EPA-AA-TEB-81-24
Emission Characteristics of 1979 and 1980 California
  Passenger Cars Equipped with Three-Way Catalysts
                         by

                    Gary  T.  Jones
                 Matthew M. Macocha
                     August  1981
             Test and Evaluation Branch
        Emission Control Technology Division
    Office  of Mobile  Source Air  Pollution  Control
        U.S. Environmental Protection Agency

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Abstract

This report  presents  exhaust emissions data  gathered  on in-use  vehicles
equipped with  three-way catalyst  systems.   The test  vehicles  were  1979
and 1980  passenger cars of  various makes  and  models.  Each of  the  116
vehicles tested  was certified to  California standards.  The  purpose  of
the program was  to  gather  information on current systems in customer  use
for projections  on  the  ability of  the  three-way system to meet  emission
standards of the future.

The  results indicated  that  vehicles  equipped with  these  systems  are
capable of  achieving  low exhaust  emission levels although high levels  do
occur  due  to   defects,  deterioration  or  tampering  with   the   emission
control equipment.

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Introduction

As  exhaust  emission  and  fuel  economy standards  for  new motor  vehicles
have  become more  stringent,  vehicle  manufacturers  have  developed  new
technologies  in order  to meet  these requirements.  For  the  1981  model
year  (1980  in California), the  exhaust emission standards are  such that
most  engines  need more  extensive  controls  in order to  comply with  the
regulations.   A summary  of  recent   emission  standards is  displayed  in
Table 1.  The  emission control  concept which  most of  these  new vehicles
employ is the  three-way catalyst.   This  system  was first brought to  the
marketplace by Volvo  in 1977.   The  term "three-way" describes the ability
of  the  converter  to  minimize  all  three  regulated  pollutants.    The
oxidation portion of  the  catalyst is  similar to  earlier models in that it
contains platinum and palladium which promotes the conversion  of HC,  CO,
and oxygen  into carbon dioxide  and water.   The  reduction portion of  the
catalyst  contains  rhodium  which  reduces  the  oxides  of  nitrogen  into
nitrogen and  oxygen.    In most  cases,  a  conventional  EGR  valve is  also
used for preliminary control of NOx.

Some  three-way   systems   employ  a  . single   converter  which  holds   a
homogeneous mixture of the catalytic  materials  which  are deposited on  a
pelleted  or   monolithic   substrate.    This  allows  the  oxidation  and
reduction processes  to proceed  simultaneously throughout  the  converter.
Another technique employs the  use  of an  oxidation  catalyst downstream of
the  three-way  catalyst.   This  system  is  called  the   three-way   plus
oxidation   catalyst   system.    In  this   system,   supplemental  air   is
introduced  ahead  of  the  additional  catalyst.   It  allows  even  more
complete control of HC and CO emissions.

This latter technique is used in either the  "dual  catalyst" or "dual bed"
configuration.    The    dual   catalyst   system  utilizes   two   separate
containers,  whereas   the  dual  bed  type  has  the   catalytic  material  in
separate portions of the same container.

Although  vehicle  manufacturers  have  chosen   a   number  of   physically
different configurations  for the hardware,  there   are  two  basic ways  to
control these  three-way  systems:  either "open  loop"  or  "closed loop".
Given the current and future exhaust emission standards,  the  closed loop
system represents the state-of-the  art and is considered  to  be  the most
effective  for  sizeable  emission  reductions  without  a   loss  of  fuel
economy.  The term "closed loop" refers to  the feedback mechanism between
the output  (exhaust) and  the input (air-fuel mixture).  This  term will be
used  to  denote  all   systems  which employ  this  mechanism  although most
closed  loop  systems  do  operate on  an  open  loop basis  under certain
operating modes, such as warm-up or heavy load.

The  primary reason  for  the  use of  a  closed loop  system  is  that  the
overall effectiveness of  the  three-way  catalyst  is   greatest  when  the
air-fuel mixture  is  close  to  ideal.   "Stoichiometric" is  the  chemical
term used to describe  the situation  where all the  combining elements  are
in  the proper  proportions.   For a  typical gasoline,  the  ratio of air  to
fuel  is  14.7  to  1,   by  weight.   Given  the  various  limitations  of  a
conventional  carburetor  (e.g.,  fixed  jet  size)   it  is  difficult   to
maintain this mixture  throughout the  complete  range of vehicle  operating

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conditions.  Thus,  carburetors  with the ability  to precisely adjust  the
air-fuel   mixture   were  developed.    Such   adjustments  are   currently
accomplished by modulating the  flow of  fuel  in response to a  signal  from
an  electronic  control  unit.   This  device  processes a  number of  inputs
such  as temperatures and/or  pressures  but  receives  its  primary  signal
from  an oxygen sensor  located  in  the  path  of the exhaust  gases.   This
sensor  produces an  electrical output based on  the  concentration  of  oxygen
in  the  exhaust  stream.   Too much  oxygen means  a  lean mixture and  the
carburetor  is  directed  to  meter  more  fuel.  Too little  oxygen  (rich
mixture)  is  followed by  a  signal  to  reduce  fuel  flow.   This  sampling
operation usually occurs many times a second.

The  typical  open loop  system  is virtually identical  to earlier control
systems.  The only  difference is  the use of  a three-way rather  than  only
an  oxidation catalyst.  This  technique  is  less expensive because it  does
not require the advanced electronics of the  closed loop system.

Although   passenger  cars   equipped  with   three-way   catalyst  systems
represent  only  a small  portion  of the vehicles  currently  in  use,   the
1981-1985  model  years will  be  responsible  for approximately  60% of  the
passenger car miles-traveled by mid-1985 (Reference 1).  This program was
initiated  to  obtain  data  from  the latest three-way  catalyst  vehicles.
The results are being used:

    1.   For assessments and projections of  air quality.

    2.   To provide information to  assist in  development  of  Inspection/
         Maintenance programs.

    3.   To supplement data  that  examines  the emission characterstics of
         three-way catalysts versus conventional control  systems.

    4.   To  identify weaknesses  and potential failure  areas  in  future
         emission  control   systems  so  that   the  effectiveness  of   the
         regulatory process can be enhanced.

Program Design

Test Locations - Although  there are currently several three-way  catalyst
systems  available   for  sale  in  the 49  states,  most  manufacturers   had
chosen  California  as the  location  to  concentrate  their  initial  sales.
The Los Angeles  area was  selected  as  the  primary test site  due to  its
great density  of automobiles  and  the  fact  that  an independent testing
laboratory in that area  was already under contract to EPA.

Automotive Environmental Systems, Inc. (AESi), of  Westminster, California
conducted the testing.  In two previous EPA programs, AESi had tested  450
three-way  catalyst  vehicles  and  were  familiar with the  procurement   and
testing procedures.

Test  Vehicle  Selection  -  Vehicles  on which little or no data  had  been
gathered  in  earlier  three-way  test programs were sought  for   testing.
These have been grouped by manufacturer and engine  size and are  displayed
in  Table 2.  Where  possible, owners of  candidate  vehicles were identified

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on  registration listings  and contacted  by direct  mail.   Solicitations
through  vario.us   media,   such  as   newspaper  advertising,  were   also
permitted.   Although  media  solicitation is  not  purely random,  it  was
necessary due  to  the time lag  between the purchase  of  a new  automobile
and its appearance on a registration list.

The test  vehicles  were  drawn from the general  public in the greater  Los
Angeles area.   Since typical  in use vehicles were  sought, the contractors
were  instructed to  avoid vehicles  which  had been  abused, extensively
modified  or  otherwise  not  considered  to   be   representative   of   the
population.  Each  owner  completed  a  questionnaire  containing  questions
related to the  usage and  maintenance  of  his vehicle.  Although  the  final
test fleet demonstrates a  broad  range of available systems, there was  no
attempt at sales-weighting.

Testing -  Testing  began  in  January,   1980  and was  completed  in  August,
1980.  Each  vehicle  received  the  Federal Test Procedure  (FTP),  a  Highway
Fuel Economy Test  (HFET) and  four  short  cycle tests (bagged idle, 50  mph
cruise, four speed idle, and  loaded two  mode).  Twenty-five  vehicles  also
received  evaporative  emission  tests.   The  vehicles  were   tested   in
"as-received"  condition  to   gather  data  representative  of  the in-use
vehicle   population.    An   underhood   inspection  of   emission-related
components   was  also   conducted   to  evaluate   the  degree   of    any
maladjustments,  disablements, defects or  deterioration.   No   candidate
vehicle was  rejected due  to  any condition which would make it unsafe  to
operate  on  the dynamometer.   Fuel  inspections   performed  on  the   test
vehicles did not reveal the presence of any leaded  gasoline.

Re suits

There are several  ways  to evaluate the exhaust emission results of  these
three-way  systems.  One  is  in terms of  absolute  levels.   Another  is
conformance  to applicable  standards.   Fuel  economy  was examined  in  a
similar manner.

Table 3  presents  the average exhaust  emission levels, fuel economy,  and
percent meeting standards  for each of the engine  families.  The  emission
levels  of  each  group  of  vehicles   were   compared  to  the   California
Standards under which they were  certified.   In comparing the HC  emission
levels to  the  standards,  a Methane Content  Correction Factor  (MCCF)  was
applied.  California regulations recognize methane as  a  hydrocarbon which
does not contribute to  the formation  of  smog.  Thus,  they permit  methane
to be excluded  from  the total hydrocarbons.  Three-way  catalyst  vehicles
have been  assigned a MCCF of .89.  Some manufacturers  have applied  for
and received other values appropriate for  their  vehicles.   The measured
value of the total HC is multiplied by the MCCF to obtain the value which
is  compared  to the  .41 gm/mi  standard.  As  the  FTP  results  show,  the
average emission  levels of most  vehicle classes  in  the  test  fleet  are
reasonably close to the standards to which they were  certified.  As shown
in some engine  families,  one or two  high emitters greatly  increases  the
overall average.

Shown in  Figure 1 are  graphical  presentations of test  results  on  each
category of  vehicles.   Within the  figures  are bar  charts  comparing FTP

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results to  applicable  standards and pie  charts  for describing  pass/fail
outcomes.  For  recent  49-state  vehicles tested in  as-received  condition,
the modes of failure have  tended  toward either CO  in conjunction with  HC
or NOx  alone.   Failures to meet  the standards on  the  basis of HC  level
alone have  been minimal.   Thus, the California HC  standard of  .41  gm/mi
appears to be the limiting  factor  in the  ability of these models to  meet
their standards.  In terms  of  emission levels as well  as  percent meeting
standards,  the   AMC,  Audi, VW and  GM  151  engines  exhibited  the  best
overall performance.   However,  each of  these groups  contained three  or
fewer vehicles.  In the  GM 305  category (15  vehicles), it  is  interesting
to note the high average percent of  standard  for HC and CO in  conjunction
with  the  high  pass  rate  (80%).   In  contrast,  the  Ford  351  group  (11
vehicles) had a low pass rate (55%), but  the  average percent of standards
for each of  the three  pollutants  were under  100%.  Such  results  indicate
that  this  group contained  many borderline failures.   Figure  2  displays
the pass/fail pie chart for the entire  fleet.  Included in Figure 2  is  a
pie chart comparison of  three-way catalyst systems versus  three-way  plus
oxidation catalyst vehicles.  As  shown,  the HC failure rate is  the  major
difference  between the  two  catalyst  categories.   The   three-way  plus
oxidation catalyst category shows a  total  of  26% of its sample  failing  at
least HC while  the three-way category  showed  a total 9% HC  failure  rate.
Table  4 presents  the  average  emission  levels  of these  two  types  of
systems.

The technique used to analyze the air quality impact of high emitters was
to calculate their proportional  contribution to  the  total emissions  of
the  fleet.   This can  be  seen  in Figure  3  which  displays the  emission
levels of all the 1980 model year vehicles ranked  in ascending  order.

Underhood Inspection - Every  vehicle received an  inspection of  emission
related  components  and  adjustments.   Each  system   (e.g.,   induction,
carburetor,  etc.) was  examined  for defects, maladjustments,  disablements,
inadequate  maintenance  or  misbuilds.    Failures   were  defined by any
abnormalities  in  the  component's  physical   condition  and/or  measured
values outside  of  prescribed  tolerances.   Shown in Table  5 is a summary
of the emission results for the test vehicles based on  the  outcome  of the
underhood inspection.   These  results  show   that  vehicles which  are  in
proper operating order generally produce  the  lowest emission levels.  The
higher  emission  levels  attained   by  vehicles  with  malfunctions  are
consistent with  those  reported  in earlier research on  three-way  catalyst
systems (Reference 2,  3).  Reviewing the  results show 60%  of the  vehicles
were in proper  operating condition.  This  is  much  better  than the 31%  of
the 1975 and 1976 vehicles evaluated in the year they were  new  (Reference
4).  An examination of  the  individual  modes of failure revealed that the
fuel  system  was the  largest area  of malperformance (19 vehicles).   This
was  followed by  the   three-way catalyst  control   system  (12   vehicles),
choke  system (11  vehicles),  and  ignition system  (6  vehicles).   Three
vehicles had some EGR  and Evaporative system  malperformance.  Each  of the
thirty  vehicles with  malperformance  in  the fuel,  three-way  or   choke
system  failed  at  least  one  standard.    Seven   of   the   vehicles   with
three-way system malperformance failed both HC and  CO.  An examination  of
individual  modes of  failure  reveals  that   obvious  tampering,  such  as
removal  of   limiter  caps   and  idle  mixture  maladjustment,   is greatly
reduced.  This  may be  attributed  to tamper-resistant  features which  have

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been  incorporated  recently  and  are  present  on many  of  the  vehicles
tested.  Examples of  these  are sealed idle mixture adjustment  and  rivets
replacing screws  to prevent choke  adjustments.  The  problems which  are
now  predominant  are   either   more  minor,  e.g.  idle   speed,  or   are
malfunctions  within  the  three-way  system.   Results  of  the  underhood
inspection on individual vehicles may be found in the  appropriate  report
(Reference 5).

Fuel Economy -  The  values  for the  measured  fuel  economy for  each  engine
family are  listed in  Table  3.  Table  6 provides a  comparison of  these
values to those in  the EPA Gas Mileage  Guide.  Also  listed are the  fuel
economy  figures perceived  by  the  owner.   Both  the  measured values  and
those  perceived  by  the owner have  been  normalized as  percentages  of
values published in the applicable  Guide.   Since  the HFET numbers  are  no
longer published in the Guide,  these  were obtained independently  from EPA
records.  Some  of the entries  are based on  small samples because  of  the
subdivision of  the  vehicle categories by body style and  transmission  or
because the owners did not feel they  could  make  a proper  estimate.   This
table  indicates that  these production  vehicles  did  not  attain the  fuel
economy  values  achieved  by  the prototypes  and  preproduction  vehicles
during  the  certification process.   Overall,   the  owner's perceived  city
estimate was 9% below  the Guide value but  was  relatively  close to  actual
FTP test results.   The  average highway  fuel  economy  as perceived  by  the
owner was 18% short of the Guide value  while the HFET results  indicated
only a 7% shortfall.

Evaporative Emissions - Table  7 displays the  average  evaporative  emission
results  by  engine family.   The 1980 California  standard was 2  gm/test.
Twenty-five vehicles  were  given  the evaporative test in this  program.
Two  engine  families  failed  the evaporative  test  while  eight passed.
Overall, the average emission level  was 96%  of the standard.

Conclusions
Based on  the  findings of  this  program, several  conclusions  can be  made
concerning three-way catalyst control systems:

    1.   The three-way  catalyst  systems can be  effective in  controlling
         emissions to levels below those of their predecessors.

    2.   Maladjustments, disablements,  and defects are  still  present  in
         similar proportions  to  those in  earlier systems although  there
         appears to be a shift away from problems due  to tampering.

    3.   Because of  the great  degree  of  control, emission  levels  from
         vehicles  equipped  with   three-way  systems  appear  to  be  more
         sensitive to malfunctions.

    4.   There  was no  significant  difference   in the  average  emission
         levels  between the three-way  and  the  three-way  plus  ox-cat
         systems.

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References

1.  J. T. White,  G. T. Jones, and D. J. Niemczak,  "Exhaust Emissions From
    In-Use Passenger  Cars  Equipped  With Three-Way Catalysts",  SAE Paper
    800823, June 1980.

2.  Charles  M.  Urban  and  Robert   J.  Garbe,   "Exhaust  Emissions  from
    Malfunctioning  Three-Way Catalyst-Equipped  Automobiles",  SAE Paper
    800511, February 1980.

3.  Thomas  Cackette,  Philip  Lorang,  and   David   Hughes,  "The   Need  for
    Inspection and  Maintenance  for  Current and  Future  Motor Vehicles",
    SAE Paper 790782,  August 1979.

4.  J.  T.  White,  "An Evaluation of  Restorative  Maintenance on  Exhaust
    Emissions From In-Use Automobiles",  SAE  Paper  780082, February  1978.

5.  Alan D. Jones, "Testing of New Technology Three-Way Catalyst Equipped
    Vehicles in Los Angeles", Report for Task 1,  Contract No. 68-03-2881,
    August, 1980.

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  Table 1 - Exhaust Emission Standards for Passenger Cars (grams/mile)

             	Federal	         	California	

             HC       CO     NOx           HC       CO     NOx
    1975
    1976
    1977
    1978
    1979
    1980
    1981
1.5
1.5
1.5
1.5
1.5
0.41
0.41
15
15
15
15
15
7.0
3.1
3.1
2.0
 .0
 .0
2.
2.
2.0
3.4(a) l.O(b)
0.9
0.9
0.41
0.41
0.41
0.41(c)
A 0.41(c)
B 0.41(c)
9.0
9.0
9.0
9.0
9.0
9.0
3.4
7.0
2.0
2.0
1.5
1.5
1.5
l.O(d)
l.O(d)
0.7
(a)  Waiver up to 7.0 gm/mi possible.

(b)  Waiver up to 1.5 gm/mi possible for diesel or innovative technology.

(c)  .39 gm/mi standard for hydrocarbons other  than methane  if methane  is
actually measured.

(d)  1.5 gm/mi allowed with 100,000 mile durability.

Note:  For the  1981  model year, manufacturers may choose  options A or B
separately for  their gasoline  and  diesel  product lines  in California.
The option chosen in 1981 must be retained  for the 1982 model year.

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                                                         Table  2

                                            Description  of Vehicle  Categories
Type of Catalyst
Control Configuration

MFR.
Chrysler
Chrysler
Chrysler
Chrvsler
Ford

Ford
Ford
CM
CM
CM

CM

CM
CM
CM
AMC
Audi
Audi
Datsun
Datsun
Volkswagen

Model
Year
79
80
80
80
80

80
80
80
80
80

80

80
80
80
80
80
80
80
80
80


Engine Family CID
9CD-225-1-WP 225
OCB-318-4-AUP 318
OCB-225-1-ARP 225
OCB-105-2-CLP 105
5.8 UAXC 351

3.3 CQ 200
2.3 AX 140
06T4RCZ 368
06JORCZ 350
01Y4MCRZ 305

04E2MCRZ 231

04E4UCO 231
02X2NC 151
01W2PC 98
CP-5N1 258
5000 CL 131
4000 CL 97
L24/28C 168
L24/28C 146
37CL 97


Cvl.
6
8
fa
4
8

6
4
8
8
a

6

6
4
4
6
5
4
6
6
4

Fuel
System*
2V
4V
IV
2V
VV

IV
2V
4V
EFI
4V

2V

4V
2V
2V
2V
MFI
MFI
MFI
MFI
MFI


Models
Volare, Aspen
Cordoba, Mirada
LeBaron. Volare
Omni, Horizon
Ford, Lincoln
Mercury
Mustang, Fairmont
Mustang
DeVille, Fleetwood
Seville, Eldorado
Pontiac, Olds,
Chevrolet, Buick
Chevrolet, Buick
Oldsmobile
Monte Carlo *
Star fire
Chevette
Concord
Audi-5000
Audi-4000
280Z
810
Rabbit, Scirocco

Closed
Loop
X
X
X
X
X


X
X
X
X

X

X
X
X
X
X
X
X
X
X

Open
Loop 3-Way
X





X



X

X


X
X
X
X
X
X
X
X

3-Wav +
Ox Cat.

X
X
X
X

X
X
X
X




X









AIR'
itu
X
X
X







X

X

X

X
X







ECR
X
X
X
X
X

X
X
X
X
X

X

X
X
X
X






No.
Tested
4
5
3
5
11

10
1
10
13
15

14

2
1
11
2
1
1
3
1
3
Tl6
*Code for Fuel System:  IV - 1 barrel carburetor, 2V - 2 barrel carburetor, 4V - 4-barrel carburetor
W - variable venturi carburetor, EFI - electronic fuel injection, MFI - mechanical fuel injection
                                                         Table  3
                                         Average  FTP  Results  by Vehicle  Category
FTP Results

Mfg.
CM
CM
CM

CM
CM
CM
CM
Ford
Ford

Ford
Chrysler

Chrysler

Chrysler

Chrysler
AMC
Audi
Audi
Volkswagen
Datsun
Datsun






Model Engine
Year Family
80 06T4RCZ
80 06JORCZ
80 01Y4MRCZ
minus high emitters
80 04E2MCRZ
80 04E4UCD
80 02X2NC
80 01U2PC
80 5.8 WAXC
80 3.3 GQ
minus high emitter
80 2.3 AX
80 OC8-318-4-AUP
minus high emitter
79 9CD-225-1-WP
minus high emitter
80 OCB-225-1-ARP
minus high emitter
80 OCB-105-2-CLP
80 CP-5N1
80 5000 CL
80 4000 CL
80 37CL
80 L24/28C
80 L24/28C
All 1980 vehicles
Minus high emitters
California Standards
All 1979 vehicles
Minus Uigh emitter
California Standards

CID
368
350
305

231
231
151
98
351
200

140
318

225

225

105
258
131
97
97
146
168







N
10
13
15
13
14
2
1
11
11
10
9
1
5
4
4
3
3
2
5
2
1
1
3
3
1
112
107

4
3

Avg.
Odom
8200
6700
5700
6000
4200
4200
3800
3000
5100
4300
4600
6000
5900
4600
5600
6000
5400
4500
6100
3000
9800
8300
5400
4900
10200
5300
5200

5600
6000

— Ğ— •— ( gtn/TDi )—Ğ——————
THC*
.39
.41
.83
.25
.30
.53
.22
.22
.42
.39
.33
.52
.42
.24
.51
.53
.58
.36
.35
.32
.16
.10
.20
.24
.26
.41
.32
.41
.61
.53
.41
NMHC*
.33
.35
.74
.22
.27
.46
.20
.20
.35
.33
.28
.38
.37
.21
.54
.47
.52
.32
.31
.28
.14
.08
.18
.21
.23
.36
.27
.3y
.54
.50
-
CO
3.63
4.02
25.40
4.00
6.30
4.88
7.78
5.10
6.10
4.99
2.82
6.24
6.86
4.42
11.20
7.05
10.90
4.56
5.75
6.41
1.34
1.25
2.19
2.25
2.97
7.87
4.56
9.0
11.26
7.03
9.0
NOx
.92
.78
.58
.62
.74
.74
.66
.60
.63
.81
.84
1.14
.84
.79
.99
1.18
.83
1.06
.63
.74
.79
.36
.41
.41
1.11
.70
.71
1.0
.99
1.18
1.5
FTP
MPG
13.3
12.8
13.8
14.1
17.6
15.6
18.8
22.2
14.3
18.3
18.4
19.9
15.3
15.1
14.6
15.1
16.0
17.3
21.8
15.7
17.4
22.7
23.4
20.7
18.4
16.0
16.1

14.6
15.2-

HFET
MPG
19.6
20.4
19.5
19.9
24.1
20.8
25.9
28.4
23.8
24.3
24.4
28.5
23.6
23.4
19.1
20.1
20.0
21.7
31.6
23.0
24.3
32.8
36.9
25.2
29.7
23.2
23.4

19.1
21.0

Z meeting
standards
60
69
80
92
79
50
100
73
55
70
78
0
60
75
0
0
67
100
80
100
100
100
100
100
0
72
75

0
0

^California regulations permit methane to be excluded from the total hydrocarbons (THC) betore comparison to the
standards.  In most cases the column for non-methane hydrocarbons (NMIIC) reflects the .89 correction factor assigned
to these three-way catalyst svsteras.  However, tor the 06'HKCi;, 06JOKC2 and 04EUCU engine families, the factor vas
.86.  For the 5.8 WAXC, 3.3 GQ, and 2.3 AX engine families, the factors were .35, .34 and .74 respectively.

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                                                 Table 4

          Average  Emission  Levels of  3 Way  + Oxidation  Catalyse  Versus  3  Way  Catalyst  Vehicles
 Catalyst Type
                FTP Results
     Avg.  	(gm/mi)	       FTP   HFET   Z meeting
!<_   Mom  THC    NMHC  CO    NOx     MPC   MPC    standards
3 way + ox cat
Minus high emitters
60   5500  .44
57   5800  .39
.38   5.93  .81      16.4  23.6      63
.34   4.71  .83      16.5  23.8      67
3 way catalyst
Minus high emitters
56   5600  .32
53   5500  .25
.28   6.94  .64     18.6  26.1      75
.22   4.38  .66     18.7  26.3      79
                    Table 5:   Emission Levels  versus  Results  of Underhood Inspection
System Inspection
3 Way
Pass
Fail
Pass
Fail
All Systems
Any System
Other
Pass
Pass
Fall
Fall
Pass
Fall
N
67
4
36
5
67
45
Avg.
Odom.
4766
7012
6335
6158
4766
6376
FTP Results (gm/mi)
HC
.30
.48
.37
2.37
.30
.60
CO
4.2
7.7
5.7
73.4
4.2
13.4
NOx
.65
.55
.87
.63
.65
.81
FTP
(MPC)
17.1
15.2
16.3
14.6
17.1
16.0
HFET
(MPC)
24.3
24.1
22.9
20.9
24.3
22.8
               Overall
  112   5413
                                                  .42
       7.9
.72   16.7     23.8

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                                                            Table  6
                                           Comparisons  of  Fuel  Economy  Estimates and
                                            Results  as  a Percentage  of  Guide  Values
   Model
   Year  Mfr.
   80
   80
   80
   80
   80
   80
   80
   80
   80
   80
   80
   79
   80
   80
   80
   80
CM
GM
GM
GM
GM
GM
Ford
Ford
Ford
Chrysler
Chrysler
Chrysler
Chrysler
AMC
Datsun
VW
Engine
Family

06T4RC
06JORCZ
01Y4MCRZ
04E2MCRZ
04E4UCD
01W2PC
5.8 WAXC
3.3 GQ
2.3 AX
OCB-318-4-AUP
OCB-225-1-ARP
9CD-225-1-WP
OCB-105-2-CLP
CP-5N1
L24/28C
37 CL
(.10

368
350
305
231
231
 98
351
200
140
318
225
225
105
258
146/168
 97
   Totals and weighted averages
            (all vehicles)
 7
II
10
 9
 2
 7
 9
 2
 1
 2
 1
 3
 4
 1
 4
 2
                                     75
City (.FTP)
Owner
lest
Perceived Results
yoz
95
92
87
94
84
84
97
95
93
100
106
92
100
93
92Z
951
91
97
92
87
88
91
104
95
90
111
95
94
98
96
872
Hipiiway (KFET)
Owner
lest
N Perceivud Results
7
10
9
9
2
7
9
2
1
1
1
3
4
1
4
2
dbl
78
92
83
88
33
68
82
72
75
86
98
82
83
96
82Z
94Z
88
99
92
83
89
93
98
89
96
102
96
95
97
98
90Z
                                                                                       Type of Catalyse
                   3 way
                   3 way
                   3 way
                   3 way
                   3 way
                   3 way
                   3 way
                   3 way
                   3 way
                   3 way
                   3 way
                   3 way
                   3 way
                   3 way
                   3 way
                   3 way
                + oxidation
                + oxidation
                catalyst
                catalyst
                + oxidation
                catalyst
                + oxidation
                + oxidation
                + oxidation
                + oxidation
                + oxidation
                catalyst
                + oxidation
                catalyst
                catalyst
                catalyst
catalyst
catalyst
catalyst

catalyst
catalyst
catalyst
catalyst
catalyse

catalyst
                                   91Z
                          932
                        72
82Z
93Z
   Totals and weighted averages
  (3 way catalyst vehicles)
                                     36
                                   90Z
                          932
                        35
88Z
94Z
   Totals and weighted averages
(3 way + oxidation catalyst vehicles)
                                     39
                                   91Z
                          93Z
                        37
782
922
                                                        Table 7
                                                1980 Model Year Vehicles
                                     Evaporative Emissions Results by Engine Family
                                   (1980 Evaporative Emission Standard - 2 gas/test)


Mfr.
GM
GM
GM
GM
GM
Ford
Chrysler
Chrysler
Chrysler
Datsun
Overall


N
2
3
3
4
1
2
3
2
4
1^
25

Engine
Family
06T4RCZ
06JORCZ
01Y4MCRZ
04E2MCRZ
01W2PC
3.3GQ •
OCB-318-4-AUP
OCB-225-1-ARP
OCB-105-2-CLP
L24/28C



CID.
368
350
305
231
98
200
318
225
105
168


Average
Odometer
14400
9500
6700
5600
7400
6200
4400
4200
6300
10240
7066
Average
Emissions
(gin/test)
3.30
.80
1.37
1.96
1.80
1.60
1.93
5.71
1.02
.57
1.91
                                                                                        Percent
                                                                                        Meeting
                                                                                        Standards


                                                                                           0
                                                                                          100
                                                                                          100
                                                                                           75
                                                                                          100
                                                                                           50
                                                                                           67
                                                                                           0
                                                                                          100
                                                                                          100

                                                                                           72

-------
     1980 CM 368
                                                                   1980 GM 350
200 _
100.
                   ;
       HC    CO    NOV
    1980 GM  305
             282^
200 -,        !^ *S
      r  -;
100
       HC    CO    NOX
                                                 NOX 202
                                          CO 72
                                                HC/CO 132
                                                              200 -,
                                                              100-

                                                                     HC    CO    NO,
                                                                   1980 GM 231 (04E2MCRZ)
                                                              200-,
                                                              100
                                                                     HC    CO    NOV
                                                                                                                1C 232
                                                                                                        HC/CO 72
                                                                                                               CO 72
     1980  GM 231 (04E4UCD)

200 -,
100
   0-
                                                                  1980 GM  151

                                                              200-1
                                                              100
       HC    CO    NO,
                                                                     HC    CO    NO,,
     1980  GM 98

200 -i
100
      r i
       HC    CO    NO,
                                          CO/NOX 92
                                                                  1980 Ford 351

                                                              200 -i
                                                              100
                                                                    !   •=  >vĞ,,
                                                                    :   :  :   I
                                                                     HC    CO    NO,
                                                                                                             :o 18%
                                                                                                               iC  272
    1080 Ford  200

200 -




100	
                                                                  1980 Ford  140

                                                              200 -i
                                                  NO,, 102     100	•••-••ğ-
                                                    X                a- -:3
       HC    CO    N'0X                                               HC    CO    NOX
Fig. 1  - FTP test results  as percent of standards  and  pass/fail outcomes for Individual  vehicle categories.

-------
    1980 Chrysler 318




200-
                                                                  1980 Chrysler 225
       HC    CO    NO
     1979 Chrysler 225
200 -i
100	-	.	--
       HC    CO    NOS







     1980 AMC 258




 200-1
 ion — ————.—Ğ

       HC    CO







     1980 Audi  4000




 200  -i
 100  -•
       HC    CO    NOX







    1980 Datsun  146/168




200 -,










100	
          ;  r  .:  I    I
       HC     CO    N'C)
                                               HC/CO  20%
                                              HC/CO  25%
                                                              200 -i
                                                                    HC    CO    NO,
                                                                  1980 Chrysler 105
                                           HC/CO/NOX 25%     20° "1
                                                              100 - -
                                                                                 ""I
                                                                    HC    CO







                                                                 1980 Audi  5000




                                                             200 -i
                                                                                
-------
         HC/CO/NOX 2%
           ,CO/NOx 2%
             HC 2%
               NOX 5%
                 CO 5%
                  HC/CO  7%
56 3-Way Catalyst
    Vehicles
          HC/NOX 2%
            CO 3%
               HC/CO 7%
                                                    8%
                                                 HC 17%
60 3-Way + Ox. Cat.
     Vehicles
      HC/CO/NOX
       CO/NOX 1
        HC/NOX
       I/  ,CO 4%
All Vehicles
Fig. 2 - Pass/Fail outcomes  from  the  FTP

-------
4.0

3.0

; 2.0
1.0


0
<

4.0
3.0
2.0
1.0
Q

-

-

HC

1980 CA Std. _^r*>~r
^— --. ,i.". ' "" ,^,;-.-~— ^--~

' 10 20 30 4b :'a to ;'o so 90 100 I'M
Number of Vehicle* (112)

-

1910 CA Std. ^^s-
	 __^Ğ-Ğiğ^*'~
-Ğ*?^r^r*TrT~T™,. . .
i i i i : : . i . i i
3 10 20 30 40 SO 60 70 80 90 100 110
180


ISO



0 1 fifi
^ 100
&
1 8
C
50
40
30
20
10

0
a

1
i

-

;
;|
/^O ^
"^ "^^^ ^^J •'•
\
\
—
— ' I
1
1080 CA Std. s*

10 201 3(J 4'0 5li ifl /O 80 90 100 110
   Number of Vehicle* (112)
                                                                           Number of Vehicle* (1(2)
Fig.  3  - Emission Levels of  all 1980 vehicles ranked in ascending order.

-------