76-24 ALW An Evaluation of the Landrum Mini-Garbs Air-Bleed June 1976 Technology Assessment and Evaluation Branch Emission Control Technology Division Office of Mobile Source Air Pollution Control Environmental Protection Agency ------- Background The Environmental Protection Agency receives information about many devices for which emission reduction or fuel economy improvement claims are made. In some cases, both claims are made for a single device. In most cases, these devices are being recommended or promoted for retrofit to existing vehicles although some represent advanced systems for meeting future standards. The EPA is interested in evaluating the validity of the claims for all such devices, because of the obvious benefits to the Nation of identifying devices that live up to their claims. For that reason the EPA invites proponents of such devices to provide to the EPA complete technical data on the device's principle of operation, together with test data on the device made by independent laboratories. In those cases in which review by EPA technical staff suggests that the data submitted holds promise of confirming the claims made for the device, confirmatory tests of the device are scheduled at the EPA Emissions Laboratory at Ann Arbor, Michigan. The results of all such confirmatory test projects are set forth in a series of Technology Assessment and Evaluation Reports, of which this report is one. The conclusions drawn from the EPA confirmatory tests are necessarily of limited applicability. A complete evaluation of the effectiveness of an emission control system in achieving its claimed performance improvements on the many different types of vehicles that are in actual use requires a much larger sample of test vehicles than is economically feasible in the confirmatory test projects conducted by EPA. \l For promising devices it is necessary that more extensive test programs be carried out. The conclusions from the EPA confirmatory tests can be considered to be quantitatively valid only for the specific type of vehicle used in the EPA confirmatory test program. Although it is reasonable to extra- polate the results from the EPA confirmatory test to other types of vehicles in a directional manner, i.e., to suggest that similar results are likely to be achieved on other types of vehicles, tests of the device on such other vehicles would be required to reliably quantify results on other types of vehicles. In summary, a device that lives up to its claims in the EPA confirmatory test must be further tested according to protocols described in footnote _!/, to quantify its beneficial effects on a broad range of vehicles. A device which when tested by EPA does not meet the claimed results would not appear to be a worthwhile candidate for such further testing from the standpoint of the likelihood of ultimately validating the claims made. However, a definitive quantitative evaluation of its effectiveness on a broad range of vehicle types would equally require further tests in accordance with footnote \J . I/ See Federal Register 38 FR 11334, 3/27/74, for a description of the test protocols proposed for definitive evaluations of the effectiveness of retrofit devices. ------- Data submitted to the EPA indicated that an air-bleed device known as the Landrum Mini-Garb could cause a reduction in exhaust emissions and improve fuel economy. Consequently, an EPA confirmatory test program was set up to investigate the effects of the Landrum Mini-Garbs on exhaust emissions and fuel economy. Test Vehicle and Device Description The vehicle used for the test program was a 1970 Chevrolet Bel-Air powered by a 350 cu in. V-8 and equipped with an automatic transmission. A listing of vehir.le statistics is given on the Vehicle Description sheet at the end of this report. The conventional approach (for carburetor equipped vehicles) to controlling idle air-fuel ratio is to regulate fuel delivery by means of a needle valve (usually referred to as the idle mixture adjustment screw). The Landrum Mini-Garb is an air-bleed device that replaces the idle mixture adjustment screw in the carburetor. The Mini-Garb is a screw with an air passageway drilled longitudinally through the entire length of the screw. The diameter of the air passage- way is sized to regulate the amount of air bled through the Mini-Garb. When the Mini-Garb is installed in the carburetor, the needle valve orifice is encompassed by one end of the Mini-Garb. Therefore, any flow through the needle valve orifice must pass through the Mini-Garb. Four small diameter holes are drilled through the wall of the Mini-Garb near the end that encompasses the needle valve orifice. Fuel that formerly passed tnrough the idle mixture adjustment needle valve enters the Mini-Garb through the four drilled holes. The fuel, together with air entering the exposed end of the Mini-Garb, then passes through the needle valve orifice. The test vehicle used for this program is equipped with a two- barrel carburetor. A Mini-Garb was installed in place of the idle mixture screw for eacV carburetor venturi. Supplied with the Mini-Garbs was a short length of flexible tubing that was connected between the protruding ends of the Mini-Garbs. An opening covered with a wire mesh for filtering the air passing into the Mini-Garbs is located in the middle of the tube. Test Program Exhaust emission tests were conducted in accordance with the 1975 Federal Test Procedure ('75 FTP). Exhaust emissions and fuel economy were also measured during the EPA Highway Fuel Economy Test (HFET) and at several steady state speeds. Initially, the test vehicle was adjusted according to the manufacturer's tune-up specifications. Baseline tests were then conducted, and included duplicate tests according to the '75 FTP and HFET, and one set of steady states. ------- After completion of the baseline tests, the Mini-Garbs were installed as directed in the accompanying instructions. Testing again included the '75 FTP and HFET, and one set of steady states. Test Results The effects of the Mini-Garbs on exhaust emissions and fuel economy are illustrated in the following tables: 1975 Federal Test Procedure mass emissions in grams per mile (grams per kilometer) Baseline - Avg. of 2 tests Mini-Garbs avg. of 2 tests HC CO NOx 2.14 (1.33) 1.98 (1.23) 37.5 (23.3) 25.4 (15.8) 3.99 (2.48) 4.07 (2.53) Fuel Economy (Fuel Consumption) 12.4 miles/gal (19.0 liters/100 km) 12.7 miles/gal (18.6 liters/100 km) % change from baseline -7% -32% +2% +2% (-2%) Baseline - avg. of 2 tests Mini-Garbs - avg. of 2 tests % change from baseline Highway Fuel Economy Test mass emissions in grams per mile (grams per kilometer) HC 1.32 (0.82) 1.31 (0.81) -1% CO 22.3 (13.9) 14.5 (9.0) -35% NOx 4.99 (3.10) 5.23 (3.25) +5% Fuel Economy (Fuel Consumption) 13.7 miles/gal (12.7 liters/100 km) 13.8 miles/gal (12.5 liters/100 km) +1% (-2%) The effects of the Mini-Garbs on exhaust emissions are due to mixture enleanment caused by air bled into the idle circuit through the Mini-Carbs. This is evidenced by the decrease in HC and CO emissions, and che increase in NOx emissions. ------- The change in fuel economy accompanying installation of the Mini-Garbs is less than normal test variability and is not significant. The wire mesh intended to filter air passing into the Min:-Garbs is too coarse to be effective. The size of the mesh openings is ;ibout the same as that of common window screen. Sand and dust can easily pass through the filter and into the idle circuit of the carburetor. Details of all exhaust emissions and fuel economy tests are presented in Tables I-IV. Conclusions 1. The Mini-Garbs appreciably reduced carbon monoxide emissions from the test vehicle. A small decrease in unburned hydrocarbon emissions and a small increase in oxide of nitrogen emissions also occurred. 2. The effect of the Mini-Garbs on fuel economy was not significant. 3. Ingestion of poorly filtered air through the Mini-Garbs may have an adverse effect on the engine and carburetor durability. ------- Table I 1975 Federal Test Procedure mass emissions in grams per mile (grams per kilometer) miles/gal. Test # Baseline 77-2310 77-2307 Average Landrum Mini-Garbs 77-2251 77-2291 Average HC 2.12 (1.32) 2.15 (1.34) 2.14 (1.33) installed 2.22 (1.38) 1.73 (1.08) 1.98 (1.23) CO 36.9 (22.9) 38.1 (23.7) 37.5 (23.3) 24.8 (15.4) 26.0 (16.2) 25.4 (15.8) co2 653. (406.) 648. (403.) 651. (405.) 660. (410.) 647. (402.) 654. (406.) NOx 1 4.12 (2.56) 3.86 (2.40) 3.99 (2.48) 4.13 (2.56) 4.00 (2.49) 4.07 (2.53) [liters/10 12.4 (19.0) 12.4 (19.0) 12.4 (19.0) 12.6 (18.7) 12.8 (18.4) 12.7 (18.6) ------- Test # Baseline 77-2310 77-2307 Bag 1: HC CO Table II 175 FTP individual bag emissions in grams per mile Cold Transient Bag 2: Stabilized CO, NOx mpg HC CO C0? NOx mpg Bag 3: Hot Transient HC CO CO. NOx mpg 3.07 81.1 646. 4.76 11.3 1.88 25.6 687. 3.26 12.1 1.87 25.3 592. 5.28 13.9 3.13 82.0 630. 4.38 11.5 1.93 26.7 685. 3.02 12.1 1.85 26.8 593. 5.08 13.8 Landrum Mini-Garbs installed 77-2251 2.96 64.5 665. 4.82 11.4 1.94 13.6 691. 3.21 12.4 2.18 16.2 600. 5.37 14.0 77-2291 2.97 63.8 652. 4.53 11.6 0.99 16.5 673. 3.12 12.6 2.22 15.6 591. 5.29 14.2 ------- Table III Highway Fuel Economy Test mass emissions in grams per mile (grams per kilometer) miles/gal. Test # Baseline 77-2311 77-2308 Average Landrum Mini-Garbs 77-2252 77-2292 Average HC 1.28 (0.80) 1.35 (0.84) 1.32 (0.82) installed 1.34 (0.83) 1.27 (0.79) 1.31 (0.81) CO 20.1 (12.5) 24.5 (15.2) 22.3 (13.9) 15.7 (9.8) 13.2 (8.2) 14.5 (9.0) co2 439. (273.) 435. (271.) 437. (272.) 447. (278.) 441. (274.) 444. (276.) NOx 5.17 (3.21) 4.80 (2.98) 4.99 (3.10) 5.25 (3.26) 5.20 (3.23) 5.23 (3.25) (liters/10 18.7 (12.6) 18.6 (12.7) 18.7 (12.7) 18.6 (12.6) 19.0 (12.3) 18.8 (12.5) ------- Baseline Idle (300 sees.) 15 mph (24 kph) 30 mph (48 kph) 45 mph (72 kph) 60 mph (97 kph) Table IV Steady State mass emissions in grams per mile (grams per kilometer) HC CO CO, NOx miles/gal. (liters/100 km) 1.35 gms 2.4 gms 564 gins 0.60 gms 0.99 (0.61) 1.03 (0.64) 1.08 (0.67) 0.96 (0.60) 13.9 (8.6) 8.8 (5.5) 21.8 (13.6) 19.0 (11.8) 649. (403.) 372. (231.) 385. (239.) 447. (278.) 0.70 (0.44) 1.93 (1.20) 3.26 (2.03) 5.16 (3.21) 13.2 (17.9) 22.8 (10.3) 21.0 (11.2) 18.5 (12.7) Landrum Mini-Carbs installed Idle (300 sees.) 15 mph (24 kph) 30 mph (48 kph) 45 mph (72 kph) 60 mph (97 kph) 1.30 gms 2.0 gms 553. gms 0.42 gms 0.71 (0.44) 0.93 (0.58) 1.02 (0.64) 0.85 (0.53) 3.5 (2.2) 2.2 (1.4) 18.5 (11.5) 12.3 (7.6) 663. (412.) 372. (231.) 387. (241.) 462. (287.) 0.69 (0.43) 1.84 (1.14) 3.37 (2.10) 4.61 (2.87) 13.2 (17.8) 23.5 (10.0) 21.1 (11.1) 18.3 (12.8) ------- TEST VEHICLE DESCRIPTION Chassis model year/make - 1970 Chevrolet Bel-Air Emission control system - Engine Modifications Engine type "..-.. 4 stroke, Otto cycle, V-8, ohv bore x stroke 4.00 x 3.48 in./101.6 x 88.4 mm displacement .......... 350 cu in./5737 cc compression ratio . 9.0:1 maximum power at rpm 250 bhp/187 kW @ 4800 rpm fuel metering 2 barrel carburetor fuel requirement regular leaded Drive Train transmission type 3 speed automatic final drive ratio 2.75:1 Chassis type front engine, rear wheel drive tire size . , GR 70x15 curb weight 4210 lbs./1910 kg inertia weight 4500 Ib. passenger capacity 6 Emission Control System basic type engine modifications durability accumulated on system 22000 mi./35400 km * US. GOVERNMENT PRINTING OFFICE: 1979- 651-112/0118 ------- |