Respiratory Protection Program
              Region 10
Occupational  Health And Safety Office
             March 1985

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            UNITED STATES



   ENVIRONMENTAL PROTECTION AGENCY



              REGION 10



OCCUPATIONAL HEALTH AND SAFETY OFFICE



          1200 Sixth Avenue



     Seattle, Washington  98101
   RESPIRATORY PROTECTION PROGRAM
             March 1985

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                   THE EPA REGION 10 RESPIRATORY
                   PROTECTION POLICY IS APPROVED
                         FOR  IMPLE^NTATION
ision Directors or Operations  Office Directors who have personnel
igned that participate  in  field activities will assure that those
iividuals are provided with a personal copy of these instructions.  When
' employees are assigned to perform field duties which require the use
respiratory protective  equipment, Directors will assure that they also
 provided with a copy of this  document.  Additional copies of the
piratory Protection Program are available from the Occupational Health
 Safety Officer.
                                                   MAR 1 5
esta Barnes
ional Administrator
a McGee, Director
agement Division


tribution:  Division  Directors
            Operation Office Directors
            Health and Safety Committee Members
            Director,  Occupational Health and Safety Division (PM-273)

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                    RESPIRATORY PROTECTION PROGRAM
                            EPA -  REGION  10

                           TABLE OF CONTENTS

iction                                                         Page
  I.     INTRODUCTION	1
 11.     ADMINISTRATIVE PROCEDURES AND RESPONSIBILITY	4
 II.     MEDICAL MONITORING	7
 IV.     GENERAL RESPIRATOR CLASSIFICATIONS	8
  V.     RESPIRATOR FIT TESTING	11
 VI.     RESPIRATOR SELECTION	13
 II.     RESPIRATOR USE UNDER SPECIAL CONDITIONS	16
 II I.    EMPLOYEE TRAINING	17
 IX.     ISSUANCE OF RESPIRATORS	20
  X.     CLEANING, INSPECTION, MAINTENANCE, AND STORAGE	20
 XI.     EVALUATION OF RESPIRATOR PROGRAM EFFECTIVENESS	23

 pendi x
        RESP IRA TOR FIT TEST PRXEDURES	24

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                               -1-

I.    INTRODUCTION

     As  required by the Occupational Safety and Health
     Administration's (OSHA) Safety and Health Standards for
     Respiratory Protection (29 CFR 1910.134), The U.S.  Environmental
     Protection Agency (EPA), Region 10, herein presents a Respiratory
     Protection Program for use by Regional field personnel.   This
     program has been developed based upon the requirements of 29 CFR
     1910.134, 30 CFR 11, EPA Order 1440.3 - Respiratory Protection
     (July 24, 1981) and the recommendations of the American National
     Standard  Institute's (ANSI) Z88.2 "Practices for Respiratory
     Protection " (Revised May 22, 1980), and the National  Institute
     for Occupational Safety and Health (NIOSH), "Respirator Decision
     Logic" (August 2, 1976).

     These procedures have been adopted from the Region  9 Respiratory
     Protection Program, July 1983.

     Policy

     Occupational exposure to airborne concentrations of toxic dusts,
     fumes, sprays, mists, fogs, smokes, vapors, or gases shall be
     controlled whenever possible by acceptable engineering control
     measures.  Such control measures usually include one or more of
     the following:  (1) isolating the operation by confinement or
     enclosure, (2) utilizing local exhaust or general dilution
     ventilation, or (3) substitution of a less toxic material.
     However, when effective engineering controls are not feasible, or
     while they are being implemented, appropriate respiratory
     protective equipment shall be utilized.

     As  required in these regulations, EPA Region 10 shall  be
     responsible for the implementation and maintenance  of a
     respiratory protection program for Regional field personnel and
     will  provide respirators to Regional personnel  when such
     equipment is necessary to assure the employees'  health and
     safety.  Respirators provided shall be approved by  the National
     Institute for Occupational Safety and Health and the  Mine Safety
     and Health Administration (NIOSH/MSHA) and appropriate for their
     i ntended appl ication.

     Regional personnel are required to use respiratory  protection
     equipment in accordance with the instructions and training
     provided.  Employees shall guard against damage to  respiratory
     protective equipment and shall immediately report any malfunction
     of  this equipment to their supervisor.

     A respirator use policy has been developed which illustrates
     situations in which Regional personnel may be required to wear
     respirators (see Table I).

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                                   -2-

                      TABLE I RESPIRATOR USE POLICY
                             EPA - REGION 10
ard Potential
Examples of Field Situations
Respiratory Protection Required
UM
   Office visits
   Routine inspections
   Most SIP inspections
   Most NSPS inspections
   Most TSD, TSCA,  CWA
   and RCRA inspections
 None required

 Personal  Protection  Level  - D

 Interim Standard Operating
 Safety Guides,  (Revised
 September 12, 1982)
                       Operational waste disposal
                       sites
                       Restricted Use pesticide
                       inspections
                       Most NESHAP inspections
                       Special SIP inspections
                       (i.e. - copper smelters,
                       etc.)
                                  Air-purifying respirators may
                                  be required.

                                  Personal Protection Level - C

                                  Note:  A positive pressure
                                  SCBA may be used in place of
                                  an airpurifying respirators
                                  if so desired.
JM
   Uncontrolled hazardous
   waste sites  - initial entry
   Toxic chemical spills
   Oxygen deficient atmosphere
   Chemical  carcinogen inspec-
   tions (i.e.  - SIP coke oven
   emission  inspections or
   NESHAP asbestos where the
   airborne  concentration of
   asbestos  is  greater than
   50 fibers per cc or vinyl
   chloride  inspections)
   Other situations which are
   classified IDLH or where
   toxic chemicals are present
   and the atmospheric con-
   centration is unknown.
 Positive  pressure  SCBA  respir-
 ator required:

 Personal  Protection  Level  B.

 Personal  Protection  Level  A

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                               -3-

     Discussion

     The intent of this EPA Region 10 policy document is to establish
     written Standard Operating Procedures (SOPs) which will ensure an
     optimal level of respiratory protection for Regional personnel
     during field activities.  The SOPs contain all the information
     necessary to maintain an effective respirator program which will
     meet the Region's requirements for response to routine
     inspections and environmental emergency sitations (such as
     hazardous waste sites and chemical spills) where dangerous
     atmospheres may exist. The SOPs are written as enforceable
     policy for all persons directly involved in the respirator
     program; including employees engaged in field activities,  and
     supervisory personnel  responsible for overseeing the
     implementation of this program.

These SOPs will cover the  following topic areas:

"    Administrative procedures for the implementation of the
     Respiratory Protection Program;

*    Guidelines for medical surveillance of respirator users, as
     detailed in the Agency's Occupational Medical Monitoring Program
     Guidelines;

     Qualitative fit-testing;

"    Guidance for selection of the approved respirators for protection
     against potential  air contaminants;

0    Use of respirators under special conditions;

0    Detailed instructions  for training employees in the proper use
     and limitations of respirators;

e    Issuance of respirators;

0    Maintenance procedures including

     - cleaning and disinfection
     - drying
     - inspection
     - repair
     - storage;

0    Procedures for evaluating the Respiratory Protection Program's
     effectiveness.

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                               -4-
II.  ADMINISTRATIVE PROCEDURES AND RESPONSIBILITY

     The Regional Administrator has overall responsibility for safety
     and health in Region 10 including the  Respiratory Protection
     Program.  The Regional  Administrator,  will also ensure to the
     extent feasible, that the Respirator Program's SOPs are adhered
     to by all Regional  personnel.

     The Regional Occupational  Health and Safety Office, in
     coordination with the Agency  Occupational Health and Safety
     Division (OHSD), will periodically  (no less than annually) review
     the Respiratory Protection Program to  improve its effectiveness
     and eliminate deficiencies.

A.   Regional Occupational Health  and Safety Office;

     1.   Approve purchase of all  respirators and other personal
          protection equipment.

     2.   Advise Regional  personnel in selecting the appropriate
          respirator.

     3.   Provide initial  training (4-8 hours) for Regional personnel
          in the proper  use and limitations of respirators.  Provide
          on-going refresher (2-4  hours) training in the use of
          respiratory equipment.

     4.   Provide guidance to Regional personnel in regard to matters
          concerning respiratory protection.

     5.   Annually evaluate the effectiveness of the Program.

B.   Division and Office Directors;

     1.   The Environmental  Services Division (ESD) is responsible for:

          a.   Procurement of respirators,  spare parts,
               cleaning-sanitizing supplies, operationally ready
               equipment and access to a cleaning, maintenance and
               storage facility for ESD staff.

          b.   Performing routine  monthly inspections of
               self-contained breathing apparatus and other emergency
               respirators (which  have not  been issued to individual
               staff).

          c.   Providing expendable cleaning and maintenance supplies
               and limited storage space at the Regional Office
               facility  for other  Divisions or Operation Offices.

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                               -5-
     2.   Other Division or Operation Office Directors are responsible
          for:

          a.   Procurement of air-purifying and emergency escape
               respirators, as well as other personal protective
               equipment required for their staffs.

          b.   Notifying ESD of  the anticipated operational
               requirements for  expendable supplies, including
               respirator canisters and cartridges.  Note:
               Self-contained Breathing Apparatus may be borrowed from
               ESD on a limited  use basis if the personnel are
               qualified and certified to use this equipment.

C.   Supervisors:

     Supervisors are responsible, to the extent of their authority for
     ensuring that:

     1.   Appropriate respiratory protective device are selected,
          inspected, and maintained.

     2.   Employees wear the respiratory protective devices when they
          are required.

     3.   Employees are properly trained.

     4.   Records are kept of employee training and of the inspection
          and maintenance of these devices.

     5.   Written standard operating procedures governing the
          selection and use of respiratory protective devices  are
          established for specific situations (i.e., Site Safety
          Plans).

     6.   Employees required to  use respiratory protective devices are
          included in the Agency's occupational medical monitoring
          program and they are medically approved for wearing  the
          devices.

D.   Employees:

     1.   Maintain respirators issued for personal use in accordance
          with the instructions  and training received.

     2.   Wear the respiratory when necessary.

     3.   When entering a worksite for an inspection (for example, a
          stationary source or hazardous waste site), employees shall
          comply with all  EPA health and safety requirements,  as well
          as,  any applicable personal protective equipment
          requirements specified by the site management.

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                               -6-

     4.    Employees shall comply with all applicable provisions of the
          Program,  as well as other health and safety directives from
          the Agency (OHSD), the Regional Office, or a specific safety
          and health standard.

     5.    If the  respirator fails to provide proper protection,  the
          employee  shall immediately go to an area which has
          respirable air.

     6.    Employees shall report any malfunction of respiratory
          protective equipment to his/her immediate supervisor.

     7.    Facial  hair lying between the sealing surface of a
          respirator facepiece and the wearer's skin will  prevent a
          good seal.  Therefore, Regional personnel shall  ensure that
          they are  clean shaven when required to wear a respirator and
          that facial hair (moustache, sideburns or beard) does not
          protrude  under the sealing surface.

     8.    Participation in the Agency Occupational Medical Monitoring
          Program is mandatory.  Prior to assignment of tasks
          requiring the use of respiratory protective equipment, a
          medical doctor must determine and certify that the employee
          is able to wear a respirator under "field" conditions.

It is the intent  of EPA Region 10, through implementation  of this
Respiratory Protection Program, to provide Regional personnel with the
best possible level of respiratory protection while performing  routine
inspections and/or  during environmental emergency situations where
dangerous atmospheres exist.  The SOPs were developed to establish a
respiratory protection program which meets current Regional
requirements; however, the Occupational Health and Safety  Manager will
ensure that the Program remains effective through continual
jxamination and modification to meet changing conditions.

IPA Region 10 shall provide all necessary respiratory protective
jquipment for the program.  The equipment provided shall be NIOSH/MSHA
ipproved and shall  be selected by the Occupational Health  and Safety
lanager.   Respiratory protective equipment will in no way  be
lodified.  Modification of a NIOSH/MSHA approved respirator,
nauthorized by the approving agencies, automatically voids the
espirator approval and may seriously jeopardize the health and safety
f the employee.

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                                 -7-


I.MEDICAL MONITORING

  It is the  policy of the EPA Region 10, in compliance with 29 CFR
  1910.134 and  Section 3.7 of ANSI ZB8.2-1980,  that no employee will be
  assigned to those tasks requiring the use of  respirators until that
  employee has  been found to be physically fit  to wear the designated
  respirator(s) under working conditions and not affected by
  claustrophobia.  A physician designated by EPA Region 10, will make
  the determination as to whether or not the employee is fit to wear the
  respirator and to designate under what working conditions that
  employee may  use the respirator.  This medical  determination, based
  upon the Agency's Occupational Medical Monitoring Program, will be
  made annually and additionally, at such time  as may be deemed
  necessary  by  the Occupational Health and Safety Manager if the
  employee has  been accidentally exposed to a hazardous atmosphere.

  The initial medical examination, to be performed  by the designated
  physician, will serve two purposes.   First, as mentioned above, this
  physical will allow the physician to determine if there are any
  physical,  psychological, and/or biological  conditions that would
  affect the ability of the employee to work under  hazardous conditions
  in the designated respiratory equipment.  Second, this initial
  physical will serve as baseline data against  which physiological
  changes in each individual will be periodically assessed.

  The frequency of these examinations will be determined by the
  particular situation.  The results of these tests will then be
  compared with the original baseline study.  It should be emphasized
  that the periodic examinations may only reveal  chronic long-term or
  acute short-term effects of exposure.   Also,  it must be remembered
  that the medical tests will identify exposures via all routes and not
 just the inhalation pathway which is being addressed in this
  Respiratory Protection Program.

 The medical monitoring program will  be reviewed annually as to its
 effectiveness by the Occupational Health and  Safety Manager and the
  physician.

 At  the present time, the U.S. Public Health Service is under contract
 to  EPA Regin 10 to perform the baseline and annual employee medical
 examinations required by the Agency Occupational  Medical Monitoring
  Program.   The medical exam required by this Respiratory Protection
 Program will be at the expense of EPA Region  10.

 However, Regional  employees may choose to go  to their personal
 physician for the medical  evaluation,  provided that:

 A.    The exam must comply with the Agency Occupational Medical
      Monitoring Program Guidelines and must include the EPA
      Occupational  Medical  Monitoring Questionnaire.

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                                  -8-
   B.   The exam must comply ith ANSI standard Z 88.6

   C.   The physician must certify in writing that the employee is able
        to wear respiratory protective equipment (air purifying and
        atmosphere-supplying) in a field situation.

   D.   The cost will be at the employee's expense.


:V. GENERAL RESPIRATOR CLASSIFICATIONS

   Basically, there are two major classes of respirators:  (1)
   air-purifying, and (2) atmosphere-supplying respirators.

   A.   Ai r-Pu ri fyi ng Re sp i ra tors

        Air-purifying respirators are devices-which remove contaminants.
        However, these devices do not supply oxygen, and therefore, must
        never by used in oxygen^Heficient atmospheres (less than 19.5
        percent Q£ by volume).  Air-purifying devices generally fall
        into three major subclasses:

             Particulate-removing respirators that filter particulate
             material from the ambient air before the air enters the
             respirator facepiece.

             Vapor and gas-removing respirators (chemical cartridges or
             canisters) which trap gas and vapor molecules before they
             enter the respirator facepiece.

             Combination respirators that remove both particulates and
             vapors and gases.

   General Advantages, Disadvantages and Limitations of Air-purifying
   Respirators:

   1.   Advantages:

        a.  Small  physical size.
        b.  Relatively inexpensive.
        c.  Easily maintained.
        d.  Restricts movement least.
        e.  Multiple use and interchangeable cartridges and canisters  are
            available.

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                               -9-
2.   Disadvantages:

     a.    Air-purifying respirators cannot be used in oxygen deficient
          atmospheres  (19.5% 03 v/v), in atmospheres immediately
          dangerous to life and health (IDLH), or when the air
          contaminant has poor warning properties.

     b.    Quarter and half-mask respirators do not provide protection
          for the eyes or facial skin.  Due to the small sorbent or
          filter capacity, restrictions must be placed on maximum use
          concentrations.  In addition, the facepiece to face seal is
          often times inconsistent which further restricts its use in
          high concentrations or for contaminants with poor warning
          properties.

     c.    Full facepiece respirators are more expensive than half or
          quarter-mask configurations.  While eye protection is
          provided, use may be restricted by limited sorbent capacity.

3.   Limitations:

     a.    Air-purifying respirators cannot be used in oxygen deficient
          atmospheres; i.e., atmospheres containing less than 19.5
          percent 62 by volume.

          It  should be noted that the normal atmospheric 62 content
          is  about 21 percent by volume at sea level.  At
          concentrations below 16% 02 v/v,  the first physiologic
          effects of 02 deficiency are noted:  i.e., increased rate
          and depth of breathing, increased heartbeat and impaired
          coordination and judgment.  Concentrations below 14% 02
          are to be considered as IDLH.  Concentrations below 10% 02
          will cause unconsciousness, followed by death.

     b.    Air-purifying respirators offer protection only for the
          specific contaminants for which they are tested and approved
          by  NIOSH^SHA.

     c.    Due to small sorbent or filter capacity, they afford
          protection for limited contaminant concentrations.  For
          example, organic vapor cartridges are rated to a maximum use
          concentration of 1,000 ppm, while canisters are rated to
          5,000-20,000 ppm.

     d.    Chemical cartridge and canister elements cannot be used
          beyond their rated shelf life date.  Cartridges should be
          stored in the manufacturers sealed plastic bags prior to
          actual use.

     e.    Chemical cartridge and canister elements cannot be used for
          organic vapors with poor warning properties, extremely toxic
          gases and vapors, or for compounds which exhibit rapid
          break-through.

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                              -10-
B.   Atmosphere-Supplying  Respirators

     Atmosphere-supplying  respirators are devices which  supply air
     from a source independent of the surrounding atmosphere.  These
     devices are classified according to:  (1) the method of air
     supply, and (2)  the method of air supply regulation.

     1.   Self-contained breathing apparatus (XBA).

          A feature common to all SCBA's, is that the  air or oxygen
          supply is an  integral part of the respirator.   SCBA's are
          available in  two configurations and are classified as
          "closed-circuit" or "open-circuit" devices.

          a.  Closed- Circuit

          Closed-circuit SCBA's are rebreathing devices.   Exhaled air
          is rebreathed after excess carbon dioxide has  been removed
          and the oxygen content has been restored via a  compressed or
          liquid oxygen source, or from an oxygen generated solid.
          This type of  SCBA was designed primarily for long duration
          use (1-4 hours)  in oxygen-deficient atmospheres  such as
          might be encountered in mine rescue work.

          However, while these devices are ideal  for providing
          respiratory protection in oxygen deficient atmospheres;
          there are limitations that restrict their use.   Upon
          inhalation, a negative pressure is created in  the
          facepiece.  This results in potential inward facepiece
          leakage. Closed-circuit SCBA's will not be  used by Region
          10 staff.

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                                -11-
           b.  Open-Circuit

           Open-circuit SCBA's are not recirculating devices,  instead
           exhaled air is exhausted to the atmosphere.   The air supply
           is normally a cylinder of high pressure (about 2000-2216
           psig) compressed air.  Compressed air is supplied to a
           two-stage regulator which reduces the air pressure  for
           delivery to the facepiece.  The regulator also serves as a
           flow regulator by providing air to the facepiece on demand.
           A full facepiece is normally used and is connected  to the
           regulator via a flexible corrugated breathing tube.  The
           service life is short, usually 30 minutes or less,  and is
           dependent on the user's breathing rate.   WARNING -
           COMPRESSED OXYGEN SHALL NEVER BE USED IN TDTVTCE DESIGNED
           FOR CONFESSED AIR, MINUTE AMOUNTS OF OIL OR OTHER  FOREIGN
           MATTER IN THE DEVICE COMPONENTS CAN CAUSE AN EXPLOSION.
 Respirator Fit Testing

 Testing will be performed in accordance with OSHA29CFR  1910.1025,
 Appendix D,.  Qualitative Fit Test Procedures for the OSHA  Lead
 Standard.  Several manufactureres have been identified  who  produce
 approved respiratory  protective equipment.  Although each manufacturer
 designs his facepieces to fit as broad a section of the working
 population as possible, no single respirator marketed will  fit
 everyone:  i.e., each make and model respirator will have a slightly
 different fit.  Conditions which will affect a good respirator fit
 include:  a growth of facial hair (stubble, beard, sideburns, or
 moustache) lying under the facepiece, temple bars on glasses, a skull
 cap that projects under the facepiece, facial scars and injuries, and
 the presence or absence of dentures.  Therefore, in order for a
 respirator to provide the protection it was designed for, the
 respirator facepiece  must fit the face of the wearer properly.
 Furthermore, OSHA regulations provide that each employee who wears a
 respirator shall  have it properly fitted, test the face to  facepiece
 seal,  and wear it in  a test atmosphere.  The Occupational Health and
 Safety Manager will provide respirator fit testing, annually.  See
 Appendix A for specific respirator fit testing procedures.

 following policies will be followed by Regional personnel in the
ting, issuance and use of respirators:

      A.    Participation in the Agency Occupational Medical  Monitoring
           Program is  mandatory.

     B.    Before  fit-testing is attempted, the employee must have been
           found medically qualified to wear respiratory protective
           equipment.

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                         -12-
C.   Prior to the use of any negative pressure air-purifying
     respirator, the employee must have passed a  fit test.

D.   If it is determined that an employee cannot  obtain a
     satisfactory facepiece to face seal because  of facial
     characteristics, the employee will not under any
     circumstances, use and/or enter an atmosphere that would
     require the use of a respirator.

E.   Facial hair which projects under the facepiece seal will not
     be allowed.

F.   EPA Region 10 will provide employees who wear glasses with
     special  corrected lenses which are to be used with full
     facepiece respirators (air-purifying and SCBA).  The special
     lenses will be requisitioned for each employee; however, it
     is the employee's responsibility to furnish  an accurate lens
     prescription.  The prescription should be obtained from the
     employee's private optometrist or ophthalmologist.

     Contact lenses shall not be worn while wearing any type of
     respiratory protective device.  Contaminants which penetrate
     a full facepiece respirator may get into the eyes and cause
     severe discomfort because of the contact lenses.  Chemicals
     inadvertently splashed into the eyes while wearing a
     half-mask may cause severe ocular damage as  the chemical
     becomes trapped between the contact lens and the surface of
     the eye.

G.   Because of relatively poor sealing characteristics,
     quarter-mask respirators shall not be used by Regional
     personnel.

H.   While fit testing of positive-pressure SCBA's is not
     required, according to ANSI ZB8.2-1980, an inadequate
     facepiece to face seal will increase the use of air via
     leakage and accordingly reduce the effective breathing
     time.   Combination SCBA's which have a selectable
     demand/pressure-demand mode lever, must be fit tested.  It
     should be reemphasized that a demand type SCBA is no more
     effective than an air-purifying device, because negative
     pressure  is created in the facepiece during  inhalation.
     Selectable demand/pressure-demand respirators are approved
     only for  the pressure demand mode.

I.   Regional  personnel may only use the specific make(s) and
     model(s)  of half-mask and full facepiece respirators for
     which  a satisfactory fit has been obtained.  Under no
     circumstances shall a person be allowed to use any make or
     model  respirator not previously fit tested and presently
     approved  for the employees use by the Occupational Health
     and Safety Manager.

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                               -13-
     J.   Nose cups to prevent fogging or other anti-fogging devices
          will be provided by the  EPA Region 10 for full facepiece
          respirators.   These devices must be worn by employees while
          performing field work due to potential hazards that may
          occur because of poor visibility.
RESPIRATOR SELECTION
The selection of approved respiratory protective equipment is made by
the individual, approved by the Occupational Health and Safety Manager
and is based upon the following considerations:
   - The nature of the hazardous operation or process.
   - The type of respiratory hazard (i.e., oxygen deficiency or
     contaminated atmosphere).
   - The location of the hazardous area in relation to the nearest
     area having respirable air.
   - The period of time respiratory protection will be needed.
   - The employee's activities  in  the hazardous area.
   - The physical characteristics, functional capabilities,  protection
     factors and limitations of the respiratory protective equipment.
Table 2 is a Decision Logic Table  for Respiratory Protective Device
Selection.  Table 3 is a Decision  Logic Table for Respiratory
Protective Device Limitations.

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         TYPO of
Itlf-Contilntd lr«athln| *pp«r«tut
Air Purifying, full
   Ultli appropriate  filter
   tilth •pproprltta  chemical eanlttar
   With appropriate  chcalcal canlitar and Miter

Air PurKvlnft. hiir-«uiik
   Vlth approprlata  chealcat cartridge
   With appropriate  Illttr
   Ulth approprlata  chealcal cartridge and (lltar

SeK-Koacue, Mouthpiece (aicapa only)

Ur-llno

Mr-line ebrailve-blaatlng

Combination Air-Una with auxiliary aalf-contalnad
   air aupply or an  alr-atoraga rtcalvar with
   atari*
•expiratory
Onygan
Petitioner
Vxi
Ko
Ko
Ko
No
No
No
No
No
No
Vai
Protective Device Selection Guide
llaiard
Cat and Vapor
IPUI*
Vat
No
Yea
No
No
No
No
Vex
Ho
No
Vex
ContinlnanH
HIDIM**
No
No
No
No
Vet
No
Hi
Ho
Yot
Ho
No
particular
IDIJI*
Vtx
No
Ko
Ho
Ho
No
Vea
Ho
No
Vox
o Contaminant^
HIDLII** ^
Ho
Ho
Ho
Ho
Vex
Vex
Ho
No
Vex
Vea
Ho
I
Comb liiut lull Can, Vapor, and
Piirtlculutu CnnliiMliiHiitx
IDIJI*
V.,
No
Ho
Vut
Ho
Ho
Yc-i
Ho
No
Vut
HIDIJI**
Ho
HJ
Ho
Ko
Ho
Vex
Ho
You |
t_
Ho f
Hu
 * IDIJI - lonedlately  dangcroua  to life or health.
Thta rifera to any ati|Oiphare that poa«i  an laneJIjt* haiard to life  or (r-xlucul
Irrevertlble effecta op health t!iat will  be dtblllutlpf.
•'HlDtJI - Nut Immediately diogeroua to  life or health.   Thla rcfera to any hatardoua «tnciflitr« chlch euy produce phyilcal dl«ccc.furt Inudlataly,
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                                  -16-
VII. RESPIRATOR USE UNDER SPECIAL CONDITIONS

    The following  special procedures shall  be followed by all Regional
    personnel  involved in hazardous waste site (HWS) investigations and
    environmental  spill  (ES) responses.   The respirator use procedures
    presented  herein have been adapted from the Agency's Occupational
    Health and Safety Manual (Chapter 9, Draft 5-15-84).

    A.   Use of Self-Contained Breathing Apparatus  (SCBA).

         SCBA's must be worn on-site when:

         1.   Containers of unknown or known hazardous materials are being
              opened.

         2.   When in confined spaces where hazardous materials are
              present such as abandoned  waste chemical storage buildings
              or storm drains, drainage  ditches, manholes, etc., which
              have received spilled chemicals.

         3.   When the Project Leader or other responsible person,
              determines that the airborne  concentration of hazardous
              materials is greater than  10  times the permissible exposure
              level (PEL) or where the ambient oxygen content is less  than
              19.54.

    B.   Use of Air-Purify ing Respirators

    Air-purfying respirators, which are  easier to use but provide less
    protection that SCBA's, shall be worn on-site only when:

         1.   Ambient concentration of hazardous materials are not  greater
              than 10 times the PEL, have good warning properties,  and
              ambient oxygen levels are  at  least 19.5%.

         2.    The  Project Leader or other responsible person, determines
              that air-purifying respirators are required as a precaution
              in the event of generation of low ambient levels of toxic
              substances due to sampling, handling, decontamination, or
              other operations.

         3.    Extended periods of on-site use,  which would exhaust  the
              capacity of the filter/sorbent,  are not required.

         4.    Emergency SCBA escape respirators are carried by or located
              in the immediate area of air-purifying respirator users.
              Escape respirators must be donned immediately upon
             experiencing any warning property such as difficulty
              breathing, dizziness,  strong  taste or smell, or other
             adverse reaction.   User must  then leave the site.

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                                  -17-
        NOTE:  Once activated, the self-rescue  SCBA escape respirator
        (Air Capsule) provides a 5-minute air supply.  Accordingly, do
        not venture into an area from which  the escape requires more than
        5-minute s.

        C.   Carrying Respirators

             Air-purifying and/or emergency  escape SCBA respirators must
             be carried on-site when the  Project Leader or other
             responsible person determines that, although the risk is
             very low, hazardous materials may  become present in the air
             during operations.  The respirators must be donned
             immediately upon experiencing any  of the warning properties
             previously mentioned.

        NOTE:  The user must leave the site  immediately after donning an
        escape respirator, or if the warning properties persist after
        donning a cartridge respirator.

        D.   Personnel Requirements.

             1.   Buddy System - A minimum of two employees,  in constant
                  communication with each other, are required to perform
                  any work in a contaminated area (toxic atmosphere or
                  oxygen deficiency). 1

             2.   In addition, at least one  stand-by person,  equipped
                  with a positive pressure SCBA and proper rescue
                  equipment, shall be present in the nearest safe area
                  for emergency rescue of personnel wearing respirators
                  in a dangerous atmosphere. 2

             NOTE 1:  Radio contact must  be  maintained when visual
             contact cannot be maintained.

             NOTE 2:  The stand-by person must  be physically capable of
             removing an injured person by carrying or dragging the
             person to a safe, noncontaminated  area.

'III.  EMPLOYEE TRAINING

     Proper use of respiratory protection equipment can only be assured
     by carefully training Regional  employees in the selection, use, and
     maintenance of the provided equipment.  This requirement can only be
     satisfied by the establishment and implementation of a training pro-
     gram.

     Respiratory protection training requirements are designed to be very
     thorough and complete because of the possibility of Regional
     employees entering highly toxic atmospheres in the course of their
     emergency response and hazardous waste  site activities.   Training
     procedures are divided into three phases:  initial respiratory

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                                  -18-

      protectipn training instruction; annual  refresher training sessions;
      and special field-oriented training exercises.   The following is an
      explanation of each phase of the training  procedures:

A.  Initial  Respiratory Protection Training Instruction

    All  Regional  personnel who are required to use  respiratory protective
    equipment, as soon as practicable upon entry into  the program, will
    receive  training which will ensure the proper and  safe use of the
    equipment.   The initial training, such as  EPA/ERT  Course 165.2, will
    present  intensive and in-depth instruction over a  three-to-five-day
    period.   This course is designed for personnel  involved in hazardous
    waste or emergency spill work and will include  the following topic
    areas:

         EPA Region 10 Respiratory Protection  Program  policy.

         Regulations and laws concerning respirator use.

         Reasons for the need of respiratory protection.

         Basic respiratory protection practices  and equipment.

         Nature,  extent, and effects of respiratory hazards to which
         Regional personnel may be exposed.

         A general explanation of all available  respiratory protection
         equipment and devices, and their uses and  limitations.

         Explanation of why the particular type  of  respirators have been
         selected.

         Explanation of the operation, and capabilities and limitations of
         the selected respiratory equipment in relation to environmental
         emergency response situations and hazardous waste site
         investigations.

         Opportunity for each employee to handle the selected respirator,
         learn how to don and wear it properly,  check its
         respirator-to-face seal (fit test), wear it in a safe atmosphere,
         and wear it in a test atmosphere of isoamyl acetate and irritant
         smoke.

         Explanation of how to perform proper  maintenance and storage of
         the selected respirators.

         Classroom and field instruction in how  to  recognize and cope with
         emergency respiratory protection requirements during field
         activities.

         Discussion of the required continuing field-level training
         sessions.

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                                 -19-

   To allow new entries and other Region 10 employees who will  not be as
   actively involved in hazardous waste/emergency spill  work into the
   program to use EPA-provided respiratory equipment the following
   training will  be  provided by the Regional Occupational  Health and
   Safety Manager:

   1.   Each new member will receive a minimum of 6 hours of instruction
        on specific  EPA-provided respiratory protection  equipment.  Such
        training will  be  scheduled with the Occupational Health and
        Safety Office by  the employee's supervisor.

   2.   Hands-on experience with the provided respiratory protection
        equipment.

   3.   Proper fit testing for air-purifying respirators.

   4.   Proper check-out  and use of atmosphere supplying respirators, if
        needed by the employee.

he supervisors and managers of employees who wear respirators should also
ake this training.

   B.   Annual Refresher  Training Sessions

        Regional  employees who are required to use the provided
        respiratory  equipment shall receive annual
        respiratory-protection-training refresher sessions.   These
        sessions will  be  conducted by the Regional Occupational Health
        and Safety Office.  The sessions will provide employees with a
        constant reinforcement of and updates to the material presented
        at the initial respiratory-protection-training course.

   C.   Special  Field-Oriented Training Execerises

        A specially  designed "hands-on" training course(s) will be
        provided to  employees through the U.S. Environmental  Protection
        Agency's  Environmental Response Team (ERT).  This course,
        Personnel  Protection and Safety (165.2), is designed to provide
        personnel  with the opportunity to train under simulated field
        conditions.   The  course(s), as designed, will provide hands-on
        experience in the concepts, methods, and procedures  for
        responding to incidents involving hazardous substances  either
        singly or in multi-media situations.  The course(s)  will involve
        the utilization of the respiratory protective equipment and will
        provide the  employee with an expanded familiarity and experience
        with the  use and  reliance of his respiratory protective equipment
        under response conditions.  The course(s) will be offered
        periodically by ERT and is required initially for members of the
        Region 10 Field Hazardous Waste Investigation Team.   In addition,
        special  field exercises will be held at least once every two
        months for the Region 10 Field Hazardous Waste Investigation
        Team.  This  training will simulate, as much as possible, actual
        on-site field conditions using respirators, instrumentation and
        other equipment used by Region 10.  Actual on-site inspections/
        investigations using Level C or higher levels of protection may
        be counted as a special field exercise.

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                                  -20-
IX.  ISSUANCE OF RESPIRATORS
    It is the policy of EPA Region 10, to assign each employee with a
    personal  complement of respiratory protective equipment.  This
    practice  is not only needed from a personal hygiene and proper fit
    point of  view, but also to insure that the individual's respiratory
    protective equipment will receive proper maintenance and care.  When
    an individual is assigned respiratory protective equipment which he or
    she will  have to depend on while working in a contaminated atmosphere,
    the degree of maintenance, care, and equipment readiness is more
    easily stressed.  Therefore, the following respiratory protective
    equipment will be procured by each Division or Office Director, on an
    exclusive use basis, for personnel requiring respiratory protection:

    1.   Full-facepiece mask, air-purifying, cartridge/canister
         respirator; NOTE:  Special corrective lenses will be procured, if
         required (after proper fit testing) along with nose cups for each
         facepiece purchased.

    The Robertshaw Model 5000 Air Capsule (5-minute SCBA escape hood) and
    MSA Model  401 SCBA unit (a positive pressure full-facepiece SCBA with
    a  30-minute air supply and a lightweight composite air cylinder) will
    not be assigned on an individul basis because it is unlikely that all
    personnel  will be required to wear these units at one time.   MSA Model
    401s,  as well as a selection of NIOSH/MSHA approved particulate, gas
    and vapor,  combination, and high-efficiency cartridges and canisters
    are available from ESD.

    Respiratory  protective equipment which is assigned to an individual
    for his or her exclusive use, shall  be permanently marked as that
    individual's personal equipment.  Marking the equipment should be done
    with adhesive tape (with the user's name wn'tten on it).

    Records of all equipment issued to each employee will be maintained by
    the employee's Supervisor.  These records will include the date of
    initial issuance, the date(s) of reissue, and listing of all repairs.

(.   CLEANING.  INSPECTION. MAINTENANCE, AND STORAGE

    It  is  the  responsibility of the employee to ensure that each piece of
    respiratory apparatus is cleaned and sanitized after each use;
    carefully  inspected for defects before and after each use; repaired
   when needed by a factory certified individual; and stored properly so
    each respirator will  retain its original shape and effectiveness.

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                                -21-


 CLEANING AND SANITATION

 Each respirator shall be cleaned and sanitized after each use.  This
 will be done by the person to whom it has been issued only after the
 individual has received thorough training in the proper procedure.

 The cleaning and sanitizing of  the units will be accomplished in the
 following manner:

 1.   The apparatus (air-purifying and SCBA's) is to be disassembled
      into its major components  as described in the manufacturer's
      schematic display which accompanies the unit when purchased.
      (This step also affords the opportunity to thoroughly inspect,
      externally, each of the components for any defects,  excessive
      wear and tear, etc.).  Destroy and discard any previously used
      filters, canisters, or cartridges.

      Remember, no maintenance can be performed on the MSA Model 401
      regulator, audi-lever,  or  cylinder valve without proper MSA
      certification.

 2.   Thoroughly wash the facepiece and mask components in a cleaning
      and sanitizing solution made up by adding one premeasured
      cleaner-sanitizer packet to one gallon of warm water
      (120-140°F).  The components should be scrubbed with a sponge
      or soft brush to remove dust, dirt or other contaminants.
      Respirator cleaning materials are availble from ESD or the
      Manchester Laboratory.   The respirator should be immersed in this
      solution for at least two  minutes.

 3.   Thoroughly rinse all  component pieces in warm water.   (This step
      is important since residuals of the cleaning-sanitizing solution
      can cause dermatitis in some individuals).
 4.

      use.
Dry all components thoroughly; inspect them again for any
defects; reassemble the units; and store properly until the next
iitional information on this  subject can be found in the  165.2 Personnel
tection and Safety course manual;  Gear Section, Part 2, Appendix II -
e and Cleaning of Respirators.

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                               -22-
 INSPECTION FOR DEFECTS
The inspection of the respirator  is probably the most important step
in the respirator maintenance program.  A conscientious inspection of
the unit will identify damaged or malfunctioning components before use
in a hazardous atmosphere.   Therefore, all respiratory equipment shall
be inspected thoroughly before the apparatus is used and dun'ng and
after the cleaning process.   The  employee and the employee's
supervisor are jointly responsible for ensuring periodic inspections
are performed on the respirators.  These procedures are based  upon
inspection prior to use, inspection dun'ng and after cleaning, and
inspection based on the type of apparatus (i.e., SCBA or air
pun'fy ing).

The external inspection of  the respirators will include a check for
tightness of connections; a check on the condition of the respirator
inlet and outlet coverings,  a head harness and assembly, valves, and
connecting tubes; the end-of-service life indicators and shelf-life
dates on all filters, canisters,  and cartridges; and a thorough check
of the regulators, alarms,  and other warning systems.  All  rubber and
elastomeric parts of the respirator will be checked for pliability,
proper sealing, and any sign of deterioration.  Each air cylinder will
be checked to insure its integrity and its readiness for use.
Additional information on SCBA inspection procedures can be found in
the 165.2 Personnel Protection and Safety course manual:  Clear
Section, Part 3, Appendix I  - DOT Specification Cylinders and  Appendix
II - SCBA Checkout Procedures.

MAINTENANCE AND REPAIR

Replacement of parts and repair of all respiratory protective
equipment will be performed only  by persons properly trained and
certified by the manufacturer.  Reducing or admission valves and
regulators will be returned to the manufacturer or to a trained and
certified technician for repair or adjustment.  The Regional
Occupational Safety and Health Manager has received MSA Level  II
training and can repair the  low pressure side of the regulators.  IT
IS STRICTLY FORBIDDEN TO SUBSTITUTE ANY PART OF THE RESPIRATOR
ASSEMBLY WITH ANOTHER BRAND OR TYPE OF RESPIRATOR PART.  TO DO SO WILL
INVALIDATE THE APPROVAL OF  THE DEVICE AND COULD SIGNIFICANTLY
COMPROMISE THE HEALTH/LIFE  OF THE USER.

The Supervisor will maintain an up-to-date record of all repairs,
adjustments, and replacement of parts.  The record should indicate the
date,  respirator make and model,  part number, and the technician's
name.

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                               -23-
STORAGE OF EQUIPMENT

All respiratory protective equipment will be stored in such  a way as
to protect it against dust, sunlight, excessive heat,  extreme cold,
excessive moisture, damaging chemicals, and mechanical damage.
Respirators will be stored individually, not stacked one upon the
other or in cramped spaces,  to prevent distortion of rubber  or other
elastomeric parts.   Respirators should be stored in plastic  bags and
readily identifiable as to the individual to whom it has been issued.
As OSHA guidelines  suggest,  respirators will be stored in their
original cartons whenever  possible.

EVALUATION OF RESPIRATOR PROGRAM EFFECTIVENESS

It is the policy of EPA Region 10 in compliance with 29 CFR  1910.134
and ANSI Z88.2-1980, to regularly audit and evaluate the respiratory
program's effectiveness in order to insure that all  persons  involved
are being provide with the best respiratory protection possible.  As
further assurance of this  degree of protection, the  user will be
monitored periodically.   The respiratory program will  be evaluated
annually by the Occupational Health and Safety Manager;  if necessary,
the written operating procedures will be modified and  corrective
actions will be taken to eliminate defects in the program, noting
target dates for implementation.

The Occupational Health and Safety Manager will perform unannounced
inspections of respirator  use to insure that the following procedures
are adhered to:  the proper types of respirators are being selected
for the job; individuals who are required to wear respirators have
received proper training;  respirators are inspected and maintained
properly; respirator storage is satisfactory; monitoring for
respiratory hazards is continuous when air-purifying respirators are
used; the respirators in use are in good operating condition; and
medical and biochemical  surveillance of the respirator user  is being
carried out.  Further, the Occupational Health and Safety Manager
shall periodically  consult with respirator users about their
acceptance of their respirators as they relate to comfort,
interference with vision and communications, restriction of  movement,
resistence to breathing, interference with job performance,  and their
general confidence  in their  respirators effective protection.  This
information will  be documented and analyzed so as to insure  the
respirator user's continued ability to wear the respirator issued to
him/her.

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                                            Page  24
5 Appendix D
                                             APPENDIX  A

                    OCCUPATIONAL SAFETY AND HEALTH
ARDS AND INTERPRETATIONS
.PPENOIX D TO SECTION 1910.1025—
  QUALITATIVE FIT TEST PROTOCOLS
.ppendix specifies the only allowable qualitative fit
tocols permissible for compliance with paragraph
         11.  If  the  test subject correctly identifies the jar  con-
       taining the odor test solution he may  proceed to respirator
       selection and fit testing.

         B. Respirator selection.

         1. The test subject shall  be allowed to  select the most
       comfortable respirator from a large array  of various sizes
       and manufacturers that includes at least three sizes of elas-
       tomeric half facepieces and units of at least two manufactur-
 lyl Acetate Protocol

 or threshold screening.

 •ee 1-liter  glass jars with metal lids (e.g. Mason or
 i) are required.

 jr-free water  (e.g.  distilled or spring water) at ap-
 tely 25°C shall be used for the solutions.

 • isoamyl acetate (IAA) (also known as isopentyl ace-
 ick solution is prepared by adding 1 cc of pure IAA
 • of odor free water in a 1-liter jar and shaking for 30
  The solution shall be prepared new at least weekly.

 i screening test shall be conducted in a  room sepa-
 m the room used  for actual fit testing. The two
 nail  be well ventilated but may  not be connected to
 3 recirculating ventilation system.

 5 odor test solution is prepared in a second jar by
 .4 cc of  the stock solution into 500 cc  of odor free
 sing a clean dropper or pipette. Shake for 30 seconds
 w to stand for two to three minutes so that the IAA
 ration above the liquid may reach equilibrium. This
 may be used for only one day.

 est blank is prepared in a third jar by adding 500 cc
 free water.

 » odor test  and test  blank jars shall be labelled 1 and
 • identification. If the labels are put on the lids they
 periodically dried off and switched to avoid people
 ; the same  jar always has the IAA.

 2 following instructions shall  be  typed on a card and
 n the table in front of the two test jars (i.e. 1 and 2);

 purpose of this test is to determine if you can smell
 oil at a low concentration. The two bottles in front of
 :am  water. One of these bottles-also contains a small
 of banana  oil. Be sure the covers are on tight, then
 ach bottle  for  two seconds. Unscrew the lid of each
 ine at a time, and sniff at the mouth of the bottle.
 to the test conductor which bottle contains banana
j mixtures used in the IAA odor detection test shall
ared in an area separate from where the test is per-
 in order to prevent olfactory fatique in the subject.

 the test subject is unable to correctly identify the
.aining the odor test  solution, the IAA  QLFT may
ised.
         2. The selection process shall be conducted in a room sep-
       arate from the  fit-test chamber to  prevent odor fatigue.
       Prior to the selection  process, the test subject  shall be
       shown how to put on a respirator, how it should be posi-
       tioned on the face, how to set strap tension and how to as-
       sess a "comfortable" respirator. A mirror shall be available
       to assist the subject in evaluating the fit and positioning of
       the respirator.  This  may  not constitute his formal training
       on respirator use, only a review.

         3. The  test subject  should  understand that he is  being
       asked to select  the respirator which provides the most com-
       fortable fit for  him.  Each respirator represents a different
       size and shape and, if  fit properly, will  provide adequate
       protection.

         4. The test subject holds each facepiece up to his face and
       eliminates those which  are obviously  not giving a comfort-
       able fit. Normally, selection  will begin with a half-mask and
       if a fit cannot be found here, the subject will be asked to go
       to  the  full  facepiece respirators. (A small percentage  of
       users will not be able to wear any half-mask.)

         5. The more comfortable facepices are recorded; the most
       comfortable mask is donned  and ivorn at least five minutes
       to assess comfort.  Assistance  in assessing comfort can  be
       given by discussing the points in  #6 below. If the test sub-
       ject is  not familiar  with  using a particular respirator,  he
       shall be directed to don  the mask several times and to adjust
       the straps each time, so  that he becomes adept  at setting
       proper tension  on the straps.

         6. Assessment of comfort  shall include reviewing the fol-
       lowing points with the test subject:

         Chin  properly placed.
         Positioning of mask on  nose.
         Strap tension.
         Fit across nose bridge.
         Room for safety glasses.
         Distance from nose to chin.
         Room to talk.
         Tendency to  slip.
         Cheeks filled out.
         Self-observation in mirror.
         Adequate time for assessment.

         7. The  test subject shall  conduct the conventional nega-
       tive  and positive-pressure  fit checks (e.g. see ANSI
       Z88.2-1980). Before conducting  the  negative- nr positive-
       pressure checks, the subject shall he told In "spat" his mask
       by  rapidly moving  the -head side-to-sirie and up and  down.
       taking a few deep breaths.

         8. The test subject is now ready fnr fit testine.
25 Appendix D
790.0.54
Change .'!'

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                                              Page  25
UPATIONAL SAFETY AND HEALTH
                                    1910.1025 Appendix D
                                                                      STANDARDS AND INTERPRETATIONS
After passing the fit test, the test subject shall be ques-
fl again regarding the comfort of the respirator. If it
ecome  uncomfortable, another model of respirator shall
ied.

 The employee shall  be given the opportunity to select
*eri*iU facepiece anil be relestod if during the first two
s of on-the-job  wear the chosen  facepiece becomes
.•eptably uncomfortable.

Fit test.

The  fit test chamber shall be substantially  similar to a
 55 gallon drum  liner suspended inverted over a 2 foot
eter frame, so that the top of chamber is about 6 inches
e the test subject's head. The inside top center of the
ber shall have a small hook attached.

Each respirator used  for the fitting  and  fit testing shall
Dipped with organic vapor  cartridges or offer protec-
against organic  vapors. The cartridges or  masks shall
.anged at least weekly.

After selecting,  donning, and properly adjusting a res-
;>r himself,  the  test  subject  shall  wear it to the fit
ig room. This room  shall be separate  from the room
 for odor threshold screening and respirator selection,
^hall be well ventilated,  as by an  exhaust fan or lab
  to prevent general  room contamination.

A copy of the following test exercises and  rainbow (oi-
 ly effective) passage shall be taped to the inside of the
chamber:

Eftrrixex

formal breathing.

  Deep breathing. Be certain breaths are iltrp and
  Turning head from side-to-side. Be certain movement
 nplele. Alert  the test subject not to bump the respira-
 •i the shoulders. Have the test subject inhale when his
 is ut either side.

  Nodding  head up-and-down.  Be certain  motions are
 lete and made about every second. Alert the test sub-
 lot  bump  the respirator on the chest.  Have  the test-
 ct inhale when his  head is in the fully up position.

 Talking. Talk  aloud and slowly for several minutes. The
 ang paragraph is called the Rainbow Passage.  Reading
 1 result in a wide range of facial movements, and thus
 .eful  to satisfy this requirement.  Alternative passages
 \ serve the same purpose may also be used.

 buir Puxxiige

 ten the sunlight strikes raindrops in the air,  they act
  prism anil form a  rainbow. The rainbow is a divison of
 • light into many beautiful colors.  These  take the shape
 ong round arch, with its path high above, and its two
 apparently beyond the  horizon. There is.  according tc.
 d, a  boiling pot of gold at one end. People look, but no
 •ver finds  it.  When a man looks for something beyond
 ., his friends say he is looking for the pot of gold at the
 .f tho rainbow.
  vi. Normal breathing.

  5. Each test subject shall wear his respirator for at least
10 minutes before starting the fit test.

  6. Upon entering the test chamber, the test subject shall
be given a U inch by 5 inch piece of paper towel or other po-
rous absorbent single ply material, folded in half and wetted
with three-quarters of one cc of pure IAA. The test subject
shall hang the wet towel on the hook  at the top of the
chamber.

  7. Allow two minutes for the IAA test concentration to be
reached before starting the fit-test exercises.  This would be
an appropriate time to talk with the- test  subject, to explain
the fit test, the importance of his cooperation, the purpose
for the head exercises, or to demonstrate some of the
exercises.
  8. Each exercise  described in No. 4 above shall be per-
formed for at least one minute.
  9. If at any time during the test, the subject detects the
banana-like odor of IAA, he shall quickly exit from the test
chamber and  leave the test area to avoid olfactory fatigue.

  10. Upon  returning  to the selection room, the subject
shall remove the respirator, repeat the odor sensitivity test,
select and  put on another  respirator,  return to the test
chamber, etc. The process continues until a respirator that
fits well has been found. Should the odor sensitivity test be
failed, the subject shall wait about 5 minutes before retest-
ing.  Odor sensitivity will  usually  have returned by this
time.
••*!&&
  11.  If a person cannot be fitted with the selection of half-^
mask  respirators, include full facepiece models in the selec-s^,
tion process. When u  respirator is found that passes the ""
test, its efficiency shall be demonstrated  for the subject by
having him  break  the  face seal and take a breath before
exiling the chamber.

  12.  When the test subject leaves the chamber he  shall re-
move  the saturated towel, returning it to the test conduct-
or. To keep the area from becoming contaminated, the used
towels shall be kept in a self-sealing bag. There is no signifi-
cant IAA concentration buildup in the test chamber from
subsequent tests.                                  ...  ^«

                                                ••U'. .TrT*2
  l.'l.  Persons who have successfully passed this fit test I
be assigned the use of  the tested respirator in atmospheres
with  up to  10 times the PEL of airborne lead. In other "'
words this IAA protocol may be used to assign a protection .'
factor no higher than 10.

II. Saccharin Solution Aerosol Protocol.

  A. Taste threshold screening.

  1. Threshold  screening  as  well as fit  testing employees
shall use an enclosure about the head and shoulders that  is
approximately 12 inches in diameter by 14 inches tall  with at
least the front portion  clear and that allows free movement
of the head when  a- respirator is worn.  An  enclosure ,-uo-
stantially similar to the 3M hood assembly of oar' * ^"T  '••!
and FT 15 combined is adequate.
                                                790.0.55

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                                                Page 26
Appendix D
                                                               OCCUPATIONAL SAFETY AND HEALTH
*DS AND INTERPRETATIONS
eat enclosure shall have a three-quarter inch hole in
e test subject's nose and mouth area to accommo-
ibulizer nozzle.

ntire screening and testing procedure shall be ex-
the test subject prior to the conduct of the screen-
 est subject shall don the test enclosure. For the
 screening test, he shall breathe through his open
 i tongue extended.

 ; a DeVUbiss Model 40 Inhalation Medication Neb-
 test conductor shall spray the threshold check so-
 ) the  enclosure. This nebulizer shall be  clearly
 distinguish it from the fit test solution nebulizer or
 hreshold check solution consists of 0.83 grams of
 :charin, USP in water.  It can be prepared by put-
 the test solution (see C6 below) in 100 cc of water.

 oduce the  aerosol the nebulizer bulb  is firmly
 o that it collapses completely then released and si-
 lly expand.

 queezes are repeated rapidly and then the test sub-
 el whether the saccharin can be tasted.

  first response is negative, ten more squeezes are
 pidly and the test subject is again asked whether
 in is tasted.

 s second  response is negative ten more squeezes
 id rapidly  and  the test  subject  is again asked
 9 saccharin is tasted.

 test conductor will take note of the number of
 quired to elicit a taste response.

 ; saccharin is not tasted after 30 squeezes (Step 9),
 iject may not-perform the saccharin fit test.

 aste response is elicited,  the test subject shall be
 t« note of the taste for reference in the  fit test.

 •ct use of the nebulizer means  that approximately
 i is used at a time in the nebulizer body.

 nebulizer  shall  be~ thoroughly rinsed  in water,
   and refilled at least each morning and afternoon
 very four hours.

 otor Mlextlon.

  rs shall  be selected as described in  section  IB
  pt that each respirator shall  be equipped with a
  Iter cartridge.
  test uses the same enclosure described in U1 and
  jst subject shall wear his respirator for al least 10
  ore starting the fit teat.
          3. The test subject shall don the enclosure while wearing
        the respirator selected in  section A  above. This respirator
        shall be properly adjusted and equipped with a particular fil-
        ter cartridge.

          4. The test subject may not eat. drink (except plain water),
        or chew gum for 15 minutes before the test.

          3. A second DeVilbiss Model 40  Inhalation Medication
        Nebulizer is used to spray the fit test solution into the en-
        closure. This nebulizer shall be clearly marked to distinguish
        it from the screening test solution nebulizer or equivalent.

          4. The fit test solution is prepared  by adding 83 grams of
        sodium saccharin to 100 cc of warm •water.

          7. As before, the test subject shall breathe through the
        open mouth with tongue extended.

          I. The nebulizer is inserted into the hole in the front of the
        enclosure and  the fit test solution is sprayed into the en-
        closure using the same technique as for the taste threshold
        screening and the same number of squeezes required to elicit
        a taste response in the screening. (See B 10 above).

          1. After generation of the aerosol the test subject shall be
        instructed to perform the following exercises for one minute
        each.

           I. Normal breathing.

           II.  Deep breathing. Be certain breaths are deep and regu-
         lar.

           III. Turning head from side-to-side. Be certain movement is
         complete. Alert the test subject not to bump the respirator
         on the shoulders. Have the test subject inhale when his head
         is at either side.

           Iw. Nodding head up-and-down. Be certain  motions are
         complete. Alert the test subject not to bump the respirator
         on the chest.  Have the test subject  inhale when his head  in
         the fully up position.

           v. Talking. Talk aloud and slowly for several minutes. The
         following paragraph is called the Rainbow Passage. Reading
         it will result in a wide range of facial movements, and thus be
         useful  to  satisfy this requirement. Alternative  passages
         which serve the same purpose may also be used.

         Rainbow Passagt
           When the sunlight strikes raindrops in  the air. they act like
         a prism and form a rainbow. The rainbow is a division  of
         white light into many beautiful colors  Those lake the shnpe
         of a long round arch, with its path  hi«h above, and its two
         ends apparently beyond the horizon. There is. according  to
         legend, o boiling pot of (fold  at onr end. People look, but  no
         one ever finds it. When a man looks for something beyond his
         reach, his friends say he is looking for the pot of gold at the
         end of the rainbow.

           10.  Every 30 seconds.  tht> aerosol concentration shall  be
         replenished using one-half the number of squeeze as initially
         (C8I.

           11. The test subject shall so indicate to tht> lest conductor
  ipcndix I)
790.0.56
                                                                                                   Changr :!-'

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                                                   Page 27
?ATIONAL SAFETY AND HEALTH
                                          1910.1025 Appendix D
ty time during the fit test the taste of saccharin it de
 f the saccharin is detected the fit is deemed unsatisfac-
id a different respirator shall be tried.

Successful completion of the test protocol shall allow
i of the tested respirator in contaminated atmospheres
 0 times the PEL. In other words this protocol may be
isign protection factors no higher than ten.

rrltant Fum« Protocol
 tspirator selection.
 irators  shall be selected as described in section IB
 except that each respirator shall be equipped with
 ficiency cartridges.

 r t«st.

 ie test subject shall be allowed to smell a weak concen-
  of  the irritant  smoke  to  familiarize him  with its
 .eristic odor.

 ie test  subject shall properly don the respirator se-
 is above, and wear it for at least  10 minutes before
 jthe fit test.

 « test conductor shall review this protocol  with the
 >ject before testing.

 ie test subject shall perform the conventional positive
 e and negative pressure fit checks. Failure  of either
 hall be cause to select an alternate respirator.

 eak both ends of a ventilation smoko tube containing
  oxychloride, such as the  MSA part No.  5645. or
 ent. Attach a  short length of tubing to one end of the
 ;ube. Attach the other end of the smoke tube to a low
 e air pump set to deliver 200 milliliters per minute.

 (vise the test subject that the smoke can be irritating
 yes and instruct him to keep his eyes closed while the
 erformed.

 e test  conductor shall direct the  stream of irritant
 from the tube towards the faceseal  area of the  test
  He shall begin at least 12 inches from  the facepiece
                     STANDARDS AND INTERPRETATIONS


       and gradually move to within one inch, moving around the
       whole perimeter of the mask.

         I. The following  exercises shall be performed  while the
       respirator seal is being challenged by the smoke. Each shall
       be performed for one minute.
         I. Normal breathing.
         II. Deep breathing. Be certain breaths are deep and regu-
       lar.
         III.  Turning head from side-to-side. Be certain movement is
       complete. Alert the test subject not to bump the respirator
       on the shoulders. Have test subject inhale when his head is at
       either side.

         Iw.  Nodding head up-and-down.  Be certain motions  are
       complete. Alert the test subject not to bump the respirator
       on the chest. Have the test subject inhale when his head is in
       the fully up position.

         v. Talking—slowly and  distinctly, count backwards from
       100.

         vl.  Normal breathing.

         *. If  the irritant smoke produces an involuntary reaction
       (cough) by the test subject, the test conductor shall stop the
       test.  In this case the  test respirator is rejected and another
       respirator shall be selected.

         10.  Each test subject passing the smoke test without  evi-
       dence of a response shall be given a sensitivity check of the
       smoke from the same  tube to determine whether he reacts to
       the smoke. Failure to evoke a response shall void the fit test.

         11.  Steps B4, B7, B8 of this  protocol shall be performed in
       a location with exhaust  ventilation sufficient to prevent gen-
       eral contamination of the testing area by the test agents
       (I A A, irritant smoke).

         12.  Respirators successfully  tested by the protocol may be
       used in  contaminated  atmospheres up to ten times the PEL.
       In other words this protocol may be used to assign protection
       factors not exceeding ten.  {appendix D amended at 48 F.R.
       9641,3/8/83.)
  32
790.0.57
                                                                                         1910.1025 Aooenaix

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