76-18     EAB
        Sulfuric Acid Emissions from a
      Union Carbide Low Sulfate Catalyst
                  April 1976
 Technology Assessment and Evaluation Branch
     Emission Control Technology Division
Office of Mobile Source Air Pollution Control
      Environmental Protection Agency

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 Background

     To meet  the  emission  levels  required by  the Clean Air Act, most
 vehicle manufacturers  use  oxidation  catalysts as part of  their vehicle's
 emission  control  system.   By using a catalyst,  the manufacturers have
 been able to  calibrate their vehicles to achieve good fuel economy even
 while  they have had  to meet more  stringent  emission standards  (1)  .

     However, during tests in  recent years, it  was observed  that small
 amounts of exhaust SO- were converted to sulfuric acid mist  by oxidation
 catalysts (2,3).  Because  of the  possible adverse health  effects, EPA
 has undertaken efforts to  develop sampling  systems and teat  procedures
 (4) and to evaluate  the sulfate emissions characteristics of various
 systems.                          '

     Laboratory tests  of a metal  oxidation  catalyst by Union Carbide
 (UC) has  shown promise for low sulfate emissions in a vehicle.  In bench
 checks a  large portion of  the  SO. injected  had  formed elemental sulfur
 after  passing through  the  catalyst.   Union  Carbide offered several units
 to EPA for vehicle testing.  ECTD, because  of its interest in  evaluating
 technology which  could have an impact on sulfate emissions,  agreed to
 test the  catalysts.

     The  Environmental Protection Agency receives information  about many
 systems which appear to offer  potential for emissions reduction or
 improvement in fuel  economy compared to conventional engines and vehicles.
 EPA's  Emission Control Technology Division  is interested  in  evaluating
 all such  systems, because  of the  obvious^benefits to the  Nation from the
 identification of systems  that can reduce emissions, improve economy, or
 both.  EPA invites developers  of  such systems to provide  to  the EPA
 complete  technical data on the system's principle of operation, together
 with available test  data on the system.  In those cases in which review
 by EPA technical  staff suggests that the data available show promise for
 the system, attempts are made  to  schedule tests at the EPA Emissions
^Laboratory at Ann Arbor, Michigan.   The results of all such  tests are
 set forth in  a series  of Technology  Assessment  and Evaluation  Reports,
 of which  this report is one.

     The  conclusions drawn from the  EPA evaluation tests  are of limited
 applicability.  A complete evaluation of the  effectiveness of  an emission
 control system in achieving improvements on the different types of
 vehicles  that are in actual use requires a  much larger sample  of test
 vehicles  than is  economically  feasible in the evaluation  test  projects
 conducted by  EPA.  For promising  systems it is  necessary  that  more
 extensive test programs be carried out.
  Numbers  in  parenthesis  designate  reference  listed  at  end  of  this  report.

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     The conclusions from this EPA evaluation  test can be considered to
be quantitatively valid only for  the  specific  test car used.  However,
it is reasonable to extrapolate the results from the EPA test to other
types of vehicles in a directional or qualitative manner, i.e., to'
suggest that similar results are  likely  to be  achieved on other types of
vehicles.

System Description

     The Union Carbide unit is a  monolith metal oxidation catalyst.  The
active material is a non-noble metal  ceramic material that is supported
by a corrugated wire mesh (See Figure 1).  A strip of the mesh and
ceramic is rolled up lengthwise to form  a cylindrical biscuit.

     Since complete characteristics of the UC  catalyst were unknown, a
test vehicle was selected whose original equipment catalyst approximated
the known general characteristics (space velocity, size, monolith) of
the UC catalyst.  Also, since studies had shown that catalyst vehicles
with excess air have higher sulfate emissions  (5), the test vehicle
would have an air pump to provide a severe test of the UC catalyst's
effectiveness.

     A survey was conducted for a suitable vehicle.  Included in the
survey were cars made by Chrysler, Datsun, Ford, and Volkswagen.  The
1975 Ford Pinto 2.3 litre, 49 State,  catalyst  vehicle was chosen as most
compatible.  Walker Manufacturing (a  manufacturer of automotive mufflers
and catalyst cans) volunteered their  research  facilities to fabricate a
suitable container.  They canned  the  biscuit in a package identical to
the original.  (The test vehicle  is described  in detail on page 4.)

Test Procedures

     Exhaust emissions tests were conducted according to the 1975 Federal
Test Procedure ('75 FTP), described in the Federal Register of November
15, 1972 except thatIno evaporative emissions  tests were conducted.
^Additional tests included the EPA Highway Fuel Economy Test (HFET),
described in the Federal Register, Volume 39,  Number 200, October 15,
1974, the sulfate cycle, and steady state emissions tests.  All tests
were conducted using an inertia weight of 3000 pounds (1360 kg) with a
road load setting of 10.3 horsepower  (7.7 kW)  at 50 miles per hour  (80.5
km/hr).

     The sulfate procedure employed a test series consisting of a 75
FTP, an EPA Highway cycle, and several sulfate  cycles (see attachment).
All testing was done using a fuel doped  to a level of .03 percent sulfur
with di-tertiary butyl disulfide.  The vehicle was preconditioned by
driving either 500 miles  (monolith catalyst) or 1000 miles  (pelleted
catalyst) of the AMA durability cycle while using the sulfurized fuel.
To permit the catalyst to age, the UC catalyst was driven 2000 miles
before sulfate testing was initiated.

     The vehicle was tested in three  configurations:  no catalyst,
factory catalyst, and UC catalyst.  All  three  units were similar (See
Figure 2).

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                Exhaust
                Gas
                Flow
                                                       Catalyst and
                                                       supporting wire mesh
                        Figure 1  Union Carbide Catalyst Biscuit
   Factory Catalyst
Union Carbide Catalyst
                                             Union Carbide Catalyst

 Figure  2A  Catalysts
                                                         Figure  2B   Catalyst  Installation

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                        TEST VEHICLE DESCRIPTION

            Chassis model year/make -  1976 Ford Pinto
            Emission control system -  Catalyst
Engine
type 	   4 stroke,  Otto cycle,  inline 4  cylinder
bore x stroke	   3.78 x 3.13 in./96.0 x 79.5 mm
displacement	   140 cu.  in./2300 cc
compression ratio   	   9.0:1
maximum power @ rpm	   88 hp/65.6 kW
fuel metering  	   single 2 barrel carburetor
fuel requirement 	   regular unleaded, tested with  96  RON
                                     Indolene HO unleaded with .03%  sulfur
Drive Train                          0>Y weight)

transmission type   	   3 speed automatic
final drive ratio	  .   3.18:1

Chassis

type 	 	   unitized body/frame, front engine,  rear  drive
tire size	   A 78 x 13
curb weight  	
inertia weight 	   3000 pounds
passenger capacity  	   4

Emission Control System

basic type ............   alr injection
                                     EGR
                                     factory catalyst
                                       monolith
                                       3.64 in. diameter x 6 in. long
                                       effective volume 52  cu. in.
                                       Corning-substrate
                                       Engelhard-catalyst
                                       Walker-container
                                     Union carbide catalyst
                                       monolith
                                       4 in diameter x 3 in. long
                                       effective volume 37  cu. in.
                                       UC substrate
                                       UC catalyst
Durability accumulated on system  .   3480 miles with factory catalyst
                                     2200 miles with UC catalyst

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      An empty catalyst can was used to permit baseline vehicle emissions
 to be established.   These values were then used to evaluate the efficiency
 of the two catalysts.

      The UC catalyst was equipped with temperature probes (See Figure
 2),  to allow test personnel to determine if and when catalyst lightoff
 occurred.

 Test Results

      The Union Carbide catalyst performed well.  As a catalyst it achieved
 smaller reductions in  HC and CO emissions than the factory catalyst (see
 summary results below),  but the vehicle easily met the 1976 emission
 standards.   The sulfate emissions were repeatable, stable, and unexpec-
 tedly low (see summary results below) particularly for a vehicle using
 an air pump.  The detailed results are tabulated in Tables 1 through 4.

      Emissions tests were conducted at low mileage to verify the satis-
 factory operation of the UC catalyst.  This also permitted the catalyst
 deterioration to be observed.  The results for the"75 FTP and HFET are
 tabulated below:

              Low Mileage '75 FTP Composite Mass Emissions
                             grams per mile            ;
                          (grains per kilometre)
                         System
                         Mileage
                      (kilometres)  HC
CO
               C0
NOx
 Baseline                 2870
 (2 test)                (4623)

 Factory Catalyst         27l3
x(l test)                (4366)

 UC Catalyst               328
 (2 test)                 (527)

 Factory Catalyst
 % Change from Baseline

 UC Catalyst
 % Change from Baseline
1.33   21.52   365    2.04
(.83) (13.37) (227)  (1.26)

 .37    2.46   420    2.11
(.23)  (1.53) (261)  (1.31)

 .67    5.54   396    1.71
(.42)  (3.44) (246)  (1.06)

 -72%    -89%  15%    -3%


 -50%    -74%   8%   -16%
  Fuel Economy
(Fuel Consumption)

   22.0 miles/gal
  (10.7 litres/100  km)

   20.9 miles/gal
  (11.3 litres/100  km)

   21.8 miles/gal
  (10.8 litres/100  km)

     -5%
            -1%
      On the EPA Highway Cycle the results were:

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                            Mass Emissions
               Low Mileage EPA Highway Fuel Economy Test
                            grams per mile
                         (grams per kilometre)
                        System
                        Mileage
                     (kilometres)  HC
                 CO
              CO,
NOx
   Fuel Economy
(Fuel Consumption)
2894
(4657)
2734
(4400)
344
(554)
.e

.78
(.48)
.16
(.10)
.40
(.25)
-79%
-49%
2.31
(1.44)
.16
(.10)
1.03
(.64)
-93%
-55%
— t
267
(166)
299
(186)
287
(178)
12%
7%
2,47
(1.53)
2.76
(1.72)
2.90
(1.80
12%
17%
32.5 miles/gal
(7.4 litres/100 km)
29.6 miles/gal
8.0 litres/100 km)
30.6 miles/gal
(7.7 litres/100 km)
-9%
-6%
Baseline
(2 tests)

Factory Catalyst
(1 test)

UC Catalyst
(1 test)

Factory Catalyst
% Change from Baseline

UC Catalyst
% Change from Baseline

     Thus, the UC catalyst achieved significant reductions in HC and CO
emissions, at low mileage.  However, as an oxidation catalyst it was
not as efficient as the factory unit.

     The vehicle then underwent mileage accumulation to age the UC
catalyst.  The factory catalyst later underwent mileage accumulation to
precondition the factory unit prior to sulfate tests.

     The results of the sulfate tests were:

                   '75 FTP Composite Mass Emissions
                            grams per mile
                         (grams per kilometre)
                        System
                        Mileage
                     (kilometres)  HC
                 CO
              CO,
NOx
Baseline


Factory Catalyst


U.C. Catalyst
 5202
(8372)

 3386
(5449)

 2088
(3360)
1.49  14.74   383    2.02
(.93) (9.16)  (238)   (1.26)

 .35   2.70   386    1.90
(.21) (1.68)  (240)   (1.18)

 .82   4.80   375    1.98
(.51) (2.98)  (234)   (1.23)
1975-76 Federal Standards

Factory Catalyst
% Change frcm Baseline

UC Catalyst
% Change from Baseline
          1.5   15.0

           -77%   -82%
                1%
           -45%   -67%   -2%
3.1

 -6%


 -2%
   Fuel Economy
(Fuel Consumption)

   21.6 miles/gal
  (10.9 litres/100  km)

   22.7 miles/gal
  (10.4 litres/100  km)

   22.8 miles/gal
  (10.3 litres/100  km)
      5%

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     The corresponding EPA Highway Fuel Economy Test results were:

                     EPA Highway Fuel Economy Test
                            Mass Emissions
                            grams per mile
                         (grams per kilometre)
Baseline
Factory Catalyst
UC Catalyst
Factory Catalyst
% Change from Baseline

UC Catalyst
% Change from Baseline
   System
   Mileage
(kilometres)

    5224
   (8406)

    3425
   (5512)   i

    2126
   (3432)
                                        HC
                       CO
              c
NOx
                .90   2.10    298    2.22
               ;.56)  (1.30)  (185)  (1.38)

                .17     18    303    2.48
               Ml)   (.11)  (188)  (1.54)

                .45    .85    292    2.59
               ;.28)   (.53)  (181)  (1.61)
                -82%   -91%    +2%     12%
-50%   -60%    -2%     17%
   Fuel Economy
(Fuel Consumption)

   29.1 miles/gal
   (8.1 litres/100  km)

   29.3 miles/gal
   (8.0 litres/100  km)

   30.1 miles/gal
   (7.8 litres/100  km)

      1%
                                                3%
     In these tests after 5000 durability miles the UC catalyst again achieved
significant reductions in HC and CO emissions, although it was not as
efficient as the factory unit.  The percent change in HC and CO emission
reductions remained constant for each catalyst.  Thus, on the basis of
this limited data, the UC catalyst has no readily apparent deterioration
problem.  The sulfate results for the above tests are listed in Tables 2
and 3.   They are not noted above because the sulfate emissions over the
'75 FTP and the EPA Highway Cycle are not representative of a vehicle's
sulfate emissions over the sulfate emission te;st. cycle:.

     The principle thrust of this report, the vehicle's sulfate emissions
over the sulfate cycle, are summarized below and tabulated in Table 4:
                         Sulfate Cycle Sulfate Emissions
         System Mileage
       Factory Catalyst 3423
                       (5508)
       UC Catalyst
 2116
(3405)
    H-SU, mgm/mile
     Z  cf         -

      27.5 (range 20.6-39.4)


       6.1 (range 3.2-8.2)
     For comparison,' typical vehicle sulfate emission results (5) as found
in the EPA sulfate baseline study were:
  Vehicles calibrated to meet present, and future emission standards.

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                System Mileage                   H0SO, m^m/mile
                                                  £.  H-

       Catalyst vehicles with excess air         30 (range 0.3-96)

       Catalyst vehicles without excess air      17 (range 0.5-83)

       3-way catalyst vehicles                   1

       Non-catalyst vehicles                     1

The UC catalyst sulfate emissions were stable and low, particularly for
a vehicle using an air pump.

     Steady State fuel economy results in miles per gallon, were:

          Speed, mph     Baseline     Factory Catalyst     UC Catalyst
15
30
45
60
24.2
32.9
33.3
29.6
26.5
32.9
33.1
28.4
27.2
32.8
33.1
28.6
     Thus there was no significant steady state fuel economy difference
among the three configurations.

     A comparison of the test vehicle's combined city/highwgy fuel
economy, with that of the 1976 certification Pinto (as published in the
1976 EPA Buyer's Guide), showed no fuel economy penalty.  When compared
to all vehicles in the same inertia weight class (3000 Ibs) the test
vehicle and the certification vehicle had an 8% fuel economy improvement.

                                              City/Highway Combined
                                       Fuel Economy     (Fuel Consumption)
Vehicle                                 miles/gal         litres/100 km	

Test Pinto, Baseline                       24.5                (9.6)

Test Pinto, Factory Catalyst               25.3                (9.3)

Test Pinto, U.C. Catalyst                 ' 25.6                (9.2)

Ford Certification Vehicle                 25.7                (9.1)
(140 CID)

Average of all 3000 Ib Vehicles            23.6               (10.0)
(avg. 150 CID)

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     In calculating city/highway combined fuel economy, the urban fuel
economy is weighted 55% and the highway fuel economy is weighted 45% to
account for the 55/45 ratio of urban to rural mileage accumulation.
          MPG   , .   .
             combined
                        .55         +   .45
                           urban           nighway

     The vehicle had good driveability.

Conclusions

     The Union Carbide catalyst performed well.  As an oxidation catalyst
it achieved smaller reductions in HC and CO emissions than the factory
catalyst.  The sulfate emissions were repeatable, stable, and unexpectedly
low, particularly for a vehicle using an air pump.  However an increase
in catalyst size to achieve comparable emission reductions might change
sulfate emissions.

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                                      10
                                   References
1.  T. C. Austin, R. B. Michael, and G. R. Service, "Passenger Car Fuel
Economy Trends through 1976", SAE paper 750957, presented at Automobile
Engineering Meeting, Detroit, Michigan, October 1975.

2.  W. R. Pierson, R. H. Hammerle, J. T. Kummer, "Sulfuric Acid Aerosol
Emissions from Catalyst-Equipped Engines."  SAE Publication Number
740287, Detroit, Michigan, February 1974.

3.  R. L. Bradow, John B. Moran, "Sulfate Emissions from Catalyst Cars,
A Review,"  SAE Publication Number 750090, Detroit, Michigan, February
1975.

4.  J. H. Somers, R. Lawrence, C. E. Fett, T. M. Baines, and R. J. Garbe,
"Sulfuric Acid Emission from Light Duty Vehicles," SAE paper 760034,
presented at the Automotive Engineering Congress and Exposition, Detroit,
Michigan, February 1976.

5.  Internal report "Test Report, Automotive Sulfuric Acid Baseline
Program," EPA, Emission Control Technology Division, January 1976.

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                                     11
                              Attachment

                              Ford Pinto
             Procedures used to measure Sulfate Emissions
1.  The fuel was drained from the test vehicle.  The vehicle was refueled
with Indolene HO gasoline containing .020% sulfur by weight.

2.  The catalyst was stabilized by driving 500 miles of the AMA durability
cycle to stabilize the sulfate loading of the catalyst.

3.  The following sequence of test cycles was used to measure sulfate
emissions.

     a)  75 FTP
     b)  Sulfate emission test
     c)  Sulfate emission test
     d)  EPA Highway driving cycle
     e)  Sulfate emission test
     f)  Sulfate emission test.

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                                                                    Table 1A
                                                         Baseline '75 FTP Mass Emissions
                                                                 grains per mile


                                         Bag 1  Cold Transient               Bag 2 .Hot Stabilized               Bag 3  Hot Transient
                                                               Fuel                               .  Fuel                                Fuel
               Vehicle   System                     .         Economy                             Economy                             Economy
 Test Number   Mileage   Mileage '  HC    CO    C02    NOx      MPG     HC    CO    CO^    NOx      MPG     HC    CO    C02    NOx      MPG

   76-3118      2852      2852    1.95  33.76  375   2.70     20.5    1.24  24.98  373   1.38     21.3    1.18  12.78  351   2.68     23.7

   76-3125      2893      2893    1.71  28.60  373   2.71     21.0    1.20  21.29  365   1.43     22.1    1.15   9.49  351   2.79     24.0

   77-129       5197      5197    1.84  26.92  404   2.67     19.6    1.38  14.25  390   1.59     21.3    1.41   6.77  361   2.52     23.6

^  77-149       5208      5208    1.91  28.38  405   2.58     19.5    1.34  13.18  385   1.51     21.6    1.50   7.12  355   2.40     23.9

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                                                                 Table IB
                                                   Factory Catalyst '75 FTP Mass Emissions
                                                              grams per mile
              Vehicle   System
Test Number   Mileage   Mileage
76-3099
*
77-212
77-247*
2713

5799
5875
2713.

3348
3424
       Bag 1  Cold Transient
                          ...-   Fuel
                           Economy
 HC_    CO    CQ2  ,  NOx      MPG     HC

.90   10.64  434   2.70     19.5    .20

.85   14.5.4  425   2.53     19.7    .20

.70   8.62   443   2.62     19.4    .19
 Bag 2  Hot Stabilized


 CO    C02

.21    420

.20    382

.24    389
                                                                                                                Bag 3  Hot Transient
NOx
.51
..41.
..37
Fuel
Economy
MPG
20.6
23.2
22.8
HC
.31
.30
.32
CO
.58
.73
.78
CO?
390
358
342
NOx
2.81
2.34
2.39
Fuel
Economy
MPG
22.6
24.7
25.8
  * Sulfate emissions taken.

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                                                               Table 1C
                                                 Union Carbide '75 FTP Mass Emissions
                                                            grams per mile


                                        Bag 1  Cold Transient               Bag 2  Hot Stabilized               Bag 3  Hot  Transient
                                                              Fuel                             "   Fuel                                 Fuel
              Vehicle   System                              Economy                             Economy                            Economy
Test Number   Mileage   Mileage   HC    CO    C02   . NOx      MPG     HC_    CO    C02    NOx      MPG     HC    CO    C02     NOX      MPG

  76-3321      3245      321     1.26  lc.07  430   1.12     19.4    .51 •  3.56   421   1,44     20.7    .57   3.00   370    1.10     23.5

  76-3313      3258      334     1.10  12.40  412   2.95     20.4    .53   3.68   385   1.49     22.6    .56   3.03   352    2.74     24.8

  76-3518*     4934     2010     1.23  12.79  418            20.1    .87    .80   397   2.82     22.1   1.08   2.69   375    1.79     23.2

  76-3534*.    5009     2085     1.06  14.36  400   2.49     20.8    .60   3.29   364   1.33     23.9    .73   3.54   342    2.24     25.4

  76-3577*     5093     2169     1.03  13.07  387   2.70     21.6    .60   3.11   364   1.64     23.9    .71   2.42   346    2.65     25.2



  * Sulfate emissions taken.

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                                          15
                                      Table 2A
                      Baseline '75  FTP Composite Mass  Emissions
                                   grams  per mile
Test Number
76-3118
76-3125
77-129
77-149

Test Vehicle
N.umber Mileage
76-3099 2713
t
77-212 5799
77-247 5875
Vehicle
Mileage
2852
2893
5197
5208
Factory
System
Mileage
2713
3348
3424
System
Mileage
2852
2893
5197
5208
HC CO
1.37 23.46
1.29 19.57
1.48 14.82
1.50 14.66
Table 2B
Catalyst '75 FTP Composite
grams per mile
HC CO
.37 2.46
.36 3.29
.33 2.11
C02 NOx
420 2.11
384 1.90
387 1.90
Fuel
Economy
CO 2 NOx MPG
367 2.01 21.7
363 2.06 22.3
385 2.07 21.5
381 1.97 21.7
Mass Emissions
Fuel
Economy
MPG H7S04 % Conversion
20.9
22.7 19.7 15
22.7 9.7 7.3
mgm per mile H^SO, , values normalized to .030% sulfurized fuel.

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                                          16
                                     Table 2C
              Union Carbide Catalyst '75 FTP Composite Mass Emissions
                                  grams per mile
Test
Number
76-3321
76-3313
76-3518
76-3544
76-3577
Vehicle
Mileage
3245
3258
4934
5009
5093
System
Mileage HC
321
334
2010
2085
2169
.68
.66
1.00
.73
.72
CO
5.
5.
3.
5.
4.
78
30
79
64
97
C02
409
382
395
365
364
NOx
1.
2.

1.
2.
28
13

82
13
Fuel
Economy
MPG Ho SO,.
21.
22.
22.
22.
23.
1
6
0 2.4
6 2.1
7 .71
% Conversion


1.9
1.7
.6
mgm per mile H-SO^, values normalized to .030% sulfurized fuel.

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                        17
                  Table 3A
    Baseline Highway Cycle Mass Emission
               grams per mile
Test Number
76-3118
76-3125
77-129
77-149
Vehicle
Mileage
2873
2915
5206
5241
System
Mileage
2873
2915
5206
5241
HC
.79
.76
..90
.90
CO
2.98
1.64
2.15
2.04
CO?
266
268
305
291
NOx
2.49
2.45
2.34
2.09
Fuel
Economy
MPG
32.5
32.5
28.5
29.8
                   Table 3B
  Factory Catalyst Highway Cycle Mass Emissions
                grams per mile
Test
Number
\
76-3099
77-215
77-250
Vehicle
Mileage
2734
5837
5915
Vehicle
Mileage HC
2734
3386
3464
.16
• 17
.17
CO
.16
.17
.18
CO?
299
302
303
2
2
2
NOx
.76
.41
.55
Fuel
Economy ^
MPG H9SOA
29
29
29
.6
.3 33.0
.2 38.3
% Conversion

37.4
43.8
mgm per mile
,  values normalized to .030% sulfurized fuel.

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                                            18
                                       Table 3C
                  Union Carbide Catalyst Highway Cycle Mass Emissions
                                    grains per mile
Test
Number
76-3313
76-3521
76-3547
76-3580
Vehicle
Mileage
3268
4971
5049
5130
Fuel
System Economy
Mileage HC CO C00 NOx MPG H^SQ^*
344 .40 1.03 287 2.90 30.6
2047 .52 .88 303 29.0 8.2
2125 .42 .93 302 2.76 29.1 4.2
2206 .42 .75 271 2.42 32.4 9.8
% Conversion

9.2
4.7
12.3
* mgm per mile
,  values normalized to .030% sulfurized fuel.

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                                          19
                                      Table 4A
      No sulfate emissions taken on vehicle without catalyst.
                                     Table 4B
                   Factory Catalyst Sulfate Cycle Mass Emissions
                                  grams per mile
Test
Number
77-213
77-214
77-216
77-217
77-248
77-249
77-251
77-252
Vehicle
Mileage
5810
5823
5847
5860
5886
5901
5925
5938
System
Mileage
3359
3372
3396
3409
3435
3450
3474
3487
HC
.19
.19
.17
.16
.17
.17
.17
.18
CO
.33
.23
.27
.28
.29
.32
.28
.50
co2
333
322
332
325
321
333
324
330
NOx
2.50
2.51
2.50
2.46
2.52
2.59
2.46
2.42
Fuel
Economy
MPG
26.6
27.5
26.6
27.2
27.5
26.5
27.3
26.8
H SO *
20.6
23.2
25.9
30.4
21.9
29.4
39.4
28.8
% Conversion
2L.2
24.7
26.7
32.0
23.3
30.1
i
41.7
29.9
mgm per mile HjSO,, values normalized to .030% sulfurized fuel.

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                                          20
                                     Table 4C
                Union Carbide Catalyst Sulfate Cycle Mass Emissions
                                  grams per mile
Test
Number
76-3519
76-3520
76-3522
76-3523
76-3545
76-3546
76-3548
76-3549
76-3578
76-3579
76-3581
76-3582
Vehicle
Mileage
4945
4958
4981
4994
5020
5035
5059
5072
5104
5117
5140
5153
System
Mileage
2021
2034
2057
2070
2096
2111
2135
2148
2180
2193
2116
2229
HC
.61
.60
.63
.63
.42
.43
.45
.43
.44
.44
.44
.45
CO
1.81
1.68
1.24
1.45
1.71
1.47
1.63
1.58
1.35
1.37
1.32
1.31
co2
340
323
307
313
303
312
309
291
292
282
298
304
NOx




2.40
2.61
2.64
2.47
2.41
2.22
2.41
2.33
Fuel
Economy
MPG
25.7
27.1
28.5
28.0
28.9
28.1
28.4
30.1
30.0
31.0
29.4
28.8
H0SO,*
6.0
3.2
5.2
6.9
4.1
5.2
8.2
6.0
6.7
6.8
7.3
7.3
% Conversion
5.0
3.4
5.8
7.5
4.7
5.6
9.7
7.0
8.0
8.4
8.4
8.1
mgm H~SO, per mile, values normalized to .030% sulfurized fuel.

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                                         21
                                     Table  5A
                          Baseline  Steady  State Emissions
                                      grams per mile
 Test    Vehicle
System    Speed
Fuel Economy
Number
76-3119*
76-3120*
76-3121
76-3122
76-3123
76-3124
Mileage
2813
2814
2816
2821
2828
2839
* grams per minute
Mileage MPH
Idle N
Idle D
15
30
45
60
, gallons per hour
HC
.11
.21
.64
.77
.79
.65

Table
Factory Catalyst Steady
grams per
\
Test
Number
76-3100*
76-3101*
76-3102
76-3103
76-3104
76-3105
Vehicle
Mileage
2748
2751
2753
2756
2797
2770
System Speed
Mileage MPH
2748 Idle N
2751 Idle D
2753 15
2756 30
2797 45
2770 60
HC
.02
.03
.10
.10
.13
.16
CO
2.98
6.10
24.35
23.53
3.00
1.05

C09
56
49
326
230
259
296

NOx
.02
.02
^.26
2.04
1.17
3.81

MPG
29.3
30.0
24.2
32.9
33.3
29.6

5B
State Mass Emissions
mile
CO
.01
.01
.11
.09
.09
.14
co2
63
63
334
269
267
312
NOx
.03
.03
.28
2.53
1.24
3.90
Fuel Economy
MPG
.42
.43
26.5
32.9
33.1
28.4
* grams per minute,  gallons per hour

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                                       22
                                  Table 5C
              Union Carbide Catalyst Steady  State Mass Emissions
                               grains per mile
Test
Number
76-3322*
76-3323*
76-3324
76-3325
76-3326
76-3327
Vehicle
Mileage
3277
3277
3278
3281
3284
3292
System
Mileage
353
353
354
357
360
368
Speed
MPH
Idle N
Idle D
15
30
45
60
HC
.04
.08
.37
.36
.39
.33
CO
.36
.72
4.86
4.72
1.05
.81
co2
60
54
317
262
295
308
NOx
.03
.04
.25
2.12
1.04
3.68
Fuel


27
32
33
28
Economy
MPG
.41
.38
.2
.8
.1
.6
grams per mile, gallons per hour

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