vs"
1 93/4"
1 97/a"
20"
20 7a"
2074"
203/8"
20V2"
20%"
203/4"
20%"
21"
21Va"
2T/4"
213/8"
2172"
215/8"
213/4"
21%"
22"
22Va"
22'A"
223/8"
22'/2"
225/s"
223/4"
22%"
23"
23Va"
2374"
233/a"
23'/z"
235/8"
233/4"
23%"
24"
247s"
2474"
243/8"
24'/2"
245/8"
243/4"
24%"
25"
25Vs"
25'A"
253/s"
25'A"
Gallons
1351
1364
1378
1391
1405
1418
1432
1446
1459
1473
1486
1500
1514
1527
1541
1555
1569
1583
159*.
161t
1625
1639
>i«6a,;
1667,
168t!-x
1695K
-wia*
1724v^
1738-
1753&

T78^V
T?98^
18t«3
-^ftm
1840*
1855fe(
1869W
'Jt88*W
1899-:
191S;::
1928-?
194*
1958
1972
1987
2002**
20T7
2032
2047
2062*"
Dipstick
2 55/a"
253/4"
25%"
26"
267a"
2674"
263/8"
2672"
265/e"
263/4"
26%"
27"
27 W
27 W
273/a"
27 W
275/8"
273/4"
27%"
28"
28'/8"
28'A"
283/8"
28V2"
285/8"
283A"
28%"
29"
29'/a"
2974"
293/a"
29'/z"
295/a"
293/4"
29%"
30"
30'/8"
30'/4"
303/8"
30 72"
305/8"
303/4"
30%"
31"
317a"
31 'A"
313/a"
31'/2"
315/a"
313/4"
31%"
Gallons
2077
2092
2107
2122
2137
2152
2167
2182
2197
2213
2228
2243
2258
2274
2289
2304
2320
2335
2350
236&.
2382
2397.
2413
242ft*.
2444S-
2460'A
2475-
=*»»»»*
2507: •
2522
2538/3
•265*
2S7Qp
258**;
260^
•*****£
2833^
2649^
2685i~
^288*56
2697.^
2713';
2729V.
2746"
2761
2777 .
2793:
2809**
-2826X
2842
2858 1
Dipstick
32"
32Vs"
32'/4"
323/e"
3272"
32s/e"
323/4"
32%"
33"
33Va"
33'/4"
333/a"
3372"
335/8"
333/4"
33%"
34"
34 7a"
3474"
34W
34'/i"
345/e"
343/4"
34%"
35"
35Va"
3574"
353/8"
35'/2"
355/e"
353/4"
35%"
36"
3678"
36'A"
363A"
36'A"
365/b"
36%"
36%"
37"
37%"
37'/4"
373/8"
, 37V2"
' 375/8"
373/4"
37%"
38"
38%"
38'A"
Gallons
2874
2890
2906
2923
2939
2955
2971
2988
3004
3020
3037
3053
3069
3086
3102
3119
3135...
3151
3168
3184-.A
-320^
3217.-
3234=*
325 1*J
32«l*i
3283S
3300. rv3
331 &«
Dipstick
383/8"
38'A"
385/8"
383/4"
38%"
39"
39%"
39'A"
393/a"
39'A"
395/a"
393/4"
39%"
40"
407s"
4074"
403/a"
40'A"
405/8"
4Q3/4"
40%"
41"
41'/a"
4174"
413/8"
41 "A"
415/8"
413/4"
--aaaasd 41%"
3349*3 42"
336tt'0jj 42%"
3382^] 42'/4"
**&m | 42%"
34tQH 42'A"
3*3231 425/s"
344»d 423/4"
•^9468« 42%"

3493*1
351 0^
-3533**
35503>
3567V-
3584-'
360O*
3617
3634:ci
3651""-
^668^
3685s
3702*-
43"
43%"
43'A"
433/a"
43'A"
435/a"
433/4"
43%"
44"
44 %"
44 74"
443/8"
44 'A"
445/a"
Gallons
3719
3736-
3752
3769
3786
3803
3820
3837
3854
3870
3887
3904
3921
3938
3955
3972
3989
4006-;
4023
4040 ;
4057'
•-4014M
4091"
4108'^
41253
"**nr*
416tt;
4t77Si
4194^

422fife
4243,*;

^•"^^^^B
4289^1
^43l«i
433IIJ
4365?
-------
                                                                      -15-
Model C-310,000 Gallon Tanks/Tank Size and Capacity in Gallons
Calibrations for Level Tanks
Actual Capacity 9520 Gallons
Dipstick
44%"
44%"
45"
45Va"
45'/4"
45%"
45'A"
45Vs"
453/4"
45%"
46"
46%"
46'A"
463/8"
46V2"
46V8"
463A"
46%"
47"
47Va"
47'/4"
47%"
47'/2"
475/s"
473/4"
47%"
48"
48Va"
48'/4"
48%"
48'A"
48V8"
483A"
48%"
49"
49Vs"
49'/4"
49%"
49'A"
495/a"
49%"
49%"
50"
SOVa"
50V4"
503/8"
50 'A"
505/8"
503/4"
50%"
51"
51Va"
51V4"
513/a"
51'/2"
Gallons
4588
4605
4622
4639
4656
4674
4691
4708
4725
4743
4760
4777
4795
4812
4829
4846
4864
4881
4898
4915
4932
4949
4967
4984
5001
5018
5035-*
5052
5069
5086
5103 w
5121
5138
5155
5172*
5189
5206?
5223..
•t£0ftte
525ff^
5275\
5292?:
•^ssw*1
5326«
5343-;
5360 v
5377"*
5394,
5411
5428
5445-
5462
5479
5496
551 3*
Dipstick
515/a"
51%"
51%"
52"
52Vs"
52V4"
523/8"
52V2"
525/B"
52%"
52%"
53"
53Va"
53'/4"
533/8"
53'/2"
535/a"
533/4"
53%"
54"
54 Va"
54 V>"
54%"
54 'A"
545/s"
54V4"
54 %"
55"
55'/8"
55'A"
55%"
55'A"
555/B"
55%"
55%"
56"
56Va"
56'/4"
56%"
56'A"
56%"
56%"
56%"
57"
57'/8"
57'A"
57%"
57V2"
57%"
57V4"
57%"
58"
58 Va"
58'/4"
58%"
Gallons
5530
5547
5564
5581
5598
5615
5632
5649
5666
5683
5700
5717
5734
5751
5768
5785
5801
5818
5835
5852
5869
5886
5903
5920
5937
5953
5970
5987
6004
6020
6037
605**^
6070
6087
6103
6t20*|
6137-
6153,-
617Q..
•"HW8?**1
6203-
6220-
6236
>>«853-;
6270
6286
6303
63»9*-<
6336
6352
6369
6385.
6401
6418
6434
Dipstick
58'/2"
585/8"
58%"
58%"
59"
59V8"
59V4"
593/e"
59V2"
595/e"
593/4"
59%"
60"
60Va"
60 V4"
603/8"
60V2"
605/a"
603A"
60%"
61"
61 Ms"
61'/4"
613/8"
61VS"
615/8"
613/4"
61%"
62"
62Va"
62 W
623/8"
62'A"
625/8"
623A"
62%"
63"
63Vs"
63V4"
63%"
63V2"
635/8"
63%"
63%"
64"
64 Va"
64 'A"
64%"
64 '/2"
645/8"
643/4"
64%"
65"
65Va"
65'A"
Gallons
6451
6467
6483
6500
6516
6532
6549
6565
6581
6597
6614
6630
6646
6662
6678
6695
6711
6727
6743
6759
6775
6791
6807
6823
6839
6855
6870
6886
6900*
6918
693*-
694ft?
-'.daOJGEta
- U9mr^w
6981^:
6997
7012,
s»w«*i
7044?-
7059:;:;
70755*"
.?Z09fefc
7106:.
7122r-
7137"
•-•*!«»*
7168.
7184
7199
72fS*
7230
7245
7261
7276^
7291
7307
Dipstick
653/8"
65 "
75'/4"
75%"
75V2"
755/8"
75%"
75%"
76"
76%"
76'/4"
76%"
76V2"
765/8"
76%"
76%"
77"
77%"
77'A"
77%"
77V2"
775/a"
77%"
77%"
78"
78%"
78'A"
78%"
78'/2"
785/a"
78%"
78%"
79"
Gallons
8115
8128
8142
8155
3168
8182
8195
8208
8221
8235
8248
8261
8274
8287
8300
8313
8326
8339
8351
8364
8377
8389
8402
8415
8427
^8440
8452
8465
8477
8490
8502*
8514
8526
8538
8550
8562
8574
8586
859&»
8610
8622,
8634.
8645r
8657
8669
8680
8692:x
8703
8715
8726
8737'
8749
8760
8771
8782'
Dipstick
79Mj"
79'/4"
79%"
79Vz"
795/3"
793/4"
79%"
80"
SOVa"
80V4"
803/8"
80 V2"
8Q5/8"
8Q3/4"
80%"
81"
81Va"
81'/4"
813/8"
81V2"
815/8"
813/4"
81%"
82"
82%"
82'/4"
823/a"
82 '/2"
825/8"
823/4"
82%"
83"
83%"
83V«"
83%"
83V2"
835/a"
833/4"
83%"
84"
84 Ve"
84 V."
84%"
84 W
84%"
84%"
84%"
85"
85'A"
85'A"
853/8"
85'A"
855/8"
853/4"
85%"
Gallons
8793
8804
8815
8826
8837
8848
8858
8869
8880
8890
8901
8911
8921
8932
8942
8952
8962
8972
8982
8992
9002
9012
9021
9031 -.
9041
9050
9060
9069^-
9078
9088-.
9097
'«W»«M
9115 -
9124
9133
9147>a
9151
91 ea
9168>:>
"-vnm
9186^
9194*4
92033
*-9»W*
9219^;
9228:'
9236
924*>~
9252
9260
9268
9275.-
9283.
9290
9298>V
Dipstick
86"
86%"
86V4"
86%"
86'A"
865/8"
863/4"
86%"
87"
87%"
37'/4"
87%"
87 'A"
875/e"
873/4"
87%"
88"
88%"
88 'A"
883/8"
88'A"
885/8"
88%"
88%"
89"
89Vs"
89'/4"
89%"
89'A"
895/a"
89%"
89%"
90"
90 VB"
90 '/4"
90%"
90'A"
90%"
903/4"
90V8"
91"
91%"
91'/4"
91%"
91 'A"
915/e"
91%"
91%"
92"






Gallons
9305
9312
9319
9326
9333
9340
9347
9353
9360
9367 .
9373
9379
9386
9392
9398
9404
9410
9416
9422
9427
9433
9438
9443
9448
9453 •<
9458
9462
9467 i
••94-7-t-a
9475-;
9479 ^
9483:?i
•«94WS«
9491 -\
9494
94?;-
#«501
9504
950F^
9510^
«*86t3ti
9514*?
-9515^
: 9517 v
••"'99W&II
9518
9519 j
9519 'J
>9520uJ
1

•
,



-------
                            Appendix B
                                        -16-
EFTMS Conversion Table
STICK VOLUME
(IN) (GALLONS)
0.50
1.00
1.50
2.00
2.50
3.00
3 . 50
4.OO
4.50
5.00
5.50
6.00
6.50
7.00
7.50
8.00
8.50
9.00
9.50
10.00
10.50
1 1 . 00
11.50
12.00
12.50
13.00
13.50
14.00
14.50
15.00
15.50
16.00
1 6. 50
17.00
17.50
18.00
18.50,
19.00
19.50
20.00
2O. 5O -,
21^00
21.50.
22-. 00
22.50
23'; 00
23.50
24.00
24.50
25.00
25.50
26.00
26.50
2.20
3.16
18.32
31-. 88
48. 22
66.86
87.49
109.88-
133.89
159.43
186.43
214.86
244.67
275. 82
308.27
341.9-7
376.88
412.95
450. 12
488.35
527.59
567 \ 82
608.98
651.05
694.01
737-. .83
782i 48,
827i 96,
874. 2~5
921/32
969.. 17
1017.77
1067.11.
1117>*74
1167.94>
1219.39-,
127JL.5&,
132,4^25,.
1377,, 64,;
143X,6£,
1486321..
154JJ35-3
IHKfeWtj
1 653^347
171^13:
1767.43^
1 825.i 23e
1883i £37
1 942^343
200U56-
2661.26-"
2121.42-
2182.01
STICK VOLUME
(IN) (GALLONS)
27.00
27 ..50
28.00
28.50
29.00
29. 50
30.00
30.50
31.00
31.50
32.00
32. 50
33.00
33.50
34.00
34.50
35.00
35. 50
36.00
36.50
37.00
37.50
38.00
38.50
39.00
39.50
40.00
40.50
41.00
41.50
42.00
42.50
43.00
43. 50 •
44.00
44i 50
45;pO
45., 5Cl
46*00,
46., 50
47; 00
47750
48*000
48350,
4?? 00;
49,50
50.;. 00 :
5O.i 50
51.00
51 . 50
52.00
52.50
53.00-.
2243.02
2304.45
2366.28
2428.50
2491 . 09
2554.05
2617.35
2680.99
2744.95
2809.22
2873.78
2938.63
3003.75
3069. 13,
3134.75
3200. 62
3266.71
3333.01
3399.53
3466.24
3533. 15
3600.24
3667.50
3734.93
3802. 52,
3870.26
3938,13.
4O06..14
4074.27
4142,51
4210.85
4279.29-
4347.80
4416.38
4485.01-
4553.69
4622.39.
46914 ,122
475S,B6;
4820.5.9:'
4*97i?lC
4*66. PO*
5034 * 66 j
51p3>26~
5J7JU91:
5240? 29^
530&i69u
5377. PL.
5445,233
55.L3.i34i:
5581:33
S64252JL*
5716.94.
STICK VOLUME
(IN) (GALLONS)
53.50
54.00
54.50
55.00
55.50
56.00
56.50
57.00
57.50
58.00
58.50
59.00
59.50
60.00
6O.50
61.00
61.50
62.00
62.50
63.00
63.50
64.00
64.50
65.00
65.50
66.00
66.50
67; oo
67; 50
68.00
68.50
69.. 00
69.50
70. 00
70.50
71.0O
71; 50.
72.00,
72. SO
73; 00
731 5O
7* it 00;
74*500
75iOO>
75,50,
76j,00
76;, 50
77^ PO
77-.50:
78.00
78.50
79-. OO
79 . 50
5784.54
5851.98
5919.27
5986.38
6053.31
6120.04
6186.58
6252. 90
6319.00
6384.87
6450.48
6515. 85
6580.94
6645. 76
6710.28
6774.51
6838.42
6902.01
6965.26
7028. 17
7090.72
7152.90
7214.70
7276.11
7337. 12
7397.71
7457.87
7317.59
7376.86
7635.66
7693. 98
7731 . SO
7809. 12
7865.92.
7922. 19
7977. 90
8033. 05
8087.62
8141.61
8154. 9B
8247. 73
8299.85
B331>31<.
84 O2. 1O
8452. 20,'
8501.59
8550,, 25-
8^98^17
8645.31
8691.66
8737.20,
8781.91
8825.73
STICK VOLUMI
(IN) (GALLONS.
30.00
80-50
31. -00
31. -50
32.00
32.30
83.00
33. 50
34.00
34-. 50
35. 00-
85. 3O
86.00
36.50
87.00
37.50
38.00.
38.50
39.00
89.50
90.00
90.30
91.00
91.30
92.0JO




























3868.6"
3910.7:
8951.8
3991.9-
9031.0'
9069.2
9106.2'
9142.31
9177.11
9210.9-
9243. 4(
9274. 7f
9304. 7f
9333. 4<
9360. 5C
9386.2:
9410.2;
9432. 5<
9453. Of
947 1. 4'
9487.7-
9501.5.
9512.0-
9518:6.
9519.6.





























-------
                        Fiberglas* (Dipstick) Conversion Table
                    y = - 72.282 + 37.483x + 2.2042xA2 - 1.5983e-2xA3  RA2 = 1.000
                                 Emco Conversion Table
                    y = -72.356 + 37.494x + 2.2038xA2 - 1.5979e-2xA3  RA2 = 1.000
         10000
          8000-
          6000-
03
OJD
0>
          4000-
          2000-
                                                            This is an overlay graph of the Fiberglas*
                                                            Conversion Table and the Emco Conversion
                                                            Table. Both graphs are almost identical.
                           20
40
60
80
100
I
 3
 P.
 H-
 X
 o
                                      Inches of Fuel

-------
        4-
        3-
                   Difference in Gallons Between the
                    Emco Conversion Table and the
                     Fiberglas* Conversion Table

                        (Emco Gallons - Fiberglas* Gallons)
en
        2-
Q>
        1 -
0 -
       -1 -
            •?.*•
                                         ,% - ••. >*•  /• "
                                          -       >•
                                 • •
                                 •
       -2-
       -3-
       -4-
       -5
                   20
                     40
60
80
                              Stick Total (in)
100
(D
D
0.
H-
                                                                                            00

-------
c
Ol
WJ

C
O
          40
          30-
          20-
          10 -
           0 -
-10-
          -20-
          -30-
          -40
                       Percent Difference Between

                    Emco Conversion Table Gallons and

                    Fiberglas* Conversion Table Gallons


                    ((Emco Gallons - Fiberglas* Gallons)/ Emco Gallons) x 100
                                      100



                                Inches of Fuel
                                                     200
0>
9
P.
H-
X

w

-------
                                          -20-
               Appendix F
Comparison of Emco and Dipstick Readings

-------
Cfl

-------
          90-
          80-
          70-
                    Tank 2 Comparison of EFTMS and
                           Dipstick Readings
O)

fa
I
          60-
50-
          40-
          30-
                                                                        EFTMS
                                                          -*— Dipstick
          20-
          10-
                      i
                     10
                     20
30
40
50
                             Reading Sequence

-------
O)
C4-I
O

-------
          Tank 4 Comparison of EFTMS and

                Dipstick Readings
fe

«<-
o

en
90-
80-
70-
60-
50 -
40-
30-
20-
10-
                           	  EFTMS




                           -*—  Dipstick
            10
                                20
30
40
50
                    Reading Sequence
                                                                                to
                                                                                -e-

-------
0)
3
fe
*0
tfl
J3
0
          90-
          80-
          70-
          60-
50-
40-
          30-
          20-
          10-
                    Tank 5 Comparison of EFTMS and
                           Dipstick Readings
                           -•	  EFTMS

                           -*—  Dipstick
                      10
                      20
30
40
50
                              Reading Sequence
                                                                                            NO
                                                                                            Ul

-------
          90-
          80-
                   Tank 6 Comparison of EFTMS and

                         Dipstick Readings
s
fe
en
O>
          70-
          60-
50-
          40-
          30-
          20-
          10-
                                                                         EFTMS
                                                          -*—  Dipstick
                     10
                     20
30
40
50
                             Reading Sequence
                                                                                       OS

                                                                                       I

-------
OJ
o

OJ


c
          90-
          80-
          70-
          60-
          50-
          40-
          30-
          20-
          10-
                   Tank 7 Comparison of EFTMS and

                          Dipstick Readings
                                                                         EFTMS
                                     -*—  Dipstick
                     10
20
                                         30
40
50
                             Reading Sequence
                                                                                          ro
                                                                                          -^i
                                                                                           i

-------
                    Tank 8 Comparison of EFTMS and
                          Dipstick Readings
CL>
3
fe
tw
0)
          90-
          80-
          70-
          60-
50-
          40-
          30-
          20-
          10-
                                                           	 EFTMS



                                                               Dipstick
                      10
                     20
30
40
50
                             Reading Sequence
                                                                                          OO

-------
                   Tanks 1-8 Readings, Emco and Dipstick
                        Percent Differences (inches)
0)
a
u
C
a
C
a>
u
S.
O)
Cu
           0-
           -5-
          -10-
-15-
          -20-
          -25'
                       10
                       20
30
40
50
                               Reading Sequence
                                    Tankl



                                    Tank 2


                                    TankS


                                    Tank 4



                                    Tank5



                                    Tank 6


                                    Tank?



                                    TankS
•e

§
d
H-
X

Q
                                                                                                ro
                                                                                                v£>
                                                                                                 i

-------
                  Tanks 1-8 Readings, Emco and Dipstick

                   Full Scale Percent Difference (inches)

u
s-l
M
73
u
C/3
           0-
           -1 -
           -2-
           -3-
                      10
20
30
40
50
                                             Tankl




                                             Tank 2



                                             TankS




                                             Tank 4




                                             TankS




                                             Tank 6



                                             Tank?




                                             TankS
                              Reading Sequence
I

§
a
H-
x
w
                                                                                              u>
                                                                                              o

-------
                                                                       -31-
                                                     Appeadix I
This appendix lists the volume measurement differences  between
the EFTMS and the dipstick method.  Please note that the volume of
one tank is 10,000 gallons and the following equation was used to
calculate the full scale percent difference:

((Emco gallons  -  Dipstick gallons)/10,000) x 100

                              Tank 1

Largest Measurement Difference:                     1.51  in.
Corresponding Measurement Difference in Gallons:    177.79 gal.
Full Scale Percent Difference in Gallons:           1.80%

                              Tank 2

Largest Measurement Difference:                     2.55  in.
Corresponding Measurement Difference in Gallons:    322.76 gal.
Full Scale Percent Difference in Gallons:           3.23%

                              Tank 3

Largest Measurement Difference:                     2.23  in.
Corresponding Measurement Difference in Gallons:    270 gal.
Full Scale Percent Difference in Gallons:           2.70%

                              Tank 4

Largest Measurement Difference:                     1.96 in.
Corresponding Measurement Difference in Gallons:    219.44 gal.
Full Scale Percent Difference in Gallons:           2.19%

                              Tank 5

Largest Measurement Difference:                     1.20 in.
Corresponding Measurement Difference in Gallons:    86.78 gal.
Full Scale Percent Difference in Gallons:           0.87%

                              Tank 6

Largest Measurement Difference:                     3.13 in.
Corresponding Measurement Difference in Gallons:    359.55 gal.
Full Scale Percent Difference in Gallons:           3.60%

                              Tank 7

Largest Measurement Difference:                     1.87 in.
Corresponding Measurement  Difference in Gallons:    268.06 gal.
Full Scale Percent Difference  in Gallons:           2.68%

                              Tank 8

 Largest  Measurement Difference:                     2.58 in.
Corresponding Measurement  Difference in Gallons:    174.28 gal.
Full Scale Percent Difference  in Gallons:           1.74%

-------
                                                                         -32-
           Graph of EFTMS Conversion Table
(0
e
3
             y = • 72.356 + 37.494x + 2.2Q38xA2 - 1 J979c-2x^3 RA2 = 1.000
     10000
      8000 H
      6000
      4000 H
      2000
                             This  overall  graph was  broken into 9
                             different  ranges  so that  a  better best fit
                             curve could be  calculated for each range.
                  20
40
                                   60
                 80
100
                    Fual Depth  (inches)

-------
                                                                       -33-
               Calculated Manufacturer' s Volume
                      Measuring Accuracies

y= Fuel Voluma (gallons)
x=Fuel Laval (inchas)

Range #1: (0-10.5 inches of fuel)
     Governing  Equation:  y =  -6.0139 +  9.4618x + 5.3897x2 - .14028x3

     Accuracy:  ±.531  gallons

Range #2: (10.5-20.5 inches of fuel)
     Governing  Equation:  y =  -74.428 +  32.453x + 2.6205x2 - . 0239x3

     Accuracy:  ±.949  gallons

Range #3: (20.5-30.5 inches of fuel)
     Governing  Equation:  y =  -157.67 +  44.107x + 2.0773x2 - .01547x3

     Accuracy:  ±1.19  gallons

Range #4: (30.5-40.5 inches of fuel)
     Governing  Equation:  y =  -283.72 +  54.935x + 1.7729x2 - .01269x3

     Accuracy:  ±1.32  gallons

Range #5: (40.5-50.5 inches of fuel)
     Governing  Equation:  y =  -86.454 +  40.872x + 2.1053x2 - .0153x3

     Accuracy:  ±1.37  gallons

Range #6: (50.5-60.5 inches of fuel)
     Governing  Equation:  y =  -228.59 +  50.806x + 1.879x2 - .0136x3

     Accuracy:  ±1.70  gallons

-------
                                                                      -34-
Range #7:  (60.5-70.5' inches  of  fuel)
     Governing Equation: y = 350.71 + 22.113x +  2.3537x2 -  .016223x3

     Accuracy: ±1.22 gallons

Range #8:  (70.5-80.5 inches  of  fuel)
     Governing Equation: y = 3671.6 - 116.Six +  4.2926x2 -  .02526x3

     Accuracy: ±1.01 gallons

Range #9:  (80.5-92 inches  of fuel)
     Governing Equation: y = 69112 + 2462x + 32.309x2 -  .13683x3

     Accuracy: ±.65 gallons

                   Summary of  Results

Greatest Accuracy: ±.531 gallons  (0-10.5 inches of fuel)
Lowest Accuracy:   ±1.70 gallons  (50.5-60.5 inches of fuel)

     As  can be seen  from these results,  the  volume measuring accuracy
is least accurate when the storage tank is approximately half full.
However, the worst accuracy of  ±1.70 gallons only represents  .017%
error for the entire tank  volume.

-------
                                                                       -35-
                                                           Appendix K
              Actual EFTMS Volume Measuring DATA
                    Tank  #1  (Fleet Gasoline)
Original Gallons of Fuel: 4931
Original Inches of Fuel:  47.25
Total Gallons Removed   EFTMS Measured Volume  (gal.)   EFTMS Measured Fuel Inches
      5                        4927                       47.22
      10                       4922                       47.18
      15                       4917                       47.15
      20                       4911                       47.11
5 Gallon Increments: (0-5 gal interval)     4 gal. removal  indicated
                     (15-20  gal interval)  6 gal. removal  indicated
Final Difference from Original Volume: 20 gallons

              Tank #2  (Oxygenated Test  Gasoline)
Original Gallons of Fuel: 2392
Original Inches of Fuel:  28.21

Total Gallons Removed   EFTMS Measured Volume  (pal.)   EFTMS Measured Fuel Inches
      5                        2387                       28.17
      10                       2382                       28.13
      15                       2377                       28.10
      20                       2372                       28.06
5 Gallon Increments: No Discrepancies
Final Difference from Original Volume: 20 gallon

          Tank #3  (Unleaded Test  Gasoline  (96 Ron))
Original Gallons of Fuel: 564
Original Inches of Fuel:  10.96
Total Gallons Removed   EFTMS Measured Volume  (
-------
                                                                        -36-
5 Gallon Increments: (5-10 gal interval)    4 gal. removal  indicated

Final Difference from Original Volume: 19 gallons



                  Tank #4  (Gasoho1  Test Fuel)

Original Gallons of Fuel: 566
Original Inches of Fuel:  10.97


Total Gallons Removed   EFTMS Measured Volume  (gal.)    EFTMS Measured Fuel Inches

      5                        560                        10.91

      10                       556                        10.85

      15                       550                        10.80
      20                       546                        10.74

5 Gallon Increments: (0-5 gal interval)     6 gal. removal  indicated
                     (5-10 gal interval)    4 gal. removal  indicated
                     (10-15 gal interval)  6 gal. removal  indicated
                     (15-20 gal interval)  4 gal. removal  indicated


Final Difference from Original Volume: 20 gallons



                   Tank #5  (Diesel Test Fuel)

Original Gallons of Fuel: 628
Original Inches of Fuel:  11.74
Total Gallons Removed   EFTMS Measured Volume  (gal.)    EFTMS Measured Fuel Inches

      5                        623                        11.68

      10                       619                        11.63
      15                       614                        11.57

      20                       609                        11.51


5 Gallon Increments: (5-10 gal interval)    4 gal. removal  indicated

Final Difference from Original Volume: 19 gallons



                   Tank #6  (Excess Test Fuel)

Original Gallons of Fuel: 5045
Original Inches of Fuel:  63.31

-------
                                                                        -37-
Total Gallons Added
      5
      10
      15
      20
                     EFTMS Measured Volume  (gal.)
                              5049
                              5056
                              5060
                              5066
5 Gallon Increments: (0-5 gal interval)
                     (5-10 gal interval)
                     (10-15 gal interval)
EFTMS Measured Fuel  Inches
         63.35
         62.78
         62.55
         62.21
                     (15-20 gal interval)
Final Difference  from  Original  Volume:  21 gallons
                                           4 gal.  removal  indicated
                                           7 gal.  removal  indicated
                                           4 gal.  removal  indicated
                                           6 gal.  removal  indicated
         Tank #7  (Unleaded Commercial  Test Gasoline)
Original Gallons of  Fuel: 4332
Original Inches of Fuel:  42.89
Total Gallons Removed
      5
      10
      15
      20
                      EFTMS Measured Volume (gal .
                               4327
                               4322
                               4318
                               4312
EFTMS Measured Fuel Inches
         42.86
         42.82
         42.78
         42.74
5 Gallon Increments: (10-15 gal interval)
                     (15-20 gal interval)
                                            4 gal.  removal indicated
                                            6 gal.  remov   indicated
Final Difference  from Original Volume:  20 gallons
          Tank #8  (Unleaded Test Gasoline  (96 Ron))
Original Gallons  of Fuel: 4838
Original Inches of  Fuel:  46.57
Total  Gallons  Removed
      5
      10
      15
      20
                      EFTMS Measured Volume (gal.)
                               4833
                               4828
                               4822
                               4827
EFTMS Measured Fuel Inches
         46.53
         46.50
         46.46
         46.42
5 Gallon  Increments:  (10-15 gal interval)
indicated
                                            6  gal.  removal

Final Difference from Original Volume:  21  gallons

-------
                                                                                      -38-
                          Summary of Actual EFTMS Data

 Overall 20 gallons samples
                                                    Tanks
       EFTMS indicated 19 gallons removed :            3,5
       EFTMS indicated 20 gallons removed:             1,2,4,7
       EFTMS indicated 21 gallons removed:             6,8


Number of incidences of deviation from the 5 gallon sample:

       Tank                  Number of Deviations
          1	          2
          2	          0
          3	          1
          4	          4
          5	          1
          6	         4
          7	         2
          8	         1
Worst Display of Accuracy : Tank #6
The EFTMS indicated a 21 gal. removal of fuel for the overall 20 gal. sample.  Also a 7 gal. removal was
indicated for the 5-10 gal. interval.

-------
                                                           Appendix L
                                                                         -39-
 The following items can be set from the front panel  of the Tank Level
 Monitor:
 1.  Date and Time               6. Calibration Value
 2.  Shift  Report Times          7. Pitch Correction
 3.  Manager Code                8. Tank Number
 4.  Station Header              9. Sensor Number
 5.  Alarm Levels                10. Tank Type
                                11. Fuel Type

The current settings as of  7/28/88  are  the  following:
•Shift Report Times:
•Factory Set Access Code:
•Manager Access Code:
•Station Header:


•Alarm Levels:
99:99  (disabled)
11111
97248
U.S. EPA Tank Farm
2565 Plymouth Rd.
Ann Arbor, Mi 48105
Tanks 1.2.4.5.6.7
Tanks 3.8
Low Product Level :
High Product Level:
High Water Level:
•Calibration Value:
•Probe Length:
•Pitch Correction:
500 gal. 1000 gal.
9518 gal. 9518 gal.
2 in. 2 in.



•Start Leak Test (printout) :
•Leak Test Report (printout) :
2500 (all tanks)
38850 steps (all tanks)
+0 (all tanks)
11:02:47 P.M.
5:02:59 A.M.




•Individual Tank Information:
Tank Number: 1
Probe Address: 1
Tank Table: 1
Product Code: 9
Label : FLTGAS
TC Value: .oooes
2
2
1
9
OXYTF
.000675
3456 7
3456 7
1111 1
9959 9
ULTGl GASHOL * EXCTF ULTGCM
.00068 .000675 * .00068 .00068
8
0
1
9
ULTC
.00(
*Tank 5 uses standard I2D label and TC value of DSL-12 and .000450 respectively.

-------