EPA-AA-SDSB-87-10 Technical Report Effects of Gasoline Volatility on the Hydrocarbon Exhaust Emissions From a 1984 Oldsmobile Cutlass By Alan E. Schuler August 19S7 NOTICE Technical Reports do not necessarily represent final EPA decisions or positions. They are intended to present technical analysis of issues using data which are currently available. The purpose in the release of such reports is to facilitate the exchange of technical information and to inform the public of technical developments which may form the basis for a final EPA decision, position or regulatory action. Standards Development and Support Branch Emission Control Technology Division Office of Mobile Sources Office of Air and Radiation U. S. Environmental Protection Agency ------- -2- I. Executive Summary This report describes the results of a gasoline volatility/exhaust emission test program done under EPA contract by ATL Laboratories in Columbus, Ohio. The program was developed to help explain why HC exhaust emissions frequently increase when using fuels with high volatility. The testing involved a 1984 3.8L Olds Cutlass with multi-point fuel injection. Two different fuels (9.0 and 11.5 psi RVP) were used, along with three different conditions of the evaporative canister (no purge, "standard" canister loading, and a loading beyond breakthrough). In addition, tests were performed with both fuels with the catalytic converter removed and a standard canister loading to determine the effect of RVP on engine-out emissions. For this vehicle, it appeared that the increase in HC exhaust emissions with increased fuel RVP is due to the increase in vapors generated in the fuel tank during vehicle operation. Canister weight (loading) did not affect exhaust emissions. Thus, this increase in fuel tank vapors may help explain the RVP differences seen in EPA's Emission Factor data base.[l] This means that the temperature of the fuel tank simulated during FTP testing may be more critical than previously believed. This report is divided into four major sections: Background and Test Format; Test Results; Discussion of Results; and Conclusions. The fuel summary sheets are included in the Appendix. II. Background and Test Format As previously mentioned, the purpose of this study was to determine why HC exhaust emissions increase with increased fuel volatility. Related test programs indicate that unmetered fuel may be the cause, although direct fuel effects could not be confidently ruled out.[2,3,4] Most of this unmetered fuel was thought to have come from the canister purge, with the rest being generated in the fuel tank during vehicle operation. To better evaluate the RVP/exhaust emission interaction, a test program was developed calling for testing with 9.0 and 11.5 RVP fuel, each with no purge, standard canister loading, and a canister loading beyond breakthrough condition (hereafter referred to as saturated though this was not strictly the case). Under the no purge condition, unmetered fuel to the engine from the fuel tank was also interrupted. In addition to the canister variations described above, a series of tests with the catalyst removed were performed using a standard canister loading for both fuels. These engine-out emission values would indicate whether the differences in HC exhaust emissions occurred in the engine or catalyst. Assuming ------- -3- increased purged hydrocarbons (HC) to be the major cause of increased HC tailpipe emissions, two mechanisms were considered possible. According to the first mechanism, the increase in HC emissions could be occurring mostly during combustion. The catalytic converter - being primarily a proportional reduction device - would then allow a proportional increase in tailpipe emissions. According to the second mechanism, formation of the excess hydrocarbons could be the same as with the smaller purged HC quantities, but a reduction in excess oxygen could be reducing catalyst efficiency, resulting in an increase in tailpipe emissions. During combustion, the hydrogen atoms in the fuel are oxidized before the carbon atoms. Therefore, as the oxygen level starts to decrease, incomplete oxidation will occur first for the carbon atoms causing an increase in CO levels (with little or no increase in HC levels) . Because of this greater sensitivity, CO emissions from all tests were also evaluated along with HC emissions. Due to the large number of unknowns and the correspondingly high test costs for a comprehensive program, only one vehicle was tested at this stage of the evaluation. To further reduce costs, hot-start LA-4's were used rather than full FTPs. A revised version of this program using more vehicles was left as a future option, depending on these test results. To select a vehicle for this test program, an analysis was made of the test results of 308 cars from EPA's Emission Factor (EF) data base to determine which, if not all, types of vehicles have an exhaust emission sensitivity to fuel RVP. The analysis of these vehicles showed that several groups of vehicles had a fairly high statistical sensitivity to fuel RVP (volatility). The most, notable were 3.8 L GM vehicles with multi-point fuel injection (PFI). -A car was then chosen from this group (a 1984 Oldsmobile Cutlass Cierra) for testing. Before starting the actual test program, back-to-back hot start LA-4's on both 11.5 and 9.0 RVP fuels were run at ATL to verify the vehicle's continued sensitivity. Each test condition was to receive a single replicate run, except for the "baseline" (standard canister loading), which was to receive two replicates. The second and third baseline runs (for a given fuel) were made in between the no purge and saturated canister runs to confirm the vehicle's repeatability. The adaptive memory software in the vehicle's computer was a particular concern, since it could be causing the exhaust emissions of one test to be affected by the previous tests conditions. ------- -4- To ensure consistent canister loadings, the canister was artificially loaded prior to each test. A baseline canister weight was obtained" by purging the canister for one hour at one scfm, and then increasing the weight by 30/46 grams for a "standard" load (9.0/11.5 RVP, respectively), and 80 grams for the loading beyond breakthrough (both 9.0 and 11.5 RVP). The standard load represents the estimated uncontrolled emissions from one diurnal and one hot soak, plus an additional 10 grams to account for the estimated residual in a "typical" in-use canister. In addition to measuring exhaust emissions and canister weights, fuel tank, engine block, and engine oil temperatures were also recorded, along with purge and manifold vacuum. All tests were performed with the same driver and on the same dynamometer. The general testing sequence consisted of: 1. Drain vehicle fuel. 2. Weigh canister (record wet and dry bulb temps). 3. Purge canister for 1 hour at 1 scfm. 4. Weigh canister. 5. Install canister on portable fuel tank. 6. Load canister to desired weight by adding 75°F test fuel to the portable tank. This pushes fuel vapors out of the tank into the canister. 7. Weigh canister. 8. Fuel the vehicle to 40 percent of tank capacity using 75°F test fuel. 9. Vent tank line to air intake of car and plug purge line. (Canister is not installed on vehicle.) Push vehicle onto dyno. LA-4 prep to warm-up engine and catalyst. 10. 10-minute soak. During soak, install canister on vehicle, connect tank and purge lines. 11. Hot-start LA-4. Measure emissions, traces on temperatures and vacuums. 12. One hour soak in soak room. (Push vehicle there). Immediately after soak, remove canister and weigh. III. Test Results Summaries of hot-start LA-4 emissions, temperatures, and canister weights areas are shown in Tables 1, 2, and 3, respectively. The emission results for bags 1 and 2 of the LA-4 are shown in Table 4. The tests generally went as planned. Four additional tests were run, usually to further replicate questionable data. The retest for 9.0 RVP fuel with no catalyst was due to a malfunction in the temperature chart recorder. Since the "no purge" (NP) conditions did not involve the charcoal canister, the one-hour post-run soaks were not done. ------- Table 1 Emission Test Results (g/mi) 1984 Olds Cutlass Cierra (3.8L PFI) Condition FTP EPA Calc.Hot Start (Bag 2&3) Qualification Retest No Purge Standard Loading No Catalyst Retest Retest Fuel RVP Rep 11.5 9.0 11.5 9.0 11.5 9.0 Standard Loading 11.5 9.0 11.5 9.0 Saturated Loading 11.5 9.0 11.5 9.0 1 1 1 2 3 1 2 3 2 3 1 2 1 2 1 2 1 2 1 2 1 1 1 2 HC .36 .23 .16 i n CO EPA EF 7.56 4.05 5.26 •) OK NOx C02 MPG TEST RESULTS .76 .64 .65 oq 449.8 461.4 19.15 18.94 ATL TEST RESULTS* .15 .10 .19 .17 .13 .13 .11 .19 .13 .13 .13 .11 .10 .10 .13 .16 .11 .13 2.30 1.97 1.86 2.19 2.16 2.12 5.60 3.00 5.57 5,93 5.83 2.72 2.60 4.68 3.00 3.90 2.67 2.44 2.25 2.00 4.10 5.51 2.58 3.67 16.59 16.91 16.60 13.78 13.58 14.61 .65 .55 .70 .71 .71 .62 .54 .61 .54 .55 .68 .67 .64 .63 .70 .76 .62 .63 2.05 2.06 2.09 2.21 2.10 2.17 433.9 442.5 442.1 441.6 451.2 429.8 407.9 449.6 443.2 441.8 456.1 454.9 451.8 451.7 438.4 443.6 432.3 444.9 407.3 417.8 405.6 413.4 412.4 417.7 20.01 19.82 19.64 19.64 19.24 20.41 21.51 19.38 19.78 19.78 19.25 19.32 19.46 19.48 19.92 19.59 20.31 19.66 20.12 19.68 20.27 20.07 20.13 19.82 Odom 23512 23550 23512 23550 38431 38461 38490 38505 38610 38639 38713 38728 38742 38757 38520 38535 38654 38669 38580 38595 38683 38698 38831 38846 38860 38772 38787 38802 Run Order 1 2 7 8 13 14** 13r 14 r 3 4 9 10 5 6 11 12 17 18 17r 15 15r 16 Test Date 10/08/85 10/11/85 11/19/86 11/20/86 11/25/86 11/25/86 12/01/86 12/02/86 12/04/86 12/04/86 12/05/86 12/05/86 11/26/86 11/26/86 12/02/86 12/02/86 12/01/86 12/01/86 12/03/86 12/03/86 12/09/86 12/09/86 12/10/86 12/08/86 12/08/86 12/08/86 I ui LA-4 (2 bag) tests. Test results excluded from statistical analysis. ------- Table 2 Temperature Data 1984 Olds Cutlass Cierra Condition (jualif ication Fuel RVP 11.5 9.0 Standard Loading 11.5 9.0 Retest No Purge 9.0 11.5 9.0 Saturated Loading 11.5 9.0 Standard Loading Mo Catalyst Retest Retest 11.5 9.0 Rep 1 1 1 2 3 1 2 3 2 3 1 2 1 2 1 2 1 2 1 2 1 1 1 2 TEMPERATURES i Fuel Tank Soldered T/C Test Start 87 89 88 91 88 90 86 90 86 90 88 91 92 97 85 89 86 90 88 90 88 _ 88 91 Test End 97 98 97 100 98 100 98 102 98 100 98 100 103 107 95 99 98 100 97 98 98 _ 96 99 Magnetic T/C Test Start/ 87 88 87 91 88 89 86 90 85 90 87 90 91 96 84 89 86 90 88 89 88 87 90 Test End 95 97 96 98 96 99 97 101 97 99 97 99 102 105 93 98 97 99 96 97 97 95 98 (°F) Engine Block Test Start 196 192 187 189 197 192 189 194 191 194 196 195 193 197 191 195 190 193 195 193 192 191 193 Test End 185 . 183 181 182 186 187 183 189 184 179 180 182 185 184 186 185 183 183 185 181 183 181 180 Oil Test Start 199 197 192 200 197 198 193 198 194 201 195 204 200 205 193 199 194 202 200 202 194 _ 201 199 Test End 243 242 242 242 242 243 242 243 241 244 242 243 243 244 242 243 242 242 242 242 242 _ 242 243 Run Order A B 1 2 7 8 13 14 13r 14r 3 4 9 10 5 6 11 12 17 18 17r 15 15r 16 Test Date 11/19/86 11/20/86 11/25/86 11/25/86 12/01/86 12/02/86 12/04/86 12/04/86 12/05/86 12/05/86 11/26/86 11/26/86 12/02/86 12/02/86 12/01/86 12/01/86 12/03/86 12/03/86 12/09/86 12/09/86 12/10/86 12/08/86 12/08/86 12/08/86 I (Ti ------- Table 3 Canister Weights* 1984 Olds Cutlass Cierra '•.mdition uilif ication Purge .mclard Loading Catalyst Retest Retest Fuel RVP 11.5 9.0 •uKlard Loading 11.5 Retest 9.0 11.5 9.0 11.5 9.0 Rep 1 1 1 2 3 1 2 3 2 3 1 2 1 2 indard Loading 11.5 1 2 9,0 1 1 2 1 1 1 2 Fully Purged Weight** 791.24 799.39 788.14 788.14 799.03 793.35 788.55 788.55 788.55 788.55 ___ 793.15 793.15 789.54 789.54 798.42 798.40 798.42 791.68 791.88 791.68 Wet Bulb (°F) 61 61 61 60 58 57 59 59 59 59 _._ 63 63 58 57 65 65 65 57 57 59 Dry Bulb <°F) 76 72 71 71 73 72 72 72 72 72 ___ 72 72 71 70 75 75 75 71 70 70 Begin Test Seq. 802.13 802.83 834.78 834.84 844.64 823.08 819.49 817.89 819.39 819.76 __. 864.44 864.67 850.88 850.54 844.90 844.51 844.34 821.98 821.75 822.00 Wet Bulb (°F) 62 62 62 63 58 59 58 58 59 56 56 59 57 56 65 64 61 58 57 58 Dry Bulb (°F) 76 72 77 74 71 73 71 72 69 70 ... 72 70 70 71 75 74 71 70 70 70 End Test Seq. 816.86 801.07 845.70 851.79 851.72 818.14 815.17 819.64 823.17 819.47 _._ 867.03 870.06 838.11 839.28 851.11 854.48 857.31 815.09 815.67 825.21 Wet Bulb (°P> 61 59 63 63 59 61 58 58 57 56 ___ 58 59 57 59 66 65 56 56 59 57 Dry Bulb (°F) 77 68 74 74 70 72 72 71 69 69 ___ 70 71 70 71 76 75 68 69 70 69 Weight Change +14.73 - 1.76 +10.92 +16.95 + 7.08 - 4.94 - 4.32 + 1.75 + 3.78 - .29 ___ + 2.59 + 5.39 -12.77 -11.26 + 6.21 + 9.97 +12.97 - 6.89 - 6.08 + 3.21 Run Order A B 1 2 7 8 13 14 13r 14r 3 4 9 10 5 6 11 12 17 18 17r 15 15r 16 All weights are in grams. The canister was fully purged at the beginning of each day, except for days with retests ------- Condition Qualification No Purge Standard Loading No Catalyst Retest Retest Fuel RVP 11.5 9.0 Standard Loading 11.5 Retest 9.0 11.5 9.0 Saturated Loading 11.5 9.0 11.5 9.0 -8- Table 4 Emission Results by LA-4 Bag (g/mi) 1984 Olds Cutlass Cierra Rep 1 1 1 2 3 1 2 3 2 3 1 2 1 2 1 2 1 2 1 2 1 1 1 2 Bag HC .095 .074 .121 .106 .108 .111 .083 .134 .105 .109 .117 .093 .097 .095 .081 .108 .077 .102 ..956 .829 .808 .978 .945 .902 1 CO 2. 1. 2. 2. 2. 1. 1. 2. 1. 2. 2. 1. 1. 1. 1. 2. 1. 2. 7. 7. 7. 5. 5. 6. 74 46 32 44 94 42 33 59 61 37 05 90 82 64 61 68 19 04 27 30 43 76 67 50 Bag 2 HC .058 .026 .067 .064 .052 .018 .024 .053 .029 .022 .017 .015 .005 .006 .047 .053 .028 .029 1.34 1.05 1. 14 1.22 1.22 1.22 CO 2.86 1.54 3.25 3.50 2.89 1.30 1.27 2.09 1.40 1.53 .62 .54 . -2 .36 2.49 2.83 1.39 1.62 9.32 9.18 9.61 8.02 7.90 8.11 Run Order A B 1 2 7 8 13 14 13r 14r 3 4 9 10 5 6 11 12 17 18 17r 15 15r 16 Test Date 11/19/86 11/20/86 11/25/86 11/25/86 12/01/86 12/02/86 12/04/86 12/04/86 12/05/86 12/05/86 11/26/86 11/26/86 12/02/86 12/02/86 12/01/86 12/01/86 12/03/86 12/03/86 12/09/86 12/09/86 12/10/86 12/08/86 12/08/86 12/08/86 ------- -9- Scatter plots of the HC and CO emissions for the tests run with the catalytic converter on the vehicle are shown in Figures 1 and 2, respectively. In both figures, the value for run 14 - standard loading, 9.0 RVP fuel - is uncharacteristically high compared to the other indolene (9.0 RVP) values. Using the 9 actual test values for indolene (5 with std. loading, 2 with sat. loading, 2 with no purge), the mean HC value is 0.125 g/mi with a standard deviation of 0.027. Since the 0.187 HC value for run 14 was greater than two standard deviations above the mean (.179 g/mi), run 14 was excluded from the statistical .analysis. Figures 3 through 6 are scatter plots of the HC and CO emissions from each bag of the LA-4. Although run 14 was statistically excluded from this analysis, an investigation was made of the possible reasons for the higher emissions. No correlation was found with canister weights. However, run 14 had the highest ending fuel tank temperature (except for the no purge tests which did not include a 1-hour soak between runs), which may have caused the unusually high emission results. (The effect of fuel tank temperature on the emission results will be fully discussed later). It is plausible that some change in test cell air.flow occurred for this test, possibly a slightly misplaced fan — the engine block temperatures are also high, which could alter the test conditions. Based on the consistency, trends, and values of the other results, a change in vehicle (fuel tank) cooling is the most likely identifiable cause of the unusually high emissions. IV. Discussion of Results The scatter plots shown in Figures 1 through 6 provide a good visual indication of how the various conditions relate to each other. The exhaust emissions were further analyzed using a series of one-way analyses of variance (ANOVAs) with a 10 percent significance level, which compared the variances between cases to those within cases. However, these statistics must be considered carefully due to the small amount of data. Also, ANOVAs assume normal distributions, which cannot be confirmed with only single replicates at each condition. A summary of the F-ratios from the one-way ANOVAs are shown in Tables 5 and 6 for HC and CO emissions, respectively. Analyses were made of the LA-4 composite emissions, Bag 1 emissions, and Bag 2 emissions. Figures 1 through 6 will be used simultaneously with Tables 5 and 6 in the following discussion. As shown in Figures 1 and 2, the HC and CO emissions are generally larger with 11.5 RVP fuel than with 9.0 RVP fuel. Comparisons can also be made for the three canister conditions ------- -10- "iGURE 1 LA —4 HC Tailpipe Emissions .-•-. s CD "~ !- 5 .5 £ S o .< u 0 I u.^i - 0.21 - 0,20 - 0.19 - 0.18 - 0.1 7 - 0.16 - 0.15 - 0.14 - 0.13 - 0.12 - 0.1 1 - 0,10 - 0,09 - Qual — Qualification, NP = No Purqe. Std «• Standard Loading, Sat — Saturated Loading Std Std a -*- i i Std n 'Sot std Quai. D a NP o Std 0 Sat Std ^ \ '^d Of ^ NP - , -M n ""dot JtO Qual. N^" NP + + + • + d-OS 1 I ! 1 i i 1 ! 1 I I 1 1 i I 1 ! 1 A B 1 2 Ji 4 5 6 7 8 9 10 11 12 13 14 1 3r 1 4r AIL Run Order 1.5 RVP fuel + 9.0 RVP fuel ',00 - URE 2 L^- — 4 CO Tai Erni^sions Qualification, NP — No Purge, *3td =• Standard Loading, Oot =• Sati rated LoadifXJ 5/jo H 4,00 - Std 0 00 •• nn - 10 1.5 14 1 .5r ' 4r -t- 90 ------- -11- FIGURE 3 Bag 1 HC Tailpipe Emissions 1 J . 1 O — 0.15 - 0.14 - '? .3 0.13 - ',1 C 0 '3 0.1 2 - VI f t u v O.1 1 - VI D 3 E ,3 o-io J 0 O.09 - 0.08 - 0.07 - Qual — Qualification, NP — No Purge, Std — Standard Loading, Sat = Saturated Loading Std -f- Std n NP D Std Sat Std 4- itd std a a std *• a Sat 4- 4- NP Q«l. Np ^ NP S« a Sat Uuai, 4- -f 1 i ! 1 ! 1 1 1 i i I ! 1 1 1 1 ! 1 A B 1 2 o 4 5 6 7 3 9 10 11 12 So 1 4 1 3r 1 4r ATL Run Orcter D 1 1,5 RVP fuel + 9.0 RVP fuel 5.UU HGURL 4 Bag, ! CO Tailpipe Emissions I Dual — Duohfkotion, NP = No Purge, Sid => Standard Loading, Sat = Saturated Loading 4 00 -} Qual, D >.0u -4 ! .00 std a Std Oat c Std G Sat Qua!. 4- NP Std Sid 8 1 ATL Run Order 1 !,5 RVP f 10 i 1 12 13 14 i 5r 1 4r 9.0 RVF1 fue-! ------- -12- FIGURE 5 Bag 2 HC Tailpipe Emissions c' s ssions i fc UJ *-» VI o i O r u . i o — 0.15 - 0.14 - 0.13 - 0.12 - 0.1 1 - 0.10 - 0.09 - 0.08 - O.O7 - 0.06 - 0.05 - O.04 - 0.03 - 0,02 - 0.01 - 0.00 - Qual — Qualification, NP = No Purge, Std — Standard Loading, Sat =• Saturated Loading "a std Qual. Q Q Sat -T^-J Std Sat Da + ,- - Sat Sot ' Std NP ,jp Std -t- 4- 0 'p "*" MP NP -t- -1- i t t 1 ! ! 1 t 1 t 1 ! 1 1 I 1 1 1 A 3 1 2 o 4 5 6 7 3 9 10 11 12 13 14 13r 1 4r ATL Run Order 11.5 RVP fuel + 9,0 RVP fuel HGURL 6 8-jO 'j: CO Tailpipe Emissions Quo. I — Qualification, NP ** No Purae. Std =- Standard Load! no. Sat — Saturated Loadina id 0 Std a .3,00 - Qual. Q (Jual. Std Sat f Gtd MP ------- -13- Table 5 ANOVA Results of HC Emissions* (10% Significance Level) Comparison Variance in Canister Loadings (11.5 psi RVP fuel) LA-4 Values NP vs. Std. vs. Sat. Std. vs. Sat. Purge vs. NP Bag 1 Values NP vs. Std. vs. Sat. Bag 2 Values NP vs. Std. vs. Sat. Std. vs. Sat. Purge vs. NP Variances in Canister Loadings (9.0 psi RVP Fuel) LA-4 Values NP vs. Std. vs. Sat. Bag 1 Values NP vs. Std. vs. Sat. Bag 2 Values NP vs. Std. vs. Sat. Std. vs. Sat. Purge vs. NP 9.0 vs. 11.5 RVP Fuel LA-4 Values NP/Std./Sat. Subset Std./Sat. Subset No Purge Subset No Catalyst Subset Bag 2 Values No Catalyst Subset Sample Size 7 5 7 7 7 5 7 3 8 8 6 8 15 11 4 6 Deg. of Freedom** 2,4 1,3 1,5 2,4 2,4 1,3 1,5 2,5 2,5 2,5 1,4 1,6 1,13 1,9 1,2 1,4 F-ratio 5.21 2.97 5.08 1.02 34.2 3.04 41.1 2.21 .60 23.5 2.55 34.1 8.4 13.2 2.3 .80 Fo*** Conclusion 4.32 Differences 5.54 No Difference 4.06 Diff. is Purge 4.32 No Difference 4.32 5.54 4.06 3.78 3.78 3.78 4.54 3.78 3.14 3.36 8.53 4.54 Differences No Difference Diff. is Purge No Difference No Difference Differences No Difference Diff. is Purge Differences Diff. w/fuels No Difference No Difference 1,4 .22 4.54 No Difference * ** *** Excludes run 14. NP means No Purge. x,y = the degree of freedom (number of independent observations) of the F distribution. x equals the degrees of freedom for the number of cases studied, y equals the degrees of free'dom for the number of results. Fo = the theoretical F ratio for the given degrees of freedom. ------- -14- Table 6 ANOVA Results of CO Emissions* (10% Significance Level) Comparison Variance in Canister Loadings (11.5 psi RVP fuel) LA-4 Values NP vs. Std. vs. Sat. Std. vs. Sat. Purge vs. NP Bag 1 Values NP vs. Std. vs. Sat. Bag 2 Values NP vs. Std. vs. Sat. Std. vs. Sat. Purge vs. NP Variances in Canister Loadings (9.0 psi RVP Fuel) LA-4 Values NP vs. Std. vs. Sat. Bag 1 Values NP vs. Std. vs. Sat. Bag 2 Values NP vs. Std. vs. Sat. Std. vs. Sat. Purge vs. NP 9.0 vs. 11.5 RVP Fuel LA-4 Values NP/Std./Sat. Subset Std./Sat. Subset No Purge Subset No Catalyst Subset Bag 2 Values No Catalyst Subset Sample Size 7 5 7 Deg. of Freedom** F-ratio 2,4 1,3 1,5 2,4 2,4 1,3 1,5 22.8 3.14 25.8 1.17 69.4 4.43 67.2 Fo*** Conclusion 4.32 Differences 5.54 No Difference 4.06 Diff. is Purge 4.32 No Difference 4.32 5.54 4.06 8 8 8 6 8 2, 2, 2, 1, 1, 5 5 5 4 6 2 58 103 .06 .03 .1 .80 3.78 3.78 3.78 4.54 3.78 15 11 4 6 1,13 1,9 1,2 1,4 8.79 34.3 5.38 66.4 3.14 3.36 18.51 4.54 Differences No Difference Diff. is Purge 1,4 93.7 4.54 No Difference No Difference Differences No Difference Diff. is Purge Differences Diff. w/ fuels No Difference Diff. w/fuels Diff. w/fuels * Excludes run 14. NP means No Purge. ** x,y = the degrees of freedom (number of independent observations) of the F distribution. x equals the degrees of freedom for the number of cases studied, y equals the degrees of free'dom for the number of results. *** Fo - theoretical F ratio for the given degrees of freedom. ------- -15- (no purge, "standard" canister loading, "saturated" canister loading) within a given fuel type. With 9.0 RVP fuel, all three conditions show basically the same HC exhaust emissions. CO emissions for all three conditions were also in the same range. With 11.5 RVP fuel, the HC results are more scattered than the 9.0 RVP results. Also, the no purge condition (no purge of the canister or fuel tank vapors) shows a reduction of the HC emissions to the 9.0 RVP level. The difference in the 11.5 RVP CO emissions between purge and no purge is even more pronounced. In addition to these comparisons, the F-ratios in Tables 5 and 6 also show a basic difference in emission levels between the 9.0 and 11.5 RVP fuels, and a difference between purge and no purge conditions with 11.5 RVP. The bag 1 HC and CO results show no difference between the three conditions, for both 9.0 and 11.5 RVP fuel. However, the bag 2 emissions shown in Figures 5 and 6 show a very definite difference between purge and no purge conditions. The difference between the theoretical and calculated F-ratios for bag 2 (see Tables 5 and 6) statistically show a large difference between the purge and no purge conditions. The amount of canister loading appears to be irrelevant. In some cases, the lowest of the purged emissions occur with a saturated canister. The difference between purge and no purge conditions, regardless of canister loading, indicates that the fuel tank vapors generated during vehicle operation are probably the overriding factor in the emission increases. Table 2 (test temperatures) shows approximately a 10°F increase in fuel tank temperature during the LA-4. The temperature traces (not shown) are approximately linear with run time. No data are available to confirm that this temperature increase is representative of in-use conditions for this particular vehicle. However, both on-road and dynamometer testing of a 1986 Buick and a 1984 Plymouth have shown the current dynamometer cooling arrangement to be more representative than alternative arrangements which enhance cooling.[3,4] As can be seen in Table 2, the starting and ending fuel tank temperatures always increase by a few degrees when the replicate run occurs on the same day. Except for the no purge condition, the CO emissions also increase according to this same testing pattern. The HC emissions are a little more variable and do not show this trend. A rise in fuel tank temperature would also have a larger effect (generate more vapors) on a high volatility fuel ( i.e., 11.5 RVP), along with having a larger effect during the latter and hotter part of the run, (i.e., bag 2). Comparing the figures for bag 1 and bag 2 (Figures 3 versus 5 and 4 versus 6), the differences in emissions between the two fuels is most ------- -16- apparent in bag 2. Once again, increased emissions from the fuel tank due to the higher RVP fuel appear to be the cause of the increased exhaust emissions. The bag 2 tailpipe HC and CO emissions versus the ending fuel tank temperatures are shown in Figures 7 and 8, respectively. Run 14 is also included in the plots, since temperature was suspected to have affected the results in the first place. The no purge conditions are plotted separately from the conditions which included purge. It is not known why the no purge HC values are different for the two fuels. However, these values are in a range where any uncontrolled test variation could cause such a difference in HC emissions. The NP CO emissions are approximately the same for both fuels, with just a slight inverse relation to fuel tank temperature. The reason for this apparent trend is not known and may be by coincidence. As previously discussed, the HC and CO values which include purge are larger than the no purge values. With 9.0 RVP fuel, the HC emissions are too scattered to make a definite correlation with fuel tank temperature. However, the CO emissions appear to have a slight positive slope. This CO/temperature correlation may actually be in the form of an exponential curve, depending on the accuracy of run 14. With 11.5 RVP fuel, both HC and CO appear to have a positive slope with respect to temperature. In all cases, more data is needed to draw a strong conclusion. Table 3 (canister weights) shows that the canister always gained weight with 11.5 RVP fuel, whereas with 9.0 RVP fuel the canister usually lost weight. The average change was 9.0 grams for 11.5 RVP fuel and -3.8 grams for 9.0 RVP fuel. Therefore, with 11.5 RVP fuel the canister absorbed more vapors from the fuel tank during the run and the 1-hour post-LA4 soak than were purged during the LA-4. With 9.0 RVP fuel, the opposite was true. For the saturated test with 11.5 RVP fuel, the canister weight gain was small, indicating the canister may have been close to actually being saturated, or that equilibrium was obtained between purge and adsorption. The question still remains as to whether the increase in hydrocarbon emissions occurred in the engine or catalytic converter. .The emissions in Table 1 for the no catalyst test show the engine-out HC levels are virtually equal for both fuels, while the engine-out CO emissions for 11.5 RVP are higher than for 9.0 RVP. The F-ratios included in Table 6 show the CO emissions with 11.5 RVP fuel to be significantly higher than the 9.0 RVP values. Therefore, the increase in tailpipe HC emissions appears to be due to a drop in catalyst efficiency,. since engine-out levels are not changing significantly. The drop is catalyst efficiency is likely due to reduced oxygen availability, as evidenced by higher engine-out CO levels. ------- a 3 j! O 1 0,08 0.07 - 0.06 - 0.05 - 0,04 - 0.03 - 0.02 - 0.01 - 94 -17- FIGURE 7 HC vs. Ending Fuel Tank Temp., Bag 2 NP - No Purge I 96 I I I I 98 100 I 102 CJ 1 1.5 RVP Ending Fuel Tank Temperature (F) 9.0 RVP 0- 11.5, NP 104 l 106 A 9,0, NP FIGURE & CO vs. Ending Fuel Tank Temp,, Bag 2 t 3.5 - 3 - a a 2.5 - c 0 yi £ 2 - y VI | 1.5- u 0 0 1 - 0,5 - 0 - 9 a n NP - No Purge a a a •f f I * I | | | , | | | | ! 1 1 4 96 98 100 102 104 106 a 11,5 RVP Ending Fuei Tonk Temperature (F) 9,0 RVP <> 1 1,5," NP 9.0, NP ------- -18- Thus, for this vehicle at least, this testing confirms the assumption made in the Draft Regulatory Inpact Analysis in support of in-use RVP controls that the effect was occurring in the catalyst and that no fuel economy credit should accrue with the elimination of these exhaust emissions.[5] V. Conclusion The testing of a 1984 Olds Cutlass conducted in this program indicates that the increase in exhaust HC emissions caused by high RVP fuel is occurring in the catalyst and not in the engine. This was evidenced by the absence of an increase in engine-out HC emissions. Engine-out CO emissions did increase, indicating that the engine was running richer and that oxygen levels in the catalyst were likely lower, thereby decreasing the efficiency of the catalyst. The richer running of the engine with higher RVP fuel was apparently caused by an increase in fuel tank HC emissions occurring while the engine was running. The effect was not apparently due to the purge of vapors previously stored in the evaporative control canister, since changing the loading of the canister had no effect on exhaust HC emissions. To further verify this conclusion, the amount of vapors generated in the fuel tank over the course of a LA-4 could be measured directly. Further testing of additional vehicles under a procedure similar to that described in this memo may not be necessary, since there may not be a need to precisely determine whether the canister or the fuel tank is the primary cause of the RVP effect. A control program which lowers in-use RVP will directly reduce or eliminate both effects. A control program which raises certification fuel RVP will also eliminate the exhaust HC excess, regardless of whether the source of the additional unmetered fuel is the canister or the fuel tank, as long as the amount of vapors generated in the fuel tank and the sum of all vapors sent to the canister are representative of in-use amounts. The costs of the vehicle modifications should also be similar since they will focus on the amount and control of purge air during operation. In any event, given that the fuel tank is definitely implicated by this test program, extra care should be given to ensure that test cell cooling is representative of in-use conditions. ------- -19- References 1. "Relationship Between Exhaust Emissions and Fuel Volatility," EPA memo from Thomas L. Darlington to Charles L. Gray, EPA, QMS, ECTD, June 24, 1985. 2. Final Weekly Report; "Task l - EPA/ATL Correlation/Temperature Effects," EPA Motor Vehicle Emission Laboratory, Ann Arbor, MI, June 20, 1986. 3. Letter to API from Exxon Research and Engineering Company, March 19, 1986. 4. "Effect of Auxiliary Cooling on Fuel Tank Temperatures," EPA Memorandum from Edward Earth to Robert Maxwell, February 21, 1986. 5. "Draft Regulatory Impact Analysis; Control of Gasoline Volatility and Evaporative Hydrocarbon Emissions from New Motor Vehicles," QMS, OAR, EPA, July 1987. ------- -20- Appendix ------- -21- ENGINEERING OPERATIONS DIVISION Fuel Analysis Report ATL Test Fuel Supplier: AMOCO Proposed Use('s): Emission Factors Quantity: 1 gallon sample Location: ATL AMOCO Indolene Date placed in service: Nov-86 Date of resupply: End of Program Analysis by: CORE Item RVP (psi) Distillation Initial Boiling Point(°F) 10% Evap. Point (°F) 50% Evap. Point (°F) 90% Evap. Point (°F) End Point (°F) %Evaporated at 160°F Blend Method Specifications ASTM D 323 ASTM D 86 8.7-9.0 (a) (a) (a) (a) (a) (a) Official EOD Values 9.0 92 133 218 318 439 20.4 HC Composition Olefins (vol%) Aromatics (vol%) Saturates (vol%) ASTM D 1319 (a) (a) (a) 4.4 24.2 71.4 ASTM D 3343 ASTM D 3338 ASTM D 1298 Weight Fraction Carbon Net Heat of Combustion (BTU/lb) Specific Gravity (60°F/60°F) Fuel Economy Numerator (grams carbon/gallon) Fuel Economy Numerator with R Factor (grams carbon/gallon) (a) (a) (a) (a) (a) 0.8628 18539 0.7428 2421 2414 (a) No requirements or not addressed Prepared by: Validated by: Date: Date: ------- -22- Supplier: AMOCO Proposed Use('s): Emission Factors Quantity: 1 gallon sample Location: ATL AMOCO Indolene Date placed in service: Nov-86 Date of resupply: End of Program Analysis by: CORE ITEM -—METHOD-— ----- RVP (PSI) ASTM D 323 Distillation ASTM D 86 initial boiling point 5% evaporated 10% evaporated 20% evaporated 30% evaporated 40% evaporated 50% evaporated 60% evaporated 70% evaporated 80% evaporated 90% evaporated 95% evaporated end point evaporated at 160 °F Sulfur ASTM D 1266 Lead ASTM D 3237 Manganese AA Phosphorous ASTM D 3231 Water (Wt%) Karl Fischer Hydrocarbon Composition ASTM D 1319 olefins aromatics saturates Research octane number Motor octane number Antiknock index Sensitivity Weight fraction carbon Weight fraction carbon Weight fraction carbon Net heat of combustion Net heat of combustion API GRAVITY Specific gravity (60°F/60°F) Fuel economy numerator (g carbon/gal) Fuel economy numerator (g carbon/gal) with R Factor ASTM D 2699 ASTM D 2700 ASTM D 439 RON-MON ASTM D 2789 ASTM E 191 ASTM D 3343 ASTM D 240 ASTM D 3338 ASTM D 1298 ASTM Official R R EOD Values 9.0 9.0 0.55 92 118 133 159 184 204 218 229 241 264 318 364 439 20.4 100 4.4 24.2 71.4 0.0 0.0 0.8628 18539 59 0.7428 2421 2414 9.0 92 118 133 159 184 204 218 229 241 264 318 364 439 20 0 0 4.4 24.2 71.4 0.0 0 0.0 0.0 0.0009 0.8628 20 0.4 18539 59.0 0.7428 2421 2414 ------- -23- ENGINEERING OPERATIONS DIVISION Fuel Analysis Report ATL Test Fuel Supplier: Chevron Proposed Use('s): Emission Factors Quantity: 1 gallon sample Location: ATL Chevron UL7CQ Date placed in service: Nov-86 Date of resupply: End of Program Analysis by: CORE Item RVP (psi) Distillation Initial Boiling Point(°F) 10% Evap. Point (°F) 50% Evap. Point (°F) 90% Evap. Point (°F) End Point (°F) %Evaporated at 160°F Blend Method Specifications ASTM D 323 ASTM D 86 11.6-11.9 (a) (a) (a) (a) (a) (a) Official EOD Values 11.6 74 112 204 343 423 31.7 HC Composition Olefins (vol%) Aromatics (vol%) Saturates (vol%) ASTM D 1319 (a) (a) (a) 5.5 28.1 66.4 ASTM D 3343 ASTM D 3338 ASTM D 1298 Weight Fraction Carbon Net Heat of Combustion (BTU/lb) Specific Gravity (60°F/6p°F) Fuel Economy Numerator (grams carbon/gallon) Fuel Economy Numerator with R Factor (grams carbon/gallon) (a) (a) (a) (a) (a) 0.8649 18484 0.7416 2423 2423 (a) No requirements or not addressed Prepared by: Validated by: Date: Date: ------- -24- Supplier: Chevron Proposed Use('s): Emission Factors Quantity: 1 gallon sample Location: ATL Chevron UUCQ Date placed in service: Nov-86 Date of resupply: End of Program Analysis by: CORE ITEM —METHOD-— RVP (PSI) ASTM D 323 Distillation ASTM D 86 initial boiling point 5% evaporated 10% evaporated 20% evaporated 30% evaporated 40% evaporated 50% evaporated 60% evaporated 70% evaporated 80% evaporated 90% evaporated 95% evaporated end point evaporated at 160 °F Sulfur ASTM D 1266 Lead ASTM D 3237 Manganese AA Phosphorous ASTM D 3231 Water (Wt%) Karl Fischer Hydrocarbon Composition ASTM D 1319 olefins aromatics saturates Research octane number Motor octane number Antiknock index Sensitivity Weight fraction carbon Weight fraction carbon Weight fraction carbon Net heat of combustion Net heat of combustion API GRAVITY Specific gravity (60°F/60°F) Fuel economy numerator (g carbon/gal) Fuel economy numerator (g carbon/gal) with R Factor Chromaspec ASTM R R Official EOD Values ASTM D 2699 ASTM D 2700 ASTM D 439 RON-MON ASTM D 2789 ASTM E 191 ASTM D 3343 ASTM D 240 ASTM D 3338 ASTM D 1298 0 11.6 11.6 0.55 74 102 112 132 156 185 204 235 251 291 343 376 423 31.7 11.6 74 102 112 132 156 185 204 235 251 291 343 376 423 32 0 0 100 5.5 5.5 28.1 28.1 66.4 66.4 0.0 0 0.0 0.0 0.0 0.0 0.8649 0.0009 0.8649 18484 20 18484 59.3 0.4 59.3 0.7416 0.7416 2423 2423 2423 2423 ------- |