80-4
         Evaluation of Two Turbocharged
          Diesel Volkswagen Rabbits
                 October, 1979
 Technology Assessment and Evaluation Branch
    Emission Control Technology Division
Office of Mobile Source Air Pollution Control
       Environmental Protection Agency
                      by

               Edward A. Earth
               James M. Kranig

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Background

The  Environmental  Protection  Agency  (EPA)  was  requested  to  test  two
Volkswagen Rabbits with  turbocharged Diesel  engines by the U.S. Depart-
ment  of  Transportation (DOT).   These were research  vehicles  which cou-
pled  turbochargers  to  small  displacement Diesel  engines  with  the  ob-
jective  of  maintaining the fuel  efficiency  of the  Diesel with a power
output similar to that of equal displacement gasoline engines.  The DOT
requested testing by the EPA as the EPA has the capability to assess the
vehicle performance and emission levels.

There  has been  limited experience  in testing turbocharged  Diesel  en-
gines.  These vehicles were particularly significant as it was the first
time  a small displacement  Diesel  with a matched  turbocharger could be
evaluated by  the  EPA  in terms of performance, fuel economy,  particulate
emissions,  and  gaseous  emissions.    These  vehicles offered  the oppor-
tunity of evaluating  an automotive  engine which may indicate the direc-
tion  the  auto industry will take in the future in an effort to minimize
harmful  emissions,  maximize fuel economy, and  maintain  current vehicle
performance.   This   test  program   was   run  during   the   period  of
February 1977 to May 1978.

The  conclusions  from  the  EPA  evaluation test  can  be considered to be
quantitatively valid only for the specific test vehicles  used.  However,
it  is reasonable  to  extrapolate the  results  from  the EPA test to other
similar types of vehicles in a directional manner, i.e.,  to suggest that
similar  results  are  likely to  be  achieved  on other similar  types of
vehicles.

Test  Vehicles

The   test vehicles  were  turbocharged Diesel  Volkswagen Rabbits.   The
Volkswagen  Rabbit Research Prototype Vehicle  (RPV)  was basically  a
standard  production  Rabbit Diesel  modified  through the addition  of  a
turbocharger  (see Table I).   The power was  transmitted  through a four-
speed manual  transmission with an overall final  drive ratio of 3.37:1.

In contrast,  the Integrated Research Volkswagen (IRVW) was significantly
different from a  standard production Rabbit Diesel  (see Table II).  The
engine was  similar  to that used  in  the RPV and was coupled  to a five-
speed manual  transmission with an overall final  drive ratio of 2.78:1.
The  structure of the  IRVW was extensively  changed  from the production
Rabbit  to  provide  additional  crashworthiness.   However,   the inertia
weight of 2250 pounds  remained unchanged from that of  the production
Rabbit.

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                               Table I

                       TEST VEHICLE DESCRIPTION

Chassis model year/make - Volkswagen Rabbit Research Prototype Vehicle
             Emission control system - Turbocharged Diesel

Engine

type	4 stroke, Diesel, in line 4 cyl, OHC
bore x stroke	76.5 x 80.0 mm/3.012 x 3.149 in.
displacement 	 1474.8 cc/90.0 cu. in.
compression ratio  	 23.5:1
maximum power at rpm	68 HP DIN at 5000 rpm
fuel metering  	 Bosch Fuel Injection
fuel requirement	Diesel Fuel No. 2

Drive Train

transmission type  	 4 speed manual
  1st gear	3.46:1
  2nd gear	1.94:1
  3rd gear	1.29:1
  4th gear	97:1
axle ratio 	 3.48:1
overall gear ratio, 4th gear . .  . 3.37:1

Chassis
type 	 Front Engine, Front Wheel Drive
tire size	Semperit 155SR13, Rayon, Steel
curb weight	1985 lbs/900 kg.
inertia weight	2250 Ibs
passenger capacity 	 4

Emission Control System

basic type 	 fuel injection, Garrett T-3 turbocharger,
                                   swirl chamber
durability accumulated on  .... 5200 miles/9360 km.
  system

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                            Table II

                    TEST VEHICLE DESCRIPTION

       Chassis model year/make - Volkswagen IRVW Safety Vehicle
             Emission control system - Turbocharged Diesel

Engine

type	4 stroke, Diesel, in line 4 cyl, OHC
bore x stroke	 76.5 x 80.0 mm/3.012 x 3.149 in.
displacement 	 1474.8 cc/90.0 cu. in.
compression ratio  	 23.5:1
maximum power at rpm	70 hp DIN at 5000
fuel metering  	 Bosch Fuel Injection
fuel requirement	Diesel Fuel No. 2

Drive Train

transmission type  	 ... 5 speed manual
final drive ratio	1st gear - 3.46:1
                                   2nd gear - 1.94:1
                                   3rd gear - 1.29:1
                                   4th gear -  .97:1
                                   5th gear -  .75:1
axle ratio	3.70
overall gear ratio (5th gear)  . . 2.78

Chassis

type 	 Front Engine, Front Wheel Drive
tire size	175/70 SR13
curb weight	937 kg/2065 Ibs.
inertia weight	2250 Ib.
passenger capacity 	 4

Emission Control System

basic type 	 fuel injection, Garret T-3 turbocharger,
                                   swirl chamber
durability accumulated on   .... 1910 miles/3074 km.
  system

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Summary of Findings

     Both the  RPV and  the  IRVW were  well within  the  Federal  Emission
     Standards for 1978 Light-Duty Diesel Vehicles.

-    Increasing the shift speeds on the RPV caused an increase in CO and
     NOx emissions and  a  decrease in fuel economy  for  the FTP and HFET
     cycles.  The effect on HC emissions was mixed.

-    Higher inertia weights  for the RPV resulted  in  either  small or no
     decreases  in HC  and CO emissions.   NOx emissions  increased  with
     increasing inertia weight and fuel economy decreased.

-    The  IRVW  showed higher  HC levels for the  lower speed  shift sche-
     dules  for  the FTP and  HFET but  lower levels for the  LA-4 (a hot
     start  FTP with  no 10 minute soak  and no bag 3 - the Federal Urban
     Dynamometer driving cycle).

     The IRVW yielded  higher NOx levels for lower speed shift schedules
     for all test  cycles  when compared with the standard shift schedule
     results.

     The effect of variations in shift schedules  on  the  IRVW levels of
     CO were mixed.

-    For  the  IRVW, lower  shift speeds tended to  result  in  higher fuel
     economy.

-    The  various  tires  tested  yielded equivalent  results  for  the FTP
     except  for a  slight improvement  in  fuel  economy when  using the
     prepared Continentals.   For the  HFET,  the  Semperits and  the pre-
     pared  Continentals yielded equivalent or slightly lower  HC and CO
     emissions than the stock Continentals and the prepared Continentals
     yielded slightly higher fuel economy  levels.

-    The IRVW was  found to be  within  the  proposed particulate standard
     of 0.2 grams  per  mile for 1983 Light-duty Diesel vehicles.  Infor-
     mation  on  an  applicable  deterioration  factor  does  not  exist.

-    Acceleration  of  both  vehicles was   adequate  for  normal  driving.

Test Program

Exhaust  emission  and  fuel  economy  tests  were  conducted  in accordance
with  the  1978 Federal  Test  Procedure, Highway  Fuel Economy  Test  Pro-
cedure,  LA-4 Cycle  Test Procedure,  and  Steady  State Test Procedure.
Particulate  samples  were  collected during  some  of  the  FTP  and  HFET

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cycles.  Various  shift  schedules,  inertia weights, and  tires  were used
in the above  tests.   In addition,  acceleration tests were  conducted to
evaluate  the  performance  of the  RPV Diesel.   See  Table  III  for  the
detailed listing of the tests conducted.

Discussion of Results

Research Prototype Vehicle Test Results

As received and  tested  at the standard inertia weight,  the RPV yielded
an average of  0.48,  0.93, and 0.96 grams  per  mile for HC,  CO, and NOx,
respectively,  while  attaining  an  average  fuel  economy level  of 45.9
miles per gallon  for the FTP.  This is well within the Federal Emission
Standards of  1.5,  15,  and 2.0 grams per mile for 1978 Light-Duty Diesel
Vehicles.  In  addition,  the  RPV conformed to these  standards for each
FTP test.  The  summaries of results are displayed  in Figures  1 through
20  and are  tabulated  in Tables  IV  through  IX.   The  individual test
results are detailed in the Appendix.

RPV - Effects of Unscheduled Maintenance

An  additional  variable  was introduced when  the  vehicle  testing  was
interrupted by DOT to allow demonstration of  the  vehicle.   The vehicle
accumulated  2000  miles  during  these  demonstrations.   When it  was  re-
turned,  some  testing was  done  before it  was  noticed  that the vehicle
demonstrated  a  transient smoke problem upon acceleration which had  not
been  apparent  previously.   The  vehicle  was returned to Volkswagen  for
correction  of the problem  and  the  corrective  action  entailed recon-
ditioning the injector nozzles.  After its return, the smoke problem was
gone  but  the test results appeared to be  significantly different from
those  originally  obtained.  Therefore,  the test  results have been  di-
vided  into  three  groups - Phase I was the initial testing,  Phase II was
the testing during the smoke problem period, and Phase III was the final
testing.  All three groups of data are presented in the Appendix but the
summary plots  and tables deal only with Phase I  and Phase III testing.

In  the  FTP,   HC   emission  levels  were  lower  for Phase  III  than  for
Phase I.  The CO  levels  were higher and NOx  levels  were substantially
higher for  Phase  III.   Fuel economy results were  mixed but they appear
to be about the same for each phase (see Figures 1-4).

HC, CO,  and  NOx levels for  Phase  III  were much higher than for Phase I
for the  HFET  cycle.   The fuel economy for  Phase  III was lower than for
Phase I  (see Figures 5-8).

In contrast,  the  HC levels  for the LA-4 cycle were lower for Phase III.
CO and  fuel  economy were unaffected.   NOx  levels  were  higher for Phase
III (see Figures  9-12).

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                               Table III
FTP
HFET
LA-4
Steady State
              Test Program

       Research Prototype Vehicle

Inertia Weight (Ibs)

      2250
      2750
      3000
      2250
      2750
      3000
      2250
      2750
      3000
      2250
                     2750
Acceleration
Shift Schedule

   Standard (15,25,40)
   18/30/47
   18/33/47
   Standard
   Standard
   Standard
   18/30/47
   18/33/47
   Standard
   Standard
   Standard
   Standard
   Standard
   Idle, 1st at 15
   2nd at 30, 3rd at 30, 4th at 30
   4th at 45, 4th at 60
   Idle, 1st at 15, 2nd at 15
   2nd at 30 mph
   3rd at 30 mph
   4th at 30 mph
   4th at 45 mph
   4th at 60 mph
   0-30
   0-40
   0-50
   0-60
   0-70
FTP
     Integrated Research Volkswagen

Inertia Weight (Ibs)       Shift Schedule

     2250                   9/20/30/40

                           11/21/32/42 (std.)


                           13/24/35/46
              Tires

              Continental
              Semperit
              Continental
              Continental (lightly
                        prepared)
              Continental

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HFET
              Table III (cont.)

     Integrated Research Volkswagen

Intertia Weight (Ibs)       Shift Schedule

      2250                  9/20/30/40

                           : 11/21/32/42
LA-4
Steady State
      2250
      2250
Sulfate
Particulate-FTP
Particulate-HFET
Particulate-SS
      2250
      2250
      2250
      2250
Particulate-Sulfate  2250
13/24/35/46

Standard
9/20/30/40
10/23/33/43
11/21/32/42
idle, 1st at 15
2nd at 15
3rd at 30
3rd at 45
4th at 45
5th at 45
4th at 60
5th at 60
Standard
Standard
Standard
3rd at 30
Standard
   Tires

Continental
Semperit
Continental
Continental (lightly
         prepared)
Continental (lightly
         prepared)
Continental
Continental
Continental
Continental
Continental
Continental
Continental
Continental
Continental
Continental

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For the Steady State cycle the effect on HC levels of the two Phases was
mixed  and  depended upon  the gear used  and the  speed.   CO  levels  for
Phase III were  generally  higher than those of  Phase I.   NOx levels were
higher for  Phase III.  Fuel economy was  lower for Phase  III  in every
condition except  for  second  gear  at 30  mph and 2750 IW,  where  it was
higher for Phase III (see Figures 13-16).

RPV - Effect of Varying Shift Schedule

The RPV was  tested using  three shift schedules which included the stan-
dard  of  15/25/40 mph, as  well  as  18/30/47 mph, and  18/33/47 mph.  For
the  FTP,  the  higher  shift  schedules  caused  HC   emissions to  either
remain unchanged or  to  increase  slightly.  CO  and NOx emissions  in-
creased and  fuel  economy  decreased when the higher shift schedules were
used  (see Figures 1-4).

The higher  shift schedules  used for the  HFET cycle did not cause any
change in the  levels  of  HC  emissions.  CO  emission levels  showed small
increases as shift  speeds  were increased.  NOx  levels were  found to
increase while the  fuel   economy  dropped  when  using the  higher shift
schedules (see Figures 5-8).

The HC  emission  levels and fuel economy dropped when  the  higher shift
schedules were  used for  the LA-4 cycle.   In contrast,  CO and NOx emis-
sion  levels showed large increases (see Figures 9-12).

RPV - Effect of Varying Inertia Weight

The RPV was  also tested  at three inertia weights (2250 Ibs. - standard,
2750  Ibs.,  and 3000  Ibs.) because  the  vehicle demonstrated sufficient
power to make  its engine suitable for application  to heavier vehicles.
For the FTP  cycle,  the lower inertia weights  gave  better fuel economy,
higher HC  and  CO emissions,  and  lower NOx  emissions   than  the  higher
inertia weights.

For  the  HFET  cycle  the  fuel  economy  was  best at  the  lower inertia
weights, HC emission levels decreased as the inertia weight was increased
from  2250  Ibs. to  2750  Ibs. then increased as  the  inertia weight was
increased to 3000 Ibs.  The CO emissions did not change significantly as
the  inertia  weight was increased  to 2750 Ibs. but  did  increase  as the
inertia weight was increased to 3000 Ibs.  NOx emission levels increased
and  fuel  economy decreased  as  the  inertia  weight was  increased  (see
Figures 5-8).

HC  emission  levels tended  to be  higher  for the  lower inertia weights
when  tested by the LA-4 procedure.   CO emissions showed a small decrease
as  the inertia weight was increased.  NOx  emissions  tended to increase
slightly as  inertia weight  was increased.  Fuel  economy  tended  to be
better for the lower inertia weights (see Figures 9-12).

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As vehicle inertia weight increases, higher dynamometer road load horse-
power and dynamometer  inertia  weight values are used.   However,  inertia
is not  a factor  in  steady  state tests.  The steady state  tests showed
that the inertia weight increase, represented only by a higher road load
horsepower had only a marginal effect.  HC and NOx levels did not appear
to change.  CO  emission levels and fuel economy were slightly lower for
the higher inertia weight (see Figures 13-16).

RPV - Effects of Shift Schedule on Following Driving Schedule

The RPV  was unable  to maintain the desired acceleration  rate  to stay
with the  driver's trace on hard accelerations.  The higher shift sche-
dules  improved  the  vehicle's  acceleration  capabilities.    While  the
vehicle was tested using only the standard shift schedule at the higher
inertia weights to minimize  the number of  tests  required, it appeared
that the vehicle could have maintained the prescribed acceleration rates
at the higher inertia weights by using higher speed shifts.

RPV - General Summary of Results

The effect  of  the test conditions  was  not  completely  consistent when
comparing the effect on each emission product or fuel economy among test
types.  However,  increasing the  shift speed tended to  increase CO and
NOx emissions  and to  decrease fuel  economy.   Its effect  on HC ranged
from an increase  to a decrease depending upon the test cycle.

The lower inertia weights  typically yielded higher or  equal HC and CO
emissions as  well as  better fuel  economy  than did  the higher inertia
weights.  NOx  emission  levels,  when  using  the lower  inertia weights,
were  typically  lower  than  or equal  to  the  levels  associated with the
higher inertia weights.

The Phase III  test  results for CO emissions were  generally higher or
equal  to  the  Phase  I  test  results.   NOx  emissions  were  higher  for
Phase I  than for Phase III.   Fuel economy  for  the Phase III  results
tended to be  less than or  equal to the Phase I results.  The effect of
the Phases was mixed on HC over the various test cycles.

The RPV  did meet the  1978  Federal  Emission  Standards  for  all FTP tests
under each  set  of conditions.  The  highest  single  values recorded were
0.71, 1.32, and 1.76 grams per mile for HC, CO and NOx, respectively as
compared with the standards of 1.5,  15, and 2.0 grams per mile.

The track acceleration  test  indicated that  the RPV had adequate power
for acceleration.  Zero-to-50 mph  times ranged from  10,5  to  11.1 se-
conds.    This  compares  reasonably  well with  the  advertised zero-to-50
mph time of 8.3 seconds for the 1979 gasoline powered Rabbit.

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                                  10
Integrated Research Volkswagen Test Results

The IRVW yielded average  FTP  results of 0.11, 0.57, and  0.92 grams  per
mile for  HC,  CO and  NOx, respectively  when tested at standard  condi-
tions.   The  resultant average  fuel  economy was 51.9 miles per  gallon.
This easily  met  the  1978  Light-Duty Diesel  Vehicle Federal Emission
Standards of 1.5, 15,  and 2.0 grams per mile of HC,  CO,  and NOx,  respec-
tively.  Each of the individual tests also met these standards.

IRVW - Effects of Varying Shift Schedule

The IRVW was  tested at  various shift schedules which included the stan-
dard schedule of  11/21/32/42  mph and other schedules of  9/20/30/40 mph,
10/23/33/43 mph,  and  13/24/36/46  mph.   For the FTP cycle  the HC level
was the  same for  the standard and  higher shift schedules and  was  in-
creased  when the  lower  shift schedule  was used.   The CO and NOx  was
lowest when the  11/21/32/42  shift schedule was used.  Fuel economy  was
not  significantly   affected  by  the  shift  schedule  (see  Figures 1-4).

For  the  HFET cycle the  HC  levels decreased as the shift speeds  were
increased.   The HC  levels  were  significantly higher  when  the  lowest
shift schedule was used.   The CO and NOx levels were highest for  the low
shift  speeds  and  lowest for  the standard shift  speeds.  The  highest
shift  speeds  yielded  results  only  slightly  higher  than  the  standard
shift speeds.  Fuel economy was comparable for the two lower speed shift
schedule  and  was  lower   for  the  13/24/32/42  mph  shift   schedule  (see
Figures 5-8).

HC  levels  in  the LA-4 cycle were lowest for the 9/20/30/40 schedule and
highest  for  the  10/23/33/43  schedule.   CO  levels were  progressively
higher as  the shift speeds  were increased.  The lower speed shift sche-
dules  caused  an increase of  NOx  levels  compared  with the 11/21/32/42
shift  schedule.   The fuel  economy for  the LA-4  tended  to be slightly
lower as the shift speed was increased (see Figures 9-12).

IRVW - Effects of Tires

The  IRVW was  tested  with  three  types  of tires for  the FTP and  HFET
cycles.   These  included  Continental  Steel Belted Radials and  lightly
prepared  Continentals which  had some  of  the tread  mechanically  removed
when they  were trued on  a  machine.   Also,  the Semperit  tires  from the
RPV were used (see  Figures 1-8).

For  the  FTP  cycle  HC, CO and NOx emissions were  not  significantly af-
fected by  the changing  of tires.  The  fuel economy obtained  when using
the  prepared  tires was  slightly better than  the others.   For the HFET
cycle  the  NOx levels  were unaffected by changing tires.   For the Conti-
nentals,  HC  and CO levels  were  the same  or  slightly higher than  the

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                                   11
 Seraperits and the prepared Continentals  for  the HFET cycle.  The Conti-
 nentals resulted in  the same  fuel  economy  as  the Semperits while  the
 prepared Continentals yielded higher fuel  economy.  The LA-4 and steady
 state tests  were conducted  with the Continental tires only.

 IRVW - General  Summary  of Results

 The effect of the variables,  shift schedules and  tires, on fuel economy
 varied among test  cycles.   HC  levels  were  highest  for  the 9/20/30/40
 shift  schedule  while  the  11/21/32/42  and   13/24/35/46  schedule  gave
 comparable  results   to each   other  for  the  FTP.   In  contrast,   the
 9/20/30/40 schedule  yielded  the lowest  HC levels for  the  LA-4 cycle.
 For the HFET cycles  the HC  levels tended  to decrease as the shift speeds
 increased.

 The low speed shift  schedule  resulted  in the highest NOx  levels for  the
 FTP, HFET,  and  IA-4 with  the 11/21/32/42 schedule yielding the lowest
 NOx levels.  The CO results were mixed  among the test cycles when  the
 shift  schedules  were  varied.   The  shift  schedule effect on  FTP fuel
 economy was  a  slight  decrease as  shift  speeds  increased.   The  lower
 shift  speeds resulted  in  higher fuel  economies  for  the HFET and LA-4.

 The various  tires  had little,  if any, effect on the FTP emissions  re-
.suits except that fuel  economy was  slightly  improved with the prepared
 Continental  tires.   The tires either showed no significant  differences
 or  the  Semperits and prepared Continentals gave  slightly lower results
 for all of the  HFET emission results.   However,  the prepared  Continental
 tires gave better fuel  economy for  the  HFET cycle.

 The IRVW yielded average particulate  emissions for the  Urban  Dynamometer
 Schedule of 0.18 grams  per mile.   The  IRVW met  the proposed  1983 parti-
 culate level (0.20 gm/mile) both on  the  average  and in each individual
 test.   It  also  demonstrated a  reduction from the standard  1979 Certi-
 fication Rabbit Diesel  which yielded  0.23 grams  per mile.

 Conclusions

      Both  vehicles  met  the  1978  Light-Duty  Diesel   Vehicle  Federal
      Gaseous Emission Standards.

      The  IRVW met  the  proposed particulate standard for  1983 vehicles.

      Both vehicles were somewhat sensitive to shift speed  changes over  a
      small range regarding  gaseous emissions and fuel  economy, but  the
      degree of  sensitivity and  direction of  change for each was depen-
      dent upon  the test cycle.

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                             12
Fuel economy,  HC  emissions,  and CO emissions  generally dropped or
remained unchanged as  the  inertia weight was increased and the NOx
emissions generally increased or remained unchanged.

Tires  had  little  effect  except  for   the  prepared  Continentals
causing  small  increases in  fuel  economy,  on the FTP  and HFET cy-
cles.

Acceleration was  adequate and  the engine appeared  to show  a po-
tential for application to larger vehicles.

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-------
                                                       -32-
                                  Result Sunnnary - Mean (standard deviation)

                                  Table IV;  FTP Test Results -  (Grams Per Mile)

Tires IW

Semperit 2250



2750

3000


Continental 2250


Prepared
Continental
Semperit


Semperit 2250




RPV
Shift Test
Schedule Phase* HC-HFID

Std. (15/25/40) I
III
18/30/47 I
18/33/47 III
Std. I
III
Std. I
III

9/20/30/40
11/21/32/42
13/24/35/46

11/21/32/42
9/20/30/40
Table V:

Std. I
Std. Ill
18/30/47 I
18/33/47 III

0.48(0.12)
0.44(0.06)
0.50
0.49(0.10)
0.40(0.08)
0.34(0.04)
0.40
0.33
IRVW
0.25(0.02)
0.11(0.02)
0.12(0.01)

0.13
0.23
HFET Test Results -
RPV
0.19(0.04)
0.32(0.01)
0.17
0.33(0.03)

CO

0.93(0.05)
0.98(0.04)
1.00
1.15(.018)
0.89(0.06)
0.94(0.09)
0.82
0.89

0.69(0.01)
0.57(0.02)
0.66(0.01)

0.54
0.74

CO
L
219(7)
229(4)
252
241(18)
236(12)
256(12)
255
255

197(2)
195(3)
203(3)

187
200

NOx

0.96(0.04)
1.22(0.14)
1.24
1.41(0.28)
1.02(0.05)
1.39(0.06)
1.08
1.29

1.34(0.02)
0.92(0.03)
1.00(0.01)

0.88
1.31

MPG

45.9(1.5)
43.9(0.9)
39.9
41.8(3.1)
42.8(2.3)
39.5(1.8)
39.5
39.5

51.1(0.5)
51.9(0.9)
49.8(0.7)

54.1
50.4
(Grams Per Mile)

0.41(0.00)
0.72(0.02)
0.43
0.76(0.02)

175(10)
181(3)
183
187(3)

0.88(0.08)
1.15(0.05)
0.93
1.32(0.10)

58.0(3.3)
55.5(0.8)
55.3
53.7(1.0)
                                                                                                             Number of
                                                                                                               Tests
                                                                                                                 7
                                                                                                                 2
                                                                                                                 1
                                                                                                                 4
                                                                                                                 2
                                                                                                                 2
                                                                                                                 1
                                                                                                                 1
                                                                                                                 3
                                                                                                                 6
                                                                                                                 2

                                                                                                                 1
                                                                                                                 1
                                                                                                                 2
                                                                                                                 3
                                                                                                                 3
                                                                                                                 3
*Phase 1 - initial test phase, Phase II - smoke problem, Phase III - after rework.

Note:  There is no standard deviation for single tests.

-------
                                                        -33-
                                  Result  Summary - Mean (standard deviation)




                                 HFET  Test Results -  (Grams Per Mile) (cont.)


Tires





Continental

Prepared


IW

2750

3000

2250

2250
Continental

Semperit


Semperit





2250


2250


2750
3000

Shift
Schedule

Std.

Std.

9/20/30/40
11/21/32/42

11/21/32/42
13/24/35/46
9/20/30/40


Std.

18/33/47
Std.
Std.

Test
Phase*

I
III
I

_.
-

-
—
-
Table VI:

I
III
III
I
I




0
0
0

0
0

0
0
0
IA-4 Test

0
0
0
0
0
RPV

HC-HFID

.12(0.02)
.28(0.04)
.16
IRVW
.20(0.02)
.06(0.01)

.06
.05
.18
Results -
RPV
.38(0.01
.33(0.04)
.30
.39
.33


CO

0.39(0.
0.73(0.
0.44

0.53(0.
0.26(0.

0.24
0.28
0.50


CO
z
02) 195(7)
04) 208(2)
219

02) 161(2)
02) 159(3)

149
159
161


NOx

0.97(0.04)
1.24(0.01)
1.08

1.18(0.04)
0.79(0.03)

0.73
0.81
1.19




MPG

51
48
46

62
63

68
64
62

.9(1.9)
.6
.3

.8(0.6)
.8(1.2)

.3
.0
.7

Number of
Tests

3
2
1

6
6

1
1
1
(Grams Per Mile)

0.85(0.
0.86(0.
1.39
0.83
0.80

00) 223(4)
06) 214(5)
252
233
253

1.02(0.05)
1.26(0.08)
1.60
1.00
1.11

45
47
39
43
39

.2(0.8)
.1(1.0)
.9
.4
.9

2
20
1
1
1
*Phase I - initial




Note:  There is no
phase, Phase II - smoke problem, Phase III - after rework




standard deviation for single tests.

-------
                                                    -34-
                                  Result Summary - Mean (standard deviation)

                                 LA-4 Test Results -  (Grams  Per Mile)  (cont.)
Tires
IW
Continental 2250
Shift Test
Schedule Phase*
20/30/40
23/33/43
21/32/42
IRVW


HC-HFID
0.22(0.
0.31(0.
0.24(0.
01)
02)
O8)
0.
0.
1.
CO
65(0.
80(0.
02(0.
01)
06)
42)
co2
193(3)
200(1)
204(6)
1
1
0
NOx
.35(0.
.41(0.
.82(0.
03)
04)
11)
MPG
52.2(0.
50.4(0.
49.3(1.
8)
4)
7)
Number of
  Tests
                                                                                                    3
                                                                                                    2
                                                                                                    3

-------
                                                      -35-
               Table VII:    Steady State Test Results  - (Grams Per Mile)**


Tires IW Gear at MPH
Semperit 2250 idle
1st at 15
2nd at 30
3rd at 30
4th at 45
4th at 60
2750 idle
idle
1st at 15
1st at 15
2nd at 15
2nd at 30
2nd at 30
3rd at 30
3rd at 30
4th at 30
4th at 45
4th at 45
4th at 60
4th at 60

Test
Phase*
I
I
I
I
I
I
I
III
I
III
III
I
III
I
III
III
I
III
I
III
KPV

HC-HFID
12.39
1.47
0.10
0.19
0.09
0.09
16.19
7.49
1.59
0.97
0.39
0.11
0.55
0.19
0.19
0.17
0.11
0.19
0.10
0.46


CO
26.79
2.43
0.52
0.48
0.30
0.42
29.18
17.27
2.13
2.12
0.86
0.47
0.99
0.42
0.56
0.29
0.34
0.62
0.41
0.93
                                                                              1129
                                                                               180
                                                                               149
                                                                               123
                                                                               147
                                                                               176
                                                                              1121
                                                                              1206
                                                                               177
                                                                               329
                                                                               186
                                                                               354
                                                                               231
                                                                               124
                                                                               159
                                                                               135
                                                                               168
                                                                               179
                                                                               191
                                                                               231
                                                                                          NOx
5.30
0.71
0.70
0.61
0.83
1.17
5.40
6.90
0.75
1.
 .90
0.88
0.77
1.70
0.55
0.84
0.65
0.82
1.08
1.20
1.73
           MPG*
           0.12
          54.7
          68.0
             .3
             .2
82.
69.
57.5
 0.12
 0.12
55.7
30.5
54.1
28.6
43.6
81.6
63.6
75.0
60.2
56.6
53.1
43.6
Number of
  Tests


    1
    1
    1
    1
    1
    1
    1
    1
    1
    1
    1
    1
    1
    1
    1
    1
    1
    1
    1
    1
* Note:  There is no standard deviation for single tests.
** For idle - grains per hour/gallons per hour.

-------
                                                     -36-
                            Steady State Test Results - (Grams Per Mile)**
Tires
IW
Continental  2250


Gear at MPH
idle
1st at 15
2nd at 15
2nd at 30
3rd at 30
4th at 30
3rd at 45
4th at 45
5th at 45
4th at 60
5th at 60
IRVW
Test
Phase HC-HFID
2.95
1.22
0.28
0.76
0.28
0.13
0.86
0.40
0.14
1.26
0.44


CO
12.71
3.05
0.99
1.22
0.80
0.34
1.06
0.86
0.30
1.76
0.96

CO
12.71
3.05
0.99
1.22
0.80
0.34
1.06
0.86
0.30
1.76
0.96

CO 2
1136
366
194
254
163
134
208
162
138
211
177

NOx
9.06
2.76
1.19
2.35
1.06
0.90
2,22
1.30
1.04
2.54
1.60

MPG*
0.12
27.3
52.0
39.7
62.0
75.8
48.4
62.2
73.3
47.0
56.6
Number of
Tests
2
2
2
2
2
2
2
2
2
2
2
* Note:  There is no standard deviation for single tests.
** For idle - grams per hour/gallons per hour.

-------
                                       -37-
    Table VIII:  Particulate Results - Mean (Standard Deviation) - (Grams Per Mile)



                                 IRVW
Tires
IW
Continental  2250
Speed in mph



   0-30



   0-40



   0-50



   0-60



   0-70
Test Type



  FTP




  HFET



  SS




  Sulfate
   Shift

  Schedule



  Standard



  Standard



3rd at 30 mph



  Standard
                                   Particulates



                                   0.18 (0.01)



                                   0.16 (0.02)



                                    .21



                                    .18
                     Table IX;  Acceleration Time (Seconds)



                                  RPV
Driver 1-'



   5.6



   7.5



  11.1



  15.0
                   Driver 2-
                     5.2



                     8.1



                    10.7



                    14.8
                        Driver
                         16.4
—  Speeds from vehicle speedometer.


21
—  Speeds from fifth wheel.



Note:  There is no standard deviation for single tests.
Number of

  Tests



   4



   3



   1



   1
                                     21
                             Driver 4-
                               5.5



                               7.2



                              10.5



                              15.4



                              22.0

-------
                                             -38-
Semperit Tires
                  Appendix




FTP Composite Mas.s Emissions  (Grams  Per  Mile)









        PJ»V - 2250 Ib. Inertia Weight
Test
Number
78-0730
78-0779
78-0802
78-0816
78-0860
78-0906
78-0939
x (V)
78-0961
78-3899
78-6050
x (V)
7R--106S
78-4562
78-4563
78-4565
78-5179
x (V)
Test
Phase
I
I
I
I
I
I
I

II
III
III

T
III
III
HI
HI


HC-HFID
0.47
0.71
0.43
0.34
0.55
0.44
0.41
0.48(0.12)
0.42
0.39
0.48
0.44(0.06)
0.50
0.40
0.41
0.57
0.57
0.49(0.10)

CO
0.88
1.03
0.94
0.89
0.95
0.96
0.89
0.93(0.05)
0.97
1.01
0.95
0.98(0.04)
1.00
1.00
0.99
1.30
1.32
1.15(0.18)

co2
219
219
208
213
223
229
223
219(7)
226
226
232
229(4)
252
225
227
252
260
241(18)

NOx
0.94
0.89
0.94
0.95
0.97
1.02
1.00
0.96(0.04)
1.18
1.12
1.32
1.22(0.14)
1.24
1.19
1.18
1.51
1.76
1.41(0.28)

MPG
45.9
45.7
48.3
47.2
45.0
43.9
45.1
45.9(1.5)
44.5
44.5
43.3
43.9(0.9)
39.9
44.7
44.3
39.8
38.6
41.8(3.1)
Shift
Schedule
Standard (15,25,40)
Standard
Standard
Standard
Standard
Standard
Standard
—
Standard
Standard
Standard
—
18/30/47
18/33/47
18/33/47
18/33/47
18/33/47

* Phase I - Initial phase, Phase II - a, ke problem, Phase III  - After rework.

-------
                                            -39-






                                         Appendix




                       FTP Composite Mass Emissions (Grams Per Mile)
Semperit Tires
test
Number
78-0836
78-1015
x (V)
78-3902
78-3907
x (V)
78-1016
78-0874
78-3901
Test
Phase
I
I
III
III
I
II
III
RPV -
HC-HFID
0.34
0.45
0.40(0.08)
0.36
0.31
0.34(0.04)
RPV -
0.40
0.41
0.33
2750 Ib.
CO
0.85
0.93
0.89(0.
1.01
0.88
0.94(0.
3000 Ib.
0.82
0.99
0.89
Inertia Weight
C02
227
244
06) 236(12)
264
247
09) 256(12)
Inertia Weight
255
256
255
NOx
0.98
1.05
1.02(0.05
1.34
1.43
1.39(0.06)
1.08
1.28
1.29
MPG
44.4
41.2
42.8(2.3)
38.2
40.8
39.5(1.8)
39.5
39.3
39.5
Shift
Schedule
Standard
Standard
Standard
Standard
Standard
Standard
Standard

* Phase I - Initial phase, Phase II - Smoke problem, Phase III - After rework.

-------
                                        -40-
                    FTP Composite  Emissions (Grams Per Mil_e_)_
Continental Tires
Test
Number
79-088A*
79-0888*
79-0891*
79-1188*
79-1202
79-1208
x (V)
78-5322
78-5334
78-5434
x (V)
79-1211
79-1192
x (V>
Lightly
79-1196
Sempirit
78-5432
HC-HFID
0.12
0.11
0.13
0.08
0.09
0.12
0.11(0.02)
0.26
0.25
0.23
0.25(0.02)
0.12
0.13
0.12(0.01)
IRVW - 2250
CO
0.57
0.57
0.55
0.55
0.59
0.56
0.57(0.02)
0.69
0.69
0.68
0.69(0.01)
0.66
0.67
0.66(0.01)
Ib. Inertia Weight
co2
198
196
199
190
194
192
195(3)
199
196
196
197(2)
201
205
203(3)
NOx
0.900
0.920
0.970
0.910
0.910
0.930
0.92(0.03)
1.340
1.360
1.310
1.340(0.02)
1.010
1.000
1.005(0.01)
MPG
51.1
51.6
50.8
53.2
52.1
52.6
51.9(0.
50.6
51.4
51.4
51.1 (0
50.3
49.3
49.8(0.
Shift
Schedule
Standard (11/21/32/42)
Standard
Standard
Standard
Standard
Standard
9)
9/20/30/40
9/20/30/40
9/20/30/40
.5) -
13/24/35/46
13/24/35/46
7)
Prepared Continental Tires
0.130
Tires
0.230
0.540
0.740
187.0
200.00
0.880
1.310
54.100
50.400
11/21/32/42
9/20/30/40
* Particulate Test.

-------
Semperit Tires
                                                                         -41-
                                                  Bag by Bag Mass Emissions  (Grams  Per Mile)
                                            RPV - 2250 Ib.  Inertia Weight  - Standard Shift Schedule
Test
Number
78-0730
78-0779
78-0802
78-0816
78-0860
78-0906
78-0939
78-0961
78-3899
78-6050

78-1065

78-4562
78-4563
78-4565
78-5179

HC
0.32
0.65
0.28
0.24
0.22
0.22
0.27
0.24
0.28
0.22

0.29

0.25
0.25
0.29
0.66

HFID
0.69
1.38
0.54
0.43
0.72
0.66
0.53
0.49
0.50
0.54

0.59

0.49
0.51
0.56
0.55

CO
1.03
1.34
0.96
0.99
1.05
1.15
1.01
1.13
1.14
1.08

1.07

1.12
1.13
1.31
1.38

co2
237
239
218
229
241
245
248
247
246
255.

251

246
248
264
269

NOx
0.91
0.84
0.87
0.93
0.95
0.96
0.95
1.16
1.18
1.33
RPV
1.08
RPV
1.24
1.23
1.41
1.64

MPG
42.5
41.8
46.2
44.0
41.9
41.1
40.5
40.7
40.9
39.6
- 2250 Ib.
40.1
- 2250 Ib.
41.0
40.5
38.1
37.2
RPV - 2750 Ib.
78-0836
78-1015
78-3902
78-3907

78-1016
78-0874
78-3901
0.21
0.28
0.27
0.22

0.22
0.25
0.24
0.43
0.55
0.47
0.39

0.48
0.51
0.42
0.93
1.04
1.20
1.00

0.93
1.15
1.08
241
270
292
267

284
282
281
0.95
1.05
1.34
1.34

1.09
1.25
1.28
41.9
37.4
34.6
37.6
RPV - 3000
35.6
35.8
35.9

HC
0.24
0.33
0.24
0.20
0.18
0.17
0.20
0.18
0.18
0.16

HFID
0.46
0.61
0.43
0.33
0.58
0.43
0.41
0.42
0.36
0.47
Inertia Weight -
0.25
0.54
Inertia Weight -
0.18
0.17
0.30
0.75
0.40
0.39
0.64
0.62
Inertia Weight -
0.18
0.24
0.19
0.15
Ib. Inertia
0.21
0.16
0.16
0.35
0.48
0.34
0.28

CO
0.92
1.06
1.05
0.94
1.02
0.99
0.93
0.96
1.02
0.90
Shift
1.08
Shift
0.98
0.94
1.37
1.40

co2
218
217
211
212
221
227
216
225
225
227
Schedule
265
Schedule
222
221
257
271
Standard Shift
0.91
0.97
0.95
0.82
222
238
255
243

NOx 'MFC
0.96 46.2
0.91 46.3
0.98 47.7
0.97 47.5
0.98 45.7
1.04 44.5
1.02 46.6
1.20 44.8
1.13 44.8
1.32 44.4
(18/30/47)
1.37 38.0
(18/33/47)
1.17 45.4
1.17 45.6
1.61 39.1
1.92 36.9
Schedule
0.99 45.2
1.06 42.4
1.34 39.5
1.56 41.6
Weight - Standard Shift Schedule
0.41
0.40
0.31
0.85
0.94
0.83
249
248
247
1.09 40.6
1.30 40.6
1.32 40.9
                                                                                                                 HC
                                                                                                                       HFID
                                                                                                                               CO
                                                                                                                                     CO,
                                                                                                                                            NOx
                                                                                                                                                   MPG
0.16
0.21
0.18
0.16
0.13
0.13
0.15
0.18
0.20
0.17
0.33
0.38
0.32
0.28
0.38
0.31
0.30
0.35
0.36
0.44
0.68
0.74
0.73
0.70
0.72
0.76
0.74
0.88
0.91
0.95
206
206
197
202
216
220
217
214
212
223
0.93
0.87
0.92
0.93
0.98
1.02
1.01
1.17
1.05
1.30
49.0
49.0
51.2
49.9
46.8
45.9
46.5
47.2
47.5
45.1
                                                                                                                0.18   0.35   0.50   141   0.70   44.6
0.21
0.21
0.27
0.58
0.14
0.18
0.22
0.18
0.15
0.19
0.18
0.34
0.37
0.46
0.48
0.27
0.34
0.34
0.31
0.31
0.34
0.32
0.95
0.97
1.16
1.12
0.67
0.75
0.96
0.89
0.67
0.96
0.86
216
220
232
232
226
237
260
239
246
252
249
1.20
1.17
1.40
1.54
0.97
1.03
1.32
1.23
1.05
1.27
1.26
46.7
45.8
43.4
43.1
44.8
42.6
38.8
42.2
41.1
40.1
40.5

-------
Continental Tires
 Test
Number    HC    HFID    CO    CO-
                                                                      -42-

                                                 Bag by Bag Mass Emissions (Grams Per Mile)
                                          IRVW - 2250 Ib. Inertia Weight - Standard Shift Schedule
                                     NOx    MPG
                                                            HC    HFID
                                                                          CO
                                                                                O>2    NOx    MPG
79-0884*
79-0888*
79-0891*
79-1188*
79-1202
79-1208

78-5322
78-5334
78-5434

79-1211
79-1192
0.08
0.08
0.06
0.06
0.08
0.07

0.15
0.14
0.14

0.09
0.08
Lightly Prepared


0.12
0.18
0.17
0.10
0.12
0.13

0.28
0.31
0.26

0.11
0.13
0.68
0.68
0.62
0.62
0.67
0.68

0.77
0.81
0.76

0.75
0.77
Continental


212
208
210
191
203
209

211
207
209

214
217
Tires

0.87
0.87
0.92
0.83
0.85
0.90
IRVW
1.28
1.24
1.20
IRVW -
0.91
0.92

IRVW -
47.7
48.6
48.3
52.9
49.8
48.5
- 2250 Ib.
47.8
48.7
48.4
2250 Ib.
47.2
46.6

2250 Ib.
0.06 0.15
0.07 0.10
0.60 0.13
0.06 0.08
0.06 0.09
0.06 0.12
0.62
0.62
0.59
0.60
0.65
0.58
Inertia Weight - Standard
0.12 0.26
0.10 0.23
0.11 0.24
0.72
0.70
0.70
Inertia Weight - Standard
0.08 0.13
0.07 0.14

0.72
0.72

Inertia Weight - Standard
197
195
198
193
192
187
Shift
200
196
196
Shift
200
207

Shift
0.95
0.96
1.02
0.96
0.95
0.95
Schedule
1.41
1.43
1.36
Schedule
1.08
1.08

Schedule
51.3
51.9
51.1
52.5
52.7
54.0
(9/20/30/40)
50.6
51.4
51.5
(13/24/35/46)
50.5
48.8

(11/21/32/42)
79-1196  0.08   0.17   0.67   209   0.87   48.3            0.05   0.14   0.55   179   0.88   56.5

                                                Semperit Tires - Shift Schedule (9/20/30/40)

78-5432  0.14   0.28   0.86   212   1.23   47.6            0.12   0.23   0.77   200   1.37   50.5
                                                                                                               HC
       HFID
               CO
                                                                                                                                          NOx
                                                                                                                                                 MPG
0.05
0.04
0.04
0.04
0.04
0.05
0.10
0.10
0.10
0.06
0.06
0.05
0.08
0.11
0.07
0.07
0.10
0.24
0.24
0.20
0.12
0.12
0.41
0.42
0.44
0.43
0.43
0.44
0.56
0.56
0.57
0.49
0.50
189
188
193
184
190
187
190
188
186
194
192
0.83
0.88
0.92
0.87
0.89
0.91
1.26
1.29
1.30
0.95
0.93
53.7
53.9
52.6
55.0
53.4
54.1
53.2
53.7
54.4
52.2
52.7
0.04   0.09   0.41   186   0.88   54.4
0.10   0.20   0.61   192   1.25   52.6
* First three bags of four bag particulate FTP.

-------
Semperit Tires
                                                              -43-
                                                HFET Mass  Emissions  (Grams Per  Mile)
                                                  RPV -  2250  Ib. Inertia Weight
Test
Number
78-0731
78-0861
x (V)
78-0962
78-3900
78-4561
78-4564
x (V)
78-1066
78-4566
78-1034
78-5180
x (V)
78-0837
78-0838
78-1017
x (V)
78-3903
78-3908
x (V)
Test
Phase
I
I

II
III
III
III

I
III
III
III

I
I
I

III
III

HC
0.11
0.06
0.09(0.04)
0.16
0.19
0.19
0.19
0.19(0.0)
0.88
0.18
0.19
0.39
0.25(0.12)
0.07
0.08
0.07
0.. 07 (0.01)
0.21
0.16
0.19(0.04)
HFID
0.21
0.16
0.19(0.04)
0.27
0.32
0.32
0.33
0.32(0.01)
0.17
0.33
0.35
0.30
0.33(0.03)
RPV - 2750 Ib.
0.11
0.12
0.14
0.12(0.02)
0.31
0.25
0.28(0.04)
CO
0.41
0.41
0.41(0.00)
0.67
0.70
0.74
0.73
0.72(0.02)
0.43
0.75
0.78
0.74
0.76(0.02)
Inertia Weight
0.38
0.38
0.42
0.39(0.02)
0.76
0.70
0.73(0.04)
co2
168
182
175(10)
182
179
185
180
181(3)
183
184
189
189
187(3)
193
190
203
195(7)
209
206
208(2)
NOx
0.82
0.93
0.88(0.08)
1.20
1.12
1.21
1.12
1.15(0.05)
0.93
1.22
1.31
1.42
1.32(0.10)
0.98
0.93
1.01
0.97(0.04)
1.24
1.23
1.24(0.01)
MPG
60.3
55.6
58.0(3.3)
55.4
56.2
54.6
55.8
- 55.5(0.08)
55.3
54.8
53.2
53.0
53.7(1.0)
52.4
53.4
49.8
51.9(1.9)
48.3
48.9
48.6(0.4)
Shift
Schedule
Standard (15/25/40)
Standard
-
Standard
Standard
Standard
Standard
-
18/30/47
18/33/47
18/33/47
18/33/47
-
Standard
Standard
Standard
-
Standard
Standard

* Phase I. - initial phase, Phase II - smoke problem, Phase III - after rework

-------
Semperlt Tires
x (V)
                                                         -44-
                                               HFET Mass Emissions  (Grams Per Mile)
                                                   RPV - 3000 Ib.  Inertia Weight
Test Test
Number Phase
78-1033 I
78-0875 II
78-0940 II
x (V)
Continental Tires

79-0886**
79-1190**
79-1209
79-1200
79-1191
79-1194
x (V)
78-5323
78-5313
78-5333
78-5335
78-5336
78-5435
x (V)
79-1201
79-1210
79-1212
79-1193

HC
0.08
0.20
0.19
0.20(0.01)


0.03
0.03
0.02
0.02
0.03
0.02
0.02(0.01)
0.11
0.10
0.09
0.10
0.10
0.10
0.10(0.01)
0.02
0.02
0.03
0.03

HFID
0.16
0.34
0.30
0.32(0.03)

IRVW - 2250 Ib.
0.08
0.06
0.04
0.05
0.07
0.07
0.06(0.02)
0.23
0.21
0.18
0.20
0.19
0.20
0.202(0.02)
0.06
0.06
0.07
0.07

CO
0.44
0.80
0.80
0.80(0.0)


co2
219
217
209
213(6)


NOx
1.08
1.34
1.32
1.33(0.01)


MPG
46.1
46.5
48.3
47.4(1.3)

Shift
Schedule

-------
                                                        -45-
Lightly Prepared Continental Tires
                                               HFET Mass Emissions (Grams Per Mile)




                                                  IRVW - 2250 Ib. Inertia Weight
Test Test
Number Phase
79-1197
79-1198
Semperit Tires
78-5433
HC
0.02
0.02
0.09
HFID
0.06
0.05
0.18
CO C02
0.24 149
0.28 159
0.50 161
NOx
0.73
0.81
1.19
MPG
68.3
64.0
62.7
Shift
Schedule
11/21/32/42
13/24/35/46
9/20/30/40

-------
Semperit Tires
78-1019
78-1031
                                               -46-
                      LA-4 Composite Mass Emissions (Grams Per Mile)
                              RPV - 2250 Ib. Inertia Weight
Test
Number
78-0987
78-0988
x (V)
78-5676
78-5677
78-5681
78-5682
78-5683
78-5679
78-5680
78-5678
78-5947**
78-5945**
78-5944**
78-5946**
78-6049**
78-6285
78-6286
78-6287
78-6288
78-6284
78-6283
78-6282
x (V)
78-4567
Test
Phase*
I
I

III
III
III
III
III
III
III
III
III .
Ill
III .
Ill
III
III
III
III
III
III
III
III

-

HC-HFID
0.39
0.37
0.38(0.01)
0.34
0.32
0.38
0.39
0.40
0.31
0.33
0.35
0.27
0.29
0.33
0.35
0.35
0.39
0.28
0.30
0.29
0.30
0.36
0.33
0.33(0.04)
0.30

CO
0.85
0.85
0.85(0.00)
0.90
0.90
0.80
0.80
0.90
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.90
1.00
0.90
0.90
0.90
0.90
0.90
0.90
0.86(0.06)
1.39

co2
226
220
223(4)
212
216
212
212
215
218
219
218
203
207
208
211
222
210
216
218
214
213
216
213
214(5)
252

NOx
1.05
0.98
1.02(0.05)
1.26
1.25
1.24
1.26
1.26
1.20
1.22
1.22
1.20
1.22
1.21
1.20
1.28
1.30
1.46
1.41
1.43
1.19
1.20
1.20
1.26(0.08)
1.60

MPG
44.6
45.7
45.2(0.8)
47.4
46.6
47.4
47.4
46.7
46.2
46.0
46.2
49.6
48.6
48.4
47.7
45.3
47.8
46.6
46.2
47.0
47.2
46.6
47.2
47.1(1.0)
39.9
Shift
Schedule
Standard
Standard
-
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
Standard
-
Standard
          RPV - 2750 Ib.  Inertia Weight

0.39          0.83       233        1.00        43.4       Standard

          RPV - 3000 Ib.  Inertia Weight

0.33          0.80       253        1.11        39.9       Standard
 * Phase I - initial tes phase, Phase II - smoke problem,  Phase III - after rework
 ** Line preheated to 400 F skin temperature

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                                 -47-
                 LA-4 Composite Mass Emissions  (Grams Per Mile)
Continental Tires
IRVW - 2250 Ib. Inertia Weight
Test
Number
78-5310
78-5311
79-1199
x (V)
78-5312
78-5337
78-5333
x (V)
78-5331
78-5427
x (V)
HC-HFID
0.28*
0.28*
0.150
0.24(0.08)
0.23
0.22
0.22
0.22(0.01)
0.32
0.29
0.31(0.02)
CO
1.28
1.25
0.54
1.02(0.42)
0.64
0.65
0.65
0.65(0.01)
0.84
0.75
0.80(0.06)
co2
208
207
197
204(6)
192
197
191
193(3)
201
199
200(1)
NOx
0.73
0.79
0.94
0.82(0.11)
1.37
1.32
1.35
1.35(0.03)
1.43
1.38
1.41(0.04)
MPG
48.2
48.5
51.3
49.3(1.7)
52.5
51.2
52.8
52.2(0.08)
50.1
50.6
50.4(0.4)
Shift
Schedule
Standard(ll/21/32/42)
11/21/32/42
11/21/32/42
9/20/30/40
9/20/30/40
9/20/30/40
10/23/33/43
10/23/33/43
-
* HC-FID only.

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                                     -48-
           Steady State Composite Mass Emissions (grams per mile)*
Semperit Tires
                         RPV - 2250 Ib. Inertia Weight

Test No.
78-0804
78-1018
78-0804
78-1018
78-1018
78-0804
78-1020
78-0805
78-1020
78-1020
78-0805
78-1032
78-0805
78-1032
Test
Phase
I
II
I
II
II
I
II
I
II
II
I
II
I
II

HC
6.
2.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.
0.


50
95
65
51
10
06
23
10
10
04
06
09
06
16

HFID
12.39
7.03
1.47
1.03
0.27
0.10
0.45
0.19
0.18
0.09
0.09
0.13
0.09
0.26

CO
26.79
15.23
2.43
2.23
0.82
0.52
1.07
0.48
0.62
0.27
0.30
0.53
0.42
0.76

CO
z
1129
1177
180
333
185
149
231
123
160
137
147
163
176
199

NOx
5.30
7.09
0.71
1.99
0.96
0.70
1.60
0.61
0.89
0.72
0.83
1.05
1.17
1.64


MPG*
0.
0.
54.
30.
54.
68.
43.
82.
63.
73.
69.
62.
57.
50.
12
12
7
1
7
0
7
3
3
8
2
0
5
7


Gear @ MPH


1st
1st
2nd
2nd
2nd
3rd
3rd
4th
4th
4th
4th
4th
idle
idle
@ 15
@ 15
@ 15
@"30
@ 30

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                              -49-






               IRVW - 2250 Ib.  Inertia Weight,  Continental Tires





Test No.    HC    HFID    CO     C0_    NOx   MPG (GPH for idle)    Gear @ MPH
—~—^———    —    ._       ,_              ' "  '       - l-V-l—T...-L .IT'   .        - _ - ~
78-5330
78-5428
78-5330
78-5428
78-5330
78-5428
78-5328
78-5429
78-5328
78-5429
78.-532S
78-5429
78-5329
78-5430
78-5329
78-5430
78-5329
78-5430
78-5332
78-5431
78-5332
78-5431
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
.29
.46
.41
.36
.10
.11
.20
.16
.11
.11
.04
.05
.27
.33
.18
.16
.05
.04
.73
.58
.22
.21
3.41
2.48
1.26
1.17
0.26
0.29
0.88
0.65
0.26
0.29
0.13
0.13
0.75
0.97
0.39
0.42
0.14
0.15
1.38
1.13
0.47
0.42
13.37
12.05
3.21
2.89
1.00
0.98
1.24
1.20
0.83
0.76
0.32
0.35
0.97
1.16
0.86
0.86
0.30
0.31
1.80
1.72
1.04
0.88
t.
1153
1120
364
369
194
193
257
251
168
158
141
127
207
208
161
162
137
139
213
209
178
176
8.
9.
2.
2.
1.
1.
2.
2.
1.
1.
0.
0.
2.
2.
1.
1.
1.
1.
2.
2.
1.
1.
94
18
71
80
20
18
44
26
10
01
98
82
26
18
36
24
06
01
61
50
58
61
0
0
27
27
51
52
39
40
59
64
71
79
48
48
62
62
73
72
46
47
56
57
.12
.11
.5
.1
.9
.2
.2
.2
.9
.0
.9
.6
.6
.1
.4
.1
.7
.9
.5
.6
.3
.0
idle
idle
1st
1st
2nd
2nd
2nd
2nd
3rd
3rd
4th
4th
3rd
3rd
4th
4th
5th
5th
4th
4th
5th
5th
@ 15
@ 15
@ 15
@ 15
@ 30
<§ 30
@ 30
@ 30
@ 30
@ 30
@ 45
@ 45
@ 45
@ 45
@ 45
@ 45
@ 60
@ 60
@ 60
@ 60

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                                    -50-
                                Acceleration Time

                           Research Prototype Vehicle

                                I/                  I/                 2/              21
Speed i,n mph            Driver 1—           Driver 2—          Driver 3=-       Driver 4—

   0-30                 5.8/5.5                5.2                             5.6/5.4
   0-40                 7.4/7.6                8.1                             7.2/7.2
   0-50                11.0/11.2          10.8/10.9/10.4                      10.4/10.6
   0-60     15.8/15.6/15/13.9/14.7/14.8     14.4/15.2       16.8/16.8/15.6    15.4/15.3
   0-70                                                                       22./22.1
•—. Speeds from vehicle speedometer.
—  Speeds from fifth wheel.
                    Speedometer Calibration (Miles Per Hour)
Research Prototype
Speedometer
30
40
50
60
70
80
Vehicle
Fifth Wheel
25
35
45
55
65
75








Shift Points
Research Prototype
Driver Acceleration
. 1-2
#1- Easy 20
20
19
Moderate 23
, . Hard 26
#3-' 24
22
22
23
Vehicle
Shift from-to
2-3
30
34
33
38
45
40
38.5
41
41


3-4
44
46
44
51
65
62
58
61
61
— Speeds  from vehicle  speedometer.
— Speeds  from fifth wheel.

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                                         -51-
                 Particulate Mass Emissions (Grains Per Mile)

        Continental  Tires
        Test Number
        79-0886
        79-1190
                        IRVW - 2250 Ib. Inertia Weight
Test Type
                      Particulates
    HFET
    HFET
                       0.177(0.014)

                       0.179
                       0.145
Shift Schedule
79-0884
79-0888
79-0891
79-1188
FTP
FTP
FTP
FTP
0.163
0.169
0.195
0.179
Standard
Standard
Standard
Standard
  Standard
  Standard
        x  (V)

        79-0890
SS-3rd at 30 mph
                       0.162(0.024)

                       0.209
  3rd at 30
        79-0893
        79-0887
  Sulfate Cycle
  Sulfate Cycle
                        0.164
                        0.175
  Standard
  Standard
        x  (7)
                         0.170(0.008)
*U.S. GOVERNMENT PRINTING OWICt: 1979- 651-112/0126

-------